Wolf H 251Aii Users Manual 9888 ATEX Poster 05® For Pdf
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2015-02-03
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9888 ATEX poster 05® for pdf 17/5/05 11:14 am Page 1 Wolf Safety Lamp Company ATEX Explained Ex Equipment This guide is provided to aid in the selection of Wolf lighting products for use in potentially explosive atmospheres. Information given is based on practice within the EU, as specified in the requirements of the 94/9/EC ATEX (Equipment) Directive and the 99/92/EC ATEX (Workplace) Directive. ATEX MARKING 2 WOLFLITE HANDLAMP H-251A II 2 GD GD ATEX MARKING CE mark denotes manufacturers’ declaration of product compliance to all relevant EU Directives Number of Notified Body responsible for EC monitoring of production quality Specific mark for Explosion Protection Equipment Group Equipment Category Defines suitability of use of Group II equipment in gas and/or dust atmospheres Battery 4V, 5Ah type H-66 ONLY gases, vapours & mists Safety measures to be applied in service gases, vapours and mists to EN 50014 E Ex IIC e ib Serial/batch number incorporating year of construction T4 ATEX 00 Serial Number 2176 ATEX Certificate X Suffix denotes special conditions of certification EC-TYPE EXAMINATION CERTIFICATE NUMBER HPR 3.75V min. 0.75A max. 1180 U Suffix denotes Ex component approval EC NOTIFIED BODIES MARKING FOR DUST IGNITION PROTECTION CE mark (ATEX marking) Notified Bodies have been appointed by the governments of individual EC countries as responsible to carry out part or all of the functions specified in the ATEX Equipment Directive, such as EC type examination of equipment and quality assurance assessment of equipment production. to EN 50281-1-1 Supplementary approval Lloyds Register of Shipping marine approval Batch No. IP66 T135°C Ingress Protection Code Maximum External Surface Temperature Baseefa (2001) Ltd are responsible for the quality assurance assessment of equipment manufactured by the Wolf Safety Lamp Company, this is identified by their notified body number (1180) appearing below the CE mark on Wolf products. The Wolf Safety Lamp Company Ltd. Sheffield - S8 0YA - England Protection Concepts BAS Year Certificate Issued Explosion protection mark (ATEX marking) 3.6 min. 1.0A max. Do not open or charge in Ex areas. Charge in charger unit C-251 HV/LV ONLY. Recharge battery immediately after use. Ne pas charger ni ouvrir l’appareil en zones Ex. Ne recharger que sur des chargeur C-251 HV/LV. Recharger immediatement les batteries dechargees. Gerat nicht im Ex-Bereich laden oder öffnen. Nur mit Ladegerät typ C-251 HV/LV aufladen. Nach Gebrauch sofort wieder aufladen. Replacement parts specification Notified body responsible for EC-Type Examination (Test House) MARKING FOR DUST IGNITION PROTECTION EEx e ib IIC T4 IP66 T135oC BAS 00 ATEX 2176 CERTIFICATION CODE CERTIFICATION CODE Explosion Protected equipment ‘E’ prefix denotes compliance with CENELEC Standards in the EN50014 series EC-TYPE EXAMINATION CERTIFICATE NUMBER Ex EQUIPMENT LABEL II 1180 Gas Group Temperature Classification Note: ‘EEx’ and Protection Concepts are not marked if a ‘Technical File’ from first principles is applied. GAS GROUP EQUIPMENT GROUP & EQUIPMENT CATEGORY Use I Methane IIA Propane I Mining II M1 Very high protection – – Operable in Ex atmosphere M2 High protection – – De-energised in Ex atmosphere Very high protection G 1 2 High protection 3 Normal protection Industrial Mining Zones 0,1,2, IIB D Zones 20,21,22 D Zones 21,22 G Ethylene IIC Zones 1,2 ✓ energy required more to ignite gas Gas Dust Maximum Safe Gap Flameproof Ex d ✓ ✓ Hydrogen/Acetylene ✓ Industrial G GROUP II GAS SUBDIVISION Applicable Concepts ✓ wide Hazard Explosion Protected Equipment n ignitio Risk of all concepts ✓ to EN 60529 Ex equipment selection for use in gases, vapours, mists or dusts must take into consideration the environmental conditions of the area in which it is to be used. Apparatus resistance to ingress of both solid bodies and water is identified by use of an “IP rating”. 1st Numeral Protection Against Solid Bodies IIB no protection IIC Ex d, Ex ia/ib 2nd Numeral Protection Against Water 0 0 1 1 2 2 3 3 4 4 5 5 6 6 no protection > 50mm ✓ II 90° > 12.5mm II Zones 2 Ex e, Ex m, Ex p, Ex o, Ex q, Ex n All Gases IIB ially Potent e iv Explos ere ph Atmos Zones 22 Equipment sub-grouping segregates gases according to ease of ignitability by sparks or flames. These apply to flameproof Ex d and intrinsically safe Ex ia/ib equipment only. Equipment Group and Category identify the areas in which equipment may be safely used ‘CE’ MARKING AND THE 94/9/EC ATEX DIRECTIVE ON EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES. MANDATORY WITHIN THE EU 15° IIC IIA D INGRESS PROTECTION (IP) CODE IIA ✓ flameproof gap size Protection Level Maximum Safe Sparking Energy Intrinsic Safety Ex ia/ib narrow Equipment Category Typical Hazard less Equipment Group Group > 2.5mm 60° > 1mm TEMPERATURE CLASS PROTECTION CONCEPTS FOR ELECTRICAL APPARATUS ‘CE’ marking has been introduced as part of the European Union’s new approach to technical harmonisation as a means of identifying products that comply with all relevant EC Directives. Subject to certain safeguards, products bearing the ‘CE’ mark are permitted to be sold throughout the EU without interference from national regulatory authorities. The Directives have been put in place in order to remove artificial trade barriers within the European Union previously caused by individual countries’ national standards, a secondary function is as a means of regulating safety. The Explosive Atmospheres 94/9/EC ATEX (Equipment) Directive became mandatory on 1 July 2003. On this date the existing Explosive Atmospheres and Gassy Mines Directives were repealed. Since then only equipment and systems ‘CE’ marked as compliant with the ATEX Equipment Directive (and all other relevant mandatory directives) may placed on the market within the EU. The Directive applies to all equipment and systems for use in potentially explosive atmospheres within the EU. The scope of the Directive includes electrical and mechanical equipment for use in Group I (mining) or Group II (industrial) applications, both on and offshore and considers risks of ignition of potentially explosive gas, vapour, mist and dust atmospheres. In addition, devices intended for use outside potentially explosive atmospheres that contribute to the safe functioning of equipment and systems with regard to explosion risk are also included. Icon Concept Symbol Description Category EN Standard General req. – General requirements – EN 60079-0 Oil immersion Ex o explosive gas excluded by immersing ignition source in oil 2 EN 50015* (EN 60079-6) Pressurised Ex p explosive gas excluded by surrounding ignition source with pressurised inert gas 2 EN 60079-2 Powder filled Ex q explosive gas excluded by immersing ignition source in sand 2 EN 50017* (EN 60079-5) A common route to product design compliance is to apply to a Notified Body (Ex. Test House) for an EC Type Examination Certificate. To comply, the equipment or system must meet the Essential Health and Safety Requirements (EHSRs) listed in the Directive. Harmonised EU standards have been adopted by CENELEC and CEN, relating to the design, construction and testing of equipment; a product complying with these standards is deemed to meet the EHSRs to which the standards relate. Where apparatus follows a protection concept not covered by these standards, compliance to the 94/9/EC Directive is still possible by compiling a ‘Technical File’ from first principles, demonstrating compliance through test and assessment to the EHSRs relating to design and construction of equipment for use in explosive atmospheres. Ex d ignition within the apparatus enclosure is contained and will not ignite surrounding explosive atmosphere 2 EN 60079-1 Increased safety Ex e design excludes the possibility of incendive arcs, sparks or hot surfaces 2 EN 60079-7 Intrinsic safety energy in circuit and temperature on components reduced to a safe level Ex ia Ex ib ition of ign Risk T2 7 T3 In addition to the 94/9/EC ATEX (Equipment) Directive, products for use in potentially explosive atmospheres may require to be compliant with other Directives including the 89/336/EEC Electro-Magnetic Compatibility (EMC) Directive, which became mandatory on 1/1/96. This Directive applies to virtually all electrical and electronic apparatus potentially able to generate interfering emissions or exhibit an undue sensitivity to interference sources. 1st numeral and 2nd numeral combined to identify level of ingress protection, e.g. dust tight, protected from high power water jets/heavy seas:– 300°C T4 200°C Ingress Protection rating: I P T5 T6 2 EN 50020* (EN 60079-11) T5 85°C T6 T4 Encapsulation Ex m flammable gas excluded by encapsulating the ignition source in resin 2 EN 60079-18 Non-incendive Ex n will not ignite explosive gas in normal operation, faults unlikely to occur 3 EN 60079-15 T2 T1 sive Explo tially Poten here sp Atmo Protection concept identifies the means by which explosion protection is achieved. * Shortly to be replaced by standard in brackets. Once compliance with the relevant Directives is complete and an EC Declaration of Conformity issued by the manufacturer, the ‘CE’ mark may be applied and the product placed on the market. AMBIENT TEMPERATURE The ATEX Equipment Directive in full, and EC Commission guidance on the Directive, may be found on the following website: http://europa.eu.int/comm/enterprise/atex/index.htm Equipment approved to the CENELEC standard have T. class based on use in an ambient of -20°C to +40°C unless otherwise stated (ie. T amb. = 35°C) Area Classification 99/92/EC ATEX (WORKPLACE) DIRECTIVE ON MINIMUM REQUIREMENTS FOR IMPROVING THE SAFETY AND HEALTH PROTECTION OF WORKERS POTENTIALLY AT RISK FROM EXPLOSIVE ATMOSPHERES. WORKPLACES IN OPERATION BEFORE JULY 2003 MUST COMPLY BY JULY 2006. WORKPLACES COMING INTO USE AFTER JULY 2003 MUST COMPLY IMMEDIATELY. Gases CLASSIFICATION OF HAZARDOUS AREAS Zone Criteria Dusts present continuously or for long periods (>1000hrs per annum) Zone 0 Zone 20 Zone 1 likely to occur in normal operation occasionally (>10hrs, <1000hrs per annum) Zone 21 Zone 2 The Directive covers both Group I and Group II activities, on shore and offshore within the EU, and aims to provide a better level of protection for the health and safety of workers in potentially explosive gas, vapour, mist and dust atmospheres. Zone 22 6 6 APPARATUS GROUPS AND TEMPERATURE CLASSES FOR COMMON EXPLOSIVE GASES AND VAPOURS 100°C 1 8 135°C T3 The production quality stage of the conformity assessment procedures ensure continued product compliance in manufacturing. Typically a manufacturer should have a certified ISO 9000 quality management system and comply with one of the quality modules in the ATEX Equipment Directive, however this will vary depending on product equipment category; equipment used in higher risk areas will require more onerous conformity assessment procedures to be applied. 360° T1 450°C Flameproof Compliance of products to the ATEX Equipment Directive, through conformity assessment, takes a modular approach, and is generally in two stages; design and production. Temperature class relates to the hot surface ignition temperature of a particular explosive atmosphere. It must not be exceeded by the temperature classification of the equipment intended to be used in that atmosphere. Explosion Protected Hot surfaces can ignite explosive atmospheres Equipment To EN 60079-10 +400C –200C Hazardous areas are classified into zones on the basis of the frequency and duration of the occurrence of an explosive atmosphere. Durations on table are typical. Gas/Vapour Temperature Gas Group Temperature Class Acetic acid Acetone Acetylene Ammonia Benzene Butane Cumene Cychlohexane Ethanol (ethyl alcohol) Ethylene Hydrogen Methane (industrial) Methanol Petroleum Propane Toulene Turpentine Xylene IIA IIA IIC IIA IIA IIA IIA IIA IIA IIB IIC IIA IIA IIA IIA IIA IIA IIA T1 T1 T2 T1 T1 T2 T2 T3 T2 T2 T1 T1 T1 T1 T1 T1 T3 T1 A more comprehensive list of gases and vapours is provided in IEC 60079-20 IGNITION TEMPERATURES FOR COMMON COMBUSTIBLE DUSTS Dust Cloud Ignition Temperature Aluminium Coal dust (Lignite) Flour Grain dust Methyl cellulose Phenolic resin Polythene PVC Soot Starch Sugar 590°C 380°C 490°C 510°C 420°C 530°C 420°C 700°C 810°C 460°C 490°C A more comprehensive list of dusts is provided in BS 7535. A database of 'Combustion and Explosion Characteristics of Dusts’ is available at www.hvbg.de/e/bia/fac/expl/ unlikely to occur in normal operation, if it does will only be for short periods (<10hrs per annum) It lists a set of obligations and safety measures for employers, requiring the adoption of a coherent risk assessment based strategy for the prevention of explosions. These obligations include: • Generation of an explosion protection document, evaluating explosion risk, including: likelihood of the presence of the explosive atmosphere, the presence of ignition sources (including electrostatic discharge), identification of the substances and processes in use, definition of specific measures taken to safeguard the health and safety of workers. KEY EXAMPLE OF HAZARDOUS AREA ZONES This diagram shows how hazardous area zones may occur in typical circumstances. Basic concepts and methodology PETROL STATION • Appropriate training and supervision for workers. ASSOCIATED STANDARDS Explosive Atmospheres. Explosion prevention & protection • Classification of areas into zones and marking points of entry with safety signs. Explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas, vapour or mist, or a cloud of combustible dust in air. • Use of written instructions and permits to work. GARAGE • Special requirements for work equipment:– Equipment in service before 30 June 2003 may continue to be used after this date if it has been risk assessed and the explosion protection document indicates it can be safely used. – Equipment brought into service after 30 June 2003 must be CE marked as compliant with the 94/9/EC ATEX (Equipment) Directive. • Due consideration of explosion protection measures, encompassing issues such as: EN 1127-1 Electrical equipment for use in potentially explosive gases, vapours and mists - associated non-concept standards Classification of hazardous areas Electrical installations Inspection and maintenance of electrical installations Repair and overhaul of apparatus Data for flammable gases and vapours EN 60079-10 EN 60079-14 EN 60079-17 IEC 60079-19 IEC 60079-20 Electrical apparatus for use in the presence of combustible dusts – Control of releases. – Use of protective measures appropriate to the greatest potential risk. – Selection of appropriate equipment by referencing the explosion protection document. DECANTING OF FLAMMABLE LIQUID FROM CONTAINER TO CONTAINER – Ensuring equipment is correctly maintained and operated. – Minimising the risk of explosion and the effect of explosion in the workplace. – Provision of suitable warning and escape facilities. FLAMMABLE MATERIAL IN LIQUID FORM FUEL STORAGE TANK 99/92/EC is a separate directive specifically covering workers in explosive atmospheres, working within the more general 89/391/EEC Directive on the introduction of measures to encourage improvements in the safety and health of workers at work. PETROL STATION FORECOURT The ATEX Workplace Directive in full may be found on the following website: http://europa.eu.int/comm/enterprise/atex/index.htm ZONE 0 UNVENTILATED GARAGE INSPECTION PIT Spark ZONE 1 Ignition ZONE 2 Flameproof flange gap on Ex d equipment < = less than > = more than In the UK the 99/92/EC ATEX workplace Directive will be implemented as The Dangerous Substances and Explosive Atmospheres Regulation 2002 (DSEAR). These regulations will also include the safety aspects of the 98/24/EC Chemical Agents Directive, resulting in flammable and dangerous substances being covered by a single set of regulations, thus reducing the volume of legislation covering this area. EN EN EN EN 61241-1 61241-10 61241-14 61241-18 Non-Electrical Equipment for use in potentially explosive gases, vapours, mists and dusts Basic method and requirements Protection by constructional safety “c” Protection by liquid immersion “k” Ex Environment DSEAR – THE DANGEROUS SUBSTANCES AND EXPLOSIVE ATMOSPHERES REGULATIONS 2002. Protection of enclosures “tD” Classification of areas Selection, installation and maintenance Protection by encapsulation EN 13463-1 EN 13463-5 EN 13463-8 These standards relating to apparatus for dust and non electrical equipment are being supplemented by further standards for specific concepts of protection. Standards available from: British Standards Institution, 369 Chiswick High Road, London W4 4AL www.bsi-global.com It is the user’s responsibility to ascertain if a particular product is safe and without risk to health and safety by virtue of its location in a hazardous area, i.e. classification of zones, gas groups, ignition temperatures, etc. Both the specifier and user should be thoroughly familiar with the standards mentioned in this guide. A copy of the DSEAR regulations is available at: http://www.hmso.gov.uk/si/si2002/20022776.htm Whilst every care has been taken in the compilation of this document, the Company regrets that it cannot accept responsibility for any errors or omissions contained herein. Readers should not rely upon the information contained in this document without seeking specific safety advice and ensuring that their own particular circumstances are in accordance with the matters set out. A guide to DSEAR, published by the Health and Safety Executive can be downloaded at: http://www.hse.gov.uk/fireandexplosion/dsear/htm © The Wolf Safety Lamp Company Limited 2000 & 2005. Do not reproduce without prior permission from the company. MM Design Limited, Sheffield. Printed in England MM/WK/04.05/10K SL008 ISSUE 1 For details of our full range of explosion protected lighting products visit our website listed below or contact Wolf to request data sheets. A-TL44A Wolflite Rechargeable Handlamp H-251A Wolf Hazard Lamp HL-95 II 2 GD EEx e ib IIC T4 IP66 T135°C BAS00ATEX2176 II 1 G EEx ia IIC T4 Wolf Rechargeable Torch R-30 BAS99ATEX1044 II 2 GD EEx e ib IIC T4 IP67 T135°C Baseefa05ATEX0068 A-TL45A Wolf ATEX Turbolite Wolflite Primary Cell Handlamp H-4DCA II 2 GD II T4 (Tamb=55°C) T135°C SIRA02ATEX5099X II 2 GD EEx e ib IIC T4 IP66 T135°C BAS00ATEX2203 Wolf Ex-Penlite PL-01 TR-26/TR-24/TR-24+ II 2 G EEx e ia IIC T4 Wolf EX GLS Leadlamp II 2 G EEx d e IIA T3 IBExU03ATEX1018X TS-26/TS-24/TS-24+ TÜV00ATEX1529 Wolf ATEX Safety Torches IP67 T95°C (Tamb=55°C) BAS02ATEX2220X II 1 G EEx ia IIC T4/T3 Baseefa04ATEX0398 Wolf Flameproof Leadlamp II 2 G EEx d e IIC T4/T3 II 2 GD EEx e ib IIC T6 IP67 T65°C II 2 GD EEx e ib IIC T4 (Tamb=40/55°C) Wolf ‘Zone 0’ Headtorch HT-200 DMT03ATEXE279 Wolf LiteTracker™ and Bikelite II 1 G EEx ia IIC T4 BAS99ATEX1017 Wolf Safety Lamp Company Saxon Road Works, Sheffield S8 0YA England tel: 0114 255 1051 fax: 0114 255 7988 e-mail: info@wolf-safety.co.uk web: www.wolf–safety.co.uk
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