Woods Equipment S30Cd Users Manual MAN0943
S30CD to the manual 3f3fd20f-2b84-41a8-bdef-9085d71bcb9b
2015-02-05
: Woods-Equipment Woods-Equipment-S30Cd-Users-Manual-408529 woods-equipment-s30cd-users-manual-408529 woods-equipment pdf
Open the PDF directly: View PDF 
.
Page Count: 64
| Download | |
| Open PDF In Browser | View PDF |
Center Drive S30CD OPERATOR'S MANUAL (11/8/2011) MAN0943 FLAIL SHREDDER TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration. Failure to register the product does not diminish customer’s warranty rights. TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs. Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _______________________________ Date of Purchase: _____________________ Serial Number: (see Safety Decal section for location) ____________________________________ Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety. 2 Introduction Gen’l (Rev. 3/5/2010) TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 BALANCE STATEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 OPERATOR SIGN-OFF RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 FIELD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 SHREDDER STORAGE & CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 SERVICE & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 CONTOUR FLAIL PATTERN WORKSHEETS . . . . . . . . . . . . . . . . . . . . . . .36 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .60 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER ! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. MAN0943 (07/12/2011) Introduction 3 SPECIFICATIONS Maximum Outside Body Width: . . . . . . . 31ft. - 3in. Cutting Height: . . . . . . . . . . . . . . . . . . . . 3in. - 18in. (7.62 cm to 45.7 cm) Width of Cut:. . . . . . . . . . . . . . . . . . . . . . 30ft Number of Knives: Cups “L” “L” Cut-Off 176 348 4 Recommended Tire Size: . . . . . . . . . . . . 9.5L - 15,6 ply rated Tire Inflation Pressure: . . . . . . . . . . . . . . 25 psi Rotor: Speed . . . . . . . . . . . . . . . . . . . . . 1350 RPM dynamically balanced Drive: PTO . . . . . . . . . . . . . . . . . . . . . . . 1000 RPM Weight of Shredder (approximate): . . . . 7400 lbs 4 Introduction MAN0943 (07/12/2011) IMPORTANT! BALANCE STATEMENT Both of the Woods Center Drive Shredder flail tubes are balanced as rotor assemblies to meet or exceed factory standards before installation. After installation, the shredders are statistically inspected to check balance. These factory efforts allow the shredder to operate smoothly and be free of excessive vibration when delivered to the customer. WARNING wear unevenly. This can reduce their chopping effect and also increase vibration levels. ● Hitting large rocks or other foreign objects can damage knives and other rotor parts, causing excessive vibration. ● Over time, certain types of soil and crops can also lead to uneven knife wear and increased vibration levels. ● Once field operation has been started, it is the operator’s responsibility to check and maintain shredder rotor balance. ● If knife replacement is required due to wear or damage, refer to REPLACING FLAILS, page 30. ● Throughout the life of the flail shredder, removing the flail tubes for replacement or re-balance may be necessary. ● If flail tube replacement is required due to wear or damage, refer to SERVICING ROTORS (FLAIL TUBES), page 31. ● Any re-balance should be done with all knives installed. ● Factory balanced repair rotors are available through your local Woods dealer. ● Consult with your local balance shop experts or contact Woods Technical Service for re-balance or replacement options. ■ The operator must be familiar with all safety rules and safety decals before installing and running the shredder. All personnel must be familiar with and stay out of the hazard area whenever the shredder is running. (See Figure 14, page 21). Smooth, acceptable vibration levels can be easily estimated in the field. After machine shutdown and coast down has been completed, place a quarter on a clean top panel of the shredder. At full rotor rpm (while maintaining all safety rules regarding safe distances from rotating equipment) observe the quarter. If the quarter stays still and does not bounce around, the operator can estimate that the shredder is free from excessive vibration. If the quarter jumps around during full rotor rpm, the shredder may be operating with excessive vibration where troubleshooting and maintenance are required (refer to the Troubleshooting section). The Woods Center Drive Flail Shredder has been designed for maximum durability when shredding any type of crop. While operating in the field, many factors can affect and degrade shredder rotor balance and cause increased vibration levels. ● Operating too low to the ground or in frequent contact with the ground can cause the flail knives to Continued operation with excessive vibration can cause damage to and shorten component life, void product warranty, and affect personal safety. Checking and maintaining shredder rotor balance is the owner/ operator’s responsibility. GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your flail shredder. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation. MAN0943 (07/12/2011) The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification. Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel. Introduction 5 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator. TRAINING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. If you do not understand any part of this manual and need assistance, see your dealer. Know your controls and how to stop engine and attachment quickly in an emergency. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PH YS ICIA N IM ME DIATE LY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY. Never allow children or untrained persons to operate equipment. 6 Safety PREPARATION Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components. Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual. Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o approach the equipment. Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make sure attachment is properly secured, adjusted, and in good operating condition. Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death. Shredder_S30CD (07/12/2011) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Inspect rubber flaps and swing rod before each use. Replace if damaged or missing. Flaps must pivot and hang freely so there are no gaps. Do not put equipment into service until repaired. Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Make sure shields and guards are properly installed and in good condition. Replace if damaged. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage. TRANSPORTATION Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained Shredder_S30CD (07/12/2011) with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate. Always raise unit and install transport locks before transporting. Leak down or failure of mechanical or hydraulic system can cause equipment to drop. Always attach safety chain to tractor drawbar when transporting unit. OPERATION Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Keep bystanders away from equipment. Do not operate or transport equipment while under the influence of alcohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Always comply with all state and local lighting and marking requirements. Never allow riders on power unit or attachment. Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Operate tractor PTO at the rpm speed stated in “Specifications” section. (Safety Rules continued on next page) Safety 7 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Look down and to the rear and make sure area is clear before operating in reverse. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. Watch for hidden hazards on the terrain during operation. Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation. Leak down or failure of mechanical or hydraulic system can cause equipment to drop. MAINTENANCE Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO. Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure. Work not covered in SERVICE & MAINTENANCE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death. Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer. Make sure attachment is properly secured, adjusted, and in good operating condition. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Make certain all movement of equipment components has stopped before approaching for service. Air in hydraulic systems can cause erratic operation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o approach the equipment. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. Do not modify or alter or permit anyone else to modify or alter the equipment or any of its components in any way. Your dealer can supply genuine replacement knives. Substitute knives may not meet original equipment specifications and may be dangerous. Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous. Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service. 8 Safety Shredder_S30CD (07/12/2011) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.) Leak down or failure of mechanical or hydraulic system can cause equipment to drop. Make sure shields and guards are properly installed and in good condition. Replace if damaged. STORAGE Do not disconnect hydraulic lines until engine is stopped, power unit is properly secured, equipment and all components are lowered to the ground, and system pressure is released by operating all valve control levers. Keep children and bystanders away from storage area. Block equipment securely for storage. Follow manual instructions for storage. Shredder_S30CD (07/12/2011) Safety 9 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 3 - SERIAL NUMBER DECAL 1 - YELLOW REFLECTOR PN 20034004 2 - RED REFLECTOR PN 57123 4 - RED-ORANGE FLUORESCENT MATERIAL PN 20034034 5 - PN 50030977 CAUTION PRECAUCION 1. Read Operator's Manual before starting. 1. Lea el Manual del Operario antes de empezar. 2. Stop tractor engine, place all controls in neutral, lower machine to the ground, set park brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging. 2. Pare el motor del tractor, ponga todos los controles en neutro, baje la máquina hasta el suelo, ponga el freno de estacionamiento, quite la llave del encendido, y espere a que todas las pizas móviles hayan parado antes de dar servicio, hacer ajustes, reparaciones, o de desatascar. 3. Keep all guards and access doors closed and secured before operating. 4. Keep hands, feet, hair, and clothing away from moving parts. 5. Do not allow riders. 6. Do not enter rotor area when engine is running. 7. Never exceed 20 MPH when transporting. 3. Mantenga cerrados y asegurados todos los protectores y las compuertas antes de poner a funcionar la máquina. 4. Mantenga retirados de las piezas móviles, las manos, los pies, el pelo, y la ropa. 5. No permita que nadie vaya con usted en la máquina. 6. No entre en el área del rotor mientras el motor está en marcha. 7. Nunca exceda 32 km/h (20 MPH) al transportar. 8. Use hazard flashers when transporting. 8. Use luces intermitentes de aviso cuando viaja con la máquina. 9. Use drawbar pin with retainer and attach safety chain. 9. Use el pasador de la barra de tiro con fiador y enganche la cadena de seguridad. 10. Wear appropriate hearing protection for prolonged exposure to excessive noise. 10. Use un protector apropiado para los oidos cuando esté expuesto a ruido excesivo por un tiempo prolongado. 11. Review safety information periodically prior to use. 11. Repase la información de seguridad periódicamente antes del uso. 50030977-B 10 Safety MAN0943 (07/12/2011) SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! DANGER PELIGRO DANGER PELIGRO ROTATING FLAIL HAZARD ROTATING DRIVELINE HAZARD To prevent serious injury or death from rotating flails: 1. Stop engine, remove ignition key, and wait for moving parts to stop before servicing. 2. Keep hands and feet away from flails when engine is running. 3. Keep other people away. To prevent serious injury or death from rotating driveline: 1. Keep all guards in place when operating. 2. Operate only at 1000 RPM. 3. Keep hands, feet, clothing, and hair away from moving parts. PELIGRO CON EL MOVIMIENTO ROTATIVO DEL EJE MOTRIZ PELIGRO CON LAS CUCHILLAS CORTADORAS ROTATIVAS Para evitar heridas graves o la muerte a causa de la rotación del eje motriz: 1. Mantenga todos los protectores en su puesto mientras esté funcionando la máquina. 2. Hágala funcionar únicamente a 1000 RPM. 3. Mantenga retirados de las piezas móviles, las manos, los pies, la ropa y el pelo. Para evitar heridas graves o la muerte causadas por las cuchillas rotativas: 1. Pare el motor, quite la llave del encendido y espere hasta que las piezas móviles hayan parado antes de dar servicio. 2. Mantenga las manos y los pies retirados de las cuchillas estando el motor en marcha. 3. No permita que otra gente se acerque. 6 - PN 50030978 7 - PN 50030982 50030978-A 50030982-A 8 - PN 50530138 10 - PN 50530314 9 - PN 50530225 (Safety Decals continued on next page) MAN0943 (07/12/2011) Safety 11 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) 12 - PN 50530728 11 - PN 50530707 WARNING ADVERTENCIA 14 - PN 50530315 16 - PN 33347 15 - PN 18864 HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. 3. Keep all components in good repair. PELIGRO DE FLUIDO BAJO ALTA PRESION Para evitar heridas graves o la muerte: 1. Alivie la presión del sistema antes de hacer repara ciones, ajustes o desconecciones. 2. Use protección apropiada en las manos y en los ojos, cuando revise para ver si hay fugas. Utilice una tabla o un cartón en vez de las manos. 3. Mantenga todos los componentes en buen estado. 50530315-A DANGER DANGER GUARD MISSING. DO NOT OPERATE. ROTATING DRIVELINE CONTACT CAN CAUSE DEATH DANGER KEEP AWAY! DO NOT OPERATE WITHOUT All driveline guards, tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline GUARD MISSING. DO NOT OPERATE. 33347E 18864-C DANGER BE CAREFUL! Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637. 12 Safety MAN0943 (07/12/2011) OPERATOR SIGN-OFF RECORD Woods Equipment Company follows the general safety standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA) for agricultural equipment. Anyone who will be operating and/or maintaining the flail shredder must read and clearly understand all Safety, Operating, and Service & Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until this information has been reviewed. Review this information annually, before the season start-up. Make periodic reviews of the Safety and Operation sections standard practice for those using any of your equipment. Use the following Operator Sign-off Record to verify that each operator has read and understood the information in this manual and has been instructed in the safe operation of the flail shredder. . DATE MAN0943 (07/12/2011) OPERATOR’S NAME (PRINT) OPERATOR’S SIGNATURE Operator Record 13 OPERATION The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field. Rotational power to the flails is provided by the tractor PTO. Be familiar with the flail shredder before starting. The owner is responsible for training operators in the safe operation of the flail shredder. WARNING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. Never allow children or untrained persons to operate equipment. Make sure shields and guards are properly installed and in good condition. Replace if damaged. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Never allow riders on power unit or attachment. Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. and ensure all other controls are disengaged before starting power unit engine. CAUTION Always comply with all state and local lighting and marking requirements. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. PRINCIPAL COMPONENTS The Woods Flail Shredder consists of a large rotating tube with swinging steel flails attached. The flails pick up or strike crop residue or trash and shred it. Rotational power to the drum is provided by the tractor PTO through a gearbox in the center of the machine. For removing the center strip of crop residue, an optional hydraulically driven blade can be installed under the cover in the center of the machine. The flail shredder is designed to be used as a semimounted, or 3-point mounted machine. BREAK-IN OF THE FLAIL SHREDDER The following should be observed when operating the unit for the first time: After operating for 1/2 hour 1. Check all nuts, bolts, and other fasteners. Tighten to specifications given in the Bolt Torque Chart, page 59. 2. Tighten wheel bolts to specifications given in the Bolt Torque Chart, page 59. 3. Check that the flails are in good condition and swing freely. Keep bystanders away from equipment. 4. Check oil level in the gearbox. Add oil if needed. Operate tractor PTO at the rpm speed stated in “Specifications” section. 5. Check that the PTO driveline shield turns freely. CAUTION Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, 14 Operation 6. Lubricate all grease points. After operating for 5 to 10 hours 1. Repeat Steps 1 through 5 above. 2. Follow regular service schedule as outlined in Lubrication Schedule, page 24. MAN0943 (07/12/2011) 1. Crossmember 2. Rubber belt shield 3. Skid assembly 4. Rubber belt shield 5. Body weldment 6. Flail tube assembly RH 7. Flail tube assembly LH 8. Woods model decal 9. Gearbox 10. Bearing assembly Figure 1. Flail Shredder Principal Components PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator. It is important to follow for both personal safety and maintenance of the flail shredder. ___ Check all lubrication points and grease as instructed in Lubrication Service Record, page 27. ___ Use only a tractor of adequate power and weight to pull the unit. (See chart on page 16.) ___ Inspect all hydraulic lines, hoses, couplers, and fittings. Tighten, repair, or replace any leaking or damaged components. ___ Install and secure all guards, doors, and covers. ___ Check PTO clutch operation (see . Weasler Automatic Clutch (30K), page 33). CHOOSING THE CORRECT TRACTOR To ensure safe and reliable operation of the flail shredder, use a tractor with the correct specifications. Use the following guidelines to select the correct tractor. 1. Horsepower ___ Check that the unit is properly attached to the tractor. On pull-type unit, be sure there is a mechanical retainer through the drawbar pin and the safety chain is installed. On 3-point hitch units, be sure retainers are used on the mounting pins. Use Table 1 on page 16 for selecting the tractor horsepower class appropriate for your unit’s width. ___ Check oil level in gearbox. Add oil as required. By following recommendations for tractor horsepower, the tractor will have sufficient weight to provide stability for unit during field operation or when transporting. ___ Check that the PTO driveline turns freely and that the driveline can telescope easily. ___ Check tire pressure. Inflate to specified level. ___ Check flails. Inspect for damage or breakage. Make sure they swing freely on their mount. Repair or replace as required. ___ Check condition of cutter blade (if so equipped). MAN0943 (07/12/2011) Increase the horsepower level by 25 percent when operating in hilly, soft, or wet conditions. 2. Tractor Weight When using a 3-point mounted shredder, we recommend that each tractor be equipped with a full complement of suitcase weights on the tractor front (see Figure 2 for example). This will provide the required front weight for turning and extra traction if equipped with front wheel assist. Operation 15 Table 1: Tractor Horsepower (6-8) vs. Unit Width Width Upper Top Link Hole Minimum Horsepower 30’ 180 Top Link Assembly Lower Top Link Pin Lower 3-Point Pin DP11 Figure 3. 3-Point Hitch Attachment NOTICE PTO DRIVELINE LENGTH ■ DP10 Figure 2. Tractor Front Weight 3. 3-Point Hitch The 3-point hitch models require that the tractor be equipped with a Category II or Category III 3-point hitch. If the hitch can be converted from one to the other, use a Category III to provide a wider stance and more stability. Use the upper top link hole for Category III and the lower hole for Category II as shown in Figure 3. For easier attachment, use a quick hitch. If not using a quick hitch, use optional hitch extension. 4. Hydraulic Requirements when Using Center Cutter Options The unit is equipped with a PTO driveline long enough to fit any tractor and 3-point linkage system. ■ The operator is responsible for measuring the dimensions of the driveline through its working range. These dimensions will indicate if the driveline requires shorting to operate on the particular tractor/unit attachment system. The operator must check dimensions before using the unit for the first time and each time a different tractor is used with the unit. ■ Use the following procedure when determining driveline dimension: WARNING Keep bystanders away from equipment. The tractor hydraulic system must be capable of 8 gpm (30 lpm) at 1500 psi (10,335 kPa). The system cannot exceed 28 gpm or 3000 psi. Either closed-centered or open-centered systems can be used. 1. Clear the area of all bystanders. 5. Load Sensing Hydraulics (3-Point Models Only) 3. Raise the unit until the tractor PTO and gearbox shafts are the same height. Many newer tractors are equipped with “load sensing” hydraulics. The operator is responsible for setting the tractor hydraulic system to provide “float” on the 3-point hitch. Refer to the tractor manual for specific instructions. 4. Measure the dimension between the shaft grooves on the tractor and implement ends. If this dimension is less than 34.81 inches, the shaft will require shortening. The “float” feature will allow the unit to follow the ground contours during operation. This applies to 3point mounted machines only. 5. Move the unit to its highest and lowest working position and measure this dimension again. [The unit’s shaft can telescope (see Figure 5) before it has been shortened.] NOTICE ■ Do not use PTO shaft adapters. They will change the drawbar dimension and can cause driveline failures. 16 Operation 2. Attach the 3-point hitch to the unit but not the PTO driveline. 6. If required, shorten the shaft to prevent bottoming out during use. NOTE: An extra inch of compression space in the shaft can eliminate bottoming out during use. Measure to make sure. MAN0943 (07/12/2011) 7. Use an abrasive wheel power saw to cut the male end of the shaft. Cut the same amount from both the splined shaft and the safety shield. See Figure 4. Use a file to remove any burrs from the cut end. 2. Clear the area of bystanders, especially children. 3. Provide enough clearance to back the tractor safely into the unit. NOTICE CAUTION ■ Cut only the male end. Never cut the female end. 8. Never cut more than 9 inches from the male end. Cutting 1 inch from the male end shortens both the minimum and maximum lengths by 1 inch. ■ Do not allow anyone to stand between tractor and unit when backing up to the unit. With Quick Hitch Attachment: 4. Set the height of the 3-point hitch so that quick hitch claws are lower than the mounting pins. 5. Make sure 3-point hitch is set in the non-sway position. See tractor manual for details. 6. Align the claws under the lower and upper mast mounting pins while backing up. Figure 4. Cutting the Driveline Shaft ATTACHING SHREDDER TO TRACTOR 1. Place unit on a level, dry area free of debris and other foreign object. WARNING NOTE: For a Category II hitch, use the bottom upper mast hole. For a Category III hitch, use the top upper mast hole. 7. When the claws are under the pins, slowly raise the 3-point hitch. Make sure each mounting pin seats in its respective claw. Keep bystanders away from equipment. 8. Release the claw retainer locks to secure the mounting pins in the claws. Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death. 9. Check the top link frame. It should be free to slide in its mounting slots. This movement allows the unit to follow the ground contour when cresting a hill or going through a depression. Figure 5. Driveline Dimension MAN0943 (07/12/2011) Operation 17 FIELD OPERATION Without Quick Hitch Attachment: 10. Back tractor lower 3-point arms between lower mast plates and align with lower 3-point hole. 11. Place 1-3/4 OD spacer through 3-point arm pivot (both sides). 12. Push tractor’s 3-point arm to the inside and slide a 1-7/16 OD spacer between to take up the empty space. Secure with lower 3-point hitch pin assembly, 1-3/4 OD spacer, and 7/16 x 2 klik pin. 13. Repeat steps 5 and 6 for other side. 14. Lower the tractor’s top link arm and secure in top hole of upper mast assembly using spacer, hex bolt, and lock nut. Attach PTO Driveline 1. Make sure the driveline telescopes easily and shields rotate freely. 2. Attach the driveline to the tractor by retracting the locking collar. Slide the yoke over the shaft and push on the yoke until the lock collar clicks into position. Make sure the yoke is locked into position. Attach Hydraulics and Lift Cylinder Hose (Center Cutter Option) 1. Use a clean cloth to clean hose ends and area around the couplers on the tractor. 2. Insert the hose male ends into the tractor couplers. Make sure hoses lock in place. 3. Route hoses along or over the hitch and secure in position with clips, tape, or plastic ties. Provide enough slack for turning and lifting. REMOVING SHREDDER FROM TRACTOR Reverse the above procedure when removing unit from the tractor. Engage transport lock channel at the four struts prior to lowering shredder. Release pressure before removing hoses. The Woods Flail Shredder is designed with the flexibility to operate well in almost any kind of crop and terrain conditions. However, the operator is responsible for being familiar with all operating and safety procedures and following them. Each operator should review this Field Operation section at the start of the season and as often as required to be familiar with the unit. Operators should also review the PRE-OPERATION CHECK LIST, page 15, and Attaching Shredder to Tractor, page 17. WARNING Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules can result in serious injury or death. Never allow children or untrained persons to operate equipment. Make sure shields and guards are properly installed and in good condition. Replace if damaged. Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts. Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Never allow riders on power unit or attachment. Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions. Keep bystanders away from equipment. DP101 Figure 6. Transport Lock 18 Operation Operate tractor PTO at the rpm speed stated in “Specifications” section. MAN0943 (07/12/2011) Stroke Control Spacers CAUTION Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine. Always comply with all state and local lighting and marking requirements. Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. RUBBER FLAPS OR BELTING DP124 Figure 7. Setting Operating Height Be sure the floating mast is free to slide in its mounting frame to allow the machine to follow ground contours. Refer to Figure 8. Floating Top Mast All units are equipped with front shield flaps or belting along the front of the frame. The shield flaps stop or deflect trash, stones, or other debris picked up by the flails. Be sure the shield flaps or belting are in good condition for operation. Replace if damaged, torn, or missing. PREPARING FOR OPERATION 1. Pull into the field and position the unit in a level area. 2. Lower into operating position. DP12 3. Set the 3-point so the quick hitch is vertical and the floating upper mast is forward. 4. Use stroke control spacer on four cylinders to set cutting height. Flail Height Set the unit to give a flail height of at least 3 to 6 inches (75 to 150 mm) above the ground. This will minimize the amount of stones and dirt picked up by the flails under all operating conditions. (See Balance Statement, page 5.) NOTE: To avoid unnecessary wear on knives and related parts, never set the unit lower than the recommended setting. (See Balance Statement, page 5.) Figure 8. Free-Float Position FLAIL KNIVES The shredder is factory equipped with “L” or cup type flails. The two types are interchangeable. “L” Flails “L” flails (Figure 10) work best when trash or crop residue is standing. Cup Flails Cup flails (Figure 11) can pick up material from the ground and work best in matted trash conditions. SET OPERATING HEIGHT The standard cup flail is 11 inches (279 mm) long and is used for most applications. Optional 7 and 9 inch (177 and 228 mm) flails are available to match the tip position to ground contour. Use stroke control spacers. The number and thickness should be equal on each cylinder to keep shredder level. Attach optional cup flails as follows, making sure that knives at 180° match (see Figure 9) (see Balance Statement, page 5): MAN0943 (07/12/2011) Operation 19 1. Leave standard flails located between the rows. 2. Remove others and install shorter flails to follow ground contour. Be sure to mount the same size flails on opposite sides of the tube. Measure the row spacing and flail position carefully to minimize ground contact. See page 36 and page 37. mm) above the ground. (See Balance Statement, page 5.) 2. Align the unit with the working area on or between rows on flat farming. 3. Use stroke control spacers on four cylinders to set cutting height. . Stroke Control Spacers DP124 Figure 9. Optional Flail Contour Figure 12. Setting Flail Height Setting Caster Wheels Normally, wheels are set to track in the row centers, between the raised seed beds. Tire position will determine flail height, but depth of furrow is also a factor in setting flail height. In some conditions the furrow between the seed beds is deeper on the ends, where irrigation waters enter the field. As furrows change depth, flail height will change. DP13 Figure 10. “L” Flails To compensate for the depth change, move the caster wheels against the side of the outer seed bed (see Figure 13). The wheels will then tend to climb up the side of the seed bed and prevent the flails from hitting the top of the bed. Set the flail height after the wheels have been moved against the seed bed. Figure 13. Wheel Position DP14 Figure 11. Cup Flails Setting Flail Height 1. Be sure wheels are set to follow in the center of furrow row. Set flails 3 to 6 inches (75 to 150 20 Operation STARTING THE SHREDDER 1. Run tractor engine at low idle. 2. Slowly engage PTO control to start the shredder. 3. Slowly bring tractor engine to rated PTO speed. Never exceed rated speed. MAN0943 (07/12/2011) STOPPING THE SHREDDER WARNING Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. GROUND SPEED Travel speed can vary between 3 and 8 mph (5 and 13 kmph) depending on the bulk of residue and terrain conditions. The operator is responsible for noting the condition of the work, setting the speed to obtain a quality shredding job, and maintaining control of the unit. Speed may be increased if shredding quality is good. Decrease speed if trash is left standing or if some is not picked up. 1. Slowly decrease engine speed to low idle. CLEANING 2. Disengage center cutter’s hydraulic system (if so equipped). Never approach unit until the blade has stopped turning. After Each Use 3. Slowly disengage PTO clutch. The overrunning clutch will allow the shredder to freewheel down. 4. Restart the unit only after the drums quit turning. The PTO will not need to be disengaged to lift the unit on the ends or while turning. ● Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Inspect machine and replace worn or damaged parts. ● Replace any safety decals that are missing or not readable. Periodically or Before Extended Storage HAZARD AREA WARNING ● Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Remove the remainder using a low-pressure water spray. Make certain all movement of equipment components has stopped before approaching for service. 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. Stay away from front, side, and rear of unit while it is running. Flails can pick up stones, sticks, wire, and other debris and throw it out with enough force to severely injure bystanders. Keep out of shaded area shown in Figure 14. Shut down unit and wait for moving parts to stop before approaching. KEEP OUT OF 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. 3. If a pressure washer is used, follow the advice of the pressure washer manufacturer. ● Inspect machine and replace worn or damaged parts. ● Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer). ● Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing. END TOW OPERATION Figure 14. Hazard Area MAN0943 (07/12/2011) 1. While shredder is attached to 3-point hitch on tractor user 3-point to lift all four wheels off ground. Rotate and lock two wheels on right end of shredder in end transport position as shown in Figure 15. Operation 21 5. An end tow hitch is also available as optional equipment for hooking shredder to quick hitch. DP102 DP118 Figure 15. Transport Position Figure 18. End Tow - Quick Hitch 2. Set shredder back on all four wheels using 3-point. Raise all shredder lift cylinders to maximum lift height. Flip transport locks into transport position (see Figure 16). Lower cylinders into transport lock. Make sure all four cylinders have bottomed out. 6. Slide light bar out to match the widest width of shredder and pin into position. Attach light harness to tractor outlet. Light Bar DP125 DP101 Figure 19. Light Bar ■ Do not exceed 20 MPH while transporting shredder. Figure 16. Transport Lock 3. Unhook hydraulic hoses, PTO shaft, and 3-point hitch. Secure hoses and PTO shaft for end transport. 4. Move tractor from operating position to end tow position. Hook hitch to drawbar. STORAGE WARNING Block equipment securely for storage. Keep children and bystanders away from storage area. At the end of the season, the shredder should be thoroughly inspected and prepared for storage. Repair or replace any worn or damage components to prevent unnecessary down time at the beginning of the next season. To ensure a long, trouble-free life, prepare the unit for storage by carrying out the following procedure: 1. Clear the area of bystanders, especially children. DP104 Figure 17. End Tow - Drawbar 22 Operation 2. Thoroughly wash the unit, using a pressure washer to remove all dirt, mud, debris, and residue. See Cleaning instructions on page 21. MAN0943 (07/12/2011) 3. Inspect the flails and rotors for damage or entangled material. Remove entangled material. Repair or replace damaged parts. 4. Inspect all hydraulic hoses, lines, couplers, and fittings. Tighten all loose fittings. Replace any hose that is cut, nicked, abraded, or separating from the crimped end of a fitting. 5. Change gearbox oil. 8. Move to storage area. Select a dry area free of debris. Store in an area away from human activity. 9. Unhook from tractor (see Removing Shredder from Tractor, page 18). 10. Place safety stands or large blocks under the frame to take the load off the tires. NOTE: Do not deflate tires. 6. Lubricate all grease fittings. Make sure all grease cavities have been filled with grease to remove any water residue from pressure washing. 11. If the unit cannot be placed indoors, cover with a waterproof tarpaulin and tie securely. Store away from human activity. 7. Touch up all paint nicks and scratches to prevent rust. 12. Do not allow children to play on or around the stored unit. MAN0943 (07/12/2011) Operation 23 SERVICE & MAINTENANCE WARNING Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt. Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure. Keep all persons away from operator control area while performing adjustments, service, or maintenance. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. Make sure shields and guards are properly installed and in good condition. Replace if damaged. grease with extreme pressure (EP) performance. An SAE multi-purpose lithium-based grease is also acceptable. 2. Gearbox Oil Use an SAE 85W90 gear oil for all operating conditions. Capacity: 2-1/2 U.S. quarts (110 oz.). Storing Lubricants Your unit can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture, and other contaminants. GREASING NOTE: Use the Lubrication Service Record, page 27 to keep a record of all scheduled maintenance. 1. Use a hand-held grease gun for all greasing. 2. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 3. Replace and repair broken fittings immediately. CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Make certain all movement of equipment components has stopped before approaching for service. LUBRICANTS 1. Grease Use an SAE multi-purpose high temperature 4. If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary. LUBRICATION SCHEDULE NOTE: Recommendations are based on normal operating conditions. Severe or unusual conditions may require more frequent lubrication or oil changes. Refer to Figure 21. Daily or every 8 hours of operation PTO Driveline Lubricate daily or every 8 hours of operation. See Figure 20 for lubrication points. 24 Service & Maintenance MAN0943 (07/12/2011) Figure 20. PTO Driveline Lubrication Points A. Daily or 8 hours B. 25 hours C. 40 hours D. Check Daily/Change Annually Figure 21. Lubrication Points Daily or every 8 hours of operation Every 25 hours of operation 1. Lubricate PTO U-joints and over-running clutch. 2. Check gearbox daily or every 8 hours of operation. See Figure 22 for gearbox oil fill location. DP106 Figure 22. Gearbox Oil Fill Location MAN0943 (07/12/2011) 1. Lubricate PTO driveline telescoping section (one location, Position B, Figure 21). 2. Lubricate rotor end bearings. See Figure 23. DP107 Figure 23. Rotor End Bearing Lubrication Point Service & Maintenance 25 Every 40 hours of operation - Figure 24 2. Repack wheel bearings. See Figure 26. 1. Lubricate rotor drive couplers next to the couplers on underside of unit and inside of flail tube (access through windows on back panel of shredder). 2. Grease the drive hubs with 10 to 20 pumps. You may use extra grease only on drive hubs. DP110 Figure 26. Wheel Bearings 3. Lubricate pivot tube (2 locations each pivot tube). See Figure 27. DP109 Figure 24. Drive Couplers and Hubs Annually DP113 1. Change gearbox oil. Refill with SAE 85W90 gear oil. Capacity: 2-1/2 U.S. quarts (110 oz.). See Figure 25. DP15 Figure 27. Pivot Tube Lubrication Points 4. Lubricate caster pivot bearings as shown in Figure 28. GEARBOX OIL DRAIN Figure 25. Gearbox Oil Drain Location 26 Service & Maintenance DP108 Figure 28. Wheel Caster Bearing Lubrication Points MAN0943 (07/12/2011) LUBRICATION SERVICE RECORD NOTE: See page 24 through page 27 for details. Copy this page to continue service record. HOURS OF SERVICE SERVICED BY 8 Hours or daily L PTO Driveline (8) L PTO Driveline telescope section L U-Joint (1) L Overrunning clutch (1) ✔ Gearbox oil level 25 Hours L Rotor end bearings L Lift Linkage 40 Hours L Rotor Drive Couplers Annually C Gearbox oil R Wheel bearings MAN0943 (07/12/2011) Service & Maintenance 27 GEARBOX OIL LEAKAGE ■ Major oil leakage from the gearbox shaft seal 3. Closely monitor gearbox for 10 hours of operation. Check and service oil every 30 minutes or as needed to ensure operation does not occur with oil below the add mark. area is not acceptable and could cause the gearbox to fail due to lack of lubrication and cooling. It is the operator’s responsibility to check the gearbox oil level per the Lubrication Service Table. 4. If after 10 hours of operation, oil covers less than the area described in 1 & 2 above, seepage is considered to be acceptable. NOTICE Before checking gearbox oil level, shut down the shredder for a couple of hours to allow the oil to drain back into the reservoir for the most accurate reading. Proper oil level should be between the full and add lines on dipstick. When oil is needed, add through the dipstick tube. NOTICE ■ DO NOT OVERFILL. Lab tests have proven that overfilling the gearbox can dramatically increase the gearbox operating temperature. In extreme cases this can overheat the oil, reducing its lubricating and cooling properties, and eventually cause shaft seals to deteriorate and fail. Overheated oil has an obvious burnt smell; drain it and refill with new oil. Overfilling gearbox oil can void the warranty. The gearbox should not require frequent servicing of oil. It is not designed to consume or lose large amounts of oil. If oil needs to be added frequently, troubleshooting the cause is required (see section below). Gearbox leakage & Troubleshooting Some gearbox oil leakage may be acceptable if: 5. If after 10 hours of operation, oil covers more than the area described in 1 & 2 above, this seepage is considered to be unacceptable leakage. 6. Gearboxes with unacceptable leakage should be rebuilt, replacing old seals and worn parts with new seals and parts. Gearbox rebuild and seal replacement parts are available through your local Woods dealer. Consult with Woods Technical Service for further details, rebuild recommendations, or warranty questions. CHANGING GEARBOX OIL Although gearbox oil never wears out, dust, dirt, and moisture can enter through the breather during operation. These contaminants must be removed once a year to ensure a long life for working components. In very dusty or dirty conditions, change the oil twice a year. 1. Clear area of bystanders, especially children. 2. Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop. 1. Oil covers less than a 3-inch diameter circle around the shaft seal area (see Figure 29). 3. Raise the unit to provide access to underside. Place safety stands or large blocks under frame. 2. Oil covers less than a 4-inch diameter circle around the dipstick tube (see Figure 29). 4. Disconnect PTO driveline and hydraulic lines. If oil leakage covers an area larger than that described in 1 and 2, do the following: 1. Properly check oil level. If low, properly service. 2. Clean oily area of gearbox. Use a degreaser to remove all oil from outside surface of gearbox. 5. Place a pan under drain plug. Remove drain plug and dipstick plug (see Figure 30). 6. Allow gearbox to drain for 10 minutes. NOTE: To remove the most contaminants, drain oil when gearbox is hot. 28 Service & Maintenance MAN0943 (07/12/2011) Figure 29. Acceptable Oil Leakage GEARBOX DRAIN PLUG DP114 DP16 Figure 30. Drain Plug (Underside of Unit) 7. Re-install and tighten drain plug. 8. Dispose of used oil in an approved container. 9. Add SAE 85W90 gear oil through the dipstick cover. Use the dipstick to check the oil level (Figure 31) and add oil accordingly. 10. Re-install and tighten fill plug. 11. Reconnect PTO driveline and hydraulic lines. 12. Remove blocks or safety stands. Figure 31. Dipstick Location WHEEL SPACING The wheels can be adjusted for alignment with crop rows. 1. Clear the area of bystanders, especially children. 2. Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop. 3. Use a jack with sufficient capacity to lift the frame. 4. To determine wheel spacing, measure from the center line of the unit. Mark positions on the frame. 5. Lift frame until wheels have cleared the ground. 6. Place safety stands or large blocks under the frame. MAN0943 (07/12/2011) Service & Maintenance 29 7. Loosen mounting bolts on one wheel assembly. 8. Slide assembly along the frame tube to new position (see Figure 32). 9. Tighten mounting bolts to specified torque level. 5. Loosen and remove the worn knife and its opposite on the other side of the rotor. Discard worn knives and their mounting hardware. 6. Replace with new knives and mounting hardware (see Figure 33). DP13 DP116 Figure 33. Flail Replacement Figure 32. Positioning Wheel Assembly 10. Remove safety stands or blocks. NOTICE ■ To maintain rotor balance, always replace opposite (180°) pairs of knives and mounting hardware. 11. Lower and remove jack. 7. Tighten flail mounting flange lock nut. 12. Repeat with other wheel assemblies. REPLACING FLAIL KNIVES WARNING Do not handle knives with bare hands. Careless or improper handling may result in serious injury. ■ Read Balance Statement, page 5, before replac- ing any knives. The flail knives in pairs swing on a hardened bushing, designed to reduce wear, and are sandwiched between two steel spacers. The hardened bushing is bolted to the clip with a 1/2" NC carriage bolt and a flange lock nut. 1. Clear the area of any bystanders. 2. Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop. 3. Disconnect driveline and hydraulic lines from the tractor. 4. Place safety stands or large blocks under the frame. 8. Replace additional worn flails following step 5 and step 6. 9. Remove safety stands or blocks from under frame. 10. Lower unit and remove jack. 11. Attach driveline and hydraulic line to tractor. 12. Refer to Balance Statement, page 5, for balance issues. REPLACING RUBBER SHIELD FLAPS Rubber shield flaps on the front of the unit deflect or prevent stones or debris from being ejected when operating unit. Replace if damaged or missing to provide a safe work environment. To replace, follow this procedure: 1. Clear the area of bystanders, especially children. 2. Lower the unit to the ground, place all controls in neutral, shut off engine, set park brake, remove key, and wait for all moving parts to stop before dismounting. NOTE: For 3-point hitch units, unhook to gain access to center flaps. 3. Remove 3/8" nut, washer and carriage bolt from each worn flap. (Replace any worn or damaged hardware. See page 51 for hardware sizes.) 30 Service & Maintenance MAN0943 (07/12/2011) Factory balanced replacement rotors are available through your local Woods dealer. Contact Woods Technical Service for re-balance options or further details. Follow the procedure below if rotor removal or replacement is required. CAUTION DP117 Figure 34. Front Rubber Shield Flaps 4. Replace damaged flap with new flap and secure with correct hardware. NOTE: Use only genuine Woods parts when replacing flaps. Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components. 1. Clear the area of any bystanders. 2. Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop. 3. Remove PTO driveline from the shredder. SERVICING ROTORS (FLAIL TUBES) WARNING 5. Remove wheel arms. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. ■ Any excessive vibration caused by worn or missing knives or damaged drive components can cause damage to the shredder and personal injury. Excessive vibration can also be transmitted through the hitch mounts and PTO to the tractor resulting in tractor damage. ■ Once field operation has been started, it is the responsibility of the owner/operator to monitor and maintain acceptable rotor balance. Refer to Balance Statement, page 5, for details. NOTICE ■ Read Balance Statement, page 5, before replacing any knives. Refer to Replacing Knives, page 30, for knife or knife component replacement. The Woods Center Drive Flail Shredder has been designed for durability when shredding any type of crop. Some operating conditions will shorten the life of the shredder or components. These include operating too low to the ground or in frequent contact with the ground, and contact with large rocks or other foreign objects. Over time, some types of soils and crops can cause wear or damage to rotor components and affect rotor balance, leading to increased vibration. Continued operation with excessive vibration can damage the shredder, requiring rotor service, removal, or replacement. MAN0943 (07/12/2011) 4. Fully disconnect the shredder from the tractor. 6. Use a hoist, crane, or frame of sufficient capacity to raise the front of the unit and allow the back of the unit to rest on a solid surface (blocks). 7. Leave lifting device attached while working on rotors to prevent tipping. Removing Components Refer to Replacing knives, page 30, for knife or knife component replacement. Refer to Servicing Rotors, page 31, before proceeding with these steps. 1. Follow steps in the previous section to prepare and position shredder. Support each end of the rotor (flail tube) to be removed with a crane or hoist. 2. Remove bearing locking collar (see Figure 35). 3. Remove the six bolts holding the bearing plate to the body assembly. 4. Slide rotor out to disengage from the center drive coupling. 5. Thoroughly clean and inspect gearbox drive couplings for wear and replace if any wear is detected. Also inspect the rubber O-ring for wear or tears and replace if any wear or tears are detected. 6. Remove crossmember from the underside of the shredder, providing access for the removal of the gearbox. 7. Remove gearbox, if damaged. This will require removal of the second rotor (repeat steps 1-5 above). Service & Maintenance 31 LOCKING COLLAR SET SCREW LOCKING COLLAR FS211 PEER SHAFT FOR REMOVAL: TAP WITH A HAMMER AND PUNCH AFTER LOOSENING SET SCREW. FOR INSTALLATION: REVERSE PROCEDURE MAN0506003 Figure 35. Locking Collar NOTE: When re-installing rotors, the gear coupling grease fitting will need to be temporarily removed to allow for air to purge from the coupler assembly during installation. After successful installation, reinstall grease fitting and re-service. 7. Reinstall bearing plate assembly and bolts, and apply appropriate torque. 8. Reinstall bearing locking collar and tighten (see Figure 35). NOTICE ■ If removing rotor drive coupling, use Loctite No. 271 or equivalent and special high collar lock washers to keep bolts from loosening. Replacing Components 1. Place new stud bolts into gearbox using Loctite® No. 271 or equivalent. 2. Remount gearbox. The gearbox oil dipstick should protrude out the top panel of the shredder for checking and servicing. Reinstall the nuts and lock washers securing the top of the gearbox to the shredder gearbox mount plate and torque to specifications in Bolt Torque Chart, page 59. 3. Remount the crossmember securing the bottom of the gearbox and torque to specifications in Bolt Torque Chart, page 59. 4. Install drive couplings and reapply new grease around entire O-ring and gear teeth surfaces. 5. Install rotors (flail tubes) in the opposite fashion as removal. Position rotors with each end supported by a crane or hoist so that it is aligned with the gear coupling and gearbox output shaft center lines. The bearing (stub shaft) end of the rotor will protrude out of the hole in the end sheet. 6. With gentle care not to damage gear coupler teeth or O-ring, provide pressure to align gear teeth and slide the rotor back into its original position. DP15 Figure 36. Rotor Direction of Rotation REPLACING STUB SHAFT 1. Remove rotor (see Servicing Rotors (Flail Tubes), page 31). 2. Remove three 1/2 x 2-1/2 hex bolts in taper lock hub and re-install bolts in three threaded holes (see Figure 37). 3. Tighten bolts evenly to release taper lock hub from stub shaft. NOTE: You may have to give a sharp blow directly to each bolt head to help the hub disengage. 4. Unscrew stub shaft from the rotor tube. 5. Install new stub shaft, reversing Steps 1-3. 32 Service & Maintenance MAN0943 (07/12/2011) Figure 37. Stub Shaft Assembly Removing the Driveline 2. Press a new leaf spring into each pocket. The ends should touch the bottom of the pockets. 1. Shut off tractor and disengage PTO. 2. Disconnect driveline from PTO shaft. 3. Remove the bolts and clamp that attaches the clutch to the shredder’s input shaft. NOTE: The shaft is heavy. Grasp the clutch firmly with both hands and slide off the input shaft. Rebuilding Overrunning Clutch Disassembly 1. Remove the four bolts that secure the friction pack. Remove the friction pack. 2. Using screwdriver and pliers, remove the retaining ring that holds the overrunning clutch together. 3. Slide the collar and washer off the clutch hub, noting the orientation of the collar for reinsertion. 4. Remove and discard the keys and leaf springs. 3. Add new keys. With one hand, hold the two keys in the pockets. 4. Slide the collar onto the hub, orienting collar correctly. 5. Add washer. Inspection 1. Inspect the steel parts for wear and replace if necessary. 2. Inspect the yoke/hub for looseness. If there is more than .03 end play, replace. 3. Using screwdriver, scrape any hardened grease from the overrunning key pockets. Assembly 1. Using a multi-purpose high-temperature EP grease or equivalent lithium grease, inject one grease gun pump into each key pocket. Evenly wipe two more pumps over the overrunning surface. MAN0943 (07/12/2011) Figure 38. Weasler Automatic Clutch (30K) 6. Install retaining ring. 7. Make sure clutch spins freely and only in correct direction. 8. Reassemble friction pack. MOUNTING CLUTCH TO SHREDDER 1. Mount and bolt the clutch hub onto the shredder input shaft. Make sure shaft and clutch grooves line up. NOTE: Torque mounting bolts to 160 ft lbs. 2. Re-install any shielding that was moved or removed. Service & Maintenance 33 NOTES 34 Service & Maintenance MAN0943 (07/12/2011) TROUBLESHOOTING The Woods Flail Shredder uses swinging flails to pick up and shred crop residue left in the field. It is a simple and reliable system that requires minimal maintenance. The following table lists problems, causes, and solutions that you may encounter. If you encounter a problem that is difficult to solve even after reading through this table, please call your local Woods dealer. When calling, please have this manual and your unit’s serial number ready. PROBLEM Shredder doesn’t track Shredder doesn’t follow ground contour CAUSE SOLUTION Poor wheel spacing Set wheels in center of crop rows. 3-Point not set Set 3-point hitch in non-sway position. Shredder not level Level shredder (see Set Operating Height, page 19). Irrigation furrows not even Set wheels against seed bed 3-Point not set Set 3 point in float position. See tractor manual to set Load Sensing hydraulic system. Shredder vibrates Shredder too high Set shredder closer to ground. Irrigation furrows not even Set wheels against seed bed. Driveline doesn’t telescope. Remove, disassemble, and clean telescoping joint. Rotor out of balance Replace damaged or broken flails and flails 180 degrees opposite. Check for missing balance weights or rebalance. Debris is being thrown out from under shredder Crop residue is being left MAN0943 (07/12/2011) Shredder set too low Raise shredder. Knives excessively worn Replace knives. Rubber shields missing Replace flaps immediately. Traveling too fast Slow travel speed. Shredder too high Lower shredder. Improper Knives Change Knives. Crop residue strip left in shredder center Add center cutter or divider. Troubleshooting 35 WORKSHEET FOR CONTOUR FLAIL PATTERNS 36 Contour Flail Patterns MAN0943 (07/12/2011) WORKSHEET FOR CONTOUR FLAIL PATTERNS 24’ MAN0943 (07/12/2011) Contour Flail Patterns 37 ASSEMBLY DEALER SET-UP INSTRUCTIONS WARNING Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Do not handle knives with bare hands. Careless or improper handling may result in serious injury. NOTICE ■ For units shipped on aft end, the dipstick ship- ping plug must be removed before shredder operation. Replace plug with dipstick in filler tube after shredder has been removed from truck and leveled. After the unit has been leveled for a couple of hours, check oil level and service through the dipstick/filler tube as required. Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PH YS ICIA N IM ME DIATE LY IF FLU ID ENTERS SKIN OR EYES. DO NOT DELAY. Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual. Figure 39. Dipstick Shipping Plug Removal CAUTION Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components. WHEEL ASSEMBLY 1. To get desired row spacing, measure from center of frame and mark suspension mounting tubes. 2. Bolt strut uprights to shredder frame but do not tighten at this time, Figure 40. See parts list pages 48 and 49 for hardware sizes. 1. Open the crate and cartons containing the attaching components and mounting hardware. 2. Use the packing list to check that all parts have been shipped. For Some Models Shipped on End Units that stand on their aft ends during shipping have a dipstick shipping plug installed in the gearbox dipstick tube to prevent leakage during shipping. Figure 40. Strut Uprights Installed 38 Assembly MAN0943 (07/12/2011) 3. Attach crossmember to strut uprights. Tighten all mounting hardware at this time per torque chart, Figure 41. 7. Attach cylinders, fittings, and hoses. See parts section. 8. Connect hoses to tractor and cycle cylinder in and out to remove air from system. Check for leaks at this time. 9. While shredder is setting on skids, retract cylinders fully until cast yokes are high enough to mount wheels. Torque wheel nuts per torque chart. 10. Check tire pressure. Recommended tire pressure is 30 PSI. 11. Tighten mounting bolts to their specified torque. DP121 Figure 41. Crossmember Installed 4. Pin pivot tubes and caster pivots to strut uprights as shown, Figure 42. 5. Attach cylinders, Figure 42. 3-POINT UNITS 12. Attach floating upper mast (1) to shredder using two hardened bushings, 1 x 5" hex bolts, lock nuts, and four 3/4 x 3" spacers. (Keep hardware loose.) 13. Attach front top link spacer, bolts, and lock nuts to front of upper mast assembly. NOTE: For Quick Hitch Cat II, use spacer in front lower hole of upper mast assembly. For Quick Hitch Cat III, use spacer in front upper hole of upper mast assembly. Without Quick Hitch, use spacer through top link pivot in front upper hole of upper mast assembly. 14. Assemble lower 3-point hitch pin assembly, spacers, and klik pin to lower mast (both sides). DP122 Figure 42. Pivot Tubes, Caster Pivots & Cylinders Installed 6. Attach caster yoke assembly to pivot assembly, Figure 43. Use Loctite on hex bolt. NOTE: For Quick Hitch Cat II & III, place 1-3/4 OD spacer on the inside and 1-7/16 OD spacer on the outside. 1 1 Use Loctite DP11 Figure 44. Floating Upper Mast Installed DP123 Figure 43. Caster Yoke Installed MAN0943 (07/12/2011) Assembly 39 ALL UNITS 1. Install PTO driveline by sliding the yoke with the slip clutch over the input shaft (Figure 45). 2. Tighten interlocking clamp bolts to their specified torque of 160 ft lbs. 2. Attach rubber belting and bars to front of shredder using 3/8 NC x 1-1/2 carriage bolts and 3/8 flange lock nuts. NOTE: Use equal number of belting and bars on each side of shredder. 3. Tighten all hardware. RUBBER FLAP INSTALLATION 1. Remove all components from shipping carton. Make sure that all required hardware is included. 2. Attach flap brackets to the front of the shredder using 3/8 NC x 1-1/2 carriage bolts and 3/8 flange lock nuts. NOTE: Use flap brackets to space flap brackets out evenly across front of shredder. 3. Attach flap bars to flat brackets using 3/8 NC x 11/2 carriage bolts and 3/8 flange lock nuts. DP17 Figure 45. Gearbox Input Shaft MANUAL STORAGE TUBE INSTALLATION The manual storage tube may be supplied in either of the following styles. 4. Assemble rod and rubber flaps through flap brackets and secure using 3/16 x 1-1/2 cotter pins. 5. Tighten all hardware. 6. For detailed installation instructions, see the parts diagram and instruction sheet the comes with the swing flap kit designed for each shredder. For One-Piece Style Manual Tube: Mount the manual tube to the inside of the shredder side sheet, using three 3/8 x 1-1/4" hex bolts, washers, and 3/8" nuts. Mounting holes are located above the bearing plate (see Figure 46). DP18 Figure 46. One-Piece Style Manual Tube Installed RUBBER BELTING INSTALLATION 1. Remove all components from shipping carton. Make sure that all required hardware is included. 1. Rubber flap 2. Flap bracket, right 3. Flap bracket, left 5. flap rod 6. Swing flap bar, mast plate 7. Swing flap bar 8. 3/8 NC x 1 Carriage bolt 9. 3/8 NC Flange lock nut 10. 3/16 x 1-1/2 Cotter pin Figure 47. Rubber Flat Installation (15’ Shown) 40 Assembly MAN0943 (07/12/2011) SAFETY LIGHT INSTALLATION 1. Remove all components from shipping carton. Make sure that all required hardware is included. 2. Attach dual safety lights (Figure 48) to safety light mounting brackets (9) using cap screws (17) and lock nuts (18). NOTE: Make sure that light lenses are in the correct position in relation to direction of equipment travel: amber lenses on the outside, red lenses on the inside facing rear of shredder. 3. Install light bracket (5) on end of shredder using cap screws (26) and lock nuts (25) on top of end sheet. 4. Attach light mounting brackets (9) to light bracket (5) using pins (16). 5. Secure SMV sign (8) to light bracket (5). 6. Plug ends of wiring harness into corresponding plugs of the light units NOTE: Left side of wishbone harness is labeled “Left”. 7. Run wiring harness along top of shredder and secure with enclosed adhesive-backed clamps (29) approximately every two feet. 8. Secure wiring harness module to top of shredder using self tapping screw (30). 9. Connect 7-pin connector of wiring harness to tractor and test all light functions before actual use. 5. Light Assembly Mounting Bracket 8. SMV Sign 9. Safety Light Mounting Bracket 11. Dual Lamp - Left Hand 12. Dual Lamp - Right Hand 16. Pin 17. 1/4 Flange Lock Nut 18. 1/4 NC x 1 HHCS 26. 1/2 NC x 1-1/2 Carriage Bolt 29. Adhesive backed clamps 30. 5/16 NC x 3/4 Self Tap Screw Figure 48. Safety Light Installed Wiring Harness DP127 Figure 49. Safety Light Wiring MAN0943 (07/12/2011) Assembly 41 END TOW HITCH INSTALLATION 1. Attach lower end tow hitch mount (4) using carriage bolts (26), and lock nuts (25). 2. Attach tongue lockup bracket (3) using carriage bolts (26), and locknuts (25). 3. Bolt hitch (1) to tow hitch mount brackets (33) using cap screws (27) and locknuts (28). OPTIONAL EQUIPMENT INSTALL CENTER DEFLECTOR Slide deflector (1) between shredder center channel with the point forward. Secure into position using four 1/2 NC x 1-1/4 carriage bolts (2) and flange lock nuts (3). 4. Attach hose bracket (13) to shredder using carriage bolts (26), flat washer (14) and locknuts (25). 5. Secure tongue (1) to tow hitch mount (4) using cap screws (27) and locknuts (28). 3 6. Install safety chain. 2 7. Store tongue (1) and wire harness as shown, Figure 49. DP3 1 1. Center deflector 2. 1/2 NC x 1-1/4 carriage bolt 3. 1/2 NC Flange lock nut Figure 51. Center Deflector Installed CENTER CUT KIT INSTALLATION 1. Tongue 3. Tongue Lock Up 13. Hose Bracket 14. 1/2 Flat Washer 15. 3/4 Hitch Pin 25. 1/2 NC Flanged Lock Nut 26. 1/2 NC x 1-1/2 Carriage Bolt 27. 5/8 NC x 9 HHCS 28. 5/8 NC Flanged Lock Nut 33. Lower End Transport Mount 35. Pin Figure 50. End Tow Hitch Installation Block Shredded WARNING Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer. To minimize the potential hazards of working underneath the shredder, follow these procedures. 1. Jackstands with a load rating of 2000 lbs or more are the only approved blocking device for this shredder. Install a minimum of four jackstands under the shredder before working underneath unit. 42 Assembly MAN0943 (07/12/2011) Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause shredder to fall. 2. Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety. The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure shredder is approximately level. 3. With full shredder weight lowered onto jackstands, test blocking stability before working underneath. 4. If shredder is attached to tractor when blocking, set the brakes, remove key, and block shredder before working underneath. 5. Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement. Assemble Motor and Blade - Figure 52 1. Install elbow (8), adapter (9), elbow (10) and hose (11) to the IN or PRESSURE side of the hydraulic motor. 2. Install adapter (23) and hose (11) to the OUT or RETURN side of the motor. 3. Place motor (4) inside motor housing (2) and secure using six 9/16 NC x 1-1/2 cap screws (7) lock nuts (6). Make sure OUT or RETRUN side of motor is on the open side of the motor housing. Torque hardware to 171 lbs-ft. Figure 52. Motor Assembly Install Motor Housing - Figure 53 4. Slide blade hub (1) over motor shaft, install 1/4" key and secure using one 5/16 NF x 1-1/2 cap screw (20), flat washers (33) and lock washer (34) in the bottom of the shaft. Torque to 19 lbs-ft. 1. Slide motor assembly between shredder center channel and secure to the left side using two 1/2 NC x 1-1/4 carriage bolts (29) and flange lock nuts (30). 5. Clamp hub to shaft using two 3/8 NC x 1-3/4 cap screws (18) and lock nuts (22). Torque to 35 lbs-ft. 2. Install 1/2 NC x 1 cap screw (31) and flat washer (32) to the right rear hole of the motor housing and secure with flange lock nuts (30). 6. Secure blade (3) to blade hub using two 3/8 NC x 1-1/4 cap screws (19) and flange lock nuts (22). Torque to 35 lbs-ft. 3. Install 1/2 NC x 1-1/4 carriage bolt (29) and flange lock nut (30) into the right front hole. 4. Raise motor housing to the bottom of the mounting slots and torque hardware to 85 lbs-ft. MAN0943 (07/12/2011) Assembly 43 31 30 29 DP1 Figure 54. Hose Assembly Figure 53. Motor Assembly Installed Assembly Hoses 1. Attach male quick coupler (17) and adapter (16) to the end of hose (15). Attach tee (12) to the opposite end of hose. 2. Attach male quick coupler (17) and adapter (16) to the end of second hose (15). Attach check valve (14), nipple (13) and tee (12) to the opposite end of hose. 6. Route hose (11) from the IN side of the motor between shredder and rockshaft and attach it to tee (12) on the left side of the center plate. 7. Route hose (11) from the OUT side of the motor between shredder and rockshaft and attach it to tee (12) on the right side of the center plate. RETURN Center Plate PRESSURE NOTE: Make sure flow indicator arrow on the side of the check valve (14) is pointing in the correct direction. See Figure 54 Check Valve 3. Install check valve (14) and two nipples (13) between the two tees (12). NOTE: Make sure flow indicator arrow on the side of the check valve (14) is pointing in the correct direction. 11 4. Place hose assembly around center plate of shredder and drape quick couplers over the front of the shredder. See Figure 54 and Figure 55. Left 5. Make sure hose with check valve is on the right side of the center plate. Right IN 11 OUT DP2 Figure 55. Hose Routing 44 Assembly MAN0943 (07/12/2011) Install Hose Clamps Connect Hoses to Tractor 1. Place hose clamps (36) around hoses (11) and center hoses between center plate. 2. Mark clamp holes in desired location on shedder body and drill two 11/32" holes. 3. Secure hose clamps to shredder using 5/16 NF x 1-1/4 cap screws (20), flat washers (33), lock washers (34) and hex nuts (35). See Figure 56. NOTICE ■ Oil flow to hydraulic motor must not exceed 28 gpm. 1. Connect PRESSURE hose to a tractor rear remote quick coupler that has a lever (handle) that can be placed in the detent or locked position. 2. RETURN hose must be connected directly to the tractor reservoir or to a specifically designated motor return or ‘zero’ back pressure port. Install Decals Apply safety decals (24 & 25) to a clean surface on the back of the shredder where they can be seen without obstructions. Install decals (25) on either side of the hose assembly. See Figure 56. Remove Deflector Kit 1022652 deflector kit must be removed from the shredder before using cutter kit. Deflector kit pushes material away from the cutter kit and preventing material from being cut. Figure 56. Hose Clamp Installation MAN0943 (07/12/2011) Assembly 45 DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to make sure that it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Properly attach implement to tractor and make all necessary adjustments. ___ Check all bolts to be sure they are properly torqued. ___ Check wheel bolts for proper torque. ___ Check that all cotter pins and safety pins are properly installed. Replace if damaged. ___ Check and grease all lubrication points as identified in . Lubrication Points, page 25. DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) ___ Show customer how to make adjustments. ___ Instruct customer how to lubricate and explain the importance of lubrication. ___ Point out the safety decals. Explain their meaning and the need to keep them in place and in good condition. Emphasize the increased safety hazards when instructions are not followed. ___ Present Operator's Manual and request that customer and all operators read it before operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed. ___ Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct customer that service work does not require going underneath unit and never to do so. ___ Show customer the safe, proper procedures to be used when mounting, dismounting, and storing equipment. ___ For mounted units, add wheel weights, ballast in front tires, and/or front tractor weight to enhance front end stability. A minimum 20% of tractor and equipment gross weight must be on front tractor wheels. When adding weight to attain 20% of tractor and equipment weight on front tractor wheels, you must not exceed the ROPS weight certification. Weigh the tractor and equipment. Do not estimate! ___ Make customer aware of optional equipment available so that customer can make proper choices as required. 46 Dealer Check Lists MAN0943 (07/12/2011) PARTS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49 FLAIL TUBE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 STRUT AND CASTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .51 SAFETY LIGHT KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 - 53 WEASLER 30K AUTOMATIC CLUTCH . . . . . . . . . . . . . . . . . . . . . . . .53 WEASLER PTO SHAFT WITH AUTOMATIC CLUTCH . . . . . . . . . . . .53 CENTER DRIVE GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .54 RUBBER BELTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 RUBBER FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 CENTER CUTTER KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 57 - 58 CENTER DEFLECTOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . .58 MAN0943 (09/07/2011) Parts 47 CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY 48 Parts MAN0943 (07/12/2011) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY PARTS LIST REF 1 2 PART NSS ---------- 3 1029365 4 1029372 5 1029554 6 1029554 7 7144 8 1004814 9 29547 10 1012170 11 1010120 12 1013067 13 1003828 14 1013049 15 1030513 16 90315407 17 1012175 18 50030338 19 900109126 20 1013114 21 1019755 22 20020553 23 1016186 24 1016187 25 20030151 26 20030961 27 20030960 28 20030959 29 1020013 30 90039030 31 37431 35 923 QTY 1 - DESCRIPTION 30’ Shredder Body Flail tube asy, right & left (see page 50) 4 Strut upright asy 2 Strut crossmember 4 Pivot Tube 4 Pivot Assembly 4 Rubber Bumper 4 Transport Lock-Up 4 3 x 8 Standard Cylinder 2 Bearing, 2-3/16 Flange 2 Bearing Plate 2 Skid Weldment 1 Manual Tube 1 Gearbox Assembly (see page 54) 1 Dipstick Tube 1 Dipstick 1 Gearbox mounting channel 2 Inner Drive Hub - splined 2 O-ring, flail coupler 2 Upper mast plate 1 Safety decal set 2 Lower 3-point pin assembly 2 Bushings, hardened 4 Mast spacer 1 Mast spacer bushing 4 Spacer, 1-7/16 OD 4 Spacer, 1-3/4 OD 4 Spacer, 1-3/4 OD 16 Pin, 1-1/4 x 7.08 4 Snap ring, 1-3/4 8 Pin, 1.0 x 6.10 16 1/4 x 1-3/4 Cotter Pin MAN0943 (09/07/2011) REF PART 36 6698 37 565 38 20973 39 2290 40 11900 41 12735 42 19025 43 1286 44 90001786 45 57817 46 50530313 47 902 48 302207 49 29315 50 34278 51 34279 52 832 53 27542 HHCS NSS * QTY DESCRIPTION 17 2 2 16 16 16 18 8 8 20 4 16 20 20 5 5 10 2 3/8 NC Lock Nut 3/8 Flat Washer 3/8 NC x 1-1/4 Carriage Bolt, GR5 3/8 NC x 2-1/2 HHCS GR5 1/2 NC Flange Lock Nut 1/2 NC x 1-3/4 Carriage Bolt, GR5 5/8 NC Flange Lock Nut 5/8 Washer Lock 5/8 NC x 2 Carriage Bolt, GR5 5/8 Hardened Washer 5/8 NC x 2-3/4 Stud Bolts, GR5 5/8 NC x 2 HHCS, GR5 3/4 NC Lock Nut 3/4 NC x 5-1/2 HHCS, GR5 1" NC x 5 HHCS, GR5 1" NC Hex Nut 1" Standard Washer 7/16 x 2 Klik Pin Hex Head Cap Screw Not Sold Separately Standard hardware; obtain locally Parts 49 FLAIL TUBE ASSEMBLY REF LEFT PART # RIGHT PART # QTY DESCRIPTION 30’ Flail tube w/knives 30’ HD Cotton tube w/knives 30’ Cup knife tube w/knives Stub shaft, 2-3/16" L-Knife, long 8-1/2", (6 mm) L-Knife, HD cotton (Durafaced) (8 mm) Weld-on clip 3/8 High collar lock washer L- Knife, cut off L- Knife, cut off Drive hub sleeve, outer 3/8 NC x 2-1/2 SHCS 1/2 NC x 2-3/4 Tap bolt, full thread 1/8 NPT Straight grease fitting 1 1 1029355LK 1029354LK 1029355HD 1029354HD 1 1 1 1029355CP 1029354CP 1 2 3 1012163 50531067 2 AR 3 1019788 AR 4 5 50531048 50030779 AR 12 6 6 7 8 9 1010056 1019789 50030345 1013092 90002526 AR AR 2 12 6 10 90515001 * 50 Parts 2 REF PART 11 12 13 14 14 14 15 16 17 18 19 19 20 21 1012164 90001357 50530405 50530974 50530973 50530972 90011013 11900 90006508 90011015 1010061 1012184 1010062 90001758 SHCS NS AR * QTY * * * * * 2 AR AR AR AR AR AR AR AR AR AR AR AR AR DESCRIPTION 2-7/16 Hub, E-style 5/8 NC x 3-1/2 Hex bolt GR5 Hardened wear bushing Steel cup flail 11" (Standard) Steel cup flail 9" Steel cup flail short 1/2 Lock washer 1/2 NC Flange lock nut 5/8 NC Top lock nut 5/8 Lock washer Spacer, steel (for 6 mm L-knife) Spacer, steel (for 8 mm L-knife) Bushing, L-knife 1/2 NC x 3-1/4 Carriage bolt Socket Head Cap Screw Not Shown As Required Standard hardware, obtain locally MAN0943 (07/12/2011) STRUT AND CASTER ASSEMBLY REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 1 1029554 4 Caster Pivot Assembly 16 20031766 8 Bearing, Caster Pivot 2 1030508 4 Caster Assembly 17 20031219 4 Retainer Pin 3 90509009 4 Dust Cap 18 90001221 4 1/2 NF x 1 HHCS, GR5 4 90006060 4 7/8 NF Slotted Nut 19 90025030 2 3/4 x 6 Hitch Pin 5 90509067 4 7/8 Washer 20 22411 4 3/16 Klik Pin 6 90109067 4 Bearing Cone N/S 90509070 4 Tire, 9.5L x 15 7 90101016 4 Bearing Cup N/S 90509078 4 Wheel Rim 15 x 6, 5-Bolt 8 90509003 4 Hub, 5-Bolt 9 90101022 4 Bearing Cup 10 90101023 4 Bearing Cone 11 90109002 4 Seal 12 90509117 20 1/2 NF x 1-7/8 Wheel Stud 13 90509011 20 1/2 NF Wheel Nut 14 90023043 4 3/16 x 1-1/2 Cotter Pin 15 20031233 4 Oilite Washer MAN0943 (09/07/2011) N/S Not Shown HHCS Hex Head Cap Screw * Standard Hardware, Obtain Locally Parts 51 END TOW AND SAFETY LIGHT ASSEMBLY 52 Parts MAN0943 (07/12/2011) END TOW ASSEMBLY AND SAFETY LIGHT PART LIST REF PART 1 1019826 2 19407 3 5 QTY DESCRIPTION REF PART QTY 1 Hitch 17 11027 * 1 Tow Chain, 10,000 lbs 18 90001009 * 1029565 1 Tongue Lock-Up 25 11900 * 1019834 1 Light Mount 26 90001751 * 6 90401151 1 Wire Harness 27 90001381 * 7 90507121 12 Adhesive Back Clamp 28 19025 * 8 24611 1 Slow Moving Vehicle Sign 29 9 50520563 2 Dual Safety Light Arm 30 1 Jack, 2000 lbs 33 10 23790 11 90401149 1 Left Dual Lamp 12 90401150 1 Right Dual Lamp 13 56148 14 854 * 90507121 8 1/4 NC Flange Locknut 8 1/4 NC x 1" HHCS 9 1/2 NC Flange Lock Nut 9 1/2 NC x 1-1/2 Carriage Bolt, GR5 2 5/8 NC x 9 HHCS, GR5 2 5/8 NC Flanged Lock Nut 12 Adhesive Backed Clamp 30036 * 4 5/16 NC x 3/4 Self Tapping Screw 1019831 2 Lower Mount - End Transport HHCS 1 Hose Bracket DESCRIPTION Hex Head Cap Screw * Standard Hardware - Obtain Locally 1 1/2 Flat Washer 15 90025030 1 3/4 x 6 Hitch Pin 16 90025028 3 3/8 x 1-3/4 Pin WEASLER® AUTOMATIC CLUTCH REF PART NO QTY DESCRIPTION A 1019811 - Automatic clutch asy complete 1 1019813 1 Yoke & hub, 30K auto 2 1019814 1 Clutch pack, 30K auto 3 1010833 1 Hub clamp assembly 1-3/4 4 1025874 6 HHCS, M12-1.75P x 20 mm CL10.9 flanged head WEASLER® 30K 3-POINT PTO SHAFT WITH AUTOMATIC CLUTCH MAN0943 (09/07/2011) Parts 53 REF PART QTY DESCRIPTION PTO Shaft complete 1-3/4 20-spline 30K 3-point with automatic clutch Slide lock repair kit 1.75 ID 1-3/4 20-Spline yoke U-Joint cross & bearing kit 55E Yoke & shaft, 1.69 20-spline, 30.6 long -ORYoke & shaft, 1.69 20-spline, 26.8 long Drive shield bearing kit A 1026555 - 1 2 3 4 19837 90317418 58765 90317613 -OR90318183 1009065 1 1 2 1 4 5 1 2 REF PART 6 90317455 7 1010803 8 1010804 9 33347 10 90317724 11 1019811 QTY 1 1 1 1 1 1 DESCRIPTION Safety sign Outer guard & bearing Inner guard & bearing Danger decal, guard missing Yoke, tube & slip sleeve Automatic clutch assembly 30K (see page 53 for breakdown) CENTER DRIVE GEARBOX REF QTY DESCRIPTION A 1 2 3 1013049 1019782 1019783 1019784 PART 1 1 1 1 4 5 6 7 8 9 10 11 12 13 14 15 16 90315546 90101150 90101152 1019785 1019787 90039030 90109125 90503078 90003033 90501159 90101328 NSS NSS NSS 1 1 2 4 3 1 3 2 8 1 1 - Complete gearbox, Series 800 Casting, Threaded holes Casting, Non-threaded holes Pinion shaft/gear asy 27T with bearing cones & bearing cups Cross shaft/gear asy 20T Bearing cone Bearing cup Bolt, 3/8-16 x 2.75 SHCS Guard, seal Snap ring 1.750 Seal TC-1.750-2.437-.312 Plug, 1/2-14 NPT SCHD W/3M Bolt, 3/8-16 x 2.25 SHCS Bushing, 1/2 NPT to 1/8 NPT Bearing cone Bearing cone (included in item 3) Bearing cone (included in item 3) Not Serviced Separately 54 Parts (Rev. 11/8/2011) MAN0943 (07/12/2011) RUBBER BELTING REF PART QTY 1 2 3 4 1012202 1022647 1029560 1019561 8 8 2 2 DESCRIPTION Rubber belting Belt bar Belt bar Rubber belting MAN0943 (09/07/2011) REF 5 6 PART QTY 64824 * 14350 * * DESCRIPTION 70 3/8 NC x 1-1/2 Carriage bolt 70 3/8 NC flange lock nut Standard hardware, obtain locally Parts 55 RUBBER FLAP REF PART QTY 1 50531089 2 1022659 3 1022660 5 1022655 30 7 7 2 DESCRIPTION REF 5 6 7 8 9 10 Rubber flap (12") Flap bracket, right Flap bracket, left Flap rod (20 ft) PART QTY DESCRIPTION 1029562 2 Flap rod (30’) 1026528 2 Swing flap bar, mast plate (32" all) 1026529 2 Swing flap bar (32", 20 ft, 25 ft, 27 ft) 6697 * 70 3/8 NC x 1 Carriage bolt 14350 * 70 3/8 NC Flange lock nut 90023043 * 4 3/16 x 1-1/2 cotter pin * Standard hardware, obtain locally HYDRAULIC HOSE ASSEMBLY REF 4 20 21 22 23 24 31 32 PART QTY DESCRIPTION 12422 2 Hose, .25 x .25NPT x 90L 66511 2 1/2 NPT Male Coupler 8572 8 3/8 x 1/4 x 90° Swivel 28522 8 Hose, .25 x .25 NPT x 54L 11893 10 1/4 NPTF Adapter 31208 4 Hose, .25 x .25 NPT x 124L 258 N/S 2 1/2 Feedline Clamp 24098 N/S 4 1-1/4 Cylinder Control Set N/S Not Shown 56 Parts MAN0943 (07/12/2011) CENTER CUTTER KIT (OPTIONAL) 24 - 50530315 25 - 50530263 WARNING ADVERTENCIA HIGH-PRESSURE FLUID HAZARD To prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. 3. Keep all components in good repair. PELIGRO DE FLUIDO BAJO ALTA PRESION Para evitar heridas graves o la muerte: 1. Alivie la presión del sistema antes de hacer repara ciones, ajustes o desconecciones. 2. Use protección apropiada en las manos y en los ojos, cuando revise para ver si hay fugas. Utilice una tabla o un cartón en vez de las manos. 3. Mantenga todos los componentes en buen estado. 50530315-A MAN0943 (09/07/2011) Parts 57 CENTER CUTTER KIT PARTS LIST REF PART QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .31 x 2.50 x 13.31 dbl edge 4 1017719 1 Hydraulic motor 6 9/16 NC Lock nut 6 7 58125 * 6 9/16 NC x 1-1/2 HHCS GR8 8 90503099 58452 * 1 Elbow, 1-1/16 ORBM x 3/4NPTF 9 27309 1 Adapter, 3/4 NPTF x 3/4 NPTM 10 1023026 1 Elbow, 3/4 NPTM x 3/4 NPTF 90° 11 90506021 2 Hose, 40" x 3/4 NPTM x 3/4 NPTM 12 90503098 2 Tee, 3/4 NPTF 13 90501239 3 Nipple, 3/4 NPTM 14 90503097 2 Check valve, 3/4 NPT 15 90506016 2 Hose, 114" x 3/4 NPTM x 3/4 NPTM 16 90501303 2 Adapter, 1/2 NPTM x 3/4 NPTF REF 17 18 19 20 22 23 24 25 29 30 31 32 33 34 35 36 PART QTY 90519003 90001115 * 12169 * 66 * 14350 * 1023035 50530315 50530263 301109 * 11900 * 25475 * 854 * 4378 * 2472 * 5283 * 1004695 2 2 2 3 4 1 1 2 3 4 1 1 3 3 2 2 DESCRIPTION Quick coupler, male 3/8 NC x 1-3/4 HHCS GR5 3/8 NC x 1-1/4 HHCS GR5 5/16 NF x 1-1/2 HHCS GR5 3/8 NC Flange lock nut Adapter, 1-5/16 ORBM x 3/4 NPTF Decal, Hydraulic pressure Decal, Rotating blades 1/2 NC x 1-1/4 Carriage bolt 1/2 NC Flange lock nut 1/2 NC x 1 HHCS GR5 1/2 Flat washer 5/16 Flat washer 5/16 Lock washer 5/16 NF Hex nut Clamp, 1.94 dia Pipe HHCS Hex Head Cap Screw * Standard hardware, obtain locally CENTER DEFLECTOR (OPTIONAL) REF 1 2 3 PART QTY 1016151 301109 * 11900 * * 58 Parts 1 4 4 DESCRIPTION Center deflector 1/2 NC x 1-1/4 Carriage bolt GR5 1/2 NC Flange lock nut Standard hardware, obtain locally MAN0943 (07/12/2011) BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96. SAE Bolt Head Identification SAE SERIES TORQUE CHART A SAE Grade 2 (No Dashes) SAE Grade 8 (6 Radial Dashes) SAE Grade 5 (3 Radial Dashes) MARKING ON HEAD A SAE 2 SAE 5 SAE 8 Diameter (Inches) Wrench Size lbs-ft N-m lbs-ft N-m lbs-ft N-m 1/4" 5/16" 7/16" 1/2" 6 12 8 17 10 19 13 26 14 27 18 37 3/8" 7/16" 9/16" 5/8" 23 36 31 48 35 55 47 75 49 78 67 106 1/2" 9/16" 3/4" 13/16" 55 78 75 106 85 121 115 164 120 171 163 232 5/8" 3/4" 15/16" 1-1/8" 110 192 149 261 170 297 230 403 240 420 325 569 7/8" 1" 1-5/16" 1-1/2" 306 467 416 634 474 722 642 979 669 1020 907 1383 A METRIC SERIES TORQUE CHART A Metric Bolt Head Identification 8.8 Metric Grade 8.8 10.9 Metric Grade 10.9 Coarse Thread Fine Thread Marking on Head Marking on Head A Diameter & Thread Pitch (Millimeters) Wrench Size N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft Diameter & Thread Pitch (Millimeters) 6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 10 x 1.5 13 mm 16 mm 20 39 15 29 27 54 20 40 21 41 16 30 29 57 22 42 8 x 1.0 10 x 1.25 12 x 1.75 14 x 2.0 18 mm 21 mm 68 109 50 80 94 151 70 111 75 118 55 87 103 163 76 120 12 x 1.25 14 x 1.5 16 x 2.0 18 x 2.5 24 mm 27 mm 169 234 125 172 234 323 173 239 181 263 133 194 250 363 184 268 16 x 1.5 18 x 1.5 20 x 2.5 22 x 2.5 30 mm 34 mm 330 451 244 332 457 623 337 460 367 495 270 365 507 684 374 505 20 x 1.5 22 x 1.5 24 x 3.0 30 x 3.0 36 mm 46 mm 571 1175 421 867 790 1626 583 1199 623 1258 459 928 861 1740 635 1283 24 x 2.0 30 x 2.0 Typical Washer Installations Bolt Metric 8.8 Lock Washer Metric 10.9 Metric 8.8 Metric 10.9 Flat Washer 8/9/00 Bolt Torque & Size Charts (Rev. 3/28/2007) Appendix 59 BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE ....................American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE....... American Society of Agricultural Engineers ATF................................Automatic Transmission Fluid BSPP............................. British Standard Pipe Parallel BSPTM ................ British Standard Pipe Tapered Male CV .................................................... Constant Velocity CCW.............................................. Counter-Clockwise CW .............................................................. Clockwise F .......................................................................Female FT .............................................................. Full Thread GA ..................................................................... Gauge GR (5, etc.)........................................... Grade (5, etc.) HHCS ........................................ Hex Head Cap Screw HT ...........................................................Heat-Treated JIC ................. Joint Industry Council 37° Degree Flare LH................................................................. Left Hand LT ...........................................................................Left m ........................................................................ Meter mm ............................................................... Millimeter M .......................................................................... Male 60 Appendix MPa ........................................................ Mega Pascal N ...................................................................... Newton NC...................................................... National Coarse NF ........................................................... National Fine NPSM .................... National Pipe Straight Mechanical NPT...........................................National Pipe Tapered NPT SWF......... National Pipe Tapered Swivel Female ORBM ...........................................O-Ring Boss - Male P .......................................................................... Pitch PBY.......................................................Power-Beyond psi ......................................... Pounds per Square Inch PTO......................................................Power Take Off QD ................................................... Quick Disconnect RH.............................................................. Right Hand ROPS........................... Roll-Over Protective Structure RPM ........................................ Revolutions Per Minute RT ........................................................................Right SAE.......................... Society of Automotive Engineers UNC ..................................................... Unified Coarse UNF .......................................................... Unified Fine UNS ..................................................... Unified Special Bolt Torque & Size Charts (Rev. 3/28/2007) INDEX Setting Flail Height 20 Setting Operating Height 19 Setting Outer Trailing Wheels 20 Starting the Tractor 20 Stopping the Tractor 21 Turning 21 A ASSEMBLY Dealer Set-Up Instructions 38 Optional Equipment Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety Light Kit Installation 41 Optional Equipment Rubber Flaps 19 Pre-Operation Check List (Owner’s Responsibility) 15 Preparing for Operation 19 Principal Components 14 Removing Shredder from Tractor 18 Storage 22 Tractor horsepower vs. unit width (Table 1) 16 D DEALER CHECK LISTS Delivery Check List (Dealer’s Responsibility) 46 Pre-Delivery Check List (Dealer’s Responsibility) 46 G S GENERAL Abbreviations 60 Balance Statement 5 Bolt Size Chart 60 Bolt Torque Chart 59 Flail Pattern Worksheets 36 General Information 5 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 62 Replacement Parts 63 Worksheets for Contour Flail Patterns 36 O OPERATION Attaching Shredder to Tractor 17 Hydraulics (Center Cutter Option) 18 PTO Driveline 18 Pull-Type Model 18 With Quick Hitch 17 Without Quick Hitch 18 Break-In Period 14 Choosing the Correct Tractor 15 Cleaning 21 Field Operation 18 Flail Knives 19 Ground Speed 21 Hazard Area 21 MAN0943 (07/12/2011) SAFETY Check Lists Delivery (Dealer’s Responsibility) 46 Pre-Delivery (Dealer’s Responsibility) 46 Pre-Operation (Owner’s Responsibility) 15 Hazard Area 21 Operator Sign-Off Record 13 Safety Decals 10, 11, 12 Safety Rules 6, 7, 8, 9 Safety Symbols Explained 2 SERVICE & MAINTENANCE Balance Statement 5 Changing Gearbox Oil 28 Gearbox Oil Leakage 28 Greasing 24 Lubricants 24 Lubrication Points Diagram 25 Lubrication Schedule 24 Lubrication Service Record 27 Mounting Clutch to Shredder 33 Replacing Flail Knives 30 Replacing Rubber Shield Flaps 30 Replacing Stub Shaft 32 Servicing Rotors 31 Removing Components 31 Replacing Components 32 Wheel Spacing 29 T TROUBLESHOOTING 35 Index 61 WARRANTY All Models Except Mow’n MachineTM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser. The warranty periods for specific parts or conditions are listed below: Part or Condition Warranted Gearbox Seals Gearbox components Blade spindles Rust-through Model Number Duration (from date of delivery to the original purchaser) All units listed below 2 years BW1260, BW1620, BW1800, BW2400 8 years BW240HD, BW180HD, BW180HB, BW126HB 7 years BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240 6 years PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204 5 years RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44 3 years (1 year if used in rental or commercial applications) RM550-2, RM660-2, RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204 3 years BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3, BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680 10 years Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 USA 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com F-3079 (Rev. 2/14/2011) WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/ OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding warranty service and locations may be obtained by contacting: F-8494 (Rev. 10/3/2011) MAN0943 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 815-732-2141 tel 815-732-7580 fax www.WoodsEquipment.com © 1994 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes XMP Toolkit : Adobe XMP Core 4.0-c316 44.253921, Sun Oct 01 2006 17:14:39 Creator Tool : PScript5.dll Version 5.2.2 Modify Date : 2011:11:09 13:35:36-06:00 Create Date : 2011:11:09 13:35:36-06:00 Format : application/pdf Title : MAN0943.book Creator : bobp Producer : Acrobat Distiller 8.1.0 (Windows) Document ID : uuid:51592459-7cc6-4241-9243-13464c120a5b Instance ID : uuid:75c1e984-d2c4-45f7-b830-ac83e704f914 Page Count : 64 Author : bobpEXIF Metadata provided by EXIF.tools