Woodstock M1109 Users Manual

M1109 to the manual 41b1a01a-faa4-0274-a524-9556e2824a88

2015-02-03

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MODEL M1109

COMBO LATHE/MILL

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China

#8232CR

OWNER'S MANUAL

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SETUPELECTRICAL MAINTENANCE SERVICE PARTS

OPERATIONSSAFETYINTRODUCTION

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Contents

INTRODUCTION ..................................................................................................3

Woodstock Technical Support ............................................................................ 3

Specifications ............................................................................................... 3

Controls and Features ..................................................................................... 4

SAFETY ............................................................................................................5

Standard Safety Instructions ............................................................................. 5

Additional Safety Instructions for Lathe/Mills ......................................................... 7

Avoiding Potential Injuries ............................................................................... 8

ELECTRICAL ......................................................................................................9

220V Operation ............................................................................................. 9

Extension Cords ............................................................................................ 9

Grounding ................................................................................................... 9

SETUP ........................................................................................................... 10

Inventory ...................................................................................................10

Cleaning Machine .........................................................................................11

Machine Placement .......................................................................................11

Uncrating and Lifting .....................................................................................12

Test Run and Break-In ....................................................................................13

LATHE OPERATIONS .......................................................................................... 14

General .....................................................................................................14

Power Supply ..............................................................................................14

Chuck and Faceplate Mounting .........................................................................15

Replacing Jaws ............................................................................................16

Using the Four-Jaw Chuck ..............................................................................17

Using the Faceplate ......................................................................................18

Using the Tailstock .......................................................................................19

Drilling with the Tailstock ...............................................................................19

Tailstock Alignment .......................................................................................20

Using Centers ..............................................................................................22

Using the Steady Rest ....................................................................................23

Using the Follow Rest ....................................................................................23

Setting Compound Slide ..................................................................................24

Using the Tool Post .......................................................................................24

Using Manual Feed ........................................................................................25

Setting RPM ................................................................................................26

Setting Power Feed Rate ................................................................................27

Threading Setup ...........................................................................................28

Change Gear Chart ........................................................................................29

Continued on next page

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SETUP ELECTRICAL

MAINTENANCE

SERVICE

PARTS OPERATIONS SAFETY INTRODUCTION

MILLING OPERATIONS ........................................................................................ 30

Installing Tools ............................................................................................30

Removing Tools ............................................................................................30

Headstock Positioning ....................................................................................31

Quill Travel ................................................................................................31

Table Travel ...............................................................................................32

Start Up and Spindle Break-in Procedures ............................................................32

Setting RPM ................................................................................................33

MAINTENANCE ................................................................................................. 34

General Maintenance .....................................................................................34

General Cleaning ..........................................................................................34

General Lubrication ......................................................................................34

Adjusting/Replacing .....................................................................................35

the V-Belt ..................................................................................................35

SERVICE ......................................................................................................... 36

Cross Slide Backlash ......................................................................................36

Cross Slide, Half-Nut, and Compound Slide Gib Adjustments .....................................36

Electrical Component and Connection Index .........................................................37

Electrical Connections ..................................................................................38

Wiring Diagram ............................................................................................40

Troubleshooting ...........................................................................................41

PARTS ........................................................................................................... 43

Lathe Change Gear Housing Diagram ..................................................................44

(0000 Series Parts) ........................................................................................44

Thread Dial Diagram ......................................................................................46

(1000 Series Parts) ........................................................................................46

Leadscrew Gearbox Diagram ............................................................................48

(2000 Series Parts) ........................................................................................48

Compound Rest and Tool Post Diagram ...............................................................50

(2500 Series Parts) ........................................................................................50

Bed Diagram ...............................................................................................52

(3000 Series Parts) ........................................................................................52

Steady Rest and Follow Rest Diagram .................................................................54

(3500 Series Parts) ........................................................................................54

Apron Diagram .............................................................................................56

(4000 Series Parts) ........................................................................................56

Tailstock Diagram .........................................................................................58

(5000 Series Parts) ........................................................................................58

Mill Column Diagram ......................................................................................60

(6000 Series Parts) ........................................................................................60

Headstock Diagram .......................................................................................62

(7000 Series Parts) ........................................................................................62

Accessories and Labels Diagram ........................................................................64

(8000 Series Parts) ........................................................................................64

Main Wiring Box Diagram ................................................................................66

(9000 Series Parts) ........................................................................................66

Warranty ....................................................................................................68

Warranty Registration ....................................................................................69

-3-

M1109 Combo Lathe/Mill

INTRODUCTION

Woodstock Technical Support

INTRODUCTION

Your new SHOP FOX® Model M1109 Combo Lathe/Mill has been specially designed to provide many years

of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program

assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact

Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.

biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.

If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Milling Motor ........................................ 3⁄4" HP, 220V, 7 Amps, Single-Phase, TEFC

Lathe Motor ..................................... 11⁄2" HP, 220V, 10 Amps, Single-Phase, TEFC

Lathe Swing Over Bed ........................................................................ 121⁄2"

Mill/Drill Swing .................................................................................141⁄2"

Mill/Drill Spindle to Worktable Capacity ...................................................171⁄4"

Distance Between Centers ...................................................................291⁄2"

Spindle Bore ..................................................................................... 11⁄2"

Lathe Spindle Taper .......................................................................... MT #5

Mill/Drill Spindle Taper ............................................................R8, 7⁄16"-20 TPI

Tailstock Taper ................................................................................ MT #3

Tailstock Barrel Travel ........................................................................315⁄16"

Cross Slide Travel ............................................................................... 61⁄4"

Number of Mill/Drill Speeds ...................................................................... 4

Mill/Drill Speed Range ................................................240, 600, 1100, 2700 RPM

Tilting Headstock .........................................................................90° L & R

Number of Lathe Speeds ......................................................................... 12

Lathe Speeds ...........75, 110, 140, 200, 240, 350, 420, 600, 720, 1050, 1250, 1900 RPM

Thread Range (inches) ........................................................... 27 @ 8 - 120 TPI

Thread Range (metric) ........................................................ 18 @ 0.2 - 3.0 mm

4-Jaw Chuck ........................................................................................ 8"

3-Jaw Chuck ................................................................ w/Int. & Ext. Jaws, 6"

Drill Chuck ............................................................................ 1-13mm JT-33

Faceplate ........................................................................................... 8"

Tool Holder ................................................................ 4-Way Turret Tool Post

Change Gears ....................................................................................Steel

Dead Centers ............................................................................ MT5 & MT3

Approximate Net Weight .................................................................1200 lbs.

Specifications

-4-

M1109 Combo Lathe/Mill

INTRODUCTION

M1109 Combo Lathe/Mill.

Controls and Features

O. Feed Rod

P. Chip Tray and Drip Pan

Q. Longitudinal and Cross Feed Lever

R. Spindle ON/OFF Rotation Lever

S. Thread Dial

T. Half Nut Lever

U. Cross Slide Handle

V. Manual Feed Hand Wheel

W. Storage Cabinet

X. Lead Screw Direction Lever

Y. Side Cover

Z. Jog Button

AA. Power Lamp

A. Lathe Emergency Stop Button

B. Spindle Speed Lever

C. Spindle Range Lever

D. 3-Jaw Chuck

E. Four-Way Tool Post

F. Follow Rest

G. Milling Speed Levers

H. Compound Rest

I. Elevation Handwheel

J. Mill Power/Emergency Stop Button

K. Milling Rack Handles

L. Follow Rest

M. Tailstock

N. Lead Screw

ACH

-5-

M1109 Combo Lathe/Mill

SAFETY

READ MANUAL BEFORE OPERATING MACHINE.

FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

Standard Safety Instructions

1. Thoroughly read the Instruction Manual before operating your machine. Learn the applications,

limitations and potential hazards of this machine. Keep the manual in a safe and convenient place

for future reference.

2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.

3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-

hole grounded electrical receptacle or grounded extension cord. If using an adapter to aid in accom-

modating a two-hole receptacle, ground using a screw to a known ground.

4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet

the appropriate standards of the American National Standards Institute (ANSI).

5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.

Airborne dust particles could cause an explosion and severe fire hazard.

6. Ensure all guards are securely in place and in working condition.

7. Make sure switch is in the OFF position before connecting power to machine.

8. Keep work area clean, free of clutter, grease, etc.

9. Keep children and visitors away. Visitors must be kept at a safe distance while operating unit.

10. Childproof your workshop with padlocks, master switches or by removing starter keys.

11. Stop and disconnect the machine when cleaning, adjusting or servicing.

Indicates an imminently hazardous situation which, if not avoided, WILL

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD

result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY

result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper

operation of the equipment, and/or a situation that may cause damage

to the machinery.

NOTICE

-6-

M1109 Combo Lathe/Mill

SAFETY

12. Do not force tool. The machine will do a safer and better job at the rate for which it was

designed.

13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.

14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair

away from moving parts.

15. Remove chuck keys, rags, and tools. Before turning the machine on, make it a habit to check that

all chuck keys and wrenches have been removed.

16. Avoid using an extension cord. But if you must use one, examine the extension cord to ensure it is

in good condition. Immediately replace a damaged extension cord. Always use an extension cord that

uses a ground pin and connected ground wire. Use an extension cord that meets the amp rating on

the motor nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you

will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive

heat will be generated within the circuit, increasing the chance of a fire or damage to the circuit.

17. Keep proper footing and balance at all times.

18. Lock the mobile base from moving before feeding the workpiece into the machine.

19. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the

area.

20. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions

in the manual.

21. If at any time you are experiencing difficulties performing the intended operation, stop using the

machine! Then contact our technical support or ask a qualified expert how the operation should be

performed.

22. Be aware that certain materials may cause an allergic reaction in people and animals, especially

when exposed to fine dust. Make sure you know what type of material dust you will be exposed to

and the possibility of an allergic reaction.

23. Habits—good and bad—are hard to break. Develop good habits in your shop and safety will become

second-nature to you.

-7-

M1109 Combo Lathe/Mill

SAFETY

Additional Safety Instructions for

Lathe/Mills

USE this and other machinery with caution

and respect. Always consider safety first,

as it applies to your individual working

conditions. No list of safety guidelines can

be complete—every shop environment is

different. Failure to follow guidelines could

result in serious personal injury, damage

to equipment or poor work results.

READ and understand this

entire instruction manual

before using this machine.

Serious personal injury

may occur if safety and

operational information is

not understood and fol-

lowed. DO NOT risk your

safety by not reading!

1. UNDERSTANDING THE MACHINE: Read and understand this manual before operating machine.

2. CLEANING MACHINE: Do not clear chips by hand. Use a brush, and never clear chips while the

lathe is turning.

3. USING CORRECT TOOLING: Always select the right cutter for the job, and make sure cutters are

sharp. The right tool decreases strain on the lathe components and avoids unsafe cutting.

4. ELIMINATING A PROJECTILE HAZARD: Always remove the chuck key, and never walk away from

the lathe leaving the chuck key installed.

5. SECURING A WORKPIECE: Make sure workpiece is properly held in chuck before starting lathe. A

workpiece thrown from the chuck will cause severe injury.

6. CHUCK SAFETY: Chucks are surprisingly heavy and awkward to hold, so protect your hands and the

lathe ways. Always use a chuck cradle or piece of plywood over the lathe ways.

7. WORKPIECE SUPPORT: Support a long workpiece if it extends from the headstock so it will not

wobble violently when the lathe is turned on. If workpiece extends more than 2.5 times its diam-

eter from the chuck, support it by a center or steady rest or it may deflect and fall out of the

chuck during cutting.

8. AVOIDING STARTUP INJURIES: Make sure workpiece, cutting tool, and tool post have adequate

clearance before starting lathe. Check chuck clearance and saddle clearance before starting the

lathe. Make sure spindle RPM is set correctly for part diameter before starting the lathe. Large

parts can be ejected from the chuck if the chuck speed is set too high.

9. AVOIDING OVERLOADS: Always use the appropriate feed and speed rates.

10. AVOIDING ENTANGLEMENT INJURIES: Never attempt to slow or stop the lathe chuck or mill spin-

dle by hand; and tie back long hair, ponytails, loose clothing, and sleeves so they do not dangle.

11. MAINTAINING A SAFE WORKPLACE: Never leave lathe unattended while it is running.

12. PREVENTING AN APRON-CHUCK CRASH: Always release automatic feeds after completing a job.

-8-

M1109 Combo Lathe/Mill

SAFETY

Avoiding Potential Injuries

Figure 3. Always wear face and eye protection

when using this lathe/mill.

Figure 2. Never walk away from the lathe/mill

leaving the chuck key inserted in the chuck.

Figure 1. Always protect the bed ways, and

unplug the lathe/mill when retooling.

Figure 4. Never use hands to stop or slow the

chuck when shutting down the lathe/mill.

Figure 5. Never wear loose clothing or gloves

when working with the lathe/mill.

-9-

M1109 Combo Lathe/Mill

ELECTRICAL

TURN OFF and LOCK your

master power switch so

no power is available

to the lathe/mill before

connecting electrical

wires! If you ignore

this warning serious

electrical shock may

occur, causing injury or

death!

OFF

DO NOT attempt to work on your

electrical system if you are unsure

about electrical codes and wiring!

Seek assistance from a qualified elec-

trician. Ignoring this warning can cause

electrocution!

ELECTRICAL

We do not recommend using an extension cord for 220V

operation. When it is necessary to use an extension cord,

use the following guidelines:

• Use cords rated for Standard Service

• Never exceed a length of 50 feet

• Ensure cord has a ground wire and pin

• Do not use cords in need of repair

Extension Cords

Grounding

This machine must be grounded! Verify that any exist-

ing electrical outlet and circuit you intend to plug into

is actually grounded. If it is not, it will be necessary to

run a separate copper grounding wire, of the appropri-

ate size, from the outlet to a known ground. Under no

circumstances should you connect your machine to an

ungrounded power source or electrocution or severe

shock could occur.

220V Operation

The SHOP FOX® MODEL M1109 Combo Lathe/Mill oper-

ates at 220 volt single-phase only. Only connect this

machine to a dedicated circuit (wire, breaker, plug,

receptacle) with a verified ground, using the recommend-

ed circuit size and NEMA 6-20 plug/receptacle (Figure 6)

listed at the bottom of this page.

Never replace a circuit breaker with one of higher amper-

age without consulting a qualified electrician to ensure

compliance with wiring codes. If you are unsure about

the wiring codes in your area or plan to connect your

machine to a shared circuit, you may create a fire haz-

ard—consult a qualified electrician to reduce this risk.

Operating Voltage Full Load Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord

220V Single-Phase 17 Amps 20A NEMA 6-20 12 Gauge

Figure 6. NEMA 6-20 plug and recepticle.

6-20P 6-20R

-10-

M1109 Combo Lathe/Mill

SETUP

NOTICE

If any parts are missing, find the part

number in the back of this manual

and contact Woodstock International,

Inc. at (360) 734-3482 or at tech-

support@shopfox.biz.

The following is an inventory of the accessories shipped

with your SHOP FOX® Model M1109 Lathe/Mill.

Installed Accessories (Figure 7) Qty.

A. 6" Three-Jaw Chuck .......................................1

B. 4-Way Tool Post and Compound Rest ..................1

C. Follow Rest .................................................1

D. Compound Rest ............................................1

Packaged Accessories (Figure 8)

E. 8" Four-Jaw Universal Chuck ............................1

F. 8" Faceplate ................................................1

G. Four-Jaw Chuck Key ......................................1

H. Drill Chuck (1-13mm, JT-33) ............................1

I. Wrench Set (8/10, 10/12, 14/17, 17/19 mm) ....1 EA

J. Hex Wrench Set (2, 4, 6, 8 mm) ....................1 EA

K. Three-Jaw Chuck Key .....................................1

L. Oil Can ......................................................1

M. Dead Center MT#5 .........................................1

N. #2 Standard Screwdriver .................................1

O. Wedge .......................................................1

P. Tool Post T-Handle Wrench ..............................1

Q. Dead Center MT#3 .........................................1

R. Three-Jaw Chuck Internal Jaws .........................3

S. Taper Adapter MT#3 to MT#5 ...........................1

T. Arbor JT-33 to MT#3 ......................................1

U. Spot Paint ...................................................1

V. Drill Chuck Key .............................................1

W. Change Gear Set ...........................................1

— Keyed Drive Gear (24-fine Tooth), (Installed) .....1

— Keyed Drive Gear Set (28 & 35-Coarse Tooth) .....1

— Change Gear (24-tooth, One Installed) .............2

— Change Gear (25-tooth, One Installed) .............2

— Change Gear (27-tooth) ...............................1

— Change Gear (28-tooth) ...............................1

— Change Gear (30-tooth) ...............................1

— Change Gear (32-tooth) ...............................2

— Change Gear (34-tooth) ...............................1

— Change Gear (35-tooth) ...............................1

— Change Gear (36-tooth) ...............................1

— Change Gear (40-tooth) ...............................1

— Change Gear (42-tooth) ...............................1

— Change Gear (44-tooth) ...............................1

— Change Gear (46-tooth) ...............................1

— Change Gear (48-tooth, Installed) ...................1

— Change Gear (50-tooth, Installed) ...................1

— Change Gear (52-tooth) ...............................1

— Change Gear (60-tooth, Installed) ...................1

Inventory

Figure 7. Installed accessories.

Figure 8. Packaged accessories.

SETUP

-11-

M1109 Combo Lathe/Mill

SETUP

• Floor Load: Your lathe/mill is a heavy load (1200

lbs.) distributed in a 61

3/4" x 27

1/2" footprint. Place

this machine on concrete floors only. The floor

MUST be level, or the lathe/mill frame and ways

may distort over time.

• Working Clearances: Consider existing and

anticipated needs, service panel access, length of

rods to be loaded into the lathe/mill, and space for

auxiliary stands, work tables or other machinery

when establishing a location for your lathe/mill

(see Figure 9 for minimum wall clearances).

• Lighting: Lighting should be bright enough to

eliminate shadow and prevent eye strain.

• Electrical: Outlets must be located near each

machine, so power cords are clear of high-traffic

areas. Follow local electrical codes for proper

installation.

Cleaning Machine

The ways and other unpainted parts of your lathe/mill

are coated with a waxy grease that protects them from

corrosion during shipment. Clean this grease off with a

solvent cleaner or citrus-based degreaser. DO NOT use

chlorine-based solvents such as brake parts cleaner, lac-

quer thinner, or acetone—if you happen to splash some

onto a painted surface, you will ruin the finish.

Machine Placement

ALWAYS work in well-

ventilated areas far from

possible ignition sources

when using solvents to clean

machinery. Many solvents

are toxic when inhaled or

ingested. Use care when

disposing of waste rags

and towels to be sure

they DO NOT create fire

or environmental hazards.

NEVER use gasoline or

petroleum-based solvents

to clean your lathe/mill.

























 







Figure 9. Minimum wall clearances.

MAKE your shop “child safe.”

Ensure that your workplace

is inaccessible to youngsters

by closing and locking all

entrances when you are

away. NEVER allow untrained

visitors in your shop when

assembling, adjusting or

operating equipment.

-12-

M1109 Combo Lathe/Mill

SETUP

This lathe/mill has been carefully crated. If you notice it

has been damaged, contact your authorized SHOP FOX®

dealer immediately.

To unpack and move the lathe/mill, do these steps:

1. Read Pages 9 & 11 to prepare the lathe/mill loca-

tion, and install or prepare holes for any floor

mounting fasteners (Figure 11).

2. Gather the following items:

• Fork Lift or 2-ton hoist, and driver or operator.

• 1 Ton lifting straps and hooks.

3. Unbolt the crate sides and remove the top and

sides.

4. Insert two lifting straps under the bedways and

behind the feed rod and the lead screw as shown in

Figure 10 , and support the lathe with the lifting

straps and lifting device.

5. Move the apron so it located between the headstock

and the mill column as shown in Figure 10 to bal-

ance the load.

6. Unbolt the lathe/mill from the pallet.

7. Slowly raise the lathe/mill off of the pallet and

carefully move the lathe/mill to your prepared loca-

tion.

8. With the lathe/mill securely resting on the floor,

shim between the floor and cabinet base as required

to make the ways level at all four corner locations

as indicated with a machinist's level.

9. Secure the lathe/mill to the floor, but DO NOT over-

tighten the fasteners.

10. Recheck the ways to make sure the ways are still

level, re-shim as required.

Uncrating and Lifting

The MODEL M1109 weighs approximate-

ly 1200 lbs. You will need power lifting

equipment and assistance to remove

this machine from the pallet and posi-

tion it. Inspect all lifting equipment and

make sure that all is in perfect working

order and is rated for the load before

attempting to lift and move this lathe/

mill. Ignoring this warning may lead to

serious personal injury or death.

Figure 10. Lifting strap locations.

Figure 11. Floor fasteners.

-13-

M1109 Combo Lathe/Mill

SETUP

Test Run and Break-In

The purpose of the test run is to make sure the lathe/

mill and safety features operate correctly before pro-

ceeding with additional setup.

To begin the test run procedure, do these steps:

1. Make sure the lathe/mill is lubricated and headstock

oil level is full. Refer to Page 34 if required.

2. Make sure the chuck is bolted to the spindle.

3. Move the spindle speed lever to the 75 RPM posi-

tion, the range lever to the red-dot position, and

the lead screw lever to the neutral position as

shown in Figure 12.

4. Rotate the red emergency stop button (Figure 12)

clockwise so it pops to the outward position.

5. Move the half-nut lever upward to disengage the

apron, and move the feed lever to the neutral or

central position (see Figure 13).

6. Move the spindle rotation ON/OFF lever to its cen-

tral position (OFF) as shown in Figure 13, and con-

nect the lathe to power so the green lamp is lit.

7. Move the Spindle Rotation ON/OFF lever up or down

so the chuck turns, then push the emergency stop

button to make sure the lathe stops.

8. Move the Spindle Rotation ON/OFF lever to neutral,

reset the red emergency stop button, and use the

spindle lever to start the lathe again.

• If you hear squealing or grinding noises, turn the

machine OFF immediately and correct any prob-

lem before further operation.

• If the problem is not readily apparent, refer to

Troubleshooting on Page 42.

9. Let the lathe/mill run for a minimum of 10 minutes.

10. Turn the lathe/mill OFF, move levers to the next

highest RPM and repeat this step for each RPM set-

ting in Low and High range. NEVER SHIFT LATHE/MILL

GEARS WHEN MACHINE IS OPERATING.

11. Change the lubricant in the headstock with Mobil

DTE® Oil or with an equivalent.

Range

Lever

Speed Lever

Emergency

Stop Button

Leadscrew

Direction

Lever

Figure 12. Headstock control levers.

Figure 13. Apron control levers.

Spindle Rotation

ON/OFF lever.

Feed Lever

Half-Nut

Lever

Make sure all power feed levers and

dials are disengaged before starting

the lathe/mill! Thoroughly familiarize

yourself with all the controls and

their functions before using any power

feed! NEVER SHIFT LATHE/MILL GEARS

WHEN MACHINE IS OPERATING.

NOTICE

-14-

M1109 Combo Lathe/Mill

OPERATIONS

LATHE OPERATIONS

General

TURN OFF and LOCK your master power

switch so no power is available to the

lathe/mill, and make sure the spindle

is stopped before proceeding with any

adjustments or maintenance. Failure to

comply may result in serious personal

injury or death.

Always wear safety glasses when oper-

ating this lathe/mill. Failure to comply

may result in serious eye injury caus-

ing blindness.

Power Supply

When illuminated, the power lamp (Figure 14) indicates

that the power is being supplied to the lathe/mill. If you

press the red emergency stop button, you will cut power

for machine operations. Twisting the emergency stop but-

ton clockwise and letting it pop out will restore power

for machine operations and reset the switch.

Note: The Spindle Rotation ON/OFF Lever (Figure 13)

on the apron starts the spindle motor in a particular

direction.

Figure 14. Power lamp and emergency

stop location.

Emergency

Stop Button

The Model M1109 will perform many types of operations

that are beyond the scope of this manual. Many of these

operations can be dangerous or deadly if performed

incorrectly.

The instructions in this section are written with the

understanding that the operator has the necessary

knowledge and skills to operate this machine. If at any

time you are experiencing difficulties performing any

operation, stop using the machine!

If you are an inexperienced operator, we strongly rec-

ommend that you read books, trade articles, or seek

training from an experienced lathe/mill operator before

performing any unfamiliar operations. Above all, your

safety should come first!

Complete the Test Run and Break-In procedure on

Page 13 before using this lathe/mill for any cutting or

threading operations; otherwise, gear box damage will

occur.

NOTICE

Power Lamp

OFF

Spindle Jog

Button

-15-

M1109 Combo Lathe/Mill

OPERATIONS

Chuck and Faceplate

Mounting

The three-jaw scroll chuck has hardened steel jaws that

self-center the workpiece within 0.002"-0.003". An extra

set of jaws is included for machining larger workpieces.

The four-jaw chuck also has hardened steel jaws but are

adjusted independently to hold an off-center workpiece.

Each jaw can be removed from the chuck body and

reversed for special clamping applications.

The cast-iron faceplate has slots for T-bolts that hold

clamping fixtures. This face plate and aftermarket clamp-

ing hardware will hold non-cylindrical parts such as cast-

ings for many types of turning operations.

Both chucks and the faceplate are removed and installed

the same way.

To remove and install the chuck or face plate, do these

steps:

1. DISCONNECT POWER TO THE LATHE/MILL!

2. Lay a chuck cradle or protective layer of plywood

over the bedways to prevent your fingers from being

pinched and to protect the precision-ground surfaces

(see Figure 15).

3. Use a 14mm wrench and loosen the three hex bolts

that secure the chuck to the spindle Figure 16.

4. Support the chuck, and while anticipating the heavy

weight of the chuck, remove the three hex bolts and

then the chuck.

5. Clean the mating surfaces of the spindle and the

new chuck or faceplate with a clean oiled rag.

6. Position the other chuck or faceplate on the spindle

flange making sure it is fully seated, and tighten the

hex bolts in several alternating sequences.

PINCH HAZARD! Protect your hands

and precision ground bedways with

plywood when removing lathe/mill

chuck! The heavy weight of a fall-

ing chuck can cause serious injury.

Figure 15. Simple chuck cradle made of

scrap lumber.

Figure 16. Chuck, hex bolts, and spindle

flange.

Securely clamp your workpiece and

remove the chuck key! Thrown objects

from a lathe/mill can cause serious injury

or death to the operator and to bystand-

ers many feet away.

-16-

M1109 Combo Lathe/Mill

OPERATIONS

The three-jaw scroll chuck has removable hardened steel

jaws (Figure 17). The outside of the jaws are used to

hold the workpiece from the outer diameter.

Numbered from 1–3, the jaws must be used in the match-

ing numbered jaw guides, see Figure 18.

Note: The chuck need not be removed from the spindle to

swap the jaws.

To remove a set of jaws, do these steps:

1. DISCONNECT POWER TO THE LATHE/MILL!

2. Place a piece of wood over the ways to protect them

from potential damage.

3. Turn the chuck key counterclockwise and back the

jaws out.

4. Clean the jaw mating surfaces and apply a film of

white lithium grease to the mating surfaces.

5. Set the old jaws aside in a safe place free of mois-

ture and abrasives.

6. Rotate the chuck key clockwise until you see the tip

of the scroll-gear lead thread just begin to enter jaw

guide #1 (see Figure 19).

7. Insert jaw #1 into jaw guide #1 and hold the jaw

against the scroll gear.

8. Rotate the chuck key clockwise one turn to engage

the tip of the scroll-gear lead thread into the jaw.

Pull on the jaw now and it should be locked into the

jaw guide.

9. Repeat the steps on the remaining jaws.

• If installed correctly, all three jaws will converge

together at the center of the chuck.

• If the jaws do not come together, repeat this pro-

cedure until they do.

Replacing Jaws

Figure 17. Chuck and jaw selection.

Figure 18. Jaw guide number.

Figure 19. Lead thread on scroll gear.

Jaw Guide #1

Lead Thread

Jaw Numbers

-17-

M1109 Combo Lathe/Mill

OPERATIONS

Using the Four-Jaw Chuck

To install the four-jaw chuck, do these steps:

Refer to the Three-Jaw Direct Mount Scroll Chuck pro-

cedures on Page 15 to mount the four-jaw chuck.

To load a workpiece in the four-jaw chuck, do these

steps:

1. Using the chuck key, open each jaw so the

workpiece will lay flat against the chuck face.

2. Support the workpiece.

3. Lock the tailstock and then turn the tailstock quill

so the dead center makes contact or is close to the

center point of your workpiece (see Figure 20).

4. Turn each jaw until it just makes contact with the

workpiece.

5. In an opposing pattern, tighten each jaw in small

increments. After you have adjusted the first jaw,

continue tightening the opposing jaw. Check the

dead center alignment frequently to make sure

you have not wandered off your index point due to

applying too much pressure to a single jaw.

6. After the workpiece is held in place, back the

tailstock away and rotate the chuck by hand. The

center point will move if the workpiece is out of

center.

7. Make fine adjustments by slightly loosening one jaw

and tightening the opposing jaw until the workpiece

is precisely aligned. Use a dial indicator for fine tun-

ing adjustments in alignment (see Figure 21).

8. Use a lower RPM when machining heavy eccentric

workpieces.

PINCH HAZARD! Protect your hands

and precision ground bedways with

plywood when removing lathe/mill

chuck! The heavy weight of a fall-

ing chuck can cause serious injury.

Figure 20. Clamping workpiece.

Figure 21. Centering workpiece.

Securely clamp your workpiece and

remove the chuck key! Thrown objects

from a lathe/mill can cause serious injury

or death to the operator and to bystand-

ers many feet away.

-18-

M1109 Combo Lathe/Mill

OPERATIONS

The faceplate can be used to turn non-cylindrical parts or

for off-center turning by clamping the workpiece to the

faceplate.

To install the faceplate, do these steps:

Refer to the Three-Jaw Direct Mount Scroll Chuck pro-

cedures on Page 15 to mount the faceplate.

To load a workpiece, do these steps:

1. Support the workpiece.

2. Slide the tailstock to the workpiece.

3. Lock the tailstock and then turn the tailstock quill so

the dead center makes contact with the center point

of your workpiece.

4. Lock the tailstock quill when sufficient pressure is

applied to hold the workpiece in place.

Note: Depending on the workpiece, some additional

support may be needed.

5. Secure the workpiece with a minimum of three inde-

pendent clamping devices. Failure to follow this step

may lead to deadly injury to yourself or bystanders.

Take into account rotation and the cutting forces

applied to the workpiece when clamping to the face-

plate. Make sure your clamping application will not

fail!

6. Use a lower RPM when machining heavy eccentric

workpieces.

Using the Faceplate

Figure 22. Faceplate installed.

Securely clamp your workpiece and

remove the chuck key! Thrown objects

from a lathe/mill can cause serious injury

or death to the operator and to bystand-

ers many feet away.

Use a minimum of three independent

clamping devices when turning eccentric

workpieces. Failure to provide adequate

clamping will cause workpiece to eject.

-19-

M1109 Combo Lathe/Mill

OPERATIONS

Using the Tailstock

The tailstock (Figure 23) can be used to support

workpieces with the use of a live or dead center. Using

an MT#3 drill chuck and a drill bit, the lathe can drill or

bore holes in the center of a part. The tailstock can also

be offset for cutting shallow tapers.

To use the tailstock, do these steps:

1. Slide the tailstock to the desired position.

2. Pull up on the tailstock lock lever to lock the

tailstock in place on the ways.

3. With the tailstock locked, push down the quill lock

lever to unlock.

4. Turn the quill feed handle clockwise to feed/move

the quill towards the spindle, or counterclockwise to

move away from the spindle.

5. Turn the quill lock lever to lock the quill in place.

Figure 23. Tailstock and quill lock handles

in locked position.

Tailstock Lock Lever

Drilling with the Tailstock

Quill Lock Lever

Quill Feed

Figure 24. Setting up tailstock for drilling.

To install the MT#3 drill chuck, do these steps:

1. With the tailstock locked, unlock the quill lock lever.

2. Turn the quill feed handle clockwise to extend the

quill about one inch.

3. Insert the MT#3 chuck (Figure 24) or an MT#3

tapered drill shank into the quill until the taper is

firmly seated.

4. Turn the quill feed handle clockwise to feed the drill

bit into a rotating workpiece.

5. To remove the chuck taper, turn the quill feed han-

dle counterclockwise until the chuck is pushed out of

the tailstock taper.

Offset

Scale

Offset

Adjustment

-20-

M1109 Combo Lathe/Mill

OPERATIONS

Cutting Shallow Tapers

with the Tailstock

To setup the tailstock to cut tapers, do these steps:

1. Lock the tailstock in position.

2. Alternately loosen and tighten the left and right

offset adjustment screws until the desired offset is

indicated on the scale (see Figures 25 & 26).

3. Retighten the lock screw.

Note: To return the tailstock back to the original

position, repeat the process until the centered posi-

tion is indicated on the scale.

Figure 25. Right offset adjustment.

Right

Offset

Adjustment

Tailstock Alignment

The tailstock is aligned at the factory with the headstock.

We recommend that you take the time to ensure that the

tailstock is aligned to your own desired tolerances.

To align the tailstock, do these steps:

1. Using a precision level on the bedways, make sure

the lathe/mill is level side-to-side and front-to-back.

If the lathe/mill is not level, correct this condition

before proceeding.

2. Get two pieces of steel round stock, two inches in

diameter and six inches long.

3. Center drill both ends of one piece of the round

stock. Set it aside for use in Step 6.

4. Using the other piece of stock, make a dead center

by turning a shoulder to make a shank. Flip the piece

over in the chuck and turn a 60º point (see Figure

27).

Note: As long as the dead center remains in the

chuck, the point of your center will remain true to

the spindle axis. Keep in mind that the point will

have to be refinished whenever it is removed and

returned to the chuck.

Figure 26. Left offset adjustment.

Figure 27. Tailstock centering dead

center.

Continued on next page

Scale

Left Offset

Adjustments

-21-

M1109 Combo Lathe/Mill

OPERATIONS

5. Place the live center in the tailstock.

6. Attach a lathe/mill dog to the bar stock and mount

it between centers.

7. Turn approximately 0.010" off the diameter.

8. Measure the stock with a micrometer.

• If the stock diameter is thicker at the tailstock

end, the tailstock needs to be moved toward you

half the distance of the amount of the taper (see

Figure 28).

• If the stock diameter is thinner at the tailstock

end, the tailstock needs to be moved away from

you half the distance of the amount of the taper

(see Figure 29).

9. Mount a dial indicator so the dial plunger is on the

tailstock barrel before making adjustments to the

tailstock.

10. Turn another 0.010" off of the diameter and check

for a taper. Repeat this process as necessary until

the desired amount of accuracy is achieved.

Figure 28. Tailstock adjustment option #1.

Figure 29. Tailstock adjustment option #2.

-22-

M1109 Combo Lathe/Mill

OPERATIONS

Using Centers

The dead center is used in the tailstock and lathe spindle

to support workpieces. When used in the tailstock, make

sure to keep the MT#3 dead center tip and workpiece

lubricated to prevent tip galling.

This lathe/mill is also supplied with an MT#5 dead center

that fits into the lathe spindle taper.

To install a dead or live center, do these steps:

1. Feed the quill out about 1" and insert the MT#3 dead

center (Figure 30). The mating tapers provide the

locking action.

2. Move the tailstock into position and lock in place.

3. Feed the quill into the workpiece.

Note: Make sure there is a center drilled hole in

the end of the workpiece for the dead center.

4. Lock the quill into place once the live center and

the part rotate together. The quill may need to be

adjusted during operation.

5. To remove the dead center, retract the quill until

the dead center pops free.

To install the MT#5 dead center in the spindle, do

these steps:

1. Remove the chuck from the spindle.

2. Install the MT#5 dead center in the spindle.

3. Attach the faceplate to the spindle.

Note: When using the dead center in the spindle,

use a lathe dog so that your part will rotate with

the spindle and not spin on the dead center tip.

Figure 30. Inserting dead center.

Figure 31. Faceplate and dead center

setup.

NOTICE

Failure to keep dead center point well

lubricated will gall the dead center and

workpiece.

-23-

M1109 Combo Lathe/Mill

OPERATIONS

Using the Follow Rest

The follow rest in Figure 33 is mounted on the saddle

and follows the movement of the tool. The follow rest

requires only two fingers, as the cutting tool acts as the

third. The follow rest is used on long, slender parts to

prevent flexing of the workpiece from the pressure of the

cutting tool.

The sliding fingers are set similar to those of the steady

rest—free of play but not binding. Always lubricate during

operation. After prolonged use, the fingers will need to

be milled or filed to clean up the contact surface.

Using the Steady Rest

The steady rest serves as a support for long shafts. The

steady rest can be placed anywhere along the length of

the ways.

To use the steady rest, do these steps:

1. Carefully place the steady rest on the lathe bedways.

2. Loosen the lock knobs so the finger position can be

adjusted (see Figure 32).

3. Loosen the clamp knob (see Figure 32) and open the

steady rest so a workpiece can fit inside of the fin-

gers.

4. Position the steady rest where desired. Tighten the

lock nut (see Figure 32) at the base of the steady rest

to secure in place.

5. Close the steady rest so that the workpiece is inside

the fingers and tighten the clamp knob.

6. Turn the adjustment knobs so the fingers are snug

against the workpiece and then tighten the lock knobs.

Lubricate the finger tips with an anti-seize lubricant

during operation.

7. After prolonged use, the fingers will show wear. Either

mill or file the tips for a new contact surface.

Figure 32. Steady rest adjustments.

Figure 33. Follow rest attachment.

Lock Knob

Clamp

Knob

Adjustment Knob Lock Nut

-24-

M1109 Combo Lathe/Mill

OPERATIONS

Setting Compound Slide

The compound slide is used to cut tapers on parts or to

set the proper infeed angle when threading. It may also

be used to cut specific lengths longitudinally, when set

parallel to the spindle axis.

To set the angular position, do these steps:

1. Loosen the hex nuts, one on each side of the com-

pound slide (see Figure 34).

2. Rotate the compound slide to the desired angular

position using the scale.

3. Tighten the two hex nuts. Be sure to not overtight-

en, as you may strip threads or crack or distort the

base casting.

Using the Tool Post

The four-way tool post (Figure 35) is mounted on top of

the compound slide, and allows a maximum of four tools

to be loaded simultaneously.

The four-way tool post allows for quick indexing to new

tools. This is accomplished by rotating the top handle

counterclockwise and then rotating the tool post to the

desired position. Rotate the top handle clockwise to lock

the tool into position.

Figure 34. Compound slide, scale, and

handwheel.

Figure 35. Four-way tool post.

Scale

Hex Nut

-25-

M1109 Combo Lathe/Mill

OPERATIONS

Using Manual Feed

You can manually move the cutting tool around the lathe/

mill with the three handwheels shown in Figure 36.

Longitudinal Handwheel

The longitudinal handwheel moves the carriage left or

right along the bed. This control is helpful when setting

up the machine for turning or when manual movement is

desired during turning operations.

Cross Feed Handwheel

The cross slide handwheel moves the top slide toward

and away from the work. Turning the dial clockwise

moves the slide toward the workpiece.

Compound Slide Handwheel

The compound slide handwheel controls the position of

the cutting tool relative to the workpiece. The graduated

dial is adjustable using the same method as the dial on

the cross slide. Angle adjustment is held by two hex nuts

on the base of the compound slide.

Figure 36. Carriage controls.

Cross Feed

Handwheel

Longitudinal

Handwheel

Compound

Slide

Handwheel

-26-

M1109 Combo Lathe/Mill

OPERATIONS

Setting RPM

To determine and set the needed cutting RPM, do

these steps:

1. Use the table in Figure 37 to determine the cutting

Cutting Speeds for High Speed Steel

(HSS) Cutting Tools

Workpiece Material Cutting Speed

(sfm)

Aluminum & alloys 300

Brass & Bronze 150

Copper 100

Cast Iron, soft 80

Cast Iron, hard 50

Mild Steel 90

Cast Steel 80

Alloy Steel, hard 40

Tool Steel 50

Stainless Steel 60

Titanium 50

Plastics 300-800

Wood 300-500

Note: For carbide cutting tools, double

the cutting speed. These values are a

guideline only. Refer to the MACHINERY'S

HANDBOOK for more detailed informa-

tion.

Figure 38. Spindle speed selector levers.

speed required for the workpiece material.

2. Determine the average final diameter of the

workpiece in inches, for the cut to be made.

3. Now use the following formula to determine the clos-

est RPM for the cutting operation:

(Cutting Speed x 4)

Diameter of Cut

4. With the calculated RPM, decide on the closest cut-

ting RPM to what you need.

5. Make sure the spindle is completely stopped

before proceeding.

6. Move the levers (Figure 38) to get the RPM range

that is closest to your calculated RPM:

• The range lever selects BLACK DOT = High or

RED DOT = Low.

• The RPM Lever selects the RPM within that range.

Note: You may need to rotate the chuck by hand to

get the gears to engage.

RPM Lever

Figure 37. Cutting speed table for HSS

cutting tools.

= RPM

Range

Lever

Failure to follow RPM and feed rate guidelines may

threaten operator safety from ejected parts or bro-

ken tools.

RPM/Range Chart

-27-

M1109 Combo Lathe/Mill

OPERATIONS

The carriage has longitudinal and cross slide power feed

capabilities. All directions reverse when spindle rotation

is reversed.

To set and engage the power feed, do these steps:

1. DISCONNECT THE LATHE/MILL FROM POWER!

2. Refer to the Change Gear Chart on Page 29, or

the chart on the inside of the change gear door to

determine the needed combination of gears and

which spindle location to install each gear on.

See Figure 39 for the gear installation locations on

the lathe that are referenced by the chart.

See Figure 40 for examples of how certain gear

combinations can achieve your needed longitudinal

and cross feed rates. For example: The chart shows

that 0.0089" of longitudinal travel per revolution of

lead screw is needed, or 0.0019" of cross travel per

revolution of lead screw is needed.

Note: All change gears are stamped with the num-

ber of teeth they have.

3. Loosen the lash adjuster (Figure 39) and swing the

assembly out of the way.

4. Remove the required E-clips, lubricate, and swap

out the appropriate change gears.

5. Move the lash adjuster so the gear backlash is at

0.003" to 0.008", and tighten the lock nut.

6. Use the leadscrew lever to select leadscrew rota-

tion direction (Figure 41).

7. Loosen the apron lock bolt, and use the feed lever

(Figure 41) to engage the cross feed or longitudinal

feed.

Setting Power Feed Rate

Figure 41. Leadscrew and feed levers.

Figure 39. Change gear locations.

Longitudinal

Feed

Cross

Feed

Inch

Threading

Figure 40. Using the change gear chart.

Lash

Adjuster

and

Lock

Nut

Feed

Lever

Leadscrew Lever

NOTICE

Feed rate is based on spindle RPM. High feed rates

combined with high spindle speeds result in a rapidly

moving carriage or cross slide. Pay close attention

to the feed rate you have chosen and be ready to

disengage the apron. Failure to do this may cause

the carriage to crash into the chuck.

Apron

Lock

Bolt

-28-

M1109 Combo Lathe/Mill

OPERATIONS

Your lathe is capable of cutting inch and metric threads.

To setup for threading, do these steps:

1. DISCONNECT THE LATHE/MILL FROM POWER!

2. Refer to the Change Gear Chart on Page 29 or the

chart on the inside of the change gear door to deter-

mine the needed combination of gears and which

spindle location to install each gear on.

See Figure 42 for examples of how gear combina-

tions can achieve your needed threading rate. For

example: The chart shows that 24 TPI is needed.

Note: All change gears are stamped with the number

of teeth they have.

3. Loosen the lash adjuster (Figure 39) and swing the

assembly out of the way.

4. Remove the required E-clips, lubricate, and swap out

the appropriate change gears.

5. Move the lash adjuster so the gear backlash is at

0.003" to 0.008", and tighten the lock nut.

6. Use the leadscrew lever to select leadscrew direction

(Figure 43).

7. Setup the cutting tool, compound rest, and cross

slide to cut your threads; and loosen the apron lock

(Figure 41).

• If cutting inch threads, refer to the Thread Dial

Table in Figure 44 to use the thread dial.

• If cutting metric threads, do not use the thread

dial. Instead, you must leave the half nut engaged

until the threading operation is totally complete.

8. Loosen the apron lock bolt and use the feed lever

(Figure 41).

9. While threading, keep your hand on the half-nut

lever, ready to disengage the apron to avoid any

potential for an apron/chuck crash.

Threading Setup

Figure 43. Threading controls.

Figure 42. Using the change gear chart.

Thread Dial

Leadscrew Lever

Figure 44. Thread dial table.

1-6

1 or 2

1-6

1-6 1-6

1-6

THREAD DIAL TABLE

LEAD SCREW PITCH 5 T.P.I.

12.5

11.5

T.P.I. DIAL T.P.I. DIAL

Longitudinal

Feed

Cross

Feed

Inch

Threading

-29-

M1109 Combo Lathe/Mill

OPERATIONS

Change Gear Chart

-30-

M1109 Combo Lathe/Mill

OPERATIONS

To remove a tool from the spindle, do these steps:

1. DISCONNECT THE LATHE/MILL FROM POWER!

2. Return the headstock to the highest position and

loosen the drawbar.

3. Put on leather gloves and support the chuck or collet

and unthread the drawbar approximately four turns.

DO NOT completely unscrew the drawbar prior to

striking the drawbar or the initial threads of the

drawbar and tool will be crushed.

4. Lightly strike the drawbar with a dead blow hammer

or a piece of wood to release the arbor from the

spindle.

5. Prepair to catch the arbor, and unscrew the drawbar

until the arbor drops into your hand.

Removing Tools

To install a tool in the spindle, do these steps:

1. DISCONNECT THE LATHE/MILL FROM POWER!

2. Carefully clean the surface of the arbor and spindle

taper. Ensure that they are free of debris and burrs.

3. Insert the arbor into the spindle, and rotate the

arbor so the slot in the arbor lines up with the pin

inside of the spindle.

4. Press the arbor up firmly to seat it with the spindle.

5. Finger tighten the drawbar into place (Figure 45),

then use a 12mm wrench to tighten the drawbar

(Figure 46).

Note: Overtightening the drawbar makes removal

difficult and stretches the threads of the arbor and

the drawbar.

6. Clear away all items from the cutting tool before

turning the mill ON.

Installing Tools

Figure 45. Aligning drawbar with chuck

arbor.

MILLING OPERATIONS

Figure 46. The drawbar.

Drawbar

-31-

M1109 Combo Lathe/Mill

OPERATIONS

Figure 48. Headstock handle.

The quill feed is controlled by the handle on the right

of the headstock, and a lock bolt on the left side of the

headstock (Figure 49).

To use the quill, do these steps:

1. Unlock the quill feed lock bolt to release the quill.

2. For drilling, pull the handle toward you and the quill

will feed down toward the workpiece.

Note: The quill feed handle is spring loaded so that

it will automatically return to its upmost vertical

position. DO NOT let go of the handle at the end of

an operation to prevent damage to the quill.

3. For milling, hold the quill at a particular depth and

tighten the quill lock bolt.

Figure 49. Quill lock.

Quill Travel

The mill headstock head can be raised and lowered verti-

cally, or rotated left or right up to 90º degrees to position

the cutting tool next to the workpiece.

To position the spindle head vertically, do these steps:

1. Make sure the spindle is stopped and the work area

is free from obstructions before proceeding.

2. Loosen both column lock levers so that the head-

stock can freely slide on the column (Figure 47).

3. Rotate the mill height handwheel (Figure 47) to

raise or lower the headstock to the desired position

then lock the levers.

4. While supporting the headstock, use a 17mm wrench

and loosen both left and right headstock tilt lock

nuts (Figure 47), then tilt the headstock to your

desired angle. Retighten the lock nuts.

Headstock Positioning

Figure 47. Headstock lock levers.

Headstock

Tilt Lock Nut

Lock

Levers

Tilt

Scale

The headstock is heavy. Make sure that you sup-

port the headstock before you loosen the lock nuts.

Ignoring this warning may allow the headstock to

uncontrollably swing over to the right or left causing

injury or severe lathe/mill damage.

Quill

Lock Bolt

-32-

M1109 Combo Lathe/Mill

OPERATIONS

Figure 50. Headstock and apron controls.

Figure 51. Start switch location.

Table Travel

The mill table of the Model M1109 can be moved in two

axes—cross feed and longitudinal feed. Each of these axes

are controlled by graduated handwheels to accurately

position the workpiece in relation to the tool. To set the

power feed for milling, refer to Setting Power Feed Rate

on Page 27.

Cross Feed

The cross feed is controlled by the cross feed handwheel

of the lathe shown in Figure 50.

Longitudinal Feed Control

The longitudinal feed is controlled by the longitudinal

handwheel of the lathe, and the lock at the back of the

saddle (see Figure 50).

Start Up and Spindle

Break-in Procedures

Figure 52. Gearbox and controls.

Mill Spindle

ON/OFF Switch

NOTICE

Failure to follow start up and spindle break-in pro-

cedures will cause rapid deterioration of spindle and

other related parts, and never shift gears while lathe

or mill is running.

It is essential to closely follow the proper break-in pro-

cedures to ensure trouble free performance. Complete

this process once you have familiarized yourself with all

instructions in this manual.

To begin the start up procedure, do these steps:

1. Make sure the mill has been properly lubricated.

2. Make sure there are no obstructions around or

underneath the spindle.

3. Set the spindle speed to 240 RPM.

4. Turn the mill ON (Figure 51).

5. Turn the spindle ON and run it a minimum of 10

minutes. Repeat this step on the other three RPM

ranges.

Feed

Lever

Leadscrew Lever

Milling Speed

Levers

-33-

M1109 Combo Lathe/Mill

OPERATIONS

Setting RPM

When using the milling machine, determine the RPM

needed to cut your workpiece, and adjust the gear

change levers to achieve the closest RPM.

NOTICE

Never shift gears while lathe or mill is running; other-

wise, the gear teeth will be chipped or broken.

To determine and set the mill to the needed RPM, do

these steps:

1. Select the cutting speed required for the material of

your workpiece using the table in Figure 37.

2. Measure the diameter of your cutting tool in inches.

3. Use the following formula to determine the needed

RPM for your operation:

(Cutting Speed x 4) / Tool Diameter = RPM

Note: You will only be able to get an approximate

RPM value with the variable speed knob.

4. Move the mill gearbox levers to the nearest milling

speed RPM.

Cutting Speeds for High Speed Steel (HSS)

cutting tools:

Workpiece Material Cutting Speed (sfm)

Aluminum & alloys 300

Brass & Bronze 150

Copper 100

Cast Iron, soft 80

Cast Iron, hard 50

Mild Steel 90

Cast Steel 80

Alloy Steel, hard 40

Tool Steel 50

Stainless Steel 60

Titanium 50

Plastics 300-800

Wood 300-500

Figure 37. High speed steel cutting chart.

Note: Double the cutting speed for carbide

cutting tools. These values are a guideline

only. Refer to the MACHINERY'S HANDBOOK

for more detailed information.

NOTICE

Failure to follow RPM and Feed Rate

Guidelines will put undue strain on

moving parts, shorten tool life, poor

workpiece results and may threaten

operator safety from ejected parts or

broken tools.

-34-

M1109 Combo Lathe/Mill

MAINTENANCE

Regular periodic maintenance of your lathe/mill will

ensure optimum performance. Make a habit of inspecting

your machine each time you use it.

Check for the following conditions and repair or

replace when necessary:

• Loose mounting bolts and chuck.

• Worn switch or safety features.

• Worn or damaged cords and plugs.

• Any other condition that could hamper the safe

operation of this machine.

Clean your machine every day or more often as needed.

Make sure to unplug the lathe/mill before cleaning it.

Never blow the lathe/mill off with compressed air, oth-

erwise you will force metal shavings deep into mecha-

nisms. Remove chips as they accumulate with rags,

brushes, and a shop vacuum. Chips left on the machine

soaked with water-based coolant will eventually invite

oxidation and a gummy residue build up around moving

parts. Cleaning will help keep your lathe/mill running

smoothly. Always be safe and responsible with the use

and disposal of cleaning products.

Never use acetone, gasoline, or lacquer thinner to

remove stains or oil from painted surfaces. These chemi-

cals will melt the paint. Use mineral spirits or mild

household degreasers.

General Cleaning

General Maintenance

General Lubrication

Keep the headstock oil level at 3⁄4 full (Figure 54). After

break-in, change the oil in the headstock with Mobil® DTE®

Heavy-Medium or an equilivant grade of oil immediately

and then again after three months. After that, change the

oil at the same time on an annual basis or more frequent-

ly if extreme machine use requires it.

To control surface rust on machined surfaces, wipe the

unprotected metal as required with a rust inhibiting oil.

Paint all gears in Figure 55 with a good quality automo-

tive wheel bearing grease as required to keep lubricated.

Figure 55. Headstock and gear box drain

locations.

Figure 54. Headstock oil level sight glass.

Figure 53. Headstock fill plug.

Headstock

Oil Level

Sight Glass

Gear Spindle Ball Oiler

Headstock Oil Drain

Headstock Oil Fill

-35-

M1109 Combo Lathe/Mill

MAINTENANCE

For daily lubrication, use a manual oil gun with a general

10W machine oil to lubricate the following 15 ball oiler fit-

tings. See Figure 56 for some typical locations. Wipe off

all oil ball fittings with a rag, and then oil the following

locations:

• Cross Feed Table (1 ball oiler on top)

• Cross Feed Handwheel (1 ball oiler on top)

• Saddle Ways (2 ball oilers on top)

• Apron Handwheel Gear Axle (1 ball oiler on apron face)

• Compound Rest (1 ball oiler on top)

• Tailstock Barrel (1 ball oiler on top)

• Tailstock Handwheel (1 ball oiler on right side)

• Lead Screw Endcap Bushing (1 ball oiler, see Figure 57)

• Change Gear Spindle (1 ball oiler on end of shaft)

• Gear Spindle Ball Oiler (1 ball oiler, see Figure 55)

• Gearbox (4 ball oilers on top)

Figure 56. Typical ball fitting locations.

Failure to follow lubrication guidelines will lead

to rapid deterioration of lathe/mill components.

NOTICE

Figure 57. Lead screw end cap bushing.

Figure 58. Motor mount bolts.

Adjusting/Replacing

the V-Belt

To replace or adjust the V-belts, do these steps:

1. DISCONNECT POWER TO THE LATHE/MILL!

2. Open the change gear access door (Figure 58).

3. Loosen the four motor access cover screws, and lift

the cover off (Figure 58).

4. Using a 17mm wrench, loosen the two motor mount

bolts shown in Figure 58.

5. Grasp the motor and lift upward to de-tension the

belt and remove the belt.

6. Use solvent to clean the pulleys of oil and install the

new belt.

7. Let the motor hang to tension the belt, and tighten

the two motor mount bolts.

8. Close the access door and latch it shut.

Motor

Mount

Bolts

-36-

M1109 Combo Lathe/Mill

SERVICE

Figure 59. Cross slide backlash

adjustment cap screw.

Figure 60. Gib adjustment points.

Cross Feed

Backlash

Adjustment

Cap Screw

Saddle Gib Adjustment Points

Cross Slide Gib Adjustment Point

Figure 61. Half-nut gib adjustment

location (thread dial is swung out of the

way for gib adjustment).

Cross Slide Backlash

Backlash is the amount of play found in a lead screw.

It can be found by turning the cross slide handwheel in

one direction, and then turning the handwheel the other

direction. When the cross slide begins to move, the back-

lash has been taken up.

Note: Avoid the temptation to overtighten the cross slide

backlash screw. Overtightening will cause excessive wear

to the sliding block and lead screw.

Backlash is adjusted by tightening or loosening the screw

shown in Figure 59. This screw draws a wedge-type nut

against the lead screw and main nut. If you get it too

tight, loosen the screw a few turns and tap the cross feed

a few times with a rubber or wooden mallet. Then turn

the handle slowly back and fourth until the handle turns

freely. To readjust the backlash, rock the handle back and

fourth and tighten the screw slowly until the backlash

is at approximately 0.001" to 0.002" as indicated on the

handwheel dial.

Note: Reducing backlash to less than 0.001" is impractical

and reduces the life of the cross slide.

Cross Slide, Half-Nut,

and Compound Slide Gib

Adjustments

When adjusting these gibs (Figures 60 and 61), keep in

mind that the goal is to remove sloppiness in the ways

without causing the slides or half nut to bind. Loose gibs

will cause a poor finish on the workpiece and may cause

undue wear on the slide. Over-tightening may cause pre-

mature wear on the slide, lead screw, and half-nut. The

cross slide gib is a tapered piece of iron. When the oppos-

ing front and rear gib adjustment screws are turned in

opposing directions, the screws force the tapered gibs to

fill the loose void in the way, thus tightening the play in

the cross slide. If more play is needed turn the screws the

other direction.

For the four saddle gibs, (Figure 60) loosen the jam nuts

and turn the three set screws until there is slight tension

felt and the gib plates are slightly preloaded against the

underside of the flat-way. Tighten the jam nuts when fin-

ished.

-37-

M1109 Combo Lathe/Mill

SERVICE

Electrical Component and Connection Index

Figure 62. M1109 Electrical panel.

(TC)

Transformer

Figure 72

Figure 66

Figure 73

(KM1)

Main System Contactor

See Figure 63

(KM2, KM3)

Spindle Motor

Direction

Contactors

Spindle Motor Figure 69

Figure 64

Figure 68

Figure 65

(This page is available online in color at: www.shopfoxtools.com)

Figure 67

-38-

M1109 Combo Lathe/Mill

SERVICE

Figure 67. Junction block wiring.

Electrical Connections

Figure 66. Junction block wiring.

Figure 64. Junction block wiring.

Figure 65. Contactor

wiring (KM2 and KM3).

Figure 68. Contactor

wiring (KM2 and KM3).

Figure 63. Contactor wiring (KM1).

(This page is available online in color at: www.shopfoxtools.com)

-39-

M1109 Combo Lathe/Mill

SERVICE

Electrical Connections

Figure 71. Mill power switch.

Figure 70. Start capacitor.

Figure 69. Motor connection.

Figure 73. Transformer connection.

Figure 72. Transformer connection.

(This page is available online in color at: www.shopfoxtools.com)

Figure 74. Lathe motor direction limit

switches.

-40-

M1109 Combo Lathe/Mill

SERVICE

Wiring Diagram

Figure 76. Lathe control panel wiring.

Figure 75. Lathe controls.

Emergency Stop Switch

Power Lamp

Jog Button

Electrical Connections

-41-

M1109 Combo Lathe/Mill

SERVICE

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Motor will not

start.

1. Incorrect lathe operation.

2. Main power switch is OFF.

3. Emergency switch is pushed in.

4. Circuit breaker or fuse is at fault.

5. No voltage or open connection.

6. Motor is at fault.

1. Use the spindle direction ON/OFF lever.

2. Turn the main power switch ON at the back of the

lathe.

3. Rotate emergency switch so it pops out.

4. Seek an electrician to troubleshoot and repair the

shop power supply.

5. Test circuit, replace wires and connections as

required.

6. Replace motor.

Fuses or circuit

breakers trip

open.

1. Short circuit in line cord or plug.

2. Short circuit in motor or loose connections.

3. Incorrect fuses or circuit breakers in power

supply.

1. Inspect cord or plug for damaged insulation and

shorted wires.

2. Inspect all connections on motor for loose or

shorted terminals or worn insulation.

3. Install correct fuses or circuit breakers.

Carriage hard to

move.

1. Chips have loaded up on bedways.

2. Bedways are dry and in need of lubrication.

3. Longitudinal stops are interfering.

4. Gibs are too tight.

1. Frequently clean away chips that load up during

turning operations.

2. Lubricate bedways and handles.

3. Check to make sure that stops are floating and not

hitting the center stop.

4. Loosen gib screw(s) slightly.

Machine is loud

when cutting.

Overheats or

bogs down in the

cut.

1. Excessive depth of cut.

2. RPM or Feed Rate wrong for operation.

3. Dull cutters.

1. Decrease depth of cut.

2. Refer to RPM Feed rate chart for appropriate rates.

3. Sharpen or replace cutters.

Bad surface fin-

ish.

1. Wrong RPM or feed rate.

2. Dull tooling or tool not centered correctly.

3. Too much play in gibs.

1. Adjust for appropriate RPM and feed rate.

2. Sharpen tooling and/or center tool correctly.

3. Tighten gibs.

Gear change

levers will not

shift into posi-

tion.

1. Gears not aligned in headstock. 1. Rotate spindle by hand until gear falls into place.

Can't remove

tapered tool

from quill.

1. Quill had not retracted all the way back into

the tailstock.

1. Turn the quill handwheel until it forces taper out

of quill.

Troubleshooting

This section covers the most common lathe problems. DO NOT make any adjustments until the lathe is

disconnected from power and all moving parts have come to a complete stop.

Motor & Electrical

-42-

M1109 Combo Lathe/Mill

SERVICE

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Entire machine

vibrates exces-

sively upon

startup and while

running.

1. Workpiece is unbalanced.

2. Worn or broken gear present.

3. Chuck or faceplate has become unbalanced.

4. Spindle bearings badly worn.

1. Reinstall workpiece so it is as centered with the

spindle bore as possible.

2. Inspect gears and replace if necessary.

3. Rebalance chuck or faceplate; contact a local

machine shop for help.

4. Replace spindle bearings.

Bad surface fin-

ish.

1. Wrong RPM or feed rate.

2. Dull tooling or poor tool selection.

3. Too much play in gibs.

4. Tool too high.

1. Adjust for appropriate RPM and feed rate.

2. Sharpen tooling or select a better tool for the

intended operation.

3. Tighten gibs.

4. Lower the tool position.

Can't remove

tapered tool

from tailstock

quill.

1. Quill had not retracted all the way back into

the tailstock.

2. Debris was not removed from taper before

inserting into quill.

1. Turn the quill handwheel until it forces taper out

of quill.

2. Always make sure that taper surfaces are clean.

Cross slide, com-

pound slide, or

carriage feed has

sloppy operation.

1. Gibs are out of adjustment.

2. Handwheel is loose.

3. Lead screw mechanism worn or out of adjust-

ment.

1. Tighten gib screw(s).

2. Tighten handwheel fasteners.

3. Tighten any loose fasteners on lead screw mecha-

nism.

Cross slide, com-

pound slide, or

carriage feed

handwheel is

hard to move.

1. Gibs are loaded up with shavings, dust, or

grime.

2. Gib screws are too tight.

3. Backlash setting too tight (cross slide only).

4. Bedways are dry.

1. Remove gibs, clean ways/dovetails, lubricate, and

readjust gibs.

2. Loosen gib screw(s) slightly, and lubricate

bedways.

3. Slightly loosen backlash setting by loosening the

locking screw and adjusting the spanner ring at the

end of the handle.

4. Lubricate bedways and handles.

Cutting tool or

machine com-

ponents vibrate

excessively dur-

ing cutting.

1. Tool holder not tight enough.

2. Cutting tool sticks too far out of tool holder;

lack of support.

3. Gibs are out of adjustment.

4. Dull cutting tool.

5. Incorrect spindle speed or feed rate.

1. Check for debris, clean, and retighten.

2. Reinstall cutting tool so no more than 1/3 of the

total length is sticking out of tool holder.

3. Tighten gib screws at affected component.

4. Replace or resharpen cutting tool.

5. Use the recommended spindle speed.

Inaccurate turn-

ing results from

one end of the

workpiece to the

other.

1. Headstock and tailstock are not properly

aligned with each other.

1. Realign the tailstock to the headstock spindle bore

center line.

Chuck jaws won't

move or don't

move easily.

1. Chips lodged in the jaws. 1. Remove jaws, clean and lubricate chuck threads,

and replace jaws.

Carriage won't

feed.

1. Gears are not all engaged.

2. Gears are broken.

3. Loose screw on the feed handle.

1. Adjust gear positions.

2. Replace.

3. Tighten.

Operation and Work Results

-43-

M1109 Combo Lathe/Mill

SERVICE

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Loud, repetitious

noise coming

from machine

at or near the

motor.

1. Pulley setscrews or keys are missing or loose.

2. Motor fan is hitting the cover.

1. Inspect keys and setscrews. Replace or tighten if

necessary.

2. Tighten fan or shim cover, or replace items.

Carriage hard to

move.

1. Carriage lock is tightened down.

2. Chips have loaded up on bedways.

3. Bedways are dry and in need of lubrication.

4. Longitudinal stops are interfering.

5. Gibs are too tight.

1. Check to make sure table locks are fully released.

2. Frequently clean away chips that load up during

turning operations.

3. Lubricate bedways and handles.

4. Check to make sure that stops are floating and not

hitting the center stop.

5. Loosen gib screw(s) slightly.

Gear change

levers will not

shift into posi-

tion.

1. Gears not aligned in headstock. 1. Rotate spindle by hand until gear falls into place.

Motor overheats. 1. Motor overloaded.

2. Air circulation through the motor restricted.

1. Reduce load on motor.

2. Clean out motor to provide normal air circulation.

Loud, repetitious

noise coming

from machine.

1. Gears not aligned in headstock or no back-

lash.

2. Broken gear or bad bearing.

3. Workpiece is hitting stationary object.

1. Adjust gears and establish backlash.

2. Replace broken gear or bearing.

3. Stop lathe immediately and correct interference

problem.

Tailstock quill

will not feed out

of tailstock.

1. Quill lock lever is tightened down. 1. Turn lever counterclockwise.

Motor is loud

when cutting.

Overheats or

bogs down in the

cut.

1. Excessive depth of cut or feed rate.

2. RPM or feed rate wrong for cutting

operation.

3. Cutting tool is dull.

4. Gear setup is too tight, causing them to

bind.

1. Decrease depth of cut or feed rate.

2. Refer to RPM feed rate chart for appropriate rates.

3. Sharpen or replace the cutting tool.

4. Readjust the gear setup with a small amount of

backlash so the gears move freely and smoothly

when the chuck is rotated by hand.

PARTS

-44-

M1109 Combo Lathe/Mill

PARTS

1 2 3 45678 9 0

111 2

131 4

4-11

4-2

4-3

4-4

5-1

Change Gears

55-1 to 55-17

Lathe Change Gear Housing Diagram

(0000 Series Parts)

-45-

M1109 Combo Lathe/Mill

PARTS

0000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

1 XPS38M PHLP�HD�SCR�M4-.7�X�10 35 XM11090035 EXTENDED�SPLINED�WEAR�BUSHING

2 XPLW02M LOCK�WASHER�4MM 36 XM11090036 CHANGE�GEAR�(60-TOOTH)

3 XPN04M HEX�NUT�M4-.7 37 XM11090037 SPACER�SLEEVE

4 XM11090004 HINGE 38 XM11090038 CHANGE�GEAR�(24-TOOTH)

5 XM11090005 DOOR 39 XPW06M FLAT�WASHER�12MM

5-1 XM11090005-1 CHANGE�GEAR�CHART 40 XM11090040 E-CLIP�12MM

6 XPVA71 V-BELT�A-71�4L710 41 XM11090041 BALL�OILER�6MM

7 XM11090007 PULLEY 42 XPW03M FLAT�WASHER�6MM

8 XPSS03M SET�SCREW�M6-1�X�8 43 XPLW03M LOCK�WASHER�6MM

9 XPB07M HEX�BOLT�M8-1.25�X�25 44 XPSB01M CAP�SCREW�M6-1�X�16

10 XPLW04M LOCK�WASHER�8MM 45 XM11090045 SHOULDER�BUSHING

11 XPW01M FLAT�WASHER�8MM 46 XPLW06M LOCK�WASHER�10MM

12 XM11090012 MOTOR�MOUNT�PLATE 47 XPB116M HEX�BOLT�M10-1.5�X�45

13 XM11090013 COMPOUND�BOX 48 XPW04M FLAT�WASHER�10MM

14 XM11090014 MOTOR�3/4HP�220V 49 XM11090049 DOOR�LATCH

14-1 XM11090014-1 RUN�CAPACITOR�20MFD/450VAC 50 XPEC09M E-CLIP�6MM

14-2 XM11090014-2 S.�CAPACITOR�150MFD/250VAC 51 XM11090051 TUMBLER�SHAFT

14-3 XM11090014-3 MOTOR�FAN 52 XM11090052 SHOULDER�SLEEVE

14-4 XM11090014-4 FAN�COVER 53 XM11090053 STAR-GRIP�KNOB�#8-32

15 XM11090015 SLEEVE 54 XM11090054 TAPER�PINS

16 XM11090016 SHAFT 55-1 XM11090055-1 CHANGE�GEAR�(24-TOOTH)

17 XM11090017 LASH�ADJUSTER 55-2 XM11090055-2 CHANGE�GEAR�(25-TOOTH)

18 XPW04M FLAT�WASHER�10MM 55-3 XM11090055-3 CHANGE�GEAR�(27-TOOTH)

19 XPN02M HEX�NUT�M10-1.5 55-4 XM11090055-4 CHANGE�GEAR�(28-TOOTH)

20 XM11090020 ROLL�PIN�3�X�18MM 55-5 XM11090055-5 CHANGE�GEAR�(30-TOOTH)

21 XM11090021 SPLINED�WEAR�BUSHING�55-6 XM11090055-6 CHANGE�GEAR�(32-TOOTH)

(13MM�LONG) 55-7 XM11090055-7 CHANGE�GEAR�(34-TOOTH)

22 XM11090022 CHANGE�GEAR�(48-TOOTH) 55-8 XM11090055-8 CHANGE�GEAR�(35-TOOTH)

23 XPW06M FLAT�WASHER�12MM 55-9 XM11090055-9 CHANGE�GEAR�(36-TOOTH)

24 XPEC12M E-CLIP�12MM 55-10 XM11090055-10 CHANGE�GEAR�(40-TOOTH)

25 XM11090025 T-NUT 55-11 XM11090055-11 CHANGE�GEAR�(42-TOOTH)

26 XM11090026 SPECIAL�SCREW 55-12 XM11090055-12 CHANGE�GEAR�(44-TOOTH)

27 XPW06M FLAT�WASHER�12MM 55-13 XM11090055-13 CHANGE�GEAR�(46-TOOTH)

28 XM11090028 CHANGE�GEAR�(50-TOOTH) 55-14 XM11090055-14 CHANGE�GEAR�(48-TOOTH)

29 XM11090029 CHANGE�GEAR�(25-TOOTH) 55-15 XM11090055-15 CHANGE�GEAR�(50-TOOTH)

30 XM11090030 SPLINED�WEAR��BUSHING�55-16 XM11090055-16 CHANGE�GEAR�(52-TOOTH)

(26MM�LONG) 55-17 XM11090055-17 CHANGE�GEAR�(60-TOOTH)

31 XM11090031 IDLER�SHAFT 56 XM11090056 EMERGENCY�STOP�SWITCH

32 XPW06M FLAT�WASHER�12MM 57 XM11090057 GREEN�POWER�LAMP

33 XM11090033 E-CLIP�12MM 58 XM11090058 JOG�BUTTON

34 XM11090034 IDLER�SHAFT

-46-

M1109 Combo Lathe/Mill

PARTS

Thread Dial Diagram

(1000 Series Parts)

1001

1002

1003

1004

1005

1006

1007

1008

1009

101

1011014

101

1018

1019 1020

1021

1022

1023

1024

1025

1026

1027

1028

1007

1030

1031

10321033

1034

1035

1036

1037

1038

1039

1040

1041

1042

1043

1044 1045

1046

1047

1048 1049

1007

1051

1052

1053

1054

1055

1056

1057

1058 1059

1060

1062

1007

1064

1065

1066

1067

1068

1069

1070

1071

1072

10731074

10751007

10771078

1079

1080

1081

108

1007

108

109

1007

109

1007

1110

1111

1100

1101

1102

109

6-1

109

101

1015

109

1007

-47-

M1109 Combo Lathe/Mill

PARTS

1000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

1001 XM11091001 SPANNER�NUT�M16-1.5 1056 XM11091056 KEY�5�X�5�X�60

1002 XM11091002 TANG�WASHER 1057 XM11091057 SPACER�SLEEVE�

1003 XPW08M FLAT�WASHER�16MM 1058 XM11091011 BALL�BEARING�203

1004 XPK08M KEY�5�X�5�X�16 1059 XM11091059 SLEEVE

1005 XM11091005 SPINDLE�PULLEY 1060 XM11091060 END�CAP

1006 XM11091006 TAPER�ROLLER�BEARING�60206 1062 XPSS03M SET�SCREW�M6-1�X�8

1007 XPSB33M CAP�SCREW�M5-.8�X�12 1064 XM11091064 FIXED�FLANGE

1008 XM11091008 HUB 1065 XM11091065 SPANNER�WASHER�45MM

1009 XM11091009 FELT�SEAL 1066 XM11091066 SHIFT�FORK�SHAFT

1010 XPR06M EXT�RETAINING�RING�16MM 1067 XPR03M EXT�RETAINING�RING�12MM

1011 XM11091011 BALL�BEARING�203 1068 XM11091068 FEMALE�KNOB�M8-1.25�X�40

1012 XM11091012 HEADSTOCK�CASTING 1069 XM11091069 LEVER

1013 XM11091013 GASKET 1070 XM11091070 LEVER�HUB

1014 XM11091014 HEADSTOCK�COVER 1071 XM11091071 OIL�DRAIN

1015 XPSB13M CAP�SCREW�M8-1.25�X�30 1072 XM11091072 RIGHT�SHIFTING�FORK

1016 XM11091016 O-RING�30�X�20�X�2MM 1073 XM11091073 RIGHT�SHIFTING�FORK�SHAFT

1017 XM11091017 FILL�PLUG 1074 XM11091074 O-RING

1018 XM11091018 SIGHT�GLASS 1075 XM11091075 FIXED�FLANGE

1019 XM11091019 SPINDLE�SHAFT 1077 XM11091077 STEEL�BALL�6.5MM

1020 XM11091020 GEAR�(42-TOOTH) 1078 XM11091078 COMPRESSION�SPRING

1021 XM11091021 GEAR�(20-TOOTH) 1079 XM11091079 TAPER�PIN

1022 XM11091022 SLEEVE�SPACER 1080 XM11091080 FEMALE�KNOB�M8-1.25�X�40

1023 XM11091023 GEAR�(30-TOOTH) 1081 XM11091081 LEVER

1024 XPK13M KEY�5�X�5�X�70 1082 XM11091082 LEVER�HUB

1025 XPR07M EXT�RETAINING�RING�18MM 1083 XM11091083 TAPER�PIN

1026 XM11091011 BALL�BEARING�203 1084 XM11091084 COMPRESSION�SPRING

1027 XM11091027 BEARING�SLEEVE 1085 XM11091077 STEEL�BALL�6.5MM

1028 XM11091028 END�CAP 1087 XM11091087 FLANGE

1030 XPSS03M SET�SCREW�M6-1�X�8 1088 XM11091088 OIL�SEAL�16�X�2.4MM

1031 XPR78M EXT�RETAINING�RING�55MM 1089 XM11091089 LEFT�SHIFTING�FORK�SHAFT

1032 XM11091032 THIN�FLAT�KEY 1090 XM11091090 LEFT�SHIFTING�FORK�

1033 XM11091033 GEAR�(56-TOOTH) 1091 XM11091011 BALL�BEARING�203

1034 XM11091034 TAPER�ROLLER�BEARING�D2007112 1092 XM11091092 SPANNER�WASHER

1035 XM11091035 SPANNER�WASHER�120MM 1093 XM11091093 FELT�RING

1036 XM11091036 FELT�RING 1094 XM11091094 FLANGE

1037 XM11091037 MAINSHAFT�OIL�SEAL 1096 XM11091096 KEYED�DRIVE�GEAR�

1038 XPB42M HEX�BOLT�M5-.8�X�20 (24-FINE�TOOTH)

1039 XM11091039 LATHE�SPINDLE 1096-1 XM11091096-1 KEYED�DRIVE�GEAR�SET�

1040 XPR09M EXT�RETAINING�RING�20MM (28�&�35-CORSE�TOOTH)

1041 XM11091041 CLUSTER�GEAR 1097 XPK05M KEY�4�X�4�X�10

1042 XM11091042 KEY�5�X�5�X�60 1098 XPLW06M LOCK�WASHER�10MM

1043 XPR09M EXT�RETAINING�RING�20MM 1099 XPN02M HEX�NUT�M10-1.5

1044 XM11091044 COMBO�GEAR�(22/57-TOOTH) 1100 XM11091011 BALL�BEARING�203

1045 XPK02M KEY�5�X�5�X�40 1101 XM11091101 SPANNER�WASHER�60MM

1046 XM11091046 INTERMEDIATE�SHAFT 1102 XM11091102 END�CAP

1047 XM11091011 BALL�BEARING�203 1104 XM11091104 TAPER�ROLLER�BEARING�2007110

1048 XM11091048 SLEEVE 1105 XM11091105 SPECIAL�WASHER

1049 XM11091049 END�CAP 1106 XM11091106 SPANNER�WASHER�105MM

1051 XPSS03M SET�SCREW�M6-1�X�8 1107 XM11091107 FELT�RING

1052 XM11091052 OUTPUT�SHAFT 1108 XM11091108 END�CAP

1053 XM11091053 HUGE�GEAR�(68-TOOTH) 1109 XM11091109 CAP�SCREW

1054 XM11091054 GEAR�(33-TOOTH) 1110 XM11091110 TANG�WASHER

1055 XM11091055 GEAR�(56-TOOTH) 1111 XM11091111 SPANNER�NUT

-48-

M1109 Combo Lathe/Mill

PARTS

2001

2002

2003 2004

2005

2006 2007 2008 2009 2010

2014

2015

2016

2017

2018

2019

2011

2012

2013

2023

2027

2021

2022

2024

2025

2026

2028

2029

2030

2031

2032

2033

2034

2035

2036

2037

2038

2039

2040

2041

2042

2048 2047 2046 2045 2044 2043

2049

2050

2051

2020

Leadscrew Gearbox Diagram

(2000 Series Parts)

-49-

M1109 Combo Lathe/Mill

PARTS

2000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

2001 XM11092001 COVER�PLATE 2027 XPSB24M CAP�SCREW�M5-.8�X�16

2002 XPS05M PHLP�HD�SCR�M5-.8�X�8 2028 XP8102 BEARING�8102

2003 XM11092003 BALL�OILER�8MM 2029 XM11092029 SPANNER�NUT

2004 XM11092004 SPECIAL�SET�SCREW�M5-.8�X�6 2030 XM11092030 FLANGE�HUB

2005 XM11092005 SHAFT 2031 XM11092031 FEMALE�KNOB�M8-1.25�X�40MM

2006 XPK08M KEY�5�X�5�X�16 2032 XM11092032 LEVER

2007 XM11092007 GEAR�(20-TOOTH) 2033 XM11092033 LEVER�HUB

2008 XM11092008 SPACER 2034 XM11092034 TAPER�PIN

2009 XM11092009 SLEEVE 2035 XM11092035 SHIFTING�YOKE

2010 XM11092010 PLUG 2036 XM11092036 SHIFTING�FORK

2011 XM11092011 SHAFT�2037 XM11092037 LOCATING�PLATE

2012 XPK127M KEY�5�X�5�X�8 2038 XPFH07M FLAT�HD�SCR�M5-.8�X�10

2013 XM11092013 GEAR�(20-TOOTH) 2039 XM11091077 STEEL�BALL�6.5MM

2014 XM11092014 SPACER 2040 XM11092040 COMPRESSION�SPRING

2015 XM11092015 GEAR�(20-TOOTH) 2041 XPS12M PHLP�HD�SCR�M3-.5�X�6

2016 XM11092016 SPACER 2042 XM11092042 FRONT�PANEL

2017 XM11092017 SLEEVE 2043 XM11092043 CAP�SCREW�M8-1.25�X�100

2018 XM11092018 PLUG 2044 XM11092044 HOUSING

2019 XM11092019 COVER�PLATE 2045 XM11092045 BUSHING

2020 XPS07M PHLP�HD�SCR�M4-.7�X�8 2046 XM11092046 PLUG

2021 XPR06M EXT�RETAINING�RING�16MM 2047 XM11092047 FLANGE�HUB

2022 XM11092022 GEAR�(20-TOOTH) 2048 XPSB33M CAP�SCREW�M5-.8�X�12

2023 XPK126M KEY�5�X�5�X�32 2049 XM11092049 BUSHING

2024 XM11092024 SHAFT 2050 XM11092050 PLUG

2025 XP51102 BEARING��8102 2051 XM11092051 BUSHING

2026 XM11092026 FLANGE�HUB

-50-

M1109 Combo Lathe/Mill

PARTS

































 



 



 































Compound Rest and Tool Post Diagram

(2500 Series Parts)

-51-

M1109 Combo Lathe/Mill

PARTS

2500 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

2501 XM11092501 FEMALE�KNOB�5/16-18 2521 XM11092521 SPANNER�NUT

2502 XM11092502 LEVER�5/16-20 2522 XM11092522 TAPERED�PIN

2503 XM11092503 TOOL�POST�BOLT�M10-1.5�X�20 2523 XM11092523 HANDLE�ASSY

2504 XM11092504 LEVER�HUB 2524 XM11092524 LEAD�SCREW

2505 XM11092505 SPACER 2525 XM11092525 LEAD�SCREW�NUT

2506 XM11092506 FOUR-WAY�TOOL�POST 2526 XM11092526 SPECIAL�KEY

2507 XM11092507 SLIDE 2527 XM11092527 WAY�BASE

2508 XM11092508 DETENT�PIN 2528 XM11092528 GIB

2509 XM11092509 COMPRESSION�SPRING 2529 XM11092529 SCALE�PLATE

2510 XPSS64M SET�SCREW�M6-1�X�15 2530 XM11092530 RIVET

2511 XPN01M HEX�NUT�M6-1 2531 XPN18M ACORN�NUT�M8-1.25

2512 XPSS01M SET�SCREW�M6-1�X�10 2532 XPN03M HEX�NUT�M8-1.25

2513 XM11092513 T-BOLT 2533 XPW01M FLAT�WASHER�8MM

2514 XM11092514 DOWEL�PIN 2534 XM11092534 BASE

2515 XM11092515 BALL�OILER 2535 XM11092535 T-NUT�M8-1.25�X�25

2516 XPSB01M CAP�SCREW�M6-1�X�16 2536 XM11092536 T-NUT�M10-1.5�X�32

2517 XM11092517 END�BLOCK 2537 XPW04M FLAT�WASHER�10MM

2518 XM11092518 SCALE�HUB 2538 XPN02M HEX�NUT�M10-1.5

2519 XM11092519 FLAT�SPRING 2539 XM11092539 COMPLETE�COMPOUND�REST

2520 XM11092520 HUB

-52-

M1109 Combo Lathe/Mill

PARTS

Bed Diagram

(3000 Series Parts)

3079

3078

3075

3076

3077

3073 3072

3071

3070

3064

3074

3063

3061

3084

3085

3083

3082

3081

3080

3069

3068

3067

3046 3047 3049

30503051

3052

3053

3054

3055

3056

3057

3058

3059

3060

3036

3028 3030

3032

3033 3034

3035

3038

0373

3023

3024

3025

3026

3041

3040

3039

3022

3021

3044

3045

3042

3043

3019

3020

3001 3005 3006

3007

3008

3009

3013

3014

3015

3016

3017

3018

3072-1

3002

3003

3004

3012

3011

3010

3048

3062

3065

3066

3027

3031

3029

-53-

M1109 Combo Lathe/Mill

PARTS

3000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

3001 XM11093001 BED 3044 XM11093044 CROSS�NUT

3002 XM11093002 RACK�SET 3045 XM11093045 WORKTABLE

3003 XM11093003 TAPER�PIN 3046 XM11093046 LONGITUDINAL�FEED�SCREW

3004 XPSB11M CAP�SCREW�M8-1.25�X�16 3047 XM11093047 LEADSCREW�ENDCAP

3005 XM11093005 CHOCK 3048 XM11093028 BALL�OILER�6MM

3006 XM11093006 SPECIAL�FLAT�WASHER 3049 XPSB14M CAP�SCREW�M8-1.25�X�20

3007 XPS08M PHLP�HD�SCR�M5-.8�X�12 3050 XM11093050 SLEEVE

3008 XPSS12M SET�SCREW�SCR�M6-1�X�25 3051 XM11093051 PLUG

3009 XPN01M HEX�NUT�M6-1 3052 XM11093052 PLUG

3010 XPSB48M CAP�SCREW�M6-1�X�35 3053 XM11093053 BUSHING

3011 XM11093011 BALL�OILER�8MM 3054 XM11093054 TAPER�PIN

3012 XM11093012 TAPER�PIN 3055 XPSB35M CAP�SCREW�M8-1.25�X�60

3013 XPSB07M CAP�SCREW�M6-1�X�30 3056 XM11093056 SPECIAL�SET�SCREW�M5-.8�X�10

3014 XPSB30M CAP�SCREW�M6-1�X�45 3057 XPRP91M ROLL�PIN�5�X�35

3015 XPB47M HEX�BOLT�M6-1�X�40 3058 XM11093058 LOCKING�HANDLE�SEAT

3016 XM11093016 WIPER 3059 XM11093059 LEVER

3017 XPFH07M FLAT�HD�SCR�M5-.8�X�10 3060 XM11093060 FEMALE�KNOB�M10-1.5�X�32

3018 XM11093018 CHOCK 3061 XPSB26M CAP�SCREW�M6-1�X�12

3019 XPSS09M SET�SCREW�M8-1.25�X�20 3062 XM11093062 PEDESTAL

3020 XPN03M HEX�NUT�M8-1.25 3063 XM11093063 SLEEVE

3021 XM11093021 WIPER 3064 XM11093064 CONTROL�ROD

3022 XM11093022 BLOCK 3065 XM11093065 SPECIAL�SET�SCREW�M8-1.25�X�8

3023 XM11093023 GEAR�(20-TOOTH) 3066 XM11093066 COMPRESSION�SPRING�

3024 XM11093024 CROSS�FEED�LEAD�SCREW 3067 XM11093028 STEEL�BALL�6MM

3025 XPK08M KEY�5�X�5�X�16 3068 XM11093068 SPECIAL�SET�SCREW�M8-1.25�X�15

3026 XPK29M KEY�4�X�4�X�8 3069 XM11093069 COMPRESSION�SPRING�

3027 XP8201 BALL�BEARING�8201 3070 XM11093070 TAPER�PIN

3028 XM11093028 STEEL�BALL�6MM 3071 XM11093071 COUPLING�SLEEVE

3029 XPB83M HEX�BOLT�M6-1�X�16 3072 XM11093072 CAM�LOBE

3030 XM11093030 TAPER�PIN�5�X�20MM 3072-1 XM11093072-1 LIMIT�SWITCH

3031 XM11093031 DIAL 3073 XM11093073 SPECIAL�SET�SCREW�M4-.7�X�6

3032 XM11093032 FLAT�SPRING 3074 XM11093074 RACK�SET

3033 XM11093033 DIAL�SLEEVE 3075 XPW04M FLAT�WASHER�10MM

3034 XM11093034 CRANK�HANDLE 3076 XPSB47M CAP�SCREW�M10-1.5�X�40

3035 XPN41M ACORN�NUT�M10-1.5 3077 XPSB84M CAP�SCREW�M10-1.5�X�35

3036 XM11093036 LEAD�SCREW�NUT�HOUSING 3078 XM11093078 SHIELD

3037 XPSB12M CAP�SCREW�M8-1.25�X�40 3079 XPSB50M CAP�SCREW�M5-.8�X�10

3038 XM11093038 L-BLOCK�LONG 3080 XM11093080 TAPER�PIN

3039 XM11093039 L-BLOCK�SMALL 3081 XM11093081 WORM�WHEEL

3040 XM11093040 CARRIAGE�3082 XPSB29M CAP�SCREW�M6-1�X�40

3041 XM11093041 WIPER 3083 XM11093083 THREAD�INDICATOR

3042 XM11093042 WIPER 3084 XM11093084 THREAD�DIAL�HOUSING

3043 XM11093028 BALL�OILER�6MM 3085 XPN01M HEX�NUT�M6-1

-54-

M1109 Combo Lathe/Mill

PARTS





















 











































Steady Rest and Follow Rest Diagram

(3500 Series Parts)

-55-

M1109 Combo Lathe/Mill

PARTS

3500 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

3501 XM11093501 PINNED�KNOB 3514 XM11093514 SPECIAL�EYE�BOLT

3502 XM11093502 ADJUSTMENT�STUD 3515 XPW04M FLAT�WASHER�10MM

3503 XM11093503 TAPERED�PIN 3516 XPN02M HEX�NUT�M10-1.5

3504 XM11093504 BRASS-TIPPED�FINGER 3517 XM11093517 CHOCK

3505 XM11093505 SPECIAL�SET�SCREW�M6-1 3518 XPB120M HEX�BOLT�M10-1.5�X�65

3506 XPN01M HEX�NUT�M6-1 3519 XPSB14M CAP�SCREW�M8-1.25�X�20

3507 XM11093507 THUMB�KNOB�M6-1.0�X�20 3520 XPSB31M CAP�SCREW�M8-1.25�X�25

3508 XM11093508 CLEVIS�PIN�8�X�32MM 3521 XM11093521 FOLLOW�REST�CASTING

3509 XM11093509 COTTER�PIN�3�X�25MM 3522 XM11093522 COMPLETE�FOLLOW�REST

3510 XM11093510 STEADY�REST�HEAD 3523 XM11093523 COMPLETE�STEADY�REST

3511 XPW01M FLAT�WASHER�8MM 3524 XPW03M FLAT�WASHER�6MM

3512 XM11093512 STEADY�REST�BASE 3525 XM11093525 CLEVIS�PIN�6�X�32MM

3513 XM11093513 FEMALE�KNOB�M8-1.25

-56-

M1109 Combo Lathe/Mill

PARTS

Apron Diagram

(4000 Series Parts)

4001 4002

4003

4004

4005

4006

4007

4008

4009

4010

4011

4012

4013

4014

4015

4016

4017 4018

4019

4020

4021

4022

4023

40244025

4026

4027

4028

4029

4030

4031

4032

4033

4034

4035

4036

4037

4038

4039

4040

4041

4042

4043

4044

4045

4047

4048

4049

4050

4051

4052

4053

4054

4055

4056

4057

4058

4059

4060

4061

4062

4063

4064

4065

4066

4067

4068

4069

4070

4071

4073

4074

4075

4076

4077

4078

4046

4072

4079

-57-

M1109 Combo Lathe/Mill

PARTS

4000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

4001 XPK81M KEY�6�X�6�X�12 4041 XM11094041 COMPRESSION�SPRING

4002 XM11094002 GEAR�SHAFT 4042 XM11094042 STEEL�BALL�6.5MM

4003 XM11094003 LOCK�COLLAR 4043 XM11094043 SPECIAL�SET�SCREW�M6-1.0�X�8

4004 XM11094004 SET�SCREW�M6-1.0�X�12 4044 XM11094044 COMPRESSION�SPRING

4005 XM11094005 SPECIAL�SET�SCREW�M6-1.0�X�12 4045 XM11094045 STEEL�BALL�5MM

4006 XM11094006 WORM�GEAR 4046 XM11094046 SHIFTING�FORK

4007 XM11094007 GEAR�(40-TOOTH) 4047 XPK02M KEY�5�X�5�X�40

4008 XM11094008 SPECIAL�SET�SCREW�M5-.8�X�8 4048 XM11094048 SHIFTING�FORK�SHAFT

4009 XM11094009 SPACER 4049 XM11094049 SLEEVE

4010 XM11094010 GEAR�(60-TOOTH) 4050 XM11094050 GIB

4011 XPR09M EXT�RETAINING�RING�20MM 4051 XM11094051 HALF�NUT�SET

4012 XM11094012 CLUSTER�GEAR 4052 XM11094052 ALIGNMENT�PINS�6�X�8MM

4013 XM11094013 SHAFT 4053 XPSB06M CAP�SCREW�M6-1�X�25

4014 XM11094014 CASE 4054 XPLW03M LOCK�WASHER�6MM

4015 XM11094015 SPECIAL�SET�SCREW�M5-.8�X�16 4055 XM11094055 SPECIAL�SET�SCREW�M4-.7�X�8

4016 XM11094016 SPECIAL�SET�SCREW�M6-1.0�X�20 4056 XM11094056 SLEEVE

4017 XPSB79M CAP�SCREW�M5-.8�X�35 4057 XM11094057 MIDDLE�GEAR

4018 XM11094018 APRON�END�BLOCK 4058 XM11094058 STUB�HUB

4019 XPR03M EXT�RETAINING�RING�12MM 4059 XM11094059 BEARING�SLEEVE

4020 XPK29M KEY�4�X�4�X�8 4060 XPK125M KEY�4�X�4�X�28

4021 XM11094021 GEAR�(30-TOOTH) 4061 XM11094061 FLAT�SPRING

4022 XM11094022 SPACER 4062 XM11094062 HAND�WHEEL

4023 XM11094023 SHAFT 4063 XPN42M ACORN�NUT�M12�X�1.5

4024 XM11094024 ANGLE�BLOCK 4064 XM11094064 SLEEVE

4025 XM11094025 TAPER�PIN 4065 XM11094065 DIAL

4026 XM11094026 LEVER 4066 XPS02M PHLP�HD�SCR�M4-.7�X�12

4027 XM11094027 FEMALE�KNOB�M8-1.25�X�40MM 4067 XM11094067 FLANGE�SLEEVE

4028 XPSS34M SET�SCREW�M5-.8�X�16 4068 XM11094068 GEAR�SHAFT

4029 XM11094029 SPECIAL�SET�SCREW�M5-.8�X�8 4069 XM11094069 WORM�SHAFT

4030 XM11094030 COVER 4070 XM11094070 SADDLE�KEY�4�X�28

4031 XPS05M PHLP�HD�SCR�M5-.8�X�8 4071 XP8106 THRUST�BEARING�8106

4032 XPN06M HEX�NUT�M5-.8 4072 XPSB24M CAP�SCREW�M5-.8�X�16

4033 XM11094033 SPECIAL�SET�SCREW�M5-.8�X�25 4073 XM11094073 FIXED�FLANGE�HUB

4034 XM11094034 STUB�HUB 4074 XP8106 THRUST�BEARING�8106

4035 XM11094035 TAPER�PIN 4075 XM11094075 TANG�WASHER

4036 XM11094036 FLANGE�HUB 4076 XM11094076 SPANNER�NUT�M30-1.5

4037 XPFH25M FLAT�HD�SCR�M4-.7�X�12 4077 XM11094077 PLATE

4038 XM11094038 FEMALE�KNOB�M8-1.25�X�40MM 4078 XPS05M PHLP�HD�SCR�M5-.8�X�8

4039 XM11094039 LEVER 4079 XM11094079 HOUSING

4040 XM11094040 LEVER�HUB

-58-

M1109 Combo Lathe/Mill

PARTS

Tailstock Diagram

(5000 Series Parts)

5015

5016

5017

5018 5019

5020

5021

5022

5023

5024

5025

5026

5027

5028 5029

5030

5031

5032

5033

5034

5035

5036

5037

5038

5040

5041

5039

5014

5013

5012

5011

5010

5009

5008

5007

5006

5005

5004

5003

5002

5001

-59-

M1109 Combo Lathe/Mill

PARTS

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

5001 XM11095001 SPECIAL�SET�SCREW�M5-.8�X�8 5022 XM11093028 BALL�OILER�6MM

5002 XM11095002 COMPRESSION�SPRING 5023 XPSB33M CAP�SCREW�M5-.8�X�12

5003 XM11095003 BALL�OILER 5024 XM11095024 DIAL

5004 XM11095004 STEEL�BALL�8MM 5025 XM11095025 SLEEVE

5005 XPR03M EXT�RETAINING�RING�12MM 5026 XM11095026 FLAT�SPRING

5006 XM11095006 DOWEL�NUT 5027 XM11095027 HAND�WHEEL

5007 XPSB12M CAP�SCREW�M8-1.25�X�40 5028 XPN41M ACORN�NUT�M10-1.5

5008 XM11095008 SCALE�LABEL 5029 XM11095029 HANDLE

5009 XM11095009 T-KEY 5030 XM11095030 FEMALE�KNOB�M10-1.5�X�32

5010 XM11095010 BARREL 5031 XM11095031 LEVER

5011 XM11095011 COLLAR�SLEEVE 5032 XM11095032 TAPER�PINS

5012 XM11095012 SPECIAL�SET�SCREW�M5-.8�X�10 5033 XM11095033 SHAFT

5013 XM11095013 WEDGE�NUT 5034 XM11095034 SPECIAL�SET�SCREW�M5-.8�X�12

5014 XM11095014 WEDGE�SLEEVE 5035 XM11095035 PULL�SHAFT

5015 XM11095015 FEMALE�KNOB�M8-1.25�X�40MM 5036 XM11095036 BASE

5016 XM11095016 LEVER 5037 XM11095037 CHOCK

5017 XM11095017 LEVER�HUB 5038 XM11095038 SPECIAL�HEX�NUT�M12-1.5

5018 XM11095018 TAILSTOCK�HOUSING 5039 XM11095039 PIN

5019 XM11095019 TAILSTOCK�STEM 5040 XM11095040 SPECIAL�HEX�NUT�M12-1.75

5020 XPK125M KEY�4�X�4�X�28 5041 XPW06M FLAT�WASHER�12MM

5021 XM11095021 FLANGE�HUB

5000 Series Parts List

-60-

M1109 Combo Lathe/Mill

PARTS

Mill Column Diagram

(6000 Series Parts)

6013

6012

6011

6010

6009

6008

6007

6006

6005

6004

6003

6002

6001

6027

6026

6025

6028

6029

6030

6014

6015

6016

6017

6018

6019

6020

6021

6022

6023

6024

-61-

M1109 Combo Lathe/Mill

PARTS

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

6001 XM11096001 PEDESTAL 6016 XP8103 BALL�BEARING�8103

6002 XM11096002 TAPER�PIN 6017 XPK69M KEY�4�X�4�X�12

6003 XPLW05M LOCK�WASHER�12MM 6018 XM11096018 HEADSTOCK�LEAD�SCREW

6004 XPSB92M CAP�SCREW�M12-1.75�X�40 6019 XPR18M EXT�RETAINING�RING�17MM

6005 XPLW05M LOCK�WASHER�12MM 6020 XPSB06M CAP�SCREW�M6-1�X�25

6006 XPSB119M CAP�SCREW�M12-1.75�X�55 6021 XM11096021 LEADSCREW�NUT

6007 XM11096007 COLUMN 6022 XM11096022 COLUMN�BRACKET

6008 XM11096008 COLUMN�FLANGE 6023 XM11096023 T-BOLT

6009 XPSB02M CAP�SCREW�M6-1�X�20 6024 XM11096024 SPECIAL�SHOULDER�SCREW

6010 XP8106 BALL�BEARING�8106 6025 XM11096025 WEDGE�SLEEVE

6011 XM11096011 COLUMN�BRACKET 6026 XM11096026 LOCK�STUD

6012 XM11096012 TANG�WASHER 6027 XM11096027 LEVER�HUB

6013 XM11096013 SPANNER�NUT�M30-1.5 6028 XM11096028 TAPER�PIN

6014 XPN41M ACORN�NUT�M10-1.5 6029 XM11096029 LEVER

6015 XM11096015 HAND�WHEEL 6030 XM11096030 FEMALE�KNOB�M8-1.25�X�40

6000 Series Parts List

-62-

M1109 Combo Lathe/Mill

PARTS

7001

7002

7003

7004

7005

7006

7007

7008

7009

7010

7011

7012

7013

7014

7015

7016

7017

7018

7088

7019

7020

7021

7022

7023

7024

7025

7026

7027

7028

7032

7033

7034

7035 7036

7037

7038

7039

7040

7041

7042

7043

7044

7045

7046

7047

7048

7049

7050

7051

7052

7053

7054

7055

7056

7057

7058

7059

7060

7061

7062

7063

7064

7065

7066

7067

7068

7069

7070

7071

7072

7073

7074

7075

7076

7077

7078

7079

7080

7081

7082

7083

7084

7085

7086

7087

7030

7031

7029

7043-4

7043-5

7043-2

7043-3

7089

7043-1

Headstock Diagram

(7000 Series Parts)

-63-

M1109 Combo Lathe/Mill

PARTS

7000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

7001 XPR12M EXT�RETAINING�RING�35MM 7043-5 XM11097043-5 POWER�SWITCH�BOX

7002 XM11097002 ROLLER�BEARING�207 7044 XPW04M FLAT�WASHER�10MM

7003 XM11097003 SHAFT�SLEEVE 7045 XPN02M HEX�NUT�M10-1.5

7004 XM11097004 CLUSTER�GEAR 7046 XM11097046 SHIFTING�FORK�SHAFT

7005 XM11097005 BALL�BEARING�50207 7047 XM11097047 SMALL�SHIFTING�FORK

7006 XM11097006 BEARING�LOOP 7048 XPSB14M CAP�SCREW�M8-1.25�X�20

7007 XPR12M EXT�RETAINING�RING�35MM 7049 XM11097049 MOTOR�MOUNT�PLATE

7008 XM11097008 DRAW�BAR�7/16-20 7050 XPSB02M CAP�SCREW�M6-1�X�20

7009 XM11097009 SPECIAL�KEY�7051 XM11097051 INPUT�SHAFT

7010 XM11097010 SPECIAL�SET�SCREW�M3-.5�X�8 7052 XPK112M KEY�5�X�5�X�50

7011 XPFH31M FLAT�HD�SCR�M4-.7�X�8 7053 XM11097053 SPECIAL�SCREW

7012 XM11097012 SPANNER�NUT�M30-1.5 7054 XM11097054 BEARING�LOOP

7013 XM11097013 TAPER�ROLLER�BEARING�2007106 7055 XP50207 BALL�BEARING�50207

7014 XM11097014 RACK 7056 XPR18M EXT�RETAINING�RING�17MM

7015 XM11097015 TAPER�ROLLER�BEARING�D2007107 7057 XM11097057 CLUSTER�GEAR

7016 XM11097016 T-KEY 7058 XP60201 BALL�BEARING�60201

7017 XM11097017 SPINDLE�(R8) 7059 XPR03M EXT�RETAINING�RING�12MM

7018 XM11097018 FELT�SEAT 7060 XPR03M EXT�RETAINING�RING�12MM

7019 XM11097019 SPECIAL�SET�SCREW�M4-.7�X�12 7061 XM11097061 BEARING�LOOP

7020 XM11097020 BEARING�CAP 7062 XP50207 BALL�BEARING�50207

7021 XM11097021 LEVER�HUB 7063 XM11097063 GEAR�(21-TOOTH)

7022 XM11097022 COMPRESSION�SPRING 7064 XM11097064 SPACER

7023 XM11097023 PIVOT�STUD 7065 XM11097065 GEAR�(39-TOOTH)

7024 XM11097024 TAPER�PIN 7066 XM11097066 GEAR�(45-TOOTH)

7025 XM11097025 LEVER 7067 XM11097067 IDLER�SHAFT

7026 XM11097026 FEMALE�KNOB�M8-1.25�X�40MM 7068 XPK112M KEY�5�X�5�X�55

7027 XPSB18M CAP�SCREW�M4-.7�X�8 7069 XP60201 BALL�BEARING�60201

7028 XM11097028 STRAIGHT�PIN 7070 XPR03M EXT�RETAINING�RING�12MM

7029 XM11097029 LOCATING�PLATE 7071 XPSB24M CAP�SCREW�M5-.8�X�16

7030 XPSB24M CAP�SCREW�M5-.8�X�16 7072 XM11097072 GEARBOX�COVER

7031 XM11097031 TAPER�PIN 7073 XM11097073 FEMALE�KNOB�M8-1.25�X�40

7032 XM11097032 SHIFTER�COVER 7074 XM11097074 LEVER

7033 XM11097033 SHIFTING�FORK�SHAFT 7075 XPFH41M FLAT�HD�SCR�M4-.7�X�16

7034 XM11097034 ROCKER�ARM 7076 XPN18M ACORN�NUT�M8-1.25

7035 XM11097035 TAPER�PIN 7077 XM11097077 ADJUSTMENT�WASHER

7036 XM11097036 LARGE�SHIFT�FORK 7078 XM11097078 LEVER�HUB

7037 XM11097037 END�SLEEVE 7079 XM11097079 CALIBRATED�DIAL

7038 XM11097038 LOCK�STUD 7080 XM11097080 COILED�FLAT�SPRING

7039 XM11097039 SLEEVE�NUT 7081 XPS07M PHLP�HD�SCR�M4-.7�X�8

7040 XM11097040 WEDGE�NUT 7082 XM11097082 PIN

7041 XM11097041 GEARBOX�CASE 7083 XM11097083 FLANGE�HUB

7042 XPSB76M CAP�SCREW�M8-1.25�X�18 7084 XM11097084 CAP

7043 XM11097043 MOTOR�220V�3/4�HP 7085 XM11097085 PINION�GEAR�SHAFT

7043-1 XM11097043-1 CAPACITOR�200UF/250VAC 7086 XPK06M KEY�5�X�5�X�10

7043-2 XM11097043-2 FAN�COVER 7087 XPB96M HEX�BOLT�M5-.8�X�10

7043-3 XM11097043-3 FAN 7088 XM11097088 SPECIAL�SHOULDER�SCREW

7043-4 XM11097043-4 POWER�SWITCH�7089 XM11097089 CONVERSION�DATA�PLATE

(KJD12,�230VAC,�5E4)�

-64-

M1109 Combo Lathe/Mill

PARTS

Accessories and Labels Diagram

(8000 Series Parts)

8021

8040

8039

8048

8047

8046

8001

8042

8022

8013

8004

8005

8011

8017

8007

8009

8033

8015

8008

8041

8045

8044

8006

8010

8023

8012

8018

8014

8016

8020

8026

8025

8043

8036

8028

8030

8032

8034

8037

8038

8029

8031

8027

8035

8024

-65-

M1109 Combo Lathe/Mill

PARTS

8000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

8001 XM11098001 6"�THREE-JAW�CHUCK 8022 XM11098022 DRILL�CHUCK�KEY

8004 XM11098004 8"�FOUR-JAW�UNIVERSAL�CHUCK 8023 XM11098023 BACK�SPLASH

8005 XM11098005 8"�FACEPLATE 8024 XM11098024 CHIP�TRAY

8006 XM11098006 FOUR-JAW�CHUCK�KEY 8025 XM11098025 THREAD�DIAL

8007 XM11098007 DRILL�CHUCK�(1-13MM,�JT-33) 8026 XM11098026 KICK�PANEL

8008 XM11098008 WRENCH�SET�8027 XM11098027 COMPLETE�RT�DOOR�LATCH�ASSY

(8/10,�10/12,�14/17,�17/19�MM) 8028 XM11098028 COMPLETE�LFT�DOOR�LATCH�ASSY

8008-1 XM11098008-1 COMBINATION�WRENCH�8/10 8029 XM11098029 RT�DOOR�W/HINDGES�AND�LOCK

8008-2 XM11098008-2 COMBINATION�WRENCH�10/12 8030 XM11098030 LFT�DOOR�W/HINDGES�AND�LOCK

8008-3 XM11098008-3 COMBINATION�WRENCH�14/17 8031 XM11098031 COMPLETE�RT�CABINET�W/DOOR

8008-4 XM11098008-4 COMBINATION�WRENCH�17/19 8032 XM11098032 COMPLETE�LFT�CABINET�W/DOOR

8009 XM11098009 HEX�WRENCH�SET�(2,�4,�6,�8,�MM) 8033 XM11098033 RUBBER�MAT

8009-1 XPAW02M HEX�WRENCH�4MM 8034 XM11098034 SHOP�FOX�LOGO�PLATE

8009-2 XPAW04M HEX�WRENCH�4MM 8035 XM11098035 M1109�LABEL

8009-3 XPAW06M HEX�WRENCH�6MM 8036 XM11098036 BLACK�TRIM�TAPE

8009-4 XPAW08M HEX�WRENCH�8MM 8037 XM11098037 DATA�LABEL

8010 XM11098010 THREE-JAW�CHUCK�KEY 8038 XM11098038 GENERAL�WARNING�LABEL

8011 XM11098011 OIL�CAN 8039 XM11098039 WEAR�EYEPROTECTION�LABEL

8012 XM11098012 DEAD�CENTER�MT#5 8040 XM11098040 READ�MANUAL�FIRST�LABEL

8013 XM11098013 STANDARD�SCREWDRIVER�#2�8041 XM11098041 TIE�BACK�LOOSE�CLOTHING�LABEL

8014 XM11098014 WEDGE 8042 XM11098042 SHOP�FOX�DOMED�LOGO�LABEL

8015 XM11098015 TOOL�POST�T-HANDLE�WRENCH 8043 XM11098043 THREAD�DIAL�CHART�LABEL

8016 XM11098016 DEAD�CENTER�MT#3 8044 XM11098044 INCH/METRIC�CONVERSION�CHART

8017 XM11098017 THREE-JAW�CHUCK�INT.�JAWS 8045 XM11098045 MILL�GEAR�BOX�SPEED�LABEL

8018 XM11098018 TAPER�ADAPTER�MT#3�TO�MT#5 8046 XM11098046 WEAR�EYEPROTECTION�LABEL

8020 XM11098020 ARBOR�JT-33�TO�MT#3 8047 XM11098047 ELECTRICAL�HAZARD�LABEL

8021 XM11098021 SPOT�PAINT 8048 XM11098048 READ�MANUAL�FIRST�LABEL

-66-

M1109 Combo Lathe/Mill

PARTS

Main Wiring Box Diagram

(9000 Series Parts)

9003

9009

9002

9007

9006

9001

9004

9008

9011

9010

9000 Series Parts List

REF PART�# DESCRIPTION REF PART�# DESCRIPTION

9001 XM11099001 CONTACTOR�9006 XM11099006 FUSE�2A

(LC1-D0910,�B5,�24V,�50HZ)�9007 XM11099007 FUSE�HOUSING

9002 XM11099002 CONTACTOR�9008 XM11099008 TERMINAL�BLOCK

(LC1-D1201,�B5,�24V,�50HZ)�9009 XM11099009 STRAIN�RELIEF

9003 XM11099003 CONTACTOR�9010 XM11099010 ELECTRICAL�BOX

(LC1-D1201,�B5,�24V,�50HZ)�9010-1 XM11099010-1 ELECTRICAL�BOX�COVER

9004 XM11099004 TRANSFORMER��(JBK5-63),�9011 XM11099011 CONTACTOR�MOUNTING�PLATE

(INPUT�220V�+/-�5%,�OUTPUT�24V)

-67-

M1109 Combo Lathe/Mill

PARTS

Notes

-68-

M1109 Combo Lathe/Mill

PARTS

Warranty

Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from work-

manship and materials for a period of two years from the date of original purchase by the original

owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence

or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®

machine or machine part which in normal use has proven to be defective, provided that the original

owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair

facility designated by our Bellingham, WA office, with proof of their purchase of the product within

two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged

defect through inspection. If it is determined there is no defect, or that the defect resulted from

causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must

bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be

implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited

to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies

with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under

this warranty exceed the purchase price paid for the product, and any legal actions brought against

Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall

in no event be liable for death, injuries to persons or property or for incidental, contingent, special or

consequential damages arising from the use of our products.

Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabil-

ity standards. We reserve the right to change specifications at any time because of our commitment to

continuously improve the quality of our products.

CUT ALONG DOTTED LINE

Name ___________________________________________________________________________________

Street __________________________________________________________________________________

City _________________________ State ___________________________Zip ________________________

Phone # ______________________ Email __________________________Invoice # ___________________

Model #_________Serial #______________Dealer Name__________________Purchase Date___________

Warranty Registration

The following information is given on a voluntary basis. It will be used for marketing purposes to help us

develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

_____ Advertisement ____ Friend ____ Local Store

_____ Mail Order Catalog ____ Website ____ Other:

2. How long have you been a woodworker/metalworker?

_____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years

3. How many of your machines or tools are Shop Fox®?

_____ 0-2 _____ 3-5 ____ 6-9 _____ 10+

4. Do you think your machine represents a good value? _____ Yes ____ No

5. Would you recommend Shop Fox® products to a friend? _____ Yes ____ No

6. What is your age group?

_____ 20-29 ____ 30-39 ____ 40-49

_____ 50-59 ____ 60-69 ____ 70+

7. What is your annual household income?

_____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000

_____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

8. Which of the following magazines do you subscribe to?

9. Comments: __________________________________________________________________

_____________________________________________________________________________

____ Cabinet Maker

____ Family Handyman

____ Hand Loader

____ Handy

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Model Airplane News

____ Modeltec

____ Old House Journal

____ Popular Mechanics

____ Popular Science

____ Popular Woodworking

____ Practical Homeowner

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Riﬂe

____ Shop Notes

____ Shotgun News

____ Today’s Homeowner

____ Wood

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Woodwork

____ Woodworker West

____ Woodworker’s Journal

____ Other:

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

FOLD ALONG DOTTED LINE

WOODSTOCK INTERNATIONAL INC.

P.O. BOX 2309

BELLINGHAM, WA 98227-2309

Place

Stamp

Here

Woodstock M1109 Users Manual

M1109 to the manual 41b1a01a-faa4-0274-a524-9556e2824a88

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