Xerox Dc6060 Om If Not Then 05 03

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Operator Manual
©Copyright 2003 by Xerox Corporation. All Rights Reserved.
Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or
hereinafter granted, including without limitation, material generated from the software programs that are displayed on the screen such as styles,
templates, icons, screen displays, looks, etc.
Xerox®, The Document Company®, The stylized X, and all Xerox product names and product numbers mentioned in this publication are
trademarks of XEROX CORPORATION. Other company brands and product names may be trademarks or registered trademarks of the
respective companies and are also acknowledged.
Printed in the U.S.A.
DocuColor 6060 Operator Manual i
Table of Contents
Table of Contents
Safety Notices xi
Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Disconnect Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiii
Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv
Ozone Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Notices xvii
Radio Frequency Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
FCC in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
In Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
Safety Extra Low Voltage Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
Certifications in Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii
It’s Illegal in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xix
It’s Illegal in Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxi
Environmental Notices for the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
Environmental Notices for Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxii
Product Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xxiii
Conventions xxv
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxv
Writing Style Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xxvii
About Color Printing 1-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Image Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Quality Starts with the Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
How Input Determines Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Image Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Grain/Image Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
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Getting the Color You Expect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Color Gamut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Color Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Adding and Replacing Gray to Improve Color . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Color Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Halftone Dots and Screen Angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Halftone Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Halftone Dots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Halftone Dot Shapes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Solid Background Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Electronic Digital File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
For the Color Server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
For Scanned Images . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Digital Image Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Sharpening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Color Cast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Important Additional Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Output Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Mottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Trapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Halo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Opacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Anti-aliasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Knockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Overprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Duplex Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
File Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Color Servers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Folding Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Parallel Fold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Right Angle Fold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Accordion Fold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Gate Fold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Binding Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Nested Signature and Binders Creep . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Gathered Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Bottling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Binding Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
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Table of Contents
Saddle Stitching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Perfect Binding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Mechanical Binding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Looseleaf Binding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Final Finishing Touches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Die Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Lamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Varnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Embossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Overview 2-1
Identifying the External Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Ecology Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Electrical Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Dry Ink/Toner Waste Bottle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Ground Fault Indicator (GFI) Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Message Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Touch Screen Button Types and Functions . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Job Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Power Saver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Machine Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Machine Details tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Maintenance tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Review. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Clear All. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Interrupt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Pause. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Job Monitor Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Audio Tones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Alert Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Duplex Automatic Document Feeder (DADF) . . . . . . . . . . . . . . . . . . . . . . 2-31
Document Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
White Border Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Scanner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Image Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33
Identifying the Internal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
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Serial Number Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Paper Transport Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Transport Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Paper Path in the Digital Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Exit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
Relocating the DocuColor 6060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Paper and Paper Trays 3-1
Recommended Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Paper Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Paper Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Paper Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Curl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Tray Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Duplexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Transparency Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Tabbed Inserts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Drilled Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Letterhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Non-Standard Size Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Auto Tray Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Auto Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Loading Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Paper Trays Air Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Paper Weight Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Specific Weight Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Weight Conversion Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Scanner 4-1
Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Basic Scanning Steps Using the Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Using the Duplex Automatic Document Feeder (DADF) . . . . . . . . . . . . . . . 4-4
Document Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Identifying DADF Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Using the DADF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Clearing a DADF Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Auto Image Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
White Border Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Scanner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Message Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
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Tabs/Buttons/Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Touch Screen Button Types and Functions. . . . . . . . . . . . . . . . . 4-11
Basic Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Color Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Full Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
3 Pass Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Black Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Single Color . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Reduce/Enlarge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
100% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Auto% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Third Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Fourth Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Common Percentage Conversions . . . . . . . . . . . . . . . . . . . . . . . 4-19
More... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Paper Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Auto Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Common Finishing Selections . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Unique Finishing Selections. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Added Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
2 Sided Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
Image Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
No Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Auto Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Margin Shift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Unrestricted Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Corner Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Original Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Auto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Manual Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Mixed Size Originals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Bound Originals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Edge Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Edge Erase for Drilled Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Border Erase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Edge/Center Erase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Stored Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
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Store Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
Recall Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Delete Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Image Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Original Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Auto Photo & Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-53
Photo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-55
Dark Edges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
Define Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
Change Coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-60
Deleting an Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-61
Lighten/Darken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-62
Sharpness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-63
Image Tone Presets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
Normal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
Lively. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-65
Sharp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-65
Warm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66
Cool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-66
Background Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-67
Color Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-68
Color Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-69
Chroma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-70
Color Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
More... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
Output Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-73
Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-76
N-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78
Transparency Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
Booklet Creation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-83
Mirror Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-86
Negative Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-87
Repeat Image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-88
Poster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-90
Job Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-93
Build Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94
Proof Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-97
Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-98
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Accessories 5-1
Trays 3 and 4 (Second Feeder Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Identifying the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Paper Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Loading Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Paper Trays Air Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Floor Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
High Capacity Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Identifying the Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Stacker Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Top Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Paper Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Recommended Baseline/Centerline . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Unloading the Stacker Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Selecting Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Obtaining a Sample Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
With One Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
With Two Stackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
How to Enable Automatic Output Switching . . . . . . . . . . . . . . . . . . 5-20
How to Enable Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Using a DFA Finishing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Power Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Enhanced High Capacity Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Identifying the Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Top Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Stacker Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
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Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Paper Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Recommended Baseline/Centerline . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Paper Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Unloading the Stacker Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Selecting Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Obtaining a Sample Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
With One Stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
With Two Stackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
How to Enable Automatic Output Switching . . . . . . . . . . . . . . . . . . 5-39
How to Enable Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Using a DFA Finishing Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Clear Bypass area jam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Clear Top Tray and Stacker Tray paper jams . . . . . . . . . . . . . . . . . . . 5-46
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
High Capacity Stacker Stapler (HCSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Identifying High Capacity Stacker Stapler Parts. . . . . . . . . . . . . . . . . . . . 5-49
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Electrical/Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Paper Stock Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
Using the High Capacity Stacker Stapler . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Hints and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Stapling Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55
Paper Specifications for Stapling. . . . . . . . . . . . . . . . . . . . . . . . 5-58
Stapling Capacity for Different Paper Types and Weights. . . . . . . . . . . . 5-59
Unloading the High Capacity Stacker Stapler . . . . . . . . . . . . . . . . . . . . . 5-59
Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Ordering and Loading Staples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-61
High Capacity Stacker Stapler Maintenance . . . . . . . . . . . . . . . . . . . . . . 5-62
Cleaning the High Capacity Stacker Stapler . . . . . . . . . . . . . . . . . . . 5-62
Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-63
Undocking the HCSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
Loss of Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65
Problem Solving 6-1
General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
DADF Jam Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
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Table of Contents
Paper Tray Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Upper Transport Area Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Transport Module Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Exit Module Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Right/Left Door Paper Path Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Jam Clearance with 2-Sided Printing . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Skew Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Technical Data 7-1
Digital Press Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Power Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Warm-up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
First Print Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Ambient Temperature and Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Noise Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Ozone Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Tray Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Throughput. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Print Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Digital Press Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Digital Press Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Floor Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Duplex Automatic Document Feeder (DADF) Specifications . . . . . . . . . . . 7-6
Document Feeding Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
DADF Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
DocuColor 6060 Operator Manual
x
Table of Contents
Maintenance 8-1
Cleaning the Digital Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Cleaning the Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Cleaning the Scanner Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Cleaning the Document Cover Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Replacing Consumable Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Replacing a Dry Ink/Toner Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Adding Fuser Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Changing the Waste Dry Ink/Toner Bottle . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Replacing a Charge Corotron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
When to replace a charge corotron. . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Which charge corotron to replace. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Banding samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Replacing the Fuser Web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Calling for Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Consumable Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Index 9-1
DOCUCOLOR 6060 OPERATOR MANUAL xi xi
Safety Notices
This Xerox digital press and the recommended supplies have been designed and
tested to meet strict safety requirements. Attention to the following notes will
ensure the continued safe operation of your digital press.
Electrical Safety
• Use only the power cord supplied with this equipment.
• Plug the power cord directly into a correctly grounded electrical outlet. Do
not use an extension cord. If you do not know whether or not an outlet is
grounded, consult a qualified electrician.
• Do not use a ground adapter plug to connect this equipment to an electrical
outlet that lacks a ground connection terminal.
WARNING: You may get a severe electrical shock if the outlet is not
correctly grounded.
• Do not place the press where people may step on or trip on the power cord.
Do not place objects on the power cord.
• Do not override or disable electrical or mechanical interlocks.
• Do not obstruct the ventilation openings. These openings are provided to
prevent overheating of the machine.
DOCUCOLOR 6060 OPERATOR MANUAL
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SAFETY NOTICES
WARNING: Never push objects of any kind into slots or openings on
this equipment. Making a contact with a voltage point or shorting out a
part could result in fire or electrical shock.
If any of the following conditions occur, immediately switch off the power to the
machine and disconnect the power cord from the electrical outlet. Call an
authorized Xerox service representative to correct the problem.
– The machine emits unusual noises or odors.
– The power cord is damaged or frayed.
– A wall panel circuit breaker, fuse, or other safety device has been
tripped.
– Liquid is spilled into the press.
– The machine is exposed to water.
– Any part of the machine is damaged.
Disconnect Device
The power cable is the disconnect device for this equipment. It is attached to the
back of the machine as a plug-in device. To remove all electrical power from the
machine, disconnect the power cable from the electrical outlet.
DOCUCOLOR 6060 OPERATOR MANUAL xiii
SAFETY NOTICES
Laser Safety
Use of controls, adjustments, or procedures other than those specified in this
documentation may result in a hazardous exposure to laser radiation.
This equipment complies with international safety standards.
With specific regard to laser safety, the equipment complies with performance
standards for laser products set by government, national, and international
agencies as a Class 1 laser product. It does not emit hazardous light, as the beam
is totally enclosed during all phases of customer operation and maintenance.
Maintenance Safety
• Do not attempt any maintenance procedure that is not specifically described
in the documentation that is supplied with your press.
• Do not use aerosol cleaners. The use of supplies that are not approved may
cause poor performance of the press, and could create a dangerous
condition.
• Use the supplies and cleaning materials only as directed in this manual.
Keep all of these materials out of the reach of children.
• Do not remove the covers or guards that are fastened with screws. There are
no parts behind these covers that you can maintain or service.
Do not perform any maintenance procedures unless you have been trained to do
them by a Xerox representative, or unless a procedure is specifically described in
one of the manuals included with your press.
DOCUCOLOR 6060 OPERATOR MANUAL
xiv
SAFETY NOTICES
Operational Safety
Your Xerox equipment and supplies were designed and tested to meet strict
safety requirements. These include safety agency examination, approval, and
compliance with established environmental standards.
Your attention to the following safety guidelines will help ensure the continued
safe operation of your digital press:
• Use the materials and supplies specifically designed for your digital press.
The use of unsuitable materials may result in poor performance of the
machine and possibly a hazardous situation.
• Follow all warnings and instructions that are marked on or supplied with the
machine.
• Place the machine in a room that provides adequate space for ventilation
and servicing.
• Place the machine on a level, solid surface (not on a thick pile carpet) that
has adequate strength to support the weight of the machine.
• Do not attempt to move the machine. A leveling device that was lowered
when your machine was installed may damage the carpet or floor.
• Do not set up the machine near a heat source.
• Do not set up the machine in direct sunlight.
• Do not set up the machine in line with the cold air flow from an air
conditioning system.
• Do not place containers of coffee or other liquid on the machine.
• Do not block or cover the slots and openings on the machine.
• Do not attempt to override any electrical or mechanical interlock devices.
WARNING: Be careful when working in areas identified with this
warning symbol. These areas may be very hot and could cause personal
injury.
If you need any additional safety information concerning the machine or
materials, contact your Xerox representative.
DOCUCOLOR 6060 OPERATOR MANUAL xv
SAFETY NOTICES
Ozone Safety
This product produces ozone during normal operation. The ozone is heavier than
air, and the quantity is dependent on print volume. Providing the correct
environmental parameters, as specified in the Xerox installation procedures,
ensures that concentration levels meet safe limits.
If you need additional information about ozone, request the Xerox publication,
OZONE, 600P83222, by calling 1-800-828-6571 in the USA. For a French language
version, call 1-800-828-6571 in the USA, then press 2.
DOCUCOLOR 6060 OPERATOR MANUAL
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SAFETY NOTICES
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DOCUCOLOR 6060 OPERATOR MANUAL xvii
NOTICES
Notices
Radio Frequency Emissions
FCC in the USA
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the Federal Communications Commission
Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his/her own expense.
Changes or modifications to this equipment not specifically approved by the
Xerox Corporation may void the user’s authority to operate this equipment.
Shielded cables must be used with this equipment to maintain compliance with
FCC regulations.
In Canada
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus as defined in the Radio interference regulations
of Industry Canada.
DOCUCOLOR 6060 OPERATOR MANUAL
xviii
NOTICES
Safety Extra Low Voltage Approval
This Xerox digital press is in compliance with various governmental agencies and
national safety regulations. All system ports meet the Safety Extra Low Voltage
(SELV) circuits for connection to customer-owned devices and networks.
Additions of customer-owned or third-party accessories that are attached to the
press must meet or exceed the requirements previously listed. All modules that
require external connection must be installed per the installation procedure.
Certifications in Europe
The CE marking that is applied to this product symbolizes Xerox Europe’s
Declaration of Conformity with the following applicable Directives of the
European Union as of the dates indicated:
January 1, 1995: - Council Directive 73/23/EEC amended by Council Directive 93/
68/EEC, approximation of the laws of the member states related to low voltage
equipment.
January 1, 1996: - Council Directive 89/336/EEC, approximation of the laws of
the member states related to electromagnetic compatibility.
Changes or modifications to this equipment not specifically approved by Xerox
Europe may void the user’s authority to operate the equipment.
Shielded cables must be used with this equipment to maintain compliance with
the EMC Directive 89/336/EEC.
This equipment is not primarily intended for use in a domestic environment.
A full declaration defining the relevant Directives and referenced standards can
be obtained from your Xerox Europe representative.
WARNING: In order to allow this equipment to operate in proximity to
Industrial, Scientific and Medical (ISM) equipment, the external
radiation from ISM equipment may have to be limited or special
mitigation measures taken.
WARNING: This is a Class A product. In a domestic environment, this
product may cause radio interference, in which case the user may be
required to take adequate measures.
DOCUCOLOR 6060 OPERATOR MANUAL xix
NOTICES
It’s Illegal in the USA
Congress, by statute, has forbidden the reproduction of the following subjects
under certain circumstances. Penalties of fine or imprisonment may be imposed
on those guilty of making such reproductions.
1. Obligations or Securities of the United States Government, such as:
Certificates of Indebtedness National Bank Currency
Coupons from Bonds Federal Reserve Bank Notes
Silver Certificates Gold Certificates
United States Bonds Treasury Notes
Federal Reserve Notes Fractional Notes
Certificates of Deposit Paper Money
Bonds and Obligations of certain agencies of the government, such as
FHA, etc.
Bonds. (U.S. Savings Bonds may be photographed only for publicity purposes
in connection with the campaign for the sale of such bonds.)
Internal Revenue Stamps. (If it is necessary to reproduce a legal document
on which there is a canceled revenue stamp, this may be done provided the
reproduction of the document is performed for lawful purposes.)
Postage Stamps, canceled or uncanceled. (For philatelic purposes, Postage
Stamps may be photographed, provided the reproduction is in black and
white and is less than 75% or more than 150% of the linear dimensions of
the original.)
Postal Money Orders.
Bills, Checks, or Drafts of money drawn by or upon authorized officers of the
United States.
Stamps and other representatives of value, of whatever denomination,
which have been or may be issued under any Act of Congress.
DOCUCOLOR 6060 OPERATOR MANUAL
xx
NOTICES
2. Adjusted Compensation Certificates for Veterans of the World Wars.
3. Obligations or Securities of any Foreign Government, Bank, or Corporation.
4. Copyrighted material, unless permission of the copyright owner has been
obtained or the reproduction falls within the “fair use” or library
reproduction rights provisions of the copyright law. Further information of
these provisions may be obtained from the Copyright Office, Library of
Congress, Washington, D.C. 20559. Ask for Circular R21.
5. Certificates of Citizenship or Naturalization. (Foreign Naturalization
Certificates may be photographed.)
6. Passports. (Foreign Passports may be photographed.)
7. Immigration Papers.
8. Draft Registration Cards.
9. Selective Service Induction Papers that bear any of the following
Registrant’s information:
Earnings or Income Dependency Status
Court Record Previous military service
Physical or mental condition
Exception: United States military discharge certificates may be
photographed.
10. Badges, Identification Cards, Passes, or Insignia carried by military
personnel, or by members of the various Federal Departments, such as FBI,
Treasury, etc. (unless photograph is ordered by the head of such department
or bureau.)
Reproducing the following is also prohibited in certain states:
Automobile Licenses - Drivers’ Licenses - Automobile Certificates of Title.
The above list is not all inclusive, and no liability is assumed for its completeness
or accuracy. In case of doubt, consult your attorney.
DOCUCOLOR 6060 OPERATOR MANUAL xxi
NOTICES
It’s Illegal in Canada
Parliament, by statute, has forbidden the reproduction of the following subjects
under certain circumstances. Penalties of fines or imprisonment may be imposed
on those guilty of making such copies.
1. Current bank notes or current paper money.
2. Obligations or securities of a government or bank.
3. Exchequer bill paper or revenue paper.
4. The public seal of Canada or of a province, or the seal of a public body or
authority in Canada, or of a court of law.
5. Proclamations, orders, regulations or appointments, or notices thereof (with
intent to falsely cause same to purport to have been printed by the Queen’s
Printer for Canada, or the equivalent printer for a province).
6. Marks, brands, seals, wrappers or designs used by or on behalf of the
Government of Canada or of a province, the government of a state other
than Canada or a department, board, Commission or agency established by
the Government of Canada or of a province or of a government of a state
other than Canada.
7. Impressed or adhesive stamps used for the purpose of revenue by the
Government of Canada or of a province or by the government of a state other
than Canada.
8. Documents, registers or records kept by public officials charged with the
duty of making or issuing certified copies thereof, where the reproduction
falsely purports to be a certified copy thereof.
9. Copyrighted material or trademarks of any manner or kind without the
consent of the copyright or trademark owner.
The above list is provided for your convenience and assistance, but it is not all
inclusive, and no liability is assumed for its completeness or accuracy. In case of
doubt, consult your solicitor.
DOCUCOLOR 6060 OPERATOR MANUAL
xxii
NOTICES
Environmental Notices for the USA
As an ENERGY STAR® partner, Xerox Corporation has determined that the basic
configuration of this networked printer meets the ENERGY STAR guidelines for
energy efficiency.
The ENERGY STAR name and logo are registered United Stated trademarks.
The ENERGY STAR Office Equipment Program is a team effort between U.S.,
European Union and Japanese governments and the office equipment industry to
promote energy-efficient copiers, printers, fax, multifunction machines, personal
computers, and monitors. Reducing product energy consumption helps combat
smog, acid rain and long-term changes to the climate by decreasing the
emissions that result from generating electricity.
Xerox ENERGY STAR equipment is preset at the factory to enter a “low power”
state and/or shut off completely after a specified period of use. These energy-
saving features can reduce product energy consumption in half when compared
to conventional equipment.
Environmental Notices for Canada
Terra Choice Environmental Services, Inc. of Canada has verified that this Xerox
product conforms to all applicable Environmental Choice EcoLogo requirements
for minimized impact to the environment.
As a participant in the Environmental Choice program, Xerox Corporation has
determined that this digital press model meets the Environmental Choice
guidelines for energy efficiency.
Environment Canada established the Environmental Choice program in 1988 to
help consumers identify environmentally responsible products and services.
Copier, printer, digital press, and fax products must meet energy efficiency and
emissions criteria, and exhibit compatibility with recycled supplies. Currently,
Environmental Choice has more than 1600 approved products and 140 licensees.
Xerox has been a leader in offering EcoLogo approved products. In 1996, Xerox
became the first company licensed to use the Environmental Choice EcoLogo for
its copiers, printers, and fax machines.
DOCUCOLOR 6060 OPERATOR MANUAL xxiii
NOTICES
Product Recycling and Disposal
Xerox operates a worldwide equipment takeback and reuse/recycle program.
Contact your Xerox sales representative to determine whether this Xerox product
is part of the program. For more information about Xerox environmental
programs, visit www.xerox.com (refer to the “About Xerox” section).
If your product is not part of the Xerox program and you are managing its
disposal, please note that the product may contain lead, mercury and other
materials whose disposal may be regulated due to environmental considerations.
For recycling and disposal information, contact your local authorities. In the
United States, you may also refer to the Electronic Industries Alliance web site at
www.eiae.org.
DOCUCOLOR 6060 OPERATOR MANUAL
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NOTICES
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DOCUCOLOR 6060 OPERATOR MANUAL xxv
CONVENTIONS
Conventions
Standardized conventions have been used in this manual to assist you in visually
locating and identifying information quickly.
Symbols
CAUTION: This symbol alerts you to an action that may cause damage to
hardware, software, or result in the loss of data.
WARNING: Warnings alert you to an action that may cause bodily
injury.
WARNING: This symbol identifies an area on the machine that is HOT and
may cause burn injuries.
WARNING: This symbol indicates a laser is being used in the machine and
alerts you to refer to the appropriate safety information.
DOCUCOLOR 6060 OPERATOR MANUAL
xxvi
CONVENTIONS
KEY POINT: This symbol identifies information that is being emphasized and is
important for you to remember.
The 1 2 3... symbol indicates the beginning of a task or work process you should
use to complete a procedure and is followed by the first step of a numbered
procedure, task, or work process.
1
2
3
NOTE: This symbol calls your attention to information that is helpful, but not
essential to complete a procedure or task.
DOCUCOLOR 6060 OPERATOR MANUAL xxvii
CONVENTIONS
Writing Style Conventions
•Bold type indicates the name of a button to press or touch.
• Underlining is used to emphasize a word or term.
• Italic type is used for the text associated with symbols such as Cautions,
Notes, Key Points, etc. to visually bring the information to your attention.
• Italic type is also used to indicate names, such as the name of a chapter, or
the name of a screen.
• Procedures direct you to press buttons located on the Control Panel, and
touch buttons located on the Touch Screen.
• Text referring to illustrations or screen samples precedes the image.
DOCUCOLOR 6060 OPERATOR MANUAL
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CONVENTIONS
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DOCUCOLOR 6060 OPERATOR MANUAL 11 1-1
ABOUT COLOR PRINTING
1. About Color Printing
Overview
Traditional offset printing requires time, people, materials, and many steps to
produce quality color output. Digital technology is changing the way the printing
industry works. All the steps that used to be performed for offset printing have
now been digitized and can be performed on your computer. The DocuColor 6060
digital color press makes it possible for you to print fast, offset-quality images.
The flexibility and control offered by digital technologies and software
applications can give you excellent results. Understanding the variables that
affect the output image quality. These variables include: the quality of the
original that is scanned into a computer, resolution, color management, imaging
technology and a variety of other factors, are some of the things you need to
understand to maximize your results.
To help you use all this new digital desktop technology, this chapter provides you
with information about how to produce color images that will give you high-
quality output prints.
DOCUCOLOR 6060 OPERATOR MANUAL
1-2
ABOUT COLOR PRINTING
Image Quality
When creating a document with color images, you first need to understand the
capabilities, strengths, and weaknesses of the software you are using. This
applies to both the PC and Mac platforms of software such as QuarkXPress®,
Adobe FrameMaker®, Adobe Illustrator®, Macromedia FreeHand®, and Adobe
Photoshop®, to mention just a few of the applications available today. Having a
thorough knowledge of these programs will assist you in creating your files
correctly.
The following sections describe the different variables that affect the output
image quality. These variables include: the quality of the original, resolution,
color management, and a variety of other factors.
Quality Starts with the Original
Whether your original image is a scanned transparency, a photograph, or a
digital file, the image characteristics you start with will have a major impact on
the end results. As an image goes through the production process, it is displayed
in many different ways: as digital information in the scanned image file; as pixels
of red, green, and blue (RGB) light on the computer screen; and as dots of cyan,
magenta, yellow, and black (CMYK) dry ink/toner on paper. During each step of
the process, the colors of the original are transformed to meet the needs of these
different technologies and the output media.
ABOUT COLOR PRINTING
DOCUCOLOR 6060 OPERATOR MANUAL 1-3
ABOUT COLOR PRINTING
How Input Determines Output
Successful reproduction of color images depends on a number of factors, starting
with the differences in how the various technologies that affect the image
translate and display the color.
Scanners Scanners are able to capture colors only as red, green, and blue (RGB). Two types
of scanners are used today: drum and flatbed scanners. A flatbed scanner does
not have as much color range as a drum scanner.
• A drum scanner uses a photomultiplier tube (PMT) that is very sensitive and
accurate. The original document is attached to the drum which is rotated
past a group of sensors - one each for red, green, and blue, and a fourth that
sharpens the digital image. An internal computer usually performs the RGB
to CMYK (cyan, magenta, yellow, black) conversion.
• Flatbed scanners use a less expensive and less accurate charge coupled
device (CCD) sensor. The original is placed on a flat glass surface and the
array of CCD sensors passes by the original, and collects the red, green, and
blue data. RGB to CMYK conversion is usually performed on a computer
workstation.
KEY POINT: The resolution at which the image is initially scanned and
digitized determines the quality of the final output and limits the degree to which
the image can be enlarged without loss of final printed quality.
DOCUCOLOR 6060 OPERATOR MANUAL
1-4
ABOUT COLOR PRINTING
Image Key
Some scanners, especially low-end desktop models, tend to compress the tonal
range of an image and increase the contrast or difference between light and dark
areas. If the contrast of your original is too high or too low, detail could be lost
when it is reproduced. Images that have few dark areas or shadow tones are
called high key. In contrast, a low key image consists of large areas of shadow
and darker midtones (the tones that fall in between).
Some scanners allow you to manually override automatic exposure controls in
those cases in which the images have these characteristics.
Imaging software applications use histograms or graphic displays to show the
distribution of pixels inside the different tonal ranges of an image.
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ABOUT COLOR PRINTING
Grain/Image Size
The size of an original scanned image is also important to the clarity of the
output image. If an image is enlarged too much, the grain of the image may
become obvious, detracting from the image quality. In digital photographs, the
grain introduced by scanning limits how large an image can be successfully
enlarged.
The guidelines below show the maximum recommended enlargement for a few
standard sizes.
Getting the Color You Expect
Our eyes are sensitive enough to perceive thousands of different colors in the
spectrum of visual light, including many colors that cannot be displayed on a
color monitor. The color range, or color gamut, that can be printed with dry ink/
toner is even more limited.
Understanding the color gamut is especially important when you compare how
different technologies and output devices use light to reflect color images with
what we see on a printed page. As colors move from the scanner to the screen to
the press, they are converted from one color model to another so you do not get
in print exactly the same colors you see on the screen.
For this reason, when you are designing for printed output, you always need to
think about what can be reproduced with dry ink/toner on paper and not what
you see on your monitor.
Original Size Print Size
4 x 5 inch 11 x 1 7 i n ch /
A3
8 x 10 inch 24 x 36 inch
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ABOUT COLOR PRINTING
Additive color Computer monitors work with energized phosphors that glow red, green, or blue
on the face of a picture tube. If accurate color reproduction is important to you,
your monitor should be calibrated on a regular basis. Calibration adjusts and
corrects the gamma, white and black points, and color balance of the monitor.
Monitors display color with impressive accuracy, but they can never match the
printed page perfectly because of the physics of color involved. Monitors display
additive color space RGB, and printing devices use CMYK, which is subtractive
color space.
Subtractive color Printing is based on the subtractive color process. Cyan, magenta, and yellow dry
ink/toner is placed on white reflective paper. Each color then absorbs, or
subtracts, its opposing counterpart from the reflected white light. This process
controls the amount of red, green, and blue light that is reflected from the white
paper. The CMYK colors are printed as layers of halftone dots in various sizes and
at various angles to create the illusion of different colors. The varying dot sizes
create an effect similar to the varying intensities of the red, green and blue
phosphors of a monitor.
Media The paper on which the image has printed significantly affects color
reproduction. Paper reflects unabsorbed light back to the eye of the viewer.
Therefore, the more reflective the surface of the paper, the wider the range of
colors that can be produced.
Refer to the Color Materials Usage Guide included in your Customer
Documentation package for more information on how paper influences image
quality.
Color Servers Once a file is ready to print, it is sent to a color server to be processed for output.
These units typically offer a wide range of functionality, including electronic
collation, RIP (raster image processing) while printing, color management,
automatic trapping, and calibration.
Refer to the documentation that came with your color server for more
information on the functionality.
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Color Gamut
A color gamut is a range of colors. The gamut that the human eye can see is
much larger than can be produced in a photograph. The photograph gamut is
much larger than that of an RGB monitor. The RGB monitor gamut is larger than
the CMYK gamut of a Xerox DocuColor system press. The CMYK gamut of offset
printing is significantly less than that of a Xerox DocuColor system. The figure
below compares the color gamuts of the DocuColor 40 and the DocuColor 6060.
Comparison of 6 Point (C,M,Y,R,G,B) (A*, B* Color Gamuts: DC40 vs DC6060
DC2045/2060
DC40
Red
Magenta
Blue
Cyan
Green
Yellow
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Color Models
Video technology (computer monitors, scanners, and television screens) sees
color as transparent light and uses an RGB model to display colors. To display
color appropriately on video technology, captured images are broken down into
pixels (picture elements) that are projected as rays of red, green, and blue light.
Printers see color as reflective light, which reacts much differently on hard copy
printed images and bounces off non-transparent surfaces. Colors are translated
into combinations of cyan, magenta, yellow, and black, using a CMYK color
model, to get true colors.
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Adding and Replacing Gray to Improve Color
There are limitations to achieving the exact colors when converting
from RGB (for video display) to CMY (for print). For example, CMY
pigments aren’t capable of producing consistent black or gray tones.
In cases in which the three ink or toner colors overlap heavily,
software applications automatically vary the percentages of cyan,
magenta, and yellow to enhance image quality and improve
printability. This technique is known as undercolor removal, or UCR, in
which black ink is used to replace cyan, magenta, and yellow ink in
neutral areas only (that is, areas with equal amounts of cyan,
magenta, and yellow). This uses less ink and provides greater depth in
shadows. UCR is generally used for newsprint and uncoated stock
Another form of undercolor removal is called Gray Component
Replacement (GCR). To compensate for the neutral or grey tones
created during the conversion of RGB to CMYK, black ink replaces
portions of cyan, magenta, and yellow ink in colored areas, as well as
in neutral areas. GCR separations tend to reproduce dark, saturated
colors somewhat better than UCR separations do, and they maintain
gray balance better in print.
UCRUCR
UCR
No GCR
Light GCR
Medium GCR
Maximum GCR
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Color Management
Since the color on a screen differs from the color produced by the press, it is
necessary to have a Color Management System (CMS). The CMS identifies and
bridges the gap between the RGB and CMYK color spaces belonging to your
monitor, press, and scanner. Mac and Mac OS compatible computers use the
Apple ColorSync CMS to implement and handle the profiles of these devices. For
Windows - based PCs, refer to your PC Operator Manual for the compatible CMS.
Without a color management system, one image will appear different when
reproduced on different devices due to inconsistencies in color gamuts.
A color management system helps you obtain more consistent results by aligning
the color gamuts used by different devices.
Halftone Dots and Screen Angles
Halftone Screens
To produce continuous tone images on an output device, bitmaps and process
color graphics must be broken into a series of dots of various sizes and colors.
This creates a halftone screen. Halftone screens combine cyan, magenta, yellow,
and black dots at different screen angles to form a four-color image. The
structure and patterns by which the colors are combined are the halftone
screens. When a certain color is required, the halftone screen determines the
dots to color, the color to use, and the degree to which each dot is colored. The
figure on the left illustrates a halftone screen.
105o90o75o
45o
0o
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Halftone Dots
Halftone dots are combinations of spots that create a printed dot. The dots
shown here demonstrate different print resolutions. The illustration on the left
contains 25 possible printer dot cells, which can create different gray values. The
illustration on the right contains 256 printer dot cells, which allows for a greater
range of grays. To print a visually convincing halftone image, you need at least
150 shades of gray.
Halftone Dot Shapes
Because toner reacts differently with different paper surfaces, the
characteristics of your paper generally determine the screen ruling you should
use (for example, dry ink/toner tends to spread on rough, absorbent grades of
paper). Different dot shapes can enhance and improve output quality.
Solid Background Printing
Image quality is affected by the capabilities of your output device and the type of
paper, or media, you are using. Keep in mind the following regarding the
DocuColor 6060:
• The maximum dry ink/toner coverage is 270 percent.
• The maximum color depth is 256 levels per color.
• The maximum color resolution is 600 dpi.
Media To obtain sharp and uniform prints, paper stocks should be smooth and be
composed of uniformly distributed fibers. Paper formation is determined by the
uniformity of paper fiber distribution. In color printing, paper formation influences
the tendency to mottle, produce uneven spotty toner coverage, and in solid
backgrounds it determines the sharpness of the color and its saturation.
Xerox media have been designed with evenly distributed fibers in its structure to
yield crisp and mottle-free prints.
Paper quality can vary from one side to another. Good quality paper reduces
these differences. Many suppliers use arrows on the paper ream label to indicate
the preferred side for imaging.
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Electronic Digital File
Calibration
Calibration is essential to insuring good color quality. The purpose of calibration
is to measure how the DocuColor 6060 is printing the requested colors and to
then make any corrections that are required.
For the Color Server
Calibration at the color server should be done daily, or any time there is the
possibility that the digital press colors may have changed from what they were in
an earlier calibration. Some of the reasons to calibrate are:
• Color displays differently on identical press models produced by the same
manufacturer.
• The temperature of machinery as it warms up affects color intensity.
• Image quality and color reproduction on uncalibrated equipment results in
unpredictable, unreliable results.
• If you change to a different paper. Example: from Coated to Uncoated, or
change paper weights.
To properly predict, manage, and minimize color variables, hardware and
software must be calibrated before production begins.
Refer to the manuals that came with your color server for information on
calibrating that unit.
For Scanned Images
You should always use the eight features available on the Image Quality tab
before running calibration.
Refer to the DocuColor 6060 System Administration Guide for information on
calibrating the digital press.
Using the Calibration feature in the Tools Mode of the digital press will
affect the xerographic adjustments made by the Xerox service engineer
during a process called Max Setup which is performed at the initial
installation of the press and also after a major service call. Using Auto Color
Calibration only impacts scanned copy quality. It will not interfere with or
limit the effectiveness of the color server calibration.
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Digital Image Manipulation
Although image reproduction can be a complex process, one of the primary
advantages of capturing an image digitally is that it can be manipulated until you
have achieved the desired output. Imaging software applications are continually
improving image manipulation capabilities to simplify the process.
Sizing
When digitally enlarging an image, the pixels or cells may become visible. The
resulting staircasing, or aliasing, in diagonal lines can be corrected using your
software application to add pixels before resizing.
Sharpening
When converting or scanning an RGB image to a CMYK image, the image may
become fuzzy. Use the sharpen option of your software application to adjust the
clarity of the image.
Color Cast
Color cast is the modification of a hue by the addition of a trace of another hue,
such as yellowish green, pinkish blue, etc. This effect can be added or removed
by adding black, white, or shades of gray points using the color balance option of
your software application.
Important Additional Tips
• Determine the file format.
• Calibrate the color server for the best output.
• Include all files, fonts, and linked art.
• Determine the best way to store your data for reprint capability.
• Determine whether the data can be compressed for storage without
degrading print quality to unacceptable levels. If quality is unacceptable
after compression, consider storage methods that do not require
compression.
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Output Considerations
Mottle
Mottling is uneven spotty toner coverage that occurs when printing large, solid
areas of flat color. Paper choice can be critical in avoiding this problem. To obtain
sharp and uniform images, use only paper stock that is smooth and has uniformly
distributed fibers.
Mottle No Mottle
Registration
Trapping or overprinting can compensate for gaps or shifts as the paper passes
through the printing cycle.
Registered Misregistered
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ABOUT COLOR PRINTING
Trapping
Trapping compensates for misregistration by slightly overprinting adjacent
colors.
No Trap Trap
Halo
Haloes are light areas around an object that occur when printing a darker color
dry ink/toner on a lighter color dry ink/toner background.
Halo No Halo
Opacity
Opacity is a measure of how much light can pass through paper. When producing
2-sided output, choose a paper with high opacity so the print from side 1 does
not show through on side 2.
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Anti-aliasing
Anti-aliasing is a graphics software feature that eliminates or softens the
jaggedness of low resolution curved edges.
Anti-aliased Not Anti
aliased
Knockout
Knockout prints a shape or object by removing (knocking out) all underlying
colors.
Knockout
Overprint
Overprint allows an element to print over the top of underlying elements, rather
than knocking them out. This feature is often used with black text.
Overprint
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Duplex Settings
To ensure that the image orientation is correct on both sides of the page, the
correct duplex setting must be indicated in the print driver window. If the setting
is incorrect, your document could print with the image data on one side of the
page rotated 180o from the other side.
File Formats
Computer graphics created in different graphics software applications provide
varying levels of output quality. They are typically described in two ways: pixel-
based or bitmap (bits of information or raster files); or mathematically described
object-oriented graphics (vector graphics).The most commonly used file formats
include Tagged Image File Format (TIFF) and encapsulated PostScript (EPS).
TIFF is a pixel-based, or bitmap, format that can be read by a wide range of
applications across multiple platforms. This format is especially useful for
viewing and outputting images used with standard office applications, such as
Microsoft Word and PowerPoint.
EPS is an object-oriented format that provides the highest quality images your
output device is capable of printing. It is the most reliable and comprehensive file
format for desktop publishing and graphics programs because it is device -
independent.
Resolution
Resolution is the number of dots available to represent a bitmapped image. PC
monitors have a resolution of 72 dpi. Choosing the right image capture resolution
is key to getting the most out of your image. It is important to remember that an
image can be printed only at the resolution available on your output device. The
DocuColor 6060 has a print capability of 600 dpi.
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ABOUT COLOR PRINTING
Color Servers
Color servers are connected to your network and drive color output devices. Each
time an image is sent to a printer, the color server connected to the printer
converts, or rasterizes, the data in the file into dots which can be printed by the
target output device. Each dot is assigned a specific location, color, and density
level.
Color servers optimize the color of a document by manipulating the dots which
make up the image so that it matches the gamut of the printer.
Image quality functions typically associated with a color server include:
• RIP while printing allows the server to concurrently submit pages to the
output device while processing new images for printing.
• Advanced text and line art quality controls provide anti-aliasing capabilities
for high-quality text and graphics.
• Color Management System facilitates optimizations of images and offset
ink/toner simulations.
• Document storage keeps the rasterized file resident on the server for future
processing.
For further information, refer to the documentation that came with your color
server.
ABOUT COLOR PRINTING
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Finishing
There are two types of finishing: the finishing that the DocuColor 6060 can do
and the preparation for finishing other than what the DocuColor 6060 can
perform.
The finishing options for the DocuColor 6060 are the following:
• Offset Catch Tray (OCT), which offsets sets for easy separation
• High Capacity Stacker (HCS), which collates and offsets stacks
• High Capacity Stacker/Stapler, which collates, staples and offsets stacks
To prepare output for finishing other than what the DocuColor 6060 can perform,
you must first understand the various folding techniques, binding methods, and
finishing touches available. You must also have software such as DK&A,
Ultimate Technographics, Scenicsoft, Press Wise, etc. to enable you to correctly
prepare the document for printing.
Folding Techniques
Parallel Fold
A parallel fold means that the paper is folded parallel to either the long edge or
short edge of the paper.
Right Angle Fold
The Right Angle Fold is a fold that falls at a right angle to the previous fold. A
right edge fold takes the parallel fold one step further.
Accordion Fold
An Accordion fold is two or more parallel folds in opposite directions.
Gate Fold
Gate Folds create a pair of foldouts that can be imaged upon. They are especially
useful for brochures and book covers.
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Binding Preparation
Nested Signature and Binders Creep
The effects of binders creep are most obvious when thick paper is folded or
multiple signatures are nested with each other. After trimming, the innermost
signatures will have a smaller page size than the outermost.
Gathered Signature
Gathered signatures are folded, placed on top of one another, and bound
together. This process minimizes the effects of binders creep.
Bottling
Bottling occurs when signatures are not folded at precise right angles.
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Binding Methods
Saddle Stitching
Saddle stitching is accomplished using a stapler or a high-speed binding machine
that inserts and bends thin wire through the spine of a document. This wire
leaves the document looking like it has been stapled. The maximum number of
sheets that can be saddle stitched is 32.
Perfect Binding
Providing an unprinted area on the inside cover of a perfect bound book gives an
area for the glue to adhere to and allows it to wrap around some of the inside
pages.
Mechanical Binding
Mechanical binding allows pages to be flat, so it is often used for technical
manuals, notebooks, and calendars.
Looseleaf Binding
Looseleaf bindings are ideal for documents that undergo frequent updates
because pages can be inserted and removed easily.
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ABOUT COLOR PRINTING
Final Finishing Touches
Die Cutting
In die cutting, shapes are cut out of a page with sharp knives. It is most often
used to create attention-getting documents, or for packaging with unique
shapes, like video box covers.
Lamination
Laminated documents are encased in a thin, washable plastic coating to protect
frequently handled documents from the elements and human wear and tear.
Varnish
Varnishing protects documents from the elements and can also be used as a
design to enhance a document. Depending on the desired effect, gloss or matte
(dull) varnish can be applied to an entire document (flood coverage) to give it a
smooth overall finish, or to specific portions of a page (spot coverage) to
highlight some parts of the document while de emphasizing others.
Embossing
When a document is embossed, it is pressed between two dies (or molds) to
create a raised or lowered texture on the sheet. This works best on uncoated
cover weight papers.
DOCUCOLOR 6060 OPERATOR MANUAL 12 2-1
OVERVIEW
2. Overview
The DocuColor 6060 is a full color/black and white digital press operating at a
speed of 60 prints per minute. This chapter provides the location, name, and
function of the various digital press components including:
• External components
• The Touch Screen
• The Control Panel
• Internal components
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OVERVIEW
Identifying the External Components
Use the illustration below to identify external components listed in the table
below.
Figure 1. Key External Components of the Digital Press
Touch Screen
Dry Ink/Toner Compartment
Offset
Catch Tray
Exit Module
Front Doors
Transport
Module
Tray 1
Tray 2
Duplex
Automatic
Document
Feeder
Control Panel
Power On/Off
Switch
Part Description
Paper Tray 1 Holds 2000 sheets of 24 pound (90 g/m2) paper.
Paper Tray 2 Holds 2000 sheets of 24 pound (90 g/m2) paper.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-3
OVERVIEW
Part Description
Transport Module The Transport Module carries the paper from the paper trays to the
upper paper path of the digital press. It also routes the paper from the
lower paper path of the digital press to the upper paper path of the
digital press when duplexing.
Duplex Automatic
Document Feeder (DADF)
The DADF automatically feeds originals to be scanned as Simplex or
Duplex. The DADF is an option with a capacity of up to 50 same size or
mixed size, 16 to 32 pound (64 to 128 g/m2) documents. The DADF is
optional equipment.
Scanner Optional equipment that scans an original document to be copied.
ON/OFF
ON
OFF
Press the Power Switch to the On position to power on the digital
press.
A screen message advises of a short wait while the Fuser warms up
and the digital press runs a system check. You can program the digital
press for a job during this time and the printing process will start
automatically when the digital press is ready.
Press the Power Switch to the Off position to power off the digital
press.
Allow the digital press to remain off for a minimum of 20 seconds
before switching the power on again.
Touch Screen Allows selections to be made by simply touching a button on the
screen.
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OVERVIEW
Part Description
Control Panel Allows keypad selection of features. Refer to the Control Panel section
in this chapter.
Dry Ink/Toner Compartment Contains the Dry Ink/Toner cartridges. The cartridge colors from left to
right, are black, cyan, magenta, and yellow. Refer to the Maintenance
Chapter of this manual for instructions on changing the cartridges.
Offset Catch Tray (OCT) Receives completed print job. Sets are offset for easy separation.
Maximum capacity is 500 sheets of 24 pound (90 g/m2) paper.
Right/Left Front Doors Houses the image transfer system for simplex and duplex printing.
Open to clear jams in the paper path in the Printing Module and at the
Fuser. Follow the instructions precisely for clearing a jam in the Fuser.
CAUTION: The Fuser is extremely hot and will cause injury if jam clearing
instructions are not followed.
Exit Module Contains the decurler and the inverter. The decurler removes any curl
from the printed page. The inverter is used when duplexing or face
down output is selected.
Ground Fault Indicator (GFI)
Circuit Breaker
Not shown in Figure 1; refer to Figure 5. This device trips if an
interruption is detected in the power to the digital press.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-5
OVERVIEW
Ecology Module
The Ecology Module connected to the back of the DocuColor 6060 contains the
environmental components (ozone and dust filters). The Ecology Module is
maintained by the Xerox service representative.
Figure 2. Ecology Module
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OVERVIEW
Electrical Module
The Electrical Module houses software, printed wiring boards, and power
supplies. The Xerox service representative connects a laptop to the 25 pin
connector on the Electrical Module to load software or run diagnostics. This
connector is only for the Xerox service representative. Do not connect a computer
cable to it.
Figure 3. Electrical Module
CAUTION: DO NOT block the vents of the Electrical Module.
WARNING: Do not remove the covers or guards that are fastened with
screws. There are no parts behind these covers that you can maintain or service.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-7
OVERVIEW
Dry Ink/Toner Waste Bottle
The Dry Ink/Toner Waste Bottle collects the waste dry ink/toner in the printing
process. The Dry Ink/Toner Waste Bottle is customer replaceable and located in
the rear of the Exit Module.
Refer to the Maintenance Chapter of this manual for instructions on changing the
Dry Ink/Toner Waste Bottle.
Figure 4. Dry Ink/Toner Waste Bottle
Dry Ink/Toner
Waste Bottle
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OVERVIEW
Ground Fault Indicator (GFI) Circuit Breaker
The DocuColor 6060 is equipped with an additional safety circuit breaker called a
Ground Fault Indicator. This device trips if the power to the digital press is
interrupted.
If the optional Second Feeder Module is connected to the Digital Press, another
GFI is installed on the Ecology Module.
Figure 5. Digital Press GFI Circuit Breaker
The digital press should be powered on as soon as possible after the power is
restored, and a print should be made to ensure that no damage to the DocuColor
6060 has occurred.
If power to the digital press is interrupted,
• Locate the circuit breakers on the back of the digital press on the
Ecology Module next to the toner waste bottle.
• If either device has been tripped, the switch will be in the Off position
(down). Flip the switch up.
NOTE: If the device trips again, or if power is not restored by the above
procedure, call your Xerox service representative.
CAUTION: The Pressure Pad in the Fuser remains in an up position if power to
the digital press is interrupted while the digital press is in use. The Pressure Pad
will not be released from this position until the power is restored, the Power
Switch is in the On position, and the Start button is pressed.
If the Pressure Pad remains in the up position for a prolonged period of time, print
quality defects will occur.
Digital
Press GFI
Module
Ecology
Second Feeder
Module GFI
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-9
OVERVIEW
Touch Screen
Use the Touch Screen to select features and options for scanned output.
The screen also displays messages that indicate the status of the digital press
during idle, run, or fault conditions.
The Touch Screen displays the default screen selected in the Tools Mode by your
System Administrator. The default screen can be either the Basic Features (if the
optional Scanner is connected), Job Status, or Machine Status screen.
Message Area
The message area at the top of the Touch Screen displays messages concerning
the digital press status, programming conflicts, or errors. Messages may also
provide instructions for the operator.
Touch Screen Button Types and Functions
Some screens on the Touch Screen display tabs which contain various selectable
options. See the following example of a scanner-only screen.
Features and options are initially set to the factory default settings. These
settings can be changed by your System Administrator in Tools Mode.
Ask your System Administrator for more information regarding these selections,
or refer to the System Administration Guide.
Figure 6. Message Area, Tabs, and Option Buttons
Message Area
Tab
Option
Button
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OVERVIEW
Figure 7. Screen Button Types
Selectable Touch Screen buttons are in color and shadowed. These buttons
change appearance when selected. The standard button types include:
• Option buttons
Option buttons are blank with words or graphics to the side.
Some features have more options associated with them than can be
displayed on one screen. Touching a More... button displays a screen with
further options.
• Icon buttons
Icon buttons are Option buttons that display icons.
Save Button
Cancel
Button
Arrows to set
values
Icon
Button
Option Button
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-11
OVERVIEW
• Arrow buttons
Arrow buttons allow you to change values for features such as Variable
Reduce/Enlarge.
Touch the up arrow to increase the value; touch the down arrow to
decrease the value. Changes are displayed in the value boxes.
Values on the DocuColor 6060 are set in millimeters (mm) and inches.
• Cancel and Save buttons
The Cancel button allows you to cancel selected feature options without
saving them.
The Save button allows you to save selected feature options.
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OVERVIEW
Control Panel
Your DocuColor 6060 has one of two Control Panels: a Control Panel with words
or with international symbols. The function of each button is described in the
table on the following pages. Some of the buttons are activated only when the
optional Scanner is connected.
Figure 8. Control Panel with words and with international symbols
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-13
OVERVIEW
Name Word Symbol Function
Features Displays the screen containing the
Basic Features, Added Features,
Image Quality, and More tabs.
Activated on digital press with
scanner only.
Power Saver Lights up when the digital press is
in Sleep Mode, which lowers the
Fuser temperature. Press to return
to Standby Mode.
Job Status Displays a list on the Touch Screen
of the current jobs and their status.
You can hold, release, promote,
delete, and see the options selected
for each job.
Language Allows you to select one of two
languages to be displayed on the
Touch Screen.
Access Allows access to the password-
protected Tools Mode and the
Auditron Mode.
Machine
Status
Gives access to the Paper Tray,
Machine Details, Error Log, and
Maintenance screens. Machine
Status is where you will find the
serial number for the DocuColor
6060, the customer support phone
numbers, and the meters that show
the count for color, black and white,
color large size, and total output.
DOCUCOLOR 6060 OPERATOR MANUAL
2-14
OVERVIEW
Name Word Symbol Function
Review Displays the job programming
choices that are selected. Digital
press with scanner only.
Help Displays additional information
useful in completing a task.
Clear All Clears all job programming and
returns the digital press to the
default settings. Clear All cannot be
used while printing is in progress.
Digital press with scanner only.
Interrupt Interrupts the printing in process to
allow a priority job to be scanned.
The Interrupt indicator lamp lights
up. Press the Interrupt button after
the job is completed to return to
printing the previous job. Interrupt
cannot be selected while using the
Poster feature. While running a job
in Interrupt, Define Area in the
Original Type/Dark Edges feature
cannot be selected. Also, Stored
Programming and Added Features
cannot be used while running a job
in Interrupt. Digital press with
scanner only.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-15
OVERVIEW
Name Word Symbol Function
Pause Press the Pause button to stop the
scanning process. You cannot run
another job while in the Pause
mode. You must press Pause again
to resume the original job or to
press Clear All to cancel the job.
Digital press with scanner only.
Start Press the Start button to start the
scanning process. The Start button
is also used in the Tools Mode for
certain settings.
Keypad Use the keypad to enter your
password for access to Tools Mode.
Use the keypad to enter the
number of copies desired for a
scanned job.
CPress the C (Clear) button to return
the selected quantity to 1. Digital
press with scanner only.
DOCUCOLOR 6060 OPERATOR MANUAL
2-16
OVERVIEW
Features
The Features button is enabled only when the optional scanner is connected. The
following screen is displayed. Trays 3 and 4 appear in the Paper Supply column
only when an optional Second Feeder Module is connected to the digital press.
The Basic Features screen can be set as the initial screen default by your System
Administrator.
Figure 9. Features Initial Screen
Ta b Description
Basic Features Displays the choices to program for Color Mode, Reduce/Enlarge, Paper Supply,
and Output.
Added Features Displays choices to program for 2-Sided Output, Image Shift, Original Input,
Bound Originals, Edge Erase, and Stored Programming.
Image Quality Displays Image Quality options; including Original Type, Lighten/Darken,
Sharpness, Image Tone Presets, Color Balance, Color Shift, Chroma, and Color
Bar.
More... Displays the Output Format tab. Also provides access to the Job Assembly tab
and the Back tab (takes you back to the Basic Features screen).
Output Format Displays the following options: Covers, Inserts, N-Up, Transparency Options,
Booklet Creation, Mirror Image, Negative Image, Repeat Image, and Poster.
Job Assembly Displays the Build Job and Proof Set options.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-17
OVERVIEW
Job Status
When you press the Job Status button, the Job Status screen shown on the
following page is displayed. The Job Status screen can be set as the initial
screen default by your System Administrator. Information about the job includes
Job Type, Current Status, Paper Size, Output Quantity (refers to the output in
sheets for a single page job and in sets or stacks for a multiple page job), and
total Number of Pages.
Jobs are numbered in the order they are received for processing. Job order in the
queue may be modified by an automatic Hold (something has to be done to the
digital press before continuing), a Manual Hold (at user request), Promotion of
one or more jobs, or Delete a job.
To perform one of the following functions, you must first touch the desired job to
select it, then touch one of the buttons below.
• Touch Hold Job for a manual hold. When a job is in Hold Job status in the
queue, it will not print when it reaches the top of the job queue. It will be
skipped until it is released or deleted.
• Touch Release Job to reactivate a job that is on hold in the queue. If the job
is being held due to a resource (paper, dry ink/toner, etc.) problem, the job is
not released until the resource is provided. A job that is held due to user
request can be released by touching the Release button.
• Touch Promote Job to advance a selected job in the queue to be processed
after the job that is currently printing. Jobs are processed on a first-in/first-
out basis when multiple jobs are promoted. Once a job has been promoted,
it cannot be skipped by jobs promoted after it.
• Touch Delete Job to delete a selected job from the queue. You must answer
“Yes” when confirmation of the delete is requested.
• Touch Job Details for detailed information about a selected job such as
Number of Images processed, Color Mode, Paper Tray in use, Paper Type,
and Finishing.
Job names will be truncated to 16 characters on the Job Status screen, which
may be fewer characters than are displayed on your color server screen.
DOCUCOLOR 6060 OPERATOR MANUAL
2-18
OVERVIEW
Figure 10. Job Status Screen
Name Function
Job List Shows all jobs submitted.
Hold Job Holds a job in the print queue until released.
Release Job Releases a Hold Job to be printed.
Promote Job Enables a job to be moved in front of other
jobs in the queue.
Delete Job Deletes a selected job.
Job Details Shows the programmed options for a selected
job.
Up/Down
Arrows
Enables scrolling through job list.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-19
OVERVIEW
Power Saver
Pressing the Power Saver button puts the digital press in a reduced power
consumption mode during which the Fuser temperature is lowered. The digital
press will automatically go into this mode after no activity occurs for the factory
default time of 60 minutes. This time can be changed in Tools to reflect a value
from 1 to 240 minutes. Refer to the System Administration Guide for further
information.
Language
The Language button toggles the Touch Screen text between two preset
languages.
Access
The Access button brings up a screen that requires a password to enter the Tools,
Auditron, or TKO screens. Refer to the System Administration Guide for further
information on Tools and Auditron features.
The TKO options require specialized training. Information on these features is
available in other manuals.
DOCUCOLOR 6060 OPERATOR MANUAL
2-20
OVERVIEW
Machine Status
When the Machine Status button on the Control Panel is pressed, the Paper
Trays tab screen is displayed by default. The Machine Status screen can be set
as the initial screen default by your System Administrator.
Trays 3 and 4 appear in the Paper Supply column when an optional Second
Feeder Module has been connected to the digital press.
Figure 11. Paper Trays tab
Screen Name Function
Paper Trays Shows the trays available, and the size, type, weight and level of the
paper in the trays.
Machine Details Displays the customer support phone number, the serial number of the
machine, and access to the Meters screen.
Error Log Shows all error codes to assist your Xerox service representative in
solving problems with the DocuColor 6060.
Maintenance Touch the Customer Replaceable Unit button to display the status of the
Dry Ink/Toner Cartridges, Dry Ink/Toner Waste Bottle, Charge Corotrons
and Fuser Web. A green check mark indicates that the status is Okay. A
yellow check mark indicates a Warning. A red circle indicates a Fault.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-21
OVERVIEW
Machine Details tab
Figure 12. Machine Details tab
This screen provides the telephone number to call for support, the machine serial
number and access to the meter counts.
DOCUCOLOR 6060 OPERATOR MANUAL
2-22
OVERVIEW
Meters keep track of print counts. To view the print count, touch the Meters
button on the Machine Details screen. The Billing Meters screen is displayed.
Figure 13. Billing Meters Screen
To reset the meters to 0, touch the Resettable Meters button. On the following
screen touch the Reset button.
Figure 14. Resettable Meters screen
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-23
OVERVIEW
Maintenance tab
Touch the Customer Replaceable Unit button on the Maintenance screen to
display a list of replaceable items and their status. This screen displays a green
check mark if the level of the consumable listed is adequate. A yellow triangle
alerts you that the level is low and a red circle indicates that the consumable is
depleted. When a consumable item is depleted, the DocuColor 6060 will
automatically interrupt the current job and will not restart until the consumable
is replaced.
Your Xerox service representative will use the other button to check on
replaceable units that he or she can replace.
Figure 15. Customer Replaceable Unit Screen
DOCUCOLOR 6060 OPERATOR MANUAL
2-24
OVERVIEW
Review
The Review button displays the Review screen, which allows you to review the
information programmed for a scanner job. Use the up and down arrow buttons
on the right side of the screen to scroll down through all of the features.
• Touch the All Features button to display the information for each feature.
• Touch the Invoked Features button to display only the information for the
features programmed for a particular job.
• Touch the Features Off Default button to display only the information for
the features whose settings are not the default settings.
Figure 16. Review Screen for Digital Press with Scanner
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-25
OVERVIEW
Figure 17. Review Screen for Digital Press with Scanner continued
Figure 18. Review Screen for Digital Press with Scanner continued
DOCUCOLOR 6060 OPERATOR MANUAL
2-26
OVERVIEW
Figure 19. Review Screen for Digital Press with Scanner continued
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-27
OVERVIEW
Help
Press Help for an overview of the different options displayed in the various tabs
on the Touch Screen.
Clear All
Press Clear All to cancel all programmed selections and restore the defaults.
Interrupt
Press Interrupt to interrupt a scan or print job that is running, to program and run
another job, and then to resume scanning or printing the original job. A green
light to the left of the interrupt button indicates that interrupt has been selected.
Pause
Press the Pause button to stop the job that is running. On the Job Status screen,
touch Delete Job to cancel the job or Resume Scan to continue the job.
DOCUCOLOR 6060 OPERATOR MANUAL
2-28
OVERVIEW
Job Monitor Screen
The Job Monitor screen automatically displays the options selected for the
current Scanner job and allows you to program features for the next job while the
current job is running. If there is more than one job programmed in the digital
press, the last job programmed appears on the Job Monitor, not the job that is
currently running.
Figure 20. Job Monitor Screen
The digital press may be programmed to accept Additional Originals. This
selection is activated in the Tools Mode. Refer to the System Administration
Guide for instructions.
If Additional Originals is activated, the digital press looks for more originals to be
fed for a job until the Scanning Complete button is pressed on the Job Monitor
screen.
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-29
OVERVIEW
Audio Tones
There are three audio tones:
•Attention:
The Attention Tone sounds six seconds after a scan job has been
completed to remind you to remove the document from the Scanner
glass.
•Button Selection:
A single tone indicates that the button you pressed can be selected. A
double tone indicates that the button is not available.
•Fault:
The Fault Tone indicates that the digital press is in a fault condition and
will not operate until the fault is cleared.
The Audio Tones can be deactivated or made louder or softer through the Tools
Mode. For more information, refer to the System Administration Guide.
DOCUCOLOR 6060 OPERATOR MANUAL
2-30
OVERVIEW
Alert Screens
An Alert screen has a red bar across the screen when a consumable product,
such as Dry Ink/Toner, needs to be replaced. An Alert screen also indicates that
the digital press is unable to make prints because of a fault condition. Follow the
instructions on the Touch Screen to resolve the problem and resume printing.
Figure 21. Alert Screen
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-31
OVERVIEW
Duplex Automatic Document Feeder (DADF)
Figure 22. DADF
The DADF automatically feeds up to 50 same size or mixed size documents.
1Place documents face up in the Duplex Automatic Document Feeder and ensure
that the paper guide is against the documents.
The Document Feed Lamp displays a green arrow when a document is inserted
correctly into the feeder. This light can also indicate a document jam.
2Press the Start button to begin the scan operation. The original is fed from the
top of the stack to the Document Glass to be scanned then face down to the
DADF output tray on the right.
KEY POINT: Do not use excessive force to press down on the Duplex
Automatic Document Feeder when scanning bound documents.
DOCUCOLOR 6060 OPERATOR MANUAL
2-32
OVERVIEW
Document Glass
Figure 23. Document on the Glass
1Lift the DADF and place the original face down in the upper-left corner using the
same orientation as the paper in the selected paper tray; Long Edge Feed (LEF) on
the glass if the paper in the tray is LEF and Short Edge Feed (SEF) on the glass if
the paper in the tray is SEF.
CAUTION: When copying a bound document, DO NOT apply excessive force
to close the cover or DADF.
2Lower the cover or DADF.
3Press the Start button to begin the scan operation.
The maximum scanned image size is 11 x 17 inches or A3. To copy an image of
this size onto 12 x 17.7 inch or SRA3 paper, you must select 102& enlargement.
Refer to the Paper and Paper Trays chapter of this manual for more information
on programming the system for the various paper sizes.
Document Cover Belt
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-33
OVERVIEW
White Border Edges
All prints made on the DocuColor 6060 have white border edges on four sides of
the output. There is a factory setting which removes 2 mm from all four edges of
the input original. This factory setting cannot be altered.
Scanner Adjustments
If the white border edges result in image loss on copies made from the optional
scanner, select the Auto% option in the Reduce/Enlarge feature to minimize the
image loss. The Auto% option automatically reduces or enlarges the copy, based
on the size and orientation of the document and the paper tray selected. This
option is applied only to standard size documents.
You may also use the Auto Center feature to ensure the original is centered on
your output. For more information on Auto Center, refer to the Edge Erase feature
in the Added Features section.
Image Area
The maximum image area is 12.44 x 18.89” (315 x 480mm) for trim marks and
bleed purposes. The guaranteed image quality area is 12.04 x 18.89” (306 x
480mm).
DOCUCOLOR 6060 OPERATOR MANUAL
2-34
OVERVIEW
Identifying the Internal Components
Figure 24. Internal view of the DocuColor 6060
Serial Number Label
If the DocuColor 6060 has a loss of power, and it is impossible to access the
Machine Details tab to get the serial number, open the two main front doors. The
serial number label is in the center of the bottom frame of the digital press.
Paper Transport Drawer
This area is where paper is aligned, the image is applied and fused, and the
paper is flipped over if duplexing is required.
Serial Number Label
Charge Corotron Assemblies
Paper Transport Drawer
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-35
OVERVIEW
Tran s p o r t Modu l e
Paper from all trays moves through the Transport Module to the upper paper path
in the digital press.
The lower paper path in the digital press carries duplexed sheets through the
Transport Module to the digital press upper paper path.
Figure 25. Transport Module Paper Path
Figure 26. Transport Module
Tray 1
Tray 2
Upper paper
path
Lower paper
path
DOCUCOLOR 6060 OPERATOR MANUAL
2-36
OVERVIEW
Paper Path in the Digital Press
The paper path in the digital press transfers an image to the paper and fuses it
for both the simplex and duplex selections. It has two areas, the upper paper
path and the lower paper path. The upper path is used for both simplexing and
duplexing. The lower path is used for duplexing only. Horizontal Transport 1
decurls the paper when printing duplex.
Figure 27. Digital Press Paper Path
Horizontal Transport 2
Inverter Transport
Horizontal Transport 1
To Exit
Module
Alignment
Transport
Vacuum Transport
Fuser
Transport
Inverter
Gate
From
Duplex
Inverter
Transport
From Transport Module
To Transport Module
OVERVIEW
DOCUCOLOR 6060 OPERATOR MANUAL 2-37
OVERVIEW
Exit Module
A completed print passes through the Exit Module to the Offset Catch Tray or
other finishing device.
The Exit Module contains a Decurler that removes paper curl caused by the
fusing process.
The Exit Module also contains an Inverter which turns the paper over to image
side two when duplexing, or when face down output is selected.
Figure 28. Exit Module Paper Path
Figure 29. Exit Module
Duplex Inverter
Transport
Decurler
From Digital Press
To Inverter Transport
To Digital Press
To the
output
device
DOCUCOLOR 6060 OPERATOR MANUAL
2-38
OVERVIEW
Relocating the DocuColor 6060
If the DocuColor 6060 must be relocated, call your Xerox customer
representative. The Installation Planning procedure must be conducted for every
new site.
DOCUCOLOR 6060 OPERATOR MANUAL 13
3-1
PAPER AND PAPER TRAYS
3. Paper and Paper Trays
Recommended Materials List
Refer to the Color Materials Usage Guide, the Recommended Materials List, and
the Speciality Media Guide: Hints and Tips for paper guidelines. The
Recommended Materials List and the Speciality Media Guide: Hints and Tips
documents are updated on an on-going basis to include new papers and other
media. PDF files are available at www.xerox.com. Use the search parameter
DocuColor 6060 and follow the path until you reach the files to download.
Paper Handling
For the best performance load paper with the seam side up in all the paper trays.
The seam side is where the ream of paper is sealed.
NOTE: Many suppliers use arrows on the product labels to indicate the
preferred side to image first. Use this side (as signaled by the arrow) as
equivalent to the seam side when loading the paper.
Many factors affect the performance of paper, including room temperature,
humidity, paper quality, dust, and the size of the image area. If jams or paper curl
problems occur, remove the paper from the paper tray, turn it over, place it back
in the paper tray, and resume printing. If the problem is rectified, continue to load
your paper in the same manner. If the problem is not rectified, load a new ream
of paper and try the process again. If the problem persists, your System
Administrator can go into the Tools Mode and try the different decurler settings.
If, after trying all the previous suggestions, the problem still persists, call your
Xerox representative.
DOCUCOLOR 6060 OPERATOR MANUAL
3-2
PAPER AND PAPER TRAYS
For reliable digital press operation and good print quality, Xerox recommends the
following:
•Store Paper:
• On a flat surface. Do not store paper directly on the floor, since that
increases the possibility of moisture absorption. Paper should be stored
on pallets, or shelves or in cabinets in an area protected from extremes
of temperature and humidity.
• In a low dust area.
• In a low humidity area. Humidity is one of the most important steps to
promote proper paper characteristics. Optimum paper storage
conditions include a relative humidity of 35% to 55%. An increase in
humidity can cause paper to develop wavy edges. This occurs because
the edges absorb moisture while the rest of the ream remains
unaffected. Wavy edges can cause jams and misfeeds.
• In an air-tight moisture proof container.
• In controlled temperature. The temperature in the room where paper is
stored can have a significant effect on how that paper performs in the
machine. Optimum paper storage temperature is 68 to 76 degrees F (20
to 24.4 degrees C).
For additional paper handling information, refer to the Color Materials Usage
Guide.
• Cutting and Trimming Paper
Proper cutting of the paper is important. Mills offering paper in cut sizes cut
their papers using state-of-the-art rotary slitters on high performance
systems. Slitting and edge trimming by circular knives with dust removal at
every cutting point prevents contamination of the paper.
Trimming papers from parent sheets to get the desired output size may
generate dust if dull knives are used. The recommendation is to delay
trimming until printing has been finalized to prevent paper dust generation
and contamination.
If pre-printing is imperative, an in-house maintenance program, including
knife sharpness maintenance and dust removal with a vacuum or air system,
are key to achieving good results.
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-3
PAPER AND PAPER TRAYS
Paper Trays
Paper Trays 1 and 2 are the standard paper trays for the basic configuration of
the digital press.
The following figure shows the paper path from trays 1 and 2 through the
Transport Module.
Figure 1. Paper Path
Tray 1
Tray 2
To the
digital
press
From
Horizontal
(Duplex)
Transport
Transport Module
DOCUCOLOR 6060 OPERATOR MANUAL
3-4
PAPER AND PAPER TRAYS
Paper Guidelines
For the best results, remember the following:
• Do not load paper or other materials above the MAX line on the rear
paper guide.
• Do not store extra reams of paper in the paper trays.
• Do not use wrinkled, torn, curled, or folded paper.
• Use the paper sizes and weights shown in the Recommended Materials
List.
• Follow the suggestions in the Specialty Media Guide: Hints and Tips.
• Do not mix sizes or weights of paper in a paper tray.
• Ensure that the tray indicator LEDs are set for the correct paper size,
weight range, and paper type.
Copy paper is fed into the digital press in one of two positions: long edge feed
(LEF) or short edge feed (SEF). Long edge refers to the long edge of the paper.
When you see LEF, position the paper so the long edge is fed first. Short edge
refers to the short edge of the paper. When you see SEF, position the paper so
the short edge is fed first.
NOTE: It is imperative that you load paper with the paper guides adjusted
properly. If the paper is NOT loaded properly, it will skew and jams will occur.
Curl
When paper is exposed to heat, the paper loses moisture and curls toward the
heat source. High coverage jobs tend to curl more due to the toner plastification
effect on the paper surface. The system tries to reduce this by using mechanical
devices within the paper path called decurlers.
Your system has been designed with an automatic curl control system that uses
information such as: the amount of coverage on the page, paper weight, whether
the paper is coated or uncoated, and the current humidity and temperature to
determine the amount of pressure needed at the different decurlers to reduce
output curl.
If you are experiencing excessive curl, remove the paper from the tray, turn it
over and replace it in the tray. If the curl is still excessive, refer to the System
Administration Guide, Tools Mode chapter, to change the decurler settings to
accommodate the environmental and paper conditions.
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-5
PAPER AND PAPER TRAYS
*Refer to the Non-Standard Size Paper section in this chapter.
** Refer to the Tabbed Inserts section in this chapter.
*** Refer to the Recommended Materials List and the Speciality Media Guide
for guidelines.
NOTE: If you have an optional High Capacity Stacker (HCS), the backing may
come off when printing labels with the Stack Mode selected. Use the Top Tray
Mode when printing labels to avoid this problem.
Paper All Paper Trays
Minimum Paper Size 182mm x 182mm
(7.16 x 7.16”)
Maximum Paper Size 320mm x 488mm
(12.6 x 19.2”)
Standard Sizes B5 LEF/SEF
A4 LEF/SEF
B4 SEF
A3 SEF
8 x 10” LEF
8.5 x 11” LEF/SEF
8.5 x 13” SEF
8.5 x 14” SEF
11 x 17” SEF
12 x 18” SEF
A3+ SEF
SRA3 SEF
12.6 x 17.7” SEF *
12.6 x 19.2” SEF *
Paper Weight Range 64 - 300 g/m2
Transparencies Yes
(A4 LEF or 8.5 x 11” LEF)
Labels *** Yes
Transfer Paper *** No
Coated Paper Yes
Tabbed Inserts ** Yes
Drilled Yes
DOCUCOLOR 6060 OPERATOR MANUAL
3-6
PAPER AND PAPER TRAYS
Tray Capacity
All paper trays have a capacity of 2000 sheets of 24 pound (90 g/m2) paper.
Duplexing
The DocuColor 6060 duplexes prints from all paper trays up to 220 g/m2. The
system does not duplex media larger than 12.6 x 18” (321.1 x 458.1 mm).
Transparency Guidelines
Transparencies can be run from all the paper trays.
Use only the transparencies recommended:
• Xerox Removable Paper Stripe: USA and Canada, 3R5765; Xerox Europe,
3R93179.
• Load transparencies into a tray with the paper stripe side facing DOWN and
with the stripe as the leading edge. (The leading edge is the edge that feeds
into the digital press first.)
• Do not mix paper and transparencies in a tray. Jams may occur.
• Ensure that Transparency is selected in the Paper Weight section at the top/
front of the paper tray.
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-7
PAPER AND PAPER TRAYS
Tab b e d I nse r t s
Tabbed Inserts can be loaded into the paper trays as Non-Standard paper.
• When loading, the non-tabbed, short edge of the tabbed insert should be the
lead edge to the digital press.
• If a jam occurs while running tabbed sets, there is no recovery procedure.
• You have to manually reassemble your originals and prints, determine
where the job left off, and resume printing or cancel the job and start
again.
• The size of the tabbed insert should be 9 x 11 inch (229 x 279 mm) for letter
size tabs (223.5 x 296 mm for A4 equivalent tabs).
• The correct weight of the insert should be selected on the tray.
• Select Non-Standard size on the paper tray and on the Touch Screen, Tools
Mode, input 11 inches or 296 mm for A4 as the X axis and 9 inches or 223.5
mm for A4 as the Y axis dimensions for SEF.
Refer to the System Administration Guide for the procedure to program non-
standard size paper.
DOCUCOLOR 6060 OPERATOR MANUAL
3-8
PAPER AND PAPER TRAYS
Drilled Paper
3-hole drilled paper can be run from all the trays either LEF or SEF with the holes
facing any direction.
NOTE: If you are stapling 3-hole drilled paper with the optional High Capacity
Stacker Stapler, refer to the Accessories chapter for paper loading instructions,
based on the position of the staple.
Letterhead
Different inks and dry inks/toners are used to produce preprinted letterhead that
may not pass through the digital press intact.
Refer to the Specialty Media Guide: Hints and Tips for information on using
preprinted letterhead paper.
Non-Standard Size Paper
Non-Standard size paper is identified as any paper for which there is no paper
guide setting within the minimum and maximum sizes for the trays: 7.16 to 12.6
LEF or 7.16 to 19.2 SEF (182 - 320mm LEF or 182 x 488mm SEF)
Non-Standard size paper can be loaded into all the trays. The Non-Standard
setting must be selected on the top/front of the paper tray. Refer to the System
Administration Guide for the procedure to program a Non-Standard size paper to
be the default setting for a particular tray.
Auto Tray Switching
When Auto Tray Switching (ATS) is activated in the Tools Mode, the digital press
automatically switches to another tray containing paper of the identical size,
weight, type, and feeding orientation (SEF or LEF) when the tray being used is
empty. Refer to the System Administration Guide for the instruction on enabling
ATS.
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-9
PAPER AND PAPER TRAYS
Auto Paper
Auto Paper can be enabled in the Tools Mode if the optional Scanner is
connected or not. When enabled, the digital press automatically selects the
paper tray containing the correct size paper.
Refer to the System Administration Guide for information on how to enable Auto
Paper or to select a particular tray as the default setting.
When the Light Weight Productivity Setting in Tools Mode is selected as the
default setting, Auto Paper will select only 75-105 g/m2 paper in the correct size.
When the Auto or Heavy Weight Productivity Setting is enabled, Auto Paper
selects only 106-135 g/m2 paper in the correct size.
NOTE: The Basic Features screen displays only if the optional integrated
scanner is connected.
Figure 2. Basic Features Screen
DOCUCOLOR 6060 OPERATOR MANUAL
3-10
PAPER AND PAPER TRAYS
Loading Paper
Use this procedure to load paper in any paper tray.
1Pull out the tray slowly until it stops.
2Load the correct size paper into the tray in the correct feeding orientation. Refer
to the orientation labels on each tray.
• Load the paper seam side (the side on which the ream of paper is
sealed) up in all the trays.
• Do not load materials above the MAX line located on the rear Edge
Guide.
• Do not store extra reams of paper in the open area of the paper trays.
The tray will become inoperable until the paper is removed.
NOTE: Many suppliers use arrows on the paper ream labels to indicate the
preferred side to image first. Use this side (as indicated by the arrow) as
equivalent to the seam side when loading the paper.
Figure 3. Orientation Label
for all Trays
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-11
PAPER AND PAPER TRAYS
3Adjust the paper guides by pressing in the guide release and carefully moving the
Edge Guide until it lightly touches the edge of the material in the tray.
4Although all the trays have auto size detection capability, the paper weight
(g/m2) range must be selected on the Weight Indicator at the top/front of each
tray. Selecting the correct paper weight range affects the throughput
performance and image quality. Press the selection button until the light next
to the correct weight is illuminated.
Refer to the Paper Weight Conversion Tables in this chapter to convert pounds to
grams.
5Select Transparency if you are running transparencies.
6Select Non-Standard paper if the size indicators for the paper guides inside the
tray do not show the size of the paper you are loading.
7Select Coated or Uncoated paper.
Figure 4. Paper Trays Size, Type, Weight Indicator - with words
Figure 5. Paper Trays Size, Type, Weight Indicator, word-less
Selection buttons
Selection buttons
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3-12
PAPER AND PAPER TRAYS
Paper Trays Air Adjustment
Blowers help control the environmental conditions in the paper trays to ensure
optimum print capability:
• Each paper tray has two blowers. The lead edge blower is on at all
times and produces heated air if one of the following selections are
made: Coated paper, Transparencies, or plain paper 106 g/m2 or heavier.
The trail edge blower is on at all times and does not produce heated air.
• The paper trays also have air adjustment levers on the drawer to
regulate the direction of the air.
8 If the paper weight is between 64 and 256 g/m2, the position of the air
adjustment levers should be toward the front of the tray.
9If the paper weight is between 257 and 300 g/m2, the position of the air
adjustment levers should be positioned toward the rear of the tray.
Figure 6. Air Adjustment Levers
PAPER AND PAPER TRAYS
DOCUCOLOR 6060 OPERATOR MANUAL 3-13
PAPER AND PAPER TRAYS
Paper Weight Conversion Tables
Specific Weight Conversion
Yellow shading indicates grades widely used for this classification
Grammage
g/m2
Xerographic
Bond, Writing,
pounds
17 x 22” - 500
sheets
Offset, Text,
Book,
pounds
25 x 38”-
500 sheets
Cover,
pounds
20 x 26” -
500 sheets
Index,
pounds
25.5 x 30.5”
- 500 sheets
Bristol and
Tag, pounds
22.5 x 28.5”
- 500 sheets
50 13 34 18 28 23
60 16 41 22 33 27
64 17 43 24 35 29
75 20 50 28 41 34
80 21 54 30 44 36
90 24 60 33 50 41
105 28 70 39 58 48
120 32 80 44 66 55
135 35 90 50 75 62
150 40 100 55 83 67
158 42 107 58 87 72
163 43 110 60 90 74
176 47 119 65 97 80
200 53 135 74 110 91
203 54 137 75 11 2 93
216 57 146 80 119 98
220 59 149 81 122 100
259 66 169 92 140 114
280 74 189 104 155 128
DOCUCOLOR 6060 OPERATOR MANUAL
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PAPER AND PAPER TRAYS
Weight Conversion Ranges
Grammage
g/m2
Xerographic
Bond,
Writing,
pounds
17 x 22” -
500 sheets
Offset, Text,
Book,
pounds
25 x 38” -
500 sheets
Cover,
pounds
20 x 26: -
500 sheets
Index,
pounds
25.5 x 30.5”
- 500 sheets
Bristol and
Tag, pounds
22.5 x 28.5”
- 500 sheets
64 - 80 17 - 21 43 - 54 24 - 30 35 - 44 29 - 36
81 - 105 22 - 28 55 - 70 31 - 39 45 - 58 37 - 48
106 - 135 29 - 36 71 - 90 40 - 44 59 - 75 49 - 62
136 - 150 37 - 40 91 - 100 45 - 55 76 - 83 63 - 67
151 - 220 41 - 59 101 - 149 56 - 81 84 - 122 68 - 100
221 - 280 60 - 74 150 - 189 82 - 104 123 - 166 101 - 128
DOCUCOLOR 6060 OPERATOR MANUAL 14
4-1
SCANNER
4. Scanner
Scanning
The Scanner and Duplex Automatic Document Feeder (DADF) are optional
accessories for the DocuColor 6060. This chapter will familiarize you with the
scanner features you can use for scan-to-print jobs. The following scanner
functions are discussed:
• Basic Scanning Steps
• The DADF
• Conditions such as Auto Rotation, White Borders, etc.
• Basic Features
• Added Features
• Image Quality
• Output Format
• Job Assembly
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Basic Scanning Steps Using the Glass
Use the following steps for one-sided copies. Refer to the Basic Features section
for two-sided copies.
1Press the Clear All button to clear any previous programming.
2Display the Basic Features tab.
3Lift the DADF and place the original face down on the Document Glass and close
the DADF. Do not press down on the DADF with excessive force when scanning
thick originals such as books.
4Ensure that the document is registered using the same orientation on the
Document Glass as the paper in the chosen paper tray (that is, LEF on the glass if
the paper in the chosen paper tray is LEF; SEF on the glass if the paper in the
chosen paper tray is SEF).
Figure 1. Original Registration on the Document Glass
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• The scanner will have difficulty recognizing the size of the original if the
following are placed on the Document Glass.
• Highly transparent originals, such as transparencies or tracing paper.
• Originals with dark edges.
Refer to Document Type/Dark Edges in the Image Quality chapter to
scan originals with dark edges.
• Photographs with dark edges and without a white border.
• Shiny originals.
• Originals with dark backgrounds.
• Thick originals such as books.
• Originals copied with the DADF open, and the area housing the digital
press is brightly lit.
5Enter the required quantity of copies using the keypad.
If you enter an incorrect quantity, press the C (Clear) button.
6Select any other required features by touching the button corresponding to the
feature. Some screens require that you touch Save to save your selections or
Cancel if the selection made is incorrect.
7Press the Start button.
You can press Start while the digital press is warming up. The scanning process
begins automatically at the end of the warm-up time.
To stop the scan process, press the Pause button.
KEY POINT: Do not use excessive force to press down on the Duplex
Automatic Document Feeder when scanning bound documents.
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Using the Duplex Automatic Document Feeder (DADF)
Document Specifications
Documents should meet the following guidelines for optimum operation.
Document jams may occur if originals other than those recommended are used.
Jams may damage the originals.
• The weight of the original should be from 16 to 32 pounds (64 to 128 g/m2).
• 8.5 x 5.5 inches, 8.5 x 11 inches, 8.5 x 14 inches, 11 x 17 inches, A5, A4, A3,
and 8.5 x 13 inches are recommended original sizes.
If the DADF senses documents in the feeder other than those recommended, a
message displays and the digital press stops. Place the original documents on
the Document Glass, or enter the document size by using the Original Size
feature in the Added Features tab.
If the input document is slightly smaller or larger than a standard size document,
the Duplex Automatic Document Feeder may detect it as a standard size
document. Dark areas or image loss along the edges may occur. Enter the
document size by using the Original Input feature or the Edge Erase feature on
the Added Features tab.
The following document types cause document jams or malfunction of the DADF.
Make copies of these documents by placing them directly on the Document
Glass.
• Book, pamphlet, and booklet documents
• Broken, creased, or paste-up documents
• Documents with clips and staples
• Transparent documents (the document size cannot be detected automatically
or the DADF belt is copied)
• Documents with black carbon
• Documents smaller than A5 size (8.5 x 5.5 inches)
• Paper weight heavier than 32 pound (128 g/m2)
• Coated paper
KEY POINT: If you are using the Duplex Automatic Document Feeder (DADF)
to scan more than 50 originals, you can enable the Additional Originals feature in
Tools Mode to scan the entire stack of originals as one scan-to-print job. Refer to
the System Administration Guide for information on how to enable this feature.
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Identifying DADF Parts
Figure 2. DADF
Part Description
Document Feed
Lamp
Lights when the original is properly
seated in the DADF and ready to be
scanned.
Paper Guide Must be adjusted lightly against the
original.
Output Tray After the original is scanned it is fed to
the Output Tray.
Output Tray
Extension
If you have an 8.5 x 14 inch or larger
original, pull out the Output Tray
Extension to help support the output.
Document Feed Lamp Output Tray
Extension
DADF
Paper
Guide
Output Tray
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4-6
SCANNER
Using the DADF
1Remove any paper clips or staples from the documents.
2Place up to 50 same size or mixed size from 16 to 32 pound (64 to 128 g/m2)
documents face up in the DADF Tray. Slide the documents to the left until the
green Document Feed Lamp is lit.
3Ensure that the paper guide is against the document.
4Extend the DADF Output Tray to accommodate longer length output.
5Press the Clear All button to clear any previous programming.
6With the Basic Features screen displayed, enter the required quantity of copies
using the keypad.
If you enter an incorrect quantity, press the C (Clear) button.
7Select any other required features by touching the button corresponding to the
feature. Some screens require that you touch Save to capture your selections.
8Press the Start button to begin the scan operation. The original is fed from the
top of the stack to the Document Glass to be scanned then face down to the
DADF output tray on the right.
NOTE:If the DADF belt is dirty and the original is a thin or transparent
document, background may appear on the copy. This may also occur when copies
are made using the Document Glass. Place a white sheet of paper of the same
size on top of the document being copied to eliminate background until the belt is
cleaned.
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Clearing a DADF Jam
Figure 3. Left Cover of the DADF
1Open the left cover of the DADF.
2Carefully remove the jammed original. If the original tears, ensure all pieces are
removed.
3Follow all instructions on the Touch Screen.
4Press Start to resume the job.
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4-8
SCANNER
Auto Image Rotation
The DocuColor 6060 offers an automatic rotation feature for 8.5 x 11 inch, or A4,
original documents input from both the Duplex Automatic Document Feeder and
the Document Glass. This feature must be activated through Tools Mode. Refer
to the System Administration Guide for the procedure.
If the scanner detects that the orientation of the original document is different
from the orientation of the paper tray selected, an orientation mismatch message
appears and asks if you want to rotate the image. Select “Yes” to rotate the
image.
If you do not want to rotate the image, select “No”. Use the Reduce/Enlarge
feature, on the Basic Features tab, to fit the image onto the paper orientation
selected.
White Border Edges
All prints made on the DocuColor 6060 have white border edges on four sides of
the output. There is a factory setting which removes 2 mm from all four edges of
the input original. This factory setting cannot be altered.
Scanner Adjustments
If the white border edges result in image loss on your copies, select the Auto%
option in the Reduce/Enlarge feature to minimize the image loss. The Auto%
option automatically reduces or enlarges the copy, based on the size and
orientation of the document and the paper tray selected. This option is applied
only to standard size documents.
You may also use the Auto Center feature to ensure the original is centered on
your output. For more information on Auto Center, refer to the Edge Erase feature
in the Added Features section.
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Touch Screen
Use the Touch Screen to select features and options that specify the appearance
of the scanned output.
The Touch Screen also displays messages that indicate the status of the digital
press during idle, run, or fault conditions.
The Touch Screen displays the default screen selected in the Tools Mode by your
System Administrator. The default screen can be the Basic Features, Job Status
or Machine Status screen.
Message Area
The message area at the top of the Touch Screen displays messages concerning
the digital press status, programming conflicts, or errors. The messages may also
provide instructions for the operator.
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Tabs/Buttons/Icons
Some screens on the Touch Screen display tabs which contain selectable
options.
Features and options are initially set to the factory default settings. These
settings can be changed by your System Administrator in Tools Mode.
Ask your System Administrator for more information regarding these selections,
or refer to the Tools chapter of the System Administration Guide.
Figure 4. Message Area, Tabs and Option Buttons
Message Area
Tab
Option
Button
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DOCUCOLOR 6060 OPERATOR MANUAL 4-11
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Touch Screen Button Types and Functions
Selectable Touch Screen buttons are in color and shadowed. These buttons
change appearance when selected. The standard button types are described as
follows:
• Option buttons
Option buttons are blank with words or graphics to the side.
Some features have more options associated with them than can be
displayed on one screen. Touching a More... button displays a screen with
more options.
• Icon buttons
Icon buttons are Option buttons that display icons.
• Arrow buttons
Arrow buttons allow you to change values for features such as Variable
Reduce/Enlarge.
Touch the up arrow to increase the value; touch the down arrow to
decrease the value. Changes are displayed in the value boxes.
Values on the DocuColor 6060 are set in millimeters (mm) and inches.
• Fixed selection buttons
Fixed selection buttons allow you to select preset (default) values indicated
on the Touch Screen.
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SCANNER
• Cancel and Save buttons
The Cancel button allows you to cancel selected feature options without
saving them.
The Save button allows you to save selected feature options.
Figure 5. Screen Button Types
Save
Button
Cancel
Button
Fixed Option
Arrows to
set values
Icon
Button
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DOCUCOLOR 6060 OPERATOR MANUAL 4-13
SCANNER
Basic Features
Features and options discussed follow the factory default settings. You may see
different settings depending on the options your System Administrator has
selected in Tools Mode.
Touch the Features button on the Control Panel to display the Basic Features
screen. The Basic Features tab contains the basic selections necessary for
scanning a document. Touch the feature button desired. Trays 3 and 4 appear in
the Paper Supply column only when an optional Second Feeder Module has been
connected to the digital press.
Figure 6. Basic Features Screen
DOCUCOLOR 6060 OPERATOR MANUAL
4-14
SCANNER
Color Mode
Auto
The Auto feature, located in the Color Mode column on the Basic Features
screen, enables the DocuColor 6060 to automatically sense if the original
document is in color or black and white. If the original is in color, the DocuColor
6060 automatically uses Full Color. If the original is in black and white, the
DocuColor 6060 automatically uses Black Only, which reduces color dry ink used.
Gold, silver, and fluorescent colors cannot be copied accurately. The dry inks
(toners) do not contain the metallic particles necessary to accurately reproduce
gold and silver colors or the fluorescent properties that are required to reproduce
fluorescent colors.
With the Auto Color option, some very dark colors may be sensed as black and
therefore copied as black. In these cases, select the Full Color option.
For the scanner to accurately sense the presence of color on a document during
the prescan cycle, the color area on the document must be greater than 2 inches
x 2 inches (approximately 50 mm x 50 mm). If the color area is less than 2 inches
x 2 inches (approximately 50 mm x 50 mm), select the Full Color option.
Full Color
Select the Full Color option, located in the Color Mode column on the Basic
Features screen, when the original contains color and black. In the Full Color
mode, the DocuColor 6060 uses all four colors: cyan, magenta, yellow, and black
for the output document.
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DOCUCOLOR 6060 OPERATOR MANUAL 4-15
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3 Pass Color
Select the 3 Pass Color option, located in the Color Mode column on the Basic
Features screen, when the document contains very little black, or when Process
Black is acceptable over a true reproduction black (used with photographs, for
example). The DocuColor 6060 uses only cyan, magenta, and yellow to produce
the output image.
Process Black is a combination of cyan, magenta, and yellow. The three dry inks
(toners) are combined together in equal amounts to produce black. No Black dry
ink (toner) is used.
Black Only
In the Black Only mode, the digital press uses only black dry ink (toner) and the
output is black only regardless of the colors in the original. The Black Only
feature is located in the Color Mode column on the Basic Features screen.
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SCANNER
Single Color
Select from the color palette displayed. In the Single Color Mode, the
percentages of cyan, magenta, and yellow can be adjusted to vary the output
hue.
1Touch the Single Color... button on the Basic Features screen. The Single Color
Palette screen is displayed.
Figure 7. Single Color Palette Screen
2Select the desired color from the color palette.
3Touch the Color Adjust button. The Color Adjust screen is displayed.
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DOCUCOLOR 6060 OPERATOR MANUAL 4-17
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4If you want to adjust the hue, press the up/down buttons to adjust the
percentages of cyan, magenta, and yellow. The box reflecting the overall color
changes as the color is adjusted. Touch Save when the desired hue has been
achieved.
Figure 8. Color Adjust Screen
5Continue selecting options for your job.
6When you are finished selecting options, press the Start button.
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4-18
SCANNER
Reduce/Enlarge
The Reduce/Enlarge feature, located on the Basic Features screen, allows you to
select the size of the output image from preset values or through independent
ratios for the image length and width. The DocuColor 6060 can also be set up for
automatic reduction or enlargement.
Depending on what the System Administrator has selected, you see several
percentage options for reduction or enlargement.
For example, 78% reduces an 8.5 x 14 inch image to fit on 8.5 x11 inch paper.
Copies may be reduced to 25% or enlarged to 400%.
If the image on the document extends to the edge of the page, press the More...
button in the Reduce/Enlarge column, and select Whole Image to minimize the
image loss on the copies.
Figure 9. Basic Features Screen
100%
100%, located in the Reduce/Enlarge column on the Basic Features screen,
ensures that the entire original is copied if the paper tray selected and the
original are the same size.
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DOCUCOLOR 6060 OPERATOR MANUAL 4-19
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Auto%
The Auto% option, located in the Reduce/Enlarge column on the Basic Features
screen, automatically reduces or enlarges the image, based on the size and
orientation of the document and the paper tray selected. This option is applied
only to standard size documents.
Select Auto% when the original document and the copy paper are different sizes.
KEY POINT: A factory default setting of 2 mm edge erase applies to making
copies. This setting cannot be altered.
The image is reduced or enlarged in the same proportions for the X (horizontal)
and Y (vertical) directions.
The Auto Paper option in Paper Supply is not available when Auto% is selected
and may not be available for your configuration.
Third Button
The third button in the Reduce/Enlarge column is set to a factory default. 129%
is an example of how the value can be set. This factory default can be changed in
the Tools Mode. For more information on how to change this default, refer to the
System Administration Guide.
Fourth Button
The fourth button in the Reduce/Enlarge column is set to a factory default. 64%
is an example of how the value can be set. This factory default can be changed in
the Tools Mode. For more information on how to change this default, refer to the
System Administration Guide.
Common Percentage Conversions
Percentage Paper sizes
64% 11 x 17 inch to 8.5 x 11 inch
129% 8.5 x 11 inch to 11 x 17 inch
70% A3 to A4
78% 8.5 x 14 inch to 8.5 x 11 inch
141% A4 to A3
154% 5.5 x 8.5 inch to 8.5 x 11 inch
220% 3.5 x 8.5 inch to 8.5 x 11 inch
DOCUCOLOR 6060 OPERATOR MANUAL
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More...
•100%:
100% ensures that the entire original is copied if the paper tray selected and
the original are the same size.
Figure 10. Reduce/Enlarge, More... Screen
•Auto%:
The Auto% option automatically reduces or enlarges the copy, based on the
size and orientation of the document and the paper tray selected. This option
is applied only to standard size documents.
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DOCUCOLOR 6060 OPERATOR MANUAL 4-21
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• Preset/Variable:
Preset is the quickest way to select a desired magnification. Up to six
Presets are available at one point in time, and the values of Presets can be
changed in Tools Mode. Refer to the System Administration Guide for
procedures.
You can set Variable values using the arrows or you can input the numeric
value from the keypad for values from 25 to 400%.
1Touch the More... button on the Basic Features screen
2Touch the Preset/Variable button. The Preset/Variable screen is displayed.
Figure 11. Preset/Variable Screen
3If you select a Preset percentage. Press Save. If you choose to input a variable
percentage, either press the up/down arrows to the desired percentage or enter
the number by using the keypad. Press Save.
4Continue selecting options for your job.
5When the option selections are complete, press Start.
DOCUCOLOR 6060 OPERATOR MANUAL
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•Custom:
To customize, 25 to 400% can be selected independently on both the X and Y
axis using the up and down arrows.
Auto Custom automatically reduces or enlarges the width and length of the
image on the original by different percentages. The percentage is based on
the prescanned size of the original document in relation to the size of the
paper selected.
1Touch the More... button on the Basic Features screen.
2Touch the Custom button. The Custom screen is displayed.
Figure 12. Custom Screen
3Select an independent variable percentage for the X axis using the X up and
down arrow buttons. Select an independent variable percentage for the Y axis
using the Y up and down arrows, OR select the percentage simultaneously for
the X and Y axis using the X/Y up and down arrow buttons.
4 Press Save.
5Continue selecting options for your job.
6When the option selections are complete, press Start.
XX/Y Y
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DOCUCOLOR 6060 OPERATOR MANUAL 4-23
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•% by Length:
Input the Length of the Original from 0.1 to 17 inches and the Length of the
Copy Paper from 0.1 to 17 inches. The digital press compares the length and
width of the original to the length and width of the paper in the tray
selected, and then calculates the correct magnification to produce the
desired output.
1Touch the More... button on the Basic Features screen.
2Touch the % by Length button. The % by Length screen is displayed.
Figure 13. % by Length Screen
3Input the length of the original using the up and down arrow buttons.
4Input the length of the copy paper using the up and down arrow buttons.
5 Press the Save button.
6Continue selecting options for your job.
7When you have finished selecting options, press Start.
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•Whole Image:
The Whole Image feature prevents a loss of image at the edges of your print
by automatically fractionally reducing a bleed edge original image. Use
Whole Image when you have selected 100% or Auto% in the Reduce/
Enlarge feature.
Set the Edge Erase feature to 0mm.
Whole Image cannot be used with the following features.
• Image Shift
• Repeat Image
• Poster
• Color Bar
•N-Up
• Mirror Image
• Booklet Creation
Figure 14. Whole Image Screen
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DOCUCOLOR 6060 OPERATOR MANUAL 4-25
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Paper Supply
Two large capacity paper trays are standard with the digital press. An optional
second feeder module with two more large capacity trays is also available.
The paper size displayed on the Basic Features screen for each tray is set by
adjusting the paper guides in each tray. Refer to the Paper and Paper Trays
chapter for more information on paper weights and types than can be used.
The default tray is set in Tools Mode. To change to another tray, touch the button
for the tray on the Basic Features screen.
Auto Paper
Auto Paper automatically senses the size of the original and selects the proper
paper tray for output. For more information on how to set Auto Paper or a specific
tray as the default selection, refer to the System Administration Guide.
DOCUCOLOR 6060 OPERATOR MANUAL
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Output
The graphic and button selections that appear in the Output column are
automatically displayed by the system according to the finishing accessories
connected to your digital press.
Possible combinations are:
• Offset Catch Tray
• High Capacity Stapler
• High Capacity Stacker
• High Capacity Stacker and High Capacity Stapler
• High Capacity Stacker 1and High Capacity Stacker 2
• High Capacity Stacker and a DFA Finishing Device
1With the Basic Features screen displayed, touch the square button for the
desired finishing device.
2Touch the round Settings button.
3Refer to the Accessories chapter for detailed information on making settings for
individual finishing devices.
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DOCUCOLOR 6060 OPERATOR MANUAL 4-27
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Common Finishing Selections
Most of the finishing devices available for the DocuColor 6060 enable the
following selections:
•Collated:
Collated refers to copies that are delivered as sets and offset in the output
device. Each set is in the order in which the originals were scanned
(1, 2, 3..., 1, 2, 3..., 1, 2, 3...).
•Uncollated:
Uncollated refers to copies that are delivered to the output device in the
order in which they were copied (1, 1, 1,..., 2, 2, 2,..., 3, 3, 3,...).
•Auto: The digital press selects the optimal output orientation automatically.
•Face Up: Output is delivered face up.
•Face Down: Output is delivered face down for confidential documents.
Unique Finishing Selections
For finishing options unique to the device, or devices, connected to your
DocuColor 6060, refer to the Accessories chapter.
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Added Features
The Added Features tab gives you more selections for additional complex copy
jobs.
Figure 15. Added Features Screen
2 Sided Output
Use the 2 Sided Output feature to scan 1-sided or 2-sided originals for 1-sided or
2-sided output.
The 2 Sided Output feature can be used with 16 through 28 pound (64 through
105 g/m2) paper, or for standard paper sizes smaller than 12 x 18 inches (A3).
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DOCUCOLOR 6060 OPERATOR MANUAL 4-29
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1-1
This scans a 1-sided original and produces 1-sided output.
Figure 16. 1-1 Sided Screen
1-2
This scans 1-sided originals and creates 2-Sided output. Indicate the orientation
of the copies to be Head to Head or Head to Toe.
Figure 17. 1-2 Sided Screen
2-1
This scans a 2-sided original and produces 1-sided copies. Indicate whether the
original is Head to Head or Head to Toe orientation.
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Figure 18. 2-1 Sided Screen
2-2
This scans a 2-sided original and creates 2-sided output. Indicate whether the
original is Head to Head or Head to Toe orientation. Also indicate the orientation
of the copy to be Head to Head or Head to Toe.
Figure 19. 2-2 Sided Screen
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Image Shift
Image Shift enables specific kinds of image repositioning on output. When using
2-Sided Output, the Image Shift options can be set independently for each side.
The Image Shift feature is located on the Added Features screen.
No Shift
If No Shift is selected, the digital press assumes that the original document is
registered in the upper left corner of the Document Glass. If the document is
offset from this registration point, the image on the output copy will be offset by
the same amount. No adjustment is made to your copies.
Figure 20. No Shift Screen
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Auto Center
Auto Center automatically places the scanned image in the center of the output
paper size. The original should be smaller than the output paper, or the image
should be reduced if the original is larger than the output paper.
In some cases, the original image center is shifted slightly on the output copy.
The orientation of the output image is determined by the placement of the
document on the Document Glass and the orientation of the selected paper
supply.
Figure 21. Auto Center Screen
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Margin Shift
Use the Margin Shift feature to create a margin for binding one edge of a
document by shifting the image away from that edge.
The Margin Shift feature enables you to center a document image, shift the
image to one edge slightly, or move the image to a specified edge (0 to 50 mm
Left/Right or Top/Bottom) of the output copy.
1Touch the Image Shift button on the Added Features screen.
2Touch the Margin Shift button. The Margin Shift screen is displayed.
Figure 22. Margin Shift Screen
Choose Top/Bottom or Left/Right (only one choice can be made), and input the
Margin Shift in mm using the up and down arrow buttons.
3 Press Save.
4Continue selecting options for your job.
5When you are finished selecting options, press Start.
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Unrestricted Shift
Unrestricted Shift allows independent shifting of the image horizontally and/or
vertically. The limit is the maximum dimension of the paper. The X axis can be
shifted 0 to 432 mm and the Y axis can be shifted 0 to 297 mm.
1Touch the Image Shift button on the Added Features screen.
2Touch the Unrestricted Shift button. The Unrestricted Shift screen is displayed.
Figure 23. Unrestricted Shift Screen
3Input the X axis in mm using the X up and down arrow buttons.
4Input the Y axis in mm using the Y up and down arrow buttons.
5Press Save.
6Continue selecting options for your job.
7When you are finished making selections, press Start.
X
Y
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Corner Shift
Corner Shift enables shifting of the image to each of the four corners of the paper
or to the center of each of the four sides of the paper (eight positions total).
Corner Shift may not be evident on your output if you copy your original
document at 100%.
The orientation of the image on the copies is determined by the placement of the
document on the Document Glass and by the orientation of the selected paper
supply.
1Touch the Image Shift button on the Added Features screen.
2Touch the Corner Shift button. The Corner Shift screen is displayed.
Figure 24. Corner Shift Screen
3Touch the arrow that corresponds to the location in which you would like to place
the image.
4Press Save.
5Continue selecting options for your job.
6When you are finished selecting options, press Start.
Selection
Arrows
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Original Input
The Original Input feature, located on the Added Features screen, enables you to
specify the size of the original document to be scanned. You may select a
standard international size, standard US paper size, or a non-standard size. This
feature also allows you to specify automatic feed (DADF) or manual feed
(Document Glass).
Figure 25. Original Input Screen
Auto
Auto automatically detects the size of the original document. The Mixed Size
Originals selection is off (default). There is a loss of productivity if Auto and
Mixed Size Originals are both selected due to the need for a prescan of each
document.
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Manual Input
When you use the Manual Input option, place the documents on the Document
Glass one at a time. The machine prescans each document for size so it is not
necessary to select Mixed Size Originals. There is no loss of productivity,
however, if Mixed Size Originals is selected with Manual Input. When you select
a size from one of eight standard sizes or you customize the size of the original
on the X (0.4 - 17 inches) and Y (0.4 - 11.7 inches) axis, the size you choose will
apply to all the documents for that job.
1Touch the Original Input button on the Added Features screen.
2Touch the Manual Input button. The Manual Input screen is displayed.
Figure 26. Manual Input Screen
3Press the button for the appropriate Standard Size. To Customize the size, press
the Custom Size button, and use the up and down arrow buttons to enter both
the X and Y axis. If you select Custom Size, the Custom Size screen appears.
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Figure 27. Manual Input, Custom Size Screen
4 Press Save.
5Continue selecting options for your job.
6When you are finished selecting options, press Start.
Mixed Size Originals
You can copy jobs with mixed size originals when you use the Duplex Automatic
Document Feeder (DADF). When you select the Mixed Size Originals feature and
Auto Paper Supply (this feature may not be available with your configuration), the
scanner automatically identifies the document size and selects the correct paper
supply.
You may use as many different sized originals for Mixed Sized Originals as you
wish providing you are using standard size paper and have the appropriate paper
in the Paper Trays.
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Bound Originals
The Bound Originals feature allows you to copy bound documents such as books,
magazines, journals, notebooks, glued forms, or stapled sets. When you select
this feature, each page is copied onto a separate sheet of paper. If you select Left
Page, only the page on the left side of the bound original is scanned and copied.
If you select Right Page, only the page on the right side of the bound original is
scanned and copied. Selecting Both Pages scans and copies the pages on both
sides of the bound original.
1Touch the Bound Originals button on the Added Features screen. The Bound
Originals screen is displayed.
Figure 28. Bound Originals Screen
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2Touch the Left Page button to scan and copy the left page. Touch the Right
Page button to scan and copy the right page. Touch the Both Pages button to
scan and copy both pages.
3If you select Left Page or Right Page, use the up and down arrow buttons to
indicate the desired amount of Binding Erase in millimeters (0-50 mm).
Figure 29. Left Page Bound Originals Screen
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4If you select Both Pages, indicate the amount of binding erase using the up and
down arrow buttons. Indicate the Reading Order by touching either the Left or
Right button.
• Touch the Left button to have output delivered in sequential order: 1, 2, 3...
• Touch the Right button to have output delivered in reverse order: 3, 2, 1...
Figure 30. Both Pages Bound Originals Screen
5Touch the Save button.
6Continue selecting options for your job.
7When you are finished selecting options, press the Start button.
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Edge Erase
The Edge Erase feature, located on the Added Features screen, allows you to
erase images around the border of a document. Edge Erase also deletes center
streaks caused by a gap between the spine of a bound document and the
Document Glass.
To deactivate the option, select “Off.”
Figure 31. Edge Erase Off Screen
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Edge Erase for Drilled Paper
Edge Erase can be used to erase the black holes created when copying an
original that is printed on drilled paper. This can be used for 1-Sided and 2-Sided
scan to print jobs from the Duplex Automatic Document Feeder (DADF).
Using the Edge Erase feature for this purpose may cause some image loss on the
opposite side of the document.
Use the following procedure to use Edge Erase to erase black holes on output:
1Choose the appropriate paper tray in the Paper Supply column on the Basic
Features screen.
2Select Original Input on the Added Features screen. Select Manual Input and
Custom Size.
3Make sure that the Y dimension is set to equal the length of the original being
copied.
4Change the X dimension to a size equal to the width of the original minus the
edge amount for the holes.
For example, for an 8.5”x11” original, input 8” for the X dimension.
5Press the Save button.
6If you are have a 2-Sided scan to print job, select 2 Sided Output on the Added
Features screen. Select 2-2 Sided. Select Head to Head in both the Images on
Original and Images on Copy columns.
7Press the Save button. Select any other features needed for the job.
8Place the originals into the DADF in the short edge feed direction with the holes
facing the user.
You will get an Image Orientation Mismatch fault when the originals are being
scanned. Select Yes to rotate the image.
9Another screen will appear asking if you want to continue with the job, select
Resume Scan.
The scan to print job will then be output.
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Border Erase
The Border Erase feature makes it possible to specify the size of border to create
on all four sides of a print. You can erase the border in 1 mm increments from a
minimum of 0 mm up to a maximum of 50 mm.
Border Erase and Edge Erase work independently of each other.
The default value for Border Erase is 2 mm and may be changed in Tools Mode.
Refer to the System Administration Guide for instructions.
Figure 32. Border Erase Screen
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Edge/Center Erase
Edge/Center Erase allows you to erase the Left/Right edge, Top/Bottom edge,
and Center from 0 to 50 mm in increments of 1 mm. Left/Right and Top/Bottom
can be set independently.
Edge Erase is proportional to Reduce/Enlarge. For example, if Edge Erase is set
for 30 mm and 50% reduction is programmed then the amount of Edge Erase will
be 15 mm on the output.
When using 2-Sided Output, the same amount of erasure applies to sides 1
and 2.
Center Erase erases the shadow line from scanning the spine of a bound original
(for example a book or a magazine). It is also useful for erasing the boundary line
between two documents placed side by side on the Document Glass.
Center Erase may be specified between 0-50 mm in increments of 2 mm. When
you specify a value, each side of the center is erased by half of the specified
value. A Center Erase value of 30 mm results in 15 mm being erased from either
side of the center.
For some original image sizes, Edge/Center Erase does not occur exactly in the
center of the output image. Center Erase default is 0 mm, which can be changed
in Tools Mode. Refer to the System Administration Guide for more information on
how to change this setting.
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1Touch the Edge Erase button on the Added Features screen.
2Touch the Edge/Center Erase button. The Edge/Center Erase screen is
displayed.
Figure 33. Edge/Center Erase Screen
3Input the Left/Right, Top/Bottom, and Center Erase as desired using the
appropriate up and down arrow buttons.
4 Press Save.
5Continue selecting options for your job.
6When you are finished selecting options, press Start.
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Stored Programming
The Stored Programming feature, located on the Added Features screen, enables
you to store up to 10 scan to print jobs in memory. Store Programming, Recall
Programming, and Delete Programming are available in both Interrupt and
Normal Modes. Use the up and down arrow buttons to select a storage location,
then select one of the choices described below:
Store Programming
Store Programming saves the current job programming selections. Use Store
Programming to save complex feature settings that you use frequently.
Figure 34. Stored Programming Screen
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Recall Programming
Recall Programming retrieves stored jobs and applies their programming features
to a new copy job.
Figure 35. Recall or Delete Programming Screen
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Delete Programming
Delete Programming erases the contents of a stored job and frees that memory
position when you select Yes on the Delete Stored Programming Confirmation
screen.
Figure 36. Delete Stored Programming Confirmation Screen
Use the job number buttons to assign, access, or delete the jobs that have been
stored in the digital press memory and to indicate the next available memory
position.
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Image Quality
Image Quality allows you to select options to enhance and modify the original
image to reach your desired output.
Figure 37. Image Quality Screen
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Original Type
The Original Type feature enables you to define the kind of original document you
wish to copy. The digital press automatically makes fine adjustments to optimize
the copy sharpness based on document type. Specifying an Original Type
increases the probability that your output will be an accurate reproduction of
your original document.
1Touch the Original Type button on the Image Quality screen. The Original Type
screen is displayed.
Figure 38. Original Type Screen
2Select the appropriate original type from the descriptions on the following pages.
3 Press Save.
4Continue selecting options for your job.
5When you are finished selecting options, press Start.
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Auto Photo & Text
Use Auto Photo & Text for original documents that contain pictures and printed
text. The default for column 2 (Photo, Halftone, or Xerographic Copy) can be
selected in the Tools Mode. Refer to your System Administration Guide for more
information on how to change this setting.
In the Auto Photo & Text mode, the digital press copies the text areas with the
Text option and the photo areas with the selection from Column 2 (Photo,
Halftone, or Xerographic Copy) to optimize the output. Output copies will be
made using the best sharpness and density levels for pictures and charts
combined with the best levels for text.
Figure 39. Auto Photo & Text Screen
•Photo refers to an original photograph (continuous tone). Photo is the best
selection when true reproduction of light skin colors, light colors, or gray
areas is important. The Photo option is appropriate for very high quality
halftone documents.
•Halftone refers to the type of photograph found in most magazines. The
Halftone option uses a fine screen that varies the darkness and density of
dots that make up the copied image.
•Xerographic Copy refers to the type of image produced by copying a
photograph on a xerographic copier or text that has already been reproduced
and is not an original document.
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Tex t
Text documents are composed of fine line characters or other high contrast
documents with bright, dense colors. Text suppresses background color.
The following options allow you to optimize your output:
• Select Normal (the default) if the text on the original document is of normal
darkness.
• Select Light Text (pencil text) if the text on the original document is light
and needs to be darkened, or is indistinct or in pencil and should be
enhanced to be reproduced. Light Text can only be selected when Black Only
is selected in Color Mode.
Figure 40. Text Screen
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Photo
The Photo option is for photographs or lithographs including paintings that
contain a variety of pastel colors. The default for column 2 (Photo, Halftone, or
Xerographic Copy) can be selected in the Tools Mode. Refer to your System
Administration Guide for the procedure.
The Photo option provides the most accurate color and density copy for
continuous tone documents that contain a wide range of densities from very dark
to very light images.
You must make a selection from Column 2 (Photo, Halftone, or Xerographic Copy)
to optimize the output.
•Photo is the best selection when true reproduction of light skin colors,
light colors, or gray areas is important. The Photo option is appropriate
for very high quality halftone documents.
• The Halftone option uses a fine screen that varies the darkness and
density of dots that make up the copied image.
•Xerographic Copy refers to the type of image produced by copying a
photograph on a xerographic copier or text that has already been
reproduced and is not an original document.
Figure 41. Photo Screen
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Map
Use the Map option to optimize the reproduction of detailed graphics, maps, or
map-like originals.
With this option, text on a light-colored background is enhanced more than if you
used the Photo option or the Text option.
Figure 42. Map Screen
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Dark Edges
The scanner cannot detect the size of an original when there is no white border.
Touch the Dark Edges button on the Original Type screen when documents such
as photos or text extend to the edge of the original. When Dark Edges is on, it is
possible to specify the size of the original document
Figure 43. Original Type Screen
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When you select On, standard sizes appear. Touch the original size, and touch
the Save button so that the full document is scanned.
Figure 44. Dark Edges On Screen
OR
Touch Custom Size to input the size of the original on the X (0.4 - 17 inches) and
Y (0.4 - 11.7 inches) axis. The size you select applies to all the documents for that
job. Touch the Save button.
Figure 45. Custom Size Screen
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Define Area
Select Define Area when it is necessary to define different areas as different
types on the same document. The total number of rectangular areas that can be
defined is four. X can be defined 0 - 432 mm and Y can be defined 0 - 297 mm
from the upper right corner of the document as you are reading it.
When areas overlap, the area you defined last has priority. Areas that are not
defined are copied in the Document Type (Text, Photo, or Map) that is selected for
the entire document.
You can enter up to four coordinates, change coordinates, delete an area, define
the next area, or check the entries made for the previous area.
1Touch the Original Type button on the Image Quality screen.
2Touch the Define Area button. The Define Area screen is displayed.
Figure 46. Define Area Screen
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3Touch the document type for the area (Text, Photo, or Map) to be defined.
4Use the up and down arrows to enter the size of the area for the starting points,
X1 and Y1, and the ending points, X2 and Y2. Measure the area to be defined
using a ruler with millimeters.
Measure from the registration edges of the document to obtain the X and Y
values.
5Press the Enter Coordinates button.
6Touch Next Area to define any additional areas with the same document type
(up to four areas). Press the Enter Coordinates button after each set of
coordinates is selected.
7Repeat steps 3 through 6 until all areas are input.
8Press the Save button.
9If you need to change the type of document for another area, touch the document
type for the area (Text, Photo, or Map) to be defined.
10 Continue selecting job options for your job.
11 When you are finished selecting options, press the Start button.
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Change Coordinates
Use Change Coordinates to redefine a defined area using the up and down
arrows.
1Touch the Change Coordinates button on the Define Area screen.
Figure 47. Define Area Screen
2Touch either the Next Area or Previous Area button until the desired area is
displayed.
3Touch the Enter Coordinates button to input the new coordinates. To cancel
your changes, touch the Cancel button.
4Touch the Save button.
5Continue selecting options for your job.
6When you are finished selecting options, press the Start button.
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Deleting an Area
After a Document Type has been selected for a document area, and the area has
been defined, it may be that the area is not needed or it is incorrect. Delete the
area or change the Document Type by pressing the Delete Area button on the
Define Area screen.
1Touch the document type for the area (Text, Photo, or Map) to be defined. To
cancel the selected Document Type, touch the Cancel button on the Define Area
screen.
Figure 48. Define Area Screen
2To delete an area, touch either the Next Area or Previous Area button until the
desired area is displayed.
3Touch the Delete Area button. All of the displayed coordinates change back to
0. Touch the Cancel button to restore the deleted area or areas.
4Touch the Save button.
5Continue selecting options for your job.
6When you are finished selecting options, press the Start button.
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Lighten/Darken
The Lighten/Darken feature, located on the Image Quality screen, enables Auto
or Manual selection from among the 13 density levels available for desired
output. Auto or Manual may be set as the default in Tools Mode. Refer to your
System Administration Guide for instructions.
When the Auto option is selected, the digital press determines the overall
density of the document and adjusts the level accordingly. This feature is more
effective for black and white copying. If Auto is selected, you can change to
Manual by pressing one of the arrows.
The Normal (0) level is the digital press default for Lighten/Darken. Use the
Normal setting to copy original documents that have the desired overall lightness
or darkness. There are six levels of darker and six levels of lighter to select to
enhance the output copy.
Figure 49. Lighten/Darken Screen
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Sharpness
The Sharpness feature, located on the Image Quality screen, allows you to adjust
the amount of image definition on your copies.
Normal (0) is best for most copies.
Adjust for sharpness when you require copies with crisp lines and fine definition.
Adjust for softness when you require copies with softer, less focused images.
Figure 50. Sharpness Screen
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Image Tone Presets
The Image Tone Presets feature, located on the Image Quality screen, changes
Image Quality settings to produce balanced image tones described below.
The Image Tone Preset feature also lets you enable Background Erase.
Normal
The Normal option makes no changes to image quality and produces copies with
the same quality and density as those of the original. The Image Tone Preset
default is Normal.
Figure 51. Image Tone Presets Screen
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Lively
The Lively option uses the highest color saturation to produce rich, vivid output
colors. The option increases the Color Saturation to the most vivid setting and
adjusts the Lighten/Darken setting one step lighter.
Before After
Sharp
The Sharp option produces a sharp, clear image on the copy; increases the color
saturation; and selects the highest Sharpness setting.
Before After
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Warm
The Warm option produces a soft image on the copy adding a warm reddish tint
to low density colors. Use this setting to apply a light pink tone to skin colors and
to give a soft tone to dark, warm colors.
Before After
Cool
The Cool option produces a strong, clear blue tone on the copy. This setting
makes blue color stronger and makes dark, cold colors clearer.
Before After
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Background Erase
Background Erase prevents undesired marks or images that are printed on the
back of an original from appearing on the output copy.
This feature is similar to Lighten/Darken but Lighten/Darken removes less of the
background.
Before After
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Color Balance
The Color Balance feature, located on the Image Quality screen, allows you to
adjust the balance for areas of high, medium, and low density image areas for
Cyan, Magenta, Yellow, and Black.
For each color there are three density levels (low, medium, and high). There are
three higher settings, three lower settings, and the normal setting within each
density level.
Each color can be adjusted independently and in any combination. It is important
to remember that adjusting the amount of any of the process colors has an effect
on the other colors.
The default value for Color Balance may be set in Tools Mode. Refer to the
System Administration Guide for more information on how to change this setting.
Figure 52. Color Balance Screen
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Color Shift
The Color Shift feature, located on the Image Quality screen, allows you to shift
all hues in an image simultaneously in order to make the overall character of the
output image warmer or cooler.
The illustration on the Color Shift screen helps you anticipate the results of the
requested shift. The lower bar illustrates the relationship between colors and
adjacent hues. The top bar shifts to the left or right to reflect your choice. When
Normal is selected, the upper bar is centered above the lower bar.
The default value for Color Shift may be set in Tools Mode. Refer to the System
Administration Guide for more information on how to change this setting.
Figure 53. Color Shift Screen
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Chroma
The Chroma feature, located on the Image Quality screen, allows you to adjust
the overall color saturation of the copy. The higher the color saturation, the more
vivid the color. The lower the color saturation, the more subtle the color. Normal
Chroma results in the output colors that match the colors of the original
document.
The default value for Chroma may be set in Tools Mode. Refer to the System
Administration Guide for more information on how to change this setting.
Figure 54. Chroma Screen
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Color Bar
The Color Bar option places a color bar on the printed output, which enables you
to determine if image quality needs to be adjusted. When this feature is turned
on, a Color Bar image appears on the lead edge of the output, as long as the
distance between the leading edge of the paper and the leading edge of the
image is greater than or equal to 15mm. The Color Bar continues to appear on all
output that contains enough space until the feature is turned off.
You must select a specific Paper Tray on the Basic Features screen for the Color
Bar button to be selectable.
1Touch the Color Bar button on the Image Quality screen. The Color Bar screen is
displayed.
Figure 55. Color Bar Screen
2Touch either the On or Off button.
3Touch the Save button.
4Continue selecting options for your job.
5When you are finished selecting options, press the Start button.
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More...
Touching the More... tab allows you to select the features on the Output Format
and Job Assembly screens.
Output Format
The Output Format tab contains features associated with the organization of the
finished product. It is recommended that you run a Proof Set (refer to Job
Assembly in this chapter for the procedure) to ensure that all job settings are
correct and that they produce the desired output.
Figure 56. Output Format Screen
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Covers
The Covers option allows you to run covers from any tray loaded with the proper
paper. You may run Front Covers and Back Covers from different trays for the
same job. Paper used for Covers must be the same size and orientation as that
used for the body of the job.
If the Covers require 2-sided output, paper used for Covers must be the same
weight and material as paper used for the body of the job. Heavyweight paper or
transparencies may be used for 1-sided Covers only.
You must select Collated and a specific Paper Tray on the Basic Features screen
for the Covers button to be selectable. The Covers feature may not be used in
combination with the N-Up, Transparency Options, Booklet Creation, Repeat
Image, or Poster features.
1Touch the Covers button on the Output Format screen. The Covers screen is
displayed.
Figure 57. Covers Screen
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2Touch No Covers, Front Cover Only, Back Cover Only, or Front and Back
Covers.
3If you select Front Cover Only, you must indicate if there is an image on the
cover. Touch None for no image and Front Only if there is an image on the front
side of the Front Cover.
Figure 58. Front Cover Only Screen
If you select Back Cover Only, you must indicate if there is an image on the
cover. Touch None for no image and Back Only if there is an image on the back
side of the Back Cover.
Figure 59. Back Cover Only Screen
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If Front and Back Covers has been selected, you must indicate if there is an
image on either cover. Touch None for no image, Front Only if there is an image
on the front side of the Front Cover, Back Only if there is an image on the back
side of the Back Cover, or Front & Back for an image on the exterior side of both
covers.
Figure 60. Front and Back Covers Screen
4If Front Cover Only, Back Cover Only, or Front and Back Covers have been
selected, you must indicate the tray from which the cover stock is fed.
5Touch the Save button.
6Continue selecting options for your job.
7When you are finished selecting options, press the Start button.
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Inserts
Inserts allows you to insert blank or preprinted sheets into a job after
predetermined pages. Inserts must be the same size and orientation as the paper
used for the body of the job and can be loaded into any of the available trays. An
image cannot be printed on an insert. Inserts are not subject to billing.
Up to 10 inserts can be placed in a single set of a job. Up to 300 inserts can be
inserted into the sets of a job. (For example: If you choose to have 10 inserts
placed in a single set of output for a job, you will be able to run 30 sets of the
job.)
You cannot place more than one insert in the same predetermined location.
Automatic Tray Switching may be used in combination with the Inserts option.
Output must be Collated, and a specific Paper Tray must be selected on the Basic
Features screen for the Inserts button to appear. Inserts may not be used in
combination with the N-Up, Transparency Options, Booklet Creation, Repeat
Image, or Poster features.
1Touch the Inserts button on the Output Format screen. The Inserts screen is
displayed.
Figure 61. Inserts Screen
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2Choose the tray that holds the Inserts.
3Using the keypad on the Control Panel, select the page number after which you
want to place an insert. Confirm the Entry Line or Clear the Selected Line and
reinput the page number.
4Repeat step 3 up to 10 times.
5Touch the Save button.
6Continue selecting options for your job.
7When you are finished selecting options, press the Start button.
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N-Up
N-Up allows you to print multiple document images, in a specified order, on a
single sheet of paper. The images may be printed 2-Up, 4-Up, or 8-Up. If you have
an odd number of images, add a blank image to make it an even number. A
graphic representation appears on the right side of the display depicting your
choice.
You must specify the orientation of the original document, the original image,
and the paper in the chosen tray. You may select only one Original Type that will
apply to all originals for the job.
Each image will be centered within its position on the output page. Edge Erase is
used for the individual images in their section of the output page. When Auto is
selected in Lighten/Darken (refer to Image Quality), the setting of the first image
applies to the rest of the images.
Mixed Size Originals may be used in combination with N-Up, but image loss may
occur. The N-Up feature cannot be used in combination with the Interrupt,
Inserts, Covers, Booklet Creation, Mirror Image, Negative Image, Repeat Image,
Poster, Bound Originals, or Image Shift features.
1Touch the N-Up button on the Output Format screen. The N-Up screen is
displayed.
Figure 62. N-Up Screen with 2-Up selected
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2Choose the number of images required (2-Up, 4-Up, or 8-Up).
3Touch either Portrait or Landscape for the Original Document Orientation.
4Indicate the Original Image Orientation.
5Touch either Portrait or Landscape to indicate the Copy Paper Orientation.
6Using the arrow buttons, indicate the Image Placement. (Refer to the Output
display at the top of the screen for image placement and orientation.)
7Touch the Save button.
8Continue selecting options for your job.
9When the option selections are complete, press the Start button.
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Transparency Options
Transparency Options allows you to choose one of the following:
•Transparency Set produces a single set of transparencies with a
designated number of sets of paper output. Only one set of transparencies is
produced regardless of the number of paper sets requested.
•Transparency Set + Dividers produces a single set of transparencies +
dividers with a designated number of sets of paper output. Only one set of
transparencies is produced regardless of the number of paper sets required.
•Dividers Only produces a continuous stream of dividers to be incorporated
into a job programmed for transparencies only. This is the option to choose if
you are running multiple sets of transparencies and require a divider to be
inserted between each set.
Off is the permanent default for Transparency Options. The default cannot be
changed in Tools Mode.
Transparencies can be run from any tray. If running Dividers, load the Dividers in
one tray and the transparencies in another tray. Select the appropriate trays for
each on the Transparencies Options screen.
NOTE: Collated must be selected on the Basic Features screen for the
Transparency Options button to be selectable. The Transparency Options feature
cannot be used in combination with the Covers, Inserts, Booklet Creation, or
Poster features.
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1Touch the Transparency Options button on the Output Format screen. The
Transparency Options screen is displayed.
Figure 63. Transparency Options Screen
2Select the type of transparency job required (Transparency Set, Transparency
Set + Dividers, or Dividers Only).
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3If a finishing device is attached to your digital press, select where to feed the
output from the options displayed in the center column of the screen. The
displayed options change in relation to the finishing device or devices connected.
It is recommended that the transparencies be output to the Top Tray even though
both selections are valid.
Figure 64. Transparency Set + Dividers Screen
4If Transparency Set + Dividers or Dividers Only is selected, select the paper
tray where the dividers are loaded.
5Touch the Save button.
6Continue selecting options for your job.
7When you are finished selecting options, press the Start button.
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Booklet Creation
Booklet Creation allows you to create multi-page booklets from an ordered set of
1-Sided or 2-Sided originals. When Auto% is selected, the digital press reduces
or enlarges the image as required. Any other Reduce/Enlarge selection could
result in image loss.
When Booklet Creation is selected, the output is automatically set to 1 - 2 Sided.
The selected paper tray must have the paper oriented SEF. Auto Paper is not
available with Booklet Creation. The orientation of the original, whether you use
the DADF or the Document Glass, must be LEF. The maximum paper size used is
8.5 x 11 inches (A4). There is a maximum output of 25 sheets, including covers,
per booklet.
Output must be Collated, and a specific Paper Tray must be selected on the Basic
Features screen for the Booklet Creation button to be selectable. The Booklet
Creation feature cannot used in combination with the Covers, Inserts, N-Up,
Transparency Options, Mirror Image, Repeat Image, Poster, 2-Sided Output, Color
Bar, Bound Originals, or Image Shift features.
1Touch the Booklet Creation button on the Output Format screen. The Booklet
Creation screen is displayed.
Figure 65. Booklet Creation Screen
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2Touch the On button.
3Indicate whether the original documents are 1-Sided, 2-Sided Head to Head,
or 2-Sided Head to Toe.
4Touch the Binding Margin button and input the Binding Margin in millimeters.
Figure 66. Binding Margin Screen
5Touch Back Cover Image and On if required. (The default is Off. This option
puts the last scanned image on the last booklet page when there are more
booklet pages than scanned images.). If a Binding Margin is set, you may not
select this option.
Figure 67. Back Cover Image Screen
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6Touch Select Tray for Cover and On if required. (The default is Off. Since the
Cover for the Booklet Creation is 8.5 x 11 inch maximum size sheet of paper, the
front and back option does not appear here.) Touch the Paper Tray where the
Covers are loaded.
Figure 68. Select Tray for Cover Screen
7Touch Printed Output. Touch the button for the final output orientation (Left
Bound Head to Head, Right Bound Head to Head, or Top Bound Head to
Toe).
Figure 69. Printed Output Screen
8Touch the Save button.
9When you are finished selecting options, press the Start button.
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Mirror Image
Mirror Image enables you to make a mirror image (reversed image) copy of an
original document.
Mirror Image cannot be used with N-Up, Booklet Creation, Repeat Image, 2-
Sided Output, Poster, or any of the Image Shift options.
1Touch the Mirror Image button on the Output Format screen. The Mirror Image
screen is displayed.
Figure 70. Mirror Image Screen
2Touch either the On or Off button.
3Touch the Save button.
4Continue selecting options for your job.
5When you are finished selecting options, press the Start button.
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Negative Image
Negative Image allows you to create a negative of an original document. The
output color depends on the selections you choose in Basic Features, Color
Mode. If you select Black Only, the black and white on the original is reversed. If
you select a single color, the color and white on the original is reversed. If you
choose Full Color or 3 Color in the Color Mode, the output produced is in
complimentary colors.
The Negative Image feature cannot be used in combination with the N-Up,
Repeat Image, or Bound Originals features.
1Touch the Negative Image button on the Output Format screen. The Negative
Image screen is displayed.
Figure 71. Negative Image Screen
2Touch either the On or Off button.
3Touch the Save button.
4Continue selecting options for your job.
5When you are finished selecting options, press the Start button.
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Repeat Image
Repeat Image enables you to print a single image repeatedly on a single sheet of
paper or transparency up to 15 times in both the horizontal and vertical directions
for any desired quantity of output.
•Auto automatically computes and place as many images in the horizontal
and vertical directions as will fit within the limits calculated for the image
size (document size x magnification) and paper size. You must choose a
reduction ratio before this option has any effect on your output.
•Manual allows you to choose from 1 to 15 repetitions in both the horizontal
and vertical directions.
A specific Paper Tray must be selected on the Basic Features screen for the
Repeat Image button to be selectable. Repeat Image cannot be used in
combination with Corner Shift, Image Shift, Margin Shift, 2-Sided Output, N-Up,
Poster, Booklet Creation, Center Erase, Negative Image, Bound Originals, Covers,
or Inserts.
1Touch the Repeat Image button on the Output Format screen. The Repeat Image
screen is displayed.
Figure 72. Repeat Image Screen
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2Select Auto or Manual.
Figure 73. Manual Repeat Image Screen
3If you select Auto, ensure that a reduction ratio has been chosen. If you select
Manual, indicate the number of images (1 to 15) in both the horizontal and
vertical directions.
4Touch the Save button.
5Continue selecting options for your job.
6When you are finished selecting options, press the Start button.
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Poster
Poster allows you to create a multi-page enlargement of an original. The number
of copies is automatically set at one for this feature.
The arrangement of the image on the output depends on the document
orientation (portrait or landscape) and the paper orientation (LEF or SEF).
Poster size is specified in two ways:
•Preset, specifies the output poster size by indicating the number of
sheets of the paper size that will make up the finished Poster.
•Enlarge%, which permits independent specification of the X and Y axis
percentages (100% to 400%) using the X and Y up and down arrows OR
by selecting the percentage simultaneously for the X and Y axis using
the center X/Y up and down arrows.
Output must be Collated, and a specific Paper Tray must be selected on the Basic
Features screen for the Poster button to be selectable. The Poster feature cannot
be used in combination with the Image Shift, N-Up, Repeat Image, Booklet
Creation, Bound Originals, Mirror Image, Transparency Options, Mixed Size
Originals, 2-Sided Output, Covers, or Inserts options.
1Touch the Poster button on the Output Format screen. The Poster screen is
displayed.
Figure 74. Poster Screen
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2Touch the On button.
3Choose either Presets or Enlarge%.
4If you select Presets, select the number of sheets for the output size indicated
by touching the desired button.
Figure 75. Poster Presets Screen
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If you select Enlarge%, input the X and Y axis enlargement values (100% to
400%) independently or simultaneously.
Figure 76. Poster Enlarge% Screen
5Touch the Save button.
6Continue selecting options for your job.
7When you are finished selecting options, press the Start button.
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Job Assembly
Job Assembly allows you to build individual jobs and to print a proof set to
ensure all settings for your job are correct.
Figure 77. Job Assembly Screen
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Build Job
Build Job allows you to program, scan, and store individual job segments of a
large or complex copy job, and then print all the segments as one complete job.
This feature is useful when you have copy jobs containing more than fifty
originals. Segments are programmed as if they were ordinary, independent jobs,
and scanning is initiated for each segment by pressing the Start button.
When you press the Save button, the Build Job screen closes, and control reverts
to the Basic Features screen. A new button, Build Job Controls, appears at the
top right of all primary screens. Press this button to access features that are
available after a segment is saved.
Output must be Collated, and a specific Paper Tray must be selected on the Basic
Features screen for the Build Job button to appear on the Job Assembly screen.
The Build Job feature cannot be used in combination with the Inserts, Covers, or
Poster options.
1Touch the Build Job button on the Job Assembly screen. The Build Job screen is
displayed.
Figure 78. Build Job Screen
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2Touch the On button. The Build Job On screen is displayed.
Figure 79. Build Job On Screen
3Touch either the On or Off button (under Blank Page Insertions) to have a blank
page placed at the end of the job.
4Touch either the On or Off button (under Segment Separators) to have a
separator inserted between segments.
5Touch the Save button to save your settings and return to the Basic Features
screen.
6Continue selecting options for this segment just as you would for any ordinary
scan to print job.
NOTE:Options are programmed independently for each individual segment.
Therefore, after this segment is programmed and the Start button is pressed, all
options will return to the default settings. You will have to program the desired
options each time you scan a segment.
7When you are finished selecting options for this segment, press the Start button.
Repeat steps 6 and 7 for each segment or press the Build Job Controls button,
described in steps 8 through 10, to access features available after each segment
is scanned.
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8Press the Build Job Controls button at the top-right corner of the screen. The
Build Job Controls screen is displayed.
Figure 80. Build Job Controls Screen
9Choose the desired Segment Option:
• Touch the Proof Segment button to print out a proof set of the last segment
that was scanned.
• Touch the Delete Segment button to delete the last segment that was
scanned.
• Touch the Save Segment Programming button to save the programming
options for the last scanned segment for later use in the build job.
• Touch the Recall Segment Programming button to recall programming
that was saved for a previously scanned segment. This button is only
selectable after the first segment is scanned.
10 Choose the desired Job Preview/Completion option:
• Touch the Proof Set button to print out a proof set of all the segments
scanned for this build job.
• Touch the Cancel Job button to cancel the entire build job and exit the
Build Job feature.
• Touch the Build Job Complete button when you are finished compiling the
build job. The entire build job will be output to the printer.
11 When all segments are completed, press the Build Job Complete button. Every
segment that you programmed for this build job will be output to the printer as
one complete job.
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Proof Set
Proof Set outputs one full set of a job, allowing you to ensure that all job settings
are correct and to produce the desired output.
Collated must be selected on the Basic Features screen in order for the Proof Set
button to appear on the Job Assembly screen. The Proof Set feature cannot be
used in combination with the Poster option.
1Touch the Proof Set button on the Job Assembly screen. The Proof Set screen is
displayed.
Figure 81. Proof Set Screen
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2Touch the On button. One full set of your job is output, and the Proof Set Job
Completion screen is displayed.
Figure 82. Proof Set Job Completion Screen
3Touch the Continue Printing button to finish printing the job. Touch the Change
Quantity button, and use the numeric keypad on the Control Panel change the
number of sets to be output. Touch the Color Balance button to change the
image quality.
4If you select Change Quantity or Color Balance, touch the Continue Printing
button to finish printing the job.
5Touch either the Save Job or Cancel Job button.
Back
Selecting the Back... tab returns you to the Basic Features screen.
DOCUCOLOR 6060 OPERATOR MANUAL55-1
ACCESSORIES
5. Accessories
NOTE: The optional High Capacity Feeder for the DocuColor 2060/2045 can be
used with the DocuColor 6060. When connected, it will appear as “Tray 3” on the
feature selection screens.
Trays 3 and 4 (Second Feeder Module)
The Second Feeder Module is an optional feeding device that contains Trays 3
and 4. This module holds the same number and types of substrates as the First
Feeder Module (FFM), which contains Trays 1 and 2. The First Feeder Module is
not optional and is permanently connected to the digital press.
Each tray holds a maximum of 2000 sheets of 24 pound (90 g/m2) paper.Chapter 3
provides more information on using specific types of paper. Always refer to the
Recommended Materials List and the Speciality Media Guide.
Identifying the Parts
Figure 1. Second Feeder Module and First Feeder Module
Second Feeder Module
Tray 4
Tray 3 Tray 1
Tray 2
First Feeder Modu
le
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ACCESSORIES
Paper Path
Paper feeds from the right side of the trays. Sheets move from the transport area
behind the right door of the SFM to the Upper Transport area above Paper Trays
1 and 2, then through the Transport Module and into the press.
Figure 2. Paper Path of Trays 3 and 4
Tray 3
Tray 4
Tray 1
Tray 2
Upper Transport Area
SFM Transport Area Transport Module
ACCESSORIES
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ACCESSORIES
Paper Guidelines
For the best results, remember the following:
• Do not load paper or other materials above the MAX line on the rear
paper guide.
• Do not store extra reams of paper in the paper trays.
• Do not use wrinkled, torn, curled, or folded paper.
• Use the paper sizes and weights shown in the Recommended Materials
List.
• Follow the suggestions in the Specialty Media Guide: Hints and Tips.
• Do not mix sizes or weights of paper in a paper tray.
• Ensure that the tray indicator LEDs are set for the correct paper size,
weight range, and paper type.
It is imperative that you load paper with the paper guides adjusted properly. If
the paper is NOT loaded properly, it will skew and jams will occur.
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ACCESSORIES
Paper Specifications
*Refer to the Non-Standard Size Paper section in this chapter.
** Refer to the Tabbed Inserts section in this chapter.
*** Refer to the Recommended Materials List and the Speciality Media Guide
for guidelines.
Paper All Paper Trays
Minimum Paper Size 182mm x 182mm
(7.16 x 7.16”)
Maximum Paper Size 320mm x 488mm
(12.6 x 19.2”)
Standard Sizes B5 LEF/SEF
A4 LEF/SEF
B4 SEF
A3 SEF
8 x 10” LEF
8.5 x 11” LEF/SEF
8.5 x 13” SEF
8.5 x 14” SEF
11 x 17” SEF
12 x 18” SEF
12.6 x 17.7” SEF
12.6 x 19.2” SEF
Paper Weight Range 64 - 300 g/m2
Transparencies Ye s
(A4 LEF or 8.5 x 11” LEF)
Labels *** Yes
Transfer Paper *** No
Coated Paper Ye s
Tabbed Inserts ** Yes
Drilled Ye s
ACCESSORIES
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ACCESSORIES
Loading Paper
There are three settings at the top front of the paper trays that must be selected
so the system can make adjustments that affect the throughput performance and
image quality of your prints.
•Paper Size: Non-Standard or Standard
Select Non-Standard Paper if the size indicators for the paper guides
inside the tray do not show the size of the paper you are loading.
•Paper Weight: Transparency or weight ranges.
Select Transparency or the weight range for the paper being loaded.
•Paper Type: Coated or Uncoated
Press the selection button until the light next to the correct selection illuminates.
Figure 3. Paper Trays Size, Weight, Type, Indicator - with words
Figure 4. Paper Trays Size, Weight, Type, Indicator, word-less
Selection buttons
Selection buttons
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ACCESSORIES
Paper Trays Air Adjustment
Blowers help control the environmental conditions in the paper trays to ensure
optimum print capability:
• Each paper tray has two blowers. The lead edge blower is on at all
times and produces heated air if one of the following selections are
made: Coated paper, Transparencies, or plain paper 106 g/m2 or heavier.
The trail edge blower is on at all times and does not produce heated air.
• The paper trays also have air adjustment levers on the drawer to
regulate the direction of the air. If the paper weight is between 64 and
256 g/m2, the position of the air adjust levers should be toward the
front of the tray. If the paper weight is between 257 and 300 g/m2, the
position of the air adjust levers should be positioned toward the rear of
the tray.
Slide the Air Adjustment Levers to accommodate the weight of the paper loaded.
Slide the lever forward for paper between 64 and 256 g/m2. For papers between
257 and 300 g/m2, slide levers toward the back of the tray.
Figure 5. Air Adjustment Levers
ACCESSORIES
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ACCESSORIES
Jam Clearance
A paper jam anywhere in the digital press is indicated by a message on the Touch
Screen. Follow the instructions displayed to clear the jam in the area or areas
displayed on the screen and to resume printing. Jam clearance instructions are
also provided in Chapter 6, Problem Solving.
Loss of Power
When a Second Feeder Module is connected to the DocuColor 6060, a second
ground fault indicator (GFI) is installed directly above the GFI for the digital press.
Both GFIs are located at the bottom right side of the Ecology Module.
Follow this procedure if power is interrupted:
1Ensure the digital press power cord is plugged in to the proper wall receptacle.
2Look at both GFI switches to determine if either one has switched off. If a switch
has tripped to the Off position, flip the switch up. Power should be restored.
3If power is interrupted again immediately, or if the power has not been restored
by the above procedure, call Xerox Customer Support.
Also call your Xerox service representative if the loss of power to either the
digital press or Trays 3 and 4 seems to be frequent or excessive.
Figure 6. GFI switches
GFI for Second
Feeder Module
GFI for digital
press
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ACCESSORIES
Physical Characteristics
Size
41.7 inches/1060 mm W x 29.5 inches/750 mm D x 38 inches/969 mm H.
Weight
551 pounds/250 Kg.
Floor Space Requirements
Ask your Xerox representative to refer to the DocuColor 6060 Installation
Planning Guide for installation work space requirements.
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DOCUCOLOR 6060 OPERATOR MANUAL 5-9
ACCESSORIES
High Capacity Stacker
The High Capacity Stacker (HCS) is an optional finishing device that provides
stacking and offsetting capabilities for output to the Stacker Tray. The HCS
connects to the right end of the digital press and replaces the Offset Catch Tray
on the press.
The Stacker Tray has a capacity of 3500 sheets of 90 g/m2 (24 lb.) coated or
uncoated paper. You can select the Offset mode when sets are sent to the
Stacker Tray. This provides offset separation between the stacked sets. The HCS
can also send documents to the Top Tray. The Top Tray has a capacity of 250
sheets of 90 g/m2 paper.
If needed, you can purchase an optional second Stacker Cart. Contact your Xerox
representative for further details.
Identifying the Parts
Figure 7. High Capacity Stacker
Front Door
access to
Stacker Cart
Front
Top Tray
Control Panel
Back
Right Side
Left Side
Docking plate to
digital press
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ACCESSORIES
Control Panel
Figure 8. HCS Control Panel
5109
8
7
6
1234
Name Function
1Ready
Indicator
The Ready Indicator blinks when the digital press is being initialized. The
Ready Indicator is constant when in use or in standby.
2Tab le Do wn
Switch
Press once to lower the elevator and unlock the front HCS door. Press
again to stop the elevator from lowering. If pressed while running a job,
all sheets in the paper path are delivered before the elevator will lower.
3Ready To
Open
Illuminates when the elevator has reached the down position and the
Stacker Door can be opened.
4Please Wait Please Wait will illuminate while the elevator is in motion.
5Fault Codes When there is a fault in the HCS, the Fault Code appears here. Refer to the
digital press Touch Screen for further information.
6Main Tray Illuminates when paper is being delivered to the elevator tray. Blinks
when the cart is full or not in place. The indicator is OFF when the Stacker
is in standby mode.
7Baffle Area Illuminates when paper is being stacked. Blinks when there is a jam. The
indicator is OFF when the Stacker is in standby mode.
8Entry Blinks when there is a jam in baffle area 1. The indicator is OFF when the
Stacker is in standby mode. Refer to Jam Clearance in this section.
9Top Tray Illuminates when in Top Tray Mode. Blinks when the tray is full. The
indicator is OFF when the Stacker is in standby mode.
10 Horizontal
Transport
Blinks when there is a jam in the registration area or in the baffle areas.
The indicator is OFF when the Stacker is in standby mode. Refer to Jam
Clearance in this section
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Paper Path
Stacker Tray
The Stacker Tray stacks collated sets sent from the digital press. The Stacker Tray
has a capacity of 3500 sheets of 64 - 90 g/m2 paper.
NOTE: Labels should not be sent to the Stack Tray.
Figure 9. Stacker Paper Path
To p Tray
The HCS diverts sheets that are too small or too large to be stacked to the Top
Tray. Any sheets that need to be purged after a paper jam are also sent to the Top
Tray.
.
NOTE: Labels must be delivered to the Top Tray.
Figure 10. Top Tray Paper Path
When feeding paper short edge feed with an optional HCS, the output must be
sent to the HCS Top Tray.
Bypass
The Bypass transports collated sets through the HCS to a connected finishing
device or to another HCS.
If your system configuration has two stackers, the bypass on the second stacker
is not available.
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Paper Guidelines
• Stacker Tray will accept 281 - 280 g/m2 - either coated or uncoated stock
with possibility of degraded stock quality and increased jam rate
• Transparencies may be run to either the Top Tray or the Stack Tray. Stack
height should be limited to 100 transparencies.
• Coated paper lighter than 100 g/m2 may not run as reliably as coated paper
heavier than 100 g/m2.
• Non-standard papers longer than 305 mm (12") in the feed direction require
210 mm (8.3") minimum measurement across the feed direction.
Recommended Baseline/Centerline
The following papers are considered to be baseline/centerline and are
recommended to ensure you receive the best quality from your HCS:
• Uncoated: Xerox Digital Color Xpressions +, 90 g/m2, 24 lbs. In Europe, Xerox
Digital Color Colotech+ 90 g/m2.
• Coated: Xerox Digital Color Gloss Coated Text (120 g/m2 /80 lbs.) In Europe,
Xerox Digital Color Colotech + Gloss Coated 120 g/m2.
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Paper Specifications
*This orientation cannot be stacked in Stacker Tray because the Stacker requires
that each sheet be in contact with at least two rollers during transport in the
cross-process and or along-process direction.
**Papers that are 80 g/m2 or lighter require 210 mm (8.3") minimum
measurement in the feed direction
***Customer recommendation is to run stacks of less than 100, but there is no
system limit on customer selection.
Paper Size Output
Industry
Designation
Inches Orientation Stacker Tray
64 - 280 g/m2
Bypass
64 - 280 g/m2
Top Tray
64 - 280 g/m2
B5 7. 2 x 1 0 . 1 SEF No No Yes
B5 7. 2 x 1 0 . 1 LEF Yes** Yes** Yes**
A4 8.3 x 11.7 SEF No
Yes Yes
Letter 8.5 x 11 SEF No*
8.5 x 13 SEF
Yes
Legal 8.5 x 14 SEF
B4 10.1 x 14.3 SEF
11 x 14.9 SEF
Tabloid 11 x 1 7 SEF
A3 11.7 x 16.5 SEF
12 x 18 SEF
12.6 x 17.7 SEF
8 x 10 LEF Yes** Yes** Ye s * *
A4 8.3 x 11.7 LEF Yes Yes Yes
Letter 8.5 x 11 LEF Yes Yes Yes
Kai8 10.5 x 15.3 SEF Yes Yes Yes
Kai16 10.5 x 7.6 LEF Ye s* * Ye s* * Yes**
Transparencies A4 & Letter LEF Ye s* * * Ye s*** Yes***
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Unloading the Stacker Tray
Use the following procedure to unload the Stacker Tray when it is full, or you
want to retrieve a job that has been completed.
NOTE: If needed, you can purchase an optional second Stacker Cart. Contact
your Xerox representative for further details.
1Press the Table Down Switch on the HCS Control Panel.
2Wait until the elevator stops and the Please Wait indicator is OFF. The Ready To
Open indicator illuminates.
3Open the HCS front door.
4Position the securing bar onto the Stacker Tray handle as shown below.
Figure 11. Positioning the Stacker Tray Handle
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ACCESSORIES
5Ensure that the handle is in the proper position on the top of the paper stack so
that the stack will not move when the Stacker Cart is pulled out.
6Pull the Stacker Cart straight out and remove the paper.
7Push the empty Stacker Cart straight into the HCS.
8Return the securing bar back into position as shown below.
Figure 12. Securing Bar Storage Position
9Close the HCS front door.
10 Follow the instructions displayed on the digital press Touch Screen to resume
printing.
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Selecting Features
Use the following instructions to select the HCS when using the digital press
scanner to make prints.
If sending a job through the network, refer to the documentation that came with
your color server for information on how to select stacker options on the print
driver screens.
Obtaining a Sample Set
Occasionally you may want to check the image quality during a long run of a print
job. You can accomplish this by obtaining a Sample Set, before the job is done.
With One Stacker
To obtain a Sample Set, open the lid of the keypad on the HCS and press the #
key, then the 1 key. The system will complete the set being stacked, then send
the next set to the Top Tray.
KEY POINT: A digital press fault may occur if you request a sample set in the
following situations:
• Requesting a sample set before the first sheet of a set reaches the Stack
Tray, or
• The output destination is other than the Stack Tray of the HCS from which
the request was programmed.
1Touch the Settings button on in the Output column of the Basic Features screen.
Figure 13. Basic Features Screen with Stacker Selected
ACCESSORIES
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ACCESSORIES
2On the next screen, make the desired selections under Output Location,
Collation, Output Delivery, and Offset.
Figure 14. Stacker Settings Screen
NOTE: When the “Output Location” column is set to Stacker Tray, the Offset
option is automatically enabled.
NOTE: If the “Collation “column is set to uncollated, only one sheet will exit to
the Top Tray of the stacker, when the Sample Set button is pressed.
3Touch Save.
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ACCESSORIES
With Two Stackers
To obtain a Sample Set, open the lid of the keypad on the HCS and press the #
key, then the 1 key. The system will complete the set being stacked, then send
the next set to the Top Tray.
KEY POINT: A digital press fault may occur if you request a sample set in the
following situations:
• Requesting a sample set before the first sheet of a set reaches the Stack
Tray, or
• The output destination is other than the Stack Tray of the High Capacity
Stacker from which the request was programmed.
NOTE: If Auto Tray Switching feature is not enabled, in Tools Mode, the button
for Both Stackers is not selectable. For detailed information on how to enable
this feature, refer to the DocuColor 6060 System Administration Guide.
1Select the desired Output on the Basic Features screen.
• Stacker 1
• Stacker 2
• Both Stacker
2Touch the Settings button on in the Output column of the Basic Features screen.
ACCESSORIES
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ACCESSORIES
3On the next screen, make the desired selections under Output Location,
Collation, Output Delivery, and Offset.
Figure 15. Stacker 2 Settings Screen
NOTE: When the “Output Location” column is set to Stacker Tray, the Offset
option is automatically enabled.
NOTE: If the “Collation “column is set to uncollated, only one sheet will exit to
the Top Tray of the stacker, when the Sample Set button is pressed.
4Touch Save.
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ACCESSORIES
How to Enable Automatic Output Switching
If your system configuration contains two stackers, you have the option to enable
Automatic Output Switching. With Automatic Output Switching, the digital press
automatically selects a usable Stacker Tray to deliver your collated sets.
When the Stacker Tray becomes full or when the Unload button is selected, the
digital press delivers all paper in the digital press to the same Stacker Tray and
then switches to the other Stacker Tray for the rest of the job.
NOTE: The Stacker Tray has a capacity of 3500 sheets of 24 lb (90 g/m2)
centerline paper (or 370mm high). Chapter 3 provides more information on using
specific types of paper. Always refer to the Recommended Materials List and the
Speciality Media Guide.
NOTE: If Auto Tray Switching feature is not enabled, in Tools Mode, the button
for Both Stackers is not selectable. For detailed information on how to enable
this feature, refer to the DocuColor 6060 System Administration Guide.
To activate this feature perform the following:
1Set the Auto Tray Switching to “Enable” in Tools Mode.
Figure 16. Enable Auto Tray Switching, in Tools Mode
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-21
ACCESSORIES
2Set the digital press Tray Priority order in Tools Mode, to your requirements.
Figure 17. Select Tray Priority order, in Tools Mode
3Set the “Output Delivery” feature to “Auto”. You can access the “Auto” option by
touching the Settings button on the Output column of the Basic Features screen.
Figure 18. Select Auto for Output Delivery
NOTE: Also in the Tools Mode, one of the stackers can be set as the default
stacker. You can override the default setting on the Basic Features screen.
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ACCESSORIES
How to Enable Offset
When the Stacker Tray option is selected under the “Output Location” column,
the Offset feature is made available.
When the Offset option is selected, each set of sheets is offset by 15 mm (0.6
inches) for easy separation.
Figure 19. Offset Enabled with Stacker 2
ACCESSORIES
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ACCESSORIES
Using a DFA Finishing Device
A DFA (Digital Finishing Architecture) finishing device can be connected directly
to the digital press, or the HCS.
All DFA devices are installed by your Xerox service representative. Once
installed, the User Interface Touch Screens provide Finishing Module selections.
NOTE: If you do not have a scanner, all DFA settings, Profiles and Functions of
the device are accessible through your color server. Refer to the documentation
that came with your server.
Figure 20. Basic Features with DFA Enabled
With the Finishing Module button selected on the Basic Features screen, touch
the Settings button to accomplish the following:
• Make finishing settings for the DFA device
• View Profiles
• Enable or disable Functions
You can not change Profile or Function settings on the digital press. Refer to the
documentation that came with the DFA device for information on changing
settings.
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ACCESSORIES
1On the Basic Features screen, touch the Finishing Module button and the
Settings button.
Touch the Stacker button and the Settings button to make settings for
stacker output.
2On the Finishing System Module screen shown below, make your selections for
Collation, Output Delivery and the Profile you wish to use.
You may also enable or disable Function 1 or Function 2.
Refer to the documentation that came with your DFA finishing device for
information on Profile and Function settings.
Figure 21. Finishing System Module screen
ACCESSORIES
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ACCESSORIES
3To view the settings for individual Profiles, touch the Profile List button. The
following screen displays.
Figure 22. Profile List screen
4Touch a Timing Tab or Finishing System Profile button for the settings you
would like to view. See the sample screens displayed below.
Figure 23. Sample Screens of Timing Tab and Profile settings
5Touch the Close button.
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Jam Clearance
A paper jam in the HCS will be indicated by a message on the digital press Touch
Screen. Follow the instructions displayed. The image on the HCS Control Panel
will flash showing the area where the jam is located.
Figure 24. HCS Jam Clearance Areas
Perform the following steps to clear the HCS jam and resume printing.
1Lift the HCS Top Cover.
2Lift the green handle, or handles, indicated on the Touch Screen and remove all
paper in this area. Remove paper only from the areas indicated.
3Close each green handle.
4Close the HCS Top Cover.
5If the Touch Screen indicates there is a jam in the digital press, follow the
instructions on the screen to remove any paper in the area indicates. Refer to the
Jam Clearance section in the Problem Solving chapter in this manual.
6Follow the instructions displayed on the digital press Touch Screen to resume
printing.
ACCESSORIES
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ACCESSORIES
Maintenance
Do not clean any area inside the HCS. If the covers or Front Door require
cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive
glass cleaner or water.
To avoid damage to the HCS, do not pour or spray the cleaner or water directly
onto the HCS. Always apply the liquid to the cloth first.
Do not use any other cleaners or solvents on the HCS or they may interact with
the paint on the covers, eventually causing the paint to peel.
Problem Solving
If, after following the recommended solutions, the problem persists, call for
assistance.
The Fault Codes described below appear on the HCS display panel.
Problem Cause Solution
Fault 052-311 Communication
problem
• Cancel or save the job.
• Power off the digital press. Wait 15 seconds and power on.
Fault 212-252 HCS Flipper wheel
problem.
• Open Top Cover.
• Clear the paper path.
• If the fault code is still displayed, save or cancel the job, then
power off the digital press. Wait 15 seconds and power on.
Fault 212-253 HCS Flipper wheel
problem.
• Open Top Cover.
• Clear the paper path.
• If the fault code is still displayed, save or cancel the job, then
power off the digital press. Wait 15 seconds and power on.
Fault 212-251 HCS Stacking
Height problem
• Open Top Cover.
• Clear the paper path.
• If the fault code is still displayed, save or cancel the job, then
power off the digital press. Wait 15 seconds and power on.
Fault 212-254 HCS Registration
problem
• Open Top Cover.
• Clear the paper path.
• If the fault code is still displayed, save or cancel the job, then
power off the digital press. Wait 15 seconds and power on.
Ready Indicator
does not illuminate
No power • Check the power cord connected to the power source.
• Check that the GFI circuit breaker is not tripped (rear cover).
• Check that the main switch is on.
Poor Stacking Mixed sizes of
paper
Run separate jobs and empty stacker.
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ACCESSORIES
Power Loss
If power is interrupted to the HCS:
• Ensure the power cord is plugged in to the proper wall receptacle.
• Ensure that the digital press power is on and the Ground Fault Indicator is in
the On position.
• If the power has not been restored by the above procedure, call Xerox
Customer Support.
Also call your Xerox service representative if the loss of power to the HCS seems
to be frequent or excessive.
High paper curl • Adjust digital press decurler.
• Flip paper in digital press paper tray(s).
• Rotate paper in the digital press paper tray(s).
• Switch to heavier paper.
Problem Cause Solution
ACCESSORIES
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ACCESSORIES
Enhanced High Capacity Stacker
The Enhanced High Capacity Stacker (EHCS) is an optional finishing device that
provides stacking and offsetting capabilities for output to a Stacker Tray. The
EHCS connects to the right side of the digital press and replaces the Offset Catch
Tray.
The Stacker Tray has a capacity of 3500 sheets of 24 lb (90 g/m2) centerline
paper (or 370mm high). The Top Tray has a capacity of 250 sheets of 24 lb 90 gm2
centerline paper. The EHCS is supplied with two Stacker Carts. If needed, you
can purchase an additional Stacker Cart. Contact your Xerox representative for
further details.
With the EHCS you can:
• select Offset Mode when collated sets are sent to the Stacker Tray.
• send documents to the top tray.
• send sets of different sizes to either the Stacker Tray or the top tray.
Do not stack larger sets on top of smaller sets. Jams could result.
• send a sample set to the top tray.
• chain two stackers to the digital press and send collated sets to Stacker 1,
Stacker 2 or Both Stackers.
• send collated sets through the stacker to another connected finishing
device.
Identifying the Parts
Figure 25. Enhanced High Capacity Stacker
Control Panel
Front Door
access to
Stacker
Top Tray
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ACCESSORIES
Control Panel
Figure 26. EHCS Control Panel
5
8
9
7
6
1
234
Name Function
1Ready light The Ready light blinks during initialization and is constant when the EHCS
is in use or in standby mode.
2Sample set
button
Press to have the EHCS deliver the next collated set to the top tray.
3Unload
button
Press once to lower the Stacker Tray and unlock the front door. If pressed
while running a job, all sheets in the paper path are delivered before the
Stacker Tray starts to lower.
4Unload light Illuminates when the Stacker Tray has reached the down position and the
front door can be opened.
5Wait light Blinks when the Stacker Tray is moving up or down.
6Fault code
display
Refer to the fault code table later in this section.
7Top tray jam
area
Blinks when there is a jam.
8Bypass jam
area
Blinks when there is a jam.
9Stacker tray
jam area
Blinks when there is a jam or the door is open.
Keypad Used by the service representative for diagnostics (not shown). The
keypad is located on the front right of the control panel.
ACCESSORIES
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Paper Path
.KEY POINT:
Labels must be sent to the Top Tray.
To p Tray
Sheets are transported to the Top Tray:
• When sheets are purged after a paper jam.
• When the Sample Set button is selected.
• When selected as an Output Location.
Figure 27. EHCS Paper Paths
Stacker Tray
Collated sets are transported to the Stacker Tray.
Bypass
The Bypass transports collated sets through the EHCS to a connected finishing
device or to another EHCS.
If your system configuration has two stackers, the bypass on the second stacker
is not available.
Cart
From digital press
Top Tray
Bypass
Stacker Tray
Stacker Cart
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ACCESSORIES
Paper Guidelines
• Stacker Tray will accept 64 - 280 g/m2 - either coated or uncoated stock
with possibility of degraded stock quality and increased jam rate
• Transparencies may be run to either the Top Tray or the Stack Tray. Stack
height should be limited to 100 transparencies.
• Coated paper lighter than 100 g/m2 may not run as reliably as coated paper
heavier than 100 g/m2.
• Non-standard papers longer than 305 mm (12") in the feed direction require
210 mm (8.3") minimum measurement across the feed direction.
• Non-standard papers shorter than 254 mm (10”) in the cross-feed direction
require 330 mm (13”) minimum measurement in the feed direction.
Recommended Baseline/Centerline
The following papers are considered to be baseline/centerline and are
recommended to ensure you receive the best quality from your EHCS:
• Uncoated: Xerox Digital Color Xpressions +, 90 g/m2, 24 lbs. In Europe, Xerox
Digital Color Colotech+ 90 g/m2.
• Coated: Xerox Digital Color Gloss Coated Text (120 g/m2 /80 lbs.) In Europe,
Xerox Digital Color Colotech + Gloss Coated 120 g/m2.
ACCESSORIES
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ACCESSORIES
Paper Specifications
*Customer recommendation is to run stacks of less than 100, but there is no
system limit on customer selection.
Paper Size Output
Industry
Designation
Inches Orientation Stacker Tray
64 - 280 g/m2
Bypass
64 - 280 g/m2
Top Tray
64 - 280 g/m2
B5 7. 2 x 1 0 . 1 SEF No No Yes
B5 7. 2 x 1 0 . 1 LEF Yes Yes Yes
A4 8.3 x 11.7 SEF No
Yes Yes
Letter 8.5 x 11 SEF No
8.5 x 13 SEF
Yes
Legal 8.5 x 14 SEF
B4 10.1 x 14.3 SEF
11 x 14.9 SEF
Tabloid 11 x 1 7 SEF
A3 11.7 x 16.5 SEF
12 x 18 SEF
SRA3 12.6 x 17.7 SEF
8 x 10 LEF Yes Yes Yes
A4 8.3 x 11.7 LEF Yes Yes Yes
Letter 8.5 x 11 LEF Yes Yes Yes
Kai8 10.5 x 15.3 SEF Yes Yes Yes
Kai16 10.5 x 7.6 LEF Yes Yes Yes
Transparencies A4 & Letter LEF Yes* Yes* Yes*
Labels A4 & Letter LEF No Yes* Yes*
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ACCESSORIES
Unloading the Stacker Tray
Use the following procedure to unload the Stacker Tray when it is full, or you
want to retrieve a job that has been completed.
1Press the Unload button on the Stacker Control Panel. The Wait light blinks until
the Stacker Tray has reached the down position.
2Open the front door when the Unload Light illuminates.
3Position the securing bar on top of the stacked paper.
4Pull the Stacker Cart straight out.
5Remove the securing bar.
6Remove the paper from the Stacker Tray.
7Push the empty Stacker Cart straight into the EHCS.
8Position the securing bar on the fixed area inside the EHCS.
NOTE: The front door will not close if the securing bar is not properly attached
to the stacker frame.
9Close the EHCS front door.
10 Follow the instructions displayed on the digital press Touch Screen to resume
printing.
ACCESSORIES
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ACCESSORIES
Selecting Features
If sending a job through the network, refer to the documentation that came with
your color server for information on how to select stacker options on the print
driver screens.
Use the following instructions when using the digital press scanner to make
prints.
Obtaining a Sample Set
Occasionally you may want to check the image quality during a long run of a print
job. To accomplish this, the EHCS provides you with the Sample Set feature.
KEY POINT: A digital press fault may occur if you request a sample set in the
following situations:
• Requesting a sample set before the first sheet of a set reaches the Stack
Tray
• The output destination is other than the Stack Tray of the EHCS from which
the request was programmed.
With One Stacker
1Touch the Settings button on in the Output column of the Basic Features screen.
Figure 28. Basic Features Screen with Stacker Selected
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ACCESSORIES
2On the next screen, make the desired selections under Output Location,
Collation, Output Delivery, and Offset.
Figure 29. Stacker Settings Screen
NOTE: When the “Output Location” column is set to Stacker Tray, the Offset
option is automatically selected.
NOTE: If the “Collation “column is set to uncollated, only one sheet will exit to
the Top Tray of the stacker, when the Sample Set button is pressed.
3Touch Save.
4When you desire a sample set, press the Sample Set button on the stacker
control panel. The system will complete the set being stacked, then send the
next set to the Top Tray of the stacker.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-37
ACCESSORIES
With Two Stackers
NOTE: If Auto Tray Switching feature is not enabled, in Tools Mode, the button
for Both Stackers is not selectable. For detailed information on how to enable
this feature, refer to the DocuColor 6060 System Administration Guide.
1Go to the “Output” column on the Basic Feature screen and select the desired
output option you want your Sample Set to be delivered to:
• When Stacker 1 is selected your Sample Set is delivered to Top Tray of
Stacker 1.
• When Stacker 2 is selected you can obtain a Sample Set to the Top Tray of
Stacker 2.
• When Both Stackers is selected you can obtain a sample set from:
The Top Tray of Stacker 1 or Stacker 2 when media is transported to
Stacker 2
The Top Tray of Stacker 1 when media is transported to Stacker 1
Figure 30. Basic Features Screen with Stacker 2 Selected
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ACCESSORIES
2On the next screen, make the desired selections under Output Location,
Collation, Output Delivery, and Offset.
Figure 31. Stacker 2 Settings Screen
NOTE: When the “Output Location” column is set to Stacker Tray, the Offset
option is automatically selected.
NOTE: If the “Collation “column is set to uncollated, only one sheet will exit to
the Top Tray of the stacker, when the Sample Set button is pressed.
3Touch Save.
4When a sample set is desired, press the Sample Set button on the appropriate
stacker control panel. The system will complete the set being stacked, then send
the next set to the desired Top Tray.
• When Stacker 1 is selected you can only obtain the sample set from Stacker
1.
• When Stacker 2 is selected you can obtain a sample set from Stacker 2.
• When Both Stackers is selected you can obtain a sample set from:
Stacker 2 when media is transported to Stacker 2
Stacker 1 when media is transported to Stacker 1
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-39
ACCESSORIES
How to Enable Automatic Output Switching
If your system configuration contains two stackers, you have the option to enable
Automatic Output Switching. With Automatic Output Switching, the digital press
automatically selects a usable Stacker Tray to deliver your collated sets.
When the Stacker Tray becomes full or when the Unload button is selected, the
digital press delivers all paper in the digital press to the same Stacker Tray and
then switches to the other Stacker Tray for the rest of the job.
NOTE: The Stacker Tray has a capacity of 3500 sheets of 24 lb (90 g/m2)
centerline paper (or 370mm high). Chapter 3 provides more information on using
specific types of paper. Always refer to the Recommended Materials List and the
Speciality Media Guide.
NOTE: If Auto Tray Switching feature is not enabled, in Tools Mode, the button
for Both Stackers is not selectable. For detailed information on how to enable
this feature, refer to the DocuColor 6060 System Administration Guide.
To activate this feature perform the following:
1Set the Auto Tray Switching to “Enable” in Tools Mode.
Figure 32. Enable Auto Tray Switching, in Tools Mode
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ACCESSORIES
2Set the digital press Tray Priority order in Tools Mode, to your requirements.
Figure 33. Select Tray Priority order, in Tools Mode
3Set the “Output Delivery” feature to “Auto”. You can access the “Auto” option by
touching the Settings button on the Output column of the Basic Features screen.
Figure 34. Select Auto for Output Delivery
NOTE: Also in the Tools Mode, one of the stackers can be set as the default
stacker. You can override the default setting on the Basic Features screen.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-41
ACCESSORIES
How to Enable Offset
When the Stacker Tray option is selected under the “Output Location” column,
the Offset feature is made available.
When the Offset option is selected, each set of sheets is offset by 15 mm (0.6
inches) for easy separation.
Figure 35. Offset Enabled with Stacker 2
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ACCESSORIES
Using a DFA Finishing Device
A DFA (Digital Finishing Architecture) finishing device can be connected directly
to the digital press, or the EHCS.
All DFA devices are installed by your Xerox service representative. Once
installed, the User Interface Touch Screens provide Finishing Module selections.
NOTE: If you do not have a scanner, all DFA settings, Profiles and Functions of
the device are accessible through your color server. Refer to the documentation
that came with your server.
Figure 36. Basic Features with DFA Enabled
With the Finishing Module button selected on the Basic Features screen, touch
the Settings button to accomplish the following:
• Make finishing settings for the DFA device
• View Profiles
• Enable or disable Functions
You can not change Profile or Function settings on the digital press. Refer to the
documentation that came with the DFA device for information on changing
settings.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-43
ACCESSORIES
1On the Basic Features screen, touch the Finishing Module button and then the
Settings button.
Touch the Stacker button and the Settings button to make settings for
stacker output.
2On the Finishing System Module screen shown below, make your selections for
Collation, Output Delivery and the Profile you wish to use.
You may also enable or disable Function 1 or Function 2.
Refer to the documentation that came with your DFA finishing device for
information on Profiles and Function settings.
Figure 37. Finishing System Module screen
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ACCESSORIES
3To view the settings for individual Profiles, touch the Profile List button. The
following screen displays.
Figure 38. Profile List screen
4Touch a Timing Tab or Finishing System Profile button for the settings you
would like to view. See the sample screens displayed below.
Figure 39. Sample Screens of Timing Tab and Profile settings
5Touch the Close button.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-45
ACCESSORIES
Jam Clearance
A paper jam in the EHCS will be indicated by a message on the digital press
Touch Screen. Follow the instructions displayed. The image on the EHCS Control
Panel will flash showing the area where the jam is located.
Clear Bypass area jam
Figure 40. EHCS Bypass Jam Clearance Areas
Perform the following steps to clear the EHCS jam in the Bypass area and resume
printing.
1Lift the EHCS Top Cover.
2Lift the green handle, or handles, indicated on the Touch Screen and remove all
paper in the Bypass area. Remove paper only from the areas indicated.
3Close each green handle.
4Close the EHCS Top Cover.
5If the Touch Screen indicates there is a jam in the digital press, follow the
instructions on the screen to remove any paper in the area indicates. Refer to the
Jam Clearance section in the Problem Solving chapter in this manual.
6Follow the instructions displayed on the digital press Touch Screen to resume
printing.
Green Handle
Green
Handle
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ACCESSORIES
Clear Top Tray and Stacker Tray paper jams
To clear the Top Tray, remove all paper from the Top Tray.
Perform the following steps to clear a jam from the Stacker Tray area and resume
printing.
1Press the Unload button on the Stacker Control Panel. The Wait light blinks until
the Stacker Tray has reached the down position.
2Open the front door when the Unload Light illuminates.
3Position the securing bar on top of the stacked paper.
4Pull the Stacker Cart straight out.
5Reach into the Stacker and remove any jammed paper.
6Push the Stacker Cart straight into the EHCS.
7Position the securing bar on the fixed area inside the EHCS.
NOTE: The front door will not close if the securing bar is not properly attached
to the stacker frame.
8Close the EHCS front door.
9Follow the instructions displayed on the digital press Touch Screen to resume
printing.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-47
ACCESSORIES
Maintenance
Do not clean any area inside the EHCS. If the covers or Front Door require
cleaning, dampen a paper towel or soft, clean cloth with a liquid, nonabrasive
glass cleaner or water.
To avoid damage to the EHCS, do not pour or spray the cleaner or water directly
onto the EHCS. Always apply the liquid to the cloth first.
Do not use any other cleaners or solvents on the EHCS as they may interact with
the paint on the covers, eventually causing the paint to peel.
Problem Solving
If, after following the recommended solutions, the problem persists, call for
assistance.
The Fault Codes described below appear on the EHCS display panel.
Fault Code Cause Solution
212 100
212 110
212 120
212 130
212 140
212 900
Paper jam A jam occurred during feeding. Remove sheets
from jam clearance areas. Open and close the top
cover and front door. A purge sheet may eject to
the top tray. If the jam occurs in the second EHCS,
be sure to check the Bypass area in the first EHCS.
212 251
212 252
212 253
212 254
Stacker problem Power off, then power on.
212 302 Top Cover open Close the top cover.
212 540 Stacker tray full Empty the Stacker Tray.
212 541 Stacker tray
position
• Press the Unload button. The Wait light blinks
until the Stacker Tray has reached the down
position.
• When the Stacker Tray has reached the down
positon, open the front door.
• Remove the Stacker Cart.
• Remove all stacked paper.
• Position the Stacker Cart securely into the
EHCS.
• Close the front door.
212 542 No Stacker Cart Open the front door.
Remove the Stacker Cart from the EHCS.
Position the Stacker Cart securely into the EHCS.
Close the front door
212 544 Door open Close the door
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ACCESSORIES
Loss of Power
If power is interrupted to the EHCS:
• Ensure the power cord is plugged in to the proper wall receptacle.
• Ensure that the digital press power is on and the Ground Fault Indicator is in
the On position.
• If the power has not been restored by the above procedure, call Xerox
Customer Support.
Also call your Xerox service representative if the loss of power to the EHCS
seems to be frequent or excessive.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-49
ACCESSORIES
High Capacity Stacker Stapler (HCSS)
The High Capacity Stacker Stapler is an optional finishing device which provides
stacking with offset and single or dual stapling output capabilities. Sets of up to
50 sheets of 64 - 74 g/m2 may be stapled.
The HCSS can be connected to the right end of the digital press, replacing the
Offset Catch Tray. You can also connect the HCSS to a High Capacity Stacker that
is connected to the digital press. When several finishing devices are connected
to the digital press, the HCSS must be the last device connected.
The Stack Tray has a capacity of 2000 sheets of 90 g/m2 (24 lb.) paper. The HCSS
also has an Offset mode which provides separation between the stacked sets
sent to the Stack Tray. The High Capacity Stacker can also send output (not
stapled) of 250 sheets of 90 g/m2 paper to the Top Tray.
Banner sheets can be used with some color servers. The banner sheets will
always be printed on LEF 8.5" x 11" paper. Refer to the documentation that came
with your color server for more information on how to turn this feature on.
Identifying High Capacity Stacker Stapler Parts
Figure 41. High Capacity Stacker Stapler
Offset Stacker
Stapler Tray
Top (or Purge) Tray
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ACCESSORIES
Control Panel
Figure 42. HCSS Control Panel
12
3
4
5
Name Function
1Ready
Indicator
The Ready Indicator blinks when the digital press is being
initialized. The Ready Indicator is constant when in use or
in standby.
2Staple
Indicator
The Staple Indicator blinks when the staple level in the
stapler is low. The Staple Indicator is constant when the
stapler is empty.
3Keypad The keypad, including the C button, is used only by the
Xerox service representative.
4Message
Display
Shows the fault codes.
5Jam
Indicator
Area illuminates to indicate the location of a jam in the
HCSS.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-51
ACCESSORIES
Electrical/Environmental Requirements
Western Hemisphere: 115 VAC, 15 amp, for 60 Hz. and 220 VAC, 10 amp for 50
Hz installations.
Europe: 200-240 Volt 10 amp 50 Hz service outlet.
The HCSS requires a separate power source from the digital press.
Temperature: 10º C (50º F) Min. 32º C (90º F) Max.
Relative Humidity (% RH): 15% Min. 85%
Altitude: N/A Greater than 2000
meters (6560 ft.) above sea
level may require
field adjustments.
Better performance is achieved when conditions are maintained between
20-25º C (68-77º F).
Paper Stock Specifications
The High Capacity Stacker Stapler Top Tray accepts all media types, sizes, and
weights supported by the DocuColor 6060. The Stack Tray accepts all standard
media sizes supported by the DocuColor 6060 with the exception of sizes greater
than A3/11 x 17".
Refer to the chart on the following page for information on acceptable media
types.
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
1 The digital press cannot feed paper less than 8.3” (203 mm) in the feed direction below 80 g/m2.
* Refer to the table later in this chapter for information on the stapling capacity for various paper types and weights.
Paper Size Output
Stack Tray
50 sheet maximum for
Stapling*
To p Tra y
Name Inches MM Orientation 64 - 220 g/m2Staple
Position 64 - 300 g/m2
JIS B5 7. 2 x 1 0 . 1 182 x 257 SEF Ye s Portrait Yes
A4 8.3x11.7 210 x 297 SEF/LEF Ye s Portrait/
Landscape
Yes
Letter 8.5x11 216 x 279 SEF/LEF Ye s Portrait/
Landscape
Yes
8.5x13 216 x 330 SEF Ye s Portrait/
Landscape
Yes
8.5x14 216 x 256 SEF Ye s Portrait/
Landscape
Yes
JIS B4 10.1x14.3
3
257 x 364 SEF Yes Portrait Yes
11x17 279 x 432 SEF Yes Portrait/Dual Yes
A3 11. 7 x 1 6 . 5 297 x 420 SEF Yes Portrait/
Dual
Yes
12x18 305 x 457 SEF No –Yes
SRA3 12.6x17.7 320 x 450 SEF No –Yes
12.6x19.2 320 x 488 SEF No –
B5 7. 2 x 1 0 . 1 182 x 257 LEF Yes 1Portrait Yes
8x10 203 x 254 LEF Yes 1Portrait Yes
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-53
ACCESSORIES
Paper Path
Figure 43. HCSS Paper Path
As media enters the HCSS, it is fed to the Top Tray or to the Offset Stacker
Stapler Tray, depending on your selections.
Control Panel
Top Tray
Staple Cartridge
Offset Stacker
Stapler Tray
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
Using the High Capacity Stacker Stapler
Use the HCSS by making your selections on the Touch Screen for scanned jobs, or
by sending a document through the network and making your selections in the
print driver windows.
• Use the instructions in this chapter to select the High Capacity Stacker
Stapler when scanning prints on the digital press.
• If sending a job through the network, refer to the documentation that
came with your color server.
Hints and Tips
The HCSS cannot staple jobs with mixed sizes of paper.
Stacking may be skewed on the output from mixed size paper jobs.
You can mix coated and uncoated stock.
The HCSS accepts jobs of mixed weight papers below 220 g/m2.
Only clear paper jams at the area indicated on the HCSS Control Panel. Do not
remove paper from any other areas of the paper path.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-55
ACCESSORIES
Stapling Hints
There are three stapling options:
• Single Staple Position 1
• Single Staple Position 2
•Dual Staple
Select Position 1 to place a staple in the upper left corner of SEF or LEF sets.
Position 2 places a staple in the bottom left corner of SEF sets only.
Select Dual Staple to place two staples closer to the top/bottom center of the
sheets than a single staple.
Single Corner (Position 1)
SEFLEF
Single Rear (Position 2)
SEFLEF
Dual Staple
SEFLEF
8x10
A4
8x5x11
8.5x13
8.5x14
N/A N/A N/A
11x17 N/A N/A N/A
A3 N/A N/A N/A
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
Use the following instructions to select the High Capacity Stacker/Stapler when
using the digital press scanner to make prints.
If sending a job through the network, refer to the documentation that came with
your color server for information on how to select Stacker/Stapler options on the
print driver screens.
1Touch Settings in the Output column on the Basic Features screen.
Figure 44. Basic Features Screen with Stacker and Stacker/Stapler
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-57
ACCESSORIES
2On the next screen, make the desired selections.
.
Figure 45. Stacker/Stapler Settings
3Save your selections and make any other feature selections for your job.
4Press the Start button on the digital press Control Panel.
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
Paper Specifications for Stapling
The following chart shows the stapling details for paper size, orientation,
destination, and staple position. Numbers have been rounded up or down.
Staple Positions marked with an "O" may be selected in the position indicated.
Positions marked with an "x" are not available for stapling.
Items followed by an asterisk (*) have the following limitation. Papers that are
210 mm (8.3") in the feed direction must be greater than 80 g/m2 in weight.
Output
Destination Staple Position Output
Destination
Inches MM
Sheet
Orientati
on
HCSS Stack
Tr a y
64-220 g/m2
(stapling)
Front
corner
Rear
corner Dual
HCSS Top
Tr a y
64-300 g/m2
(no stapling)
7.2 x 10.1 JIS B5 (182 x
257) SEF Yes O x x Yes
8.3 x 11.7 A4 (210 x 297) SEF Yes O O x Yes
8.5 x 11 216 x 279 SEF Yes O O x Yes
8.5 x 13 216 x 330 SEF Yes O O x Yes
8.5 x 14 216 x 356 SEF Yes O O x Yes
10.1 x 14.3 JIS B4 (257 x
364) SEF Yes O x x Yes
11 x 17 279 x 432 SEF Yes O x O Yes
11.7 x 16.5 A3 (297 x 420) SEF Yes O x O Yes
12 x 18 305 x 457 SEF No -- -- -- Yes
12.6 x 17.7 320 x 450 SEF No -- -- -- Yes
7.2 x 10.1 B5 (182 x 257) LEF Yes * O x x Yes *
8 x 10 203 x 254 LEF Yes * O x x Yes *
8.3 x 11.7 A4 (210 x 297) LEF Yes O x O Yes
8.5 x 11 216 x 279 LEF Yes O x O Yes
10.5 x 15.3 Kai 8 (267 x 388)
Asian market
size
SEF Yes O x x Yes
10.5 x 7.6 Kai 16 (267 x
194) Asian
market size
LEF Yes * O x x Yes *
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-59
ACCESSORIES
NOTE: Stapled sets of large paper (A3, 11 x 17" and greater) may stack slightly
skewed. The stapled sets will be of high quality.
Stapling Capacity for Different Paper Types and Weights
Following is the staple capacity for various types and weights of paper.
* 221 to 300 g/m2 paper, either coated or uncoated, cannot be stapled. These
weights will be stacked in the Top Tray.
Unloading the High Capacity Stacker Stapler
To ensure consistent quality, unload sets of less than four sheets and lighter
weight paper after 50 sets are made, or when the curl of the sets inhibits the
ability of the sets to exit the HCSS.
When the Stack Tray is full, Fault Code 112-550 appears in the message display
on the HCSS. The digital press Touch Screen displays a message, "Unload the
Main Tray of the Finisher".
The HCSS continues to stack sheets into the Stack Tray after the message
appears, but excess sheets may have a degraded stacking quality. For best
performance, unload the tray when 2,000 sheets have been stacked.
Paper Weight Coated Uncoated Mix Sizes
64–74 g/m250 50 No
75–105g/m242 42 No
106–135 g/m2 31 31 No
136–150 g/m2 26 26 No
151–220 g/m2 18 18 No
221–300 g/m2 No * No * No
Transparencies No No No
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
Jam Clearance
A paper jam in the High Capacity Stacker Stapler is indicated by a message on
the digital press Touch Screen. The HCSS Control Panel display illuminates the
area where the jam has occurred.
Figure 46. HCSS Jam Clearance Areas
Read the following steps for more information on how to clear a jam.
1Open the HCSS Front Door. There are three possible jam areas as indicated in the
photo above. Handle one moves down, handle two moves to the right, and
handle three moves up.
2Remove all jammed paper only from the area indicated on the Touch Screen and
the HCSS Control Panel Display. Do not remove paper from any other areas.
3Reposition the handles.
4Close the HCSS Front Door.
5Follow the instructions on the Touch Screen to restart your print job.
1
2
3
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-61
ACCESSORIES
Ordering and Loading Staples
You can order new staple cartridges through the system you normally use for
ordering Xerox supplies. The cartridge number to order is 8R12799. You should
keep a supply on hand so production is not interrupted while you are waiting for
staples to be shipped.
Figure 47. Staple Cartridge
1Open the front door of the High Capacity Stacker Stapler.
2Push the yellow (1) lever down with your left hand. Grasp the grey handle on the
cartridge unit and pull it towards you until it stops. Release the yellow level and
the unit will lock into place.
3Grasp the yellow staple cartridge and pull it towards you. The entire unit will
move forward, then the staple cartridge only will pull free of the unit.
4Insert a new cartridge into the unit, and push it until you hear it click into place.
5Push the yellow lever down and the cartridge unit automatically swings back into
place.
1
2Grey
Handle
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ACCESSORIES
High Capacity Stacker Stapler Maintenance
Cleaning the High Capacity Stacker Stapler
Do not clean any area inside of the High Capacity Stacker Stapler. If the High
Capacity Stacker Stapler covers require cleaning, dampen a paper towel or soft,
clean cloth with a liquid, nonabrasive glass cleaner or water.
To avoid damage to the High Capacity Stacker Stapler, do not pour or spray the
cleaner or water directly onto the High Capacity Stacker Stapler. Always apply
the liquid to the cloth first.
Do not use any other cleaners or solvents on the High Capacity Stacker Stapler or
they may interact with the paint on the covers, eventually causing the paint to
peel.
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-63
ACCESSORIES
Problem Solving
If after reviewing the Problems and following the recommended solutions the
problem persists, call for assistance.
Problem Cause Solution
Fault Code 112-100
Jam indicated in
HCSS, but actually
is in the Exit
Module.
Jammed Paper not
visible in HCSS, and
fault code does not
clear after opening and
closing HCSS door.
• Open the HCSS door.
• Jammed paper is not visible in the area indicated. Close the
HCSS door.
• The Touch Screen indicates a jam in the Exit Module. Open
the Exit Module and clear any visible sheets.
• Open and close the HCSS door.
• Clear any other areas indicated on the Touch Screen.
Fault Code 112-100
Jam indicated in
HCSS.
No visible jams in
HCSS because
sheet is located
over the Exit
Module sensor.
Paper jammed
between Exit Module
and HCSS sensors
• Open the HCSS door.
• Jammed paper is not visible in the area indicated. Close the
HCSS door.
• If the fault code remains, open the Exit Module. No jammed
sheets are visible.
• Undock the HCSS. Find the jammed sheet between the Exit
Module and the HCSS. Refer to the Note below this table for
information on how to undock the HCSS.
• Clear any other areas indicated on the Touch Screen.
Fault Code 112-130
Jam indicated in
HCSS, but is also in
Exit Module.
Paper is jammed over
both the Exit Module
and HCSS sensors.
• Open the HCSS door.
• Clear any visible jams.
• If no jammed paper is visible in the HCSS area indicated,
open the Exit Module door and clear any jammed paper. Close
the Exit Module door.
• Open and close the HCSS door.
Fault Code 112-130
Jam indicated in
HCSS.
Paper is jammed
between the
Exit Module and the
HCSS sensors.
• Open the HCSS door.
• If no jammed paper is visible in the area indicated, open the
Exit Module door and clear any jammed paper. Close the Exit
Module door.
• Open and close the HCSS door.
• If the fault persists, undock the HCSS and clear the jammed
paper between the Exit Module and the HCSS. Refer to the
Note below this table for information on how to undock the
HCSS.
Fault Code 112-110 Paper jammed in the
HCSS and the Exit
Module during a purge
of sheets to the Top
Tray.
• Clear the jammed paper from the HCSS.
• Clear the jammed paper from the Exit Module.
• Open and close the HCSS door.
• Resume job.
Fault Code 052-321 Connection problem • Cancel or save the job.
• Power off the digital press. Wait 15 seconds and power on.
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
Fault Code 052-320 Unexpected
connection
• Cancel or save the job.
• Power off the digital press. Wait 15 seconds and power on.
Fault Code 052-312 Communication
problem
• Cancel or save the job.
• Power off the digital press. Wait 15 seconds and power on.
Ready Indicator
does not illuminate
No power • Check the power cord connected to the power source.
• Check that the main switch is on.
Poor Stacking: Mixed sizes of paper Run separate jobs and empty stacker.
High paper curl • Adjust digital press decurler.
• Flip paper in digital press paper tray(s).
• Rotate paper in the digital press paper tray(s).
Mechanical obstruction • Check for obstruction in the stacker stapler paper path.
• Ensure that all transports and baffles are properly
seated.
Paper Jams: Use Top Tray Deselect offset or restart job to the Top Tray.
High paper curl • Adjust digital press decurler.
• Flip paper in digital press paper tray(s).
• Rotate paper in the digital press paper tray(s).
• Switch to heavier paper.
Problem Cause Solution
ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 5-65
ACCESSORIES
Undocking the HCSS
To undock the HCSS from the digital press, reach into the circular area near the
bottom of the HCSS for the Undocking Lever. Refer to the picture below.
Figure 48. HCSS Undocking Lever
Pull the lever toward you and hold it in position while moving the HCSS a small
distance (25.4mm, 1") away from the press. Release the lever and continue to
move the HCSS as far as required.
Loss of Power
If power is interrupted to the High Capacity Stacker Stapler:
• Ensure the power cord is plugged in to the proper wall receptacle.
• Ensure that the digital press power is on.
• If the power has not been restored by the above procedure, call Xerox
Customer Support.
Also call your Xerox service representative if the loss of power to the High
Capacity Stacker seems to be frequent or excessive.
Undocking
Lever inside
here
DOCUCOLOR 6060 OPERATOR M ANUAL
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ACCESSORIES
DOCUCOLOR 6060 OPERATOR MANUAL 16 6-1
PROBLEM SOLVING
6. Problem Solving
When a problem occurs with your DocuColor 6060, instructions appear on the
Touch Screen. Refer to the information in this chapter to help resolve the
problem.
General Problems
If the DocuColor 6060 has a loss of power and you cannot access the Machine
Details screen to get the serial number, open the two main front doors. The serial
number label is in the center of the bottom frame of the digital press.
The charts on the following pages lists problems and suggested solutions that
apply to your DocuColor 6060. If the problem persists after following all
instructions, call your Xerox representative.
NOTE: If your color server indicates that the digital press has a fault and the
touch screen does not readily display a message, press the Machine Status
button on the Control Panel, then touch Error Log on the Touch Screen to display
the fault history.
DOCUCOLOR 6060 OPERATOR MANUAL
6-2
PROBLEM SOLVING
Problem Suggested solutions
The digital press does not
power on.
• Ensure the power cord is plugged into the receptacle correctly.
• Ensure the power switch inside the front left door is set to the on position.
• Check the GFI circuit breaker switch.
• If the power in your location is working properly, you have tried the suggested
solutions, and the digital press power does not power on, call for assistance.
Prints are not on desired
paper size.
• Ensure that the proper paper is loaded in the paper trays.
• Select the paper size, tray and weight through the digital press options on
your PC.
• Ensure that the correct weight is selected on the tray.
• Ensure that “Fit to Paper” or an equivalent selection is not selected in your
print driver.
Misregistration of the scan
to print image from the
Document Glass.
• Go into Tools Mode and adjust registration. Refer to the Tools Mode in the
System Administration Guide.
Paper is misfed or wrinkles
repeatedly.
• If a message appears on the Touch Screen, follow the instructions displayed
and refer to the information in this chapter.
• Ensure the proper paper (refer to the Paper chapter of this manual and The
Recommended Materials List) is loaded correctly and not filled above the
MAX line.
• Turn the paper stack around and/or over in the selected paper tray.
• Remove a few sheets from the top and the bottom of the stack in the paper
tray.
• Fan all four edges of the paper in the selected paper tray.
• Replace the paper in the selected paper tray with paper from a new package.
• Remove any partially fed paper from the trays.
• Ensure the paper you are using had been stored properly.
Image skew is occurring. • Refer to the Skew Adjustment procedure in this chapter.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-3
PROBLEM SOLVING
Problem Suggested Solution
The Control Panel Touch
Screen does not respond to
a touch command.
•Press Clear All on the Control Panel.
• Touch a selectable button on the Touch Screen. A slight pressure is required to
cause the digital press with scanner to react.
• If the problem persists, open the Front Door of the digital press with scanner.
Close the Front Door and make a selection on the Touch Screen. If the Touch
Screen does not respond to any touch commands, switch off the power. Wait
15 seconds. Then switch on the power. Reprogram the digital press with
scanner for the copy features that are desired.
You cannot program a job
while a screen is open.
Jobs cannot be programmed or copies made while some screens,
such as administration screens, jam clearance screens, or
consumable status information screens, are open. Follow the
directions on the information screen. Then program the desired job.
Digital press with scanner
features are not selectable.
Certain features cannot be selected because of the previous
selections. Generally, features or buttons you can select appear
selectable to indicate you can use them with the previous selections.
Refer to the “Overview” chapter for more information about buttons.
Transparencies are too oily. • Make 5 blank sheet copies with the Full Color option on paper stock to purge
excess oil from system. Reload the transparencies and continue the copying
job.
• Refer to the Recommended Materials List and the Color Materials Usage
Guide for more information about transparencies.
Multiple sheets feed from
the paper trays.
• Do not fill the paper trays above the MAX fill line indicator.
• Remove the paper from the tray and fan the sheets to separate the joined
sheets.
• Predrilled sheets may stick together at the holes. Remove the paper from the
tray and fan the sheets to separate the joined sheets.
• Paper and transparencies may stick together if environmental conditions are
too dry and cause excessive static. Increase the humidity level in the room to
minimize static.
• Gently fan transparencies to separate the sheets before you load them.
DOCUCOLOR 6060 OPERATOR MANUAL
6-4
PROBLEM SOLVING
Problem Suggested Solution
Paper jams when exiting
the Paper Trays
• Ensure that the edge guides of the paper tray fit snugly against the paper
stack.
• Do not fill the paper trays above the MAX fill line indicator.
• Close the tray slowly to avoid shifting the paper stack.
Output jams when exiting
the digital press to the
Offset Catch Tray
• When no other output device is present, the Offset Catch Tray can hold up to
500 sheets of 24 pound (90 g/m2) paper. Empty the catch tray when output
approaches this limit to ensure continuous production.
• Ensure the first sheet is not blocking the paper exit, particularly for 11 x 17
inch (A3) output.
Digital press with scanner
does not make copies when
Auto Paper is selected.
For the Auto Paper selection to function correctly, the size of the
original document must be the same size as the paper supply that is
loaded in at least one of the trays. If not, select the paper tray size that
best meets your needs. Or, if you wish to continue to use the Auto
Paper feature, load one of the trays with the same size paper as the
original document.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-5
PROBLEM SOLVING
Problem Suggested Solution
Fresh copies used as
original documents cause
jams in the Duplex
Automatic Document
Feeder.
This problem is caused by the oil used in the fusing process. The
problem can be reduced or eliminated by allowing output to sit for
awhile so oil can evaporate before using them as original documents.
Excessive paper curl
(continued on the next
page).
Paper curl may be a result of:
• Ensure that the correct paper weight and paper type are selected.
• The mass of dry ink (toner) coverage on the copy - the greater the toner mass,
the greater the paper curl.
• The paper weight.
• The humidity conditions at the digital press with scanner.
• You can sometimes minimize curl problems by flipping the paper over in the
tray and making the copies again. If excessive curl is still present, use a
heavier paper.
• Attempt to minimize the amount of dry ink on the copy paper by selecting the
Photo feature as the Document Type and/or the lighter and/or less chroma
image quality options.
• Select the Full Color option instead of 3 Pass Color to minimize the amount of
dry ink on the copy paper.
• Empty the output device when output approaches this limit to ensure
continuous production.
DOCUCOLOR 6060 OPERATOR MANUAL
6-6
PROBLEM SOLVING
Problem Suggested Solution
Excessive paper curl
(continued).
Paper curl may be a result of:
• Allow output to sit for awhile so any excess oil can evaporate before using
them as original documents.
• Copying high density background areas or documents with alternating high
and low density areas results in more curl. Attempt to reduce the amount of
curl by adjusting the image quality controls to reduce the amount of dry ink on
the copies.
• Place the digital press with scanner and paper in a room with air conditioning
and low humidity to minimize the moisture in the environment.
• Attempt to copy on thicker paper or on paper stock that is less sensitive to
moisture.
Moiré patterns on the
copies
• This problem sometimes occurs when original documents have halftone
images. Perform the following suggested solutions in the following order:
• Select Halftone as the Original Type. If selecting Halftone does not solve the
problem, select Map as the Original Type.
• Rotate the original on the Document Glass by 180 degrees.
• Reduce or enlarge the output by 5%.
• Use the Sharpness feature to select Softer options until the moiré patterns
are not visible.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-7
PROBLEM SOLVING
Problem Suggested Solution
The entire document is not
being copied
• Enter the Original Input.
• Reduce the image.
Scattered, very light show-
through images occur when
copying a document that is
on thin paper.
• Select the Background Erase option in the Image Tone Presets feature in the
Image Quality tab.
• To eliminate the unwanted show-through images, place the thin (translucent)
document on the Document Glass. Cover the document with a black (or very
dark) sheet of paper that is the same size as the document you are copying.
• Place the 2-sided original document on the Document Glass with a blank
sheet of paper on top of it.
• Adjust the Lighten/Darken control to Lighten.
• Select the Photo & Text or Text document type and the Lighten/Darken feature
or Background Erase in the Image Tone Presets feature of the Image Quality
tab.
A black border appears. • Select the Auto Center option in the Image Shift feature or the Edge Erase
feature of the Added Features tab.
Or:
• Program the Original Input in the Added Features tab for the dark bordered
document that you wish to copy.
DOCUCOLOR 6060 OPERATOR MANUAL
6-8
PROBLEM SOLVING
Problem Suggested Solution
The edge of the original
image is deleted from the
copies.
• Edge deletion on all sides of the copy is normal, and is greatest on the lead
edge of the copy. Set the Edge Erase feature, Variable Erase option, to 4 mm
to minimize the deletion. Select the size for the original document in the
Added Features tab and an appropriate setting from the Reduce/Enlarge
option.
• Moisture may be present in the paper. Load a fresh supply of paper into the
trays.
• Some deletions may be caused by small pieces of paper remaining in the
digital press with scanner components after a paper jam has been cleared.
When clearing a paper jam, be sure to look for and remove any paper
fragments.
Copies made from
photographs show color or
background on output
edges
Most emulsions used to develop photographs have color. Sometimes
this color shows on the border of the photograph. To prevent the
color from being copied as part of the image or as background, use
the Edge Erase feature on the Added Features tab to deliberately
erase the unwanted color or background.
Copies made using the
100% Reduce/Enlarge
feature do not include the
entire image along the edge
of the document.
Select the Original Input feature and program the exact size of the
dark bordered document that you wish to copy.
Output is too light. Use the Lighten/Darken feature to select a darker level. Select the
Text or Maps option in the Original Type feature.
Output is too dark. Use the Lighten/Darken feature to select a lighter level. Select the
Photo option in the Original Type feature.
Output has too much
contrast.
Select less Chroma (toward Pastel) in the Image Quality tab.
Output has low contrast. Select more Chroma (toward Vivid) in the Image Quality tab. Select
the Maps option in the Original Type feature.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-9
PROBLEM SOLVING
Problem Suggested Solution
Background on the copies. • Examine the input document for the source of the problem.
• Ensure that the document is held flat on the Document Glass and that the
document cover is closed.
• From the Image Quality tab, adjust the Lighten/Darken control to Lighten.
• When making Black copies, select Black Only as the Color Mode. Reduce the
Color Balance so the background does not appear on the copies.
• When copying colors, set the Color Mode to Auto and set the Image Tone
Preset Background Erase option so that the background does not appear on
the copies.
• Determine the type of document you are copying. From the Original Type
feature, indicate whether the original is Photo & Text, Text, Photo, or Maps for
best image quality.
NOTE: Use the Photo option for documents that contain areas of different
density, from light to dark, when all levels of density need to be copied.
The copies are blurred
when copying thick
documents, three-
dimensional objects, or
books.
• Increase the Sharpness.
• Select the Text or Maps option in the Original Type feature.
• Ensure that the document is held flat on the Document Glass and that the
document cover is closed as much as possible. DO NOT force the cover
closed.
The image quality gradually
degrades on successive
copies, or copies made with
settings used previously are
significantly worse than
copies you are making now.
• The internal process control function of the digital press with scanner has
degraded.
• Place a white sheet of paper on the Document Glass and run 35 blank copies
using Full Color in the Color Mode feature. Make a copy of the document
again. Ensure that the image quality selections are set properly.
• If the problem persists, contact your System Administrator or refer to the
System Administrator Guide.
Copies have dark bands on
the lead edge and a corner
when 100% Reduce/Enlarge
is selected.
• The bands may be caused by curled edges on the document or by
misregistration of the document on the Document Glass. Ensure that the
document is registered correctly.
• Ensure that the Edge Erase is at No Erase (2 mm). Increasing the amount of
Edge Erase should remove more of the dark bands but could cause image loss.
DOCUCOLOR 6060 OPERATOR MANUAL
6-10
PROBLEM SOLVING
Problem Suggested Solution
Copies have dark bands on
the lead edge and a corner
when 100% Reduce/Enlarge
is selected and the DADF is
used.
The bands may be caused by curled edges on the document or by
misregistration of the document by the DADF. Ensure that the Edge
Erase is at No Erase (2 mm). Increasing the amount of Edge Erase
should remove more of the dark bands but could cause image loss.
Corner Shift appears in the
wrong area on the copy.
Ensure the document is positioned on the Document Glass and the
correct Corner Shift is selected.
Large black borders appear
on the copies with
documents smaller than the
copy paper size.
• No shift is selected. Select the Auto Center feature to eliminate the black
borders.
• Also, select the Auto Center feature to eliminate the black borders for digital
press with scanners equipped with the Duplex Automatic Document Feeder
(DADF).
The image density of the
copy seems lighter toward
the trail edge.
This defect is noticeable only when the input document has large
solid areas. To reduce or eliminate this defect, select the Photo option
in the Original Type feature of the Image Quality tab.
Copies made from a
newspaper, a map, or a
photograph have
background when Original
Type is defined as Maps or
Photo.
• The DocuColor 6060 digital press with scanner detects low densities of color
and reproduces them. This is especially true with the Maps and Photo options.
• Use the Background Erase option in the Image Tone Presets feature in the
Image Quality tab.
• Newspaper show-through can be reduced or eliminated by backing the
document with a black sheet of paper.
• The background can be reduced or eliminated by adjusting the Lighten/Darken
feature toward lighten.
It is difficult to perform
secondary operations on
the copies, such as writing
on them or using
adhesives.
This problem is caused by the oil used in the fusing process. The
problem can be reduced or eliminated by setting the copies aside for
one or two hours before performing a secondary operation on them.
Rubbing the copy surface with a soft, clean cloth or eraser may also
help.
Greyish spots appear when
scanning a glossy photo or
glossy original.
Place a transparency on the Document Glass then place the glossy
photo or glossy original face down on the transparency to reduce the
glare.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-11
PROBLEM SOLVING
Jam Clearance
If a jam occurs, the DocuColor 6060 stops printing and a message is displayed on
the Touch Screen. Follow all instructions displayed completely and in sequence.
Refer to this chapter for additional information to resolve the problem.
If power is interrupted during the printing process, it is imperative that you clear
all other jam areas before you open and clear areas behind the Right and Left
Front Doors of the digital press. Figure 1 illustrates the various parts of the digital
press. Follow the jam clearance instructions on the Touch Screen.
Figure 1. DocuColor 6060
Touch Screen
Offset
Catch
Tray
Exit
Module
Front DoorsTransport
Module
Tray 1
Tray 2
DADF Dry Ink/Toner Cartridge Module
DOCUCOLOR 6060 OPERATOR MANUAL
6-12
PROBLEM SOLVING
DADF Jam Clearance
When a document jam occurs in the Duplex Automatic Document Feeder, the
Document Feed Lamp lights and instructions for clearing the jam appear on the
Touch Screen.
Figure 2. DADF
1Open the Left Cover by lifting it to the left.
2Remove the jammed documents. Check for and remove any torn pieces of paper.
3Close the Left Cover.
Document Feed Lamp
Left Cover
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-13
PROBLEM SOLVING
4Slide the Document Guide away from the stack of documents and remove them
from the DADF.
5Raise the DADF and remove any documents from the Document Glass.
6Remove any paper that is on the DADF belt.
7Close the DADF.
8Check the documents for damage, creases, and/or folds before reloading them
into the Document Feeder Tray.
NOTE: If a document is damaged, you may have to use Interrupt mode to make
a copy from the Document Glass. You can then return to the original job and use
the copy instead of the damaged document in the stack of documents you are
copying.
9Check the message on the screen to ensure that all jams are cleared.
10 Reload the stack of documents into the Duplex Automatic Document Feeder
according to the instructions on the Touch Screen. Reposition the Document
Guide.
11 Press the Start button to restart your copy job.
DOCUCOLOR 6060 OPERATOR MANUAL
6-14
PROBLEM SOLVING
Paper Tray Jams
CAUTION: Be careful of the Feed Heads and the Feed Rolls. They can be
damaged with rough treatment.
Figure 3. Paper Path of Trays 1, 2, 3, 4
The Touch Screen displays an animation showing the tray containing the jam.
1Open the tray with the jam.
CAUTION: If you hear paper tearing, stop opening the tray. Open the door of
the Transport Module and clear the paper from the Transport Module before
attempting to open the tray again.
2Carefully remove all jammed paper.
3Use the Touch Screen to determine if further jams exist and clear those areas.
Tray 1
Tray 2
Tray 3
Tray 4
SFM Transport Area Upper Transport Area Transport Module
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-15
PROBLEM SOLVING
Upper Transport Area Jam
Jams occur in this area only when the Second Feeder Module containing Trays 3
and 4 is connected.
Figure 4. Upper Transport Area
1Pull out the Transport Area drawer above Tray 1.
2Lift up the handle.
3Remove all jammed paper.
4Return the drawer to its original position.
5Follow the instructions on the Touch Screen to clear other areas or to resume
your print job.
DOCUCOLOR 6060 OPERATOR MANUAL
6-16
PROBLEM SOLVING
Transport Module Jams
Open the areas in the Transport Module indicated on the Touch Screen. Carefully
remove all jammed paper.
Figure 5. Transport Module
1Open the Transport Module door.
2Grasp the green handles 3a, squeeze and move it to the right.
3Carefully remove all jammed paper.
4Reposition handles 3a.
5Lift up green handles 3b.
3a
7c
7b
3b
7a
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-17
PROBLEM SOLVING
6Carefully remove all jammed paper and return handles 3b to the original position.
7Follow the Touch Screen messages and, if required, lift handles 7a and remove
all jammed paper. Return handles 7a to the original position.
8Squeeze handles 7b and lower to the right. Remove all jammed paper. Return
handles 7b to the original position.
9Squeeze handles 7c and lower to the left. Remove all jammed paper. Return
handles 7c to the original position.
10 Close the Transport Module door.
11 Follow the instructions on the Touch Screen to restart your print job.
DOCUCOLOR 6060 OPERATOR MANUAL
6-18
PROBLEM SOLVING
Exit Module Jams
Follow the instructions on the Touch Screen to clear jams from all the areas
indicated in the Exit Module. The following picture shows the areas where jams
could be located.
Figure 6. Exit Module
Follow the instructions on the Touch Screen to restart your print job.
8a
8b
8e
8c
8d
8f
8g
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-19
PROBLEM SOLVING
Right/Left Door Paper Path Jams
Always follow the instructions on the Touch Screen to locate and clear jams.
It is imperative that you clear all other jam areas before you open and clear the
Right and Left Front Door areas.
Figure 7. Jam Clearance Areas
CAUTION: Be careful when clearing jams in the Fuser area, The Fuser is
extremely hot and will cause injury.
1Open the Right and Left Front Doors when directed to by a Touch Screen
message.
2Grasp handle 4 and move it in the direction of the arrow.
3Slowly pull out the Paper Transport module until it stops.
4Lift handle 4a and carefully remove all jammed paper, ensuring that all pieces are
removed if the paper is torn. Turn the green handle 4b to free any paper that is
caught.
5Reposition green handle 4a.
4a
4b
4
4e
4d
4c
DOCUCOLOR 6060 OPERATOR MANUAL
6-20
PROBLEM SOLVING
6The Fuser area is on the right hand side of the Paper Transport module. Lift
handle 4c on the right hand side and pull to open.
7Lift up handle 4d until it stops and clear any jammed paper. Rotate knob 4e in the
direction of the arrow on the knob to clear any paper that is caught.
NOTE: Occasionally a sheet of paper wraps around the heat roll. (The heat roll
is visible when handle 4d is up). DO NOT attempt to remove this sheet of paper
because the stripper fingers may be damaged if you attempt this procedure. Call
your Xerox service representative to remove this piece of paper.
Reposition green handle 4d and close area 4c. Ensure these are firmly in place.
8Grasp handle 4 and slowly push in the Paper Transport until it stops. Turn the
handle in the direction of the arrow to lock the module in place.
9Close the Right and Left Front Doors.
10 Follow the instructions on the Touch Screen to restart your print job.
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-21
PROBLEM SOLVING
Jam Clearance with 2-Sided Printing
When printing 2-Sided output, the Touch Screen will direct you to clear the
following areas if a jam occurs.
Figure 8. Horizontal Transport Areas
CAUTION: Be careful when clearing jams in the Fuser area, The Fuser is
extremely hot and will cause injury.
1Lift handles 5 and 6 and clear any paper in the areas.
CAUTION: Paper can rip if not pushed back before removing it from under the
lip of this area.
2Push the paper back until you see the front edge, then remove the paper.
3Reposition handles 5 and 6 by closing firmly.
4Close the Right and Left Front Doors.
5Follow the instructions on the Touch Screen to restart your print job.
56
DOCUCOLOR 6060 OPERATOR MANUAL
6-22
PROBLEM SOLVING
Skew Adjustment
Use this procedure if you notice that a side skew of the image is occurring. The
digital press specifications call for a tolerance of +/- 0.4mm over 400mm The
target is +/- 0.2mm over 400mm.
1Measure the amount of skew that is occurring using 11x17” or A3 paper.
2Open the front doors of the digital press and pull out the Transfer Drawer.
3Locate the Skew Adjustment Knob at the top left of the Transfer Drawer.
Figure 9. Skew Adjustment Knob location
PROBLEM SOLVING
DOCUCOLOR 6060 OPERATOR MANUAL 6-23
PROBLEM SOLVING
KEY POINT: Turn the Skew Adjustment Knob only clockwise.
The nominal setting is 7. Moving the knob one setting makes an adjustment of
approximately 0.1mm over 400mm.
Figure 10. Skew Adjustment Knob settings
4Turn the knob clockwise to a higher number to adjust the trail edge of the paper
approximately 0.1mm over 400mm toward the back of the machine.
Turn the knob clockwise to a lower number to adjust the trail edge of the paper
approximately 0.1mm over 400mm toward the front of the machine.
5Run some sample prints to determine if this has corrected the problem.
DOCUCOLOR 6060 OPERATOR MANUAL
6-24
PROBLEM SOLVING
Fault Codes
When there is a problem with the digital press or an accessory, refer to the Touch
Screen where the Fault Code and a solution will be displayed. Follow all steps
until the problem is corrected. If the problem persists, call one of the following
numbers for assistance.
Follow the instructions below before calling for service.
1Be prepared to provide a complete description of the problem to the service
operator. Defining the problem accurately may help you and the operator solve
the problem over the phone and minimize downtime. If the problem cannot be
solved by telephone, a service representative will be dispatched to your site
promptly.
2Record the displayed Fault Codes.
3Record the Machine Serial Number. Press the Machine Status button on the
Control Panel. Touch the Machine Details tab and the serial number is
displayed. (If the serial number is not displayed, open the Right/Left Front Doors
of the digital press. The serial number is also on a white label on the bottom
front frame.)
4If copy quality is a problem, take a copy sample to the telephone with you to help
you describe the problem or to assist you when answering the questions from the
service operator about the defects.
5If possible, use a phone near the press when calling for assistance. Follow the
instructions provided by the operator.
6For system support, user help, and service support, call the appropriate number:
US: 1-800-821-2797 (Includes TTY support)
Canada: 1-800-939-3769
Europe: _________________________
Latin America:_________________________
Xerox also provides web-based customer support. Go to:
www.xerox.com/eSupportCentre
DOCUCOLOR 6060 OPERATOR MANUAL 17 7-1
TECH N I CA L DATA
7. Technical Data
Digital Press Specifications
Electrical Power
Specifications
200/240V - 50/60 Hz
Single phase - Three wire plus safety ground
Current service - 30 Amp sole use @ 200V to 240V, 60Hz
20 Amp sole use @ 220V to 240V, 50Hz
Range (line to neutral) - 200 V minimum to 240 V maximum
Frequency - 50/60 Hz
Power Consumption
Standby - 2.8 kW
Run - 4.2 kW
Power Saver - 45W
Warm-up Time
Within 7 minutes from power on or from Power Saver Mode.
First Print Out Time
16 seconds maximum.
DOCUCOLOR 6060 OPERATOR MANUAL
7-2
TECHNICAL DATA
Environmental Requirements
As an ENERGY STAR® Partner, Xerox Corporation has determined that this
product meets the ENERGY STAR guidelines for energy efficiency.
The DocuColor 6060 will enter the Power Saver mode after 60 minutes of no
activity on the machine.
The factory default time of 60 minutes can be changed in the Tools Mode.
Ambient Temperature and Humidity
10 to 32°C, 15 to 85% RH
50 to 90°F, 15 to 85% RH
NOTE: Above 82°F (28°C), reduced humidity is required to maintain the
specified performance.
Altitude
Normal operation: 0 to 2,500 meters (0 to 8,200 feet).
Operation between 2,000 to 2,500 meters (6,557 to 8,200 feet) may require a
field adjustment.
Illumination
Normal function (free from print quality defects) can be expected under 3,000 lx
maximum.
TECHNICAL DATA
DOCUCOLOR 6060 OPERATOR MANUAL 7-3
TECHNICAL DATA
Noise Levels
Ozone Emissions
Not to exceed 0.02 mg/m3
Dust
0.1mg/m3 or less per SPC manual, No. 40-B-09
Or, 0.25mg/m3 or less (converted into C11 method) based on the measurement
method ECMA129 (‘88).
Continuous
Noise Impulse Noise
Standby 49.5 dB N/A
IOT Operation 64.0 dB 72.0 dB
Full System
Operation
72.0 dB 72.0 dB
DOCUCOLOR 6060 OPERATOR MANUAL
7-4
TECHNICAL DATA
Capabilities
Tray Capacity
All paper trays (First and Second Feeder modules) have a capacity of 2000 sheets
each of 24 pound, 90 g/m2 paper.
Throughput
All paper trays:
Type: Coated or uncoated paper, transparencies
Sizes: Minimum = 182mm x 182mm (7.16 x 7.16”)
Maximum = 320mm W, 488mm L (12.6 x 19.2”)
Weights: 64g/m2 to 300g/m2
Size/Loading Orientation:
B5 SEF/LEF
A4 SEF/LEF
B4 SEF
A3 SEF
8 x 10” LEF*
8.5 x 11” SEF/LEF
8.5 x 13” SEF
8.5 x 14” SEF
11 x 17” SEF
8 Kai SEF (267mm x 388mm)
16 Kai LEF (267mm x 194mm)
12 x 18” SEF*
12.6 x 17.7 SEF*
* Use the Non-Standard setting on the paper tray.
TECHNICAL DATA
DOCUCOLOR 6060 OPERATOR MANUAL 7-5
TECHNICAL DATA
Print Rates
Use the Productivity Setting in the Tools Mode to optimize the throughput speed
for the weight of the paper you are using.
• Selecting Auto selects a Fuser temperature based on the paper weight
selected on the paper tray, improving average power consumption, but
slowing operation while the Fuser heats up or cools down.
• Selecting Light Weight sets the Fuser temperature to 160oC, which
optimizes the throughput speed for light weight papers, and uses less
power.
• Selecting Heavy Weight sets the Fuser temperature to 175oC, which
optimizes the throughput speed for heavier papers, and uses more power.
Refer to the System Administrator Guide for the procedure to change the setting.
The following chart illustrates the print speeds for the three modes using 8.5x11”
or A4 paper fed LEF.
:
*ppm = prints per minute
DocuColor 6060
Substrate Heavy
Weight
Light
Weight Auto
64 - 74 g/m245 ppm 45 ppm 45 ppm
75 - 105 g/m245 ppm 60 ppm 60 ppm
106 - 135 g/m260 ppm 45 ppm 60 ppm
136 - 150 g/m245 ppm 45 ppm 45 ppm
151 - 220 g/m245 ppm 30 ppm 45/ ppm
221 - 300 g/m230 ppm 30 ppm 30 ppm
Transparencies 22.5 ppm 22.5 ppm 22.5 ppm
DOCUCOLOR 6060 OPERATOR MANUAL
7-6
TECHNICAL DATA
Physical Characteristics
Digital Press Size
Basic configuration of First Feeder Module, Digital Press with Exit Module, and
Offset Catch Tray is 114.8 inches/2916 mm (W) x 43.3 inches/1100 mm (D) x 55.6
inches /1412 mm (H).
Digital Press Weight
2205 pounds/1000 Kg
Floor Space Requirements
Minimum space requirements for the basic configuration of the digital press, not
including a color server:
172.8 inches/4394mm W x 134.6 inches/3420mm D.
Duplex Automatic Document Feeder (DADF) Specifications
Document Feeding Method
Face-up, top feed method.
Sizes
Minimum: 8.5 x 11 inches (216 x 279 mm)/A4 (SEF)
Maximum:11 x 17 inches (279 x 432 mm)/A3 (SEF)
DADF Capacity
50 for 38 - 100 g/m2 documents.
40 for 101 - 128 g/m2
TECHNICAL DATA
DOCUCOLOR 6060 OPERATOR MANUAL 7-7
TECHNICAL DATA
Speed
40 black and white copies per minute (A4 or 8.5 x 11 inch. LEF)
12 black and white copies per minute (A3 or 11 x 17)
Power Source
Supplied from the Digital Press.
Noise
Run: 68 dB(A)
Dimensions
25.19 inches/640 mm (W) x 21.06 inches/535 mm (D) x 5.11inches/130 mm (H)
Weight
28.7 lbs. (14 kg)
DOCUCOLOR 6060 OPERATOR MANUAL
7-8
TECHNICAL DATA
Metric Conversion Chart
NOTE:Note that most numbers are rounded off.
Inches Millimeters
(mm) Inches Millimeters
(mm)
Inches/
International
Sizes
Millimeters
(mm)
Celsius
(°C)
Fahrenheit
(°F)
0.01 0.254 6153 13.5 343 10 50
0.04 17. 2 183 14.0 356 32 90
0.05 17. 3 185 8.0 203 100 212
0.1 37. 5 190 15.75 400 200 392
0.15 47. 8 198 16.9 429 204 400
0.2 58.0 203 17.0 432 218 425
0.25 68.3 211 24.0 610
0.28 78.4 213
0.3 78.5 216
0.5 13 8.7 221 5 x 8 127 x 203
0.6 15 9.0 229 8 x 10 203 x 254
0.7 18 10.0 254 8 x 11 203 x 279
0.8 20 10.5 267 A4 210 x 297
125.4 10.8 274 8.5 x 11 216 x 279 Kilo-
grams Pounds
1.4 36 11. 0 279 8.5 x 13 216 x 330 1.0 2.205
1.5 38 11. 1 282 8.5 x 14 216 x 356 0.454 1.0
1.7 43 11. 1 5 283 8.7 x 14 221 x 356
1.9 48 11. 5 292 9 x 11 229 x 279
251 11. 8 300 9 x 14 229 x 356
2.3 58 11. 8 5 301 11 x 1 7 279 x 432
2.5 64 12.5 318 A3 297 x 420
376 13.0 330 12 x 17 305 x 432
4104 13.4 340 12 x 18 305 x 457
5127 13.45 342 SRA3
12.6 x 17.7
320 x 450
DOCUCOLOR 6060 OPERATOR MANUAL 18 8-1
MAINTENANCE
8. Maintenance
This chapter describes the consumable supply replenishment procedures
necessary for keeping your DocuColor 6060 operating reliably.
For troubleshooting problems, refer to the Problem Solving Section of this
manual. Problems that cannot be solved need to be referred to your Xerox service
representative. Use the procedure in this section when it becomes necessary to
request a service call.
The procedure for ordering supplies and a list of the supplies you should keep on-
hand are also included in this chapter.
Cleaning the Digital Press
If the exterior surfaces require cleaning, dampen a paper towel or a soft, clean
cloth with a liquid, nonabrasive glass cleaner or water.
WARNING: Do not use any other cleaners or solvents on the digital
press as they may interact with the paint on the covers, eventually
causing the paint to peel.
WARNING: DO NOT pour or spray liquid directly into any of the paper
trays. Always apply the liquid to the cloth first.
DOCUCOLOR 6060 OPERATOR MANUAL
8-2
MAINTENANCE
Cleaning the Touch Screen
Clean the Touch Screen during the digital press warm-up cycle at the start of
each day. Remove all dust and fingerprints by wiping the Touch Screen with a
clean, lint-free cloth.
CAUTION: To avoid damage, do not use any Xerox cleaner, water, or
commercial cleaner on the Touch Screen.
Cleaning the Scanner Glass
Keep the Scanner glass clean to ensure that prints are the best quality. Clean the
glass at the beginning of each day and during the day as needed.
1Slightly dampen a clean, lint-free cloth with Xerox Lens and Mirror Cleaner or a
glass cleaner that is not abrasive.
CAUTION: To avoid damage, do not pour or spray the cleaner directly onto the
glass.
2Clean the glass by wiping in the lengthwise direction. Keep your fingers off the
glass.
3Use a clean, dry, lint-free cloth to wipe off any excess moisture.
4Repeat these steps until there are no visible marks or streaks on the glass.
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-3
MAINTENANCE
Cleaning the Document Cover Belt
Keep the Document Cover Belt clean at all times. Any white foreign substance on
the surface of the belt may cause the digital press to calculate the actual
document size or its position incorrectly, resulting in an unsatisfactory print.
Clean the belt at the beginning of each day and during the day as needed.
1Lift the Scanner or DADF Cover.
2Slightly dampen a clean lint-free cloth with water.
3Wipe the belt until it is clean. Use another lint-free cloth to dry the belt.
4Close the cover.
Replacing Consumable Supplies
A message is displayed on the Touch Screen when a consumable item is nearing
the replacement time. Another message is displayed when you must replace
consumable items. The digital press will not run after this message is displayed
until the item is replaced.
You should keep a supply available of the following consumable items:
• Dry Ink/Toner cartridges in all four colors
• Fuser Oil
• An empty Waste Dry Ink/Toner bottle.
• Charge Corotron Assembly
• Fuser Web Assembly
A chart later in this chapter provides the part numbers to order.
DOCUCOLOR 6060 OPERATOR MANUAL
8-4
MAINTENANCE
Replacing a Dry Ink/Toner Cartridge
Refer to the following procedure when a message to replace a Dry Ink/Toner
Cartridge is displayed on the Touch Screen. There are also instructions on labels
that are affixed to the compartment containing the cartridges.
CAUTION: To prevent spillage, remove Dry Ink/Toner cartridges only when the
“Replace the Dry Ink Cartridge” message is displayed on the Touch Screen.
1Place a drop cloth below the Dry Ink/Toner area.
2Open the Dry Ink/Toner Compartment.
Figure 1. Dry Ink Compartment
3Rotate the empty cartridge counter-clockwise until the arrow on the cartridge is
aligned with the unlocked padlock on the compartment label.
Dry Ink Compartment Door
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-5
MAINTENANCE
4Pull the cartridge completely out of the compartment. Dispose of the empty
cartridge according to local regulations.
CAUTION: Do not use warm or hot water, or cleaning solvents, to remove Dry
Ink/Toner from your skin or clothing. This will set the Dry Ink/Toner and make it
difficult to remove. If any Dry Ink/Toner gets on your skin or clothing, use a brush
to remove it, blow it off, or wash it off with cold water and mild soap.
Figure 2. Removing a Cartridge
5Remove a new cartridge from the box.
CAUTION: Dry Ink/Toner settles and compacts during shipping and must be
loosened before inserting the cartridge into the machine. Failure to completely
loosen the material may cause damage to the gear at the end of the cartridge.
DOCUCOLOR 6060 OPERATOR MANUAL
8-6
MAINTENANCE
KEY POINT: Vigorously shake and/or slap the new cartridge with your hand
until the Dry Ink/Toner is completely loosened. To determine if the material is
loose, place your finger tips on the flat side of the gear cogs at the back of the
cartridge and turn the gear clockwise. When the gear turns freely, the material is
loose and the cartridge can be inserted into the compartment.
Figure 3. Turning the Cartridge Gear
6To insert the cartridge into the compartment, align the arrow on the cartridge
with the unlocked padlock on the compartment and slide the cartridge into the
compartment.
CAUTION: If more than one cartridge needs to be replaced at the same time,
ensure that the cartridges are replaced in their correct color locations. From left
to right, the cartridge colors are black, cyan, magenta, and yellow.
7Rotate the cartridge clockwise until the arrow on the cartridge is aligned with the
locked padlock on the compartment.
Figure 4. Inserting a Cartridge
8Close the Dry Ink/Toner compartment.
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-7
MAINTENANCE
Adding Fuser Oil
A message appears on the Touch Screen advising you when to add Fuser Oil. Use
the following procedure to replenish the Fuser Oil supply.
1Open the Right Front Door of the digital press.
2Place a drop cloth on the floor under the Fuser area. Any oil spilled on a hard floor
will make the floor slippery.
3Refer to the following figure for the location of the Fuser Oil Reservoir Cap.
Figure 5. Fuser Oil Cap
4To open the Reservoir Cap, grasp the tab at the back of the cap and pull it
forward.
Fuser Oil Cap
DOCUCOLOR 6060 OPERATOR MANUAL
8-8
MAINTENANCE
5Remove the cap from the bottle of Fuser Oil and replace it with the Filler Spout
Cap. This cap was provided to you when your digital press was installed. Contact
your Xerox service representative if you cannot locate the Filler Spout Cap and
need another one.
6Carefully insert the Filler Spout into the opened Fuser Oil Reservoir and squeeze
the bottle until the oil reaches the maximum fill level tab visible inside the
Reservoir.
7Remove the Filler Cap from the bottle and place it on a cloth or paper towel to
drain. Return the original cap to the bottle of Fuser Oil.
8Close the Reservoir Cap, ensuring that it snaps into place.
9Close the Right Front Door of the digital press.
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-9
MAINTENANCE
Changing the Waste Dry Ink/Toner Bottle
A message appears on the Touch Screen advising you when to replace the Waste
Dry Ink/Toner Bottle.
The bottle is located at the back of the Exit Module. Refer to the following figure.
Figure 6. Waste Dry Ink/Toner Bottle location
1Open the Waste Dry Ink/Toner door at the back of the Exit Module. Refer to the
following figure.
Figure 7. Waste Bottle Door opened
Waste Dry Ink/
Toner Bottle
location
Exit Module
Exit Module
DOCUCOLOR 6060 OPERATOR MANUAL
8-10
MAINTENANCE
2Grasp the handle of the full bottle and pull it out of the machine.
3Remove the cap from the cap holder on the side of the full bottle and press the
cap securely into the open hole on the top of the full bottle.
Figure 8. Waste Dry Ink/Toner Bottle
4Dispose of the full bottle according to your local regulations.
5Remove an empty bottle from the carton and insert it into the machine. Ensure
that the hole on the top of the bottle is open and facing to the right.
6Close the Waste Dry Ink/Toner Bottle door.
Cap in
holder
Open hole
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-11
MAINTENANCE
Replacing a Charge Corotron
There are four Charge Corotron units located behind the front doors of the digital
press; one for each dry ink/toner color - Cyan, Magenta, Yellow, and Black
(CMYK).
When to replace a charge corotron
Unlike other consumable products for the DocuColor 6060, a message does not
display on the Touch Screen advising you to replace a particular corotron unit.
You should replace a corotron unit only when an image quality problem called
banding, or rainbow banding, appears on prints. The Maintenance tab screen will
display a yellow triangle or a red circle when a pre-determined number of prints
using a corotron unit have been made. You should ignore these symbols and
continue to use the corotron until banding is seen on prints.
Which charge corotron to replace
If you notice streaks or bands of color across prints, a charge corotron unit may
need to be replaced. To determine which unit needs replacing, retrieve and print
the file named Corotron Test.pdf from the Customer Documentation CD. The
output print will show banding in the color bar of the corotron that needs to be
replaced. Banding of multiple color bars means several corotrons need to be
replaced.
The charge corotrons are located behind the two front doors of the digital press.
Figure 9. Charge Corotron Units
Charge Corotron Units
DOCUCOLOR 6060 OPERATOR MANUAL
8-12
MAINTENANCE
Banding samples
The following examples of the test print show banding in the color bar of the
corotron that needs to be replaced and in the 3-color bar. The 3-color bar (CMY) is
there to help you identify which color is showing banding.
Figure 10. Black banding Cyan banding
Figure 11. Magenta banding Yellow banding
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-13
MAINTENANCE
Use the following procedure to replace a Charge Corotron.
1Open the front doors of the digital press.
2Squeeze the handle of the corotron and pull it out of the machine. Dispose of
according to your local regulations.
Figure 12. Removing a charge corotron
3All replacement corotron units come with a protective plastic sleeve that also
assists you in correctly inserting the unit.
Grasp the sleeve of the replacement unit with both hands and guide the two
holes at the end of the sleeve over the metal bullet-shaped pins next to the
opening in the digital press.
Figure 13. Aligning the holes
DOCUCOLOR 6060 OPERATOR MANUAL
8-14
MAINTENANCE
4Grasp the yellow handle of the corotron and push it forward until it stops. Be sure
it is firmly set in place. A message will be displayed on the Touch Screen if it is
not seated correctly.
Figure 14. Pushing the corotron forward Corotron in place
Pull the plastic sleeve off the bullet-pins and dispose of according to your local
regulations.
5The Touch Screen displays a message asking if you would like to reset the
counter for the corotron unit. Follow the instructions on the screen to reset the
counter.
NOTE: Each time you remove a corotron unit and reseat it, the Touch Screen
displays a message asking if you would like to reset the counter. In these
situations, you should close the screen without resetting the counter.
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-15
MAINTENANCE
Replacing the Fuser Web
Two messages will display on the Touch Screen regarding the Fuser Web. The
first advises you that the web is almost used up and you should be sure to have a
new unit on hand. The second message displays when the Fuser Web is
completely used and you must replace it. When this message displays, the digital
press shuts down and will not print until the web is replaced.
WARNING: The Fuser area is hot. Be careful when working in this
area to avoid injury.
Use the following procedure to replace the Fuser Web.
1Open the front doors of the digital press.
2Use handle 4 to pull out the Transfer Drawer.
3Pull open the Fuser handle 4C.
4Lift up handle 4d until it stops at the top of the Fuser.
Figure 15. Pull handle 4C Lift up handle 4d
DOCUCOLOR 6060 OPERATOR MANUAL
8-16
MAINTENANCE
5Push down the two white levers.
Figure 16. Push the white levers down
6Grasp the colored handle in the center and pull the web unit down and out of the
machine. Dispose of according to your local regulations.
Figure 17. Pull the unit down and out
7Remove the new web unit from the box and the protective covering.
Handle 4d open
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-17
MAINTENANCE
8Hold the web assembly with both hands and line up the tabs on both sides of the
bottom of the assembly with the slides on both sides of the Fuser area. Slide the
assembly in until it is firmly in place.
Figure 18. Slide the unit in
9Raise the unit to the upright position and push up the two white levers.
Figure 19. Raise the unit into place Raise the white levers
DOCUCOLOR 6060 OPERATOR MANUAL
8-18
MAINTENANCE
10 Lower handle 4d.
11 Lift up handle 4c and raise the Fuser into its original position.
12 Push in and lock the Transfer Drawer, then close the front doors.
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-19
MAINTENANCE
Calling for Service
Refer to the Touch Screen when there is a problem with the digital press or an
accessory. A status code and suggested solutions are displayed on the screen.
Follow all steps in the suggested solutions until the problem is corrected. If the
problem persists, call for assistance.
Follow the instructions below before calling for service.
1Be prepared to provide a complete description of the problem to the service
operator. Defining the problem accurately may help you and the operator solve
the problem over the phone and minimize downtime. If the problem cannot be
solved by telephone, a service representative will be dispatched to your site
promptly.
2Record the displayed Fault Codes.
3Record the Machine Serial Number. Press the Machine Status button on the
Control Panel. Touch the Machine Details tab and the serial number is
displayed. (If the serial number is not displayed, open the Right/Left Front Doors
of the digital press. The serial number is also on a white label on the bottom
front frame.)
4If copy quality is a problem, take a copy sample to the telephone with you to help
you describe the problem or to assist you when answering the questions from the
service operator about the defects.
5If possible, use a phone near the press when calling for assistance. Follow the
instructions provided by the operator.
6For system support, user help, and service support, call the appropriate number:
US: 1-800-821-2797 (Includes TTY support)
Canada: 1-800-939-3769
Europe: _________________________
Latin America:_________________________
Xerox also provides web-based customer support. Go to:
www.xerox.com/eSupportCentre
DOCUCOLOR 6060 OPERATOR MANUAL
8-20
MAINTENANCE
Consumable Supplies
The following items are shipped with the DocuColor 6060. It is recommended
that you have a supply of these items available to eliminate downtime when they
need to be replaced.
* Please call your Xerox service representative to reorder Waste Dry Ink/Toner Containers,
Charge Corotron Units, and Fuser Web Assemblies. These parts are provided to you at no
charge when ordered by a Xerox service representative.
Supply Item
Supply
Number
Eastern
Hemisphere
Supply
Number
Western
Hemisphere
Supply
Unit
Shipped
with
digital
press/
Reorder
Quantity
Approximate
Print Yield/
Carton (Full
Color Prints*)
Dry Ink/Toner (Black) 6R90289 6R975 130K
Dry Ink/Toner (Cyan) 6R90290 6R976 150K
Dry Ink/Toner (Magenta) 6R90291 6R977 150K
Dry Ink/Toner (Yellow) 6R90292 6R978 150K
Developer (Black) 5R90246 5R629 1100K
Developer (Cyan) 5R90247 5R630 1100K
Developer (Magenta) 5R90248 5R631 1100K
Developer (Yellow) 5R90249 5R632 1100K
Fuser Oil 8R4004 8R3993 1200K
*Waste Dry Ink/Toner Container 8R90352 8R12662 150k
*Charge Corotron Unit 13R584 13R584
*Fuser Web Assembly 8R12914 8R12914
Paper Colotech+ Xerox Digital
Color
Xpressions+
2 reams
MAINTENANCE
DOCUCOLOR 6060 OPERATOR MANUAL 8-21
MAINTENANCE
Store supply items and Xerox parts in their original packages in a convenient
location.
* Dry Ink/Toner yield projections are based on 15 percent area coverage per color
(4 colors = 60 percent) at standardized conditions on A4 (8.5x11”) Xerox Digital
Color Xpressions+) 24 lb. (90 g/m2) and Colotech Plus 90 g/m2 reference paper.
NOTE: Actual yields vary greatly, depending on color intensity, area coverage,
paper stock, and run mode selected.
To order consumable supplies, call the appropriate number:
US: 1-800-822-2200
Canada: French: 1-800-668-0133, English: 1-800-668-0199
Europe: _________________________
Latin America:_________________________
DOCUCOLOR 6060 OPERATOR MANUAL
8-22
MAINTENANCE
This page is intentionally blank.
DOCUCOLOR 6060 OPERATOR MANUAL 19 9–1
INDEX
9. Index
Numerics
2-Sided Output 3-6
Features
1-1 4-29
1-2 4-29
2-1 4-29
2-2 4-30
Settings 1-17
A
About Color Printing 1-1
Access Button 2-13, 2-19
Accessories
High Capacity Stacker (HCS) 5-9, 5-29
High Capacity Stacker Stapler (HCSS) 5-49
Added Features Screen 2-16, 4-28
2-Sided Output 4-28
Bound Originals 4-39
Edge Erase 4-42
Image Shift 4-31
Original Input 4-36
Stored Programming Feature 4-47
Additional Finishing Options 1-22
Die Cutting 1-22
Embossing 1-22
Lamination 1-22
Varnish 1-22
Air Adjust Levers 3-12, 5-6
Alert Screens 2-30
Arrow Buttons 2-11
Audio Tones 2-29
Auto Center 4-32
Auto Image Rotation 4-8
Auto Output Delivery 4-27
Auto Paper Supply 3-9, 4-25
DOCUCOLOR 6060 OPERATOR MANUAL
9–2
INDEX
Auto Photo & Text 4-52
Auto Tray Switching 3-8
B
Back...Tab 4-98
Basic Features Screen 2-16, 4-13
Color Mode 4-14
Output 4-26
Paper Supply 4-25
Reduce/Enlarge 4-18
Basic Scanning Steps Using the Glass 4-2
Binding Methods 1-21
Looseleaf Binding 1-21
Mechanical Binding 1-21
Perfect Binding 1-21
Saddle Stitching 1-21
Binding Preparation 1-20
Bottling 1-20
Gathered Signature 1-20
Nested Signature and Binders Creep 1-20
Booklet Creation 4-83
Border Erase 4-44
Bound Originals 4-39
Build Job 4-94
C
C (Clear) Button 2-15
Calibration 1-12
Calling for Service 8-19
Cancel Buttons 2-11
Capturing an Image Digitally 1-12
Additional Tips 1-13
Calibration 1-12
Image Manipulation 1-13
Output Considerations 1-14
Certifications in Europe xviii
Changing the Waste Dry Ink/Toner Bottle 8-9
Chapter 1 About Color Printing 1-1
Chapter 2 Overview 2-1
Chapter 3 Paper and Paper Trays 3-1
Chapter 4 Scanner 4-1
Chapter 5 Accessories 5-1
Chapter 6 Problem Solving 6-1
Chapter 7 Technical Data 7-1
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–3
INDEX
Chapter 8 Maintenance 8-1
Charge Corotron, replacing 8-11
Chroma 4-70
Clear All Button 2-14, 2-27
Coated Paper
All Paper Trays 3-5, 5-4
Collated 4-27
Color Balance 4-68
Color Bar 4-71
Color Management 1-10
Color Mode 4-14
3 Pass Color 4-15
Auto 4-14
Black Only 4-15
Full Color 4-14
Single Color 4-16
Color Printing Overview 1-1
Color Range 1-7
Color Servers 1-18
Color Shift 4-69
Color Translation 1-8
Common Finishing Selections 4-27
Auto 4-27
Collated 4-27
Face Down 4-27
Face Up 4-27
Uncollated 4-27
Consumable Supplies 8-20
Control Panel 2-4, 2-12
Access Button 2-13, 2-19
C (Clear) Button 2-15
Clear All Button 2-14, 2-27
Features Button 2-13, 2-16
Help Button 2-14, 2-27
Interrupt Button 2-14, 2-27
Job Status Button 2-13, 2-17
Keypad 2-15
Language Button 2-13, 2-19
Machine Status Button 2-13, 2-20
Pause Button 2-15, 2-27
Power Saver Button 2-13, 2-19
Review Button 2-14, 2-24
Start Button 2-15
Conventions xxv
Symbols xxv
DOCUCOLOR 6060 OPERATOR MANUAL
9–4
INDEX
Writing Style Conventions xxvii
Corner Shift 4-35
Covers 4-73
Curl 3-4
Cutting and Trimming Paper 3-2
D
Dark Edges 4-56
Define Area 4-58
Change Coordinates 4-60
Deleting an Area 4-61
Delete Job Button 2-17, 2-18
Delete Programming 4-49
DFA Finishing Device 5-23, 5-37
Digital Press
Calling for Service 8-19
Consumable Supplies 8-20
Maintenance 8-2
Power Loss 2-8
Replacing Consumable Supplies 8-3
Digital Press Capabilities 7-4
Print Rates 7-5
Throughput 7-4
Tray Capacity 7-4
Digital Press Electrical Power Requirements 7-1
Power Consumption 7-1
Specifications 7-1
Digital Press Environmental Requirements
Altitude 7-2
Dust 7-3
Illumination 7-2
Noise Levels 7-3
Ozone Emissions 7-3
Temperature and Humidity 7-2
Digital Press Paper Path 2-36
Digital Press Physical Characteristics 7-6
Floor Space Requirements 7-6
Size 7-6
Weight 7-6
Digital Press Specifications 7-1
Environmental Requirements 7-2
First Print Out Time 7-1
Warm-up Time 7-1
Disconnect Device xii
Document Cover Belt 2-32
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–5
INDEX
Document Glass 2-32
Document Specifications 4-4
Drilled Paper 3-8
All Paper Trays 3-5, 5-4
Dry Ink/Toner Compartment 2-4
Replacing a cartridge 8-4
Dry Ink/Toner Waste Bottle 2-7
Replacing a bottle 8-9
Duplex Automatic Document Feeder (DADF) 2-3, 2-31, 4-4
Clearing a DADF Jam 4-7
Document Specifications 4-4
Identifying the Parts 4-5
Jam Clearance 4-7
Specifications 7-6
Capacity 7-6
Dimensions 7-7
Document Feeding Method 7-6
Noise 7-7
Power Source 7-7
Sizes 7-6
Speed 7-7
Weight 7-7
Using the DADF 4-6
Duplex Printing 3-6
E
Ecology Module 2-5
Edge Erase 4-42
Border Erase 4-44
Edge/Center Erase 4-45
Edge/Center Erase 4-45
Electrical Module 2-6
Electrical Power Requirements 7-1
Power Consumption 7-1
Specifications 7-1
Electrical Safety xi
Enhanced High Capacity Stacker (EHCS) 5-29
Environmental Notices for Canada xxii
Environmental Notices for the USA xxii
Exit Module 2-4, 2-37
F
Face Down 4-27
Face Up 4-27
DOCUCOLOR 6060 OPERATOR MANUAL
9–6
INDEX
Factors Affecting Color Output 1-5
Additive Color 1-6
Color Servers 1-6
Paper Type 1-6
Subtractive Color 1-6
Factors Affecting Image Quality 1-11
Paper 1-11
Factors Affecting Image Reproduction 1-3
Color Contrast 1-4
Original Size 1-5
Scanners 1-3
Fault Codes 6-24
FCC in the USA xvii
Features Button 2-13, 2-16
File Formats 1-17
Finishing Options 1-19
Additional Finishing Options 1-22
Binding Methods 1-21
Binding Preparation 1-20
Folding Techniques 1-19
Finishing Selections
Common 4-27
Unique to device 4-27
First Print Out Time 7-1
Floor Space Requirements 7-6
Folding Techniques 1-19
Accordion Fold 1-19
Gate Fold 1-19
Parallel Fold 1-19
Right Angle Fold 1-19
Forming a Color Image 1-10
Halftone Dot Shapes 1-11
Halftone Dots 1-11
Halftone Screens 1-10
Fuser Oil, replacing 8-7
Fuser Web, replacing 8-15
G
General Problems 6-1
Ground Fault Indicator (GFI) Circuit Breaker 2-4, 2-8
H
Help Button 2-14, 2-27
High Capacity Stacker (HCS) 5-9
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–7
INDEX
Control Panel 5-10, 5-30
Identifying the Parts 5-1, 5-9, 5-29
Jam Clearance 5-26, 5-45
Maintenance 5-47
Paper Specifications 5-12
Problem Solving 5-27, 5-47
Selecting Features 5-14, 5-35
Selecting Options
DFA Finishing Device 5-23, 5-42
Enabling Functions 5-24, 5-43
Profiles, viewing 5-25, 5-44
Timing Tab, viewing 5-25, 5-44
Sample Set 5-35
Two Stackers 5-20, 5-39
Sample Set 5-16
Stacker Tray 5-14
Top Tray 5-11
Unloading 5-26, 5-34, 5-45
High Capacity Stacker Stapler (HCSS) 5-49
Control Panel 5-50
Electrical/Environmental Requirements 5-51
Hints and Tips 5-54
Identifying the Parts 5-49
Jam Clearance 5-60
Loss of Power 5-65
Maintenance 5-62
Ordering and Loading Staples 5-61
Paper Guidelines 5-51
Paper Path 5-53
Paper Specifications for Stapling 5-58
Problem Solving 5-63
Stapling Capacity by Paper Weight/Type 5-59
Stapling Hints 5-55
Unloading 5-59
Hold Job Button 2-17, 2-18
Horizontal Transport Jams (2-Sided Printing Only) 6-21
I
Icon Buttons 2-10
Identifying Duplex Automatic Document Feeder Parts 4-5
Identifying High Capacity Stacker (HCS) Parts 5-1, 5-9, 5-29
Identifying High Capacity Stacker Stapler (HCSS) Parts 5-49
Identifying the Digital Press External Parts 2-2
Control Panel 2-4, 2-12
Document Glass 2-32
DOCUCOLOR 6060 OPERATOR MANUAL
9–8
INDEX
Dry Ink/Toner Compartment 2-4
Dry Ink/Toner Waste Bottle 2-7
Duplex Automatic Document Feeder (DADF) 2-3, 2-31
Ecology Module 2-5
Electrical Module 2-6
Exit Module 2-4
Ground Fault Indicator (GFI) Circuit Breaker 2-4, 2-8
Offset Catch Tray (OCT) 2-4
Power Switch 2-3
Right/Left Front Doors 2-4
Scanner 2-3
Touch Screen 2-3, 2-9
Transport Module 2-3
Identifying the Digital Press Internal Parts 2-34
Exit Module 2-37
Paper Path 2-36
Serial Number Label 2-34
Transport Module 2-35
Image Manipulation 1-13
Modifying the Color 1-13
Resizing an Image 1-13
Sharpening an Image 1-13
Image Quality of the Original 1-2
Image Quality Overview 1-2
Image Quality Screen 2-16, 4-50
Chroma 4-70
Color Balance 4-68
Color Bar 4-71
Color Shift 4-69
Image Tone Presets 4-64
Lighten/Darken 4-62
Original Type 4-51
Sharpness 4-63
Image Shift 4-31
Auto Center 4-32
Corner Shift 4-35
Margin Shift 4-33
No Shift 4-31
Unrestricted Shift 4-34
Image Tone Presets 4-64
Background Erase 4-67
Cool 4-66
Lively 4-65
Normal 4-64
Sharp 4-65
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–9
INDEX
Warm 4-66
Inserts 4-76
Interrupt Button 2-14, 2-27
It’s Illegal in Canada xxi
It’s Illegal in the USA xix
J
Jam Clearance
2-Sided Printing 6-21
Duplex Automatic Document Feeder (DADF) 4-7, 6-12
Exit Module Jams 6-18
High Capacity Stacker (HCS) 5-26, 5-45
High Capacity Stacker Stapler (HCSS) 5-60
Paper Trays 6-14
Right/Left Door Paper Path Jams 6-19
Transport Module Jam 6-16
Job Assembly Screen 4-93
Build Job 4-94
Proof Set 4-97
Job Details Button 2-17, 2-18
Job List Screen 2-18
Job Monitor Screen 2-28
Job Status Button 2-13, 2-17
Job List Screen 2-18
Job Status Screen
Delete Job Button 2-17, 2-18
Hold Job Button 2-17, 2-18
Job Details Button 2-17, 2-18
Promote Job Button 2-17, 2-18
Release Job Button 2-17, 2-18
Up/Down Arrow Buttons 2-18
K
Keypad 2-15
L
Labels
All Paper Trays 3-5, 5-4
Language Button 2-13, 2-19
Laser Safety xiii
Letterhead Paper
Paper Trays 3-8
Lighten/Darken 4-62
Loading Paper 3-10
DOCUCOLOR 6060 OPERATOR MANUAL
9–10
INDEX
Loss of Power
High Capacity Stacker Stapler (HCSS) 5-65
M
Machine Status Button 2-13, 2-20
Error Log Tab 2-20
Machine Details Tab 2-20
Maintenance Tab 2-20, 2-23
Paper Trays Tab 2-20
Maintenance
Digital Press
Adding Fuser Oil 8-7
Changing the Waste Dry Ink/Toner Bottle 8-9
Cleaning the Document Cover Belt 8-3
Cleaning the Touch Screen 8-2
Replacing a Charge Corotron 8-11
Replacing a Dry Ink/Toner Cartridge 8-4
Replacing the Fuser Web 8-15
High Capacity Stacker (HCS) 5-47
High Capacity Stacker Stapler (HCSS) 5-62
Cleaning the HCSS 5-62
Maintenance Safety xiii
Manual Input 4-37
Map 4-55
Margin Shift 4-33
Metric Conversion Chart 7-8
Mirror Image 4-86
Mixed Size Originals 4-38
Modifying the Color 1-13
More... Button, Reduce/Enlarge 2-16
More... Tab, Output Format 4-72
N
Negative Image 4-87
No Shift 4-31
Non-standard Size Paper 3-8
Notices xvii
Certifications in Europe xviii
Environmental Notices for Canada xxii
Environmental Notices for the USA xxii
It’s Illegal in Canada xxi
It’s Illegal in the USA xix
Radio Frequency Emissions xvii
N-Up 4-78
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–11
INDEX
O
Offset Catch Tray (OCT) 2-4
Operational Safety xiv
Option Buttons 2-10
Original Input 4-36
Auto 4-36
Manual Input 4-37
Mixed Size Originals 4-38
Original Type 4-51
Auto Photo & Text 4-52
Dark Edges 4-56
Define Area 4-58
Map 4-55
Photo 4-54
Text 4-53
Output Considerations 1-14
2-Sided Output Settings 1-17
File Formats 1-17
Halo 1-15
Image Resolution 1-17
Jagged Edges 1-16
Knockout 1-16
Opacity 1-15
Overprint 1-16
Registration 1-14
Trapping 1-15
Uneven Toner Coverage 1-14
Output Format Screen 4-72
Booklet Creation 4-83
Covers 4-73
Inserts 4-76
Mirror Image 4-86
Negative Image 4-87
N-Up 4-78
Poster 4-90
Repeat Image 4-88
Transparency Options 4-80
Output Settings 4-26
Ozone Safety xv
P
Paper Curl 3-4
Paper Guidelines 3-4, 5-3
All Paper Trays
DOCUCOLOR 6060 OPERATOR MANUAL
9–12
INDEX
Coated Paper 3-5, 5-4, 5-13, 5-33
Drilled Paper 3-5, 5-4, 5-13, 5-33
Labels 3-5, 5-4, 5-13, 5-33
Paper Sizes 3-5, 5-4
Paper Weight Range 3-5, 5-4, 5-13, 5-33
Tabbed Inserts 3-5, 5-4, 5-13, 5-33
Transfer Paper 3-5, 5-4, 5-13, 5-33
Transparencies 3-5, 5-4, 5-13, 5-33
High Capacity Stacker Stapler (HCSS) 5-51
Paper Specifications for Stapling 5-58
Staple Capacity by Paper Weight/Type 5-59
Paper Handling 3-1
Cutting and Trimming Paper 3-2
Paper Storage 3-2
Paper Path in the Digital Press 2-36
Paper Sizes 3-5
Maximum 5-4, 5-13, 5-33
Minimum 5-4
Paper Specifications
High Capacity Stacker (HCS)
Acceptable Media Types 5-12
Special Notes 5-12
Paper Specifications for Stapling 5-58
Paper Storage 3-2
Paper Supply 4-25
Auto Paper 4-25
Paper Transport Drawer 2-34
Paper Trays 3-3
2-Sided Printing 3-6
Air Adjust Levers 3-12, 5-6
Capacity 3-6
Curl 3-4
Drilled Paper 3-8
Duplex Printing 3-6
Letterhead Paper 3-8
Loading Paper 3-10
Non-standard Size Paper 3-8
Paper Guidelines 3-4, 5-3
Tabbed Inserts 3-7
Transparency Guidelines 3-6
Trays 1 and 2
Making Selections 3-11
Trays 1 and 2 Paper Path 3-3
Paper Trays 3 and 4
Capacity 5-1
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–13
INDEX
Coated or Uncoated selection 5-5
Loading Paper 5-5
Making selections 5-5
Non-Standard or Standard paper 5-5
Paper Path 5-2
Physical Characteristics 5-8
Floor Space Requirements 5-8
Size 5-8
Weight 5-8
Power Loss 5-7
Transparency selection 5-5
Weight range selection 5-5
Paper Weight Conversion Ranges 3-14
Paper Weight Conversion Tables 3-13
Paper Weight Range
All Paper Trays 5-4
High Capacity Stacker/Stapler (HCSS) 5-52
Pause Button 2-15, 2-27
Photo 4-54
Poster 4-90
Power Loss
Digital Press 2-8
High Capacity Stacker (HCS) 5-27
High Capacity Stacker Stapler (HCSS) 5-64
Second Feeder Module (Trays 3/4) 5-7
Power Saver Button 2-13, 2-19
Power Switch 2-3
Print Rates
Auto 7-5
Heavy Weight 7-5
Light Weight 7-5
Problem Solving
General Problems 6-1
High Capacity Stacker (HCS) 5-27, 5-47
High Capacity Stacker Stapler (HCSS) 5-63
Tray 3 and 4 Loss of Power 5-7
Promote Job Button 2-17, 2-18
Proof Set 4-97
R
Radio Frequency Emissions xvii
FCC in the USA xvii
In Canada xvii
Recall Programming 4-48
Recommended Materials and Specialty Media
DOCUCOLOR 6060 OPERATOR MANUAL
9–14
INDEX
www.xerox.com 3-1
Reduce/Enlarge 4-18
100% 4-18
Auto% 4-19
Fourth Button 4-19
More... Button 4-20
% by Length 4-23
100% 4-20
Auto% 4-20
Custom 4-22
Preset/Variable 4-21
Whole Image 4-24
Percentage Conversions 4-19
Third Button 4-19
Release Job Button 2-17, 2-18
Relocating the DocuColor 6060 2-38
Repeat Image 4-88
Replacing a Dry Ink/Toner Cartridge 8-4
Replacing Consumable Supplies 8-3
Resizing an Image 1-13
Review Button 2-14, 2-24
Right/Left Front Doors 2-4
S
Safety Extra Low Voltage Approval xviii
Safety Notices xi
Sample Set, High Capacity Stacker 5-35
Save Buttons 2-11
Scanner 2-3
Added Features Screen 4-28
Auto Image Rotation 4-8
Basic Features Screen 4-13
Duplex Automatic Document Feeder (DADF) 4-4
Image Quality Screen 4-50
Job Assembly Screen 4-93
Output Format Screen 4-72
Overview 4-1
Touch Screen 4-9
White Border Edges on Copies 2-33, 4-8
Scanner Features 4-13
Second Feeder Module 5-1
Paper Types and Sizes 5-4
Serial Number Label 2-34
Sharpening an Image 1-13
Sharpness 4-63
INDEX
DOCUCOLOR 6060 OPERATOR MANUAL 9–15
INDEX
Speciality Media Guide
Hints and Tips 3-1
Specific Paper Weight Conversion 3-13
Stacker Tray 5-11, 5-31
Offset option 5-22, 5-41
Staple Capacity by Paper Weight/Type 5-59
Staples
Loading 5-61
Ordering 5-61
Start Button 2-15
Stored Programming Feature 4-47
Delete Programming 4-49
Recall Programming 4-48
Store Programming 4-47
Supplies 8-20
Symbols xxv
T
Tabbed Inserts 3-7
All Paper Trays 3-5, 5-4
Text 4-53
Touch Screen 2-3, 2-9, 4-9
Message Area 2-9, 4-9
Tabs/Buttons/Icons 4-10
Touch Screen Button Types and Functions 2-9, 4-11
Touch Screen Button Types and Functions 4-11
Transfer Paper
All Paper Trays 3-5, 5-4
Transparencies
All Paper Trays 3-5, 5-4
Transparency Guidelines 3-6
Transparency Options 4-80
Transport Module 2-3, 2-35
U
Uncollated 4-27
Uneven Toner Coverage 1-14
Unloading the High Capacity Stacker (HCS) 5-34
Unloading the High Capacity Stacker Stapler (HCSS) 5-59
Unrestricted Shift 4-34
Up/Down Arrow Buttons 2-18
Upper Transport Area Jams 6-15
Using the DADF 4-6
Using the High Capacity Stacker Stapler (HCSS) 5-54
DOCUCOLOR 6060 OPERATOR MANUAL
9–16
INDEX
W
Warm-up Time 7-1
Ways to Improve Color 1-9
White Border Edges on Copies 4-8
Scanner Adjustments 2-33, 4-8
White Border Edges on Prints 2-33
Writing Style Conventions xxvii
www.xerox.com. 3-1
701P40233
June, 2003
Xerox Corporation
Global Knowledge and Language Services
780 Salt Road
Webster, New York 14580

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