Xerox 144 Users Manual Nuvera EA CED Release 8 0 20070426

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2015-01-23

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Version: f
April 26, 2007
Includes:
Xerox Nuvera® 100/120/144 EA Digital Production System
Options:
o Scanner Module
o Second Sheet Feeder Module
o Insertion Module
o One or 2 Basic Finishing Modules
o Finishing Transport Module
o Inline Finishing options
o Inline DFA Finishing Options
o Multifunction Finisher (MFF)
Copyright 2004, 2005, 2006 Xerox Corporation
Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted, including
without limitation, material generated from the software programs that are displayed on the screen such as styles, templates, icons, screen displays, looks, etc.
XEROX®, The Document Company®, DocuTech®, DocuSP®, FreeFlow™, Xerox Nuvera®, the digitized X, and all Xerox product names and product
numbers mentioned in this publication are trademarks of XEROX CORPORATION. All non-Xerox brands and product names may be trademarks or registered trademarks
of the respective companies, and are hereby acknowledged.
Product appearance, build status and/or specifications are subject to change without notice.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Xerox DS5000 Xerox SquareFold BookletMaker
CP Bourg BDFx BookletMaker w/optional
SquareEdge Module
Xerox DB120-D Document
Binder
Xerox Manual & Book Factory
GBC Fusion Punch II
Multifunction Finisher Professional
BFM BFM
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Table of Contents
INTRODUCTION .................................................................................................................5
PRODUCT OVERVIEW.......................................................................................................5
CRUCIAL PERFORMANCE EXPECTATIONS...................................................................5
NEW CAPABILITIES WITH XEROX NUVERA® SYSTEM RELEASE 8.0..........................9
SYSTEM MEDIA CAPABILITYXEROX NUVERA®........................................................10
OPTIMUM PRODUCT PERFORMANCE ..........................................................................12
ENVIRONMENTAL FACTORS .........................................................................................13
PRODUCT SPACE & POWER REQUIREMENTS............................................................14
SYSTEM CONFIGURATION AND INSTALLATION.........................................................15
AVAILABILITY .................................................................................................................. 15
OPERATIONS...................................................................................................................16
SUPPLIES AND COMPONENT YIELDS ..........................................................................16
XEROX PRODUCTIVITY PLUS (XPP)..............................................................................17
KIT LIMITATIONS .............................................................................................................17
COMPATIBLE MEDIA LIST..............................................................................................18
PRODUCT SPECIFICATIONS OVERVIEW BY SUB-SYSTEM........................................24
FREEFLOWTM MAKEREADY, WEB SERVICES AND PROCESS MANAGER ...............24
VIPP (VARIABLE DATA INTELLIGENT POSTSCRIPT PRINTWARE) ...........................25
NETWORK CONNECTIVITY.............................................................................................26
SCANNER MODULE.........................................................................................................27
DIGITAL FRONT END (DFE) - FREEFLOW™ DOCUSP® ..............................................29
PRINT FROM DIGITAL FILE ............................................................................................31
SCAN TO DIGITAL FILE................................................................................................... 31
PRODUCTIVITY IMPACTS ...............................................................................................31
LCDS AND IPDS............................................................................................................... 32
SHEET FEED MODULES .................................................................................................34
PRINTER MODULE...........................................................................................................37
MULTIFUNCTION FINISHER............................................................................................40
BASIC FINISHING MODULE (BFM) AND BFM PLUS..................................................... 46
SYSTEM PRODUCTIVITY: WITH BASIC FINISHING MODULE.....................................50
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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FINISHING TRANSPORT MODULE (FTM) ......................................................................51
XEROX DS5000 HIGH CAPACITY STACKER.................................................................52
C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND
SQUAREEDGE MODULE.................................................................................................54
XEROX SQUAREFOLD® BOOKLETMAKER (SQFBM) .................................................56
GBC FUSION PUNCH II WITH OFFSET STACKER ........................................................57
XEROX DB120-D DOCUMENT BINDER .......................................................................... 59
XEROX MANUAL AND BOOK FACTORY .......................................................................60
POST-PROCESS USES OF XEROX NUVERA® OUTPUT...............................................63
FUTURE FEATURES - XEROX NUVERA® 100/120/144 EA DPSYSTEM .......................63
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Introduction
The purpose of this document is to help you understand the current features and capabilities of the Xerox
Nuvera® 100/120/144 EA Digital Production System (DPS). Review of this material is recommended prior
to your signing an order for a Xerox Nuvera® 100/120/144 EA Digital Production System.
This document addresses high-level expectations. Additional details are provided in the training
documentation.
Product Overview
The Xerox Nuvera® 100/120/144 EA Digital Production System sets a new benchmark in the world of on-
demand printing. It is a networked printing system comprised of multiple modules. The Xerox FreeFlow™
Document Services Platform (FreeFlow™ DocuSP®) is integrated into the Printer Module. The printer
module may be acquired with simplex, letter size / A4 speeds of 100, 120 or 144 impressions per minute.
The optional Scanner Module with 300 sheet input tray scans at 120 images per minute, simplex or duplex
at 600 x 600 dpi. Two Sheet Feed Modules (SFM's) are available, one with 4 trays, the other with 2 trays
having more large-format capacity. A SFM may also be installed after the printer module and used as an
inserter. The Printer module prints at 4800 x 600 dpi utilizing a state of the art dual beam laser raster
output scanner (ROS) with dedicated image processing hardware. The Finishing Transport Module (FTM)
provides the capability to interface with a variety of production inline document finishing architecture (DFA)
finishing devices. The Basic Finishing Module (BFM) stacks and provides stapling in single or dual
positions. Up to two BFM modules (one a BFM Plus) can be used to enable continuous running with
unload while run capability. A BFM Plus module can also be used in tandem with the FTM to enable inline
DFA finishing. The Xerox Nuvera® EA DPS, with the above production finishing options, has a wide range
of paper latitude, including coated stocks. Alternatively, the 100 and 120 ppm versions of the Xerox
Nuvera® EA DPS can also be used with a Mutifunction Finisher module, providing flexible mid-range
finishing options.
Crucial Performance Expectations
The Xerox Nuvera® 100/120/144 EA Digital Production System is a “clean-sheet” design utilizing innovative
technologies. It is the new base platform for Xerox monochrome products.
The following expectations should be explicitly set. Please see the appropriate section of this CED for
further detail.
Availability
The Xerox Nuvera® 100/120/144 EA Digital Production System will be available on a monthly average
92 – 95%of the time.
Availability is defined as all of the time the machine is not being serviced, or waiting for service.
Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.
Media Capability
Approved stocks can be found in the Compatible Media List in this document
Reinforced stocks should be limited to 90 sheets loaded in a tray at one time
The system performs more reliably with long grain paper
Windowed stocks are not supported – performance (jams) maybe degraded.
Envelopes
Envelopes should be limited to 60 loaded in a tray at one time. Nuvera® feeder trays feed until
almost empty but not until empty, leaving 20~40 sheets remaining. When running envelopes
frequent reloading of the feeder trays will be required.
Very slight wrinkles (1/2 inch long) may occur on the trail edge of envelopes at the corners.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Due to the nature of feeding envelopes with flap open, some mis-stacking may occur in the top tray
as the envelopes catch on the open flaps.
Envelopes can only be sent to the Top Tray. In the case of the Multifunction Finisher, the maximum
limitation in the Top Tray is 15.
DocuCards
DocuCards can only be loaded 100 at a time in a tray. Nuvera® feeder trays feed until almost empty
but not until empty, leaving 20~40 sheets remaining. When running DocuCards, frequent reloading
of the feeder trays will be required.
DocuCards can only be run to the Top Tray of the finisher. Some mis-stacking may occur as the
DocuCards catch on the edges of the stacked sheets.
When using DocuCards, it is recommended that you use a Tiltatron (available from the Customized
Application Service (CAS), which can be contacted at customizedapplications.service@xerox.com).
Configurations using the Basic Finishing Module, or the Finishing Transport Module
The Xerox Nuvera® Digital Production system images on a wide range of both coated and uncoated
papers. Results may vary depending on the paper used. We are pleased to consult with you to help
you maximize your objectives.
Media capabilities vary with finishing options. Please refer to the System Media Capability table in
this document. (p. 8)
Coated stocks may exhibit issues such as higher jam rates, smearing, loss of halftone image quality,
mottle, and light solid areas.
Coated stocks should be used in environmental conditions where the ambient temperature is
between 60° and 72°F and the relative humidity is between 20% and 55%
Heavier weight stocks (>220 gsm) may experience toner adherence permanence issues, depending
on the type of material being used. Please expect degraded performance with parchments, vellums,
and other very smooth or very rough heavy weight stocks. As always, it is important to verify the
application prior to any production run
Tab jobs must be run with straight (not reverse) collated tabs.
Images printed on Mylar tabs are typically degraded by toner scatter.
Configurations using the Multifunction Finisher
Coated stocks and heavyweight stocks (>220 gsm) are not supported.
Tabs fed from
o The SFM must use reverse collated tabs
o The MFF Pro Plus Insertion Tray must use forward collated tabs
o Tabs feeding from the Inserter Module is not supported
o Also, running tabs requires proper use of the supplied Tab Guides
Tabs are supported when the number of segments is 10 or less.
Images printed on Mylar tabs are typically degraded by toner scatter.
Drilled Paper & Tab Jobs: Currently most jobs are delivered face down, with the bind edge trailing to
match the requirements of the finisher. When tabs are run to the MFF, the tabs must be delivered
with the tab leading and this requires an inversion at the exit of the paper path and entrance into the
finisher. It is quite common to run drilled paper when running tabbed jobs, and this requires the user
to reverse the loading of the drilled body stock in the tray such that the drilled edge is opposite what
the paper tray loading label for drilled body stock shows.
Certain stocks (stocks with high clay content and / or composed of other high density materials) may
reduce the number of sheets that can be stapled and / or result in mis-staples.
The Sheet Enhancement Module (SEM) is not available for use with the MFF.
FreeFlowDocuSP®
Neither LCDS nor IPDS support is available on configurations with an MFF.
The PCI Ultra SCSI SE Host Adaptor kit for the QIC and 4mm tape drives used with previous Xerox
Production Systems does not work with the Next Generation FreeFlow™ DocuSP® Controller in the
Xerox Nuvera® EA Production Systems. A compatible PCI ULTRA SCSI SE Host Adaptor kit for the
Next Generation FreeFlow™ DocuSP® Controller is available as an option.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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DFA devices do not support single page offsetting specified within the job or set. Offset at job or set
boundary is supported. Single page job or set will offset.
There is no floppy drive on Nuvera®. Resource loading may be accomplished via the LTO Tape
option, QIC tape or over the network.
The FreeFlow™ Print Manager Applet (previously available via clicking on the “Job Submission
Applet” in the Web Browser) is no longer included with the system. Note that the standalone
FreeFlow™ Print Manger product continues to be available for purchase.
Stapling and hole-punching cannot be invoked together from FreeFlow™ applications. If this is
required, a queue override can be used to invoke stapling or hole-punching.
Printer Module
This is not a print to edge system due to potential image quality defects on the edge of the page.
Printing on SRA3 can result in inboard and outboard edge image quality defects.
The Nuvera® Digital Production System provides very good support for imaging on pre-printed
materials. However, to obtain best results, please follow the guidelines outlined here:
Design the pre-printed image so that no ink, varnish, or aqueous coating is placed in the area to
be printed on by Nuvera®. Toner does not adhere as well to the stock when printing over inks or
varnish. If Nuvera® must print over pre-printed ink, results are more likely to be acceptable if the
color is screened back to less than 30%, or an uncoated base stock is used.
Use a laser-compatible printing process for the pre-printed stock. Choose inks, varnishes, and
coatings that are temperature stable and have low levels of petroleum distillates. UV-cured inks
are recommended, to insure complete curing before printing on with Nuvera®. Do not use stock
on Nuvera® that has been pre-printed on xerographic equipment.
Select base paper stock approved for use on Nuvera® (see the Compatible Media List section).
There are other factors that should be taken into account to successfully print on pre-printed stocks.
Refer to the Xerox Nuvera® DPS Paper Guide, available on Xerox.com, for additional considerations
and performance expectations.
8½” x 14” paper is loaded short edge feed and runs at 72 pages per minute simplex on 120 and 144
PPM configurations and runs at 60 pages per minute on a 100 PPM configuration. Refer to the
Printer Module Section for a summary of engine speed for various paper sizes.
When feeding paper smaller than 8½” (216mm) in the cross process direction, there may be some
degradation of image quality. It is recommended that the customer test their applications for such
cases.
Inserter Module
LCDS and IPDS applications are currently not able to pull paper stocks from the Insertion Module.
Finishing Devices
Finishing Transport Module (FTM) with Document Finishing Architecture (DFA) finishing
Substrates that tend to exhibit curl when being fed through the Xerox Nuvera® system can cause
functional problems in the finishing devices. In most cases, the Sheet Enhancement Module will
deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet
Enhancement Module controls or you can manually specify the amount of decurling you prefer. See
the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.
The DS5000, Bourg BDFx, and Xerox Square Fold Booklet Maker support a specific range of coated
paper; all other supported inline DFA finishing devices do not support coated paper. Refer to
specific solution planning guides for details.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Paper latitudes are unique for each inline finishing solution.
The Xerox SquareFold Booklet Maker Covers Insertion Module (CIM) is not supported for the
SquareFold Booklet Maker. As an alternative, the Inserter Module can be used for covers insertion
except when sending LCDS or IPDS jobs. The Bourg BDFx Booklet Maker with the BCFx Covers
Feeder can be used with LCDS or IPDS jobs that require covers.
Supported Inline DFA Finishing Solutions are compatible with specific Xerox Nuvera® configurations.
Consult finisher module details in this document and, for more details, the Solutions Planning
Guideline for the selected DFA Finishing device. The Finishing Solutions Planning Guides can be
accessed by Xerox sales Reps at http://xww.thefic.xerox.com/dsweb/View/Collection-113169.
Basic Finishing Module (BFM) and Basic Finishing Module Plus (BFM Plus)
Substrates that tend to exhibit curl when being fed through the Xerox Nuvera® system can cause
functional problems in the finishing devices. In most cases, the sheet enhancement module will
deliver flat output. In cases where the output may still need adjustment, you can fine tune the Sheet
Enhancement Module controls or you can manually specify the amount of decurling you prefer. See
the ‘User Guide and Training Aid: How Do I? – Manage Paper Curl’, for additional information.
The BFM and BFM Plus do not offset paper sizes larger than 11x17" / A3. This means that 12x18 or
12x18.5 cannot be offset. For these sizes, software ignores any offset programming selection.
For reliable stacking, stack size should be limited for certain jobs:
--Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets.
--Stapled sets of coated stocks stack less well, and should be managed to 50 by the operator.
--Stapled sets should be offset stacked.
--The stack height limit can be operator adjusted.
Banner and slip sheets should be greater than or equal to 90 gsm (24 lb bond)
Slip-sheets must be the same size as the body sheets
When stapling sets with mixed size stock, the stock must be the same dimension in the Across Feed
direction, and the dimension differences should be within 13mm (½”) in the feed direction.
Drilled paper must be loaded with the holes leading (e.g. to the left) when using two Basic Finishing
Modules.
Multifunction Finisher
Statement size paper (5.5” x 8.5”) and Envelopes (as noted above) will be delivered only to the top
tray.
Staple locations for non-standard size papers (e.g., standard sizes are A4, Letter size, etc.) will be
slightly asymmetrical. The staple will be located in the position appropriate for the next nearest
standard paper size.
Substrates that tend to exhibit curl when being fed through the Xerox Nuvera® system can cause
functional problems in the finishing devices. On MFF systems (which do not include the Sheet
Enhancement Module), it may be necessary to adjust the Print Engine decurler in order to get the
substrate to become flatter, so that the finisher runs with optimal performance. The proper Print
Engine decurler setting will vary depending on the substrate and the ambient environmental
conditions. Paper left opened overnight may exacerbate curl.
Tearing of booklet covers near the staples can occur with booklets using 9 or more sheets of paper,
under the following conditions: a) there is high image coverage around the gutter area on the inside
of the cover or on the inside or outside gutters of the first couple of booklet sheets (note that gutter
area image coverage on the innermost sheet of the booklet is OK), or, b) the cover stock is smooth
and/or lightweight (<80gsm). With certain other stocks (coated stocks, or uncoated stocks with high
area coverage Xerographic Color Images), the cover tearing can occur even with booklets containing
less than 9 sheets of paper.
FreeFlowTM Digital Workflow Collection
FreeFlowTM Makeready, Web Services and Process Manager, version 5.0 SP4, is the first version to
provide named support for the Nuvera® EA family. Compatibility support is provided in versions 4.x; however,
customers with these earlier versions may need to upgrade since SPAR support will not be available.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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New Capabilities with Xerox Nuvera® System Release 8.0
Note that this software release is only available for Nuvera® EA Digital Production System configurations. It is
not compatible with Nuvera® Copier/Printer, Nuvera® Digital Production System, or the Nuvera® MX Digital
Production System configurations.
A new toner (EA) is enabled in this configuration that uses a smaller particle size. Overall image quality is
improved because of higher fidelity due to the smaller particle sizes, and reduced toner mass results in more
reliable fuser stripping. These result in performance improvements across the supported media range, and
enable less frequent service. Specific image quality benefits include:
- sharper text
- sustained halftone uniformity
- no image scatter on coated stocks
- no toner puffs.
EA systems include one toner bottle, yielding 210K images at 6% area coverage.
The Multifunction Finisher is now also available in the Pro Plus configuration, which adds hole punching and
insertion (via an Insertion Tray) capabilities
Improved system reliability and stacking performance with the inclusion of the new Sheet Enhancement
Module (SEM) on configurations that include the BFM or FTM finishing modules.
Enablement of 2 BFM Plus units in combination with downstream 3rd party finishing via the Finishing
Transport Module
A base offering of DocuSP® that consists of a single queue and a simplified media programming model. An
optional upgrade, known as the Productivity Pack, enables multiple queues and enhanced media
management using the stock library.
A base Image Quality offering of a 125 lpi halftone screen, with an optional Enhanced IQ upgrade to include
85, 106, 134 and 156 lpi halftone screens. These screens are applicable to PS/PDF/TIFF/PCL
DataStreams.
The Windows Drivers now support bi-directional communications. Also available is a driver for the Windows
Vista platform
Jam recovery offset sheet in the BFM configuration that enables easy stack inspection at each occurrence of
a jam in a run
The IPDS Finishing Operation Triplet is now supported (for stapling operations only) as part of an XOH
Define Group Boundary command.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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System Media CapabilityXerox Nuvera®
With individual Output / Finishing Devices
Dimension Weight Production
System with
various finishing
options
Process
Direction
Cross
Process
Direction
Uncoated stock Coated stock
Multifunction
Finisher (MFF)
Stacker / Stapler
5.8 – 18.5 in.
148 – 470 mm
8.0 – 12.8 in.
203 – 325 mm
16 lb. bond – 120 lb. index
56 – 220 gsm N/A
MFF Top Tray 5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.8 in.
203 – 325 mm
16 lb. bond – 120 lb. index
56 – 220 gsm N/A
MFF Booklet Maker Only specific sizes are supported – please see the section on
“Multifunction Finisher”, later in this document N/A
MFF Inserter Tray 6.93 – 18.5 in.
176 – 470 mm
8.0 – 11.73
203 – 298 mm
16 lb. bond – 120 lb. index
56 – 220 gsm
N/A
MFF Hole Punch
2 – Holes
3 – Holes
4 – Holes
5.83 – 18.0 in.
148 – 457 mm
5.83 – 18.0 in.
148 – 457 mm
5.83 – 18.0 in.
148 – 457 mm
8.0 – 12.64 in.
203 – 321 mm
9.13 – 12.64
232 – 321 mm
10.04 – 12.64.
255 – 321 mm
16 lb. bond – 110 lb. index
56 – 200 gsm
N/A
Basic Finishing
Module (BFM)
7.0 – 18.5 in.
178 – 470 mm
8.0 – 12.0 in.
203 – 305 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
BFM Top Tray 5.5 – 18.5 in.
140 – 470 mm
6.9 – 12.6 in.
175 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
BFM Plus 5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
Finishing Transport
Module (FTM)
Top Tray
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
FTM bypass
throughput
without rotation
5.5 – 18.5 in.
140 – 470 mm
8.0 – 12.6 in.
203 – 320 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
FTM bypass
output
with rotation
10.0 – 12.6 in.
254 – 320 mm
7.0 – 14.3 in.
178 – 363 mm
16 lb. bond – 90 lb. cover
56 – 250 gsm 60 lb text – 90 lb cover
90 – 250 gsm
DS 5000 High
Capacity Stacker 7.0 – 18.5 in.
178 – 470 mm
10.0 – 14.3 in.
254 – 363 mm
16lb bond – 80 lb cover
56 – 220 gsm
80 lb text – 80 lb cover
120 – 220 gsm
CP Bourg BDFx
Booklet Maker
Optional BCFx
Covers Feeder
7.0 – 18.5 in.
178 – 470 mm
10 – 12.6 in.
254 – 320 mm
Body Stock:
16 lb bond – 110 lb index
60 – 200 gsm
Cover Stock:
20 lb. bond – 10 pt cover
80 – 300 gsm
Cover stock from BCFx:
20 lb. bond – 10 pt cover
80 – 300 gsm
Supported per the
specifications included in
the CP Bourg BDFx
Booklet Maker Solutions
planning guide
Xerox 7.0 – 18.2” 8.0 – 12.6 in. 16 lb bond – 110 lb. index Supported per the
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Dimension Weight Production
System with
various finishing
options
Process
Direction
Cross
Process
Direction
Uncoated stock Coated stock
SQUAREFOLD®
Booklet Maker
178 – 462 mm 203 – 320 mm
60 – 200 gsm specifications included in
the Xerox
SQUAREFOLD®
Booklet Maker Solutions
planning guide
GBC Fusion Punch
II
7.0 – 17.0 in.
178 – 432 mm
10.0 – 11.0 in.
254 – 279 in.
16 lb bond – 90 lb. cover
60 – 200 gsm --
Xerox DB120-D
Document Binder
A4, Letter LEF
210 – 216 mm
A4, Letter LEF
279 – 297 mm
18 lb - 32 lb bond
68 – 120 gsm
(120 gsm should be used only as
cover, dividers and inserts}
--
Xerox Manual &
Book Factory
BBF2005
No BPRF
With BPRF
BPRF & 18.5 in
fold plate
5.5 - 12.0 in.
140 – 305 mm
5.5 – 17.0 in.
140 – 432 mm
5.5 – 18.5 in.
140 – 470 mm
8.0 – 14.0 in
203 – 356 mm
8.0 – 14.0 in
203 – 356 mm
8.0 – 14.0 in
203 – 356 mm
w/o BPRF (refer to the SPG for
more information)
Book Body:
16 lb – 40 lb bond
60 – 158 gsm
Covers:
30 lb – 90 lb cover
63 – 250 gsm
Min. Untrimmed book size:
8.25 x 5.5 in. (210 x 140 mm)
Max. Untrimmed book size:
14.0 x 12.0 in. (356 x 305 mm)
--
Note. DFA finishing throughput entries assume finisher is immediately downstream from the FTM.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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System Product Specifications Overview
Optimum Product Performance
Print Volume Range
The Xerox Nuvera® 100/120/144 EA Digital Production System is designed for an Average Monthly
Print Volume (AMPV) as below.
System AMPV Conditions
Xerox Nuvera® 100/120/144
EA Digital Production System
100K – 1.5M (100/120 EA DPS)
150 K – 2.0M 144 EA DPS)
8.5 in. x 11 in./A4
Maximum Duty Cycle: Up to 3.7 million prints per month with the Xerox Nuvera® 144 EA Digital
Production System.
Duty Cycle is defined as:
The maximum recommended monthly copy / print volume support under standard vendor supplied
service (3 x 7 shift coverage). This defines the upper end of expected customer volume band for the
device.
The Maximum AMPV / Duty Cycle cited above assume a print environment with dedicated skilled
operators and production grade finishing alternatives, such as the Basic Finishing Module. Actual
customer experience may vary in conjunction with the duty cycles of the selected third party or mid-
production finishing alternatives available.
Products configured with Xerox mid-Production Finishing alternatives such as the Multifunction Finisher
are expected to be used in environments with a Maximum AMPV of up to 500K per month.
The Customer should consider higher volume machines or multiple machines if average monthly
volume approaches Duty Cycle on a constant basis.
Prints between service calls on a digital Xerox Nuvera® DPS are dependent on customer requirements
for volume, applications, and throughput material. Specific customer requirements for Image Quality
may further impact the number of service calls. Xerox Nuvera® trained operators can optimize
performance output and minimize service calls.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Environmental Factors
Environmental Factor Minimum Maximum
Temperature 50o F (10o C)
(Tested to 60° F (15.6o
C))
87o F (30.6o C)
(Tested to 80° F (26.7o C))
Humidity 15% RH
(Tested to 15%)
85% RH
(Tested to 80%)
Heat Emission (approximate)
(SFM / Scanner, Printer Module, MFF Professional)
2,322 BTU / HR
(Standby)
18,715 BTU / HR
(Running)
Heat Emission (approximate)
(SFM, Printer Module, BFM)
2,452 BTU / HR
(Standby)
19,023 BTU / HR
(Running)
Power Consumption (approximate)
(SFM / Scanner, Printer Module, MFF Professional)
0.680 kw
(Standby)
5,480 kw
(Running)
Power Consumption (approximate)
(SFM, Printer Module, BFM)
0.718 kw
(Standby)
5,570 kw
(Running)
SFM / PM / MFF Professional 6.2 B - Standby 8.6 B - Running
SFM / PM / BFM 6.6 B - Standby 9.0 B - Maximum
SFM / PM / FTM 7.2 B - Standby 9.0 B - Running
Noise
(Measured per ISO
7779 and declared
in Bel per ISO
9296)
SFM / PM / FTM / DS5000 7.2 B - Standby 9.1 B - Running
Altitude (above sea level) 0 10,000 ft.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Product Space & Power Requirements
Item Xerox Nuvera® 100/120/144 EA
Digital Production System
Comments
Size – Printer w/ 1 SFM
/ Scanner & MFF
132” (W) X 29 ” (D) X 61.6 ” (H)
3353 mm x 737 mm x 1565 mm
Size – Printer w/ 1 SFM
& SEM / FTM
125” (W) X 29 ” (D) X 61.6 ” (H)
3175 mm x 737 mm x 1565 mm
Printer Digital Tower 61.6” (1565 mm) (Height)
DFA finishing devices vary by device*.
Size – Printer w/ 1 SFM
& SEM / BFM
124” (W) X 29 ” (D) X 61.6 ” (H)
3150 mm x 737 mm x 1565 mm
Width of additional
SFM
31.7”, 805mm Optional
Width of BFM Plus 49”, 1233mm
Optional, BFM Plus and Interface Module used with BFM (with top
tray) in dual BFM installations.
Service Space
(MFF Config.)
Fixed: 163” (W) x 112” (D)
( 4140mm x 2839mm)
Moveable: 163” (W) x 92” (D)
( 4140mm x 2336.8mm)
- Fixed (stationary) installation: rear of the system should be at least
30” from the wall, machine, or rear obstruction..
- Moveable installation: rear of the system should be at least 10” from
the wall and must be on mobility plates OR hard surface floor AND
with no more than 4 modules including MFF and MFF Interface
Module.
Service Space
(BFM / FTM Config.
with SEM)
BFM: 145” (W) x 112” (D)
3683mm x 2839 mm
FTM: 143” (W) x 112” (D)
3632mm x 2839 mm
At least 30” from the wall in rear.
DFA finishing will increase width - FTM config. dimensions do not
include DFA Finisher(s) dimensions or service space.
Weight
(MFF Config. w/
scanner)
1,753 lb. (795.2 kg)
Additional SFM – 423 lbs. (192 kg)
With consumables loaded, except media
Weight
(BFM / FTM Config.
with SEM)
BFM: 1763 lb. (800 kg)
FTM: 1713 lb. (777 kg)
Additional SFM – 423 lbs. (192 kg)
With consumables loaded, except media
FTM config. listing does not include DFA Finisher(s) weight.
Power Requirements
North America / Japan
(MFF / BFM Finishing)
187 – 240 Volts AC (Nominal), 50 Amp ,
50/60 Hz wall service
Note – FTM and DFA finishers will require
additional power
UL & cUL compliant
Complies with the FEMP (Federal Energy Management Program)
via the machine circuit breaker (CB); with the CB switched off, the
system consumes less than 1 watt.
Energy Star (eStar) compliant**
Environmental Choice (Canada)**
Complies with Section 508 of the ADA Rehabilitation Act
Power Requirements
Europe / FX-IBG
187 – 240 Volts AC (Nominal), 30 Amp +
20 Amp (2) , 50/60 Hz wall service
Feeders and Finisher modules (BFMs) will
need additional 187 – 240 VAC (Nominal),
20 Amp, 50/60 Hz wall service
Note – FTM and DFA finishers will require
additional power
Units are compliant with applicable EU directives and are CE
marked
* - Please refer to supported inline DFA finishing devices Solution Planning Guides for Product Space and
Power Requirements.
** - the following configuration is not Energy Star compliant:
100 ppm printer-only configuration with a BFM
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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System Configuration and Installation
Installation Preparation Document
This section should be used in conjunction with the Xerox Nuvera® 100/120/144 EA Digital
Production System Installation Planning Guide (IPG), the Xerox Nuvera® 100/120/144 EA Digital
Production System Installation Preparation Document (IPD), and the supported inline DFA Finishing
Device Solution Planning Guide, which contain detailed specifications for size, weight, electric, and
environmental conditions. Only the most important requirements are stated here.
Customer Responsibilities
The following must be completed before system delivery and will be assessed in the final site check:
Item Comments
Identify placement of the system
Ensure the printer can be delivered to the
site
Supply the appropriate electrical connections Dedicated power required
Install an exhaust duct to vent hot air to the
air system or the outside if required
Heat vent kit is available (for stationary system
installations only). The kit lowers the system’s output
from the nominal running heat emission level (see the
Environmental Factors table) to 8,500 BTU/hr.
Install a network drop for Internet access Automatic upload of data for remote diagnostics
Verify the strength and slope of the floor
Meet room Environmental Specifications for
temperature and relative humidity year round
This is essential to the system’s ability to perform as
expected; Xerox will not be able to resolve
performance problems encountered when the area is
not maintained within this operating range.
Connect system to network including proxy
server information
System Installation
System installation can take from 4 to 6 hours for a basic system, to 9 to 11 hours or more, depending
on the number of feeders, finishers and system options being installed.
Availability
As with any other printing process, you will not plan production to the raw speed of the printer.
Your Xerox Nuvera® 100/120/144 EA Digital Production System will be available to you on a monthly
average 92% to 95% of the time.
Availability is defined, as all the time the machine is not being serviced or waiting for service by
Xerox.
Given similar service coverage, DocuTech® / DocuPrint® availability averages up to 95%.
Although the service call rate may exceed current DocuTech® products in the same speed range,
overall system availability will become comparable.
Planning for volume requires taking many factors into account in addition to printer availability. These
factors include pre-press workflow efficiency, job type and client expectations, use of qualified stocks,
daily volume and number of jobs, job mix, area coverage, adherence to environmental specifications,
and operator expertise and attention to procedures.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Operations
Item Xerox Nuvera® 100/120/144 EA
Digital Production System Comment
Power Up 7½ minutes
If the environment does drift outside the specified range during
the systems’ powered down state, some period of image
degradation can be expected at startup.
First Copy Out
Time (FCOT)
8½ seconds (with one finisher and no
inserter)
Copy job sent to the top tray; platen scan, simplex job, 8.5 x 11
LEF fed from tray 1
First Print Out
Time (FPOT) 9½ seconds. Printer should not cycle down as long as it receives an image
to print within 5 seconds of completing the previous sheet.
Restart Time 5 minutes
Billing Meters Available via the Administration
window.
Vary by operating company / country; ask local analyst or
sales representative to explain your meter operation.
Automated reading of the billing meter is available, if Remote
Services are enabled.
Print Quality
Adjustments
Automatic, brief pauses for registration or
xerographic process adjustments to
maintain high image quality
Mixed Plex
Printing
Switching between one-sided and two-
sided printing does cause some loss of
productivity. The extent of the loss is
directly related to the frequency of the
switch.
When producing collated sets run 1 to N, the system already
optimizes performance. In other cases, adding a blank side to
the job can minimize impact, but the sheet is billed.
Supplies and Component Yields
The consumable supplies listed below are engineered specifically for use in the Xerox Nuvera®
100/120/144 EA Digital Production System and provide the highest and most consistent image quality,
maximum machine productivity, and uptime.
All yield estimates are based on the indicated 6% area coverage at standardized conditions using 8 ½”
x 11” / A4 Xerox 20 lb. bond (75 gsm) stock. Please note that actual yields vary greatly depending on
area coverage, paper stock, and image quality control settings. The current estimates are shown
below.
Consumables
Supply Yield Estimates
EA Toner 210,000 prints/bottle; 1 bottle per system (2nd toner bottle is available as an option)
BFM 100 Sheet Staple refills and drivers. 15,000 staples per supply package,
The package contains three 5000 staple refills and 3 drivers
BFM 30 Sheet Staple refills and drivers 15,000 staples per supply package,
The package contains three 5000 staple refills and 3 drivers
MFF 100 Sheet Staple Cartridge Comes installed in machine. Filled with 1 - 5,000 staple refill, this cartridge typically lasts the life
of machine.
MFF 100 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton
MFF 50 Sheet Staple Cartridge Required for initial 50-sheet stapler capacity order. Filled with 1 - 5,000 staple refill, this
cartridge typically lasts the life of machine.
MFF 50 Sheet Staple Refills 5,000 staples per refill, 3 refills per carton.
Staples Refills for MFF Booklet Maker
(1 for rear and 1 for front stapler required)
2,000 staples per box; 16,000 per carton
(8 Boxes per carton)
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Customer Replaceable Units
CRU Yield Estimates
Waste Toner Bottle 1,200,000 prints
Waste Developer Bottle 680,000 prints
Disposal Process
All Toner Waste Bottles include a prepaid return shipping label, plastic bag, and tie in the box. This is
the preferred method of disposal.
Empty dry ink containers and waste containers are safe and approved for local recycling with common
commercially used plastics.
More information can be found at www.Xerox.com, under Online Supplies Ordering, Cartridge Recycling
Program.
Xerox Productivity Plus (XPP)
The XPP option provides capability for the advanced customer to carry out certain maintenance activities.
Before this capability can be enabled at a customer location, the customer personnel who will be performing
maintenance need to be trained and certified by Xerox. Training is delivered in two phases. Each phase is one
day of training. Customers may elect to participate only in phase one or in both phases. Phase 1 training
covers use of diagnostic routines, photoreceptor removal and replacement, and power supply filter
replacement. Phase 2 covers fuser, corotrons and additional filters. A manual and tool kit is provided with the
training and a license is required in order to access the customer diagnostics and update High Frequency
Service Items. Specific parts will be provided as on-site inventory.
prInteract (formerly Remote Services)
The Xerox Nuvera® Digital Production System is enabled with Remote Service features, including Automated
Remote Monitoring and On Demand Machine Data Transfer. Remote Services provides the ability for the
Xerox Nuvera® Digital Production System to securely transport the device’s service and engineering data to a
Xerox support server within Xerox’s firewalled environment. Data is transported through the network using
industry standard 128-bit encryption and Secure Socket Layer (SSL) transport protocols.
Enablement of Remote Data Transfer requires two steps:
Populating of the customer’s machine serial number into the Xerox server. This occurs at order placement
if the customer selects the CONNECT option.
Installing the customer’s proxy server or Firewall information address on the machine. (Reference the
System Administration Guide for details.)
To sign up for Meter Assistant, customers or Sales Specialists should visit xerox.com: Customer Resources:
Submit Meter Reads for more information.
Kit Limitations
The Foreign Device Interface (FDI) kit and the Removable Hard drive kit cannot be installed on the same
system.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Compatible Media List
The media listed on the following pages have been tested and approved for use in the Xerox Nuvera®
DPS (when using a supported Inline DFA Finishing device, please refer to the individual Inline DFA
Finishing Device Solution Planning Guide for a list of supported media types).
The Xerox Nuvera® Digital Production system images on a wide range of both coated and uncoated
papers (uncoated papers only in configurations using an MFF). Results may vary depending on the
paper used. We are pleased to consult with you to help you maximize your objectives.
Coated stocks should be used in environmental conditions where the ambient temperature is between
60° and 72°F and the relative humidity is between 20% and 55%. Coated stocks may exhibit issues
such as higher jam rates, smearing, loss of halftone image quality, mottle, and light solid areas.
Optimized printing may not be possible across the entire weight range of coated papers. Coated
stocks under 120gsm may exhibit degraded performance - avoid any images with greater than 25%
toner area coverage and dark images along the lead edge of sheets; also, machine to machine
variation and tolerance stack ups may result in successful performance on one machine and not
another.
Successful printing on pre-printed stocks is dependent upon many factors. Additional information and
performance expectations are provided in the Xerox Nuvera® DPS Paper Guide.
The Xerox Supplies Group will be available to test particular media in a customer’s application.
For more information about media, please see the Xerox Nuvera® Digital Production System Paper
Guide available at www.xerox.com.
For information regarding specific substrates use in the Xerox Nuvera® DPS, please call Xerox
Supplies at (800) 822-2200.
For More Information and Pricing contact your Xerox Supplies Representative, authorized Xerox merchant, or
visit us on the web at www.xerox.com.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 19 -
1 - Simplex Only
8 - Remove frequently from
output tray with
N - Not Recommended 2 - Bypass Tray
2-sided heavy toner
coverage documents.
3 - Manual Duplex 9 - Hi Cap
4 - Long edge Feed 10 - Coated paper mode
5 - Short edge Feed 11 - Heavy weight paper mod
e
6 - Machine Retrofit Required 12 - DS5000 Finisher
7 - Limited duplex - image text or areas o
f
13 - Basic Finisher Module (B
toner coverage on uncoated side first.
Paper and Application Thruput
Media Compatibility Guide - Nuvera 8.0 test
Order # Mock up
Legend
Xerox Nuvera® 100/120
EA DPS with MFF
Finisher
Size
Xerox Nuvera® 100/120/144
EA DPS with BFM / DS5000
Finishers
3R12420 2 Part Reverse/StraightW/C 8.5 x 11 Y1 Y1, 12 , 13
3R12421 2 Part Reverse/Straight W/P 8.5 x 11 Y1 Y1, 12 , 13
3R12422 2 Part Reverse/Straight W/C 8.5 x14 Y1 Y1, 12 , 13
3R12423 2 Part Reverse/Straight W/C 17 x11 Y1 Y1, 12 , 13
3R12424 3 Part Reverse P/C/W 8.5 x 11 NY1, 13
3R12425 3 Part Straight W/C/P 8.5 x 11 Y1 Y1, 12
3R12427 3 Part Straight W/C/P 8.5 x14 Y1 Y1, 12
3R12428 3 Part Straight W/C/P 17 x11 Y1 Y1, 12
3R12429 4 Part Reverse G/P/C/W 8.5 x 11 NY1, 13
3R12430 4 Part Straight W/C/P/G 8.5 x 11 Y1 Y1, 12
3R12431 4 Part Straight W/C/P/G 8.5 x14 Y1 Y1, 12
3R12432 Vert. Perf'd - 3 Part Straight W/C/P 9 x11 Y1 Y1, 12
3R12433 Vert. Perf'd - 3 Part Straight W/C/P 8.5 x 11 Y1 Y1, 12
3R12434 Universal Singles - CB Whiite 8.5 x 11 Y1 Y1, 12
3R12435 Universal Singles - CFB White 8.5 x 11 Y1 Y1, 12
3R12436 Universal Singles - CFB Whiite (Mini carton) 8.5 x 11 Y1 Y1, 12
3R12437 Universal Singles - CFB Canary 8.5 x 11 Y1 Y1, 12
3R12438 Universal Singles - CF Canary 8.5 x 11 Y1 Y1, 12
3R12439 Universal Singles - CF Pink 8.5 x 11 Y1 Y1, 12
3R12440 Universal Singles - CF Whiite 8.5 x 11 Y1 Y1, 12
Premium Digital Carbonless
3R4885 Docupac Folders - 90 lb. Index 9.5 X 11.75 YY
3R5105 Docupac Laser Folder - 65lb. Cover 9.5 X 11.75 YY
3R12414 Xerox Polyester Papers 3.7
m
8.5 x 11 YY
3R12363 Xerox Polyester Papers 4.7
m
8.5 x 11 YY
3R12364 Xerox Polyester Papers 3HD 4.7
m
8.5 x 11 YY
3R4417 Tabs - 90# Index 9 x 11 YY
3R5709 Tabs - Plastic Printable 9 x 11 YY
Specialty Media,Tabs,Synthetics,Binding Supplies
3R3139 33 up - 2.8" x 1" 8.5 x 11 Y1 Y1
3R4474 24 up - 2.8" x 1.3" 8.5 x 11 Y1 Y1
3R5719 14 up - 4.24" x 1.6" 8.5 x 11 Y1 Y1
3R4475 8 up - 4.25" x 2.7" 8.5 x 11 Y1 Y1
3R3146 6 up - 4.25" x 3.7" 8.5 x 11 Y1 Y1
3R4476 1 up -8.5" x 11" (170 gsm) 8.5 x 11 Y1 Y1
High Speed Labels
3R12050 33 up - 2.8" x 1" 8.5 x 11 Y1 Y1
3R12052 24 up - 2.6" x 1.25" (copier) 8.5 x 11 Y1 Y1
3R12056 8 up - 4" x 2.5" (copier) 8.5 x 11 Y1 Y1
3R12057 1 up - 8.5" x 11" (copier) 8.5 x 11 Y1 Y1
3R12051 30 up - 2.6" x 1" 8.5 x 11 Y1 Y1
3R12053 20 up - 4" x 1" 8.5 x 11 Y1 Y1
3R12055 10 up - 4" x 2" 8.5 x 11 Y1 Y1
Ink Jet / Laser White Labels
3R3117 Clear, Stripeless 8.5 x 11 Y1 Y1
3R2780 Painted Stripe 8.5 x 11 Y1 Y1
3R3028 Paper Backed 8.5 x 11 Y1 Y1
3R3108 Removeable Stripe 8.5 x 11 Y1 Y1
3R6218 3HD - Clear, Removable Stripe 8.5 x 11 Y1 Y1
Transparencies
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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3R11720 High Yield Business Paper (67 gsm) 8.5 x 11 YY
3R11600 Business Plus 20lb. Paper (75 gsm) 96 Bright 8.5 x 11 YY
3R11601 8.5 x 11 3-HD YY
3R11602 8.5 x 14 YY
3R11603 11 x 17 YY
Business 4200 92 Bright
3R2047 Business 4200 20 lb. Paper (75 gsm) 8.5 x 11 YY
3R2641 8.5 x 11 3-HD YY
3R2051 8.5 x 14 YY
3R3761 11 x 17 YY
3R2531 Business 4200 24lb. Paper (90 gsm) 8.5 x 11 YY
3R3317 8.5 x 11 3HD YY
3R3871 11 x 17 YY
3R2353 Business 4200 28lb. Paper (105gsm) 8.5 x 11 YY
3R3873 11 x 17 YY
3R11661 Business 4200 65lb. Cover (163 gsm) 8.5 x 11 YY
3R3004 Business 4200 90 lb. Index (163 gsm) 8.5 x 11 YY
3R5102 17 x 11 SG YY
3R11668 Business 4200 110 lb. Index (199 gsm) 8.5 x 11 YY
3R4299 Business 4200 Ring Tuff 8.5 x 11 3-HD YY
3R6296 Business Recycled 20 lb. Paper (75 gsm) 30%PCW 8.5 x 11 YY
3R6297 8.5 x 11 3HD YY
3R6298 8.5 x 14 YY
3R6299 11 x 17 YY
Paper Products
Perforated & Punched Business 4200 Papers
3R4901 Horizontal 3 2/3" FB 24 lb. (90 gsm) 8.5 X 11 YY
3R4900 Horizontal 3.5" FB 24 lb. (90 gsm) 8.5 X 11 YY
3R5125 Horizontal 3.5" FB 20 lb. (75 gsm) 8.5x11 YY
3R5126 Horizontal 3 2/3" FB 20 lb. (75 gsm) 8.5x11 YY
3R12166 Horizontal 5.5" FB 20lb. (75 gsm) 8.5x11 YY
3R4175 0.5" Vertical 20 lb. (75 gsm) 8.5 X 11 YY
3R4160 0.5" Vertical 20 lb. (75 gsm) 9 x 11 YY
3R4904 19 hole GBC 20lb. (75 gsm) 0.125" offset 8.5 X 11 YY
3R4905 19 hole GBC 20lb. (75 gsm) 0.100" offset 8.5 X 11 YY
3R5134 11 hole VeloBind 20lb. (75gsm) 8.5 X 11 YY
3R5818 44 hole spiral 20lb. (75gsm) 8.5 X 11 YY
3R12163 2 hole short edge 20lb. (75gsm) 8.5 X 11 YY
3R12164 5 hole short edge 20lb. (75gsm) 8.5 X 11 YY
3R12165 5 hole long edge 20lb. (75gsm) 8.5 X 11 YY
Digital Laser Opaques (94 Brite)
3R5670 18 lb. (67.5 gsm) 8.5 x 11 YY
3R5672 17 x 11 SG YY
3R5664 20 lb. (75 gsm) 8.5 x 11 YY
3R5666 17 x 11 SG YY
3R5667 24 lb. (90 gsm) 8.5 x 11 YY
3R5669 17 X 11 SG YY
3R5725 28 lb. (105 gsm) 8.5 x 11 YY
3R5673 65 lb. Cover (176 gsm) 8.5 x 11 YY
3R5674 17 X 11 SG YY
Image Series
3R54 Smooth 93 Bright - 20 lb. Watermarked 8.5 x 11 YY
3R1950 Elite 95 Bright - 20 lb. 25% Coton Watermarked 8.5 x 11 YY
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Multipurpose Pastels 20 lb. (75gsm)
3R11050 Blue 8.5 x 11 YY
3R11051 Green 8.5 x 11 YY
3R11052 Pink 8.5 x 11 YY
3R11053 Yellow 8.5 x 11 YY
3R11054 Buff 8.5 x 11 YY
3R11055 Golden Rod 8.5 x 11 YY
3R11056 Ivory 8.5 x 11 YY
3R11057 Gray 8.5 x 11 YY
3R11058 Salmon 8.5 x 11 YY
3R11061 Tan 8.5 x 11 YY
3R11059 Lilac 8.5 x 11 YY
3R11060 Cherry 8.5 x 11 YY
3R11062 Blue 8.5X11 3HD YY
3R11063 Green 8.5X11 3HD YY
3R11064 Pink 8.5X11 3HD YY
3R11065 Yellow 8.5X11 3HD YY
3R11066 Buff 8.5X11 3HD YY
3R11067 Golden Rod 8.5X11 3HD YY
3R11068 Ivory 8.5X11 3HD YY
3R11069 Gray 8.5X11 3HD YY
3R11070 Lilac 8.5X11 3HD YY
3R11074 Blue 8.5X14 YY
3R11075 Green 8.5X14 YY
3R11076 Pink 8.5X14 YY
3R11077 Yellow 8.5X14 YY
3R11078 Buff 8.5X14 YY
3R11079 Golden Rod 8.5X14 YY
3R11080 Ivory 8.5X14 YY
3R11081 Gray 8.5X14 YY
3R11084 Salmon 8.5X14 YY
3R11085 Tan 8.5X14 YY
3R11082 Lilac 8.5X14 YY
3R11083 Cherry 8.5X14 YY
3R11086 Blue 11X17 YY
3R11087 Green 11X17 YY
3R11088 Pink 11X17 YY
3R11089 Yellow 11X17 YY
3R11094 Buff 11X17 YY
3R11093 Golden Rod 11X17 YY
3R11090 Ivory 11X17 YY
3R11091 Gray 11X17 YY
3R11092 Lilac 11X17 YY
Pastels Plus - 24 lb. Text (90 gsm) 30% PCW
3R11631 Blue 8.5 x 11 YY
3R11632 Yellow 8.5 x 11 YY
3R11634 Green 8.5 x 11 YY
3R11636 Pink 8.5 x 11 YY
Pastels - 90 lb. Index (163 gsm) 30% PCW
3R11618 Blue 8.5 x 11 YY
3R11619 Yellow 8.5 x 11 YY
3R11622 Green 8.5 x 11 YY
3R11621 Buff 8.5 x 11 YY
3R11623 Salmon 8.5 x 11 YY
3R11624 Cherry 8.5 x 11 YY
Multipurpose Brights 24 lb. (90 gsm) 30% PCW
3R11640 Blue 8.5 x 11 YY
3R11645 Lime Green 8.5 x 11 YY
3R11646 Pink 8.5 x 11 YY
3R11641 Yellow 8.5 x 11 YY
3R11644 Red 8.5 x 11 YY
3R11647 Green 8.5 x 11 YY
3R11643 Orange 8.5 x 11 YY
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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65 lb. Cover (176 gsm) 30% PCW
3R11653 Blue 8.5 x 11 YY
3R11656 Lime Green 8.5 x 11 YY
3R11677 Pink 8.5 x 11 YY
3R11655 Yellow 8.5 x 11 YY
3R11654 Red 8.5 x 11 YY
3R11678 Green 8.5 x 11 YY
3R11694 Orange 8.5 x 11 YY
3R12063 DuraPaper 10mil (163gsm) 8.5 x 11 YY
3R12064 DuraPaper 10mil (163gsm) 8.5 x 11 3HD YY
3R12065 DuraPaper 10mil (163gsm) 17 x 11 YY
3R12348 DocuCard ID Cards (163 gsm)1-card format 8.5 x 11 NY
3R12406 Xpressions Document Folder 18 x 12 NY
3R12407 Supreme Gloss Document Folder 18 x 12 NY
3R12310 PlainTrifold Borchure - 32 lb. (120gsm) 8.5 x 11 YY
Digital Color Products
Xpressions Tabs
3R12366 5-bank Single Reverse Plain 9 x 11 YN
3R12367 5-bank Single Reverse 3-Hole 9 x 11 YN
3R12368 5-bank Single Straight Plain 9 x 11 NY
3R12369 5-bank Single Straight 3-Hole 9 x 11 NY
Digital Color Elite Gloss (C2S)
3R11450 80 lb. Text (120 gsm) 8.5 x 11 NY
3R11451 17 x 11 SG NY
3R11452 18 x 12 SG NY
3R11454 100 lb. Text (140 gsm) 8.5 x 11 NY
3R11455 17 x 11 SG NY
3R11456 18 x 12 SG NY
3R11458 80 lb. Cover (210 gsm) 8.5 x 11 NY
3R11459 17 x 11 SG NY
3R11460 18 x 12 SG NY
Digital Color Paper - Coated
Digital Color Elite Silk (C2S)
3R11470 80 lb. Text (120 gsm) 8.5 x 11 NY
3R11471 17 x 11 SG NY
3R11472 18 x 12 SG NY
3R11474 100 lb. Text (140 gsm) 8.5 x 11 NY
3R11475 17 x 11 SG NY
3R11476 18 x 12 SG NY
3R11478 80 lb. Cover (210 gsm) 8.5 x 11 NY
3R11479 17 x 11 SG NY
3R11480 18 x 12 SG NY
Digital Color Supreme Gloss Covers (Coated 1 Side)
3R11430 8 Point Gloss (184 gsm) 8.5 x 11 NY
3R11431 17 x 11 SG NY
3R11432 18 x 12 SG NY
3R11434 10 Point Gloss (210 gsm) 8.5 x 11 NN
3R11435 17 x 11 SG NY
3R11436 18 x 12 SG NY
Digital Color Select Gloss (C2S)
3R11500 60lb. Text (90 gsm) 17 X 11 SG NY,13
3R11501 18 x 12 SG NY,13
3R11503 80lb. Text (120 gsm) 17x11 SG NY
3R11504 18x12 SG NY
3R11510 100lb. Text (140 gsm) 17x11 SG NY
3R11511 18x12 SG NY
3R11506 80lb.Cover (210 gsm) 17x11 SG NY
3R11507 18x12 SG NY
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 23 -
Digital Color Xpressions + 98 Bright
3R11540 24 lb. Text (90 gsm) 8.5 x 11 YY
3R11541 8.5 x 11 3HD YY
3R11542 8.5 x 14 YY
3R11543 17 x 11 SG YY
3R11545 28 lb. Text (105 gsm) 8.5 x 11 YY
3R11546 8.5X11 3HD YY
3R11549 17 x 11 SG YY
3R11548 18x12 SG YY
3R11550 32 lb. Text (120 gsm) 8.5 x 11 YY
3R11551 17 x 11 SG YY
3R11552 18 x 12 SG YY
3R11553 60 lb. Cover (163 gsm) 8.5 x 11 YY
3R11554 17 x 11 SG YY
3R11555 18 x 12 SG YY
3R11556 80 lb. Cover (216gsm) 8.5 x 11 YY
3R11557 17 x 11 SG YY
3R11558 18 x 12 SG
Y
Y
Digital Color Papers - Uncoated
Graphic Xpressions Papers & Covers
True White 98 Bright
3R11152 24# Paper (90 gsm) 20% PCW 8.5 x 11 YY
3R11153 8.5 x 11 3HD YY
3R11154 11 x 17 YY
3R5529 28# Paper (105 gsm) 20% PCW 8.5 x 11 YY
3R5530 17 x 11 SG YY
3R5531 18 x 12 SG YY
3R5533 65# Cover (163 gsm) 20% PCW 8.5 x 11 YY
3R5534 17 x 11 SG YY
3R5535 18 x 12 SG YY
3R5537 80# Cover (216 gsm) 20% PCW 8.5 x 11 YY
3R5538 17 x 11 SG YY
3R5539 18 x 12 SG YY
Cream White
3R11164 28# Paper (105 gsm) 30% PCW 8.5 x 11 YY
3R11168 17 x 11 SG YY
3R11172 18 x 12 SG YY
3R11176 80# Cover (216 gsm) 30% PCW 8.5 x 11 YY
3R11180 17 x 11 SG YY
3R11184 18 x 12 SG YY
Warm White
3R11165 28# Paper (105 gsm) 30% PCW 8.5 x 11 YY
3R11169 17 x 11 SG YY
3R11173 18 x 12 SG YY
3R11177 80# Cover (216 gsm) 30% PCW 8.5 x 11 YY
3R11181 17 x 11 SG YY
3R11185 18 x 12 SG
Y
Y
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Product Specifications Overview by Sub-System
The following sections give more detailed descriptions of the capabilities and limitations of each of the
major system components.
FreeFlowTM Makeready, Web Services
and Process Manager
Version 5.0 SP 4 of FreeFlow Makeready, Web
Services and Process Manager is available and provides
support for Xerox Nuvera® 100/120/144 EA Digital
Production System image quality and job ticketing, as well as IQI (Image Quality Interoperability).
Customers with FreeFlow™ applications versions earlier than 5.0 may need to upgrade since SPAR
support will not be available.
Early versions of DigiPath (4.0 or below) have not and will not be changed to support the Xerox
Nuvera® 100/120/144 EA Digital Production System as a “targeted device.” Similarly, DigiPath version
4.1 or FreeFlow™ versions prior to 5.0 will not be changed to support the Nuvera® 100/120/144 EA
Digital Production systems as a “targeted device”.
DigiPath customers with software releases prior to 4.1 may be provided a “best case” print path utilizing
an existing supported printer to optimize image quality.
When scanning with the “Document Scan and Makeready” application, best Image Quality results
will be achieved using “Generic Write White” when submitting from DigiPath.
When scanning with the “Scan and Print” application, best Image Quality results will be achieved
using “DT75/90” when submitting from DigiPath.
When Image Quality is not a primary concern, select the DT6180 printer when submitting a job for
the most comprehensive set of Job Ticket Attributes.
Jobs sent from these DigiPath units will have to be held and re-programmed to ensure correct job
attributes.
Solutions Validation
The following software applications have been validated with DocuSP® 5.1.
Connectivity
BARR Spool
LRS VPS/TCP/IP
VI
Elixir Vitesse (VIPP)
eXstream Dialogue (VIPP & LCDS/Metacode)
Lytrod Proform Designer (VIPP)
Atlas PrintShop Mail (VIPP)
Banta DesignMerge (VIPP)
Group1 DOC1 (VIPP & Metacode)
Printable Technologies Datalogics (VIPP)
Pageflex Persona (VIPP)
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 25 -
XMPie PersonalEffect Configuration & Workflow (VIPP)
Press-sense iWay Product Suite VIPP Emitter Module (VIPP)
LCDS
Elixir DesignPro Tools (LCDS/Metacode Resources)
RSA EPS Pro
RSA MISPrint (co-resident on the controller for conversion to PS/PDF)
IPDS
RSA MISPrint (co-resident on the controller for conversion to PS/PDF)
PDF
Xerox PDF Color Splitter (Prior users of Colorsplitter who upgrade to 5.0 or above will need a new
dot version of Colorsplitter)
Labels
Xpert Image Xpert Label
VIPP (Variable Data Intelligent PostScript Printware)
FreeFlow Variable Information (VI) Suite
The FreeFlow™ VI Software Suite provides a variable data software suite with focus on VIPP (Variable data
Intelligent Postscript Printware) - a Xerox technology building on the power of postscript with the goal of a
powerful Variable Data solution that can make document creation as simple as just sending the data. Print
shop operators and supervisors can also easily print variable data applications in electronic format, as PDF
files, with the VI PDF Originator.
Print Speed/System Performance
In general, the Xerox Nuvera® 100/120/144 is capable of efficiently handling variable data jobs. The total time
consumed to print a variable data job will vary as a function of variable coverage and element demographics
(size and percentage of variable text vs. images/graphics).
Overall, system performance (click-to-clunk) is dependent upon many factors, including the variable data
application and workflow, network environment, image quality settings, and RIP and print rates. Under certain
circumstances, use of large, high-resolution images printed page-to-page in variable data applications will
degrade RIP performance, in some cases to a degree which may affect system throughput.
Variable Information Software Limitations
Note: The following limitations are specific to variable information, which may not be inclusive of the entire
system independent of whether a job includes variable data.
FreeFlow VI Interpreter
Adobe Portable Document Format (PDF)
PDF cannot be used as a direct input resource for the VI Interpreter. Direct printing of PDF files within
a VIPP workflow is not supported. PDF files can be converted to PostScript (using an Adobe compliant
driver) and the VIPP Resource Converter or other third party PDF to PostScript converter. PostScript
is an input resource supported by the VI Interpreter.
The VI PDF Originator component of the VI Suite can output intelligent, interactive PDF files directly
from a VIPP data file. For more information on the capabilities of the VI PDF Originator, contact your
Xerox representative.
Support for VIPP may also be obtained by contacting the Variable Information and Solutions Services
Group (VISSG). Customers may call (888) 550-6336.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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FreeFlow Print Manager / IPP
The XDS software has been discontinued. A replacement is FreeFlow Print Manager (FFPM), which is a
separate, standalone product available for purchase.
Network Connectivity
The Xerox Nuvera® 100/120/144 EA Digital Production System supports industry standard network
protocols and Page Description Languages (PDL).
Item Xerox Nuvera® 100/120/144 EA
Digital Production System
Comments
Connections Ethernet Interface (10/100 baseT,
1Gb)
S/370 or S/380 Bus and Tag
Licensed option
Optional connection
Token Ring is not natively supported and requires a bridge
box
Network
Protocols
TCP/IP
LPR
IPP
HTTP
Novell (SPX, IPX)
AppleTalk
SNMP
Protocols available with Ethernet license
Scan to
Network Save
Protocols
SMB
FTP
Secure FTP
NFS
PDL's Adobe PostScript Level 3
Adobe PDF
PCL 5e & PCL6
TIFF
Multi-Page TIFF
PPML
LCDS/Metacode
IPDS
ASCII
LCDS/Metacode and IPDS are not supported on systems
configured with an MFF
Document
Submission
Microsoft Windows 95,98,ME, NT4.0,
2000, XP Printer Drivers
Apple Macintosh OS8, OS9, OSX
Printer Driver
Sun Microsystems Solaris 2.6, 7.x,
8.x , 9.0 , 10
Linux 2.x
Xerox FreeFlow™ Print Manager for
direct PDL submission from clients
Xerox Web User Interface
Windows 95, 98, ME and Vista are supported via PPD only.
WHQL (Windows Hardware Quality Lab) certified for the
PostScript and PCL 6 drivers.
Drivers are available for download from the Xerox.com web
site
Mac OS X Classic Mode supports the drivers and
FreeFlow™ Print Manager.
Mac OS X version 10.2.6 and above will support FreeFlow™
Print Manager
Mac OS X version 10.3 and up will support drivers natively in
a future software release.
PPD files and FreeFlow™ Print Manager for Solaris and
Linux use
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Scanner Module
The optional integrated scanner with document handler utilizes a
Xerox patented Dual scan head array.
Item Xerox Nuvera® 100/120/144 EA
Digital Production System
Comments
Automatic
Document
Feeder (ADF)
300 sheet capacity (20 lb. bond, 75 gsm)
5.5” x 8.5” to 11” x 17” sheets
(140 x 216 to 279.4 mm x 432m m)
13 lb. bond to 113 lb. index (49 to 220 gsm)
Scan Speed 120 images per minute one sided 8.5” x 11”/A4
120 sheets per minute
120 images per minute two sided 8.5” x 11”/A4
60 sheets per minute
Scan
Resolution
600 x 600 dpi
8-bit Gray (256 shades)
Copy jobs are saved at 1200 x 600 dpi,
1-bit depth
Copy jobs are not intended for output to
other printers
Maximum Paper Size & Maximum Image Size
The maximum paper size that can be placed on the platen is 12.6” x 18.5” / 320mm x 470mm. The
maximum image size, however, is 12.0” x 18.0” / 305mm x 457mm.
Color
This is not a color scanner.
Scan-to-Email
There is no “scan-to-email” feature for this product.
Input Document substrates
Document substrates that are not recommend for use in the SDDF include envelopes, metallic cover
stock, transparencies, label stock, silver photographic paper, tab stock, Never Tear (or other
manufacturers’ equivalent), and those substrates whose intrinsic characteristics limit or prevent the
separation of documents with friction-retard feeding mechanisms without causing mis-feeds, multi-
feeds, jams or document damage.
Carbonless paper
Carbonless paper passed through the document feeder may be subject to marking in areas where the
document feeder’s paper handling elements come in contact with the carbonless stock due to the
“marking characteristics” of this stock. In extreme cases, this unintended marking could obscure
information from the page being reproduced.
Hole punched paper
The SDDF may not reliably feed GBC and similar type documents without damage to the original and
without geometric errors (skew or mis-registration). The workaround for GBC, spiral-bound and
similarly punched papers is to rotate the documents to feed the unbound edge first, and then rotate the
image.
File Size Limitation
Files saved as Multi-page TIFF are limited to 2GB in size. This limit may be reached after a few
hundred images if the scanned originals contain many images and are scanned at 1200 x 1200
resolution.
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Scan to Digital
The system is capable of scanning to the hard drive, a NFS mounted drive, any network drive or
desktop, or the CD-RW drive. The following resolutions are supported.
Exported
Resolution
Halftone Screen Frequency
(Photo Mode) Purpose
1200 x 1200 x 1 125 lpi @ 53°, 106 lpi @ 45°, 85 lpi @ 45° Xerox Nuvera® 100/120/144 remote
printing
1200 x 600 x 1 125 lpi @ 53°, 106 lpi @ 45°, 85 lpi @ 45° Saving Copy jobs
600 x 600 x 1 125 lpi @ 53°, 106 lpi @ 45°, 85 lpi @ 45° DocuTech® 61XX printing
400 x 400 x 1 125 lpi @ 53°, 106 lpi @ 45°, 85 lpi @ 45° Good for some Fax applications
300 x 300 x1 125 lpi @ 53°, 106 lpi @ 45°, 85 lpi @ 45° Minimal file size
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Digital Front End (DFE) - FreeFlow™ DocuSP®
FreeFlow™ DocuSP® Workflow
The workflow is developed around the Xerox
FreeFlow™ Document Services Platform (FreeFlow™
DocuSP®) technology, a very stable technology that
has been developed over the years and installed in
thousands of Xerox devices worldwide. This will allow
training simplicity for current FreeFlow™ DocuSP®
operators.
The FreeFlow™ DocuSP® controls all aspects of the
system – scanning, “ripping,” and printing. It is an intuitive, easy-to-use digital front-end driven by the
graphical user interface (GUI).
Xerox Nuvera® System Release 8.0 incorporates DocuSP® release 5.1 SP2.
Key features of FreeFlow™ DocuSP® include:
Scan/Copy: scan ahead and program ahead capability; save and job edit capability.
Printer Management: Ability to manage paper supply and printer attributes.
Raster image processing (RIP) services: Supports multiple datastreams; PostScript, PDF, ASCII,
PCL, TIFF, PPML, LCDS and IPDS
Graphical User Interface: Provides the user interface to manage various print shop operations;
such as setting up and monitoring: queues, jobs management, administering security and
accounting features, controlling the production process like the ability to manage paper supply and
printer attributes.
Disk Overwrite: This feature is intended for the high security environments that not only want files
deleted after use, they want them erased, permanently. This implementation uses algorithms
recommended by the Department of Defense (DOD) to ensure complete erasure of all information.
The Disk Overwrite feature is based on the current FreeFlow™ DocuSP® data overwrite feature. In
addition to data overwrite on FreeFlow™ DocuSP® disk partitioning, the function is also applied to
all the other disks in the product including the image disk for copy, and print transient images.
DocuTech® Emulation Mode: This feature will simulate the image quality of the Xerox
DocuTech® 61XX product and is useful when a reproduction facility splits a job among more than
one output device and requires the appearance of the output from multiple printers to look similar.
This feature is also used when reprinting previously saved DocuTech® 61XX family jobs on the
Xerox Nuvera®.
Security:
Transport Layer Security (TLS)/Secure Socket Layer (SSL): When submitting a job from a Web
UI, FreeFlow™ Print Manager or the IPP client, invoking this feature will prevent unauthorized
interception of the job by encrypting the data sent over the network.
BAA Authentication: When enabled, this feature requires users to provide a valid username and
password before being able to access the Web UI interface.
IP Filtering: This feature controls the built-in-firewall, allowing the system administrator to restrict
network access to the system based on the originating IP address. The restriction applies to the
following print submission protocols: LPR, IPP, HTTP, HTTPS, SMB Printing, Raw TCP Printing,
FTP.
Microsoft ADS Authentication: When enabled, a user will be able to authenticate by means of
locally managed user accounts as well as possess the ability to log on locally using an account
defined in a Microsoft ADS domain.
DVD±RW Drive (Currently, only writing to CDs is supported)
CD-RW/DVD w/black bezel: 48x Record CD-R, 32x Rewrite CD-RW
DVD drive will read DVD-ROM, DVD±R, DVD±R DL, DVD±RW, DVD-RAM
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 30 -
Resource Loading.
There is no floppy drive on Nuvera®; resource loading via LTO Tape or QIC tape is recommended.
There are other alternatives, for example, by ftp to the controller, import from Unix file system, or from
an NFS mounted directory.
Item Xerox Nuvera® 100/120/144 EA
Digital Production System
Comments
Digital Front
End (DFE) and
Raster Image
Processor
(RIP)
computing
platform
Xerox Document Services Platform (FreeFlow™
DocuSP®) 5.1 for Xerox Nuvera® 100/120/144
with System Release 8.0.
Solaris 10 OS, update 1
2.4 GHz, 1 GB RAM, 160GB SATA Hard Drive,
DVD-RW Drive, One 10/100/1000 Megabit
Ethernet port (RJ45) for customer use, 4 USB
v2.0 Ports (2 are used for Keyboard + Mouse),
15” LCD display, USB Keyboard, USB Mouse
Second optional hard drive – 400 GB SATA
Approximately 10 GB of hard drive space available
for customer jobs.
There is no provision for a second processor.
RIP Resolution 600 x 600 dpi
1200 x 600 dpi
1200 x 1200 dpi (default)
The processor can RIP (Raster Image Process
pages for printing) at 600 x 600 dpi, 1200 x 600
dpi, or 1200 x 1200 dpi.
Images “ripped” at 600 dpi may provide faster
performance when processing, and will save
files that are smaller in size, however, there
may be some impact to image quality,
Halftone
Screens
125 lpi @ 53°, 256 levels of gray Optimized for the Xerox Nuvera® 100/120/144
EA Digital Production System
Levels of gray @ 1200 x 1200 dpi
Halftone
Screens
(optional)
85 lpi @ 45°, 256 levels of gray
106 lpi @ 45°, 256 levels of gray
134 lpi @ 63°, 256 levels of gray
156 lpi @ 40°, 256 levels of gray
Optimized for the Xerox Nuvera® 100/120/144
EA Digital Production System
Levels of gray @ 1200 x 1200 dpi
Productivity
Pack option
Multiple Queues
Stock Library
These capabilities require the Productivity Pack
license. Otherwise, the system will only have a
single queue and a simplified media list.
Image Quality
Controls -
Scanning
Document Type
Lighter/Darker
Contrast
Sharpness
Background Suppression
Pictorial Rendering
Mixed Text & Graphics; Text; Mixed Text &
Halftones; Photo
Eleven positions
Seven positions
Seven positions
On or Off
Halftone selection
Rendering textures are error diffusion with the
exception of photo mode which is 125 lpi
halftone (189 levels of grey)
Image Quality
Controls -
Printing
RIP Resolution
Lighter/Darker
Toner Saver
600 x 600, 1200 x 600, 1200 x 1200 dpi
Seven positions
For less demanding image quality applications;
decreases toner consumption by about 30%
Copy Jobs
Copy jobs can be saved; they consist of two files - a multi-page TIFF and an XPIF ticket.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 31 -
Print From Digital File
Configuration Re-print Job Formats (from DVD/CD) Comments
Digital
Production
System
Single TIFF
Multi-page TIFF
PPML
PCL
PostScript
PDF
Saved Single Page TIFF
ASCII
Saved Single Page TIFF file is the Save
operation performed in FreeFlow™
DocuSP® when selected to save as
single TIFF. This file contains PostScript
that will require PostScript license to print
the file.
Scan to Digital File
Configuration Save Job Formats Comments
Digital
Production
System
Multi-Page TIFF
PDF
Single Page TIFF
- PDF printing requires PostScript license
Saving jobs
Jobs submitted electronically, either over the network or via media, can be saved.
Both the “ripped” (Raster Image Processed) image and the job ticket will be saved.
Ethernet license must be enabled in order to save job as PDF.
Set up Instructions for Scan To File with NFS (Network File System) can be found in the Xerox
Nuvera® Digital Production Systems Hints & Tips.
Productivity Impacts
There are several factors that can affect the performance of the system RIP speed when processing print jobs.
The following is a list of common situations that negatively can impact throughput.
The default print resolution of the system is 1200 dpi. 600 dpi printing may be adequate for your needs, so
you can try setting that resolution to improve RIP performance of complex 1200 dpi jobs. 1200 dpi results
in 4 times the internal image data of a comparable 600 dpi image that has to be transferred through the
system. When the print resolution is changed from 1200 to 600 dpi, the stroke thickening value may also
need to be changed from 1 to 0 to avoid excessive line thickening.
It is common to embed logos and watermarks in submitted print files. These are typically bitmap images
that when embedded in a print stream (such as PostScript) can take a long time to process. Note also that
resolution selections (e.g. 600 dpi vs. 1200 dpi) can have a significant further impact to processing of
these types of embedded images. Consider the design of documents and impacts to printing speed in
such cases. There are methods available, through PostScript for example, to cache these embedded
images, process them once, and retain them as a resource for application on each page without having to
render and scale them for each page. Refer to your PostScript reference manuals and DocuSP®
reference manuals for information about caching.
Submission of multiple TIFF images simultaneously is a common application. There are several batch
printing tools available on the market that enable this and most require the selection of a print driver for the
target printer that these images files are submitted through. In these cases, the TIFF files are converted to
a Printer Description Language (PDL, such as PostScript) by the batch tool by using the printer driver and
then submitted to the printer, which in turn RIP that PDL and re-render the TIFF bitmap images back into
bitmaps. This is an inefficient process and can significantly slow the machine down. Xerox Nuvera®
includes a native TIFF interpreter and it can process TIFF files sent to it directly. Some of the batch tools
on the market support a native TIFF submission capability. It may be referred to as a bypass mode or
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
- 32 -
something similar. If such a capability is available, the Xerox Nuvera®'s performance can be significantly
improved by taking advantage of that. (Note that the TIFF interpreter does not automatically determine the
embedded image size and apply it to an appropriate paper size. You can accomplish though by using
printer and queue defaults programming)
LCDS and IPDS
LCDS Print Description Language
The Xerox LCDS Print Description Language (PDL) is a set of commands that you give to the
printing system to define properties such as the appearance, output destination, and paper feed
source for your LCDS print job. You can use LCDS PDL to do all of the following in your print jobs:
Change and mix font types on a page-to-page, line to line, or character-to-character basis. This
allows you to customize printed output for specific needs; for example, emphasizing important
headings by changing font styles and sizes.
Change text orientation and positioning on a page-to-page basis. This allows you to print
characters along the width or length of the page with equal ease. The printing system can
switch instantly, at a page boundary, between portrait (tall and narrow) and landscape (wide)
page formats, combining the two styles within a single report.
Print a number of previously separate logical pages on the same physical page of a document.
Modify documents on a page to page basis by using copy modification entries (CME's) to
replace selected portions of text with other data, change fonts, or label copies, e.g. as
"confidential."
Merge variable print data with forms stored on the system disk. This feature eliminates the
need for forms overlays and most preprinted forms, as well as assuring perfect registration.
Print two different forms back to back (duplex) on one sheet of paper, thereby reducing paper
costs. Additionally, this option offers potential savings in inventory, filing, storage, and mailing
costs for computer generated material.
Feed paper either short edge first or long edge first to accommodate a variety of paper sizes.
The following are known key limitations specific to LCDS on Nuvera® DPS systems. A more
complete set is provided in the Nuvera® Hints and Tips document.
Print on Edge (versus print to edge) is not supported.
There is no floppy drive on Nuvera®; resource loading via LTO Tape or QIC tape is
recommended. Alternatively, resources can be sent over the network by ftp to the controller (or
a UNIX file system) and imported from the file system to DocuSP®. Importing from a NFS
mounted directory can also be performed if the resources are already relocated to that directory.
The TMODE command is ignored as the system always performs at optimum throughput.
Please refer to the following documentation for additional information
Using LCDS Page Description Language – Generic 701P42242
LPS Migration Guide. Request copy of Migration Guides from your Xerox Systems Analyst.
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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IPDS Print Description Language
The DocuSP® IPDS gateway supports the Intelligent Printer Data Stream as defined by IBM. The IPDS
DataStream performs printer control functions as well as sharing job status information back to the host.
It is configured by means of a GUI, featuring drop-down menus, tabs, and icons from which to manage the
DocuSP® IPDS functions. DocuSP® IPDS supports the TCP/IP and online channel interfaces.
The following are known key caveats specific to IPDS on Nuvera® DPS systems. A full set of caveats and
limitations are provided in the Nuvera® Hints and Tips document.
DocuSP® IPDS currently supports the following environments only:
MVS with PSF
OS/400 with PSF/400 (TCP/IP connectivity only)
AIX with InfoPrint Manager
InfoPrint Manager / Windows
Emtex VIP
Even in these opened environments, application validation is a requirement prior to installation. Other
host types and 3rd party solutions are under evaluation and will be become available as validations are
completed.
Sample current job is not supported for IPDS jobs. The IPDS host presumes full control over the job’s
output, and this feature would cause incorrect page counts to be reported to the host. The DocuSP®
GUI currently only supports this capability at the Printer Manager level, and is not able to set this
capability for individual jobs or queues. Therefore, the DocuSP® GUI does not prevent selecting
Sample Current Job. However, the request will not be honored for an IPDS job, and no warning
message will be provided.
DocuPrint IPS 7.x Input Groups and 8.x Virtual Printer Media Lists cannot be imported into DocuSP®
IPDS. DocuSP® IPDS Job Setups must be recreated.
The IPS Manager is not automatically informed when physical tray contents are changed at the
DocuSP® printer manager. Instead, you must use the Refresh mechanism provided by the IPDS
Tray/Bin Mappings dialog to display the latest mapping information.
DocuSP® Remote Workflow (DRW) does not support the IPS Manager.
IPDS jobs cannot be deleted or canceled from the DocuSP® Job Manager GUI. Instead, it is necessary
to cancel the current IPDS job using the “Cancel Incoming Job” button on the IPS Manager GUI. Note
that this action is made easier now with the ‘Restart IPDS Processing’ option (a DocuSP® restart is no
longer required).
Margins settings with positioning of data on the page can be adjusted at the media level. This is
accomplished by using the comment field for the stock. The values are only applicable to IPDS.
Please refer to the IPDS User Guide (701P44135, July 2005) for additional information on the support
of IPDS.
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Sheet Feed Modules
Item Xerox Nuvera® 100/120/144 EA Digital Production System
Sheet Feed Module (SFM)
4 Tray
Large Format
Sheet Feed Module (LFSFM)
2 Tray
Capacity
20 lb bond
(75 gsm)
Paper Input Capacity: 5800 sheets
--Tray 1: 1,600 sheets
--Tray 2: 3,100 sheets
--Trays 3 & 4: 550 sheets each
Paper Input Capacity: 3200 sheets
--Trays 1 & 2: 1,600 sheets
Capacity
80gsm, 0.105 mm
Paper Input Capacity: 5565 sheets
--Tray 1: 1505 sheets
--Tray 2: 3020 sheets
--Trays 3 & 4: 520 sheets each
Paper Input Capacity: 3030 sheets
--Trays 1 & 2: 1505 sheets
Minimum Size Trays 1 & 2
--Feed Direction: 5.5 inches (140 mm)
--Across Feed Direction: 8.0 inches (203 mm)
Trays 3 & 4
--Feed Direction: 7.17 inches (182 mm)
--Across Feed Direction: 8.0 inches (203 mm)
Trays 1 & 2
--Feed Direction: 7.17 inches (182 mm)
--Across Feed Direction: 8.0 inches (203 mm)
Maximum Size Trays 1 & 2
--Feed Direction: 9.0 inches (229 mm)
--Across Feed Direction: 12.6 inches ( 320 mm)
Trays 3 & 4
-- Feed Direction: 18.5 inches (470 mm)
--Across Feed Direction: 12.6 inches (320 mm)
Trays 1 & 2
-- Feed Direction: 18.5 inches (470 mm)
--Across Feed Direction: 12.6 inches (320 mm)
Media Types
(MFF Config.)
Bond, Bristol, cover, index, offset, recycled, vellum, tabs and Mylar tabs, transparencies, carbonless,
labels, Never-Tear, pre-printed forms
Booklet envelopes: 6” x 9”, 7” x 10”, 162mm x 229mm (C5), 178mm x 254mm
Catalog envelopes: 6” x 9”, 7” x 10”, 162mm x 229mm (C5), 178mm x 254mm
Media Types
(BFM / FTM Config.)
Bond, Bristol, cover, index, offset, recycled, vellum, tabs and Mylar tabs, transparencies, carbonless,
labels, Never-Tear, pre-printed forms
Booklet envelopes: 9” x 12”, 228mm x 305 mm , Catalog envelopes: 7” x 10”, 178mm x 254mm
Input Weight
(MFF Config.)
Uncoated: 16 lb bond to 120 lb index (56 gsm to 220 gsm)
Does not support coated stocks – image quality and performance (jams) maybe degraded
Input Weight
(BFM / FTM Config.)
Uncoated: 16 lb bond to 90 lb cover (56 gsm to 250 gsm)
Coated: 90gsm to 250gsm
Feeding System Air shuttle Air shuttle
COMMENTS
Auto tray switching & Load while run capability are supported. Do not open trays when the “Drawer in Use”
light is lit.
Statement tabs and A5 tabs are not supported on configurations with the BFM or FTM devices. On
configurations using the MFF, Statement tabs can only be output to the Top Tray in the finisher; they cannot be output to the
Main Stacker.
For configurations with the MFF: Booklet Envelopes should be fed with flaps closed and on long edge, flap
side down; Catalog Envelopes should be fed with flaps open, towards operator, with glue side down.
Paper handling reliability of coated papers is reduced below 120 gsm.
Trays do not feed to empty. When a feeder empty message is displayed, there could be as much as 80
sheets of stock remaining in the feeder tray (based on 20lb. bond / 75 gsm). This is to maintain the best
possible reliability in the feeder mechanisms.
The use of Xerox media as listed in this document is recommended. Because there is a difference in
technology between offset and digital printing, there is a difference in media properties required for optimum
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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performance with each technology. Xerox papers and specialty media are digitally optimized (paper specs -
smoothness, formation, electrical properties, etc., for optimal image quality, toner adhesion and
performance, and also precision sheeted - less contamination, better registration for use in Xerox digital
equipment.
Two feed modules in tandem may be installed on the input side of the printer.
SPECIAL STOCKS
Carbonless
Xerox Carbonless Papers as listed in this document are the only
recommended carbonless media. Only simplex printing is supported on
this stock type. Running carbonless paper may require additional
cleaning time by the CSE during service of the machine. This time will
vary based on the percentage of carbonless stock run. In the 100%
carbonless usage case, service time could be up to 60 additional minutes
per service call at 150,000 prints
DocuCards®
DocuCards® can only be loaded 100 at a time in a tray. Nuvera® feeder
trays feed until almost empty but not until empty, leaving 20~40 sheets
remaining. When running DocuCards®, frequent reloading of the feeder
trays will be required.
DocuCards® can only be run to the Top Tray of the finisher. Some mis-
stacking may occur as the DocuCards® catch on the edges of the stacked sheets®.
When using DocuCards, it is recommended that you use a Tiltatron (available from CAS).
Reinforced stocks
Reinforced stocks such as Mylar tabs should be limited to 90 loaded in a tray
at one time.
Transparencies
The tray capacity for removable stripe transparencies is 90 sheets. There is
no constraint for feeding painted striped transparencies or stripeless
transparencies.
Tab Jobs
Running tabs requires proper use of the supplied Tab Guides.
For configurations with the BFM or FTM, jobs should be run with straight
collated tabs. For configurations with the MFF, jobs must be run with
reverse collated tabs (the number of segments should be 10 or less). For
the MFF configurations, please also refer to the Crucial Performance
Expectations section for comments on ‘Drilled Paper and Tab jobs’.
Tab stock sizes supported are: Letter, 9” x 11,” 9.5” x 11”, A4
Envelopes
Envelopes should be limited to 60 loaded in a tray at one time. Nuvera® feeder
trays feed until almost empty but not until empty, leaving 20~40 sheets
remaining. When running envelopes frequent reloading of the feeder trays will
be required.
Very slight wrinkles (1/2 inch long) may occur on the trail edge of envelopes at the corners.
Due to the nature of feeding envelopes with flap open, some mis-stacking may occur in the top tray as the
envelopes catch on the open flaps
Envelopes should be sent to the Top Tray only. For the MFF configurations, the maximum limit is 15.
2-Tray LFSFM
4-Tray SFM
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Inserter Module (IM)
One inserter may be installed on the output side of the printer. Either the 4-tray SFM or the 2-tray Large
Format SFM can be used as an inserter. The specifications for the Insertion Module are the same as for the
SFMs, except as noted in the table below, for the configuration when an insertion module is used with the
Multifunction Finisher:
Item Insertion Module used with the
Multifunction Finisher
Comments
Input Sizes
Trays 1 & 2 (SFM):
7” x 10” to 9” x 12.6”
(178mm x 254mm to 228.6mm x 320mm)
Trays 1 & 2 (LFSFM):
7.17” x 10” to 12.6” x 18.5”
(182.1mm x 254mm to 320mm x 469.9mm)
Trays 3 & 4 (available on SFM only):
7.17” x 10.0” to 12.6” x 18.5”
(182.1mm x 254mm to 320mm x 469.9mm)
A5 and Statement cannot be fed from
any of the trays in the Insertion Module.
Tabs cannot be fed from the Insertion
Module to the MFF Finisher (tabs
orientation incompatibility between the IM
and the MFF).
COMMENTS
LCDS and IPDS applications are currently not able to pull paper stocks from the Insertion Module.
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Printer Module
Xerographic monochrome (black and white) print engine. The printer utilizes a Discharged Area
Development (DAD) system, often referred to as “write black.”
Engine speed per paper size – impressions per minute*
Paper dimensions
along process direction
Example sizes Xerox Nuvera®
144 EA DPS
Xerox Nuvera®
120 EA DPS
Xerox Nuvera®
100 EA DPS
5.5” Paper Size 8.5”
(140mm Paper Size 216 mm
Letter 8.5”x11”, A4,
Statement
5.5”x8.5”, A5,
6”x9”, 7”x10”,
8”x10”
144 IPM 120 IPM 100 IPM
8.5” < Paper Size 9.0”
(216 mm < Paper Size 229 mm)
9”x11” Covers,
9”x12”,
Letter sized Tabs,
A4 Tabs
120 IPM 120 IPM 100 IPM
9.0” < Paper Size 11.7”
(229mm < Paper Size 297 mm) Letter SEF, A4
SEF, 9.25”x12.5”,
9.5”x12.5”
96 IPM 96 IPM 80 IPM
11.7” < Paper Size 17.0”
(297mm < Paper Size 432 mm) 8.5”x14”, Ledger
11”x17”, A3
72 IPM 72 IPM 60 IPM
17.0” < Paper Size 18.5”
(432 mm < Paper Size 470 mm)
12.5”x18.5” 48 IPM 48 IPM 40 IPM
* - The impressions per minute figures are for the Printer Module; system throughput could be further
constrained by the capabilities of the attached Finishing Module(s); please refer to the documentation for the
individual Finishing Module(s).
Item Xerox Nuvera® 100/120/144 EA
Digital Production System
Comments
Image Format Maximum image area -
12.6” x 18.5” (320mm x 470mm)
All sheets will have a default 3 mm (0.12 in.)
border without printing, regardless of sheet
size.
Default border can be set to 0 mm, or
Lead Edge Erase only by the SA;
however some image quality degradation
may occur up to 6mm from the edge.
Media size Process Direction: 5.5 – 18.5” (140 – 470 mm)
Cross Process: 8.0 – 12.6” (203 – 320 mm)
Media Weight Uncoated: 16 lb. bond – 90 lb. cover
(56 – 250 gsm)
Coated: 60 lb text – 90 lb cover
(90 – 250 gsm)
Coated stocks and heavyweight stocks (>220
gsm) are not supported on configurations
using an MFF
Printer
Resolution
4800 x 600 dpi No matter what resolution images are “ripped”
at, the printer uses hardware image
processing to print them at 4800 x 600 dpi.
Fuser 374° F (190° C) – while printing Users may select enhanced permanence for
Xerox Nuvera® 100/120/144 EA Digital Production System - Customer Expectations Document
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Temperature heavyweight paper by means of the User
Interface.
Developer Carrier: 35 microns; Toner: 6 microns Trickle development system
Registration Translating Electronic Registration Benchmark registration system holds image to
sheet alignment at +/- .65mm per side AND
front-to-back on Letter/A4 size papers;
+/- .75mm per side AND front-to-back on
Tabloid/A3 size papers.
Image Quality Expectations
Image Quality
Parameter
Xerox Nuvera® 100/120/144 EA
Digital Production System Comment
Image Uniformity
The Xerox Nuvera® 100/120/144 EA
Digital Production System is designed
to render tints with a high degree of
uniformity, and produce vignettes,
sweeps and gradients that are smooth
and even.
Sophisticated design prevents
unwanted process speed variations
that plague lesser digital printing
systems with banding problems.
Halftoning algorithms and customized
halftone dot designs take full
advantage of the printer’s high
addressability imaging system to
render incredibly sharp, detailed
images.
The most discriminating judges
of print quality may occasionally
perceive a degree of mottle in
large uniform flat tints.
Extremely high humidity, low
document area coverage or
papers with poor formation can
exacerbate mottle.
If excellent uniformity is required,
controlling environmental factors
or an accelerated maintenance
rate can usually satisfy
demanding customers.
Text Quality Black text quality is excellent for sizes as small
as 4 point.
Line Quality
The Xerox Nuvera® 100/120/144 EA Digital
Production System can print solid lines all the
way down to 70 microns.
Area Coverage
The Xerox Nuvera® 100/120/144 EA
Digital Production System uses nested
automated controls of dry ink,
development, tone reproduction, and
the internal environment to assure
consistent printing. These closed loop
process controls continuously test
against the targets and adjust as
required.
The control system is designed to run
within a specific range of quality.
Although some variation may be
noticeable in specific cases, the closed
loop controls will typically deliver very
acceptable quality, consistently,
predictably, and without operator
intervention.
Mylar tabs Images printed on Mylar tabs typically show
degradation due to toner scatter.
Other artifacts
As with any printing process, artifacts will occur
on the Xerox Nuvera® 100/120/144 EA Digital
Production System. These include streaks,
mottle, banding, spots and edge deletions. For
most jobs and clients, the expected level of
artifacts is within the normal operational and
component quality ranges of the system and will
not affect the acceptability of the job.
Maintenance procedures are available
to mitigate these artifacts. Artifact-
sensitive jobs should be monitored.
Using stocks on the Recommended
Media List and maintaining your
environment will also help to minimize
the occurrence of these artifacts.
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Printer Module Capabilities
Print to Edge
This is not a print to edge system due to potential image quality defects on the edge of the page.
The system default is set to 3 mm border erase. The border erase can be set to 0 mm, but the
printer is subject to image quality limitations - which may be acceptable for some applications.
Some non-standard and custom paper sizes may have a larger border region where image quality
cannot be optimized.
SRA3 Printing
Printing on SRA3 can result in inboard and outboard edge image quality defects. The defects can
range from slight mottle to high contrast deletions depending on the type and condition of the
substrate being printed on. The reason for this is that the Transfer Assist Blade does not completely
extend to the edges of SRA3 substrates. The blade does not make contact with the last 14mm at
both the inboard and outboard edges of SRA3 substrates.
Area Coverage
The system is capable of continuous printing of pages up to 25% area coverage. When documents
that exceed 25% area coverage per page are continuously printed, the customer may notice that
the system does not print at the rated speed.
Xerographic Color Prints
Xerographic color originals cannot be run through the fuser.
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Multifunction Finisher: Professional and Pro Plus
Two configurations are offered – Professional and Pro Plus (available on the 100 & 120 ppm
configurations only)
Professional Finisher
Top Tray / Offset Stacker / Stapler / Booklet Maker / Z-fold / C-fold
Envelopes and Statement size paper (5.5” x 8.5”) will be delivered only to the top tray.
Staple locations for non-standard size papers (e.g., standard sizes are A4, Letter size, etc.) will be
slightly asymmetrical. The staple will be located in the position appropriate for the next nearest
standard paper size.
Certain stocks (stocks with high clay content and / or composed of other high density materials)
may reduce the number of sheets that can be stapled and / or result in miss-staples.
Imposition at the printer requires the optional Imposition feature license
Sub-system Feature Comments
Top Tray 250 sheet capacity (20 lb. bond)
5.5” x 8.0” to 12.8” x 18.5”
Main Stacker 2000 sheet capacity
5.83” x 8.0” to 12.8” x 18.5”
Output is normally delivered 1-n, face down
to the main tray; jobs can be programmed
for face up delivery if desired but stapling
position & orientation will not be optimal
The system will cycle down when the
stacker is full; overflow will not go to the top
tray
Sizes can be mixed in the stacker, however
mixed size stacks should be closely
monitored to ensure stack stability
The maximum stack size capability is
degraded for thin stapled sets.
Stapler Staples up to 100 sheets 20 lb. bond of paper
sized 8.5” x 14” or less with 100 sheet staple
cartridge loaded. With 11” x 17” / A3 20 lb.
Bond paper, up to 50 sheets can be stapled.
Staples up to 50 sheets 20 lb. bond paper sized
11” x 17” / A3 or less with 50 sheet staple
cartridge loaded
One or Two Staples
The number of sheets that can be stapled
will decrease in relationship to the weight of
the paper.
Does not staple tabs or transparencies
The staple placement on the page is shown
on the controller
Booklet maker C – fold
1 sheet Letter and A4 sizes
Z – fold
1 sheet Letter and A4 sizes
Bi – fold
5 sheet capacity (20 lb. stock), Letter (8.5” x
11”), A4, Foolscap (8.5” x 13”), Legal (8.5” x
14”), Ledger (11” x 17”) and A3 sizes.
Booklets – Dual Staple
15 sheet capacity (20 lb. stock), Letter (8.5” x
11”), A4, Foolscap (8.5” x 13”), Legal (8.5” x
14”), Ledger (11” x 17”) and A3 sizes.
C - fold and Z- fold weight range is 16 to 32
lb. (60 to 120 gsm)
Bi-fold & Booklet sheet capability is reduced
with heavier stocks
No face trim
No Engineering folder
No hole punch
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Other 100-sheet stapler cartridge typical minimum capabilities:
- 70 sheets for 28lb (105 gsm) of paper sized 8.5" x 14 or less
- 30 sheets for 80lb cover (216gsm), all paper sizes
- 20 sheets for 28lb (105gsm) Color Expressions and equivalent papers, all paper sizes
Other 50-sheet stapler cartridge typical minimum capabilities:
- 35 sheets for 28lb (105 gsm), all paper sizes (including CX and equivalent papers)
- 15 sheets for 80lb cover (216gsm), all paper sizes
- 20 sheets for 28lb (105gsm) Color Expressions and equivalent papers
Staple Cartridge Limitation: The machine software does not distinguish between the 50 sheet staple cartridge
and the 100 sheet staple cartridge. This means that if the 50 sheet staple cartridge is loaded in the machine,
and a job with more than 50 sheets is sent to be stapled, a mis-staple or stapler jam will probably occur. If the
50 sheet staple cartridge is used, it is the responsibility of the operator to ensure that jobs exceeding 50 sheets
are not submitted for stapling.
This product is not DFA compatible.
Booklet Maker Note: When using the booklet maker, some pre-printed cover sheets may exhibit tear-off from
the stapled booklet, depending on the pre-printed ink area coverage and ink type. It is advisable to verify your
application prior to production.
Pro Plus Finisher
Includes capabilities above plus Hole Punch capabilities as well as Insertion Tray capability
Top Tray / Offset Stacker / Stapler / Booklet Maker / Z-fold / C-fold: same capabilities and
limitations as above
Sub-system Feature Comments
Insertion Tray 200 sheet capacity (20 lb. Bond, 75gsm)
6.93” x 8.0” to 11.73” x 18.5”
176 x 203 mm to 298 x 470 mm
Inserts can be delivered to the top tray,
main tray, or the booklet maker
Tabs must be forward collated, and should
be loaded with the tab edge leading
Mixed size media are not supported
Hole Punch 2 / 3 (standard), or 2 / 4 (optional) hole punching
for North American markets
2 / 4 (standard), or 2 / 3 (optional) hole punching
for European markets
2-hole punch for stock size ranges:
5.83” x 8.0” to 12.64” x 18.0”
148 x 203 mm to 321 x 457mm
3-hole punch for stock size ranges:
5.83” x 9.13” to 12.64” x 18.0”
148 x 232 mm to 321 x 457mm
4-hole punch for stock size ranges:
5.83” x 10.04” to 12.64” x 18.0”
148 x 255 mm to 321 x 457mm
Punched sheets Chad Bin capacity is 15,000
Punched sheets can be delivered to the top
tray or the main tray
The upper limit of media weight that can be
punched is 110 lb. Bond (200 gsm)
Punching should not be used on
Transparencies, Labels and Synthetic or
Modified media.
4-hole punching on letter and ledger
(11”/279mm cross-process length) media
should not be used in conjunction with
single stapling (staple will overlap the
punched hole).
The 2 / 4 hole punching has all holes
equally spaced, with 80mm between holes
(7mm dia.). This is not a Swedish 4 hole
punch configuration; currently we do not
support that configuration.
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Stack Quality
The maximum stack scatter is 25.0 mm or less for:
- Unstapled sets
- Stapled sets greater than 20 sheets
The maximum stack scatter is 60.0 mm or less for:
- Stapled sets less than or equal to 20 sheets
- Stack size maybe limited for stapled sets less than or equal to 20 sheets
Within Set Registration
See Tables 1 & 2 for specification, below. Figure 1 details the correct measurement technique
Other Notes on MFF:
The SEM is not available with this finisher
This finisher is not DFA compatible
MFF Pro Plus
MFF Professional
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Figure 1
Paper
motion
X Scatter
Total Set
Envelope
Total Set
Envelope
Paper
Dimensions
Y Scatter
TOP VIEW (Main Tray & Top Tray)
Table 1 (See Figure 1)
Unstapled Sets: Within Set Specifications
95% of Sets
Paper quality Size / Weight Relative
Humidity (%) X (mm) Y (mm)
Xerox recommended 8.5” x 11” (A4), 20 lb (80 gsm) 21 - 65 6 13
Fair to good All sizes & weights, 1-20 sheets per set 10 - 90 10 20
Main
Tray Fair to good
All sizes & weights, >20 sheets per set 10 - 90 20 20
Xerox recommended 8.5” x 11” (A4), 20 lb. (80 gsm) 21 - 65 19 40
Top Tray Fair to good All sizes & weights 10 - 90 Job integrity maintained
Table 2 (See Figure 1)
Stapled Sets: “Within Set” Specifications
95% of Sets
Main tray paper quality Relative
Humidity (%) X (mm) Y (mm)
Single Staple
Xerox recommended [20 lb (80gsm)] 21 - 65 1.5 1.5
Fair to good 10 - 90 3.0 3.0
2-sheet LEF Single Staple
Xerox recommended [20 lb (80gsm)] 21 - 65 1.8 1.8
Fair to good 10 - 90 3.0 3.0
Dual Staple
Xerox recommended [20 lb (80gsm)] 21 - 65 2.0 2.0
Fair to good 10 - 90 3.0 3.0
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System Productivity: Xerox Nuvera® 100/120 EA DPS
with the Multifunction Finisher
Output to Top Tray
30 page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 100
Single-sided sheets
printed per minute
Nuvera® 100
Double-sided sheets
printed per minute
Nuvera® 120
Single-sided sheets
printed per minute
Nuvera® 120
Double-sided sheets
printed per minute
8.5” x 11” 100 50 120 60
8.5” x 14” ** 60 30 72 36
11” x 17” 60 30 72 36
** 8.5” x 14” paper feeds “Short-edge” as defined in the system.
Output to Main Stacker - Unstapled
30 page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 100
Single-sided sheets
printed per minute
Nuvera® 100
Double-sided sheets
printed per minute
Nuvera® 120
Single-sided sheets
printed per minute
Nuvera® 120
Double-sided sheets
printed per minute
8.5” x 11” 100 50 120 60
8.5” x 14” ** 49 26 65 34
11” x 17” 49 26 65 34
** 8.5” x 14” paper feeds “Short-edge” as defined in the system.
Output to Main Stacker – Single staple
30 page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 100
Single-sided sheets
printed per minute
Nuvera® 100
Double-sided sheets
printed per minute
Nuvera® 120
Single-sided sheets
printed per minute
Nuvera® 120
Double-sided sheets
printed per minute
8.5” x 11” 97 48 116 58
8.5” x 14” ** 51 27 67 35
11” x 17” 51 27 67 35
** 8.5” x 14” paper feeds “Short-edge” as defined in the system.
Output to Main Stacker – Double Staple
30 page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 100
Single-sided sheets
printed per minute
Nuvera® 100
Double-sided sheets
printed per minute
Nuvera® 120
Single-sided sheets
printed per minute
Nuvera® 120
Double-sided sheets
printed per minute
8.5” x 11” LEF 91 47 109 56
8.5” x 14” ** 48 26 63 35
11” x 17” 48 26 63 35
** 8.5” x 14” paper feeds “Short-edge” as defined in the system.
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Output to Fold Tray – C Fold, Z Fold, Bi-Fold
One page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 100
Single-sided sheets printed per
minute
Nuvera® 100
Double-sided sheets printed per
minute
8.5” x 11” 13 C or Z ( for Bi-fold, 23 ppm) 13 C or Z ( for Bi-fold, 47 ppm)
8.5” x 14” ** 8 (Bi-fold only, 17 ppm) 8 (Bi-fold only, 33 ppm)
11” x 17” 8 (Bi-fold only, 17 ppm) 8 (Bi-fold only, 33 ppm)
**Paper fed “Short-edge” as defined in the system.
One page job, simplex to simplex; duplex to duplex
Paper Size
Nuvera® 120
Single-sided sheets printed per
minute
Nuvera® 120
Double-sided sheets printed per
minute
8.5” x 11” 16 C or Z (14 for Bi-fold, 28 ppm) 16 C or Z (14 for Bi-fold, 56 ppm)
8.5” x 14” ** 10 (Bi-fold only, 20 ppm) 10 (Bi-fold only, 40 ppm)
11” x 17” 10 (Bi-fold only, 20 ppm) 10 (Bi-fold only, 40 ppm)
**Paper fed “Short-edge” as defined in the system.
Productivity for different paper sizes: Output to Fold Tray - Booklets
(Including 2 sheet Bi-fold)
Paper Size
Nuvera® 100
2 Sheet Books per minute
(booklet pages per minute)
Nuvera® 100
8 Sheet Books per minute
(booklet pages per minute)
Nuvera® 100
15 Sheet books per minute
(booklet pages per minute)
8.5” x 11” 10 (80) 3.3 (107) 2.2 (133)
8.5” x 14” ** 7.5 (60) 2.7 (88) 1.6 (88)
11” x 17” 7.5 (80) 2.7 (88) 1.6 (88)
**Paper fed “Short-edge” as defined in the system.
(Including 2 sheet Bi-fold)
Paper Size
Nuvera® 120
2 Sheet Books per minute
(booklet pages per minute)
Nuvera® 120
8 Sheet Books per minute
(booklet pages per minute)
Nuvera® 120
15 Sheet books per minute
(booklet pages per minute)
8.5” x 11” 12 (96) 4.0 (128) 2.7 (160)
8.5” x 14” ** 9 (72) 3.3 (105) 1.8 (105)
11” x 17” 9 (72) 3.3 (105) 1.8 (105)
**Paper fed “Short-edge” as defined in the system.
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Basic Finishing Module (BFM) and BFM Plus
Dimensions Basic Finishing Module (BFM)
Width X Depth X Height 32.9” X 28” X 44.5” (835.7mm X 711.2mm X 1130.3mm)
Weight 369 lbs. ( 167.4 kg)
Clearance: Operator Minimum 38” in front of module
Clearance: Service Minimum 30” from back wall
Dimensions Basic Finishing Module Plus (BFM Plus)
Width X Depth X Height 48” X 28” X 44.5” (1220mm X 711.2mm X 1130.3mm)
Weight 494 lbs. ( 167.4 kg)
Clearance: Operator Minimum 38” in front of module
Clearance: Service Minimum 30” from back wall
BFM / BFM Plus
Electrical &
Environmental Minimum Maximum
Temperature Range 50° F (10° C) 90° F (32.2° C)
Humidity Range 15% RH 85% RH
Altitude 0 ft 10,000 ft. (3048m)
Power 200 - 240 VAC ± 10%, 50/ 60 Hz, 8Amps
Media Latitude BFM / BFM Plus
Stock Weight Range Uncoated: 16lb. bond to 120lb. index (56 to 250 gsm)
Coated: (90 to 250gsm)
Stock Size Range 7” x 8” to 12” x 18.5” (178 x 203mm to 320mm x 470mm) – See table on following pages
Top Tray Capacity 250 (20 lb. bond / 75 gsm)
Main Stacker 3000 (20 lb. bond / 75 gsm)
Stapler One or two staples, up to 100 sheets (20 lb. bond / 75 gsm)
System Compatibility
There are two models: the BFM has a top tray (also know as purge tray); the BFM Plus includes a bypass
transport over the stacker
Both the BFM and the BFM Plus may be installed to enable continuous running with unload-while-run.
If one of these modules is the only installed finisher, it must be BFM (with the top tray).
1 or 2 BFM Plus’es may be installed to connect to a downstream FTM to add supported inline DFA finishing.
BFM / BFM Plus Operation
Continuous operation with unload while run is fully supported with a BFM and BFM Plus installation. When a
stacker is full or not ready (e.g. out of staples) the system can auto switch to another available stacker.
Unloads can be configured to occur automatically at stacker limit, at job boundaries, at set or
partition boundaries, or can be initiated manually via the Stacker Unload button or the GUI. A stacker's limit
can be configured to any value between 200 and 3000 and each BFM stacker can be configured
independently and differently. If desired, operators can also program jobs to specific stacker destinations.
Bypass via BFM Plus
Bypass to a downstream finishing device is a capability of the BFM Plus
BFM
BFM Plus
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Output
Paper sizes supported to the main tray (stapled and unstapled):
Process direction - 7.0 to 18.5 in. (178 mm to 470 mm)
Cross Process direction - 8.0 to 12 in. (203 mm to 305 mm)
Smaller sizes (down to A5 and Statement) or larger sizes (including SRA3) can be run to the top tray.
Mixed sized output allows stacking of different size pages, both in the process and cross-process
direction, in a single job.
When stapling sets with mixed size stock, the stock must be the same dimension in the Across Feed
direction, and the dimension differences should be within 13mm (½”) in the feed direction.
To have the BFM staple correctly, the output must be 1-N facedown.
Envelopes can only be sent open flap trailing to the Top Tray, and should be limited to 15, or mis-
stacking may occur.
The BFM / BFM Plus does not offset paper sizes larger than 11”x17" / A3. This means that 12”x18” or
12x18.5” cannot be offset. For these sizes, the software ignores any offset programming selection, and
runs without offsetting.
Banner and slip sheets should be greater than or equal to 90 gsm (24 lb bond)
Slip-sheets must be the same size as the body sheets
Stapler capacity is reduced for coated papers and paper heavier than 20 lb. bond (75 gsm).
For reliable stacking, stack size should be limited for certain jobs:
--Offset single sheet jobs should be limited to 100 sheets. (20 lb bond or 75 gsm)
--Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets.
--Stapled sets of coated stocks stack less well, and should be managed to 50 by the operator.
--Stapled sets should be offset stacked.
--The stack height limitation can be operator adjusted.
Automatic bin limits control the number of sheets collected and compiled in the finisher when running
unfinished sets to optimize the set drop performance and improve job recovery.
Tabs
The tabs cross process length must be the same as the body of the document. The tab can be no longer
than 0.5” (13mm) in the process direction beyond the body of the document. Tabs sized for use with 8.5” x
11” and A4 stock, long edge feed, are supported
Transparencies
Transparencies run to the stacker must have a slip-sheet between each one.
Stapling
The BFM is delivered with a 5000 staple cartridge of 100-sheet staples installed in each of the two
staplers.
Staples for up to 30 sheets and for up to 100 sheets are available. Stapled jobs over 100 sheets are
inhibited. The machine does not detect staple size. The operator must manage jobs to be within
capability of the loaded staple size.
Some marking of the staple onto an adjacent set may be seen.
Not all stapler failure modes are detected by the machine logic. The customer may find some
occurrence of unstapled sets in the output.
Carbonless
In the DPS BFM configuration, curl that faces up poses more of a problem than curl that faces down.
To avoid up curl, 2, 3 and 4 part Carbonless should be run to the BFM in an N to1 mode and use
reverse collated versions of the recommended Xerox media. See compatible media tables in this
document.
Additional notes related to DocuPrint migration
The BFM is a set-level device. It is designed to collect sheets into set-sized chunks (using the compiling
station), optionally staple and/or offset the chunks, and then place those on to the stack below. It can reliably
stack unfinished output, and it supports unloading and auto-switching to another available BFM Stacker;
however, the following should be noted:
Since it is a set-level device, boundaries between chunks in a stack may be visible.
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In the event of a jam in the finisher, it may be necessary to discard waste sheets of partial chunks that
have collected in the compiling station. This is kept to a minimum, and is only necessary in a limited
number of conditions.
The maximum chunk size can be modified to meet workflow needs; lowering it reduces potential job
recovery waste but increases the number of chunk boundaries, thus affecting stack appearance.
Small set sizes, whether offset or not, require skipped pitches to be inserted to enable the unloading of
the compiling station onto the stack below. If the set/subset size is less than 4 sheets in a 144 PPM
Nuvera®, or less than 3 sheets in a 120/100 PPM Nuvera®, the system will not achieve full rated speed.
The BFM can offset between sets, and even within sets (subset offsetting), responding to embedded
“jog” or “offset” commands in the print data stream.
The BFM supports the use of ‘jam offset sheets’ for identifying where jam interrupts have occurred.
Since the BFM uses a compiling station, care must be taken to follow job recovery instructions displayed
on the GUI so as to avoid mixing unusable output with good output, and risking delivery of duplicate
output.
Requests to unload the stacker (via the door button or the GUI) are honored at the next set or chunk
boundary reached, which could be as high as 100 sheets plus 25 sheets of in-process scheduled pages
after the time the unload was requested.
Any unload (initiated by the operator or due to stack full) will result in a switch to an alternate available
BFM stacker if present
Media Size Table
Note: The speeds indicated in the table below are the maximum attainable speeds under normal conditions of
use, when delivered to the top tray. Delivery to the main stacker can achieve equivalent speeds, except for
those paper sizes (as are noted below with an *) for which sheets are not buffered in the BFM compiler
transport between sets. Those papers require up to 4 skips between sets, and that needs to be factored into
performance expectations.
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Media Size Table – contd.
Table 1: BFM System Main and Top Tray Paper Size Range
BFM / BFM Plus System Standard Paper Sizes
Paper Size Orientation Output Tray
Name
Nuvera®
144
Simplex
PPM
Inch (WxL) mm (WxL) LEF SEF Top
Main
Env., 6x9, LE fc 144 6x9 (152x229) x
Env., 6x9, OB fo 144 6x10.75 (152x273) x
Env., C5, LE fc 144 (6.4x9.0) 162x229 x
Env., C5, OB fo 144 (6.4x10.3) 162x262 x
Env.,7x10, OB fo 144 7x12 (178x305) x
Env., TBD?, OB
fo
144 (7.0x11.3) 178x287 x
Env., 220x312,
LE fc
120 (8.7x12.3) 220x312 x
Envelope, 9x12,
LE fc
120 9x12 (229x305) x
A5 144 (5.8x8.3) 148x210 x
Statement 144 8.5x5.5 (216x140) x
A5 Tab 144 (6.3x8.3) 161x210 x
Statement Tab 144 6.0x8.5 (152x216) x
7x10 144* 7x10 (178x254) x
B5 JIS 144* (7.2x10.1) 182x257 x
Executive 144* 7.25x10.5 (184x267) x
16K (Taiwan) 144* (7.6x10.5) 194x267 x
8x10 144* 8x10 (203x254) x
8x10 96* 8x10 (203x254) x
Letter 144 8.5x11 (216x279) x
Letter 96 8.5x11 (216x279) x
Ltr Cover 120 9x11 (229x279) x
Ltr Cover 96 9x11 (229x279) x
Ltr Tab 120* 9x11 (229x279) X
210x270 144 (8.27x10.63) 210x270 x
210x270 96 (8.27x10.63) 210x270 x
A4 144 (8.27x11.69) 210x297 x
A4 96 (8.27x11.69) 210x297 x
210x330 72* (8.27x13) 210x330 x
215x275 144 (8.46x10.83) 215x275 x
215x275 96 (8.46x10.83) 215x275 x
215x356 72* (8.46x14.02) 215x356 x
216x273 144 (8.5x10.7) 216x273 x
216x273 96 (8.5x10.7) 216x273 X
A4 Cover 120 (8.78x11.69) 223x297 X
A4 Cover 96 (8.78x11.69) 223x297 x
A4 Tab 120* (8.78x11.69) 223X297 X
Spanish (XE) 144 (8.46x12.4) 215x315 X
Spanish (XE) 72* (8.46x12.4) 215x315 x
8x13 72* 8x13 (203x330) x
215x330 72* (8.46x13) 215x330 X
Foolscap (XE) 72* 8.5x13 (215x330) X
220x330 72* (8.66x13) 220x330 X
Legal 72* 8.5x14 (216x356) x
226x310 120 (8.89x12.2) 226x310 x
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Table 1: BFM System Main and Top Tray Paper Size Range
BFM / BFM Plus System Standard Paper Sizes
Paper Size Orientation Output Tray
Name
Nuvera®
144
Simplex
PPM
Inch (WxL) mm (WxL) LEF SEF Top
Main
226x310 72* (8.89x12.2) 226x310 x
9x14 72* 9x14 (229x356) x
SB4 72* (9.9x14.1) 252x358 x
B4 (JIS) 72 (10.12x14.33
)
257x364 x
8K (Taiwan) 72* (10.51x15.2) 267x388 x
A3 72* (11.69x16.54
)
297x420 x
Ledger 72* 11x17 (279x432) x
12x18 48 12x18 (305x457) x
12x18.5 48 12x18.5 (305x470) x
310x432 72* (12.2x17) 310x432 x
Transparency 144 8.5x11 ( A4) 216x279 x
SRA3 4up A5 48 12.6x17.7 320x450 x
4up 6”x9” 48 12.5x18.5 317.5x470 x
2up 6”x9” 96 12.5x9.5 (317.5x241.3) x
SRA4 2up A5 120 (12.6x8.9) 320x225 x
Media less than 6.85 inches (174 mm) in the process direction are not supported in the BFM stacker.
System Productivity: Xerox Nuvera® 120 / 144 EA DPS
with Basic Finishing Module
Productivity will be slightly less for jobs with only 1 or 2 sheets per set.
Output to Top Tray
Simplex to simplex; duplex to duplex
Single-sided sheets printed per minute Double-sided sheets printed per minute
Paper Size 30 page job 10 page job 3 page job 30 page job 10 page job 3 page job
8.5” x 11” 120 / 144 120 / 144 120 / 144 60 / 72 60 / 72 60 / 72
8.5” X 14” ** 72 72 72 36 36 36
11” X 17” 72 72 72 36 36 36
** 8.5” X 14” paper feeds “Short-edge” as defined in the system.
Output to Main Stacker – Stapled (Single and Dual staples) and Unstapled
Simplex to simplex; duplex to duplex
Single-sided sheets printed per minute Double-sided sheets printed per minute
Paper Size 30 page job 10 page job 3 page job 30 page job 10 page job 3 page job
8.5” x 11” 120 / 144 120 / 144 120 / 107 60 / 72 60 / 72 60 / 65
8.5” X 14” ** 67 60 43 34 30 22
11” X 17” 67 60 43 34 30 22
** 8.5” X 14” paper feeds “Short-edge” as defined in the system.
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Finishing Transport Module (FTM)
The Finishing Transport Module enables inline finishing by providing document
transport capability and full DFA support to DFA compliant finishing devices.
Key Features include:
Dual DFA enabled output heights
Center or Edge registered output delivery
Varying transport speeds to maximize throughput capability
Built-in rotator to maintain productivity when finishing smaller size applications.
Please refer to the Finishing Transport Module (FTM) Solutions Planning
Guide for further site planning information, system dependencies, limitations,
valid configurations and device specifications.
Dimensions Finishing Transport Module (FTM)
Width x Depth x Height 35” x 28” x 44.6” (889mm x 711.2mm x 1133mm)
Bypass Output Heights 34” (860mm) & 40.3” (1024mm)
Weight 389 lbs. (176 kg)
Clearance: Operator Minimum 24” in front of module
Clearance: Service Minimum 30” on all sides
Finishing Transport Module (FTM)
Electrical &
Environmental Minimum Maximum
Temperature Range 41° F (5° C) 95° F (35° C)
Humidity Range 10% RH 85% RH
Altitude - 100 ft (31m) 40,000 ft (123192m)
Sound Emission LpA 57 dBs
Power 120 VAC ± 10%, 60 Hz, 7.5 A
220 VAC ± 10%, 50 Hz, 3.5 A
Media Latitude &
Capacity Finishing Transport Module (FTM)
Stock Weight Range Uncoated: 40 lb. text to 90 lb. cover (56 to 250 gsm)
Coated: dependent on the finishing device attached
Top Tray 7” x 10” to 12.6” x 18.5” (177.8mm x 254mm to 320mm x 470mm)
Bypass with
Rotation 7” x 10” to 12.6” x 14.3” (177.8mm x 254mm to 320mm x 363.2mm)
Stock Size Range
Bypass without
Rotation 7” x 10” to 12.6” x 18.5” (177.8mm x 254mm to 320mm x 470mm)
Top Tray Capacity 250 (20 lb. bond / 75 gsm)
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Xerox DS5000 High Capacity Stacker
The DS5000 High Capacity Stacker (HCS) provides long periods of
unattended operation and facilitates transport of accumulated offset stacks
of printed output for post processing. The stacks are easily moved on one
of two wheeled dollies supplied with stacker.. The stackers bypass
capability allows for transporting output to inline 3rd party finishing devices.
A Finisher Transport Module is required for in-line connectivity to the printer.
Please refer to the DS5000 Solutions Planning Guide for further site planning
information, system dependencies, limitations, valid configurations and device specifications
Dimensions DS5000
Width X Depth X Height 39.4” x 28.7” x 47.2” (1000mm x 730mm x 1200mm)
Input Height 40.3” (1024mm)
Bypass Output Height 40.3” (1024mm)
Weight 429 lbs. (195 kg) (includes 1 dolly)
Clearance: Operator Minimum 24” in front of module
Clearance: Service Minimum 30” on all sides
DS5000
Electrical &
Environmental Minimum Maximum
Temperature Range 50° F (10° C) 90° F (32° C)
Humidity Range 10% RH 85% RH
Altitude No restriction No restriction
Sound Emission 72 dBs
Power
107 - 127 VAC, 60 Hz, 15 Amps, Single Phase
220/230/240 (Line to Neutral) VAC ± 10%, 50 Hz, 13 AmDPS/10 Amps
GFI Independent Power Cord
Media Latitude DS5000
Stock Weight Range
Uncoated: 16 lb. bond to 110 lb. index (60 to 200 gsm)
Coated, Single Side: 120 – 220gsm
Coated, Two Sides: 120 – 220gsm
Stock Size Range 7.0” x 10.0” to 12.6” x 18.5” (177.8mm x 254mm to 320mm x 470mm)
Specialty Media Carbonless, Tabs, Never Tear, Pre-printed Offset
Top Tray Capacity 250 (20 lb. bond / 75 gsm)
Main Stacker 5000 (20 lb. bond / 75 gsm)
Maximum Stack Height 18.3” (465mm)
Stapler None
Notes related to DocuPrint migration
The DS5000 is a sheet stacking device. It is designed to optimally deliver sheets one at a time into a neat
stack, and optionally offset between the sheets; however the following should be noted:
The stack height limit cannot be adjusted.
When full, it will switch to another available DS5000 stacker, if present.
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An operator can not request an unload dynamically while the DS5000 is in operation. To unload, the
operator must wait until the stacker becomes full, or pause the machine.
The DS5000 does not honor “jog” or “offset” requests embedded in the print data stream (i.e. the
DS5000 does not support subset offsetting).
The DS5000 can offset any size sets at full rated speed, without incurring additional skips.
The DS5000 does not support the use of ‘jam offset sheets’.
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C.P. Bourg BDFx Booklet Maker with Optional BCFx Covers
Feeder and SquareEdge Module
The C.P. Bourg BDFx is a fully automated signature booklet maker, which produces high quality saddle stitched
booklets inline. The optional cover
insertion module (BCFx) can feed
preprinted cover stock up to 300 gsm in
sheet sizes up to 11” x 17”.
The new SquareEdge (SQEDG) Module
option further expands its capability by
offering an optional square edge spine.
The BDFx can also top or corner stitch
from 2 to 50 sheets. In addition, it can be
used in the fold only mode.
A Finisher Transport Module is required
for in-line connectivity to the printer.
A BFM Plus or a Xerox Document
Stacker 5000 is required for stacking capability.
Please refer to the C.P. Bourg BDFx Booklet Maker Solutions Planning Guide for further site planning
information, system dependencies, limitations, valid configurations and device specifications.
Dimensions Bourg BDFx Bourg BCFx SQEDG
Width x Depth x Height 105” x 30 ” x 71”
(267mm x 76mm x 1803mm)
26.75” x 27” x 52”
(680mm x 687mm x 1320mm)
28” x 29.5” x 49”
(707mm x 745mm x 1242mm)
Input Height 34” (860mm)
40.3” (1024mm)
34” (860mm)
40.3” (1024mm)
34” (860mm)
40.3” (1024mm)
Output Height NA 34” (860mm) NA
Weight 992lbs. (450 kg) 198 lbs. (90 kg) 291 lbs. (132 kg)
Clearance: Operator Minimum 24” (610 mm) in
front of module
Minimum 24” (610 mm) in
front of module
Minimum 24” (610 mm) in
front of module
Clearance: Service Minimum 35” (889 mm) on all
sides
Minimum 35” (889 mm) on all
sides
Minimum 35” (889 mm) on all
sides
Device North America Europe
BDF-X Power 120 VAC (+/- 10%), 60 Hz, 10A 230 VAC (+/- 10%), 50 Hz, 7A
BCF-X Power 120 VAC (+/- 10%), 60 Hz, 5A 230 VAC (+/- 10%), 50 Hz, 3A
SQEDG Power 120 VAC (+/- 10%), 60 Hz, 5A 230 VAC (+/- 10%), 50 Hz, 3A
BDFx / BCFx/ SQEDG Environment
Temperature Humidity Heat Emission Sound Emission Altitude
41 – 85o F
5 – 29o C
50-85% BDFx 2560 btu / hr
BCFx 1590 btu / hr
SQEDG 2400 btu / hr
72 dba
(100) – 4000 ft
(31) – 1219 m
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Stapling / Folding Specifications
BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm)
Uncoated Cover Sheet: Uncoated 20lb - 10 pt cover (80 - 300gsm)
Coated Stock: Please see Solutions Planning Guide
Paper Type /
Weight
BCFx: Uncoated Cover Stock, 20 lbs Bond – 10 pt cover stock (80 – 300 gsm)
- for all cover stocks, excluding window cutouts
Coated Stock: Please see Solutions Planning Guide
BDFx / SQEDG 5.5 x 8.5” – 12.6 x 18.5” (140 x 216 mm – 320 x 470 mm)
BDFx w / BCFx in bypass
mode:
8 x 8” – 12.25 x 17” (203 x 203 mm – 310 x 432 mm)
Paper Size
BDFx w / BCFx feeding
covers
8 x 8” – 11.75 x 17” (203 x 203 mm – 298 x 432 mm)
BDFx 5.5 x 4.25” – 12.6 x 9.25” (140 x 108 mm – 320 x 235 mm)
BDFx w / BCFx in bypass
mode
8 x 4” – 12.25 x 8.5” (203 x 101 mm – 310 x 216 mm)
Booklet Sizes
BDFx w / BCFx feeding
covers
8 x 4” – 11.75 x 8.5” (203 x 101 mm – 298 x 216 mm)
BDFx / SQEDG 5.5 x 8.25” – 11.7 x 14” (140 x 210 mm – 297 x 356 mm)
Edge Stapling With BCFx 8 x 10” (SEF) – 11.7 x 12.25” (LEF) (203 x 254 mm – 297 x 310 mm)
8 x 10” – 11.7 x 14” (203 x 254 mm – 297 x 356 mm)
Face Trim 0 – ¾” (0 – 19 mm)
Stitch Head Two to four stitch heads (Hohner or Acme)
Edge / Top / Corner
Stitching
2 – 50 sheets Sheet Capacity
(Stitching)
Saddle Stitching 2 – 22 sheets (20 lb Bond / 80 gsm)
Input Height 34” (860 mm) and 40.2” (1021 mm)
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Xerox SquareFold® BookletMaker (SQFBM)
The Xerox SquareFold Booklet Maker (SQFBM) is a unique Xerox finishing product offering. The SQFBM
has an additional SquareFold Module that flattens the edge of a saddle-stapled booklet to produce the look
and feel of a perfect bound book.
SquareFold booklets stand upright on shelves for easy identification and retrieval, and they stack compactly
to minimize shipping costs. For small size booklets sheets can be rotated in the Finishing Transport module.
Please refer to the Xerox SquareFold Booklet Maker Solutions Planning Guide for further site planning
information, system dependencies, limitations, valid configurations and device specifications.
Dimensions SQUAREFOLD® Booklet Maker
(SQFBM)
Width x Depth x Height 140” x 29” x 50” (3556mm x 740mm x 1270mm)
Input Height 34” (860mm)
40.3” (1024mm)
Weight 1285 lbs. (583 kg)
Clearance: Operator Minimum 24 ” in front of module
Clearance: Service Minimum 30” on all sides
SQUAREFOLD® Booklet Maker (SQFBM)
Electrical & Environmental Minimum Maximum
Temperature Range 50° F (10° C) 90° F (32° C)
Humidity Range 15% RH 85% RH
Altitude TBD ft (m) TBD ft (m)
Sound Emission 50 dBa 70 dBa (continuous)
SQFLD Bookletmaker 110 VAC ± 10%, 60 Hz, 6 Amps
220 – 240 VAC ± 10% , 50 Hz, 3Amps
Power
SQFLD Module 110 VAC ± 10%, 60 Hz, 6 Amps
220 – 240 VAC ± 10% , 50 Hz, 3Amps
Media Latitude SQUAREFOLD® Booklet Maker (SQFBM)
Stock
Weight
Range
SQFLD
BookletMaker
Uncoated: 16 lb. bond to 110 lb. index (60 to 200 gsm)
Coated Stock: Please see Solutions Planning Guide
Specialty Media Not Supported
Stock Size Range -
Booklets
8.5” x 11” to 12.25” x 18.2” (216mm x 280mm to 311mm x 462mm)
Cross Feed: 8.0” to 12.25” (203mm to 463mm)
Booklet Sizes 5.5” x 8.5” to 8.5” x 11” (140mm x 216mm to 216mm x 279mm)
Stock Size Range -
Edge Stapling
7” x 8” to 9.125” x 14.33” (178mm x 203mm to 232mm x 364mm)
Cross Feed: 7” to 14.33” (203mm to 364mm)
Fold or
Staple/ Fold
1 – 22 sheets, 20 lbs (80 gsm)
6 – 22 sheets in SquareFold mode, 20 lbs (80 gsm)
Capacity Edge/ Top/
Corner 2 – 50 sheets, 20 lbs (80 gsm)
Stapling Saddle stapling, 2 staple heads with 5,000 staples
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GBC Fusion Punch II with
Offset Stacker
The GBC Fusion Punch ll provides inline printer
punching combining printing and punching into one
step. Single sheets are punched and emerge ready to
be finished into lay flat documents. These types of
documents are typically bound with coil, wire or plastic
comb binding and will lay flat when opened.
A wide variety of hole punch patterns are available.
The die sets are lightweight and do not require setup
adjustment time when changed. The operator can easily replace them. The attached stacker can offset stack
up to 2,500 sheets preparing each document for immediate binding. The Fusion Punch II can also be
equipped with an optional Bypass Stacker. This allows the operator to empty one stacker while the other
stacker is in use.
A Finisher Transport Module is required for in-line connectivity to the printer.
Please refer to the GBC Fusion Punch II Solutions Planning Guide for further site planning information,
system dependencies, limitations, valid configurations and device specifications.
Dimensions GBC Fusion Punch II Bypass Stacker Offset Stacker
Width x Depth x
Height
54” x 32 ” x 46 ”
(1372 mm x 813 mm x 1168 mm)
27” x 32” x 46”
(686 x 813 x 1168 mm)
27” x 32 ” x 46”
(686mm x 813mm x 1168mm)
Input Height 34” (860mm)
40.3” (1024mm)
NA NA
Weight 620 lbs. (281 kg) 520 lbs (236 kg) 270 lbs (123 kg)
Weight - Shipping 920 lbs (471 kg) 720 lbs (326 kg) 470 lbs (213 kg)
Clearance: Operator Minimum 24 ” in front of module Minimum 24” in front of module Minimum 24 ” in front of module
Clearance: Service Minimum 36 ” on all sides Minimum 36” on all sides Minimum 36 ” on all sides
GBC Fusion Punch II
Electrical & Environmental Minimum Maximum
Temperature Range 41° F (40° C) 104° F (50° C)
Humidity Range 30% RH 95% RH
Heat Output
Punch & Stacker 1198 btu/hr. (115 V 60 Hz) 2150 btu/hr. (230 V 50 Hz)
Altitude 3280ft (1000m)
Sound Emission (with stacker) 64.7 dBs (Idling) 73.7dBs(Running, Punch & Stacker)
Punch 115VAC, 60 Hz, 4.7A (230VAC, 50Hz, 6.8A)
Power
- Dedicated outlet
recommended Stacker 115VAC, 60 Hz, 1.0A (230VAC, 50Hz, 0.25A)
Certification US/Canadian approval by CSA. GS mark by TUV Product Services
Compliance CE for European Union requirement
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Media Latitude GBC Fusion Punch II
Stock Weight Range Uncoated: 16 lb. to 90 lb. index (60 to 200 gsm)
Specialty Media Tabs
Stock Size Range 7.0” x 10.0” to 11.0” x 17.0” (178mm x 254mm to 279mm x 432mm)
Top Tray Capacity 250
Main Stacker 2500
Stapler None
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Xerox DB120-D Document Binder
The Document Binder DB120-D uses a unique thermal binding technology
combined with pre-formed covers to create a high quality professionally
bound document. The DB120-D binds 8.5” x 11” or A4 documents up to
120 pages in a variety of attractive covers. You can custom order
imprinted covers with your logo or a particular design. The pre-formed
cover wraps around the internal pages to produce a perfect bound
document with a commercial look and feel. The document pages fit neatly
and uniformly into the bind for the perfect bound look with no trimming
needed. The usability improves due to the hinged spine scoring which
allows pages to lie flat when opened. The book binding adhesive is
reinforced with a special mesh/cloth material to ensure a strong, consistent bind
with no mess or oozing.
A Finisher Transport Module is required for in-line connectivity to the printer.
A BFM Plus or a Xerox Document Stacker 5000 is highly recommended for stacking capability.
Please refer to the Xerox Document Binder 120-D Solutions Planning Guide for further site planning
information, system dependencies, limitations, valid configurations and device specifications
Dimensions Xerox DB120-D Document Binder
Width X Depth X Height 59.25” x 24” x 51” (1423mm x 610mm x 1296mm)
Input Heights 34” (860 mm) and (optionally) 40.2” (1021 mm)
Weight 462 lbs. ( 210 kg)
Clearance: Operator Minimum 24” in front of module
Clearance: Service Minimum 24” on all sides
Xerox DB120-D Document Binder
Electrical &
Environmental Minimum Maximum
Temperature Range 50° F (10° C) 90° F (32° C)
Humidity Range 10% RH 85% RH
Altitude No restriction No restriction
Sound Emission 43.3 dBs 62.3 dBs
Power 115 VAC ± 10%, 60 Hz, 15 – 20 Amps
Media Latitude Xerox DB120-D Document Binder
Stock Weight Range Uncoated: 20 lb. bond to 32 lb. index (75 to 120 gsm)*
* Weights above 32 lb. (120 gsm) should be used only as covers, dividers or inserts.
Specialty Media Flush Cut Tabs
Stock Size Range 8.5” x 11” or A4
1/16” (1.5mm) = 3-15 Sheets** (** - 1-15 sheets in Walk-up Mode)
1/8” (3mm) = 16-30 Sheets
¼ ” (6mm) = 31-60 Sheets
3/8” (9mm) = 61-90 Sheets
Pre-Formed Covers
(Sheet count with
covers based on 20lb
bond (75 gsm)) ½” (13 mm) = 91-120 Sheets
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Xerox Manual and Book Factory
The Xerox Manual + Book Factory (MBF) is comprised of the:
C.P. Bourg BBF2005 – perfect binder
C.P. Bourg BBR – out feed conveyor for the BBF2005
C.P. Bourg BBF2005 Input – input module for the BBF2005
C.P. Bourg BPRF – perforate, rotate, fold module (optional)
Challenge CMT-330 – three-side trimmer (optional)
C.P. Bourg BDFx (with optional peripherals BCFx, SQEDG, and Gateway) – booklet maker (currently
not available with Nuvera®)
Documents flow directly from the Xerox printer to the MBF without the bottleneck associated with the traditional
offline binding process. The CP Bourg BBF2005 Perfect Binder and BPRF module match the output speed of
the digital production press.
The CP Bourg Perforate, Rotate, Fold (BPRF) module receives the printed sheet of paper from the printer and
immediately perforates the sheet with a micro-perforation across it center. The sheet is then turned 90o and
folded on the perforation. The printed, perforated and folded paper then exits the BPRF and enters the
accumulating section (input section) of the Bourg Perfect Binder BBF2005. This process enables productive,
cost effective 2-up duplex signature printing.
The CP Bourg BBF 2005 Perfect Binder is the integrated perfect binder that produces professionally finished
books quickly and easily. The Perfect Binder compiles the pages (book block) from the BPRF, jogs the pages
into position and then vibrates them into alignment. The pages are clamped together and run across a milling
station, which roughs the spine edge for superior adhesive adherence. After the adhesive is applied, the book
block is moved to the cover mounting station. The cover is registered, applied in precise position, clamped to the
book block and delivered to the output tray.
The BBF2005 perfect binder dynamically senses the thickness of the book block during the clamping operation,
making it ideal for printing short runs of books with varying thickness. The book is then ready to be trimmed. As
an option, the Book Factory can also be equipped with an inline trimmer, the Challenge CMT-330. The CMT 330
is a three-side trimmer designed for the on-demand printing environment. It features full digital control of the
trimming process - servomotors control all adjustments normally done by hand with a traditional trimmer.
A Finisher Transport Module is required for in-line connectivity to the printer.
Please refer to theXerox Book Factory Solutions Planning Guide for further site planning information,
system dependencies, limitations, valid configurations and device specifications.
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Dimensions BBF2005 BPRF BBF2005 Input Unit
Width x Depth x
Height
102” x 43” x 45”
2575 x 1095 x 1143 mm
64” x 31” x 51”
1625 x 787 x 1295 mm
30.5” (38” with bypass option) x
28.5” x 45”
775 x 725 x 1143 mm
Weight 1254 lbs (570 kg) 562 lbs (255 kg) 333 lbs (150 kg)
Weight - Shipping 1738 lbs (788 kg) 824 lbs (373 kg) 407 lbs (184 kg)
Clearance: Operator Minimum 24” (610 mm) in front of
the device
Minimum 24” (610 mm) in front
of the device
Minimum 24” (610 mm) in front
of the device
Clearance: Service Minimum 36” (914 mm) behind
the device
Minimum 30” (763mm) on all
sides of the device
Minimum 30” (763 mm) on all
sides of the device
Dimensions CMT-330 Cooling Tower Conveyors
Width x Depth x
Height
84" x 34.5” x 61”
2134 mm x 876 mm x 1549 mm
21.5” x 37” x 45.5”
550 mm x 950 mm x 116 mm
In-feed: 40" x 29” x 26”
1020 mm x 740 mm x 660 mm
Exit: 47" x 12.2” x 39.5”
1200 mm x 310 mm x 1010 mm
Weight 2540 lbs (1140 kg) 335 lbs (152 kg) In-feed: 150 lbs (68 kg)
Exit: 85 lbs (39 kg)
Weight - Shipping 2850 lbs (1300 kg) 470 lbs (214 kg) 290 lbs (132 kg)
Clearance: Operator Minimum 24” (610 mm) in front of
the device
Minimum 24” (610 mm) in front
of the device
Minimum 24” (610 mm) in front
of the device
Clearance: Service Minimum 30” (763 mm) on all
sides of the device
Minimum 30” (763 mm) on all
sides of the device
Minimum 30” (763 mm) on all
sides of the device
BPRF / BBF2005 / BBF Input Unit / CMT - 330
Electrical & Environmental Minimum Maximum
Temperature Range 41° F (5° C) 85° F (29° C)
Humidity Range 50% RH 85% RH
Altitude -100 ft. (-31m) 4,000 ft. (1,219 m)
Heat Output
BPRF: 3240 btu/hr
BBF2005: 10024 btu/hr
CMT-330: 7500 btu/hr
Sound Emission BPRF / BBF2005 / BBF 2005 Input: 79 db
CMT-330: 80db
BPRF 110 VAC, 60 Hz, 15A
230 VAC, 50 Hz, 10A Power
BBF2005 220 VAC, 20A, 3 phase
380/400/415 VAC, 50 Hz, 20A
CMT-330 3 Phase, 60 Hz, AC 208/230 Volts, 25 Amps (service size 30 Amps)
Air CMT –330: 80 - 90 PSI, 5 CFM Un-lubricated
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Media Latitude BBF2005 with BPRF BBF2205 without BPRF
Stock Weight
Range
Book Body:
Min.: 16 lbs Bond (60 gsm)
Max. (w/o Perforate & Fold): 90 lbs index (160 gsm)
Max. (Perforate, Fold or Perforate & Fold): 24 lbs
Bond (90 gsm)
Cover:
Min.: 30 lbs Cover (80 gsm)
Max.: 90 lbs Cover (250 gsm) *
* - May require creasing.
Book Body:
Min.: 16 lbs Bond (60 gsm)
Max.: 40 lbs Bond (160 gsm)
Cover:
Min.: 30 lbs Cover (80 gsm)
Max.: 90 lbs Cover (250 gsm) *
* - May require creasing.
Stock Size Range
8.5 x 11” – 12.6 x 17” (210 x 280 mm – 320 x 432 mm) *
* - Maximum paper size with optional Fold Plate: 12.6 x
18.5” (320 x 470 mm)
8.25 x 7” – 12.6 x 12” (203 x 140 mm – 320 x 305 mm)
Book Sizes
(Before Trimming)
8.25 x 5.5” – 14 x 12” (210 x 140 mm – 356 x 305 mm)
Walk-up mode:
8.25 x 3.5” – 14 x 12” (210 x 89 mm – 356 x 305 mm)
8.25 x 5.5” – 14 x 12” (210 x 140mm – 356 x 305 mm)
Walk-up mode:
8.25 x 3.5” – 14 x 12” (210 x 89 mm – 356 x 305 mm)
Book Thickness
Min.: 15 sheets duplex or 35 sheets simplex / 20 lbs Bond
(80 gsm)
Max,: 125 sheets (250 book pages) / 20 lbs Bond (80
gsm) 1.6” (40 mm)
Min.: 15 sheets duplexed / 20 lbs Bond (80 gsm)
Max.: 350 sheets / 20 lbs Bond (80 gsm) 1.6” (40 mm)
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Post-process Uses of Xerox Nuvera® Output
The following post-process characteristics and usages for Xerox Nuvera® output have been evaluated.
Item Xerox Nuvera® 100/120/144 EA
Digital Production System Comment
Permanence Xerographic prints are as permanent as the
paper on which they are printed.
The U.S. Patent Office accepts xerographic
prints as permanent records.
Overprint in
xerographic printer
Prints cannot be successfully fed through a
xerographic printer for overprinting.
Any product with a wax-based fusing system
would produce the same result.
Overprint in ink jet
printer
Prints can be successfully overprinted on
an ink jet printer, depending on the area
coverage of the print and the wetting
characteristics of the ink. Wetting issues
are most likely when printing over an area
of high dry ink coverage. They may be
resolved by selecting a different setting on
the ink jet printer to affect the amount of ink
printed or the speed of printing.
Future Features - Xerox Nuvera® 100/120/144 EA Digital
Production System
A Customer /Prospect Request (C/PR) is a product feature enhancement request submitted by a Xerox
Representative on behalf of a current or prospective Xerox customer. Currently, C/PR's can be
submitted for PSG products only.
The C/PR web site at xww.cpr.world.xerox.com can be accessed by the Xerox Representative in order
to provide a detailed description of the feature request.

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