Yale 1520 Concealed Vertical Rod Exit Device Installation Instructions 1520seriesisntallation
User Manual: Yale 1520 Concealed Vertical Rod Exit Device Installation Instructions Installation Instructions
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1520(F) Concealed Vertical Rod Exit Devices Installation Instructions Shim (2 Supplied) Attention Installer Strike Plate Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening, and Yale Locks & Hardware makes no representations or warranties concerning what such impact may be in any specific situation. When retrofitting any portion of an existing fire rated opening, or specifying and installing a new fire-rated opening, please consult with a code specialist or local code official (Authority Having Jurisdiction) to ensure compliance with all applicable codes and ratings. (3) 10-24 x 5/8" PFHMS 791 Strike (6) 10-24 x 3/4" PFHMS Top Latch Top Tube Cover (For Rod or Hinge Case) (5) Cotter Pin 96" (2.44m) Opening 90" (2.29m) Opening 86" (2.18m) Opening 84" (2.13m) Opening Top Rod Assembly Hinge Case Assembly Lifter for 620F or 630F Series Trim supplied when outside trim is packed with the device. Dogging Feature to hold bolts retracted and crossbar depressed, for push-pull door operation. Lifter Assembly Rod Case Assembly To Dog Device Set Rod Case Retractor and Hinge Case Retractor, as follows: Dogging Key (8) 10-24 x 3/4" PRHMS (2) 10-24 x 3/4" Hex Socket Cap M.S. Crossbar 1. Hold crossbar depressed. 2. Insert dogging key. 3. Turn key 1/4 turn clockwise. (Not a feature of fire labeled devices.) (2) Bar Inserts (2) E-Rings (2) 516-18 x 3/4" Hex Socket FHMS 3/16" Hex Key Bottom Rod Assembly Bottom Tube Assembly Deadbolt (8) 8-32 x 3/8" PFHMS(T23) Bottom Bolt Case ABBREVIATION FASTENER DESCRIPTION PPH”AB”SMS PHILLIPS PAN HEAD TYPE “AB” SHEET METAL SCREW PFHUMS PFHMS (6) 10-24 x 5/8" PFHMS 790 Strike PHILLIPS FLAT HEAD UNDER CUT MACHINE SCREW PHILLIPS FLAT HEAD MACHINE SCREW PRH”AB”SMS PHILLIPS ROUND HEAD TYPE “AB” SHEET METAL SCREW PTH”AB”SMS PHILLIPS TRUSS HEAD TYPE “AB” SHEET METAL SCREW PPHMS PFH”AB”SMS PHILLIPS PAN HEAD MACHINE SCREW PHILLIPS FLAT HEAD TYPE “AB” SHEET METAL SCREW 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand Maintenance Prepare Device for Trim Omit for exit only function, with or without dummy trim. 1. Periodically remove covers and coat mechanisms with a silicone base lubricant. This is particularly required in corrosive environments for proper product function. Lifter Track (Ears nest in the Case, between the two center tabs.) 2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound (available at automotive part stores) or change part fasteners if screws continue to back out. Lifter Moving Plate (Boss activates Case Slider when lifted by Lifter Cam.) 3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening (e.g. door sagging). Lifter Cam (Trim Tailpiece penetrates Cam slot.) Drawing shows only essential parts, for clarity. The Lifter Assembly is nested in the Device Case. The boss of the lifter moving plate penetrates the round hole above the case slider center. The Device Case seats over the door face, with the Lifter Assembly projecting thru the door cutout surface and into the door cavity. Note that rod connector (with stud) works in the cavity between the lifter track and the door (hook lifter track behind rod connector). Check Before Starting Unreinforced Doors or Frames Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid hardwood) to engage less than (3) full screw threads are considered unreinforced. Min. Door Stile 4-1/2" (114mm) Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation. Unreinforced Doors: Use SNB (sex nuts and bolts). Unreinforced Frames: Use Blind Rivet Nuts. Recommended fasteners for unreinforced openings are not necessarily supplied by Yale Locks and Hardware. Door Must Swing Freely Reinforcement Door Skin Blind Rivet Nut 1. Mark Door Single Door or Pair without Mullion Locate and Mark Horizontal and Vertical Reference Centerlines as shown. LHR door shown. Preparation is typical for both door hands. Caution: If device is mounted higher or lower than shown, rod length must change. Lengthen or cut top and bottom rods as shown on Step 3. Door Measure Gap Dimension: 2 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand 2. Prepare Door, Frame & Sill A. Locate "Device Template" aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and template. Tape template to door face. B. Extend centerline of Rods and Strikes from "Device Template" to door top and bottom, on door face. C. Locate "791 Top Strike" and "Bottom Strike" templates, aligning on centerline of Rods and Strikes on door. Tape templates in place. D. Locate and tape Trim Template to door. (See instructions packed with Trim) E. Spot and prepare holes: 3. Rod Assembly & Preliminary Adjustment 3 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand 4. Install Rods 5. Prepare Crossbar 4 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand 6. Mount Device 7. Install Strikes 5 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand 7. Complete Installation 6 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand TAPE TO FRAME RABBET 791 STRIKE (Top Strike) Instructions: 1. Note different prep for Device with Trim and Exit Only. 2. Unreinforced doors and frames require that 10-24 blind rivet nuts (by others) be used to bolt latch cases and strike. Frames and doors are considered not reinforced when strike mounting screws cannot engage (3) full threads. 4. Dimensions are given in inches (mm). 5. CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. Notes: 1. 1-1/2 (38) square clear vertical cavity, centered on door and rods, is needed. 2. Top and bottom latch holes shown for reference. Position latch in place to locate holes. 3. Fold marker and tape to door face to locate cutout. 7 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand (Case, Rods, Strikes & Cutout) Trim Cutout Thru This Face (For Exit Only see other side) HORIZONTAL REFERENCE (Device Cases) ALIGN WITH DOOR EDGE AND DOOR FACE (DEVICE SIDE) CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. 8 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. ALIGN WITH DOOR EDGE AND DOOR FACE (DEVICE SIDE) 9 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand CAUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. ALIGN WITH DOOR EDGE AND DOOR FACE (DEVICE SIDE) Product Support Tel 800.438.1951 • www.yalelocks.com Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company. Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1995, 2013, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 10 80-9415-0020-000 (04-13) An ASSA ABLOY Group brand
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