Yale 8800 Series Mortise Lock Installation Instructions 80 9086 0026 0108800Mortise

User Manual: Yale 8800 Series Mortise Lock Installation Instructions Installation Instructions

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HOLE CHART

FOR 838A AND 838B

SECTIONAL TRIM THRU-BOLTED ESC.

OUTSIDE INSIDE INSIDEOUTSIDE

A,E

NONE

A,E

A,E

A,G

NONE

A,G

A,J

½ TRIM

Mark and drill door

Mark horizontal line

across face of door.

39-15/16" (101cm) is

the usual lever height

above the finished floor.

Using template provided,

fold template over edge of

door, centering on

horizontal line. Mark

centers of holes. See Hole

Function Chart to

determine holes needed.

See Hole Chart for drill sizes

needed. Drill holes that

correspond to your application.

Attention Installer

If installation instructions are not followed this may result in

damage to the lock and void the factory warranty. Removing

cover screws voids lock body warranty.

Any retrofit or other field modification to a fire rated opening can

potentially impact the fire rating of the opening, and Yale Locks &

Hardware makes no representations or warranties concerning

what such impact may be in any specific situation. When

retrofitting any portion of an existing fire rated opening, or

specifying and installing a new fire-rated opening, please consult

with a code specialist or local code official (Authority Having

Jurisdiction) to ensure compliance with all applicable codes and

ratings.

IMPORTANT: The accuracy of the door preparation is

critical for the proper functioning and security of this

mortise lock. Misalignment can cause premature wear and

tear and a lessening of security.

8800 Series Mortise Lockset

®

Knob, Lever, Reflections and Security Trims

Installation Instructions

Tools Required

• 1/8" (3.2mm) allen wrench

• #2 phillips screw driver

See hole chart for hole saws needed for your particular

application.

39 15/16"

(101cm)

Finished Floor

Handing the Latchbolt

1. Insert flat blade screwdriver into cover slot.

2. Pull back on screwdriver until latchbolt

extends past base front and rotate the head

to the desired position.

Handing the Hubs

1. Locate RED MARK on locking piece.

2. Push toggle button slide away from "square

spindle hole".

3. With blade screw driver push RED MARK on

slide nearest "square spindle hole".

4. RED MARK indicates

locked side!

For attachment holes, see

page 4 for details.

Install Thumbturn Assemblies

and IND Assembly on door.

See page 4.

8835

8862 A,E,*** A,C,E,F

A,G,***

A,C,G

8834

8834-2 BA,B,E B,G A,B,G

8864 A,B,C,E A,C,E,F A,B,C,G A,C,G

BB, C

B

B

B

8814-2

8833-2

8813ST-2

8814

8823

8829 A,B,E NONE A,B,G

8833 B ONLY A,E B ONLY A,J**

8813ST

8815 B C

8828 NONE A,E NONE A,J**

8809

8822

8832

8840

8847

8860

8861

8867

8896

8897

8898

8899

A,B,E A,C,E,F A,B,G A,C,G

8820

8827 A,B,D,E A,C,E,F A,B,D,G A,C,G

8808-2

8811-2

8812-2

8817-2

8818-2

8830-2

8860-2

8894-2

8895-2

8896-2

8897-2

8898-2

8899-2

A,B,E A,B,E A,B,G A,B,G

8890

8891 A,B*,E A,B*,E A,B*,G A,B*,G

8805

8807

8808

8824

8831

8802

8865

A,B,E A,E A,B,G A,G

8801

8870DT

8871DT

8872DT

8880

8881

8884

8885

836A&B

838A&B

SECTIONAL TRIM THRU-BOLTED ESC.

OUTSIDE INSIDE INSIDEOUTSIDE

A,C,E,F A,C,GA,C,E,F A,C,G

A,E A,E A,G A,G

8800

LOCK FUNCTION

(KNOB, FL,

RL and SL)

HOLE

CHART

G

B, G B, C, G

NONE B, G G

B, G B, G

B, G C, G

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

Prepare Lever or Knob Assembly -

not including SL Trim

Inside Spindle

with ramp

Outside Lever Assembly

1/2 Turn Gap

2

Remove from packaging and remove inside lever/knob.

Unscrew the inside spindle from the outside lever

assembly 1/2 turn and align the ramp in the horizontal

position before inserting into the lock.

Install Lock

Insert lock in door.

(Be sure bevel of

bolt faces strike plate.)

Attach with 2 combination

screws. Leave attaching

screws loose until the end

when all will be tightened

securely.

(2) Combination

Screws

Install Cylinder

(If applicable)

Insert cylinder through

the cylinder ring, door

and into lock.

Hand tighten cylinder

clamp screw securely

through the edge of

the lock case.

Cylinder Ring

Cylinder

NOTE:

DO NOT USE

POWERED SCREW

DRIVERS TO TIGHTEN

CYLINDER SET SCREW.

Install Yale Rose Trim - all types

(If applicable)

Insert outside rose asm (w/posts) through the door and into

lock. Align and fasten inside mounting plate with screws to

posts. Tighten screw securely. Align and press rose posts to

plastic bushings on mounting plate.

Outside

Rose Asm

Mounting Plate

(2) 8X32 Attaching Screws

Rose

(2) Rose

Adapter

Install Yale Escutcheon Trim -

all types except SL(If applicable)

Insert outside escutcheon asm (w/posts) through the door

and into lock. Align and fasten inside escutcheon with

screws to posts. Align and fasten cylinder through

escutcheon/s and into lock body. Leave attaching screws

loose until the end when all will be tightened securely.

(2) 10X24 Attaching Screws

Outside Esc

Trim Asm

Inside Esc

Trim Asm

Hand tighten

cylinder clamp

screw securely

through the

edge of the

lock case.

Install Lever Asm or Knob Asm - on Rose

and Escutcheon Trims not including SL Trim

Insert outside lever asm through the rose or escutcheon trim

and through the lockbody. Insert inside lever onto the

outside lever asm spindle and tighten inside lever set screw.

Outside

Lever Asm

(2) Plastic

Bushing

Inside Lever

Set Screw

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

Install Armor Front

(2) 8X32 FHPMS U-Cut

Attaching Screws

Install SL Escutcheon Trim

Cylinder Collar

Cylinder

Outside SL Trim Assembly

(2) 10X24 Attaching Screws

Inside SL Trim Assembly

Install Single Sided Active Trim

Mounting Plate

(2) 8X32 Attaching Screws

Rose Assembly with posts

Plastic Bushing

Split Spindle

Lever

Rose Adapter

3

Insert outside escutcheon assembly (with posts) through

the door and into lock. Align and fasten inside escutcheon

with screws to posts. Align and fasten cylinder and cylinder

collar through escutcheon(s) and into lock body.

Align armor front to front of

lockbody and attach screws.

Align and securely fasten mounting plate and attaching screws

to threaded posts in lockbody. Align and press rose posts to

plastic bushings on mounting plate. Assemble rose adapter (not

®

used on Reflections ) in rose assembly. Disassemble split

spindles prior to installing into lock. Insert stepped spindle first,

then insert non-stepped spindle. Insert lever on spindle

assembly and tighten set screw located in the lever. See Install

Armor Front to complete installation.

Install Standard Lever 855

Dummy Trim

Install 838A Dummy Trim

Insert outside rose asm (w/posts) through the door and

align and fasten inside mounting plate with screws.

Align and press rose posts to plastic bushings on

mounting plate. Slide spindle bar through edge of door

(make sure that the screw hole is in the top position) and

insert outside lever assembly through rose assembly and

into square hole in spindle bar. Assemble inside lever to

outside lever asm and tighten set screw located in inside

lever. Attach dummy front to spindle bar with attaching

screw.

Mounting Plate

(2) 8X32 Attaching Screws

(2) Outside

Rose Assembly

(2) Plastic

Bushing

Outside

Lever Assembly

(2) Rose

Adapter

Set Screw

Inside

Lever

Spindle Bar

Screw Dummy Front

Mounting Plate

(4) 8X32 Attaching Screws

Rose Assembly

With Posts

Rose Adapter

Plastic Bushing

Set Screw

Lever

Sex Nut

Mark horizontal line across face of door. 39-15/16" (101 cm)

is the usual lever height above finished floor. Mark vertical

line on face of door. 2-3/4" (7 cm) is the usual lever backset

from the centerline of the edge of the door. Mark the hole

and drill with a 3/8" drill. Insert sex nut into door and thread

mounting plate bolt into sex nut. Use lever handle to tighten

spindle. Check that the lever will be level when installed. Drill

pilot holes and fasten with four (4) attaching screws. Slide

Rose and Rose Adapter onto spindle. Attach Lever and

tighten set screw securely.

Notice the orientation

of the small holes

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

Attach strike to jamb using #12 combination attaching screws.

Install StrikeInstall CIND Assembly on the door

Cylinder

CIND Assembly

Note: CIND Indicators may be used in conjunction with the

thumbturn and most thumbturns are mounted on the egress

side of the door.

Drill holes indicated for the function to be installed (see Hole

Chart). Install the lockbody in the mortise pocket (see Install

Lockbody section). Align the CIND Assembly thru hole D and

into the square hub in the lockbody. Install the cylinder

securely and fasten the cylinder clamp screw (see Install

Cylinder section).

4

Door Frame

Door Stop

Strike Box

(When Req'd)

Strike

Strike

Strike

Strike

1/2 Door

Thickness

Attaching Screw

#12-12-24 x 1" WS

5/8" (16)

2-7/16"

(62)

Install Thumbturn Asm's and IND Asm on the door

Note: Thumbturn Asm and IND Asm may be used together on opposite

sides of the door. Drill holes indicated for the function to be installed.

Install the lockbody in the mortise pocket (see Install Lockbody Section).

Align the mechanism shaft thru hole D and into the square hub in the

lockbody. Position the mounting plate/housing so the attaching screw

holes are horizontal to the floor. Mark the holes with a punch and remove

the assembly. Drill the marked holes with a Ø1/16" drill bit. Re-install the

asm into the lockbody. Install and tighten attaching screws.

IND Asm

Standard Thumbturn Asm

OR

®

Reflections Thumbturn Asm

®

Install Reflections Lever 855

Dummy Trim

Mark horizontal line across face of door.

39-15/16" (101 cm) is the usual ever height

above finished floor. Mark vertical line on

face of door. 2-3/4" (7 cm) is the usual

lever backset from the centerline of the

edge of the door. Align mounting plate

over the intersection. Mark holes through

mounting plate. Drill pilot holes and fasten

with two (2) attaching screws. Slide Rose

onto spindle. Attach Lever and tighten

set screw securely. Check that the lever

will be level when installed.

Mounting Plate

(2) 8X32 Attaching

Screws

Rose Assembly

With Posts

Set Screw

Lever

Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their

respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication.

Yale Security Inc. reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials.

Copyright © 2011, 2014 Yale Security Inc., an ASSA ABLOY Group company.

All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.

Product Support Tel 800.438.1951 • www.yalelocks.com

Yale Locks & Hardware is a division of Yale Security Inc., an ASSA ABLOY Group company.

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

REF

(10)

3/8 REF

(10)

3/8

2 3/4 BACKSET 2 3/4 BACKSET

(27)

4 1/2 (114)

DEEP

1-1/16

(32)

1-1/4

EDGE OF DOOR

(4)

FOR ATTACHING

SCREWS

5/32

X 1" DEEP

(FOR A/F LEVER

CLEARANCE)

BOTH SIDES

3/4

STRIKE STRIKE

A

B

C

D

E

E

G

G

A

B

C

D

E

E

G

G

LOCK LOCK

OF DOOR EDGE

DIMENSIONS

GIVEN IN INCHES

(MM)

JJ

J

J

FROM CENTER

LINE OF DOOR

EDGE

RH&LHR Door ONLY

K

KK

K

FOR DOOR SIZES OTHER THAN 1-3/4" CUT ALONG THESE LINES

TEMPLATE

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

LH&RHR Door ONLY

REF

(10)

3/8 REF

(10)

3/8

2 3/4 BACKSET 2 3/4 BACKSET

(27)

4 1/2 (114)

DEEP

1-1/16

(32)

1-1/4

EDGE OF DOOR

(4)

FOR ATTACHING

SCREWS

5/32

X 1" DEEP

(FOR A/F LEVER

CLEARANCE)

BOTH SIDES

3/4

STRIKE STRIKE

A

B

C

D

E

E

G

G

A

B

C

D

E

E

G

G

LOCK LOCK

DIMENSIONS

GIVEN IN INCHES

(MM)

JJ

JJ

FROM CENTER

LINE OF DOOR

EDGE

OF DOOR EDGE

FOR DOOR SIZES OTHER THAN 1-3/4" CUT ALONG THESE LINES

K

KK

K

TEMPLATE

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

REF

(10)

3/8 REF

(10)

3/8

BACKSET

2-3/4 BACKSET2-3/4

(27)

4 1/2 (114)

DEEP

1-1/16

(32)

1-1/4

(4)

FOR ATTACHING

SCREWS

5/32

EDGE OF DOOR

X 1" DEEP

(FOR A/F LEVER

CLEARANCE)

BOTH SIDES

3/4

STRIKE STRIKE

A

B

C

D

E

E

G

G

A

B

C

D

E

E

G

G

LOCK LOCK

DIMENSIONS

GIVEN IN INCHES

(MM)

FROM CENTER

LINE OF DOOR

EDGE

J

J J

J

Non-Beveled Door

OF DOOR EDGE

K

KK

K

FOR DOOR SIZES OTHER THAN 1-3/4" CUT ALONG THESE LINES

TEMPLATE

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)

FOR MORE INFORMATION

REFERENCE WEBSITE TEMPLATES

7086-0006 7086-0008

7086-0007 7086-0009

838A AND 838B KNOB AND LEVER DUMMY TRIM

TEMPLATE

An ASSA ABLOY Group brand

80-9086-0026-010 (07-14)