Yamaha 2008 Road Star Silverado Owners Manual XV17AWX(C) XV17ASX(C) XV17ATX(C) XV17ATSX(C)
Yamaha-2008-Road-Star-Owners-Manual-648448 yamaha-2008-road-star-owners-manual-648448
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Yamaha-2008-Road-Star-S-Owners-Manual-648449 yamaha-2008-road-star-s-owners-manual-648449
2015-03-13
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OWNER’S MANUAL XV17AWX(C) XV17ASX(C) XV17ATX(C) XV17ATSX(C) LIT-11626-21-68 5VN-28199-14 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM EAU10041 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle. CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle. NOTE: A NOTE provides key information to make procedures easier or clearer. NOTE: ● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer. EWA10010 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice. U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV17AWX(C)/XV17ASX(C)/ XV17ATX(C)/XV17ATSX(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, January 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-21-68 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments ................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................3-1 Indicator and warning lights ............3-2 Multi-function meter unit .................3-3 Handlebar switches ........................3-6 Clutch lever ....................................3-7 Shift pedal ......................................3-8 Brake lever .....................................3-8 Brake pedal ....................................3-8 Fuel tank cap ..................................3-9 Fuel ................................................3-9 Catalytic converters ......................3-10 Locking the steering with a padlock ...................................3-11 Rider seat .....................................3-11 Helmet holder ...............................3-12 Windshield [XV17ATX(C)/XV17ATSX(C)] ....3-12 Saddlebags [XV17ATX(C)]............3-13 Sidecases [XV17ATSX(C)]............3-14 Adjusting the shock absorber assembly ...................................3-15 Sidestand ..................................... 3-17 Ignition circuit cut-off system ....... 3-17 Auxiliary DC connector ................ 3-19 PRE-OPERATION CHECKS ............. 4-1 Pre-operation check list ................. 4-2 OPERATION AND IMPORTANT RIDING POINTS ................................ 5-1 Starting the engine ......................... 5-1 Shifting ........................................... 5-2 Engine break-in .............................. 5-4 Parking ........................................... 5-4 PERIODIC MAINTENANCE AND MINOR REPAIR................................. 6-1 PERIODIC MAINTENANCE .......... 6-1 Owner’s tool kit .............................. 6-1 Periodic maintenance chart for the emission control system ....... 6-3 General maintenance and lubrication chart .......................... 6-4 Removing and installing panels ..... 6-8 Checking the spark plugs .............. 6-9 Canister (for California only) ........ 6-10 Engine oil and oil filter cartridge ... 6-11 Transfer case oil .......................... 6-14 Cleaning the air filter element ...... 6-16 Checking the throttle cable free play .................................... 6-17 Valve clearance ........................... 6-18 Tires (For spoke wheel model)...... 6-18 Tires (For cast wheel models) ....... 6-20 Spoke wheels ............................... 6-22 Cast wheels .................................. 6-23 Accessories and replacement parts .......................................... 6-23 Adjusting the clutch lever free play ........................................... 6-24 Adjusting the brake lever free play ........................................... 6-25 Adjusting the rear brake light switch ........................................ 6-25 Checking the front and rear brake pads .......................................... 6-26 Checking the brake fluid level ...... 6-26 Changing the brake fluid .............. 6-27 Drive belt slack ............................. 6-28 Checking and lubricating the cables ................................. 6-28 Checking and lubricating the throttle grip and cable ......... 6-29 Checking and lubricating the brake and shift pedals ......... 6-29 Checking and lubricating the brake and clutch levers ....... 6-30 Checking and lubricating the sidestand ............................ 6-30 Lubricating the swingarm pivots ... 6-31 Lubricating the rear suspension ... 6-31 Checking the front fork ................. 6-31 Checking the steering .................. 6-32 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM TABLE OF CONTENTS Checking the wheel bearings .......6-33 Battery ..........................................6-33 Replacing the fuses ......................6-34 Replacing the headlight bulb ........6-36 Tail/brake light ..............................6-37 Replacing a turn signal light bulb ...........................................6-37 Replacing a license plate light bulb ...........................................6-38 Supporting the motorcycle ............6-38 Troubleshooting ............................6-39 Troubleshooting chart ...................6-40 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................7-1 Care ................................................7-1 Storage ...........................................7-4 SPECIFICATIONS .............................8-1 CONSUMER INFORMATION.............9-1 Identification numbers ....................9-1 Reporting safety defects .................9-3 Motorcycle noise regulation ............9-4 Maintenance record ........................9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ................9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ....................................... 9-9 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. ● OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANUAL. ● OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. ● OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS. ● Safe riding ● Always make pre-operation checks. Careful checks may help prevent an accident. ● This motorcycle is designed to carry the operator and a passenger. ● The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident. Therefore: • Wear a brightly colored jacket. • Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur. 1-1 ● • Ride where other motorists can see you. Avoid riding in another motorist’s blind spot. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident. • We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls. Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn 1 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control. • The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle. • The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. • Never carry a passenger unless he or she can firmly place both feet on the passenger footrests. Never ride under the influence of alcohol or other drugs. ● This motorcycle is designed for onroad use only. It is not suitable for off-road use. ● Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. ● Always wear an approved helmet. ● Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. ● The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations. ● Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident. ● Never touch the engine or exhaust system during or after operation. They become very hot and can 1-2 cause burns. Always wear protective clothing that covers your legs, ankles, and feet. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use. Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle: U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: XV17ASX 191 kg (421 lb) XV17ASXC 191 kg (421 lb) XV17ATSX 177 kg (390 lb) XV17ATSXC 177 kg (390 lb) XV17ATX 177 kg (390 lb) XV17ATXC 177 kg (390 lb) XV17AWX 191 kg (421 lb) XV17AWXC 191 kg (421 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability. ● Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently. ● Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, including such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response. Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories. ● Never install accessories or carry cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, 1-3 limit suspension travel, steering travel or control operation, or obscure lights or reflectors. • Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. • Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles. • Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the opera- 1 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling. • Take care not to spill any gasoline on the engine or exhaust system when refueling. • Never refuel while smoking or in the vicinity of an open flame. ● Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation. ● ● ● Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following: • The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. • Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. • Do not park the motorcycle near a flammable source, (e.g., a kerosene heater, or near an open flame), otherwise it could catch fire. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motorcycle should lean over, gasoline may leak out of the fuel tank. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin 1-4 or clothing, immediately wash the affected area with soap and water and change your clothes. U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 1-5 U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION California only 1 5 1 2 6 XV17ATX / XV17ATSX 3 XV17ATX / XV17ATSX 7 California only 4 1-6 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32220 Left view XV17AWX(C)/XV17ASX(C) 1 2 3 2 5 1. 2. 3. 4. 5. 4 Engine oil filler cap (page 6-11) Battery (page 6-33) Owner’s tool kit (page 6-1) Fuse box (page 6-34) Shift pedal (page 3-8) 2-1 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 1 2 3 2 5 1. 2. 3. 4. 5. 4 Engine oil filler cap (page 6-11) Battery (page 6-33) Owner’s tool kit (page 6-1) Fuse box (page 6-34) Shift pedal (page 3-8) 2-2 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32230 Right view XV17AWX(C)/XV17ASX(C) 1 2 3 2 9 1. 2. 3. 4. 5. 6. 7. 8 7 6 5 4 8. Transfer case oil level check bolt (page 6-14) 9. Shock absorber assembly spring preload adjusting nut (page 3-15) Main fuse and fuel injection system fuse (page 6-34) Fuel tank (page 3-9) Fuel tank cap (page 3-9) Brake pedal (page 3-8) Rear brake light switch (page 6-25) Engine oil filter cartridge (page 6-11) Air filter element (page 6-16) 2-3 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 1 2 3 4 2 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 6 5 10.Shock absorber assembly spring preload adjusting nut (page 3-15) Main fuse and fuel injection system fuse (page 6-34) Fuel tank (page 3-9) Fuel tank cap (page 3-9) Windshield (page 3-12) Brake pedal (page 3-8) Rear brake light switch (page 6-25) Engine oil filter cartridge (page 6-11) Air filter element (page 6-16) Transfer case oil level check bolt (page 6-14) 2-4 U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32240 Controls and instruments XV17AWX(C)/XV17ASX(C) 2 1 1. 2. 3. 4. 5. 6. 7. 2 3 Clutch lever (page 3-7) Left handlebar switches (page 3-6) Multi-function meter unit (page 3-3) Main switch/steering lock (page 3-1) Right handlebar switches (page 3-6) Throttle grip (page 6-17) Brake lever (page 3-8) 2-5 4 5 6 7 U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 2 1 1. 2. 3. 4. 5. 6. 7. 2 3 Clutch lever (page 3-7) Left handlebar switches (page 3-6) Multi-function meter unit (page 3-3) Main switch/steering lock (page 3-1) Right handlebar switches (page 3-6) Throttle grip (page 6-17) Brake lever (page 3-8) 2-6 4 5 6 7 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. 3 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. EWA10060 WARNING EAU10540 ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed. NOTE: The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls. 1. Push. 2. Turn. 1. Turn the handlebars all the way to the left. 2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it. 3. Remove the key. 3-1 Never turn the key to “OFF” or “LOCK” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped before turning the key to “OFF” or “LOCK”. U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights 3 3 2 4 5 1 6 1. 2. 3. 4. 5. 6. Neutral indicator light “ ” High beam indicator light “ ” Left turn signal indicator light “ ” Right turn signal indicator light “ ” Engine trouble warning light “ ” Fuel level warning light “ ” EAU11030 Turn signal indicator lights “ ” and “ ” The corresponding indicator light flashes when the turn signal switch is pushed to the left or right. EAU11060 Neutral indicator light “ ” This indicator light comes on when the transmission is in the neutral position. EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. will flash eight times, and then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11530 EAU11361 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.4 L (0.90 US gal) (0.75 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, and then go off, have a Yamaha dealer check the electrical circuit. NOTE: This model is also equipped with a selfdiagnosis device for the fuel level detection circuit. If the fuel level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The fuel level warning light 3-2 Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system. (See page 3-5 for an explanation of the self-diagnosis device.) The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45680 Multi-function meter unit ● ● 2 1 ● ● 3 1. Speedometer 2. Odometer/tripmeter/fuel reserve tripmeter/clock 3. Fuel gauge ● two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” switch “ / ” and “RESET” switch, except for setting the brightness control mode. EWA12421 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function meter unit. The multi-function meter unit is equipped with the following: ● a speedometer (which shows the riding speed) ● a fuel gauge ● an odometer (which shows the total distance traveled) 1 2 1. “SELECT” switch “ 2. “RESET” switch / 3-3 ” Speedometer 1 3 1. Speedometer When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters and fuel reserve tripmeter Fuel gauge 1 NOTE: Push the “ ” side of the “SELECT” switch to switch the display in the reverse order. 1 3 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.4 L (0.90 US gal) (0.75 Imp.gal) remain in the fuel tank. If this occurs, refuel as soon as possible. When the key is turned to “ON”, the fuel gauge needle will sweep once across the fuel level range and then return to the current amount in order to test the electrical circuit. from that point. In that case, push the “ ” side of the “SELECT” switch to switch the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP A → TRIP B → ODO → F-TRIP 1. Odometer/tripmeter/fuel reserve tripmeter Push the “ ” side of the “SELECT” switch to switch the display between the odometer mode “ODO”, the tripmeter modes “TRIP A” and “TRIP B” in the following order: ODO → TRIP A → TRIP B → ODO NOTE: Push the “ ” side of the “SELECT” switch to switch the display in the reverse order. If the fuel level warning light comes on (see page 3-2), the odometer display will automatically change to the fuel reserve tripmeter mode “F-TRIP” and start counting the distance traveled 3-4 To reset a tripmeter, select it by pushing the “ ” or “ ” side of the “SELECT” switch, and then push the “RESET” switch for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi). U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS 6. Push the “RESET” switch and then release it to start the clock. Clock 1 ECA11590 CAUTION: If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Self-diagnosis device 1 Brightness control mode 1. Clock The clock displays when the key is turned to “ON”. To set the clock 1. Turn the key to “ON”. 2. Push the “ ” side of the “SELECT” switch and “RESET” switch together for at least two seconds. 3. When the hour digits start flashing, push the “ ” or “ ” side of the “SELECT” switch to set the hours. 4. Push the “RESET” switch, and the minute digits will start flashing. 5. Push the “ ” or “ ” side of the “SELECT” switch to set the minutes. 1 3 2 1. Error code display This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or flash, and then the display will indicate a two-digit error code. If the display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. 3-5 1. Speedometer panel 2. Brightness level This function allows you to adjust the brightness of the speedometer panel to suit the outside lighting conditions. To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “ ” side of the “SELECT” switch. U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS 3 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level. The display will return to the odometer or tripmeter mode. EAU12347 Handlebar switches Right Left 1 1 2 3 2 4 3 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” 1. 2. 3. 4. Engine stop switch “ / “SELECT” switch “ / “RESET” switch Start switch “ ” ” ” EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position. Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the vehicle 3-6 U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. NOTE: The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU12710 Start switch “ ” Push this switch to crank the engine with the starter. ECA10050 EAU12820 Clutch lever CAUTION: See page 5-1 for starting instructions prior to starting the engine. EAU41700 The engine trouble warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. EAU42523 “SELECT” switch “ / ” This switch is used to perform selections in the odometer, tripmeter, to set the clock, and to set the brightness mode of the multi-function meter unit. See “Multi-function meter unit” on page 3-3 for detailed information. EAU42532 “RESET” switch This switch is used to perform selections in the tripmeter, to set the clock, and to set the brightness mode of the multi-function meter unit. See “Multi-function meter unit” on page 3-3 for detailed information. 3-7 3 1. Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 3-17.) U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 3 NOTE: Use your toes or heel to shift up and your toes to shift down. 3-8 U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU13211 Fuel NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10130 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock. Make sure that the fuel tank cap is properly installed before riding. 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. To remove the fuel tank cap Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed. EWA10880 WARNING ● ● To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the “ ” mark facing forward. 3-9 Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands. Avoid spilling fuel on the hot engine. U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13361 3 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 18.0 L (4.76 US gal) (3.96 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.4 L (0.90 US gal) (0.75 Imp.gal) knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. ECA11400 CAUTION: Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system. Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If 3-10 EAU13443 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system. EWA10860 WARNING The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. ECA16490 CAUTION: The following precautions must be observed to prevent a fire hazard or other damages. ● Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converters. ● Never park the vehicle near possible fire hazards such as grass or other materials that easily burn. ● Do not allow the engine to idle too long. U5VN14E0.book Page 11 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”. 3 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for locking the steering with a padlock. To do so, turn the handlebar until the holes in the two brackets are aligned, and then lock the steering with a suitable padlock. 2. Remove the key from the main switch if the motorcycle will be left unattended. NOTE: Do not push inward when turning the key. 2. Pull the rider seat off. To install the rider seat 1. Insert the projection on the rear of the rider seat into the seat holder as shown, and then push the front of the seat down to lock it in place. 3-11 NOTE: Make sure that the rider seat is properly secured before riding. U5VN14E0.book Page 12 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder 3 To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14580 Windshield [XV17ATX(C)/XV17ATSX(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. 1 1. Helmet holder The helmet holder is located under the rider seat. To secure a helmet to the helmet holder 1. Remove the rider seat. (See page 3-11.) 2. Attach the helmet to the helmet holder, and then securely install the seat. 1. Windshield 2. Bolt EWA10160 2. Move the windshield to the desired angle. 3. Tighten the bolts to the specified torque. WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. 3-12 U5VN14E0.book Page 13 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 11 ft·lbf) 4. Loosen the screws holding the windshield cover located above the headlight, position the cover close to the headlight without touching it, and then tighten the screws. EWA10920 EAU14613 Saddlebags [XV17ATX(C)] WARNING After adjusting the windshield: ● Securely tighten the windshield bolts. ● Turn the handlebar to the left and right to make sure that the handlebar is not obstructed and that the windshield does not contact any other parts. ● Open the throttle and make sure that the throttle grip returns properly when released, otherwise an accident or injury could result. 1. Windshield cover 2. Screw 3-13 EWA11111 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-18 for important loading and tire pressure information. ● Always securely close each saddlebag before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 5 kg (11 lb) for each saddlebag. ● Do not exceed the maximum load of 177 kg (390 lb) for the vehicle. ● Do not exceed 120 km/h (80 mi/h) when riding with luggage in the sidecases, otherwise handling could be affected. Improper loading, poor tire or overall motorcycle conditions, poor road surfaces or adverse weather conditions may make it necessary to further reduce the riding speed. 3 U5VN14E0.book Page 14 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag Unbuckle the belts and fold up the flap. EAU35890 Sidecases [XV17ATSX(C)] EWA12520 WARNING 3 To close a saddlebag Fold the flap down and buckle both belts securely. NOTE: For saddlebag cleaning and care, see page 7-1. Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-18 for important loading and tire pressure information. ● Always securely close the sidecases before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 5 kg (11 lb) for each sidecase. ● Do not exceed the maximum load of 177 kg (390 lb) for the vehicle. ● Do not exceed 120 km/h (80 mi/h) when riding with luggage in the sidecases, otherwise handling could be affected. Improper loading, poor tire or overall motorcycle conditions, poor road surfaces or adverse weather conditions may make it necessary to further reduce the riding speed. 3-14 To open a sidecase 1. Insert the key into the lock, turn it counterclockwise, and then push it in. 1. Sidecase lock 2. Unlock. 2. Fold the sidecase lid up. 1. Storage compartment U5VN14E0.book Page 15 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. NOTE: Push the lid down so that the latch snaps into place. ECA13090 CAUTION: To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid. EAU14812 Adjusting the shock absorber assembly load and thereby soften the suspension, turn the adjusting nut in direction (b). This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10100 CAUTION: 3 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as follows. 1. Loosen the locknut. 1. Special wrench NOTE: The spring preload setting is determined by measuring distance A, shown in the illustration. The shorter distance A is, the lower the spring preload; the longer distance A is, the higher the spring preload. 1. Locknut 2. Spring preload adjusting nut 2. To increase the spring preload and thereby harden the suspension, turn the adjusting nut in direction (a). To decrease the spring pre3-15 U5VN14E0.book Page 16 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING 3 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17AWX(C)/XV17ASX(C) Distance A = 42.5 mm (1.67 in) XV17ATX(C)/XV17ATSX(C) Distance A = 45.5 mm (1.79 in) Maximum (hard): Distance A = 51.5 mm (2.03 in) 3. Tighten the locknut to the specified torque. Tightening torque: Locknut: 35 Nm (3.5 m·kgf, 25 ft·lbf) This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder. ● Do not subject the shock absorber to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure. ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance. 3-16 ● Always have a Yamaha dealer service the shock absorber. U5VN14E0.book Page 17 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut-off system.) EWA10240 WARNING The vehicle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibility of raising the sidestand before starting off. Therefore, check this system regularly as described EAU44890 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down. ● It cuts the running engine when the transmission is in gear and the sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. 3-17 3 U5VN14E0.book Page 18 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? 3 YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. NO The sidestand switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. NO The clutch switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled. 8. Shift the transmission into gear. 9. Move the sidestand down. Does the engine stall? YES After the engine has stalled: 10. Move the sidestand up. 11. Keep the clutch lever pulled. 12. Push the start switch. Does the engine start? YES The system is OK. The motorcycle can be ridden. 3-18 U5VN14E0.book Page 19 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45690 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. 1 3 1. Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector behind panel A can be used when the key is in the “ON” position. ECA15310 CAUTION: The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the battery may discharge. 3-19 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride. NOTE: Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. 4 EWA11150 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the vehicle. 4-1 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-9 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-11 Transfer case oil • Check vehicle for oil leakage. 6-14 Front brake • • • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play. Adjust if necessary. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 6-25, 6-26, 6-26 Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 6-26, 6-26 Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary. 4 6-24 4-2 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-17, 6-29 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-29 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 6-30 Sidestand • Make sure that operation is smooth. • Lubricate pivot if necessary. 6-30 Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. • Tighten if necessary. — Instruments, lights, signals and switches • Check operation. • Correct if necessary. — Sidestand switch • Check operation of ignition circuit cut-off system. • If system is defective, have Yamaha dealer check vehicle. 4 6-28 Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. 4-3 6-18, 6-22 3-17 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU45310 EAU16242 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time. Always make sure that there is adequate ventilation. Before starting out, make sure that the sidestand is up. If the sidestand is not raised completely, it could contact the ground and distract the operator, resulting in a possible loss of control. NOTE: This model is equipped with a lean angle sensor to stop the engine in case of a turnover. To start the engine after a turnover, be sure to turn the main switch to “OFF” and then to “ON”. Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch. In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: ● The transmission is in the neutral position. ● The transmission is in gear with the clutch lever pulled and the sidestand up. EWA10290 WARNING ● ● Before starting the engine, check the function of the ignition circuit cut-off system according to the procedure described on page 3-17. Never ride with the sidestand down. 1. Turn the key to “ON” and make sure that the engine stop switch is set to “ ”. ECA11560 CAUTION: The fuel level warning light and engine trouble warning light should come on for a few seconds, then go 5-1 5 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS off. If a warning light does not go off, see page 3-2 for the corresponding warning light circuit check. 2. Shift the transmission into the neutral position. ECA11130 For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: When the transmission is in the neutral position, the neutral indicator light should be on, otherwise have a Yamaha dealer check the electrical circuit. 5 EAU16671 Shifting CAUTION: 1. Shift pedal 2. Neutral position 3. Start the engine by pushing the start switch. Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. NOTE: If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. NOTE: To shift the transmission into the neutral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it. 5-2 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS ECA10260 CAUTION: ● ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission. Always use the clutch while changing gears to avoid damaging the engine, transmission, and drive train, which are not designed to withstand the shock of forced shifting. EAU16680 To start out and accelerate 1. Pull the clutch lever to disengage the clutch. 2. Shift the transmission into first gear. The neutral indicator light should go out. 3. Open the throttle gradually, and at the same time, release the clutch lever slowly. 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear. NOTE: Always shift gears at the recommended shift points. EAU16700 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (16 mi/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle. 5-3 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below. Shift up points: 1st → 2nd: 20 km/h (13 mi/h) 2nd → 3rd: 30 km/h (19 mi/h) 3rd → 4th: 40 km/h (25 mi/h) 4th → 5th: 50 km/h (31 mi/h) Shift down points: 5th → 4th: 25 km/h (16 mi/h) 4th → 3rd: 25 km/h (16 mi/h) 3rd → 2nd: 25 km/h (16 mi/h) 2nd → 1st: 25 km/h (16 mi/h) 5 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 5 ECA10891 EAU17212 Engine break-in CAUTION: Parking There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throttle operation or any condition that might result in engine overheating must be avoided. After 1000 km (600 mi) of operation, the engine oil and transfer case oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. EWA10310 WARNING ● ECA10270 CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn. ECA10380 CAUTION: EAU17071 Never park in an area where there are fire hazards such as grass or other flammable materials. 0–1000 km (0–600 mi) Avoid prolonged operation above 1/3 throttle. 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 5-4 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified (if applicable). EWA10320 WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEASURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOWING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. 6-1 EAU17350 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 3-11.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. 6 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 6 6-2 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. √ √ √ √ √ 2 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. √ Replace. √ Replace. √ 3 * Valve clearance • Check and adjust valve clearance when engine is cold. • Adjust if necessary. 4 * Crankcase breather system • Check breather hose for cracks or damage. • Replace if necessary. 5 * Exhaust system • Check for leakage. • Tighten if necessary. • Replace gasket(s) if necessary. 6 * Evaporative emission control system (For California only) • Check control system for damage. • Replace if necessary. 7 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage. • Replace any damaged parts. 1 * Every 16000 mi (25000 km) 6 √ √ √ √ √ √ √ √ √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3 √ U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation. • Adjust or replace cable. 3 * Front brake 4 * Rear brake 5 * Brake hoses 6 * Wheels (for cast wheel models) • Check runout and for damage. • Replace if necessary. √ √ 7 * Wheels (for spoke wheel model) • Check runout, spoke tightness and for damage. • Tighten spokes if necessary. √ Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary. √ 8 * √ √ √ √ √ √ √ √ √ √ √ • Check operation, fluid level, and for fluid leakage. • Adjust brake lever free play and replace brake pads if necessary. √ √ √ √ √ √ • Check operation, fluid level, and for fluid leakage. • Replace brake pads if necessary. √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ • Check for cracks or damage. • Replace. Every 4 years 6-4 U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months. √ 13 * Chassis fasteners 14 ODOMETER READINGS 4000 mi (7000 km) or 6 months √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months √ √ √ √ √ Repack. Every 2500 mi (4000 km) √ √ √ Repack. √ • Check all chassis fitting and fasteners. • Correct if necessary. √ √ √ √ √ Brake lever pivot shaft • Apply silicone grease lightly. √ √ √ √ √ 15 Brake pedal pivot shaft • Apply lithium-soap-based grease lightly. √ √ √ √ √ 16 Clutch lever pivot shaft • Apply lithium-soap-based grease lightly. √ √ √ √ √ 17 Shift pedal pivot shaft • Apply lithium-soap-based grease lightly. √ √ √ √ √ 6-5 6 U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 18 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 19 * Sidestand switch • Check operation and replace if necessary. 20 * Front fork 21 * 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months √ √ √ √ √ √ √ √ √ √ • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 22 * Rear suspension link pivots • Apply lithium-soap-based grease lightly. 23 Engine oil • Change (warm engine before draining). √ 24 * Engine oil filter cartridge • Replace. √ √ √ 25 * Transfer case oil • Check for leakage. • Change at initial 600 mi (1000 km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months. Change. √ Change. 26 * Front and rear brake switches • Check operation. √ √ √ 6-6 √ √ √ √ √ √ √ √ √ √ U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE Control cables • Apply Yamaha chain and cable lube or engine oil SAE 10W-30 thoroughly. 28 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 29 * Lights, signals and switches • Check operation. • Adjust headlight beam. 27 * ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17630 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged. 6-7 6 U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels 1 2. Remove the bolts, and then take the panel off as shown. 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Bolt 6 1 1. Panel A 2. Panel B EAU19151 Panel A To remove the panel Remove the bolt, and then pull the panel off as shown. 1. Bolt EAU45670 Panel B To remove the panel 1. Remove panel A. (See page 6-8.) 6-8 To install the panel 1. Place the panel in the original position, and then install the bolts. U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19544 Checking the spark plugs 2. Install panel A. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine. To remove a spark plug 1. Remove the spark plug cap. 1 1. Spark plug cap 2. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit. 6-9 1 1. Spark plug wrench To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2. Check that all spark plugs installed in the engine have the same color. NOTE: If any spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 6 U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 6 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. EAU19672 Canister (for California only) Tightening torque: Spark plug: 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 4. Install the spark plug cap. 1. Spark plug gap Spark plug gap: 0.8–0.9 mm (0.031–0.035 in) 6-10 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged. ● Make sure the vent hose is not blocked. Clean it if necessary. U5VN14E0.book Page 11 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34085 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. NOTE: Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. 2. Remove the rider seat. (See page 3-11.) 3. Start the engine, warm it up (see NOTE below), and then turn the engine off. NOTE: ● Warm the engine up for 10 minutes during the summer months, and 20 minutes during the winter months. ● If the engine is left idling for more than 20 minutes, the engine will stall, and the engine trouble warning light will come on, but this is not a malfunction. Simply turn the main switch to “OFF”, and then back to “ON” to restart the engine and reset the engine trouble warning light. 4. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level. NOTE: The engine oil should be between the minimum and maximum level marks. 6-11 1 1. Engine oil filler cap 1 2 3 1. Dipstick 2. Maximum level mark 3. Minimum level mark 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 6 U5VN14E0.book Page 12 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: When adding oil, be careful not to overfill the engine oil tank; the oil level rises faster starting from the half level portion on the dipstick. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank. NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 6. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 7. Install the rider seat. ECA10900 CAUTION: 6 Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the rider seat. (See page 3-11.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan under the oil tank to collect the used oil. 1. Engine oil drain bolt (oil tank) 5. Place an oil pan under the engine to collect the used oil. 6. Remove the engine oil drain bolt to drain the oil from the crankcase. 1. Oil filter cartridge 2. Oil filter wrench NOTE: An oil filter wrench is available at a Yamaha dealer. 8. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil drain bolt (crankcase) 6-12 U5VN14E0.book Page 13 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. O-ring NOTE: Make sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick. 1. Oil filter cartridge 2. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 10. Install the engine oil drain bolts, and then tighten them to the specified torques. Tightening torques: Engine oil drain bolt (crankcase): 43 Nm (4.3 m·kgf, 31 ft·lbf) Engine oil drain bolt (oil tank): 43 Nm (4.3 m·kgf, 31 ft·lbf) 6-13 Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 US qt) (3.26 Imp.qt) With oil filter cartridge replacement: 4.10 L (4.33 US qt) (3.61 Imp.qt) NOTE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. 6 U5VN14E0.book Page 14 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11620 CAUTION: ● ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 6 15. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 16. Turn the engine off, and then check the oil level and correct it if necessary. 17. Install the rider seat. EAU20042 Transfer case oil The transfer case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle. In addition, the transfer case oil level should be checked and the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the transfer case oil level 1. Place the vehicle on a level surface and hold it in an upright position. 1 NOTE: Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. 2 2. Remove the oil check bolt, and then check the oil level in the transfer case. 1. “CD” specification 2. “ENERGY CONSERVING II” NOTE: The oil should be at the brim of the check hole. 14. Install the engine oil filler cap. 6-14 U5VN14E0.book Page 15 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the oil is below the brim of the check hole, remove the oil filler cap, add sufficient oil of the recommended type to raise it to the correct level, and then install the oil filler cap. 2. Remove the drain bolt and the check bolt to drain the oil from the transfer case. Recommended transfer case oil: See page 8-1. Oil quantity: 0.40 L (0.42 US qt) (0.35 Imp.qt) ECA10870 CAUTION: Make sure that no foreign material enters the transfer case. 1. Transfer case oil drain bolt 1. Transfer case oil filler cap 2. Transfer case oil level check bolt 4. Install the oil check bolt, and then tighten it to the specified torque. Tightening torque: Transfer case oil check bolt: 7.5 Nm (0.75 m·kgf, 5.4 ft·lbf) To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 3. Install the drain bolt and the check bolt, and then tighten the drain bolt to the specified torque. Tightening torque: Transfer case oil drain bolt: 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) 4. Remove the oil filler cap, add the specified amount of the recommended transfer case oil, and then install and tighten the oil filler cap. 6-15 5. Start the engine and let it idle for several minutes while checking the transfer case for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 6 U5VN14E0.book Page 16 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. EAU45700 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Loosen the air filter case joint clamp screw. 1 2 1 1. Bolt 2. Air filter case 3. Disconnect the hose. 4. Remove the air filter case cover by removing the screws. 6 2 1 1. Air filter case joint clamp screw 2. Remove the air filter case bolts, and then slightly pull the air filter case out. 3 1. Hose 2. Screw 3. Air filter case cover 6-16 3 1. Air filter element 2. Screw 3. Hose 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. U5VN14E0.book Page 17 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21382 1 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. Checking the throttle cable free play 1. Hose 10. Install the air filter case bolts. 11. Push the air filter case onto the air filter case joint, and then tighten the clamp screw. 1 1. Hose 8. Install the air filter case cover by installing the screws. 9. Connect the hose. 6-17 1. Throttle cable free play The throttle cable free play should measure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a Yamaha dealer adjust it. 6 U5VN14E0.book Page 18 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU32520 Valve clearance Tires (For spoke wheel model) The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● 6 ● The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature). The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories approved for this model. 6-18 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) XV17ATX 90–177 kg (198–390 lb) XV17ATXC 90–177 kg (198–390 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 280 kPa (41 psi) (2.80 kgf/cm²) Maximum load*: XV17ATX 177 kg (390 lb) XV17ATXC 177 kg (390 lb) * Total weight of rider, passenger, cargo and accessories EWA10510 WARNING Proper loading of your vehicle is important for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items close to the center of the vehicle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, U5VN14E0.book Page 19 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR and check the condition and pressure of your tires. NEVER OVERLOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or even injury. if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) ● EWA10560 WARNING ● ● ● Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), EWA10460 WARNING Tire inspection 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth Tire information This motorcycle is equipped with spoke wheels and tube tires. It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. It is not recommended to patch a punctured tube. If unavoidable, however, patch the tube very carefully and replace it as soon as possible with a highquality product. 6-19 ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. 6 U5VN14E0.book Page 20 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21421 6 Front tire: Size: 130/90-16M/C 67H Manufacturer/model: XV17ATX BRIDGESTONE/G703M XV17ATXC BRIDGESTONE/G703M XV17ATX DUNLOP/D404F XV17ATXC DUNLOP/D404F Rear tire: Size: 150/80B16M/C 71H Manufacturer/model: XV17ATX BRIDGESTONE/G702E XV17ATXC BRIDGESTONE/G702E XV17ATX DUNLOP/D404 XV17ATXC DUNLOP/D404 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11010 WARNING Tire inflation pressure should be checked and adjusted when the temperature of the tire equals the ambient air temperature. Tire inflation pressure must be adjusted according to total weight of cargo, rider, passenger, and accessories (windshield, saddlebags, etc. if approved for this model). 6-20 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) XV17ASX 90–191 kg (198–421 lb) XV17ASXC 90–191 kg (198–421 lb) XV17ATSX 90–177 kg (198–390 lb) XV17ATSXC 90–177 kg (198–390 lb) XV17AWX 90–191 kg (198–421 lb) XV17AWXC 90–191 kg (198–421 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 280 kPa (41 psi) (2.80 kgf/cm²) Maximum load*: XV17ASX 191 kg (421 lb) XV17ASXC 191 kg (421 lb) XV17ATSX 177 kg (390 lb) XV17ATSXC 177 kg (390 lb) XV17AWX 191 kg (421 lb) XV17AWXC 191 kg (421 lb) * Total weight of rider, passenger, cargo and accessories U5VN14E0.book Page 21 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA11020 WARNING Because loading has an enormous impact on the handling, braking, performance and safety characteristics of your motorcycle, you should keep the following precautions in mind. ● NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accessories does not exceed the specified maximum load for the vehicle. ● Do not carry along loosely packed items, which can shift during a ride. ● Securely pack the heaviest items close to the center of the motorcycle and distribute the weight evenly on both sides. ● Adjust the suspension and tire air pressure with regard to the load. ● Check the tire condition and air pressure before each ride. EWA10460 WARNING ● Tire inspection ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. 6 Always check the tires before operating the motorcycle. If a tire tread shows crosswise line (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. 6-21 U5VN14E0.book Page 22 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21940 6 Front tire: Size: 130/90-16M/C 67H Manufacturer/model: XV17ASX BRIDGESTONE/G703N XV17ASXC BRIDGESTONE/G703N XV17ATSX BRIDGESTONE/G703N XV17ATSXC BRIDGESTONE/G703N XV17AWX BRIDGESTONE/G703N XV17AWXC BRIDGESTONE/G703N Rear tire: Size: 150/80B16M/C 71H Manufacturer/model: XV17ASX BRIDGESTONE/G702N XV17ASXC BRIDGESTONE/G702N XV17ATSX BRIDGESTONE/G702N XV17ATSXC BRIDGESTONE/G702N XV17AWX BRIDGESTONE/G702N XV17AWXC BRIDGESTONE/G702N Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) NOTE: These limits may be different by regulation from country to country. If so, conform to the limits specified by the regulations of your own country. EWA10580 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. 6-22 Spoke wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced. ● The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life. ● Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics. U5VN14E0.book Page 23 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced. ● The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life. ● Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics. EAU22011 Accessories and replacement parts any consequences caused by the use of items which have not been approved by Yamaha. EWA10621 WARNING This vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be securely mounted to maintain the inherent stability of the original design. Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your vehicle. Please consider Genuine Yamaha Parts and Accessories before making a purchase. Use of nonYamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot control the quality of accessories or parts manufactured by other companies, Yamaha cannot be held liable for 6-23 6 U5VN14E0.book Page 24 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22032 Adjusting the clutch lever free play 3 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows. 4. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 5. Loosen the locknut further down the clutch cable. 1. Locknut (clutch lever) 2. Clutch lever free play adjusting bolt 3. Clutch lever free play 6 The clutch lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch lever. 2. To increase the clutch lever free play, turn the clutch lever free play adjusting bolt in direction (a). To decrease the clutch lever free play, turn the adjusting bolt in direction (b). 1. Clutch lever free play adjusting nut (clutch cable) 2. Locknut (clutch cable) 6. To increase the clutch lever free play, turn the clutch lever free play adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6-24 7. Tighten both locknuts. U5VN14E0.book Page 25 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. WARNING ● 3 ● 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2. To increase the brake lever free play, turn the brake lever free play adjusting screw in direction (a). To decrease the brake lever free play, turn the adjusting screw in direction (b). EAU22271 EWA10630 After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. 6-25 Adjusting the rear brake light switch 1. Rear brake light switch 2. Rear brake light switch adjusting nut The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. Turn the rear brake light switch adjusting nut while holding the rear brake light switch in place. To make the brake light come on earlier, turn the adjusting nut in direction (a). To make the brake light come on later, turn the adjusting nut in direction (b). 6 U5VN14E0.book Page 26 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU22580 Checking the brake fluid level Front brake EAU22470 1 EAU36890 Front brake pads 1. Minimum level mark 6 1 1 1. Brake pad wear indicator Each front brake pad is provided with wear indicators, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the position of the wear indicators while applying the brake. If a brake pad has worn to Rear brake 1. Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 6-26 11 1. Minimum level mark Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. U5VN14E0.book Page 27 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level. ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. ● ● ● Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. Recommended brake fluid: DOT 4 ● Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance. 6-27 EAU22730 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years. ● Brake hoses: Replace every four years. 6 U5VN14E0.book Page 28 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. 6 NOTE: The marks near the drive belt check hole are 5 mm (0.2 in) apart. 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. NOTE: A belt tension gauge is available at a Yamaha dealer. The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 EWA10710 WARNING 1 1. Belt tension gauge 4. Calculate the drive belt slack by subtracting the measurement noted in step 2 from the measurement noted in step 3. Drive belt slack: 6.0–8.0 mm (0.24–0.31 in) 1. Drive belt 2. Marks 3. Drive belt slack EAU23091 Checking and lubricating the cables 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. 6-28 Damage to the outer housing of cables may result in internal rusting and cause interference with cable movement. Replace damaged cables as soon as possible to prevent unsafe conditions. U5VN14E0.book Page 29 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable EAU44271 Checking and lubricating the brake and shift pedals Recommended lubricant: Lithium-soap-based grease The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart. 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary. 6-29 U5VN14E0.book Page 30 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23201 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. Clutch lever 6 EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary. 6-30 U5VN14E0.book Page 31 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Recommended lubricant: Lithium-soap-based grease EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over. The pivoting points of the rear suspension must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease 6-31 Check the inner tubes for scratches, damage and excessive oil leakage. To check the operation 1. Place the vehicle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly. 6 U5VN14E0.book Page 32 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. CAUTION: 6 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over. 2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-32 U5VN14E0.book Page 33 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU33650 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 2 1 3 ● 1. Battery 2. Positive battery lead (red) 3. Negative battery lead (black) This model is equipped with a sealedtype (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water. EWA10760 WARNING ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when 6-33 ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and provide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the 6 U5VN14E0.book Page 34 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. 6 If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. 3. Fully charge the battery before installation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals. 1 2 ECA10630 ● The main fuse and fuel injection system fuse are located in the starter relay case behind panel B. (See page 6-8.) To access the fuses, remove the quick fastener and push the starter relay case cover inward to unhook it from the slot, and then pull the cover off. 3 1. Starter relay case cover 2. Quick fastener 3. Slot CAUTION: ● EAU45660 Replacing the fuses Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. To charge a sealed-type (MF) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. 6-34 U5VN14E0.book Page 35 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1 1 3 2 7 6 54 3 2 1. Main fuse 2. Fuel injection system spare fuse 3. Fuel injection system fuse The fuse box, which contains the fuses for the individual circuits, is located behind panel A. (See page 6-8.) 1 1. 2. 3. 4. 5. 6. 7. Spare fuse Signaling system fuse Ignition fuse Auxiliary DC connector fuse Headlight fuse Backup fuse (for odometer and clock) Auto-decompression fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.0 A 6 ECA10640 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If a fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Fuse box 6-35 U5VN14E0.book Page 36 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, and then remove the defective bulb. 6 1. Screw 2. Disconnect the headlight coupler, and then remove the bulb cover. 1. Headlight bulb holder 6-36 4. Place a new headlight bulb into position, and then secure it with the bulb holder. ECA10660 CAUTION: Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. U5VN14E0.book Page 37 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24210 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 1 1. Do not touch the glass part of the bulb. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Screw 6 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. ECA10680 CAUTION: Do not overtighten the screws, otherwise the lens may break. 6-37 U5VN14E0.book Page 38 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU31961 Replacing a license plate light bulb 3. Remove the defective bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1. Bulb 6 1. Bolt 2. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 4. Insert a new bulb into the socket. 5. Install the socket (together with the bulb) by pushing it in, and then turn it clockwise until it stops. 6. Install the license plate light unit by installing the bolts. EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability. To service the front wheel 1. Stabilize the rear of the motorcycle by using a motorcycle stand or, if an additional motorcycle stand is not available, by placing a jack under the frame in front of the rear wheel. 2. Raise the front wheel off the ground by using a motorcycle stand. To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or, if a motorcycle stand is not available, by placing 6-38 U5VN14E0.book Page 39 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Use only genuine Yamaha replacement parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. 6-39 6 U5VN14E0.book Page 40 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42600 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 6 3. Ignition Wet Wipe off with a dry cloth and correct the spark plug gaps, or replace the spark plugs. Operate the electric starter. Dry Have a Yamaha dealer check the vehicle. The engine does not start. Check the battery. Remove the spark plugs and check the electrodes. 4. Battery The engine turns over quickly. The battery is good. The engine turns over slowly. Check the battery lead connections, and charge the battery if necessary. Operate the electric starter. 6-40 The engine does not start. Have a Yamaha dealer check the vehicle. U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26083 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts. While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your motorcycle looking good, extend its life and optimize its performance. Before cleaning 1. Cover the muffler outlets with plastic bags after the engine has cooled down. 2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug caps, are tightly installed. 3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such prod7-1 Cleaning ECA10771 CAUTION: ● ● ● Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. Improper cleaning can damage plastic parts such as cowlings, panels, windshields, headlight lenses, meter lenses, etc. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in 7 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents. For motorcycles equipped with a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning compounds for plastic may leave scratches on the windshield. Test the product on a small hidden part of the windshield to make sure that it does not leave any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. 1. Clean the motorcycle with cold water and a mild detergent, after the engine has cooled down. ECA10790 After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning. After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads. NOTE: Salt sprayed on roads in the winter may remain well into spring. 7-2 CAUTION: Do not use warm water since it increases the corrosive action of the salt. 2. After drying the motorcycle, apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion. Windshield cleaning Avoid using any alkaline or strong acid cleaner, gasoline, brake fluid, or any other solvent. Clean the windshield with a cloth or sponge dampened with a neutral detergent, and after cleaning, thoroughly wash it off with water. For additional cleaning, use Yamaha Windshield Cleaner or other quality cleaner. Some cleaning compounds for plastics may leave scratches on surfaces of the windshield. Before using them, make a test by polishing an area which does not affect your visibility. U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7. Let the motorcycle dry completely before storing or covering it. EWA11130 WARNING ● ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before riding at higher speeds, test the motorcycle’s braking performance and cornering behavior. ECA10950 CAUTION: ● ● ● ● Apply spray oil and wax sparingly and make sure to wipe off any excess. Never apply oil or wax to the drive belt. Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. Avoid using abrasive polishing compounds as they will wear away the paint. 7-3 NOTE: Consult a Yamaha dealer for advice on what products to use. Saddlebag cleaning and care Clean the saddlebag on each side using a high-quality saddle soap. Rub the surface of the soap using a damp cloth or sponge to produce a lather, and then apply it to the surface of the saddlebags. Allow the lather to dry, and then polish the saddlebags with a soft cloth. If the saddlebags have been exposed to severe weather conditions and have become faded, or been scuffed, use a fine boot creme to return the leather to its original rich, even color. Exposure to the elements can dry out the leather over time. Therefore, an occasional application of a good quality mink oil is recommended to restore the leather and lift its water resistance. Make sure that the saddlebags are clean and dry before applying the mink oil. Using a soft cloth or a dauber, work a thin coat of mink oil into the leather 7 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE surface of the saddlebags. Wipe off any excess oil immediately and allow the saddlebags to dry for several hours. EAU44450 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 CAUTION: ● ● 7 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust. To prevent corrosion, avoid damp cellars, stables (because of the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 7-4 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter. (This will coat the cylinder walls with oil.) e. Remove the spark plug caps from the spark plugs, and then install the spark plugs and the spark plug caps. EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6. Cover each muffler outlet with a plastic bag to prevent moisture from entering them. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an excessively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90°F)]. For more information on storing the battery, see page 6-33. 7 NOTE: Make any necessary repairs before storing the motorcycle. 7-5 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17ASX 1140 mm (44.9 in) XV17ASXC 1140 mm (44.9 in) XV17ATSX 1500 mm (59.1 in) XV17ATSXC 1500 mm (59.1 in) XV17ATX 1500 mm (59.1 in) XV17ATXC 1500 mm (59.1 in) XV17AWX 1140 mm (44.9 in) XV17AWXC 1140 mm (44.9 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.0 in) Weight: 8 With oil and fuel: XV17ASX 337.0 kg (743 lb) XV17ASXC 337.0 kg (743 lb) XV17ATSX 351.0 kg (774 lb) XV17ATSXC 351.0 kg (774 lb) XV17ATX 351.0 kg (774 lb) XV17ATXC 351.0 kg (774 lb) XV17AWX 337.0 kg (743 lb) XV17AWXC 337.0 kg (743 lb) Engine: Fuel: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1670.0 cm³ Bore × stroke: 97.0 × 113.0 mm (3.82 × 4.45 in) Compression ratio: 8.36 :1 Starting system: Electric starter Lubrication system: Dry sump Engine oil: Type: YAMALUBE 4 (20W-40) or SAE 20W-40 Recommended engine oil grade: API service SG type or higher, JASO standard MA Engine oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 US qt) (3.26 Imp.qt) With oil filter cartridge replacement: 4.10 L (4.33 US qt) (3.61 Imp.qt) Transfer gear oil: Type: SAE 80 API GL-4 Hypoid gear oil Quantity: 0.40 L (0.42 US qt) (0.35 Imp.qt) Air filter: Air filter element: Dry element 8-1 Recommended fuel: Unleaded gasoline only Fuel tank capacity: 18.0 L (4.76 US gal) (3.96 Imp.gal) Fuel reserve amount: 3.4 L (0.90 US gal) (0.75 Imp.gal) Fuel injection: Throttle body: Manufacturer: MIKUNI Type/quantity: AC40/1 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8–0.9 mm (0.031–0.035 in) Clutch: Clutch type: Wet, multiple-disc Transmission: Primary reduction system: Spur gear Primary reduction ratio: 72/47 (1.532) Secondary reduction system: Belt drive Secondary reduction ratio: 35/32 × 70/32 (2.393) Transmission type: Constant mesh 5-speed U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 30/19 (1.579) 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.00 ° Trail: 142.0 mm (5.59 in) Front tire: Type: XV17ASX Tubeless XV17ASXC Tubeless XV17ATSX Tubeless XV17ATSXC Tubeless XV17ATX With tube XV17ATXC With tube XV17AWX Tubeless XV17AWXC Tubeless Size: 130/90-16M/C 67H Manufacturer/model: XV17ASX BRIDGESTONE/G703N XV17ASXC BRIDGESTONE/G703N XV17ATSX BRIDGESTONE/G703N XV17ATSXC BRIDGESTONE/G703N XV17ATX BRIDGESTONE/G703M XV17ATXC BRIDGESTONE/G703M XV17AWX BRIDGESTONE/G703N XV17AWXC BRIDGESTONE/G703N Manufacturer/model: XV17ATX DUNLOP/D404F XV17ATXC DUNLOP/D404F Rear tire: Type: XV17ASX Tubeless XV17ASXC Tubeless XV17ATSX Tubeless XV17ATSXC Tubeless XV17ATX With tube XV17ATXC With tube XV17AWX Tubeless XV17AWXC Tubeless Size: 150/80B16M/C 71H Manufacturer/model: XV17ASX BRIDGESTONE/G702N XV17ASXC BRIDGESTONE/G702N XV17ATSX BRIDGESTONE/G702N XV17ATSXC BRIDGESTONE/G702N XV17ATX BRIDGESTONE/G702E XV17ATXC BRIDGESTONE/G702E XV17AWX BRIDGESTONE/G702N XV17AWXC BRIDGESTONE/G702N 8-2 Manufacturer/model: XV17ATX DUNLOP/D404 XV17ATXC DUNLOP/D404 Loading: Maximum load: XV17ASX 191 kg (421 lb) XV17ASXC 191 kg (421 lb) XV17ATSX 177 kg (390 lb) XV17ATSXC 177 kg (390 lb) XV17ATX 177 kg (390 lb) XV17ATXC 177 kg (390 lb) XV17AWX 191 kg (421 lb) XV17AWXC 191 kg (421 lb) (Total weight of rider, passenger, cargo and accessories) Tire air pressure (measured on cold tires): Loading condition: 0–90 kg (0–198 lb) Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) Loading condition: XV17ASX 90–191 kg (198–421 lb) XV17ASXC 90–191 kg (198–421 lb) XV17ATSX 90–177 kg (198–390 lb) XV17ATSXC 90–177 kg (198–390 lb) XV17ATX 90–177 kg (198–390 lb) XV17ATXC 90–177 kg (198–390 lb) XV17AWX 90–191 kg (198–421 lb) XV17AWXC 90–191 kg (198–421 lb) Front: 250 kPa (36 psi) (2.50 kgf/cm²) 8 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Rear: 280 kPa (41 psi) (2.80 kgf/cm²) Front wheel: Wheel type: XV17ASX Cast wheel XV17ASXC Cast wheel XV17ATSX Cast wheel XV17ATSXC Cast wheel XV17ATX Spoke wheel XV17ATXC Spoke wheel XV17AWX Cast wheel XV17AWXC Cast wheel Rim size: 16M/C x MT3.00 Rear wheel: 8 Wheel type: XV17ASX Cast wheel XV17ASXC Cast wheel XV17ATSX Cast wheel XV17ATSXC Cast wheel XV17ATX Spoke wheel XV17ATXC Spoke wheel XV17AWX Cast wheel XV17AWXC Cast wheel Rim size: 16M/C x MT3.50 Front brake: Type: Dual disc brake Operation: Right hand operation Recommended fluid: DOT 4 Bulb voltage, wattage × quantity: Rear brake: Type: Single disc brake Operation: Right foot operation Recommended fluid: DOT 4 Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 140.0 mm (5.51 in) Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 110.0 mm (4.33 in) Electrical system: Ignition system: TCI (digital) Charging system: AC magneto Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb 8-3 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.0 A 8 8-4 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe. Record this number in the space provided. Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: MODEL LABEL INFORMATION: 9 9-1 NOTE: The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area. U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 9 9-2 U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also obtain other information about motor vehicle safety from http://www.safercar.gov. 9 9-3 U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. “AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”. These acts include tampering with the following systems; i.e., modification, removal, etc. Exhaust system • Muffler • Exhaust pipe • Silencer Intake system • Air cleaner case • Air cleaner element • Intake duct 9 9-4 U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work. Maintenance interval 9 Date of service Servicing dealer name and address Mileage 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months 32000 mi (49000 km) or 48 months 9-5 Remarks U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION Maintenance interval Date of service Servicing dealer name and address Mileage Remarks 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 9 9-6 U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations. THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight, stoplight, and turn signals shall be one (1) year from the date of purchase, with no mileage limitation. MODELS EXCLUDED FROM WARRANTY include those used for non-Yamaha-authorized renting, leasing or other commercial purposes, and TZ models. DURING THE PERIOD OF WARRANTY, any authorized Yamaha motorcycle dealer will, free of charge, repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the product’s warranty period. All parts replaced under warranty become property of Yamaha Motor Corporation, U.S.A. 9 GENERAL EXCLUSIONS from this warranty shall include any failures caused by: a) Competition or racing use. b) Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts. c) Abnormal strain, neglect, or abuse. d) Lack of proper maintenance. e) Accident or collision damage. f) Modification to original parts. THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the motorcycle as specified in the appropriate Owner’s Manual, and 2. Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs at such dealer’s place of business. WARRANTY TRANSFER: To transfer the warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service. EMISSION CONTROL SYSTEM WARRANTY: Yamaha Motor Corporation, U.S.A. also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater, that the vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the period listed immediately below. Failures other than those resulting from defects in material or workmanship, which arise solely as a result of owner abuse and/or lack of proper maintenance, are not covered by this warranty. SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance. Engine Displacement Under 50cc Period 6,000 km (3,750 miles) or five years, whichever occurs first 50cc to 169cc 12,000 km (7,465 miles) or five years whichever occurs first 170cc to 279cc 18,000 km (11,185 miles) or five years, whichever occurs first 280cc and over 30,000 km (18,641 miles) or five years, whichever occurs first YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. YAMAHA MOTOR CORPORATION, U.S.A. P.O. Box 6555 Cypress, California 90630 9-7 U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. If your machine requires warranty service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding the warranty, first contact the owner of the dealership. Since all warranty matters are handled at the dealer level, this person is in the best position to help you. IF you are still not satisfied and require additional assistance, please write to: Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These terms are general and overlap each other in areas. Specific examples include: Running the machine out of oil, sustained high rpm, full-throttle, operating the machine with a broken or damaged part which causes another part to fail, damage or failure due to improper or careless transportation and/or tie-down. If you have any specific questions on operation or maintenance, please contact your dealer for advice. YAMAHA MOTOR CORPORATION, U.S.A. CUSTOMER RELATIONS DEPARTMENT P.O. Box 6555 Cypress, California 90630 When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any important information such as names, addresses, model, V.I.N. (frame number), dates, and receipts. Q. Does the warranty cover incidental costs such as towing or transportation due to a failure? A. No. The warranty is limited to repair of the machine itself. CHANGE OF ADDRESS Q. May I perform any or all of the recommended maintenance shown in the Owner’s Manual instead of having the dealer do them? A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a Yamaha motorcycle dealer. The federal government requires each manufacturer of a motor vehicle to maintain a complete, up-to-date list of all first purchasers against the possibility of a safetyrelated defect and recall. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase. Q. Will the warranty be void or cancelled if I do not operate or maintain my new motorcycle exactly as specified in the Owner’s Manual? A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, if a particular failure is caused by operation or maintenance other than as described in the Owner’s Manual, that failure may not be covered under warranty. If you should move after you have purchased your new motorcycle, please advise us of your new address by sending a postcard listing your motorcycle model name, V.I.N. (frame number), dealer number (or dealer’s name) as it is shown on your warranty card, your name and new mailing address. Mail to: YAMAHA MOTOR CORPORATION, U.S.A. P.O. Box 6555 Cypress, California 90630 Attention: Warranty Department Q. What responsibility does my dealer have under this warranty? A. Each Yamaha motorcycle dealer is expected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date. 3. Each Yamaha motorcycle dealer is held responsible for his setup, service and warranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law. Q. Is the warranty transferable to second owners? A. Yes. The remainder of the existing warranty can be transferred upon request. The unit has to be inspected and re-registered by an authorized Yamaha motorcycle dealer for the policy to remain effective. 9-8 9 U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period. Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind. Y.E.S. is flexible. You choose the plan that’s right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period. Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide. Y.E.S. is designed and administered by the same Yamaha people who handle your warranty – and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn’t limited to “moving parts” or the “drive train” like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factorybacked protection can be. Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable! This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service. You don’t have to pay anything for covered repairs. There’s no deductible to pay, and repairs aren’t “pro-rated.” You don’t have any “out-of-pocket” expenses for covered repairs. 9 9-9 U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 9 9-10 U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INDEX A Accessories and replacement parts...... 6-23 Air filter element, cleaning..................... 6-16 Auxiliary DC connector ......................... 3-19 Fuel level warning light ........................... 3-2 Fuel tank cap .......................................... 3-9 Fuses, replacing ................................... 6-34 C Cables, checking and lubricating .......... 6-28 Canister (for California only) ................. 6-10 Care ........................................................ 7-1 Catalytic converters .............................. 3-10 Clutch lever ............................................. 3-7 Clutch lever free play, adjusting............ 6-24 D Dimmer switch ........................................ 3-6 Drive belt slack...................................... 6-28 E Engine break-in....................................... 5-4 Engine oil and oil filter cartridge............ 6-11 Engine stop switch .................................. 3-7 Engine trouble warning light.................... 3-2 F Handlebar switches ................................ 3-6 Headlight bulb, replacing ...................... 6-36 Helmet holder ....................................... 3-12 High beam indicator light ........................ 3-2 Horn switch............................................. 3-7 S Saddlebags [XV17ATX(C)] ................... 3-13 Safety defects, reporting .........................9-3 Safety information ...................................1-1 SELECT switch ....................................... 3-7 Shifting ....................................................5-2 Shift pedal ............................................... 3-8 Shock absorber assembly, adjusting ....3-15 Sidecases [XV17ATSX(C)] ................... 3-14 Sidestand ..............................................3-17 Sidestand, checking and lubricating......6-30 Spark plugs, checking .............................6-9 Specifications .......................................... 8-1 Starting the engine .................................. 5-1 Start switch..............................................3-7 Steering, checking.................................6-32 Steering, locking with a padlock............3-11 Storage....................................................7-4 Supporting the motorcycle .................... 6-38 Swingarm pivots, lubricating ................. 6-31 I Identification numbers ............................ 9-1 Ignition circuit cut-off system ................ 3-17 Indicator and warning lights.................... 3-2 K Key identification number ....................... 9-1 L Labels, location of................................... 1-5 License plate light bulb, replacing ........ 6-38 M Main switch/steering lock........................ 3-1 Maintenance and lubrication, periodic .... 6-4 Maintenance, emission control system... 6-3 Maintenance, periodic ............................ 6-1 Maintenance record................................ 9-5 Matte color, caution ................................ 7-1 Model label ............................................. 9-2 Multi-function meter unit ......................... 3-3 N Neutral indicator light.............................. 3-2 Noise regulation...................................... 9-4 P Front and rear brake pads, checking .... 6-26 Front fork, checking .............................. 6-31 Fuel ......................................................... 3-9 Rear brake light switch, adjusting ......... 6-25 Rear suspension, lubricating................. 6-31 RESET switch ......................................... 3-7 Rider seat..............................................3-11 H B Battery................................................... 6-33 Brake and clutch levers, checking and lubricating ..................... 6-30 Brake and shift pedals, checking and lubricating ..................... 6-29 Brake fluid, changing ............................ 6-27 Brake fluid level, checking .................... 6-26 Brake lever.............................................. 3-8 Brake lever free play, adjusting............. 6-25 Brake pedal............................................. 3-8 Pre-operation check list...........................4-2 R Panels, removing and installing.............. 6-8 Parking ................................................... 5-4 Part locations.......................................... 2-1 T Tail/brake light....................................... 6-37 Throttle cable free play, checking ......... 6-17 Throttle grip and cable, checking and lubricating ..................... 6-29 Tires (For cast wheel models)............... 6-20 Tires (For spoke wheel model)..............6-18 Tool kit..................................................... 6-1 U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM INDEX Transfer case oil ................................... 6-14 Troubleshooting.................................... 6-39 Troubleshooting chart ........................... 6-40 Turn signal indicator lights ...................... 3-2 Turn signal light bulb, replacing............ 6-37 Turn signal switch................................... 3-6 V Valve clearance .................................... 6-18 Vehicle identification number.................. 9-1 W Warranty, extended ................................ 9-9 Warranty, limited..................................... 9-7 Wheel bearings, checking .................... 6-33 Wheels......................................... 6-22, 6-23 Windshield [XV17ATX(C)/XV17ATSX(C)] ............ 3-12 A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.02-2.4×1 CR (E)
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