York Fan Coil Yvc Users Manual 115.20 NOM3 (1006)
YVC to the manual 53525d41-3012-44ac-ad61-5dfeef4cea41
2015-02-02
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FAN COIL AIR CONDITIONERS INSTALLATION, OPERATION, & MAINTENANCE Supersedes: Form 115.20-NOM3 (105) Form 115.20-NOM3 (1006) MODEL YVC -Vertical Concealed Model YVC 00563VIPa YVF/YVS 00803VIPa YWC 00771VIPa The YVC model fan coil is designed to be furred into the wall where the supply and return or both are connected to short runs of ductwork. These units are often used for perimeter heating and cooling of offices, corridors, hospitals, apartments, hotels, and other multi-room buildings. MODEL YVS I YVF -Vertical Cabinet Models YVS (Slant Top), YVF (Flat Top) The YVS I YVF model fan coils have the addition of an attractive, painted cabinet to blend with any decor. These units will have heavy-duty stamped face louvered grilles (Style A), plastic discharge grilles (Style A), or metal grilles (Style B). These units are typically installed in plain sight, under windows or against walls in schools, hospitals, office buildings, and other institutions. MODEL YWC -Vertical Recessed Wall Model The YWC model fan coil is designed to be recessed into the wall. These units are engineered to be quiet and designed to be easy to install and service. These units are ideal for perimeter heating and cooling in hotels, apartments, hospitals, public office buildings, offices, corridors, and other multi-room buildings. This unit comes standard with a decorative wall panel for front supply and return air. Notes: 1. 2-Pipe units have one water coil. 4-Pipe units have two water coils. 2. Changeover is used to select heating or cooling mode. 3. YORK International does not recommend “fan cycle” applications for cooling on unit mounted thermostats. 4. For proper operation, control valve must be normally closed. 5. Aquastats provided where required. ***** WARNING TO INSTALLER, SERVICE PERSONNEL AND OWNER ***** Altering the product or replacing parts with non authorized factory parts voids all warranty or implied warranty and may result in adverse operational performance and/or a possible hazardous safety condition to service personnel and occupants. Company employees and/or contractors are not authorized to waive this warning. L23953Y 1006 FORM 115.20-NOM3 (1006) TABLE OF CONTENTS INSTALLATION ...............................................................................................................................................3-10 RECEIVING ...................................................................................................................................................3 STORAGE .....................................................................................................................................................3 PREPARE WALL FOR MOUNTING..............................................................................................................3 WIRING ..........................................................................................................................................................4 PIPING ...........................................................................................................................................................5 STARTUP CHECKLIST .....................................................................................................................................11 MAINTENANCE .................................................................................................................................................12 Reference Documents: • IOM for YH (Horizontal Units) • IOM for YSHW, YSHX • IOM for YSVW, YSVX • Parts List Form 115.20-NOM3 (Latest) Form115.22-NOM5 (Latest) Form 115.22-NOM2(Latest) Form 115.20-RP2(Latest) These documents can be ordered through Publications Dept. or downloaded @ http://intranet.york.com/web0003/library/default.asp FIG. 1 – VERTICAL UNITS ONLY - YVC, YWC, YVF, YVS AIR FLOW 12 CFM (100'S) 3,4,6,8,10,12 UNIT STYLE YVC - Concealed YVF - Cabinet Flat Top YVS - Cabinet Slope Top YWC - Recessed Wall UNIT VOLTAGE 126 - 120V - 1PH - 60Hz 246 - 208/240V - 1PH - 60Hz 225 - 220V - 1PH - 50Hz 277 - 277V - 1PH - 60Hz 2 YVC - LDO6704 126 - 31 R - YPP* - N1 CONTROL OPTIONS VALVE PACKAGE COIL CONNECTIONS R - Right Hand L - Left Hand COIL TYPE 3 - 3 Row 4 - 4 Row 31 - 3 Row Cool, 1 Row Heat 41 - 4 Row Cool, 1 Row Heat YORK INTERNATIONAL FORM 115.20-NOM3 (1006) INSTALLATION RECEIVING Material in this shipment has been inspected at the factory and released to the transportation agency in good condition. When received, a visual inspection of all cartons should be made immediately. Any evidence of rough handling or apparent damage should be noted on the delivery receipt and the material inspected in the presence of the carrier's representative. If damage is found, a claim should be filed against the carrier immediately. STORAGE If the equipment is not to be immediately installed, store it in a dry location with the motor protected against moisture, dust, corrosion and physical damage. PREPARE WALL FOR MOUNTING Depending upon building construction, provisions for mounting the unit must be made by the contractor according to architects; drawings. It is recommended that all mounting holes be used for proper installation. Unit must not be operated during building construction due to excessive airborne dust and debris. The units must not be operated under any circumstances without an air filter in place. YVS / YVF UNIT STYLE (VERTICAL CABINET) See Fig 7 for unit details and dimensions. Mounting location must allow enough clearance to permit the removal of screws that secure the cabinet panels. After selecting the location for the unit, remove the front panel. The front panel must be removed on the YVS or YVF unit to gain access to the coil, drain connections and electrical junction box. To accomplish this: YORK INTERNATIONAL 1. Pull firmly on the lower cabinet door (each side) until the cabinet releases from its friction fastener. 2. Proceed to lift the door assembly straight up and off the cabinet frame. YVC UNIT STYLE ( VERTICAL CONCEALED) See Fig 8 for unit details and dimensions. Mounting location must allow enough clearance to permit the removal of screws that secure the cabinet panels. After selecting the location for the unit: 1. Remove the front panel. 2. Position the unit in its permanent location, making sure it is level to insure proper drainage and operation, and secure the unit in place. 3. Secure the unit to the wall using the four, 1/2 inch holes provided (two on each end of the unit). Access must be provided for servicing the unit. If this access is provided by a removable panel, ample space must be allowed for access to electrical and plumbing controls. YWC UNIT STYLE (RECESSED WALL) See Fig 9 for unit details and dimensions. Mounting location must allow enough clearance to permit the removal of all mechanical parts within the unit. 1. Frame the unit as required so the front panel of the wall unit will be flush with the drywall surface when installed. 2. Frame around the perimeter of the unit as required for securing the drywall. See Table 1 below for drywall openings. MODEL NUMBER DRYWALL CUTOUT DIM HT x WD 3YWC 28 x 42 4YWC 28 x 50 6YWC 28 x 58 8YWC 28 x 66 10YWC 28 x 74 12YWC 28 x 82 TABLE 1 – DRYWALL OPENINGS 3 FORM 115.20-NOM3 (1006) INSTALLATION WIRING 3. Mount the unit in its permanent location; making sure it is level to insure proper drainage and operation. 2 – ½” holes have been provided on each end of the unit for securing the unit to the wall studs. 4. After the drywall has been installed, recheck to make sure the unit’s front panel is flush with the exterior drywall surface. Shimming of the unit may be required to get a seal between the unit and panel. 5. Install the wall panel to the front of the unit using the ¼-20 x 1-1/2” long, painted, Phillips head screws (4 on unit sizes 3,4,6 and 8; 6 on unit sizes 10 and 12). ¼” cage nuts are located in the slotted front panel of the unit. 6. Remove the lower return air grille to get access to the filter. All wiring must comply with the local and national code requirements. Units are provided with wiring diagrams and nameplate data to provide information required for necessary field wiring. For power wiring a control box is provided on the cabinet for connection of power supply and is located on the opposite side of piping. Any devices such as fan switches or thermostats that have been furnished by the factory for field installation must be wired in strict accordance with the wiring diagram that is supplied with the unit. Failure to do so could result in damage or injury. 2-PIPE HEAT / COOL T B 3-3 T B 2-5 T B 3-3 L1 ME D HI HE A T OF F C OOL HE A T T B 3-1 OF F LO ME D HI C OOL HE AT T B 1-1 T B 1-2 T B 2-5 L1 ON T B 2-2 T B 2-3 T B 3-2 T B 2-4 T B 1-4 T B 2-1 T B 1-1 T B 1-2 T B 3-1 C OOL T B 3-2 T B 2-2 3 3 2 1 2 1 GR D 4 4 V ALV E VALVE LDO6889 MOT OR T B 2-3 T B 2-4 T B 1-4 T B 2-1 L (L1) P OWE R N (L2) S UP P LY GR D L (L 1) P OWE R N (L 2) S UP P L Y 4 4 LO T HE R MIS T OR (UNIT -MT D) 3 3 2 1 2 1 LDO6890 R IS E AQUAS T AT MOT OR (OP T IONAL) FIG. 2 - MANUAL CHANGEOVER, CONTINUOUS FAN, T420 THERMOSTAT. NO AQUASTAT LOCKOUT 4 FIG. 3 - AUTO CHANGEOVER, CONTINUOUS FAN, T421 THERMOSTAT. YORK INTERNATIONAL FORM 115.20-NOM3 (1006) INSTALLATION 4-PIPE HEAT / COOL T B 3-3 T B 2-5 ME D HI HE AT OF F C OOL HE AT T B 3-3 ON ME D HI T B 2-2 T B 2-3 T B 2-4 T B 1-4 T B 2-1 T B 1-1 T B 1-2 C OOL T B 3-2 T B 3-1 T B 2-2 L (L1) P OWE R N (L2) S UP P LY H C 4 4 3 3 2 1 2 1 LDO6891 V ALV E S T B 2-3 T B 2-4 T B 1-4 T B 2-1 L (L1) P OWE R N (L2) S UP P LY GR D T HE R MIS T OR (UNIT -MT D) LO C OOL T B 3-2 T B 3-1 T B 2-5 L1 LO HE AT T B 1-1 T B 1-2 OF F GR D H C 4 4 3 3 2 1 2 1 LDO6892 V ALV E S MOT OR FIG. 4 - MANUAL CHANGEOVER, CONTINUOUS FAN, T420 THERMOSTAT. PIPING These units employ a hydronic coil designed for use with either hot or chilled water. All piping must be adequately sized to meet the design water flow requirements as specified for the specific installation. Piping must be installed in accordance with all applicable codes. MOT OR FIG. 5 - AUTO CHANGEOVER, CONTINUOUS FAN, T421 THERMOSTAT. When connecting piping or valve kits to fan coil units, do not bend or reposition the coil header tubing for alignment purposes. This could cause a tubing fracture resulting in a water leak when water pressure is applied to the system. PRECAUTIONS PIPE SIZES • Tubing connections are 5/8" OD on all models. • Manual air vents are provided standard on all coils. • All chilled water piping must be insulated to prevent condensation. Prior to connecting to the fan coil, all external piping must be purged of debris. YORK INTERNATIONAL 1. Flush all field piping prior to connection to remove all debris. 2. Use wet cotton rags to cool valve bodies when soldering. 3. Open all valves (mid-way for hand valves, manually open on motorized valves) prior to soldering. 4. When soldering to bronze or brass, heat the piping while in the socket/cup and begin introducing the solder when the flux boils rapidly. Avoid direct flame into the solder joint. 5. Heat can only be applied to the cup of the valve body for a minimal time before damage occurs (even with the use of wet rags). 5 FORM 115.20-NOM3 (1006) INSTALLATION 6. Avoid rapid quenching of solder joints, as this will produce joints of inferior quality. 7. The valve package will not support the weight of the connecting pipes. All pipes, which are connected to the units, must be completely supported prior to connection to the unit. 8. Provisions must be made for expansion and contraction of piping systems. All horizontal and vertical risers, including runouts, must be able to withstand significant movement with temperature changes. Failure to do so will result in damage and failure of piping, fittings and valves throughout the building. 9. Never insulate the heads or motorized portion of control valves. Damage can occur in the form of excessive heat build up and interference to the operation and moving parts will result. 10. All piping made in the field should be installed with consideration of additional space for any electrical routing that may be required. 11. Hydronic systems are not designed to hold pressurized air and should only be tested with water. After the system has been proven leak free, all lines and valve control packages must be insulated as specified on the building plans. DRAIN PIPING Drain line installation must adhere to all code requirements. The plastic auxiliary drain pan is to be located under the coil/valve connections supported by its mounting bracket. Make sure drain pan is level for proper drainage. The auxiliary drain pan connection is suitable to receive a standard 3/4” PVC coupling or elbow. Route the condensate line such that it will have adequate slope from the pan to the drain. After condensate line has been run, make sure plastic drain line from blower plate nipple is routed to plastic auxiliary drain pan and plastic cap is installed on other nipple on the blower plate. Note the 1-1/2” x 4-I/2” indentation in the plastic drain pan (see Figure 6). This area is provided for the supply and return runouts if they are brought up from below the pan. All piping must be well insulated to prevent sweating. Remove or cover the secondary drain pan before soldering the supply and return coil connections as hot solder or the torch flame may damage the pan. Many valve packages will not physically allow all components to fit over an auxiliary drain pan. It is the installers responsibility to ensure adequate condensation prevention. The installer must also ensure that there is no condensate drippage onto electrical components beneath insulated components. 00182VIP FIG. 6 - DRAIN PAN 6 YORK INTERNATIONAL FORM 115.20-NOM3 (1006) INSTALLATION CONTROL ACCESS DOOR PLASTIC DISCHARGE GRILLE TOP LH RH A GENERAL DIMENSIONS SIZE MODEL 3 4 6 8 10 12 DIM "A" 43 51 59 67 75 83 FRONT RETURN AIR OPENING LEFT HAND UNIT SHOWN END END 9-1/4 8-1/8 9-1/4 8-1/8 1/2 2-3/8 1/2" PERMANENT FILTER REMOVABLE THRU RETURN AIR OPENING 1/2 1/2 DIA. MTG. HOLES 2 EACH SIDE 25 27-5/8 BACK 19-3/8 19 5/16 DIA. MTG. HOLES 2 EACH SIDE 9 3-3/4 3-3/4 4-1/2 7-7/8 4-1/2 7-1/4* 7-7/8 5-1/8 SECONDARY PLASTIC DRAIN PAN 0.84 O.D. FOR 3/4" PVC PIPE YVS 5 *DIMENSIONS MAY VARY FOR UNITS WITH NONSTANDARD VALVE PACKAGES YVF 16 OPTIONAL BACK FRESH AIR INTAKE DAMPER AND INSECT SCREEN (SEE DETAIL) CL COIL CONNECTION 2-1/2 16 UNIT SIZES 10 & 12 Have two openings 2" apart centered on center line 1/2 COOLING HEATING 5/8" O.D. 5/8" O.D. SWEAT SWEAT LDO10373 FIG. 7 - FAN COIL UNITS - DIRECT DRIVE, MODEL YVS & YVF YORK INTERNATIONAL 7 FORM 115.20-NOM3 (1006) INSTALLATION TOP SUPPLY AIR OPENING CONTROL BOX SECONDARY PLASTIC DRAIN PAN 0.84 O.D. FOR 3/4" PVC PIPE FRONT ACCESS PANEL END 9-1/4 2 5 1" SUPPLY DUCT COLLAR FRONT A B 5 5 1/2 DIA. MTG HOLES 2 EACH SIDE 6-5/8 SUPPLY & RETURN WATER CONNECTIONS 24-1/2 19-3/8 7-1/4* 5-1/8 3 RETURN AIR OPENING 1/2" PERMANENT FILTER REMOVABLE THRU RETURN AIR OPENING 8 C 7/8 7/8 D (MTG. HOLES) E 1-7/8 1-7/8 C L 2-1/2 16 1/2 UNIT SIZES 10 & 12 Have two openings 2" apart centered on center line (RIGHT HAND UNIT SHOWN) Hand of unit determined by cooling coil connection when facing the front of unit. *DIMENSIONS VARY FOR UNITS WITH NON STANDARD VALVE PACKAGES ALL DIMENSIONS ARE IN INCHES LDO10367 GENERAL DIMENSIONS IN INCHES MODEL A B C D E 3 YVC 27-1/2 18 25-1/2 26-1/2 22-3/4 4 YVC 35-1/2 26 33-1/2 34-1/2 31-3/4 6 YVC 43-1/2 34 41-1/2 42-1/2 39-3/4 8 YVC 51-1/2 42 49-1/2 50-1/2 47-3/4 10 YVC 59-1/2 50 57-1/2 58-1/2 55-3/4 12 YVC 67-1/2 58 65-1/2 66-1/2 63-3/4 FIG. 8 - FAN COIL UNITS - DIRECT DRIVE, MODEL YVC 8 YORK INTERNATIONAL FORM 115.20-NOM3 (1006) INSTALLATION TOP SECONDARY PLASTIC DRAIN PAN 0.84 O.D. FOR 3/4" PVC PIPE CONTROL BOX FRONT A 5-1/4 1/2 DIA. MTG HOLES 2 EACH SIDE END 6-5/8 SUPPLY & RETURN WATER CONNECTIONS 24-1/2 22-3/8 7-1/4* 5-1/8 3 1/2" PERMANENT FILTER REMOVABLE THRU RETURN AIR OPENING RETURN AIR OPENING 8 C D 7/8 7/8 (MTG. HOLES) E 1-7/8 (RIGHT HAND UNIT SHOWN) Hand of unit determined by cooling coil connection when facing the front of unit. 1-7/8 A ALL DIMENSIONS ARE IN INCHES *DIMENSIONS VARY FOR UNITS WITH NON STANDARD VALVE PACKAGES LDO10324 GENERAL DIMENSIONS IN INCHES MODEL A C D E 3 YWC 27-1/2 25-1/2 26-1/2 22-3/4 4 YWC 35-1/2 33-1/2 34-1/2 31-3/4 6 YWC 43-1/2 41-1/2 42-1/2 39-3/4 8 YWC 51-1/2 49-1/2 50-1/2 47-3/4 10 YWC 59-1/2 57-1/2 58-1/2 55-3/4 12 YWC 67-1/2 65-1/2 66-1/2 63-3/4 COIL CONN SIZE COOLING HEATING 5/8 O.D. SWEAT 5/8 O.D. SWEAT FIG. 9 - FAN COIL UNIT DIMENSIONS - DIRECT DRIVE, MODEL YWC YORK INTERNATIONAL 9 FORM 115.20-NOM3 (1006) INSTALLATION WIDTH 1/2 DIA. MTG HOLES 2 EACH SIDE SUPPLY & RETURN WATER CONNECTIONS HEIGHT (RIGHT HAND UNIT SHOWN) RETURN AIR OPENING A MODEL DRYWALL CUTOUT DIMENSIONS MODEL HEIGHT WIDTH MINIMUM HEIGHT ABOVE FLOOR (A) 3YWC 28" 42" 6" 4YWC 28 50" 6" 6YWC 28 58" 6" 8YWC 28 68" 6" 10YWC 28 74" 6" 12YWC 28 82" 6" FIG. 10 - YWC FAN COIL INSTALLATION LOCATION DIMENSIONS 10 YORK INTERNATIONAL FORM 115.20-NOM3 (1006) INSTALLATION FAN COILS START - UP CHECKLIST INSTALL CHECKLIST ❑ Equipment received as ordered. ❑ Unit checked for damage interior and exterior. ❑ Make sure all ductwork is complete and available for full air flow. ❑ Unit installed level to ensure proper drainage and operation. ❑ Unit installed with proper clearances. ❑ Ensure condensate water will drain toward the drain connection. An overflow drain may be required as a back up to a clogged primary drain. ❑ Check that coil(s), valves and piping have been leak checked and insulated as required. ❑ Main coil drain pan must be properly trapped and charged with water before units are started. ❑ Ensure that all air has been vented from the system. ❑ Return valves to their proper operating positions prior to start-up. ❑ Repair any solder joint leaks and gently tighten any leaking valve packing nuts and piping accessories as required. ❑ Install all panels. NOTE: If the m monthly to prevent moisture from accumulating in the bearings. (See Form 50.20-NM3, Long Term Storage) CLEANING CHECKLIST ❑ Installer has cleaned out interior. ❑ Ensure drain pan free from foreign material. ❑ Ensure air filters are clean, installed properly and secured. Use the directional arrows or other information on the filter to determine the proper flow direction. CONTROLS CHECKLIST ❑ Check that supply voltage matches nameplate data. ❑ Ensure that the unit is properly grounded. ❑ Controls installation complete ❑ Check all electrical connections for tightness. ❑ Review electrical print for correct wiring. Fan INSPECTION - The fan should be inspected and cleaned, in conjunction with maintenance of the motor and bearings. It is important to keep the wheel clean in order to avoid imbalance and vibration. ❑ Check tightness of fan bearing locking collar. ❑ With power off, check blower wheel set screws for tightness and ensure that the blower wheel(s) rotate freely and quietly. ❑ Check tightness of all motor base and mounting bolts. ❑ Check motor connections to ensure that they are secure and made in accordance with the wiring diagram ❑ Rotate all moving components manually. Adjust as required. YORK INTERNATIONAL 11 MAINTENANCE MOTOR The blower motor should be cleaned annually and if it has oiling ports, it should be oiled with a good grade of SAE 20 oil. Normally a few drops of oil in each bearing is sufficient. If motor service is required, it can be removed in the following manner: 1. Disconnect electrical power to the unit at the disconnect switch and lock out. 2. Remove two screws, securing blower deck to unit. 3. Locate motor lead wires where they connect to the side panel, (lower rear on the electrical box side). 4. The quick connect plug needs to be squeezed on top and bottom to release it from its socket (dual motor units have two plugs). 5. Now slide blower / motor deck out of unit to service. 6. Reverse process to install. COIL The coil must be kept clean by any of the following methods. 1. Cleaning with low-pressure compressed air. 2. Flushing or rinsing with water (a detergent is advisable for greasy surfaces). 3. Prior to the water system start-up and balancing, the chilled/hot water systems should be flushed to clean out dirt and debris, which may have accumulated during construction. All unit service valves are to be closed during this process. Strainers are to be installed in the piping mains to prevent this material from entering the units during normal operation. The intervals at which filters require replacement depend on local conditions. Because of dust and lint in the room, room-air filters load up much more rapidly than outdoor-air filters. Under normal conditions, the room air filter requires cleaning every six to eight weeks. The filter is a permanent type and may be removed and washed with a garden hose. Filter should be completely dry before reinstalling. To remove the filter, rotate the retaining rod holding the front edge of the filter so it can drop below the front panel of the cabinet, then pull outward to remove. To reinstall the filter, slide the filter into the filter channels on both sides of the unit. Rotate filter retaining rod on lower front edge of cabinet door so that it is under the filter, then push the rod upward into the cabinet door. To ensure proper maintenance of the filters, it is best to follow an organized maintenance procedure. The following one is recommended: Divide the total number of units on the job into six equal groups. Each week inspect, clean or replace the filters in each group, in rotation. This insures a uniform servicing interval. The interval may be lengthened or shortened as determined by experience. If inspection shows only the room-air filter to be dirty, this one alone should be replaced. Dirty filters reduce the air and heating capacities of the Unit. When the filters are excessively dirty, the unit heating capacity will be so reduced that it is ineffective for heating the room. When a room fails to heat, always check the filters. FILTERS Clean or Replace Air Filters Regularly CLEAN UNIT INTERIOR Once a year clean the fans and coils of the unit thoroughly. Remove the access panel as necessary. Wipe the interior of the unit clean with a rag. Wipe the motor and inside and outside of the fan housings. (In cooling units, clean out the drain pan.) P.O. Box 1592, York, Pennsylvania USA 17405-1592 Copyright © by Johnson Controls 2006 Form 115.20-NOM3 (1006) Supersedes: Form 115.20-NOM3 (105) Tele. 800-861-1001 www.York.com Subject to change without notice. Printed in USA ALL RIGHTS RESERVED
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