York Gy9S Up Users Manual 277805 YTG A 1106
GY9S-UP to the manual 8d4ae699-bcf9-407f-acf3-917de392b213
2015-02-02
: York Gy9S-Up-Users-Manual york-gy9s-up-users-manual-455291 york pdf
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277805-YTG-A-1106 DESCRIPTION These Category IV, highly efficient, compact, condensing type furnaces are designed for residential and commercial installations in a basement, closet, alcove, recreation room or garage where the ambient temperature is above 32°F, or higher. They may be either side wall or thru-roof vented using approved plastic type combustion air and vent piping. All units are factory assembled, wired and tested to assure dependable and economical installation and operation. WARRANTY TECHNICAL GUIDE MODELS: GY9S-UP GAS-FIRED CONDENSING / HIGH EFFICIENCY UPFLOW FURNACES Lifetime limited warranty on both heat exchangers to the original purchaser; a 20-year limited warranty from original installation date to subsequent purchaser. 10-year warranty on the heat exchanger in commercial applications. 5-year limited parts warranty. FEATURES • • • • • 92% TO 94% AFUE NATURAL GAS 40 - 135 MBH INPUT • • • • • • • • • • • EFFICIENCY RATING CERTIFIED • • • ISO 9001 Certified Quality Management System • Compact, easy to install, ideal height 40" cabinet Blower-off delay for cooling SEER improvement. Easy to connect power/control wiring. Built-in, high level self diagnostics with fault code display. Low unit amp requirement for easy replacement application. Integrated control module for reliable, economical operation. May be installed as either two-pipe (sealed combustion) or single pipe vent (using indoor combustion air) Top intake & vent connection allows installation in narrow locations. Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. Induced combustion system with inshot main burners for quiet, efficient operation. No special vent termination kit required. 100% shut off main gas valve for extra safety. PSC four speed, direct drive motor with large, quiet blower. 24V, 40 VA control transformer and blower relay supplied for add-on cooling. Hi-tech tubular aluminized steel primary heat exchanger. Secondary (condensing) heat exchanger of 29-4C highgrade stainless steel. Timed on, adjustable off blower capability for maximum comfort. Solid removable bottom panel allows easy application. Easy access from front of unit for cleaning, maintenance or service. Protection from intake, exhaust or condensate blockage. Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at www.york.com for the most up-to-date technical information. Additional rating information can be found at www.gamanet.org. FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 277805-YTG-A-1106 28-1/2 26-1/2 24-5/8 26-1/2 A 25-3/8 1-1/2” GAS PIPE ENTRY 1-1/2” GAS PIPE ENTRY 7/8” JUNCTION BOX HOLE T-STAT WIRING 7/8” K.O. CONDENSATE DRAIN 7/8” K.O. 28-3/8 21-1/2 OPTIONAL RETURN AIR CUT-OUT (either side) FOR USE WITH EXTERNAL FILTER FRAME 7/8 7/8” JUNCTION BOX HOLE 40 30-7/8 21-1/2 T-STAT WIRING 7/8” K.O. 13-7/8 11 11 8 7 23-3/4 LEFT SIDE FRONT 7/8 RIGHT SIDE 5/8 24-3/8 1-1/2 20 1-1/4 26-3/4 CONDENSATE DRAIN 7/8” K.O. 5/8 D B C 2 24-7/16 TOP IMAGE SUPPLY END BOTTOM IMAGE RETURN END 2 Cabinet Dimension Models Nominal CFM Cabinet Size A (in.) B (in.) C (in.) D (in.) GY9S040A12UP11 1200 A 14-1/2 13-1/4 11-1/2 6-1/4 GY9S060B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2 GY9S080B12UP11 1200 B 17-1/2 16-1/4 14-1/2 8-1/2 GY9S080C16UP11 1600 C 21 19-3/4 18 8-7/8 GY9S080C20UP11 2000 C 21 19-3/4 18 8-7/8 GY9S100C16UP11 1600 C 21 19-3/4 18 8-7/8 GY9S100C20UP11 2000 C 21 19-3/4 18 8-7/8 GY9S120D20UP11 2000 D 24-1/2 23-1/4 21-1/2 10-5/8 GY9S135D20UP11 2000 D 24-1/2 23-1/4 21-1/2 10-5/8 Johnson Controls Unitary Products 277805-YTG-A-1106 ELECTRICAL AND PERFORMANCE DATA Model Input/ Cabinet Output Nominal Airflow Cabinet Width Total Unit AFUE Air Temp. Rise MBH MBH CFM In. Amps % °F GY9S040A12UP11 40/A 38 1200 14-1/2 9 94.0 35 - 65 GY9S060B12UP11 60/B 56 1200 17-1/2 9 92.0 40 - 70 GY9S080B12UP11 80/B 74 1200 17-1/2 9 92.0 45 - 75 GY9S080C16UP11 80/C 75 1600 21 12 92.0 45 - 75 GY9S080C20UP11 80/C 75 2000 21 14 92.0 40 - 70 GY9S100C16UP11 100/C 93 1600 21 12 92.0 45 - 75 GY9S100C20UP11 100/C 93 2000 21 14 92.0 40 - 70 GY9S120D20UP11 120/D 112 2000 24-1/2 14 92.0 40 - 70 GY9S135D20UP11 135/D 127 2000 24-1/2 14 92.0 45 - 75 Model Input/ Cabinet Max. Outlet Air Temp. Blower Blower Size Max. Over-current Protect Min. Wire Size (awg) @ 75 ft. One Way Operating Wt MBH °F HP Amps In. GY9S040A12UP11 40/A 165 1/2 7.0 11 x 8 20 14 Lbs. 119 GY9S060B12UP11 60/B 170 1/2 7.0 11 x 8 20 14 133 GY9S080B12UP11 80/B 175 1/2 7.0 11 x 8 20 14 140 GY9S080C16UP11 80/C 175 3/4 10.2 11 x 10 20 14 155 GY9S080C20UP11 80/C 170 1 12.7 11 x 11 20 12 157 GY9S100C16UP11 100/C 175 3/4 10.2 11 x 10 20 14 160 GY9S100C20UP11 100/C 170 1 12.7 11 x 11 20 12 162 GY9S120D20UP11 120/D 170 1 12.7 11 x 11 20 12 178 GY9S135D20UP11 135/D 175 1 12.7 11 x 11 20 12 178 Nominal external static pressure is 0.50” w.c. at furnace outlet ahead of cooling coils. Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. NOTES: 1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level. 2. Wire size based on copper conductors, 60°C, 3% voltage drop. 3. Continuous return air temperature must not be below 55°F. Johnson Controls Unitary Products 3 277805-YTG-A-1106 BLOWER PERFORMANCE CFM Airflow with Bottom or One Side Return - without Filters (CFM) MODELS GY9S040A12UP11 GY9S060B12UP11 GY9S080B12UP11 GY9S080C20UP11 GY9S100C20UP11 GY9S080C16UP11 GY9S100C16UP11 GY9S120D20UP11 GY9S135D20UP11 External Static Pressure, Inches W.C Speed Tap 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 HIGH 1635 1590 1535 1480 1415 1340 1280 1185 NR NR M-HI 1245 1225 1205 1185 1160 1110 1065 995 NR NR M-LO 1005 1000 995 975 955 925 885 825 NR NR LOW 775 770 765 750 725 680 655 620 NR NR HIGH 1650 1605 1570 1525 1465 1410 1350 1275 1170 1060 M-HI 1165 1185 1175 1165 1150 1140 1100 1050 970 875 M-LO 895 915 935 940 940 920 905 860 815 750 LOW 710 725 725 725 720 700 685 660 625 560 HIGH 2300 2210 2120 2020 1930 1830 1715 1595 1480 1350 M-HI 1950 1900 1830 1755 1680 1595 1500 1390 1270 1155 M-LO 1610 1545 1490 1440 1390 1315 1230 1155 1050 920 LOW 1325 1270 1225 1175 1105 1045 990 905 890 790 HIGH 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485 M-HI 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260 M-LO 1230 1275 1285 1300 1310 1300 1280 1245 1190 1070 LOW 930 945 965 975 975 975 975 950 910 850 HIGH 2560 2485 2410 2320 2220 2135 2035 1920 1785 1650 M-HI 2090 2050 1990 1970 1885 1820 1760 1675 1545 1405 M-LO 1695 1675 1665 1615 1565 1510 1460 1385 1285 1140 LOW 1175 1150 1135 1110 1085 1055 1005 980 970 845 Airflow with Two Side Returns or with Bottom and One Side Return - Without Filters (CFM) MODELS GY9S080C20UP11 GY9S100C20UP11 GY9S120D20UP11 GY9S135D20UP11 External Static Pressure, Inches W.C. Speed Tap 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 HIGH 2465 2380 2295 2195 2095 1995 1875 1760 1620 1470 M-HI 2085 2035 1960 1880 1800 1705 1605 1485 1360 1235 M-LO 1725 1625 1595 1540 1485 1405 1315 1235 1125 995 LOW 1420 1360 1310 1255 1180 1120 1070 970 950 845 HIGH 2615 2535 2450 2385 2285 2175 2075 1945 1825 1670 M-HI 2055 2045 2015 1985 1932 1855 1785 1730 1605 1470 M-LO 1690 1650 1620 1600 1570 1525 1470 1395 1300 1200 LOW 1345 1335 1335 1285 1250 1230 1180 1115 1010 850 NOTES: 1. Airflow expressed in standard cubic feet per minute (CFM). 2. Return air is through side opposite motor (left side) for one side return (worst case). 3. Airflows above 1800 CFM require either return from two sides or one side plus bottom. 4. Motor voltage at 115 V. 5. NR = Operation at this static pressure is not recommended. 4 Johnson Controls Unitary Products 277805-YTG-A-1106 FILTER PERFORMANCE RECOMMENDED FILTER SIZES The airflow capacity data published in the “Blower Performance” table listed above represents blower performance WITHOUT filters. To determine the approximate blower performance of the system, apply the filter drop value for the filter being used or select an appropriate value from the “Filter Performance” table shown below. Nominal CFM Cabinet Size Side Return Filter in. NOTE: The filter pressure drop values in the “Filter Performance” table shown below are typical values for the type of filter listed and should only be used as a guideline. Actual pressure drop ratings for each filter type vary between filter manufacturer. Bottom Return Filter in. (cm) 1200 A 16 x 25 1200 B 16 x 25 14 x 25 16 x 25 1600 C 16 x 25 20 x 25 2000 C 16 x 25 20 x 25 2000 D (2) 16 x 25 22 x 25 NOTES: 1. Air velocity through throwaway type filters may not exceed 300 feet per minute. All velocities over this require the use of high velocity filters. 2. Air flows above 1800 CFM require either return from two sides or one side plus bottom. FILTER PERFORMANCE - PRESSURE DROP INCHES W.C. Airflow Range 0 - 750 Filter Type Minimum Opening Size Disposable WASHABLE FIBER Pleated 1 Opening 2 Openings 1 Opening 2 Opening 1 Opening 2 Opening 1 Opening 2 Opening Sq. in. Sq. in. In w.c. In w.c. In w.c. In w.c. In w.c. In w.c. 0.01 230 0.01 0.15 751 - 1000 330 0.04 0.03 0.20 1001 - 1250 330 0.08 0.07 0.20 1251 - 1500 330 1501 - 1750 380 658 0.14 0.08 0.13 0.06 0.30 0.17 1751 - 2000 380 658 0.17 0.09 0.15 0.07 0.30 0.17 2001 & Above 463 658 0.17 0.09 0.15 0.07 0.30 0.17 0.08 0.07 0.25 UNIT CLEARANCES TO COMBUSTIBLES Application Upflow Top Front Rear Left Side Right Side Flue In. In. In. In. In. In. Floor/ Bottom Closet Alcove Attic 1 3 0 0 0 0 Combustible Yes Yes Johnson Controls Unitary Products 5 AC1 6 HP1 C 24-Volt Common Y First Stage Cool RH 24-Volt Hot (Heat XFMR) RC 24-Volt Hot (Cool XFMR) W First Stage Heat G Fan Selection of GAS/ELEC switch on thermostat not necessary C 24-Volt Common Y First Stage Cool R 24-Volt Hot (Heat XFMR) RC 24-Volt Hot (Cool XFMR) W First Stage Heat G Fan Thermostat Installer Setup Number 1 System Type - must be set to 0 HM1 Humidistat G Fan W First Stage Heat RC 24-Volt Hot (Cool XFMR) RH 24-Volt Hot (Heat XFMR) Y First Stage Cool Optional w/Batteries THERMOSTAT *PP11C70224 G Fan W Single Stage Heat R 24-Volt Hot Y/Y2 Single/Second Stage Cool C 24-Volt Common PSC FURNACE CONTROL N/A THERMOSTAT *DN22U00124 N/A THERMOSTAT *BP21H50124 *BN21H00124 *DP21H40124 *DN21H00124 C 24-Volt Common Y/Y2 Single/Second Stage Cool R 24-Volt Hot C 24-Volt Common Y First Stage Heat/Cool R 24-Volt Hot Step 9 of Thermostat User Configuration Menu must be set to Pump OFF Step 1 of Thermostat User Configuration Menu must be set to Heat Pump 1 X/L Malfunction Light L Malfunction Light W First Stage Heat O Reversing Valve–Energized in Cool G Fan G Fan W1/66 First Stage Heat Out R 24-Volt Hot Y Single Stage Heat/Cool C 24-Volt Common SINGLE STAGE HEAT PUMP 24V HUMIDIFIER Y Single Stage Cool C 24-Volt Common SINGLE STAGE AIR CONDITIONING O Reversing Valve–Energized in Cool W Single Stage Heat E Emergency Heat W1 Second Stage Heat PSC FURNACE CONTROL THERMOSTAT *PP32H70124 Single Stage H/P - E*RD, E*BD, ERHS, HPX13 - w/Single Stage Furnace, 1 Stage Cooling Ready - (G,L)*8/9S, XYF80-U, XYF80-U*L, XYF90-U W/031-01975- Series Demand Control Thermostat Installer Setup Number 15 Compressor Protection - must be set to 5 THERMOSTAT *BP11C50124 *BN11C01124 *DP11C40124 *DN11C00124 THERMOSTAT *BN11C00124 Single Stage A/C w/Single Stage Furnace, 1 Stage Cooling Ready - (G,L)*8/9S, XYF80-U, XYF80-U*L, XYF90-U 277805-YTG-A-1106 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com in the Product Catalog Section. Thermostat Chart Johnson Controls Unitary Products 277805-YTG-A-1106 APPLYING FILTER PRESSURE DROP TO DETERMINE SYSTEM AIRFLOW To determine the approximate airflow of the unit with a filter in place, follow the steps below: 1. Select the filter type. 2. Select the number of return air openings or calculate the return opening size in square inches to determine the proper filter pressure drop. 3. Determine the External System Static Pressure (ESP) without the filter. 4. Select a filter pressure drop from the table based upon the number of return air openings or return air opening size and add to the ESP from Step 3 to determine the total system static. 5. If total system static matches a ESP value in the airflow table (i.e. 0.20, 0.60, etc,) the system airflow corresponds to the intersection of the ESP column and Model/ Blower Speed row. 6. If the total system static falls between ESP values in the table (i.e. 0.58, 0.75, etc.), the static pressure may be rounded to the nearest value in the table determining the airflow using Step 5 or calculate the airflow by using the following example. Example: For a 120,000 Btuh furnace with 2 return openings and operating on high speed blower, it is found that total system static is 0.58" w.c. To determine the system airflow, complete the following steps: 1. Obtain the airflow values at 0.50" & 0.60" ESP. Airflow @ 0.50": 2285 CFM Airflow @ 0.60": 2175 CFM 2. Subtract the airflow @ 0.50" from the airflow @ 0.60" to obtain airflow difference. 2175 - 2285 = -110 CFM 3. Subtract the total system static from 0.50" and divide this difference by the difference in ESP values in the table, 0.60" - 0.50", to obtain a percentage. (0.58 - 0.50) / (0.60 - 0.50) = 0.8 4. Multiply percentage by airflow difference to obtain airflow reduction. (0.8) x (-110) = -88 5. Subtract airflow reduction value to airflow @ 0.50" to obtain actual airflow @ 0.58" ESP. 2288 - 88 = 2197 ACCESSORIES PROPANE (LP) CONVERSION KIT 1NP0347 - All Models This accessory conversion kit may be used to convert natural gas units for propane (LP) operation. Conversions must be made by qualified distributor or dealer personnel. CONCENTRIC VENT TERMINATION 1CT0302 (2") 1CT0303 (3") For use through rooftop, sidewall. Allows combustion air to enter and exhaust to exit through single common hole. SIDEWALL VENT TERMINATION KIT 1HT0901 (3”) and 1HT0902 (2”) For use on sidewall, two-pipe installations only. Provides a more attractive termination for locations where the terminal is visible on the side of the home. CONDENSATE NEUTRALIZER KIT - 1NK0301 Neutralizer cartridge has a 1/2" plastic tube fittings for installation in the drain line. Calcium carbonate refill media is also available from the Source 1 Parts (p/n 026-30228-000). EXTERNAL SIDE RETURN FILTER RACK 1SF0101 - Fits all cabinet sizes Attaches to side of furnace cabinet in side return applications. Holds any 16x25x1 permanent or disposable filter. SIDE RETURN FILTER 1SR0302 - All Models 1SR0200 - All Models BOTTOM RETURN FILTER 1BR0114 or 1BR0214 - For 14-1/2” cabinets 1BR0117 or 1BR0217 - For 17-1/2” cabinets 1BR0121 or 1BR0221 - For 21” cabinets 1BR0124 or 1BR0224 - For 24-1/2” cabinets INTERNAL FILTER WITH FIBER FILTER 1HF0801 - All Models HIGH ALTITUDE PRESSURE SWITCHES For installation where the altitude is less than 8,000 feet it is not required that the pressure switch be changed. For altitudes above 8,000 feet see kits below. Conversion must be made by qualified distributor or dealer personnel. 1PS0307 - 080, 100 MBH 1PS0309 - 060, 120 MBH 1PS0322 - 040, 135 MBH ROOM THERMOSTATS - A wide selection of compatible thermosets are available to provide optimum performance and features for any installation. 1H/1C, manual change-over electronic non-programmable thermostat. 1H/1C, auto/manual changeover, electronic programmable, deluxe 7-day, thermostat. 1H/1C, auto/manual changeover, electronic programmable. * For the most current accessory information, refer to the price book or consult factory. Johnson Controls Unitary Products 7 NOTES Subject to change without notice. Printed in U.S.A. Copyright © by York International Corp. 2006. All rights reserved. Unitary Products Group 277805-YTG-A-1106 Supersedes: 246716-YTG-B-0806 5005 York Drive Norman OK 73069
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