ZEPHYR Range Hood Manual L0902524

User Manual: ZEPHYR ZEPHYR Range Hood Manual ZEPHYR Range Hood Owner's Manual, ZEPHYR Range Hood installation guides

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® zEpHYR

www.zephyronline.com

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Model number:
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Serial number:
Num_ro des_rie
N0mero deserie:

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Date of Purchase:

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Date d'achat :
Fecha de compra:

(_

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Sales Dealer:
D6taillant:
Distribuidorr:

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JAN06.0101

-_._

:

READ AND SAVETHESE INSTRUCTIONS
LISEZCES INSTRUCTIONS ET CONSERVEZ-LES
LEAY GUARDE ESTASINSTRUCCION ES

E page

2

F page

22

S page

43

APPROVED FOR RESiDENTiAL APPLIANCES
FOR RESiDENTiAL USE ONLY
READ AND SAVE THESE iNSTRUCTiONS

PLEASE READ ENTIRE iNSTRUCTiONS BEFORE PROCEEDING.
iNSTALLATiON MUST COMPLY WiTH ALL LOCAL CODES.
iMPORTANT: Save these instructions for the Local Electrical inspector's use.
iNSTALLER: Please leave these instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
Safety Warning: Turn off power circuit at service panel and lock out panel, before wiring this appliance.
Requirement: 120 V AC, 60 Hz. 15 or 20 A Branch Circuit

importantsafetyNotice.....................................................................

4

Electrical & Installation requirements ............................................. 5
Electrical requirements ..............................................................

5

Before installingthe hood ...........................................................

5

List of Materials .................................................................................

6

Partssupplied: ...........................................................................

6

Parts not supplied ......................................................................

6

Dimensions and clearances ..............................................................

7

Installation instructions .....................................................................

8

Venting methods ........................................................................

8

Preparation................................................................................

8

Installation =Ductwork Calculation Sheet ...................................... 9
Installation .......................................................................................
Electrical connection ................................................................

10
13

Description of the hood & Controls ................................................ 14
Controls ...................................................................................

15

Description of control panel: ..................................................... 15
Maintenance ....................................................................................

16

Gleaning ...................................................................................

16

Grease filter .............................................................................

16

Replacingthe lightbulb: ...........................................................

16

TroubleShooting ......................................................................

17

Warranty ...........................................................................................

18

List of Part and Accessories ............................................................

19

C
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READ AND SAVE THESE iNSTRUCTiONS
CAUTION:
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FOR GENERAL VENTiLATiNG USE ONLY. DO NOT USETO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS OR
VAPORS.

WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR iNJURY TO PERSONS, OBSERVE THE FOLLOWING:
A. Use this unit only in the manner intended by the manufacturer.
If you have questions, contact the manufacturer.
B. Before servicing or cleaning the unit, switch power off at service panel and lock service panel disconnecting
means
to prevent power from being switched on accidentally.
When the service disconnecting
means cannot be locked,
securely fasten a prominent warning device, such as a tag, to the service panel.
C. Installation Work and Electrical Wiring Must Be Done By Qualified Person(s) In Accordance
With All Applicable Codes
& Standards, Including Fire-rated Construction.
D. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent back- drafting.
Follow the heating equipment manufacturers
guideline and safety standards
such as those published by the National Fire Protection Association (NFPA), the American Society for Heating,
Refrigeration
and Air Conditioning
Engineers (ASHRAE), and the local code authorities.
F= When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
E Ducted systems must always be vented to the outdoors.

CAUTION:
To reduce risk of fire and to properly exhaust air, be sure to duct air outside =do not vent exhaust air into spaces
within walls, ceilings, attics, crawl spaces, or garages.

WARNING
TO REDUCETHERISKOFFIRE,USEONLYMETALDUCTWORK.
install this hood in accordance

with all requirements

specified.

WARNING
To Reduce The Risk Of Fire Or Electric Shock, Do Not Use This Hood With Any External Solid State Speed Control
Device.
WARNING
TO REDUCETHE RISK OF A RANGE TOP GREASE FIRE.
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may
ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food (i.e. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambe').
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS, iN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOb
LOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or other metal tray, then turn off the gas burner or the electric
element.
BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE
FIRE DEPARTMENT.
b) NEVER PICK UPA FLAMING PAN - you may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels - a violent steam explosion will result.
d) Use an extinguisher ONLY if:
1)
You know you have a class ABC extinguisher, and you already know how to operate it.
2)
The fire is small and contained in the area where it started.
3)
The fire department
is being called.
4)
You can fight the fire with your back to an exit.

OPERATION
a. Always leave safety grills and filters in place. Without
fingers and loose clothing.

these components,

operating

blowers could

catch onto hair,

The manufacturer
declines all responsibility
in the event of failure to observe the instructions given here for installation,
maintenance
and suitable use of the product. The manufacturer
further declines all responsibility
for injury due to
negligence and the warranty of the unit automatically
expires due to improper maintenance.
* NOTE: Please check our website for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

C

important:
Observe

all governing

codes

and ordinances.

E

It is the customer's
responsibility:
.
To contact a qualified electrical installer.
.
To assure that the electrical installation is adequate and in conformance
with National Electrical Code, ANSI/NFPA
70 -- latest edition*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest
edition** and all local codes and ordinances.
If codes permit and a separate
ground path is adequate.

ground

wire is used, it is recommended

that a qualified

Do not ground to a gas pipe.
Check with a qualified electrician if you are not sure range hood is properly
Do not have a fuse in the neutral or ground circuit.

electrician

determine

lm

that the

C

grounded.

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IMPORTANT:
Save

installation

instructions for electrical

The range hood must be connected
The range hood should
conduit.
Wire sizes

must conform

Standards C22.1-94,
ordinances.

inspector's

with copper

be connected

directly

m
m

use.

wire only.

to the fused disconnect

(or circuit breaker)

box through

metal electrical

C
to the requirements

of the National

Electrical

Canadian

Electrical

Code Part 1 and C22.2

A U.L.- or C.S.A.-listed conduit
and at the junction box).

connector

must be provided

Code ANSl/NFPA

No. 0-M91

70 --

- latest edition**

m

latest edition*, or CSA
and all local codes

and
m

at each end of the power supply conduit

(at the range hood

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Copies of the standards listed may be obtained from:
* National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269

O

** CSA International 8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575
m

|
BEFORE INSTALLING

THE HOOD

1. For the most efficient air flow exhaust, use a straight run or as few elbows as possible.
CAUTION: Vent unit to outside of building, only.
2.

At least two people

are necessary

for installation.

3.

The hood is fitted with Screws and Drywall
they perfectly fit with your cabinet/wall.

4.

Do not use flex ducting.

5=

COLD WEATHER installations should have an additional backdraft damper installed to minimize backward cold air
flow and a nonmetallic
thermal break to minimize conduction of outside temperatures
as part of the ductwork.
The
damper should be on the cold air side of the thermal break.
The break should be as close as possible to where the ducting enters the heated portion of the house.

6=

Make up air: Local building codes may require the use of Make-Up Air Systems
Systems greater than specified CFM of air movement.
The specified CFM varies from locale to locale. Consult your HVAC professional
area.

Anchors

suitable

for most surfaces,

consult

when

a Qualified

Installer, check

using Ducted Ventilation

for specific

requirements

in your

if

PARTSSUPPLIED:
m

Blower unit housing
Hood canopy
Metal filter x 1

lm

Halogen light bulb x 2
Hardware Packet:
Transition
Allen spanner x 1
Lower bracket x 2
N,,,,,

Upper Bracket x 2
Use, Care and installation
Template
Cloth

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guide

2,9x9,5 screws x 2 (to fix the transition)
4,5x16 screws x 4 (2 to fix the drawer to the bottom of the cabinet + 2 to fix the deflector
5x18 screws x 4 (upper/lower
brackets adjusting screws)
3,5x9,5 x 4 (for definitive fixing of upper/lower brackets.

_J

PARTS NOT SUPPLIED
e

Duct, conduit and all tools required
Remote Control

for installation.

Ductless Recirculating
Kit
to be used only in the Ductless (recirculating)
version
includes: charcoal filter, charcoal filter support and fixing bracket,

deflector

on top of the cabinet

ceiling)

Ductless (recirculating) version

t_
C:

_w

_L_
Cut out for venting
system and
conduit

m

t_

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C
13/16"
\

C

0

13/16"

C

/

E

I

5/1

|

21" 3/4
Cut out for blower unit
housing

passage

9" 1/16
21"

9" 13/1616

30"-36"
15/16" - 1" 3/4

Closely

C

0

follow

the

instructions

All responsibility,
for any eventual
this manual,
is declined.

set out

in this

inconveniences,

manual.
damages

or fires caused

by not complying

with the instructions

in

VENTING METHODS

C

The hood is equipped with a transition B for discharge of fumes to the outside (Ducting
version).
Should it not be possible to discharge cooking fumes and vapour to the outside, the hood can be used in the Ductless
(recirculating)
version.
Attach a charcoal filter on the internal side of the metal filter and the deflector F directly on the
transition (Cabinet without ceiling) or at the top of the cabinet. Fumes and vapors are recycled directly through the
deflector F (Cabinet without ceiling) or by means of a duct connected to the transition B and the deflector F.
NOTE: For ductless

C

0

(recirculating)

version

only:

purchase the Ductless

Recirculating

Kit.

Minimum Duct Size (Ducting/Ductless version): 6" Round Pipe.

im

|
m
m

Roof pitch w/

|

C

(recirculating)

|
|
|
|
|
|
|
|
|
|
|
|
|

version*

|

m

Ductless

jFlashing

and cap

Side wall cap
with gravity
damper

Ducting version

|
PREPARATION
This hood is designed

to be installed

inside a cabinet

check that the cabinet, its bottom, the hanging system
enough to support the hood.
The inside of the cabinet should be accessible.

(only Blower
of the cabinet

unit housing)

and fixed at the bottom

and the wall where cabinet

However, a qualified technician must verify suitability of the materials in accordance
We suggest to mount the cabinet onto the wall after having installed the hood.
Before making cutouts, make sure there is proper clearance.
NOTE: For ductless (recirculating)
version only: Check that there
this last has been mounted to let an easy recirculation of air.
Hood installation height above cooktop is the users preference.
efficient the capturing of cooking odors, grease and smoke.

is enough

of the cabinet,

is installed

is strong

with the type of cabinet.

clearance

from

ceiling

The lower the hood above the cooktop,

The hood shall be installed at 24" minimum
to 32" above the countertop.
Check your ceiling height and the hood height maximum before you select your hood.

and deflector

the more

once

Duct pieces

Equivalent number
lenght x used
=
31/4"x10"

_

1 Ft.

x(

Duct pieces

Equivalent
number
lenght x used
=

Total

)=

Ft.

30Ft.

x(

Ft.

30Ft.

x(

Ft.

wall
cap
6" Round
with damper

@

Rect.,
straight

Total

..C
C

6 " Round,,
straight

1 Ft.

x (

) =

Ft.

7", 8"
Round,,
straight

1 Ft.

x (

) =

Ft.

6" Round,
roof cap

1 Ft.
[_

c:::T:>

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lm

Ft.

x(

3 1/4"
6"
Round
x 10"
to
rect.
transition

m

m

Rect.90 °
31/4"x10"
elbow

15Ft.

x(

)=

Ft.

Rect.45 °
31/4"x10"
elbow

9Ft.

x(

)=

Ft.

3 1/4" x 10"
6" Round to
rect.
transition
90 ° elbow

16 Ft.

x(

)=

Ft.

O
O
O

[_

Rect.90 °
31/4"x10"
flat elbow

24Ft.

31/4"x10"

30Ft.

x(

)=

45 ° elbow

Ft.
(_

x(

)=

ect. cap
wall
with damper
31/4"x10"

5Ft.

x(

7", 8" round

9 Ft.

x (

) =

Ft.

wall cap
7", 8" Round
with damper

30 Ft.

x (

) =

Ft.

Ft.

)=

C

O

Ft.

lm

6 " round
ect.to
transition

_

31/4"x10"

15Ft.

x(

)=

Round,
7", 8"
roof cap

30Ft.

3
1/4" x 10"
7"Roundto
rect.
transition

8Ft.

x(

)=

Ft.
m
m

Ft.
[_

6" round
Rect.to
transition
<_--_ 90 ° elbow

x(

)=

Ft.

C
m

6 " Round,,
90 ° elbow

15Ft.

x(

)=

Ft.

6 " Round,,
45°elbow

9 Ft.

x (

) =

Ft.

Subtotal

Maximum

Duct

duct length should

Length:

For satisfactory

not exceed

column

feet.

15Ft.

x(

the total

Ft.

)=

Subtotal

column

2 =

Subtotal

column

2 =

Total ductwork

1 =

air movement,

100 equivalent

7" Round to
3 1/4" x 10"
rect.
transition
90 ° elbow

=

C

1=

If possible,

disconnect

and move freestanding

or

box.

slide-in range from cabinet opening to provide
easier access to rear wall. Otherwise put a thick,
protective covering over countertop, cooktop or
range to protect from damage or dirt. Select a flat
surface for assembling the unit. Cover that surface
with a protective covering and place all canopy hood

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iim

m
m

parts and hardware

Run wires through hole according
Electrical Code or CSA Standards
codes and ordinances.

There must be enough power supply cable
from the fused disconnect
(or circuit breaker)
box to make the connection in the hood's

in it.

Junction
2.
m

3=

Remove
nance")

the metal filter (see paragraph "Maintetop access the inside of the range hood.

Perform

any necessary

cutout on cabinet

box/es.

Use caulking to seal all openings on wall.
Do Not turn on power until installation is
completed.

and wall

as per "Dimensions
and clearances"
paragraph for
range hood mounting and for vent system and
conduit passage.
Use the supplied template to perform the cut out on
cabinet.

the National
and local

6.

Fit the transition

on top of the hood.

7.

Regulate the rear spacer to cover the clearance
on the rear side once the hood has been

Tape the template on the bottom of the cabinet,
check that printed arrows match with the front edge
of the cabinet (without
door).
Cut as indicated.

considering

the cabinet

installed (see also paragraph
"Dimensions
and clearances") and fix it with two screws (one
per side).

s,= C;

REPLACING THE LIGHT BULB:
WARNING
Disconnect

the hood from

If new lights do not operate,

*
*

electricity

and be sure the lights are cool.

make sure the light bulb is inserted

correctly

before calling

service.

Using a flat head screwdriver
or equivalent
tool, carefully pry loose the lamp so to unthread
from the connector.
Slide out the lightbulb to be replaced and replace with a new 12V 20W 30 ° 035 GU4 bulb type MR11, "suitable
use in open luminarie'.

for

issue

Cause

What to do

C
iim

After installation, the
unit doesn't work?

1. The power source is not turned

ON.

1.

Make sure the circuit breaker

The power line and the cable locking
connector is not connecting properly.

2.

Check the power connection
unit is connected properly.

3.

The switch board and control board

3.

Make sure the wirings between the
switch board and control board are

are disconnected.

connected
4.

The switch board or control board is
defective.

the switch board or control

1.

Change

the motor.

2.

The motor will function properly after the
thermally protected system cool down.

condenser.

3.

Change

1. The motor

is not secure in place.

1. Tighten

2.

Damaged

blower wheel.

2. Change the blower wheel.

3.

The hood is not secured

1.

Defective

2.

The light bulb is loose.

The thermally protected system
detects if the motor is too hot to
operate

3.

The motor is working,
but the lights are not.

The hood is not venting

and shuts the motor down.

Damaged

halogen

in place.

bulb.

1. The hood might be hanging

out properly.

to high

the condenser.
the motor in place.

3. Check the installation

of the hood.

1.

Change

the halogen

bulb.

2.

Tighten

the light bulb.

1.

Adjust the distance

between

top and the bottom
24" and 32" range.

of the hood within

from the cook top.

the cook

2.

The wind from the opened windows or
opened doors in the surrounding area
are affecting the ventilation of the
hood.

2.

Close all the windows and doors to
eliminate the outside wind flow.

3.

Blocking in the duct opening
ductwork.

3.

Remove all the blocking
work or duct opening.

from the duct

4.

The direction

4.

Adjust the duct opening

direction.

against

Metal filter is vibrating.

possible

of duct opening

or

is

the wind.

5.

Using the wrong size of ducting.

5. Change the ducting to at least 8" or
higher.

1.

Metal filter is loose.

1.

@

Change

m

properly.

Change
board.

2.

The unit is vibrating.

with the

4.

1. The motor is defective,
seized.

O
O

2.

wirings

Light works, but motor is
not turning.

and the

unit's power is ON.

the metal filter.

O

Staple your receipt here.
Proof of the original purchase
date is needed to obtain service

C

under the warranty.

One Year

Service

Repair

Warranty:

For one year from date of original purchase, we will provide
parts or components
due to manufacturing
defects.
One Year

Parts

free of charge, service

labor to repair any failed

Warranty:

For one year from date of original purchase, we will provide free of charge,
parts or components
that failed due to manufacturing
defects. Consumable
include: Light Bulbs, Metal and Carbon Filters.

nonconsumable
replacement
parts not covered by this warranty

Who is Covered:
This warranty is extended to the original purchaser for products purchased for ordinary home use in the 48
mainland states, Hawaii and Washington
D.C. In Canada and Alaska, this warranty is Limited. There might
be costs associated with shipping the products to our designated service locations or you might need to pay
service technician's travel costs, to have the appliance repaired in-home.
This

Warranty

will

be Voided

Product damaged through
installation instructions.

when:

negligence,

misuse,

abuse, accident,

improper installation

and failure to follow

When product is used commercially
or other than its intended purpose. Damaged because of improper
connection with equipment of other manufacturers.
Repaired or modified by anyone other than Zephyr's
Authorized Agents.

What is Not Covered:
Consumable
parts such as light bulbs, filters, and fuses. Services outside of service area and the labor cost
incurred in connection with the removal, shipping and reinstallation cost, nor does it cover any other
contingent expenses. The natural wear of finish, and wear due to improper maintenance,
use of corrosive
and abrasive cleaning products, pads, and oven cleaner products. Chips, dents or cracks due to abuse,
misuse, freight damage, or improper installation. Service trips to your home to teach you how to use the
product.

Damage

of product caused

by accident,

fire, floods or act of God.

This warranty is valid in the United States and Canada. It is non-transferable
and applies only to the original
purchaser and does not extend to subsequent owners of this product. Any applicable implied warranties,
including the warranty of merchantantability,
are limited in duration to a period of express warranty as
provided herein beginning with the date of original purchase at retail and, no warranties, whether express or
implied, shall apply to this product thereafter.
Have your product proof of purchase
Or write to:

with date ready for warranty

Zephyr Corporation
Service and Warranty Department
395 Mendell Street
San Francisco, CA 94124

issues.

Part Description

Part#

halogen bulb, 12V 20 W

ZOB=0013

metal filter

GF02ZA

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Part Description

Part#
s_=

Ductless Recirculating Kit

ZRC=00GL

charcoal replacement filter

ZOF=C063

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remote

control
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®

@



---

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