Zebra Printers 105S Users Manual
105S to the manual 8b301a41-3fc1-440e-ad13-7a5ea4a2109a
2015-01-26
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Customer Order # 11991L
Manufacturer Part # 11991LB Rev. 2
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This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the
information and use of parties operating and maintaining the equipment described herein. Such proprietary
information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed
written permission of Zebra Technologies Corporation.
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Continuous improvement of products is a policy of Zebra Technologies Corporation. All specifications and signs are
subject to change without notice.
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Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
In order to ensure compliance, this printer must be used with a Shielded Power Cord and Shielded Communication
Cables.
“The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies Corporation
could void the user’s authority to operate the equipment.”
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This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in
the radio interference regulations of the Canadian Department of Communications.
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Zebra Technologies Corporation takes steps to assure that its published Engineering Specifications and Manuals are
correct; however, errors do occur. Zebra Technologies Corporation reserves the right to correct any such errors and
disclaims liability resulting therefrom.
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In no event shall Zebra Technologies Corporation or anyone else involved in the creation, production, or delivery of
the accompanying product (including hardware and software) be liable for any damages whatsoever (including,
without limitation, damages for loss of business profits, business interruption, loss of business information, or other
pecuniary loss) arising out of the use of or the results of use or inability to use such product, even if Zebra
Technologies Corporation has been advised of the possibility of such damages. Because some states so not allow the
exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you.
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This copyrighted manual and the label printer described herein are owned by Zebra Technologies Corporation. All
rights are reserved. Unauthorized reproduction of this manual or the software in the label printer may result in
imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil
liability.
© 2001 Zebra Technologies Corporation. All rights reserved.
All products and brand names are trademarks of their respective companies. All rights reserved.
Zebra S-Series User’s Guide
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Scope........................................................................................................................1
Model Designation...................................................................................................1
System Overview .....................................................................................................2
Communication Capabilities ..............................................................................2
Thermal Transfer Printer Internal Functions ......................................................2
Print Mechanism Capabilities.............................................................................2
Media Transport Mechanism Capabilities..........................................................3
Additional System Requirements ............................................................................3
Media and Ribbon Requirements.............................................................................4
Warnings and Precautions........................................................................................4
Installation ..........................................................................................................4
230 VAC Operation ............................................................................................4
Use of Shielded Cable ........................................................................................5
Ribbons and Printhead Wear ..............................................................................5
Repacking ...........................................................................................................5
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Unpacking ................................................................................................................7
Inspection .................................................................................................................7
Reporting Damage ...................................................................................................7
Storage and Reshipping ...........................................................................................8
Power Connection ....................................................................................................8
AC Voltage Selection Procedure ........................................................................8
AC Power Fuse Replacement .............................................................................9
115 VAC Operation ..........................................................................................10
230 VAC Operation ..........................................................................................10
Site Requirements ..................................................................................................10
Ribbon Loading (105Se)........................................................................................11
Ribbon Loading (160S)..........................................................................................14
Zebra S-Series User’s Guide
iii
Media Loading....................................................................................................... 15
Roll Media........................................................................................................ 15
Tear-Off Mode ................................................................................................. 17
Rewind Mode ................................................................................................... 17
Peel-Off Mode.................................................................................................. 17
Cutter Mode...................................................................................................... 18
Fanfold Media .................................................................................................. 18
Removing Used Ribbon (105Se)........................................................................... 19
Removing Used Ribbon (160S)............................................................................. 20
Initial Printer Power Up......................................................................................... 21
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Operating Your Zebra S-Series Printer ................................................................. 23
Printer Operating Modes ....................................................................................... 23
Media Sensing Modes ...................................................................................... 23
Media Transport Modes ................................................................................... 24
Front Panel Keys ................................................................................................... 26
PAUSE Key...................................................................................................... 26
FEED Key ........................................................................................................ 26
CANCEL Key .................................................................................................. 26
MODE Key ...................................................................................................... 27
Front Panel Lights ................................................................................................. 27
Power-On Self Test ............................................................................................... 28
Printer Self Tests ................................................................................................... 28
Introduction ...................................................................................................... 28
CANCEL Key Self Test ................................................................................... 30
PAUSE Key Self Test ...................................................................................... 31
FEED Key Self Test ......................................................................................... 32
FEED Key and PAUSE Key Self Test............................................................. 33
MODE Key Self Test ....................................................................................... 33
PAUSE Key and CANCEL Key Self Test....................................................... 33
FEED Key and CANCEL Key Self Test ......................................................... 34
Extended Printer Diagnostics ................................................................................ 34
Sample ZPL II® Label Formats ............................................................................ 35
Format 1: Simple Text and a Barcode............................................................. 36
Format 2: Saving a Label Format as a Graphic Image.................................... 36
Format 3: Using a Serialized Data Field ......................................................... 37
Zebra S-Series User’s Guide
iv
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Option Switches .....................................................................................................39
Bank 1 ...............................................................................................................40
Bank 2 ...............................................................................................................41
Configuration Mode...............................................................................................42
Calibration ........................................................................................................43
Adjusting the Print Darkness ............................................................................44
Adjusting the Media Rest Position ...................................................................44
Adjusting the Position of the Top of the Label.................................................44
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System Components...............................................................................................45
System Considerations...........................................................................................45
Communications Code......................................................................................45
Interfaces...........................................................................................................46
Data Specifications ...........................................................................................46
RS-232 Serial Data Port.........................................................................................46
RS-232 Pinouts .................................................................................................46
Hardware Control Signal Descriptions .............................................................47
RS-232 Cabling Requirements .........................................................................47
Interconnect to DTE Devices............................................................................48
Interconnect to DCE Devices ...........................................................................48
Parallel Cabling Requirements .........................................................................49
Parallel Interface ...............................................................................................49
Signal Descriptions ...........................................................................................50
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Overview................................................................................................................51
Cleaning .................................................................................................................51
Exterior Surfaces ..............................................................................................51
Interior ..............................................................................................................51
Printhead and Platen Roller ..............................................................................52
Media, Ribbon, and Label Available Sensors ..................................................57
Cutter Module ...................................................................................................57
Lubrication .............................................................................................................58
Zebra S-Series User’s Guide
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Toggle Positioning................................................................................................. 59
Printhead Pressure Adjustment.............................................................................. 59
Black Mark Media Sensor Position Adjustment ................................................... 60
Transmissive Media Sensor Position Adjustment ................................................. 60
Upper Transmissive Media Sensor Position Adjustment................................. 61
Lower Transmissive Media Sensor Position Adjustment ................................ 62
Media and Ribbon Sensor Sensitivity Adjustment................................................ 63
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Printer Specifications............................................................................................. 71
Printing Considerations .................................................................................... 71
Print Speeds...................................................................................................... 71
Media Handling................................................................................................ 72
Media................................................................................................................ 72
Ribbon .............................................................................................................. 73
Zebra Programming Language II (ZPL II®).................................................... 73
Bar Codes ......................................................................................................... 73
Standard Fonts.................................................................................................. 74
Physical ............................................................................................................ 76
Electrical........................................................................................................... 76
Communications Interface ............................................................................... 77
Environmental Ranges ..................................................................................... 77
Options and Accessories .................................................................................. 77
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Peel-Off ................................................................................................................. 79
Cutter Module........................................................................................................ 79
Media Rewind ....................................................................................................... 79
Fanfold Supply Bin................................................................................................ 80
External ZebraNet™ (Ethernet) Interface ............................................................. 80
Black Mark (Reflective) Sensor ............................................................................ 80
Optional Printer Fonts ........................................................................................... 81
230 VAC Factory Setup ........................................................................................ 82
512 KB DRAM Memory Expansion ..................................................................... 82
12-Dot/mm and 6-dot/mm Printhead..................................................................... 82
Zebra S-Series User’s Guide
vi
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230 VAC Power Cord ............................................................................................83
ASCII Code Chart..................................................................................................84
Adjusting Darkness for “In-Spec” Bar Codes........................................................85
Label Darkness Levels......................................................................................86
Optional Printer Fonts............................................................................................88
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Zebra S-Series User’s Guide
vii
Zebra S-Series User’s Guide
viii
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This user’s guide contains descriptive information and operational
instructions for the Zebra 105Se and the 160S thermal transfer demand
printers. It contains information on how to set up and operate the printer
as well as adjustment and maintenance procedures that can be performed
by the operator. Information covering the use and operation of Zebra
S-Series Printer options is also included.
Additional documentation for the Zebra S-Series Printer is available:
• The ZPL II® Programming Guide (part # 46469L).
• The two-volume Maintenance Manual: Volume 1: General
Maintenance (part # 38452L) contains the information you need to
maintain your printer. Volume 2: Circuit Descriptions and Electrical
Schematics (part # 38453L) contains the information you need to repair
the circuit boards at the component level. You may order both volumes
as a set (part # 31452L).
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Labels located inside the media compartment above the frame support at
the rear of the S-Series Printer include both the serial number and model
designation. If you need to contact our technical support staff for
assistance, please have both the model designation and serial number
available so that we may help you more efficiently.
Zebra S-Series User’s Guide
1
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The S-Series Printer, when connected to an appropriate ASCII data source,
functions as a complete label, ticket, and tag printing system. Customersupplied asynchronous modems may be used to connect remote hosts to
the S-Series Printer.
Connection of the S-Series Printer to data sources using data codes other
than ASCII requires the use of an appropriate protocol converter.
Connection to data sources using interfaces other than the type installed in
the printer requires the use of an appropriate interface converter.
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The S-Series Printer comes with either an Electronics Industries
Association (EIA) RS-232 serial data interface or a factory-installed
parallel interface. In both cases, the required interface cable is not
supplied with the printer.
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Command/control data signals are received via the RS-232 port, parallel
port, or DIP switches and are sent to the main logic board. The
microprocessor continuously monitors these signals along with the inputs
received from the control panel and various sensors. The microprocessor
interprets this information and controls the S-Series Printer’s mechanics,
printhead, communications, command interpretation, label formatting,
media control, and mechanical drive.
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The print mechanism has been designed to print random information
labels, tickets, and tags. It uses a thermal printhead that heats a ribbon as it
passes beneath the print elements, melting its ink onto the media (direct
thermal uses heat-sensitive media instead of an inked ribbon). Constant
print speeds may be selected via software control.
2
Zebra S-Series User’s Guide
The standard printhead for the S-Series Printer has a print resolution of
8 dots/mm (203.2 dots/inch). Optional printheads are available for the
105Se for either 6 dots/mm (152 dots/inch) or 12 dots/mm (300 dots/inch)
resolution.
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The media transport mechanism of the S-Series Printer has been designed
to accommodate various types of media, including die-cut labels, ticket
and tag stock, continuous roll, and fanfold media.
Media may be rewound internally onto standard 3" cores if the rewind
spindle option is installed. With the peel-off option, backing material may
be rewound internally.
Ribbons for the S-Series Printer are supplied on 1" cores in standard
widths and lengths.
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In addition to the Zebra S-Series Printer, you need the following items to
form a complete label preparation system:
• Label, ticket, or tag stock.
• An intelligent device, such as a computer, for data entry or entry of ZPL
II formats.
• A data communication cable to connect the controlling device to the
printer (remote installations may require additional cables and
communication devices, such as modems and/or protocol converters).
• Thermal transfer ribbon (if using thermal transfer mode).
Zebra S-Series User’s Guide
3
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Print quality not only depends on the Zebra S-Series Printer, but also on
the print media. Factors such as reflectivity and contrast are important for
bar code scanning applications. Factors such as paper abrasion and
temperature requirements are important in maintaining the life of the
printhead.
We STRONGLY RECOMMEND the use of Zebra-brand media for
continuous high quality printing. A wide range of paper, polypropylene,
polyester, and vinyl stock has been specifically engineered to enhance the
printing capabilities of the printer and to ensure against premature
printhead wear.
Continuous roll form paper, fanfold media, or cardstock with optional
perforations and registration holes may be used. The standard 160S
Printer and 105Se Printer with an optional reflective sensor can use
“black-mark media” (media having a black mark printed on the liner side
for use in positioning the labels).
Since print quality is affected by media and ribbon, printing speeds, and
printer operating modes, it is very important to run tests for your
applications. This is especially true if you’re operating in peel-off mode,
where these variables combine with label size, backing content, diecut
depth, and even humidity to affect printer operation.
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Zebra S-Series User’s Guide
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Zebra S-Series User’s Guide
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When unpacking the Zebra S-Series Printer, make sure you save all
packing materials. Once the printer is out of the box, raise the printer’s
media access door and remove the power cord.
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Inspect the printer for possible damage incurred during shipment.
• Check all exterior surfaces for damage.
• Raise the media access door and inspect compartment for damage to
components.
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If you discover shipping damage upon inspection:
• Immediately notify the shipping company of the damage.
• Retain all packaging material for shipping company inspection.
• File a damage report with the shipping company and notify your local
distributor and Zebra Technologies Corporation of the damage. Zebra
Technologies Corporation is not responsible for any damage incurred
during shipment of the equipment and will not repair this damage under
warranty. Immediate notification of damage to the shipping company
or its insuring agency generally results in ensuring any damage claim
validity and ultimate monetary compensation.
Zebra S-Series User’s Guide
7
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If you are not placing the printer into operation immediately, repackage it
using the original packing materials. The S-Series Printer may be stored
under the following conditions:
• Temperature: –40° to +158° F (–40° to +70° C)
• Relative humidity: 20% to 85% non-condensing
Should it become necessary to ship your printer, remove any ribbon and
paper roll from the supply spools, otherwise damage to the printer could
result. Carefully pack the printer in a suitable container to avoid damage
during transit. Whenever possible, use the original container and
packaging material from the factory. If you use a different container, a
procedure similar to the original factory packaging should be followed.
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The S-Series Printer’s AC voltage may be set for either 115 VAC or 230
VAC operation. To match the printer’s power entry selection to the
available power source, refer to Figure 1 and follow the procedure outlined
below:
1. Locate the AC power area at the rear of the printer.
2. Using a small flatblade screwdriver or similar tool, move the voltage
selection switch to the 115 V or 230 V position as required. (The
initial position of the switch depends on how the printer was ordered.)
Make sure that the appropriate fuse is in place.
8
Zebra S-Series User’s Guide
Figure 1
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A user-replaceable AC power fuse is located just above the power
ON/OFF switch (see Figure 1). For a 115 VAC installation, the
replacement fuse is a 3AG Fast Blow style rated at 5 Amp/250VAC. For a
230 VAC installation, the fuse is the same style but rated at 3 Amp/250
VAC. Make sure the fuse you use is correct for the voltage source.
Note:
Before replacing the fuse, turn the AC power switch OFF and
unplug the AC power cable.
1. To replace the fuse, insert the tip of a flatblade screwdriver into the
slot in the end of the fuse holder end cap.
2. Press in slightly on the end cap and turn the screwdriver slightly
counterclockwise. This disengages the end cap from the fuse holder
and allows you to remove the fuse.
3. To install a new fuse, remove the old fuse and insert the new fuse into
the fuse holder.
4. Push the end cap in slightly, then insert the tip of a flatblade
screwdriver into the slot in the end cap and turn clockwise to engage it.
Zebra S-Series User’s Guide
9
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1. Confirm that the voltage selector switch is set to 115 V.
2. Attach the supplied power cord to the AC power receptacle located on
the rear of the printer.
3. Connect the opposite end of the power cord to a properly grounded
source of 115 VAC (50 or 60 Hz) power rated for at least 5 Amps.
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1. Confirm that the voltage selector switch is set to 230 V.
2. Depending on how the printer was ordered, a power cord may or may
not be provided for 230 VAC operation. If not provided, obtain a cord
set with the proper AC power plug. The cord may then be connected
to the standard (international) IEC-type 3-prong AC connector
provided on the S-Series Printer. Refer to “230 VAC Power Cord” on
page 83 for more information.
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The S-Series Printer may be installed on any solid, level surface of
sufficient size and strength to accommodate the unit. The area in which
the printer operates must meet the environmental conditions specified (see
page 77).
Since the Zebra S-Series Printer was designed and is fabricated as an
industrial-type unit, it functions satisfactorily in areas such as a warehouse
or factory floor that conform to the specified environmental and electrical
conditions (see page 76).
10
Zebra S-Series User’s Guide
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Refer to Figure 4 throughout this procedure.
Note:
When placing the ribbon roll on the ribbon supply spindle, make
sure that the core is pushed up against the stop on the ribbon
supply spindle and that the ribbon is aligned squarely with its
core. If this is not done, the ribbon may not cover the inside edge
of the printhead, exposing print elements to potentially damaging
contact with the media.
Do not load ribbon if the printer is to be used in the direct thermal
mode.
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1. Align the segments of the ribbon supply spindle. See Figure 2.
Figure 2
2. Place the ribbon roll on the ribbon supply spindle.
3. Open the printhead by moving the handle to the OPEN position.
Zebra S-Series User’s Guide
11
4. Important...To make ribbon loading and unloading easier, make a
leader for your ribbon roll if it doesn’t already have one (refer to
Figure 3). Tear off a strip of media (labels and backing) about 6" - 12"
long from the roll. Peel off a label from this strip and remove the
remaining labels. Apply half of this label to the end of the strip and
the other half to the end of the ribbon. This acts as a ribbon leader.
Figure 3
5. Thread the leader and attached ribbon as shown in Figure 4. Be
careful not to crease or wrinkle the ribbon.
6. Remove the hook from the ribbon take-up spindle.
7. Place the leader under the long leg of the hook and wind for several
turns.
8. Close the printhead by moving the lever to the CLOSED position.
12
Zebra S-Series User’s Guide
Figure 4
Zebra S-Series User’s Guide
13
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Refer to Figure 4 throughout this procedure.
Note:
When placing the ribbon roll on the ribbon supply spindle, make
sure that the core is pushed up against the stop on the ribbon
supply spindle and that the ribbon is aligned squarely with its
core. If this is not done, the ribbon may not cover the inside edge
of the printhead, exposing print elements to potentially damaging
contact with the media.
Do not load ribbon if the printer is to be used in the direct thermal
mode.
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1. Align the segments of the ribbon supply spindle. See Figure 2.
2. Place the ribbon roll on the ribbon supply spindle.
3. Open the printhead by moving the handle to the OPEN position.
4. Important...To make ribbon loading and unloading easier, make a
leader for your ribbon roll if it doesn’t already have one (refer to
Figure 3). Tear off a strip of media (labels and backing) about 6" - 12"
long from the roll. Peel off a label from this strip and remove the
remaining labels. Apply half of this label to the end of the strip and
the other half to the end of the ribbon. This acts as a ribbon leader.
5. Thread the leader and attached ribbon as shown in Figure 4. Be
careful not to crease or wrinkle the ribbon.
6. Place the leader around the ribbon take-up spindle and wind
counterclockwise for several turns.
7. Close the printhead by moving the lever to the CLOSED position.
14
Zebra S-Series User’s Guide
0HGLD/RDGLQJ
To load media, move the printhead locking lever to the OPEN position.
Refer to Figures 5, 6, 7, and 8. When the media is loaded, close the
printhead by moving the lever on the upper printhead mechanism to the
CLOSED position.
Note:
The first time you load media and whenever you subsequently
change the media type, you must re-calibrate the printer. See
“Calibration” on page 43 for details.
5ROO0HGLD
Roll media may contain labels of a fixed length with gaps in between or it
may be formed as one continuous length with no gaps (see “Continuous
Media” on page 91 for a complete definition). Both types of roll media
mount inside the printer in the same manner. To load roll media, refer to
Figures 5 and/or 6 and do the following:
1. Move the media guide and media supply guide as far away from the
printer frame as possible.
2. Place the media roll on the media supply hanger.
3. Push the media supply guide inward until it is just touching the outer
side of the media supply roll. (The guide must not cause pressure or
excessive drag on the media supply roll.)
4. Thread the media through the printhead as shown in the illustrations.
5. Adjust the media guide until it just touches the outer edge of the media
without causing it to buckle.
6. Close the printhead by moving the lever located on the upper
printhead assembly to the CLOSED position.
Zebra S-Series User’s Guide
15
Figure 5
Figure 6
16
Zebra S-Series User’s Guide
7HDU2II0RGH
Follow the instructions described in “Roll Media” on page 15.
5HZLQG0RGH
Note:
Rewind option required.
To initially configure the printer for this mode, follow these steps:
1. Remove the media rewind plate from its storage location in front of
the printhead inside the media compartment.
2. Invert the rewind plate so that the lip on the attached hook plate points
down.
3. Insert the hook plate lip a short distance (1/2") into the lower opening
in the side plate.
4. Align the upper end of the rewind plate with the corresponding
opening in the side plate and slide the rewind plate in so that it stops
against the main frame.
5. Remove the hook from the take-up spindle shaft.
6. Route the media as shown in Figures 5 and 6 and wind it 1-2 times
around a 3" core.
3HHO2II0RGH
1. Remove the rewind plate if one is present and store it on the two
mounting screws on the inside of the front panel. Align the notch or
web in the media so that the take label sensor can sense a peeled label.
2. Load media as shown in Figures 5 and 6.
3. Remove the hook from the take-up spindle shaft.
4. Remove several labels from the media backing and then wind the
backing 1-2 times around the media take-up spindle and reinstall the
hook.
Zebra S-Series User’s Guide
17
&XWWHU0RGH
Follow the instructions described in “Roll Media” on page 15 with the
exception of step 6: first route the media through the cutter module (see
Figures 5 and 6) and then close the printhead assembly by moving the
lever located on the upper printhead assembly to the CLOSED position.
)DQIROG0HGLD
To load fanfold media, place the fanfold media in the bottom or to the rear
of the media compartment or fanfold supply bin (105Se only) and thread it
through the printhead as shown in Figures 7 and 8. Adjust the media guide
using the thumb screw to keep the media from drifting left or right.
Fanfold media from outside the printer feeds through one of the two access
slots: one at the bottom of the printer, and one at the rear.
Figure 7
18
Zebra S-Series User’s Guide
Figure 8
5HPRYLQJ8VHG5LEERQ 6H
To remove used ribbon, refer to Figure 9 and follow the steps below.
1. Pull the hook out slightly, then rotate the hook back-and-forth several
times as shown and remove it from the spindle.
2. Grasp the used ribbon and remove it from the ribbon take-up spindle.
3. Remove the empty core from the ribbon supply spindle.
4. Follow the ribbon loading procedure on page 11 to load the new
ribbon.
Figure 9
Zebra S-Series User’s Guide
19
5HPRYLQJ8VHG5LEERQ 6
Refer to Figure 10.
1. Turn the knob at the end of the ribbon take-up spindle (1) clockwise
until it stops. This causes the ribbon release bars to pivot down (2),
easing the spindle’s “grip” on the wound ribbon.
2. Slide the ribbon off of the ribbon take-up spindle. Once the used
ribbon has been removed, ensure that the arrow on the knob aligns
with the indented notch in the ribbon take-up spindle (see inset).
3. Remove the empty core from the ribbon supply spindle.
4. Follow the ribbon loading procedure on page 14 to load the new
ribbon.
Figure 10
20
Zebra S-Series User’s Guide
,QLWLDO3ULQWHU3RZHU8S
After you finish loading the ribbon and media, continue reading through
“Operation” beginning on page 23 and “Configuration and Calibration”
beginning on page 39. Perform the following initial printer power-up
steps as you come to them:
1. Power-On Self Test (POST)
2. Calibration
Note:
Subsequent power-ups do not necessarily require step 2 to be
performed.
Zebra S-Series User’s Guide
21
22
Zebra S-Series User’s Guide
%®lÃAÏ
2SHUDWLQJ1.0 ODU (Optical Density Unit)
Density of the back of the media on which the
black mark is printed
72
0.5 ODU maximum
Zebra S-Series User’s Guide
5LEERQ
105Se
Ribbon Width
Zebra recommends using ribbon Maximum
at least as wide as the media
Minimum
you are using to protect the
printhead from wear.
160S
4.33"
110 mm
6.89"
175 mm
0.94"
24 mm
2.0"
51 mm
300 m
Standard
lengths
2:1 media to ribbon roll ratio
984 ft.
300 m
984 ft.
3:1 media to ribbon roll ratio
1476 ft.
450 m
1476 ft.
450 m
Roll size
Inner diameter of core
1.0"
25.4 mm
1.0"
25.4 mm
Outside diameter of full roll of ribbon
3.2"
81 mm
3.2"
81 mm
=HEUD3URJUDPPLQJ/DQJXDJH,, =3/,,
•
Downloadable graphics with data compression
•
Communicates in printable ASCII characters
•
Bit image data transfer and printing, including mixing of
text and graphics
•
Controlled by a mainframe, minicomputer, PC, or other
data entry device
•
Format inversion
•
Serialized fields
•
Mirror image printing
•
•
UPC/EAN (nominal 100% magnification [6 dots/mm and •
12 dots/mm only])
•
Bitmap and scalable fonts
•
Programmable quantity with print pause
In-Spec OCR-A and OCR-B
Four-position field rotation (0°, 90°, 180°, 270°)
%DU&RGHV
•
Code 11, Code 49, Code 93
•
•
Code 39 (supports ratios of 2:1, 3:1, 5:2, 7:3)
•
PDF 417
•
Interleaved 2 of 5
•
POSTNET
•
CODABAR (supports ratios of 2:1, 3:1, 5:2)
•
MSI
•
Industrial 2 of 5, Standard 2 of 5
•
E/EAN-8, E/EAN-13, EAN EXTENSIONS
•
Plessey
•
•
Code 128 (supports serialization in subsets B and C and •
UCC Case C Codes)
Zebra S-Series User’s Guide
UPC-A
DataMatrix
MAXICODE
73
6WDQGDUG)RQWV
The scalable smooth font (CG Triumvirate™ Bold Condensed) is
expandable on a dot-by-dot basis, height- and width-independent, while
maintaining smooth edges. Maximum size depends on available memory.
Fonts A, B, C, D, E, F, G, and H are expandable up to 10 times, height- and
width-independent; however, fonts E and H (OCR-A and OCR-B) are not
considered in-spec when expanded.
IBM Code Page 850 international character sets are standard in fonts A, B,
C, D, E, F, G, and through software control.
Note:
See “Optional Printer Fonts” on page 81 for the availability of
additional fonts.
Font Matrices for 8 dots/mm Printhead (105Se and 160S)
Font
Matrix
(in dots)
Type
Character Size
Inches
Height
Width
Millimeters
Height
Width
Intercharacter
gap
Char./Inch
Height
Width
Char./
Inch
A
9
5
1
U-L-D
0.044
0.029
33.90
1.13
0.75
1.33
B
11
7
2
U
0.054
0.044
22.60
1.38
1.13
0.89
C,D
18
10
2
U-L-D
0.088
0.059
16.95
2.25
1.50
0.67
E
28
15
5
OCR-B
0.138
0.098
10.17
3.50
2.50
0.40
0.50
F
26
13
3
U-L-D
0.128
0.079
12.71
3.25
2.00
G
60
40
8
U-L-D
0.295
0.236
4.24
7.50
6.00
0.17
H
21
13
6
OCR-A
0.103
0.093
10.71
2.63
2.38
0.42
GS
24
24
0
SYMBOL
0.118
0.118
8.48
3.00
3.00
0.33
0
Default: 15 x 12
U-L-D
Scalable
* U = Uppercase, L = Lowercase, D = Descenders
74
Zebra S-Series User’s Guide
Font Matrices for 6 dots/mm Printhead
Font
Matrix
(in dots)
Type
Character Size
Inches
Millimeters
Height
Width
Intercharacter
gap
A
9
5
1
U-L-D
0.059
0.039
25.40
1.50
1.00
1.00
B
11
7
2
U
0.072
0.059
16.93
1.83
1.50
0.67
C,D
18
10
2
U-L-D
0.118
0.079
12.70
3.00
2.00
0.50
E
21
10
3
OCR-B
0.138
0.085
11.72
3.50
2.17
0.46
Height
Width
Char./Inch
Height
Width
Char./
Inch
F
26
13
3
U-L-D
0.171
0.105
9.53
4.33
2.67
0.38
G
60
40
8
U-L-D
0.394
0.315
3.18
10.00
8.00
0.13
H
17
11
4
OCR-A
0.112
0.098
10.16
2.83
2.50
0.40
GS
24
24
0
SYMBOL
0.157
0.157
6.35
4.00
4.00
0.25
0
Default: 15 x 12
U-L-D
Scalable
* U = Uppercase, L = Lowercase, D = Descenders
Font Matrices for 12 dots/mm Printhead
Font
Matrix
(in dots)
Type
Character Size
Inches
Millimeters
Height
Width
Intercharacter
gap
A
9
5
1
U-L-D
0.029
0.016
50.80
0.73
0.40
2.00
B
11
7
2
U
0.036
0.023
33.86
0.91
0.58
1.34
C,D
18
10
2
U-L-D
0.059
0.033
25.40
1.49
0.83
1.00
E
42
20
6
OCR-B
0.138
0.066
23.44
3.50
1.67
0.92
0.76
Height
Width
Char./Inch
Height
Width
Char./
Inch
F
26
13
3
U-L-D
0.185
0.042
19.06
2.15
1.06
G
60
40
8
U-L-D
0.198
0.132
6.36
5.02
3.35
0.26
H
34
22
8
OCR-A
0.112
0.072
20.32
2.84
1.82
0.80
GS
24
24
0
SYMBOL
0.079
0.079
12.70
2.00
2.00
0.50
0
Default: 15 x 10
U-L-D
Scalable
* U = Uppercase, L = Lowercase, D = Descenders
Zebra S-Series User’s Guide
75
6WDQGDUG3ULQWHU)RQW([DPSOH
3K\VLFDO
Physical Characteristics
105Se
160S
Height
15.4"
391 mm
15.4"
391 mm
Width
10.5"
267 mm
13.1"
333 mm
Length
18.9"
480 mm
18.9"
480 mm
43 lbs.
19.5 kg
55 lbs.
24.9 kg
Weight (without options)
(OHFWULFDO
• 115 VAC +15%/-20% or 230 VAC +15%/-15%; 48-62 Hz
• 5 Amps @ 115V, 3 Amps @ 230V
• UL 1950 Listed-Certified to CAN/CSA-C22.2 No. 950-M89; classified
to IEC 950; complies with FCC and Canadian DOC class “A” rules
• Carries the CE mark of compliance
76
Zebra S-Series User’s Guide
&RPPXQLFDWLRQV,QWHUIDFH
• RS-232 at 110 to 19,200 baud (select from standard rates). Baud rate,
data bits, parity, error detection protocol, and XON-XOFF or DTR/DSR
handshaking are all switch-selectable. Stop bits are fixed at 1.
• Compatibility Mode Parallel Interface. Maximum cable length: 10 ft.
(304.8 cm).
(QYLURQPHQWDO5DQJHV
Operating temperature
+41°F to +104°F
+5°C to + 40°C
Storage temperature
–40°F to +158°F
–40°C + 70°C
Non-condensing relative humidity
Operating
20% to 85%
Storage
20% to 85%
2SWLRQVDQG$FFHVVRULHV
• Peel-Off capability only*
• Cutter Module
• Cutter Catch Tray
• Media Rewind with rewind and peel-off capabilities*
• Fanfold Supply Bin
• ZebraNet™
• Black Mark (Reflective) Sensor (105Se only)
• Scalable and bit-mapped smooth fonts
• Additional 512 KB memory (not available for 105Se [300 dots/inch])
* Peel-Off and Media Rewind options are mutually exclusive of the Cutter
option.
Zebra S-Series User’s Guide
77
78
Zebra S-Series User’s Guide
%®ÏÆ
3HHO2II
Your printer may be equipped with the peel-off option. In the peel-off
mode, only the label backing rewinds onto the rewind spindle. The
peel/tear bar separates the label from the backing and the label available
sensor activates the PAUSE mode to allow the operator to remove a
printed label before subsequent labels print.
This option cannot be added to a printer equipped with the optional Cutter.
&XWWHU0RGXOH
Your printer may be factory equipped with a cutter module that cuts labels
after they have been printed. In addition, an optional cutter catch tray can
be added to gather the labels once they have been cut.
0HGLD5HZLQG
Your printer may be equipped with a media rewind option. This option
supports both the rewind and peel-off modes of operation.
In rewind mode, both labels and backing material rewind internally onto a
user-supplied 3" core. A rewind bracket guides the media back to the
rewind spindle after printing.
This option cannot be added to a printer equipped with the optional Cutter.
(See Peel-Off Option above for peel-off mode of operation.)
Zebra S-Series User’s Guide
79
)DQIROG6XSSO\%LQ
Your printer may be equipped with an optional internal fanfold supply bin.
It is used to load fanfold media within the media compartment, and it
protects the media from environmental contaminants such as dust and dirt.
The fanfold media supply bin is fully adjustable. It accommodates media
from 1.57" (40 mm) to 3.54" (90 mm) wide (7.17" [183 mm] wide for the
160S) and 3.5" (89 mm) to 8" (203mm) long. The maximum stack height
for 8" long media is 4.5". Stack heights of 6.5" may be achieved with
media less than 3.5" long.
The fanfold supply bin may be installed in the field by the operator. To
install the fanfold supply bin, follow the instructions included with the
option.
Note:
The fanfold supply bin, peel-off option, and rewind option are
mutually exclusive. The fanfold supply bin may not be installed
in S-Series Printers with the peel-off option or the rewind option.
Fanfold media may be used with the rewind spindle installed by
using one of the external fanfold supply access slots (at the
bottom and rear of the printer).
([WHUQDO=HEUD1HW (WKHUQHW ,QWHUIDFH
ZebraNet allows you to connect your printer to your ethernet network.
This interface option is available for both 10Base-2 and 10Base-T
networks.
%ODFN0DUN 5HIOHFWLYH 6HQVRU
Note:
For the 105Se printer only.
The reflective sensor utilizes continuous media with black marks printed
on the back of the label liner. The black mark sensor determines the label
length and the top of the label by detecting the black mark (similar to the
way a transmissive sensor detects the gap or notch).
This option is in addition to the standard transmissive sensor and is
software- or switch-selectable.
80
Zebra S-Series User’s Guide
2SWLRQDO3ULQWHU)RQWV
The S-Series Printer can be optioned with character fonts in addition to
those which are standard in the unit.
Only one additional font can be installed in the printer at a time. This
installation should be performed by a service technician. Once installed,
this font can be used in addition to the standard fonts available in the
printer. Refer to the ZPL II Programming Guide for further application
information.
Once an optional font is installed in the printer, the configuration printout
from the CANCEL Key Self Test indicates the font type.
The following optional Scalable Smooth Fonts are presently available
(each is supplied as a complete set of standard, bold, italic, and bold italic
styles):
CG Triumvirate™
CG Times™
• CG Palacio™
•
•
•
•
Futura™
Univers®
The following Bitmap Smooth Fonts (supplied in bold style only) are
presently available:
CG Triumvirate™ Bold
• CG Times™Bold
• CG Triumvirate™ Bold Condensed • CG Palacio™ Bold
• Futura™ Bold, Univers® Bold
•
Note:
Type sizes of 6 pt, 8 pt, 10 pt, 12 pt, 14 pt, 18 pt, 24 pt, 30 pt, and
36 pt are available.
Examples of these optional fonts can be found on pages 89-90.
Zebra S-Series User’s Guide
81
9$&)DFWRU\6HWXS
Your Zebra S-Series Printer is factory set for 230 VAC operation if
requested when the order is placed. If it is necessary to reconfigure your
printer for operation at 115 VAC, see page 10.
.%'5$00HPRU\([SDQVLRQ
Note:
This option is not available for the 105Se 300 dots/inch printer.
This option increases the printer’s dynamic memory capacity from 0.5 MB
to 1 MB. This supports longer label lengths and provides more capacity
for downloadable fonts and large graphic image files. Extra memory may
be installed at the factory or in the field.
'RWPPDQGGRWPP3ULQWKHDG
Note:
This option is available on the 105Se printer only.
Optional 300 dot-per-inch and 152 dot-per-inch printhead densities
satisfy specified requirements for printing UPC/EAN symbologies or
high-density graphics and small, crisp text.
82
Zebra S-Series User’s Guide
®®lcà
9$&3RZHU&RUG
Depending on how your Zebra S-Series printer was ordered, a power cord
may or may not be included when the printer is optioned for 230 VAC,
50/60 Hz operation.
If a power cord is not supplied, you need to obtain one with the following
specifications:
• The overall length must be less than 3.8 meters.
• It must be rated for at least 5 amps, 250 V.
• The CHASSIS GROUND (EARTH) MUST BE CONNECTED to
assure safety and reduce electromagnetic interference. This is done by
the third wire in the power cord (see Figure 27).
Figure 27
• The plug cap should bear the certification mark of a known international
safety organization (see Figure 28).
Figure 28
Zebra S-Series User’s Guide
83
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84
Zebra S-Series User’s Guide
$GMXVWLQJ'DUNQHVVIRU´,Q6SHFµ%DU&RGHV
All direct thermal and thermal transfer materials do not use the same
darkness setting. The best way to check for the proper darkness is to use a
bar code verifier that actually measures bars/spaces and calculates the
Print Contrast Signal (PCS) ratio. Without the assistance of a verifier,
your eyes and/or the scanner to be used in the system may be used for
picking the optimum darkness setting. What follows is a simple yet
effective method for adjusting the darkness to print “in-spec” bar codes.
1. Load media according to the appropriate media loading and ribbon
loading instructions beginning on page 11. Ensure that the proper
print method has been selected.
2. With power OFF, press and hold the FEED key.
3. Turn the printer power ON, then release the FEED key. The printer
begins printing test labels.
4. Print a label, then press the PAUSE key. The label contains several bar
codes as well as other printer information. Normal bar codes are
printed in a horizontal format as they feed out of the printer. Rotated
bar codes are printed in a vertical format.
5. Compare the test label printed to the bar codes in Figure 29 on
page 87. If the test label appears too dark or too light, increase or
decrease the darkness setting accordingly.
6. Resume printing by pressing the PAUSE key again. Print a few labels
at the new setting and verify that proper “in-spec” bar codes are being
printed. Repeat steps 4, 5, and 6 until satisfied.
7. To stop printing test labels, press the PAUSE key, then press the
CANCEL key.
Zebra S-Series User’s Guide
85
/DEHO'DUNQHVV/HYHOV
Too Dark — Dark labels are fairly obvious. The normal bar code bars
increase in size, and the openings in small alphanumeric characters may
fill in with ink. It may be readable but not “in-spec”. Rotated bar code
bars and spaces run together.
Slightly Dark — Slightly dark labels are not as obvious. The normal bar
code is “in-spec”. Small character alphanumerics are bold and could be
slightly filled in. The rotated bar code spaces are small when compared to
the “in-spec” code, possibly making the code unreadable.
Slightly Light — Slightly light labels are, in some cases, preferred to
slightly dark for “in-spec” bar codes. Both normal and rotated bar codes
are “in-spec”, but small alphanumeric characters may not be complete.
Too Light — Light labels are obvious. Both normal and rotated bar codes
have incomplete bars and spaces. Small alphanumeric characters are
unreadable.
In-Spec — The “in-spec” bar code can only be confirmed by a verifier, but
it should exhibit some very visible characteristics. The normal bar code
has complete, even bars and clear, distinct spaces. The rotated bar code
also has complete bars and clear distinct spaces. Although it may not look
as good as a slightly dark bar code, it is “in-spec”. In both normal and
rotated styles, small alphanumeric characters appear complete.
86
Zebra S-Series User’s Guide
Figure 29
Zebra S-Series User’s Guide
87
2SWLRQDO3ULQWHU)RQWV
Your printer can be optioned with character fonts in addition to those that
are standard in the unit. The following pages illustrate the optional fonts
in each of the available styles. From time to time, additions may be made
to the list of available fonts. Contact Zebra Technologies Corporation or
your sales representative for further information.
Only one additional font can be installed in the printer at a time. This
installation should be performed by a service technician. Once installed,
this font can be used in addition to the standard fonts available in the
printer. Refer to the ZPL II Programming Guide for further application
information.
Once an optional font is installed in the printer, the configuration label
printed during the CANCEL Key Self Test indicates the font type as the
“Socket 2 ID”.
Optional Printer Fonts Currently Available
Scalable Smooth Fonts (each is supplied as a Bitmap Smooth Fonts (supplied only in Bold).
complete set of Normal, Bold, Italic, and Bold Type sizes: 6 pt, 8 pt, 10 pt, 12 pt, 14 pt, 18 pt,
Italic styles)
24 pt
CG Triumvirate™
CG Triumvirate™
—
CG Triumvirate™ Condensed
CG Times™
CG Times™
CG Palacio™
CG Palacio™
Futura™
Futura™
Univers®
Univers®
:KHQHTXLSSHGZLWKWKH%LWPDS&*7ULXPYLUDWH%ROG&RQGHQVHGIRQWWKH
6HDQG6KDYHWKHVDPHIRQWVW\OHVDVWKH6WULSH6SULQWHU
88
Zebra S-Series User’s Guide
Scalable Smooth Fonts (Optional)
Figure 30
Bitmap Smooth Fonts (Optional)
Figure 31
Zebra S-Series User’s Guide
89
Point Size Examples
Figure 32
90
Zebra S-Series User’s Guide
ÆÆAÃá
Alphanumeric — Indicating letters, numerals, and characters such as
punctuation marks.
Backfeed — The printer pulls the media and ribbon (if used) backward
into the printer so that the beginning of the label to be printed is properly
positioned behind the printhead. Backfeed occurs when you’re operating
the printer in tear-off or peel-off mode.
Bar code — A code by which alphanumeric characters can be represented
by a series of adjacent stripes of different widths. Many different code
schemes exist, such as the universal product code (UPC) or Code 39.
Black mark sensing — See “Reflective media sensor” on page 93.
Calibration (of a printer) — A process in which the printer determines
some basic information needed to print accurately with a particular media/
ribbon combination. To do this, the printer feeds some media and ribbon
(if used) through the printer and senses whether to use the direct thermal or
thermal transfer print method; whether continuous or non-continuous
media is used; and, if non-continuous media, the length of individual
labels/tags.
Character set — The set of all letters, numerals, punctuation marks, and
other characters that can be expressed by a particular barcode.
Check digit — A character added to a barcode symbol that indicates to the
scanner that it has read the symbol correctly.
Continuous media — Label or tagstock that has no web (space between
labels), notch, or gap to separate each label/tag; rather, the media is one
long piece of material.
Core diameter — The inside diameter of the cardboard core at the center
of a roll of media/ribbon.
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91
Diagnostics — Information about what printer functions are not working.
This information is used for troubleshooting.
Direct thermal printing — Printing in which direct thermal media is
used. No ribbon is used; instead, the media is coated with a substance
which reacts to heat to produce an image.
Fanfold media — Media that comes folded in a rectangular stack rather
than on a roll.
Font — A complete set of alphanumeric characters in one style of type
(e.g., Times, Helvetica).
Ips “inches-per-second” — The speed at which the label or tag is printed.
Zebra offers printers that can print from 2 ips to 12 ips.
Label — An adhesive-backed piece of paper, plastic, or other material on
which information is printed.
Label available sensor — For printers equipped with the peel-off option,
this sensor detects a printed label waiting to be taken or “picked” by the
operator. While it detects this label, the printer does not print additional
labels. Once the label has been taken, printing resumes. Also called
“take-label sensor”.
Label backing (label liner) — The material on which labels are affixed
during manufacture and is discarded or recycled by the end-users. Label
backing (or liner) has a non-stick surface which allows the label to be
easily removed by the end-user and placed in the desired location.
Mark sensing — See “Reflective media sensor” on page 93.
Media — Material onto which data is printed by the printer. Types of
media include tagstock, continuous, fanfold, roll, etc.
Media hanger — The hanger that supports media rolls and provides
consistent media feed to the printhead.
Non-volatile memory — Electronic memory that retains data even when
power is removed.
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Zebra S-Series User’s Guide
Print speed — The speed at which printing occurs. For thermal transfer
printers, this speed is expressed in terms of ips (inches per second). Zebra
offers printers that can print from 2 ips to 12 ips.
Printhead wear — The degradation of the surface of the printhead and/or
the print elements over time. Heat and abrasion can cause printhead wear.
Therefore, to maximize the life of your printhead, use the lowest print
darkness setting (sometimes called “burn temperature” or “head
temperature”) and the lowest printhead/toggle pressure necessary. Also,
use ribbon that is as wide or wider than the media to protect the printhead
from the rougher media.
Reflective media sensor — A sensor that detects a black mark on the back
of media by measuring the reflectivity of the media. This mark helps the
printer determine label size and print registration.
Registration — Alignment of printing with respect to the top of a label/
tag.
Ribbon — A band of inked material that is pressed by the printhead
against the media to transfer an image onto the media, which in turn is
pressed against the platen. A ribbon consists of a base film coated with
wax or resin “ink.” Zebra ribbons also have a back coating that protects
the printhead from damage. The ribbon transfers ink onto the media when
heated by the printhead.
Ribbon wrinkle — A wrinkling of the ribbon caused by improper
alignment of the strip plate and/or printhead pressure. This wrinkle can be
seen just above the strip plate. Ribbon wrinkle can cause voids in the print
and/or the spent ribbon to rewind unevenly. This is a condition that should
be corrected by performing adjustment procedures.
Roll media — Media that comes supplied rolled up on a core (usually
cardboard). Contrast this with fanfold media, which comes folded in a
rectangular stack.
Supplies — Supplies is a general term for ribbon and media.
Zebra S-Series User’s Guide
93
Tag — A type of media having no adhesive backing but featuring a hole or
notch by which the tag can be hung. Usually tags are made of cardboard
or other durable material.
Take label sensor — See “Label available sensor” on page 92.
Thermal direct printing — See “Direct thermal printing” on page 92.
Thermal transfer printing — A printing method in which the printhead
heats an ink- or resin-coated ribbon against the media, causing the ink/
resin to transfer onto the media. By selectively heating the ribbon, you can
form an image on the media. See also “Ribbon” on page 93.
Transmissive media sensor — A sensor that is located behind the
printhead; detects the presence of media and, for non-continuous media,
the position of the web, hole, or notch that separates each label.
Void — A space where printing should have occurred but, due to some
error condition, did not occur. A void can cause a bar code symbol to be
read incorrectly or not be read at all.
94
Zebra S-Series User’s Guide
clà
A
Accessories, 77
Adjustments
Bar Code Darkness, 85
Black Mark Media Sensor Position, 60
Label Position, 44
Media Rest Position, 44
Media Sensitivity, 63
Print Darkness, 44
Printhead Pressure, 59
Ribbon Sensor Sensitivity, 63
Toggle Positioning, 59
Transmissive Media Sensor Position, 60
ASCII Code Chart, 84
B
Bar Codes
Darkness Adjustment, 85
Specifications, 73
Black Mark Media Sensor Position, 60
Black Mark Sensing Mode, 24
Black Mark Sensor Option, 80
C
Cabling Requirements, 47
Calibration, 43
CANCEL Key Self Test, 30
CANCEL Key, 26
Cleaning
Cutter Module, 57
Exterior Surfaces, 51
Interior, 51
Label Available Sensors, 57
Printhead and Platen Roller, 52
Schedule, 51
Zebra S-Series User’s Guide
Communications Interface, 77
Configuration Mode
Adjusting Label Position, 44
Adjusting Media Rest Position, 44
Adjusting Print Darkness, 44
Calibration, 43
Configuration, 39
Cutter Mode, 18, 25
Cutter Module Option, 79
D
Damage, 7
DCE Devices, 48
DTE Devices, 48
F
Fanfold Media, 18
Fanfold Supply Bin Option, 80
FEED Key and CANCEL Key Self Test, 34
FEED Key and PAUSE Key Self Test, 33
FEED Key Self Test, 32
FEED Key, 26
Font Specifications, 74–76
Fonts, 81, 88–90
Front Panel Keys
CANCEL Key, 26
FEED Key, 26
PAUSE Key, 26
Front Panel Lights, 27
Fuse Replacement, 9
I
Inspection, 7
L
Label Position Adjustment, 44
Lubrication, 58
95
M
Maintenance, 51
Media Handling Specifications, 72
Media Loading
Cutter Mode, 18
Fanfold Media, 18
Peel-Off Mode, 17
Rewind Mode, 17
Roll Media, 15
Tear-Off Mode, 17
Media Requirements, 4
Media Rest Position, 44
Media Rewind Option, 79
Media Sensing Modes
Black Mark Sensing Mode, 24
Transmissive Sensing Mode, 24
Media Sensor Sensitivity, 63
Media Specifications, 72
Media Transport Modes
Cutter Mode, 25
Peel-Off Mode, 25
Rewind Mode, 25
Tear-Off Mode, 24
MODE Key Self Test, 33
MODE Key, 27
Model Designation, 1
O
Option Switches
Bank 1, 40
Bank 2, 41
Options
230 VAC Factory Setup, 82
512 KB DRAM Memory Expansion, 82
Black Mark Sensor, 80
Cutter Module, 79
External ZebraNet Interface, 80
Fanfold Supply Bin, 80
Media Rewind, 79
Peel-Off, 79
Printer Fonts, 81
Printhead, 82
96
P
Parallel Cabling Requirements, 49
Parallel Interface, 49
PAUSE Key and CANCEL Key Self Test, 33
PAUSE Key Self Test, 31
PAUSE Key, 26
Peel-Off Mode, 17, 25
Peel-Off Option, 79
Power Connection
115 VAC Operation, 10
230 VAC Operation, 10
AC Power Fuse Replacement, 9
AC Voltage Selection, 8
Power Cord, 83
Power-On Self Test, 28
Preventive Maintenance, 51
Print Darkness, 44
Printer Diagnostics, 34
Printer Operating Modes
Media Sensing, 23
Media Transport, 24
Printer Power Up, 21
Printer Self Tests
CANCEL Key, 30
FEED Key and CANCEL Key, 34
FEED Key and PAUSE Key, 33
FEED Key, 32
MODE Key, 33
PAUSE Key and CANCEL Key, 33
PAUSE Key, 31
Printer Specifications
Bar Codes, 73
Communications Interface, 77
Electrical, 76
Environmental Ranges, 77
Media Handling, 72
Media, 72
Options and Accessories, 77
Physical, 76
Print Speeds, 71
Printing Considerations, 71
Ribbon, 73
Standard Fonts, 74–76
ZPL II, 73
Printhead DPI Option, 82
Printhead Pressure Adjustment, 59
Zebra S-Series User’s Guide
R
Removing Used Ribbon (105Se), 19
Removing Used Ribbon (160S), 20
Repacking, 5
Reporting Damage, 7
Reshipping, 8
Rewind Mode, 17, 25
Ribbon
Loading (105Se), 11–13
Loading (160S), 14
Requirements, 4
Sensor Sensitivity, 63
Specifications, 73
Roll Media, 15
RS-232 Serial Data Port
DCE Devices, 48
DTE Devices, 48
Hardware Control Signal Descriptions, 47
Parallel Cabling Requirements, 49
Parallel Interface, 49
RS-232 Cabling Requirements, 47
Signal Descriptions, 50
S
Serial Number, 1
Signal Descriptions, 50
Site Requirements, 10
Specifications, 71–77
Storage, 8
System Components, 45
System Considerations
Communications Code, 45
Data Specifications, 46
Interfaces, 46
System Overview
Communication Capabilities, 2
Media Transport Mechanism Capabilities, 3
Print Mechanism Capabilities, 2
Thermal Transfer Printer Functions, 2
System Requirements, 3
Zebra S-Series User’s Guide
T
Tear-Off Mode, 17, 24
Toggle Positioning, 59
Transmissive Media Sensor Position
Lower Transmissive Media Sensor, 62
Upper Transmissive Media Sensor, 61
Transmissive Sensing Mode, 24
Troubleshooting, 65
U
Unpacking, 7
V
Voltage Selection, 8
W
Warnings
230 VAC Operation, 4
Installation, 4
Repacking, 5
Ribbon and Printhead Wear, 5
Shielded Cable, 5
Z
ZebraNet Interface Option, 80
ZPL II Label Formats, 35–37
ZPL II Specifications, 73
97
98
Zebra S-Series User’s Guide
Warranty Information
All Zebra products are sold with warranties. Refer to the User’s Guide for
warranty information specific to each product. Here is some general
information:
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Printers. All printers (excluding printheads) are warranted against defect
in material or workmanship for twelve (12) months from the purchase
date.
Proof of purchase or shipment date is required to validate the warranty
period. The warranty becomes void if the equipment is modified,
improperly installed or used, damaged by accident or neglect, or if any
parts are improperly installed or replaced by the user.
Printheads. Since printhead wear is part of normal operation, the original
printhead is covered by a limited warranty as indicated below. Warranty
period begins on purchase date.
Printhead
Barcode label printer printheads
Card printer printheads
Warranty Statement
Warranty Period
6 months
12 months
1
To qualify for this warranty, the printhead must be returned to the factory
or to an authorized service center. Customers are not required to purchase
Zebra supplies (media and/or ribbons) for warranty qualification.
However, if it is determined that the use of other manufacturer supplies has
caused any defect in the printhead for which a warranty claim is made, the
user is responsible for Zebra’s labor and material charges required to repair
the defect. The warranty becomes void if the printhead is physically worn
or damaged; also if it is determined that failure to follow the preventive
maintenance schedule listed in the User’s Guide has caused defect in the
thermal printhead for which a warranty claim is made.
Software. Software is warranted to be free of defects in material and
workmanship for 30 days from the date of purchase. In the event of
notification within the warranty period of defects, Zebra will replace the
defective diskette or documentation.
Batteries. Mobile printer batteries are warranted to be free of defects in
material and workmanship for 90 days from date of purchase. In the event
of notification within the warranty period, Zebra will replace the defective
battery provided there has not been damage resulting from user abuse.
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Supplies are warranted to be free from defect in material and workmanship
for a period of six (6) months for media and twelve (12) months for ribbon
from the date of shipment by Zebra. This is provided the user has complied
with storage guidelines, handling, and usage of the supplies in Zebra
printers.
Zebra’s sole obligation under these warranties is to furnish parts and labor
for the repair or possible replacement of products found to be defective in
material or workmanship during the warranty period. Zebra may in its
discretion issue a credit for any such defective products in such amount as
it deems reasonable.
2
Warranty Statement
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The warranties provided above are the only warranties applicable. No
other warranties, expressed or implied, are given. Zebra does not make any
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE in connection with its sale of products or
services. While Zebra’s desire is to be responsive to specific needs and
questions, Zebra does not assume responsibility for any specific
application to which any products are applied including, but not limited to,
compatibility with other equipment. All statements, technical information
or recommendations relating to Zebra products are based upon tests
believed to be reliable yet do not constitute a guaranty or warranty.
Zebra’s maximum liability for warranty claims is limited to the invoice
price of the product claimed defective. Zebra does not assume
responsibility for delays or replacement or repair of products. Zebra shall
not under any circumstances whatsoever be liable to any party for loss of
profits, lost data, diminution of good will, or any other special or
consequential damages whatsoever with respect to any claim made under
agreement with Zebra. Specifically for software, Zebra is not liable for
any incidental or consequential damages caused by abuse or
misapplication of the software or by its use in violation of the U.S.
copyright law or international treaty.
No salesperson, representative, or agent of Zebra is authorized to make
any guaranty, warranty, or representation that contradicts the foregoing.
Any waiver, alteration, addition or modification to the foregoing
warranties must be in writing and signed by an executive officer of Zebra
to be valid.
Warranty Statement
3
4
Warranty Statement
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