Zurn Z86300 Users Manual 6

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AQUASPEC FAUCETS
MODEL - Z86300 SERIES
SINGLE BASIN METERING

TECHNICAL INFORMATION
FLOW: 0.25 GPC MAXIMUM; PRESET AT FACTORY TO 10 SECOND @ 80 PSI ADJUSTABLE
MAXIMUM PRESSURE: 125 PSI
F
MAXIMUM TEMPERATURE: 180O F
- CAN USE QUARTER TURN CERAMIC DISK CARTRIDGE

IMPORTANT THE WATER SUPPLY LINES MUST BE THOROUGHLY FLUSHED BEFORE INSTALLATION TO PREVENT
FOREIGN MATTER AND DEBRIS FROM CLOGGING AND/OR DAMAGING INTERNAL COMPONENTS AND THEREBY PREVENTING
THE FAUCET FROM FUNCTIONING PROPERLY

IMPORTANT THE FAUCET HAS AN INTEGRAL SHANK FILTER ASSEMBLY INSTALLED IN THE BODY UNDER THE METERING
CARTRIDGE TO PREVENT FOREIGN MATTER AND DEBRIS FROM DAMAGING THE FAUCET. THE INTEGRAL FILTER MAY BE
REMOVED TO BE BACK-FLUSHED AND CLEANED IF INSUFFICIENT FLOW IS DETECTED. THE INTEGRAL SHANK FILTER
ASSEMBLY MUST BE RE-INSTALLED AFTER SERVICING TO ENSURE PROPER FUNCTIONING OF THE METERING CARTRIDGE.

*INSTALLATION INSTRUCTIONS

1. THE WATER SUPPLY LINE MUST BE THOROUGHLY FLUSHED BEFORE FAUCET INSTALLATION.
2. REMOVE FAUCET BODY FROM CARTON AND PLACE GASKET (#7A) ON SHANK.
3. PLACE FAUCET ON SINK, MOUNT LOCKWASHER (#7B) AND MOUNTING NUT (#7C) ONTO SHANK FROM UNDER SINK.
4. HAND TIGHTEN MOUNTING NUT (#7C). MAKE SURE FAUCET IS CENTERED PROPERLY. DO NOT OVER TIGHTEN, YOU
COULD DAMAGE THE FIXTURE
5. ATTACH LAVATORY SUPPLY TO THE OUTLET OF THE STOP BODY AND CONNECT TO FAUCET WITH RISER NUT
(#7D).
6. OPTIONAL - POP-UP (-P)/ GRID STRAINER (-G)/HANDICAP OFFSET GRID DRAIN (-GH):
INSTALL POP-UP OR GRID STRAINER IN SINK OUTLET AND PLUMB WASTE CONNECTION.
7. TURN SUPPLY WATER ON AND OPERATE THE FAUCET WHILE CHECKING FOR LEAKS.
8. INSTALL AERATOR (#6) INTO FAUCET AND HAND TIGHTEN.
9. METERING CARTRIDGE IS FACTORY PRESET FOR A 10 SECOND CYCLE AT 80 PSI, IF ADJUSTMENT IS
NECESSARY, SEE “ADJUSTING THE FLOW” SECTION (PAGE 2).

PAGE 1 OF 4

Form #

CF848
105794

C.N. No.

Date:

6/19/07

Rev. G

MAINTENANCE
1. YOUR ZURN AQUASPEC FAUCET HAS A HIGHLY POLISHED NICKEL CHROME PLATED FINISH. CLEAN WITH SOAP AND
WATER OR A MILD CLEANER WHICH IS SAFE FOR CHROME PLATING. DO NOT USE ACIDS OR TOILET BOWL CLEANER
AS THEY WILL DAMAGE THE FINISH.
2. METERING CARTRIDGE (#3) REMOVAL AND REPLACEMENT
2.1. REMOVE COLORED INDEX BUTTON (#1C) FROM HANDLE (#1A)
2.2. LOOSEN SET SCREW (#1B) IN HANDLE WITH 3/32” ALLEN WRENCH
2.3. PULL UP ON HANDLE TO REMOVE FROM STEM (#2C) OF HANDLE NUT ASSEMBLY (#2)
2.4. REMOVE HANDLE NUT ASSEMBLY (#2) USING 1-1/8” HEX 6-POINT SOCKET
2.5. REMOVE METERING CARTRIDGE (#3) BY LIFTING OUT OF FAUCET BODY (#4). IT MAY BE NECESSARY TO OPEN
THE SUPPLY STOP SLIGHTLY TO ALLOW WATER PRESSURE TO PUSH THE METERING CARTRIDGE UPWARD.
2.6 INSPECT METERING CARTRIDGE (#3) FOR WORN PARTS, DAMAGED PARTS AND ANY CONTAMINATION THAT
MAY BE PREVENTING THE METERING CARTRIDGE FROM MOVING FREELY OR SEATING. OTHER THAN
CLEANING ANY TRAPPED DEBRIS, THERE ARE NO SERVICEABLE PARTS IN THE METERING CARTRIDGE.
CONTAMINATED OR DAMAGED METERING CARTRIDGE ASSEMBLIES SHOULD BE REPLACED.
2.7 REVERSE STEPS 2.1 THROUGH 2.5 FOR RE-ASSEMBLY. TIGHTEN CAP (#2G) WITH 1-1/8” HEX 6-POINT SOCKET
UNTIL NO WATER IS LEAKING FROM UNDER THE HANDLE NUT ASSEMBLY WHEN THE FAUCET IS RUNNING.
HOLD DOWN HANDLE (#1) WHILE TIGHTENING SET SCREW (#1B) TO ENSURE PROPER SEATING
3.

IT MAY BE NECESSARY TO REPLACE OR BACK FLUSH THE INTEGRAL SHANK FILTER CARTRIDGE AND AERATOR
PERIODICALLY TO REMOVE COLLECTED SEDIMENT AND DEBRIS
3.1 THE INTEGRAL SHANK FILTER (#4) MAY BE REMOVED BY USING A 1/4” ALLEN WRENCH. CLEAN OR REPLACE AS
REQUIRED.

ADJUSTING THE FLOW ON ZURN METERING FAUCET
1. METERING FAUCETS ARE FACTORY PRESET FOR A 10 SEC. CYCLE AT 80 PSI.
2. ACTUATE FAUCET 3 TO 5 TIMES TO REMOVE ANY TRAPPED AIR IN THE SUPPLY LINE OR FAUCET
3. REMOVE HANDLE (#1) PER INSTRUCTIONS IN MAINTENANCE SECTION 2.1 THROUGH 2.3 TO EXPOSE ADJUSTMENT
NUT (#2F)
4. INCREASE CYCLE TIME BY TIGHTENING ADJUSTMENT NUT (#2F) 1/2 TURN CLOCKWISE. DECREASE CYCLE TIME BY
LOOSENING ADJUSTMENT NUT 1/2 TURN COUNTERCLOCKWISE. CHECK FOR DESIRED CYCLE TIME BY ACTUATING
FAUCET WITH HANDLE (#1) IN PLACE ON STEM (#2C)

REPLACEMENT PARTS
HANDLE NUT ASSEMBLY
METERING CARTRIDGE ASSEMBLY
HANDLE ASSEMBLY
INTEGRAL SHANK FILTER ASSEMBLY

G60561
G61754
G60522
G67787

ZURN INDUSTRIES, INC.
COMMERCIAL BRASS OPERATIONS
2640 SOUTH WORK STREET
FALCONER, N.Y. 14733
PHONE: 1-716-665-1132 FAX: 1-716-665-1135
WORLD WIDE WEB: www.zurn.com

Instructions are revised frequently.
* Installation
Please access website for the latest revision.
PAGE 2 OF 4

Form #

CF848
105794

C.N. No.

Date:

6/19/07

Rev. G

Z86300 PICTURED
ITEM
1

PART#

G60522
1A
60601003
1B
62705001
1C G60558
60460001
60460002
60460003
2
G60561
2A 60465001
2B
60450001
2C
60451003
2D
60447001
2E
60446001
2F
60452001
2G 60456001
2H
62499107
2I
60458001

DESCRIPTION
METERING HANDLE ASSEMBLY
COLD METERING HANDLE
SET SCREW
METERING INDEX BUTTONS-H,C
HOT INDEX
COLD INDEX
TEMPERED INDEX
HANDLE NUT ASSEMBLY
“E” RING
SPRING SEAT
STEM
SPRING
ADJUSTMENT NUT
CAP
STEM HOUSING
O-RING
O-RING RETAINER

QTY ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

3
3A
3B
4
5
6
7
7A
7B
7C
7D

PART#
G61754
58155020
81241001
G67787
61483004
G63561
G63367
60549001
61613019
59530002
59532001

PAGE 3 OF 4

DESCRIPTION

QTY

METERING CARTRIDGE ASS’Y
O-RING
WASHER
INTEGRAL SHANK FILTER
SINGLE WATER BODY
13/16”-27 MALE SPRAY OUTLET 1.0 GPM(.25 GPC)
MOUNTING HARDWARE
GASKET
LOCKWASHER
MOUNTING NUT
1/2” NPSM RISER NUT

Form #

CF848
105794

C.N. No.

Date:

1

1
1
1
1
1
1
1
1
1
1

6/19/07

Rev. G

Metering Faucet Trouble Shooting Guide
Problem

No water dispensing
from faucet.

Faucet is shutting
off to quickly

Faucet is running
too long.

Cause

Solution

Supply stops not open.
Aerator contaminated.
Filter assembly
contaminated.

Open supply stops.
Remove aerator to clean and/or replace.
Shut off water supply. Remove filter assembly
to clean and/or replace. Filter may be located externally
on supply stops, or internally within faucet body under
metering cartridge. Reference parts list included with
fauet for filter style.

Timing nut requires
adjustment.

Remove handle using 3/32” Allen wrench. Rotate timing
nut down (CW) to lengthen handle stroke and increase
cycle time.

Damaged Schrader valve
stem in center of
metering cartridge.

Replace metering cartridge G61754 per Installation and
Maintenance guide.

Metering cartridge is overly
contaminated or damaged.

Replace metering cartridge G61754 per Installation and
Maintenance guide.

Timing nut requires
adjustment.

Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.

Aerator is not installed or
incorrect aerator installed.

Install 1.0 GPM or 0.5 GPM aerartor. Cycle time may be
too long with aerator’s > 1.0 GPM

Metering cartridge is overly
contaminated or damaged.

Replace metering cartridge G61754 per Installation and
Maintenance guide.
Install 1.0 GPM or 0.5 GPM aerator. Facuet may not shut
off with aerator’s > 1.0 GPM.

Aerator is not installed
or incorrect aerator
installed.
Faucet will not
shut off.

Tighten handle nut using 1-1/8” hex 6 point socket to
create seal and seat metering cartridge. Do not over
tighten.

Handle nut is not
adequately tightened
Timing nut requires
adjustment.

Faucet is making
noise at shutoff.

Handles becoming loose
with normal usage.

Remove handle using 3/32” Allen wrench. Rotate timing
nut up (CCW) to shorten handle stroke and decrease
cycle time.

Metering cartridge is
overly contaminated or
damaged.

Replace metering cartridge G61754 per Installation and
Maintenance guide.

Water hammer
pressure
and
configuration

Ensure filter assembly with flow control orifice is installed.
Shut off water supply. Remove filter assembly to clean
and/ or replace. Filter may be located externally on supply stops, or internally within faucet body under metering
cartridge. Reference parts list included with faucet for
filter style.

due to
piping

Excessively high water
pressure (> 80 psi).

Gradually back off flow rate on supply stops to reduce
pressure at metering cartridge until noise has been eliminated.

Handle not seated
properly when installed.

Loosen set screw in handle with 1/8” Allen wrench. While
pressing down on handle to seat on handle nut stem,
retighten set screw in handle.

PAGE 4 OF 4

Form #

CF848
105794

C.N. No.

Date:

6/19/07

Rev. G



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