Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Graphical Field Display
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Rosemount 2230
Graphical Field Display
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g.
substitution of components etc, may also jeopardize safety and is under no circumstances
allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused
by non-recognized spare parts or any repair which is not made by
Rosemount Tank Radar AB.
Cover Photo: 2230_coverphoto_2.jpg
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Table of Contents
SECTION 1
Introduction
1.1
1.2
1.3
1.4
1.5
1.6
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6.1
Reuse and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6.2
Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
SECTION 2
Overview
2.1
2.2
2.3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2230 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3.1
System Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.4
SECTION 3
Installation
3.1
3.2
3.3
3.4
3.5
3.6
Table of Contents
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.1
Installation Considerations . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.2
Mounting the Graphical Display . . . . . . . . . . . . . . . . . 3-3
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1
Cable/Conduit Entries . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.2
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.3
Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.4
Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.5
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.6
The Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3.7
Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.3.8
2230 in FOUNDATION fieldbus systems . . . . . . . . . . . 3-10
3.3.9
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
LED signals and Reset Button. . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3.5.1
DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
TOC-1
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
SECTION 4
Configuration and
Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
TOC-2
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1
The 2230 Graphical Field Display . . . . . . . . . . . . . . . 4-3
4.2.2
Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.2.3
Activity and Alarm Indication . . . . . . . . . . . . . . . . . . . 4-5
4.2.4
Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
The Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
The Select View Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
The Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.6.1
Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.6.2
Select Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.6.3
Units for Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4.6.4
Toggle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.6.5
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
The Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.7.1
Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.2
Custody Transfer View . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.7.3
LCD Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.7.4
LCD Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4.7.5
Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.7.6
Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.7.7
About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
FOUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.8.1
Block Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Device Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.1
Link Active Scheduler. . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.2
Device Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.9.3
Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
General Block Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.10.1 Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.10.2 Factory Configuration . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Multiple Analog Output Blocks. . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.11.1 Configure the MAO Blocks . . . . . . . . . . . . . . . . . . . . 4-25
4.11.2 Application Example. . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
4.12.1 FEATURES and FEATURES_SEL . . . . . . . . . . . . . 4-27
4.12.2 MAX_NOTIFY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4.12.3 Field Diagnostic Alerts . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.12.4 Recommended Actions for Alerts. . . . . . . . . . . . . . . 4-32
4.12.5 Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
475 Field Communicator Menu Tree . . . . . . . . . . . . . . . . . . . . 4-33
Configuration Using AMS Device Manager . . . . . . . . . . . . . . . 4-34
4.14.1 Starting the Guided Setup . . . . . . . . . . . . . . . . . . . . 4-34
4.14.2 Manual Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Alert Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.15.1 Alert Default Settings . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Table of Contents
Reference Manual
00809-0100-2230, Rev BB
August 2014
SECTION 5
Service and
Troubleshooting
Rosemount 2230
5.1
5.2
5.8
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1
Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2
Viewing Input and Holding Registers . . . . . . . . . . . . . 5-3
5.2.3
Restarting the 2230 Display . . . . . . . . . . . . . . . . . . . . 5-5
5.2.4
Device Error Signals. . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3.1
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.3.2
Tankbus System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.3.3
Foundation Fieldbus System . . . . . . . . . . . . . . . . . . . 5-9
5.3.4
Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.3.5
Device Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.3.6
Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Transducer Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.6.1
Viewing Active Alerts in AMS . . . . . . . . . . . . . . . . . . 5-14
5.6.2
Recommended Actions . . . . . . . . . . . . . . . . . . . . . . 5-16
Service Tools In AMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.1
Service Tools Window . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.7.2
Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.7.3
Viewing Input/Holding Registers . . . . . . . . . . . . . . . 5-20
5.7.4
Reset/Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.7.5
Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.7.6
Simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.7.7
Active Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
APPENDIX A
Reference Data
A.1
A.2
A.3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
APPENDIX B
Product Certifications
B.1
B.2
B.3
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Hazardous Locations Certifications . . . . . . . . . . . . . . . . . . . . . . B-3
B.3.1
Factory Mutual US Approvals. . . . . . . . . . . . . . . . . . . B-3
B.3.2
Factory Mutual Canadian Approvals . . . . . . . . . . . . . B-4
B.3.3
European ATEX Directive Information . . . . . . . . . . . . B-5
B.3.4
IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7
Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
5.3
5.4
5.5
5.6
5.7
B.4
APPENDIX C
FOUNDATION fieldbus
Block Information
C.1
C.2
C.3
C.4
C.5
C.6
Table of Contents
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2
Register Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6
Main Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
C.3.1
Diagnostic Device Alerts . . . . . . . . . . . . . . . . . . . . . .C-9
Display Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10
Multiple Analog Output Block . . . . . . . . . . . . . . . . . . . . . . . . .C-13
Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15
TOC-3
Reference Manual
Rosemount 2230
TOC-4
00809-0100-2230, Rev BB
August 2014
Table of Contents
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 1
Rosemount 2230
Introduction
1.1
1.2
1.3
1.4
1.5
1.6
1.1 SAFETY
MESSAGES
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-4
Product Recycling/ Disposal . . . . . . . . . . . . . . . . . . page 1-5
Packing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-5
Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury:
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury:
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a hand held communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
• Do not remove the cover in explosive atmospheres when the circuit is alive.
• Substitution of components may impair Intrinsic Safety.
• To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution
of components etc., may also jeopardize safety and is under no circumstances allowed.
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
1.2 SYMBOLS
The CE marking symbolizes the conformity
of the product with the applicable European
Community Directives.
The EC-Type Examination Certificate is a
statement of a Notified Certification Body
declaring that this product meets the
Essential Health and Safety Requirements
of the ATEX directive.
The FM APPROVED Mark indicates that the
equipment is approved by FM Approvals
according to applicable Approval Standards
and is applicable for installation in
hazardous locations.
Protective Earth.
Ground.
External cabling must be approved for use in
min. 75°C.
1-2
Section 1. Introduction
Reference Manual
00809-0100-2230, Rev BB
August 2014
1.3 MANUAL
OVERVIEW
Rosemount 2230
Section 1:Introduction
•
Manual overview
•
Product recycling/disposal
•
Packing material
Section 2: Overview
•
Introduction
•
2230 Components
•
System Overview
•
Getting started
•
Installation Procedure
Section 3: Installation
•
Mounting considerations
•
Mechanical installation
•
Electrical installation
•
LED signals and Reset button
•
Switches
Section 4: Configuration
•
Menu tree
•
Select View menu
•
Options menu
•
Service menu
•
Foundation fieldbus information
Section 5: Service and troubleshooting
•
Service
•
Troubleshooting
Appendix A: Reference data
•
Specifications
•
Dimensional Drawings
•
Ordering Information
Appendix B: Product certifications
•
EU Conformity
•
FM US Approvals
•
FM Canadian Approvals
•
European ATEX Directive Information
•
IECEx Approval
Appendix C: Foundation Fieldbus Block Information
Section 1. Introduction
•
Block parameters
•
Supported units
1-3
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
1.4 TECHNICAL
DOCUMENTATION
1-4
The Rosemount Tank Gauging System includes the following documents:
Document
Reference Number
Rosemount Raptor System Data Sheet
Rosemount 5900S Reference Manual
Rosemount 2410 Reference Manual
Rosemount 2240S Reference Manual
Rosemount 2230 Reference Manual
Rosemount Raptor System Configuration Manual
Rosemount Raptor Wireless Tank Gauging System
Reference Manual
Rosemount 5300 Product Data Sheet
Rosemount 5400 Product Data Sheet
Rosemount 5300 Series Reference Manual
Rosemount 5400 Series Reference Manual
Rosemount TankMaster WinOpi Reference Manual
Rosemount Raptor Installation Drawings
704010EN
00809-0100-5900
300530EN
00809-0100-2240
00809-0100-2230
300510EN
300570EN
00813-0100-4530
00813-0100-4026
00809-0100-4530
00809-0100-4026
303028EN
Section 1. Introduction
Reference Manual
00809-0100-2230, Rev BB
August 2014
1.5 PRODUCT
RECYCLING/
DISPOSAL
Rosemount 2230
Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.
The label below is put on Rosemount Tank Gauging products as a
recommendation to customers if scrapping is considered.
Recycling or disposal should be done following instructions for correct
separation of materials when breaking up the units.
PARATE
SE
STE
EL
TIC
Figure 1-1. A green label is
placed on the housing
& PLA
S
1.6 PACKING
MATERIAL
Rosemount Tank Radar AB is fully certified according to ISO 14001
environmental standards. By recycling the corrugated paperboard, or wooden
boxes, used for shipping our products you can contribute to take care of the
environment.
1.6.1
Reuse and
Recycling
Experience has shown that wooden boxes can be used several times for
various purposes. After careful disassembly the wooden parts may be reused.
Metal waste may be converted.
1.6.2
Energy recovery
Products which have served their time may be divided into wood and metal
components and the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher
calorific value than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase
emissions of nitrogen oxides to the air 3-4 times more than when burning bark
and splinter.
NOTE!
Landfill is not a recycling option and should be avoided.
Section 1. Introduction
1-5
Reference Manual
Rosemount 2230
1-6
00809-0100-2230, Rev BB
August 2014
Section 1. Introduction
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 2
Rosemount 2230
Overview
2.1
2.2
2.3
2.4
2.1 INTRODUCTION
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
2230 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . page 2-11
The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The 2230 Display
communicates with the Rosemount 2410 Tank Hub via the intrinsically safe
2-wire Tankbus(1). The 2230 also supports installation in Foundation fieldbus
systems.
A 2230 connected to the multiple tank version of the 2410 Tank Hub allows
you to view data from several tanks. It is possible to configure presentation of
measurement variables for each tank individually.
The four softkeys at the front of the 2230 allow you to navigate through the
different menus and provides all tank data, directly on the field.
Data from a group of tanks is buffered by a 2160 Field Communication Unit
(FCU), and is distributed via the Group Bus to a TankMaster PC, or a host
system, whenever the FCU receives a request for data. In case no FCU is
included in the system, the 2410 Tank Hub can communicate directly with the
host computer.
Figure 2-1. System integration
5900S Radar
Level Gauge
2240S Temperature
Transmitter
TankMaster
2160 Field
Communication Unit
2410 Tank Hub
Group Bus
Primary Bus
Secondary bus
Modem
2230 Display
Tankbus
Relay outputs
(1)
www.rosemount-tg.com
The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.
See reference document IEC/TS 60079-27.
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
2.2 2230 COMPONENTS
Figure 2-2. Rosemount 2230
components
1
5
2
6
3
4
8
7
9
1. Weather protection lid(1)
2. Display
3. Menu
4. Soft keys
5. Activity indicator
6. Cover screw
7. Cable entries: two M20 x 1.5 and one M25 x 1.5
(optional: ½ - 14 NPT and ¾ - 14 NPT adapters)
8. Ground screw
9. Locking spring for weather protection
(1)
2-2
It is recommended that the lid is closed whenever possible to protect the LCD from exposure
by ultraviolet radiation from the sun.
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
2.3 SYSTEM
OVERVIEW
Rosemount 2230
The Rosemount Tank Gauging state-of-the art inventory and custody transfer
radar tank level gauging system is developed for a wide range of applications
at refineries, tank farms and fuel depots, and fulfills the highest requirements
on performance and safety.
The field devices on the tank communicate over the intrinsically safe
Tankbus. The Tankbus is based on a standardized fieldbus, the FISCO(1)
FOUNDATION™ fieldbus, and allows integration of any device supporting that
protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus the power
consumption is minimized. The standardized fieldbus also enables integration
of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of
components to build small or large customized tank gauging systems. The
system includes various devices, such as radar level gauges, temperature
transmitters, and pressure transmitters for complete inventory control. Such
systems are easily expanded thanks to the modular design.
The versatile Rosemount Tank Gauging system is compatible with, and can
emulate, all major tank gauging systems. Moreover, the well-proven
emulation capability enables step-by-step modernization of a tank farm, from
level gauges to control room solutions.
It is possible to replace old mechanical or servo gauges with modern
Rosemount Tank Gauging gauges, without replacing the control system or
field cabling. It is further possible to replace old HMI/SCADA-systems and
field communication devices without replacing the old gauges.
There is a distributed intelligence in the various system units which
continuously collect and process measurement data and status information.
When a request for information is received an immediate response is sent
with updated information.
The flexible Rosemount Tank Gauging system supports several combinations
to achieve redundancy, from control room to the different field devices.
Redundant network configuration can be achieved at all levels by doubling
each unit and using multiple control room work stations.
(1)
Section 2. Overview
See documents IEC 61158-2 and IEC/TS 60079-27
2-3
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Figure 2-3. Rosemount Tank
Gauging System architecture
OPERATIONAL CONTROL
CUSTODY TRANSFER / INVENTORY TANK GAUGING
NON-HAZARDOUS AREA
5900S Radar
Level Gauge
HAZARDOUS AREA
2240S Temperature
Transmitter
TankMaster PC
2230 Display
2410 Tank Hub
3051S
Pressure
Transmitter
Tankbus
2180 Field
Bus Modem
2160 Field
Communication Unit
Group bus
Plant Host Computer
5900S Radar
Level Gauge
TRL2 Modbus
644
644
2410 Tank Hub
644Temperature
Transmitter
Segment splitter
Plant Host Computer
2410 Tank Hub
Tankbus
2230 Display
5400 Level
Transmitter
2240S Temperature
Transmitter
5300 Level
Transmitter
TankMaster PC
644 Temperature
Transmitter
2-4
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Figure 2-4. Rosemount Tank
Gauging system architecture for
wireless systems
NON-HAZARDOUS AREA
HAZARDOUS AREA
5900S Radar
Level Gauge
2240S Temperature
Transmitter
THUM
TankMaster PC
2410 Tank Hub
Smart Wireless
Gateway
2230
Display
3051S
Pressure
Transmitter
Tankbus
5900S Radar
Level Gauge
THUM
644
2410 Tank Hub
644
644Temperature
Transmitter
Segment coupler
Section 2. Overview
2-5
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Figure 2-5. Rosemount Tank
Gauging system architecture in
a Foundation fieldbus network
NON-HAZARDOUS AREA
HAZARDOUS AREA
5900S Radar
Level Gauge
2240S Temperature
Transmitter
2230
Display
CUSTODY TRANSFER
INVENTORY TANK GAUGING
3051S
Pressure
Transmitter
FOUNDTION Fieldbus
Power Supply
5900S Radar
Level Gauge
644
644
OPERATIONAL CONTROL
Segment coupler
2-6
644Temperature
Transmitter
Segment coupler
PC
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
TankMaster HMI Software
TankMaster is a powerful Windows-based Human Machine Interface (HMI)
for complete tank inventory management. It provides configuration, service,
set-up, inventory, and custody transfer functions for Rosemount Tank
Gauging systems and other supported instruments.
TankMaster is designed to be used in the Microsoft Windows XP and Vista
environment providing easy access to measurement data from your Local
Area Network.
The TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling,
historical data sampling as well as inventory calculations such as Volume,
Observed Density and other parameters. A plant host computer can be
connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of the different devices in the
Rosemount Tank Gauging system.
Rosemount 2160 Field Communication Unit
The 2160 Field Communication Unit (FCU) is a data concentrator that
continuously polls and stores data from field devices such as radar level
gauges and temperature transmitters in a buffer memory. Whenever a request
for data is received, the FCU can immediately send data from a group of
tanks from the updated buffer memory.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field
devices in the hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field
devices on a tank. It has two external buses for communication with various
host systems.
There are two versions of the 2410 for single tank or multiple tanks operation.
The 2410 multiple tanks version supports up to 10 tanks and 16 devices. With
the Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5
tanks.
The 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each
relay.
The 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting a Smart Wireless THUM
Adapter to the IS HART 4-20 mA output, the 2410 is capable of wireless
communication with a Smart Wireless Gateway in a WirelessHART network.
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for
measuring the product level inside a tank. Different antennas can be used in
order to meet the requirements of different applications. The 5900S can
measure the level of almost any product, including bitumen, crude oil, refined
products, aggressive chemicals, LPG and LNG.
Section 2. Overview
2-7
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
The Rosemount 5900S sends microwaves towards the surface of the product
in the tank. The level is calculated based on the echo from the surface. No
part of the 5900S is in actual contact with the product in the tank, and the
antenna is the only part of the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements
using one antenna.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level
measurements on liquids, to be used in a wide range of medium accuracy
applications under various tank conditions. Rosemount 5300 includes the
5301 for liquid level measurements and the 5302 for liquid level and interface
measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter
for liquids, to be used in a wide range of medium accuracy applications under
various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up
to 16 temperature spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank
gauging data such as level, temperature, and pressure. The four softkeys
allow you to navigate through the different menus to provide all tank data,
directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to three
displays can be configured by using the TankMaster WinSetup configuration
software.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with /
without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a
complement to a 5900S Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different
scalings can be used on the same tank to measure vapor and liquid pressure
Rosemount 2180 Field Bus Modem
The Rosemount 2180 field bus modem (FBM) is used for connecting a
TankMaster PC to the TRL2 communication bus. The 2180 is connected to
the PC using either the RS232 or the USB interface.
2-8
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Rosemount Smart Wireless Gateway and Rosemount Smart Wireless
THUM Adapter
A THUM Adapter allows wireless communication between a 2410 Tank Hub
and a Smart Wireless Gateway. The gateway is the network manager that
provides an interface between field devices and the TankMaster inventory
software or host / DCS systems.
See the Raptor System Data Sheet (Document no. 704010en) for more
information on the various devices and options.
Section 2. Overview
2-9
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
2.3.1
System Start-up
The standard start-up procedure of a Rosemount Tank Gauging system that
includes devices such as the 2160 Field Communication Unit, 2410 Tank
Hub, 5900S Radar Level Gauge, and the 2240S Multi-input Temperature
Transmitter can be summarized as follows:
1. Install the devices on the appropriate locations.
2. Assign Modbus addresses(1) for the Rosemount 2410 Tank Hub, for level
gauges such as the 5900S Radar Level Gauge, and for auxiliary tank
devices (ATD) such as the 2240S Multi-input Temperature Transmitter.
The Modbus addresses will be stored in the built-in databases of the
Rosemount 2410 Tank Hub and the Rosemount 2160 Field
Communication Unit.
3. Verify that the total current consumption of devices connected to the
Tankbus does not exceed 250 mA(2). In a Smart Wireless System the
maximum current is 200 mA.
4. Wire the devices.
•
Connect field devices to the Tankbus.
Note! Devices must be configured in the tank database(1)(2) of the
Rosemount 2410 Tank Hub in order to be able to communicate on the
Tankbus.
•
Connect the Rosemount 2410 Tank Hub to the Rosemount 2160 Field
Communication Unit.
•
Connect the Rosemount 2160 Field Communication Unit to the control
room PC with TankMaster software. The 2160 may be connected via a
Rosemount 2180 Field Bus Modem, or directly via RS 232 or RS 485.
5. Install the TankMaster software in the control room PC.
6. Configure the devices by using the TankMaster WinSetup configuration
tool as described in the Rosemount Raptor System Configuration
Manual (Document no. 300510EN).
FOUNDATION Fieldbus
To start up Rosemount Tank Gauging devices in a FOUNDATION fieldbus
system:
1. Prepare the start-up by recording information that will be needed for
configuration of various field devices as described in the Rosemount
Raptor System Configuration manual. This may for example include tank
geometry, antenna type, number of temperature elements and other
configuration parameters.
2. Connect the field devices, such as the Rosemount 5900S Radar Level
Gauge and the Rosemount 2240S Multi-input Temperature Transmitter,
to the FOUNDATION fieldbus network.
3. Configure the field devices by using the AMS Device Manager.
See the Reference Manual for the respective field device and the Rosemount
Raptor System Configuration manual (Document No. 300510) for more
information on how to configure various Raptor devices. See section
“Technical Documentation” on page 1-4 for a list of available documentation.
(1)
(2)
2-10
See the Rosemount Raptor System Configuration Manual (Document no. 300510) for more
information
See the Rosemount 2410 Tank Hub Reference Manual, Document No. 300530 for more
information
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
2.4 INSTALLATION
PROCEDURE
Rosemount 2230
Follow these steps for proper installation of the Rosemount 2230 Graphical
Field Display:
1. Review installation considerations
(“Installation Considerations” on page 3-2)
2. Mount the 2230 in a suitable location
(“Mounting the Graphical Display” on
page 3-3)
3. Wire the 2230
(“Electrical Installation” on page 3-6)
4. Power up the 2230
5. Configure the 2230
(Section 4: Configuration and Operation)
Section 2. Overview
2-11
Reference Manual
Rosemount 2230
2-12
00809-0100-2230, Rev BB
August 2014
Section 2. Overview
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 3
Rosemount 2230
Installation
3.1
3.2
3.3
3.4
3.5
3.6
3.1 SAFETY
MESSAGES
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-2
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . page 3-6
LED signals and Reset Button . . . . . . . . . . . . . . . . page 3-14
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-15
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . page 3-16
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Substitution of components may impair Intrinsic Safety.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
Explosions could result in death or serious injury:
Verify that the operating environment of the display is consistent with the appropriate
hazardous locations certifications.
Before connecting a hand held communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the device cover in explosive atmospheres when the circuit is alive.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Tank Hub is off and the lines to any other external
power source are disconnected or not powered while wiring the device.
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.2 MECHANICAL
INSTALLATION
3.2.1
Installation
Considerations
The Rosemount 2230 Graphical Field Display can be installed either on the
tank roof or at the foot of the tank for a flexible and convenient read-out of
tank data.
The 2230 is designed for mounting on a plate, on a wall, or on a pipe. The
display is attached to the plate with four M4 screws. It is important to provide
space for opening the weather protection lid which prevents degradation of
the LCD display due to sunlight exposure.
Consider the following when finding an appropriate location for the
Rosemount 2230 Graphical Field Display:
•
Mount the 2230 in a location where it is protected from excessive sun
light. This will reduce exposure to ultra violet (UV) radiation and extend
the life-time of the LCD.
•
In case the 2230 can not be protected from sun light and UV radiation,
it is recommended that the weather protection lid (see “2230
Components” on page 2-2) is closed whenever the 2230 is not used.
•
An optional weather protection is available as an alternative method to
protect the 2230.
•
When mounting the 2230 display ensure that sufficient space is
provided for opening the lid, see Figure 3-1.
Figure 3-1. Space required for
opening the lid
Weather protection
(optional)
95
3-2
mm
(3.7
in.)
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
3.2.2
Mounting the
Graphical Display
Rosemount 2230
The Rosemount 2230 Graphical Field Display is designed for mounting on a
plate, wall, or pipe.
Mounting on a Plate
The 2230 display can be mounted on a plate by attaching four M4 screws to
the back of the display. To mount the 2230:
1. Drill four holes in the plate according to the hole pattern on the back of
the 2230 display as illustrated in Figure 3-2.
2. Mount the 2230 on the plate using four M4 screws. Note that the M4
screws that are shipped with the 2230 display can be used as long as the
plate thickness does not exceed 5 mm (0.2 in.).
60 mm (2.4 in.)
68 mm (2.7 in.)
Figure 3-2. Mounting hole
pattern
Section 3. Installation
3-3
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Wall Mounting with Bracket
The Rosemount 2230 Graphical Field Display can be mounted on a wall by
using the optional mounting kit supplied by Rosemount Tank Gauging.
70 mm
70 mm
94 mm
Ø 9 mm
1. Mount the bracket on the wall by using
four M8 screws and flat washers.
Note! Countersunk screws are not
suitable.
94 mm
2. Attach the mounting plate to the back of
the 2230 housing.
3. Attach the 2230 display to the bracket
on the wall and tighten the locking
screw.
Screw
Bracket
Mounting plate
3-4
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Pipe Mounting
The 2230 can be mounted on pipes ranging from a diameter of 33 to 60 mm
by using an optional mounting kit supplied by Rosemount Tank Gauging.
1. Attach the bracket to the pipe.
4 nuts and
washers
2. Ensure that the 2230 is placed in a
direction so that the display is clearly
visible and wiring can be properly
connected.
3. Tighten the nuts. Use moderate torque
to ensure that the bracket does not
break.
Bracket
4. Attach the mounting plate to the back of
the 2230 housing.
5. Attach the 2230 to the bracket by sliding
it from the top downwards.
Bracket
Mounting plate
6. Secure the 2230 to the bracket by
tightening the locking screw.
Screw
Section 3. Installation
3-5
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.3 ELECTRICAL
INSTALLATION
3.3.1
Cable/Conduit
Entries
The electronics housing has three entries, two M20×1.5 and one M25×1.5
(Optional: adapters for two ½ - 14 NPT and one ¾- NPT). Minifast and
eurofast adapters are also available. The connections are made in
accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the electronics housing.
NOTE!
Use a enclosed metal plug to seal the unused entry/entries. The plastic plugs
mounted at delivery are not sufficient as seal!
3.3.2
Grounding
The housing should always be grounded in accordance with national and
local electrical codes. Failure to do so may impair the protection provided by
the equipment. The most effective grounding method is direct connection to
earth ground with minimal impedance.
There is an external grounding screw located at the bottom of the housing and
an internal grounding screw located inside the housing, see Figure 3-3.
The internal ground screw is identified by a ground symbol:
.
Figure 3-3. Grounding screws
Internal ground
External ground
Cable diameter
minimum 4 mm2
NOTE!
When grounding the display via threaded conduit, make sure the connection
provides sufficient low impedance.
3-6
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Grounding - FOUNDATION™ Fieldbus
Signal wiring of the fieldbus segment must not be grounded. Grounding one
of the signal wires will shut down the entire fieldbus segment.
Shield Wire Connection
To protect the fieldbus segment from noise, grounding techniques for shield
wire usually require a single grounding point for shield wire to avoid creating a
ground loop. The ground point is typically at the power supply (Rosemount
2410 Tank Hub).
The Rosemount Tank Gauging devices are designed for “daisy-chain”
connection of shield wiring in order to enable a continuous shield throughout
the Tankbus network. The shield wire terminal in the 2230 is not connected to
ground. It merely provides electrical continuity to daisy-chained Tankbus
cables.
3.3.3
Cable Selection
Use shielded twisted pair wiring for the Rosemount 2230 in order to comply
with FISCO(1) requirements and EMC regulations. The cables must be
approved for use in hazardous areas, where applicable. In the U.S.
explosion-proof conduits may be used in the vicinity of the vessel.
We recommend cable size 0.75 mm2 (18 AWG) in order to facilitate wiring.
Cables within the range 22 AWG to 16 AWG (0.5 t o1.5 mm²) can be used in
order to minimize the voltage drop to the 2230 display.
Tankbus cabling must be approved for use in minimum 85°C to match
requirements for all devices in a Rosemount Tank Gauging system.
The FISCO specification requires that cables for the Tankbus comply with the
following parameters:
Table 3-1. FISCO cable
parameters
Parameter
Loop resistance
Loop inductance
Capacitance
Maximum length of each spur cable
Maximum length of each trunk cable
Value
15/km to 150/km
0.4 mH/km to 1 mH/km
45 nF/km to 200 nF/km
60 m in apparatus class IIC and IIB
1000 m in apparatus class IIC and 1900 m in
apparatus class IIB
3.3.4
Hazardous Areas
When the Rosemount 2230 is installed in a hazardous area, national and
local regulations and specifications in applicable certificates must be
observed, see Appendix B: Product Certifications.
3.3.5
Power
Requirements
The Rosemount 2230 is powered over the intrinsically safe Tankbus by the
Rosemount 2410 Tank Hub. The 2410 feeds the intrinsically safe fieldbus
segment by acting as a FISCO power supply on the Tankbus (9 - 17.5 Vdc,
polarity insensitive). The 2230 has a current consumption of 30 mA.
See the Rosemount 2410 Reference Manual (Document no. 305030EN) for
more information.
When installed in a FOUNDATION fieldbus system, the Rosemount 2230 is
powered by the FF segment with standard fieldbus power supplies.
(1)
Section 3. Installation
See IEC 61158-2 and IEC/TS 60079-27:2002.
3-7
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.3.6
The Tankbus
The Rosemount Tank Gauging system is easy to install and wire. Devices can
be “daisy-chained” thus reducing the number of segment couplers.
In a Rosemount Tank Gauging system devices communicate with a
Rosemount 2410 Tank Hub via the intrinsically safe Tankbus. The Tankbus
complies with the FISCO(1) FOUNDATION fieldbus standard. The Rosemount
2410 acts as power supply to the field devices on the Tankbus.
Termination
A terminator is needed at each end of a FOUNDATION Fieldbus network.
Generally, one terminator is placed in the fieldbus power supply, and the other
one in the last device in the fieldbus network.
NOTE!
Ensure that there are two terminators on the fieldbus.
The Rosemount 2410 Tank Hub acts as power supply. Since the 2410
normally is the first device in the fieldbus segment, the built-in termination is
enabled at factory.
Other devices such as the Rosemount 5900S Radar Level Gauge, the
Rosemount 2230 Graphical Field Display, and the Rosemount 2240S
Multi-input Temperature Transmitter also have built-in terminators which can
easily be enabled by inserting a jumper in the terminal block when necessary.
Segment design
When designing a FISCO fieldbus segment a few requirements need to be
considered. Cabling has to comply with FISCO requirements as described in
“Cable Selection” on page 3-7.
You will also have to ensure that the total operating current of the connected
field devices is within the output capability of the Rosemount 2410 Tank Hub.
The 2410 is able to deliver 250 mA. In a Smart Wireless System the
maximum current is 200 mA. Consequently, the number of field devices has to
be considered so that the total current consumption is less than the available
current. See section “Power Budget” in the Rosemount 2410 Reference
Manual (Document No. 300530EN) for more information
Another requirement is to ensure that all field devices have at least 9 V input
voltage at their terminals. Therefore you will have to take into account the
voltage drop in the fieldbus cables.
Distances are normally quite short between the Rosemount 2410 Tank Hub
and field devices on the tank. In many cases you can use existing cables as
long as the FISCO requirements are fulfilled (see “Cable Selection” on
page 3-7).
See section ”The Tankbus” in the Rosemount 2410 Reference Manual
(Document no. 305030EN) for more information on segment design of a
Rosemount Tank Gauging system.
(1)
3-8
FISCO=Fieldbus Intrinsically Safe Concept
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
3.3.7
Typical
installations
Rosemount 2230
The example below in Figure 3-4 illustrates a system with terminators at both
ends of the fieldbus segment as required in a FOUNDATION fieldbus system. In
this case terminators are enabled in the Rosemount 2410 Tank Hub and a
field device at the end of the network segment.
Figure 3-4. Example of Tankbus
connection for a single tank
Tankbus length up to 1000 meter depending
on number of devices and cable quality
2410 Tank Hub with
intrinsically safe power
supply, integrated power
conditioner, and built-in
terminator
Built-in terminator
2230 Display
5900S Radar
Level Gauge
Tankbus
2240S Temperature
Transmitter
Built-in
terminator
enabled on the
last device
The maximum distance between the 2410 Tank Hub and the field devices on
the tank depends on the number of devices connected to the Tankbus and the
quality of cables.
See chapter “Electrical Installation” in the Rosemount 2410 Reference
Manual (Document no. 305030EN) for more information about cable
selection, power budget, and the 2410 Tankbus.
See also “Typical Installations” in the Rosemount 2410 Reference Manual
(Document no. 305030EN) for more examples of how to install Rosemount
Tank Gauging systems that include the 2410 Tank Hub.
Section 3. Installation
3-9
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.3.8
2230 in
FOUNDATION
fieldbus systems
The Rosemount 2230 Display supports the FOUNDATION fieldbus (FF)
technology and lets you integrate a 2230 into an existing FF network. As long
as the power supply meets certain requirements (see Figure 3-5 and
Figure 3-6) the 2230(1) will be able to operate as any other FF device.
Figure 3-5. Example of an I.S.
FOUNDATION fieldbus system
2240S Temperature
Transmitter
2230 Display
I.S. Power Supply
FISCO/Entity compliant
FM USA, FM Canada:
AIS Class I, Division 1
Segment
Coupler
Trunk
5900S Radar Level
Gauge
ATEX and IECEx:
Ex [ia], or Ex [ib] (FISCO)
Ex [ia] (Entity)
Ensure that the power supply is able to provide the total current needed for all
the connected devices. See “Power Requirements” on page 3-7 for further
information.
Ensure that the 2230 and other devices connected to the FOUNDATION
fieldbus (FF) system are compliant with the FISCO or Entity parameters of the
power supply.
Ensure that the short circuit protection of the Segment Coupler(2) matches the
current consumption of the connected devices.
Figure 3-6. Example of a
Non-I.S. FOUNDATION fieldbus
system
SAFE AREA
HAZARDOUS AREA
2240S Temperature
Transmitter
2230 Display
Non-I.S. Power Supply
Barrier
IS Trunk
FISCO/Entity compliant
FM USA, FM Canada:
AIS Class I, Division 1
Segment
Coupler
5900S Radar Level
Gauge
ATEX and IECEx:
Ex [ia], or Ex [ib] (FISCO)
Ex [ia] (Entity)
(1)
(2)
3-10
See Appendix B: Product Certifications for 2230 approval information
See the Rosemount 2410 Reference Manual (Document No. 300530EN) for more information on the Segment Coupler.
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
3.3.9
Wiring
Rosemount 2230
Use the following wiring procedure for the Rosemount 2230:
1. Unscrew and remove all screws at the front of the display.
2. Remove the cover carefully. Take care of the locking spring for the
weather protection hatch, see “2230 Components” on page 2-2.
NOTE!
Do not disconnect the cables between the display front and the circuit board.
Ensure that the compartment is protected against water in case of rain.
3. Run the Tankbus cable through the gland.
4. Connect the Tankbus wires to the X2 and X3 terminals as illustrated in
Figure 3-7 on page 3-12. Ensure that the positive lead is connected to
the terminal marked FB+ and the negative lead to the terminal marked
FB-.
5. Connect the cable shield to the “Shield Loop Through” (X1) terminal.
6. If the 2230 display is the last device on the Tankbus, connect a jumper
for the built-in termination. See “The Tankbus” on page 3-8 for more
information on termination.
7. Replace the cover. Make sure that the sealing and the locking device for
the weather protection hatch are placed in the correct positions.
8. Firmly tighten the screws on the front cover.
NOTE!
Ensure that o-rings and seats are in good condition prior to mounting the
cover in order to maintain the specified level of ingress protection. The same
requirements apply for cable inlets and outlets (or plugs). Cables must be
properly attached to the cable glands.
Section 3. Installation
3-11
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Figure 3-7. 2230 cable
connections
X2: Tankbus (+) output
X3: Tankbus (-) output
Front cover
Daisy-chain
connection to other
field devices
(see page 3-13)
Sealing
Jumper for
built-in
termination
Cable Shield
X4: Tankbus
terminator
FB+ FB-
Internal grounding
X2: Tankbus FB+ input
X3: Tankbus FB- input
3-12
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Daisy-Chain Connection
You may use the daisy-chain option in order to connect the Rosemount 2230
to other field devices on the Tankbus:
1. Unscrew and remove all six screws on the front of the Rosemount 2230.
Remove the cover carefully. Take care of the locking device for the
weather protection hatch.
NOTE!
Do not disconnect the cables between the display front and the circuit board.
2. Disconnect the termination jumper from the X3 terminal, see Figure 3-7
on page 3-12.
3. Run the new Tankbus cable into the 2230 compartment through a
suitable gland.
4. Connect the outgoing Tankbus wires to the X2-out and X3-out terminals
as shown in Figure 3-8.
Figure 3-8. Daisy-chain wiring
X2: out
X3: out
X1: Cable Shield
5. Connect the cable shield to the X1 terminal.
6. Replace the cover. Make sure the sealing and the locking device for the
weather protection hatch are placed in the correct positions.
7. Firmly tighten the six screws on the front cover.
Figure 3-9. Wiring diagram for
Rosemount 2230
As illustrated in Figure 3-9 the Rosemount 2230 can be daisy-chained to
other field devices via the Tankbus.
Rosemount 2410
Rosemount 2230
Rosemount 5900S
Rosemount 2240S
Built-in
terminator
enabled on
the last device
Shield Wire
connected at
power supply
Tankbus
Section 3. Installation
3-13
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.4 LED SIGNALS AND
RESET BUTTON
The Rosemount 2230 has three LED signals that show communication and
status.
Figure 3-10. LED Signals
Reset button
Tankbus Receive
(yellow)
Status LED
Tankbus Transmit
(green)
Status LED
Using different blinking sequences, the status LED indicates error codes. In
normal operation the LED flashes every other second. When an error occurs,
the LED flashes a sequence that corresponds to a code number followed by a
five second pause. This sequence is continuously repeated (for more
information see “Device Error Signals” on page 5-6).
Communication LED:s
Tankbus communication is indicated by a pair of LED:s, see Figure 3-10.
When you connect the Tankbus cables you can check the communication
status with the LED:s.
Reset Button
You may use the Reset button to force a restart of the Rosemount 2230
display. Restarting the 2230 has the same effect as switching off and on the
power supply.
The Restart option will connect the Rosemount 2230 display to the
Rosemount 2410 Tank Hub and perform start-up tests of software and
hardware.
3-14
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
3.5 SWITCHES
3.5.1
DIP Switches
The Rosemount 2230 is equipped with four DIP switches as illustrated in
Figure 3-11.
Figure 3-11. DIP Switches
The switches control the following settings:
Table 3-2. Rosemount 2230
DIP Switches
Number
Name
Description
1
Simulate
2
Write Protect
Enables simulation for test of Field Diagnostics in open
FF systems.
Enables write protection of configuration data.
3
Spare
Not used
4
Spare
Not used
NOTE!
Manual configuration may override the switch setting.
Simulate Switch
The Simulate switch is used for simulation of Field Diagnostics conditions,
useful when testing the alarm setup.
Write Protect Switch
The Write Protect switch can be used to protect the Rosemount 2230 from
unintentional changes of the current configuration. See also “Write Protection”
on page 5-25.
Section 3. Installation
3-15
Reference Manual
Rosemount 2230
3.6 AMBIENT
TEMPERATURE
00809-0100-2230, Rev BB
August 2014
The Rosemount 2230 is equipped with a temperature sensor for measuring
ambient temperature. The temperature can be displayed on the field display
and in the TankMaster software.
The ambient temperature affects the readability and response time of the
LCD. This is particularly notable in extremely cold weather. The 2230
automatically adjusts the LCD contrast based on the ambient temperature.
The temperature sensor also controls the minimum toggle time used by the
2230 Display.
3-16
Section 3. Installation
Reference Manual
00809-0100-2230, Rev BB
August 2014
Section 4
Rosemount 2230
Configuration and Operation
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.1 SAFETY
MESSAGES
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-7
The Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-8
The Select View Menu . . . . . . . . . . . . . . . . . . . . . . . page 4-9
The Options Menu . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-10
The Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-17
FOUNDATION Fieldbus Overview . . . . . . . . . . . . . . . . page 4-22
Device Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-23
General Block Information . . . . . . . . . . . . . . . . . . . . page 4-24
Multiple Analog Output Blocks . . . . . . . . . . . . . . . . page 4-25
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-27
475 Field Communicator Menu Tree . . . . . . . . . . . . page 4-33
Configuration Using AMS Device Manager . . . . . . page 4-34
Alert Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-40
Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
www.rosemount-tg.com
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Explosions could result in death or serious injury:
Verify that the operating environment of the display is consistent with the appropriate
hazardous locations certifications.
Before connecting a hand held communicator in an explosive atmosphere, make sure
the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the device cover in explosive atmospheres when the circuit is alive.
4-2
Section 4. Configuration and Operation
Reference Manual
00809-0100-2230, Rev BB
August 2014
4.2 INTRODUCTION
Rosemount 2230
This chapter provides information about configuration and operation of the
Rosemount 2230 Graphical Field Display.
For information on how to use TankMaster WinSetup to configure the 2230,
see the Raptor System Configuration Manual (Document no.300510EN).
4.2.1
The 2230
Graphical Field
Display
The Rosemount 2230 is a graphical display designed for viewing tank data in
tough environments. It features adjustable LCD contrast, backlight,
multi-language support, and communication failure indication.
The Rosemount 2230 can be used in systems based on the Rosemount 2410
Tank Hub as well as in Foundation fieldbus networks. The 2230 automatically
detects which kind of system it is connected to.
The four softkeys allow you to navigate through the different menus and to
select various functions for tank data viewing and service.
Menu: opens the Main Menu with various options for configuration of the
2230 display.
Pause: stops toggling the measurement variables until the Resume button is
pressed.
Down arrow
tanks.
: lets you scroll through the list of measurement variables and
Status: lets you view the current status of the presented measurement
variable. See also “Status Information” on page 5-12.
A symbol in the upper right-hand corner of the display indicates that the 2230
is operating and communicates on the Tankbus.
Figure 4-1. The
Rosemount 2230 display
Weather protection lid
Note! It is recommended that
the lid is closed whenever
possible to protect the LCD
from exposure by ultraviolet
radiation from the sun
Activity indicator
Display
Softkey functions
Softkeys
The Rosemount 2230 is powered by the Tankbus (see “Power Requirements”
on page 3-7).
Section 4. Configuration and Operation
4-3
Reference Manual
00809-0100-2230, Rev BB
August 2014
Rosemount 2230
Adjusting the display contrast
The 2230 automatically adjusts display contrast to optimize for changes of
ambient temperature. The contrast can be manually adjusted when further
fine-tuning is desired. To increase the display contrast, press the two buttons
on the right-hand side simultaneously. To decrease the contrast, press the
two buttons on the left-hand side. It takes approximately 10 seconds to adjust
from minimum to maximum contrast.
The contrast can also be adjusted by using the Contrast service command:
Source Exif Data:
File Type : PDF
File Type Extension : pdf
MIME Type : application/pdf
PDF Version : 1.6
Linearized : Yes
Language : en
XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/10/03-12:08:50
Creator Tool : FrameMaker 10.0.2
Modify Date : 2014:08:28 10:49:52+02:00
Create Date : 2014:08:28 10:46:15Z
Metadata Date : 2014:08:28 10:49:52+02:00
Format : application/pdf
Title : untitled
Creator : Anders Ricksand
Producer : Acrobat Elements 10.1.10 (Windows)
Document ID : uuid:1ad85b62-ce87-43de-9ae5-b4b4f9448ae6
Instance ID : uuid:901197ea-4b53-4b5f-ace6-1b919f4b0ed9
Page Mode : UseOutlines
Page Count : 144
Author : Anders Ricksand
.