O-Rings and Back-up Rings
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O-Rings and Back-up Rings
O-Rings, and, Back-up, Rings
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T r el l e b o rg S E A L I N G S OLU T I O N S O-BRaincgks-uapnRdings yo u r pa r tn er f o r s e a l ing T ec h n o lo gy Your Partner for Sealing Technology Trelleborg Sealing Solutions is a major international developer, manufacturer and supplier of seals, bearings and molded components in polymers. We are uniquely placed to offer dedicated design and development from our market-leading product and material portfolio: a one-stop-shop providing the best in elastomer, silicone, thermoplastic, PTFE and composite technologies for applications in aerospace, industrial and automotive industries. With 50 years of experience, Trelleborg Sealing Solutions engineers support customers with design, prototyping, production, test and installation using state-of-the-art design tools. An international network of over 80 facilities worldwide includes over 20 manufacturing sites, strategically-positioned research and development centers, including materials and development laboratories and locations specializing in design and applications. proprietary compounds and a range of unique products. Trelleborg Sealing Solutions fulfills challenging service requirements, supplying standard parts in volume or a single custom-manufactured component, through our integrated logistical support, which effectively delivers over 40,000 sealing products to customers worldwide. Trelleborg Sealing Solutions facilities are certified according to current market-related quality standards. In addition to the established ISO 9001 standard, our facilities are certified to environmental, health and safety standards, as well as specific customer specifications. These certifications are in many cases prerequisites, allowing us to comply to all market segment requirements. Developing and formulating materials in-house, we utilize the resource of our material database, including over 2,000 ISO 9001 The information in this catalog is intended for general reference only and not for specific applications. Application limits for pressure, temperature, speed and media are maximum values determined in laboratory conditions. In application, due to operating parameters, maximum values may not be achievable. Customers must satisfy themselves of a product and material's suitability for their individual applications. Any reliance on information is therefore at the user`s own risk. In no event will Trelleborg Sealing Solutions be liable for any loss, damage, claim or expense directly or indirectly arising or resulting from the use of any information provided in this catalog. While every effort is made to ensure the accuracy of information contained herewith, Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of information. Contact your local Customer Solution Center to obtain the best recommendation for a specific application from Trelleborg Sealing Solutions. This edition supersedes all previous catalogs. This catalog or any part of it may not be reproduced without permission. � All trademarks are the property of Trelleborg Group. The turquoise color is a registered trademark of Trelleborg Group. � 2021, Trelleborg Group. All rights reserved. 2 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals � Edition July 2021 Contents Contents 51 5 Company Profile 52 18 Engineering Tools & Apps 54 54 25 O-Rings 55 27 A General Information 63 27 A.1 Description 27 A.2 Applications 63 28 A.3 Method of operation 63 64 29 B Technical Information 64 29 B.1 Materials 74 29 B.1.1 Elastomers 79 31 B.1.2 Application parameters of elastomers 79 35 B.1.3 Characteristics and inspection of elastomers 100 38 B.1.4 Special requirements - authorities and approvals 104 42 B.1.5 Standard materials 46 B.1.6 Preferred materials 110 48 B.2 Installation and Design Recommendations 48 B.2.1 Installation recommendations 111 49 B.2.2 Methods of installation and design of seal housing B.2.3 Elongation - outside diameter interference B.2.4 Initial compression B.2.5 Groove fill B.2.6 General technical data B.2.7 Housing design and dimensions C Quality Criteria and Product Range C.1 Quality Criteria C.1.1 Quality Specifications - Standard quality C.1.2 Flatness and roundness C.1.3 Dimension tolerances C.1.4 Surface quality acceptance criteria C.2 Product Range C.2.1 O-Ring dimensions in accordance with ISO 3601-1 and AS568 C.2.2 O-Ring dimensions in accordance with Swedish standard SMS 1586 C.2.3 O-Ring dimensions in accordance with Japanese standard JIS B 2401 C.2.4 O-Ring dimensions for metric thread with conical recess in accordance with ISO 6149 C.2.5 Preferred metric O-Ring dimensions Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 3 O-RINGS AND BACK-UP RINGS � Contents 119 119 119 134 136 139 140 141 142 143 145 146 146 147 148 149 149 149 150 151 151 D Special O-Rings 151 D.1 Isolast� (FFKM) O-Rings D.2 FEP/PFA Encapsulated O-Rings 159 D.3 PTFE O-Rings D.4 Polyurethane O-Rings 167 D.5 FleximoldTM O-Rings - large dimensions 175 D.6 Special oversized O-Rings D.7 Round cord rings (butt vulcanized) 175 D.8 O-Ring surface finishing Back-Up Rings 183 E General Information 191 F Back-up Ring Types 199 F.1 Overview 199 F.2 Back-up Ring Types for External Sealing (Piston) F.3 Back-up Ring Types for Internal Sealing (Rod) G Technical Information G.1 Materials G.2 Technical Data G.3 Design Recommendations 219 221 221 H Installation Recommendations and Back-up Ring Dimensions H.1 External sealing (piston), static and dynamic applications H.1.1 Rectangular Back-up Ring types, uncut (BV) and cut (BH), PTFE material H.1.2 Concave Back-up Ring types, uncut (BA) and cut (BD), PTFE material H.1.3 Spiral Back-up Ring types (BP), PTFE material H.2 Internal Sealing (Rod), Static and Dynamic Applications H.2.1 Rectangular Back-up Ring types, uncut (BU) and cut (BG), PTFE material H.2.2 Concave Back-up Ring types, uncut (BB) and cut (BC), PTFE material H.2.3 Spiral Back-up Ring types (BP), PTFE material H.3 External (Piston) and Internal (Rod) Sealing, Static Applications Only H.3.1 Concave Back-up Ring type (BB), material NBR and FKM for O-Rings in accordance with ISO 3601-1 / AS568 General Quality Criteria and Storage Guidelines General Quality Criteria Guidelines for the Storage of Polymer Products Based on ISO 2230 4 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Company Profile Company Profile Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 5 O-RINGS AND BACK-UP RINGS � Company Profile WeTrlceollembeortgoSealing Solutions SEALING TECHNOLOGY Trelleborg Sealing Solutions offers an outstandingly comprehensive sealing portfolio � a one-stop-shop providing the best in elastomer, silicone, thermoplastic, PTFE and composite technologies; solutions that feature in virtually every application conceivable within the aerospace, industrial and automotive industries. A WORLDWIDE PRESENCE We are uniquely placed to offer a dedicated design and development service for sealing solutions; globally servicing, supporting and supplying customers through an unrivaled international network. COMMITMENT TO CUSTOMER, NEEDS LONG-TERM Trelleborg Sealing Solutions is one of the world's foremost experts in polymer sealing technology. Using our expertise and experience, we facilitate customers in achieving costeffective, durable solutions that match their specific business requirements. 6 Trelleborg Sealing Solutions Trelleborg Sealing Solutions Your Partner for Sealing Technology Scan the QR-Code to watch the movie about our ability to add value and improve the business of our customers. Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile A pwoolyrlmd elerasdoelurtinionesngineered Protect To protect is to help the environment, people, infrastructure and other assets to manage the impact from natural and man-made forces. Seal To seal is to fill a gap when joining two static or moving (dynamic) surfaces, thereby separating different media from each other. Damp To damp is to absorb energy, thereby reducing vibration and noise. The Trelleborg Group Trelleborg Industrial Solutions is a leading supplier of polymerbased critical solutions in selected industrial application areas and infrastructure projects. Trelleborg Wheel Systems is a leading global supplier of tires and complete wheels for off-highway vehicles and specialty applications. Trelleborg Sealing Solutions is a leading developer, manufacturer and supplier of precision seals, bearings and custom-molded polymer components. It focuses on meeting the most demanding needs of aerospace, automotive, healthcare & medical and general industrial customers with innovative solutions. BLUE DIMENSIONTM At Trelleborg we believe that the benefits of our solutions stretch beyond functionality and business performance. For more information scan the QR-Code or visit the website: www.trelleborg.com Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 7 O-RINGS AND BACK-UP RINGS � Company Profile OuGrlobal Resources Americas 14 Customer Solution Centers 13 Manufacturing Sites 1R&D Center 1Logistics Center SCM 3 ServicePLUS Centers Contact us If you'd like to talk to Trelleborg Sealing Solutions, find your local contact at: www.trelleborg.com/seals/worldwide 8 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile 82 worldwide locations 7,300 employees More than 2,000 proprietary material formulations Europe 25 Customer Solution Centers 17 Manufacturing Sites 7R&D Centers 1Logistics Center SCM Asia 19 Customer Solution Centers 2 Manufacturing Sites 1R&D Center 3Logistics Centers SCM Aerospace Automotive Damping Solutions Healthcare & Medical Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 9 O-RINGS AND BACK-UP RINGS � Company Profile Product&s,MBraatnedrisals Decades of experience designing and manufacturing polymer solutions has led Trelleborg Sealing Solutions to develop, manufacture and supply a range of unique materials and proprietary product designs, many of which have become industry standards. Development is ongoing, ensuring that our solutions meet the changing needs of our customers, as well as the latest industry trends and regulations. Products Fluid Sealing Systems Static Seals Bearings & Bushings Rotary Seals Medical Components Pneumatic Seals O-Rings Engineered Molded Parts Mechanical Face Seals HiMod�FlatSealTM (Heavy Duty Seals) Gaskets Brake Shims, Tuned Assembly Units Absorbers, Rubore�seals Liquid Silicone Rubber Customized Aerospace Tubing & Hose (LSR) Sealing World renowned names united We own many of the longest established and leading names within the seal industry. These include: � American Variseal � Automated Dynamics � Busak+Shamban � Dowty Seals � Chase Walton � Forsheda � GNL � Impervia � Nordex � Orkot � Palmer Chenard � Polypac � SSF � SF Medical � Shamban � Silcofab � Silcotech � Sil-Pro � Skega � Stefa � Wills Proprietary materials Ongoing development has yielded some of the most successful sealing and bearing materials available: � HiMod� � Isolast� � Turcite� � Turel� � HiPlast� � Orkot� � Turcon� � Zurcon� One-Stop-Shop for Sealing Solutions Scan the QR-Code or visit our website to find out more about our portfolio of solutions for industry-specific needs and applications. www.trelleborg.com/seals 10 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 11 O-RINGS AND BACK-UP RINGS � Company Profile Your Industry Aerospace Agriculture Automotive Construction & Mining Equipment Fluid Power - Hydraulics Fluid Power - Pneumatics Food & Beverage Healthcare & Medical Manufacturing & Machine Tools Marine Equipment & Construction Oil & Gas Processing Equipment Renewable Energy & Power Generation Robotics 12 Trelleborg Sealing Solutions Semiconductor Water & Sanitary Accelerating performance in your industry Scan the QR-Code or visit our website to find out more about our tailor-made solutions for your industry. www.trelleborg.com/seals Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 13 O-RINGS AND BACK-UP RINGS � Company Profile Film&sAnimations Seeing is Believing Complex sealing configurations can feature a large number of sealing elements. Trying to illustrate these on a 2-D page is difficult and can never properly show their function or characteristics. Trelleborg Sealing Solutions uses the latest graphic technologies to produce 3-D animations of applications and typical sealing solutions for them. 14 Trelleborg Sealing Solutions View at YouTube.com/ trelleborgseals View at www.trelleborg.com/ seals/films Films and Animations online A range of films specific to different industries and products are available to view on the Trelleborg Sealing Solutions website or via YouTube. Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 15 O-RINGS AND BACK-UP RINGS � Company Profile ServicePLUS THE PLUS FOR YOUR BUSINESS When you partner with Trelleborg Sealing Solutions through our ServicePLUS program, you can focus on your core business while we focus on ensuring all of your value chain needs are covered. We concentrate on business activities, which typically offer the largest resource saving opportunities. Scan the QR-Code to learn how you can simplify your business with ServicePLUS: TECHNICAL COLLABORATION Apply Trelleborg's expertise to your business. Whether starting a new development or enhancing existing products, access our experts in materials and design for sealing solutions with optimal application performance. Take advantage of digital tools, sealing technology training and customized seminars to support your technical and commercial teams. Surface Technologies Surface quality matters as much as the seals you use. Improve friction characteristics and eliminate sticking with surface modifications, such as Seal-Glide�to reduce costs in automated assembly and improve application performance. Ensure parts are as clean as they should be for sensitive applications and strict regulations with FlexCleanTM. Tailored Production Services Enhance your manufacturing with tailored production services. State-of-the-art 3D printing and rapid prototyping help bring products to the market faster. Strengthen your core business processes by outsourcing subcomponent assembly and secondary operations to Trelleborg Sealing Solutions. Testing & Quality Assurance Trelleborg Sealing Solutions is set up to run a full suite of material and product tests to improve efficiency and help reduce your inspection expenses. Fully automated inspection cells and quality clinics can verify performance and accordance with standards, with full documentation produced. Packaging Solutions Our packaging and labeling solutions aim to support your business and boost your aftermarket care. They are customized to meet your specific needs, including custom tubing for direct insertion into automated feeding stations, bespoke machine-readable labeling for replacement part sets and aftermarket kits directly drop-shipped to your service centers or customers. Advanced Delivery & Stock Management Services Simplify, streamline and enhance your supply chain with our delivery and stock management services. Let Trelleborg Sealing Solutions manage your important C-parts or benefit from automated ordering services that optimize your replenishment processes and align with production flows. 16 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 Company Profile Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 17 O-RINGS AND BACK-UP RINGS � Engineering Tools & Apps DEensigginneSeuripnpgoTrtoo&ls Online tools make life easier Trelleborg Sealing Solutions has developed a number of online tools that make the working life of an engineer specifying seals easier. All these industry-leading tools are available free-of-charge from the Trelleborg Sealing Solutions website at www.trelleborg.com/seals. To use these advanced services all you have to do is register on the Members Area. There is also a continually increasing range of innovative engineering apps available for smartphones, both for iOS and Android devices. Just search for "Trelleborg" in the App Store or GooglePlay to find the tools to optimize your daily productivity. Materials Search and Chemical Compatibility Check These two programs allow you to find out the compatibility of sealing materials with hundreds of different media and help identify the most suitable material for your application. + Very good suitability Good suitability � Limited suitability + Unsuitable ? Insufficient information Sealing Solutions Configurator The Sealing Solutions Configurator is the first tool of its kind offered by any seal supplier. It allows engineers to identify a proven sealing solution for their specific application in just four easy steps. 18 Trelleborg Sealing Solutions Technical Proposals Online Enhance your communication with Trelleborg Sealing Solutions with the Technical Proposals Online tool. Instantly access all your proposed solutions anywhere at any time and benefit from quicker dialog with our sealing specialists. Latest information available at www.trelleborg.com/seals Edition July 2021 ISO Fits & Tolerances Our Fits & Tolerances Calculator allows you to easily determine type of fits using the tolerances according to DIN ISO 286. In addition, upon entering the nominal diameter the tool calculates lower and upper limit deviations plus the maximum and minimum interferences dependent on the selected tolerance classes for bore and shaft. Engineering Tools & Apps Versatile CAD Service The CAD download functionality provides thousands of drawings of a wide range of seals. It gives the option of 2- or 3-dimensional files in a range of formats to suit most commonly used CAD systems. Hydraulic System Calculator Hydraulic System Calculator helps you design a solution around the cylinder which may involve motor, pump, orifice and pipe calculations. The application is in compliance with ISO 3320, ISO 3321 & ISO 4393. Rotary Seal Selector The Rotary Seal Selector allows you to search through the wide range of rotary seals and materials available based on application conditions and offers detailed information on installation and seal capabilities. O-Ring Calculator An industry-leading tool, the easy to use O-Ring calculator includes sizing capabilities, compression forces, design parameter recommendations and complete measurements. Results and comments may be printed, shared or filed as PDF. Discover our design support and engineering tools at www.trelleborg.com/seals Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 19 O-RINGS AND BACK-UP RINGS � Engineering Tools & Apps Mob&ileATpoposls We understand the needs of engineers on the go. Check out our latest mobile tools and apps, ranging from an O-Ring calculator to unit and hardness converters. Just search for "Trelleborg" in the App Store or Google Play to find the tools to optimize your daily productivity. Android App on Google Play Discover our wide range of mobile tools and apps at www.trelleborg.com/seals Many more APPS available Available on the APP STORE ISO Fits & Tolerances Simply enter the nominal diameter and select the tolerance classes for bore and shaft to find the complete ISO fits definition with all relevant values including type of fit, with handy graphs to illustrate the classes by bore and shaft. Mechanical Engineering Calculator An excellent tool offers over 244 formulas in 16 categories, with more being added every update. Categories include the fields of mathematics, physics and mechanical engineering. Aerospace Groove Selector This app covers two of the most important SAE aerospace groove standards for hydraulic systems, AS4716 Rev B and AS5857 Rev A, making it really easy to find the size of grooves and hardware needed. Installation Instructions Videos demonstrate the best practice methods for installing seals, providing all relevant documentation within the interface, guiding you to a successful installation of Radial Oil Seals and Turcon�and Zurcon�rod and piston seals. Unit & Hardness Converter By simply selecting the dimension and entering the value for conversion, the app offers a wide range of engineering and scientific units for each dimension. 20 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 in the groove Our in the groove magazine provides news, technical and product information on seals, as well as insights into the markets they are used in. The magazine is also available in print and as an interactive PDF. Engineering Tools & Apps Rotary Seal Selector Bring the popular Rotary Seal Selector webtool with you! Quickly search through Trelleborg Sealing Solutions rotary seals and materials for the optimum product for your application conditions while on the move. O-Ring Selector When a user enters installation specifications into the O-Ring Selector app, such as the bore or rod/shaft diameter, the app quickly calculates O-Ring and housing dimensions in both metric and inch. Hydraulic System Calculator Hydraulic System Calculator helps you design a solution around the cylinder which may involve motor, pump, orifice and pipe calculations. The application is in compliance with ISO 3320, ISO 3321 & ISO 4393. Area and Volume Calculator Speeds up and simplifies calculating the area and volumes of more than 80 geometric shapes. The app supports both metric and imperial units and conveniently displays the formulas used. Fill your shape with solids or liquids, choosing from 1500 different materials, to calculate the weight. Healthcare Materials View a quick and easy overview of the compatibility of 34 materials with 35 chemical environments that are commonly encountered in the healthcare and medical industries. Select up to 20 materials and environments at once to produce a chart rating each material from "excellent" to "not recommended". Sealing Materials Selector Enter material specifications and required parameters, such as application temperature or hardness, to receive instant material proposals. The app features filters to limit searches based on chemical compatibility, institute approvals and product type and data sheets can be requested from within the interface. Latest information available at www.trelleborg.com/seals Edition July 2021 Trelleborg Sealing Solutions 21 O-RINGS AND BACK-UP RINGS � Engineering Tools & Apps ElectrCoanticalog The Electronic Catalog is a user-friendly service that connects you to the broad range of products Trelleborg Sealing Solutions offers. The products are arranged based on product type and product group, making it easy to find the exact one you need. Many functions are also included within the Electronic Catalog that allow you to understand product capabilities, compare similar seals, request a quote and much more. The Electronic Catalog is available from the Trelleborg Sealing Solutions website and in the App Store and GooglePlay for mobile use. Discover the Electronic Catalog online as an app or on our website CART/RFQ The built-in cart function allows you to add products as you search through the catalog. When you are finished, you can review the items in your cart and then submit a Request for Quote. This notifies your local Customer Solution Center and they will be in touch shortly. 22 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 FILTERING If you have specific operating conditions that the seal must meet and/or installation dimensions, the Electronic Catalog offers a filtering function within the product groups. Here you can input your temperatures, pressure, speed and various installation dimensions to filter products that can meet your needs. Product comparison When looking through the catalog, you can choose to compare multiple products. The product comparison function allows you to select which products you are interested in, and then puts all relevant information into a table for your review. You can even choose to display all product details side by side or to only show the fields where they differ. PRODUCT INFORMATION Detailed product information is available for each part number. Once you select a specific part number, you will be able to see its installation dimensions, seal capabilities, related catalogs and other information. From this page, registered users can access the material data sheets that are applicable to the part number. ADD TO FAVORITES Do you have a part that you frequently look up or need information on? You can now save any of our part numbers as a favorite that is linked to your account. Anytime you log in to the Electronic Catalog, your favorites will be a click away! UNIT CONVERTER If you are looking at a product and need to know the conversion between metric and imperial, you can use the Unit Converter tool that is available at the top of the screen for web users and at the bottom for mobile. Latest information available at www.trelleborg.com/seals Edition July 2021 Engineering Tools & Apps Trelleborg Sealing Solutions 23 ! This page is intentionally left blank. 24 Trelleborg Sealing Solutions Latest information available at www.trelleborg.com/seals Edition July 2021 O-Rings Double-acting Static and partly dynamic sealing applications Material: Elastomers, Zurcon�and others O-Rings Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 25 ! This page is intentionally left blank. 26 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 General Information A General Information A.1 DESCRIPTION O-Rings offer the designer an efficient and economical sealing element for a wide range of static or dynamic applications. Inexpensive production methods and its ease of use have made the O-Ring the most widely used seal. A broad range of elastomer materials for both standard and special applications allow the O-Ring to be used to seal practically all liquid and gaseous media. O-Rings are vulcanized in molds and are characterized by their circular form with annular cross section. The dimensions of the O-Ring are defined by the inside diameter d1 and the cross section d2 (Figure 1). ADVANTAGeS Compared with other sealing elements, the O-Ring has a wide range of advantages: - Simple, one-piece groove design reduces hardware and design costs - Compact design allows smaller hardware - Easy, failsafe installation reduces risk - Applicable to a wide range of sealing problems: static, dynamic, single- or double-acting - Wide compound choice for compatibility with most fluids - Ex-stock availability of many sizes worldwide for easy maintenance and repair Cross sections of approximately 0.35 mm (0.014 inch) to 40 mm (1.575 inch) and inside diameters up to 5,000 mm (196.850 inch) and more are available. A.2 APPLICATIONS O-Rings are used as sealing elements or as energizing d2 elements for hydraulic slipper seals and wipers and thus cover a large number of fields of application. There are no fields of industry where the O-Ring is not used. From an individual seal for repairs or maintenance to a quality assured application in aerospace, automotive or general engineering. The O-Ring is used predominantly for static sealing applications: - As a radial static seal, e.g. for bushings, covers, pipes, d1 cylinders, rods. - As an axial static seal, e.g. for flanges, plates, caps. Figure 1: O-Ring dimensioning O-Rings in dynamic applications are recommended only for moderate service conditions. They are limited by the speed and the pressure against which they are to seal: - For low duty sealing of reciprocating pistons, rods, plungers, etc. - For sealing of slowly pivoting, rotating or spiral movements on shafts, spindles, rotary transmissions leadthroughs, etc. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 27 O-RING � General Information A.3 METHOD OF OPERATION O-Rings are double-acting sealing elements. The inital squeeze, which acts in a radial or axial direction depending on the installation, gives the O-Ring its initial sealing capability. This force is superimposed with the system pressure to create the total sealing force, which increases as the system pressure increases (Figure 2). Under pressure, the O-Ring behaves in a similar way to a fluid with high surface tension. The pressure is transmitted uniformly in all directions. P Figure 2: O-Ring sealing forces with and without system pressure 28 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information B Technical Information B.1 Materials B.1.1 ELASTOMERS Equipment manufacturers and end users expect sealing systems to operate leak-free over a long service life. Reliability is crucial to effective low maintenance-cost operations. To find the perfect sealing solution in each individual case, both material performance and seal design are critically important. One of the most used material groups for seals are the elastomers. Compounds can be chosen according to the properties required, such as elasticity or chemical resistance. The following tables provide a summary of the various elastomer material groups. Trelleborg Sealing Solutions can offer a large number of materials within each group. If no particular specifications are given for the material, standard NBR (Nitrile Rubber) in 70 Shore A will be supplied (see chapter B.1.5 Standard materials). Table 1: Elastomer Materials Designation Trade Name* Acrylonitrile-Butadiene Rubber (Nitrile Rubber) Hydrogenated Acrylonitrile-Butadiene Rubber Polyacrylate Rubber Chloroprene Rubber Ethylene Propylene Diene Rubber Silicone Rubber Fluorosilicone Rubber Tetrafluorethylene-Propylene Copolymer Elastomer Butyl Rubber Styrene-Butadiene Rubber Natural Rubber Fluorocarbon Rubber Europrene� Krynac� Nipol N� Perbunan NT breon� Therban� Zetpol� noxtite� Hytemp� Nipol AR� Baypren� Neoprene� Dutral� Keltan� Vistalon� Buna EP� elastoseal� Rhodorsil� Silastic� Silopren� Silastic� aflas� Esso Butyl� Buna S� Europrene� Polysar S� Dai-El� Fluorel� Tecnoflon� Viton� ISO 1629 nbr HNBR ACM CR EPDM VMQ FVMQ FEPM iir Sbr nr FKM * Selection of registered trade names ** Abbreviation not yet standardized ASTM = American Society for Testing and Materials ISO = International Organisation for Standardization Latest information available at www.trelleborg.com/seals � Edition July 2021 Abbreviation ASTM D 1418 TSS nbr n HNBR H ACM a CR WC EPDM e VMQ S FVMQ F TFE/P** WT iir Wi Sbr Wb Wr Wr FKM V TRELLEBORG SEALING SOLUTIONS � 29 O-RING � Technical Information Designation Trade Name* Perfluoro Rubber Polyester Urethane Polyether Urethane Chlorosulphonated Polyethylene Rubber Polysulphide Elastomer Epichlorohydrin Elastomer isolast� Kalrez� Zurcon� Adiprene� Pellethan� Vulcollan� Desmopan� Hypalon� Thiokol� Hydrin� * Selection of registered trade names ** Abbreviation not yet standardized. ASTM = American Society for Testing and Materials ISO = International Organisation for Standardization ISO 1629 FFKM AU, EU CSM - Abbreviation ASTM D 1418 FFKM AU, EU CSM TWT - TSS J WU, Z WM WY Wo Table 2: Important synthetic rubber groupings and their abbreviations Chemical name M - Group (saturated carbon molecules in main macro-molecule-chain) Polyacrylate Rubber Ethylene Acrylate Rubber Chlorosulfonated Polyethylene Rubber Ethylene Propylene Diene Rubber Ethylene Propylene Rubber Fluorocarbon Rubber Perfluoro Rubber O - Group (with oxygen molecules in the main macro-molecule chain) Epichlorohydrin Rubber Epichlorohydrin Copolymer Rubber R - Group (unsaturated hydrogene carbon chain) Chloroprene Rubber Butyl Rubber Nitrile Butadiene Rubber Natural Rubber Styrene Butadiene Rubber Hydrogenated Nitrile Butadiene Rubber Q - Group (with silicone in the main chain) Fluorosilicone Rubber Methyl Vinyl Silicone Rubber U - Group (with carbon, oxygen and nitrogen in the main chain) Polyester Urethane Polyether Urethane ISO 1629 Abbreviation ASTM D 1418 ACM aeM CSM EPDM EPM FKM FFKM ACM CSM EPDM EPM FKM FFKM CO CO ECO ECO CR iiR nbR nR SbR HNBR CR iiR nbR nR SbR HNBR FVMQ VMQ FVMQ VMQ aU aU eU eU 30 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information B.1.2 APPLICATION PARAMETERS OF ELASTOMERS Elastomers, as all other organic chemicals, have limited use. External influences such as media, oxygen or ozone, as well as pressure and temperature, will affect the material properties and therefore their sealing capability. Elastomers can swell, shrink or harden and develop cracks or even tears. Figure 3 and Figure 4 illustrate the performance of various elastomers under different application parameters. ELASTOMER HEAT RESISTANCE / SWELLING IN OIL Max. working temperature (�C/�F) 325/617 F F K M 225/437 200/392 F K M F V M Q VMQ 175/302 150/302 125/257 ACM HNBR AEM 100/212 75/167 0/32 0 NBR CR Depends on ACN content 20 40 60 80 120 Change of volume in IRM-OIL 903, 70h (%) Figure 3: Change of volume in IRM-Oil 903 (old ASTM-Oil No. 3) EPDM 140 160 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 31 O-RING � Technical Information TEMPERATURE RANGE -50/-58 ACM AEM AU, EU CR EPDM FFKM FKM FVMQ HNBR NBR VMQ 0/32 50/122 100/212 150/302 Temperature (�C/�F) 200/392 Continuous use Only special formulated compounds/ for a short period of time 250/482 300/572 �C/�F Figure 4: Temperature ranges of various elastomers. Temperature ranges only apply when used with compatible media. Table 3: General field of application Material and Properties ACM (Polyacrylate Rubber) - Excellent resistance to ozone, weathering and hot air, although it shows only a medium physical strength - Low elasticity - Relatively limited low temperature capability CR (Chloroprene Rubber) - Good resistance to ozone, weathering, chemicals and aging - Good non-flammability - Good mechanical properties and cold flexibility. EPDM (Ethylene Propylene Diene Rubber) - Good heat, ozone and aging resistance - High levels of elasticity - Good low temperature behavior - Good insulating properties. Applications ACM is used in automotive applications which require special resistance to lubricants containing many additives (incl. sulfur) at high temperatures CR is used in sealing applications involving refrigerants, outdoor applications and in the glue industry EPDM can often be found in applications with brake fluids (based on glycol) and hot water Operating Temperature Normal Short period �C �F �C �F -20 to +150 -4 to +302 up to up to (special types (special types +175 +347 -35 to +150) -31 to +302) -35 to +90 -31 to +194 up to up to (special types (special types +120 +248 -55 to +90) -67 to +194) Peroxide cured EPDM Types -45 to +150 -49 to +302 up to up to +175 +347 Sulfur cured EPDM Types -45 to +130 -49 to +266 up to up to +150 +302 32 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Material and Properties FFKM (Perfluoro Rubber) - Broad chemical resistance like PTFE - Good heat resistance - Low swelling with almost all media Applications FFKM is used in chemical and process industries and in all applications with either aggressive environments or high temperatures Operating Temperature Normal Short period �C �F �C �F -25 to +240 -13 to +464 up to up to +325 +617 FKM (Fluorocarbon Rubber) - Non-flammability, low gas permeability - Excellent resistance to ozone, weathering and aging FKM is also often used with mineral based oils and greases at high temperatures -20 to +200 -4 to +392 up to up to (special types (special types +230 +446 -40 to +200) -40 to +392) FVMQ (Fluorosilicone rubber) - Good heat resistance and electrical properties - Very good low temperature flexibility - Excellent resistance to weather, ozone and UV rays - FVMQ shows a significantly better chemical resistance than standard silicone especially in hydrocarbons, aromatic mineral oils, fuel and low molecular aromatic hydrocarbons e.g. benzene and toluene FVMQ is used in aerospace and automotive applications -50 to +175 -58 to +347 up to up to +200 +392 HNBR (Hydrogenated Nitrile Butadiene Rubber) - HNBR is made via selective hydrogenation of NBR butadiene groups - The properties of HNBR rubber depend on the ACN content which ranges between 18% and 50%, as well as on the degree of saturation - Good mechanical properties HNBR is used with mineral based oils and greases -30 to +140 -22 to +284 up to up to (special types (special types +160 +320 -40 to +140) -40 to +284) IIR (Butyl Rubber) - Very low gas and moisture permeability - Good resistance to many organic and inorganic chemicals, ozone, weathering and aging - Excellent insulating properties IIR is used for vacuum seals and membranes -40 to +110 -40 to +230 up to up to +120 +248 NBR (Nitrile Butadiene Rubber) - The properties of nitrile rubber depend mainly on the ACN content, which ranges between 18% and 50% - Good mechanical properties NBR is mostly used with mineral based oils and greases -30 to +100 -22 to +212 up to up to (special types (special types +120 +248 -60 to +90) -76 to +194) Polyurethane (Zurcon� Polyurethane) Polyurethane is mostly -50 to +110 -58 to +230 - - - Excellent elastic properties and optimum abrasion resistance used for pneumatic and hydraulic seals - Outstanding tensile strength, low compression set - Good resistance to O2 and O3 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 33 O-RING � Technical Information Material and Properties Applications VMQ (Silicone rubber) - Excellent heat resistance, cold flexibility, dielectric properties - Good resistance to weather, ozone and UV rays - Specific VMQ formulations are resistant to aliphatic engine and gear oils, water up to +100 �C (+212 �F) and high-molecular-weight chlorinated hydrocarbons VMQ is used for seals in food and medical applications Operating Temperature Normal Short period �C �F �C �F -50 to +175 -58 to +347 up to up to +230 +446 Chemical compatibility For the pre-selection of a suitable material group, a comprehensive chemical compatibility guide is available. This can be downloaded from our website www.tss.trelleborg.com or you can contact your local Customer Solution Center for further details. It is important to recognize that when using this guide, the ratings shown are based on published data and immersion tests. These tests are conducted under laboratory conditions at room temperature predominantly and may not adequately represent conditions in the field. Relative short term laboratory tests may not pick up all the additives and impurities which may exist in long term service applications. Care must be taken to ensure that all aspects of the application are considered carefully before a material is selected. For example, at elevated temperatures some aggressive fluids can cause a much more marked effect on an elastomer than at room temperature. Physical properties, as well as fluid compatibility, need to be considered. Compression set, hardness, abrasion resistance and thermal expansion can influence the suitability of a material for a particular application. It is recommended that users conduct their own tests to confirm the suitability of the selected material for each application. Our experienced technical staff can be consulted for further information on specific applications. 34 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information B.1.3 CHARACTERISTICS AND INSPECTION OF ELASTOMERS Hardness One of the most frequently named properties regarding polymer materials is hardness. Even so, the values can be quite misleading. Hardness is the resistance of a body against penetration of an even harder body of a standard shape at a defined pressure. Shore A 1.25 � 0.15 mm 0.049 � 0.006 in. Shore D 1.25 � 0.15 mm 0.049 � 0.006 in. There are two procedures for hardness tests regarding test samples and finished parts made out of elastomer materials: 1.Shore A / D in accordance with ISO 868 / ISO 7619-1 / ASTM D 2240 - Measurement for test samples 2.Durometer IRHD (International Rubber Hardness Degree) in accordance with ISO 48 / ASTM 1414 and 1415 - Measurement of test samples and finished parts The hardness scale has a range of 0 (softest) to 100 (hardest). The measured values depend on the elastic qualities of the elastomers, especially on the tensile strength. The test should be carried out at temperatures of 23 �2 �C (73.4 �2 �F) - not earlier than 16 hours after the last vulcanization process (manufacturing stage). If other temperatures are being used this should be mentioned in the test report. Tests should only be carried out with samples which have not been previously stressed mechanically. Hardness tests in accordance with Shore A / D The hardness test device Shore A (indentor with pyramid base) is a sensible application in the hardness range 10 to 90. Samples with a larger hardness should be tested with the device Shore D (indentor with spike). Test specimen: Diameter min. 30 mm (1.181 inch) Thickness min. 6 mm (0.240 inch) Upper and lower sides smooth and flat When thin material is being tested it can be layered to ensure a minimum sample thickness is achieved, up to a maximum of 3 layers. All layers must be at minimum 2 mm (0.080 inch) thick. 0.79 � 0.01 mm 0.031 � 0.0004 in. Figure 5: Indentor in accordance with Shore A / D Hardness test in accordance with IRHD The test of the Durometer in accordance with IRHD is used with test samples as well as with finished goods. The thickness of the test material has to be adjusted according to the range of hardness. In accordance with ISO 48, there are two hardness ranges: Soft: Normal: 10 to 35 IRHD Sample thickness 10 to 15 mm (0.394 to 0.591 inch) procedure "L" over 35 IRHD Sample thickness 8 to 10 mm (0.315 to 0.394 inch) procedure "N" Sample thickness 1.5 to 2.5 mm (0.059 to 0.098 inch) procedure "M" The hardness determined with finished parts or samples can vary from those determined from specimen samples, especially those with a curved surface. Vertically Carried Pole Soft ISO 48 "L" / "CL" Normal Normal ISO 48 "N" /"CN" ISO 48 "M" /"CM" 5 mm 0.197 in. 2.5 mm 0.098 in. 0.4 mm 0.016 in. The measurement is done at five different places at a defined distance and time. Latest information available at www.trelleborg.com/seals � Edition July 2021 Figure 6: Indentor in accordance with IRHD TRELLEBORG SEALING SOLUTIONS � 35 O-RING � Technical Information Hardness h1 h2 h3 Influencing parameters on the hardness test for polymer materials Various sample thicknesses, geometries and testing procedures can show different hardness values even though the same materials have been used. O-Ring, NBR 75 Shore A 76 74 72 70 68 66 64 Shore A, DIN 53505 62 IRHD, ISO 48 "CN" 60 IRHD, DIN ISO 48 "CM" 58 0 1 1.5 2 2.5 3.5 5 6 mm 0.039 0.059 0.079 0.098 0.138 0.197 0.236 in. Thickness of test samples (mm/in.) With equivalent material characteristics of the elastomer sample 3, the indentor penetrates the deepest at the surface (Figure 8) and therefore establishes the softest area. As the convex geometry has a stronger effect on smaller width O-Rings, the tolerances on hardness for widths under 2.0 mm (0.079 inch) should be increased up to +5 / -8 IRHD based on the valid IRHD nominal value. Compression set An important parameter regarding the sealing capability is the compression set (CS) of the O-Ring material. Elastomers when under compression also show permanent plastic deformation (Figure 9). The compression set is determined in accordance with ISO 815 as follows: Standard test piece: Deformation: Tension release time: Cylindrical disc, diameter 13 mm (0.512 inch) and height 6 mm (0.236 inch) 25% e.g. 30 minutes Where h0 = Original height (cross section d2) h1 = Height in the compressed state h2 = Height after tension release Figure 7: Ranges of hardness depending on sample thickness and test method 1 2 3 A A A B Concave B Plain h1 < h2 < h3 B Convex Figure 8: Range of hardness depending on surface geometry for the equivalent material characteristics 36 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information The accuracy of the measured value depends on: h0 - Test sample thickness - Deformation - Measurement deviations Therefore the values which have been identified with the test sample cannot be transferred onto the finished part. The result of the measured finished parts are strongly influenced by geometriy and measurements as well as the measuring h1 accuracy of the test equipment. Figure 10 shows the influence of various measuring deviations (in mm) in respect to the established compression set (CS) depending on the cross section of the measured O-Rings. h2 Resulting measuring deviations CS (%) Figure 9: Illustration of the compression set � 1.00 mm/ � 0.039 in. 6 5 4 3 2 1 � 1.78 mm/ � 0.070 in. � 2.62 mm/ � 0.103 in. � 4.00 mm/ � 0.157 in. � 5.33 mm/ � 0.210 in. � 6.99 mm/ � 0.275 in. � 10.00 mm/ � 0.394 in. 0 0 0.05 0.010 0.015 0.020 0.025 mm 0.0002 0.0004 0.0006 0.0008 0.0010 in. Measuring deviations of measuring devices absolute (mm/in.) Figure 10: Compression set measuring deviations depending on O-Ring cross section and measuring accuracy of the test equipment (schematic illustration) Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 37 O-RING � Technical Information B.1.4 SPeCIAL reQUIreMeNTS - AUTHOrITIeS AND APPrOVALS Seals often have to meet the highest performance standards and the most stringent of environmental and safety demands. Also official authorities and associations make great demands on seals or materials which are to be used in their industries. This is often the case if seals are used for water or gas applications. For food applications, Trelleborg has introduced a range of materials designated FoodProTM, to mark their unique compatibility. The following tables show common authorities and their requirements. Table 4: Legal Requirements and Institutional Approvals for Food Contact Materials Reference Regulation (EC) 1935/2004 Regulation (EC) 2023/2006 Regulation (EU) 10/2011 bfr XXi BfR XV FDA CFR 21 � 177.2600 FDA CFR 21 � 177.1550 Standard/ Regulation/ Certification Application Criteria European Union: Framework regulation on materials and articles intended to come into contact with food Any food contact material Material has to be safe for the intended application, must not cause off-odor or off- flavor in the food and traceability required European Union: Regulation on good manufacturing practice for materials and articles intended to come into contact with food Any food contact material Good manufacturing practice has to be applied when producing materials European Union: Regulation on plastic materials and articles intended to come into contact with food Plastic materials in contact with food (e.g. PTFE, UHMWPE) Only listed substances to be used and migration limits and other restrictions to be respected Germany: Recommendations for food contact materials Commodities based on natural and synthetic rubber Migration conditions, migration limits and approved substances defined depending on intented application Silicones List of approved substances, limitation for volatile organic and extractable components and peroxides United States: FDA Code of Federal Regulations Rubber articles intended for repeated use List of cleared substances and extraction limits to be respected Perfluorocarbon resins List of cleared substances and testing guidance to be respected Authority/ Association European Parliament and Council EU Commission EU Commission Federal Institute for Risk assessment (Bundesinstitut f�r Risikobewertung) United States Food and Drug Administration Institutes/ Laboratories Accredited external institute Producer confirmation Accredited external institute Accredited external institute Accredited external institute Accredited external institute Accredited external institute 38 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Reference 18-03 3-A Sanitary 20-27 3-A Sanitary NSF/ANSI Standard 51 (food) GB 4806.12016 GB 4806.62016 GB 4806.72016 GB 4806.112016 GB 9685-2016 Standard/ Regulation/ Certification United States: 3A Sanitary United States: 3A Sanitary United States: NSF national Sanitation Foundation National Food Safety Standards of the People�s Republic of China Application Criteria 18-03 3-A Sanitary Standards for multiple-use rubber and rubber-like materials used as product contact surfaces in dairy equipment Material requirements of rubber materials as contact surface for milk products 20-27 3-A Sanitary Standards for multiple-use plastic materials Material requirements of plastics as contact surface in equipment for milk products Food equipment materials Depending on application: - Test of components - Test of component group - Physical and chemical material tests - Toxicological and microbiological tests General safety requirements for food contact materials and articles Basic safety requirements defined Food contact plastic resins List of approved resins for food contact Food contact Definition of chemical and plastic materials physical indices for plastic and articles materials Food contact list of raw materials for rubber materials rubber materials with and articles requirements Standard for the use of additives in food contact materials and articles List of approved additives for specific materials with restrictions and migration test conditions and limitations Authority/ Association United States: 3A Sanitary United States: 3A Sanitary NSF (National Sanitation Foundation) National Health Commission of the People�s Republic of China Institutes/ Laboratories Accredited external institute Accredited external institute NSF, USA Accredited Chinese laboratory Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 39 O-RING � Technical Information Table 5: Legal Requirements and Institutional Approvals for Materials in Contact with Potable Water Reference ell elastomer Guideline NSF/ANSI Standard 61 (Drinking Water) British Standard BS 6920 DVGW, Worksheet W 270, DIN EN 16421 French Standard AFNOR XP P41-250, Part 1-3 Synoptic Paper 1226 Standard/ Application Regulation/ Certifi- cation Guideline for hygienic Materials assessment of exposed to cold, elastomers in contact warm and hot with potable water drinking water United States: NSF national Sanitation Foundation Drinking water contact plastic materials and articles in devices British Standard: WraS DVGW W270 ACS Licensing Polymers exposed to drinking water Materials exposed to drinking water Polymers exposed to drinking water Criteria Extraction test, odor and taste test, register of permitted components Depending on application: - Test of components - Test of component group - Physical and chemical material tests - Toxicological and microbiological tests - Dispersing test - Microbe test - extraction test - Hot water test Microbiological testing and reproduction of microorganisms on materials Formulation survey in accordance with positive list and cytotoxity evaluation for seals thicker than 63 mm (2.48 inch) Authority/ Association UBA Bundesumweltamt (Federal environmental office) NSF (National Sanitation Foundation) WRAS (Water Regulations Advisory Scheme) DVGW Bonn (Deutscher Verein des Gas- und Wasserfaches e. V.) ACS (Accr�ditation de conformit� sanitaire) Institutes/ Laboratories TZW, Hygiene-Institut des Ruhrgebiets NSF, USA Accredited external Institute in the UK TZW, Hygiene-Institut des Ruhrgebiets Accredited external institute in France Table 6: Legal Requirements and Institutional Approvals for Materials in Contact with Gas Reference DIN EN 1797:2002-02 EN 549 Standard/ Regulation/ Certification BAM Bundesanstalt f�r Materialforschung und -pr�fung DVGW Release for gas Application Criteria Seals for use in gas or oxygen fittings Reactive behavior with limits for pressure and temperature Seals for gas Physical testing services and gas applications Authority/ Association Institutes/ Laboratories European Parliament and the Council BAM, Berlin DVGW Bonn (Deutscher Verein des Gas- und Wasserfaches e. V.) DVGW EBI, Karlsruhe 40 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Table 7: Legal Requirements and Institutional Approvals for Materials in Electrical Equipment Reference UL Guidelines Standard/ Regulation/ Certification ul listing Application Application of seals for electrical equipment and applications Criteria Authority/ Association Institutes/ Laboratories Chemical compatibility test, UL (Underwriters additional tests depending Laboratory) on application Accredited external institute Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 41 O-RING � Technical Information B.1.5 STANDARD MATERIALS The following tables show minimum values for the physical properties of Trelleborg Sealing Solutions standard materials. That means that each material meets at least the given values. In practice, many of the materials (even when defined as standard) can have better physical properties than stated. Table 8: Material specification for standard NBR TSS Material Code Hardness Tensile strength Elongation at break Compression set 24h / 100 �C (212 �F) Heat aging 72h / 100 �C (212 �F) Change of hardness Change of tensile strength Change of elongation at break Immersion test in ASTM oil, IRM 901 72h / 100 �C (212 �F) Change of hardness Change of volume Immersion test in ASTM oil, IRM 903 72h / 100 �C (212 �F) Change of hardness Change of volume Temperature range Maximum and minimum operating temperatures depend on the specific application criteria ISO 7619-1 ASTM D 2240 ISO 37 ASTM D 412 ISO 37 ASTM D 412 ISO 815-1 A, specimen B ASTM D 395 B, specimen 2 ISO 188 ASTM D 573 ISO 1817 ASTM D 471 ISO 1817 ASTM D 471 Shore A MPa psi % % Shore A % % Shore A % Shore A % NBR 50 Shore A N50 50 � 5 8 1,160 200 < 30 max. +8 max. -25 max. -25 max. +6 max. -8 max. -10 max. +15 -30 �C to 100 �C -22 �F to 212 �F NBR 60 Shore A N60 60 � 5 10 1,450 200 < 30 max. +8 max. -25 max. -25 max. +6 max. -8 max. -10 max. +15 -30 �C to 100 �C -22 �F to 212 �F NBR 70 Shore A N70 70 � 5 14 2,031 200 < 25 max. +8 max. -25 max. -25 max. +6 max. -8 max. -10 max. +15 -30 �C to 100 �C -22 �F to 212 �F NBR 80 Shore A N80 80 � 5 NBR 90 Shore A N90 90 � 5 12 1,740 150 10 1,450 100 < 30 < 30 max. +8 max. -25 max. -25 max. +8 max. -30 max. -30 max. +6 max. +6 max. -8 max. -8 max. -10 max. +15 -25 �C to 100 �C -13 �F to 212 �F max. -10 max. +15 -25 �C to 100 �C -13 �F to 212 �F 42 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Table 9: Material specification for standard EPDM TSS Material Code Hardness Tensile strength Elongation at break Compression set 24h / 100 �C (212 �F) 24h / 150 �C (302 �F) Heat aging 72h / 100 �C (212 �F) 72h / 150 �C (302 �F) Change of hardness Change of tensile strength Change of elongation at break Immersion test in water 72h / 100 �C (212 �F) Change of hardness Change of volume Temperature range Maximum and minimum operating temperatures depend on the specific application criteria ISO 7619-1 ASTM D 2240 ISO 37 ASTM D 412 ISO 37 ASTM D 412 ISO 815-1 A, specimen B ASTM D 395 B, specimen 2 ISO 188 ASTM D 573 ISO 1817 ASTM D 471 Shore A EPDM 70 Shore A sulfur cured E70 70 � 5 MPa 10 psi 1,450 % 150 % < 20 % x Shore A % % max. +10 max. -10 max. -20 EPDM 70 Shore A peroxide cured E75 70 � 5 10 1,450 125 < 30 x max. +10 max. -20 max. -20 EPDM 75 Shore A peroxide cured EC5 75 � 5 10 1,450 125 < 30 x max. +10 max. -20 max. -20 Shore A max. -10 max. -3 max. -3 % max. +10 max. +3 max. +3 -45 �C to -45 �C to -45 �C 130 �C 150 �C to 150 �C -49 �F to 266 �F -49 �F to 302 �F -49 �F to 302 �F Table 10: Material specification for standard VMQ TSS Material Code Hardness Tensile strength Elongation at break Compression set 24h / 175 �C (347 F) Heat aging 72h / 225 �C (437 �F) Change of hardness Change of tensile strength Change of elongation at break ISO 7619-1 ASTM D 2240 ISO 37 ASTM D 412 ISO 37 ASTM D 412 ISO 815-1 A, specimen B ASTM D 395 B, specimen 2 ISO 188 ASTM D 573 Shore A MPa psi % % Shore A % % VMQ 50 Shore A S50T 50 � 5 5 725 150 < 35 max. +15 max. -40 max. -40 Latest information available at www.trelleborg.com/seals � Edition July 2021 VMQ 60 Shore A S60 60 � 5 5 725 100 < 35 VMQ 70 Shore A S70R 70 � 5 5 725 100 < 35 max. +15 max. -40 max. -40 max. +15 max. -40 max. -40 TRELLEBORG SEALING SOLUTIONS � 43 O-RING � Technical Information TSS Material Code Immersion test in ASTM oil, IRM 901 72h / 100 �C (212 �F) Change of hardness Change of volume Temperature range Maximum and minimum operating temperatures depend on the specific application criteria ISO 1817 ASTM D 471 Shore A % VMQ 50 Shore A S50T max. -10 max. +20 -50 �C to 175 �C -58 �F to 347 �F VMQ 60 Shore A S60 max. -10 max. +20 -50 �C to 175 �C -58 �F to 347 �F VMQ 70 Shore A S70R max. -10 max. +20 -50 �C to 175 �C -58 �F to 347 �F Table 11: Material specification for standard FKM TSS Material Code Hardness Tensile strength Elongation at break Compression set 24h / 175 �C (347 �F) Heat aging 72h / 250 �C (482 �F) Change of hardness Change of tensile strength Change of elongation at break Immersion test in 72h / 150 �C ASTM oil, IRM 903 (302 �F) Change of hardness Change of volume Immersion test in 72h / at room ASTM fuel C temperature Change of hardness Change of volume Temperature range Maximum and minimum operating temperatures depend on the specific application criteria ISO 7619-1 ASTM D 2240 ISO 37 ASTM D 412 ISO 37 ASTM D 412 ISO 815-1 A, specimen B ASTM D 395 B, specimen 2 ISO 188 ASTM D 573 ISO 1817 ASTM D 471 ISO 1817 ASTM D 471 Shore A MPa psi % % Shore A % % Shore A % Shore A % FKM 70 Shore A V70 70 � 5 10 1,450 125 < 20 max. +10 max. -25 max. -25 max. -5 max +5 max. -5 max. +10 -20 �C to 200 �C -4 �F to 392 �F FKM 75 Shore A VC0 75 � 5 10 1,450 125 < 20 max. +10 max. -25 max. -25 max. -5 max. +5 max. -5 max. +10 -20 �C to 200 �C -4 �F to 392 �F FKM 80 Shore A V80 80 � 5 10 1,450 120 < 20 max. +10 max. -25 max. -25 max. -5 max. +5 max. -5 max. +10 -20 �C to 200 �C -4 �F to 392 �F FKM 90 Shore A V90 90 � 5 10 1,450 100 < 20 max. +10 max. -25 max. -25 max. -5 max. +5 max. -5 max. +10 -15 �C to 200 �C -5 �F to 392 �F 44 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Table 12: Material specification for standard HNBR TSS Material Code Hardness Tensile strength Elongation at break Compression set 24h / 125 �C (257 �F) Heat aging 72h / 150 �C (302 �F) Change of hardness Change of tensile strength Change of elongation at break Immersion test in ASTM oil, 72h / 150 �C IRM 901 (302 �F) Change of hardness Change of volume Immersion test in ASTM oil, 72h / 150 �C IRM 903 (302 �F) Change of hardness Change of volume Temperature range Maximum and minimum operating temperatures depend on the specific application criteria ISO 7619-1 ASTM D 2240 ISO 37 ASTM D 412 ISO 37 ASTM D 412 ISO 815-1 A, specimen B ASTM D 395 B, specimen 2 ISO 188 ASTM D 573 ISO 1817 ASTM D 471 ISO 1817 ASTM D 471 Shore A MPa psi % % Shore A % % Shore A % Shore A % HNBR 70 Shore A partially saturated H70 70 � 5 15 2,176 250 < 35 max. +10 max. -30 max. -30 max. +10 max. -10 max. -15 max. +20 -30 �C to 130 �C -22 �F to 266 �F HNBR 75 Shore A partially saturated HC0 75 � 5 15 2,176 250 < 35 max. +10 max. -30 max. -30 max. +10 max. -10 max. -15 max. +20 -30 �C to 130 �C -22 �F to 266 �F Table 13: Material specification for standard PTFE TSS Material Code Hardness Density Tensile strength Elongation at break ISO 7619-1 ASTM D 2240 EN ISO 1183-1 ASTM D 792 EN ISO 527 EN ISO 527 Shore D g/cm� Lbs./inch� MPa psi % PTFE virgin PTFE glass fibre 25% PT00 55 � 5 PTGC 62 � 5 2.17 � 0.05 0.078 � 0.0018 20 2,901 200 2.25 � 0.05 0.081 � 0.0018 12 1,740 150 PTFE bronze 40% PTB4 65 � 5 3.10 � 0.1 0.112 � 0.036 20 2,901 200 PTFE carbon 25% graphite 25% PTKC 65 � 5 2.09 � 0.04 0.076 � 0.0014 11 1,595 90 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 45 O-RING � Technical Information B.1.6 PREFERRED MATERIALS Trelleborg Sealing Solutions offers various specialized materials that offer additional advantages to standard materials. O-Rings using these materials can be manufactured to use a wide range of available molds, have extended operating temperature and pressure ranges, improved media resistance and institutional approvals for the potable water, pharmaceutical and beverage industries. Table 14 shows preferred materials, which are characterized by their wide spectrum of use. They can be used for standard and special applications. Table 14: Preferred materials Material Type NBR nitrile Butadiene Rubber Hardness Shore A (� 5) 70 Color 90 HNBR 70 Hydrogenated nitrile Butadiene Rubber FKM 70 Fluorocarbon Rubber 75 Operating temperature range -30 �C to +100 �C -22 �F to +212 �F -55 �C to +80 �C -67 �F to +176 �F -25 �C to +100 �C -13 �F to +212 �F -30 �C to +140 �C -22 �F to +284 �F -20 �C to +200 �C -4 �F to +392 �F Material code N7000 N7083 N7003 N7036 N7T40 N9019 N9017 H7011 V70GA VC001 Description ISO ISO ISO VC303 80 V80G1 V80G2 ISO V8012 V8605 ISO V8T14 FKM 90 Fluorocarbon Rubber -43 �C to +200 �C +45 �F to +392 �F -15 �C to +200 �C +5 �F to +392 �F V8T71 V90G2 V9005 46 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Material Type EPDM Ethylene Propylene Diene Rubber Hardness Shore A (� 5) 70 Color Operating temperature range -45 �C to +150 �C -49 �F to +302 �F Material code E7502 E7T41 E7581 E75F1 80 VMQ 60 Methyl Vinyl Silicone Rubber 70 70 -45 �C to +130 �C -49 �F to +266 �F -45 �C to +150 �C -49 �F to +302 �F -50 �C to +175 �C -58 �F to +347 �F E7W26 E85F1 S60R4 S70RE S70RB Description ISO ISO The stated operating temperatures exclude any kind of load. Actual operating temperatures may differ depending on media and load type. At time of publication, the information contained in this literature, including availability or institutional approvals, is believed to be correct and accurate. Further materials are available on request. Energizer elements Food applications Potable water applications Hot water & steam applications Good cold flexibility Improved cold flexibility Excellent cold flexibility Good heat resistance Improved heat resistance Excellent heat resistance ISO ISO3601-5 (carried out with test-sheets) Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 47 O-RING � Technical Information B.2 Installation and Design Recommendations The following design recommendations are mainly based on the recommendations given in ISO 3601-2. They cannot be used with Isolast� materials. Please use the Isolast� brochure or contact your local Customer Solution Center for further details. USEFUL TOOLS Correct with lead-in chamfer Installation Learn more about the layout of an O-Ring and its housing with the Trelleborg Sealing Solutions O-Ring e-Learning lessons. Use the O-Ring Calculator to help design O-Ring housings or the O-Ring Selector app to find defined housings in accordance with ISO 3601. All these tools can be downloaded from the Trelleborg Sealing Solutions website at www.tss.trelleborg.com. Incorrect without lead-in chamfer Figure 11: O-Ring installation over transverse bores B.2.1 INSTALLATION RECOMMENDATIONS General recommendations Before starting installation, check the following points: Correct with lead-in chamfer - Lead-in chamfers made according to the drawing? - Bores deburred and edges rounded? - Machining residues, e.g. chips, dirt and foreign particles, removed? - Screw thread tips covered? - Seals and components greased or oiled? - Ensure media compatibility with the elastomer material. Trelleborg Sealing Solutions recommends to use the fluid to be sealed. - Do not use lubricants with solid additives, e.g. molybdenum disulphide or zinc sulphide. Installation Incorrect without lead-in chamfer Figure 12: Piston installation with O-Ring 48 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Correct with lead-in chamfer B.2.2 Methods of installation and design of seal housing Methods of installation O-Rings can be used in components in a wide variety of ways. Installation Incorrect without lead-in chamfer Figure 13: Rod installation with O-Ring During the design stage, installation must be taken into consideration. In order to avoid damage during installation, it should not be necessary to pass the O-Ring over edges or bores. When long sliding movements are involved, the seal seat should be recessed if possible, or the O-Rings arranged so that they only have to travel short distances during installation to reduce risk of twisting. Radial installation (static and dynamic) Inner sealing (rod sealing): The O-Ring size should be selected so that the O-Ring outside diameter (d1 + 2*d2) is at least equal to or larger than the groove outside diameter d6 (Figure 14). Manual installation -- Use tools without sharp edges -- Ensure that the O-Ring is not twisted, use installation aids to assist correct positioning Outer sealing (piston sealing): The O-Ring size should be selected so that the inside diameter d1 is equal to or smaller than groove diameter d3 (Figure 14). -- Use installation aids wherever possible -- Do not over stretch O-Rings -- Do not stretch O-Rings made out of cord at the joint Installation over threads, splines etc. Should the O-Ring have to be stretched over threads, splines, keyways etc., then an assembly mandrel is essential. This mandrel can either be manufactured in a soft metal or a plastic material without burrs or sharp edges. Axial installation (static) During axial-static installation, the direction of the pressure should be taken into consideration when choosing the O-Ring size (Figure 15). With internal pressure, the O-Ring should be chosen so that the outside diameter of the O-Ring is equal to or larger than the outer groove diameter d7. With external pressure, the O-Ring inside diameter is chosen to be smaller than the inner groove diameter d8. Automatic installation Automatic O-Ring installation requires good preparation. The surfaces of the O-Rings are frequently treated (see the SealGlide�- Reducing Friction with Nanoscale Treatments brochure). This offers a number of benefits during installation by: -- Reducing installation forces -- Eliminating stick effects, easy removal The handling and installation of dimensionally unstable components requires a great deal of experience. Reliable automated installation therefore requires special handling and packing for the O-Rings. Please contact your local Customer Solution Center for more information. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 49 O-RING � Technical Information d2 d1 d3 d 6 Figure 14: Radial installation, static and dynamic d7 d8 P Pressure from Inside Figure 15: Axial installation, static Piston Sealing/Dynamic Rod Sealing/Static d7 d8 P P Pressure from Outside 50 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information B.2.3 ELONGATION - OUTSIDE DIAMETER INTERFERENCE Radial Installation, piston and rod sealing, static and dynamic If the O-Ring is used as a piston seal (outer sealing), the nominal O-Ring inside diameter d1 (see Figure 14), should be stretched between 2% and 5% for dynamic applications and between 2% and 8% for static applications. For O-Rings with a diameter d1 smaller than 20 mm (0.787 inch), this is not always possible, so the stretch range is wider. To minimize this range and the maximum stretch, it is necessary to minimize the tolerances of the housing diameter d3 (see Figure 14), and have a less stringent requirement for the minimum O-Ring stretch. In dynamic applications, it is important to keep the maximum stretch to 5% or less to avoid detrimental effects on sealing performance. Exceeding these values will result in too great a decrease in the O-Ring cross section which can affect service life. If the O-Ring is used as a rod seal (inner sealing), the O-Ring outside diameter (d1 + 2*d2) should be at least equal to or larger than the housing (groove) outside diameter d6 (see Figure 14), to give interference on the outside diameter. The O-Ring outside diameter shall not exceed 3% of the housing outside diameter for O-Rings with a diameter d1 greater than 250 mm (9.843 inch), or 5% for O-Rings with a diameter d1 smaller than 250 mm (9.843 inch). For O-Rings with a diameter d1 smaller than 20 mm (0.787 inch), this is not always possible due to tolerance issues and can result in a greater outside diameter interference. Exceeding these values will result in too great an increase in the O-Ring cross section which can affect the service life of an O-Ring. Axial installation, static If the O-Ring is used as a static axial seal, the direction of the pressure should be taken into consideration when choosing the O-Ring size (Figure 15). If the O-Ring is pressurized, the groove should be designed so that, prior to the pressure being applied, the O-Ring is in contact with the groove wall that is away from the side that is pressurized. If there is external pressure, the O-Ring should be chosen so that the inside diameter d1 of the O-Ring is approximately 1% to 3% smaller than the inner groove diameter d8. If there is internal pressure, the O-Ring should be chosen so that the outside diameter (d1 + 2*d2) of the O-Ring is equal to or larger (at most 1 to 2%) than the outer groove diameter d7. Care should be taken with large O-Rings with inside diameters greater than approximately 50 mm (2 inch). The absolute outside diameter interference should be evaluated and minimized to avoid the O-Ring bending and slipping out of the groove during assembly. In addition, the ratio between inside diameter and cross section and the O-Ring material should be taken into consideration. If in doubt, please contact your local Customer Solution Center. Reduction in O-Ring cross section through elongation When an O-Ring is stretched, its cross section is reduced and flattened, and when installed in the housing, its cross section is no longer circular. The percentage that the cross section is reduced depends on the percentage S, that the inside diameter is stretched. The percentage cross sectional reduction R resulting from diametric stretch for an O-Ring whose inside diameter is stretched between 0% to 3% (inclusive) is calculated in accordance with the following equation: R = 0.01 + 1.06 � S - 0.1 � S2 [%] The percentage cross sectional reduction R resulting from diametric stretch for an O-Ring whose inside diameter is stretched more than 3% but less than 25% is calculated in accordance with this equation: R = 0.56 + 0.59 � S - 0.0046 � S2 [%] For piston applications, the percentage stretch S is calculated in accordance with: ) S = d3 - d1 � 100 [%] d1 ) ) with d3 = housing inside diameter for piston applications. For rod applications, the percentage stretch S is calculated in accordance with: ) S = d5 - d1 � 100 [%] d1 with d5 = rod diameter. Example: For an O-Ring whose inside diameter is stretched 2% the effective percentage cross section reduction is calculated as follows: R = 0.01 + 1.06 � 2 - 0.1 � 22 [%] R = 1.73 % Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 51 O-RING � Technical Information O-Ring as a rotary seal In some applications such as those with short running periods, the O-Ring can also be used as a rotary seal for sealing shafts. In this case, the following points should be observed: In order to be able to function as a rotary seal, O-Rings must be installed in accordance with the rotary seal principle. The rotary seal principle is based on the fact that an elongated elastomer ring contracts when heated (Joule effect). With the normal design criteria the O-Ring inside diameter d1 will be slightly smaller than the shaft diameter, and the heat generated by friction would cause the ring to contract even more. This results in a higher pressure on the rotating shaft so that a lubricating film is prevented from forming under the seal and even higher friction occurs. The result would be increased wear and a premature failure of the seal. Using the rotary seal principle, this is prevented by the seal ring being selected so that its inside diameter is approximately 2 to 5% larger than the shaft diameter to be sealed. Installation in the groove means that the seal ring is compressed radially and is pressed against the shaft by the groove diameter. The seal ring is thus slightly corrugated in the groove, a fact which helps to improve lubrication. B.2.4 INITIAL COMPRESSION An initial compression of the O-Ring cross section in the groove is essential to ensure its function as a primary or secondary sealing element (Figure 16). It serves to: - Achieve the initial sealing capability - Bridge production tolerances - Assure defined frictional forces - Compensate for the compression set - Compensate for wear Depending on the application, the following approximate values are recommended for the initial compression as a proportion of the cross section (d2): Radial dynamic applications: Axial static applications: Radial static applications: 6 to 27% 13 to 36% 10 to 35% The design of the grooves can be based on the guide values for the initial compression shown in Figure 17 and Figure 18. These take into account the relationship between loads and cross sections in accordance with ISO 3601-2. Special materials are available for rotary seal applications. Trelleborg Sealing Solutions does not recommend the use of O-Rings as rotary seals. Please contact your local Customer Solution Center for further details. P = 0 Initial Compression 52 � TRELLEBORG SEALING SOLUTIONS P > 0 Figure 16: O-Ring contact pressure installed and under service pressure Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Hydraulics, Radial Dynamic 30 20 max. 10 min. Initial compression in % Pneumatics, Radial Dynamic 30 20 max. 10 min. mm 1.78 2.62 3.53 in. 0.070 0.103 0.139 5.33 0.210 6.99 0.275 O-Ring cross section d2 (mm/in.) Figure 17: Permissible range of initial compression as a function of cross section, radial dynamic Hydraulics, Radial Static 30 max. 20 10 min. Initial compression in % Axial, Static 30 max. 20 10 min. mm 1.78 in. 0.070 2.62 3.53 0.103 0.139 5.33 0.210 O-Ring cross section d2 (mm/in.) 6.99 0.275 Figure 18: Permissible range of initial compression as a function of cross section, radial static and axial Compression forces The compression forces of O-Rings vary, depending among other things, on the extent of initial compression, the material, the material hardness, the O-Ring's inside diameter and its cross section. Figure 19 � Figure 21 show guide values for the uniform load of O-Rings taking into consideration the O-Ring's cross section, material type, material hardness and its compression. These uniform loads can be used to estimate the total compression force to be applied for static installation of O-Rings. Uniform load [N/mm] ([lbf/in.]) 25 (143) 20 (114) 15 (86) 10 (57) 5 (29) 0 5 10 15 20 25 30 35 Compression of O-Ring cross section [%] NBR 70 Shore A NBR 90 Shore A Cross Section 1.78 mm/0.070 in. 2.62 mm/0.103 in. 3.53 mm/0.139 in. 5.33 mm/0.210 in. 6.99 mm/0.275 in. Figure 19: Guiding values for the uniform load [N/mm] ([lbf/inch]) of compressed O-Rings, material types NBR 70 Sh A and NBR 90 Sh A Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 53 O-RING � Technical Information Uniform load [N/mm] ([lbf/in.]) 25 (143) 20 (114) 15 (86) 10 (57) 5 (29) 0 5 10 15 20 25 30 35 Compression of O-Ring cross section [%] FKM 70 Shore A FKM 90 Shore A Cross Section 1.78 mm/0.070 in. 2.62 mm/0.103 in. 3.53 mm/0.139 in. 5.33 mm/0.210 in. 6.99 mm/0.275 in. Figure 20: Guiding values for the uniform load [N/mm] ([lbf/in.]) of compressed O-Rings, material types FKM 70 Sh A and FKM 90 Sh A Uniform load [N/mm] ([lbf/in.]) 25 (143) 20 (114) 15 (86) 10 (57) 5 (29) 0 5 10 15 20 25 30 35 Compression of O-Ring cross section [%] EPDM 75 Shore A VMQ 70 Shore A Cross Section 1.78 mm/0.070 in. 2.62 mm/0.103 in. 3.53 mm/0.139 in. 5.33 mm/0.210 in. 6.99 mm/0.275 in. Figure 21: Guiding values for the uniform load [N/mm] ([lbf/in.]) of compressed O-Rings, material types EPDM 75 Sh A and VMQ 70 Sh 54 � TRELLEBORG SEALING SOLUTIONS B.2.5 GrOOVe FILL It is important to consider groove fill of the O-Ring to avoid any detrimental effects on radial sealing performance. It is recommended that groove fill should not be more than 85 percent to allow for thermal expansion, volume swell due to fluid exposure and tolerance effects. B.2.6 GENERAL TECHNICAL DATA O-Rings can be used in a wide range of applications. Temperature, pressure and media determine the choice of appropriate materials. In order to be able to assess the suitability of the O-Ring as a sealing element for a given application, the interaction of all the operating parameters have to be taken into consideration. Working Pressure Static application - up to 5 MPa (725 psi) for O-Rings with inside diameter > 50 mm (1.969 inch) without Back-up Ring - up to 10 MPa (1,450 psi) for O-Rings with inside diameter < 50 mm (1.969 inch) without Back-up Ring (depends on the material, the cross section and the clearance) - up to 40 MPa (5,801 psi) with Back-up Ring - up to 250 MPa (36,259 psi) with special Back-up Ring - Please note the permissible extrusion gaps Dynamic application - Reciprocating up to 5 MPa (725 psi) without Back-up Ring - Higher pressures with Back-up Ring Speed Reciprocating up to 0.5 m/s (1.64 ft/s) Rotating up to 0.5 m/s (1.64 ft/s) Depending on material and application. Temperature From -60 �C (-76 �F) to +325 �C (+617 �F) Depending on material and media resistance. When assessing the application criteria, the peak and continuous operating temperature and the running period must be taken into consideration. For rotating applications, the temperature increase due to frictional heat must be taken into account. Media With the wide range of the available materials, each with different properties, it is possible to seal against practically all liquids, gases and chemicals. Please note when selecting the most suitable material, consult the information in chapter B.1 Materials. Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information B.2.7 HOUSING DESIGN AND DIMENSIONS Correct design can help to eliminate possible sources of damage and seal failure from the outset. Since O-Rings are squeezed during installation, lead-in chamfers and rounded edges must be provided (Figure 22 and Figure 23). Rounded Polished 15�-20� Z Table 16: Lead-in chamfers � Inch Lead-in chamfers length Z min. 15� 0.098 0.118 0.138 0.177 0.197 0.236 20� 0.059 0.079 0.098 0.138 0.157 0.177 O-Ring Cross-Section-� d2 inch up to 0.071 up to 0.104 up to 0.140 up to 0.209 up to 0.276 above 0.276 The surface roughness of a lead-in chamfer is: Rz 6.3 �m (248 �inch) Ra 0.8 �m (31.5 �inch) Figure 22: Lead-in chamfers for bores, tubes Rounded Polished 15�-20� Radial clearance The tolerances given in Table 26 and Table 27 and the maximum permissible radial clearance S (extrusion gap) given in Table 17 and Table 18 must be maintained. If the clearance is too large, there is a risk of seal extrusion which can result in the destruction of the O-Ring (Figure 24). Z P Figure 23: Lead-in chamfers for shafts, rods The minimum length of the lead-in chamfer is listed in Table 15 and Table 16 as a function of the cross section d2. Radial Clearance S Table 15: Lead-in � Metric Lead-in chamfers length Z min. 15� 20� 1.1 0.9 1.5 1.1 1.8 1.4 2.7 2.1 3.6 2.8 6.0 4.5 O-Ring Cross-Section-� d2 mm up to 1.78 / 1.80 up to 2.62 / 2.65 up to 3.53 / 3.55 up to 5.33 / 5.35 up to 6.99 / 7.00 above 7.00 Figure 24: Radial clearance S The permissible radial clearance S between the sealed parts depends on the system pressure, the cross section and the hardness of the O-Ring. Table 17 and Table 18 contain recommendations for the permissible clearance S as a function of O-Ring cross section and shore hardness. The tables are valid for elastomeric materials with the exception of polyurethane and FEP/PFA encapsulated O-Rings. For pressure above 5 MPa (725 psi) for O-Rings with inside diameter > 50 mm (1.969 inch) and above 10 MPa (1,450 psi) for O-Rings with inside diameter < 50 mm (1.969 inch) we recommend the use of Back-up Rings. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 55 O-RING � Technical Information Table 17: Radial clearance S � Metric For static applications we recommend a fit of H8/f7. O-Ring Cross Section-� up to 2 2 - 3 3 - 5 5 - 7 d2 O-Ring materials with hardness of 70 Shore A Pressure MPa Radial clearance S mm 3.50 0.08 0.09 0.10 0.13 7.00 0.05 0.07 0.08 0.09 10.50 0.03 0.04 0.05 0.07 O-Ring materials with hardness of 90 Shore A Pressure MPa Radial clearance S mm 3.50 0.13 0.15 0.20 0.23 7.00 0.10 0.13 0.15 0.18 10.50 0.07 0.09 0.10 0.13 14.00 0.05 0.07 0.08 0.09 17.50 0.04 0.05 0.07 0.08 21.00 0.03 0.04 0.05 0.07 35.00 0.02 0.03 0.03 0.04 above 7 0.15 0.10 0.08 0.25 0.20 0.15 0.10 0.09 0.08 0.04 Table 18: Radial clearance S � Inch O-Ring Cross up to 0.079 - 0.118 - 0.197 - Section-� 0.079 0.118 0.197 0.276 d2 O-Ring materials with hardness of 70 Shore A above 0.276 Pressure psi Radial clearance S inch 508 0.003 0.004 0.004 0.005 0.006 1015 0.002 0.003 0.003 0.004 0.004 1523 0.001 0.002 0.002 0.003 0.003 O-Ring materials with hardness of 90 Shore A Pressure psi Radial clearance S inch 508 0.005 0.006 0.008 0.009 0.010 1015 0.004 0.005 0.006 0.007 0.008 1523 0.003 0.004 0.004 0.005 0.006 2031 0.002 0.003 0.003 0.004 0.004 2538 0.002 0.002 0.003 0.003 0.004 3046 0.001 0.002 0.002 0.003 0.003 5076 0.001 0.001 0.001 0.002 0.002 O-Rings made from polyurethane can bridge larger clearances thanks to their high extrusion resistance and greater dimensional stability. See the chapter on "Polyurethane O-Rings". Surfaces Under pressure, elastomers adapt to irregular surfaces. For gas or liquid tight joints, however, certain minimum demands must be made on the surface quality of the surfaces to be sealed. Fundamentally grooves, scratches, pit marks, concentric or spiral machining scores, etc. are not permissible. Higher demands must be placed on dynamic mating surfaces than on static surfaces. At present, no uniform definitions exist for describing the mating surfaces. In practice, the specification of the Ra value is not sufficient to permit an assessment of the surface quality. Our recommendations therefore contain amongst others various terms and definitions in accordance with DIN 4768 and DIN EN ISO 4287. Table 19: Surface finish for O-Ring housing � Metric Type of Load Surface m Radialdynamic Mating surface * (bore, rod, shaft) Groove flanks, groove diameter Radial-static Mating surface Axial-static Groove flanks, groove diameter For pulsating pressures: Mating surface Groove flanks, groove diameter * spiralfree grinding Rt Rz Ra 2.5 1.6 0.4 10.0 6.3 1.6 10.0 6.3 1.6 16.0 6.3 6.3 1.6 10.0 These values assume that the parts are fitted concentrically to one another and do not expand under pressure. If this is not the case, the clearance should be kept correspondingly smaller. 56 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information Table 20: Surface finish for O-Ring housing � Inch Type of Load Surface inch Radialdynamic Mating surface * (bore, rod, shaft) Groove flanks, groove diameter Radial-static Mating surface Axial-static Groove flanks, groove diameter For pulsating pressures: Mating surface Groove flanks, groove diameter Rt Rz 100 60 Ra 16 400 250 60 400 250 630 60 250 250 400 60 Trapezoidal groove The trapezoidal (dovetail) groove should only be used in special cases, such as overhead installation, in order to retain the O-Ring (Figure 25). The installation dimensions are summarised in Table 21/Table 22. The trapezoidal groove is only recommended for O-Ring cross section from 3.53 mm (0.139 inch). The inside diameter of the O-Ring results from the mean groove diameter minus the cross section. b2 b1 r3 h * spiralfree grinding The above is for guidance only and covers the majority of sealing applications. However Trelleborg Sealing Solutions should be consulted in areas of particular concern. r2 25� �1� Figure 25: Installation in trapezoidal groove Table 21: Installation dimensions for trapezoidal groove � Metric O-Ring Cross-Section-� d2 3.53 / 3.55 4.00 5.00 5.33 / 5.30 5.70 6.00 7.00 8.00 8.40 Groove width b1 �0.05 mm 2.90 3.40 4.30 4.60 4.75 5.05 6.00 6.85 7.25 Groove dimensions Groove width b2 �0.05 Groove depth h �0.05 3.20 3.70 4.60 4.90 5.25 5.55 6.50 7.45 7.85 2.90 3.20 4.20 4.60 4.80 5.10 6.00 6.90 7.30 Radius (max.) r3 r2 0.25 0.25 0.25 0.25 0.40 0.40 0.40 0.50 0.50 0.80 0.80 0.80 0.80 0.80 0.80 1.60 1.60 1.60 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 57 O-RING � Technical Information Table 22: Installation dimensions for trapezoidal groove � Inch O-Ring Cross-Section-� d2 0.139 / 0.140 0.157 0.197 0.210 / 0.209 0.224 0.236 0.276 0.315 0.331 Groove width b1 �0.002 inch 0.114 0.134 0.169 0.181 0.187 0.199 0.236 0.270 0.285 Groove dimensions Groove width b2 �0.002 Groove depth h �0.002 0.126 0.146 0.181 0.193 0.207 0.219 0.256 0.293 0.309 0.114 0.126 0.165 0.181 0.189 0.201 0.236 0.272 0.287 Radius (max.) r3 r2 0.010 0.010 0.010 0.010 0.016 0.016 0.016 0.020 0.020 0.031 0.031 0.031 0.031 0.031 0.031 0.063 0.063 0.063 Rectangular groove A rectangular groove is preferred for all new designs. Designs with bevelled groove flanks up to 5� are permissible. If Back-up Rings are used, straight groove flanks are necessary. To reduce risk of extrusion the radius r ideally should not exceed the maximum permissible radial clearance S (see Table 17 and Table 18). rmax 0.2 mm/0.008 in. r Figure 26: Groove specifications 0�- 5� 58 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information d2 (t) s (t) s (t) b4 HOUSING DIMENSIONS RECOMMENDATIONS b3 b1 r r h r b2 Figure 27: Installation drawing For radial clearance S and surface finish, see beginning of this chapter B.2.7 Housing design and dimensions. Groove width b2 and b3: When using Back-up Rings the groove is to be widened by the corresponding Back-up Ring thickness (b2: one Back-up Ring, b3: two Back-up Rings). The generally recommended fit is H8/f7. Table 23: Housing dimensions � Metric O-Ring Cross-Section-� d2 0.50 0.74 1.00 1.02 1.20 1.25 1.27 1.30 1.42 1.50 1.52 1.60 1.63 1.78* 1.80 1.83 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.25 mm - 0.35 0.80 - 0.50 1.00 - 0.70 1.40 - 0.70 1.40 - 0.85 1.70 - 0.90 1.70 - 0.90 1.70 - 0.95 1.80 - 1.05 1.90 1.25 1.10 2.00 1.25 1.10 2.00 1.30 1.20 2.10 1.30 1.20 2.10 1.45 1.30 2.40 1.45 1.30 2.40 1.50 1.35 2.50 Axial installation Groove depth Groove width h +0.1 b4 +0.2 Radius1) r �0.2 0.35 0.50 0.70 0.70 0.85 0.90 0.90 0.95 1.05 1.10 1.10 1.20 1.20 1.30 1.30 1.35 0.80 1.00 1.40 1.40 1.70 1.80 1.80 1.80 2.00 2.10 2.10 2.20 2.20 2.60 2.60 2.60 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 59 O-RING � Technical Information O-Ring Cross-Section-� d2 1.90 1.98 2.00 2.08 2.10 2.20 2.26 2.30 2.34 2.40 2.46 2.50 2.62* 2.65 2.70 2.80 2.92 2.95 3.00 3.10 3.50 3.53* 3.55 3.60 4.00 4.50 5.00 5.30 5.33* 5.50 5.70 6.00 6.50 6.99* 7.00 7.50 8.00 8.40 9.00 9.50 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.25 mm 1.55 1.40 2.60 1.65 1.50 2.70 1.65 1.50 2.70 1.75 1.55 2.80 1.75 1.55 2.80 1.85 1.60 3.00 1.90 1.70 3.00 1.95 1.75 3.10 1.95 1.75 3.10 2.05 1.80 3.20 2.10 1.85 3.30 2.15 1.90 3.30 2.25 2.00 3.60 2.25 2.00 3.60 2.30 2.05 3.60 2.40 2.10 3.70 2.50 2.20 3.90 2.50 2.20 3.90 2.60 2.30 4.00 2.70 2.40 4.10 3.05 2.65 4.60 3.10 2.70 4.80 3.10 2.70 4.80 3.15 2.80 4.80 3.50 3.10 5.20 4.00 3.50 5.80 4.40 4.00 6.60 4.70 4.30 7.10 4.70 4.30 7.10 4.80 4.50 7.10 5.00 4.60 7.20 5.30 4.90 7.40 5.70 5.40 8.00 6.10 5.80 9.50 6.10 5.80 9.50 6.60 6.30 9.70 7.10 6.70 9.80 7.50 7.10 10.00 8.10 7.70 10.60 8.60 8.20 11.00 60 � TRELLEBORG SEALING SOLUTIONS Axial installation Groove depth Groove width h +0.1 b4 +0.2 Radius1) r �0.2 1.40 1.50 1.50 1.55 1.55 1.60 1.70 1.75 1.75 1.80 1.85 1.90 2.00 2.00 2.05 2.10 2.20 2.20 2.30 2.40 2.65 2.70 2.70 2.80 3.10 3.50 4.00 4.30 4.30 4.50 4.60 4.90 5.40 5.80 5.80 6.30 6.70 7.10 7.70 8.20 2.70 2.80 2.80 2.90 2.90 3.00 3.10 3.10 3.10 3.30 3.40 3.40 3.80 3.80 3.80 3.90 4.00 4.00 4.00 4.10 4.70 5.00 5.00 5.10 5.30 5.90 6.70 7.30 7.30 7.30 7.40 7.60 8.20 9.70 9.70 9.90 10.00 10.30 10.90 11.40 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information O-Ring Cross-Section-� d2 10.00 12.00 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.25 mm 9.10 8.60 11.60 11.00 10.60 13.50 Axial installation Groove depth Groove width h +0.1 b4 +0.2 Radius1) r �0.2 8.60 10.60 12.00 14.00 2.00 2.00 * Preferred sizes 1) If a Back-up Ring is used, the recommended radius should always be r = 0.25 � 0.2 mm (0.010 � 0.008 inch). 2) The given values for the housing depth are based on the nominal O-Ring cross section dimensions. The O-Ring inside diameter and its stretch are not considered. The given installation dimensions cannot be used for FFKM materials (Isolast�). Please use the Isolast� brochure or contact our specialists for further details. Table 24: Housing dimensions � Inch O-Ring Cross-Section-� d2 0.020 0.029 0.039 0.040 0.047 0.049 0.050 0.051 0.056 0.059 0.060 0.063 0.064 0.070* 0.071 0.072 0.075 0.078 0.079 0.082 0.083 0.087 0.089 0.091 0.092 0.094 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.010 inch - 0.014 0.031 - 0.020 0.039 - 0.028 0.055 - 0.028 0.055 - 0.033 0.067 - 0.035 0.067 - 0.035 0.067 - 0.037 0.071 - 0.041 0.075 0.049 0.043 0.079 0.049 0.043 0.079 0.051 0.047 0.083 0.051 0.047 0.083 0.057 0.051 0.094 0.057 0.051 0.094 0.059 0.053 0.098 0.061 0.055 0.102 0.065 0.059 0.106 0.065 0.059 0.106 0.069 0.061 0.110 0.069 0.061 0.110 0.073 0.063 0.118 0.075 0.067 0.118 0.077 0.069 0.122 0.077 0.069 0.122 0.081 0.071 0.126 Latest information available at www.trelleborg.com/seals � Edition July 2021 Axial installation Groove depth Groove width h +0.004 b4 +0.008 Radius1) r �0.008 0.014 0.020 0.028 0.028 0.033 0.035 0.035 0.037 0.041 0.043 0.043 0.047 0.047 0.051 0.051 0.053 0.055 0.059 0.059 0.061 0.061 0.063 0.067 0.069 0.069 0.071 0.031 0.039 0.055 0.055 0.067 0.071 0.071 0.071 0.079 0.083 0.083 0.087 0.087 0.102 0.102 0.102 0.106 0.110 0.110 0.114 0.114 0.118 0.122 0.122 0.122 0.130 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 TRELLEBORG SEALING SOLUTIONS � 61 O-RING � Technical Information O-Ring Cross-Section-� d2 0.097 0.098 0.103* 0.104 0.106 0.110 0.115 0.116 0.118 0.122 0.138 0.139* 0.140 0.142 0.157 0.177 0.197 0.209 0.210* 0.217 0.224 0.236 0.256 0.275* 0.276 0.295 0.315 0.331 0.354 0.374 0.394 0.472 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.010 inch 0.083 0.073 0.130 0.085 0.075 0.130 0.089 0.079 0.142 0.089 0.079 0.142 0.091 0.081 0.142 0.094 0.083 0.146 0.098 0.087 0.154 0.098 0.087 0.154 0.102 0.091 0.157 0.106 0.094 0.161 0.120 0.104 0.181 0.122 0.106 0.189 0.122 0.106 0.189 0.124 0.110 0.189 0.138 0.122 0.205 0.157 0.138 0.228 0.173 0.157 0.260 0.185 0.169 0.280 0.185 0.169 0.280 0.189 0.177 0.280 0.197 0.181 0.283 0.209 0.193 0.291 0.224 0.213 0.315 0.240 0.228 0.374 0.240 0.228 0.374 0.260 0.248 0.382 0.280 0.264 0.386 0.295 0.280 0.394 0.319 0.303 0.417 0.339 0.323 0.433 0.358 0.339 0.457 0.433 0.417 0.531 Axial installation Groove depth Groove width h +0.004 b4 +0.008 Radius1) r �0.008 0.073 0.075 0.079 0.079 0.081 0.083 0.087 0.087 0.091 0.094 0.104 0.106 0.106 0.110 0.122 0.138 0.157 0.169 0.169 0.177 0.181 0.193 0.213 0.228 0.228 0.248 0.264 0.280 0.303 0.323 0.339 0.417 0.134 0.134 0.150 0.150 0.150 0.154 0.157 0.157 0.157 0.161 0.185 0.197 0.197 0.201 0.209 0.232 0.264 0.287 0.287 0.287 0.291 0.299 0.323 0.382 0.382 0.390 0.394 0.406 0.429 0.449 0.472 0.551 0.012 0.012 0.012 0.012 0.012 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.039 0.039 0.039 0.039 0.039 0.039 0.059 0.059 0.079 0.079 * Preferred sizes 1) If a Back-up Ring is used, the recommended radius should always be r = 0.25 � 0.2 mm (0.010 � 0.008 inch). 2) The given values for the housing depth are based on the nominal O-Ring cross section dimensions. The O-Ring inside diameter and its stretch are not considered. The given installation dimensions cannot be used for FFKM materials (Isolast�). Please use the Isolast� brochure or contact our specialists for further details. 62 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range C Quality Criteria and Product Range C.1 Quality Criteria C.1.1 QUALITY SPECIFICATIONS STANDARD QUALITY If no quality requirements are specified with an order, standard quality O-Rings are supplied. The standard quality is defined by a '-' as the 10th digit in the O-Ring article number. ORDERING ExAMPLE Type: O-Ring, metric 40 x 3 (1.575 x 0.118 inch) Dimensions: Material: Inside diameter d1 = 40.0 mm (1.575 inch) Cross section d2 = 3.0 mm (0.118 inch) NBR 70 (Nitrile-Butadiene Rubber 70 Shore A) A standard quality O-Ring has dimensional tolerances to Trelleborg Sealing Solutions standard TBS-00024 in accordance with ISO 3601-1, class B and standard surface quality according to Trelleborg Sealing Solutions standard TBS-00005, based on ISO 3601-3, grade N. For surface deviations, ISO 2859-1:2004-01 AQL 1.0 general inspection level II, normal inspection is supplied as standard. Higher quality levels are available on request. Unless otherwise defined the standard material specification chapter B.1.5 will be used. TSS Article No. OR 30 04000 - N7AS TSS Article - Group Cross Section (mm) x 10 Inside Diameter (mm) x 100 Quality Index (Standard) Material Code (Standard) MATERIALS FOR AS568 / ISO 3601-1 CLASS A O-RINGS O-Rings ordered using the material codes specified in Table 25 meet dimensional tolerances according to AS568 / ISO 3601-1 Class A. Features Quality Index "-": 1. Individual material data sheets 2. Only valid for nominal sizes acc. to AS568 / ISO 3601-1 3. ID & CS tolerances: AS568 / ISO 3601-1 Class A 4. Surface quality: ISO 3601-1 Grade N, ISO 2859-1, AQL 1.0, general inspection level II, normal Table 25: Materials for AS568 / ISO 3601-1 Class A O-Rings Material Code N7AS N9AS VCAS V9AS Type nbr nbr FKM FKM Hardness Shore A 70 90 75 90 Color Black Black brown Black Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 63 O-RING � Quality Criteria and Product Range C.1.2 FLATNESS AND ROUNDNESS The flatness and roundness of O-Rings are not specified in either international O-Ring standard ISO 3601 or any other national O-Ring standards so these properties are not observed or limited during production unless specifically stated. ROUNDNESS Xmax d1 Generally O-Rings conforming to standard quality specifications can be assembled automatically, in some cases it can be important to specify flatness and roundness. By implementing special process steps during production, d2 the following equation and graphs show the possible limits in flatness and roundness of elastomeric O-Rings. Figure 29: Roundness tolerance Xmax In general, the adherence to flatness and roundness depends on the material and on the dimension ratio of the O-Ring, and can be checked and approved in advance.0 FLATNESS The roundness tolerance is calculated as follows: Xmax = (1.1*d1) + 2*d2 Not every material can be offered with these roundness tolerances. Please contact your local Customer Solution Center for further details. The flexibility of elastomeric O-Rings can lead to deformation d2 during handling, such as after long storage times or when added to a vibrating conveyor. These deformations cannot be covered by these flatness and roundness specifications. Ymax C.1.3 DIMENSION TOLERANCES Figure 28: Flatness tolerance Ymax The flatness tolerance depends on the dimension ratio and is calculated using the following equations: 1.Ymax=1.5 * d2 2.Ymax=1.3 * d2 for 0.11 < d2 d1 0.21 for d2 d1 0.21 During vulcanization, elastomers are subject to dimensional changes due to shrinkage. The degree of shrinkage depends on the material, mold geometry and on the vulcanization process. To meet dimensional tolerances molds need to be adapted to the material to be processed. O-Ring molds are often designed for NBR 70 Shore A materials. If other materials are produced with these molds, they may exhibit different dimensional tolerances due to the different shrinkage rates. For all other dimension ratios the flatness tolerance must be requested seperately. Not every material can be offered with these flatness tolerances. Please contact your local Customer Solution Center for further details. To guarantee high, constant quality levels, it might be necessary to produce new or additional molds accruing extra cost. If deviations from tolerances are acceptable, O-Rings can be produced from existing molds to avoid the cost of producing molds. This must be confirmed in writing by the customer. The following tables show the tolerances for the inside diameter d1 and cross section d2 of O-Rings. All tolerances given are in accordance with Trelleborg Sealing Solutions standard TBS-00024 in accordance with ISO 3601-1, class B. Precision O-Rings with reduced tolerances are also available. Please contact your local Customer Solution Center for more information. 64 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TOLERANCES FOR O-RING INSIDE DIAMETERS D1 d2 Tolerances given in Trelleborg Sealing Solutions standard TBS-00024 in accordance with ISO 3601-1, class B apply for the elastomeric O-Rings inside diameters d1. The appropriate tolerances for the inside diameters d1 in accordance with ISO 3601-1, class B are calculated with the following equation: d1 Figure 30: O-Ring dimensions [ ] d = � d 0.95 1 � 0.009 + 0.11 Tolerances for O-Ring cross sections d2 Valid tolerances for elastomeric O-Ring cross sections d2 are listed in the following Table 26 and Table 27. Table 26: Tolerances for O-Ring cross sections d2 in accordance with the TSS standard TBS-00024,complying with ISO 3601-1, class B, table A.1 � Metric This equation applies only for metric dimensions. For imperial unit systems, the tolerances must first be calculated based on the metric O-Ring dimensions and finally converted into the imperial unit system. The tolerances for the inside diameters d1 up to 500 mm (19.685 inch) are listed in the following tables. O-Ring Cross-Section-� d2 mm 0.80 < 2.25 < 3.15 < 4.50 < 6.30 < 8.40 < 10.00 < 12.00 < d2 0.80 d2 2.25 d2 3.15 d2 4.50 d2 6.30 d2 8.40 d2 10.00 d2 12.00 d2 14.00 d2 > 14.00 Tolerance � on request 0.08 0.09 0.10 0.13 0.15 0.20 0.25 0.28 on request Table 27: Tolerances for O-Ring cross sections d2 in accordance with the TSS standard TBS-00024,complying with ISO 3601-1, class B, table A.1 � Inch O-Ring Cross-Section-� d2 inch 0.031 < 0.089 < 0.124 < 0.177 < 0.248 < 0.331 < 0.394 < 0.472 < d2 0.031 d2 0.089 d2 0.124 d2 0.177 d2 0.248 d2 0.331 d2 0.394 d2 0.472 d2 0.551 d2 > 0.551 Tolerance � on request 0.003 0.004 0.004 0.005 0.006 0.008 0.010 0.011 on request Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 65 O-RING � Quality Criteria and Product Range Table 28: Tolerances for inside diameters d1 in accordance with the TSS standard TBS-00024, complying with ISO 3601-1, class B � Metric 1.71 2.93 4.17 5.44 6.72 8.01 9.31 10.62 11.94 13.27 14.61 15.95 17.29 18.64 20.00 21.36 22.73 24.10 25.47 26.85 28.23 29.61 31.00 32.39 33.78 35.18 36.58 37.98 39.38 40.79 42.20 43.61 45.02 46.44 47.86 49.28 50.70 O-Ring Inside-� d1 mm d1 1.71 < d1 2.93 < d1 4.17 < d1 5.44 < d1 6.72 < d1 8.01 < d1 9.31 < d1 10.62 < d1 11.94 < d1 13.27 < d1 14.61 < d1 15.95 < d1 17.29 < d1 18.64 < d1 20.00 < d1 21.36 < d1 22.73 < d1 24.10 < d1 25.47 < d1 26.85 < d1 28.23 < d1 29.61 < d1 31.00 < d1 32.39 < d1 33.78 < d1 35.18 < d1 36.58 < d1 37.98 < d1 39.38 < d1 40.79 < d1 42.20 < d1 43.61 < d1 45.02 < d1 46.44 < d1 47.86 < d1 49.28 < d1 50.70 < d1 52.12 Tolerance � 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.30 0.31 0.32 0.33 0.34 0.35 0.36 0.37 0.38 0.39 0.40 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.48 0.49 52.12 53.55 54.98 56.41 57.84 59.27 60.71 62.14 63.58 65.02 66.47 67.91 69.35 70.80 72.25 73.70 75.15 76.60 78.05 79.51 80.97 82.42 83.88 85.34 86.80 88.27 89.73 91.20 92.66 94.13 95.60 97.07 98.54 100.01 101.48 102.96 104.43 105.91 O-Ring Inside-� d1 mm < d1 53.55 < d1 54.98 < d1 56.41 < d1 57.84 < d1 59.27 < d1 60.71 < d1 62.14 < d1 63.58 < d1 65.02 < d1 66.47 < d1 67.91 < d1 69.35 < d1 70.80 < d1 72.25 < d1 73.70 < d1 75.15 < d1 76.60 < d1 78.05 < d1 79.51 < d1 80.97 < d1 82.42 < d1 83.88 < d1 85.34 < d1 86.80 < d1 88.27 < d1 89.73 < d1 91.20 < d1 92.66 < d1 94.13 < d1 95.60 < d1 97.07 < d1 98.54 < d1 100.01 < d1 101.48 < d1 102.96 < d1 104.43 < d1 105.91 < d1 107.39 Tolerance � 0.50 0.51 0.52 0.53 0.54 0.55 0.56 0.57 0.58 0.59 0.60 0.61 0.62 0.63 0.64 0.65 0.66 0.67 0.68 0.69 0.70 0.71 0.72 0.73 0.74 0.75 0.76 0.77 0.78 0.79 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.87 66 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range 107.39 108.86 110.34 111.82 113.30 114.79 116.27 117.75 119.24 120.72 122.21 123.70 125.19 126.68 128.17 129.66 131.15 132.64 134.14 135.63 137.13 138.62 140.12 141.62 143.12 144.62 146.12 147.62 149.12 150.62 152.13 153.63 155.13 156.64 158.15 159.65 161.16 162.67 164.18 165.69 O-Ring Inside-� d1 mm < d1 108.86 < d1 110.34 < d1 111.82 < d1 113.30 < d1 114.79 < d1 116.27 < d1 117.75 < d1 119.24 < d1 120.72 < d1 122.21 < d1 123.70 < d1 125.19 < d1 126.68 < d1 128.17 < d1 129.66 < d1 131.15 < d1 132.64 < d1 134.14 < d1 135.63 < d1 137.13 < d1 138.62 < d1 140.12 < d1 141.62 < d1 143.12 < d1 144.62 < d1 146.12 < d1 147.62 < d1 149.12 < d1 150.62 < d1 152.13 < d1 153.63 < d1 155.13 < d1 156.64 < d1 158.15 < d1 159.65 < d1 161.16 < d1 162.67 < d1 164.18 < d1 165.69 < d1 167.20 Tolerance � 0.88 0.89 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 167.20 168.71 170.22 171.73 173.25 174.76 176.28 177.79 179.31 180.82 182.34 183.86 185.38 186.89 188.41 189.93 191.45 192.98 194.50 196.02 197.54 199.07 200.59 202.12 203.64 205.17 206.69 208.22 209.75 211.28 212.81 214.34 215.87 217.40 218.93 220.46 221.99 223.52 225.06 226.59 O-Ring Inside-� d1 mm < d1 168.71 < d1 170.22 < d1 171.73 < d1 173.25 < d1 174.76 < d1 176.28 < d1 177.79 < d1 179.31 < d1 180.82 < d1 182.34 < d1 183.86 < d1 185.38 < d1 186.89 < d1 188.41 < d1 189.93 < d1 191.45 < d1 192.98 < d1 194.50 < d1 196.02 < d1 197.54 < d1 199.07 < d1 200.59 < d1 202.12 < d1 203.64 < d1 205.17 < d1 206.69 < d1 208.22 < d1 209.75 < d1 211.28 < d1 212.81 < d1 214.34 < d1 215.87 < d1 217.40 < d1 218.93 < d1 220.46 < d1 221.99 < d1 223.52 < d1 225.06 < d1 226.59 < d1 228.12 Tolerance � 1.28 1.29 1.30 1.31 1.32 1.33 1.34 1.35 1.36 1.37 1.38 1.39 1.40 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.50 1.51 1.52 1.53 1.54 1.55 1.56 1.57 1.58 1.59 1.60 1.61 1.62 1.63 1.64 1.65 1.66 1.67 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 67 O-RING � Quality Criteria and Product Range 228.12 229.66 231.19 232.73 234.27 235.80 237.34 238.88 240.42 241.95 243.49 245.03 246.57 248.11 249.66 251.20 252.74 254.28 255.82 257.37 258.91 260.46 262.00 263.55 265.09 266.64 268.18 269.73 271.28 272.83 274.38 275.92 277.47 279.02 280.57 282.12 283.68 285.23 286.78 288.33 O-Ring Inside-� d1 mm < d1 229.66 < d1 231.19 < d1 232.73 < d1 234.27 < d1 235.80 < d1 237.34 < d1 238.88 < d1 240.42 < d1 241.95 < d1 243.49 < d1 245.03 < d1 246.57 < d1 248.11 < d1 249.66 < d1 251.20 < d1 252.74 < d1 254.28 < d1 255.82 < d1 257.37 < d1 258.91 < d1 260.46 < d1 262.00 < d1 263.55 < d1 265.09 < d1 266.64 < d1 268.18 < d1 269.73 < d1 271.28 < d1 272.83 < d1 274.38 < d1 275.92 < d1 277.47 < d1 279.02 < d1 280.57 < d1 282.12 < d1 283.68 < d1 285.23 < d1 286.78 < d1 288.33 < d1 289.88 Tolerance � 1.68 1.69 1.70 1.71 1.72 1.73 1.74 1.75 1.76 1.77 1.78 1.79 1.80 1.81 1.82 1.83 1.84 1.85 1.86 1.87 1.88 1.89 1.90 1.91 1.92 1.93 1.94 1.95 1.96 1.97 1.98 1.99 2.00 2.01 2.02 2.03 2.04 2.05 2.06 2.07 289.88 291.44 292.99 294.54 296.10 297.65 299.21 300.76 302.32 303.88 305.43 306.99 308.55 310.11 311.66 313.22 314.78 316.34 317.90 319.46 321.02 322.58 324.15 325.71 327.27 328.83 330.39 331.96 333.52 335.09 336.65 338.21 339.78 341.35 342.91 344.48 346.04 347.61 349.18 350.75 O-Ring Inside-� d1 mm < d1 291.44 < d1 292.99 < d1 294.54 < d1 296.10 < d1 297.65 < d1 299.21 < d1 300.76 < d1 302.32 < d1 303.88 < d1 305.43 < d1 306.99 < d1 308.55 < d1 310.11 < d1 311.66 < d1 313.22 < d1 314.78 < d1 316.34 < d1 317.90 < d1 319.46 < d1 321.02 < d1 322.58 < d1 324.15 < d1 325.71 < d1 327.27 < d1 328.83 < d1 330.39 < d1 331.96 < d1 333.52 < d1 335.09 < d1 336.65 < d1 338.21 < d1 339.78 < d1 341.35 < d1 342.91 < d1 344.48 < d1 346.04 < d1 347.61 < d1 349.18 < d1 350.75 < d1 352.31 Tolerance � 2.08 2.09 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.40 2.41 2.42 2.43 2.44 2.45 2.46 2.47 68 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range 352.31 353.88 355.45 357.02 358.59 360.16 361.73 363.30 364.87 366.44 368.01 369.58 371.16 372.73 374.30 375.87 377.45 379.02 380.59 382.17 383.74 385.32 386.89 388.47 390.05 391.62 393.20 394.78 396.35 397.93 399.51 401.09 402.66 404.24 405.82 407.40 408.98 410.56 412.14 413.72 O-Ring Inside-� d1 mm < d1 353.88 < d1 355.45 < d1 357.02 < d1 358.59 < d1 360.16 < d1 361.73 < d1 363.30 < d1 364.87 < d1 366.44 < d1 368.01 < d1 369.58 < d1 371.16 < d1 372.73 < d1 374.30 < d1 375.87 < d1 377.45 < d1 379.02 < d1 380.59 < d1 382.17 < d1 383.74 < d1 385.32 < d1 386.89 < d1 388.47 < d1 390.05 < d1 391.62 < d1 393.20 < d1 394.78 < d1 396.35 < d1 397.93 < d1 399.51 < d1 401.09 < d1 402.66 < d1 404.24 < d1 405.82 < d1 407.40 < d1 408.98 < d1 410.56 < d1 412.14 < d1 413.72 < d1 415.30 Tolerance � 2.48 2.49 2.50 2.51 2.52 2.53 2.54 2.55 2.56 2.57 2.58 2.59 2.60 2.61 2.62 2.63 2.64 2.65 2.66 2.67 2.68 2.69 2.70 2.71 2.72 2.73 2.74 2.75 2.76 2.77 2.78 2.79 2.80 2.81 2.82 2.83 2.84 2.85 2.86 2.87 415.30 416.89 418.47 420.05 421.63 423.21 424.80 426.38 427.96 429.55 431.13 432.71 434.30 435.88 437.47 439.05 440.64 442.22 443.81 445.40 446.98 448.57 450.16 451.75 453.33 454.92 456.51 458.10 459.69 461.28 462.87 464.46 466.05 467.64 469.23 470.82 472.41 474.00 475.59 477.19 O-Ring Inside-� d1 mm < d1 416.89 < d1 418.47 < d1 420.05 < d1 421.63 < d1 423.21 < d1 424.80 < d1 426.38 < d1 427.96 < d1 429.55 < d1 431.13 < d1 432.71 < d1 434.30 < d1 435.88 < d1 437.47 < d1 439.05 < d1 440.64 < d1 442.22 < d1 443.81 < d1 445.40 < d1 446.98 < d1 448.57 < d1 450.16 < d1 451.75 < d1 453.33 < d1 454.92 < d1 456.51 < d1 458.10 < d1 459.69 < d1 461.28 < d1 462.87 < d1 464.46 < d1 466.05 < d1 467.64 < d1 469.23 < d1 470.82 < d1 472.41 < d1 474.00 < d1 475.59 < d1 477.19 < d1 478.78 Tolerance � 2.88 2.89 2.90 2.91 2.92 2.93 2.94 2.95 2.96 2.97 2.98 2.99 3.00 3.01 3.02 3.03 3.04 3.05 3.06 3.07 3.08 3.09 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23 3.24 3.25 3.26 3.27 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 69 O-RING � Quality Criteria and Product Range 478.78 480.37 481.96 483.56 485.15 486.74 488.34 489.93 491.52 493.12 O-Ring Inside-� d1 mm < d1 480.37 < d1 481.96 < d1 483.56 < d1 485.15 < d1 486.74 < d1 488.34 < d1 489.93 < d1 491.52 < d1 493.12 < d1 494.71 Tolerance � 3.28 3.29 3.30 3.31 3.32 3.33 3.34 3.35 3.36 3.37 494.71 496.31 497.90 499.50 O-Ring Inside-� d1 mm < d1 496.31 < d1 497.90 < d1 499.50 < d1 500.00 d1 500.00 Tolerance � 3.38 3.39 3.40 3.41 using equation Table 29: Tolerances for O-Ring inside diameter d1 in accordance with the TSS standard TBS00024, complying with ISO 3601-1, class B, table A.1 � Inch 0.067 0.115 0.164 0.214 0.265 0.315 0.367 0.418 0.470 0.522 0.575 0.628 0.681 0.734 0.787 0.841 0.895 0.949 1.003 1.057 1.111 1.166 1.220 O-Ring Inside-� d1 inch d1 0.067 < d1 0.115 < d1 0.164 < d1 0.214 < d1 0.265 < d1 0.315 < d1 0.367 < d1 0.418 < d1 0.470 < d1 0.522 < d1 0.575 < d1 0.628 < d1 0.681 < d1 0.734 < d1 0.787 < d1 0.841 < d1 0.895 < d1 0.949 < d1 1.003 < d1 1.057 < d1 1.111 < d1 1.166 < d1 1.220 < d1 1.275 Tolerance � 0.005 0.005 0.006 0.006 0.006 0.007 0.007 0.007 0.008 0.008 0.009 0.009 0.009 0.010 0.010 0.011 0.011 0.011 0.012 0.012 0.013 0.013 0.013 0.014 1.275 1.330 1.385 1.440 1.495 1.550 1.606 1.661 1.717 1.772 1.828 1.884 1.940 1.996 2.052 2.108 2.165 2.221 2.277 2.333 2.390 2.446 2.503 2.560 O-Ring Inside-� d1 inch < d1 1.330 < d1 1.385 < d1 1.440 < d1 1.495 < d1 1.550 < d1 1.606 < d1 1.661 < d1 1.717 < d1 1.772 < d1 1.828 < d1 1.884 < d1 1.940 < d1 1.996 < d1 2.052 < d1 2.108 < d1 2.165 < d1 2.221 < d1 2.277 < d1 2.333 < d1 2.390 < d1 2.446 < d1 2.503 < d1 2.560 < d1 2.617 Tolerance � 0.014 0.015 0.015 0.015 0.016 0.016 0.017 0.017 0.017 0.018 0.018 0.019 0.019 0.019 0.020 0.020 0.020 0.021 0.021 0.022 0.022 0.022 0.023 0.023 70 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range 2.617 2.674 2.730 2.787 2.844 2.902 2.959 3.016 3.073 3.130 3.188 3.245 3.302 3.360 3.417 3.475 3.533 3.591 3.648 3.706 3.764 3.822 3.880 3.937 3.995 4.054 4.111 4.170 4.228 4.286 4.344 4.402 4.461 4.519 4.578 4.636 4.694 4.753 4.811 4.870 O-Ring Inside-� d1 inch < d1 2.674 < d1 2.730 < d1 2.787 < d1 2.844 < d1 2.902 < d1 2.959 < d1 3.016 < d1 3.073 < d1 3.130 < d1 3.188 < d1 3.245 < d1 3.302 < d1 3.360 < d1 3.417 < d1 3.475 < d1 3.533 < d1 3.591 < d1 3.648 < d1 3.706 < d1 3.764 < d1 3.822 < d1 3.880 < d1 3.937 < d1 3.995 < d1 4.054 < d1 4.111 < d1 4.170 < d1 4.228 < d1 4.286 < d1 4.344 < d1 4.402 < d1 4.461 < d1 4.519 < d1 4.578 < d1 4.636 < d1 4.694 < d1 4.753 < d1 4.811 < d1 4.870 < d1 4.929 Tolerance � 0.024 0.024 0.024 0.025 0.025 0.026 0.026 0.026 0.027 0.027 0.028 0.028 0.028 0.029 0.029 0.030 0.030 0.030 0.031 0.031 0.031 0.032 0.032 0.033 0.033 0.033 0.034 0.034 0.035 0.035 0.035 0.036 0.036 0.037 0.037 0.037 0.038 0.038 0.039 0.039 4.929 4.987 5.046 5.105 5.163 5.222 5.281 5.340 5.399 5.457 5.517 5.576 5.635 5.694 5.753 5.812 5.871 5.930 5.989 6.048 6.107 6.167 6.226 6.285 6.345 6.404 6.464 6.523 6.583 6.642 6.702 6.761 6.821 6.880 6.940 7.000 7.059 7.119 7.179 7.239 O-Ring Inside-� d1 inch < d1 4.987 < d1 5.046 < d1 5.105 < d1 5.163 < d1 5.222 < d1 5.281 < d1 5.340 < d1 5.399 < d1 5.457 < d1 5.517 < d1 5.576 < d1 5.635 < d1 5.694 < d1 5.753 < d1 5.812 < d1 5.871 < d1 5.930 < d1 5.989 < d1 6.048 < d1 6.107 < d1 6.167 < d1 6.226 < d1 6.285 < d1 6.345 < d1 6.404 < d1 6.464 < d1 6.523 < d1 6.583 < d1 6.642 < d1 6.702 < d1 6.761 < d1 6.821 < d1 6.880 < d1 6.940 < d1 7.000 < d1 7.059 < d1 7.119 < d1 7.179 < d1 7.239 < d1 7.298 Tolerance � 0.039 0.040 0.040 0.041 0.041 0.041 0.042 0.042 0.043 0.043 0.043 0.044 0.044 0.044 0.045 0.045 0.046 0.046 0.046 0.047 0.047 0.048 0.048 0.048 0.049 0.049 0.050 0.050 0.050 0.051 0.051 0.052 0.052 0.052 0.053 0.053 0.054 0.054 0.054 0.055 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 71 O-RING � Quality Criteria and Product Range 7.298 7.358 7.418 7.478 7.537 7.598 7.657 7.717 7.777 7.837 7.897 7.957 8.017 8.078 8.137 8.198 8.258 8.318 8.378 8.439 8.499 8.559 8.619 8.680 8.740 8.800 8.861 8.921 8.981 9.042 9.102 9.163 9.223 9.283 9.344 9.405 9.465 9.526 9.586 9.647 O-Ring Inside-� d1 inch < d1 7.358 < d1 7.418 < d1 7.478 < d1 7.537 < d1 7.598 < d1 7.657 < d1 7.717 < d1 7.777 < d1 7.837 < d1 7.897 < d1 7.957 < d1 8.017 < d1 8.078 < d1 8.137 < d1 8.198 < d1 8.258 < d1 8.318 < d1 8.378 < d1 8.439 < d1 8.499 < d1 8.559 < d1 8.619 < d1 8.680 < d1 8.740 < d1 8.800 < d1 8.861 < d1 8.921 < d1 8.981 < d1 9.042 < d1 9.102 < d1 9.163 < d1 9.223 < d1 9.283 < d1 9.344 < d1 9.405 < d1 9.465 < d1 9.526 < d1 9.586 < d1 9.647 < d1 9.707 Tolerance � 0.055 0.056 0.056 0.056 0.057 0.057 0.057 0.058 0.058 0.059 0.059 0.059 0.060 0.060 0.061 0.061 0.061 0.062 0.062 0.063 0.063 0.063 0.064 0.064 0.065 0.065 0.065 0.066 0.066 0.067 0.067 0.067 0.068 0.068 0.069 0.069 0.069 0.070 0.070 0.070 9.707 9.768 9.829 9.890 9.950 10.011 10.072 10.133 10.193 10.254 10.315 10.376 10.437 10.498 10.558 10.619 10.680 10.741 10.802 10.863 10.924 10.985 11.046 11.107 11.169 11.230 11.291 11.352 11.413 11.474 11.535 11.596 11.657 11.719 11.780 11.841 11.902 11.964 12.025 12.086 O-Ring Inside-� d1 inch < d1 9.768 < d1 9.829 < d1 9.890 < d1 9.950 < d1 10.011 < d1 10.072 < d1 10.133 < d1 10.193 < d1 10.254 < d1 10.315 < d1 10.376 < d1 10.437 < d1 10.498 < d1 10.558 < d1 10.619 < d1 10.680 < d1 10.741 < d1 10.802 < d1 10.863 < d1 10.924 < d1 10.985 < d1 11.046 < d1 11.107 < d1 11.169 < d1 11.230 < d1 11.291 < d1 11.352 < d1 11.413 < d1 11.474 < d1 11.535 < d1 11.596 < d1 11.657 < d1 11.719 < d1 11.780 < d1 11.841 < d1 11.902 < d1 11.964 < d1 12.025 < d1 12.086 < d1 12.148 Tolerance � 0.071 0.071 0.072 0.072 0.072 0.073 0.073 0.074 0.074 0.074 0.075 0.075 0.076 0.076 0.076 0.077 0.077 0.078 0.078 0.078 0.079 0.079 0.080 0.080 0.080 0.081 0.081 0.081 0.082 0.082 0.083 0.083 0.083 0.084 0.084 0.085 0.085 0.085 0.086 0.086 72 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range 12.148 12.209 12.270 12.331 12.393 12.454 12.516 12.577 12.639 12.700 12.762 12.823 12.885 12.946 13.007 13.069 13.131 13.193 13.254 13.315 13.377 13.439 13.500 13.562 13.624 13.685 13.747 13.809 13.870 13.932 13.994 14.056 14.118 14.180 14.241 14.303 14.365 14.427 14.489 14.550 O-Ring Inside-� d1 inch < d1 12.209 < d1 12.270 < d1 12.331 < d1 12.393 < d1 12.454 < d1 12.516 < d1 12.577 < d1 12.639 < d1 12.700 < d1 12.762 < d1 12.823 < d1 12.885 < d1 12.946 < d1 13.007 < d1 13.069 < d1 13.131 < d1 13.193 < d1 13.254 < d1 13.315 < d1 13.377 < d1 13.439 < d1 13.500 < d1 13.562 < d1 13.624 < d1 13.685 < d1 13.747 < d1 13.809 < d1 13.870 < d1 13.932 < d1 13.994 < d1 14.056 < d1 14.118 < d1 14.180 < d1 14.241 < d1 14.303 < d1 14.365 < d1 14.427 < d1 14.489 < d1 14.550 < d1 14.613 Tolerance � 0.087 0.087 0.087 0.088 0.088 0.089 0.089 0.089 0.090 0.090 0.091 0.091 0.091 0.092 0.092 0.093 0.093 0.093 0.094 0.094 0.094 0.095 0.095 0.096 0.096 0.096 0.097 0.097 0.098 0.098 0.098 0.099 0.099 0.100 0.100 0.100 0.101 0.101 0.102 0.102 14.613 14.674 14.736 14.798 14.860 14.922 14.984 15.046 15.108 15.170 15.232 15.294 15.356 15.418 15.480 15.543 15.604 15.667 15.729 15.791 15.853 15.915 15.977 16.039 16.102 16.164 16.226 16.288 16.350 16.413 16.475 16.537 16.600 16.662 16.724 16.787 16.849 16.911 16.974 17.036 O-Ring Inside-� d1 inch < d1 14.674 < d1 14.736 < d1 14.798 < d1 14.860 < d1 14.922 < d1 14.984 < d1 15.046 < d1 15.108 < d1 15.170 < d1 15.232 < d1 15.294 < d1 15.356 < d1 15.418 < d1 15.480 < d1 15.543 < d1 15.604 < d1 15.667 < d1 15.729 < d1 15.791 < d1 15.853 < d1 15.915 < d1 15.977 < d1 16.039 < d1 16.102 < d1 16.164 < d1 16.226 < d1 16.288 < d1 16.350 < d1 16.413 < d1 16.475 < d1 16.537 < d1 16.600 < d1 16.662 < d1 16.724 < d1 16.787 < d1 16.849 < d1 16.911 < d1 16.974 < d1 17.036 < d1 17.098 Tolerance � 0.102 0.103 0.103 0.104 0.104 0.104 0.105 0.105 0.106 0.106 0.106 0.107 0.107 0.107 0.108 0.108 0.109 0.109 0.109 0.110 0.110 0.111 0.111 0.111 0.112 0.112 0.113 0.113 0.113 0.114 0.114 0.115 0.115 0.115 0.116 0.116 0.117 0.117 0.117 0.118 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 73 O-RING � Quality Criteria and Product Range 17.098 17.161 17.223 17.285 17.348 17.410 17.473 17.535 17.598 17.660 17.723 17.785 17.848 17.910 17.973 18.035 18.098 18.161 18.223 18.286 18.348 18.411 18.474 18.536 O-Ring Inside-� d1 inch < d1 17.161 < d1 17.223 < d1 17.285 < d1 17.348 < d1 17.410 < d1 17.473 < d1 17.535 < d1 17.598 < d1 17.660 < d1 17.723 < d1 17.785 < d1 17.848 < d1 17.910 < d1 17.973 < d1 18.035 < d1 18.098 < d1 18.161 < d1 18.223 < d1 18.286 < d1 18.348 < d1 18.411 < d1 18.474 < d1 18.536 < d1 18.599 Tolerance � 0.118 0.119 0.119 0.119 0.120 0.120 0.120 0.121 0.121 0.122 0.122 0.122 0.123 0.123 0.124 0.124 0.124 0.125 0.125 0.126 0.126 0.126 0.127 0.127 18.599 18.661 18.724 18.787 18.850 18.912 18.975 19.038 19.100 19.163 19.226 19.289 19.351 19.414 19.477 19.540 19.602 19.665 O-Ring Inside-� d1 inch < d1 18.661 < d1 18.724 < d1 18.787 < d1 18.850 < d1 18.912 < d1 18.975 < d1 19.038 < d1 19.100 < d1 19.163 < d1 19.226 < d1 19.289 < d1 19.351 < d1 19.414 < d1 19.477 < d1 19.540 < d1 19.602 < d1 19.665 < d1 19.685 d1 > 19.685 Tolerance � 0.128 0.128 0.128 0.129 0.129 0.130 0.130 0.130 0.131 0.131 0.131 0.132 0.132 0.133 0.133 0.133 0.134 0.134 using equation C.1.4 SURFACE QUALITY ACCEPTANCE CRITERIA ISO 3601-3 defines and classifies surface imperfections on O-Rings and specifies the maximum acceptable limits for these imperfections depending on the defined grade. Grade N (general purpose) Grade N identifies surface acceptance criteria for O-Rings intended for general industrial use. Grade S (special) Grade S identifies surface quality acceptance criteria for O-Rings intended for applications requiring a higher level of quality with respect to tolerances of surface imperfections, e.g. for safety relevant components in automotive engineering. Table 30/Table 31 define standard form and surface deviations of Trelleborg Sealing Solutions elastomeric O-Rings in accordance with the TSS standard TBS-00005, based on ISO 3601-3, grade N (general purpose). If no quality requirements are specified with the order, O-Rings are supplied with standard specification in accordance with Table 30/Table 31. 74 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range Table 30: Standard surface specification for O-Rings in accordance with the Trelleborg Sealing Solutions standard TBS-00005, based on ISO 3601-3, grade N � Metric Type of defects in accordance with TSS standard TBS-00005*** 1. offset Standard Form and Surface Deviations, Grade N mm Schematic illustration Maximum acceptable limits in accordance with TSS standard TBS-00005*** (mm), Grade N O-Ring Cross-Section-� d2 0.80 2.25 3.15 4.50 6.30 8.40 10.00 12.00 14.00 > 14.00 e e e e 0.08 0.10 0.13 0.15 0.15 0.19 0.22 0.25 2. Flash x 3. Backrind u y x 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 y 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 g 0.18 0.27 0.36 0.53 0.70 0.90 1.10 1.30 g by agreement by agreement u 0.08 0.08 0.10 0.10 0.13 0.16 0.16 0.18 4. Non-fills and indentations t W w t 0.60 0.80 1.00 1.30 1.70 2.20 2.50 2.80 0.08 0.08 0.10 0.10 0.13 0.15 0.16 0.18 5. Flow marks (radial orientation is not permitted) 6. area of excessive trimming (radial tool marks not allowed) k n Round edges d2 v v** k n 1.50 1.50 6.50 6.50 6.50 6.50 8.50 8.50 or 0.05 x d1* 0.08 0.08 0.08 0.08 0.08 0.08 0.10 0.10 Trimming is allowed, provided the dimension, n, is not reduced below the minimum diameter, d2, for the O-Ring. 7. Foreign material (embedded in the surface) - not permitted when visible under 2-times-magnification 8. Straightness tolerance - - 9. Roundness - - 10. The O-Ring surface shall be free from cracks, ruptures, blisters and other imperfections that are greater than the limits given in the table when inspected at 2-times-magnification with adequate illumination. The unstretched O-Ring is viewed. 11. Flow marks, non-fills and indentations within the limits given in the table shall not be allowed if: a) there are more than three in any 25 mm length of circumference, b) they interconnected c) there are more than three that are separated from each other by a distance that is less than the maximum length of an imperfection all dimensions in mm * d1 = Inside Diameter ** whichever is the greater *** based on ISO 3601-3 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 75 O-RING � Quality Criteria and Product Range Table 31: Standard surface specification for O-Rings in accordance with the Trelleborg Sealing Solutions standard TBS-00005, based on ISO 3601-3, grade N � Inch Type of defects in accordance with TSS standard TBS-00005*** 1. offset Standard Form and Surface Deviations, Grade N inch Schematic illustration Maximum acceptable limits in accordance with TSS standard TBS-00005*** (inch), Grade N O-Ring Cross-Section-� d2 .031 .089 .124 .177 .248 .331 .394 .472 .551 > .551 e e e e 0.003 0.004 0.005 0.006 0.006 0.008 0.009 0.010 by agreement 2. Flash x 3. Backrind u y x 0.004 0.005 0.006 0.006 0.007 0.008 0.009 0.010 y 0.004 0.005 0.006 0.006 0.007 0.008 0.009 0.010 g 0.007 0.011 0.014 0.021 0.028 0.035 0.004 0.051 g by agreement u 0.003 0.003 0.004 0.004 0.005 0.006 0.006 0.007 4. Non-fills and indentations t W w t 0.024 0.031 0.039 0.051 0.067 0.087 0.098 0.110 0.003 0.003 0.004 0.004 0.005 0.006 0.006 0.007 5. Flow marks (radial orientation is not permitted) k v v** k 0.059 0.059 0.256 0.256 0.256 0.256 0.335 0.335 or 0.05 x d1* 0.003 0.003 0.003 0.003 0.003 0.003 0.004 0.004 6. area of excessive trimming (radial tool marks not allowed) n Round edges d2 n Trimming is allowed, provided the dimension, n, is not reduced below the minimum diameter, d2, for the O-Ring. 7. Foreign material (embedded in the surface) - not permitted when visible under 2-times-magnification 8. Straightness tolerance -- 9. Roundness -- 10. The O-Ring surface shall be free from cracks, ruptures, blisters and other imperfections that are greater than the limits given in the table when inspected at 2-times-magnification with adequate illumination. The unstretched O-Ring is viewed. 11. Flow marks, non-fills and indentations within the limits given in the table shall not be allowed if: a) there are more than three in any 0.984 inch length of circumference, b) they interconnected c) there are more than three that are separated from each other by a distance that is less than the maximum length of an imperfection all dimensions in inch * d1 = Inside Diameter ** whichever is the greater *** based on ISO 3601-3 76 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range Table 32/Table 33 defines restricted form and surface deviations of Trelleborg Sealing Solutions elastomeric O-Rings in accordance with the TSS standard TBS-00005, based on ISO 3601-3, grade S (special). The permissible flaw sizes are very limited. This demands a complex process technology and stricter quality control procedures. Table 32: Surface specification with reduced tolerances for O-Rings in accordance with the Trelleborg Sealing Solutions standard TBS-00005,based on ISO 3601-3, grade S � Metric Type of defects in accordance with TSS standard TBS-00005*** 1. offset Restricted form and surface deviations, Grade S mm Schematic illustration Maximum acceptable limits in accordance with TSS standard TBS-00005*** (mm), Grade S O-Ring Cross-Section- � d2 0.80 2.25 3.15 4.50 6.30 8.40 10.00 15.00 > 15.00 e e e e 0.08 0.08 0.10 0.12 0.13 0.15 0.20 k t d2 y g by agreement by agreement 2. Flash 3. Backrind x u x 0.10 0.10 0.13 0.15 0.15 0.18 0.20 y 0.10 0.10 0.13 0.15 0.15 0.18 0.20 g 0.10 0.15 0.20 0.20 0.30 0.50 0.75 u 0.05 0.08 0.10 0.10 0.13 0.13 0.15 4. Non-fills and indentations W w t 0.15 0.25 0.40 0.63 1.00 1.50 2.00 0.08 0.08 0.10 0.10 0.13 0.13 0.15 5. Flow marks (radial orientation is not permitted) 6. area of excessive n trimming (radial tool marks not allowed) v v** k n 1.50 1.50 5.00 5.00 5.00 5.00 7.00 or 0.05 x d1* 0.05 0.05 0.05 0.05 0.05 0.08 0.08 Trimming is allowed, provided the dimension, n, is not reduced below the minimum diameter, d2, for the O-Ring. Round edges 7. Foreign material (embedded in the surface) - not permitted when visible under 2-times-magnification 8. Straightness tolerance - - 9. Roundness - - 10. The O-Ring surface shall be free from cracks, ruptures, blisters and other imperfections that are greater than the limits given in the table when inspected at 2-times-magnification with adequate illumination. The unstretched O-Ring is viewed. 11. Flow marks, non-fills and indentations within the limits given in the table shall not be allowed if: a) there are more than three in any 25 mm length of circumference, b) they interconnected c) there are more than three that are separated from each other by a distance that is less than the maximum length of an imperfection all dimensions in mm * d1 = Inside Diameter ** whichever is the greater *** based on ISO 3601-3 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 77 O-RING � Quality Criteria and Product Range Table 33: Surface specification with reduced tolerances for O-Rings in accordance with the Trelleborg Sealing Solutions standard TBS-00005,based on ISO 3601-3, grade S � Inch Type of defects in accordance with TSS standard TBS-00005*** 1. offset Restricted form and surface deviations, Grade S inch Schematic illustration Maximum acceptable limits in accordance with TSS standard TBS-00005*** (inch), Grade S O-Ring Cross-Section- � d2 .031 .089 .124 .177 .248 .331 .394 .591 > .591 e e e e 0.003 0.003 0.004 0.005 0.005 0.006 0.008 2. Flash 3. Backrind x x 0.004 0.004 0.005 0.006 0.006 0.007 0.008 y y 0.004 0.004 0.005 0.006 0.006 0.007 0.008 u g 0.004 0.006 0.008 0.008 0.012 0.020 0.030 g by agreement by agreement u 0.002 0.003 0.004 0.004 0.005 0.005 0.006 4. Non-fills and indentations t W w t 0.006 0.010 0.016 0.025 0.039 0.059 0.079 0.003 0.003 0.004 0.004 0.005 0.005 0.006 5. Flow marks (radial orientation is not permitted) 6. area of excessive n trimming (radial tool marks not allowed) k d2 v v** k n 0.059 0.059 0.197 0.197 0.197 0.197 0.276 or 0.05 x d1* 0.002 0.002 0.002 0.002 0.002 0.003 0.003 Trimming is allowed, provided the dimension, n, is not reduced below the minimum diameter, d2, for the O-Ring. Round edges 7. Foreign material (embedded in the surface) - not permitted when visible under 2-times-magnification 8. Straightness tolerance - - 9. Roundness - - 10. The O-Ring surface shall be free from cracks, ruptures, blisters and other imperfections that are greater than the limits given in the table when inspected at 2-times-magnification with adequate illumination. The unstretched O-Ring is viewed. 11. Flow marks, non-fills and indentations within the limits given in the table shall not be allowed if: a) there are more than three in any 0.984 inch length of circumference, b) they interconnected c) there are more than three that are separated from each other by a distance that is less than the maximum length of an imperfection all dimensions in inch * d1 = Inside Diameter ** whichever is the greater *** based on ISO 3601-3 For surface deviations ISO 2859-1:2004-01 AQL 1,0 general Higher quality levels are available on request. inspection level II, normal inspection, is supplied as standard. 78 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range C.2 Product Range The following tables provide a summary of available O-Ring dimensions, Trelleborg Sealing Solutions part numbers and valid standards. The tables represent a guide to common dimensions with or without a valid standard but does not include a complete range of sizes, which is more extensive. Special dimensions are also available on request. Contact your local Customer Solution Center for further details. For the dimensions given, molds generally exist for some materials. Due to different shrinkage factors of various materials, it may not be possible to process certain materials with the existing molds. To guarantee consistently high quality levels, it might be necessary to produce new or additional molds accruing extra costs. ORDERING ExAMPLE 1 ORDERING ExAMPLE 2 Type: Dimensions: Material: O-Ring, metric 40 x 3 mm (1.575 x 0.118 inch) Inside diameter d1 = 40.0 mm (1.575 inch) Cross section d2 = 3.0 mm (0.118 inch) NBR 70 (Nitrile-Butadiene Rubber 70 Shore A) Type: Dimensions: Material: O-Ring, ISO 3601-1 and AS568 reference no. 149 Inside diameter d1 = 71.12 mm (2.800 inch) Cross section d2 = 2.62 mm (0.103 inch) FKM 80 (Fluorocarbon Rubber 80 Shore A) TSS Article No. OR 30 04000 - N70 TSS Article - Group Cross Section (mm) x 10 Inside Diameter (mm) x 100 Quality Index (Standard) Material Code (Standard) TSS Article No. OR AR 00149 - V80 TSS Article - Group Standard ISO 3601-1/AS568 Size Code (Dash-No.) Quality Index (Standard) Material Code (Standard) For O-Ring dimensions and TSS part numbers see the following tables. For elastomer type codes for standard product orders see Table 1 (last column). The required Shore A hardness must be given with the order. When a special material is required, the exact five-digit Trelleborg Sealing Solutions material code must be given with the order. Please refer to the information provided in Table 14 or contact your local Trelleborg Sealing Solutions company. d2 C.2.1 O-RING DIMENSIONS IN ACCORDANCE WITH ISO 3601-1 AND AS568 The following tables show the preferred O-Ring dimensions in accordance with the international standard ISO 3601-1 and the American standard AS568, including appropriate reference numbers. ISO 3601-1 Class B O-Rings have identical nominal dimensions as the American standard AS568 but wider tolerances for d1 and d2. d1 ISO 3601-1 Class A Rings are identical with the AS568 standard and valid for selected materials only (see chapter C.1 Quality Criteria). Figure 31: O-Ring dimensions Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 79 O-RING � Quality Criteria and Product Range Table 34: ISO 3601-1 Class B O-Rings - Metric and Inch TSS Part-No. ORAR00001 ORAR00002 ORAR00003 ORAR00004 ORAR00005 ORAR00006 ORAR00007 ORAR00008 ORAR00009 ORAR00010 ORAR00011 ORAR00012 ORAR00013 ORAR00014 ORAR00015 ORAR00016 ORAR00017 ORAR00018 ORAR00019 ORAR00020 ORAR00021 ORAR00022 ORAR00023 ORAR00024 ORAR00025 ORAR00026 ORAR00027 ORAR00028 ORAR00029 ORAR00030 ORAR00031 ORAR00032 ORAR00033 ORAR00034 ORAR00035 ORAR00036 Size Code ISO 3601-1 AS568 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 Inside-� Cross-Section-� d1 0.74 1.07 1.42 1.78 2.57 2.90 3.68 4.47 5.28 6.07 7.65 9.25 10.82 12.42 14.00 15.60 17.17 18.77 20.35 21.95 23.52 25.12 26.70 28.30 29.87 31.47 33.05 34.65 37.82 41.00 44.17 47.35 50.52 53.70 56.87 60.05 Toler- ance d2 � mm 0.12 1.02 0.12 1.27 0.12 1.52 0.13 1.78 0.13 1.78 0.13 1.78 0.14 1.78 0.15 1.78 0.15 1.78 0.16 1.78 0.17 1.78 0.18 1.78 0.20 1.78 0.21 1.78 0.22 1.78 0.23 1.78 0.24 1.78 0.26 1.78 0.27 1.78 0.28 1.78 0.29 1.78 0.30 1.78 0.31 1.78 0.33 1.78 0.34 1.78 0.35 1.78 0.36 1.78 0.37 1.78 0.39 1.78 0.42 1.78 0.44 1.78 0.46 1.78 0.48 1.78 0.51 1.78 0.53 1.78 0.55 1.78 Tolerance � 0.08 0.08 Inside-� Cross-Section-� d1 0.029 0.042 0.056 0.070 0.101 0.114 0.145 0.176 0.208 0.239 0.301 0.364 0.426 0.489 0.551 0.614 0.676 0.739 0.801 0.864 0.926 0.989 1.051 1.114 1.176 1.239 1.301 1.364 1.489 1.614 1.739 1.864 1.989 2.114 2.239 2.364 Toler- ance d2 � inch 0.005 0.040 0.005 0.050 0.005 0.060 0.005 0.070 0.005 0.070 0.005 0.070 0.006 0.070 0.006 0.070 0.006 0.070 0.006 0.07 0.007 0.070 0.007 0.070 0.008 0.070 0.008 0.070 0.009 0.070 0.009 0.070 0.010 0.070 0.010 0.070 0.011 0.070 0.011 0.070 0.011 0.070 0.012 0.070 0.012 0.070 0.013 0.070 0.013 0.070 0.014 0.070 0.014 0.070 0.015 0.070 0.016 0.070 0.016 0.070 0.017 0.070 0.018 0.070 0.019 0.070 0.020 0.070 0.021 0.070 0.022 0.070 Tolerance � 0.003 0.003 80 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00037 ORAR00038 ORAR00039 ORAR00040 ORAR00041 ORAR00042 ORAR00043 ORAR00044 ORAR00045 ORAR00046 ORAR00047 ORAR00048 ORAR00049 ORAR00050 ORAR00102 ORAR00103 ORAR00104 ORAR00105 ORAR00106 ORAR00107 ORAR00108 ORAR00109 ORAR00110 ORAR00111 ORAR00112 ORAR00113 ORAR00114 ORAR00115 ORAR00116 ORAR00117 ORAR00118 ORAR00119 ORAR00120 ORAR00121 ORAR00122 ORAR00123 ORAR00124 ORAR00125 ORAR00126 ORAR00127 Size Code ISO 3601-1 AS568 037 038 039 040 041 042 043 044 045 046 047 048 049 050 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 Inside-� Cross-Section-� d1 63.22 66.40 69.57 72.75 75.92 82.27 88.62 94.97 101.32 107.67 114.02 120.37 126.72 133.07 1.24 2.06 2.84 3.63 4.42 5.23 6.02 7.59 9.19 10.77 12.37 13.94 15.54 17.12 18.72 20.29 21.89 23.47 25.07 26.64 28.24 29.82 31.42 32.99 34.59 36.17 Toler- ance d2 � mm 0.57 1.78 0.59 1.78 0.62 1.78 0.64 1.78 0.66 1.78 0.70 1.78 0.75 1.78 0.79 1.78 0.83 1.78 0.88 1.78 0.92 1.78 0.96 1.78 1.01 1.78 1.05 1.78 0.12 2.62 0.13 2.62 0.13 2.62 0.14 2.62 0.15 2.62 0.15 2.62 0.16 2.62 0.17 2.62 0.18 2.62 0.20 2.62 0.21 2.62 0.22 2.62 0.23 2.62 0.24 2.62 0.26 2.62 0.27 2.62 0.28 2.62 0.29 2.62 0.30 2.62 0.31 2.62 0.33 2.62 0.34 2.62 0.35 2.62 0.36 2.62 0.37 2.62 0.38 2.62 Tolerance � 0.08 0.09 Inside-� Cross-Section-� d1 2.489 2.614 2.739 2.864 2.989 3.239 3.489 3.739 3.989 4.239 4.489 4.739 4.989 5.239 0.049 0.081 0.112 0.143 0.174 0.206 0.237 0.299 0.362 0.424 0.487 0.549 0.612 0.674 0.737 0.799 0.862 0.924 0.987 1.049 1.112 1.174 1.237 1.299 1.362 1.424 Toler- ance d2 � inch 0.023 0.070 0.023 0.070 0.024 0.070 0.025 0.070 0.026 0.070 0.028 0.070 0.029 0.070 0.031 0.070 0.033 0.070 0.035 0.070 0.036 0.070 0.038 0.070 0.040 0.070 0.041 0.070 0.005 0.103 0.005 0.103 0.005 0.103 0.006 0.103 0.006 0.103 0.006 0.103 0.006 0.103 0.007 0.103 0.007 0.103 0.008 0.103 0.008 0.103 0.009 0.103 0.009 0.103 0.010 0.103 0.010 0.103 0.011 0.103 0.011 0.103 0.011 0.103 0.012 0.103 0.012 0.103 0.013 0.103 0.013 0.103 0.014 0.103 0.014 0.103 0.015 0.103 0.015 0.103 Tolerance � 0.003 0.004 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 81 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00128 ORAR00129 ORAR00130 ORAR00131 ORAR00132 ORAR00133 ORAR00134 ORAR00135 ORAR00136 ORAR00137 ORAR00138 ORAR00139 ORAR00140 ORAR00141 ORAR00142 ORAR00143 ORAR00144 ORAR00145 ORAR00146 ORAR00147 ORAR00148 ORAR00149 ORAR00150 ORAR00151 ORAR00152 ORAR00153 ORAR00154 ORAR00155 ORAR00156 ORAR00157 ORAR00158 ORAR00159 ORAR00160 ORAR00161 ORAR00162 ORAR00163 ORAR00164 ORAR00165 ORAR00166 ORAR00167 Size Code ISO 3601-1 AS568 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 Inside-� Cross-Section-� d1 37.77 39.34 40.94 42.52 44.12 45.69 47.29 48.90 50.47 52.07 53.64 55.25 56.82 58.42 59.99 61.60 63.17 64.77 66.34 67.95 69.52 71.12 72.69 75.87 82.22 88.57 94.92 101.27 107.62 113.97 120.32 126.67 133.02 139.37 145.72 152.07 158.42 164.77 171.12 177.47 Toler- ance d2 � mm 0.39 2.62 0.40 2.62 0.42 2.62 0.43 2.62 0.44 2.62 0.45 2.62 0.46 2.62 0.47 2.62 0.48 2.62 0.49 2.62 0.51 2.62 0.52 2.62 0.53 2.62 0.54 2.62 0.55 2.62 0.56 2.62 0.57 2.62 0.58 2.62 0.59 2.62 0.61 2.62 0.62 2.62 0.63 2.62 0.64 2.62 0.66 2.62 0.70 2.62 0.75 2.62 0.79 2.62 0.83 2.62 0.88 2.62 0.92 2.62 0.96 2.62 1.00 2.62 1.05 2.62 1.09 2.62 1.13 2.62 1.17 2.62 1.22 2.62 1.26 2.62 1.30 2.62 1.34 2.62 Tolerance � 0.09 Inside-� Cross-Section-� d1 1.487 1.549 1.612 1.674 1.737 1.799 1.862 1.925 1.987 2.050 2.112 2.175 2.237 2.300 2.362 2.425 2.487 2.550 2.612 2.675 2.737 2.800 2.862 2.987 3.237 3.487 3.737 3.987 4.237 4.487 4.737 4.987 5.237 5.487 5.737 5.987 6.237 6.487 6.737 6.987 Toler- ance d2 � inch 0.015 0.103 0.016 0.103 0.016 0.103 0.017 0.103 0.017 0.103 0.018 0.103 0.018 0.103 0.019 0.103 0.019 0.103 0.019 0.103 0.020 0.103 0.020 0.103 0.021 0.103 0.021 0.103 0.022 0.103 0.022 0.103 0.023 0.103 0.023 0.103 0.023 0.103 0.024 0.103 0.024 0.103 0.025 0.103 0.025 0.103 0.026 0.103 0.028 0.103 0.029 0.103 0.031 0.103 0.033 0.103 0.035 0.103 0.036 0.103 0.038 0.103 0.040 0.103 0.041 0.103 0.043 0.103 0.045 0.103 0.046 0.103 0.048 0.103 0.050 0.103 0.051 0.103 0.053 0.103 Tolerance � 0.004 82 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00168 ORAR00169 ORAR00170 ORAR00171 ORAR00172 ORAR00173 ORAR00174 ORAR00175 ORAR00176 ORAR00177 ORAR00178 ORAR00201 ORAR00202 ORAR00203 ORAR00204 ORAR00205 ORAR00206 ORAR00207 ORAR00208 ORAR00209 ORAR00210 ORAR00211 ORAR00212 ORAR00213 ORAR00214 ORAR00215 ORAR00216 ORAR00217 ORAR00218 ORAR00219 ORAR00220 ORAR00221 ORAR00222 ORAR00223 ORAR00224 ORAR00225 ORAR00226 ORAR00227 ORAR00228 ORAR00229 Size Code ISO 3601-1 AS568 168 169 170 171 172 173 174 175 176 177 178 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 Inside-� Cross-Section-� d1 183.82 190.17 196.52 202.87 209.22 215.57 221.92 228.27 234.62 240.97 247.32 4.34 5.94 7.52 9.12 10.69 12.29 13.87 15.47 17.04 18.64 20.22 21.82 23.39 24.99 26.57 28.17 29.74 31.34 32.92 34.52 36.09 37.69 40.87 44.04 47.22 50.39 53.57 56.74 59.92 Toler- ance d2 � mm 1.38 2.62 1.43 2.62 1.47 2.62 1.51 2.62 1.55 2.62 1.59 2.62 1.63 2.62 1.68 2.62 1.72 2.62 1.76 2.62 1.80 0.15 3.53 0.16 3.53 0.17 3.53 0.18 3.53 0.20 3.53 0.21 3.53 0.22 3.53 0.23 3.53 0.24 3.53 0.25 3.53 0.27 3.53 0.28 3.53 0.29 3.53 0.30 3.53 0.31 3.53 0.32 3.53 0.34 3.53 0.35 3.53 0.36 3.53 0.37 3.53 0.38 3.53 0.39 3.53 0.42 3.53 0.44 3.53 0.46 3.53 0.48 3.53 0.51 3.53 0.53 3.53 0.55 3.53 Tolerance � 0.09 0.10 Inside-� Cross-Section-� d1 7.237 7.487 7.737 7.987 8.237 8.487 8.737 8.987 9.237 9.487 9.737 0.171 0.234 0.296 0.359 0.421 0.484 0.546 0.609 0.671 0.734 0.796 0.859 0.921 0.984 1.046 1.109 1.171 1.234 1.296 1.359 1.421 1.484 1.609 1.734 1.859 1.984 2.109 2.234 2.359 Toler- ance d2 � inch 0.055 0.103 0.056 0.103 0.058 0.103 0.059 0.103 0.061 0.103 0.063 0.103 0.064 0.103 0.066 0.103 0.068 0.103 0.069 0.103 0.071 0.103 0.006 0.139 0.006 0.139 0.007 0.139 0.007 0.139 0.008 0.139 0.008 0.139 0.009 0.139 0.009 0.139 0.010 0.139 0.010 0.139 0.010 0.139 0.011 0.139 0.011 0.139 0.012 0.139 0.012 0.139 0.013 0.139 0.013 0.139 0.014 0.139 0.014 0.139 0.015 0.139 0.015 0.139 0.015 0.139 0.016 0.139 0.017 0.139 0.018 0.139 0.019 0.139 0.020 0.139 0.021 0.139 0.022 0.139 Tolerance � 0.004 0.004 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 83 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00230 ORAR00231 ORAR00232 ORAR00233 ORAR00234 ORAR00235 ORAR00236 ORAR00237 ORAR00238 ORAR00239 ORAR00240 ORAR00241 ORAR00242 ORAR00243 ORAR00244 ORAR00245 ORAR00246 ORAR00247 ORAR00248 ORAR00249 ORAR00250 ORAR00251 ORAR00252 ORAR00253 ORAR00254 ORAR00255 ORAR00256 ORAR00257 ORAR00258 ORAR00259 ORAR00260 ORAR00261 ORAR00262 ORAR00263 ORAR00264 ORAR00265 ORAR00266 ORAR00267 ORAR00268 ORAR00269 Size Code ISO 3601-1 AS568 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 Inside-� Cross-Section-� d1 63.09 66.27 69.44 72.62 75.79 78.97 82.14 85.32 88.49 91.67 94.84 98.02 101.19 104.37 107.54 110.72 113.89 117.07 120.24 123.42 126.59 129.77 132.94 136.12 139.29 142.47 145.64 148.82 151.99 158.34 164.69 171.04 177.39 183.74 190.09 196.44 202.79 209.14 215.49 221.84 Toler- ance d2 � mm 0.57 3.53 0.59 3.53 0.62 3.53 0.64 3.53 0.66 3.53 0.68 3.53 0.70 3.53 0.72 3.53 0.75 3.53 0.77 3.53 0.79 3.53 0.81 3.53 0.83 3.53 0.85 3.53 0.88 3.53 0.90 3.53 0.92 3.53 0.94 3.53 0.96 3.53 0.98 3.53 1.00 3.53 1.03 3.53 1.05 3.53 1.07 3.53 1.09 3.53 1.11 3.53 1.13 3.53 1.15 3.53 1.17 3.53 1.22 3.53 1.26 3.53 1.30 3.53 1.34 3.53 1.38 3.53 1.43 3.53 1.47 3.53 1.51 3.53 1.55 3.53 1.59 3.53 1.63 3.53 Tolerance � 0.10 Inside-� Cross-Section-� d1 2.484 2.609 2.734 2.859 2.984 3.109 3.234 3.359 3.484 3.609 3.734 3.859 3.984 4.109 4.234 4.359 4.484 4.609 4.734 4.859 4.984 5.109 5.234 5.359 5.484 5.609 5.734 5.859 5.984 6.234 6.484 6.734 6.984 7.234 7.484 7.734 7.984 8.234 8.484 8.734 Toler- ance d2 � inch 0.023 0.139 0.023 0.139 0.024 0.139 0.025 0.139 0.026 0.139 0.027 0.139 0.028 0.139 0.029 0.139 0.029 0.139 0.030 0.139 0.031 0.139 0.032 0.139 0.033 0.139 0.034 0.139 0.034 0.139 0.035 0.139 0.036 0.139 0.037 0.139 0.038 0.139 0.039 0.139 0.040 0.139 0.040 0.139 0.041 0.139 0.042 0.139 0.043 0.139 0.044 0.139 0.045 0.139 0.045 0.139 0.046 0.139 0.048 0.139 0.050 0.139 0.051 0.139 0.053 0.139 0.054 0.139 0.056 0.139 0.058 0.139 0.059 0.139 0.061 0.139 0.063 0.139 0.064 0.139 Tolerance � 0.004 84 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00270 ORAR00271 ORAR00272 ORAR00273 ORAR00274 ORAR00275 ORAR00276 ORAR00277 ORAR00278 ORAR00279 ORAR00280 ORAR00281 ORAR00282 ORAR00283 ORAR00284 ORAR00309 ORAR00310 ORAR00311 ORAR00312 ORAR00313 ORAR00314 ORAR00315 ORAR00316 ORAR00317 ORAR00318 ORAR00319 ORAR00320 ORAR00321 ORAR00322 ORAR00323 ORAR00324 ORAR00325 ORAR00326 ORAR00327 ORAR00328 ORAR00329 ORAR00330 ORAR00331 ORAR00332 ORAR00333 Size Code ISO 3601-1 AS568 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 228.19 234.54 240.89 247.24 253.59 266.29 278.99 291.69 304.39 329.79 355.19 380.59 405.26 430.66 456.06 10.46 12.07 13.64 15.24 16.81 18.42 19.99 21.59 23.16 24.77 26.34 27.94 29.51 31.12 32.69 34.29 37.47 40.64 43.82 46.99 50.17 53.34 56.52 59.69 62.87 Toler- ance d2 � mm 1.68 3.53 1.72 3.53 1.76 3.53 1.80 3.53 1.84 3.53 1.92 3.53 2.00 3.53 2.09 3.53 2.17 3.53 2.33 3.53 2.49 3.53 2.65 3.53 2.81 3.53 2.97 3.53 3.13 3.53 0.19 5.33 0.21 5.33 0.22 5.33 0.23 5.33 0.24 5.33 0.25 5.33 0.26 5.33 0.28 5.33 0.29 5.33 0.30 5.33 0.31 5.33 0.32 5.33 0.33 5.33 0.35 5.33 0.36 5.33 0.37 5.33 0.39 5.33 0.41 5.33 0.44 5.33 0.46 5.33 0.48 5.33 0.50 5.33 0.53 5.33 0.55 5.33 0.57 5.33 Tolerance � 0.10 0.13 d1 8.984 9.234 9.484 9.734 9.984 10.484 10.984 11.484 11.984 12.984 13.984 14.984 15.955 16.955 17.955 0.412 0.475 0.537 0.600 0.662 0.725 0.787 0.850 0.912 0.975 1.037 1.100 1.162 1.225 1.287 1.350 1.475 1.600 1.725 1.850 1.975 2.100 2.225 2.350 2.475 Toler- ance d2 � inch 0.066 0.139 0.068 0.139 0.069 0.139 0.071 0.139 0.072 0.139 0.076 0.139 0.079 0.139 0.082 0.139 0.085 0.139 0.092 0.139 0.098 0.139 0.105 0.139 0.111 0.139 0.117 0.139 0.123 0.139 0.008 0.210 0.008 0.210 0.009 0.210 0.009 0.210 0.010 0.210 0.010 0.210 0.010 0.210 0.011 0.210 0.011 0.210 0.012 0.210 0.012 0.210 0.013 0.210 0.013 0.210 0.014 0.210 0.014 0.210 0.015 0.210 0.015 0.210 0.016 0.210 0.017 0.210 0.018 0.210 0.019 0.210 0.020 0.210 0.021 0.210 0.022 0.210 0.022 0.210 Tolerance � 0.004 0.005 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 85 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00334 ORAR00335 ORAR00336 ORAR00337 ORAR00338 ORAR00339 ORAR00340 ORAR00341 ORAR00342 ORAR00343 ORAR00344 ORAR00345 ORAR00346 ORAR00347 ORAR00348 ORAR00349 ORAR00350 ORAR00351 ORAR00352 ORAR00353 ORAR00354 ORAR00355 ORAR00356 ORAR00357 ORAR00358 ORAR00359 ORAR00360 ORAR00361 ORAR00362 ORAR00363 ORAR00364 ORAR00365 ORAR00366 ORAR00367 ORAR00368 ORAR00369 ORAR00370 ORAR00371 ORAR00372 ORAR00373 Size Code ISO 3601-1 AS568 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 Inside-� Cross-Section-� d1 66.04 69.22 72.39 75.57 78.74 81.92 85.09 88.27 91.44 94.62 97.79 100.97 104.14 107.32 110.49 113.67 116.84 120.02 123.19 126.37 129.54 132.72 135.89 139.07 142.24 145.42 148.59 151.77 158.12 164.47 170.82 177.17 183.52 189.87 196.22 202.57 208.92 215.27 221.62 227.97 Toler- ance d2 � mm 0.59 5.33 0.61 5.33 0.64 5.33 0.66 5.33 0.68 5.33 0.70 5.33 0.72 5.33 0.74 5.33 0.77 5.33 0.79 5.33 0.81 5.33 0.83 5.33 0.85 5.33 0.87 5.33 0.90 5.33 0.92 5.33 0.94 5.33 0.96 5.33 0.98 5.33 1.00 5.33 1.02 5.33 1.05 5.33 1.07 5.33 1.09 5.33 1.11 5.33 1.13 5.33 1.15 5.33 1.17 5.33 1.21 5.33 1.26 5.33 1.30 5.33 1.34 5.33 1.38 5.33 1.42 5.33 1.47 5.33 1.51 5.33 1.55 5.33 1.59 5.33 1.63 5.33 1.67 5.33 Tolerance � 0.13 Inside-� Cross-Section-� d1 2.600 2.725 2.850 2.975 3.100 3.225 3.350 3.475 3.600 3.725 3.850 3.975 4.100 4.225 4.350 4.475 4.600 4.725 4.850 4.975 5.100 5.225 5.350 5.475 5.600 5.725 5.850 5.975 6.225 6.475 6.725 6.975 7.225 7.475 7.725 7.975 8.225 8.475 8.725 8.975 Toler- ance d2 � inch 0.023 0.210 0.024 0.210 0.025 0.210 0.026 0.210 0.027 0.210 0.028 0.210 0.028 0.210 0.029 0.210 0.030 0.210 0.031 0.210 0.032 0.210 0.033 0.210 0.034 0.210 0.034 0.210 0.035 0.210 0.036 0.210 0.037 0.210 0.038 0.210 0.039 0.210 0.039 0.210 0.040 0.210 0.041 0.210 0.042 0.210 0.043 0.210 0.044 0.210 0.045 0.210 0.045 0.210 0.046 0.210 0.048 0.210 0.049 0.210 0.051 0.210 0.053 0.210 0.054 0.210 0.056 0.210 0.058 0.210 0.059 0.210 0.061 0.210 0.063 0.210 0.064 0.210 0.066 0.210 Tolerance � 0.005 86 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00374 ORAR00375 ORAR00376 ORAR00377 ORAR00378 ORAR00379 ORAR00380 ORAR00381 ORAR00382 ORAR00383 ORAR00384 ORAR00385 ORAR00386 ORAR00387 ORAR00388 ORAR00389 ORAR00390 ORAR00391 ORAR00392 ORAR00393 ORAR00394 ORAR00395 ORAR00425 ORAR00426 ORAR00427 ORAR00428 ORAR00429 ORAR00430 ORAR00431 ORAR00432 ORAR00433 ORAR00434 ORAR00435 ORAR00436 ORAR00437 ORAR00438 ORAR00439 ORAR00440 ORAR00441 ORAR00442 Size Code ISO 3601-1 AS568 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 234.32 240.67 247.02 253.37 266.07 278.77 291.47 304.17 329.57 354.97 380.37 405.26 430.66 456.06 481.46 506.86 532.26 557.66 582.68 608.08 633.48 658.88 113.67 116.84 120.02 123.19 126.37 129.54 132.72 135.89 139.07 142.24 145.42 148.59 151.77 158.12 164.47 170.82 177.17 183.52 Toler- ance d2 � mm 1.72 5.33 1.76 5.33 1.80 5.33 1.76 5.33 1.92 5.33 2.00 5.33 2.09 5.33 2.17 5.33 2.33 5.33 2.49 5.33 2.65 5.33 2.81 5.33 2.97 5.33 3.13 5.33 3.29 5.33 3.45 5.33 3.61 5.33 3.77 5.33 3.92 5.33 4.08 5.33 4.24 5.33 4.40 5.33 0.92 6.99 0.94 6.99 0.96 6.99 0.98 6.99 1.00 6.99 1.02 6.99 1.05 6.99 1.07 6.99 1.09 6.99 1.11 6.99 1.13 6.99 1.15 6.99 1.17 6.99 1.21 6.99 1.26 6.99 1.30 6.99 1.34 6.99 1.38 6.99 Tolerance � 0.13 0.15 d1 9.225 9.475 9.725 9.975 10.475 10.975 11.475 11.975 12.975 13.975 14.975 15.955 16.955 17.955 18.955 19.955 20.955 21.955 22.940 23.940 24.940 25.940 4.475 4.600 4.725 4.850 4.975 5.100 5.225 5.350 5.475 5.600 5.725 5.850 5.975 6.225 6.475 6.725 6.975 7.225 Toler- ance d2 � inch 0.068 0.210 0.069 0.210 0.071 0.210 0.072 0.210 0.076 0.210 0.079 0.210 0.082 0.210 0.085 0.210 0.092 0.210 0.098 0.210 0.104 0.210 0.111 0.210 0.117 0.210 0.123 0.210 0.130 0.210 0.136 0.210 0.142 0.210 0.148 0.210 0.154 0.210 0.161 0.210 0.167 0.210 0.173 0.210 0.036 0.275 0.037 0.275 0.038 0.275 0.039 0.275 0.039 0.275 0.040 0.275 0.041 0.275 0.042 0.275 0.043 0.275 0.044 0.275 0.045 0.275 0.045 0.275 0.046 0.275 0.046 0.275 0.049 0.275 0.051 0.275 0.053 0.275 0.054 0.275 Tolerance � 0.005 0.006 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 87 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00443 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00450 ORAR00451 ORAR00452 ORAR00453 ORAR00454 ORAR00455 ORAR00456 ORAR00457 ORAR00458 ORAR00459 ORAR00460 ORAR00461 ORAR00462 ORAR00463 ORAR00464 ORAR00465 ORAR00466 ORAR00467 ORAR00468 ORAR00469 ORAR00470 ORAR00471 ORAR00472 ORAR00473 ORAR00474 ORAR00475 Size Code ISO 3601-1 AS568 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 189.87 196.22 202.57 215.27 227.97 240.67 253.37 266.07 278.77 291.47 304.17 316.87 329.57 342.27 354.97 367.67 380.37 393.07 405.26 417.96 430.66 443.36 456.06 468.76 481.46 494.16 506.86 532.26 557.66 582.68 608.08 633.48 658.88 Toler- ance d2 � mm 1.42 6.99 1.47 6.99 1.51 6.99 1.59 6.99 1.67 6.99 1.76 6.99 1.84 6.99 1.92 6.99 2.00 6.99 2.09 6.99 2.17 6.99 2.25 6.99 2.33 6.99 2.41 6.99 2.49 6.99 2.57 6.99 2.65 6.99 2.73 6.99 2.81 6.99 2.89 6.99 2.97 6.99 3.05 6.99 3.13 6.99 3.21 6.99 3.29 6.99 3.37 6.99 3.45 6.99 3.61 6.99 3.77 6.99 3.92 6.99 4.08 6.99 4.24 6.99 4.40 6.99 Tolerance � 0.15 d1 7.475 7.725 7.975 8.475 8.975 9.475 9.975 10.475 10.975 11.475 11.975 12.475 12.975 13.475 13.975 14.475 14.975 15.475 15.955 16.455 16.955 17.455 17.955 18.455 18.955 19.455 19.955 20.955 21.955 22.940 23.940 24.940 25.940 Toler- ance d2 � inch 0.056 0.275 0.058 0.275 0.059 0.275 0.063 0.275 0.066 0.275 0.069 0.275 0.072 0.275 0.076 0.275 0.079 0.275 0.082 0.275 0.085 0.275 0.089 0.275 0.092 0.275 0.095 0.275 0.098 0.275 0.101 0.275 0.104 0.275 0.108 0.275 0.111 0.275 0.114 0.275 0.117 0.275 0.120 0.275 0.123 0.275 0.126 0.275 0.130 0.275 0.133 0.275 0.136 0.275 0.142 0.275 0.148 0.275 0.154 0.275 0.161 0.275 0.167 0.275 0.173 0.275 Tolerance � 0.006 88 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range Table 35: O-Ring dimensions for straight thread tube fittings in accordance with AS568 with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS PartNo. DashNo. AS568 ORAR00901 901 ORAR00902 902 ORAR00903 903 ORAR00904 904 ORAR00905 905 ORAR00906 906 ORAR00907 907 ORAR00908 908 ORAR00909 909 ORAR00910 910 ORAR00911 911 ORAR00912 912 ORAR00913 913 ORAR00914 914 ORAR00916 916 ORAR00918 918 ORAR00920 920 ORAR00924 924 ORAR00928 928 ORAR00932 932 Inside-� Cross-Section-� d1 4.70 6.07 7.65 8.92 10.52 11.89 13.46 16.36 17.93 19.18 21.92 23.47 25.04 26.59 29.74 34.42 37.47 43.69 53.09 59.36 Toler- ance d2 � mm 0.15 1.42 0.16 1.63 0.17 1.63 0.18 1.83 0.19 1.83 0.20 1.98 0.22 2.08 0.24 2.21 0.25 2.46 0.26 2.46 0.28 2.95 0.29 2.95 0.30 2.95 0.31 2.95 0.34 2.95 0.37 2.95 0.39 3.00 0.44 3.00 0.50 3.00 0.55 3.00 Tolerance � 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 0.09 Inside-� Cross-Section-� Tube size d1 0.185 0.239 0.301 0.351 0.414 0.468 0.530 0.644 0.706 0.755 0.863 0.924 0.986 1.047 1.171 1.355 1.475 1.720 2.090 2.337 Toler- ance d2 � inch 0.006 0.056 0.006 0.064 0.007 0.064 0.007 0.072 0.008 0.072 0.008 0.078 0.009 0.082 0.009 0.087 0.010 0.097 0.010 0.097 0.011 0.116 0.011 0.116 0.012 0.116 0.012 0.116 0.013 0.116 0.015 0.116 0.015 0.118 0.017 0.118 0.020 0.118 0.021 0.118 Tolerance � 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 0.004 Outside-� (OD) inch 3/32 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 89 O-RING � Quality Criteria and Product Range Table 36: Materials for AS568 / ISO 3601-1 Class A O-Rings Material Code N7AS N9AS VCAS V9AS Type NBR NBR FKM FKM Hardness Shore A 70 90 75 90 Color Black Black Brown Black Table 37: AS568 / ISO 3601-1 Class A O-Rings - Metric and Inch (valid for selected materials only - see table 36 or chapter C.1 Quality Criteria, table 25) TSS Part-No. ORAR00001 ORAR00002 ORAR00003 ORAR00004 ORAR00005 ORAR00006 ORAR00007 ORAR00008 ORAR00009 ORAR00010 ORAR00011 ORAR00012 ORAR00013 ORAR00014 ORAR00015 ORAR00016 ORAR00017 ORAR00018 ORAR00019 ORAR00020 ORAR00021 ORAR00022 ORAR00023 ORAR00024 ORAR00025 ORAR00026 Size Code ISO 3601-1 AS568 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 0.74 1.07 1.42 1.78 2.57 2.90 3.68 4.47 5.28 6.07 7.65 9.25 10.82 12.42 14.00 15.60 17.17 18.77 20.35 21.95 23.52 25.12 26.70 28.30 29.87 31.47 Toler- ance d2 � mm 1.02 0.10 1.27 1.52 1.78 1.78 1.78 1.78 1.78 0.13 1.78 1.78 1.78 1.78 1.78 1.78 0.18 1.78 1.78 1.78 0.23 1.78 1.78 1.78 1.78 1.78 0.25 1.78 1.78 0.28 1.78 1.78 Tolerance � 0.08 d1 0.029 0.042 0.056 0.070 0.101 0.114 0.145 0.176 0.208 0.239 0.301 0.364 0.426 0.489 0.551 0.614 0.676 0.739 0.801 0.864 0.926 0.989 1.051 1.114 1.176 1.239 Toler- ance d2 � inch 0.040 0.004 0.050 0.060 0.070 0.070 0.070 0.070 0.070 0.005 0.070 0.070 0.070 0.070 0.070 0.070 0.007 0.070 0.070 0.070 0.009 0.070 0.070 0.070 0.070 0.070 0.010 0.070 0.070 0.011 0.070 0.070 Tolerance � 0.003 90 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00027 ORAR00028 ORAR00029 ORAR00030 ORAR00031 ORAR00032 ORAR00033 ORAR00034 ORAR00035 ORAR00036 ORAR00037 ORAR00038 ORAR00039 ORAR00040 ORAR00041 ORAR00042 ORAR00043 ORAR00044 ORAR00045 ORAR00046 ORAR00047 ORAR00048 ORAR00049 ORAR00050 ORAR00102 ORAR00103 ORAR00104 ORAR00105 ORAR00106 ORAR00107 ORAR00108 ORAR00109 ORAR00110 ORAR00111 ORAR00112 ORAR00113 ORAR00114 ORAR00115 ORAR00116 ORAR00117 Size Code ISO 3601-1 AS568 027 028 029 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 047 048 049 050 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 Inside-� Cross-Section-� d1 33.05 34.65 37.82 41.00 44.17 47.35 50.52 53.70 56.87 60.05 63.22 66.40 69.57 72.75 75.92 82.27 88.62 94.97 101.32 107.67 114.02 120.37 126.72 133.07 1.24 2.06 2.84 3.63 4.42 5.23 6.02 7.59 9.19 10.77 12.37 13.94 15.54 17.12 18.72 20.29 Toler- ance d2 � mm 0.28 1.78 1.78 0.33 1.78 1.78 0.38 1.78 1.78 1.78 1.78 0.46 1.78 1.78 1.78 1.78 0.51 1.78 1.78 1.78 0.61 1.78 1.78 0.69 1.78 1.78 1.78 0.76 1.78 1.78 0.94 1.78 1.78 2.62 2.62 2.62 2.62 2.62 0.13 2.62 2.62 2.62 2.62 2.62 2.62 0.18 2.62 2.62 0.23 2.62 2.62 0.25 2.62 Tolerance � 0.08 0.08 Inside-� Cross-Section-� d1 1.301 1.364 1.489 1.614 1.739 1.864 1.989 2.114 2.239 2.364 2.489 2.614 2.739 2.864 2.989 3.239 3.489 3.739 3.989 4.239 4.489 4.739 4.989 5.239 0.049 0.081 0.112 0.143 0.174 0.206 0.237 0.299 0.362 0.424 0.487 0.549 0.612 0.674 0.737 0.799 Toler- ance d2 � inch 0.011 0.070 0.070 0.013 0.070 0.070 0.015 0.070 0.070 0.070 0.070 0.018 0.070 0.070 0.070 0.070 0.020 0.070 0.070 0.070 0.024 0.070 0.070 0.027 0.070 0.070 0.070 0.030 0.070 0.070 0.037 0.070 0.070 0.103 0.103 0.103 0.103 0.103 0.005 0.103 0.103 0.103 0.103 0.103 0.103 0.007 0.103 0.103 0.009 0.103 0.103 0.010 0.103 Tolerance � 0.003 0.003 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 91 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00118 ORAR00119 ORAR00120 ORAR00121 ORAR00122 ORAR00123 ORAR00124 ORAR00125 ORAR00126 ORAR00127 ORAR00128 ORAR00129 ORAR00130 ORAR00131 ORAR00132 ORAR00133 ORAR00134 ORAR00135 ORAR00136 ORAR00137 ORAR00138 ORAR00139 ORAR00140 ORAR00141 ORAR00142 ORAR00143 ORAR00144 ORAR00145 ORAR00146 ORAR00147 ORAR00148 ORAR00149 ORAR00150 ORAR00151 ORAR00152 ORAR00153 ORAR00154 ORAR00155 ORAR00156 ORAR00157 Size Code ISO 3601-1 AS568 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 Inside-� Cross-Section-� d1 21.89 23.47 25.07 26.64 28.24 29.82 31.42 32.99 34.59 36.17 37.77 39.34 40.94 42.52 44.12 45.69 47.29 48.90 50.47 52.07 53.64 55.25 56.82 58.42 59.99 61.60 63.17 64.77 66.34 67.95 69.52 71.12 72.69 75.87 82.22 88.57 94.92 101.27 107.62 113.97 Toler- ance d2 � mm 2.62 2.62 0.25 2.62 2.62 2.62 2.62 2.62 0.30 2.62 2.62 2.62 2.62 2.62 2.62 0.38 2.62 2.62 2.62 2.62 2.62 2.62 0.43 2.62 2.62 2.62 2.62 2.62 2.62 0.51 2.62 2.62 2.62 2.62 2.62 0.56 2.62 2.62 2.62 2.62 0.61 2.62 2.62 0.71 2.62 2.62 0.76 2.62 2.62 Tolerance � 0.08 Inside-� Cross-Section-� d1 0.862 0.924 0.987 1.049 1.112 1.174 1.237 1.299 1.362 1.424 1.487 1.549 1.612 1.674 1.737 1.799 1.862 1.925 1.987 2.050 2.112 2.175 2.237 2.300 2.362 2.425 2.487 2.550 2.612 2.675 2.737 2.800 2.862 2.987 3.237 3.487 3.737 3.987 4.237 4.487 Toler- ance d2 � inch 0.103 0.103 0.010 0.103 0.103 0.103 0.103 0.103 0.012 0.103 0.103 0.103 0.103 0.103 0.103 0.015 0.103 0.103 0.103 0.103 0.103 0.103 0.017 0.103 0.103 0.103 0.103 0.103 0.103 0.020 0.103 0.103 0.103 0.103 0.103 0.022 0.103 0.103 0.103 0.103 0.024 0.103 0.103 0.028 0.103 0.103 0.030 0.103 0.103 Tolerance � 0.003 92 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00158 ORAR00159 ORAR00160 ORAR00161 ORAR00162 ORAR00163 ORAR00164 ORAR00165 ORAR00166 ORAR00167 ORAR00168 ORAR00169 ORAR00170 ORAR00171 ORAR00172 ORAR00173 ORAR00174 ORAR00175 ORAR00176 ORAR00177 ORAR00178 ORAR00201 ORAR00202 ORAR00203 ORAR00204 ORAR00205 ORAR00206 ORAR00207 ORAR00208 ORAR00209 ORAR00210 ORAR00211 ORAR00212 ORAR00213 ORAR00214 ORAR00215 ORAR00216 ORAR00217 ORAR00218 ORAR00219 Size Code ISO 3601-1 AS568 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 Inside-� Cross-Section-� d1 120.32 126.67 133.02 139.37 145.72 152.07 158.42 164.77 171.12 177.47 183.82 190.17 196.52 202.87 209.22 215.57 221.92 228.27 234.62 240.97 247.32 4.34 5.94 7.52 9.12 10.69 12.29 13.87 15.47 17.04 18.64 20.22 21.82 23.39 24.99 26.57 28.17 29.74 31.34 32.92 Toler- ance d2 � mm 0.76 2.62 2.62 2.62 0.89 2.62 2.62 2.62 2.62 1.02 2.62 2.62 2.62 2.62 1.14 2.62 2.62 2.62 2.62 1.27 2.62 2.62 2.62 2.62 1.40 2.62 2.62 3.53 3.53 0.13 3.53 3.53 3.53 3.53 0.18 3.53 0.23 3.53 3.53 3.53 3.53 0.25 3.53 3.53 3.53 3.53 3.53 0.30 3.53 3.53 3.53 Tolerance � 0.08 0.10 Inside-� Cross-Section-� d1 4.737 4.987 5.237 5.487 5.737 5.987 6.237 6.487 6.737 6.987 7.237 7.487 7.737 7.987 8.237 8.487 8.737 8.987 9.237 9.487 9.737 0.171 0.234 0.296 0.359 0.421 0.484 0.546 0.609 0.671 0.734 0.796 0.859 0.921 0.984 1.046 1.109 1.171 1.234 1.296 Toler- ance d2 � inch 0.030 0.103 0.103 0.103 0.035 0.103 0.103 0.103 0.103 0.040 0.103 0.103 0.103 0.103 0.045 0.103 0.103 0.103 0.103 0.050 0.103 0.103 0.103 0.103 0.055 0.103 0.103 0.139 0.139 0.005 0.139 0.139 0.139 0.139 0.007 0.139 0.009 0.139 0.139 0.139 0.139 0.010 0.139 0.139 0.139 0.139 0.139 0.012 0.139 0.139 0.139 Tolerance � 0.003 0.004 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 93 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00220 ORAR00221 ORAR00222 ORAR00223 ORAR00224 ORAR00225 ORAR00226 ORAR00227 ORAR00228 ORAR00229 ORAR00230 ORAR00231 ORAR00232 ORAR00233 ORAR00234 ORAR00235 ORAR00236 ORAR00237 ORAR00238 ORAR00239 ORAR00240 ORAR00241 ORAR00242 ORAR00243 ORAR00244 ORAR00245 ORAR00246 ORAR00247 ORAR00248 ORAR00249 ORAR00250 ORAR00251 ORAR00252 ORAR00253 ORAR00254 ORAR00255 ORAR00256 ORAR00257 ORAR00258 ORAR00259 Size Code ISO 3601-1 AS568 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 Inside-� Cross-Section-� d1 34.52 36.09 37.69 40.87 44.04 47.22 50.39 53.57 56.74 59.92 63.09 66.27 69.44 72.62 75.79 78.97 82.14 85.32 88.49 91.67 94.84 98.02 101.19 104.37 107.54 110.72 113.89 117.07 120.24 123.42 126.59 129.77 132.94 136.12 139.29 142.47 145.64 148.82 151.99 158.34 Toler- ance d2 � mm 0.30 3.53 3.53 3.53 0.38 3.53 3.53 3.53 0.46 3.53 3.53 3.53 0.51 3.53 3.53 3.53 3.53 3.53 3.53 0.61 3.53 3.53 3.53 3.53 3.53 3.53 0.71 3.53 3.53 3.53 3.53 3.53 0.76 3.53 3.53 3.53 3.53 3.53 3.53 3.53 0.89 3.53 3.53 3.53 3.53 3.53 3.53 1.02 3.53 Tolerance � 0.10 Inside-� Cross-Section-� d1 1.359 1.421 1.484 1.609 1.734 1.859 1.984 2.109 2.234 2.359 2.484 2.609 2.734 2.859 2.984 3.109 3.234 3.359 3.484 3.609 3.734 3.859 3.984 4.109 4.234 4.359 4.484 4.609 4.734 4.859 4.984 5.109 5.234 5.359 5.484 5.609 5.734 5.859 5.984 6.234 Toler- ance d2 � inch 0.012 0.139 0.139 0.139 0.015 0.139 0.139 0.139 0.018 0.139 0.139 0.139 0.020 0.139 0.139 0.139 0.139 0.139 0.139 0.024 0.139 0.139 0.139 0.139 0.139 0.139 0.028 0.139 0.139 0.139 0.139 0.139 0.030 0.139 0.139 0.139 0.139 0.139 0.139 0.139 0.035 0.139 0.139 0.139 0.139 0.139 0.139 0.040 0.139 Tolerance � 0.004 94 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00260 ORAR00261 ORAR00262 ORAR00263 ORAR00264 ORAR00265 ORAR00266 ORAR00267 ORAR00268 ORAR00269 ORAR00270 ORAR00271 ORAR00272 ORAR00273 ORAR00274 ORAR00275 ORAR00276 ORAR00277 ORAR00278 ORAR00279 ORAR00280 ORAR00281 ORAR00282 ORAR00283 ORAR00284 ORAR00309 ORAR00310 ORAR00311 ORAR00312 ORAR00313 ORAR00314 ORAR00315 ORAR00316 ORAR00317 ORAR00318 ORAR00319 ORAR00320 ORAR00321 ORAR00322 ORAR00323 Size Code ISO 3601-1 AS568 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 164.69 171.04 177.39 183.74 190.09 196.44 202.79 209.14 215.49 221.84 228.19 234.54 240.89 247.24 253.59 266.29 278.99 291.69 304.39 329.79 355.19 380.59 405.26 430.66 456.06 10.46 12.07 13.64 15.24 16.81 18.42 19.99 21.59 23.16 24.77 26.34 27.94 29.51 31.12 32.69 Toler- ance d2 � mm 3.53 1.02 3.53 3.53 3.53 1.14 3.53 3.53 3.53 3.53 1.27 3.53 3.53 3.53 3.53 3.53 1.40 3.53 3.53 3.53 3.53 3.53 1.65 3.53 3.53 3.53 3.53 1.91 3.53 2.03 3.53 2.16 3.53 0.13 5.33 5.33 0.18 5.33 0.23 5.33 5.33 5.33 5.33 0.25 5.33 5.33 5.33 5.33 5.33 0.30 5.33 5.33 5.33 Tolerance � 0.10 0.13 d1 6.484 6.734 6.984 7.234 7.484 7.734 7.984 8.234 8.484 8.734 8.984 9.234 9.484 9.734 9.984 10.484 10.984 11.484 11.984 12.984 13.984 14.984 15.955 16.955 17.955 0.412 0.475 0.537 0.600 0.662 0.725 0.787 0.850 0.912 0.975 1.037 1.100 1.162 1.225 1.287 Toler- ance d2 � inch 0.139 0.040 0.139 0.139 0.139 0.045 0.139 0.139 0.139 0.139 0.050 0.139 0.139 0.139 0.139 0.139 0.055 0.139 0.139 0.139 0.139 0.139 0.065 0.139 0.139 0.139 0.139 0.075 0.139 0.080 0.139 0.085 0.139 0.005 0.210 0.210 0.007 0.210 0.009 0.210 0.210 0.210 0.210 0.010 0.210 0.210 0.210 0.210 0.210 0.012 0.210 0.210 0.210 Tolerance � 0.004 0.005 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 95 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00324 ORAR00325 ORAR00326 ORAR00327 ORAR00328 ORAR00329 ORAR00330 ORAR00331 ORAR00332 ORAR00333 ORAR00334 ORAR00335 ORAR00336 ORAR00337 ORAR00338 ORAR00339 ORAR00340 ORAR00341 ORAR00342 ORAR00343 ORAR00344 ORAR00345 ORAR00346 ORAR00347 ORAR00348 ORAR00349 ORAR00350 ORAR00351 ORAR00352 ORAR00353 ORAR00354 ORAR00355 ORAR00356 ORAR00357 ORAR00358 ORAR00359 ORAR00360 ORAR00361 ORAR00362 ORAR00363 Size Code ISO 3601-1 AS568 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 Inside-� Cross-Section-� d1 34.29 37.47 40.64 43.82 46.99 50.17 53.34 56.52 59.69 62.87 66.04 69.22 72.39 75.57 78.74 81.92 85.09 88.27 91.44 94.62 97.79 100.97 104.14 107.32 110.49 113.67 116.84 120.02 123.19 126.37 129.54 132.72 135.89 139.07 142.24 145.42 148.59 151.77 158.12 164.47 Toler- ance d2 � mm 0.30 5.33 5.33 0.38 5.33 5.33 5.33 5.33 0.46 5.33 5.33 5.33 5.33 0.51 5.33 5.33 5.33 5.33 5.33 0.61 5.33 5.33 5.33 5.33 5.33 0.71 5.33 5.33 5.33 5.33 5.33 0.76 5.33 5.33 5.33 5.33 5.33 5.33 5.33 5.33 0.94 5.33 5.33 5.33 5.33 5.33 1.02 5.33 5.33 Tolerance � 0.13 Inside-� Cross-Section-� d1 1.350 1.475 1.600 1.725 1.850 1.975 2.100 2.225 2.350 2.475 2.600 2.725 2.850 2.975 3.100 3.225 3.350 3.475 3.600 3.725 3.850 3.975 4.100 4.225 4.350 4.475 4.600 4.725 4.850 4.975 5.100 5.225 5.350 5.475 5.600 5.725 5.850 5.975 6.225 6.475 Toler- ance d2 � inch 0.012 0.210 0.210 0.015 0.210 0.210 0.210 0.210 0.018 0.210 0.210 0.210 0.210 0.020 0.210 0.210 0.210 0.210 0.210 0.024 0.210 0.210 0.210 0.210 0.210 0.028 0.210 0.210 0.210 0.210 0.210 0.030 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.210 0.037 0.210 0.210 0.210 0.210 0.210 0.040 0.210 0.210 Tolerance � 0.005 96 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00364 ORAR00365 ORAR00366 ORAR00367 ORAR00368 ORAR00369 ORAR00370 ORAR00371 ORAR00372 ORAR00373 ORAR00374 ORAR00375 ORAR00376 ORAR00377 ORAR00378 ORAR00379 ORAR00380 ORAR00381 ORAR00382 ORAR00383 ORAR00384 ORAR00385 ORAR00386 ORAR00387 ORAR00388 ORAR00389 ORAR00390 ORAR00391 ORAR00392 ORAR00393 ORAR00394 ORAR00395 ORAR00425 ORAR00426 ORAR00427 ORAR00428 ORAR00429 ORAR00430 ORAR00431 ORAR00432 Size Code ISO 3601-1 AS568 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 425 426 427 428 429 430 431 432 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 170.82 177.17 183.52 189.87 196.22 202.57 208.92 215.27 221.62 227.97 234.32 240.67 247.02 253.37 266.07 278.77 291.47 304.17 329.57 354.97 380.37 405.26 430.66 456.06 481.46 506.86 532.26 557.66 582.68 608.08 633.48 658.88 113.67 116.84 120.02 123.19 126.37 129.54 132.72 135.89 Toler- ance d2 � mm 1.02 5.33 5.33 5.33 1.14 5.33 5.33 5.33 5.33 1.27 5.33 5.33 5.33 5.33 1.40 5.33 5.33 5.33 1.52 5.33 5.33 5.33 1.65 5.33 5.33 1.78 5.33 5.33 1.91 5.33 2.03 5.33 2.16 5.33 2.29 5.33 2.41 5.33 5.33 2.54 5.33 2.67 5.33 2.79 5.33 2.92 5.33 3.05 5.33 6.99 0.84 6.99 6.99 6.99 6.99 0.94 6.99 6.99 6.99 Tolerance � 0.13 0.15 d1 6.725 6.975 7.225 7.475 7.725 7.975 8.225 8.475 8.725 8.975 9.225 9.475 9.725 9.975 10.475 10.975 11.475 11.975 12.975 13.975 14.975 15.955 16.955 17.955 18.955 19.955 20.955 21.955 22.940 23.940 24.940 25.940 4.475 4.600 4.725 4.850 4.975 5.100 5.225 5.350 Toler- ance d2 � inch 0.040 0.210 0.210 0.210 0.045 0.210 0.210 0.210 0.210 0.050 0.210 0.210 0.210 0.210 0.055 0.210 0.210 0.210 0.060 0.210 0.210 0.210 0.065 0.210 0.210 0.070 0.210 0.210 0.075 0.210 0.080 0.210 0.085 0.210 0.090 0.210 0.095 0.210 0.210 0.100 0.210 0.105 0.210 0.110 0.210 0.115 0.210 0.120 0.210 0.275 0.033 0.275 0.275 0.275 0.275 0.037 0.275 0.275 0.275 Tolerance � 0.005 0.006 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 97 O-RING � Quality Criteria and Product Range TSS Part-No. ORAR00433 ORAR00434 ORAR00435 ORAR00436 ORAR00437 ORAR00438 ORAR00439 ORAR00440 ORAR00441 ORAR00442 ORAR00443 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00450 ORAR00451 ORAR00452 ORAR00453 ORAR00454 ORAR00455 ORAR00456 ORAR00457 ORAR00458 ORAR00459 ORAR00460 ORAR00461 ORAR00462 ORAR00463 ORAR00464 ORAR00465 ORAR00466 ORAR00467 ORAR00468 ORAR00469 ORAR00470 ORAR00471 ORAR00472 Size Code ISO 3601-1 AS568 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 139.07 142.24 145.42 148.59 151.77 158.12 164.47 170.82 177.17 183.52 189.87 196.22 202.57 215.27 227.97 240.67 253.37 266.07 278.77 291.47 304.17 316.87 329.57 342.27 354.97 367.67 380.37 393.07 405.26 417.96 430.66 443.36 456.06 468.76 481.46 494.16 506.86 532.26 557.66 582.68 Toler- ance d2 � mm 6.99 0.94 6.99 6.99 6.99 6.99 6.99 1.02 6.99 6.99 6.99 6.99 1.14 6.99 6.99 6.99 6.99 1.40 6.99 6.99 6.99 6.99 6.99 1.52 6.99 6.99 6.99 6.99 6.99 6.99 1.78 6.99 6.99 6.99 1.91 6.99 6.99 2.03 6.99 6.99 2.16 6.99 6.99 2.29 6.99 6.99 2.41 6.99 6.99 2.54 6.99 2.67 6.99 Tolerance � 0.15 d1 5.475 5.600 5.725 5.850 5.975 6.225 6.475 6.725 6.975 7.225 7.475 7.725 7.975 8.475 8.975 9.475 9.975 10.475 10.975 11.475 11.975 12.475 12.975 13.475 13.975 14.475 14.975 15.475 15.955 16.455 16.955 17.455 17.955 18.455 18.955 19.455 19.955 20.955 21.955 22.940 Toler- ance d2 � inch 0.275 0.037 0.275 0.275 0.275 0.275 0.275 0.040 0.275 0.275 0.275 0.275 0.045 0.275 0.275 0.275 0.275 0.055 0.275 0.275 0.275 0.275 0.275 0.060 0.275 0.275 0.275 0.275 0.275 0.275 0.070 0.275 0.275 0.275 0.075 0.275 0.275 0.080 0.275 0.275 0.085 0.275 0.275 0.090 0.275 0.275 0.095 0.275 0.275 0.100 0.275 0.105 0.275 Tolerance � 0.006 98 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORAR00473 ORAR00474 ORAR00475 Size Code ISO 3601-1 AS568 473 474 475 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 608.08 633.48 658.88 Toler- ance d2 � mm 2.79 6.99 2.92 6.99 3.05 6.99 Tolerance � 0.15 d1 23.940 24.940 25.940 Toler- ance d2 � inch 0.110 0.275 0.115 0.275 0.120 0.275 Tolerance � 0.006 Table 38: O-Ring dimensions for straight thread tube fittings in accordance with AS568 with valid tolerances in accordance with AS568 � Metric and Inch TSS PartNo. DashNo. AS568 ORAR00901 901 ORAR00902 902 ORAR00903 903 ORAR00904 904 ORAR00905 905 ORAR00906 906 ORAR00907 907 ORAR00908 908 ORAR00909 909 ORAR00910 910 ORAR00911 911 ORAR00912 912 ORAR00913 913 ORAR00914 914 ORAR00916 916 ORAR00918 918 ORAR00920 920 ORAR00924 924 ORAR00928 928 ORAR00932 932 Inside-� Cross-Section-� d1 4.70 6.07 7.65 8.92 10.52 11.89 13.46 16.36 17.93 19.18 21.92 23.47 25.04 26.59 29.74 34.42 37.47 43.69 53.09 59.36 Toler- ance d2 � mm 1.42 1.63 0.13 1.63 1.83 1.83 1.98 0.18 2.08 2.21 2.46 0.23 2.46 2.95 2.95 2.95 0.25 2.95 2.95 0.30 2.95 0.36 3.00 3.00 0.46 3.00 3.00 Tolerance � 0.08 0.10 Inside-� Cross-Section-� Tube size d1 0.185 0.239 0.301 0.351 0.414 0.468 0.530 0.644 0.706 0.755 0.863 0.924 0.986 1.047 1.171 1.355 1.475 1.720 2.090 2.337 Toler- ance d2 � inch 0.056 0.064 0.005 0.064 0.072 0.072 0.078 0.007 0.082 0.087 0.097 0.009 0.097 0.116 0.116 0.116 0.010 0.116 0.116 0.012 0.116 0.014 0.118 0.118 0.018 0.118 0.118 Tolerance � 0.003 0.004 Outside-� (OD) inch 3/32 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 1 1 1/8 1 1/4 1 1/2 1 3/4 2 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 99 O-RING � Quality Criteria and Product Range d2 C.2.2 O-RING DIMENSIONS IN ACCORDANCE WITH SWEDISH STANDARD SMS 1586 The following two tables show O-Ring dimensions in accordance with Swedish standard SMS 1586. For all O-Ring inside diameters d1 and cross sections d2, the tolerances in accordance with ISO 3601-1, class B are valid. d1 The appropriate tolerance values for each dimension are listed in the tables below. Figure 32: O-Ring dimensions Table 39: O-Ring dimensions in accordance with SMS 1586, table 1 (dynamic use) with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. OR2400330 OR2400430 OR2400530 OR2400630 OR2400730 OR2400830 OR2400930 OR2401030 OR2401130 OR2401230 OR2401330 OR2401430 OR2401530 OR2401630 OR2401730 OR3001920 OR3002220 OR3002420 OR3002620 OR3002920 OR3003220 OR3003420 OR3003620 OR3003920 OR3004220 OR3004420 OR5704420 OR5704920 Inside-� d1 Tolerance � mm 3.30 0.14 4.30 0.15 5.30 0.15 6.30 0.16 7.30 0.17 8.30 0.18 9.30 0.18 10.30 0.19 11.30 0.20 12.30 0.21 13.30 0.22 14.30 0.22 15.30 0.23 16.30 0.24 17.30 0.25 19.20 0.26 22.20 0.28 24.20 0.30 26.20 0.31 29.20 0.33 32.20 0.35 34.20 0.37 36.20 0.38 39.20 0.40 42.20 0.42 44.20 0.44 44.20 0.44 49.20 0.47 Cross-Section-� d2 Tolerance � 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 5.70 5.70 0.09 0.09 0.13 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 0.130 0.005 0.094 0.169 0.006 0.094 0.209 0.006 0.094 0.248 0.006 0.094 0.287 0.007 0.094 0.327 0.007 0.094 0.366 0.007 0.094 0.406 0.008 0.094 0.004 0.445 0.008 0.094 0.484 0.008 0.094 0.524 0.008 0.094 0.563 0.009 0.094 0.602 0.009 0.094 0.642 0.009 0.094 0.681 0.010 0.094 0.756 0.010 0.118 0.874 0.011 0.118 0.953 0.012 0.118 1.031 0.012 0.118 1.150 0.013 0.118 1.268 0.014 0.118 0.004 1.346 0.014 0.118 1.425 0.015 0.118 1.543 0.016 0.118 1.661 0.017 0.118 1.740 0.017 0.118 1.740 1.937 0.017 0.019 0.224 0.224 0.005 100 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR5705420 OR5705920 OR5706420 OR5706920 OR5707420 OR5707920 OR5708410 OR5708910 OR5709410 OR5709910 OR5710410 OR5710910 OR5711430 OR5711930 OR5712430 OR5712930 OR5713430 OR5713930 OR5714430 OR8414410 OR8414910 OR8415410 OR8415910 OR8416410 OR8416910 OR8417410 OR8417910 OR8418410 OR8418910 OR8419410 OR8419910 OR8420910 OR8421910 OR8422910 OR8423910 OR8424910 Inside-� d1 Tolerance � mm 54.20 0.51 59.20 0.54 64.20 0.58 69.20 0.61 74.20 0.65 79.20 0.68 84.10 0.72 89.10 0.75 94.10 0.78 99.10 0.82 104.10 0.85 109.10 0.89 114.30 0.92 119.30 0.96 124.30 0.99 129.30 1.02 134.30 1.06 139.30 1.09 144.30 1.12 144.10 1.12 149.10 1.15 154.10 1.19 159.10 1.22 164.10 1.25 169.10 1.29 174.10 1.32 179.10 1.35 184.10 1.39 189.10 1.42 194.10 1.45 199.10 1.49 209.10 1.55 219.10 1.62 229.10 1.68 239.10 1.75 249.10 1.81 Cross-Section-� d2 Tolerance � 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 8.40 0.13 0.15 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 2.134 0.020 0.224 2.331 0.021 0.224 2.528 0.023 0.224 2.724 0.024 0.224 2.921 0.026 0.224 3.118 0.027 0.224 3.311 0.028 0.224 3.508 0.030 0.224 3.705 0.031 0.224 3.902 0.032 0.224 0.005 4.098 0.034 0.224 4.295 0.035 0.224 4.500 0.036 0.224 4.697 0.038 0.224 4.894 0.039 0.224 5.091 0.040 0.224 5.287 0.042 0.224 5.484 0.043 0.224 5.681 0.044 0.224 5.673 0.044 0.331 5.870 0.045 0.331 6.067 0.047 0.331 6.264 0.048 0.331 6.461 0.049 0.331 6.657 0.051 0.331 6.854 0.052 0.331 7.051 0.053 0.331 7.248 0.055 0.331 0.006 7.445 0.056 0.331 7.642 0.057 0.331 7.839 0.058 0.331 8.232 0.061 0.331 8.626 0.064 0.331 9.020 0.066 0.331 9.413 0.069 0.331 9.807 0.071 0.331 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 101 O-RING � Quality Criteria and Product Range Table 40: O-Ring dimensions in accordance with SMS 1586, table 2 (static use) with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. OR1600310 OR1600410 OR1600510 OR1600610 OR1600710 OR1600810 OR1600910 OR1601010 OR1601110 OR1601210 OR1601310 OR1601410 OR1601510 OR1601610 OR1601710 OR1601810 OR1601910 OR1602210 OR1602510 OR1602710 OR1602910 OR1603210 OR1603510 OR1603710 OR3004950 OR3005450 OR3005950 OR3006450 OR3006950 OR3007450 OR3007950 OR3008450 OR3008950 OR3009450 OR3009950 OR3010450 OR3010950 OR3011450 OR3011950 OR3012450 Inside-� Tolerance d1 � mm 3.10 0.14 4.10 0.14 5.10 0.15 6.10 0.16 7.10 0.17 8.10 0.18 9.10 0.18 10.10 0.19 11.10 0.20 12.10 0.21 13.10 0.21 14.10 0.22 15.10 0.23 16.10 0.24 17.10 0.24 18.10 0.25 19.10 0.26 22.10 0.28 25.10 0.30 27.10 0.32 29.10 0.33 32.10 0.35 35.10 0.37 37.10 0.39 49.50 0.48 54.50 0.51 59.50 0.55 64.50 0.58 69.50 0.62 74.50 0.65 79.50 0.68 84.50 0.72 89.50 0.75 94.50 0.79 99.50 0.82 104.50 0.86 109.50 0.89 114.50 0.92 119.50 0.96 124.50 0.99 Cross-Section-� Tolerance d2 � 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 0.08 0.09 Inside-� Cross-Section-� Tolerance Tolerance d1 � d2 � inch 0.122 0.005 0.063 0.161 0.006 0.063 0.201 0.006 0.063 0.240 0.006 0.063 0.280 0.007 0.063 0.319 0.007 0.063 0.358 0.007 0.063 0.398 0.008 0.063 0.437 0.008 0.063 0.476 0.008 0.063 0.516 0.008 0.063 0.555 0.594 0.009 0.009 0.063 0.063 0.003 0.634 0.009 0.063 0.673 0.010 0.063 0.713 0.010 0.063 0.752 0.010 0.063 0.870 0.011 0.063 0.988 0.012 0.063 1.067 0.012 0.063 1.146 0.013 0.063 1.264 0.014 0.063 1.382 0.015 0.063 1.461 0.015 0.063 1.949 0.019 0.118 2.146 0.020 0.118 2.343 0.022 0.118 2.539 0.023 0.118 2.736 0.024 0.118 2.933 0.026 0.118 3.130 0.027 0.118 3.327 3.524 0.028 0.030 0.118 0.118 0.004 3.720 0.031 0.118 3.917 0.032 0.118 4.114 0.034 0.118 4.311 0.035 0.118 4.508 0.036 0.118 4.705 0.038 0.118 4.902 0.039 0.118 102 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR3012950 OR3013450 OR3013950 OR3014450 OR5714930 OR5715430 OR5715930 OR5716430 OR5716930 OR5717430 OR5717930 OR5718430 OR5718930 OR5719430 OR5719930 OR5720930 OR5721930 OR5722930 OR5723930 OR5724930 OR5725930 OR5726930 OR5727930 OR5728930 OR5729930 OR5731930 OR5733930 OR5735930 OR5737930 OR5739930 OR5741930 OR5743930 OR5745930 OR5747930 OR5749930 Inside-� d1 Tolerance � mm 129.50 1.02 134.50 1.06 139.50 1.09 144.50 1.12 149.30 1.16 154.30 1.19 159.30 1.22 164.30 1.26 169.30 1.29 174.30 1.32 179.30 1.35 184.30 1.39 189.30 1.42 194.30 1.45 199.30 1.49 209.30 1.55 219.30 1.62 229.30 1.68 239.30 1.75 249.30 1.81 259.30 1.88 269.30 1.94 279.30 2.01 289.30 2.07 299.30 2.14 319.30 2.26 339.30 2.39 359.30 2.52 379.30 2.65 399.30 2.77 419.30 2.90 439.30 3.03 459.30 3.15 479.30 3.28 499.30 3.40 Cross-Section-� d2 Tolerance � 3.00 3.00 3.00 3.00 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 5.70 0.09 0.13 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 5.098 0.040 0.118 5.295 5.492 0.042 0.043 0.118 0.118 0.004 5.689 0.044 0.118 5.878 0.046 0.224 6.075 0.047 0.224 6.272 0.048 0.224 6.469 0.049 0.224 6.665 0.051 0.224 6.862 0.052 0.224 7.059 0.053 0.224 7.256 0.055 0.224 7.453 0.056 0.224 7.650 0.057 0.224 7.846 0.059 0.224 8.240 0.061 0.224 8.634 0.064 0.224 9.028 0.066 0.224 9.421 0.069 0.224 9.815 0.071 0.224 0.005 10.209 0.074 0.224 10.602 0.076 0.224 10.996 0.079 0.224 11.390 0.082 0.224 11.783 0.084 0.224 12.571 0.089 0.224 13.358 0.094 0.224 14.146 0.099 0.224 14.933 0.104 0.224 15.720 0.109 0.224 16.508 0.114 0.224 17.295 0.119 0.224 18.083 0.124 0.224 18.870 0.129 0.224 19.657 0.134 0.224 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 103 O-RING � Quality Criteria and Product Range d2 C.2.3 O-RING DIMENSIONS IN ACCORDANCE WITH JAPANESE STANDARD JIS B 2401 The following two tables show O-Ring dimensions in accordance with the Japanese standard JIS B 2401 for dynamic use (P) and for static use (G). For all O-Ring inside diameters d1 and cross sections d2, the d1 tolerances in accordance with ISO 3601-1, class B are valid. The appropriate tolerance values for each dimension are listed in the tables below. Figure 33: O-Ring dimensions Table 41: O-Ring dimensions in accordance with JIS B 2401 for dynamic use (P) with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. Ident-No. JIS B 2401 OR1900280 OR1900380 OR1900480 OR1900580 OR1900680 OR1900780 OR1900880 OR1900980 OR2400980 OR2401080 OR2401100 OR2401180 OR2401230 OR2401380 OR2401480 OR2401580 OR2401780 OR2401980 OR2402080 OR2402180 OR3502170 OR3502210 OR3502370 OR3502470 OR3502520 OR3502570 OR3502770 OR3502870 P3 P4 P5 P6 P7 P8 P9 P10 P10A P11 P11.2 P12 P12.5 P14 P15 P16 P18 P20 P21 P22 P22A P22.4 P24 P25 P25.5 P26 P28 P29 Inside-� Cross-Section-� d1 2.80 3.80 4.80 5.80 6.80 7.80 8.80 9.80 9.80 10.80 11.00 11.80 12.30 13.80 14.80 15.80 17.80 19.80 20.80 21.80 21.70 22.10 23.70 24.70 25.20 25.70 27.70 28.70 Tolerance � d2 mm 0.13 1.90 0.14 1.90 0.15 1.90 0.16 1.90 0.17 1.90 0.17 1.90 0.18 1.90 0.19 1.90 0.19 2.40 0.20 2.40 0.20 2.40 0.20 2.40 0.21 2.40 0.22 2.40 0.23 2.40 0.23 2.40 0.25 2.40 0.26 2.40 0.27 2.40 0.28 2.40 0.28 3.50 0.28 3.50 0.29 3.50 0.30 3.50 0.30 3.50 0.31 3.50 0.32 3.50 0.33 3.50 Tolerance � 0.08 0.09 0.10 Inside-� Cross-Section-� d1 0.110 0.150 0.189 0.228 0.268 0.307 0.346 0.386 0.386 0.425 0.433 0.465 0.484 0.543 0.583 0.622 0.701 0.780 0.819 0.858 0.854 0.870 0.936 0.972 0.992 1.012 1.091 1.130 Tolerance � d2 inch 0.005 0.075 0.006 0.075 0.006 0.075 0.006 0.075 0.007 0.075 0.007 0.075 0.007 0.075 0.007 0.075 0.007 0.094 0.008 0.094 0.008 0.094 0.008 0.094 0.008 0.094 0.009 0.094 0.009 0.094 0.009 0.094 0.010 0.094 0.010 0.094 0.011 0.094 0.011 0.094 0.011 0.138 0.011 0.138 0.012 0.138 0.012 0.138 0.012 0.138 0.012 0.138 0.013 0.138 0.013 0.138 Tolerance � 0.003 0.004 0.004 104 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR3502920 OR3502970 OR3503070 OR3503120 OR3503170 OR3503370 OR3503470 OR3503520 OR3503570 OR3503770 OR3503870 OR3503970 OR3504070 OR3504170 OR3504370 OR3504470 OR3504570 OR3504770 OR3504870 OR3504970 OR5704760 OR5704960 OR5705160 OR5705260 OR5705460 OR5705560 OR5705760 OR5705960 OR5706160 OR5706260 OR5706460 OR5706660 OR5706960 OR5707060 OR5707460 OR5707960 OR5708460 OR5708960 OR5709460 OR5709960 OR5710160 OR5710460 Ident-No. JIS B 2401 P29.5 P30 P31 P31.5 P32 P34 P35 P35.5 P36 P38 P39 P40 P41 P42 P44 P45 P46 P48 P49 P50 P48A P50A P52 P53 P55 P56 P58 P60 P62 P63 P65 P67 P70 P71 P75 P80 P85 P90 P95 P100 P102 P105 Inside-� Cross-Section-� d1 29.20 29.70 30.70 31.20 31.70 33.70 34.70 35.20 35.70 37.70 38.70 39.70 40.70 41.70 43.70 44.70 45.70 47.70 48.70 49.70 47.60 49.60 51.60 52.60 54.60 55.60 57.60 59.60 61.60 62.60 64.60 66.60 69.60 70.60 74.60 79.60 84.60 89.60 94.60 99.60 101.60 104.60 Tolerance � d2 mm 0.33 3.50 0.34 3.50 0.34 3.50 0.35 3.50 0.35 3.50 0.36 3.50 0.37 3.50 0.38 3.50 0.38 3.50 0.39 3.50 0.40 3.50 0.41 3.50 0.41 3.50 0.42 3.50 0.44 3.50 0.44 3.50 0.45 3.50 0.46 3.50 0.47 3.50 0.48 3.50 0.46 5.70 0.48 5.70 0.49 5.70 0.50 5.70 0.51 5.70 0.52 5.70 0.53 5.70 0.55 5.70 0.56 5.70 0.57 5.70 0.58 5.70 0.60 5.70 0.62 5.70 0.62 5.70 0.65 5.70 0.69 5.70 0.72 5.70 0.75 5.70 0.79 5.70 0.82 5.70 0.84 5.70 0.86 5.70 Tolerance � 0.10 0.13 Inside-� Cross-Section-� d1 1.150 1.169 1.209 1.228 1.248 1.327 1.366 1.386 1.406 1.484 1.524 1.563 1.602 1.642 1.720 1.760 1.799 1.878 1.917 1.957 1.874 1.953 2.031 2.071 2.150 2.189 2.268 2.346 2.425 2.465 2.543 2.622 2.740 2.780 2.937 3.134 3.331 3.528 3.724 3.921 4.000 4.118 Tolerance � d2 inch 0.013 0.138 0.013 0.138 0.013 0.138 0.014 0.138 0.014 0.138 0.014 0.138 0.015 0.138 0.015 0.138 0.015 0.138 0.015 0.138 0.016 0.138 0.016 0.138 0.016 0.138 0.017 0.138 0.017 0.138 0.017 0.138 0.018 0.138 0.018 0.138 0.019 0.138 0.019 0.138 0.018 0.224 0.019 0.224 0.019 0.224 0.020 0.224 0.020 0.224 0.020 0.224 0.021 0.224 0.022 0.224 0.022 0.224 0.022 0.224 0.023 0.224 0.023 0.224 0.024 0.224 0.025 0.224 0.026 0.224 0.027 0.224 0.028 0.224 0.030 0.224 0.031 0.224 0.032 0.224 0.033 0.224 0.034 0.224 Tolerance � 0.004 0.005 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 105 O-RING � Quality Criteria and Product Range TSS Part-No. OR5710960 OR5711160 OR5711460 OR5711960 OR5712460 OR5712960 OR5713160 OR5713460 OR5713960 OR5714460 OR5714960 OR8414950 OR8415450 OR8415950 OR8416450 OR8416950 OR8417450 OR8417950 OR8418450 OR8418950 OR8419450 OR8419950 OR8420450 OR8420850 OR8420950 OR8421450 OR8421950 OR8422450 OR8422950 OR8423450 OR8423950 OR8424450 OR8424950 OR8425450 OR8425950 OR8426450 OR8426950 OR8427450 OR8427950 OR8428450 OR8428950 OR8429450 Ident-No. JIS B 2401 P110 P112 P115 P120 P125 P130 P132 P135 P140 P145 P150 P150A P155 P160 P165 P170 P175 P180 P185 P190 P195 P200 P205 P209 P210 P215 P220 P225 P230 P235 P240 P245 P250 P255 P260 P265 P270 P275 P280 P285 P290 P295 Inside-� Cross-Section-� Inside-� Cross-Section-� d1 109.60 111.60 114.60 119.60 124.60 129.60 131.60 134.60 139.60 144.60 149.60 149.50 154.50 159.50 164.50 169.50 174.50 179.50 184.50 189.50 194.50 199.50 204.50 208.50 209.50 214.50 219.50 224.50 229.50 234.50 239.50 244.50 249.50 254.50 259.50 264.50 269.50 274.50 279.50 284.50 289.50 294.50 Tolerance � d2 mm 0.89 5.70 0.90 5.70 0.92 5.70 0.96 5.70 0.99 5.70 1.02 5.70 1.04 5.70 1.06 5.70 1.09 5.70 1.12 5.70 1.16 5.70 1.16 8.40 1.19 8.40 1.22 8.40 1.26 8.40 1.29 8.40 1.32 8.40 1.36 8.40 1.39 8.40 1.36 8.40 1.45 8.40 1.49 8.40 1.52 8.40 1.55 8.40 1.55 8.40 1.59 8.40 1.62 8.40 1.65 8.40 1.68 8.40 1.72 8.40 1.75 8.40 1.78 8.40 1.81 8.40 1.85 8.40 1.88 8.40 1.91 8.40 1.94 8.40 1.98 8.40 2.01 8.40 2.04 8.40 2.07 8.40 2.10 8.40 Tolerance � 0.13 0.15 d1 4.315 4.394 4.512 4.709 4.906 5.102 5.181 5.299 5.496 5.693 5.890 5.886 6.083 6.280 6.476 6.673 6.870 7.067 7.264 7.461 7.657 7.854 8.051 8.209 8.248 8.445 8.642 8.839 9.035 9.232 9.429 9.626 9.823 10.020 10.217 10.413 10.610 10.807 11.004 11.201 11.398 11.594 Tolerance � d2 inch 0.035 0.224 0.036 0.224 0.036 0.224 0.038 0.224 0.039 0.224 0.040 0.224 0.041 0.224 0.042 0.224 0.043 0.224 0.044 0.224 0.046 0.224 0.046 0.331 0.047 0.331 0.048 0.331 0.049 0.331 0.051 0.331 0.052 0.331 0.053 0.331 0.055 0.331 0.056 0.331 0.057 0.331 0.059 0.331 0.060 0.331 0.061 0.331 0.061 0.331 0.062 0.331 0.064 0.331 0.065 0.331 0.066 0.331 0.068 0.331 0.069 0.331 0.070 0.331 0.071 0.331 0.073 0.331 0.074 0.331 0.075 0.331 0.077 0.331 0.078 0.331 0.079 0.331 0.080 0.331 0.082 0.331 0.083 0.331 Tolerance � 0.005 0.006 106 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR8429950 OR8431450 OR8431950 OR8433450 OR8433950 OR8435450 OR8435950 OR8437450 OR8438450 OR8439950 Ident-No. JIS B 2401 P300 P315 P320 P335 P340 P355 P360 P375 P385 P400 Inside-� Cross-Section-� d1 299.50 314.50 319.50 334.50 339.50 354.50 359.50 374.50 384.50 399.50 Tolerance � d2 mm 2.14 8.40 2.23 8.40 2.27 8.40 2.36 8.40 2.39 8.40 2.49 8.40 2.52 8.40 2.62 8.40 2.68 8.40 2.77 8.40 Tolerance � 0.15 Inside-� Cross-Section-� d1 11.791 12.382 12.579 13.169 13.366 13.957 14.154 14.744 15.138 15.728 Tolerance � d2 inch 0.084 0.331 0.088 0.331 0.089 0.331 0.093 0.331 0.094 0.331 0.098 0.331 0.099 0.331 0.103 0.331 0.106 0.331 0.109 0.331 Tolerance � 0.006 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 107 O-RING � Quality Criteria and Product Range Table 42: O-Ring dimensions in accordance with JIS B 2401 for static use (G) with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. OR3102440 OR3102940 OR3103440 OR3103940 OR3104440 OR3104940 OR3105440 OR3105940 OR3106440 OR3106940 OR3107440 OR3107940 OR3108440 OR3108940 OR3109440 OR3109940 OR3110440 OR3110940 OR3111440 OR3111940 OR3112440 OR3112940 OR3113440 OR3113940 OR3114440 OR5714930 OR5715430 OR5715930 OR5716430 OR5716930 OR5717430 OR5717930 OR5718430 OR5718930 OR5719430 OR5719930 OR5720930 OR5721930 Ident-No. JIS B 2401 G25 G30 g35 G40 G45 G50 g55 G60 G65 G70 G75 G80 g85 G90 G95 G100 G105 G110 G115 G120 G125 G130 G135 G140 G145 G150 G155 G160 G165 G170 G175 G180 G185 G190 G195 G200 G210 G220 Inside-� Cross-Section-� d1 24.40 29.40 34.40 39.40 44.40 49.40 54.40 59.40 64.40 69.40 74.40 79.40 84.40 89.40 94.40 99.40 104.40 109.40 114.40 119.40 124.40 129.40 134.40 139.40 144.40 149.30 154.30 159.30 164.30 169.30 174.30 179.30 184.30 189.30 194.30 199.30 209.30 219.30 Toler- ance d2 � mm 0.30 3.10 0.33 3.10 0.37 3.10 0.41 3.10 0.44 3.10 0.48 3.10 0.51 3.10 0.55 3.10 0.58 3.10 0.62 3.10 0.65 3.10 0.68 3.10 0.72 3.10 0.75 3.10 0.79 3.10 0.82 3.10 0.85 3.10 0.89 3.10 0.92 3.10 0.96 3.10 0.99 3.10 1.02 3.10 1.06 3.10 1.09 3.10 1.12 3.10 1.16 5.70 1.19 5.70 1.22 5.70 1.26 5.70 1.29 5.70 1.32 5.70 1.35 5.70 1.39 5.70 1.42 5.70 1.45 5.70 1.49 5.70 1.55 5.70 1.62 5.70 Tolerance � 0.09 0.13 Inside-� Cross-Section-� d1 0.961 1.157 1.354 1.551 1.748 1.945 2.142 2.339 2.535 2.732 2.929 3.126 3.323 3.520 3.717 3.913 4.110 4.307 4.504 4.701 4.898 5.094 5.291 5.488 5.685 5.878 6.075 6.272 6.469 6.665 6.862 7.059 7.256 7.453 7.650 7.846 8.240 8.634 Toler- ance d2 � inch 0.012 0.122 0.013 0.122 0.015 0.122 0.016 0.122 0.017 0.122 0.019 0.122 0.020 0.122 0.021 0.122 0.023 0.122 0.024 0.122 0.026 0.122 0.027 0.122 0.028 0.122 0.030 0.122 0.031 0.122 0.032 0.122 0.034 0.122 0.035 0.122 0.036 0.122 0.038 0.122 0.039 0.122 0.040 0.122 0.042 0.122 0.043 0.122 0.044 0.122 0.046 0.224 0.047 0.224 0.048 0.224 0.049 0.224 0.051 0.224 0.052 0.224 0.053 0.224 0.055 0.224 0.056 0.224 0.057 0.224 0.059 0.224 0.061 0.224 0.064 0.224 Tolerance � 0.004 0.005 108 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR5722930 OR5723930 OR5724930 OR5725930 OR5726930 OR5727930 OR5728930 OR5729930 Ident-No. JIS B 2401 G230 G240 G250 G260 G270 G280 G290 G300 Inside-� Cross-Section-� d1 229.30 239.30 249.30 259.30 269.30 279.30 289.30 299.30 Toler- ance d2 � mm 1.68 5.70 1.75 5.70 1.81 5.70 1.88 5.70 1.94 5.70 2.01 5.70 2.07 5.70 2.14 5.70 Tolerance � 0.13 Inside-� Cross-Section-� d1 9.028 9.421 9.815 10.209 10.602 10.996 11.390 11.783 Toler- ance d2 � inch 0.066 0.224 0.069 0.224 0.071 0.224 0.074 0.224 0.076 0.224 0.079 0.224 0.082 0.224 0.084 0.224 Tolerance � 0.005 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 109 O-RING � Quality Criteria and Product Range d2 C.2.4 O-RING DIMENSIONS FOR METRIC THREAD WITH CONICAL RECESS IN ACCORDANCE WITH ISO 6149 The following table shows the O-Ring dimensions for metric thread with a conical recess in accordance with ISO 6149. d1 For all O-Ring inside diameters d1 and cross sections d2 the tolerances in accordance with ISO 3601-1, class B are valid. The appropriate tolerance values for each dimension are listed in the tables below. Figure 34: O-Ring dimensions Table 43: O-Ring dimensions for metric thread with conical recess in accordance with ISO 6149 with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. OR1600610 OR1600810 OR2200930 OR2201130 OR2201330 OR2201530 OR2201730 OR2201930 OR2902360 OR2902960 OR2903860 OR2904460 OR2905660 Inside-� Cross-Section-� Tolerance Tolerance d1 � d2 � mm 6.10 0.16 1.6 0.08 8.10 0.18 1.6 9.30 0.18 2.2 11.30 0.20 2.2 13.30 0.22 2.2 0.08 15.30 0.23 2.2 17.30 0.25 2.2 19.30 0.26 2.2 23.60 0.29 2.9 29.60 0.33 2.9 38.60 0.40 2.9 0.09 44.60 0.44 2.9 56.60 0.53 2.9 Inside-� Cross-Section-� Tolerance Tolerance d1 � d2 � inch 0.240 0.319 0.006 0.007 0.063 0.063 0.003 0.366 0.007 0.087 0.445 0.008 0.087 0.524 0.602 0.008 0.087 0.087 0.087 0003 0.681 0.087 0.087 0.760 0.087 0.087 0.929 0.011 0.114 1.165 0.013 0.114 1.520 0.016 0.114 0.004 1.756 0.017 0.114 2.228 0.021 0.114 Thread (metric) M8 x 1 M10 x 1 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M60 x 2 110 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range C.2.5 PREFERRED METRIC O-RING DIMENSIONS The following table shows preferred metric O-Ring dimensions unrelated to national or international O-Ring standards. For all O-Ring inside diameters d1, and cross sections d2 the tolerances in accordance with ISO 3601-1, class B are valid. The appropriate tolerance values for each dimension are listed in the table below. Table 44: Preferred metric O-Ring dimensions with valid tolerances in accordance with ISO 3601-1, class B � Metric and Inch TSS Part-No. OR1000150 OR1000200 OR1000250 OR1000350 OR1000400 OR1000450 OR1000600 OR1000700 OR1000800 OR1000850 OR1001000 OR1001100 OR1001200 OR1001300 OR1001500 OR1001600 OR1001800 OR1002000 OR1002200 OR1002300 OR1003000 OR1003400 OR1003800 OR1004000 OR1200180 OR1200250 OR1200300 OR1200350 OR1200400 OR1200500 OR1200600 OR4U01600 OR1301000 OR1500300 Inside-� Tolerance d1 � mm 1.50 0.12 2.00 0.13 2.50 0.13 3.50 0.14 4.00 0.14 4.50 0.15 6.00 0.16 7.00 0.17 8.00 0.17 8.50 0.18 10.00 0.19 11.00 0.20 12.00 0.21 13.00 0.21 15.00 0.23 16.00 0.24 18.00 0.25 20.00 0.26 22.00 0.28 23.00 0.29 30.00 0.34 34.00 0.37 38.00 0.40 40.00 0.41 1.80 0.13 2.50 0.13 3.00 0.14 3.50 0.14 4.00 0.14 5.00 0.15 6.00 0.16 16.00 0.24 10.00 0.19 3.00 0.14 Cross-Section-� Tolerance d2 � 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.25 1.30 1.50 0.08 0.08 0.08 0.08 0.08 Inside-� Cross-Section-� Tolerance Tolerance d1 � d2 � inch 0.059 0.005 0.039 0.079 0.005 0.039 0.098 0.005 0.039 0.138 0.005 0.039 0.157 0.006 0.039 0.177 0.006 0.039 0.236 0.006 0.039 0.276 0.007 0.039 0.315 0.007 0.039 0.335 0.007 0.039 0.394 0.007 0.039 0.433 0.472 0.008 0.008 0.039 0.039 0.003 0.512 0.008 0.039 0.591 0.009 0.039 0.630 0.009 0.039 0.709 0.010 0.039 0.787 0.010 0.039 0.866 0.011 0.039 0.906 0.011 0.039 1.181 0.013 0.039 1.339 0.014 0.039 1.496 0.016 0.039 1.575 0.016 0.039 0.071 0.005 0.047 0.098 0.005 0.047 0.118 0.005 0.047 0.138 0.005 0.047 0.003 0.157 0.006 0.047 0.197 0.006 0.047 0.236 0.006 0.047 0.630 0.009 0.049 0.003 0.394 0.007 0.051 0.003 0.118 0.005 0.059 0.003 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 111 O-RING � Quality Criteria and Product Range TSS Part-No. OR1500350 OR1500400 OR1500450 OR1500500 OR1500600 OR1500650 OR1500700 OR1500750 OR1500800 OR1500850 OR1500900 OR1501000 OR1501050 OR1501100 OR1501200 OR1501300 OR1501400 OR1501500 OR1501600 OR1501700 OR1501900 OR1502000 OR1502300 OR1502400 OR1502600 OR1502700 OR1502800 OR1503000 OR1503200 OR1503500 OR1503600 OR1504000 OR1504200 OR1504500 OR1504700 OR1505000 OR1505200 OR1505400 OR1505500 OR1506000 OR1600660 OR1600800 Inside-� d1 Tolerance � mm 3.50 0.14 4.00 0.14 4.50 0.15 5.00 0.15 6.00 0.16 6.50 0.16 7.00 0.17 7.50 0.17 8.00 0.17 8.50 0.18 9.00 0.18 10.00 0.19 10.50 0.19 11.00 0.20 12.00 0.21 13.00 0.21 14.00 0.22 15.00 0.23 16.00 0.24 17.00 0.24 19.00 0.26 20.00 0.26 23.00 0.29 24.00 0.29 26.00 0.31 27.00 0.32 28.00 0.32 30.00 0.34 32.00 0.35 35.00 0.37 36.00 0.38 40.00 0.41 42.00 0.42 45.00 0.44 47.00 0.46 50.00 0.48 52.00 0.49 54.00 0.51 55.00 0.52 60.00 0.55 6.60 0.16 8.00 0.17 Cross-Section-� d2 Tolerance � 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.60 1.60 0.08 0.08 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 0.138 0.005 0.059 0.157 0.006 0.059 0.177 0.006 0.059 0.197 0.006 0.059 0.236 0.006 0.059 0.256 0.006 0.059 0.276 0.007 0.059 0.295 0.007 0.059 0.315 0.007 0.059 0.335 0.007 0.059 0.354 0.007 0.059 0.394 0.007 0.059 0.413 0.008 0.059 0.433 0.008 0.059 0.472 0.008 0.059 0.512 0.008 0.059 0.551 0.009 0.059 0.591 0.009 0.059 0.630 0.009 0.059 0.669 0.748 0.010 0.010 0.059 0.059 0.003 0.787 0.010 0.059 0.906 0.011 0.059 0.945 0.012 0.059 1.024 0.012 0.059 1.063 0.012 0.059 1.102 0.013 0.059 1.181 0.013 0.059 1.260 0.014 0.059 1.378 0.015 0.059 1.417 0.015 0.059 1.575 0.016 0.059 1.654 0.017 0.059 1.772 0.018 0.059 1.850 0.018 0.059 1.969 0.019 0.059 2.047 0.019 0.059 2.126 0.020 0.059 2.165 0.020 0.059 2.362 0.022 0.059 0.260 0.315 0.006 0.007 0.063 0.063 0.003 112 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. ORIA00710 ORIA00900 ORIA01050 ORIA01900 OR2000350 OR2000400 OR2000500 OR2000800 OR2000900 OR2001000 OR2001100 OR2001150 OR2001200 OR2001300 OR2001400 OR2001500 OR2001600 OR2001700 OR2001800 OR2001900 OR2002000 OR2002100 OR2002200 OR2002300 OR2002400 OR2002600 OR2002700 OR2003100 OR2003200 OR2003300 OR2003500 OR2003600 OR2003800 OR2004000 OR2004200 OR2004400 OR2004500 OR2004600 OR2004700 OR2004800 OR2005000 OR2005200 Inside-� d1 Tolerance � mm 7.10 0.17 9.00 0.18 10.50 0.19 19.00 0.26 3.50 0.14 4.00 0.14 5.00 0.15 8.00 0.17 9.00 0.18 10.00 0.19 11.00 0.20 11.50 0.20 12.00 0.21 13.00 0.21 14.00 0.22 15.00 0.23 16.00 0.24 17.00 0.24 18.00 0.25 19.00 0.26 20.00 0.26 21.00 0.27 22.00 0.28 23.00 0.29 24.00 0.29 26.00 0.31 27.00 0.32 31.00 0.34 32.00 0.35 33.00 0.36 35.00 0.37 36.00 0.38 38.00 0.40 40.00 0.41 42.00 0.42 44.00 0.44 45.00 0.44 46.00 0.45 47.00 0.46 48.00 0.47 50.00 0.48 52.00 0.49 Cross-Section-� d2 Tolerance � 1.80 1.80 1.80 1.80 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.08 0.08 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 0.280 0.007 0.071 0.354 0.413 0.007 0.008 0.071 0.071 0.003 0.748 0.010 0.071 0.138 0.005 0.079 0.157 0.006 0.079 0.197 0.006 0.079 0.315 0.007 0.079 0.354 0.007 0.079 0.394 0.007 0.079 0.433 0.008 0.079 0.453 0.008 0.079 0.472 0.008 0.079 0.512 0.008 0.079 0.551 0.009 0.079 0.591 0.009 0.079 0.630 0.009 0.079 0.669 0.010 0.079 0.709 0.010 0.079 0.748 0.010 0.079 0.787 0.010 0.079 0.827 0.011 0.079 0.866 0.906 0.011 0.011 0.079 0.079 0.003 0.945 0.012 0.079 1.024 0.012 0.079 1.063 0.012 0.079 1.220 0.014 0.079 1.260 0.014 0.079 1.299 0.014 0.079 1.378 0.015 0.079 1.417 0.015 0.079 1.496 0.016 0.079 1.575 0.016 0.079 1.654 0.017 0.079 1.732 0.017 0.079 1.772 0.018 0.079 1.811 0.018 0.079 1.850 0.018 0.079 1.890 0.018 0.079 1.969 0.019 0.079 2.047 0.019 0.079 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 113 O-RING � Quality Criteria and Product Range TSS Part-No. OR2006000 OR2006200 OR2007000 OR2007600 OR2008000 OR2008300 OR2008500 OR2009000 OR2009500 OR2010500 OR2011000 OR2012800 OR2101540 OR2101940 OR2200930 OR2201130 OR2201330 OR2201530 OR2201930 OR2401460 OR2401930 OR2402030 OR2402130 OR2402230 OR2402330 OR2402530 OR2402730 OR2500700 OR2500900 OR2501000 OR2501100 OR2501200 OR2501400 OR2501500 OR2501700 OR2501800 OR2501900 OR2502200 OR2502400 OR2502500 OR2502700 OR2502800 Inside-� d1 Tolerance � mm 60.00 0.55 62.00 0.56 70.00 0.62 76.00 0.66 80.00 0.69 83.00 0.71 85.00 0.72 90.00 0.76 95.00 0.79 105.00 0.86 110.00 0.89 128.00 1.01 15.40 0.23 19.40 0.26 9.30 0.18 11.30 0.20 13.30 0.22 15.30 0.23 19.30 0.26 14.60 0.22 19.30 0.26 20.30 0.27 21.30 0.27 22.30 0.28 23.30 0.29 25.30 0.30 27.30 0.32 7.00 0.17 9.00 0.18 10.00 0.19 11.00 0.20 12.00 0.21 14.00 0.22 15.00 0.23 17.00 0.24 18.00 0.25 19.00 0.26 22.00 0.28 24.00 0.29 25.00 0.30 27.00 0.32 28.00 0.32 Cross-Section-� d2 Tolerance � 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.10 2.10 2.20 2.20 2.20 2.20 2.20 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 0.08 0.08 0.08 0.09 0.09 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 2.362 0.022 0.079 2.441 0.022 0.079 2.756 0.024 0.079 2.992 0.026 0.079 3.150 0.027 0.079 3.268 3.346 0.028 0.028 0.079 0.079 0.003 3.543 0.030 0.079 3.740 0.031 0.079 4.134 0.034 0.079 4.331 0.035 0.079 5.039 0.040 0.079 0.606 0.764 0.009 0.010 0.083 0.083 0.003 0.366 0.007 0.087 0.445 0.008 0.087 0.524 0.008 0.087 0.003 0.602 0.009 0.087 0.760 0.010 0.087 0.575 0.009 0.094 0.760 0.010 0.094 0.799 0.011 0.094 0.839 0.878 0.011 0.011 0.094 0.094 0.004 0.917 0.011 0.094 0.996 0.012 0.094 1.075 0.013 0.094 0.276 0.007 0.098 0.354 0.007 0.098 0.394 0.007 0.098 0.433 0.008 0.098 0.472 0.008 0.098 0.551 0.009 0.098 0.591 0.009 0.098 0.669 0.010 0.098 0.004 0.709 0.010 0.098 0.748 0.010 0.098 0.866 0.011 0.098 0.945 0.012 0.098 0.984 0.012 0.098 1.063 0.012 0.098 1.102 0.013 0.098 114 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR2502900 OR2503000 OR2503200 OR2503300 OR2503400 OR2503600 OR2503800 OR2504000 OR2504200 OR2504500 OR2504600 OR2505000 OR2505500 OR2505700 OR2506500 OR2507000 OR2507200 OR2508000 OR2701050 OR2802370 OR3000800 OR3000900 OR3000950 OR3001000 OR3001100 OR3001200 OR3001400 OR3001600 OR3001800 OR3002000 OR3002100 OR3002150 OR3002200 OR3002300 OR3002400 OR3002500 OR3002600 OR3002800 OR3002900 OR3003000 OR3003200 OR3003250 Inside-� d1 Tolerance � mm 29.00 0.33 30.00 0.34 32.00 0.35 33.00 0.36 34.00 0.37 36.00 0.38 38.00 0.40 40.00 0.41 42.00 0.42 45.00 0.44 46.00 0.45 50.00 0.48 55.00 0.52 57.00 0.53 65.00 0.58 70.00 0.62 72.00 0.63 80.00 0.69 10.50 0.19 23.70 0.29 8.00 0.17 9.00 0.18 9.50 0.19 10.00 0.19 11.00 0.20 12.00 0.21 14.00 0.22 16.00 0.24 18.00 0.25 20.00 0.26 21.00 0.27 21.50 0.28 22.00 0.28 23.00 0.29 24.00 0.29 25.00 0.30 26.00 0.31 28.00 0.32 29.00 0.33 30.00 0.34 32.00 0.35 32.50 0.36 Cross-Section-� d2 Tolerance � 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.70 2.80 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 0.09 0.09 0.09 0.09 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 1.142 0.013 0.098 1.181 0.013 0.098 1.260 0.014 0.098 1.299 0.014 0.098 1.339 0.014 0.098 1.417 0.015 0.098 1.496 0.016 0.098 1.575 0.016 0.098 1.654 1.772 0.017 0.018 0.098 0.098 0.004 1.811 0.018 0.098 1.969 0.019 0.098 2.165 0.020 0.098 2.244 0.021 0.098 2.559 0.023 0.098 2.756 0.024 0.098 2.835 0.025 0.098 3.150 0.027 0.098 0.413 0.008 0.106 0.004 0.933 0.011 0.110 0.004 0.315 0.007 0.118 0.354 0.007 0.118 0.374 0.007 0.118 0.394 0.007 0.118 0.433 0.008 0.118 0.472 0.008 0.118 0.551 0.009 0.118 0.630 0.009 0.118 0.709 0.010 0.118 0.787 0.010 0.118 0.827 0.846 0.011 0.011 0.118 0.118 0.004 0.866 0.011 0.118 0.906 0.011 0.118 0.945 0.012 0.118 0.984 0.012 0.118 1.024 0.012 0.118 1.102 0.013 0.118 1.142 0.013 0.118 1.181 0.013 0.118 1.260 0.014 0.118 1.280 0.014 0.118 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 115 O-RING � Quality Criteria and Product Range TSS Part-No. OR3003400 OR3003700 OR3003800 OR3003900 OR3004000 OR3004100 OR3004300 OR3004400 OR3004500 OR3004600 OR3004800 OR3004900 OR3005000 OR3005200 OR3005400 OR3005500 OR3005700 OR3005800 OR3005900 OR3006000 OR3006200 OR3006300 OR3006500 OR3006900 OR3007000 OR3007500 OR3009000 OR3009600 OR3010000 OR3010500 OR3011000 OR3011500 OR3012000 OR3013200 OR3013500 OR3014000 OR3016000 OR3020000 OR3501000 OR3501300 OR3501600 OR4003000 Inside-� d1 Tolerance � mm 34.00 0.37 37.00 0.39 38.00 0.40 39.00 0.40 40.00 0.41 41.00 0.42 43.00 0.43 44.00 0.44 45.00 0.44 46.00 0.45 48.00 0.47 49.00 0.47 50.00 0.48 52.00 0.49 54.00 0.51 55.00 0.52 57.00 0.53 58.00 0.54 59.00 0.54 60.00 0.55 62.00 0.56 63.00 0.57 65.00 0.58 69.00 0.61 70.00 0.62 75.00 0.65 90.00 0.76 96.00 0.80 100.00 0.82 105.00 0.86 110.00 0.89 115.00 0.93 120.00 0.96 132.00 1.04 135.00 1.06 140.00 1.09 160.00 1.23 200.00 1.49 10.00 0.19 13.00 0.21 16.00 0.24 30.00 0.34 Cross-Section-� d2 Tolerance � 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 4.00 0.09 0.10 0.10 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 1.339 0.014 0.118 1.457 0.015 0.118 1.496 0.016 0.118 1.535 0.016 0.118 1.575 0.016 0.118 1.614 0.016 0.118 1.693 0.017 0.118 1.732 0.017 0.118 1.772 0.018 0.118 1.811 0.018 0.118 1.890 0.018 0.118 1.929 0.019 0.118 1.969 0.019 0.118 2.047 0.019 0.118 2.126 0.020 0.118 2.165 0.020 0.118 2.244 0.021 0.118 2.283 0.021 0.118 2.323 2.362 0.021 0.022 0.118 0.118 0.004 2.441 0.022 0.118 2.480 0.022 0.118 2.559 0.023 0.118 2.717 0.024 0.118 2.756 0.024 0.118 2.953 0.026 0.118 3.543 0.030 0.118 3.780 0.031 0.118 3.937 0.032 0.118 4.134 0.034 0.118 4.331 0.035 0.118 4.528 0.036 0.118 4.724 0.038 0.118 5.197 0.041 0.118 5.315 0.042 0.118 5.512 0.043 0.118 6.299 0.048 0.118 7.874 0.059 0.118 0.394 0.007 0.138 0.512 0.008 0.138 0.004 0.630 0.009 0.138 1.181 0.013 0.157 0.004 116 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Quality Criteria and Product Range TSS Part-No. OR4004000 OR4004200 OR4005000 OR4006000 OR4007200 OR5010000 Inside-� d1 Tolerance � mm 40.00 0.41 42.00 0.42 50.00 0.48 60.00 0.55 72.00 0.63 100.00 0.82 Cross-Section-� d2 Tolerance � 4.00 4.00 4.00 4.00 4.00 5.00 0.10 0.13 Inside-� Cross-Section-� d1 Tolerance � d2 Tolerance � inch 1.575 0.016 0.157 1.654 0.017 0.157 1.969 0.019 0.157 0.004 2.362 0.022 0.157 2.835 0.025 0.157 3.937 0.032 0.197 0.005 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 117 ! This page is intentionally left blank. 118 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings D Special O-Rings D.1 Isolast� (FFKM) O-Rings Information about our Isolast� (FFKM) O-Rings are available either in our dedicated Isolast� brochure or through your local Trelleborg Sealing Solutions company. D.2 FEP/PFA Encapsulated O-Rings DESCRIPTION FEP/PFA Encapsulated O-Rings combine the resilience and sealing force of an elastomer with the chemical resistance of PTFE or FFKM. They consist of an elastomeric core of silicone or FKM with a seamless, thin encapsulation of FEP or PFA. The required elasticity, pretension and dimensional stability is provided by the elastomer core, while the seamless FEP/PFA encapsulation ensures reliable sealing and high resistance to aggressive media. FEP/PFA Encapsulated O-Rings are primarily used in low pressure static or slow moving dynamic applications. This seal type is recommended for non-abrasive contact surfaces and non-abrasive media only. Preconditions for the use of FEP/PFA Encapsulated O-Rings are low press-in assembly forces and limited O-Ring elongation. Standard Encapsulation Solid core MARKET SEGMENTS - Aerospace - Chemical processing industries - Dye and paint manufacturing - Food processing industries (for food applications, Trelleborg Sealing Solutions offers FoodProTM FEP encapsulated O-Rings in specific food approved grades) - Gasoline and chemical transport - oil refineries - Photochemical - Polymer production - refrigeration engineering - Semi-conductor manufacturing APPLICATIONS - access covers - Autoclaves - Cartridge filters - Chemical reactor vessels - Cryogenics - Gas compressors - Heat exchangers - Hose couplings - Mechanical seals - Pipelines - Pressure vessels - Pumps and valves Encapsulation Hollow core Figure 35: Different versions of FEP/PFA O-Ring Figure 36: Typical application and installation for FEP/PFA Encapsulated O-Rings Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 119 O-RING � Special O-Rings ADVANTAGeS - Outstanding chemical and corrosion resistance - Reliable, cost-effective and high-performance sealing for many critical applications Temperature range The specified temperature ranges are limits that must always be considered in conjunction with the media to be sealed and the working pressure. The permissible continuous operating temperatures are always lower than the given upper limits. - Broad temperature range from -60�C (-76�F) to 260�C (500�F), depending on core material choice - Perfect suited for use in the food, chemical and pharmaceutical industries - Physiologically safe (can be sterilized) - Low permeation rate - Low friction coefficient prevents adhesion or stick-slip effects (self-lubricating, smooth surface) - Excellent for high purity processes due to low leach-out - Good resistance to pressure, deformation and compression - Square and rectangular cross section are available on demand MATERIAL DATA -60 (-76) -60 (-76) -20 (-4) PFA with Silicone core 260 (500) FEP with Silicone core 205 (400) FEP/PFA with FKM core 205 (400) -100 -50 0 50 100 150 200 250 �C (-148) (-58) (32) (122) (212) (302) (392) (482) (�F) Minimum Temp Maximum Temp Hardness (Shore A) Hardness is determined by the core material and its design. - 90-95 ShA: FEP/PFA with solid FKM core - 85-90 ShA: FEP/PFA with solid silicone core - 75-80 ShA: FEP/PFA with hollow silicone core Figure 37: Temperature range Gas permeability FEP/PFA encapsulations have a much lower gas permeation rate than most other plastics. Highly corrosive gases usually don't chemically attack the FEP/PFA encapsulation, but may eventually permeate through and damage the elastomer core. In general, permeation increases with temperature, pressure, and surface contact area and decreases with increased film thickness. Table 45: Gas permeability rates with a FEP Encapsulated O-Ring (film thickness of 25 m/0.984 inch) Gas Carbon Dioxide Hydrogen nitrogen Oxygen Permeability Rate [cm3/(m2.24h.atm)] 25.9 x 103 34.1 x 103 5.0 x 103 11.6 x 103 120 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings Water vapour permeation [g/ounce] 0.4 0.014 0.3 0.011 0.2 0.007 0.1 0.004 Contact surface area: 645 mm2/1.0 in.2 24h at 40 �C/104 �F 0 0 0.1 0.2 0.3 mm 0.004 0.008 0.012 in. Thickness of the FEP encapsulation Figure 38: Water vapor permeation for FEP encapsulated O-Rings Chemical resistance The FEP/PFA encapsulation is resistant to nearly all chemicals within standard application temperature ranges. Table 46: Examples of media compatible with FEP/PFA Encapsulated O-Rings Abietic acid Acetic acid Acetic anhydride acentone Acetophenone Acrylic anhydride Alkyl methacrylate Ammonia, liquid Ammonium chloride aniline Aqua regia Benzoyl chloride Benzoyl peroxide Benzyl alcohol borax Boric acid bromine N-Butyl amine Butyl acetate Butyl methacrylate Calcium chloride Carbon disulfide Cetane Chlorine Chloroacetic acid Chloroform Chlorosulfonic acid Chromic acid Cyclohexane Cyclohexanone Dibutyl phthalate Dibutyl sebacate Diesel Diethyl carbonate Dimethyl ether Dimethyl formamide Di-isobutyl adipate Nitric acid Dimethylformamide Nitrobenzene Dimethylhydrazine Oils (animal and vegetable) Dioxane Ethyl acetate Oleum Ozone Ethyl alcohol Ethyl ether Pentachloro-benzamide Pentachloride Ethyl hexanoate Ethyl bromide Perchlorethylene Perfluoroxylene Ethyl glycol Ferric chloride Phenol Phosphoric acid Ferric phosphate Fluoronitrobenzene Phosphorus Phthalic acid Formaldehyde Formic acid Pinene Piperidene Furane Freons Polyacrylonitrile Potassium acetate gasoline Potassium hydroxide < 50% Hexachloroethane Potassiumpermanganate Hexane Pyridine Hydrazine Soap and detergents Hydrochloric acid Sodium fluoride Hydrocyanic acid Sodium hydroxide < 80% Hydrofluoric acid concentrate Hydrogen peroxide Isocyanates Sodium hypochlorite Sodium peroxide Solvents, aliphatic & aromatic Isopropyl alcohol Lead compounds Stannous chloride Sulphur Magnesium chloride Mercury Sulphuric acid Tetrabromoethane Methyl ethyl ketone Methacrylic acid Tetrachloroethylene Trichlorethylene Methanol Methyl methacrylate Trichloroacetic acid Tricresyl phosphate Napthalene Napthols Triethanolanime Turpaentine 2-Nitro-butanol Nitrogen tetroxide Unleaded fuel Vinyl methacrylate Nitromethane N-Octadecyl alcohol Water Zinc chloride Some chemicals, when in high concentrations, are reactive. This is especially the case when high temperatures are involved. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 121 O-RING � Special O-Rings If specifying FEP/PFA Encapsulated O-Rings with the following media, please contact your local Customer Solution Center for guidance: - Aluminum chloride - amines - Complex halogen compounds - Fluorine - Metal hydrides such as Borane - Molten alkali metals - 80% NaOH or KOH - 70% nitric acid Encapsulation Material Comparison FEP encapsulation: - Fluorinated ethylene propylene - High resistance to most chemicals - High corrosion resistance - low friction coefficient - Low compression set Ordering information: - VZ00G: TSS code for FEP + solid FKM core - SZ00G: TSS code for FEP + solid Silicone core PFA encapsulation: - Perfluoroalkoxy-copolymer - Similar performance as FEP - Better performance above 200�C (392�F) - Better mechanical strength - Better cracking resistance - longer service life Ordering information: - VZ01G: TSS code for PFA + solid FKM core - SZ01G: TSS code for PFA + solid Silicone core Table 47: Thickness of FEP/PFA encapsulation (metric) O-Ring Cross-Section-� d2 mm 1.78 - 2.00 2.40 - 3.00 3.53 - 4.00 5.00 5.33 - 10.00 12.00 - 20.00 Thickness of the FEP/PFA Sheath 0.203 0.254 0.305 0.381 0.508 0.762 Table 48: Thickness of FEP/PFA encapsulation (inch) O-Ring Cross-Section-� d2 inch 0.070 - 0.078 0.095 - 0.118 0.139 - 0.157 0.196 0.210 - 0.393 0.472 - 0.787 Thickness of the FEP/PFA Sheath 0.008 0.010 0.012 0.015 0.020 0.030 Table 49: Materials and their related compliances and approvals Seals often have to meet the highest performance standards and the most stringent of the environemental and safety demands. Also official authorities and associations make great demands on seals or materials. FEP/PFA FKM core Silicone core FDA X X X EC 1935/2004 X 3A Sanitary X USP X X RoHS/REACH X X X ADI free X 122 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings DESIGN RECOMMENDATIONS FEP/PFA encapsulated O-Rings are designed to be used in the same standard O-Ring grooves and housings as elastomeric seals. Lead-in chamfer As FEP/PFA O-Rings are squeezed during installation, lead-in chamfers and rounded edges are necessary Rounded Polished 15�-20� Z Figure 39: Lead-in chamfers for bores, tubes Table 51: Lead-in chamfers (Inch) Lead-in chamfers length Z min. 15� 0.098 0.118 0.138 0.177 0.197 0.236 20� 0.059 0.079 0.098 0.138 0.157 0.177 O-Ring Cross-Section-� d2 inch up to 0.071 up to 0.104 up to 0.140 up to 0.209 up to 0.276 above 0.276 Radial clearance (maximum) The maximum permissible radial clearance between the sealed parts depends on system pressure, cross section and the hardness of the O-Ring. If the clearance is too large, there is a risk of extrusion which can result in destruction of the O-Ring. The recommended values assume that the parts are fitted concentrically and do not expand under pressure. Rounded Polished 15�-20� Z Figure 40: Lead-in chamfers for shafts, rods Table 50: Lead-in chamfers (Metric) Lead-in chamfers length Z min. 15� 20� 1.1 0.9 1.5 1.1 1.8 1.4 2.7 2.1 3.6 2.8 6.0 4.5 O-Ring Cross-Section-� d2 mm up to 1.78 / 1.80 up to 2.62 / 2.65 up to 3.53 / 3.55 up to 5.33 / 5.35 up to 6.99 / 7.00 above 7.00 Table 52: Maximum permissible radial clearance depending on pressure, material and design choice. Max pressure FEP/PFA FEP/PFA FEP/PFA solid FKM core solid Silicone hollow Silicone core core 0.5 Mpa / 100 psi 0.46 mm / 0.018 inch 0.38 mm / 0.015 inch 0.28 mm / 0.011 inch 1.5 Mpa / 250 psi 0.41 mm / 0.016 inch 0.36 mm / 0.014 inch 0.25 mm / 0.010 inch 3.5 Mpa / 500 psi 0.36 mm / 0.014 inch 0.30 mm / 0.012 inch 0.23 mm / 0.009 inch 5 Mpa / 750 psi 0.30 mm / 0.012 inch 0.25 mm / 0.010 inch 0.20 mm / 0.008 inch 7 Mpa / 1000 psi 0.28 mm / 0.011 inch 0.23 mm / 0.009 inch 0.15 mm / 0.006 inch 10 Mpa / 1500 psi 0.23 mm / 0.009 inch 0.15 mm / 0.006 inch 0.10 mm / 0.004 inch 13 Mpa / 2000 psi 0.15 mm / 0.006 inch 0.13 mm / 0.005 inch 0.08 mm / 0.003 inch 20 Mpa / 3000 psi 0.10 mm / 0.004 inch 0.08 mm / 0.003 inch 0.03 mm / 0.001 inch We recommend using a Back-up Ring when: - Pressure is greater than 5 MPa (725 psi) for O-Rings with inside diameters above 50 mm (1.969 inch). - Pressure is greater than 10 Mpa (1,450 psi) for O-Rings with inside diameters below 50 mm (1.969 inch). Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 123 O-RING � Special O-Rings Surface finish for housing Scratches, pit marks, machining scores, etc. on the sealing surface are not permissible. rmax 0.2 mm/0.008 in. 0�- 5� Table 53: Surface finish for O-Ring housing (Metric) r Type of Load Radialdynamic Radial-static Axial-static Surface �m Mating surface * (bore, rod, shaft) Groove flanks, groove diameter Mating surface Groove flanks, groove diameter For pulsating pressures: Mating surface Groove flanks, groove diameter Rt 2.5 10.0 10.0 16.0 6.3 10.0 * Spiralfree grinding Rz 1.6 6.3 6.3 6.3 Ra 0.4 1.6 1.6 1.6 Figure 41: Rectangular housing groove design cross section Initial compression FEP/PFA Encapsulated O-Ring Initial compression of the O-Ring cross section is essential to ensure its function. It serves to: - Achieve the initial sealing capability - Bridge production tolerances - Assure defined frictional forces - Compensate for compression set - Compensate for wear Table 54: Surface finish for O-Ring housing (Inch) Type of Load Radialdynamic Radial-static Axial-static Surface �m Mating surface * (bore, rod, shaft) Groove flanks, groove diameter Mating surface Groove flanks, groove diameter For pulsating pressures: Mating surface Groove flanks, groove diameter * Spiralfree grinding Rt 100 400 400 630 250 400 Rz 60 250 250 250 Ra 16 60 60 60 P = 0 Initial Compression Figure 42: Initial compression forces acting on the FEP/PFA Encapsulated O-Ring Recommended initial compression for FEP/PFA Encapsulated O-Rings: - Static applications: 15 to 20% - Dynamic applications: 10 to 15% Rectangular groove A rectangular groove is preferred for all new housing designs. Designs with bevelled groove flanks up to 5� are permissible. If Back-up Rings are used, straight groove flanks are necessary. To reduce risk of extrusion, the radius should not exceed the maximum permissible radial clearance. Compression force The compression force varies depending upon, for example, the extent of initial compression, material properties and O-Ring dimensions. FEP/PFA Encapsulated O-Rings with a hollow core have approximately 50% less compression force than those with a solid core. 124 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 10 8 Uniform load [N/mm] 6 4 2 0 10 12 14 16 18 20 Compression of O-Ring cross section [%] Cross Section 1.78 mm/0.070 in. 2.62 mm/0.103 in. 3.53 mm/0.139 in. 5.33 mm/0.210 in. 6.99 mm/0.275 in. Figure 43: Guiding values for the uniform load [N/mm] of compressed FEP/PFA solid core encapsulated O-Rings Special O-Rings Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 125 O-RING � Special O-Rings HOUSING DIMENSIONS RECOMMENDATIONS d2 (t) s (t) s (t) b4 b3 b1 r r h r Figure 44: Installation drawing Table 55: Housing dimensions � Metric O-Ring Cross-Section-� d2 0.50 0.74 1.00 1.02 1.20 1.25 1.27 1.30 1.42 1.50 1.52 1.60 1.63 1.78* 1.80 1.83 1.90 1.98 2.00 2.08 2.10 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.25 mm - 0.35 0.80 - 0.50 1.00 - 0.70 1.40 - 0.70 1.40 - 0.85 1.70 - 0.90 1.70 - 0.90 1.70 - 0.95 1.80 - 1.05 1.90 1.25 1.10 2.00 1.25 1.10 2.00 1.30 1.20 2.10 1.30 1.20 2.10 1.45 1.30 2.40 1.45 1.30 2.40 1.50 1.35 2.50 1.55 1.40 2.60 1.65 1.50 2.70 1.65 1.50 2.70 1.75 1.55 2.80 1.75 1.55 2.80 b2 Axial installation Groove depth Groove width h +0.1 b4 +0.2 Radius1) r �0.2 0.35 0.50 0.70 0.70 0.85 0.90 0.90 0.95 1.05 1.10 1.10 1.20 1.20 1.30 1.30 1.35 1.40 1.50 1.50 1.55 1.55 0.80 1.00 1.40 1.40 1.70 1.80 1.80 1.80 2.00 2.10 2.10 2.20 2.20 2.60 2.60 2.60 2.70 2.80 2.80 2.90 2.90 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 126 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings O-Ring Cross-Section-� d2 2.20 2.26 2.30 2.34 2.40 2.46 2.50 2.62* 2.65 2.70 2.80 2.92 2.95 3.00 3.10 3.50 3.53* 3.55 3.60 4.00 4.50 5.00 5.30 5.33* 5.50 5.70 6.00 6.50 6.99* 7.00 7.50 8.00 8.40 9.00 9.50 10.00 12.00 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.25 mm 1.85 1.60 3.00 1.90 1.70 3.00 1.95 1.75 3.10 1.95 1.75 3.10 2.05 1.80 3.20 2.10 1.85 3.30 2.15 1.90 3.30 2.25 2.00 3.60 2.25 2.00 3.60 2.30 2.05 3.60 2.40 2.10 3.70 2.50 2.20 3.90 2.50 2.20 3.90 2.60 2.30 4.00 2.70 2.40 4.10 3.05 2.65 4.60 3.10 2.70 4.80 3.10 2.70 4.80 3.15 2.80 4.80 3.50 3.10 5.20 4.00 3.50 5.80 4.40 4.00 6.60 4.70 4.30 7.10 4.70 4.30 7.10 4.80 4.50 7.10 5.00 4.60 7.20 5.30 4.90 7.40 5.70 5.40 8.00 6.10 5.80 9.50 6.10 5.80 9.50 6.60 6.30 9.70 7.10 6.70 9.80 7.50 7.10 10.00 8.10 7.70 10.60 8.60 8.20 11.00 9.10 8.60 11.60 11.00 10.60 13.50 Axial installation Groove depth Groove width h +0.1 b4 +0.2 Radius1) r �0.2 1.60 1.70 1.75 1.75 1.80 1.85 1.90 2.00 2.00 2.05 2.10 2.20 2.20 2.30 2.40 2.65 2.70 2.70 2.80 3.10 3.50 4.00 4.30 4.30 4.50 4.60 4.90 5.40 5.80 5.80 6.30 6.70 7.10 7.70 8.20 8.60 10.60 3.00 3.10 3.10 3.10 3.30 3.40 3.40 3.80 3.80 3.80 3.90 4.00 4.00 4.00 4.10 4.70 5.00 5.00 5.10 5.30 5.90 6.70 7.30 7.30 7.30 7.40 7.60 8.20 9.70 9.70 9.90 10.00 10.30 10.90 11.40 12.00 14.00 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 2.00 2.00 * Preferred sizes 1) If a Back-up Ring is used, the recommended radius should always be r = 0.25 � 0.2 mm (0.010 � 0.008 inch). 2) The given values for the housing depth are based on the nominal O-Ring cross section dimensions. The O-Ring inside diameter and its stretch are not considered. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 127 O-RING � Special O-Rings Table 56: Housing dimensions � Inch O-Ring Cross-Section-� d2 0.020 0.029 0.039 0.040 0.047 0.049 0.050 0.051 0.056 0.059 0.060 0.063 0.064 0.070* 0.071 0.072 0.075 0.078 0.079 0.082 0.083 0.087 0.089 0.091 0.092 0.094 0.097 0.098 0.103* 0.104 0.106 0.110 0.115 0.116 0.118 0.122 0.138 0.139* Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.010 inch - 0.014 0.031 - 0.020 0.039 - 0.028 0.055 - 0.028 0.055 - 0.033 0.067 - 0.035 0.067 - 0.035 0.067 - 0.037 0.071 - 0.041 0.075 0.049 0.043 0.079 0.049 0.043 0.079 0.051 0.047 0.083 0.051 0.047 0.083 0.057 0.051 0.094 0.057 0.051 0.094 0.059 0.053 0.098 0.061 0.055 0.102 0.065 0.059 0.106 0.065 0.059 0.106 0.069 0.061 0.110 0.069 0.061 0.110 0.073 0.063 0.118 0.075 0.067 0.118 0.077 0.069 0.122 0.077 0.069 0.122 0.081 0.071 0.126 0.083 0.073 0.130 0.085 0.075 0.130 0.089 0.079 0.142 0.089 0.079 0.142 0.091 0.081 0.142 0.094 0.083 0.146 0.098 0.087 0.154 0.098 0.087 0.154 0.102 0.091 0.157 0.106 0.094 0.161 0.120 0.104 0.181 0.122 0.106 0.189 Axial installation Groove depth Groove width h +0.004 b4 +0.008 Radius1) r �0.008 0.014 0.020 0.028 0.028 0.033 0.035 0.035 0.037 0.041 0.043 0.043 0.047 0.047 0.051 0.051 0.053 0.055 0.059 0.059 0.061 0.061 0.063 0.067 0.069 0.069 0.071 0.073 0.075 0.079 0.079 0.081 0.083 0.087 0.087 0.091 0.094 0.104 0.106 0.031 0.039 0.055 0.055 0.067 0.071 0.071 0.071 0.079 0.083 0.083 0.087 0.087 0.102 0.102 0.102 0.106 0.110 0.110 0.114 0.114 0.118 0.122 0.122 0.122 0.130 0.134 0.134 0.150 0.150 0.150 0.154 0.157 0.157 0.157 0.161 0.185 0.197 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.008 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.012 0.024 0.024 0.024 0.024 0.024 0.024 0.024 128 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings O-Ring Cross-Section-� d2 0.140 0.142 0.157 0.177 0.197 0.209 0.210* 0.217 0.224 0.236 0.256 0.275* 0.276 0.295 0.315 0.331 0.354 0.374 0.394 0.472 Radial installation Housing depth2) Groove width Dynamic (t) Static (t) b1 +0.010 inch 0.122 0.106 0.189 0.124 0.110 0.189 0.138 0.122 0.205 0.157 0.138 0.228 0.173 0.157 0.260 0.185 0.169 0.280 0.185 0.169 0.280 0.189 0.177 0.280 0.197 0.181 0.283 0.209 0.193 0.291 0.224 0.213 0.315 0.240 0.228 0.374 0.240 0.228 0.374 0.260 0.248 0.382 0.280 0.264 0.386 0.295 0.280 0.394 0.319 0.303 0.417 0.339 0.323 0.433 0.358 0.339 0.457 0.433 0.417 0.531 Axial installation Groove depth Groove width h +0.004 b4 +0.008 Radius1) r �0.008 0.106 0.110 0.122 0.138 0.157 0.169 0.169 0.177 0.181 0.193 0.213 0.228 0.228 0.248 0.264 0.280 0.303 0.323 0.339 0.417 0.197 0.201 0.209 0.232 0.264 0.287 0.287 0.287 0.291 0.299 0.323 0.382 0.382 0.390 0.394 0.406 0.429 0.449 0.472 0.551 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.024 0.039 0.039 0.039 0.039 0.039 0.039 0.059 0.059 0.079 0.079 * Preferred sizes 1) If a Back-up Ring is used, the recommended radius should always be r = 0.25 � 0.2 mm (0.010 � 0.008 inch). 2) The given values for the housing depth are based on the nominal O-Ring cross section dimensions. The O-Ring inside diameter and its stretch are not considered. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 129 O-RING � Special O-Rings ASSEMBLY Axial sealing In case of axial sealing applications, e.g. flanges, there is no need for any special precautions. d7 d8 - Install the O-Ring immediately after warming - Prevent bending and overstretching - For outer sealing, position the O-Ring on the installation cone and push it firmly and constantly up the cone until it snaps into the groove. Push the resizing tool over the seal and move the tool axially. P Pressure from Inside d7 d8 P P Figure 47: Radial outer sealing - Solid grooves Pressure from Outside Figure 45: axial sealing Radial sealing - split grooves Split grooves for radial piston or rod seal applications offer the same easy installation as axial sealing applications - For inner sealing place a section of the O-Ring within the groove and work the remaining seal in place by carefully pushing the blunt end of the installation tool. Use the chamfered end of the tool to resize the seal by pushing axially. Figure 46: Radial sealing - Split grooves Radial sealing - solid grooves Recommendations for assembly: - Clean, if possible, lubricated housing surface - Soften the encapsulation by immersing the O-Ring in hot water 60�- 80�C (140� - 180�F) 130 � TRELLEBORG SEALING SOLUTIONS Figure 48: Radial inner sealing - Solid grooves Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings DIMENSIONS AND TOLERANCES FEP/PFA Encapsulated O-Rings are manufactured in the same sizes as most elastomer O-Rings. The product range covers nearly all important national and international standards, including: - ISO 3601 - AS568 Tolerances Inside diameter d1 Inside diameter d1 Tolerance +/- mm mm 4500 18.00 5000 20.25 5500 22.50 6000 24.75 - BS 1806 - JIS B2401 - SMS 1586 Table 58: Tolerances for inside diameters d1 Inch - NFT 47-502 Table 57 and Table 58 show the tolerances for inside diameters (d1) . Table 59 and Table 60 show the smallest inside diameters available for different cross-sections (d2) and their appropriate tolerances. Table 57: Tolerances for inside diameters d1 Metric Tolerances Inside diameter d1 Inside diameter d1 Tolerance +/- mm mm 12.7 0.20 25.4 0.25 38.1 0.30 50.8 0.45 63.5 0.55 88.9 0.61 101.6 0.71 127.0 0.76 152.4 0.94 177.8 1.02 203.2 1.14 254.0 1.40 330.2 1.52 406.4 1.78 800 2.00 1000 2.00 1500 2.75 2000 3.90 2500 9.00 3000 11.25 3500 13.50 4000 15.75 Tolerances Inside diameter d1 Inside diameter d1 Tolerance +/- inch inch 0.5 0.01 1.0 0.01 1.5 0.01 2.0 0.02 2.5 0.02 3.5 0.02 4.0 0.03 5.0 0.03 6.0 0.04 7.0 0.04 8.0 0.04 10 0.06 13 0.06 16 0.07 31.496 0.08 39.370 0.08 59.055 0.11 78.740 0.15 98.425 0.35 118.110 0.44 137.795 0.53 157.480 0.62 177.165 0.71 196.850 0.80 216.535 0.89 236.220 0.97 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 131 O-RING � Special O-Rings Table 59: Standard and special tolerances for Table 60: Standard and special tolerances for cross-section-� d2 with minimum or maximum O-Ring Inside-� - Metric cross-section-� d2 with minimum or maximum O-Ring Inside-� - Inch Tolerance cross section diameter d2 Cross section diameter d2 Standard Special Tolerance Mini- Tolerance Maxi- cross section mum cross section mum d2 Inside d2 Inside diame- diame- ter d1 () ter d1 (<) mm mm mm mm mm 1.50 - 2.50 -0.08 0.12 16 -0.14 0.19 16 2.62 -0.08 0.12 18 -0.14 0.19 18 3.00 -0.08 0.12 22 -0.16 0.22 22 3.15 -0.08 0.15 22 -0.16 0.22 22 3.50 / 3.53 -0.08 0.15 24 -0.18 0.25 24 3.80 - 4.00 -0.10 0.18 32 -0.21 0.28 32 4.30 -0.10 0.18 35 -0.21 0.28 35 4.50 - 4.75 -0.10 0.18 37 -0.21 0.28 37 5.00 - 5.33 -0.13 0.20 37 -0.25 0.32 37 5.50 -0.13 0.20 48 -0.25 0.32 48 5.70 -0.13 0.20 52 -0.25 0.32 52 6.00 -0.13 0.20 53 -0.25 0.32 53 6.30 -0.13 0.20 55 -0.25 0.32 55 6.50 -0.15 0.23 55 -0.29 0.36 55 6.99 - 7.00 -0.15 0.23 60 -0.29 0.36 60 7.50 -0.16 0.24 75 -0.32 0.42 75 8.00 -0.16 0.24 85 -0.32 0.42 85 8.40 -0.16 0.24 105 -0.32 0.42 105 9.00 - 9.50 -0.16 0.24 110 -0.35 0.50 110 10.00 -0.17 0.26 125 -0.35 0.50 125 11.00 -0.17 0.26 135 -0.40 0.55 135 12.00 -0.17 0.26 145 -0.40 0.55 145 12.70 -0.17 0.26 170 -0.40 0.55 170 14.00 -0.19 0.29 250 -0.40 0.55 250 15.00 - 16.00 -0.19 0.29 280 -0.45 0.60 280 18.00 -0.20 0.30 340 -0.50 0.70 340 19.00 -0.21 0.32 340 -0.55 0.75 340 20.00 -0.21 0.32 370 -0.60 0.80 370 25.40 -1.00 1.20 230 31.70 -1.00 1.20 400 Tolerance cross section diameter d2 Cross section diameter d2 Standard Tolerance Mini- cross section mum d2 Inside diame- ter d1 () Special Tolerance Maxi- cross section mum d2 Inside diame- ter d1 (<) inch inch inch inch inch 0.059 - 0.098 -0.003 0.005 0.630 -0.006 0.007 0.630 0.103 -0.003 0.005 0.709 -0.006 0.007 0.709 0.118 -0.003 0.005 0.866 -0.006 0.009 0.866 0.124 -0.003 0.006 0.866 -0.006 0.009 0.866 0.138 / 0.139 -0.003 0.006 0.945 -0.007 0.010 0.945 0.150 - 0.157 -0.004 0.007 1.260 -0.008 0.011 1.260 0.169 -0.004 0.007 1.378 -0.008 0.011 1.378 0.177 - 0.187 -0.004 0.007 1.457 -0.008 0.011 1.457 0.197 - 0.210 -0.005 0.008 1.457 -0.010 0.013 1.457 0.217 -0.005 0.008 1.890 -0.010 0.013 1.890 0.224 -0.005 0.008 2.047 -0.010 0.013 2.047 0.236 -0.005 0.008 2.087 -0.010 0.013 2.087 0.248 -0.005 0.008 2.165 -0.010 0.013 2.165 0.256 -0.006 0.009 2.165 -0.011 0.014 2.165 0.275 - 0.276 -0.006 0.009 2.362 -0.011 0.014 2.362 0.295 -0.006 0.009 2.953 -0.013 0.017 2.953 0.315 -0.006 0.009 3.346 -0.013 0.017 3.346 0.331 -0.006 0.009 4.134 -0.013 0.017 4.134 0.354 - 0.374 -0.006 0.009 4.331 -0.014 0.020 4.331 0.394 -0.007 0.010 4.921 -0.014 0.020 4.921 0.433 -0.007 0.010 5.315 -0.016 0.022 5.315 0.472 -0.007 0.010 5.709 -0.016 0.022 5.709 0.500 -0.007 0.010 6.693 -0.016 0.022 6.693 0.551 -0.007 0.011 9.843 -0.016 0.022 9.843 0.591 - 0.630 -0.007 0.011 11.024 -0.018 0.024 11.024 0.709 -0.008 0.012 13.386 -0.020 0.028 13.386 0.748 -0.008 0.013 13.386 -0.022 0.030 13.386 0.787 -0.008 0.013 14.567 -0.024 0.031 14.567 1.000 -0.039 0.047 9.055 1.248 -0.039 0.047 15.748 132 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings SerVICe PLUS Trelleborg Sealing Solutions can print markings or identifiers on to the core of the FEP/PFA Encapsulated O-Rings, such as brand-names, article numbers and more. TSS Article No. OF 30 03000 - SZ00G TSS Article - Group Cross Section (mm) x 10 Inside Diameter (mm) x 100 Quality Index (Standard) Material Code (VMQ, FEP encapsulated) ORDERING ExAMPLES ORDERING ExAMPLE 1 Type: O-Ring, PFA encapsulated ISO 3601 resp. AS568 reference no. 356 Dimensions: Inside diameter d1 = 135.89 mm (5.350 inch) Cross section d2 = 5.33 mm (0.210 inch) Material of Fluorocarbon Rubber (FKM) the inner ring: TSS Article No. OF AR 00356 - VZ01G TSS Article - Group Standard ISO 3601-1/AS568 Size Code (Dash-No.) Quality Index (Standard) Material Code (FKM, PFA encapsulated) ORDERING ExAMPLE 2 Type: O-Ring 30 x 3, FEP encapsulated Dimensions: Inside diameter d1 = 30.0 mm (1.181 inch) Cross section d2 = 3.0 mm (0.118 inch) Material of the Silicone Rubber (VMQ) inner ring: Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 133 O-RING � Special O-Rings D.3 PTFE O-Rings O-Rings in Polytetrafluoroethylene (PTFE) are closed, circular rings with annular cross section. The dimensions are - as with the elastomer O-Ring - characterized by the inside diameter d1 and the cord diameter d2 (Figure 49). PTFE O-Rings are not molded but produced by machining. The rings can therefore be manufactured in all sizes. MATERIALS Standard material: Virgin, unfilled PTFE (polytetrafluoroethylene), Material Code PT00 PTFE is a partially crystalline thermoplastic characterized by a very high chemical and thermal resistance. PTFE has the highest resistance to chemicals of all plastics and can be used for almost any application. It has a slightly limited resistance to molten alkaline metals, to elementary fluorine and to certain halogen materials. The material undergoes no changes on exposure to aging, light and ozone. The water absorption rate is less than 0.01%. d2 h d1 Figure 49: O-Ring dimensions ADVANTAGeS - Very good chemical resistance, compatible with most liquids and chemicals, with the exception of liquid alkaline metals and some fluorine compounds. - Wide temperature range from approximately -200 �C (-328 �F), up to +200 �C (+392 �F), partly even up to +260 �C (+500 �F) depending on the application - Suitable for contact with foodstuffs, pharmaceutical and medicinal products - Physiologically safe, can be sterilized - Low friction, no adhesion - Available for all diameters up to approximately 1,000 mm (39.370 inch). APPLICATIONS DESIGN RECOMMENDATIONS PTFE O-Rings have low elasticity. The O-Ring size should therefore be chosen to suit the nominal diameter (rod or bore) to be scaled. Installation in easily accessible axial and radial split grooves are to be preferred. The general information on the construction, design and surfaces given for the elastomer O-Rings applies also to PTFE O-Rings. METHODS OF INSTALLATION PTFE O-Rings can only be stretched or compressed to a very limited extent during installation. During installation, such as on flanges, the cold flow tendency of the thermoplastic PTFE should be taken into consideration. Under pressure, PTFE deforms plastically even in the cold state, i.e. a permanent deformation takes place. If flange seals are not tightened sufficiently to give metal/metal contact, the elastic deformation and thus the elastic tension can deteriorate. Fields of application PTFE O-Rings are used wherever the chemical and thermal resistance of the normal elastomer O-Ring is no longer sufficient. These are primarily applications in the chemical industry, foodstuffs industry, pharmaceuticals and medical technology. PTFE O-Rings are used only as static seals, e.g. on flange connections, on covers, etc. INSTALLATION RECOMMENDATIONS TECHNICAL DATA Working pressure: Up to 25 MPa (3,656 psi) Temperature: -60 �C (-76 �F) up to +260 �C (+500 �F) r1 P b4 depending on the application Figure 50: Axial installation, static, inside pressure parameters Media: Practically all liquids, gases and chemicals 134 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings Table 61: Installation Dimensions � Metric CrossSection-� d2 1.50 1.60 1.78 / 1.80 2.00 2.40 2.50 2.62 / 2.65 3.00 3.53 / 3.55 4.00 5.00 5.33 / 5.30 5.70 6.00 7.00 8.00 8.40 Groove dimensions Groove depth h +0.05 mm Groove width b4 +0.1 1.30 1.7 1.40 1.8 1.60 2.0 1.80 2.2 2.15 2.6 2.25 2.8 2.35 2.9 2.70 3.3 3.15 3.9 3.60 4.4 4.50 5.5 4.80 5.9 5.10 6.3 5.60 6.6 6.30 7.7 7.20 8.8 7.55 9.2 Radius r1 0.2 0.3 0.4 0.5 0.5 0.5 0.6 0.8 1.0 1.0 1.0 1.2 1.2 1.2 1.5 1.5 2.0 Table 62: Installation Dimensions � Inch CrossSection-� d2 0.059 0.063 0.070 / 0.071 0.079 0.094 0.098 0.103 / 0.104 0.118 0.139/0.140 0.157 0.197 0.210 / 0.209 0.224 0.236 0.276 0.315 0.331 Groove dimensions Groove depth h +0.002 inch Groove width b4 +0.04 0.051 0.067 0.055 0.071 0.063 0.079 0.071 0.087 0.085 0.102 0.089 0.110 0.093 0.114 0.106 0.130 0.124 0.154 0.142 0.173 0.177 0.217 0.189 0.232 0.201 0.248 0.220 0.260 0.248 0.303 0.283 0.346 0.297 0.362 Radius r1 0.008 0.012 0.016 0.020 0.020 0.020 0.024 0.031 0.039 0.039 0.039 0.047 0.047 0.047 0.059 0.059 0.079 AVAILABLe DIMeNSIONS PTFE O-Rings are available in the same dimensions as elastomer O-Rings. See O-Ring dimensions, Table 34 - Table 44, starting on Page 80. ORDERING ExAMPLE Type: Dimensions: O-Ring, 40 x 3 mm (1.575 x 0.118 inch) Inside diameter d1 = 40.0 mm (1.575 inch) Cross section d2 = 3.0 mm (0.118 inch) TSS Article No. OR 30 004000 - PT00 TSS Article - Group Cross Section (mm) x 10 Inside Diameter (mm) x 100 Quality Index (Standard) Material Code (Standard) For O-Ring dimensions and TSS Part No. see Table 34 - Table 44, starting on Page 80. Ordering numbers can also be made using the O-Ring dimensions and material. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 135 O-RING � Special O-Rings D.4 Polyurethane O-Rings TECHNICAL DATA Polyurethane is becoming more and more widely used as a sealing material due to its exceptionally high abrasion resistance and high extrusion resistance. The polyurethane materials from Trelleborg Sealing Solutions have a number of improved making it ideal for O-Rings and other sealing elements. The outstanding properties of polyurethane play a major role in our Zurcon� materials. Working pressure: Static up to approximately 60 MPa (8,702 psi) without Back-up Ring depending on the extrusion gap Dynamic up to 25 MPa (3,626 psi) Speed: Reciprocating up to 0.5 m/s (1.64 ft/s) Temperature: -45 �C (-49 �F) up to +100 �C (+212 �F) depending on the material Media: Hydraulic fluids, mineral oil-based greases and air. Polyurethane O-Rings are available in dimensions in accordance with ISO 3601-1/AS568 (see Table 63, Page 137). MATERIALS The dimensions are given with the inside diameter d1 and the cross section diameter d2 (Figure 51, Page 137). ADVANTAGeS The most important characteristics of these polyurethanes are: - High tensile strength - Low compression set - Very good cold flexibility The main advantages of a polyurethane material for O-Rings compared with other elastomers are the outstanding mechanical properties: - High abrasion and wear resistance tolerates aggressive operating conditions - High extrusion resistance allows increased pressures or extrusion gaps - Good mechanical properties improve service life - Low friction reduces breakout forces on start-up APPLICATIONS Fields of application Polyurethane O-Rings are especially suited wherever O-Rings are subject to dynamic loads. This can include applications in hydraulics, pneumatics and in a wide range of other critical areas. In many cases, polyurethane O-Rings are used instead of NBR in view of their high mechanical strengths. Due to their particularly high abrasion resistance, polyurethane O-Rings are more suitable than other materials in applications where bores have to be crossed or where frequent opening and closing is demanded, e.g. plug connectors and couplings. Polyurethane O-Rings in 70 Shore A hardness material WU7T1 can be used in applications such as pneumatics where low compression set and low friction are essential. - Constant shear modulus even at high temperatures - Resistant to weathering and aging - High damping properties - Low gas permeability - Good hydrolysis resistance - High tear propagation resistance - Free from substances which hinder paint coverage Polyurethane materials are resistant to: Mineral oils and greases, oxygen, ozone. Polyurethane compounds are not resistant to: Esters, aromatic and chlorinated hydrocarbons, concentrated acids and lyes. Polyurethane O-Rings are available on request in the following grades: Polyurethane, 70 Shore A Material code WU7T1 Polyurethane, 92 Shore A Material code WU9T2 Polyurethane, 93 Shore A, Zurcon�: Material code Z22 and Z24 Polyurethane, 93 Shore A, Zurcon�: Material code Z20 Depending on the production method, Zurcon� O-Rings can have an injection point on the inside diameter. This marking is placed at a 45� angle from the flash. 136 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings DESIGN INSTRUCTIONS The same design rules apply to polyurethane O-Rings as to other elastomer O-Rings, i.e. the same installation dimensions (groove depth, groove width), see Table 23, Page 59. Radial clearance In view of the high extrusion resistance of polyurethane, larger clearances can be bridged with polyurethane O-Rings than with other elastomers, without the additional installation of Back-up rings. The permissible radial clearance depends on the material, O-Ring cross section and application properties, such as the temperature. O-RING DIMENSIONS d2 d1 Figure 51: O-Ring dimensions Table 63: Available dimensions in accordance with ISO 3601-1/AS568 (Further sizes on request) � Metric and Inch TSS Part No. ORAR00005 ORAR00006 ORAR00008 ORAR00009 ORAR00010 ORAR00011 ORAR00012 ORAR00013 ORAR00014 ORAR00015 ORAR00017 ORAR00018 ORAR00019 ORAR00020 Inside-� Cross- d1 Section-� d2 mm 2.57 1.78 2.90 1.78 4.47 1.78 5.28 1.78 6.07 1.78 7.65 1.78 9.25 1.78 10.82 1.78 12.42 1.78 14.00 1.78 17.17 1.78 18.77 1.78 20.35 1.78 21.95 1.78 Inside-� Cross- d1 Section-� d2 inch 0.101 0.070 0.114 0.070 0.176 0.070 0.208 0.070 0.239 0.070 0.301 0.070 0.364 0.070 0.426 0.070 0.489 0.070 0.551 0.070 0.676 0.070 0.739 0.070 0.801 0.070 0.864 0.070 TSS Part No. ORAR00022 ORAR00023 ORAR00025 ORAR00027 ORAR00029 ORAR00034 ORAR00036 ORAR00039 ORAR00040 ORAR00041 ORAR00045 ORAR00046 ORAR00047 ORAR00050 ORAR00110 ORAR00111 ORAR00112 ORAR00113 ORAR00114 ORAR00115 ORAR00116 ORAR00117 ORAR00118 ORAR00119 ORAR00120 ORAR00122 ORAR00124 ORAR00125 ORAR00126 ORAR00127 ORAR00128 ORAR00129 ORAR00132 ORAR00133 ORAR00134 ORAR00135 ORAR00136 ORAR00137 ORAR00138 ORAR00141 ORAR00142 ORAR00145 ORAR00146 Inside-� Cross- d1 Section-� d2 mm 25.12 1.78 26.70 1.78 29.87 1.78 33.05 1.78 37.82 1.78 53.70 1.78 60.05 1.78 69.57 1.78 72.75 1.78 75.92 1.78 101.32 1.78 107.67 1.78 114.02 1.78 133.07 1.78 9.19 2.62 10.77 2.62 12.37 2.62 13.94 2.62 15.54 2.62 17.12 2.62 18.72 2.62 20.29 2.62 21.89 2.62 23.47 2.62 25.07 2.62 28.24 2.62 31.42 2.62 32.99 2.62 34.59 2.62 36.17 2.62 37.77 2.62 39.34 2.62 44.12 2.62 45.69 2.62 47.29 2.62 48.90 2.62 50.47 2.62 52.07 2.62 53.64 2.62 58.42 2.62 59.99 2.62 64.77 2.62 66.34 2.62 Inside-� Cross- d1 Section-� d2 inch 0.989 0.070 1.051 0.070 1.176 0.070 1.301 0.070 1.489 0.070 2.114 0.070 2.364 0.070 2.739 0.070 2.864 0.070 2.989 0.070 3.989 0.070 4.239 0.070 4.489 0.070 5.239 0.070 0.362 0.103 0.424 0.103 0.487 0.103 0.549 0.103 0.612 0.103 0.674 0.103 0.737 0.103 0.799 0.103 0.862 0.103 0.924 0.103 0.987 0.103 1.112 0.103 1.237 0.103 1.299 0.103 1.362 0.103 1.424 0.103 1.487 0.103 1.549 0.103 1.737 0.103 1.799 0.103 1.862 0.103 1.925 0.103 1.987 0.103 2.050 0.103 2.112 0.103 2.300 0.103 2.362 0.103 2.550 0.103 2.612 0.103 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 137 O-RING � Special O-Rings TSS Part No. ORAR00210 ORAR00211 ORAR00213 ORAR00214 ORAR00215 ORAR00216 ORAR00217 ORAR00218 ORAR00220 ORAR00222 ORAR00224 ORAR00225 ORAR00226 ORAR00227 ORAR00228 ORAR00229 ORAR00230 ORAR00231 ORAR00232 ORAR00234 ORAR00235 ORAR00236 ORAR00237 ORAR00238 ORAR00239 ORAR00240 ORAR00325 ORAR00326 ORAR00327 ORAR00328 ORAR00329 ORAR00330 ORAR00331 ORAR00332 ORAR00334 ORAR00336 ORAR00337 ORAR00338 ORAR00339 ORAR00340 Inside-� Cross- d1 Section-� d2 mm 18.64 3.53 20.22 3.53 23.39 3.53 24.99 3.53 26.57 3.53 28.17 3.53 29.74 3.53 31.34 3.53 34.52 3.53 37.69 3.53 44.04 3.53 47.22 3.53 50.39 3.53 53.57 3.53 56.74 3.53 59.92 3.53 63.09 3.53 66.27 3.53 69.44 3.53 75.79 3.53 78.97 3.53 82.14 3.53 85.32 3.53 88.49 3.53 91.67 3.53 94.84 3.53 37.47 5.33 40.64 5.33 43.82 5.33 46.99 5.33 50.17 5.33 53.34 5.33 56.52 5.33 59.69 5.33 66.04 5.33 72.39 5.33 75.57 5.33 78.74 5.33 81.92 5.33 85.09 5.33 Inside-� Cross- d1 Section-� d2 inch 0.734 0.139 0.796 0.139 0.921 0.139 0.984 0.139 1.046 0.139 1.109 0.139 1.171 0.139 1.234 0.139 1.359 0.139 1.484 0.139 1.734 0.139 1.859 0.139 1.984 0.139 2.109 0.139 2.234 0.139 2.359 0.139 2.484 0.139 2.609 0.139 2.734 0.139 2.984 0.139 3.109 0.139 3.234 0.139 3.359 0.139 3.484 0.139 3.609 0.139 3.734 0.139 1.475 0.210 1.600 0.210 1.725 0.210 1.850 0.210 1.975 0.210 2.100 0.210 2.225 0.210 2.350 0.210 2.600 0.210 2.850 0.210 2.975 0.210 3.100 0.210 3.225 0.210 3.350 0.210 Tolerances based on ISO 3601-1, class B. See Table 26 - Table 31, Page 65 - Page 76. ORDERING ExAMPLE Type: Dimensions: Material: O-Ring, ISO 3601 / AS568, ref. 214 Inside diameter d1 = 30.0 mm (1.181 inch) Cross section d2 = 3.0 mm (0.118 inch) Polyurethane (AU 70 Shore A) TSS Article No. OR AR 00214 - WU7T1 TSS Article - Group Standard ISO 3601-1/AS568 Size Code (Dash-No.) Quality Index (Standard) Material Code For O-Ring dimensions and TSS Part No. see Table 63. For installation dimensions, see Table 23, Page 59. Ordering numbers can also be made using the O-Ring dimensions and material. 138 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings D.5 FLExIMOLDTM O-RINGS - LARGE DIMENSIONS Trelleborg Sealing Solutions has developed a new proprietary manufacturing technology, FlexiMoldTM, that allows the manufacture of large, high quality O-Rings without the lead time and cost associated with dedicated tooling. Compared to conventional techniques such as the splicing of extruded cord, the FlexiMoldTM process ensures full visual and dimensional integrity. It also gives the circular form the stability of a molded O-Ring, along with its intended thermal and chemical resistance capability. Large O-Rings are used across all process industries including: chemical and hydrocarbon, pharmaceutical, food & beverage, and electronics (in particular the production of flat panel displays). FEATURES - Infinite diameter capability - No tooling charges for standard cross sections - High quality, tight tolerances - Full performance integrity of an O-Ring - Available in many elastomer types - Clean room class 100 washing & packing possible Table 64: Available standard cross-section-� and valid tolerances in accordance with ISO 3601-1, class B, table A.1 � Metric and Inch d2 3.00 3.10 3.50 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.99 7.00 8.00 8.40 10.00 12.00 Cross-Section-� Tolerance d2 � mm 0.09 0.118 0.09 0.122 0.10 0.138 0.10 0.139 0.10 0.140 0.10 0.157 0.13 0.197 0.13 0.209 0.13 0.210 0.13 0.224 0.15 0.275 0.15 0.276 0.15 0.315 0.15 0.331 0.21 0.394 0.25 0.472 Tolerance � inch 0.004 0.004 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.005 0.006 0.006 0.006 0.006 0.008 0.010 MATERIALS - isolast� FFKM - ResifluorTM High Performance Fluoroelastomers - FKM, EPDM, HNBR and others - FDA, USP Class VI, NORSOK M-710 compliant RGD compounds available - XploRTM advanced elastomers especially developed for oil and gas applications DIMENSIONS The FleximoldTM technology is recommended for O-Rings with inside diameters d1 > 600 mm (23.622 inch). The tolerances in accordance with ISO 3601-1, class B apply for the inside diameters of FleximoldTM O-Rings. Standard cross sections for FleximoldTM O-Rings are listed in the following table. Further cross sections are available on request. Other seal profiles may be requested. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 139 O-RING � Special O-Rings D.6 SPeCIAL OVerSIZeD O-rINGS With a unique, innovative and highly automated production technology, we can offer large O-Rings in nearly unlimited diameters combined with a outstanding range of crosssections. FEATURES - No mold costs for standard cross sections - No minimum order volume - Short delivery time due to semi-finished O-Rings available from stock (in standard materials) - No dimensional limits for the O-Ring inside diameter - Mechanical properties comparable to traditional molding systems - Standard surface quality based on ISO3601-3 Grade N (Grade S on demand) - Special visual inspection machines for 100% surface quality control - Printing of customized information onto the O-Rings MATERIALS NBR, FKM, EPDM and others DIMENSIONS For O-Ring inside diameters > 200 mm (7.874 inch) Dimensional O-Ring tolerances for inside diameters based on ISO 3601-1 Class B Table 65: Standard cross-sections and tolerances Cross- Tolerance +/- Section-� d2 mm 2.62 � 0.08 3.00 � 0.09 3.53 � 0.10 4.00 � 0.10 4.50 � 0.10 5.00 � 0.13 5.33 � 0.13 5.50 � 0.13 5.70 � 0.15 6.00 � 0.15 6.35 � 0.15 6.50 � 0.15 7.00 � 0.15 7.50 � 0.15 8.00 � 0.18 8.40 � 0.18 8.50 � 0.18 9.00 � 0.20 9.52 � 0.20 10.00 � 0.20 10.82 � 0.20 11.00 � 0.20 12.00 � 0.22 12.70 � 0.23 13.00 � 0.23 14.00 � 0.25 14.40 � 0.26 15.00 � 0.27 16.00 � 0.28 17.00 � 0.30 18.00 � 0.32 19.00 � 0.34 20.00 � 0.36 22.00 � 0.38 24.00 � 0.42 25.00 � 0.43 26.00 � 0.44 28.00 � 0.49 30.00 � 0.54 40.00 � 0.72 60.00 � 1.08 Cross- Tolerance +/- Section-� d2 inch 0.103 0.003 0.118 0.003 0.139 0.004 0.157 0.004 0.177 0.004 0.197 0.005 0.210 0.005 0.216 0.005 0.224 0.006 0.236 0.006 0.250 0.006 0.256 0.006 0.276 0.006 0.295 0.006 0.315 0.007 0.331 0.007 0.334 0.007 0.354 0.008 0.375 0.008 0.394 0.008 0.425 0.008 0.433 0.008 0.472 0.009 0.499 0.009 0.512 0.009 0.551 0.010 0.566 0.010 0.591 0.011 0.630 0.011 0.669 0.012 0.709 0.013 0.747 0.013 0.787 0.014 0.865 0.015 0.944 0.017 0.983 0.017 1.022 0.017 1.100 0.019 1.179 0.021 1.572 0.028 2.362 0.043 140 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Special O-Rings D.7 rOUND COrD rINGS (BUTT VULCANIZeD) Round cords are produced by butt jointing extruded round cords using a special vulcanization process. They are supplied as cut lengths. The most common materials are NBR 70 Shore A, EPDM 70 Shore A and FKM 75 Shore A. Other materials are available on request. In contrast to mold-vulcanized O-Rings, round rings made from continuously extruded cord can be made up to any desired diameter > 50 mm (1.969 inch). The junction point always has poorer mechanical properties than the basic material. For this reason, round cord rings should be used with caution for dynamic applications, gaseous media or vacuum conditions. The tolerances of the cut O-Ring length are acc. to ISO3302-1 L1. For tolerances of the cross sections, d2 see the tables below. When using round cord rings in high-vacuum applications, it is recommended to use FKM. In these cases the joint has to be manufactured to a special high-vacuum quality and has to be ordered accordingly. Please contact your local Customer Solution Center for further details. The tolerances stated are valid for round cord rings (buttvulcanized) only and refer to the cross section. Due to the applied pressure during the vulcanization process the junction point can be thinner than the cord. In general, this has no negative effect on the sealing function. The article number of round cord rings starts wih OV. IMPORTANT NOTE The mechanical properties of the joint are slightly poorer than those of the basic material. Thus in application and testing the joint should only be stretched and must not be folded. A guiding value for the maximum bending radius at the joint is � of the inside diameter of the round cord ring. Table 66: Available cross-section-� and valid tolerances for NBR 70 Shore A � Metric and Inch Cross- Tolerance Section-� d2 mm 1.00 + 0.2 / - 0 1.50 1.78 + 0.2 / - 0.1 2.00 2.50 + 0.3 / - 0.1 3.00 3.20 3.53 4.00 + 0.35 / - 0.15 4.75 5.00 5.33 5.70 6.00 6.40 + 0.45 / - 0.2 7.00 7.50 8.00 8.40 9.00 9.50 + 0.50 / - 0.2 10.00 11.00 12.00 12.70 13.00 + 0.55 / - 0.3 14.00 15.00 16.00 + 0.6 / - 0.3 18.00 + 0.8 / - 0.4 20.00 22.00 25.00 30.00 + 0.8 / - 0.5 Cross- Tolerance Section-� d2 inch 0.039 + 0.008 0.059 0.070 + 0.008 / - 0.004 0.079 0.098 + 0.012 / - 0.004 0.118 0.126 0.139 0.157 + 0.014 / - 0.006 0.187 0.197 0.210 0.224 0.236 0.252 + 0.018 / - 0.008 0.276 0.295 0.315 0.331 0.354 0.374 + 0.02 / - 0.008 0.394 0.433 0.472 0.500 0.512 + 0.022 / - 0.012 0.551 0.591 0.630 + 0.024 / - 0.012 0.709 + 0.031 / - 0.016 0.787 0.866 0.984 1.181 + 0.031 / - 0.02 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 141 O-RING � Special O-Rings Table 67: Available cross-section-� and valid tolerances for EPDM 70 Shore A � Metric and Inch Cross- Tolerance Section-� d2 mm 2.00 2.50 + 0.3 / - 0.1 3.00 3.50 4.00 + 0.35 / - 0.15 5.00 5.30 5.70 + 0.4 / - 0.25 6.00 + 0.45 / - 0.25 7.00 + 0.5 / - 0.25 8.00 9.00 9.50 10.00 11.00 12.00 13.00 14.00 15.00 18.00 + 0.50 / - 0.3 + 0.7 / - 0.3 20.00 + 0.9 / - 0.5 Cross- Tolerance Section-� d2 inch 0.079 0.098 + 0.012 / - 0.004 0.118 0.138 0.157 + 0.014 / - 0.006 0.197 0.209 0.224 + 0.016 / - 0.01 0.236 0.276 + 0.018 / - 0.01 + 0.02 / - 0.01 0.315 0.354 0.374 0.394 + 0.02 / - 0.012 0.433 0.472 0.512 0.551 0.591 0.709 + 0.028 / - 0.012 0.787 + 0.035 / - 0.02 Table 68: Available cross-section-� and valid tolerances for FKM 75 Shore A � Metric and Inch Cross- Tolerance Section-� d2 mm 1.78 2.00 + 0.3 / - 0.1 2.60 3.00 3.50 + 0.3 / - 0.2 4.00 4.50 + 0.4 / - 0.2 Cross- Tolerance Section-� d2 inch 0.08 0.10 0.12 0.14 0.16 0.18 + 0.012 / - 0.004 + 0.012 / - 0.008 + 0.016 / - 0.008 Cross- Tolerance Section-� d2 mm 5.00 5.30 5.70 + 0.4 / - 0.3 6.00 6.50 7.00 8.00 8.40 + 0.5 / - 0.3 9.00 10.00 11.00 12.00 + 0.55 / - 0.35 14.00 15.00 + 0.6 / - 0.4 18.00 20.00 + 0.8 / - 0.6 Cross- Tolerance Section-� d2 inch 0.20 0.21 0.22 0.24 + 0.016 / - 0.012 0.26 0.28 0.31 + 0.020 / 0.33 - 0.012 0.35 0.39 0.43 0.47 + 0.022 / - 0.014 0.55 0.59 0.71 + 0.024 / - 0.016 0.79 + 0.031 / - 0.024 D.8 O-RING SURFACE FINISHING In many cases standard elastomeric O-Rings cannot be used without a modified surface. This may be necessary to reduce friction, eliminate potential contamination of the system, mark seals, or ensure tightness in special applications. To prevent problems, O-Rings can be surface-treated by special cleaning, treatment, coating or trimming in order to ease assembly, to ensure function and long service-life. Depending on the desired effect, multiple high-quality surface treatments or coatings can be used. For further details regarding surface finishing of seals please refer to the separate brochures FlexcoatTM � Frictionfree Running, FlexcleanTM � Technical Cleanliness for seals or FlexfinishTM - Finishing solution for large diameter O-Rings or contact your local Customer Solution Center. 142 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 BACK-UP RINGS Back-up Rings Protective and supporting element Static and dynamic applications, high pressure Material: PTFE, Elastomers and others Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 143 ! This page is intentionally left blank. 144 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 General Information E General Information Back-up Rings have no intended sealing function. Instead, as their name indicates, they are protective and supporting elements made from extrusion-resistant materials which generally have a rectangular cross section. They are installed in a groove together with an elastomeric sealing element, preferably with a corresponding O-Ring in static applications. Due to the tight fit of the Back-up Ring in the housing, they prevent extrusion of the pressurized elastomeric sealing element into the sealing gap. APPLICATION ExAMPLES - Injection molding machines - Machine tools - Presses - excavators - Agricultural machines - Valves for hydraulic circuits P S - Radial Clearance S - Radial Clearance P Figure 52: O-Ring installation with and without Back-up Ring ADVANTAGeS - Use of O-Rings in high pressure applications - Use of O-Ring materials with a low hardness - Compensation of radial sealing gaps - Use for internal and external sealing applications - Reciprocating and rotating movements possible - Compensation for large temperature fluctuations - Static and dynamic applications Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 145 BACK-UP RINGS � General Infomation F Back-up Ring Types F.1 Overview BV/BU Figure 53: Back-up Ring types BH/BG External sealing (piston) Type BV - Rectangular, uncut, PTFE Type BH - Rectangular, cut, PTFE Type BP - Spiral, PTFE Type BA - Concave, uncut, PTFE Type BB - Concave, uncut, NBR + FKM Type BD - Concave, cut, PTFE BP BA/BB BD/BC Internal sealing (rod) Type BU - Rectangular, uncut, PTFE Type BG - Rectangular, cut, PTFE Type BP - Spiral, PTFE Type BB - Concave, uncut, PTFE Type BB - Concave, uncut, NBR + FKM Type BC - Concave, cut, PTFE 146 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 General Information F.2 Back-up Ring Types for External Sealing (Piston) Back-up Ring types, uncut Back-up Ring types, cut Type BV - Rectangular cross section - Material: PTFE - Static and dynamic use - Reciprocating and rotating movements possible Type BB - Concave cross section - Material: NBR, FKM - The large contact surface protects the O-Ring against deformation in case of high pulsating pressures - Dimensional stability of the O-Ring improves the sealing force and increases the service life - Preferably for static use - Reciprocating movements possible Type BA - Concave cross section - Material: PTFE - The large contact surface protects the O-Ring against deformation in case of high pulsating pressures - Dimensional stability of the O-Ring improves the sealing force and increases the service life - Static and dynamic use - Reciprocating and rotating movements possible Snap-back Back-up Ring, special Type - Easy installation in closed grooves due to the snap-back effect of the material - The dimensions are different compared to the standard Back-up Rings. Production only on request Type BH - Rectangular cross section - Material: PTFE - Cut angle of 30� or 45� - Static and dynamic use - Reciprocating and rotating movements possible - Preferred for installations in a closed groove where uncut Back-up Rings are not suitable Type BD - Concave cross-section - Material: PTFE - Cut angle of 30� or 45� - The large contact surface protects the O-Ring against deformation in case of high pulsating pressures - Dimensional stability of the O-Ring improves the sealing force and increases the service life - Static and dynamic use - Reciprocating movements possible - Preferred for installations in a closed groove where uncut Back-up Rings are not suitable Back-up Ring types, spiral Type BP - Rectangular cross section - Material: PTFE - Cut angle of 30� or 45� - Consists of standard two spiral windings which are cut at the ends at an angle - Static and dynamic use - For reciprocating movements only - Preferred for installations in a closed groove where uncut Back-up Ring are not suitable - Compensation of large temperature changes and tolerances through a screw-like elongation and contraction. Easy installation in closed grooves for external sealing applications - The dimensions are different compared to standard Back-up rings - Recommended only if service diameter does not exceed 40 times the radial groove depth Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 147 BACK-UP RINGS � General Infomation F.3 Back-up Ring Types for Internal Sealing (Rod) Back-up Ring types, uncut Back-up Ring type, spiral Type BU - Rectangular cross section - Material: PTFE - Static and dynamic use - Reciprocating and rotating movements possible Type BB - Concave cross-section - Material: PTFE, NBR, FKM - The large contact surface protects the O-Ring against deformation in case of high pulsating pressures - Dimensional stability of the O-Ring improves the sealing force and increases the service life - Static and dynamic use - Reciprocating movements possible Type BP - Rectangular cross section - Material: PTFE - Cut angle of 30� or 45� - Consists of standard two spiral windings which are cut at the ends at an angle - Static and dynamic use - For reciprocating movements only - Preferred for installations in a closed groove where uncut Back-up Rings are not suitable - Compensation of large temperature changes and tolerances through a screw-like elongation and contraction - Recommended only if service diameter does not exceed 40 times the radial groove depth Back-up Ring types, cut Type BG - Rectangular cross section - Material: PTFE - Cut angle of 30� or 45� - Static and dynamic use - Reciprocating and rotating movement possible - Preferred for installations in closed grooves where uncut Back-up Rings are not suitable Type BC - Concave cross-section - Material: PTFE - Cut angle of 30� or 45� - The large contact surface protects the O-Ring against deformation in case of high pulsating pressures - Dimensional stability of the O-Ring improves the sealing force and increases the service life - Static and dynamic use - Reciprocating movements possible - Preferred for installations in a closed groove where uncut Back-up Rings are not suitable 148 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Technical Information G Technical Information G.1 Materials Back-up Rings are manufactured from virgin PTFE as standard. In view of the unfavorable cold flow behavior of virgin PTFE, these Back-up Rings are only used for low to medium loads. For higher load requirements, filled PTFE materials (with glassfiber, bronze, carbon, etc.) have to be used. For sealing against high pressures, Back-up Rings made from specially modified thermoplastic materials are available. For the series production of larger quantities, injection molded Back-up Rings can be manufactured, e.g. NBR 90 Shore A, FKM 90 Shore A, or thermoplastic elastomers (TPE) on request. Table 69: Back-up Ring materials Base material Material code PTFE (virgin) - standard PTFE - glassfibre-filled PTFE, carbon-filled PTFE, bronze-filled TPE-E NBR, 90 Shore A FKM, 90 Shore A PT00 PTGB PTKC PTB4 PR N962N V96E1 Type BU/BV BG/BH BP BB/BA BC/BD - - - - - - - - - Dynamic application Pressure MPa psi 25 3,626 40 5,801 40 5,801 40 5,801 30 4,351 20 2,901 20 2,901 G.2 Technical Data Static applications: Dynamic applications: Speed: Operating temperature: Up to approximately 250 MPa (36,259 psi) depending on the Back-up Ring material and sealing gap Reciprocating up to approximately 40 MPa (5,801 psi) Oscillating/slowly rotating up to approximately 15 MPa (2,176 psi) Reciprocating or rotating up to approximately 2 m/s (4.474 mph) depending on the material -200 �C (-328 �F) up to +260 �C (+500 �F) depending on the material IMPORTANT NOTE The application limits for pressure and temperature given in this catalog are maximum values. During practical applications it should be remembered that due to the interaction of operating parameters, the maximum values must be set correspondingly lower. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 149 BACK-UP RINGS � Technical Infomation G.3 Design Recommendations The recommendations for O-Rings are generally valid for the use of Back-up Rings. This applies to the groove design, surface roughness, lead-in chamfers, etc. When the pressure is applied from one side only, it is sufficient to install a Back-up Ring on the downstream side of the O-Ring. When the seal is exposed to pressure from both sides, two Back-up Rings - one on each side of the O-Ring - have to be used. Permissible sealing gap The use of Back-up Rings allows the service pressure and/or permissible radial clearance specified in this catalog, Part I: O-Ring, chapter B.2.7 Housing design and dimensions, to be increased. P P P Figure 54: Back-up Ring installation, depending on the direction of the pressure 150 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions H Installation Recommendations and Back-up Ring Dimensions H.1 External sealing (Piston), static and dynamic applications H.1.1 reCTANGULAr BACk-UP rING TyPeS, UNCUT (BV) AND CUT (BH), MATerIAL PTFe The following figure and tables include installation recommendations and Back-up Ring dimensions for external sealing applications with the rectangular Back-up Ring types BV (uncut) and BH (cut). b2 b3 T P P P r r OD W DN d3 S d3 DN BV BH Static/Unidirectional Pressure Dynamic/Bidirectional Pressure Figure 55: Installation drawing external sealing, rectangular Back-up Ring types Table 70: Installation dimensions for rectangular Back-up Ring types, uncut and cut, External sealing, material PTFE � Metric O-Ring Cross-Section- � d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 1.25 1.10 1.0 1.30 1.20 1.0 1.45 1.30 1.4 1.45 1.30 1.4 1.65 1.50 1.4 2.05 1.80 1.4 2.15 1.90 1.4 2.25 2.00 1.4 2.25 2.00 1.4 2.60 2.30 1.4 3.10 2.70 1.4 3.10 2.70 1.4 3.50 3.10 1.7 4.40 4.00 1.7 4.70 4.30 1.7 4.70 4.30 1.7 Groove dimensions Groove diameter d3 h9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 Dn - 2.5 Dn - 2.2 3.0 4.0 Dn - 2.6 Dn - 2.4 3.1 4.1 Dn - 2.9 Dn - 2.6 3.8 5.2 Dn - 2.9 Dn - 2.6 3.8 5.2 Dn - 3.3 Dn - 3.0 4.1 5.5 Dn - 4.1 Dn - 3.6 4.6 6.0 Dn - 4.3 Dn - 3.8 4.7 6.1 Dn - 4.5 Dn - 4.0 5.0 6.4 Dn - 4.5 Dn - 4.0 5.0 6.4 Dn - 5.2 Dn - 4.6 5.4 6.8 Dn - 6.2 Dn - 5.4 6.2 7.6 Dn - 6.2 Dn - 5.4 6.2 7.6 Dn - 7.0 Dn - 6.2 6.9 8.6 Dn - 8.8 Dn - 8.0 8.3 10.0 Dn - 9.4 Dn - 8.6 9.0 10.9 Dn - 9.4 Dn - 8.6 9.0 10.9 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 151 BACK-UP RING � Installation Recommendations and Dimensions O-Ring Cross-Section- � d2 5.70 6.00 6.99 8.00 8.40 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 5.00 4.60 1.7 5.30 4.90 1.7 6.10 5.80 2.5 7.10 6.70 2.5 7.50 7.10 2.5 Groove dimensions Groove diameter d3 h9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 Dn - 10.0 Dn - 10.6 Dn - 12.2 Dn - 14.2 Dn - 15.0 Dn - 9.2 Dn - 9.8 Dn - 11.6 Dn - 13.4 Dn - 14.2 9.0 9.3 12.3 12.6 12.8 11.0 11.2 15.1 15.4 15.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 Table 71: Installation dimensions for rectangular Back-up Ring types, uncut and cut, External sealing, material PTFE � Inch O-Ring Cross-Section- � d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.275 0.315 0.331 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.039 0.039 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.067 0.067 0.067 0.067 0.067 0.067 0.098 0.098 0.098 Groove dimensions Groove diameter d3 h9 Dynamic Static inch Groove width b2 +0.010 b3 +0.010 Dn - 0.098 Dn - 0.102 Dn - 0.114 Dn - 0.114 Dn - 0.130 Dn - 0.161 Dn - 0.169 Dn - 0.177 Dn - 0.177 Dn - 0.205 Dn - 0.244 Dn - 0.244 Dn - 0.276 Dn - 0.346 Dn - 0.370 Dn - 0.370 Dn - 0.394 Dn - 0.417 Dn - 0.480 Dn - 0.559 Dn - 0.591 Dn - 0.087 Dn - 0.094 Dn - 0.102 Dn - 0.102 Dn - 0.118 Dn - 0.142 Dn - 0.150 Dn - 0.157 Dn- 0.157 Dn - 0.181 Dn - 0.213 Dn - 0.213 Dn - 0.244 Dn - 0.315 Dn - 0.339 Dn - 0.339 Dn - 0.362 Dn - 0.386 Dn - 0.457 Dn - 0.528 Dn - 0.559 0.118 0.122 0.150 0.150 0.161 0.181 0.185 0.197 0.197 0.213 0.244 0.244 0.272 0.327 0.354 0.354 0.354 0.366 0.484 0.496 0.504 0.157 0.161 0.205 0.205 0.217 0.236 0.240 0.252 0.252 0.268 0.299 0.299 0.339 0.394 0.429 0.429 0.433 0.441 0.594 0.606 0.614 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 152 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions ORDERING ExAMPLE Back-up Ring: Application: Bore diameter: O-Ring CrossSection: Back-up Ring material: Rectangular type BH (cut) for O-Ring seal Static, external sealing Dn = 40.00 mm (1.575 inch) d2 = 2.62 mm (0.103 inch) PTFE, glassfiber filled (25%) For material code see page 149 TSS Article No. BH 20 0 0400 - PTGC Back-Up Ring (Cut) Radial Height (mm) W x 10 T-dimension (Standard, mm) Bore-� (mm) DN x 10 Quality Index (Standard) Material Code (Standard) Table 72: Preferred series for static applications, rectangular Back-up Ring Types BV (uncut) and BH (cut), external sealing, material PTFe � Metric Bore � DN H8 6.0 6.0 8.0 10.0 12.0 12.0 14.0 14.0 15.0 15.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 25.0 25.0 28.0 28.0 30.0 30.0 32.0 32.0 35.0 35.0 Groove Groove width Radius � d3 h9 b2 +0.25 b3 +0.25 r �0.2 3.4 3.8 3.8 3.0 5.8 3.0 7.8 3.0 9.0 4.1 9.4 3.8 11.0 4.1 11.4 3.8 12.0 4.1 12.4 3.8 13.0 4.1 13.4 3.8 15.0 4.1 15.4 3.8 17.0 4.1 17.4 3.8 19.0 4.1 19.4 3.8 22.0 4.1 22.4 3.8 23.4 5.4 24.0 5.0 25.4 5.4 26.0 5.0 27.4 5.4 28.0 5.0 30.4 5.4 31.0 5.0 5.2 0.25 4.0 0.25 4.0 0.25 4.0 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 Back-up Ring dimension OD x W x T mm 6.0 x 1.3 x 1.4 6.0 x 1.1 x 1.0 8.0 x 1.1 x 1.0 10.0 x 1.1 x 1.0 12.0 x 1.5 x 1.4 12.0 x 1.3 x 1.4 14.0 x 1.5 x 1.4 14.0 x 1.3 x 1.4 15.0 x 1.5 x 1.4 15.0 x 1.3 x 1.4 16.0 x 1.5 x 1.4 16.0 x 1.3 x 1.4 18.0 x 1.5 x 1.4 18.0 x 1.3 x 1.4 20.0 x 1.5 x 1.4 20.0 x 1.3 x 1.4 22.0 x 1.5 x 1.4 22.0 x 1.3 x 1.4 25.0 x 1.5 x 1.4 25.0 x 1.3 x 1.4 28.0 x 2.3 x 1.4 28.0 x 2.0 x 1.4 30.0 x 2.3 x 1.4 30.0 x 2.0 x 1.4 32.0 x 2.3 x 1.4 32.0 x 2.0 x 1.4 35.0 x 2.3 x 1.4 35.0 x 2.0 x 1.4 TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. BV1300060 BH1300060 ORAR00006 BV1100060 BH1100060 OR1500350 BV1100080 BH1100080 OR1500550 BV1100100 BH1100100 OR1500750 BV1500120 BH1500120 OR2000850 BV1300120 BH1300120 ORAR00012 BV1500140 BH1500140 OR2001000 BV1300140 BH1300140 ORAR00013 BV1500150 BH1500150 OR2001100 BV1300150 BH1300150 ORAR00014 BV1500160 BH1500160 OR2001200 BV1300160 BH1300160 ORAR00015 BV1500180 BH1500180 OR2001400 BV1300180 BH1300180 ORAR00016 BV1500200 BH1500200 OR2001600 BV1300200 BH1300200 ORAR00017 BV1500220 BH1500220 OR2001800 BV1300220 BH1300220 ORAR00018 BV1500250 BH1500250 OR2002100 BV1300250 BH1300250 ORAR00020 BV2300280 BH2300280 OR3002200 BV2000280 BH2000280 ORAR00119 BV2300300 BH2300300 OR3002400 BV2000300 BH2000300 ORAR00120 BV2300320 BH2300320 OR3002600 BV2000320 BH2000320 ORAR00121 BV2300350 BH2300350 OR3002900 BV2000350 BH2000350 ORAR00123 O-Ring dimension d1 x d2 2.90 x 1.78 3.50 x 1.50 5.50 x 1.50 7.50 x 1.50 8.50 x 2.00 9.25 x 1.78 10.00 x 2.00 10.82 x 1.78 11.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 16.00 x 2.00 17.17 x 1.78 18.00 x 2.00 18.77 x 1.78 21.00 x 2.00 21.95 x 1.78 22.00 x 3.00 23.47 x 2.62 24.00 x 2.00 25.07x 2.62 26.00 x 3.00 26.64 x 2.62 29.30 x 3.00 29.82 x 2.62 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 153 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 40.0 40.0 42.0 42.0 45.0 45.0 48.0 48.0 50.0 50.0 52.0 52.0 55.0 55.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 75.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 100.0 100.0 105.0 105.0 110.0 110.0 115.0 115.0 120.0 120.0 Groove Groove width Radius � d3 h9 b2 +0.25 b3 +0.25 r �0.2 Back-up Ring dimension OD x W x T mm TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. O-Ring dimension d1 x d2 35.4 5.4 6.8 0.25 40.0 x 2.3 x 1.4 BV2300400 BH2300400 OR3003400 34.00 x 3.00 36.0 5.0 6.4 0.25 40.0 x 2.0 x 1.4 BV2000400 BH2000400 ORAR00126 34.59 x 2.62 37.4 5.4 6.8 0.25 42.0 x 2.3 x 1.4 BV2300420 BH2300420 OR3003600 36.00 x 3.00 38.0 5.0 6.4 0.25 42.0 x 2.0 x 1.4 BV2000420 BH2000420 ORAR00127 36.17 x 2.62 40.0 5.4 6.8 0.25 45.0 x 2.3 x 1.4 BV2300450 BH2300450 OR3003900 39.00 x 3.00 41.0 5.0 6.4 0.25 45.0 x 2.0 x 1.4 BV2000450 BH2000450 ORAR00129 39.34 x 2.62 41.8 6.9 8.6 0.25 48.0 x 3.1 x 1.7 BV3100480 BH3100480 OR4004000 40.00 x 4.00 42.6 6.2 7.6 0.25 48.0 x 2.7 x 1.4 BV2700480 BH2700480 ORAR00223 40.87 x 3.53 43.8 6.9 8.6 0.25 50.0 x 3.1 x 1.7 BV3100500 BH3100500 OR4004200 42.00 x 4.00 44.6 6.2 7.6 0.25 50.0 x 2.7 x 1.4 BV2700500 BH2700500 ORAR00224 44.04 x 3.53 45.8 6.9 8.6 0.25 52.0 x 3.1 x 1.7 BV3100520 BH3100520 OR4004400 44.00 x 4.00 46.6 6.2 7.6 0.25 52.0 x 2.7 x 1.4 BV2700520 BH2700520 ORAR0022 44.04 x 3.53 48.8 6.9 8.6 0.25 55.0 x 3.1 x 1.7 BV3100550 BH3100550 OR4004700 47.00 x 4.00 49.6 6.2 7.6 0.25 55.0 x 2.7 x 1.4 BV2700550 BH2700550 ORAR00225 47.22 x 3.53 53.8 6.9 8.6 0.25 60.0 x 3.1 x 1.7 BV3100600 BH3100600 OR4005200 52.00 x 4.00 54.6 6.2 7.6 0.25 60.0 x 2.7 x 1.4 BV2700600 BH2700600 ORAR00227 53.57 x 3.53 56.8 6.9 8.6 0.25 63.0 x 3.1 x 1.7 BV3100630 BH3100630 OR4005500 55.00 x 4.00 57.6 6.2 7.6 0.25 63.0 x 2.7 x 1.4 BV2700630 BH2700630 ORAR00228 56.74 x 3.53 58.8 6.9 8.6 0.25 65.0 x 3.1 x 1.7 BV3100650 BH3100650 OR4005700 57.00 x 4.00 59.6 6.2 7.6 0.25 65.0 x 2.7 x 1.4 BV2700650 BH2700650 ORAR00228 56.74 x 3.53 63.8 6.9 8.6 0.25 70.0 x 3.1 x 1.7 BV3100700 BH3100700 OR4006200 62.00 x 4.00 64.6 6.2 7.6 0.25 70.0 x 2.7 x 1.4 BV2700700 BH2700700 ORAR00230 63.09 x 3.53 68.8 6.9 8.6 0.25 75.0 x 3.1 x 1.7 BV3100750 BH3100750 OR4006700 67.00 x 4.00 69.6 6.2 7.6 0.25 75.0 x 2.7 x 1.4 BV2700750 BH2700750 ORAR00231 66.27 x 3.53 73.8 6.9 8.6 0.25 80.0 x 3.1 x 1.7 BV3100800 BH3100800 OR4007200 72.00 x 4.00 74.6 6.2 7.6 0.25 80.0 x 2.7 x 1.4 BV2700800 BH2700800 ORAR00233 72.62 x 3.53 78.8 6.9 8.6 0.25 85.0 x 3.1 x 1.7 BV3100850 BH3100850 OR4007700 77.00 x 4.00 79.6 6.2 7.6 0.25 85.0 x 2.7 x 1.4 BV2700850 BH2700850 ORAR00235 78.97 x 3.53 81.4 9.0 10.9 0.25 90.0 x 4.3 x 1.7 BV4300900 BH4300900 ORAR00338 78.74 x 5.33 82.0 8.3 10.0 0.25 90.0 x 4.0 x 1.7 BV4000900 BH4000900 OR5008000 80.00 x 5.00 86.4 9.0 10.9 0.25 95.0 x 4.3 x 1.7 BV4300950 BH4300950 ORAR00340 85.09 x 5.33 87.0 8.3 10.0 0.25 95.0 x 4.0 x 1.7 BV4000950 BH4000950 OR5008000 80.00 x 5.00 91.4 9.0 10.9 0.25 100.0 x 4.3 x 1.7 BV4301000 BH4301000 ORAR0034 91.44 x 5.33 92.0 8.3 10.0 0.25 100.0 x 4.0 x 1.7 BV4001000 BH4001000 OR5009000 90.00 x 5.00 96.4 9.0 10.9 0.25 105.0 x 4.3 x 1.7 BV4301050 BH4301050 ORAR00343 94.62 x 5.33 97.0 8.3 10.0 0.25 105.0 x 4.0 x 1.7 BV4001050 BH4001050 OR5009500 95.00 x 5.00 101.4 9.0 10.9 0.25 110.0 x 4.3 x 1.7 BV4301100 BH4301100 ORAR00345 100.97 x 5.33 102.0 8.3 10.0 0.25 110.0 x 4.0 x 1.7 BV4001100 BH4001100 OR5010000 100.00 x 5.00 106.4 9.0 10.9 0.25 115.0 x 4.3 x 1.7 BV4301150 BH4301150 ORAR00346 104.14 x 5.33 107.0 8.3 10.0 0.25 115.0 x 4.0 x 1.7 BV4001150 BH4001150 OR5010500 105.00 x 5.00 111.4 9.0 10.9 0.25 120.0 x 4.3 x 1.7 BV4301200 BH4301200 ORAR00348 110.49 x 5.33 112.0 8.3 10.0 0.25 120.0 x 4.0 x 1.7 BV4001200 BH4001200 OR5011000 110.00 x 5.00 154 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 125.0 125.0 130.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0 Groove Groove width Radius � d3 h9 b2 +0.25 b3 +0.25 r �0.2 Back-up Ring dimension OD x W x T mm TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. O-Ring dimension d1 x d2 116.4 9.0 10.9 0.25 125.0 x 4.3 x 1.7 BV4301250 BH4301250 ORAR00349 113.67 x 5.33 117.0 8.3 10.0 0.25 125.0 x 4.0 x 1.7 BV4001250 BH4001250 OR5011500 115.00 x 5.00 121.4 9.0 10.9 0.25 130.0 x 4.3 x 1.7 BV4301300 BH4301300 ORAR00351 120.02 x 5.33 122.0 8.3 10.0 0.25 130.0 x 4.0 x 1.7 BV4001300 BH4001300 OR5012000 120.00 x 5.00 123.4 12.3 15.1 0.25 135.0 x 5.8 x 2.5 BV5801350 BH5801350 ORAR00427 120.02 x 6.99 128.4 12.3 15.1 0.25 140.0 x 5.8 x 2.5 BV5801400 BH5801400 ORAR00429 126.37 x 6.99 138.4 12.3 15.1 0.25 150.0 x 5.8 x 2.5 BV5801500 BH5801500 ORAR00432 135.89 x 6.99 148.4 12.3 15.1 0.25 160.0 x 5.8 x 2.5 BV5801600 BH5801600 ORAR00435 145.42 x 6.99 158.4 12.3 15.1 0.25 170.0 x 5.8 x 2.5 BV5801700 BH5801700 ORAR00438 158.12 x 6.99 168.4 12.3 15.1 0.25 180.0 x 5.8 x 2.5 BV5801800 BH5801800 ORAR00439 164.47 x 6.99 178.4 12.3 15.1 0.25 190.0 x 5.8 x 2.5 BV5801900 BH5801900 ORAR00441 177.17 x 6.99 188.4 12.3 15.1 0.25 200.0 x 5.8 x 2.5 BV5802000 BH5802000 ORAR00442 183.52 x 6.99 198.4 12.3 15.1 0.25 210.0 x 5.8 x 2.5 BV5802100 BH5802100 ORAR00444 196.22 x 6.99 208.4 12.3 15.1 0.25 220.0 x 5.8 x 2.5 BV5802200 BH5802200 ORAR00445 202.57 x 6.99 218.4 12.3 15.1 0.25 230.0 x 5.8 x 2.5 BV5802300 BH5802300 ORAR00446 215.27 x 6.99 228.4 12.3 15.1 0.25 240.0 x 5.8 x 2.5 BV5802400 BH5802400 ORAR00447 227.97 x 6.99 238.4 12.3 15.1 0.25 250.0 x 5.8 x 2.5 BV5802500 BH5802500 ORAR00448 240.67 x 6.99 268.4 12.3 15.1 0.25 280.0 x 5.8 x 2.5 BV5802800 BH5802800 ORAR00450 266.07 x 6.99 288.4 12.3 15.1 0.25 300.0 x 5.8 x 2.5 BV5803000 BH5803000 ORAR00451 278.77 x 6.99 308.4 12.3 15.1 0.25 320.0 x 5.8 x 2.5 BV5803200 BH5803200 ORAR00453 304.17 x 6.99 338.4 12.3 15.1 0.25 350.0 x 5.8 x 2.5 BV5803500 - ORAR00455 329.57 x 6.99 388.4 12.3 15.1 0.25 400.0 x 5.8 x 2.5 BV5804000 - ORAR00459 380.37 x 6.99 408.4 12.3 15.1 0.25 420.0 x 5.8 x 2.5 BV5804200 - ORAR00461 405.26 x 6.99 438.4 12.3 15.1 0.25 450.0 x 5.8 x 2.5 BV5804500 - ORAR00463 430.66 x 6.99 468.4 12.3 15.1 0.25 480.0 x 5.8 x 2.5 BV5804800 - ORAR00465 456.06 x 6.99 488.4 12.3 15.1 0.25 500.0 x 5.8 x 2.5 BV5805000 - ORAR00467 481.46 x 6.99 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 155 BACK-UP RING � Installation Recommendations and Dimensions Table 73: Preferred series for static applications, rectangular Back-up Ring Types BV (uncut) and BH (cut), external sealing, material PTFe � Inch Bore � DN H8 Groove � d3 h9 Groove width b2 b3 +0.010 +0.010 Radius r �0.008 Back-up Ring dimension OD x W x T inch TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. O-Ring dimension d1 x d2 0.236 0.134 0.150 0.205 0.010 0.236 x 0.051 x 0.055 BV1300060 BH1300060 ORAR00006 0.114 x 0.070 0.236 0.150 0.118 0.157 0.010 0.236 x 0.043 x 0.039 BV1100060 BH1100060 OR1500350 0.138 x 0.059 0.315 0.228 0.118 0.157 0.010 0.315 x 0.043 x 0.039 BV1100080 BH1100080 OR1500550 0.217 x 0.059 0.394 0.307 0.118 0.157 0.010 0.394 x 0.043 x 0.039 BV1100100 BH1100100 OR1500750 0.295 x 0.059 0.472 0.354 0.161 0.217 0.010 0.472 x 0.059 x 0.055 BV1500120 BH1500120 OR2000850 0.335 x 0.079 0.472 0.370 0.150 0.205 0.010 0.472 x 0.051 x 0.055 BV1300120 BH1300120 ORAR00012 0.364 x 0.070 0.551 0.433 0.161 0.217 0.010 0.551 x 0.059 x 0.055 BV1500140 BH1500140 OR2001000 0.394 x 0.079 0.551 0.449 0.150 0.205 0.010 0.551 x 0.051 x 0.055 BV1300140 BH1300140 ORAR00013 0.426 x 0.070 0.591 0.472 0.161 0.217 0.010 0.591 x 0.059 x 0.055 BV1500150 BH1500150 OR2001100 0.433 x 0.079 0.591 0.488 0.150 0.205 0.010 0.591 x 0.051 x 0.055 BV1300150 BH1300150 ORAR00014 0.489 x 0.070 0.630 0.512 0.161 0.217 0.010 0.630 x 0.059 x 0.055 BV1500160 BH1500160 OR2001200 0.472 x 0.079 0.630 0.528 0.150 0.205 0.010 0.630 x 0.051 x 0.055 BV1300160 BH1300160 ORAR00015 0.551 x 0.070 0.709 0.591 0.161 0.217 0.010 0.709 x 0.059 x 0.055 BV1500180 BH1500180 OR2001400 0.551 x 0.079 0.709 0.606 0.150 0.205 0.010 0.709 x 0.051 x 0.055 BV1300180 BH1300180 ORAR00016 0.614 x 0.070 0.787 0.669 0.161 0.217 0.010 0.787 x 0.059 x 0.055 BV1500200 BH1500200 OR2001600 0.630 x 0.079 0.787 0.685 0.150 0.205 0.010 0.787 x 0.051 x 0.055 BV1300200 BH1300200 ORAR00017 0.676 x 0.070 0.866 0.748 0.161 0.217 0.010 0.866 x 0.059 x 0.055 BV1500220 BH1500220 OR2001800 0.709 x 0.079 0.866 0.764 0.150 0.205 0.010 0.866 x 0.051 x 0.055 BV1300220 BH1300220 ORAR00018 0.739 x 0.070 0.984 0.866 0.161 0.217 0.010 0.984 x 0.059 x 0.055 BV1500250 BH1500250 OR2002100 0.827 x 0.079 0.984 0.882 0.150 0.205 0.010 0.984 x 0.051 x 0.055 BV1300250 BH1300250 ORAR00020 0.864 x 0.070 1.102 0.921 0.213 0.268 0.010 1.102 x 0.091 x 0.055 BV2300280 BH2300280 OR3002200 0.866 x 0.118 1.102 0.945 0.197 0.252 0.010 1.102 x 0.079 x 0.055 BV2000280 BH2000280 ORAR00119 0.924 x 0.103 1.181 1.000 0.213 0.268 0.010 1.181 x 0.091 x 0.055 BV2300300 BH2300300 OR3002400 0.945 x 0.079 1.181 1.024 0.197 0.252 0.010 1.102 x 0.079 x 0.055 BV2000280 BH2000280 ORAR00119 0.924 x 0.103 1.260 1.079 0.213 0.268 0.010 1.260 x 0.091 x 0.055 BV2300320 BH2300320 OR3002600 1.024 x 0.118 1.260 1.102 0.197 0.252 0.010 1.260 x 0.079 x 0.055 BV2000320 BH2000320 ORAR00121 1.049 x 0.103 1.378 1.197 0.213 0.268 0.010 1.378 x 0.091 x 0.055 BV2300350 BH2300350 OR3002900 1.154 x 0.118 1.378 1.220 0.197 0.252 0.010 1.378 x 0.079 x 0.055 BV2000350 BH2000350 ORAR00123 1.174 x 0.103 1.575 1.394 0.213 0.268 0.010 1.575 x 0.091 x 0.055 BV2300400 BH2300400 OR3003400 1.339 x 0.118 1.575 1.417 0.197 0.252 0.010 1.575 x 0.079 x 0.055 BV2000400 BH2000400 ORAR00126 1.362 x 0.103 1.654 1.472 0.213 0.268 0.010 1.654 x 0.091 x 0.055 BV2300420 BH2300420 OR3003600 1.417 x 0.118 1.654 1.496 0.197 0.252 0.010 1.654 x 0.079 x 0.055 BV2000420 BH2000420 ORAR00127 1.424 x 0.103 1.772 1.575 0.213 0.268 0.010 1.772 x 0.091 x 0.055 BV2300450 BH2300450 OR3003900 1.535 x 0.118 1.772 1.614 0.197 0.252 0.010 1.772 x 0.079 x 0.055 BV2000450 BH2000450 ORAR00129 1.549 x 0.103 1.890 1.646 0.272 0.339 0.010 1.890 x 0.122 x 0.067 BV3100480 BH3100480 OR4004000 1.575 x 0.157 1.890 1.677 0.244 0.299 0.010 1.890 x 0.106 x 0.055 BV2700480 BH2700480 ORAR00223 1.609 x 0.139 1.969 1.724 0.272 0.339 0.010 1.969 x 0.122 x 0.067 BV3100500 BH3100500 OR4004200 1.654 x 0.157 1.969 1.756 0.244 0.299 0.010 1.969 x 0.106 x 0.055 BV2700500 BH2700500 ORAR00224 1.734 x 0.139 2.047 1.803 0.272 0.339 0.010 2.047 x 0.122 x 0.067 BV3100520 BH3100520 OR4004400 1.732 x 0.157 2.047 1.835 0.244 0.299 0.010 2.047 x 0.106 x 0.055 BV2700520 BH2700520 ORAR00224 1.734 x 0.139 156 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 Groove � d3 h9 Groove width b2 b3 +0.010 +0.010 Radius r �0.008 Back-up Ring dimension OD x W x T inch TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. O-Ring dimension d1 x d2 2.165 1.921 0.272 0.339 0.010 2.165 x 0.122 x 0.067 BV3100550 BH3100550 OR4004700 1.850 x 0.157 2.165 1.953 0.244 0.299 0.010 2.165 x 0.106 x 0.055 BV2700550 BH2700550 ORAR00225 1.859 x 0.139 2.362 2.118 0.272 0.339 0.010 2.362 x 0.122 x 0.067 BV3100600 BH3100600 OR4005200 2.047 x 0.157 2.362 2.150 0.244 0.299 0.010 2.362 x 0.106 x 0.055 BV2700600 BH2700600 ORAR00227 2.109 x 0.139 2.480 2.236 0.272 0.339 0.010 2.480 x 0.122 x 0.067 BV3100630 BH3100630 OR4005500 2.165 x 0.157 2.480 2.268 0.244 0.299 0.010 2.480 x 0.106 x 0.055 BV2700630 BH2700630 ORAR00228 2.234 x 0.139 2.559 2.315 0.272 0.339 0.010 2.559 x 0.122 x 0.067 BV3100650 BH3100650 OR4005700 2.244 x 0.157 2.559 2.346 0.244 0.299 0.010 2.559 x 0.106 x 0.055 BV2700650 BH2700650 ORAR00228 2.234 x 0.139 2.756 2.512 0.272 0.339 0.010 2.756 x 0.122 x 0.067 BV3100700 BH3100700 OR4006200 2.441 x 0.157 2.756 2.543 0.244 0.299 0.010 2.756 x 0.106 x 0.055 BV2700700 BH2700700 ORAR00230 2.484 x 0.139 2.953 2.709 0.272 0.339 0.010 2.953 x 0.122 x 0.067 BV3100750 BH3100750 OR4006700 2.638 x 0.157 2.953 2.740 0.244 0.299 0.010 2.953 x 0.106 x 0.055 BV2700750 BH2700750 ORAR00231 2.609 x 0.139 3.150 2.906 0.272 0.339 0.010 3.150 x 0.122 x 0.06 BV3100800 BH3100800 OR4007200 2.835 x 0.157 3.150 2.937 0.244 0.299 0.010 3.150 x 0.106 x 0.055 BV2700800 BH2700800 ORAR00233 2.859 x 0.139 3.346 3.102 0.272 0.339 0.010 3.346 x 0.122 x 0.067 BV3100850 BH3100850 OR4007700 3.031 x 0.157 3.346 3.134 0.244 0.299 0.010 3.346 x 0.106 x 0.055 BV2700850 BH2700850 ORAR00235 3.109 x 0.139 3.543 3.205 0.354 0.429 0.010 3.543 x 0.169 x 0.067 BV4300900 BH4300900 ORAR00338 3.100 x 0.210 3.543 3.228 0.327 0.394 0.010 3.543 x 0.157 x 0.067 BV4000900 BH4000900 OR5008000 3.150 x 0.197 3.740 3.402 0.354 0.429 0.010 3.740 x 0.169 x 0.067 BV4300950 BH4300950 ORAR00340 3.350 x 0.210 3.740 3.425 0.327 0.394 0.010 3.740 x 0.157 x 0.067 BV4000950 BH4000950 OR5008000 3.150 x 0.197 3.937 3.598 0.354 0.429 0.010 3.937 x 0.169 x 0.067 BV4301000 BH4301000 ORAR00342 3.600 x 0.210 3.937 3.622 0.327 0.394 0.010 3.937 x 0.157 x 0.067 BV4001000 BH4001000 OR5009000 3.543 x 0.197 4.134 3.795 0.354 0.429 0.010 4.134 x 0.169 x 0.067 BV4301050 BH4301050 ORAR00343 3.725 x 0.210 4.134 3.819 0.327 0.394 0.010 4.134 x 0.157 x 0.067 BV4001050 BH4001050 OR5009500 3.740 x 0.197 4.331 3.992 0.354 0.429 0.010 4.331 x 0.169 x 0.067 BV4301100 BH4301100 ORAR00345 3.975 x 0.210 4.331 4.016 0.327 0.394 0.010 4.331 x 0.157 x 0.067 BV4001100 BH4001100 OR5010000 3.937 x 0.197 4.528 4.189 0.354 0.429 0.010 4.528 x 0.169 x 0.067 BV4301150 BH4301150 ORAR00346 4.100 x 0.210 4.528 4.213 0.327 0.394 0.010 4.528 x 0.157 x 0.067 BV4001150 BH4001150 OR5010500 4.134 x 0.197 4.724 4.386 0.354 0.429 0.010 4.724 x 0.169 x 0.067 BV4301200 BH4301200 ORAR00348 4.350 x 0.210 4.724 4.409 0.327 0.394 0.010 4.724 x 0.157 x 0.067 BV4001200 BH4001200 OR5011000 4.331 x 0.197 4.921 4.583 0.354 0.429 0.010 4.921 x 0.169 x 0.067 BV4301250 BH4301250 ORAR00349 4.475 x 0.210 4.921 4.606 0.327 0.394 0.010 4.921 x 0.157 x 0.067 BV4001250 BH4001250 OR5011500 4.528 x 0.197 5.118 4.780 0.354 0.429 0.010 5.118 x 0.169 x 0.067 BV4301300 BH4301300 ORAR00351 4.725 x 0.210 5.118 4.803 0.327 0.394 0.010 5.118 x 0.157 x 0.067 BV4001300 BH4001300 OR5012000 4.724 x 0.197 5.315 4.858 0.484 0.594 0.010 5.315 x 0.228 x 0.098 BV5801350 BH5801350 ORAR00427 4.725 x 0.275 5.512 5.055 0.484 0.594 0.010 5.512 x 0.228 x 0.098 BV5801400 BH5801400 ORAR00429 4.975 x 0.275 5.906 5.449 0.484 0.594 0.010 5.906 x 0.228 x 0.098 BV5801500 BH5801500 ORAR00432 5.350 x 0.275 6.299 5.843 0.484 0.594 0.010 6.299 x 0.228 x 0.098 BV5801600 BH5801600 ORAR00435 5.725 x 0.275 6.693 6.236 0.484 0.594 0.010 6.693 x 0.228 x 0.098 BV5801700 BH5801700 ORAR00438 6.225 x 0.275 7.087 6.630 0.484 0.594 0.010 7.087 x 0.228 x 0.098 BV5801800 BH5801800 ORAR00439 6.475 x 0.275 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 157 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 Groove � d3 h9 Groove width b2 b3 +0.010 +0.010 Radius r �0.008 Back-up Ring dimension OD x W x T inch TSS Part No. Uncut (BV) Cut (BH) O-Ring TSS Part No. O-Ring dimension d1 x d2 7.480 7.024 0.484 0.594 0.010 7.480 x 0.228 x 0.098 BV5801900 BH5801900 ORAR00441 6.975 x 0.275 7.874 7.417 0.484 0.594 0.010 7.874 x 0.228 x 0.098 BV5802000 BH5802000 ORAR00442 7.225 x 0.275 8.268 7.811 0.484 0.594 0.010 8.268 x 0.228 x 0.098 BV5802100 BH5802100 ORAR00444 7.725 x 0.275 8.661 8.205 0.484 0.594 0.010 8.661 x 0.228 x 0.098 BV5802200 BH5802200 ORAR00445 7.975 x 0.275 9.055 8.598 0.484 0.594 0.010 9.055 x 0.228 x 0.098 BV5802300 BH5802300 ORAR00446 8.475 x 0.275 9.449 8.992 0.484 0.594 0.010 9.449 x 0.228 x 0.098 BV5802400 BH5802400 ORAR00447 8.975 x 0.275 9.843 9.386 0.484 0.594 0.010 9.843 x 0.228 x 0.098 BV5802500 BH5802500 ORAR00448 9.475 x 0.275 11.024 10.567 0.484 0.594 0.010 11.024 x 0.228 x 0.098 BV5802800 BH5802800 ORAR00450 10.475 x 0.275 11.811 11.354 0.484 0.594 0.010 11.811 x 0.228 x 0.098 BV5803000 BH5803000 ORAR00451 10.975 x 0.275 12.598 12.142 0.484 0.594 0.010 12.598 x 0.228 x 0.098 BV5803200 BH5803200 ORAR00453 11.975 x 0.275 13.780 13.323 0.484 0.594 0.010 13.780 x 0.228 x 0.098 BV5803500 - ORAR00455 12.975 x 0.275 15.748 15.291 0.484 0.594 0.010 15.748 x 0.228 x 0.098 BV5804000 - ORAR00459 14.975 x 0.275 16.535 16.079 0.484 0.594 0.010 16.535 x 0.228 x 0.098 BV5804200 - ORAR00461 15.955 x 0.275 17.717 17.260 0.484 0.594 0.010 17.717 x 0.228 x 0.098 BV5804500 - ORAR00463 16.955 x 0.275 18.898 18.441 0.484 0.594 0.010 18.898 x 0.228 x 0.098 BV5804800 - ORAR00465 17.955 x 0.275 19.685 19.228 0.484 0.594 0.010 19.685 x 0.228 x 0.098 BV5805000 - ORAR00467 18.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 158 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions H.1.2 CONCAVe BACk-UP rING TyPeS, UNCUT (BA) AND CUT (BD), MATerIAL PTFe The following figure and tables include installation recommendations and Back-up Ring dimensions for external sealing applications with the concave Back-up Ring types BA (uncut) and BD (cut). b2 b3 T P P P r r OD W DN d3 S d3 DN BA BD Static/Unidirectional Pressure Dynamic/Bidirectional Pressure Figure 56: Installation drawing external sealing, concave Back-up Ring types Table 74: Installation dimensions for concave Back-up Ring types, uncut and cut, External sealing, material PTFE � Metric O-Ring Cross-Section-� d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.00 6.99 8.00 8.40 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 1.25 1.30 1.45 1.45 1.65 2.05 2.15 2.25 2.25 2.60 3.10 3.10 3.50 4.40 4.70 4.70 5.00 5.30 6.10 7.10 7.50 1.10 1.20 1.30 1.30 1.50 1.80 1.90 2.00 2.00 2.30 2.70 2.70 3.10 4.00 4.30 4.30 4.60 4.90 5.80 6.70 7.10 1.00 1.00 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.70 1.70 1.70 1.70 1.70 1.70 2.50 2.50 2.50 Groove dimensions Groove diameter d3 h9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 Dn - 2.5 Dn - 2.6 Dn - 2.9 Dn - 2.9 Dn - 3.3 Dn - 4.1 Dn - 4.3 Dn - 4.5 Dn - 4.5 Dn - 5.2 Dn - 6.2 Dn - 6.2 Dn - 7.0 Dn - 8.8 Dn - 9.4 Dn - 9.4 Dn - 10.0 Dn - 10.6 Dn - 12.2 Dn - 14.2 Dn - 15.0 Dn - 2.2 Dn - 2.4 Dn - 2.6 Dn - 2.6 Dn - 3.0 Dn - 3.6 Dn - 3.8 Dn - 4.0 Dn - 4.0 Dn - 4.6 Dn - 5.4 Dn - 5.4 Dn - 6.2 Dn - 8.0 Dn - 8.6 Dn - 8.6 Dn - 9.2 Dn - 9.8 Dn - 11.6 Dn - 13.4 Dn - 14.2 3.00 3.10 3.80 3.80 4.10 4.60 4.70 5.00 5.00 5.40 6.20 6.20 6.90 8.30 9.00 9.00 9.00 9.30 12.30 12.60 12.80 4.00 4.10 5.20 5.20 5.50 6.00 6.10 6.40 6.40 6.80 7.60 7.60 8.60 10.00 10.90 10.90 11.00 11.20 15.10 15.40 15.60 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 159 BACK-UP RING � Installation Recommendations and Dimensions Table 75: Installation dimensions for concave Back-up Ring types, uncut and cut, External sealing , material PTFE � Inch O-Ring Cross-Section-� d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.275 0.315 0.331 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.039 0.039 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.067 0.067 0.067 0.067 0.067 0.067 0.098 0.098 0.098 Groove dimensions Groove diameter d3 h9 Dynamic Static inch Groove width Radius b2 +0.010 b3 +0.010 r �0.008 Dn - 0.098 Dn - 0.102 Dn - 0.114 Dn - 0.130 Dn - 0.130 Dn - 0.161 Dn - 0.169 Dn - 0.177 Dn - 0.177 Dn - 0.205 Dn - 0.244 Dn - 0.244 Dn - 0.276 Dn - 0.346 Dn - 0.370 Dn - 0.370 Dn - 0.394 Dn - 0.417 Dn - 0.480 Dn - 0.559 Dn - 0.591 Dn - 0.087 Dn - 0.094 Dn - 0.102 Dn - 0.102 Dn - 0.118 Dn - 0.142 Dn - 0.150 Dn - 0.157 Dn - 0.157 Dn - 0.181 Dn - 0.213 Dn - 0.213 Dn - 0.244 Dn - 0.315 Dn - 0.339 Dn - 0.339 Dn - 0.362 Dn - 0.386 Dn - 0.457 Dn - 0.528 Dn - 0.559 0.118 0.122 0.150 0.150 0.161 0.181 0.185 0.197 0.197 0.213 0.244 0.244 0.272 0.327 0.354 0.354 0.354 0.366 0.484 0.496 0.504 0.157 0.161 0.205 0.205 0.217 0.236 0.240 0.252 0.252 0.268 0.299 0.299 0.339 0.394 0.429 0.429 0.433 0.441 0.594 0.606 0.614 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 ORDERING ExAMPLE Back-up Ring: Application: Bore diameter: O-Ring CrossSection: Back-up Ring material: Concave, type BD (cut) for O-Ring seal Static, external sealing Dn = 40.00 mm (1.575 inch) d2 = 2.62 mm (0.103 inch) PTFE, bronze filled (40%) For material code see page 149 TSS Article No. BD 20 0 0400 - PTB4 Back-Up Ring (Cut) Radial Height (mm) W x 10 T-dimension (Standard, mm) Bore-� (mm) DN x 10 Quality Index (Standard) Material Code (Standard) 160 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Table 76: Preferred series for static applications, concave Back-up Ring Type BD (cut), External sealing, material PTFE � Metric Bore � DN H8 6.0 6.0 8.0 10.0 12.0 12.0 14.0 14.0 15.0 15.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 25.0 25.0 28.0 28.0 30.0 30.0 32.0 32.0 35.0 35.0 40.0 40.0 42.0 42.0 45.0 45.0 48.0 48.0 50.0 50.0 52.0 52.0 Groove � d3 h9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 3.4 3.8 5.2 0.25 3.8 3.0 4.0 0.25 5.8 3.0 4.0 0.25 7.8 3.0 4.0 0.25 9.0 4.1 5.5 0.25 9.4 3.8 5.2 0.25 11.0 4.1 5.5 0.25 11.4 3.8 5.2 0.25 12.0 4.1 5.5 0.25 12.4 3.8 5.2 0.25 13.0 4.1 5.5 0.25 13.4 3.8 5.2 0.25 15.0 4.1 5.5 0.25 15.4 3.8 5.2 0.25 17.0 4.1 5.5 0.25 17.4 3.8 5.2 0.25 19.0 4.1 5.5 0.25 19.4 3.8 5.2 0.25 22.0 4.1 5.5 0.25 22.4 3.8 5.2 0.25 23.4 5.4 6.8 0.25 24.0 5.0 6.4 0.25 25.4 5.4 6.8 0.25 26.0 5.0 6.4 0.25 27.4 5.4 6.8 0.25 28.0 5.0 6.4 0.25 30.4 5.4 6.8 0.25 31.0 5.0 6.4 0.25 35.4 5.4 6.8 0.25 36.0 5.0 6.4 0.25 37.4 5.4 6.8 0.25 38.0 5.0 6.4 0.25 40.0 5.4 6.8 0.25 41.0 5.0 6.4 0.25 41.8 6.9 8.6 0.25 42.6 6.2 7.6 0.25 43.8 6.9 8.6 0.25 44.6 6.2 7.6 0.25 45.8 6.9 8.6 0.25 46.6 6.2 7.6 0.25 Back-up Ring dimension OD x W x T mm 6.0 x 1.3 x 1.4 6.0 x 1.1 x 1.0 8.0 x 1.1 x 1.0 10.0 x 1.1 x 1.0 12.0 x 1.5 x 1.4 12.0 x 1.3 x 1.4 14.0 x 1.5 x 1.4 14.0 x 1.3 x 1.4 15.0 x 1.5 x 1.4 15.0 x 1.3 x 1.4 16.0 x 1.5 x 1.4 16.0 x 1.3 x 1.4 18.0 x 1.5 x 1.4 18.0 x 1.3 x 1.4 20.0 x 1.5 x 1.4 20.0 x 1.3 x 1.4 22.0 x 1.5 x 1.4 22.0 x 1.3 x 1.4 25.0 x 1.5 x 1.4 25.0 x 1.3 x 1.4 28.0 x 2.3 x 1.4 28.0 x 2.0 x 1.4 30.0 x 2.3 x 1.4 30.0 x 2.0 x 1.4 32.0 x 2.3 x 1.4 32.0 x 2.0 x 1.4 35.0 x 2.3 x 1.4 35.0 x 2.0 x 1.4 40.0 x 2.3 x 1.4 40.0 x 2.0 x 1.4 42.0 x 2.3 x 1.4 42.0 x 2.0 x 1.4 45.0 x 2.3 x 1.4 45.0 x 2.0 x 1.4 48.0 x 3.1 x 1.7 48.0 x 2.7 x 1.4 50.0 x 3.1 x 1.7 50.0 x 2.7 x 1.4 52.0 x 3.1 x 1.7 52.0 x 2.7 x 1.4 TSS Part No. BD1300060 BD1100060 BD1100080 BD1100100 BD1500120 BD1300120 BD1500140 BD1300140 BD1500150 BD1300150 BD1500160 BD1300160 BD1500180 BD1300180 BD1500200 BD1300200 BD1500220 BD1300220 BD1500250 BD1300250 BD2300280 BD2000280 BD2300300 BD2000300 BD2300320 BD2000320 BD2300350 BD2000350 BD2300400 BD2000400 BD2300420 BD2000420 BD2300450 BD2000450 BD3100480 BD2700480 BD3100500 BD2700500 BD3100520 BD2700520 O-Ring TSS Part No. ORAR00006 OR1500350 OR1500550 OR1500750 OR2000850 ORAR00012 OR2001000 ORAR00013 OR2001100 ORAR00014 OR2001200 ORAR00015 OR2001400 ORAR00016 OR2001600 ORAR00017 OR2001600 ORAR00018 OR2002100 ORAR00020 OR3002200 ORAR00119 OR3002400 ORAR00120 OR3002600 ORAR00121 OR3002900 ORAR00123 OR3003400 ORAR00126 OR3003600 ORAR00127 OR3003900 ORAR00129 OR4004000 ORAR00223 OR4004200 ORAR00224 OR4004400 ORAR00224 O-Ring dimension d1 x d2 2.90 x 1.78 3.50 x 1.50 5.50 x 1.50 7.50 x 1.50 8.50 x 2.00 9.25 x 1.78 10.00 x 2.00 10.82 x 1.78 11.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 16.00 x 2.00 17.17 x 1.78 16.00 x 2.00 18.77 x 1.78 21.00 x 2.00 21.95 x 1.78 22.00 x 3.00 23.47 x 2.62 24.00 x 2.00 25.07 x 2.62 26.00 x 3.00 26.64 x 2.62 29.30 x 3.00 29.82 x 2.62 34.00 x 3.00 34.59 x 2.62 36.00 x 3.00 36.17 x 2.62 39.00 x 3.00 39.34 x 2.62 40.00 x 4.00 40.87 x 3.53 42.00 x 4.00 44.04 x 3.53 44.00 x 4.00 44.04 x 3.53 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 161 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 55.0 55.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 75.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 100.0 100.0 105.0 105.0 110.0 110.0 115.0 115.0 120.0 120.0 125.0 125.0 130.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 Groove � d3 h9 Groove width b2 +0.25 b3 +0.25 48.8 49.6 53.8 54.6 56.8 57.6 58.8 59.6 63.8 64.6 68.8 69.6 73.8 74.6 78.8 79.6 81.4 82.0 86.4 87.0 91.4 92.0 96.4 97.0 101.4 102.0 106.4 107.0 111.4 112.0 116.4 117.0 121.4 122.0 123.4 128.4 138.4 148.4 158.4 168.4 178.4 188.4 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 5.2 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension OD x W x T mm 55.0 x 3.1 x 1.7 55.0 x 2.7 x 1.4 60.0 x 3.1 x 1.7 60.0 x 2.7 x 1.4 63.0 x 3.1 x 1.7 63.0 x 2.7 x 1.4 65.0 x 3.1 x 1.7 65.0 x 2.7 x 1.4 70.0 x 3.1 x 1.7 70.0 x 2.7 x 1.4 75.0 x 3.1 x 1.7 75.0 x 2.7 x 1.4 80.0 x 3.1 x 1.7 80.0 x 2.7 x 1.4 85.0 x 3.1 x 1.7 85.0 x 2.7 x 1.4 90.0 x 4.3 x 1.7 90.0 x 4.0 x 1.7 95.0 x 4.3 x 1.7 95.0 x 4.0 x 1.7 100.0 x 4.3 x 1.7 100.0 x 4.0 x 1.7 105.0 x 4.3 x 1.7 105.0 x 4.0 x 1.7 110.0 x 4.3 x 1.7 110.0 x 4.0 x 1.7 115.0 x 4.3 x 1.7 115.0 x 4.0 x 1.7 120.0 x 4.3 x 1.7 120.0 x 4.0 x 1.7 125.0 x 4.3 x 1.7 125.0 x 4.0 x 1.7 130.0 x 4.3 x 1.7 130.0 x 4.0 x 1.7 135.0 x 5.8 x 2.5 140.0 x 5.8 x 2.5 150.0 x 5.8 x 2.5 160.0 x 5.8 x 2.5 170.0 x 5.8 x 2.5 180.0 x 5.8 x 2.5 190.0 x 5.8 x 2.5 200.0 x 5.8 x 2.5 TSS Part No. BD3100550 BD2700550 BD3100600 BD2700600 BD3100630 BD2700630 BD3100650 BD2700650 BD3100700 BD2700700 BD3100750 BD2700750 BD3100800 BD2700800 BD3100850 BD2700850 BD4300900 BD4000900 BD4300950 BD4000950 BD4301000 BD4001000 BD4301050 BD4001050 BD4301100 BD4001100 BD4301150 BD4001150 BD4301200 BD4001200 BD4301250 BD4001250 BD4301300 BD4001300 BD5801350 BD5801400 BD5801500 BD5801600 BD5801700 BD5801800 BD5801900 BD5802000 O-Ring TSS Part No. O-Ring dimension d1 x d2 OR4004700 ORAR00225 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005700 ORAR00228 OR4006200 ORAR00230 OR4006700 ORAR00231 OR4007200 ORAR00233 OR4007700 ORAR00235 ORAR00338 OR5008000 ORAR00340 OR5008000 ORAR00342 OR5009000 ORAR00343 OR5009500 ORAR00345 OR5010000 ORAR00346 OR5010500 ORAR00348 OR5011000 ORAR00349 OR5011500 ORAR00351 OR5012000 ORAR00427 ORAR00429 ORAR00432 ORAR00435 ORAR00438 ORAR00439 ORAR00441 ORAR00442 47.00 x 4.00 47.22 x 3.53 52.00 x 4.00 53.57 x 3.53 55.00 x 4.00 56.74 x 3.53 57.00 x 4.00 56.74 x 3.53 62.00 x 4.00 63.09 x 3.53 67.00 x 4.00 66.27 x 3.53 72.00 x 4.00 72.62 x 3.53 77.00 x 4.00 78.97 x 3.53 78.74 x 5.33 80.00 x 5.00 85.09 x 5.33 80.00 x 5.00 91.44 x 5.33 90.00 x 5.00 94.62 x 5.33 95.00 x 5.00 100.97 x 5.33 100.00 x 5.00 104.14 x 5.33 105.00 x 5.00 110.49 x 5.33 110.00 x 5.00 113.67 x 5.33 115.00 x 5.00 120.02 x 5.33 120.00 x 5.00 120.02 x 6.99 126.37 x 6.99 135.89 x 6.99 145.42 x 6.99 158.12 x 6.99 164.47 x 6.99 177.17 x 6.99 183.52 x 6.99 162 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 210.0 220.0 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0 Groove � d3 h9 Groove width b2 +0.25 b3 +0.25 198.4 208.4 218.4 228.4 238.4 268.4 288.4 308.4 338.4 388.4 408.4 438.4 468.4 488.4 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension OD x W x T mm 210.0 x 5.8 x 2.5 220.0 x 5.8 x 2.5 230.0 x 5.8 x 2.5 240.0 x 5.8 x 2.5 250.0 x 5.8 x 2.5 280.0 x 5.8 x 2.5 300.0 x 5.8 x 2.5 320.0 x 5.8 x 2.5 350.0 x 5.8 x 2.5 400.0 x 5.8 x 2.5 420.0 x 5.8 x 2.5 450.0 x 5.8 x 2.5 480.0 x 5.8 x 2.5 500.0 x 5.8 x 2.5 TSS Part No. BD5802100 BD5802200 BD5802300 BD5802400 BD5802500 BD5802800 BD5803000 BD5803200 BD5803500 BD5804000 BD5804200 BD5804500 BD5804800 BD5805000 O-Ring TSS Part No. ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00450 ORAR00451 ORAR00453 ORAR00455 ORAR00459 ORAR00461 ORAR00463 ORAR00465 ORAR00467 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. O-Ring dimension d1 x d2 196.22 x 6.99 202.57 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 266.07 x 6.99 278.77 x 6.99 304.17 x 6.99 329.57 x 6.99 380.37 x 6.99 405.26 x 6.99 430.66 x 6.99 456.06 x 6.99 481.46 x 6.99 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 163 BACK-UP RING � Installation Recommendations and Dimensions Table 77: Preferred series for static applications, concave Back-up Ring Type BD (cut), External sealing, material PTFE � Inch Bore � DN H8 Groove � d3 h9 Groove width b2 +0.010 b3 +0.010 Radius r �0.008 0.236 0.236 0.315 0.394 0.472 0.472 0.551 0.551 0.591 0.591 0.630 0.630 0.709 0.709 0.787 0.787 0.866 0.866 0.984 0.984 1.102 1.102 1.181 1.181 1.260 1.260 1.378 1.378 1.575 1.575 1.654 1.654 1.772 1.772 1.890 1.890 1.969 1.969 2.047 2.047 0.134 0.150 0.228 0.307 0.354 0.370 0.433 0.449 0.472 0.488 0.512 0.528 0.591 0.606 0.669 0.685 0.748 0.764 0.866 0.882 0.921 0.945 1.000 1.024 1.079 1.102 1.197 1.220 1.394 1.417 1.472 1.496 1.575 1.614 1.646 1.677 1.724 1.756 1.803 1.835 0.150 0.118 0.118 0.118 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.272 0.244 0.272 0.244 0.272 0.244 0.205 0.157 0.157 0.157 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.339 0.299 0.339 0.299 0.339 0.299 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension OD x W x T inch 0.24 x 0.05 x 0.06 0.24 x 0.04 x 0.04 0.31 x 0.04 x 0.04 0.39 x 0.04 x 0.04 0.47 x 0.06 x 0.06 0.47 x 0.05 x 0.06 0.55 x 0.06 x 0.06 0.55 x 0.05 x 0.06 0.59 x 0.06 x 0.06 0.59 x 0.05 x 0.06 0.63 x 0.06 x 0.06 0.63 x 0.05 x 0.06 0.71 x 0.06 x 0.06 0.71 x 0.05 x 0.06 0.79 x 0.06 x 0.06 0.79 x 0.05 x 0.06 0.87 x 0.06 x 0.06 0.87 x 0.05 x 0.06 0.98 x 0.06 x 0.06 0.98 x 0.05 x 0.06 1.10 x 0.09 x 0.06 1.10 x 0.08 x 0.06 1.18 x 0.09 x 0.06 1.18 x 0.08 x 0.06 1.26 x 0.09 x 0.06 1.26 x 0.08 x 0.06 1.38 x 0.09 x 0.06 1.38 x 0.08 x 0.06 1.57 x 0.09 x 0.06 1.57 x 0.08 x 0.06 1.65 x 0.09 x 0.06 1.65 x 0.08 x 0.06 1.77 x 0.09 x 0.06 1.77 x 0.08 x 0.06 1.89 x 0.12 x 0.07 1.89 x 0.11 x 0.06 1.97 x 0.12 x 0.07 1.97 x 0.11 x 0.06 2.05 x 0.12 x 0.07 2.05 x 0.11 x 0.06 TSS Part O-Ring No. TSS Part No. BD1300060 ORAR00006 BD1100060 OR1500350 BD1100080 OR1500550 BD1100100 OR1500750 BD1500120 OR2000850 BD1300120 ORAR00012 BD1500140 OR2001000 BD1300140 ORAR00013 BD1500150 OR2001100 BD1300150 ORAR00014 BD1500160 OR2001200 BD1300160 ORAR00015 BD1500180 OR2001400 BD1300180 ORAR00016 BD1500200 OR2001600 BD1300200 ORAR00017 BD1500220 OR2001600 BD1300220 ORAR00018 BD1500250 OR2002100 BD1300250 ORAR00020 BD2300280 OR3002200 BD2000280 ORAR00119 BD2300300 OR3002400 BD2000300 ORAR00120 BD2300320 OR3002600 BD2000320 ORAR00121 BD2300350 OR3002900 BD2000350 ORAR00123 BD2300400 OR3003400 BD2000400 ORAR00126 BD2300420 OR3003600 BD2000420 ORAR00127 BD2300450 OR3003900 BD2000450 ORAR00129 BD3100480 OR4004000 BD2700480 ORAR00223 BD3100500 OR4004200 BD2700500 ORAR00224 BD3100520 OR4004400 BD2700520 ORAR00224 O-Ring dimension d1 x d2 0.114 x 0.070 0.138 x 0.059 0.217 x 0.059 0.295 x 0.059 0.335 x 0.079 0.364 x 0.070 0.394 x 0.079 0.426 x 0.070 0.433 x 0.079 0.489 x 0.070 0.472 x 0.079 0.551 x 0.070 0.551 x 0.079 0.614 x 0.070 0.630 x 0.079 0.676 x 0.070 0.630 x 0.079 0.739 x 0.070 0.827 x 0.079 0.864 x 0.070 0.866 x 0.118 0.924 x 0.103 0.945 x 0.079 0.987 x 0.103 1.024 x 0.118 1.049 x 0.103 1.154 x 0.118 1.174 x 0.103 1.339 x 0.118 1.362 x 0.103 1.417 x 0.118 1.424 x 0.103 1.535 x 0.118 1.549 x 0.103 1.575 x 0.157 1.609 x 0.139 1.654 x 0.157 1.734 x 0.139 1.732 x 0.157 1.734 x 0.139 164 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 Groove � d3 h9 Groove width b2 +0.010 b3 +0.010 Radius r �0.008 2.165 2.165 2.362 2.362 2.480 2.480 2.559 2.559 2.756 2.756 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.740 3.740 3.937 3.937 4.134 4.134 4.331 4.331 4.528 4.528 4.724 4.724 4.921 4.921 5.118 5.118 5.315 5.512 5.906 6.299 6.693 7.087 1.921 1.953 2.118 2.150 2.236 2.268 2.315 2.346 2.512 2.543 2.709 2.740 2.906 2.937 3.102 3.134 3.205 3.228 3.402 3.425 3.598 3.622 3.795 3.819 3.992 4.016 4.189 4.213 4.386 4.409 4.583 4.606 4.780 4.803 4.858 5.055 5.449 5.843 6.236 6.630 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.205 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.484 0.484 0.484 0.484 0.484 0.484 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.594 0.594 0.594 0.594 0.594 0.594 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension OD x W x T inch 2.17 x 0.12 x 0.07 2.17 x 0.11 x 0.06 2.36 x 0.12 x 0.07 2.36 x 0.11 x 0.06 2.48 x 0.12 x 0.07 2.48 x 0.11 x 0.06 2.56 x 0.12 x 0.07 2.56 x 0.11 x 0.06 2.76 x 0.12 x 0.07 2.76 x 0.11 x 0.06 2.95 x 0.12 x 0.07 2.95 x 0.11 x 0.06 3.15 x 0.12 x 0.07 3.15 x 0.11 x 0.06 3.35 x 0.12 x 0.07 3.35 x 0.11 x 0.06 3.54 x 0.17 x 0.07 3.54 x 0.16 x 0.07 3.74 x 0.17 x 0.07 3.74 x 0.16 x 0.07 3.94 x 0.17 x 0.07 3.94 x 0.16 x 0.07 4.13 x 0.17 x 0.07 4.13 x 0.16 x 0.07 4.33 x 0.17 x 0.07 4.33 x 0.16 x 0.07 4.53 x 0.17 x 0.07 4.53 x 0.16 x 0.07 4.72 x 0.17 x 0.07 4.72 x 0.16 x 0.07 4.92 x 0.17 x 0.07 4.92 x 0.16 x 0.07 5.12 x 0.17 x 0.07 5.12 x 0.16 x 0.07 5.31 x 0.23 x 0.10 5.51 x 0.23 x 0.10 5.91 x 0.23 x 0.10 6.30 x 0.23 x 0.10 6.69 x 0.23 x 0.10 7.09 x 0.23 x 0.10 TSS Part O-Ring No. TSS Part No. BD3100550 OR4004700 BD2700550 ORAR00225 BD3100600 OR4005200 BD2700600 ORAR00227 BD3100630 OR4005500 BD2700630 ORAR00228 BD3100650 OR4005700 BD2700650 ORAR00228 BD3100700 OR4006200 BD2700700 ORAR00230 BD3100750 OR4006700 BD2700750 ORAR00231 BD3100800 OR4007200 BD2700800 ORAR00233 BD3100850 OR4007700 BD2700850 ORAR00235 BD4300900 ORAR00338 BD4000900 OR5008000 BD4300950 ORAR00340 BD4000950 OR5008000 BD4301000 ORAR00342 BD4001000 OR5009000 BD4301050 ORAR00343 BD4001050 OR5009500 BD4301100 ORAR00345 BD4001100 OR5010000 BD4301150 ORAR00346 BD4001150 OR5010500 BD4301200 ORAR00348 BD4001200 OR5011000 BD4301250 ORAR00349 BD4001250 OR5011500 BD4301300 ORAR00351 BD4001300 OR5012000 BD5801350 ORAR00427 BD5801400 ORAR00429 BD5801500 ORAR00432 BD5801600 ORAR00435 BD5801700 ORAR00438 BD5801800 ORAR00439 O-Ring dimension d1 x d2 1.850 x 0.157 1.859 x 0.139 2.047 x 0.157 2.109 x 0.139 2.165 x 0.157 2.234 x 0.139 2.244 x 0.157 2.234 x 0.139 2.441 x 0.157 2.484 x 0.139 2.638 x 0.157 2.609 x 0.139 2.835 x 0.157 2.859 x 0.139 3.031 x 0.157 3.109 x 0.139 3.100 x 0.210 3.150 x 0.197 3.350 x 0.210 3.150 x 0.197 3.600 x 0.210 3.543 x 0.197 3.725 x 0.210 3.740 x 0.197 3.975 x 0.210 3.937 x 0.197 4.100 x 0.210 4.134 x 0.197 4.350 x 0.210 4.331 x 0.197 4.475 x 0.210 4.528 x 0.197 4.725 x 0.210 4.724 x 0.197 4.725 x 0.275 4.975 x 0.275 5.350 x 0.275 5.725 x 0.275 6.225 x 0.275 6.475 x 0.275 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 165 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 Groove � d3 h9 Groove width b2 +0.010 b3 +0.010 7.480 7.024 7.874 7.417 8.268 7.811 8.661 8.205 9.055 8.598 9.449 8.992 9.843 9.386 11.024 10.567 11.811 11.354 12.598 12.142 13.780 13.323 15.748 15.291 16.535 16.079 17.717 17.260 18.898 18.441 19.685 19.228 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension OD x W x T inch 7.48 x 0.23 x 0.10 7.87 x 0.23 x 0.10 8.27 x 0.23 x 0.10 8.66 x 0.23 x 0.10 9.06 x 0.23 x 0.10 9.45 x 0.23 x 0.10 9.84 x 0.23 x 0.10 11.02 x 0.23 x 0.10 11.81 x 0.23 x 0.10 12.60 x 0.23 x 0.10 13.78 x 0.23 x 0.10 15.75 x 0.23 x 0.10 16.54 x 0.23 x 0.10 17.72 x 0.23 x 0.10 18.90 x 0.23 x 0.10 19.69 x 0.23 x 0.10 TSS Part O-Ring No. TSS Part No. BD5801900 BD5802000 BD5802100 BD5802200 BD5802300 BD5802400 BD5802500 BD5802800 BD5803000 BD5803200 BD5803500 BD5804000 BD5804200 BD5804500 BD5804800 BD5805000 ORAR00441 ORAR00442 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00450 ORAR00451 ORAR00453 ORAR00455 ORAR00459 ORAR00461 ORAR00463 ORAR00465 ORAR00467 O-Ring dimension d1 x d2 6.975 x 0.275 7.225 x 0.275 7.725 x 0.275 7.975 x 0.275 8.475 x 0.275 8.975 x 0.275 9.475 x 0.275 10.475 x 0.275 10.975 x 0.275 11.975 x 0.275 12.975 x 0.275 14.975 x 0.275 15.955 x 0.275 16.955 x 0.275 17.955 x 0.275 18.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 166 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions H.1.3 SPIRAL BACK-UP RING TYPES (BP), MATERIAL PTFE The following figure and tables include installation recommendations and Back-up Ring dimensions for external sealing applications with the spiral Back-up Ring types BP. b2 b3 2xT T P P P r r OD W DN d3 d3 DN BP Static/Unidirectional Pressure Dynamic/Bidirectional Pressure Figure 57: Installation drawing external sealing, spiral Back-up Ring type Table 78: Installation dimensions for the spiral Back-up Ring type, External sealing, material PTFE � Metric O-Ring Cross-Section-� d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.00 6.99 8.00 8.40 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 1.25 1.30 1.45 1.45 1.65 2.05 2.15 2.25 2.25 2.60 3.10 3.10 3.50 4.40 4.70 4.70 5.00 5.30 6.10 7.10 7.50 1.10 1.20 1.30 1.30 1.50 1.80 1.90 2.00 2.00 2.30 2.70 2.70 3.10 4.00 4.30 4.30 4.60 4.90 5.80 6.70 7.10 0.50 0.50 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.85 0.85 0.85 0.85 0.85 0.85 1.25 1.25 1.25 Groove dimensions Groove diameter d3 h9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 Dn - 2.5 Dn - 2.6 Dn - 2.9 Dn - 2.9 Dn - 3.3 Dn - 4.1 Dn - 4.3 Dn - 4.5 Dn - 4.5 Dn - 5.2 Dn - 6.2 Dn - 6.2 Dn - 7.0 Dn - 8.8 Dn - 9.4 Dn - 9.4 Dn - 10.0 Dn - 10.6 Dn - 12.2 Dn - 14.2 Dn - 15.0 Dn - 2.2 Dn - 2.4 Dn - 2.6 Dn - 2.6 Dn - 3.0 Dn - 3.6 Dn - 3.8 Dn - 4.0 Dn - 4.0 Dn - 4.6 Dn - 5.4 Dn - 5.4 Dn - 6.2 Dn - 8.0 Dn - 8.6 Dn - 8.6 Dn - 9.2 Dn - 9.8 Dn - 11.6 Dn - 13.4 Dn - 14.2 3.0 3.1 3.8 3.8 4.1 4.6 4.7 5.0 5.0 5.4 6.2 6.2 6.9 8.3 9.0 9.0 9.0 9.3 12.3 12.6 12.8 4.0 4.1 5.2 5.2 5.5 6.0 6.1 6.4 6.4 6.8 7.6 7.6 8.6 10.0 10.9 10.9 11.0 11.2 15.1 15.4 15.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 167 BACK-UP RING � Installation Recommendations and Dimensions Table 79: Installation dimensions for the spiral Back-up Ring type, External sealing, material PTFE � Inch O-Ring CrossSection-� d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.275 0.315 0.331 Back-up Ring Cross-Section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.020 0.020 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.033 0.033 0.033 0.033 0.033 0.033 0.049 0.049 0.049 Groove dimensions Groove diameter d3 h9 Dynamic Static inch Groove width Radius b2 +0.010 b3 +0.010 r �0.008 Dn - 0.098 Dn - 0.102 Dn - 0.114 Dn - 0.114 Dn - 0.130 Dn - 0.161 Dn - 0.169 Dn - 0.177 Dn - 0.177 Dn - 0.205 Dn - 0.244 Dn - 0.244 Dn - 0.276 Dn - 0.346 Dn - 0.370 Dn - 0.370 Dn - 0.394 Dn - 0.417 Dn - 0.480 Dn - 0.559 Dn - 0.591 Dn - 0.087 Dn - 0.094 Dn - 0.102 Dn - 0.102 Dn - 0.118 Dn - 0.142 Dn - 0.150 Dn - 0.157 Dn - 0.157 Dn - 0.181 Dn - 0.213 Dn - 0.213 Dn - 0.244 Dn - 0.315 Dn - 0.339 Dn - 0.339 Dn - 0.362 Dn - 0.386 Dn - 0.457 Dn - 0.528 Dn - 0.559 0.118 0.122 0.150 0.150 0.161 0.181 0.185 0.197 0.197 0.213 0.244 0.244 0.272 0.327 0.354 0.354 0.354 0.366 0.484 0.496 0.504 0.157 0.161 0.205 0.205 0.217 0.236 0.240 0.252 0.252 0.268 0.299 0.299 0.339 0.394 0.429 0.429 0.433 0.441 0.594 0.606 0.614 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 ORDERING ExAMPLE Back-up Ring: Application: Bore diameter: Grove diameter: O-Ring CrossSection: Back-up Ring material: Type BP (spiral) for O-Ring seal Dynamic, external sealing Dn = 120.00 mm (4.724 inch) d3 = 111.20 mm (4.378 inch) d2 = 5.00 mm (0.197 inch) PTFE, virgin For material code see page 149 TSS Article No. BP 44 0 1112 - PT00 Back-Up Ring (Spiral) Radial Height (mm) W x 10 T-dimension (Standard, mm) Groove-� (mm) d3 x 10 Quality Index (Standard) Material Code (Standard) 168 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Table 80: Preferred series for dynamic application, spiral Back-up Ring Type BP, External sealing, material PTFE � Metric Bore � DN H8 6.0 6.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 15.0 15.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 25.0 25.0 28.0 28.0 30.0 30.0 32.0 35.0 35.0 40.0 40.0 42.0 42.0 45.0 45.0 48.0 48.0 50.0 50.0 52.0 Groove � d3 h9 3.1 3.5 5.1 5.5 7.1 7.5 8.7 9.1 10.7 11.1 11.7 12.1 12.7 13.1 14.7 15.1 16.7 17.1 18.7 19.1 21.7 22.1 22.8 23.5 24.8 25.5 26.8 29.8 30.5 34.8 35.5 36.8 37.5 39.8 40.5 41.0 41.8 43.0 43.8 45.0 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 3.8 5.2 0.25 3.0 4.0 0.25 3.8 5.2 0.25 3.0 4.0 0.25 3.8 5.2 0.25 3.0 4.0 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 4.1 5.5 0.25 3.8 5.2 0.25 5.4 6.8 0.25 5.0 6.4 0.25 5.4 6.8 0.25 5.0 6.4 0.25 5.4 6.8 0.25 5.4 6.8 0.25 5.0 6.4 0.25 5.4 6.8 0.25 5.0 6.4 0.25 5.4 6.8 0.25 5.0 6.4 0.25 5.4 6.8 0.25 5.0 6.4 0.25 6.9 8.6 0.25 6.2 7.6 0.25 6.9 8.6 0.25 6.2 7.6 0.25 6.9 8.6 0.25 Back-up Ring dimension OD x W x T mm 6.0 x 1.45 x 0.70 6.0 x 1.25 x 0.50 8.0 x 1.45 x 0.70 8.0 x 1.25 x 0.50 10.0 x 1.45 x 0.70 10.0 x 1.45 x 0.50 12.0 x 1.65 x 0.70 12.0 x 1.45 x 0.70 14.0 x 1.65 x 0.70 14.0 x 1.45 x 0.70 15.0 x 1.65 x 0.70 15.0 x 1.45 x 0.70 16.0 x 1.65 x 0.70 16.0 x 1.45 x 0.70 18.0 x 1.65 x 0.70 18.0 x 1.45 x 0.70 20.0 x 1.65 x 0.70 20.0 x 1.45 x 0.70 22.0 x 1.65 x 0.70 22.0 x 1.45 x 0.70 25.0 x 1.65 x 0.70 25.0 x 1.45 x 0.70 28.0 x 2.60 x 0.70 28.0 x 2.25 x 0.70 30.0 x 2.60 x 0.70 30.0 x 2.25 x 0.70 32.0 x 2.60 x 0.70 35.0 x 2.60 x 0.70 35.0 x 2.25 x 0.70 40.0 x 2.60 x 0.70 40.0 x 2.25 x 0.70 42.0 x 2.60 x 0.70 42.0 x 2.25 x 0.70 45.0 x 2.60 x 0.70 45.0 x 2.25 x 0.70 48.0 x 3.50 x 0.85 48.0 x 3.10 x 0.70 50.0 x 3.50 x 0.85 50.0 x 3.10 x 0.70 52.0 x 3.50 x 0.85 TSS Part No. O-Ring TSS Part No. BP14H00031 BP12H00035 BP14H00051 BP12H00055 BP14H00071 BP12H00075 BP16H00087 BP14H00091 BP16H00107 BP14H00111 BP16H00117 BP14H00121 BP16H00127 BP14H00131 BP16H00147 BP14H00151 BP16H00167 BP14H00171 BP16H00187 BP14H00191 BP16H00217 BP14H00221 BP2600228 BP22H00235 BP2600248 BP22H00255 BP2600268 BP2600298 BP22H00305 BP2600348 BP22H00355 BP2600368 BP22H00375 BP2600398 BP22H00405 BP3500410 BP31D0418 BP3500430 BP31D0438 BP3500450 ORAR00006 OR1500300 ORAR00008 OR1500500 ORAR00011 OR1500700 OR2000800 ORAR00012 OR2001000 ORAR00013 OR2001100 ORAR00014 OR2001200 ORAR00015 OR2001400 ORAR00016 OR2001600 ORAR00017 OR2001800 ORAR00018 OR2002100 ORAR00020 OR3002200 ORAR00119 OR3002400 ORAR00120 OR3002600 OR3002900 ORAR00123 OR3003400 ORAR00126 OR3003600 ORAR00127 OR3003900 ORAR00129 OR4004000 ORAR00223 OR4004200 ORAR00224 OR4004400 O-Ring dimension d1 x d2 2.90 x 1.78 3.00 x 1.50 4.47 x 1.78 5.00 x 1.50 7.65 x 1.78 7.00 x 1.50 8.00 x 2.00 9.25 x 1.78 10.00 x 2.00 10.82 x 1.78 11.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 16.00 x 2.00 17.17 x 1.78 18.00 x 2.00 18.77 x 1.78 21.00 x 2.00 21.95 x 1.78 22.00 x 3.00 23.47 x 2.62 24.00 x 3.00 25.07 x 2.62 26.00 x 3.00 29.00 x 3.00 29.82 x 2.62 34.00 x 3.00 34.59 x 2.62 36.00 x 3.00 36.17 x 2.62 39.00 x 3.00 39.34 x 2.62 40.00 x 4.00 40.87 x 3.53 42.00 x 4.00 44.04 x 3.53 44.00 x 4.00 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 169 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 52.0 55.0 55.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 75.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 100.0 100.0 105.0 105.0 110.0 110.0 115.0 115.0 120.0 120.0 125.0 125.0 130.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 Groove � d3 h9 45.8 48.0 48.8 53.0 53.8 56.0 56.8 58.0 58.8 63.0 63.8 68.0 68.8 73.0 73.8 78.0 78.8 80.6 81.2 85.6 86.2 90.6 91.2 95.6 96.2 100.6 101.2 105.6 106.2 110.6 111.2 115.6 116.2 120.6 121.2 122.8 127.8 137.8 147.8 157.8 167.8 177.8 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 6.9 6.2 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 9.0 8.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 15.1 15.1 15.1 15.1 15.1 15.1 15.1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension OD x W x T mm 52.0 x 3.10 x 0.70 55.0 x 3.50 x 0.85 55.0 x 3.10 x 0.70 60.0 x 3.50 x 0.85 60.0 x 3.10 x 0.70 63.0 x 3.50 x 0.85 63.0 x 3.10 x 0.70 65.0 x 3.50 x 0.85 65.0 x 3.10 x 0.70 70.0 x 3.50 x 0.85 70.0 x 3.10 x 0.70 75.0 x 3.50 x 0.85 75.0 x 3.10 x 0.70 80.0 x 3.50 x 0.85 80.0 x 3.10 x 0.70 85.0 x 3.50 x 0.85 85.0 x 3.10 x 0.70 90.0 x 4.70 x 0.85 90.0 x 4.40 x 0.85 95.0 x 4.70 x 0.85 95.0 x 4.40 x 0.85 100.0 x 4.70 x 0.85 100.0 x 4.40 x 0.85 105.0 x 4.70 x 0.85 105.0 x 4.40 x 0.85 110.0 x 4.70 x 0.85 110.0 x 4.40 x 0.85 115.0 x 4.70 x 0.85 115.0 x 4.40 x 0.85 120.0 x 4.70 x 0.85 120.0 x 4.40 x 0.85 125.0 x 4.70 x 0.85 125.0 x 4.40 x 0.85 130.0 x 4.70 x 0.85 130.0 x 4.40 x 0.85 135.0 x 6.10 x 1.25 140.0 x 6.10 x 1.25 150.0 x 6.10 x 1.25 160.0 x 6.10 x 1.25 170.0 x 6.10 x 1.25 180.0 x 6.10 x 1.25 190.0 x 6.10 x 1.25 TSS Part No. BP31D0458 BP3500480 BP31D0488 BP3500530 BP31D0538 BP3500560 BP31D0568 BP3500580 BP31D0588 BP3500630 BP31D0638 BP3500680 BP31D0688 BP3500730 BP31D0738 BP3500780 BP31D0788 BP4700806 BP4400812 BP4700856 BP4400862 BP4700906 BP4400912 BP4700956 BP4400962 BP4701006 BP4401012 BP4701056 BP4401062 BP4701106 BP4401112 BP4701156 BP4401162 BP4701206 BP4401212 BP6101228 BP6101278 BP6101378 BP6101478 BP6101578 BP6101678 BP6101778 O-Ring TSS Part No. ORAR00224 OR4004700 ORAR00225 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005700 ORAR00228 OR4006200 ORAR00230 OR4006700 ORAR00231 OR4007200 ORAR00233 OR4007700 ORAR00235 ORAR00338 OR5008000 ORAR00340 OR5008500 ORAR00342 OR5009000 ORAR00343 OR5009500 ORAR00345 OR5010000 ORAR00346 OR5010500 ORAR00348 OR5011000 ORAR00349 OR5011500 ORAR00351 OR5012000 ORAR00427 ORAR00429 ORAR00432 ORAR00435 ORAR00438 ORAR00439 ORAR00441 O-Ring dimension d1 x d2 44.04 x 3.53 47.00 x 4.00 47.22 x 3.53 52.00 x 4.00 53.57 x 3.53 55.00 x 4.00 56.74 x 3.53 57.00 x 4.00 56.74 x 3.53 62.00 x 4.00 63.09 x 3.53 67.00 x 4.00 66.27 x 3.53 72.00 x 4.00 72.62 x 3.53 77.00 x 4.00 78.97 x 3.53 78.74 x 5.33 80.00 x 5.00 85.09 x 5.33 85.00 x 5.00 91.44 x 5.33 90.00 x 5.00 94.62 x 5.33 95.00 x 5.00 100.97 x 5.33 100.00 x 5.00 104.14 x 5.33 105.00 x 5.00 110.49 x 5.33 110.00 x 5.00 113.67 x 5.33 115.00 x 5.00 120.02 x 5.33 120.00 x 5.00 120.02 x 6.99 126.37 x 6.99 135.89 x 6.99 145.42 x 6.99 158.12 x 6.99 164.47 x 6.99 177.17 x 6.99 170 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 200.0 210.0 220.0 230.0 240.0 250.0 280.0 300.0 320.0 350.0 400.0 420.0 450.0 480.0 500.0 Groove � d3 h9 187.8 197.8 207.8 217.8 227.8 237.8 267.8 287.8 307.8 337.8 387.8 407.8 437.8 467.8 487.8 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension OD x W x T mm 200.0 x 6.10 x 1.25 210.0 x 6.10 x 1.25 220.0 x 6.10 x 1.25 230.0 x 6.10 x 1.25 240.0 x 6.10 x 1.25 250.0 x 6.10 x 1.25 280.0 x 6.10 x 1.25 300.0 x 6.10 x 1.25 320.0 x 6.10 x 1.25 350.0 x 6.10 x 1.25 400.0 x 6.10 x 1.25 420.0 x 6.10 x 1.25 450.0 x 6.10 x 1.25 480.0 x 6.10 x 1.25 500.0 x 6.10 x 1.25 TSS Part No. BP6101878 BP6101978 BP6102078 BP6102178 BP6102278 BP6102378 BP6102678 BP6102878 BP6103078 BP6103378 BP6103878 BP6104078 BP6104378 BP6104678 BP6104878 O-Ring TSS Part No. ORAR00442 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00450 ORAR00451 ORAR00453 ORAR00455 ORAR00459 ORAR00461 ORAR00463 ORAR00465 ORAR00467 O-Ring dimension d1 x d2 183.52 x 6.99 196.22 x 6.99 202.57 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 266.07 x 6.99 278.77 x 6.99 304.17 x 6.99 329.57 x 6.99 380.37 x 6.99 405.26 x 6.99 430.66 x 6.99 456.06 x 6.99 481.46 x 6.99 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 171 BACK-UP RING � Installation Recommendations and Dimensions Table 81: Preferred series for dynamic application, spiral Back-up Ring Type BP, External sealing, material PTFE � Inch Bore � DN H8 0.236 0.236 0.315 0.315 0.394 0.394 0.472 0.472 0.551 0.551 0.591 0.591 0.630 0.630 0.709 0.709 0.787 0.787 0.866 0.866 0.984 0.984 1.102 1.102 1.181 1.181 1.260 1.378 1.378 1.575 1.575 1.654 1.654 1.772 1.772 1.890 1.890 1.969 1.969 2.047 Groove � d3 h9 0.122 0.138 0.201 0.217 0.280 0.295 0.343 0.358 0.421 0.437 0.461 0.476 0.500 0.516 0.579 0.594 0.657 0.673 0.736 0.752 0.854 0.870 0.898 0.925 0.976 1.004 1.055 1.173 1.201 1.370 1.398 1.449 1.476 1.567 1.594 1.614 1.646 1.693 1.724 1.772 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.150 0.118 0.150 0.118 0.150 0.118 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.213 0.197 0.213 0.197 0.213 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.272 0.244 0.272 0.244 0.272 0.205 0.157 0.205 0.157 0.205 0.157 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.268 0.252 0.268 0.252 0.268 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.339 0.299 0.339 0.299 0.339 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension OD x W x T inch 0.236 x 0.057 x 0.028 0.236 x 0.049 x 0.020 0.315 x 0.057 x 0.028 0.315 x 0.049 x 0.020 0.394 x 0.057 x 0.028 0.394 x 0.057 x 0.020 0.472 x 0.065 x 0.028 0.472 x 0.057 x 0.028 0.551 x 0.065 x 0.028 0.551 x 0.057 x 0.028 0.591 x 0.065 x 0.028 0.591 x 0.057 x 0.028 0.630 x 0.065 x 0.028 0.630 x 0.057 x 0.028 0.709 x 0.065 x 0.028 0.709 x 0.057 x 0.028 0.787 x 0.065 x 0.028 0.787 x 0.057 x 0.028 0.866 x 0.065 x 0.028 0.866 x 0.057 x 0.028 0.984 x 0.065 x 0.028 0.984 x 0.057 x 0.028 1.102 x 0.102 x 0.028 1.102 x 0.089 x 0.028 1.181 x 0.102 x 0.028 1.181 x 0.089 x 0.028 1.260 x 0.102 x 0.028 1.378 x 0.102 x 0.028 1.378 x 0.089 x 0.028 1.575 x 0.102 x 0.028 1.575 x 0.089 x 0.028 1.654 x 0.102 x 0.028 1.654 x 0.089 x 0.028 1.772 x 0.102 x 0.028 1.772 x 0.089 x 0.028 1.890 x 0.138 x 0.033 1.890 x 0.122 x 0.028 1.969 x 0.138 x 0.033 1.969 x 0.122 x 0.028 2.047 x 0.138 x 0.033 TSS Part No. O-Ring TSS Part No. BP14H00031 ORAR00006 BP12H00035 OR1500300 BP14H00051 ORAR00008 BP12H00055 OR1500500 BP14H00071 ORAR00011 BP12H00075 OR1500700 BP16H00087 OR2000800 BP14H00091 ORAR00012 BP16H00107 OR2001000 BP14H00111 ORAR00013 BP16H00117 OR2001100 BP14H00121 ORAR00014 BP16H00127 OR2001200 BP14H00131 ORAR00015 BP16H00147 OR2001400 BP14H00151 ORAR00016 BP16H00167 OR2001600 BP14H00171 ORAR00017 BP16H00187 OR2001800 BP14H00191 ORAR00018 BP16H00217 OR2002100 BP14H00221 ORAR00020 BP2600228 OR3002200 BP22H00235 ORAR00119 BP2600248 OR3002400 BP22H00255 ORAR00120 BP2600268 OR3002600 BP2600298 OR3002900 BP22H00305 ORAR00123 BP2600348 OR3003400 BP22H00355 ORAR00126 BP2600368 OR3003600 BP22H00375 ORAR00127 BP2600398 OR3003900 BP22H00405 ORAR00129 BP3500410 OR4004000 BP31D0418 ORAR00223 BP3500430 OR4004200 BP31D0438 ORAR00224 BP3500450 OR4004400 O-Ring dimension d1 x d2 0.114 x 0.070 0.118 x 0.059 0.176 x 0.070 0.197 x 0.059 0.301 x 0.070 0.276 x 0.059 0.315 x 0.079 0.364 x 0.070 0.394 x 0.079 0.426 x 0.070 0.433 x 0.079 0.489 x 0.070 0.472 x 0.079 0.551 x 0.070 0.551 x 0.079 0.614 x 0.070 0.630 x 0.079 0.676 x 0.070 0.709 x 0.079 0.739 x 0.070 0.827 x 0.079 0.864 x 0.070 0.866 x 0.118 0.924 x 0.103 0.945 x 0.118 0.987 x 0.103 1.024 x 0.118 1.142 x 0.118 1.174 x 0.103 1.339 x 0.118 1.362 x 0.103 1.417 x 0.118 1.424 x 0.103 1.535 x 0.118 1.549 x 0.103 1.575 x 0.157 1.609 x 0.139 1.654 x 0.157 1.734 x 0.139 1.732 x 0.157 172 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations and Dimensions Bore � DN H8 2.047 2.165 2.165 2.362 2.362 2.480 2.480 2.559 2.559 2.756 2.756 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.740 3.740 3.937 3.937 4.134 4.134 4.331 4.331 4.528 4.528 4.724 4.724 4.921 4.921 5.118 5.118 5.315 5.512 5.906 6.299 6.693 Groove � d3 h9 1.803 1.890 1.921 2.087 2.118 2.205 2.236 2.283 2.315 2.480 2.512 2.677 2.709 2.874 2.906 3.071 3.102 3.173 3.197 3.370 3.394 3.567 3.591 3.764 3.787 3.961 3.984 4.157 4.181 4.354 4.378 4.551 4.575 4.748 4.772 4.835 5.031 5.425 5.819 6.213 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.35 0.327 0.354 0.327 0.484 0.484 0.484 0.484 0.484 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.594 0.594 0.594 0.594 0.594 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension OD x W x T inch 2.047 x 0.122 x 0.028 2.165 x 0.138 x 0.033 2.165 x 0.122 x 0.028 2.362 x 0.138 x 0.033 2.362 x 0.122 x 0.028 2.480 x 0.138 x 0.033 2.480 x 0.122 x 0.028 2.559 x 0.138 x 0.033 2.559 x 0.122 x 0.028 2.756 x 0.138 x 0.033 2.756 x 0.122 x 0.028 2.953 x 0.138 x 0.033 2.953 x 0.122 x 0.028 3.150 x 0.138 x 0.033 3.150 x 0.122 x 0.028 3.346 x 0.138 x 0.033 3.346 x 0.122 x 0.028 3.543 x 0.185 x 0.033 3.543 x 0.173 x 0.033 3.740 x 0.185 x 0.033 3.740 x 0.173 x 0.033 3.937 x 0.185 x 0.033 3.937 x 0.173 x 0.033 4.134 x 0.185 x 0.033 4.134 x 0.173 x 0.033 4.331 x 0.185 x 0.033 4.331 x 0.173 x 0.033 4.528 x 0.185 x 0.033 4.528 x 0.173 x 0.033 4.724 x 0.185 x 0.033 4.724 x 0.173 x 0.033 4.921 x 0.185 x 0.033 4.921 x 0.173 x 0.033 5.118 x 0.185 x 0.033 5.118 x 0.173 x 0.033 5.315 x 0.240 x 0.049 5.512 x 0.240 x 0.049 5.906 x 0.240 x 0.049 6.299 x 0.240 x 0.049 6.693 x 0.240 x 0.049 TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 BP31D0458 BP3500480 BP31D0488 BP3500530 BP31D0538 BP3500560 BP31D0568 BP3500580 BP31D0588 BP3500630 BP31D0638 BP3500680 BP31D0688 BP3500730 BP31D0738 BP3500780 BP31D0788 BP4700806 BP4400812 BP4700856 BP4400862 BP4700906 BP4400912 BP4700956 BP4400962 BP4701006 BP4401012 BP4701056 BP4401062 BP4701106 BP4401112 BP4701156 BP4401162 BP4701206 BP4401212 BP6101228 BP6101278 BP6101378 BP6101478 BP6101578 ORAR00224 OR4004700 ORAR00225 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005700 ORAR00228 OR4006200 ORAR00230 OR4006700 ORAR00231 OR4007200 ORAR00233 OR4007700 ORAR00235 ORAR00338 OR5008000 ORAR00340 OR5008500 ORAR00342 OR5009000 ORAR00343 OR5009500 ORAR00345 OR5010000 ORAR00346 OR5010500 ORAR00348 OR5011000 ORAR00349 OR5011500 ORAR00351 OR5012000 ORAR00427 ORAR00429 ORAR00432 ORAR00435 ORAR00438 1.734 x 0.139 1.850 x 0.157 1.859 x 0.139 2.047 x 0.157 2.109 x 0.139 2.165 x 0.157 2.234 x 0.139 2.244 x 0.157 2.234 x 0.139 2.441 x 0.157 2.484 x 0.139 2.638 x 0.157 2.609 x 0.139 2.835 x 0.157 2.859 x 0.139 3.031 x 0.157 3.109 x 0.139 3.100 x 0.210 3.150 x 0.197 3.350 x 0.210 3.346 x 0.197 3.600 x 0.210 3.543 x 0.197 3.725 x 0.210 3.740 x 0.197 3.975 x 0.210 3.937 x 0.197 4.100 x 0.210 4.134 x 0.197 4.350 x 0.210 4.331 x 0.197 4.475 x 0.210 4.528 x 0.197 4.725 x 0.210 4.724 x 0.197 4.725 x 0.275 4.975 x 0.275 5.350 x 0.275 5.725 x 0.275 6.225 x 0.275 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 173 BACK-UP RING � Installation Recommendations and Dimensions Bore � DN H8 7.087 7.480 7.874 8.268 8.661 9.055 9.449 9.843 11.024 11.811 12.598 13.780 15.748 16.535 17.717 18.898 19.685 Groove � d3 h9 6.606 7.000 7.394 7.787 8.181 8.575 8.969 9.362 10.543 11.331 12.118 13.299 15.268 16.055 17.236 18.417 19.205 Groove width Radius Back-up Ring dimension b2 +0.010 b3 +0.010 r �0.008 OD x W x T inch 0.484 0.594 0.010 7.087 x 0.240 x 0.049 0.484 0.594 0.010 7.480 x 0.240 x 0.049 0.484 0.594 0.010 7.874 x 0.240 x 0.049 0.484 0.594 0.010 8.268 x 0.240 x 0.049 0.484 0.594 0.010 8.661 x 0.240 x 0.049 0.484 0.594 0.010 9.055 x 0.240 x 0.049 0.484 0.594 0.010 9.449 x 0.240 x 0.049 0.484 0.594 0.010 9.843 x 0.240 x 0.049 0.484 0.594 0.010 11.024 x 0.240 x 0.049 0.484 0.594 0.010 11.811 x 0.240 x 0.049 0.484 0.594 0.010 12.598 x 0.240 x 0.049 0.484 0.594 0.010 13.780 x 0.240 x 0.049 0.484 0.594 0.010 15.748 x 0.240 x 0.049 0.484 0.594 0.010 16.535 x 0.240 x 0.049 0.484 0.594 0.010 17.717 x 0.240 x 0.049 0.484 0.594 0.010 18.898 x 0.240 x 0.049 0.484 0.594 0.010 19.685 x 0.240 x 0.049 TSS Part No. BP6101678 BP6101778 BP6101878 BP6101978 BP6102078 BP6102178 BP6102278 BP6102378 BP6102678 BP6102878 BP6103078 BP6103378 BP6103878 BP6104078 BP6104378 BP6104678 BP6104878 O-Ring TSS Part No. ORAR00439 ORAR00441 ORAR00442 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00450 ORAR00451 ORAR00453 ORAR00455 ORAR00459 ORAR00461 ORAR00463 ORAR00465 ORAR00467 O-Ring dimension d1 x d2 6.475 x 0.275 6.975 x 0.275 7.225 x 0.275 7.725 x 0.275 7.975 x 0.275 8.475 x 0.275 8.975 x 0.275 9.475 x 0.275 10.475 x 0.275 10.975 x 0.275 11.975 x 0.275 12.975 x 0.275 14.975 x 0.275 15.955 x 0.275 16.955 x 0.275 17.955 x 0.275 18.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 174 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations H.2 Internal Sealing (Rod), Static and Dynamic Applications H.2.1 RECTANGULAR BACK-UP RING TYPES, UNCUT (BU) AND CUT (BG), MATERIAL PTFE The following figure and tables include installation recommendations and Back-up Ring dimensions for internal sealing applications with the rectangular Back-up Ring types BU (uncut) and BG (cut). b2 r b3 r T P P P dN d6 S dN d6 W ID Static/Unidirectional Pressure Dynamic/Bidirectional Pressure BU BG Figure 58: Installation drawing internal sealing, rectangular Back-up Ring types Table 82: Installation dimensions for rectangular Back-up Ring types, uncut and cut, Internal sealing, material PTFE � Metric O-Ring Cross-Section � d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.00 6.99 8.00 8.40 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 1.25 1.30 1.45 1.45 1.65 2.05 2.15 2.25 2.25 2.60 3.10 3.10 3.50 4.40 4.70 4.70 5.00 5.30 6.10 7.10 7.50 1.10 1.20 1.30 1.30 1.50 1.80 1.90 2.00 2.00 2.30 2.70 2.70 3.10 4.00 4.30 4.30 4.60 4.90 5.80 6.70 7.10 1.00 1.00 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.70 1.70 1.70 1.70 1.70 1.70 2.50 2.50 2.50 Groove dimensions Groove diameter d6 H9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 dn + 2.5 dn + 2.6 dn + 2.9 dn + 2.9 dn + 3.3 dn + 4.1 dn + 4.3 dn + 4.5 dn + 4.5 dn + 5.2 dn + 6.2 dn + 6.2 dn + 7.0 dn + 8.8 dn + 9.4 dn + 9.4 dn + 10.0 dn + 10.6 dn + 12.2 dn + 14.2 dn + 15.0 dn + 2.2 dn + 2.4 dn + 2.6 dn + 2.6 dn + 3.0 dn + 3.6 dn + 3.8 dn + 4.0 dn + 4.0 dn + 4.6 dn + 5.4 dn + 5.4 dn + 6.2 dn + 8.0 dn + 8.6 dn + 8.6 dn + 9.2 dn + 9.8 dn + 11.6 dn + 13.4 dn + 14.2 3.00 3.10 3.80 3.80 4.10 4.60 4.70 5.00 5.00 5.40 6.20 6.20 6.90 8.30 9.00 9.00 9.00 9.30 12.30 12.60 12.80 4.00 4.10 5.20 5.20 5.50 6.00 6.10 6.40 6.40 6.80 7.60 7.60 8.60 10.00 10.90 10.9 11.00 11.20 15.10 15.40 15.60 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 175 BACK-UP RING � Installation Recommendations Table 83: Installation dimensions for rectangular Back-up Ring types, uncut and cut, Internal sealing, material PTFE � Inch O-Ring Cross-Section � d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.275 0.315 0.331 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.039 0.039 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.067 0.067 0.067 0.067 0.067 0.067 0.098 0.098 0.098 Groove dimensions Groove diameter Groove width d6 H9 Dynamic Static b2 +0.010 b3 +0.010 inch dn + 0.098 dn + 0.087 0.118 0.157 dn + 0.102 dn + 0.094 0.122 0.161 dn + 0.114 dn + 0.102 0.150 0.205 dn + 0.114 dn + 0.102 0.150 0.205 dn + 0.130 dn + 0.118 0.161 0.217 dn + 0.161 dn + 0.142 0.181 0.236 dn + 0.169 dn + 0.150 0.185 0.240 dn + 0.177 dn + 0.157 0.197 0.252 dn + 0.177 dn + 0.157 0.197 0.252 dn + 0.205 dn + 0.181 0.213 0.268 dn + 0.244 dn + 0.213 0.244 0.299 dn + 0.244 dn + 0.213 0.244 0.299 dn + 0.276 dn + 0.244 0.272 0.339 dn + 0.346 dn + 0.315 0.327 0.394 dn + 0.370 dn + 0.339 0.354 0.429 dn + 0.370 dn + 0.339 0.354 0.429 dn + 0.394 dn + 0.362 0.354 0.433 dn + 0.417 dn + 0.386 0.366 0.441 dn + 0.480 dn + 0.457 0.484 0.594 dn + 0.559 dn + 0.528 0.496 0.606 dn + 0.591 dn + 0.559 0.504 0.614 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 ORDERING ExAMPLE Back-up Ring: Application: Rod diameter: O-Ring cross section: Back-up Ring material: Type BU (uncut) for O-Ring seal Static, internal sealing dn = 25.00 mm (0.984 inch) d2 = 2.62 mm (0.103 inch) PTFE, virgin For material code see page 149 TSS Article No. BU 20 0 0250 - PT00 Back-Up Ring (Uncut) Radial Height (mm) W x 10 T-dimension (Standard, mm) Rod-� (mm) dN x 10 Quality Index (Standard) Material Code (Standard) 176 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Table 84: Preferred series for static application, rectangular Back-up Ring Type BU (uncut), Internal sealing, material PTFE � Metric Rod � dN f7 4.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 15.0 15.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 25.0 25.0 28.0 28.0 30.0 30.0 32.0 32.0 35.0 35.0 36.0 36.0 40.0 40.0 42.0 42.0 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 6.20 6.60 7.20 7.60 8.20 8.60 10.60 11.00 12.60 13.00 14.60 15.00 16.60 17.00 17.60 18.00 18.60 19.00 20.60 21.00 22.60 23.00 26.00 26.60 29.00 29.60 32.00 32.60 34.00 34.60 36.00 36.60 39.00 39.60 40.00 40.60 45.40 46.10 47.40 48.20 3.00 3.80 3.00 3.80 3.00 3.80 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 6.20 6.90 6.20 6.90 4.00 5.20 4.00 5.20 4.00 5.20 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 7.60 8.60 7.60 8.60 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 4.0 x 1.1 x 1.4 4.0 x 1.3 x 1.4 5.0 x 1.1 x 1.4 5.0 x 1.3 x 1.4 6.0 x 1.1 x 1.4 6.0 x 1.3 x 1.4 8.0 x 1.3 x 1.4 8.0 x 1.5 x 1.4 10.0 x 1.3 x 1.4 10.0 x 1.5 x 1.4 12.0 x 1.3 x 1.4 12.0 x 1.5 x 1.4 14.0 x 1.3 x 1.4 14.0 x 1.5 x 1.4 15.0 x 1.3 x 1.4 15.0 x 1.5 x 1.4 16.0 x 1.3 x 1.4 16.0 x 1.5 x 1.4 18.0 x 1.3 x 1.4 18.0 x 1.5 x 1.4 20.0 x 1.3 x 1.4 20.0 x 1.5 x 1.4 22.0 x 2.0 x 1.4 22.0 x 2.3 x 1.4 25.0 x 2.0 x 1.4 25.0 x 2.3 x 1.4 28.0 x 2.0 x 1.4 28.0 x 2.3 x 1.4 30.0 x 2.0 x 1.4 30.0 x 2.3 x 1.4 32.0 x 2.0 x 1.4 32.0 x 2.3 x 1.4 35.0 x 2.0 x 1.4 35.0 x 2.3 x 1.4 36.0 x 2.0 x 1.4 36.0 x 2.3 x 1.4 40.0 x 2.7 x 1.4 40.0 x 3.1 x 1.7 42.0 x 2.7 x 1.4 42.0 x 3.1 x 1.7 TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 BU11L0040 BU1300040 BU1100050 BU1300050 BU1100060 BU1300060 BU1300080 BU1500080 BU1300100 BU1500100 BU1300120 BU1500120 BU1300140 BU1500140 BU1300150 BU1500150 BU1300160 BU1500160 BU1300180 BU1500180 BU1300200 BU1500200 BU2000220 BU2300220 BU2000250 BU2300250 BU2000280 BU2300280 BU2000300 BU2300300 BU2000320 BU2300320 BU2000350 BU2300350 BU2000360 BU2300360 BU2700400 BU3100400 BU2700420 BU3100420 OR1500400 ORAR00007 OR1500500 ORAR00008 OR1500600 ORAR00010 ORAR00011 OR2000800 ORAR00013 OR2001000 ORAR00014 OR2001200 ORAR00015 OR2001400 ORAR00016 OR2001500 ORAR00016 OR2001600 ORAR00018 OR2001800 ORAR00019 OR2002000 ORAR00118 OR3002200 ORAR00120 OR3002500 ORAR00122 OR3002800 ORAR00123 OR3003000 ORAR00125 OR3003200 ORAR00126 OR3003500 ORAR00127 OR3003600 ORAR00223 OR4004000 ORAR00223 OR4004200 4.00 x 1.50 3.68 x 1.78 5.00 x 1.50 4.47 x 1.78 6.00 x 1.50 6.07 x 1.78 7.65 x 1.78 8.00 x 2.00 10.82 x 1.78 10.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 15.00 x 2.00 15.60 x 1.78 16.00 x 2.00 18.77 x 1.78 18.00 x 2.00 20.35 x 1.78 20.00 x 2.00 21.89 x 2.62 22.00 x 3.00 25.07 x 2.62 25.00 x 3.00 28.24 x 2.62 28.00 x 2.00 29.83 x 2.62 30.00 x 3.00 31.42 x 2.62 32.00 x 3.00 34.59 x 2.62 35.00 x 3.00 36.17 x 2.62 36.00 x 3.00 40.87 x 3.53 40.00 x 4.00 40.87 x 3.53 42.00 x 4.00 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 177 BACK-UP RING � Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 45.0 45.0 48.0 48.0 50.0 50.0 52.0 52.0 55.0 55.0 56.0 56.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 75.00 75.00 80.00 80.00 85.00 85.00 90.00 90.00 95.00 95.00 100.00 100.00 105.00 105.00 110.00 110.00 115.00 115.00 120.00 120.00 125.00 125.00 50.40 51.20 53.40 54.20 55.40 56.20 57.40 58.20 60.40 61.20 61.40 62.20 65.40 66.20 68.40 69.20 70.40 71.20 75.40 76.20 80.40 81.20 88.00 93.60 88.60 93.00 98.00 98.60 103.00 103.60 108.00 108.60 113.00 113.60 118.00 118.60 123.00 123.60 128.00 128.60 133.00 133.60 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 8.30 9.00 9.00 8.30 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 10.00 10.90 10.90 10.00 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 45.0 x 2.7 x 1.4 45.0 x 3.1 x 1.7 48.0 x 2.7 x 1.4 48.0 x 3.1 x 1.7 50.0 x 2.7 x 1.4 50.0 x 3.1 x 1.7 52.0 x 2.7 x 1.4 52.0 x 3.1 x 1.7 55.0 x 2.7 x 1.4 55.0 x 3.1 x 1.7 56.0 x 2.7 x 1.4 56.0 x 3.1 x 1.7 60.0 x 2.7 x 1.4 60.0 x 3.1 x 1.7 63.0 x 2.7 x 1.4 63.0 x 3.1 x 1.7 65.0 x 2.7 x 1.4 65.0 x 3.1 x 1.7 70.0 x 2.7 x 1.4 70.0 x 3.1 x 1.7 75.0 x 2.7 x 1.4 75.0 x 3.1 x 1.7 80.0 x 4.0 x 1.7 80.0 x 4.3 x 1.7 85.0 x 4.0 x 1.7 85.0 x 4.3 x 1.7 90.0 x 4.0 x 1.7 90.0 x 4.3 x 1.7 95.0 x 4.0 x 1.7 95.0 x 4.3 x 1.7 100.0 x 4.0 x 1.7 100.0 x 4.3 x 1.7 105.0 x 4.0 x 1.7 105.0 x 4.3 x 1.7 110.0 x 4.0 x 1.7 110.0 x 4.3 x 1.7 115.0 x 4.0 x 1.7 115.0 x 4.3 x 1.7 120.0 x 4.0 x 1.7 120.0 x 4.3 x 1.7 125.0 x 4.0 x 1.7 125.0 x 4.3 x 1.7 TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 BU2700450 BU3100450 BU2700480 BU3100480 BU2700500 BU3100500 BU2700520 BU3100520 BU2700550 BU3100550 BU2700560 BU3100560 BU2700600 BU3100600 BU2700630 BU3100630 BU2700650 BU3100650 BU2700700 BU3100700 BU2700750 BU3100750 BU4000800 BU4300800 BU4000850 BU4300850 BU4000900 BU4300900 BU4000950 BU4300950 BU4001000 BU4301000 BU4001050 BU4301050 BU4001100 BU4301100 BU4001150 BU4301150 BU4001200 BU4301200 BU4001250 BU4301250 ORAR00224 OR4004500 ORAR00225 OR4004800 ORAR00226 OR4005000 ORAR00226 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005600 ORAR00229 OR4006000 ORAR00230 OR4006300 ORAR00231 OR4006500 ORAR00232 OR4007000 ORAR00234 OR4007500 OR5008000 ORAR00339 OR5008500 ORAR00340 OR5009000 ORAR00342 OR5009500 ORAR00343 OR5010000 ORAR00345 OR5010500 ORAR00346 OR5011000 ORAR00348 OR5011500 ORAR00349 OR5012000 ORAR00351 OR5012500 ORAR00353 44.04 x 3.53 45.00 x 4.00 47.22 x 3.53 48.00 x 4.00 50.39 x 3.53 50.00 x 4.00 50.39 x 3.53 52.00 x 4.00 53.57 x 3.53 55.00 x 4.00 56.74 x 3.53 56.00 x 4.00 59.92 x 3.53 60.00 x 4.00 63.09 x 3.53 60.00 x 4.00 66.27 x 3.53 65.40 x 4.00 69.44 x 3.53 70.00 x 4.00 75.79 x 3.53 75.00 x 4.00 80.00 x 5.00 81.92 x 5.33 85.00 x 5.00 85.09 x 5.33 90.00 x 5.00 91.44 x 5.33 95.00 x 5.00 94.62 x 5.33 100.00 x 5.00 100.97 x 5.33 105.00 x 5.00 104.14 x 5.33 110.00 x 5.00 110.49 x 5.33 115.00 x 5.00 113.67 x 5.33 120.00 x 5.00 120.02 x 5.33 125.00 x 5.00 126.37 x 5.33 178 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 130.00 130.00 135.00 140.00 150.00 160.00 170.00 180.00 190.00 200.00 210.00 220.00 230.00 240.00 250.00 280.00 300.00 320.00 350.00 360.00 400.00 138.00 138.60 146.60 151.60 161.60 171.60 181.60 191.60 201.60 211.60 221.60 231.60 241.60 251.60 261.60 291.60 311.60 331.60 361.60 371.60 411.60 8.30 9.00 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 10.00 10.90 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 130.0 x 4.0 x 1.7 130.0 x 4.3 x 1.7 135.0 x 5.8 x 2.5 140.0 x 5.8 x 2.5 150.0 x 5.8 x 2.5 160.0 x 5.8 x 2.5 170.0 x 5.8 x 2.5 180.0 x 5.8 x 2.5 190.0 x 5.8 x 2.5 200.0 x 5.8 x 2.5 210.0 x 5.8 x 2.5 220.0 x 5.8 x 2.5 230.0 x 5.8 x 2.5 240.0 x 5.8 x 2.5 250.0 x 5.8 x 2.5 280.0 x 5.8 x 2.5 300.0 x 5.8 x 2.5 320.0 x 5.8 x 2.5 350.0 x 5.8 x 2.5 360.0 x 5.8 x 2.5 400.0 x 5.8 x 2.5 TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 BU4001300 BU4301300 BU5801350 BU5801400 BU5801500 BU5801600 BU5801700 BU5801800 BU5801900 BU5802000 BU5802100 BU5802200 BU5802300 BU5802400 BU5802500 BU5802800 BU5803000 BU5803200 BU5803500 BU5803600 BU5804000 OR5013000 ORAR00354 ORAR00432 ORAR00433 ORAR00437 ORAR00438 ORAR00440 ORAR00442 ORAR00443 ORAR00445 ORAR00446 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00451 ORAR00453 ORAR00454 ORAR00457 ORAR00457 ORAR00461 130.00 x 5.00 129.54 x 5.33 135.89 x 6.99 139.07 x 6.99 151.77 x 6.99 158.12 x 6.99 170.82 x 6.99 183.52 x 6.99 189.87 x 6.99 202.57 x 6.99 215.27 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 253.37 x 6.99 278.77 x 6.99 304.17 x 6.99 316.87 x 6.99 354.97 x 6.99 354.97 x 6.99 405.26 x 6.99 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 179 BACK-UP RING � Installation Recommendations Table 85: Preferred series for static application, rectangular Back-up Ring Type BU (uncut), Internal sealing, material PTFE � Inch Rod � dN f7 0.157 0.157 0.197 0.197 0.236 0.236 0.315 0.315 0.394 0.394 0.472 0.472 0.551 0.551 0.591 0.591 0.630 0.630 0.709 0.709 0.787 0.787 0.866 0.866 0.984 0.984 1.102 1.102 1.181 1.181 1.260 1.260 1.378 1.378 1.417 1.417 1.575 1.575 1.654 1.654 Groove � d6 H9 0.244 0.260 0.283 0.299 0.323 0.339 0.417 0.433 0.496 0.512 0.575 0.591 0.654 0.669 0.693 0.709 0.732 0.748 0.811 0.827 0.890 0.906 1.024 1.047 1.142 1.165 1.260 1.283 1.339 1.362 1.417 1.441 1.535 1.559 1.575 1.598 1.787 1.815 1.866 1.898 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.118 0.150 0.118 0.150 0.118 0.150 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.244 0.272 0.244 0.272 0.157 0.205 0.157 0.205 0.157 0.205 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.299 0.339 0.299 0.339 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T inch 0.157 x 0.043 x 0.055 0.157 x 0.051 x 0.055 0.197 x 0.043 x 0.055 0.197 x 0.051 x 0.055 0.236 x 0.043 x 0.055 0.236 x 0.051 x 0.055 0.315 x 0.051 x 0.055 0.315 x 0.059 x 0.055 0.394 x 0.051 x 0.055 0.394 x 0.059 x 0.055 0.472 x 0.051 x 0.055 0.472 x 0.059 x 0.055 0.551 x 0.051 x 0.055 0.551 x 0.059 x 0.055 0.591 x 0.051 x 0.055 0.591 x 0.059 x 0.055 0.630 x 0.051 x 0.055 0.630 x 0.059 x 0.055 0.709 x 0.051 x 0.055 0.709 x 0.059 x 0.055 0.787 x 0.051 x 0.055 0.787 x 0.059 x 0.055 0.866 x 0.079 x 0.055 0.866 x 0.091 x 0.055 0.984 x 0.079 x 0.055 0.984 x 0.091 x 0.055 1.102 x 0.079 x 0.055 1.102 x 0.091 x 0.055 1.181 x 0.079 x 0.055 1.181 x 0.091 x 0.055 1.260 x 0.079 x 0.055 1.260 x 0.091 x 0.055 1.378 x 0.079 x 0.055 1.378 x 0.091 x 0.055 1.417 x 0.079 x 0.055 1.417 x 0.091 x 0.055 1.575 x 0.106 x 0.055 1.575 x 0.122 x 0.067 1.654 x 0.106 x 0.055 1.654 x 0.122 x 0.067 TSS Part No. O-Ring TSS Part No. BU11L0040 OR1500400 BU1300040 ORAR00007 BU1100050 OR1500500 BU1300050 ORAR00008 BU1100060 OR1500600 BU1300060 ORAR00010 BU1300080 ORAR00011 BU1500080 OR2000800 BU1300100 ORAR00013 BU1500100 OR2001000 BU1300120 ORAR00014 BU1500120 OR2001200 BU1300140 ORAR00015 BU1500140 OR2001400 BU1300150 ORAR00016 BU1500150 OR2001500 BU1300160 ORAR00016 BU1500160 OR2001600 BU1300180 ORAR00018 BU1500180 OR2001800 BU1300200 ORAR00019 BU1500200 OR2002000 BU2000220 ORAR00118 BU2300220 OR3002200 BU2000250 ORAR00120 BU2300250 OR3002500 BU2000280 ORAR00122 BU2300280 OR3002800 BU2000300 ORAR00123 BU2300300 OR3003000 BU2000320 ORAR00125 BU2300320 OR3003200 BU2000350 ORAR00126 BU2300350 OR3003500 BU2000360 ORAR00127 BU2300360 OR3003600 BU2700400 ORAR00223 BU3100400 OR4004000 BU2700420 ORAR00223 BU3100420 OR4004200 O-Ring dimension d1 x d2 0.157 x 0.059 0.145 x 0.070 0.197 x 0.059 0.176 x 0.070 0.236 x 0.059 0.239 x 0.070 0.301 x 0.070 0.315 x 0.079 0.426 x 0.070 0.394 x 0.079 0.489 x 0.070 0.472 x 0.079 0.551 x 0.070 0.551 x 0.079 0.614 x 0.070 0.591 x 0.079 0.614 x 0.070 0.630 x 0.079 0.739 x 0.070 0.709 x 0.079 0.801 x 0.070 0.787 x 0.079 0.862 x 0.103 0.866 x 0.118 0.987 x 0.103 0.984 x 0.118 1.112 x 0.103 1.102 x 0.079 1.174 x 0.103 1.181 x 0.118 1.237 x 0.103 1.260 x 0.118 1.362 x 0.103 1.378 x 0.118 1.424 x 0.103 1.417 x 0.118 1.609 x 0.139 1.575 x 0.157 1.609 x 0.139 1.654 x 0.157 180 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 1.772 1.772 1.890 1.890 1.969 1.969 2.047 2.047 2.165 2.165 2.205 2.205 2.362 2.362 2.480 2.480 2.559 2.559 2.756 2.756 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.740 3.740 3.937 3.937 4.134 4.134 4.331 4.331 4.528 4.528 4.724 4.724 Groove � d6 H9 1.984 2.016 2.102 2.134 2.181 2.213 2.260 2.291 2.378 2.409 2.417 2.449 2.575 2.606 2.693 2.724 2.772 2.803 2.969 3.000 3.165 3.197 3.465 3.685 3.488 3.661 3.858 3.882 4.055 4.079 4.252 4.276 4.449 4.472 4.646 4.669 4.843 4.866 5.039 5.063 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.327 0.354 0.354 0.327 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.394 0.429 0.429 0.394 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T inch 1.772 x 0.106 x 0.055 1.772 x 0.122 x 0.067 1.890 x 0.106 x 0.055 1.890 x 0.122 x 0.067 1.969 x 0.106 x 0.055 1.969 x 0.122 x 0.067 2.047 x 0.106 x 0.055 2.047 x 0.122 x 0.067 2.165 x 0.106 x 0.055 2.165 x 0.122 x 0.067 2.205 x 0.106 x 0.055 2.205 x 0.122 x 0.067 2.362 x 0.106 x 0.055 2.362 x 0.122 x 0.067 2.480 x 0.106 x 0.055 2.480 x 0.122 x 0.067 2.559 x 0.106 x 0.055 2.559 x 0.122 x 0.067 2.756 x 0.106 x 0.055 2.756 x 0.122 x 0.067 2.953 x 0.106 x 0.055 2.953 x 0.122 x 0.067 3.150 x 0.157 x 0.067 3.150 x 0.169 x 0.067 3.346 x 0.157 x 0.067 3.346 x 0.169 x 0.067 3.543 x 0.157 x 0.067 3.543 x 0.169 x 0.067 3.740 x 0.157 x 0.067 3.740 x 0.169 x 0.067 3.937 x 0.157 x 0.067 3.937 x 0.169 x 0.067 4.134 x 0.157 x 0.067 4.134 x 0.169 x 0.067 4.331 x 0.157 x 0.067 4.331 x 0.169 x 0.067 4.528 x 0.157 x 0.067 4.528 x 0.169 x 0.067 4.724 x 0.157 x 0.067 4.724 x 0.169 x 0.067 TSS Part No. O-Ring TSS Part No. BU2700450 ORAR00224 BU3100450 OR4004500 BU2700480 ORAR00225 BU3100480 OR4004800 BU2700500 ORAR00226 BU3100500 OR4005000 BU2700520 ORAR00226 BU3100520 OR4005200 BU2700550 ORAR00227 BU3100550 OR4005500 BU2700560 ORAR00228 BU3100560 OR4005600 BU2700600 ORAR00229 BU3100600 OR4006000 BU2700630 ORAR00230 BU3100630 OR4006300 BU2700650 ORAR00231 BU3100650 OR4006500 BU2700700 ORAR00232 BU3100700 OR4007000 BU2700750 ORAR00234 BU3100750 OR4007500 BU4000800 OR5008000 BU4300800 ORAR00339 BU4000850 OR5008500 BU4300850 ORAR00340 BU4000900 OR5009000 BU4300900 ORAR00342 BU4000950 OR5009500 BU4300950 ORAR00343 BU4001000 OR5010000 BU4301000 ORAR00345 BU4001050 OR5010500 BU4301050 ORAR00346 BU4001100 OR5011000 BU4301100 ORAR00348 BU4001150 OR5011500 BU4301150 ORAR00349 BU4001200 OR5012000 BU4301200 ORAR00351 O-Ring dimension d1 x d2 1.734 x 0.139 1.772 x 0.157 1.859 x 0.139 1.890 x 0.157 1.984 x 0.139 1.969 x 0.157 1.984 x 0.139 2.047 x 0.157 2.109 x 0.139 2.165 x 0.157 2.234 x 0.139 2.205 x 0.157 2.359 x 0.139 2.362 x 0.157 2.484 x 0.139 2.362 x 0.157 2.609 x 0.139 2.575 x 0.157 2.734 x 0.139 2.756 x 0.157 2.984 x 0.139 2.953 x 0.157 3.150 x 0.197 3.225 x 0.210 3.346 x 0.197 3.350 x 0.210 3.543 x 0.197 3.600 x 0.210 3.740 x 0.197 3.725 x 0.210 3.937 x 0.197 3.975 x 0.210 4.134 x 0.197 4.100 x 0.210 4.331 x 0.197 4.350 x 0.210 4.528 x 0.197 4.475 x 0.210 4.724 x 0.197 4.725 x 0.210 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 181 BACK-UP RING � Installation Recommendations Rod � dN f7 4.921 4.921 5.118 5.118 5.315 5.512 5.906 6.299 6.693 7.087 7.480 7.874 8.268 8.661 9.055 9.449 9.843 11.024 11.811 12.598 13.780 14.173 15.748 Groove � d6 H9 5.236 5.260 5.433 5.457 5.772 5.969 6.362 6.756 7.150 7.543 7.937 8.331 8.724 9.118 9.512 9.906 10.299 11.480 12.268 13.055 14.236 14.630 16.205 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 Back-up Ring dimension ID x W x T inch TSS Part No. O-Ring TSS Part No. 0.327 0.394 0.010 4.921 x 0.157 x 0.067 BU4001250 OR5012500 0.354 0.429 0.010 4.921 x 0.169 x 0.067 BU4301250 ORAR00353 0.327 0.394 0.010 5.118 x 0.157 x 0.067 BU4001300 OR5013000 0.354 0.429 0.010 5.118 x 0.169 x 0.067 BU4301300 ORAR00354 0.484 0.594 0.010 5.315 x 0.228 x 0.098 BU5801350 ORAR00432 0.484 0.594 0.010 5.512 x 0.228 x 0.098 BU5801400 ORAR00433 0.484 0.594 0.010 5.906 x 0.228 x 0.098 BU5801500 ORAR00437 0.484 0.594 0.010 6.299 x 0.228 x 0.098 BU5801600 ORAR00438 0.484 0.594 0.010 6.693 x 0.228 x 0.098 BU5801700 ORAR00440 0.484 0.594 0.010 7.087 x 0.228 x 0.098 BU5801800 ORAR00442 0.484 0.594 0.010 7.480 x 0.228 x 0.098 BU5801900 ORAR00443 0.484 0.594 0.010 7.874 x 0.228 x 0.098 BU5802000 ORAR00445 0.484 0.594 0.010 8.268 x 0.228 x 0.098 BU5802100 ORAR00446 0.484 0.594 0.010 8.661 x 0.228 x 0.098 BU5802200 ORAR00446 0.484 0.594 0.010 9.055 x 0.228 x 0.098 BU5802300 ORAR00447 0.484 0.594 0.010 9.449 x 0.228 x 0.098 BU5802400 ORAR00448 0.484 0.594 0.010 9.843 x 0.228 x 0.098 BU5802500 ORAR00449 0.484 0.594 0.010 11.024 x 0.228 x 0.098 BU5802800 ORAR00451 0.484 0.594 0.010 11.811 x 0.228 x 0.098 BU5803000 ORAR00453 0.484 0.594 0.010 12.598 x 0.228 x 0.098 BU5803200 ORAR00454 0.484 0.594 0.010 13.780 x 0.228 x 0.098 BU5803500 ORAR00457 0.484 0.594 0.010 14.173 x 0.228 x 0.098 BU5803600 ORAR00457 0.484 0.594 0.010 15.748 x 0.228 x 0.098 BU5804000 ORAR00461 O-Ring dimension d1 x d2 4.921 x 0.197 4.975 x 0.210 5.118 x 0.197 5.100 x 0.210 5.350 x 0.275 5.475 x 0.275 5.975 x 0.275 6.225 x 0.275 6.725 x 0.275 7.225 x 0.275 7.475 x 0.275 7.975 x 0.275 8.475 x 0.275 8.475 x 0.275 8.975 x 0.275 9.475 x 0.275 9.975 x 0.275 10.975 x 0.275 11.975 x 0.275 12.475 x 0.275 13.975 x 0.275 13.975 x 0.275 15.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 182 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations H.2.2 CONCAVe BACk-UP rING TyPeS, UNCUT (BB) AND CUT (BC), MATerIAL PTFe The following figure and tables include installation recommendations and Back-up Ring dimensions for internal sealing applications with the concave Back-up Ring types BB (uncut) and BC (cut). b2 r b3 r T P P P dN d6 S dN d6 W ID Static/Unidirectional Pressure Dynamic/Bidirectional Pressure BB BC Figure 59: Installation drawing internal sealing, concave Back-up Ring types Table 86: Installation dimensions for concave Back-up Ring types, uncut and cut, Internal sealing, material PTFE � Metric O-Ring CrossSection-� d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.00 6.99 8.00 8.40 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 1.25 1.10 1.0 1.30 1.20 1.0 1.45 1.30 1.4 1.45 1.30 1.4 1.65 1.50 1.4 2.05 1.80 1.4 2.15 1.90 1.4 2.25 2.00 1.4 2.25 2.00 1.4 2.60 2.30 1.4 3.10 2.70 1.4 3.10 2.70 1.4 3.50 3.10 1.7 4.40 4.00 1.7 4.70 4.30 1.7 4.70 4.30 1.7 5.00 4.60 1.7 5.30 4.90 1.7 6.10 5.80 2.5 7.10 6.70 2.5 7.50 7.10 2.5 Groove dimensions Groove diameter d6 H9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 dn + 2.5 dn + 2.6 dn + 2.9 dn + 2.9 dn + 3.3 dn + 4.1 dn + 4.3 dn + 4.5 dn + 4.5 dn + 5.2 dn + 6.2 dn + 6.2 dn + 7.0 dn + 8.8 dn + 9.4 dn + 9.4 dn + 10.0 dn + 10.6 dn + 12.2 dn + 14.2 dn + 15.0 dn + 2.2 dn + 2.4 dn + 2.6 dn + 2.6 dn + 3.0 dn + 3.6 dn + 3.8 dn + 4.0 dn + 4.0 dn + 4.6 dn + 5.4 dn + 5.4 dn + 6.2 dn + 8.0 dn + 8.6 dn + 8.6 dn + 9.2 dn + 9.8 dn + 11.6 dn + 13.4 dn + 14.2 3.0 3.1 3.8 3.8 4.1 4.6 4.7 5.0 5.0 5.4 6.2 6.2 6.9 8.3 9.0 9.0 9.0 9.3 12.3 12.6 12.8 4.0 4.1 5.2 5.2 5.5 6.0 6.1 6.4 6.4 6.8 7.6 7.6 8.6 10.0 10.9 10.9 11.0 11.2 15.1 15.4 15.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 183 BACK-UP RING � Installation Recommendations Table 87: Installation dimensions for concave Back-up Ring types, uncut and cut, Internal sealing, material PTFE � Inch O-Ring CrossSection-� d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.275 0.315 0.331 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.039 0.039 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.067 0.067 0.067 0.067 0.067 0.067 0.098 0.098 0.098 Groove dimensions Groove diameter d6 H9 Dynamic Static inch Groove width Radius b2 +0.010 b3 +0.010 r �0.008 dn + 0.098 dn + 0.102 dn + 0.114 dn + 0.114 dn + 0.130 dn + 0.161 dn + 0.169 dn + 0.177 dn + 0.177 dn + 0.205 dn + 0.244 dn + 0.244 dn + 0.276 dn + 0.346 dn + 0.370 dn + 0.370 dn + 0.394 dn + 0.417 dn + 0.480 dn + 0.559 dn + 0.591 dn + 0.087 dn + 0.094 dn + 0.102 dn + 0.102 dn + 0.118 dn + 0.142 dn + 0.150 dn + 0.157 dn + 0.157 dn + 0.181 dn + 0.213 dn + 0.213 dn + 0.244 dn + 0.315 dn + 0.339 dn + 0.339 dn + 0.362 dn + 0.386 dn + 0.457 dn + 0.528 dn + 0.559 0.118 0.122 0.150 0.150 0.161 0.181 0.185 0.197 0.197 0.213 0.244 0.244 0.272 0.327 0.354 0.354 0.354 0.366 0.484 0.496 0.504 0.157 0.161 0.205 0.205 0.217 0.236 0.240 0.252 0.252 0.268 0.299 0.299 0.339 0.394 0.429 0.429 0.433 0.441 0.594 0.606 0.614 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 ORDERING ExAMPLE Back-up Ring: Application: Rod diameter: O-Ring cross section: Back-up Ring material: Concave, type BB (uncut) for O-Ring seal Static, external sealing dn = 50.00 mm (1.969 inch) d2 = 3.53 mm (0.139 inch) PTFE, glassfiber filled (25%) For material code see page 149 TSS Article No. BB 27 0 0500 - PTGC Back-Up Ring (Uncut) Radial Height (mm) W x 10 T-dimension (Standard, mm) Rod-� (mm) dN x 10 Quality Index (Standard) Material Code (Standard) 184 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Table 88: Preferred series for static application, concave Back-up Ring Type BB (uncut), Internal sealing, material PTFE � Metric Rod � dN f7 4.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 10.0 10.0 12.0 12.0 14.0 14.0 15.0 15.0 16.0 16.0 18.0 18.0 20.0 20.0 22.0 22.0 25.0 25.0 28.0 28.0 30.0 30.0 32.0 32.0 35.0 35.0 36.0 36.0 40.0 40.0 42.0 42.0 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 6.2 3.0 6.6 3.8 7.2 3.0 7.6 3.8 8.2 3.0 8.6 3.8 10.6 3.8 11.0 4.1 12.6 3.8 13.0 4.1 14.6 3.8 15.0 4.1 16.6 3.8 17.0 4.1 17.6 3.8 18.0 4.1 18.6 3.8 19.0 4.1 20.6 3.8 21.0 4.1 22.6 3.8 23.0 4.1 26.0 5.0 26.6 5.4 29.0 5.0 29.6 5.4 32.0 5.0 32.6 5.4 34.0 5.0 34.6 5.4 36.0 5.0 36.6 5.4 39.0 5.0 39.6 5.4 40.0 5.0 40.6 5.4 45.4 6.2 46.2 6.9 47.4 6.2 48.2 6.9 4.0 0.25 5.2 0.25 4.0 0.25 5.2 0.25 4.0 0.25 5.2 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 5.2 0.25 5.5 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 6.4 0.25 6.8 0.25 7.6 0.25 8.6 0.25 7.6 0.25 8.6 0.25 Back-up Ring dimension ID x W x T mm 4.0 x 1.1 x 1.4 4.0 x 1.3 x 1.4 5.0 x 1.1 x 1.4 5.0 x 1.3 x 1.4 6.0 x 1.1 x 1.4 6.0 x 2.3 x 1.4 8.0 x 1.3 x 1.4 8.0 x 1.5 x 1.4 10.0 x 1.3 x 1.4 10.0 x 1.5 x 1.4 12.0 x 1.3 x 1.4 12.0 x 1.5 x 1.4 14.0 x 1.3 x 1.4 14.0 x 1.5 x 1.4 15.0 x 1.3 x 1.4 15.0 x 1.5 x 1.4 16.0 x 1.3 x 1.4 16.0 x 1.5 x 1.4 18.0 x 1.3 x 1.4 18.0 x 1.5 x 1.4 20.0 x 1.3 x 1.4 20.0 x 1.5 x 1.4 22.0 x 2.0 x 1.4 22.0 x 2.3 x 1.4 25.0 x 2.0 x 1.4 25.0 x 2.3 x 1.4 28.0 x 2.0 x 1.4 28.0 x 2.3 x 1.4 30.0 x 2.0 x 1.4 30.0 x 2.3 x 1.4 32.0 x 2.0 x 1.4 32.0 x 2.3 x 1.4 35.0 x 2.0 x 1.4 35.0 x 2.3 x 1.4 36.0 x 2.0 x 1.4 36.0 x 2.3 x 1.4 40.0 x 2.7 x 1.4 40.0 x 3.1 x 1.7 42.0 x 2.7 x 1.4 42.0 x 3.1 x 1.7 TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 BB1100040 BB1300040 BB1100050 BB1300050 BB1100060 BB1300060 BB1300080 BB1500080 BB1300100 BB1500100 BB1300120 BB1500120 BB1300140 BB1500140 BB1300150 BB1500150 BB1300160 BB1500160 BB1300180 BB1500180 BB1300200 BB1500200 BB2000220 BB2300220 BB2000250 BB2300250 BB2000280 BB2300280 BB2000300 BB2300300 BB2000320 BB2300320 BB2000350 BB2300350 BB2000360 BB2300360 BB2700400 BB3100400 BB2700420 BB3100420 OR1500400 ORAR00007 OR1500500 ORAR00008 OR1500600 ORAR00010 ORAR00011 OR2000800 ORAR00013 OR2001000 ORAR00014 ORA2001200 ORAR00015 OR2001400 ORAR00016 OR2001500 ORAR00016 OR2001600 ORAR00018 OR2001800 ORAR00019 OR2002000 ORAR00118 OR3002200 ORAR00120 OR3002500 ORAR00122 OR3002800 ORAR00123 OR3003000 ORAR00125 OR3003200 ORAR00126 OR3003500 ORAR00127 OR3003600 ORAR00223 OR4004000 ORAR00223 OR4004200 4.00 x 1.50 3.68 x 1.78 5.00 x 1.50 4.47 x 1.78 6.00 x 1.50 6.07 x 1.78 7.65 x 1.78 8.00 x 2.00 10.82 x 1.78 10.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 15.00 x 2.00 15.60 x 1.78 16.00 x 2.00 18.77 x 1.78 18.00 x 2.00 20.35 x 1.78 20.00 x 2.00 21.89 x 2.62 22.00 x 3.00 25.07 x 2.62 25.00 x 3.00 28.24 x 2.62 28.00 x 2.00 29.83 x 2.62 30.00 x 3.00 31.42 x 2.62 32.00 x 3.00 34.59 x 2.62 35.00 x 3.00 36.17 x 2.62 36.00 x 3.00 40.87 x 3.53 40.00 x 4.00 40.87 x 3.53 42.00 x 4.00 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 185 BACK-UP RING � Installation Recommendations Rod � dN f7 45.0 45.0 48.0 48.0 50.0 50.0 52.0 52.0 55.0 55.0 56.0 56.0 60.0 60.0 63.0 63.0 65.0 65.0 70.0 70.0 75.0 75.0 80.0 80.0 85.0 85.0 90.0 90.0 95.0 95.0 100.0 100.0 105.0 105.0 110.0 110.0 115.0 115.0 120.0 120.0 125.0 125.0 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 50.4 6.2 51.2 6.9 53.4 6.2 54.2 6.9 55.4 6.2 56.2 6.9 57.4 6.2 58.2 6.9 60.4 6.2 61.2 6.9 61.4 6.2 62.2 6.9 65.4 6.2 66.2 6.9 68.4 6.2 69.2 6.9 70.4 6.2 71.2 6.9 75.4 6.2 76.2 6.9 80.4 6.2 81.2 6.9 88.0 8.3 88.6 9.0 93.0 8.3 93.6 9.0 98.0 8.3 98.6 9.0 103.0 8.3 103.6 9.0 108.0 8.3 108.6 9.0 113.0 8.3 113.6 9.0 118.0 8.3 118.6 9.0 123.0 8.3 123.6 9.0 128.0 8.3 128.6 9.0 133.0 8.3 133.6 9.0 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 7.6 8.6 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 10.0 10.9 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 45.0 x 2.7 x 1.4 45.0 x 3.1 x 1.7 48.0 x 2.7 x 1.4 48.0 x 3.1 x 1.7 50.0 x 2.7 x 1.4 50.0 x 3.1 x 1.7 52.0 x 2.7 x 1.4 52.0 x 3.1 x 1.7 55.0 x 2.7 x 1.4 55.0 x 3.1 x 1.7 56.0 x 2.7 x 1.4 56.0 x 3.1 x 1.7 60.0 x 2.7 x 1.4 60.0 x 3.1 x 1.7 63.0 x 2.7 x 1.4 63.0 x 3.1 x 1.7 65.0 x 2.7 x 1.4 65.0 x 3.1 x 1.7 70.0 x 2.7 x 1.4 70.0 x 3.1 x 1.7 75.0 x 2.7 x 1.4 75.0 x 3.1 x 1.7 80.0 x 4.0 x 1.7 80.0 x 4.3 x 1.7 85.0 x 4.0 x 1.7 85.0 x 4.3 x 1.7 90.0 x 4.0 x 1.7 90.0 x 4.3 x 1.7 95.0 x 4.0 x 1.7 95.0 x 4.3 x 1.7 100.0 x 4.0 x 1.7 100.0 x 4.3 x 1.7 105.0 x 4.0 x 1.7 105.0 x 4.3 x 1.7 110.0 x 4.0 x 1.7 110.0 x 4.3 x 1.7 115.0 x 4.0 x 1.7 115.0 x 4.3 x 1.7 120.0 x 4.0 x 1.7 120.0 x 4.3 x 1.7 125.0 x 4.0 x 1.7 125.0 x 4.3 x 1.7 TSS Part No. BB2700450 BB3100450 BB2700480 BB3100480 BB2700500 BB3100500 BB2700520 BB3100520 BB2700550 BB3100550 BB2700560 BB3100560 BB2700600 BB3100600 BB2700630 BB3100630 BB2700650 BB3100650 BB2700700 BB3100700 BB2700750 BB3100750 BB4000800 BB4300800 BB4000850 BB4300850 BB4000900 BB4300900 BB4000950 BB4300950 BB4001000 BB4301000 BB4001050 BB4301050 BB4001100 BB4301100 BB4001150 BB4301150 BB4001200 BB4301200 BB4001250 BB4301250 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00224 OR4004500 ORAR00225 OR4004800 ORAR00226 OR4005000 ORAR00226 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005600 ORAR00229 OR4006000 ORAR00230 OR4006300 ORAR00231 OR4006500 ORAR00232 OR4007000 ORAR00234 OR4007500 OR5008000 ORAR00339 OR5008500 ORAR00340 OR5009000 ORAR00342 OR5009500 ORAR00343 OR5010000 ORAR00345 OR5010500 ORAR00346 OR5011000 ORAR00348 OR5011500 ORAR00349 OR5012000 ORAR00351 OR5012500 ORAR00353 44.04 x 3.53 45.00 x 4.00 47.22 x 3.53 48.00 x 4.00 50.39 x 3.53 50.00 x 4.00 50.39 x 3.53 52.00 x 4.00 53.57 x 3.53 55.00 x 4.00 56.74 x 3.53 56.00 x 4.00 59.92 x 3.53 60.00 x 4.00 63.09 x 3.53 60.00 x 4.00 66.27 x 3.53 65.40 x 4.00 69.44 x 3.53 70.00 x 4.00 75.79 x 3.53 75.00 x 4.00 80.00 x 5.00 81.92 x 5.33 85.00 x 5.00 85.09 x 5.33 90.00 x 5.00 91.44 x 5.33 95.00 x 5.00 94.62 x 5.33 100.00 x 5.00 100.97 x 5.33 105.00 x 5.00 104.14 x 5.33 110.00 x 5.00 110.49 x 5.33 115.00 x 5.00 113.67 x 5.33 120.00 x 5.00 120.02 x 5.33 125.00 x 5.00 126.37 x 5.33 186 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 130.0 130.0 135.0 140.0 150.0 160.0 170.0 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 280.0 300.0 320.0 350.0 360.0 400.0 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 138.0 138.6 146.6 151.6 161.6 171.6 181.6 191.6 201.6 211.6 221.6 231.6 241.6 251.6 261.6 291.6 311.6 331.6 361.6 371.6 411.6 8.3 9.0 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 12.3 10.0 10.9 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 15.1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 130.0 x4.0 x 1.7 130.0 x 4.3 x 1.7 135.0 x 5.8 x 2.5 140.0 x 5.8 x 2.5 150.0 x 5.8 x 2.5 160.0 x 5.8 x 2.5 170.0 x 5.8 x 2.5 180.0 x 5.8 x 2.5 190.0 x 5.8 x 2.5 200.0 x 5.8 x 2.5 210.0 x 5.8 x 2.5 220.0 x 5.8 x 2.5 230.0 x 5.8 x 2.5 240.0 x 5.8 x 2.5 250.0 x 5.8 x 2.5 280.0 x 5.8 x 2.5 300.0 x 5.8 x 2.5 320.0 x 5.8 x 2.5 350.0 x 5.8 x 2.5 360.0 x 5.8 x 2.5 400.0 x 5.8 x 2.5 TSS Part No. BB4001300 BB4301300 BB5801350 BB5801400 BB5801500 BB5801600 BB5801700 BB5801800 BB5801900 BB5802000 BB5802100 BB5802200 BB5802300 BB5802400 BB5802500 BB5802800 BB5803000 BB5803200 BB5803500 BB5803600 BB5804000 O-Ring TSS Part No. O-Ring dimension d1 x d2 OR5013000 ORAR00354 ORAR00432 ORAR00433 ORAR00437 ORAR00438 ORAR00440 ORAR00442 ORAR00443 ORAR00445 ORAR00446 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00451 ORAR00453 ORAR00454 ORAR00457 ORAR00457 ORAR00461 130.00 x 5.00 129.54 x 5.33 135.89 x 6.99 139.07 x 6.99 151.77 x 6.99 158.12 x 6.99 170.82 x 6.99 183.52 x 6.99 189.87 x 6.99 202.57 x 6.99 215.27 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 253.37 x 6.99 278.77 x 6.99 304.17 x 6.99 316.87 x 6.99 354.97 x 6.99 354.97 x 6.99 405.26 x 6.99 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 187 BACK-UP RING � Installation Recommendations Table 89: Preferred series for static application, concave Back-up Ring Type BB (uncut), Internal sealing, material PTFE � Inch Rod � dN f7 Groove � d6 H9 Groove width b2 b3 +0.010 +0.010 0.157 0.157 0.197 0.197 0.236 0.236 0.315 0.315 0.394 0.394 0.472 0.472 0.551 0.551 0.591 0.591 0.630 0.630 0.709 0.709 0.787 0.787 0.866 0.866 0.984 0.984 1.102 1.102 1.181 1.181 1.260 1.260 1.378 1.378 1.417 1.417 1.575 1.575 1.654 1.654 0.244 0.260 0.283 0.299 0.323 0.339 0.417 0.433 0.496 0.512 0.575 0.591 0.654 0.669 0.693 0.709 0.732 0.748 0.811 0.827 0.890 0.906 1.024 1.047 1.142 1.165 1.260 1.283 1.339 1.362 1.417 1.441 1.535 1.559 1.575 1.598 1.787 1.819 1.866 1.898 0.118 0.150 0.118 0.150 0.118 0.150 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.244 0.272 0.244 0.272 0.157 0.205 0.157 0.205 0.157 0.205 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.299 0.339 0.299 0.339 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 0.157 x 0.043 x 0.055 0.157 x 0.051 x 0.055 0.197 x 0.043 x 0.055 0.197 x 0.051 x 0.055 0.236 x 0.043 x 0.055 0.236 x 0.091 x 0.055 0.315 x 0.051 x 0.055 0.315 x 0.059 x 0.055 0.394 x 0.051 x 0.055 0.394 x 0.059 x 0.055 0.472 x 0.051 x 0.055 0.472 x 0.059 x 0.055 0.551 x 0.051 x 0.055 0.551 x 0.059 x 0.055 0.591 x 0.051 x 0.055 0.591 x 0.059 x 0.055 0.630 x 0.051 x 0.055 0.630 x 0.059 x 0.055 0.709 x 0.051 x 0.055 0.709 x 0.059 x 0.055 0.787 x 0.051 x 0.055 0.787 x 0.059 x 0.055 0.866 x 0.079 x 0.055 0.866 x 0.091 x 0.055 0.984 x 0.079 x 0.055 0.984 x 0.091 x 0.055 1.102 x 0.079 x 0.055 1.102 x 0.091 x 0.055 1.181 x 0.079 x 0.055 1.181 x 0.091 x 0.055 1.260 x 0.079 x 0.055 1.260 x 0.091 x 0.055 1.378 x 0.079 x 0.055 1.378 x 0.091 x 0.055 1.417 x 0.079 x 0.055 1.417 x 0.091 x 0.055 1.575 x 0.106 x 0.055 1.575 x 0.122 x 0.067 1.654 x 0.106 x 0.055 1.654 x 0.122 x 0.067 BB1100040 OR1500400 BB1300040 ORAR00007 BB1100050 OR1500500 BB1300050 ORAR00008 BB1100060 OR1500600 BB1300060 ORAR00010 BB1300080 ORAR00011 BB1500080 OR2000800 BB1300100 ORAR00013 BB1500100 OR2001000 BB1300120 ORAR00014 BB1500120 OR2001200 BB1300140 ORAR00015 BB1500140 OR2001400 BB1300150 ORAR00016 BB1500150 OR2001500 BB1300160 ORAR00016 BB1500160 OR2001600 BB1300180 ORAR00018 BB1500180 OR2001800 BB1300200 ORAR00019 BB1500200 OR2002000 BB2000220 ORAR00118 BB2300220 OR3002200 BB2000250 ORAR00120 BB2300250 OR3002500 BB2000280 ORAR00122 BB2300280 OR3002800 BB2000300 ORAR00123 BB2300300 OR3003000 BB2000320 ORAR00125 BB2300320 OR3003200 BB2000350 ORAR00126 BB2300350 OR3003500 BB2000360 ORAR00127 BB2300360 OR3003600 BB2700400 ORAR00223 BB3100400 OR4004000 BB2700420 ORAR00223 BB3100420 OR4004200 0.157 x 0.059 0.145 x 0.070 0.197 x 0.059 0.176 x 0.070 0.236 x 0.059 0.239 x 0.070 0.301 x 0.070 0.315 x 0.079 0.426 x 0.070 0.394 x 0.079 0.489 x 0.070 0.472 x 0.079 0.551 x 0.070 0.551 x 0.079 0.614 x 0.070 0.591 x 0.079 0.614 x 0.070 0.630 x 0.079 0.739 x 0.070 0.709 x 0.079 0.801 x 0.070 0.787 x 0.079 0.862 x 0.103 0.866 x 0.118 0.987 x 0.103 0.984 x 0.118 1.112 x 0.103 1.102 x 0.079 1.174 x 0.103 1.181 x 0.118 1.237 x 0.103 1.260 x 0.118 1.362 x 0.103 1.378 x 0.118 1.424 x 0.103 1.417 x 0.118 1.609 x 0.139 1.575 x 0.157 1.609 x 0.139 1.654 x 0.157 188 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 b3 +0.010 +0.010 1.772 1.772 1.890 1.890 1.969 1.969 2.047 2.047 2.165 2.165 2.205 2.205 2.362 2.362 2.480 2.480 2.559 2.559 2.756 2.756 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.740 3.740 3.937 3.937 4.134 4.134 4.331 4.331 4.528 4.528 4.724 4.724 1.984 2.016 2.102 2.134 2.181 2.213 2.260 2.291 2.378 2.409 2.417 2.449 2.575 2.606 2.693 2.724 2.772 2.803 2.969 3.000 3.165 3.197 3.465 3.488 3.661 3.685 3.858 3.882 4.055 4.079 4.252 4.276 4.449 4.472 4.646 4.669 4.843 4.866 5.039 5.063 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 1.772 x 0.106 x 0.055 1.772 x 0.122 x 0.067 1.890 x 0.106 x 0.055 1.890 x 0.122 x 0.067 1.969 x 0.106 x 0.055 1.969 x 0.122 x 0.067 2.047 x 0.106 x 0.055 2.047 x 0.122 x 0.067 2.165 x 0.106 x 0.055 2.165 x 0.122 x 0.067 2.205 x 0.106 x 0.055 2.205 x 0.122 x 0.067 2.362 x 0.106 x 0.055 2.362 x 0.122 x 0.067 2.480 x 0.106 x 0.055 2.480 x 0.122 x 0.067 2.559 x 0.106 x 0.055 2.559 x 0.122 x 0.067 2.756 x 0.106 x 0.055 2.756 x 0.122 x 0.067 2.953 x 0.106 x 0.055 2.953 x 0.122 x 0.067 3.150 x 0.157 x 0.067 3.150 x 0.169 x 0.067 3.346 x 0.157 x 0.067 3.346 x 0.169 x 0.067 3.543 x 0.157 x 0.067 3.543 x 0.169 x 0.067 3.740 x 0.157 x 0.067 3.740 x 0.169 x 0.067 3.937 x 0.157 x 0.067 3.937 x 0.169 x 0.067 4.134 x 0.157 x 0.067 4.134 x 0.169 x 0.067 4.331 x 0.157 x 0.067 4.331 x 0.169 x 0.067 4.528 x 0.157 x 0.067 4.528 x 0.169 x 0.067 4.724 x 0.157 x 0.067 4.724 x 0.169 x 0.067 BB2700450 ORAR00224 BB3100450 OR4004500 BB2700480 ORAR00225 BB3100480 OR4004800 BB2700500 ORAR00226 BB3100500 OR4005000 BB2700520 ORAR00226 BB3100520 OR4005200 BB2700550 ORAR00227 BB3100550 OR4005500 BB2700560 ORAR00228 BB3100560 OR4005600 BB2700600 ORAR00229 BB3100600 OR4006000 BB2700630 ORAR00230 BB3100630 OR4006300 BB2700650 ORAR00231 BB3100650 OR4006500 BB2700700 ORAR00232 BB3100700 OR4007000 BB2700750 ORAR00234 BB3100750 OR4007500 BB4000800 OR5008000 BB4300800 ORAR00339 BB4000850 OR5008500 BB4300850 ORAR00340 BB4000900 OR5009000 BB4300900 ORAR00342 BB4000950 OR5009500 BB4300950 ORAR00343 BB4001000 OR5010000 BB4301000 ORAR00345 BB4001050 OR5010500 BB4301050 ORAR00346 BB4001100 OR5011000 BB4301100 ORAR00348 BB4001150 OR5011500 BB4301150 ORAR00349 BB4001200 OR5012000 BB4301200 ORAR00351 1.734 x 0.139 1.772 x 0.157 1.859 x 0.139 1.890 x 0.157 1.984 x 0.139 1.969 x 0.157 1.984 x 0.139 2.047 x 0.157 2.109 x 0.139 2.165 x 0.157 2.234 x 0.139 2.205 x 0.157 2.359 x 0.139 2.362 x 0.157 2.484 x 0.139 2.362 x 0.157 2.609 x 0.139 2.575 x 0.157 2.734 x 0.139 2.756 x 0.157 2.984 x 0.139 2.953 x 0.157 3.150 x 0.197 3.225 x 0.210 3.346 x 0.197 3.350 x 0.210 3.543 x 0.197 3.600 x 0.210 3.740 x 0.197 3.725 x 0.210 3.937 x 0.197 3.975 x 0.210 4.134 x 0.197 4.100 x 0.210 4.331 x 0.197 4.350 x 0.210 4.528 x 0.197 4.475 x 0.210 4.724 x 0.197 4.725 x 0.210 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 189 BACK-UP RING � Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 b3 +0.010 +0.010 4.921 5.236 4.921 5.260 5.118 5.433 5.118 5.457 5.315 5.772 5.512 5.969 5.906 6.362 6.299 6.756 6.693 7.150 7.087 7.543 7.480 7.937 7.874 8.331 8.268 8.724 8.661 9.118 9.055 9.512 9.449 9.906 9.843 10.299 11.024 11.480 11.811 12.268 12.598 13.055 13.780 14.236 14.173 14.630 15.748 16.205 0.327 0.354 0.327 0.354 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.394 0.429 0.394 0.429 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 4.921 x 0.157 x 0.067 BB4001250 OR5012500 4.921 x 0.197 4.921 x 0.169 x 0.067 BB4301250 ORAR00353 4.975 x 0.210 5.118 x 0.157 x 0.067 BB4001300 OR5013000 5.118 x 0.197 5.118 x 0.169 x 0.067 BB4301300 ORAR00354 5.100 x 0.210 5.315 x 0.228 x 0.098 BB5801350 ORAR00432 5.350 x 0.275 5.512 x 0.228 x 0.098 BB5801400 ORAR00433 5.475 x 0.275 5.906 x 0.228 x 0.098 BB5801500 ORAR00437 5.975 x 0.275 6.299 x 0.228 x 0.098 BB5801600 ORAR00438 6.225 x 0.275 6.693 x 0.228 x 0.098 BB5801700 ORAR00440 6.725 x 0.275 7.087 x 0.228 x 0.098 BB5801800 ORAR00442 7.225 x 0.275 7.480 x 0.228 x 0.098 BB5801900 ORAR00443 7.475 x 0.275 7.874 x 0.228 x 0.098 BB5802000 ORAR00445 7.975 x 0.275 8.268 x 0.228 x 0.098 BB5802100 ORAR00446 8.475 x 0.275 8.661 x 0.228 x 0.098 BB5802200 ORAR00446 8.475 x 0.275 9.055 x 0.228 x 0.098 BB5802300 ORAR00447 8.975 x 0.275 9.449 x 0.228 x 0.098 BB5802400 ORAR00448 9.475 x 0.275 9.843 x 0.228 x 0.098 BB5802500 ORAR00449 9.975 x 0.275 11.024 x 0.228 x 0.098 BB5802800 ORAR00451 10.975 x 0.275 11.811 x 0.228 x 0.098 BB5803000 ORAR00453 11.975 x 0.275 12.598 x 0.228 x 0.098 BB5803200 ORAR00454 12.475 x 0.275 13.780 x 0.228 x 0.098 BB5803500 ORAR00457 13.975 x 0.275 14.173 x 0.228 x 0.098 BB5803600 ORAR00457 13.975 x 0.275 15.748 x 0.228 x 0.098 BB5804000 ORAR00461 15.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 190 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations H.2.3 SPIRAL BACK-UP RING TYPES (BP), MATERIAL PTFE The following figure and tables include installation recommendations and Back-up Ring dimensions for internal sealing applications with the spiral Back-up Ring type BP. b2 r b3 r 2xT T P P P dN d6 S dN d6 W ID Static/Unidirectional Pressure Dynamic/Bidirectional Pressure BP Figure 60: Installation drawing internal sealing, spiral Back-up Ring type Table 90: Installation dimensions for the spiral Back-up Ring type, Internal sealing, material PTFE � Metric O-Ring CrossSection-� d2 1.50 1.60 1.78 1.80 2.00 2.40 2.50 2.62 2.65 3.00 3.53 3.55 4.00 5.00 5.30 5.33 5.70 6.00 7.00 8.00 8.40 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 1.25 1.30 1.45 1.45 1.65 2.05 2.15 2.25 2.25 2.60 3.10 3.10 3.50 4.40 4.70 4.70 5.00 5.30 6.10 7.10 7.50 1.10 1.20 1.30 1.30 1.50 1.80 1.90 2.00 2.00 2.30 2.70 2.70 3.10 4.00 4.30 4.30 4.60 4.90 5.80 6.70 7.10 0.50 0.50 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.85 0.85 0.85 0.85 0.85 0.85 1.25 1.25 1.25 Groove dimensions Groove diameter d6 H9 Dynamic Static mm Groove width b2 +0.25 b3 +0.25 dn + 2.5 dn + 2.6 dn + 2.9 dn + 2.9 dn + 3.3 dn + 4.1 dn + 4.3 dn + 4.5 dn + 4.5 dn + 5.2 dn + 6.2 dn + 6.2 dn + 7.0 dn + 8.8 dn + 9.4 dn + 9.4 dn + 10.0 dn + 10.6 dn + 12.2 dn + 14.2 dn + 15.0 dn + 2.2 dn + 2.4 dn + 2.6 dn + 2.6 dn+ 3.0 dn + 3.6 dn + 3.8 dn + 4.0 dn + 4.0 dn + 4.6 dn+ 5.4 dn + 5.4 dn + 6.2 dn + 8.0 dn + 8.6 dn + 8.6 dn + 9.2 dn + 9.8 dn + 11.6 dn + 13.4 dn + 14.2 3.0 3.1 3.8 3.8 4.1 4.6 4.7 5.0 5.0 5.4 6.2 6.2 6.9 8.3 9.0 9.0 9.0 9.3 12.3 12.6 12.8 4.0 4.1 5.2 5.2 5.5 6.0 6.1 6.4 6.4 6.8 7.6 7.6 8.6 10.0 10.9 10.9 11.0 11.2 15.1 15.4 15.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 191 BACK-UP RING � Installation Recommendations Table 91: Installation dimensions for the spiral Back-up Ring type, Internal sealing, material PTFE � Inch O-Ring CrossSection-� d2 0.059 0.063 0.070 0.071 0.079 0.094 0.098 0.103 0.104 0.118 0.139 0.140 0.157 0.197 0.209 0.210 0.224 0.236 0.276 0.315 0.331 Back-up Ring Cross section Radial height Thickness W Dynamic Static T 0.049 0.051 0.057 0.057 0.065 0.081 0.085 0.089 0.089 0.102 0.122 0.122 0.138 0.173 0.185 0.185 0.197 0.209 0.240 0.280 0.295 0.043 0.047 0.051 0.051 0.059 0.071 0.075 0.079 0.079 0.091 0.106 0.106 0.122 0.157 0.169 0.169 0.181 0.193 0.228 0.264 0.280 0.020 0.020 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.028 0.033 0.033 0.033 0.033 0.033 0.033 0.049 0.049 0.049 Groove dimensions Groove diameter d6 H9 Dynamic Static inch Groove width Radius b2 +0.010 b3 +0.010 r �0.008 dn + 0.098 dn + 0.102 dn + 0.114 dn + 0.114 dn + 0.130 dn + 0.161 dn + 0.169 dn + 0.177 dn + 0.177 dn + 0.205 dn + 0.244 dn + 0.244 dn + 0.276 dn + 0.346 dn + 0.370 dn + 0.370 dn + 0.394 dn + 0.417 dn + 0.480 dn + 0.559 dn + 0.591 dn + 0.087 dn + 0.094 dn + 0.102 dn + 0.102 dn+ 0.118 dn + 0.142 dn + 0.150 dn + 0.157 dn + 0.157 dn + 0.181 dn+ 0.213 dn+ 0.213 dn+ 0.244 dn+ 0.315 dn+ 0.339 dn+ 0.339 dn+ 0.362 dn+ 0.386 dn+ 0.457 dn+ 0.528 dn+ 0.559 0.118 0.122 0.150 0.150 0.161 0.181 0.185 0.197 0.197 0.213 0.244 0.244 0.272 0.327 0.354 0.354 0.354 0.366 0.484 0.496 0.504 0.157 0.161 0.205 0.205 0.217 0.236 0.240 0.252 0.252 0.268 0.299 0.299 0.339 0.394 0.429 0.429 0.433 0.441 0.594 0.606 0.614 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 ORDERING ExAMPLE Back-up Ring: Applcation: Rod diameter: O-Ring cross section: Back-up Ring material: Type BP (spiral) for O-Ring seal Dynamic, internal sealing dn = 56.00 mm (2.205 inch) d2 = 3.53 mm (0.139 inch) PTFE, bronze-filled (40%) For material code see page 149 TSS Article No. BP 31 0 0560 - PTB4 Back-Up Ring (Spiral) Radial Height (mm) W x 10 T-dimension (Standard, mm) Rod-� (mm) dN x 10 Quality Index (Standard) Material Code (Standard) 192 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Table 92: Preferred series for dynamic application, spiral Back-up Ring Type BP, Internal sealing, material PTFE � Metric Rod � dN f7 4.00 4.00 5.00 5.00 6.00 6.00 8.00 8.00 10.00 10.00 12.00 12.00 14.00 14.00 15.00 15.00 16.00 16.00 18.00 18.00 20.00 20.00 22.00 22.00 25.00 25.00 28.00 28.00 30.00 30.00 32.00 32.00 35.00 35.00 36.00 36.00 40.00 40.00 42.00 42.00 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 6.50 6.90 7.50 7.90 8.50 8.90 10.90 11.30 12.90 13.30 14.90 15.30 16.90 17.30 17.90 18.30 18.90 19.30 20.90 21.30 22.90 23.30 26.50 27.20 29.50 30.20 32.50 33.20 34.50 35.20 36.50 37.20 39.50 40.20 40.50 41.20 46.20 47.00 48.20 49.00 3.00 3.80 3.00 3.80 3.00 3.80 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 3.80 4.10 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 5.00 5.40 6.20 6.90 6.20 6.90 4.00 5.20 4.00 5.20 4.00 5.20 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 5.20 5.50 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 6.40 6.80 7.60 8.60 7.60 8.60 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 4.0 x 1.25 x 0.50 4.0 x 1.45 x 0.70 5.0 x 1.25 x 0.50 5.0 x 1.45 x 0.70 6.0 x 1.25 x 0.50 6.0 x 1.45 x 0.70 8.0 x 1.45 x 0.70 8.0 x 1.65 x 0.70 10.0 x 1.45 x 0.70 10.0 x 1.65 x 0.70 12.0 x 1.45 x 0.70 12.0 x 1.65 x 0.70 14.0 x 1.45 x 0.70 14.0 x 1.65 x 0.70 15.0 x 1.45 x 0.70 15.0 x 1.65 x 0.70 16.0 x 1.45 x 0.70 16.0 x 1.65 x 0.70 18.0 x 1.45 x 0.70 18.0 x 1.65 x 0.70 20.0 x 1.45 x 0.70 20.0 x 1.65 x 0.70 22.0 x 2.25 x 0.70 22.0 x 2.60 x 0.70 25.0 x 2.25 x 0.70 25.0 x 2.60 x 0.70 28.0 x 2.25 x 0.70 28.0 x 2.60 x 0.70 30.0 x 2.25 x 0.70 30.0 x 2.60 x 0.70 32.0 x 2.25 x 0.70 32.0 x 2.60 x 0.70 35.0 x 2.25 x 0.70 35.0 x 2.60 x 0.70 36.0 x 2.25 x 0.70 36.0 x 2.60 x 0.70 40.0 x 3.10 x 0.70 40.0 x 3.50 x 0.85 42.0 x 3.10 x 0.70 42.0 x 3.50 x 0.70 TSS Part No. BP12H00040 BP14H00040 BP12H00050 BP14H00050 BP12H00060 BP14H00060 BP14H00080 BP16H00080 BP14H00100 BP16H00100 BP14H00120 BP16H00120 BP14H00140 BP16H00140 BP14H00150 BP16H00150 BP14H00160 BP16H00160 BP14H00180 BP16H00180 BP14H00200 BP16H00200 BP22H00220 BP2600220 BP22H00250 BP2600250 BP22H00280 BP2600280 BP22H00300 BP2600300 BP22H00320 BP2600320 BP22H00350 BP2600350 BP22H00360 BP2600360 BP31D0400 BP3500400 BP31D0420 BP35D0420 O-Ring TSS Part No. OR1500400 ORAR00007 OR1500500 ORAR00008 OR1500600 ORAR00010 ORAR00011 OR2000800 ORAR00013 OR2001000 ORAR00014 OR2001200 ORAR00015 OR2001400 ORAR00016 OR2001500 ORAR00016 OR2001600 ORAR00018 OR2001800 ORAR00019 OR2002000 ORAR00118 OR3002200 ORAR00120 OR3002500 ORAR00122 OR3002800 ORAR00123 OR3003000 ORAR00125 OR3003200 ORAR00126 OR3003500 ORAR00127 OR3003600 ORAR00223 OR4004000 ORAR00223 OR4004200 O-Ring dimension d1 x d2 4.00 x 1.50 3.68 x 1.78 5.00 x 1.50 4.47x 1.78 6.00 x 1.50 6.07 x 1.78 7.65 x 1.78 8.00 x 2.00 10.82 x 1.78 10.00 x 2.00 12.42 x 1.78 12.00 x 2.00 14.00 x 1.78 14.00 x 2.00 15.60 x 1.78 15.00 x 2.00 15.60 x 1.78 16.00 x 2.00 18.77 x 1.78 18.00 x 2.00 20.35 x 1.78 20.00 x 2.00 21.89 x 2.62 22.00 x 3.00 25.07 x 2.62 25.00 x 3.00 28.24 x 2.62 28.00 x 3.00 29.83 x 2.62 30.00 x 3.00 31.42 x 2.62 32.00 x 3.00 24.59 x 2.62 35.00 x 3.00 36.17 x 2.62 36.00 x 3.00 40.87 x 3.53 40.00 x 4.00 40.87 x 3.53 42.00 x 2.00 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 193 BACK-UP RING � Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 45.00 45.00 48.00 48.00 50.00 50.00 52.00 52.00 55.00 55.00 56.00 56.00 60.00 60.00 63.00 63.00 65.00 65.00 70.00 70.00 75.00 75.00 80.00 80.00 85.00 80.00 90.00 90.00 95.00 95.00 100.00 100.00 105.00 105.00 110.00 110.00 115.00 115.00 120.00 120.00 125.00 125.00 51.20 52.00 54.20 55.00 56.20 57.00 58.20 59.00 61.20 62.00 62.20 63.00 66.20 97.00 69.20 70.00 71.20 72.00 76.20 77.00 81.20 82.00 88.80 89.40 93.80 89.40 98.80 99.40 103.80 104.40 108.80 109.40 113.80 114.40 118.80 119.40 123.80 124.40 128.80 129.40 133.80 134.40 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 6.20 6.90 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 8.30 9.00 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 7.60 8.60 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 10.00 10.90 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 45.0 x 3.10 x 0.70 45.0 x 3.50 x 0.85 48.0 x 3.10 x 0.70 48.0 x 3.50 x 0.85 50.0 x 3.10 x 0.70 50.0 x 3.50 x 0.85 52.0 x 3.10 x 0.70 52.0 x 3.50 x 0.85 55.0 x 3.10 x 0.70 55.0 x 3.50 x 0.85 56.0 x 3.10 x 0.70 56.0 x 3.50 x 0.85 60.0 x 3.10 x 0.70 60.0 x 3.50 x 0.85 63.0 x 3.10 x 0.70 63.0 x 3.50 x 0.85 65.0 x 3.10 x 0.70 65.0 x 3.50 x 0.85 70.0 x 3.10 x 0.70 70.0 x 3.50 x 0.85 75.0 x 3.1 x 0.7 75.0 x 3.5 x 0.9 80.0 x 4.4 x 0.9 80.0 x 4.7 x 0.9 85.0 x 4.4 x 0.9 80.0 x 4.7 x 0.9 90.0 x 4.4 x 0.9 90.0 x 4.7 x 0.9 95.0 x 4.4 x 0.9 95.0 x 4.7 x 0.9 100.0 x 4.4 x 0.9 100.0 x 4.7 x 0.9 105.0 x 4.4 x 0.9 105.0 x 4.7 x 0.9 110.0 x 4.4 x 0.9 110.0 x 4.7 x 0.9 115.0 x 4.4 x 0.9 115.0 x 4.7 x 0.9 120.0 x 4.4 x 0.9 120.0 x 4.7 x 0.9 125.0 x 4.4 x 0.9 125.0 x 4.7 x 0.9 TSS Part No. BP31D0450 BP3500450 BP31D0480 BP3500480 BP31D0500 BP3500500 BP31D0520 BP3500520 BP31D0550 BP3500550 BP31D0560 BP3500560 BP31D0600 BP3500600 BP31D0630 BP3500630 BP31D0650 BP3500650 BP31D0700 BP3500700 BP31D0750 BP3500750 BP4400800 BP4700800 BP4400850 BP4700850 BP4400900 BP4700900 BP4400950 BP4700950 BP4401000 BP4701000 BP4401050 BP4701050 BP4401100 BP4701100 BP4401150 BP4701150 BP4401200 BP4701200 BP4401250 BP4701250 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00224 OR4004500 ORAR00225 OR4004800 ORAR00226 OR4005000 ORAR00226 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005600 ORAR00229 OR4006000 ORAR00230 OR4006300 ORAR00231 OR4006500 ORAR00232 OR4007000 ORAR00234 OR4007500 OR5008000 ORAR00339 OR5008500 ORAR00340 OR5009000 ORAR00342 OR5009500 ORAR00343 OR5010000 ORAR00345 OR5010500 ORAR00346 OR5011000 ORAR00348 OR5011500 ORAR00349 OR5012000 ORAR00351 OR5012500 ORAR00353 44.04 x 3.53 45.00 x 4.00 47.22 x 3.53 48.00 x 4.00 50.39 x 3.53 50.00 x 4.00 50.39 x 3.53 52.00 x 4.00 53.57 x 3.53 55.00 x 4.00 56.74 x 3.53 56.00 x 4.00 59.92 x 3.53 60.00 x 4.00 63.09 x 3.53 63.00 x 4.00 66.27 x 3.53 65.00 x 4.00 69.44 x 3.53 70.00 x 4.00 75.79 x 3.53 75.00 x 4.00 80.00 x 5.00 81.92 x 5.33 85.00 x 5.00 85.09 x 5.33 90.00 x 5.00 91.44 x 5.33 95.00 x 5.00 94.62 x 5.33 100.00 x 5.00 100.97 x 5.33 105.00 x 5.00 104.14 x 5.33 110.00 x 5.00 110.49 x 5.33 115.00 x 5.00 113.67 x 5.33 120.00 x 5.00 120.02 x 5.33 125.00 x 5.00 126.37 x 5.33 194 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 Groove � d6 H9 Groove width b2 +0.25 b3 +0.25 Radius r �0.2 130.00 130.00 135.00 140.00 150.00 160.00 170.00 180.00 190.00 200.00 210.00 220.00 230.00 240.00 250.00 280.00 300.00 320.00 350.00 360.00 400.00 138.80 139.40 147.20 152.20 162.20 172.20 182.20 192.20 202.20 212.20 222.20 232.20 242.20 252.20 262.20 292.20 312.20 332.20 362.20 372.20 412.20 8.30 9.00 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 12.30 10.00 10.90 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 15.10 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension ID x W x T mm 130.0 x 4.4 x 0.9 130.0 x 4.7 x 0.9 135.0 x 6.1 x 1.3 140.0 x 6.1 x 1.3 150.0 x 6.1 x 1.3 160.0 x 6.1 x 1.3 170.0 x 6.1 x 1.3 180.0 x 6.1 x 1.3 190.0 x 6.1 x 1.3 200.0 x 6.1 x 1.3 210.0 x 6.1 x 1.3 220.0 x 6.1 x 1.3 230.0 x 6.1 x 1.3 240.0 x 6.1 x 1.3 250.0 x 6.1 x 1.3 280.0 x 6.1 x 1.3 300.0 x 6.1 x 1.3 320.0 x 6.1 x 1.3 350.0 x 6.1 x 1.3 360.0 x 6.1 x 1.3 400.0 x 6.1 x 1.3 TSS Part No. O-Ring TSS Part No. BP4401300 BP4701300 BP6101350 BP6101400 BP6101500 BP6101600 BP6101700 BP6101800 BP6101900 BP6102000 BP6102100 BP6102200 BP6102300 BP6102400 BP6102500 BP6102800 BP6103000 BP6103200 BP6103500 BP6103600 BP6104000 OR5013000 ORAR00354 ORAR00432 ORAR00433 ORAR00437 ORAR00438 ORAR00440 ORAR00442 ORAR00443 ORAR00445 ORAR00446 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00451 ORAR00453 ORAR00454 ORAR00457 ORAR00457 ORAR00461 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. O-Ring dimension d1 x d2 130.00 x 5.00 129.54 x 5.33 135.89 x 6.99 139.07 x 6.99 151.77 x 6.99 158.12 x 6.99 170.82 x 6.99 183.52 x 6.99 189.87 x 6.99 202.57 x 6.99 215.27 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 253.37 x 6.99 278.77 x 6.99 304.17 x 6.99 316.87 x 6.99 354.97 x 6.99 354.97 x 6.99 405.26 x 6.99 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 195 BACK-UP RING � Installation Recommendations Table 93: Preferred series for dynamic application, spiral Back-up Ring Type BP, Internal sealing, material PTFE � Inch Rod � dN f7 Groove � d6 H9 0.157 0.157 0.197 0.197 0.236 0.236 0.315 0.315 0.394 0.394 0.472 0.472 0.551 0.551 0.591 0.591 0.630 0.630 0.709 0.709 0.787 0.787 0.866 0.866 0.984 0.984 1.102 1.102 1.181 1.181 1.260 1.260 1.378 1.378 1.417 1.417 1.575 1.575 1.654 1.654 0.256 0.272 0.295 0.311 0.335 0.350 0.429 0.445 0.508 0.524 0.587 0.602 0.665 0.681 0.705 0.720 0.744 0.760 0.823 0.839 0.902 0.917 1.043 1.071 1.161 1.189 1.280 1.307 1.358 1.386 1.437 1.465 1.555 1.583 1.594 1.622 1.819 1.850 1.898 1.929 Groove width b2 b3 +0.010 +0.010 0.118 0.150 0.118 0.150 0.118 0.150 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.150 0.161 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.197 0.213 0.244 0.272 0.244 0.272 0.157 0.205 0.157 0.205 0.157 0.205 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.205 0.217 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.252 0.268 0.299 0.339 0.299 0.339 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 0.157 x 0.049 x 0.020 0.157 x 0.057 x 0.028 0.197 x 0.049 x 0.020 0.197 x 0.057 x 0.028 0.236 x 0.049 x 0.020 0.236 x 0.057 x 0.028 0.315 x 0.057 x 0.028 0.315 x 0.065 x 0.028 0.394 x 0.057 x 0.028 0.394 x 0.065 x 0.028 0.472 x 0.057 x 0.028 0.472 x 0.065 x 0.028 0.551 x 0.057 x 0.028 0.551 x 0.065 x 0.028 0.591 x 0.057 x 0.028 0.591 x 0.065 x 0.028 0.630 x 0.057 x 0.028 0.630 x 0.065 x 0.028 0.709 x 0.057 x 0.028 0.709 x 0.065 x 0.028 0.787 x 0.057 x 0.028 0.787 x 0.065 x 0.028 0.866 x 0.089 x 0.028 0.866 x 0.102 x 0.028 0.984 x 0.089 x 0.028 0.984 x 0.102 x 0.028 1.102 x 0.089 x 0.028 1.102 x 0.102 x 0.028 1.181 x 0.089 x 0.028 1.181 x 0.102 x 0.028 1.260 x 0.089 x 0.028 1.260 x 0.102 x 0.028 1.378 x 0.089 x 0.028 1.378 x 0.102 x 0.028 1.417 x 0.089 x 0.028 1.378 x 0.102 x 0.028 1.575 x 0.122 x 0.028 1.575 x 0.138 x 0.033 1.654 x 0.122 x 0.028 1.654 x 0.138 x 0.028 BP12H00040 OR1500400 BP14H00040 ORAR00007 BP12H00050 OR1500500 BP14H00050 ORAR00008 BP12H00060 OR1500600 BP14H00060 ORAR00010 BP14H00080 ORAR00011 BP16H00080 OR2000800 BP14H00100 ORAR00013 BP16H00100 OR2001000 BP14H00120 ORAR00014 BP16H00120 OR2001200 BP14H00140 ORAR00015 BP16H00140 OR2001400 BP14H00150 ORAR00016 BP16H00150 OR2001500 BP14H00160 ORAR00016 BP16H00160 OR2001600 BP14H00180 ORAR00018 BP16H00180 OR2001800 BP14H00200 ORAR00019 BP16H00200 OR2002000 BP22H00220 ORAR00118 BP2600220 OR3002200 BP22H00250 ORAR00120 BP2600250 OR3002500 BP22H00280 ORAR00122 BP2600280 OR3002800 BP22H00300 ORAR00123 BP2600300 OR3003000 BP22H00320 ORAR00125 BP2600320 OR3003200 BP22H00350 ORAR00126 BP2600350 OR3003500 BP22H00360 ORAR00127 BP2600350 OR3003500 BP31D0400 ORAR00223 BP3500400 OR4004000 BP31D0420 ORAR00223 BP35D0420 OR4004200 0.157 x 0.059 0.145 x 0.070 0.197 x 0.059 0.176 x 0.070 0.236 x 0.059 0.239 x 0.070 0.301 x 0.070 0.315 x 0.079 0.426 x 0.070 0.394 x 0.079 0.489 x 0.070 0.472 x 0.079 0.551 x 0.070 0.551 x 0.079 0.614 x 0.070 0.591 x 0.079 0.614 x 0.070 0.630 x 0.079 0.739 x 0.070 0.709 x 0.079 0.801 x 0.070 0.787 x 0.079 0.862 x 0.103 0.866 x 0.118 0.987 x 0.103 0.984 x 0.118 1.112 x 0.103 1.102 x 0.118 1.174 x 0.103 1.181 x 0.118 1.237 x 0.103 1.260 x 0.118 0.968 x 0.103 1.378 x 0.118 1.424 x 0.103 1.378 x 0.118 1.609 x 0.139 1.575 x 0.157 1.609 x 0.139 1.654 x 0.079 196 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 Groove � d6 H9 1.772 1.772 1.890 1.890 1.969 1.969 2.047 2.047 2.165 2.165 2.205 2.205 2.362 2.362 2.480 2.480 2.559 2.559 2.756 2.756 2.953 3.150 2.953 2.953 3.150 3.150 3.346 3.346 3.543 3.543 3.740 3.740 3.937 3.937 4.134 4.134 4.331 4.331 4.528 4.528 2.016 2.047 2.134 2.165 2.213 2.244 2.291 2.323 2.409 2.441 2.449 2.480 2.606 3.819 2.724 2.756 2.803 2.835 3.000 3.031 3.197 3.496 3.197 3.228 3.496 3.520 3.693 3.717 3.890 3.913 4.087 4.110 4.283 4.307 4.480 4.504 4.677 4.701 4.874 4.898 Groove width b2 b3 +0.010 +0.010 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.272 0.244 0.327 0.244 0.272 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.327 0.354 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.339 0.299 0.394 0.299 0.339 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 0.394 0.429 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 1.772 x 0.122 x 0.028 1.772 x 0.138 x 0.033 1.890 x 0.122 x 0.028 1.890 x 0.138 x 0.033 1.969 x 0.122 x 0.028 1.969 x 0.138 x 0.033 2.047 x 0.122 x 0.028 2.047 x 0.138 x 0.033 2.165 x 0.122 x 0.028 2.165 x 0.138 x 0.033 2.205 x 0.122 x 0.028 2.205 x 0.138 x 0.033 2.362 x 0.122 x 0.028 2.362 x 0.138 x 0.033 2.480 x 0.122 x 0.028 2.480 x 0.138 x 0.033 2.559 x 0.122 x 0.028 2.559 x 0.138 x 0.033 2.756 x 0.122 x 0.028 2.756 x 0.138 x 0.033 2.953 x 0.122 x 0.028 3.150 x 0.173 x 0.033 2.953 x 0.122 x 0.028 2.953 x 0.138 x 0.033 3.150 x 0.173 x 0.033 3.150 x 0.185 x 0.033 3.346 x 0.173 x 0.033 3.346 x 0.185 x 0.033 3.543 x 0.173 x 0.033 3.543 x 0.185 x 0.033 3.740 x 0.173 x 0.033 3.740 x 0.185 x 0.033 3.937 x 0.173 x 0.033 3.937 x 0.185 x 0.033 4.134 x 0.173 x 0.033 4.134 x 0.185 x 0.033 4.331 x 0.173 x 0.033 4.331 x 0.185 x 0.033 4.528 x 0.173 x 0.033 4.528 x 0.185 x 0.033 BP31D0450 BP3500450 BP31D0480 BP3500480 BP31D0500 BP3500500 BP31D0520 BP3500520 BP31D0550 BP3500550 BP31D0560 BP3500560 BP31D0600 BP3500600 BP31D0630 BP3500630 BP31D0650 BP3500650 BP31D0700 BP3500700 BP31D0750 BP4400800 BP31D0750 BP3500750 BP4400800 BP4700800 BP4400850 BP4700850 BP4400900 BP4700900 BP4400950 BP4700950 BP4401000 BP4701000 BP4401050 BP4701050 BP4401100 BP4701100 BP4401150 BP4701150 ORAR00224 OR4004500 ORAR00225 OR4004800 ORAR00226 OR4005000 ORAR00226 OR4005200 ORAR00227 OR4005500 ORAR00228 OR4005600 ORAR00229 OR4006000 ORAR00230 OR4006300 ORAR00231 OR4006500 ORAR00232 OR4007000 ORAR00234 OR5008000 ORAR00234 OR4007500 OR5008000 ORAR00339 OR5008500 ORAR00340 OR5009000 ORAR00342 OR5009500 ORAR00343 OR5010000 ORAR00345 OR5010500 ORAR00346 OR5011000 ORAR00348 OR5011500 ORAR00349 1.734 x 0.139 1.772 x 0.157 1.859 x 0.139 1.890 x 0.157 1.984 x 0.139 1.969 x 0.157 1.984 x 0.139 2.047 x 0.157 2.109 x 0.139 2.165 x 0.157 2.234 x 0.139 2.205 x 0.157 2.359 x 0.139 2.362 x 0.157 2.484 x 0.139 2.480 x 0.157 2.609 x 0.139 2.559 x 0.157 2.734 x 0.139 2.756 x 0.157 2.984 x 0.139 3.150 x 0.197 2.984 x 0.139 2.953 x 0.157 3.150 x 0.197 3.225 x 0.210 3.346 x 0.197 3.350 x 0.210 3.543 x 0.197 3.600 x 0.210 3.740 x 0.197 3.725 x 0.210 3.937 x 0.197 3.975 x 0.210 4.134 x 0.197 4.100 x 0.210 4.331 x 0.197 4.350 x 0.210 4.528 x 0.197 4.475 x 0.210 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 197 BACK-UP RING � Installation Recommendations Rod � dN f7 Groove � d6 H9 4.724 4.724 4.921 4.921 5.118 5.118 5.315 5.512 5.906 6.299 6.693 7.087 7.480 7.874 8.268 8.661 9.055 9.449 9.843 11.024 11.811 12.598 13.780 14.173 15.748 5.071 5.094 5.268 5.291 5.465 5.488 5.795 5.992 6.386 6.780 7.173 7.567 7.961 8.354 8.748 9.142 9.535 9.929 10.323 11.504 12.291 13.079 14.260 14.654 16.228 Groove width b2 b3 +0.010 +0.010 0.327 0.354 0.327 0.354 0.327 0.354 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.484 0.394 0.429 0.394 0.429 0.394 0.429 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 0.594 Radius r �0.008 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x W x T TSS Part No. O-Ring TSS Part No. O-Ring dimension d1 x d2 inch 4.724 x 0.173 x 0.033 4.724 x 0.185 x 0.033 4.921 x 0.173 x 0.033 4.921 x 0.185 x 0.033 5.118 x 0.173 x 0.033 5.118 x 0.185 x 0.033 5.315 x 0.240 x 0.049 5.512 x 0.240 x 0.049 5.906 x 0.240 x 0.049 6.299 x 0.240 x 0.049 6.693 x 0.240 x 0.049 7.087 x 0.240 x 0.049 7.480 x 0.240 x 0.049 7.874 x 0.240 x 0.049 8.268 x 0.240 x 0.049 8.661 x 0.240 x 0.049 9.055 x 0.240 x 0.049 9.449 x 0.240 x 0.049 9.843 x 0.240 x 0.049 11.024 x 0.240 x 0.049 11.811 x 0.240 x 0.049 12.598 x 0.240 x 0.049 13.780 x 0.240 x 0.049 14.173 x 0.240 x 0.049 15.748 x 0.240 x 0.049 BP4401200 BP4701200 BP4401250 BP4701250 BP4401300 BP4701300 BP6101350 BP6101400 BP6101500 BP6101600 BP6101700 BP6101800 BP6101900 BP6102000 BP6102100 BP6102200 BP6102300 BP6102400 BP6102500 BP6102800 BP6103000 BP6103200 BP6103500 BP6103600 BP6104000 OR5012000 4.724 x 0.197 ORAR00351 4.725 x 0.210 OR5012500 4.921 x 0.197 ORAR00353 4.975 x 0.210 OR5013000 5.118 x 0.197 ORAR00354 5.100 x 0.210 ORAR00432 5.350 x 0.275 ORAR00433 5.475 x 0.275 ORAR00437 5.975 x 0.275 ORAR00438 6.225 x 0.275 ORAR00440 6.725 x 0.275 ORAR00442 7.225 x 0.275 ORAR00443 7.475 x 0.275 ORAR00445 7.975 x 0.275 ORAR00446 8.475 x 0.275 ORAR00446 8.475 x 0.275 ORAR00447 8.975 x 0.275 ORAR00448 9.475 x 0.275 ORAR00449 9.975 x 0.275 ORAR00451 10.975 x 0.275 ORAR00453 11.975 x 0.275 ORAR00454 12.475 x 0.275 ORAR00457 13.975 x 0.275 ORAR00457 13.975 x 0.275 ORAR00461 15.955 x 0.275 Further sizes available on request. This table shows the possible range of available dimensions (Back-up Rings). However, these dimensions are not always stock items. 198 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations H.3 External (Piston) and Internal (Rod) Sealing, Static Applications only H.3.1 CONCAVe BACk-UP rING TyPe (BB), MATerIAL NBr AND FkM FOr O-rINGS IN ACCOrDANCe WITH ISO 3601-1 / AS568 The following figure and tables include installation recommendations and Back-up Ring dimensions for internal and external sealing applications with the concave Back-up Ring type BB (uncut), material NBR and FKM. b3 T P b2 r PP r W ID OD DN d3 Smax /2 Smax /2 d6 dN BB External Sealing/Bidirectional Pressure . Figure 61: Installation drawing internal and external sealing, concave Back-up Ring type BB Internal Sealing/Bidirectional Pressure Table 94: Installation dimensions for the concave Back-up Ring Type BB, External and Internal Sealing, material NBR and FKM � Metric O-Ring Cross-Section-� in accordance with ISO 3601-1 AS568 d2 Size code (dash-no.) ISO 3601-1 AS568 1.78 2.62 3.53 5.33 6.33 004 to 050 102 to 178 201 to 284 309 to 395 425 to 475 Back-up Ring Cross section Radial Thickness height Groove dimensions Groove diameter external internal Groove width Radius Radial clearance W 1.35 2.18 3.00 4.65 5.99 T 1.14 1.14 1.02 1.52 2.44 d3 -0.1 mm d6 +0.1 b2 +0.25 b3 +0.25 Dn - 2.9 dn + 2.9 3.60 5.00 Dn - 4.5 dn + 4.5 4.50 5.90 Dn - 6.2 dn + 6.2 5.60 7.00 Dn - 9.4 dn + 9.4 7.90 9.60 Dn - 12.2 dn+ 12.2 10.70 13.20 r �0.2 0.25 0.25 0.25 0.25 0.25 S max. 0.06 0.06 0.08 0.08 0.10 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 199 BACK-UP RING � Installation Recommendations Table 95: Installation dimensions for the concave Back-up Ring Type BB, External and Internal sealing, material NBR and FKM � Inch O-Ring Cross-Section-� in accordance with ISO 3601-1 AS568 d2 Size code (dash-no.) ISO 3601-1 AS568 0.070 0.103 0.139 0.210 0.249 004 to 050 102 to 178 201 to 284 309 to 395 425 to 475 Back-up Ring Cross section Radial Thickheight ness Groove dimensions Groove diameter external internal Groove width Radial clearance Radius W 0.053 0.086 0.118 0.183 0.236 T 0.045 0.045 0.040 0.060 0.096 d3 -0.004 d6 +0.004 b2 +0.010 b3 +0.010 r �0.008 inch Dn - 0.114 dn + 0.114 0.142 004 to 050 0.010 Dn - 0.177 dn + 0.177 0.177 102 to 178 0.010 Dn - 0.244 dn + 0.244 0.220 201 to 284 0.010 Dn - 0.370 dn + 0.370 0.311 309 to 395 0.010 Dn - 0.480 dn+ 0.480 0.421 425 to 475 0.010 S max. 0.002 0.002 0.003 0.003 0.004 ORDERING ExAMPLE Back-up Ring: Application: Bore diameter: O-Ring cross section: Back-up Ring material: Concave type BB (uncut) for O-Ring seal Static, external sealing Dn = 38.00 mm (1.496 inch) d2 = 1.78 mm (0.070 inch) N962N (NBR 90 Shore A) For material code see page 149 TSS Article No. BB P8 0B028 - N962N Back-Up Ring (Uncut) TSS Series No. Dimension Code based on ISO 3601/AS568 Quality Index (Standard) Material Code (Standard) Table 96: Preferred series for static application, concave Back-up Ring, based on ISO 3601-1 O-Ring series, Type BB (uncut), Internal sealing, material NBR and FKM � Metric Rod � dN f7 2.0 2.5 3.0 4.0 5.0 5.5 6.5 8.0 9.5 11.0 Bore � DN H9 5.2 6.0 6.5 7.0 8.0 9.0 10.0 11.0 13.0 14.0 Groove width b2 +0.25 b3 +0.25 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 2.44 x 5.14 x 1.14 3.24 x 5.94 x 1.14 3.56 x 6.26 x 1.14 4.74 x 7.04 x 1.14 5.13 x 7.83 x 1.14 5.94 x 8.64 x 1.14 6.73 x 9.43 x 1.14 8.31 x 11.01 x 1.14 9.91 x 12.61 x 1.14 11.56 x 14.26 x 1.14 BBP80B004 BBP80B005 BBP80B006 BBP80B007 BBP80B008 BBP80B009 BBP80B010 BBP80B011 BBP80B012 BBP80B013 O-Ring TSS Part No. ORAR00004 ORAR00005 ORAR00006 ORAR00007 ORAR00008 ORAR00009 ORAR00010 ORAR00011 ORAR00012 ORAR00013 O-Ring dimension d1 x d2 1.78 x 1.78 2.57 x 1.78 2.90 x 1.78 3.68 x 1.78 4.47 x 1.78 5.28 x 1.78 6.07 x 1.78 7.65 x 1.78 9.25 x 1.78 10.82 x 1.78 200 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 13.0 14.0 16.0 17.0 19.0 20.0 22.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 38.0 41.0 44.5 48.0 51.0 54.0 57.0 60.0 63.0 67.0 70.0 73.0 76.0 83.0 89.0 95.0 102.0 108.0 114.0 121.0 127.0 133.0 1.6 2.5 3.0 4.0 5.0 Bore � DN H9 16.0 17.0 19.0 21.0 22.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.5 38.0 41.0 44.5 48.0 51.0 54.0 57.0 60.0 63.5 67.0 70.0 73.0 76.0 80.0 86.0 92.0 99.0 105.0 111.0 118.0 124.0 130.0 137.0 6.3 7.0 8.0 9.0 9.5 Groove width b2 +0.25 b3 +0.25 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 3.6 5.0 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 13.16 x 15.86 x 1.14 14.73 x 17.43 x 1.14 16.33 x 19.03 x 1.14 17.91 x 20.61 x 1.14 19.51 x 22.21 x 1.14 21.08 x 23.78 x 1.14 22.68 x 25.38 x 1.14 24.26 x 26.96 x 1.14 25.86 x 28.56 x 1.14 27.43 x 30.13 x 1.14 29.03 x 31.73 x 1.14 30.61 x 33.31 x 1.14 32.21 x 34.91 x 1.14 33.78 x 36.48 x 1.14 35.38 x 38.08 x 1.14 38.56 x 41.26 x 1.14 41.73 x 44.43 x 1.14 44.91 x 47.61 x 1.14 48.08 x 50.78 x 1.14 51.26 x 53.96 x 1.14 54.53 x 57.13 x 1.14 57.61 x 60.31 x 1.14 60.78 x 63.48 x 1.14 63.96 x 66.66 x 1.14 67.13 x 69.83 x 1.14 70.31 x 73.01 x 1.14 73.48 x 76.18 x 1.14 76.66 x 79.36 x 1.14 83.01 x 85.71 x 1.14 89.36 x 92.06 x 1.14 95.71 x 98.41 x 1.14 102.06 x 104.76 x 1.14 108.41 x 111.11 x 11.4 114.76 x 117.46 x 1.14 121.11 x 123.81 x 1.14 127.46 x 130.16 x 1.14 133.81 x 136.50 x 1.14 1.96 x 6.32 x 1.14 2.77 x 7.13 x 1.14 3.56 x 7.92 x 1.14 4.34 x 8.70 x 1.14 5.13 x 9.49 x 1.14 BBP80B014 BBP80B015 BBP80B016 BBP80B017 BBP80B018 BBP80B019 BBP80B020 BBP80B021 BBP80B022 BBP80B023 BBP80B024 BBP80B025 BBP80B026 BBP80B027 BBP80B028 BBP80B029 BBP80B030 BBP80B031 BBP80B032 BBP80B033 BBP80B034 BBP80B035 BBP80B036 BBP80B037 BBP80B038 BBP80B039 BBP80B040 BBP80B041 BBP80B042 BBP80B043 BBP80B044 BBP80B045 BBP80B046 BBP80B047 BBP80B048 BBP80B049 BBP80B050 BBP80B102 BBP80B103 BBP80B104 BBP80B105 BBP80B106 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00014 ORAR00015 ORAR00016 ORAR00017 ORAR00018 ORAR00019 ORAR00020 ORAR00021 ORAR00022 ORAR00023 ORAR00024 ORAR00025 ORAR00026 ORAR00027 ORAR00028 ORAR00029 ORAR00030 ORAR00031 ORAR00032 ORAR00033 ORAR00034 ORAR00035 ORAR00036 ORAR00037 ORAR00038 ORAR00039 ORAR00040 ORAR00041 ORAR00042 ORAR00043 ORAR00044 ORAR00045 ORAR00046 ORAR00047 ORAR00048 ORAR00049 ORAR00050 ORAR00102 ORAR00103 ORAR00104 ORAR00105 ORAR00106 12.42 x 1.78 14.00 x 1.78 15.60 x 1.78 17.17 x 1.78 18.77 x 1.78 20.35 x 1.78 21.95 x 1.78 23.52 x 1.78 25.12 x 1.78 26.70 x 1.78 28.30 x 1.78 29.87 x 1.78 31.47 x 1.78 33.05 x 1.78 34.65 x 1.78 37.82 x 1.78 41.00 x 1.78 44.17 x 1.78 47.35 x 1.78 50.52 x 1.78 53.70 x 1.78 56.87 x 1.78 60.05 x 1.78 63.22 x 1.78 66.40 x 1.78 69.57 x 1.78 72.75 x 1.78 75.92 x 1.78 82.27 x 1.78 88.62 x 1.78 94.97 x 1.78 101.32 x 1.78 107.67 x 1.78 114.02 x 1.78 120.37 x 1.78 126.72 x 1.78 133.07 x 1.78 1.24 x 2.62 2.06 x 2.62 2.84 x 2.62 3.63 x 2.62 4.42 x 2.62 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 201 BACK-UP RING � Installation Recommendations Rod � dN f7 5.5 6.5 8.0 9.5 11.0 13.0 14.0 16.0 17.0 19.0 20.0 22.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.5 38.0 40.0 41.0 43.0 44.5 46.0 48.0 49.0 51.0 52.0 54.0 55.0 57.0 59.0 60.0 62.0 63.0 65.0 67.0 68.0 70.0 Bore � DN H9 10.0 11.0 13.0 14.0 16.0 17.0 19.0 21.0 22.0 24.0 25.0 27.00 29.0 30.0 32.0 33.0 35.0 36.5 38.0 40.0 41.0 43.0 44.5 46.0 48.0 50.0 51.0 52.0 54.0 55.5 57.0 58.0 60.0 62.0 63.5 65.0 67.0 68.0 70.0 71.0 73.0 75.0 Groove width b2 +0.25 b3 +0.25 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 5.94 x 10.30 x 1.14 6.73 x 11.09 x 1.14 8.31 x 12.67 x 1.14 9.91 x 14.27 x 1.14 11.48 x 15.84 x 1.14 13.08 x 17.44 x 1.14 14.66 x 19.02 x 1.14 16.26 x 20.62 x 1.14 17.83 x 22.19 x 1.14 19.43 x 23.79 x 1.14 21.11 x 25.47 x 1.14 22.68 x 27.04 x 1.14 24.28 x 28.64 x 1.14 25.86 x 30.22 x 1.14 27.46 x 31.82 x 1.14 29.03 x 33.39 x 1.14 30.63 x 34.99 x 1.14 32.21 x 36.57 x 1.14 33.81 x 38.17 x 1.14 35.38 x 39.74 x 1.14 36.98 x 41.34 x 1.14 38.56 x 42.92 x 1.14 40.16 x 44.52 x 1.14 41.73 x 46.09 x 1.14 43.33 x 47.69 x 1.14 44.91 x 49.27 x 1.14 46.51 x 50.87 x 1.14 48.08 x 52.44 x 1.14 49.86 x 54.04 x 1.14 51.26 x 55.62 x 1.14 52.86 x 57.22 x 1.14 54.43 x 58.79 x 1.14 56.03 x 60.39 x 1.14 57.61 x 61.97 x 1.14 59.21 x 63.57 x 1.14 60.78 x 65.14 x 1.14 62.38 x 66.74 x 1.14 63.96 x 68.32 x 1.14 65.56 x 69.92 x 1.14 67.13 x 71.49 x 1.14 68.73 x 73.09 x 1.14 70.31 x 74.67 x 1.14 BBP80B107 BBP80B108 BBP80B109 BBP80B110 BBP80B111 BBP80B112 BBP80B113 BBP80B114 BBP80B115 BBP80B116 BBP80B117 BBP80B118 BBP80B119 BBP80B120 BBP80B121 BBP80B122 BBP80B123 BBP80B124 BBP80B125 BBP80B126 BBP80B127 BBP80B128 BBP80B129 BBP80B130 BBP80B131 BBP80B132 BBP80B133 BBP80B134 BBP80B135 BBP80B136 BBP80B137 BBP80B138 BBP80B139 BBP80B140 BBP80B141 BBP80B142 BBP80B143 BBP80B144 BBP80B145 BBP80B146 BBP80B147 BBP80B148 O-Ring TSS Part No. ORAR00107 ORAR00108 ORAR00109 ORAR00110 ORAR00111 ORAR00112 ORAR00113 ORAR00114 ORAR00115 ORAR00116 ORAR00117 ORAR00118 ORAR00119 ORAR00120 ORAR00121 ORAR00122 ORAR00123 ORAR00124 ORAR00125 ORAR00126 ORAR00127 ORAR00128 ORAR00129 ORAR00130 ORAR00131 ORAR00132 ORAR00133 ORAR00134 ORAR00135 ORAR00136 ORAR00137 ORAR00138 ORAR00139 ORAR00140 ORAR00141 ORAR00142 ORAR00143 ORAR00144 ORAR00145 ORAR00146 ORAR00147 ORAR00148 O-Ring dimension d1 x d2 5.23 x 2.62 6.02 x 2.62 7.59 x 2.62 9.19 x 2.62 10.77 x 2.62 12.37 x 2.62 13.94 x 2.62 15.54 x 2.62 17.12 x 2.62 18.72 x 2.62 20.29 x 2.62 21.89 x 2.62 23.47 x 2.62 25.07 x 2.62 26.64 x 2.62 28.24 x 2.62 29.82 x 2.62 31.42 x 2.62 32.99 x 2.62 34.59 x 2.62 36.17 x 2.62 37.77 x 2.62 39.34 x 2.62 40.94 x 2.62 42.52 x 2.62 44.12 x 2.62 45.69 x 2.62 47.29 x 2.62 48.90 x 2.62 50.47 x 2.62 52.07 x 2.62 53.64 x 2.62 55.25 x 2.62 56.82 x 2.62 58.42 x 2.62 59.99 x 2.62 61.60 x 2.62 63.17 x 2.62 64.77 x 2.62 66.34 x 2.62 67.95 x 2.62 69.52 x 2.62 202 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 71.0 73.0 76.0 83.0 89.0 95.0 102.0 108.0 114.0 121.0 127.0 133.0 140.0 146.0 152.0 159.0 165.0 172.0 178.0 184.0 190.0 197.0 203.0 210.0 216.0 222.0 229.0 235.0 241.0 248.0 5.0 6.5 8.0 9.5 11.0 13.0 14.0 16.0 17.0 19.0 20.0 22.0 Bore � DN H9 76.0 78.0 81.0 87.0 94.0 100.0 106.0 113.0 119.0 125.0 132.0 138.0 144.0 151.0 157.0 164.0 170.0 176.0 183.0 189.0 195.0 202.0 208.0 214.0 221.0 227.0 233.0 240.0 246.0 252.0 11.0 13.0 14.0 16.0 17.0 19.0 21.0 22.0 24.0 25.0 27.0 29.0 Groove width b2 +0.25 b3 +0.25 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 4.5 5.9 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 71.91 x 76.27 x 1.14 73.48 x 77.84 x 1.14 76.66 x 81.02 x 1.14 83.01 x 87.37 x 1.14 89.36 x 93.72 x 1.14 95.71 x 100.07 x 1.14 102.06 x 106.42 x 1.14 108.41 x 112.77 x 1.14 114.76 x 119.12 x 1.14 121.11 x 125.47 x 1.14 127.46 x 131.82 x 1.14 133.81 x 138.17 x 1.14 140.16 x 144.52 x 1.14 146.51 x 150.87 x 1.14 152.86 x 157.22 x 1.14 159.21 x 163.57 x 1.14 165.56 x 169.92 x 1.14 171.91 x 176.27 x 1.14 178.25 x 182.61 x 1.14 184.61 x 188.97 x 1.14 190.96 x 195.32 x 1.14 197.31 x 201.67 x 1.14 203.66 x 208.02 x 1.14 210.01 x 214.37 x 1.14 216.36 x 220.72 x 1.14 222.71 x 227.07 x 1.14 229.06 x 233.42 x 1.14 235.41 x 239.77 x 1.14 241.76 x 246.12 x 1.14 248.11 x 252.47 x 1.14 5.13 x 11.13 x 1.02 6.73 x 12.73 x 1.02 8.30 x 14.30 x 1.02 9.90 x 15.90 x 1.02 11.56 x 17.56 x 1.02 13.16 x 19.16 x 1.02 14.73 x 20.73 x 1.02 16.33 x 22.33 x 1.02 17.90 x 23.90 x 1.02 19.46 x 25.46 x 1.02 21.03 x 27.03 x 1.02 22.63 x 28.63 x 1.02 BBP80B149 BBP80B150 BBP80B151 BBP80B152 BBP80B153 BBP80B154 BBP80B155 BBP80B156 BBP80B157 BBP80B158 BBP80B159 BBP80B160 BBP80B161 BBP80B162 BBP80B163 BBP80B164 BBP80B165 BBP80B166 BBP80B167 BBP80B168 BBP80B169 BBP80B170 BBP80B171 BBP80B172 BBP80B173 BBP80B174 BBP80B175 BBP80B176 BBP80B177 BBP80B178 BBP80B201 BBP80B202 BBP80B203 BBP80B204 BBP80B205 BBP80B206 BBP80B207 BBP80B208 BBP80B209 BBP80B210 BBP80B211 BBP80B212 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00149 ORAR00150 ORAR00151 ORAR00152 ORAR00153 ORAR00154 ORAR00155 ORAR00156 ORAR00157 ORAR00158 ORAR00159 ORAR00160 ORAR00161 ORAR00162 ORAR00163 ORAR00164 ORAR00165 ORAR00166 ORAR00167 ORAR00168 ORAR00169 ORAR00170 ORAR00171 ORAR00172 ORAR00173 ORAR00174 ORAR00175 ORAR00176 ORAR00177 ORAR00178 ORAR00201 ORAR00202 ORAR00203 ORAR00204 ORAR00205 ORAR00206 ORAR00207 ORAR00208 ORAR00209 ORAR00210 ORAR00211 ORAR00212 71.12 x 2.62 72.69 x 2.62 75.87 x 2.62 82.22 x 2.62 88.57 x 2.62 94.92 x 2.62 101.27 x 2.62 107.62 x 2.62 113.97 x 2.62 120.32 x 2.62 126.67 x 2.62 133.02 x 2.62 139.37 x 2.62 145.72 x 2.62 152.07 x 2.62 158.42 x 2.62 164.77 x 2.62 171.12 x 2.62 177.47 x 2.62 183.82 x 2.62 190.17 x 2.62 196.52 x 2.62 202.87 x 2.62 209.22 x 2.62 215.57 x 2.62 221.92 x 2.62 228.27 x 2.62 234.62 x 2.62 240.97 x 2.62 247.32 x 2.62 4.34 x 3.53 5.94 x 3.53 7.52 x 3.53 9.12 x 3.53 10.69 x 3.53 12.29 x 3.53 13.87 x 3.53 15.47 x 3.53 17.04 x 3.53 18.64 x 3.53 20.22 x 3.53 21.82 x 3.53 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 203 BACK-UP RING � Installation Recommendations Rod � dN f7 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.0 38.0 41.0 44.5 48.0 51.0 54.0 57.0 60.0 63.5 67.0 70.0 73.0 76.0 79.5 83.0 86.0 90.0 92.0 95.0 98.0 102.0 105.0 108.0 111.0 114.0 118.0 121.0 124.0 127.0 130.0 133.0 136.5 140.0 Bore � DN H9 30.0 32.0 33.0 35.0 36.5 38.0 40.0 41.0 43.0 44.5 48.0 51.0 54.0 57.0 60.0 63.5 67.0 70.0 73.0 76.0 79.0 83.0 86.0 89.0 92.0 95.0 98.0 102.0 105.0 108.0 111.0 114.0 118.0 121.0 124.0 127.0 130.0 133.0 136.5 140.0 143.0 146.0 Groove width b2 +0.25 b3 +0.25 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 24.21 x 30.21 x 1.02 25.81 x 31.81 x 1.02 27.38 x 33.38 x 1.02 28.98 x 34.98 x 1.02 30.56 x 36.56 x 1.02 32.16 x 38.16 x 1.02 33.88 x 39.88 x 1.02 35.50 x 41.50 x 1.02 37.06 x 43.06 x 1.02 38.66 x 44.66 x 1.02 41.83 x 47.83 x 1.02 45.01 x 51.01 x 1.02 48.18 x 54.18 x 1.02 51.36 x 57.36 x 1.02 54.53 x 60.53 x 1.02 57.71 x 63.71 x 1.02 60.88 x 68.88 x 1.02 64.06 x 70.06 x 1.02 66.83 x 72.83 x 1.02 70.00 x 76.00 x 1.02 73.18 x 79.18 x 1.02 76.35 x 82.35 x 1.02 79.53 x 85.53 x 1.02 82.70 x 88.70 x 1.02 85.88 x 91.88 x 1.02 89.05 x 95.05 x 1.02 92.23 x 98.23 x 1.02 95.40 x 101.40 x 1.02 98.58 x 104.58 x 1.02 101.75 x 107.75 x 1.02 104.93 x 110.93 x 1.02 108.10 x 114.10 x 1.02 111.28 x 117.28 x 1.02 114.45 x 120.45 x 1.02 117.63 x 123.63 x 1.02 121.11 x 127.11 x 1.02 124.28 x 130.28 x 1.02 127.46 x 133.46 x 1.02 130.63 x 136.63 x 1.02 133.81 x 139.81 x 1.02 136.98 x 142.98 x 1.02 140.16 x 146.16 x 1.02 BBP80B213 BBP80B214 BBP80B215 BBP80B216 BBP80B217 BBP80B218 BBP80B219 BBP80B220 BBP80B221 BBP80B222 BBP80B223 BBP80B224 BBP80B225 BBP80B226 BBP80B227 BBP80B228 BBP80B229 BBP80B230 BBP80B231 BBP80B232 BBP80B233 BBP80B234 BBP80B235 BBP80B236 BBP80B237 BBP80B238 BBP80B239 BBP80B240 BBP80B241 BBP80B242 BBP80B243 BBP80B244 BBP80B245 BBP80B246 BBP80B247 BBP80B248 BBP80B249 BBP80B250 BBP80B251 BBP80B252 BBP80B253 BBP80B254 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00213 ORAR00214 ORAR00215 ORAR00216 ORAR00217 ORAR00218 ORAR00219 ORAR00220 ORAR00221 ORAR00222 ORAR00223 ORAR00224 ORAR00225 ORAR00226 ORAR00227 ORAR00228 ORAR00229 ORAR00230 ORAR00231 ORAR00232 ORAR00233 ORAR00234 ORAR00235 ORAR00236 ORAR00237 ORAR00238 ORAR00239 ORAR00240 ORAR00241 ORAR00242 ORAR00243 ORAR00244 ORAR00245 ORAR00246 ORAR00247 ORAR00248 ORAR00249 ORAR00250 ORAR00251 ORAR00252 ORAR00253 ORAR00254 23.39 x 3.53 25.00 x 3.53 26.57 x 3.53 28.17 x 3.53 29.74 x 3.53 31.34 x 3.53 32.92 x 3.53 34.52 x 3.53 36.09 x 3.53 37.69 x 3.53 40.87 x 3.53 44.04 x 3.53 47.22 x 3.53 50.39 x 3.53 53.57 x 3.53 56.74 x 3.53 59.92 x 3.53 63.09 x 3.53 66.27 x 3.53 69.44 x 3.53 72.62 x 3.53 75.79 x 3.53 78.97 x 3.53 82.14 x 3.53 85.32 x 3.53 88.49 x 3.53 91.67 x 3.53 94.84 x 3.53 98.02 x 3.53 101.19 x 3.53 104.37 x 3.53 107.54 x 3.53 110.72 x 3.53 113.89 x 3.53 117.07 x 3.53 120.24 x 3.53 123.42 x 3.53 126.59 x 3.53 129.77 x 3.53 132.94 x 3.53 136.12 x 3.53 139.29 x 3.53 204 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 143.0 146.0 149.0 152.0 159.0 165.0 172.0 178.0 184.0 190.5 197.0 203.0 210.0 215.9 222.3 228.6 235.0 241.0 248.0 254.0 267.0 280.0 292.0 305.0 330.0 356.0 381.0 406.0 432.0 457.0 11.0 13.0 14.0 16.0 17.0 19.0 20.0 22.0 24.0 25.0 27.0 29.0 Bore � DN H9 150.0 152.0 156.0 159.0 165.0 172.0 190.5 178.0 184.0 197.0 203.0 210.0 215.9 222.3 229.0 235.0 241.0 248.0 254.0 260.0 273.0 286.0 299.0 311.0 336.0 362.0 387.0 413.0 438.0 464.0 21.0 22.0 24.0 25.0 27.0 29.0 30.0 32.0 33.0 35.0 36.5 38.0 Groove width b2 +0.25 b3 +0.25 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 5.6 7.0 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 143.33 x 149.33 x 1.02 146.51 x 152.51 x 1.02 149.68 x 155.68 x 1.02 152.86 x 158.86 x 1.02 159.21 x 165.21 x 1.02 165.56 x 171.56 x 1.02 184.61 x 190.61 x 1.02 171.91 x 177.91 x 1.02 178.26 x 184.26 x 1.02 190.96 x 196.96 x 1.02 197.31 x 203.31 x 1.02 203.66 x 209.66 x 1.02 210.01 x 216.01 x 1.02 216.36 x 222.36 x 1.02 222.71 x 228.71 x 1.02 229.06 x 235.06 x 1.02 235.41 x 241.41 x 1.02 241.76 x 247.76 x 1.02 248.11 x 254.11 x 1.02 254.46 x 260.46 x 1.02 267.16 x 273.16 x 1.02 279.86 x 285.86 x 1.02 292.56 x 298.56 x 1.02 305.26 x 311.26 x 1.02 330.66 x 336.66 x 1.02 356.05 x 362.05 x 1.02 381.46 x 387.46 x 1.02 406.12 x 412.12 x 1.02 431.52 x 437.52 x 1.02 456.92 x 462.92 x 1.02 11.43 x 20.73 x 1.52 13.03 x 22.33 x 1.52 14.60 x 23.90 x 1.52 16.20 x 25.50 x 1.52 17.78 x 27.08 x 1.52 19.38 x 28.68 x 1.52 20.96 x 30.26 x 1.52 22.56 x 31.86 x 1.52 24.13 x 33.43 x 1.52 25.73 x 35.03 x 1.52 27.31 x 36.61 x 1.52 28.91 x 38.21 x 1.52 BBP80B255 BBP80B256 BBP80B257 BBP80B258 BBP80B259 BBP80B260 BBP80B263 BBP80B261 BBP80B262 BBP80B264 BBP80B265 BBP80B266 BBP80B267 BBP80B268 BBP80B269 BBP80B270 BBP80B271 BBP80B272 BBP80B273 BBP80B274 BBP80B275 BBP80B276 BBP80B277 BBP80B278 BBP80B279 BBP80B280 BBP80B281 BBP80B282 BBP80B283 BBP80B284 BBP80B309 BBP80B310 BBP80B311 BBP80B312 BBP80B313 BBP80B314 BBP80B315 BBP80B316 BBP80B317 BBP80B318 BBP80B319 BBP80B320 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00255 ORAR00256 ORAR00257 ORAR00258 ORAR00259 ORAR00260 ORAR00261 ORAR00262 ORAR00263 ORAR00264 ORAR00265 ORAR00266 ORAR00267 ORAR00268 ORAR00269 ORAR00270 ORAR00271 ORAR00272 ORAR00273 ORAR00274 ORAR00275 ORAR00276 ORAR00277 ORAR00278 ORAR00279 ORAR00280 ORAR00281 ORAR00282 ORAR00283 ORAR00284 ORAR00309 ORAR00310 ORAR00311 ORAR00312 ORAR00313 ORAR00314 ORAR00315 ORAR00316 ORAR00317 ORAR00318 ORAR00319 ORAR00320 142.47 x 3.53 145.64 x 3.53 148.82 x 3.53 151.99 x 3.53 158.34 x 3.53 164.69 x 3.53 171.04 x 3.53 177.39 x 3.53 183.74 x 3.53 190.09 x 3.53 196.44 x 3.53 202.79 x 3.53 209.14 x 3.53 215.49 x 3.53 221.84 x 3.53 228.19 x 3.53 234.54 x 3.53 240.89 x 3.53 247.24 x 3.53 253.59 x 3.53 266.29 x 3.53 278.99 x 3.53 291.69 x 3.53 304.39 x 3.53 329.79 x 3.53 355.19 x 3.53 380.59 x 3.53 405.26 x 3.53 430.66 x 3.53 456.06 x 3.53 10.46 x 5.33 12.07 x 5.33 13.64 x 5.33 15.24 x 5.33 16.81 x 5.33 18.42 x 5.33 19.99 x 5.33 21.59 x 5.33 23.16 x 5.33 24.77 x 5.33 26.34 x 5.33 27.94 x 5.33 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 205 BACK-UP RING � Installation Recommendations Rod � dN f7 30.0 32.0 33.0 35.0 38.0 41.0 44.5 48.0 51.0 54.0 57.0 60.0 64.0 67.0 70.0 73.0 76.0 80.0 83.0 86.0 90.0 92.0 95.0 98.0 102.0 105.0 108.0 111.0 114.0 115.0 118.0 124.0 127.0 130.0 134.0 137.0 140.0 143.0 146.0 150.0 152.0 159.0 Bore � DN H9 40.0 41.0 43.0 44.5 48.0 51.0 54.0 57.0 60.0 63.5 67.0 70.0 73.0 76.0 80.0 83.0 86.0 89.0 92.0 95.0 98.0 102.0 105.0 108.0 111.0 114.0 118.0 121.0 124.0 130.0 127.0 133.0 137.0 140.0 143.0 146.0 150.0 152.0 156.0 159.0 162.0 168.0 Groove width b2 +0.25 b3 +0.25 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 7.9 9.6 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 30.42 x 39.72 x 1.52 32.08 x 41.38 x 1.52 33.43 x 42.73 x 1.52 35.26 x 44.56 x 1.52 38.43 x 47.73 x 1.52 41.61 x 50.91 x 1.52 44.78 x 54.08 x 1.52 47.96 x 57.26 x 1.52 51.13 x 60.43 x 1.52 54.31 x 63.61 x 1.52 57.61 x 66.91 x 1.52 60.78 x 70.08 x 1.52 63.96 x 73.26 x 1.52 67.13 x 76.43 x 1.52 70.31 x 79.61 x 1.52 73.48 x 82.78 x 1.52 76.66 x 85.96 x 1.52 79.83 x 89.13 x 1.52 83.13 x 92.43 x 1.52 86.31 x 95.61 x 1.52 89.48 x 98.78 x 1.52 92.66 x 101.96 x 1.52 95.83 x 105.13 x 1.52 99.01 x 108.31 x 1.52 102.31 x 111.61 x 1.52 105.49 x 114.79 x 1.52 108.66 x 117.96 x 1.52 111.84 x 121.14 x 1.52 115.01 x 124.31 x 1.52 121.36 x 130.66 x 1.52 118.19 x 127.49 x 1.52 124.54 x 133.84 x 1.52 127.71 x 137.01 x 1.52 130.89 x 140.19 x 1.52 134.09 x 143.39 x 1.52 137.24 x 146.54 x 1.52 140.41 x 149.71 x 1.52 143.59 x 152.89 x 1.52 146.76 x 156.06 x 1.52 149.94 x 159.24 x 1.52 153.11 x 162.41 x 1.52 159.46 x 168.76 x 1.52 BBP80B321 BBP80B322 BBP80B323 BBP80B324 BBP80B325 BBP80B326 BBP80B327 BBP80B328 BBP80B329 BBP80B330 BBP80B331 BBP80B332 BBP80B333 BBP80B334 BBP80B335 BBP80B336 BBP80B337 BBP80B338 BBP80B339 BBP80B340 BBP80B341 BBP80B342 BBP80B343 BBP80B344 BBP80B345 BBP80B346 BBP80B347 BBP80B348 BBP80B349 BBP80B351 BBP80B350 BBP80B352 BBP80B353 BBP80B354 BBP80B355 BBP80B356 BBP80B357 BBP80B358 BBP80B359 BBP80B360 BBP80B361 BBP80B362 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00321 ORAR00322 ORAR00323 ORAR00324 ORAR00325 ORAR00326 ORAR00327 ORAR00328 ORAR00329 ORAR00330 ORAR00331 ORAR00332 ORAR00333 ORAR00334 ORAR00335 ORAR00336 ORAR00337 ORAR00338 ORAR00339 ORAR00340 ORAR00341 ORAR00342 ORAR00343 ORAR00344 ORAR00345 ORAR00346 ORAR00347 ORAR00348 ORAR00349 ORAR00351 ORAR00350 ORAR00352 ORAR00353 ORAR00354 ORAR00355 ORAR00356 ORAR00357 ORAR00358 ORAR00359 ORAR00360 ORAR00361 ORAR00362 29.51 x 5.33 31.12 x 5.33 32.69 x 5.33 34.29 x 5.33 37.47 x 5.33 40.64 x 5.33 43.82 x 5.33 46.99 x 5.33 50.17 x 5.33 53.34 x 5.33 56.52 x 5.33 59.69 x 5.33 62.87 x 5.33 66.04 x 5.33 69.22 x 5.33 72.39 x 5.33 75.57 x 5.33 78.74 x 5.33 81.92 x 5.33 85.09 x 5.33 88.27 x 5.33 91.44 x 5.33 94.62 x 5.33 97.79 x 5.33 100.97 x 5.33 104.14 x 5.33 107.32 x 5.33 110.49 x 5.33 113.67 x 5.33 120.02 x 5.33 116.84 x 5.33 123.19 x 5.33 126.37 x 5.33 129.54 x 5.33 132.72 x 5.33 135.89 x 5.33 139.07 x 5.33 142.24 x 5.33 145.42 x 5.33 148.49 x 5.33 151.77 x 5.33 158.12 x 5.33 206 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 165.0 172.0 178.0 184.0 191.0 197.0 203.0 210.0 216.0 222.0 229.0 235.0 241.0 248.0 254.0 267.0 280.0 292.0 305.0 330.0 356.0 381.0 407.0 432.0 457.0 483.0 508.0 533.0 559.0 584.0 610.0 635.0 660.0 114.0 118.0 121.0 124.0 127.0 130.0 134.0 137.0 140.0 Bore � DN H9 175.0 181.0 187.0 194.0 200.0 206.0 213.0 220.0 225.0 232.0 238.0 244.5 251.0 257.0 264.0 276.0 290.0 302.0 315.0 340.0 366.0 390.5 416.0 441.0 467.0 492.0 518.0 543.0 568.0 593.0 619.0 644.0 670.0 128.0 131.0 134.0 137.0 140.0 143.0 147.0 150.0 152.0 Groove width b2 +0.25 b3 +0.25 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 9.6 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 165.81 x 175.11 x 1.52 172.16 x 181.46 x 1.52 178.51 x 187.81 x 1.52 184.86 x 194.16 x 1.52 191.21 x 200.51 x 1.52 197.56 x 206.86 x 1.52 203.91 x 213.21 x 1.52 210.26 x 219.56 x 1.52 216.61 x 225.91 x 1.52 222.96 x 232.26 x 1.52 229.31 x 238.61 x 1.52 235.66 x 244.96 x 1.52 242.01 x 251.31 x 1.52 248.36 x 257.66 x 1.52 254.71 x 264.01 x 1.52 267.41 x 276.71 x 1.52 280.11 x 289.41 x 1.52 292.81 x 302.11 x 1.52 305.51 x 314.81 x 1.52 330.91 x 340.21 x 1.52 356.31 x 365.61 x 1.52 381.71 x 391.01 x 1.52 406.60 x 415.90 x 1.52 432.00 x 441.30 x 1.52 457.40 x 466.70 x 1.52 482.75 x 492.05 x 1.52 508.15 x 517.45 x 1.52 533.55 x 542.85 x 1.52 558.95 x 568.25 x 1.52 584.02 x 593.32 x 1.52 609.42 x 618.72 x 1.52 634.82 x 644.12 x 1.52 660.22 x 669.52 x 1.52 115.60 x 127.58 x 2.44 118.77 x 130.75 x 2.44 121.95 x 133.93 x 2.44 125.20 x 137.18 x 2.44 128.30 x 140.28 x 2.44 131.47 x 143.45 x 2.44 134.65 x 146.63 x 2.44 137.82 x 149.80 x 2.44 141.00 x 152.98 x 2.44 BBP80B363 BBP80B364 BBP80B365 BBP80B366 BBP80B367 BBP80B368 BBP80B369 BBP80B370 BBP80B371 BBP80B372 BBP80B373 BBP80B374 BBP80B375 BBP80B376 BBP80B377 BBP80B378 BBP80B379 BBP80B380 BBP80B381 BBP80B382 BBP80B383 BBP80B384 BBP80B385 BBP80B386 BBP80B387 BBP80B388 BBP80B389 BBP80B390 BBP80B391 BBP80B392 BBP80B393 BBP80B394 BBP80B395 BBP80B425 BBP80B426 BBP80B427 BBP80B428 BBP80B429 BBP80B430 BBP80B431 BBP80B432 BBP80B433 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00363 ORAR00364 ORAR00365 ORAR00366 ORAR00367 ORAR00368 ORAR00369 ORAR00370 ORAR00371 ORAR00372 ORAR00373 ORAR00374 ORAR00375 ORAR00376 ORAR00377 ORAR00378 ORAR00379 ORAR00380 ORAR00381 ORAR00382 ORAR00383 ORAR00384 ORAR00385 ORAR00386 ORAR00387 ORAR00388 ORAR00389 ORAR00390 ORAR00391 ORAR00392 ORAR00393 ORAR00394 ORAR00395 ORAR00425 ORAR00426 ORAR00427 ORAR00428 ORAR00429 ORAR00430 ORAR00431 ORAR00432 ORAR00433 164.47 x 5.33 170.82 x 5.33 177.17 x 5.33 183.52 x 5.33 189.87 x 5.33 196.22 x 5.33 202.57 x 5.33 208.92 x 5.33 215.27 x 5.33 221.62 x 5.33 227.97 x 5.33 234.32 x 5.33 240.67 x 5.33 247.02 x 5.33 253.37 x 5.33 266.07 x 5.33 278.77 x 5.33 291.47 x 5.33 304.17 x 5.33 329.57 x 5.33 354.97 x 5.33 380.37 x 5.33 405.26 x 5.33 430.66 x 5.33 456.06 x 5.33 481.46 x 5.33 506.86 x 5.33 532.26 x 5.33 557.66 x 5.33 582.68 x 5.33 608.08 x 5.33 633.48 x 5.33 658.88 x 5.33 113.67 x 6.99 116.84 x 6.99 120.02 x 6.99 123.19 x 6.99 126.37 x 6.99 129.54 x 6.99 132.72 x 6.99 135.89 x 6.99 139.07 x 6.99 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 207 BACK-UP RING � Installation Recommendations Rod � dN f7 143.0 146.0 150.0 153.0 159.0 165.0 172.0 178.0 185.0 190.0 197.0 203.0 216.0 229.0 241.0 254.0 267.0 280.0 292.0 305.0 318.0 330.0 343.0 356.0 368.0 381.0 394.0 407.0 420.0 432.0 445.0 458.0 470.0 483.0 495.0 508.0 533.0 559.0 584.0 610.0 635.0 660.0 Bore � DN H9 156.0 159.0 162.0 165.0 172.0 178.0 184.0 190.5 197.0 203.0 210.0 216.0 229.0 241.0 254.0 267.0 280.0 292.0 305.0 218.0 330.0 343.0 356.0 368.0 381.0 394.0 406.0 419.0 432.0 444.5 457.0 470.0 483.0 495.0 508.0 521.0 546.0 572.0 597.0 622.0 648.0 673.0 Groove width b2 +0.25 b3 +0.25 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 10.7 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 13.2 Radius r �0.2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Back-up Ring dimension TSS Part No. ID x OD x T mm 144.17 x 156.15 x 2.44 147.35 x 159.33 x 2.44 150.52 x 162.50 x 2.44 153.70 x 165.68 x 2.44 159.36 x 171.34 x 2.44 165.71 x 177.69 x 2.44 172.06 x 184.04 x 2.44 178.41 x 190.39 x 2.44 184.76 x 196.74 x 2.44 191.11 x 203.09 x 2.44 197.46 x 209.44 x 2.44 203.81 x 215.79 x 2.44 216.51 x 228.49 x 2.44 229.21 x 241.19 x 2.44 241.91 x 253.89 x 2.44 254.61 x 266.59 x 2.44 267.31 x 279.29 x 2.44 280.01 x 291.99 x 2.44 292.71 x 304.69 x 2.44 305.41 x 317.39 x 2.44 318.11 x 330.09 x 2.44 330.81 x 342.79 x 2.44 343.51 x 355.49 x 2.44 356.21 x 361.09 x 2.44 368.91 x 380.89 x 2.44 381.61 x 393.51 x 2.44 394.31 x 406.29 x 2.44 406.50 x 418.48 x 2.44 419.20 x 431.18 x 2.44 431.90 x 443.88 x 2.44 444.60 x 456.58 x 2.44 457.30 x 469.28 x 2.44 470.00 x 481.98 x 2.44 482.70 x 494.68 x 2.44 495.40 x 507.38 x 2.44 508.10 x 520.08 x 2.44 533.50 x 545.80 x 2.44 558.90 x 570.88 x 2.44 584.30 x 596.28 x 2.44 609.70 x 621.68 x 2.44 635.10 x 647.08 x 2.44 660.50 x 672.48 x 2.44 BBP80B434 BBP80B435 BBP80B436 BBP80B437 BBP80B438 BBP80B439 BBP80B440 BBP80B441 BBP80B442 BBP80B443 BBP80B444 BBP80B445 BBP80B446 BBP80B447 BBP80B448 BBP80B449 BBP80B450 BBP80B451 BBP80B452 BBP80B453 BBP80B454 BBP80B455 BBP80B456 BBP80B457 BBP80B458 BBP80B459 BBP80B460 BBP80B461 BBP80B462 BBP80B463 BBP80B464 BBP80B465 BBP80B466 BBP80B467 BBP80B468 BBP80B469 BBP80B470 BBP80B471 BBP80B472 BBP80B473 BBP80B474 BBP80B475 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00434 ORAR00435 ORAR00436 ORAR00437 ORAR00438 ORAR00439 ORAR00440 ORAR00441 ORAR00442 ORAR00443 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00450 ORAR00451 ORAR00452 ORAR00453 ORAR00454 ORAR00455 ORAR00456 ORAR00457 ORAR00458 ORAR00459 ORAR00460 ORAR00461 ORAR00462 ORAR00463 ORAR00464 ORAR00465 ORAR00466 ORAR00467 ORAR00468 ORAR00469 ORAR00470 ORAR00471 ORAR00472 ORAR00473 ORAR00474 ORAR00475 142.24 x 6.99 145.42 x 6.99 148.59 x 6.99 151.77 x 6.99 158.12 x 6.99 164.47 x 6.99 170.82 x 6.99 177.17 x 6.99 183.52 x 6.99 189.87 x 6.99 196.22 x 6.99 202.57 x 6.99 215.27 x 6.99 227.97 x 6.99 240.67 x 6.99 253.37 x 6.99 266.07 x 6.99 278.77 x 6.99 291.47 x 6.99 304.17 x 6.99 316.87 x 6.99 329.57 x 6.99 342.47 x 6.99 354.97 x 6.99 367.67 x 6.99 380.37 x 6.99 393.07 x 6.99 405.26 x 6.99 417.96 x 6.99 430.66 x 6.99 443.36 x 6.99 456.06 x 6.99 468.76 x 6.99 481.38 x 6.99 494.16 x 6.99 506.86 x 6.99 532.26 x 6.99 557.66 x 6.99 582.68 x 6.99 608.08 x 6.99 633.48 x 6.99 658.88 x 6.99 208 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Table 97: Preferred series for static application, concave Back-up Ring, based on ISO 3601-1 O-Ring series, Type BB (uncut), Internal sealing, material NBR and FKM � Inch Rod � dN f7 0.079 0.098 0.118 0.157 0.197 0.217 0.256 0.315 0.374 0.433 0.512 0.551 0.630 0.669 0.748 0.787 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.496 1.614 1.752 1.890 2.008 2.126 2.244 2.362 2.480 2.638 2.756 2.874 2.992 3.268 3.504 Bore � DN H9 0.205 0.236 0.256 0.276 0.315 0.354 0.394 0.433 0.512 0.551 0.630 0.669 0.748 0.827 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.437 1.496 1.614 1.752 1.890 2.008 2.126 2.244 2.362 2.500 2.638 2.756 2.874 2.992 3.150 3.386 3.622 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 0.096 x 0.202 x 0.045 0.128 x 0.234 x 0.045 0.140 x 0.246 x 0.045 0.187 x 0.277 x 0.045 0.202 x 0.308 x 0.045 0.234 x 0.340 x 0.045 0.265 x 0.371 x 0.045 0.327 x 0.433 x 0.045 0.390 x 0.496 x 0.045 0.455 x 0.561 x 0.045 0.518 x 0.624 x 0.045 0.580 x 0.686 x 0.045 0.643 x 0.749 x 0.045 0.705 x 0.811 x 0.045 0.768 x 0.874 x 0.045 0.830 x 0.936 x 0.045 0.893 x 0.999 x 0.045 0.955 x 1.061 x 0.045 1.018 x 1.124 x 0.045 1.080 x 1.186 x 0.045 1.143 x 1.249 x 0.045 1.205 x 1.311 x 0.045 1.268 x 1.374 x 0.045 1.330 x 1.436 x 0.045 1.393 x 1.499 x 0.045 1.518 x 1.624 x 0.045 1.643 x 1.749 x 0.045 1.768 x 1.874 x 0.045 1.893 x 1.999 x 0.045 2.018 x 2.124 x 0.045 2.147 x 2.249 x 0.045 2.268 x 2.374 x 0.045 2.393 x 2.499 x 0.045 2.518 x 2.624 x 0.045 2.643 x 2.749 x 0.045 2.768 x 2.874 x 0.045 2.893 x 2.999 x 0.045 3.018 x 3.124 x 0.045 3.268 x 3.374 x 0.045 3.518 x 3.624 x 0.045 TSS Part No. O-Ring TSS Part No. BBP80B004 BBP80B005 BBP80B006 BBP80B007 BBP80B008 BBP80B009 BBP80B010 BBP80B011 BBP80B012 BBP80B013 BBP80B014 BBP80B015 BBP80B016 BBP80B017 BBP80B018 BBP80B019 BBP80B020 BBP80B021 BBP80B022 BBP80B023 BBP80B024 BBP80B025 BBP80B026 BBP80B027 BBP80B028 BBP80B029 BBP80B030 BBP80B031 BBP80B032 BBP80B033 BBP80B034 BBP80B035 BBP80B036 BBP80B037 BBP80B038 BBP80B039 BBP80B040 BBP80B041 BBP80B042 BBP80B043 ORAR00004 ORAR00005 ORAR00006 ORAR00007 ORAR00008 ORAR00009 ORAR00010 ORAR00011 ORAR00012 ORAR00013 ORAR00014 ORAR00015 ORAR00016 ORAR00017 ORAR00018 ORAR00019 ORAR00020 ORAR00021 ORAR00022 ORAR00023 ORAR00024 ORAR00025 ORAR00026 ORAR00027 ORAR00028 ORAR00029 ORAR00030 ORAR00031 ORAR00032 ORAR00033 ORAR00034 ORAR00035 ORAR00036 ORAR00037 ORAR00038 ORAR00039 ORAR00040 ORAR00041 ORAR00042 ORAR00043 O-Ring dimension d1 x d2 0.070 x 0.070 0.101 x 0.070 0.114 x 0.070 0.145 x 0.070 0.176 x 0.070 0.208 x 0.070 0.239 x 0.070 0.301 x 0.070 0.364 x 0.070 0.426 x 0.070 0.489 x 0.070 0.551 x 0.070 0.614 x 0.070 0.676 x 0.070 0.739 x 0.070 0.801 x 0.070 0.864 x 0.070 0.926 x 0.070 0.989 x 0.070 1.051 x 0.070 1.114 x 0.070 1.176 x 0.070 1.239 x 0.070 1.301 x 0.070 1.364 x 0.070 1.489 x 0.070 1.614 x 0.070 1.739 x 0.070 1.864 x 0.070 1.989 x 0.070 2.114 x 0.070 2.239 x 0.070 2.364 x 0.070 2.489 x 0.070 2.614 x 0.070 2.739 x 0.070 2.864 x 0.070 2.989 x 0.070 3.239 x 0.070 3.489 x 0.070 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 209 BACK-UP RING � Installation Recommendations Rod � dN f7 3.740 4.016 4.252 4.488 4.764 5.000 5.236 0.063 0.098 0.118 0.157 0.197 0.217 0.256 0.315 0.374 0.433 0.512 0.551 0.630 0.669 0.748 0.787 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.437 1.496 1.575 1.614 1.693 1.752 1.811 1.890 1.929 2.008 Bore � DN H9 3.898 4.134 4.370 4.646 4.882 5.118 5.394 0.248 0.276 0.315 0.354 0.374 0.394 0.433 0.512 0.551 0.630 0.669 0.748 0.827 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.437 1.496 1.575 1.614 1.693 1.752 1.811 1.890 1.969 2.008 2.047 2.126 2.185 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.142 0.142 0.142 0.142 0.142 0.142 0.142 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 3.768 x 3.874 x 0.045 4.018 x 4.124 x 0.045 4.268 x 4.374 x 0.045 4.518 x 4.624 x 0.045 4.768 x 4.874 x 0.045 5.018 x 5.124 x 0.045 5.268 x 5.374 x 0.045 0.077 x 0.249 x 0.045 0.109 x 0.281 x 0.045 0.140 x 0.312 x 0.045 0.171 x 0.343 x 0.045 0.202 x 0.374 x 0.045 0.234 x 0.406 x 0.045 0.265 x 0.437 x 0.045 0.327 x 0.499 x 0.045 0.390 x 0.562 x 0.045 0.452 x 0.624 x 0.045 0.515 x 0.687 x 0.045 0.577 x 0.749 x 0.045 0.640 x 0.812 x 0.045 0.702 x 0.874 x 0.045 0.765 x 0.937 x 0.045 0.831 x 1.003 x 0.045 0.893 x 1.065 x 0.045 0.956 x 1.128 x 0.045 1.018 x 1.190 x 0.045 1.081 x 1.253 x 0.045 1.143 x 1.315 x 0.045 1.206 x 1.378 x 0.045 1.268 x 1.440 x 0.045 1.331 x 1.503 x 0.045 1.393 x 1.565 x 0.045 1.456 x 1.628 x 0.045 1.518 x 1.690 x 0.045 1.581 x 1.753 x 0.045 1.643 x 1.815 x 0.045 1.706 x 1.878 x 0.045 1.768 x 1.940 x 0.045 1.831 x 2.003 x 0.045 1.893 x 2.065 x 0.045 1.963 x 2.128 x 0.045 2.018 x 2.190 x 0.045 TSS Part No. O-Ring TSS Part No. BBP80B044 BBP80B045 BBP80B046 BBP80B047 BBP80B048 BBP80B049 BBP80B050 BBP80B102 BBP80B103 BBP80B104 BBP80B105 BBP80B106 BBP80B107 BBP80B108 BBP80B109 BBP80B110 BBP80B111 BBP80B112 BBP80B113 BBP80B114 BBP80B115 BBP80B116 BBP80B117 BBP80B118 BBP80B119 BBP80B120 BBP80B121 BBP80B122 BBP80B123 BBP80B124 BBP80B125 BBP80B126 BBP80B127 BBP80B128 BBP80B129 BBP80B130 BBP80B131 BBP80B132 BBP80B133 BBP80B134 BBP80B135 BBP80B136 ORAR00044 ORAR00045 ORAR00046 ORAR00047 ORAR00048 ORAR00049 ORAR00050 ORAR00102 ORAR00103 ORAR00104 ORAR00105 ORAR00106 ORAR00107 ORAR00108 ORAR00109 ORAR00110 ORAR00111 ORAR00112 ORAR00113 ORAR00114 ORAR00115 ORAR00116 ORAR00117 ORAR00118 ORAR00119 ORAR00120 ORAR00121 ORAR00122 ORAR00123 ORAR00124 ORAR00125 ORAR00126 ORAR00127 ORAR00128 ORAR00129 ORAR00130 ORAR00131 ORAR00132 ORAR00133 ORAR00134 ORAR00135 ORAR00136 O-Ring dimension d1 x d2 3.739 x 0.070 3.989 x 0.070 4.239 x 0.070 4.489 x 0.070 4.739 x 0.070 4.989 x 0.070 5.239 x 0.070 0.049 x 0.103 0.081 x 0.103 0.112 x 0.103 0.143 x 0.103 0.174 x 0.103 0.206 x 0.103 0.237 x 0.103 0.299 x 0.103 0.362 x 0.103 0.424 x 0.103 0.487 x 0.103 0.549 x 0.103 0.612 x 0.103 0.674 x 0.103 0.737 x 0.103 0.799 x 0.103 0.862 x 0.103 0.924 x 0.103 0.987 x 0.103 1.049 x 0.103 1.112 x 0.103 1.174 x 0.103 1.237 x 0.103 1.299 x 0.103 1.362 x 0.103 1.424 x 0.103 1.487 x 0.103 1.549 x 0.103 1.612 x 0.103 1.674 x 0.103 1.737 x 0.103 1.799 x 0.103 1.862 x 0.103 1.925 x 0.103 1.987 x 0.103 210 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 2.047 2.126 2.165 2.244 2.323 2.362 2.441 2.480 2.559 2.638 2.677 2.756 2.795 2.874 2.992 3.268 3.504 3.740 4.016 4.252 4.488 4.764 5.000 5.236 5.512 5.748 5.984 6.260 6.496 6.772 7.008 7.244 7.480 7.756 7.992 8.268 8.504 8.740 9.016 9.252 9.488 9.764 Bore � DN H9 2.244 2.283 2.362 2.441 2.500 2.559 2.638 2.677 2.756 2.795 2.874 2.953 2.992 3.071 3.189 3.425 3.701 3.937 4.173 4.449 4.685 4.921 5.197 5.433 5.669 5.945 6.181 6.457 6.693 6.929 7.205 7.441 7.677 7.953 8.189 8.425 8.701 8.937 9.173 9.449 9.685 9.921 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.177 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.232 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 2.081 x 2.253 x 0.045 2.143 x 2.315 x 0.045 2.206 x 2.378 x 0.045 2.268 x 2.440 x 0.045 2.331 x 2.503 x 0.045 2.393 x 2.565 x 0.045 2.456 x 2.628 x 0.045 2.518 x 2.690 x 0.045 2.581 x 2.753 x 0.045 2.643 x 2.815 x 0.045 2.706 x 2.878 x 0.045 2.768 x 2.940 x 0.045 2.831 x 3.003 x 0.045 2.893 x 3.065 x 0.045 3.018 x 3.190 x 0.045 3.268 x 3.440 x 0.045 3.518 x 3.690 x 0.045 3.768 x 3.937 x 0.045 4.018 x 4.190 x 0.045 4.268 x 4.440 x 0.045 4.518 x 4.690 x 0.045 4.768 x 4.940 x 0.045 5.018 x 5.190 x 0.045 5.268 x 5.440 x 0.045 5.518 x 5.690 x 0.045 5.768 x 5.940 x 0.045 6.018 x 6.190 x 0.045 6.268 x 6.440 x 0.045 6.518 x 6.690 x 0.045 6.768 x 6.940 x 0.045 7.018 x 7.189 x 0.045 7.268 x 7.440 x 0.045 7.518 x 7.690 x 0.045 7.768 x 7.940 x 0.045 8.018 x 8.190 x 0.045 8.268 x 8.440 x 0.045 8.518 x 8.690 x 0.045 8.768 x 8.940 x 0.045 9.018 x 9.190 x 0.045 9.268 x 9.440 x 0.045 9.518 x 9.690 x 0.045 9.768 x 9.940 x 0.045 TSS Part No. O-Ring TSS Part No. BBP80B137 BBP80B138 BBP80B139 BBP80B140 BBP80B141 BBP80B142 BBP80B143 BBP80B144 BBP80B145 BBP80B146 BBP80B147 BBP80B148 BBP80B149 BBP80B150 BBP80B151 BBP80B152 BBP80B153 BBP80B154 BBP80B155 BBP80B156 BBP80B157 BBP80B158 BBP80B159 BBP80B160 BBP80B161 BBP80B162 BBP80B163 BBP80B164 BBP80B165 BBP80B166 BBP80B167 BBP80B168 BBP80B169 BBP80B170 BBP80B171 BBP80B172 BBP80B173 BBP80B174 BBP80B175 BBP80B176 BBP80B177 BBP80B178 ORAR00137 ORAR00138 ORAR00139 ORAR00140 ORAR00141 ORAR00142 ORAR00143 ORAR00144 ORAR00145 ORAR00146 ORAR00147 ORAR00148 ORAR00149 ORAR00150 ORAR00151 ORAR00152 ORAR00153 ORAR00154 ORAR00155 ORAR00156 ORAR00157 ORAR00158 ORAR00159 ORAR00160 ORAR00161 ORAR00162 ORAR00163 ORAR00164 ORAR00165 ORAR00166 ORAR00167 ORAR00168 ORAR00169 ORAR00170 ORAR00171 ORAR00172 ORAR00173 ORAR00174 ORAR00175 ORAR00176 ORAR00177 ORAR00178 O-Ring dimension d1 x d2 2.050 x 0.103 2.112 x 0.103 2.175 x 0.103 2.237 x 0.103 2.300 x 0.103 2.362 x 0.103 2.425 x 0.103 2.487 x 0.103 2.550 x 0.103 2.612 x 0.103 2.675 x 0.103 2.737 x 0.103 2.800 x 0.103 2.862 x 0.103 2.987 x 0.103 3.237 x 0.103 3.487 x 0.103 3.737 x 0.103 3.987 x 0.103 4.237 x 0.103 4.487 x 0.103 4.737 x 0.103 4.987 x 0.103 5.237 x 0.103 5.487 x 0.103 5.737 x 0.103 5.987 x 0.103 6.237 x 0.103 6.487 x 0.103 6.737 x 0.103 6.987 x 0.103 7.237 x 0.103 7.487 x 0.103 7.737 x 0.103 7.987 x 0.103 8.237 x 0.103 8.487 x 0.103 8.737 x 0.103 8.987 x 0.103 9.237 x 0.103 9.487 x 0.103 9.737 x 0.103 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 211 BACK-UP RING � Installation Recommendations Rod � dN f7 0.197 0.256 0.315 0.374 0.433 0.512 0.551 0.630 0.669 0.748 0.787 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.417 1.496 1.614 1.752 1.890 2.008 2.126 2.244 2.362 2.500 2.638 2.756 2.874 2.992 3.130 3.268 3.386 3.543 3.622 3.740 3.858 4.016 Bore � DN H9 0.433 0.512 0.551 0.630 0.669 0.748 0.827 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.437 1.496 1.575 1.614 1.693 1.752 1.890 2.008 2.126 2.244 2.362 2.500 2.638 2.756 2.874 2.992 3.110 3.268 3.386 3.504 3.622 3.740 3.858 4.016 4.134 4.252 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.220 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.276 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 0.202 x 0.438 x 0.040 0.265 x 0.501 x 0.040 0.327 x 0.563 x 0.040 0.390 x 0.626 x 0.040 0.455 x 0.691 x 0.040 0.518 x 0.754 x 0.040 0.580 x 0.816 x 0.040 0.643 x 0.879 x 0.040 0.705 x 0.941 x 0.040 0.766 x 1.002 x 0.040 0.828 x 1.064 x 0.040 0.891 x 1.127 x 0.040 0.953 x 1.189 x 0.040 1.016 x 1.252 x 0.040 1.078 x 1.314 x 0.040 1.141 x 1.377 x 0.040 1.203 x 1.439 x 0.040 1.266 x 1.502 x 0.040 1.334 x 1.570 x 0.040 1.398 x 1.634 x 0.040 1.459 x 1.695 x 0.040 1.522 x 1.758 x 0.040 1.647 x 1.883 x 0.040 1.772 x 2.008 x 0.040 1.897 x 2.133 x 0.040 2.022 x 2.258 x 0.040 2.147 x 2.383 x 0.040 2.272 x 2.508 x 0.040 2.397 x 2.712 x 0.040 2.522 x 2.758 x 0.040 2.631 x 2.867 x 0.040 2.756 x 2.992 x 0.040 2.881 x 3.117 x 0.040 3.006 x 3.242 x 0.040 3.131 x 3.367 x 0.040 3.256 x 3.492 x 0.040 3.381 x 3.617 x 0.040 3.506 x 3.742 x 0.040 3.631 x 3.867 x 0.040 3.756 x 3.992 x 0.040 3.881 x 4.117 x 0.040 4.006 x 4.242 x 0.040 TSS Part No. O-Ring TSS Part No. BBP80B201 BBP80B202 BBP80B203 BBP80B204 BBP80B205 BBP80B206 BBP80B207 BBP80B208 BBP80B209 BBP80B210 BBP80B211 BBP80B212 BBP80B213 BBP80B214 BBP80B215 BBP80B216 BBP80B217 BBP80B218 BBP80B219 BBP80B220 BBP80B221 BBP80B222 BBP80B223 BBP80B224 BBP80B225 BBP80B226 BBP80B227 BBP80B228 BBP80B229 BBP80B230 BBP80B231 BBP80B232 BBP80B233 BBP80B234 BBP80B235 BBP80B236 BBP80B237 BBP80B238 BBP80B239 BBP80B240 BBP80B241 BBP80B242 ORAR00201 ORAR00202 ORAR00203 ORAR00204 ORAR00205 ORAR00206 ORAR00207 ORAR00208 ORAR00209 ORAR00210 ORAR00211 ORAR00212 ORAR00213 ORAR00214 ORAR00215 ORAR00216 ORAR00217 ORAR00218 ORAR00219 ORAR00220 ORAR00221 ORAR00222 ORAR00223 ORAR00224 ORAR00225 ORAR00226 ORAR00227 ORAR00228 ORAR00229 ORAR00230 ORAR00231 ORAR00232 ORAR00233 ORAR00234 ORAR00235 ORAR00236 ORAR00237 ORAR00238 ORAR00239 ORAR00240 ORAR00241 ORAR00242 O-Ring dimension d1 x d2 0.171 x 0.139 0.234 x 0.139 0.296 x 0.139 0.359 x 0.139 0.421 x 0.139 0.484 x 0.139 0.546 x 0.139 0.609 x 0.139 0.671 x 0.139 0.734 x 0.139 0.796 x 0.139 0.859 x 0.139 0.921 x 0.139 0.984 x 0.139 1.046 x 0.139 1.109 x 0.139 1.171 x 0.139 1.234 x 0.139 1.296 x 0.139 1.359 x 0.139 1.421 x 0.139 1.484 x 0.139 1.609 x 0.139 1.734 x 0.139 1.859 x 0.139 1.984 x 0.139 2.109 x 0.139 2.234 x 0.139 2.359 x 0.139 2.484 x 0.139 2.609 x 0.139 2.734 x 0.139 2.859 x 0.139 2.984 x 0.139 3.109 x 0.139 3.234 x 0.139 3.359 x 0.139 3.484 x 0.139 3.609 x 0.139 3.734 x 0.139 3.859 x 0.139 3.984 x 0.139 212 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 4.134 4.252 4.370 4.488 4.646 4.764 4.882 5.000 5.118 5.236 5.374 5.512 5.630 5.748 5.866 5.984 6.260 6.496 6.772 7.008 7.244 7.500 7.756 7.992 8.268 8.500 8.752 9.000 9.252 9.488 9.764 10.000 10.512 11.024 11.496 12.008 12.992 14.016 15.000 15.984 17.008 17.992 Bore � DN H9 4.370 4.488 4.646 4.764 4.882 5.000 5.118 5.236 5.374 5.512 5.630 5.748 5.906 5.984 6.142 6.260 6.496 6.772 7.500 7.008 7.244 7.756 7.992 8.268 8.500 8.752 9.016 9.252 9.488 9.764 10.000 10.236 10.748 11.260 11.772 12.244 13.228 14.252 15.236 16.260 17.244 18.268 Groove width Radius Back-up Ring dimension TSS Part No. b2 +0.010 b3 +0.010 r �0.008 ID x OD x T inch 0.220 0.276 0.010 4.131 x 4.367 x 0.040 BBP80B243 0.220 0.276 0.010 4.256 x 4.492 x 0.040 BBP80B244 0.220 0.276 0.010 4.381 x 4.617 x 0.040 BBP80B245 0.220 0.276 0.010 4.506 x 4.742 x 0.040 BBP80B246 0.220 0.276 0.010 4.631 x 4.867 x 0.040 BBP80B247 0.220 0.276 0.010 4.768 x 5.004 x 0.040 BBP80B248 0.220 0.276 0.010 4.893 x 5.129 x 0.040 BBP80B249 0.220 0.276 0.010 5.018 x 5.254 x 0.040 BBP80B250 0.220 0.276 0.010 5.143 x 5.379 x 0.040 BBP80B251 0.220 0.276 0.010 5.268 x 5.504 x 0.040 BBP80B252 0.220 0.276 0.010 5.393 x 5.629 x 0.040 BBP80B253 0.220 0.276 0.010 5.518 x 5.754 x 0.040 BBP80B254 0.220 0.276 0.010 5.643 x 5.879 x 0.040 BBP80B255 0.220 0.276 0.010 5.768 x 6.004 x 0.040 BBP80B256 0.220 0.276 0.010 5.893 x 6.129 x 0.040 BBP80B257 0.220 0.276 0.010 6.018 x 6.254 x 0.040 BBP80B258 0.220 0.276 0.010 6.268 x 6.504 x 0.040 BBP80B259 0.220 0.276 0.010 6.518 x 6.754 x 0.040 BBP80B260 0.220 0.276 0.010 7.268 x 7.504 x 0.040 BBP80B263 0.220 0.276 0.010 6.768 x 7.004 x 0.040 BBP80B261 0.220 0.276 0.010 7.018 x 7.254 x 0.040 BBP80B262 0.220 0.276 0.010 7.518 x 7.754 x 0.040 BBP80B264 0.220 0.276 0.010 7.768 x 8.004 x 0.040 BBP80B265 0.220 0.276 0.010 8.018 x 8.254 x 0.040 BBP80B266 0.220 0.276 0.010 8.268 x 8.504 x 0.040 BBP80B267 0.220 0.276 0.010 8.518 x 8.754 x 0.040 BBP80B268 0.220 0.276 0.010 8.768 x 9.004 x 0.040 BBP80B269 0.220 0.276 0.010 9.018 x 9.254 x 0.040 BBP80B270 0.220 0.276 0.010 9.268 x 9.504 x 0.040 BBP80B271 0.220 0.276 0.010 9.518 x 9.754 x 0.040 BBP80B272 0.220 0.276 0.010 9.768 x 10.004 x 0.040 BBP80B273 0.220 0.276 0.010 10.018 x 10.254 x 0.040 BBP80B274 0.220 0.276 0.010 10.518 x 10.754 x 0.040 BBP80B275 0.220 0.276 0.010 11.018 x 11.254 x 0.040 BBP80B276 0.220 0.276 0.010 11.518 x 11.754 x 0.040 BBP80B277 0.220 0.276 0.010 12.018 x 12.254 x 0.040 BBP80B278 0.220 0.276 0.010 13.018 x 13.254 x 0.040 BBP80B279 0.220 0.276 0.010 14.018 x 14.254 x 0.040 BBP80B280 0.220 0.276 0.010 15.018 x 15.254 x 0.040 BBP80B281 0.220 0.276 0.010 15.989 x 16.225 x 0.040 BBP80B282 0.220 0.276 0.010 16.989 x 17.225 x 0.040 BBP80B283 0.220 0.276 0.010 17.989 x 18.225 x 0.040 BBP80B284 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00243 ORAR00244 ORAR00245 ORAR00246 ORAR00247 ORAR00248 ORAR00249 ORAR00250 ORAR00251 ORAR00252 ORAR00253 ORAR00254 ORAR00255 ORAR00256 ORAR00257 ORAR00258 ORAR00259 ORAR00260 ORAR00261 ORAR00262 ORAR00263 ORAR00264 ORAR00265 ORAR00266 ORAR00267 ORAR00268 ORAR00269 ORAR00270 ORAR00271 ORAR00272 ORAR00273 ORAR00274 ORAR00275 ORAR00276 ORAR00277 ORAR00278 ORAR00279 ORAR00280 ORAR00281 ORAR00282 ORAR00283 ORAR00284 4.109 x 0.139 4.234 x 0.139 4.359 x 0.139 4.484 x 0.139 4.609 x 0.139 4.734 x 0.139 4.859 x 0.139 4.984 x 0.139 5.109 x 0.139 5.234 x 0.139 5.359 x 0.139 5.484 x 0.139 5.609 x 0.139 5.734 x 0.139 5.859 x 0.139 5.984 x 0.139 6.234 x 0.139 6.484 x 0.139 6.734 x 0.139 6.984 x 0.139 7.234 x 0.139 7.484 x 0.139 7.734 x 0.139 7.984 x 0.139 8.234 x 0.139 8.484 x 0.139 8.734 x 0.139 8.984 x 0.139 9.234 x 0.139 9.484 x 0.139 9.734 x 0.139 9.984 x 0.139 10.484 x 0.139 10.984 x 0.139 11.484 x 0.139 11.984 x 0.139 12.984 x 0.139 13.984 x 0.139 14.984 x 0.139 15.955 x 0.139 16.955 x 0.139 17.955 x 0.139 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 213 BACK-UP RING � Installation Recommendations Rod � dN f7 0.433 0.512 0.551 0.630 0.669 0.748 0.787 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.496 1.614 1.752 1.890 2.008 2.126 2.244 2.362 2.520 2.638 2.756 2.874 2.992 3.150 3.268 3.386 3.543 3.622 3.740 3.858 4.016 4.134 4.252 4.370 4.488 4.528 Bore � DN H9 0.827 0.866 0.945 0.984 1.063 1.142 1.181 1.260 1.299 1.378 1.437 1.496 1.575 1.614 1.693 1.752 1.890 2.008 2.126 2.244 2.362 2.500 2.638 2.756 2.874 2.992 3.150 3.268 3.386 3.504 3.622 3.740 3.858 4.016 4.134 4.252 4.370 4.488 4.646 4.764 4.882 5.118 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.311 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.378 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 0.450 x 0.816 x 0.060 0.513 x 0.879 x 0.060 0.575 x 0.941 x 0.060 0.638 x 1.004 x 0.060 0.700 x 1.066 x 0.060 0.763 x 1.129 x 0.060 0.825 x 1.191 x 0.060 0.888 x 1.254 x 0.060 0.950 x 1.316 x 0.060 1.013 x 1.379 x 0.060 1.075 x 1.441 x 0.060 1.138 x 1.504 x 0.060 1.198 x 1.564 x 0.060 1.263 x 1.629 x 0.060 1.316 x 1.682 x 0.060 1.388 x 1.754 x 0.060 1.513 x 1.879 x 0.060 1.638 x 2.004 x 0.060 1.763 x 2.129 x 0.060 1.888 x 2.254 x 0.060 2.013 x 2.379 x 0.060 2.138 x 2.504 x 0.060 2.268 x 2.634 x 0.060 2.393 x 2.759 x 0.060 2.518 x 2.884 x 0.060 2.643 x 3.009 x 0.060 2.768 x 3.134 x 0.060 2.893 x 3.259 x 0.060 3.018 x 3.384 x 0.060 3.143 x 3.509 x 0.060 3.273 x 3.639 x 0.060 3.398 x 3.764 x 0.060 3.523 x 3.889 x 0.060 3.648 x 4.014 x 0.060 3.773 x 4.139 x 0.060 3.898 x 4.264 x 0.060 4.028 x 4.394 x 0.060 4.153 x 4.519 x 0.060 4.278 x 4.644 x 0.060 4.403 x 4.769 x 0.060 4.528 x 4.894 x 0.060 4.778 x 5.144 x 0.060 TSS Part No. O-Ring TSS Part No. BBP80B309 BBP80B310 BBP80B311 BBP80B312 BBP80B313 BBP80B314 BBP80B315 BBP80B316 BBP80B317 BBP80B318 BBP80B319 BBP80B320 BBP80B321 BBP80B322 BBP80B323 BBP80B324 BBP80B325 BBP80B326 BBP80B327 BBP80B328 BBP80B329 BBP80B330 BBP80B331 BBP80B332 BBP80B333 BBP80B334 BBP80B335 BBP80B336 BBP80B337 BBP80B338 BBP80B339 BBP80B340 BBP80B341 BBP80B342 BBP80B343 BBP80B344 BBP80B345 BBP80B346 BBP80B347 BBP80B348 BBP80B349 BBP80B351 ORAR00309 ORAR00310 ORAR00311 ORAR00312 ORAR00313 ORAR00314 ORAR00315 ORAR00316 ORAR00317 ORAR00318 ORAR00319 ORAR00320 ORAR00321 ORAR00322 ORAR00323 ORAR00324 ORAR00325 ORAR00326 ORAR00327 ORAR00328 ORAR00329 ORAR00330 ORAR00331 ORAR00332 ORAR00333 ORAR00334 ORAR00335 ORAR00336 ORAR00337 ORAR00338 ORAR00339 ORAR00340 ORAR00341 ORAR00342 ORAR00343 ORAR00344 ORAR00345 ORAR00346 ORAR00347 ORAR00348 ORAR00349 ORAR00351 O-Ring dimension d1 x d2 0.412 x 0.210 0.475 x 0.210 0.537 x 0.210 0.600 x 0.210 0.662 x 0.210 0.725 x 0.210 0.787 x 0.210 0.850 x 0.210 0.912 x 0.210 0.975 x 0.210 1.037 x 0.210 1.100 x 0.210 1.162 x 0.210 1.225 x 0.210 1.287 x 0.210 1.350 x 0.210 1.475 x 0.210 1.600 x 0.210 1.725 x 0.210 1.850 x 0.210 1.975 x 0.210 2.100 x 0.210 2.225 x 0.210 2.350 x 0.210 2.475 x 0.210 2.600 x 0.210 2.725 x 0.210 2.850 x 0.210 2.975 x 0.210 3.100 x 0.210 3.225 x 0.210 3.350 x 0.210 3.475 x 0.210 3.600 x 0.210 3.725 x 0.210 3.850 x 0.210 3.975 x 0.210 4.100 x 0.210 4.225 x 0.210 4.350 x 0.210 4.475 x 0.210 4.725 x 0.210 214 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 4.646 4.882 5.000 5.118 5.276 5.394 5.512 5.630 5.748 5.906 5.984 6.260 6.496 6.772 7.008 7.244 7.520 7.756 7.992 8.268 8.504 8.740 9.016 9.252 9.488 9.764 10.000 10.512 11.024 11.496 12.008 12.992 14.016 15.000 16.024 17.008 17.992 19.016 20.000 20.984 22.008 22.992 Bore � DN H9 5.000 5.236 5.394 5.512 5.630 5.748 5.906 5.984 6.142 6.260 6.378 6.614 6.890 7.126 7.362 7.638 7.874 8.110 8.386 8.661 8.858 9.134 9.370 9.626 9.882 10.118 10.394 10.866 11.417 11.890 12.402 13.386 14.409 15.374 16.378 17.362 18.386 19.370 20.394 21.378 22.362 23.346 Groove width Radius Back-up Ring dimension TSS Part No. b2 +0.010 b3 +0.010 r �0.008 ID x OD x T inch 0.311 0.378 0.010 4.653 x 5.019 x 0.060 BBP80B350 0.311 0.378 0.010 4.903 x 5.269 x 0.060 BBP80B352 0.311 0.378 0.010 5.028 x 5.394 x 0.060 BBP80B353 0.311 0.378 0.010 5.153 x 5.519 x 0.060 BBP80B354 0.311 0.378 0.010 5.279 x 5.645 x 0.060 BBP80B355 0.311 0.378 0.010 5.403 x 5.769 x 0.060 BBP80B356 0.311 0.378 0.010 5.528 x 5.894 x 0.060 BBP80B357 0.311 0.378 0.010 5.653 x 6.019 x 0.060 BBP80B358 0.311 0.378 0.010 5.778 x 6.144 x 0.060 BBP80B359 0.311 0.378 0.010 5.903 x 6.269 x 0.060 BBP80B360 0.311 0.378 0.010 6.028 x 6.394 x 0.060 BBP80B361 0.311 0.378 0.010 6.278 x 6.644 x 0.060 BBP80B362 0.311 0.378 0.010 6.528 x 6.894 x 0.060 BBP80B363 0.311 0.378 0.010 6.778 x 7.144 x 0.060 BBP80B364 0.311 0.378 0.010 7.028 x 7.394 x 0.060 BBP80B365 0.311 0.378 0.010 7.278 x 7.644 x 0.060 BBP80B366 0.311 0.378 0.010 7.528 x 7.894 x 0.060 BBP80B367 0.311 0.378 0.010 7.778 x 8.144 x 0.060 BBP80B368 0.311 0.378 0.010 8.028 x 8.394 x 0.060 BBP80B369 0.311 0.378 0.010 8.278 x 8.644 x 0.060 BBP80B370 0.311 0.378 0.010 8.528 x 8.894 x 0.060 BBP80B371 0.311 0.378 0.010 8.778 x 9.144 x 0.060 BBP80B372 0.311 0.378 0.010 9.028 x 9.394 x 0.060 BBP80B373 0.311 0.378 0.010 9.278 x 9.644 x 0.060 BBP80B374 0.311 0.378 0.010 9.528 x 9.894 x 0.060 BBP80B375 0.311 0.378 0.010 9.778 x 10.144 x 0.060 BBP80B376 0.311 0.378 0.010 10.028 x 10.394 x 0.060 BBP80B377 0.311 0.378 0.010 10.528 x 10.894 x 0.060 BBP80B378 0.311 0.378 0.010 11.028 x 11.394 x 0.060 BBP80B379 0.311 0.378 0.010 11.528 x 11.894 x 0.060 BBP80B380 0.311 0.378 0.010 12.028 x 12.394 x 0.060 BBP80B381 0.311 0.378 0.010 13.028 x 13.394 x 0.060 BBP80B382 0.311 0.378 0.010 14.028 x 14.394 x 0.060 BBP80B383 0.311 0.378 0.010 15.028 x 15.394 x 0.060 BBP80B384 0.311 0.378 0.010 16.008 x 16.374 x 0.060 BBP80B385 0.311 0.378 0.010 17.008 x 17.374 x 0.060 BBP80B386 0.311 0.378 0.010 18.008 x 18.374 x 0.060 BBP80B387 0.311 0.378 0.010 19.006 x 19.372 x 0.060 BBP80B388 0.311 0.378 0.010 20.006 x 20.372 x 0.060 BBP80B389 0.311 0.378 0.010 21.006 x 21.372 x 0.060 BBP80B390 0.311 0.378 0.010 22.006 x 22.372 x 0.060 BBP80B391 0.311 0.378 0.010 22.993 x 23.359 x 0.060 BBP80B392 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00350 ORAR00352 ORAR00353 ORAR00354 ORAR00355 ORAR00356 ORAR00357 ORAR00358 ORAR00359 ORAR00360 ORAR00361 ORAR00362 ORAR00363 ORAR00364 ORAR00365 ORAR00366 ORAR00367 ORAR00368 ORAR00369 ORAR00370 ORAR00371 ORAR00372 ORAR00373 ORAR00374 ORAR00375 ORAR00376 ORAR00377 ORAR00378 ORAR00379 ORAR00380 ORAR00381 ORAR00382 ORAR00383 ORAR00384 ORAR00385 ORAR00386 ORAR00387 ORAR00388 ORAR00389 ORAR00390 ORAR00391 ORAR00392 4.600 x 0.210 4.850 x 0.210 4.975 x 0.210 5.100 x 0.210 5.225 x 0.210 5.350 x 0.210 5.475 x 0.210 5.600 x 0.210 5.725 x 0.210 5.846 x 0.210 5.975 x 0.210 6.225 x 0.210 6.475 x 0.210 6.725 x 0.210 6.975 x 0.210 7.225 x 0.210 7.475 x 0.210 7.725 x 0.210 7.975 x 0.210 8.225 x 0.210 8.475 x 0.210 8.725 x 0.210 8.975 x 0.210 9.225 x 0.210 9.475 x 0.210 9.725 x 0.210 9.975 x 0.210 10.475 x 0.210 10.975 x 0.210 11.475 x 0.210 11.975 x 0.210 12.975 x 0.210 13.975 x 0.210 14.975 x 0.210 15.955 x 0.210 16.955 x 0.210 17.955 x 0.210 18.955 x 0.210 19.955 x 0.210 20.955 x 0.210 21.955 x 0.210 22.940 x 0.210 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 215 BACK-UP RING � Installation Recommendations Rod � dN f7 24.016 25.000 25.984 4.488 4.646 4.764 4.882 5.000 5.118 5.276 5.394 5.512 5.630 5.394 5.512 6.024 6.260 6.496 6.772 7.008 7.283 7.480 7.756 7.992 8.504 9.016 9.488 10.000 10.512 11.024 11.496 12.008 12.520 12.992 13.504 14.016 14.488 15.000 15.512 16.024 16.535 17.008 Bore � DN H9 24.370 25.354 26.378 5.039 5.157 5.276 5.394 5.512 5.630 5.787 5.906 5.984 6.142 5.906 5.984 6.496 6.772 7.008 7.244 7.500 7.756 7.992 8.268 8.504 9.016 9.488 10.000 10.512 11.024 11.496 12.008 8.583 12.992 13.504 14.016 14.488 15.000 15.512 15.984 16.496 17.008 17.500 Groove width Radius Back-up Ring dimension TSS Part No. b2 +0.010 b3 +0.010 r �0.008 ID x OD x T inch 0.311 0.378 0.010 23.993 x 24.359 x 0.060 BBP80B393 0.311 0.378 0.010 24.993 x 25.359 x 0.060 BBP80B394 0.311 0.378 0.010 25.993 x 26.359 x 0.060 BBP80B395 0.421 0.520 0.010 4.551 x 5.023 x 0.096 BBP80B425 0.421 0.520 0.010 4.676 x 5.148 x 0.096 BBP80B426 0.421 0.520 0.010 4.801 x 5.273 x 0.096 BBP80B427 0.421 0.520 0.010 4.929 x 5.401 x 0.096 BBP80B428 0.421 0.520 0.010 5.051 x 5.523 x 0.096 BBP80B429 0.421 0.520 0.010 5.176 x 5.648 x 0.096 BBP80B430 0.421 0.520 0.010 5.301 x 5.773 x 0.096 BBP80B431 0.421 0.520 0.010 5.426 x 5.898 x 0.096 BBP80B432 0.421 0.520 0.010 5.551 x 6.023 x 0.096 BBP80B433 0.421 0.520 0.010 5.676 x 6.148 x 0.096 BBP80B434 0.421 0.520 0.010 5.426 x 5.898 x 0.096 BBP80B432 0.421 0.520 0.010 5.551 x 6.023 x 0.096 BBP80B433 0.421 0.520 0.010 6.051 x 6.523 x 0.096 BBP80B437 0.421 0.520 0.010 6.274 x 6.746 x 0.096 BBP80B438 0.421 0.520 0.010 6.524 x 6.996 x 0.096 BBP80B439 0.421 0.520 0.010 6.774 x 7.246 x 0.096 BBP80B440 0.421 0.520 0.010 7.024 x 7.496 x 0.096 BBP80B441 0.421 0.520 0.010 7.274 x 7.746 x 0.096 BBP80B442 0.421 0.520 0.010 7.524 x 7.996 x 0.096 BBP80B443 0.421 0.520 0.010 7.774 x 8.246 x 0.096 BBP80B444 0.421 0.520 0.010 8.024 x 8.496 x 0.096 BBP80B445 0.421 0.520 0.010 8.524 x 8.996 x 0.096 BBP80B446 0.421 0.520 0.010 9.024 x 9.496 x 0.096 BBP80B447 0.421 0.520 0.010 9.524 x 9.996 x 0.096 BBP80B448 0.421 0.520 0.010 10.024 x 10.496 x 0.096 BBP80B449 0.421 0.520 0.010 10.524 x 10.996 x 0.096 BBP80B450 0.421 0.520 0.010 11.024 x 11.496 x 0.096 BBP80B451 0.421 0.520 0.010 11.524 x 11.996 x 0.096 BBP80B452 0.421 0.520 0.010 12.024 x 12.496 x 0.096 BBP80B453 0.421 0.520 0.010 12.524 x 12.996 x 0.096 BBP80B454 0.421 0.520 0.010 13.024 x 13.496 x 0.096 BBP80B455 0.421 0.520 0.010 13.524 x 13.996 x 0.096 BBP80B456 0.421 0.520 0.010 14.024 x 14.216 x 0.096 BBP80B457 0.421 0.520 0.010 14.524 x 14.996 x 0.096 BBP80B458 0.421 0.520 0.010 15.024 x 15.493 x 0.096 BBP80B459 0.421 0.520 0.010 15.524 x 15.996 x 0.096 BBP80B460 0.421 0.520 0.010 16.004 x 16.476 x 0.096 BBP80B461 0.421 0.520 0.010 16.504 x 16.976 x 0.096 BBP80B462 0.421 0.520 0.010 17.004 x 17.476 x 0.096 BBP80B463 O-Ring TSS Part No. O-Ring dimension d1 x d2 ORAR00393 ORAR00394 ORAR00395 ORAR00425 ORAR00426 ORAR00427 ORAR00428 ORAR00429 ORAR00430 ORAR00431 ORAR00432 ORAR00433 ORAR00434 ORAR00432 ORAR00433 ORAR00437 ORAR00438 ORAR00439 ORAR00440 ORAR00441 ORAR00442 ORAR00443 ORAR00444 ORAR00445 ORAR00446 ORAR00447 ORAR00448 ORAR00449 ORAR00450 ORAR00451 ORAR00452 ORAR00453 ORAR00454 ORAR00455 ORAR00456 ORAR00457 ORAR00458 ORAR00459 ORAR00460 ORAR00461 ORAR00462 ORAR00463 23.940 x 0.210 24.940 x 0.210 25.940 x 0.210 4.475 x 0.275 4.600 x 0.275 4.725 x 0.275 4.850 x 0.275 4.975 x 0.275 5.100 x 0.275 5.225 x 0.275 5.350 x 0.275 5.475 x 0.275 5.600 x 0.275 5.350 x 0.275 5.475 x 0.275 5.975 x 0.275 6.225 x 0.275 6.475 x 0.275 6.725 x 0.275 6.975 x 0.275 7.225 x 0.275 7.475 x 0.275 7.725 x 0.275 7.975 x 0.275 8.475 x 0.275 8.975 x 0.275 9.475 x 0.275 9.975 x 0.275 10.475 x 0.275 10.975 x 0.275 11.475 x 0.275 11.975 x 0.275 12.475 x 0.275 12.975 x 0.275 13.483 x 0.275 13.975 x 0.275 14.475 x 0.275 14.975 x 0.275 15.475 x 0.275 15.955 x 0.275 16.455 x 0.275 16.955 x 0.275 216 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Installation Recommendations Rod � dN f7 17.520 18.031 18.504 19.016 19.488 20.000 20.984 22.008 22.992 24.016 25.000 25.984 Bore � DN H9 17.992 18.504 19.016 19.488 20.000 20.512 21.496 22.520 23.504 24.488 25.512 26.496 Groove width Radius b2 +0.010 b3 +0.010 r �0.008 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.421 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.520 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.010 Back-up Ring dimension ID x OD x T inch 17.504 x 17.976 x 0.096 18.004 x 18.476 x 0.096 18.504 x 18.976 x 0.096 19.004 x 19.476 x 0.096 19.504 x 19.976 x 0.096 20.004 x 20.476 x 0.096 21.004 x 21.488 x 0.096 22.004 x 22.476 x 0.096 23.004 x 23.476 x 0.096 24.004 x 24.476 x 0.096 25.004 x 25.476 x 0.096 26.004 x 26.476 x 0.096 TSS Part No. BBP80B464 BBP80B465 BBP80B466 BBP80B467 BBP80B468 BBP80B469 BBP80B470 BBP80B471 BBP80B472 BBP80B473 BBP80B474 BBP80B475 O-Ring TSS Part No. ORAR00464 ORAR00465 ORAR00466 ORAR00467 ORAR00468 ORAR00469 ORAR00470 ORAR00471 ORAR00472 ORAR00473 ORAR00474 ORAR00475 O-Ring dimension d1 x d2 17.455 x 0.275 17.955 x 0.275 18.455 x 0.275 18.952 x 0.275 19.455 x 0.275 19.955 x 0.275 20.955 x 0.275 21.955 x 0.275 22.940 x 0.275 23.940 x 0.275 24.940 x 0.275 25.940 x 0.275 Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 217 ! This page is intentionally left blank. 218 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 General Quality Criteria GanedneSrtaolrQaguealiGtyuiCdreitlienreias Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 32419 ! This page is intentionally left blank. 220 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 General Quality Criteria General Quality Criteria The cost-effective use of seals and bearings is highly influenced by the quality criteria applied in production. Seals and bearings from Trelleborg Sealing Solutions are continuously monitored according to strict quality standards from material acquisition through to delivery. Production facilities are certified according to relevant quality management system standards. Depending on the requirements of the customer or market and in addition to the current ISO 9001, these locations may have further certifications: IATF 16949 for Automotive customers, EN/AS 9100 for Aerospace customers, ISO 13485 for Healthcare & Medical customers and ISO 29001 for Oil & Gas customers. This enables us to provide all market segments with the required quality standards. Our quality policy is consistently controlled by strict procedures and guidelines which are implemented within all areas of the company. All testing of materials and products is performed in accordance with accepted test standards and specifications, e.g. random sample testing in accordance with ISO 2859-1 AQL 1.0 general inspection level II, normal inspection. Inspection specifications correspond to standards applicable to individual product groups (e.g. for O-Rings: ISO 3601). Temperature The preferred storage temperature for elastomer parts is +15 �C (+59 �F) and should not exceed +25 �C (+77 �F). The products should be stored away from direct sources of heat such as boilers, radiators and direct sunlight. If the storage temperature is below +15 �C (+59 �F), care should be exercised during handling of stored products, as they may have stiffened and have become susceptible to distortion if not handled carefully. Humidity The relative humidity should be such that, given in the variations of temperature in storage, condensation does not occur. In all cases, the relative humidity of the atmosphere in storage should be less than 70%, or if polyurethanes are being stored, less than 65%. Light Rubber should be protected from light sources, in particular direct sunlight or intense light having a high ultra-violet content. It is advisable that any windows of storage rooms be covered with a red or orange coating or screen. Radiation Precautions should be taken to protect stored products from all sources of ionizing radiation likely to cause damage to the products. Guidelines for the Storage of Polymer Products Based on ISO 2230 Many polymer products and components are stored for long periods of time before being put into service, so it is important they are stored in conditions that minimize unwanted changes in properties. Such changes may result from degradation, in which case they may include excessive hardening, softening, cracking, crazing and other surface effects. Other changes may be caused by deformation, contamination or mechanical damage. Ozone Ozone has a particularly harmful effect on rubber. Storage rooms should not contain any equipment that is capable of generating ozone, such as mercury vapor lamps or highvoltage electrical equipment giving rise to electric sparks or electrical discharges. Combustion gases and organic vapors should also be excluded, as they may give rise to ozone via photo-chemical processes. When equipment such as a fork-lift truck is used to handle large rubber products, care needs to be taken to ensure this equipment is not a source of pollution that may affect the rubber. Combustion gases should be considered separately. While they are responsible for generating ground-level ozone, they may also contain unburned fuel which, by condensing on rubber products, can cause additional deterioration. Packaging Unless otherwise specified in the appropriate product specification, rubber products should be enclosed in individual sealed envelopes. The packaging should be carried out in an atmosphere in which the relative humidity is less than 70%, or if polyurethanes are being packed, less than 65%. Where there is serious risk of ingress of moisture (e.g. rubber-metalbonded parts), aluminum foil/paper/polyethylene laminate or other similar means of protection should be used to ensure protection from ingress of moisture. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 221 O-RINGS AND BACK-UP RINGS � Storage Guidelines Deformation Rubber should be stored free from tension, compressive stresses or other causes of deformation. Where products are packaged in a strain-free condition, they should be stored in their original packaging. In case of doubt, the manufacturer's advice should be sought. It is advisable that rings of large internal diameter are formed into three equal loops so as to avoid creasing or twisting. It is not possible to achieve this condition by forming just two loops. Contact with liquids and semi-liquid materials Rubber should not be allowed to come into contact with liquid or semi-liquid materials (for example, petrol, greases, acids, disinfectants, cleaning fluids) or their vapors at any time during storage, unless these materials are by design an integral part of the product or the manufacturer's packaging. When rubber products are received coated with their operational media, they should be stored in this condition. Contact with metals Certain metals and their alloys (in particular, copper and manganese) are known to have harmful effects on some rubbers. Rubber should not be stored in contact with such metals except when bonded to them. They should be protected by wrapping in, or by separation with, a suitable material, e.g. paper or polyethylene. Contact with dusting powder Dusting powders should only be used for the packaging of rubber items in order to prevent adhesion. In such cases, the minimum quantity of powder to prevent adhesion should be used. Any powder used should be free from any constituent that would have a harmful effect on the rubber or the subsequent application of the rubber. Storage life This is the maximum period of time that a rubber product, appropriately packaged, may be stored. After this time the product is regarded as unserviceable for the purposes for which it was originally manufactured. The storage life of a rubber product is influenced by its shape and size as well as its composition. Thick products usually undergo slower changes through degradation than thinner ones. Initial storage period This is the maximum period, starting from the time of manufacture, for which a rubber product, appropriately packaged, may be stored under specified conditions before a sample needs to be inspected or re-tested. Extension storage period This is the period for which a rubber product, appropriately packaged, may be stored after the initial storage period, before further inspection and re-testing is necessary. Assembly These are products or components containing more than one element, one or more of which is made of rubber. Generally it is not recommended to store elastomeric products in an assembled condition. If it is necessary to do so, the units should be checked more often. The inspection interval depends on the design and geometry of the components. Inspection before extension storage Before any items are to be stored for an extension period, representative samples of each type should be selected for inspection at the end of the appropriate initial storage period. Inspection should be in accordance with the relevant product specification. Contact between different products Contact between products made from rubbers of different compositions should be avoided. This includes products of the same type but differing in color. Rubber-to-metal bonded products The metal part of rubber-to-metal bonded products should not come into contact with the rubber of other products. Preservative used on the metal should be of a type that it will not adversely affect the rubber or the bond to such an extent that it does not comply with the product specification. Visual inspection Inspect each of the items for the following: 1. Permanent distortions, such as creases or flats. 2. Mechanical damage, such as cuts, tears, abraded areas or delaminated plies. 3. Surface cracking when viewed under a microscope at x10 magnification. 4. Changes in surface condition, such as hardening, softening or tackiness. 222 � TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals � Edition July 2021 Storage Guidelines Assessment at the end of the initial period If, following the visual inspection procedure the items are not satisfactory, they should not be stored for an extended period. If the items are satisfactory and are stored for an extended period a record should be kept of the date initial storage began as well as the date the extended storage period began. Items stored for an extended period should be inspected and tested at, or before, the expiry of the extension storage period before they are put into service or stored for a further extended period. Table 98: Initial and extension storage periods for unassembled components Material Group Initial Storage Period Extended Storage Period AU, EU, NR, SBR ACM, AEM, CR, ECO, HNBR, IIR, NBR CSM, EPDM, FKM, FMQ, FVMQ FFKM Isolast� Zurcon� PTFE 5 years 7 years 10 years 20 years 10 years unlimited 2 years 3 years 5 years 5 years 5 years Note 1: Note 2: If the storage temperature is over or under +25 �C (+77 �F) this will influence the storage time. Storage at +10 �C (+50 �F) higher will reduce the storage time by about 50%. Storage at +10 �C (+50 �F) lower will increase the storage time by around 100%. In application areas such as aerospace the storage periods can differ from this specification. These specific storage conditions have to be agreed between the supplier and the buyer. Latest information available at www.trelleborg.com/seals � Edition July 2021 TRELLEBORG SEALING SOLUTIONS � 223 Copyright � 2021 Trelleborg AB (publ). All rights reserved. Information and related materials are subject to change without notice. Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative solutions accelerate performance for customers in a sustainable way. Trelleborg Sealing Solutions is a leading developer, manufacturer and supplier of precision seals, bearings and custom-molded polymer components. It focuses on meeting the most demanding needs of aerospace, automotive and general industrial customers with innovative solutions. w w w.Trelleborg.com/Seals facebook.com/TrelleborgSealingSolutions twitter.com/TrelleborgSeals youtube.com/TrelleborgSeals linkedin.com/company/trelleborg-sealing-solutions If you'd like to talk to Trelleborg Sealing Solutions, find your local contact at: www.trelleborg.com/seals/worldwide Version no. 9900012GBGA0721