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Instruction Manual for macnaught models including: MX SERIES OVAL GEAR FLOWMETER, OVAL GEAR FLOWMETER, GEAR FLOWMETER
12/2020 To the Owner Please read and retain this instruction manual to assist you in the operation and maintenance of this product. manual. The manual contains operating and maintenance instructions for the MX-Series Flow Meters. This covers port sizes from 1/4” to 4”. Refer to separate instruction manual for information
INSTRUCTION MANUAL. MX SERIES. OVAL GEAR FLOWMETER. MXL-INST. Rev 12. 12/2020. To the Owner. Please read and retain this instruction manual to.
MXL-INST Rev 12 12/2020 MX SERIES OVAL GEAR FLOWMETER INSTRUCTION MANUAL To the Owner Please read and retain this instruction manual to assist you in the operation and maintenance of this product. The manual contains operating and maintenance instructions for the MX-Series Flow Meters. This covers port sizes from 1/4" to 4". Refer to separate instruction manual for information on operating modes and features of LCD displays. Contact local representative or distributor for further assistance. This Flow Meter has incorporated the oval gear principle into its design. Exceptional repeatability and high accuracy over a wide range of fluid viscosities and flow rates are features of the oval gear design. With a low pressure drop and high pressure rating oval gear flow meters are suitable for both gravity and (in-line) pump applications. Macnaught offers a comprehensive set of web based support materials to complement this instruction manual. Access the Instruction manual by scanning below QR code. www.macnaught.com.au Page 1 of 31 Index Important Information Operating Principle ................................................................... ................................................................... Page 3 Page 3 Installation Installation Procedure ................................................................... Page 4 Maintenance Procedure Disassembly Reassembly Pictorial Representation ................................................................... ................................................................... ................................................................... Page 4 Page 5 Page 6 Flowmeter Specifications Flow meter Specifications ................................................................... Flow Meter Output Types ............................................................... Standard pulser cap Details .................................................................. Industrial Pulse Cap Details .................................................................. DIN Compact Pulse Module .................................................................. PCB Specifications Standard/Industrial/DIN ....................................................... PCB Circuit Diagram Standard/Industrial/DIN ................................................... Specification and Wiring - High Temp Sensor .................................................. Engraving / Data Plate Information .................................................................. Installation of flanges .................................................................. Page 7 Page 8 Page 9-10 Page 11-12 Page 13-14 Page 15 Page 15 Page 16 Page 17 Page 17 Service Exploded Diagrams Troubleshooting Guide Spare Parts Kits Wetted Parts ................................................................... ................................................................... ................................................................... ................................................................... Page 18 Page 19 Page 20-21 Page 22 General Pressure Drop Graphs Dimensional Diagrams ................................................................... ................................................................... Page 23 Page 24-30 Page 2 of 31 IMPORTANT INFORMATION (READ CAREFULLY) FLUID COMPATIBILITY: Before use, confirm the fluid (liquid) to be used is compatible with the meter. Refer to industry fluid compatibility charts or consult your local representative or distributor for advice. FLOWMETER USAGE: The flow meter shall be used exclusively with liquids. No gases permitted to flow. Presence of gases could create severe hazard and damage STRAINER: To prevent damage from dirt or foreign matter, it is recommended that a Y type or Basket type mesh strainer be installed as close as possible to the inlet side of the meter. Meter 1/4" 74 micron / 200 mesh Meter 1/2"- 2" 250 micron / 60 mesh Meter 3"- 4" 420 micron / 40 mesh When a strainer is installed it should be regularly inspected and cleaned. Failure to keep the strainer clean will dramatically effect flow meter performance. Contact your local representative for advice. AIR PURGE / LINE PRESSURE: To prevent damage caused by air purge, slowly fill the meter with fluid. To reduce pressure build-up turn off the pump at the end of each day. OPERATING PRINCIPLE Fluid passing through the meter causes the rotors to turn, as shown below. One of the rotors (the active rotor) is fitted with magnets. The passing of the magnets are picked up by the electronic sensor. The excitation of this switch provides a ,,Raw Pulse Output which relates to the K-Factor. (e.g. KF 36 = 36 pulses per litre of fluid passed) This Pulse Output Signal can either be fed to an external receiving element (e.g. Data Logger or PLC) or alternatively to an LC Display which conditions the Pulse signal to display volume of fluid passed. (e.g. Display 1 Litre per for every 36 pulses received) Page 3 of 31 INSTALLATION PROCEDURE 1. It is recommended that a bypass line be included in the design. This provides the facility for a meter to be removed for maintenance without interrupting production. (see figure) 5. The meter can be installed in any orientation as long as the meter shafts are in a horizontal plane as per the picture. Incorrect installation can cause premature wear of meter components. 2. Use a thread sealant on all pipe threads. Thread tape must not enter flow meter as this could stop flow meters operation. 3. For pump applications ensure pipe work and meter have the appropriate working pressure rating to match the pressure output of the pump. Refer to meter specifications section for further details. (Page 7) 4. Install a Y type or basket type mesh strainer as close as possible to the inlet side of the meter. Meter 1/4" 74 micron / 200 mesh Meter 1/2"- 2" 250 micron / 60 mesh Meter 3"- 4" 420 micron / 40 mesh The flow meter can accept flow in any direction. Do not over tighten meter connections. 7. It is important after initial installation to fill the line slowly, high speed air purge could cause damage to the rotors. 8. Test the system for leaks. Do not continue use if meter is leaking. 9. Check the strainer for swarf or foreign material, after the first 200 litres, check periodically, particularly if the flow rate is noted to be decreasing. MAINTENANCE PROCEDURE Inspection and maintenance should only be carried out by experienced personnel. DIS-ASSEMBLY When maintenance to any part of the flow meter is required, it must be isolated and line pressure released. It must be removed from the line if required. Use non sparking tools to accomplish the job. It is advisable to mark all components with a marker pen before disassembly, to ensure all the components are replaced to their correct position during the reassembly process. 1. Remove the meter cap by loosening the bolts on the underside of the meter body. (see FIG 1, Page 6) 2. Remove the O-Ring from the O-Ring groove. Clean it nicely and store in clean place. 3. Remove rotors from the cap and shaft assembly. The shafts are fixed to the cap for sizes 1/4" - 2" and to the body for 3" and 4" sizes. No need to take them off. Do not remove shafts from their location. Page 4 of 31 RE-ASSEMBLY 1. Before reassembling, check the condition of flow meter parts (rotors, body, cap, seal O-ring and shafts). Re place if necessary. Contact Macnaught to check for spare parts availability. 2. One of the rotors is active (have magnets) and other one is neutral. The active rotor can be identified by running a metal object over the face of the rotor. Placed both the rotors at 90° to each other onto the shafts. Spin them to check if they move freely. If not, repeat the process. Active Rotor Placement into Flow meter: MX06 - MX09 Meters: The active rotor is positioned nearest to ,,dimple on the meter cap (see FIG 2, Page 6) The smooth side of rotor showing up, grub screw will face downwards. The chamfered side of the rotor stays upward when placed on to the shaft (see FIG 6, Page 6) MX12 - MX50 Meters: The active rotor is positioned nearest to ,,dimple on the meter cap (see FIG 2, Page 6) Meter cap dimple must face towards the flow meter body dimple (see FIG 2 & 3, Page 6) The magnet side face upward when placed on the cap For MX75 - MX100 meters: Active rotor is positioned on to the shaft away from the flow meter foot. (see FIG 7, Page 6) The magnet side of the active rotor face upward when placed inside the flow meter body. 3. Smear the O-ring with light film of grease and placed into the Groove (see FIG 3, Page 6) 4. Place the meter Cap on the meter Body. Meter cap dimple must face towards the flow meter body dimple (MX06-MX50 Meters) (see FIG 2 & 3, Page 6) 5. Insert the cap head screws and tighten in a diagonal sequence 1, 5, 7, 3, etc. Bolts Torque Ratings: MX06-MX12 (6.5 Nm) MX19-MX25 (15 Nm) MX40-MX100 (33 Nm) 6. Test the meter by turning the rotors with a finger or by applying very low air pressure (no more than a good breath) to one end of the meter, before returning the meter to service. Page 5 of 31 PICTORIAL REPRESENTATION OF FLOWMETER AND DISASSEMBLED PARTS Flow meter FIG 1 Flow Meter Cap FIG 2 Shafts Dimple Flow meter Body FIG 3 Groove Dimple Rotors (At 90°) FIG 4 Neutral Rotor Active Rotor O-ring FIG 5 Rotors Chamfer Area FIG 6 For MX06 and MX09 meters, the flat side of rotors with chamfer on edges face upward when placed on cap and shaft assembly of meter MX75 - MX100 Meters FIG 7 Flow Meter Foot Flow Meter Body Neutral Rotor Shafts Active Rotor O-ring Flow Meter Cap Page 6 of 31 FLOWMETER SPECIFICATIONS Flow Meter Series Flow Range (Viscosity < 5 cP) Metric US MX06 2 to 100 LPH 0.5 to 26 GPH MX09 25 to 500 LPH 6.6 to 132 GPH MX12 3 to 25 LPM 0.8 to 6.6 GPM MX19 8 to 70 LPM 2 to 18.5 GPM MX25 10 to 100 LPM 2.6 to 26 GPM MX40 15 to 235 LPM 4 to 62 GPM MX50 15 to 500 LPM 4 to 130 GPM MX75 60 to 600 LPM 17 to 170 GPM MX100 220 to 1000 LPM 60 to 250 GPM Flow Range (Viscosity > 5 cP) Metric 0.5 to 100 LPH 15 to 500 LPH 2 to 30 LPM 3 to 80 LPM 6 to 120 LPM 10 to 250 LPM 15 to 500 LPM 20 to 733 LPM 120 to 1200 LPM US 0.13 to 26.4 GPH 4 to 132 GPH 0.5 to 8 GPM 0.8 to 21 GPM 1.6 to 32 GPM 2.6 to 66 GPM 4 to 130 GPM 5 to 194 GPM 30 to 300 GPM Ensure the Flow meter is fitted with `High Viscosity Rotors' if the fluid being metered is 1000 cP or above. Flow Meter Series Temperature Range (MX06P - MX50P) Temperature Range (MX06S - MX100S) Temperature Range (MX06F - MX50F) Temperature Range (MX75F - MX100F) Accuracy (MX06 - MX100) Temperature Range -40°C - 150°C 1 -40°C - 120°C 1 -40°C - 80°C 2 -40°C - 120°C 1 ±0.5% of reading 1 Flow meter process temperature range may be limited to sensor temperature classification. 2 Flow meter process temperature range is limited due to PPS rotors. Flow Meter Series Maximum Operating Pressure* (Flow meter Threaded) kPa psi MX06 6895 1000 - MX09 6895 1000 - MX12 13790 2000 - MX19 13790 2000 - MX25 13790 2000 1250 MX40 10342 1500 1250 MX50 8274 1200 1250 MX75 1200 175 1200 MX100 1200 175 1200 * Conforms to Directive 2014/68/EU ** Flanges Standard (ASME B16.5, Group 2-2.3 Materials) Maximum Operating Pressure* (Flow meter Flanged**) kPa psi - - - - 181 181 181 175 175 Page 7 of 31 Flow meter Output Types Pulse output A 1 x Hall Effect Switch & 1 x Reed Switch I Dual Reed Switches J Dual Hall Effect Switches - Quadrature Pulse K High Resolution Sensor T High Temperature Sensor Local Digital Display D PR (LCD 12 mm Display) E PRA * (LCD 12 mm Display) F ER (LCD 17 mm Display) G ERA * (LCD 17 mm Display) H ERB (LCD 17 mm Display) M PRM * (LCD Blind 4 - 20 mA Display) MXD-AS MXD-IS MXD-JS MXD-KS MXD-TS MXD-DS MXD-ES MXD-FS MXD-GS MXD-HS MXD-MS Reed Switch: Reed Switch is a 2-wire device which triggers by magnet inside the rotors as they spin. To maximise the life of the reed switch, the pulse board comes equipped with a 1k8 current limiting resistor in series. Reed Switch Hall Effect Switch: Hall Effect switch is a 3-wire device which triggers by south pole of the magnet inside the rotors as they spin. This switch is NPN type. The switch circuit is equipped with a 4k7 pull -up resistor between signal and supply. Hall Effect Switch * Analogue outputs are available as an auxiliary display signal by including ERA, PRA and PRM with the flow meter. PRA and ERA display also output scalable pulse. Instruction manual for local displays to be seen separately. Part numbers as under: Display MXD-DS MXD-ES Instruction Manual MXL-INSTPR MXL-INSTPRA MXD-FS MS574 MXD-GS MS476 MXD-HS MS392 MXD-MS MXL-INSTPRM Page 8 of 31 Standard Pulse Cap Output types A, I, J, K WIRING INSTRUCTIONS Standard Pulse Cap incorporates the M-LOCK (1/4" turn) mounting system. The housing is made up of polypropylene with PCB fitted inside. Standard Pulse Cap PCB Page 9 of 31 Standard Pulse Cap Output types A, I, J, K * MXD-JS generate Quadrature Pulse Output ** MXD-KS has one hall effect high resolution sensor. Illustration Standard Pulse Cap fitted to 1" meter Assembly/Disassembly 1. Rotate the pulse cap 90° anticlockwise to disassemble 2. Pull the cap away from body 1 2 3. Place pulse cap onto the body and rotate 90° clockwise to reassemble No Tool required to assemble/dissemble Page 10 of 31 Industrial Pulse Cap Output Type (MXD-xCx-xx) Industrial Pulse Cap is fixed to the flow meter and does not incorporate M-lock feature. It comes with Conduit Entry to facilitate customers for own wiring. Illustration WIRING INSTRUCTIONS PCB * MXD-xCx-HH generate Quadrature Pulse Output - Industrial Pulse Cap Temperature (-25 °C -120 °C) - IP 67 Cable Specifications for Standard/Industrial Pulse Cap Minimal cable specification recommended for wire: 5 core, 24 AWG each drain wire AND shielding/ copper braiding Temperature rating: -20 - 80 °C Voltage rating: 300 V - Maximum cable length should not exceed 60 metres. - If cable is extended and/or longer than 10m, it is highly recommended to use 24V power supply for Hall Switch and reed switch. Page 11 of 31 Industrial Pulse Cap Illustration Output Type (MXD-xCx-xx) Industrial Pulse Cap fitted to 1" meter * Industrial Pulse Cap Housing material "Aluminium" to be fitted to flow meter having Aluminium Body * Industrial Pulse Cap Housing material "SS 316" to be fitted to flow meter having SS 316 Body PCB Pulser Cap Screws Pulser Cap Pulser Cap Gasket PCB screws Circlip Base Plate Flowmeter The Industrial Pulse Cap comprises of 3 major components. 1. Industrial Pulse Cap 2. PCB (sensor board) 3. Secure Base Plate In order to access the PCB, or for the removal/ replacement of the complete Pulser Module, the Following procedure applies. Disassembly/Reassembly Remove the 4 socket head cap screws holding the Industrial Pulse Cap to the Base Plate. Take care not to lose the gasket. Lift the Pulse Cap to expose the terminal block for the connection/disconnection of the signal cables. The PCB can be removed by loosening the two screws securing it to the Base Plate. Note: It is not necessary to remove the PCB if the objective is to remove the complete base plate (see next step) To separate the Base Plate from the Flow meter body, remove the stainless steel Circlip. Reassemble by reversing the above sequence. Page 12 of 31 DIN Compact Pulse Module Output Type (MXD-xx) DIN Compact Pulse Module incorporates the M-LOCK (¼ turn) mounting system. It provides a locking facility for added security against unauthorised removal. A locking screw is supplied with DIN compact pulse cap to accomplish the job by fitting module to the flow meter using M-lock feature and replacing the existing screw with locking screw. During initial installation of the locking screw, the screw will need to pierce the bottom of the pulser. This will enable the screw to ,,lock into the plastic cam that is fixed to the flow meter. The available options are: DIN Module with 1 x Reed and 1 x Hall effect sensor (MXD-RH) DIN Module with Dual Hall Effect sensors (MXD-HH) DIN Module with Dual Reed Switches (MXD-RR) Illustration The DIN Compact Pulse Modules accommodates the choice of either a field mountable connector facility, or a fixed (M12) connection cable. M12 DIN plug and socket complete with 5 core cable. Field attachable socket with 5 position screw terminals M12 DIN cable Field attachable socket/connector Cable Length 1.5 Meters 5 Meters 10 Meters Part Number MXD-C1.5 MXD-C5 MXD-C10 Part number: MXD-CF Page 13 of 31 DIN Compact Pulse Module Output Type (MXD-xx) M12 male connector M12 Female Cable Connector M12 Field Connector Cable Colour 1 Brown 2 White 3 Blue 4 Black 5 Green-Yellow Reed / Hall Module HE Supply (VCC) HE Signal (V out) HE Ground Reed (Signal) Reed (Ground) Dual Reed Module N/A Reed Signal 1 Reed Ground 1 Reed Signal 2 Reed Ground 2 Dual Hall Module HE Supply (VCC) HE Signal 1 (V out) HE Ground HE Signal 2 (V out) N/A M12 DIN Female Cable Connector M12 Field Connector General Connector Standards / regulations M12 (right angle) IEC 61076-2-101 Technical Specifications (Plug and socket) Number of positions Protection Material of body Rated voltage / current Contact resistance Ambient temperature (plug and socket) 5 IP67 TPU (thermoplastic polyurethane) 60v / 4A Max 5 m -25°C - 90°C Technical Specifications (cable) Core Number Core colours Cable material Conductor cross section Rated voltage / current Ambient Temperature (operation) Cable resistant to 5 core brown, white, blue, black, green-yellow PUR (polyurethane) 5 x 0.34mm² (signal lines) 60v / 4A -25°C - 80°C (cable, fixed installation) acids, alkaline solutions and salt water Connector General M12 Standards / regulations IEC 61076-2-101 Technical Specifications Number of positions 5 Protection IP67 Conductor cross section 0.25mm² - 0.75mm² Material of body PTB Sealing material NBR (nitrile rubber) Ambient temperature -25°C - 85°C (plug and socket) Rated voltage / current 60v / 4A Page 14 of 31 PCB Specifications Standard / Industrial Pulse Caps / DIN Compact Pulse Module Output Signals Reed Switch (Mechanical Sensor) Hall Effect Switch (Electronic Sensor) Standard Pulse Meter Current Maximum Voltage Contact Rating Maximum Maximum1 Maximum Supply Current Maximum Output Current Operating Voltage 2 x Digital (Square Wave) 500mA 30V DC 10W 7.5mA 25mA 4.5V to 24V DC Output Type Open-Collector NPN 1.Contact rating maximum is 10W. Neither current nor voltage maximums should be exceeded in achieving this. Reed/ Hall Reed/ Reed Hall/ Hall Page 15 of 31 Output Type "T" High Temperature SPECIFICATIONS & WIRING SENSOR TYPE OMNI POLAR Construction Connector Cable Length Operating Voltage SPECIFICATIONS Maximum Supply Current Temperature Range NPN with internal 3 k-Ohm pull-up resistor Stainless Steel Housing (Barrel) 2 meters 4.5 to 30V DC 18mA -40 - 150°C -40 - 302°F Illustration Sensor fitted to meter Illustration Cable Connector Page 16 of 31 Flow meter Specs / Data Plate MX06-MX50: Serial number, Model number, k-factor, flow rate range and temperature details are engraved on meter body. See below FIG MX75-MX100: Serial number, Model number, kfactor, flow rate range and temperature details are engraved on data plate. See below FIG Pulse Cap / Display to rotate anticlockwise by 90 ° Flow Meter Details Flow Meter Details INSTALLATION OF FLANGES ON MX25, MX40 AND MX50 METERS 1. The locknut, gasket, O-ring and retaining ring to be fitted as shown in the below picture. (Make sure that the O-rings and gaskets must not have any damages) 2. Both flanges to be equally screwed to the meter body meeting end to end dimensions and bolt pattern on the flange face 3. The lock nuts to be tightened to a specified torque as mentioned in the below table Use a good quality grease for Gasket & O-ring and a good quality anti-cease on flange threads Meter Lock Nut Torque ANSI / ASTM DIN JIS End to End MX25 20 Nm MX40 30 Nm MX50 40 Nm 1" 150 LB B16.5 DN25 PN 16 EN1092-1 25A 10K JIS B 2220 240 mm 1.5" 150 LB B16.5 DN40 PN 16 EN1092-1 40A 10K JIS B 2220 240 mm 2" 150 LB B16.5 DN50 PN 16 EN1092-1 50A 10K JIS B 2220 264 mm Page 17 of 31 EXPLODED DIAGRAM models MX06-MX50 EXPLODED DIAGRAM models MX75-MX100 METER COMPONENTS ITEM NO CIRCLIP 1 CAM 2 METER BODY 3 METER CAP O-RING 4 MAGNET HOUSING 5 MAGNETS 6 ROTOR SHAFTS 7 LOCATING PIN 8 METER CAP 9 METER CAP SCREWS 10 METER COMPONENTS METER BODY ROTOR SHAFTS ROTORS METER CAP O-RING METER CAP CAM ITEM NO 1 2 3 4 5 6 METER COMPONENTS CIRCLIP METER CAP BOLTS FLANGE SEALS PROCESS CONNECTION (FLANGED OR THREADED) FLANGE WASHERS FLANGE BOLTS ITEM NO 7 8 9 10 11 12 Page 18 of 31 TROUBLESHOOTING GUIDE Problem Cause Remedy a) Foreign matter blocking rotors b) Line strainer blocked Fluid will not flow c) Damaged rotors through meter d) Meter connections over tightened e) Fluid is too viscous a) Dismantle meter, clean rotors (strainer must be fitted in line) b) Clean strainer c) Replace rotors (Strainer must be fitted in line) d) Re-adjust connections e) See specifications for maximum viscosity Reduced flow a) Strainer is partially blocked through meter b) Fluid is too viscous a) Clean strainer b) See specifications for maximum viscosity a) Fluid flow rate is too high or too low a) See specifications for minimum and maximum flow rates Meter reading b) Air in fluid b) Bleed air from system inaccurate c) Excess wear caused by incorrect c) Check meter body and rotors. Replace as required. Refer to installation installation instructions Meter not giving a pulse signal a) Faulty hall effect switch b) Faulty reed switch c) Magnets failed a) Replace PCB Board b) Replace PCB Board c) Replace magnets a) Battery not connected properly LCD register working not b) Battery flat c) Faulty wiring connections d) Faulty LC Display e) Faulty connection from LC Display a) Check battery connections b) Replace battery c) Check wiring for loose or faulty connections d) Replace LC Display e) Check wiring connections TESTING REED / HALL SWITCHES Testing of Reed Switch requires Neodymium magnet (at least 220 Gauss) and Macnaught display/PLC/ FMS/Ohmmeter/Multimeter. If changes in reading are seen by waiving magnet near the reed switch, means it is working fine. Otherwise, the reed switch is faulty. Testing Hall Effect Switch requires Neodymium magnet (at least 220 Gauss), Power Supply/Battery (4.5 - 24 V DC) and Multimeter/Voltmeter. Correct wiring is shown in the picture. Check if only one of the magnet poles changes the signal reading on the voltmeter. It is a clear indication that the switch is working perfectively. If hall switch signal is not changing then Hall switch is faulty. MAINTAINENCE VIDEOS Macnaught provides an comprehensive set of ,,Maintenance Videos to assist the end user in all aspects of service and / or repair of the flow meter range. This web based resource can be accessed by scanning the QR. Page 19 of 31 SPARE PARTS KITS Rotor Kit (Rotor assembly (includes Meter Cap bolts and O-Ring) Seal Kit (O-Rings seal (includes Meter Cap Bolts) Category "F" MX06F MX09F MX12F MX19F MX25F MX40F MX50F MX75F MX100F Standard MXS-06F-ROTOR MXS-09F-ROTOR MXS-12F-ROTOR MXS-19F-ROTOR MXS-25F-ROTOR MXS-40F-ROTOR MXS-50F-ROTOR MXS-75F-ROTOR MXS-100F-ROTOR ROTOR KIT High Viscosity (Standard) - MXS-09F-HVPROTOR MXS-12F-HVPROTOR MXS-19F-HVPROTOR MXS-25F-HVPROTOR MXS-40F-HVPROTOR MXS-50F-HVPROTOR - PEEK MXS-19F-PROTOR MXS-25F-PROTOR MXS-40F-PROTOR MXS-50F-PROTOR - Category "S" MX06S MX09S MX12S MX19S MX25S MX40S MX50S MX75S MX100S Standard MXS-06S-ROTOR MXS-09S-ROTOR MXS-12S-ROTOR MXS-19S-ROTOR MXS-25S-ROTOR MXS-40S-ROTOR MXS-50S-ROTOR MXS-75S-ROTOR MXS-100S-ROTOR ROTOR KIT High Viscosity (Standard) - MXS-09S-HVROTOR MXS-12S-HVROTOR MXS-19S-HVROTOR MXS-25S-HVROTOR MXS-40S-HVROTOR MXS-50S-HVROTOR MXS-75S-HVROTOR MXS-100S-HVROTOR PEEK MXS-19S-PROTOR MXS-25S-PROTOR MXS-40S-PROTOR MXS-50S-PROTOR - SEAL KIT MXS-06F-SEAL MXS-09F-SEAL MXS-12F-SEAL MXS-19F-SEAL MXS-25F-SEAL MXS-40F-SEAL MXS-50F-SEAL MXS-75F-SEAL MXS-100F-SEAL SEAL KIT MXS-06S-SEAL MXS-09S-SEAL MXS-12S-SEAL MXS-19S-SEAL MXS-25S-SEAL MXS-40S-SEAL MXS-50S-SEAL MXS-75S-SEAL MXS-100S-SEAL Category "P" MX06P MX09P MX12P MX19P MX25P MX40P MX50P MX75P MX100P Standard PPS MXS-06P-ROTOR High Viscosity (Standard) PPS - ROTOR KIT High Temperature (SS 316) MXS-06P-HTROTOR High Viscosity (High Temp) SS 316 - PEEK - MXS-09P-ROTOR MXS-09P-HVPROTOR MXS-09P-HTROTOR MXS-09P-HVROTOR - MXS-12P-ROTOR MXS-12P-HVPROTOR MXS-12P-HTROTOR MXS-12P-HVROTOR - MXS-19P-ROTOR MXS-19P-HVPROTOR MXS-19P-HTROTOR MXS-19P-HVROTOR MXS-19P-PROTOR MXS-25P-ROTOR MXS-25P-HVPROTOR MXS-25P-HTROTOR MXS-25P-HVROTOR MXS-25P-PROTOR MXS-40P-ROTOR MXS-40P-HVPROTOR MXS-40P-HTROTOR MXS-40P-HVROTOR MXS-40P-PROTOR MXS-50P-ROTOR MXS-50P-HVPROTOR MXS-50P-HTROTOR MXS-50P-HVROTOR MXS-50P-PROTOR - - - - - - - - - - SEAL KIT MXS-06P-SEAL MXS-09P-SEAL MXS-12P-SEAL MXS-19P-SEAL MXS-25P-SEAL MXS-40P-SEAL MXS-50P-SEAL - Page 20 of 31 SPARE PARTS KITS SPARE KITS DISPLAY AND PULSE CAP MODULE Output Type Description Display / Pulse Complete PCB Kit Battery Kit Type A Standard Pulse Cap (Reed/Hall) Type D PR Digital Register Type E PRA Digital Register Type F ER Digital Register Type G ERA Digital Register Type H ERB Batch Controller Type I Standard Pulse Cap (Reed/Reed) Type J Standard Pulse Cap (Hall/Hall) Type K Standard Pulse Cap (High Resolution Sensor) Type M PRM Digital 4-20 mA Blind Register Type T High Temperature Sensor MXD-AS MXD-DS MXD-ES MXD-FS MXD-GS MXD-HS MXD-IS MXD-JS MXD-KS MXD-MS MXD-TS MXS-PCB-RH MXS-PCB-RH MXS-PCB-RH MXS-PCB-RH MXS-PCB-RH MXS-PCB-RH MXS-PCB-RR MXS-PCB-HH MXS-PCB-RH - DR012S DR012S MS493S MS493S MS493S - Contact Macnaught for further assistance on service kits Page 21 of 31 WETTED PARTS Category "F" METER BODY METER CAP ROTORS HV ROTORS ROTOR SHAFTS ROTOR BUSHES O-RINGS MX06F AL AL PPS SS 316 FKM MX09F - MX12F AL AL PPS PPS SS 316 FKM Category "P" MX06P MX09P - MX12P METER BODY SS 316 SS 316 METER CAP SS 316 SS 316 ROTORS SS 316 / PPS** SS 316 / PPS** HV ROTORS - SS 316 / PPS** ROTOR SHAFTS SS 316 SS 316 ROTOR BUSHES CARBON CARBON O-RINGS FEP FEP Category "S" METER BODY METER CAP ROTORS HVROTORS ROTOR SHAFTS ROTOR BUSHES O-RINGS MX06S AL AL SS 316 SS 316 CARBON FEP MX09S - MX12S AL AL SS 316 SS 316 SS 316 CARBON FEP MX19F - MX50F AL AL PPS/PEEK** PPS SS 316 FKM MX75F - MX100F AL AL AL AL SS 316 CARBON FKM MX19P - MX50P SS 316 SS 316 SS 316 / PPS / PEEK** SS 316 / PPS** SS 316 CARBON FEP MX75P - MX100P * * * * * * * MX19S - MX25S AL AL SS 316/PEEK ** SS 316 SS 316 CARBON FEP MX40S - MX50S MX40S - MX100S AL AL AL / PEEK ** AL SS 316 CARBON FEP AL AL AL AL SS 316 CARBON FEP FEP - PTFE Encapsulated SS 316 - Stainless Steel 316 AL - Aluminium Alloy FKM - Viton ® PPS - Polyphenylene Sulphide (PPS Resin) PEEK - Polyether ether ketone * Currently Unavailable ** SS 316 rotors are assembled with carbon bushes. PPS and PEEK rotors do not have carbon bushes. Page 22 of 31 PRESSURE DROP vs VISCOSITY 100% 50% Page 23 of 31 WALL MOUNT ADAPTOR (MX06 - MX25) Wall Mount Adaptor Bracket is used to mount flow meter to the wall A B C D E F G H I J Dimensions (Ø mm) (Ø mm) (mm) (mm) (mm) (mm) (mm) (Ø mm) (mm) (mm) K (Ø mm) MX06 - MX09 6 5.5 45 58 71 45 65 100 6 42 M5x0.8 MX12 6 5.5 47 69 81 47 73 113 6 49 M5x0.8 MX19 7 6.6 61 85 100 61 95 143 6 62 M6x1.0 MX25 7 6.6 61 85 100 61 95 143 6 75 M6x1.0 A Wall Mount Holes (4) B SS Countersunk screws to be supplied with the wall mount bracket 5 mm in diameter and 16 mm in length for MX06 - MX12 meters 6 mm in diameter and 20 mm in length for MX19 - MX25 meters K Earthing Point Page 24 of 31 WALL MOUNT THREAD POSITION ON FLOWMETER'S CAP (MX06 - MX50) MX06 MX09 MX12 MX19 MX25 MX40 MX50 A B C D 45 M5 x 0.80 45 42 45 M5 x 0.80 45 42 47 M5 x 0.80 47 49 61 M6 x 1.00 61 62 61 M6 x 1.00 61 75 80 M8 x 1.25 80 102 80 M8 x 1.25 100 123 B Mounting Holes x 4 Earthing Points x 4 (Any of them can be used) Page 25 of 31 FLOWMETER DIMENSIONS MX06-MX50 Model METER and FLANGE DIMENSIONS Port Size A B C D E MX06 1/4" - 71 74 42 25 MX09 1/4" - 71 74 42 25 MX12 1/2" - 81 87 49 28 MX19 3/4" - 100 112 62 37 MX25 MX40 1" 1 1/2" 240 100 112 75 45 240 120 137 103 61 MX50 2" 264 140 163 124 72 FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat faced (FF) by default. Contact Macnaught if a different configuration is required. Page 26 of 31 FLOWMETER DIMENSIONS MX75 Model MX75 Aluminium FLANGE TYPE ANSI DIN JIS Rp NPT METER and FLANGE DIMENSIONS PORT SIZE 3" A B C D E 436 436 78 254 436 179 141 302 302 FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat faced (FF) by default. Contact Macnaught if a different configuration is required. Page 27 of 31 FLOWMETER DIMENSIONS MX75 with Air Eliminator 3" Flange 3" Threaded Connection Page 28 of 31 FLOWMETER DIMENSIONS MX100 MODEL MX100 Aluminium METER and FLANGE DIMENSIONS FLANGE TYPE ANSI PORT SIZE B C D E 583 DIN 4" 583 JIS 340 583 225 191 Rp 301 3" NPT 301 FLANGE TYPES: ANSI flanges 150 # and DIN PN 16 flanges are raised faced (RF) while JIS 10k flanges are flat faced (FF) by default. Contact Macnaught if a different configuration is required. Page 29 of 31 FLOW METER DIMENSIONS MX100 with Air Eliminator 4" Flange 3" Threaded Connection Page 30 of 31 WEEE Directive - Waste Electrical and Electronic Equipment The WEEE Directive requires the recycling of waste electrical and electronic equipment in the European Union. Whilst the WEEE Directive does not apply to some of Macnaughts products, we support its policy and ask you to be aware of how to dispose of this product. The crossed out wheelie bin symbol illustrated and found on our products signifies that this product should not be disposed of in general waste or landfill. Please contact your local dealer national distributor or Macnaught Technical Services for information on product disposal. Note: This product should be disposed of according to all applicable local and national government environment regulations and guidelines. Page 31 of 31 Macnaught Americas 614 South Ware Boulevard Tampa Florida USA, 33619 T: +1813 628 5506 E: info@macnaughtusa.com W: www.macnaughtusa.com Page 32 of 31