E1 Plus Overload Relay Specifications
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E1 Plus Overload Relay Specifications
193, 592, E1, E1 Plus, overload, IEC, NEMA, protection, relay, 193-TD011
E1 Plus Overload Relay Specifications - Literature Library ...
Selectable Manual/Auto-Manual Reset. • Screw-type Control Terminals. Bulletin 193 Panel Mount Devices for use with External Current. Transformers.
193-EE devices offer DIP Switch settings to select the trip class (10, 15,. 20 or 30) and the reset mode (manual or automatic), making these devices versatile. Pass- ...
E1 Plus Overload Relay Specifications - Rockwell Automation
Rockwell Automation Publication 193-TD011D-EN-P - April 2019 5 E1 Plus Overload Relay Specifications Catalog Number Explanation Examples that are given in this section are not intended to be used for product selection.
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Technical Data E1 Plus Overload Relay Specifications Bulletin Numbers 193, 592 Topic Page Summary of Changes 1 Product Overview 2 Features 3 Catalog Number Explanation 5 Product Selection 6 Accessories 7 Specifications 11 Approximate Dimensions 16 Summary of Changes This publication contains new and updated information as indicated in the following table. Topic Corrected Cat. Nos. for 100-E-compatible 3-phase devices Pages 6 E1 Plus Overload Relay Specifications Product Overview Bulletin Type Rated Current (Range) NEMA Operating Voltage, Nominal IEC Operating Voltage, Nominal Overload Type Trip Class (Fixed) Trip Class (Adjustable) Ambient Temperature Compensated Reset Type Adjustment Range Phase Loss Ground (Earth) Fault Overcurrent (Jam) Detection Stall Detection Underload Detection Current Imbalance PTC Thermistor Monitoring Warning Settings N.C. Trip Contact N.O. Alarm Contact No. of Outputs No. of Inputs ODVA (DeviceNet) Conformance Variable Frequency Drive (VFD) Compatible 193-ED E1 PlusTM Electronic Overload Relay 0.1...45 A -- 690V Electronic Overload 10 -- Manual Only 5:1 3 s -- -- -- -- -- -- -- -- -- -- -- Standards Compliance and Certifications Standards Compliance EN 60947-4-1 EN 60947-5-1 CSA 22.2, No. 14 UL 508 Certifications c-UL-us Listed CE Marked RCM C-Tick 193/592-EE E1 Plus Electronic Overload Relay 0.1...800 A 600V 690/1000V Electronic Overload -- 10, 15, 20, 30 Automatic and Manual 5:1 3 s Optional Optional -- -- -- Optional -- -- -- Optional -- 2 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Features Accurate, Reliable Performance Current measurement-based protection While electromechanical overload relays pass motor current through heating elements to provide an indirect simulation of motor heating, the E1 Plus Overload Relay directly measures motor current. Current measurement-based overload protection more accurately models a motor's thermal condition. Furthermore, ambient temperature does not impact the performance of current measurement-based designs over the specified temperature operating range. Electronic design Thermal modeling is performed electronically with precision solidstate components, where at the heart of the E1 Plus Overload Relay is an application-specific integrated circuit (ASIC). The ASIC continually processes motor current data to accurately maintain the time-current status of the motor thermal capacity utilization value. Thermal memory A thermal memory circuit allows the E1 Plus Overload Relay to model the heating and cooling effects of motor on and off periods. This achieves accurate protection for both hot and cold motors. Enhanced phase loss protection A separate phase loss detection circuit that is incorporated into the E1 Plus Overload Relay allows it to respond quickly to phase loss conditions; typical reaction time is 3 seconds. Easy to Select and Apply Straightforward installation The self-powered design means that the E1 Plus Overload Relay installs in the same manner as traditional overload relays. Set up the device by dialing the setting potentiometer to the motor FLA rating. The low energy consumption of the electronic design minimizes temperature rise issues inside control cabinets. Wide adjustment range A wide 5:1 adjustment range requires half as many catalog numbers as the bimetallic alternative to cover the same current range. This helps to reduce inventory carrying costs and affords greater installation flexibility for dual-voltage machines. Evenly spaced setting tick marks enhance the ease of installation setup. Rugged Construction Over-molded power connections The unique line-side over-molded power connections make for a sturdy two-component starter assembly that is unmatched in the industry. The pre-formed power connections allow easy starter assembly--every time. Current transformers The current transformers are secured separately in the overload housing to deliver the greatest degree of resistance to shock and vibration conditions. Varnished laminations deliver consistent performance and provide additional protection against corrosion. Latching relay The robust design of the bi-polar latching relay provides reliable trip and reset performance for the most demanding of applications. The self-enclosed relay offers additional environmental protection for use in industrial applications. Application Flexibility Isolated Contacts The isolated contact configuration allows the N.C. and N.O. contacts to be applied in circuits operating at different voltage levels and without polarity restrictions. The B600 contact rating affords application in circuits that are rated to 600V. DIP Switch settings 193-EE devices offer DIP Switch settings to select the trip class (10, 15, 20 or 30) and the reset mode (manual or automatic), making these devices versatile. Pass-thru Option The E1 Plus Pass-thru consumes 48% less panel space than a standard E1 Plus mounted in a panel mount adapter. The design provides an integrated DIN Rail mount and panel mounting holes and is intended for the following applications: DIN Rail and Panel Mount Applications, Bulletin 100-K mini contactor, external current transformers, and for use with non Allen-Bradley contactors. The E1 Plus Pass-thru Electronic Overload Relay provides the same expandable protection and communication capabilities as a standard E1 Plus, but does not require a separate panel mount adapter, which saves money and valuable panel space. Rockwell Automation Publication 193-TD011D-EN-P - April 2019 3 E1 Plus Overload Relay Specifications Side-mount Expansion Modules E1 Plus ground fault/jam module with remote reset By using optional side-mount expansion modules, you can expand the functionality of the E1 Plus overload relays cost effectively and enhance machine operation and protection. Direct mounting to the left side of the 193-EE and 592-EE E1 Plus overload relays means that only 18 mm is added to the overall product width. The side-mounted accessory modules electronically interface with the E1 Plus overload relay so that all control circuit connections are made at the E1 Plus overload relay terminals. E1 Plus DeviceNet� Communication Module The 193-EGJ Ground Fault/Jam Protection Module offers frontaccessible DIP switches to provide flexibility to configure ground fault and jam protection to match application requirements. The ground fault selections are the same as the 193-EGF Ground Fault Protection Module. In addition to ground fault, this module offers selectable fixed jam protection. The user can enable or disable jam protection from the DIP switches. The jam protection is fixed at 400% of the full load current setting with a 0.5 second trip delay. E1 Plus PTC module with remote reset The 193-EDN DeviceNet Communication Side-Mount Module provides a cost-effective, seamless deployment of motor starters onto the Integrated Architecture� as an accessory for the E1 Plus electronic overload relay. The DeviceNet module provides Integrated I/O (two inputs and one output), providing local connection of motor starterrelated I/O. The DeviceNet module offers expanded protective functions that include overload warning, jam protection, and underload warning. The DeviceNet module also allows access to average motor current (percentage of FLA setting), percentage of thermal capacity usage, device status, trip and warning identification, and trip history, allowing continual monitoring of motor performance. E1 Plus remote reset module The 193-ERR Remote Reset Module is available for applications that require remote reset of the E1 Plus overload relays after a trip occurs. E1 Plus jam protection module with remote reset The 193-EJM Jam Protection Module provides front-accessible DIP switches that offer flexibility to provide jam protection to match application requirements. Selections are available to enable or disable the jam protection function and remote reset operation. Jam trip level settings are available at 150%, 200%, 300%, and 400% of full load current setting. Trip delay settings of 1/2, 1, 2, and 4 seconds are available to minimize nuisance tripping in applications where intermittent short-duration overloading is permissible. E1 Plus ground fault module with remote reset The 193-EGF Ground Fault Protection Module offers front- accessible DIP switches providing flexibility to configure ground fault protection to match application requirements. Selections are available for enabling or disabling the ground fault protection function and remote reset operation. Ground fault trip level settings are available in four ranges: 20...100 mA (resistive loads only; for motor loads, consult your local Rockwell Automation sales office or Allen-Bradley distributor), 100...500 mA, 0.2...1 A, and 1...5 A. Within each range, the specific ground fault trip level can be set (20%, 35%, 50%, 65%, 80%, 90%, or 100% of the maximum ground fault setting ). Trip delay is fixed at 50 ms � 20 ms. The 193-EPT PTC Side-mount Module provides two terminals for the connection of positive temperature coefficient (PTC) thermistor sensors. PTC sensors are commonly embedded in the motor stator windings to monitor winding temperature. PTC sensors react to actual temperature, so enhanced motor protection can be provided to address conditions like obstructed cooling and high ambient temperature. E1 Plus EtherNet/IPTM module The 193-ETN EtherNet/IP network communication module delivers seamless control and direct access to motor performance and diagnostic data on an Ethernet-based network. It supports I/O and explicit messaging for data access by a programmable automation controller, and contains predefined ControlLogix� style tags for direct software access. The integrated web and email server contains a web server to allow users to read information and configure parameters via a web browser. The device also uses a simple mail transfer protocol (SMTP) server to send email or text messages in a warning or trip condition. E1 Plus PROFIBUSTM module The 193-EPRB PROFIBUS network communication module delivers direct access to motor performance and diagnostic data on a field busbased network and seamless control. The PROFIBUS communication module supports both PROFIBUS DP- V0 and DP-V1. Protective functions include overload warning, jam protection, and underload warning. The PROFIBUS network communication module monitors the motor current by electronically interfacing to the E1 Plus overload relay's current-sensing circuit. As a result, the side-mount module is able to identify the cause of the trip and provides warnings for overload, underload, phase loss, and jam. The module continuously monitors the motor's performance for average motor current, thermal capacity usage, and device status, and also provides a trip history for the five previous trips. Integrated I/O provides convenient local termination of motor-related inputs and outputs, simplifying the control architecture. 4 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Catalog Number Explanation Examples that are given in this section are not intended to be used for product selection. Not all combinations produce a valid catalog number. 193 � EE C B a b c d a Bulletin Number Code Description 193 IEC Three-phase 193S IEC Single-phase 592 NEMA Three-phase 592S NEMA Single-phase (1) Bulletin 193 overload relays only. b Type Code Description ED1(1) Fixed Trip Class 10 EE Selectable Trip Class c Adjustment Range Three-phase Single-phase Code Description Code Description A 0.1...0.5 P 1.0...5.0 B 0.2...1.0 R 3.2...16 C 1.0...5.0 S 5.4...27 D 3.2...16 T 9...45 E 5.4...27 U 18...90 F 9...45 V 60...120 G 18...90 -- -- H 30...150 -- -- J 40...200 -- -- K 60...300 -- -- L 100...500 -- -- M 120...600 -- -- N 160...800 -- -- M 120...600 N 160...800 W 80...400 Q 11...55 d Bulletin 100 IEC Contactor Size Code Description B C09...C23 D C30...C43 E C60...C97 F D115...D180 G D210...D420 H D630...D860 J E116...E205 Bulletin 500 NEMA Contactor Size Code Description T Size 00 C Size 0...2 D Size 3 E Size 4 F Size 5 G Size 6 Panel/DIN rail mount Code Description P Integrated panel mount and pass-through wiring Z Panel mount with external current transformers Rockwell Automation Publication 193-TD011D-EN-P - April 2019 5 E1 Plus Overload Relay Specifications Product Selection Bulletin 193-ED � Three-phase Devices � Fixed Trip Class 10 � Manual Reset � Screw-type Control Terminals Mounts to Contactor 100-C09...100-C23 Integrated panel/DIN Rail mount and pass-thru wiring Adjustment Range [A] 0.1...0.5 0.2...1.0 1.0...5.0 3.2...16 5.4...27 1.0...5.0 3.2...16 5.4...27 Bulletin 193S-EE � Single-phase Devices � Selectable Trip Class (10, 15, 20, 30) � Selectable Manual/Auto-Manual Reset � Screw-type Control Terminals Mounts to Contactor 100-C09...100-C23 100-C30...100-C43 100-C60...100-C85 Integrated panel/DIN Rail mount and pass-thru wiring Adjustment Range [A] 1.0...5.0 3.2...16 5.4...27.0 9...45 18...90 1.0...5.0 3.2...16 5.4...27 Cat. No. 193-ED1AB 193-ED1BB 193-ED1CB 193-ED1DB 193-ED1EB 193-ED1CP 193-ED1DP 193-ED1EP Cat. No. 193S-EEPB 193S-EERB 193S-EESB 193S-EETD 193S-EEUE 193-EEPP 193-EERP 193-EESP Bulletin 193-EE � Three-phase Devices � Selectable Trip Class (10, 15, 20, 30) � Selectable Manual/Auto-Manual Reset � Screw-type Control Terminals Mounts to Contactor 100-C09...100-C23 100-C30...100-C55 100-C60...100-C97 100-E116...E146 100-E190...E205 100-D115...100-D180 100-D210...100-D420 100-D630...100-D860 Integrated panel/DIN Rail mount and pass-thru wiring Adjustment Range [A] 0.1...0.5 0.2...1.0 1.0...5.0 3.2...16 5.4...27 1.0...5.0 3.2...16 5.4...27 9...45 11...55 5.4...27 18...90 30...150 40...200 30...150 40...200 40...200 60...300 100...500 120...600 160...800 1.0...5.0 3.2...16 5.4...27 (1) Does not include terminal lugs. See page 7. Cat. No. 193-EEAB 193-EEBB 193-EECB 193-EEDB 193-EEEB 193-EECD 193-EEDD 193-EEED 193-EEFD 193-EEQD 193-EEEE 193-EEGE 193-EEHJ(1) 193-EEJJ(1) 193-EEHF(1) 193-EEJF(1) 193-EEJG(1) 193-EEKG(1) 193-EELG(1) 193-EEMH(1) 193-EENH(1) 193-EECP 193-EEDP 193-EEEP Bulletin 193 Panel Mount Devices for use with External Current Transformers � Selectable Trip Class (10, 15, 20, 30) � Selectable Manual/Auto Manual Reset CT Ratio(1) 150:5 200:5 300:5 400:5 500:5 600:5 800:5 Adjustment Range [A] 30...150 40...200 60...300 80...400 100...500 120...600 160...800 Cat. No.(2) 193-EEHZ 193-EEJZ 193-EEKZ 193-EEWZ 193-EELZ 193-EEMZ 193-EENZ (1) Current Transformers are supplied by customer, refer to page 8 for proper current transformer selection. (2) Order panel adapter, Cat. No. 193-EPB separately. 6 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Bulletin 592-EE � Three Phase Devices � Selectable Trip Class (10, 15, 20, 30) � Selectable Manual/Auto-Manual Reset Mounts to Contactor Size 00 0...2 3 4 5 6 Adjustment Range [A] 0.1...0.5 A 0.2...1.0 A 1.0...5.0 A 3.2...16 A 0.2...1.0 A 1.0...5.0 A 3.2...16 A 5.4...27 A 9...45 A 9...45 A 18...90 A 30...150 60...300 120...600 Cat. No. 592-EEAT 592-EEBT 592-EECT 592-EEDT 592-EEBC 592-EECC 592-EEDC 592-EEEC 592-EEFC 592-EEFD 592-EEGD 592-EEHE 592-EEKF 592-EEMG Bulletin 592S-EE � Single-phase Devices � Selectable Trip Class (10, 15, 20, 30) � Selectable Manual/Auto-Manual Reset Mounts to Contactor Size 00 0...2 3 Adjustment Range [A] 1.0...5.0 A 3.2...16 A 5.4...27 A 1.0...5.0 A 3.2...16 A 5.4...27 A 9...45 A 18...90 A Cat. No. 592S-EEPT 592S-EERT 592S-EEST 592S-EEPC 592S-EERC 592S-EESC 592S-EETC 592S-EEUD Accessories Description DIN Rail/Panel Adapter � For separate mounting � can be mounted to top-hat rail EN 50 02- 35. For Use With 193-ED1_B, 193-EE_B 193-EE_D 193-EE_E Pkg. Quantity 1 Cat. No. 193-EPB 193-EPD 193-EPE Current Adjustment Shield � Prevents inadvertent adjustment of the current setting � Must be ordered in multiples of package quantities 193-ED (all) 193-EE (all) 592-EE (all) 10 193-BC8 External Reset Adapter � For enclosed, through-the-door reset applications. Use with External Reset Button. External Reset Button for Enclosed Devices Terminal Lugs 193-ED (all) 193-EE_B, 193-EE_D, 1 193-EE_E 193-E all 1 100-D140, 100-D180, 100- D95E...D180E, 193-EC_F, 193-EE_F 1 100-D210...100-D420, 193-EC_G, 193- EF2C, 193EE_G 1 Standard on 100-E116_L contactors 2 193-ERA 800FM-R611 (Button) 800F-ATR08 (Rod) 100-DTB180 100-DTB420 100-ECL146 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 7 E1 Plus Overload Relay Specifications Description Terminal Lugs (UL/CSA) Terminal Covers � Protection class IP20 per IEC 60529 and DIN 40 050 For direct-on- line, reversing, two-speed, and wye- delta/star-delta assemblies For Use With 100-D95E, 100-D110E, 193-EC_F, 193- EE_F 100-D210...100-D420, 193-EC_G, 193- EF_B, 193-EE_G 100-D630, 100-D860, 193-EC_H, 193-EE_H 100-E190...E205 100-D95...100-D180, 193-EC_F, 193-EE_F 100-D210...100-D420, 193-EC_G, 193- EE_G 100-D630...100-D860, 193-EC_H, 193- EE_H Pkg. Quantity 1 1 1 1 1 3 1 1 1 Cat. No. 100-DLE110 100-DL180 100-DL420 100-DL630 100-DL860 100-ETL205 100-DTC180 100-DTC420 100-DTC860 DeviceNet Configuration Terminal � Used to interface with objects on a DeviceNet network � Includes 1 m communications cable (193-CB1). 1 meter communication cable, color-coded bare leads 1 meter communication cable, microconnector (male) Panel Mount Adapter/Door Mount Bezel Kit Description 193-EDN, 193-EC (all) 193-DNCT 193-DNCT 193-DNCT Size For Use With 1 193-DNCT 1 193-CB1 1 193-CM1 1 193-DNCT-BZ1 Pkg. Quantity Cat. No. 20 mm (0.79 in.) 100-C09...100-C37 NEMA size 00...2 1 193-CBCT1 40 mm (1.57 in.) 100-C09...100-C97 NEMA size 00...3 1 Core Balanced Ground Fault Sensor � Required when using either an E1 Plus Ground Fault Protection or Ground Fault/Jam Module � Required for ground fault protection with the Cat. No. 193-EC3 and -EC5 overload relays 100-C09...100-C97, 100- 63 mm (2.5 in.) D105...100-D180 1 NEMA size 00...4 193-CBCT2 193-CBCT3 100-C09...100-C97, 100- 82 mm (3.25 in.) D105...100--D420 1 NEMA size 00...5 193-CBCT4 Description 24V AC, 50/60 Hz 110/120V AC, 50/60 Hz Remote Reset Solenoid 220/240V AC, 50/60 Hz 24V DC 48V DC 115V DC For Use With E1 Plus (Series C and later) Cat. No. 193-EMRJ 193-EMRD 193-EMRA 193-EMRZ24 193-EMRZ48 193-EMRZ01 8 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Expansion Modules � Only one module per device at a time Description DeviceNet Communications Module � Integrated I/O allows simplification of the network architecture, providing local connection of motor starter related inputs and outputs � 2 Inputs � 24V DC rated, module supplied � 1 Output � B300 rated For Use With 193-EE (all), 592-EE (all), 193S-EE (all), 592S-EE (all) Pkg. Quantity 1 E1 Plus EtherNet/IP and Protection Module � Communicates motor diagnostic data via EtherNet/IP � Includes additional I/O � Provides enhanced motor protection options 193-EE (all), 592-EE (all), 193S-EE (all), 1 592S-EE (all) Cat. No. 193-EDN 193-ETN E1 Plus PROFIBUS and Protection Module � Communicates motor diagnostic data via PROFIBUS � Includes additional I/O � Provides enhanced motor protection options 193-EE (all), 592-EE (all), 193S-EE (all), 1 592S-EE (all) Jam/Remote Module 193-EE (all), � Side-mount module with trip level settings of 150, 200, 300, and 400% FLA, and delay time settings of 0.5, 1.0, 2.0, and 4 seconds � For remote resetting of a trip condition 592-EE (all), 193S-EE (all), 1 � Supply voltage required 592S-EE (all) E1 Plus Ground Fault Module � Provides adjustable 20 mA...5 A ground fault protection � Provides an input to allow remote reset of a trip 193-EE (all), 592-EE (all), 193S-EE (all), 1 592S-EE (all) 193-EPRB 193-EJM 193-EGF(1) E1 Plus Ground Fault/Jam Module � Provides adjustable 20 mA...5 A ground fault and fixed jam protection � Provides an input to allow remote reset of a trip 193-EE (all), 592-EE (all), 193S-EE (all), 592S-EE (all) 1 E1 Plus PTC Module 193-EE (all), � Provides terminals for connection up to six PTC thermistor sensors � Sensors react to actual temperature and therefore provide enhanced motor protection 592-EE (all), 193S-EE (all), 1 � Provides an input to allow remote reset of a trip 592S-EE (all) E1 Plus Remote Reset Module � Provides an input to allow remote reset of a trip 193-EE (all), 592-EE (all), 193S-EE (all), 1 592S-EE (all) 193-EGF, E1 Plus Remote Indicator Display � Displays the status of an E1 Plus from the front of a panel and features a reset button � Mounts in a standard 22 mm push button cutout 193-EJM, 193-EGJ, 193-PTC, 1 193-ERR (Ser. B or later) Module Adjustment Cover � Prevents inadvertent adjustment of setting. � Must be ordered in multiples of package quantity (1) Requires use of an external ground fault sensor (Cat. No. 193-CBCT_). 193-EJM 25 193-EGJ(1) 193-EPT 193-ERR 193-ERID 193-EMC Rockwell Automation Publication 193-TD011D-EN-P - April 2019 9 E1 Plus Overload Relay Specifications Marking Systems � Uniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers Description Pkg. Qty.(1) Label Sheet � 10 sheets with 105 self-adhesive paper labels each, 6 x 17 mm 10 Marking Tag Sheet � 10 sheets with 160 perforated paper labels each, 6 x 17 mm 10 � To be used with a transparent cover Transparent Cover � 100 each 100 � To be used with marking tag sheets Marking Tag Adapters � 100 each 100 � To be used with marking tag (1) Must be ordered in multiples of package quantities. Cat. No. 100-FMS 100-FMP 100-FMC 100-FMA2 10 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Specifications Technical Specifications Rated Insulation Voltage (Ui) Rated Impulse Strength (Uimp) Rated Operating Voltage (Ue) IEC/UL Rated Operating Frequency Cat. No. 193- ED1_B, 193-EE_B, 592-EE_T Cat. No. 193- EE_D, and Cat. No. 193- EE_E, 592- EE_C and 592- EE_D Main Circuits 690V AC 6 kV AC 690V AC/600V AC 50/60 Hz (sinusoidal) Cat. No. 193-EE_F(1) Cat. No. 193EE_G Cat. No. 193- EE_H 1000V AC 6 kV AC 1000V AC/600V AC 50/60 Hz (sinusoidal) Terminal Cross Sections Terminal Type Flexible-stranded with Ferrule Coarse-stranded/ Solid Terminal Screws M5 Single-conductor Torque 2.5...16 mm2, 2.5 N�m 2.5...16 mm2, 2.5 N�m Two-conductor Torque 2.5...10 mm2(2), 3.4 N�m 2.5...10 mm2(2), 3.4 N�m Single-conductor Torque 2.5...25 mm2, 2.5 N�m 2.5...25 mm2, 2.5 N�m Two-conductor Torque 6...16 mm2(2), 3.4 N�m 6...16 mm2(2), 3.4 N�m Four-Conductor Torque 6...16 mm2(2), 3.4 N�m 6...16 mm2(2), 3.4 N�m M8 4...35 mm2, 24 N�m 4...25 mm2, 4 N�m 4...50 mm2, 4 N�m 4...35 mm2, 4 N�m 4...35 mm2, 4 N�m Lug -- -- -- -- 16...150 mm2, 28 N�m -- -- 25...185 mm2, 28 N�m -- -- -- -- -- 70...240 mm2, 45 N�m 70...240 mm2, 45 N�m Single-conductor Torque 14...6 AWG, 22 lb�in 14...6 AWG, 22 lb�in 12...1 AWG, 35 lb�in 6...300 MCM, 250 lb�in -- -- Stranded/Solid Two-conductor Torque 14...6 AWG(2), 30 lb�in 14...6 AWG(2), 30 lb�in Four-Conductor Torque 14...6 AWG(2), 30 lb�in 14...6 AWG(2), 30 lb�in 6...2 AWG, 35 lb�in 6...2 AWG, 35 lb�in -- 4...350 MCM, 250 lb�in 2/0...500 MCM, 400 lb�in -- -- 2/0...500 MCM, 400 lb�in Pozidriv Screwdriver Size 2 2 -- -- -- -- Slotted Screwdriver (mm) 1 x 6 1 x 6 -- -- -- -- Hexagon Socket Size (mm) -- -- 4 8 8 8 Control Circuits Rated Insulation Voltage (Ui) Rated Impulse Strength (Uimp) Rated Operating Voltage (Ue) IEC/UL Rating Designation Rated Operating Current Ie 12...120V 690V AC 6 kV AC 690V AC / 600V AC B600 N.O./N.C. 3/2 220...240V AC-15 380...480V 1.5/1.5 0.75/0.75 500...600V 0.6/0.6 Thermal Current Ithe Contact Reliability 5 A 17V, 5 mA Screw Terminal Cross Sections Flexible-stranded with Ferrule Terminal Screw Single-conductor Torque Two-conductor Torque Coarse-stranded/ Single-conductor Torque Solid Two-conductor Torque 0.25...1.5 mm2, 0.55 N�m 0.2...2.5 mm2, 0.55 N�m M3 0.5...2.5 mm2, 0.55 N�m 0.5...4 mm2 0.55 N�m 0.2...0.75 mm2, 0.55 N�m 0.2...1.5 mm2, 0.55 N�m Single-conductor Torque Stranded/Solid Two-conductor Torque 24...12 AWG, 5 lb�in 24...10 AWG, 5 lb�in 22...16 AWG, 5 lb�in Screwdriver Size (mm) #1 Pozidriv/0.6 x 3.5 slotted Flexible-stranded with Ferrule Coarse-stranded/Solid Cage Clamp Cross Sections 0.25...1 mm2 0.2...1.5 mm2 Stranded/Solid 24...14 AWG (1) Cat. Nos. 193-EEGF and 193-EEVF follow Cat. No. 193-EE_E specifications. (2) For multiple conductor applications, the same style and size of wire must be used. Rockwell Automation Publication 193-TD011D-EN-P - April 2019 11 E1 Plus Overload Relay Specifications Environmental Specifications Attribute Ambient Temperature Humidity Vibration (per IEC 68-2-6) Shock (per IEC 68-2-27) Max. Altitude Pollution Environment Degree of Protection Type of Relay Nature of Relay Trip Rating Trip Class Reset Mode Electrostatic Discharge Immunity RF Immunity Electrical Fast Transient/Burst Immunity Surge Immunity Storage Operating Operating Damp Heat Type ED Type EE Type ED Type EE Test Level Performance Level Test Level Performance Level Test Level Performance Level Test Level Performance Level Protection Electromagnetic Compatibility (1) Performance Criteria 1 require the device under test (DUT) to experience no degradation or loss of performance. (2) Environment 2. Description -40...+85 �C (-40...+185 �F) -20...+60 �C (-4...+140 �F) 5...95% Non-condensing per IEC 68-2-3 and IEC68-2-30 3 G 30 G 2000 m Pollution Degree 3 IP20 Ambient Compensated, Time Delay, Phase Loss Sensitive Solid-state 120% FLA 10 10, 15, 20, 30 Manual Automatic or Manual 8 kV Air Discharge, 6 kV Contact Discharge 1 (1) (2) 10 V/m 1 (1)(2) 4 kV 1 (1)(2) 2 kV (L-E), 1 kV (L-L) 1 (1)(2) Certifications Standards Certifications Approximate Weights (unpackaged) Cat. No. 193-ED1_B, 193-EE_B Cat. No. 193-EE_D Cat. No. 193-EE_E UL508, CSA C22.2 No. 14, NEMA ICS 2-1993 Part 4, EN 60947-4-1, EN 60947-5-1 CE, c-UL-us, RCM, CCC 0.25 kg (0.55 lb) 0.25 kg (0.55 lb) 0.52 kg (1.06 lb) 12 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Accessory Specifications Expansion Modules Function Manual/Automatic Reset Selectable Trip Class On or Off Jam Protection Trip Level Trip Delay Inhibit Type Ground Fault Protection On or Off Trip Level Trip Delay Inhibit PTC PTC Open Circuit Protection PTC Short Circuit Remote Reset Capability Fault Indication E1 Plus(1) (Cat. No. 193/ 592- EE_) X 10 15 20 30 -- -- -- -- -- -- -- -- -- -- -- -- -- E1 Plus w/ Jam Module (Cat. No. 193EJM) E1 Plus w/ Ground Fault Module(2) (Cat. No. 193-EGF) E1 Plus w/ Ground Fault/ Jam Module(2) (Cat. No. 193- EGJ) E1 Plus w/ PTC Module (Cat. No. 193-EPT) X X X X X X X X X X X X X X X X X X X X X -- X -- Adjustable 150/ 200/300/ -- Fixed @ 400% -- 400% Adjustable 0.5/ 1.0/2.0/4.0 s -- Fixed @ 0.5 s -- Dynamic Inhibit(1) -- Dynamic Inhibit(1) -- Core-balanced Core-balanced -- Ground Fault Ground Fault -- Protection(2) Protection(2) -- X X -- -- Adjustable Adjustable 20 mA...5 A(3) 20 mA...5 A(3) -- -- Fixed @ 50 ms � Fixed @ 50 ms � 20 ms 20 ms -- -- Dynamic Inhibit(1) Dynamic Inhibit(1) -- -- -- -- X -- -- -- X X X X X -- X X X E1 Plus w/ Remote Reset Module (Cat. No. 193-ERR) X X X X X -- E1 Plus w/ DeviceNet Module (Cat. No. 193-EDN) X X X X X X E1 Plus w/ EtherNet/IP Module (Cat. No. 193-ETN) X X X X X X E1 Plus w/ PROFIBUS Module (Cat. No. 193- EPRB) X X X X X X -- Adjustable Adjustable Adjustable 150...600% FLA 150...600% FLA 150...600% FLA -- Adjustable 0.5...25 s Adjustable 0.5...25 s Adjustable 0.5...25 s -- Dynamic Inhibit(1) Dynamic Inhibit(1) Dynamic Inhibit(1) -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- X X X X -- X X X (1) Dynamic Inhibit: Protective function is enabled after the motor current goes above 150% and then falls to below 125%. (2) Requires use of an external ground fault sensor, Cat. No. 193-CBCT_. (3) From 20...100 mA for resistive loads only. 3-Pole Terminal Blocks Cat. No. 100-DTB180 (A) 6...1/0 AWG, 16...50 mm2 (B) 6 AWG...250 MCM, 16...120 mm2 90...110 lb�in, 10...12 N�m for use with 100-C contactors Terminal Lug Kits Cat. No. 100-DTB420 (2) 4 AWG...600 MCM, 25...240 mm2 180...220 lb�in, 20...25 N�m for use with 100-C contactors Cat. No. 100-ECL146 2 x 6...3/0 AWG 71 lb�in., 8 N�m Set of 2 for use with 100-E contactors Lug Terminal For use with Cat. No. 100-DLE110 6...2/0 AWG 16...70 mm2 90...110 lb�in 10...12 N�m 13/32 in., 10 mm 150 lb�in, 17 N�m 100-C contactors Cat. No. 100-DL180 6 AWG...250 MCM, 16...120 mm2 90...110 lb�in 10...12 N�m 1/2 in., 13 mm 275 lb�in, 16 N�m 100-C contactors Cat. No. 100-DL420 2 AWG...350MCM, 375 lb�in 42 N�m 11/16 in., 17 mm 140 lb�in, 16 N�m 100-C contactors Cat. No. 100-DL630 2/0 AWG...500 MCM, 70...240 mm2 400 lb�in 45 N�m 3/4 in., 19 mm 600 lb�in, 68 N�m 100-C contactors Cat. No. 100-DL860 2/0 AWG...500 MCM, 70...240 mm2 400 lb�in 45 N�m 3/4 in., 19 mm 600 lb�in, 68 N�m 100-C contactors Cat. No. 100-ETL205 6...300 MCM 16...120 mm2 18 N�m Set of 3 -- 100-E contactors Rockwell Automation Publication 193-TD011D-EN-P - April 2019 13 E1 Plus Overload Relay Specifications DIN Rail / Panel Adapter - Terminal Cross Sections Description Flexible-stranded with Ferrule Coarse-stranded/Solid Stranded/Solid Single Conductor Torque Two Conductor Torque Single Conductor Torque Two Conductor Torque Single Conductor Torque Two Conductor Torque (1) For multiple-conductor applications, the same size and style wire must be used. External Current Transformers (for use with cat. nos. 193-EE_Z) Cat. No. 193-EPB(1) 1.0...4.0 mm2 1.8 N�m 1.0...4.0 mm2 1.8 N�m 1.5...6.0 mm2 1.8 N�m 1.5...6.0 mm2 1.8 N�m 14...8 AWG 16 lb�in 14...10 AWG 16 lb�in Cat. No. 193-EPD(1) 2.5...16 mm2 2.3 N�m 2.5...10 mm2 2.3 N�m 2.5...25 mm2 2.3 N�m 2.5...16 mm2 2.3 N�m 16...6 AWG 20 lb�in 16...6 AWG 20 lb�in Cat. No. 193-EPE 4.0...35 mm2 4.0 N�m 4.0...25 mm2 4.0 N�m 4.0...50 mm2 4.0 N�m 4.0...35 mm2 4.0 N�m 12...1 AWG 35 lb�in 12...2 AWG 35 lb�in You must provide one current transformer (CT) for each motor phase, and connect the secondary leads of the CT to the appropriate E1 Plus overload relay power terminals, as shown in the current transformer's wiring diagrams. Make sure that the CT has the appropriate ratio (refer to the product nameplate or product description). Verify that the CT can provide the required VA to the secondary load, which includes the E1 Plus overload relay burden at the rated secondary current and the wiring burden. The CT must be rated for protective relaying to accommodate the high inrush currents associated with motor startup, and must be accurate to within <�2% over its normal operating range. Typical CT ratings include (Instrument Transformers, Inc. -- Model #23 or equivalent): ANSI (USA) CSA (Canada) IEC (Europe) Class C5B0.1 Class 10L5 5VA Class 5P10 Wiring Schematics Figure 1 - Typical Wiring for 1-Phase IEC Applications Figure 2 - Typical Wiring for 3-Phase IEC Applications Shortcircuit protective device A1 L1 L2 A2 Connection must be fitted by the user L3 13 14 Shortcircuit protective device A1 L1 L2 A2 L3 13 14 95 96 97 98 T1 T2 T3 Connection must be fitted by the user T1 T2 95 96 97 98 T1 T2 T3 Connection must be fitted by the user T2 T1 T3 14 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 Figure 3 - Typical Wiring for NEMA Applications E1 Plus Overload Relay Specifications L1 L2 L3 2 Overload Relay 3 95 96 97 98 T1 T2 T3 Motor Connection must be fitted by the user Trip Curves Typical reset time for 193-EE devices set to automatic reset mode is 120 seconds. Figure 4 - Trip Class 10 Figure 5 - Trip Class 15 1000 1000 Approximate Trip Time [s] Approximate Trip Time [s] 100 10 1 0.1 1 Cold Hot 10 Multiple of Full Load Current 100 10 1 0.1 1 Cold Hot Multiple of Full Load Current 10 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 15 E1 Plus Overload Relay Specifications Figure 6 - Trip Class 20 1000 Figure 7 - Trip Class 30 1000 Approximate Trip Time [s] Approximate Trip Time [s] 100 100 Cold Cold 10 10 Hot Hot 1 1 0.1 0.1 1 Multiple of Full Load Current 10 1 Multiple of Full Load Current 10 Approximate Dimensions Approximate dimensions are shown in millimeters (inches). Dimensions are not to be used for manufacturing purposes. Figure 8 - E1 Plus Pass-thru Style 1.76 (44.8) 1.38 (35) .55 (13.9) 3.50 0.14 (89) (3.5) 2.31 (58.6) 1.97 (50) 1.44 (36.7) 0.18 � (� 4.5) 16 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 Figure 9 - Bulletin 100-C Contactor Mounted A H2 D E1 Plus Overload Relay Specifications F H1 B E1 To Reset from contactor mounting hole E2 To Reset from contactor mounting hole 2 T1 4 T2 6 T3 C Overload Cat. No. 193-ED B 193-EE B 193R-EE B 193S-EE B 193-EE D 193R-EE D 193S-EE D 193-EE D 193R-EE D 193S-EE D 193-EE E 193R-EE E 193S-EE E Contactor Cat. No. 100-C09, -C12, -C16, -C23 100-C30, -C37 100-C43 100-C60, -C72,-C85 Width A 45 (1-25/32) 45 (1-25/32 54 (2-1/8) 72 (2-53/64) Height B 146.6 (5-25/32) Depth C 85.2 (3-23/64) D 4.5 (3/16) 146.6 (5-25/32) 101.2 (3-63/64) 4.5 (3/16) 146.6 (5-25/32) 101.2 (3-63/64) 4.5 (3/16) 192.3 (7-37/64) 120.4 (4-3/4) 5.4 (7/32) E1 E2 13.9 (35/64) 24.5 (31/32) 13.9 (35/64) 24.5 (31/32) 18.9 (3/4) 24.5 (31/32) 23.8 (15/16) 29 (1-9/64) F 86.5 (3-13/32) 104 (4-3/32) 104 (4-3/32) 125.5 (4-15/16) H1 60 (2-23/64) 60 (2-23/64) 60 (2-23/64) 100 (3-15/16) H2 35 (1-3/8) 35 (1-3/8) 45 (1-25/32) 55 (2-11/64) Rockwell Automation Publication 193-TD011D-EN-P - April 2019 17 E1 Plus Overload Relay Specifications Figure 10 - Bulletin 100-D Contactor Mounted A G D E1 F CL H E2 B1 B K J �M C Height B Depth C Overload Cat. No. Contactor Cat. No. Width A Without Terminal Covers With Terminal Height B1 Covers (Reset) D E1 E2 193-EE F 100-D95, -D110 120 336.3 418 311.8 152.7 156 3.6 226.3 (4.72) (13.24) (16.46) (12.27) (6.01) (6.14) (0.14) (8.91) 193-EE F 100-D140, -D180 120 339.8 418 317.8 152.7 156 3.6 226.3 (4.72) (13.38) (16.46) (12.51) (6.01) (6.14) (0.14) (8.91) 193-EE G 100-D210, -D250, -D300, -D420 155 (6.10) 385.8 (15.19) 487.4 (19.19) 360.8 (14.2) 176.5 (6.95) 180 (7.09) 3.6 (0.14) 265.2 (10.44) 193-EE H 100-D630, -D860 255 552 915 508 269.3 270.7 3.6 384.1 (10.04) (21.73) (36.02) (20) (10.6) (10.66) (0.14) (15.12) Overload Cat. No. Contactor Cat. No. F G H J K �M 193-EE F 100-D95, -D110 45 100 (1-25/32) (3.94) 145 (5.71) 135 (5.31) 22.3 8...5.6 (0.88) (8... 0.22) 193-EE F 100-D140, -D180 45 100 (1-25/32 (3.94) 145 (5.71) 135 (5.31) 22.3 8...5.6 (0.88) (8... 0.22) 193-EE G 100-D210, -D250, -D300, -D420 54 (2-1/8) 130 (5.12) 180 (7.09) 140 (5.51) 23.5 8...6.5 (0.93) (8...0.26) 193-EE H 100-D630, -D860 52.5 226 230 108 109 8...13 (2.07) (8.90) (9.06) (4.25) (4.29) (8...0.51) 18 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 Figure 11 - Panel Adapter Mounted A L1 L 2 L3 13 5 H1 B E2 2 T1 4 T2 6 T3 E1 Plus Overload Relay Specifications H3 J F E1 D C H2 Panel Adapter Cat. No. 193-EPB 193-EPD 193-EPE Overload Cat. No. 193-ED B 193-EE B 193R-EE B 193S-EE B 193-EE D 193R-EE D 193S-EE D 193-EE E 193R-EE E 193S-EE E Width A 45 (1-25/32 45 (1-25/32 72 (2-53/64) Height B 116.5 (4-19/16) 112.4 (4-7/16) 107.4 (4-15/64) Depth C D 92.7 (3-21/32) 4.4 (11/64) 108.7 (4-9/32) 4.4 (11/64) 127 (5/32) 5.5 (5/32) E1 11.4 (0.45) 11.4 (0.45) 26.4 (1-1/32) E2 57.9 (2-9/32) 57.9 (2-9/32) 54.5 (2-9/64) F H1 H2 H3 J 62.5 (2-15/32) 95 (3-3/4) 30 (1-3/16) 75 (2-31/32) 52.1 (2-3/64) 62.5 (2-15/32) 95 (3-3/4) 30 (1-3/16) 75 (2-31/32) 52.1 (2-3/64) 48.3 90 60 (1-29/32) (3-23/64) (2-23/64) -- 43.3 (1-45/64) Rockwell Automation Publication 193-TD011D-EN-P - April 2019 19 E1 Plus Overload Relay Specifications Figure 12 - E1 Plus with Bulletin 100-E116 and 100-E146 Contactors 90 [3.54] 30 [1.18] 3,58 [0.14] 341,23 [13.43] 59,46 [2.34] 100 [3.94] 219,1 [8.63] 135 [5.32] �5,5 [0.22] 100 [3.94] 120 [4.72] Figure 13 - E1 Plus with Bulletin 100-E190 and 100-E205 Contactors 105 [4.13] 35 [1.38] 3,58 [0.14] 392,3 [15.45] 55,11 [2.17] 135 [5.32] 165 [6.50] 279,7 [11.01] �5,5 [0.22] 100 [3.94] 120 [4.72] 152,8 [6.02] 152,8 [6.02] 20 Rockwell Automation Publication 193-TD011D-EN-P - April 2019 E1 Plus Overload Relay Specifications Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Product Certifications website, rok.auto/certifications. Description Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/global/literature-library/ overview.page. Rockwell Automation Publication 193-TD011D-EN-P - April 2019 21 Rockwell Automation Support Use the following resources to access support information. Technical Support Center Local Technical Support Phone Numbers Direct Dial Codes Literature Library Product Compatibility and Download Center (PCDC) Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates. www.rockwellautomation.com/knowledgebase Locate the phone number for your country. www.rockwellautomation.com/global/support/get-support-now.page Find the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer. www.rockwellautomation.com/global/support/direct-dial.page Installation Instructions, Manuals, Brochures, and Technical Data. www.rockwellautomation.com/literature Get help determining how products interact, check features and capabilities, and find associated firmware. www.rockwellautomation.com/global/support/pcdc.page Documentation Feedback Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ControlLogix, E1 Plus, Integrated Architecture, LISTEN. THINK. SOLVE., Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. DeviceNet and EtherNet/IP are trademarks of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.., Kar Plaza Merkezi E Blok Kat:6 34752 �erenk�y, stanbul, Tel: +90 (216) 5698400 Publication 193-TD011D-EN-P - April 2019 Supersedes Publication 193-TD011C-EN-P - May 2018 Copyright � 2019 Rockwell Automation, Inc. All rights reserved. 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