South Bend Tools. For Machines Mfd. Since 05/21 Model SB1100 & SB1101-3-INTRODUCTION. Description of Controls & Components. C D E F G Figure 1. SB1100 & SB1101 ...
South Bend Tools. For Machines Mfd. Since 05/21 Model SB1100 & SB1101-3-INTRODUCTION. Description of Controls & Components. C D E F G Figure 1. SB1100 & SB1101 ...
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SINGLE-STAGE DUST COLLECTORS
MODELS SB1100 & SB1101
OWNER'S MANUAL
South Bend Tools®
A Tradition of Excellence
© November, 2020 - Revised May, 2021 (AI)
For Machines Mfd. Since 05/21 (V2.05.21)
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.
Manual Feedback
We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process--so the manual may not exactly match your machine. If a difference between the manual and machine leaves you in doubt, contact our customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Tools C/O Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com
Updates
For your convenience, any updates to this manual will be available to download free of charge through our website at:
www.southbendtools.com
Customer Service
We stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to contact us.
South Bend Tools P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: sales@southbendtools.com
Table of Contents
I NTRODUCTION................................................................ 2 Identification......................................................... 2 Description of Controls & Components............... 3 Product Specifications.......................................... 4
SAFETY................................................................................. 7 Understanding Risks of Machinery..................... 7 Basic Machine Safety........................................... 7 Additional Dust Collector Safety......................... 9
PREPARATION............................................................... 10 Preparation Overview......................................... 10 Required for Setup.............................................. 10 Power Supply Requirements.............................. 11 Unpacking........................................................... 13 SB1100 Inventory............................................... 13 SB1101 Inventory............................................... 14 Hardware Recognition Chart............................. 15 Location............................................................... 16 Assembly............................................................. 17 Test Run.............................................................. 22
SYSTEM DESIGN.......................................................... 23 General................................................................ 23 Duct Material...................................................... 23 System Design..................................................... 25 System Grounding.............................................. 31
OPERATION..................................................................... 32 Operation Overview............................................ 32
ACCESSORIES............................................................... 33
MAINTENANCE.............................................................. 36 Maintenance Schedule........................................ 36 Cleaning Canister Filter.................................... 36 Removing/Replacing Collection Bag.................. 37 Removing/Replacing Canister Filter................. 37
SERVICE........................................................................... 41 Pairing Remote Control & Receiver................... 41
TROUBLESHOOTING.................................................. 42
ELECTRICAL.................................................................... 44 Electrical Safety Instructions............................ 44 SB1100 Wiring Diagram.................................... 45 SB1100 Electrical Component Pictures............. 46 SB1101 Wiring Diagram.................................... 48 SB1101 Electrical Component Pictures............. 49
PARTS................................................................................ 51 SB1100 Main....................................................... 51 SB1101 Main....................................................... 53 Canister Filter.................................................... 55 Machine Labels................................................... 56
WARRANTY...................................................................... 57
Model SB1100 & SB1101
IINdTROeDUnCTItOnification
Filter Brush Motor
I N T R O D U C T I O N For Machines Mfd. Since 05/21
Canister Filter
Switch Box
Collection Bag
Inlet Port Inlet Adapter
Pressure Gauge
Swivel Caster
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.
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South Bend Tools
For Machines Mfd. Since 05/21 I N T R O D U C T I O N
Model SB1100 & SB1101
Description of Controls & Components
Refer to Figures 1-2 and the following descriptions to become familiar with the basic controls and components used to operate this machine.
A. Switch Box: Controls motor operation with a thermally protected magnetic switch. Houses an RF receiver for remote control operation.
B. Start Button: Turns machine ON.
C. Emergency Stop Button: Turns machine OFF and prevents it from starting. Turn button clockwise to reset.
D. Filter Brush Motor: Turns ON for approximately 90 seconds after main motor is turned OFF. Knocks dust cake off filter pleats, cleaning filter and maintaining air flow. Filter brush motor run time can be changed at timer inside switch box (refer to Wiring on Page 44).
E. Pressure Gauge: Displays vacuum pressure, indicating when filter and collection bags need to be cleaned or replaced. Clean filter when operating pressure drops below 200mmAq. If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter.
F. Collection Bag: Collects fine dust particles from filter.
G. Remote Control: Green button turns motor ON. Red button turns motor OFF. Requires a 12V, type A27 battery.
Note: The remote control operates on radio frequency and has a 75-ft. range. It does not need to be aimed at the switch box to operate.
A
B
D
C
E
F Figure 1. SB1100 & SB1101 components. G
Figure 2. SB1100 & SB1101 remote control.
South Bend Tools
-3-
Model SB1100 & SB1101
INTRODUCTION
Product Specifications
For Machines Mfd. Since 05/21
Product Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A. PHONE: (360) 734-1540 · © South Bend Tools
www.southbendtools.com
Model SB1100 & SB1101 Cyclone Dust Collectors
Model Number
Product Dimensions Weight Width x Depth x Height Footprint (Length/Width) Shipping Dimensions Carton #1 Type Weight Length x Width x Height Carton #2 Type Weight Length x Width x Height Carton #3 Type Weight Length x Width x Height Operation Dust Collector Type Approved Dust Types Filter Type Airflow Performance Max Static Pressure (at 0 CFM) Main Inlet Size Number of Adapter Inlets Adapter Inlet Size Machine Collection Capacity at One Time Maximum Material Collection Capacity Filtration Rating Filter Surface Area
SB1100
SB1101
157 lbs 39 x 31-1/2 x 76 in. 33-1/2 x 21-1/2 in.
208 lbs. 58 x 31-1/2 x 76 in. 49-1/2 x 21-1/2 in.
Cardboard Box
131 lbs.
169 lbs.
23 x 36 x 23 in.
52 x 23 x 23 in.
Cardboard Box (Canister Filter)
34 lbs
22 x 22 x 32 in.
N/A
Cardboard Box (Canister Filter 2)
N/A
34 lbs
N/A
22 x 22 x 32 in.
Single-Stage
Wood
Pleated Cartridge
1103 CFM @ 3.5 in. SP
1429 CFM @ 3.2 in. SP
11.95 in.
12 in.
6 in.
7 in.
3
3
4 in.
4 in.
3
3
33-1/2 Gallons
1 Micron 80 sq. ft.
67 Gallons
1 Micron 160 sq. ft.
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South Bend Tools
For Machines Mfd. Since 05/21 I N T R O D U C T I O N
Model SB1100 & SB1101
Model Number
Electrical Power Requirement Full-Load Current Rating Minimum Circuit Size Connection Type Power Cord Included Power Cord Length Power Cord Gauge Plug Included Included Plug Type Switch Type Main Motor Type Horsepower Phase Amps Speed Power Transfer Bearings Centrifugal Switch/Contacts Type Filter Brush Motor Type Horsepower Phase Amps Speed Power Transfer Bearings Centrifugal Switch/Contacts Type Filter Brush Motor 2 Type Horsepower Phase Amps Speed Power Transfer Bearings Centrifugal Switch/Contacts Type
SB1100
SB1101
220V, Single-Phase, 60 Hz
240V, Single-Phase, 60 Hz
9A
12A
15A
20A
Cord & Plug
Yes
Yes
65 in.
64 in.
14 AWG
Yes
6-15
6-20
Remote Control Magnetic Switch w/Overload Protection
TEFC Capacitor-Start Induction
2 HP
3 HP
Single-Phase
9A
12A
3450 RPM
Direct
Shielded & Permanently Lubricated
External
TENV Induction 6W
Single-Phase 0.15A
1600 RPM Direct
Shielded & Permanently Lubricated External
N/A
TENV Induction
N/A
6W
N/A
Single-Phase
N/A
0.15A
N/A
1600 RPM
N/A
Direct
N/A
Shielded & Permanently Lubricated
N/A
External
South Bend Tools
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Model SB1100 & SB1101
I N T R O D U C T I O N For Machines Mfd. Since 05/21
Model Number
Bag Information Number of Filter Bags Filter Bag Diameter Filter Bag Length Canister Information Number of Canister Filters Canister Filter Diameter Canister Filter Length Impeller Information Impeller Type Impeller Size Impeller Blade Thickness Construction Filter Collection Bag Canister Base Caster Impeller Paint Type/Finish Blower Housing Body Manufacturer Specifications Country of Origin Warranty Approximate. Assembly & Setup Time Serial Number Location Sound Rating
SB1100
SB1101
1
2
19-1/2 in.
37 in.
1
2
19-5/8 in.
29 in.
12-3/4 in. 1/8 in.
Radial Fan
12-3/4 in. 1/8 in.
Clear Plastic Spun Bond Polyester
Steel Plastic Aluminum Powder Coated Steel Steel
45 Minutes
Taiwan 1 Year
ID Label N/A
1 Hour
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South Bend Tools
For Machines Mfd. Since 05/21
SAFETY
Model SB1100 & SB1101
SUAFEnTYderstanding Risks of Machinery
Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Death or catastrophic harm WILL occur.
Death or catastrophic harm COULD occur.
Moderate injury or fire MAY occur.
Machine or property damage may occur.
Basic Machine Safety
Owner's Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.
Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, longterm respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.
Trained/Supervised Operators Only: Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.
Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.
South Bend Tools
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Model SB1100 & SB1101
SAFETY
For Machines Mfd. Since 05/21
Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
Chuck Keys or Adjusting Tools: Tools used to adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.
Mental Alertness: Operating this item with reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.
Safe Environment: Operating electrically powered equipment in a wet environment may result in electrocution; operating near highly flammable materials may result in a fire or explosion. Only operate this item in a dry location that is free from flammable materials.
Electrical Connection: With electically powered equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.
Disconnect Power: Adjusting or servicing electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.
Work Area: Clutter and dark shadows increase the risks of accidental injury. Only operate this item in a clean, non-glaring, and welllighted work area.
Properly Functioning Equipment: Poorly maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.
Unattended Operation: Electrically powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.
Health Hazards: Certain cutting fluids and lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.
Secure Workpiece/Tooling: Loose workpieces, cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate.
Difficult Operations: Attempting difficult operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact our Technical Support for assistance.
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South Bend Tools
For Machines Mfd. Since 05/21
SAFETY
Additional Dust Collector Safety
Model SB1100 & SB1101
Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns, or death--if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
Intended Use. Collecting the wrong materials can result in serious inhalation hazards, fire, explosions, or machine damage. This machine is ONLY designed to collect wood dust and chips from woodworking machines. DO NOT use it to collect silica, polyurethane, toxic fumes, metal dust or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible liquids or fumes, nor burning or smoking material.
Wear a Respirator. Fine dust that is too small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage. Never collect dust from any hazardous material.
Impeller Hazards. To reduce risk of entanglement or contact with impeller, DO NOT place hands, hair, clothing, or tools in or near open dust collection inlet during operation, and keep small animals and children away. The powerful suction could easily pull them into impeller.
Hazardous Dust. Dust exposure created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator.
Emptying Dust. When emptying bag or drum, wear respirator and safety glasses. Empty dust away from ignition sources and into approved container.
Operating Location. To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from working area or in another room. DO NOT place dust collector where it can be exposed to rain or moisture, which creates a shock hazard and will reduce life of machine.
Power Disconnect. Turn machine OFF, disconnect from power supply, and allow impeller to completely stop before leaving machine unattended, or doing any maintenance or service.
Regular Cleaning. To reduce risk of starting a fire, regularly check/empty collection bags or drum to avoid buildup of fine dust, which can increase risk of fire. Regularly clean surrounding area where machine is operated--excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.
Suspended Dust Particles. To reduce risk of death or injury caused by explosions or fires, DO NOT operate in areas where these risks are high, including spaces near pilot lights, open flames, or other ignition sources.
Avoiding Sparks. To reduce risk of fire, avoid collecting any metal objects or stones. These can possibly produce sparks when they strike impeller, which can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing metal, immediately turn OFF dust collector, disconnect from power, and wait for impeller to stop. Then empty bag or drum into approved airtight metal container.
Fire Suppression. Only operate dust collector in locations that contain fire suppression system or have fire extinguisher nearby.
Static Electricity. To reduce risk of fire or explosions caused by sparks from static electricity, ground all ducting using grounding wire.
Dust Allergies. Dust from certain woods will cause an allergic reaction. Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction.
South Bend Tools
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Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
PPRErPAeRATpIONaration Overview
The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section.
The typical preparation process is as follows: 1. Unpack the machine and inventory the
contents of the box/crate.
2. Clean the machine and its components.
3. Identify an acceptable location for the machine and move it to that location.
4. Assemble the loose components and make any necessary adjustments or inspections to ensure the machine is ready for operation.
Required for Setup
The items listed below are required to successfully set up and prepare this machine for operation.
For Power Connection · A power source that meets the minimum
circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.) · A qualified electrician to ensure a safe and code-compliant connection to the power source.
For Assembly · An Assistant · Safety Glasses (for each person) · Phillips Screwdriver #2 · Wrench or Socket 1/2"
5. Connect the machine to the power source.
6. Test run the machine to make sure it functions properly and is ready for operation.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage.
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South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
Power Supply
Requirements
Availability
Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.
To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with applicable electrical codes and safety standards.
Circuit Information
A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Note: The circuit requirements in this manual are for a dedicated circuit--where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure the circuit is properly sized.
Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
SB1100 at 220V........................................ 9 Amps SB1101 at 240V...................................... 12 Amps
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result--especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or applicable electrical codes.
Grounding Requirements
This machine must be grounded! In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current in order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Check with an electrician or qualified service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
South Bend Tools
-11-
Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
SB1100 Circuit Information
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
SB1101 Circuit Information
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Nominal Voltage.......................................... 220V Cycle..............................................................60 Hz Phase...............................................Single-Phase Circuit Rating....................................... 15 Amps Plug/Receptacle (included)............NEMA 6-15
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
Nominal Voltage.......................................... 240V Cycle..............................................................60 Hz Phase...............................................Single-Phase Circuit Rating....................................... 20 Amps Plug/Receptacle (included)............NEMA 6-20
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
GROUNDED 6-15 RECEPTACLE
Current Carrying Prongs
GROUNDED 6-20 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
6-20 PLUG
Grounding Prong Figure 3. NEMA 6-15 plug and receptacle.
Grounding Prong Figure 4. NEMA 6-20 plug and receptacle.
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Extension Cords
We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage, and meet the following requirements:
SB1100............................... 14 AWG, 50 ft or less SB1101............................... 12 AWG, 50 ft or less
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South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
Unpacking
A B
C
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so save the containers
and all packing materials for possible inspection
D
E
by the carrier or its agent.
SB1100 Inventory
Main Inventory (Figure 5)
Qty
A. Motor/Impeller Assembly............................... 1
B. Outlet Tube..................................................... 1
C. Collector........................................................... 1
D. Switch Box....................................................... 1
E. Base................................................................. 1
F. Gauge Bracket................................................. 1
G. Pressure Gauge............................................... 1
H. Hose 1/2"............................................................ 1
I. Collection Bag................................................. 1
J. Square Gaskets............................................... 2
K. Bag Clamp....................................................... 1
L. Canister Support............................................. 1
M. Swivel Casters................................................. 4
N. Inlet Adapter................................................... 1
O. Upper Alignment Arm.................................... 1
P. Filter Motor Hardware Bag............................ 1
-- Cap Screws M4-.7 x 60............................... 4
-- Lock Washers 4mm.................................... 4
-- Flat Washers 4mm..................................... 4
-- Hex Nuts M4-.7.......................................... 4
Q. Hose Clamps 3/4".............................................. 2
R. Filter Cover..................................................... 1
S. Lower Alignment Arm.................................... 1
T. Filter Brush Motor.......................................... 1
U. Gear Reducer................................................... 1
V. Hex Bolts M6-1 x 16........................................ 2
W. Hex Nuts 10-24............................................... 2
X. Phillips Head Screws 10-24 x 3/4".................... 2
Y. Flange Nuts 1/4"-20.......................................... 2
Z. Button Head Cap Screws 1/4"-20 x 1/2"............. 2
AA. Flange Bolts 1/4"-20 x 3/4".................................. 6
AB. Flange Bolts 5/16"-18 x 1/2".............................. 38
AC. Flange Bolts 5/16"-18 x 3/4"................................ 2
AD. Flange Screw 10-24 x 3/8"................................ 1
F
G
H
I
K J
N
L
M
O
P
Q
R
T
S
U
V W X Y Z AA AB AC AD
Figure 5. SB1100 main inventory.
AE
AF
AG
AH
Figure 6. SB1100 canister filter inventory.
Filter Box (Figure 6)
Qty
AE. Canister Filter Assembly................................ 1
AF. Canister Clamp............................................... 1
AG. Foam Tape 5 x 42mm..................................... 1
AH. Foam Tape 5 x 20mm..................................... 1
South Bend Tools
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Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
SB1101 Inventory
Main Inventory (Figure 7)
Qty
A. Motor/Impeller Assembly............................... 1
B. Outlet Tube..................................................... 1
C. Right Collector................................................ 1
D. Switch Box....................................................... 1
E. Base................................................................. 1
F. Left Collector................................................... 1
G. Gauge Bracket................................................. 1
H. Pressure Gauge............................................... 1
I. Square Gaskets............................................... 3
J. Hose 1/2"............................................................ 1
K. Swivel Casters................................................. 4
L. Inlet Adapter................................................... 1
M. Collection Bags................................................ 2
N. Canister Supports........................................... 2
O. Bag Clamps..................................................... 2
P. Filter Motor Hardware Bags.......................... 2
-- Cap Screws M4-.7 x 60............................... 8
-- Lock Washers 4mm.................................... 8
-- Flat Washers 4mm..................................... 8
-- Hex Nuts M4-.7.......................................... 8
Q. Hose Clamps 3/4".............................................. 2
R. Filter Covers.................................................... 2
S. Upper Alignment Arms.................................. 2
T. Filter Brush Motors........................................ 2
U. Lower Alignment Arms.................................. 2
V. Gear Reducers................................................. 2
W. Hex Bolts M6-1 x 16........................................ 4
X. Hex Nuts 10-24............................................... 2
Y. Phillips Head Screws 10-24 x 3/4".................... 2
Z. Flange Nuts 1/4"-20.......................................... 2
AA. Button Head Cap Screws 1/4"-20 x 1/2"............. 2
AB. Flange Bolts 1/4"-20 x 3/4"................................ 12
AC. Flange Bolts 5/16"-18 x 1/2".............................. 48
AD. Flange Bolts 5/16"-18 x 3/4"................................ 4
AE. Flange Screw 10-24 x 3/8"................................ 1
Filter Box 1 (Figure 8)
Qty
AF. Canister Filter Assembly................................ 1
AG. Canister Clamp............................................... 1
AH. Foam Tape 5 x 42mm..................................... 1
AI. Foam Tape 5 x 20mm..................................... 1
Filter Box 2 (Figure 8)
Qty
AF. Canister Filter Assembly................................ 1
AG. Canister Clamp............................................... 1
AH. Foam Tape 5 x 42mm..................................... 1
AI. Foam Tape 5 x 20mm..................................... 1
A
B
C
F
D
E
G
I
H
J
K
L
M N
O
P
Q
R
S
T
U
V
W X Y Z AA AB AC AD AE
Figure 7. SB1101 main inventory.
AF AG
AH
AI
Figure 8. SB1101 canister filter inventory.
-14-
South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
ETER
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
HHaarrddwwaarreeRReceocgonigtinonitCiohnartChart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
Lock
Nut
#10
1/4"
Hex Wrench
Phillips Head
5/16"
Screw
Flat Head Screw
Wing Nut
WAS
HER DIAM 5/8"
Flat Head Cap Screw
WAS
HER DIAM 9/16"
ETER
METER
METER
METER
3/8" 7/16"
1/2"
Key 4mm 5mm 6mm 8mm 10mm 12mm
16mm
LINES ARE 1MM APART
Cap Screw
Carriage Bolt
Flange Bolt
Button Head Screw
Tap Screw
ER DIA
1/2"
WASH
WASHERS ARE MEASURE BY THE INSIDE DIAMETER
External Retaining Ring
Internal Retaining E-Clip Ring
Set Screw
Lock
Hex
Flat Washer Washer
Nut
5mm
1/4"
10mm 15mm
3/8" 1/2" 5/8"
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
LINES ARE 1/16 INCH APART
5/16" 7/16" 9/16" 3/4" 7/8" 1 1 1/4"
1 1/2" 1 3/4" 2 2 1/4" 2 1/2" 2 3/4"
3
WASH
WASH
WASH
METER
Hex Bolt
ER DIA
12mm
ER DIA
WASH
WASH
ER DIA
7/16"
ER DIA 3/8"
WASH
METER
ER DIA
10mm
ER DIA
8mm
METER
WASH
4mm
ER DIA
5mm
METER
WASH
WASH
ER DIA
5/16"
ER DIA
1/4"
ER DIA
ER DIA
WASH
WASH
METER
METER
6mm
#10
METER
METER
METER
South Bend Tools
-15-
Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
Location
Physical Environment
PTishhoepypesrhayitcseiadcalilsEeinmnvpivrooirrntaomnnetnmftorweshnaeftreeoypoeurar tmioanchaninde ElonlegecvtitryicofaplaIrntss. Ftaorllbaesttiorensults, operate this
Lmiagchhintieninga dry environment that is free from
Wechxceeemsisigciavhelstm, Laoioirsbatoudrrnee,
hazardous abrasives,
or or
flammable extreme
SconpdaitcioensA. Ellxotrcemateicoonnditions for this type
of machinery are generally those where the
ambient temperature is outside the range of 41°
104°F; the relative humidity is outside the range
of 2095% (non-condensing); or the environment
is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough to perform operations safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Weight Load
Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
SB1100 39"
SB1101 58"
311/2"
311/2"
Figure 9. Clearances.
-16-
South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
Assembly
The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
3. Place square gasket on impeller outlet rim (see Figure 12).
Square Gasket
To assemble dust collector:
1. Attach (4) swivel casters to base with (16) 5/16"-18 x 1/2" flange bolts (see Figure 10).
Figure 12. Square gasket in place on impeller rim.
x16
4. Attach outlet tube to impeller outlet with (5)
5/16"-18 x 1/2" flange bolts (see Figures 13 &
14). Do not use three inner mounting holes.
x5
Figure 10. Example of swivel caster attached to base.
2. Align motor/impeller assembly with mounting holes on base. Attach assembly to base with (4) 5/16"-18 x 1/2" flange bolts (see Figure 11).
Inner Mounting Hole
Figure 13. SB1100 outlet tube attached. x4
x5 Figure 11. Motor/impeller assembly on base.
Inner Mounting Hole
Figure 14. SB1101 outlet tube attached.
South Bend Tools
-17-
Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
5. Attach pressure gauge to gauge bracket using (2) 1/4"-20 x 1/2" button head cap screws and 1/4"-20 flange nuts (see Figure 15).
10. SB1101 Only: Repeat Step 9 with second canister support (see Figure 17).
6. Attach gauge bracket to outlet tube with (3) 5/16"-18 x 1/2" flange bolts using remaining mounting holes (see Figure 15).
7. Loosen existing Phillips head screws and
x4
remove switch box cover from switch box (see Figure 15).
Canister Support
8. Attach switch box to gauge bracket with (2)
(1 of 2)
10-24 x 3/4" Phillips head screws and 10-24
hex nuts (see Figure 15).
x2 x3
x2
Figure 15. Switch box mounted on outlet tube. 9. Attach canister support to base with (2) 5/16"-
18 x 1/2" flange bolts (see Figure 16).
Figure 17. SB1101 canister support.
11. While an assistant holds collector, insert square gasket between collector and outlet tube, then secure collector to outlet tube with (8) 5/16"-18 x 1/2" flange bolts (see Figure 18).
IMPORTANT: Collector must be oriented so canister support aligns with mounting holes on collector.
12. Attach canister support to collector with (2) 5/16"-18 x 3/4" flange bolts (see Figure 18).
Outlet Tube x2
Canister
Support
x2
Figure 16. SB1100 canister support.
Square Gasket
Collector
Figure 18. Collector attached to outlet tube and canister support.
13. SB1101 Only: Repeat Steps 1112 with second collector.
-18-
South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
14. Attach filter brush motor and gear reducer to filter cover with (4) M4-.7 x 60 cap screws, 4mm lock washers, 4mm flat washers, and M4-.7 hex nuts (see Figure 19).
18. Attach filter cover assembly to canister filter with (6) 1/4"-20 x 3/4" flange bolts (see Figure 21).
15. Attach upper alignment arm to gear reducer spindle with M6-1 x 16 hex bolt (see Figure 19).
x4 x6
Figure 21. Filter cover assembly attached to canister filter.
Figure 19. Filter cover assembly.
16. Attach lower alignment arm to filter spindle with M6-1 x 16 hex bolt (see Figure 20).
19. Pull motor cord from filter brush motor through routing cover on canister filter (see Figure 22).
Motor Cord
Routing Cover
Figure 20. Lower alignment arm installed to filter spindle.
17. Position filter cover assembly over canister filter. Rotate lower alignment arm so "V" on upper alignment arm captures lower arm when mounting holes align.
Figure 22. Filter brush motor cord and routing cover.
20. SB1101 Only: Repeat Steps 1419 with second canister filter.
South Bend Tools
-19-
Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
21. Apply 42mm foam tape to outside top rim of collector (see Figure 23). Trim excess tape so ends meet evenly without overlap or gap.
Note: DO NOT stretch tape when applying it to collector. Stretched tape will shrink and leave a gap, greatly reducing efficiency.
24. Apply 20mm foam tape to outside bottom rim of collector (see Figure 25). Trim excess tape so ends meet evenly without overlap or gap.
20mm Tape
42mm Tape
Figure 25. Tape applied to bottom rim of collector.
Figure 23. Tape applied to top rim of collector.
22. Position canister clamp around base of canister filter, then place canister filter over collector and tighten clamp (see Figure 24).
25. Attach collection bag to hooks around bottom of collector, then position bag clamp around collector and tighten clamp around bag (see Figure 26).
Collection Bag
Canister Filter
Canister Clamp
Bag Clamp
Collector
Figure 26. Collection bag installed to dust collector.
26. SB1101 Only: Repeat Steps 2324 with second collector.
Figure 24. Canister filter secured to collector with bag clamp.
23. SB1101 Only: Repeat Steps 2021 with second canister filter.
-20-
South Bend Tools
For Machines Mfd. Since 05/21
P R E PAR ATI O N
Model SB1100 & SB1101
27. Pull motor cord from filter brush motor through strain relief at top of switch box (see Figure 27).
Strain Relief
Motor Cord
Motor Cords
Ground
14
12
13
9
Connect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
Figure 29. SB1101 filter brush motor connection.
Figure 27. Filter brush motor cord routed into switch box.
28. SB1101 Only: Repeat Step 26 with second filter brush motor cord.
29. Connect terminal ends of motor cord(s) to right terminals of timer inside switch box (see Figures 28 and 29).
Note: Timer module may be pulled off terminal block if it is in the way during connection of motor cords.
Motor Cord
Note: For full wiring diagrams, refer to SB1100 Wiring Diagram on Page 45 and SB1101 Wiring Diagram on Page 48.
30. Tighten strain relief (see Figure 27) to secure motor cords in position.
31. Attach swtich box cover to switch box with (2) Phillips head screws loosened in Step 7.
32. Attach 1/2" hose to pressure gauge and port under impeller intake with and (2) 3/4" hose clamps (see Figure 30).
33. Attach inlet adapter to impeller intake, then secure inlet adapter with (1) 10-24 x 3/8" flange screw (see Figure 30).
Ground
14
12
13
9
Connect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
Pressure Gauge Hose
Connection
Figure 28. SB1100 filter brush motor connection.
Figure 30. Inlet adapter secured to impeller housing.
South Bend Tools
-21-
Model SB1100 & SB1101
P R E PAR ATI O N
For Machines Mfd. Since 05/21
Test Run
After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.
4. Press Emergency Stop button in.
5. Connect machine to power.
6. Twist Emergency Stop button clockwise until it springs out (see Figure 31). This resets the switch so the machine can start.
Note: Refer to Troubleshooting on Page 42 for solutions to common problems. If you need additional help, contact our Tech Support at (360) 734-1540.
The test run consists of verifying the following: · Motor powers up and runs correctly. · Emergency Stop button works correctly. · Remote control works correctly.
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
To test run machine: 1. Clear all setup tools away from machine.
2. Lock all swivel casters on base stand.
3. Connect machine to dust-collection system or place covers over inlet adapter ports.
IMPORTANT: DO NOT operate the dust collector without first connecting it to a dustcollection system or covering an inlet adapter port. Otherwise, the lack of airflow resistance will cause the motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.
Figure 31. Resetting the switch.
7. Standing away from intake port, press green Start button to turn machine ON. Verify motor starts up and runs smoothly without any problems or unusual noises.
8. Press Emergency Stop button to turn machine OFF.
9. WITHOUT resetting Emergency Stop button, try to start machine by pressing the green Start button. The machine should not start.
-- If the machine does not start, the safety feature of the Emergency Stop button is working correctly.
-- If the machine does start, immediately turn it OFF and disconnect power. The safety feature of the Emergency Stop button is NOT working properly and must be replaced before further using the machine.
10. To test remote control operation, reset Emergency Stop button then press remote ON button to turn motor ON, then press remote OFF button to turn motor OFF.
-- If the machine does NOT start or stop, press Emergency Stop button to turn machine OFF. Refer to Pairing Remote Control & Receiver on Page 41 and ensure remote control is paired.
Congratulations! The Test Run is complete.
-22-
South Bend Tools
For Machines Mfd. Since 05/21 S Y S T E M D E S I G N
Model SB1100 & SB1101
General SYSTEM DESIGN
Always make sure there are no open flames or pilot lights in the same room as the dust collector. There is a risk of explosion if too much fine dust is dispersed into the air with an open flame present.
Always guard against static electrical buildup by grounding all dust collection lines.
Duct Material
You have many choices regarding main line and branch line duct material. For best results, use smooth metal duct for the main line and branch lines, then use short lengths of flexible hose to connect each machine to the branch lines.
Plastic duct is also a popular material for home shops. However, be aware that there is a fire or explosion hazard if plastic duct material is not properly grounded to prevent static electrical buildup (refer to System Grounding at the end of this section). Another problem with using plastic duct is that it is less efficient per foot than metal.
The Model SB1100/SB1101 works quite well as a point-of-use dust collector, or for collecting dust from up to three machines simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.
Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk.
Tips for Optimum Performance
· Avoid using more than 10' of flexible hose on any ducting line. The ridges inside flexible hose greatly increase static pressure loss, which reduces suction performance.
· Keep ducts between the dust collector and machines as short as possible.
Plastic Duct
The popularity of plastic duct is due to the fact that it is an economical and readily available product. It is also simple to assemble and easily sealed against air loss. The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup.
· Keep ducting directional changes to a minimum. The more curved fittings you use, the greater the loss of suction at the dustproducing machine.
· Gradual directional changes are more efficient than sudden directional changes (i.e. use 45° elbows in place of 90° elbows whenever possible).
· The simpler the system, the more efficient and less costly it will be.
Figure 32. Examples of plastic ducting components.
South Bend Tools
-23-
Model SB1100 & SB1101
S Y S T E M D E S I G N For Machines Mfd. Since 05/21
Metal Duct
Advantages of smooth metal duct are its conductivity, efficiency, and that it does not contribute to static electrical charge build-up. However, static charges are still produced when dust particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges.
Flexible Duct
Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.
The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.
Figure 33. Examples of smooth metal duct and components.
There are a number of options when it comes to metal duct, but metal duct that is specially manufactured for dust collection is the best choice. When selecting your metal duct, choose high quality metal duct with smooth welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed in a different configuration. This is especially important if you ever need to change things around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss.
Figure 34. Example of flexible metal duct.
There are also many kinds of pure plastic flexible hose, such as non-perforated drainage type hose and dryer vent hose. Drainage type hose, while being economical, does not quite have the flexibility required for dust collection. The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50% over smooth wall duct. Dryer vent hose, while being completely flexible, is non-resistant to abrasion and has a tendency to collapse in a negative pressure system. We DO NOT recommend using dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the many types that are designed specifically for the movement of solid particles, i.e. dust, grains, and plastics. However, the cost of specifically designed flexible duct can vary greatly. Grizzly.com offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible. Polyethylene is also very economical and available in a wide variety of diameters and lengths for most applications.
-24-
South Bend Tools
For Machines Mfd. Since 05/21 S Y S T E M D E S I G N
Model SB1100 & SB1101
System Design
Decide Who Will Design
For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
If you have a large shop or plan to design a complicated system, we recommend doing additional research beyond this manual or seeking the help of an expert.
Sketch Your Shop Layout
When designing a successful dust collection system, planning is the most important step. In this step, sketch a basic layout of your shop, including space requirements of different machines.
Your sketch only needs the basic details of the shop layout, similar to the figure below, including all your current/planned machines and your planned placement of the dust collector.
Sketch a Basic Duct Layout
For the next step, sketch how you will connect your machines to the dust collector. Consider these general guidelines for an efficient system:
1. Machines that produce the most saw dust should be placed nearest to the dust collector (i.e. planers and sanders).
2. Ideally, you should design the duct system to have the shortest possible main line and secondary branch ducts. See the figures below for ideas of efficient versus inefficient duct layouts.
Branch Line Ducts
GOOD
Main Line Duct
Dust Collector
Figure 36. Efficient duct layout.
Dust Collector
Figure 35. Basic sketch of shop layout.
BAD
Dust Collector
Figure 37. Inefficient duct layout.
3. Directional changes should be kept to a minimum. The more directional change fittings you use directly increases the overall resistance to airflow.
South Bend Tools
-25-
Model SB1100 & SB1101
S Y S T E M D E S I G N For Machines Mfd. Since 05/21
4. Gradual directional changes are more efficient than sudden directional changes (i.e. use the largest corner radius possible when changing hose or pipe direction).
5. Each individual branch line should have a blast gate immediately after the branch to control suction from one machine to another.
6. The simpler the system, the more efficient and less costly it will be.
Determine Required CFMs
Since each machine produces a different amount of sawdust, the requirements for the minimum amount of CFM to move that sawdust is unique to the machine (for example, a planer produces more sawdust than a table saw). Knowing this required CFM is important to gauging which size of duct to use.
Refer to the figure below for a close estimation of the airflow each machine requires. Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector. If the machine has multiple dust ports, the total CFM required is the sum of all ports.
If the machine does not have a built-in dust port, use the following table to determine which size of dust port to install.
Machine
Average Dust Port Size
Table Saw ......................................................... 4"
Miter/Radial-Arm Saw..................................... 2"
Jointer (6" and smaller) ................................... 4"
Jointer (8"-12") ................................................. 5"
Thickness Planer (13" and smaller) ................ 4"
Thickness Planer (14"-20") .............................. 6"
Shaper............................................................... 4"
Router (mounted to table)................................ 2"
Bandsaw ........................................................... 4"
Lathe................................................................. 4"
Disc Sander (12" and smaller)......................... 2"
Disc Sander (13-18") ........................................ 4"
Belt Sander (6" and smaller) ........................... 2"
Belt Sander (7"-9") ........................................... 3"
Edge Sander (6" x 80" and smaller) ................ 4"
Edge Sander (6" x 80" and larger)................... 5"
Drum Sander (24" and smaller) ................ 2 x 4"
Drum Sander (24" and larger)................... 4 x 4"
Widebelt Sander (18" and smaller) ................. 5"
Widebelt Sander (24"-37" single head) ..... 2 x 6"
Widebelt Sander (24"-51" double head) .... 5 x 4"
Figure 39. Dust port size and quantity per average machine.
Machine Dust Port Size
2" 2.5" 3" 4" 5" 6" 7" 8" 9" 10"
Approximate Required CFM
100 150 250 400 600 850 1200 1600 2000 2500
Figure 38. Approximate required air flow for machine, based on dust port size.
Write the required CFM for each machine on your sketch, as shown in the figure below.
Planer/
Jointer Sander
Moulder 400 400 850
Miter Saw 100
Dust Collector
250 400
600
Shaper Table Saw Planer
Figure 40. CFM requirements labeled for each machine.
-26-
South Bend Tools
For Machines Mfd. Since 05/21 S Y S T E M D E S I G N
Model SB1100 & SB1101
Determine Main Line Duct Size
The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time.
Mark your drawing, as shown in the figure below, but using the inlet size for your dust collector as the main line.
Planer/
Jointer Sander
Moulder 400 400 850
Miter Saw 100
5" 6"
7" Dust Collector
Write your determined branch line sizes on your drawing, as shown in the following figure.
Planer/
Jointer Sander
Moulder 400 400 850
4"
4"
6"
Miter 4" 5"
6"
Saw 100
7" Dust Collector
4"
4"
400 250
5" 600
Shaper Table Saw Planer
Figure 42. Branch line duct sizes labeled.
If two machines will connect to the same branch line and both will operate at the same time, then add the required CFM for each machine together and find the closest total CFM in the table below to determine the correct branch size.
400 250
600
Shaper Table Saw Planer
Figure 41. Main line size labeled on sketch.
Determine Branch Line Duct Size
The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM.
For small/medium sized shops, using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most applications. However, if the dust port on the machine is smaller than 4", make the branch line 4" and neck the line down right before the dust port.
If both machines will never run at the same time, reference the machine with the biggest dust port in the table below and add blast gates after the Y-branch to open/close the line to each machine.
Total CFM 400 500 600 700 800 900 1000
Branch Line Size 4" 4" 5" 5" 6" 6" 6"
Figure 43. Sizing chart for multiple machines on the same branch line.
Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.
South Bend Tools
-27-
Model SB1100 & SB1101
S Y S T E M D E S I G N For Machines Mfd. Since 05/21
Planning Drop Downs
Plan the drop downs for each machine, using blast gates wherever possible to control airflow.
Rigid Duct (Main Line)
Y Branch
Clamp
Flexible Duct
Elbow Rigid Duct
Blast Gate
To Planer
Figure 44. Drop-down setup.
Calculating Duct Resistance
Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) duct and gradual curves, as opposed to flexible duct and 90° elbows.
To help you think about this resistance, imagine riding a bicycle in a tunnel that is an exact replica of your duct work. If the inside of the tunnel is very bumpy (flexible duct) and has a lot of sharp turns (90° elbows), it will take a lot more effort to travel from one end to the other.
The purpose of calculating the resistance is to determine if it is low enough from the machine to the dust collector to meet the given CFM requirement for the machine. Use the following tables to calculate the resistance of duct work.
Duct Dia.
2" 2.5" 3" 4" 5" 6" 7" 8" 9"
Approximate Static Pressure Loss Per Foot of
Rigid Duct
Approximate Static Pressure Loss Per Foot of
Flexible Duct
Main Lines at 3500 FPM
Branch Lines at 4000 FPM
Main Lines at 3500 FPM
Branch Lines at 4000 FPM
0.091 0.122 0.35 0.453
0.08 0.107 0.306 0.397
0.071 0.094 0.271 0.352
0.057 0.075 0.215 0.28
0.046 0.059 0.172 0.225
0.037 0.047 0.136 0.18
0.029 0.036 0.106 0.141
0.023 0.027 0.08 0.108
0.017 0.019 0.057 0.079
Fitting Dia. 3" 4" 5" 6" 7" 8"
90° Elbow 0.47 0.45 0.531 0.564 0.468 0.405
45° Elbow 0.235 0.225 0.266 0.282 0.234 0.203
45° Wye(Y) 0.282 0.375 0.354 0.329 0.324 0.297
90° Wye(Y) 0.188 0.225 0.236 0.235 0.216 0.189
Figure 45. Static pressure loss charts.
In most small/medium shops it is only necessary to calculate the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resistance works, the others will be fine).
To calculate the static pressure of any given line in the system, follow these steps:
1. Make a list of each size duct in the line, including the length, and multiply those numbers by the static pressure value given in the previous table.
2. List each type of elbow or branch and multiply the quantity (if more than one) by the static pressure loss given in the previous table.
-28-
South Bend Tools
For Machines Mfd. Since 05/21 S Y S T E M D E S I G N
Model SB1100 & SB1101
3. Add the additional factors from the following table to your list.
5. Compare the total static pressure loss for that line to the closest CFM given on the performance curve for your dust collector.
Additional Factors Seasoned (well
Static Pressure
G0440 MACHINE Example: A typical Data Sheet Performance Curve is illustrated in the figure below. Find
DATA SHEET used) Dust
1"
the total static pressure loss on the Static
Collection Filter Customer Service
#:
(570)
546-9663
·
To
Order
Pressure axis (4.4 in the current example), Catlhl:e(n80r0e)fe5r23t-o47th7e7 ·clFoasxes#t: v(8a0lu0e) 4o3n8-t5h9e01CFM
Entry Loss at Large Machine Hood
2"
axis--approximately 1120 CFM.
MODEL G0440
Figure 46. Additional2facHtoPrs aTffWectOing-SstTatAicGprEessCurYe.CLONTthEheeDl1inU1e2S0coTCnFnCeMcOtfeoLdrLttoEhteChseTtarOtoiucRtperreissswureelllaosbsovoef
the 220 CFM requirement of that machine.
4. Total your list as sh('o,w¿- n in the example below to come up with your overall static pressure loss number for that line.
Note: Always account for a seasoned filter,
so y('o,¿u- don't end up with a system that only
works right when the filter is c¢le,a n.
(,(¿)
¢,
Main Line 6" Rigid Duct (0.037) at 20' ................ 0.740
Branch Line
*.&¿&+
4" Rigid Duct (0.075) at 10' ................ 0.750
4" Flexible Duct (0.28) at 5' ................ 1.400
Performance Curve
2500
2250
Closest
2000 1750 1500
1354
CFM (1120)
1250
1000 750
4.4 SP
500 Loss
250
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
CFM
STATIC PRESSURE (Inch/H2O)
Elbows/Branches 6" 45° Y-Branch ................................ 0.329 4" 45° Elbow ........................................ 0.225
2MaHFxPiCgGFuRMIrZeZML4Ya8xD.SUCPSTFCMOHLfPoLErCsTtOaRtiVPcoEplRtsrFeOsRsMuAIrnNelCetEloRsEsSUoILfmTlpSienlleer 1354 conn10e.4cted to2 aHPdust c2o20llVector 7a"nd rout1e4r-.1/2"
Additional Factors Seasoned Filter ................................ 1.000
R(inecs--htr)ictIorfPtlahtee CFMDia.f7o"r y6D"oiau. r sD5"tiaa. ticDiap.r4e" sDsiua.r3e" lDoisa.s2" Static Piresssaubreove t2h.5e req3u.2irem5.1ent7o.8f the9.2mach10i.n0 e
¢,
Total Static Pressure Loss ........................ 4.444
.((¿-
Figure 47. Totaling static pressure numbers.
(Inch/H2cOo)nnected to the end of that branch line, CFM then dust13c5o4llec1t2i6o6n w107il0l m82o9st l5ik86ely 3b3e8 The airflsowuctecset psrsobfeuils.loCcaotendg1r.5axtduuclat dtiaiomnetser! uYpsotruea'vmefrojmusthte air inlet. dTeesst ipgipne eledngtyhoisuarmoinwimnumdouf 1s0tx dsuycst dtieammet.erR. efer to
,*&¿)
Note: When calculating static pressure lo)s(s(¿)
+,
to determine if multiple lines can be left open
the Accessories section of this manual to start buying the components necessary to make your system a reality.
at the same time, only include the main line
numbers once.
-- If the CFM for your static pressure loss is
&,&¿)
below the requirement of the machine, then
that line will not effectively collect the dust.
')&¿' '+,¿- (',¿-
&*(¿)
You must then modify some of the factors in that line to reduce the static pressure loss. Some of the ways to do this include 1) installing larger duct, 2) reducing amount
of flexible duct used, 3) increasing machine
dust port size, 4) moving machine closer to Specifications, while deemed accurate, are nodt guuasrtanctoeeldle. 2c/t2o00r5t. o eliminate duct length, and
5w)itrhed4u5c°inelgbo9w0°se. lbow©2s00o5rBrYeGpRlaIZcZiLnYgINtDhUeSmTRIAL®
-6-
G0440/G0441/G0443 Cyclone Dust Collectors
South Bend Tools
-29-
Model SB1100 & SB1101
S Y S T E M D E S I G N For Machines Mfd. Since 05/21
1200 1100 1000
900 800 700 600 500 400 300 200 100
0
CFM
SB1100 Performance Curve
1103
2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
STATIC PRESSURE (Inch/H2O)
2 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP
Volts
Inlet Impeller
1132
11.95
2 HP
220V
6"
12"
Restrictor Plate Dia. 6" 5" 4" 3" 2" 1" 0"
Static Pressure (Inch/H2O)
3.5 4.8 7.9 10.7 11.4 11.5 12.0
CFM
1103 1013 759 475 187 200 212
The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.
Figure 49. SB1100 performance data.
Example Materials List
After the system is designed, create a materials list of all the items you will need to build your dust collection system. This will make it easy when it comes time to purchase the materials.
Below is an example of some items that might be needed.
Description 6" Rigid Duct at 20' 4" Rigid Duct at 10' 4" Flex Hose at 5'
6" 45° Y-Branch 4" 45° Elbow
Model G7364 G6162 H7215 G7353 G6167
Quantity 4 2 6 6 6
Figure 51. Example materials list.
2000 1800 1600 1400 1200 1000
800 600 400 200
0
CFM
SB1101 Performance Curve
1429
2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0
STATIC PRESSURE (Inch/H2O)
3 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP
Volts
Inlet Impeller
1429
12.03
3 HP
240V
7"
123/4"
Restrictor 7" 6" 5" 4" 3" 2" 1" 0" Plate Dia.
Static
3.2 4.1 6.5 9.4 11.3 11.7 11.9 12.0
Pressure
(Inch/H2O)
CFM
1429 1328 1115 667 319 305 491 360
The air flow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter.
Figure 50. SB1101 performance data.
-30-
South Bend Tools
For Machines Mfd. Since 05/21 S Y S T E M D E S I G N
Model SB1100 & SB1101
System Grounding
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector.
Ensure that the entire system is grounded. If using plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below) around the blast gate without interruption to the grounding system.
We recommend only using short lengths of flexible hose (flex-hose) to connect the woodworking machine to the dust collector. However, plastic flex-hose and plastic duct are an insulator, and dust particles moving against the walls of the plastic duct create a static electrical buildup. This charge will build until it discharges to a ground.
If a grounding medium is not available to prevent static electrical buildup, the electrical charge will arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.
To protect against static electrical buildup inside a non-conducting duct, a bare copper wire should be placed inside the duct along its length and grounded to the dust collector. You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric service panel.
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above. We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector.
Always guard against static electrical buildup by grounding all dust collection lines.
Plastic Blast Gate
Metal Duct
Copper Ground Wire
Figure 52. Ground jumper wire when using plastic blast gates and metal duct.
We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical buildup. Wire connections at Y's and T's should be made with wire nuts.
Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in the figure below. Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel.
Internal Ground Wire
External Ground Wire
Flex-Hose
Ground Screw
Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a "Y" or "T" connection.
Figure 53. Flex-hose grounded to machine.
South Bend Tools
-31-
Model SB1100 & SB1101
O P E R ATI O N
For Machines Mfd. Since 05/21
OOPERpATIeONration Overview
The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.
This single-stage dust collector pulls wood dust past the impeller, which is then caught by a canister filter and deposited in the plastic collection bag below. The spunbond polyester filter catches 99.9 percent of particles 2 - 5 micron in size, and is pleated to provide maximum surface area for efficient air flow.
Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations. To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.
To maintain CFM after heavy use, the automatic filter brush knocks caked-on dust into the collection bag when the machine is turned OFF.
To complete a typical operation, the operator does the following: 1. Locks dust collector swivel casters.
2. Closes blast gates to direct vacuum pressure to desired machine.
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
3. Turns woodworking machine ON. 4. Turns dust collector ON. 5. Performs woodworking operation. 6. Turns woodworking machine OFF.
7. Turns dust collector OFF.
During operation, small wood chips and dust may become airborne, leading to serious eye injury or lung damage. Wear safety glasses and a respirator to reduce this risk.
-32-
South Bend Tools
For Machines Mfd. Since 05/21
ACCESSORIES
Model SB1100 & SB1101
ACCESSORIES
Accessories
Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended by South Bend or Grizzly.
G6177--4" Metal Blast Gate G7340--5" Metal Blast Gate G7358--6" Metal Blast Gate H5234--7" Metal Blast Gate H5249--8" Metal Blast Gate Control air flow and resistance between machines. These industrial blast gates can take the abuse of thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you can find.
Refer to Grizzly's website or latest catalog for additional recommended accessories.
This section includes the most common accessories available for your machine, which are available through our exclusive dealer, Grizzly Industrial, Inc., at grizzly.com.
D4206--Clear Flexible Hose 4" x 10' D4256--45° Elbow 4" D4216--Black Flexible Hose 4" x 10' W1034--Heavy-Duty Clear Flex Hose 4" x 10' D2107--Hose Hanger 41/4" W1015--Y-Fitting 4" x 4" x 4" W1017--90° Elbow 4" W1019--Hose Coupler (Splice) 4" W1317--Wire Hose Clamp 4" W1007--Plastic Blast Gate 4" W1053--Anti-Static Grounding Kit
G6177
G7358
H5249
G7340
H5234
Figure 55. Metal blast gate assortment.
T27422--Viewing Spool 8" This viewing spool is a section of acrylic glass with QF ends so you can keep an eye on your material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening. Total length 12.5".
D4206
D4216
D4256
W1007
W1053 W1317
W1017
Figure 54. 4" dust-collection accessories.
Figure 56. T27422 Viewing Spool.
order online at www.grizzly.com or call 1-800-523-4777
South Bend Tools
-33-
Model SB1100 & SB1101
ACCESSORIES
For Machines Mfd. Since 05/21
H7428--8" Industrial Dust Collection Machine Adapter H5228--8" Industrial Dust Collection Pipe Clamp H5229--8" Industrial Dust Collection Adjustable Nipple H5250--8" Industrial Dust Collection Pipe Hanger T26510--8" Industrial Dust Collection Clamp Hanger T27054--8" Quick-Fit O-Ring, 12-Pk. T28548--8" x 6" x 6" Industrial Dust Collection Standard Branch
H7217--6" x 5' Rigid Flex Hose H7218--7" x 5' Rigid Flex Hose H7219--8" x 5' Rigid Flex Hose These Rigid Flex Hoses with rolled collars provide just enough flexibility to make difficult connections while still keeping the inside wall smooth.
H7428 H5229
H5228 H5250
Figure 59. Rigid flex hose.
W1039--Universal Adapter This adapter provides a multitude of reducing options. Simply cut off unneeded steps. Outside diameter sizes include 1", 2", 21/2", 3", 4", 5", and 6". Wall thickness is 1/8".
T26510
T27054
Figure 57. 8" dust-collection accessories.
H7465--8" x 10' Dust Hose H7463--7" x 10' Dust Hose W1036--6" x 10' Dust Hose Spiral-wire-reinforced clear hose allows easy inspection for locating potential clogs in your duct system. Uses RH fittings. Available in additional diameters and lengths.
Figure 60. W1039 Universal Adapter.
G6162--4" x 5' Straight Metal Pipe G7346--5" x 5' Straight Metal Pipe G7364--6" x 5' Straight Metal Pipe
Figure 58. Flexible clear dust hose.
Figure 61. Straight metal pipe.
order online at www.grizzly.com or call 1-800-523-4777
-34-
South Bend Tools
For Machines Mfd. Since 05/21
ACCESSORIES
Model SB1100 & SB1101
H5293--4" Metal Duct Starter Kit H5295--5" Metal Duct Starter Kit H5297--6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90° elbow, and (1) 60° elbow.
SB1487--Replacement Canister Filter
Figure 64. Replacement canister filter. T20543--Plastic Collection Bag 19.75" x 31"
Figure 62. Metal Duct Starter Kit.
H5294--4" Metal Duct Machine Addition Kit H5296--5" Metal Duct Machine Addition Kit H5298--6" Metal Duct Machine Addition Kit Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine adapter, (10) pipe clamps, (2) pipe hangers, (2) 5' straight pipes, (2) adjustable nipples, (1) branch, and (1) 60° elbow.
Figure 65. Replacement collection bags.
Figure 63. Metal Duct Machine Addition Kit.
order online at www.grizzly.com or call 1-800-523-4777
South Bend Tools
-35-
Model SB1100 & SB1101
MAINTENANCE
For Machines Mfd. Since 05/21
MAINTENANCE
!
Always disconnect machine from power before performing maintenance or serious personal injury may result.
Maintenance Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Ongoing To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:
· Loose mounting bolts. · Damaged filter canister, cleaning paddle
components, or collection bags. · Worn or damaged wires. · Suction leaks. · Any other unsafe condition.
Monthly Check · Clean/vacuum dust buildup off machine body
and motor.
Cleaning Canister Filter
This dust collector uses an automatic filter brush to remove dust buildup and debris from the filter pleats. The system will turn ON for approximately 90 seconds after the machine is turned OFF to clean the canister filter and knock dust cake into the filter bag.
If operating pressure on pressure gauge drops below 200mmAq, remove canister filter and gently knock dust from pleats (refer to Removing/Replacing Canister Filter on Page 37). If operating pressure reaches 150mmAq and cleaning does not improve performance, replace the filter.
IMPORTANT: DO NOT use water or high pressure to clean canister filter. Doing so will damage the filter and reduce filtration.
Dispose of the filter collection bag when dust fills it about 1/2 full (see Removing/Replacing Filter Collection Bag on Page 37).
IMPORTANT: To contain wood dust and minimize risk of exposure, firmly tie bag closed.
Dust exposure created while using machinery may cause cancer, birth defects, or longterm respiratory damage. Always wear goggles and a NIOSH approved respirator when working with the dust collection bags or canisters.
-36-
South Bend Tools
For Machines Mfd. Since 05/21
MAINTENANCE
Model SB1100 & SB1101
Removing/Replacing
Collection Bag
Remove and replace the collection bag when it is about 1/2 full.
Items Needed
Qty
T20543 Filter Bag.................................................. 1
To remove & replace filter bag or bags: 1. DISCONNECT MACHINE FROM POWER!
2. Release bag clamp around bottom of canister filter, then remove filter bag (see Figure 66).
IMPORTANT: To contain wood dust and minimize risk of exposure, tie bag closed before disposal.
Canister Filter
Removing/Replacing
Canister Filter
If the canister filter is clogged or dirty and cleaning does not improve dust-collection performance, the canister filter must be replaced.
Items Needed
Qty
An Assistant........................................................... 1
Safety Glasses (Per Person)................................... 1
Phillips Screwdriver #2......................................... 1
Wrench or Socket, 10mm....................................... 1
SB1487 Replacement Canister Filter... As Needed
To remove & replace canister filter: 1. DISCONNECT MACHINE FROM POWER!
2. Remove front cover from switch box and loosen strain relief (see Figure 67).
!
Front Cover
Bag Clamp
Collection Bag
Figure 66. Filter bag components. 3. Attach new filter bag around bottom of
canister filter and secure with clamp.
Strain Relief
Figure 67. Switch box front cover.
South Bend Tools
-37-
Model SB1100 & SB1101
MAINTENANCE
For Machines Mfd. Since 05/21
3. Disconnect motor cord(s) from right terminals of timer inside switch box (see Figures 6869).
Note: Timer module may be pulled off terminal block if it is in the way.
Motor Cord
14
12
13
9
Ground
Disconnect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
4. Pull end of motor cord out of cord routing cover (see Figure 70).
5. Release canister clamp (see Figure 70).
Cord Routing Cover
Canister Clamp
Figure 68. SB1100 filter brush motor connection.
Motor Cords
14
12
13
9
Ground
Disconnect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
Figure 70. Canister filter components.
6. While assistant holds collector in place, remove canister filter from collector.
7. Vacuum loose dust from collector.
8. Remove (6) flange bolts and filter cover assembly (see Figure 71).
Filter
x6
Cover
Figure 69. SB1101 filter brush motor connection.
Note: For full wiring diagrams, refer to SB1100 Wiring Diagram on Page 45 and SB1101 Wiring Diagram on Page 48.
Figure 71. Filter cover.
-38-
South Bend Tools
For Machines Mfd. Since 05/21
MAINTENANCE
Model SB1100 & SB1101
9. Loosen hex bolt and remove lower alignment arm from filter brush spindle (see Figure 72), then attach lower alignment arm to new canister filter.
12. Inspect foam tape on upper rim of collector and replace if worn or dirty. Trim excess tape so ends meet evenly without overhang or gap (see Figure 74).
10. Position filter cover assembly over new canister filter. Rotate lower alignment arm so "V" on upper alignment arm captures lower arm when mounting holes align (see Figures 7273).
Lower Alignment Arm
Figure 74. Tape applied to top rim of collector.
Mounting Holes
13. Position canister clamp around base of canister filter, then place canister filter over collector (see Figure 75). Tighten clamp.
Figure 72. Top of canister and lower alignment arm.
Upper Alignment
Arm
Canister Filter
Canister Clamp
Collector
Figure 73. Underneath filter cover assembly.
11. Attach filter cover assembly to canister filter with flange bolts removed in Step 8.
Figure 75. Canister filter secured to collector with canister clamp.
South Bend Tools
-39-
Model SB1100 & SB1101
MAINTENANCE
For Machines Mfd. Since 05/21
14. Push filter brush motor power cord through cord routing cover and through strain relief at top of switch box (see Figure 76).
Strain Relief
Motor Cord
Motor Cords
14
12
13
9
Ground
Connect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
Figure 78. SB1101 filter brush motor connection.
Figure 76. Filter brush motor cord routed into switch box.
15. Connect motor terminal ends disconnected in Step 3 to timer terminals (see Figures 7778).
Note: For full wiring diagrams, refer to SB1100 Wiring Diagram on Page 45 and SB1101 Wiring Diagram on Page 48.
16. Tighten strain relief to secure motor cord(s) and attach switch box cover to switch box.
Motor Cord
14
12
13
9
Ground
Connect
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
Figure 77. SB1100 filter brush motor connection.
-40-
South Bend Tools
For Machines Mfd. Since 05/21
SERVICE
Model SB1100 & SB1101
SPERaVICiEring Remote
Control & Receiver
The Model SB1100 & SB1101 are equipped with a remote control receiver that can be programmed to operate up to 16 separate controllers.
2. Press and hold green ON button on remote control (see Figure 80) until LED indicator illuminates on remote receiver (see Figure 81).
3. Press pairing button on receiver with a non-conducting tool, then release when LED indicator turns off (see Figure 81). Pairing is complete.
Avoid touching electrified parts inside receiver while performing procedure below! Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Use a wood dowel or other non-conducting item to push button on receiver.
Items Needed
Qty
Phillips Head Screwdriver #2................................ 1
Wood Dowel............................................................ 1
Pairing Remote
1. Remove switch cover to get a clear view of remote receiver (see Figure 79).
ON Button
OFF Button
Figure 80. Remote control.
Receiver
LED Indicator
Figure 79. Location of receiver in switch box.
Pairing Button
Figure 81. Remote receiver.
Unpairing Remote
1. Remove switch cover to get a clear view of remote receiver (see Figure 79).
2. Press and hold green ON button on remote control for eight seconds, then wait for LED indicator to flash three times.
South Bend Tools
-41-
Model SB1100 & SB1101
TR O U B L E S H O OTI N G For Machines Mfd. Since 05/21
TROUBLESHOOTING
If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.
Symptom
Possible Cause
Possible Solution
Machine does not start or a breaker trips immediately after startup.
1. Dust collector not connected to ducting.
1. Connect dust collector to ducting (Page 23).
2. E-Stop button depressed/at fault.
2. Rotate E-Stop button to reset. Replace if at fault.
3. Machine circuit breaker tripped.
3. Reset circuit breaker on switch.
4. Incorrect power supply voltage or circuit size.
4. Ensure correct power supply voltage and circuit size.
5. Remote control not working.
5. Replace battery; stay in signal range.
6. Remote receiver at fault.
6. Inspect/replace if at fault.
7. Power supply circuit breaker tripped or fuse blown.
7. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
8. Motor wires connected incorrectly. 8. Correct motor wiring connections.
9. Start capacitor at fault.
9. Test/replace if at fault.
10. Contactor not energized/at fault.
10. Test all legs for power; replace if necessary.
11. Wiring broken, disconnected, or corroded.
11. Fix broken wires or disconnected/corroded connections.
12. Power switch/circuit breaker at fault. 12. Replace switch/circuit breaker.
13. Centrifugal switch adjustment/ contact points at fault.
13. Adjust centrifugal switch/clean contact points. Replace either if at fault.
14. Motor or motor bearings at fault. 14. Replace motor.
Machine stalls or is 1. Dust collection ducting problem. underpowered.
1. Clear blockages, seal leaks, use smooth wall duct, eliminate bends, close other branches.
2. Collection bags full.
2. Replace collection bags.
3. Canister filter clogged/at fault.
3. Clean canister filter (Page 36); replace canister filter after 1 year of regular use (Page 37).
4. Dust collector too far from machine or undersized for dust-collection system.
4. Move closer to machine/redesign ducting layout (Page 23)/upgrade dust collector.
5. Motor overheated, tripping machine 5. Clean motor/let cool, and reduce workload. Reset
circuit breaker.
breaker.
6. Run capacitor at fault.
6. Test/repair/replace.
7. Extension cord too long.
7. Move machine closer to power supply; use shorter extension cord.
8. Contactor not energized/at fault.
8. Test all legs for power; repair/replace if at fault.
9. Centrifugal switch adjustment/ contact points at fault.
9. Adjust centrifugal switch/clean contact points. Replace either if at fault.
10. Motor or motor bearings at fault. 10. Replace motor.
Machine has excessive vibration or noise.
1. Motor or component loose.
2. Motor mount loose/broken. 3. Motor fan rubbing on fan cover. 4. Centrifugal switch is at fault. 5. Impeller damaged, unbalanced, or loose. 6. Motor bearings at fault.
1. Inspect/replace damaged or missing bolts/nuts, and retighten with thread-locking fluid.
2. Tighten/replace. 3. Fix/replace fan cover; replace loose/damaged fan. 4. Adjust/replace centrifugal switch if available. 5. Inspect/tighten/replace. 6. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
-42-
South Bend Tools
For Machines Mfd. Since 05/21 TR O U B L E S H O OTI N G
Model SB1100 & SB1101
Symptom
Possible Cause
Possible Solution
Filter brush motor does not start after machine is powered OFF.
1. Motor connected incorrectly at switch box.
2. Timer at fault.
3. Filter brush motor at fault.
1. Correct motor wiring connections (Page 37).
2. Inspect/replace if at fault. 3. Replace motor.
Loud, repetitious noise, or excessive vibration coming from dust collector (non-motor related).
1. Dust collector not on a flat surface and wobbles/casters not locked.
2. Impeller damaged and unbalanced.
3. Impeller loose on the motor shaft.
1. Stabilize dust collector; lock casters.
2. Disconnect dust collector from power; inspect impeller for dents, bends, or loose fins; replace impeller if damaged.
3. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged.
Dust collector does not adequately collect dust or chips; poor performance.
1. Collection bag(s) full. 2. Canister filter clogged/at fault.
3. Ducting blocked/restricted.
4. Dust collector too far away from point of suction; duct clamps not properly secured; too many sharp bends in ducting.
5. Lumber is wet and dust is not flowing smoothly through ducting.
6. Ducting has one or more leaks, or too many open ports.
7. Not enough open branch lines at one time, causing velocity drop in main line.
8. Ducting and ports are incorrectly sized.
9. Machine dust-collection design inadequate.
10. Dust collector undersized.
11. Unused inlet adapter port(s) uncovered.
1. Empty collection bag(s) (Page 37). 2. Clean canister filter (Page 36); replace canister
filter (Page 37). 3. Remove ducting from dust collector inlet and
unblock restriction. A plumbing snake may be necessary. 4. Relocate dust collector closer to point of suction; resecure ducts; remove sharp bends (Page 23).
5. Only process lumber with less than 20% moisture content.
6. Seal/eliminate all ducting leaks; close dust ports for lines not being used (Page 23).
7. Open 1 or 2 more blast gates to different branch lines to increase main line velocity.
8. Install correctly sized ducts and fittings (Page 23).
9. Use dust-collection hood on stand.
10. Install larger dust collector. 11. Cover unused inlet adapter port(s).
Dust collector blows sawdust into the air.
1. Duct clamps or filter collection bag not properly clamped and secured; ducting loose/damaged.
2. Cylinder or funnel seals are loose or damaged.
1. Secure ducts and filter collection bag, making sure duct and bag clamp are tight; tighten/replace ducting.
2. Tighten all mounting and sealing points; replace damaged seals/gaskets.
Remote control does not operate dust collector.
1. Emergency Stop button is pressed in.
2. Machine is disconnected from power.
3. Remote control battery is weak or dead.
4. Wall or barrier disrupts radio frequency, or controller is too far away.
5. Remote control not paired with receiver.
1. Rotate Emergency Stop button to reset. 2. Verify machine is connected to power source.
3. Replace battery.
4. Move machine away from barrier; use remote within 50' of machine.
5. Program receiver to accept remote control (Page 41).
South Bend Tools
-43-
Model SB1100 & SB1101
ELECTRICAL
For Machines Mfd. Since 05/21
EELEClTeRICcALtrical Safety Instructions
These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.
Shock Hazard: It is extremely dangerous to perform electrical or wiring tasks while the machine is connected to the power source. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!
Wire Connections: All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
Modifications: Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
Motor Wiring: The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
Circuit Requirements: Connecting the machine to an improperly sized circuit will greatly increase the risk of fire. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.
Capacitors/Inverters: Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
Wire/Component Damage: Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
Experiencing Difficulties: If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-1540.
WIRING DIAGRAM COLOR KEY
BLACK BLUE BROWN
BLUE WHITE GREEN
GRAY
RED
LIGHT BLUE
ORANGE
PINK
PURPLE TURQUIOSE
WHITE YELLOW GREEN
YELLOW
NOTICE: The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendtools.com.
-44-
South Bend Tools
For Machines Mfd. Since 05/21
ELECTRICAL
Model SB1100 & SB1101
SB1100 Wiring Diagram
Main Motor 220V
Circuit Breaker
KUOYUH 88 Series 15A 250 VAC Load Line
Run Capacitor
30 µF 250 VAC
Start Capacitor 300 MFD 125 VAC
Filter Brush Motor 220V
Run Capacitor
FJ 1.0 µF 450 VAC
!
! WARNING!
SHOCK HAZARD! Disconnect power before working on wiring.
6-15 Plug
Hot 220 VAC Hot G Ground
Switch Box
Switch Box Cover
1
L1/1 L2/3 L3/5
7
Contactor
SDE MA-09 220V
53
61
Aux Contactor AP2-11
54
62
T1/2 T2/4 T3/6
8
Ground
14
12
13
9
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
HY57B
Start Button
Remote Receiver
Reset
E-Stop Button Switch
South Bend Tools
-45-
Model SB1100 & SB1101
ELECTRICAL
For Machines Mfd. Since 05/21
SB1100 Electrical Component Pictures
To Main Motor
To Filter Brush Motor
Contactor
Start Button
Remote Receiver
Auxiliary Contactor
Timer
Power Cord
Figure 82. SB1100 switch box interior.
Remote Reset Button
Emergency Stop Button
Figure 83. SB1100 switch box cover.
-46-
South Bend Tools
For Machines Mfd. Since 05/21
ELECTRICAL
Model SB1100 & SB1101
SB1100 Electrical Component Pictures (Cont.)
Circuit Breaker
Run Capacitor Figure 84. SB1100 filter brush motor junction box.
Run Capacitor Figure 86. SB1100 main motor junction box.
Figure 85. SB1100 start capacitor.
Figure 87. SB1100 remote.
South Bend Tools
-47-
Model SB1100 & SB1101
ELECTRICAL
For Machines Mfd. Since 05/21
SB1101 Wiring Diagram
Main Motor 240V
Circuit Breaker
KUOYUH 88 Series 18A 250 VAC Load Line
Start Capacitor 500 MFD 125 VAC
Run Capacitor
40 µF 300 VAC
Switch Box
Filter Brush
Motor 240V
Run Capacitor FJ 1.0 µF 450 VAC
Filter Brush
Motor 240V
Run Capacitor FJ 1.0 µF 450 VAC
!
! WARNING!
SHOCK HAZARD! Disconnect power before working on wiring.
6-20 Plug
Hot 240 VAC
G
Hot
Ground
Switch Box Cover
1
L1/1 L2/3 L3/5
7
Contactor
SDE MA-09 220V
53
61
Aux Contactor AP2-11
54
62
T1/2 T2/4 T3/6
8
Ground
14
12
13
9
8
0
1
4
2
5
1
3
Timer H3Y 5A 250VAC
HY57B
Start Button
Remote Receiver
Reset
E-Stop Button Switch
-48-
South Bend Tools
For Machines Mfd. Since 05/21
ELECTRICAL
Model SB1100 & SB1101
SB1101 Electrical Component Pictures
To Main Motor
Contactor
To Filter Brush Motor
Start Button
Remote Receiver
Auxiliary Contactor
Timer
Power Cord
Figure 88. SB1101 switch box interior.
Emergency Stop Button
Remote Reset Button
Figure 89. SB1101 switch box cover.
South Bend Tools
-49-
Model SB1100 & SB1101
ELECTRICAL
For Machines Mfd. Since 05/21
SB1101 Electrical Component Pictures (Cont.)
Run Capacitor
Circuit Breaker
Start Capacitor
Figure 90. SB1101 filter brush motor junction box.
Figure 93. SB1101 main motor junction box.
Figure 91. SB1101 run capacitor.
Figure 94. SB1101 remote.
Figure 92. SB1101 start capacitor.
-50-
South Bend Tools
For Machines Mfd. Since 05/21
PARTS
PSARTBS 1100 Main
7
37-1
37-2
37-3
Model SB1100 & SB1101
17
37-4
37-5
37-8
36
7
37-6
37-7
15
3
37-9
37-10
37-11
11
35
34
27V2-1 27V2-2 27V2-3
27V2
27V2-4 33
27V2-5 27V2-6 27V2-8
27V2-7
28 27V2-9 27V2-10 27V2-11
21
7
20
24
37 20
22
16
32
31
12
30 29
1 25
38V2
2 7
8
15 7
13
9 26 10
5 14
19
18 4
7
6
South Bend Tools
-51-
Model SB1100 & SB1101
PARTS
For Machines Mfd. Since 05/21
SB1100 Parts List
REF PART #
DESCRIPTION
1
PSB1100001 BASE
2
PSB1100002 BAG CLAMP 500MM
3
PSB1100003 COLLECTOR
4
PSB1100004 INLET ADAPTER 6" X 4" X 3
5
PSB1100005 HOUSING COVER
6
PSB1100006 INLET CAP 4"
7
PSB1100007 FLANGE BOLT 5/16-18 X 1/2
8
PSB1100008 FILTER BAG
9
PSB1100009 IMPELLER WASHER
10
PSB1100010
CAP SCREW M6-1 X 30 LH
11
PSB1100011
L-SHAPE OUTLET TUBE
12
PSB1100012
IMPELLER HOUSING
13
PSB1100013
IMPELLER 12-3/4"
14
PSB1100014
PHLP HD SCR 10-24 X 3/8
15
PSB1100015
SQUARE GASKET
16 PSB1100016 MOTOR GASKET
17
PSB1100017
CANISTER SUPPORT
18
PSB1100018
CASTER 2-1/2", SWIVEL
19
PSB1100019
PHLP HD SCR 10-24 X 3/8
20 PSB1100020 FENDER WASHER 5/16
21
PSB1100021
HEX BOLT 5/16-18 X 1
22 PSB1100022 HEX NUT 5/16-18
24 PSB1100024 KEY 7 X 7 X 25
25 PSB1100025 WRENCH 10 X 12MM OPEN-ENDS
26 PSB1100026 LOCK WASHER 1/4
27V2 PSB1100027V2 MAGNETIC SWITCH SDE MP-30 220V V2.05.21
27V2-1 PSB1100027V2-1 MAG SWITCH REAR COVER
27V2-2 PSB1100027V2-2 MAG SWITCH FRONT COVER
27V2-3 PSB1100027V2-3 STRAIN RELIEF TYPE-3 M16
27V2-4 PSB1100027V2-4 STRAIN RELIEF TYPE-3 M20
REF PART #
DESCRIPTION
27V2-5 PSB1100027V2-5 STRAIN RELIEF TYPE-3 M30
27V2-6 PSB1100027V2-6 CONTACTOR SDE MA-09 220V
27V2-7 PSB1100027V2-7 AUX CONTACTOR SDE AP2-11
27V2-8 PSB1100027V2-8 TIMER PUNA H3Y-2 240V
27V2-9 PSB1100027V2-9 REMOTE CONTROL RECEIVER
27V2-10 PSB1100027V2-10 BUTTON SDE CP GRN
27V2-11 PSB1100027V2-11 E-STOP BUTTON SDE HY57B 22MM
28
PSB1100028
GAUGE BRACKET
29
PSB1100029
PRESSURE GAUGE
30
PSB1100030
BUTTON HD CAP SCR 1/4-20 X 1/2
31
PSB1100031
HEX NUT 1/4-20
32
PSB1100032
HOSE CLAMP 3/4"
33
PSB1100033
HOSE 1/2"
34
PSB1100034
MOTOR CORD 14G 3W 26"
35
PSB1100035
POWER CORD 14G 3W 65" 6-15P
36
PSB1100036
CANISTER CLAMP 520MM
37
PSB1100037
MOTOR 2HP 220V 1-PH
37-1 PSB1100037-1 MOTOR FAN COVER
37-2 PSB1100037-2 CAPACITOR COVER
37-3 PSB1100037-3 S CAPACITOR 300M 125V 1-3/4 X 3-1/2
37-4 PSB1100037-4 MOTOR FAN
37-5 PSB1100037-5 R CAPACITOR 30M 250V 1-3/8 X 2-3/8
37-6 PSB1100037-6 CONTACT PLATE
37-7 PSB1100037-7 CENTRIFUGAL SWITCH
37-8 PSB1100037-8 JUNCTION BOX
37-9 PSB1100037-9 FRONT MOTOR BEARING 6205ZZ
37-10 PSB1100037-10 REAR MOTOR BEARING 6203ZZ
37-11 PSB1100037-11 CIRCUIT BREAKER 15A KUOYUH 88 SERIES
38V2 PSB1100038V2 REMOTE V2.05.21
-52-
South Bend Tools
For Machines Mfd. Since 05/21
PARTS
Model SB1100 & SB1101
SB1101 Main
27V2-1 27V2-2
27V2-5
27V2-3
27V2-6
30-1
30-2
30-4
30-5
30-6
30-7
30-3 30-8
27V2-4
27V2-7
27V2-8 27V2-9 27V2-10
27V2-11
39V2
27V2 28
22
38 31
21 36 16
30-9
22
36
21
17 3
18
19
30-10
30-11
33 32 29
37
34
18
15 15
3
7 6
30
15 24
8
20 3
19
6
9
5
3
10 11
4 1
26 12
2
13 35 14
23
3
South Bend Tools
-53-
Model SB1100 & SB1101
PARTS
For Machines Mfd. Since 05/21
SB1101 Parts List
REF PART #
DESCRIPTION
1
PSB1101001 BASE
2
PSB1101002 CASTER 2-1/2", SWIVEL
3
PSB1101003 FLANGE BOLT 5/16-18 X 1/2
4
PSB1101004 IMPELLER HOUSING
5
PSB1101005 HEX BOLT 5/16-18 X 1
6
PSB1101006 FENDER WASHER 5/16
7
PSB1101007 HEX NUT 5/16-18
8
PSB1101008 MOTOR GASKET
9
PSB1101009 IMPELLER 12-3/4"
10 PSB1101010 IMPELLER WASHER
11
PSB1101011
CAP SCREW M6-1 X 30 LH
12 PSB1101012 HOUSING COVER
13 PSB1101013 PHLP HD SCR 10-24 X 3/8
14 PSB1101014 INLET ADAPTER 7" X 4" X 3
15 PSB1101015 SQUARE GASKET
16 PSB1101016 RIGHT COLLECTOR
17
PSB1101017
LEFT COLLECTOR
18 PSB1101018 BAG CLAMP 500MM
19 PSB1101019 FILTER BAG
20 PSB1101020 Y-SHAPE OUTLET TUBE
21
PSB1101021
CANISTER SUPPORT
22 PSB1101022 FLANGE BOLT 5/16-18 X 3/4
23 PSB1101023 INLET CAP 4"
24 PSB1101024 KEY 7 X 7 X 25
26 PSB1101026 LOCK WASHER 1/4
27V2 PSB1101027V2 MAGNETIC SWITCH SDE MP-30 220V V2.05.21
27V2-1 PSB1101027V2-1 MAG SWITCH REAR COVER
27V2-2 PSB1101027V2-2 MAG SWITCH FRONT COVER
27V2-3 PSB1101027V2-3 STRAIN RELIEF TYPE-3 M16
27V2-4 PSB1101027V2-4 STRAIN RELIEF TYPE-3 M20
REF PART #
DESCRIPTION
27V2-5 PSB1101027V2-5 STRAIN RELIEF TYPE-3 M30
27V2-6 PSB1101027V2-6 CONTACTOR SDE MA-09 220V
27V2-7 PSB1101027V2-7 AUX CONTACTOR SDE AP2-11
27V2-8 PSB1101027V2-8 TIMER PUNA H3Y-2 240V
27V2-9 PSB1101027V2-9 REMOTE CONTROL RECEIVER
27V2-10 PSB1101027V2-10 BUTTON SDE CP GRN
27V2-11 PSB1101027V2-11 E-STOP BUTTON SDE HY57B 22MM
28
PSB1101028
GAUGE BRACKET
29
PSB1101029
PRESSURE GAUGE
30
PSB1101030
MOTOR 3HP 220V 1-PH
30-1 PSB1101030-1 MOTOR FAN COVER
30-2 PSB1101030-2 CAPACITOR COVER
30-3 PSB1101030-3 R CAPACITOR 40M 300V 1-1/2 X 2-3/4
30-4 PSB1101030-4 MOTOR FAN
30-5 PSB1101030-5 S CAPACITOR 500M 125V 1-3/8 X 2-5/8
30-6 PSB1101030-6 CONTACT PLATE
30-7 PSB1101030-7 CENTRIFUGAL SWITCH
30-8 PSB1101030-8 JUNCTION BOX
30-9 PSB1101030-9 FRONT MOTOR BEARING 6205ZZ
30-10 PSB1101030-10 REAR MOTOR BEARING 6203ZZ
30-11 PSB1101030-11 CIRCUIT BREAKER 18A KUOYUH 88 SERIES
31
PSB1101031
BUTTON HD CAP SCR 1/4-20 X 1/2
32
PSB1101032
HEX NUT 1/4-20
33
PSB1101033
HOSE CLAMP 3/4"
34
PSB1101034
HOSE 1/2"
35
PSB1101035
PHLP HD SCR 10-24 X 3/8
36
PSB1101036
CANISTER CLAMP 520MM
37
PSB1101037
MOTOR CORD 14G 3W 26"
38
PSB1101038
POWER CORD 14G 3W 64" 6-20P
39V2 PSB1101039V2 REMOTE V2.05.21
-54-
South Bend Tools
For Machines Mfd. Since 05/21
PARTS
Canister Filter
124 121
126
123 104
103 125 102
115
121-1 121-2
122
111 101 125
120
105
Model SB1100 & SB1101
108 120
106
110
119 105A 118
120 108 113 112
107
109
117
113
114 115
116 114
REF PART # DESCRIPTION 101 PSB1100101 UPPER SPINDLE LEVER 102 PSB1100102 LOWER SPINDLE LEVER 103 PSB1100103 FILTER COVER 104 PSB1100104 CORD ROUTING COVER 105A PSB1100105A CANISTER FILTER ASSEMBLY 105 PSB1100105 CANISTER FILTER 106 PSB1100106 FILTER BRUSH SPINDLE 107 PSB1100107 LOWER BRACKET 108 PSB1100108 BEARING FIXING PLATE 109 PSB1100109 SUPPORT TAB 110 PSB1100110 PADDLE BRUSH 111 PSB1100111 HEX NUT M5-.8 112 PSB1100112 PHLP HD SCR M6-1 X 12 113 PSB1100113 FLAT WASHER 1/4 114 PSB1100114 PHLP HD SCR M5-.8 X 15
REF PART # DESCRIPTION 115 PSB1100115 PHLP HD SCR M5-.8 X 8 116 PSB1100116 PHLP HD SCR M6-1 X 10 117 PSB1100117 FOAM GASKET 20 X 1560MM 118 PSB1100118 FOAM GASKET 42 X 1560MM 119 PSB1100119 FOAM GASKET 10 X 1560MM 120 PSB1100120 THRUST BEARING 12 X 14 X 6MM 121 PSB1100121 FILTER BRUSH MOTOR ASSEMBLY 121-1 PSB1100121-1 MOTOR 6W 220V 1-PH 121-2 PSB1100121-2 GEAR REDUCER 2GN90 122 PSB1100122 FLANGE BOLT 1/4-20 X 3/4 123 PSB1100123 PHLP HD SCR M5-.8 X 10 124 PSB1100124 CAP SCREW M5-.8 X 50 125 PSB1100125 HEX BOLT M6-1 X 16 126 PSB1100126 MOTOR CORD 18G 2W 66"
South Bend Tools
-55-
Model SB1100 & SB1101
Machine Labels
201
MODEL SB1100
2 HP SINGLE-STAGE DUST COLLECTOR
Serial No
MFG Date
SINCE 1906
! WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner's manual before operating.
2. Always wear approved eye protection and respirator while operating machine.
Main Motor: 2 HP, 220V, 1-Ph, 60 Hz Full-Load Current Rating: 9.15A Airflow Performance: 1103 CFM @ 3.5" SP Max. Static Pressure: 11.95" Main Inlet Size: 6" Adapter Inlet Size: 4" Max. Collection Capacity: 33-1/2 Gallons Cartridge Filter: 19-5/8" x 29" Filter Rating: 1 Micron Replacement Filter: SB1487 Replacement Bag: T20543 Weight: 157 lbs.
3. Only plug power cord into a grounded outlet. 4. Only use this machine to collect wood dust/chips--never use to collect glass, metal,
liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc. 5. Always disconnect power before servicing or cleaning. 6. Do not expose to rain or use in wet areas. 7. Keep hands, long hair, and loose clothing away from inlet. 8. Never leave machine unattended during operation. 9. Do not use if cord, plug, or any other electrical equipment becomes
damaged--promptly repair! 10. Do not use without dust bag, canister, or filters in place. 11. Do not connect cord to power supply with wet hands. 12. Grasp and pull the plug, not the cord, when unplugging. 13. Always wear a respirator when emptying bags or canisters.
14. Do not modify machine in any way.
15. Prevent unauthorized use by children or untrained users; restrict access or disable
Made in Taiwan to South Bend Specifications
machine when unattended.
208
202
PARTS
For Machines Mfd. Since 05/21
203
! WARNING!
INJURY HAZARD Do not use machine if you have not read the manual. Visit southbendlathe.com or call 360-734-1540 to get a manual.
! WARNING!
!
INJURY/SHOCK HAZARD
To avoid shock or
accidental starting,
disconnect power
before adjusting or
servicing machine.
! WARNING!
EYE/LUNG INJURY HAZARD
Always wear ANSIapproved safety glasses and respirator when using this equipment.
207
! WARNING!
AMPUTATION HAZARD
DO NOT place hands near inlet during operation!
206
South Bend®
REF 201 201 202 203 204
PART # PSB1100201 PSB1101201 PSB1100202 PSB1100203 PSB1100204
DESCRIPTION MACHINE ID LABEL (SB1100) MACHINE ID LABEL (SB1101) ELECTRICITY LABEL DUST COLLECTOR COMBO LABEL MODEL NUMBER LABEL (SB1100)
202
SB1100204
205
Clean filter when pressure drops below 200mmAq (2 kPa) and replace after 150mmAq (1.5 kPa).
REF 204 205 206 207 208
PART # PSB1101204 PSB1100205 PSB1100206 PSB1100207 PSB1100208
DESCRIPTION MODEL NUMBER LABEL (SB1101) VACUUM PRESSURE GAUGE LABEL REMOTE LABEL AMPUTATION HAZARD LABEL SOUTH BEND NAMEPLATE 125MM
The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.
-56-
South Bend Tools
WARRANTY
Warranty
This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.
We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend's liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Tools shall be tried in the State of Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty.
Thank you for your business and continued support.
To take advantage of this warranty, register at https://www.grizzly.com/forms/warranty, or you can scan the QR code below to be automatically directed to our warranty registration page. Enter all applicable information for the product.
WARRANTY
southbendtools.com
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