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Siemens Digital Industries Webinari - Digital Asset Management
Siemens Digital Industries Webinari, Novembar 2020. 03.11.2020. 10.11.2020. ... SIMATIC Safety. Beograd 10.11.2020. ... Automatic or manual by F-I/O DB. No.
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Siemens Digital Industries Webinari
FA5: SIMATIC Safety
Danasnji predavac
Darko Zivkovi
Responsibility
Sales Engineer Factory Automation � PLC, HMI, etc. Focus: OEM, Motion Control Sitrain training centre manager
Contact
darko.zivkovic@siemens.com RC-RS DI FA Belgrade, Serbia
Unrestricted � Siemens AG 2020 Page 2
Siemens Digital Industries Webinari, Novembar 2020.
Datum 03.11.2020. 10.11.2020. 17.11.2020. 24.11.2020.
Tema DI1: Industry Mall & Online software delivery FA5: SIMATIC Safety FA6: SIMATIC IPC FA7: SIMATIC IOT
Predavac
Mirko Milovanovi Darko Zivkovi Tamara Lazi Zoran Jovanovi
Unrestricted � Siemens AG 2020
Siemens Digital Industries: Webinari iz prvog ciklusa
Materijal dostupan na web stranici: https://new.siemens.com/rs/sr/kompanija/fairs-events/di-webinari.html
FA1: Motion Control FA2: Energy Management System FA3: Redundantni kontroleri serije S7-1500R/H FA4: WinCC Unified MC1: DT konfigurator MC2: Sizer, large drives MC3: Sizer, motion drives CI1: Industrial Networks
Unrestricted � Siemens AG 2020
PI1: PI Academy world PI2: PI workshop for specialist PI3: #New@PI AE1: Digitalna resenja u procesnoj industriji CP1: Control Panel Online Symposium CP2: Clever engineering in the control panel CP3: New series of signaling devices 3SU CP4: SIRIUS 3RW Soft starters DE1: Siemens Digital Enterprise
SIMATIC Safety
Beograd 10.11.2020. Intern � Siemens AG 2018
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
How can a user satisfy functional safety requirements? Through the use of an additional system?
SIMATIC HMI
2nd tool
TIA Portal
SIMATIC S7-1500 SIMATIC ET 200
SINAMICS
PROFINET
Unrestricted � Siemens AG 2020
Safety System
E-STOP Safety door Light curtain
How can a user satisfy functional safety requirements? What are the advantages of SIMATIC Safety Integrated?
SIMATIC HMI
4
TIA Portal
SIMATIC S7-1500 SIMATIC ET 200
1
2
PROFINET
5
SINAMICS
3
Unrestricted � Siemens AG 2020
6
E-STOP
Safety door Light curtain
1 One controller 2 One engineering 3 One network 4 Powerful diagnostics 5 SINAMICS Integrated
safety functions
6 Flexibility
Second generation of SIMATIC Safety � SIMATIC Safety in the TIA Portal
Fail-safe engineering
STEP 7 Safety Basic and Advanced
Unrestricted � Siemens AG 2020
Fail-safe controller
SIMATIC S7-1500
Fail-safe I/O
SIMATIC ET 200
Agenda
1 System overview 2 S7-1500 Controller
2.1 Overview 2.2 Access protection 2.3 Webserver 2.4 Onboard display
3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller
2.1 Overview 2.2 Access protection 2.3 Webserver 2.4 Onboard display
3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated � Setup of a safety system
Safety system
Detection
Evaluation
Recording an event (process or human command)
Unrestricted � Siemens AG 2020
F-CPU
F-DI/F-DQ
� Reads in the switching signal � Safety-related sensor diagnostics F-DI � Provides the input signal
via process image
F-CPU
� Logical linking of safety functions
� Provides the output signal via process image
� Switching the control circuit F-DQ � Safety-related diagnostics of the output
channel and of the actuator
Response
Switching off the power unit of the drive
Note Evaluation of the safety system with Siemens Safety Evaluation Tool (SET) �
SIMATIC S7-1500 with Safety � Integrated coded processing
Classical principle of an F-controller: Structural redundancy (HFT)
� Two (or more) identical controllers � All are executing the same program � Results are compared
Principle of Safety Advanced F-controllers: Coded processing
� Generates a coded user F-program via the F-Compiler (diversity)
� Sequential program processing uncoded and coded (time redundancy)
� Results are compared
e.g. S5-95F
e.g. S7-1500
Implementation of fail-safety on a CPU (an individual processor with self-tests)
Unrestricted � Siemens AG 2020
The SIMATIC Controller portfolio always provides the right controller - Plus integrated added value!
Unrestricted � Siemens AG 2020
Efficient engineering
Innovative design
Range of diagnostic options
Safety Integrated
Security Integrated
Technology Integrated
Advanced Controller � For expanded control applications
Feature/ function
� One controller for standard- and fail-safe automation
� F-runtime group for autonomous prioritization and timing settings
� All of the controllers with separate status display � Additional password for the F-configuration
and the F-program
Customer benefits
� Simplified CPU selection thanks to optimized portfolio
� Minimization of types and components � Efficient engineering in the TIA Portal � Diagnostic message without programming device � Maximum protection against manipulation
S7-1500 fail-safe CPUs
Unrestricted � Siemens AG 2020
Software Controller e.g. CPU1507S F
Distributed Controller � For distributed control applications
Feature/ function
Customer benefits
� One controller for standard- and fail-safe automation
� Same software concept and features as a fail-safe SIMATIC S7-1500F CPU
� Compact design � Centrally expandable with all of the standard and
fail-safe modules of the ET 200SP or ET 200pro � F-runtime group for autonomous
prioritization and timing settings
� Optimized solution for machines with distributed architecture
� Minimization of types and components � Implement large projects in a small space � Up to 1/3 gained space � High functional density and small size � Efficient engineering in the TIA Portal
Unrestricted � Siemens AG 2020
Fail-safe ET 200 F-CPUs
Overview of SIMATIC S7-1500 � The right CPU for every application
CPU types
Interfaces
Program/ data storage
Bitperformance Max. number of connections Positioning axes � Typical2 � Maximum2
Compact CPUs
1511C-1 1512C-1
PN
PN
1 1
175 KB 1 MB
1 1
250 KB 1 MB
60 ns 96
48 ns 128
5
5
10
10
1511F-1 PN
1 1
150/ 225 KB
1 MB 60 ns
96
5 10
1513F-1 PN
1 1
300/ 450 KB 1.5 MB
40 ns
128
5 10
Standard-CPUs
1515F-2 1516F-3
PN
PN/DP
1517F-3 PN/DP
1518F-4 PN/DP
12 1
500/ 750 KB
3 MB
30 ns
12 1
12 1
12 13
1/ 1.5 MB
5 MB
2/3 MB 8 MB
4/6 MB 20 MB
10 ns
2 ns
1 ns
192
256
320
384
7
7
70
128
30
30
128
128
1511TF-1 PN
1 1
225/ 225 KB
1 MB 60 ns
96
5 10
Technology CPUs
1515TF-2 1516TF-3
PN
PN/DP
12 1
12 1
750/ 750 KB
3 MB
1.5/ 1.5 MB
5 MB
30 ns
10 ns
192
256
7
65
30
80
1517TF-3 PN/DP
12 1
3/3 MB 8 MB
2 ns
320
70 128
MFP 1518F-4
PN/DP MFP
12 13
4/6 MB 20 MB 50 MB1
1 ns
384
128 128
Width
85 mm 110 mm
35 mm
35 mm
70 mm
70 mm 175 mm 175 mm
35 mm
70 mm
175 mm
175 mm
175 mm
1 Additional 50 MB memory for ODK applications; 2 For 4ms Servo/IPO cycle Unrestricted � Siemens AG 2020
Overview of SIMATIC S7-1500 � The right CPU for every application
CPU types
Distributed Controller
1510SP F-1 PN
1512PN 1516pro F-1 PN F-2 PN
Software Controller
1505SP PC 2(F)
1507S (F)
1508S (F)
Interfaces
Program/ data storage
Bitperformance Max. number of connections Positioning axes � Typical1 � Maximum1
Width
11 1
100/ 150 KB 750 KB
72 ns
96
5 10 100 mm
11 1
200/ 300 KB
1 MB 48 ns
128
5 10 100 mm
22 12 1 MB/ 1,5 MB
5 MB 10 ns
96
5 10 135 mm
1 1
1/ 1,5 MB
5 MB 10 ns
88
30 160 mm
5/ 7,5 MB 20 MB
1 ns2
10/ 12,5 MB 100 MB
1 ns2
128
192
302
302
1 For 4ms Servo/IPO cycle; 2auf IPC427E Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller
2.1 Overview 2.2 Access protection 2.3 Webserver 2.4 Onboard display
3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated CPU/program protection
The standard protection level is "No protection"
Password only for fail-safe part
Read-only
HMI communication is possible
Complete protection
Any user can read and change the hardware configuration and the blocks
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated CPU/program protection
Separate password protection for every access level (e.g. for different user groups)
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller
2.1 Overview 2.2 Access protection 2.3 Webserver 2.4 Onboard display
3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Web server � representation of the safety data
With the activation of the web server, the following information is available on the start page
� TIA Portal and STEP 7 Safety versions � Safety mode enabled/disabled � Collective signature of the safety program � CPU time stamp of the last change to the safety
program
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Web server � representation of the safety data
Information on the F-runtime group
� Name of the F-runtime group � Collective F-signature � Current cycle time � Max. cycle time � Current runtime � Max. runtime
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Web server � representation of the safety data
"Safety" tab of the module information of the F-I/O
� F-parameter signature (with PROFIsafe address) � F-monitoring time � F-source address � F-destination address
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Web server � user administration
With the user administration of the Web server, there is the authorization "F-Admin"
� The F-Admin attribute does not provide any authorizations on its own
� The programmer can define which authorizations an F-Admin has
� All of the F-Admins are listed in the Safety Administration
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller
2.1 Overview 2.2 Access protection 2.3 Webserver 2.4 Onboard display
3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Display � representation of the safety data
S7-1500 F-CPUs with a display show the following in the "Overview" menu under "Fail-safe"
� Safety mode enabled/disabled � Collective F-signature � Last fail-safe change � The version of STEP 7 Safety that was used to
compile the safety program � Information on the F-runtime groups
� Name of the F-runtime group � Collective F-signature � Current cycle time � Max. cycle time � Current runtime � Max. runtime
Unrestricted � Siemens AG 2020
SIMATIC S7-1500 with Safety Integrated Display � representation of the safety data
For each F-I/O, the following is displayed under "Fail-safe parameters"
� F-parameter signature (with address) � Safety mode � F-monitoring time � F-source address � F-destination address
The following, additional menu item is displayed in the "Settings" menu under "Protection"
� Enable/disable F-password � This makes it possible to prevent access to the CPU in RUN, even if the F-password is known
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200
3.1 IP 20 - ET 200SP 3.2 IP 20 - S7-1500/ ET 200MP 3.3 IP 65 - ET 200eco PN
4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200
3.1 IP 20 - ET 200SP 3.2 IP 20 - S7-1500/ ET 200MP 3.3 IP 65 - ET 200eco PN
4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
ET 200SP � Optimal use of the space in the control cabinet
Investment protection
Easy commissioning
Easily add fail-safe modules to the standard I/O
PROFIsafe address is configured via the software and saved in the coding element
Easy
PROFIsafe address is automatically imported
device replacement from the intelligent coding element
High availability
� Onboard signal test: short circuit, wire break � Easy and quick fault localization
by means of fine-granular error messages in plain text
Optimal utilization of the control cabinet volume
� Reduction of the module width by 50% or more
� Load group formation without power module
Unrestricted � Siemens AG 2020
Control cabinet
ET 200SP � interface modules
ET 200SP
Number of modules
Fail-safe I/O modules
Isochronous mode (synchronization with program cycle)
Hot swapping
Media redundancy (MRP)
Prioritized startup
RUN with gaps
IM DP HF 32
Multiple
Unrestricted � Siemens AG 2020
IM PN ST 32
Simple
IM PN HF 64
Multiple
ET 200SP � Select right base unit for F-DI and F-DQ
New potential group needed? � White base unit Would you like to use the existing potential group? � Dark base unit
Base units with additional AUX terminals
Unrestricted � Siemens AG 2020
ET 200SP � Select right base unit for F-PM and F-RQ
Establishes new potential group for collective shutdown
� Base unit: BU20-P6+A2+4D � MLFB: 6ES7193-6BP20-0DC0
Special base unit for F-RQ
� Base unit: BU20-P8+A4+0B � MLFB: 6ES7193-6BP20-0BF0
Power module F-PM-E PPM 24VDC/8A
Unrestricted � Siemens AG 2020
Relay modules F-RQ 1x24VDC/24..230VAC/5A
ET 200SP � Select right base unit
New potential group AUX terminals connected
Unrestricted � Siemens AG 2020
ET 200SP � Select right base unit
Select the right base unit in the hardware configuration
Select the right potential group
Unrestricted � Siemens AG 2020
ET 200SP � Fail-safe digital input module F-DI 8x24VDC HF
Properties
� Central/distributed application � 8 inputs up to SIL 2 or 4 inputs up to SIL 3 � 8 outputs for encoder power supply � Integrated diagnostics of the input circuit by
means of short circuit and discrepancy evaluation � External sensor supply possible � Channel and module-wide passivation in the
event of an error � Chatter monitoring of the input signals � Width: 15 mm
Unrestricted � Siemens AG 2020
F-DI 8x24VDC HF
ET 200SP � F-DI 8x24VDC HF � interconnection possibilities
Emergency stop command device
Module diagnostics F-DI
� Two-channel evaluation (2v2), channels 0+4 form a channel group � 1 signal in the process image
� Internal encoder supply � Short circuit monitoring � Discrepancy monitoring
� High diagnostics (up to SIL 3/PL e)
Encoder power supply 0
Encoder powe...r supply 1
Encoder powe...r supply 2 ...
Channel 0
...
Channel 4
...
Channel 7
Unrestricted � Siemens AG 2020
The encoder power supply can be assigned in any way per input
ET 200SP � F-DI 8x24VDC HF � interconnection possibilities
Two-hand operator control device
Module diagnostics
� Single-channel evaluation (1v1)
� Internal encoder supply � Short circuit monitoring � No discrepancy
monitoring
� High diagnostics (up to SIL 3/PL e)1
1 When using the library's safety function "TWO_H_EN", observe EN574 Synchronization time: 500 ms
F-DI
Encoder power supply 0
Encoder powe...r supply 1
Encoder powe...r supply 2 ...
Channel 0
...
Channel 4
...
Channel 7
Unrestricted � Siemens AG 2020
The encoder power supply can be assigned in any way per input
ET 200SP � F-DI 8x24VDC HF � interconnection possibilities
OSSD output (safety door switch or light curtain)
Module diagnostics
� Two-channel evaluation (2v2), channels 0+4 form a channel group � 1 signal in the process image
� External encoder power supply
� No short circuit monitoring of the module (integrated in sensor)
� Discrepancy monitoring
� High diagnostics (up to SIL 3/PL e)
F-DI
Encoder power supply 0
Encoder powe...r supply 1
Encoder powe...r supply 2 ...
Channel 0
...
Channel 4
...
Channel 7
Unrestricted � Siemens AG 2020
24 V ext.
M
L+
M
Control circuit
L+
M
OSSD1
L+
M
OSSD2
ET 200SP � Overview Fail-safe digital output modules
F-DQ 4x24VDC/ 2A PM HF
F-DQ 8x24VDC/ 0.5A PP HF
F-RQ 1x24VDC/ 24..230VAC/5A
F-PM-E 24 V DC/ 8 A PPM
Number of Foutputs Switching capacity
Output type
Usable up to
4 24 V DC/2 A
Electronic plus-minus
SIL 3/PL e
8 24 V DC/0.5 A
Electronic plus-minus
SIL 3/PL e
1 For collective shutdown via standard modules
Unrestricted � Siemens AG 2020
1
24 V DC/24.. 230 V AC/5 A
Relay
SIL e/PL e (if controlled via
F-DQ 4)
1
24 V DC/8 A
Electronic plus-minus or
plus-plus
SIL 3/PL e SIL 2/PL d1
ET 200SP � F-DQ 4x24VDC/2A PM HF
Properties
� Central/distributed application � 4 fail-safe digital outputs 2A
(P/M-switching) up to SIL 3 � Open circuit/overload monitoring � Cross circuit monitoring � Module passivation in fault scenario � Width: 15 mm
Unrestricted � Siemens AG 2020
F-DQ 4x24VDC/2A PM HF
ET 200SP � F-DQ 4x24VDC/2A PM HF � interconnection possibilities
Two-channel contactor control
Module diagnostics
� Short circuit P to L+ � Short circuit M to ground � Cross circuit monitoring
P-... to P-... or M-... to M-... � Open circuit/overload monitoring P-switch
F-DQ Channel 0 P
Channel 0 M ... ...
� High diagnostics (up to SIL 3/PL e)1
Channel 3 P
1 When implementing feedback circuit monitoring (FDBACK block) in the F-user program
Unrestricted � Siemens AG 2020
Channel 3 M
A1
A2 A1
A2 M
ET 200SP � F-DQ 4x24VDC/2A PM HF � dark test
Dark test
� Test required, permanently activated � Test signal while channel is active ("1") � Alternating brief deactivation of
P or M and read back of the output channel � Sufficiently slow actuators do not respond
to test signal
The dark test detects the following errors � Internal errors of the P and M switches � Short circuit, e.g. P0 to L+ or M0 to ground � Cross circuit, e.g. P0 to P1 or M0 to M1
Unrestricted � Siemens AG 2020
1 Read-back
ET 200SP � F-DQ 4x24VDC/2A PM HF � switch-on test
Switch-on test
� Test required, permanently activated � Test signal while channel is inactive ("0") � Alternating brief activation of P or M
and read back of the output channel � Actuator is not activated by the test signal
The switch-on test detects the following errors � Internal errors of the P and M switches � Short circuit, e.g. P0 to L+ or M0 to ground � Cross circuit, e.g. P0 to P1 or M0 to M1
Unrestricted � Siemens AG 2020
1 Read-back
ET 200SP � F-DQ 4x24VDC/2A PM HF � light test
Light test
� Test optional, to be parameterized by user � Test signal while channel is inactive ("0") � Simultaneous brief activation of P or M and read
back of the output channel � Sufficiently slow actuator does not respond to test
signal
The light test detects the following errors � Overload with signal "0" at output � Open circuit with signal "0" at output
Unrestricted � Siemens AG 2020
1 Read-back
ET 200SP � F-DQ 8x24VDC/0.5A PP HF
Properties
� Central/distributed application � 8 fail-safe digital outputs 0.5 A
(P/P-switching) up to SIL 3 � Overload monitoring � Cross circuit monitoring � Module passivation in fault scenario � Dark test can be deactivated for 48 hours � "RIOforFA-Safety" profile is supported � Width: 15 mm
F-DQ 4x24VDC/2A PM HF
In the event of a cross circuit between a positive potential (e.g. L+) and DQ-PPn, the activated actuator can no longer be shut down.
Unrestricted � Siemens AG 2020
ET 200SP � F-DQ 8x24VDC/0.5A PP HF � interconnection possibilities
Contactor with fail-safe control input
Module diagnostics
� Short circuit P to L+ � Cross circuit monitoring
P-... to P� Diagnostics up to SIL 2
F-DQ Channel 0 P
M ... ...
F-PLC IN + Logic
L1 L2 L3
A1
Channel 7 P M
-
A2
M
M
N
Unrestricted � Siemens AG 2020
ET 200SP � F-DQ 8x24VDC/0.5A PP HF � interconnection possibilities
Two-channel contactor control
Module diagnostics
� Short circuit P to L+ � Cross circuit monitoring
P-... to P� Missing supply
� High diagnostics (up to SIL 3/PL e)1
F-DQ Channel 0 P
M ... ...
Channel 7 P
M
1 When implementing feedback circuit monitoring (FDBACK block) in the F-user program
Unrestricted � Siemens AG 2020
A1 A2
M
A1
A2
M
M
ET 200SP � F-DQ 8x24VDC/0.5A PP HF � interconnection possibilities
Direct wiring to F-DI
Module diagnostics
� Short circuit P to L+ � Cross circuit monitoring
P-... to P-
� High diagnostics (up to SIL 3/PL e)
F-DI
Encoder power supply 0
...
Encoder power supply 4
...
Channel 0 ...
Channel 4 ...
M
When supplying both modules from different power supply units, a ground equalization must take place.
Unrestricted � Siemens AG 2020
F-DQ Channel 0 P
M ...
ET 200SP � F-RQ 1x24VDC/24..230VAC/5A
Properties
� Central/distributed application � Module with a relay output
(two isolated NO contacts) � Control voltage 24 V DC � Total current for both NO contacts, max. 5 A � Isolated from the control voltage � Readback channel in PII � up to SIL 3/PL e for activation with F-DQ (P/M) � Width: 20 mm
Unrestricted � Siemens AG 2020
ET 200SP � F-RQ 1x24VDC/24..230VAC/5A � interconnection possibilities
Two-channel contactor control
Module diagnostics
� Relay contacts with module-internal feedback circuit signal in the PII
� Galvanically isolated switching contacts
� High diagnostics (up to SIL 3/PL e)1
F-DQ Channel 0 P
Channel 0 M
F-RQ
�C1/ �C2
In M In P
24 V ext.
1 Activated by F-DQ (P/M-switching) Unrestricted � Siemens AG 2020
Out P Out M
A1
A1
A2
A2
M
M
Cascading signal
for controlling
additional
F-RQ modules
ET 200SP � F-PM-E 24VDC/8A PPM
Properties
� Central/distributed application � Two fail-safe digital inputs up to
SIL 2/PL d or a fail-safe digital input up to SIL 3/PL e � Two outputs for encoder power supply � A fail-safe digital output, PM or PP-switching, up to SIL 3/PL e (direct) or SIL 2/PL d for collective shutdown via std. DQ � Output current up to 8 A � Short circuit/cross circuit/open circuit monitoring � Dark test can be deactivated (from FW V2.0) � No change for the collective shutdown of standard modules � F-DQ only reaches SIL 2 � Module passivation in fault scenario � Width: 20 mm
Unrestricted � Siemens AG 2020
F-PM-E 24 V DC/8 A PPM
ET 200SP � F-PM-E 24VDC/8A PPM � interconnection possibilities
Safety-oriented shutdown of standard DQ modules
� High diagnostics as with F-DI/F-DQ modules (cross circuit/short circuit monitoring, discrepancy evaluation)
� Evaluation of the safety function directly via F-PM-E module (one/twochannel evaluation) or in F-CPU
� Quick collective shutdown of standard DQ modules up to SIL 2
F-PM
Encoder power supply 0 Encoder power supply 1
F-DI channel 0 F-DI channel 1 F-DQ channel 0 P
F-DQ channel 0 M
Unrestricted � Siemens AG 2020
Standard DQ Channel Q0
Channel Q1 ... ...
M L+ MM
A1
A2
A1
A2
ET 200SP � Fail-safe analogue input module F-AI 4xI 0(4)...20 mA 2-/4-wire HF
Properties
� Central/distributed application � 4 inputs up to SIL 2 or 2 inputs up to SIL 3 � 4 outputs for encoder power supply � Measuring ranges: 0..20 mA and 4..20 mA � Resolution 16-bit incl. sign � External encoder supply possible � Open circuit detection � Channel and module-wide passivation in the event
of an error � "RIOforFA-Safety" profile is supported � Width: 15 mm
Unrestricted � Siemens AG 2020
F-AI 4xI 0(4) ... 20 mA 2/4-wire HF
ET 200SP � F-AI 4xI 0(4)...20 mA 2-/4-wire HF � interconnection possibilities
Single-channel evaluation with 2-wire transducer
Module diagnostics
� SIL 3/Cat. 3/PL d � Internal and external
encoder supply � Open circuit monitoring � Short circuit monitoring
F-AI
Encoder power supply Uv
F-AI channel 0 I0+ I0M0 ...
F-AI channel 1 I1+ I1M1
Unrestricted � Siemens AG 2020
A
L+
A
ET 200SP � F-AI 4xI 0(4)...20 mA 2-/4-wire HF � interconnection possibilities
Two-channel evaluation with 4-wire transducer
Module diagnostics
� SIL 3/Cat. 4/PL e � Internal encoder supply
(external also possible) � Open circuit monitoring � Short circuit monitoring
F-AI
Encoder power supply Uv
F-AI channel 0 I0+ I0M0 ...
F-AI channel 2 I2+ I2M2
Unrestricted � Siemens AG 2020
A A
ET 200SP � F-motor starter
Properties
� Switching and protective module for three-phase induction motors, single-phase AC motors and three-phase induction motors
� Integrated short circuit and overload protection � Direct or reversing start function � Diagnostic functions � Energy management functions � Shutdown up to SIL 3 (according to IEC 61508), PL
e and Cat.4 (according to EN ISO 13849-1) possible
Unrestricted � Siemens AG 2020
ET 200SP � F-motor starter � Base unit explanation
� MS1: BU with infeed of 24 V and 400 V � MS2: BU with infeed of 400 V
(24 V bridged from the previous BU) � MS3: BU with infeed of 24 V
(400 V bridged from the previous BU) � MS4: BU without an infeed
(24 V and 400 V bridged from the previous BU) � MS5: BU with F-DI input and 400 V infeed � MS6: BU with F-DI input (400 V
bridged from the previous BU)
The fail-safe motor starter can be used with any BU (MS1 � MS6) up to SIL 3: The 24 V supply is an infeed by means of an F-DQ or F-PM-E module (also via BUs). Advantages when using BU30-MS5 and BU30-MS6 � Communication with the motor starter is retained in the
event of a shutdown � Quick restart after a fail-safe shutdown
Unrestricted � Siemens AG 2020
MS1 MS2 MS3 MS4 MS5 MS6
ET 200SP � F-motor starter � interconnection options
Shutdown of the MS via F-DQ
Properties
� SIL 3 /Cat. 4/PL e � Each motor starter is
controlled with one channel of an F-DQ � The diagnostics of each MS is retained during a fail-safe shutdown � Quick re-activation possible � Collective shutdown conditionally possible
F-DQ Channel 0 P Channel 0 M
...
Logic
F-DI Encoder power supply 0
... Encoder power supply 4
... Channel 0
... Channel 4
Unrestricted � Siemens AG 2020
F-motor starter
with base units BU30-MS5 and BU30-MS6 (incl. F-DI)
In P In M
L+ M
M
ET 200SP � F-motor starter � interconnection options
Shutdown of the MS via F-PM
Properties
� SIL 3/Cat. 4/PL e � 24 V of the motor starter is
safely switched with the shutdown signal (backplane bus) of the F-PM-E � No corresponding diagnostics of the MS are available during a safe shutdown � After the 24 V has been reactivated, the MS must be restarted � Collective shutdown possible
F-PM Encoder power supply 0 Encoder power supply 1 F-DI channel 0 F-DI channel 1
F-DQ channel 0 P F-DQ channel 0 M
Unrestricted � Siemens AG 2020
F-motor starter
L+ M
M
ET 200SP � F-CM AS-i Safety ST
Properties
� Central/distributed application � Converts the ASIsafe protocol to PROFIsafe � Secure communication in both directions
possible (SIL 3) � Up to 31 secure AS-i slaves can be evaluated per
network � Up to 16 secure AS-i actuators can be controlled per
network � Integration as 31 F-DI/16 F-DO modules � One F-address per AS-i network � Module width: 20 mm
Unrestricted � Siemens AG 2020
F-CM AS-i Safety ST
ET 200SP � CM AS-i master and F-CM AS-i safety
CM AS-i master
The AS-i master for the ET 200SP provides easy access to the AS-i slave from the SIMATIC program.
Unrestricted � Siemens AG 2020
ET 200SP � CM AS-i master and F-CM AS-i safety
CM AS-i master
The AS-i master for the ET 200SP provides easy access to the AS-i slave from the SIMATIC program.
F-CM AS-i Safety
By adding the F-CM AS-i safety module, the standard AS-i master becomes the safe AS-i master.
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200
3.1 IP 20 - ET 200SP 3.2 IP 20 - S7-1500/ ET 200MP 3.3 IP 65 - ET 200eco PN
4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
SIMATIC ET 200MP � The modular I/O system for the central control cabinet
Investment protection
Easy commissioning
Easily add fail-safe modules to the standard I/O
PROFIsafe address is configured via the software and saved in the coding element
Easy
PROFIsafe address is automatically imported
device replacement from the intelligent coding element
High availability
� Onboard signal test: short circuit, wire break � Easy and quick fault localization
by means of fine-granular error messages in plain text
Optimal utilization of the control cabinet volume
� Implementation of a multi-tier system without changing the system
� High-channel modules
Unrestricted � Siemens AG 2020
ET 200MP � interface modules
ET 200MP
Number of modules
Fail-safe I/O modules
Isochronous mode (synchronization with program cycle)
Media redundancy (MRP)
Prioritized startup
Shared device
IM 155-5 DP ST 12
IM 155-5 PN ST 30
IM 155-5 PN HF 30
Unrestricted � Siemens AG 2020
ET 200MP � Fail-safe digital input module F-DI 16x24VDC
Properties
� Central/distributed application � 16 inputs up to SIL 2 or 8 inputs up to SIL 3 � 4 outputs for encoder power supply � Integrated diagnostics of the input circuit by means
of short circuit and discrepancy evaluation � External sensor supply possible � Module passivation in fault scenario � Pulse stretching and chatter monitoring of the input
signals � "RIOforFA-Safety" profile is supported � Width: 35 mm
Unrestricted � Siemens AG 2020
F-DI 16x24VDC
ET 200MP � F-DI 16x24VDC � interconnection possibilities
Emergency stop command device
Module diagnostics
� Two-channel evaluation (2v2), channels 0+8 form a channel group � 1 signal in the process image
� Internal encoder supply � Short circuit monitoring � Discrepancy monitoring
� High diagnostics (up to SIL 3/PL e)
F-DI
Encoder power supply 0
...
Encoder power supply 2
...
Encoder power supply 3
...
Channel 0 ...
Channel 8 ...
Channel 15
Unrestricted � Siemens AG 2020
ET 200MP � F-DI 16x24VDC � interconnection possibilities
Two-hand operator control device
Module diagnostics
� Single-channel evaluation (1v1)
� Internal encoder supply � Short circuit monitoring � No discrepancy
monitoring
� High diagnostics (up to SIL 3/PL e)1
1 When using the library's safety function "TWO_H_EN", observe EN574 Synchronization time: 500 ms
Unrestricted � Siemens AG 2020
F-DI
Encoder power supply 0
...
Encoder power supply 2
...
Encoder power supply 3
...
Channel 0 ...
Channel 8 ...
Channel 15
ET 200MP � F-DI 16x24VDC � interconnection possibilities
OSSD output (safety door switch or light curtain)
Module diagnostics
� Two-channel evaluation (2v2), channels 0+8 form a channel group � 1 signal in the process image
� External encoder power supply
� Short circuit monitoring � Discrepancy monitoring
� High diagnostics (up to SIL 3/PL e)
F-DI
Encoder power supply 0
...
Encoder power supply 2
...
Encoder power supply 3
...
Channel 0 ...
Channel 8 ...
Channel 15
Unrestricted � Siemens AG 2020
24 V ext.
M
L+
M
Control circuit
L+
M
OSSD1
L+
M
OSSD2
ET 200MP � Fail-safe digital output module F-DQ 8x24VDC/2A PPM
Properties
� Central/distributed application � 8 fail-safe digital outputs 2A
(PM-or PP-switching) up to SIL 3/PL e � Open circuit/overload monitoring � Cross circuit monitoring � Module passivation in fault scenario � "RIOforFA-Safety" profile is supported � Width: 35 mm
Unrestricted � Siemens AG 2020
ET 200MP � F-DQ 8x24VDC/2A PPM � interconnection possibilities
Two-channel contactor control PM-switching
Module diagnostics
� Short circuit P to L+ � Cross circuit monitoring
P-... to P � Missing supply
� High diagnostics (up to SIL 3/PL e)1
F-DQ Channel 0 P
Channel 0 M ... ...
1 When implementing feedback circuit monitoring (FDBACK block) in the F-user program
Unrestricted � Siemens AG 2020
Channel 7 P Channel 7 M
A1 A2
M
A1
A2
M
M
ET 200MP � F-DQ 8x24VDC/2A PPM � interconnection possibilities
Two-channel contactor control PP-switching
Module diagnostics
� Short circuit P to L+ � Cross circuit monitoring
P-... to P-... � Open circuit/overload
monitoring P-switch
F-DQ Channel 0 P
Channel 0 M ... ...
� High diagnostics (up to SIL 3/PL e)1
Channel 3 P
1 When implementing feedback circuit monitoring (FDBACK block) in the F-user program
Channel 3 M
A1
A2 M
A1
A2
M
M
In the event of a cross circuit between a positive potential (e.g. L+) and DQ-PPn, the activated actuator can no longer be shut down
Unrestricted � Siemens AG 2020
ET 200MP � F-DQ 8x24VDC/2A PPM � dark test
Dark test
� Test required, permanently activated � Test signal while channel is active ("1") � Alternating brief deactivation of
P or M and read back of the output channel � Sufficiently slow actuators do not respond to test
signal
The dark test detects the following errors � Internal errors of the P and M switches � Short circuit, e.g. P0 to L+ or M0 to ground � Cross circuit, e.g. P0 to P1 or M0 to M1
Unrestricted � Siemens AG 2020
1 Read-back
ET 200MP � F-DQ 8x24VDC/2A PPM � switch-on test
Switch-on test
� Test required, permanently activated � Test signal while channel is inactive ("0") � Alternating brief activation of P or M and read
back of the output channel � Actuator is not activated by the test signal
The switch-on test detects the following errors � Internal errors of the P and M switches � Short circuit, e.g. P0 to L+ or M0 to ground � Cross circuit, e.g. P0 to P1 or M0 to M1
Unrestricted � Siemens AG 2020
1 Read-back
ET 200MP � F-DQ 8x24VDC/2A PPM � light test
Light test
� Test optional, to be parameterized by user � Test signal while channel is inactive ("0") � Simultaneous brief activation of P or M and read
back of the output channel � Sufficiently slow actuator does not respond to test
signal
The light test detects the following errors � Overload with signal "0" at output � Open circuit with signal "0" at output
Unrestricted � Siemens AG 2020
1 Read-back
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200
3.1 IP 20 - ET 200SP 3.2 IP 20 - S7-1500/ ET 200MP 3.3 IP 65 - ET 200eco PN
4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
ET 200eco PN � Block I/O in IP67 with PROFINET connection
Robust design
� Due to excellent, rugged design and degree of protection up to IP67 for harsh industrial environments, regardless of installation location
� Resistant to vibrations, dust, oil or humidity
� Possible use in space-sensitive areas directly at the machine
Easy commissioning and expansion
� Easy handling ensures fast commissioning and maintenance
� Flexible expansion of the system via PROFINET possible
New: Fail-safe digital For processing fail-safe
input/
digital signals
output module
Unrestricted � Siemens AG 2020
ET200eco PN � Fail-safe digital input/output module F-DI 8 x 24VDC, 4xM12/F-DQ 3 x 24 VDC/2 A PM, 3xM12
Properties
� Direct connection to higher-level controller via PROFINET/Profisafe
� 8 fail-safe digital inputs up to SIL 2/PL d or 4 fail-safe digital inputs up to SIL 3/PL e
� 2 outputs for encoder power supply � External encoder supply possible � Integrated diagnostics of the input circuit by means
of short circuit and discrepancy evaluation � 3 fail-safe digital outputs
P/M-switching up to SIL 3/PL e � Open circuit/overload/cross circuit monitoring � Channel or module passivation in event of an error � "RIOforFA-Safety" profile is supported � Dimensions: 60 mm x 175 mm x 49 mm (W/H/D)
Unrestricted � Siemens AG 2020
Connection of sensors and actuators to ET 200eco PN
Module diagnostics
� Open circuit monitoring � Short circuit monitoring � F-DI 8x 1v1 up to SIL
2/Cat. 3/PL d � F-DI 4x 2v2 up to SIL
3/Cat. 4/PL e � F-DQ up to SIL 3/Cat. 4/PL
e
Unrestricted � Siemens AG 2020
ET200eco
F-DI 0 Encoder power supply 0 Encoder power supply 1 Mass F-DI channel 0 F-DI channel 1
...
F-DI 3
F-DQ 0 Actuator supply 0 F-DQ channel 0 Functional ground
...
F-DQ 2
Actuator
ET200eco PN � module overview including size and pin assignment
Fail-safe inputs ports 0, 1, 2 and 3
Fail-safe outputs ports 4 and 5
Unrestricted � Siemens AG 2020
172.8
Safe input port
Safe output port
49.3 59.8
F-DI 8 x 24 V DC, 4xM12/F-DQ 3 x 24 V DC/2 A PM, 3xM12
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
Module evaluation Passivation/reintegration
CPU: RUN
Continuous diagnostics of sensors/actuator s by F-module
No
Error occurred?
Yes
Module passivation
No
Error eliminated?
Yes
Reintegration
Unrestricted � Siemens AG 2020
� Cross circuit fault � Short circuit � Wire break � Contact sticking � Communication error � Module error
� Module switches to the "safe" state
� F-DQs become de-energized � F-DIs provide a "0" signal
� Decoupling from the process image
� F-DIs provide valid process values � F-DQs according to process image
� Automatic or manual by F-I/O DB
Unambiguousness of PROFIsafe addresses � PROFIsafe addressing
F-CPU 1
Source address: 100 X1
Source address: 100
Destination address: 1001/1002
ET200SP 1
Source address: 100
Destination address: 1003/1004/1005
Source address: 100 F-CPU 2
X1
Source address: 100
Destination address: 1001/1002
ET200SP 2
Source address: 100
Destination address: 1003/1004/1005
are connected to each other ...
ET200S 1 SINAMICS 1
Source address: --Destination address: 1006/1007
Source address: --Destination address: 1008
ET200S 2 SINAMICS 2
Source address: --Destination address: 1006/1007
Source address: --Destination address: 1008
A conflict of PROFIsafe addresses occurs
Unrestricted � Siemens AG 2020
Unambiguousness of PROFIsafe addresses � PROFIsafe addressing
F-CPU 1
Source address: 100 X1
Source address: 100
Destination address: 1001/1002
ET200SP 1
Source address: 100
Destination address: 1003/1004/1005
Source address: 200 F-CPU 2
X1
Source address: 200
Destination address: 1001/1002
ET200SP 2
Source address: 200
Destination address: 1003/1004/1005
ET200S 1
Source address: ---
Destination address: 1006/1007
ET200S 2
Source address: ---
Destination address: 1016/1017
SINAMICS 1
Source address: ---
Destination address: 1008
Plant section 1
Unrestricted � Siemens AG 2020
SINAMICS 2
Source address: --Destination address: 1018
Plant section 2
Solution depending on PROFIsafe address type by changing the PROFIsafe source address or destination address or ...
Unambiguousness of PROFIsafe addresses � PROFIsafe addressing
F-CPU 1
Source address: 100 X1
Source address: 100
Destination address: 1001/1002
ET200SP 1
Source address: 100
Destination address: 1003/1004/1005
Source address: 100 F-CPU 2
X1
Source address: 100
Destination address: 1001/1002
ET200SP 2
Source address: 100
Destination address: 1003/1004/1005
ET200S 1
Source address: ---
Destination address: 1006/1007
ET200S 2
Source address: ---
Destination address: 1006/1007
...through the use of a PN/PN coupler
SINAMICS 1
Source address: ---
Destination address: 1008
Plant section 1
Unrestricted � Siemens AG 2020
SINAMICS 2
Source address: --Destination address: 1008
Plant section 2
Unambiguousness of PROFIsafe addresses � Network separation
Network-separating components can be � PN/PN coupler � CM for S7-1500 � 2nd interface of the S7-1500 � CP for S7-300 and S7-400 Generally, routers are also networkseparating. The user must check, however, whether the forwarding of PROFINET telegrams from the routers can be ruled out
For further information see FAQ
Unrestricted � Siemens AG 2020
Agenda
1 System overview 2 S7-1500 Controller 3 ET 200 4 Module evaluation and addressing 5 Application samples and tools
Unrestricted � Siemens AG 2020
Siemens Evaluation Tool (SET) � the straight path to a safer machine
Tool for evaluating safety functions of a machine � Certification of a safe machine with automatic
calculation and documentation according to the current standards (IEC 62061 and ISO 13849-1) � T�V-tested tool � Complete the necessary entries in just a few steps � Quick access to current product data via comprehensive, pre-defined example libraries � User-friendly archiving: Projects can be saved and called up again as required
Free use of online tool
Unrestricted � Siemens AG 2020
SIMATIC Automation Tool (SAT) � Commissioning, maintenance and servicing of SIMATIC devices
Tool for adapting/servicing the devices in a network without TIA Portal (for S71200/1500(F), ET200(F), SCALANCE switches, identification systems RFID) � Illustration of the accessible devices and address assignments (IP, subnet,
gateway) and station name change (PROFINET device) � Program download to CPU
(F-programs V3.1 or higher) and HMI � Backup and restore of projects for
CPU (F-projects from V3.1) and HMI � Firmware update of the CPU
and connected modules � Read-out of the CPU diagnostics buffer � Reset to factory settings (also F-CPU)
Further information on SIMATIC Automation Tool �
Unrestricted � Siemens AG 2020
DF FA S SUP application examples in the SIOS � Safety
Mode selection
Entry ID: 89260861
� These FAQ describe the requirements for a mode selection with standard modules
� They describe the standard-related backgrounds as well as those specified by the machinery directive
Safety with the S7-1200 FC CPU
Entry ID: 109478932
� For a total of 30 scenarios of protective door and emergency stop applications, you have an F-block at your disposal for the direct use of an S7-1200 FC CPU
� In addition to the use of the S7-1200 FC CPU there is also an explanation of what must be considered for reaching a specific PL/SIL
SLS specification via HMI
Entry ID: 67634251
� This application example supports you when creating a safety-oriented input function for setpoint values for a drive via an HMI system
� It provides you with a safety concept, which you can use to solve the task described above up to SIL 2 according to IEC 62061 or PL d according to ISO 13849-1
Safety Integrated programming
guideline
Entry ID: 109750255
PROFIsafe address assignment
Entry ID: 109740240
� Supplement to the program guidelines for S7-1200/1500 controllers, with safety-specific information
� You will gain many advantages if your adhere to the recommendations cited here � Reusability of program components � Easier acceptance (code review, error detection and correction) � Reduction of programming errors
In various system configurations, there are different requirements for the network-wide and CPU-wide unambiguity of PROFIsafe addresses. This document explains the requirements based on example configurations
Configuration control with safety
Entry ID: 109481852
� This application example describes how F-modules behave when configuration control is used
� It explains which procedure is needed for using this functionality
Unrestricted � Siemens AG 2020
Thank you!
Unrestricted � Siemens AG 2020
Subject to modifications and errors. The information provided in this document contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. All product names can include registered trademarks or other rights of the Siemens group or third parties, the unauthorized use of which may infringe the rights of the owner.
siemens.com/simatic-safety
Questions and Answers
Q
www.siemens.rs > DI Webinari
A
Unrestricted � Siemens AG 2020
Hvala na paznji!
Unrestricted � Siemens AG 2020
Darko Zivkovi Sales Engineer Siemens doo Beograd, Digital industries Omladinskih brigada 90v 11070 Beograd Tel: +381 60 8170 367 Email: darko.zivkovic@siemens.com
siemens.com/simatic-safety