Electrical Circuit Diagrams - Navistar, Inc.

ELECTRICAL CIRCUIT DIAGRAM MANUAL. 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. DATE. CHK. ELECTRICAL CIRCUIT DIAGRAM. NAME. NAVISTAR, INC.

• Browser built in viewer
• PDF Viewer
• Universal Document Viewer
• Google Docs View
• Google Drive View
• Download Document [pdf]
Not Your Device? Search For Manuals / Datasheets:



File Info : application/pdf, 664 Pages, 16.94MB

Document Document

ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams - ProStar® and LoneStar® US, Canada, Mexico

Electrical Circuit Diagrams
ProStar® and LoneStar® - Models Built June 14, 2010 and After
Engine Family: MaxxForce® 11, 13, and 15L, Cummins ISX, and N13
Navistar, Inc.
2701 Navistar Drive, Lisle, IL 60532 USA
© 2020 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

0000002122
Revision 16 May 2020

TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 1 2.1. ABBREVIATIONS, P. 1. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 1 2.2. ACRONYMS, P. 2. .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. 2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . 3 2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . . 4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.7. LAMP BULB CHART, P. 7.. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . . 8 2.9. SCHEMATIC SYMBOL CHART, P. 9. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 11 2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 12
3. 12 VOLT POWER DISTRIBUTION (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.1. BATTERY FEED, P. 1. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 13 3.2. BATTERY FEED (CONT.), P. 1A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 14 3.3. BATTERY FEED (CONT.), P. 2. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 15 3.4. BATTERY FEED (CONT.), P. 2A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 16 3.5. BATTERY FEED (CONT.), P. 3. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 17 3.6. BATTERY FEED (CONT.), P. 3A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 18 3.7. BATTERY FEED (CONT.), P. 4. . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . 19 3.8. BATTERY FEED (CONT.), P. 4A. .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . 20 3.9. IGNITION FEED ­ STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5. . . . . . . . . . 21 3.10. IGNITION FEED ­ STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5A. . . . . . . . 22 3.11. IGNITION FEED WITH 500K BAUD RATE, P. 5B. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 23 3.12. IGNITION FEED ­ STANDARD, P. 6. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . 24 3.13. IGNITION FEED ­ STANDARD (CONT.), P. 6A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 25 3.14. IGNITION FEED ­ STANDARD (CONT.), P. 7.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 26 3.15. IGNITION FEED ­ STANDARD (CONT.), P. 7A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 27 3.16. IGNITION FEED ­ STANDARD (CONT.), P. 8.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 28 3.17. IGNITION FEED ­ STANDARD (CONT.), P. 8A. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 29 3.18. IGNITION FEED ­ STANDARD (CONT.), P. 8B. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . 30 3.19. ACCESSORY FEED, P. 9. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 31 3.20. ACCESSORY FEED (CONT.), P. 9A.. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 32 3.21. ACCESSORY FEED WITH 500K BAUD RATE, P. 9B. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . 33 3.22. ACCESSORY FEED WITH 500K BAUD RATE (CONT.), P. 9C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.23. CAB J1939 ­ COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10. . . . . . . . . . . . . . . . 35 3.24. CAB J1939 WITH ALL OPTIONS, P. 11.. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 36 3.25. J1939 DATA LINK WITH ROLLTEK SEAT WIRING, P. 11A.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . 37 3.26. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 38 3.27. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 39 3.28. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 40 3.29. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B.. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 41 3.30. CAB J1939 ENGINE, P. 14. . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . 42 3.31. CAB J1939 ENGINE ­ ISX, P. 14A. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 43 3.32. J1939 CHASSIS, P. 15. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . 44 3.33. J1939 CHASSIS (CONT.), P. 15A.. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 45 3.34. J1939 CHASSIS (CONT.), P. 15B.. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . 46 3.35. J1939 CHASSIS (CONT.), P. 15C. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 47 3.36. J1939 CHASSIS (CONT.), P. 15D. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 48
i

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
3.37. J1939 WITH SLEEPER, P. 16.. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . . 49 3.38. J1939 WITH SLEEPER (CONT.), P. 16A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . . 50 3.39. J1708 PRIVATE, P. 17. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 51 3.40. J1708 PUBLIC, P. 18. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 52 3.41. J1708 PUBLIC (CONT.), P. 19.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . . 53 3.42. J1708 PUBLIC (CONT.), P. 20.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . . 54 3.43. GROUND ­ CAB, P. 21. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. . 55 3.44. GROUND ­ CAB (CONT.), P. 22. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 56 3.45. GROUND ­ CAB (CONT.), P. 23. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 57 3.46. GROUND ­ CAB (CONT.), P. 24. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 58 3.47. GROUND ­ CAB (CONT.), P. 25. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 59 3.48. GROUND ­ CAB (CONT.), P. 26. . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. 60 3.49. GROUND ­ CHASSIS, P. 27. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. 61 3.50. GROUND ­ SLEEPER, P. 28. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . . 62 3.51. GROUND ­ SLEEPER (CONT.), P. 29. . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 63 3.52. GROUND ­ SLEEPER (CONT.), P. 30. . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . 64 3.53. GROUND ADAPTER ­ IBB ENGINE, P. 31. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. . 65 3.54. GROUND ADAPTER ­ IBB ENGINE (CONT.), P. 32. .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . 66 3.55. GROUND ADAPTER, P. 33.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . . 67 3.56. BATTERY FEED, SINGLE, P. 34. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . . 68 3.57. BATTERY FEED, SINGLE (CONT.), P. 34A. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. . 69 3.58. BATTERY FEED, SINGLE (CONT.), P. 35. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . 70 3.59. BATTERY FEED, SINGLE (CONT.), P. 35A. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. . 71 3.60. GROUND ADAPTER - ISX ENGINE, P. 36. . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. 72 3.61. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 73 3.62. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . . 74 3.63. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . 75 3.64. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . . 76 3.65. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 77 3.66. GROUND ­ IP WITH RUSSIAN PROSTAR, P. 42. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . 78 3.67. CAB J1939, P. 43. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. 79 3.68. CAB J1939 500K WIRING, P. 44. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . . 80 3.69. CAB J1939 500K WIRING (CONT.), P. 45. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 81 3.70. CAB J1939 500K WIRING (CONT.), P. 46. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 82 3.71. CAB J1939 500K WIRING (CONT.), P. 47. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 83 3.72. CAB J1939 500K WIRING (CONT.), P. 48. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 84 3.73. CAB J1939 500K WIRING (CONT.), P. 49. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 85 3.74. CAB J1939 500K WIRING (CONT.), P. 50. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 86 3.75. CAB J1939 500K WIRING (CONT.), P. 51. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 87 3.76. CAB J1939 500K WIRING (CONT.), P. 52. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 88 3.77. CAB J1939 250K WIRING, P. 53. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . . 89 3.78. CAB J1939 250K WIRING (CONT.), P. 54. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 90 3.79. CAB J1939 250K WIRING (CONT.), P. 55. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 91 3.80. CAB J1939 250K WIRING (CONT.), P. 56. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 92 3.81. CAB J1939 250K WIRING (CONT.), P. 57. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 93 3.82. CAB J1939 250K WIRING (CONT.), P. 58. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . 94
4. CAB ACCESSORIES (CHAPTER 4).. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . . 95 4.1. CB POWER RADIO, P. 1. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. . 95 4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . 96 4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 97
ii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4.4. ELECTRIC HORN, P. 4.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 98 4.5. AIR HORN, P. 4A. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 99 4.6. MIRRORS HEATED AND LIGHTED, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6. . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 101 4.8. HEATED MIRROR HOOD MOUNTED ­ ISX ENGINE, P. 6A. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . 102 4.9. INTENTIONALLY LEFT BLANK, P. 7. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . 103 4.10. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL DAYCAB, P. 8. .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 104 4.11. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 4.12. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL SLEEPER, P. 10. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . 106 4.13. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE
COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 4.14. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL, P. 12. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 108 4.15. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL (CONT.), P. 13.. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . 109 4.16. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE
COMMUNICATIONS TERMINAL (CONT.), P. 13A.. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 110 4.17. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL ­ SLEEPER, P. 14. . . 111 4.18. COMMUNICATIONS SYSTEM, WIRING, P. 14A. . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . 112 4.19. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B. . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . 113 4.20. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . 114 4.21. PANIC BUTTON, P. 15. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . 115 4.22. SATELLITE COMMUNICATION SYSTEM ­ XATA WITH DAYCAB, P. 16. . . . . . . . . . . . . . . . . . . . . . . . 116 4.23. SATELLITE COMMUNICATION SYSTEM ­ XATA WITH SLEEPER, P. 17. . .. . . .. . .. . .. . . .. . .. . . 117 4.24. RADIO ENTERTAINMENT, SPEAKERS, P. 18.. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . 118 4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 4.26. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 4.27. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 4.28. SWITCH PACK, P. 20. . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . 122 4.29. WINDSHIELD WIPER MOTOR, P. 21.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 123 4.30. WINDSHIELD WIPER MOTOR (CONT.), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 4.31. WINDSHIELD WASHER PUMP, P. 22. . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . 125 4.32. WINDSHIELD WASHER PUMP (CONT.), P. 22A.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 126 4.33. DRIVER DISPLAY ­ VEHICLE INFORMATION, P. 23. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 127 4.34. BEACON LIGHT SWITCH ­ FOR DUAL CUSTOMER ACCESSORY, P. 24. . . . . . . . . . . . . . . . . . . . . 128 4.35. BEACON LIGHT SWITCH ­ FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A. . . . . . . . . 129 4.36. DOOR SWITCHES ­ DOME LAMP, P. 25.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 130 4.37. SPARE SWITCH ­ FOR SINGLE CUSTOMER ACCESSORY, P. 26.. .. .. .. . .. .. .. .. .. .. .. .. .. .. . 131 4.38. SPARE SWITCH ­ FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A. . . . . . . . . . . . . . . . . 132 4.39. SPARE SWITCH ­ FOR DUAL CUSTOMER ACCESSORY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 4.40. SPARE SWITCH ­ FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A.. . .. . .. . . .. . .. . .. . . 134 4.41. EATON VORAD VS-400, P. 28. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . 135 4.42. EATON VORAD EVT 300, P. 28A. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 136 4.43. BENDIX WINGMAN, P. 28B. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . 137 4.44. WABCO ONGUARD WARNING SYSTEM, P. 28C. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . 138 4.45. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D. .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 139 4.46. BENDIX WINGMAN (CONT.), P. 28E. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . 140 4.47. QUALCOMM OMNIVISION, P. 29. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . 141
iii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
4.48. QUALCOMM OMNIVISION (CONT.), P. 30. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. 142 4.49. SATELLITE COMMUNICATION SYSTEM ­ PEOPLENET SLEEPER (0008RHA), P. 30A. . . . . 143 4.50. SATELLITE COMMUNICATION ­ PEOPLENET DAYCAB (0008RHA), P. 30B. . . . . . . . . . . . . . . . . . 144 4.51. GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. 145 4.52. SATELLITE COMMUNICATION ­ PEOPLENET SLEEPER WITH VIDEO ADAPTER
(0008RLK / RLG), P. 30D.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 146 4.53. SATELLITE COMMUNICATION ­ PEOPLENET DAY CAB WITH VIDEO ADAPTER
(0008RLK / RLG), P. 30E. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. 147 4.54. SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 4.55. PEOPLENET WITH J1708 WITH 6CH ABS, P. 30G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 4.56. MOTIENT MOBILE MAX, P. 31. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 150 4.57. REMOTE RADIO, P. 32. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 151 4.58. REMOTE RADIO (CONT.), P. 33. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 152 4.59. SART CLOCK MODULE, P. 34. .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 153 4.60. LANE DEPARTURE SYSTEM ­ TAKATA, P. 35. . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . 154 4.61. CLOCK SPRING, P. 36.. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . 155 4.62. TRANSLATOR MODULE, P. 37. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 156 4.63. POWER DISPLAY, P. 38. .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 157 4.64. POWER DISPLAY (CONT.), P. 39.. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 158 4.65. PREWIRE MOBILEYE, P. 40.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. 159 4.66. INTENTIONALLY LEFT BLANK, P. 41. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 160 4.67. INTENTIONALLY LEFT BLANK, P. 42. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 161 4.68. DRIVER DISPLAY ­ VEHICLE INFORMATION, P. 43. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 162 4.69. INTENTIONALLY LEFT BLANK, P. 44. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 163 4.70. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 164 4.71. 4-WIRE CLOCK SPRING MODULE, P. 46. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 165 4.72. SDP CONN (BENDIX FUSION), P. 47. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 166 4.73. DRIVER SEAT POWER (BENDIX FUSION), P. 48. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . 167 4.74. NEXT GEN CRUISE CONTROL, P. 49. .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . 168 4.75. INTENTIONALLY LEFT BLANK, P. 50. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 169 4.76. QUALCOMM MCT WITH DAY CAB AND CADEC GPS POWER CONNECTION, P. 51. . . . . . . . 170 4.77. RADIO WIRING AND DRIVER DISPLAY WITH WIRED REMOTE WITH AMPLIFIER, P. 52. .. 171 4.78. REMOTE POWER MODULE IN CAB, P. 53.. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. 172 4.79. ROLLTEK SEAT WIRING, P. 54. .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 173
5. CHARGING AND CRANKING SYSTEM (CHAPTER 5).. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 174 5.1. CHARGING AND CRANKING ­ MANUAL TRANSMISSION, P. 1. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 174 5.2. CHARGING AND CRANKING ­ AUTOMATIC TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 5.3. CHARGING AND CRANKING ­ MANUAL TRANSMISSION WITH 500K BAUD RATE, P. 3. .. 176 5.4. CHARGING AND CRANKING ­ AUTOMATIC TRANSMISSION WITH 500K BAUD RATE, P. 4.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 177
6. FAN WIRING (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 6.1. FAN WIRING ­ IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. 178 6.2. FAN AND ETHER START WITH ISX (2013), P. 1A. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 179 6.3. STARTING AID ­ COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2. . . . . . . . . . . . . 180 6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 181 6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 182
7. ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
iv

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2. .. . .. . .. . .. . .. . .. . .. .. . . 184 7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3. .. . .. . .. . .. . .. . .. . .. .. . . 185 7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4. .. . .. . .. . .. . .. . .. . .. .. . . 186 7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5. .. . .. . .. . .. . .. . .. . .. .. . . 187 7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6. .. . .. . .. . .. . .. . .. . .. .. . . 188 7.7. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE, P. 6A. . . . . . . . . . . . . . . . . . . . . . . . . . 189 7.8. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6B.. .. . .. .. .. .. .. . 190 7.9. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6C. . . . . . . . . . . . . . . 191 7.10. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6D. . . . . . . . . . . . . . . 192 7.11. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6E.. .. . .. .. .. .. .. . 193 7.12. REMOTE START / STOP, P. 7. .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 194 7.13. REMOTE START / STOP (CONT.), P. 7A.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 195 7.14. REMOTE START / STOP (CONT.), P. 8. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 196 7.15. REMOTE START / STOP (CONT.), P. 8A.. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 197 7.16. REMOTE START / STOP WITH 500K BAUD RATE, P. 8B. . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . 198 7.17. NO IDLE HEAT, P. 9.. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 199 7.18. TRI-PAC NO IDLE, P. 10. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 200 7.19. IDLE CONTROL TEMP SENSOR, P. 11. .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . 201 7.20. AUTO START / STOP, P. 12.. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . 202 7.21. AUTO START / STOP (CONT.), P. 12A. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 203 7.22. AUTO START / STOP (CONT.), P. 13. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 204 7.23. AUTO START / STOP (CONT.), P. 14. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 205 7.24. AUTO START / STOP (CONT.), P. 15. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . . 206 7.25. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 7.26. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 208 7.27. ISX 2013 DEF & AFTERTREATMENT, P. 18.. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 209 7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 210 7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 212 7.31. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 213 7.32. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 214 7.33. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . 215 7.34. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . 216 7.35. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26. . . . .. . . . . .. . . . . . 217 7.36. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27. . . . .. . . . . .. . . . . . 218 7.37. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28. . . . .. . . . . .. . . . . . 219 7.38. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29. . . . .. . . . . .. . . . . . 220 7.39. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30. . . . .. . . . . .. . . . . . 221 7.40. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . 222 7.41. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32.. .. .. .. . .. .. .. .. .. .. .. .. .. . 223 7.42. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33.. .. .. .. . .. .. .. .. .. .. .. .. .. . 224 7.43. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34.. .. .. .. . .. .. .. .. .. .. .. .. .. . 225 7.44. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A.. . . . .. . . . .. . . . .. . . . .. . . . . 226 7.45. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 227 7.46. INTENTIONALLY LEFT BLANK P. 36. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . 228 7.47. INTENTIONALLY LEFT BLANK, P. 37.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 229 7.48. INTENTIONALLY LEFT BLANK, P. 38.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 230 7.49. INTENTIONALLY LEFT BLANK, P. 39.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 231 7.50. INTENTIONALLY LEFT BLANK, P. 40.. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 232 7.51. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . 233 7.52. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE (CONT.), P. 42. . . . . . . . . . . . . . . 234
v

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
7.53. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 43.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 235 7.54. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . 236 7.55. INTENTIONALLY LEFT BLANK, P. 45. . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 237 7.56. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 46.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 238 7.57. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 46A. . . . . . . . . . . . . . . . . . . . . . . 239 7.58. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . 240 7.59. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . 241 7.60. ACCELERATOR PEDAL MODULE F-2013 ISX ENGINE, P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 7.61. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 50.. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. 243 7.62. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . 244
8. GAUGES AND WARNING LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . 245 8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . 246 8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 247 8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4. .. . .. .. .. .. .. .. . .. .. .. .. 248 8.5. FUEL HEATER, P. 5. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 249 8.6. FUEL HEATER (CONT.), P. 5A. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . 250 8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 8.10. IP / GAUGES, P. 9. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. 254 8.11. IP / GAUGES AND WARNING LIGHTS ­ GAUGE CLUSTER, P. 10. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 255 8.12. SECONDARY INSTRUMENT CLUSTER, P. 11.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 256 8.13. PARKING WARNING LIGHT, P. 12. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 257 8.14. WARNING LIGHTS, P. 13. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 258 8.15. IP TEXT MESSAGES AND WARNING LIGHTS ­ CONTROLLED BY ENGINE, TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14. . . . .. . . . . . . . .. . . . 259
9. LIGHTING SYSTEM (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 9.1. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1. . . . . . . . . . . . . . . 260 9.2. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2.. .. .. . .. .. .. .. . .. .. .. 261 9.3. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 9.4. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C. . . . . . .. . . . . . . . . . . . . . . 264 9.6. DOME / MAP AND COURTESY LIGHTS ­ DAY CAB, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 9.7. DOME / MAP (BENDIX FUSION), P. 3A. . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 266 9.8. DOME / MAP AND COURTESY LIGHTS ­ SLEEPER, P. 4.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. 267 9.9. FOG LIGHTS AND SPOT LIGHT, P. 5. . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . 268 9.10. HEADLIGHTS, P. 6. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 269 9.11. HEADLIGHTS (CONT.), P. 6A. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 270 9.12. TRIPMASTER, P. 7. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 271 9.13. TRIPMASTER (CONT.), P. 7A. . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . 272 9.14. TURN AND STOP SWITCH, P. 8.. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 273 9.15. LIGHT SYSTEM ­ PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9. . . . . . . . . . . . . . . 274 9.16. ECE TAIL LIGHTS, P. 9A.. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 275 9.17. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. 276 9.18. LIGHT SYSTEM ­ PARK, MARKER, FRONT ­ TURN AND MODESTY PANEL LIGHT, P. 10. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 277
vi

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
9.19. LIGHT SYSTEM ­ PARK, MARKER, FRONT ­ TURN AND MODESTY PANEL LIGHT, P. 10A.. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . 278
9.20. LIGHT SYSTEM ­ CLEARANCE, ID, P. 11. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . 279 9.21. LIGHT SYSTEM ­ SKIRT LIGHT, P. 12.. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . 280 9.22. LIGHT SYSTEM ­ SKIRT LIGHT (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 9.23. TRAILER LIGHT SYSTEM ­ MARKER, STOP, TAIL, TURN, P. 13. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 282 9.24. TRAILER LIGHT SYSTEM ­ MARKER, STOP, TAIL, TURN (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . 283 9.25. TRAILER SOCKET ­ BACK OF CAB, P. 14. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 284 9.26. TRAILER SOCKET ­ BACK OF CAB AND END OF FRAME, P. 15. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 285 9.27. TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 9.28. TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B. . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . 287 9.29. TRAILER SOCKET ­ AUXILIARY, P. 16. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . 288 9.30. TRAILER SOCKET ­ AUXILIARY WITH RUSSIAN PROSTAR, P. 16A. .. .. . .. . .. . .. . .. . .. . .. . .. . 289 9.31. AUXILIARY TRAILER SOCKET WITH 500K BAUD RATE, P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 9.32. FLOOR LIGHT, P. 17. .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 291 9.33. CRESCENT LIGHT LONESTAR, P. 17A. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 292 9.34. CRESCENT LIGHT LONESTAR (CONT.), P. 17B. . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . 293 9.35. FLOOR LIGHT, P. 17C. .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 294 9.36. DOME AND ACCENT LIGHT ­ SLEEPER, P. 18.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 295 9.37. DOME AND ACCENT LIGHT ­ SLEEPER LONESTAR, P. 18A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 9.38. DOME AND ACCENT LIGHT ­ SLEEPER (CONT.), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 9.39. LIGHTED AIR SHIELD, P. 20. . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 298 9.40. PANEL LIGHTS, P. 21. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 299 9.41. WORK LIGHTS ­ DAY CAB, P. 22. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 300 9.42. WORK LIGHTS ­ DAY CAB (CONT.), P. 22A. .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 301 9.43. WORK LIGHTS ­ SLEEPER CAB, P. 23. . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 302 9.44. WORK LIGHTS ­ SLEEPER CAB (CONT.), P. 23A. . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . 303 9.45. DOME AND ACCENT LIGHT ­ SLEEPER, P. 24.. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . 304 9.46. BEACON LIGHT LONESTAR, P. 25. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 305 9.47. DFM WITH RUSSIAN PROSTAR, P. 26.. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 306 9.48. DFM WITH RUSSIAN PROSTAR (CONT.), P. 27. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . 307 9.49. DFM WITH RUSSIAN PROSTAR (CONT.), P. 28. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . 308 9.50. LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . 309 9.51. MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 9.52. HEADLIGHTS, P. 31.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 311 9.53. FOG LIGHT LONESTAR SE, P. 32. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . 312 9.54. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 313 9.55. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 9.56. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 315 9.57. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . 316 9.58. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART (CONT.), P. 36A. . . . . . . . . . . . . . . . . . . . 317 9.59. MARKER AND MODESTY LIGHTS, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 9.60. BEACON LIGHT PROSTAR, P. 38. . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . 319 9.61. MAP / READING LIGHT (BENDIX FUSION), P. 39.. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . 320 9.62. BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
10. CHASSIS ACCESSORIES (CHAPTER 10).. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . 322 10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . 322 10.2. AIR DRYER, P. 2.. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 323 10.3. DUAL AIR DRYER AND DRAIN VALVES, P. 2A. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . 324 10.4. AIR SOLENOID PACK ­ 4 WAY, P. 3.. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . 325
vii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
10.5. AIR SOLENOID PACK ­ 4 WAY (CONT.), P. 4. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 326 10.6. AIR SUSPENSION WITH LOAD INDICATOR, P. 5. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 327 10.7. BATTERY FEED ­ TRAILER AUXILIARY, P. 6.. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. 328 10.8. BATTERY FEED ­ TRAILER AUXILIARY (CONT.), P. 6A. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 329 10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 330 10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 331 10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 332 10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 10.16. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 10.17. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. 338 10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 10.26. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 10.27. POWER TAKE OFF, P. 17. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 348 10.28. VEHICLE SENSOR MODULE, P. 18. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . 349 10.29. VEHICLE SENSOR MODULE (CONT.), P. 19.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 350 10.30. BRAKE SENSOR ­ WEAR / STROKE, P. 20. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 10.31. BRAKE SENSOR ­ WEAR / STROKE (CONT.), P. 21. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 352 10.32. BODY BUILDER, P. 22. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 353 10.33. LIFT GATE POWER FEED, P. 22A. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. 354 10.34. CUMMINS ICON, P. 23.. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . 355 10.35. POWER TAKE-OFF CONNECTION, P. 24. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 356 10.36. CUSTOMER SUPPLIED LIGHTS, P. 25. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . 357 10.37. SMARTIRE TPMS RECEIVER, P. 26. . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 358 10.38. FUEL SENDER WITH ISX ENGINE, P. 27. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . 359 10.39. 5TH WHEEL JAW MONITOR, P. 28. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 360 10.40. THE PRESSURE MONITORING, P. 29. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 361 10.41. AUXILIARY TRAILER SOCKET, P. 30. .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 362 10.42. AUXILIARY TRAILER SOCKET (CONT.), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
11. TRANSMISSION CONTROL MODULE (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A. .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 365 11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366 11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . 367 11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2. . .. . . .. . .. . .. . .. . .. . . .. 368 11.6. COLUMN SHIFTER, P. 3. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . 369 11.7. COLUMN SHIFTER (CONT.), P. 3A.. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 370 11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4. . . . . . . . 371 11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6. . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . 373 11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7. . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . 374
viii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8.. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 375 11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9.. . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 376 11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 378 11.16. ALLISON TC10 TRANSMISSION, P. 12. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 379 11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . 380 11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 381
12. HVAC (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 12.1. AIR CONDITIONING, P. 1. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 382 12.2. HVAC SYSTEM ­ CAB, P. 2. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 383 12.3. HVAC SYSTEM ­ CAB (CONT.), P. 3. . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . 384 12.4. HVAC SYSTEM ­ SLEEPER, P. 4. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . 385 12.5. HVAC SYSTEM ­ SLEEPER (CONT.), P. 5. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 386 12.6. NO IDLE HEAT AND HVAC ­ SWITCHES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 12.7. NO IDLE HEAT AND HVAC ­ APU, P. 7.. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 388 12.8. NO IDLE HEAT AND HVAC ­ SENSORS AND HVAC CONTROL, P. 8.. .. . .. .. .. .. .. .. . .. .. .. .. . 389 12.9. HVAC TEMPERATURE SENDER, P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 390 12.10. NO IDLE HEAT AND HVAC ­ POWER SUPPLY, P. 9. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . 391 12.11. NO IDLE HEAT AND HVAC ­ HEAT VALVE, LPM AND BLEND MOTOR, P. 10. . . . . . . . . . . . . . . . . 392 12.12. NO IDLE HEAT AND HVAC ­ FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11. . . . . . . . 393 12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394 12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE, P. 12A.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 395 12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13. . .. . .. . . .. . . .. . .. . . .. . . .. . . 396 12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14. .. .. .. . .. .. .. . 397 12.17. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15. . . . . . . . . . 398 12.18. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE, P. 15A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 399 12.19. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE SWITCHES ­ LOCATED IN SLEEPER CONTROL PANEL, P. 16. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 400 12.20. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE SWITCHES ­ LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. . 401 12.21. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18. . . . 402 12.22. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A.. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 403 12.23. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19. . . 404 12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR, P. 20.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . 405 12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR (CONT.), P. 21. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 406 12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED BATTERY AND GROUND, P. 22. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . 407 12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR, P. 23. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . 408 12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24. . . . . 409 12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410 12.30. ESPAR HEATER WITH DAYCAB, P. 26. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
13. BUNK LIGHTS AND ACCESSORIES (CHAPTER 13). . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . 412 13.1. READING AND WARDROBE LIGHTS ­ BUNK, P. 1.. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 412 13.2. LUGGAGE COMPARTMENT LIGHTS ­ BUNK, P. 2. .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . 413
ix

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.3. POWER SOURCE ­ BUNK, P. 3. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . 414 13.4. TELEVISION / REFRIGERATOR WIRING, P. 4.. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 415 13.5. SPEAKER ­ BUNK, P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 416 13.6. FAN ­ BUNK, P. 6. .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . 417 13.7. SKY RISE LIGHT, P. 7. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . 418 13.8. FLAT PANEL TV / DVD PLAYER ­ BUNK, P. 8. .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 419
14. CONNECTOR COMPOSITES (CHAPTER 14). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420 14.1. CONNECTOR BODY COMPOSITE (1), P. 1.. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 420 14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2. . . . . . . . . . . . . . . . . . . . . . 422 14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . 423 14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M), (344), P. 3. . . . 424 14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A. . . . . . . 425 14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426 14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B. .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . 428 14.10. CONNECTOR BODY COMPOSITE (674), P. 4C.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . 429 14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 14.14. CONNECTOR BODY COMPOSITE (679), P. 4G. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 433 14.15. CONNECTOR BODY COMPOSITE (679), P. 4H.. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . 434 14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. 435 14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436 14.18. CONNECTOR BODY COMPOSITE (685), (686), P. 4K.. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. 437 14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L. . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . 438 14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 14.21. CONNECTOR BODY COMPOSITE (1010), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440 14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 441 14.23. CONNECTOR BODY COMPOSITE (1011), P. 7.. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 442 14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 443 14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 444 14.26. CONNECTOR BODY COMPOSITE (1012), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 446 14.28. CONNECTOR BODY COMPOSITE (1013), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. 448 14.30. CONNECTOR BODY COMPOSITE (1014), P. 10. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 449 14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 450 14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 451 14.33. CONNECTOR BODY COMPOSITE (1015), P. 11. . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . 452 14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453 14.35. CONNECTOR BODY COMPOSITE (1016), P. 12. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 454 14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 455 14.37. CONNECTOR BODY COMPOSITE (1017), P. 13. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 456 14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 457 14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 458 14.40. CONNECTOR BODY COMPOSITE (1018), P. 14. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 459 14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 460 14.42. CONNECTOR BODY COMPOSITE (1019), P. 15. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 461
x

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 462 14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 463 14.45. CONNECTOR BODY COMPOSITE (1020), P. 16. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 464 14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 465 14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466 14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 467 14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 468 14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469 14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B. . . . . . . . . . . . . . . . . . . . . . . . . 470 14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19. . . . . . . . . . 471 14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20. . . . . . . . . . . . . . . . 472 14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21. . . . . . . . . . . . . . . . . 473 14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A. . . . . . . . . . . . . . 474 14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1127M), (1200), P. 21B. . . . . . . . . . . . . . . . 475 14.57. CONNECTOR BODY COMPOSITE (1210), (1215), (1220), (1230), P. 21C. . . . . .. . . . .. . . . . .. . . . . 476 14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 477 14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 478 14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 479 14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 480 14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25. .. . . .. . .. . .. . .. . .. . .. . . 481 14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 482 14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 483 14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484 14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27. . . . . . . . . . .. . . . . . . . . . . . . 485 14.67. CONNECTOR BODY COMPOSITE (1600), P. 28. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 486 14.68. CONNECTOR BODY COMPOSITE (1601), P. 29. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 487 14.69. CONNECTOR BODY COMPOSITE (1602), P. 30. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 488 14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 489 14.71. CONNECTOR BODY COMPOSITE (1605), (1606), (1607), (1610), P. 31A. . . . . . . . . . . . . . . . . . . . . . 490 14.72. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 491 14.73. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33. . . . . . . . . . . . . . . . . 492 14.74. CONNECTOR BODY COMPOSITE (1700), P. 34. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 493 14.75. CONNECTOR BODY COMPOSITE (1700), P. 34A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 494 14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495 14.77. CONNECTOR BODY COMPOSITE (1700F), P. 35A. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 496 14.78. CONNECTOR BODY COMPOSITE (1701), P. 36. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 497 14.79. CONNECTOR BODY COMPOSITE (1701), P. 36A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 498 14.80. CONNECTOR BODY COMPOSITE (1701F), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499 14.81. CONNECTOR BODY COMPOSITE (1702), P. 38. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 500 14.82. CONNECTOR BODY COMPOSITE (1702), P. 39. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 501 14.83. CONNECTOR BODY COMPOSITE (1702), P. 39A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 502 14.84. CONNECTOR BODY COMPOSITE (1800), P. 40. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 503 14.85. CONNECTOR BODY COMPOSITE (1800F), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504 14.86. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 505 14.87. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43. .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . . 506 14.88. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 507 14.89. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 508 14.90. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46.. . 509 14.91. CONNECTOR BODY COMPOSITE (1820), P. 46A. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . 510 14.92. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47. . . . 511 14.93. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A. . . . . . . . . . . 512
xi

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
14.94. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48. . . . . . . . . . . . . . . . . . . . 513 14.95. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A. . . . . . . . . . . . . . . . . . 514 14.96. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910 / 1910A), (1911),
(1912), (1916), P. 49. . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 515 14.97. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A),
(1919B), (1920), P. 50. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. 516 14.98. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A.. . . .. . . .. . . . .. . . .. . 517 14.99. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925), (1925F), (1926), (1930), P. 51. .. 518 14.100.CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N),
(1936M), (1937M), (1937N), P. 52. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . 519 14.101.CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N),
(1942F), P. 52A. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . 520 14.102.CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53. . . . . . . . . . 521 14.103.CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522 14.104.CONNECTOR BODY COMPOSITE (1961), (1962), P. 54. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 523 14.105.CONNECTOR BODY COMPOSITE (1965), P. 54A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524 14.106.INTENTIONALLY LEFT BLANK, P. 55. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 525 14.107.CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56. . . . . . . . . . . . . . . . . . . . . 526 14.108.CONNECTOR BODY COMPOSITE (1992), (2000), P. 57. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 527 14.109.CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M),
(2007F), P. 58.. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. 528 14.110.CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59. . . . . . . . . 529 14.111.CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227),
(2227B) P. 60.. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. 530 14.112.CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P.
61. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. 531 14.113.CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532 14.114.CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63. .. .. . .. .. .. . .. .. .. 533 14.115.CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M), (3203),
P. 64. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. 534 14.116.CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M),
(3300), (3400), (3410), P. 65. . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 535 14.117.CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66. . . . . . . . . . . . . . . . . . . . . . . 536 14.118.CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A. . . . . . . . . . . . . . . . . . 537 14.119.CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538 14.120.CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67. . . . . . . . . 539 14.121.CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A. . . . . . . 540 14.122.CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B. . . . . . . . . . . . . . . . . . . . . . . . . . 541 14.123.CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542 14.124.CONNECTOR BODY COMPOSITE (5000), P. 69. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 543 14.125.CONNECTOR BODY COMPOSITE (5001), P. 70. . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . 544 14.126.CONNECTOR BODY COMPOSITE (5001), (5002), P. 71. . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . 545 14.127.CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72. .. . . . .. . . . .. . 546 14.128.CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73. . . . . . . . . . 547 14.129.CONNECTOR BODY COMPOSITE (5011M), P. 73A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548 14.130.CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74.. . .. 549 14.131.CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P.
74A.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 550 14.132.CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75.. . . . . . .. . . . . .. . . . . .. . . 551 14.133.CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109),
(5110), (5111), P. 76.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. 552
xii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
14.134.CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A.. . . . . . .. . . . . . .. . . . . . . 553 14.135.CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554 14.136.CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78. . . . .. . . . . .. . . . . .. . . . . . 555 14.137.CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79. . . . .. . . . .. . . . 556 14.138.CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557 14.139.CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558 14.140.CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81. . . . . . . . . . . . 559 14.141.CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560 14.142.CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82. . .. . 561 14.143.CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83. . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . . 562 14.144.CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84. . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . . 563 14.145.CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A. . . . . . . . . . . . . . . . . . . . . 564 14.146.CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85. . . . .. . . . . .. . . . . .. . . . . . 565 14.147.CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86. . . . .. . . . .. . . . 566 14.148.CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F),
(5603M), P. 86A. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . 567 14.149.CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87. . . . .. . . . . .. . . . . .. . . . . . 568 14.150.CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761),
(5803), P. 88. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . 569 14.151.CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900),
(5901), P. 88A.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 570 14.152.CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571 14.153.CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89. . . . . . . . . . . . . . . . . . . 572 14.154.CONNECTOR BODY COMPOSITE (5906), (5907), P. 90. . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . 573 14.155.CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91.. . 574 14.156.CONNECTOR BODY COMPOSITE (6000), P. 91A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575 14.157.CONNECTOR BODY COMPOSITE (6000), P. 91B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576 14.158.CONNECTOR BODY COMPOSITE (6018), P. 92. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 577 14.159.CONNECTOR BODY COMPOSITE (6018), P. 92A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578 14.160.CONNECTOR BODY COMPOSITE (6019), P. 93. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 579 14.161.CONNECTOR BODY COMPOSITE (6019), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580 14.162.CONNECTOR BODY COMPOSITE (6033), P. 94. . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . . 581 14.163.CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A. . . . . . . . . . . . . . . . . 582 14.164.CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B. . . 583 14.165.CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN),
(6316M), (6400), P. 95. . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . 584 14.166.CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A. . . . . . . . . . 585 14.167.CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586 14.168.CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96. . . . . . . . . . . . . . . . . . . . . 587 14.169.CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588 14.170.CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (6748), (7104F), P. 97. . . . . . . . . . . . 589 14.171.CONNECTOR BODY COMPOSITE (7150), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590 14.172.CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98. . . . . . . . . 591 14.173.CONNECTOR BODY COMPOSITE (7150), P. 98A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592 14.174.CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B. . . . . . . . . . . . 593 14.175.CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594 14.176.CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603),
P. 98D. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . 595 14.177.CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596 14.178.CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99. . . . . . . . . . . . . . . . . . . 597 14.179.CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
xiii

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
14.180.CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050), (8051), P. 99B.. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 599
14.181.CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100), (8100A), P. 99C. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. 600
14.182.CONNECTOR BODY COMPOSITE (8100B), (8101), (8101A), (8101B), (8102), (8103* / 8102), (8100A), P. 99D.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. 601
14.183.CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165), P. 100. . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . 602
14.184.CONNECTOR BODY COMPOSITE (8166T), (8203A), (8303A), (8303B), P. 101. . . . . . . . . . . . . . 603 14.185.CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312),
(8350), P. 102. .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . 604 14.186.INTENTIONALLY LEFT BLANK, P. 103. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 605 14.187.CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104. . . . . . . . . . 606 14.188.CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456),
(8456A), (8500), P. 105. .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . 607 14.189.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 106.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 608 14.190.CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B),
P. 107. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 609 14.191.CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B),
(8504C), (8504D), P. 108.. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . 610 14.192.CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806),
(8900), P. 109. . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . 611 14.193.CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110. . . . . . . . . . . . . . . . . . . . . 612 14.194.CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111.. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . 613 14.195.CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956), P. 112. . . . . . 614 14.196.CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966),
(8967), P. 113. . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . 615 14.197.CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114. . . . . . . . . . . . . . . . . . . . . 616 14.198.CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A),
(8981), P. 115. . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . 617 14.199.CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116. . . . . . . . . 618 14.200.CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B),
(9303C), (9303D), P. 117.. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . 619 14.201.CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L),
(9303M), P. 118. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . 620 14.202.CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119. . . . . . . . . . . . . . . . . . 621 14.203.CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A),
(9502B), (9502C), (9502D), (9502E), (9502F), P. 120. .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. 622 14.204.CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A),
(9504B), (9504C), (9504D), P. 121. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 623 14.205.CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D),
(9506E), P. 122.. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . 624 14.206.CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507),
(9507A), (9507C), P. 123. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . 625 14.207.CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124. . . . . 626 14.208.CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509),
(9509A), (9509C), P. 125. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . 627 14.209.CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126. . . . . . . . . . . . . . . . 628 14.210.CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513),
P. 127. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . 629
xiv

TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
14.211.CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516), P. 128. .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 630
14.212.CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129.. . 631 14.213.CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524),
(9525), (9526), P. 130.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 632 14.214.CONNECTOR BODY COMPOSITE (9527), (9528), (9529), (9532), (9534), (9535),
(9536), (9537), P. 131.. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . 633 14.215.CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A),
(9611), (9612), (9613), P. 132. .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . 634 14.216.CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M),
(9716F), P. 133. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 635 14.217.CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M),
P. 134. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 636 14.218.CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B),
(9779F), (9779F1), P. 135. . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . 637 14.219.CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M),
(9783M), (9783F), P. 136. . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . 638 14.220.CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA),
P. 137. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 639 14.221.CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 640 14.222.CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 641 14.223.CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 642 14.224.CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 643 14.225.CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142. . . . . . . . . . . . . . . . . 644 14.226.CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645 14.227.CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 646
xv

TABLE OF CONTENTS
xvi

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
ABBREVIATIONS

ABBREVIATION

DESCRIPTION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS

ACCESSORY

CUR

CURRENT

PRESS

PRESSURE

AC

AIR CONDITIONING

DPNL

DASHPANEL

RAD

RADIO

AIR CLNR

AIR CLEANER

DFTR

DEFLECTOR

RR

REAR

ALT

ALTERNATOR

DFR

DEFROSTER

RLY

RELAY

AC

ALTERNATING CURRENT DEG

DEGREE

RES

RESISTOR

AFTR

AFTERTREATMENT

DIAG

DIAGRAM

R

RIGHT

AMM

AMMETER

DSL

DIESEL

RTR

ROTOR

AMP

AMPERE

DIFF

DIFFERENTIAL

SNSR

SENSOR

AMP HR

AMPERE HOUR

DIMR

DIMMER

SHLD

SHIELD

AMPL

AMPLIFIER

ELEC

ELECTRICAL

SHFT

SHIFTER

ARM

ARMATURE

ELEX

ELECTRONICS

SLPR

SLEEPER

ARSR

ARRESTER

ENG

ENGINE

SLV

SLEEVE

ASSY

ASSEMBLY

EXH

EXHAUST

SPKR

SPEAKER

AUX

AUXILIARY

FL

FLUID

SPR

SPRING

B/U

BACK-UP

FWD

FORWARD

STD

STANDARD

BTRY

BATTERY

FR

FRONT

STRG

STEERING

BM

BENCHMARKING

FREQ

FREQUENCY

STLITE

SATELLITE

BLK

BLOCK

GA

GAUGE

SUNSH

SUNSHADE

BOOS

BOOSTER

GEN

GENERATOR

SW

SWITCH

BOT

BOTTOM

GND

GROUND

SYS

SYSTEM

BK

BRAKE

HARN

HARNESS

TACH

TACHOMETER

BRKR

BREAKER

HDLP

HEADLAMP

TEMP

TEMPERATURE

BRTHR

BREATHER

HTD

HEATED

TERM

TERMINAL

BRI

BRIGHT

HT TR

HEAT TREAT

THROT

THROTTLE

BUZ

BUZZER

HTR

HEATER

THRU

THROUGH

CA

CABLE

HP

HORSEPOWER

TRLR

TRAILER

CD

CANDELA

HYD

HYDRAULIC

XDCR

TRANSDUCER

CP

CANDLEPOWER

ID

IDENTIFICATION XFER

TRANSFER

CAP

CAPACITOR

IGN

IGNITION

XFMR

TRANSFORMER

CAT

CATERPILLAR

ILLUM

ILLUMINATION

XSTR

TRANSISTOR

CHAS

CHASSIS

IND

INDICATOR

XMSN

TRANSMISSION

CH

CHOKE

INST

INSTRUMENT

XMTR

TRANSMITTER

CIRC

CIRCUIT

INT

INTERMITTENT

TRK

TRUCK

CLK

CLOCK

L

LEFT

UPR

UPPER

CW

CLOCKWISE

LT

LIGHT

VLV

VA LV E

CLSTR

CLUSTER

LT R

LIGHTER

VERT

VERTICAL

CL

CLUTCH

LWR

LOWER

VM

VOLTMETER

COL

COLUMN

MAG

MAGNET

VOL

VOLUME

COMM

COMMUTATOR

MOD

MODULATOR

WSHR

WA SH ER

CMPNT

COMPONENT

MDL

MODULE

WHL

WHEEL

CPRSR

COMPRESSOR

MOT

MOTOR

WDO

WINDOW

CONN

CONNECT

MTD

MOUNTED

WSHLD

WINDSHIELD

CONT

CONTINUED

NEG

NEGATIVE

WPR

WIPER

CSL

CONSOLE

N/

NOT WITH

W/

WITH

CONT

CONTACT

NO.

NUMBER

W/O

WITHOUT

CONT

CONTROL

PAS S

PASSENGER

CONV

CONVERTER

POSN

POSITION

CLR

COOLER

POS

POSITIVE

CTSY

COURTESY

POT

POTENTIOMETER

CRUS

CRUISE

PWR

POWER

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
001

Figure 1 Abbreviations

1

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. ACRONYMS, P. 2

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
ACRONYMS

DESCRIPTION

ACRONYM

ANTILOCK BRAKING SYSTEM

ABS

ANTENNA COMMUNICATION UNIT

ACU

ALTERNATING CURRENT

AC

AXLE TO BACK OF CAB

AC

AXLE TO FRAME

AF

ACCELERATOR PEDAL MODULE

APM

ACCELERATOR POSITION SENSOR

APS

AUXILIARY POWER UNIT

APU

AUTOMATIC TRACTION CONTROL

ATC

AUDIO VIDEO INTERFACE

AVI

BRAKE HORSEPOWER

BHP

BACK OF CAB

BOC

CITIZEN BAND

CB

COLD CRANKING AMPERES

CCA

CLEAN POWER ELECTRICAL CONNECTOR CEC

CAB OVER ENGINE

COE

DIRECT CURRENT

DC

DRIVER CONTROL MODULE

DCM

DIGITAL DATA LINK

DDL

DIESEL OXIDATION CATALYST INLET TEMPERATURE

DOCT

DIESEL PARTICULATE FILTER

DPF

DIESEL TURBOCHARGED

DT

DAY TIME RUNNING LIGHTS

DTRL

ELECTRONIC CONTROL MODULE

ECM

ELECTRONIC CONTROL UNIT

ECU

EXHAUST GAS RECIRCULATION

EGR

EXHAUST GAS TEMPERATURE

EGT

ELECTRO MAGNETIC INTERFACE

EMI

END OF FRAME

EOF

ELECTRIC TRAILER BRAKE

ETB

FRONT AXLE

FA

FRONT END

FE

FRONT OF DASH

FOD

FULL POWER BRAKE

FPB

GLOBAL POSITIONING SYSTEM

GPS

HYDRAULIC CONTROL UNIT

HCU

HEAVY DUTY

HD

HEAVY DUTY DIESEL

HDD

HIGH PERFORMANCE TRUCK

HPT

HEATING, VENTILATION, AND AIR CONDITIONING

HVAC

DESCRIPTION

ACRONYM

INJECTOR DRIVE MODULE

IDM

INPUT/OUTPUT

I / O

INTEGRATED MOBILE COMMUNICATIONS TERMINAL

IMCT

INSTRUMENT PANEL

I/P

INDEPENDENT POWER TAKE-OFF

IPTO

LIGHT COMMERCIAL TRANSMISSION LCT

MEDIUM DUTY

MD

MALFUNCTION INDICATION LAMP

MIL

MULTIPLEX SWITCH MODULE

MSM

PYROMETER AMMETER MODULE

PAM

PROGRAMMABLE LOGIC CONTROLLER PLC

POWER TAKE-OFF

PTO

PULSE WIDTH MODULATION

PWM

REAR AXLE

RA

RADIO FREQUENCY

RF

ROLL STABILITY PROGRAMM

RSP

SEVERE SERVICE

SS

TRANSMISSION CONTROL MODULE

TCM

TERRESTRIAL COMMUNICATION UNIT TCU

TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL

TMCT

THERMAL OVERCRANK PROTECTION

TOCP

THROTTLE POSITION SENSOR

TPS

ZERO VOLT REFERENCE

ZVR

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
002

Figure 2 Acronyms

2

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
CIRCUIT DIAGRAM INSTRUCTIONS

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

B

A
SWITCH, MECHANICAL

SOLENOID

30

86

87 87A
85
RELAY - SUPPRESSED

B - MULTIPLE CONNECTIONS ARE DISPLAYED

ON SCHEMATIC AS SHOWN WITH R/D NUMBER

& CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION

R/D NUMBER

CAVITY NUMBER

CAVITY NUMBER

R/D NUMBER

12-A

AND/OR

D

C

B

A

12

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITHOUT R/D NUMBER

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

PRINTED CIRCUIT IN INSTRUMENT CLUSTER

LOCATION / CIRCUIT NUMBER

A

B

WIRE GAUGE / WIRE COLOR

F1

+

20A

VOLTMETER
-

LOCATION IN FUSE / CIRCUIT BREAKER CONNECTION

A F2

B 20A

FUSE RATING

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.

SPLICE

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

A12

A12A

EXTERNAL WIRE CONNECTIONS

WIRE CONNECTION

A

B

D

C

A

B

S

IGN

ACC

OFF

A128 F18
BUSSED CONTACT

20A

A

B

F19 20A

BATT

16RD 16WH

PIGTAIL

KEY SWITCH (1101M)

INTERNAL CONNECTION

BODY CONTROLLER (1602)

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

11-G 11-GA 11-GB

R32-G R32-GA R32-GB

COMMON GROUND CIRCUIT NUMBER

SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

LOCATION
INDIVIDUAL GROUND CIRCUIT NUMBER

SUFFIX BEGINNING WITH G INDICATES A GROUND CIRCUIT

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
003

Figure 3 Circuit Diagram Instructions

3

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR

CIRCUIT NUMBER
1 2
3
4
5
6 7 8 9 10 11 12
13
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

COLOR
LTBL RD
DKBL GY
DKBL GY YL GN GY RD
GY WH WH LTBL PK BK RD RD
PK PK GY LTGN TN TN TN GY TN TN TN TN TN TN TN TN TN TN TN TN TN GY GY GY

DESCRIPTION
ALTERNATOR - FIELD ALTERNATOR - CHARGE SERIAL / DATA COMMUNICATION J1587 / J1708 (+) SERIAL / DATA COMMUNICATION J1587 / J1708 (-) SERIAL / DATA COMMUNICATION J1922 (+) SERIAL / DATA COMMUNICATION J1922 (-) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+) SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-) LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS) ALTERNATOR - RESISTANCE
LOW VOLTAGE ELECTRONIC GROUND CHASSIS / ENGINE GROUND CAB / SLEEPER GROUND ACCESSORY FEED IGNITION FEED IGNITION FEED (BODY BUILDER CONNECTOR) BATTERY FEED KEY SWITCH FEED
STARTER CONTROL GLOW PLUG / PREHEATER ENGINE SHUTDOWN REMOTE POWER MODULE COLD START CONTROLS (ETHER) TIRE PRESSURE MONITORING / CONTROL ENGINE FAN / SHUTTERS ENGINE EXHAUST BRAKE PYROMETER AMMETER VOLTMETER INSTRUMENTS AND GAUGES ENGINE WATER TEMPERATURE ENGINE OIL TEMPERATURE TRANSMISSION OIL TEMPERATURE AXLE OIL TEMPERATURE ENGINE OIL LEVEL COOLANT LEVEL ENGINE OIL PRESSURE FUEL LEVEL FUEL PUMP LIFT AXLE AIR DRYER HEATER LOW AIR PRESSURE WARNING

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
004

Figure 4 Circuit Number Identification and Color

4

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT NUMBER
41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
56
57
58 59 60 61 62 63 64 65 66 67 68 69
70
71
72 73 74 75 76 77 78 79 80

COLOR
TN GY GY GY LTGN GY GY GY GY YL YL YL YL BN OR OR YL OR LTGN BN GY OR GY DKBL DKBL YL OR YL GY BN BN OR RD OR LTBL OR LTGN LTGN LTGN LTGN LTGN LTGN GY BK

DESCRIPTION
AIR TEMPERATURE FRONT AXLE ENGAGED POWER DIVIDER LOCK (PDL) WARNING PARK BRAKE WARNING ANTITHEFT WARNING POWER TAKEOFF WARNING SPEEDOMETER TACHOMETER DIFFERENTIAL LOCK WARNING LIGHT SWITCH FEED DIMMER SWITCH FEED HEADLIGHT HI - BEAM HEADLIGHT LO - BEAM PARKING / MARKER LIGHTS TURN SIGNAL - FEED TURN SIGNAL LIGHTS - LEFT TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) TURN SIGNAL LIGHTS - RIGHT TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CLEARANCE / IDENTIFICATION LIGHTS SOLENOID HAZARD LIGHTS AIR SUSPENSION PANEL LIGHTS COURTESY / DOME LIGHTS FOG / DRIVING LIGHTS CAB REAR FLOOD LIGHTS DAYTIME RUNNING LIGHT OBSTACLE AVOIDANCE / REMOTE SENSOR TAIL LIGHTS LICENSE PLATE LIGHT STOP LIGHTS STOP LIGHTS (BODY BUILDER CONNECTION) BACKUP - LIGHTS BACKUP - LIGHTS (BODY BUILDER CONNECTION) TRAILER AUXILIARY FEED - BATTERY PWM HEATER RECIRC MOTOR HEATER BLOWER MOTOR AUXILIARY FAN AIR CONDITIONER MIRRORS - HEATED, MOTORIZED SEAT BELTS SLEEPER BOX RELAY - FEED

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

REFERENCE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONEATAR

DATE

PART NO.

09MAR09 AE08058095

SH EE T
005

Figure 5 Circuit Number Identification and Color (Cont.)

5

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

CIRCUIT NUMBER
81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112

COLOR
LTGN GY
LTGN LTGN
GY LTGN
GY LTGN
VT GY VT TN TN GY TN YL VT BK VT GY TN YL LTGN DKBL LTGN OR GY GY GY GY TN GY

DESCRIPTION
POWER DOOR LOCKS WINDSHIELD WIPER POWER WINDOWS CIGAR LIGHTER HORN RADIO - ENTERTAINMENT / CLOCK WINDSHIELD WASHER CLOCK / HOURMETER AIR BAG HYDRAULIC BRAKE PUMP INTERCOMMUNICATION TRANSMISSION CONTROLS - ELECTRONICS AXLE SHIFT CONTROL ANTILOCK BRAKE SYSTEM EXHAUST EMISSION SNOW PLOW LIGHTS / CRUISE CONTROLS ENGINE CONTROLS - ELECTRONIC DATALINK AND DIAGNOSTICS ACCELERATOR POSITION SENSOR (APS) AIR HORN (ELECTRIC SOLENOID ACTUATED) BRAKE APPLICATION AIR FLASH TO PASS BODY BUILDER AUXILIARY FEED REMOTE START / STOP HEATED SEATS HIGH VOLTAGE ALTERNATOR AC CHARGE INSTRUMENT CLUSTER ELECTRONIC FEED (5V) BRAKE PAD WEAR SENSOR BRAKE STROKE / SLACK ADJUSTER INSTRUMENT CLUSTER ELECTRONIC GROUND FUEL FILTER RESTRICTION TRANSDUCER LIFT GATE

PREFIX

LOCATION

A

CAB - INSTRUMENT PANEL MODULE

B

CAB - DRIVER CONTROL MODULE

C

CAB - HEADER / CLEARANCE LIGHTS

D

CAB - ROOF / REAR PANEL

E

CAB - LEFT DOOR / DOORS

F

CAB - RIGHT DOOR / DOORS

H

CAB - SLEEPER

J

CAB - DASH (OUTSIDE)

K

ENGINE / RADIATOR

L

TRANSMISSION

M

CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N

CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)

P

CHASSIS / WHEEL BASE SECTION

R

CHASSIS / SUSPENSION / REAR AXLE / AXLES

S

CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

T

TRAVEL DOORS

U

HOOD MTD HEADLIGHTS / MARKER LIGHTS

V

SLEEPER ROOF / BACK PANEL WIRING

W

WARDROBE CABINET WIRING

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

REFERENCE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

09MAR09 AE08058095

SH EE T
006

Figure 6 Circuit Number Identification and Color (Cont.)

6

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. LAMP BULB CHART, P. 7

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
LAMP BULB CHART

BULB APPLICATION
BACK-UP LIGHT (SUPER 40) CLEARANCE & IDENTIFICATION COURTESY LIGHT CAB DOME LIGHT SLEEPER DOME LIGHT (FLUORESCENT) FOG LIGHT MAP LIGHT SIDE MARKER / TURN LIGHT STOP, TURN AND TAIL LIGHT (SUPER 40) HEADLIGHTS, HIGH BEAM HEADLIGHTS, LOW BEAM FRONT MARKER / TURN LIGHT SIDE MARKER (FRONT) LICENSE PLATE LIGHT (SUPER 40) BOC WORK LIGHT (DAY CAB) WORK LIGHTS (IN SLEEPER BACK PANEL) LUGGAGE COMPARTMENT LIGHT READING LIGHT ACCENT LIGHT SLEEPER FLOOR LIGHT CABINET / WARDROBE LIGHT

BULB TRADE

CANDLE POWER OR WATT

NUMBER

32 CP

TL40204

3 CP

N/A

2 CP

193

12 WATT

211-2

15 WATT

F15T8CW

100 WATT

4921-1

3 CP

211-2

27 WATT

3156

32/2 CP

TL40248R

65 WATT

9005

55 WATT

9006

27 / 8 WATT

3357AK

4 WATT

194

2 CP

TL1508

35 WATT

4411

15 CP

1003

12 WATT

211-2

15 CP

912

12 WATT

211-2

2 CP

193

5 WATT

7575

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
007

Figure 7 Lamp Bulb Chart

7

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DC IAHGARPAM TER 2
RELAY FUNCTION AND WIRING GUIDE

RELAY VIEWED FROM INSERTION END

MINIATURE - ISO (1)

86 87A
30
87 85

ENERGIZING COIL
NORMALLY CLOSED CONTACT
NORMALLY OPEN CONTACT
COMMON CONTACT ENERGIZING COIL

MINIATURE - 280 (1)

30

86

85 87A 87

RELAY SCHEMATIC

86

30

87 87A
85

MICRO - 280 (1)

30

86

85 87A 87

MICRO - ISO (1) ENERGIZING COIL NORMALLY CLOSED CONTACT ENERGIZING COIL
MICRO - 4 PIN (1)

25

3

4

1

NORMALLY OPEN CONTACT
COMMON CONTACT

30 86 85 87

MINI MICRO - 4 PIN (2)

30 86 85 87

1 2

3
5 4

86

30

87 85

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

NOTES : 1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR 2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
008

Figure 8 Relay Function and Wiring Guide

8

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDIHAAGPRTAEMR 2
SCHEMATIC SYMBOL CHART

SYMBOL

DESCRIPTION

F

D

E

C

A

B

IDLE THROTTLE

ACCEL PEDAL POSN SENSOR

SYMBOL
+-

DESCRIPTION AMMETER

F

E

D

C

A

B

ACCEL PEDAL POSN SENSOR

+-

BATTERY

BLUNT CUT CIRCUIT

A

B

R

G

B

AIR DRYER

A

B

C

BUSBAR

CIGAR LIGHTER

ALARM ALTERNATOR

TYPE 1

TYPE 2 OR 3

A

A

CIRCUIT BREAKER

B

B

DIODE

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19AUG09 AE08058095

SHEET
009

Figure 9 Schematic Symbol Chart

9

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDIHAAGPRTAEMR 2
SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

DIODE, LIGHT EMITTING

HORN

FAN SOLENOID
FEMALE TERMINAL FUSE
FUSIBLE LINK

BATT

OFF

S

IGN

ACC

A

B

D

C

KEY SWITCH

S

S

S

S

I AI AI AI A

OFF OFF

OFF OFF

F

B

A

C

E

KEY SWITCH, COMPLEX

FUSES W/ BUSBAR GROUND N/ STUD
HEATER HOLDER, FUSE
W/ BUSBAR

LIGHT W/ SWITCH
LIGHT, DOUBLE FILAMENT
LIGHT, SINGLE FILAMENT

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19AUG09 AE08058095

SHEET
010

Figure 10 Schematic Symbol Chart (Cont.)

10

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

MALE TERMINAL

RESISTOR

MOTOR
PASS THRU CONNECTION

A C

PRESSURE SWITCH

86

30

87 87A
85

86

30

87 85

RELAY, FIVE TERMINAL
RELAY, FOUR TERMINAL

B1 RELAY, LATCHING
B2

B SENDER - FUEL,
OIL, TEMP, WATER
SENSOR, PRESSURE. ABS 6
SENSOR, MAGNETIC
SENSOR, YAW
SOLENOID
SOLENOID W/ DIODE

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
011

Figure 11 Schematic Symbol Chart (Cont.)

11

ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 2
SCHEMATIC SYMBOL CHART (CONT)

SYMBOL

DESCRIPTION SPEAKER

SPLICE

SYMBOL
A C

120 OHMS

DESCRIPTION SWITCH, PUSH
BUTTON
TERMINATING RESISTOR

STUD

THERMOSTAT

B

M

G

S

S BS

A

B

START MOTOR W/ TOCP

SWITCH, MECHANICAL (NORMALLY OPEN)
SWITCH, MECHANICAL (NORMALLY CLOSED)

B A C
A
B

VALVE, ETHER BOTTLE
VALVE, MODULATOR
THERMISTOR

CHK

DATE

CHAN GE

0486 13JAN12 TITLE WAS CIRCUIT

DIAGRAM PROSTAR.

REV

R E FE R EN C E

C 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058095

SHEET
012

Figure 12 Schematic Symbol Chart (Cont.)

12

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION (CHAPTER 3)
3.1. BATTERY FEED, P. 1

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
BATTERY FEED

CHAPTER 3

*A14W 6RD
**A14X 6RD

BATTERY FEED CH3_02 CH3_03

A14 6RD

A14F 8RD

A14 4RD
FUSE HOLDER W/ DOUBLE 100A FUSE (1001/ 1000B)

2RD A14J 8RD

BLOCK TYPE FUSE 200A
+BATTERY

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

CHK

DATE

CHAN GE

012 10MAY13 ADDED REFERENCE FOR

CIRC A97VT.

A14T 8RD A14H 8RD A14K 8RD

BATTERY FEED CH3_02,04 BATTERY FEED CH3_02

A14HF 12RD

FUSE F6-B (1015) B3 A3
15A

A70BF 14RD
A 7 5 WA 14RD

A14HD

FUSE F11-C

(1020)

E3

F3

A75T 18LTGN

12RD

@A75TR

5A

18LTGN

FUSE F3-D (1012)

A14HA 12RD

D4

C4

20A

(A58J)

FUSE F3-B (1012)

A14HB 12RD

D2

C2

20A

(A68J)

FUSE F7-D (1016)

A14HC 12RD

F4

E4

30A

(A70J)

FUSE F8-B (1017)

A14HE

F2

E2

A94AY

12RD

14GY

15A/30A

A94AY

12GY

5A

A14FA

E2

F2

A75D

12RD

18LTGN

FUSE F1-B (1010)

A14FB

12RD FUSE F2-A (1011)

A14FC 12RD

F1

E1

15A

(A56J)

A14FD 12RD

FUSE F2-C (1011)

F3

E3

15A

(A57J)

A14FF 12RD
A14FE 12RD

FUSE F2-E (1011)

C1

D1

A86P

10A

18LTGN

A86AF

18LTGN

FUSE F6-A (1015)

B4

A4

A75

30A

12LTGN

FUSE F2-G (1011)

A14JA 12RD

C3

D3

15A

A14EE 16RD

FUSE F3-A (1012)

A15 18RD

A14JB 12RD

D1 C1 10A

A98H 18BK

PTO RELAY (1020)CH10_17 WEBASTO HEATER MODULE (5236) CH12_12,13,14 ENGINE PRE HEAT / NO IDLE HEAT - VALVE #1B RELAY (1115M / 1018) CH12_06,10 NO IDLE HEAT CONTROL (1017) CH12_10
TRAILER MARKER LIGHT RELAY (1012) CH9_13
TRAILER TAIL LIGHT RELAY (1012) CH9_13
TRAILER STOP LIGHT RELAY (1016) CH9_13
W/ WABCO ABS WABCO ABS CONTROLLER (1420) CH10_13
ABS #1 (1400) CH10_07 W/ BENDIX ABS HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05
TRAILER LEFT TURN RELAY (1011) CH9_13
TRAILER RIGHT TURN RELAY (1011) CH9_13
RADIO CONNECTOR (1300) CH4_18
REMOTE RADIO (5303) CH4_32,33
HVAC LPM (1220) CH12_03
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16 IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20

FUSE F8-D (1017)

A14JC 12RD

E4 F4
30A

A94TC 12GY
A94TV 12GY A94T

FUSE F8-H (1017) 12GY

A14JD 12RD

A4

B4

15A

A97VT 12PL

FUSE F8-H (1017)

A14JE

A2

B2

12RD

15A

A14A 18RD

AUXILIARY TRAILER RELAY (1016) CH10_06
TRAILER ABS ECU (1017) CH10_06 ABS TRAILER SOCKET (9902) CH10_06
EGR VALVE RELAY (1020) CH7_06,30
MOBILEYE POWER (382) CH4_40

* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ NO IDLE HEAT ONLY

REV

R E FE R EN C E

G 92070B

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
001

Figure 13 Battery Feed

13

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEED (CONT.), P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED (CONT)

CHAPTER 3

@A14A 18RD @A17HA 18PK @A17HB 18PK

W/2010 LH-FUSE BLOCK

FUSE F2-A (1011)

H1

G1

A14HD

16RD

IP/DCM D7 (1800/
1800F)

BATTERY FEED CH3_2A BATTERY FEED CH3_2A,4A

A14HF 12RD

FUSE F10-P

(1019)

A2

B2

15A

A70BF 14RD
A 7 5 WA 14RD

A14HA 12RD

FUSE F4-C (1013)
G3 20A H3
FUSE F4-M (1013)

%A14JA 16RD A58J 12BN
%A14TFR 16RD

A14HB 12RD
A14HC 12RD

C4 D4
20A FUSE F4-T
(1013)

A68J 12BN

A14HC 10RD

A4

B4

30A

A70J 12OR

FUSE F4-J (1013)

A14HE

C1

D1

12RD

15A/30A

A94AY 14GY
A94AY 12GY

PTO RELAY (1020)CH10_17 WEBASTO HEATER MODULE (5236) CH12_12,12A DFM J6 (1949) CH9_27 TRAILER MARKER LIGHT RELAY (1012) CH9_13A
TRAILER TAIL LIGHT RELAY (1010) CH9_13A
TRAILER STOP LIGHT RELAY (1012) CH9_13A
W/ WABCO ABS
WABCO ABS CONTROLLER (1420) CH10_13
ABS #1 (1400) CH10_07

B17A 18PK

NEUTRAL CONFIRMATION
RELAY (1010) CH5_3,4 CLUTCH
SWITCH (1811) CH5_3
A14 6RD

A14W 6RD A14H 8RD A14T 8RD

A14F 8RD

2RD A14J 8RD

MEGA FUSE (1000) BATTERY FEED PDM TO CAB (1002/ 1003)

FUSE HOLDER W/ DOUBLE 100A FUSE (1001)

BLOCK TYPE FUSE 200A

+

- BATTERY

BATTERY GND (ON LEFT SIDE OF
FRAME RAIL)
@ W/500K BAUD RATE % N/500K BAUD RATE

FUSE F4-K (1013)

W/ BENDIX ABS

A14FA 12RD

C2

D2

5A

A75D 18LTGN

HVAC CONTROLLER (1200) CH12_02

A14FB 12RD FUSE F4-D (1013)

IGNITION RELAY #1 (1014) CH3_5A,5B

A14FC 12RD

G4

H4

15A

A56J 12OR

FUSE F4-H (1013)

TRAILER LEFT TURN RELAY (1015) CH9_13A

A14FD 12RD

E4

F4

15A

A57J 12OR

TRAILER RIGHT TURN RELAY (1015) CH9_13A

FUSE F4-B (1013)

A14FF

G2

H2

A86P

RADIO CONNECTOR

12RD

10A

18LTGN @A86AF

18LTGN

FUSE F4-P (1013)

(1300) CH4_18
SLEEPER REMOTE/AMP (5011M) CH4_52

A14FE

A2

B2

A75

12RD

30A

FUSE F4-G (1013)

A14JA

E3

F3

12RD

15A

12LTGN

HVAC LPM

A75

A75E

(1220) CH12_03

12LTGN

12LTGN

A14EE 16RD

GAUGE CLUSTER #1 (1500) CH8_10, CH9_16B

@A98H

DIAGNOSTIC CONN

FUSE F4-L (1013)

A14JB

C3

D3

12RD

10A

FUSE F4-N (1013)

A14JC

A1

B1

10RD

30A

18BK
A15 18RD A94TC 16GY A94TV 12GY A94TD 16GY

(1650-B)CH3_58
IGNITION SWITCH (1100M) CH3_5A,9A,9B CH5_01,02,03,04,5B AUXILIARY TRAILER RELAY (1017) CH10_06A
TRAILER ABS ECU (1014) CH10_06A

A14JC 12RD
A14JD 12RD

A94T

FUSE F4-R (1013) 10GY

A3

B3

A97VT

15A

12PL

ABS TRAILER SOCKET (9902) CH10_06
INTL IBB ENGINE RELAY (1010) CH7_06,30

FUSE F10-O (1019)

A14JE 12RD
A14JH 12RD A14JF

C1

D1

A14A

15A

18RD

FUSE F10-F (1019)

A92BT

12RD

E2

F2

18RD

@A14JG FUSE F10-E (1019) @A14CSB

12RD

E1

F1

16RD

MOBILEYE POWER (382) CH4_40
ALLISION TC10 SZHIFT (1852) SELECTOR CH11_13 BENDIX LOW ROOF CONN (16B) CH9_36

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K B 93366L

BAUD RATE.

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 09SEP14 AE08058096

SHEET
01A

Figure 14 Battery Feed (Cont.)

14

3.3. BATTERY FEED (CONT.), P. 2

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 15 Battery Feed (Cont.)
15

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. BATTERY FEED (CONT.), P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED (CONT)

CHAPTER 3

@A14Y 6RD A14M 8RD
A14N 8RD A14R 8RD A14W 6RD

LOAD SHEAD B2 STUD (1009) CH3_3A
BATTERY FEED CH3_1A

W/2010 LH-FUSE BLOCK CH3_3A

A14RA 12RD

FUSE F9-R (1018) A3 20A B3

FUSE F9-K (1018)

A14RB

C2 D2

12RD

25A/10A

A19V 16GY A72E 18OR
A14CM 12RD
A72A 12OR A14BA 14RD A14SC 12RD A72AD 12OR

FUSE F2-K (1011) 30A

A14RD

12RD

C2

D2

A14RC 12RD

FUSE F9-T (1018)

A4

B4

30A

A14NE 12RD

FUSE F9-L (1018)

C3

D3

5A

A14KB 12RD
A14KA 12RD
#A14KF 12RD
A14KK 12RD

FUSE F2-B (1011)

G2

H2

5A FUSE F2-R (1011)

A3 5A B3

FUSE F2-C (1011)

G3

H3

15A

A74RA 12RD A14FDU 16RD A14VA 10RD
A14SAC 12RD A14CA 12RD A14CK 12RD A14SB 18RD
A14SA 18RD A14CB 18RD
A63JV 18DKBL
A14EF 18RD
A86P 14LTGN

FUEL HEATER RELAY (1019) CH8_05A PARK BRAKE PRESSURE SWITCH (8454) CH10_06A,23
AUXILIARY TRAILER RELAY (1017) CH9_16B
ESPAR HEATER PUSH BUTTON (1560) CH12_26 IVS POWER CONN (1982) CH3_19
SLEEPER POWER (5000A) CH13_01,02,04 CH12_12,12A CH9_18,19,24 CH4_19A
CUSTOMER ACCESSORIES #1 (1017) CH4_26A
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27A
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26A
FLOOR LIGHT RELAY (1015) CH9_17B,17C SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
ACCESSORY FEED RELAY (1012) CH3_9A
AUX POWER SOURCE (1901) CH4_02

A14K 8RD

A14KD 12RD
%A14KC 12RD
A14NK 16RD

FUSE F2-L (1011)

C3

D3

15A

A84 14LTGN

FUSE F2-N (1011)

A1

B1

15A FUSE F2-G (1011)

A14ED 18RD

E3

F3

A14EA 14RD

# N/LOAD SHEADING @ W/LOAD SHEADING * W/500K BAUD RATE % N/500K BAUD RATE @@ W/LOAD SHED W/STANDRAD %% W/LOAD SHED W/PDM

*A14KL 12RD

*A20 16LTGN

FUSE F2-J (1011)

C1

D1

15A

*A104D 16DKBL

A14JE 18RD

A14J 8RD

A14 6RD

A14HH 18RD

A14FG 18RD

A14F 8RD

A14 6RD

A14JE 18RD

A14J 8RD

CIGAR LIGHTER (1903) CH4_02
QUALCOMM TMCT (1923) CH4_09
PEOPLENET CONN (1938M/1934M) CH4_30B,30A REMOTE POWER MODULE CONN (1930-6) CH4_53 IP/ENGINE (1702-33) CH7_8B
BATTERY FEED
@@(1001)
BATTERY FEED
%%(1003)

CHK

DATE

CHAN GE

MJV040878AUG17 ADDED CIRC A74RA AT

CAV D2 OF R/D 1011.

REV

R E FE R EN C E

D 94106N

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93715R 09SEP14 AE08058096

SHEET
02A

Figure 16 Battery Feed (Cont.)

16

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. BATTERY FEED (CONT.), P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED (CONT)

CHAPTER 3

CH3_02

A14N 8RD
A14M 8RD

LATCHING RELAY (1007)

A14ND 12RD
A14NA 12RD

FUSE F7-E (1016)

B1

A1

30A

A14CH 12RD
A75C 10LTGN

FUSE F7-H (1016)

B4

A4

30A

A14VB 10RD

A14NH 12RD

FUSE F10-D

(1019)

F4

E4

30A/10A

W/ BEACON LIGHT

W/ PRODUCTIVITY DISPLAY

A14NF 12RD

FUSE F11-B (1020) E2 F2
5A

W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR

A14SBC 12RD
A14CL 12RD
A14SE 18PK A22D 18TN
A14SE 18RD
A14MA 12RD

A14MD 12RD
A14NJ 12RD

FUSE F7-F (1016)

B2

A2

15A

FUSE F8-A (1017)

E1

F1

10A

A14MC 12RD
A65BD 16OR
A14U 16RD

A14X 6RD

FUSE HOLDER W/ DOUBLE 100A FUSE (1000)

BLOCK TYPE FUSE
2RD
200A
BODY CONTROLLER #J4 (1601)

TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH09_07
AUX HEATER / SLEEPER BLOWER (5009 / 1215) CH12_10 AMPLIFIER CONN IP / SLEEPER POWER (5313 / 5000) CH13_03,06,07 CH4_19, CH12_05,09,11, CH7_15 W/ CUSTOMER ACCESSORY CUSTOMER ACCESSORIES #2 RELAY (1019) CH4_27
CUSTOMER ACCESSORIES #2 RELAY (1018 / 1019) CH4_24
VEHICLE INFOMATION DISPLAY (1550) CH4_23
TPMS CONTROLLER (8952) CH10_01 VEHICLE INFOMATION DISPLAY (1550) CH4_23
IGNITION RELAY #2 (1012 / 1014) CH3_05
IGNITION RELAY #3 (1012 / 1014) CH3_05 CUSTOMER WORK LIGHTS (1010) CH9_22, 23
VEHICLE SENSOR MODULE (8950) CH10_18
BATTERY
+-

2 A
3

A14LA 18RD
A14LB 18RD

F6 LOAD SHEDDING ON F7 LOAD SHEDDING OFF

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

1
B2 4

A14-GLM 18WH
A14-GLN 18WH

A14-GAC 18WH

A11-GAA 14WH

A14Y 8RD

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 20MAY14 ADDED CIRC A14CH AT

E 92447S

FUSE F7-E.

CH3_02

NEGATIVE STUD (1004)
(LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
003

Figure 17 Battery Feed (Cont.)

17

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. BATTERY FEED (CONT.), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED(CONT)

W/2010 LH FUSE BLOCK

A14NC 12RD

FUSE F9-H (1018)

E4

F4

10A

A14A 20PK

CHAPTER 3
POWER DISPLAY (2224-1) CH4_38

A14ND 12RD
A14NA 12RD

FUSE F2-P (1011)

A2

B2

30A

A14CN 12RD

FUSE F2-F (1011)

E2

F2

30A

A14VB 10RD

TRIPMASTER HEADLIGHT INPUT RELAY (1017) CH09_7A
IP / SLEEPER POWER (5000-42) CH13_03,06 CH4_19, CH12_05,09,11,

CH3_2A

A14N 8RD
A14M 8RD

A14NH 12RD

FUSE F9-M (1018)

C4

D4

30A/10A

W/ BEACON LIGHT

A14SBC 12RD
A14CL 12RD
A14MA 12RD

A14X 6RD

FUSE F9-P (1018)

A14MC 12RD

A14MD 12RD
A14NJ 16RD

A2

B2

15A

FUSE F9-G (1018)

E3

F3

30A

A65BD 16OR
#A14TA 16RD

FUSE HOLDER W/ DOUBLE 100A FUSE
(1000/1002)

@A94AE 12GY
BLOCK TYPE FUSE

2RD

200A

BODY CONTROLLER #J4 (1601)

W/ CUSTOMER ACCESSORY
CUSTOMER ACCESSORIES #2 RELAY (1017) CH4_27A

IGNITION RELAY #2 (1012) CH3_05A,5B
IGNITION RELAY #3 (1019) CH3_05A,5B
CUSTOMER WORK LIGHTS (1020) CH9_22A, 23A
ROOF/TACHOGRAPH (1965-E) CH4_45
IP/CENTER CHASSIS (1701-12) CH4_28
BATTERY

+

-

2
A 3
LATCHIN RELAY (1007) 1 B2
4

A14LA 18RD A14LB 18RD
A14-GLM 18WH
A14-GLN 18WH
A14Y 6RD

F6 LOAD SHEDDING ON F7 LOAD SHEDDING OFF

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

A14-GAC 18WH

A11-GAA 14WH

CH3_2A

NEGATIVE STUD (1004)
(LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K B 93366L

BAUD RATE.

# N/500K BAUD RATE @ W/500K BAUD RATE

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 09SEP14 AE08058096

SHEET
03A

Figure 18 Battery Feed (Cont.)

18

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. BATTERY FEED (CONT.), P. 4

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIH AG AR PATM ER 3
BATTERY FEED (CONT)

CH3_01

A14T 8RD

A14KH 12RD
A14MB 12RD

FUSE F2-H (1011)

C4

D4

10A

FUSE F2-D

(1011)

E4

F4

10A

FUSE F9-A (1018)

D1

C1

30A

A54XV 16BN
A63BD 18DKBL
A81B 12LTGN

SKIRT LIGHT RELAY (1010) CH9_12
MAP LIGHT / DOME (2100) MAP READING LIGHT (2102 / 2103) CH9_03,04
DRIVER DOOR POD SIGNAL (3202M) CH4_03

A14NB 12RD

FUSE F9-E

(1018)

B1

A1

30A

A81C 12LTGN

PASSENGER DOOR POD SIGNAL (3202M) CH4_03

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
004

Figure 19 Battery Feed (Cont.)

19

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. BATTERY FEED (CONT.), P. 4A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED(CONT)

W/2010 LH-FUSE BLOCK

@A14KAA 16RD

FUSE F1-C (1010)
E3 5A F3

@A97B 20RD

BATTERY FEED
CH3_1A

A14T 8RD

A14KH 16RD
A14KJ 16RD A14KJ 12RD
A14KL 12RD

FUSE F10-K (1019) C2 D2
10A

FUSE F4-F

(1013)

E2

F2

10A

FUSE F10-N (1019)

A1

B1

A14CN 12RD A54XV 16BN
A63BD 18DKBL
A14BLT 14RD

A14MB 12RD
A14NB 12RD

FUSE F4-E

(1013)

E1

F1

30A
FUSE F4-A (1013)

G1

H1

30A

A81B 12LTGN
A81C 12LTGN

CHAPTER 3
PREDICTIVE CRUISE CONTROL (1776-18) CH4_49
TRIP MASTER HEADLIGHT INPUT RELAY (1017-C3) CH9_7A
SKIRT LIGHT RELAY (1019) CH09_12A
MAP READING LIGHT (2102 / 2103) CH09_03,04
CUSTOMER ACCESSORIES #2 (1017) CH4_24A
DRIVER DOOR POD SIGNAL (3202M) CH04_03
PASSENGER DOOR POD SIGNAL (3202M) CH04_03

A14KC 12RD

PEOPLENET COMM (1939-C) CH4_30F
QUALCOMM MCT (1924M) CH4_51
CADEC GPS CONN
(830M) CH4_51

FUSE F2-N (1011)

A1

B1

10A

A14ED 18RD

A14CE 16RD

A14EF 18RD
A14SD 18RD
A14EA 16RD
A14EB 18RD
A14ED 16RD
A14ED 18RD
A14EA 16RD A14ED 18RD A14SD 18RD

QUALCOMM/QUALCOMM DISPLAY (1922) CH4_13A
ITBI+BATTERY TRIP MASTER (5927) CH9_7A
XATA MODULE (1910A) CH4_16 XATA MODULE (5940) CH4_17 MOTIENT MOBILE MAX POWER (5904) CH4_31 XATA RESISTOR ASSY (1909M) CH4_17 QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_29,14A,14B QUALCOMM IMCT (1920) CH4_12 XATA CONN (5904) CH4_17,31 PEOPLENET (1939/1970) CH4_30A/30B,30D
SLEEPER/ IP (1970) C H4_11, 14, 1 7, 30 A
@ W/500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS C 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
04A

Figure 20 Battery Feed (Cont.)

20

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. IGNITION FEED ­ STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED - STANDARD REMOTE START / STOP, AUTO START / STOP

FUSE F3-A (1012) CH3_01,34

W/ REMOTE S/S
A15 18RD

IGNITION SWITCH (1100M)
BODY CONTROLER
#J6 (1606)

ACC

OFF IGN

C

D

A149H 16GY

S

AUTO S/S (4114) CH7_12

A13F 18PK

A13F 16PK

S

B

A

IP / SLEEPER (5000-39) H13F 18DKBL
A13F 19PK

W/ REMOTE

START / STOP

W/ AUTO S/S

W/ STANDARD

IGNITION &

INTERNATIONAL ENGINE

BODY

CONTROLLER #J4

W/ THEFT DETERRENT

(1601)

A13XA 18PK
2 85

A104B 18DKBL

E3

THEFT DETERRENT

3 AUX POWER
RELAY (1873)

87 87A

W/ THEFT DETERRENT & N/ REMOTE START STOP

86 5
REMOTE STOP RELAY (5001) CH7_08

A13DB 18PK A13F 18PK A13FL 16PK

W /THEFT DETERRENT &

30

W /REMOTE START STOP

1

A13FG

REMOTE

18PK

STOP RELAY

(5001)

CH7_08

IP / SLEEPER

(5000-38) H13FL 18PK

REMOTE STOP RELAY (5001) CH7_08

W/ REMOTE START / STOP

(A13FC)

FUSE F4-G (1013) CH3_06

A13X 18PK
J3 J4 85

RPM J4 (4114) CH07_13

87

IGNITION

RELAY #1

(1011 / 1013)

A13FD 18PK

A11-GKJ 6WH

A11-GBA 14WH

A13-GBK 18WH

AVB13-GBK 18WH

GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

FUSE F11-D (1020) CH3_08 TRAILER ABS ECU RELAY (1017) CH10_06
ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13

A13FF 18PK

N/ IGNITION RELAY 3
TRAILER ABS ECU RELAY (1017) CH10_06

A13-GFF 18WH
A13-GFF 18WH

A13FE 18PK A13-GFD 18WH

A13-GFE 18WH

86

30

A4

A3

A14FB

12RD

N/ IGNITION

RELAY 3

A13FB 12PK

FUSE HOLDER W/ BUSBAR CH3_01,34
FUSE F5-J, F5-M, F7-G (1014) CH3_07 FUSE F5-K, F5-C (1014) CH3_08

(A13FB)

J1

J2

FUSE F5-E, A (1014) CH3_07,08

85

W/ IGNITION RELAY 3 87

IGNITION

RELAY #2

86

30 (1012 / 1014)

A2

A1 A14MA

FUSE HOLDER

12RD

W/ BUSBAR

CH3_03,35

J3

J4

85

(A13FA)

FUSE F5-G,H (1014) CH3_07,08 CH4_022

87

IGNITION

RELAY #3

(1012 / 1014)

86

30

A4

A3

FUSE HOLDER

A14MC

W/ BUSBAR

12RD

CH3_03,35

W/ STANDARD IGN FEED

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A149H IN

R/D 1100M.

REV

R E FE R EN C E

F 93248T

DRAWN
300344
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

31MAR11 AE08058096

SHEET
005

Figure 21 Ignition Feed ­ Standard Remote Start / Stop, Auto Start / Stop

21

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. IGNITION FEED ­ STANDARD REMOTE START / STOP, AUTO START / STOP, P. 5A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED-STANDARD REMOTE START/STOP, AUTO START/STOP

W/2010 LH-FUSE BLOCK

FUSE F4-L (1013)
CH3_1A,34A

W/ REMOTE S/S
A15 18RD

IGNITION

SWITCH

(1100M)

OFF

ACC

IGN

S

C

D

B

A

A13F 16PK

W/ REMOTE START / STOP

IP / SLEEPER (5000)
H13F 39 18DKBL
A13F 18PK

BODY

CONTROLLER #J4

W/ THEFT DETERRENT

(1601)

A13XA 18PK
2 85
86 5
REMOTE STOP RELAY (5001) CH7_08

A13DB 18PK A13F A13FL 18PK 16PK A13FL 18PK

A104B 18DKBL

THEFT E3 DETERRENT

3 AUX POWER
RELAY (1873)

87 87A

30 1

W /THEFT DETERRENT &

W /REMOTE START STOP

REMOTE

STOP RELAY

A13FG 18PK

(5001) CH7_08

W/ THEFT DETERRENT &

IP/SLEEPER

N/ REMOTE START STOP

(5000) H13FL

IP/SLEEPER

18PK

(5000)

38

CH7_08

W/ REMOTE START / STOP

A13FM 12PK A13FE 12PK

FUSE F5-H (1014) CH3_6A

W/ STANDARD IGNITION &
INTERNATIONAL ENGINE

GROUND (1022)
2

A13-GBK 18WH

A11-GBA

1

14WH

TRAILER ABS ECU RELAY (1014)
CH10_06A,07,13

NEG STUD (1005)

ABS#1 (1400) CH10_07 WABCO ABS CONTROLLER (1420) CH10_13

A13FF 18PK

N/ IGNITION RELAY 3
TRAILER ABS ECU RELAY (1014) CH10_06A

A13-GFF 18WH
A13-GFF 18WH

A11-GKJ 6WH
A13FF 18PK A13FE 18PK A13-GFD
18WH

A13FD 18PK

A13-GFE 18WH

G3 G4 85

87

IGNITION

RELAY #1

(1014)

86

30

J4

J3

A14FB

12RD N/ IGNITION
RELAY 3

A13FB

12PK

FUSE HOLDER W/ BUSBAR CH3_1A,34A
FUSE F2-T (1011-A4) CH3_6A

G3

G4

85

86 J4

87 30

IGNITION RELAY #2
(1012)

J3 A14MA
12RD

FUSE HOLDER W/ BUSBAR CH3_03A,35A

A3

A4

85

87

A13FL 12PK
IGNITION RELAY #3
(1019)

86

30

C4

C3

A14MC

12RD

W/ STANDARD IGN FEED

FUSE F7-G (1016-G1) CH3_7A
FUSE HOLDER W/ BUSBAR CH3_3A,35A

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
05A

Figure 22 Ignition Feed ­ Standard Remote Start / Stop, Auto Start / Stop

22

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. IGNITION FEED WITH 500K BAUD RATE, P. 5B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED W/500K BAUD RATE

OFF

ACC

IGN

S

C

D

B

BODY CONTROLLER #J3
(1600)

A16

A149F 18GY

IGNITION SWITCH (1100M)
A

A15 18RD

FUSE F4-L

(1013)

A14JB

D3 10A C3 12RD

A14J 8RD

A14 4RD

BATTERY FEED MEGA FUSE TO CAB (1000B) CH3_1A,34A

BODY CONTROLLER #J6
(1606)
B

GROUND (1022)
2

A13-GBK 18WH

1

A11-GBA

14WH

NEG STUD (1005)

TRAILER ABS ECU RELAY (1014-G1) CH10_6A

@A13FF 18PK

TRAILER ABS ECU RELAY (1014-J2) CH10_6A

A13-GFF 18WH
@A13-GFF 18WH

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

A11-GKJ 6WH
A13FE 18PK A13-GFD 18WH

A13FD 18PK

A148F 16GY

A13FE 12PK

FUSE F5-H (1014-E4) CH3_6A

G3 85

G4 87A

87

IGNITION

RELAY #1

(1014)

86

30

J4

J3

A14FB

A14F

12RD

8RD

A13FF 18PK

A13FB

12PK

G3

G4

ABS ECU RELAY (1014-G1) CH10_6A
FUSE F2-T (1011-A4) CH3_6A

85 86

87A

87

IGNITION

RELAY #2

(1012)

30

J4

J3

A14MA

12RD

A14M 8RD

BATTERY FEED FUSE TO CAB
(1000B) CH3_1A,3A
A14 4RD

@A13-GFE 18WH

A3 85
86 C4

@A13FL 12PK
A4
87A 87
IGNITION RELAY #3 (1019) 30

FUSE F7-G (1016-G1) CH3_7A
LOAD SHED B2 STUD (1009) CH4_3A

A14Y 6RD

C3
@A14MC 12RD

A14M 8RD

@ W/ RELAY 3

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058096

SHEET
05B

Figure 23 Ignition Feed with 500K Baud Rate

23

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. IGNITION FEED ­ STANDARD, P. 6

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
IGNITION FEED - STANDARD

CHAPTER 3

IGNITION RELAY #1 (1011 / 1013) CH3_05,CH7_06A

(A13FC)

FUSE F4-G (1013)

C3

D3

10A

FUSE F4-H (1013) C4

D4

10A

A13B 18PK
A13TRIB 16PK
A104AK 16DKBL

E3 E4 FUSE F4-C (1013) G3 H3
10A

A92A163 18PK
A92UA 18TN
*A92U 16TN #A92U 16TN A13A 16PK
A92#163 16PK

FUSE (1013)

E3

F3

10A

@A13TRL 18PK

E4

F4

@A13AT 18RD

LEFT / RIGHT BANK OPT WARNING LIGHTS (1511 / 1510) CH4_14,29,31 CH8_06,07,08
TRI-PAC RECTIFIER (5757) CH7_10 REMOTE START / STOP RELAY #2 (1018) CH7_07
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13 SHIFTER CONNECTION (7905) CH11_01
EATON GEN3 TCM CONNECTOR (7105) CH11_01
TC10 TCU (7350) CH11_12
IP/ENGINE (1702)
DFM J6 (1949) CH09_27
ANTI THEFT CONN (1951)
A

GROUND

@A11-GAT

CH03_042

18WH

B

FUSE F4-D (1013) G4

H4

10A

FUSE F4-L (1013)

A13FC A3

B3

12PK

10A

FUSE F4-M

(1013)

A4

B4

10A

A97FA 16PL
A97F 16PL
A13EA 18PK A73A 18LTGN
A13 18PK

ULTRASHIFT TRANSMISSION RELAY (1019) CH11_01 ECM CONNECTOR 1 (6018) CH7_01
GAUGE CLUSTER #1 (1500) CH8_10 HVAC CONTROLLER (1200) CH12_02

STANDARD IGNITION FEED

A16 IGN SW INPUT

BODY CONTROLLER #J3 (1600)

# W/ ULTRASHIFT XMSN * W/ AUTOSHIFT XMSN @ W/ RUSSIAN PROSTAR ONLY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 22JAN14 ADDED CIRC A92A163

G 84576N

AND A92#163 AT R/D 1013 CAV H3.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
006

Figure 24 Ignition Feed ­ Standard

24

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. IGNITION FEED ­ STANDARD (CONT.), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED - STANDARD (CONT)

IGNITION RELAY #2
(1012) CH3_5A,5B

A13FB 12PK

FUSE F2-T (1011)

A4

B4

15/ 20A

(A13FB)

FUSE F2-M (1011) C4

D4

10A

(A13FB)

A39 16GY

AIR DRYER (9900/9901/9902/9900E) CH10_02

A39A 16GY
IP/ENGINE

RIGHT SIDE DRAIN VALVE (9902A) CH10_02A

(1702)

A71A 16OR

6

K71A

16OR

BACK UP LIGHT SWITCH (7500W) CH9_01

A71A 18OR
A71 16OR

EATON ULTRASHIFT XMSN IGN RELAY (1019) CH9_2C/ ALLISON XMSN BACK UP RELAY (1019) CH11_12

FUSE F2-H (1011) E4 10A F4

A71-G 20PK

PREDICTIVE CRUISE CONTROL (1776) CH4_49

FUSE F2-D (1011) G4

H4

10A

A13EH 18PK
A105 18LTGN

@A13FK 12PK
#A13FS 12PK

B3
FUSE F7-R (1016) A3 10A

A98M 18BK
A39A 16GY

(@A13FK) (#A13FS)

FUSE F7-L (1016)

D3

C3

FUSE F7-C (1016) G3

10A H3
10A

A13TA 16PK
A72AJ 16OR
%A13A 18RD *A13A 18PK

FUSE F7-G (1016) E3

F3 5A

A13BL1 18PK

FUSE F5-H (1014)

IGNITION RELAY #1
(1014) CH3_5A,5B

@A13FE 12PK
#A13FM 12PK

E4

F4

5A

A97FA 16PL
A97F 16PL

SECONDARY INSTRUMENT CLUSTER (1502-2) CH8_11
DRIVER SEAT POWER (1925) CH4_048
MODULE BRACKET B CONN (1960) CH4_30C
RIGHT SIDE DUAL AIR DRYER (9902A)/ DRAIN VALVE 1 (9903/9903B)/ DRAIN VALVE 2 (9904/9904B) CH10_02A
ROOF/TACHOGRAPH (1965) CH4_45
AUXILIARY TRAILER RELAY (1017) CH9_16B
ROLLTEK SEAT (1926)/ ROLLTEK (1127M) CH4_54
BEACON LIGHT SWITCH (1117M) CH4_24A
ULTRASHIFT TRANSMISSION RELAY (1019-H3) CH11_01B,01C
ECM CONNECTOR 1 (6018) CH7_01,6A,25

(#A13FM) (@A13FE)

B4 FUSE F5-T (1014) A4
10A

A73A 18LTGN
A13EA 18PK

HVAC CONTROLLER (1200) CH12_02
GAUGE CLUSTER #1 (1500) CH8_10
* W/ENHANCED VCM FEATURE % W/2010 LH FUSE BLOCK # N/RELAY 3 @ W/RELAY 3

CHK

DATE

CHAN GE

MJV042858OCT16 ADDED R/D 1926,1127M

AT FUSE F7-C (1016).

REV

R E FE R EN C E

E 93638F

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
06A

Figure 25 Ignition Feed ­ Standard (Cont.)

25

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. IGNITION FEED ­ STANDARD (CONT.), P. 7

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

IGNITION FEED - STANDARD (CONT)

IGNITION RELAY #2 (1012 / 1014)
CH3_05

#A13FB 12PK

#A13FG 12PK

FUSE F7-G (1016)

A3

B3

5A

@A13TA 16PK
A72AJ 16OR

ROOF / TACHOGRAPH (1965) CH04_045
SART CLOCK MODULE (1610) CH4_34

IGNITION RELAY #2
(1012 / 1014) CH3_05

*(A13FB)

IP / CENTER

FUSE F5-E CHASSIS (1014) (1701-26)

C1

D1

10A

A72A 16GY

N59 16GY

LIFT GATE SOLENOID POSITIVE
(9568) SLEEPER LIFT GATE SOLENOID POSITIVE
(9568A)

A13BL1 18PK

BEACON LIGHT SW (1117M) CH4_24

A13FM 12PK

SMART TIRE TPMS RECEIVER (8993F) CH10_26

A67CC 16PK

DRIVER INTERFACE UNIT (1944) CH4_28C

FUSE F5-A (1014) G1

H1

10A

G2

H2

FUSE F5-B (1014)

10A/5A

FUSE F5-F (1014) C2

D2

10A

IGNITION RELAY #2 (1012 / 1014) CH3_05

FUSE F5-J (1014)

#A13FB 12PK

#A13FF 12PK

A1

B1

10A

A67A 16PK
A88V 18LTGN A13COG2
16PK A13A 16PK
A98M 18BK
A13EE 18PK
A13EE 16DKBL
A13N 18PK A13SD 18PK A13EE 12PK

WABCO RADAR (8902) BENDIX WINGMAN (8903)

VORAD VS-400 DIU CONNECTOR (1943M) CH4_28,38

A13COG 16PK

COGNEX CONN (1980)

PTO RELAY A

(1020) CH10_17

TAKATA LDW ROOF CONN

(15B) CH4_35

MOBILEYE PWR (382) CH4_40

TRANSLATOR MODULE (1961) CH4_37 IP HARN INTERCONNECT (1960) CH4_30C

QUALCOMM TMCT (1923 / 5902) CH4_09,11 QUALCOMM IMCT (1920 / 5900) CH4_12,14,31 QUALCOMM OMNIVISION POWER (1918) CH4_29
TELEMATICS MODULE J1 (1963) CH4_07
TRIPMASTER (5927) 4BT1 IGNITION CH9_07
PEOPLENET (1939/1970) CH4_30A & 30B

IGNITION RELAY #3 (1012 / 1014)
CH3_05

*(A13FA)

FUSE F5-G (1014)

C3

D3

10A

FUSE F5-D (1014) G4 H4

10A

A13EE 12PK
A11 6 M 18GY A13BL1 18PK
A13EH 18PK

PEOPLENET COMM. (1939/1970) CH4_30D & 30E
5TH WHEEL JAW MONITOR (9989) CH10_28 BECON LIGHT SW (1117M) CH4_24
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11

A13FA 12PK A4

FUSE F5-M (1014)

B4

A71A

IGNITION RELAY #2 (1012 / 1014)
CH3_05

#A13FB 12PK

#A13FA 12PK

10A

W/ WORK LIGHT

16OR A71A 18OR
A71B

* W/ IGNITION RELAY 3

18OR

# N/ IGNITION RELAY 3

@ W/ RUSSIAN PROSTAR ONLY

A71

16OR

BACK-UP LIGHT SWITCH (7500W) CH9_01
BACK-UP LIGHT RELAY (1019) CH9_02 ALLISON TC10 XMSN BACK UP RELAY (1019) CH11_12

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 22JAN14 ADDED CIRC A71 AT R/D J 84576N

1014 CAV B4.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

09MAR09

AE08058096 007

Figure 26 Ignition Feed ­ Standard (Cont.)

26

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. IGNITION FEED ­ STANDARD (CONT.), P. 7A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED - STANDARD (CONT)

W/2010 LH FUSE BLOCK
A2 FUSE F7-P (1016)

B2

A22AA

12RD

A22B 18RD

TIRE PRESSURE MONITOR CONN (1559) CH10_26

A13FA 12PK

FUSE F7-N (1016) A1

IP/FWD CHASSIS (1700)

A22A 16PK

M22AA
18PK 47

A22AA 16PK

SMART TIRE TPMS RECEIVER (8993F) CH10_26

(A13FA)

FUSE F7-J (1016) C1 FUSE F7-E (1016) E1

A13BB 16PK

FUSE F7-K (1016) C2 E2
FUSE F7-F (1016)

D2 F2

IP/ENGINE (1702)

A97DF

16PL

38

A 116 M 18GY

CRUISE DIASABLE

F4

RELAY

(1017)

5TH WHEEL JAW MONITOR (9989) CH10_28

G2

H2

FUSE F7-B (1016)

IGNITION RELAY #3
(1019) CH3_5A,5B

A13FL 12PK

A13COG2 16PK
G1 FUSE F7-G(1016)

A88V 18LTGN
A13A 16PK
A13COG1 16PK
A13COG3 16PK
A13COG 16PK

PTO RELAY A (1020) CH10_17
MOBILEYE POWER (382) CH4_40
COGNEX DEPART (1118M) CH4_35
TAKATA LDW ROOF CONN(15B) CH4_35

(*A13FD) (@A13FL)

FUSE F5-P (1014)

A2

B2

C2

D2

FUSE F5-K (1014)

A92U 18TN

A92A163 18PK
A92#163 16PK
A87C 18GY

A13A 16PK
A92UA 18TN

ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
IP/ENGINE (1702-8) CH11_01B,01C,012
SHIFTER CONNECTION (7905) CH11_01B WASHER PUMP (8350) CH4_22A
* W/ RELAY 3 @ N/ RELAY 3

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
07A

Figure 27 Ignition Feed ­ Standard (Cont.)

27

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.16. IGNITION FEED ­ STANDARD (CONT.), P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

IGNITION FEED - STANDARD (CONT)

IGNITION RELAY #2 (1012 / 1014)
CH3_05

**(A13FB)

FUSE F5-A (1014)

G1 H1 10A

A67A 16PK

FUSE F5-J (1014)

VORAD VS-400

A67E 18PK

DIU CONNECTOR (1943M) CH4_28

A67Y 18PK

FORWARD LOOKING RADAR UNIT (8901)

CH4_28

W/ SLEEPER

IGNITION RELAY #2 (1012 / 1014)
CH3_05

##A13FB 12PK

A13FB 12PK

A1

B1

10A

W/ DAY CAB

FUSE F5-K (1014)

A2

B2

##A13FD 12PK

15A

A70D 18OR A70D 18GY A13SD 18PK
A39 16GY

TRIP MASTER (5927) CH9_07
AIR DRYER (9900 / 9901 / 9902) CH10_02

IGNITION RELAY #3 (1012 / 1014)
CH3_05

**(A13FA)

FUSE F5-H (1014) C4 D4
10A

IGNITION RELAY #2 (1012 / 1014)
CH3_05

##A13FB 12PK

FUSE F5-C (1014)

##A13FK G3

H3

12PK

10A

FUSE F5-L (1014)

A3

B3

10A

A28V 18TN
A87C 18GY
A67TA 18PK

COMPASS MODULE (1912) CH3_10,13
WASHER PUMP (8350) CH4_22
SIDE SENSOR/BENDIX BLINDSPOT COLLISION AVOIDANCE SLEEPER (9768/*9769) CH4_28

IGNITION SWITCH
(1100M) CH3_05

IGNITION RELAY #1 (1013-J3)

IGNITION RELAY #3 (1014-J3)

A13F 18PK

A13FD 18PK

A13FE 18PK

IGNITION RELAY #2 (1014-J1)

A13FF 18PK
TRAILER ABS ECU RELAY (1017-G3)

A13FH 18PK

EGR VALVE RELAY (1020)
CH7_06,30

A13FK 18PK

FUSE F11-D (1020)
E4 F4 A94V 18GY
10A
A94V 14GY

ABS # 1 / WABCO ABS CONTROLLER (1400 / 1420) CH10_07,13
WABCO ABS CONTROLLER (1420) CH10_13

## N/ IGNITION RELAY 3 ** W/ IGNITION RELAY 3 * W/ ISX ENGINE

CHK

D ATE

C HA NGE

012 10MAY13 ADDED REFERENCE FOR

CIRC A13FK.

REV

R EFE RE N CE

G 92070B

D RAW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

09MAR09

AE08058096

008

Figure 28 Ignition Feed ­ Standard (Cont.)

28

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.17. IGNITION FEED ­ STANDARD (CONT.), P. 8A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED - STANDARD (CONT)

W/2010 LH FUSE BLOCK

FUSE F5-H (1014) CH3_6A

(#A13FM) (@A13FE)

FUSE F5-T (1014) A4 B4
10A

A13FC 12PK

A13EA 18PK

GAUGE CLUSTER#1 (1500) CH8_10

A13AM 18RD

HVAC CONTROLLER

(1200)

CH12_02

A13BC

A

20PK

B

WARN LIGHTS 1 DIODE (1512)

B3 A13B

FUSE F5-R (1014) A3

18PK

15A

(A13FC)

A13BA 20PK A13BA 20PK A13BC 20PK
A13BD 20PK A13BE 20PK A13BF 20PK
A13BG 20PK

RIGHT BANK OPTIONAL WARNING LIGHT (1510) CH8_06
LEFT BANK OPTIONAL WARNING LIGHTS (1511) CH8_07

FUSE F5-F (1014-E2)
CH3_8B

A13FD 12PK

FUSE F5-G (1014)

E3

F3

10A

A13TRIB 16PK

TRI-PAC RECTIFIER (5757) CH7_10

(A13FC)

A70D 18GY

IP/DCM (1800)
D2

FUSE F5-L (1014) C3 D3

SATELLITE COMM (1970) CH9_7A (4TBI) CH9_7A
PEOPLENET (1939/1970) CH4_30A,30B

10A
A13SD 18PK
A13EE 18PK

PEOPLENET COMM (1970) CH4_30D,30E

A13SD 18PK
A13EE 18PK

A70D 18OR
A13EE 16DKBL A13EE
18PK
A13EE 18PK
*A13EE 18PK
*A13CE 16PK
A13EE 18PK

QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_29, 14A, 14B
QUALCOMM IMCT (1920/5900) CH4_12, 14
QUALCOMM TMCT (1923) CH4_09, 11
QUALCOMM IMCT (1924M) CH4_51

CADEC GPS (830M) CH4_51

MOTIENT MOBILE MAX

POWER INPUT

(1932)

CH4_31

@ W/ RELAY 3

* W/ 500K BAUD RATE

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
08A

Figure 29 Ignition Feed ­ Standard (Cont.)

29

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.18. IGNITION FEED ­ STANDARD (CONT.), P. 8B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
IGNITION FEED - STANDARD (CONT)

W/2010 LH - FUSE BLOCK

FUSE F5-G (1014) CH3_8A

A13FD 12PK

FUSE F5-F (1014)

IP/ENGINE

(1702)

E2

F2

A13AE

14PK

9

(*A13FL) (#A13FD)

FUSE F5-P (1014) A2

B2

A92U 18TN

#A13FG 14PK
*A13FP 14PK

F1 FUSE F1-A (1010) E1

A67A 16PK

A92UA 18TN
A92A163 18PK
A92#163 16PK A13A 16PK

SHIFTER CONNECTION (7905) CH11_01B
ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
IP/ENGINE (1702) CH11_1C

A67E 18PK
A67Y 18PK
A13COG 16PK

VS 400/WINGMAN, ONGAURD DRIVER DISPLAY (1943M) CH4_28 IP/FWD (1700)

38 C

IP/FORWARD CHASSIS (1700)
BENDIX/TAKATA LDW ROOF CONN (16B)

#A13FH 16PK
*A13FR 16PK

F2 FUSE F1-B (1010) E2

INTL IBB ENGINE RELAY
(1010) CH7_6,30
TRAILER ABS ECU RELAY (1014-C1) CH10_6A

A13FK 18PK
A13FH 18PK

FUSE F1-D (1010)
E4 F4 10A

A67TA 18PK
A94V 14GY A94V 18GY

IP/CTR CHASSIS (1701-12) CH4-28
WABCO ABS CONTROLLER (1420) CH10_13 ABS#1 (1400) CH10_7
# W/ RELAY 3 * N/ RELAY 3

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
08B

Figure 30 Ignition Feed ­ Standard (Cont.)

30

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.19. ACCESSORY FEED, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ACCESSORY FEED

CHAPTER 3

BTRY

IGNITION

SWITCH

OFF

(1100M)

S

IGN

ACC

A14KF 12RD
A12 18LTBL

FUSE F3-A (1012)
CH3_01,34
FUSE HOLDER W/ DOUBLE 100A FUSE CH3_01

A15 18RD
##A14W 6RD

A

B

D

C

A14K 8RD

W/ DAYCAB

@A12 18LTBL
#A12 18LTBL
**A149 18GY

BATTERY FEED (1000B) CH3_35

*A14 4RD

A12A 18LTBL

ACCESSORY RELAY #2, 4 (1011 / 1013)

A1 30

J1 86

GROUND ADAPTER (1023) CH3_21

A56-GT 18WH

87 J2

85 A2

A12C 18LTBL

A149F 18GY

5A A12CV

E1

F1

18LTBL

FUSE F1-A

1010)

A12Q 18LTBL
%A13-GFK 18WH
%A12-G 18WH

A2

B2

FUSE F4-K (1013)

10A

A12F 18LTBL

A12B 20LTBL

A12V 12LTBL A12V 12LTBL

A1 B1 FUSE F4-J (1013)

5A/10A

C1

D1

FUSE F4-E (1013)

10A

FUSE F4-F (1013C) 2

D2

10A

# W/ SLEEPER

E1

& N/ AUTO START / STOP

A12C 18LTBL
A22E 18TN
A12C 18LTBL
A12U 16LTBL
A86F 18LTGN
A86R 18LTGN

@ W/ SLEEPER & W/ AUTO START / STOP E2

FUSE F4-A (1013) H1

## STANDARD BATTERY FEED

G1

* STANDARD BATTERY FEED,

30A

DAYCAB N/ LOAD SHEDDING

% MUTUALLY EXCLUSIVE

** DAYCAB ACCESSORY FEED

FUSE F4-B (1013) G2

H2

10A

A12BB 18LTBL
A72B 16OR A72F 16OR A94AM 14GY
A78V 18LTGN

RPM J4, AUTO START/STOP (4114) CH7_13 IP / SLEEPER (5000) CH12_05,09
BODY CONTROLLER #J3 (1600)
A16 IGN SW INPUT
ACCESSORY A1 SWITCH
INPUT
AUX TRAILER RELAY (1016) CH10_16
EGR VALVE RELAY (1020) CH7_06,30 TRAILER ABS RELAY (1017) CH10_06
SWITCH PACK (1101M) CH4_20
POWER DISPLAY (2224) CH4_36
VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01 RAND MCNALLY GPS DISPLAY (2223) CH10_14
VEHICLE SENSOR MODULE (8950) CH10_18
CB RADIO POWER (2303) CH4_01 REMOTE RADIO / RADIO (5303 / 1300) CH4_32,33
TRAILER SPARE#1/2/3/4 (1120M/21M/22M/23M) CH10_30,31 AUX TRAILER SWITCH (1110M) CH9_16 AUX TRAILER RELAY (1016M) CH9_16 RIGHT BLANK OPT WARNING LIGHTS (1510) CH8_06 DRIVER DOOR (3000) CH4_05

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A149 AND

A149F IN R/D 1600.

REV

R E FE R EN C E

K 93248T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
009

Figure 31 Accessory Feed

31

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.20. ACCESSORY FEED (CONT.), P. 9A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
BTRY

ACCESSORY FEED (CONT)

CHAPTER 3

W/2010 LH-FUSE BLOCK

FUSE F4-L (1013)
CH3_1A,34A
FUSE HOLDER W/ DOUBLE 100A FUSE CH3_1A,2A
BATTERY FEED (1000B) CH3_35A

IGNITION

SWITCH

OFF

(1100M)

S

IGN

ACC

A

B

D

C

A15 18RD

A14W 6RD

A14K 8RD

W/ DAYCAB

A12 18LTBL

A12B 18LTBL

A14 4RD

A12Q 18LTBL

A12C 18LTBL

A12A 18LTBL

A14KF 12RD

ACCESSORY RELAY #1 (1012)

D1 30
B2

A12V 12LTBL

B1 86

FUSE F1-A 1010)

E1 5A F1

A12CV 18LTBL

87

85

D2

FUSE F5-E (1014)

E1

F1

%A13-GFK 18WH
%A12-G 18WH
A86F 18LTGN
@A86F 18LTGN

IP / SLEEPER (5000A) CH12_05,09
AUX TRAILER RELAY (1017) CH9_16B
BODY CONTROLLER #J3 (1600)
ACCESSORY A1 SWITCH
INPUT
INTL IBB ENGINE RELAY (1020) CH7_06,30 TRAILER ABS RELAY (1017) CH10_06A CB RADIO POWER (2303) CH4_01 CB+VE(2310) CH9_39

(A12V)

C1 FUSE F5-N (1014)
A1 FUSE F5-J (1014)

D1 B1

A12F 18LTBL
A78V 18LTGN

SWITCH PACK CONN (1101M-B) CH4_20 DRIVER DOOR (3000) CH4_05

A12D 12LTBL

A4 B4 FUSE F7-T (1016)

(A12D)

FUSE F7-H (1016) E4

FUSE F7-D (1016) G4

C4

D4

FUSE F7-M (1016)

@ SLPR W/ BENDIX FUSION

A72B 16OR
A94AM 14GY
A72F 16OR
A12A 18LTBL
A12B 20LTBL

AUX TRAILER SWITCH (1110M) CH9_16B RIGHT BLANK OPTIONAL (1510) WARMING LIGHTS CH8_06 AUX TRAILER RELAY (1017-A1) CH9_16B
RAND MCNALLY GPS DISPLAY (2223) CH4_43
POWER DISPLAY (2224) CH4_38

CHK

DATE

CHAN GE

0488 14AUG15 ADDED CIRC A86F AT

REF DES 2310.

REV

R E FE R EN C E

B 93156B

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
09A

Figure 32 Accessory Feed (Cont.)

32

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.21. ACCESSORY FEED WITH 500K BAUD RATE, P. 9B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
ACCESSORY FEED W/ 500K BAUD RATE

FOR DAYCAB

KEY SWITCH CONN (1100M)

BTRY

OFF

S

IGN

ACC

A

B

D

C

BATTERY FEED CH3_1A,34A

A14JB 12RD

FUSE F4-L

(1013)

A15

C3 10A

D3

18RD

BODY CONTROLLER #J6 (1606)

A149 18GY

A

@A149A

18LTBL

@A 14 8 V 12GY

@A12H 18LTBL

BODY CONTROLLER #3
(1600)
A1
FUSE F5-E (1014) CH3_9C TRAILER AUX RELAY (1017) CH9_16B

@ W/OPTIONAL W/BODY BUILDER

FOR SLEEPER CAB

KEY SWITCH CONN (1100M)
BTRY

S

A

B

BATTERY FEED CH3_1A,34A
SLEEPER ACCESSERY
RELAY (5001) CH12_05

FUSE F4-L

(1013)

A14JB

A15

12RD

C3 10A

D3

18RD

SLEEPER/IP (5000/5000A)

H12B

17

18VT

BODY CONTROLLER #J6 (1606)

A12B 18LTBL
@A12A 18LTBL

OFF IGN

ACC

D

C

A149 18GY
@A149 18LTBL

@A12E 18LTBL

A

A149A

18GY

@A149A 18LTBL

A148V 12GY
@A148V 12LTBL

BODY CONTROLLER #3
(1600)
A1
TRAILER AUX RELAY (1017) CH9_16B
FUSE F5-E (1014) CH3_9C

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 94106N

@ W/ OPTIONAL W/ BODY BUILDER

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058096

SHEET
09B

Figure 33 Accessory Feed with 500K Baud Rate

33

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.22. ACCESSORY FEED WITH 500K BAUD RATE (CONT.), P. 9C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
ACCESSORY FEED W/ 500K BAUD RATE (CONT)

BODY CONTROLLER #J6
(1606) CH3_9B

A86A 18LTGN

FUSE F5-E

A148V

(1014)

12GY E1

F1

@A148V

10A

12LTBL

A86R 18LTGN

A86AE 18LTGN

A86F 18LTGN

A86R 18LTGN

IP/DCM (1800-C8) CH4_36
RADIO (1300-4) CH4_18
IP/ROOF (2000-2) CH4_01 SLEEPER REMOTE/AMP (5011M-A) CH4_52

(A148V)

FUSE F5-N (1014)A1 10A B1

A78V 18LTGN

DRIVER DOOR CONN (3000-G) CH4_05

FUSE F5-J (1014) C1 D1
10A

A12F 18LTBL
A12D 18LTBL
A12E 18LTBL

A12D 12LTBL

A12C 18LTBL

(A12D)

FUSE F7-T (1016A)4

B4
5/ 10A

FUSE F7-H (1016) E4

A12BB 18LTBL

A12B 18LTBL

A72B 16OR
A94AM 14GY
A72F 16OR

FUSE F7-D (1016) G4
D4 FUSE F7-M (1016C) 4
5/10A

A12A 18LTBL
A12B 20LTBL

SWITCH PACK CONN (1101M-B) CH4_20
TRLR SPARE#3 (1123M) CH10_31
TRLR SPARE#4 (1122M) CH10_31
TRLR SPARE#2 (1121M) CH10_30
TRLR SPARE#1 (1120M) CH10_30
AUX TRAILER SOCKET SWITCH CONN (1110M) CH9_16B
RIGHT BLANK OPTIONAL WARNING LIGHTS (1510-C) CH8_06
TRAILER AUX RELAY (1017-A1) CH9_16B
RAND GPS (2223-A) CH4_43 POWER DISPLAY (2224-3) CH4_38

@ SLEEPER ACCESSORY FEED W/BODY BUILDER

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED R/D 1606.

REV

R E FE R EN C E

B 94106N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058096

SHEET
09C

Figure 34 Accessory Feed with 500K Baud Rate (Cont.)

34

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.23. CAB J1939 ­ COMPASS AND ANTILOCK BRAKING SYSTEM EFFECTS, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 - COMPASS AND ABS EFFECTS

BODY CONTROLLER #J5 (1602)

IP / CENTER CHASSIS (1701)

J1939+ F3 J1939- F2

A5(+) 18YL
A5(-) 18GN

62 A5U(+)

18YL

A5U(-)

61

18GN

N5UA(+) 18YL
N5UA(-) 18GN

VEHICLE SENSOR MODULE (8950) CH3_15 J1939 CENTER TO FORWARD (9769F/9769M) CH3_15A

A5RL(+) 18YL
A5RL(-) 18GN

DIAGNOSTIC CONNECTOR
(1650)
J1939+ C
J1939- D GND A

A5B(+) 18YL
A5B(-) 18GN
A98-G 18WH

N5U(+) 18YL
N5U(-) 18GN

TERMINATING RESISTOR (8954)CH3_15, FORWARD COOLING LOCKING RADAR UNIT (8901)CH4_28, J1939 CENTER TO FORWARD (9769M)CH_3 15A, J1939 FWD TO CENTER (9770F/9770M) CH3_15C

A5RK(+) 18YL
A5RK(-) 18GN

BTRY B

A98H 18BK

INSTRUMENT CLUSTER (1501)

A11-GCA 12WH

FUSE F3-A (1012)

C1

D1

10A

A14JB 12RD

A14J 8RD

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

##A14 6RD

BTRY FEED (1001) CH3_01

A5RM(+) 18YL
A5RM(-) 18GN

J1939+ 12 J1939- 11
COMPASS (1912)

A5D(+) 18YL
A5D(-) 18GN

A5S(+) 18YL
A5S(-) 18GN

#A14 4RD

BTRY FEED (1000B) CH3_34

SART CLOCK MODULE (1610) CH4_34

A5RJ(+) 18YL
A5RJ(-) 118GN

A11-GKJ 6WH

J1939+ 2 J1939-
3 GND 4 IGN 1
BENDIX ABS#1 (1400)
J1939 HIGH 8 J1939 LOW 7

A5C(+) 18YL
A5C(-) 18GN
A28-GBF 18WH A28V 18TN
A5N(+) 18YL
A5N(-) 18GN

A5RA(+) 18YL A5RA(-) 18GN

A5RF(+) 18L
A5RF(-) 18GN

J1939 ADAPTER (1024) CH3_11
A11-GBA 14WH

D4

C4

**(A13FA)

10A

FUSE F5-C

(1014-G3)

@@A13FK

12PK

IP / ENGINE

(1702)

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

IGNITION RELAY #3 (1012 / 1014) CH3_08

@@A13FB 12PK

IGNITION RELAY #2 (1012 / 1014) CH3_08

A5R(+) 18YL
A5R(-) 18GN

11 17

K5R(+) 18YL
K5R(-) 18GN

ECM CONNECTOR (6018) CH3_14,14A,41

WABCO ABS CONTROLLER (1420)

J1939(+) 3 J1939(-) 1

A5N(+) 18YL
A5N(-) 18GN

A5RF(-) 18GN
A5RF(+) 18L

J1939 ADAPTER (1024) CH3_11

# STANDARD BATTERY FEED N/ LOAD SHEDDING ## STANDARD BATTERY FEED W/ LOAD SHEDDING ** W/ IGNITION RELAY 3 @@ N/ IGNITION RELAY 3

CHK

DATE

CHAN GE

2480 27MAY14 ADDED REFERENCE FOR

CIRC K5R(+)& K5R(-).

REV

R E FE R EN C E

G 92477G

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

09MAR09

AE08058096 010

Figure 35 Cab J1939 ­ Compass and Antilock Braking System Effects

35

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.24. CAB J1939 WITH ALL OPTIONS, P. 11

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

CAB J1939 WITH ALL OPTIONS

BODY CONTROLLER#J5 (1602)

J1939+ F3 J1939- F2

A5(+) 18YL
A5(-) 18GN

DIAGNOSTIC CONNECTOR
(1650)

IP / CENTER CHASSIS (1701)

A5U(+) 18YL

62 N5U(+)
18YL

A5U(-) 18GN

61 N5U(-)
18GN

J1939 FWD TO CENTER (9770F/9770M) CH3_15C, TERMINATING RESISTOR (8954) CH3_15/ FORWARD LOOKING RADAR UNIT (8901) CH4_28/ J1939 CENTER TO FWD (9769F) CH3_15C
INSTRUMENT CLUSTER (1501)

A5RL(+) 18YL
A5RL(-) 18GN
5RM(+) 18YL
5RM(-) 18GN

J1939+ C J1939- D
BTRY B GND A

A5B(+) 18YL

A5B(-) 18GN

FUSE F3-A (1012)

A98H

C1

D1 A14JB

18BK

10A

12RD

A98-G 18WH

A11-GCA 12WH

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MTD DUAL
POST GND PLATE)

A14J 8RD

A5RK(+) 18YL

A5RK(-) 18GN

#A14 6RD

BTRY FEED CH3_01

*A14 4RD

BTRY FEED CH_01

A5RJ(+) 18YL
A5RJ(-) 18GN

A5D(+)

12

18YL

A5D(-)

18GN

11

A5S(+) 18YL
A5S(-) 18GN

SART CLOCK (1610) CH4_34

J1939

ADAPTER

(1024) M

L

K

J

H

GF

E

DC

B

A

ALLISON TC10 SHIFT SELECTOR
(1852)

&A5FA(-)

18GN

15

&A5FA(+)

8

18YL

A5RH(-) 18LTGN

A5J(-) 18GN

A5RF(+) 18YL
A5FA(+) 18YL A5RH(+) 18YL A5J(+) 18YL

A5RF(-) 18GN

A5FA(-) 18GN

J1939 ADAPTER

(1025) CH3_12,

BENDIX ABS #

(1400)CH3_10,

COMPASS

SHIFTER

(1912) CH3_10

CONNECTION

(7905)

J1939+ F J1939- G

7

4

J1939 + J1939 -

SECONDARY INSTRUMENT
CLUSTER (1502)

J1939 ADAPTER (1025) CH3_12, BENDIX ABS # (1400)CH3_10, COMPASS (1912) CH3_10
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING & W/ ALLISON TC10 TRANSMISSION

CHK

DATE

CHAN GE

0488 22JAN14 ADDED R/D 1852.

REV

R E FE R EN C E

F 84576N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
011

Figure 36 Cab J1939 with All Options

36

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.25. J1939 DATA LINK WITH ROLLTEK SEAT WIRING, P. 11A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
J1939 DATA LINK W/ROLLTEK SEAT WIRING

BODY CONTROLLER#J5
(1602)

J1939+ F3

A5(+) 18YL

A5U(+) 18YL

IP/CENTER CHASSIS (1701)
62 N5U(+) 18YL

TERMINATING RESISTOR (8954)
A

A5RL(+) 18YL
A5RL(-) 18GN 120 OHMS

J1939- F2

A5(-) 18GN

61

C

A5U(-)

N5U(-)

18GN

18GN

BENDIX/TAKATA LOW ROOF CONN
(16B)

J1939- J

A5CA(-) 18GN

J1939+ K

A5CA(+) 18YL

DIAGNOSTIC CONNECTOR
(1650)

J1939+ C J1939- D

A5B(+) 18YL
A5B(-) 18GN

J1939 ADAPTER (1024)
L

A5RK(+) 18YL
A5RK(-) 18GN

@A5V(+) 18YL
@A5V(-) 18GN
*A5V(+) 18YL
*A5V(-) 18GN
A5RK(+) 18YL
A5RK(-) 18GN

ROLLTEK SEAT (1926)
C J1939+ D J1939-

A5D(+) 18YL
A5D(-) 18GN

INSTRUMENT CLUSTER (1501)
12 J1939+
11 J1939-

A5RM(+) 18YL
A5RM(-) 18GN

K A5RH(+)
18YL J

G

A5RJ(+)

18YL

F

A5RJ(-)

18GN

D A5RH(-)
18LTGN C

SART CLOCK MODULE (1610)

A5S(+) 18YL

C J1939+

A5S(-) 18GN

D J1939-

B

CHK

DATE

CHAN GE

MJV042858OCT16 INITIAL RELEASE.

* W/ENHANCED VCM FEATURE @ W/2010 LH FUSE BLOCK

REV

R E FE R EN C E

A 93638F

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93638F 28SEP16 AE08058096

SHEET
11A

Figure 37 J1939 Data Link with Rolltek Seat Wiring

37

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.26. CAB J1939 WITH ALL OPTIONS (CONT.), P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 WITH ALL OPTIONS (CONT)

J1939 ADAPTER (1024) CH3_11

A5RF(+) 18YL

A5RF(-) 18GN

J1939 ADAPTER (1024) CH3_11

J1939

ADAPTER

(1025)

M

L

K

J

H

GF

E

D

C

B

A

A5K(-) 18GN
A5RE(-) 18LTGN A5HA(-)
18GN A5RD(-)
18GN

A5RD(+) 18YL
A5HA(+) 18YL A5RE(+) 18YL A5K(+) 18YL

IVIS DATA LINK CONN
(1981) CH3_19

A5FD(+) 18YL

MODULE

D7

D8

INT ER CO NNECT

(1960)

A5FD(-) 18GN

A5K(-) 18GN

A5HA(+) 18YL A5K(+) 18YL

7

6

J1939 HIGH 1

J1939 LOW 1

VORAD VS-400 DIU CONNECTOR
(1943M)

9
J1939 HIGH 1

10
J1939 LOW 1

T E LE MAT I C S MODULE J1
(1963)

A
J1939 HIGH 1

B

WABCO ON GUARD

J1939 DRIVER INTERFACE

LOW 1

UNIT (1944)

A5HA(-) 18GN

M

L

K

J

H

G FE

D

C

B

J1939

A

ADAPTER

(1026)

IVIS DATA LINK CONN (1981) CH3_19

A5R(+) 18YL A5RB(+) 18YL A5P(+) 18YL A5RC(+) 18YL A5L(+) 18YL A5L(-) 18GN A5RC(-) 18LTGN A5P(-) 18GN A5RB(-) 18GN
A5R(-) 18GN

L

C

J1939 HIGH 1

J1939 LOW 1

COMPASS SPLICE CH3_13 BENDIX ABS (1400) CH3_10

VEHICLE INFORMATION DISPLAY (1550)

COMPASS SPLICE CH3_13 BENDIX ABS (1400) CH3_10

IP / ENG (1702) CH3_13

IP / INTER B7 CONNECTOR
(1962)

B8
A5K(-) 18GN
A5K(+) 18YL

J1939 15 LOW 1

13

J1939 HIGH 1

IP / ENG (1702) CH3_13
TIRE PRESSURE MODULE (8952)

CHK

DATE

CHAN GE

012 07FEB13 ADDED CIRC A5FD(+)

AND A5FD(-).

REV

R E FE R EN C E

D 91662T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

09MAR09

AE08058096 012

Figure 38 Cab J1939 with All Options (Cont.)

38

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.27. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIH AG AR PATM ER 3
CAB J1939 WITH ALL OPTIONS (CONT)

IGNITION RELAY #2 (1012 / 1014) CH3_08
IGNITION RELAY #3 (1012 / 1014) CH3_08 A11-GKJ 6WH

#A13FB 12PK

FUSE F5-D (1014-G3)

#A13FK 12PK
*(A13FA) A11-GBA
14WH

FUSE F5-H (1014)

C4 D4 A28V

10A

18TN

A28-GBF 18WH

COMPASS (1912)

1 BATTERY

4

GROUND

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
J1939 ADAPTER (1026) CH3_12

A5RB(+) 18YL
A5RB(-) 18GN

A5C(+) 18YL
A5RC(+) 18YL

A5RC(-) 18GN

A5R(+) 18YL

A5C(-) 18GN

CAN HIGH
2 CAN LOW
3

A5R(-) 18GN

A5RA(+) 18YL
A5RA(-) 18GN

BENDIX ABS (1400)
8
7
3 WABCO ABS
(1420) 1

A5N(+) 18YL
A5N(-) 18GN
A5N(+) 18YL
A5N(-) 18GN

A5R(+) 18YL
A5R(-) 18GN
J1939 ADAPTER (1026) CH3_12

SLEEPER HVAC CONTROLLER BODY CONTROLLER #J5

(5210)

(#1602)

J1939- F6

A5E(+) 18YL

I/P ENGINE (1702)
11

17

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3

A5SB(+) 18YL

TERMINATING RESISTOR (1657)
A

120 OHMS

J1939+ F5

A5E(-) 18GN

C A5SB(-)
18GN

H5S(-) 18GN
H5S(+) 18YL

# W/ LONESTAR

CHK

DATE

CHAN GE

0486 30DEC11 ADDED R/D 1602.

REFERANCE 5210.

IP / SLEEPER

CONNECTOR

36

35

(5000)

REV

R E FE R EN C E

E 82357E

DRAWN
-
RELEASE NO.
-

A5K(-) 18GN
A5K(+) 18YL

NO IDLE CONTROLLER (5216) CH3_16

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE
-

PART NO.
AE08058096

AUX HEATER CONTROLLER (#5210) CH3_16
SHEET
013

Figure 39 Cab J1939 with All Options (Cont.)

39

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.28. CAB J1939 WITH ALL OPTIONS (CONT.), P. 13A
Figure 40 Cab J1939 with All Options (Cont.)
40

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.29. CAB J1939 ENGINE WITH ALL OPTIONS (CONT.), P. 13B
Figure 41 Cab J1939 Engine with All Options (Cont,)
41

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.30. CAB J1939 ENGINE, P. 14

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIH AG AR PATM ER 3
CAB J1939 ENGINE

W/ MANUAL TRANSMISSION

IP / ENGINE CH3_10,12
J1939 TERMINATING RESISTOR (7110)

K5R(+) 18YL
K5R(-) 18GN

A

K5TB(+)

18YL

120 OHMS
C

K5TB(-) 18GN

K5S(-) 18GN
K5S(+) 18YL

ECM CONNECTOR (6018)
47 J1939-
34 J1939+

W/ AUTO TRANSMISSION & ULTRASHIFT GEN3 TRANSMISSION

K5TA(+) 18YL
K5TA(-) 18GN

IP / ENGINE CH3_10,12
EATON GEN3 TCM CONNECTOR
(7105)

K5R(+) 18YL
K5R(-) 18GN

J1939+ 3 J1939- 2

K5V(+) 18YL
K5V(-) 18GN

A

J1939 TERMINATING
RESISTOR (7110)

120 OHMS
C

K5TB(+) 18YL
K5TB(-) 18GN

K5S(+) 18YL
K5S(-) 18GN

ECM CONNECTOR (6018)
34 J1939+
47 J1939-

CHK

DATE

C HA NG E

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE RE N CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

09MAR09 AE08058096

SHEET
014

Figure 42 Cab J1939 Engine

42

3.31. CAB J1939 ENGINE ­ ISX, P. 14A

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 43 Cab J1939 Engine ­ ISX
43

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.32. J1939 CHASSIS, P. 15
Figure 44 J1939 Chassis
44

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.33. J1939 CHASSIS (CONT.), P. 15A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
J1939 CHASSIS (CONT)

CHAPTER 3

J1939 CENTER TO FWD
(9769M)
A

M5U(+) 18YL
M5U(-) 18GN

M5UE(+) 20YL
M5UE(-) 20LTGN

BENDIX WINGMAN (8903)
2 6

M5UD(+) 18YL
M5UD(-) 18GN

C
J1939 FWD TO CENTER (9770M) A

M5U(+) 18YL
M5U(-) 18GN
M5UB(+) 18YL
M5UB(-) 18GN

M5UA(+) 18YL

SMARTIRE TPMS (8993F)
12

M5UA(-)

11

18GN

8 5

M67Y 20PK M67-GG 20WH

M5UH(+)

18YL

FORWARD

C

CHASSIS

38

37

CONN

(1700F)

M5UH(-) 18GN

CHK

DATE

CHAN GE

012 07FEB13 CAV 6 AND 5 WERE

3 AND 1.

REV

R E FE R EN C E

B 91662T

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058096

SHEET
15A

Figure 45 J1939 Chassis (Cont.)

45

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.34. J1939 CHASSIS (CONT.), P. 15B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 3
J1939 CHASSIS (CONT)

J1939 CENTER TO FWD (9769M)
A

M5UK(+) 18YL
M5UK(-) 18GN

M5UF(+) 20YL
M5UF(-) 20LTGN

WABCO RADAR (8902)
4 5

M5UD(+) 18YL
M5UD(-) 18GN

M5U(+) 18YL
C
M5U(-) 18GN

J1939 FWD TO CENTER (9770M)

A

M5UB(+)

18YL

M5UB(-) 18GN

M5UH(+) 18YL
C
M5UH(-) 18GN

M5UA(+) 18YL
M5UA(-) 18GN

SMARTIRE TPMS
(8993F) 12
11

1 6

M67CA 20PK M67-GA 20WH

38

37

FWD CHASSIS CONN
(1700F)

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

16NOV10 AE08058096

SHEET
15B

Figure 46 J1939 Chassis (Cont.)

46

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.35. J1939 CHASSIS (CONT.), P. 15C

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
J1939 CHASSIS (CONT)

CHAPTER 3

IP/CENTER CHASSIS (1701) CH3_10

J1939 FORWARD TO CENTER
(9770F/9770M)
N5U(+) 18YL A N5UB(+) 18YL

*M5UB(+) 18YL
*M5UH(+) 18YL
M5UB(+) 18YL
M5UH(+) 18YL
M5UB(+) 18YL M5U B( +) 18YL
M5UB(+) 18YL

M5UD(+) 18YL

TERMINATING RESISTOR (8954) CH3_15

IP/CENTER CHASSIS (1701) CH3_10

C N5UB(-)
18GN
N5U(-) 18GN

*M5UB(-) 18GN
M5UB(-) 18GN
M5UH(-) 18GN
M5UB(-) 18GN
M5UB(-) 18GN
M5UB(-) 18GN

M5UA(-) 18GN

IP CENTER CHASSIS (1701F)
CH3_10,11

J1939 CENTER TO FORWARD
(9769F/9769M)
C N5UB(-)
18GN N5U(-)
18GN
N 5U (+ ) 18YL A
N5UB(+) 18YL

*M5UH(-) 18GN
*M 5U(- ) 18GN
M5U(-) 18GN
M5UB(-) 18GN
M5UK(-) 18GN M5UK(-) 18GN
M5U(-) 18GN
*M5UK(-) 18YL
*M5U(+) 18YL
M 5U ( +) 18YL
M5U(+) 18YL
M5U(+) 18YL M5U(+) 18YL
M5UK(+) 18YL
* M5 UK( +) 18YL

* W/WABCO ONGUARD RADAR ARS327

M 5 UD(+ ) 18YL

*M5UD(-) 18GN
*M5UD(+) 18YL

*M 5UF (+ ) 20YL
*M 5UF (+ ) 20YL
M5UF(+) 2 0 YL
M5U E( +) 18YL
M5U E( +) 18YL

WABCO RADAR ARS327 (8904) CH4_39
SMARTIRE TPMS RECEIVER (8993F) CH10_26
WABCO RADAR (8901) CH4_39

*M5UF(-) 20GN
M5UF(-) 20 LT GN M5UA(+)
18YL

WABCO RADAR ARS327 (8904) CH4_39
SMARTIRE TPMS RECEIVER (8993F) CH10_26 WABCO RADAR (8902) CH4_39
SMARTIRE TPMS RECEIVER (8993F) CH10 _26

M5UE(-) 20 LT GN
M5UE(-) 20 LT G N
*M5UF(-) 18GN
*M5UA(-) 18GN
M5UA(-) 18GN
M5UA(-) 18GN

BENDIX WINGMAN (8903) CH4_39
WABCO RADAR ARS327 (8904) CH4_39

M5UA(-) 18GN
*M5UA(+) 18YL
M5UA(+) 18YL
M5UA(+) 1 8 YL

SMARTIRE TPMS RECEIVER (8993F) CH10_26

CHK

DATE

CHAN GE

012 13MAR13 ADDED CIRCUITS FOR

WABCO ONGUARD RADAR ARS327.

REV

R E FE R EN C E

C 91758M

DRAWN

NA ME

23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

75116N 26MAY11 AE08058096

SHEET
15C

Figure 47 J1939 Chassis (Cont.)

47

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.36. J1939 CHASSIS (CONT.), P. 15D

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
J1939 CHASSIS (CONT)

J1939 CENTER TO FWD (9769M)
A

M5UK(+) 18YL
M5UK(+) 18YL
M5UK(-) 18GN

M5UF(+) 20YL
M5UF(-) 20GN
M5UF(+) 20YL
M5UF(-) 20GN

CHAPTER 3
WABCO RADAR ARS327 (8904)
3 6

M5UD(+) 18YL
M5UD(-) 18GN

M5U(+) 18YL
C
M5U(-) 18GN

M5UA(+) 18YL
M5UA(-) 18GN

SMARTIRE TPMS
(8993F) 12
11

J1939 FWD TO CENTER
(9770M)
A

M5UB(+) 18YL
M5UB(-) 18GN

M5UH(+) 18YL
C
M5UH(-) 18GN

M67YB

20PK

1

M67YC 20PK

2

8

M67YA 20PK M67-GA 20WH

38

37

FWD CHASSIS CONN
(1700F)

CHK

DATE

CHAN GE

012 13MAR13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91758M

DRAWN

NA ME

23077935 CIRCUIT DIAGRAM, PROSTAR,

RELEASE NO.

D ATE

PART NO.

91758M 12FEB13 AE08058096

SHEET
15D

Figure 48 J1939 Chassis (Cont.)

48

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.37. J1939 WITH SLEEPER, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

J1939 WITH SLEEPER

IP / SLEEPER (5000)

N/ NO IDLE HVAC

SLEEPER HVAC CONTROLLER (5210)
J1939- 16

H5SA(-) 18GN

#H5S(+) 18YL
#H5S(-) 18GN
H5S(-) 18GN
H5S(+) 18YL

35 36
2 1

#A5K(-) 18YL
#A5K(+) 18YL
H5K(-) 18GN
H5K(+) 18YL

J1939+ 15

H5SA(+) 18YL

CHAPTER 3
# W/LONESTAR

TERMINATING

RESISTOR

(1657)

CH3_13

TERMINATING

RESISTOR

(5930M)

C H5T(-)
18GN

120 OHMS

H5T(+)

A

18YL

W/ NO IDLE HVAC - MECHRON APU W/ 73 CAB

IP / SLEEPER (5000)

H5S(-) 18GN
H5S(+) 18YL

2 H5K(-)
18GN 1
H5K(+)
18YL

TERMINATING

RESISTOR

(1657) CH3_13

APU / PDC (5031)

H5MB(-)

4

18GN

H5MB(+)

18YL

5

H5MA(-) 18GN
H5MA(+) 18YL

AUX HVAC - BEHR NO IDLE CONTROLLER 1
(5216)

J1939- 16

H5SA(-) 18GN

H5T(-) 18GN

TERMINATING RESISTOR (5930M)
C

120 OHMS

J1939+ 15

H5SA(+) 18YL

A H5T(+)
18YL

W/ NO IDLE HVAC - MAXXPOWER APU W/56 CAB

AUX HVAC - BEHR NO IDLE CONTROLLER 1
(5216)

J1939- 16

H5SA(-) 18GN

H5MA(-) 18GN
H5MA(+) 18YL

IP / SLEEPER (5000)

H5S(-) 18GN
H5S(+) 18YL

2 H5K(-)
18GN 1
H5K(+)
18YL

TERMINATING RESISTOR (1657) CH3_13

H5T(-) 18GN
H5T(+) 18YL

MAXXSAVER APU DISPLAY (5033) CH12_07

MAXXSAVER APU (5034)
2 H5MB(-)
18GN

MAXXSAVER APU

J1939+ 15

H5SA(+) 18YL

H5MB(+)

1

18YL

CHK

DATE

CHAN GE

0488 03FEB15 UPDATED DESCRIPTION

FOR R/D 5216.

REV

R E FE R EN C E

C 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
016

Figure 49 J1939 with Sleeper

49

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.38. J1939 WITH SLEEPER (CONT.), P. 16A
Figure 50 J1939 with Sleeper (Cont.)
50

3.39. J1708 PRIVATE, P. 17

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 51 J1708 Private
51

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.40. J1708 PUBLIC, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

J1708 PUBLIC

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK % W/500K BAUD RATE

@FUSE F4-L(1013)

D3

C3 @A14JB

10A

12RD

FUSE F3-A (1012)

C1

D1 A14JB

12RD

10A

A14J 8RD

A 11 -GC A 12WH

CHAPTER 3

*A14 4RD
#A14 6RD

BTRY FEED CH3_34,34A
BTRY FEED CH3_01,01A

@A98H 18BK

A98-G 18WH

A98H 18BK

J1708 PUBLIC(+)
(1660)
A

A3B(+) 18DKBL

C A3M(+) 18DKBL

GROUND STUD (LOCATED AT LEFT SIDE
DASH MTD DUAL POST GND PLATE)
A3B(-) 18GY

J1708 PUBLIC(-)
(1661)
A

FG

BA

1708+ 1708BTRY
GND

DIAGNOSTIC CONNECTOR
(1650) C
A3M(-) 18GN

TRANSLATOR MODULE (1961)
8
9

B6 B7
A3M(+) 18DKBL
A3M(-) 18GY

MODULE PLATE INTERCONNECT (TELEMATICS / VORAD) (1960)

CADEC GPS CONN
(830M) CH4_51

%A13CE(+) 18DKBL
A3BD(+) 18DKBL

TCU

22 BR

2

22 RD 16

D

C

QUALCOMM TMCT
(1923)

EF

IP/SLEEPER (5010/1970)
H3BE(-) 18GY
H3BE(+) 18DKBL

%A13CE(-) 18GY
A3BD(-) 18GY

XATA (5940) XATA MODULE

D GN D ATA-

C

WH

C ATA+

E

A3BD(+)

18DKBL

E A3BD(-)
18GY

A3BD(+) 18DKBL

A3BD(-) 18GY

QUALCOMM IMCT

(5900)

QUALCOMM IMCT

H3BD(+) 18DKBL

A

H3BD(-)

18GY

B

DC

SATELLITE COMMUNICATION

AB

(1920)

ANTENNA

COMMUNICATION UNIT

18 RD 18 BN

K (J1708-/RX) J (J1708+/TX)

(5010 / 1970)

A3BD(+) 18DKBL

A3BD(-) 18GY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K E 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
018

Figure 52 J1708 Public

52

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.41. J1708 PUBLIC (CONT.), P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

J1708 PUBLIC (CONT)

CHAPTER 3

GROUND (1022)

15

*A11-GKJ 6WH

*A11-GBA 14WH

*A11-GBE 14WH

IVIS DATA LINK CONN (1981)

NEG STUD (1005)

C

D

B

F

G

A

PIN RCPT

GROUND STUD (1005) CH3_23

IVIS POWER CONN (1982)

A11-GFF 16WH
A1 4F DU 16RD

*A 11-G FE 14WH A11-GBE 14WH A11-GBE 14WH

J1939 ADAPTER
(1025) CH3_12

A5FD(+) 18YL
A5FD(-) 18GN

FUSE (1016)

A14FDT

CH3_01

14RD

J1708 PU BL IC( + )
(1660)

FUSE F2-F (1011) CH3_03A
A3FD(+) 18DKBL

F

A3BD(+)

18DKBL

IP / SLEEPER (5010 / 1970) D C

*A14FDT 14RD
QUALCOMM TMCT (5902)

TERRESTRIAL C OM MU NIC AT ION
UNIT (TCU)

XATA MODULE (1910)

A3FD(-) 18GY
A3BD(-) 18GY

1708+ 1708-

A3BE(+) 20DKBL

H3BD(-) 18GY
H3BD(+) 18DKBL

F 22 RD
E 22 BR

6TB1

7TB1

DATA LINK DATA LINK

(+)

(-)

J1939 ADAPTER
(1025)
H

E
A98A(+) 18DKBL
A3BD(+) 18DKBL

16 2
A3BE(+) 18YL
A3BE(-) 18GN

CD

A3BE(-) 20GY

A98B(-) 18GY
A3BD(-) 18GY

*A14FDU 16RD
FUSE F7-A (1016) CH3_02

FUSE F2-K (1011) CH3_02A
F

B A3BA(+) 18DKBL
* W/2010 LH FUSE BLOCK

TRIP

IP / SLEEPER

MASTER

D

C

(5010 / 1970) (5927)

H98B

B

18BK

H98A

18BK

A

35

36

IP / ENGINE (1702)
K3BA(+) 18GY
K3BA(-) 18DKBL

A3BA(-) 18GY
EATON GEN3 TCM CONNECTOR
(7105)
10 1708+

B
J1708 PUBLIC(-)
(1661)

11 1708-

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED R/D 1400 &

1420.

REV

R E FE R EN C E

E 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
019

Figure 53 J1708 Public (Cont.)

53

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.42. J1708 PUBLIC (CONT.), P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

J1708 PUBLIC (C0NT)

CHAPTER 3

J1708 PUBLIC(+) (1660)
A A3B(+) 18DKBL

FUSE F4-L (1013)

%A14JB

D3

C3

12RD

FUSE F3-A (1012)

C1

D1

10A

A14JB 12RD

A14J 8RD

*A14 4RD
#A14 6RD

BTRY FEED (1000B) CH3_34,34A
BTRY FEED (1001) CH3_01,01A

%A98H 18BK

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE
DASH MTD DUAL POST GND PLATE) (1005)

A98H 18BK A98-G 18WH

J1708 PUBLIC(-) (1661)
A A3B(-)
18GY

E

A3BD(+)

18DKBL

MOTIENT

MOBILE MAX

(1932)

F

G

A3BD(+) 18DKBL

1708(+) 1708(-)
BTRY GND

FG

BA

DIAGNOSTIC CONNECTOR (1650)

E A3BD(-)
18GY

QUAL COMM (1925F)

H3BD(-) 18GY
H3BD(+) 18DKBL

G J1708(-) F J1708(+)

A3BD(-) 18GY

QUALCOMM OMNIVISION ACCESSORY
(1919/1919A)

D

J1708(-)

C

J1708(+)

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING % W/ 2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0638 14OCT14 ADDED EFFECT W/ 2010 D 92715R

LH FUSE BLOCK.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
020

Figure 54 J1708 Public (Cont.)

54

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.43. GROUND ­ CAB, P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
A 11 -GK C 12WH

GROUND - CAB

CHAPTER 3

E CAB GROUND

BODY CONTROLLER#J2 (1604)

GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

* W/ 2010 LH FUSE BLOCK

GROUND ADAPTER (1023)
11 1
8

*A72-GC 18WH
A72-GC 18WH
*A72-GA 18WH
A72-GA 18WH
A 11 -GC B 12WH
A67-GK 18WH

A67-GA 18WH

AUX TRAILER RELAY (1017) CH10_06A AUX TRAILER SOCKET RELAY (1016) CH10_06 AUX TRAILER RELAY (1017) CH9_16B AUX TRAILER SOCKET RELAY (1016) CH9_16
GROUND STUD CH3_25
FORWARD LOOKING RADAR UNIT (8901) CH4_28

2
4 7 9 3
10 5 6
12
14 13

A67-G 18WH
*A56-GT 18WH
A56-GT 18WH
A97-G 20WH *A97-GA 18WH A97-GA 18WH A19-GB 18WH *A19-GB 18WH A54-GX 16WH *A54-GX 16WH
A17-GC 18WH
*A17-GC 18WH
A65-GW 18WH
*A65-GW 18WH
A78-GA 16WH
A78-GB 16WH
A75T-G 18LTGN
A72A-GA 18OR
A72-GB 18WH
A11-GC 12WH

A67-GM 18WH
A67-GY 18WH
A67-GD 18WH

WABCO ONGUARD DIU (1944) CH4_28
FORWARD LOOKING RADAR UNIT (8901) CH4_28
VORAD VS-400 DIU CONNECTOR (1943M) CH4_28
TRAILER LEFT TURN RELAY (1015)CH9_13A TRAILER LEFT TURN RELAY (1011) CH9_13, ACCESSARY RELAY# 2,4 (1011,1013) CH3_09 PREDICTIVE CRUISE CONTROL (1776) CH4_049
SART MODULE (1610) CH3_34
SART CLOCK MODULE (1610) CH4_34 FUEL HEATER RELAY (1015) CH8_05 FUEL HEATER RELAY (1019) CH8_5A
SKIRT LIGHT RELAY (1010) CH9_12 SKIRT LIGHT RELAY (1019) CH9_12A
CRANK RELAY (1010) CH5_01
CRANK RELAY (1010) CH5_01
CUSTOMER WORK LIGHT RELAY (1010) CH9_22,23
CUSTOMER WORK LIGHT RELAY (1020) CH9_22A,23A
DRIVER POWER MIRROR (3000) CH4_05 PASSENGER POWER MIRROR (3003M) CH4_05
ENGINE PRE HEAT / NO IDLE HEAT CONTROL / PARKED HEAT VALVE 1B (1115M / 1017 / 4204) CH12_06,10 RIGHT BLANK OPTIONAL WARNING LIGHTS (1510)CH8_06
AUXILLARY TRAILER SWITCH (1110M)CH9_16, 16B
MOBILEYE GROUND & WIPER SIGNAL (381)CH04_40

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS H 93638F

'NEXT GENERATION'.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

09MAR09

AE08058096 021

Figure 55 Ground ­ Cab

55

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.44. GROUND ­ CAB (CONT.), P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

GROUND - CAB (CONT)

CHAPTER 3

A92-GAH 18WH
A11-GC 18WH

ALLISON TC10 SHIFT SELECTOR (1852) CH11_13
CUSTOMER ACCESSORIES CONTROL (1112M) CH4_26

A11-GAM 18WH

SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_12,12A REMOTE START / STOP RELAY # 2 (1018) CH7_07, CH7_7A

A11-GAA 14WH
NEGATIVE STUD (1004)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

A14-GAC 18WH

SINGLE CUSTOMER ACCESSORY
A14-GAG 18WH

A11-GAE 16WH
A14-GSA 18WH
A14-GSB 18WH

DUAL CUSTOMER ACCESSORY
A14-GAG 18WH

@A14-GSB 18WH
A14-GSC 18WH

A14-GSD 18WH

@A14-GSD 18WH

A11B 18WH
A11-GAL 18WH
A63-GAJ 18WH
A63-GAK 18WH
A11-GAL 18WH
A22-GAN 18WH

A11-GAP 18WH
A84-GAF 16WH
A92-GAH 16WH

A65-GAD 16WH

LATCHING RELAY (1007) CH3_03
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY #1 RELAY (1019) CH4_26
CUSTOMER ACC #1 (1017) CH4_26A
CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M)CH4_27,27A CUSTOMER ACCESSORY RELAY # 2 (1018/1019) CH4_27
CUSTOMER ACC #2 (1017) CH4_27A
ROLLTEK (1127M) CH4_54
RAND MCNALLY GPS DISPLAY (2223) CH4_43
FLOOR LIGHT (1907) CH9_17 RIGHT BLANK OPT WARNING LIGHT (1510) CH8_06 VEHICLE INFORMATION DISPLAY (1550) CH4_23 TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952) CH10_01
PANIC BUTTON (1111M) CH4_15
CIGAR LIGHTER (1903) CH4_02
SHIFTER CONNECTION (7905) CH11_03
CUSTOMER SUPPLIED WORK LIGHTS (HIGH MOUNTED) (2201/2200) CH9_22
@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

MJV042858OCT16 ADDED R/D 1127M AND

CIRCUIT A11B/18WH.

REV

R E FE R EN C E

G 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
022

Figure 56 Ground ­ Cab (Cont.)

56

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.45. GROUND ­ CAB (CONT.), P. 23

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
GROUND - CAB (CONT)

A 11 - G B E 14WH

PEOPLE NET CONN (1938) CH4_30B, IVIS DATA LINK (1981) CH3_19

CHAPTER 3

A11 -G BH 18WH

PEOPLE NET COM MUNICATION (1939) CH4_30E

A75-GBM 18WH
A 11 - G B A 14WH
A28-GBF 18WH

HE ATE R CONTROLLE R BLOWER MODULE (1230) CH12_24

A 11 - G K J 6WH

GROUND STUD (1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

COMPASS MODULE (1912) CH3_10,13

A11 -G BD 18WH
A11 -G BC 18WH
A86-GBB 16WH
A58-GBG 16WH
A13-GBK 18WH
A 11 - G B E 18WH
A 11 - G BE 18WH
* A 11 - G B E 16WH
A11 - G B E 16WH
A53-GBE 18GY
A11- G BH 18WH
A11 -G BH 16WH
A62-GBN 18WH
#A 13-G BP 18WH
*A 11 -G B P 18WH
* A 11 - G B E 18WH

PANIC BUTTON (1111 M ) CH4_15
AUX POWER (1901) CH4_02
LIGHTED AIR SHIELD (1906) CH9_20
IGNITION RELAY # 1 (1011 / 1013) CH3_05
TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07 QUALCOMM TMCT / QUALCOMM IMCT (1923 / 1920 / 5900) CH4_09,12,14 BRAKE INPUT / QUALCOMM OMNIVISION POWER (1812 / 1918) CH4_17,29 XATA CONNECTOR (1910) CH4_16 TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07
QUALCOMM MVPC KEYBOARD (1922) CH4_13 BRAKE INPUT / MOTIENT MOBILE MAX POWER (1812 / 5904) CH4_16,17,31 T RI -PA C (1116M) CH7_10
BEACON LIGHT S/W ( 111 7 M ) CH4_24
TAKATA LDW ROOF CONN (15B) CH4_35
QUALCO MM PA NIC B UTTON (5901) CH4_14

* W / TA KATA/ COGN EX LANE DEPART # W/ BEACON LIGHT

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 07FEB13 ADDED: CIRC A11-GBE, D 91662T

A11-GBH AND A75-GBM.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
023

Figure 57 Ground ­ Cab (Cont.)

57

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.46. GROUND ­ CAB (CONT.), P. 24

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
GROUND - CAB (CONT)

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A 11 -GC A 12WH

A11-G 8WH
A74-G 18WH A86-G 18WH A11-GKE 16WH A98-G 18WH
A11-GA 18GY
A82-G 16WH A11-GKD 18WH
A63-G 18WH
A63-GK 18WH
A63-GA 16WH
A11-GL 18WH

SLEEPER BOX GROUND (5002) CH3_28
HVAC CONTROLLER (1200) CH12_02
RADIO CONNECTOR (1300) CH4_18
GAUGE CLUSTER #1 (1500) CH4_04,CH9_16
DIAGNOSTIC CONNECTOR (1650) CH3_11,18
CLOCKSPRING / TURN SIGNAL SW (1801 / 1802) CH4_04,22

WIPER MOTOR (4500) CH4_21
SWITCH PACK (1101M) CH4_20
DRIVER SIDE COURTESY LIGHT (3400) CH9_03,04

PASS SIDE COURTESY LIGHT (3400) CH9_03,04

ROOF / IP (2000) CH3_26, CH9_03,04,11

BODY CONTROLLER #J5 (1602)

E16

CHASSIS GROUND

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
024

Figure 58 Ground ­ Cab (Cont.)

58

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.47. GROUND ­ CAB (CONT.), P. 25

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
GROUND - CAB (CONT)

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

A11-GKJ 6WH

A75-G 12WH
A75-GC 10WH
A11-GCB 12WH

HVAC LPM (1220) CH12_03
AUX HEATER LPM / SLEEPER HVAC LPM (5214) CH12_05,10
GROUND ADAPTER (1023) CH3_21

A81-G 10WH

A81-GA 12WH
A81-GC 12WH

DRIVER / PASSENGER DOOR PODS (3202M) CH4_03

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED LONESTAR IN

B 75116N

TITLE. REMOVED CIRC A11-GKB.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
025

Figure 59 Ground ­ Cab (Cont.)

59

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.48. GROUND ­ CAB (CONT.), P. 26

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT C DIHAAGPRA TM ER 3
GROUND - CAB (CONT)

ROOF / IP 2000-3

D63-GA 16WH

D63-GL 16WH
D86-GF 16WH
D63-GE 18WH
D63-GF 18WH
D63-GM 18WH

CONSOLE / ROOF STANDARD (2500) CH4_01
CB RADIO POWER (SLEEPER) (2303) CH4_01
MAP READING LIGHT (2103) CH9_04 MAP READING LIGHT (2102) CH9_04
ROOF / DOME LIGHT (2101) CH9_04

A63-GA 16WH

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
026

Figure 60 Ground ­ Cab (Cont.)

60

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.49. GROUND ­ CHASSIS, P. 27

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
GROUND - CHASSIS

CHAPTER 3

GROUND ADAPTER #1 (8800)

B

M64-GA

C

16WH

M64-GB

16WH D
M19-GA

14WH

E

M54-GA

16WH

M78-G

16WH

F

M85-GA

16WH A
M11-GD

12WH

M11-GC 12WH

RADIATOR GROUND CH8_05

M 11 - G A 14WH
M 11 - G B 14WH
M11-GBB 16WH
M11-GBC 16WH
M11-G 10WH

% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX
LEFT FOG LIGHT # W/ LONESTAR (8201) CH9_05 RIGHT FOG LIGHT (8200) CH9_05 FUEL HEATER (8550) CH8_05
CONNECTION FOR CUSTOMER SUPPLIED LIGHTS (8050) CH9_12 RIGHT / LEFT HEATED HOOD MTD MIRRORS (8070/8071) CH4_6A ELECTRIC HORN (8311 / 8312) CH4_04
LEFT / RIGHT HEADLIGHT CONNECTOR (8001 / #8002 / 8000 / #8003) FRONT LEFT / RIGHT TURN LIGHT (8001) CH9_06,10
LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER (8100) CH9_10
RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER (8101) CH9_10

CHASSIS GROUND ADAPTER (8806)

A

N107-GB

18TN

B

N107-GA

18TN

C

N107-GC

18TN

D

N11-GU

16WH E
N11-GJ

16WH

CHASSIS GROUND ADAPTER (8803)
F

E N39-G

16WH B
N10-G

C

12WH

N104A-G

18WH A
N11-GA

10WH

GROUND ADAPTER (8804)

A

N11-GB

10WH B
N59-G

14WH

C

N59-GA

14WH

D

N49-G

18WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
REAR BRAKE WEAR SENSOR (8965 / 8967) CH10_19 FRONT BRAKE WEAR SENSOR (8961) CH10_18 FORWARD REAR BRAKE WEAR SENSOR (8962 / 8963) CH10_19 VEHICLE SENSOR MODULE (8950) CH10_18
LEFT SIDE AIR DRYER (9900 / 9901 / 9902) CH10_02
TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01,02 AUTO START / STOP (9999A) CH7_015
LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE/ 400B CENTRE GROUND
AIR SOLENOID 4 - PACK (9736) CH10_03 2ND AIR SOLENOID 4 - PACK (9737 / 9737A) CH10_04 CENTER CHASSIS / REAR CHASSIS (9800) CH8_08
W/ TWO DIFF LOCK WARN LT

E

N65-G

16WH

F N65-GA

14WH

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 07FEB13 ADDED: CIRC M78-G,

D 91662T

N104A-G. RMVD: CIRC N104A-G AND M11-GC.

DAY CAB WORK LIGHT (9718) CH9_22
CUSTOMER SUPPLIED WORK LIGHT (LOW MTD) (9719 / 9719A / 9720 / 9720A) CH9_22

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
027

Figure 61 Ground ­ Chassis

61

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.50. GROUND ­ SLEEPER, P. 28

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 3
GROUND - SLEEPER

H11-G 8WH

H11-GM

SLEEPER BOX 10WH

GROUND

(5002-A)

A11-G

8WH

H63-GD 18WH

H11-GS 18WH

SLEEPER GROUND ADAPTER (5007) CH3_29
GROUND STUD CH3_24
SLEEPER DOME LIGHT RELAY (5001) CH9_18, CH9_18A
SLEEPER ACCESSORY RELAY (5001) CH12_05,09
RIGHT CRESENT LIGHT (#5126) CH9_17A

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
(5004)

H11-GSK 10WH

H11-GSN 10WH

H11-GSJ 18WH

# W/LONESTAR

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 30DEC11 ADDED: CIRCUITS FOR

B 82357E

SLEEPER LONESTAR & LONESTAR IN TITLE.

H63-GSD 18WH
#H63-GSA 18WH

LOWER BUNK READING LIGHT (5130) CH13_01
SLEEPER FUSE CENTER (5001) CH9_18A
12V POWER SOURCE (#5125) CH13_03

H86-GSC 16WH
H63-GJB 18DKBL
#H86-GSA 16WH
H63-GJA 18WH
H65-G 16WH
H63-GB 16WH
#H63-GSB 18WH
H63-GSA 18DKBL H63-GSB 18DKBL #H63-GSC
18WH H86-GSA
16WH

12V POWER SOURCE (5005) CH13_03

RIGHT FLOOR LIGHT (5129) CH9_17

CENTER CRESENT LIGHT (#5129) CH9_17A

SLEEPER CONTROL PANEL (5130) CH13_003

LEFT FLOOR LIGHT (5128) CH9_17
LEFT CRESENT LIGHT (#5128) CH9_17A
BACK PANEL (5300) CH9_23
ROOF HARNESS (#5103) CH9_18A
ROOF HARNESS (5102) CH9_18
UNDER BUNK LIGHT LEFT (5015) CH13_02

LUGGAGE LIGHT RELAY (5001) CH13_02
UNDER BUNK LIGHT RIGHT (5020) CH13_02
12V POWER SOURCE (5003) CH13_03

H62-GSD 18WH
H63-GSF 18WH

ACCENT LIGHT DIMMER (512) CH9_19
SLEEPER CONTROL PANEL (#5130) CH9_024
DOME / FLOOR LIGHT / ACCENT LIGHT DIMMER (5124 / 512) CH9_19
SLEEPER CONTROL PANEL (#5130) CH9_024

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
028

Figure 62 Ground ­ Sleeper

62

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.51. GROUND ­ SLEEPER (CONT.), P. 29

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 3
GROUND - SLEEPER (CONT)

SLEEPER GND ADAPTER (5007) 1
2

H11-GM 10WH
H58-G 16WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)
LIGHTED AIR SHIELD (SLEEPER) (5117) CH9_20

#H65-CG 16WH

#H65-GJ 16WH
#H65-GH 16WH
#H86-GHX

BEACON LIGHT RIGHT SIDE (5135)CH9_25
BEACON LIGHT LEFT SIDE (5134)CH9_25

18LTGN

3

H86-GH

#H86-GHY

AMPLIFIER CONNECTOR A

16LTGN

18LTGN

(5313) CH4_19

#H86-GHZ

4

H65-GE

18LTGN #H65-GC

RIGHT OPTIONAL WORK LIGHT

16WH

16WH

(5119) CH9_23

#H65-GD

LEFT OPTIONAL WORK LIGHT

W/ NO IDLE HEAT

16WH

(5118) CH9_23

H75-GB 18LTGN

NO IDLE CONTROLLER 1 (5216) CH12_11

13
6 5 7
11

H75-GSX 14WH

H75-GAS 18LTGN
H75-GAK 16LTGN

H75WK 18WH
#H11-GMB 18WH

H75WG 18WH
H104-GB 18DKBL
H86-GK 18WH
H86-GHW 18LTGN H11-GSP
14WH
H11-GSD 18WH
H11-GMB 18WH

NO IDLE ENGINE BEHR (5222) CH12_06 (5220) CH12_16 BERGSTROM

SLEEPER CONTROL PANEL (#5130) CH

CHS MODULE CH12_11, CH12_19 (5219)

ESPAR HEATER CHASSIS MODULE (#5219) CH

NO IDLE ESPAR HEATER (5238) CH12_12 NO IDLE WEBASTO HEATER (5236) CH12_13,14
SLEEPER CONTROL PANEL (#5130) CH7_08A

REFRIGERATOR (5500) CH13_04
REMOTE RADIO (5303) CH4_33

REFRIGERATOR (#5502) CH13_04
SLEEPER CONTROL PANEL(#5130) CH4_33

POWER PANEL

B

GROUND

(5006)

TRIPMASTER (5927) CH9_07

QUALCOMM IMCT (5902) CH4_11

QUALCOMM IMCT (5900) CH4_14

H11-GMC 18WH

QUALCOMM IMCT W/ MVPC KEYBOARD (5903) CH4_14

H11-GMD 18WH
H11-GMC 18WH

XATA MODULE (1911-A) CH4_17
QUALCOMM IMCT (5900) CH4_14

#H11-GMA 18WH

#H11-GMC 18WH

QUALCOMM IMCT W/ MVPC KEYBOARD (5803) CH4_14

#H11-GMB 18WH

QUALCOMM IMCT

(5900) CH4_14

AUX HEATER CONTORLLER

#H75-GB 18WH

(5210) CH12_05

H77NV 16LTGN

9

NO IDLE EXTERNAL MODULE

H77NT

H77NU

(5232) CH12_11

14LTGN

18LTGN

12

BUNK FAN / SKYRISE BUNK FAN

H76-G

/ LOW ROOF BUNK FAN

18WH

(1305 / 5222 / 5221) CH13_06

#H86-GSB

12V POWER SOURCE #1

16WH

(5600) CH13_004

# W/LONESTAR

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED CIRCUIT FOR

C 82357E

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

SLEEPER LONESTAR & LONESTAR IN TITLE.

61802Y 09MAR09 AE08058096

029

Figure 63 Ground ­ Sleeper (Cont.)

63

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.52. GROUND ­ SLEEPER (CONT.), P. 30

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 3
GROUND - SLEEPER (CONT)

SLEEPER GND ADAPTER (5007)
8

#H63-GU 18WH

10

H11-GT

14WH

#H63-GU 18WH

W/ WARDROBE & UPPER BUNK LIGHTS

H63-GX 18WH

WARDROBE CABINET / UPPER BUNK READING LIGHT (5109 / 5131) CH13_01

W/ WARDROBE LIGHTS ONLY

H63-GK 18WH

WARDROBE CABINET (5109) CH13_01

W/ UPPER BUNK READING LIGHT ONLY

H63-GU 18WH
#H63-GK 18WH
#H63-GUB 18WH

UPPER BUNK READING LIGHT (5131) CH13_01
LOWER CABINET (5136) CH4_19A
PASS UPPER CABINET (5014) CH4_19A

#H63-GUA 18WH
H63-GK 18DKBL

LOWER CABINET (5135) CH4_19A
SKY RISE CABINET LIGHT (5134) CH13_07
LOWER CABINET (5135) CH4_19A

14 # W/LONESTAR

H86-GSB 16WH
#H86-GSM 16WH

TV POWER SOURCE (5012 / 5013 / 5600) CH13_04
12Y POWER SOURCE #2 (5013) CH13_04

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 30DEC11 ADDED: LONESTAR IN

B 82357E

TITLE, CIRC FOR SLEEPER LONESTAR.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
030

Figure 64 Ground ­ Sleeper (Cont.)

64

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.53. GROUND ADAPTER ­ IBB ENGINE, P. 31

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 3
GROUND ADAPTER - IBB ENGINE

RADIATOR GROUND (8600)

W/ MAXXFORCE 15L ENGINE

K11-GC

A

12WH

RADIATOR FRAME GROUND (4005B)

K10WH5 16WH
K10WH5 16GY

K77-G 16WH

FREON COMPRESSOR (6200) CH12_01

K92B16 16GY
K92B16 14WH

K92A16 14WH
K92BA16 14WH
K92C16 14WH
K92D16 14WH

ECM CONNECTOR 1 (6018) CH7_01
ECM CONNECTOR 1 (6018) CH7_01
ECM CONNECTOR 2 (6019) CH7_01

K10-GA 10WH
HARNESS GROUND (6314)
(LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)

K10WH1 16GY
K10WH1 12WH

K10-GJ 16WH
K10-GK 16WH

ENGINE SENSOR INTERFACE (6033) CH6_01,CH7_01

ECM 5V ADAPTER (6706)

E

K92A4

18TN

B

K34BB

18TN

D

K23A1

18TN

BODY BUILDER

2

CONNECTOR 2

(4706)

ECM CONNECTOR 1 (6018) CH6_01,CH7_01
VARIABLE SPEED FAN DRIVE (6420) CH6_01

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

TITLE. RMVD CONN R/D 6704A & 6707.

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE
-

PART NO.
AE08058096

SHEET
031

Figure 65 Ground Adapter ­ IBB Engine

65

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.54. GROUND ADAPTER ­ IBB ENGINE (CONT.), P. 32

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 3
GROUND ADAPTER - IBB ENGINE (CONT)

ZERO VOLT REFERENCE
(1620) A
B C D
F H E

GROUND ADAPTER (6702)

A

K9AA

16GY

B

K9AAA

18GY

C

K9AAD

18GY

D

K9AAB

18GY

A9Z 18GY
A9ZA 18GY
A9ZB 18GY
A9R 18GY
A9FS 18GY
A9A 20WH
A9C 18GY

E3

ZVR

BODY CONTROLLER #J5 (1602)

SHIFTER CONNECTION (7905) CH11_03
PTO RELAY A (1020) CH10_17
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07
JAKE BRAKE FOOT PEDAL (1953) CH7_05
I/O MIC DISPLAY (2225) CH4_38
AC PRESSURE TRANSDUCER (6201) CH8_04

E5 ZVR

BODY CONTROLLER #J5 (1602)

AC PRESSURE TRANSDUCER (6201) CH12_01
TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04
AIR RESTRICTION INDICATOR SW (6703A) CH7_04,CH8_01

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

300422
RELEASE NO.

TITLE, CIRC A9A, A9C. RMVD CONN RD 6704A. 61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
032

Figure 66 Ground Adapter ­ IBB Engine (Cont.)

66

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.55. GROUND ADAPTER, P. 33

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
GROUND ADAPTER

CHAPTER 3

ELECTRONIC GROUND ADAPTER
(8802)
A
C

N9BC 18GY

IP/CENTER CHASSIS
(1701-28)

A9BC 18GY

N9BE 18GY

A9B 18GY

BODY CONTROLLER #J5 (1602)

E7

ZVR

FUEL SENDER (9100B/9100C/9100A) CH10_27

D F

GROUND ADAPTER (1010)

A

R10-G

16WH

B

R10-GA

16WH

N9BF 18GY
N11-GD 12WH

FRONT AXLE TEMP SENSOR (6X4) (9811)CH8_02
BODY BUILDER (4450M) CH10_22
CTR CHASSIS / RR CHASSIS (9800) CH9_01
TAIL LIGHT CONNECTOR (9303 / 9304A) CH9_01

CHK

DATE

CHAN GE

012 07FEB13 ADDED: CIRC N11-GD

AND N9BE.

REV

R E FE R EN C E

C 91662T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058096

SHEET
033

Figure 67 Ground Adapter

67

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.56. BATTERY FEED, SINGLE, P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED, SINGLE

CHAPTER 3

PREDICTIVE CRUISE CONTROL
(1776) CH4_049

A14KB 16RD
A14K 8RD
A14M 8RD A14H 8RD

A14 4RD

A14F 8RD

FUSE HOLDER
150A FUSE

CH3_35

FUSE F10-A (1019)

**A14HF F1

E1

16RD

A92BT 18RD

##A14HF

16RD FUSE F3-D (1012)

A14HA

D4

C4

12RD

20A

FUSE F3-B (1012)

(A58J)

A14HB 12RD

D2

C2

20A

(A68J)

A14HC 12RD

FUSE F7-D (1016)

F4

E4

(A70J)

30A

FUSE F8-B (1017)

A14HE

F2

E2

12RD

15A/30A

A94AY 14GY
A94AY 12GY

FUSE F1-B (1010)

A14FA

E2

F2

12RD 5A

A75D 18LTGN

A14FB 12RD
A14FC 12RD
A14FD 12RD
A14FF 12RD
A14FE 12RD

FUSE F2-A (1011)

F1

E1

(A56J)

15A

FUSE F2-C (1011)

F3

E3

15A

(A57J)

FUSE F2-E (1011)

C1

D1

10A

A86P 18LTGN

A86AF

18LTGN

FUSE F6-A (1015)

B4

A4

A75

30A

12LTGN

ALLISON TC10 SHIFT SELECTOR (1852) CH11_12
TRAILER MARKER LIGHT RELAY (1012) CH9_13
TRAILER TAIL LIGHT RELAY (1012) CH9_13
TRAILER STOP LIGHT RELAY (1016) CH9_13
W/ WABCO ABS
WABCO ABS CONTROLLER (1420) CH10_13
ABS #1 (1400) CH10_07 W/ BENDIX ABS HVAC CONTROLLER (1200) CH12_02 IGNITION RELAY #1 (1011 / 1013) CH3_05
TRAILER LEFT TURN RELAY (1011) CH9_13
TRAILER RIGHT TURN RELAY (1011) CH9_13
RADIO CONNECTOR (1300) CH4_18 REMOTE RADIO (5303) CH4_32,33
HVAC LPM (1220) CH12_03

2RD A14J 8RD

FUSE F2-G (1011)

BLOCK TYPE FUSE 200A

A14JA 12RD

C3

D3

15A

FUSE F3-A (1012)

A14EE 16RD
A15 18RD

A14JB 12RD

D1 C1 10A

FUSE F8-D (1017)

A14JC 12RD

F4 E4 30A

A14JD 12RD

FUSE F8-H (1017)

A4

B4

15A

A98H 18BK
A94TC 12GY A94TV 12GY A94T 12GY
A97VT 12PL

GAUGE CLUSTER #1 (1500) CH8_10, CH9_16
IGNITION SWITCH (1100M) CH3_05,09 CH5_01,02 DIAGNOSTIC CONNECTOR (1650) CH3_10,11,18,20
AUXILIARY TRAILER RELAY (1016) CH10_06
TRAILER ABS ECU RELAY (1017) CH10_06
ABS TRAILER SOCKET (9902) CH10_06
ERG VALVE RELAY (1020) CH7_06

BATTERY
+-

FUSE F2-D (1011)

A14KH 12RD

E4

F4

A63BD

10A

18DKBL

FUSE F9-A (1018)

MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_04

A14MB 12RD

D1

C1

30A

A81B 12LTGN

DRIVER DOOR POD SIGNAL (3202M) CH4_03

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

&A14JH 16RD
*A14JF

FUSE F10-A (1019)

F1

E1

A92BT

18RD

ALLISON TC10 SHIFT SELECTOR (1852) CH11_12

16RD ** W/ STANDARD BATT FEED N/ LOAD SHEDING W/ PDM

* W/ STANDARD BATT FEED W/ PDM

## W/ W/ STANDARD BATT FEED N/ LOAD SHEDING

& W/ STANDARD BATT FEED

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS F 93638F

'NEXT GENERATION'.

DRAWN
300371
RELEASE NO.
72376Z

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20AUG10 AE08058096

SHEET
034

Figure 68 Battery Feed, Single

68

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.57. BATTERY FEED, SINGLE (CONT.), P. 34A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
BATTERY FEED, SINGLE (CONT)

W/2010 LH-FUSE BLOCK

CH3_35A

A14K 8RD A14M 8RD
A14H 8RD

BATTERY FEED PDM
TO CAB (1002B) BATTERY FEED MEGA FUSE TO
CAB (1000B)

A14 4RD
FUSE HOLDER
150A FUSE

A14F 8RD

2RD A14J 8RD

BLOCK TYPE FUSE 200A

+

- BATTERY

BATTERY GND (ON LEFT SIDE OF FRAME RAIL)

IP/DCM (1800/1800F)

@A17HB D7

18PK

FUSE F2-A (1011)

@A14A

@A14HD 16RD

G1

H1

5A

18RD @A17HA
18PK

FUSE F10-F (1019)

A14HF

E2

F2

A92BT

16RD

10A

18RD

A14HA 12RD

FUSE F4-C (1013)

G3

H3

20A

A58J 12BN

A14HB 12RD

FUSE F4-M (1013)

C4

D4

20A

A68J 12BN

B17A 18PK

CLUTCH SWITCH (1811) CH5_3

NEUTRAL CONFIRMATION RELAY (1010-A4) CH5_3,4

ALLISON TC10 SHIFT SELECTOR (1852) CH11_13

TRAILER MARKER LIGHT RELAY (1012) CH9_13A
TRAILER TAIL LIGHT RELAY (1010-C4) CH9_13A

A14HC 12RD A14HC 10RD
A14HE 12RD

FUSE F4-T (1013)

A4

B4

A70J

30A

12OR

FUSE F4-J (1013)

C1

D1

A94AY

14GY

15A/30A

A94AY

12GY

TRAILER STOP LIGHT RELAY (1012-D4) CH9_13A
W/ WABCO ABS
WABCO ABS CONTROLLER (1420) CH10_13
ABS #1 (1400) CH10_07

FUSE F4-K (1013)

A14FA

C2

D2

12RD 5A

A75D 18LTGN

W/ BENDIX ABS
HVAC CONTROLLER (1200) CH12_02

A14FB 12RD
A14FC 12RD

FUSE F4-D (1013)

G4

H4

A56J

15A

12OR

FUSE F4-H (1013)

IGNITION RELAY #1 (1014-J3) CH3_5A,5B
TRAILER LEFT TURN RELAY (1015) CH9_13A

A14FD 12RD

E4

F4

15A

A57J 12OR

TRAILER RIGHT TURN RELAY (1015) CH9_13A

FUSE F4-B (1013)

A14FF

G2

H2

A86P

12RD

10A

18LTGN @A86AF

FUSE F4-P (1013) 18LTGN

A14FE

A2

B2

A75

12RD

30A

12LTGN

A75

A75E

12LTGN 12LTGN

A14JA 12RD

FUSE F4-G (1013)

E3

F3

A14EE

15A

16RD

RADIO CONNECTOR (1300) CH4_18 SLEEPER REMOTE/AMP (5011M-E)CH4_52
HVAC LPM (1220) CH12_03
GAUGE CLUSTER #1 (1500) CH8_10, CH9_16B

FUSE F4-L (1013)

A14JB 12RD

C3 D3 10A

FUSE F4-N (1013)

A14JC

A1

B1

12RD A14JC

30A

10RD

@A98H 18BK A15 18RD
A94TC 16GY A94TV 12GY A94T 10GY

FUSE F4-R (1013)

A14JD

A3

B3

12RD

15A

A94TD 16GY
A97VT 12PL

FUSE F4-F (1013)

A14KH 12RD

E2

F2

A63BD

10A

18DKBL

FUSE F4-E (1013)

A14MB 12RD

E1

F1

30A

A81B 12LTGN

DIAGNOSTIC CONNECTOR (1650-B) CH3_58 IGNITION SWITCH (1100M) CH3_5A,9A,9B CH5_01,02,03,04,5B AUXILIARY TRAILER RELAY (1017) CH10_06A TRAILER ABS ECU RELAY (1014-G2) CH10_06A ABS TRAILER SOCKET (9902) CH10_06A
TRAILER ABS ECU RELAY (1014-G2) CH10_06A INTL IBB ENGINE RELAY (1010-D1) CH7_06,30
MAP LIGHT / DOME (2100) CH9_03 MAP READING LIGHT (2102 / 2103) CH9_03,04
DRIVER DOOR POD SIGNAL (3202M) CH4_03

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K B 93366L

BAUD RATE.

@ W/500K BAUD RATE

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
34A

Figure 69 Battery Feed, Single (Cont.)

69

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.58. BATTERY FEED, SINGLE (CONT.), P. 35
Figure 70 Battery Feed, Single (Cont.)
70

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.59. BATTERY FEED, SINGLE (CONT.), P. 35A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
BATTERY FEED, SINGLE (CONT)

W/2010 LH-FUSE BLOCK

@A14KL

FUSE F2-J (1011)

C1

D1

@A104D

12RD

16DKBL

@A14KE

5A

16RD

FUSE F1-C (1010)

@A14KB

E3 F3

A97B

16RD 5A

20RD

FUSE F2-R (1011)

A14KA

A3

B3

A14EF

12RD 5A

18RD

FUSE F4-A (1013)

A14NB 12RD

G1

H1

30A

A81C 12LTGN

FUSE F2-L (1011)

BATTERY FEED PDMS MEGA FUSE
TO CAB (1002B /1000B) CH3_34A

A14 4RD

A14K 8RD

A14KD 12RD

C3

D3

15A

A84 14LTGN

FUSE F2-C (1011)

A14KK

G3

H3

A86P

12RD

15A

14LTGN #A14KF

IP/

A14EA 16RD

12RD
A14EF 18RD

SLEEPER (1970)
CH4_11,

A14ED 18RD

A14SD 18RD

14,17

A14SD

18RD

A14ED

FUSE F2-N

18RD

A14KC

(1011)

A14EB

12RD

A1 B1

18RD

10A

A14EA 16RD

A14ED 16RD

A14M 8RD

CADEC GPS CONN
(830M) CH4_51

A14CE 16RD

A14ED 18RD

FUSE F9-P (1018)

A14MD 12RD

A2

B2

15A

FUSE F9-K (1018)

A14RB 12RD

C2

D2

25A/10A

A65BD 16OR
A72E 18OR A72A 12OR
A14BA 14RD

A14CM 12RD

@ W/500K BAUD RATE # N/500K BAUD RATE

A14RA 12RD

FUSE F9-R (1018)

A3

B3

20A

A72AD 12OR A14SC 12RD
A19V 16GY A14MC 12RD

A14MA 12RD

IP/ENGINE (1702-33) CH7_8B
PREDICTIVE CRUISE CONTROL(1776-18) CH4_49
SECONDARY INSTRUMENT CLUSTER (1502) CH8_11
PASSENGER DOOR POD SIGNAL (3202M) CH4_03

CIGAR LIGHTER POWER (1903) CH4_02
AUX POWER (1901) CH4_02
ACCESSORY FEED RELAY (1012) CH3_9A QUALCOMM (1922) CH4_13A

1TB1 + BATTERY CH9_07A

PEOPLENET COMMUNICATION (1939-C) CH4_30F

MOTIENT MOBILE / XATA RESISTER

MAX POWER

/ ASSY (1909M)

(5904) CH4_31/ CH4_17

XATA MODULE / SATTLITE CONN (1910/1910A) CH4_16 XATA MODULE (5940) CH4_31

QUALCOMM OMNIVISION POWER (1918/1918A/1918B) CH4_14A,14B,29

QUALCOMM IMCT (1923) CH4_09 QUALCOMM IMCT (1920) CH4_12 QUALCOMM MCT (1924M) CH4_51

CUSTOMER WORK LIGHT RELAY (1020) CH9_22A,23A

PARK BRAKE PRESSURE SW (8454) CH10_06A

AUXILIARY TRAILER RELAY (1016) CH9_16B

FUEL HEATER RELAY (1019) CH8_05A IGNITION RELAY #3 (1019) CH3_5A,5B
IGNITION RELAY #2 (1012) CH3_5A,5B

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS C 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058096

SHEET
35A

Figure 71 Battery Feed, Single (Cont.)

71

ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.60. GROUND ADAPTER - ISX ENGINE, P. 36
Figure 72 Ground Adapter - ISX Engine
72

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.61. GROUND ADAPTER - ISX ENGINE (CONT.), P. 37

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

GROUND ADAPTER - ISX ENGINE (CONT)

ZERO VOLT REFERENCE
(1620) A
B
C
D

A9Z 18GY
A9ZA 18GY
A9ZB 18GY
A9R 18GY

E3

ZVR

BODY CONTROLLER #J5 (1602)

SHIFTER CONNECTION (7905) CH11_03
PTO RELAY A (1020) CH10_17
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07

G

A116U

CUSTOMER ACCESSORIES (1019)

18GY

CH04_26

H

A9A

I/O MIC DISPLAY

20WH

(2225)

CH4_38

E

A9C

AC PRESSURE TRANSDUCER

18GY

(6201)

CH8_04

GROUND ADAPTER (6702)

A

K9AA

16GY

B

K9AAA

18GY

K9AA 18GY

C

K9AAD

18GY

D

K9AAB

18GY

ENGINE/IP (1702) CH7_17
AC PRESSURE TRANSDUCER (6201) CH12_01
AC PRESSURE TRANSDUCER (6201) CH12_01
TRANSMISSION OIL TEMP SENSOR (7700K) CH8_04
AIR RESTRICTION INDICATOR SW (7303) CH8_01

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91662T

DRAWN

NA ME

2307407 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

91662T 20DEC12 AE08058096

SHEET
037

Figure 73 Ground Adapter - ISX Engine (Cont.)

73

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.62. ENGINE GROUND FOR 2010 SCR 13L ENGINE, P. 38

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

ENGINE GROUND FOR 2010 SCR 13L ENGINE

ZVR (6702)
A B
D
C
E

FOR 2010 SCR 13L ENGINE

K9AA 16GY

IP / ENGINE (1702-2) A9AA 20GY

A9A 18GY

BODY CONTROLLER #J5 (1602)
E5 ZVR

K9AAA 18GY

A / C PRESSURE TRANSDUCER (6201/6201B) CH12_01

K9AAB 18GY
K9AAD 18GY
K9AA 18GY

AIR FILTER RESTRICTION GUAGE (6703A) CH07_28
XMSN OIL TEMP (7700K) CH08_04
AUTO STOP / START ENGINE OIL TEMP SENSOR (2010) CH08_04

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058096

SHEET
038

Figure 74 Engine Ground for 2010 SCR 13L Engine

74

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.63. ALTERNATOR POWER AND GROUND (2010 SCR 13L ENGINE), P. 39

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

ALTERNATOR POWER & GROUND (2010 SCR 13L ENGINE)

2GA STARTER POWER
(6305A)
STARTER POWER DELCO
(6317M)
2GA POWER (6305B)
STARTER POWER DELCO
(6317M) A B
ALTERNATOR GROUND DELCO 1AWG (6101H)
ALTERNATOR GROUND 1AWG L-N (6101D)
ALTERNATOR GROUND 2AWG L-N (6101F)
ALTERNATOR GROUND 2AWG BOSCH (6101G)
ALTERNATOR GROUND DELCO 2AWG (6101J)

K2A-FL 10RS
K2B-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K2C-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K2C-FL 10RS

K2 2RD
K2 2RD
K2 2RD
K2 1RD
K2 1RD
K2-G 1WH K2-G 1WH
K2-G 2WH K2-G 2WH K2-G
2WH

ALTERNATOR POWER 2AWG BOSCH (6100G)
A
ALTERNATOR POWER DELCO 2AWG (6100J)
A
ALTERNATOR POWER 2AWG L-N (6100F)
A ALTERNATOR POWER
1AWG L-N (6100D) A
ALTERNATOR POWER DELCO 1AWG (6100H)
A
1GA ALTERNATOR GROUND (6310)
2GA ALTERNATOR GROUND (6303)

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058096

SHEET
039

Figure 75 Alternator Power and Ground (2010 SCR 13L Engine)

75

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.64. J1939 TERMINATOR (2010 SCR 13L ENGINE), P. 40

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 3

J1939 TERMINATOR (2010 SCR 13L ENGINE)

J1939 TERMINATOR (7110B)
A
C

K5C128 18YL
K5C108 18LTGN
K5C108 18GN

K5A128 18YL
K5A108 18LTGN
K5A108 18GN

#K5S108 20GN
*K5S108 18GN
K5S128 20YL

ECM CONNECTOR 1 (6018)
47
34

K5B128 18YL
K5B108 18LTGN
K5B108 18GN
K5B128 18YL

TCU CONN (7150)
28 8
ADD TRANS MODULE 3 (1503)
4 12

* W/ RELOCATED TERM RESISTOR # W/ AUTO NEUTRAL

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058096

SHEET
040

Figure 76 J1939 Terminator (2010 SCR 13L Engine)

76

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.65. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 41

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 DATA LINK(2010 SCR 13L ENG)

W/ MANUAL TRANSMISSION
ECM 1 (6018)

J1939+ 34 J1939- 47

K5S(+) 20YL
K5S(-) 20GN

DASH CONN (1702)

K5R(+)

11

18YL

K5R(-)

17

18GN

A5R(+) 18YL
A5R(-) 18GN
*A5R(+) 18YL
*A5R(-) 18GN

J1939 SPLICE PA C K (1400) CH3-10
ALLISON TC10 SHIFT SENSOR
(1852) CH11 _ 1 3 A

* J1939 - 500K WRG

K 5 TB (+ ) 18YL
K5TB(-) 18GN

DEF HARNESS INTERCONNECT
(674) 17
16

5A( +) 18YL
5A(-) 18GN

ACM 96 WAY J1 (685) CH07_33

W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION

BOSCH ECM 1 (6018)
J1939+ 34
J1939- 47

K5S(+) 20YL
K5S(-) 20GN

DASH CONN (1702)

11 K5R(+)
18YL

K5R(-)

17

18GN

A5R(+) 18YL
A5R(-) 18GN

J1939 SPLICE PACK (1400) CH3-10

*A5R(+) 1 8 YL
*A5R(-) 18GN

SHIFTER CONNECTION (7905)
CH11 _ 0 3 A

EATON GEN4 TCM CONNECTOR
(7105)
J1939+ 3
J1939- 2

K5V(+) 18YL
K5V(-) 18GN

DEF HARNESS INTERCONNECT
(674)

K5TB(+)

17

18YL

K5T B( -)

16

18GN

5A(+) 18YL
5 A( -) 18GN

ACM 96 WAY J1 (685) CH07_33

* J1939 - 500K WRG

CHK

DATE

CHAN GE

0488 09SEP15 REVISED AND REDRAWN.

REV

R EFER E NC E

C 93248U

D RAW N

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058096

SHEET
041

Figure 77 Cab J1939 Data Link (2010 SCR 13L ENG)

77

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.66. GROUND ­ IP WITH RUSSIAN PROSTAR, P. 42

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

GROUND (1027)

@A64-GA 16WH

14 13

A64-GA 16WH
A11-GTA 16WH

CHAPTER 3
GROUND - IP W/ RUSSIAN PROSTAR
TRAILER TAIL LIGHT RELAY (1010) CH09_15B
TRAILER TAIL LIGHT RELAY (1012) CH09_15A
ROOF / TACHOGRAPH (1965) CH04_045

12 11

A11-GAT 18WH
A 11 - GW 16WH

ANTI THEFT CONN (1951) CH03_006
A11-GW2 18PK

AUX RELAY (1950) CH09_16A

@ A 11 - G W 1 16WH

TRAILER LEFT TURN (1015) CH09_13A

A11-GW1 16WH

TRAILER LEFT TURN (1011) CH09_16A

9

A11-GAJ

REAR FOG 10A RELAY

18WH

(1035)

CH09_15A

8

A11-GAH

RIGHT MARKER LIGHT RELAY

18WH

(1035)

CH09_030

6

A11-GAF

LEFT MARKER 10A RELAY

18WH

(1035)

CH09_030

BACKUP

7

A11-GAG

LIGHT RELAY

18WH

(1035)

CH09_01A

5

A11-GAE

ABS 10A RELAY

18WH

(1035)

CH09_15A

4

BRAKE LIGHT

A11-GAD

10A RELAY

18WH

(1035)

CH09_028

3

DFM J7

A11-GJ7

(1953)

18WH

CH09_028

2

DFM J6

A11-GJ6

(1949)

18WH

CH09_027

1 A11-G 14WH
NEGATIVE STUD (1004)

@ W/ 2010 LH FUSEBLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/ 2010 B 92715R

310615
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90656P 23MAY13 AE08058096

042

Figure 78 Ground ­ IP with Russian ProStar

78

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.67. CAB J1939, P. 43

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CAB J1939

J1939 - 250K WRG

J1939 TERM RESISTOR (1028)
A
120 OHMS
C

A5RM(+) 18YL
A5RM(-) 18GN

A5D(+) 18YL
A5D(-) 18GN

A5H(+) 18YL
A5H(-) 18GN

A5HA(+) 18YL
A5HA(-) 18GN

CHAPTER 3
GAUGE CLUSTER #2 (1501)
12 J1939+ 11 J1939-
J1939 SPLICE (1025)
L B

J1939 - 500K WRG

J1939 500K CONNECTOR
(8956)
A

M5U(+) 18YL

FWD/IP (1700)

65

A5A(+)

18YL

66

M5U(-)

C

18GN

A5A(-) 18GN

A5C(+) 18YL
A5C(-) 18GN

BODY CONTROLLER #J6(1606-H) CH10_13B CH11_03A,13A
BODY CONTROLLER #J6(1606-G) CH10_13B CH11_03A,13A

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 09SEP15 ADDED CIRC A5A(-) AND B 93248U

A5C(-)IN R/D 1700 AT CAV 66.

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058096

SHEET
043

Figure 79 Cab J1939

79

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.68. CAB J1939 500K WIRING, P. 44

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CAB J1939 500K WIRING

FOR BENDIX AND WABCO ABS

CHAPTER 3

WABCO ABS CONN
(1420)
J1939(+) 3
J1939(-) 1

*A5N(+) 18YL
*A5N(-) 18GN

ABS 1 (1400)
J1939 8 HIGH
J1939 7 LOW
DIAGNOSTIC CONNECTOR
(1650)
J1939(-) D
J1939(+) C

@A5N(+) 18YL
@A5N(-) 18GN
A5F(-) 18GN
A5F(+) 18YL

BODY CONTROLLER #J6
(1606)

J1939(-) G J1939(+) H

A5C(-) 18GN
A5C(+) 18YL

A5E(-) 18GN

A5G(-) 18GN

A5E(+) 18YL

A5G(+) 18YL

#A5R(+) 18YL
A5R(+) 18YL
A5R(-) 18GN
#A5R(-) 18GN

IP/ENGINE (1702/1702)
11 K5R(+) 18YL
17 K5R(-) 18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

J1939(-)47 J1939(+)34

A5A(-) 18GN
A5A(+) 18YL

IP/FORWARD

CHASSIS

66

65

(1700/1700F)

J1939 500K TERMINATING RESISTOR
(8956)
A

120 OHMS

M5U(+) 18YL C
M5U(-) 18GN

* W/ WABCO @ W/ BENDIX # W/ OMIT ABS

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
044

Figure 80 Cab J1939 500K Wiring

80

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.69. CAB J1939 500K WIRING (CONT.), P. 45

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX ABS W/ CRUISE CONTROL
ABS 1 (1400)

J1939 8 HIGH
J1939 7 LOW

A5N(+) 18YL
A5N(-) 18GN

PREDICTIVE CRUISE CONTROL
(1776)

A5K(-)

7

20GN

15

A5K(+)

20YL

DIAGNOSTIC CONNECTOR
(1650)
J1939(-) D
J1939(+) C

A5F(-) 18GN
A5F(+) 18YL

BODY CONTROLLER #J6
(1606)

A5C(-)

G

18GN

A5C(+)

H

18YL

A5E(-) 18GN
A5E(+) 18YL

A5G(-) 18GN
A5G(+) 18YL

A5L(-) 18GN
A5L(+) 18YL

*A5R(+) 18YL
A5R(+) 18YL
A5R(-) 18GN
*A5R(-) 18GN

IP/ENGINE (1702/1702)
11 K5R(+) 18YL
17 K5R(-) 18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

J1939(-) 47 J1939(+) 34

A5A(-) 18GN
A5A(+) 18YL

IP/FORWARD

CHASSIS

66

(1700/1700F)

65
M5U(+) 18YL
M5U(-) 18GN

J1939 500K TERMINATING RESISTOR
(8956) A
C

120 OHMS

* W/ CRUISE CONTROL

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
045

Figure 81 Cab J1939 500K Wiring (Cont.)

81

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.70. CAB J1939 500K WIRING (CONT.), P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX AND WABCO ABS W/ CRUISE CONTROL W/DRIVER DISPLAY WABCO ABS CONN (1420)

J1939(+) 3 J1939(-) 1

*A5N(+) 18YL
*A5N(-) 18GN

ABS 1 (1400)

J1939 HIGH

8

J1939 7 LOW

@A5N(+) 18YL
@A5N(-) 18GN

PREDICTIVE CRUISE CONTROL
(1776)

A5L(-) 18GN

IP/ENGINE (1702/1702)

A5R(+) 18YL
A5R(-) 18GN

11 K5R(+) 18YL
17 K5R(-) 18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

A5L(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

A5J(+) 18YL

A5J(-) 18GN

A5K(-)

7

20GN

15

A5K(+)

20YL

VS-400/WING MAN/ ONGAURD DRIVER DISPLAY (1943M)

A5H(-)

6

18GN

7

A5H(+)

18YL

J1939(-) 47 J1939(+) 34

J1939(-) 2 J1939(+) 3

A5G(-) 18GN
A5G(+) 18YL

DIAGNOSTIC CONNECTOR
(1650)
J1939(-) D J1939(+) C

A5F(-) 18GN
A5F(+) 18YL

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

A5E(-) 18GN
A5E(+) 18YL

BODY CONTROLLER #J6
(1606)

A5C(-)

G

18GN

H

A5C(+) 18YL

IP/FORWARD

CHASSIS

66

(1700/1700F)

A5A(-) 18GN
A5A(+) 18YL

65
M5U(+) 18YL
M5U(-) 18GN

J1939 500K TERMINATING RESISTOR
(8956) A
C

120 OHMS

* W/ WABCO @ W/ BENDIX

CHK

DATE

C HA NGE

REV

R EFER E NC E

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DAT E

PART NO.

93366L 21DEC15 AE08058096

SHEET
046

Figure 82 Cab J1939 500K Wiring (Cont.)

82

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.71. CAB J1939 500K WIRING (CONT.), P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX & WABCO ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/ AUTOSHIFT AND ULTRASHIFT XMSN ABS 1 (1400)

J1939 HIGH 8
J1939 7 LOW

*A5N(+) 18YL
*A5N(-) 18GN

WABCO ABS CONN (1420)

J1939(+) 3 J1939(-) 1

@A5N(+) 18YL
@A5N(-) 18GN

**A5R(+) 18YL
A5R(+) 18YL
A5R(-) 18GN

IP/ENGINE (1702/1702)
11 K5R(+) 18YL
17 K5R(-) 18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

A5L(+) 18YL

A5L(-) 18GN

PREDI CTI VE CRUISE CONTROL
(1776)

7

#A5K(-)

20GN

15

#A5K(+)

20YL

**A5R(-) 18GN

SHIFTER CONNECTION
(7905)

#A5D(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

18GN

A5J(-) #A5D(-)

VS-400/WING MAN/ ONGAURD DRIVER DISPLAY (1943M)

6

%A5H(-)

18GN

7

%A5H(+) 18YL

DIAGNOSTIC CONNECTOR
(1650)

J1939(-) D J1939(+) C

A5F(-) 18GN
A5F(+) 18YL

%A5G(-) 18GN

18GN

%A5G(+) 18YL

A5J(+) 18YL

A5B(-) 18GN
A5B(+) 18YL

G J1939(-) F J1939(+)

J1939(-) 47 J1939(+) 34

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

A5E(-) 18GN
A5E(+) 18YL

BODY CONTROLLER #J6
(1606)

G

A5C(-) 18GN

H

A5C(+)

18YL

A5A(-) 18GN
A5A(+) 18YL

IP/FORWARD

CHASSIS

66

65

(1700/1700F)

J1939 500K TERMINATING RESISTOR
(8956)
A

120 OHMS

M5U(+)

18YL

C

M5U(-)

18GN

@ W/ WABCO * W/ BENDIX ** W/ OMIT ABS # W/ CRUISE CONTROL % W/ DISPLAY DRIVER

CHK

DATE

CHAN GE

REV

R E FE R EN CE

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
047

Figure 83 Cab J1939 500K Wiring (Cont.)

83

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.72. CAB J1939 500K WIRING (CONT.), P. 48

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX & WABCO ABS W/ CRUISE CONTROL W/ RADAR DISPLAY W/ ALLISON TC10 XMSN
WABCO ABS CONN (1420)

J1939(+) 3 J1939(-) 1

*A5N(+) 18YL
*A5N(-) 18GN

ABS 1 (1400)
J1939 HIGH 8
J1939 7 LOW

@A5N(+) 18YL
@A5N(-) 18GN

A5R(+) 18YL
A5R(-) 18GN

IP/ENGINE (1702/1702)
11 K5R(+) 18YL
17 K5R(-) 18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

A5L(+) 18YL

A5L(-) 18GN

PREDICTIVE CRUISE CONTROL
(1776)

7

#A5K(-)

20GN

15

#A5K(+)

20YL

ALLISON TC10 SHIFT
SELECTOR (1852)

#A5D(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

#A5D(-) 18GN

VS-400/WING MAN/ ONGAURD DRIVER DISPLAY (1943M)

%A5H(-)

6

18GN

7

%A5H(+)

18YL

A5J(-) 18GN

A5J(+) 18YL

A5B(-) 18GN

15

A5B(+)

8

18YL

J1939(-) 47 J1939(+) 34

J1939(-) 2 J1939(+) 3

%A5G(+) 18YL

%A5G(-) 18GN

DIAGNOSTIC CONNECTOR (1650)

J1939(-) D J1939(+) C

A5F(-) 18GN
A5F(+) 18YL

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

A5E(-) 18GN
A5E(+) 18YL

BODY CONTROLLER #J6
(1606)

A5C(-)

G

18GN

H

A5C(+)

18YL

IP/FORWARD

CHASSIS

66

(1700/1700F)

A5A(-) 18GN
A5A(+) 18YL

65
M5U(+) 18YL
M5U(-) 18GN

J1939 500K TERMINATING RESISTOR
(8956)
A

120 OHMS

* W/ WABCO

C

@ W/ BENDIX

# W/ CRUISE CONTROL

% W/ RADAR DISPLAY

CHK

DATE

C HA N GE

REV

REFERENCE

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
048

Figure 84 Cab J1939 500K Wiring (Cont.)

84

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.73. CAB J1939 500K WIRING (CONT.), P. 49

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX AND WABCO ABS W/ AUTOSHIFT/ULTRASHIFT XMSN
WABCO ABS CONN (1420)

J1939(+) 3 J1939(-) 1

*A5N(+) 18YL
*A5N(-) 18GN

ABS#1 (1400)

J1939 HIGH 8

J1939 LOW

7

@A5N(+) 18YL
@A5N(-) 18GN

SHIFTER CONNECTION (7905)

J1939(+) F J1939(-) G

A5B(+) 18YL
A5B(-) 18GN

A5L(-) 18GN A5L(+) 18YL

A5R(+) 18YL
A5R(-) 18GN

IP/ENGINE (1702/1702)

11 K5R(+)

18YL

17

K5R(-)

18GN

#A5R(+) 18YL
#A5R(-) 18GN

K5TA(-) 18GN
K5TA(+) 18YL

K5S(+) 20YL
K5S(-) 20GN

K5V(-) 18GN
K5V(+) 18YL

A5J(-) 18GN
A5J(+) 18YL

DIAGNOSTIC CONNECTOR (1650)

J1939(-) D J1939(+) C

A5F(-) 18GN
A5F(+) 18YL

BODY CONTROLLER #J6
(1606)

G

A5C(-) 18GN

A5C(+)

H

18YL

A5E(-) 18GN
A5E(+) 18YL

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

J1939(-) 47 J1939(+) 34

A5A(-) 18GN
A5A(+) 18YL

IP/FORWARD

CHASSIS

66

(1700/1700F)

J1939 500K TERMINATING RESISTOR
(8956)

65

A

120 OHMS

M5U(+) 18YL C
M5U(-) 18GN

* W/ WABCO @ W/ BENDIX # W/ OMIT ABS

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
049

Figure 85 Cab J1939 500K Wiring (Cont.)

85

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.74. CAB J1939 500K WIRING (CONT.), P. 50

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX/TAKATA W/LDW

BODY CONTROLLER#J6 (1606)

A5BC(+)

H

18YL

A5BC(-)

G

18GN

BENDIX / TAKATA LDW ROFF CONN (16B)
J
K

A5CA(-) 18GN
A5CA(+) 18YL

A5E(-) 18GN
A5E(+) 18YL 120 OHMS

A5R(+) 18YL

IP/FORWARD CHASSIS
(1700/1700F)
65 M5U(+) 18YL

J1939 500K TERMINATING RESISTOR
(8956)
A

66

C

A5R(-)

M5U(-)

18GN

18GN

A5F(-) 18GN
A5F(+) 18GN

DIGNOSTIC CONNECTOR (1650)
D J1939(-) C J1939(+)

CHK

DATE

CHAN GE

MJV041878MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
050

Figure 86 Cab J1939 500K Wiring (Cont.)

86

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.75. CAB J1939 500K WIRING (CONT.), P. 51

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/BENDIX FUSION

ABS#1 (1400)

IP/ENGINE (1702/1702)

J1939 HIGH 8
J1939 7 LOW

A5N(+) 18YL
A5N(-) 18GN

A5R(+) 18YL
A5R(-) 18GN

11 K5R(+)

18YL

17

K5R(-)

18GN

PRE DI CTI VE CRUISE CONTROL
(1776)

A5L(-) 18GN
A5L(+) 18YL

A5K(+)

15

20YL

A5K(-)

7

20GN

K5TA(-) 18GN
K5TA(+) 18YL

K5S(+) 20YL
K5S(-) 20GN

K5V(-) 18GN
K5V(+) 18YL

J1939(-) 47 J1939(+) 34

*A5D(-) 18GN
A5J(-) 18GN
*A5D(+) 18YL A5J(+) 20YL
#A5B(+) 18YL
#A5B(-) 18GN

VS-400/WINGMAN ONGAURD DRIVER
DISPLAY (1943M)
J1939 LOW 1 6
J1939 HIGH 1 7

A5H(-) 18GN
*A5H(-) 18GN
A5H(+) 18YL
*A5H(+) 18YL

*A5J(-) 18GN
*A5J(+) 18YL

*A5B(-) 18GN

SHIFTER CONNECTION
(7905)
F J1939(-)

*A5B(+) 18YL

G J1939(+)

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

*A5CB(-) 18GN
A5CB(-) 18GN
*A5CB(+) 18YL
A5CB(+) 18YL

IP/ROOF CONNECTION

9

10 (2000)

CAMERA CONN (1979A)

D5CB(+)

D5CE(+)

18YL

20YL

4

D5CB(-)

D5CE(-)

18GN

20GN

3

* W/ AUTOSHIFT OR ULTRASHIFT XMSN # N/ CRUISE CONTROL

CHK

DATE

C HA N G E

REV

REFERENCE

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NAME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
051

Figure 87 Cab J1939 500K Wiring (Cont.)

87

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.76. CAB J1939 500K WIRING (CONT.), P. 52

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 500K WIRING (CONT)

FOR BENDIX ABS W/ CRUISE CONTROL W/ DRIVER DISPLAY W/ ALLISON TC10 XMSN

ABS#1 (1400)

J1939 HIGH 8
J1939 7 LOW

A5N(+) 18YL
A5N(-) 18GN

PREDICTIVE CRUISE CONTROL
(1776)

*A5K(+)

15

20YL

*A5K(-)

7

20GN

A5L(-) 18GN
A5L(+) 18YL

A5R(+) 18YL
A5R(-) 18GN

IP/ENGINE (1702/1702)

11 K5R(+)

18YL

17

K5R(-)

18GN

K5S(+) 20YL
K5S(-) 20GN

K5TA(-) 18GN
K5TA(+) 18YL

K5V(-) 18GN
K5V(+) 18YL

*A5D(-) 18GN
*A5D(+) 18YL

ALLISON TC10 SHIFT SELECTOR
(1852)

A5B(-)

15

18GN

A5B(+)

8

18YL

VS-400/WINGMAN ONGAURD DRIVER
DISPLAY (1943M)
6
7

A5H(-) 18GN
A5H(+) 18YL

A5J(-) 18GN
A5J(+) 18YL

J1939(-) 2 J1939(+) 3

EATON GEN 3 TCM CONN (7105A)

ECM 1 (6018)

J1939(-) 47 J1939(+) 34

A5CB(-) 18GN
A5CB(+) 18YL

IP/ROOF

9

10 (2000)

CAMERA CONN (1979A)

D5CB(+) 18YL

D5CE(+) 20YL

4

D5CB(-) 18GN

D5CE(-) 20GN

3

* W/ CRUISE CONTROL

CHK

DATE

CHAN GE

REV

R E FE R ENC E

MJV042858OCT16 WORD 'PREDICTIVE' WAS B 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
052

Figure 88 Cab J1939 500K Wiring (Cont.)

88

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.77. CAB J1939 250K WIRING, P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CAB J1939 250K WIRING

CHAPTER 3

FOR SIC W/ ALL OPTIONS SPLICE PACK (1024)
M

A5H(+) 18YL

J1939 TERMINATING RESISTOR
(1028)
A

120 OHMS

A

K

A5RH(+)

18YL

D

A5RH(-)

18LTGN

C

J

A5RM(+)

G

18YL

A5RM(-)

F

18GN

DIAGNOSTIC CONN (1650)
H
J

A5B(+) 18YL
A5B(-) 18GN

A5RL(-) 18GN
A5RL(+) 18YL

A5RK(-) 18GN
A5RK(+) 18YL

A5H(-)

C

18GN

A5D(+) 18YL
A5D(-) 18GN

INSTRUMENT CLUSTER (1501)
12 11

BODY CONTROLLER#J5 (1602)

A5(+)

18YL

F3

A5(-)

F2

18GN

A5U(-) 18GN
A5U(+) 18YL

IP/CTR CHASSIS (1701/1701F)
62 N5U(+) 18YL

J1939 TERMINATING
RESISTOR (8954)
A

120 OHMS

61

C

N5U(-)

18GN

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
053

Figure 89 Cab J1939 250K Wiring

89

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.78. CAB J1939 250K WIRING (CONT.), P. 54

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 250K WIRING (CONT)

SPLICE PACK (1024)

FOR SIC W/ PEOPLENET COMMUNICATION

M

A

A5RH(+)

K

18YL

A5RH(-)

D

18GN

J

C

A5RJ(+)

G

18YL

A5RJ(-)

F

18GN

A5H(+) 18YL
A5H(-) 18GN

120 OHMS

A
J1939 TERMINATING RESISTOR (1028) C

A5(+) 18YL
A5(-) 18GN

BODY CONTROLLER#J5 (1602)
F3 F2

A5RL(-) 18GN
A5RL(+) 18YL

DIAGNOSTIC CONN (1650)
H
J

A5B(+) 18YL
A5B(-) 18GN

A5RK(-) 18GN
A5RK(+) 18YL

OMNIVISION J1939 (1935N)

A5U(+)

A

18YL

A5U(-)

C

18GN

A5RM(-) 18GN
A5RM(+) 18YL

INSTRUMENT CLUSTER (1501)

A5D(+)

18YL

12

A5D(-)

18GN

11

#A5U(+) 18YL
#A5U(-) 18GN

OMNIVISION J1939 ACCESSORY (1937N)
A
C

*A5U(-) 18GN
*A5U(+) 18YL

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

C

A

PEOPLENET VID

INPUT

(1939M)

* W/ DAY CAB # W/ SLEEPER

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
054

Figure 90 Cab J1939 250K Wiring (Cont.)

90

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.79. CAB J1939 250K WIRING (CONT.), P. 55

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 250K WIRING (CONT)

FOR BENDIX FUSION W/ ALL OPTION

J1939 SPLICE (1025)
L

A5HA(+) 18YL

B

A5HA(-)

18GN

J1939 TERMINATING RESISTOR (1028)
A A5H(+)
18YL

120 OHMS

A5H(-)

C

18GN

A5RM(-) 18GN
A5RM(+) 18YL

INSTRUMENT CLUSTER (1501)

11 12

A5D(-) 18GN
A5D(+) 18YL

A5RK(-) 18GN
A5RK(+) 18YL

A5RL(-) 18GN
A5RL(+) 18YL

DIAGNOSTIC CONNECTOR (1650)

A5B(-)

J

18GN

A5B(+)

H

18YL

BODY CONTROLLER #J5
(1602)

F2 F3

A5(-) 18GN
A5(+) 18YL

A5U(-) 18GN
A5U(+) 18YL

IP/CENTER

CHASSIS

61

(1701/1701)

62
N5U(+) 18YL

J1939 TERMINATING
RESISTOR (8954)
A

120 OHMS

N5U(-)

C

18GN

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
055

Figure 91 Cab J1939 250K Wiring (Cont.)

91

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.80. CAB J1939 250K WIRING (CONT.), P. 56

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 250K WIRING (CONT)

FOR ALL OPTIONS

SPLICE PACK (1026)
M

A

K

A5RC(+)

18YL

D

A5RC(-)

18GN

C

J G

F

SPLICE PACK (1024)
M

A

K

A5RH(+)

18YL

D

A5RH(-)

18GN

J

C

A5H(+) 18YL
A5H(-) 18GN
A5RD(+) 18YL
A5RD(-) 18GN
A5RF(+) 18YL
A5RF(-) 18GN

J1939 TERMINATING RESISTOR
(1028) A
C

120 OHMS

SPLICE PACK (1025)
M

A

A5RE(+)

K

18YL

A5RE(-)

D

18GN

C

J G

F

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
056

Figure 92 Cab J1939 250K Wiring (Cont.)

92

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.81. CAB J1939 250K WIRING (CONT.), P. 57

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 3
CAB J1939 250K WIRING (CONT)

FOR ALL OPTIONS W/LDW

CAMERA CONN (1979A)

3

4

18GN

D5CE(-)

20YL

D5CE(+)

SPLICE PACK (1024) G
F

A5RM(+) 18YL
A5RM(-) 18GN

BODY CONTROLLER #J5
(1602)

F3

A5(+)

18YL

A5(-)

F2

18GN

BENDIX/TAKATA LDW ROOF CONNECTOR (16B)
J
K

A5CA(-) 18GN
A5CA(+) 18YL

A5RL(-) 18GN
A5RL(+) 18YL

IP/ROOF (2000)

A5CB(+) 18YL
A5CB(-) 18GN

10 D5CB(+)

18YL

9

D5CB(-)

18GN

INSTRUMENT CLUSTER (1501)

A5D(+)

12

18YL

A5D(-)

11

18GN

IP/CTR CHASSIS (1701/1701)

J1939 TERMINATING
RESISTOR (8954)

A5U(+) 18YL

62 N5U(+)

A

18YL

120 OHMS

A5U(-) 18GN

61

C

A5U(-)

18GN

A5B(-) 18GN
A5B(+) 18YL

DIAGNOSTIC CONNECTOR (1650)
J
H

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 21DEC15 AE08058096

SHEET
057

Figure 93 Cab J1939 250K Wiring (Cont.)

93

ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.82. CAB J1939 250K WIRING (CONT.), P. 58

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BODY CONTROLLER#J5 (1602)

J1939+ F3

A5(+) 18YL

J1939- F2

A5(-) 18GN

CHAPTER 3
CAB - J1939 250K WIRING (CONT)

IP/CENTER CHASSIS (1701/1701F)

A5U(+)

62

18YL

N5U(+) 18YL

A5U(-)

61

18GN

N5U(-) 18GN

J1939 TERMINATING
RESISTOR (8954)
A
120 OHMS C

A5RL(+) 18YL
A5RL(-) 18GN

DIAGNOSTIC CONNECTOR
(1650) J1939+ H J1939- J
GND A
BTRY B

A5B(+) 18YL
A5B(-) 18GN
A98-G 18WH

@A98H 18BK

FUSE F4-L (1013)

D3

C3

10A

A5U(+) 18YL
A5U(-) 18GN

BENDIX/TAKATA LDW
ROOF CONN (16B)
K
J

A11-GCA 12WH

NEG STUD (1005)

A14JB 12RD

A14J 8RD

A14 4RD

BTRY FEED MEGA FUSE TO CAB (1000B) CH3_01A

A5RK(+) 18YL
A5RK(-) 18GN

INSTRUMENT CLUSTER (1501)
J1939+ 12
J1939- 11

A5D(+) 18YL
A5D(-) 18GN

A5CB(+) 18YL
A5CB(-) 18GN

IP/ROOF (2000)

10 D5CB(+) 18YL

9

D5CB(-)

18GN

CAMERA CONN (1979A)

D5CE(+)

20YL

4

D5CE(-)

20GN

3

J1939 TERMINATING
RESISTOR (1028) A
120 OHMS
C

A5RM(+) 18YL
A5RM(-) 18GN

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

23132922 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 22DEC15 AE08058096

SHEET
058

Figure 94 Cab J1939 250K Wiring (Cont.)

94

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 4)
4.1. CB POWER RADIO, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CB POWER RADIO

CHAPTER 4

ACCESSORY RELAY #1 (1012) CH3_09A
ACCESSORY RELAY 2,4 (1011/1013)
CH3_09

FUSE F5-E (1014)

*A12V 12LTBL

E1

F1 *A86F

10A

18LTGN

FUSE F4-F (1013)

C2 (A12V)

D2 A86F 18LTGN

10A

FUSE F5-E (1014)

@A86F 18LTGN

F1

E1 @A148V

10A

12GY

IP / ROOF 2 CONNECTION
(2000)

BODY CONTROLLER (1606) CH3_9C

W/ DAY CAB

ROOF / IP (2000-3)

D63-GA 16WH

A63-GA 16WH

A11-GCA 12WH

D86F 16LTGN D63-GL
16WH

CONSOLE / ROOF

STANDARD

A

B

(2500 / 2000)

C63-GL 16WH

D86F 16LTGN

W/ SLEEPER CAB
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND
PLATE)

D86-GF 16WH

C86F 16LTGN C86-GF
16WH

CB RADIO

POWER A

B

(2303)

CB RADIO

POWER A

B

(2303)

C86M 16LTGN C86-GG
16WH

C86M 16LTGN C86-GG
16WH

HEAT SHRINK

CB+VE CB-VE (2310) (2311)

CB+VE CB-VE (2310) (2311)

* W/ 2010 LH FUSEBLOCK @ W/500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K D 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
001

Figure 95 CB Power Radio

95

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
CIGAR LIGHTER, TEMPERATURE DISPLAY AND AUX POWER

CIGAR LIGHTER POWER (1903)
A

@A84 14LTGN

FUSE F2-L

(1011)

@A14KD

D3 15A C3

12RD

A84 16LTGN

FUSE F2-B (1011)

F2

E2

A14KD

15A

12RD

BATTERY

BATTERY

FEED

FEED

CH3_02,2A (1000B)

CH3_35,35A

##A14Y 6RD
#A14W 6RD *A14 4RD

A14K 8RD

**A84-GAF 14WH
C A84-GAF 16WH

**A11-GHB 16WH
A11-GAA 14WH

TEMPERATURE DISPLAY
GAUGE CLUSTER #1 CH10_05 (1500)

@ W/2010 LH FUSE BLOCK * SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING ** J1939 500K WRG
IP / FORWARD CHASSIS (1700)

BODY CONTROLLER

K

#J6

(1606)

GROUND STUD (1004) (LOCATED ATLEFT SIDE DASH MOUNTEDDUAL POST
GROUND PLATE)

W/FRONT LOAD INDICATOR

AMBIENT TEMP SENSOR (8601)

ELECTRONIC GROUND 8

A109 18GY

GAUGE CLUSTER #2 (1501)

ANALOG IN #3

9

A41 18TN

25 16

M109A 18GY

M109AA 18GY

M109A 18GY

M41 18GY

B B
A A

AUX POWER (1901)
A

@A86P 14LTGN

FUSE F2-C (1011)

H3

G3 @A14KK

15A

12RD

A86P 16LTGN

FUSE F3-C (1012)

C3

D3 A14KK

12RD

A14K 8RD

##A14Y 6RD
#A14W 6RD

BATTERY FEED CH3_02,2A

A86-GBB

A11-GBA

B

16WH

14WH

A11-GKJ 6WH

@A86-GBB 14WH

@A11-GBA 14WH

4

1

*A14 4RD GROUND STUD(1005) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

GROUND (1022)

@ W/2010 LH FUSE BLOCK * SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING

BATTERY FEED CH3_35,35A

CHK

DATE

CHAN GE

0488 09SEP15 ADDED EFFECT J1939

500K WRG FOR R/D 1903.

REV

R E FE R EN C E

F 93248U

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
002

Figure 96 Cigar Lighter, Temperature Display and Aux Power

96

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
ELECTRIC WINDOWS AND DOOR LOCKS

BATTERY FEED (1000B) CH3_34,34A BATTERY FEED (1001) CH3_04,4A

W/ POWER DOOR LOCK AND WINDOWS

D

SWITCH D/L +

SWITCH PACK

E

(1101M)

SWITCH D/L -

BATTERY FEED (1001) CH3_04,4A

BATTERY FEED (1000B) CH3_35,35A

A3AA(+) 20DKBL A3AA(-)
20GY

*A14 4RD #A14T 8RD

#A14T 8RD

*A14 4RD

*A14K 8RD

*A14J 8RD

FUSE F9-A

(1018)

D1

C1

A14MB

12RD

30A

FUSE F4-E

@A14MB (1013)

12RD

E1 F1

A14NB B1

A1

12RD

30A

FUSE F4-A

@A14NB

(1013)

12RD

G1

H1 DOOR / IP

DRIVER DOOR POD SIGNAL

DOOR POD (3200)

(3202M)

DATA + D

E3W(+)

A

18DKBL

DATA - C

B E3X(-)
18GY

POWER G

C E81B 12LTGN

D

E81-GA

GROUND E

12WH

A3A(+) 20DKBL
A3A(-) 20GY

E2 J1708+ E1 J1708-

BODY CONTROLLER #J5
(1602)

A3AB(+) 20DKBL A3AB(-)
20GY A81B 12LTGN A81C 12LTGN
A3AC(-) 20GY
A3AC(+) 20DKBL

@A81B 12LTGN
A81-GA 12WH

DOOR / IP DOOR POD
(3204)

PASSENGER DOOR POD
SIGNAL (3202M)

A

B

@A81C

12LTGN

C

A81-GC

D

12WH

E3W(+) 18DKBL
E3X(-) 18GY E81B
12LTGN
E81-GA 12WH

D DATA +
C DATA G POWER E GROUND

A81-G 10WH

DOOR POD LOAD 3201M

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE) (1004)

DOOR POD LOAD
3201M

WINDOW A

A WINDOW

WINDOW B LOCK C LOCK D

B WINDOW C LOCK D LOCK

E81E 14LTGN
E81A 14LTGN
E83A 14LTGN
E83E 14LTGN
E83E 14LTGN
E83A 14LTGN
E81A 14LTGN
E81E 14LTGN

B

A

A

B

B

A

A

B

DOOR LOCK (3203M)

WINDOW MOTOR (3100M)

WI ND OW MOTOR (3100M)

DOOR LOCK (3203M)

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSEBLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/ 2010 E 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058097

003

Figure 97 Electric Windows and Door Locks

97

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. ELECTRIC HORN, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRIC HORN

BODY CONTROLLER #J1 (1603)

ELECTRIC

IP / FORWARD

HORN

CHASSIS

(8303 / 8310)

(1700)

21

A

ELECTRIC E

A85

M85

HORN

16GY

16GY

M85J 16GY

M85J 16GY
M85K 16GY
M85-GD 16WH

CHAPTER 4
ELECTRIC HORN #1 (8311)
A B

GROUND ADAPTER #1
(8800) F
A

M85-GA 16WH
M11-GD 12WH

M11-G 10WH

M85-GC
16WH B
M85-GC 16WH

W/ SINGLE HORN
ELECTRIC HORN #2 (8312)
A M85L 16GY
B M85-GE
16WH

(4005A) LEFT SIDE DASH MOUNTED DUAL POST GROUND
PLATE / FORWARD GROUND

BODY CONTROLLER #J5 (1602)

ZVR E5

A9A 18GY

IP/DCM (1800)

A4 A9 18GY

B9 18GY

B9C 20GY

CLOCK SPRING (1802)

5

A

STEERING WHEEL SWITCHES BLACK

BODY CONTROLLER #J3 (1600)
HORN A5 SWITCH

A85A 20GY

B10

B85A 20GY

CITY HORN

7

G

GRAY

CHK

DATE

CHAN GE

0638 07MAY15 ADDED HORN SWITCH

CIRCUIT.

REV

R E FE R EN C E

C 92948U

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
004

Figure 98 Electric Horn

98

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. AIR HORN, P. 4A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

AIR HORN

CHAPTER 4

BODY CONTROLLER # J5
(1602)
AIR HORN SOLENOID E12

A59A 18GY

IP/CTR CHASSIS (1701/1701F)
32 N59A 18GY

DAY CAB SOLENOID-122BBC
(9736)
B

GROUND ADAPTER (8804)
B

A N59-G 14WH

A N11-GB 10WH

LEFT SIDE DASH MOUNTED DUAL POST GND
PLATE (4006)

BODY CONTROLLER # J5
(1602)

ZVR

E5

A9A 18GY

IP/DCM (1800/1800F)

A4 A9
18GY

B9 18GY

CLOCK SPRING (1807)

A

A

B9C

20GY

BODY CONTROLLER # J3
(1600)

AIR HORN

I/P

B1

A100 20GY

B11

B100 20GY

C

C

AIR HORN SWITCH

CHK

DATE

CHAN GE

0488 02FEB15 INITIAL RELEASE.

REV

R E FE R EN C E

A 92948F

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92948F 13JAN15 AE08058097

SHEET
04A

Figure 99 Air Horn

99

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. MIRRORS HEATED AND LIGHTED, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
DRIVER POWER MIRROR
L/ R AXIS

MIRRORS HEATED AND LIGHTED

CHAPTER 4

A78AB 16LTGN

LEFT HEATED MIRROR HOOD MTD (8070) CH4_06A

A

B
UP / DOWN AXIS C

18 YL
20 BN

HEATER

D 18 RD
E 18 GN
F 18 BK

LIGHT
L TURN SIGNAL

G 20 BL

MIRROR SWITCH

DRIVER DOOR
(3000) D
A B C
F A58DA 18BN

A78-BB 16LTGN

A78A 16LTGN
A78B 16LTGN

LEFT H HEATED
MIRROR
RIGHT L HEATED
MIRROR

BODY CONTROLLER #J1 (1603)

RIGHT HTD MIRROR

HOOD MTD

(8071) CH4_06A

PASSENGER POWER MIRROR

PASSENGER DOOR HARNESS
CONNECTOR (3003M)

L / R AXIS

A A78D 18LTGN
B A78E 18LTGN
C A78F 18LTGN
D
F A58DB
18BN

A 18
OR B
18
BN

18

C

YL

D 18 RD

UP / DOWN AXIS

18 LTGN

A54 16BN

A1 A2 A3 A4 B1 B2 B3

20 OR
20 BL
20 YL
18 BK
20 OR
20 WH

A56D 18OR

E A62DD

18DKBL

G

A78V

18LTGN

H J

B4 20
BL

BODY CONTROLLER#J1
(1603)

CH4_06,

A CCE S SO RY RELAY #2, 4 (1011 / 1013)
CH3_09

FUSE F4-B (1013)

G2

H2

(A12V)

CH9_09

10A ACCESSORY RELAY

FUSE F5-N(1014)

(1012)

(A12V)

CLUSTER #1

CH3_9A

A1

B1

(1500)

BODY

CONTROLLER

#J6 (1606)

(@A148V)

DIMR OUT2 6 PANEL LT

CH3_9C

A62DA
16DKBL A62BD

18DKBL

A78V 18LTGN

H

J

HEATER E

A78-GB 16WH

A57D 18OR

F 18 BK
G 20 GN

LIGHT

A78-GA 16WH

BODY

CONTROLLER #J1

(1603)

CH4_06,

GROUND

CH9_09

ADAPTER

(1023)

CH3_21

CH4_06

R TURN SIGNAL
BODY CONTROLLER #J2 (1604)
PARK MARKER G CLEARANCE,IP
LAMP

W/ 2010 LH FUSE BLOCK

@ W/ 500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K F 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
005

Figure 100 Mirrors Heated and Lighted

100

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. MIRRORS HEATED AND LIGHTED (CONT.), P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
MIRRORS HEATED AND LIGHTED (CONT)

GROUND ADAPTER (1023)
5
6
1

A78-GA 16WH
A78-GB 16WH
A11-GCB 12WH

CLUSTER #1 (1500)
DIMR OUT2 6 PANEL LT

A62DA 16DKBL

DRIVER POWER MIRROR (3000) CH4_05

PASSENGER POWER MIRROR (3003M) CH4_05

A11-GKJ 6WH

GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GROUND
PLATE)

A62DD 18DKBL

DRIVER DOOR (3000) CH4_05

BODY CONTROLLER #J1 (1603)
RIGHT FRONT TURN A
LEFT FRONT B TURN

A57BC 16OR
A57N 16OR
A56N 16OR
A56 16OR

A57B 18OR
A57D 18OR
A56D 18OR

PASSENGER DOOR HARNESS CONN (3003M) CH4_05
PASSENGER DOOR HARNESS CONN (3003M) CH4_05
MIRROR TURN SIGNAL (3201)

A56B

A

16OR

IP/FORWARD (1700/1700F)

A56A

14

16OR

M56 16OR

A56 16OR

M56AB 16OR

M56AD 16OR

MODESTY LAMP/ CUSTOMER SUPPLIED
LIGHTS (8102) CH9_06A

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 20MAY14 ADDED R/D 3201 AND

C 92447S

1700. ADDED CIRC A57BC & A57B.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
006

Figure 101 Mirrors Heated and Lighted (Cont.)

101

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. HEATED MIRROR HOOD MOUNTED ­ ISX ENGINE, P. 6A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

HEATED MIRROR HOOD MTD - ISX ENGINE

RH HEATED MIRROR HOOD MTD
(8071)

M78B

A

16LTGN

FORWARD CHASSIS/IP
(1700F-8) A78BC 16LTGN

BODY CONTROLLER#J1 (1603)

A63A

18DKBL

L

B

M78-GA

16WH

M78-G 16WH

A78BB 16LTGN

PASSANGER DOOR HARNESS CONN(3003M) CH4_05

GND ADAPTER #1 (8800)

E

A

LEFT HEATED MIRROR HOOD MTD
(8070)

M78-GA

B

16WH

FORWARD

CH ASSI S/ IP

M78A

(1700F-7) A78AC

A

16LTGN

16LTGN

M11-GD 12WH

M11-G 10WH

LEFT SIDE DASH MTD DUAL POST GND STUD
(4005)

BODY CONTROLLER#J1 (1603)

A78A

H

16LTGN

A78AB 16LTGN

DRIVER DOOR (3000) CH4_05

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91662T

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

91662T 20DEC12 AE08058097

SHEET
06A

Figure 102 Heated Mirror Hood Mounted ­ ISX Engine

102

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. INTENTIONALLY LEFT BLANK, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

INTENTIONALLY LEFT BLANK

CHAPTER 4

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

RELEASE NO.

D ATE

PART NO.

Figure 103 Intentionally Left Blank

SHEET

103

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB, P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAH GR AA PM TER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT DAYCAB

TERRESTRIAL C OMMU NI CAT I ON
UNIT (TCU)
(GPS) A3
(PCS) A1

P3 (GPS)
(PCS) P2
SHIELDED CABLES

(AUX_TX) 17 (AUX_RX) 5 (AUX_GND) 18
(PANIC) 4 (RPM) 7
(AXLE) 6 (TTRACS) 13
(GPIN1) 8 (GPIN2) 21 (GPIN3) 9 (GPOUT2) 11 (GPOUT3) 23
22
(DU_RX+) 1 (DU_RX-) 2 (DU_TX-) 3 (DU_TX+) 4 (DU_GND) 5 (DU_GND) 6 (FBAT+) 7 (DU_VCC) 9

22 ORBK 22 BKWH
22 VT 22 GNBK
22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH

DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING

ADHESIVE HEATSHRINK SLEEVE

BK BL
RD GN GY YL OR VT

3 (MVPC_TX) 2 (MVPC_RX)
5 (MVPC_GND1) 6 (MVPC_GND2) 8 (FBAT+) 9 (CU_AWAKE)

(AUX_TX) (AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2)
(GPIN3) (GPOUT2)
(GPOUT3)

SHIELDED CABLES

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R ENC E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
008

Figure 104 Satellite Communication System ­ Qualcomm Terrestrial Mobile Communications Terminal Daycab

104

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL DAYCAB (CONT.), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
TMCT DAYCAB (CONT)

BATTERY FEED
CH3_02,2A

BATTERY FEED
(1000B) CH3_35,35A

*A14 4RD

#A14W 6RD

##A14Y 6RD

*A14K 8RD

TERRESTRIAL COMMUNICATION
UNIT (TCU)
(BTRY+) 1 (BTRY+) 14
(BTRY-) 24 (BTRY-) 25

SHIELDED CABLES
18 YL 18 YL
18 BK 18 BK

QUALCOMM TMCT

(1923)

FUSE F2-F

(1011)

B

A14ED D2

C2

18RD

10A

A14KC 12RD

%A14ED 18RD

FUSE F2-N

(1011)

B1

A1

10A

%A14KC 12RD

D

A11-GBE

A11-GBA

A11-GKJ

18WH

14WH

6WH

GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GROUND
PLATE)

A14K 14RD

(IGN) 12
(J1708+) 2 (J1708-) 16

22 WH
22 BR 22 RD

FUSE F5-B (1014-G2)

FUSE F5-E (1014-C1)

FUSE F5-J

@(A13FB)

(1014)

FUSE F5-A

A

A13EE B1

A1

(1014-G1)

18PK

IGNITION RELAY #2 (1012 / 1014)

10A

&A13FF

12PK FUSE F5-L

&A13FB 12PK

CH3_07

%A13EE (1014)

E

18PK D3

%(A13FC) C3

A3BD(+)

18DKBL

IGINITION RELAY #2 (1012) CH3_8A

F

A3BD(-)

J1708 PUBLIC CH3_18

18GY

* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NAME

-

-

ADDED EFFECT W/2010

D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058097

009

Figure 105 Satellite Communication System ­ Qualcomm Terrestrial Mobile Communications Terminal Daycab (Cont.)

105

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER, P. 10

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM TMCT SLEEPER

TERRESTRIAL C OMMU N I CAT I ON
UNIT (TCU)
(GPS) A3
(PCS) A1

P3 (GPS)
(PCS) P2
SHIELDED CABLES

(AUX_TX) 14 (AUX_RX) 5 (AUX_GND) 18
(PANIC) 4 (RPM) 7
(AXLE) 6 (TTRACS) 13
(GPIN1) 8 (GPIN2) 21 (GPIN3) 9 (GPOUT2) 11 (GPOUT3) 23
22
(DU_RX+) 1 (DU_RX-) 2 (DU_TX-) 3 (DU_TX+) 4 (DU_GND) 5 (DU_GND) 6 (FBAT+) 7 (DU_VCC) 9

22 ORBK 22 BKWH
22 VT 22 GNBK
22 GY 22 OR 22 BL 22 WHRD 22 WHBK 22 WHYL 22 GNWH 22 BLWH
DRAIN WIRES FROM END OF CABLE JACKET TO PIN 22 WITH HEATSHRINK SLEEVING

ADHESIVE HEATSHRINK SLEEVE

(AUX_TX)
(AUX_RX) (AUX_GND) (PANIC) (RPM) (AXLE) (TTRACS) (GPIN1) (GPIN2) (GPIN3) (GPOUT2) (GPOUT3)

BK BL
RD GN GY YL OR VT

3 (MVPC_TX) 2 (MVPC_RX)
5 (MVPC_GND1) 6 (MVPC_GND2) 8 (FBAT+) 9 (CU_AWAKE)

CHK

DATE

C HA NGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

SHIELDED CABLES

REV

R E FE R ENC E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
010

Figure 106 Satellite Communication System ­ Qualcomm Terrestrial Mobile Communications Terminal Sleeper

106

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM TERRESTRIAL MOBILE COMMUNICATIONS TERMINAL SLEEPER (CONT.), P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM
TMCT SLEEPER (CONT)

TERRESTRIAL CO MM UN I C ATI ON
UNIT (TCU)
(BTRY-) 24 (BTRY-) 25
(BTRY+) 1 (BTRY+) 14

18 BK 18 BK
18 YL 18 YL

QUALCOMM TMCT (5902)
D

SLEEPER GROUND ADAPTER
(5007)

H11-GMB

11

18WH

1 H11-GM
10WH

BATTERY

BATTERY

FEED

FEED

CH3_01,4A CH3_35,35A

*A14 4RD

*A14K 8RD

#A14 6RD

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
SLEEPER / IP (5010 / 1970)

#A14T 8RD

FUSE F2-F (1011)

B

H14ED

A

D2 C2

A14ED

A14KC

18RD

18RD

12RD 10A

%A14EA 16RD
%A14ED 18RD
%A14SD 18RD

FUSE F2-N (1011)

B1 A1 10A

%A14KC 12RD

IGNITION RELAY #2 (1012 / 1014) CH3_07

@(A13FB) &A13FB
12PK

(IGN) 12
(J1708-) 2 (J1708+)16

22 WH
22 BR 22 RD

FUSE F5-B (1014-G2)

FUSE F5-E (1014-C1)

FUSE F5-J (1014)

FUSE F5-A (1014-G1)

A

H13EE

B

A13EE B1 A1

18PK

18PK

10A

&A13FF

12PK

E

D

H3BD(+)

A3BD(+)

18DKBL

18DKBL

F

C

H3BD(-)

A3BD(-)

18GY

18GY

J1708 PUBLIC CH3_19

SHIELDED CABLES

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

CHK

DATE

C HA N GE

REV

REFERENCE

DRAWN

NAME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058097

011

Figure 107 Satellite Communication System ­ Qualcomm Terrestrial Mobile Communications Terminal Sleeper (Cont.)

107

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ANTENNA COMMUNICATION UNIT

SHIELDED CABLES

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM QUALCOMM IMCT

(DU_TX+) W (DU_RX+) R

24 WHVT 24 WHOR

4 (DU_YX+) 1 (DU_RX-)

IGNITION RELAY #2 (1012 / 1014) CH3_07

(DU_TX-/TX) V (DU_RX-/RX) T
(DU_VCC) C (DU_VCC) D (DU_GND) E

24 WHBL 24 WHRD 18 WHYL 18 WHGN 18 WHBK

3 (DU_TX-TX) 2 (DU_RX-RH) 8 (DU_VCC) 9 (DU_VCC) 5 (DU_GND)

(DU_GND) F
(J1708+/TX) J (J1708-/RX) K
A (IGNITION)
(BAT+) M (BAT+) R (BAT-) S (BAT-) U TTRACS B
AXLE L

18 WHGY SHIELDED CABLES
18 BN 18 RD
18 WH
16 YL 16 YL 16 BK 16 BK 18 BL 18 OR 18 GY 18 GY

6 (DU_GND) 7 (NC)

@(A13FB) &A13FB
12PK

QUALCOMM IMCT (1920)

A

A3BD(+)

18DKBL

B A3BD(-)

18GY

J1708 PUBLIC CH3_18

FUSE F5-B FUSE F5-E

FUSE F5-J

(1014-G2)

1014-C1)

(1014)

E

A13EE B1

A1

FUSE F5-A (1014-G1)

18PK

10A

&A13FF 12PK

BATTERY

BATTERY

A98F

FEED

FEED(1000B)

F

18BK

A

CH3_02,4A CH3_35,35A

C YL
D BK

LEFT BANK OPT

FUSE F2-F WARNING LIGHTS

(1011)

(1511)

D2 A14ED

C2 A14KC

18RD

10A

12RD

FUSE F2-N

%A14ED (1011) %A14KC 18RD B110A A1 12RD

#A14T 8RD
*A14K 8RD

A11-GBE 18WH

A11-GBA 14WH

A11-GKJ 6WH

%A11-GBE 18WH
%A11-GBA 14WH #A14 6RD *A14 4RD

P4 A (ETRACS)

B

(AXLE)

5 (LOOP)
(LOOP)

1
GROUND (1022)

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE)

PANIC A
PANIC SWITCH (1921)

ADHESIVE HEATSHRINK SLEEVE A98J 18BK

PANIC BUTTON (1111M) CH04_15
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

CHK

D ATE

C HA N G E

REV

R EFER E NC E

DR AW N

NAME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/ 2010 E 92715R

RELEASE NO.

DATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09

AE08058097 012

Figure 108 Satellite Communication System ­ Qualcomm Integrated Mobile Communications Terminal

108

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPAM TER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)

W/ MVPC KEYBOARD

QUALCOMM (1922)

FUSE F2-F (1011)

*A14K 8RD

*A14 4RD

BATTERY FEED CH3_35

A

14MVP

A

A14EF

D2

C2 A14KC

#A14T

#A14

BATTERY

18BK

18RD

10A

12RD

6RD

6RD

FEED CH3_02

B

11-GMV

18WH

QUALCOMM DISPLAY RECEPTACLE END (7A)
1 2 3 4 5 6 8 9

ANTENNA CABLE (1A)

CORE

1

22BK

2

SHLD

22

SATELLITE RADIO ANTENNA (3A)

CORE

1

22BK

2

SHLD

22

B A11-GBH 18WH

A11-GBA 14WH
ABLK 22BK ARED 22RD AORN 22OR AYEL 22YL AGRN 22GN ABLU 22BL AVIO 22VT AGRA 22GY

A11-GKJ 6WH

GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)
QUALCOMM DISPLAY PLUG END (8A)

1 2 3 4 5 6 8 9

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING

ANTENNA CABLE (2A)
1

2

ANTENNA CABLE (5A)

SATELLITE RADIO

ANTENNA (4A)

1

CORE 22BK

1 2
2

SHLD 22

ANTENNA CABLE (6A) 1
2

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED: CIRC A11-GBA & C 75116N

A11-GBH; LONESTAR IN TITLE.RMVD R/D 1006.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
013

Figure 109 Satellite Communication System ­ Qualcomm Integrated Mobile Communications Terminal (Cont.)

109

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. SATELLITE COMMUNICATION SYSTEM ­ QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL (CONT.), P. 13A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - QUALCOMM IMCT (CONT)

W/2010 LH FUSE BLOCK
QUALCOMM (1922)

A 11 -GB H

B

18WH

A14EF

A

18RD

QUALCOMM DISPLAY
POWER (1922M)
A
B

A14EF 18RD

FUSE F2-N (1011)
B1 15A A1

A14KC 12RD

A14T 8RD
A14K 8RD

BATTERY FEED
CH3_4A
BATTERY FEED
CH3_35A

A11-GBH 18WH

A11-GBA 14WH

GROUND (1022)
6
5 1

A11-GKJ 6WH

NEG STUD (1005)

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 15SEP14 AE08058097

SHEET
13A

Figure 110 Satellite Communication System ­ Qualcomm Integrated Mobile Communications Terminal (Cont.)

110

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. QUALCOMM INTEGRATED MOBILE COMMUNICATIONS TERMINAL ­ SLEEPER, P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

QUALCOMM IMCT - SLEEPER

CHAPTER 4

QUALCOMM PANIC BUTTON
(5901)

QUALCOMM IMCT

A

(5900)

(BTRY+) C

H14ED 18RD

SLEEPER / IP (5010 / 1970)

A11-GBE 18WH

A11-GBA 14WH

A11-GKJ 6WH

H11-GSC 18WH

GROUND STUD

(1005)

F

A98J 18BK

PANIC BUTTON (1111M)

(LOCATED AT RIGHT SIDE DASH MOUNTED

CH4_15

DUAL POST GROUND

FUSE F2-F (1011)

PLATE)

A

D2 A14ED

C2 A14KC

#A14T

#A14

BATTERY FEED

18RD

10A

12RD

6RD %A14T

6RD

(1001) CH3_02,4A

FUSE F2-N (1011)

%A14ED

%A14KC

18RD

12RD

B1 10A A1

8RD *A14K
8RD

(A13FC) C3

*A14 4RD

BATTERY FEED (1000B) CH3_35,35A
IGNITION RELAY #1 (1011 / 1013)

10A D3

FUSE F4-G

(1013)

FUSE F5-R

%A13B 18PK

(1014) B3 10A A3

(A13FC)

CH3_06
IGNITION RELAY #1 (1012) CH3_8A

A13B 18PK

(GPOUT1) F (J1708+) A (J1708-) B (BTRY-) D
(IGN) E

H98F 18BK H3BD(+) 18DKBL
H3BD(-) 18GY
H13EE 18PK
H13EH 18PK

A13BF

D

20PK

E

A98F

F

18TN

LEFT BANK OPT WARNING LIGHTS
(1511)

D

A3BD(+)

18DKBL

J1708 PUBLIC

C A3BD(-)

CH3_18

18GY

FUSE F5-E

FUSE F5-B

(1014-C1)

(1014-G2) FUSE F5-J
(1014)

@(A13FB)

B

A13EE B1 A1

18PK

FUSE F5-A (1014-G1)

10A

&A13FF

&A13FB

FUSE F5-L

12PK

12PK

IGNITION RELAY #2 (1012 / 1014) CH3_07

(1014) %A13EE

18PK D3

C3

%(A13FC)

IGNITION RELAY #1 (1012) CH3_8A

H11-GMB

11

18WH

QUALCOMM IMCT W/ MVPC KEYBOARD
(5903)

H11-GMB 18WH

H11 - GME 18WH

(IGN) A

H13EF 18BK

H13EE 18PK

1 H11-GM
10WH

(BTRY-) B

H11-GMC 18WH

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

GROUND STUD IN SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL (5004)

SLEEPER GROUND ADAPTER
(5007)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

E 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058097

014

Figure 111 Qualcomm Integrated Mobile Communications Terminal ­ Sleeper

111

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. COMMUNICATIONS SYSTEM, WIRING, P. 14A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

IGNITION

RELAY #2

BATTERY BATTERY

FEED

FEED

CH_35A CH3_4A IGN

FEED

(1012) CH3_8A

@A11-GKJ 6WH
@A11-GBA 14WH

NEG STUD (1005)

CHAPTER 4
COMMUNICATIONS SYSTEM,WIRING

REMOTE CONTROL (1917)
AB

SENSOR TRACS

LEFT BANK OPT
WARNING LIGHTS (1511)

J1708 DATA LINK POSITIVE (1660)

J1708 DATA LINK NEGATIVE (1661)

F

E

E

I/P DOOR COURTESY LIGHT & SPEAKER (3205M)

A86-GD2 18WH A98F 18TN
A3BD(+) 18DKBL A3BD(-)
18GY

FUSE F5-L (1014) (A13FC)

C3

FB5 (1014) A13FB A1 3A B1 12PK

A14T 8RD

A14K 8RD

1

CD

D3

GROUND (1022)

+-

A86HB 18LTGN
A86JB 18LTGN

5
@A11-GBE 16WH
A86RCD 18LTGN

A14KD 12RD

A13EE 16DKBL

FB2 (1011) D210A C2

A14ED 16RD

A86-GND 18WH

A86HA 18LTGN

A B C D E FG

OMINI ACC CONN
(1919)

BLU/VIO BLU/YEL VIOLET RED

A86-GDI 18WH
A86JA 18LTGN

RADIO CONN (1300)
+13
14 -

A86H 18LTGN A86J 18LTGN

SPEAKER SWITCH
CONN C D E F G A B (1916)

FOR J1939,PTO EFFECTS CH04_14C

OMNI POWER CONN (1918)

GREEN BLU/GRN
(CDU EXTENSION CABLE)

TRAILER TRACS WIRING CH10_006

IT(.P1/3A)

@A13EE

C

16DKBL

B

FUSE F2-N

A

@A14KC (1011) @A14ED

12RD A110A B1 16RD

CHK

DATE

CHAN GE

-

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

WHITE BLACK YELLOW

IT.14 (P/A)

QUAL COMM OMNIVISION UNIT CUSTOMER SUPPLIED

IT.5/1 (P/A)
IT.2 (P/A)

DISPLAY CABLE
ANTENNA ASSY

@ W/2010 LH FUSE BLOCK

REV

R E FE R EN C E

B 92715R

DRAWN

NA ME

23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR

RELEASE NO.

D ATE

PART NO.

91885D 09JAN13 AE08058097

SHEET
14A

Figure 112 Communications System, Wiring

112

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. COMMUNICATIONS SYSTEM, WIRING (CONT.) , P. 14B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

IGNITION

RELAY #2

BATTERY BATTERY

FEED

FEED

(1012) CH3_8A

CH3_35A CH3_4A IGN

FEED

@A11-GKJ 6WH
@A11-GBA 14WH

NEG STUD (1005)

CHAPTER 4
COMMUNICATIONS SYSTEM,WIRING (CONT)

REMOTE CONTROL (1917)
AB

LEFT BANK OPT
WARNING LIGHTS (1511)

F

MESSG WATT

SENSOR TRACS

J1708 DATA LINK POSITIVE (1660)
E

J1708 DATA LINK NEGATIVE (1661)
E

+ - CB A B SPEAKER
CONN (344F)

1

A86-GD2 18WH A98F 18TN
A3BD(+) 18DKBL A3BD(-)
18GY D86HB D86JB

A14K 8RD
A14T 8RD FB5 (1014) A13FB B1 3A A1 12PK FUSE F5-L (1014)
(A13FC) D3 C3

GROUND (1022)
5
@A11-GBE 16WH A86RCD 18LTGN

+6 7 ROOF/IP
CONN (2000)

A14KD 12RD

A86HB 18LTGN
A86JB 18LTGN

FB2 (1011) D2 10A C2 A13EE 16DKBL

A86-GND 18WH

A86-GDI 18WH

RADIO CONN (1300)
A +

A86H 18LTGN A86J 18LTGN

A86HA 18LTGN

-B

A14ED 16RD

A86JA 18LTGN

A B C D E FG

OMINI ACC CONN
(1919)

BLU/VIO

BLU/YEL

VIOLET RED

BROWN GREEN BLU/GRN

OMNI POWER CONN (1918)

(CDU EXTENSION CABLE)

@A13EE

C

16DKBL

B

WHITE BLACK

FUSE F2-N

A

@A14KC (1011) @A14ED

12RD A1

B1 16RD

YELLOW

SPEAKER

SWITCH

CONN

(1916)

C D E F G AB

CB CONN

(344 PUR

ASSY IN

ROOF

J1939 EFFECTS NOT DESIGNED HARN)

INTO MAIN CAB

TRAILER TRACS WIRINGCH10_006

IT(.P1/3A)

IT.14 (P/A)

QUAL COMM OMNIVISION UNIT CUSTOMER SUPPLIED

IT.5/1 (P/A)
IT.2 (P/A)

DISPLAY CABLE
ANTENNA ASSY

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

23100710 CIRCUIT DIAGRAM,PROSTAR,LONESTAR

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

91885D 09JAN13 AE08058097

14B

Figure 113 Communications System, Wiring (Cont.)

113

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. COMMUNICATIONS SYSTEM, WIRING (CONT.), P. 14C

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 04

COMMUNICATIONS SYSTEM,WIRING (CONT)

TERMINATING RESISTOR (1935F)

1939 TERM

CENTER CHASSIS

RESISTOR CONN C

A

(8954)

HARNESS CONN

TO DASH (1701F)

61 N5U(-)

18YL

62 N5U(+)

A5U(+)

18YL

18YL

A5U(+)

A5U(-) 18GN

52 53

18YK
A5U(-) 18GN

IP HARNESS CENTER CHASSIS CONN (1701)

A5U(-) 18GN
A5U(+) 18YL A59D 18GY A59E 18GY

BODY CONTROLLER J4 CONN (1601)
F8 E13

A59EB 36 18GY
A59DB 35 18GY

AIR SOLENOID 4-PACK-113
BBC ONLY (9737A)
CH10_004
AIR SOLENOID 4-PACK (9736)
CH10_003

IP HARNESS CENTER CHASSIS CONN (1701)

A5U(-) 18GN A5U(+) 18YL
A59DA 18GY
A59EA 18GY

J1939

CONN

(1937M) C

A

PTO

WNN

A

B

(1936M)

PTOP PIN 10 PTOC PIN 26

CANO OUT LO PIN 3

CANO OUT HI PIN 19

PART OF ACCESSORY CABLE
IT #13

J1939

PT0

NOTE:THESE ARE CIRCUIT EFFECTS FOR OMIVISION W/J1939 & W/PTO (08RZJ),W/J1939 (08RKD). TO SEE THE REMAINING CIRCUIT EFFECTS FOR 08RJZ,08RKD SEE SHEET 14.

QUALCOMM OMNIVISION UNIT (CUSTOMER
SUPPLIED)

CHK
012

DATE

CHAN GE

27MAR13 ADDED WORD "CONT" IN

TITLE DESC.

REV

R E FE R EN C E

B 92015W

DRAWN

NA ME

23100710 CIRCUIT DIAGRAM,PROSTAR

RELEASE NO.

D ATE

PART NO.

91885D 09JAN13 AE08058097

SHEET
14C

Figure 114 Communications System, Wiring (Cont.)

114

4.21. PANIC BUTTON, P. 15

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 115 Panic Button
115

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.22. SATELLITE COMMUNICATION SYSTEM ­ XATA WITH DAYCAB, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - XATA W/ DAYCAB

BATTERY FEED
CH3_35,35A

BATTERY FEED
CH3_02,4A

*A14 4RD

#A14 6RD

*A14K 8RD

XATA MODULE +12V A GND B

XATA CONNECTOR (1910/1910A)
A RD
B BK

@A14EA 16RD
A14EA 16RD
A11-GBE 16WH
@A11-GBE 16WH
@A11-GBE 16WH

FUSE F2-N (1011)
B1 10A A1

@A14KC 12RD

FUSE F2-F (1011)

D2

C2

10A

A14KC 12RD

A14EB 18RD

ATA+ C ATA- D
E1

A11-GBA A11-GKJ

14WH

6WH

@A5BE(+)

18YC

H

GROUND STUD (1005) (LOCATED AT

@A5BE(-)

E

18GN

LEFT SIDE DASH MOUNTED

DUAL POST

J1939 SPLICE GROUND PLATE)

C

(1025)

WH

A3BE(+)

20DKBL

J1708 PUBLIC

D

A3BE(-)

GN

20GY

CH3_19

XATA CONN (1911-A)

A14EBA 18RD A11-GBH 16WH

%A11-GBE 16WH

IP / DCM (1800)

BRAKE INPUT (1812)

D2

B70D

D

18GY

A14EB2

D1

B70E

C

18RD

18OR

@A11-GKJ 6WH

@A11-GBA 14WH

#A14T 8RD GROUND (1022) 6 5 1
NEG STUD (1005)

DC CABLE

A14EB1 18RD

B

2.4K

A

XATA RESISTOR ASSY
(1909M)
TO INTERFACE DEVICE
* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING % W/ ISX ENGINE @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/ 2010 E 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09

AE08058097 016

Figure 116 Satellite Communication System ­ Xata with Daycab

116

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.23. SATELLITE COMMUNICATION SYSTEM ­ XATA WITH SLEEPER, P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM - XATA W/ SLEEPER

A11-GKJ 6WH

A11-GBA 14WH

A11-GBH 16WH

GROUND STUD (1005)
(LOCATED ATLEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

*A11-GBE 16WH

XATA MODULE (1911-A)

SLEEPER / IP (5010 / 1970)

E1

H14EBA

18RD

E

IP / DCM (1800)
D2

BRAKE INPUT (1812)
D B70D 18GY

A14EBA 18RD

A14EB2

D1

18RD

A14EB1 18RD
B

2.4K

A14EB 18RD

%A14EB

A

18RD

XATA RESISTOR ASSY
(1909M)

B70E

C

18OR

BATTERY FEED
CH3_35,35A

BATTERY FEED
CH3_02,4A

@A14 4RD

@@A14 6RD

@@A14T 8RD

@A14K 8RD

+12V A GND B
ATA+ C ATA- D

XATA CONNECTOR (5940)

A RD
B BK

H14EA 18RD
H11-GMD 18WH

SLEEPER GROUND ADAPTER (5007)

11

SLEEPER / IP (5010 / 1970)

A

*A14EA

16RD

**A14ED 18RD
%A14ED 18RD
%A14EA 16RD

FUSE F2-F (1011)

D2

C2

10A

A14KC 12RD

FUSE F2-N (1011)
B1 A1

%A14KC 12RD

1 H11-GM 16WH

GROUND STUD

IN SLEEPER

REAR FACE OF FRONT LEFT

BUNK PANEL

C

WH

H3BE(+)

18DKBL

D

H3BE(-)

GN

18GY

D A3BD(+) 18DKBL

C

A3BD(-)

18GY

J1708 PUBLIC CH3_18

DC CABLE

TO INTERFACE DEVICE

# W/ XATA FOR DAYCAB * W/ XATA FOR SLEEPER ** W/ QUALCOMM IMCT FOR SLEEPER @ SINGLE BATTERY FEED @@ DUAL BATTERY FEED W/ LOAD SHEDDING % W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/ 2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058097

017

Figure 117 Satellite Communication System ­ Xata with Sleeper

117

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.24. RADIO ENTERTAINMENT, SPEAKERS, P. 18

CHAPTER 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

RADIO ENTERTAINMENT, SPEAKERS

RADIO (1300)
POWER ANTENNA 5
PANEL 6 LIGHT
7 BATTERY

POWER 8 GROUND

LEFT FRONT 13 SPEAKER +

LEFT FRONT SPEAKER -

14

SLEEPER SPEAKER WIRES

A86AA 18LTG N

IP / SLEEPER (5000-8)

W/ POWER AMPLIFIER

H86AB

18LTG N

6

AMPLIFIER CONN A (5313)

A62DC

A62

18DKBL

18DKBL

FUSE F2-E (1011)

4

PA N EL LIGHT

CLUSTER #1 (1500)

DIMMER

A86P 18LTGN

D1

C1

10A FUSE F4-B

A14FF 12RD

A14F 8RD

#A14 6RD

BATTERY FEED CH3_01

@A86P 18LTGN
A86-G 18WH

(1013)
H2 10A G2 A 11 -GC A 12WH

@A14FF 12RD

W/ AMPL

*A14 4RD

BATTERY FEED CH3_34

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
A86H 18LTGN

IP / DOOR CONNECTOR LEFT
(3205M)
C E86S
18LTGN

SPEAKER (3300)
A

A86J 18LTGN

D E86T

B

18LTGN

QUALCOMM OMNIVISION
SPKR SW (1916) CH4_29

A86HB 18LTGN
A86JB 18LTGN

W/ AMPL

RIGHT FRONT SPEAKER + 11
RIGHT FRONT 12 SPEAKER -

N/ AMPL
A86K 18LTGN
A86L 18LTGN

IP / SLEEPER (5000A)

A86AJ 18LTGN A86AH 18LTGN

16 15

A86AL

14

18LTGN

A86AK

13

18LTGN

IP / DOOR

*H86AJA 18LTGN
*H86AHA 18LTGN *H86ALA 18LTG N
*H86AKA 18LTGN

H86AJ 18LTG N
H86AH 18LTGN
H86AL 18LTGN
H86AK 18LTGN

CONNECTOR RIGHT (3206M)

SPEAKER (3300 / 3000M)

AMPLIFIER CONNECTOR B
(5312)
9 LEFT FRONT SPEAKER -
1 LEFT FRONT SPEAKER +
10 RIGHT FRONT SPEAKER -
2 RIGHT FRONT SPEAKER +

C

E86S

A

18LTGN

D E86T

B

18LTGN

RADIO (1300)

%A86AE

4

18LTGN

FUSE F5-E (1014)

BODY CONTROLLER #J6

%A86R

F1

E1

%A148V

(1606)

18LTGN

10A

12GY

CH3_9C

* SINGLE BATTERY FEED

# DUAL BATTERY FEED W/ LOAD SHEDDING

@ W/2010 LH FUSE BLOCK

% W/500K BAUD RATE

DAYCAB SPEAKER WIRES

DOOR SWITCH/

RIGHT REAR 9 SPEAKER +

SPEAKER JUMPER

A86DA

(2313)

C

18LTGN

RIGHT REAR 10 SPEAKER -

A86EA 18LTGN

D

H86DA 18LTGN
H86CEA 18LTGN

SPEAKER (2300) A
B

LEFT REAR 15 SPEAKER +
LEFT REAR 16 SPEAKER -

DOOR SWITCH /

SPEAKER JUMPER

A86BA

(2312)

C

18LTGN

A86CA

D

18LTGN

H86BA 18LTGN
H86CA 18LTGN

SPEAKER (2301)
A
B

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K E 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
018

Figure 118 Radio Entertainment, Speakers

118

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.25. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
RADIO ENTERTAINMENT, SPEAKERS (CONT)

%A14VB 10RD
A14VB 10RD

FUSE F2-F

(1011) %A14NA

F2

E2 12RD

FUSE F7-H (1016)

A4

B4 A14NA

30A

12RD

A14N 8RD

#A14W 6RD
##A14Y 6RD

SLEEPER / IP

SLEEPER FUSE BOX

42

(5000)

(5001)

H14VB

H2-B3 H2-C3

H14VBC

H86AP

10RD

16RD

15A

16LTGN

RADIO CONNECTOR

(1300)

BATTERY FEED (1000) CH3_01

# N/ LOAD SHEDDING ## W/ LOAD SHEDDING ** W/ DAYCAB SPEAKER WIRING * W/ SLEEPER SPEAKER WIRING @ W/ LONESTAR % W/2010 LH FUSE BLOCK

BATTERY FEED (1009) CH3_03,3A

H86APX 18LTGN

H86APY 18LTGN

H86APZ 18LTGN

AMPLIFIER CONNECTOR A (5313)
11 12 13

RIGHT REAR 9 SPEAKER +
RIGHT REAR 10 SPEAKER -

RIGHT FRONT 11 SPEAKER +

LEFT FRONT SPEAKER +
LEFT REAR SPEAKER +

13 15

LEFT REAR 16 SPEAKER -

RIGHT FRONT 12 SPEAKER -
LEFT FRONT SPEAKER - 14

**A86DA 18LTGN
**A86EA 18LTGN *A86DB 18LTGN
*A86EB 18LTGN
A86K 18LTGN A86H 18LTGN
A86H 18LTGN

DR SW/ SPKR

IP/ SLEEPER (5000/5000A)

JUMPER

(2313) CH4_18

5

6
11
QUALCOMM OMNIVISION SPKR SW (1916) CH4_29 23

**A86BA 18LTGN

DR SW / SPKR

**A86CA

JUMPER

18LTGN

(2312) CH4_18

3

*A86BB

18LTGN

4

*A86CB

18LTGN

A86L

12

18LTGN

A86J 18LTGN

QUALCOMM

OMNIVISION SPKR

SW (1916) CH4_29

A86J

24

18LTGN

H86DB 18LTGN
H86EB 18LTGN

SLEEPER RIGHT SPEAKER (5301) CH13_05

H86DB 18LTGN
H86EB 18LTGN
H86K 18LTGN

7 R REAR SPEAKER +
20 R REAR SPEAKER -
9 R FRONT SPEAKER +

H86H 18LTGN H86BB 18LTGN
H86CB 18LTGN
H86BB 18LTGN H86CB 18LTGN
H86L 18LTGN

SLEEPER LEFT SPEAKER (5301) CH13_05

10 L FRONT SPEAKER +

8 L REAR SPEAKER +

21 L REAR SPEAKER -

22 R FRONT SPEAKER -

H86J 18LTGN

23 L FRONT SPEAKER -

3

A54D

18BN

SLEEPER GROUND ADAPTER (5007)

3

H86-GH

16LTGN 1
H11-GM

10WH

A54 16BN
G

SUBWOOFER CONNECTOR
(5314)
A
B

E

BODY CONT # J4

F

(1604)

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)

H86DBA 18LTGN
H86BBA 18LTGN
H86CBA 18LTGN
H86EBA 18LTGN
H86-GHX 18LTGN
H86-GHY 18LTGN H86-GHZ 18LTGN

1 2 15 14
24 GND 25 GND 26 GND

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010

D 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 09MAR09

AE08058097 019

Figure 119 Radio Entertainment, Speakers (Cont.)

119

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.26. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
RADIO ENTERTAINMENT SPEAKERS (CONT)

BATTERY FEED CH3_02,2A

PASS UPPER CABINET (5014)

BATTERY FEED CH3_02

(BTRY+) 1

H63UB 18DKBL

H63-GUB

2

18WH

A14W 6RD
A14Y 6RD

A14R 8RD

H63U C5 18DKBL

SLEEPER FUSE BOX (H1-5001)
5A B5

H63K 18DKBL

%A14RD 12RD

FUSE F2-K

(1011) %A14VA

10RD

C2

D2

A14RD 12RD

F1 E1 30A

A14VA 10RD

FUSE F7-A

IP/

(1016)

SLEEPER

H14CD 18RD

(5000)

H14VA

10RD

1

LOWER CABINET (5136)

1
2 H63-GK
18WH

SLEEPER GROUND CONNECTOR (5007)
8

3

H86BBA 18LTGN

AMPLIFIER CONN A (5313) CH4_19

10 H63-GU
18WH
1 H11-GM
16WH

4
LOWER CABINET (5135)

GROUND STUD IN SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL (5004)

H6BBB

3

18LTGN

H63UA

1

18DKBL

H63-GUA

2

18WH

H86CBA

4

18LTGN

AMPLIFIER CONN A (5313) CH4_19

% W/2010 LH FUSE BLOCK

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

C 92715R

D RAW N
300422
RELEASE NO .
82357E

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

22DEC11 AE08058097

SHE ET
19A

Figure 120 Radio Entertainment, Speakers (Cont.)

120

ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.27. RADIO ENTERTAINMENT, SPEAKERS (CONT.), P. 19B
Figure 121 Radio Entertainment, Speakers (Cont.)
121

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.28. SWITCH PACK, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

SWITCH PACK

CHAPTER 4

SWITCH PACK (1101M)
B POWER
C PANEL LIGHT

#A12F 18LTBL
@A12F 18LTBL
A12F 18LTBL

FUSE F5-J (1014)

(#A148V)

D1

C1

10A

FUSE F5-J (1014)

D1

C1

10A

(A12V)

FUSE F4-K (1013)

(A12V)

B2

A2

10A

A62DB 18DKBL

A62 18DKBL

BODY CONTROLLER (1606) CH3_9C
ACCESSORY RELAY (1012) CH3_9A
ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
CLUSTER #1 (1500)
PANEL 4 LIGHT
DIMMER

D SWITCH D/L +

A3AA(+) 20DKBL
A3AA(-) 20GY

W/ POWER DOOR LOCK AND WINDOWS

BODY CONTROLLER #J5
(1602)

A3A(+) 20DKBL
A3A(-) 20GY

E2 J1708+ E1 J1708-

A3AC(+) 20DKBL A3AC(-)
20GY

DOOR / IP DOOR POD (3204M)
J1708+ A
J1708- B

A3AB(+) 20DKBL
A3AB(-) 20GY

DOOR / IP DOOR POD
(3200)
A J1708+
B J1708-

E SWITCH D/L -

N/ POWER DOOR LOCK AND WINDOWS
A3A(+) 18DKBL
A3A(-) 18GY

BODY CONTROLLER #J5
(1602)
E2 J1708+
E1 J1708-

A GROUND

A 11 -GK D 18WH

@ W/2010 LH FUSE BLOCK # W/500K BAUD RATE

A11-GCA 12WH

GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K D 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
020

Figure 122 Switch Pack

122

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.29. WINDSHIELD WIPER MOTOR, P. 21

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
WINDSHIELD WIPER MOTOR

CHAPTER 4

WIPER MOTOR (4500)

C/B

A

WV50V

2.2uFx2

A B+
B PRK
C GND
4.4uH x3 D
HIGH

E LOW

A82D 16GY
A82J 16GY
A82-G 16WH
A82K 16GY
A82L 16GY

A11-GCA 12WH A82N 18GY A82M 18GY

BODY CONTROLLER #J2
(1604)

A82 16GY

WINDSHIELD A WIPER POWER

A82E 16GY

BODY CONTROLLER #J4
(1601)
WINDSHIELD WIPER
HIGH / LOW E6 SPEED

A82H 18GY

WINDSHIELD
WIPER E7 POWER

A82F 18GY

GROUND STUD

(LOCATED AT

A82K 16GY

LEFT SIDE DASH MTD DUAL POST

WIPER HIGH / LOW GROUND

RELAY

PLATE)

(1012)

(1005)

85

86

G3 J4

86

WIPER POWER RELAY
(1012) G1
J2

85

87

87

G4

H4

J3

A82P

J1

16GY

G2 H2

87A

30

30

87A

A82KB 16GY

MOBILEYE GND AND WIPER SIGNAL (381) CH4_40

CHK

DATE

CHAN GE

012 07FEB13 ADDED: CIRC A82K AND

A82KB AND R/D 1005.

REV

R E FE R EN C E

C 91662T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
021

Figure 123 Windshield Wiper Motor

123

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.30. WINDSHIELD WIPER MOTOR (CONT.), P. 21A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
WINDSHIELD WIPER MOTOR (CONT)

W/2010 LH FUSE BLOCK

WIPER MOTOR (4500)

C/B

A

WV50V

2.2uFx2

A B+
B PRK
C GND
4.4uH x3 D
HIGH

E LOW

A82D 16GY
A82J 16GY
A82-G 16WH
A82K 16GY
A82L 16GY

A11-GCA 12WH A82N 18GY A82M 18GY

BODY CONTROLLER #J2
(1604)

A82 16GY

WINDSHIELD A WIPER POWER

A82E 16GY

BODY CONTROLLER #J4
(1601)
WINDSHIELD WIPER
HIGH / LOW E6 SPEED

A82H 18GY

WINDSHIELD
WIPER E7 POWER

A82F 18GY

GROUND STUD

(LOCATED AT

A82K 16GY

LEFT SIDE DASH MTD DUAL POST

WIPER HIGH / LOW GROUND

RELAY

PLATE)

(1012)

(1005)

85

86

A3 C4

86

WIPER POWER RELAY (1012)
G1
J2

85

87

87

A4

B4

C3

A82P

J1

16GY

G2 H2

87A

30

30

87A

A82KB 16GY

MOBILEYE GND AND WIPER SIGNAL (381) CH4_40

CHK

D ATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R EFER E NC E

A 92715R

D RAW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO .

D ATE

PART NO.

92715R 18SEP14 AE08058097

SHE ET
21A

Figure 124 Windshield Wiper Motor (Cont.)

124

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.31. WINDSHIELD WASHER PUMP, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

WINDSHIELD WASHER PUMP

CHAPTER 4

TURN SIGNAL SWITCH (1801)

DCM / IP (1800)

BODY CONTROLLER #J3
(1600)

WIPER 0 WIPER 1 WIPER 2

8 20GN
11 20RD
5 20OR
7 20WH
12 20YL

B82A 18GY
B82B 18GY
B82C 18GY
B9D 18GY
B87E 18GY

C9

C1

B1

B9 18GY

A4 A5

A82A 20GY
A82B 20GY
A82C 20GY
A9 18GY
A87E 18GY

A87B 20GY

WA SH E R

6

A3

B87-G

B11-GA

A11-GA

18WH

18WH

18GY

EGR VALVE RELAY A13AA

(1020) 18PK

C2

A87D
18GY D2

A11-GCA 12WH

GROUND STUD

CH7_06

30

86

(1004) (LOCATED
AT LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)

WASHER BOTTLE RELAY
(1015)

87A 87

A11-GAA

A87-G D1

14WH

18WH

FORWARD

85 C1

GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

WASHER PUMP (8352)
A

CHASSI S/ IP (1700/1700)

FUSE F5-C (1014) FUSE F5-H

19 M87C 16GY

H3

G3

A87C

18GY 10A

(1014-C4) *(A13FA)

IGNITION RELAY #3 (1012 / 1014) CH3_05

B

20

M87D

AA87F

16GY WASHER FLUID

18GY

#A13FK 12PK

#A13FB 12PK

IGNITION RELAY #2 (1012 / 1014)

LEVEL SENSOR

CH3_08

(8351)

2

1

M87A

17

A87A

18GY

18GY

M9BB

18

A9BB

18GY

18GY

A9A 18GY
A9B 18GY

WIPER 0 A9 SWITCH

WIPER 1 A10 SWITCH

A11

WIPER 2 SWITCH

WASHER A15 PUMP
MONITOR
LOW WASHER A8 FLUID
LIGHT DIGITAL

BODY CONTROLLER #J5
(1602)
E5 ZVR E7 ZVR

RIGHT UC WASHER PUMP
(8350)

CENTRE/ IP INTERCONNECT (1701F/1701)

1

59 N87C

16GY

2

58

N87D

16GY

RIGHT UC

WASHER LEVEL

(8351)

N87C 41

2

1

18GY

A94BU 16GY A116U 18GY
A116L 18GY A94BT 16GY
A106B 18GY

ABS #3 (1402) CH10_09
CUSTOMER ACCESSORIES RELAY (1019) CH04_26 CUSTOMER ACCESSORIES RELAY (1019) CH04_27
ABS #3 (1402) CH10_09
GUAGE CLUSTER (1501) CH10_05

N9BB 18GY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0638 07MAY15 ADDED RELAY CAVITY

F 92948U

DESCRIPTION C1,C2,D1 AND D2.

DRAWN
300422
RELEASE NO.
61802Y

ELECTRONIC GND (8802) SPLICE PACK CH03_33

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

10MAR09 AE08058097 022

Figure 125 Windshield Washer Pump

125

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.32. WINDSHIELD WASHER PUMP (CONT.), P. 22A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

WINDSHIELD WASHER PUMP

W/2010 LH FUSE BLOCK

CHAPTER 4

TURN SIGNAL SWITCH (1801)

DCM / IP (1800)

WIPER 0 WIPER 1 WIPER 2

8 20GN
11 20RD
5 20OR
7 20WH
12 20YL

B82A 18GY
B82B 18GY
B82C 18GY
B9D 18GY
B87E 18GY

C9

C1

B1

B9 18GY

A4 A5

A82A 20GY
A82B 20GY
A82C 20GY
A9 18GY
A87E 18GY

WAS HER

6 B87-G 18WH

A3 B11-GA
18WH

A11-GA 18GY

INTL ENGINE

A13AA

IBB ENGINE (1010) 18PK

B1

A87D
18GY B2

CH_06,30 GROUND STUD

87A

86

(1005) (LOCATED
AT LEFT SIDE DASH
MOUNTED DUAL POST
GROUND PLATE)

WASHER BOTTLE RELAY (1015)

A11-GA
12WH FORWARD

30 87
A2 A87-G 18WH

85 A1

GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)

WASHER PUMP (8352)

CHASSIS/IP

(1700/1700)

FUSE F5-K (1014)

A

19 M87C

D2 A87C

C2

16GY

18GY 10A

B

20

M87D

AA87F

16GY

18GY

(A13FL)

IGNITION RELAY #3 CH3_7A

WASHER FLUID LEVEL SENSOR
(8351)

2

1

M87A

17

A87A

18GY

18GY

M9BB

18

A9BB

18GY

18GY

A11-GCA 12WH

BODY CONTROLLER #J3
(1600)

WIPER 0 A9 SWITCH

WIPER 1 A10 SWITCH

A11

WIPER 2 SWITCH

A87B 20GY

WASHER
A15 PUMP MONITOR

LOW WASHER A8 FLUID
LIGHT DIGITAL

BODY CONTROLLER #J5
(1602)

A9A 18GY
A9B 18GY

E5 ZVR E7 ZVR

CHK

D ATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R EFER E NC E

A 92715R

D RAW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO .

D ATE

PART NO.

92715R 18SEP14 AE08058097

SHE ET
22A

Figure 126 Windshield Washer Pump (Cont.)

126

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.33. DRIVER DISPLAY ­ VEHICLE INFORMATION, P. 23

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

DRIVER DISPLAY - VEHICLE INFORMATION

VEHICLE INFORMATION
DISPLAY (1550)

ACCESSORY

B

BATTERY M

J1708+ D J1708- K J1939+ L J1939- C

A12C 18LTBL

FUSE F4-J (1013)

B1

A1

10A

A12V 12LTBL

W/ PRODUCTIVITY DISPLAY

N/ LOAD SHEDDING

FUSE F11-B (1020)

A14SE 18PK

F2

E2

5A

A14NF 12RD

A14N 8RD

A14SE 18RD

W/ PRODUCTIVITY DISPLAY & TIRE PRESSURE MONITOR

A14W 6RD
A14Y 6RD

BATTERY FEED CH3_03
BATTERY FEED CH3_03

A3BC(+) 20DKBL
A3BC(-) 20GY
A5L(+) 18YL
A5L(-) 18GN

J1708 PUBLIC CH3_18
J1939 PUBLIC CH3_12

W/ LOAD SHEDDING

ACCESSORY RELAY #2,4 (1011/1013) CH3_09

GROUND J

A11-GAL 18WH

A11-GAA 14WH

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)

CHK

DATE

CHAN GE

012 07FEB13 GAUGE 18 WAS 20 FOR

CAV B,M,L,C,J.

REV

R E FE R EN C E

D 91662T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
023

Figure 127 Driver Display ­ Vehicle Information

127

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.34. BEACON LIGHT SWITCH ­ FOR DUAL CUSTOMER ACCESSORY, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY

FUSE F5-E (1014)

D1

C1

10A

FUSE F5-D (1014-G4)

(A13FB)

FUSE F5-M (1014-A4)

A13FA 12PK

#A13FA 12PK

IGNITION RELAY #2 (1012 / 1014) CH3_07

#A13FB 12PK

IGNITION RELAY #2 (1012 / 1014) CH3_07

**A14Y 6RD
##A14W 6RD

BATTERY FEED
CH3_03

BATTERY FEED
CH3_01

A13BL1 18PK

FUSE F5-G (1014)

D3

C3

10A

*(A13FA)

IGNITION RELAY #3 (1012 / 1014) CH3_07

A13-GBM 18WH

GREEN

A13BL2 18PK

+

-

7 &A13BL1 2B
18PK
5B AMBER

9 3
1 6 4

87A

A13-GBL 18WH
A72CF 18OR
CUSTOMER ACCESSORIES #2
RELAY (1018 /1019)

85

86

A13BLT G3 18PK
J3

87

J4 G4

30

A 1 4B LT 14RD

A11-GBA 14WH

A13-GBP 18WH

FUSE F10-D (1018)

E4

F4

30A/10A

A14NH 12RD
A14KL 12RD

TRLR SPARE#2 (1121M) CH9_30

A14N 8RD

A11-GKJ 6WH

A58BLT 18BN A58BLT 14BN

8

10

+

-

BEACON LIGHT

SWITCH

(1117M)

A62DK 18DKBL

LIGHT AIR SHIELD (5117) CH9_20

A62DA 16DKBL

CLUSTER #1 (1500)
6 DIMR OUT2 PANEL LT

GROUND STUD (LOCATED AT
LEFT SIDE DASH MTD DUAL POST
GROUND PLATE) (1005)

IP/SLEEPER (5000A-19)

H58C 16BK

8-WAY CONNECTION

G

FOR T RAIL

(1001)

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 ** DUAL BATTERY FEED W/ LOAD SHEDDING ## DUAL BATTERY FEED N/ LOAD SHEDDING & W/ BEACON LIGHT FOR SLEEPER

CHK
-

DATE

CHAN GE

-

ADDED CIRC A72CF IN

R/D 1019.

REV

R E FE R EN C E

E 92447S

MOMENTARY POSITION MAINTAINED POSITION

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058097

SHEET
024

Figure 128 Beacon Light Switch ­ for Dual Customer Accessory

128

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.35. BEACON LIGHT SWITCH ­ FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 24A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK

CHAPTER 4
BEACON LIGHT SWITCH - FOR DUAL CUSTOMER ACCESSORY (CONT)
BATTERY FEED
CH3_04A

A14 6RD

A13BL1 18PK

FUSE F7-G (1016)

F3

E3

10A

(A13FS)

FUSE F7-F (1016)

F2

E2

10A

*(A13FA)

A13BL2 18PK

IGNITION RELAY #2 (1012) CH3_6A
IGNITION RELAY #3 (1019) CH3_07A
A13-GBL 18WH

A13-GBM 18WH

+
GREEN 7
&A13BL1 2B 18PK
5B AMBER

-
9 3
1 6 4

87A

87

85

CUSTOMER ACCESSORIES #2
RELAY (1017)
J4 A13BLT G3
18PK
J3
G4

30

86

A 1 4B LT 14RD
A11-GKJ 6WH

FUSE F10-N (1019)

B1

A1

30A/10A

A14KL 12RD

GROUND (1022)

A13-GBP

12

18WH

A13-GBP

11

18WH

A11-GBA

1

14WH

A14T 8RD

A58BLT 18BN

8

10

+

-

BEACON LIGHT

SWITCH

(1117M)

A62DK 18DKBL

PANEL LT (1021)

GROUND STUD (LOCATED AT
LEFT SIDE DASH MTD
DUAL POST GROUND PLATE) (1005)

9 DIMR OUT2 PANEL LT

IP/SLEEPER

(5000A)

H58C

8-WAY CONNECTION

19

16BK

G

FOR T RAIL

(1001)

* W/ IGNITION RELAY 3 & W/ BEACON LIGHT FOR SLEEPER

MOMENTARY POSITION MAINTAINED POSITION

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 22SEP14 AE08058097

SHEET
24A

Figure 129 Beacon Light Switch ­ for Dual Customer Accessory (Cont.)

129

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.36. DOOR SWITCHES ­ DOME LAMP, P. 25

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 4
DOOR SWITCHES - DOME LAMP

BODY CONTROLLER #J5
(1602)
ZVR E7

A9B 18GY

DOOR SWITCH / SPKR JUMPER (2313)

B A9BAB 16GY

E9 16GY

DOOR SWITCH A

BODY CONTROLLER #J3
(1600)

DOOR SWITCH INPUT A13

A63A 18DKBL

A A63C 16DKBL

E63 16DKBL

A

DOOR SWITCH / SPKR JUMPER (2312)

B A9BAA 16GY

F9 16GY

DOOR SWITCH A

A

A

A63B

F63

16DKBL

16DKBL

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
025

Figure 130 Door Switches ­ Dome Lamp

130

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.37. SPARE SWITCH ­ FOR SINGLE CUSTOMER ACCESSORY, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY

BATTERY FEED
CH3_02

A14Y 6RD A14W 6RD

*A14CB FUSE F11-A

18RD

(1020)

E1

F1

5A

A14NE 12RD

CUSTOMER ACCESSORY
CONTROL (SPARE'1')
(1112M) +
GREEN
7
A14SA 2B 18RD

AMBER

5B
8
+

*AJMA 18RD A14SAA 18RD
-
9 3
1 6 4
10
-

*A12CF 14LTGN

W/ LOAD SHEDDING

N/ LOAD SHEDDING

A14R 8RD

A14-GSA 18WH
A11-GB 18WH

A72CE 18OR

TRLR SPARE#1 (1120M) CH10_30

85

A14SAB

18RD

G1

J1

87

86 A11-GA 18WH A14-GSB 18WH A116U 18GY A14SAC 12RD
A14-GAG 18WH
A11-GC 18WH

IP / CENTER

CHASSIS

(1701)

FUSE F10-B

CH10_09,28

(1019)

E2

F2 A14RC

30A

12RD

J2
H2 *A14CA 12RD
G2

A11-GA 18WH

TRLR SPARE #1/2/3/4 (1120/21/ 22/23M) CH10_30,31

A116UB 18GY

F16

BODY CONTROLLER #J5
(1602)

30 A116L 18GY
A11-GAA 14WH

A14SAD 12LTGN
87A

CUSTOMER

ACCESSORIES#1

RELAY

(1019)

OWNER ACCESSORY#1 (1940)

BENDIX RR RIGHT

MODULATOR

GROUND STUD

(9504A)

(1004)

CH10_09

(LOCATED AT

LEFT SIDE

DASH MOUNTED

DUAL POST GROUND

PLATE)

A62DJ 18DKBL

*A62B 18DKBL

IP/SLEEPER (5000A-19)

H58C 16BK

CHK

D ATE

CHANGE

0488 19MAY14 ADDED CIRC A72CE &

A11-GA IN R/D 1019.

A62DA 16DKBL
*A62C 18DKBL

6 DIMR OUT2 CLUSTER #1

PANEL LT

(1500)

G

REV

R EFER E NC E

D 92447S

8-WAY CONN FOR T-RAIL (1001)

MOMENTARY POSITION MAINTAINED POSITION * W/ REFRIGERATOR PWR CONTROL

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SH EE T

10MAR09

AE08058097 026

Figure 131 Spare Switch ­ for Single Customer Accessory

131

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.38. SPARE SWITCH ­ FOR SINGLE CUSTOMER ACCESSORY (CONT.), P. 26A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SPARE SWITCH - FOR SINGLE CUSTOMER ACCESSORY (CONT)

W/2010 LH FUSE BLOCK

BATTERY FEED
CH3_02

A14Y 6RD A14W 6RD

A14CB 18RD

FUSE F9-L (1018)

D3 5A C3

A14NE 12RD

CUSTOMER ACCESSORY
CONTROL (SPARE'1')
(1112M) +
GREEN 7
A14SA 2B 18RD
5B
AMBER

AJMA 18RD A14SAA
18RD
-
9 3
1 6 4

A14SAD 12LTGN
87A

A14-GSA 18WH
A11-GB 18WH
ACCESSORIES#1 RELAY (1017)

85

87

A14SAC 18RD
A12CE 18LTBL

G1 J1

30 A11-GAA
14WH

86 A11-GA 18WH A14-GSB 18WH A116U 18GY A14SAC 12RD
A14-GAG 18WH
A11-GC 18WH

W/ LOAD SHEDDING

IP/CTR

CHASSIS

(1701) FUSE F9-T

CH10_09,28 (1018)

B4

A4

30A

A14RC 12RD

J2
A14CA 12RD G2

A12CF 14LTGN

8

+

-

10 OWNER ACCESSORY#1 (1940)

IP/SLEEPER (5000A)

H58C

19

16BK

GROUND STUD

(1004)

(LOCATED AT

LEFT SIDE

DASH MOUNTED

DUAL POST GROUND

8-WAY CONN

PLATE)

G

FOR T-RAIL

(1001)

A14R 8RD

N/ LOAD SHEDDING

A62B 18DKBL
A62DJ 18DKBL

14 3
PANEL LIGHT (1021)

MOMENTARY POSITION MAINTAINED POSITION

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R ENC E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 19SEP14 AE08058097

SHEET
26A

Figure 132 Spare Switch ­ for Single Customer Accessory (Cont.)

132

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.39. SPARE SWITCH ­ FOR DUAL CUSTOMER ACCESSORY, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY

BATTERY FEED
(1009) CH3_02

BATTERY FEED
(1009) CH3_02

A14Y 6RD A14W 6RD

A14N 8RD

FUSE F11-A (1020)

E1

F1

5A

A14NE 12RD

A14SBA 18RD

CUSTOMER

ACCESSORY

CONTROL

SPARE '2'

(1113M)

+

-

GREEN

W/ LOAD SHEDDING

A14-GSC 18WH

A14R 8RD

FUSE F10-D (1019)

E4

F4

30A/10A

A14NH 12RD

A14SBC 12RD

A14-GSD 18WH

CUSTOMER ACCESSORIES #2
RELAY (1018 /1019)

A14-GAG 18WH

85

7

A14SB

2B

18RD

5B AMBER

9 3
1 6 4

A14SBB G3 18RD
J3

87

30

86

J4 G4

A11-GB 18WH

TRLR SPARE #1/2/3/4 (1120/21 /22/23M)
CH10_30,31

A11-GAA 14WH

N/ LOAD SHEDDING

A14SBD 12LTGN
87A

8
+

10
-

A62DK 18DKBL

OWNER ACCESSORY#2
(1941)
A62DA 16DKBL

CLUSTER #1 (1500)
6 DIMR OUT2 PANEL LT

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GROUND
PLATE)

MOMENTARY POSITION MAINTAINED POSITION

CHK

DATE

C HA N GE

0488 20MAY14 ADDED CIRC A11-GB IN

R/D 1019.

REV

R E FER EN C E

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

10MAR09

AE08058097 027

Figure 133 Spare Switch ­ for Dual Customer Accessory

133

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.40. SPARE SWITCH ­ FOR DUAL CUSTOMER ACCESSORY (CONT.), P. 27A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SPARE SWITCH - FOR DUAL CUSTOMER ACCESSORY (CONT)

W/2010 LH FUSE BLOCK

BATTERY FEED
(1009) CH3_02A

BATTERY FEED
(1000) CH3_01A

A14Y 6RD A14W 6RD

FUSE F9-L (1018)

D3

C3

5A

A14NE 12RD

A14SBA 18RD

CUSTOMER

ACCESSORY

CONTROL

SPARE '2'

(1113M)

+

-

GREEN

W/ LOAD SHEDDING

A14-GSC 18WH

A14R 8RD

FUSE F9-M (1018)

D4

C4 A14NH

12RD

30A/10A

A14SBC 12RD

A14-GSD 18WH

CUSTOMER ACCESSORIES #2
RELAY (1017)

A14N 8RD

N/ LOAD SHEDDING

A14-GAG 18WH

86

7

A14SB

2B

18RD

AMBER

5B 8

9 3
1 6 4
10

A14SBB D1 18RD
F1

A14SBD 12LTGN
87A

87

30

85

F2
D2
A14CL 121RD

A11-GAA 14WH

A116L 18GY

FIFTH WHEEL JAW MONITER
(9989) CH10_28

+

-

A62DK 18DKBL

OWNER ACCESSORY#2
(1941)

PANEL

5

LIGHT

(1021)

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GROUND
PLATE)

MOMENTARY POSITION MAINTAINED POSITION

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 20SEP14 AE08058097

SHEET
27A

Figure 134 Spare Switch ­ for Dual Customer Accessory (Cont.)

134

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.41. EATON VORAD VS-400, P. 28

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

EATON VORAD VS-400

CHAPTER 4

BATTERY FEED
CH3_3A

FUSE F5-G

(1014)

(1014-G3) (1014-C4) *(A13FA)

CH3_8B

#A13FK 12PK

#A13FB 12PK

IGNITION RELAY #3 (1012 / 1014) CH3_07
IGNITION RELAY #2 (1012 / 1014) CH3_07

FORWARD LOOKING RADAR UNIT (8901)

E3
30A F3

@@A94AE 12GY

5

4

9 10

FORWARD CHASSIS (1700)

M67Y 18PK
M67-GY 18WH

38 37

A67Y 18PK
A67-GY 18WH

FUSE F9-G (1018)

A14NJ 16RD

FUSE F1-B (1010)
FUSE F5-L (1014)

%A13FH 16PK
%A13FR 16PK

(1014-G2)

#A13FF

12PK (1014-A1)

#A13FB 12PK

(1014-C1) *(A13FB)

IGNITION RELAY #2 (1012 / 1014) CH3_07

(1014-A1)

E2

A3

G1

A13FB 12PK

#A13FD 12PK

(1014-A2)

#A13FB 12PK

*( A13FB )

10A

FUSE F5-A (1014)

IGNITION RELAY #2 (1012 / 1014) CH3_08

F2

B3

H1

VORAD VS-400 DIU CONNECTOR
(1943M)

A67A 16PK

A67TA 18PK

A67E

18PK

4

A67-GD

18WH

5

M5UE(+) 18YL

M5UE(-) 18GN

%A67TA 18PK
FUSE F1-A (1010) %A67A 16PK

A67-G 18WH

A5HA(-) 18GN
A5HA(+) 18YL

J1939 FORWARD TO CENTER CHASSIS (9770)

6

F1 7

M5UB(+) 18YL
M5UB(-) 18GN

AC

C

A

M5U(-) 18GN

M5U(+) 18YL

A11-GKJ 6WH

8

%A11-GCB

1

14WH

GROUND (1023)

SIDE DISPLAY UNIT (1942F)

2 1 34

%A13FP 16PK
%A13FG 16PK

E1
J1939 ADAPTER (1025) CH3_12

A67W 18GY A67V 1 8G Y A67U 18GY A57NA 18OR

N5UB(+) 18YL
N5UB(-) 18GN
N5U(-) 18GN
N5U(+) 18YL

TERMINATING RESISTOR
(8954) CH3_15

RIGHT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
70 71 69
IP / CENTER CHASSIS (1701) CH3_10,11

FUSE F5-K (1014) CH3_8B

BODY CONTROLLER #1 (1603) CH9_09

CENTER

12

CHASSIS

1701

GROUND STUD
(9771)

N67TA

16PK

1

N67U

16GY

3

N67V

16GY

4

N67W

16GY

5

N67-G 2
16WH

SIDE SENSOR/@ BENDIX BLINDSPOT COLLISION AVOIDANCE SLEEPER (9768/9769)

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 @ W/ ISX ENG % W/ 2010 LH FUSE BLOCK @@ W/ 500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K F 93366L

BAUD RATE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

09MAR09

AE08058097 028

Figure 135 Eaton Vorad VS-400

135

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.42. EATON VORAD EVT 300, P. 28A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 4
EATON VORAD EVT-300

EATON VORAD EVT-300 ANTENNA ASSEMBLY (8900)
1 2 3 4

M67B 16GY
M67C 16GY
M67D 16GY
M67E 16GY

FWD CHASSIS / IP (1700F)
37 38 39 40

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058097

SHEET
28A

Figure 136 Eaton Vorad EVT 300

136

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.43. BENDIX WINGMAN, P. 28B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BENDIX WINGMAN

CHAPTER 4

FORWARD LOOKING RADAR UNIT (8903)

6

1

58

M67Y 20PK
M67-GG 20WH

M67-GY 18WH

EATON VORAD ANTENNA ASSEMBLY

M67Y

(8901)

18PK

CH10_12A

IGNITION RELAY #3

(A13FA)

(1012 / 1014) CH3_07

(A13FB)

G1 FUSE F5-A

A3

(1014) FUSE F1-A

IGNITION RELAY #2 (1012 / 1014) CH3_08

10A

FUSE F5-L 10A

(1014)

H1

B3

(1010) *A67A 16PK F1 10A E1

*A13FP 16PK
*A13FG

FUSE F5-P (1014)

FORWARD

16PK

CH3_8B

CHASSIS

(1700F)

A67TA 18PK A67A 16PK

38 A67Y 18PK

A67E

18PK

4

37 A67-GY
18WH

A67-GD

18WH

5

M5UE(-) 20LTGN M5UE(+)
20YL

A67-G 18WH
A5HA(-) 18GN
A5HA(+) 18YL

J1939 CENTER /

6

FORWARD CHASSIS

(9769)

7

M5UB(+) 18YL
M5UB(-) 18GN
M5U(-) 18GN
M5U(+) 18YL

8

*A11-GCB

1

14WH

GROUND (1023)

WNGMAN DIU CONNECTOR
(1943M)

A11-GKJ 6WH

SIDE DISPLAY UNIT (1942F)

J1939 ADAPTER (1025) CH3_12

AC

C

A

213

N5UB(+) 18YL
N5UB(-) 18GN
N5U(-) 18GN
N5U(+) 18YL

RIGHT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
70 71 69

IP / CENTER CHASSIS (1701) CH3_10,11

J1939 FORWARD TO

TERMINATING

CENTER CHASSIS

RESISTOR

(9770)

(8954) CH3_15

A67W 18GY A67V 18GY A67U 18GY A57NA 18OR

FUSE F1-B

4

(1010)

*A67TA

*A13FH

FUSE

18PK

F2 10A E2

16PK *A13FR

F1-A (1010)

16PK

CH3_8B

BODY CONTROLLER #1 (1603) CH9_09

CENTER

12

CHASSIS

(1701/1701F) SIDE SENSOR/@ BENDIX

BLINDSPOT COLLISION AVOIDANCE SLEEPER

(9768/9769)

GROUND STUD
(9771)

N67TA

16PK

1

N67U

16GY

3

N67V

4

16GY

A67W 16GY

5

N67-G

16WH

2

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

E 92715R

300299
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

89156W 18MAY12 AE08058097

28B

Figure 137 Bendix Wingman

137

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.44. WABCO ONGUARD WARNING SYSTEM, P. 28C

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

WABCO ONGUARD WARNING SYSTEM

AC

WABCO ONGUARD RADAR UNIT (8902)

5

4

61

FORWARD CHASSIS (1700F)

38 M67CA 20PK
37 M67-GA
20WH

A67CA 18PK
A67-GA 18WH

G1 10A
H1

TO IGNITION

(A13FB)

RELAY #2 (1012 / 1014)

FUSE F5-A

CH3_07,08

(1014)

DRIVER

INTERFACE

UNIT

(1944)

A67CC 16PK

A67EA

18PK

E

A67-GM

18WH

D

M5UF(-) 20LTGN M5UF(+)
20YL

A67-GK 18WH
A5HA(-) 18GN
A5HA(+) 18YL

B J1939 CENTER /
FORWARD CHASSIS
(9769M) A

8

* A11- GCB

1

12WH

GROUND (1023)

TO J1939 SPLICE PACK (1025) CH3_12

C

A

RIGHT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(1005)

M5UB(+) 18YL
M5UH(+) 18YL
M5UH(-) 18GN
M5UB(-) 18GN
M5UK(-) 18GN
M5UK(+) 18YL
A11-GKJ 6WH

N5UB(+) 18YL
N5UB(-) 18GN N5U(-) 18GN N5U(+) 18YL

TERMINATING RESISTOR
(8954) CH3_15

TO BODY CONTROLLER CH3_11
J1939 FORWARD TO CENTER CHASSIS (9770M)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 07FEB13 CIRC M5UF(-) COLOR

B 91662T

WAS GN.ADDED CIRC M5UH(+),(-).

DRAWN
300299
RELEASE NO.
89156W

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

18MAY12 AE08058097

SHEET
28C

Figure 138 WABCO OnGuard Warning System

138

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.45. WABCO ONGUARD WARNING SYSTEM (CONT.), P. 28D

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

WABCO ONGUARD WARNING SYSTEM

M5UF(+) 20YL
M5UF(-) 20LTGN M5UF(-) 20LTGN M5UF(+) 20YL M67-GA 20WH M67YB 20PK M67YC 20PK

WABCO RADAR ( 8 90 4)

LOW

HIGH GND

PWR

FORWARD CHASSIS (1700F)

A67YA 20PK

38 37

A67CA 18PK
A67-GA 18WH

8

*A11-GCB

1

12WH

GROUND ( 1 02 3)

A67-GK 18WH
A5HA(-) 18GN
A5HA(+) 18YL

G1 10A
H1

TO IGNITION

(A13FB)

RELAY #2 (1012 / 1014)

FUSE F5-A

CH3_07,08

(1014)

DRIVER

INTERFACE

UNIT

(1 944)

A67CC 16PK

A67EA

18PK

E

A67-GM

18WH

D

B

A

TO J1939 SPLICE PACK (1025) CH3_12

M5UD(+) 18GN
M5UB(+) 18GN
M5UD(-) 18GN
M5UB(-) 18GN

A11-GKJ 6WH

J1939 FORWARD TO CENTER (9970M)/ J1939 C ENTER TO FORWARD (9769M) CH3_15C

M5UA(+) 18GN
M5U(+) 18GN
M5UA(-) 18GN
M 5U (-) 18GN

A

C

A

C

RIGHT SIDE DASH MOUNTED
DUAL POST GROUND PLATE
(1005)
J1939 FORWARD TO CENTER CHASSIS (9770M)

N5UB(+) 18YL
N5UB(-) 18GN
N 5U( -) 18GN
N5U(+) 18YL

TERMINATING R ES I ST O R
(8954) CH3_15

SMARTWAVE TPMS RECIEVER (8983F)
CH3_15C

SMARTWAVE TPMS RECIEVER (8983F)
CH3_15C

TO BODY CONTROLLER CH3 _ 11

J1939 CENTER / FORWARD CHASSIS
( 97 69M )

* W / LO NE STAR

CHK

DATE

CHAN GE

012 13MAR13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91758M

DRAWN

NA ME

23077935 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91758M 23FEB13 AE08058097

SHEET
28D

Figure 139 WABCO OnGuard Warning System (Cont.),

139

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.46. BENDIX WINGMAN (CONT.), P. 28E

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
J1939-500K WRG

BENDIX WINGMAN(CONT)

CHAPTER 4

WIGMAN DIU CONNECTOR
(1943M)

6

A5H(-)

18GN

A5CB(-) 18GN

IP/ROOF (2000)

9

D5CB(-)

18GN

D5CE(-) 20GN

CAMERA CONN (1979A)
3

A5J(-) 18GN

A5B(-) 18GN
A5D(-) 18GN

SHIFTER

CONNECTION

(7905) CH11_03A

PREDICTIVE CRUISE CONTROL

(1776)

A5K(-)

20GN

7

A5L(-) 18GN

A5N(-) 18GN

ABS #1 (1400)
7

IP/ROOF (2000)

CAMERA CONN (1979A)

A5H(+)

A5CB(+)

10 D5CB(+)

D5CE(+)

7

18YL

18YL

18YL

20YL

4

A5J(+) 18YL

A5B(+) 18YL

SHIFTER CONNECTION (7905) CH11_03A
PREDICTIVE CRUISE CONTROL
(1776)

A5D(+) 18YL

A5K(+)

20YL

15

A5L(+) 18YL

A5N(+) 18YL

ABS #1 (1400)
8

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS C 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058097

SHEET
28E

Figure 140 Bendix Wingman (Cont.)

140

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.47. QUALCOMM OMNIVISION, P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
QUALCOMM OMNIVISION ACCESSORY
(1919/1919A)

QUALCOMM OMNIVISION

CHAPTER 4

QUALCOMM OMNIVISION SPEAKER SWITCH (1916)

F G J1708(+) C J1708(-) D
B

FUSE F5-R (1014) B3 10A A3

%A13B 18PK

A86HA

C

18LTGN

A86JA

18LTGN

D

RADIO

A3BD(+) 18DKBL
A3BD(-) 18GY

J1708

(1300)

P UB LI C CH3_20

LEFT FRONT 13 SPEAKER +

A86H 18LTGN

A

FUSE F5-T

%A13FC 12PK

(1014) CH3_8A

LEFT FRONT 14 SPEAKER -

A86J 18LTGN

B

(A13FC) C3

IGNITION RELAY #1 (1011 / 1013) CH3_06

FUSE F4-G

10A

(1013)

344 CB SPEAKER

D3 LEFT BANK OPT

A

A86H

A13B 18PK

WARNING LIGHTS

18LTGN

(1511)

B

A86J

A13BF

D

18LTGN

20PK

%A13BF

20PK

F

A98F

18TN

E

A86-GND

18WH

A86-GD1

E

18WH

A86RCD

A

18LTGN

QUALCOMM OMNIVISION
REMOTE CONTROL
(1917)

A

A86-GD2

B

18WH

IP / DOOR CONNECTOR LEFT
(3205M) CH4_18

A86HB

18LTGN

F

A86JB

18LTGN

G

QUALCOMM OMNIVISION
POWER (1918/ 1918A/ 1918B)
5 GROUND (1022)
1

FUSE F2-F

(1011)

A

A14ED 16RD

D2

C2

10A

A14KC 12RD

*A14K 8RD
#A14T 8RD

*A14 4RD #A14 6RD

BATTERY FEED CH3_35,35A
BATTERY FEED CH3_02,04A

FUSE F2-N

%A14ED 16RD

(1011) %A14KC B1 10A A1 12RD

FUSE F5-B (1014-G2)

FUSE F5-E (1014-C1)
**(A13FB)

A13EE

FUSE F5-J (1014)

FUSE F5-A (1014-G1)

B

16DKBL

FUSE F5-L (1014)

B1 A1 10A

##A13FF 12PK

##A13FB 12PK

%A13EE

16DKBL

(A13FC) D3 10A C3

FUSE F5-G (1014) CH_8A

IGNITION RELAY #2 (1012/ 1014) CH3_07

A11-GBE

A11-GBA

C

16WH

14WH

A11-GKJ 6WH

* SINGLE BATTERY FEED # DUAL BATTERY FEED

W/ LOAD SHEDDING

** W/ IGNITION RELAY 3

%A11-GBE 16WH

GROUND STUD (1005)

## N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

(LOCATED AT

%A11-GBA 14WH

LEFT SIDE DASH MOUNTED DUAL POST

GROUND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 09MAR09 AE08058097

029

Figure 141 Qualcomm Omnivision

141

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.48. QUALCOMM OMNIVISION (CONT.), P. 30

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 4
QUALCOMM OMNIVISION (CONT)

QUALCOMM OMNIVISION CDU EXTENSION (10A)
1 2 3 4 5 6

AORN 24OR AORN2 24OR
ABLU 24BL ABLU2 24BL
ABLK 22BK
ARED 22RD

QUALCOMM OMNIVISION CDU EXTENSION (9A)
1 2 3 4 5 6

QUALCOMM OMNIVISION CDU EXTENSION (12A)
1 2 3 4 5
6

AORN 24OR AORN2 24OR
ABLU 24BL ABLU2 24BL
ABLK 22BK
ARED 22RD

QUALCOMM OMNIVISION CDU EXTENSION (11A)
1 2 3 4 5
6

QUALCOMM DISPLAY RECEPTACLE END (13A)
2 3 5 6 7 9

ABLK 22BK
ABLU 22BL ARED 22RD AGRN 22GN
AYEL 22YL AVI O 22VT

QUALCOMM DISPLAY PLUG END (14A)
3 2 5 6 7 9

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
030

Figure 142 Qualcomm Omnivision (Cont.)

142

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.49. SATELLITE COMMUNICATION SYSTEM ­ PEOPLENET SLEEPER (0008RHA), P. 30A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION SYSTEM PEOPLENET SLEEPER (0008RHA)

IGNITION

FUSE F5-R RELAY #2

(1014) (1012/1014)

CH3_8A

CH3_07

SENSOR TRACS

J1708 PUBLIC(+) CONN (1660)

J1708 PUBLIC(-) CONN (1661)

BATTERY FEED CH3_02,4A

A14KC 12RD @A14KC 12RD

A13FB 12PK A3BD(+) 18DKBL A3BD(-) 18GY

(A13FC)

F5-J (1014)

A1 5A B1 FUSE F5-L (1014)

@A13EE 18PK A13EE 18PK

C3 5A D3

SAT. COMM. (1970) IP HARN E B

DCA

A14ED 18RD
@A14ED 18RD

SAT. COMM. (5010)
SLPR HARN

F2-F (1011)

D2

C2

5A

FUSE F2-N

(1011)

B1 5A A1

H98F 18K H3BD(+) 18DKBL H14ED 18RD

SLEEPER GROUND ADAPTER (5007)
11

PEOPLENET

B

CONN

(1934M)

A14EA 14RD

F8-A (1017)

F1

E1

10A

A14NJ 12RD

FUSE F2-G

@A14EA

(1011)

@A14NK

14RD F3 10A E3

16RD

@A11-GBE 14WH

LOAD SHEDDING B2 STUD
(1009)
BATTERY FEED
(1000)

BATTERY

A14K

FEED

8RD CH3_2A

5

A11-GBE

11-GM 10WH
H11-GWB 18WH
H13EE 18PK H3BD(-)
18GY

PASSENGER

A

14WH

1

SIDE AT DASH

PURCHASED ASSEMBLY 3840241C91

1 GROUND

@A11-GBA 14WH

#2 PEOPLENET

DF

EABC

(5900) SLPR HARN

#1 #9

#8 #7

(1022)
GROUND (1006C)

CONN #6 PURCHASED ASSEMBLY

CONN #1

BAT

CAV C

3839820C91

CAV

J1708- 22

A11-GK J 6WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL (5004)

J1708-

B

J1708+

A

IGN

E

NOT USED

F

#5 #4

J1708+ 23

IGN

18

BAT

37

GND

D CONN #2

GND

17

NOT USED

CONN #3

GROUND STUD (1005)

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90516B 04JUL12

AE08058097 30A

Figure 143 Satellite Communication System ­ Peoplenet Sleeper (0008RHA)

143

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.50. SATELLITE COMMUNICATION ­ PEOPLENET DAYCAB (0008RHA), P. 30B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION PEOPLENET DAYCAB (0008RHA)

SENSOR TRACS

J1708 PUBLIC(+)
CONN (1660)

J1708 PUBLIC(-)
CONN (1661)

FUSE F5-R

(1014) IGNITION RELAY

CH_8A

(1012/1014)

CH3_07

BATTERY FEED CH3_02,4A

A14KC 12RD @A14KC 12RD

A3BD(+) 18DKBL A3BD(-) 18GY

A13FB 12PK

(@A13FC)

F5-J (1014)
A1 5A B1 FUSE F5-L
(1014)

A13EE 18PK

C3 5A D3
A11-GKJ 6WH
GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)

A11-GBA 14WH

@A13EE 18PK

A14ED 18RD @A14ED 18RD
PASSENGER SIDE AT DASH

A11-GBH 18WH

PEOPLENET D F E A B C (1939)
BAT J1708J1708+
IGN NOT USED
GND

F2-F (1011)

D2

C2

5A

FUSE F2-N

B1

A1

5A

F8-A (1017)
F1 10A E1

A14NJ 12RD

LOAD SHEDDING B2 STUD
(1009)
BATTERY FEED
(1000)

A14EA 14RD

PEOPLENET CONN
(1938M) B
A
#2
CONN #6

FUSE F2-G

@A14EA

(1011) @A14NK

14RD F3

E3 16RD

10A

@A14K 8RD

BATTERY FEED
CH3_2A

@A11-GBE

14WH

5

A11-GBE 14WH

A11-GBA 14WH

PURCHASED ASSEMBLY

3840241C91

#1 #9

#8 #7

A11-GKJ 6WH
1 GROUND (1022)
GROUND (1006C) CONN #1

@ A 11 -G B A 14WH

@A11-GKJ 6WH

CAV C B A E F D

PURCHASED ASSEMBLY 3839820C91
#5 #4 CONN #2

CAV

J1708- 22

J1708+ 23

IGN

18

BAT

37

GND

17

NOT USED @ W/2010 LH FUSE BLOCK

CONN #3

GROUND STUD (1005)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90516B 06JUL12

AE08058097 30B

Figure 144 Satellite Communication System ­ Peoplenet Daycab (0008RHA)

144

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.51. GATEWAY MODULE SLEEPER / DAYCAB (0008RHA), P. 30C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
GATEWAY MODULE SLEEPER/ DAYCAB (0008RHA)

IGNITION RELAY #2
(1012) CH3_05A

*A13FS 12PK

FUSE F5-F (1014)

A3

D2

10A

FUSE F5-F

IGNITION RELAY #2

(1014)

C2

D2

IP HARNESS

(1012/1014) CH3_07

10A

*A98M

INTERCONNECT (1960)

18BK

B1

SPLICE ADAPTER

A98M

(1025)

18BK

B2 A5M(+)

J1939 + H

18YL

B3

J1939 - E

A5M(-) 18GN

B4

A98-GB

A98-GAB

18WH B5
A98-GC

18WH

18WH B6
A3M(+)

18DKBL B7

A3M(-)

18GY

A98M 18BK
A5M(+) 18YL
A5M(-) 18GN
A98-GB 18WH
A98-GC 18WH
A3M(+) 18DKBL
A3M(-) 18GY

TRANSLATOR MODULE (1961) 1 6 7 10 12
8 9

J2 GATEWAY MODULE

1 BATTERY

6 CAN2 HI

7 CAN2 LO

10

GND

12 MASTER POWER

8 J1708 HI

9 J1708 LO

A11-GAA 14WH

GROUND STUD

(1004)

(LOCATED AT

LEFT SIDE

DASH MOUNTED

DUAL POST

GROUND PLATE)

C

C

PUBLIC (+) CONN J1708(+) (1660)

PUBLIC (-) CONN J1708(-) (1661)

SENSOR TRACS

NAVISTAR P/N 3857879C91

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

B 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90516B 06JUL12 AE08058097

30C

Figure 145 Gateway Module Sleeper / Daycab (0008RHA)

145

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.52. SATELLITE COMMUNICATION ­ PEOPLENET SLEEPER WITH VIDEO ADAPTER (0008RLK / RLG), P. 30D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION -
PEOPLENET SLEEPER W/VID ADAPTER(0008RLK/RLG)

PEOPLENET 6 WAY (5530) C
D
E

H11-GMB 18WH

FUSE F2-N

SAT COMM (1970)
SAT COMM IP HARN

(1011)

%A14ED

%A14KC

18RD B1 5A A1 12RD

(5010) SLPR HARN

H14ED

A

18RD

GND 11 ADAPTER

*A14ED 18RD
A14SD 18RD @A14EA 16RD

F2-F (1011)

D2

C2

5A

(5007)

H13EE

B

18PK

A13SD 18PK
*A13EE

18PK

IGNITION RELAY #2 (1012/1014) CH3_07

A13FB 12PK

FUSE F5-R (1014) CH3_8A

(%A13FC)

BATTERY FEED
(1000B)

F5-J (1014)
A1 5A B1 FUSE F5-L
(1014)
C3 5A D3 A14 4RD

%A13SD 18PK
%A13EE 18PK
A14K 8RD

A14KC 12RD

%A14T 8RD

BATTERY FEED
CH3_4A

PEOPLENET VID INPUT
(5020) 4 5
11 12

SAT COMM (5010)
SLPR HARN
H3BD(+) 18DK BL
D H3BD(-)
18GY C
PEOPLENET J1939 (5510)
SLPR HARN C
H5U(-) 18YL A
H5U(+) 18GN

SAT COMM (1970) IP HARN

A3BD(+) 18DK BL

J1708 PUBLIC(+) (1660)
B

A3BD(-)

18GY

C

PEOPLENET J1939 (1939N)
IP HARN
A5U(-) 18YL
A5U(+) 18GN

J1708 PUBLIC(-) (1661)
CENTER CHASSIS (1701)

A5U(-) 18YL
A5U(+) 18GN
A5U(-) 18YL
A5U(+) 18GN

44 43 61 62

A5(-) 18YL A5(+) 18GN

F2

F3

BODY CONTROLLER J5 (1602)

* W/ IMCT & DRVERTECH COMMUNICATION SYSTEM
@ W/ XATA % W/ 2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90516B 06JUL12

AE08058097 30D

Figure 146 Satellite Communication ­ Peoplenet Sleeper with Video Adapter (0008RLK / RLG)

146

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.53. SATELLITE COMMUNICATION ­ PEOPLENET DAY CAB WITH VIDEO ADAPTER (0008RLK / RLG), P. 30E

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
SATELLITE COMMUNICATION -
PEOPLENET DAYCAB W/VID ADAPTER (0008RLK/RLG)

PEOPLENET C OMMU NI CATI ON
(1939)
C
D

*A14ED 18RD
A14ED 18RD
A11-GBH 18WH

FUSE F2-N

(1011)

*A14KC

B1 5A A1 12RD

FUSE F2-F (1011)

D2

C2

5A

A11-GBA 14WH

A14KC 12RD
A11-GKJ 6WH

*A14T 8RD
A14K 8RD

*A14 6RD
A14 4RD

*A11-GBH 18WH

A13EE

E

18PK

FUSE F5-L

(1014)

*A13EE

(*A13FC)

18PK FUSE F5-R

D3 5A C3

(1014)

CH3_8A

F5-J

IGNITION RELAY #2 (1012/1014) CH3_07

A13FB 12PK

(1014)

A1

B1

5A

GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PALTE)

*A11-GBA 14WH

BATTERY FEED (1001) CH3_4A
BATTERY FEED (1000B)
GROUND (1022)
5
1

*A11-GKJ 6WH

PEOPLENET VID INPUT
(1939M) 4 5
11
12

A3BD(+) 18DK BL
A3BD(-) 18GY
A5U(-) 18YL
A5U(+) 18GN

GROUND STUD (1005)
J1708 PUBLIC(+) (1660) E

A5U(-) 18YL
A5U(+) 18GN

E CENTER CHASSIS
J1708 PUBLIC(-) (1701) (1661) 44
43

A5U(-) 18YL
A5U(+) 18GN

61 62

A5(-) 18YL A5(+) 18GN

F2

F3

BODY CONTROLLER J5 (1602)

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90516B 07JUL12 AE08058097

30E

Figure 147 Satellite Communication ­ Peoplenet Day Cab with Video Adapter (0008RLK / RLG)

147

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.54. SLEEPER / DAYCAB VIDEO INPUT MODULE WIRING, P. 30F

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4

SLEEPER/ DAYCAB VID INPUT MODULE WIRING

PEOPLENET VID INPUT (5020) CH4 30D/
PEOPLENET VID INPUT (1939M) CH4 30E

VID INPUT

J1 CONNECTOR

MODULE

CONN #1

J2 CONNECTOR

#4 #5

#8

PURCHASED ASSEMBLY 3727974C91

PEOPLENET (5530) SLPR HARN/
(1939)IP HARN

C #10 D

E

PEOPLENET 6WAY (5530) CH4 30D/
PEOPLENET (1939) CH4 30E

CHK

DATE

CHAN GE

012 30AUG12 INITIAL RELEASE.

REV

R E FE R EN C E

A 90516B

DRAWN

NA ME

30000092 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

90516B 07JUL12 AE08058097

SHEET
30F

Figure 148 Sleeper / Daycab Video Input Module Wiring

148

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.55. PEOPLENET WITH J1708 WITH 6CH ABS, P. 30G

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
PEOPLENET W/J1708 W/6CH ABS

SLEEPER -PEOPELNET W/AXLE TEMP & 6CH ABS

CENTER CHASSIS/IP (1701)

29 50

A5U(+) 18YL
A5U(-) 18GN

OMNIVISION J1939 (1935N)

AA5U(+)

18YL

A

AA5U(-)

18GN

C

OMNIVISION J1939 ACCESSARY (1937N)

AB5U(-)

18GN

C

AB5U(+)

18YL

A

DAYCAB -PEOPELNET W/J1708 W/OIL TEMP W/6CH ABS

CENTER CHASSIS/IP (1701)

29

A5U(+)

18YL

50 A5U(-) 18GN

AA5U(+) 18YL
AA5U(-) 18GN

PEOPLENET (1939N)
A C

PEOPLENET VID INPUT (1939M)

AB5U(-)

18GN

11

AB5U(+)

18YL

12

CHK

D ATE

CHANGE

MJV040878AUG17 INITIAL RELEASE.

REV

RE FER EN CE

A 94106N

D R AW N

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR ,LONESTAR

RELEASE NO.

DATE

PART NO.

94106N 29JUN17 AE08058097

SHEET
30G

Figure 149 Peoplenet with J1708 with 6CH ABS

149

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.56. MOTIENT MOBILE MAX, P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

MOTIENT MOBILE MAX

CHAPTER 4

MOTIENT MOBILE MAX POWER (5904)

MOTIENT MOBILE MAX
(1932)

F

F

H3BD(+)

18DKBL

A3BD(+) 18DKBL

G

G

H3BD(-)

18GY

A3BD(-) 18GY

J1708 PUBLIC CH3_20

FUSE F5-B (1014-G2)

FUSE F5-E (1014-C1)

FUSE F5-J

@(A13FB)

(1014)

IGNITION

E

H13EE 18PK

E

A13EE

B1

A1

18PK

FUSE F5-A (1014-G1)

RELAY #2 (1012 / 1014)

10A

CH3_07

FUSE F5-L

&A13FF 12PK

&A13FB 12PK

(1014)

%A13EE D3 18PK

C3 (%A13FC)

FUSE F5-R (1014) CH3_8A

10A

*A14K

*A14

BATTERY

H14EA

A A14EA

FUSE F2-F

8RD

4RD

FEED CH3_35,35A

A

18RD

18RD

(1011) A14EB

A14KC

#A14T

#A14

BATTERY

B

H14EE 18RD

B

A14EE

18RD

18RD

D2

C2 12RD

10A

8RD

6RD

FEED CH3_02,4A

H11-GMC

C

A11-GMC

FUSE F2-N

C

18WH

18WH

(1011) %A14EB

%A14KC

D

H11 - GMA 18WH

D

A11-GMA

18WH

18RD B1 10A A 11 -GB H
16WH

A1 12RD
A11-GBA 14WH

A11-GKJ 6WH

%A11-GBH 18WH

(A13FC)

C3 10A D3

FUSE F4-G (1013)

IGNITION RELAY #1 (1011 / 1013) CH3_06

GROUND STUD (1005)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)
5

A13B 18PK

FUSE F5-T (1014) CH3_8A

%A13FC 12PK

FUSE F5-R
(1014) %A13B
A3 10A B3 18PK

B

H11- GMA

B

18WH

A13BE 20PK
%A13BE 20PK
A98F 18LTGN

LEFT BANK OPT WARNING LIGHTS
(1511) C
F

%A11-GBA 14WH

1
GROUND (1022)

%A11-GKJ 6WH

MOTIENT MOBILE MAX DISCRETE I/O
(5905)

MOTIENT MOBILE MAX DISCRETE I/O
(1933)

CHK
-

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN C E

D 92715R

* SINGLE BATTERY FEED # DUAL BATTERY FEED
W/ LOAD SHEDDING @ W/ IGNITION RELAY 3 & N/ IGNITION RELAY 3 % W/2010 LH FUSE BLOCK

GROUND STUD
(1005)

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058097

SHEET
031

Figure 150 Motient Mobile Max

150

4.57. REMOTE RADIO, P. 32

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 151 Remote Radio
151

ELECTRICAL CIRCUIT DIAGRAM MANUAL
4.58. REMOTE RADIO (CONT.), P. 33
Figure 152 Remote Radio (Cont.)
152

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.59. SART CLOCK MODULE, P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

SART CLOCK MODULE

CHAPTER 4

SART CLOCK MODULE (1610)

BTRY

A

A97AA 18PL
@A97AA 18VT

EGR VALVE RELAY (1020) CH7_06,30
INTL IBB ENGINE RELAY (1010) CH7_6,30

GND

B

J1939+ C J1939- D

A97-GA 18WH

A11-GKJ 6WH

GROUND ADAPTER (1023)
4
1 A11-GCB
12WH
@A11-GCB 14WH

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

A5S(+) 18YL
A5S(-) 18GN

J1939 SPLICE CH3_10,11

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

300371 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010 F 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

72376Z 19AUG10

AE08058097 034

Figure 153 SART Clock Module

153

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.60. LANE DEPARTURE SYSTEM ­ TAKATA, P. 35

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TAKATA LDW ROOF CONN (15B)

CHAPTER 4
LANE DEPARTURE SYSTEM - TAKATA

B

A67NA

16TN

G

A67COG 18WH

A67EN

A

16TN

7

2B

COGNEX DEPART (1118M)

5B

8

3

16

4

9 10

A67COG1 1 8W H

A13COG

C

16PK

D

A11COG

18WH

A13COG2 16PK

FUSE F5-B (1014) CH3_07

A13COG1 16PK

A13COG3 16PK
A11COG3 18WH
A11COG1 18WH

A67COG 1 8W H

A62DA 18DKBL
@A62C 18DKBL

A62DK 18DKBL

CLUSTER #1 (1500)
DIMR OUT 2 6 PANNEL
@@A13COG3 16PK
@@A13COG1 16PK
A13-COG 16PK

A11-GBP 18WH

FUSE F7-B (1016)

FUSE F5-B(1014)

A11-GBA 14WH

10A

G2 H2

G1

A11-GKJ 6WH
GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE)

A

C

F

A

C

F

COGNEX CONN (1980)

E

A56A2

16OR

*A56A1 16OR
#A56A4 16OR

LEFT REAR D TURN / STOP
SIGNAL

BODY CONTROLLER #1 (1603)

A56A3 16OR
A57A3 16OR

TAIL LIGHT CONNECTOR (9304A) CH9_01,02

(A13FB)

CHK
-

*A57A2

F

16OR

#A57A3 16OR

*A57A1 16OR
#A57A5 16OR

RIGHT REAR M TURN / STOP
SIGNAL

BODY CONTROLLER #1 (1603)

A57A4 16OR

TAIL LIGHT CONNECTOR (9304A) CH9_01,02

* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL ** W/ IGNITION RELAY 3 ## N/ IGNITION RELAY 3 @ W/REFRIGARATOR PWR CONTROL

@@ W/2010 LH FUSE BLOCK

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN C E

D 92715R

DRAWN
300371
RELEASE NO.
72376Z

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

21AUG10

AE08058097 035

Figure 154 Lane Departure System ­ Takata

@@A13COG2 16PK

G2 H2 5A

(@@A13FA)

IGNITION RELAY #2 (1012 / 1014)
CH3_05 FUSE F7-N
(1016) CH3_7A

154

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.61. CLOCK SPRING, P. 36

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CLOCK SPRING

CHAPTER 4

STEERING WHEEL SWITCHES

CITY HORN

AIR MARKER

HORN

INT

HEAD LIGHT
INT

INTERNAL CLOCK CLOCK SPRING SPRING (1802) CONN

85A GY

7 BNYE 7

B85A 20GY

DCM / IP (1800)

BODY CONTROLLER #J3 (1600)

B10

A85A 20GY

A5 HORN SWITCH

511

942

1800

100 GY

6

6

BKWH

2

2

97

BN

VT

B100 20GY
B97 20GY

B11

A100 20GY

B1 MULTIPLEXED SWITCHES

B12

A97 20GY

MU LT I PL EX ED B16 SWITCH
(CRUISE CONTROL)

62-GDD 10 WHGN 10
WH
62DD 1 BK 1 BR

B62-GDD 20WH

B11-GA 18GN

B62DD 20DKBL

A3 D3

A11-GA 18GY
A62DD 18DKBL

GAUGE CLUSTER (1500)

A11-GKE

1

16WH

A62

18DKBL

4

A11-GCA 12WH

7.5V 5% 1050 OHM ZENER 1/2 W1 1%
CRUISE OFF
CRUISE ON
1070 1/2 WATT 1%
CRUISE SET / COAST
2430 1/2 WATT 1%
CRUISE RESUME / ACCEL
1430

86 3 GN 3 LTGN

92 4 GY 4 TN

86A LTGN

9 GYRD 9

9C 5 WH 5 BK

B86A 20LTGN

A86A 18LTGN
C8 @A86A 18LTGN

GROUND STUD (1005)

A86AB 18LTGN

SLEEPER REMOTE AM (5011M) CH4_52

@A86R 18LTGN

FUSE F5-E (1014) CH3_9C

B9C 20GY

A4 B9 18GY

A9 18GY

BODY CONTROLLER #J5 (1602)

A9A 18GY

E5 ZVR

ENG BRAKE ON / OFF

24

8

8

GNBK

GY

JAKE BRAKE FOOT PEDAL (1953)

A24B

B

18GY

A9FS

A

18GY

B24 18GY

D4

A24

18GY

ENGINE F8 BRAKE
SWITCH

A24

18GY

A9Z

18GY A

ZERO VOLT

F

REF ADAPTER

(1620)

E3 ZVR

CHK

DATE

CHANGE

REV

RE FER EN CE

MJV041888MAY16 ADDED EFFECTS OF 500K D 93366L

BAUD RATE.

@ W/500K BAUD RATE

DRAWN
310775
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

08MAY09

AE08058097 036

Figure 155 Clock Spring

155

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.62. TRANSLATOR MODULE, P. 37

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

TRANSLATOR MODULE

CHAPTER 4

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE) (1004)

A11-GAA 14WH
J1939 ADAPTER (1025)

H

E

A98-GAB 18WH

FUSE F7-R

(1016)

*A98M B3

A3

18PK

10A

FUSE

(1014)

D2

C2

*A13FK 12PK
*A13FS 12PK

IGNITION RELAY #2 (1012) CH3_6A

(A13FB)
A3M(+) 18DKBL A3M(-)
18GY

IGNITION RELAY #2 (1012 / 1014) CH3_05
J1708 PUBLIC(+) (1660)/ J1708 PUBLIC(-) (1661) CH3_18

A98-GB 18WH
A98-GC 18WH
A98M 18BK

A5M(-) 18GN

A5M(+) 18YL

MODULE PLATE

INTERCONNECT

(TELEMATIC/VORAD) B2

B3

B4

B5

(1960)

B1

B6

B7

A5M(+) 18YL
A5M(-) 18GN
A98-GB 18WH
A98-GC 18WH A98M 18BK A3M(+) 18DKBL A3M(-) 18GY

TRANSLATOR MODULE (1961)

6

7

10

HIGH1 LOW1 GA

12

1

8

9

GA PWR HIGH LOW

J1939 ADAPTER (1026)

H

E

A5L(+) 20YL
A5L(-) 20LTGN

I/O MIC DISPLAY (2225) CH4_38

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

C 92715R

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

75116N 25MAY11 AE08058097

037

Figure 156 Translator Module

156

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.63. POWER DISPLAY, P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
POWER DISPLAY (2224)

POWER DISPLAY

6 7
3
2 5 1 POWER DISPLAY (2227) A C

A86A(+) 20YL
A86A(-) 20LTGN

RADIO (1300) CH4_33,52

FUSE F7-M (1016)

@A12B D4

C4

20LTBL

10A

(@A12D)

FUSE F4-J (1013)

FUSE F4-K (1013)

A12B B1

A1

A12V

(A12V)

20LTBL

10A

12LTBL A2

FUSE F7-M (1016)

*A12B D4

C4

20LTBL A10AA

10A

(*A12D)

20WH

A11-GAL

A11-GAA

A10AB

20WH

14WH

20WH

FUSE F6-C (1015)

A14A 20PK

A2

B2

10A

A14NC 12RD

FUSE F9-H (1018)

A14N 8RD

A14W 6RD
A14Y 6RD

*A14A F4 20PK

E4 *A14NC 12RD

*A14N 8RD

A86F(+) 18YL
A86F(-) 18GN

RADIO (1300) CH4_33,52

CHAPTER 4
BODY CONTROLLER #J6 (1606) CH3_9C
ACCESORY RELAY#2,4 (1011/1013) CH3_09 ACCESORY RELAY (1012) CH3_09A
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)
BATTERY FEED (1009) CH3_01 BATTERY FEED CH3_03A

I/O MIC DISPLAY (2225)

A86AD

14

20LTGN

A86AC

13

20LTGN

12

A86AB

20LTGN

11

A86AA

20LTGN

10 15

A10AC 20WH
A10AD 20LTGN

A5L(-)

16

20LTGN

A5L(+)

8

20YL

A9A

H

1

20WH

RADIO CONNECTION (1301) CH4_33

A11-GAL 20WH

A11-GAA 14WH

J1939 ADAPTER (1026) CH4_37

GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

BODY CONTROLLER #J5
(1602)

ZVR E3

A9Z 18GY

ZERO VOLT

REFERANCE ADAPTER

A

(1620)

* W/2010 LH FUSE BLOCK @ W/500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041878MAY16 ADDED EFFECTS OF 500K D 93366L

BAUD RATE.

DRAWN
300344
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

23MAY11 AE08058097

SHEET
038

Figure 157 Power Display

157

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.64. POWER DISPLAY (CONT.), P. 39

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

POWER DISPLAY

WABCO RADAR (8902)

HIGH 4 LOW 5

M5UF(+) 20YL
M5UF(-) 2 0 LTG N

J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15A

CHAPTER 4

GND 6 PWR 1

M67-GA 20WH
M67CA 20PK

BENDIX WINGMAN (8903)

GND 5

M67-GG 20WH

PWR 8

M67Y 20PK

M6 7YA 20PK

FWD/IP (1700)

37

A67-GY

18WH

*A67Y

18PK

38

A67Y

A67A

18PK

16PK

*A67A 16PK

GROUND ADAPTER (1023)
8 A67-G
16WH 1
A11-GB 12WH

A11-GKJ 6WH

F1

10A

(*1010)

FUSE F1-A

G1

10A

FUSE F5-A (1014)

*A11-GCB 14WH

E1

H1

*A13FG 16PK

(A13FB)

HIGH 1 LOW 6

M5UE(+) 20YL
M5UE(-) 20LTGN

J1939 FORWARD TO CENTER (9970M)/ J1939 CENTER TO FORWARD (9769M) CH3_15A

(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)

WABCO RADAR (8904) GND 8 PWR 1 2 HIGH 3
LOW 6

M67-GA 20WH
M67YB 20PK M67YC 20PK
M5UF(+) 20YL
M5UF(-) 20LTGN
M5UF(-) 2 0 LTG N
M5UF(+) 20YL

IGNITION FUSE F5-P

RELAY #2

(1014)

(1012/1014) CH3_8B

CH3_05

J1939 FORWARD TO CENTER (9970M)/

J1939 CENTER TO FORWARD (9769M)

CH3_15C

M5UB(-) 18GN

J1939 FORWARD TO CENTER (9970M) CH3_15C

M5UD(-) 18GN

M5U(-) 18GN
M5UA(-) 18GN

J1939 CENTER TO FORWARD (9769M) CH3_15C
SMARTWAVE TPMS RECIEVER (8983F) CH3_15C

NEG STUD (1005)

M5UB(+) 18GN

J1939 FORWARD TO CENTER (9970M) CH3_15C

M5UD(+) 18GN

M5U(+) 18GN
M5UA(+) 18GN

J1939 CENTER TO FORWARD (9769M) CH3_15C
SMARTWAVE TPMS RECIEVER (8983F) CH3_15C

*A11-GKJ 6WH

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

23067181 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

C 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

75116N 25MAY11 AE08058097

039

Figure 158 Power Display (Cont.)

158

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.65. PREWIRE MOBILEYE, P. 40

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

PREWIRE MOBILEYE

CHAPTER 4

MOBILEYE POWER (382) A
B

*A13A 16PK

FUSE F7-B (*1016)

H2

G2

(*A13FA)

A13A 16PK

FUSE F5-B (1014)

H2

G2

A13FB 12PK

A14 18RD
*A14A 18RD

FUSE F8-F

(1017)

A14JE

B2

A2

12RD

FUSE F10-J

(1019)

*A14JE

D1

C1

12RD

FUSE F7-N (1016)
CH3_07A

IGNITION RELAY# 2 (1012/1014) CH3_07

A14J 8RD

A14 6RD

BATTERY FEED CH3_01,01A

MOBILEYE GROUND AND WIPER SIGNAL
(381)
A

A11-GC 14WH

B

A82KB

16GY

A82KA 16GY
A82K 16GY

GROUN ADAPTER (1023) CH3_021
WIPER MOTOR (4500) CH4_21
FUSEBLOCK 3 (1012) CH4_21

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A82KA AND

A82K IN R/D 381.

REV

R E FE R EN C E

C 93248T

DRAWN
310615
RELEASE NO.
91662T

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

22JAN13 AE08058097

SHEET
040

Figure 159 Prewire Mobileye

159

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.66. INTENTIONALLY LEFT BLANK, P. 41

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
INTENTIONALLY LEFT BLANK

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 06OCT14 AE08058097

SHEET
041

Figure 160 Intentionally Left Blank

160

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.67. INTENTIONALLY LEFT BLANK, P. 42

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
INTENTIONALLY LEFT BLANK

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 06OCT14 AE08058097

SHEET
042

Figure 161 Intentionally Left Blank

161

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.68. DRIVER DISPLAY ­ VEHICLE INFORMATION, P. 43

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
DRIVER DISPLAY - VEHICLE INFORMATION

RAND MCNALLY GPS DISPLAY (2223)

ACCESSORY

A

A12A 18LTBL

A12A 18LTBL
W/2010 LH FUSE BLOCK

FUSE F4-J (1013)

B1

A1

5A

A12V 12LTBL

FUSE F7-M (1016)

D4

C4

(A12D)

(@A12D)

ACCESSORY RELAY #2, 4 (1011 / 1013) CH3_09
ACCESSORY RELAY (1012) CH3_09A
BODY CONTROLLER (1606) CH3_09C

GROUND B

A11-GAL 18WH

SONIC WELD GROUND SPLICE
A11-GAA 14WH

@ W/500K BAUD RATE

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST
GROUND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K D 93366L

BAUD RATE.

DRAWN

NA ME

MJV0486 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

83596D 18JAN12

AE08058097 043

Figure 162 Driver Display ­ Vehicle Information

162

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.69. INTENTIONALLY LEFT BLANK, P. 44

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
INTENTIONALLY LEFT BLANK

CHAPTER 4

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

0610 12NOV13 GEOMETRY REMOVE.

REV

R E FE R EN C E

B 90656P

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PORSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92050H 30MAY13 AE08058097

SHEET
044

Figure 163 Intentionally Left Blank

163

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.70. ROOF / TACHOGRAPH WITH RUSSIAN PROSTAR, P. 45

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
ROOF / TACHOGRAPH W/RUSSIAN PROSTAR

ROOF / TACHOGRAPH (1965)

FUSE F7-G(1016)

G

A13TA 16PK

B3

A3

10A

A13FG 12PK

VB13FB 12PK

IGN. RELAY (1014) CH03_007

@A13TA 16PK

FUSE F7-L(1016)

D3

C3

10A

(@A13FS)

IGN. RELAY #2 (1012) CH3_06A

FUSE F8-E(1017)

A14TA

B1

A1

A14NJ

A14Y

E

16RD

10A

12RD

6RD

FUSE F9-G (1018)

@A14TA

@A14NJ

16RD

F3

E3

30A

12RD

@A14M 8RD

LOADSHAED B2 STUD (1009)
BATTERY FEED CH3_3A

F

A62AB

18DKBL

A62A 18DKBL

GAUGE CLUSTER (1500) CH08_010

A11-GTA

K

16WH

A62AA 18DKBL
GROUND (1027) CH03_042

IP / SLEEPER (5000 - 31) CH12_021

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

B 92715R

310615
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90656P 23MAY13 AE08058097

045

Figure 164 Roof / Tachograph with Russian Prostar

164

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.71. 4-WIRE CLOCK SPRING MODULE, P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
4 - WIRE CLOCK SPRING MODULE

4 WIRE CLOCK SPRING (1807)
A B C D

B9C 20GY
B97 20GY
B100 20GY
B85A 20GY

B9D 18GY

DCM/IP (1800F/1800)
B12 B11
B10

A97 20PL
A100 20GY
A85A 20GY

TURN SIGNAL SWITCH (1801)
7
BODY CONTROL # J3
(1600)
B16 B1 A5

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 04APR14 AE08058097

SHEET
046

Figure 165 4-Wire Clock Spring Module

165

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.72. SDP CONN (BENDIX FUSION), P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

SDP CONN (1979)
1

D14CSB3 20RD

D5DC(-)

13

20GN

SDP CONN (BENDIX FUSION)

CHAPTER 4

CAMERA CONN (1979A)

D14CSB2

1

20RD

D5DB(-)

20GN

6

12 16
9

D5DC(+) 20YL
D11COG3 20WH
D13COG3 20PK

D5DB(+)

20YL

7

D11COG2

20WH

8

D13COG2

20PK

9

D5CC(+)

5

20YL

D5CC(-)

6

20GN

D5CD(+) 18YL
D5CD(-) 18GN

D5CE(+)

20YL

4

D5CE(-)

20GN

3

D67COG

7

20GY

GREENR

11

20LTGN

CH04_47A

YELLOW

2

20YL

CH04_47A

GREENL

10

20LTGN

CH04_47A

D5CB(+) 18YL
D5CB(-) 18GN

D14CSB 16RD
D5DA(-) 18GN
D5DA(+) 18YL
D11COG 18WH
D13COG 16PK
D5CA(+) 18YL
D5CA(-) 18GN
ROOF/IP CONN (2000F/10) CH09_039
ROOF/IP CONN (2000F/09) CH09_039

CONGEX CONN (1978)
G H
E F
D C K J

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888NOV16 EXCHANGE THE CIRCUITS C 93732N

OF CAVITY J & K.

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

93156B 12AUG15 AE08058097

SHEET
047

Figure 166 SDP Conn (Bendix Fusion)

166

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.73. DRIVER SEAT POWER (BENDIX FUSION), P. 48

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
DRIVER SEAT POWER (BENDIX FUSION)

DRIVER SEAT POWER (1925)

A105GAP(+)

A

18WH

A105

B

18LTGN

A11-GAA 14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE)

FUSE F7-R (1016)

B3

A3

10A

A13FS 12PK

ACCESSORY RELAY (1012) CH3_6A

CHK

DATE

CHAN GE

0488 14AUG15 INITIAL RELEASE.

REV

R E FE R EN C E

A 93156B

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR,

RELEASE NO.

D ATE

PART NO.

93156B 13AUG15 AE08058097

SHEET
048

Figure 167 Driver Seat Power (Bendix Fusion)

167

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.74. NEXT GEN CRUISE CONTROL, P. 49

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
NEXT GEN CRUISE CONTROL

PREDICTIVE CRUISE CONTROL
(1776)
7

A5K(-) 20GN

A5K(+)

15

20YL

A5L(+) 18YL

A5L(-) 18GN

A5G(-) 18GN

A5F(-) 18GN

A5N(-) 18GN
A5G(+) 18YL

A5F(+) 18YL

A5N(+) 18YL

DIAGNOSTIC CONN
(1650)
D C
WABCO ABS CONTROLLER
(1420) 1
3

FUSE F2-H

IGNITION

(1011)

RELAY #2

8

A71-G 20PK

F4 E4

(A13FB)

(1012) CH3_6A

A97-G

GROUND ADAPTER

9

20WH

(1023)

CH3_21

FUSE F1-C

BATTERY FEED MEGA

A97B

(1010) A14KB

A14

FUSE TO CAB

18

20RD

F3 5A E3

16RD

4RD

(1000B) CH3_34

@A97B 20RD

FUSE F1-C (1010)
F3 E3 5A

@A14KAA 16RD

BATTERY FEED CH3_4A

@A97B 20RD

FUSE F1-C

(1010) F3 5A E3

A14KE 16RD

A14KB 16RD

A14K 8RD

BATTERY FEED CH3_35A

@ W/ 500K BAUD RATE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV042858OCT16 WORD 'PREDICTIVE' WAS C 93638F

'NEXT GENERATION'.

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058097

SHEET
049

Figure 168 Next Gen Cruise Control

168

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.75. INTENTIONALLY LEFT BLANK, P. 50

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

INTENTIONALLY LEFT BLANK

CHAPTER 4

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

MJV042818JUL16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93208Y

DRAWN

NA ME

23112202 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93208Y 17JUN16 AE08058097

SHEET
050

Figure 169 Intentionally Left Blank

169

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.76. QUALCOMM MCT WITH DAY CAB AND CADEC GPS POWER CONNECTION, P. 51

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
QUALCOMM MCT W/ DAY CAB AND CADEC GPS POWER CONNECTION

QUALCOMM MCT (1924M) A
B C
D

A13EE 18PK
A14ED 18RD
A14ED 18RD

FUSE F5-L (1014)

D3

C3

10A

FUSE F2-N (1011)

B1 A1 10A

(A13FC)
A14KC 12RD

A98F 18BK

IGNITION RELAY #1 (1014) CH3_08A
BATTERY FEED CH3_4A,35A
LEFT BANK OPT WIRING LIGHTS (1511) CH8_07

A14ED 18RD

A11-GKJ 6WH

CADEC GPS CONN (830M)

6

5

1

GROUND SPLICE

(1022)

NEG STUD (1005)

A11-GBE

C

16WH

B

A13CE 16PK

A

A14CE

16RD

FUSE F5-L (1014)

D3

C3

10A

FUSE F2-N (1011)

B1 A1 10A

(A13FC)
A14KC 12RD

A13CE(+)

D

18DKBL

A13CE(-)

E

18GY

IGNITION RELAY #1 (1014) CH3_08A
BATTERY FEED CH3_4A,35A
J1708 PUBLIC(+) (1660) CH3_18
J1708 PUBLIC(-) (1661) CH3_18

CHK

DATE

CHAN GE

MJV041878MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058097

SHEET
051

Figure 170 QualComm MCT with Day Cab and CADEC GPS Power Connection

170

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.77. RADIO WIRING AND DRIVER DISPLAY WITH WIRED REMOTE WITH AMPLIFIER, P. 52

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
RADIO WIRING AND DRIVER DISPLAY W/ WIRED REMOTE W/ AMPL

SLEEPER REMOTE/AMP (5011M)
F
G

A86AR 18LTGN
A86AS 18LTGN

DOOR/IP DOOR POD (3200) E
F

DOOR/IP DOOR POD (3204M)

E

A86AT

H

18LTGN

F

A86AU

J

18LTGN

FUSE F4-B

(1013)

A86AF

A14FF

E

18LTGN

12RD

H2

G2

10A

FUSE F5-E

(1014)

A86R

A148V

A

18LTGN

F1 E1

12GY

10A

A148V

IP/DCM

12LTBL

(1800)

C8

B

A86AB 18LTGN

A86A 18LTGN

B86A 20LTGN

BATTERY FEED CH3_1A,34A
BODY CONTROLLER#J6 (1606) CH3_9C
CLOCK SPRING (1802) CH4_36
RADIO (1300)

A86D(+)

C

18YL

A86(+)

18YL

A86D(-)

D

18GN

A86(-)

18GN

J1939 DISPLAY (2227B)

A86B(+)

A

18YL

A86B(-)

C

18LTGN

A86AE

18LTGN

4

A86E(+)

18YL

1

A86A(+)

18YL

A86A(+) 20YL
A86F(+) 18YL
A86F(-) 18GN A86A(-) 20LTGN

POWER DISPLAY (2227) CH4_38

POWER DISPLAY (2224) CH4_38

A86E(-)

18GN

2

A86A(-)

18LTGN

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN CE

A 93366L

DRAWN

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058097

SHEET
052

Figure 171 Radio Wiring and Driver Display with Wired Remote with Amplifier

171

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.78. REMOTE POWER MODULE IN CAB, P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 4
REMOTE POWER MODULE IN CAB

REMOTE POWER MODULE CONN
(1930)
3

A5E(+) 18YL

A5ET(+) 18YL

BODY CONTROLLER (1602)
F6 F5

A5E(-)

4

18GN

A5ET(-) 18GN
A5EB(+) 18YL
A5EB(-) 18GN

J1939 PRIVATE REMOTE POWER
(1992)
A
C

FUSE F2-G

(1011)

A20

A14NK

BATTERY FEED

6

16LTGN

F3

E3

16RD

CH3_2A

15/10A

A11-R

2

14WH

A 11 -GC B 12WH

12

1

GROUND (1023)

A11-GKJ 6WH
NEG STUD (1005)

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058097

SHEET
053

Figure 172 Remote Power Module in Cab

172

ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.79. ROLLTEK SEAT WIRING, P. 54

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ROLLTEK (1127M)

ROLLTEK SEAT WIRING

CHAPTER 4

7

*A13B 18PK

@A13B 18RD

8

A62A 18RD

@A89A 20VT

9

*A89A 18VT

*A13A 18PK
@A13A 18RD

FUSE BLOCK F7-C (1016) CH3_6A
PANEL LIGHT (1021)
9 DIMR OUT 2 PANEL LT

10
ROLLTEK SEAT (1926)
E

A11B 18WH

A11-GAA 14WH
NEGATIVE GROUND STUD
(1004) CH3_22

*A13C

A

18PK

@A13C 18RD

*A5V(+)

C

18YL

*A5V(-)

D

18GN

J1939 SPLICE (1024)
L J1939 (+)
B J1939 (-)

@A5V(+) 18YL
@A5V(-) 18GN

*A89-G

B

18WH

@A11A 18WH

DIAGNOSTIC CONN (1650) CH3_11A

ROLLTEK GROUND (1006)

* W/ENHANCED VCM FEATURES @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

MJV042858OCT16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93638F

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93638F 28SEP16 AE08058097

SHEET
054

Figure 173 Rolltek Seat Wiring

173

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHARGING AND CRANKING SYSTEM (CHAPTER 5)
5.1. CHARGING AND CRANKING ­ MANUAL TRANSMISSION, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

CHAPTER 5

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHARGING AND CRANKING - MANUAL TRANSMISSION

FUSE F4-L (1013)
D3 10A C3

A15 18RD

%0RD

AUTO S/S ISOLATOR RELAY CH7_15

W/ 2010 LH FUSEBLOCK

%0BK

ISOLATOR BATTERY CH7_15

200A BLOCK

2RD

##A14 6RD

TYPE FUSE

FUSE HOLDER

#A14

W/ DOUBLE

4RD

100 AMP FUSE

+

- BATTERY

W/ SINGLE 150 AMP FUSE

A14J 8RD

CLUTCH SWITCH (1811)

DCM / IP (1800)

KEY SWITCH
CONN (1100M)

BTRY

A14JB 12RD

D1

10A

A14JB 12RD

(1012)

FUSE F3-A

C1

1200 OHMS 1200 OHMS

A

B17A

18PK

B B17AA 18PK
C B97A 18VT

D B9M 18GY

D7 D8 C11

A17A 18PK
A17B 18PK

B9

A4

18GY

BODY CONTROLLER#J5 (1602)

ZVR E5

A9A 18GY

A9 18GY

BODY CONTROLLER #J3 (1600)

CLUTCH
SWITCH B4 INPUT

A97A 18PL

A11-GCB 12WH

ACC C

GROUND (1023)

1

3

OFF

IGN

S

D

B

A17HA 16PK

A
REMOTE START RELAY
(5001/5000) CH7_08

A15 18RD

A17H 16PK

A17-GC

18WH

B4

A104AH

A4

16DKBL

86

30 CRANK

RELAY

(1010)

85 A3

87 B3

87A

A17 16PK
*A104AH 16DKBL **A104AN 16DKBL

A11-GKJ 6WH

K2D-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K 2C -FL 10RS

@@K2-G 1WH
@K2-G 2WH
%%K2-G 0BK K2-G 4WH @K2 2RD %%K2 0RD @@K2 1RD K2 4RD

A LT ER NATO R

R

G

B

ALT GND (6101B/C/D/E)

STARTER POWER
THERMAL OVERCRANK
(6316M)

M

B

G

S

S

A

B

BS
*K17D 16PK

W/ REMOTE START / STOP
GROUND STUD (LOCATED AT
LEFT SIDE DASH MTD DUAL POST GND PLATE)

*K17 16PK
**K17 16PK

IP/ ENGINE (1702)
16

REMOTE START RELAY (5000)
CH7_08, 08A

IP / FWD CHASSIS (1700) CH7_14
BODY CONTROLLER #J7
(1607)

A17B

B2

18PK

A92A 18PK
A104AL 16DKBL

BODY CONTROLLER #J6
(1606)
M

* REMOTE START/STOP W/ MANUAL TRANSMISSION ** W/MANUAL XMSN WIRING W/AUTO START STOP # STANDARD BATTERY FEED, DAY CAB N/ LOAD SHEDDING ## STANDARD BATTERY FEED W/ LOAD SHEDDING % W/AUTO START/ STOP @@ W/1G L-N & DELCO ALTERNATOR @ W/2G L-N & BOSCH ALTERNATOR

CHK

DATE

C HA N GE

REV

REFERENCE

0488 18AUG15 ADDED CIRC A17B, A92A G 93248T

AND A104AL IN R/D 1010.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

14SEP09

AE08058098 001

Figure 174 Charging and Cranking ­ Manual Transmission

174

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. CHARGING AND CRANKING ­ AUTOMATIC TRANSMISSION, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 5
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION

GROUND STUD
( L OC AT ED AT LEFT SIDE DASH MTD DUAL
POST GND PLATE)

FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE
200A
2RD
BLOCK TYPE FUSE

W/ 2010 LH FUSEBLOCK

##A14 6RD
#A14 4RD

A14J 8RD

A14JB 12RD

A14JB 12RD

C3

10A

FUSE F4-L (1013)

D1

10A

FUSE F3-A (1012)

GROUND (1023)

W/TC10 XMSN

+-

IGNITION SWITCH (1100M)

BATTERY

1

3

A17-GC 18WH

BTRY

A11-GKJ 6WH

A11-GCB 12WH

EATON GEN 3 TCM CONNECTOR
(7105)

W/ AUTOSHIFT TRANSMISSION
ENGINE / IP (1702)

START ENABLE
RELAY 4 MINUS
START ENABLE 26
LATCH

19 K17-GC
18WH

K17C

21

18PK

A17-GC 16WH
A17C 18PK

START

20

ENABLE

K17B

RELAY 32

18PK

PLUS

A17B 18PK

ACC C

OFF IGN
D

A92-GC 18WH

B4 86

S

B

A

A15 18RD

A15 18RD

A17H 16PK

W / REMOTE START /STOP

A104AH 16DKBL A4
30

REMOTE START RELAY (5001/5000) CH7_08

C1

D3

TC10 TCU (7350)
20

&K92#141 18TN

85 A3

CRANK

87

RELAY

87A (1010)

B3

A17C 16PK
% A104AN 16DKBL

A92B 18TN &A92#141 18PK

@@K2-G 1WH %%K2-G 0BK

K2-G 4WH @K2-G 2WH
K2 4RD @K2 2RD %%K2 0RD @@K2 1RD

ALTERNATOR

R

G

B

STARTER POWER

IP/ ENGINE (1702)

THERMAL

OVERCRANK

16

(6316M)

M

B

G

S

A17 16PK

IP/ FWD CHASIS (1700) CH7_12

A17C 18PK

W/ ALLISON TC10 XMSN

BODY CONTROLLER
#J6 (1606)

A17 16PK

A17A

16PK

T

*K17 16PK **K17 16PK

K2A-FL 12BL
K2B-FL 12BL
K2D-FL 10RS
K2C-FL 10RS

ENG BLOCK GND (ON
LEFT SIDE OF ENGINE)
FUSIBLE LINKS STARTER TERMINAL

S

A

B

BS
*K17 16PK

* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION # SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING % W/ AUTO START / STOP @@ W/1G L-N & DELCO ALTERNATOR @ W/2G L-N & BOSCH ALTERNATOR %% W/2/0 AWG L-N ALTERNATOR & W/ ALLISON TC10 XMSN

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A17C AND

A17 IN R/D 1702.

REV

R E FE R EN C E

J 93248T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

14SEP09

AE08058098 002

Figure 175 Charging and Cranking ­ Automatic Transmission

175

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. CHARGING AND CRANKING ­ MANUAL TRANSMISSION WITH 500K BAUD RATE, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 5
CHARGING AND CRANKING - MANUAL TRANSMISSION W/500K BAUD RATE

&&K7B 16RD

FUSE(1F)5A

&&K7A 16RD

200A

2RD

BLOCK TYPE FUSE

+

- BATTERY

FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE

CLUTCH SWITCH (1811)

DCM / IP (1800F/1800)

A14 4RD
KEY SWITCH
CONN (1100M)

A

B17A

18PK

D7 A17HB
18PK

ACC C

1200 OHMS

B B17AA 18PK
C B97A 18VT

D8 C11

A17BA 18PK

GROUND (1023)

1200 OHMS

D B9M 18GY

B9

A4

18GY

1

3

A11-GCB 12WH

BODY CONTROLLER#J5 (1602)

ZVR E5

A9A 18GY

A9 18GY

A11-GKJ 6WH

BODY CONTROLLER #J3 (1600)

CLUTCH SWITCH B4 INPUT
ALTERNATOR

*A97A 18PL
**A97A 18PL

S

R

G

B

NEG STUD (1005)

A14J 8RD

A14H 8RD
A14JB 12RD

A14HD 16RD

BTRY

OFF

IGN

S

D

B

A

FUSE F4-L

A15

(1013)

18RD D3 10A C3

A17HA 18PK

FUSE F2-A (1011)
H1 5A G1

A17-GC

18WH

B4

A4

86

85 A3

87 B3

@A14A 18RD

30

NEUTRAL

CONFIRMATION

RELAY

(1010)

87A

BODY CONTROLLER #J7
(1607)

A17B

B2

18PK

BODY CONTROLLER #J6
(1606)

STARTER POWER

M

B

G

S

THERMAL OVERCRANK
(6316M)

A149H

16GY

S

K2-G 1WH @K2-G 2WH K2-G 0BK K2-G 4WH
@K2 2RD
K2 0RD
K2 1RD
K2 4RD

K2D-FL 10RS
K2A-FL 10RS
K2B-FL 10RS
K2C-FL 10RS

ALT GND (6101B/C/D/E)

S

A

B

ENGINE/IP (1702/1702)

BS
*K17D 16PK

16

*K17

A17

T

16PK

16PK

**K17 16PK

** N/ THERMAL OVERCRANK * W/ THERMAL OVERCRANK && W/ REMOTE SENSE @ W/ AUTOSHIFT OR ULTRASHIFT XMSN

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN CE

A 93366L

DRAWN

NAME

23112202 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058098

SHEET
003

Figure 176 Charging and Cranking ­ Manual Transmission with 500K Baud Rate

176

ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. CHARGING AND CRANKING ­ AUTOMATIC TRANSMISSION WITH 500K BAUD RATE, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 5
CHARGING AND CRANKING - AUTOMATIC TRANSMISSION W/500K BAUD RATE

FUSE F4-L (1013)
D3 10A C3 FUSE F2-A
(1011) H1 5A G1

&&K7A 16RD

&&K7B 16RD

FUSE 5A (1F)

@@K2-G 1WH %%K2-G 0BK K2-G 4WH @K2-G 2WH K2 4RD @K2 2RD %%K2 0RD @@K2 1RD

+-
BATTERY

200A

2RD

BLOCK TYPE FUSE

FUSE HOLDER W/ DOUBLE 100 AMP FUSE W/ SINGLE 150 AMP FUSE

A14 4RD

A14H 8RD
A14J 8RD

A14HD 16RD
A14JB 12RD

IGNITION SWITCH (1100M)

BTRY

EATON GEN 3 TCM CONNECTOR
(7105)
START ENABLE
RELAY 4 MINUS
START ENABLE 26
LATCH
START ENABLE
RELAY 32 PLUS

ENGINE / IP (1702)

ACC C

19 K17-GC
18WH

K17C

21

18PK

%A92-GC 18WH

K17B 18PK

20 A92B 18TN

TC10 TCU (7350)

&K92#141

20

18TN

OFF

IGN

S

D

B

B4

A4

86

85 A3

87 B3

A
A15 18RD
@A14A 18RD A17HA 18PK
30 NEUTRAL CONFIRMATION RELAY (1010)
87A
BODY CONTROLLER #J6
(1606)

ALTERNATOR

S

R

G

B

S TA RT ER POWER
THERMAL OVERCRANK
(6316M)

&A92A

A92A

18PK

M

18PK

A149H

16GY

S

A17C 18PK

A17 16PK

A17A 16PK

T

M

B

G

16 IP/ ENGINE (1702)

S

K2A-FL 12BL
K2B-FL 12BL
K2D-FL 10RS
K2C-FL 10RS

*K17 16PK **K17 16PK

ENG BLOCK GND (ON
LEFT SIDE OF ENGINE)

FUSIBLE LINKS

STARTER TERMINAL

S

A

B

BS
*K17 16PK

* W/ THERMAL OVERCRANK PROTECTION ** N/ THERMAL OVERCRANK PROTECTION @@ W/1G L-N & DELCO ALTERNATOR @ W/2G L-N & BOSCH ALTERNATOR %% W/2/0 AWG L-N ALTERNATOR & W/ ALLISON TC10 XMSN % W/AUTOSHIFT TRANSMISSION && W/ REMOTE SENSE

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN CE

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058098

SHEET
004

Figure 177 Charging and Cranking ­ Automatic Transmission with 500K Baud Rate

177

ELECTRICAL CIRCUIT DIAGRAM MANUAL

FAN WIRING (CHAPTER 6)
6.1. FAN WIRING ­ IBB ENGINE AND 2010 SCR 13L ENGINE, P. 1

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

FAN WIRING - IBB & 2010 SCR 13L ENGINE

W/ 2 SPEED FAN

ECM 2 (6019)
7 20
6
ECL 49
ECM CONNECTOR 1 (6018)

ENGINE SENSOR INTERFACE (6033)

%K97A 18PL
%K97 18PL

11 10

%K23 18TN

LOW COLLANT SENDER (6401)

K34D

1

18TN

2

ECL 12V 42 EFAN 12V 30

K34B 18TN
*K23 18TN

FAN SOLENOID (6400/6400A)
A

B

EFAN 18

K23-G 18WH

K92A20A

8

18WH

K92A20 16WH

IP/ENG (1702)
1

* W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT % W/ 2 SPEED FAN W/2015 OBD & GHG COMPLIANT

CHK

DATE

CHAN GE

0239 20FEB14 REVISED AND REDRAWN.

REV

R E FE R EN C E

D 92524A

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058099

SHEET
001

Figure 178 Fan Wiring ­ IBB Engine and 2010 SCR 13L Engine

178

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. FAN AND ETHER START WITH ISX (2013), P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 6
FAN & ETHER START W/ISX (2013)

ECM (6000)
57 78

K95AA 20TN

K41E

65

20TN

62

K23-G 20TN
K23 20TN

FAN SOLENOID (6400) B
A

K41EA 18TN

ENGINE/IP CONNECTOR (1702/1702)
18
15

A41E 18TN
A41E 18TN A41D 18TN

DRIVER DOOR (3000) CH4_05

K41D 20WH

A41D 18TN B

K95G 20WH

ZERO VOLTREFERANCE

A

(6703)

IP/FWD CHASSIS (1700) CH12_08A

ETHER START ECM
(6000) 75
76

K21 16TN
K21A 16TN

ETHER START (6550)
A
B

ETHER BOTTLE AUTOMATIC CONTROL VA LV E

CHK

DATE

CHAN GE

REV

RE FER EN C E

0488 20MAY14 ADDED CIRC A41E, A41D B 92447S

IN R/D 1702.

DR AW N

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

SHEET

91662T 02JAN13

AE08058099 01A

Figure 179 Fan and Ether Start with ISX (2013)

179

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. STARTING AID ­ COLD START ASSIST (IBB AND 2010 SCR 13L ENGINE), P. 2

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 6

STARTING AID - COLD START ASSIST (IBB & 2010 SCR 13L ENGINE)

COLD START ASSIST RELAY / *FLAME START RELAY (8410)

ENGINE SENSOR INTERFACE (6033)

K21B3

8

18TN

19 CSRD

K21B1

6

18TN

21 CSRE

K21B2

7

18TN

20 CSRC

K21A1

1

12TN

K21A2

2

12TN

K14A1

3

8RD

K21-FL 12BL
*K14A 8RD
K14A1 14RD
*K14L 14RD

FLAME START GLOW PLUG (6564)
FLAME START BATTERY POWER
(6565)
TIMER CIRCUIT INLINE FUSE (8107) CH07_06A TIMER CIRCUIT INLINE FUSE (8106) CH07_25

* W/ 2010 SCR 13L ENG

CHK

DATE

C HA N G E

REV

R E FE R EN C E

012 10MAY13 ADDED DESC FOR R/D

C 92070B

8410.ADDED : CIRC K14A & K14L.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058099

SHEET
002

Figure 180 Starting Aid ­ Cold Start Assist (IBB and 2010 SCR 13L Engine)

180

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. FAN WIRING IBB & 2010 SCR 13L ENGINE, P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 6
FAN WIRING - IBB & 2010 SCR 13L ENGINE

W/ VARIABLE SPEED FAN

ECM 2 (6019)
7 20
6
ECL 49

ENGINE SENSOR INTERFACE (6033)

@K97A 18PL
@K97 18PL
@K23 18TN

11 10
K34D 18TN

LOW COLLANT SENDER (6401)
1

ECM CONNECTOR 1 (6018)
ECL 12V 42
EFAN 12V 30 EFAN 18 58 49 8

K34B 18TN
#K23 18TN
K23-G 18TN
K23C 18TN
K23A1 18TN
*K34-GA 18WH
%K23B1 18WH

2

*K23B1 18WH

*K92A20

1

16GY

IP/ENG (1702)

@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT # W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT * W/ VARIABLE SPEED FAN W/ ULTRASHIFT
PLUS XMSN & W/ BODY BUILDER % W/ VARIABLE SPEED FAN N/ ULTRASHIFT
PLUS XMSN & N/ BODY BUILDER

VARIABLE SPEED FAN DRIVE (6420)
3 1 5 2 4

CHK

DATE

CHAN GE

0239 20FEB14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92524A

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92524A 14FEB14 AE08058099

SHEET
02A

Figure 181 Fan Wiring IBB & 2010 SCR 13L Engine

181

ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.5. FAN AND ETHER START WITH 2013 INTL IBB ENGINE, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 6
FAN & ETHER START W/2013 INTL IBB ENGINE

ECM (6000)
57 78
65
62

K95AA 20TN
K41E 20TN

K23-G 20TN
K23 20TN
K41EA 18TN
K95G 20WH

K41D 20WH

FAN SOLENOID (6400) B
A

ENGINE/IP (1702/1702)
18
15

K41E 18TN
K41D 18TN

DRIVER DOOR (3000) CH4_05

B

ZERO VOLTREFERANCE

A

(6703)

ETHER START ECM
(6000) 75
76

K21 16TN
K21A 16TN

ETHER START (6550)
A
B

ETHER BOTTLE AUTOMATIC CONTROL VALVE

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

RE FER EN C E

A 92447S

DR AW N

NAME

30000129 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

92447S 13MAR14 AE08058099

SHEET
003

Figure 182 Fan and Ether Start with 2013 INTL IBB Engine

182

ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE), P. 1
Figure 183 Electronic Engine Controls (2010 IBB Engine)
183

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 2

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ELECTRONIC ENGINE CONTROLS(2010 IBB ENGINE)

(CONT)

ECM CONNECTOR 1 (6018)

ENGINE SENSOR INTERFACE (6033)

IAT 15 MAF 12V 20
54
MAF GND 21 MAF 44

K41A

5

18TN

*K41C

18TN

8

@K41C

18TN

K41-GB

18WH

9

K41B

18TN

7

HCI INJECTOR (6260VH)

K95H

1

18TN

10

2

K95J

11

18TN

HEATER + 33 NVOLT 39
VIRGND 40 HEATER - 46
PUMPCUR 52 TRIMRPS 53
APS1 5V 36
APS1 GND 23 APS2 5V 50
APS2 GND 11

K95VC 18TN K95VE 18TN K95VIR 18WH
K95VB 18TN
K95VA 18TN
K95VD 18TN

EXHAUST LAMBDA SENSOR
(6260VN)
4 6 2 3
1
5

ENGINE / IP (1702)

IP / DCM (1800)

K97C 18PL
K99B 18PL
K97B 18PL K99D 18PL
K97N 18PL

22

C5

A97C

18PL

28

C4

A99B

18PL

23

B4

A97B

18PL

30

B5

A97D

18PL

29

B6

A97N

18PL

24

C6

A99M

18PL

B97C 18VT
B99B 18VT B97B 18VT B97M 18VT B99N 18VT
B99D 18VT

ACCELERATOR PEDAL MODULE
(1809)
C A B D
E
F

THROTTLE IDLE

ECM CONNECTOR 2 (6019)

APS1

54

APS2

55

K97M 18PL

@ W/ MAXXFORCE 15L ENGINE * W/ IBB ENGINE

CHK

DATE

CHAN GE

REV

R E FE R EN CE

012 27MAR13 ADDED WORD "CONT" IN C 92015W

TITLE DESC.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

08MAY09 AE08058100

SHEET
002

Figure 184 Electronic Engine Controls (2010 IBB Engine) (Cont.)

184

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 3

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ECM CONNECTOR 1 (6018)

EGT3 GND 10

EGT3

27

EGT2

16

EGT1 GND 22

EGT1

28

EGT2 GND 55

EGDP

12

K95-GC 18WH
K95C 18TN K95B 18TN
K95-GA 18WH
K95A 18WH
K95-GB 18TN
K95E 18TN K95-GD 18WH
K95DA 18TN

AF T ERTRE ATME NT SENSOR (6720)
6 5 3 2
1 4 8 7 9

AFP1 GND 41

AFT

26

AFP1

25

EFAN 12V 30 EFAN 18 FSS 58
ECL 12V 42
ECM CONNECTOR 2 (6019)

K95D 18TN

K95DC 18TN K95-GE 18WH K95T 18TN K95V 18TN
#K23 18TN #K23-G
18WH *K23 18TN *K23-G 18TN K23C 18TN
K34B 18TN K34D 18TN

A FT E RT RE AT ME NT FUEL TEMP & PRESS
(6260VM)
3
1
2
4
FAN SOLENOID (6400) CH6_01
VARIABLE SPEED FAN DRIVE (6420) CH6_01
LOW COOLANT SENDER
(*6401 / #6407)
B A

EGDP GND 41

AFP2 5V 8

ECL

49

APF2 50 APF2 GND 42

CHK

DATE

C HA N GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

HCI FUEL PRESSURE
(6730)

K95S

3

18TN

K95R 18WH

2

K95DB

18TN

1

* W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000

REV

REFERENCE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

08MAY09 AE08058100

SHEET
003

Figure 185 Electronic Engine Controls (2010 IBB Engine) (Cont.)

185

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 4

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAA GP RA TM ER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ECM CONNECTOR 2 (6019)

ASV-H

7

ASV-L 20

K95K 18TN
K92M 18TN

HCI FUEL VALVE (6260VL)
1 2

BODY BUILDER CONN 2 (4706)

46 AES 13 WEL 17 WIFL 14 WTSL 15 XCS 10

K92A19

18TN

J

K92A1

18TN

H

K92A14

18TN

D

K92A2

18TN

E

K92A6

18TN

F

K92A7

18TN

G

RVAR 35 SCS 52

TACH

9

RAS 23

RPRE 30

RPRE 48

*K92A11 18TN

K92A12 18TN
K92A13 18TN
K92A8 18TN
K92A9 18TN
K92A10 18TN
**K92A15 18TN
#K92A11 18TN

BODY BUILDER CONN (4705)
C D G E F A
B

AIR FILTER RESTRICTION
GAUGE (6703A)
B
A

@K47T 18GY
*K92A18 18TN
K28 18TN
K9AAB 18GY

27 A92H 18TN

ULTRA

BODY

XMSN CONTLR#J3

CH11_1 (1600) OIL

38 PLUG

B6 BODY

TEMP AIN

*K92A18A 34
16TN 5

A30BC 16TN
A28 18TN

CONTLR#J5 (1602)
F9 ENGINE AIR

INTAKE

ZERO VOLT

(6702) CH3_32

ENGINE/IP (1702)

** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRA XMSN * W/ ULTRA XMSN

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

C 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20APR09 AE08058100

SHEET
004

Figure 186 Electronic Engine Controls (2010 IBB Engine) (Cont.)

186

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 5

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

ECM CONNECTOR 2 (6019)
IAT GND 43

K41-G 18WH

K41-GC 16WH
K41 16TN

EGRD 16
WIF GND 34 WIF 37

K97Y 18TN

W/ DAVCO FUEL / WATER SEPARATOR

K95-GF 18WH
K95W 18TN

W/ RAYCOR FUEL / WATER SEPARATOR
K95-GF 18WH
K95W 18TN

INTAKE AIR TEMPERATURE
(6703)
B
A
ENGINE SENSOR INTERFACE (6033)
15
14
DAVCO WIF SENSOR
(1874)
2
1
RAYCOR WIF SENSOR
(1874B)
2
1

CHK

DATE

C HA N GE

REV

REFERENCE

0486 03JAN12 MOVED 1800,1802,1600, B 75116N

1602 TO CH4-36. ADDED LONESTAR IN TITLE.

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

08MAY09 AE08058100

SHEET
005

Figure 187 Electronic Engine Controls (2010 IBB Engine) (Cont.)

187

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT.), P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 IBB ENGINE) (CONT)

FUSE F4-R (1013)
CH3_1A,34

@A97VT 12PL
@A13GFK 18WH

ACCESSORY RELAY #1 (1012) CH3_9A

A97VT 12PL
A13-GFK 18WH

FUSE F8-H (1017) CH3_1,34
ACCESSORY RELAY #2,4 (1011 / 1013) CH3_09

87A

D1 87

D2
85
INTL IBB ENGINE (1010)

B1 87A 87

SART CLOCK (1610) CH4_34

@A97AA 18VT

30 C2

ENGINE SENSOR INTERFACE (6033)

86 C1

@A13FK 18PK

FUSE F1-D (1010) CH3_8B, CH10_7

30 A2

A97VT1 12PL

@A13AA 18PK

BATTERY

BATTERY

4

3 GROUND 1

K14FA 18RD
K14F 18RD K10-GJ
16WH

@A97VT1 14VT 42 K97VT1 12VT
ENGINE / IP (1702)
*K10WH1 12WH

GROUND 2

K10-GK 16WH

**K10WH1 16GY

B2 85
86 A1

EGR VALVE RELAY (1020)

A13AA 18PK
A13FK 18PK
A97AA 18PL

WASHER PUMP RELAY (1015) CH4_22
FUSE F11-D (1020) CH3_08
SART CLOCK (1610) CH4_34
WASHER BOTTLE RELAY (1015) CH4_22A

K10-GA 10WH

(6314) HARNESS GROUND
(LEFT ENGINE BLACK GROUND)

CSRD 19 CSRC 20 CSRE 21
VSS-L 13 VSS-H 12

K21B3 18TN K21B2 18TN K21B1 18TN
K47A 18GY
K47 18GY

VSS (7600)
B
A

COLD START ASSIST RELAY (8410) CH6_02

* N/ZERO VOLT REFERENCE ** W/ZERO VOLT REFERENCE @ W/ 2010 LH FUSEBLOCK

CHK
-

DATE

C HA NGE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

F 92715R

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR.

D ATE

PART NO.

21APR09 AE08058100

SH EE T
006

Figure 188 Electronic Engine Controls (2010 IBB Engine) (Cont.)

188

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE, P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ELECTRONIC ENGINE CONTROLS-MAXXFORCE 15 LITRE

ECM1 (6018)

BATTERY(+) 1

K14G 14RD

K14J 10RD

ECM FUSE (6712)
30A

B

A

K14AF 10RD

K14H 14RD

BATTERY(+) 3 BATTERY(+) 5
KEYPWR 17

K14HA 14RD
K14KA 14RD

K14K 14RD

K14M 14RD

ECM2 (6019) CH7_06D

ECM BATTERY FEED
(1027)

ENGINE / IP (1702)
K13A 18PK
37

A97F 16PL
@A97F 16PL

FUSE F4-D (1013)

H4

G4

15A

(A13FC)

FUSE F5-H (1014)

F4

E4

@A13FM 12PK

IGNITION RELAY #1 (1011 / 1013) CH3_06
IGNITION RELAY #1 (1014) CH3_6A

TIMER 19

K14LA 18RD
COLD START ASSIST RELAY
(8410) CH6_02

K14L 16RD

GND 2 GND 4

K92A16 14WH
K92BA16 14WH

GND 6

K92C16 14WH

K92B16 14WH
K92D16 14WH

K14LB 16RD
K14A1 14RD

A

20A B

TIMER CIRCUIT INLINE FUSE (8107)

K10WH5 10WH

K10-GA 10WH

ECM2 (6019) CH7_06D

GROUND STUD (6314)
(LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)

J1939 (+) 34 J1939 (-) 47
CAN_L 35 CAN_H 48

K5S(+) 18YL
K5S(-) 18GN
K98GN 18 LTGN
K98YL 18YL

J1939 TERMINATING RESISTOR (7110) CH3_14
ENGINE DIGNOSTIC CONNECTOR
(4328)
B
A

@ W/ 2010 LH FUSEBLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

B 92715R

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

75116N 12NOV10 AE08058100

06A

Figure 189 Electronic Engine Controls ­ MaxxForce 15 Litre

189

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 7
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)

ECM1 (6018)

AFTERTREATMENT SENSOR (6720)

EGT3 10 GND EGT3 27 EGT2 16 EGT1
GND 22 EGT1 28 EGT2 55 GND EGDP 12

K95-GC

18WH

6

K95C

18TN

5

K95B

3

18TN

K95-GA

2

18WH

K95A

1

18TN

K95-GB

18TN

4

K95E

8

18TN

ECM2 (6019) CH7_06D

K95-GD

18WH

7

9

K95DA 18TN

AFP1

GND

41

AFT

26

AFP1 25

K95-GE 18WH
K95T 18TN
K95V 18TN

K95DC 18TN

AFTERTREATMENT FUEL TEMP PRESSURE (6260VM)
3 1 2 4

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

17NOV10 AE08058100

SHEET
06B

Figure 190 Electronic Engine Controls ­ MaxxForce 15 Litre (Cont.)

190

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.9. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6C

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 7
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)

ECM1 (6018)

EFAN

8

FSS GND 18

EFAN 12V 30

FSS 5V 49

FSS

58

ECL1 42 12V

ECM2 (6019)
ECL1 49

VARIABLE SPEED FAN (6300)

K23B1 18TN

K23B2

18TN

4

K23-G 18TN

K23-H

18TN

1

FAN SOLENOID (6400)

K23-G

18WH

A

K23 18TN
B

K23 18TN
K23A1 18TN
K23C 18TN

K23A

18TN

3

K23A2

18TN

2

K23D 18TN

5

LOW COOLANT SENDER 1 (6407)

#K34B

18LTGN

2

*K34E 18TN

#K34D

1

18TN

*K34F 18TN

* W/ FAN DRIVE # W/ 2 SPEED FAN

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12NOV10 AE08058100

SHEET
06C

Figure 191 Electronic Engine Controls ­ MaxxForce 15 Litre (Cont.)

191

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.10. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6D

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 7
ELECTRONIC ENGINE CONTROLSMAXXFORCE 15 LITRE (CONT)

ECM2 (6019)

1

2

ASV-H

7

ASV-L 20

AFP1/EGDP 8 /AFP2/ 5V AFP2 GND 42
AFP2 50 EGDP GND 41

K14M 14RD
K92D16 14WH

K95K 18TN
K95M 18TN

ECM 1 (6018) CH7_06A

HCI FUEL VALVE
(6260VL)

1 2

HCI FUEL PRESSURE
(6730)

K95D 18TN

K95D8

1

18TN

K95R

2

18TN

K95S

18TN

3

K95-GD 18WH

AFTERTREATMENT SENSOR (6720) CH7_06B

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12NOV10 AE08058100

SHEET
06D

Figure 192 Electronic Engine Controls ­ MaxxForce 15 Litre (Cont.)

192

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.11. ELECTRONIC ENGINE CONTROLS ­ MAXXFORCE 15 LITRE (CONT.), P. 6E

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 7
ELECTRONIC ENGINE CONTROLS MAXXFORCE 15 LITRE (CONT)

ECM 2 (6019)
EGRD 16
43

K97Y 18TN
K41E 18TN

ENGINE SENSOR INTERFACE (6033)

14

K41D

16TN

15

ENGINE / IP (1702)
15
18 WIF SENSOR (1874)

WIF GND 34

K95-GF 18WH

2

WIF

37

K95W 18TN

1

ECA (7501)
B

K14S

C

10RD

W/ ULTRASHIFT PLUS TRANSMISSION

K11-G 10WH

ECA FUSE (8104)

50A

B

A

K14R 10RD

ECA POWER (1003)

HARNESS GROUND (6314)

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12NOV10 AE08058100

SHEET
06E

Figure 193 Electronic Engine Controls ­ MaxxForce 15 Litre (Cont.)

193

A104AF 18DKBL A104AE 18DKBL IP / SLEEPER (5000) CH7_08

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.12. REMOTE START / STOP, P. 7

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 7
REMOTE START / STOP

IGNITION RELAY #1 (1011 / 1013) CH3_06

(A13FC) FUSE F4-H (1013)

NEUTRAL SWITCH (7802)

IP / ENGINE (1702)

B K97S 18VT
A K97J 18VT

32 33

A104AL 16DKBL

A104AM 16DKBL

IP / SLEEPER
(5000) CH7_08

A75TL 18LTGN

HOOD SWITCH (8450)

IP / FWD CHASSIS (1700)

44 B M97J

18VT

A M97H

43

18VT

A104AN 16DKBL

BODY CONTROLLER #J5
(1602)

A104AP 18DKBL

C4

A104AK 16DKBL

D4

REMOTE

START / STOP

RELAY #2

(1018)

30

G3

F2

G1 87

F1 85

G2 86

REMOTE START / STOP
#1 RELAY (1018)
J2

H1 85

86

A104-GA 18WH A9RB 18GY

BODY CONTROLLER #J5 (1602)
ZVR E3

A9Z 18GY

ZERO VOLT REF SPLICE
(1620)
A

D A9R
18GY

A104AJ 16DKBL
A9RC 18GY

IP / SLEEPER (5000) CH7_08

ENGINE START

ALARM (4101)

B

A

BODY CONTROLLER #J4
(1601)

A104-G 18WH A9RA 18GY

M97H 18VT

HOOD CLOSED F13 / NEUTRAL SIGNAL

A104AR J1 18DKBL

87 H2
30

+

12 V F15

A104 18DKBL

9

7

ENGINE

START

F3

ALARM

REMOTE

STOP

E8

RELAY

REMOTE

START

F1

RELAY

12V

E14

A104AA 18DKBL
A104AB 18DKBL

3 2B

ICON PARK BRAKE SWITCH
(8453) CH10_23
A104A 18DKBL

1

6 5B
4

10

A11-GAM 18WH

A63-G -
18WH

A11-GAA 14WH
GROUND STUD (1004)
(LOCATED AT LEFT SIDEDASH MOUNTED DUAL POST GROUND PLATE)

A104AD 18DKBL

SLEEPER CONTROL ENABLE SWITCH (1114M)
8

+ A63DF
18DKBL

A62DA 16DKBL

CLUSTER #1 (1500)
DIMR 6 OUT2
PANEL LT

@ W/ REMOTE START STOP * W/ AUTO START STOP

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ICON PARK BR SW REF. B 75116N

REVISED TITLE. RMVD R/D 1002 & 1003.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058100

SHEET
007

Figure 194 Remote Start / Stop

194

ELECTRICAL CIRCUIT DIAGRAM MANUAL

A104AF 18DKBL A104AE 18DKBL IP / SLEEPER (5000) CH7_08

7.13. REMOTE START / STOP (CONT.), P. 7A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

W/2010 LH FUSE BLOCK

FUSE(F5-R) (1014) CH3_8A

REMOTE START / STOP
BODY CONTROLLER #J5 (1602)

CHAPTER 7
ZERO VOLT REF SPLICE
(1620)

(A13FC) FUSE(F5-G)
(1014)

NEUTRAL SWITCH (7802)

IP / ENGINE (1702)

B K97S 18VT
A K97J 18VT

32 33

A104AL 16DKBL

A104AM 16DKBL

E3

A104AK 16DKBL

F3

REMOTE

START / STOP

RELAY #2

(1018)

30

G3

H4

J3 87

HOOD SWITCH (8450)

IP / FWD CHASSIS (1700)

44 B M97J

18VT

A M97H

43

A104AN

18VT

16DKBL

BODY CONTROLLER #J5
(1602)

A104AP 18DKBL

H3 85

J4 86

REMOTE START / STOP
#1 RELAY (1010)
A1

B2 85

86

A104-GA 18WH A9RB 18GY

A

ZVR E3

A9Z

18GY

D A9R
18GY

A104AJ 16DKBL
A9RC 18GY

IP / SLEEPER (5000) CH7_08

ENGINE START

ALARM (4101)

B

A

BODY CONTROLLER #J4
(1601)

A104-G 18WH A9RA 18GY

M97H 18VT

HOOD CLOSED F13 / NEUTRAL SIGNAL

A104AR B1

18DKBL

87

A2

30

+

12 V F15

A104 18DKBL

9

7

ENGINE

START

F3

ALARM

REMOTE

STOP

E8

RELAY

REMOTE

START

F1

RELAY

12V

E14

A104AA 18DKBL
A104AB 18DKBL

3 2B

ICON PARK BRAKE SWITCH
(8453) CH10_23
A104A 18DKBL

CHK
-

DATE
-

A11-GAM 18WH

1 6 5B 4
10
A63-G -
18WH

A104AD 18DKBL
SLEEPER CONTROL ENABLE SWITCH (1114M)
8
+ A63DF
18DKBL

PANEL LIGHT (1021)
6

A11-GAA 14WH

GROUND STUD (1004)
(LOCATED AT LEFT SIDEDASH MOUNTED DUAL POST GROUND PLATE)

@ W/ REMOTE START STOP * W/ AUTO START STOP

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 18SEP14 AE08058100

SHEET
07A

Figure 195 Remote Start / Stop (Cont.)

195

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.14. REMOTE START / STOP (CONT.), P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
REMOTE START / STOP (CONT)

RPMJ4 (4114) CH07_13 REMOTE START / STOP RELAY # 1 (1018) CH7_07,7A
F12

IP / SLEEPER (5000)

A9RC 18GY
A9RC 18GY
A104AC 18DKBL

41 25

SLEEPER GROUND ADAPTER (5007)

H75WA 18RD H77CR 18LTGN
13 1

NO IDLE ESPAR HEATER (5238) CH12_12 AUX HVAC NO IDLE (5205) CH12_16
H9RC 18GY
H104AC 18DKBL
H104-GB 18DKBL
H11-GM 16WH

REMOTE ENGINE START / STOP SW
(5701) A
B
E

REMOTE START /
STOP SWITCH

SLEEPER GROUND STUD (5004)

BODY CON # J5 (1602)

START ALARM (4101) CH7_07,7A

29 A104AE 18DKBL

H104AHA 18DKBL

DIODE CONN (5702) A
B

CRANK RELAY (1010)
CH5_01,02

A104AH 16DKBL

28 H104AH 18DKBL

D H104ABB 18DKBL

H4-A6

H4-A5

85 87A

87

C

H104AE 18DKBL H104ABA 18DKBL

REMOTE START / STOP
RELAY # 2 (1018)
CH7_07,7A

A75TL 18LTGN
A104AJ 16DKBL

BODY CONN # J4 (1601)
CH7_07,7A

A104AB 18DKBL
A104AA 18DKBL

IGN SWITCH (1100M)
CH3_05,5A
AUX POWER RELAY (1873)
CH3_05,5A

@A13F 16PK
*A13F 16PK
#A13FG 18PK

IGN RELAY # 1 (1014) CH3_5A
IGN RELAY # 1 (1011 / 1013)
CH3_05 SLEEPER CONTROL
ENABLE SW (1114M)CH7_07

@A13FL 18PK
@A13FL 16PK
A13FL 18PK A104AD 18DKBL

CHK

DATE

CHAN GE

0638 14OCT14 ADDED CHAPTER

REFERENCE CH7_7A.

30

86

H4-C5

H4-C6

30

REMOTE

H104AJ STRT RELAY

18DKBL

(5001)

26 H104AB

18DKBL

27

H75WP

18LTGN

H104AA

18DKBL

H75HR

18LTGN

NO IDLE ESPAR HEATER (5238) CH12_12

39 H13F
18DKBL

REMOTE STOP RELAY (5001)

H4-C3

H4-C4

30

86

H104ADA 18DKBL

NO IDLE ESPAR HEATER (5238) CH12_12

87

38 40

H13FL 18PK
H104AD 18DKBL

H4-B4

85 H4-A3

* W/ REMOTE START / STOP # W/ THEFT DETERRENT &
W/ REMOTE START / STOP @ W/ 2010 LH FUSEBLOCK

REV

REFERENCE

C 92715R

DR AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058100

SHEET
008

Figure 196 Remote Start / Stop (Cont.)

196

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.15. REMOTE START / STOP (CONT.), P. 8A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 7
REMOTE START / STOP

IP / SLEEPER (5000)

REMOTE START / STOP
RELAY # 1 (1018) CH7_07

A9RC 18GY

A104AC 18DKBL

41 25

F12

13 SLEEPER GROUND ADAPTER (5007)
1

H9RC 18GY
H104AC 18DKBL
H104-GB 18DKBL
H11-GM 16WH

SLEEPER CONTROL PANEL
(5130)
C1
C2
C5

REMOTE START /
STOP SWITCH

BODY CON # J5 (1602)

ENGINE START ALARM
(4101) CH7_07
CRANK RELAY (1010)
CH5_01,02

A104AE 18DKBL
A104AH 18DKBL

GROUND STUD LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL (5004)

DIODE CONN (5702)
A H104AHA 18DKBL 29
B

28 H104AH 18DKBL
H4-A6
87A 87

H4-A5 85

H104ABB 18DKBL

H104AE 18DKBL H104ABA 18DKBL

REMOTE START / STOP
RELAY # 2 (1018) CH7_07
BODY CONN # J4 (1601) CH7_07
IGN SWITCH (1100M) CH3_05

A104AJ 18DKBL

30

86

H4-C5

H4-C6

30

REMOTE

H104AJ STRT RELAY

18DKBL

(5001)

A104AB 18DKBL
A104AA 18DKBL
A13F 16PK

26 H104AB 18DKBL

27 H104AA 18DKBL
39 H13F
18DKBL

REMOTE STOP RELAY (5001)

H4-C3

H4-C4

30

86

H104ADA 18DKBL

C4 C3

IGN RELAY # 1 (1011 / 1013)
CH3_05

SLEEPER CONTROL ENABLE SW
(1114M)CH7_07

CHK

DATE

A13FL 18PK A104AD 18DKBL
CHAN GE

38 40

-

-

INITIAL RELEASE.

87 87A

H13FL 18PK
H104AD 18DKBL

H4-B4

85 H4-A3

REV

R E FE R EN C E

A 82357E

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

22DEC11 AE08058100

SHEET
08A

Figure 197 Remote Start / Stop (Cont.)

197

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.16. REMOTE START / STOP WITH 500K BAUD RATE, P. 8B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
REMOTE START / STOP W/500K BAUD RATE

SLEEPER CONTROL ENABLE SWITCH (1114M)

BODY CONTORLLER#J4 (1601)
F1

A11-GAA 14WH
NEG STUD (1004)

A11-GAM 18WH

9 2B
5B

+
7
3
1 6 4

A104BC 18DKBL A104SP 18DKBL
A104SS 18DKBL

BODY CONTORLLER#J7 (1607)
A1
A2

A 11- GT 18WH

10

8

PANEL LIGHT (1021)

BATTERY FEED
%(1003) CH3_2A
BATTERY FEED
@(1001) CH3_2A

A14 6RD
A14 6RD

B AT T E RY FEED MEGA FUSE TO CAB @@ (10 00B ) CH3_2A, 35A
BODY CONTORLLER#J6 (1606)

A14 4RD

M

L
3 GROUND (1023)
1

-

+

A62DF

18DKBL

INSTRUMENT

CLUSTER

6

(1500)

A62DA 16DKBL

A14F 8RD
A14J 8RD
A14J 8RD

A14FG 18RD
A14JE 18RD
A14JE 18RD
A14HH 18RD

A14K 8RD

A14KL 12RD

IP / ENGINE

FUSE F2-J

(1 7 0 2 /17 02 )

(1 0 11 )

33

A104D

16DKBL

C1

D1

A1 0 4 A L 16DKBL
#A104C 1 6 DK B L #A 104A M 1 6 DK B L
#A104D 16DKBL *A104-G
16WH

32
IP / FORWARD (1700/1700)
44
43

6 1
K97J 18VT K97S 18VT
M97J 18VT M97H 18VT

A 11 -G C B 14WH

A 11 - G K J 6WH

NEUTRAL SWITCH (7802) A
B
HOOD SWITCH (8450A )
B
A

NEG STUD (1005)

* W/ ULTRASHIFT/ALLISION TC10 AUTOSHIFT 3 XMSN W/ AUTO START STOP
# W/ MANUAL XMSN W/ AUTO START STOP @ W/ LOAD SHED W/ STANDRAD % W/ LOAD SHED W/ PDM @@ W/ LOAD SHED W/ DAYCAB

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888NOV16 ADDED CIRC A14FG,

B 93732N

A14JE,A14HH AT CAV C1 OF R/D 1011.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 19DEC15 AE08058100

SHEET
08B

Figure 198 Remote Start / Stop with 500K Baud Rate

198

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.17. NO IDLE HEAT, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

NO IDLE HEAT

CHAPTER 7

H62J 18DKBL

1 H11-GM 10WH
13 H75-GSX 14WH
SLEEPER GND ADAPTER (5007) AUX HVAC BEHR NO IDLE CONTROLLER 1/2 (5216,5217) CH12_09
AUX HVAC BEHR NO IDLE CONTROLLER 2
(5217)

ON/OFF
HOT PARK 2 BUTTON

HE AT

LED ON/OFF

12

ON/OFF PARK COLD 17
BUTTON
COOL LED 23
ON/OFF

GROUND STUD IN

SLEEPER REAR

NO IDLE

FACE OF FRONT ENGINE HEAT

LEFT BUNK PANEL

(5220)

(5004)

H75-GAS 18LTGN

D H75-GAS
18LTGN

DOME FLOOR LIGHT (5124) CH9_19

H75AF 18LTGN

B H75AF 18LTGN

H62D 18DKBL
NO IDLE ENGINE HEAT
(5222)

H75AR 18LTGN
H75AG 18LTGN

C H75AR 18LTGN
A H75AG 18LTGN

+

7

2B

5B

8

+

-

3

16

4

10 -
9

H75AT 18LTGN

H75AT 18LTGN

H77NE 18LTGN
H77NF 18LTGN

NO IDLE CONTROLS
(5230)

A

H77NE

18LTGN

B H77NF 18LTGN

H75HB 18LTGN

7

2B

+

-
3 9

NO IDLE ENGINE COOL
(5233)

5B

8

+

16

4

-
10

H75HA 18LTGN
H62AA 18DKBL

CHK

DATE

CHAN GE

0488 02FEB15 UPDATED DESCRIPTION

FOR R/D 5216 AND 5217.

REV

R E FE R EN C E

C 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058100

SHEET
009

Figure 199 No Idle Heat

199

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.18. TRI-PAC NO IDLE, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

TRI - PAC NO IDLE

@A62DF 16DKBL

CHAPTER 7
PANEL LIGHT (1021)
13

TRI - PAC (1116M)

7

2B

5B

8

3

16

4

10 9

IGNITION RELAY #1 (1011/1013)
CH3_06

(A13FC)

A13TRIA 16PK
FUSE F4-H (1013) C4 D4
7.5A

FUSE F5-R (1014) CH3_8A

(@A13FC)

FUSE F5-G (1014)

E3

F3

7.5A

A62-GBN 18WH A62DE 18DKBL

A14TRIA 16RD @A14TRI 16RD

A77SBY 16LTGN

C2

D2

7.5A FUSE F9-B
(1018)

TRI - PAC CONNECTOR
(5754)
B
A A14TRI
16RD

H77SBY 16LTGN

TRI - PAC STAND-BY

H14TRI 16RD
TRI - PAC POWER

FUSE(F11-D) 1020

@A14TRIA

16RD

F4 7.5AE4

B

A13TRIB

16PK

A

TRI - PAC RECTIFIER (5757)

@A13TRIB 16PK

CLUSTER #1 (1500)

A62DA 16DKBL

DIMR OUT2 6 PANEL LT

A11-GBA 14WH

A11-GKJ 6WH

@A11-GKJ 6WH

@A62-GBN 18WH

GROUND (1022)
8

@A11-GBA

14WH

1

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND
PLATE)

@ W/ 2010 LH FUSEBLOCK

CHK

D ATE

CHANGE

REV

R EFER E N CE

D RAW N

NAME

-

-

ADDED EFFECT W/2010

C 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

S HE ET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058100

010

Figure 200 Tri-Pac No Idle

200

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.19. IDLE CONTROL TEMP SENSOR, P. 11

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 7
IDLE CONTROL TEMP SENSOR

IDLE CONTROL TEMP SENDER (8455 / 8455A)
1
2

M41-G 16TN
M41A 16TN

IDLE CONTROL TEMP SENSOR (8456 / 8456A)
1
2

IDLE CONTROL TEMP SENSOR
(9773)
1
2

R41-G 16TN
R41AA 16TN

IDLE CONTROL TEMP SENSOR (9773A / 9773B)
1
2

CHK

DATE

CHANGE

0486 03JAN12 INITIAL RELEASE.

REV

R EFER E N CE

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058100

SHEET
011

Figure 201 Idle Control Temp Sensor

201

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.20. AUTO START / STOP, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

AUTO START / STOP

CHAPTER 7

RPM J5 AUTO S/S
(4115)
A

RPM J3 AUTO S/S
(4113)

4
3
2
1
AUTO S/S 21 ON
AUTO S/S 22 OFF

A104AR 18DKBL
A104AP 18DKBL
A104SP 18DKBL
A104SS 18DKBL

RPM J1 (4111)

GROUND 2

LOGIC

6

POWER

J1939(+) 3

J1939(-) 4

A11-GA 14WH A15XM 18RD
A5SR(+) 18YL
A5SR(-) 18GN

A14BR1 4RD

A104BC 18DKBL

A14BR2 14RD
A14BE 16RD

86-J2

H2 30

87 85 H1 J1

AUTO S/S RELAY (1018)
A11-GR 18WH

+

9

7

3

2B

A11-GS 18WH

1

5B

SLEEPER CONTROL ENABLE SWITCH (1114M)

10 -

8+

A11-GT 18WH

A62DF 18DKBL

J1939 DATA LINK CH3_13A,16A

A104SR 18DKBL
FUSE F9-H (1018) 20A

BODY CONTROLLER #J4 (1601)
AUTO F1 S/S
RELAY B4

A4
A14BD 12RD

ISOLATED BATTERYAUTO STAR T/ ST O P
(1605)

A11-GAM 18WH

CAB GROUND CH3_22

A62DA 16DKBL

CLUSTER #1 (1500)
6

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

GAUGE 4 & 14 WAS 6 & D 92715R

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

12 IN CIRC A14BR1 & A14BR2.

74016A 31MAR11 AE08058100

012

Figure 202 Auto Start / Stop

202

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.21. AUTO START / STOP (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
AUTO START / STOP (CONT)

RPM J5 AUTO S/S
(4115)
A

RPM J3 (4113)

4
3
2
1
AUTO S/S 21 ON
AUTO S/S 22 OFF

A104AR 18DKBL
A104AP 18DKBL
A104SP 18DKBL
A104SS 18DKBL

RPM J1 (4111)

GROUND 2

LOGIC

6

POWER

J1939(+)

J1939(-)

A11-GA 14WH
@A15XM 18RD

@A14BR1 4RD

@A14BR2 14RD

@A104BC 18DKBL

@A14BE 16RD

A1 86

A2 30

87

85

B1

B2

AUTO S/S RELAY (1010)
@A11-GR 18WH

+

9

7

3

2B

A11-GS 18WH

1

5B

10
-

8+

A11-GT 18WH

SLEEPER CONTROL ENABLE SWITCH MTD IN IP (1114M)
A62DF 18DKBL

@A104SR 18DKBL
FUSE F2-A (1011) 20A

BODY CONTROLLER #J4 (1601)
AUTO F1 S/S
RELAY H1

G1 @A14BD
12RD

ISOLATED BATTERY AUTO S/S (1605)

A11-GAM 18WH

CAB GROUND CH3_22

PANEL LIGHT (1021)
6

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHANGE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 18SEP14 AE08058100

SHEET
12A

Figure 203 Auto Start / Stop (Cont.)

203

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.22. AUTO START / STOP (CONT.), P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

AUTO START / STOP (CONT)

CHAPTER 7

RPM J4 (4114)

TO ACC GRID

A

TO IGN GRID

B

A12XM 18LTBL
A13XM 18PK

A12 18LTBL
A13F 18PK

IGN SWITCH (1100M-C) CH3_09
IGN SWITCH (1100M-D) CH3_05

NO IDLE HEAT

OUTPUT SLPR-RPM

E

IP/SLEEPER (5000/5000)

A77CR 18LTGN

41 H77CR
18LTGN

NO IDLE COOL

H

OUTPUT SLPR-RPM

A75HR 18LTGN

27 H75HR
18LTGN

NO IDLE ENGINE HEAT
(5220)
B

H75AF 18LTGN
H75HR1 18LTGN

H77NE 18LTGN
H77CR1 18LTGN
H77NEB 18LTGN
H77NE 18LTGN
H75AFB 18LTGN H75FHF 18LTGN
H77AFA 18LTGN
H77NEA 18LTGN

NO IDLE

A

CONTROLS

(5230)

B13 COOL SW ON/OFF

AUX HVAC BERGSTROM NO IDLE CONTROLLER (5205)

B15 HEAT SW ON/OFF

B

SLEEPER NO

IDLE HEAT

AND COOL

E

(1946M)

CHK

DATE

CHAN GE

0488 02FEB15 REVISED AND REDRAWN.

REV

R E FE R EN C E

C 92948F

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

31MAR11 AE08058100

SHEET
013

Figure 204 Auto Start / Stop (Cont.)

204

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.23. AUTO START / STOP (CONT.), P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

AUTO START / STOP (CONT)

CHAPTER 7

RPM J4 (4114)

STARTER

D

INTERLOCK

CRANK RELAY (1010) CH5_01

IP/ENGINE (1702)

# A104AL 16DKBL

32 33

# A104AM 16DKBL
& A104AM 16DKBL

MANUAL XMSN NEUTRAL
SAFETY SWITCH (7802)
B # K97S
18VT
# K97J 18VT A
IP / FWD CHS (1700/1700F)
44

43 A104AN
16DKBL

START / ST O P

HOOD

HOOD SWITCH/JUMPER

SWITCH

(8450B)

JUMPER / FWD CHS START/STOP HOOD SWITCH
(8450A)

A

A 97H

A M97H

18VT

18VT

(JUMPER 3915384C91)

B

B

97J

M97J

B

18VT

18VT

(REFERENCE 3588849C91)

# W/ MANUAL XMSN & N/ MANUAL XMSN

CHK

DATE

CHAN GE

0488 20MAY14 COLOUR VT OF CIRC

M97H WAS VY AT RD 8450A.

REV

R E FE R EN C E

C 92447S

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

06APR11 AE08058100

SHEET
014

Figure 205 Auto Start / Stop (Cont.)

205

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.24. AUTO START / STOP (CONT.), P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
AUTO START / STOP (CONT)

CHASSIS GND ADAPTER (8803) CH3_27
CENTER GRID STUD
(4008)

%N104A-G 18WH
%N104A-G @N104B-G *N104C-G
18DKBL

AUTO START/STOP ISOLATOR ASSEMBLY %(9999A)//@(9999B)//*(9999C)
B

RPM J4 (4114)

IP/ CENTER CHASSIS (1701/1701F)

ISOLATED BTRY

29 A14BC

%N104A @N104B

A

RELAY TO CHS C

18RD

*N104C

18DKBL

REMOVE POSITIVE CABLE TO ISOLATE BATTERY

0 RD

ISOLATED

BATTERY

+

-

ISOLATOR ASSEMBLY MOUNTED ON STD BTRY BOX BACK PANEL-OUTSIDE
(REFERENCE 3899988C92)

IB1

X1(+) RD

+

-

IB2

X2(-) RD

+

-

PRIMARY BATTERY BOX W/ 4 BATTERIES

+

-

0 RD

% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX

CHK

DATE

CHAN GE

0488 03FEB15 ADDED R/D 4008.

REV

R E FE R EN C E

C 92948F

DRAWN

NA ME

300344 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

74016A 15JULY11 AE08058100

SHEET
015

Figure 206 Auto Start / Stop (Cont.)

206

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.25. ELECTRONICS ENGINE CONTROL (ISX 2013), P. 16

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
ECM (6000)

ECM PWR

1

ECM PWR 25

K14A6 16RD
K14A5 16RD

K144A 10RD

ECM PWR 26

K14A4 16RD

ECM PWR 27

K14A2 16RD

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
ELECTRONICS ENGINE CONTROL (ISX 2013)

K14AF 10RD

BATT ECM 1 POSITIVE
(9253)

ECM PWR 28

INPUT SIGNAL 5

SENSOR

8

SUPPLY

WIF 13

ECM RETURN 62 ECM RETURN 49 ECM RETURN 50 ECM RETURN 51 ECM RETURN 52

K14A1 16RD
ECM IGN 5A FUSE A B (6001)
K13B 18PK

K13C 18PK

K6A 20PL
#K95WA 20TN

K6C 16VT
#K95W 18TN

K95WA 20TN
K10-GH 16WH
K10-GG 16WH
K10-GF 16WH
K10-GE 16WH

K95W 18TN
K95G 20WH K10-GA 10WH

K13D 16PK

ENGINE/IP (1702)

K13 16PK
K99D 18VT

37 30

A97F 16PL
A99D 18VT

COOLANT MODULE (1378) CH7_17

DFM TANK HARNESS CONN (674D) CH7_18
ULTRASHIFT XMSN (1019) CH11_01
DFM/IP (1800) CH7_24

1

RAYCOR WIF

SENSOR

(1874A) 2

*K95-GG 18WH

1

DAVCO WIF

SENSOR

(1874) 2

#K95-GF 20WH

ZERO VOLT REFERANCE
(6703) C
A

K10-GJ 10WH
K10-GK 12WH

K10-G 8WH
36

ECM GEN3 TCM CONN
(7105)

ENGINE BLOCK GND
(6303)

ECM RETURN 73

K10-GB 16WH

FREON COMPRESSOR (6200)

A

K77-G

16WH

B

K77

16LTGN

ECM RETURN 57 VALVE 82

K95AA 20TN

ENGINE/IP (1702-10)

A77 16LTGN

K95AB 20TN
K95AB 20TN

C

BODY CONTROLLER

(1603)

4

COOLANT FLOW VALVE

1

(5200)

CHK

DATE

CHAN GE

0610 27AUG13 R/D 9253 WAS 1027.

REV

R E FE R EN C E

C 92159Y

#W/ FUEL/WATER SEPARATOR DAVCO *W/ FUEL/WATER SEPARATOR RACOR

DRAWN

NA ME

2309953 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

SHEET

91662T 27DEC12

AE08058100 016

Figure 207 Electronics Engine Control (ISX 2013)

207

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.26. ELECTRONICS ENGINE CONTROL (ISX 2013) (CONT.), P. 17
Figure 208 Electronics Engine Control (ISX 2013) (Cont.)
208

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.27. ISX 2013 DEF & AFTERTREATMENT, P. 18

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ISX 2013 DEF & AFTERTREATMENT

AFTERTREATMENT FUSE (5501)

30A

K14C 12RD

A

B

K14B 10RD

AFTERTREATMEN T POWER (5500)

DEF TANK HARNESS CONN (674)

14 K14 16RD
20 K14A 16RD

14A 16RD

14 16RD

A F TE RT RE AT M E N T PDM
(679)
C2

14B C4
16RD

14C

A9

16RD

A F T E R T R E AT M E N T CONN
(670A) CH7_23

ECM CONN (6000) CH7_16

K13D 16PK

K10-GM 16WH
K13 1 6P K

K10-GL 16WH
K13A 16PK

16

4

10

16WH

15

13

1 6P K

14D 16RD
10B 16WH
13A 1 6P K

K10-GK 18WH
K13B 18PK
10A 16WH 10C 16WH
13B 16PK

13 6
OEM CROSSOVER CONN
(8500)

DEF PUMP (680) CH7_19

B9

3
4
TANK SENSOR TEMP LEVEL
(678)

C5 A10

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91662T

DRAWN
310615
RELEASE NO.
91662T

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

10JAN13 AE08058100

SHEET
018

Figure 209 ISX 2013 DEF & Aftertreatment

209

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.28. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 19

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ISX 2013 DEF & AFTERTREATMENT (CONT)

DEF PUMP (680)

AFTERTREATMENT PDM
(679)

6
9 8 12 10 11 2 4 3

10A

16WH

DEF TANK

HARNESS CONN

DEF TANK

(674/674D)

HARNESS CONN

(674) CH7_18

95D

1

95L 16TN

16TN 2
95E
18TN

95M

16TN

95F

3

16TN

95G

5

16TN

8

95J

16TN

K95J 16VT

95H

7

16TN 9
95K

16TN

K95H 20TN

95AB

95A

10

B2

16TN

16TN

BACKFLOW HEATER LINE (675)

95AA

1

16TN

2

95-GA 16TN

95-G 11 16TN

K95M 16TN

K95D 20TN K95E 20TN
K95F 20TN K95G 20TN
COOLANT MODULE (1378) CH7_17 K95K 20TN
K95A1 20TN
K95MB 20TN
K95MA 20TN

ECM CONN (6000)
79 DEF SUPPLY 54 DEF RETURN
6 DEF SUPPLY 81 PRESS
VA LV E
PRESS 16 SENSOR
SIGNAL 39 DIAGNOSTIC
2
85 MONITOR 2
84 MONITOR 1

B4
B6 B7 B1 B3 B5

PRESSURE 2 HEATER

LINE

1

(676)

95-GB 16TN
95-BA 16TN

95B 12 16TN

95BB 16TN SUCTION HEATER LINE (677)

95-GC

2

16TN

1

95-CA

16TN

13 95C 16TN

95CB 16TN

95_GAD

17

16TN

95-GBA 16TN
95-GBB 16TN
95-GBC 16TN

95-GBD

6

16TN

K95B 20TN

38 DIAGNOSTIC 1

K95C 20TN
K95-GA 20TN
K95-GB 16TN

40 DIAGNOSTIC 3
7 HEATER RELAY
3 HEATER RELAY

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91662T

DRAWN
310615
RELEASE NO.
91662T

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

10JAN13 AE08058100

SHEET
019

Figure 210 ISX 2013 DEF & Aftertreatment (Cont.)

210

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.29. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 20
Figure 211 ISX 2013 DEF & Aftertreatment (Cont.)
211

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.30. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 21
Figure 212 ISX 2013 DEF & Aftertreatment (Cont.)
212

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.31. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 22

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7
ISX 2013 DEF AND AFTERTREATMENT (CONT)

DEF PUMP (680)
5

95T 16TN

95R 16TN

AFTERTREATMENT PDM (679)

95N

B8

16TN

95RA

16TN

A2

95RB 16TN
95RC 16TN

A4 A9

95S

C1

16TN

95TA 16TN
95TB 16TN 95TC 16TN
95P 16TN
95PA 16TN
95PB 16TN
14E 16RD

A1 A3 A5 C3 A8 A7 B10 C6

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN C E

A 91662T

DRAWN
310615
RELEASE NO.
91662T

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

10JAN13 AE08058100

SHEET
022

Figure 213 ISX 2013 DEF & Aftertreatment (Cont.)

213

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.32. ISX 2013 DEF & AFTERTREATMENT (CONT.), P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ISX 2013 DEF & AFTERTREATMENT
(CONT)

DEF TANK HARNESS CONN
(674D)
4

K10-GL 16WH

K13A

15

16PK

BATTERY NEGATIVE (9260)

K10-H

2

10WH

COOLANT MODULE (1378) CH7_17

K9 18TN
K6 18VT

K10-GK 18WH K13B 18PK

AFTERTREATMENT CONN (670A / 670)

K10-GM 16WH

3

10

16WH

*95GA 16WH

K13

4

16PK

13 16PK
*95HA 16PK

SCR SENSOR TABLE (671)

10A

16WH

9

*95-GB 16WH

13A

16PK

10

*95HB 16PK

7

9

18GY

10

6

18GY

*95H 18PK
#13B 16PK 13B 18PK 10B 18WH
#10B 16WH
*95-GC 18WH

DPF SENSOR TABLE (672)
4 3
5 8

6
13
* SS SWITCH BACK EXHAUST # SS VERT VERT EXHAUST

OEM CROSSOVER CONN
(8500)

CHK

DATE

C HA N GE

0488 09SEP15 ADDED CIRC 95H,13B,

10B AND 95-GC IN R/D 672.

REV

R E FE R EN CE

C 93248U

D R AW N
310615
RELEASE NO.
91662T

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

10JAN13

AE08058100 023

Figure 214 ISX 2013 DEF & Aftertreatment (Cont.)

214

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.33. ACCELERATOR PEDAL MODULE (ISX 2013), P. 24
Figure 215 Accelerator Pedal Module (ISX 2013)
215

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.34. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE), P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)

PDM 4 WAY (6712)

ECM CONNECTOR 1 (6018)
BATTERY(+) 1

K14G 14RD

BATTERY(+) 3

K14HA 14RD

BATTERY(+) 5

K14KA 14RD

TIMER 19

KEYPWR 17

K13A 18PK

K14K 14RD

K14H 14RD

K14J 10RD

4

3

K14AF 10RD
K11-G 10WH

ECA (7501)
C
B

FLAME START BATTERY POWER
(6570)
K14LA 18RD

K14A 8RD

GROUND STUD

(6314)

TIMER CIRCUIT

INLINE FUSE

K14L

(8106)

14RD

B K14L

16RD

K14LB

A

20A

16RD

FUSE F5-H

@@A97F (1014) @@A13FM

16PL F4

E4 12PK

IGN RELAY #1 (1014) CH3_06A

ENGINE / IP

K13 (1702)

18PK

37

FUSE F4-D &A97F (1013)
16PL H4 10A G4(A13FC) A97F 16PL
A

IGN RELAY #1 (1 011/ 101 3) CH3_06
ULTRASHIFT XMSN RELAY(1019) CH11_01

C BODY BUILDER
CONNECTOR (4706)
W/ULTRASHIFT XMSN

K92A5 18TN K92A3 18TN
K92A3 18TN

13 REMP1 24 REMP1 GND

ECM CONNECTOR 2
(6018)

IP/ENGINE (1702) CH11_01

FSS GND 8 GND 2 GND 4 GND 6

K92A16 14WH
*K92BA16 14WH
*K92C16 14WH

35 48

ECM CONNECTOR 2 (6019)
TIMER 2
BATTERY(+) 1

K92D16 14WH
K14M 14RD

CHK
-

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

@K34-GA 18WH
*K92B16 14GY
#K92B16 14WH

@K23B1 18WH
%K23B1 18WH
*K10WH5 10GY
#K10WH5 10WH

VARIABLE

4

SPEED FAN

(6420)

K10-GA 8WH
GROUND STUD (LOCATED AT LEFT SIDE ENGINE BLOCK GROUND)
(6314)

REV

R E FE R EN C E

C 92715R

K98GN 20GN
K98YL 20YL

B

ENGINE

DIAGNOSTIC

A

CONNECTOR

(4328)

* N/ ZERO VOLT REFERENCE

# W/ ZERO VOLT REFERENCE

@ W/ ULTRASHIFT

% N/ ULTRASHIFT

& W/ ALLISON TC10 XMSN

@@ W/2010 LH FUSE BLOCK

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM,PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058100

SHEET
025

Figure 216 Electronic Engine Controls (2010 SCR 13L Engine)

216

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.35. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 26

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)

ECM

IAT 15

K41A 18TN

5

CONNECTOR 1

54

K41C

8

(6018)

18TN

MAF GND 21

K41-GB

9

18WH

MAF 44

K41B 18TN

7

9

K41-GA

18WH

6

ADD TRANS

MODULE 3

K47A125

12

(1503)

18TN

CH11-09

TCU CONN

(7150)

CH11-07

HEATER + 33

K95VC

4

18TN

NVOLT 39

K95VE

6

18TN

VIRGND 40

K95VIR 18WH

2

HEATER - 46

K95VB 18TN

3

PUMPCUR 52

K95VA 18TN

1

ENGINE SENSOR INTERFACE (6033)
EXHAUST LAMBDA SENSOR
(6260VN)

TRIMRPS 53 34

K95VD 18TN

*K5R128 18YL

*K5S108 18YL

K5S128 20YL

K5B108 18YL

5
TCU CONN (7150) CH11-05

*K5B128 18YL

TC10 TCU (7350) CH11_12

47
APS1 5V 36
APS1 GND 23 APS2 5V 50
APS2 GND 11 ECM CONNECTOR 2
(6019)

*K5R108 18GN

*K5S108 18GN

*K5B108 18GN

K5S108 20GN

ADD TRANS MODULE 3 (1503)

K5S108 18GN

K5A108 18GN

K5B108 18GN

ENGINE / IP (1702)

CH11-09 TCU CONN (7150) CH11-07

17 K5R108
18GN

22 K97C

18PL 28
K99B

18PL 23

K97B

18PL

30

K99D

18PL

29 K97N

18PL

24

31

IP / DCM (1800)
C5 A97C 18PL
C4 A99B 18PL
B4 A97B 18PL
B5 A97D 18PL
B6 A97N 18PL
C6 A99M 18PL

B97C 18VT
B99B 18VT B97B 18VT B97M 18VT B99N 18VT
B99D 18VT

TC10 TCU (7350) CH11_12
ACCELERATOR PEDAL MODULE
(1809) C A B D E F

THROTTLE IDLE

APS1

54

APS2

55

48

K97M 18PL
K92A18 18TN

K92A18A 16TN

* W/ALLISON TC10 XMSN

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN C E

B 84576N

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058100

SHEET
026

Figure 217 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

217

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.36. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 27

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)(CONT)

ECM CONNECTOR 1 (6018)

47

K5S108

20GN

EFAN 12V 30 EFAN 18 FSS 58
ECL 12V 42

ECM CONNECTOR 2 (6019)

ECL

49

DASH CONN (1702-17) K5R108 18LTGN

K5A108 18LTGN

K5C108 18LTGN

K5B108 18LTGN

#K23 18TN #K23-G
18WH
*K23 18TN
*K23-G 18TN K23C 18TN

J1939 TERMINATOR (7110B) CH3-40 TCU CONN (7150) CH11-07
FAN SOLENOID (6400) CH6-01
VARIABLE SPEED FAN DRIVE (6420) CH6-01

K34B 18TN K34D 18TN

LOW COOLANT

2

SENDER

1

(*6401 / #6407)

K34B

18TN

B

K34D

A

18TN

W/ 2 SPEED FAN

LOW COOLANT SENDER L/S
(6408)

* W/ VARIABLE SPEED FAN 8600 # W/ 2 SPEED FAN 7000

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058100

SHEET
027

Figure 218 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

218

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.37. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 28

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)

ECM CONNECTOR 2 (6019)
46 AES 13 WEL 17 WIFL 28 WTSL 15 XCS 10

RVAR 35 SCS 52

TACH

9

RAS 23

RPRE 30

RPRE 48

AIR FILTER RESTRICTION
GAUGE (6703A)
B
A

K92A19 18TN
K92A1 18TN
K92A14 18TN
K92A2 18TN
K92A6 18TN
K92A7 18TN

K92A4

37

18TN

BODY BUILDER CONN 2 (4706)
J H D E F G
B

ECM 1 (6018)

BODY BUILDER CONN (4705)

57

K92A16

H

18TN

K92A17

56

18TN

J

K92A12

18TN

C

K92A13

18TN

D

K92A8

18TN

G

K92A9

18TN

E

K92A10

18TN

F

**K92A15

18TN

A

*K92A11

16TN

#K92A11

18TN

B

K47T 18GY
*K92A18 18TN
K28 18TN
K9AAB 18GY K9AAB 18GY K9AAB 18GY

ENGINE/IP (1702)
*K92A18A 16TN
K9AA 16GY

27

ULTRASHIFT

BODY

A92H XMSN

CONTLR#J3

18TN 1019

(1600)

CH11_1

OIL

B6 TEMP

38 PLUG

BODY

AIN

34

A30BC

16TN

5

A28

18TN

CONTLR#J5 (1602)
F9 ENGINE AIR

2

A9AA

A9A

20GY

18GY

INTAKE E5

ZERO VOLT (6702) CH03_38

** W/ BODY BUILDER @ N/ BODY BUILDER # N/ ULTRASHIFT XMSN * W/ ULTRASHIFT XMSN

CHK

D AT E

C HA N GE

012 10MAY13 INITIAL RELEASE.

REV

REFERENCE

A 92070B

D R AWN

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

R EL EASE NO.

D AT E

PART NO.

92070B 24APR13 AE08058100

SHEET
028

Figure 219 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

219

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.38. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ELECTRONIC ENGINE CONTROLS(2010 SCR 13L ENGINE)(CONT)

*K41E 18TN

ECM CONNECTOR 2 (6019)
IAT GND 43

K41E 18TN

ENGINE/ IP (1702) CH4_05
AAT CHASSIS INTERCONNECT
(6715)
2 N41E 18GY
1 N41D 18BK

EGRD 16
WIF GND 34 WIF 37

K41D 16TN
K97Y 18TN
N/ M-NGV-SS-HDD FUEL / WATER SEPARATOR
K95-GF 18WH K95W 18TN
W/ M-NGV-SS-HDD FUEL / WATER SEPARATOR
K95-GF 18WH K95W 18TN

ENGINE AMBIENT AIR TEMP (5899)
B
A
ENGINE SENSOR INTERFACE (6033)
15
14
DAVCO WIF SENSOR
(1874)
2 1
RAYCOR WIF SENSOR
(1874B)
2 1

* W/ 2013 INTL IBB ENGINE

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 20MAY14 ADDED CIRC K41E TO R/DB 92447S

6019 CAV 43.

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058100

SHEET
029

Figure 220 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

220

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.39. ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE) (CONT.), P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENGINE)(CONT)

FUSE F4-R (1013
CH3_1A,34A

ACCESSORY RELAY #1 (1012) CH_9A

@A97VT 12PL
@A13GFK 18WH
A97VT1 12VT

INTL IBB ENGINE (1010)

87A

D1 87

START CLOCK (1610) CH4_34

@A97AA 18VT

30 C2

D2 85

86

FUSE F1-D

C1

(1010)

@A13FK CH3_8B

18PK

ENGINE SENSOR INTERFACE (6033)

@A97VT1 14VT

87A

B1 87

30 A2

BATTERY

3

BATTERY

4

K14F 14RD
K14FA 14RD

GROUND 1 GROUND 2

K10-GJ 16WH
K10-GK 16WH

K97VT1 14RD 42 ENGINE / IP (1702)
*K10WH1 12GY
**K10WH1 12WH

VSS-L 13

K47A 18GY

A97VT 12PL
A13-GFK 18WH

FUSE F4-R (1013) CH3_34A
ACCESSORY RELAY #2,4 (1012) CH3_9A

B2 85

EGR VALVE RELAY (1020)

86 A1

A13FK 18PK
A97AA 18VT

@A13AA 18PK

FUSE F1-D (1010) CH
SART CLOCK (1610) CH4_34
WASHER BOTTELE RELAY (1015) CH4_22A

K10-GA 8WH
(6314) HARNESS GROUND
(LEFT ENGINE BLACK GROUND)
VSS (7600 / 7600A)
B

VSS-H 12

K47

A

18GY

TRANSFER CASE JUMPER TO CENTER CHASSIS (9750F)

#K47A

B

18GY

#K47

18GY

A

* N/ZERO VOLT REFERENCE ** W/ZERO VOLT REFERENCE # W/AUX XMSN EFFECTS @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

B 92715R

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

92070B 24APR13 AE08058100

030

Figure 221 Electronic Engine Controls (2010 SCR 13L Engine) (Cont.)

221

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.40. DEF AND AFTERTREATMENT (2010 SCR 13L ENG), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
DEF & AFTERTREATMENT(2010 SCR 13L ENG)

PDM PRODUCT GRAPHIC (18 WAY) A6 A5 A4 A3 A2 A1

B6 B5 C6 C5

B4 B3 C4 C3

B2 B1 C2 C1

RELAYS

FUSES

R1 LINE HEATERS R2 SUPPLY MODULE
HEATER R3 IGNITION

F1 LINE HEATERS F2 SUPPLY MODULE
HEATER F3 IGNITION

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

RMVD R/D 670,670A,672.B 92715R

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

ADDED 18 WAY PDM PRODUCT GRAPHIC.

92447S 09MAY14 AE08058100

031

Figure 222 DEF and Aftertreatment (2010 SCR 13L ENG)

222

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.41. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
DEF & AFTERTREATMENT (2010 SCR 13L ENG) (CONT)

SUCTION HEATER LINE (677)

95AI

2

16TN

1

95AE

18TN

ACM J1 (685) CH7_33

LINE HEATERS FUSE (679-F1)

C2 95DB

C1 95AU

10TN

10TN

LINE

HEATER RELAY

(679-R1)

A1

A2

30

86

95AT 20TN

ACM J1 (685)
8

BACKFLOW HEATER LINE
(675)
2 1
PRESSURE HEATER LINE
(676)
1
2

95AG 16TN 95AC 18TN
95AD 18TN 95AH 16TN

95AAA 16TN
ACM J1 (685) CH7_33

87A

87

85

95AF 16TN

B2

B1 95AY

7

20TN

95AX

63

20TN

ACM J1 (685) CH7_33

SUPPLY MODULE

HEATER FUSE

95DC (679-F2) 95AV

10TN

C4 C3 10TN

A3

B3

30

86

ECM (6018)
KEY PWR 17

K13A 18PK

95DE 10TN

DEF PUMP (680)
1

87
95AL 16TN
K13B 18PK

87A B4 A4
10

SUPPLY MODULE HEATER RELAY (679-R2)

85
13B 18PK

95AS 18TN
13BA 20PK

ACM J2 (686A)
33 41

POWERTRAIN HARNESS PWR & GND (690)

POWERTRAIN HARNESS INTERCONNECT (674)

1

95A1

10TN

2

95GD1

10TN

95DA

10TN

A5

A6

IGNITION

30

86

RELAY

(679-R3)

TANK SENSOR TEMP /LEVEL (678)

4

95EA

16TN

IGNITION FUSE

(679-F3)

87

95EC 12TN

C5 C6 95AW 12TN

87A B6 B5

95ED 14TN

POWERTRAIN HARNESS INTERCONNECT (674)

K95E 18TN

95E

20

18TN

UPSTREAM NOX SENSOR (608-1) CH7_33

SCR SENSOR TABLE (671)
9

AFTERTREATMENT INTERCONNECT (670)

3 95-GE

16TN

4

95EB

16TN

10 16WH
13 16PK

10A 18WH

85
95-GC 18TN
10B 18WH
13B 18PK

13A

10

18PK

13BB 18PK 95-GF 12TN

95GG 12TN

95-G

4

14TN

95-GA

14TN

6

95-GB 16TN

DEF PUMP (680)
6

95-GH 12TN

95GI 10TN

95-GD

3

16TN

TANK SENSOR TEMP /LEVEL
(678)

DEF SENSOR TABLE (672)

3 4

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN C E

B 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 08MAY14 AE08058100

SHEET
032

Figure 223 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

223

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.42. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
DEF & AFTERTREATMENT (2010 SCR 13L ENG) (CONT)

ACM J1 (685)
56 17 52
28
4
15 16 29 5 79 32 72 18 89

95AA 20TN 95W 20TN

11

DEF PUMP

4

(680)

95AC 18TN
95AD 18TN
95AE 18TN
5AC(+) 20YL
5AC(-) 20GN
95F 20TN
95G 20TN 95H 20TN 95I 20TN
95L 20TN 95M 20TN 95N 20TN

BACKFLOW HEATER LINE

(675)

CH7_32

PRESSURE HEATER LINE

(676)

CH7_32

SUCTION HEATER LINE (677) CH7_32

POWERTRAIN INTERCONNECT
(674)

17 5A(+)
18YL 16
5A(-)
18GN 9

K5TB(+) 18YL
K5TB(-) 18GN
K95F

18TN

8

K95G

18TN

1

K95H

18TN

2 K95I

18TN

5

K95L

18TN

6

K95M

18TN

7

K95N

18TN

PUBLIC CAN TERM RESISTOR
(681)

5AB(-)

A

18GN

5AB(+)

C

18YL

K5S(+) 20YL
K5S(-) 20GN

34 J1939(+) ECM
47 J1939(-) (6018)

2

HCI

1

(6260H)

2

ASOV

1

(6260A)

3

2

FPS

(6260FP) 1

UPSTREAM NOX SENSOR (608)

19 5(+) 18YL

K5(+) 18YL

K5D(+) 18YL

5(-)

18

K5(-)

K5D(-)

18GN

18GN

18GN

C GND
SPLICE E (6704)

K10WH1 12WH
K10WH5 14WH
K10-GA 8WH
K10-GA 10WH

POWERTRAIN HARNESS
INTERCONNECT (674)
CH7_32 K95-GA
10TN

AFTERTREATMENT

PDM 15 WAY

INTERCONNECT

(6567/6569)

(670)

IGA ALTERNATOR CH7_34A

K95E 18TN
K95-GB 18TN
K95-G 10TN K95AK1 12TN

42

95O

20TN

70

95P

20TN

77

95S

20TN

53

95T

20TN

6 5 7 8 11 12

(6314) 5A(-) 18GN 5A(+) 18YL
9 18GY
95 18TN
95(+) 18TN
95(-) 18TN

5B(-)

8

18GN

5B(+)

7

18YL

5C(-) 18GN 5C(+) 18YL

*95D

*95F 18TN
*95E 18GY

55

95AK

20TN

COOLENT VALVE (691) CH7_34

* SS SWITCH BACK EXHAUST

18TN
1 *95A 18TN
2

3 2 1 4
DEF HARNESS PDR & GND (690)
2 1

SCR SENSOR (671) TABLE

2

1

DEF SENSOR

5

TABLE (672)

6

DEF DOSER (673)

CHK

DATE

CHAN GE

0488 09SEP15 ADDED CIRC 95E,95D,

95A AND 95F IN R/D 670.

REV

R E FE R EN C E

C 93248U

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 08MAY14 AE08058100

SHEET
033

Figure 224 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

224

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.43. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
DEF & AFTER TREATMENT (2010 SCR 13L ENG) (CONT)

ACM J2 (686A)
47
34 57 45
2 46 48

ACM J1 (685)
CH7_33 95AJ 20TN

95AK 20TN

COOLANT VALVE (691)
4 1

DEF PUMP (680)

95AB

20TN

12

95U

20TN

2

95V

20TN

3

95X

18TN

8

95Y

18TN

9

95Z

20TN

10

32 42
14 15
3 5 21 7

5BB(+) 20YL
5BB(-) 20GN
95AK3A 14TN
95AK4A 14TN
95J 20TN
95K 18TN

AFTERTREATMENT INTERCONNECT

(670)

*95C

95Q 20TN

18TN

9

95A

18TN

*95B

95R 20TN

10

18GY 6

18GY

*5A(-)

2 5B(-)
18GN 1
5B(+)

18GN 5(-) 18GN
5(+)

18YL

18YL

*5A(+)

18YL

TANK SENSOR TEMP/LEVEL
(678)

5BA(+)

18YL

2

5BA(-)

18GN

1

POWERTRAIN/DEF INTERCONNECT (674)

95AK3 16TN
95AK4 16TN

12 13
3

K95AK3 16TN
K95AK4 16TN
K95J 18TN

4

K95K

18TN

K95AK2 12TN
K95AK2 12RD
2
1

7

DPF SENSOR

TABLE

8

(672)

12 11

SCR SENSOR TABLE (671)

PDM 15 WAY (6567-4) CH7_34A
PDM 15 WAY (6569-4) CH7_34A
FPS (6260F)

* SS SWITCH BACK EXHAUST

CHK

DATE

CHAN GE

0488 09SEP15 ADDED CIRC 95B,95C,

5A(+) & 5A(-) IN R/D 670.

REV

R E FE R EN C E

C 93248U

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 09MAY14 AE08058100

SHEET
034

Figure 225 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

225

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.44. DEF AND AFTERTREATMENT (2010 SCR 13L ENG) (CONT.), P. 34A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 7
DEF & AFTERTREATMENT (2010 SCR 13L ENG)(CONT)

PDM15WAY (6567)
13 4

K95AK1 12TN
K95AK2 12TN

DEF HARNESS PWR & GND (690) CH7_33
DEF INTERCONNECT (674) CH7_34

PDM15WAY (6569)
13 4

K95AK1 12TN
K95AK2 12RD

DEF HARNESS PWR & GND (690) CH7_33
DEF INTERCONNECT (674) CH7_34

CHK
-

D ATE
-

C HA N GE
INITIAL RELEASE.

REV

R E FE RE N CE

A 92715R

DRAWN

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 11SEP14 AE08058100

SHEET
34A

Figure 226 DEF and Aftertreatment (2010 SCR 13L ENG) (Cont.)

226

ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.45. CAB J1939 DATA LINK (2010 SCR 13L ENG), P. 35

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 7

CAB J1939 DATA LINK(2010 SCR 13L ENG)

ACM 96 WAY J1 (685) 15
16

5AC(+) 20YL
5AC(-) 20GN

PABLIC CAN TERM RESISTOR
(681)

A

5AB(-)

18GN

C

5AB(+)

18YL

5A(+) 18YL
5A(-) 18GN

DEF HARNESS INTERCONNECT
(674) 17
16

*K5A128 18YL
K5A(+) 18YL
K5A(-) 18GN
K5C108 18LTGN
*K5A108 18GN

K5B(+) 18YL
K5B(-) 18GN

*K5B128 18YL

ECM1 (6018) CH03_41
TCU CONN (7150) CH11_07 *K5B108
18GN

TC10 TCU (7350) CH11_12
EGNR DIAG CONN (6748) A

B

K5A(+) 18YL

ENGINE SENSOR INTERFACE (6033)
16

K5A(-)

17

18GN

K5C(+) 18YL
K5C(-) 18GN

ACM 58 WAY J1 (686) 14
15

5BB(+) 20YL
5BB(-) 20GN

18 K5(-) 18GN
19 K5(+) 18YL

AFTERTREATMENT HARNESS
INTERCONNECT (670)

5(+)

5

18YL

6 5(-)
18GN

1 5B(+) 18YL
2 5B(-) 18GN

5A(+) 18YL
5A(-) 18GN
5(+) 18YL
5(-) 18GN

5BA(+) 18YL
5BA(-) 18GN

TANK SENSOR (678) 2
1

K5D(-) 18GN
K5D(+) 18YL

NOX SENSOR (608)
2
3

5B(+) 18YL

SCR SENSOR TABLE (671)
7

5B(-)

8

18GN

11

12

5C(-) 18GN
5C(+) 18YL

DEF SENSOR TABLE (672)
2
1

* W/ ALLISON TC10 TRANSMISSION

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 22JAN14 ADDED CIRC K5A128,

B 84576N

K5B128,K5A108 & K5B108 AT R/D 674.

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 03MAY13 AE08058100

SHEET
035

Figure 227 Cab J1939 Data Link (2010 SCR 13L ENG)

227

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.46. INTENTIONALLY LEFT BLANK P. 36
Figure 228 Intentionally Left Blank
228

7.47. INTENTIONALLY LEFT BLANK, P. 37

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 229 Intentionally Left Blank
229

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.48. INTENTIONALLY LEFT BLANK, P. 38
Figure 230 Intentionally Left Blank
230

7.49. INTENTIONALLY LEFT BLANK, P. 39

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 231 Intentionally Left Blank
231

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.50. INTENTIONALLY LEFT BLANK, P. 40
Figure 232 Intentionally Left Blank
232

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.51. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE, P. 41
Figure 233 Electronic Engine Controls with F-2013 ISX Engine
233

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.52. ELECTRONIC ENGINE CONTROLS WITH F-2013 ISX ENGINE (CONT.), P. 42
Figure 234 Electronic Engine Controls with F-2013 ISX Engine (Cont.)
234

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.53. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 43
Figure 235 DEF & Aftertreatment with F-2013 ISX Engine
235

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.54. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 44
Figure 236 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)
236

7.55. INTENTIONALLY LEFT BLANK, P. 45

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 237 Intentionally Left Blank
237

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.56. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 46
Figure 238 DEF & Aftertreatment with F-2013 ISX Engine
238

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.57. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 46A
Figure 239 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)
239

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.58. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 47
Figure 240 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)
240

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.59. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 48
Figure 241 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)
241

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.60. ACCELERATOR PEDAL MODULE F-2013 ISX ENGINE, P. 49
Figure 242 Accelerator Pedal Module F-2013 ISX Engine
242

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.61. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE, P. 50
Figure 243 DEF & Aftertreatment with F-2013 ISX Engine
243

ELECTRICAL CIRCUIT DIAGRAM MANUAL
7.62. DEF & AFTERTREATMENT WITH F-2013 ISX ENGINE (CONT.), P. 51
Figure 244 DEF & Aftertreatment with F-2013 ISX Engine (Cont.)
244

ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES AND WARNING LIGHTS (CHAPTER 8)
8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

BODY CONTROLLER #J5
(1602)

ZVR(2) E5

A9A 18GY

+5 VOLT

E4

OUTPUT

A6 20GY

IP / DCM HARNESS (1800)

A9 18GY

A4 B9
18GY

C12

B9E 18GY
B6A 18GY
B40 18GY

PRIMARY AIR (1803) TRANSDUCER
A
B
C

BODY CONTROLLER #J3
(1600)

PRIMARY B2 AIR PRESSURE

A40 20GY

SECONDARY

B3

AIR PRESSURE

A40A 20GY

BRAKE APPLICATION
PRESSURE

B14

A40B 18GY

BODY CONTROLLER #J5
(1602)

ENGINE AIR

INTAKE MONITOR

F9

A28 18TN

ZVR (2)

E5

A9A 18GY

* W/RESTRICTION GUAGE ** W/AC & N/XMSN OIL
TEMP GUAGE @ W/AC & W/RESTRICTION GUAGE # W/XMSN OIL TEMP GUAGE % W/ISX ENG

B3 B2

B6 18GY

C2
IP / ENGINE (1702)

B9F 18GY
B6B 18GY
B40A 18GY

SECONDARY AIR (1804) TRANSDUCER
A B C

B9H 18GY
B6C 18GY
B40B 18GY

BRAKE APPLICATION (1805) TRANSDUCER A
B
C

AIR RESTRICTION INDICATOR SWITCH
(6703A/%7303)

5
2 A9AA 16GY %A9AA 20GY

B K28 18TN

@K9AA 16GY

@K9AAB

18GY

A

**K9AAB 18GY

K9AAD 18GY #K9AA 16GY *K9AAB 18GY

A

D

GND ADAPTER

(6702)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 07FEB13 ADDED CIRC A9AA, R/D C 91662T

7303. UPDATED NOTE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
001

Figure 245 Air Pressure Input Circuit and Air Restriction Gauge

245

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. AXLE TEMPERATURE GAUGES, P. 2

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIH AG AR PATM ER 8
AXLE TEMPERATURE GAUGES

BODY CONTROLLER #J5
(1602)

ZVR E7

FRONT AXLE OIL TEMP
B10

REAR AXLE OIL TEMP
B11

BODY CONTROLLER #J4
(1600)

A9B 18GY

ELECTRONIC

GROUND IP / CHASSIS

ADAPTER

CENTER

28

44

(8802)

(1701)

A N9BC 18GY
D N9BF 18GY

CENTER CHASSIS / 7

8

REAR CHASSIS

(9800F)

A9BC 18GY

N32 18TN N32A 18TN

A32 18TN

A32A 18TN

* W/ 4X2 AXLE TEMP SENSOR # W/ 6X2 AXLE TEMP SENSOR @ ONE AXLE TEMP SENDER & TWO AXLE TEMP SENDER
43

REAR AXLE TEMP

6

SENSOR(4X2)

(9813)

*R32A 18TN

A

A

R9A 18GY

FRONT AXLE TEMP SENSOR (6x4) (9811)

A

A

B B

#R32 18TN
R32 18TN
&R9C 18GY

*R9 18GY
#R32A 18TN
&R9B 18GY

B B

REAR AXLE TEMP SENSOR (6x4) (9812)

A

A

B B

@R9C 18GY

FR AXLE TEMP SENDER HAS-72"
(9911)

A

B

R9C

18GY

A R32

B

18TN

R32A 18GY
R9B 18GY

REAR AXLE TEMP SENDER HAS-72"
(9912)

A

A

B B

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

TITLE, *,#,@,& REF'S, R/D 9911 & 9912.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
002

Figure 246 Axle Temperature Gauges

246

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER, VOLTMETER AND WATER TEMPERATURE GAUGES, P. 3

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DICAHGARA PM TER 8
ENGINE OIL PRESSURE AND TEMP, SPEED0, TACH, VOLTMETER AND WATER TEMP GAUGE

REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER DIAGNOSTICS MANUAL FOR CIRCUIT DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE ENGINE OIL TEMPERATURE GAUGE SPEEDOMETER GAUGE TACHOMETER GAUGE WATER TEMPERATURE GAUGE

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
003

Figure 247 Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water Temperature Gauges

247

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGE, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 8
ENGINE OIL & TRANSMISSION OIL TEMPERATURE GAUGE

BODY CONTROLLER #J3
(1600)

TRANSMISSION B7 TEMP SENSOR
OIL TEMP AIN B6
AC PRESSURE B12 TRANSDUCER SIGNAL

A31 18TN
#A30BC 16TN

BODY CONTROLLER #J5
(1602)

IP / ENGINE (1702/1702)
13

##K9AA 16GY **K9AAD 18GY

@@K9AAD 18GY
##K9AAD 18GY

TRANSMISSION OIL TEMP SENSOR
(7700K/7700T/7700L)

K31

1

18TN

*K9AA 16GY

2

ZERO VOLT REF ADAPTER
(6702)
C

ZVR E5
+5 VE O/P AC PRESSURE
TRANSDUCER E6 FEED

A9A 18GY

A9AA 20GY

ZERO VOLT REFERANCE
(1620) CH3_32,37

2
34 #K30BC 16TN

**K9AA

A

16GY

E #K9AA 18GY

AB
AUTO STOP/START ENGINE OIL TEMP SENSOR (2010)

A77B 18LTGN
A6DB 18GY
A9C 18GY

AC PRESSURE TRANSDUCER
(6201) 3
2
1

* N/ AC ** W/ AC @@ W/ REMOTE AC ## N/ REMOTE AC # W/ 2010 SCR 13L ENG

CHK

D ATE

C HA NGE

REV

R E FE R ENC E

DRAWN

NAME

RELEASE NO.

DAT E

PART NO.

SH EE T

Figure 248 Engine Oil and Transmission Oil Temperature Gauge

248

8.5. FUEL HEATER, P. 5

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 249 Fuel Heater
249

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. FUEL HEATER (CONT.), P. 5A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

FUEL HEATER (CONT)

W/ 2010 LH FUSEBLOCK

BATTERY FEED
CH3_35A

BATTERY FEED
CH3_2A

CHAPTER 8

*A14 4RD

#A14W 6RD
##A14Y 6RD

*A14M 8RD

A19V 16GY

FUSE F9-R (1018)

B3

A3

20A

A14RA 12RD

A14R 8RD

A19A 18GY

J1 H1

FUEL 87A

HEATER

87

RELAY

(1019)

30

85 86

H2

J2

GROUND ADAPTER (1023)

7

1

M19 14GY
M19-GA 14WH

IP / FORWARD CHASSIS (1700)

A19 16GY

A19-GB 18WH
GROUND ADAPTER PACK #1 (8800)

6

D

A

M11-GD 12WH

A11-GCB 12WH

GROUND STUD (LOCATED AT LEFT SIDE
DASH MTD DUAL POST GND PLATE)

A

B

BODY CONTROLLER #J4
(1601)
FUEL F12 HEATER
RELAY

M11-G 10WH

FUEL HEATER (8550 / 8550A)

CHK

DATE

CHAN GE

LEFT SIDE DASH MTD DUAL POST GND PLATE (4005)

REV

R E FE R EN C E

0638 14OCT14 INITIAL RELEASE.

A 92715R

* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 16SEP14 AE08058101

SHEET
05A

Figure 250 Fuel Heater (Cont.)

250

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 8
DIFFERENTIAL LOCK AND OPTIONAL INDICATOR

RIGHT BLANK OPTIONAL
WARNING LIGHTS (1510)

A13BD 20PK

ALTERNATOR

LIGHT

D

*A13BC

20PK

E A1
18LTBL

WARN LIGHT 1 DIODE (1512) CH3_8A

FUSE F5-R(1014)

A13B B3

A3

A13FC

18PK

FUSE F4-G

12PK

(1013)

A13B D3 18PK

C3 10A

(A13FC)

W/2010 LH FUSE BLOCK

IP/ENGINE (1702)
12

K92DM 16TN

FUSE F5-T (1014-A4) CH3_8A
IGNITION RELAY #1 (1011 / 1013) CH3_06

EATON GEN3

33

TCM

(7105)

GND ADAPTER (1023)

14

1

K1B 18LTBL

ALTERNATOR WARNING LIGHT (6102)

*A72A-GA

A11-GCB

A11-GKJ

18OR

12WH

6WH

*A92-G 16WH

NEG STUD (1004) CH09_29

ISO TRAILOR

IP/CHASSIS (1701)

SOCKET (9783M)

F A94TA 12YL
C

26

N94TA

12YL

B

TRAILER ABS

ECU RELAY

N94T

A

(1017)CH9_14

10DKBL

GROUND STUD(LOCATED AT LEFT SIDE DASH MTD DUAL POST GND PLATE) (1005)

FUSE F4-A

A94AM

(1013)

14GY

H1

G1

10A

*A92

18OR

*A72AK

18OR

(A12V)

ACCESSORY RELAY #2 (1011/1013) CH3_09

BREAK FAIL BCM J1

F9 LAMP

(1601)

FUSE F7-T

#A94AM (1016)

14GY B4

A4

#A12D 12LTBL

BODY CONTROLLER #J6 (1606) CH3_9C

*A94AA 18GY

TRAILER TURN

G

B

*A94AM 14GY

FUSE F7-T (1016)

B4

A4

A12D 12LTBL

*A94TA 12YL
*A13BA 20PK

*A13B 18PK

FUSE F5-R

(1014)

B3

A3

W/2010 LH FUSE BLOCK

ACCESSORY RELAY (1012) CH3_9A
A94W 16GY

AUX RELAY (1950-3) CH9_16A

*A13FC 12PK

FUSE F5-T (1014-A4) CH3_8A

LUGGAGE DOOR AJAR H
A

FUSE F1-A

(1010)

*A13AM

F1

E1

18RD

IP/SLEEPER

A63AW

(5000A/5000)

18DKBL 18

*A63-GAK

18WH

@A63-GC 18WH

# W/500K BAUD RATE * W/F-ISX-EURO 4 ENG @ N/F-ISX-EURO 4 ENG

GND STUD (1003)

W/2010 LH FUSE BLOCK

*A13FH 16PK

FUSE F1-B (1010) CH3_8B

H63AW 18DKBL
A11-GAA 14WH

LUGGAGE LIGHT RELAY (5001-H3) CH13_02
GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECTS OF 500K F 93366L

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

BAUD RATE.

61802Y 09MAR09 AE08058101

006

Figure 251 Differential Lock and Optional Indicator

251

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)

CHAPTER 8

#A98F 18BK

GROUND 10

1

(1027)

QUAL COMM MCT (1924M) CH4_51

LEFT BANK OPTIONAL WARNING
LIGHTS (1511)

MESSAGE

WA I T

F

C

@A11-GLT 16WH
A98F 18BK

@A11-G 14WH
QUALCOMM TMCT (1923 - C)

22GN

W/ DAYCAB
A98F 18BK

QUALCOMM TMCT (1920 - F)

16GN

A98F 18TN

IP/SLEEPER (5010/1970-E)

QUALCOMM TMCT

(5902-C)

H98F 18BK

22GN

NEG STUD (1004)
TERRESTRIAL 10 GPOUT1 COMMUNICATION
UNIT (TCU)

ANTENNA

G (LIGHTS COMMUNICATION

/ RPM)

UNIT

TERRESTRIAL 10 GPOUT1 COMMUNICATION
UNIT (TCU)

A98F 18TN

IP/SLEEPER (5010/1970-E)

W/ SLEEPER CAB

H98F

F

18BK

GPOUT1

A98F 18TN

QUALCOMM OMNIVISION

ACCESSORY

(1919A/1919)

CH4_29

FUSE F5-R

@A13B

(1014)

18PK

B3

A3 10A

@A13FC 12PK

QUALCOMM IMCT
(5900)
FUSE(F5-T) (1014) CH3-8A

RR AXLE DIFF LOCK
B
G

A13BD 20PK
A49A 18GY

FUSE F4-G

A13B

(1013)

18PK

D3

C3

IP / CENTER

CENTER / REAR

10A

CHASSIS

CHASSIS

(1701)

(9800)

50

11

N49A

18GY

(A13FC)
W/ TWO DIFF LOCK INDICATOR

R49A 18GY
R49-G 18WH

A B

IGNITION RELAY #1 CH3_O6
6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)

A13BE 20PK @A13BF 20PK R49-G 18GY

R49-GB 18WH

10 R49-GC 18WH

R49 18GY
R49-GA 18WH

A B

6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH (9815)

E
D
FR AXLE DIFF LOCK / QUALCOMM
WARNING LIGHT

A49 18GY
A13BF 20PK
@A13BG 20PK

45 N49
18GY

9 R49 18GY
N49-G 18WH

R49-G 18WH

W/ ONE DIFF LOCKED INDICATOR

R49 18GY
N11-GB 10WH

4X2 REAR AXLE

DIFF LOCKED

INDICATOR

B

SWITCH

(9816) A

W/ ONE DIFF LOCKED INDICATOR CENTER GROUND

@ W/2010 LH FUSEBLOCK # W/500K BAUD RATE

GROUND D

A

ADAPTER

(8804)

(ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED EFFECTS OF 500K D 93366L

DRAWN
300422
RELEASE NO.

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

BAUD RATE.

61802Y 09MAR09 AE08058101

007

Figure 252 Differential Lock and Optional Indicator (Cont.)

252

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT.), P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

DIFFERENTIAL LOCK AND OPTIONAL INDICATOR (CONT)

LEFT BANK OPTIONAL

A98F

WARNING LIGHTS

18TN

B

(1511)

CHAPTER 8
OMNIVISION ACCESSORY
(1919)

F C
MESSAGE WAIT

IP / SLEEPER

QUALCOMM TMCT

(5010 / 1970-E)

(5902-C)

A98F 18TN

H98F 18BK

22GN

10

IP / SLEEPER

(5010 / 1970-E /

A98F

5010)

18TN

W/ SLEEPER CAB

H98F

18BK

F

*A13LT 20PK

F14 DIPPED BEAM BCM J1

INDICATOR

(1601)

TERRESTRIAL GPOUT1 COMMUNICATION
UNIT (TCU)

GPOUT1

QUALCOMM IMCT
(5900)

@A13B 18PK

FUSE F5-R (1014) B3 10A A3

@A13FC 12PK

FUSE F5-T (1014) CH3_8A

A13BE 20PK
R49-G 18WH R49-GB
18WH

B
G
FR AXLE DIFF LOCK

A13BD 20PK
A49A 18GY

A13B 18PK IP / CHASSIS CENTER (1701)
50 N49A 18GY

FUSE F4-G (1013)

CTR/REAR CHASSIS (9800)
11

D3

C3

10A

10 R49-GC
18WH

(A13FC)

IGNITION RELAY #1 (1011 / 1013) CH3_O6

W/TWO DIFF LOCK INDICATOR

R49 18GY
R49-G 18WH
R49 18GY
R49-GA 18WH R49-G 18WH

A B

4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH (9816)

W/ONE DIFF LOCK INDICATOR A N/ TAG AXLE

6X4 REAR

B

REAR AXLE

DIFF LOCKED

INDICATOR

SWITCH

(9815)

E
D
RR AXLE DIFF LOCK /QUALCOMM
WARNING LIGHT

A49 18GY
A13BF 20PK

45

9

N49

18GY

N49-G 18WH

R49 18GY
R49A 18GY
N11-GB 10WH

W/ONE DIFF LOCK INDICATOR N/ TAG AXLE
W/ ONE DIFF LOCK INDICATOR W/ TAG AXLE

B A

6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)

W/ ONE DIFF LOCK INDICATOR W/ TAG AXLE

* W/ RUSSIAN PROSTAR ONLY @ W/2010 LH FUSE BLOCK

GROUND ADAPTER (8804)

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

E 92715R

D RAW N
300422
RELEAS E NO.
61802Y

D

A

CENTER GROUND (ON LEFT SIDE
DASH MOUNTED DUAL POST GND
PLATE)
NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

11AUG09 AE08058101

SHEET
008

Figure 253 Differential Lock and Optional Indicator (Cont.)

253

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. IP / GAUGES, P. 9

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 8
IP / GAUGES

GAUGE
RPM (TACH) MPH/KPH (SPD) FUEL VOLT

INSTRUMENT PANEL GAUGE CLUSTER

WARN LIGHT

SIGNAL PATH

NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER

NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

AIR 1 (PRES)

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

AIR 2 (PRES)

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

WATER (TEMP) ENG OIL (TEMP) OIL (PRES) TRANS (TEMP)

YES YES YES YES

ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER BODY CONT / DRIVE TRAIN J1939 / CLUSTER

SENSOR LOCATION ENGINE TRANSMISSION FUEL TANK DRIVER CONTROL MODULE DRIVER CONTROL MODULE ENGINE ENGINE ENGINE TRANSMISSION

SECONDARY GAUGE CLUSTER

GAUGE

WARN LIGHT

SIGNAL PATH

REAR RR AXLE OIL TEMP

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

FORWARD RR AXLE

OIL TEMP

YES BODY CONT / DRIVE TRAIN J1939 / CLUSTER

BOOST PRESSURE

NO ENGINE CONT / DRIVE TRAIN J1939 / CLUSTER

AIR APPLICATION NO BODY CONT / DRIVE TRAIN J1939 / CLUSTER

SENSOR LOCATION
REAR RR AXLE
FORWARD RR AXLE
ENGINE DRIVER CONTROL MODULE

NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
009

Figure 254 IP / Gauges

254

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. IP / GAUGES AND WARNING LIGHTS ­ GAUGE CLUSTER, P. 10

CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

IP / GAUGES AND WARNING LIGHTS - GAUGE CLUSTER

GAUGE CLUSTER #1 (1500)

BATTERY 2

GROUND

1

IGNITION

7

DIGITAL IN #3

11

DIGITAL IN #4

12

PANEL LIGHT #2

5

ELECTRONIC GROUND 8 DIGITAL IN #2 10

DIGITAL IN #1

9

GAUGE CLUSTER#2 (1501)

FUSE F4-G (1013)

@@A14EE

@@A14JA

16RD

F3 15A E3

12RD

BATTERY FEED
CH3_01,1A

A14EE 16RD

FUSE F2-G (1011) A14JA

D3 15A C3

12RD

A14J 8RD

#A14
6RD *A14

A11-GKE 16WH
A13EA 18PK
@@A13EA 18PK A63E

A11-GCA

4RD

FUSE F4-L (1013) 12WH

B3

A3

10A

(A13FC)

IGNITION RELAY #1 (1011 / 1013) CH3_06

FUSE F5-T (1014)

B4

A4

(@@A13FM)

IGNITION RELAY#1 (1014)

10A

CH3_6A

18DKBL

IP / SLEEPER

A63F 18DKBL
A62A

(@5000) CH12_021 CH09_24

18DKBL
**A62A 18DKBL

ROOF/ TACHOGRAPH (1965)

IP/FWD CHASSIS (1700)

A109

CH04_45

18GY

A72D 18OR

25 1 AUXILIARY
TRAILER

A72C 18OR

SOCKET

3

SWITCH

CONNECTOR

(1110M)

BATTERY FEED
CH3_34,34A
NEG STUD (1005)

ELECTRONIC GROUND 4 ANALOG IN #3 9
ANALOG IN #2 8

A109C 18GY
A41 18TN
A61 18GY

2B
A106A 18GY

16
41 42

M109AB 18GY
M61 18GY
M106A 18GY

FRONT LOAD INDICATOR
(8750)
ELECTRONIC A GROUND
TERMINAL
OUTPUT C TERMINAL
B +5 VOLT TERMINAL

+5VOLT OUTPUT #1 2 ELECTRONIC GROUND 1
ANALOG IN #1 7

A106 18GY
A109B 18GY
A61B 18GY

IP / CENTER CHASSIS (1701)

LOAD INDICATOR (9865)

A106B 18GY

41

N106B

B

18GY

42 N109B

A

18GY

40

C

N61B

18GY

R106B 18GY
R109B 18GY
R61B 18GY

REAR LOAD INDICATOR 4X2
(9830)
B +5 VOLT TERMINAL ELECTRONIC
A GROUND TERMINAL
C OUTPUT TERMINAL

ELECTRONIC GROUND 6
GAUGE CLUSTER #1 (1500)
14

A109S 18GY
##A50 18YL A52C 18YL

IP/SLEEPER CONNECTION (5000-22) CH09_24
BODY CONTROLLER #J5 (1602)
E11 HEAD LT ENABLE

REAR LOAD INDICATOR 6X4 (9832)

R106B 18GY
R109B 18GY
R61B 18GY

+5 VOLT B TERMINAL
ELECTRONIC A GROUND
TERMINAL
C OUTPUT TERMINAL

@ W/ LONESTAR

** W/ RUSSIAN PROSTAR ONLY

## W/ 2010 LH,FUSE BLOCK W/GEN 4

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 18AUG15 ADDED CIRC A50 IN

F 93248T

R/D 1500.

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @@ W/2010 LH FUSE BLOCK

DRAWN

NA ME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

61802Y 09MAR09 AE08058101

010

Figure 255 IP / Gauges and Warning Lights ­ Gauge Cluster

255

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. SECONDARY INSTRUMENT CLUSTER, P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 8
SECONDARY INSTRUMENT CLUSTER

BATTERY FEED
CH3_02,2A

BATTERY FEED
CH3_35,35A

#A14W 6RD
##A14Y 6RD *A14 4RD

SECONDARY INSTRUMENT
CLUSTER (1502)
BATTERY 1
IGNITION 2

DIMMER 6

J1939 - 4 J1939 + 7

GROUND

5

@A14EF 18RD

FUSE F2-R (1011)
B3 5A A3

@A14KA 12RD

FUSE F1-D (1010)

A14EF

F4

E4

A14KA

A14K

18RD

12RD 5A

8RD

FUSE F5-D

(1014)

FUSE F5-G

A13EH 18PK

H4

G4

(1014-C3)

@(A13FA)

10A

FUSE F5-M

(1014-A4)

A13FA

&A13FA

12PK

12PK

@A13EH 18PK

FUSE F2-D (1011)

H4

G4

10A

(@A13FB)

A62DE 18DKBL
@A62DE 18DKBL

A62DA 16DKBL

&A13FB 12PK

IGNITION RELAY #3 (1012 / 1014) CH3_07
IGNITION RELAY #2 (1012 / 1014) CH3_07

IGNITION RELAY #2 (1012) CH3_6A
CLUSTER #1 (1500)
PANEL 6 LIGHT
DIMMER

PANEL 11 LIGHT

PANEL LIGHT (1021)

A5J(-) 18GN
A5J(+) 18YL
A11-GAE 16WH

J1939 ADAPTER (1024) CH3_11
A11-GAA 14WH

GROUND STUD (1004)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 09MAR09 AE08058101

011

Figure 256 Secondary Instrument Cluster

256

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. PARKING WARNING LIGHT, P. 12

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDHIAAGPRTAEMR 8
PARKING WARNING LIGHT

BODY CONTROLLER #J3
(1600)

BODY CONTROLLER #J5
(1602)

PARK BRAKE SWITCH

ZVR

A12

E5

A9A 18GY

A9 18GY

A44 20GY

IP / DCM

B7

A4 HARNESS

(1800)

BA9 18GY

B9J 18GY

B44 18GY

C D

PARK BRAKE (1808)

APPLYING THE PARK BRAKES SWITCH TO OPEN

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
012

Figure 257 Parking Warning Light

257

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.14. WARNING LIGHTS, P. 13

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 8
WARNING LIGHTS

IP WARNING LIGHTS

WARNING LIGHT

REPRESENTATION

COLOR

SIGNAL PATH

RANGE INHIBITED

RANGE INHIBITED

YELLOW TCM / J1939 / CLUSTER

PROTECT

[ICON]

YELLOW SAE DIAGNOSTIC LAMP

RETARD OVER HEAT

RETARD OVERHEAT

YELLOW

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

AMBER WARN (AWL)

[YIELD ICON]

YELLOW STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP

RED STOP (RSL)

[STOP ICON]

RED

STATUS TRANSMITTED IN J1939 MESSAGE FROM ANY MODULE SAE DIAGNOSTIC LAMP

BRAKE PRESSURE

BRAKE PRESSURE [BRAKE ICON]

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

PARK BRAKE

PARK [ICON]

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

EMERGENCY EXIT

EMERG EXIT

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

LIFT DOOR

LIFT DOOR

STATUS TRANSMITTED IN J1939 PROPRIETARY YELLOW MESSAGE FROM BODY CONTROLLER

TRAILER ABS

ABS [TRAILER ICON]

YELLOW

STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS

WAIT TO START

WAIT TO START

YELLOW

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

TRACTION CONTROL

TRAC CTRL

YELLOW

STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS

IDLE SHUTDOWN

IDLE SHUTDOWN

STATUS TRANSMITTED IN J1939 YELLOW MESSAGE FROM ECM

MALFUNCTION (MIL)

[ICON]

YELLOW SAE DIAGNOSTIC LAMP

PTO ENGAGED INDICATOR PTO

STATUS TRANSMITTED IN J1939 PROPRIETARY YELLOW
MESSAGE FROM BODY CONTROLLER

SERVICE PARK

SERVICE [ICON]

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

SEAT BELT

FASTEN BELTS

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

BRAKE FLUID

BRAKE FLUID [ICON] RED BODY CONT / J1939 / CLUSTER

RED FLASHER

RED FLASHER

RED

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

AMBER FLASHER

AMBER FLASHER

YELLOW

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

ANTILOCK BRAKING SYSTEM

[ABS ICON]

YELLOW STATUS TRANSMITTED IN J1939 MESSAGE FROM ABS

ECONOMY MODE

ECON

YELLOW STATUS TRANSMITTED IN J1939 MESSAGE FROM TCM

LEFT TURN

[ARROW ICON]

GREEN STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

HIGH BEAM

[ICON]

STATUS TRANSMITTED IN J1939 PROPRIETARY BLUE MESSAGE FROM BODY CONTROLLER

RIGHT TURN

[ARROW ICON]

GREEN

STATUS TRANSMITTED IN J1939 PROPRIETARY MESSAGE FROM BODY CONTROLLER

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

09MAR09 AE08058101

SHEET
013

Figure 258 Warning Lights

258

ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.15. IP TEXT MESSAGES AND WARNING LIGHTS ­ CONTROLLED BY ENGINE, TRANSMISSION AND ANTILOCK BRAKING SYSTEM CONTROLLER, P. 14

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DC IAHGARPAM TER 8
IP TEXT MESSAGES & WARNING LIGHTS CONTROLLED BY ENGINE, XMSN AND ABS CONTROLLER

IP TEXT MESSAGES : LOAD SHEDDING WASHER FLUID LOW ELECTRICAL FAULT CHECK A / C AIR FILTER RESTRICTION EXTERIOR LAMP CHECK ACTIVE HVAC TEMP SETTING ACTIVATE HVAC FRONT BLOWER HVAC SLEEPER BLOWER SPEED AIR PRESSURE DIAGNOSTIC CRUISE FUEL FILTER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION, OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY THAT CAN BE OR NEEDS TO BE SHOWN:
RANGE INHIBITED ECONOMY MODE TRAC CTRL TRAILER ABS ABS

CHK

DATE

C HA NGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R EFER E NC E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

09MAR09 AE08058101

SH EE T
014

Figure 259 IP Text Messages and Warning Lights ­ Controlled by Engine, Transmission and Antilock Braking System Controller

259

ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTING SYSTEM (CHAPTER 9)
9.1. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP NOT WITH FREEDOMLINE, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHTS - STOP, TAIL, TURN AND BACK - UP N/ FREEDOMLINE

BACK-UP LIGHT B

A

SWITCH

(7500W)

IP / ENGINE 7

6

(1702)

A71B 16OR

**A71BA 16OR

@A92#165 18TN

A71B 16OR

A71BA 16OR

EATON

ULTRASHIFT BACK UP

XMSN RELAY RELAY

(1019)

(1035)

CH9_2C CH09_01A

N/ WORK LIGHT

IP /

1

CENTER CHASSIS

(1701)

K71B 16OR K71A 16OR

@@A71A 16OR
@@A71A 180R
A71-G 16OR

FUSE F2-M (1011)

(@@A13FB)

D4

C4

BACK-UP LIGHT RELAY

(1019)

#A13FA

CH9_02

12PK

IGNITION RELAY #2 (1012) CH3_06A
#A13FB 12PK

IGNITION RELAY #2 (1012 / 1014) CH3_07

FUSE F5-M (1014)

A71A 16OR
**A71A 16OR
A71A 18OR
W/ WORK LIGHT

B4

A4

10A

A13FA 12PK

FUSE F5-G (1014-C3)
*(A13FA)

FUSE F5-D

IGNITION RELAY #3 (1012 / 1014) CH3_07

(1014-G4)

BODY CONTROLLER #J5

(1602)

A71BB 18OR

F10 BACK-UP LIGHT S TAT E

CHASSIS GROUND

ADAPTER

(8803)

B

A

N11-GA 10WH

GROUND ADAPTER (1010)

R10-G 16WH

A L STOP-TAIL TURN LT
B

LICENSE PLATE LIGHT

CENTER GROUND ON LEFT SIDE DASH MTD DUAL POST GND PLATE

BACK-UP LIGHT

R STOP-TAIL TURN LT

N71BA 14OR N10-G 12WH R10-GA 16WH

CENTER CHASSIS /

REAR CHASSIS

(9800)

1

CENTER / REAR CHASSIS (9800)

N68A

4

14BN

2 N56A

14OR 3
N57A

14OR

CENTER CHASSIS / IP
(1701) 3 2
4

TAIL LIGHT

5

CONNECTOR

(9304A /

9303)

R10-G 12WH
R68A 14BN

E WH
D RD

R56A 14OR R57A 14OR
@R71BB 12OR
##R71BA 12OR

B YL
C GN
A BK

%A57A3 16OR
%A57A4 16OR

TAKATA LDW ROOF CONN (15B) CH4_35
BODY CONTROLLER #J1 (1603)

SUPER 40 / SUPER 44
TAIL LIGHT MODULE

BACK-UP ALARM B
A

%A57A 14OR %A56A 14OR
%A56A3 16OR
A68A 14BN

RIGHT REAR M TURN / STOP SIGNAL

D LEFT REAR TURN / STOP SIGNAL

BODY

CONTROLLER #J2

TAKATA LDW ROOF CONN

(1604)

(15B) CH4_35

PARK,

A54 16BN

MARKER, G CLEARENCE,
ID LAMP

@@ W/2010 LH FUSE BLOCK % MUTUALLY EXCLUSIVE * W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 @ W/ COMMAN BASE (4X2) ## W/ COMMAN BASE(6X4) ** W/ RUSSIAN PROSTAR

CHK

D ATE

CHANGE

REV

R E FE R ENC E

D R AW N

NAME

-

-

ADDED EFFECT W/2010

E 92715R

300422
RE LEASE NO .

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058102 001

Figure 260 Lights ­ Stop, Tail, Turn and Back-Up not with FreedomLine

260

ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE, P. 2
Figure 261 Lights ­ Stop, Tail, Turn and Back-Up with FreedomLine
261

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 2A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 9
LIGHTS-STOP,TAIL,TURN AND BACK-UP(6X4)

+ R71BG 12OR
R68AD 14BN R10-GG 12WH
R57A 14OR

6X4 STOP,TAIL AND TURN LIGHT(LEFT)
(9303B)

*R71BE 12WH

A

B

D

R68AC

14BN

E

R10-GE

12WH

BACK UP ALARM (9305)

-

BK

A

RD

B

R71BF 12OR R10-GF 12WH

*R71BA 12WH
R71BE 12OR
R56A 14OR

REAR / CENTER CHASSIS (9800M)
1
2

R68A

4

14BN

R10-G

5

12WH 3

6X4 STOP,TAIL AND TURN LIGHT(RIGHT)
(9303D) C
E

D
*R71BG 12WH A

* N/ BACK-UP ALARM

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058102

SHEET
02A

Figure 262 Lights ­ Stop, Tail, Turn and Back-Up (6 X 4)

262

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 2B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 9
LIGHTS - STOP,TAIL,TURN AND BACK-UP (4X2)

4X2 STOP,TAIL AND TURN (LEFT)
(9303C)

A

R71BC

12OR

R56A

B

14OR

R68AB

D

14BN

E

R10-GC

12WH

R71BA 12OR

REAR / CENTER CHASSIS (9800M)
1
2

4 R68A 14BN
5 R10-G 12WH
3

+ R57A 14OR

BACK UP ALARM (9305A)

-

BK

A

RD

B

R71BB 12OR

R71BD 12OR
R10-GD 12WH

4X2 STOP,TAIL AND TURN(RIGHT)
(9303E)

C

R10-GB

E

12WH

R68AA

D

14BN

A

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058102

SHEET
02B

Figure 263 Lights ­ Stop, Tail, Turn and Back-Up (4 X 2)

263

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. STOP, TAIL, TURN AND BACK-UP WITH FREEDOMLINE LIGHTS, P. 2C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

W/2010 LH FUSE BLOCK

FUSE F2-M (1011)

A71 16OR

D4

C4

10A

CHAPTER 9
STOP, TAIL, TURN AND BACK - UP W/ FREEDOMLINE LIGHTS

(A13FB)

IGNITION RELAY #2 (1012) CH3_6A,5A

EATON ULTRASHIFT
XMSN IGN RELAY (1019)

H3 30

87 87A

G4

F4

H4 86
85 F3

A71B 18OR

IP / ENGINE

A92#165 18TN

(1702) 7

K71A 16OR

BACK - UP LIGHT SWITCH (7500W) CH9_01

A71BD 16OR

IP /

CENTER CHASSIS

1

(1701)

A71BA 16OR

A71BA 16OR

W/ WORK LIGHT
A71BC 18OR

BODY CONTROLLER#J5 (1602)
BACK-UP LIGHT F10 STATE

CHASSIS GROUND

ADAPTER#1

B

A

(8803)

GROUND ADAPTER (1010)

N11-GA 10WH

CENTER GND ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

R10-G 16WH

A

LICENSE

B

L STOP - TAIL PLATE TURN LIGHT LIGHT

BACK-UP LIGHT

R STOP - TAIL TURN LIGHT

N71BA 14OR N10-G 12WH R10-GA 16WH

CENTER CHASSIS / REAR CHASSIS (9800)

15

CENTER CHASSIS / REAR CHASSIS (9800)

4 N68A

14BN 2
N56A

14OR

3

N57A

14OR

TAIL LIGHT CONNECTOR
(9304A)

R10-G 12WH

E WH

R68A 14BN
R56A 14OR R57A 14OR
R71BA 12OR

D RD
B YL
C GN
A
BK

CENTER CHASSIS / IP
(1701) 3 2
4

SUPER 40 / SUPER 44 TAIL LIGHT MODULE

BACK-UP ALARM
B

A57A 14OR
A56A 14OR

RIGHT REAR M TURN / STOP SIGNAL
D LEFT REAR TURN / STOP SIGNAL

A68A 14BN

A54 16BN

A
BODY CONTROLLER #J2 (1604)
PARK, MARKER, G CLEARENCE, ID LAMP

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
02C

Figure 264 Stop, Tail, Turn and Back-up with FreedomLine Lights

264

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. DOME / MAP AND COURTESY LIGHTS ­ DAY CAB, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME / MAP AND COURTESY LIGHTS - DAY CAB

BODY CONTROLLER #J2 (1604)
DOME LAMP J CIRCUIT

E4

FUSE F2-D

(1011)

10A

F4

A14KH 12RD

#A14T 8RD
*A14J 8RD

BATTERY FEED CH3_01,04A

*A14 4RD

BATTERY FEED CH3_34,34A

FUSE F4-F (1013) @A14KH 12RD F2 E2

@A63BD 18DKBL

A63BD 18DKBL

A63-GA 16WH

A63 18DKBL

A 11 -GC A 12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

A63D 18DKBL

3

5

4

IP / ROOF (2000)

A63-G 18WH A63BB 18DKBL

D63-GA 16WH D63E
18DKBL D63D
18DKBL

A63-GK 18WH A63BC
18DKBL

DOOR / IP

DOOR POD (3206M) B

A

DOOR / IP

DOOR POD B (3205M)

A

E63-G 18WH E63BC 18DKBL

BA

B

A

F63-G 18WH F63BB 18DKBL

C63-GL 18WH

B

D

C

ROOF / DOME (2500)

C63-GE 18WH C63E 18DKBL C63D 18DKBL

PASSENGER SIDE COURTESY LIGHT
(3400)

DRIVER SIDE COURTESY LIGHT
(3400)

A C B

DOME LIGHT

MAP LIGHT

MAP LIGHT

MAP LIGHT / DOME (2100)

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058102

003

Figure 265 Dome / Map and Courtesy Lights ­ Day Cab

265

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. DOME / MAP (BENDIX FUSION), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/ DAYCAB W/ DUAL CB ANT N/ AUX CB SPKR

CHAPTER 9
LIGHTS - DOME / MAP (BENDIX FUSION)

BATTERY FEED CH3_01,04A

A14T 8RD

A14KH 12RD

E4 FUSE F2-D
(1011)
F4

10A

A63-GA 16WH

A11-GCA 12WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

BODY CONTROLLER #J2
(1604)

A63D 18DKBL

A63 18DKBL

J

A63BD 18DKBL

IP / ROOF

5

4

3

(2000)

D63E 18DKBL
D63BD 18DKBL D63-GA 16WH

D

C

CONSOLE / ROOF

STANDARD

B

(2500)

C63-GL 18WH

C63E 18DKBL C63D 18DKBL C63-GE 18WH

DOME LIGHT

MAP LIGHT

CHK

DATE

CHAN GE

0488 14AUG15 INITIAL RELEASE.

A C B

MAP LIGHT

MAP LIGHT / DOME (2100)

REV

R E FE R EN C E

A 93156B

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR,LONESTAR

RELEASE NO.

D ATE

PART NO.

93156B 12AUG15 AE08058102

SHEET
03A

Figure 266 Dome / Map (Bendix Fusion)

266

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. DOME / MAP AND COURTESY LIGHTS ­ SLEEPER, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME / MAP AND COURTESY LIGHTS - SLEEPER

BATTERY FEED
CH3_04,4A
BATTERY FEED
CH3_34,34A

*A14 4RD

#A14T 8RD
*A14J 8RD

FUSE F2-D (1011)

A14KH 12RD

E4

F4

10A

@A14KH 12RD

FUSE F4-F (1013)

E2

F2

A63-GA 16WH

IP / ROOF (2000)
3

D63-GA 16WH

BODY CONTROLLER #J2 (1604)

DOME LAMP CIRCUIT

J

@A63BD 18DKBL

A63 18DKBL

A63BD 18DKBL

A11-GCA 12WH

LEFT SIDE DASH MOUNTED DUAL POST GND
PLATE

A63D 18DKBL
4

A63-G 18WH A63BB 18DKBL

A63-GK 18WH A63BC
18DKBL

IP DOOR

POD / DOOR B

A

(3206M)

B

A

IP DOOR POD / DOOR
(3205M)

D63E 18DKBL

IP / ROOF

5

(2000)

D63-GM 18WH D63D
18DKBL D63-GF
18WH D63M 18DKBL D63C 18DKBL D63-GE 18WH

E63-G 18WH E63BC 18DKBL F63-G 18WH F63BB 18DKBL

B

A

B

A

B

A

B

A

A

B

PASSENGER SIDE COURTESY LIGHT
(3400)

DRIVER SIDE COURTESY LIGHT
(3400)

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

ROOF / DOME LIGHT (2101)

MAP READING LIGHT (2102)

MAP READING LIGHT (2103)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058102

004

Figure 267 Dome / Map and Courtesy Lights ­ Sleeper

267

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. FOG LIGHTS AND SPOT LIGHT, P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

FOG LIGHTS AND SPOT LIGHT

CHAPTER 9

BODY CONTROLLER #J1
(1603)

LEFT FOG LAMP RIGHT FOG LAMP

F

K

A64A 16YL A64B 16YL

M11-GD 12WH

M11-G 10WH

LEFT

FOG LIGHT

(8201 / 8203) A

B

FORWARD GROUND (4005)

M64A 16WH

22

23

M64A 16YL

IP / FORWARD CHASSIS
(1700)
M64B 16YL

A

B

C

GROUND ADAPTER #1
(8800)

M64-GA 16WH

M64-GB 16WH

M64-GA 16WH M64-GB 16WH

BA RIGHT FOG LIGHT (8200 / 8202)
M64B 16WH

1

2

4

3

FOG LIGHT (8203/8203A)

LEFT FOG LIGHT

RIGHT FOG LIGHT

CHK

DATE

CHAN GE

0488 20MAY14 ADDED R/D 8203A AND

R/D 4005.

REV

R E FE R EN C E

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
005

Figure 268 Fog Lights and Spot Light

268

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. HEADLIGHTS, P. 6

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 9
HEADLIGHTS

BODY CONTROLLER #J2 (1604)

BODY CONTROLLER #J5
(1602)

BODY CONTROLLER #J3
(1600)

FTP H /L DIMMER

BODY CONTROLLER #J1 (1603) CH9_09

LOW BEAM LEFT HIGH BEAM RIGHT LOW BEAM RIGHT

HIGH BEAM LEFT

ZVR

C

B

K

H

E5

A14 A4

BODY CONTROLLER #J1 (1603)CH9_09 BODY CONTROLLER #J2 (1604)CH9_09
A52A 14YL

LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100A / 8100B) CH9_10

A9A 18GY

A57 16OR

A53AA 14YL A53A 14YL A52B 14YL
A53B 14YL

A52AA 14YL

A9 18GY A102A
20YL A52D 20YL

M56AB 16BN M58AB 16OR

14 5
M56 16OR
M58 14BN

A56 16OR A58 16BN A52A 14YL A53A 14YL

1

2

A52AB 18YL
A53AB 18YL

TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07
IP / DCM A4 A8 A7 (1800)

B9 18GY

IP / FORWARD

3

4 15

CHASSIS (1700)

M57A 16OR
M57 160R

B9D 18GY

B102A 18YL

7

4

3

B52B 18YL

M52B 14YL M11-GB
14WH M53B 14YL M58B 16BN
M57AC 16OR

M11-G 10WH

M56AC 16OR
M58A 16BN M52A 14YL M11-GA 14WH M53A 14YL

C58A 16BN C11-GA 14WH

RIGHT

LEFT

HEADLIGHT

HEADLIGHT D

E

A

BC

CONNECTOR A

B

C

E

D

CONNECTOR

(8000)

(8001)

(4005 / 4005A)

LEFT SIDE FWD

DASH MOUNTED DUAL

POST GND PLATE

C11-GB 14WH

FTP
TURN SIGNAL SWITCH (1801)

DIMMER

C58AA 16BN C11GAD 16WH
C11GAC 16WH
C58AB 16BN C56 16OR C52A 14YL C11-GAA 14WH C11-GAB
14WH C53A 14YL C52B 14YL C11-GBA 14WH C11-GBB 14WH C53B 14YL C58BA 16BN C11-GBD
16WH C11-GBC
16WH C58BB 16BH
C57 16OR

12

12 3

A

B

B

A

AB

B

A

12

12 3

HEADLIGHT HEADLIGHT

MARKER

TURN /

HIGH BEAM LOW BEAM

LIGHT LEFT MARKER LIGHT

LEFT

LEFT

(8165)

(8166T)

(8006R) (8006T)

HEADLIGHT HIGH BEAM
RIGHT (8006R)

HEADLIGHT LOW BEAM
RIGHT (8006T)

MARKER LIGHT RIGHT (8165)

TURN / MARKER LIGHT (8166T)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

TITLE, CIRC M57A, 4005,4005A TITLES.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
006

Figure 269 Headlights

269

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.11. HEADLIGHTS (CONT.), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
MODESTY LAMP (8102)

HEADLIGHTS (CONT)
BODY CONTROLLER #J2 (1604)

BODY CONTROLLER #J2 (1604)CH9_09

LEFT TURN LAMP (8100/8100A) CH9_10

A

BC

C

B

K

H

HIGH BEAM LEFT LOW BEAM LEFT HIGH BEAM RIGHT LOW BEAM RIGHT

BODY CONTROLLER #J1 (1603) CH9_09

CHAPTER 9

BODY CONTROLLER
#J1 (1603)

D

M

A56A3 16OR A57A3 16OR

A57 16OR

A52AA 14YL A53AA 14YL A53A 14YL A52B 14YL
A53B 14YL

A54 16BN A52A 14YL

(1603)CH9_09

BODY CONTROLLER #J1

LEFT FORWARD / REAR MODESTY PANEL TURN LIGHT (8100 / 8100B) CH9_10

M56AE 16OR M54A 16BN

M56AD 160R M54B 16BN

M54GCC 16WH M58AB 16BN M56AB 16OR M58AB 16OR

A52AB 18YL
A53AB 18YL

TRIPMASTER HEADLIGHT INPUT RELAY (1019) CH9_07

M58AB 16BN
A56 16OR A58 16BN A52A 14YL A53A 14YL

M58 14BN

M56 16OR

14 5

1

2

IP / FORWARD

CHASSIS

3

4 15

(1700)

M57 M57 16OR 160R

GND PLATE CH9_12
M56AC 16OR M58A 14BN M52A 14YL M11-GA 14WH M53A 14YL M11-G 10WH M52B 14YL M11-GB
14WH M53B 14YL M58B 16BN
M57AC 16OR

LEFT

HEADLIGHT D E

A

T/S HARNESS

CONNECTOR

(8001)

BC

RIGHT

HEADLIGHT

CONNECTOR A

B

C

E

D

(8000)

(4005 / 4005A)

LEFT SIDE FWD

DASH MOUNTED DUAL POST GND PLATE

C58A 16BN C52A 14YL C11-GA 14WH C11-GB 14WH

321

AB

2

1

B

A

AB

B

A

12

12 3

TURN / MARKER LIGHT (8166T)

HEADLIGHT HIGH BEAM
LEFT (8006R)

MARKER LIGHT LEFT (8165)

HEADLIGHT LOW BEAM
LEFT (8006T)

HEADLIGHT HIGH BEAM
RIGHT (8006R)

HEADLIGHT LOW BEAM
RIGHT (8006T)

MARKER LIGHT RIGHT (8165)

TURN / MARKER LIGHT (8166T)

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A56A3 AND

A57A3 IN R/D 1700.

REV

R E FE R EN C E

D 93248T

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

16DEC11 AE08058102

SHEET
06A

Figure 270 Headlights (Cont.)

C56 16OR C58AB 16BN C11-GAC 16WH C11-GAA 14WH C11-GAD 16WH C58AA 16BN C11-GAB 14WH C53A 14YL C52B 14YL C11-GBA 14WH C11-GBB 14WH C53B 14YL C58BA 16BN C11-GBD 16WH C11-GBC 16WH C58BB 16BH C57 16OR

270

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.12. TRIPMASTER, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

TRIPMASTER

CHAPTER 9

TRIP MASTER (5927) +12V E
BATTERY
IGNITION C
J1708(-) B J1708(+) A SWITCH 1 G
(BRK) SWITCH 2 F
(LIGHT) GROUND D
SLEEPER GROUND STUD
(5004)

SATELLITE

COMMUNICATION (5010 / 1970)

FUSE F2-F (1011)

A H14SD

D2 A14SD

C2

18RD

18RD

10A

A14KC 12RD

(1014-G2)

FUSE F5-J (1014)

#A14T 8RD

#A14 6RD

(1014-C1) **(A13FB)
(1014-G1)

##A13FF 12PK

##A13FB 12PK

BATTERY FEED MEGA FUSE TO CAB (1001) CH3_02, 01
IGNITION RELAY #2 (1014) CH3_07

B H13SD 18PK

A13SD 18PK
W/ SLEEPER TRIPMASTER

B1 A1 10A

(1014-G1) **(A13FB)

(1014-A2)

A13FB

##A13FD

12PK

12PK

##A13FB 12PK

IGNITION RELAY #2 (1014) CH3_08

C H98B 18BK
D H98A 18BK
j H70E 18OR
K H50S 18YL

A3BD(-) 18GY
A3BD(+) 18DKBL
A70E 18OR A50S 18YL

J1708 PUBLIC CONN (1660/ 1661) CH3_19

A70D 18OR
A70D 18GY

W/ DAYCAB TRIPMASTER

IP / DCM (1800)

BRAKE INPUT BRAKE

(1812)

SWITCH

D2

D

B70D

18GY

D1 B70E

C

18OR

A70E 18OR

(1TB2) SWITCH A

A50S 18YL

TRIPMASTER HEADLIGHT INPUT RELAY
(1019)

30 87A

C1 87

A1 86
85

A14CH 12RD A53AB 18YL
A72CJ 18OR

FUSE F7-E (1016) CH03_03,04 LEFT HEADLIGHT CONNECTOR (8001) CH9_06
TRAILER SPARE #4 (1122M) CH10_31

A2

B2

C2

H11-GM 10WH
H11-GSD 18WH
A52AB 18YL A53ABA 18YL A11-GKJ 6WH

1 11
SLEEPER GROUND ADAPTER
(5007)

LEFT HEADLIGHT CONNECTOR
(8001) CH9_06

A53-G 18GY W/ DAYCAB TRIPMASTER

A53-GBE 18GY
W/ SLEEPER TRIPMASTER
A11-GBE 18WH

A11-GBA 14WH

TRIPMASTER CONNECTIONS

* SINGLE BATTERY FEED

# DUAL BATTERY FEED

W/ LOAD SHEDDING ** W/ IGNITION RELAY 3

(1014-G2)

(1014-C1)

## N/ IGNITION RELAY 3

**(A13FB)

FUSE F5-J (1014)

(1014-G1)

4TB1 IGNITION

A13SD 18PK

B1 A1

##A13FF 12PK

##A13FB 12PK

10A

A 11 -GS D 18WH
IGNITION RELAY #2 (1014) CH3_07

(2TB1)GROUND (2TB2) SWITCH2
NEG STUD (1005)

6TB1 DATALINK(+) 7TB1 DATALINK(-)
1TB1 +BATTERY

A98A(+) 18DKBL

A98B(-)
18GY FUSE F2-F (1011)

A14SD 18RD

D2

C2 A14KC

10A

12RD

#A14T 8RD

#A14 6RD

J1708 PUBLIC CONN (1660/1661) CH3_19
BTRY FEED MEGAFUSE TO CAB (1001) CH3_02, 01

CHK

DATE

CHAN GE

0488 20MAY14 ADDED CIRC A72CJ IN

R/D 1019.

REV

R E FE R EN C E

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
007

Figure 271 Tripmaster

271

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.13. TRIPMASTER (CONT.), P. 7A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

TRIPMASTER (CONT)

W/2010 LH FUSEBLOCK

TRIP MASTER (5927)
+12V E BATTERY

SATELLITE

COMMUNICATION (5010 / 1970)

FUSE F2-N (1011)

A H14SD

B1

A1

A14SD

18RD

18RD

10A

A14KC 12RD

A14T 8RD

CHAPTER 9

A14 6RD

BATTERY FEED MEGA FUSE TO CAB (1001) CH3_04A,1A

B

IGNITION C

H13SD 18PK

FUSE F5-L(1014)

A13SD 18PK

D3

C3

10A

(A13FC)

FUSE F5-T (1014) CH3_8A

W/ DAYCAB TRIPMASTER

W/ SLEEPER TRIPMASTER

A70D 18OR
A70D 18GY

IP / DCM (1800)

BRAKE INPUT BRAKE

(1812)

SWITCH

D2

D

B70D

18GY

j

SWITCH 1 G (BRK)

H70E 18OR

SWITCH 2 F

H50S

K

(LIGHT)

18YL

GROUND D

A70E 18OR
A50S 18YL

A50S 18YL
C3
30

SLEEPER GROUND STUD
(5004)

BODY CONTROLLER
(1604)

87A A4

1 11
SLEEPER GROUND ADAPTER
(5007)

C

A52AA

14YL

87 B4

D1
A14CN 12RD

B70E

C

18OR

(1TB2) SWITCH A
BATTERY FEED CH3_3A, CH3_4A

A3 86
85 C4

TRIPMASTER HEADLIGHT INPUT RELAY
(1017)
W/ SLEEPER TRIPMASTER A53-GBE
18GY

GROUND (1022)
5
1

A53-G 18GY

A11-GBE 18WH

A11-GBA 14WH

H11-GM 10WH
H11-GSD 18WH
A52AB 18YL
A52ABA 18YL
A11-GKJ 6WH

4TB1 IGNITION 1TB1 +BATTERY

A13SD 18PK

FUSE F5-L

(1014)

D3

C3

10A

(A13FC)

FUSE F2-N (1011)

A14SD B1

A1 A14KC

18RD

10A

12RD

#A14T 8RD

#A14 6RD

(2TB2) SWITCH2
FUSE F5-T (1014) CH3_8A

BTRY FEED MEGAFUSE TO CAB (1001) CH3_04A,01A

NEG STUD (1005)

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
07A

Figure 272 Tripmaster (Cont.)

272

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.14. TURN AND STOP SWITCH, P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 9
TURN AND STOP SWITCH

BODY CONTROLLER #J5 (1602)

BRAKE SWITCH

E14

A70 20OR

IP / DCM (1800)
B9

ZVR E5

A9A 18GY

A9 18GY

A4 B9
18GY

BA70 18OR
BA9K 18GY

150 6.8V

STOP SWITCH / LIGHT1 CONNECTOR (1806)
C
D

TURN SIGNAL SWITCH (1801)

B9D 18GY

BODY CONTROLLER #J3 (1600)

RIGHT A6 TURN
LEFT TURN A7

A2 A57B 20OR
A1 A56B 20OR

7

B57B

2

18OR

1 B56B 18OR

HAZARD
RIGHT TURN
LEFT TURN

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
008

Figure 273 Turn and Stop Switch

273

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.15. LIGHT SYSTEM ­ PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL

SKIRT LIGHT
(8052) CH9_12

A57B 16OR

BODY CONTROLLER #J1
(1603)

RIGHT FRONT TURN A

LEFT FRONT TURN

B

LEFT REAR TURN / STOP D
SIGNAL
RIGHT REAR TURN / STOP M
SIGNAL

A57A 16OR
A57NB 16OR

RIGHT TURN SIGNAL (8053) CH9_12
A57NA 18OR

W/ VS-400 COLLISION WARNING
SIDE DISPLAY UNIT (1942) CH4_28

A57N 16OR
A57 16OR
A56N 180R
A56 160R
A68A 14BN A56A 14OR

IP / FORWARD

W/ MIRROR MOUNTED LIGHT

CHASSIS

A57D 18OR

PASSENGER DOOR HARNESS CONN (3003M)

(1700)

A57

CH4_05

15 M57

16OR

16OR

W/ MIRROR MOUNTED LIGHT OR W/ COLLISION WARNING

RIGHT HEADLIGHT CONNECTOR / FRONT RIGHT TURN & PARK / MARKER LIGHT (8000/8003) CH9_06,31 FOG LT LONESTAR SE (8203A) CH09_32

N/ MIRROR MOUNTED LIGHT N/ COLLISION WARNING
A56 160R

14 M56
16OR

LEFT HEADLIGHT CONNECTOR / FRONT LEFT TURN & PARK / MARKER LIGHT (8001/8002) CH9_06,31

W/ MIRROR MOUNTED LIGHT

N/ MIRROR MOUNTED LIGHT
A58 16BN

5 M58 14BN
BODY CONTROLLER #J2
(1604)

L / R HEADLIGHT CONNECTOR / FRONT L / R TURN & PARK / MARKER LIGHT (8000/8001/ 8002/8003) CH9_06,31

IP / CENTER CHASSIS (1701)
4

A54 16BN

PARK,

MARKER,

G

CLEARANCE,

ID LAMP

CENTER CHASSIS / REAR CHASSIS
(9800)

N68A 14BN

4 R68A 14BN

LICENSE PLATE, LEFT & RIGHT STOP-TAIL TURN LT CH9_01,02

2

N56A

2

R56A

L STOP-TAIL

14OR

14OR

TURN LT

CH9_01,02

3 A57A 14OR

N57A 14OR

3

R57A 14OR

R STOP-TAIL TURN LT

CH9_01,02

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 19MAY14 ADDED REF R/D'S 8003, C 92447S

8002 & CH REF FOR SHEET 31.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
009

Figure 274 Light System ­ Park, Marker, Clearance, ID, Turn, Stop, Tail

274

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.16. ECE TAIL LIGHTS, P. 9A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 9
ECE TAIL LIGHTS

ECE TAIL LIGHTS (4450BM) A
B
C

R56BC 160R
R57BC 160R
R70BB 140R

ECE TAIL LIGHTS (4460BF) A B C D E F G

R68BB 14BN
R56BB 140R
R57BB 160R
R58BB 14BN
R71BB 160R
R12BB 160R
R 11 -GB B 12WH

ECE TAIL LIGHTS (4450BF)
A B C
ECE TAIL LIGHTS (4450BF)
A B C D E F G

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058102

SHEET
09A

Figure 275 ECE Tail Lights

275

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.17. BODY BUILDER AND ECE TAIL LIGHT CONNECTION, P. 9B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
BODY BUILDER AND ECE TAIL LIGHT CONNECTION

ECE TAIL LIGHTS (4460AM)
C B

N70BB 14RD
N57BC 16LTGN

CENTER CHASSIS/IP (1701F/1701)
64 A94BW 16GY

ABS #3 (1402)
12

N57BC 16LTGN

N57BA 16LTGN

A

N56BC

16YL

CLUSTER

# 2

(1501) 15

42

A109B

18GY

1

N56BC

N56BA

10

16YL

16YL

BODY BUILDER TURN/STOP (4460M)

N56BC

A

16YL

N57BC

B

16LTGN

N70BB

C

14RD

60 A94BV
16GY

BODY CONTROLLER # J1
(1603)

72

A70R

D

14RD

BODY BUILDER CONNECTION (4450M)

N68BB

76

A

14BN

59

N56BB

B

16YL

A94BU 16GY

BODY

N57BB

63

A57B1

16OR

A57B 16OR

A

CONTROLLER

# J1

C

16LTGN

A57BB

A57BD

(1603)

16OR

14OR

M

N54BB

D

14BN

N71BB

E

16LTBL

74 73

A54BB 14BN
A58 12BN
A71BB 16OR

A54

16BN

G

TRAILER MARKER LIGHT RELAY

(1012-F3)CH9_13

A71BA

16OR

B4

BODY CONTROLLER # J2 (1604)
PDC FOR DFM (1035)

75

TRAILER AUX OR

N12BB

F

14LTBL

A12BB 18DKBL

BODY ACC RELAY (1016-G2)

CH9_16

G

N11-GD

F

12WH

CHASSIS GND

F

A

SPLICE PACK #1

(8803)

CENTER GND

N11-GJ 16WH

E CHASSIS GND SPLICE PACK (8806)

N11-GA 10WH

(4006/4006A)

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 08APR14 AE08058102

SHEET
09B

Figure 276 Body Builder and ECE Tail Light Connection

276

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.18. LIGHT SYSTEM ­ PARK, MARKER, FRONT ­ TURN AND MODESTY PANEL LIGHT, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT

MODESTY LAMP/ CUSTOMER SUPPLIED LIGHTS
(8102)

FRONT RIGHT TURN & PARK / MARKER LIGHT
(8000)

LEFT MODESTY PANEL TURN LIGHT N/ SLEEPER
(8100)
C
FOG LT LONESTAR SE (8203A) CH10_32

BA

BDE

RIGHT MODESTY PANEL TURN LIGHT N/ SLEEPER
(8101)

M11-GB 14WH
M57-AC 16OR M58B 16BN

M56AJ 16OR M54CA 16BN
M54B 16BN M56AD 16OR M54-GCC 16WH

C

A

B

@M56AE 160R
@M54A 16BN

IP/FORWORD CHASSIS (1700) CH9_031

(8100)

B

M56AE 16OR

M11-GDD

A

16WH

C

M54A

16BN

C

A

B (8100)

M56AB 16OR

M58AB 16BN

M11-G 16WH

M54-GBB 16WH

C

A

B

FWD GND (4005)

M57AB 16OR

(8101) B

M11-GBC

A

16WH

M58AC

16BN

C

(8101) C

A

B

J58B 16BN J11GA 16WH J57A 16OR

M57 16OR

M58 14BN

M56 16OR

M58AB 16BN M56AB 16OR
J58A 16BN J11GB 16WH J56A 16OR

J58BA 16BN J11GAA 16WH J57AA 16OR

LEFT HEADLIGHT
CONN. (8001) CH9_31

J56AB 16OR
J11GBB 16WH J58AB 16BN

BODY CONTROLLER #J1 / J2
(1603 / 1604) CH9_09

J58BB 16BN
J11GAB 16WH
J57AB 16OR

J58AA 16BN J11GBA 16WH J56AA 16OR

C

A

B

C

A

B

C

A

B

C

A

B

LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A)

LEFT REAR MODESTY PANEL TURN LIGHT
W/ SLEEPER (8100B)
(OPTIONAL)

RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B) (OPTIONAL)

RIGHT FORWARD MODESTY PANEL
TURN LIGHT (8101A)
@ W/ LONESTAR

CHK

DATE

C HA N GE

REV

REFERENCE

DRAWN

NAME

-

-

CIRC M56AE,M11-GDD WASC 92447S

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

M56AB, M11-GBB RESP. AT R/D 8100.

61802Y 10MAR09 AE08058102

010

Figure 277 Light System ­ Park, Marker, Front ­ Turn and Modesty Panel Light

277

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.19. LIGHT SYSTEM ­ PARK, MARKER, FRONT ­ TURN AND MODESTY PANEL LIGHT, P. 10A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 9

LIGHT SYSTEM - PARK, MARKER, FRONT - TURN AND MODESTY PANEL LIGHT

A11-GAA 14WH

IP/FORWARD CHASSIS (1700)
15

A57A 160R

BODY CONTROLLER #J1
(1603)

A

A57BC

160R

A54-GXE 16WH

GROUND STUD (1004)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GROUND
PLATE)
RIGHT TURN SIGNAL (8054)

A

A57A

B

160R

A54A

16BN

C

*A57B 160R

PASSENGER DOOR HARNESS (3003M)
J

EATON VORAD RT SIDE DISPLAY (1942F)

4

#A57C

160R

G
BODY CONTROLLER #J4
(1604)

FOR PROSTAR W/ SCR *= W/ MIRROR TURN SIGNAL #= W/ COLLISION WARNING

CHK

DATE

C HA N GE

MZMJ 22MAR13 INITIAL RELEASE.

REV

REFERENCE

A 91996P

DRAWN

NAME

23101172 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

91996P 14MAR13 AE08058102

SHEET
10A

Figure 278 Light System ­ Park, Marker, Front ­ Turn and Modesty Panel Light

278

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.20. LIGHT SYSTEM ­ CLEARANCE, ID, P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHT SYSTEM - CLEARANCE, ID

W/ SUNSHADE
BODY CONTROLLER #J2 (1604)

ROOF / IP (2000-3)

D63-GA 16WH

A63-GA 16WH

A 11 -GC A 12WH

PARK, MARKER, CLEARANCE, G ID LAMP

A54 16BN

IP / ROOF (2000-1)

A58T 18BN

D58T 18BN

SUNSHADE

CONNECTOR

A

B

(345 / 2007F)

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

C58A 18BN C58-GA 18WH

C58B 18BN C58-GB 18WH C58C 18BN C58-GC 18WH C58D 18BN C58-GD 18WH C58E 18BN C58-GE 18WH C58F 18BN C58-GF 18WH

A

B

AB

A

B

A

B

AB

CLEARANCE LIGHT (520)

CLEARANCE LIGHT (521)

CLEARANCE LIGHT (522)

CLEARANCE

CLEARANCE

LIGHT (523) LIGHT (524)

N/ SUNSHADE * W/ DAYCAB W/ DUAL CB

BODY CONTROLLER #J2 (1604)

PARK, MARKER, CLEARANCE, G ID LAMP

A54 16BN

IP / ROOF

(2000-1)

A58T 18BN

D58T 18BN

D63-GA 16WH

ROOF / IP
(2000-3) A63-GA
16WH

A11-GCA 12WH

*D63-GL 18WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
ROOF / CONSOLE (2500-B) CH9_041

D58Z 18BN D58-GD 18WH D58M 18BN D58-GE 18WH D58N 18BN D58-GF 18WH D58P 18BN D58-GH 18WH D58R 18BN D58-GJ 18WH

A

B

A

B

A

B

A

B

AB

LEFT CLEARANCE
LAMP (2002M)

LEFT MARKER
LAMP (2003M)

MID MARKER
LAMP (2004M)

RIGHT MARKER
LAMP (2005M)

RIGHT CLEARANCE
LAMP (2006M)

CHK

DATE

CHAN GE

0488 14AUG15 ADDED CKT D63-GL AT

REF DES 2500.

REV

R E FE R EN C E

C 93156B

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
011

Figure 279 Light System ­ Clearance, ID

279

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.21. LIGHT SYSTEM ­ SKIRT LIGHT, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

LIGHT SYSTEM - SKIRT LIGHT

CHAPTER 9

A54-GXB 20WH
A54-GXB 20WH A54XA 16BN
#M54-GE 16VT
#M54-GA 16WH

A57NB 16OR #M54XC 160R
A54X 16BN

FUSE F2-H (1011)

BATTERY FEED CH3_01

A14T 8RD

A14KH 12RD

C4

D4

15A

A54XV 16BN

BODY

CONTROLLER #J4

CUSTOMER

(1601)

SUPPLIED SKIRT

F16

LIGHTS

A54XD 16BN
SKIRT LIGHT RELAY

A1 86

A2 30

BODY

(1010)

CONTROLLER #J1 (1603)

RIGHT FRONT A TURN

A57N 16OR

87

87A 85

B2

B1

CUSTOMER

RIGHT TURN SIGNAL (8053)

A57AA

SUPPLIED LIGHTS (8052)

16OR B

A

A57AC

16OR

B

C

A54A

16BN

A

A54-GXE

16WH

SKIRT LIGHT (8052)
B
C
A

A57B 16OR
A54XC 16BN
A54-GXD 16WH

A54-GXA 16WH

24 #M54X 160R

IP/FWD CHASSIS (1700)

CONNECTION FOR CUSTOMER
SUPPLIED LIGHTS (8050)

#M54XB

A

160R

B

M11-GD 12WH

GROUND ADAPTER
(8800)
A

#M54-GBB 16WH #M11-G 10WH
#M11-GC 12WH

A54-GXC 16WH

#M54-GDD 16WH
#M54-GCC 16WH

GROUND ADAPTER
(1023)
9 A54-GX 16WH

A54-GXA 16WH

RADIATOR GROUND (8600)

A54-GX 16WH

A54XE 16BN A54XA 16BN

1

A11-GCB

14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
# W/LONESTAR

B

A

CONNECTION FOR CUSTOMER SUPPLIED
LIGHTS (8051)

LEFT TURN LAMP (8100-A) CH9_10 MODESTY
LAMP/CUSTOMER SUPPLIED LIGHT
(8102)CH9_31

LEFT SIDE DASH MOUNTED DUAL POST
GND PLATE (4005)

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN C E

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
012

Figure 280 Light System ­ Skirt Light

280

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.22. LIGHT SYSTEM ­ SKIRT LIGHT (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHT SYSTEM - SKIRT LIGHT (CONT)

W/2010 LH FUSEBLOCK

FUSE F10-K (1019)

BATTERY FEED CH3_4A

A14T 8RD

A14KH 16RD

C2

D2

15A

A54XV 16BN

BODY

CONTROLLER #J4

CUSTOMER

(1601)

SUPPLIED SKIRT

F16

LIGHTS

A54XD 16BN
SKIRT LIGHT RELAY

E4 86

D4 30

BODY

(1019)

CONTROLLER #J1 (1603)

RIGHT FRONT A TURN

A57N 16OR

87

87A 85

D3

E3

A57NB 16OR

CUSTOMER

RIGHT TURN SIGNAL (8053)

A57AA

SUPPLIED LIGHTS (8052)

16OR B

A

A57AC

16OR

B

C

A54A

16BN

A

A54-GXE

16WH

#M54XC 160R A54X 16BN

24 #M54X 160R

IP/FWD CHASSIS (1700)

CONNECTION FOR CUSTOMER
SUPPLIED LIGHTS (8050)

#M54XB

A

160R

B

#M54-GE 16VT
#M54-GA 16WH

A54-GXB 20WH
A54-GXB 20WH A54XA 16BN

SKIRT LIGHT (8052)
B
C
A

A57B 16OR
A54XC 16BN
A54-GXD 16WH

A54-GXA 16WH

#M11-G 10WH
#M11-GC 12WH

A54-GXC 16WH

GROUND ADAPTER
(1023)
9 A54-GX 16WH

A54-GXA 16WH

RADIATOR GROUND (8600)

A54-GX 16WH

A54XE 16BN A54XA 16BN

1

A11-GCB

14WH

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
# W/LONESTAR

B

A

CONNECTION FOR CUSTOMER SUPPLIED
LIGHTS (8051)

LEFT SIDE DASH MOUNTED DUAL POST
GND PLATE (4005)

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
12A

Figure 281 Light System ­ Skirt Light (Cont.)

281

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.23. TRAILER LIGHT SYSTEM ­ MARKER, STOP, TAIL, TURN, P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN

BATTERY FEED CH3_01 BATTERY FEED CH3_34

#A14 6RD *A14 4RD

BODY CONTROLLER #J4
(1601)
LEFT TURN F13 SIGNAL

RIGHT TURN
SIGNAL

E15

GROUND ADAPTER
(1023)

A56C 18OR

2

A56-GT

18WH

1 A11-GCB 12WH

A56T

12OR

H1

H2

85 87A

87

86 J2

30 J1

IP / CENTER CHASSIS (1701) CH9_14,15
TRAILER LEFT TURN RELAY (1011)

(A56J)

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

FUSE F2-A

(1011)

E1

F1

15A

A14FC 12RD

A14F 8RD

A57C 18OR

A57T
12OR H3 H4

IP / CENTER CHASSIS (1701) CH9_14,15

85

87A TRAILER RIGHT

87

TURN RELAY

(1011)

A57-GT 18WH

A14H 8RD

MARKER LIGHT
SIGNAL

F14

A54C 18BN

TAIL LIGHT SIGNAL

E10

A68 18BN

A58-GT 18WH

30

FUSE F2-C

86

(1011)

J4

J3

E3

F3 A14FD

(A57J)

15A

12RD

A58 12BN

A54BB 14BN

IP/CTR CHASSIS (1701)CH9_9B

A58T E3 F3 12BN

IP/CTR CHASSIS (1701)CH9_14,15

85 87A

87

TRAILER MARKER

LIGHT RELAY

(1012)

86

30

FUSE F3-D

F4

E4

(1012)

C4

D4

A14HA

(A58J)

12RD

20A

A68T

E1

F1 12BN

IP / CENTER CHASSIS (1701) CH9_14,15

85 87A TRAILER TAIL

87

LIGHT RELAY

(1012)

A68-GT 18WH

TRAILER STOP
LIGHT SIGNAL

F15

A70C 18OR

* SINGLE BATTERY FEED # DUAL BATTERY FEED
W/ LOAD SHEDDING

A70-GT 18WH

86 F2
G3 85
86 J4

CHK

DATE

CHAN GE

0488 20MAY14 ADDED CIRC A58,A54BB

AT R/D 1012 IN CAV F3.

REV

R E FE R EN C E

D 92447S

30

FUSE F3-B

(1012)

E2

C2

D2 A14HB

(A68J)

12RD

20A

J3 87

A70T 12OR

IP / CENTER CHASSIS (1701) CH9_14,15

87A

TRAILER STOP LIGHT RELAY

(1016)

30

FUSE F7-D

(1016)

G4

E4

F4

(A70J)

30A

A14HC 12RD

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
013

Figure 282 Trailer Light System ­ Marker, Stop, Tail, Turn

282

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.24. TRAILER LIGHT SYSTEM ­ MARKER, STOP, TAIL, TURN (CONT.), P. 13A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TRAILER LIGHT SYSTEM - MARKER, STOP, TAIL, TURN (CONT)

BATTERY FEED CH3_01A BATTERY FEED CH3_34A

W/ 2010 LH FUSEBLOCK

BODY CONTROLLER #J4
(1601)

GROUND ADAPTER
(1023)

GROUND (1027) CH3_42

LEFT TURN F13 SIGNAL

2 A56-GT 18WH

1 A 11 -GC B 12WH

A11 - GW 1 16WH
A56C 18OR
85

A56T

12OR

C1

C2

87A 87

86 D2

30 D1

IP / CENTER CHASSIS (1701) CH9_14,15
TRAILER LEFT TURN RELAY (1015)

#A14 6RD *A14 4RD

A56J 120R

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

FUSE F4-D (1013)
H4 15A G4

A14FC 12RD

A14F 8RD

RIGHT TURN
SIGNAL

E15

A57C 18OR

A57T
12OR C3 C4

IP / CENTER CHASSIS (1701) CH9_14,15

85 87A TRAILER RIGHT

87

TURN RELAY

(1015)

A57-GT 18WH

86 D4

30
D3 A57J 120R

FUSE F4-H (1013)

F4

E4 A14FD

15A

12RD

A14H 8RD

MARKER LIGHT
SIGNAL

F14

A54C 18BN

TAIL LIGHT SIGNAL

E10

A68 18BN

A58-GT 18WH

A58T E1 F1 12BN

IP/CTR CHASSIS (1701)CH9_14,15

85 87A

87

TRAILER MARKER

LIGHT RELAY

(1012)

86

30

FUSE F4-C

F2

E2 A58J

(1013)

H3

G3

A14HA

12BN

20A

12RD

A68T

D4

D3 12BN

IP / CENTER CHASSIS (1701) CH9_14,15

85 87A TRAILER TAIL

87

LIGHT RELAY

(1010)

A68-GT 18WH

TRAILER STOP
LIGHT SIGNAL

F15

A70C 18OR

* SINGLE BATTERY FEED # DUAL BATTERY FEED
W/ LOAD SHEDDING

A70-GT 18WH

86 C3
D3 85
86 F4

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

F3 87

30

FUSE F4-M

(1013)

C4 A68J 12BN
A14TFR

D4

C4 A14HB

20A

12RD

16RD

A70T 12OR

IP / CENTER CHASSIS

(1701) CH9_14,15

87A TRAILER STOP

LIGHT RELAY

(1012)

30

FUSE F4-T

(1013)

D4

A70J B4

A4

120R

30A

A14HC 12RD

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
13A

Figure 283 Trailer Light System ­ Marker, Stop, Tail, Turn (Cont.)

283

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.25. TRAILER SOCKET ­ BACK OF CAB, P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

TRAILER SOCKET - BOC

TRAILER LEFT TURN RELAY
(1015) CH9_13A
TRAILER LEFT TURN RELAY
(1011) CH9_13
TRAILER RIGHT TURN RELAY
(1011) CH9_13
TRAILER RIGHT TURN RELAY
(1015) CH9_13A
TRAILER MARKER LIGHT RELAY
(1012) CH9_13
TRAILER MARKER LIGHT RELAY
(1012) CH9_13A

@A56T 12OR
A56T 12OR

IP / CENTER CHASSIS (1701)
5

6 A57T 12OR

N56T 10YL
N57T 10LTGN

@A57T 12OR
7 A58T 12BN

N58T 10BK

@A58T 120R

N56T

B

10YL

TRAILER CONNECTOR 2 (9779F1/9779F)
B
C
A
SLEEPER TRAILER SOCKET #2-TG (9781F)

CHAPTER 9

ABS TRAILER SOCKET (9902)

YL

YL

GN

GN

BK

BK

TRAILER TAIL LIGHT RELAY
(1010) CH9_13A

@A68T 12BN

N57T

C

10LTGN

TRAILER CONNECTOR 1

N58T 10BK

(9780M / 9780M1

A

/ 9784M)

TRAILER TAIL

8

B

LIGHT RELAY

A68T

N68T

(1012) CH9_13

12BN

10BN

TRAILER STOP

9

LIGHT RELAY

A70T 12OR

N70T 10RD

C

(1016) CH9_13

TRAILER STOP LIGHT RELAY
(1012) CH9_13A

@A70T 12OR

TRAILER ABS ECU

10

A

RELAY

A94T

N94T

(1017) CH10_06

12GY

10DKBL

BN

BN

RD

RD

BL

BL

AUXILIARY TRAILER SWITCH
(1110M)CH9_16

11 #A72V
12OR

AUXILIARY TRAILER RELAY
(1016)CH9_16

*A72V 12DKBL

D N72V 12DKBL SLEEPER
TRAILER SOCKET #1-TG
(9782M)

N68T

10BN

B

N70T

10RD

C

WH

WH

ON LEFT SIDE FRAME
RAIL NEAR BATTERY TRAY
AUX TRAILER SOCKET (9902)

RD

RD

BN

BN

BK

BK

N94T

10DKBL

A

GN

GN

YL

YL

BL

BL

N72V

* W/ AUX ISO TRAILER SOCKET

12DKBL

# W/ SECONDARY INSTRUMENT CLUSTER

@ W/2010 LH FUSE BLOCK

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

C 92715R

D

GROUND STUD

WH

WH

(LOCATED AT LEFT SIDE

DASH MOUNTED DUAL

POST GND PLATE)

D RAW N
300422
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHE ET
014

Figure 284 Trailer Socket ­ Back of Cab

284

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.26. TRAILER SOCKET ­ BACK OF CAB AND END OF FRAME, P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9

TRAILER SOCKET - BOC AND EOF

TRAILER CONNECTOR 1
(9715M)

TRAILER

EOF TRAILER

SOCKET 1

SOCKET

(9790M / 9790MA) (9902)

C N94W
10DKBL A
N70W
10RD B
N68W
10BN

R94W 10DKBL
R70W 10RD
R68W 10BN

C

BL

BL

A

RD

RD

B

BN

BN

TRAILER CONNECTOR 2
(9716F)

TRAILER SOCKET 2 (9789F / 9789FA)

B N56W

10YL

C N57W

10LTGN

N58W

A

10BK

B R56W
10YL C
R57W
10LTGN A
R58W
10BK

YL

YL

GN

GN

BK

BK

TRAILER LEFT TURN RELAY
(1015) CH9_13A
TRAILER LEFT TURN RELAY
(1011) CH9_13

IP / CENTER

CHASSIS @A56T (1701) 12OR

5 A56T

N56T

12OR

10YL

ON REAR END OF LEFT SIDE
FRAME RAIL TRAILER CONNECTOR 2 (9779F / 9783F)
B N56U 10YL

WH

WH

ABS TRAILER SOCKET (9902)

YL

YL

TRAILER RIGHT

6

TURN RELAY (1011) CH9_13

A57T 12OR

TRAILER RIGHT TURN RELAY (1015)

@A57T 12OR

CH9_13A

7

TRAILER MARKER LIGHT RELAY

A58T 12BN

1012) CH9_13,3A

@A58T

12BN

TRAILER TAIL

LIGHT RELAY

8

(1012) CH9_13

A68T

12BN

TRAILER TAIL

LIGHT RELAY

@A68T

(1010) CH9_13A

12BN

9

TRAILER STOP LIGHT RELAY
(1016) CH9_13

A70T 12OR

TRAILER STOP

@A70

10

LIGHT RELAY

12OR

(1012) CH9_13A

TRAILER ABS ECU RELAY

A94T 12GY

(1017) CH10_06

AUXILIARY TRAILER SWITCH
(1110M)CH9_16

11 #A72V 12OR

N57T 10LTGN
N58T 10BK
N68T 10BN
N70T 10RD
N94T 10DKBL
N72V 12DKBL

C N57U 10LTGN

N58U

A

10BK

TRAILER CONNECTOR 1 (9780M / 9784M) B
N68U 10BN

C
N70U 10RD
A

N94U 10DKBL

#N72V

10DKBL

D

AUXILIARY TRAILER RELAY
(1016)CH9_16

*A72V 12DKBL

W/ ISO TRAILER SOCKET

AUXILIARY TRAILER SWITCH
CH9_16C

@A72V 12OR

W/ TRAILER & AUX SOCKET
LEFT SIDE DASH MOUNTED

DUAL POST GND

* W/ AUX ISO TRAILER SOCKET

PLATE

# W/ SECONDARY INSTRUMENT CLUSTER @ W/2010 LH FUSE BLOCK

AUX TRAILER SOCKET

(9902)

WH YL GN BK BN RD BL

WH YL GN BK BN RD BL
WH

GN

GN

BK

BK

BN

BN

RD

RD

BL

BL

WH

ON LEFT SIDE FRAME RAIL NEAR BATTERY TRAY

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

C 92715R

D RAW N
300422
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHE ET
015

Figure 285 Trailer Socket ­ Back of Cab and End of Frame

285

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.27. TRAILER SOCKET WITH RUSSIAN PROSTAR, P. 15A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
TRAILER SOCKET W/ RUSSIAN PROSTAR

BATTERY FEED

CONVERTER 24V (1240)

+-
TRAILER SOCKET CONN 3
CH09_16A

A14 6RD

A14HH 8RD

A14H 8RD

A14HJ 16GY

A14E 16RD

ABS BRKR
(1035) A14AE
E3 10A E4 16RD

A11-GAE 18WH

ABS 10A RELAY (1035)

B3 30 A3 85

A1 87
B1 86

IP / CENTER
(1701-11) A94TE
16GY

A94T 16RD

(1012)

A14HB

C2

D2 12RD

10A

N94TE 16GY

A14J 16RD

REAR FOG BRKR

(1035)

A14AJ

D11 D12 10A

16RD

A11-GAJ

18WH

B9 30
A9 86

REAR FOG 10A RELAY
(1035)

F2

A11-G 14WH

1

5

9

14

A64-GA 16WH

A7 A64TLA

87

16GY

B7 85

A64TL1 16YL

IP / CENTER (1701-26) N64TLA 16YL

TRAILER SOCKET CONN 3 (9786) CH09_16A

A64 16YL

E11 REAR FOG

A64A1

16YL

A14FTR

16RD

E2

TRAILER TAIL LIGHT

E1 F1

(1012)

BCM J4 (1601)

REAR FOG LIGHT

IP / CENTER (1701F-2)

(9332-A)

FOG LIGHT (9331-A)

N64A

R64A

18YL

16YL

NEG STUD (1004)

GROUND (1027)

FOG LIGHT (9330)

CHK

DATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R E FE R EN C E

A 90656P

DRAWN

NA ME

23101301 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

90656P 07JUN13 AE08058102

SHEET
15A

Figure 286 Trailer Socket with Russian ProStar

A64A 16YL S11-GV 16YL S64A 16YL

286

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.28. TRAILER SOCKET WITH RUSSIAN PROSTAR (CONT.), P. 15B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TRAILER SOCKET W/ RUSSIAN PROSTAR (CONT)

BATTERY FEED

+

W/2010 LH FUSEBLOCK -

CONVERTER 24V (1240)

6RD

A14

A14HH 8RD

8RD

A14H

A14HJ 16GY

A14E 16RD

ABS BRKR
(1035) A14AE
E3 10A E4 16RD

A11-GAE 18WH

ABS 10A RELAY (1035)

B3 30 A3 85

A1 87
B1 86

A94TE

16GY

FUSE F4-M

A14T (1013)

16RD D4

C4

10A

A14HB 12RD

A14J 16RD

REAR FOG BRKR

(1035)

A14AJ

D11 D12 10A

16RD

A11-GAJ

18WH

B9 30
A9 86

A7 A64TLA

87

16YL

B7 85

A64TL1 16YL

11 26

IP/CTR CHASSIS (1701)

A64 16YL

E11 REAR FOG

REAR FOG 10A RELAY
(1035)
C3 85

A64A1 16YL
C4

A14FTR
16RD 30

BCM J4 (1601)

A11-G 14WH

1

5

9

14

A64-GA 16WH

86 D4

TRAILER

TAIL

LIGHT

87

(1010)

87A

D3

REAR FOG LIGHT

IP / CENTER (1701/1701F)

(9332-A)

FOG LIGHT (9331-A)

N64A

R64A

18YL 2

16YL

NEG STUD (1004)

GROUND (1027)

A64A 16YL S11-GV 16YL S64A 16YL

FOG LIGHT (9330)

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
15B

Figure 287 Trailer Socket with Russian ProStar (Cont.)

287

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.29. TRAILER SOCKET ­ AUXILIARY, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TRAILER SOCKET - AUXILIARY

ACCESSORY RELAY #2, 4 (1011 / 1012) CH3_09

GAUGE CLUSTER #1 (1500)

BATTERY 2

DIMR OUT2

6

PANEL LT

FUSE F2-G (1011)

A14EE D3

C3

16RD

15A

A14JA 12RD

A62DA 16DKBL

A14J 8RD

&A14 4RD

BATTERY FEED CH3_34

**A14 6RD

BATTERY FEED CH3_01

A62DG 18DKBL

-

+

10 8

A72B 160R

DIGITAL IN # 2 10

A72D 18OR

AUXILIARY TRAILER SWITCH (1110M)

4 5B
6
1

DIGITAL IN # 1 9

A72C 18OR

2B 3

A109C 18GY

GROUND 1

A11-GKE 16WH

A11-GCA 12WH

9 7

GROUND STUD

(LOCATED AT LEFT SIDE DASH MOUNTED

-

+

DUAL POST GND PLATE)

#A72V

A72B

4

IP / CENTER

12OR

14OR

CHASSIS

(1701) CH9_14,15

##A72V

12DKBL

W/ AUX ISO TRAILER SOCKET ELECTRONIC GROUND

BATTERY FEED
CH3_02
BATTERY FEED
CH3_02
BATTERY FEED
CH3_35

**A14Y 6RD
*A14W 6RD
&A14 4RD

A14R 8RD
&A14M 8RD

CTR CHASSIS/IP (1701) CH9_9B

A14RB 12RD

&& W/ ISO 7638-2 ABS TRAILER SOCKET N/ SWITCH
@ W/ TRAILER SOCKET W/ SW CONTROLLED CENTER PIN
@@ W/ EOF TRAILER SOCKET & SINGLE BATTERY FEED * DUAL BATTERY FEED
N/ LOAD SHEDDING ** DUAL BATTERY FEED
W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT
CLUSTER

BATTERY FEED
CH3_35

&A14 4RD

&A14M 8RD

A72A 12OR

F2

FUSE F7-B (1016)
E2

25A/ 10A

A12BB 18DKBL
A72-G 18WH

GAUGE CLUSTER #2 (1501)

A72-GB 18WH

GROUND ADAPTER (1023)

A14SC 12RD

11

A72-GA

AUXILIARY

18WH

TRAILER

RELAY

(1016) G2

J2

87A

85

A72AJ

FUSE F7-G

87

16OR

(1016) CH3_06

14

BODY CONTROLLER #J4

(1601)

30

86

J1

G1

A72 18OR

E11 TRAILER AUX CIRCUIT

@A72A 12OR @@A14BA 14RD &&A72AD 12OR

BATTERY FEED
CH3_02

**A14Y 6RD
*A14W 6RD

FUSE F7-B (1016)

A14R 8RD

A14RB F2

E2

12RD 25A/10A

TRLR SPARE#3 (1123M) CH10_31

A72CG 18OR

1 A11-GCB
12WH
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

CHK

DATE

CHAN GE

0488 20MAY14 ADDED CIRC A12BB &

A72CG IN R/D 1016.

REV

R E FE R EN C E

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
016

Figure 288 Trailer Socket ­ Auxiliary

288

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.30. TRAILER SOCKET ­ AUXILIARY WITH RUSSIAN PROSTAR, P. 16A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TRAILER SOCKET - AUXILARY W/ RUSSIAN PROSTAR

F13 CONVERTER ENABLE

A14BC 16PK

BCM J4 (1601)
A14BC2 16PK

@A14BC2 16PK
@A11-GW1 16WH

D2 D1

86

30

@A94Y 16GY

85 C1

TRAILER LEFT

TURN RELAY

87 87A

@(1015)

C2 @A94X
16GY

A14BC1 16PK

J2

86 30

J1

CONVERTOR 24V (1242)

H1

85

A11 - G W1 16WH

87 87A H2

TRAILER LEFT TURN RELAY (1011)
A94X 16GY

ISOLATOR 12V (1239)

GROUND (1027) CH3_42

A11-GW 16WH

A94Y

ISOLATOR BRKR

16GY

A94YA

(1035)

A94YB

16GY

B12

B11 16GY

5A

86

2

5 30

ISO 24V (1241)

TRAILER SOCKET

AUX RELAY

IP / CENTER

CONN3

87

(1950)

(1701)

(9786)

85

1

3

A 11 - G W2 16WH

A94W 16GY

70

A 94 WA 16GY

N94W

C

16GY

RIGHT BANK OPT. WIRING LIGHT (1510) CH08_006

A94TA 12YL
ABS 10A RELAY (1035)
CH09_15A

11

A94TE 16GY

N94TE

B

16GY

REAR FOG RELAY

26 A64TLA

N64TL

(1035)

16YL

16BK

D

CH09_15A

N94-G

A

16WH

@ W/2010 LH FUSE BLOCK

ISO-7638 TRAILER ABS GND
(9791)

CHK
-

DATE

C HA NGE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN CE

B 92715R

DRAWN
310519
RELEASE NO.
90656P

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

04JUN13 AE08058102

SH EE T
16A

Figure 289 Trailer Socket ­ Auxiliary with Russian ProStar

289

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.31. AUXILIARY TRAILER SOCKET WITH 500K BAUD RATE, P. 16B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
AUXILIARY TRAILER SOCKET W/500K BAUD RATE

FUSE F7-T (1016) CH3_9A,9C PARK BRAKE PRESSURE SWITCH (8454) CH10_006

W/2010 LH FUSEBLOCK

GAUGE CLUSTER #1 (1500)

FUSE F4-G (1013)

BATTERY 2

DIMR OUT2

6

PANEL LT

F3 A14EE

E3

16RD

15A

A62DA

16DKBL

A14JA 12RD

1 12

DIGITAL IN # 2 10

PANEL LT (1021)

A62BD 18DKBL

DRIVER DOOR (3000) CH4_05

A72D 18OR

A72GB 18WH

&A14 4RD

BATTERY FEED CH3_34A

A14J 8RD

**A14 6RD

BATTERY FEED CH3_01A

A62DG 18DKBL

-

+

10

AUXILIARY

TRAILER

SWITCH

(1110M)

4

6 1

8 5B

A72B 16OR A72EB 18OR

DIGITAL IN # 1 9

A72C 18OR

2B 3

W/ AUX ISO TRAILER SOCKET
A109C 18GY

GROUND
IP / CENTER CHASSIS
(1701) CH9_14,15

A11-GKE

1

16WH

A11-GCA 12WH

GROUND STUD

(LOCATED AT LEFT

SIDE DASH MOUNTED

DUAL POST GND PLATE)

#A72V 12OR

A72B 14OR

BATTERY FEED
CH3_02A
BATTERY FEED
CH3_02A
BATTERY FEED
CH3_35A

**A14Y 6RD
*A14W 6RD
&A14 4RD

A14R 8RD
&A14M 8RD

A14RB 12RD
A72EC 18OR A72F 16OR

9 7

A72ED 18OR A72FA 18OR
A72-G 18WH
A72-GA 18WH

-

+

4

ELECTRONIC GROUND

GAUGE CLUSTER #2

(1501)

A72-GB 18WH

GROUND ADAPTER (1023)

11

A72A 12OR

C2

&& W/ ISO 7638-2 ABS TRAILER SOCKET N/ SWITCH
@ W/ TRAILER SOCKET W/ SW CONTROLLED CENTER PIN
@@ W/ EOF TRAILER SOCKET & SINGLE BATTERY FEED * DUAL BATTERY FEED
N/ LOAD SHEDDING ** DUAL BATTERY FEED
W/ LOAD SHEDDING # W/ AUX ISO TRAILER SOCKET ## W/ SECONDARY INSTRUMENT
CLUSTER
*@ W/500K BAUD RATE

BATTERY FEED
CH3_35A

&A14 4RD

&A14M 8RD

FUSE F9-K

(1018)

25A/ 10A

D2

AUXILIARY TRAILER RELAY (1017) A2

87A 87

30 C1

BATTERY FEED
CH3_02A

**A14Y 6RD
*A14W 6RD

A14R 8RD

FUSE F9-K (1018)

A14RB

12RD C2

D2

25A/10A

A14SC 12RD

C2 85
86 A1

BODY CONTROLLER #J4 (1601)

A72 18OR

E11 TRAILER AUX CIRCUIT

14

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
*@A72F 16OR
*@A12H 1 8LT BL *@A12E 18LTBL
A72AJ 16OR

1 A11-GCB
12WH
FUSE F7-T (1016) CH3_9C
BODY CONTROLLER (1606) CH3_9B
FUSE F7-L (1016) CH3_06A

@A72A 12OR @@A14BA 14RD &&A72AD 12OR A14CM 12RD A14TC 16GY

BATTERY FEED
(1000B) CH3_35A

A14 4RD

A14J 8RD

FUSE F4-J (1013) A14JC 10RD A110A B1

A72CG 18OR

3

TRLR SPARE #3

(1123M)

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN C E

C 94106N

DRAWN
MJV0370
RELEASE NO.

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

92715R 17SEP14 AE08058102

16B

Figure 290 Auxiliary Trailer Socket with 500K Baud Rate

290

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.32. FLOOR LIGHT, P. 17

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 9
FLOOR LIGHT

N/ LOAD SHEDDING

BATTERY FEED CH3_02
BATTERY FEED CH3_02
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14K 8RD

A14KB 12RD

A63JJ 20DKBL

FUSE F1-C

(1010)

A63JV F3

E3

18DKBL

5A

BODY CONTROLLER #J4
(1601)
FLOOR LIGHT RELAY E5

D3 86

A63J 20DKBL

85 C3

87 C4

D4 30
87A

FLOOR LIGHT RELAY (1010)

W/ DAY CAB OR W/ SLEEPER

A63JB 18DKBL

IP / SLEEPER (5000-7)

A63JA 18DKBL

H63JB 18DKBL

W/ SLEEPER

A63-GAJ 18WH
A11-GAA 14WH

H63JBA 18DKBL H63-GJA
18WH H11-GSN
10WH H11-GSK
10WH H63-GJB 18DKBL H63JBB 18DKBL

A

B

BA

GROUND STUD

(1004) (LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST GND PLATE)

A

B

GROUND STUD

(LOCATED IN SLPR

LEFT FLOOR LIGHT
(5128)

REAR FACE OF FRONT LEFT BUNK PANEL)

RIGHT FLOOR LIGHT
(5129)

FLOOR LIGHT (1907)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

0486 03JAN12 ADDED: CIRC A63-GAJ & B 75116N

300422
RELEASE NO.

A11-GAA,LONESTAR IN TITLE.RMVD CONN 1003. 61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
017

Figure 291 Floor Light

291

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.33. CRESCENT LIGHT LONESTAR, P. 17A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 9
CRESENT LIGHT LONESTAR

N/ LOAD SHEDDING

BATTERY FEED CH3_02
BATTERY FEED CH3_02
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14K 8RD

A14KB 12RD

A63JJ 20DKBL

FUSE F1-C

(1010)

A63JV F3

E3

18DKBL

5A

BODY CONTROLLER #J4
(1601)
FLOOR LIGHT RELAY E5

D3 86

A63J 20DKBL

85 C3

87 C4

D4 30
87A

FLOOR LIGHT RELAY (1010)

A63JB 18DKBL

IP / SLEEPER (5007-7)

H63JB 18DKBL

H63JBA 18DKBL H63-GJA
18WH H11-GSN
10WH H11-GSK
10WH H63-GJB 18DKBL H63JBB 18DKBL H63-GSD 18WH H63SJC 18DKBL

A

B

B

A

B

A

LEFT CRESENT LIGHT
(5128)

GROUND STUD

(LOCATED IN SLEEPER

REAR FACE OF

FRONT LEFT

CENTER

BUNK PANEL

CRESENT LIGHT

(5004)

(5129)

RIGHT CRESENT LIGHT
(5126)

CHK

DATE

CHAN GE

0486 30DEC11 INITIAL RELEASE.

REV

R E FE R EN C E

A 82357E

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

19DEC11 AE08058102

SHEET
17A

Figure 292 Crescent Light LoneStar

292

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.34. CRESCENT LIGHT LONESTAR (CONT.), P. 17B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/ 2010 LH FUSEBLOCK

CHAPTER 9
CRESENT LIGHT LONESTAR (CONT)

N/ LOAD SHEDDING

BATTERY FEED CH3_02A
BATTERY FEED CH3_02A
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14K 8RD

A14KB 12RD

A63JJ 20DKBL

FUSE F2-B

(1011)

A63JV H2

G2

18DKBL

5A

BODY CONTROLLER #J4
(1601)
FLOOR LIGHT RELAY E5

A4 86

A63J 20DKBL

85 B4

A3 30
87 87A
B3

FLOOR LIGHT RELAY (1015)

A63JB 18DKBL

IP / SLEEPER

7

(5000A/5000)

H63JB 18DKBL

H63JBA 18DKBL H63-GJA
18WH H11-GSN
10WH H11-GSK
10WH H63-GJB 18DKBL H63JBB 18DKBL H63-GSD 18WH H63SJC 18DKBL

A

B

B

A

B

A

LEFT CRESENT LIGHT
(5128)

GROUND STUD

(LOCATED IN SLEEPER

REAR FACE OF

FRONT LEFT

CENTER

BUNK PANEL

CRESENT LIGHT

(5004)

(5129)

RIGHT CRESENT LIGHT
(5126)

CHK

D ATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R EFER E NC E

A 92715R

D RAW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO .

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHE ET
17B

Figure 293 Crescent Light LoneStar (Cont.)

293

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.35. FLOOR LIGHT, P. 17C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

FLOOR LIGHT

CHAPTER 9

W/2010 LH FUSEBLOCK N/ LOAD SHEDDING

BATTERY FEED CH3_02A
BATTERY FEED CH3_02A
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14K 8RD

A14KB 12RD

A63JJ 20DKBL

FUSE F2-B

(1011)

A63JV H2

G2

18DKBL

5A

BODY CONTROLLER #J4
(1601)
FLOOR LIGHT RELAY E5

A4 86

A63J 20DKBL

85 B4

A3 30
87 87A
B3

FLOOR LIGHT RELAY (1015)

W/ DAY CAB OR W/ SLEEPER

A63JB 18DKBL

IP / SLEEPER

7

(5000A/5000)

A63JA 18DKBL

H63JB 18DKBL

W/ SLEEPER

A63-GAJ 18WH
A11-GAA 14WH

H63JBA 18DKBL H63-GJA
18WH H11-GSN
10WH H11-GSK
10WH H63-GJB 18DKBL H63JBB 18DKBL

A

B

B

A

GROUND STUD (1004)
(LOCATED AT LEFTB SIDE DASH MOUNTED DUAL POST
GND PLATE)

A

B

CHK
-

DATE
-

GROUND STUD

(LOCATED IN SLPR

LEFT FLOOR LIGHT
(5128)

REAR FACE OF FRONT LEFT BUNK PANEL)

RIGHT FLOOR LIGHT
(5129)

FLOOR LIGHT (1907)

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
17C

Figure 294 Floor Light

294

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.36. DOME AND ACCENT LIGHT ­ SLEEPER, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER

N/ LOAD SHEDDING BATTERY FEED CH3_02,02A
BATTERY FEED CH3_02,02A
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14R 10RD

A14RD 12RD

*A14R 8RD

*A14RD 12RD

FUSE F7-A (1016)

F1

E1

30A

FUSE F2-K

(*1011) *A14VA

C2

D2 10RD

BODY CONTROLLER #J4
(1601)
DOME LIGHT
F2

A14VA 10RD A63C 18DKBL

RIGHT

RIGHT

SLEEPER SLEEPER

AUX ACCENT

ACCENT LIGHT

LIGHT (5106)

(5104)

SLEEPER DOME LIGHT
(5107)

LEFT

LEFT

SLEEPER SLEEPER

AUX

ACCENT

ACCENT LIGHT

LIGHT (5105)

(5103)

IP / SLEEPER

(5000A/5000) 1

37

H14VA 10RD

AC

A

C

A

BCD

AC

AC

GROUND STUD (LOCATED IN SLPR
REAR FACE OF FRONT LEFT BUNK PANEL)

H14VAA 16RD

H1-B1 10A
H1-C1

SLEEPER FUSE BLOCK
(5001)

DOME / FLOOR (5124) CH9_19
H11-GSN 10WH

V63-GBE 18WH
V63-GBC 18WH V63 D 18DKBL V63EB 18DKBL
V63-GBD 18WH
V63-GBB 18WH

H63C 18DKBL

H14VAB 16RD

H63HB 16DKBL H63-GB
16WH

V63HBE 18DKBL V63HBC 18DKBL V63-GA 18WH
V9NCB 18GY V63HBD 18DKBL V63GHBB 18DKBL

H63DV 18DKBL

H63-GD 18WH

ROOF HARNESS (5102)

A V63HB 18DKBL

63HB 18DKBL

T-RAIL (1000)
1

V63-GB 18WH
V63D 18DKBL
V9NCB 18GY
V63EB 18DKBL

B 63-GB

18WH

C 63D

18DKBL

E

H109SB

H109S

18GY

18GY

F H63EB 18DKBL

H63E 18DKBL

2

3

H63D

18DKBL 4
H109S

18GY

6 H63E
18DKBL

C3 30

SLEEPER DOME
LIGHT RELAY (5001) A3
86

87

87A

85

A4

C4

IP / SLEEPER (5000) CH9_19

* W/2010 LH FUSE BLOCK

GROUND STUD IN (LOCATED IN SLEEPER
REAR FACE OF FRONT LEFT BUNK PANEL)

H63EA 18DKBL
H109SA 18GY

7 H63EA 18DKBL
5 H109SA 18GY

DOME / FLOOR LIGHT (5124) CH9_19

H11-GSK 10WH

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

C 92715R

D RAW N
300422
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHE ET
018

Figure 295 Dome and Accent Light ­ Sleeper

295

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.37. DOME AND ACCENT LIGHT ­ SLEEPER LONESTAR, P. 18A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER LONESTAR

N/ LOAD SHEDDING BATTERY FEED CH3_02,02A
BATTERY FEED CH3_02,02A
W/ LOAD SHEDDING

A14W 6RD
A14Y 6RD

A14R 10RD
@A14R 8RD

A14RD 12RD
@A14RD 12RD

FUSE F7-A (1016)

F1

E1

30A

FUSE F2-K

(1011) @A14VA

C2

D2 10RD

30A

BODY CONTROLLER #J4
(1601)
DOME LIGHT
F2

A14VA 10RD A63C 18DKBL

CAB/SLEEPER (5000A/5001)

1

37

H14VA 10RD

H14VAA 16RD

H1-B1 10A
H1-C1

SLEEPER FUSE BLOCK
(5001)

H63C 18DKBL

H14VAB 16RD

H63DV 18DKBL

ROOF HARNESS (5103)
7 H63-GB 16WH

6

H63D

18DKBL

5 H63L
16DKBL

H11-GSN 10WH

C3 30

87A

GROUND STUD

A4

(LOCATED IN SLPR

REAR FACE OF

FRONT LEFT

BUNK PANEL)

(5004)

H14VAB 16RD

SLEEPER FUSE BOX
(5001) CH3_02

SLEEPER DOME
LIGHT RELAY (5001) A3
86
87
85 C4

@ W/2010 LH FUSEBLOCK

GROUND STUD IN (LOCATED IN SLEEPER
REAR FACE OF FRONT LEFT BUNK PANEL) (5004)

CHK
-

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN C E

B 92715R

DRAWN
300422
RELEASE NO.
82357E

H11-GSK 10WH

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19DEC11 AE08058102

SHEET
18A

Figure 296 Dome and Accent Light ­ Sleeper LoneStar

H63-GD 18WH

296

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.38. DOME AND ACCENT LIGHT ­ SLEEPER (CONT.), P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER (CONT)

T-R AI L (1000) CH9_18
A63F 18DKBL

H63E 18DKBL
H63EA 18DKBL
IP / SLEEPER 33 (5000)

SLEEPER CONTROL PANEL SWITCH INTERCONNECT (5125)

F H63F
18DKBL

H63F 18DKBL

H62AT 18DKBL
H62AB 18DKBL

NO IDLE APU (5234) CH12_06

ENGINE AUTO S/S (5700)

DOME / FLOOR LIGHT (5124)

CH7_15 1

GAUGE CLSTR #1
(1500) CH8_10

32 A63E 18DKBL

B

3

H63EA

18DKBL

E

2B

H109SA

18GY

31 A62A

H62A

H62AS

D

H62AS

8 H62K

18DKBL

18DKBL

18DKBL

18DKBL

18DKBL

H62AU

H11-GSN

H11-GSJ

C H62-GSD

H62-GSD

18DKBL

9

10WH

18WH

GROUND STUD (LOCATED IN SLEEPER

18WH

18WH

H62-GA

18DKBL

7

H62A

REAR FACE OF FRONT

18DKBL

LEFT BUNK PANEL)

SLEEPER HVAC CONTROLLER (5216)

17

H62AH

18DKBL

NO IDLE CONTROLLER C1

17

H62AH 18DKBL

(5210)

T-R AI L (1000) CH9_18

H109SA 18GY
H109S 18GY

BATTERY FEED
CH3_02,2A

H63HB 16DKBL BATTERY FEED CH3_02,2A

W/ NO IDLE CONTROL
A H G

H62D 18DKBL

W/ AUTO S/S

H62A 18DKBL

ACCENT LIGHT ON / OFF (5126)

2B H63 18DKBL
3

7 H62C 18DKBL
8

H63-GSF 18WH

H63SA 16DKBL

W/ AUTO S/S & N/ NO IDLE HVAC-BERGSTORM

**A14Y 6RD

*A14W 6RD

H11-GSJ 18WH

H1-A2

SLEEPER

GAUGE CLUSTER#2

FUSE

10A

BLOCK

9

(1501) CH8_10 (5001)

H1-B2

NO IDEL ENGINE HEAT (5222) CH07_09

H14VAC 16RD

A109S 18GY

%A14R 8RD A14R 10RD

ACCENT LIGHT DIMMER (512)

H11-GSN 10WH

22

A

H63A

BL

18DKBL

%A14RD 12RD A14RD 12RD

C H63HB

H14VA 10RD

FUSE F7-A

(1016)

1

A14VA

F1

E1

30A

10RD

GROUND STUD

FUSE F7-K (1011) %A14VA

(LOCATED IN SLEEPER

IP / SLEEPER REAR FACE OF FRONT

(5000)

LEFT BUNK PANEL)

C2 30A D2 10RD * N/ LOAD SHEDDING ** W/ LOAD SHEDDING % W/2010 LH FUSE BLOCK

W/ AUTO S/S & N/ NO IDLE HVAC-BERGSTORM
W/ NO IDLE WEBASTO/ ESPAR

18DKBL
B H63-GSF 18DKBL
F H62-GB 18DKBL
D H62B 18DKBL H62B 18DKBL

CHK
-

DATE
-

CHAN GE
ADDED EFFECT W/2010

REV

R E FE R EN C E

C 92715R

DRAWN
300422
RELEASE NO.

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

LH FUSE BLOCK.

61802Y 10MAR09 AE08058102

YL BK BK BL
SHEET
019

Figure 297 Dome and Accent Light ­ Sleeper (Cont.)

297

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.39. LIGHTED AIR SHIELD, P. 20

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT C DIHAA GP RA TM ER 9
LIGHTED AIR SHIELD

BODY CONTROLLER #J2 (1604)
AIR SHIELD LIGHT F
W/ SLEEPER CAB

W/ DAYCAB A58C 16BN
A58-GBG 16WH
A11-GBA 14WH

A58C 16BN

CUSTOMER ACCESSORY #2
RELAY (1018 / 1019)
CH4_24

IP / SLEEPER (5000)

A58BLT 14BN

19 H58C 16BK
#H58C 16BK

T-RAIL (1001)
G

SLEEPER GROUND ADAPTER
(5007)

#H58-G 16WH

2

H

H58-G

16WH

1

H11-GM

16WH

LIGHTED AIR SHIELD
(1906)
A

18BK

HEAT SHRINK

(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

B
A11-GKJ 6WH

18WH

HEAT SHRINK

(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

GROUND STUD (1005)
(LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST
GROUND PLATE)
LIGHTED AIR SHIELD (5117)

H58C 16BK

A 16BK

HEAT SHRINK

(LOCATED IN UPPER LEFT SIDE OF SLEEPER)

H58-G 16WH

B 16WH

HEAT SHRINK

(LOCATED IN UPPER LEFT SIDE OF SLEEPER)

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL) (5004)

# W/ LONESTAR

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 30DEC11 ADDED: CIRCUIT H58C & C 82357E

H58G, LONESTAR IN TITLE.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
020

Figure 298 Lighted Air Shield

298

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.40. PANEL LIGHTS, P. 21

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 9
PANEL LIGHTS

A62DD 18DKBL

CLOCK SPRING (1802) CH4_04

SWITCH PACK (1101M) CH4_20
CLUSTER #1 (1500)
PANEL LIGHT 4 DIMMER

A62DB 18DKBL
A62 18DKBL

A62DA 18DKBL
A62DC 18DKBL

HVAC CONTROL (1200) CH12_02
RADIO (1300) CH4_18

DIMR OUT 2 PANEL LT

6

A62DA 16DKBL
A62DC 18DKBL
A62DD 18DKBL
A62DE 18DKBL
A62DH 18DKBL
A62DH 18DKBL
A62DJ 18DKBL
A62DK 18DKBL A62DG 18DKBL
A62DF 18DKBL
A62DK 18DKBL
@A63DF 18DKBL
*A62DF 18DKBL

SHIFTER CONNECTION (7905) CH11_03
DRIVER DOOR (3000) CH4_05
SECONDARY INSTRUMENT CLUSTER (1502) C H8 _11
W/ TELEMATICS ALERT SWITCH
PANIC BUTTON (1111M) CH4_15
W/ QUALCOMM
CUSTOMER ACCESSORY CONTROL SPARE '1' (1112M) CH4_26 CUSTOMER ACCESSORY CONTROL SPARE '2' (1113M) CH4_27 AUXILIARY TRAILER SWITCH (1110M) CH9_16
ENGINE PRE HEAT (1115M) CH12_06
BEACON LIGHT SWITCH (1117M) CH4_24
SLEEPER CONTROL ENABLE SWITCH (1114M) CH7_07

@ W/ REMOTE START STOP * W/ AUTO START STOP

CHK

DATE

CHAN GE

0486 03JAN12 REMOVED CONN 1002.

ADDED LONESTAR IN TITLE.

REV

R E FE R EN C E

B 75116N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
021

Figure 299 Panel Lights

299

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.41. WORK LIGHTS ­ DAY CAB, P. 22

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 9
WORK LIGHTS - DAY CAB

BODY CONTROLLER #J1 (1603)

WORK LIGHT

BATTERY FEED CH3_03

##A14Y 6RD

BATTERY FEED CH3_01

#A14W 6RD

BATTERY FEED CH3_35

GROUND ADAPTER (1023)

10

A65-GW

18WH

*A14 4RD

WIRING FOR CUSTOMER SUPPLIED WORKLIGHT

FUSE F7-F

(1016)

G

A14M 8RD

A14MD 12RD

B2

A2

15A

A65BD 16OR

CUSTOMER

WORK LIGHT RELAY

(1010)

C2

D2 86

30

A65AA 16OR

W/ CUSTOMER SUPPLIED WORK LIGHT

A65 18OR N/ CUSTOMER SUPPLIED WORK LIGHT

1 A 11 -GC B 12WH
(1004) GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)
GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GND PLATE)

A65-GFA 18WH
A65BFA 18OR

85 C1

87
D1 A65AB 18OR

A65BC 14OR

A65BF 16OR
LOW MOUNT LIGHT

IP / CENTER

CHASSIS

51

68

(1701)

A65 16OR

GROUND ADAPTER (8804)
F
E
A

A65BFB 18OR
A65-GFB 18WH A65-GAD 16WH A11-GAA 14WH

N65-GA 14WH N65BC 14OR
N65 16OR N65-G 16WH

AB

CUSTOMER

SUPPLIED

CUSTOMER

WORKLIGHT

SUPPLIED

HIGH

WORKLIGHT B

A

MOUNTED

HIGH

(2201)

MOUNTED

(2200)

(9718)

A

B

WH 18WH
BK 18BK
N65BD 16OR N65-GB 16WH N65-GC 16WH N65BE 16OR
N11-GB 10WH

BK 18BK
WH 18WH

(LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED IN RIGHT BACK PANEL (DAYCAB))

HEAT SHRINK SLEEVE

HEAT SHRINK SLEEVE

A

B

CUSTOMER

SUPPLIED

WORKLIGHT LOW MOUNTED (9719 / 9719A)

CUSTOMER SUPPLIED WORKLIGHT

LOW MOUNTED

(9720 / 9720A)

DAY CAB WORK LIGHT
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

0486 03JAN12 ADDED: CIRC A65-GAD & C 75116N

300422
RELEASE NO.

A11-GAA,LONESTAR IN TITLE. RMVD R/D 1003. 61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058102

SHEET
022

Figure 300 Work Lights ­ Day Cab

300

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.42. WORK LIGHTS ­ DAY CAB (CONT.), P. 22A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
WORK LIGHTS - DAY CAB (CONT)

W/2010 LH FUSEBLOCK

BODY CONTROLLER #J1 (1603)

WORK LIGHT

BATTERY FEED CH3_03A

##A14Y 6RD

BATTERY FEED CH3_01A

#A14W 6RD

BATTERY FEED CH3_35A

GROUND ADAPTER (1023)

10

A65-GW

18WH

*A14 4RD

WIRING FOR CUSTOMER SUPPLIED WORKLIGHT

FUSE F9-P

(1018)

G

A14M 8RD

A14MD 12RD

A2

B2

15A

A65BD 16OR

CUSTOMER WORK LIGHT RELAY
(1020)
B2 86

A2 30

A65AA 16OR

W/ CUSTOMER SUPPLIED WORK LIGHT

A65 18OR N/ CUSTOMER SUPPLIED WORK LIGHT

1 A 11 -GC B 14WH

A11-GKJ 6WH
NEG STUD (1005)

85 A1

87
B1 A65AB 18OR

A65BC 14OR

A65BF 16OR
LOW MOUNT LIGHT

IP / CENTER

CHASSIS

51

68

(1701)

A65-GFA 18WH
A65BFA 18OR

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GND PLATE)

A65 16OR

GROUND ADAPTER (8804)
F
E
A

A65BFB 18OR
A65-GFB 18WH A65-GAD 16WH A11-GAA 14WH

N65-GA 14WH N65BC 14OR
N65 16OR N65-G 16WH

AB

CUSTOMER

SUPPLIED

CUSTOMER

WORKLIGHT

SUPPLIED

HIGH

WORKLIGHT B

A

MOUNTED

HIGH

(2201)

MOUNTED

(2200)

(9718)

A

B

WH 18WH
BK 18BK
N65BD 16OR N65-GB 16WH N65-GC 16WH N65BE 16OR
N11-GB 10WH

BK 18BK
WH 18WH

(LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED IN RIGHT BACK PANEL (DAYCAB))

HEAT SHRINK SLEEVE

HEAT SHRINK SLEEVE

A

B

CUSTOMER

SUPPLIED WORKLIGHT LOW MOUNTED (9719 / 9719A)

CUSTOMER SUPPLIED WORKLIGHT

LOW MOUNTED

(9720 / 9720A)

DAY CAB WORK LIGHT
GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

* SINGLE BATTERY FEED # DUAL BATTERY FEED N/ LOAD SHEDDING ## DUAL BATTERY FEED W/ LOAD SHEDDING

CHK

DATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHEET
22A

Figure 301 Work Lights ­ Day Cab (Cont.)

301

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.43. WORK LIGHTS ­ SLEEPER CAB, P. 23

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DCIAHGARPATMER 9
WORK LIGHTS - SLEEPER CAB

BATTERY BATTERY BATTERY

FEED

FEED

FEED

CH3_01 CH3_03 CH3_35

WIRING FOR CUSTOMER SUPPLIED WORKLIGHT

*A14W 6RD **A14Y 6RD #A14 4RD

A14M 8RD

FUSE F7-F

(1016)

A14MD B2

A2

12RD

15A

A65BD 16OR

D2

10

A65-GW

86

18WH

GROUND ADAPTER (1023)
1

87 85
C1

C2 30
87A D1

CUSTOMER WORKLIGHT
RELAY (1010)
A65AB 18OR

A11-GCB 12WH

A65B 16OR

SLEEPER

GND

21

ADAPTER

(5007)

GROUND STUD

(LOCATED AT LEFT

1

4

SIDE DASH MOUNTED

DUAL POST GND PLATE)

H65-GE 16WH

H11-GM 10WH

T-RAIL (1001)

D

C

@H65-GE 16WH
H65-GE 16WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
(5004)

H65BB 16OR @H65BB 16OR

H65B 16OR @H65B 16OR

WORK LIGHT

BODY CONTROLLER #J1
(1603)

G
W/ CUSTOMER SUPPLIED WORK LIGHT

A65AA 18OR A65 18OR

A65 18OR

N/ CUSTOMER SUPPLIED WORK LIGHT

20

IP / SLEEPER

(5000)

H11-GSN 10WH

H65 16OR H65-G 16WH

BACK PANEL (5300)

E

F

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
(5004)

V65 16OR V65-G 16WH

V6SA 18OR
V65-GA 18WH

A

B

B

A

H65BA 16OR @H65BA
16OR H65-GC
16WH H65-GD
16WH

RIGHT OPTIONAL

WORK LIGHT

(5119)

A

B

* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
@ W/ LONESTAR

BA
LEFT OPTIONAL WORK LIGHT (5118)

LEFT WORK LIGHT (5100)

RIGHT WORK LIGHT (5101)

CHK

D ATE

C HA N G E

REV

R EFER E NC E

DR AW N

NA ME

-

-

ADDED CIRCUITS FOR

C 82357E

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

S HEET

SLEEPER LONESTAR & LONESTAR IN TITLE.

61802Y 10MAR09 AE08058102

023

Figure 302 Work Lights ­ Sleeper Cab

302

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.44. WORK LIGHTS ­ SLEEPER CAB (CONT.), P. 23A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/ 2010 LH FUSEBLOCK

BATTERY BATTERY BATTERY

FEED

FEED

FEED

CH3_01A CH3_03A CH3_35A

CHAPTER 9
WORK LIGHTS - SLEEPER CAB (CONT)
WIRING FOR CUSTOMER SUPPLIED WORKLIGHT

*A14W 6RD **A14Y 6RD #A14 4RD

A14M 8RD

FUSE F9-P

(1018)

A14MD A2

B2

12RD

15A

A65BD 16OR

B2

10

A65-GW

86

18WH

GROUND ADAPTER (1023)
1

87 85
A1

A2 30
87A B1

CUSTOMER WORKLIGHT
RELAY (1020)
A65AB 18OR

A11-GCB 14WH

A65B 16OR

SLEEPER

GND

21

ADAPTER

(5007)

1

4

WORK LIGHT

BODY CONTROLLER #J1
(1603)

G
W/ CUSTOMER SUPPLIED WORK LIGHT

A65AA 16OR A65 18OR

A65 16OR

N/ CUSTOMER SUPPLIED WORK LIGHT

20

IP / SLEEPER

(5000)

H11-GSN 10WH

H65 16OR H65-G 16WH

A11GKJ 6WH

H65B 16OR @H65B 16O R

H65-GE 16WH

H11-GM 10WH

NEG STUD (1005)
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
(5004)

@H65-GE 16WH
H65-GE 16WH

T-RAIL (1001)

D

C

H65BB 16OR @H65BB 16OR

BACK PANEL (5300)

E

F

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL)
(5004)

V65 16OR V65-G 16WH

V6SA 18OR
V65-GA 18WH

AB

B

A

H65BA 16OR @H65BA
16OR H65-GC
16WH H65-GD
16WH

RIGHT OPTIONAL

WORK LIGHT

(5119)

A

B

* DUAL BATTERY FEED N/ LOAD SHEDDING ** DUAL BATTERY FEED W/ LOAD SHEDDING # SINGLE BATTERY FEED
W/ LONESTAR

BA
LEFT OPTIONAL WORK LIGHT (5118)

LEFT WORK LIGHT (5100)

RIGHT WORK LIGHT (5101)

CHK

D ATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R EFER E NC E

A 92715R

D RAW N

NA ME

23134937 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO .

D ATE

PART NO.

92715R 17SEP14 AE08058102

SHE ET
23A

Figure 303 Work Lights ­ Sleeper Cab (Cont.)

303

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.45. DOME AND ACCENT LIGHT ­ SLEEPER, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DOME AND ACCENT LIGHT - SLEEPER

IP / SLEEPER (5000)
33 A63F 18DKBL

SLEEPER CONTROL PANEL / SKY RISE CABINET LIGHT
(5130 / 5134)

A6 H63F
18DKBL

H63C 18DKBL

DOME / FLOOR LIGHT (5124)
1

32

A2

3

GAUGE

A63E

H63E

H63D

CLSTR #1

18DKBL

18DKBL

18DKBL

(1500) CH8_10

A5

2B

H63ZVR

H63ZVR

31

18GY

18GY

A62A

H62A

18DKBL

18DKBL

H11-GSN 10WH

H11-GSJ 18WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT
LEFTBUNK PANEL)

H62-GSD 18WH
H62AS 18DKBL

A3 A4

H11-GA 18WH
H62AS 18DKBL

9

H62-GA

18DKBL

H62C

7

18DKBL

SLEEPER HVAC CONTROLLER (5210)

17

H62AH 18DKBL

ROOF HARNESS

(5103)

8

BATTERY

BATTERY

FEED

FEED

CH3_01,01A CH3_03,03A

A1

#H50A 16YL
H63GSF 18WH

A7 A8

ACCENT LIGHT ON / OFF (5126)

H63

2B

18DKBL

3

7 H62C 18DKBL
8

#H63ZVR 18GY
HA109S 18GY
H63SA 16DKBL

**A14Y 6RD

*A14W 6RD

H1-A2 SLEEPER

FUSE

10A

BLOCK

9

GAUGE

(5001)

CLUSTER#2 (1501)

H1-B2

CH8_10

H14VAC 16RD

A109S 18GY

%A14R 8RD
A14R 10RD

22 A10GS
18GY

H14VA 10RD

%A14RD 12RD A14RD 12RD

FUSE F7-A

(1016) A14VA

1

F1 30A E1

10RD

FUSE F7-K

(1011) %A14VA

C2

D2 10RD

IP / SLEEPER (5000)

** W/ LOAD SHEDDING * N/ LOAD SHEDDING # W/LONESTAR % W/2010 LH FUSE BLOCK

CHK

D ATE

CHAN GE

REV

R EFER E NC E

0638 14OCT14 ADDED EFFECT W/2010

C 92715R

LH FUSE BLOCK.

H62D 18DKBL

H63A 18DKBL
H63B 18DKBL
H63-GA 18DKBL
H62-GB 18DKBL

ACCENT LIGHT DIMMER (512)
A BLUE
C YELLOW
B BLACK
F BLACK

H62B 18DKBL

D BLUE

D RAW N
310618
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19MAY09 AE08058102

SHE ET
024

Figure 304 Dome and Accent Light ­ Sleeper

304

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.46. BEACON LIGHT LONESTAR, P. 25

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDHIAAGPRTAEMR 9
BEACON LIGHT LONESTAR

H65-GH 16WH
H65CB 160R

A

B

H65C 16BK

IP/SLEEPER (5000-19)
AS8C 16BN

H65-GG 16WH

BODY CONTROLLER#J2 (1604)

F

AIR SHIELD

LIGHT

H65-GJ 16WH
H65CA 160R

SLEEPER GROUND ADAPTER (5007) 2
1

A

B

H11-GM 10WH

BEACON LIGHT LEFT SIDE (5134F)

BEACON LIGHT RIGHT SIDE (5135F)

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRANT
LEFT BUNK PANEL) (5004)

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 82357E

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

19DEC11 AE08058102

SHEET
025

Figure 305 Beacon Light LoneStar

305

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.47. DFM WITH RUSSIAN PROSTAR, P. 26

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
DFM W/RUSSIAN PROSTAR

CHAPTER 9

DFM J5 (1948)

LEFT REAR

A

TRACTOR

RIGHT REAR H TRACTOR

IP / CENTER

ECE TAIL SIGNAL

(1701 / 1701F) (4460AM / 4450BF)

42

A

A56TR1

NS56BC

16OR

16OR

R56BC 16OR

64

B

A57TR1

NS57BC

16OR

16OR

R57BC 16OR

BODY BUILDER (4460AM / 4450BF)

LEFT FRONT B TRACTOR
RIGHT FRONT TRACTOR G
LEFT SIDE C & TRACTOR
RIGHT SIDE F & TRACTOR

A56TR2 16OR
A57TR2 16OR
A56TR3 16OR
A57TR3 16OR

IP / FORWARD (1700 / 1700F)
CH09_06A

37 M56F 16OR
38 M57F 16OR

LEFT FENDER TURN SIGNAL (8015)
RIGHT FENDER TURN SIGNAL (8016)

LEFT

D

INDICATOR

RIGHT

E

INDICATOR

A55A 18OR
A55B 18OR

A55 18OR

DFM MODULE F10 FLASH RATE
BCM J5 (1602)

CHK

D ATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R EFER E NC E

A 90656P

D RAW N
310615
RELEASE NO .
90656P

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

22MAY13 AE08058102

SHE ET
026

Figure 306 DFM with Russian ProStar

306

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.48. DFM WITH RUSSIAN PROSTAR (CONT.), P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
DFM W/ RUSSIAN PROSTAR (CONT)

DFM J6 (1949)

LEFT TURN

A

IN

RIGHT TURN K IN

GROUND

E

A56TR4 16OR
A57TR4 16OR
A11-GJ6 18WH

A56B 16OR

BCM J1 (1603)
B LEFT TURN SIGNAL

A57B 16OR

RIGHT TURN A SIGNAL

A57B1 16OR
A56B1 16OR

IP/CENTER
} (1701) CH09_01A

+VE

F

+VE

G

GROUND (1027)

A14JA1 16RD

FUSE F7-6 (1016)

A14JAB A2

B2

16RD

A14 12RD

TRAILER LIGHT TURN RELAY (1011)

J3

J4

A66-G 16WH

A14JA2 16RD

A14JA 16RD

BATTERY FEED CH03_01

30

86

NEG STUD (1004)

}

HEADLIGHT JUMPER LEFT / RIGHT
(8013 / 8014) CH09_029

*A14JA1 16RD

*FUSE F11-C

(1020) *A14JAB

16RD F3

E3

*A14JA2 16RD

87
A66 H4 16YL

85
H3 A66A 18YL

TRAILER RIGHT TURN RELAY(*1015)

*A14

12RD

D3

D4

30

86

BCM J4 (1601) F16 DTRL
*A66-G 16WH

BATTERY FEED CH3_1A

*A14JA2 16RD

87
C4 *A66 16YL

85
C3 *A66A 18YL

NEG STUD (1004)

* W/2010 LH FUSEBLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

B 92715R

310615
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

90656P 22MAY13 AE08058102

027

Figure 307 DFM with Russian ProStar (Cont.)

307

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.49. DFM WITH RUSSIAN PROSTAR (CONT.), P. 28

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
DFM W/ RUSSIAN PROSTAR (CONT)

DFM J7 (1953)

IP / CENTER (1701)

TRAILER SOCKET CONN 2 (9785M)

5

A

A56C

16OR

N56C

16OR

A

A57C

F

16OR

A14HA

B

16RD

E

A14HB 18RD

6

N57C

16OR

C

TRAILER SOCKET CONN 4

TRAILER BRKR

IP / CENTER

A94TMA

(1035)

(1701-10)

A94TM

N94TM

16GY

E11

E12 16GY

16GY

(9787) A

A14HH

25A

N94-GA

16GY

A

8RD

CONVERTER 24V (1240)

N10-GA

16GY

C

ISO-7638 TRAILER ABS GND
(9791)

BRAKE LIGHT BRKR (1035)

TRAILER SOCKET GROUND
(9717A)

A70C 18OR

F15

A14D 16RD

E1

E2

10A

A14AD 16RD
D3 30

85 D1

TRAILER SOCKET CONN 1
(9784F)

IP / CENTER

(1701-9)

N70C 16OR

A70T 16OR

87 C1 C3 85

BRAKE LIGHT 10A
RELAY (1035)

TRAILER STOP LIGHT
BCM J4 (1601)

A14HJ 16GY
11-GAD 18WH

D

A54TL

18BN

E15

TRAILER LEARN

BCM J4 (1601)

A11-GJ7

C

18WH

GROUND (1027)

GROUND (1027) CH03_042

CHK

DATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R E FE R EN C E

A 90656P

DRAWN
310615
RELEASE NO.
90656P

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

23MAY13 AE08058102

SHEET
028

Figure 308 DFM with Russian ProStar (Cont.)

308

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.50. LOW BEAM FEEDBACK WITH RUSSIAN PROSTAR, P. 29

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 09
LOW BEAM FEEDBACK W/ RUSSIAN PROSTAR

RIGHT BANK OPT. WARN LIGHTS (1510) CH08_006

A53BA 16YL
A53AB 16YL

FW CHASSIS (1700) 62
4
2 61

ZERO VOLT REFERENCE SPLICE
(1620)
A53R 16YL
A53BA 16YL
A53AB 16YL
A53L 16YL

A9ZA 16GY

LOW BEAM RIGHT (1243)
1

2

A53BB

16YL

5

A53BC

16YL

4

RIGHT HEADLIGHT JUMPER (8014)

2

M53R

16YL

1

M66R

16YL

LEFT HEADLIGHT JUMPER (8013)

2

M53L

16YL

1

M 66L

16YL

LOW BEAM LEFT (1244)

2

1

A53BC

16YL

5

A53AC

16YL

A53D

4

16YL

A53B 16YL
A53A 16YL

BCM J2 (1604)
HEADLAMP, LOW BEAM - RIGHT H
B HEADLAMP, LOW BEAM - LEFT

LOW BEAM B9 FEEDBACK

BCM J3 (1600)

M66 16YL

TRAILER RIGHT TURN (10 11 ) CH09_027

CHK

DATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R E FE R EN C E

A 90656P

DRAWN
310615
RELEASE NO.
90656P

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

22MAY13 AE08058102

SHEET
029

Figure 309 Low Beam Feedback with Russian ProStar

309

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.51. MARKER LIGHT WITH DFM WITH RUSSIAN PROSTAR, P. 30

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 09
MARKER LIGHT W/DFM, W/ RUSSIAN PROSTAR

CONVERTER 24V (1240)

A14HH 8RD

A14HJ 16GY

TRAILER SOCKET CONN 2
(9785M)

IP / CENTER (1701F-7)

N54C 16BN

A58RMA

C7

16BN

C9

D9 D7

RIGHT MARKER BRKR

A14AH

(1035)

A14HC

16RD

E10

16RD E9

10A

A58RM 16BN

A11-GAH 18WH

RIGHT MARKER 10A RELAY (1035)

IP / CENTER

(1701-8)

TRAILER SOCKET CONN 1
(9784F)

N68C 16BN

A58LMA

C4

D6

16BN

A11-G 14WH

NEG STUD (1004)

18

6

11-GAF 18WH

C6

D4

LEFT MARKER 10A RELAY (1035)
GROUND (1027)

A58LM 16BN

A58M 18BN

F13

TRAILER MARKAR LIGHT

BCM J1

(1601)

LEFT MARKER BRKR

A14AF

(1035)

A14HF

16RD

E6

16RD E5

10A

CHK

DATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R E FE R EN C E

A 90656P

DRAWN
310315
RELEASE NO.
90656P

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

22MAY13 AE08058102

SHEET
030

Figure 310 Marker Light with DFM with Russian ProStar

310

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.52. HEADLIGHTS, P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
MODESTY LAMP (8102)

HEADLIGHTS
BODY CONTROLLER #J2 (1604)

CHAPTER 9

BODY CONTROLLER #J1 (1603) CH9_09

HIGH BEAM LEFT LOW BEAM LEFT HIGH BEAM RIGHT LOW BEAM RIGHT

(1604)CH9_09

#J2

CONTROLLER

BODY

A

BC

C

B

K

H

(1603)CH9_09

BODY CONTROLLER #J1

A57 16OR

A52AA 14YL A53AA 14YL A53A 14YL A52B 14YL
A53B 14YL

14YL

A52A

16BN

A54

M56AD 160R M54B 16BN

A56 16OR A58 16BN A52A 14YL A53A 14YL

M58AB 16BN

M54GCC 16WH M58AB 16OR

M58 14BN

M56 16OR

14 5

1

2

IP / FORWARD

CHASSIS

3

4 15

(1700/1700F)

GND PLATE CH9_12

M52B 14YL M11-GB
14WH M53B 14YL M58B 16BN M57 16OR

M11-G 10WH

M56AC 16OR M58A 16BN M52A 14YL M11-GA 14WH M53A 14YL

LEFT

HEADLIGHT 4 5

1

T/S HARNESS

CONNECTOR

(8002)

23

RIGHT

HEADLIGHT

CONNECTOR 1

2

3

5

4

(8003)

(4005 / 4005A) LEFT SIDE FWD DASH MOUNTED DUAL POST GND PLATE

C11-GB 14WH

C58A 16BN C52A 14YL C11-GA 14WH

321

AB

2

1

B

A

AB

B

A

12

12 3

TURN / MARKER LIGHT (8166T)

HEADLIGHT HIGH BEAM
RIGHT (8006R)

CHK

DATE

CHAN GE

0488 19MAY14 INITIAL RELEASE.

MARKER LIGHT RIGHT (8165)

HEADLIGHT LOW BEAM
RIGHT (8006T)

HEADLIGHT HIGH BEAM
RIGHT (8006R)

HEADLIGHT LOW BEAM
RIGHT (8006T)

MARKER LIGHT RIGHT (8165)

TURN / MARKER LIGHT (8166T)

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058102

SHEET
031

Figure 311 Headlights

C56 16OR C58AB 16BN C11-GAC 16WH C11-GAA 14WH C11-GAD 16WH C58AA 16BN C11-GAB 14WH C53A 14YL C52B 14YL C11-GBA 14WH C11-GBB 14WH C53B 14YL C58BA 16BN C11-GBD 16WH C11-GBC 16WH C58BB 16BH C57 16OR

311

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.53. FOG LIGHT LONESTAR SE, P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

FOG LIGHT LONESTAR SE

CHAPTER 9

FOG LIGHT LONESTAR SE
(8203A) 5 7
6 8

M56AF 16OR
M58AC 16BN

M56AH 16OR
M58AE 16BN

M56AJ 16OR
M54CA 16BN
M56AK 16OR
M54CB 16BN

LEFT TURN LAMP (8100) CH9_10

MODESTY

B

LAMP

(8102)

C

IP/FORWARD CHASSIS (1700)
15 M57A 16OR

M11-GE 16WH
M11-G 10WH

E
A M11-GD
12WH

A57 16OR

BODY CONTROLLER #J1 (1603) CH9_09

GND ADAPTER #1 (8800)

LEFT SIDE DASH MTD DUAL POST GROUND STUD
(4005)

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058102

SHEET
032

Figure 312 Fog Light LoneStar SE

312

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.54. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4), P. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHTS - STOP,TAIL,TURN & BACK-UP (6X4)

R57A 14OR A54 16BN

6X4STOP,TAIL AND TURN (LEFT)
(9303K)

A

R71BE

12OR

R56A

B

14OR

R68AC

D

14BN

E

R10-GE

12WH

BK RD

BACK UP ALARM (9305B) +
BA
R71BF 12OR R10-GF
12WH

REAR / CENTER CHASSIS
(9800M/F)

CTR CHASSIS/IP (1701F/1701)

1 R71BA 12OR
2
4 R68A 14BN
5 R10-G 12WH
3

N71BA 14OR
N56A 14OR
N68A 14BN
N57A 14OR
N10-G 12WH

1 2 4 3
B

A71BA 14OR
A56A 14OR
A68A 14BN
A57A 14OR

CTR GND (4006)

N11-GA 10WH

6X4 STOP,TAIL AND TURN(RIGHT)
(9303L)

A
CHASSIS GND SPLICE PACK (8803)

ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12
BODY CONTROLLER
# J1 (1603)
D M
BODY CONTROLLER
# J2 (1604)
G

C

R10-GG

E

12WH

R68AD

D

14BN

R71BG

A

12OR

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 04APR14 AE08058102

SHEET
033

Figure 313 Lights ­ Stop, Tail, Turn and Back-Up (6 X 4)

313

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.55. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (6 X 4) (CONT.), P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHTS-STOP, TAIL, TURN & BACK-UP (6X4)(CONT)

6X4 STOP,TAIL & TURN-TG (9303G)

B
C
D
A
E
GND SPLICE
PACK (1010)
B

R56A 14OR
R57A 14OR
R68A 14BN
R71BB 12OR
R10-GA 16WH

E

CONNECTION TO CENTRE CHASSIS
(9800M)

CTR CHASSIS /IP
(1701F/1701)

BODY CONTROLLER # J1 (1603)

R71BA 12OR

2

N56A

14OR

3 N57A 14OR

4 N68A

14BN 1
N71BA

14OR

2

A56A

14OR 3
A57A

14OR

4 A68A

14BN

1 A71BA 14OR

D
M A54 16BN
G

R71BF 12OR
R10-GF 16WH

BACK UP ALARM (9306)

A

BK

-

+

B

RD

ALLISON XMSN

BACK UP RELAY

(1019-A4)

CH11_12

BODY CONTROLLER

# J2 (1604)

ALLISON XMSN

6X4 STOP TAIL AND TURN 233AF
(9303F)

REAR/ CTR CHASSIS
(9800M/F)

CTR CHASSIS /IP
(1701F/1701)

BACK UP RELAY (1019-A4) CH11_12

A

R71BA 12OR

1

N71BA

14OR

1

A71BA

14OR

BODY CONTROLLER # J1 (1603)

2

2

B

R56A

N56A

A56A

D

14OR

14OR 3

3

14OR

C

R57A

14OR

N57A 14OR

A57A 14OR

M

4

4

D

R68A

N68A

A68A

A54

14BN

14BN

14BN

16BN

5

E

R10-G

N10-G

B

G

12WH

12WH

N11-GA

10WH

A

CHASSIS GND SPLICE PACK (8803)

BODY CONTROLLER # J2 (1604)

CENTER GND (4006)

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 04APR14 AE08058102

SHEET
034

Figure 314 Lights ­ Stop, Tail, Turn and Back-Up (6 X 4) (Cont.)

314

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.56. LIGHTS ­ STOP, TAIL, TURN AND BACK-UP (4 X 2), P. 35

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
LIGHTS-STOP,TAIL,TURN AND BACK-UP(4X2)

4X2 STOP,TAIL AND TURN LIGHT(LEFT) (9303M)

A

R71BC

12OR

B

D

R68AB

14BN

E

R10-GC

12WH

BACK UP ALARM (9305C)
+

-

BK RD

BA

R71BB 12OR
R10-GD 12WH

R71BD 12OR R68AA 14BN

R71BA 12OR
R56A 14OR

REAR / CENTER CHASSIS
(9800M/F)

CTR CHASSIS/IP (1701F/1701)

ALLISON XMSN BACK UP RELAY (1019-A4) CH11_12

1

1 N71BA

14OR

2 2
N56A 14OR

A71BA 14OR
A56A 14OR

BODY CONTROLLER
# J1 (1603)

R68A

4

14BN

5 R10-G 12WH

3

N68A 14BN
N57A 14OR
N10-G 12WH

4 3
B

A68A 14BN
A57A 14OR

D
M
BODY CONTROLLER
# J2 (1604)

A54 16BN

R57A 14OR

N11-GA

10WH

A

4X2 STOP,

G

TAIL AND

CHASSIS GND

TURN LIGHT

SPLICE PACK

(RIGHT)

(8803)

(9303N/9303E)

R10-GB 12WH

C

CENTER GND

E

(4006)

D

A

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 04APR14 AE08058102

SHEET
035

Figure 315 Lights ­ Stop, Tail, Turn and Back-Up (4 X 2)

315

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.57. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART, P. 36

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART

BENDIX LOW ROOF CONN
(16B) A B C
D

A67EN 16TN

A67NA 16PL

A13COG 16PK

IGNITION RELAY#3 (1016) CH3_7A

@A13COG2 16PK

A11COG 18WH

A13COG1 16PK
A13COG3 16PK
A11COG1 16WH

BENDIX DEPART (1119M)
9 11 12
10
2 1 4

BODY CONTROLLER #31 (1603)

A56A2

A56A

E

16OR

160R

B

A57A4

A57N

F

16OR

16OR

A

A67COG

A67COG1

G

18GY

18GY

A67COG2 18GY

FUSE F10-E (1019)

*A14CSB

F1 E1

H

16RD

A14JG 12RD

BATTERY FEED CH3_01A

CHK

DATE

CHAN GE

MJV041888NOV16 REMOVED R/D 1025.

REV

R E FE R EN C E

D 93732N

* W/500K BOUD RATE

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 04APR14 AE08058102

SHEET
036

Figure 316 Turn Signal with SCR with Bendix Lane Depart

316

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.58. TURN SIGNAL WITH SCR WITH BENDIX LANE DEPART (CONT.), P. 36A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
TURN SIGNAL W/ SCR W/ BENDIX LANE DEPART (CONT)

BENDIX LOW ROOF CONN
(16B)
K
J

A5CA(+) 18YL
A5CA(-) 18GN

BODY CONTROLLER
(1602)
F3

A5(+) 18YL

A5(-)

F2

18GN

OMNIVISION PTO/ OMNIVISION J1939
(1935M/1935N)

AA5U(-)

C

18GN

A

AA5U(+)

18YL

OMN I VI SION J1939 ACCESORY (1937M/1937N)

AB5U(+)

A

18YL

C

AB5U(-)

18GN

A5RL(+) 18YL
A5RL(-) 18GN

A5DB(+) 18YL
A5DB(-) 18GN

DIAGNOSTIC CONNECTOR (1650)
H
J

IP/CTR CHASSIS (1701/1701F)

A5U(+)

62

18YL

N5U(+) 18YL

A5U(-)

61

18GN

N5U(-) 18GN

A5U(-) 18GN
A5U(+) 18YL

53 52

CHK

DATE

CHAN GE

MJV041888NOV16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93732N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93732N 16NOV16 AE08058102

SHEET
36A

Figure 317 Turn Signal with SCR with Bendix Lane Depart (Cont.)

317

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.59. MARKER AND MODESTY LIGHTS, P. 37

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
MARKER AND MODESTY LIGHTS

LET MARKER LIGHT (8108)
1
2

N54A1 18BN
N11-GM1 18WH

RIGHT MARKER LIGHT (8109)
1
2

N54A2 18BN
N11-GM2 18WH

LEFT MODESTY MARKER LIGHT
(8110)
C
A

N54A3 18BN
N11-GM3 18WH

RIGHT MODESTY MARKER LIGHT
(8111)
C
A

N54A4 18BN
N11-GM4 18WH

A54 16BN

CENTER CHASSIS/IP (1701F/1701)

N54A

4

18BN

N11-GM 18WH

A68A 14BN
D

N11-GA 10WH

A
CHASSIS GROUND SPLICE
PACK (8803)

G

CENTER GROUND (4006/4006A)

BODY CONTROLLER # J2
(1604)

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 08APR14 AE08058102

SHEET
037

Figure 318 Marker and Modesty Lights

318

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.60. BEACON LIGHT PROSTAR, P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BEACON LIGHT PROSTAR

CHAPTER 9

H65CB 160R

A

B

H65-GH 16WH

SLEEPER/IP (5000/5000A)

H65C

19

16BK

A58C 16BN

H65-GG 16WH

BODY CONTROLLER#J2 (1604)
F

H65CA 160R
H65-GJ 16WH

GROUND ADAPTER (5007)
2

T-RAIL CONN

(1001)

1

H65CB 16OR

G H65C
16BK

H65CA 16OR

H65-GH 16WH

H H65-GG
16WH

H65-GJ 16WH

H58C 16BK

H58-G 16WH

SLEEPER GND STUD
(5004)

H11-GM 10WH

A

B

BEACON LIGHT LEFT SIDE
(5134F/5134FF)

BEACON LIGHT RIGHT SIDE (5135F)

CHK

DATE

CHAN GE

0488 02FEB15 INITIAL RELEASE.

REV

R E FE R EN C E

A 92948F

DRAWN

NA ME

23136977 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92948F 13JAN15 AE08058102

SHEET
038

Figure 319 Beacon Light ProStar

319

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.61. MAP / READING LIGHT (BENDIX FUSION), P. 39

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
MAP/READING LIGHT(BENDIX FUSION)

SUNSHADE (345F)
A
B

D58T 18BN
D58-GL 18WH

ROOF/IP CONNECTOR
(2000F)
1 A58T 18BN

A54 16BN

BODY CONTROLLER #J2
(1604)

G

PARK MARKER

CLEARANCE,IP LAMP

J DOME LAMP CIRCUIT

CB+VE (2310)
CB-VE (2311)

ROOF TO HEADLINER HARNESS CONNECTION
(2101M)

A D86M 16LTGN
B D86-GG
16WH

D86F 16LTGN
D86-GF 16WH

FUSE F5-J

2

A86F

(1014)

A12V

ACCESSORY RELAY

18LTGN F1

E1 12LTBL

(1012)

10A

CH3_9A

ROOF TO HEADLINER HARNESS CONNECTION
(2101M)

A

D63D

18DKBL

B

D63-GM

18WH

MAP/READING LIGHT
(2102M)

A

D63M

18DKBL

B D63-GF
18WH

MAP/READING LIGHT
(2103M)

A D63C
18DKBL B
D63GE 18WH

CAMERA CONN (1979A)

D5CE(-)

3

20GN

D5CE(+)

4

20YL

CHK

DATE

CHAN GE

0488 14AUG15 INITIAL RELEASE.

4 3 D63-GA 16WH
5 D63E 18DKBL

A63D 18DKBL
A63-GA 16WH

A63 18DKBL
A11-GCA 12WH

FUSE F2-D

A63BD

(1011) A14KH

18DKBL F4

12RD E4

10A

GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
A14T 8RD

BATTERY FEED

INSTRUMENT CLUSTER (1501)

9

A5CB(-) 18GN

A5D(-) 18GN

11

10

A5CB(+) 18YL

A5D(+) 18YL

12

D5CB(-) D5CB(+) 18GN
18YL

REV

R E FE R EN C E

A 93156B

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93156B 22JUL15 AE08058102

SHEET
039

Figure 320 Map / Reading Light (Bendix Fusion)

320

ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.62. BENDIX DEPART (SMART CRUISE WITH BENDIX FUSION) , P. 40

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 9
BENDIX DEPART (SMARTCRUISE W/BENDIX FUSION)

BENDIX DEPART (1126M)
7

A62AA 18CKBL

8

A62AB

18DKBL

A11COG1

1

18WH

A67NA

9

16PL

10

A67NB

16PL

A67COG

2B

18GY

A62A 18DKBL

PANEL LIGHT (1021)
4

GROUND (1022)

A11-GBP

18WH

14

BENDIX/ TAKATA LDW ROOF CONN (16B)

A11COG

18WH

D

G

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 09SEP15 CHAPTER NUMBER WAS 8. B 93248U

DRAWN

NA ME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058102

SHEET
040

Figure 321 Bendix Depart (Smart Cruise with Bendix Fusion)

321

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 10)
10.1. TIRE PRESSURE MONITOR / ANTENNA, P. 1

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

TIRE PRESSURE MONITOR / ANTENNA

TIRE PRESSURE MONITORING SYSTEM CONTROLLER (8952)
IGNITION 2

R REAR 4 SIGNAL
ZVR 12 (R REAR)
12V 7 (R REAR)
12V 8 (L REAR)
ZVR 11 (L REAR)
L REAR 5 SIGNAL

FRONT SIGNAL 6

12V

9

(FRONT)

ZVR 10 (FRONT)

BATTERY 3

MODULE PLATE

INTERCONNECT

(ICON / TIRE

-PRESSURE)

(1962)

A4 A22E
18TN

FUSE F4-J (1013)

FUSE F4-K

(1013)

B1

A1

A22E 18TN

10A

A12V 12LTBL

(A12V) A2

B1 A22C 18TN
B6 A22ZC 18TN
B3 A22VC 18TN
B4 A22VB 18TN
B5 A22ZB 18TN
B2 A22B 18TN

A22A 18TN
A22VA 18TN
A22ZA 18TN

B10 B11 B12

A5 A22D
18TN

IP / CENTER CHASSIS HARNESS
CONNECTOR (1701)

CENTER / REAR
CHASSIS (9801)

A22C

57

18TN

55 A22ZC 18TN

R N22C 18TN
N N22ZC 18TN

A22VC

56

18TN

P N22VC 18TN

53 A22VB 18TN

L N22VB 18TN

52 A22ZB 18TN

K N22ZB 18TN

54 A22B 18TN

M N22B 18TN

IP / FORWARD CHASSIS (1700)

R & L FRONT TIRE PRESSURE ANTENNA
(8980)

49

A22A

M22A

3

18TN

20TN

48

A22VA

M22VA

18TN

20TN

2

47

A22ZA

M22ZA

18TN

20TN

1

FUSE F11-B (1020)

A22D 18TN

F2

E2

5A

A14NF 12RD

A14N 8RD

ACCESSORY RELAY # 2,4 (1011/1013) CH3_09
R REAR TIRE PRESSURE ANTENNA (R FWD AND R REAR TIRES - 6x4)(8984) (R REAR TIRES - 4x2)
(8982)

R22C

20TN

3

R22ZC

20TN

1

R22VC

2

20TN

L REAR TIRE PRESSURE ANTENNA (L FWD AND L REAR TIRES - 6x4)(8983) (L REAR TIRES - 4x2)
(8981)

R22VB

2

20TN

R22ZB

20TN

1

R22B

3

20TN

W/ LOAD SHEDDING

A14Y 6RD

BATTERY FEED CH3_03

A14W 6RD

BATTERY FEED CH3_03

N/ LOAD SHEDDING

GROUND 1
J1939 15 LOW 1 J1939 HIGH 1 13

A3 A22-GAN
18WH

A5K(-)

B8

18GN

A5K(+)

B7

18YL

A22-GAN 18WH
A5P(-) 18GN
A5P(+) 18YL

A11-GAA 14WH
J1939 ADAPTER (1026) CH3_12

GROUND STUD (1004)
(LOCATED AT LEFT SIDE
DASH MOUNTED DUAL POST GND
PLATE)

CHK
012

DATE

CHAN GE

27MAR13 ADDED WORD "ANTENNA"

IN TITLE DESC.

REV

R E FE R EN C E

C 92015W

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
001

Figure 322 Tire Pressure Monitor / Antenna

322

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.2. AIR DRYER, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
IGNITION RELAY #2 (1012 / 1014)
CH3_08
IGNITION RELAY #2 (1012)
CH3_6A,5A

AIR DRYER

CHAPTER 10

RIGHT SIDE AIR DRYER
(9900E)

@N39-G

16WH

B

@N39

A

16GY

*(A13FB) #A13FB 12PK

FUSE F5-E (1014-C1)
FUSE F5-J (1014-A1)

W/ BENDIX AIR DRYER

A N39 16GY
B N39-G 16WH

LEFT SIDE AIR DRYER (9902)

FUSE F5-K (1014) A13FB 12PK #A13FD 12PK

@A13FB 12PK

FUSE F2-T (1011)

A4 15A B4

A2 15A
B2

@A39 16GY

CHASSIS GROUND ADAPTER 1 (8803)
E

IP / CENTER CHASSIS (1701)
31 A39 16GY

A N39 16GY
B N39-G
16WH

W/ SINGLE AIR DRYER

N39

A

16GY

B N39-G
16WH

LEFT SIDE AIR DRYER (9900)
LEFT SIDE DUAL AIR DRYER (9901)

W/ DUAL AIR DRYER

A N11-GA 10WH
GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED DUAL POST GND
PLATE)

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3
W/ RSM BENDIX AD-IS AIR DRYER CT 630S @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

E 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 10MAR09 AE08058103

002

Figure 323 Air Dryer

323

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.3. DUAL AIR DRYER AND DRAIN VALVES, P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
DUAL AIR DRYER AND DRAIN VALVES

FUSE F7-R (1016) CH3_6A
FUSE F2-T (1011) CH3_6A

A39A 16GY
A39A 16GY

CHASSIS GROUND SPLICE PACK #1
(8803)
C N39-G 18WH

IP / CENTER CHASSIS
(1701/1701F)
30

N39A 16GY

N39-GA 18WH

RIGHT SIDE DUAL AIR DRYER
(9902A)
A
B

A N11-GA 10WH
CENTER GROUND (4006)

N39 18GY

N39A 18GY
N39B 18GY N39-GB 18WH

DRAIN VALVE 1 (9903/9903B)
A
B
DRAIN VALVE 2 (9904/9904B) A
B

CHK

DATE

CHAN GE

MJV041878MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 09MAY16 AE08058103

SHEET
02A

Figure 324 Dual Air Dryer and Drain Valves

324

10.4. AIR SOLENOID PACK ­ 4 WAY, P. 3

ELECTRICAL CIRCUIT DIAGRAM MANUAL

Figure 325 Air Solenoid Pack ­ 4 Way
325

ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. AIR SOLENOID PACK ­ 4 WAY (CONT.), P. 4
Figure 326 Air Solenoid Pack ­ 4 Way (Cont.)
326

ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.6. AIR SUSPENSION WITH LOAD INDICATOR, P. 5
Figure 327 Air Suspension with Load Indicator
327

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.7. BATTERY FEED ­ TRAILER AUXILIARY, P. 6

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 10
BATTERY FEED - TRAILER AUXILIARY

TRAILER ABS ECU
RELAY (1017)

G3 85
86

J4

A13FF 18PK

IGNITION RELAY #3

(1012 / 1014) CH3_05

FUSE F8-G (1017)

TARILOR SOCKET TRAILER TRANS (5758F/5759F) (5758M)

A94TT1 12GY

A3 A94TT2
14GY

B3 A94TT 14GY

A

N94TT

A

14GY

W/ IGN CENTER
PIN

IP / CENTER CHAS
(1701-10)

A94T 12GY

5A
W/ BOC AND EOF

ABS TRAILER

TRAILER

SOCKET

CONNECTOR 1 (9902)

(9780-A)

A94T 12GY

N94T 10DKBL

N94U 10DKBL

BL

BL

J3 87

H4 87A

N94T 10DKBL
W/ DAYCAB AND EOF

BATTERY FEED
CH3_01

BATTERY FEED
CH3_34

#A14 4RD

@@A14 6RD

30 G4

W/ BATTERY CENTER PIN SOCKET

A12-G 18WH A13-GFF 18WH A94TC
A94TV 12GY
A94T 12GY

A14J 8RD

ACCESSORY RELAY #2, 4 (1011 / 1013)
CH3_09

IGNITION RELAY #2 / #3 (1012 / 1014) CH3_05

W/ IGN CENTER PIN

FUSE F8-D (1017) E4 F4
30A

A14JC 12RD

W/ SW CONTROLLED CENTER PIN

A94TC 12GY

A94TB 12GY
GROUND ADAPTER (1023)
11
1

A94TA 12GY

A72-GC 18WH

A94T 12GY
W/ SW CONTROLLED CENTER PIN

AUXILIARY TRAILER RELAY (1016)

87A G2 87

30 J1

J2 85

86 G1

#A14M 8RD

#A14 4RD

BATTERY FEED CH3_35

A14R 8RD

@A14W 6RD
@@A14Y 6RD

BATTERY FEED CH3_02
BATTERY FEED CH3_02

FUSE F7-B (1016)

F2

E2

25A/10A

IP / FORWARD CHASSIS (1700)

PARK BRAKE PRESSURE SWITCH (8454)

51

C

A72E

M72EA

18OR

16OR

A72-GB 18WH
*A72F 16OR **A72EC
18OR A14RB 12RD

A11-GCB 12WH

*A72FA 18OR
**A72ED 18OR

A72EB

52 M72EB

18OR

16OR D

GROUND STUD AUXILIARY

(LOCATED AT

TRAILER

10

3

LEFT SIDE

SOCKET

DASH MOUNTED (1110M)

DUAL POST

GROUND PLATE)

7 2B

* AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW
CONTROLLED CENTER PIN @ DUAL BATTERY FEED
N/ LOAD SHEDDING @@ DUAL BATTERY FEED
W/ LOAD SHEDDING # SINGLE BATTERY FEED

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

C 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
006

Figure 328 Battery Feed ­ Trailer Auxiliary

328

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.8. BATTERY FEED ­ TRAILER AUXILIARY (CONT.), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
BATTERY FEED - TRAILER AUXILIARY (CONT)

W/2010 LH FUSE BLOCK

FUSE F1-D (1010-E4)
CH3_8B

A13FH 18PK

TRAILER ABS ECU
RELAY (1014)

G1 85
86

A13FF 18PK

IGNITION RELAY #2/#3

(1012/1019)

FUSE F2-E

CH3_05A, 05B

(1011)

TRAILER

TRAILER

SOCKET

TRANS

(5758F/5759F) (5758M)

A94TT1 12GY

W/ IGN CENTER
PIN

IP / CENTER CHAS
(1701-10)

A94T 12GY

A94TT2 E1 14GY

D1 A94TT 14GY
5A

W/ BOC AND EOF

A

N94TT

A

14GY

TRAILER CONNECTOR 1
(9780)

ABS TRAILER SOCKET (9902)

A94T 12GY

J1 87

H4 87A

N94T

10DKBL 10

(1701) IP/CENTER

N94T 10DKBL

CHASSIS

W/ DAYCAB

AND EOF

N94U

A

10DKBL

BATTERY FEED
CH3_01A

BL

BL

BATTERY FEED
CH3_34A

30

#A14 4RD

@@A14 6RD

G2 J2

W/ BATTERY CENTER PIN SOCKET

A12-G 18WH A13-GFF 18WH
A94TV 12GY
A94T 12GY

A14J 8RD

ACCESSORY RELAY #2
(1012) CH3_09A

A94TD 16GY
IGNITION RELAY #2 / #3 (1012/1019) CH3_05A, 05B

W/ IGN CENTER PIN

FUSE F4-N (1013)

B1 A1 30A

A14JC 12RD

A94TC 16GY

A94TB 12GY
GROUND ADAPTER (1023)

A94TA 12GY

A94T 12GY
W/ SW CONTROLLED CENTER PIN

AUXILIARY TRAILER RELAY (1017)

87A A2 87

30 C1

11 A72-GC 18WH

C2 85

1

FUSE F7-L (1016)

A72AJ 16OR

CH3_6A

86 A1

#A14M 8RD

#A14 4RD

BATTERY FEED CH3_35A

A14R 8RD

@A14W 6RD
@@A14Y 6RD

BATTERY FEED CH3_02A
BATTERY FEED CH3_02A

FUSE F9-K (1018)

IP / FORWARD CHASSIS (1700)

PARK BRAKE PRESSURE SWITCH (8454)

C2

D2 A72E

51 M72EA

C

25A/10A 18OR

16OR

A72-GB 18WH
*A72F 16OR **A72EC
18OR A14RB 12RD

A11-GCB 14WH

*A72FA 18OR
**A72ED 18OR

A72EB

52 M72EB

18OR

16OR

D

GROUND STUD AUXILIARY

(LOCATED AT

TRAILER

10

3

LEFT SIDE

SOCKET

DASH MOUNTED (1110M)

DUAL POST

GROUND PLATE)

7 2B

* AUX ISO TRAILER SOCKET ** TRAILER SOCKET W/ SW
CONTROLLED CENTER PIN @ DUAL BATTERY FEED
N/ LOAD SHEDDING @@ DUAL BATTERY FEED
W/ LOAD SHEDDING # SINGLE BATTERY FEED

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041878MAY16 ADDED REF CH3_05B FOR B 93366L

CIR A13FF & A13-GFF.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 17SEP14 AE08058103

SHEET
06A

Figure 329 Battery Feed ­ Trailer Auxiliary (Cont.)

329

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.9. ANTILOCK BRAKE SYSTEM WITH BENDIX, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX

ABS #1 (1400) BATTERY 16
TCV COMMON 4
(DA)

FUSE F4-J @A94AY (1013) @A14HE
12GY D1 15A C1 12RD

A94AY 12GY

FUSE F8-B (1017)

E2

F2

30A

A14HE 12RD

A14H 8RD

IP / CENTER CHASSIS
(1701/1701F)

CENTER / REAR CHASSIS
(9800F/9800M)

A94BN

15

18GY

N94BN

24

16GY

##A14 6RD
**A14 4RD

BATTERY FEED CH3_01,01A
BATTERY FEED CH3_34,34A

R94BN 16GY

BENDIX AUTO TRACTION
CONTROLLER (9505/9505A/9505D)
2

TCV (DA) 5

J1939 LOW

7

J1939

8

HIGH

A94BM 18GY

14

N94BM

23

16GY

A5N(-) 18GN

A5N(+) 18YL

1 R94BM 16GY
DIAGNOSTIC CONN (1650) CH3_11

IGNITION 3 GROUND 1

FUSE F11-D

A94V

(1020)

18GY F4

E4

10A

A13FH 18PK

TRAILER ABS ECU RELAY
(1017-G3) A13FF
18PK

@A94V 18GY

FUSE F1-D (1010)
F4 5A E4

TRAILER ABS

ECU RELAY

(1014-G1)

@A13FH

@A13FF

18PK

18PK

@A13FK 18PK

A94-GA 12WH

IGNITION RELAY #3 (1012 / 1014) CH3_05
IGNITION RELAY #3 (1019) CH3_05A
IBB ENGINE RELAY (1010) CH7_6

@ W/2010 LH FUSE BLOCK

GROUND STUD (4081)

** SINGLE BATTERY FEED ## DUAL BATTERY FEED
W/ LOAD SHEDDING

CHK

DATE

CHAN GE

-MJV04-0878AUG17 REMOVED CIRC A3BA(-)

& A3BA(+) AT R/D 1400.

REV

R E FE R EN C E

G 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
007

Figure 330 Antilock Brake System with Bendix

330

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.10. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #2 (1401)
WSS SA LEFT (+) 5
WSS SA 8 LEFT (-)

IP/ FORWARD CHASSIS HARNESS
(1700/ 1700F)

A94C 16GY
A94D 16GY

30 31

1 M94C 18GY

M94D

2

18GY

BENDIX LEFT FRONT AIR ABS SPEED SENSOR
(8502)

PMV SA 3 LEFT CMN
PMV SA 2 LEFT REL
PMV SA LEFT HLD 1

28 A94A 18GY
27 A94 18GY
29 A94B 18GY

M94A 18GY
M94 18GY
M94B 18GY

B A C

BENDIX LEFT ABS MODULATOR (8500/8500A)

PMV SA 6 RIGHT CMN
PMV SA 7 RIGHT REL
PMV SA 4 RIGHT HLD

A94J 18GY
A94H 18GY
A94K 18GY

35 34 36

M94J 18GY
M94H 18GY
M94K 18GY

B A
C

BENDIX RIGHT ABS MODULATOR (8501/8501A)

WSS SA 11 RIGHT (+)
WSS SA 14 RIGHT (-)

A94E 16GY
A94F 16GY

32 33

1 M94E 18GY
2 M94F 18GY

BENDIX FRONT AIR ABS
SPEED SENSOR (8503)

CHK
012

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

22NOV12 ADDED R/D 1700F FOR

C 91749K

300422
RELEASE NO.

IP/FORWARD CHASSIS HARNESS INTERCONNECT. 61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
008

Figure 331 Antilock Brake System with Bendix (Cont.)

331

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.11. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #1 (1400)
WSS DA RIGHT (-) 11
WSS DA 10 RIGHT (+)
ABS #2 (1401)

IP / CENTER CHASSIS
(1701/1701F)
19 A94BF 16GY
18 A94BH 16GY

REAR / CENTER CHASSIS
(9800F/9800M)

N94BF 16GY
N94BH 16GY

18 19

BENDIX RIGHT WHEEL SPEED
SENSOR (9503/9503D/9511/
9511A/9527)
1 R94BF 16GY
2 R94BH 16GY
BENDIX RIGHT REAR MODULATOR (9502D/9504/9504A/9504B/ 9504D/9514/9526)

PMV DA RIGHT CMN 9
PMV DA RIGHT REL 13
PMV DA 10 RIGHT HLD

A94BK

22

18GY

A94BJ

21

18GY

A94BL

20

18GY

N94BK 16GY
N94BJ 14GY
N94BL 14GY

21 20 22

R94BK 16GY
R94BJ 16GY
R94BL 16GY

B A
C

ABS #3 (1402)
13 9
10

A94BS 16GY
A94BT 16GY A94BU 16GY

IP / CENTER CHASSIS
(1701/1701F)

BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER CHASSIS

57 58 59

N94BS 16GY
N94BT 16GY
N94BU 16GY

6

R94BS

16GY

7

R94BT

16GY

8

R94BU

16GY

BENDIX RR RIGHT MODULATOR
(9504A/9504C/9524)
B
A
C

CUSTOMER ACCESORIES
#1 RELAY (1019-J4)
CH4_27

A116L 18GY

15

A94BV 16GY

A94BW

12

16GY

BENDIX RR RIGHT WHEEL SPEED SENSOR (9503D/9503E/9525)

60 N94BV

9

R94BV

1

16GY

16GY

64

N94BW

10

R94BW

2

16GY

16GY

CUSTOMER ACCESSORIES #1
RELAY (1019) CH4_26

A116U 18GY

A116M 18GY

FUSE F5 (1014-D3) CH3_07

CHK
-

D ATE

CHAN GE

-

ADDED: R/D 9511A,

9504D, 9504C, 9503E.

REV

R EFER E NC E

G 92233D

D RAW N
300422
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHE ET

10MAR09

AE08058103 009

Figure 332 Antilock Brake System with Bendix (Cont.)

332

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.12. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #2 (1401)
WSS DA LEFT (-) 18
WSS DA LEFT (+) 15

IP / CENTER CHASSIS
(1701/1701F)

A94BD 16GY
A94BE 16GY

17 16

CENTER / REAR CHASSIS
(9800F/9800M)

N94BD 16GY
N94BE 16GY

16 17

R94BD 16GY
R94BE 16GY

BENDIX LEFT WHEEL SPEED
SENSOR (9501 / 9501D/
9512/ 9521)
1
2
BENDIX LEFT MODULATOR (9502 / 9513 / 9520 9502A/ 9502B / 9502C)

PMV DA 12 LEFT CMN
PMV DA LEFT REL 17
PMV DA 16 LEFT HLD

24 A94BB 18GY
23 A94BA 18GY
25 A94BC 18GY

14 N94BB 16GY

13 N94BA 16GY

N94BC

15

16GY

R94BB 16GY
R94BA 16GY
R94BC 16GY

B A
C

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 22NOV12 ADDED: R/D 9501D,9521,C 91749K

9520,9502A,9502B DELETED: R/D 9613.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
010

Figure 333 Antilock Brake System with Bendix (Cont.)

333

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.13. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 10A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #3 (1402)
TCV (SA) 5

A94SJ 18GY

IP / CENTER CHASSIS
(1701/1701F)
13

N94SJ 16GY

BENDIX TRAILER TRACTION CONTROLLER
(9512)
1

TCV COMMON 3
(SA)
2
7 6 4

67 A94SK 18GY

A94SK 18GY

A94SKA 18GY

66 A94SKB
18GY
A94SK 18GY
65 A94HA 18GY

N94SK 16GY
*N94B 16GY
N94SKB 16GY

2
HAS SOLENOID (9515/*9516) 2

N94HA

16GY

1

*N94A 16GY

A94BMM 16GY
A94BNN 16GY
A94BP 16GY

52 53 54

BENDIX SIX CHANNEL ABS INLINE CONN (9516M) CENTER / REAR CHASSIS

BENDIX LEFT REAR MODULATOR (9502B/9502F/9522)

N94BY 16GY
N94BZ 16GY N94BP 16GY

1

R94BY

B

16GY

2 R94BZ

A

16GY

3

R94BP

C

16GY

14 11

A94BQ 16GY
A94BR 16GY

55 56

N94BQ 16GY
N94BR 16GY

BENDIX RR LEFT WHEEL SPEED SENSOR
(9501D/9501E/9523)

4

1

R94BQ

16GY

5

R94BR

2

16GY

CHK

D ATE

CHAN GE

0610 04SEP13 ADDED: R/D 9502F,

9501E.

* W/ ISX ENGINE

REV

R EFER E NC E

D 92233D

D RAW N
310775
RELEASE NO .
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHE ET

15NOV10

AE08058103 10A

Figure 334 Antilock Brake System with Bendix (Cont.)

334

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.14. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 11

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #4 (1403)
BRAKEDEMAND PRIMARY 2
CIRC SIGNAL
PRESS SNSR 4 SUPPLY
PRESS SNSR 1 COMMON
BRAKEDEMAND 5 SECONDARY
CIRC SIGNAL

A94SE 18GY
A94SVD 16GY
A94SZD 16GY
A94SF 16GY

LOAD SNSR 3 SIGNAL
PMV TRLR 12 COMMON
PMV TRLR 9 RELEASE
PMV TRLR 6 HOLD

IP / DCM (1800)

A94SV 16GY
A94SZ 16GY

D5 C3 C10
D6

B94SE 18GY B94SV 18GY B94SZ 18GY
B94SF 18GY

ABS PRIMARY AIR TRANSDUCER
(1822)
C
B B94SVA
18GY A
B94SZA 18GY
ABS SECONDARY AIR TRANSDUCER
(1823)
B B94SVB
18GY A
B94SZB 18GY C

IP / CENTER CHASSIS
(1701/1701F)

ABS 6 PRESSURE SENSOR
(9510F/9510M)

ABS 6 PRESSURE SENSOR
(4X2)/(6X4) (9510/9510A)

A94SZC 16GY
A94SVC 16GY
A94SH 16GY

63

N94SZC

A

R94SZC

A

16GY

18GY

75

N94SVC

B

R94SVC

B

16GY

18GY

76

N94SH

C

R94SH

C

16GY

18GY

BENDIX TRAILER MODULATOR (9513)

A94SN 18GY
A94SM 18GY
A94SL 18GY

73 72 74

N94SN 16GY
N94SM 16GY
N94SL 16GY

B A
C

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 22NOV12 REMOVED TWIST SYMBOL. C 91749K

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
011

Figure 335 Antilock Brake System with Bendix (Cont.)

335

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.15. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)

ABS #4 (1403)
CAN LOW 7
CAN HIGH 8
CAN COM 10 CAN
SUPPLY 11

A94SDA 18GY
A94SBA 18GY
A94SCA 18GY
A94SAA 18GY

IP / CENTER CHASIS
(1701/1701F)

46 48 47 49

N94SAB 18GY
N94SCB 18GY
N94SBB 18GY
N94SDB 18GY

YAW SENSOR (9511 / 9511A)
1
2
3 4

ATC & RSP SPLICE PACK
(1410)

12V
GND
CAN HIGH
CAN LOW

A A94SAA 18GY
B A94SAB 18GY
C A94SA 18GY

D A94SCA 18GY
E A94SCB 18GY
F A94SC 18GY

G A94SBA 18GY
H A94SBB 18GY
J A94SB 18GY

K A94SDA
18GY

L

A94SDB

18GY

M A94SD

18GY

IP / DCM (1820)

STEERING WHEEL POSITION SENSOR
(1821)

A

2

B94SA

20GY

C

1

B94SC

20GY

B

3

B94SB

20GY

D

4

B94SD

20GY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 22NOV12 ADDED R/D 1701F FOR

C 91749K

IP/CENTER CHASSIS INTERCONNECT.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
012

Figure 336 Antilock Brake System with Bendix (Cont.)

336

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.16. ANTILOCK BRAKE SYSTEM WITH BENDIX (CONT.), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
EATON VORAD ANTENNA ASSEMBLY
(8901)

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ BENDIX (CONT)
J1939 CENTER TO FWD (9769M)

M5UE(+)

4

18YL

M5U(+)

A

18YL

M5UE(-)

5

18GN

M5U(-) 18GN

M5UD(-) 18GN M5UD(+) 18YL

SMARTIRE TPMS/SMART WAVE TPMS(2010)RECRIVER (*8993F/#8993G)

12

M5UA(+)

18YL

11

M5UA(-)

18GN

10 9

M5U(+) 18YL M5U(-) 18GN
M5UB(+) 18YL
M5UB(-) 18GN

C
J1939 FWD TO CENTER (9770M) A

M67-GY 18WH M67Y 18PK

M5UB(+) 18YL C

FORWARD CHASSIS CONN
(1700F) CH4_28B

M5UB(-) 18GN

* W/ SMART WAVE TPMS # W/ SMART WAVE TPMS 2010

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED R/D 8993G; CIRC C 92447S

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

M5UB(+),M5UB(-) WAS M5UH(+),M5UH(-).

75116N 19NOV10 AE08058103

12A

Figure 337 Antilock Brake System with Bendix (Cont.)

337

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.17. ANTILOCK BRAKE SYSTEM WITH WABCO, P. 12B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO

WABCO ONGUARD ABS CONN (1423)

1

A94SS 18GY

A94SR

3

18GY

A94SP

10

18GY

A94SN

7

18GY

IP / CENTER CHASIS (1701)

46 47 48 49

N94SN 18GY
N94SP 18GY
N94SR 18GY
N94SS 18GY

YAW SENSOR (9511B / 9511D)
1
2
3 4

ATC & RSP SPLICE PACK
(1410)

12V
GND
CAN HIGH
CAN LOW

A

B A94SNA 18GY
C A94SNB 18GY
D

E A9 4 S PA 18GY
F A94SPB 18GY
G

H A94SRA 18GY
J A94SRB 18GY

K

L

A94SSA

18GY

M A94SSB

18GY

IP / DCM (1820)

STEERING WHEEL POSITION SENSOR
(1821A)

A

5

B94SN

20GY

B

6

B94SP

20GY

C

4

B94SR

20GY

D

1

B94SS

20GY
2 B94ST

20GY

3

CHK

DATE

CHAN GE

012 27MAR13 REMOVED WORD "CONT"

IN TITLE DESC.

REV

R E FE R EN C E

B 92015W

DRAWN
310706
RELEASE NO.
91749K

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONSTAR

D ATE

PART NO.

15NOV12 AE08058103

SHEET
12B

Figure 338 Antilock Brake System with WABCO

338

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.18. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.) , P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER
(1420) IGNITION
(ECU+) 7
BATTERY 8

@A94V 14GY

FUSE F1-D (1010)
F4 10A E4

TRAILER ABS ECU RELAY (1014-G1)
@A13FH 18PK

FUSE F11-D

TRAILER ABS

(1020)

ECU RELAY

A94V

F4 E4

(1017-G3) *A13FH

14GY

10A

18PK

FUSE F4-J (1013)

@A94AY

@A14HE

14GY

D1 15A C1

12RD

A94AY 14GY

FUSE F8-B (1017)
A14HE E2 15A F2 12RD

A14H 8RD

J1939(-) 1 J1939(+) 3

A5N(-) 18GN
A5N(+) 18YL

IP / ENGINE (1702) CH3_10

A13FF 18PK
A13FF 18PK
##A14 6RD
**A14 4RD

IGNITION RELAY #3 (1019) CH3_05A
IGNITION RELAY #3 (1014- J3) CH3_05
BATTERY FEED (1001-A) CH3_01,1A BATTERY FEED (1000B-A) CH3_34,34A

GROUND ECU (-) 4
GROUND 9

A94-GB 18WH
A94-GA 18WH

A94-GC 16WH

WABCO ABS CONTROLLER
(1421)

LEFT GND STUD (4081)

TRACTION CONTROL VALVE (-) 7

A94BN 18GY

A94BB 18GY
A94BK 18GY

WABCO LEFT REAR WHEEL MODULATOR (9507 / 9507A / 9519) CH10_16
WABCO RIGHT REAR WHEEL MODULATOR (9509 / 9516 / 9509B) CH10_15

A94MA 18GY

WABCO LEFT FRONT ABS MODULATOR (8504) / (8504A) CH10_14

A94BT 18GY

WABCO RRR WHEEL MODULATOR (9509A) CH10_15

A94BZ 18GY

WABCO LRR WHEEL MODULATOR (9507B) CH10_16

A94MJ 18GY

WABCO RIGHT FRONT ABS MODULATOR (8505/8505A) CH10_14

IP/CENTER

CENTER/REAR

CHASSIS

CHASSIS

(1701/1701F) (9800F/9800M)

WABCO AUTO TRACTION CONTROL SOLENOID
(9515 / 9515A / 9515B

15

24

N94BN

R94MN

/9515C/9515D)

16GY

18GY 2

TRACTION CONTROL VALVE (+) 16

A94BM 18GY

1

14

N94BM

23

16GY

R94MM 18GY

RSC(+) 8

A94SJ 18GY

TRAILER RELAY

13

WABCO RSC SOLENOID

N94SJ

(9514)

16GY

1

RSC(-) 13

A94SK 18GY

WABCO ABS CONTROLLER (1422)

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC A3BA(-)

& A3BA(+) AT R/D 1420.

67
IP/CENTER CHASSIS
(1701/1701F)

2 N94SK 16GY * IGN FEED STANDARD # IGN FEED REMOTE START / STOP ** SINGLE BATTERY FEED ## DUAL BATTERY FEED W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

REV

R E FE R EN C E

K 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
013

Figure 339 Antilock Brake System with WABCO (Cont.)

339

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.19. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER (1423) ON GUARD

SUPPLY 8

A94BY 18GY

ON 11

A94-GCC 18WH

PRESS 14

A94MN 18GY

IP/DCM (1800)
D6
D5
A6

DRIVER DEMAND PRESSURE SENSOR (1824)

B94BY 18GY

1

B94-G

18WH

2

B94MN

3

18GY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 27MAR13 ADDED WORD "CONT" IN D 92015W

TITLE DESC.

DRAWN

NA ME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

52250B 03FEB11 AE08058103

SHEET
13A

Figure 340 Antilock Brake System with WABCO (Cont.)

340

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.20. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 13B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

J1939 - 500K WRG

WABCO ABS CONTROLLER
(1420)

A5N(-)

1

18GN

A5R(-) 18GN
A5L(-) 18GN

IP/ENGINE (1702)

17

K5R(-)

18GN

ECM CONN (6018) CH3_41

A5B(-) 18GN

ALLISON TC10 SHIFT SELECTOR (1852) CH11_13A
DIAGNOSTIC CONN (1650)

A5J(-) 18GN

A5F(-)

18GN

D

A5E(-) 18GN

A5A(-) 18GN
A5C(-) 18GN

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)
G

IP/ENGINE

(1702)

A5N(+)

A5R(+)

11 K5R(+)

ECM CONN (6018)

3

18YL

18YL

18YL

CH3_41

A5L(+) 18YL

A5B(+) 18YL

ALLISON TC10 SHIFT SELECTOR (1852) CH11_13A
DIAGNOSTIC CONN (1650)

A5J(+) 18YL

A5F(+)

18YL

C

A5E(+) 18YL

A5A(+) 18YL
A5C(+) 18YL

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)
H

CHK

DATE

CHAN GE

0488 09SEP15 ADDED CHAPTER REF

FOR R/D 1852.

REV

R E FE R EN C E

B 93248U

DRAWN

NA ME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058103

SHEET
13B

Figure 341 Antilock Brake System with WABCO (Cont.)

341

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.21. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 14

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER (1421)

IP/FORWARD CHASSIS
(1700/1700F)

WABCO FRONT LEFT AIR ABS SPEED SENSOR (8506/8506A)

LEFT FRONT 12 WHEEL SPEED SNSR
LEFT FRONT WHEEL SPEED SNSR 15

30

1

A94MC

M94MC

18GY

18GY

A94MD

31 M94MD

2

18GY

18GY

LEFT FRONT MOD 6 OUTLET

GROUND STUD
CH10_13

A94MA 18GY
A94M 18GY

LEFT FRONT MOD 3 INLET

A94MB 18GY

28 M94MA 18GY
27 M94M 18GY

29

M94MB

18GY

2

1

WABCO LEFT

FRONT ABS

MODULATOR

3

(8504/8504B/

8504C/8504D)

RIGHT FRONT MOD 4 OUTLET

GROUND STUD
CH10_13

A94MJ 18GY
A94MH 18GY

RIGHT FRONT MOD 1 INLET

A94MK 18GY

35 34 36

M94MJ 18GY
M94MH 18GY
M94MK 18GY

2

1

WABCO RIGHT

FRONT ABS

3

MODULATOR

(8505/8505B)

RIGHT FRONT 10 WHEEL SPEED SNSR
RIGHT FRONT 13 WHEEL SPEED SNSR

A94ME 18GY
A94MF 18GY

32 33

WABCO FRONT RIGHT AIR ABS SPEED SENSOR
(8507/8507A/8507B)
1 M94ME 18GY
2 M94MF 18GY

CHK

DATE

CHAN GE

REV

R E FE R EN C E

012 22NOV12 ADDED R/D 1700F FOR

C 91749K

IP/FORWARD CHASSIS INTERCONNECT.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
014

Figure 342 Antilock Brake System with WABCO (Cont.)

342

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.22. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER
(1421)

IP / CHASSIS CENTER
(1701/1701F)

CHASSIS C E N T ER /R E A R (9800F/9800M)

WABCO RIGHT REAR WHEEL SPEED SENSOR (9508/D/E/F/9517/9517A/9535)

19

18

1

RR WHL

A94BF

N94BF

R94MF

SPEED SNSR 18

18GY

16GY

18GY

RR WHL SPEED SNSR

17

A94BH 18GY

18 N94BH
16GY

19 R94MH 18GY

2

WABCO RIGHT REAR WHEEL MODULATOR (9 509 /A /B/ C /P /9 51 6 /95 34)

RIGHT REAR 9 MOD OUTLET
RIGHT REAR 8 MOD INLET

A94BK 18GY
A94BJ 18GY
A94BL 18GY

22 21 20

N94BK 16GY
N94BJ 16GY
N94BL 16GY

21 20 22

R94MK 18GY
R94MJ 18GY
R 94M L 18GY

2 1
3

A94-GC 16WH

WABCO ABS CONTROLLER
(1422)

RRR WHL SPEED SNSR 14

RRR WHL

11

SPEED SNSR

GROUND STUD CH10_13

A94BW 18GY
A94BV 18GY

IP / CHASSIS CENTER
(1 7 0 1 /1 70 1F )
64 N94BW 16GY
60 N94BV 16GY

6-CHANNEL ABS INLINE CONN RE AR/CE NTE R (9516M)
10 R94BW 18GY
9 R94BV 18GY

RRR

15

MOD OUTLET

RRR

12

MOD INLET

A94BT 18GY
A94BS 14GY
A94BU 14GY

58 57 59

N94BT 16GY
N94BS 14GY
N94BU 14GY

7 R94BT 18GY
6 R94BS 18GY
8 R94BU 18GY

WABCO RIGHT REAR WHEEL SPEED SENSOR (9508D/9508E/9508K)

2 R94BWA
18GY

R 94 BVA

1

18GY

WABCO RIGHT REAR WHEEL MODULATOR
(9 50 9A/95 0 9 M)

R 9 4 B TA 18GY
R94BSA 18GY
R94BUA 18GY

2 1
3

A94-GD 16WH

GROUND STUD CH10_13

CHK

DATE

CHAN GE

0610 04SEP13 ADDED: R/D 9517A,

9509P, 9508K, 9509M.

REV

R E FE R EN C E

F 92233D

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
015

Figure 343 Antilock Brake System with WABCO (Cont.)

343

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.23. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 15A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER
(1422)

RRR WHL SPEED SNSR 14

RRR WHL SPEED SNSR

11

A94BW 18GY
A94BV 18GY

IP / CHASSIS CENTER
(1701/1701F)
64 N94BW 16GY
60 N94BV 16GY

6-CHANNEL ABS INLINE CONN REAR/CENTER (9516M)
10 R94BW 18GY
9 R94BV 18GY

WABCO 6S/6M R RR REAR WHEEL SPEED SNSR (HTB)
(9538)

2 R94BWA
18GY

R94BVA

1

18GY

WABCO 6S/6M R RR REAR MOD (HTB) (9532)

RRR

15

MOD OUTLET

RRR

12

MOD INLET

A94BT 18GY
A94BS 18GY
A94BU 18GY

58 57 59

N94BT 16GY
N94BS 16GY
N94BU 16GY

7

R94BT

18GY

6 R94BS 18GY

8 R94BU 18GY

R94BTA 18GY
R94BSA 18GY
R94BUA 18GY

2 1
3

A94-GD 16WH

GROUND STUD CH10_13

CHK

DATE

CHAN GE

012 22NOV12 ADDED TWIST SYMBOL

AND CIRC A94-GD WAS A94-GC.

REV

R E FE R EN C E

C 91749K

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058103

SHEET
15A

Figure 344 Antilock Brake System With WABCO (Cont.)

344

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.24. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10
ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER
(1421)

IP/CHASSIS CENTER (1701)

CHASSIS CENTER/REAR
(9800)

WABCO LEFT REAR WHEEL SPEED SENSOR (9506/9506D/E/F/9518/9518A/9529)

17

16

1

LR WHL SPEED SNSR 11

A94BD 18GY

N94BD 16GY

R94MD 18GY

LR WHL SPEED SNSR 14

A94BE 18GY

16 N94BE
16GY

17 R94ME 18GY

2

WABCO LEFT REAR REAR WHEEL MODULATOR
(9507/A/B/C/K/9519/9528)

LEFT REAR

5

MOD OUTLET

LEFT REAR

2

MOD INLET

A94BB 18GY
A94BA 18GY
A94BC 18GY

24 N94BB
16GY

23 N94BA 16GY

25

N94BC

16GY

14 13 15

R94MB 18GY
R94MA 18GY
R94MC 18GY

2 1
3

A94-GC 16WH

WABCO ABS CONTROLLER
(1422)

LRR WHL

5

SPEED SNSR

LRR WHL SPEED SNSR 2

GROUND STUD
CH10_13
IP / CHASSIS CENTER (1701)

A94BQ 18GY
A94BR 18GY

55 N94BQ 16GY
56 N94BR 16GY

6-CHANNEL ABS INLINE CONN REAR/CENTER (9516M)
4 R94BQ 18GY
5 R94BR 18GY

WABCO LEFT REAR WHEEL SPEED SENSOR (9506D/9506E/9506K)
1 R94BQA
18GY 2
R94BRA 18GY
WABCO LEFT REAR REAR WHEEL MODULATOR (9507B/9507M)

LRR MOD OUTLET 6
LRR MOD INLET 3

A94BZ 18GY
A94BY 18GY
A94BP 18GY

53 N94BZ
16GY

52

N94BY

16GY

54

N94BP

16GY

2 R94BZ 18GY

1 R94BY
18GY

3

R94BP

18GY

R94BZA 18GY
R94BYA 18GY
R94BPA 18GY

2 1
3

A94-GD 16WH

GROUND STUD CH10_13

CHK

DATE

CHAN GE

0610 04SEP13 ADDED: R/D 9518A,

9507K, 9506K, 9507M.

REV

R E FE R EN C E

F 92233D

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
016

Figure 345 Antilock Brake System with WABCO (Cont.)

345

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.25. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO ABS CONTROLLER
(1422)
LRR WHL SPEED SNSR 5
LRR WHL SPEED SNSR 2

IP/CHASSIS CENTER (1701)

6-CHANNEL ABS INLINE CONN
REAR/ CENTER (9516M)

A94BQ 18GY
A94BR 18GY

55 56

N94BQ 16GY
N94BR 16GY

4 R94BQ 18GY
5 R94BR 18GY

WABCO 6S/6M L FR REAR WHEEL
SPEED SNSR(HTB) (9537)

R94BQA

1

18GY

R94BRA

2

18GY

WABCO 6S/6M L FR REAR MODULATOR (9536)

A94BZ 18GY

LRR

6

MOD OUTLET

LRR

3

MOD INLET

A94BY 18GY
A94BP 18GY

53 N94BZ
16GY

52 N94BY 16GY

54

N94BP

16GY

2

R94BZ

18GY

1

R94BY

18GY

3

R94BP

18GY

R94BZA 18GY
R94BYA 18GY
R94BPA 18GY

2 1
3

A94-GD 16WH

GROUND STUD CH10_13

CHK

DATE

CHAN GE

012 22NOV12 ADDED TWIST SYMBOL

AND CIRC A94-GD WAS A94-GC.

REV

R E FE R EN C E

C 91749K

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058103

SHEET
16A

Figure 346 Antilock Brake System with WABCO (Cont.)

346

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.26. ANTILOCK BRAKE SYSTEM WITH WABCO (CONT.), P. 16B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 10

ANTILOCK BRAKE SYSTEM W/ WABCO (CONT)

WABCO RADAR (8902)

4

M5UF(+)

20YL

5

M5UF(-)

20LTGN

M5UK(+) 18YL
M5UK(-) 18GN

J1939 CENTER TO FWD
(9769M)
A

M5UD(-) 18GN M5UD(+) 18YL

SMARTIRE TPMS
(8993F)

12

M5UA(+)

18YL

M5U(+) 18YL

C

11

M5UA(-)

18GN

M5U(-) 18GN

J1939 FWD TO CENTER
(9770M)

1

M5UB(+)

A

18YL

M5UB(-)

6

18GN

M67-GA 20WH M67CA 20PK

FWD CHASSIS CONN (1700F) CH4_28C

M5UH(+) 18YL C
M5UH(-) 18GN

CHK

DATE

CHAN GE

012 22NOV12 ADDED CH REFERENCE

FOR CIRC M67-GA , M67CA.

REV

R E FE R EN C E

B 91749K

DRAWN
300422
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19NOV10 AE08058103

SHEET
16B

Figure 347 Antilock Brake System with WABCO (Cont.)

347

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.27. POWER TAKE OFF, P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

POWER TAKE OFF

IGNITION RELAY # 2 (1012 / 1014)
CH3_07

CH3_07A

CHAPTER 10

#A13FB 12PK

*(A13FB)

(A13FA)

#A13FF 12PK

FUSE F5-E (1014-C1)

FUSE F7-B (1016)

PTO ENGAGED SWITCH
FOR HOUR METER (7800)

IP / ENGINE (1702)

FUSE F5-A G2 (1014-G1)

G2

H2 FUSE F5-B

(1014)

10A

H2

FUSE F5-J (1014-A1)

PTO 1 (7800)
A

A

K88

16LTGN

14 A88
18LTGN @A88V
18LTGN

A88V 18LTGN
A88VA 18LTGN
A9ZC 18GY

87

85

PTO RELAY A (1020) D4
C3
D3
C4

86

30

PTO ENGAGED SWITCH
FOR HOUR METER (7801)

K88A

A

16LTGN

%K88A 18VT

PTO RELAY B (1020)

85

86

D2

41

C1

A88A

18LTGN

87

D1

C2

BODY CONTROLLER #J5 (1602)

A88B 18LTGN
A88C 18LTGN

PTO F14 STATE
INPUT A

F15

PTO STATE INPUT B

30

@A70BF 14RD

* W/ IGNITION RELAY 3 # N/ IGNITION RELAY 3 % W/ ISX ENG @ W/2010 LH FUSE BLOCK

ZERO VOLT REF ADAPTER
(1620)
C A9ZB 18GY
A A9Z 18GY

E3 ZVR B2

FUSE F10-P (1019)

CHK

D ATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R EFER E NC E

E 92715R

A2

@A14HF 12RD

A14H 8RD

BATERY FEED CH3_01A

D RAW N
300422
RELEASE NO .
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHE ET

10MAR09

AE08058103 017

Figure 348 Power Take Off

348

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.28. VEHICLE SENSOR MODULE, P. 18

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCDHIAAGPRTAEMR 10
VEHICLE SENSOR MODULE

VEHICLE SENSOR MODULE
(8950)

BATTERY 8

N14U 16RD

N12U 16PK

N12UA 16PK

CENTER

CHASSIS / IP

(1701)

FUSE F8-A (1017)

N/ LOAD SHEDDING

A14W 6RD

BATTERY FEED CH3_01

66

A14U F1

E1 A14NJ

16RD

10A

12RD

A14M 8RD

A14Y 6RD

BATTERY FEED CH3_03

FUSE F4-E (1013)

ACCESSORY

65

A12U D1

C1

RELAY #2,4

W/ LOAD

16LTBL

(A12V)

(1011 / 1013)

SHEDDING

10A

CH3_09

ACC

9

5 6 GROUND 7

N13UB 16PK

N5UA(+) 18YL
N5UA(-) 18YL

N5UA(+) 18YL
N5UA(+) 18YL

N11-GU 16WH

FUEL 12 SENSOR

62

A5U(+)

18YL

61

A5U(+)

18YL

BODY CONTROLLER # J5 (1602) CH3_11

CHASSIS GROUND ADAPTER (8806)

D

E
CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

N11-GA 10WH
N11-GJ 16WH

V_REF 10 GROUND
GROUND ADAPTER (8805)
D N108Z 16TN
A
VEHICLE SENSOR MODULE
(8951)
BRAKE PAD WEAR 3
AXLE 1

CHASSIS

GROUND A

F

PROG AND DIAG ADAPTER

(8953)

(8803)

N110V 16TN
N110B 18TN
N110Z 16TN

D
M110V
16TN F
M110A
18TN K
M110ZA
18TN

EYEMAX FUEL FILTER SENSOR
(8990)
C V+
A FILTER SENSOR
B V_REF GROUND

N107A 18TN

G

M107A

18TN

LEFT FRONT BRAKE WEAR SENSOR (8960)

[MRFL1]

2

18TN

[MRFL2]

18TN

1

M107AA 18TN

CHASSIS GROUND ADAPTER (8806)

B N107-GA
18TN

E

N11-GJ

16WH

CHASSIS GROUND

F

A

ADAPTER

(8803)

H

M107-GA

18TN

N11-GA 10WH

CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

RIGHT FRONT BRAKE WEAR SENSOR (8961)

[MRFR1]

18TN

1

[MRFR2]

2

18TN

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
018

Figure 349 Vehicle Sensor Module

349

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.29. VEHICLE SENSOR MODULE (CONT.), P. 19

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
LEFT REAR BRAKE WEAR SENSOR (6X4)
(8964)

ELECTRICAL CIRCUIT DCIA HG ARPATMER 10

VEHICLE SENSOR MODULE (CONT)
REAR / CENTER PROGNASTIC & DIAGNOSTICS
(9801)

VEHICLE SENSOR MODULE
(8951)

1

[RURRL1]

18BK

[RURRL2]

2

18BK

RIGHT REAR BRAKE WEAR SENSOR (6X4)
(8965)

2

[RURRR2]

18BK

[RURRR1]

1

18BK

R107C 18TN
R107CD 18TN

C N107C
18TN

BRAKE 1 PAD WEAR
AXLE 3

CHASSIS GROUND ADAPTER (8806)

S

N107-GB

A

18TN

C N107-GC
18TN

E N11-GJ
16WH

R107C 18TN
R107-GD 18TN
R107-GD 18TN

LEFT REAR BRAKE WEAR SENSOR (4X2)
(8966)

1

[RTRRL1]

18BK

[RTRRL2]

2

18BK

R107CD 18TN

CHASSIS GROUND ADAPTER (8803)
F

RIGHT REAR BRAKE WEAR SENSOR (4X2)
(8967)

A N11-GA
10WH

2

[RTRRR2]

18BK

1

[RTRRR1]

18BK

LEFT FORWARD REAR BRAKE WEAR SENSOR (6X4)
(8962)

[RURFL1]

1

18BK

[RURFL2]

2

18BK

RIGHT FORWARD REAR BRAKE WEAR SENSOR (6X4)
(8963)

2

[RURFR2]

18BK

[RURFR1]

1

18BK

R107BC 18TN
R107-GC 18TN

R107B 18TN

CENTER GROUND (ON LEFT SIDE DASH MOUNTED DUAL POST GND PLATE)

VEHICLE

B

SENSOR MODULE

(8951)

H N107B 18TN

BRAKE 2 PAD WEAR
AXLE 2

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
019

Figure 350 Vehicle Sensor Module (Cont.)

350

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.30. BRAKE SENSOR ­ WEAR / STROKE, P. 20

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDIHAAGPRTAM ER 10
BRAKE SENSOR - WEAR / STROKE

VEHICLE SENSOR MODULE
(8950)

+5V_REF 11

N108V 16TN

V_REF 10 GROUND
GROUND ADAPTER (8805)
D N108Z 16TN
B N108ZA 16TN

VEHICLE SENSOR MODULE
(8951)

FR LEFT

BRAKE

STROKE

5

FR RIGHT BRAKE 6
STROKE

N108A 18TN
N108B 18TN

N108VA 16TN

CENTER / REAR PROG AND DIAG
(9801F)

N108VB

16TN

A

PROG AND DIAG (8954M / 8953M)
B M108VA 16TN
J M108ZA 16TN
A
C

LEFT FRONT BRAKE STROKE SENSOR
(8970)

M108VD 18TN
M108ZD 18TN
M108A 18TN

A V+ B ZVR C OUTPUT

RIGHT FRONT BRAKE STROKE SENSOR
(8971)

M108VC 18TN
M108ZC 18TN
M108B 18TN

A V+ B ZVR C OUTPUT

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
020

Figure 351 Brake Sensor ­ Wear / Stroke

351

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.31. BRAKE SENSOR ­ WEAR / STROKE (CONT.), P. 21

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

VEHICLE SENSOR MODULE
(8950)

GROUND ADAPTER (8805)

V_REF

10

GROUND

D N108Z 16TN

ELECTRICAL CIRCUIT DCIA HGARPATMER 10
BRAKE SENSOR - WEAR / STROKE (CONT)

C +5V_REF 11

VEHICLE SENSOR MODULE
(8951)
LEFT FR BRAKE 9
STROKE

N108ZB 16TN

REAR CENTRAL PROGNOSTIC &
DIAGNOSTIC (9801)

E N108E 18TN
J

R108E 18TN
R108ZB 16TN

N108V 16TN

A N108VB
16TN

RIGHT RR BRAKE 8
STROKE

F N108D 18TN

RIGHT FR BRAKE 10
STROKE
LEFT RR BRAKE 7
STROKE

D N108F 18TN
G N108C 18TN

LEFT REAR REAR BRAKE STROKE (6X4)
(8974)

R108ZB 16TN
R108VB 16TN
R108VB 16TN
R108DA 18TN
R108D 18TN
R108C 18TN
R108CA 18TN

V+ A ZVR B OUTPUT C

R108VH 18TN
R108ZH 18TN
R108CA 18TN

LEFT FORWARD REAR BRAKE STROKE (6X4)
(8972)

R108ZE 18TN
R108VE 18TN

C OUTPUT B ZVR A V+

RIGHT FORWARD REAR BRAKE STROKE (6X4)
(8973)

R108VL 18TN
R108ZL 18TN
R108F 18TN

A V+ B ZVR C OUTPUT

RIGHT REAR REAR BRAKE STROKE (6X4)
(8975)

R108VJ 18TN
R108ZJ 18TN
R108DA 18TN

A V+ B ZVR C OUTPUT

LEFT REAR BRAKE STROKE (4X2)
(8976)
V+ A
ZVR B
OUTPUT C

R108VF 18TN
R108ZF 18TN
R108C 18TN

RIGHT REAR BRAKE STROKE (4X2)
(8977)

R108VK 18TN
R108ZK 18TN
R108D 18TN

A V+ B ZVR C OUTPUT

CHK

D ATE

C HA N G E

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE RE N CE

B 82357E

D RAW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058103

SHEET
021

Figure 352 Brake Sensor ­ Wear / Stroke (Cont.)

352

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.32. BODY BUILDER, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BODY BUILDER

CHAPTER 10

BODY BUILDER (7220)
1 2 3 4 5 6 7 8

MTEMI 16GY
MTEM2 16GY
MTEM3 16GY
MTEM4 16GY
MTEM5 16GY
MTEM6 16GY
MTEM7 16GY
MTEM8 16GY

FORWARD CHASSIS / IP (1700F/1700) 52 53 54 55 56 57
58
59

ATEM1 16GY
ATEM2 16GY
ATEM3 16GY
ATEM4 16GY
ATEM5 16GY
ATEM6 16GY
ATEM7 16GY
ATEM8 16GY

BODY BUILDER
(1)
E1 E2 E3 E4 E5 E6
E7
E8

BODY BUILDER (4450M) A B C D E F
G

CHK

DATE

CHAN GE

0488 20MAY14 ADDED R/D 1.

N68BB 14BN
N56BB 16YL
N57BB 16LTGN
N54BB 14BN
N71BB 16LTBL
N12BB 14LTBL
N11-GD 12WH

CENTER CHASSIS / IP (1701F) 76
59
63
74 73
75
ELECTRONIC GND SPLICE PACK (8802) CH3_33

REV

R E FE R EN C E

C 92447S

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

SHEET

15NOV10

AE08058103 022

Figure 353 Body Builder

353

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.33. LIFT GATE POWER FEED, P. 22A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUICT HDAIAPGTREARM 10
LIFT GATE POWER FEED

-+

FUSE 250A

CIRCUIT BREAKER

A

B

150A

LIFT GATE POWER FEED SOCKET

FOR SINGLE POLE LIFT GATE FEED

-+

FUSE 250A

CIRCUIT BREAKER
A B
150A

FOR DUAL POLE LIFT GATE FEED

LIFT GATE POWER FEED SOCKET

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN

NA ME

U00M589 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

77916C 11NOV11 AE08058103

SHEET
22A

Figure 354 Lift Gate Power Feed

354

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.34. CUMMINS ICON, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CUMMINS ICON

CHAPTER 10

TRLR SOC PARK BRAKE PRESSURE SWITCH (8454)
C
D
ICON TEMP SENDER (8451)
1
2

ICON HOOD SWITCH (8450)
B
A

ICON PARK BRAKE SWITCH
(8453)

C

M97M

D

18VT

M72EA 16OR M72EB 16OR
M97K 18VT M97L 18VT
M97J 18VT M97H 18VT

FWD CHASSIS / IP (1700F/1700) 51
52

@A72E 18OR
A72EA 18OR
A72EB 18OR

FUSE F9-K (1018) CH3_2A
FUSE F7-B (1016-E2) CH3_02
AUX TRAILER SOCKET
SWITCH CONN (1110M)
2B

45 46
44

A77P

E2

18LTGN

A77S

E1

18LTGN

BODY CONTROLLER #J4
(1601)
IP/ENGINE (1702/1702)
33 A104AM 16DKBL

K97J 18VT

M97R 18VT

M97N 18VT

M97H 18VT

43 50

NEUTRAL SWITCH (7802) CH7_14

HOOD SWITCH (8450) CH7_07

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

C 92715R

310775
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

75116N 15NOV10 AE08058103

023

Figure 355 Cummins Icon

355

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.35. POWER TAKE-OFF CONNECTION, P. 24

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 10
PTO CONNECTION

PTO 1 (7800)
A
PTO 2 (7801)
A

K88 16LTGN

DASH CONNECTOR (1702)
14

41 K88A 16LTGN

CHK

DATE

CHAN GE

0486 03JAN12 INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12NOV10 AE08058103

SHEET
024

Figure 356 Power Take-Off Connection

356

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.36. CUSTOMER SUPPLIED LIGHTS, P. 25

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIHAG AR PA TM ER 10
CUSTOMER SUPPLIED LIGHTS

CUSTOMER SUPPLIED LIGHT (9900)

2

R10-GP 16WH

GND SPLICE PACK (1010)
D

1

A

R10-G 16WH
R58AC 16BN

REAR / CENTER CHASSIS (9800)
5
12

N10-G 12WH

CHASIS GROUND ADAPTER (8803)
B
A

N11-GA 10WH

(4006) CENTER GND (LOCATED ON LEFT SIDE DASH POST GND PLATE)

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 75116N

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058103

SHEET
025

Figure 357 Customer Supplied Lights

357

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.37. SMARTIRE TPMS RECEIVER, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

SMARTIRE TPMS RECEIVER

CHAPTER 10

SMARTIRE TPMS RECEIVER (8993F)
12
11

M5UA(+) 18YL
M5UA(-) 18GN

J1939 CENTER TO FORWARD (9769M)/ J1939 FORWARD TO CENTER (9770M)

@A22B 18RD

TIRE PRESSURE MONITOR CONN
(1559)
1

@A22AA IP / FORWARD 16PK
(1700F)

@A22AA 12RD

FUSE F7-P (1016)
B2 A2

@A13FA

47

M22AA

2

18PK

@A22AA 16PK

12PK 5A

FUSE(1016) CH3_7A

48

1

M22AG

18WH

FUSE F7-C

(1016) A22AA

16PK F3

E3

5A

FUSE F5-E

A13FM 12PK

(1014) (A13FB)

A22-GAN 18WH

A11-GAA 14WH

IGNITION RELAY #2 (1011/1014) CH3_05

GROUND STUD (1004) (LOCATED AT LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE)

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

C 92715R

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

75116N 26MAY11 AE08058103

026

Figure 358 SmarTire TPMS Receiver

358

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.38. FUEL SENDER WITH ISX ENGINE, P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 10
FUEL SENDER W/ ISX ENGINE

SINGLE LEFT FUEL SENDER
(*9100B/#9100C/%9100D)

N36A

A

18TN

CENTER CHASSI/IP (1701F/1701-27)
A36B 18TN 27

BODY CONTROLLER# J3 (1600)
B8

N9BE

C

B

18GY

IP/CENTER

CHASSIS

GND SPLICE PACK

(1701/1701F)

(8802)

A9BC

A N9BC

18GY

28

18GY

A9B 18GY

RIGHT FUEL SENDER
(9103/9103A)
A
B

ZVR

E7
BCM# J5 (1602)

* W/ 122 BBC # W/ 113 BBC % W/ LONESTAR

N36B 18TN

CENTER CHASSI/IP INTERCONNECT (1701F/1701)
A36B 18TN 27

BODY CONTROLLER# J3 (1600)
B8

N9BD 18GY

IP/CENTER CHASSIS (1701/1701F)

A9BC 18GY
28

N9BC 18GY

B
GND SPLICE PACK (8802)
A

A9B 18GY

E7

ZVR

BODY CONTROLLER #J5 (1602)

CHK

D ATE

CHAN GE

REV

REFERENCE

0488 20MAY14 ADDED R/D 9103/9103A. B 92447S

DR AW N

NA ME

23074070 CIRCUIT DIAGRAM, PR0STAR

RE LEASE NO.

D ATE

PART NO.

SHEET

91662T 20DEC12

AE08058103 027

Figure 359 Fuel Sender with ISX Engine

359

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.39. 5TH WHEEL JAW MONITOR, P. 28

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

5th WHEEL JAW MONITOR

CHAPTER 10

TH
5 WHEEL JAW MONITOR (9989)
A B
C D

N116M 18GY
N116V 18GY
N116L 18GY
N116-GA 18WH

CENTER/IP (1701F)

@A116M 18GY

60 A116M 18GY

59

A116U

18GY

58 A116L 18GY
@A116U 18GY
@A116L 18GY

FUSE F7-F (1016) CH3_07A
FUSE F5-G (1014) CH3_07
CUSTOMER ACCESSORIES #1 RELAY (1019) CH_26
CUSTOMER ACCESSORIES #1/2 RELAY (1017) CH4_26A,27A

TH
5 WHEEL JAW MONITOR STUD
(9717F)

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

C 92715R

2307407 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

91662T 03JAN13 AE08058103

028

Figure 360 5th Wheel Jaw Monitor

360

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.40. THE PRESSURE MONITORING, P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

THE PRESSURE MONITORING

CHAPTER 10

FRONT TIRE PRESS MONITOR (2010) (8980A)
1 2 3
SMARTWAVE TPMS RECEIVER
(*8993F/#8993G)
2 1

M22ZA 20TN
M22VA 20TN
M22A 20TN

FWD CHASSIS CONN (1700F/1700)

47 48 49

A22ZA 18TN
A22VA 18TN
A22A 18TN

MODULE BRACKET A CONN (1962)
B12
B11
B10

M22AA 18PK
M22AG 18WH

* SMARTWAVE TPMS RECEIVER # SMARTWAVE TPMS (2010) RECEIVER

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058103

SHEET
029

Figure 361 THE Pressure Monitoring

361

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.41. AUXILIARY TRAILER SOCKET, P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TRLR SPARE # 1 (1120M)

CHAPTER 10
AUXILLARY TRAILER SOCKET

CUSTOMER

3

A72CE 18OR

ACCESSORIES#1 RELAY

(1019-G1)

CH4_26

A72JMAA 18RD

7

A62B

8

18DKBL

A11-GG

9

18WH

A12B

2B

18LTBL

@A12B 18LTBL

A62BB 18DKBL
A11-GM 18WH
A12BB 18LTBL @A12BB 18LTBL

A62DA 16DKBL

A11-GF 18WH

A11-GA 18WH

A11-GB 18WH
FUSE F4-A(1013) CH3_09
FUSE F7-T(1016) CH3_09C

CLUSTER #1 (1500)
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27

TRLR SPARE # 2 (1121M)
3

A72CF 18OR
A72JMBB 18RD

CUSTOMER ACCESSORIES#2 RELAY (1019-G3) CH4_24

@ W/500K BAUD RATE

7

A62C

8

18DKBL

A11-GJ

9

18WH

A12C

2B

18LTBL

@A12C 18LTBL

A62BB 18DKBL
A11-GM 18WH
A12BB 18LTBL @A12BB 18LTBL

A62DA 16DKBL

A11-GF 18WH

A11-GA 18WH

A11-GB

FUSE F4-A

18WH

(1013) CH3_09

FUSE F7-T(1016) CH3_09C

CLUSTER #1 (1500)
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECTS OF 500K B 93366L

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

BAUD RATE.

92447S 08APR14 AE08058103

030

Figure 362 Auxiliary Trailer Socket

362

ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.42. AUXILIARY TRAILER SOCKET (CONT.), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TRLR SPARE # 4 (1122M)

CHAPTER 10
AUXILLARY TRAILER SOCKET (CONT)

TRIPMASTER

3

A72CJ 18OR

HEADLIGHT INPUT RELAY

( 10 19- A1)

CH9_07

A72JMCC 18RD

7

A62E

8

18DKBL

A11-GK

9

18WH

A12E

2B

18LTBL

@A12E 18LTBL

A62BB 18DKBL
A11-GM 18WH
A12BB 18LTBL @A12BB 18LTBL

A62DA 16DKBL

A11-GF 18WH

A11-GA 18WH

A11-GB 18WH
FUEE F4-A(1013) CH03_09
FUSE F7-T(1016) CH03_9C

CLUSTER #1 (1500)
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27

TRLR SPARE # 3 (1123M)
3

A72CG 18OR
A72JMDD 18RD

AUXILLARY TRAILER RELAY (1016-G1) CH9_16

@ W/500K BAUD RATE

7

A62D

8

18DKBL

A11-GL

9

18WH

A12D

2B

18LTBL

@A12D 18LTBL

A62BB 18DKBL
A11-GM 18WH
A12BB 18LTBL @A12BB 18LTBL

A62DA 16DKBL

A11-GF 18WH

A11-GA 18WH

A11-GB 18WH
FUEE F4-A(1013) CH03_09
FUSE F7-T(1016) CH03_9C

CLUSTER #1 (1500)
6
CUSTOMER ACCESSORIES#1 RELAY (1019-J2) CH4_26 CUSTOMER ACCESSORIES#2 RELAY (1019-J4) CH4_27

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECTS OF 500K B 93366L

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

BAUD RATE.

92447S 08APR14 AE08058103

031

Figure 363 Auxiliary Trailer Socket (Cont.)

363

ELECTRICAL CIRCUIT DIAGRAM MANUAL

TRANSMISSION CONTROL MODULE (CHAPTER 11)
11.1. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION

IGNITION RELAY #1
(1011 / 1013) CH3_06

(A13FC) 10A

G3 FUSE F4-C
(1013) H3

10A

G4 FUSE F4-D (1013)
H4

A13A 16PK #A92U 16TN *A92U 18TN A97FA 16PL

EATON GEN3 TCM CONNECTOR
(7105)
IGNITION 35
SHIFT CONTROL 16 MANUAL NEUTRAL
SHIFT CONTROL 17 COMMON NEUTRAL
BATTERY + 38

K13A 14PK
K92A 18TN
K92B 18TN

ENGINE / IP (1702) 8
39
40

A13A 16PK
A92A 18TN
A92B 18TN

XMSN FUSE (8102 / 8103) 9

A14A 12RD

K14A

A

12RD

K14D

B

12RD

A92UA 18TN
A92VA 16TN

SHIFTER CONNECTION
(7905)

D IGNITION

XMSN N CONTROL

XMSN

P

CONTROL

C BATTERY

BATTERY FEED

(1001 / 1002)

%K14A

15 %K14HC

12RD

14RD

7 10

19 33 MEIIR 20
MEIIR + 22

PDM 15 WAY (6567/6569)
%K92DL 16TN
%K92DM 16TN K92E 18TN
#K92H 18TN

MEIIR - 21

K92F 18TN

GROUND 36

K10-GK 12WH K10-GA 10WH

ECA GND (4007)

BUILDER CONNECTOR (4706) CH7_01

K92A3 18TN
17

%K13A 18PK

%K13 18PK

K13A

18PK

ECM CONNECTOR 1 (6018)

ECM CONN (6000)
CH07_41

@K13 16PK

9 12 25 27 26
37

ENGINE/IP (1702-31)
CH11_02

A92A18 16TN

A92E 16TN
A92H 18TN
A92F 18TN

B4 87A
A4 87

30 C3

A3 85

86 C4

ULTRASHIFT XMSN RELAY (1019)

#A97F 16PL

* W/ AUTOSHIFT XMSN # W/ ULTRASHIFT XMSN @ W/ ISX ENGINE 2013 % W/ 2010 SCR 13L ENG

CHK

DATE

C HA NGE

REV

R EFER E N CE

0488 20MAY14 ADDED R/D 4007.REMOVEDE 92447S

R/D 6314, CIRC K10-GE.

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058104

SH EE T
001

Figure 364 Eaton Autoshift and Ultrashift Transmission

364

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.2. EURO IV EATON ULTRASHIFT TRANSMISSION, P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
EURO IV EATON ULTRASHIFT TRANSMISSION

IGNITION RELAY #1
(1011 / 1013) CH3_06

(A13FC) 10A

G3 FUSE F4-C
(1013) H3

10A

G4 FUSE F4-D (1013)
H4

EATON GEN3 TCM CONNECTOR
(7105)
IGNITION 35
SHIFT CONTROL 16 MANUAL NEUTRAL
SHIFT CONTROL 17 COMMON NEUTRAL

K13A 14PK
K92A 18TN
K92B 18TN

ENGINE/IP (1702)

8

A13A

16PK

39 A92A 18TN

40

A92B

18TN

A92UA 18TN

SHIFTER CONNECTION
(7905)

D IGNITION

XMSN N CONTROL

XMSN

P

CONTROL

A92U 16PK A97FA 16PL

20 MEIIR - 21 MEIIR + 22

K92E 18TN
K92F 18TN
K92H 18TN

ECM (6000) CH7_038

K13 16PK

25 A92E 16TN

26

A92F

18TN

27 A92H
18TN

37 A97F
16PL

BATTERY +

MEIIR

38

CONTACT

XMSN FUSE (8102 / 8103)

K14A 12RD

A

B

30A

K14D 12RD

ULTRASHIFT XMSN RELAY (1019)
B4 87A 30 C3
A4 87

C4 85

86 A3

BATTERY FEED (1001 / 1002)

CHK

DATE

CHAN GE

2480 23MAY14 INITIAL RELEASE

REV

R E FE R EN C E

A 92477G

DRAWN

NA ME

U201377 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92477G 19FEB14 AE08058104

SHEET
01A

Figure 365 Euro IV Eaton Ultrashift Transmission

365

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.3. ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION, P. 1B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
ULTRASHIFT AND EATON AUTOSHIFT TRANSMISSION

IGNITION RELAY #1 (1014) CH3_6A

@A13FM 12PK

IGNITION RELAY #3 (1019) CH3_7A

FUSE F5-P (1014)

A2

B2

(@A13FL)

10A

10A

E4 FUSE F5-H (1014)
F4

@A92#163 16PK
@A92U 18TN @A97FA 16PL

EATON GEN3 TCM CONNECTOR
(7105)
IGNITION 35
SHIFT CONTROL 16 MANUAL NEUTRAL
SHIFT CONTROL 17 COMMON NEUTRAL
BATTERY + 38

K13A 14PK
K92A 18TN
K92B 18TN

ENGINE / IP (1702) 8
39
40

A13A 16PK

*A92UA 18TN
A92A 18TN
A92B 18TN

XMSN FUSE (8102 / 8103) 9

A14A 12RD

A92VA 16TN

K14A 12RD

A

K14D

B

12RD

SHIFTER CONNECTION
(7905)

D IGNITION

XMSN N CONTROL

XMSN

P

CONTROL

C BATTERY

BATTERY FEED

(1001 / 1002)

%K14A

15 %K14HC

12RD

14RD

7 10

19 33 MEIIR 20
MEIIR + 22

PDM 15 WAY (6567/6569)
%K92DL 16TN
%K92DM 16TN K92E 18TN
#K92H 18TN

MEIIR - 21

K92F 18TN

GROUND 36

K10-GK 12WH K10-GA 10WH

ECA GND (4007)

9 12 25 27
26

@A92A1 16TN
@A92DN 18TN

G4 87A 30
H3 F4 87

F3 85

86 H4

ULTRASHIFT XMSN RELAY (1019)
@A71B 18OR

17

ECM CONNECTOR 1 (6018)

CHK

DATE

C HA NGE

0638 14OCT14 INITIAL RELEASE.

%K13A 18PK

%K13 18PK

K13A

18PK

37 @A97F 16PL

@ W/2010 LH FUSE BLOCK * W/AUTOSHIFT XMSN # W/ULTRASHIFT XMSN % W/2010 SCR 13L ENG

REV

R EFER E N CE

A 92715R

DRAWN

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 15SEP14 AE08058104

SH EE T
01B

Figure 366 Ultrashift and Eaton Autoshift Transmission

366

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.4. EATON ULTRASHIFT WITH EURO IV, P. 1C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
EATON ULTRASHIFT W/ EURO IV

IGNITION RELAY #3 (1019)
CH3_7A, 8B
EATON GEN3 TCM CONNECTOR
(7105)

IGNITION 35

SHIFT CONTROL MANUAL NEUTRAL

16

SHIFT CONTROL 17 COMMON NEUTRAL

K13A 14PK
K92A 18TN
K92B 18TN

IGNITION RELAY #1 (1014) CH3_6A

@A13FM 12PK

(@A13FL)

FUSE F5-P (1014)

A2

B2

10A

E4 FUSE F5-H (1014)
F4

@A92#163 16PK
@A92U 16PK

ENGINE/IP (1702)

8 A13A 16PK
39 A92A 18TN

40

A92B

18TN

A92UA 18TN

SHIFTER CONNECTION
(7905)

D IGNITION

XMSN N CONTROL

XMSN

P

CONTROL

@A97FA 16PL

@A71B 18OR

MEIIR - 20 MEIIR - 21 MEIIR + 22

K92E 18TN
K92F 18TN
K92H 18TN

25 @A92A1 16TN
26 @A92DN 18TN
27
37 @A97F 16PL

EATON ULTRASHIFT XMSN IGN RELAY (1019)
G4 87A 30 H3
F4 87

H4 85

86 F3

BATTERY +

MEIIR

38

CONTACT

XMSN FUSE (8102 / 8103)

K14A 12RD

A

B

30A

K14D 12RD

BATTERY FEED (1001 / 1002)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 ADDED CH3_8B REFERENCEB 93366L

AT CIRCUIT (A13FL).

@ W/2010 LH FUSE BLOCK

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 15SEP14 AE08058104

SHEET
01C

Figure 367 Eaton Ultrashift with Euro IV

367

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.5. EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT.), P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
EATON AUTOSHIFT AND ULTRASHIFT TRANSMISSION (CONT)

EATON GEN3 TCM CONNECTOR
(7105) 16 25 17 27
31 4
10 11 26
28 32

%K92A 18TN K92J 18TN
%K92B 18TN K98GN 18LTGN @K98GN 18GN K92ER 18TN K17-GC
16WH @K17-GC
18PK
K3BC(+) 18DKBL
K3BC(-) 18GY
K17C 18PK
@K17C 16PK
K98YL 18YL
K17B 18PK

ENGINE / IP (1702)
39

A92A 18TN

40 A92B 18TN

31 19
35 36 21

A92A18 16TN A17-GC 16WH
A3BA(+) 18DKBL
A3BA(-) 18GY
A17C 18PK

41 A88A
18LTGN
20 A17B 18PK

SHIFTER CONNECTION (7905) CH11_01
ULTRASHIFT XMSN RELAY(1019-C3) CH11_01
CRANK RELAY (1010) CH5_02
J1708 PUBLIC (1660 / 1661) CH3_19
CRANK RELAY (1010) CH5_02
PTO RELAY B (1020) CH10_17 CRANK RELAY (1010) CH5_02

?K5V(-)

2

18LTGN

?K5V(+)

3

18YL

?K5TB(-) 18LTGN
?K5TB(+) 18YL

J1939 TERMINATING RESISTOR (7110) CH3_14

19 33 18 34

@*K92DL 16TN
@*K92DM 16TN
?*K92DP 18TN
?*K92DR 18TN

PARK BRAKE AUTO NEUTRAL (1814 / @1815)

%K44G 18GY

C

K95-G

XMSN

20WH

D

PTO

(7502)

A

D ZERO VOLT REFERENCE (6703)
A
ECM (6000) CH06_1A

B

ECM CONN (6000)
93

%K44A 20GY

VEHICLE SPEED SENSOR (7600)

59

?#K47AA 20GY

?#K47A 18GY

A

* W/ ULTRASHIFT PLUS XMSN # W/ MANUAL XSMN

B

60

?#K47 20GY

?#K47B 18GY

% W/ ISX ENG 2013 @ W/ 2010 SCR 13L ENG ? N/ ISX EURO IV

CHK

DATE

C HA N GE

REV

REFERENCE

0488 20MAY14 CIRC K3BC(+)& K3BC(-) E 92447S

WAS K3BA(+)&K3BA(-)RESP AT R/D 7105.

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

SHEET

10MAR09

AE08058104 002

Figure 368 Eaton Autoshift and Ultrashift Transmission (Cont.)

368

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.6. COLUMN SHIFTER, P. 3

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT D CIH AG AR PATM ER 11
COLUMN SHIFTER

SHIFTER CONNECTION
(7905)

BATTERY

C

GROUND

B

A92VA 16TN
A92-GAH 16WH

A71C 18OR
A14A 12RD

BACK-UP

LIGHT RELAY

(1019) CH9_02

ENGINE / IP (1702)

9

A11-GAA 14WH

F J1939+

J1939- G

PANEL

J

LIGHTS

XMSN

CONTROL

N

XMSN

P

CONTROL

ELECTRONIC K GROUND

STEERING L WHEEL SW

A5FA(+) 18YL
A5FA(-) 18GN

J1939 ADAPTER (1024) CH3_11

A62DC 18DKBL

IP / IENGINE (1702)

GND STUD (1004)
(LOCATED AT LEFT SIDE DASH
MOUNTED DUAL POST GND PLATE)
A62DA 16DKBL
EATON GEN3 TCM CONNECTOR
(7105)

A92A 18TN
A92B 18TN

39 K92A 18TN
40 K92B 18TN

SHIFT CONTROL 16 MANUAL NEUTRAL
17 SHIFT CONTROL COMMON NEUTRAL

ZERO VOLT REF ADAPTER (1620)

B A9ZA 18GY

BODY CONTROLLER #J5 (1602)

A

A9Z

ZVR E3

18GY

IP / DCM (1800)

CLOCK SPRING (1802)

C7 A92 18TN

4 B92 20TN

B TN

BODY CONTROLLER #J5 (1602)

ZVR E5

A9A 18GY

A9 18GY

A4

B9

18GY

B9C

5

20GY

A BK

CLUSTER #1 (1500)

DIMR

6

OUT2

PANEL LT

STEERING WHEEL SWITCHES
15.8K OHM 1/4 WATT 1%
1.21K OHM 1 WATT 1%
UP SHIFT 2.49K OHM 1 WATT 1%
AUTO / MANUAL 4.99K OHM 1/2 WATT 1%
DOWN SHIFT

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0486 03JAN12 ADDED LONESTAR IN

B 75116N

TITLE. REMOVED CONN 1002 AND 1003.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

10MAR09 AE08058104

SHEET
003

Figure 369 Column Shifter

369

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.7. COLUMN SHIFTER (CONT.), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

COLUMN SHIFTER (CONT)

CHAPTER 11

DOMESTIC 2010 LH W/GEN4

SHIFTER CONNECTION
(7905)

F

A5B(+)

18YL

A5H(+) 18YL

WIGMAN DIU CONNECTOR (1943M) CH4_28E

A5R(+) 18YL

IP/ENGINE (1702)
11 K5R(+) 18YL

ECM CONN (6018) CH3_41

DIAGNOSTIC CONN (1650)

A5J(+) 18YL

A5F(+)

C

18YL

A5E(+) 18YL

A5A(+) 18YL
A5C(+) 18YL

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)
H

G

A5B(-)

18GN

A5H(-) 18GN

WIGMAN DIU CONNECTOR (1943M) CH4_28E

A5R(-) 18GN

IP/ENGINE (1702)
17 K5R(-) 18GN

ECM CONN (6018) CH3_41

DIAGNOSTIC CONN (1650)

A5J(-) 18GN

A5F(-)

18GN

D

A5E(-) 18GN

A5A(-) 18GN
A5C(-) 18GN

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)
G

CHK

DATE

CHAN GE

0488 09SEP15 ADDED CIRC A5H(+)

AND A5H(-) IN R/D 7905.

REV

R E FE R EN C E

B 93248U

DRAWN

NA ME

23139689 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 17AUG15 AE08058104

SHEET
03A

Figure 370 Column Shifter (Cont.)

370

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.8. ULTRASHIFT TRANSMISSION ECA POWER FOR ISX 2013 AND ISX EURO IV, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
ULTRASHIFT XMSN ECA POWER
FOR ISX 2013 & ISX EURO IV

ECA (7501)
C
B

K14K 10RD

ECA FUSE (8105)

B

A

50A

K14L 10RD

K11-G 10WH

K10-GK 12WH

ECA POWER (1030)

EATON GEN3

TCM CONNECTOR

36

(7105)

K10-GA 10WH

ECA GROUND (4007)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 20MAY14 ADDED CIRC K10-GK AND B 92447S

R/D 7105.

DRAWN

NA ME

23074070 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

91662T 10JAN13

AE08058104 004

Figure 371 Ultrashift Transmission ECA Power for ISX 2013 and ISX Euro IV

371

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.9. ALLISON TRANSMISSION (2010 SCR 13L ENG), P. 5

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)

TCU CONN (7150)

IP / ENGINE (1702-41)

K92B112 18TN

11 12
16 20 31
33 36 37 51 52 54 55 58
71 74 76 77 80

K92#111 18OR
K92#112 18TN
K92#112 18TN K92#116 18LTBL
K92#120 18LTBL
K92#131 18YL
K92#131 18YL
K92#133 18YL
K92#136 18OR
K92#137 18TN
K92#151 18WH
K92#152 18LTGN
K92#154 18TN
K92#155 18TN
K92#158 18LTGN K92#158 18LTGN K92#171
18TN
K92#174 18TN
K92#176 18YL
K92#177 18LTGN
K92#180 18TN

K92A112 18TN
K92A131 18YL
K92A158 18LTGN

TCM BULKHEAD CONN
(7250)
1 16
15 14 11
9 4 12 10 5 18 2 19
6 8 20 3 13

K5B128

28

18YL

K5A128 18YL

K5S128 20YL

K5C128 18YL

J1939 TERMINATOR (7110B) CH03_40

K5R128 18YL

ENG/IP (1702-11)

ECM CONN 1 (6018) CH07_26

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
005

Figure 372 Allison Transmission (2010 SCR 13L Eng)

372

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.10. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 6

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
TCU CONN (7150)

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

VIEW A (7205)

5 22 24 57 61 62 64
3

K92#103 18YL

K92#105 18TN
K92#122 18YL
K92#124 18TN
K92#157 18WH
K92#161 18TN
K92#162 18YL
K92#164 18LTBL

F

E

D C B

H

G

K92B103

18YL

A

9 69 70 10
1 17 23 30 42 43 45

K92#109 18GY
K92#169 18TN
K92#170 18TN
K92#110 18PK
K92#101 18LTBL
K92#117 18TN
K92#123 18LTBL K92#130
18WH
K92#142 18WH
K92#143 18LTBL
K92#145 18OR

K92-G 14WH

TRANSMISSION CLEAN GROUND
(7104F)

K92A170

14RD

7

VIEW C (7206) A B H G E D F

PDM 15-WAY (6567/6569)

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN CE

A 92070B

DRAWN

NA ME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
006

Figure 373 Allison Transmission (2010 SCR 13L Eng) (Cont.)

373

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.11. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 7

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

TCU CONNECTOR (7150)
8

*K5 B1 08 18LTGN
K5B108 18GN

25

K47A125

18TN

28

K5B128

18YL

K92#175

75

180R

42

K92#142

18TN

17

K92A117

18TN

K92#117

18TN

24

K92#124

18TN

34

K92#134

18TN

41

K92#141

18TN

45

K92#145

18OR

56

K92#156

18TN

61

K92#161 18TN

K92#163

63

18TN

65

K92#165

18TN

K5S108 20GN
K5C108 18LTGN
K5A108 18GN
K5A128 18YL
K5C128 18YL
K92A175 180R
K5R128 18YL ENGINE/IP (1702) 11

ECM CONNECTOR (6018) CH7_27

DEF HARNESS INTERCONNECT (674)

CH07_35
K5S108 20GN

ECM CONNECTOR (6018) CH7_26

ENGINE SENSOR INTERFACE (6033)

CH7_26 K5S128
20YL

ECM CONNECTOR (6018) CH7_26

DEF HARNESS INTERCONNECT (674)

CH07_33

RETARDER TEMP SENSOR (7211) CH11_08

K92#117

18TN

25

27

19 20

6 31

39

8 7

* W/ RELOCATED TERM RESISTOR

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FER EN C E

A 92070B

DRAWN

NA ME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
007

Figure 374 Allison Transmission (2010 SCR 13L Eng) (Cont.)

374

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.12. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

TCU CONNECTOR (7150)
20 80

K92#120 18DKBL
K92#180 18OR

ALLISON TURBINE SPEED SENSOR (7615)
B
A

ALLISON O/P SPEED SENSOR
(7605)

40 60

K47#140 18LTGN
K47#160 18YL

B
A
ALLISON ENGINE SPEED SENSOR (7603M)

39 59

K48#139 18OR
K48#159 18TN

K48#139 18OR
K48#159 18TN

K92#119

19

18LTBL

ADD TRANS MODULE 1 (1501) CH11_10
15

TCM BULKHEAD (7250)
CH11_05

K92A131 18YL

75

IP/ENGINE (1702-26)

K92#175 18OR
K92C158 18LTGN

K92A119 18LTBL K92C131
18YL
K92#115 18WH
K92#115 18WH
K92B131 18YL
K92A175 18OR
K92B158 18LTGN

A B
ALLISON ENGINE SPEED SENSOR (7603)
B A
RETARDER ACCUMULATOR SOLENOID (7212)
A
B
RETARDER SOLENOID (7213)
A
B
RETARDER TEMP SENSOR (7211)
A
B

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FER EN C E

A 92070B

DRAWN

NA ME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
008

Figure 375 Allison Transmission (2010 SCR 13L Eng) (Cont.)

375

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.13. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 9

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

TCM BULKHEAD CONN
(7250)

ADD TRANS MODULE 2
(1502)

1 3 4 5 6 16
9 10 12 19 15 18

K92#111 18OR
K92#177 18LTGN
K92#136 18OR
K92#152 18LTGN K92#112
18TN
K92A112 18TN

IP/ENGINE (1702)

41
7
K92#133 18YL
K92#151 18WH
K92#137 18TN
K92A158 18LTGN
K92#116 18LTBL

K92B112 18TN
K92#165 18TN

VIEW A (7505) CH11_10

K92#154 18TN K92#164 18LTBL

PDM 15 WAY

K92A170

6567) CH11_06

14RD

ADD TRANS MODULE 1 (1501)
CH11_10
TCM BULKHEAD CONN (7250)

K92#109 18GY
K92A131 18YL

CH11_05

K92#112 18TN

5 8 11 16 6

K92#158 18LTGN
K92#170 18TN
K92#169 18TN
K92#131 18YL

2 10 15 12 13
7 17
1
4 3 9
ADD TRANS MODULE 3
(1503)

K92#155

2

18TN

K92#174

8

18TN

13

K92#180

18TN

14

K92#120

18LTBL

20

K92#176

18YL

VIEW C (7206)

K92#142

J1939 TERMINATOR (7110B) CH03_40

CH11_10

18TN

K5C128

18YL

K92#161

VIEW A

18TN

(7205)

ENGINE SENSOR

CH11_10

INTERFACE (6033)

CH7_26 RETARDER TEMP SENSOR
ECM CONN 1 (7211) CH11_04 (6018) CH7_26

K92A175 18OR
K5S108 18GN

K92#157 18WH
K47A125 18TN
K5A108 18GN

K5B128 18YL
K92#175 18OR
K5B108 18GN

5 6 11 3 7 13 12 15 17 8 16 4

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NAME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
009

Figure 376 Allison Transmission (2010 SCR 13L Eng) (Cont.)

376

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.14. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 10

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)(CONT)

VIEW A (7205)

K92C103 18YL

ENGINE / IP (1702-21)

ADD TRANS MODULE 1
(1501)

K92B103

A

18YL

K92#103

2

18YL

K92#161

B

18TN

K92#157

C

18WH

ADD TRANS MODULE (1503) CH11_09

K92#124

D

18TN

16

E

K92#122

18YL

F

K92#105 18TN

K92#164

G

18LTBL

K92#162

H

18YL

ADD TRANS MODULE 2 (1502) CH11_09

7 3
17

VIEW C (7206)

TRANSMISSION CLEAN GROUND (7104F) NS_03

A

K92-G 14WH

K92#109

4

18GY

ADD TRANS

MODULE 2

(1502)

K92#170

K92#110

5

CH11_09

18TN

18PK

K92#101

18LTBL

1

B

K92#117

6

18TN

C

K92A103

ADD TRANS MODULE 3

18YL

(1503)CH11_09

K92#142 18TN

K92A117 18TN

D

K92#143

13

18LTBL

K92#142

E

18TN

ADD TRANS MODULE 3 (1503) CH11_09

F

K92#145

14

18OR

G

K92#130

10

18WH

K92#123

H

18LTBL

8

IP/ENGINE

(1702)

K92#117

18TN

25 6

K92#117 18TN
K92#145 18OR

19

K92#134

11

18TN

20

K92#141

12

18TN

27

K92#124

16

18TN

8

K92#163

18

18TN

CHK
012

RETARDER SOLENOID (7213)
CH11_08 RETARDER ACCUMULATOR
(7212) CH11_08

K92#115 18WH
K92A119 18LTBL

K92#119 18LTBL

9 15

DATE

CHAN GE

10MAY13 INITIAL RELEASE.

REV

R E FE R EN CE

A 92070B

DRAWN

NAME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
010

Figure 377 Allison Transmission (2010 SCR 13L Eng) (Cont.)

377

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.15. ALLISON TRANSMISSION (2010 SCR 13L ENG) (CONT.), P. 11

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 11

ALLISON TRANSMISSION (2010 SCR 13L ENG)

ADD TRANS MODULE 3 (1503)

ALLISON TURBINE SPEED SENSOR (7615)

11

K92#180 180R

A

3

K92#120

18LTBL

B

ALLISON ENGINE SPEED SENSOR (7603)

K48#139

1

180R

B

K48#159

9

18TN

A

2 10
4 12 14 15 13

K5B108 18GN K5B128 18YL
K92#142 18TN

K48#139 180R
K48#159 18TN

ALLISON ENGINE SPEED SENSOR (7603M)
A
B

ALLISON O/P SPEED SENSOR
(7605)

K47#140 18LTGN

K47#160 18YL DEF HARNESS INTERCONNECT (674)

K5C128 18GN
K5C128 18YL

16 K5TB(-)
18GN 17
K5TB(+)
18YL

B
A
ECM1 (6018) CH07_33 ECU CONN 1
(6018)

K5A128 18GN

K5S128

47

20GN

K5A128 18YL
K92#156 18TN
K92#161 18TN

K5S128

34

20YL

ENGINE/IP

(1702)

31

39

K92A117 18TN

ADD TRANS MODULE 1 (1501) CH11_10

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN C E

A 92070B

DRAWN

NA ME

30000131 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 24APR13 AE08058104

SHEET
011

Figure 378 Allison Transmission (2010 SCR 13L Eng) (Cont.)

378

ELECTRICAL CIRCUIT DIAGRAM MANUAL

FUSE F2-M (1011) D4 C4 @A92#165 18TN

11.16. ALLISON TC10 TRANSMISSION, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
ALLISON TC10 TRANSMISSION

TC10 TCU (7350)
16 4 19
22

FUSE F5-P

@A92#163 16PK

(1014) B2 A2

(@A13FL)

IGN RELAY #3 (1019) CH3_7A

DASH CONNECTOR

(1702)

FUSE F4-C

(1013)

K92#163 18TN
K92#165 18TN
K92#134 18TN

8

H3 G3 E4 E3

IGN RELAY #1

A92#163

(A13FC)

(1011 / 1013)

16PK

CH3_06

7

19 A92#134
18TN

ALLISON TC10 SHIFT SELECTOR (1852)

IGN RELAY #2 (1012) CH3_6A

CH11_13

K92#110

12RD

7

PDM 15-WAY (6567)

(@A13FC)

@A71 16OR

10
3
J1939(250K) 12 J1939(250K) 18 J1939(500K) 6 J1939(500K) 17

K47A125

18TN

12

K92-G

12WH

2

ENGINE SENSOR INTERFACE (6033)
TRANSMISSION CLEAN GROUND (7104B)

K5B108 18GN
K5B128 18YL
K5B106 18YL
K5B117 18GN

ENGINE/IP (1702) CH7_27

ALLISON XMSN BACK UP RELAY (1019)

G4 87A F4 87

30 H3

CENTER CHASSIS/ REAR CHASSIS
(9800) CH09_02,33,
34,35
BODY CONTROLLER
#J5 (1602)

F3

CENTER CHASSIS (1701)

@A71BA 16OR

N71BA 16OR

1

A71BA

16OR

*A71BA 16OR

F10

*A71BC 18OR

B4 87A

A4

*A71BD

87

16OR

A3

85

30

C3

ALLISON XMSN BACK UP RELAY (1019)

86 C4

A92#165 18TN

85
@A71B 18OR

86 H4

IGN RELAY #3 (1012 / 1014)
CH3_04

A71B

18OR FUSE (F5-G)

(1014)

C3 A3

A13FA

(A13FA)

12PK

FUSE (F5-M)

(1014)

A4

B4

A71 16OR

* W/ WORKLIGHT FEED @ W/ 2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

C 92715R

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

84576N 07JAN14 AE08058104

012

Figure 379 Allison TC10 Transmission

379

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.17. ALLISON TC10 TRANSMISSION (CONT.), P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
ALLISON TC10 TRANSMISSION (CONT)

ALLISON TC10 SHIFT SELECTOR
(1852)

3
12 13

A62BE 18DKBL
*A92A163 18PK

A62DA 16DKBL

6

FUSE F5-P (1014)

B2

A2 (*A13FL)

A92A163 18PK

FUSE F4-C (1013) H3 G3 E4

E3 (A13FC)

A92BT 18RD

FUSE F10-A (1019)
E1 F1 A14JH 16RD

A14J 8RD

*A92BT 18RD

FUSE F10-F (1019)

F2

E2 *A14JH

12RD

*A14JF 12RD

CLUSTER #1 (1500)

IGNITION RELAY #3 (1019) CH3_7A
IGN RELAY #1 (1011 / 1013) CH3_06

#A14 6RD
A14 4RD
*A14J 8RD

BATT FEED (1001) CH3_01

A92-GAH

5

18WH

A92#134

11

18TN

A11-GAA 14WH

BATTERY FEED CH3_01A

NEGATIVE STUD

DASH CONN

(1004)

(1702)

CH11_12

15

A5FA(-)

18GN

J1939 ADAPTER

(1024)

A5FA(+)

8

18YL

CH03_11

* W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

B 92715R

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

84576N 07JAN14 AE08058104

013

Figure 380 Allison TC10 Transmission (Cont.)

380

ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.18. ALLISON TC10 TRANSMISSION (CONT.), P. 13A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 11
ALLISON TC10 TRANSMISSION (CONT)

J1939 - 500K WRG
ALLISON TC10 SHIFT SELECTOR
(1852)

8

A5B(+) 18YL

A5B(-)

15

18GN

A5L(+) 18YL

A5N(+) 18YL

WABCO ABS CONTROLLER (1420) CH10_13B

A5R(+) 18YL

IP/ENGINE (1702)
11 K5R(+) 18YL

ECM CONN (6018) CH3_41

DIAGNOSTIC CONN (1650)

A5J(+) 18YL

A5F(+)

C

18YL

A5E(+) 18YL

A5A(+) 18YL

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)

A5C(+) 18YL

H

A5L(-) 18GN

A5N(-) 18GN

WABCO ABS CONTROLLER (1420) CH10_13B

A5R(-) 18GN

IP/ENGINE (1702)
17 K5R(-) 18GN

ECM CONN (6018) CH3_41

DIAGNOSTIC CONN (1650)

A5J(-) 18GN

A5F(-)

18GN

D

A5E(-) 18GN

A5A(-) 18GN
A5C(-) 18GN

IP/ FORWARD CHASSIS HARNESS (1700) CH3_43
BODY CONTROLLER #J6
(1606)
G

CHK

DATE

CHAN GE

REV

R E FE R EN C E

0488 09SEP15 ADDED CIRC A5L(+),

B 93248U

A5N(+),A5L(-)&A5N(-)IN R/D 1852.

DRAWN

NA ME

23101172 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93248T 14AUG15 AE08058104

SHEET
13A

Figure 381 Allison TC10 Transmission (Cont.)

381

ELECTRICAL CIRCUIT DIAGRAM MANUAL

HVAC (CHAPTER 12)
12.1. AIR CONDITIONING, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BODY CONTROLLER #J3 (1600)

AC REQUEST A2

A77A 20LTGN

AC DIGN A3

A77C 20LTGN

AIR CONDITIONING

CHAPTER 12

HVAC CONTROL (1200)
A4 AC REQUEST OUTPUT
A9 DIAGNOSTICS

EVAPORATOR OUTLET B13
THERMISTOR

A77D 20LTGN

FREEZE THERMISTOR

(4019)

HVAC UNIT

(1210)

A

EVAPORATOR INLET B5
THERMISTOR

A77E 20LTGN

BODY CONTROLLER #J5 (1602)

G
H A9AB 20GY
J

ZERO VOLT

W/ OIL TEMP REFERENCE

OR AIR

ADAPTER

RESTRICTION

#(6702)

GAUGE-TG

B

A

#K9AA

16GY

ZVR E5

A9A 18GY

#K9AAA

B

18GY

AC PRESS TRANSDUCER E6
FEED

BODY CONTROLLER #J3 (1600)

AC PRESS TRANSDUCER B12
SIGNAL

A77B 20LTGN

AC PRESS TRANSDUCER B9 THERMISTOR
SIGNAL

&A77BA 20LTGN

BODY CONTROLLER #J1 (1603)

AC

C

COMPRESSOR

A77 18LTGN

K A9AC 20GY
AIR FILTER REST GUAGE
(6703A) CH07_28

LOW PRESSURE SWITCH (4018)
*K9AAB 18GY

IP / ENGINE *K9AA *K9AAA

(1702)

16GY

18GY

A9AA

2

20GY 3
A6DB

20GY 4

K9AA 18GY
K6DB 18GY
K77B 18LTGN

&K9AA 20GY

&K6DB

31

20GY

&K77B

20LTGN

&K77C 20LTGN

N/ OIL TEMP AND N/ AIR RESTRICTION
GAUGE
AC PRESSURE TRANSDUCER (6201/*6201A/*6201B) 1
2
3

1 GND

4 VCC
2 PRESSURE OUT

AC PRESSURE TRANSDUCER (#6201A)

3 THERMISTOR OUT

10

B

K77

16LTGN

ECM CONN (6018)
CH07_25

*K91A16

*K77-G

14WH

16WH

K10-GA

A

10WH

FREON COMPRESSOR
(6200)

K10-GB 10WH K77-G 16WH

* W/ 2010 SCR 13L ENG # W/ 2013 SCR ISX ENGINE & W/ ISX ENGINE

HARNESS GROUND (6314)
(LOCATED AT LEFT SIDE ENGINE BLOCK)

A

GROUND ADAPTER C (6704A)

CHK

DATE

CHAN GE

0638 07MAY15 ADDED R/D 6201A.

REV

R E FE R EN C E

F 92948U

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
001

Figure 382 Air Conditioning

382

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.2. HVAC SYSTEM ­ CAB, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

HVAC SYSTEM - CAB

CHAPTER 12

W/ 2010 LH FUSE BLOCK HVAC CONTROLLER (1200) SWITCH IGNITION A1
BATTERY A2
AC REQUEST OUTPUT A4
DIAGNOSTICS A9 GROUND B6
PANEL DIM I/P A12

A73A 18LTGN

FUSE F5-T (1014)

B4

A4

10A

(A13FM)

IGNITION RELAY #1 (1014) CH3_06A

A73A 18LTGN

FUSE F4-L (1013)

B3

A3

10A

(A13FC)

IGNITION RELAY #1 (1011 / 1013) CH3_06

FUSE F4-K (1013)

A75D D2

C2

18LTGN

5A

A14FA 12RD

FUSE F1-B (1010)

A75D F2

E2

18LTGN

5A

A14FA 12RD

A14F 8RD

#A14 8RD

*A14 4RD
BODY CONTROLLER #J3 (1600)

BATTERY FEED CH3_01,1A
BATTERY FEED CH3_34,34A

A77A 20LTGN
A77C 20LTGN

A2 AC REQUEST A3 AC DIGN

A74-G 18WH

A11-GCA 12WH

A62DA 18DKBL

GROUND STUD (LOCATED AT LEFT SIDE DASH MOUNTED DUAL POST GND
PLATE)

CLUSTER #1 (1500)

A62 18DKBL

PANEL 4 LIGHT
DIMMER

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING

CHK

DATE

C HA NG E

REV

REFERENCE

D R AW N

NAME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO .

SHEET

LH FUSE BLOCK.

61802Y 11MAR09 AE08058105

002

Figure 383 HVAC System ­ Cab

383

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.3. HVAC SYSTEM ­ CAB (CONT.), P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

LEFT SIDE DASH MOUNTED DUAL POST GND
PLATE

A11-GKJ 6WH

A75-G 12WH

CHAPTER 12
HVAC SYSTEM - CAB (CONT)
HVAC LPM (1220) 5

FUSE F4-P

(1013)

&A14FE

&A75

12RD A2

B212LTGN

&A75 12LTGN
%75E 12LTGN

A75

FUSE F6-A 12LTGN

BATTERY FEED
CH3_01,1A

#A14 6RD

A14F 8RD

(1015)

A14FE

A75

12RD B4

A412LTGN

%75E 12LTGN

6

30A

*A14 BATTERY 4RD
FEED CH3_34,34A
HVAC CONTROL (1200)
BLOWER FAN A11 CONTROL

BLOWER FAN CONTROL C
LINEAR PWR D MODULE

%A75A 18LTGN
&A75B 18LTGN

HEATER CONTROLLER BLOWER MODULE (1230)
A75AB 18LTGN

4 A75A
18LTGN

5 GROUND 6 V_ACC 4 BLOWER
CONTROL
BODY CONTROLLER#J3 (1600)

RECIRC MOTOR B1

A74D 18LTGN

A75AA 18LTGN

BLOWER B15 SPEED
INPUT

HVAC UNIT CONNECTION
(1210)
E

BLOWER MOTOR

RECIRCULATION ACTUATOR
A

RECIRC MOTOR B2

MODE DOOR

B9

MOTOR (+)

MODE DOOR B10 MOTOR (-)
BLEND DOOR B11 MOTOR 1

F A74E 18LTGN
A A74 18LTGN
B A74A 18LTGN
C A74B 18LTGN

F
MODE ACTUATOR B
A DOOR ACTUATOR
B

BLEND DOOR

MOTOR

B12

& W/2010 LH FUSE BLOCK % W/NO IDLE HEAT @ W/STANDARD HVAC

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC %A75B &

@A75A.

D

A

A74C

18LTGN

REV

R E FE R EN C E

H 94106N

* SINGLE BATTERY FEED # DUAL BATTERY FEED W/ LOAD SHEDDING

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
003

Figure 384 HVAC System ­ Cab (Cont.)

384

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.4. HVAC SYSTEM ­ SLEEPER, P. 4

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCD HIAAG PR TA EM R 12
HVAC SYSTEM - SLEEPER

SLEEPER HVAC CONTROLLER (5210)

J1939- 16
J1939+ 15 -V SENSOR 12

H5SA(-) 18GN
H5SA(+) 18YL

J1939 TERMINATING RES CH3_16
H77TSB 20LTGN

SLEEPER HVAC TEMP SENSOR (5213)
2
2

+V SENSOR 13

H77TSA 20LTGN

1

1

TEMP

CONTROL

21

SIGNAL

CONTROL + 18
BLOWER CONTROL 23
SIGNAL CONTROL - 19

DISPLAY +

24

DISPLAY - 25

TEMP

26

CONTROL

BLOWER

CONTROL

27

TEMP

28

SW UP

TEMP

29

SW DOWN

BLOWER

30

SW UP

BLOWER

31

SW DOWN

PWM DIM 32 OUT

H77TT 18LTGN
H77TV 18LTGN H77TB 18LTGN H77TZ 18LTGN

H77TVT 18LTGN
H77TZT 18LTGN
H77TVB 18LTGN
H77TZB 18LTGN
H75F 18LTGN
H75-GA 18WH
H75R 18LTGN
H75H 18LTGN
H75J 18LTGN
H75K 18LTGN
H75L 18LTGN
H75M 18LTGN
H75N 18LTGN

A

TEMP CONTROL
B
(5202)

(RESISTANCE =

0 TO 10K

C

12%)

A

BLOWER SPEED

CONTROL

B

(5201)

(RESISTANCE =

0 TO 10K

C

12%)

W/ TRIM 1&2

7 +12V

8 GROUND

9 TEMP SETTING

10 BLOWER SETTING
11 TEMP SW UP

HVAC CONTROL (5200)

12 TEMP SW DOWN

13 BLOWER SW UP

14 BLOWER SW DOWN

W/ TRIM 3

15 PWM DIM INPUT

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN C E

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
004

Figure 385 HVAC System ­ Sleeper

385

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.5. HVAC SYSTEM ­ SLEEPER (CONT.), P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER (CONT)

BATTERY FEED
CH3_03,3A

**A14Y 6RD

BATTERY

FEED CH3_01,3A

*A14W 6RD

A14N 8RD

IGNITION SWITCH

(1100M) CH3_09,9A,9B

IGNITION SWITCH

(1100M)

CH3_9B

A14ND 12RD

FUSE F2-P (1011)
A2 30A B2

A75C 10LTGN

FUSE F7-E (1016)

FUSE F2-F (1011)

A14ND 12RD

B1

A1 A75C

30A

10LTGN

W/ 2010 LH FUSE BLOCK

A14NA B4

A4A14VB

12RD

30A

10RD

IP/SLEEPER

FUSE F7-H

(5000)

(1016)

A14NA B4

A4 A14VB

42

12RD

30A

10RD 17

A12

A12B

H14VB 10RD

18LTBL

18LTBL

SLEEPER FUSE BOX (5001)

H14VBB H2-B2

H2-A2

16RD 5A

H12B 18VT

H75BV 16LTGN

@A149

@A12A

18LTBL

18LTBL

H3-A1

H3-C1

42 SLEEPER GROUND 17 ADAPTER
(5007)
SLEEPER HVAC CONTROLLER
/ AUX HEATER CONTROLLER (5210)

H11-GM 16WH

GROUND STUD

(LOCATED IN SLEEPER

REAR FACE OF FRONT LEFT

BUNK PANEL)

(5004)

H 11 -GS K

10WH

86 SLEEPER ACCESSORY
RELAY (5001)
85 H3-C2
H11-GS 18WH

30
87 87A
H3-A2

GROUND 4
V_BAT 3 +5V
ACTUATOR 7

H75-GB 18WH
H75V 18LTGN H77TFA 18LTGN

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT
BUNK PANEL) (5004)

FEEDBACK 8 ACTUATOR

VS - 9 ACTUATOR

INPUT CONTROL 10 ACTUATOR

VS + 11 ACTUATOR

BLOWER

CONTROL

5

H77TF 18LTGN
H77TFB 18LTGN
H77TMB 18LTGN
H77TMA 18LTGN
H75CB 18LTGN

AUX HEATER BEHR LPM(5214)

BLOWER CONTROL 3
V_ACC 6 GROUND 5

SLEEPER BLOWER (5009 / 1215)

A H75C 12LTGN
B H11-GSM
12WH
* N/LOAD SHEDDING ** W/LOAD SHEDDING @ W/500K BAUD RATE

A75-GC 10WH

AUX HEATER BLEND MOTOR
(5212)
10 +5 V_REG
9 FEEDBACK
7 VS-
6 INPUT CONTROL
5 VS+

A11-GKJ 10WH

LEFT SIDE DASH MOUNTED DUAL POST GND PLATE

CHK

DATE

CHAN GE

MJV042858OCT16 CAV 3 WAS 4 AT R/D

5214.

REV

R E FE R EN C E

E 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
005

Figure 386 HVAC System ­ Sleeper (Cont.)

386

ELECTRICAL CIRCUIT DIAGRAM MANUAL

H75HA 18LTGN
H62AA 18DKBL

12.6. NO IDLE HEAT AND HVAC ­ SWITCHES, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEAT & HVAC - SWITCHES

H62J 18DKBL

SLPR GND ADPTR (5007)
1 H11-GM 10WH
13 H75-GSX 14WH

AUX HVAC - BEHR NO IDLE
CONTROLLER 1/2 (5216/5217) CH12_09

AUX HVAC - BEHR NO IDLE
CONTROLLER 2 (5217)

ON/OFF HOT PARK 2
BUTTON

HE AT

LED ON/OFF

12

AUX HVAC - BEHR

NO IDLE

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT

NO IDLE ENGINE HEAT
(5220)

CONTROLLER 1 (5216)

DIM IN 17

H62AH 18DKBL

LEFT BUNK PANEL)
H75-GAS 18LTGN

D H75-GAS
18LTGN

H75AF

B H75AF

18LTGN

18LTGN

SCP SWITCH CONN

(5125-D)

H62AS 18DKBL

H62AS 16DKBL

NO IDLE ENGINE HEAT
(5222)

H75AR 18LTGN
H75AG 18LTGN

C H75AR 18LTGN
A H75AG 18LTGN

+

7

2B

5B

8

+

-

3

16

4

10 -
9

H75AT 18LTGN

H75AT 18LTGN

NO IDLE CONTROLS
(5230)

H75HB 18LTGN

NO IDLE ENGINE COOL
(5233)

ON/OFF PARK COLD 17
BUTTON
COOL LED 23
ON/OFF

H77NE 18LTGN
H77NF 18LTGN

A

H77NE

18LTGN

B H77NF 18LTGN

7

2B

+

5B

8

+

16

4

-
3

-

9

10

APU
REQUEST 9 SIGNAL
(LSD)

ENGINE ON/OFF
HEAT 1 BUTTON

ENGINE HEAT

6

LED

ON/OFF

NO IDLE CONTROLS
(5230) CH12_07

H75WH H77NA 18LTGN 18LTGN

NO IDLE APU (5234)

H77NC 18LTGN

H77NH 18LTGN

C H77NH
18LTGN

SLEEPER / IP (5000)

NO IDLE CONTROLS
(5230) CH12_07

H75TN

39

A75TN

18LTGN

18LTGN

38 H75TM

A75TM

18LTGN

18LTGN

+

H65AY 18DKBL

+

7

2B

5B

8

+

3

16

4

-

9
H75WJ 18LTGN

10
H62AX 18DKBL

7

2B

5B

8

+ A62DF

18DKBL

A75TE 18LTGN

FUSE F11-C (1020)

A14HD E3

F3 A75T

12RD

18LTGN 5A

3

16

4

-

-

9

10

A75TF 18LTGN

ENGINE PRE HEAT (1115M)

A75T-GC 18LTGN
A62DA 16DKBL

A14H 8RD

BATTERY FEED CH3_01

CHK

DATE

A14 6RD
CHAN GE

LOCATED AT (LEFT SIDE DASH MOUNTED DUAL POST GROUND

REV

R E FE R EN C E

0488 03FEB15 UPDATED DESCRIPTION C 92948F

FOR R/D 5216 AND 5217.

A11-GCB 12WH
1 12

A75T-G 18LTGN
GROUND ADAPTER (1023)

6

CLUSTER #1 (1500)

PANEL LIGHT DIMMER

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
006

Figure 387 No Idle Heat and HVAC ­ Switches

H75HC 18LTGN
H62AB 18DKBL

387

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.7. NO IDLE HEAT AND HVAC ­ APU, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEAT & HVAC - APU

BATTERY FEED

IP / SLEEPER

(5000)

A14XX

12RD

34

H14AC 10RD

MAXXSAVER APU DISPLAY (5033)
4

MAXXSAVER APU DISPLAY INTERCONNECT
(5035A / 5035)

H5U+ 22WH

A H5T(+) 18YL

5

H5U-

22BL

B H5T(-) 18GN

3

H12-G

22BK

H77C

2

22RD

D

H77NG

18LTGN

C

H77A 20RD

AUX HVAC - BEHR

NO IDLE

CONTROLLER 1

(5216)

CH3_16

FUSE

(5001-H4)

B5 25A

NO IDLE CONTROLS

C5

(5230)

H77NA

E

18LTGN

H75AW 14LTGN

H75AV 14LTGN

AUX HVAC - BEHR NO IDLE
CONTROLLER 2 (5217)

W/ MAXXSAVER APU W/ MECHRON APU

APU INPUT SIGNAL 0-VBAT

19

H77ND

18LTGN

H77ND 18LTGN

SLPR GND ADPTR (5007)

13

H75WK

16WH

1 H11-GM 10WH

GROUND STUD IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL

NO IDLE CONTROLS (5230)

H77NC 18LTGN
H77NC 18LTGN

F H77NC 18LTGN
H75WJ 18LTGN

H75WJ 18WH
H77NA 18LTGN

E H77NA
18LTGN
H75WH 18LTGN

MAXXSAVER APU

MAXXSAVER APU (5034)

4

H77NB

18LTGN

3 H77NY 18LTGN

1

H5MB(+)

18YL

2

H5MB(-)

18GN

J1939 DATA LINK CH3_16

J1939 DATA LINK
CH3_16

H77NA 18LTGN
H77NB 18LTGN
H5MB(+) 18YL
H5MB(-) 18GN

NO IDLE APU (5234) CH12_06
APU / PDC (5031)
1 2 5 4

CHK

DATE

CHAN GE

0488 02FEB15 UPDATED DESCRIPTION

FOR R/D 5216 AND 5217.

REV

R E FE R EN C E

C 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
007

Figure 388 No Idle Heat and HVAC ­ APU

388

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.8. NO IDLE HEAT AND HVAC ­ SENSORS AND HVAC CONTROL, P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEAT & HVAC - SENSORS & HVAC CONTROL

AUX HVAC - BEHR NO IDLE CONTROLLER 1
(5216)

INTAKE

20

SENSOR

H75AD 20LTGN

H75AC 20LTGN

1

2 AUX HEATER INTAKE SENSOR (5218)

2

1

SENSOR

18

RETURN

DUCT

13

SENSOR

H77TSB 18LTGN
H77TSA 20LTGN

H77TSC 20LTGN

2 2

1

1

AUX HEATER TEMP SENSOR (5213)

EVAP

SENSOR

19

J1939(+)

15

J1939(-)

16

DISPLAY

POWER

23

DISPLAY

21

GND

SERIAL

2

DATA

SERIAL

CLOCK

1

DIM

22

OUT

H77TSE 20LTGN

H77TSD 20LTGN
H5SA(+) 18YL
H5SA(-) 18GN
H75F 18LTGN
H75-GA 18LTGN
H75AB 18LTGN
H75AA 18LTGN
H75N 18LTGN

J1939 TERMINATING RES (5930M) CH3_16

2 2

1

1

AUX HEATER EVAP SENSOR (5215)

HVAC CONTROL (5200)
7 +12V
8 GROUND 9 TEMP
SETTING 10 BLOWER
SETTING 15 PWM DIM
INPUT

AUX HVAC - BEHR NO IDLE CONTROLLER 2
(5217)

TEMP UP

15

BUTTON

TEMP DOWN

16

BUTTON

BLOWER UP

7

BUTTON

BLOWER DOWN

14

BUTTON

H75J 18LTGN
H75K 18LTGN
H75L 18LTGN
H75M 18LTGN

11 TEMP SW UP
12 TEMP SW DOWN
13 BLOWER SW UP
14 BLOWER SW DOWN

CHK

DATE

C HA N GE

0488 02FEB15 UPDATED DESCRIPTION

FOR R/D 5216 AND 5217.

REV

R E FER EN C E

C 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
008

Figure 389 No Idle Heat and HVAC ­ Sensors and HVAC Control

389

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.9. HVAC TEMPERATURE SENDER, P. 8A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

HVAC TEMPERATURE SENDER

CHAPTER 12

HVAC AMBIENT AIR TEMP SENSOR
(5822)
1

N41D 18LTGN

AMBIENT AIR TEMP
SENDER (5899)
A

CENTRE/REAR AMBIENT TEMP
SENSOR (5899A)

A

R41A

18LTGN

AMBIENT TEMP
SENSOR (5899B)
A

2

N41E

B

B

R41B

B

18LTGN

18LTGN

FWD/CENTER HVAC TEMP SENDER/
AC REMOTE (5822)
3 4 1
2

M77 18BK
M77A 18BK
M41D 18BK
M41E 18GY

FWD CHASSIS / IP (1700F)

45 46 39 40

A41D 18TN
A41E 18TN

IP / ENGINE (1702) CH06_01A

MAXPOWER APU JUMPER (5037)
A

N77NX 16TN

CENTER / FORWARD CHASSIS (5038)
A

B

N77-G

B

16WH

CHK

DATE

CHAN GE

0488 19MAY14 ADDED R/D'S 5899,

5899A/B, 5037, 5038.

REV

R E FE R EN C E

B 92447S

DRAWN
310775
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

15NOV10 AE08058105

SHEET
08A

Figure 390 HVAC Temperature Sender

390

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.10. NO IDLE HEAT AND HVAC ­ POWER SUPPLY, P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEAT & HVAC - POWER SUPPLY

BATTERY FEED
CH3_03,3A

**A14Y 6RD

BATTERY FEED
CH3_03,3A

*A14W 6RD

A14N 8RD

IGNITION SWITCH (1100M)
CH3_09,9A

FUSE F2-F (1011)

W/ 2010 LH FUSE BLOCK

A14NA E2

F2 A14VB

12RD

30A

10RD

IP / SLEEPER

FUSE F7-H

(5000)

(1016)

A14NA B4

A4 A14VB

42

H14VB

12RD

30A

10RD

10RD

17

SLEEPER FUSE BOX (5001)

H14VBB H2-B2

H2-A2

16RD 5A

A12 18LTBL

A12B 18LTBL

H12B 18VT

H75BV 16LTGN

H11-GSK 10WH

H3-A1

H3-C1

SLEEPER ACCESSORY
RELAY (5001)

86 85

30
87 87A

H3-C2 H11-GS
18WH

H3-A2

AUX HVAC - BEHR NO IDLE CONTROLLER 1
(5216)

VACCESORY 6

H75V 18LTGN

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT LEFT
BUNK PANEL)

BATTERY 24

H75AE 18LTGN

H75AN 18LTGN

H75AE 18LTGN

AUX HVAC - BEHR NO IDLE CONTROLLER 2
(5217)

PARKING BRAKE 20

H75X 18LTGN

W/ NO IDLE HVAC

H75AP 18LTGN

FUSE (5001-H4)

C1

B1

5A

H77NM 18LTGN

FUSE (5001-H2)

B5 5A C5

H77NN 14LTGN

H75X 18LTGN

H75AR 18LTGN
H75AR 18LTGN

NO IDLE ENGINE HEAT
(5220)

H75AR

C

18LTGN

NO IDLE ENGINE HEAT (5222) CH12_06

W/ NO IDLE HEAT ONLY

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING

CHK

DATE

CHANGE

0488 02FEB15 UPDATED DESCRIPTION

FOR R/D 5216 AND 5217.

REV

R EFER E NC E

D 92948F

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

S HE ET
009

Figure 391 No Idle Heat and HVAC ­ Power Supply

391

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.11. NO IDLE HEAT AND HVAC ­ HEAT VALVE, LPM AND BLEND MOTOR, P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
NO IDLE CONTROLLER 2
(5217)

CHAPTER 12
NO IDLE HEAT & HVAC - HEAT VALVE, LPM & BLEND MOTOR
PARKED HEAT VALVE 1B (4204)

HEATER VALVE B (LSD) 10

SLEEPER / IP

H75TL

(5000-30) A75TL

18LTGN

18LTGN

A

B

BATTERY FEED CH3_01

A14 6RD

A75TK 18LTGN

BODY CONTROLLER #J4 (1601)
F3

#A75TP 18LTGN

NO IDLE HEAT CONTROL (1017)

G1 H2

86

87

#A75TD 18LTGN
87A

85

30

NO IDLE CONTROLLER 1
(5216)

J2

J1

A75T-GD 18LTGN

#A75TR 18LTGN

F1 85

G1 87

A75T-GB 18LTGN
NO IDLE HEAT - VALVE # 1B
RELAY 87A (1018)

A14H 8RD

A14HD 12RD

86

30

G2

F2

A75TC 18LTGN

FUSE F11-C (1020)

F3

E3

A75T

18LTGN

5A

GROUND ADAPTER
(1023)

A75T-G

12

18LTGN

A11-GCB

1

12WH

*A14W 6RD

BATTERY BATTERY

FEED

FEED

CH3_03 CH3_03

**A14Y 6RD

A14N 8RD

A14ND 12RD

BLOWER

OUTPUT

5

CONTROL

H75CB 18LTGN

SLEEPER HVAC BEHR LPM (5214)
BLOWER CONTROL 3
V_ACC 6
GROUND 5

GROUND STUD (LOCATED AT
LEFT SIDE DASH MOUNTED DUAL POST GROUND
PLATE)
A H75C 12LTGN
B H11-GSM
12WH

FUSE F7-E (1016)

A75C A1

B1

10LTGN

30A

A75-GC 10WH

5 VOLT

EXTERNAL

7

REF

ACTUATOR

8

FEEDBACK

VS-

ACTUATOR

9

ACTUATOR 10 CONTROL SIGNAL
VS+ 11 ACTUATOR

H77TFA 18LTGN
H77TF 18LTGN
H77TFB 18LTGN
H77TMB 18LTGN
H75TMA 18LTGN

10 +5 V_REG

AUX HEATER / SLEEPER BLOWER
(5009/1215)

9 FEEDBACK

7 VS-

SLEEPER HVAC BLEND MOTOR
(5212)

6 INPUT CONTROL

5 VS+

A11-GKJ 6WH

LEFT SIDE DASH MOUNTED
DUAL POST GND PLATE

CHK

DATE

CHAN GE

MJV042858OCT16 CAV 3 WAS 4 AT R/D

5214.

REV

R E FE R EN C E

E 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058105

SHEET
010

Figure 392 No Idle Heat and HVAC ­ Heat Valve, LPM and Blend Motor

392

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.12. NO IDLE HEAT AND HVAC ­ FUEL FIRED HEATER AND A/C COMPRESSOR, P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

RADIATOR

GROUND

A

(8600)

M11-GC 12WH

M11-GC 12WH

CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER & A/C COMPRESSOR
RADIATOR FRAME GROUND (4005B)
RADIATOR FRAME GROUND (4005C)

FWD / CENTER

2

NO IDLE FAN

(5760)

1

AUX HVAC - BEHR NO IDLE
CONTROLLER 1 (5216)

BATTERY FEED

M77-G 16WH
M77NX 16TN

IP / SLEEPER

(5000)

A14XX

H14VC

12RD

34

10RD

2

NO IDLE RADIATOR

FAN

1

(5761)

FUSE (5001-H4)

CHS MODULE (FUEL FIRED HEATER)
(5219)

B2

A2

H75AX

H75AL

16LTGN

16LTGN

B

15A

GROUND 4

H75-GB 18LTGN

CONDENSOR ON/OFF 12 RELAY LSD

H77NJ 18LTGN

H75-GAK 16LTGN
H75AJ 18LTGN

SLEEPER ACCESSORY RELAY
(5001)

H4-C4 86

85 H4-A3 H77NK 18LTGN

H4-C3 30

87 87A

H77NL 18LTGN
H4-A4

*A14W 6RD

A C

BTRY

BTRY FEED

FEED CH3_03

CH3_01,1A

**A14Y 6RD

A14N 8RD

E2 12RD

(1011) @A14NA

H77NP 16LTGN

FUSE F2-F

AUX HVAC - BEHR NO IDLE CONTROLLER 2
(5217)

CHS ON/OFF CONTROL 22
COMPRESSOR ON / OFF 11 (HSD)
HIGH PRESS 18 SWITCH

H75AJA 18LTGN
H77NR 18LTGN
H77NS 18LTGN

NO IDLE EXTERNAL MODULE (A/C COMPRESSOR)
(5232)
A
C
D

FUSE F7-H (1016) A14NA 12RD

B4 30A A4

F2

@A14VB 10RD

A14VB 10RD

H77NN 14LTGN

SLPR GND ADAPTER (5007)

13

H75-GSX

14WH

H77NV

H

16LTGN

9

H77NT

H77NU

14LTGN

18LTGN

E

IP /

SLEEPER

42

(5000)

FUSE

C5

(5001-H2) 5A

H14VB 10RD

B5

1

H 11 - GM

10WH

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

0488 02FEB15 UPDATED DESCRIPTION E 92948F

310775
RELEASE NO.

FOR R/D 5216 AND 5217.

61802Y

H75AN 18LTGN
* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

11MAR09 AE08058105 011

Figure 393 No Idle Heat and HVAC ­ Fuel Fired Heater and A/C Compressor

30A

393

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.13. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER

B1 BATT FEED
CH3_01,1A
W/ 2010 LH FUSE BLOCK

A14H 8RD

1(5000A)

ESPAR HEATER MODULE

A14VA 10RD

H14VA 10RD

1 10

BROWN

5

4 7 8 6 12

GREEN/ RED
YELLOW GR EY/R ED BLUE/WHITE BROWN/WHITE
GYER

BROWN

A14HF 14RD

18RD B2 15A A2 14RD

A14HF

H75AM 18LTGN

FUSE F2-K (1011)
A14RD 12RD C2 30A D2

(1019)

FUSE F10-P

BATTERY FEED CH3_2A

5AMP FUSE H1 (5001)

B6 A6

A75WA

15AMP FUSE F6-B
(1015)

B3 A3

A75WA 18RD

CAV 25 (5000)

25 ABCD

RED BROWN RED LT GREEN
BROWN

FUEL PUMP

86 30

87A

85

87

PARK BRAKE RELAY

LT GREEN

EFGHJK

ESPAR SUPPLIED MAIN JUMPER HARNESS SEE NOTE 1
NO IDLE ESPAR HEATER (5238)

H75WC 18LTGN H75WD 18LTGN
H75WE 18LTGN H75WF 18LTGN H75WJ
18WH H75WK 18LTGN

H75WA 18RD H75WP 18LTGN

H75WB 18RD

CAV 26 (5000)
NO IDLE CONTROLS
(5230)

CONDENSATION

9

MODULE

CH12_24

(1230)

I/P SLEEPER

A B CDE F

(5000)

H75WC 18LTGN H75WD 18LTGN
H75WE 18LTGN H75WF 18LTGN
H75WJ 18LTGN H75WK 18LTGN

H75WG 18WH
A75WP 18LTGN

F11

ESPAR THERMOSTAT
(5237)
SEE NOTE 1

BODY

CONTROLLER

13

(1601)

GROUND ADAPTER (5007)

ABCD EF
ESPAR DRIVER CONTROL

RED YW
GY/RD BL/WH
BR BR/WH

ESPAR DRIVER CONTROL

NOTE1: FOR ESPAR AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM FI TO FII, CAV J AND K ADDED TO 5238, CAV F ADDED TO 5230 AND 5237.

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 C 92715R

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

74016A 08JUL11 AE08058105

012

Figure 394 No Idle Heater, ESPAR in Cab Fuel Fired Heater

394

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.14. NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE, P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEATER, ESPAR IN CAB FUEL FIRED HEATER WIRED FOR KEY OFF MODE

10RD

@A14VA

B1 BATT FEED
CH3_01,1A
1 (5000A)

A14H 8RD

ESPAR HEATER MODULE

1 10

BROWN

5

4 7 8 6 12

H1 4 VA 10RD

GREEN/ RED
YELLOW GREY/RED BLUE/WHITE BROWN/WHITE
GYER

BROWN

A14HF 12RD

H75AM 18LTGN

12RD C2 30A D2

(1011)

FUSE F2-K

@A14RD

@A14HF 12RD

BATTERY FEED CH3_2A

FUSE F10-P (1019)
@A75WA 14RD B2 15A A2

5AMP FUSE H1
(5001)

B6 15AMP FUSE F6-B
A6 (1015)

B3 A3

A75WAB 14RD

RED BROWN RED LT GREEN
BROWN

ABCD

FUEL PUMP

86 30

87A

85

87

PARK BRAKE RELAY

LT GREEN

E F G H JK

A75WA 14RD

25

(5000)

ESPAR SUPPLIED MAIN JUMPER HARNESS
NO IDLE ESPAR HEATER (5238)
CONDENSATION MODULE CH12_24 (1230)

H75WC 18LTGN
H75WD 18LTGN
H75WE 18LTGN H75WF 18LTGN H75WJ
18WH H75WK 18LTGN

H75WP 18LTGN

H75WB 18RD

H75WA 18RD

BODY CONTROLLER
#J6 (1606)

CAV 26 (5000)
NO IDLE CONTROLS
(5230)

9

I/P SLEEPER

A BCDE F

(5000)

A75WP 18LTGN

S

CAV 45

(1700)

H75WC 18LTGN H75WD 18LTGN
H75WE 18LTGN H75WF 18LTGN
H75WJ 18LTGN
H75WK 18LTGN

A104AM 16DKBL A75WAA
14RD H75WG
18WH M75WA 18VT

CAV 44 (1700)

M75WP 18VT

13
GROUND ADAPTER (5007)

ESPAR THERMOSTAT
(5237)

BRAKE SW

CAV D (8453)

RED YW
GY/RD BL/WH
BR

ABCD EF
ESPAR DRIVER CONTROL

ESPAR DRIVER CONTROL

@ W/2010 LH FUSE BLOCK NOTE 1: FOR ESPAR WIRED FOR KEY OFF AUGUST 2012 AND AFTER, CAV F ADDED TO 5230 AND 5237

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRC A104AM IN

R/D 1700.

REV

R E FE R EN C E

C 93248T

DRAWN
300422
RELEASE NO.
87136T

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

22MAY12 AE08058105

SHEET
12A

Figure 395 No Idle Heater, ESPAR in Cab Fuel Fired Heater Wired for Key Off Mode

395

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.15. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER, P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER

B1 BATT FEED
CH3_01

A14 6RD

A14H 8RD

A14HF 12RD

B3

15AMP

FUSE

F6-B

A3

(1015)

WEBASTO HEATER MODULE

12

13

12 11 10 16

PARKING BRAKE RELAY
86 30

87A

85

87

WEBASTO HEATER MODULE ASSEMBLY
WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED

A75WA 14RD

H75WK 16WH

H75WA 18 RD

SLPR/IP (5000-25)
H75WG 18WH
GROUND ADAPTER (5007) CH3_29

ABCD

EFGHJ
CONDENSATION MODULE CH12_24
9

H75WC 18LTGN H75WDA 18LTGN
H75WE 18LTGN
H75WF 18LTGN
H75WH 18LTGN

SLPR/WEBASTO ASSY WEBASTO HEATER (5236)
H75WJ 18WH

H75WP 18LTGN

I/P SLEEPER

SLPR/IP

(5000)

(5000-26)

SLPR/SCP NO IDLE CONTROL (5230)

ABCDEF
H75WJ 18WH

H75WD 18LTGN

H62AV 18DKBL

SLPR CTRL PNL ACCENT LIGHT SWITCH (5126)
CH9_19

A75WP 18LTGN

H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN

SLPR CTRL PNL THERMOSTAT CONTROL (5235)

CDBA

F11
BODY CONTROLLER
(1601)

SEE NOTE 1

3421
WEBASTO DRIVER CONTROL MODULE

H75WH 18LTGN

8

5B

2B

7

A

G

6

43

1

10

9

H62AX 18DKBL

SCP NO IDLE HEAT SWITCH
(5222)

H62AW 18DKBL

H62AY 18DKBL

NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

CHK

DATE

CHAN GE

REV

R E FE R EN CE

MJV041888MAY16 RMVD WORDS "OUTPUT 12VD 93366L

WHEN PARKBRAKE IS APPLIED".

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

13JUL11 AE08058105

SHEET
013

Figure 396 No Idle Heater, Webasto in Cab Fuel Fired Heater

396

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.16. NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER WITH LVD, P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
NO IDLE HEATER, WEBASTO IN CAB FUEL FIRED HEATER W/LVD

B2 BATT FEED
CH3_01,03

B1 BATT FEED
CH3_01

SLPR/IP (5000-1)

WEBASTO HEATER MODULE

WEBSTO HEATER MODULE ASSEMBLY

A14H 8 RD

H14VA 10RD

12

A14HF 12RD

H75AM 18LTGN

B6 A6

15AMP FUSE
H1 (5001)

B3 A3

15AMP FUSE F6-B (1015)

13

12 11 10 16

LOW VOLTAGE RELAY
86 30

87A

85

87

PARKING

BRAKE

RELAY

86 30

87A

85

87

WEBASTO HEATER IS IN FAN ONLY MODE WHEN PIN 16 IS GROUNDED

A75WA 14RD

H75WB 18RD

SLPR/IP (5000-25)

H75WA 18R D

ABCD

CONDENSATION MODULE CH12_24
9

H 75 WC 18LTGN H7 5W DA 18LTGN H75WE 18LTGN H75WF 18LTGN H75WH 18LTGN

E F G H J SLPR/WEBASTO ASSY WEBASTO HEATER CONN (5236)
H75WJ 18WH

H75WP 18LTGN

H75WD 18LTGN

H75WG 18WH

A75WP 18LTGN

I/P SLEEPER

SLPR/IP

(5000)

(5000-26)

SLPR/SCP

NO IDLE CONTROL

ABCDEF

(5230)

H75WJ 18WH

H75WC 18LTGN H75WD 18LTGN H75WE 18LTGN H75WF 18LTGN

H75WH 18LTGN

H62AV 18DKBL

SLPR CTRL PNL ACCENT LIGHT
SWITCH (5126) CH9_19

SLPR CTRL PNL THERMOSTAT CONTROL (5235)

CDBA

8

5B

2B

7

A

G

6

43

1

10

9

H75WK 1 6W H

GROUND ADAPTER (5007) CH3_29

F11

SEE NOTE 1

BODY CONTROLLER
(1601)

3421
WEBASTO DRIVER CONTROL MODULE

H62AX 18DKBL

SCP NO IDLE
HEAT SWITCH (5222)

H62AW 18DKBL

H62AY 18DKBL

NOTE 1: FOR WEBASTO AUGUST 2012 AND AFTER - BODY CONTROLLER PIN CHANGE FROM F1 TO F11.

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV041888MAY16 RMVD WORDS "OUTPUT 12VD 93366L

WHEN PARKBRAKE IS APPLIED".

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

08JUL11 AE08058105

SHEET
014

Figure 397 No Idle Heater, Webasto in Cab Fuel Fired Heater with LVD

397

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.17. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE WITH PROSTAR, P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE W /P RO S TA R

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

J1939-

A06

J1939+

A05

H5SA(-) 18GN
H5SA(+) 18YL

J1939 DATA LINK CH12_21

BATTERY1 A07

BATTERY2 A08

BATTERY VOLTAGE
SENSE

A09

H14HA 12RD
H14HB 12RD
H104 12RD

AUX HVAC-BERGSTROM NO IDLE-BATT&GRD (100A) CH12_18A
NO IDLE ISOLATED BTRY & FEED (100B) CH12_18

FUEL FIRED HEATER

A03

H75AJA 18LTGN

DISPLAY + A11

DISPLAY - A02

TEMP CONTROL

B01

BLOWER CONTROL

B02

TEMP SW UP

B03

TEMP SW DOWN

B04

BLOWER SW UP

B05

BLOWER SW DOWN

B06

DIM CTRL TO SLPR

A12

H75F 18LTGN
H75-GA 18LTGN
H75AB 18LTGN
H75AA 18LTGN
H75J 18LTGN
H75K 18LTGN
H75L 18LTGN
H75M 18LTGN
H75N 18DKBL

CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19
HVAC LED CONTROL (5200)
7 +12V
8 GROUND
9 TEMP SETTING
10 BLOWER SETTING
11 TEMP SW UP
12 TEMP SW DOWN
13 BLOWER SW UP
14 BLOWER SW DOWN
15 PWM DIM INPUT

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN C E

C 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

13JUL11 AE08058105

SHEET
015

Figure 398 HVAC System ­ Sleeper with Bergstrom No Idle with ProStar

398

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.18. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE, P. 15A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE

AUX HVAC - BERGSTROM NO IDLE CONTROLLER (5205)

J1939-

A06

J1939+

A05

H5SA(-) 18GN
H5SA(+) 18YL

J1939 CH3_36,38

BATTERY1 A07

BATTERY2 A08

BATTERY VOLTAGE
SENSE

A09

H14HA 12RD
H14HB 12RD
H104 12RD

AUX HVAC NO IDLE POWER SUPPLY 12V CH12_18,18A
SLPR/BATTRY HARN NO IDLE HVAC (100A) CH12_18A
SLPR/NO IDLE HVAC BTRY/GND HARN VOLTAGE SENS (100B) CH12_18

FUEL FIRED HEATER

A03

DISPLAY + A11

DISPLAY - A02

TEMP CONTROL

B01

BLOWER CONTROL

B02

TEMP SW UP

B03

TEMP SW DOWN

B04

BLOWER SW UP

B05

BLOWER SW DOWN

B06

DIM CTRL A12 TO SLPR

H75AJ 18LTGN

CHASSIS MODULE FUEL FIRED HEATER (5219) CH12_19

H75F 18LTGN

MAIN SLPR/SCP HARN (5130 / 5134)
B07

H75-GA 18WH

B08

H75AB 18LTGN

B09

H75AA 18LTGN

B10

H75J 18LTGN

B11

H75K 18LTGN

B12

H75L 18LTGN

C07

H75M 18LTGN

C08

H75N 18LTGN

C09

HVAC LED CONTROL (5200)
7 +12V
8 GROUND
9 TEMP SETTING
10 BLOWER SETTING
11 TEMP SW UP
12 TEMP SW DOWN
13 BLOWER SW UP
14 BLOWER SW DOWN
15 PWM DIM INPUT

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN C E

B 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

14JUL11 AE08058105

SHEET
15A

Figure 399 HVAC System ­ Sleeper with Bergstrom No Idle

399

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.19. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE SWITCHES ­ LOCATED IN SLEEPER CONTROL PANEL, P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL

H62J 18DKBL

IP / MAIN SLPR (5000)

GAUGE CLUSTER #1
(1500) CH08_11

31 A62A 18DKBL

NO IDLE CHS MODULE
12_19

H75-GAK 18LTGN

MAIN SLPR/SCP NO IDLE
ENGINE HEAT (5220)

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

H75-GAS 18LTGN

D H75-GAS
18LTGN

HEAT SW ON/OFF B15
HEAT LED ON/OFF B14

H75AF 18LTGN
H75AR 18LTGN
H75AG 18LTGN

B H75AF 18LTGN
C H75AR 18LTGN
A H75AG 18LTGN

MAIN SLPR/SCP SWITCH PACK (5125)

H62AS 18DKBL

D H62AS 18DKBL

SLPR CTRL PNL NO IDLE
HEAT SWITCH (5222)

+7

2B

5B

-

3

9

16

4

8
+
10 -

H75HA 18LTGN
H62AA 18DKBL

H75AT 18LTGN

COOL SW ON/OFF

B13

COOL LED ON/OFF B12

MAIN SLPR/SCP NO IDLE CONTROLS (5230)

H77NE 18LTGN
H77NF 18LTGN

A H77NE
18LTGN
B H77NF
18LTGN

H75HB 18LTGN

SLPR CTRL PNL NO IDLE
COOL SWITCH (5233)

7

2B

+

5B

8

+

16

4

-
3

-

9

10

H75AR 18LTGN

NO IDLE HVAC POWER SUPPLY CH12_18

75-GSX 14WH

SLEEPER GROUND ADAPTER (5007) CH3_29

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN C E

C 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

16JUL11 AE08058105

SHEET
016

Figure 400 HVAC System ­ Sleeper with Bergstrom No Idle Switches ­ Located in Sleeper Control Panel

400

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.20. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE SWITCHES ­ LOCATED IN SLEEPER CONTROL PANEL (CONT.), P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM-SLEEPER W/BERGSTROM NO IDLE SWITCHES-LOCATED IN SLEEPER CONTROL PANEL (CONT)

GAUGE CLUSTER#1
(1500) CH08_11

IP / MAIN SLPR (5000)

H62A 18DKBL

31

H62A

18DKBL

MAIN SLPR/ SLPR CTRL PNL (5130 / 5134)

H62AS 18DKBL

A04

H62AS 18DKBL

NO IDLE CHS MODULE
(5219) CH12_19

H75-GAK 18LTGN

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

HEAT SW B15 ON/OFF

HEAT LED B14 ON/OFF

H75-GAS 18LTGN

B04

H75-GAS 18LTGN

H75AF 18LTGN

B02

H75AR 18LTGN

B03

H75AG 18LTGN

H75HS1 18LTGN

B01

H75AF 18LTGN
H75AR 18LTGN
H75AG 18LTGN

SLPR CTRL PNL NO IDLE
HEAT SWITCH (5222)

+7

2B

5B

-

3

9

16

4

8
+
10 -

H62J 18DKBL

H62AA 18DKBL

H75AT 18LTGN

H75HA 18LTGN

COOL SW ON/OFF B13
COOL LED B12 ON/OFF

H77NE 18LTGN

H75CR1 18LTGN

D04

H77NE 18LTGN

H75HB 18LTGN

SLPR CTRL PNL NO IDLE
COOL SWITCH (5233)

7

2B

+

-
3 9

5B

16

4

8

+

-
10

H77NF 18LTGN

D05

H77NF 18LTGN

H75AR 18LTGN
H75-GSX 14WH

NO IDLE HVAC POWER SUPPLY (5001) CH12_18
SLEEPER GROUND ADAPTER(5007) CH3_29

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN C E

C 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

13JUL11 AE08058105

SHEET
017

Figure 401 HVAC System ­ Sleeper with Bergstrom No Idle Switches ­ Located in Sleeper Control Panel (Cont.)

401

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.21. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V, P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V

BATTERY FEED
(1008A)

IP/MAIN SLPR (5000/5000)
34 A14XX 12RD

H14AC 10RD

H75AV 14LTGN

H75AX 16LTGN

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

BATTERY3

VOLTAGE

A9

SENSE

GROUND3

VOLTAGE

B9

SENSE

SLPR/NO IDLE HVAC BTRY&GND HARN VOLTAGE SENSE (100B)

H104

A

12RD

H104-G

B

12WH

NO IDLE HVAC
(5001-H4)

B5 25A C5

H75AP 18LTGN

NO IDLE HEAT
(5001-H4)

B2 15A A2

H75AL 18LTGN H75AL 16LTGN

NO IDLE HVAC BTRY&GND HARN/BTRY
INTERCONNECT VOLTAGE SENSE
(100N)

104-G 12WH

A 104-G 12WH

NO IDLE HVAC BTRY&GND HARN/BTRY
INTERCONNECT VOLTAGE SENSE
(100P)
A 104 12RD
10A INLINE FUSE

104 12RD

CHS MODULE FUEL FIRED
HEATER (5219) CH12_19

NO IDLE HVAC
(5001-H4)

B1 5A C1

H75AR 18LTGN

SLPR CTRL PNL/ NO IDLE ENGINE HEAT
(5220) CH12_16

+

104-G 12WH

+

AUXILIARY BATTERY BOX EFFECTS

CHK

DATE

C HA N G E

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN CE

E 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

07JUL11 AE08058105

SHEET
018

Figure 402 HVAC System ­ Sleeper with Bergstrom No Idle Power Supply 12V

402

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.22. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE POWER SUPPLY 12V (CONT.), P. 18A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE POWER SUPPLY 12V (CONTINUED)

HVAC MODULE/BTRY HARN NO IDLE COMPRESSOR (100X)

C BATTERY
D BATTERY
A GROUND
B GROUND

BATTA 12RD
BATTB 12RD
GRD-C 12WH
GRD-D 12WH

GRD-D 10LTGN GRD-C 10LTGN BATTB 10RD BATTA 10RD

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

BATTERY1 A07

BATTERY2 A08

GROUND1

B07

GROUND2

B08

OPT 4-WAY CONN (100)

LOCATED UNDER SLPR B

A

DC

SLPR/BTRY HARN NO IDLE HVAC (100A)

C H14HA 12RD
D H14HB 12RD
A H75-GBA
12WH
B H75-GBB
12WH

H14HA 12RD
H14HB 12RD
H75-GBA 12WH
H75-GBB 12WH

B(-) 8WH B(+) 8RD

OPT 4-WAY CONN (100)

LOCATED UNDER SLPR

B

A

DC

GRD-D 10LTGN GRD-C 10LTGN BATTB 10RD BATTA 10RD

EYELET (102)

B(-) 8WH

EYELET (102)

EYELET (101)
B(+) 8RD EYELET (101)

BATTERY MOUNTED IN
AUXILIARY BATTERY BOX

+

DOUBLE CUBE FUSE HOLDER
MTD IN AUXILIARY BATTERY BOX

60A CUBE FUSE

60A CUBE FUSE

CHK

D AT E

C HA N GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

REFERENCE

C 92948U

D R AWN
300344
R EL EASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D AT E

PART NO.

08JUL11 AE08058105

SHEE T
18A

Figure 403 HVAC System ­ Sleeper with Bergstrom No Idle Power Supply 12V (Cont.)

403

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.23. HVAC SYSTEM ­ SLEEPER WITH BERGSTROM NO IDLE FUEL FIRED HEATER, P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC SYSTEM - SLEEPER W/BERGSTROM NO IDLE FUEL FIRED HEATER

SLEEPER GROUND (5007) CH3_29

H75-GSX 14WH

AUX HVAC-BERGSTROM NO IDLE CONTROLLER
(5205)

FUEL FIRED A3 HEATER

H75AJA 18LTGN

NO IDLE HEAT POWER SUPPLY 12V (5001-H4) CH12_18

H75AL 18LTGN

CHASSIS MODULE FUEL FIRED HEATER (5219)

H75AL

16LTGN

B

H75-GAK

16LTGN

A

H75AJ

18LTGN

C

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN C E

E 92948U

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

08JUL11 AE08058105

SHEET
019

Figure 404 HVAC System ­ Sleeper with Bergstrom No Idle Fuel Fired Heater

404

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.24. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR, P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
IDLE MANAGEMENT W/NO IDLE 12V DC N/ AUTO S/S LONESTAR

GROUND ADAPTER (5007)
13

H11-GM 16WH

NO IDLE BERGSTROM
(100A)
A

1

H75-GSX

14WH

GROUND STUD

IN SLEEPER REAR B

FACE OF FRONT

LEFT BUNK PANEL

(5004)

C

H75AR 18LTGN
H75AR 18LTGN
H75AR 18LTGN

SLEEPER CONTROL

PANEL

D

(5134 / 5130)

SLPR CTRL PNL

NO IDLE

HEAT SWITCH

HVAC CONTROL

(5222)

(5200)

CH12_021

B4 H75-GAS 18LTGN

H75-GAS 18LTGN

GROUND 8

H75-GA 18WH

B8 H75-GA 18LTGN

BLOWER SETTING 10
TEMP SETTING 9

H75H 18LTGN
H75R 18LTGN

B10 B9

H75AA 18LTGN
H75AB 18LTGN

+12V

7

H75F 18LTGN

B7 H75F
18LTGN

TEMP 11 SW UP

TEMP

12

SW DOWN

H75J 18LTGN
H75K 18LTGN

B11 B12

H75J 18LTGN
H75K 18LTGN

BLOWER 13 SW UP

H75L 18LTGN

C7 H75L
18LTGN

BLOWER 14 SW DOWN PWM DIM 15
INPUT

H75M 18LTGN
H75N 18LTGN

C8 H75M
18LTGN
C9 H75N
18LTGN

H75AR 18LTGN

AUX HVAC-BERGSTORM NO IDLE CONTROLLER
(5205)
B7 B8 A7 A8

A2 DISPLAY-

B2

BLOWER

CONTROL

B1

TEMP

CONTROL

A11 DISPLAY+

B3

TEMP

SW UP

B4

TEMP

SW DOWN

B5 BLOWER SW UP

B6

BLOWER

SW DOWN

A12 DIM CTRL TO SLPR

CHK

DATE

CHAN GE

0638 07MAY15 UPDATED DESCRIPTION

FOR R/D 5222.

REV

R E FE R EN CE

C 92948U

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

16DEC11 AE08058105

SHEET
020

Figure 405 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar

405

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.25. IDLE MANAGEMENT WITH NO IDLE 12V DC NOT WITH AUTO SEVERE SERVICE LONESTAR (CONT.), P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
IDLE MANAGEMENT W/NO IDLE 12V DC N/AUTO S/S LONESTAR

J1939 (5930M)

CAB / SLEEPER (5000)

H5T(+)

A

18YL

C

H5T(-)

18GN

H5S(+)

35

18YL

H5S(-)

36

18GN

A5S(+) 18YL
A5S(-) 18GN

TERMINATING RESISTOR (1657) CH3_013

NO IDLE CONTROLS

29

(5230)

H75X

CH12_12

18LTGN

CH12_13

34

H75WDB 16LGTN

AUX HVAC - BERGSTORM NO IDLE CONTROLLER (5205)

H5SA(-)

A6

18GN

H5SA(+)

A5

18YL

A4

A3

9
31
H14AC 10RD H75AJB 16LTGN H75AJA 18LTGN

A104AE 18DKBL

ENGINE START ALARM(4101) CH7_07

BATTERY FEED

A14XX 12RD

(1008A) CH12_11

FUSE F11-A

(1020)

@A75AJB F1

E1 @A75AJC

16LTGN 5A

18LTGN

HEATER CONTROLLED BLOWER MODULE (1230)
21

A75AJB A2

B2

A75AJC

16LTGN

18LTGN

5A FUSE

(1018) *A62AA 18DKBL

ROOF/TACHOGRAPH (1985) CH04_045

GAUGE CLUSTER #1

A62A 18DKBL

(1500) CH8_010

FUSE

(5001-H4)

H75AX

B2

A2

16LTGN

15A

ESPAR HEATER CHASSIS MODULE
(5219)

H75AL

B

16LTGN

H75AJ

18LTGN

C

H75-GAS 18LTGN

H75-GAK

A

16LTGN

B15 B14 B13 B12

H75AV 14LTGN

FUSE

(5001-H4)

B5

C5

H75AP

25A

18LTGN

H62A 18DKBL

MAIN SLPR / SLPR CTRL PNL (5130 / 5134)

B4 H75-GAS 18LTGN

B1 C1

H75AR

18LTGN 5A FUSE

(5001-H4)

H77AF 18LTGN
H77AG 18LTGN
H77NE 18LTGN

B3 H75AR 18LTGN
A4 H62AS 18DKBL
B2 H75AF 18LTGN
B1 H75AG 18LTGN
D4 H77NE 18LTGN

SLPR CTRL PNL (5134) CH12_017

H77NF 18LTGN

D5 H77NF 18LTGN

* W/ RUSSIAN PROSTAR ONLY @ W/ 2010 LH FUSE BLOCK

CHK

DATE

C HA N GE

0488 02FEB15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

REFERENCE

D 92948F

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

19DEC11 AE08058105

SHEET
021

Figure 406 Idle Management with No Idle 12V DC not with Auto Severe Service LoneStar (Cont.)

406

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.26. IDLE MANAGEMENT WITH NO IDLE 110V AND SLEEPER BOX NO IDLE ISOLATED BATTERY AND GROUND, P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
IDLE MANAGEMENT W/NO IDLE 110V & SLPR BOX NO IDLE ISOLATED BTRY AND GND

IP/SLEEPER (5000)

35

H5S(+)

18YL

36

H5S(-)

18GN

CAB/SLEEPER (5000)
CH12_021

H14AC 10RD

H75AV 14LTGN

FUSE (5001)

B5

C5

25A

H75AW 14LTGN

BATTERY CHARGER (5036)

H77NW

A

16LTGN

H5MA(-) 18GN H5MA(+) 18YL

MAX POWER APU HMI (5035)

H5T(+)

18YL

A

H5T(-)

18GN

B

H77A

20RD

C

D

MAX POWER APU
(5034)

H5MB(+)

18YL

1

H5MB(-)

18GN

2

4

3
5
AUX HVAC - BERGSTORM NO IDLE CONTROLLER (5205)

H5SA(-) 18GN H5SA(+) 18YL

SLEEPER CONTROL PANEL(5130)

C11 C12 C10

H77NA 18LTGN
H77NC 18LTGN
H77NH 18LTGN

NO IDLE HVAC BTRY & GND HARN/BTRY
INTERCONNECT VOLTAGE SENSE
(100P) CH12_018 NO IDLE HVAC BTRY & GND HARN/BTRY INTERCONNECT VOLTAGE SENSE
(100N) CH12_018

SLPR/NO IDLE HVAC BTRY & GRD HARN VOLTAGE SENSE (100B)

104

A

12RD

B 104-G 12WH

H77NG 18LTGN
H77NB 18LTGN
H77NY 18LTGN
H77ND 18LTGN
H104 12RD
H104-G 12WH

A5 A6
A15 A14
A9 B9

CHK

DATE

C HA N G E

0488 03FEB15 UPDATED DESCRIPTION

FOR R/D 5205.

REV

R E FE R EN CE

B 92948F

DRAWN
300422
RELEASE NO.
82357E

NA ME
CIRCUIT DIAGRAM, LONESTAR

D ATE

PART NO.

21DEC11 AE08058105

SHEET
022

Figure 407 Idle Management with No Idle 110V and Sleeper Box No Idle Isolated Battery and Ground

407

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.27. SLEEPER BOX WITH NO IDLE 12V DC WITH AUTO SEVERE SERVICE LONESTAR, P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
SLPR BOX W/NO IDLE 12V DC W/AUTO S/S LONESTAR

SLPR CTRL PNL
(5134) CH12_017

SLPR DCTRL PNL/SLPR CTRL PANEL (5134)/(5130)

H75AG 18LTGN
H75AF 18LTGN
H77NE 18LTGN
H77NF 18LTGN
H75-GAS 18LTGN

B1 B2 D4 D5 B4

H75HS1 18LTGN
H75HR1 18LTGN
H77CR1 18LTGN
H77CS1 18LTGN
H75-GAS 18LTGN

GROUND ADAPTER (5007)

H75-GSX

13

14WH

1

H11-GM

10WH

AUX HVAC -BERGSTROM NO IDLE CONTROLLER (5205)

H75HG 18LTGN
H75HF 18LTGN
H77NE 18LTGN
H77NF 18LTGN

B14 B15 B13 B12

CAB/SLEEPER (5000)

H75HR

27

18LTGN

H77CR

18LTGN

41

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT
BUNK PANEL (5004)

CHK

D ATE

C HA N GE

REV

R E FE RE N CE

DRAWN

NA ME

RELEASE NO.

D ATE

PART NO.

SHEE T

Figure 408 Sleeper Box with No Idle 12V DC with Auto Severe Service LoneStar

408

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.28. HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT, P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
HVAC-CONDENSATION MODULE FOR ESPAR AND WEBASTO NO IDLE HEAT

HEATER CONTROLLER BLOWER MODULE (1230)

V_ACC

*

A

BLOWER

FAN CTRL

C

HEATER ON

SIGNAL

E

GROUND

B

@A75F 18LTGN

FUSE F4-P (1013)

@A75 12LTGN

B2 A2 @A14FE

30A

12RD

A75F 18LTGN

A75 12LTGN

FUSE F6-A (1015)
A4 B4 A14FE 30A 12RD

A14F 8RD

A75A 18LTGN
A75AJC 18LTGN

HVAC SYSTEM CH12_3

FUSE F9-6 (1018)

B2

A2

5A

I/P SLEEPER (5000)

A14AJB 16LTGN

9

H75WDB

16LTGN

FUSE F11-A

(1020)

@A75AJC E1

F1

18LTGN

5A

A14AJB 16LTGN

SONIC WELD GROUND

A75-GBM 1 8 WH

SPLICE

A11-GKB 14WH

@A75-GBM 1 8 WH
@A11-GBA 14WH

9 GROUND

(1022) 1

GROUND STUD

(LOCATED AT LEFT SIDE

DASH MOUNTED DUAL

POST GROUND PLATE)

#A14 6RD
*A14 4RD

BATTERY FEED CH3_01,1A
BATTERY FEED CH3_34,34A

NO IDLE CONTROLS CH12_12,2A,13,14
(5238)

@A11-GKJ 6WH

LPM *W/ WEBASTO

NEG STUD (1005)

A75B

D

18LTGN

HVAC LPM (1220) CH12_03

@ W/ 2010 LH FUSE BLOCK
#DUAL BATTERY FEED W/LOAD SHEDDING *SINGLE BATTERY FEED

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 C 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

87136T 21MAY12 AE08058105

024

Figure 409 HVAC-Condensation Module for ESPAR and WEBASTO No Idle Heat

409

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.29. SLEEPER WIRING WITH NO IDLE DASH SWITCH, P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 12
SLPR WIRING W/NO IDLE DASH SWITCH

SLEEPER NO IDLE ENGINE HEAT (1124M)
7 8 9 10 2B
3 7 8 10

A75AR 18LTGN
A62J 18DKBL A75AG 18LTGN A75-GAS 18LTGN A75AF 18LTGN A77NE 18LTGN
A77NF 18LTGN
A75HB 18LTGN A75AT 18LTGN A62AA 18DKBL A75HA 18LTGN

SLEEPER NO IDLE HEAT & COOL (1946F)
C G A D B E F
SLEEPER NO IDLE COOL
(1125M)
7
8 10
9 2B

CHK

DATE

CHAN GE

0488 19MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 14APR14 AE08058105

SHEET
025

Figure 410 Sleeper Wiring with No Idle Dash Switch

410

ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.30. ESPAR HEATER WITH DAYCAB, P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ESPAR HEATER W/DAYCAB

CHAPTER 12

ESPAR HEATER PUSH BUTTON (1560)

2

A74G

16LTGN

A74Y

1

16YL

A11-GBA

3

16WH

A74RBA

4

16RD

TIMER 5 OUTPUT (1564)
A

IP/CENTER CHASSIS (1701)
26

A11-GB 18WH

66 A11-GC
18WH

A11-GA 18WH

A11-GBB 16WH

A74RB2 16RD

FUSE F11-C (1020)
F3 5A E3

A74RB 16RD

A74RBB 16RD

TIMER 1

A

12V IN

(1561)

TIMER 2 GND
(1562)
65 A74RC 12RD

A74RA 12RD

FUSE F2-K (1011) A14RD
D210/5AC2 12RD

A74J 16RD

TIMER 3

A

COMMON

(1563)

A14R 8RD

A14W 6RD

BATTERY FEED (1000) CH3_02A

CHK

DATE

CHAN GE

MJV040878AUG17 INITIAL RELEASE.

REV

R E FE R EN C E

A 94106N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

94106N 03JUL17 AE08058105

SHEET
026

Figure 411 Espar Heater with Daycab

411

ELECTRICAL CIRCUIT DIAGRAM MANUAL

BUNK LIGHTS AND ACCESSORIES (CHAPTER 13)
13.1. READING AND WARDROBE LIGHTS ­ BUNK, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 13
READING AND WARDROBE LIGHTS - BUNK

BATTERY

BATTERY

FEED

FEED

CH3_02,02A CH3_02,02A

**A14Y 6RD
*A14W 6RD

A14R 8RD

FUSE F7-A (1016)

IP / SLEEPER (5000)

A14RD F1

E1 A14VA

12RD

30A

10RD

1

H14VA 10RD

@A14RD 12RD

FUSE F2-K (1011)

C2

D2

@A14VA 10RD

H14CD 18RD

W/ UPPER BUNK LIGHT

W/ UPPER BUNK & WARDROBE LIGHTS
W/ WARDROBE LIGHT ONLY

5A H63KU 18DKBL

H1-B5
SLEEPER FUSE BOX
(5001) H1-C5

H14VAA 16RD

10A

H1-B1 SLEEPER FUSE BOX (5001)
H1-C1

H14VAB 16RD

H63-GU 18WH H63U 18DKBL H63U 18DKBL

H63-GK 18WH

H63SB 18DKBL

H63K 18DKBL
H63K 18DKBL

A

B

T-RAIL (1000/#8000)

9

8

A

B

H63-GU 18WH H63U
18DKBL

A

B

A

A

B
WARDROBE CABINET (5109)

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

SLEEPER GROUND 8 ADAPTER (5007)

CHK
-

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN C E

C 92715R

H63-GK 18WH
H63-GX 18WH
H63-GU 18WH

A

B

UPPER BUNK

READING LIGHT

(5131)

H 11 - GM 10WH

B LOWER BUNK READING LIGHT
(5130)
H11-GSK 10WH

1
GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT
BUNK PANEL

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058106

SHEET
001

Figure 412 Reading and Wardrobe Lights ­ Bunk

H63-GSD 18WH

412

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.2. LUGGAGE COMPARTMENT LIGHTS ­ BUNK, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 13
LUGGAGE COMPARTMENT LIGHTS - BUNK

BATTERY

BATTERY

FEED

FEED

CH3_02,

CH3_02,02A 02A

*A14W 6RD
**A14Y 6RD
A63AW 18DKBL

A14R 8RD

OPT

WARNING H

A

LIGHT

(1510)

@A14RD 12RD

A14RD 12RD

F1 30A
E1

C2 D2

A11-GAA 14WH

A63-GAK 18WH

IP / SLEEPER (5000)

18 H63AW 18DKBL

1 H14VA 10RD
DOOR SWITCH
LEFT (5112-A)

H1-B1

H2-C5

10A

H14VAA

16RD

SLEEPER

FUSE BOX

(5001)

H14VAF 16RD

A

H63SD

16DKBL

(5113-A)

A

H63SDA

16DKBL

DOOR SWITCH RIGHT
(5114-A)

H63SE

A

16DKBL

(5115-A)
A H63SEA 16DKBL

LUGGAGE LIGHT SWITCH (5132-A)
A H63SC 18DKBL
(5133-A)
A H63SCA 18DKBL

B6 87A

LUGGAGE LIGHT

RELAY

(5001-H3)

30

C5 H63SJ 18DKBL

H63SF 18DKBL H63SH 18DKBL

A6 C6 85
87
86 A5

FUSE F2-K (1011)

FUSE F7-A (1016)

H63SJ 18DKBL

@A14VA 10RD

A14VA 10RD

GROUND STUD(1004) (LOCATED AT LEFT SIDEDASH MOUNTED
DUAL POST GROUNDPLATE)

H63-GSA 18DKBL

H63-GSC 18DKBL H63SJB 18DKBL

H63SJA 18DKBL H63-GSB 18DKBL

H63-GSE 18DKBL

LEFT
LUGGAGE LIGHT A B
(5110)

B

A

RIGHT LUGGAGE
LIGHT (5111)

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT BUNK PANEL
(5004A)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

E 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 11MAR09 AE08058106

002

Figure 413 Luggage Compartment Lights ­ Bunk

413

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.3. POWER SOURCE ­ BUNK, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

POWER SOURCE - BUNK

CHAPTER 13

BATTERY FEED
CH3_03,03A

BATTERY FEED
CH3_01,01A

A14Y 6RD A14W 6RD

W/ LOAD SHEDDING

N/ LOAD SHEDDING
A14N 8RD

@A14NA 12RD
A14NA 12RD

FUSE F2-F (1011)

E2

F2

@A14VB 10RD

FUSE F7-H (1016)
B4 30A A4

A14VB 10RD

IP / SLEEPER

(5000)

42

H14VB 10RD

H14VBA 14RD

12V POWER SOURCE (5003)
A
C

SLEEPER CONTROL PANEL INTERCONNECT (5134/5130)

#H86SBA 16LTBL
#H86-GSA 16WH

B5 B6

#H86SBA 16LTBL
#H86-GSA 16WH

H86SBA 16LTBL

H86-GSA 16WH

H11-GSN 10WH

H2-B1

SLEEPER FUSE BOX
(5001)
H2-C1

15A

H86SB 14LTGN

H11-GSK 10WH

H86-GSC 16WH
H86SA 16LTGN

# W/ LONESTAR @ W/2010 LH FUSE BLOCK

GROUND STUD

IN SLEEPER

REAR FACE OF

FRONT LEFT

12V POWER

BUNK PANEL

SOURCE

A

B

(5004)

(5005/#5125)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

300422 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

-

-

ADDED EFFECT W/2010

D 92715R

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 11MAR09

AE08058106 003

Figure 414 Power Source ­ Bunk

414

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.4. TELEVISION / REFRIGERATOR WIRING, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 13
TELEVISION / REFRIGERATOR WIRING

REFRIGERATION WIRING

BATTERY FEED CH3_02,02A
BATTERY FEED CH3_02,02A

**A14Y 6RD
*A14W 6RD

FUSE F2-K (1011)

@A14RD C2 12RD

D2 @A14VA 10RD

A14R 8RD

A14RD 12RD

FUSE F7-A

(1016)

F1

E1

30A

A14VA 10RD

REFRIGARATOR A FEED (5501)

IP / SLEEPER (5000)

H14VA

1

10RD

H14CC 18RD

B

SLEEPER FUSE

CENTER

(5001)

H1-B4 10A H1-A4

H86-GK 18WH
H86AG 18LTGN H86AG 18LTGN

6 SLEEPER GROUND ADAPTER (5007)
1

H12-GK 18WH
H86-GK 18WH
H11-GM 10WH
GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL) (5004)

A

B

REFRIGERATOR CONNECTION (5500/5501)

TV POWER SOURCE
TV POWER SOURCE (#5012 / #5013)
B
A

BATTERY FEED CH3_02,02A

**A14Y 6RD

H86SBB 16LTGN

SLEEPER FUSE BOX
(5001)

H1-C3

H1-B3

10A

H14VAD 18RD

H86-GSB 16WH

BATTERY FEED CH3_02,02A

*A14W 6RD

A14R 8RD

SLEEPER / IP

(5000A)

FUSE F7-A (1016)

H14VA

A14VA

E1

F1 A14RD

10RD 1

10RD

30A

12RD

@A14VA 10RD

FUSE F2-K

(1011) @A14RD

D2

C2 12RD

H11-GM 16WH

@H86-GSM 16WH

14

1

SLEEPER GROUND ADAPTER
(5007)

GROUND STUD (LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL) (5004)

#5012 : W/ LOW ROOF #5013 : W/ LONG SLEEPER & SKYRISE #5600 : W/ SHORT SLEEPER * N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

61802Y 11MAR09 AE08058106

004

Figure 415 Television / Refrigerator Wiring

415

ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.5. SPEAKER ­ BUNK, P. 5
Figure 416 Speaker ­ Bunk
416

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.6. FAN ­ BUNK, P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

FAN - BUNK

BATTERY

BATTERY

FEED

FEED

CH3_03,03A CH3_03,03A

CHAPTER 13

A14Y 6RD A14W 6RD

W/ LOAD SHEDDING

N/ LOAD SHEDDING

A14N 8RD

FUSE F2-F

FUSE F7-H (1016) A14NA 12RD

12RD

@A14NA

T-RAIL

(1001) A

B

(1011)

B4 30A A4

E2 F2

H76-G 18WH

H76 18BK

10RD

@A14VB

A14VB 10RD

IP / SLEEPER

(5000)

42

T-RAIL A

B

(1001)

H14VB 10RD

SLEEPER FUSE BOX
(5001)

H14VBD 12RD

H2-B4 5A

H2-A4

H76 18BK H76-G 18WH

SLEEPER GROUND ADAPTER
(5007)
12
1 H11-GM
10WH

18WH

H76-G

18BK

H76

BUNK FAN A (1305)

BK

BK

B GROUND STUD(5004)
(LOCATED IN SLEEPER REAR FACE OF FRONT
LEFT BUNK PANEL)

@ W/2010 LH FUSE BLOCK

GND

FAN SWITCH

LOW

RD

OFF

M

HIGH

OR

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

D 92715R

2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

91662T 26DEC12 AE08058106

006

Figure 417 Fan ­ Bunk

417

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.7. SKY RISE LIGHT, P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

BATTERY FEED
CH3_01,03A

*A14W 6RD

SKY RISE LIGHT
@A14NA 12RD

BATTERY FEED
CH3_03,03A

**A14Y 6RD

A14N 8RD

A14NA 12RD

B4 FUSE F7-H (1016) 30A

IP / SLEEPER

A4

(5000)

H14VB 10RD
42

A14VB 10RD

FUSE F2-F (1011)
@A14VB 10RD

CHAPTER 13
E2 F2

H14VBE 14RD

H2-B6 SLEEPER
FUSE BOX
(5001) H2-A6

15A

H86M 16LTGN

H63-GK 18WH

H63U 16DKBL
H86MA 16LTGN
H63-GU 18WH
H86-GJJ 16WH

8 10 9 11

TRAIL (1000)

H63K 18DKBL

A

B

H63SB 18DKBL H63-GSD
18WH

B

E

F

TRAIL (1001)

H11-GT 14WH

A
SKY RISE CABINET LIGHT
(5134)
H 11 - GM 10WH

* N/ LOAD SHEDDING ** W/ LOAD SHEDDING @ W/ 2010 LH FUSE BLOCK

SLEEPER GROUND 10

1

ADAPTER

(5007)

CHK

DATE

CHAN GE

0638 14OCT14 ADDED EFFECT W/2010

LH FUSE BLOCK.

REV

R E FE R EN C E

D 92715R

GROUND STUD IN SLEEPER REAR FACE OF FRONT LEFT
BUNK PANEL (5004)

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

11MAR09

AE08058106 007

Figure 418 Sky Rise Light

418

ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.8. FLAT PANEL TV / DVD PLAYER ­ BUNK, P. 8

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 13

FLAT PANEL TV / DVD PLAYER - BUNK

TV / DVD PLAYER

86SBA 18 LTBL 86-GSA 18 LTBL

PART OF TV / DVD
ASSY

PLUGS INTO BUNK 12V POWER SOURCE SEE CH13 PG 03

PART OF TRIM PANEL
ASSY

RCA JACKS

A

B

C

TV / DVD AUDIO FEED (5601/5603)

H86RSIG 18 LTGN H86-GSG 18LTGN H86LSIG 18LTGN

A

B

C

TV / DVD AUDIO FEED (5602)

A86RSIG 18 LTGN A86-GSG 18 LTGN A86LSIG 18 LTGN

A86-GS2 18 LTGN A86-GS1 18 LTGN

IP RADIO CONNECTOR (1301) 10

9

8

7

CHK

DATE

CHAN GE

012 07FEB13 ADDED:R/D 5601 FOR

TV/DVD AUDIO FEED.

REV

R E FE R EN C E

C 91662T

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 26DEC12 AE08058106

SHEET
008

Figure 419 Flat Panel TV / DVD Player ­ Bunk

419

ELECTRICAL CIRCUIT DIAGRAM MANUAL

CONNECTOR COMPOSITES (CHAPTER 14)
14.1. CONNECTOR BODY COMPOSITE (1), P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER (1)
(LOCATED ON LEFT SIDE OF KICK PANEL)

F1

E1

F16

E16

CONNECTOR 3598707C1 BODY LOCK 1618846C1 BODY LOCK 1618847C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

E1 ATEM1

16

GY 3522073C1

N/A

E2 ATEM2

16

GY 3522073C1

N/A

E3 ATEM3

16

GY 3522073C1

N/A

E4 ATEM4

16

GY 3522073C1

N/A

E5 ATEM5

16

GY 3522073C1

N/A

E6 ATEM6

16

GY 3522073C1

N/A

E7 ATEM7

16

GY 3522073C1

N/A

E8 ATEM8

16

GY 3522073C1

N/A

E9

PLUG

-

-

-

-

E10 PLUG

-

-

-

-

E11 PLUG

-

-

-

-

E12 PLUG

-

-

-

-

E13 PLUG

-

-

-

-

E14 PLUG

-

-

-

-

E15 PLUG

-

-

-

-

E16 PLUG

-

-

-

-

F1

PLUG

-

-

-

-

F2

PLUG

-

-

-

-

F3

PLUG

-

-

-

-

F4

PLUG

-

-

-

-

F5

PLUG

-

-

-

-

F6

PLUG

-

-

-

-

F7

PLUG

-

-

-

-

F8

PLUG

-

-

-

-

F9

PLUG

-

-

-

-

F10 PLUG

-

-

-

-

F11 PLUG

-

-

-

-

F12 PLUG

-

-

-

-

F13 PLUG

-

-

-

-

F14 PLUG

-

-

-

-

F15 PLUG

-

-

-

-

F16 PLUG

-

-

-

-

CHK

DATE

C HA N G E

REV

R E FE R EN CE

0488 20MAY14 ADDED R/D 1. MOVD

C 92447S

PREVIOUS R/D'S ON SHEET 01A.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
001

Figure 420 Connector Body Composite (1)

420

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.2. CONNECTOR BODY COMPOSITE (7A), (8A), (9A), (10A), P. 1A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM DISPLAY RECEPTACLE END
(LOCATED ON LEFT SIDE BACK OF DOOR) (7A)

9

5

CAV CIR GAUGE COLOR TERMINAL

1 ABLK 22

BK

ASSY

2 ARED 22

RD

ASSY

3 AORN 22

OR

ASSY

4 AYEL 22

YL

ASSY

5 AGRN 22

GN

ASSY

6 ABLU 22

BL

ASSY

7

-

-

-

-

8 AVIO 22

VT

ASSY

9 AGRA 22

GY

ASSY

6

1

CONNECTOR 3594066C92

QUALCOMM DISPLAY PLUG END
(LOCATED IN LEFT SIDE B PILLAR) (8A)

6

1

9

5

CAV CIR GAUGE COLOR TERMINAL

1 ABLK 22

BK

ASSY

2 ARED 22

RD

ASSY

3 AORN 22

OR

ASSY

4 AYEL 22

YL

ASSY

5 AGRN 22

GN

ASSY

6 ABLU 22

BL

ASSY

7

-

-

-

-

8 AVIO 22

VT

ASSY

9 AGRA 22

GY

ASSY

CONNECTOR 3594066C9X

QUALCOMM OMNIVISION CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAY CAB))) (9A)

3

4

2

6

5

1

CONNECTOR 3668104C91

CAV CIR GAUGE COLOR TERMINAL

1 AORN

24

OR

ASSY

2 AORN2 24

OR

ASSY

3 ABLU

24

BL

ASSY

4 ABLU2 24

BL

ASSY

5 ABLK

22

BK

ASSY

6 ARED

22

RD

ASSY

QUALCOMM OMNIVISION CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (10A)

3

2

4

6

1

5

CONNECTOR 3668104C9X

CHK

D ATE

C HA N GE

0488 20MAY14 INITIAL RELEASE.

REV

RE FE R ENC E

A 92447S

CAV CIR GAUGE COLOR TERMINAL

1 AORN

24

OR

ASSY

2 AORN2 24

OR

ASSY

3 ABLU

24

BL

ASSY

4 ABLU2 24

BL

ASSY

5 ABLK

22

BK

ASSY

6 ARED

22

RD

ASSY

DRAWN
310615
RELEASE NO.
92447S

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAY14 AE08058107

SHEET
01A

Figure 421 Connector Body Composite (7A), (8A), (9A), (10A)

421

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.3. CONNECTOR BODY COMPOSITE (10F), (11A), (12A), (13A), (14A), P. 2

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUITCD HIAAG PR TA EM R 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUXILARY POWER (10F)
(LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)

B

A

CONNECTOR 1661197C1

QUALCOMM OMNIVISION CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (11A)

3

2

4

6

1

5

CONNECTOR 3668104C91

CAV

CIR

GAUGE COLOR TERMINAL

A

A86M

16

LTGN 1661214C2

A* A86N

14

LTGN 1661214C2

B A86-GA 16

WH 1661214C2

B* A86-GB 14

WH 1661214C2

* W/ 2 POST & CIGAR ONLY

CAV 1 2 3 4 5 6

CIR AORN AORN2 ABLU ABLU2 ABLK ARED

GAUGE COLOR

24

OR

24

OR

24

BL

24

BL

22

BK

22

RD

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

QUALCOMM OMNIVISION CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (12A)

3

2

4

6

1

5

CONNECTOR 3668104C9X

QUALCOMM DISPLAY RECEPTACLE END (13A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

9

5

6

1

CONNECTOR 3679731C91

QUALCOMM DISPLAY PLUG END (14A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

1

5

6

9

CONNECTOR 3679731C9X

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

CAV 1 2 3 4 5 6

CIR AORN AORN2 ABLU ABLU2 ABLK ARED

GAUGE COLOR

24

OR

24

OR

24

BL

24

BL

22

BK

22

RD

TERMINAL ASSY ASSY ASSY ASSY ASSY ASSY

CAV 1 2 3 4 5 6 7 8 9

CIR -
ABLK ABLU
ARED AGRN AYEL
AVIO

GAUGE COLOR

-

-

22

BK

22

BL

-

-

22

RD

22

GN

22

YL

-

-

22

VT

TERMINAL -
ASSY ASSY
ASSY ASSY ASSY
ASSY

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2 ABLU 22

BL

ASSY

3 ABLK 22

BK

ASSY

4

-

-

-

-

5 ARED 22

RD

ASSY

6 AGRN 22

GN

ASSY

7 AYEL 22

YL

ASSY

8

-

-

-

-

9 AVIO 22

VT

ASSY

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
002

Figure 422 Connector Body Composite (10F), (11A), (12A), (13A), (14A)

422

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.4. CONNECTOR BODY COMPOSITE (15B), (16B), P. 2A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TAKATA LDW ROOF CONN (15B)
(LOCATED IN INSTRUMENT PANEL CENTER)

H

A

G

B

F

C

E

D

CONNECTOR 3515763C1 BODY LOCK 3515765C1

CAV A B C D E
F* F#
G H

CIR GAUGE COLOR TERMINAL

A67EN

16

TN 1661262C1

A67NA

16

TN 1661262C1

A13COG 16

PK 1661262C1

A11COG 18

WH 1661262C1

A56A2

16

OR 1661262C1

A57A2

16

OR 1661262C1

A57A3

16

OR 1661262C1

A67COG 18

WH 1661262C1

-

-

-

-

BENDIX/TAKATA LDW ROOF CONN (16B)
(LOCATED IN INSTRUMENT PANEL CENTER)

E

F

D

G

C

H

B

J

A

K

CONNECTOR 3540613C1 BODY LOCK 3540615C1

CAV A B B& C D E E& F F& F& G G@ H J K

CIRCUIT GAUGE COLOR TERMINAL

A67EN

16

TN 1661262C1

A67NA

16

PL 1661262C1

A67NA

16

TN 1661262C1

A13COG

16

PK 1661262C1

A11COG

18

WH 1661262C1

A56A2

16

OR 1661262C1

A5DA(-) 18

GN 1661262C1

A57A4

16

OR 1661262C1

A57A2

16

OR 1661262C1

A5DA(+) 18

YL 1661262C1

A67COG

18

GY 1661262C1

A67COG

18

WH 1661262C1

A14CSB

16

RD 1661262C1

A5CA(-) 18

GN 1661262C1

A5CA(+) 18

YL 1661262C1

* W/ TURN SIGNAL W/ MIRROR SIGNAL & SAFETRACK # W/ TAKATA LANE DEPART, TURN SIGNAL & W/ 2010 LH, GEN 4, VCM @ W/WABCO LANE DEPARTURE SYSTEM

CHK

DATE

C HA NG E

REV

REFERENCE

MJV041888MAY16 ADDED CIRC A67COG IN E 93366L

R/D 16B.

D R AW N
300371
RELEASE NO.
72376Z

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PA RT NO.

SHEET

20AUG10 AE08058107 02A

Figure 423 Connector Body Composite (15B), (16B)

423

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.5. CONNECTOR BODY COMPOSITE (100A), (100B), (113F1), (113M1), (166M), (344), P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE BERGSTORM (100A)
(LOCATED UNDER BUNKRIGHT SIDE)

NO IDLE ISOLATED (100B)
(LOCATED UNDER BUNKRIGHT SIDE)

A

B

A

C

B

D

CONNECTOR 1661205C1

CAV

CIR

GAUGE COLOR TERMINAL

A H75-GBA 12

WH 1661233C1

B H75-GBB 12

WH 1661233C1

C

H14HA

12

RD 1661233C1

D

H14HB

12

RD 1661233C1

GROUND (113F1) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

2031520C1 CONN 2033927C1 LOCK

CAV CIR GAUGE COLOR TERMINAL SEAL/SLLEVE

A

H104

12

RD 2025422C1 2025428C1

B H104-G 12

WH 2025422C1 2025428C1

GROUND (113M1) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

CONNECTOR 3517817C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A R11-GW

8

WH 3517818C1

CONNECTOR 3517441C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A R11-GW

8

WH 3517439C1

BENDIX SAFETY DIRECT (166M)
A B C
CONNECTOR 1661889C1 LOCK P.N 1661890C1

CAV

CIR

GAUGE COLOR TERMINAL

A D11COG1 18

WH 1661261C1

B D232-TX 20

YL 3544254C1

C D232-RX 20

LTGN 3544254C1

CB SPEAKER (344) (LOCATED IN INSTRUMENT
PNL BY DRIVER)
A
B

CONNECTOR 1661196C1

CAV CIR GAUGE COLOR TERMINAL

A A86H 18

LTGN 1661208C1

B A86J 18

LTGN 1661208C1

CHK

DATE

CHAN GE

0488 14AUG15 ADDED R/D 166M.

REV

RE FER EN CE

D 93156B

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

29APR09 AE08058107

SH EE T
003

Figure 424 Connector Body Composite (100A), (100B), (113F1), (113M1), (166M), (344)

424

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.6. CONNECTOR BODY COMPOSITE (345), (346F), (347F), (348F), (349F), (512), P. 3A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SUNSHADE (345) (LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)

A

B

CONNECTOR 1661260C1 BODY LOCK 1661264C1

CAV A

CIR D58T

GAUGE COLOR TERMINAL

18

BN 1661262C1

B D58-GL 18

WH 1661262C1

A B

CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

C58A

18

BK 1661261C1

B C58-GA 18

WH 1661261C1

LH SPEAKER CABLE ASSY (346F)

A

B

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A GREENL

20 LT GN 3539945C1

B YELLOWL 18

YL 1661212C1

LH SPEAKER (348F)

A B

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A GREENL

20 LT GN 3539945C1

B YELLOWL 18

YL 1661212C1

RH SPEAKER CABLE ASSY (347F)
A

B

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A GREENR

20 LT GN 3539945C1

B YELLOWR 18

YL 1661212C1

RH SPEAKER (349F)
A
B

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A GREENR

20 LT GN 3539945C1

B YELLOWR 18

YL 1661212C1

ACCENT LIGHT DIMMER (512) (LOCATED ON SLEEPER CONTROL PANEL)
FA EB DC
CONNECTOR 16611200C1

CAV

CIR

GAUGE COLOR TERMINAL

A

C63

18

DKBL 1661208C1

B C63-GSF 18

DKBL 1661208C1

C

C63HB

18

DKBL 1661208C1

D*

C62B

18

DKBL 1661208C1

D#

C62A

18

DKBL 1661208C1

E

-

-

-

-

F C62-GSA 18

DKBL 1661208C1

* W/ ACCENT LIGHT ON / OFF # W/ DOME LIGHT ON / OFF

CHK

DATE

CHANGE

0488 14AUG15 ADDED R/D 346F,347F,

348F&349F.

REV

R EFER E NC E

B 93156B

D R AW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 21FEB14 AE08058107

SHEET
03A

Figure 425 Connector Body Composite (345), (346F), (347F), (348F), (349F), (512)

425

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.7. CONNECTOR BODY COMPOSITE (608), (670), P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

UPSTREAM NOX SENSOR (608)
(LOCATED IN ENGINE)
31 42

W/ 2010 SCR 13L ENGINE

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95E

18

TN 3992815C1 3532128C1

2

K5D(-)

18

GN 3992815C1 3532128C1

3

K5D(+)

18

YL 3992815C1 3532128C1

4

K95-GB

18

TN 3992815C1 3532128C1

CONNECTOR 3993814C1

AFTERTREATMENT HARNESS INTERCONNECT (670)
(LOCATED IN ENGINE)

1

6

7

12

CONNECTOR 3957650C1

AFTERTREATMENT HARNESS INTERCONNECT (670)
(LOCATED IN ENGINE)

CAV CIRC GAUGE COLOR TERMINAL

1 5(+)

18

YL 3709927C1

1* 5A(+) 18

YL 3709927C1

2 5(-)

18

GN 3709927C1

2* 5A(-) 18

GN 3709927C1

3

10

16

WH 3709927C1

3* 95-GA 16

WH 3709927C1

4

13

16

PK 3709927C1

4* 95HA 16PK

PK 3709927C1

5 5A(+) 18

YL 3709927C1

5* 5D(+) 18

YL 3709927C1

6 5A(-) 18

GN 3709927C1

6* 5D(-) 18

GN 3709927C1

7

9

18

GY 3709927C1

7* 95E

18

GY 3709927C1

8

95

18

TN 3709927C1

8* 95D

18

TN 3709927C1

9

95A

18

TN 3709927C1

9* 95C

18

TN 3709927C1

10

6

18

GY 3709927C1

10* 95B

18

GY 3709927C1

11 95(+) 18

TN 3709927C1

11* 95A

18

TN 3709927C1

12 95(-) 18

TN 3709927C1

12* 95F

18

TN 3709927C1

* SS SWITCH BACK EXHAUST

6

1

12

7

NOX SENSOR (670)
(LOCATED IN ENGINE)

CONNECTOR 3959006C1

CAV CIRC GAUGE COLOR TERMINAL

1 5B(+) 18

YL 3686945C1

2 5B(-) 18

GN 3686945C1

3 95-GE 16

TN 3686946C1

4 95EB

16

TN 3686946C1

5 5(+)

18

YL 3686945C1

6 5(-)

18

GN 3686945C1

7

95O

20

TN 3686945C1

8

95P

20

TN 3686945C1

9

95Q

20

TN 3686945C1

10 95R

20

TN 3686945C1

11 95S

20

TN 3686945C1

12 95T

20

TN 3686945C1

CHK

DATE

CHAN GE

0488 09SEP15 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 93248U

1 2 3 4

CONNECTOR 3709600C1 W/ EURO IV ISX ENG

CAV CIR GAUGE COLOR TERMINAL SEAL\SLEEVE

1 K5N(+) 20

YL 3509874C1 3532128C1

2 K5N(-) 20

GN 3509874C1 3532128C1

3 K10-GN 16

WH 3559035C1 3509903C1

4

K14E

16

RD 3559035C1 3509903C1

DRAWN

NA ME

2309953 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
004

Figure 426 Connector Body Composite (608), (670)

426

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.8. CONNECTOR BODY COMPOSITE (670A), (670B), (670C), P. 4A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

AFTER TREATMENT CONNECTOR (670A)
(LOCATED IN ENGINE)

6

1

12

7

CONNECTOR 3959006C1

CAV CIRC GAUGE COLOR TERMINAL

1 K5(+)

18

YL 3686943C1

2 K5(-)

18

GN 3686943C1

3 K10-GM 16

WH 3686944C1

4

K13

16

PK 3686944C1

5 K5A(+) 18

YL 3686943C1

6 K5A(-) 18

GN 3686943C1

7

K9

18

TN 3686943C1

8

K95

20

TN 3686943C1

9

K95A

20

TN 3686943C1

10

KA6

18

VT 3686943C1

11 K95(+) 20

TN 3686943C1

12 K95(-) 20

TN 3686943C1

AFTER TREATMENT CONNECTOR (670B)
(LOCATED IN ENGINE)

7

6

12

1

CONNECTOR 3601924C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K5(+)

20

YL 1651988C1

2

K5(-)

20

GN 1651988C1

3

K10-GM

14

WH 3711481C1

4

K13

14

PK 3711481C1

5

K5A(+)

20

YL 1651988C1

6

K5A(-)

20

GN 1651988C1

7

K9

20

TN 1651988C1

8

K95

20

TN 1651988C1

9

K95A

20

TN 1651988C1

10

K6

20

VT 1651988C1

11

K95(+)

20

TN 1651988C1

12

K95(-)

20

TN 1651988C1

AFTER TREATMENT CONNECTOR (670C)
(LOCATED IN ENGINE)

6

1

12

7

CONNECTOR 3959006C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K5(+)

20

YL 3686945C1

2

K5(-)

20

GN 3686945C1

3

K10-GM

16

WH 3686946C1

4

K13

16

PK 3686946C1

5

K5A(+)

20

YL 3686945C1

6

K5A(-)

20

GN 3686945C1

7

K9

20

TN 3686945C1

8

K95

20

TN 3686945C1

9

K95A

20

TN 3686945C1

10

K6

20

VT 3686945C1

11

K95(+)

20

TN 3686945C1

12

K95(-)

20

TN 3686945C1

CHK

DATE

C HA N GE

MJV041888NOV16 AT R/D 670B CIRC

K10-GM & K13 GAUGE WERE 16.

REV

REFERENCE

D 93732N

DRAWN

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
04A

Figure 427 Connector Body Composite (670A), (670B), (670C)

427

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.9. CONNECTOR BODY COMPOSITE (671), (672), (673), P. 4B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SCR SENSOR TABLE (671)
(LOCATED IN ENGINE)

6

7

DPF SENSOR TABLE (672)
(LOCATED IN ENGINE)

4

5

1

12

CONNECTOR 3989896C1

CONNECTOR BODY LOCK 3553460C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

3527276C1

2

PLUG

-

-

3527276C1

3

PLUG

-

-

3527276C1

4

PLUG

-

-

3527276C1

5

PLUG

-

-

3527276C1

6

PLUG

-

-

3527276C1

7

5B(+)

18

YL 3989895C1

7*

5C(+)

18

YL 3989895C1

8

5B(-)

18

GN 3989895C1

8*

5C(-)

18

GN 3989895C1

9

10A

16

WH 3989849C1

9*

95-GB

16

WH 3989849C1

10

13A

16

PK 3989849C1

10*

95HB

16

PK 3989849C1

11

5(+)

18

YL 3989895C1

11*

5A(+)

18

YL 3989895C1

12

5(-)

18

GN 3989895C1

12*

5A(-)

18

GN 3989895C1

1

8

CONNECTOR 3989894C1 CONNECTOR BODY LOCK 3539144C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

5C(+)

18

YL 3989895C1

1*

5B(+)

18

YL 3989895C1

2

5C(-)

18

GN 3989895C1

2*

5B(-)

18

GN 3989895C1

3

10B

18

WH 3989895C1

3*

95-GC

18

WH 3989895C1

4

13B

18

PK 3989895C1

4*

95H

18

PK 3989895C1

5

9

18

GY 3989895C1

5*

95E

18

GY 3989895C1

6

95

18

TN 3989895C1

6*

95D

18

TN 3989895C1

7

95A

18

TN 3989895C1

7*

95C

18

TN 3989895C1

8

6

18

GY 3989895C1

8*

95B

18

GY 3989895C1

DEF DOSER (673)(LOCATED IN ENGINE)
1 2
CONNECTOR 3690364C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

95(+)

18

TN 3689960C1 3623615C1

1*

95A

18

TN 3689960C1 3623615C1

2

95(-)

18

TN 3689960C1 3623615C1

2*

95F

18

TN 3689960C1 3623615C1

* SS SWITCH BACK EXHAUST

CHK

DATE

CHAN GE

0488 09SEP15 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 93248U

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

91662T 21DEC12

AE08058107 04B

Figure 428 Connector Body Composite (671), (672), (673)

428

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.10. CONNECTOR BODY COMPOSITE (674), P. 4C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DEF HARNESS INTERCONNECT (674)
(LOCATED IN ENGINE)

1

10

20

11

CONNECTOR 3990222C1 LOCATOR CLAMP 3989985C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

95H

20

TN 3709927C1

2

95I

20

TN 3709927C1

3

95J

20

TN 3709927C1

4

95K

18

TN 3709927C1

5

95L

20

TN 3709927C1

6

95M

20

TN 3709927C1

7

95N

20

TN 3709927C1

8

95G

20

TN 3709927C1

9

95F

20

TN 3709927C1

10

13B

18

PK 3709927C1

11

PLUG

-

-

-

12

95AK3

16

TN 3709927C1

13

95AK4

16

TN 3709927C1

14

PLUG

-

-

-

15

PLUG

-

-

-

16

5A(-)

18

GN 3709927C1

17

5A(+)

18

YL 3709927C1

18

5(-)

18

YL 3709927C1

19

5(+)

18

YL 3709927C1

20

95E

18

TN 3709927C1

DEF HARNESS INTERCONNECT (674)
(LOCATED IN ENGINE)

CONNECTOR 3990231C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95H

18

TN 3686945C1

2

K95I

18

TN 3686945C1

3

K95J

18

TN 3686945C1

4

K95K

18

TN 3686945C1

5

K95L

18

TN 3686945C1

6

K95M

18

TN 3686945C1

7

K95N

18

TN 3686945C1

8

K95G

18

TN 3686945C1

9

K95F

18

TN 3686945C1

10

K13B

18

PK 3686945C1

11

PLUG

-

-

3833742C1

12 K95AK3

16

TN 3686946C1

13 K95AK4

16

TN 3686946C1

14

PLUG

-

-

3833742C1

15

PLUG

-

-

3833742C1

16* K5TB(-) 18

GN 3686945C1

16# K5C108

18 LT GN 3686945C1

16& K5C108

18

GN 3686945C1

16% K5A108

18

GN 3686945C1

17* K5TB(+) 18

YL 3686945C1

17# K5C128

18

YL 3686945C1

17% K5A128

18

YL 3686945C1

18 K5(-)

18

GN 3686945C1

19 K5(+)

18

YL 3686945C1

20

K95E

18

TN 3686945C1

*W/AUTOSHIFT GEN3 TRANSMISSION & PUSHBUTTON SHIFTER #W/ALLISON GEN4 3000/3500 TRANSMISSION &W/ALLISON GEN4 4000/4500 TRANSMISSION IN CAB %W/ALLISON TC 10 TRANSMISSION

CHK

DATE

CHAN GE

0488 09SEP15 ADDED R/D 674, MVD

PREVIOUS R/D'S ON CH14_04D.

REV

R E FE R EN CE

D 93248U

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
04C

Figure 429 Connector Body Composite (674)

429

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.11. CONNECTOR BODY COMPOSITE (674), (674A), (674D), P. 4D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DEF HARNESS INTERCONNECT (674)

7

12

DEF TANK HARNESS CONNECTOR (674)

7

6

6

1

CONNECTOR

3755931C1

LOCATOR CLAMP 3755836C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

10

16

WH 1651987C1

2 95-GBD

16

TN 1651987C1

3

95R

16

TN 1651987C1

4

95-G

16

TN 1651987C1

5

14D

16

RD 1651987C1

6

14

16

RD 1651987C1

7

14BC

16

RD 1651987C1

8

13

16

PK 1651987C1

9

5(-)

18

GN 1651987C1

10

5(+)

18

YL 1651987C1

11

14A

16

RD 1651987C1

12

14BE

16

RD 1651987C1

W/EURO IV ISX ENG

DEF TANK HARNESS CONNECTOR (674A)
(LOCATED IN ENGINE)

12

1

CONNECTOR 3601923C1 BODY LOCK 3601925C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K10-GL

16

WH 3572625C1

2

K95AH

20

TN 3755839C1

3

K95AF

20

TN 3755839C1

4

K10-GD

16

WH 3572625C1

5

K14D

16

RD 3572625C1

6

K14

16

RD 3572625C1

7

K14E

16

RD 3572625C1

8

K13D

16

PK 3572625C1

9

K5(-)

20

GN 1651988C1

10

K5(+)

20

YL 1651988C1

11

K14A

16

RD 3572625C1

12

K95L

18

PK 3572625C1

W/EURO IV ISX ENG

PRO DEUTSCH DEF TANK HARNESS CONNECTOR (674D)
(LOCATED IN ENGINE)

7

6

CONNECTOR 3990231C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95D

20

TN 3686945C1

2

K95E

20

TN 3686945C1

3

K95F

20

TN 3686945C1

4 K10-GL

16

WH 3686946C1

5

K95G

20

TN 3686945C1

6 K95-GBD 16

TN 3686946C1

7

K95H

20

TN 3686945C1

8

K95J

16

VT 3686946C1

9

K95K

20

TN 3686945C1

10 K95A1

20

TN 3686945C1

11

K95M

16

TN 3686946C1

12

K95B

20

TN 3686945C1

13

K95C

20

TN 3686945C1

14

KJ14

16

RD 3686946C1

15

K13A

16

PK 3686946C1

16

K13D

16

PK 3686946C1

17 K95-GA

20

TN 3686945C1

18 K5(-)

20

GN 3686945C1

19 K5(+)

20

YL 3686945C1

20

K14A

16

RD 3686946C1

12

1

CONNECTOR 3601923C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K95D

20

TN 1651969C1

2

K95E

20

TN 1651969C1

3

K95F

20

TN 1651969C1

4

K10-GL

16

WH 1651969C1

5

K95G

20

TN 1651969C1

6

K95-GBD 16

TN 1680205C1

7

K95H

20

TN 1651969C1

8

K95J

16

VT 1651969C1

9

K95K

20

TN 1651969C1

10

K95A1

20

TN 1651969C1

11

K95M

16

TN 1651969C1

12

K95B

20

TN 1651969C1

CHK

DATE

CHAN GE

0488 09SEP15 ADDED R/D 674.

REV

R E FE R EN CE

D 93248U

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
04D

Figure 430 Connector Body Composite (674), (674A), (674D)

430

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.12. CONNECTOR BODY COMPOSITE (674E), (674F), (674G), P. 4E

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DEF TANK HARNESS CONNECTOR (674E)
(LOCATED IN ENGINE)

7

6

12

1

CONNECTOR 3601923C1

DEF TANK HARNESS CONNECTOR (674F)
(LOCATED IN ENGINE)

CONNECTOR 3755935C1
DEF TANK HARNESS CONNECTOR (674G)
(LOCATED IN ENGINE)
CONNECTOR 3755935C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K95D

20

TN 1651988C1

2

K95E

20

TN 1651988C1

3

K95F

20

TN 1651988C1

4

K10-GL

16

WH 1651988C1

5

K95-G

20

TN 1651988C1

6

K95-GBD 16

TN 1651988C1

7

K95H

20

TN 1651988C1

8

K95J

16

VT 1651988C1

9

K95K

20

TN 1651988C1

10

K95A1

20

TN 1651988C1

11

K95M

16

TN 1651988C1

12

K95B

20

TN 1651988C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K95C

20

TN 1651988C1

2

K14

16

RD 1651988C1

3

K13A

14

PK 1651988C1

4

K13

16

PK 1651988C1

5

K95-GA

20

TN 1651988C1

6

K5(-)

20

GN 1651988C1

7

K5(+)

20

YL 1651988C1

8

K14A

14

RD 1651988C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K95C

20

TN 1651969C1

2

K14

16

RD 1651969C1

3

K13A

16

PK 1651969C1

4

K13D

16

PK 1651969C1

5

K95-GA

20

TN 1651969C1

6

K5(-)

20

GN 1651969C1

7

K5(+)

20

YL 1651969C1

8

K14A

16

RD 1651969C1

CHK

DATE

CHAN GE

MJV041888NOV16 AT R/D 674F CIRC

K13A & K14A GAUGE WERE 16.

REV

R E FE R EN CE

D 93732N

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
04E

Figure 431 Connector Body Composite (674E), (674F), (674G)

431

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.13. CONNECTOR BODY COMPOSITE (675), (676), (677), (678), P. 4F

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

BACKFLOW HEATER LINE (675)
(LOCATED IN ENGINE)

12
CONNECTOR 3854665C91

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

95AA

16

TN 1680205C1

1*

95AC

18

TN 1680205C1

1%

95A

16

TN 1680205C1

2

95-GA

16

TN 1680205C1

2*

95AG

16

TN 1680205C1

2%

95-GA

16

TN 1680205C1

* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE

SUCTION HEATER LINE (677)
(LOCATED IN ENGINE)

12

CONNECTOR 3854645C91

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

95CA

16

TN 1680205C1

1*

95AE

18

TN 1680205C1

1%

95C

16

TN 1680205C1

2

95-GC

16

TN 1680205C1

2*

95A1

16

TN 1680205C1

2%

95-GC

16

TN 1680205C1

* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE

PRESSURE HEATER LINE (676)
(LOCATED IN ENGINE)
12
CONNECTOR 3854666C91

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

95BA

16

TN 1680205C1

1*

95AD

18

TN 1680205C1

2

95-GB

16

TN 1680205C1

2*

95AH

16

TN 1680205C1

* W/ 2010 SCR 13L ENG

TANK SENSOR TEMP/ LEVEL (678)
(LOCATED IN ENGINE)

4

1

3

2

CONNECTOR 3991593C1

BODY LOCK 3545579C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

5A(-)

18

GN 3572625C1

1*

5BA(-)

18

GN 3572625C1

1%

5A(-)

18

GN 3572625C1

2

5A(+)

18

YL 3572625C1

2*

5BA(+)

18

YL 3572625C1

2%

5A(+)

18

YL 3572625C1

3

10B

16

WH 3572625C1

3*

95-GD

16

TN 3572625C1

3%

10GB

16

WH 3572625C1

4

13A

16

PK 3572625C1

4*

95EA

16

TN 3572625C1

4%

13AB

16

PK 3572625C1

* W/ 2010 SCR 13L ENG % W/ EURO IV ISX ENGINE

CHK

D ATE

C HA N GE

REV

R EFER E NCE

-0488 -20MAY14 ADDED R/D'S67657,56,67766, , CB 92447S

677 & & 667788..MMOVVDD R R//D D 667799.

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SH EE T
04F

Figure 432 Connector Body Composite (675), (676), (677), (678)

432

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.14. CONNECTOR BODY COMPOSITE (679), P. 4G

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

AFTERTREATMENT PDM (679)
(LOCATED NEAR DEF TANK)

AB CD E 12
11 10
9 8
7 6
5 4
3 2
1

CONNECTOR 6107899C92
* W/ 2010 SCR 13L ENG # W/2010 SCR 13L ENG W/LONESTAR

CAV CIR GA COLOR

TERM

SEAL/SLEEVE

D3 PLUG -

- 0587579C1

-

D4 PLUG -

- 0587579C1

-

D5 PLUG -

- 0587579C1

-

D6 PLUG -

- 0587579C1

-

D7 PLUG -

- 0587579C1

-

D8 PLUG -

- 0587579C1

-

D9 PLUG -

- 0587579C1

-

D10 PLUG -

- 0587579C1

-

D11 PLUG -

- 0587579C1

-

D12 PLUG -

- 0587579C1

-

E1 PLUG -

- 0587579C1

-

E2 PLUG -

- 0587579C1

-

E3 PLUG -

- 0587579C1

-

E4 PLUG -

- 0587579C1

-

E5 PLUG -

- 0587579C1

-

E6 PLUG -

- 0587579C1

-

E7 PLUG -

- 0587579C1

-

E8 PLUG -

- 0587579C1

-

E9 PLUG -

- 0587579C1

-

E10 PLUG -

- 0587579C1

-

E11 PLUG -

- 0587579C1

-

E12 PLUG -

- 0587579C1

-

CAV

CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A1* 95TA

16

TN 2033819C1 1652325C1

A1* 95AU

10

TN 1687847C1 0589390C1

A2* 95RA

16

TN 2033819C1 1652325C1

A2* 95AT

20

TN 2033819C1 3517771C1

A3

95TB

16

TN 2033819C1 1652325C1

A4

95RB

16

TN 2033819C1 1652325C1

A5

95TC

16

TN 2033819C1 1652325C1

A6

95RC

16

TN 2033819C1 1652325C1

A7

95PB

16

TN 2033819C1 1652325C1

A7

95AV

10

TN 1687847C1 0589390C1

A8* 95PA

16

TN 2033819C1 1652325C1

A8* 95AS

18

TN 2033819C1 3517771C1

A9*

14C

16

RD 2033819C1 1652325C1

A9* 95DA

10

TN 1687847C1 0589390C1

A10* 10C

16

WH 2033819C1 1652325C1

A10* 13BB

18

PK 2033819C1 3517771C1

A11 PLUG

-

-

0587579C1

-

A12 PLUG

-

-

0587579C1

-

B1* 95-GBA 16

TN 2033819C1 1652325C1

B1* 95AY

20

TN 2033819C1 3517771C1

B2* 95AB

16

TN 2033819C1 1652325C1

B2* 95AF

16

TN 2033819C1 1652325C1

B3 95-GBB 16

TN 2033819C1 1652325C1

B4

95BB

16

TN 2033819C1 1652325C1

B5 95-GBC 16

TN 2033819C1 1652325C1

B6

95CB

16

TN 2033819C1 1652325C1

B7* 95-GAD 16

TN 2033819C1 1652325C1

#B7 95-GD

16

TN 2033819C1 1652325C1

B7* 95AX

20

TN 2033819C1 3517771C1

B8*

95N

16

TN 2033819C1 1652325C1

#B8

95N

18

TN 2033819C1 3517771C1

B8* 95AL

16

TN 2033819C1 1652325C1

B9*

14D

16

RD 2033819C1 1652325C1

B9* 95-GC

18

TN 2033819C1 3517771C1

B10* 14E

16

RD 2033819C1 1652325C1

B10* 95AW

12

TN 2033816C1 0589391C1

B11 PLUG

-

-

0587579C1

-

B12 PLUG

-

-

0587579C1

-

C1*

95S

16

TN 2033819C1 1652325C1

C1* 95AU

10

TN 1687847C1 0589390C1

C2*

14

16

RD 2033819C1 1652325C1

C2* 95DB

10

TN 1687847C1 0589390C1

#C2

14H

16

RD 2033819C1 1652325C1

C3*

95P

16

TN 2033819C1 1652325C1

C3* 95AV

10

TN 1687847C1 0589390C1

C4*

14B

16

RD 2033819C1 1652325C1

C4* 95DC

10

TN 1687847C1 0589390C1

C5*

13B

16

PK 2033819C1 1652325C1

C5* 95EC

12

TN 2033816C1 0589391C1

C6*

14E

16

RD 2033819C1 1652325C1

C6* 95AW

12

TN 2033816C1 0589391C1

C7

PLUG

-

-

0587579C1

-

C8

PLUG

-

-

0587579C1

-

C9

PLUG

-

-

0587579C1

-

C10 PLUG

-

-

0587579C1

-

C11 PLUG

-

-

0587579C1

-

C12 PLUG

-

-

0587579C1

-

D1

PLUG

-

-

0587579C1

-

D2

PLUG

-

-

-

-

CHK

DATE

C HA N GE

0638 07MAY15 UPDATED LOCATION OF

R/D 679.

REV

REFERENCE

C 92948U

DRAWN

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

92070B 25APR13 AE08058107

SHEET
04G

Figure 433 Connector Body Composite (679)

433

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.15. CONNECTOR BODY COMPOSITE (679), P. 4H

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

AFTERTREATMENT PDM (679)
(LOCATED NEAR DEF TANK)
AB CD E 12 11 10
9 8 7 6 5 4 3 2 1
CONNECTOR 6107899C92 W/ EURO IV ISX ENG

CHK

DATE

C HA N GE

0638 07MAY15 UPDATED LOCATION OF

R/D 679.

REV

REFERENCE

C 92948U

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A1 95AA

16

TN 2033819C1 1652325C1

A2 95RA

16

TN 2033819C1 1652325C1

A3 95CC

16

TN 2033819C1 1652325C1

A4 95RC

16

TN 2033819C1 1652325C1

A5

14B

16

RD 2033819C1 1652325C1

A6 10TB

16

WH 2033819C1 1652325C1

A7 14CA

16

RD 2033819C1 1652325C1

A8 10TA

16

WH 2033819C1 1652325C1

A9 PLUG

-

-

-

-

A10 PLUG

-

-

-

-

A11 PLUG

-

-

-

-

A12 PLUG

-

-

-

-

B1 95-GBA 16

TN 2033819C1 1652325C1

B2

95A

16

TN 2033819C1 1652325C1

B3 95-GBC 16

TN 2033819C1 1652325C1

B4

95C

16

TN 2033819C1 1652325C1

B5

13B

16

PK 2033819C1 1652325C1

B6 14BA

16

RD 2033819C1 1652325C1

B7

13C

20

PK 2033819C1 3517771C1

B8

13A

16

PK 2033819C1 1652325C1

B9 PLUG

-

-

-

-

B10 PLUG

-

-

-

-

B11 PLUG

-

-

-

-

B12 PLUG

-

-

-

-

C1

14D

16

RD 2033819C1 1652325C1

C2 95AC

16

TN 2033819C1 1652325C1

C3

14

16

RD 2033819C1 1652325C1

C4 14AA

16

RD 2033819C1 1652325C1

C5 14BC

16

RD 2033819C1 1652325C1

C6 14BB

16

RD 2033819C1 1652325C1

C7

14C

16

RD 2033819C1 1652325C1

C8 14CA

16

RD 2033819C1 1652325C1

C9 14BE

16

RD 2033819C1 1652325C1

C10 14BD

16

RD 2033819C1 1652325C1

C11 PLUG

-

-

-

-

C12 PLUG

-

-

-

-

D1 PLUG

-

-

-

-

D2 PLUG

-

-

-

-

D3 PLUG

-

-

-

-

D4 PLUG

-

-

-

-

D5 PLUG

-

-

-

-

D6 PLUG

-

-

-

-

D7 PLUG

-

-

-

-

D8 PLUG

-

-

-

-

D9 PLUG

-

-

-

-

D10 PLUG

-

-

-

-

D11 PLUG

-

-

-

-

D12 PLUG

-

-

-

-

E1 PLUG

-

-

-

-

E2 PLUG

-

-

-

-

E3 PLUG

-

-

-

-

E4 PLUG

-

-

-

-

E5 PLUG

-

-

-

-

E6 PLUG

-

-

-

-

E7 PLUG

-

-

-

-

E8 PLUG

-

-

-

-

E9 PLUG

-

-

-

-

E10 PLUG

-

-

-

-

E11 PLUG

-

-

-

-

E12 PLUG

-

-

-

-

DRAWN

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

92070B 25APR13 AE08058107

SHEET
04H

Figure 434 Connector Body Composite (679)

434

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.16. CONNECTOR BODY COMPOSITE (679), (680), P. 4I

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

AFTERTREATMENT PDM (679)
(LOCATED NEAR DEF TANK)
CONNECTOR 6114508C1 BODY LOCK 6114510C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A1 95AU

10

TN 1687847C1 0589390C1

A2 95AT

20

TN 2033819C1 3517771C1

A3 95AV

10

TN 1687847C1 0589390C1

A4 95AS

18

TN 2033819C1 3517771C1

A5 95DA

10

TN 1687847C1 0589390C1

A6 13BB

18

PK 2033819C1 3517771C1

B1 95AY

20

TN 2033819C1 3517771C1

B2 95AF

16

TN 2033819C1 1652325C1

B3 95AX

20

TN 2033819C1 3517771C1

B4 95AL

16

TN 2033819C1 1652325C1

B5 95-GC 18

TN 2033819C1 3517771C1

B6 95AW

12

TN 2033816C1 0589391C1

C1 95AU

10

TN 1687847C1 0589390C1

C2 95DB

10

TN 1687847C1 0589390C1

C3 95AV

10

TN 1687847C1 0589390C1

C4 95DC

10

TN 1687847C1 0589390C1

C5 95EC

12

TN 2033816C1 0589391C1

C6 95AW

12

TN 2033816C1 0589391C1

DEF PUMP (680)
(LOCATED IN ENGINE COMPARTMENT NEAR DEF TANK)
CONNECTOR 3850730C1
* W/ 2010 SCR 13L ENGINE

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 PLUG

-

-

-

-

2

95J

16

TN 3712037C1 3573653C1

2* 95U

20

TN 3989902C1 3922307C1

3

95K

16

TN 3712037C1 3573653C1

3* 95V

20

TN 3989902C1 3922307C1

4

95H

16

TN 3712037C1 3573653C1

4* 95W

20

TN 3989902C1 3922307C1

5

95N

16

TN 3712037C1 3573653C1

5* 95AL

16

TN 3712037C1 3573653C1

6

10A

16

WH 3712037C1 3573653C1

6* 95-GB 16

TN 3712037C1 3573653C1

7 PLUG

-

-

-

-

8

95L

16

TN 3712037C1 3573653C1

8* 95X

18

TN 3989902C1 3573653C1

9

95D

16

TN 3712037C1 3573653C1

9* 95Y

18

TN 3989902C1 3573653C1

10 95F

16

TN 3712037C1 3573653C1

10* 95Z

20

TN 3989902C1 3922307C1

11 95G

16

TN 3712037C1 3573653C1

11* 95AA

20

TN 3989902C1 3922307C1

12 95M

16

TN 3712037C1 3573653C1

12* 95AB

20

TN 3989902C1 3922307C1

CHK

DATE

C HA N GE

0638 07MAY15 UPDATED LOCATION OF

R/D 679 AND 680.

REV

REFERENCE

B 92948U

DRAWN

NAME

MJV0223 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

92447S 05MAY14 AE08058107

SHEET
04I

Figure 435 Connector Body Composite (679), (680)

435

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.17. CONNECTOR BODY COMPOSITE (680), (681), (682), P. 4J

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DEF DOSER PUMP (680)
(LOCATED IN ENGINE)

4 9 15 22 28 33
37

1 5 10 16 23 29
34

CONNECTOR 3730724C1 W/ EURO IV ISX ENGINE

SCR INLET/OUTLET TEMP (680)
(LOCATED IN ENGINE)
4
CONNECTOR 3755458C1 W/ EURO IV ISX ENGINE

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

16

14AB

18

RD 3730741C1 3730745C1

22

5C(-)

20

GN 3734724C1 3730745C1

23

10GA

18

WH 3730741C1 3730745C1

28

5C(+)

20

YL 3734724C1 3730745C1

34

13AA

18

PK 3730741C1 3730745C1

35

59

18

GY 3730741C1 3730745C1

36

59-G

18

WH 3730741C1 3730745C1

1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2

K9B

18

GY 3573077C1

3

K95

18

TN 3573077C1

4

K95B

18

TN 3573077C1

TERM RESISTOR (681)
(LOCATED IN ENGINE)
C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1
TERM RESISTOR (681)
C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1
AIR SOLENOID (682)
(LOCATED IN ENGINE)
14 32

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A 5BB(-)

18

GN 1661875C1 3568570C1

B

PLUG

-

-

-

-

C 5BB(+)

18

YL 1661875C1 3568570C1

W/ EURO IV ISX ENGINE

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

5B(-)

18

GN 1661875C1 3568570C1

A*

5AB(-)

18

GN 1661875C1 3568570C1

B

PLUG

-

-

-

-

C

5B(+)

18

YL 1661875C1 3568570C1

C*

5AB(+)

18

YL 1661875C1 3568570C1

* W/ 2010 SCR 13L ENGINE

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL\SLEEVE

1

59

18

GY 3730744C1 3730746C1

2

59-G

18

WH 3730744C1 3730746C1

3

-

-

-

-

-

4

-

-

-

-

-

CONNECTOR 3730732C1 W/ EURO IV ISX ENGINE

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 27MAR14 AE08058107

SHEET
04J

Figure 436 Connector Body Composite (680), (681), (682)

436

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.18. CONNECTOR BODY COMPOSITE (685), (686), P. 4K

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE- MATING VIEW SHOWN

ACM J2 (686) (LOCATED IN ENGINE)

58

46

65

21

19

7

CONNECTOR 6113125C1 BODY LOCK 3752515C1

CAV

CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1

PLUG

-

2

95X

18

3

95AK3A 14

4

95-G

14

5

95AK4A 14

6

95-GA

14

7

95K

18

8-13 PLUG

-

14 5BB(+) 20

15 5BB(-) 20

16-20 PLUG

-

21

95J

20

22-31 PLUG

-

32

95Q

20

33

95AS

18

34

95AB

20

35-40 PLUG

-

41

13BA

20

42

95R

20

43-44 PLUG

-

45

95V

20

46

95Y

18

47

95AJ

20

48

95Z

20

49-56 PLUG

-

57

95U

20

58

PLUG

-

-

-

-

TN 3752551C1 3752554C1

TN 3752552C1 3752555C1

TN 3752552C1 3752555C1

TN 3752552C1 3752555C1

TN 3752552C1 3752555C1

TN 3743666C1

N/A

-

-

-

YL 3743668C1

N/A

GN 3743668C1

N/A

-

-

-

TN 3743668C1

N/A

-

-

-

TN 3743668C1

N/A

TN 3743666C1

N/A

TN 3743668C1

N/A

-

-

PK 3743668C1

N/A

TN 3743668C1

N/A

-

-

TN 3743668C1

N/A

TN 3743666C1

N/A

TN 3743668C1

N/A

TN 3743668C1

N/A

-

-

-

TN 3743668C1

N/A

-

-

ACM J1 (685) (LOCATED IN ENGINE)

10 20 30 40 50 60 70 80 90

1 11 21 31 41 51 61
71 81

92 91 94 93 96 95

CONNECTOR 6113090C1 BODY LOCK 3743662C1

CAV

CIRC GAUGE COLOR TERMINAL

1-3

PLUG

-

-

-

4

95AE

18

TN 3743666C1

5

95G

20

TN 3743668C1

6

PLUG

-

-

-

7

95AY

20

TN 3743668C1

8

95AT

20

TN 3743668C1

9-14 PLUG

-

-

-

15 5AC(+) 20

YL 3743668C1

16 5AC(-) 20

GN 3743668C1

17

95W

20

TN 3743668C1

18

95M

20

TN 3743668C1

19-27 PLUG

-

-

-

28

95AD

18

TN 3743666C1

29

95F

20

TN 3743668C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

MJV042858OCT16 ADDED R/D 685.

B 93638F

CAV CIRC GAUGE COLOR TERMINAL

30-31 PLUG

-

32

95I

20

33-41 PLUG

-

42

95O

20

43-51 PLUG

-

52 95AC 18

53

95T

20

54 PLUG

-

55 95AK 20

56 95AA 20

57-62 PLUG

-

63 95AX 20

64-69 PLUG

-

70

95P

20

71 PLUG

-

72

95L

20

73-76 PLUG

-

77

95S

20

78 PLUG

-

79

95H

20

80-88 PLUG

-

89

95N

20

90 PLUG

-

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743666C1

TN 3743668C1

-

-

TN 3743668C1

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

TN 3743668C1

-

-

DRAWN

NAME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 27MAR14 AE08058107

SH EE T
04K

Figure 437 Connector Body Composite (686)

437

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.19. CONNECTOR BODY COMPOSITE (690), (691), (830M), P. 4L

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DEF HARNESS PWR & GND (690)
(LOCATED IN ENGINE)
2
1
CONNECTOR 6105357C1
DEF HARNESS PWR & GND (690)
(LOCATED IN ENGINE)
2

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K95AK1

12

TN 3612308C1

2

K95-G

10

TN 3612308C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

95A1

10

TN 3612307C1

2

95-GD1

10

TN 3612307C1

1
CONNECTOR 6105358C1
COOLANT VALVE (691)
(LOCATED IN ENGINE)
14 32

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

95AJ

20

TN 3601686C1 3733609C1

2

PLUG

-

-

-

-

3

PLUG

-

-

-

-

4

95AK

20

TN 3601686C1 3733609C1

CONNECTOR 3714731C1

CADEC GPS CONN (830M)
(LOCATED IN INSTRUMENTAL PANEL RIGHT SIDE)

FA EB DC

CAVITY CIRCUIT GAUGE COLOR TERMINAL

A@

A14CE

16

RD 1661212C1

B@

A13CE

16

PK 1661212C1

C@

A11-GBE 16

WH 1661212C1

D@

A3CE(+) 18 DK BL 1661212C1

E@

A3CE(-) 18

GY 1661212C1

CONNECTOR 1661201C1

@ W/ 2010 LH FUSE BLOCK

CHK

D ATE

C HA N GE

0638 14OCT14 ADDED R/D 830M.

REV

R E FE RE NC E

B 92715R

DRAWN

NAME

MJV0025 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEAS E NO.

DATE

PART NO.

92447S 27MAR14 AE08058107

SHEET
04L

Figure 438 Connector Body Composite (690), (691), (830M)

438

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.20. CONNECTOR BODY COMPOSITE (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020), P. 5

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LATCHING RELAY (1007)
(LOCATED AT BELOW DASH BOARD ON ENGINE COVER)
4 3 2 1
CONNECTOR 3866653C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

#1 A14-GLM 18

WH 3866654C1 3680160C1

2

A14LA

18

RD 3866654C1 3680160C1

3

A14LB

18

RD 3866654C1 3680160C1

#4 A14-GLN 18

WH 3866654C1 3680160C1

# W/2010 IP EFFECTS

GROUND ADAPTER (1010)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

F E D C B A
CONNECTOR 3543729C1 BODY LOCK 3543731C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R10-G

16

WH 3535303C1 3535424C1

B R10-GA 16

WH 3535303C1 3535424C1

C

PLUG

-

-

3535425C1

-

D R10-GP 16

WH 3535303C1 3535424C1

E

PLUG

-

-

3535425C1

-

F

PLUG

-

-

3535425C1

-

E R10-GF 16

WH 3535303C1 3535424C1

(LOCATED ON RIGHT SIDE OF INSTRUMENT PANEL)

FUSEBLOCK #6

(1015)

FUSEBLOCK #9 (1018)

FUSEBLOCK #7 (1016)

FUSEBLOCK #4 (1013)

FUSEBLOCK #2 (1011)

FUSEBLOCK #11 FUSEBLOCK #10

(1020)

(1019)

FUSEBLOCK #8 (1017)

FUSEBLOCK #5 (1014)

FUSEBLOCK #3 (1012)

FUSEBLOCK #1 (1010)

FUSE BOX ASSEMBLY (SEE SHEETS 6 TO 16)

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 ADDED CIRCS A14GLM,A14E 92447S

GLN IN R/D 1007 AND R10GF IN R/D 1010.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
005

Figure 439 Connector Body Composite (1007), (1010), (1011), (1012), (1013), (1014), (1015), (1016), (1017), (1018), (1019), (1020)

439

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.21. CONNECTOR BODY COMPOSITE (1010), P. 6

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 1 (1010)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A
B
C 4
D 3
4 32 1 2
1
FE
CONNECTOR 3599539C1 BODY LOCK 3536085C1
3599541C1 * W/ ULTRASHIFT XMSN % CRIMPED TOGETHER ** W/ ULTRASHIFT XMSN ## W/ AUTOSHIFT XMSN @ MUTUALLY EXCLUSIVE @@ W/ DAY CAB FLOOR LIGHT & W/ MANUAL XMSN && W/ CUSTOMER SUPPLIED SKIRT LIGHTS *** SINGLE BATTERY FEED @ AUTO S/S W/MANUAL XMSN @@ AUTO S/S W/AUTO XMSN ^ W/ ALLISON TC10 TRANSMISSION ^^ W/SLEEPER ACC FEED
W/AUTO START STOP %% STANDARD BATTERY FEED

CAV

CIRC GAUGE COLOR TERMINAL

A1

A54XD

16

BN 3573312C1

A2

A54XV

16

BN 3573312C1

A3

A17B

18

PK 3534164C1

A3^ A92#141 18

PK 3534164C1

A4* A104AH

16

DKBL 3573311C1

A4

A17H

16

PK 3573311C1

A4 A104AN

16

DKBL 3573311C1

B1

A54X

16

BN 3573311C1

B1

A54XA

16

BN 3573311C1

B2 A54-GXB 20

WH 3535484C1

B3 A104AH

16

DKBL 3573311C1

B3

A17

16

PK 3573311C1

B3

A17

16

PK 3573312C1

B3

A17C

16

PK 3573312C1

B3

A17C

18

PK 3573312C1

B3@ A104AN

16

DKBL 3573311C1

B4## A17-GC

16

WH 3573312C1

B4* A17-GC

18

WH 3534164C1

C1

A65AB

18

OR 3534164C1

C2

A65BD

16

OR 3573312C1

C3

A63J

20

DKBL 3535484C1

C4

A63JA

18

DKBL 3573312C1

C4

A63JB

18

DKBL 3573312C1

C4@@ A63JA

18

DKBL 3534164C1

D1@ A65BC

14

OR 3573312C1

D1@

A65B

16

OR 3573312C1

D1@ A65BF

16

OR 3573312C1

D2 A65-GW

18

WH 3534164C1

D3

A63JJ

20

DKBL 3535484C1

D4

A63JJ

20

DKBL 3573312C1

D4

A63JV

18

DKBL 3573312C1

E1

A12C

18

LTBL 3534164C1

E1^^ A12C

18

LTBL 3515517C1

E2

A14FA

12

RD 3573311C1

E3

A14KB

12

RD 3573311C1

E4

A14KA

12

RD 3573311C1

F1

A12CV

18

LTBL 3534164C1

F2

A75D

18

LTGN 3534164C1

F3

A63JV

18

DKBL 3534164C1

F4

A14EF

18

RD 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER

DESCRIPTION

FUSE

BREAKER

F1-A

E1, F1

5

3534208C1

-

BODY CONTROLLER

F1-B

E2, F2

5

3534208C1

-

CAB HVAC CONTROL

F1-C

E3, F3

5

3534208C1

-

FLOOR LIGHTS

F1-D

E4, F4

5

3534208C1

-

SECONDARY GAUGE CLUSTER

RELAY LOCATION - CAVITY PART NUMBER

A1, A2, B1, B2

3600330C1

A3, A4, B3, B4

3600330C1

C1, C2, D1, D2

3600330C1

C3, C4, D3, D4

3600330C1

DESCRIPTION SKIRT LIGHTS
START CUSTOMER SUPPLIED WORK LIGHTS
FLOOR LIGHTS

CHK

DATE

CHAN GE

0488 20MAY14 ADDED CIRCS A92#141,

A12C,A14KB AT R/D 1010.

REV

R E FE R EN C E

F 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
006

Figure 440 Connector Body Composite (1010)

440

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.22. CONNECTOR BODY COMPOSITE (1010), P. 6A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIRC GAUGE COLOR TERMINAL

A1#@ A104-GA 18

WH 3534164C1

A1% A104BC

18

DKBL 3534164C1

A2#@

A9RB

18

GY 3534164C1

A2%

A14BE

16

RD 3573312C1

A2%

A15XM

18

RD 3573312C1

A3##

A17B

18

PK 3534164C1

A3&& A92#141 18

PK 3534164C1

A3*** A92B

18

TN 3534164C1

A3*** A17BA

18

PK 3534164C1

A4** A104AN

16

DKBL 3573311C1

A4**

A17H

16

PK 3573311C1

A4

A17H

16

PK 3573312C1

A4*** A14A

18

RD 3534164C1

A4*** A17HA

18

PK 3534164C1

B1#@ A104AR

18

DKBL 3534164C1

B1% A104SR

18

DKBL 3534164C1

B2#@ A104AP

18

DKBL 3534164C1

B2% A11-GR

18

WH 3534164C1

B3&

A17

16

PK 3573312C1

B3&

A17C

18

PK 3573312C1

B3

A104AH

16

DKBL 3573311C1

B3

A17

16

PK 3573311C1

B3&&

A17C

16

PK 3573312C1

B3% A104AN

16

DKBL 3573311C1

B3*** A92A

18

PK 3534164C1

B3*** A17B

18

PK 3534164C1

B4## A17-GC

16

WH 3573312C1

B4@@ A17-GC

18

WH 3534164C1

B4*** A92-GC

18

WH 3534164C1

C1#

A13AA

18

PK 3573312C1

C1#

A13FK

18

PK 3573312C1

C1

A13AA

18

PK 3573312C1

C2*# A97AA

18

VT 3573311C1

C2*# A97VT1

14

VT 3573311C1

C2*** A97VT1

14

VT 3573312C1

C3* A68-GT

18

WH 3573312C1

C3* A70-GT

18

WH 3573312C1

C3@

A64A1

16

YL 3573312C1

C4*

A68J

12

BN 3573311C1

C4@ A14TFR

16

RD 3573312C1

D1

A97VT

12

PL 3573311C1

D2 A13-GFK 18

WH 3534164C1

D2*** A12-G

18

WH 3534164C1

D3*

A68T

12

BN 3573311C1

D3@

A64A

16

YL 3573312C1

D3

A68A

12

BN 3573311C1

D4*

A68

18

BN 3534164C1

D4@ A64-GA

16

WH 3573312C1

E1#

A13FP

16

PK 3573311C1

E1#

A13FR

16

PK 3573311C1

E1#& A13FH

16

PK 3573311C1

E1#& A13FG

16

PK 3573311C1

E1*** A13FP

14

PK 3573311C1

E1*** A13FG

14

PK 3573311C1

E2#

A13FR

16

PK 3573312C1

E2#& A13FH

16

PK 3573312C1

E3

A12C

18

LTBL 3534164C1

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

W/2010 LH FUSE BLOCK
FUSE BLOCK 1 (1010)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
4 32 1 E F
ABCD 1 2 3 4

CONNECTOR 3599539C1 BODY LOCK 3599541C1

CAV

CIRC GAUGE COLOR TERMINAL

E3*** A14KB

16

RD 3573312C1

E3*** A14KE

16

RD 3573312C1

E3*** A14KAA 16

RD 3573312C1

E4# A13FH

18

PK 3573312C1

E4# A13FK

18

PK 3573312C1

F1

A67A

16

PK 3573312C1

F1@ A13AM

18

RD 3534164C1

F1@ A13AT

18

RD 3534164C1

F2

A67TA

18

PK 3534164C1

F3

A12CV

18

LTBL 3534164C1

F3*** A97B

20

RD 3535484C1

F4%% A94V

14

GY 3573312C1

F4%# A94V

18

GY 3534164C1

## W/ AUTOSHIFT OR ULTRASHIFT PLUS XMSN ** W/ ULTRASHIFT XMSN W/AUTO START STOP % W/ MANUAL XMSN W/AUTO START STOP #@ W/ WABCO RSC ABS *# W/ ENGINE ECM POWER & W/ ULTRASHIFT XMSN W/AUTO START STOP # W/ IGN FEED N/ RELAY 3 * W/ STD SOCKET W/IGN FEED @ W/ RUSSIAN CONTENT #& W/ IGN FEED W/ RELAY 3 && W/ ALLISON TC10 XMSN WIRING @@ MANUAL XMSN WIRING %% W/ WABCO %# W/ BENDIX *** W/ DOMESTIC 2010 LH W/GEN4

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
06A

Figure 441 Connector Body Composite (1010)

441

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.23. CONNECTOR BODY COMPOSITE (1011), P. 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 2 (1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2 3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

CAV

CIRC GAUGE COLOR TERMINAL

A1

A14KF

12

RD 3573311C1

A2* A12-G

18

WH 3573312C1

A2* A13-GFK 18

WH 3573312C1

A3

A14FB

12

RD 3573311C1

A4* A13-GBK 18

WH 3573312C1

A4* A13-GFD 18

WH 3573312C1

B1

-

-

-

-

B2

-

-

-

-

B3

-

-

-

-

B4

-

-

-

-

C1

A14FF

12

RD 3573311C1

C2

A14KC

12

RD 3573311C1

C3

A14JA

12

RD 3573311C1

C4

A14KH

12

RD 3536299C1

D1&

A86P

18 LT GN 3534164C1

D1@@ A86AF

18 LT GN 3573312C1

D1@@ A86P

18 LT GN 3573312C1

D2*# A14EA

16

RD 3573312C1

D2*# A14EB

18

RD 3573312C1

D2## A14ED

18

RD 3534164C1

D2% A14ED

18

RD 3573312C1

D2% A14EF

18

RD 3573312C1

D2## A14ED

16

RD 3573312C1

CAV

CIRC GAUGE COLOR TERMINAL

D2## A14ED

18

RD 3515517C1

D2## A14ED

16

RD 3515517C1

D2## A14EB

18

RD 3515517C1

D2## A14CE

16

RD 3515517C1

D2## A14SD

18

RD 3534164C1

D2%% A14NN

18

RD 3534164C1

D3

A14EE

16

RD 3573312C1

D4

A54XV

16

BN 3573312C1

D4

A14CN

12

RD 3573311C1

E1 (A56J)

3536301C1

E2

A14KD

12

RD 3573311C1

E3 (A57J)

3536301C1

E4 (A14KH)

3536299C1

E4

A14KH

12

RD 3573311C1

F1

A14FC

12

RD 3573311C1

F2

A84

16 LT GN 3573312C1

F3

A14FD

12

RD 3573311C1

F4

A63BD

18 DK BL 3534164C1

G1 (A56J)

3536301C1

G2

-

-

-

-

G3 (A57J)

3536301C1

G4

-

-

-

-

H1@ A11-GW1 16

WH 3573312C1

H1

A56C

18

OR 3534164C1

H2#

A56T

12

OR 3573311C1

H2@

A94X

16

GY 3573312C1

H3#

A57C

18

OR 3534164C1

H3@

A66A

18

YL 3534164C1

H4#

A57T

12

OR 3573311C1

H4@

A66

16

YL 3573312C1

J1# (A56J)

3536301C1

J1@

A94Y

16

GY 3573312C1

J2@ A14BC2

16

PK 3573312C1

J2# A56-GT

18

WH 3573312C1

J3# (A57J)

3536301C1

J3 (A57J)

3536301C1

J3@

A14

12

RD 3573311C1

J4# A57-GT

18

WH 3573312C1

J4@ A66-G

16

WH 3573312C1

* W/STANDARD IGNITION FEED WIRING N/RELAY 3 # W/STANDARD TRAILER SOCKET *# W/XATA FOR DAYCAB @ W/CAB BASE HARNESS W/DFM % W/QUALCOMM MVPC FOR DAYCAB @@ W/RADIO CONTROLS N/WIRED REMOTE & W/RADIO CONTROLS W/WIRED REMOTE ## W/QUALCOMM %% W/TELEMATICS

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
007

Figure 442 Connector Body Composite (1011)

442

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.24. CONNECTOR BODY COMPOSITE (1011), P. 7A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CONTINUED FROM SHEET 007.

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F2-A

E1, F1

15

3534210C1 3536179C1 TRAILER LEFT TURN

F2-B

E2, F2

15

3534210C1 3536179C1 CIGAR LIGHTER

F2-C

E3, F3

15

3534210C1 3536179C1 TRAILER RIGHT TURN

F2-D

E4, F4

10

3534209C1 3536178C1 CAB DOME / MAP LIGHTS

F2-E

C1, D1

10

3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY

F2-F

C2, D2

10

3534209C1 3536178C1 SATELLITE COMMUNICATION

F2-G

C3, D3

15

3534210C1 3536179C1 INSTRUMENT CLUSTER

F2-H

C4, D4

10

3534209C1 3536178C1 SKIRT LIGHT

RELAY LOCATION - CAVITY PART NUMBER

DESCRIPTION

A1, A2

3600329C1 ACCESSORY *

A3, A4

3600329C1 IGNITION RELAY # 1 *

H1, H2, J1 J2

3600330C1 TRAILER LEFT TURN

H3, H4, J3, J4

3600330C1 TRAILER RIGHT TURN

* ALSO SEE CONNECTOR 1013

CHK

DATE

CHAN GE

0610 12NOV13 INITIAL RELEASE.

REV

R E FE R EN CE

A 90656P

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

90656P 24MAY13 AE08058107

SHEET
07A

Figure 443 Connector Body Composite (1011)

443

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.25. CONNECTOR BODY COMPOSITE (1011), P. 7B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV

CIRC GAUGE COLOR TERMINAL

A1@

A14KC

12

RD 3573311C1

A2

A14ND

12

RD 3573311C1

A3@

A14KA

12

RD 3573311C1

A4

A13FB

12

PK 3536304C1

B1

A14SD

18

RD 3534164C1

B1

A14EF

18

RD 3534572C1

B1

A14A

18

RD 3534164C1

B1

A14ED

18

RD 3534164C1

B1

A14EF

18

RD 3573312C1

B1

A14ED

16

RD 3573312C1

B1

A14CE

16

RD 3573312C1

B1*

A14EA

16

RD 3573312C1

B1*

A14EB

18

RD 3573312C1

B1*** A14EB

18

RD 3534164C1

B1*** A14ED

18

RD 3573312C1

B2

A14CN

12

RD 3573311C1

B2

A75C

10

LTGN 3573311C1

B3

A14EF

18

RD 3534164C1

B4%

A39

16

GY 3573312C1

B4%%

A39A

16

GY 3573311C1

B4%%

A39

16

GY 3573311C1

C1*** A14KL

12

RD 3573311C1

C1

A14FG

18

RD 3534164C1

C1

A14JE

18

RD 3534164C1

C1

A14HH

18

RD 3534164C1

C2

A14RD

12

RD 3573311C1

C3@

A14KD

12

RD 3573311C1

C4 (A13FB)

-

-

3536304C1

D1*** A104D

16

DKBL 3573312C1

D2#

A14VA

10

RD 3573311C1

D2

A14FDU

16

RD 3573312C1

D2*** A74RA

12

RD 3573311C1

D3

A84

14

LTGN 3573312C1

D4

A71

16

OR 3573312C1

D4

A71A

16

OR 3573312C1

D4

A71A

18

OR 3534164C1

E1

A94TT2

14

GY 3573312C1

E2

-

-

-

-

E3

A14NK

16

RD 3573312C1

E4

-

-

-

-

F1

A94TT

14

GY 3573312C1

F2

A14FDT

14

RD 3573312C1

F3

A14EA

14

RD 3573312C1

F3

A20

16

LTGN 3573312C1

F4

-

-

-

-

G1** A14HD

16

RD 3573312C1

G2

-

-

-

-

G3

-

-

-

-

G4

-

-

-

-

H1*** A17HA

18

PK 3573312C1

H1*** A17HB

18

PK 3573312C1

H2

-

-

-

-

H3

A86P

14

LTGN 3573312C1

H4

-

-

-

-

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 2 (1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1
* W/ DAYCAB XATA WIRING # W/ SLPR FEED W/NO IDLE HVAC & W/ AUTOSHIFT3 XMSN W/AUTO START STOP @ W/ BATTERY FEED SINGLE % W/ AIR DRYER WIRING %% W/ AIR DRYER & HTD MAIN VALVE ## W/ IGN FEED N/ RELAY 3 ** W/ 2010 LH, W/GEN 4, VCM *** W/ DOMESTIC 2010 LH W/GEN4

CHK

DATE

CHAN GE

MJV041888NOV16 ADDED CIRC A14FG,

A14JE, A14HH AT CAV C1.

REV

R E FE R EN C E

D 93732N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
07B

Figure 444 Connector Body Composite (1011)

444

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.26. CONNECTOR BODY COMPOSITE (1012), P. 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 3 (1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J

G

E

C

A

1

H

F

D

B

CAV A1

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

CIRC GAUGE COLOR TERMINAL

A14MA

12

RD 3573311C1

A13-GFD 18 A2%
A13-GFE 18

A2@ A13-G

18

A3

A14MC

12

A13-GFE 18 A4%
A13-GFF 18

B1

-

-

B2

-

-

B3

-

-

B4

-

-

A15

18

C1%

A98H

18

C2 (A68J)

-

C2&& A14T

16

C2&& A14TFR

16

C3

A86P

16

C4 (A58J)

-

C4&& A14JA

16

D1

A14JB

12

D2

A14HB

12

D3

A14KK

12

D4

A14HA

12

WH
WH WH RD WH WH
RD BK RD RD LTGN RD RD RD RD RD

3573312C1
3573312C1 3573311C1
3573312C1
-
3573312C1
3536299C1 3573312C1 3573312C1 3573312C1 3536299C1 3573312C1 3573311C1 3573311C1 3573311C1 3573311C1

2
CAV CIRC GAUGE COLOR TERMINAL

3

D4 A14HA

12

RD 3573312C1

E1

A68

18

BN 3534164C1

4

E1&& A64-GA 16

E2 (A68J)

-

WH 3573312C1

-

3536299C1

E2&& A14TFR 16

RD 3573312C1

E3

A54C

18

BN 3534164C1

E4 (A58J)

-

-

3536299C1

F1* A68T

12

BN 3573311C1

F1

A68A

12

BN 3573311C1

F1&& A64A

16

YL 3573312C1

F2 A70-GT 18

WH 3573312C1

F2&& A64A1

16

YL 3573312C1

F3

A58T

12

BN 3573311C1

F3

A58

12

BN 3573311C1

F4% A58-GT 18

WH 3573312C1

F4 A68-GT 18

WH 3573312C1

G1

A82M

18

GY 3534164C1

G2

A82E

16

GY 3573312C1

G3

A82N

18

GY 3534164C1

G4

A82K

16

GY 3573312C1

H1

-

-

-

-

H2

A82J

16

GY 3573312C1

H3

-

-

-

-

H4

A82L

16

GY 3573312C1

J1

A82P

16

GY 3573312C1

J2

A82F

18

GY 3534164C1

J3

A82P

16

GY 3573312C1

J4

A82H

18

GY 3534164C1

@ N/ IGNITION RELAY 3 % CRIMPED TOGETHER # MUTUALLY EXCLUSIVE && FOR RUSSIAN PROSTAR * STANDARD TRAILER SOCKET

FUSE LOCATION CAVITY RATING

PART NUMBER

FUSE

BREAKER

F3-A

C1, D1

10

3534209C1 3536178C1

F3-B

C2, D2

20

3534211C1 3536180C1

F3-C

C3, D3

15

3534210C1 3536179C1

F3-D

C4, D4

20

3534211C1 3536180C1

DESCRIPTION
KEY SWITCH TRAILER TAIL LIGHT AUX POWER SOURCES TRAILER MARKER LIGHTS

RELAY LOCATION - CAVITY A1, A2 A3, A4
E1, E2, F1, F2 E3, E4, F3, F4 G1, G2, H2, J1, J2 G3, G4, H4, J3, J4

PART NUMBER 3600329C1 3600329C1 3600330C1 3600330C1 3519350C1 3519350C1

DESCRIPTION IGNITION RELAY # 2 * IGNITION RELAY # 3 *
TRAILER TAIL LIGHT TRAILER MARKER LIGHT
WIPER POWER WIPER HI / LO

CHK

DATE

CHAN GE

0488 20MAY14 ADDED CIRC A68T AT

R/D 1012.

REV

R E FE R EN CE

E 92447S

* ALSO SEE CONNECTOR 1014

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
008

Figure 445 Connector Body Composite (1012)

445

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.27. CONNECTOR BODY COMPOSITE (1012), P. 8A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
W/2010 LH FUSE BLOCK

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 3 (1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1
* W/ IGN FEED N/ RELAY 3 # W/ STD SOCKET W/IGN FEED & W/ EOF T SOCKET IGN FEED @ W/ IGN FEED W/ RELAY 3 % W/ ACCESORY FEED @& W/ 500K BAUD RATE

CAV

CIRC GAUGE COLOR TERMINAL

A1

-

-

-

-

A2

-

-

-

-

A3

A82N

18

GY 3534164C1

A4

A82K

16

GY 3573312C1

B1%

A12A

18

LTBL 3534164C1

B1%

A12Q

18

LTBL 3573312C1

B2

A12V

12

LTBL 3573311C1

B3

-

-

-

-

B4

A82L

16

GY 3573312C1

C1

-

-

-

-

C2

-

-

-

-

C3

A82P

16

GY 3573312C1

C4

A82H

18

GY 3534164C1

D1

A14KF

12

RD 3573311C1

D2* A12-G

18

WH 3573312C1

D2* A13-GFK 18

WH 3573312C1

D3#

A70C

18

OR 3534164C1

D3&

A70D

14

RD 3573312C1

D4

A70J

12

OR 3573311C1

E1

A54C

18

BN 3534164C1

E2

A58J

12

BN 3573311C1

E3

-

-

-

-

E4

-

-

-

-

F1#

A58T

12

BN 3573311C1

F1&

A58

12

BN 3573311C1

F2 A58-GT

18

WH 3573312C1

F2@& A68-GT

18

WH 3573312C1

F3#

A70T

12

OR 3573311C1

F3&

A70T

10

OR 3573311C1

F4& A70-GC

18

WH 3573312C1

F4# A70-GT

18

WH 3534164C1

G1

A82M

18

GY 3534164C1

G2

A82E

16

GY 3573312C1

G3* A13FD

18

PK 3573312C1

G3* A13FF

18

PK 3573312C1

G3

A13FE

18

PK 3573312C1

G4

A13FB

12

PK 3573311C1

H1

-

-

-

-

H2

A82J

16

GY 3573312C1

H3

-

-

-

-

H4

-

-

-

-

J1

A82P

16

GY 3573312C1

J2

A82F

18

GY 3534164C1

J3

A14MA

12

RD 3573311C1

J4* A13-GFD 18

WH 3573312C1

J4* A13-GFF 18

WH 3573312C1

J4@ A13-GFE 18

WH 3573312C1

CHK

DATE

CHAN GE

MJV041888MAY16 ADDED CIRC A68-GT IN

CAV F2.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
08A

Figure 446 Connector Body Composite (1012)

446

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.28. CONNECTOR BODY COMPOSITE (1013), P. 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 4 (1013)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2 3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1

CAV

CIR

GAUGE COLOR TERMINAL

A1

A12V

12 LT BL 3536304C1

A2

A12V

12 LT BL 3536306C1

A3 A13FC

12

PK 3536304C1

A4 A13FC

12

PK 3536306C1

B1

A12A

18 LT BL 3515517C1

B1

A12C

18 LT BL 3534164C1

B1

A12C

18 LT BL 3573312C1

B1

A22E

18

TN 3573312C1

B1

A12B

20 LT BL 3535484C1

B2

A12F

18 LT BL 3534164C1

B3

A73A

18 LT GN 3573312C1

B3 A13EA

18

PK 3573312C1

B4

A13

18

PK 3515517C1

C1 (A12V)

3536304C1

C2 (A12V)

3536306C1

C3 (A13FC)

3536304C1

C4 (A13FC)

3536306C1

D1

A12U

16 LT BL 3573312C1

D2^ A86R

18 LT GN 3573312C1

D2^ A86F

18 LT GN 3573312C1

D3

A13B

18

PK 3534164C1

D4 A13TRIB 16

PK 3573312C1

D4 A104AK

16 DK BL 3573312C1

E1 (A12V)

3536304C1

E2 (A12V)

3536306C1

* W/ TIRE PRESSURE DISPLAY @ W/ ULTRA SHIFT XMSN # W/ REMOTE START / STOP @@ SLEEPER ACC FEED W/AUTO
START STOP % CRIMPED TOGETHER ^ W/ ALLISON TC10 TRANSMISSION

CAV E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 H1 H1% H1% H1 H2 H3 H3 H3* H3* H3@ H3@ H4 H4 J1 J1 J1@@ J1@@ J2 J3 J3# J3# J3 J3 J4

CIR

GAUGE COLOR TERMINAL

(A13FC)

3536304C1

(A13FC)

3536306C1

-

-

-

-

-

-

-

-

A13TRL

18

PK 3534164C1

-

-

-

-

(A12V)

3536304C1

(A12V)

3536306C1

(A13FC)

3536304C1

(A13FC)

3536306C1

A12BB

18 LT BL 3534164C1

A72B

16

OR 3573311C1

A94AM

14

GY 3573311C1

A72F

16

OR 3573312C1

A78V

18 LT GN 3534164C1

A92U

16

TN 3573312C1

A92U

18

TN 3534164C1

A92#163 16

PK 3573312C1

A92A163 18

PK 3573312C1

A13A

16

PK 3573312C1

A92UA

18

TN 3573312C1

A97FA

16

PL 3573312C1

A97F

16

PL 3573312C1

A12A

18 LT BL 3534164C1

A12A

18 LT BL 3515517C1

A12A

18 LT BL 3536295C1

A12Q

18 LT BL 3536295C1

(A12V)

3536306C1

A13X

18

PK 3573312C1

A13F

18

PK 3573312C1

A13FD

18

PK 3573312C1

A13FL

16

PK 3573312C1

A13FL

18

PK 3573312C1

(A13FC)

3536306C1

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F4-A

G1, H1

-

-

-

OPEN / ISO TRAILER SOCKET

F4-B

G2, H2

10

3534209C1 3536178C1

POWER MIRROR

F4-C

G3, H3

10

3534209C1 3536178C1

TRANSMISSION - SEE NOTE 1

F4-D

G4, H4

10

3534209C1 3536178C1

ENGINE ECU - N/ ICON

F4-E

C1, D1

10

3534209C1 3536178C1

VEHICLE SENSOR MODULE

F4-F

C2, D2

10

3534209C1 3536178C1

CB RADIO / ENTERTAINMENT RADIO

F4-G

C3, D3

10

3534209C1 3536178C1

OPTIONAL WARNING LIGHTS

F4-H

C4, D4

10

3534209C1 3536178C1

REMOTE START / STOP / TRI-PAC

F4-J

A1, B1

5/10

3534208C1/ 3536178C1 3534209C1

SECONDARY DISPLAY/TIRE PRESSURE/GPS

F4-K

A2, B2

10

3534209C1 3536178C1

SWITCH PACK

F4-L

A3, B3

10

3534209C1 3536178C1

CLUSTER / CAB HVAC CONTROLLER N/ ICON

F4-M

A4, B4

10

3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC / LPM / N/ ICON

RELAY LOCATION - CAVITY PART NUMBER

J1, J2

3600329C1

J3, J4

3600329C1

DESCRIPTION * ACCESSORY RELAY * IGNITION RELAY # 1

* ALSO SEE CONNECTOR 1011 NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN,TC10 XMSN

CHK

DATE

CHAN GE

0488 19MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
009

Figure 447 Connector Body Composite (1013)

447

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.29. CONNECTOR BODY COMPOSITE (1013), P. 9A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J H
G F
E D
C B
A 1 23 4

W/2010 LH FUSE BLOCK FUSE BLOCK 1 (1013)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1
#% W/ SW BATTERY FEED SOCKET CENTER PIN & W/ BASE HARNESS * W/ BATTERY FEED-SINGLE % W/ BATTERY FEED-STANDARD ** W/ RADIO WIRING W/WIRED REMOTE & FUSE #* W/ STD SOCKET W/IGN FEED ## W/ BASE HARNESS, W/RUSSIAN CONTENT # W/ BATTERY FEED-SINGLE

CAV CIRC GAUGE COLOR TERMINAL

A1* A14JC

10

RD 3515518C1

A1# A14JC

12

RD 3516158C1

A1% A14JC

12

RD 3573311C1

A1% A14JC

10

RD 3573311C1

A2 A14FE

12

RD 3573311C1

A3 A14JD

12

RD 3573311C1

A4* A14HC

10

RD 3573311C1

A4# A14HC

12

RD 3573311C1

B1

A94T

10

GY 3573311C1

B1 A94TV

12

GY 3573311C1

B1#% A94TC

16

GY 3573311C1

B1#% A94TD

16

GY 3573311C1

B1 A94TV

12

GY 3516158C1

B2

A75

12

LTGN 3573311C1

B3 A97VT

12

PL 3573311C1

B4

A70J

12

OR 3573311C1

C1 A14HE

12

RD 3573311C1

C2 A14FA

12

RD 3573311C1

C3 A14JB

12

RD 3573311C1

C4 A14HB

12

RD 3573311C1

D1 A94AY

14

GY 3573312C1

D1 A94AY

12

GY 3573311C1

D2

A75D

18

LTGN 3534164C1

D3&

A15

18

RD 3573312C1

D3& A98H

18

BK 3573312C1

D4#* A68J

12

BN 3573311C1

D4## A14TFR 16

RD 3573312C1

D4## A14T

16

RD 3573312C1

E1 A14MB

12

RD 3573311C1

E2* A14KH

12

RD 3573311C1

E2% A14KJ

16

RD 3573312C1

E2% A14KJ

12

RD 3573311C1

E3 A14JA

12

RD 3573311C1

E4 A14FD

12

RD 3573311C1

F1

A81B

12

LTGN 3573311C1

F2 A63BD

18

DKBL 3534164C1

F3 A14EE

16

RD 3573312C1

F4

A57J

12

OR 3573311C1

G1 A14NB

12

RD 3573311C1

G2 A14FF

12

RD 3573311C1

G3 A14HA

12

RD 3573311C1

G4 A14FC

12

RD 3573311C1

H1

A81C

12

LTGN 3573311C1

H2

A86P

18

LTGN 3534164C1

H2** A86AF

18

LTGN 3573312C1

H2** A86P

18

LTGN 3573312C1

H3#* A58J

12

BN 3573311C1

H3## A14JA

16

RD 3573312C1

H4

A56J

12

OR 3573311C1

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
09A

Figure 448 Connector Body Composite (1013)

448

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.30. CONNECTOR BODY COMPOSITE (1014), P. 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

FUSE BLOCK 5 (1014)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A1*

A13FB

12

A1*

A13FF

12

A2*

A13FB

12

A2*

A13FD

12

PK 3536304C1 PK 3573311C1 PK 3536306C1 PK 3573311C1

A3*

A13FA

12

PK 3536304C1

A

C

E

G

J

A4*

A13FA

12

PK 3536306C1

A4*

A13FA

12

PK 3536304C1

1

A13SD

18

PK

B1%#

3573312C1

A70D

18

OR

2

B1&

A13EE

16

DKBL 3515517C1

3

4

B

D

F

H

B1&

A13CE

16

A13EE

18

B1@

A13EE

18

B1*

A70D

18

B1%%

A13N

18

PK 3515517C1 PK 3534164C1 PK 3534164C1 GY 3573312C1 PK 3515517C1

B1*** A13EE

18

PK 3515517C1

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

B2

A39

16

GY 3573312C1

B2****

A39

16

GY 3573311C1

B2**** A39A

16

GY 3573311C1

B3

A67TA

18

PK 3534164C1

B4*

A71B

16

OR 3573312C1

B4*

A71A

16

OR 3573312C1

% CRIMPED TOGETHER @ W/ QUALCOMM FOR SLEEPER

B4*

A71A

18

B4##

A71A

16

! W/ 5TH WHEEL JAW UNLOCK

B4###

A71

16

AND MONITOR EFFECTS * MUTUALLY EXCLUSIVE %# W/ SLEEPER TRIPMETER

C1

(A13FB)

-

C1

A13FM

12

%% W/ TELEMATICS

C2

(A13FB)

-

& W/ QUALCOMM FOR DAYCAB && W/ BEACON LIGHT FOR SLEEPER ## FOR RUSSIAN PROSTAR

C3

(A13FA)

-

C4

(A13FA)

#### W/BEACON LIGHT

D1*

A97VT1

12

@@@ W/BENDIX LANE DEPART @@@@ W/TECTRAN TRAILER SELECT *** W/PEOPLE NET (DAYCAB)

D1*

A72A

16

D1#### A13BL1

18

**** DRAIN VALVE W/AUTO HEATER

D2

A98M

18

### BACKUP LT W/ALLISION TCIO XMSN

D3!

A116M

18

OR 3534164C1

OR 3573312C1

OR 3573312C1

-

3536304C1

PK 3536304C1

-

3536306C1

-

3536304C1

3536306C1

PL 3516158C1

GY 3515517C1

BK 3515517C1

BK 3534164C1

GY 3515517C1

D3&& A13BL1

18

PK 3515517C1

D3@@@ A13COG2 16

PK 3573312C1

CHART CONTINUED ON SHEET 10A

D3@@@@ A13CB

10

D4

A28V

18

PK 3515518C1 TN 3534164C1

E1

(A13FB)

-

-

3536304C1

E2

(A13FB)

-

-

3536306C1

E3

(A13FA)

-

-

3536304C1

E4

(A13FA)

-

-

3536306C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
010

Figure 449 Connector Body Composite (1014)

449

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.31. CONNECTOR BODY COMPOSITE (1014), P. 10A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 5 (1014)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2

3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1
% CRIMPED TOGETHER ** W/ SMARTCRUISE ONLY
(VORAD VS-400) * MUTUALLY EXCLUSIVE @@ N/ IGNITION RELAY 3 %%% W/BASE HARNESS W/DFM

CAV

CIR

GAUGE COLOR TERMINAL

F1

-

-

-

-

F2

-

-

-

-

F3

-

-

-

-

F4

-

-

-

-

G1 (A13FB)

-

-

3536304C1

G2 (A13FB)

-

-

3536306C1

G3 (A13FA)

-

-

3536304C1

G3@@ A13FK

12

PK 3573312C1

G4 (A13FA)

-

-

3536306C1

H1

A67CC

16

PK 3573312C1

H1**

A67A

16

PK 3573312C1

H1%%% A13AM

18

RD 3534164C1

H1%%% A13T

18

RD 3534164C1

H2%%% A13COG

16

PK 3573312C1

H2*

A88V

18

LTGN 3534164C1

H2* A13COG2 16

PK 3573312C1

H3

A87C

18

GY 3534164C1

H4

A13EH

18

PK 3534164C1

J1%

A13FD

18

PK 3573312C1

A13FE

18

PK 3573312C1

(A13FB)

-

-

3536306C1

J2@@ A13FB

12

PK 3573311C1

A13FE

18

PK 3573312C1

J3%

A13FF

18

PK 3573312C1

(A13FA)

-

-

3536306C1

CHART CONTINUED FROM SHEET 010

* ALSO SEE CONNECTOR 1012

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F5-A

G1, H1

10

3534209C1 3536178C1 COLLISION AVOIDANCE FRONT

F5-B

G2, H2 10/5 3534209C1 3536178C1 PTO / LANE DEPARTURE SYSTEM

F5-C

G3, H3

10

3534209C1 3536178C1 WINDSHIELD WASHER PUMP

F5-D

G4, H4

10

3534209C1 3536178C1 SECONDARY GAUGE CLUSTER

F5-E

C1, D1

10

3534209C1 3536178C1 CLUSTER / CAB HAVC CONTROLLER W/ ICON

F5-E

C1, D1

10 10/5

CLUSTER / CAB HAVC CONTROLLER W/ ICON 3534209C1 3536178C1
CAB HVAC CPM W/ ICON / BEACON N/ ICON

F5-F

C2, D2

10

3534209C1 3536178C1 DATA LINK TRANSDUCER

F5-G

C3, D3

-

-

-

-

5A

ALTERNATOR WARNING

F5-G

C3, D3 10A

-

-

5TH WHEEL JAW UNLOCK AND MNTR

5A

BEACON W/ ICON

F5-H

C4, D4

10

3534209C1 3536178C1 COMPASS MODULE

F5-J

A1, B1

10

3534209C1 3536178C1 SATELLITE COMMUNICATION

F5-K

A2, B2

15

3534210C1 3536179C1 AIR DRYER

F5-L

A3, B3

-

-

-

COLLISION AVOIDANCE SIDE

F5-M

A4, B4

10

3534209C1 3536178C1 BACK-UP LIGHTS

RELAY LOCATION - CAVITY PART NUMBER

DESCRIPTION

J1, J2

3600329C1 IGNITION RELAY # 2 *

J3, J4

3600329C1 IGNITION RELAY # 3 *

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 ADDED CIRCS A13AM,A13TC 92447S

A13COG AT R/D 1014.

DRAWN
300371
RELEASE NO.
72376Z

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

26AUG10 AE08058107

SHEET
10A

Figure 450 Connector Body Composite (1014)

450

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.32. CONNECTOR BODY COMPOSITE (1014), P. 10B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV

CIRC GAUGE COLOR TERMINAL

A1 (A12V)

-

-

3536301C1

A1@ (A148V)

-

-

3536301C1

A2# (A13FL)

-

-

3536302C1

A2# (A13FD)

-

-

3536302C1

A2# A13FP

16

PK 3536302C1

A2# A13FG

16

PK 3536302C1

A3

A13FC

12

PK 3536302C1

A4# (A13FM)

-

-

3536301C1

A4# (A13FE)

-

-

3536301C1

A4# A13FC

12

PK 3536301C1

B1

A78V

18

LTGN 3534164C1

B2

A92U

18

TN 3534164C1

B2%% A92#163 16

PK 3573312C1

B2%% A92A163 18

PK 3573312C1

B3

A13B

18

PK 3534164C1

B4& A13EA

18

PK 3573312C1

B4&

A73A

18

LTGN 3573312C1

C1 (A12V)

-

-

3536301C1

C1

A12D

12

LTBL 3536301C1

C1@ (A148V)

-

-

3536301C1

C2# (A13FL)

-

-

3536302C1

C2# (A13FD)

-

-

3536302C1

C3 (A13FC)

-

-

3536302C1

C4# (A13FM)

-

-

3536301C1

C4 (A13FM)

-

-

3536301C1

C4# (A13FE)

-

-

3536301C1

D1

A12F

18

LTBL 3515517C1

D1

A12F

18

LTBL 3534164C1

D2

A87C

18

GY 3534164C1

D3** A13SD

18

PK 3536295C1

D3** A70D

18

GY 3536295C1

D3

A70D

18

OR 3536295C1

D3

A13EE

18

PK 3515517C1

D3

A13EE

16

DKBL 3515517C1

D3

A13CE

16

PK 3515517C1

D3@ A13EE

18

PK 3534164C1

D3@ A13EE

16

DKBL 3573312C1

D3@ A13CE

16

PK 3573312C1

D3@@ A13SD

18

PK 3573312C1

D3@@ A70D

18

GY 3573312C1

D3@@ A70D

18

OR 3573312C1

D4

A13

18

PK 3534164C1

E1@ A148V

12

GY 3536301C1

E1@ A148V

12

LTBL 3536301C1

E2# A13FL

12

PK 3536302C1

E2# A13FD

12

PK 3536302C1

E3# (A13FC)

-

-

3536302C1

E3# A13FL

12

PK 3536302C1

E3# A13FD

12

PK 3536302C1

E4# A13FM

12

PK 3536301C1

E4# A13FE

12

PK 3536301C1

F1*& A86F

18

LTGN 3573312C1

F1*& A86R

18

LTGN 3573312C1

F2

A13AE

14

PK 3573312C1

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

FUSE BLOCK 5 (1014)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J H
G F
E D
C B
A 1 23 4

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

CAV

CIRC GAUGE COLOR TERMINAL

F3 A13TRIB 16

PK 3573312C1

F3 A104AK

16

DKBL 3573312C1

F4

A97FA

16

PL 3573312C1

F4

A97F

16

PL 3573312C1

G1# A13FF

18

PK 3573312C1

G1# A13FH

18

PK 3573312C1

G2## A94TV

12

GY 3573311C1

G2#* A94TD

16

GY 3573312C1

G3#

A13F

18

PK 3573312C1

G3# A13FD

18

PK 3573312C1

G3#

A13X

18

PK 3573312C1

G3

A13FL

16

PK 3573312C1

G3

A13FL

18

PK 3573312C1

G3@ A148F

16

GY 3573312C1

G4# A13FM

12

PK 3573311C1

G4# A13FE

12

PK 3573311C1

J1## A94T

12

GY 3573311C1

J1#* A94TB

12

GY 3573311C1

J1 A94TT1

12

GY 3573311C1

J2# A12-G

18

WH 3573312C1

J2# A13-GFF 18

WH 3573312C1

J3

A14FB

12

RD 3573311C1

J4# A13-GBK 18

WH 3573312C1

J4# A13-GFD 18

WH 3573312C1

# W/ IGN FEED N/ RELAY 3 %% W/ ALLISON TC10 XMSN WIRING & W/ BASE HARNESS, W/IBB,W/FUSE, ** W/ DAYCAB TRIPMASTER WIRING *& W/ STANDARD RADIO WIRING ## W/ STD SOCKET W/IGN FEED #* W/ SW BATTERY FEED SOCKET CENTER @ W/ 500K BAUD RATE @@ W/ SATELLITE COMM SYSTEM

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
10B

Figure 451 Connector Body Composite (1014)

451

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.33. CONNECTOR BODY COMPOSITE (1015), P. 11

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 6 (1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
DC 4 3 2 1
1 23 4 B

CAV CIR GAUGE COLOR TERMINAL

A1 A19V

16

GY 3573312C1

A1* A19V

16

GY 3536302C1

A2 A14A

20

PK 3535484C1

A2@ A14A

20

PK 3536294C1

A3 A75WA

14

RD 3573312C1

A3@ A75WAB 14

RD 3536299C1

A3 A70BF

14

RD 3536299C1

A4

A75

12

LTGN 3573311C1

A4% A75

12

LTGN 3536299C1

B1 A14RA

12

RD 3573311C1

B2 A14NC

12

RD 3573311C1

B3 A14HF

12

RD 3573311C1

B4 A14FE

12

RD 3573311C1

C1 A87-G

18

WH 3536302C1

C2 A87D

18

GY 3536302C1

C3 A19A

18

GY 3534164C1

C3* A19A

18

GY 3515517C1

C4

A19

16

GY 3573312C1

C4* A19

16

GY 3536302C1

D1 AA87F

18

GY 3534164C1

D2 A13AA

18

PK 3534164C1

D3 A19V

16

GY 3573312C1

D4 A19-GB 18

WH 3534164C1

A
CONNECTOR 3599501C1 BODY LOCK 3599541C1

* W/FUEL WATER SEPERATOR # ELECTRIC VEHICLE MONITORING DRIVER DISPLAY @ NO IDLE HEATER W/KEY OFF % W/HVAC BLOWER MOTOR W/NO IDLE HEAT

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F6-A

A4, B4

30

3534213C1 3536182C1 CAB HVAC BLOWER MOTOR

F6-B

A3, B3

-

-

-

OPEN

F6-C

A2, B2

10

3534209C1 3536178C1 DRIVER DISPLAY

F6-D

A1, B1

20

3534211C1 3536180C1 FUEL HEATER

RELAY LOCATION - CAVITY PART NUMBER

DESCRIPTION

C3, C4, D3, D4

3600330C1 FUEL HEATER

C1, C2, D1 ,D2

3600330C1 WASHER BOTTLE

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
011

Figure 452 Connector Body Composite (1015)

452

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.34. CONNECTOR BODY COMPOSITE (1015), P. 11A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

FUSE BLOCK 6 (1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

4 32 1 C
D

B 4 3 2

1 A
CONNECTOR 3599501C1 BODY LOCK 3599541C1

CAV CIRC GAUGE COLOR TERMINAL

A1 A87-G

18

WH 3536302C1

A2

A87F

18

GY 3515517C1

A3 A63JJ

18

DKBL 3536295C1

A3% A63JV

18

DKBL 3536295C1

A4 A63JJ

18

DKBL 3536302C1

B1

A87D

18

GY 3534164C1

B2 A13AA

18

PK 3534164C1

B3* A63JA

18

DKBL 3573312C1

B3* A63JB

18

DKBL 3573312C1

B3 A63JA

18

DKBL 3534164C1

B4

A63J

20

DKBL 3535484C1

C1# A56C

18

OR 3536302C1

C1& A11-GW1 16

WH 3536302C1

C2# A56T

12

OR 3536299C1

C2& A94X

16

GY 3536302C1

C3# A57C

18

OR 3515517C1

C3& A66A

18

YL 3515517C1

C4# A57T

12

OR 3536299C1

C4&

A66

16

YL 3536302C1

D1# A56J

12

OR 3573311C1

D1& A94Y

16

GY 3573312C1

D2# A56-GT

18

WH 3573312C1

D2& A14BC2

16

PK 3573312C1

D2@ A57-GT

18

WH 3573312C1

D3# A57J

12

OR 3573311C1

D3&

A14

12

RD 3573311C1

D4# A57-GT

18

WH 3573312C1

D4& A66-G

16

WH 3573312C1

D4@ A58-GT

18

WH 3573312C1

* w/ SLEEPER FLOOR LIGHT WIRING # w/ STD SOCKET W/IGN FEED & w/ BASE HARNESS, W/RUSSIAN CONTENT % w/ DAYCAB FLOOR LIGHT WIRING @ w/ STD & EOF TRAILER SOCKET W/IGN FEED

CHK

DATE

CHAN GE

MJV041888MAY16 ADDED CIRC A63JV,

A57-GT AND A58-GT.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
11A

Figure 453 Connector Body Composite (1015)

453

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.35. CONNECTOR BODY COMPOSITE (1016), P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 7 (1016)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2 3

4

B

D

F

H

CAV

CIRC

GAUGE COLOR

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1 TERMINAL

A1

A75C

10

LTGN 3573311C1

A1** A14CN

12

RD 3516158C1

A2

A65BD

16

OR 3573312C1

A2## A14JAB 16

RD 3573312C1

A3

A13FG

12

PK 3573311C1

A4%

A14VB

10

RD 3573311C1

A4% A14FDT 14

RD 3573312C1

B1

A14ND

12

RD 3573311C1

B2%

A14MD

12

RD 3573310C1

B2%

A14MD

12

RD 3573311C1

B2##

A14

12

RD 3573311C1

B3

A39A

16

GY 3573312C1

B3

A72AJ

16

OR 3573312C1

B3## A13TA

16

PK 3573312C1

B4@

A14NA

12

RD 3573311C1

B4@@ A14NA

12

RD 3573311C1

C1

-

-

-

-

C2

-

-

-

-

C3

-

-

-

-

C4

-

-

-

-

D1

-

-

-

-

D2

-

-

-

-

D3

-

-

-

-

D4

-

-

-

-

E1

A14VA

10

RD 3573311C1

E1*** A14FDU 16

RD 3573312C1

E2

A14SC

12

RD 3573311C1

E2*

A72E

18

OR 3534164C1

E2*** A14CM

12

RD 3516158C1

E2**** A12A

12

OR 3516158C1

E2#@

A72A

12

OR 3573311C1

E2## A14BA

14

RD 3516158C1

CAV

CIRC GAUGE COLOR TERMINAL

E3

A13FM

12

PK 3536301C1

E4

(A70J)

3536299C1

F1

A14RD

12

RD 3573311C1

F2

A14RB

12

RD 3573311C1

F3

A22AA

12

RD 3516158C1

F3

A22AA

16

PK 3573312C1

F4

A14HC

12

RD 3573311C1

F4

A14HC

10

RD 3573311C1

G1@@@@ A12Q

18

LTBL 3515517C1

G1

A72AJ

16

OR 3573312C1

G1

A72

18

OR 3534164C1

G1*

A72EC

18

OR 3534164C1

G1** A72CG

18

OR 3515517C1

G1#

A72F

16

OR 3573312C1

G1**** A72F

16

OR 3515517C1

G2*

A94TA

12

GY 3573311C1

G2** A72CC

12

OR 3516158C1

G2*** A72V

12

DKBL 3516158C1

G2

A14SC

12

RD 3573311C1

G2#

A72V

12

DKBL 3573311C1

G2## A12BB

18 LT BL 3515517C1

G3

A70D

14

RD 3516158C1

G3

A70C

18

OR 3534164C1

G4

(A70J)

3536299C1

H1

-

-

-

-

H2

-

-

-

-

H3

-

-

-

-

H4

-

-

-

-

J1**

A72A

12

OR 3573311C1

J1%% A14CM

12

RD 3516158C1

J1%%% A72A

12

OR 3516158C1

J1

A14BA

14

RD 3516158C1

J1*# A14BA

14

RD 3573312C1

J1%%% A72AD

12

OR 3573311C1

J1*

A94TC

12

GY 3573311C1

J2** A72-G

18

WH 3573312C1

J2%% A11-GC 18

WH 3515517C1

J2* A72-GB 18

WH 3573312C1

J2** A72-GA 18

WH 3573312C1

J2* A72-GC 18

WH 3573312C1

J2%%% A72-GA 16

WH 3515517C1

J2

A72-GA 16

WH 3573312C1

J2*# A12-GR 18

WH 3515517C1

J2%%% A72A-G 16

OR 3573312C1

J3

A70T

12

OR 3573311C1

J4

A70-GT 18

WH 3534164C1

% MUTUALLY EXCLUSIVE * W/ SWITCH CONTROLLED CENTER PIN # W/ AUX ISO TRAILOR SOCKET @ W/ STD BATTERY FEED @@ DUAL BATTERY FEED W/ LOAD SHEDDING @@@@ DAYCAB ACC FEED W/BODY BUILDER COIRING %% W/AUXILLARY TRAILER SOCKET(SLEEPER CAB)

%%% ISO TRAILER SOC N/SWITCH ## FOR RUSSIAN PROSTAR **** ISO TRAILER SOCKET W/SWITCH ** W/AUXILIARY TRAILER SOCKET *** W/FDT SYSTEM FOR DAYCAB #### W/SMARTWAV E TIRE PRESUURE MONITOR SYSTE M @@@ STANDARD BATTERY FEED

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F7-A

E1, F1

30

3534213C1 3536182C1 SLEEPER FUSE PANEL FEED

F7-B

E2, F2 25 / 10 3534209C1 3536178C1 TRLR SOCKET AUX / SWITCHED CENTER PIN / ISO

F7-C

E3, F3

-

-

-

OPEN

F7-D

E4, F4

30

3534213C1 3536182C1 TRAILER STOP LIGHTS

F7-E

A1, B1

30

3534213C1 3536182C1 SLEEPER HVAC BLOWER

F7-F

A2, B2

15

3534210C1 3536179C1 CUSTOMER SUPPLIED WORK LIGHT

F7-G

A3, B3

5

3534208C1

-

IBBE STAND ALONE REAL TIME CLOCK

F7-H

A4, B4

30

3534213C1 3536182C1 SLEEPER FUSE PANEL FEED

RELAY LOCATION - CAVITY PART NUMBER

DE S CRI P TI ON

G1, G2, J1, J2

3600329C1 TRAILER AUX / SOCKET CENTER PIN

G3, G4, J3, J4

3600329C1 TRAILER STOP LIGHTS

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
012

Figure 454 Connector Body Composite (1016)

454

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.36. CONNECTOR BODY COMPOSITE (1016), P. 12A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 7 (1016)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1 BODY LOCK 3599541C1 & W/ISO AUX TRLR SOCKET WRG # W/IGN FEED W/ RELAY 3 * W/SEAT HEATED WIRING ** W/CRUISE DISABLE WITH WIPERS @ W/ENHANCED VCM FEATURE @@ W/2010 LH FUSE BLOCK

CAV

CIRC GAUGE COLOR TERMINAL

A1

A13FA

12

PK 3536304C1

A2

A13FA

12

PK 3536304C1

A3

A13FS

12

PK 3536304C1

A3#

A13FK

12

PK 3536304C1

A4

A12D

12

LTBL 3536304C1

B1 A13COG2 16

PK 3573312C1

B2

A22AA

12

RD 3573311C1

B2

A22AA

16

PK 3573312C1

B3

A39A

16

GY 3573312C1

B3

A98M

18

BK 3534164C1

B3*

A105

18

LTGN 3534164C1

B3@

A13

18

PK 3534164C1

B4

A12BB

18

LTBL 3534164C1

B4

A72F

16

OR 3573312C1

B4&

A72B

16

OR 3573311C1

B4&

A94AM

14

GY 3573311C1

C1 (A13FA)

3536304C1

C2 (A13FA)

3536304C1

C3 (A13FS)

3536304C1

C3# (A13FK)

3536304C1

C4

(A12D)

3536304C1

D1

-

-

-

-

D2

A97DF

16

PL 3573312C1

D2** A13BB

16

PK 3573312C1

D3

A13TA

16

PK 3573312C1

D3

A72AJ

16

OR 3573312C1

D4

A12A

18

LTBL 3534164C1

D4

A12B

20

LTBL 3535484C1

E1 (A13FA)

3536304C1

E2 (A13FA)

3536304C1

E3 (A13FS)

3536304C1

E3# (A13FK)

3536304C1

E4

(A12D)

3536304C1

F1

-

-

-

-

F2

A116M

18

GY 3534164C1

F2

A13BL1

18

PK 3534164C1

F3@@ A13BL1

18

PK 3515517C1

F3@

A13B

18

PK 3534164C1

F3@ A13BL1

18

PK 3534164C1

F4

-

-

-

-

G1# (A13FA)

3536304C1

G1#

A13FL

12

PK 3536304C1

G2 (A13FA)

3536304C1

G3 (A13FS)

3536304C1

G3# (A13FK)

3536304C1

G4

(A12D)

3536304C1

H1

-

-

-

-

H2

A88V

18

LTGN 3534164C1

H2 A13COG2 16

PK 3573312C1

H2

A13A

16

PK 3573312C1

H3@

A13A

18

PK 3534164C1

H3@@

A13A

18

RD 3534164C1

H4

-

-

-

-

J1-J4

-

-

-

-

CHK

DATE

CHAN GE

MJV042858OCT16 REVISED AND REDRAWN.

REV

R E FE R EN C E

C 93638F

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
12A

Figure 455 Connector Body Composite (1016)

455

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.37. CONNECTOR BODY COMPOSITE (1017), P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 8 (1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2

3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

% CRIMPED TOGETHER * IGNITION FEED WIRING # REMOTE START / STOP IGNITION FEED & IGNITION CENTRE PIN FEED ## N/ IDLE HEAT - CAB ** TRAILER TRACKS FOR SLEEPER & DAYCAB && ANTILOCK BRAKES W/ WABCO ! TRAILER SOCKET W/ SW CONTRLLED CENTER PIN !! BATTERY CENTER PIN SOCKET %% FOR RUSSIAN PROSTAR ^^ BATERY CENTER PIN SOCKET #### NO IDLE HEAT COIRING *** W/PEOPLE NET (DAY CAB) **** W/POWER REMOTE MODULE ### W/DAYCAB N/LOAD SHADDING

CAV

CIR

GAUGE COLOR TERMINAL

A1

A14NJ

12

RD 3536301C1

A2

A14JE

12

RD 3573311C1

A3 A94TT2

14

GY 3573312C1

A4

A14JD

12

RD 3573311C1

B1%% A14TA

16

RD 3573312C1

B1

A94AE

12

GY 3573311C1

B2

A14A

18

RD 3515517C1

B3

A94TT

14

GY 3573312C1

B4

A97VT

12

PL 3573311C1

C1 (A14NJ)

-

-

3536301C1

C2

-

-

-

-

C3

-

-

-

-

C4

-

-

-

-

D1

-

-

-

-

D2

-

-

-

-

D3

-

-

-

-

D4

-

-

-

-

E1 (A14NJ)

-

-

3536301C1

E2

A94AY

12

GY 3573311C1

E2&& A94AY

14

GY 3516158C1

E3

A13FS

12

PK 3573311C1

E4!

A94T

12

GY 3573311C1

E4& A94TV

12

GY 3573311C1

E4!! A94TC

12

GY 3573311C1

E4^^ A94T

10

GY 3573311C1

CAV

CIR

GAUGE COLOR TERMINAL

F1

A14U

16

RD 3573312C1

F1*** A14EA

14

RD 3516158C1

F1****

A20

16

LTGN 3573312C1

F2

A14HE

12

RD 3573311C1

F3

A97DF

16

PL 3573312C1

F4

A14JC

12

RD 3573311C1

F4### A14JC

10

RD 3573311C1

G1##

A75TP

18

LTGN 3515517C1

G2

-

-

-

-

G3

A13FH

18

PK 3573312C1

G3%#

A13FF

18

PK 3573312C1

G4

(A94TC)

-

-

3536299C1

G4&

A94TV

12

GY 3573311C1

H1

-

-

-

-

H2

A75TD

18

LTGN 3515517C1

H2#### A75TP

18

LTGN 3534164C1

H3

-

-

-

-

H4

-

-

-

-

J1

A75TR

18

LTGN 3515517C1

J2

A75T-GD 18

LTGN 3515517C1

J3&

A94T

12

GY 3573311C1

J3!

A94TB

12

GY 3573311C1

J3** A944TT1 12

GY 3573311C1

J4% A13-GFF 18

WH 3573312C1

J4

A12-G

18

WH 3573312C1

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F8-A

E1, F1

10

3534209C1 3536178C1 VEHICLE SENSOR MODULE

F8-B

E2, F2 30/15 3534213C1 3536182C1 TRACTOR ABS ECU

F8-C

E3, F3

5

3534208C1

-

REMOTE ENG CONT PTO MAXXFORCE

F8-D

E4, F4

30

3534213C1 3536182C1 TRAILER ABS ECU

F8-E

A1, B1

15

3534210C1 3536179C1 SKIRT LIGHTING

F8-F

A2, B2

30

3534213C1 3536182C1 TRANSMISSION - SEE NOTE 1

F8-F

A2, B2

20

3534213C1 3536182C1 INTERNATIONAL ENGINE ACTUATOR

F8-G

A3, B3

5

3534208C1

-

TRAILER TRACS

F8-H

A4, B4

30

3534213C1 3536182C1 ENGINE ECU

F8-H

A4, B4 25/10 3534213C1 3536182C1 INTERNATIONAL ENGINE ECM

RELAY LOCATION - CAVITY G3, G4, H4, J3, J4 G1, G2, J1, J2

PART NUMBER 3600329C1 3600329C1

DESCRIPTION TRAILER ABS ECU ICON ACCESSORY NO IDLE HEAT CONTROL

NOTE 1: W/ EATON AUTOSHIFT,ULTRASHIFT XMSN & MERITOR FREEDOMLINE XMSN

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
013

Figure 456 Connector Body Composite (1017)

456

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.38. CONNECTOR BODY COMPOSITE (1017), P. 13A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV A1% A1%

CIRC A72 A72CG

GAUGE COLOR TERMINAL

18

OR 3534164C1

18

OR 3534164C1

A1%* A72EC

18

A1%% A72F

16

OR 3534164C1 OR 3573312C1

A1@@ A12H

18

LTBL 3534164C1

A1&# A1@ A2%

A72AJ A12E A14SC

16

OR 3573312C1

18

LTBL 3534164C1

12

RD 3573311C1

A2% A72CC

12

A2%* A94TA

12

OR 3573311C1 GY 3573311C1

A2%% A72V

12

DKBL 3573311C1

A2&& A2&# A3#

A12BB A94AC A53AB

18

LTBL 3534164C1

12

GY 3573311C1

18

YL 3573312C1

A3# A53ABA

18

A3% A72CJ

18

YL 3573312C1 OR 3534164C1

A4# A52AB

18

YL 3534164C1

A4% A72CD

12

B1

-

-

B2

-

-

OR 3573311C1

-

-

-

-

B3

-

-

B4 A53ABA

18

C1%

A72A

12

-

-

YL 3534164C1

OR 3573311C1

C1% A14CM

12

RD 3573311C1

C1%* A94TC

16

C1&& A14BA

14

GY 3573312C1 RD 3573312C1

C1&# A72AD

12

C2% A72-G

18

C2% A72-GA

18

OR 3573311C1 WH 3573312C1 WH 3573312C1

C2% A11-GC

18

WH 3534164C1

C2%* A72-GB

18

C2%* A72-GC

18

C2%% A72-GA

16

C2 A12-GR

18

C2&# A72A-G

16

WH 3573312C1 WH 3573312C1 WH 3573312C1 WH 3534164C1 OR 3573312C1

C3** A50S

18

YL 3534164C1

C3% A14CN

12

RD 3573311C1

C4** A53-G

18

C4 A53-GBE 18

C4% A11-GD

18

GY 3534164C1 GY 3534164C1 WH 3534164C1

D1## A14SBB

18

RD 3534164C1

D1% A72CF

18

D2## A14SBC

12

D2% A72CB

12

OR 3534164C1 RD 3573311C1 OR 3573311C1

D3 A104BB

18

DKBL 3534164C1

D4

A9AD

18

GY 3534164C1

E1 A116L-G 18

WH 3534164C1

E2 A116LB

18

E3

-

-

E4

A97

20

GY 3534164C1

-

-

PL 3535484C1

F1## A14SBD

12

LTGN 3573311C1

F1% A14CL

12

RD 3516158C1

F1*@ A14CL

12

RD 3573311C1

F1*# A116LZ

18

F2## A14-GSD 18

GY 3534164C1 WH 3534164C1

F2% A11-GB

18

WH 3534164C1

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 8 (1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1
*@ AUX TRLR SOCKET CENTER PIN FEED %* W/ SW BATTERY FEED SOCKET CENTER && W/ BASE HARNESS, W/RUSSIAN CONTENT &# W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC # W/ HEADLIGHT WIRING W/TRIPMASTER ** W/ DAYCAB TRIPMASTER WIRING ## W/ TWO CUSTOMER ACCESSORY SW %% W/ ISO AUX TRLR SOCKET WRG N/SW @ SLEEPER ACCESSORY FEED W/BODY BUILDER WIRING @@ W/DAYCAB ACCESSORY FEED W/BODY BUILDER WIRING
W/OPTIONAL FUSE
CHART CONTINUED ON SHEET 13B

CHK

DATE

CHAN GE

REV

R E FE R EN C E

MJV040878AUG17 CIRC A12H WAS A12Q AT D 94106N

CAV A1@@.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
13A

Figure 457 Connector Body Composite (1017)

457

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.39. CONNECTOR BODY COMPOSITE (1017), P. 13B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CONTINUED FROM SHEET_13A

FUSE BLOCK 8 (1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

J H
G F
E D
C B
A 1 23 4

CAV

CIRC GAUGE COLOR TERMINAL

F2*# A116L

18

GY 3534164C1

F3

A97A

20

PL 3535484C1

F4

A13BB

16

PK 3573312C1

G1#% A14SAB

18

RD 3515517C1

G1&* A12CE

18

LTBL 3515517C1

G1% A72CE

18

OR 3515517C1

G1%# A14SAB

18

RD 3534164C1

G1&* A12CE

18

LTBL 3534164C1

G1% A72CE

18

OR 3534164C1

G2#% A14SAC

12

RD 3516158C1

A14CA

12

G2&*

A72CA

12

RD 3516158C1 OR 3516158C1

G2#% A14SAC

12

RD 3573311C1

G2&* A14CA

12

RD 3573311C1

G2% A72CA

12

OR 3573311C1

G3 A13BLT

18

PK 3534164C1

G4 A14BLT

14

RD 3573312C1

H1 A116U-G 18

WH 3534164C1

H2 A116UB

18

GY 3534164C1

H3

-

-

-

-

H4

-

-

-

-

J1#% A14SAD

12

LTGN 3516158C1

J1&* A12CF

14

LTBL 3516158C1

J1% A14CK

12

RD 3516158C1

J1*# A116UZ

18

GY 3515517C1

J1*# A116UZ

18

GY 3534164C1

J1#% A14SAD

12

LTGN 3573311C1

J1&# A12CF

14

LTBL 3573312C1

J1% A14CK

12

RD 3573311C1

J2#% A14-GSB 18

WH 3515517C1

J2&* A11-GA

18

WH 3515517C1

J2*# A116U

18

GY 3515517C1

J2#% A14-GSB 18

WH 3534164C1

J2&* A11-GA

18

WH 3534164C1

J2*# A116U

18

GY 3534164C1

J3 A58BLT

14

BN 3573312C1

J4 A13-GBM 18

WH 3534164C1

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

*# W/ 5TH WHEEL JAW UNLOCK & MONITOR #% W/ SINGLE CUSTOMER ACC SWITCH WRG &* W/ REFRIGERATOR PWR CONTROLLED SW % W/ AUX TRLR SOCKET CENTER PIN

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN C E

C 94106N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
13B

Figure 458 Connector Body Composite (1017)

458

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.40. CONNECTOR BODY COMPOSITE (1018), P. 14

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 9 (1018)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2 3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1

CAV

CIR

GAUGE COLOR TERMINAL

A1

A81C

12

LTGN 3573311C1

A2

A75AJB

16

LTGN 3573312C1

A3

-

-

-

-

A4@

A14BD

12

RD 3573311C1

B1

A14NB

12

RD 3573311C1

B2

A75AJC

18

LTGN 3534164C1

B3

A14KJ

12

RD 3573311C1

B4@

A14BE

16

RD 3573311C1

B4@ A14BR2

14

RD 3573311C1

C1

A81B

12

LTGN 3573311C1

C2 A14TR1A 16

RD 3515517C1

C3

-

-

-

-

C4

-

-

-

-

D1

A14MB

12

RD 3573311C1

D2

A14TRI

16

RD 3573312C1

D3

-

-

-

-

D4

-

-

-

-

E1

-

-

-

-

E2

-

-

-

-

E3

A14

12

RD 3573311C1

E4

A14BLT

14

RD 3573312C1

E4### A14CSB

16

RD 3573312C1

** N/ IDLE HEAT - CAB ## W/ REMOTE START / STOP * MUTUALLY EXCLUSIVE @ AUTO START/STOP **** W/MANUAL XMSN WIRING W/AUTO START STOP ### W/BENDIX LANE DEPART

CAV

CIR

GAUGE COLOR TERMINAL

A104AN

16

DKBL

F1##

3573312C1

A104AP

18

DKBL

F1**

A75TL

18

LTGN 3515517C1

F2**

A75TC

18

LTGN 3515517C1

F2## A104AJ

16

DKBL 3573312C1

F3

A14JAB

16

RD 3573312C1

F4

A14KL

12

RD 3573311C1

A104AL

16

DKBL

G1##

3573311C1

A104AK

16

DKBL

G1**

A75TK

18

LTGN 3515517C1

G2**

A75TD

18

LTGN 3515517C1

A104-G

18

G2##

A104-GA 18

WH 3573312C1
WH

G3*

A13BLT

18

PK 3515517C1

G4

A14BLT

14

RD 3573312C1

H1

A104AP

18

DKBL 3515517C1

H1@

A11-GR

18

WH 3515517C1

H1## A104AP

18

DKBL 3534164C1

H1**** A11-GR

18

DKBL 3534164C1

H2

A9RB

18

GY 3534164C1

H2@

A14BE

16

RD 3536295C1

H2**** A15XM

18

RD 3573312C1

H3

-

-

-

-

H4

-

-

-

-

J1

A104AR

18

DKBL 3515517C1

J1@

A104SR

18

DKBL 3515517C1

J2

A104-GA 18

WH 3534164C1

J2@

A104BC

18

DKBL 3534572C1

J2**** A104BC

18

DKBL 3534164C1

J3

A58BLT

14

BN 3516158C1

J4

A13-G8M 18

WH 3534164C1

FUSE LOCATION CAVITY RATING PART NUMBER

DESCRIPTION

FUSE

CIR BREAKER

F9-A

C1, D1

30

3534213C1

3536182C1 POWER WINDOW / DOOR - DRIVER

F9-B

C2, D2 7.5/3 3546109C1

3536177C1 ICON OR TRI-PAC

F9-C

E3, F3

10

3534209C1

3536178C1 INTERNATIONAL ENGINE AFTER TREATMENT

F9-D

E4, F4

20

3534211C1

3536180C1 INTERNATIONAL ENGINE ECM RELAY

F9-E

A1, B1

30

3534213C1

3536182C1 POWER WINDOW / DOOR PASSENGER

F9-F

A2, B2

5

3534208C1

-

NO IDLE HEAT CONDENSATION MODULE

F9-G

A3, B3

20

3534211C1

3536180C1 INTERNATIONAL ENGINE

F9-H

A4, B4

20

3534211C1

3536180C1 AUTO START/STOP REMOTE PWR MODULE

RELAY LOCATION - CAVITY PART NUMBER

DESCRIPTION

H1, H2, J1, J2

3600330C1

SEE NOTE 1

G1, G2, F1, F2

3600330C1

SEE NOTE 2

G3, G4, H4, J3, J4

3600329C1

INTERNATIONAL ENGINE

NOTE 1: REMOTE START / STOP RELAY # 1 / NO IDLE HEAT - VALVE # 1A RELAY NOTE 2: REMOTE START / STOP RELAY # 2 / NO IDLE HEAT - VALVE # 1B RELAY

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
014

Figure 459 Connector Body Composite (1018)

459

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.41. CONNECTOR BODY COMPOSITE (1018), P. 14A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV

CIRC GAUGE COLOR TERMINAL

A1

-

-

-

-

A2

A14MD

12

RD 3573311C1

A3

A14RA

12

RD 3573311C1

A4

A14RC

12

RD 3573311C1

B1

-

-

-

-

B2

A65BD

16

OR 3573312C1

B3

A19V

16

GY 3573312C1

B4# A14SAC

12

RD 3573311C1

B4## A14CK

12

RD 3573311C1

B4* A14CA

12

RD 3573311C1

C1

-

-

-

-

C2

A14RB

12

RD 3516158C1

C3

A14NE

12

RD 3573311C1

C4

A14NH

12

RD 3573311C1

D1

-

-

-

-

D2

A14SC

12

RD 3573311C1

D2

A72E

18

OR 3534164C1

D2

A72A

12

OR 3573311C1

D2## A14CM

12

RD 3573311C1

D2& A14BA

14

RD 3573312C1

D2&& A72AD

12

OR 3573311C1

D3# A14SA

18

RD 3534164C1

D3% A14SA

18

RD 3573312C1

D3% A14SB

18

RD 3573312C1

D3* A14CB

18

RD 3534164C1

D4## A14CL

12

RD 3573311C1

D4% A14SBC

12

RD 3573311C1

E1

-

-

-

-

E2

-

-

-

-

E3

A14NJ

16

RD 3573312C1

E4

A14NC

12

RD 3573311C1

F1

-

-

-

-

F2

-

-

-

-

F3& A14TA

16

RD 3515517C1

F3&& A94AE

12

GY 3516158C1

F4

A14A

20

PK 3535484C1

H1

-

-

-

-

H2

-

-

-

-

H3** A104AN

16

DKBL 3573312C1

H3** A104AP

18

DKBL 3573312C1

H4 A104AJ

16

DKBL 3573312C1

J1

-

-

-

-

J2

-

-

-

-

J3** A104AK

16

DKBL 3536295C1

J3** A104AL

16

DKBL 3536295C1

J4** A104-G

18

WH 3573312C1

J4** A104-GA 18

WH 3573312C1

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 1 (1018)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1 # W/ SINGLE CUSTOMER ACC SWITCH WRG % W/ TWO CUSTOMER ACCESSORY SW * W/ REFRIGERATOR PWR CONTROLLED SW ## W/ AUX TRLR SOCKET CENTER PIN FEED ** W/ WABCO RSC ABS W/FUSE & W/ BASE HARNESS, W/RUSSIAN CONTENT && W/ ISO 7638-2 ABS TRAIL TRLR SOCKET BOC

CHK
-

DATE
-

CHAN GE
INITIAL RELEASE.

REV

R E FE R EN C E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
14A

Figure 460 Connector Body Composite (1018)

460

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.42. CONNECTOR BODY COMPOSITE (1019), P. 15

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 10 (1019)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

C

E

G

J

1

2

3

4

B

D

F

H

CONNECTOR 3534572C1 BODY LOCK 3536085C1

C AV

CIR

GAUGE COLOR TERMINAL

A53ABA

18

A1*

A53AB

18

YL 3573312C1
YL

A1**

A72CJ

18

OR 3515517C1

A2

A52AB

18

YL 3534164C1

A2**

A72CD

12

OR 3573311C1

A3*** A92-GN1 18

WH 3536295C1

A3*** A92-GBQ 18

WH 3536295C1

A3@

A92H

18

TN 3534164C1

A3

A71C

18

OR 3534164C1

A3^

A71B

18

OR 3534164C1

A4*** A92A1

16

TN 3573312C1

A4

A71BD

16

OR 3573312C1

A4@

A92E

16

TN 3573312C1

A4

A71BA

16

OR 3573312C1

B1

-

-

-

-

B2

A53ABA

18

YL 3534164C1

B3

-

-

-

-

B4

A97F

16

PL 3573312C1

C1**

A14CN

12

RD 3516158C1

C1

A50S

18

YL 3534164C1

C2** A11-GD

18

WH 3515517C1

C2# A53-GBE 18

GY 3515517C1

C2**** A53-GBE 18

GY 3534164C1

C2

A53-GBE 18

GY 3534164C1

C3*** A92A18

16

TN 3573312C1

C3^

A71B

18

OR 3573312C1

C3^

A71

16

OR 3573312C1

* W/ TRIPMASTER @ ULTRASHIFT XMSN & STANDARD BATT ERY FEED ## W/ DUAL CUSTOMER ACCESSORY %% W/ 5TH WHEEL JAW AND MONITOR EFFECTS ^ W/ ALLISION TC10 TRANSMISSION ** AUXILARY TRAILER SOCKET *** W/ENG BODY BLDR W/REMOTE ENG W/ULTRASHIFT ****W/DAY CAB TRIPMASTER # W/SLEEPER TRIPMASTER ### BACKUP LIGHT W/ALLISON TC10 XMSN #### BACKUP LIGHT W/ALLISON TC10 XMSN & WORKLIGHT FEED @@ REFRIGERATOR PWR CONTROL @@@ W/5TH WHEEL JAW UNLOCK AND MONITOR EFFECTS

C AV

C IR

GAUGE COLOR TERMINAL

A 9 7FA

16

C3@

A71B

16

PL 3573312C1
OR

C4*** A92DN

18

TN 3573312C1

C4*** A92DN1

18

TN 3573312C1

C4### A92#165 18

TN 3515517C1

C4#### A92#165 18

TN 3534164C1

C4

A71-G

18

WH 3534164C1

C4@

A92F

18

TN 3534164C1

C4^ A92#165 18

TN 2003343C1

D1

-

-

-

-

D2

-

-

-

-

D3

-

-

-

-

D4

-

-

-

-

E1^

A92BT

18

RD 3534164C1

E2@@

A14CA

12

RD 3573311C1

E2**

A14CK

12

RD 3516158C1

E2

A14SAC

12

RD 3573311C1

E3

-

-

-

-

E4**

A14CL

12

RD 3516158C1

E4

A14SBC

12

RD 3573311C1

F1

A116L-G 18

WH 3515517C1

F1^

A14JF

16

RD 3573312C1

F1^

A1 4 HF

16

RD 3573312C1

F1^

A14JH

16

RD 3573312C1

F2&

A14RC

12

RD 3573311C1

F2%% A116LB

18

GY 3515517C1

F3

-

-

-

-

F4

A14NH

G1

RD 3573311C1

G1## A14SAB

18

RD 3534164C1

G1@@

A12CE

18

LTBL 3515517C1

G1**

A72CE

18

OR 3515517C1

G1%% A116LZ

18

GY 3515517C1

G2@@

A14CA

12

RD 3516158C1

G2**

A72CA

12

OR 3516158C1

G2## A14SAC

12

RD 3573311C1

G2%%

A116L

18

GY 3515517C1

G3

A14SBB

18

RD 3534164C1

G3**

A7 2 CF

18

OR 3515517C1

G4**

A72CB

12

OR 3516158C1

G4

A14SBC

12

RD 3573311C1

H1 @@@ A116U-G 18

WH 3534164C1

H1

A116U-G 18

WH 3515517C1

H2 @@@ A116UB

18

GY 3534164C1

H2

A116UB

18

GY 3515517C1

H3 @@@ A116L-G 10

WH 3534164C1

H4 @@@ A116LB

18

GY 3534164C1

J1**

A14CK

12

RD 3516158C1

J1@@

A1 2 CF

14

LTBL 3516158C1

J1## A14SAD

12

LTGN 3573311C1

J1%% A116UZ

18

GY 3515517C1

J2** A11-GA

18

WH 3515517C1

J2## A14-GSB 18

WH 3534164C1

J2%%

A116U

18

GY 3515517C1

J3**

A14CL

12

RD 3516158C1

J3@@@ A116LZ

18

GY 3515517C1

J3

A14SBD

12

LTGN 3573311C1

J4

A14-GSD 18

WH 3534164C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
015

Figure 461 Connector Body Composite (1019)

461

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.43. CONNECTOR BODY COMPOSITE (1019), P. 15A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CONTINUED FROM SHEET 015

FUSE LOCATION CAVITY RATING PART NUMBER

FUSE

CIR BREAKER

F10-A

E1, F1

-

-

-

F10-B

E2, F2

30

3435213C1

3536182C1

F10-C

E3, F3

-

-

-

F10-D

E4, F4

30

3435213C1

3536182C1

DESCRIPTION
5TH WHL JAW MONITOR - LOCK CUSTOMER ACCESSORY # 1 OPEN
CUSTOMER ACCESSORY # 2 / ICON

RELAY LOCATION - CAVITY PART NUMBER

A1, A2, B2, C1, C2

3600329C1

A3, A4, B4, C3, C4

3600329C1

G1, G2, H2, J1, J2

3600329C1

G3, G4, H4, J3, J4

3600329C1

DESCRIPTION TRIPMASTER HEADLIGHT INPUT
SEE NOTE 1 CUSTOMER ACCESSORY # 1 CUSTOMER ACCESSORY # 2

NOTE 1 - RELAY: EATON ULTRASHIFT XMSN IGN / FREEDOMLINE XMSN BACK-UP /ALLISON TC10 XMSN BACKUP RELAY

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 25FEB14 AE08058107

SHEET
15A

Figure 462 Connector Body Composite (1019)

462

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.44. CONNECTOR BODY COMPOSITE (1019), P. 15B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV

CIRC GAUGE COLOR TERMINAL

A1* A14KL

12

RD 3516158C1

A1* A14KL

12

RD 3573311C1

A2

A14HF

12

RD 3573311C1

A3## A13FE

18

PK 3573312C1

A3## A13FF

18

PK 3573312C1

A4

A13FL

12

PK 3573311C1

B1 A14BLT

14

RD 3573312C1

B2

A70BF

14

RD 3573312C1

B2

A 7 5 WA

14

RD 3573312C1

B3

-

-

-

-

B4

-

-

-

-

C1

A14JE

12

RD 3573311C1

C2

A14KH

16

RD 3573312C1

C3

A14MC

12

RD 3573311C1

C4 A13-GFE 18

WH 3573312C1

D1

A14A

18

RD 3534164C1

D2% A54XV

16

BN 3573312C1

D2

A14CN

12

RD 3573311C1

D3 A54-GXB 20

WH 3535484C1

D4

A54XV

16

BN 3573312C1

E1

A14JG

12

RD 3573311C1

E2* A14JF

12

RD 3573311C1

E2

A14HF

12

RD 3573311C1

E2* A14JH

12

RD 3573311C1

E3%

A54X

16

BN 3573311C1

E3% A54XA

16

BN 3573311C1

E4% A54XD

16

BN 3573312C1

E4

A54XD

16

BN 3515517C1

F1 A14CSB

16

RD 3515517C1

F1*# A14CSB

16

RD 3573312C1

F2

A92BT

18

RD 3534164C1

F3#

A71B

18

OR 3515517C1

F3& A92-GBQ 18

WH 3573312C1

F3& A92-GN1 18

WH 3573312C1

F4# A71BA

16

OR 3573312C1

F4** A71BD

16

OR 3573312C1

F4& A92A1

16

TN 3573312C1

G1

-

-

-

-

G2

-

-

-

-

G3

-

-

-

-

G4

A97F

16

PL 3573312C1

H1

A19A

18

GY 3534164C1

H2

A19

16

GY 3573312C1

H3#

A71

16

OR 3573312C1

H3#

A71B

18

OR 3573312C1

H3

A97FA

16

PL 3573312C1

H3& A92A18

16

TN 3573312C1

H4# A92#165 18

TN 3534164C1

H4** A92#165 18

TN 3534164C1

H4& A92DN

18

TN 3573312C1

H4& A92DN1

18

TN 3573312C1

J1

A19V

16

GY 3573312C1

J2 A19-GB

18

WH 3534164C1

J3

-

-

-

-

J4

-

-

-

-

J H
G F
E D
C B
A 1 23 4

FUSE BLOCK 10 (1019)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
CONNECTOR 3534572C1 BODY LOCK 3536085C1
3599541C1 ## W/ IGN FEED W/ RELAY 3 * W/ BATTERY FEED-STANDARD % W/ PROSTAR CUSTOMER SUPPLIED SKIRT LT # W/ BACK-UP WRG W/ALLISON TC10 XMSN ** W/ BACK-UP WRG W/TC10 XMSN & W/ ENGINE BODY BUILDER WRG *# W/ SMARTCRUISE W/BENDIX FUSION

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN C E

B 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SHEET
15B

Figure 463 Connector Body Composite (1019)

463

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.45. CONNECTOR BODY COMPOSITE (1020), P. 16

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FUSE BLOCK 11 (1020)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A
B
C 4
D 3
4 32 1 2
1
FE
CONNECTOR 3599540C1 BODY LOCK 3599541C1
% CRIMPED TOGETHER * W/ SINGLE PTO OVERLAY ** W/ DOUBLE PTO OVERLAY # W/ SINGLE CUSTOMER ACCESSORY @ W/ TIRE PRESSURE DISPLAY ## W/ PRODUCTIVITY DISPLAY @@ W/ INTERNATIONAL ENGINE & REMOTE
START / STOP %* W/ BENDIX ABS %# W/ WABCO ABS #* W/ REMOTE START / STOP %% MUTUALLY EXCLUSIVE *** STANDARD IGN FEED **** ENGINE ECM POWER W/ULTRASHIFT 3 ### REFRRIGERATOR POWER CONTROL #### W/STANDARD BATTFEED W/LOAD SHEDDING W/PDM

CAV

CIR

GAUGE COLOR TERMINAL

A1

A13FK

18

PK 3573312C1

A1*** A13AA

18

PK 3573312C1

A2**** A97VT1

14

VT 3573311C1

A2*** A97AA

18

VT 3573311C1

A3

-

-

-

-

A4

-

-

-

-

B1

A97VT

12

PL 3573311C1

B2

A13-GFK 18

WH 3515517C1

B3

-

-

-

-

B4

-

-

-

-

C1

A88VA

18

LTGN 3534164C1

C1

A12-GR

18

WH 3536295C1

C1

A70-GC

18

WH 3536295C1

C2

A88C

18

LTGN 3534164C1

C2

A70BF

14

RD 3516158C1

C3%**

A88V

18

LTGN 3573312C1

C3

A88VA

18

LTGN 3573312C1

C3

A88V

18

LTGN 3534164C1

C4

A88B

18

LTGN 3534164C1

D1

A9ZC

18

GY 3534164C1

D1

A70BB

14

RD 3516158C1

D2

A70C

14

RD 3516158C1

D2

A88A

18

LTGN 3534164C1

D3%**

A9ZB

18

GY 3573312C1

D3%**

A9ZC

18

GY 3573312C1

D3*

A9ZB

18

GY 3534164C1

D4

A88

18

LTGN 3534164C1

E1%

A14SA

18

RD 3573312C1

E1

A14SB

18

RD 3573312C1

E1#

A14SA

18

RD 3534164C1

E1### A14CB

18

RD 3515517C1

E2

A14NF

12

RD 3573312C1

E2#### AA14NF

12

RD 3573311C1

E3

A14HD

12

RD 3573312C1

E4%%

A13FK

18

PK 3573312C1

E4*** A13FH

18

PK 3573312C1

F1

A14NE

12

RD 3573311C1

F2

A14SE

18

PK 3534164C1

F2%@

A14SE

18

RD 3573312C1

F2

A22D

18

TN 3573312C1

F2##

A14A

20

PK 3535484C1

F3%

A75TR

18

LTGN 3536295C1

F3

A75T

18

LTGN 3536295C1

F4%*

A94V

18

GY 3534164C1

F4%#

A94V

14

GY 3516158C1

FUSE LOCATION CAVITY RATING

PART NUMBER

DESCRIPTION

FUSE

BREAKER

F11-A

E1, F1

5

3534208C1

N/A

CUSTOMER ACCESSORY SWITCH FEED

F11-B

E2, F2

5

3534208C1

N/A

DRIVER DISPLAY / SECONDARY DISPLAY

F11-C

E3, F3

5

3534208C1

N/A

ICON / NO - IDLE RELAY

F11-D

E4, F4

10

3534209C1

N/A

TRACTOR ABS ECU

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2

3600330C1

MERITOR FREEDOMLINE TRANSMISSION W/ ICON INTERNATIONAL ENGINE ACTUATOR

A3, A4, B3, B4

-

NOT USABLE FOR RELAY

C1, C2, D1, D2

3600330C1 PTO B

C3, C4, D3. D4

3600330C1 PTO A

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
016

Figure 464 Connector Body Composite (1020)

464

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.46. CONNECTOR BODY COMPOSITE (1020), P. 16A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/2010 LH FUSE BLOCK

CAV CIRC GAUGE COLOR TERMINAL

CONN

A1 A65AB

18

OR 3534164C1 3599540C1

A2 A65BD

16

OR 3573312C1 3599540C1

A3

-

-

-

-

-

A4

-

-

-

-

-

B1 A65BC

14

OR 3573312C1 3599540C1

B1 A65BF

16

OR 3573312C1 3599540C1

B1

A65B

16

OR 3573312C1 3599540C1

B2 A65-GW

18

WH 3515517C1 3599540C1

B3

-

-

-

-

-

B4

-

-

-

-

-

C1* A88VA

18

LTGN 3534164C1 3599540C1

C1& A12-GR

18

WH 3536295C1 3599540C1

C1& A70-GC

18

WH 3536295C1 3599540C1

C2* A88C

18

LTGN 3534164C1 3599540C1

C2& A70BF

14

RD 3516158C1 3599540C1

C3# A88V

18

LTGN 3534164C1 3599540C1

C3* A88V

18

LTGN 3573312C1 3599540C1

C4

A88B

18

LTGN 3534164C1 3599540C1

D1* A9ZC

18

GY 3534164C1 3599540C1

D1& A70BB

14

RD 3516158C1 3599540C1

D2* A88A

18

LTGN 3534164C1 3599540C1

D2& A70C

14

RD 3516158C1 3599540C1

D3# A9ZB

18

GY 3534164C1 3599540C1

D3* A9ZB

18

GY 3573312C1 3599540C1

D3* A9ZC

18

GY 3573312C1 3599540C1

D4

A88

18

LTGN 3534164C1 3599540C1

E1 A75AJC

18

LTGN 3534164C1 3599540C1

E2

-

-

-

-

-

E3

A14

12

RD 3573311C1 3599540C1

E4 A14TRI

16

RD 3573312C1 3599540C1

F1 A75AJB

16

LTGN 3573312C1 3599540C1

F2

-

-

-

-

-

F3 A14JAB

16

RD 3515517C1 3599540C1

F4 A14TRIA 16

RD 3515517C1 3599540C1

FUSE BLOCK 1 (1020)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
1 2 3 4 ABCD
E F 4 32 1
CONNECTOR 3599540C1 BODY LOCK 3599541C1
& W/ EOF T SOCKET IGN FEED * W/ DUAL PTO WIRING # W/ SINGLE PTO WIRING WITH FUSE

CHK

D ATE

CHAN GE

0638 14OCT14 INITIAL RELEASE.

REV

R EFER E NC E

A 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92715R 10SEP14 AE08058107

SH EE T
16A

Figure 465 Connector Body Composite (1020)

465

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.47. CONNECTOR BODY COMPOSITE (1021), (1022), P. 16B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PANEL LIGHT (1021)
(LOCATED BEHIND LIFT CONSOLE BOX PANEL)

14

7

8

1

CONNECTOR 3613769C1
@ W/2010 LH FUSE BLOCK W/ROLLTEK SEAT * W/ENHANCED VCM FEATURE % W/REFRIGERATOR PWR CONTROLLED SW %% W/SINGLE CUSTOMER ACC SW # W/ALLISON TC10 XMSN ## W/AUTOSHIFT OR ULTRASHIFT PLUS XMSN

CAV CIRC GAUGE COLOR TERMINAL

1 A62DA 16 DK BL 3613770C1

2 A62DH 18 DK BL 3613771C1

3%% A62DJ 18 DK BL 3613771C1

3% A62B

18 DK BL 3613771C1

4 A62A

18 DK BL 3613771C1

5 A62DK 18 DK BL 3613771C1

6* A63DF 18 DK BL 3613771C1

6@ A62DF 18 DK BL 3613771C1

7# A62BE 18 DK BL 3613771C1

7## A62DC 18 DK BL 3613771C1

8 A62BB 18 DK BL 3613771C1

9* A62DK 18 DK BL 3613771C1

9@ A62A

18

RD 3613771C1

10 A62DD 18 DK BL 3613771C1

11 A62DE 18 DK BL 3613771C1

12 A62DG 18 DK BL 3613771C1

13 A62DF 18 DK BL 3613771C1

14 A62DJ 18 DK BL 3613771C1

GROUND (1022) (LOCATED BEHIND LIFT CONSOLE BOX PANEL)

14

7

8

1

CONNECTOR 3613769C1
* DAYCAB,PEOPLENET PMG, W/OIL TEMP W/FUSE # DRIVECAM W/BREAKER

CAV CIRC GAUGE COLOR TERMINAL

1 A11-GBA 14

WH 3613770C1

2 A13-GBK 18

WH 3613771C1

3 A92-GBQ 18

WH 3613771C1

3* A11-GB

14

WH 3613770C1

4 A86-GBB 14

WH 3613770C1

5 A11-GBE 18

WH 3613771C1

5 A53-GBE 18

GY 3613771C1

5 A11-GBH 16

WH 3613770C1

5 A11-GBE 16

WH 3613770C1

5 A11-GBC 18

WH 3613771C1

5 A11-GBH 18

WH 3613771C1

5 A11-GBE 14

WH 3613770C1

6 A11-GBE 16

WH 3613770C1

6 A11-GBH 18

WH 3613771C1

6 A11-GBD 18

WH 3613771C1

6 A11-GBE 14

WH 3613770C1

7 A58-GBG 16

WH 3613770C1

8 A62-GBN 18

WH 3613771C1

9 A75-GBM 18

WH 3613771C1

10 A54-GXE 16

WH 3613770C1

11 A13-GBP 18

WH 3613771C1

11* A11-GA

16

WH 3613770C1

12 A13-GBP 18

WH 3613771C1

12# A11-G

18

WH 3613771C1

13 A11-GBP 18

WH 3613771C1

14 A11-GBP 18

WH 3613771C1

CHK

D ATE

C HA N GE

MJV042858OCT16 REVISED AND REDRAWN.

REV

R E FE RE NC E

C 93638F

DRAWN

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

92715R 19SEP14 AE08058107

SHEET
16B

Figure 466 Connector Body Composite (1021), (1022)

466

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.48. CONNECTOR BODY COMPOSITE (1023), (1024), P. 17

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

GROUND (1023) (LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

1 A11-GCB 12

1 A11-GCB 14

2

A56-GT

18

3

A17-GC

18

WH 3612307C1 WH 3613770C1 WH 3613771C1 WH 3613771C1

14

7

3% A104-G

16

3%% A17-G

16

WH 3613770C1 WH 3613770C1

4

A97-GA

18

WH 3613771C1

4@

A97-G

20

WH 3613771C1

5

A78-GA

16

WH 3613770C1

6

A78-GB

16

WH 3613770C1

7

A19-GB

18

WH 3613771C1

8** A67-G

18

WH 3613771C1

8* A67-GK

18

WH 3613771C1

8@* A11-GC

14

WH 3613770C1

8

1

9

A54-GX

16

10 A65-GW

18

WH 3613770C1 WH 3613771C1

CONNECTOR 3613769C1

11#& A72-GA

16

11&# A72A-G

16

WH 3613770C1 OR 3613770C1

* W/EATON VORAD VS-400 @ PREDICTIVE CRUISE CONTROL WIRING

11## A72-GA

18

11# A72-GC

18

** W/COLLISION WARNING-VORAD(EVT-300)

12 A11-GR

14

# TRLR SOCKET W/SW CONTROLLED CENTER PIN ## W/AUXILIARY TRAILER SOCKET % W/ULTRASHIFT XMSN

13 A11-GC

14

13@* A17-GC

18

%% W/MANUAL XMSN

14&& A72-GB

18

@* MOBILEYE C2-170 PREWIRE W/FUSE #& ISO AUX TRLR SOCKET WRG N/SW W/FUSE

14&# A72A-GA 18

&# ISO 7638-2 ABS TRAIL TRLR SOCKET BOC W/FUSE

&& ISO AUX TRLR SOCKET WRG W/CIRC BRKR

WH 3613771C1 WH 3613771C1 WH 3613770C1 WH 3613770C1 WH 3613771C1 WH 3613771C1 OR 3613771C1

J1939 SPLICE (1024)
(LOCATED IN INSTRUMENT PANEL CENTER)
AM BL CK DJ EH FG
CONNECTOR 3601838C1 * W/ALLISON TC10 TRANSMISSION # W/ROLLTEK SEAT WIRING & POWERTRAIN J1939 WRG BENDIX ABS W/AUTO XMSN % POWERTRAIN J1939-250K WRG
SECONDARY INSTRUMENT CLUSTER W/LDW

CAV

CIR

GAUGE COLOR TERMINAL

A A5RF(-) 18

GN 3534164C1

A& A5H(-)

18

GN 3534164C1

B* A5FA(-) 18

GN 3534164C1

B# A5V(-)

18

GN 3534164C1

B@ A5(-)

18

GN 3534164C1

C A5RH(-) 18

LTGN 3534164C1

D A5RH(-) 18

LTGN 3534164C1

E A5J(-)

18

GN 3534164C1

F A5RJ(-) 18

GN 3534164C1

F% A5RM(-) 18

GN 3534164C1

G A5RJ(+) 18

YL 3534164C1

G% A5RM(+) 18

YL 3534164C1

H A5J(+)

18

YL 3534164C1

J A5RH(+) 18

YL 3534164C1

K A5RH(+) 18

YL 3534164C1

L* A5FA(+) 18

YL 3534164C1

L# A5V(+)

18

YL 3534164C1

L@ A5(+)

18

YL 3534164C1

M A5RF(+) 18

YL 3534164C1

M& A5H(+)

18

YL 3534164C1

CHK

DATE

CHAN GE

MJV042858OCT16 REVISED AND REDRAWN.

REV

R E FE R EN CE

G 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
017

Figure 467 Connector Body Composite (1023), (1024)

467

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.49. CONNECTOR BODY COMPOSITE (1025), (1026), (1027), P. 18

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
J1939 SPLICE (1025)
(LOCATED IN INSTRUMENT PANEL CENTER)
AM BL CK DJ EH FG
CONNECTOR 3601838C1 BODY LOCK 3601839C1
* W/ TELEMATICS # W/ FDT SYSTEM FOR DAYCAB @ W/ 2010 LH FUSE BLOCK ** W/DAY CAB FDT SYSTEM *** MOBILEYE C2-170 PREWIRE

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

A A5RD(-) 18

GN 3534164C1

B A5HA(-) 18

GN 3534164C1

B** A5FD(-) 18

GN 3534164C1

B*** A5A(-)

18

GN 3534164C1

C A5RE(-) 18

LTGN 3534164C1

D A5RE(-) 18

LTGN 3534164C1

E* A5K(-)

18

GN 3534164C1

E# A5FD(-) 18

GN 3534164C1

E@ A5M(-)

18

GN 3534164C1

E@ A5U(-)

18

GN 3534164C1

E@ A5BE(-) 18

GN 3534164C1

F A5RF(-) 18

GN 3534164C1

G A5RF(+) 18

YL 3534164C1

H* A5K(+)

18

YL 3534164C1

H# A5FD(+) 18

YL 3534164C1

H@ A5M(+)

18

YL 3534164C1

H@ A5U(+)

18

YL 3534164C1

H@ A5BE(+) 18

YL 3534164C1

J A5RE(+) 18

YL 3534164C1

K A5RE(+) 18

YL 3534164C1

L A5HA(+) 18

YL 3534164C1

L** A5FD(+) 18

YL 3534164C1

L*** A5A(+)

18

YL 3534164C1

M A5RD(+) 18

YL 3534164C1

J1939 SPLICE (1026)
(LOCATED IN INSTRUMENT PANEL CENTER)
AM BL CK DJ EH FG
CONNECTOR 3601838C1 BODY LOCK 3601839C1
* W/ ALL OPTIONS & N/ ABS OR COMPASS @ W/ SECONDARY DISPLAY & TIRE PRESSURE # W/ J1939 250K POWERTRAIN WIRING

CAV

CIR

GAUGE COLOR TERMINAL

A A5RB(-) 18

GN 3534164C1

A* A5R(-)

18

GN 3534164C1

A# A5H(-)

18

GN 3534164C1

B A5P(-)

18

GN 3534164C1

C A5RC(-) 18

LTGN 3534164C1

D A5RC(-) 18

LTGN 3534164C1

E@ A5L(-)

18

GN 3534164C1

E* A5L(-)

20

LTGN 3535484C1

F A5RD(-) 18

GN 3534164C1

G A5RD(+) 18

YL 3534164C1

H@ A5L(+)

18

YL 3534164C1

H* A5L(+)

20

YL 3535484C1

J A5RC(+) 18

YL 3534164C1

K A5RC(+) 18

YL 3534164C1

L A5P(+)

18

YL 3534164C1

M A5RB(+) 18

YL 3534164C1

M* A5R(+)

18

YL 3534164C1

M# A5H(+)

18

YL 3534164C1

GROUND (1027) (LOCATED IN INSTRUMENT PANEL CENTER)

7

14

CHK

DATE

1

8

CONNECTOR 3613769C1

CHANGE

REV

RE FER EN CE

MJV041888MAY16 REVISED AND REDRAWN. F 93366L

CAV CIRC GAUGE COLOR TERMINAL

1

A11-G

14

WH 3613770C1

2 A11-GJ6 18

WH 3613771C1

3 A11-GJ7 18

WH 3613771C1

4 A11-GAD 18

WH 3613771C1

5 A11-GAE 18

WH 3613771C1

6 A11-GAF 18

WH 3613771C1

7 A11-GAG 18

WH 3613771C1

8 A11-GAH 18

WH 3613771C1

9 A11-GAJ 18

WH 3613771C1

10 A11-GLT 16

WH 3613770C1

11 A11-GW

16

WH 3613770C1

12 A11-GAT 18

WH 3613771C1

13 A11-GTA 16

WH 3613770C1

14 A64-GA

16

WH 3613770C1

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
018

Figure 468 Connector Body Composite (1025), (1026), (1027)

468

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.50. CONNECTOR BODY COMPOSITE (1028), (1035), P. 18A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 TERM RESISTOR (1028)

PDC FOR DFM (1035)

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A5RM(+) 18

YL 1661875C1 3568570C1

A A5H(+)

18

YL 1661875C1 3568570C1

B

PLUG

-

-

2025431C1

-

C A5RM(-) 18

GN 1661875C1 3568570C1

C A5H(-)

18

GN 1661875C1 3568570C1

A B CD E 12
11 10
9 8
7 6
5 4
3 2
1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A1 A94TE

16

GY 2033819C1 1652325C1

A2

PLUG

-

-

-

-

A3 A11-GAE 18

WH 2033819C1 3517771C1

A4 A71BU

16

OR 2033819C1 1652325C1

A5

PLUG

-

-

-

-

A6 A11-GAG 18

WH 2033819C1 3517771C1

A7 A64TLA

16

YL 2033819C1 1652325C1

A8

PLUG

-

-

-

-

A9 A11-GAJ 18

WH 2033819C1 3517771C1

B1

A14T

16

RD 2033819C1 1652325C1

B2

PLUG

-

-

-

-

B3 A14AE

16

RD 2033819C1 1652325C1

B4 A71BA

16

OR 2033819C1 1652325C1

B5

PLUG

-

-

-

-

B6 A14AG

16

RD 2033819C1 1652325C1

B7 A64TL1

16

YL 2033819C1 1652325C1

B8

PLUG

-

-

-

-

B9 A14AJ

16

RD 2033819C1 1652325C1

B10 PLUG

-

-

-

-

B11 A94YB

16

GY 2033819C1 1652325C1

B12 A94YA

16

GY 2033819C1 1652325C1

C1

A70T

16

OR 2033819C1 1652325C1

C2

PLUG

-

-

-

-

C3 A11-GAD 18

WH 2033819C1 3517771C1

C4 A58LMA

16

BN 2033819C1 1652325C1

C5

PLUG

-

-

-

-

C6 A11-GAF 18

WH 2033819C1 3517771C1

C7 A58RMA

16

BN 2033819C1 1652325C1

C8

PLUG

-

-

-

-

C9 A11-GAH 18

WH 2033819C1 3517771C1

C10 PLUG

-

-

-

-

CONNECTOR 6107899C92 BODY LOCK 1667771C1

CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

C11 A14K 16 WH 2033819C1 1652325C1

C12 A14KA 16 RD 2033819C1 1652325C1

D1 A70C 18 OR 2033819C1 3517771C1

D2 PLUG -

-

-

-

D3 A14AD 16 RD 2033819C1 3517771C1

D4 A58LM 16 BN 2033819C1 1652325C1

D5 PLUG -

-

-

-

D6 A14AF 16 RD 2033819C1 1652325C1

D7 A58RM 16 BN 2033819C1 1652325C1

D8 PLUG -

-

-

-

D9 A14AH 16 RD 2033819C1 1652325C1

D10 PLUG -

-

-

-

D11 A14J 16 RD 2033819C1 1652325C1

D12 A14AJ 16 RD 2033819C1 1652325C1

E1 A14D 16 RD 2033819C1 1652325C1

E2 A14AD 16 RD 2033819C1 3517771C1

E3 A14E 16 RD 2033819C1 1652325C1

E4 A14AE 16 RD 2033819C1 1652325C1

E5 A14F 16 RD 2033819C1 1652325C1

E6 A14AF 16 RD 2033819C1 1652325C1

E7 A14G 16 RD 2033819C1 1652325C1

E8 A14AG 16 RD 2033819C1 1652325C1

E9 A14HC 16 RD 2033819C1 1652325C1

E10 A14AH 16 RD 2033819C1 1652325C1

E11 A94TMA 16 GY 2033819C1 1652325C1

E12 A94TM 16 GY 2033819C1 1652325C1

CHK

DATE

CHAN GE

0488 18AUG15 ADDED R/D 1028.

REV

R E FE R EN CE

C 93248T

DRAWN
310615
RELEASE NO.
92447S

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

22MAY13 AE08058107

SHEET
18A

Figure 469 Connector Body Composite (1028), (1035)

469

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.51. CONNECTOR BODY COMPOSITE (1100M), (1101M), (1110M), P. 18B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
KEY SWITCH CONNECTOR (1100M)
(LOCATED IN INSTRUMENT PANEL)

CHAPTER 14
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
SWITCH PACK CONNECTOR (1101M)
(LOCAYED IN INSTRUMENT PANEL CENTER)

A

D

B C

CONNECTOR 3546518C1 BODY LOCK 3546519C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

A15

18

RD 1661208C1

B

A17H

16

PK 1661208C1

B* A17HA

16

PK 1661208C1

B% A149H

16

GY 1661208C1

C

A12

18

LTBL 1661208C1

C** A149

GY

18

1661208C1

LTBL

D

A13F

18

PK 1661208C1

D&

A13F

16

PK 1661208C1

D@ A13DB

18

PK 1661208C1

D% A149F

18

GY 1661208C1

* W/ MANNUAL XMSN & W/ REMOTE START-STOP @ W/ THEFT DETERENT ** W/ 2010 LH,W/ GEN 4,VCM % W/500K BAUD RATE

D

C

B

E

A

F

CONNECTOR 2031871C1 BODY LOCK 2031873C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A A11-GKD 18

WH 1661261C1

B

A12F

18

LTBL 1661261C1

C

A62DB

18

DKBL 1661261C1

D* A3AA(+) 20

DKBL 3544254C1

D A3A(+)

18

DKBL 1661261C1

E* A3AA(-) 20

GY 3544254C1

E A3A(-)

18

GY 1661261C1

F

-

-

-

-

* W/ POWER DOOR LOCK & WINDOWS

AUX TRAILER SOCKET SWITCH CONNECTOR (1110M)
(LOCAYED IN INSTRUMENT PANEL CENTER)

10

8

3

6

2B

5B

1

4

9

7

* TRAILER SOCKET W/ SWITCH CONTROLLED CENTER PIN
# W/ AUX ISO TRAILER SOCKET @ W/ 2010 LH FUSE BLOCK

CAV CIRCUIT GAUGE COLOR TERMINAL

1

A72D

18

OR 1661224C1

2B A109C

18

GY 1661224C1

2B* A72EB

18

OR 1661224C1

2B# A72B

16

OR 1661226C1

3* A72ED

18

OR 3541250C1

3# A72FA

18

OR 1661226C1

3

A72C

18

OR 1661224C1

3* A72EC

18

OR 3541250C1

3#

A72F

16

OR 1661226C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7

A72B

14

OR 1661226C1

7* A72ED

18

OR 1661224C1

7# A72FA

18

OR 1661224C1

8 A62-DG

18

WH 1661224C1

8@ A62-DG

18

DKBL 1661224C1

9

A72-G

18

WH 1661224C1

9# A92-GB

18

WH 1661224C1

10 A72-GB

18

WH 1661224C1

CHK

D ATE

CHANGE

MJV041878MAY16 ADDED CIRC A149H AND

A149F IN R/D 1100M.

REV

R EFER E NC E

D 93366L

D R AW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAY14 AE08058107

SH EE T
18B

Figure 470 Connector Body Composite (1100M), (1101M), (1110M)

470

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.52. CONNECTOR BODY COMPOSITE (1111M), (1112), (1112M), (1113), (1113M), P. 19

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PANIC BUTTON (1111M)
(LOCATED IN INSTRUMENT PANEL CENTER)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B* A98NS

18

BK 1661224C1

2B# A11-GBC 18

WH 1661224C1

3#

A98J

18

BK 1661224C1

3*

A98Z

18

BK 1661224C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7# A62SDA

18

DKBL 1661224C1

7* A98NL

18

BK 1661224C1

A62SDA

18

DKBL

8#

3541250C1

A62DH

18

DKBL

8* A62DH

18

DKBL 1661224C1

9

-

-

-

-

10# A11-GBD 18

WH 1661224C1

10* A11-GAP 18

WH 1661224C1

* W/ TELEMATICS ALERT SWITCH # W/ QUALCOMM PANIC BUTTON

SPARE #1 (1112)
(LOCATED NEAR DRIVER SEAT)

B

CONNECTOR 1661260C1

A BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL

A 3C79B 18

GY 1661262C1

B 3C9BC 18

GY 1661262C1

SPARE #2 (1113)
(LOCATED NEAR PASSENGER SEAT)

B

CONNECTOR 1661260C1

BODY LOCK 1661264C1
A

CAV CIR GAUGE COLOR TERMINAL

A 3C79C 18

GY 1661262C1

B 3C9BD 18

GY 1661262C1

SPARE # 1 (1112M)
(LOCATED IN INSTRUMENT PANEL CENTER)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CAV CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B A14SA

18

RD

1661224C1

2B A14CB

18

RD

1661224C1

3

A14SAA 18

RD

3541250C1

3

A14SAB 18

RD

3541250C1

3

AJMA

18

RD

3541250C1

3

A12CE

18

LTBL 3541250C1

4

-

-

-

-

5B -

-

-

-

6

-

-

-

-

7

A14SAA 18

RD

1661224C1

7

AJMA

18

RD

1661224C1

8

A62DJ

18

DKBL 1661224C1

9

A14-GSA 18

WH

1661224C1

9

A11-GB 18

WH

1661224C1

10 -

-

-

-

SPARE # 2 (1113M)
(LOCATED IN INSTRUMENT PANEL CENTER)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B A14SB

18

RD 1661224C1

A14SBA

18

3

A14SBB

18

RD 3541250C1 RD 3541250C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7 A14SBA

18

RD 1661224C1

8

A62DK

18

DKBL 1661224C1

9 A14-GSC 18

WH 1661224C1

10

-

-

-

-

CHK

D ATE

CHANGE

REV

REFERENCE

0488 19MAY14 ADDED R/D'S 1112 AND C 92447S

1113.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SH EE T
019

AN D 1 1 1 3 M , M O VE D CO N N 1 1 1 0 M

Figure 471 Connector Body Composite (1111M), (1112), (1112M), (1113), (1113M)

471

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.53. CONNECTOR BODY COMPOSITE (1114M), (1115M), (1116M), (1117M), P. 20

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

1* A104SS

18

DKBL 1661224C1

SLEEPER CONTROL ENABLE SWITCH (1114M)
(LOCATED IN INSTRUMENT PANEL CENTER)

2B A11-GT

18

A11-GT

2B*

18

A11-GS

2B* A11-GAM 18

WH 3541250C1 WH 3541250C1 WH 3541250C1

2B# A104

18

DKBL 1661224C1

10

8

3

6

3

A9RA

18

GY 1661224C1

3* A104SP

18

DKBL 1661224C1

4

-

-

-

-

2B

5B

5B A104A

18

DKBL 1661224C1

CONNECTOR 3520850C1

6 A104AD

18

DKBL 1661224C1

7* A104SR

18

DKBL 1661224C1

1

4

7* A104BC

18

DKBL 1661224C1

* W/ AUTO START STOP

8@ A63DF

18

DKBL 1661224C1

9

7

@ W/ REMOTE START STOP

8* A62DF

18

DKBL 1661224C1

# W/ 2010 LH FUSE BLOCK

9

-

-

-

-

10 A63-G

18

WH 1661224C1

10* A11-GT

18

WH 3541250C1

10* A11-GT

18

WH 1661224C1

10 3
2B
1 9
10 3 2B
1 9

ENGINE PRE HEAT

(1115M)

(LOCATED IN INSTRUMENT

8

PANEL CENTER)

6

5B

CONNECTOR 3520850C1 4

7

% CRIMPED TOGETHER

TRI-PAC
(1116M)
8 (LOCATED IN INSTRUMENT
PANEL CENTER)
6

5B

CONNECTOR 3520850C1

4 7

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B A75TN

18

LTGN 1661224C1

3

A75TF

18

LTGN 1661224C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

A75TE 7%
A75TF

18

LTGN

3541250C1

18

LTGN

8

A62DF

18

DKBL 1661224C1

9

A75TM

18

LTGN 1661224C1

10 A75T-GC 18

LTGN 1661224C1

CAV

CIR

GAUGE COLOR TERMINAL

1 A14TRIA 16

RD 1661226C1

2B A77SBY

16

LTGN 1661226C1

3 13TRIA

16

PK 1661226C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7

-

-

-

-

8

A62DF

18

DKBL 1661224C1

9

-

-

-

-

10 A62-GBN 18

WH 1661224C1

10 3 2B
1 9

BEACON LIGHT

8

(1117M) (LOCATED IN INSTRUMENT

PANEL CENTER)
6

5B

CONNECTOR 3520850C1

4 7

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B A13BL1

18

PK 1661224C1

A13BL2

3

18

A13BLT

PK 3541250C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7 A13BL2

18

PK 1661224C1

8

A62DK

18

DKBL 1661224C1

9 A13-GBL 18

WH 1661224C1

10

-

-

-

-

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED CIRC A104BC,

E 93366L

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

A11-GAM AND A11-GT IN R/D 1114M.

61802Y 11MAR09 AE08058107

020

Figure 472 Connector Body Composite (1114M), (1115M), (1116M), (1117M)

472

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.54. CONNECTOR BODY COMPOSITE (1118M), (1119F), (1119M), (1120M), P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
COGNEX DEPART (1118M)
(LOCATED IN INSTRUMENT PANEL CENTER)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

1 A11COG1 18

WH 1661224C1

2B A67COG

18

WH 1661224C1

3 A11COG3 18

WH 1661224C1

3 A67COG1 18

WH 1661224C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7

A67EN

16

TN 1661224C1

8

A67NA

16

TN 1661224C1

9 A13COG1 16

PK 1661224C1

10 A13COG3 16

PK 1661224C1

10 A11COG

18

WH 1661224C1

AUX AUDIO INPUT (1119F)

BA
CD
CONNECTOR 1667529C1 BODY LOCK 1667530C1
BENDIX DEPART (1119M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

10

9

1

5

2

6

3

7

4

8

12

11

CAV

CIR

GAUGE COLOR TERMINAL

A

A86COM

18 LT GN 1661262C1

B

A86GND

18 LT GN 1661262C1

C A86LAUD

18 LT GN 1661262C1

D AF86RAUD 18 LT GN 1661262C1

CAV

CIR

GAUGE COLOR TERMINAL

1 A67COG1 18

GY 1661224C1

2 A11COG1 18

WH 1661224C1

3

-

-

-

-

4 A67COG2 18

GY 1661224C1

5

-

-

-

-

6

-

-

-

-

7

-

-

-

-

8

-

-

-

-

9

A67EN

16

TN 1661224C1

10 A13COG3 16

PK 1661224C1

11 A67NA

16

PL 1661224C1

12 A13COG1 16

PK 1661224C1

CONNECTOR 3928059C1
TRLR SPARE #1 (1120M)

10

9

1

5

2

6

3

7

4

8

12

11

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B

A12B

18 LT BL 1661224C1

3* A72JMAA 18

RD 3541250C1

3* A72CE

18

OR 3541250C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7 A72JMAA 18

RD 1661224C1

8

A62B

18 DK BL 1661224C1

9 A11-GG

18

WH 1661224C1

10

-

-

-

-

CONNECTOR 3520850C1

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)

CHK

DATE

CHAN GE

REV

R E FE R EN C E

DRAWN

0488 19MAY14 ADDED R/D 1119F,1119M, F 92447S

300422
RELEASE NO.

1120M AND MVD R/D1200,1210,1215,1220,1230. 61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
021

Figure 473 Connector Body Composite (1118M), (1119F), (1119M), (1120M)

473

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.55. CONNECTOR BODY COMPOSITE (1121M), (1122M), (1123M), (1124M), P. 21A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRLR SPARE #2 (1121M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CAV CIRC GAUGE COLOR TERMINAL

8

10

1

-

2B

A12C

-

-

-

18 LT BL 1661224C1

6

3

5B

2B

3* A72JMBB 18

3* A72CF

18

4

-

-

RD 3541250C1

OR 3541250C1

-

-

5

-

-

-

-

6

-

-

-

-

4

1

7 A72JMBB 18

RD 1661224C1

8

A62C

18 DK BL 1661224C1

7

9

9 A11-GJ

18

WH 1661224C1

10

-

-

-

-

CONNECTOR 3520850C1

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)

TRLR SPARE #2 (1122M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

8

10

6

3

5B

2B

4

1

7

9

CAV CIRC GAUGE COLOR TERMINAL

1

-

-

-

-

2B

A12E

18 LT BL 1661224C1

3* A72JMCC 18

RD 3541250C1

3* A72CJ

18

OR 3541250C1

4

-

-

-

-

5

-

-

-

-

6

-

-

-

-

7 A72JMCC 18

RD 1661224C1

8

A62E

18 DK BL 1661224C1

9 A11-GK

18

WH 1661224C1

10

-

-

-

-

CONNECTOR 3520850C1

* AUXILIARY TRAILER SOCKET (SLEEPER CAB)

TRLR SPARE #3

(1123M)

8

10 (LOCATED ON LEFT FRAME

RAIL BEHIND CAB)

6

3

SLEEPER NO IDLE ENGINE HEAT (1124M)

8

10

6

3

5B

2B

5B

2B

4

1

7

9

4

1

7

9

CONNECTOR 3520850C1

CAV CIRC GAUGE COLOR TERMINAL

1

-

-

-

-

2B

A12D

18 LT BL 1661224C1

3 A72JMDD 18

RD 3541250C1

3

A72CG

18

OR 3541250C1

4

-

-

-

-

5

-

-

-

-

6

-

-

-

-

7 A72JMDD 18

RD 1661224C1

8

A62D

18 DK BL 1661224C1

9 A11-GL

18

WH 1661224C1

10

-

-

-

-

CHK

D ATE

C HA N G E

0488 20MAY14 INITIAL RELEASE.

REV

R EFER E NCE

A 92447S

CONNECTOR 3520850C1

CAV CIRC GAUGE COLOR TERMINAL

1

-

-

-

-

2B A75AF

18 LT GN 1661224C1

3

A75HB

18 LT GN 1661224C1

4

-

-

-

-

5

-

-

-

-

6

-

-

-

-

7* A75AR

18 LT GN 3541250C1

7* A75AT

18 LT GN 3541250C1

8*

A62J

18 DK BL 3541250C1

8* A62AA

18 DK BL 3541250C1

9

A75AG

18 LT GN 1661224C1

10* A75-GAS 10* A75HA

18 18

LT GN 3541250C1 *SLPR WRG W/NO
LT GN 3541250C1 IDLE DASH SW

DRAWN
310615
RELEASE NO.
90656P

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

22MAY13 AE08058107

SHEET
21A

Figure 474 Connector Body Composite (1121M), (1122M), (1123M), (1124M)

474

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.56. CONNECTOR BODY COMPOSITE (1125M), (1126M), (1127M), (1200), P. 21B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

10 3 2B
1

SLEEPER NO IDLE COOL (1125M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

8 6 5B

CONNECTOR 3520850C1

4

CAV CIRC GAUGE COLOR TERMINAL

1

-

-

-

-

2B A77NE 18 LT GN 1661224C1

3

-

-

-

-

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7 A75AT 18 LT GN 3541250C1

7 A75HB 18 LT GN 3541250C1

8 A62AA 18 DK BL 1661224C1

9 A77NF 18 LT GN 1661224C1

10 A75HA 18 LT GN 1661224C1

9

7

BENDIX DEPART (1126M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

ROLLTEK (1127M) (LOCATED BELOW DRIVER SEAT)

10 3 2B
1 9

8 6 5B
CONNECTOR 3520850C1
4 7

10 3 2B
1 9

8 6 5B
CONNECTOR 3520850C1
4 7

CAV

CIR

GAUGE COLOR TERMINAL

1 A11COG1 18

WH 1661224C1

2B A67COG

18

GY 1661224C1

3

-

-

-

-

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7

A62AA

18 DK BL 1661224C1

8

A62AB

18 DK BL 1661224C1

9

A67NA

16

PL 1661224C1

10 A67NB

16

PL 1661224C1

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2B

-

-

-

-

3

-

-

-

-

4

5B

-

-

-

-

6

-

-

-

-

7* A13B 18

PK 1661224C1

7@ A13B 18

RD 1661224C1

8 A62A 18

RD 1661224C1

9* A89A 18

VT 1661224C1

9@ A89A 20

VT 1661224C1

10 A11B 18

WH 1661224C1

HVAC CONTROL CONNECTOR (1200)
(LOCATED IN INSTRUMENT PANEL CENTER)

CAV CIR GAUGE COLOR TERMINAL

A 1 2 3 4 5 6 7 8 9 101112
B

A1 A73A

18

LTGN 3522073C1

A2 A75D

18

LTGN 3522073C1

A3

-

-

-

-

A4 A77A

20

LTGN 3534303C1

A5

-

-

-

-

A6

-

-

-

-

A7

-

-

-

-

A8

-

-

-

-

A9 A77C

20

LTGN 3534303C1

CONNECTOR 3534302C1 A10

-

-

BODY LOCK 3539892C1 A11 A75AB 18 BODY LOCK 3539893C1
A12 A62DA 18

LTGN DKBL

3522073C1 3522073C1

* W/ENHANCED VCM FEATURE @ W/2010 LH FUSE BLOCK

CAV CIR GAUGE COLOR TERMINAL

B1 A74D

18

LTGN 3522073C1

B2 A74E

18

LTGN 3522073C1

B3

-

-

-

-

B4

-

-

-

-

B5

-

-

-

-

B6 A74-G 18

WH 3522073C1

B7

-

-

-

-

B8

-

-

-

-

B9 A74

18

LTGN 3522073C1

B10 A74A

18

LTGN 3522073C1

B11 A74B

18

LTGN 3522073C1

B12 A74C

18

LTGN 3522073C1

CHK

DATE

CHANGE

MJV042858OCT16 ADDED R/D 1127M.

REV

R EFER E NC E

C 93638F

D R AW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 19FEB14 AE08058107

SHEET
21B

Figure 475 Connector Body Composite (1125M), (1126M), (1127M), (1200)

475

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.57. CONNECTOR BODY COMPOSITE (1210), (1215), (1220), (1230), P. 21C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HVAC UNIT (1210)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

A

K

B

J

C

H

D

G

E

F

CONNECTOR 3837771C1 BODY LOCK 3540614C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

A74

18

LTGN 1661261C1

B

A74A

18

LTGN 1661261C1

C

A74B

18

LTGN 1661261C1

D

A74C

18

LTGN 1661261C1

E

A74D

18

LTGN 1661261C1

F

A74E

18

LTGN 1661261C1

G

A77D

20

LTGN 3544254C1

H

A9AB

20

GY 3544254C1

J

A77E

20

LTGN 3544254C1

K

A9AC

20

GY 3544254C1

SLEEPER BLOWER (1215)
(LOCATED ON PASSENGER SIDE TRANSITION AREA - SLEEPER)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

B

A

A75C

10

LTGN 2031531C1 2025427C1

B A75-GC 10

WH 2031531C1 2025427C1

A

CONNECTOR 2031522C1 BODY LOCK 2033927C1

HVAC LPM (1220)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

4

3

6

2 5

1

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

-

-

-

-

4* A75A

18

LTGN 3544884C1

4# A75B

18

LTGN 3544884C1

5 A75-G 12

WH 3605694C1

6* A75

12

LTGN 3605694C1

6# A75E

12

LTGN 3605694C1

CONNECTOR 3627940C1

* W/STANDARD HVAC BLOWER MOTOR # HVAC BLOWER MOTOR W/NO IDLE HEAT

HEATER CONTROLLED BLOWER MODULE (1230)
(LOCATED RIGHT SIDE OF IP UNDER FUSE PANEL)
DC EB FA
CONNECTOR 1661200C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A75F

18

LTGN 1661208C1

B A75-GBM 18

WH 1661208C1

C

A75A

18

LTGN 1661208C1

D

A75B

18

LTGN 1661208C1

E A75AJC

18

LTGN 1661208C1

F

-

-

-

-

CHK

DATE

CHANGE

MJV042858OCT16 ADDED R/D 1210.

REV

R EFER E NC E

C 93638F

D R AW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 19FEB14 AE08058107

SH EE T
21C

Figure 476 Connector Body Composite (1210), (1215), (1220), (1230)

476

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.58. CONNECTOR BODY COMPOSITE (1300), (1301), P. 22

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RADIO CONNECTION (1300)
(LOCATED IN INSTRUMENT PANEL - RADIO)

9 10 11 12 13 14 15 16

12 34 56 78

CONNECTOR 3597143C1
# W/ SLEEPER SPEAKER * W/ DAYCAB SPEAKER ** W/ DRIVER DISPLAY ## N/ DRIVER DISPLAY

CAV

CIR

GAUGE COLOR TERMINAL

1 A86(+)

18

YL 3597102C1

1** A86A(+) 20

YL 3597102C1

1** A86E(+) 18

YL 3597102C1

1## A86A(+) 18

YL 3597102C1

2 A86(-)

18

GN 3597102C1

2## A86A(-) 18

LTGN 3597102C1

2** A86E(-) 18

GN 3597102C1

2** A86A(-) 20

LTGN 3597102C1

3

A54D

18

BN 3597102C1

4

A86AE

18

LTGN 3597102C1

5

A86AA

18

LTGN 3597102C1

6

A62DC

18

DKBL 3597102C1

7

A86P

18

LTGN 3597102C1

8

A86-G

18

WH 3597102C1

9# A86DB

18

LTGN 3597102C1

9* A86DA

18

LTGN 3597102C1

10# A86EB

18

LTGN 3597102C1

10* A86EA

18

LTGN 3597102C1

11

A86K

18

LTGN 3597102C1

12

A86L

18

LTGN 3597102C1

13

A86H

18

LTGN 3597102C1

14

A86J

18

LTGN 3597102C1

15* A86BA

18

LTGN 3597102C1

15# A86BB

18

LTGN 3597102C1

16* A86CA

18

LTGN 3597102C1

16# A86CB

18

LTGN 3597102C1

RADIO CONNECTION (1301)
(LOCATED IN INSTRUMENT PANEL - RADIO)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

CONNECTOR 3600061C1

* W/ TV /DVD AUDIO FEED # W/ VEHICLE MONITORING DISPLAY @ W/ AUXILLARY AUDIO INPUT

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

A86AC

18

LTGN 3600062C1

3

-

-

-

-

4

-

-

-

-

5

A86

20

LTGN 3600062C1

6

-

-

-

-

7* A86LSIG 18

LTGN 3600062C1

7# A86AA

20

LTGN 3600062C1

7@ A86LAUD 18

LTGN 3600062C1

8* A86-GS1 18

LTGN 3600062C1

8@ A86GND

18

LTGN 3600062C1

9* A86-GS2 18

LTGN 3600062C1

9# A86AC

20

LTGN 3600062C1

9@ A86COM

18

LTGN 3600062C1

10* A86RSIG 18

LTGN 3600062C1

10# A86AB

20

LTGN 3600062C1

10@ A86RAUD 18

LTGN 3600062C1

11 A86AD

20

LTGN 3600062C1

12

-

-

-

-

13

-

-

-

-

14

-

-

-

-

15 A86A(+) 20

LTGN 3600062C1

16 A86A(-) 20

LTGN 3600062C1

17

-

-

-

-

18

-

-

-

-

19

-

-

-

-

20

-

-

-

-

CHK

DATE

CHAN GE

REV

R E FE R EN CE

MJV041888MAY16 TERM 3600062C1 WAS

D 93366L

3600062C1 IN CAV 15 AT R/D 1301.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
022

Figure 477 Connector Body Composite (1300), (1301)

477

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.59. CONNECTOR BODY COMPOSITE (1378), P. 22A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

COOLANT MODULE (1378)
E D C B A
CONNECTOR 1687789C1 BODY LOCK 1661376C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

K6B

20

VT 2033819C1 1652325C1

B

K34

16

TN 2033819C1 1652325C1

C

K34E

20

TN 2033819C1 1652325C1

D

K34B

16

TN 2033819C1 1652325C1

E

K34A

16

TN 2033819C1 1652325C1

CHK

DATE

CHAN GE

012 07FEB13 INITIAL RELEASE.

REV

R E FE R EN CE

A 91662T

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
22A

Figure 478 Connector Body Composite (1378)

478

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.60. CONNECTOR BODY COMPOSITE (1400), (1401), (1402), P. 23

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS # 1 (1400) (LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
18 17 16
3 2 1
CONNECTOR 3596926C1 BODY LOCK 3562309C1

CAV CIR GAUGE COLOR TERMINAL

1 A94-GA 12

WH 3597157C1

2

-

-

-

-

3

A94V

18

GY 3598072C1

4 A94BN

18

GY 3598072C1

5 A94BM

18

GY 3598072C1

6

-

-

-

-

7 A5N(-) 18

GN 3598072C1

8 A5N(+) 18

YL 3598072C1

9

-

-

-

-

10 A94BH

16

GY 3598073C1

11 A94BF

16

GY 3598073C1

12

-

-

-

-

13

-

-

-

-

14

-

-

-

-

15

-

-

-

-

16 A94-AY 12

GY 3597157C1

17

-

-

-

-

18

-

-

-

-

ABS # 2 (1401) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
18 17 16
3 2 1
CONNECTOR 3596929C1

CAV CIR GAUGE COLOR TERMINAL

1 A94B

18

GY 3598072C1

2

A94

18

GY 3598072C1

3 A94A

18

GY 3598072C1

4 A94K

18

GY 3598072C1

5 A94C

16

GY 3598073C1

6 A94J

18

GY 3598072C1

7 A94H

18

GY 3598072C1

8 A94D

16

GY 3598073C1

9 A94BK 18

GY 3598072C1

10 A94BL 18

GY 3598072C1

11 A94E

16

GY 3598073C1

12 A94BB 18

GY 3598072C1

13 A94BJ 18

GY 3598072C1

14 A94F

16

GY 3598073C1

15 A94BE 16

GY 3598073C1

16 A94BC 18

GY 3598072C1

17 A94BA 18

GY 3598072C1

18 A94BD 16

GY 3598073C1

ABS # 3 (1402) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
15 14 13
3 2 1
CONNECTOR 3596928C1

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2 A94HA

18

GY 3598072C1

3 A94SK

18

GY 3598072C1

4 A94BP

16

GY 3598073C1

5 A94SJ

18

GY 3598072C1

6 A94BNN 16

GY 3598073C1

7 A94BMM 16

GY 3598073C1

8

-

-

-

-

9 A94BT

16

GY 3598073C1

10 A94BU

16

GY 3598073C1

11 A94BR

16

GY 3598073C1

12 A94BW

16

GY 3598073C1

13 A94BS

16

GY 3598073C1

14 A94BQ

16

GY 3598073C1

15 A94BV

16

GY 3598073C1

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC FROM

CAVITY 13 & 14 AT R/D 1400.

REV

R E FE R EN CE

D 94106N

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
023

Figure 479 Connector Body Composite (1400), (1401), (1402)

479

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.61. CONNECTOR BODY COMPOSITE (1403), (1410), (1420), P. 24

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS ATC & RSP SPLICE PACK (1410)
(LOCATED IN INSTRUMENT PANEL - CENTER)

ABS #4 (1403) (LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
12 11 10

AM BL CK DJ EH FG

CONNECTOR 3601838C1 BODY LOCK 3601839C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A@ A94SN

18

GY 3534164C1

A A94SAA

18

GY 3534164C1

B@ A94SNA

18

GY 3534164C1

B A94SAB

18

GY 3534164C1

C@ A94SNB

18

GY 3534164C1

C

A94SA

18

GY 3534164C1

D@ A94SP

18

GY 3534164C1

D A94SCA

18

GY 3534164C1

E@ A94SPA

18

GY 3534164C1

E A94SCB

18

GY 3534164C1

F@ A94SPB

18

GY 3534164C1

F

A94SC

18

GY 3534164C1

G@ A94SR

18

GY 3534164C1

G A94SBA

18

GY 3534164C1

H@ A94SRA

18

GY 3534164C1

H A94SBB

18

GY 3534164C1

J@ A94SRB

18

GY 3534164C1

J

A94SB

18

GY 3534164C1

K@ A94SS

18

GY 3534164C1

K A94SDA

18

GY 3534164C1

L@ A94SSA

18

GY 3534164C1

L A94SDB

18

GY 3534164C1

M@ A94SSB

18

GY 3534164C1

M

A94SD

18

GY 3534164C1

@ W/2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC FROM

CAVITY 10 & 11 AT R/D 1420.

REV

R E FE R EN CE

D 94106N

3 2 1

CONNECTOR 3596927C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1 A94SZD

16

GY 3598073C1

2

A94SE

18

GY 3598072C1

3

A94SH

16

GY 3598073C1

4 A94SVD

16

GY 3598073C1

5

A94SF

16

GY 3598073C1

6

A94SL

18

GY 3598072C1

7 A94SDA

18

GY 3598072C1

8 A94SBA

18

GY 3598072C1

9

A94SM

18

GY 3598072C1

10 A94SCA

18

GY 3598072C1

11 A94SAA

18

GY 3598072C1

12 A94SN

18

GY 3598072C1

WABCO ABS CONN (1420)
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
15 14 13

3 2 1
CONNECTOR 3557922C1 BODY LOCK 3549120C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1 A5N(-)

18

GN 3548971C1

2

-

-

-

-

3 A5N(+)

18

YL 3548971C1

4 A94-GB

18

WH 3548971C1

5

-

-

-

-

6

-

-

-

-

7

A94V

14

GY 3548972C1

8

A94AY

14

GY 3548972C1

9 A94-GA

18

WH 3548969C1

10

-

-

-

-

11

-

-

-

-

12

-

-

-

-

13

-

-

-

-

14

-

-

-

-

15

-

-

-

-

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
024

Figure 480 Connector Body Composite (1403), (1410), (1420)

480

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.62. CONNECTOR BODY COMPOSITE (1421), (1422), (1500), (1501), P. 25

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

18 17 16

WABCO ABS CONN (1421)
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)

WABCO ABS CONN (1422)
(LOCATED ON RIGHT-SIDE KICK PANEL - ABS MODULE)
15 14 13

CONNECTOR 3557921C1 BODY LOCK 3562309C1

3 2 1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

A94MK

18

GY 3548971C1

2

A94BC

18

GY 3548971C1

3

A94MB

18

GY 3548971C1

4

A94MH

18

GY 3548971C1

5

A94BA

18

GY 3548971C1

6

A94M

18

GY 3548971C1

7

A94BN

18

GY 3548971C1

8

A94BL

14

GY 3548971C1

9

A94BJ

14

GY 3548971C1

10 A94ME

18

GY 3548971C1

11 A94BD

18

GY 3548971C1

12 A94MC

18

GY 3548971C1

13 A94MF

18

GY 3548971C1

14 A94BE

18

GY 3548971C1

15 A94MD

18

GY 3548971C1

16 A94BM

18

GY 3548971C1

17 A94BH

18

GY 3548971C1

18 A94BF

18

GY 3548971C1

7 8 9
10 11
12 13 14

CLUSTER #1

1

(1500)

2 (LOCATED IN INSTRUMENT

3

PANEL - CLUSTER)

4 CONNECTOR 3548792C1
5 6

CAV

CIR

GAUGE COLOR TERMINAL

1 A11-GKE 16

WH 2018639C1

2

A14EE

16

RD 2018639C1

3

-

-

-

-

4

A62

18

DKBL 2018639C1

5

A62A

18

DKBL 2018639C1

6

A62BD

18

DKBL 2018639C1

6

A62DA

16

DKBL 2018639C1

7

A13EA

18

PK 2018639C1

8

A109

18

GY 2018639C1

9

A72C

18

OR 2018639C1

10

A72D

18

OR 2018639C1

11

A63E

18

DKBL 2018639C1

12

A63F

18

DKBL 2018639C1

13

-

-

-

-

14

A52C

18

YL 2018639C1

CONNECTOR 3548978C1 BODY LOCK 3549120C1

3 2 1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

-

-

-

-

2

A94BR

18

GY 3548971C1

3

A94BP

18

GY 3548971C1

4

-

-

-

-

5

A94BQ

18

GY 3548971C1

6

A94BY

18

GY 3548971C1

7

-

-

-

-

8

A94SJ

18

GY 3548971C1

9

-

-

-

-

10

-

-

-

-

11 A94BV

18

GY 3548971C1

12 A94BU

18

GY 3548971C1

13 A94SK

18

GY 3548971C1

14 A94BW

18

GY 3548971C1

15 A94BS

18

GY 3548971C1

CLUSTER #2 (1501)
(LOCATED IN INSTRUMENT PANEL - CLUSTER)

5

12

4

11

10 CONNECTOR 2018590C1 9

3

8

2

7

1

6

CAV CIR GAUGE COLOR TERMINAL

1 A109B

18

GY 2018639C1

2

A106

18

GY 2018639C1

3

-

-

-

-

4 A109C

18

GY 2018639C1

5

-

-

-

-

6 A109S

18

GY 2018639C1

7

A61B

18

GY 2018639C1

8

A61

18

GY 2018639C1

9

A41

18

TN 2018639C1

10

-

-

-

-

11 A5D(-) 18

GN 2018639C1

12 A5D(+) 18

YL 2018639C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 REMOVED CIRC A41 FROM G 92447S

R/D 1501.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
025

Figure 481 Connector Body Composite (1421), (1422), (1500), (1501)

481

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.63. CONNECTOR BODY COMPOSITE (1423), (1500), (1501), P. 25A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO ABS CONN (1423)
(LOCATED ON RIGHT - SIDE KICK PANEL ABS MODULE)
18 17 16
3 2 1
CONNECTOR 3846885C1 BODY LOCK 3562309C1 @ W/ 2010 LH FUSE BLOCK

CAV CIRCUIT GAUGE COLOR TERMINAL

1@ A94SS

18

GY 3548971C1

2

-

-

-

-

3@ A94SR

18

GY 3548971C1

4

-

-

-

-

5

-

-

-

-

6

-

-

-

-

7@ A94SN

18

GY 3548971C1

8

A94BY

18

GY 3548971C1

9

-

-

-

-

10@ A94SP

18

GY 3548971C1

11 A94-GCC 18

WH 3548971C1

12

-

-

-

-

13@ A94SL

18

GY 3548971C1

14 A94MN

18

GY 3548971C1

15

-

-

-

-

16@ A94SM

18

GY 3548971C1

17

-

-

-

-

18

-

-

-

-

CLUSTER #1 (1500)

7

1

8

2

9

3

10 11

12

4

13

5

14

6

CONNECTOR 3548792C1
* PANEL LIGHT FEED MOTORIZED MIRRORS # PANEL LIGHT FEED ADAPTER-BUS BAR

CAV CIRCUIT GAUGE COLOR TERMINAL

1 A11-GKE 16

WH 2018639C1

2

A14EE

16

RD 2018639C1

3

PLUG

-

-

-

4

A62

18

DKBL 2018639C1

5

A62A

18

DKBL 2018639C1

6* A62BD

18

DKBL 2018639C1

6# A62DA

16

DKBL 2018639C1

7

A13EA

18

PK 2018639C1

8

A109

18

GY 2018639C1

9

A72C

18

OR 2018639C1

10

A72D

18

OR 2018639C1

11

A63E

18

DKBL 2018639C1

12

A63F

18

DKBL 2018639C1

13

PLUG

-

-

-

14

A52C

18

YL 2018639C1

ADD TRANS MODULE 1 (1501)

8

18

7

17

6

16

5 15

14

13

12 4

3

11

2

10

1

9

CONNECTOR 2018589C1

* MUTUALLY EXCLUSIVE

CAV CIRCUIT GAUGE COLOR TERMINAL

1 K92#101 18 LT BL 2018639C1

2 K92#103 18

YL 2018639C1

3 K92#105 18

TN 2018639C1

4 K92#109 18

GY 2018639C1

5 K92#110 18

PK 2018639C1

K92A117 18 6*
K92#117 18

TN 2018639C1 TN 2018639C1

7 K92#122 18

YL 2018639C1

8 K92#123 18 LT BL 2018639C1

9 K92#115 18

WH 2018639C1

10 K92#130 18

WH 2018639C1

11 K92#134 18

TN 2018639C1

12 K92#141 18

TN 2018639C1

13 K92#143 18 LT BL 2018639C1

14 K92#145 18

OR 2018639C1

15 K92#119 18 LT BL 2018639C1

16 K92#124 18

TN 2018639C1

17 K92#162 18

YL 2018639C1

18 K92#163 18

TN 2018639C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0638 14OCT14 ADDED EFFECT W/ 2010 D 92715R

LH FUSE BLOCK IN 1423.

DRAWN

NA ME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

52250B 03FEB11 AE08058107

SHEET
25A

Figure 482 Connector Body Composite (1423), (1500), (1501)

482

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.64. CONNECTOR BODY COMPOSITE (1501), (1502), P. 26

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ADD TRANCE MODULE 1 (1501)
(LOCATED IN ENGINE)

8

18

7

17

6

16

5 15

14

13

12 4

3

11

2

10

1

9

CONNECTOR 2018589C1

CAV CIRCUIT GA COLOR TERMINAL 1 K92#101 18 LT BL 2018639C1 2 K92#103 18 YL 2018639C1 3 K92#105 18 TN 2018639C1 4 K92#109 18 GY 2018639C1 5 K92#110 18 PK 2018639C1 6 K92A117 18 TN 2018639C1 7 K92#122 18 YL 2018639C1 8 K92#123 18 LT BL 2018639C1 9 K92#115 18 WH 2018639C1 10 K92#130 18 WH 2018639C1 11 K92#134 18 TN 2018639C1 12 K92#141 18 TN 2018639C1 13 K92#143 18 LT BL 2018639C1 14 K92#145 18 OR 2018639C1 15 K92#119 18 LT BL 2018639C1 16 K92#124 18 TN 2018639C1 17 K92#162 18 YL 2018639C1 18 K92#163 18 TN 2018639C1

SECONDARY INSTRUMENT CLUSTER (1502)
(LOCATED IN INSTRUMENT PANEL - CENTER)

5

1

6

7

8

4

CONNECTOR 3534177C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A14EF

18

RD 3539240C1

2

A13EH

18

PK 3539240C1

3

-

-

-

-

4 A5J(-)

18

GN 3539240C1

5 A11-GAE 16

WH 3534193C1

6

A62DE

18

DKBL 3534193C1

7 A5J(+)

18

YL 3534193C1

8

-

-

-

-

ADD TRANS MODULE 2 (1502)
(LOCATED IN ENGINE)
9 17

1 10

CONNECTOR 1661603C1

CHK

DATE

CHAN GE

0488 19MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

W/ 2010 SCR 13L ENG

CAV CIRCUIT GAUGE COLOR TERMINAL

1 K92#164 18 LT BL 3717171C1

2 K92#165 18

TN 3717171C1

3 K92#169 18

TN 3717171C1

4 K92#170 18

TN 3717171C1

5 K92#111 18

OR 3717171C1

6 K92#112 18

TN 3717171C1

7 K92#116 18 LT BL 3717171C1

8 K92#177 18 LT GN 3717171C1

9 K92#131 18

YL 3717171C1

10 K92#133 18

YL 3717171C1

11 K92#136 18

OR 3717171C1

12 K92#137 18

TN 3717171C1

13 K92#158 18 LT GN 3717171C1

14 K92#171 18

TN 3717171C1

15 K92#151 18

WH 3717171C1

16 K92#152 18 LT GN 3717171C1

17 K92#154 18

TN 3717171C1

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
026

Figure 483 Connector Body Composite (1501), (1502)

483

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.65. CONNECTOR BODY COMPOSITE (1503), (1510), P. 26A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ADD TRANS MODULE 3 (1503)
(LOCATED ON TRANSMISSION)
18 8

9

1

CONNECTOR 3627615C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

K48#139 18

OR 3627612C1

2

K47#140 18 LT GN 3627612C1

3

K92#120 18 LT BL 3627612C1

4

K5B108

18

GN 3627612C1

5

K92#155 18

TN 3627612C1

6

K92#174 18

TN 3627612C1

7

K92#176 18

YL 3627612C1

8

K47A125 18

TN 3627612C1

9

K48#159 18

TN 3627612C1

10

K47#160 18

YL 3627612C1

11

K92#180 18

TN 3627612C1

11

K92#180 18

OR 3627612C1

12

K5B128

18

YL 3627612C1

13

K92#142 18

TN 3627612C1

14

K92#156 18

TN 3627612C1

15

K92#161 18

TN 3627612C1

16

K92#175 18

OR 3627612C1

17

K92#157 18

WH 3627612C1

RIGHT BANK OPTIONAL WARNING LIGHTS (1510)
(LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

AH BG CF DE
CONNECTOR 2005835C1 BODY LOCK 2006503C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A63-GAK 18

WH 1661208C1

A

A63-GC

18

WH 1661208C1

B

A13BA

20

PK 1661208C1

B## A13AM

18

RD 1661208C1

C

A72AK

18

OR 1661208C1

C

A94AM

14

GY 3566715C1

C##

A92

18

OR 1661208C1

D

A13BC

20

PK 1661208C1

D

A1A

18

PK 1661208C1

D*

A13BD

20

PK 1661208C1

E

A1

18

LTBL 1661208C1

F

A72-GA

18

OR 1661208C1

F

A94TA

12

YL 3566715C1

F@

A92-G

16

WH 1661209C1

F## A92-G

16

WH 1661208C1

G

A94AA

18

GY 1661208C1

G## A94TA

12

YL 3566715C1

H

A63AW

18

DKBL 1661208C1

@ W/2010 LH FUSE BLOCK ## FOR RUSSIAN PROSTAR * STANDARD BATT FEED, DAY CAB N/LOAD SHEDDING W/PDM

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECT W/2010

D 92715R

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

LH FUSE BLOCK.

92070B 25APR13 AE08058107

26A

Figure 484 Connector Body Composite (1503), (1510)

484

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.66. CONNECTOR BODY COMPOSITE (1511), (1512), (1550), (1559), P. 27

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT BANK OPTIONAL WARNING LIGHTS (1511)
(LOCATED IN INSTRUMENT PANEL - LEFT REAR OF CLUSTER)

AH BG CF DE

CONNECTOR 2005835C1 BODY LOCK 2006503C1

@@ W/ SLEEPER CAB @ W/ DAY CAB ## MOTIENT MOBILE MAX - SLEEPER / DAYCAB %% FOR RUSSIAN PROSTAR ** STD BATT FEED DAY CAB ***W/DFM

CAV

CIR

GAUGE COLOR TERMINAL

A

-

-

-

-

B

A13BD

20

PK 1661208C1

B** A13BE

20

PK 1661208C1

C

A13BE

20

PK 1661208C1

C** A13BF

20

PK 1661208C1

C%% A13LT

20

PK 1661208C1

D

A13BF

20

PK 1661208C1

D** A13BG

20

PK 1661208C1

E

A49

18

GY 1661208C1

F@

A98F

18

BK 1661208C1

F*** A11-GLT 16

WH 1661208C1

F@@

A98F

18

TN 1661208C1

F##

A98F

18

LTGN 1661208C1

F%% A11-GLT 16

WH 1661208C1

G

A49A

18

GY 1661208C1

H

-

-

-

-

WRN LIGHTS DIODE (1512)
(LOCATED IN INSTRUMENT PANEL-CENTER)

VEHICLE INFORMATION DISPLAY (1550)
(LOCATED IN INSTRUMENT PANEL - CENTER)

B A

CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL

A A13BC 20

PK 0879630R1

B A13BD 20

PK 0879630R1

AM

CAV A

CIR -

GAUGE COLOR TERMINAL

-

-

-

B

A12C

18

LTBL 3522073C1

C A5L(-)

18

GN 3522073C1

D A3BC(+) 20

DKBL 3534303C1

E

-

-

-

-

FG

F

-

-

-

-

G

-

-

-

-

CONNECTOR 3609945C1 H

-

-

BODY LOCK 3609946C1 J A11-GAL 18

BODY LOCK 3609947C1 K A3BC(-) 20

* W/ TIRE PRESSURE L A5L(+)

18

-

-

WH 3522073C1

GY 3534303C1

YL 3522073C1

M* A14SE

18

RD 3522073C1

M

A14SE

18

PK 3522073C1

TIRE PRESSURE MONITOR CONN (1559)
(LOCATED IN INSTRUMENT PANEL-CENTER)

1

6

2

5

3

4

CONNECTOR 3572899C1 BODY LOCK 2005242C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A22B

18

RD 1680205C1

2 A22-GBN 18

WH 1680205C1

3

-

-

-

-

4 A5L(+)

18

YL 1680205C1

5 A5L(-)

18

GN 1680205C1

6

-

-

-

-

ESPAR HEATER PUSH BUTTON (1560)
(LOCATED IN INSTRUMENT PANEL-CENTER)

1

4

2

3

CONNECTOR 3545577C1 BODY LOCK 3545579C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A74Y

16

YL 1651969C1

2

A74G

16

LTGN 1651969C1

3 A11-GBA 16

WH 1651969C1

4 A74RBA

16

RD 1651969C1

CHK

D ATE

CHANGE

MJV040878AUG17 ADDED R/D 1560.

REV

RE FER ENC E

E 94106N

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

11MAR09 AE08058107

SHEET
027

Figure 485 Connector Body Composite (1511), (1512), (1550), (1559)

485

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.67. CONNECTOR BODY COMPOSITE (1600), P. 28

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J3 (1600)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

B1

A1

B16 A16
CONNECTOR 3598706C1 BODY LOCK 1618846C1 BODY LOCK 1618847C1

CAV CIR GAUGE COLOR TERMINAL

A1 A12CV 18

LTBL 3522073C1

GY

A1*# A149

18

3522073C1

LTBL

A2 A77A

20

LTGN 3534303C1

A3 A77C

20

LTGN 3534303C1

A4 A52D

20

YL 3534303C1

A5 A85A

20

GY 3534303C1

A6 A57B

20

OR 3534303C1

A7 A56B

20

OR 3534303C1

A8 A87A

18

GY 3522073C1

A9 A82A

20

GY 3534303C1

A10 A82B

20

GY 3534303C1

A11 A82C

20

GY 3534303C1

A12 A44

20

GY 3534303C1

A13 A63A

18

DKBL 3522073C1

A14 A102A 20

YL 3534303C1

A15 A87B

20

GY 3534303C1

A16 A13

18

PK 3522073C1

A16% A149F 18

GY 3522073C1

B1 A100

20

GY 3534303C1

B2

A40

20

GY 3534303C1

B3 A40A

20

GY 3534303C1

B4 A97A

18

PL 3522073C1

B5 A77E

20

LTGN 3534303C1

B6 A30BC 16

TN 3598706C1

B6** A30BC 16

TN 3522073C1

B7

A31

18

TN 3522073C1

B8 A36B

18

TN 3522073C1

B9## A53D

16

YL 3522073C1

B9%% A77BA 20

LTGN 3534303C1

B10 A32

18

TN 3522073C1

B11 A32A

18

TN 3522073C1

B12@ A77B

20

LTGN 3534303C1

B12* A77B

18

LTGN 3522073C1

B13 A77D

20

LTGN 3534303C1

B14 A40B

18

GY 3522073C1

B15 A75AA 18

LTGN 3522073C1

B16 A97

20

PL 3534303C1

B16% A97A

20

PL 3534303C1

@ RADIATOR MOUNTED A/C CONDENSER * REMOTE MOUNTED A/C CONDENSER ## FOR RUSSIAN PROSTAR ** W/2010 LH FUSE BLOCK *# W/2010 LH, W/GEN 4, VCM % W/500K BAUD RATE %% W/AIR CONDITIONING WIRING

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC A149A

AT CAV A1*#.

REV

R E FE R EN CE

J 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
028

Figure 486 Connector Body Composite (1600)

486

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.68. CONNECTOR BODY COMPOSITE (1601), P. 29

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J4 (1601)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

E1

F1

E16 F16
CONNECTOR 3598707C1 BODY LOCK 1618846C1
1618847C1

* NO IDLE HEAT WIRING @ W/ REMOTE START/STOP # W/ AUTO START/STOP ## FOR RUSSIAN PROSTAR ** W/DFM *# W/ABS TRAILER SOCKET N/SWITCH @# W/EOF TRAILER SOCKET-
W/BODY BUILDER WIRING

CAV

CIR GAUGE COLOR TERMINAL

E1

A77S

18

LTGN 3522073C1

E2

A77P

18

LTGN 3522073C1

E3

A104B

18

DKBL 3522073C1

E4

-

-

-

-

E5

A63J

20

DKBL 3534303C1

E6

A82H

18

GY 3522073C1

E7

A82F

18

GY 3522073C1

E8 A104AA 18

DKBL 3522073C1

E9

A59H

18

GY 3522073C1

E10

A68

18

BN 3522073C1

E10** A58M

18

BN 3522073C1

E10## A58M

18

BN 3522073C1

E11

A72

18

OR 3522073C1

E11** A64

18

YL 3522073C1

E11## A64

18

YL 3522073C1

E12

A59C

18

GY 3522073C1

E13

A59E

18

GY 3522073C1

E14 A104A

18

DKBL 3522073C1

E15

A57C

18

OR 3522073C1

E15** A54TL

18

BN 3522073C1

E15## A54TL

18

BN 3522073C1

E16

-

-

-

-

F1@ A104AB 18

DKBL 3522073C1

F1* A75WP

18

LTGN 3522073C1

F1# A104BC 18

DKBL 3522073C1

F2

A63C

18

DKBL 3522073C1

F3 A104AF 18

DKBL 3522073C1

F3* A75TP

18

LTGN 3522073C1

F4

A59F

18

GY 3522073C1

F5

A59J

18

GY 3522073C1

F6

A14LA

18

RD 3522073C1

F7

A14LB

18

RD 3522073C1

F8

A59D

18

GY 3522073C1

F9*# A72AK

18

OR 3522073C1

F9##

A92

18

OR 3522073C1

F10

A59B

18

GY 3522073C1

F11 A75WP

18

LTGN 3522073C1

F12

A19A

18

GY 3522073C1

F13

A56C

18

OR 3522073C1

F13** A14BC

16

PK 3522073C1

F13## A14BC

16

PK 3522073C1

F14

A54C

18

BN 3522073C1

F14** A13LT

20

PK 3522073C1

F14## A13LT

20

PK 3534303C1

F15## A70C

18

OR 3522073C1

F15@# A70CA

18

OR 3522073C1

F16 A54XD

16

BN 3522073C1

F16** A66A

18

YL 3522073C1

F16## A66A

18

YL 3522073C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
029

Figure 487 Connector Body Composite (1601)

487

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.69. CONNECTOR BODY COMPOSITE (1602), P. 30

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J5 (1602)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)

E1

F1

E16 F16
CONNECTOR 3598705C1 BODY LOCK 1618846C1
1618847C1
* N/ POWER DOOR LOCK & WINDOWS @ W/ POWER DOOR LOCK & WINDOWS # W/ FREEDOM LINE ** W/ REMOTE START / STOP ## W/ IDLE REDUCTION & VARIABLE SPEED ENGINE FAN && W/ DUAL PTO @@ W/ RADIATOR MOUNTED NC CODENSOR ### W/ REMOTE MOUNTED NC CONDENSOR % W/ AUTO START STOP %% FOR RUSSIAN PROSTAR ^ W/ ALLISON TC10 TRANSMISSION ^^ W/POWER REMOTE MODULE ^^^ SEAT BELT ALARM WIRING *# W/2010 LH, W/GEN 4,VCM

CAV

CIR

GAUGE COLOR TERMINAL

E1@ A3A(-)

20

GY 3534303C1

E1* A3A(-)

18

GY 3522073C1

E2* A3A(+)

18

DKBL 3522073C1

E2@ A3A(+)

20

DKBL 3534303C1

E3

A9Z

18

GY 3522073C1

E4

A6

20

GY 3534303C1

E5

A9A

18

GY 3522073C1

E6@@

A6DB

20

GY 3534303C1

E6### A6DB

18

GY 3522073C1

E7

A9B

18

GY 3522073C1

E8

-

-

-

-

E9

-

-

-

-

E10

-

-

-

-

E11

A52C

18

YL 3534303C1

E11

A52C

18

YL 3522073C1

E11*#

A50

18

YL 3522073C1

E12

A59A

18

GY 3522073C1

E13

-

-

-

-

E14

A70

20

OR 3534303C1

E15

-

-

-

-

E16 A11-GL

18

WH 3522073C1

F1

-

-

-

-

F2

A5(-)

18

GN 3522073C1

F2@

A5(-)

18

GN 3522073C1

F2*

A5(-)

18

GN 3522073C1

F3

A5(+)

18

YL 3522073C1

F3@

A5(+)

18

YL 3522073C1

F3*

A5(+)

18

YL 3522073C1

F4

-

-

-

-

F5

A5E(-)

18

GN 3522073C1

F5^^ A5ET(-) 18

GN 3522073C1

F5% A5SA(-) 18

GN 3522073C1

F6

A5E(+)

18

YL 3522073C1

F6% A5SA(+) 18

YL 3522073C1

F6^^ ASET(+) 18

YL 3522073C1

F7

-

-

-

-

F8

A24

18

GY 3522073C1

F9

A28

18

TN 3522073C1

F9^^^ A79A

18

YL 3522073C1

F10

A71BB

18

OR 3522073C1

F10^ A71BC

18

OR 3522073C1

F10# A71BC

18

OR 3522073C1

F10%%

A55

18

OR 3522073C1

F11 A116LB

18

GY 3522073C1

F12 A104AC

18

DKBL 3522073C1

F13** A104AR

18

DKBL 3522073C1

F13&

A23A

18

TN 3522073C1

F14

A88B

18

LTGN 3522073C1

F15&& A88C

18

LTGN 3522073C1

F15** A104

18

DKBL 3522073C1

F16 A116UB

18

GY 3522073C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 18AUG15 ADDED CIRCUIT A50 AT G 93248T

CAVITY E11.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
030

Figure 488 Connector Body Composite (1602)

488

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.70. CONNECTOR BODY COMPOSITE (1603), (1604), P. 31

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY CONTROLLER # J1 (1603)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)

F

A

M

G

CONNECTOR 3598711C1
@ N/ COLLISION WARNING * W/ MIRROR MTD TURN # W/ CUSTOMER SUPPLIED LIGHT % MUTUALLY EXCLUSIVE ## FOR RUSSIAN PROSTAR ** W/DFM ***W/SCR N/COLLISION WARNING @@ TURN SIGNAL W/ BODY BUILDER WIRING
N/COLLISION WIRING *# PROSTAR MIR TURN SIG & BENDIX FUSION W/SCR

CAV CIR GAUGE COLOR TERMINAL

A@

A57

16

OR 3544876C1

A* A57N

16

OR 3544876C1

A** A57B

16

OR 3544876C1

A*** A57BC 16

OR 3544876C1

A## A56B

16

OR 3544876C1

B@

A56

16

OR 3544876C1

B* A56N

16

OR 3544876C1

B** A56B

16

OR 3544876C1

B## A57B

16

OR 3544876C1

C

A77

18

LTGN 3544876C1

D% A56A

14

OR 3544877C1

D% A56A1 16

OR 3544876C1

D% A56A4 16

OR 3544876C1

D## A70R

14

RD 3544877C1

D@@ A56B

14

OR 3544877C1

D*# A56A3 16

OR 3544876C1

E

A85

16

GY 3544876C1

F

A64A

16

YL 3544876C1

G

A65

18

OR 3544876C1

G# A65AA 16

OR 3544876C1

H

A78A

16

LTGN 3544876C1

J

-

-

-

-

K

A64B

16

YL 3544876C1

L

A78B

16

LTGN 3544876C1

M% A57A

14

OR 3544877C1

M% A57A1 16

OR 3544876C1

M% A57A5 16

OR 3544876C1

M@@ A57BD 14

OR 3544877C1

M*# A57A3 16

OR 3544876C1

BODY CONTROLLER # J2 (1604)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)

E

A

K

F

CONNECTOR 3598710C1

@ W/ TRIP MASTER * N/ TRIP MASTER # W/ DAY CAB AIR SHIELD ## FOR RUSSIAN PROSTAR

CAV

CIR

GAUGE COLOR TERMINAL

A

A82

16

GY 3544876C1

B@ A53AA

14

YL 3544877C1

B*

A53A

14

YL 3544877C1

B## A53A

16

YL 3544876C1

C@ A52AA

14

YL 3544877C1

C*

A52A

14

YL 3544877C1

C## A52A

16

YL 3544876C1

D

-

-

-

-

E A11-GKC 12

WH 3544877C1

F

A58C

16

BN 3544876C1

G

A54

16

BN 3544876C1

H*

A53B

14

YL 3544877C1

H## A53B

16

YL 3544876C1

J

A63

18

DKBL 3544876C1

K*

A52B

14

YL 3544877C1

K## A52B

16

YL 3544876C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 18AUG15 ADDED A56A3 & A57A3 AT G 93248T

R/D 1603 TO CAVITIES D & M.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
031

Figure 489 Connector Body Composite (1603), (1604)

489

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.71. CONNECTOR BODY COMPOSITE (1605), (1606), (1607), (1610), P. 31A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

(1605) (LOCATED ON LEFT - SIDE TRIM KICK
PA NEL - BODY CONTROLLER)

TERMINAL - 3719211C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A* A14BD 12

RD 3719211C1 2644005R1

* W/ 2010 LH FUSEBLOCK

CAV

CIR

GAUGE COLOR TERMINAL

A*

A148V

12

LTBL 3544877C1

A*

A149A

18

GY 3544876C1

BODY CONTROLLER #J6 (1606)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)

A# A@@
B C

A148V A149A A148F
-

12

GY 3544877C1

18

LTBL 3544876C1

16

GY 3544884C1

-

-

-

D

-

-

-

-

E

-

-

-

-

J

A

F

-

-

G 2K5C(-)

18

-

-

GN 3544884C1

H 2K5C(+)

18

YL 3544884C1

J

-

-

-

-

K AA11-GHB 16

WH 3544876C1

W

K

L% A104AM

16

DKBL 3544884C1

CONNECTOR 3759005C1

L@

A104C

M%

A92A

16

DKBL 3544884C1

18

PK 3544884C1

* W/ SLEEPER ACCESSORY FEED # W/ DAYCAB ACCESSORY FEED @ W/ MANUAL XMSN % W/ AUTOMATIC XMSN ** ULTRASHIFT TRANSMISSION ## ALLISON TC10 TRANSMISSION @@ W/DAY CAB ACCESSARY FEED W/BODY BUILDER WIRING W/OPTIONAL FUSE FOX

M@ N P R S T**

A104AL -
A149H A17A

16

DKBL 3544884C1

-

-

-

-

-

-

-

-

-

16

GY 3544884C1

16

PK 3544884C1

T##

A17C

16

PK 3544884C1

T@

A17

16

PK 3544884C1

W

PLUG

-

-

-

BODY CONTROLLER #J7 (1607)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)

A1

B1

A12

B12

CONNECTOR 3710061C1

TO SART CLOCK MODULE (1610)
(LOCATED IN INSTRUMENT PANEL - RIGHT REAR OF CLUSTER)

A

CAV CIR GAUGE COLOR TERMINAL

A1 A104SP 18

DKBL 3522073C1

A2 A104SS 18

DKBL 3522073C1

A3

-

-

-

-

A4

-

-

-

-

A5

-

-

-

-

A6

-

-

-

-

A7

-

-

-

-

A8

-

-

-

-

A9

-

-

-

-

A10

-

-

-

-

A11

-

-

-

-

A12 A77A

18

LTGN 3522073C1

B1 PLUG

-

-

-

B2 A17B

18

PK 3522073C1

B3

-

-

-

-

B4

-

-

-

-

B5

-

-

-

-

B6

-

-

-

-

B7

-

-

-

-

B8

-

-

-

-

B9 A77B

18

LTGN 3522073C1

B10

-

-

-

-

B11

-

-

-

-

B12

-

-

-

-

CONNECTOR 3540756C1 BODY LOCK 3540758C1

B C D
* W/ECM POWER OVERLAY

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A97AA

18

PL 1661875C1 3568570C1

A A97AA

18

VT 1661875C1 1661872C1

B A97-GA 18

WH 1661875C1 3568570C1

C A5S(+) 18

YL 1661875C1 3568570C1

D A5S(-) 18

GN 1661875C1 3568570C1

CHK

DATE

CHAN GE

MJV040878AUG17 ADDED CIRC A149A AT

CAV A* & A@@ IN R/D 1606.

REV

RE FER EN CE

C 94106N

DRAWN

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DAT E

PART NO.

93248T 14AUG15 AE08058107

SH EE T
31A

Figure 490 Connector Body Composite (1605), (1606), (1607), (1610)

490

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.72. CONNECTOR BODY COMPOSITE (1620), (1650), P. 32

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ZERO VOLT REFERENCE SPLICE

(1620)

(LOCATED IN INSTRUMENT PANEL - CENTER)
K

CAV CIR GAUGE COLOR TERMINAL

J

A

A9Z

18

GY 1661208C1

H

B

A9ZA

18

GY 1661208C1

G

C* A9ZB

18

GY 1661208C1

C# A9ZB

18

GY 1661208C1

F

D

A9R

18

GY 1661208C1

E

E

-

-

-

-

F

A9FS

18

GY 1661208C1

D

F## A9ZA

16

GY 1661209C1

C

G A116UV 18

GY 1661208C1

B

H

A9A

20

WH 1661208C1

J

A9BB

18

GY 1661208C1

K

-

-

-

-

A

CONNECTOR 2007315C1 BODY LOCK 2007316C1

* W/SINGLE PTO OVERRELAY # W/DUEL PTO OVER RELAY ## FOR RUSSIAN PROSTAR

DIAGNOSTIC CONNECTOR (1650)
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

E F
G

D

C

A

B

J

H

CAV CIR GAUGE COLOR TERMINAL

A A98-G

18

WH 1680206C1

B

A98H

18

BK 1680206C1

C A5B(+) 18

YL 1680206C1

D A5B(-) 18

GN 1680206C1

E

-

-

-

-

F A3B(+) 18

DKBL 1680206C1

G A3B(-) 18

GY 1680206C1

H

-

-

-

-

J

-

-

-

-

CONNECTOR 3544066C1

W/2010 LH FUSE BLOCK

DIAGNOSTIC CONNECTOR (1650)
(LOCATED UNDER INSTRUMENT PANEL LEFT OF STEERING COLUMN)

W/ENHANCED VCM FEATURE

E F
G

D

C

A

B

J

H

CAV CIR GAUGE COLOR TERMINAL

A A98-G

18

WH 1680206C1

B

A98H

18

BK 1680206C1

C A5F(+) 18

YL 1680206C1

D A5F(-) 18

GN 1680206C1

E

PLUG

-

-

-

F A3B(+) 18

DKBL 1680206C1

G A3B(-) 18

GY 1680206C1

H A5B(+) 18

YL 1680206C1

J A5B(-) 18

GN 1680206C1

CONNECTOR 3757649C1

CHK

DATE

CHAN GE

MJV042858OCT16 UPDATED LOCATION FOR

R/D 1650.

REV

R E FE R EN CE

G 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
032

Figure 491 Connector Body Composite (1620), (1650)

491

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.73. CONNECTOR BODY COMPOSITE (1660), (1661), (1657M), (1657MA), P. 33

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 PRIVATE TERMINATING RESISTOR
(1657M/1657MA) (LOCATED IN INSTRUMENT PANEL OPPOSITE TO FUSEBLOCK - CENTER)

C

CAV

CIR

GAUGE COLOR TERMINAL

SEAL

B

A A5SB(+) 18

YL 1661875C1 3568570C1

B

-

-

-

-

2005431C1

A

C A5SB(-) 18

GN 1661875C1 3568570C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

J1708 PUBLIC(+) CONNECTOR (1660)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
G F E D C B
A
CONNECTOR 2006789C1 BODY LOCK 2006792C1

CAV

CIR

GAUGE COLOR TERMINAL

A A3B(+)

18

DKBL 1661208C1

B* A98A(+) 18

DKBL 1661208C1

B** A3BD(+) 18

DKBL 1661208C1

C A3M(+)

18

DKBL 1661208C1

D A3BC(+) 20

DKBL 1661208C1

E@ A3BN(+) 18

DKBL 1661208C1

E# A3BD(+) 20

DKBL 1661208C1

E A3BD(+) 18

DKBL 1661208C1

E# A3CE(+) 18

DKBL 1661208C1

F* A3BE(+) 20

DKBL 1661208C1

F** A3BD(+) 18

DKBL 1661208C1

F# A3FD(+) 18

DKBL 1661208C1

G

-

-

-

-

* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS # W/2010 LH FUSE BLOCK

J1708 PUBLIC(-) CONNECTOR (1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
G F E D C B
A

CAV

CIR

GAUGE COLOR TERMINAL

A

A3B(-)

18

GY 1661208C1

B* A98B(-)

18

GY 1661208C1

B** A98BD(-) 18

GY 1661208C1

C

A3M(-)

18

GY 1661208C1

D A3BC(-)

20

GY 1661208C1

E@ A3BN(-)

18

GY 1661208C1

E A3BD(-)

18

GY 1661208C1

E# A3BD(-)

20

GY 1661208C1

E# A3CE(-)

18

GY 1661208C1

F** A3BD(-)

18

GY 1661208C1

F* A3BE(-)

20

GY 1661208C1

F# A3FD(-)

18

GY 1661208C1

G

-

-

-

-

CONNECTOR 2006789C1 BODY LOCK 2006792C1

CHK

D ATE

C HA N GE

MJV040878AUG17 REMOVED CIR A3BA(+)

& A3BA(-) AT R/D 1660, 1661.

REV

R E FE RE NC E

F 94106N

* W/ DAY CAB ** W/ SLEEPER @ W/ TELEMATICS # W/2010 LH FUSE BLOCK

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SHEET
033

Figure 492 Connector Body Composite (1660), (1661), (1657M), (1657MA)

492

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.74. CONNECTOR BODY COMPOSITE (1700), P. 34

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FORWARD CHASSIS (1700)
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER))

12
26 38 50 64
76

1
13 27 39 51
65

CONNECTOR 3595625C1

* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400) %% W/MUTUALLY EXCLUSIVE ## W/FOR RUSSIAN PROSTAR ** W/2010 LH FUSE BLOCK &&& W/ PROSTAR MIR TURN SIGNAL
W/BENDIX FUSION W/SCR *** W/AUTOMATIC XMSN W/AUTO START STOP ### W/MANUAL XMSN W/AUTO START STOP @@ W/DRIVER DISPLAY @@@ N/DRIVER DISPLAY

CAV

CIR GAUGE COLOR TERMINAL

1

A52A

14

YL 3574288C1

1## A52A

16

YL 3574288C1

2

A53A

14

YL 3574288C1

2## A53AB

16

YL 3574288C1

2&&& A56A3

16

OR 3574288C1

3

A52B

14

YL 3574288C1

3## A52B

16

YL 3574288C1

3&&& A57A3

16

OR 3574288C1

4

A53B

14

YL 3574288C1

4## A53BA

16

YL 3574288C1

5

A58

16

BN 3574288C1

6

A19

16

GY 3574288C1

7** A78AC

16

LTGN 3574288C1

8** A78BC

16

LTGN 3574288C1

9

PLUG

-

-

-

10

PLUG

-

-

-

11

PLUG

-

-

-

12

PLUG

-

-

-

13

PLUG

-

-

-

14%% A56A

16

OR 3514285C1

14%% A56

16

OR 3574285C1

14## A56TR2 16

OR 3574285C1

15%% A57

16

OR 3574285C1

15%% A57A

16

OR 3574285C1

15## A57TR2 16

OR 3574285C1

16

A41

18

TN 2003343C1

17

A87A

18

GY 2003343C1

18

A9BB

18

GY 2003343C1

19

A87C

18

GY 2003343C1

20

A87D

18

GY 2003343C1

20** A87F

18

GY 2003343C1

21

A85

16

GY 3574285C1

22

A64A

16

YL 3574285C1

23

A64B

16

YL 3574285C1

24

A54X

16

BN 3574285C1

25

A109

18

GY 2003343C1

26

PLUG

-

-

-

27*

A94

18

GY 2003343C1

27# A94M

18

GY 2003343C1

28# A94MA

18

GY 2003343C1

28* A94A

18

GY 2003343C1

29# A94MB

18

GY 2003343C1

29* A94B

18

GY 2003343C1

30# A94MC

18

GY 2003343C1

30* A94C

16

GY 3574285C1

31# A94MD

18

GY 2003343C1

31* A94D

16

GY 3574285C1

32# A94ME

18

GY 2003343C1

32* A94E

16

GY 3574285C1

33# A94MF

18

GY 2003343C1

33* A94F

16

GY 3574285C1

CHART CONTINUED ON SHEET 34A

CHK

DATE

CHAN GE

MJV041878MAY16 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
034

Figure 493 Connector Body Composite (1700)

493

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.75. CONNECTOR BODY COMPOSITE (1700), P. 34A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CHART CONTINUED FROM SHEET 034

CAV 34# 34*

CIR A94MH A94H

GAUGE COLOR TERMINAL

18

GY 2003343C1

18

GY 2003343C1

FORWARD CHASSIS (1700)
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER))

35#

A94MJ

18

GY 2003343C1

35*

A94J

18

GY 2003343C1

36#

A94MK

18

36*

A94K

18

GY 2003343C1 GY 2003343C1

37&

A67GA

18

WH 2003343C1

12

1

37&& A67-GY

18

WH 2003343C1

37## A56TR3

16

OR 3574285C1

26

13

38

A67CA

18

PK 2003343C1

38

27

38&&

A67Y

18

PK 2003343C1

50

39

38## A57TR3

16

OR 3574285C1

64

51

39

PLUG

-

-

-

40

PLUG

-

-

-

76

65

41

A61

18

GY 2003343C1

42

A106A

18

GY 2003343C1

43% A104AN

16

DKBL 3574285C1

CONNECTOR 3595625C1

43*** A104-G

16

WH 3574285C1

43### A17-G

16

WH 3574285C1

44% A104AM

16

44*** A104AM

16

44### A104C

16

45

A77P

18

45** A5DA(+) 18

46

A77S

18

46** A5DA(-) 18

47

A22ZA

18

47@@@ A22A

16

47@@ A22AA

16

48

A22VA

18

DKBL DKBL DKBL LTGN
YL LTGN
GN TN PK PK TN

3574285C1 3474285C1 3474285C1 2003343C1 2003343C1 2003343C1 2003343C1 2003343C1 3474285C1 3474285C1 2003343C1

* W/ BENDIX ABS # W/ WABCO ABS @ W/ SWITCH CONTROLLED CENTER PIN % W/ REMOTE START / STOP & W/ VORAD (EVT-300) && W/ VORAD (EVT-400) %% W/MUTUALLY EXCLUSIVE ## W/FOR RUSSIAN PROSTAR ** W/2010 LH FUSE BLOCK &&& W/ PROSTAR MIR TURN SIGNAL W/BENDIX FUSION W/SCR *** W/AUTOMATIC XMSN W/AUTO START STOP ### W/MANUAL XMSN W/AUTO START STOP @@ W/DRIVER DISPLAY @@@ N/DRIVER DISPLAY

48@@ A22-GAN 18

WH 2003343C1

49

A22A

18

50

PLUG

-

51

A72E

18

52@

A72EB

18

52

ATEM1

16

53

A5VREF

18

54

APPU

18

55

AANG1

18

56

AANG2

18

TN 2003343C1

-

-

OR 3574289C1

OR 2003343C1

GY 3574285C1

TN 2003343C1

TN 2003343C1

TN 2003343C1

TN 2003343C1

CAV CIR GAUGE COLOR TERMINAL

70 PLUG

-

-

-

71 PLUG

-

-

-

72 PLUG

-

-

-

73 PLUG

-

-

-

74 PLUG

-

-

-

75 PLUG

-

-

-

76 PLUG

-

-

-

57

AANG3

18

58

AANG4

18

TN 2003343C1 TN 2003343C1

59

AANG5

18

TN 2003343C1

60

AANG-G

18

GY 2003343C1

60##

A66

16

YL 3574285C1

61

A98ZA

18

BK 2003343C1

61##

A53L

16

YL 3574285C1

62

A14NP

16

RD 3574285C1

62##

A53R

16

YL 3574285C1

63

OUT2

18

TN 2003343C1

63

PLUG

-

-

-

64

PLUG

-

-

-

65

A5A(+)

18

YL 3574289C1

66

A5A(-)

18

GN 3574289C1

67

PLUG

-

-

-

68

PLUG

-

-

-

69

PLUG

-

-

-

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

90656P 24MAY13 AE08058107

SHEET
34A

Figure 494 Connector Body Composite (1700)

494

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.76. CONNECTOR BODY COMPOSITE (1700F), P. 35

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FORWARD CHASSIS CONNECTOR (1700F)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

1
13 27 39 51
65

12
26 38 50 64
76

CONNECTOR 3595624C1
* W/ BENDIX ABS # W/ WABCO ABS

CAV CIRC GAUGE COLOR TERMINAL

1

M52A

14

YL 3549416C1

2

M53A

14

YL 3549416C1

3

M52B

14

YL 3549416C1

4

M53B

14

YL 3549416C1

5

M58

14

BN 3549416C1

6

M19

14

GY 3549416C1

7

M78A

16

LTGN 3549416C1

8

M78B

16

LTGN 3549416C1

9

PLUG

-

-

3598921C1

10

PLUG

-

-

3598921C1

11

PLUG

-

-

3598921C1

12

PLUG

-

-

3598921C1

13

PLUG

-

-

3598921C1

14

M56

16

OR 3549417C1

15

M57

16

OR 3549417C1

16

M41

18

GY 3549418C1

17

M87A

18

GY 3549418C1

18

M9BB

18

GY 3549418C1

19

M87C

16

GY 3549417C1

20

M87D

16

GY 3549417C1

21

M85

16

GY 3549417C1

22

M64A

16

YL 3549417C1

23

M64B

16

YL 3549417C1

24

M54X

16

OR 3549417C1

25 M109A

18

GY 3549418C1

26

PLUG

-

-

3598921C1

27*

M94

18

GY 3549418C1

27# [M94M]

18

GY 3549418C1

28* M94A

18

GY 3549418C1

28# [M94MA] 18

GY 3549418C1

29* M94B

18

GY 3549418C1

29# [M94MB] 18

GY 3549418C1

30* M94C

18

GY 3549418C1

30# [M94MC] 18

GY 3549418C1

31* M94D

18

GY 3549418C1

31# [M94MD] 18

GY 3549418C1

32* M94E

18

GY 3549418C1

32# [M94ME] 18

GY 3549418C1

33* M94F

18

GY 3549418C1

33# [M94MF] 18

GY 3549418C1

34* M94H

18

GY 3549418C1

34# [M94MH] 18

GY 3549418C1

35* M94J

18

GY 3549418C1

35# [M94MJ] 18

GY 3549418C1

CHART CONTINUED ON SHEET 35A

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED LONESTAR IN

B 75116N

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

TITLE. REVISED 1700F CHART.

61802Y 11MAR09 AE08058107

035

Figure 495 Connector Body Composite (1700F)

495

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.77. CONNECTOR BODY COMPOSITE (1700F), P. 35A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CHART CONTINUED FROM SHEET 35

FORWARD CHASSIS CONNECTOR (1700F)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

1
13 27 39 51
65

12
26 38 50 64
76

CONNECTOR 3595624C1
* W/ BENDIX ABS # W/ WABCO ABS @ W/ REMOTE START STOP @@ W/ VORAD EVT-300 % W/ VORAD VS-400 ** W/ AC REMOTE CONDENSOR & W/ AMBIENT TEMP SENSOR && W/ SMARTWAVE TPMS ## W/ CUMMINS ICON %% W/ TIRE PRESSURE SENSOR *** W/ TRLR SOC PARK BRAKE PRESSURE SWITCH ### W/ BODY BUILDER PRE-WIRING

CAV

CIRC GAUGE COLOR TERMINAL

36*

M94K

18

GY 3549418C1

36# [M94MK] 18

GY 3549418C1

37@@

M67B

16

GY 3549417C1

37# M67-GA

20

WH 3549418C1

37* M67-GG

20

WH 3549418C1

37% M67-GY

18

WH 3549418C1

38@@

M67C

16

GY 3549417C1

38#

M67CA

20

PK 3549418C1

38*

M67Y

20

PK 3549418C1

38%

M67Y

18

PK 3549418C1

39@@

M67D

16

GY 3549417C1

39&

M41D

18

BK 3549418C1

40@@

M67E

16

GY 3549417C1

40&

M41E

18

GY 3549418C1

41

M61

18

GY 3549418C1

42

M106A

18

GY 3549418C1

43@

M97H

18

VT 3549418C1

43##

M97R

18

VT 3549418C1

44

M97J

18

VT 3549418C1

45**

M77

18

BK 3549418C1

45##

M97K

18

VT 3549418C1

46##

M97L

18

VT 3549418C1

46**

M77A

18

BK 3549418C1

47%% M22ZA

20

TN 3549418C1

47&& M22AA

18

PK 3549418C1

48%% M22VA

20

TN 3549418C1

48&& M22AG

18

WH 3549418C1

49

M22A

20

TN 3549418C1

50

M97N

18

VT 3549418C1

51

M72EA

16

OR 3549416C1

52*** M72EB

16

OR 3549417C1

52### TEM1

16

GY 3549417C1

53

TEM2

16

GY 3549417C1

54

TEM3

16

GY 3549417C1

55

TEM4

16

GY 3549417C1

56

TEM5

16

GY 3549417C1

57

TEM6

16

GY 3549417C1

58

TEM7

16

GY 3549417C1

59

TEM8

16

GY 3598921C1

60

PLUG

-

-

3598921C1

61

PLUG

-

-

3598921C1

62

PLUG

-

-

3598921C1

63

PLUG

-

-

3598921C1

64

PLUG

-

-

3598921C1

65

PLUG

-

-

3598921C1

66

PLUG

-

-

3598921C1

67

PLUG

-

-

3598921C1

68

M14T

10

RD 3549415C1

69

PLUG

-

-

3598921C1

70

PLUG

-

-

3598921C1

71

PLUG

-

-

3598921C1

72

PLUG

-

-

3598921C1

73

PLUG

-

-

3598921C1

74

PLUG

-

-

3598921C1

75

PLUG

-

-

3598921C1

76

PLUG

-

-

3598921C1

CHK

DATE

CHAN GE

0486 04JAN12 INITIAL RELEASE.

REV

R E FE R EN CE

A 75116N

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
35A

Figure 496 Connector Body Composite (1700F)

496

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.78. CONNECTOR BODY COMPOSITE (1701), P. 36

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER CHASSIS (1701) (LOCATED ON DASH
PANEL - LEFT SIDE (LOWER))

12

1

26

13

38

27

50

39

64

51

76

65

CONNECTOR 3595623C1

CAV

CIR GAUGE COLOR TERMINAL

26%%% A64TLA 16

YL 3574288C1

26*@ A74Y

16

YL 3574288C1

26& A72CB

12

OR 3574287C1

27

A36B

18

TN 2003343C1

28

A9BC

18

GY 2003343C1

29

A14BC

18

RD 3549418C1

29&# A5U(+) 18

YL 2003343C1

30

A39A

16

GY 3574285C1

31

A39

16

GY 3574285C1

32

A59A

18

GY 2003343C1

33

A59B

18

GY 2003343C1

34

A59C

18

GY 2003343C1

35

A59D

18

GY 2003343C1

35@@@ A59DB

18

GY 2003343C1

36

A59E

18

GY 2003343C1

36@@@ A59EB

18

GY 2003343C1

37

A59F

18

GY 2003343C1

38

A59H

18

GY 2003343C1

39

A59J

18

GY 2003343C1

40

A61B

18

GY 2003343C1

* W/ BENDIX ABS

@ W/ WABCO ABS

# W/ STANDARD BACKUP LIGHTS

@@ W/ DAY CAB CUSTOMER SUPPLIED

% W/ VORAD VS-400 COLLISION AVOIDANCE

& W/ AUX TRAILOR SOCKET

&& W/ AUX ISO TRAILOR SOCKET

## W/ PRODUCTIVITY DISPLAY

**

MUTUALLY EXCLUSIVE

%% W/ COLLISION WIRING

@@@ W/ OMNIVISION J1939 OVERLAY

### W/ LIFT GATE WIRING

*** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S/6M

%%% W/ FOR RUSSIAN PROSTAR

*@ W/ ESPAR HEATER,DAYCAB,W/CIRC BRKR

*% W/ PROSTAR MIR TURN SIG &

BENDIX FUSION W/SCR

*& W/ EOF T SOCKET IGN FEED

&# W/ PEOPLENET W/ J1708

&* W/ DRIVERTECH SYS W/J1939

CHART CONTINUED ON SHEET 36A

CAV

CIR GAUGE COLOR TERMINAL

1#

A71B

16

OR 3574288C1

1

A71BA

16

OR 3574288C1

1%%% A71BU

16

OR 3574288C1

2%%

A56A

14

OR 3574288C1

2**

A56A

16

OR 3574288C1

2** A56A3

16

OR 3574288C1

2%%% A64A

16

YL 3574288C1

2*% A56A5

16

OR 3574288C1

3%%

A57A

14

OR 3574288C1

3**

A57A

16

OR 3574288C1

3** A57A3

16

OR 3574288C1

3** A57A4

16

OR 3574288C1

3%%% A14KA

16

RD 3574288C1

3*% A57A6

16

OR 3574288C1

3*% A57AD

14

OR 3574288C1

4

A68A

14

BN 3574288C1

5

A56T

12

OR 3574287C1

5%%% A56C

16

OR 3574288C1

6

A57T

12

OR 3574287C1

6%%% A57C

16

OR 3574288C1

7

A58T

12

BN 3574287C1

7%%% A58RMA 16

BN 3574288C1

8

A68T

12

BN 3574287C1

8%%% A58LMA 16

BN 3574288C1

9

A70T

12

OR 3574287C1

9%%% A70T

16

OR 3574288C1

9*&

A70T

10

OR 3574287C1

10

A94T

12

GY 3574287C1

10%%% A94TM

16

GY 3574288C1

10

A94T

10

GY 3574287C1

11&

A72V

12

OR 3574287C1

11&& A72V

12

DKBL 3574287C1

11%%% A94TE

16

GY 3574288C1

11*% A94AC

12

GY 3574287C1

11& A72CA

12

OR 3574287C1

12

A67TA

18

PK 3574289C1

12%%% A56B1

16

OR 3574288C1

12*% A94AE

12

GY 3574289C1

13

A94SJ

18

GY 3574289C1

14

A94BM

18

GY 2003343C1

15

A94BN

18

GY 2003343C1

16@ A94BE

18

GY 2003343C1

16* A94BE

16

GY 3574285C1

17@ A94BD

18

GY 2003343C1

17* A94BD

16

GY 3574285C1

18@ A94BH

18

GY 2003343C1

18* A94BH

16

GY 3574285C1

19@ A94BF

18

GY 2003343C1

19* A94BF

16

GY 3574285C1

20* A94BL

18

GY 2003343C1

20@ A94BL

14

GY 3574285C1

21* A94BJ

18

GY 2003343C1

21@ A94BJ

14

GY 3574285C1

22

A94BK

18

GY 2003343C1

23

A94BA

18

GY 2003343C1

24

A94BB

18

GY 2003343C1

25

A94BC

18

GY 2003343C1

26

A94TA

12

YL 3574285C1

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN CE

H 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
036

Figure 497 Connector Body Composite (1701)

497

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.79. CONNECTOR BODY COMPOSITE (1701), P. 36A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER CHASSIS (1701) (LOCATED ON DASH PANEL - LEFT SIDE (LOWER))

CHART CONTINUED FROM SHEET 036

12
26 38 50 64
76

1
13 27 39 51
65

CONNECTOR 3595623C1

* W/ BENDIX ABS

@ W/ WABCO ABS

# W/ STANDARD BACKUP LIGHTS

@@ W/ DAY CAB CUSTOMER SUPPLIED

% W/ VORAD VS-400 COLLISION AVOIDANCE

& W/ AUX TRAILOR SOCKET

&& W/ AUX ISO TRAILOR SOCKET

## W/ PRODUCTIVITY DISPLAY

**

MUTUALLY EXCLUSIVE

%% W/ COLLISION WIRING

@@@ W/ OMNIVISION J1939 OVERLAY

### W/ LIFT GATE WIRING

*** W/ ANTILOCK BRAKES W/ ESC-WABCO 6S / 6M

*@ W/ ESPAR HEATER,DAYCAB,W/CIRC BRKR

*& W/ EOF T SOCKET IGN FEED

**% W/ PROSTAR TURN SIGNAL WRG

**@ W/ 5TH WHEEL IGN UNLOCK

CAV

CIR GAUGE COLOR TERMINAL

58*** A94BT

18

GY 2003343C1

58** A116L

18

GY 2003343C1

58** A94BT

16

GY 3574287C1

59*** A94BU

18

GY 2003343C1

59** A94BU

16

GY 3574287C1

59** A116U

18

GY 2003343C1

59**% A56BB

16

OR 3574285C1

60*** A94BV

18

GY 2003343C1

60** A94BV

16

GY 3574287C1

60** A11GM

18

GY 2003343C1

60**% A56BC

16

GY 3574285C1

60**@ A116M

18

GY 2003343C1

61 A5U(-) 18

GN 2003343C1

62 A5U(+) 18

YL 2003343C1

63 A94SZC 16

GY 3574285C1

63@ A94SL

18

GY 2003343C1

63**% A7BB

16

OR 3574285C1

64** A94BW

18

GY 3574289C1

64** A94BW

16

GY 3574285C1

64**% A57BC

16

OR 3574288C1

65

A12U

16

LTBL 3574288C1

65& A72CC

12

OR 3574287C1

65* A94HA

18

GY 3574289C1

65*@ A74RC

12

RD 3574287C1

66

A14U

16

RD 3574288C1

66*@ A11-GC 18

WH 3574289C1

66* A94SKB 18

GY 3574289C1

66* A94SKB 18

GY 3574289C1

66& A72CD

12

OR 3574287C1

67

A94SK

18

GY 3574289C1

67* A94SKA 18

GY 3574289C1

68@@

A65

16

OR 3574288C1

68

A65

18

OR 3574289C1

69

A67U

18

GY 3574289C1

70

A67W

18

GY 3574289C1

71

A67V

18

GY 3574289C1

72

A94SM

18

GY 3574289C1

72*& A70BB

14

RD 3574288C1

73

A94SN

18

GY 3574289C1

73# A71BB

16

LTBL 3574288C1

74

A94SL

18

GY 3574289C1

74*& A54BB

14

BN 3574288C1

75 A94SVC 16

GY 3574288C1

75*& A12BB

18

LTBL 3574289C1

75@ A94SM

18

GY 3574289C1

76* A94SH

16

GY 3574288C1

76### A72A

16

GY 3574288C1

76*& A68DB

14

BN 3574288C1

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 94106N

DRAWN
300371
RELEASE NO.
72376Z

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

23AUG10 AE08058107

SHEET
36A

Figure 498 Connector Body Composite (1701)

498

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.80. CONNECTOR BODY COMPOSITE (1701F), P. 37

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
CENTER CHASSIS CONNECTOR (1701F)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

38

N59H 18 GY 3549418C1

1

12

39

N59J 18 GY 3549418C1

13

26

40

N61B 18 GY 3549418C1

27

38

39

50

41 N106B 18 GY 3549418C1

51

64

42 N109B 18 GY 3549418C1

65

76

43

N32A 18 TN 3549418C1

44

N32

18 TN 3549418C1

45

N49

18 GY 3549418C1

CONNECTOR 3595622C1

CAV

CIR GAUGE COLOR TERMINAL

1

N71BA 14

OR 3549416C1

2

N56A

14

OR 3549416C1

3

N57A

14

OR 3549416C1

4

N68A

14

BN 3549416C1

5

N56T

10

YL 3549415C1

6

N57T

10

LTGN 3549415C1

7

N58T

10

BK 3549415C1

8

N68T

10

BN 3549415C1

9

N70T

10

RD 3549415C1

10

N94T

10

DKBL 3549415C1

11

N72V

12

DKBL 3549415C1

11## N72V

10

DKBL 3549415C1

12 N67TA 16

PK 3549416C1

13 N94SJ 16

GY 3549416C1

14 N94BM 16

GY 3549417C1

15 N94BN 16

GY 3549417C1

16 N94BE 16

GY 3549417C1

17 N94BD 16

GY 3549417C1

18 N94BH 16

GY 3549417C1

19 N94BF 16

GY 3549417C1

20 N94BL 14

GY 3549417C1

21 N94BJ 14

GY 3549417C1

22 N94BK 16

GY 3549417C1

23 N94BA 16

GY 3549417C1

24 N94BB 16

GY 3549417C1

25 N94BC 16

GY 3549417C1

26## N94TA 12

YL 3549415C1

27% N36B

18

TN 3549418C1

27% N36A

18

TN 3549418C1

28

N9BC

18

GY 3549418C1

29

N36A

18

RD 3549418C1

29*** N104A 18

DKBL 3549418C1

29@@ N104B 18

DKBL 3549418C1

29@@@ N104C 18

DKBL 3549418C1

30

N36A

19

TN 3549418C1

30# N37A

18

TN 3549418C1

30%% N39

18

GY 3549418C1

31

N39

16

GY 3549417C1

32

N59A

18

GY 3549418C1

33

N59B

18

GY 3549418C1

34

N59C

18

GY 3549418C1

35

N59D

18

GY 3549418C1

36

N59E

18

GY 3549418C1

37

N59F

18

GY 3549418C1

46 N94SAB 18 GY 3549418C1

47 N94SBB 18 GY 3549418C1

48 N94SCB 18 GY 3549418C1

49 N94SDB 18 GY 3549418C1

50

N49A 18 GY 3549418C1

51 N65BC 14 OR 3549416C1

52 N22ZB 18 TN 3549418C1

52@ N5UB(+) 18 YL 3549418C1

52& N94BY 16 GY 3549417C1

53 N22VB 18 TN 3549418C1

53@ N5UB(-) 18 GN 3549418C1

53& N94BZ 16 GY 3549417C1

54

N22B 18 TN 3549418C1

54& N94BP 16 GY 3549417C1

55 N22ZC 18 TN 3549418C1

55& N94BQ 16 GY 3549417C1

56 N22VC 18 TN 3549418C1

56& N94BR 16 GY 3549417C1

57

N22C 18 TN 3549418C1

57& N94BS 16 GY 3549417C1

58* N11-6L 18 GY 3549418C1

58& N94BT 16 GY 3549417C1

59* N116U 18 GY 3549418C1

59& N94BU 16 GY 3549417C1

60* N116M 18 GY 3549418C1

60& N94BV 16 GY 3549417C1

61 N5U(-) 18 GN 3549418C1

62 N5U(+) 18 YL 3549418C1

63 N94SZC 16 GY 3549417C1

64& N94BW 16 GY 3549416C1

65% N12UA 16 PK 3549416C1

65% N12U 16 PK 3549416C1

66

N14U 16 RD 3549416C1

67 N94SK 16 GY 3549416C1

68

N65

16 OR 3549416C1

69

N67H 16 GY 3549416C1

69* N67U 16 GY 3549416C1

70

N67J 16 GY 3549416C1

70* N67W 16 GY 3549416C1

71

N67K 16 GY 3549416C1

71* N67V 16 GY 3549416C1

72 N94SM 16 GY 3549416C1

73 N94SN 16 GY 3549416C1

74 N94SL 16 GY 3549416C1

75 N94SVC 16 GY 3549416C1

76% N94SH 16 GY 3549416C1

76%

N59

16 GY 3549416C1

* W/ 5TH WHEEL JAW LOCK SENSOR ## W/ TRAILER SOCKET W/ ISO & W/ CHANNEL ABS W/ ATC && W/ NO FUEL FILTER SENSOR
W/ VSM % MUTUALLY EXCLUSIVE # W/ DUAL UNCAB & BOC
FUEL TANKS %% W/ HEATED DRAIN VALVE @ W/ OMNIVISION J1939 ** W/ AUTO START/ STOP ***W/ LSM BOC BTRY BOX @@ W/ LSM UC BTRY BOX @@@W/ RSM UC BTRY BOX

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

RE FER EN CE

E 82357E

DRAWN
300344
RELEASE NO.
74016A

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

11MAR09 AE08058107

SH EE T
037

Figure 499 Connector Body Composite (1701F)

499

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.81. CONNECTOR BODY COMPOSITE (1702), P. 38

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

1@

A92A20

16

TN 3574288C1

2

A9AA

20

GY 2003343C1

2%

A9AA

18

GY 2003343C1

3

A6DB

20

GY 2003343C1

4

A77B

20

LTGN 2003343C1

5

A28

18

TN 2003343C1

6#

A71A

16

OR 3574285C1

6

A71-G

18

WH 2003343C1

6##

A71A

18

OR 2003343C1

7

A71B

16

OR 3574285C1

7& A92#165 18

TN 2003343C1

7@

A71C

16

OR 3574285C1

8

A13A

16

PK 3574285C1

8& A92#163 16

PK 3574285C1

9

A14A

12

RD 3574287C1

9@

A13AE

14

PK 3574288C1

10

A77

18

LTGN 2003343C1

11

A5R(+)

18

YL 2003343C1

12

A1

18

LTBL 2003343C1

13

A31

18

TN 2003343C1

14

A88

18

LTGN 2003343C1

15@

A41D

18

TN 2003343C1

16

A17

16

PK 3574285C1

16&

A17C

16

PK 3574285C1

17

A5R(-)

18

GN 2003343C1

18

A23A

18

TN 3522073C1

18@

A41E

18

TN 2003343C1

19* A17-GC

16

WH 3574285C1

19* A17-GC

18

WH 2003343C1

19& A92#134 18

TN 2003343C1

20

A17B

18

PK 2003343C1

20& A92#141 18

PK 2003343C1

20%%% A92B

18

TN 2003343C1

20**

A92A

18

PK 2003343C1

21

A17C

18

PK 2003343C1

22

A97C

18

PL 2003343C1

23

A97B

18

PL 2003343C1

24

A97M

18

PL 2003343C1

25

A92E

16

TN 3574285C1

25@

A92DN

18

TN 2003343C1

26

A92F

18

TN 2003343C1

26@

A92A3

18

TN 2003343C1

27

A92H

18

TN 2003343C1

27@

A92A1

16

TN 3574285C1

28

A99B

18

PL 2003343C1

29

A97N

18

PL 2003343C1

30

A99D

18

PL 2003343c1

31@ A92A18

16

TN 3574285C1

31*** A77BA

20

LTGN 2003343C1

32

A104AL

16

DKBL 3574285C1

33

A104AM

16

DKBL 3574285C1

33&& A104D

16

DKBL 3574285C1

IP/ENGINE (1702)
(LOCATED ON FRONT CENTER DASH PANEL)

42 33

38

31

30

34 28

27 21

25 19

24 22 18 16

15 13 9

12 10
5 1

CONNECTOR 3595621C1 BODY LOCK 3598918C1
3598919C1
* MUTUALLY EXCLUSIVE # W/ STD BACKUP LIGHT ## W/ WORK LIGHT FEED & W/ ALLISON TC10 TRANSMISSION @ W/ 2010 LH FUSE BLOCK % W/ CRUISE DISABLE WITH WIPER ON %% W/ AUTOSHIFT OR ULTRASHIFT PLUS XMSN ** W/ ALLISION TC10 XMSN *** W/ AIR CONDITING && W/ MANUAL XMSN W/ AUTO START STOP &&& W/ ENGINE BODY BUILDER WIRING

CAV

CIR

GAUGE COLOR TERMINAL

34

A30BC

16

TN 3574288C1

35 A3BA(+) 18

DKBL 2003343C1

36 A3BA(-) 18

GY 2003343C1

37

A97F

16

PL 3574285C1

37&

A97F

16

PL 3574285C1

38@

A97DF

16

PL 3574285C1

39

A92A

18

TN 2003343C1

40

A92B

18

TN 2003343C1

41

A88A

18

LTGN 2003343C1

41&&& A92A18

16

TN 3574285C1

42

A97VT1

12

PL 3574288C1

42@ A97VT1

14

VT 3574288C1

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
038

Figure 500 Connector Body Composite (1702)

500

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.82. CONNECTOR BODY COMPOSITE (1702), P. 39

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ENGINE CONNECTOR (1702)
(LOCATED ON FRONT CENTER DASH PANEL)

34 28

38

30

31

42 33

22 24 16 18

25 27

19

21

10

12

1

13 15
5 9

CONNECTOR 3595620C1

* MUTUALLY EXCLUSIVE @ W/ ULTRASHIFT TRANSMISSION # W/ MANUAL TRANSMISSION % W/ AUTOSHIFT TRANSMISSION

CAV

CIR

GAUGE COLOR TERMINAL

1

PLUG

-

-

3508928C1

2*

K9AA

16

GY 3549417C1

2*

K9AA

18

GY 3549418C1

3

K6DB

18

GY 3549418C1

4

K77B

18

LTGN 3549418C1

5

K28

18

TN 3549418C1

6#

K71A

16

OR 3549417C1

7#

K71B

16

OR 3549417C1

8#

K13A

14

PK 3549417C1

9

PLUG

-

-

3508928C1

10

K77

16

LTGN 3549417C1

11@% K5R(+)

18

YL 3549418C1

12

PLUG

-

-

3508928C1

13

K31

18

TN 3549418C1

14

K88

16

LTGN 3549417C1

15

PLUG

-

-

3508928C1

16

K17

16

PK 3549417C1

17@% K5R(-)

18

GN 3549418C1

18

K41E

18

TN 3549418C1

19@% K17-GC

18

PK 3549418C1

20@% K17B

18

PK 3549418C1

21

K17C

16

PK 3549417C1

22

K97C

18

PL 3549418C1

23

K97B

18

PL 3549418C1

24

K97M

18

PL 3549418C1

25@

K92E

16

TN 3549417C1

26

K92F

18

TN 3549418C1

27@

K92H

18

TN 3549418C1

28

K99B

18

PL 3549418C1

29

K97N

18

PL 3549418C1

30

K97D

18

PL 3549418C1

31@ K92ER

18

TN 3549418C1

32

K97S

18

VT 3549418C1

33

K97J

18

VT 3549418C1

34

PLUG

-

-

3508928C1

35 K3BA(+) 18

DKBL 3549418C1

36 K3BA(-) 18

GY 3549418C1

37

K13A

18

PK 3549418C1

38* K92A15

18

TN 3549418C1

38*

K47T

18

GY 3549418C1

39*

K92A

18

TN 3549418C1

40*

K92B

18

TN 3549418C1

40* K92GN

18

TN 3549418C1

40* K98GN

18

LTGN 3549418C1

41*

K88A

16

LTGN 3549417C1

41* K98YL

18

YL 3549418C1

42 K97VT1

12

VT 3549416C1

CHK

DATE

CHAN GE

0486 03JAN12 ADDED LONESTAR IN

TITLE.

REV

R E FE R EN CE

C 75116N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
039

Figure 501 Connector Body Composite (1702)

501

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.83. CONNECTOR BODY COMPOSITE (1702), P. 39A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

W/ 2010 SCR 13L ENGINE.

ENGINE CONNECTOR (1702)
(LOCATED ON FRONT CENTER DASH PANEL)

34 28

38

30

31

42 33

22 24 16 18

25 19

27 21

10

12

1

13 15
5 9

CONNECTOR 3595620C1
* W/ ALLISON XMSN @ W/ ULTRASHIFT TRANSMISSION % W/ AUTOSHIFT TRANSMISSION & W/ PUSH BUTTON SHIFTER ** W/ VARIABLE SPEED FAN *# W/ 2 SPEED FAN *% W/ CRUSE CONTROL ## W/ RESTRICTION GAUGE && N/ RESTRICTION GAUGE #& W/ 2 PTO HOUR METERS #* N/ ROAD SPEED #@ W/ ROAD SPEED *& W/ ENGINE OIL TEMP SENSOR ^ W/ ALLISON TC10 TRANSMISSION

CAV CIRCUIT GAUGE COLOR TERMINAL

1** K92A20

16

GY 3549416C1

1*# K92A20

16

WH 3549416C1

2

K9AAB

18

GY 3549418C1

2

K9AAD

18

GY 3549418C1

2##

K9AA

16

GY 3549417C1

2&&

K9AA

18

GY 3549418C1

3

K6DB

18

GY 3549418C1

4

K77B

18

LTGN 3549418C1

5

K28

18

TN 3549418C1

6 K92#145 18

OR 3549418C1

6

K71A

16

OR 3549417C1

7*

K71B

16

OR 3549417C1

7*^ K92#165 18

TN 3549418C1

8*^ K92#163 18

TN 3549418C1

8@

K13A

14

PK 3549417C1

9

K92DL

16

TN 1661875C1

10

K77

16

LTGN 3549417C1

11^ K5C108

18

YL 3549417C1

11& K5R128

18

YL 3549418C1

11*@ K5R(+)

18

YL 3549418C1

12& K92DM

16

TN 3549417C1

12*% KR1B

18 LT BL 3549418C1

13

K31

18

TN 3549418C1

CAV CIRCUIT GAUGE COLOR TERMINAL

14

K88

16

LTGN 3549417C1

15

K14HC

14

RD 3549417C1

16

K17

16

PK 3549417C1

17*@ K5R108

18

GN 3549418C1

17^ K5C108

18

GN 3549418C1

17

K5R108

18

LTGN 3549418C1

17& K5R(-)

18

GN 3549418C1

18

K41E

18

TN 3549418C1

19*@^ K92#134 18

TN 3549418C1

19@ K17-GC

18

PK 3549418C1

20*@ K92#141 18

TN 3549418C1

20@

K17B

18

PK 3549418C1

20^ K92#141 18

TN 3549418C1

21*@ K92C103 18

YL 3549418C1

21@

K17C

16

PK 3549417C1

22

K97C

18

PL 3549418C1

23

K97B

18

PL 3549418C1

24

K97M

18

PL 3549418C1

25*@ K92#117 18

TN 3549418C1

25@

K92DN

18

TN 3549418C1

25@

K92E

16

TN 3549417C1

26@

K92A3

18

TN 3549418C1

26*@ K92C158 18 LT GN 3549418C1

26@

K92F

18

TN 3549418C1

27@ K92A11

16

TN 3549417C1

27*@ K92#124 18

TN 3549418C1

27@

K92H

18

TN 3549418C1

28

K99B

18

PL 3549418C1

29

K97N

18

PL 3549418C1

30

K97D

18

PL 3549418C1

31@ K92A18A 16

TN 3549417C1

31*@ K92#156 18

TN 3549418C1

31@

K92ER

18

TN 3549418C1

32

K97S

18

VT 3549418C1

33

K97J

18

VT 3549418C1

34@ K92A18A 16

TN 3549416C1

34*& K30BC

16

TN 3549416C1

35 K3BA(+) 18

DKBL 3549418C1

36 K3BA(-) 18

GY 3549418C1

37&^

K13

18

PK 3549418C1

37

K13A

18

PK 3549418C1

38#* K92A15

18

TN 3549418C1

38#@

K47T

18

GY 3549418C1

39@

K92A

18

TN 3549418C1

39@

K92J

18

TN 3549418C1

39*@ K92#161 18

TN 3549418C1

40

K98GN

18

GN 3549418C1

40

K92B

18

TN 3549418C1

40

K92GN

18

TN 3549418C1

40

K98GN

18

LTGN 3549418C1

41#&

K88A

16

LTGN 3549417C1

41@

K98YL

18

YL 3549418C1

41*@ K92B112 18

TN 3549418C1

42

K97VT1

14

RD 3549416C1

42

K97VT1

12

VT 3549416C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECTS FOR TC10B 84576N

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

SHEET

XMSN.

92070B 25APR13 AE08058107

39A

Figure 502 Connector Body Composite (1702)

502

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.84. CONNECTOR BODY COMPOSITE (1800), P. 40

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DCM CONNECTOR (1800)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

B

C

A 11

1

22

2

33

3

44

55

4

66

5

77

88

6

99

1010 7 8 11 11

1212 A

B

C

D 1 2 3
4
5
6 7 8
D

CONNECTOR 3553649C1 BODY LOCK 3553650C1

* MUTUALLY EXCLUSIVE ** W/ DAY CAB TRIPMASTER *** W/ SLEEPER TRIPMASTER # W/ XATA FOR SLEEPER @ W/ TRIP MASTER ## W/ XATA FOR DAY CAB *# W/ 2010 LH FUSE BLOCK % W/ MANUAL XMSN

CAV

CIR

GAUGE COLOR TERMINAL

A1

A56B

20

OR 3544883C1

A2

A57B

20

OR 3544883C1

A3

A11-GA

18

GY 3544876C1

A4

A9

18

GY 3544876C1

A5

A87E

18

GY 3544876C1

A6

A94MU

18

GY 3544876C1

A6*# A94MN

18

GY 3544876C1

A7

A52D

20

YL 3544883C1

A8

A102A

20

YL 3544883C1

B1

A82C

20

GY 3544883C1

B2

A40A

20

GY 3544883C1

B3

A6

20

GY 3544883C1

B4

A97B

18

PL 3544884C1

B5

A99D

18

PL 3544884C1

B6

A97N

18

PL 3544884C1

B7

A44

20

GY 3544883C1

B8

A86

20

LTGN 3544883C1

B9

A70

20

OR 3544883C1

B10

A85A

20

GY 3544883C1

B11

A100

20

GY 3544883C1

B12

A97

20

PL 3544883C1

C1

A82B

20

GY 3544883C1

C2

A40B

18

GY 3544884C1

C3

A94SV

16

GY 3544884C1

C4

A99B

18

PL 3544884C1

C5

A97C

18

PL 3544884C1

C6

A97M

18

PL 3544884C1

C7

A92

18

TN 3544884C1

C8

A86A

18

LTGN 3544884C1

C9

A82A

20

GY 3544883C1

C10

A94SZ

16

GY 3544884C1

C11

A97A

18

PL 3544884C1

C12

A40

20

GY 3544883C1

D1@

A70E

18

OR 3544884C1

D1# A14EB2

18

RD 3544884C1

D2**

A70D

18

GY 3544884C1

D2*** A70D

18

OR 3544884C1

D2## A11-GBH 16

WH 3544884C1

D2# A11-GBE 16

WH 3544884C1

D3

A62DD

18

DKBL 3544876C1

D4*

A24

18

GY 3544876C1

D4*

A24C

18

GY 3544884C1

D5*

A94SE

18

GY 3544876C1

D5* A94-GC

18

WH 3544876C1

D5*# A94-GCC 18

WH 3544876C1

D6*

A94SF

16

GY 3544876C1

D6*

A94BY

18

GY 3544876C1

D7

A17A

18

PK 3544884C1

D7%

A17HB

18

PK 3544884C1

D8

A17B

18

PK 3544884C1

D8%

A17BA

18

PK 3544884C1

CHK

DATE

CHAN GE

MJV041888MAY16 ADDED CIRC A11-GBE,

A17HB AND A17BA.

REV

R E FE R EN C E

D 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAY09 AE08058107

SHEET
040

Figure 503 Connector Body Composite (1800)

503

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.85. CONNECTOR BODY COMPOSITE (1800F), P. 41

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAB HARNESS CONN (1800F)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

BC

A

D

8 12 12 8

11 11

7

7

10 10

6

99

6

88

5

77

5

4

66

4

55

3

44

3

33

2

2

22

1

1

11

A

D

BC

CONNECTOR 3612512C1 BODY LOCK 3553654C1
3553652C1

CAV CIR GAUGE COLOR TERMINAL

A1 B56B

18

OR 3544886C1

A2 B57B

18

OR 3544886C1

A3 B11-GA 18

WH 3544880C1

A4

B9

18

GY 3544880C1

A5 B87E

18

GY 3544880C1

A6

-

-

-

-

A7 B52B

18

YL 3544886C1

A8 B102A

18

YL 3544886C1

B1 B82C

18

GY 3544886C1

B2 B40A

18

GY 3544886C1

B3

B6

18

GY 3544886C1

B4 B97B

18

VT 3544886C1

B5 B99D

18

VT 3544886C1

B6 B97N

18

VT 3544886C1

B7

B44

18

GY 3544886C1

B8

B86

20

LTGN 3544885C1

B9

B70

18

OR 3544886C1

B10 B85A

20

GY 3544885C1

B11 B100

20

GY 3544885C1

B12 B97

20

GY 3544885C1

C1 B82B

18

GY 3544886C1

C2 B40B

18

GY 3544886C1

C3 B94SV

18

GY 3544886C1

C4 B99B

18

VT 3544886C1

C5* B97C

18

GY 3544886C1

C5* B97C

18

VT 3544886C1

C6 B97M

18

VT 3544886C1

C7

B92

20

TN 3544885C1

C8 B86A

20

LTGN 3544885C1

C9 B82A

18

GY 3544886C1

C10 B94SZ

18

GY 3544886C1

C11 B97A

18

VT 3544886C1

C12 B40

18

GY 3544886C1

D1 B70E

18

OR 3544886C1

D2 B70D

18

GY 3544886C1

D3 B62DD

20

DKBL 3544879C1

D4

B24

20

GY 3544879C1

D5 B94SE

18

GY 3544880C1

D6 B94SF

18

GY 3544880C1

D7 B17A

18

PK 3544886C1

D8 B17AA

18

PK 3544886C1

* MUTUALLY EXCLUSIVE

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
041

Figure 504 Connector Body Composite (1800F)

504

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.86. CONNECTOR BODY COMPOSITE (1801), (1802), P. 42

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TURN SIGNAL SWITCH CONNECTOR (1801)
(LOCATED ON STEERING COLUMN)

6

1

12

7

CONNECTOR 3539212C1

CAV CIR GAUGE COLOR TERMINAL

1 B56B

18

OR 3571717C1

2 B57B

18

OR 3571717C1

3 B52B

18

YL 3571717C1

4 B102A 18

YL 3571717C1

5 B82C

18

GY 3571717C1

6 B87-G 18

WH 3571717C1

7

B9D

18

GY 3571717C1

8 B82A

18

GY 3571717C1

9

-

-

-

-

10

-

-

-

-

11 B82B

18

GY 3571717C1

12 B87E

18

GY 3571717C1

CLOCKSPRING (1802)
(LOCATED ON STEERING COLUMN)
1
10
CONNECTOR 3608496C1

CAV

CIR

GAUGE COLOR TERMINAL

1

B62DD

20

DKBL 3608497C1

2

B97

20

GY 3608497C1

3

B86

20

LTGN 3608497C1

4

B92

20

TN 3608497C1

5

B9C

20

GY 3608497C1

6

B100

20

GY 3608497C1

7

B85A

20

GY 3608497C1

8

B24

20

GY 3608497C1

9

B86A

20

LTGN 3608497C1

10 B62-GDD 20

WH 3608497C1

CHK

DATE

CHANGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

RE FER EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
042

Figure 505 Connector Body Composite (1801), (1802)

505

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.87. CONNECTOR BODY COMPOSITE (1803), (1804), P. 43

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PRIMARY AIR TRANSDUCER (1803)
(LOCATED AT BASE OF STEERING COLUMN)
B C
A
CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL

A B9E 18

GY 1651943C1

B B6A 18

GY 1651943C1

C B40 18

GY 1651943C1

SECONDARY AIR TRANSDUCER (1804)
(LOCATED AT BASE OF STEERING COLUMN)
B C
A
CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL

A B9F

18

GY 1651943C1

B B6B

18

GY 1651943C1

C B40A 18

GY 1651943C1

CHK

DATE

CHANGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R EFER E NC E

B 82357E

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SHEET
043

Figure 506 Connector Body Composite (1803), (1804)

506

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.88. CONNECTOR BODY COMPOSITE (1805), (1806), (1807), P. 44

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRANSDUCER CONNECTOR (1805)
(LOCATED AT BASE OF STEERING COLUMN)
B C
A
CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL

A B9H

18

GY 1651943C1

B B6C

18

GY 1651943C1

C B40B 18

GY 1651943C1

STOP LIGHT SWITCH CONNECTOR (1806)
(LOCATED AT BASE OF STEERING COLUMN)

D BA
C

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

-

-

-

-

-

B

-

-

-

-

-

C B70 18

OR 1661875C1 1661872C1

D B9K 18

GY 1661875C1 1661872C1

CONNECTOR 1661777C1 BODY LOCK 1661873C1

4 WIRE CLOCK SPRING (1807)
(LOCATED AT BASE OF STEERING COLUMN)

D C B A
CONNECTOR 3547870C1 BODY LOCK 3515764C1

CAV CIR GAUGE COLOR TERMINAL

A B9C

20

GY 3544254C1

B B97

20

GY 3544254C1

C B100 20

GY 3544254C1

D B85A 20

GY 3544254C1

CHK

DATE

CHANGE

0488 20MAY14 ADDED R/D 1807.

REV

RE FER EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SH EE T
044

Figure 507 Connector Body Composite (1805), (1806), (1807)

507

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.89. CONNECTOR BODY COMPOSITE (1808), (1809), (1810), P. 45

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PARK BRAKE (1808)
(LOCATED AT BASE OF STEERING COLUMN)
D BA
C

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

C B44 18

GY 1661875C1 1661872C1

D B9J 18

GY 1661875C1 1661872C1

CONNECTOR 1661777C1 BODY LOCK 1661873C1

ACCELERATOR PEDAL (1809)
(LOCATED ABOVE ACCELERATOR PEDAL)
F E D C B A
CONNECTOR 1687790C1

CAV CIR GAUGE COLOR TERMINAL

A B99B 18

VT 1651943C1

B B97B 18

VT 1651943C1

C B97C 18

VT 1651943C1

D B99D 18

VT 1651943C1

E B97N 18

VT 1651943C1

F B97M 18

VT 1651943C1

ACCELERATOR PEDAL (1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
AB C
CONNECTOR 1655702C1 BODY LOCK 1655704C1

CAV CIR GAUGE COLOR TERMINAL

A B97C 18

GY 1680205C1

B B97B 18

VT 1680205C1

C B99B 18

VT 1680205C1

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
045

Figure 508 Connector Body Composite (1808), (1809), (1810)

508

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.90. CONNECTOR BODY COMPOSITE (1811), (1812), (1814), (1815), (1820F), (1820M), P. 46

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CLUTCH SWITCH (1811)
(LOCATED ON CLUTCH PEDAL)

A

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A B17A

18

PK 1667742C1 1661872C1

B

B B17AA 18

PK 1667742C1 1661872C1

C B97A

18

VT 1667742C1 1661872C1

C

D

B9M

18

GY 1667742C1 1661872C1

D

CONNECTOR 3540757C1 BODY LOCK 3540758C1
BRAKE INPUT (1812)
(LOCATED AT BASE OF STEERING COLUMN)

D BA
C
CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

C B70E 18

OR 1661875C1 1661872C1

D B70D 18

GY 1661875C1 1661872C1

AUTO/NEUTRAL PARK BRAKE (1814/1815)
D BA
C

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

PLUG

-

-

-

-

B

PLUG

-

-

-

-

C

K92DL

16

TN 3594831C1 1661872C1

C* K92DL

16

TN 1661875C1 1661872C1

D

K92DM

16

TN 3594831C1 1661872C2

D* K92DM

16

TN 1661875C1 1661872C1

CONNECTOR 1661777C1 BODY LOCK 1661873C1

* W/ 2010 SCR 13L ENG

CAB HARNESS STEERING WHEEL SENSOR (1820F / 1820M)
(LOCATED IN INSTRUMENT PANEL TO RIGHT OF STEERING COLUMN)

AB DC

CONNECTOR 1667529C1 BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL

A B94SA 20

GY 3534481C1

B B94SB 20

GY 3534481C1

C B94SC 20

GY 3534481C1

D B94SD 20

GY 3534481C1

BA

CD

# W/ 2010 LH FUSE BLOC

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A A94SA

18

GY 1661261C1

A# A94SNB 18

GY 1661261C1

B A94SB

18

GY 1661261C1

B# A94SPB 18

GY 1661261C1

C A94SC

18

GY 1661261C1

C# A94SRB 18

GY 1661261C1

D A94SD

18

GY 1661261C1

D# A94SSB 18

GY 1661261C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECT W/ 2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK IN 1820M.

61802Y 12MAR09 AE08058107

046

Figure 509 Connector Body Composite (1811), (1812), (1814), (1815), (1820F), (1820M)

509

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.91. CONNECTOR BODY COMPOSITE (1820), P. 46A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO SAS CONN (1820)
(LOCATED AT END OF FRAME AT REAR AXLE)
AB DC

CONNECTOR 1667529C1 BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL

A B94SN 20

GY 3534481C1

B B94SP 20

GY 3534481C1

C B94SR 20

GY 3534481C1

D B94SS 20

GY 3534481C1

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, LONESTAR,

RELEASE NO.

D ATE

PART NO.

92447S 12MAR14 AE08058107

SHEET
46A

Figure 510 Connector Body Composite (1820)

510

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.92. CONNECTOR BODY COMPOSITE (1821), (1821A), (1822), (1823), (1860), (1861), P. 47

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

STEERING WHEEL POSITION SENSOR
(1821) (LOCATED ON STEERING COLUMN)
4 1
5 2
6 3
7
CONNECTOR 3601800C1

CAV CIR GAUGE COLOR TERMINAL

1 B94SC 20

GY 3601801C1

2 B94SA 20

GY 3601801C1

3 B94SB 20

GY 3601801C1

4 B94SD 20

GY 3601801C1

5

-

-

-

-

6

-

-

-

-

7

-

-

-

-

WABCO STEERING ANGLE SENSOR (1821A)
(LOCATED AT END OF FRAME AT REAR AXLE)

1

6

CAV CIR GAUGE COLOR TERMINAL

1 B94SS 20

GY 3602660C1

2 B94ST 20

GY 3602660C1

3 B94ST 20

GY 3602660C1

4 B94SR 20

GY 3602660C1

5 B94SN 20

GY 3602660C1

6 B94SP 20

GY 3602660C1

CONNECTOR 3889458C1

ABS PRIMARY AIR TRANSDUCER
(1822) (LOCATED AT BASE OF STEERING COLUMN)

B C
A

CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL

A B94SZA 18

GY 1651943C1

B B94SVA 18

GY 1651943C1

C B94SE

18

GY 1651943C1

CIGAR LIGHTER TYPE POWER SOURCE (1860)
(LOCATED IN INSTRUMENT PANEL - CENTER) (JUMPER HARNESS)

BA C

CONNECTOR 3613000C1

CAV CIR GAUGE COLOR TERMINAL

A

A86M

16 LT GN 3534165C1

B

-

-

-

-

C A86-GA 16

WH 3534165C1

ABS SECONDARY AIR TRANSDUCER
(1823) (LOCATED AT BASE OF STEERING COLUMN)
B C
A

CONNECTOR 1678137C1

CAV CIR GAUGE COLOR TERMINAL

A B94SZB 18

GY 1651943C1

B B94SVB 18

GY 1651943C1

C B94SF

18

GY 1651943C1

TWO POST POWER SOURCE (1861)
(LOCATED IN INSTRUMENT PANEL CENTER) (JUMPER HARNESS)

A

B

CONNECTOR 3517473C1

CAV CIR GAUGE COLOR TERMINAL

A

B86N

14

LTGN 3517476C1

B B86-GB 14

WH 3517476C1

CHK

DATE

CHANGE

0488 20MAY14 ADDED R/D 1821A.

REV

R EFER E NC E

C 92447S

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SH EE T
047

Figure 511 Connector Body Composite (1821), (1821A), (1822), (1823), (1860), (1861)

511

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.93. CONNECTOR BODY COMPOSITE (1824), (1852), (1873), (1873B), (1874), P. 47A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DRIVER DEMAND (1824) PRESSURE SENSOR

32 1
CONNECTOR 3554593C1 PURCHASED ASSY.

CAV

CIR

GAUGE COLOR TERMINAL

1 [B94BY] 14

BK

ASSY.

2 [B94-G] 14

BK

ASSY.

3 [B94MN] 14

BK

ASSY.

ALLISON TC10 SHIFT SELECTOR (1852)

16

8

9

1

CONNECTOR 3605446C91

CAV CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

3518314C1

2

PLUG

-

-

3518314C1

3

A62BE

18

DKBL 3517243C1

4

PLUG

-

-

3518314C1

5 A92-GAH 18

WH 3517243C1

6

PLUG

-

-

3518314C1

7

PLUG

-

-

3518314C1

8 A5FA(+) 18

YL 3517243C1

8* A5B(+)

18

YL 3517243C1

9

PLUG

-

-

3518314C1

10

PLUG

-

-

3518314C1

11 A92#134 18

TN 3517243C1

12 A92A163 18

PK 3517243C1

13 3J92BT

18

RD 3517243C1

14

PLUG

-

-

3518314C1

15 A5FA(-) 18

GN 3517243C1

15* A5B(-)

18

GN 3517243C1

16

PLUG

-

-

3518314C1

* W/2010 LH,W/GEN 4,VCM

AUX-POWER RELAY (1873)
(LOCATED IN INSTRUMENT PANEL CENTER)

CAV CIR GAUGE COLOR TERMINAL

1 A13FG 18

PK 1659673C1

5 43 1

1 A13F

18

PK 1659673C1

2 A104B 18 DK BL 1659673C1

3 A13XA 18

PK 1659673C1

2
CONNECTOR 0593385C1 BODY LOCK 0593387C1

5 A13XA 18 5 A13DB 18 5 A13DB 18

PK 1661709C1 PK 1661709C1 PK 1661709C1

OPTIONAL RELAY (1873B)
(LOCATED IN INSTRUMENT PANEL CENTER)
5 43 1

CAV

CIR

GAUGE COLOR TERMINAL

1 A92A20

16

TN 1661709C1

2 A92-GN1 18

WH 1659673C1

4

A92A3

18

TN 1659673C1

5 A92DN1

18

TN 1659673C1

2

CONNECTOR 0593385C1

BODY LOCK 0593387C1

WIF SENSOR (1874)
(LOCATED IN INSTRUMENT PANEL CENTER)

12

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95W

18

TN 3561584C1 3536867C1

2 K95-GF 18

WH 3561584C1 3536867C1

CHK

DATE

CONNECTOR 3590390C1

CHAN GE

REV

R E FE R EN CE

0488 18AUG15 ADDED CIRCUITS A5B(+) D 93248T

& A5B(-) AT R/D 1852 TO CAVITIES 8 & 15.

DRAWN

NA ME

U01A120 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

52250B 04FEB11 AE08058107

SHEET
47A

Figure 512 Connector Body Composite (1824), (1852), (1873), (1873B), (1874)

512

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.94. CONNECTOR BODY COMPOSITE (1873), (1874), (1874A), (1874B), P. 48
Figure 513 Connector Body Composite (1873), (1874), (1874A), (1874B)
513

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.95. CONNECTOR BODY COMPOSITE (1874B), (1874C), (1901), (1903), P. 48A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WORKSTAR WIF SENSOR (1874B)
(LOCATED IN INSTRUMENT PANEL CENTER)

21

CONNECTOR 3602747C1 BODY LOCK 3539784C1

CAV CIR GAUGE COLOR TERMINAL

1

K95W

18

TN 1680205C1

2 K95-GF 18

WH 1680205C1

DAVCO PRO 483 WIF SENSOR (1874C)
(LOCATED IN INSTRUMENT PANEL CENTER)

12

CONNECTOR 3590390C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95W

18

TN 3561584C1 3536867C1

2 K95-GF 18

WH 3561584C1 3536867C1

AUX POWER (1901)
(LOCATED IN INSTRUMENT PANEL - CENTER)

A B

CONNECTOR 1661196C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A86P

16

LTGN 1661208C1

B A86-GBB 16

WH 1661208C1

CIGAR LIGHTER (1903)
(LOCATED AT CENTER PANEL)

BA

C

CONNECTOR 3590298C1 BODY LOCK 3557682C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A84

16

LTGN 3534165C1

B

-

-

-

-

C A84-GAF 16

WH 3534165C1

CHK

DATE

CHAN GE

0488 20MAY14 ADDED R/D 1874B &

1874C.

REV

R E FE R EN CE

B 92447S

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
48A

Figure 514 Connector Body Composite (1874B), (1874C), (1901), (1903)

514

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.96. CONNECTOR BODY COMPOSITE (1906), (1907), (1909M), (1910 / 1910A), (1911), (1912), (1916), P. 49

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LIGHTED AIR SHIELD (1906)
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))

C

CAV

CIR

GAUGE COLOR TERMINAL

B

A

A58C

16

BN 1661262C1

A

B A58-GBG 16

WH 1661262C1

C

-

-

-

-

CONNECTOR 1661891C1

FLOOR LIGHT (1907)
(LOCATED IN INSTRUMENT PANEL - CENTER)

CAV

CIR

GAUGE COLOR TERMINAL

A

A

A63JA

18

DKBL 1661261C1

B

B A63-GAJ 18

WH 1661261C1

CONNECTOR 1661259C1 BODY LOCK 1661263C1

XATA RESISTOR ASSY (1909M)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

B

A

CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL

A A14EB

18

RD 0879630R1

B A14EB1 18

RD 0879630R1

XATA CONN (1911)

XATA MODULE/XATANET (1910/*1910A)
(LOCATED AT RIGHT SIDE BACK OF DOOR)

DC AB

CAV

CIR

GAUGE COLOR TERMINAL

A

A14EA

16

RD 1661261C1

B A11-GBE 16

WH 1661261C1

C A3BE(+) 20

DKBL 3544254C1

C* A5BE(+) 18

YL 1661261C1

D A3BE(-) 20

GY 3544254C1

D* A5BE(-) 18

GN 1661261C1

CONNECTOR 1667305C1 BODY LOCK 1661263C1

A

CONNECTOR 0188393R1 BODY LOCK 3557682C1
COMPASS (1912) (LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
5 4 3 2 1

CONNECTOR 3609957C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A28V

18

TN 3614754C1

2 A5C(+)

18

YL 3614754C1

3 A5C(-)

18

GN 3614754C1

4 A28-GBF 18

WH 3614754C1

CAV CIR GAUGE COLOR TERMINAL

A A14EBA 18

RD 0241117R1

QUALCOMM OMNIVISION SPKR SWITCH (1916)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

DE CF BG AH

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A86H

18

LTGN 1661212C1

B

A86J

18

LTGN 1661212C1

C

A86HA

18

LTGN 1661212C1

D

A86JA

18

LTGN 1661212C1

E A86-GD1 18

WH 1661212C1

F

A86HB

18

LTGN 1661212C1

G

A86JB

18

LTGN 1661212C1

H

-

-

-

-

CHK

DATE

CHAN GE

MJV041888MAY16 ADDED R/D 1910A.

REV

R E FE R EN CE

E 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
049

Figure 515 Connector Body Composite (1906), (1907), (1909M), (1910 / 1910A), (1911), (1912), (1916)

515

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.97. CONNECTOR BODY COMPOSITE (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B), (1920), P. 50

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM OMNIVISION REMOTE CONTROL (1917)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

QUALCOMM OMNIVISION POWER
(1918 / 1918A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

C B
B

A

A

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A A86RCD

18 LT GN 1661212C1

B A86-GD2 18

WH 1661212C1

CONNECTOR 1661199C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A14ED

16

RD 1661212C1

B

A13EE

16 DK BL 1661212C1

C A11-GBE 16

WH 1661212C1

MCP50 POWER (1918B)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

C B A

CONNECTOR 1661199C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A14ED

16

RD 1661212C1

B

A13EE

16 DK BL 1661212C1

C A11-GBE 16

WH 1661212C1

MCP50 ACCESSORY (1919B)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

QUALCOMM OMNIVISION ACCESSORY
(#1919 / *1919A) (LOCATED IN LEFT BACK PANEL (DAYCAB))

DE CF BG AH

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV

CIR

GAUGE COLOR TERMINAL

A A86RCD

18 LT GN 1661212C1

B

A98F

18

TN 1661212C1

C A3BD(+) 18 DK BL 1661212C1

D A3BD(-) 18

GY 1661212C1

E A86-GND 18

WH 1661212C1

F

A86HA

18 LT GN 1661212C1

G

A86JA

18 LT GN 1661212C1

H

-

-

-

-

# W/ QUALCOMM OMNIVISION FOR SLEEPER * W/ QUALCOMM OMNIVISION FOR DAYCAB

QUALCOMM IMCT (1920)
(LOCATED IN LEFT SIDE B PILLAR)

DE CF BG AH

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV

CIR

GAUGE COLOR TERMINAL

A

PLUG

-

-

-

B

PLUG

-

-

-

C A3BD(+) 18 DK BL 1661212C1

D A3BD(-) 18

GY 1661212C1

E

PLUG

-

-

-

F

PLUG

-

-

-

G

PLUG

-

-

-

H

PLUG

-

-

-

F

A

CONNECTOR 2011340C1

E

B

BODY LOCK 2011364C1

D

C

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A3BD(+) 18

DKBL 1661875C1 3568570C1

B A3BD(-) 18

GY 1661875C1 3568570C1

C

A14ED

18

RD 1661875C1 3568570C1

D A11-GBE 18

WH 1661875C1 3568570C1

E

A13EE

18

PK 1661875C1 3568570C1

F

A98F

18

BK 1661875C1 3568570C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 ADDED R/D 1918B,1919B,C 92447S

1921.MVD R/D 1922 & 1922M.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
050

Figure 516 Connector Body Composite (1917), (1918), (1918A), (1918B), (1919), (1919A), (1919B), (1920)

516

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.98. CONNECTOR BODY COMPOSITE (1921), (1922), (1922M), (1923), P. 50A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PANIC SWITCH (1921)

CONNECTOR 0587565C91

CAV CIR GAUGE COLOR TERMINAL

A A98J 18

BK 0587578C1

QUALCOMM (1922)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

B

CAV

CIR

GAUGE COLOR TERMINAL

A

A14EF

18

RD 1661212C1

A

B A11-GBH 18

WH 1661212C1

CONNECTOR 1669973C1
QUALCOMM DISPLAY POWER (1922M)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

A

CAV

CIR

GAUGE COLOR TERMINAL

A

A14EF

18

RD 1661208C1

B A11-GBH 18

WH 1661208C1

B

CONNECTOR 1669972C1

QUALCOMM TMCT (1923)
(LOCATED ON RIGHT SIDE BACK OF DOOR)
FA EB DC
CONNECTOR 1661201C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A13EE

18

PK 1661212C1

B

A14ED

18

RD 1661212C1

C

A98F

18

BK 1661212C1

D A11-GBE 18

WH 1661212C1

E A3BD(+) 18

DKBL 1661212C1

F A3BD(-) 18

GY 1661212C1

CHK

DATE

CHAN GE

0488 19MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058107

SHEET
50A

Figure 517 Connector Body Composite (1921), (1922), (1922M), (1923)

517

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.99. CONNECTOR BODY COMPOSITE (1924), (1924M), (1925), (1925F), (1926), (1930), P. 51

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PANIC SWITCH (1924)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

QUALCOMM MCT (1924M)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

B A

CONNECTOR 1661260C1 BODY LOCK 1661264C1

CAV

CIR

GAUGE COLOR TERMINAL

A A98-GBE 18

WH 1661262C1

B

A98J

18

BK 1661262C1

W/2010 LH FUSE BLOCK

DRIVER SEAT POWER (1925)
(LOCATED NEAR DRIVER SEAT)

A
CONNECTOR 0587567C91
B

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLV

A A105GAP 18

WH 0587578C1 3517771C1

B

A105

18

LTGN 0587578C1 3517771C1

ROLLTEK SEAT (1926)
(LOCATED BELOW DRIVER SEAT)

FA EB DC

CONNECTOR 1661201C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A13EE

18

PK 1661212C1

B

A14ED

18

RD 1661212C1

C

A98F

18

BK 1661212C1

D A11-GBE 18

WH 1661212C1

E

-

-

-

-

F

-

-

-

-

QUALCOMM (1925F) (LOCATED ON LEFT SIDE - BACK OF DOOR)
B
A
CONNECTOR 1661260C1 BODY LOCK 1661264C1

CAV

CIR

GAUGE COLOR TERMINAL

A A3BD(+) 20 DK BL 3534481C1

B A3BD(-) 20

GY 3534481C1

DC EB FA

CONNECTOR 3544677C1 BODY LOCK 3544678C1

CAV CIR GAUGE COLOR TERMINAL

A* A13C

18

PK 1661208C1

A@ A13C

18

RD 1661208C1

B* A89-G

18

WH 1661208C1

B@ A11A

18

WH 1661208C1

C A5V(+) 18

YL 1661208C1

D A5V(-) 18

GN 1661208C1

E* A89A

18

VT 1661208C1

E@ A89A

20

VT 1661208C1

F

-

-

-

-

* W/ENHANCED VCM FEATURE @ W/2010 LH FUSE BLOCK

REMOTE POWER MODULE CONN (1930)
(LOCATED ON LEFT SIDE - BACK OF DOOR)

1

6

2

5

3

4

CONNECTOR 3572899C1 BODY LOCK 2005242C1

CAV CIR GAUGE COLOR TERMINAL

1

PLUG

-

-

0453133C1

2 A11-GR 14

WH 2034787C1

3 A5E(+) 18

YL 1680205C1

4 A5E(-) 18

GN 1680205C1

5

PLUG

-

-

0453133C1

6

A20

16 LT GN 1680205C1

CHK

DATE

CHAN GE

MJV042858OCT16 ADDED R/D 1926.

REV

R E FE R EN CE

G 93638F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

29APR09 AE08058107

SHEET
051

Figure 518 Connector Body Composite (1924), (1924M), (1925), (1925F), (1926), (1930)

518

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.100. CONNECTOR BODY COMPOSITE (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M), (1937N), P. 52

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOM TMCT (1932)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

AH BG CF DE

CONNECTOR 2005835C1 BODY LOCK 2006503C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A14EA

18

RD 1661208C1

B

A14EE

18

RD 1661208C1

C A11-GMC 18

WH 1661208C1

D A11-GMA 18

WH 1661208C1

E

A13EE

18

PK 1661208C1

F A3BD(+) 18

DKBL 1661208C1

G A3BD(-) 18

GY 1661208C1

H

-

-

-

-

PEOPLENET CONNECTOR (1934M)
(LOCATED IN DASH PASSENGER SIDE (SLEEPER))

BA

CAV

CIR

GAUGE COLOR TERMINAL

A A11-GBE 14

WH 3534167C1

B

A14EA

14

RD 3534167C1

CONNECTOR 3554818C1
OMNIVISION J1939 (1935N)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

MOTIENT MOBILE MAX DISCRETE I/O (1933)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

DE CF BG AH

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL

A

-

-

-

-

B A98F 18

LTGN 1661212C1

C

-

-

-

-

D

-

-

-

-

E

-

-

-

-

F

-

-

-

-

G

-

-

-

-

H

-

-

-

-

OMNIVISION/DRIVERTECH J1939 (1935M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))

C

CONNECTOR 1667741C1

B

BODY LOCK 1667771C1

A

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A AA5U(+) 18

YL 1661875C1 3568570C1

B

-

-

-

-

-

C AA5U(-) 18

GN 1661875C1 3568570C1

OMNIVISION PTO (1936M)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

C CONNECTOR 1667741C1

B

BODY LOCK 1667771C1

A

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A AA5U(+) 18

YL 1661875C1 3568570C1

B

-

-

-

-

-

C AA5U(-) 18

GN 1661875C1 3568570C1

OMNIVISION/DRIVERTECH J1939 ACCESSORY (1937M)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

B

A

CONNECTOR

0587568C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A59DA 18

GY 0587576C1 3517771C1

B A59EA 18

GY 0587576C1 3517771C1

OMNIVISION J1939 ACCESORY (1937N)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A AB5U(+) 18

YL 1661875C1 3568570C1

B

-

-

-

-

-

C AB5U(-) 18

GN 1661875C1 3568570C1

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A AB5U(+) 18

YL 1661875C1 3568570C1

B

-

-

-

-

-

C AB5U(-) 18

GN 1661875C1 3568570C1

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 94106N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAY09 AE08058107

SHEET
052

Figure 519 Connector Body Composite (1932), (1933), (1934M), (1935M), (1935N), (1936M), (1937M), (1937N)

519

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.101. CONNECTOR BODY COMPOSITE (1937P), (1938M), (1939), (1939M), (1939N), (1942F), P. 52A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MCP50 J1939 ACCESSORY (1937P)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A5U(+) 18

YL 1661875C1 3568570C1

C A5U(-) 18

GN 1661875C1 3568570C1

PEOPLENET CONNECTOR (1938M)
(LOCATED IN DASH PASSENGER SIDE (DAYCAB))

BA

CAV

CIR

GAUGE COLOR TERMINAL

A A11-GBE 14

WH 3534167C1

B

A14EA

14

RD 3534167C1

CONNECTOR 3554818C1

PEOPLENET COMMUNICATIONS (1939)
(LOCATED IN LEFT BACK PANEL (DAYCAB))

F

A

E

B

D

C

CONNECTOR 2011340C1 BODY LOCK 2011364C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A3BD(+) 18

DKBL 1661875C1

-

B A3BD(-) 18

GY 1661875C1

-

C

A14ED

18

RD 1661875C1 1661872C1

D A11-GBH 18

WH 1661875C1 3568570C1

E

A13EE

18

PK 1661875C1 3568570C1

F

-

-

-

2025431C1

-

PEOPLENET J1939 IP HARNESS (1939M)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

7

6

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

-

-

-

-

4 A3BD(+) 18

DKBL 3518963C1

5 A3BD(-) 18

GY 3518963C1

12

1

6

-

-

-

-

7

-

-

-

-

CONNECTOR

3553404C1 8

-

-

-

-

9

-

-

-

-

10

-

-

-

-

11 AB5U(-) 18

GN 3518963C1

12 AB5U(+) 18

YL 3518963C1

PEOPLENET (1939N)
(LOCATED IN LEFT BACK PANEL(DAYCAB))

C

3

B

CONNECTOR 1667741C1

4

A

BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL

A AA5U(+) 18

YL 1661875C1

B

-

-

-

-

C AA5U(-) 18

GN 1661875C1

EATON VORAD RIGHT SIDE DISPLAY @(1942F)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

1 CONNECTOR 3673259C1

2

BODY LOCK 3503599C1

CAV CIR GAUGE COLOR TERMINAL

1 A67V

18

GY 1680206C1

2 A67W

18

GY 1680206C1

3 A67U

18

GY 1680206C1

4 A57NA 18

OR 1680206C1

@W/ 2010 LH FUSE BLOCK

CHK

DATE

CHAN GE

MJV040878AUG17 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 94106N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058107

SHEET
52A

Figure 520 Connector Body Composite (1937P), (1938M), (1939), (1939M), (1939N), (1942F)

520

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.102. CONNECTOR BODY COMPOSITE (1943M), (1946F), (1948), (1949), (1950), P. 53

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON VORAD DRIVER INTERFACE UNIT (1943M)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)

123 4 567 8

CONNECTOR 3673332C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

-

-

-

-

4

A67E

18

PK 3673333C1

5 A67-GD

18

WH 3673333C1

6 A5HA(-) 18

GN 3673333C1

6* A5H(-)

18

GN 3673333C1

7 A5HA(+) 18

YL 3673333C1

7* A5H(+)

18

YL 3673333C1

8

-

-

-

-

SLEEPER NO IDLE HEAT & COOL (1946F)
(LOCATED IN INSTRUMENT PANEL)

H

A

G

B

F

C

E

D

CONNECTOR 3515763C1 BODY LOCK 3515765C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A75AG

18 LT GN 1661262C1

B

A75AF

18 LT GN 1661262C1

C

A75AR

18 LT GN 1661262C1

D A75-GAS 18 LT GN 1661262C1

E

A77NE

18 LT GN 1661262C1

F

A77NF

18 LT GN 1661262C1

G

A62J

18 DK BL 1661262C1

H

-

-

-

-

* W/2010 LH,W/GEN 4,VCM

DCBA

DFM J5 (1948) (LOCATED IN INSTRUMENT PANEL)

HGFE

CONNECTOR 3745398C1 BODY LOCK 3745399C1

CAV CIR GAUGE COLOR TERMINAL

A A56TR1 16

OR 1661261C1

B A56TR2 16

OR 1661261C1

C A56TR3 16

OR 1661261C1

D

A55A

18

OR 1661261C1

E

A55B

18

OR 1661261C1

F A57TR3 16

OR 1661261C1

G A57TR2 16

OR 1661261C1

H A57TR1 16

OR 1661261C1

AUX-POWER RELAY (1950)
(LOCATED IN INSTRUMENT PANEL)
5 43 1
2
CONNECTOR 0593385C1

DFM J6 (1949) (LOCATED IN INSTRUMENT PANEL)

A

K

B

J

C

H

D

G

E

F

CONNECTOR 3540612C1 BODY LOCK 3540614C1

CAV

CIR

GAUGE COLOR TERMINAL

A A56TR4

16

OR 1661261C1

B

PLUG

-

-

-

C

PLUG

-

D

PLUG

-

E A11-GJ6 18

-

-

-

-

WH 1661261C1

F A14JA1

16

G A14JA2

16

RD 1661261C1 RD 1661261C1

H A13TRL

18

J

PLUG

-

PK 1661261C1

-

-

K A57TR4

16

OR 1661261C1

CAV

CIR

GAUGE COLOR TERMINAL

1 A11-GW2 18

PK 1659673C1

2

A94Y

16

GY 1661709C1

3

A94W

16

GY 1659673C1

4

PLUG

-

-

-

5

A94YA

16

GY 1661709C1

CHK

D ATE

C HA N G E

REV

R E FE RE N CE

0488 18AUG15 ADDED CIRCUITS A5H(-) D 93248T

& A5H(+) AT R/D 1943M TO CAVITIES 6 & 7.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SH EE T
053

Figure 521 Connector Body Composite (1943M), (1946F), (1948), (1949), (1950)

521

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.103. CONNECTOR BODY COMPOSITE (1951), (1953), (1960), P. 53A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ANTI-THEFT CONN (1951)
(LOCATED IN INSTRUMENT PANEL)

DFM J7 (1953)

B A
CONNECTOR 0587568C91

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

A13AT

18

RD 0587576C1 3517771C1

B A11-GAT 18

WH 0587576C1 3517771C1

D

C

B

E

A

F

CONNECTOR 2031871C1 BODY LOCK 2031873C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A56C

16

OR 1661261C1

B

A14HA

16

RD 1661261C1

C A11-GJ7 18

WH 1661261C1

D

A54TL

18

BN 1661261C1

E

A14HB

18

RD 1661261C1

F

A57C

16

OR 1661261C1

B

C

A 11

1

22

2

33

3

44

55

4

66

5

77

88

6

99

1010 7 8 11 11

1212 A

B

C

D 1 2 3
4
5
6 7 8
D

MODULE BRACKET "B" CONNECTOR
(1960) (LOCATED ON MODULE BRACKET)
CONNECTOR 3553649C1 BODY LOCK 3553650C1

CAV CIR GAUGE COLOR TERMINAL

A1

-

-

-

A2

-

-

-

-

A3

-

A4

-

-

-

A5

-

-

-

-

A6 A98ZA

18

BK 3544876C1

A7

-

-

-

-

A8

-

-

-

-

B1 A98M

18

BK 3544884C1

B2 A5M(+) 18

YL 3544884C1

B3 A5M(-) 18

GN 3544884C1

B4 A98-GB 18

WH 3544884C1

B5 A98-GC 18

WH 3544884C1

B6 A3M(+) 18 DK-BL 3544884C1

B7 A3M(-) 18

GY 3544884C1

B8

-

-

-

-

B9

-

-

-

-

B10

-

-

-

-

B11

-

-

-

-

B12

-

-

-

-

C1 A3BN(+) 18 DKBL 3544884C1

C2 A3BN(-) 18 GY 3544884C1

C3 A98NS 18 BK 3544884C1

C4 AOUT2 18 TN 3544884C1

C5 A5VREF 18 TN 3544884C1

C6

APPU 18 TN 3544884C1

C7 AANG1 18 TN 3544884C1

C8 AANG2 18 TN 3544884C1

C9 AANG3 18 TN 3544884C1

C10 AANG4 18 TN 3544884C1

C11 AANG5 18 TN 3544884C1

C12 AANG-G 18 GY 3544884C1

D1

A98Z 18 BK 3544884C1

D2 A98NL 18 BK 3544884C1

D3 A14NN 18 RD 3544876C1

D4

A13N 18 PK 3544876C1

D5 A11-GAM 18 WH 3544876C1

D6 A14NP 16 RD 3544876C1

D7 A5K(+) 18 YL 3544884C1

D8 A5K(-) 18 GN 3544884C1

CHK

DATE

CHAN GE

0488 18AUG15 ADDED R/D 1951.

REV

R E FE R EN CE

B 93248T

DRAWN

NA ME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058107

SHEET
53A

Figure 522 Connector Body Composite (1951), (1953), (1960)

522

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.104. CONNECTOR BODY COMPOSITE (1961), (1962), P. 54

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRANSLATOR MODULE (1961)

7

6

12

1

CONNECTOR 3586750C1 BODY LOCK 3553460C1

CAV CIR GAUGE COLOR TERMINAL

1

A98M

18

BK

2

-

-

-

-

3

-

-

-

-

4

-

-

-

-

5

-

-

-

-

6 A5M(+) 18

YL

7 A5M(-) 18

GN

8 A3M(+) 18 DK BL

9 A3M(-) 18

GY

10 A98-GB 18

WH

11

-

-

-

-

12 A98-GC 18

WH

MODULE BRACKET "A" CONNECTOR (1962)
(LOCATED ON MODULE BRACKET)

B

C

A 11

1

22

2

33

3

44

55

4

66

D 1 2 3
4

5

77

88

6

99

1010 7 8 11 11

1212

A

B

C

5
6 7 8
D

CONNECTOR 3612515C1 BODY LOCK 3553650C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

TITLE, CONN 1961. REVD CHART R/D 1962.

CAV

CIR

GAUGE COLOR TERMINAL

A1

-

-

-

-

A2

-

-

-

-

A3 A22-GAN 18

WH 3544876C1

A4

A22E

18

TN 3544876C1

A5

A22D

18

TN 3544876C1

A6

-

-

-

-

A7

-

-

-

-

A8

-

-

-

-

B1

A22C

18

TN 3544884C1

B2

A22B

18

TN 3544884C1

B3 A22VC

18

TN 3544884C1

B4 A22VB

18

TN 3544884C1

B5 A22ZB

18

TN 3544884C1

B6 A22ZC

18

TN 3544884C1

B7 A5P(+)

18

YL 3544884C1

B8 A5P(-)

18

GN 3544884C1

B9

-

-

-

-

B10 A22A

18

TN 3544884C1

B11 A22VA

18

TN 3544884C1

B12 A22ZA

18

TN 3544884C1

C1

-

-

-

-

C2

-

-

-

-

C3

-

-

-

-

C4

-

-

-

-

C5

-

-

-

-

C6

-

-

-

-

C7

-

-

-

-

C8

-

-

-

-

C9

-

-

-

-

C10

-

-

-

-

C11

-

-

-

-

C12

-

-

-

-

D1

-

-

-

-

D2

-

-

-

-

D3

-

-

-

-

D4

-

-

-

-

D5

-

-

-

-

D6

-

-

-

-

D7

-

-

-

-

D8

-

-

-

-

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
054

Figure 523 Connector Body Composite (1961), (1962)

523

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.105. CONNECTOR BODY COMPOSITE (1965), P. 54A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ROOF/TACHOGRAPH (1965)

7

6

12

1

CONNECTOR 3540612C1 BODY LOCK 3540614C1

CAV

CIR

GAUGE COLOR TERMINAL

E

A14TA

16

RD 1661261C1

F

A62AB

18 DK BL 1661261C1

G

A13TA

16

PK 1661261C1

K A11-GTA 16

WH 1661261C1

CHK

DATE

CHAN GE

0488 19MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

23120462 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 13MAR14 AE08058107

SHEET
54A

Figure 524 Connector Body Composite (1965)

524

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.106. INTENTIONALLY LEFT BLANK, P. 55

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

INTENTIONALY LEFT BLANK

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0486 03JAN12 ADDED: LONESTAR IN

B 75116N

TITLE. REMOVED CONN 1963 AND 1964.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

29APR09 AE08058107

SHEET
055

Figure 525 Intentionally Left Blank

525

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.107. CONNECTOR BODY COMPOSITE (1970), (1978), (1979), (1979A), P. 56

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SATELLITE COMMUNICATIONS (1970)
(LOCATED ON RIGHT SIDE BACK OF DOOR)
A BC D E

K

F

JH G

CONNECTOR 3538635C1 BODY LOCK 3538636C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A* A14SD

18

RD 1661875C1 3568570C1

A* A14EA

16

RD 1661875C1 1661872C1

A* A14ED

18

RD 1661875C1 3568570C1

A@ A14ED

18

RD 1661875C1 1661872C1

B* A13SD

18

PK 1661875C1 3568570C1

B* A13EE

18

PK 1661875C1 3568570C1

C A3BD(-) 18

GY 1661875C1 3568570C1

D A3BD(+) 18

DKBL 1661875C1 3568570C1

E* A14EBA

18

RD 1661875C1 3568570C1

E*

A98F

18

TN 1661875C1 3568570C1

F*

A98J

18

BK 1661875C1 3568570C1

F* A11-GBE 18

WH 1661875C1 3568570C1

G

PLUG

-

-

2025431C1

-

H

PLUG

-

-

2025431C1

-

J

A70E

18

OR 1661875C1 3568570C1

K

A50S

18

YL 1661875C1 3568570C1

* MUTUALLY EXCLUSIVE @ W/ PEOPLE NET W/ REAR AXLE TEMP

COGNEX CONN (1978)

SDP CONN (1979)

K

A

J

B

H

C

G

D

F

E

CONNECTOR 3540612C1 BODY LOCK 3540614C1

CAV

CIR

GAUGE COLOR TERMINAL

A

-

-

-

-

B

-

-

-

-

C D13COG

16

PK 1661261C1

D D11COG

18

WH 1661261C1

E D5DA(-) 18

GN 1661261C1

F D5DA(+) 18

YL 1661261C1

G D67COG

20

GY 3544254C1

H D14CSB

16

RD 1661261C1

J D5CA(-) 18

GN 1661261C1

K D5CA(+) 18

YL 1661261C1

8

1

16

9

CONNECTOR 3831401C1

CAV

CIR

GAUGE COLOR TERMINAL

1 D14CSB3 20

RD 3535805C1

2 DYELLOW 20

YL 3535805C1

2@ D232-TX 20

YL 3535805C1

2@ D232-RX 20 LT GN 3535805C1

5 D5CC(+) 20

YL 3535805C1

6 D5CC(-) 20

GN 3535805C1

7 D67COG

20

GY 3535805C1

9 D13COG3 20

PK 3535805C1

10 DGREENL 20 LT GN 3535805C1

11 DGREENR 20 LT GN 3535805C1

12 D5DC(+) 20

YL 3535805C1

13 D5DC(-) 20

GN 3535805C1

16 D11COG3 20

WH 3535805C1

@ SLPR W/BENDIX FUSION SAFETY DIRECT

CAV

CIR

GAUGE COLOR TERMINAL

1 D14CSB2 20

RD 6127313C1

2

-

-

-

-

3 D5CE(-) 20

GN 6127313C1

4 D5CE(+) 20

YL 6127313C1

5

-

-

-

-

6 D5DB(-) 20

GN 6127313C1

7 D5DB(+) 20

YL 6127313C1

8 D11COG2 20

WH 6127313C1

9 D13COG2 20

PK 6127313C1

CHK

D ATE

CHANGE

REV

RE FER ENC E

MJV041888NOV16 EXCHANGE THE CIRCUITS F 93732N

OF CAVITY J & K.

CAMERA CONN (1979A)
9 8 7 6 5 4 3 2 1
CONNECTOR 4061584C1 BODY LOCK 3540614C1

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

29APR09 AE08058107

SHEET
056

Figure 526 Connector Body Composite (1970), (1978), (1979), (1979A)

526

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.108. CONNECTOR BODY COMPOSITE (1992), (2000), P. 57

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 PRIVATE REMOTE POWER (1992)
(LOCATED IN INSTRUMENT PANEL)
C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A5EB(+) 18

YL 1661875C1 3568570C1

B

PLUG

-

-

-

-

C A5EB(-) 18

GN 1661875C1 3568570C1

IP / ROOF CONNECTION (2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)

12

34

12

34

5 6 7 8 9 10 CONNECTOR 3544688C1

5 6 7 8 9 10 CONNECTOR 3544687C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A58T

18

BN 3544692C1

2

A86F

18

LTGN 3544692C1

3 A63-GA

16

WH 3544694C1

4

A63D

18

DKBL 3544692C1

5

A63BD

18

DKBL 3544692C1

6

A86HB

18

LTGN 3544692C1

7

A86JB

18

LTGN 3544692C1

8

-

-

-

-

9 A5CB(-) 18

GN 3544692C1

10 A5CB(+) 18

YL 3544692C1

CAV

CIR

GAUGE COLOR TERMINAL

1

D58T

18

BN 3544691C1

2

D86F

16 LT GN 3544693C1

3 D63-GA

16

WH 3544693C1

4

D63D

18 DK BL 3544691C1

5

D63E

18 DK BL 3544691C1

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

9 D5CB(-) 18

GN 3544691C1

10 D5CB(+) 18

YL 3544691C1

CHK

DATE

CHAN GE

REV

R EFER E NC E

0488 14AUG15 UPDATED CONN PART NO. D 93156B

OF R/D 2000.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

29APR09 AE08058107

SHEET
057

Figure 527 Connector Body Composite (1992), (2000)

527

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.109. CONNECTOR BODY COMPOSITE (2002M), (2003M), (2004M), (2005M), (2006M), (2007F), P. 58

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT CLEARANCE (2002M)
(LOCATED IN FRONT ROOF)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

D58Z

18

BN 1661261C1

B D58-GD 18

WH 1661261C1

LEFT MARKER (2003M)
(LOCATED IN FRONT ROOF)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

D58M

18

BN 1661261C1

B D58-GE 18

WH 1661261C1

MID MARKER (2004M)
(LOCATED IN FRONT ROOF)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

D58N

18

BN 1661261C1

B D58-GF 18

WH 1661261C1

RIGHT MARKER (2005M)
(LOCATED IN FRONT ROOF)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

D58P

18

BN 1661261C1

B D58-GH 18

WH 1661261C1

RIGHT CLEARANCE (2006M)
(LOCATED IN FRONT ROOF)
A B

CAV CIR GAUGE COLOR TERMINAL

A

D58R

18

BN 1661261C1

B D58-GJ 18

WH 1661261C1

CONNECTOR 1661259C1 BODY LOCK 1661263C1

SUNSHADE (2007F) (LOCATED AT SUNSHADE)
B A

CAV CIR GAUGE COLOR TERMINAL

A

D58T

18

BN 1661262C1

B D58-GL 18

WH 1661262C1

CONNECTOR 1661260C1 BODY LOCK 1661264C1

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
058

Figure 528 Connector Body Composite (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)

528

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.110. CONNECTOR BODY COMPOSITE (2010), (2100), (2101), (2102M), (2103M), P. 59

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUTO STOP/START ENGINE OIL TEMP SENSOR (2010)
B A
CONNECTOR 2036584C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

A

K30BC

16

TN 2036586C1

B

K9AA

18

GY 2036586C1

W/ 2010 SCR 13L ENG

HEADLINER TO DOME LIGHT (2100)
(LOCATED IN CAB ROOF)
A B C
CONNECTOR 1661198C1
HEADLINER TO ROOF HARNESS (2101)
A B
CONNECTOR 1669972C1
MAP/READING LIGHT (2102M / 2103M)
A B
CONNECTOR 1669972C1

CAV CIR GAUGE COLOR TERMINAL

A C63-GE 18

WH 1661261C1

A* C63E

18

DKBL 1661261C1

B

C63D

18

DKBL 1661261C1

B* C63-GE 18

WH 1661261C1

C

C63E

18

DKBL 1661261C1

C* C63D

18

DKBL 1661261C1

* W/ BENDIX FUSION

CAV CIR GAUGE COLOR TERMINAL

A# D63L

18

BL 1661212C1

A** D63D

18

DKBL 1661208C1

A* D63-GM 18

DKBL 1661208C1

B# D63L-G 18

WH 1661212C1

B* D63-GM 18

WH 1661208C1

B** D63-GM 18

DKBL 1661208C1

# W/ DOME LIGHT ** W/ SLEEPER-2 * W/ SLEEPER

CAV CIR GAUGE COLOR TERMINAL

A

D63M

18 DK BL 1661208C1

B D63-GF 18

WH 1661208C1

CHK
-

DATE

CHAN GE

-

ADDED R/D 2102M AND

2103M.

REV

R E FE R EN CE

D 93156B

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

29APR09 AE08058107

SHEET
059

Figure 529 Connector Body Composite (2100), (2010), (2101), (2102M), (2103M)

529

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.111. CONNECTOR BODY COMPOSITE (2200), (2201), (2223), (2224), (2225), (2227), (2227B) P. 60

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CUSTOMER SUPPLIED WORK LIGHT (2200)
(LOCATED IN LEFT BACK PANEL DAYCAB))

CONNECTOR 1661259C1

A

BODY LOCK 1661263C1

B

CAV

CIR

GAUGE COLOR TERMINAL

A A65BFA

18

OR 1661261C1

B A65-GFA 18

WH 1661261C1

CUSTOMER SUPPLIED WORK LIGHT (2201)
(LOCATED IN RIGHT BACKPANEL (DAYCAB))

A

CONNECTOR 1661259C1 BODY LOCK 1661263C1

B

CAV

CIR

GAUGE COLOR TERMINAL

A A65BFB

18

OR 1661261C1

B A65-GFB 18

WH 1661261C1

POWER DISPLAY (2224)

4

1

8

5

CONNECTOR 3833917C1

CAV

CIR

GAUGE COLOR TERMINAL

1

A14A

20

PK 3535805C1

2

A10AA

20

WH 3535805C1

3

A12B

20

LTBL 3535805C1

4

-

-

-

-

5

A10AB

20

WH 3535805C1

6 A86A(+) 20

YL 3535805C1

7 A86A(-) 20

LTGN 3535805C1

8

-

-

-

-

IO/MIC DISPLAY (2225)

1

8

9

16

CONNECTOR 3834322C1

RAND MCNALLY GPS DISPLAY

(2223)

(LOCATED IN INSTRUMENT

A

PANEL-CENTER)

B
CONNECTOR 1669972C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A12A

18

LTBL 1661208C1

B A11-GAL 18

WH 1661208C1

DISPLAY J1939 (2227)
C
B
A
1667741C1 CONN 1667771C1 LOCK

CAV

CIR

GAUGE COLOR TERMINAL

A A86F(+) 18

YL 1661875C1

B

-

-

-

-

C A86F(-) 18

GN 1661875C1

CAV CIR GAUGE COLOR TERMINAL

1

A9A

20

WH 3867325C1

2

-

-

-

-

3

-

-

-

-

4

-

-

-

-

-

-

-

5

-

-

-

-

7

-

-

-

-

8

A5L

20

YL 3867325C1

9

-

-

-

10 A10AC

20

WH 3867325C1

11 A86AA

20

LTGN 3867325C1

12 A86AB

20

LTGN 3867325C1

13 A86AC

20

LTGN 3867325C1

14 A86AD

20

LTGN 3867325C1

15 A10AD

20

WH 3867325C1

16 A5L(-) 20

LTGN 3867325C1

DISPLAY J1939

(2227B)

(LOCATED IN INSTRUMENT

C

PANEL CENTER)

B

A
1667741C1 CONN 1667771C1 LOCK

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A86B(+) 18

YL 1661875C1 3568570C1

C A86B(-) 18 LT GN 1661875C1 3568570C1

CHK

D ATE

CHANGE

0488 20MAY14 ADDED R/D 2227B.

UPDATED CIRC OF R/D 2223.

REV

RE FER ENC E

D 92447S

D R AW N
300422
RE LEASE NO .
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR,

D ATE

PART NO.

12MAR09 AE08058107

SH EE T
060

Figure 530 Connector Body Composite (2200), (2201), (2223), (2224), (2225), (2227), (2227B)

530

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.112. CONNECTOR BODY COMPOSITE (2300), (2302), (2303F), (2303M), (2304), (2312), P. 61

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT SPEAKER (2300)
(LOCATED IN LEFT B PILLAR (DAYCAB))

LEFT CONSOLE SPEAKER (2302)
(LOCATED IN CAB ROOF)

BA

BA

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL

A A86BA 18

LTGN 1661261C1

B A86CA 18

LTGN 1661261C1

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL

A C86H 18

LT 1661261C1

B C86J 18

LT 1661261C1

CB RADIO POWER (2303F / 2303M) (LOCATED IN CAB ROOF)
A B
B A
CONNECTOR 1661196C1

CONNECTOR 1661197C1

CAV CIR GAUGE COLOR TERMINAL

A

C86F

16

LTGN 1661209C1

B C86-GF 16

WH 1661209C1

CAV CIR GAUGE COLOR TERMINAL

A

C86M

16

LTGN 1661209C1

B C86-GG 16

WH 1661209C1

RIGHT CONSOLE SPEAKER (2304)
(LOCATED IN CAB ROOF)
BA

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL

A C86K 18

LT 1661261C1

B C86L 18

LT 1661261C1

DOOR / SW SPEAKER JUMPER (2312)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

AB

CD

CONNECTOR 3533975C1 BODY LOCK 3534158C1

CAV CIR GAUGE COLOR TERMINAL

A A63B

16

DKBL 3534165C1

B A9BAA 16

GY 3534165C1

C A86BA 18

LTGN 3534164C1

D A86CA 18

LTGN 3534164C1

CHK
-

DATE

CHAN GE

-

ADDED: CONN 2300,

LONESTAR IN TITLE.

REV

R E FE R EN CE

B 75116N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
061

Figure 531 Connector Body Composite (2300), (2302), (2303F), (2303M), (2304), (2312)

531

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.113. CONNECTOR BODY COMPOSITE (2313), (2500), (2505), P. 62

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / SW SPEAKER JUMPER (2313)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)

AB CD
CONNECTOR 3533975C1 BODY LOCK 3534158C1

CAV CIR GAUGE COLOR TERMINAL

A A63C

16

DKBL 3534165C1

B A9BAB 16

GY 3534165C1

C A86DA 18

LTGN 3534164C1

D A86EA 18

LTGN 3534164C1

E

D

F

C

G

B

H

A

CONNECTOR 3515762C1 BODY LOCK 3515764C1

CONSOLE / ROOF STANDARD (2500)
(LOCATED IN CAB ROOF)

H

A

G

B

F

C

E

D

CONNECTOR 3515763C1 BODY LOCK 3515765C1

CAV

CIR

GAUGE COLOR TERMINAL

A

C86F

16

LTGN 1661261C1

A*

C86F

16 LT GN 1661261C1

B C63-GL

16

WH 1661261C1

B* C63-GL

16

WH 1661261C1

C

C63D

18

DKBL 1661261C1

C*

C63D

18 DK BL 1661261C1

D

C63E

18

DKBL 1661261C1

D*

C63E

18 DK BL 1661261C1

E

C86L

18

LTGN 1661261C1

E* GREENL

18 LT GN 1661261C1

F

C86J

18

LTGN 1661261C1

F* YELLOWL 18

YL 1661261C1

G

C86H

18

LTGN 1661261C1

G* GREENR

18 LT GN 1661261C1

H

C86K

18

LTGN 1661261C1

H* YELLOWR 18

YL 1661261C1

CAV

CIR

GAUGE COLOR TERMINAL

A

D86F

16

LTGN 1661262C1

A*

D86F

16 LT GN 1661262C1

B D63-GL

16

WH 1661262C1

B* D63-GL

16

WH 1661262C1

C

D63D

18

DKBL 1661262C1

C*

D63D

18 DK BL 1661262C1

D

D63E

18

DKBL 1661262C1

D*

D63E

18 DK BL 1661262C1

E

D86L

18

LTGN 1661262C1

E* GREENL

20 LT GN 3534481C1

F

D86J

18

LTGN 1661262C1

F* YELLOWL 18

YL 1661262C1

G

D86H

18

LTGN 1661262C1

G* GREENR

20 LT GN 3534481C1

H

D86K

18

LTGN 1661262C1

H* YELLOWR 18

YL 1661262C1

* W/ BENDIX FUSION

BLUETOOTH MIC IP/ROOF CONN (2505)
(LOCATED RIGHT SIDE, BACK OF DRIVER DOOR)
1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLV

1@ A86A(-) 20 LT GN 3834457C1 3665870C1

2@ A86A(+) 20 LT GN 3834457C1 3665870C1

2

CONNECTOR 3811207C1 BODY LOCK 3664938C1

CHK

DATE

C HA N GE

0488 14AUG15 UPDATED R/D 2500 FOR

BENDIX FUSION.

REV

R E FE RE NC E

D 93156B

@ W/ 2010 LH FUSE BLOCK

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

29APR09 AE08058107

SHEET
062

Figure 532 Connector Body Composite (2313), (2500), (2505)

532

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.114. CONNECTOR BODY COMPOSITE (3000), (3003M), (3100), (3100M), P. 63

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DRIVER DOOR CONNECTOR (3000)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY DRIVER DOOR)

A

K

B

J

C

H

D

G

E

F

CONNECTOR 3540612C1 BODY LOCK 3540614C1

% MUTUALLY EXCLUSIVE * W/ HEATED MIRROR @ W/ ENGINE ECM POWER ** W/ MOTORIZED MIRROR

CAV CIR GAUGE COLOR TERMINAL

A

A78D

18

LTGN 1661261C1

B

A78E

18

LTGN 1661261C1

C

A78F

18

LTGN 1661261C1

D* A78A

16

LTGN 1661261C1

D** A78AB

16

LTGN 1661261C1

E% A62BD

18

DKBL 1661261C1

E% A62DD

18

DKBL 1661261C1

F A58DA

18

BN 1661261C1

G

A78V

18

LTGN 1661261C1

H A78-GA 16

WH 1661261C1

J% A56B

16

OR 1661261C1

J% A56D

18

OR 1661261C1

J@ A41D

18

TN 1661261C1

K

A41E

18

TN 1661261C1

PASSENGER DOOR CONNECTOR (3003M)
(LOCATED IN INSTRUMENT PANEL BELOW FUSE PANEL COVER BY PASSENGER DOOR)

A

K

B

J

C

H

D

G

E

F

CONNECTOR 3540612C1 BODY LOCK 3540614C1

% MUTUALLY EXCLUSIVE * W/2010 LH FUSE BLOCK

CAV CIR GAUGE COLOR TERMINAL

A

A78D

18

LTGN 1661261C1

B

A78E

18

LTGN 1661261C1

C

A78F

18

LTGN 1661261C1

D

A78B

16

LTGN 1661261C1

D* A78BB

16

LTGN 1661261C1

E

-

-

-

-

F A58DB

18

BN 1661261C1

G

-

-

-

-

H A78-GB 16

WH 1661261C1

J% A57B

18

OR 1661261C1

J% A57D

18

OR 1661261C1

K

-

-

-

-

WINDOW MOTOR (3100 / 3100M) (LOCATED IN DOOR (DRIVER AND PASSENGER))
AB
CONNECTOR 3534424C1 BODY LOCK 3534425C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A E83A 14

LTGN 3535486C1 0589391C1

B E83E 14

LTGN 3535486C1 0589391C1

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN CE

E 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
063

Figure 533 Connector Body Composite (3000), (3003M), (3100), (3100M)

533

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.115. CONNECTOR BODY COMPOSITE (3200), (3200F), (3201), (3201M), (3202M), (3203), P. 64

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / IP DOOR POD (3200 / 3200F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

DC EB FA

CONNECTOR 1661201C1

CAV CIR GAUGE COLOR TERMINAL

A E3W(+) 18

DKBL 1661212C1

B E3X(-) 18

GY 1661212C1

C

E81B

12

LTGN 3534167C1

D E81-GA 12

WH 3534167C1

E

-

-

-

-

F

-

-

-

-

FA EB DC

CONNECTOR 1661200C1

CAV

CIR

GAUGE COLOR TERMINAL

A A3AB(+) 20

DKBL 1661208C1

B A3AB(-) 20

GY 1661208C1

C

A81B

12

LTGN 3566715C1

D A81-GA

12

WH 3566715C1

E* A86AR

18

LTGN 1661208C1

F* A86AS

18

LTGN 1661208C1

MIRROR TURN SIGNAL @(3201)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

A

B

CONNECTOR 1669972C1

CAV CIR GAUGE COLOR TERMINAL

A@ A56B 16

OR 1661209C1

A@ A56D 18

OR 1661208C1

B

-

-

-

-

@ W/ 2010 LH FUSE BLOCK

DRIVER OR PASSENGER DOOR POD SIGNAL (3202M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

DOOR POD LOAD (3201M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

D C B A

CONNECTOR 3535482C1 BODY LOCK 3535483C1

CAV CIR GAUGE COLOR TERMINAL

A E83E 14

LTGN 2033816C1

B E83A 14

LTGN 2033816C1

C E81A 14

LTGN 2033816C1

D E81E 14

LTGN 2033816C1

E

F

ABCD

G

DOOR LOCK (3203)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

CONNECTOR 3540565C1 BODY LOCK 3540617C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

PLUG

-

-

2025431C1

-

B

PLUG

-

-

2025431C1

-

C E3X(-) 18

GY 1661875C1 1661872C1

D E3W(+) 18

DKBL 1661875C1 1661872C1

E E81-GA 12

WH 2031531C1 2025428C1

F

PLUG

-

-

2025431C1

-

G

E81B

12

LTGN 2031531C1 2025428C1

B A

CONNECTOR 1671608C1 BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A E81A 14

LTGN 2033816C1 0589391C1

B E81E 14

LTGN 2033816C1 0589391C1

CHK

DATE

CHAN GE

0638 14OCT14 ADDED R/D 3201.

REV

R E FE R EN CE

C 92715R

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
064

Figure 534 Connector Body Composite (3200), (3200F), (3201), (3201M), (3202M), (3203)

534

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.116. CONNECTOR BODY COMPOSITE (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400), (3410), P. 65

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DOOR / IP DOOR POD (3204 /3204M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

DC EB FA

CAV

CIR

GAUGE COLOR TERMINAL

A A3AC(+) 20

DKBL 1661208C1

B A3AC(-) 20

GY 1661208C1

C

A81C

12

LTGN 3566715C1

D A81-GC

12

WH 3566715C1

E

A86AT

18

LTGN 1661208C1

F

A86AU

18

LTGN 1661208C1

CD BE AF

CAV CIR GAUGE COLOR TERMINAL

A E3W(+) 18

DKBL 1661875C1

B E3X(-) 18

GY 1661875C1

C

E81B

12

LTGN 2031531C1

D A81-GC 12

WH 2031531C1

E

-

-

-

-

F

-

-

-

-

CONNECTOR 1661200C1

CONNECTOR 1661201C1

IP / DOOR CONN LEFT (3205M / 3205F)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

CAV CIRCUIT GAUGE COLOR TERMINAL

A

A63BB

18

DKBL 1661261C1

B

A63-G

18

WH 1661261C1

CAV CIRCUIT GA COLOR TERMINAL

DC AB

C

A86H

C* A86AH

C# A86HB

D

A86J

D* A86AJ

18

LTGN 1661261C1

18

LTGN 1661261C1

18

LTGN 1661261C1

18

LTGN 1661261C1

18

LTGN 1661261C1

AB DC

A

E63BB 18 DKBL 1661262C1

B

E63-G 18 WH 1661262C1

C

E86S 18 LTGN 1661262C1

D

E86T 18 LTGN 1661262C1

D# A86JB
CONNECTOR 1667305C1 BODY LOCK 1661263C1

18

LTGN 1661261C1

* W/ AMPLIFIER

CONNECTOR 1667529C1 BODY LOCK 1667530C1

# W/2010 LH FUSE BLOCK

IP / DOOR CONN RIGHT (3206M)
(LOCATED IN INSTRUMENT PANEL BY PASSENGER DOOR)

SPEAKER (3300)
(LOCATED ON DOOR INSIDE CAB)

DC

AB

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

A63BC

18

DKBL 1661261C1

B A63-GK

18

WH 1661261C1

C

A86K

18

LTGN 1661261C1

C* A86AK

18

LTGN 1661261C1

D

A86L

18

LTGN 1661261C1

D* A86AL

18

LTGN 1661261C1

* W/ AMPLIFIER

BA

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

E86S

18

LTGN 1661261C1

B

E86T

18

LTGN 1661261C1

COURTESY LIGHT (3400)
(LOCATED IN DOOR (DRIVER AND PASSENGER))

SPOT LIGHT DRIVERS DOOR (3410)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)

A

B

B

A

CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A E63BB 18

DKBL 1661261C1

B E63-G 18

WH 1661261C1

CONNECTOR 1661260C1 BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL

A A64C 16

YL 1661262C1

B

-

-

-

-

CHK
-

DATE

CHAN GE

-

ADDED EFFECT W/2010

LH FUSE BLOCK IN 3205M.

REV

RE FER EN CE

C 92715R

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
065

Figure 535 Connector Body Composite (3204), (3204M), (3205M), (3205F), (3206M), (3300), (3400), (3410)

535

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.117. CONNECTOR BODY COMPOSITE (4004), (4101), (4111), (4204), P. 66

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MAXI FUSE HOLDER (4004)
(LOCATED ON DASH PANEL)

A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M14L 10

RD 3515526C1 3525613C1

B M14T 10

RD 3515526C1 3525613C1

B

CONNECTOR 3525613C1
START ALARM (4101)
(LOCATED ON DASH PANEL UNDER COWL TRAY)

A B

B
A
CONNECTOR 1671610C1 BODY LOCK 1671608C1
RPM J1 AUTO START/STOP
(4111)

1

6

2

5

3

4

COONECTOR 3572899C1 BODY LOCK 2005242C1

PARKED HEAT VALVE 1B (4204)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE A A104AE 18 DK BL 2033819C1 3517771C1 B A104AF 18 DK BL 2033819C1 3517771C1

CAV CIRC GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2 A11-GA

14

WH 2034787C1

3 A5SR(+) 18

YL 1680205C1

4 A5SR(-) 18

GN 1680205C1

5

PLUG

-

-

-

6

A15XM

18

RD 1680205C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

A75TK

18

LTGN 1661875C1 3568570C1

B A75T-GB 18

LTGN 1661875C1 3568570C1

CHK
-

D ATE
-

CONNECTOR 3522068C1 BODY LOCK 1661874C1

CHANGE
ADDED R/D 4111.

REV

R E FE RE N CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SH EE T
066

Figure 536 Connector Body Composite (4004), (4101), (4111), (4204)

536

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.118. CONNECTOR BODY COMPOSITE (4113), (4114), (4115), (4450BF), P. 66A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RPMJ3 AUTO START/STOP
(4113)
(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)
23 15 8

RPMJ4 AUTO START/STOP (4114)
(LOCATED ON MODULE MOUNTING PLATE ON CENTER PANEL)

AB EF

CD GH

# W/ MANUAL XMSN * N/ MANUAL XMSN

16 9

1

CONNECTOR 3677559C1

CAV CIR GAUGE COLOR TERMINAL

1 A104AP 18

DKBL 2005483C1

2 A104AP 18

DKBL 2005483C1

3 A104AR 18

DKBL 2005483C1

4 A104AR 18

DKBL 2005483C1

5

-

-

-

-

6

-

-

-

-

7

-

-

-

-

8

-

-

-

-

9

-

-

-

-

10

-

-

-

-

11

-

-

-

-

12

-

-

-

-

13

-

-

-

-

14

-

-

-

-

15

-

-

-

-

16

-

-

-

-

17

-

-

-

-

18

-

-

-

-

19

-

-

-

-

20

-

-

-

-

21 A104SP 18

DKBL 2005483C1

22 A104SS 18

DKBL 2005483C1

23

-

-

-

-

CONNECTOR 3548934C1 BODY LOCK 3548943C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A12XM

18

LTBL 3535930C1 3535936C1

B A13XM

18

PK 3535930C1 3535936C1

C A14BC

18

RD 3535930C1 3535937C1

D# A104AL 16

DKBL 3535930C1 3535936C1

D* A104AM 16

DKBL 3535930C1 3535936C1

E A77CR

18

LTGN 3535930C1 3535936C1

F

PLUG

-

-

3535430C1 3535936C1

G

PLUG

-

-

3535430C1 3535936C1

H A75HR

18

LTGN 3535930C1 3535936C1

RPMJ5 AUTO START/ STOP (4115)
(LOCATED ON MODULES MOUNTING PLATE ON CENTER PANEL)

CONNECTOR 3517760C1

CAV CIRC GAUGE COLOR TERMINAL

A A14BR1

4

RD 3517757C1

ECE TAIL LIGHTS (4450BF)
(LOCATED ON LEFT FRAME )
A
B
C

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R56BC 16

OR 2033911C1 1652325C1

B R57BC 16

OR 2033911C1 1652325C1

C R70BB 14

OR 2033912C1 0589391C1

CONNECTOR 3553961C1 BODY LOCK 3554019C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

TERMINAL 3517757C1

D 92715R

300344
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

WAS 1621479C1 IN R/D 4115.

74016A 05APR11 AE08058107

66A

Figure 537 Connector Body Composite (4113), (4114), (4115), (4450BF)

537

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.119. CONNECTOR BODY COMPOSITE (4204), (4328), P. 66B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PARKED HEAT VALVE 1B (4204)

A B

CONNECTOR 3522068C1 BODY LOCK 1661874C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

A75TK

18

LTGN 1661875C1 3568570C1

B A75T-GB 18

LTGN 1661875C1 3568570C1

ENGINE DIAGNOSTICS CONNECTOR (4328)
(LOCATED ON LEFT SIDE OF ENGINE)

BA C

CONNECTOR 3602454C1 BODY LOCK 1655705C1

CAV CIRC GAUGE COLOR TERMINAL

A K98YL 18

YL 1680206C1

A& K98YL 20

YL 1651987C1

B K98GN 18

LTGN 1680206C1

B& K98GN 20

GN 1651987C1

C PLUG

-

-

0453133C1

& W/ 2010 SCR 13L ENG

CHK

DATE

CHAN GE

REV

R E FE R EN CE

012 10MAY13 ADDED EFFECTS FOR 2010D 92070B

SCR 13L ENGINE.

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

26JUL11 AE08058107

SHEET
66B

Figure 538 Connector Body Composite (4204), (4328)

538

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.120. CONNECTOR BODY COMPOSITE (4450AM), (4450BM), (4450M), (4460BF), P. 67

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECE TAIL LIGHTS (4450AM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F

E

G

A

D

B

C

CONNECTOR 2039311C91 BODY LOCK 2039342C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A MB68BB

14

BN 3535486C1 0589391C1

B MB56BB

16

YL 2039343C1 1652325C1

C MB57BB

16 LT GN 2039343C1 1652325C1

D MB54BB

14

BN 3535486C1 0589391C1

E MB71BB

16 LT BL 2039343C1 1652325C1

F MB12BB

14 LT BL 3535486C1 0589391C1

G N11-GM5 12

WH 2039344C1 0589390C1

G N11-GBB 12

WH 2039344C1 0589390C1

ECE TAIL LIGHTS (4450BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

A B C
CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R56BC 16

OR 2033819C1 1652325C1

B R57BC 16

OR 2033819C1 1652325C1

C R70BB 14

OR 2033816C1 0589391C1

BODY BUILDER (4450M)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F

E

G

A

D

B

C

CONNECTOR 2039311C91 BODY LOCK 2039342C1
ECE TAIL LIGHTS (4460BF)
(LOCATED ON LEFT FRAME RAIL)

C

D

B

A

E

G

F

CONNECTOR 2039312C91 BODY LOCK 2039342C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N68BB

14

BN 3535486C1 0589391C1

B N56BB

16

YL 2039343C1 1652325C1

C N57BB

16

LTGN 2039343C1 1652325C1

D N54BB

14

BN 3535486C1 0589391C1

E N71BB

16

LTBL 2039343C1 1652325C1

F N12BB

14

LTBL 3535486C1 0589391C1

G N11-GD 12

WH 2039344C1 0589390C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

R68BB

14

BN 2033912C1 0589391C1

B

R56BB

16

OR 2033911C1 1652325C1

C

R57BB

16

OR 2033911C1 1652325C1

D

R58BB

14

BN 2033912C1 0589391C1

E

R71BB

16

OR 2033911C1 1652325C1

F

R12BB

14

LTBL 2033912C1 0589391C1

G R11-GBB 12

WH 2033912C1 0589390C1

CHK

DATE

C HA N GE

0488 19MAY14 ADDED R/D 4450AM.

REV

REFERENCE

F 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SHEET
067

Figure 539 Connector Body Composite (4450BF), (4450BM), (4450M), (4460BF)

539

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.121. CONNECTOR BODY COMPOSITE (4460M), (4460AM), (4460BM), (4470BM), P. 67A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BODY BUILDER TURN/STOP (4460M)
(LOCATED BETWEEN CENTER CHASSIS AND REAR CHASSIS)

ECE TAIL LIGHTS (4460AM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

A

A

B

B

C

C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N56BC 16

YL 2033819C1 1652325C1

B N57BC 16 LT GN 2033819C1 1652325C1

C N70BB 14

RD 2033816C1 0589391C1

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N56BC 16

YL 2033819C1 1652325C1

B N57BC 16 LT GN 2033819C1 1652325C1

C N70BB 14

RD 2033816C1 0589391C1

ECE TAIL LIGHTS (4460BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F

E

G

A

D

B

C

ECE TAIL LIGHTS (4470BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)
A B C

CONNECTOR 2039311C91 BODY LOCK 2039342C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

R68BB

14

BN 3535486C1 0589391C1

B

R56BB

16

OR 2039343C1 1652325C1

C

R57BB

16

OR 2039343C1 1652325C1

D

R58BB

14

BN 3535486C1 0589391C1

E

R71BB

16

OR 2039343C1 1652325C1

F

R12BB

14

LTBL 3535486C1 0589391C1

G R11-GBB 12

WH 2039344C1 0589390C1

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R56BC 16

OR 2033819C1 1652325C1

B R57BC 16

OR 2033819C1 1652325C1

C R70BB 14

OR 2033816C1 0589391C1

CHK

D ATE

C HA N GE

0488 20MAY14 ADDED R/D'S 4460M,

4460AM AND 4470BM.

REV

R EF ER E NC E

B 92447S

DR AW N
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

S HEET
67A

Figure 540 Connector Body Composite (4460M), (4460AM), (4460BM), (4470BM)

540

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.122. CONNECTOR BODY COMPOSITE (4480BM), (4500), (4705), P. 67B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECE TAIL LIGHTS (4480BM)
(LOCATED ON REAR END OF LEFT FRAME RAIL)

F

E

G

A

D

B

C

CONNECTOR 2039311C91 BODY LOCK 2039342C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

R68BB

14

BN 3535486C1 0589391C1

B

R56BB

16

OR 2039343C1 1652325C1

C

R57BB

16

OR 2039343C1 1652325C1

D

R58BB

14

BN 3535486C1 0589391C1

E

R71BB

16

OR 2039343C1 1652325C1

F

R12BB

14 LT BL 3535486C1 0589391C1

G R11-GBB 12

WH 2039344C1 0589390C1

WIPER MOTOR (4500)
(LOCATED UNDER HOOD)

BODY BUILDER CONNECTOR (4705)
(LOCATED AT ENGINE SIDE)

E

A

K

B

J

D

C

H

C

D

G

E

F

B

A

CONNECTOR 3538634C1

BODY LOCK 3538636C1

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

A82D

16

GY 2033819C1 1652325C1

B

A82J

16

GY 2033819C1 1652325C1

C A82-G

16

WH 2033819C1 1652325C1

D A82-KA 16

GY 2033819C1 1652325C1

D K82-K

16

GY 2033819C1 1652325C1

E

A82L

16

GY 2033819C1 1652325C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92A15 18

TN 1667742C1 1661872C1

B K92A11 18

TN 1667742C1 3568570C1

C K92A12 18

TN 1667742C1 3568570C1

D K92A13 18

TN 1667742C1 3568570C1

E K92A9

18

TN 1667742C1 3568570C1

F K92A10 18

TN 1667742C1 3568570C1

G K92A8

18

TN 1667742C1 3568570C1

H K92A16 18

TN 1667742C1 3568570C1

J K92A17 18

TN 1667742C1 3568570C1

K

PLUG

-

-

2025431C1

-

CHK

D ATE

CHANGE

0488 20MAY14 ADDED R/D'S 4500 AND

4480BM. MVD R/D 4706.

REV

RE FER EN C E

B 92447S

D R AW N
310698
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

20NOV10 AE08058107

SHEET
67B

Figure 541 Connector Body Composite (4480BM), (4500), (4705)

541

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.123. CONNECTOR BODY COMPOSITE (5000 / 5000A), P. 68

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAB CONNECTOR IP/SLEEPER CONNECTION
(5000 / 5000A) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

42 33

38

31

30

34 28

27 25 21 19

24 22 18 16

15 13 9

12 10
5 1

CONNECTOR 3595621C1 BODY LOCK 3598918C1
3598919C1
* W/ BEACON LIGHT FOR SLEEPER ** W/ SLEEPER AIR SHIELD @ W/ THEFT DETERRENT # W/ REMOTE START STOP % N/ IDLE HEAT - CAB ## W/ IDLE REDUCTION & W/ AUTO START / STOP *# W/ 2010 LH FUSE BLOCK @@ w/ 2010 LH,W/ GEN 4,VCM *% W/ STD SLEEPER WORKLIGHT %% W/ STD SLEEPER WORKLIGHT AND
CUSTOMER SUPPLIED WORKLIGHT

CAV

CIR GAUGE COLOR TERMINAL

1

A14VA

10

RD 3574287C1

2

A77CS

18

LTGN 2003343C1

3

A86BB

18

LTGN 2003343C1

4

A86CB

18

LTGN 2003343C1

5

A86DB

18

LTGN 2003343C1

6

A86EB

18

LTGN 2003343C1

7

A63JB

18

DKBL 2003343C1

8

A86AA

18

LTGN 2003343C1

9*# A75AJB 16

LTGN 3574288C1

10 A86AC

18

LTGN 2003343C1

11

A86K

18

LTGN 2003343C1

12

A86L

18

LTGN 2003343C1

13 A86AK

18

LTGN 2003343C1

14 A86AL

18

LTGN 2003343C1

15 A86AH

18

LTGN 2003343C1

16 A86AJ

18

LTGN 2003343C1

17

A12B

18

LTBL 2003343C1

17@@ A12A

18

LTBL 2003343C1

18 A63AW

18

DKBL 2003343C1

19** A58C

16

BN 3574285C1

19* A58BLT 14

BN 3574285C1

14

3574285C1

19*# A12CF

LTBL

16

3574285C1

20*% A65

18

OR 2003343C1

20%% A65

16

OR 3574285C1

21

A65B

16

OR 3574285C1

22 A109S

18

GY 2003343C1

23

A86H

18

LTGN 2003343C1

24

A86J

18

LTGN 2003343C1

25# A104AC 18

DKBL 2003343C1

25% A75WA

14

RD 3574285C1

26# A104AB 18

DKBL 2003343C1

26% A75WP

18

LTGN 2003343C1

27# A104AA 18

DKBL 2003343C1

27& A75HR

18

LTGN 2003343C1

28 A104AH 16

DKBL 3574285C1

29# A104AE 18

DKBL 2003343C1

30% A75TL

18

LTGN 2003343C1

30#% A104AJ 18

DKBL 3574285C1

31

A62A

18

DKBL 2003343C1

31*# A62AA

18

DKBL 2003343C1

32

A63E

18

DKBL 2003343C1

33

A63F

18

DKBL 2003343C1

34 A14XX

12

RD 3574287C1

35 A5S(+) 18

YL 2003343C1

36 A5S(-) 18

GN 2003343C1

37

A63C

18

DKBL 2003343C1

38% A75TM

18

LTGN 2003343C1

38# A13FL

16

PK 3574285C1

38@ A13FL

18

PK 2003343C1

39% A75TN

18

LTGN 2003343C1

39# A13F

16

PK 3574285C1

39@ A13FG

18

PK 2003343C1

40# A104AD 18

DKBL 2003343C1

41# A9RC

18

GY 2003343C1

41& A77CR

18

LTGN 2003343C1

42 A14VB

10

RD 3574287C1

CHK

DATE

CHAN GE

MJV041888MAY16 REVISED AND REDRAWN.

REV

R E FE R EN CE

F 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
068

Figure 542 Connector Body Composite (5000 / 5000A)

542

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.124. CONNECTOR BODY COMPOSITE (5000), P. 69

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR GAUGE COLOR TERMINAL

1

H14VA

10

RD 3549415C1

2

H97Z

18

VT 3549418C1

3

H86BB

18

LTGN 3549418C1

4

H86CB

18

LTGN 3549418C1

5

H86DB

18

LTGN 3549418C1

6

H86EB

18

LTGN 3549418C1

7

H63JB

18

DKBL 3549418C1

8

H86AB

18

LTGN 3549418C1

9@ H75AJB 16

LTGN 3549416C1

9@ H75WDB 16

LTGN 3549418C1

10 H86AC

18 LT GN 3549418C1

11

H86K

18 LT GN 3549418C1

12

H86L

18 LT GN 3549418C1

13 H86AK

18 LT GN 3549418C1

14 H86AL

18 LT GN 3549418C1

15 H86AH

18 LT GN 3549418C1

16 H86AJ

18 LT GN 3549418C1

17* H12B

18

LTBL 3549418C1

17# H12B

18

VT 3549418C1

18 H63AW

18

DKBL 3549418C1

19

H58C

16

BK 3549418C1

20

H65

16

OR 3549417C1

21

H65B

16

OR 3549418C1

22 H109S

18

GY 3549418C1

23

H86H

18

LTGN 3549418C1

24

H86J

18

LTGN 3549418C1

25** H104AC 18

DKBL 3549418C1

%25 H75WA

18

RD 3549418C1

26** H104AB 18

DKBL 3549418C1

26 H75WP

18

LTGN 3549418C1

27** H104AA 18

DKBL 3549418C1

27& H75HR

18

LTGN 2003343C1

28** H104AH 18

DKBL 3549418C1

29

H97K

18

VT 3549418C1

29% H75X

18

LTGN 3549418C1

29** H104AE 18

DKBL 3549418C1

30

H97L

18

VT 3549418C1

30% HH75TL 18

LTGN 3549418C1

30** H104AJ 18

DKBL 3549418C1

31

H62A

18

DKBL 3549418C1

32

H63E

18

DKBL 3549418C1

33

H63F

18

DKBL 3549418C1

34 H14AC

10

RD 3549415C1

%34 H75AV

16

LTGN 3549416C1

35 H5S(+) 18

YL 3549418C1

36 H5S(-) 18

GN 3549418C1

37

H63C

18

DKBL 3549418C1

38 H14HHB 18

RD 3549418C1

38% H75TM

18

LTGN 3549418C1

38** H13FL

16

PK 3549418C1

39

H97T

18

VT 3549418C1

39% H75TN

18

LTGN 3549418C1

39** H13F

18

DKBL 3549418C1

40 H13HB

18

PK 3549418C1

CAV

CIR GAUGE COLOR TERMINAL

40** H104AD 18

DKBL 3549418C1

41** H9RC

18

GY 3549418C1

41& H77CR

18

LTGN 2003343C1

42 H14VB

10

RD 3549415C1

CAB / SLEEPER SLEEPER CONNECTOR
(5000) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

42 33

38

31

30

34 28

27 21

25 19

24 22 18 16

15 13 9

12 10
5 1

CONNECTOR 3595620C1 BODY LOCK 3598916C1
3598917C1

* W/ IDLE MANAGEMENT # N/ ICON % N/ IDLE HEAT - CAB ** W/ REMOTE START / STOP @ MUTUALLY EXCLUSIVE & W/ AUTO START / STOP

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

C 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
069

Figure 543 Connector Body Composite (5000)

543

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.125. CONNECTOR BODY COMPOSITE (5001), P. 70

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SLEEPER FUSE CENTER (5001)
(LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)

H1
ABC 1 2
3 4
5 6

C
B
A 12

34 56

C
B
A 12

34 56

C
B
A 12

34 56

H2 H3 H4

CONNECTOR 3600905C1
* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY @@ W/ LUGGAGE LIGHTS

CHART CONTINUED ON SHEET NO. 71

CAV

CIR

GAUGE COLOR TERMINAL

H1-A1

-

-

-

-

H1-A2

H63SA

16

DKBL 3584674C1

H1-A3

-

-

-

-

H1-A4

H86AG

18

LTGN 3577500C1

H1-A5

-

-

-

-

H1-A6

H75WB

18

RD 3577500C1

H1-B1 H14VAA

16

RD 3584674C1

H1-B2 H14VAC

16

RD 3584674C1

H1-B3 H14VAD

18

RD 3577500C1

H1-B4

H14CC

18

RD 3577500C1

H1-B5

H14CD

18

RD 3577500C1

H1-B6

H75AM

18

LTGN 3577500C1

H1-C1 H14VAB

16

RD 3584674C1

H1-C2

-

-

-

-

H1-C3 H86SBB

16

LTGN 3584674C1

H1-C4

-

-

-

-

H1-C5*

H63K

18

DKBL 3577500C1

H1-C5#

H63U

18

DKBL 3577500C1

H1-C5

H63KU

18

DKBL 3577500C1

H1-C6

-

-

-

-

H2-A1

-

-

-

-

H2-A2

H75BV

16

LTGN 3584674C1

H2-A3

-

-

-

-

H2-A4

H76

18

BK 3577500C1

H2-A5

-

-

-

-

H2-A6

H86M

16

LTGN 3584674C1

H2-B1 H14VBA

14

RD 3584674C1

H2-B2 H14VBB

16

RD 3584674C1

H2-B3 H14VBC

16

RD 3584674C1

H2-B4 H14VBD

12

RD 3584673C1

H2-B5

H75AN

18

LTGN 3577500C1

H2-B6 H14VBE

14

RD 3584674C1

H2-C1

H86SB

14

LTGN 3584674C1

H2-C2

-

-

-

-

H2-C3

H86AP

16

LTGN 3584674C1

H2-C4

-

-

-

-

H2-C5& H77NN

14

LTGN 3587674C1

H2-C5@@ H14VAB

16

RD 3584674C1

H2-C6

-

-

-

-

H3-A1

H12B

18

VT 3577500C1

H3-A1@ H97TA

18

VT 3577500C1

H3-A2

H75V

16

LTGN 3577500C1

H3-A3

H63C

18

DKBL 3577500C1

H3-A4

H63D

18

DKBL 3577500C1

H3-A5 H63-GSA 18

WH 3577500C1

H3-A6

H63SF

18

DKBL 3577500C1

H3-B1

-

-

-

-

H3-B2

-

-

-

-

H3-B3

-

-

-

-

H3-B4

-

-

-

-

H3-B5

-

-

-

-

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
070

Figure 544 Connector Body Composite (5001)

544

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.126. CONNECTOR BODY COMPOSITE (5001), (5002), P. 71

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CHART CONTINUED FROM SHEET NO.70

H3-B6

H63SCA 18 DKBL 3577500C1

H3-C1

H75BV 16 LTGN 3584674C1

H3-C2

H11-GS 18 WH 3577500C1

H3-C3

H63DV 18 DKBL 3577500C1

H3-C4

H63-GD 18 WH 3577500C1

H3-C5

H63SJ 18 DKBL 3577500C1

H3-C6

H63SH 18 DKBL 3577500C1

H4-A1

-

-

-

-

H4-A2

H75AL 18 LTGN 3577500C1

H104ADA 18 DKBL

H4-A3%**

3662131C1

H104DA 18 DKBL

H4-A3&

H77NK 18 LTGN 3577500C1

H4-A4

H77NL 16 LTGN 3584674C1

H4-A5

H97Z 18 VT 3577500C1

H104ABB 18 DKBL

H4-A5%**

3662131C1

H104AE 18 DKBL

H4-A6% H104AH 18 DKBL 3662131C1

H4-A6

H97TA 18 VT 3577500C1

H4-B1&

H70NM 18 LTGN 3577500C1

H4-B1## H75AP 18 LTGN 3577500C1

H4-B1&& H75AV 16 LTGN 3584674C1

H4-B2

H75AX 16 LTGN 3584674C1

H4-B3

-

-

-

-

H4-B4%

H13FL 18 PK 3577500C1

H4-B5

H75AV 14 LTGN 3584674C1

H4-B6

-

-

-

-

H4-C1

H75AP 18 LTGN 3577500C1

H4-C5

H75AW 14 LTGN 3584674C1

H4-C2

-

-

-

-

H4-C3%

H13F 18 DKBL 3577500C1

H4-C3&

H77NP 16 LTGN 3584674C1

H4-C4%

H77NJ 18 LTGN 3577500C1

H4-C4& H104AA 18 DKBL 3577500C1

H4-C5@

H12B 18 LTBL 3577500C1

H4-C5&& H77NN 14 LTGN 3584674C1

H4-C5## H75AW 14 LTGN 3584674C1

H4-C5@@ H75AP 18 LTGN 3577500C1

H4-C5% H104AJ 18 DKBL 3577500C1

H4-C6 H11-GEA 18 WH 3577500C1

H104AB 18 DKBL

H4-C6%**

3662131C1

H104ABA 18 DKBL

* W/ WARDROBE LIGHT # W/ UPPER BUNK LIGHT @ W/ IDLE MANAGEMENT % W/ REMOTE START / STOP ** CRIMPED TOGETHER & W/ NO IDLE HVAC && W/ NO IDLE HEAT ONLY ## W/ NO IDLE 110V @@ W/ NO IDLE 12VDC

SLEEPER FUSE CENTER (5001)
(LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)

H1
ABC 1 2
3 4
5 6

C
B
A 12

34 56

C
B
A 12

34 56

C
B A
12

34 56

H2 H3 H4

CONNECTOR 3600905C1
SLEEPER GROUND (5002)
(LOCATED AT INSTRUMENT PANEL)

A

CONNECTOR 3537133C1

CAV A

CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A11-G

8

WH 3700153C1 3537135C1

W/ 500K BAUD RATE

CHK

DATE

CHAN GE

MJV041888MAY16 ADDED R/D 5002.

REV

R E FE R EN CE

C 93366L

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
071

Figure 545 Connector Body Composite (5001), (5002)

545

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.127. CONNECTOR BODY COMPOSITE (5002), (5003), (5005), (5006), (5007), P. 72

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SLEEPER GROUND (5002)
(W/ LONESTAR)

12V POWER SOURCE (5003)
(LOCATED IN SLEEPER CONTROL PANEL)

A
*# W/ 2010 LH FUSE BLOCK

BA C
CONNECTOR 3613000C1 BODY LOCK 3557682C1

CONNECTOR 3537133C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A H11-G

8

WH 3700154C1

-

A*# A11G

8

WH 3700153C1 3537135C1

CAV

CIR

GAUGE COLOR TERMINAL

A H86SBA

16

LTBL 3534165C1

B

-

-

-

-

C H86-GSA 16

WH 3534165C1

12V POWER SOURCE (5005)
(LOCATED UNDER BUNK - RIGHT SIDE)

POWER PANEL GROUND (5006)
(LOCATED UNDER BUNK)

B

B

A

A

CONNECTOR 0872291R1

CAV

CIR

GAUGE COLOR TERMINAL

A H86-GSC 16

WH 0188396R1

B

H86SA

16

LTGN 0188396R1

CONNECTOR 1661197C1

CAV

CIR

GAUGE COLOR TERMINAL

A

-

-

-

-

B HA11-GSP 14

WH 3534167C1

GROUND ADAPTER (5007)
(LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)

14

7

8

1

CONNECTOR 3613769C1

* W/ TRIP MASTER ^ W/ QUALCOMM W/ TMCT ^^ W/ QUALCOMM W/ IMCT @ W/ SATELLITE COMMUNICATION ** W/ XATA ## W/ REMOTE START / STOP & W/ WARDROBE & UPPER BUNK
LIGHTS-W/72"CAB && W/ UPPER BUNK LIGHT-W/72"CAB @@ W/ IDLE MANAGEMENT-W/51" CAB % W/ NO IDLE HVAC %% W/ AUTO START STOP+W/NO IDLE HVAC ! W/AUTO S/S+N/NO IDLE + W/AUTO S/S+W/ESPAR ++ W/AUTO S/S+W/WEBASTO

CAV

CIR

GAUGE COLOR TERMINAL

1

H11-GM

10

WH 3613770C1

2

H58-G

16

WH 3613771C1

3

H86-GH

16

LTGN 3613770C1

4

H65-GE

16

WH 3613771C1

5 H86-GHW 18

LTGN 3613771C1

6

H86-GK

18

WH 3613771C1

7 H11-GSP 14

WH 3613770C1

8

H63-GK

18

WH 3613771C1

8&& H63-GU

18

WH 3613771C1

8& H63-GX

18

WH 3613771C1

9%

H77NT

14

LTGN 3613770C1

10 H11-GT

14

WH 3613770C1

11* H11-GSD 18

WH 3613771C1

11^ H11-GMB 18

WH 3613771C1

11^^ H11-GME 18

WH 3613771C1

11@ H11-GMB 18

WH 3613771C1

11** H11-GMD 18

WH 3613771C1

12

H76-G

18

WH 3613771C1

13 H75-GSX 14

WH 3613770C1

13## H104-GB 18

DKBL 3613771C1

13@@ H11-GEC 18

WH 3613771C1

13%% H75-GSX 14

WH 3613770C1

13! H75HC-G 18

WH 3613771C1

13++ H75WK

18

WH 3613771C1

13+ H75WK

18

WH 3613771C1

14 H86-GSB 16

WH 3613770C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK IN 5002.

61802Y 11MAR09 AE08058107

072

Figure 546 Connector Body Composite (5002), (5003), (5005), (5006), (5007)

546

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.128. CONNECTOR BODY COMPOSITE (5009), (5010), (5011), (5011M), (5011F), P. 73

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
AUX HEATER (5009)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
SAT COMMUNICATION (5010)
(LOCATED ON RIGHT SIDE, BACK OFPASSENGER DOOR)
E DCB A

A

B

CONNECTOR 2031520C1 BODY LOCK 2033927C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

H75C

12 LT GN 2025422C1 2025428C1

B H11-GSM 12

WH 2025422C1 2025428C1

BUNK DOOR SWITCH 2 (5011)
(W/ LONESTAR) (LOCATED IN LEFT SIED OF SLEEPER)
A
CONNECTOR 0225822R1

CAV CIR GAUGE COLOR TERMINAL

A H63SC 18

DKBL 0573092C1

FG

JK

H
CONNECTOR 3538634C1 BODY LOCK 3538636C1

* W/ TRIP MASTER ** W/ XATA # W/ DRIVERTECH @ W/ QUALCOMM

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A* H14SD

18

RD 1667742C1 1661872C1

A** H14ED

18

RD 1667742C1 1661872C1

A@ H14EA

18

RD 1667742C1 1661872C1

B@ H13EE

18

PK 1667742C1 1661872C1

B* H13SD

18

PK 1667742C1 1661872C1

B

H13EE

18

PK 1667742C1 1661872C1

C@ H3BD(-) 18

GY 1667742C1 1661872C1

C** H3BE(-) 18

GY 1667742C1 1661872C1

C*

H98B

18

BK 1667742C1 1661872C1

D@ H3BD(+) 18

DKBL 1667742C1 1661872C1

D** H3BE(+) 18

DKBL 1667742C1 1661872C1

D*

H98A

18

BK 1667742C1 1661872C1

E@

H98F

18

BK 1667742C1 1661872C1

E** H14EBA

18

RD 1667742C1 1661872C1

F@ H11-GSC 18

WH 1667742C1 1661872C1

F# H11-GMB 18

WH 1667742C1 1661872C1

G

PLUG

-

-

-

2025431C1

H

PLUG

-

-

-

2025431C1

J

H70E

18

OR 1667742C1 1661872C1

K

H50S

18

YL 1667742C1 1661872C1

CAV

E

F

REMOTE RADIO & TWEETER

D

G

(5011M / 5011F) (LOCATED ON LEFT SIDE - BACK OF DOOR)

A

K

C

H

B

J

B

J

* W/DRIVER DISPLAY

C

H

A

K

D

G

## W/ 2010 LH FUSE BLOCK

E

F

CONNECTOR 3540612C1

BODY LOCK 3540614C1

CONNECTOR 3540613C1

CIR

GAUGE COLOR TERMINAL

BODY LOCK 3540615C1

A

H86R

B

H86AE

18

LTGN 1661262C1

18

LTGN 1661262C1

CAV A

CIR A86R

GAUGE COLOR TERMINAL

18

LTGN 1661262C1

B## A86AB

18

LTGN 1661261C1

B

A86AE

18

LTGN 1661262C1

C H86(+)

18

YL 1661262C1

C A86(+)

18

YL 1661262C1

C## A86D(+) 18

YL 1661261C1

C* A86D(+) 18

YL 1661262C1

D H86(-)

18

GN 1661262C1

D A86(-)

18

GN 1661262C1

D## A86D(-) 18

E

H86AF

18

GN 1661261C1 LTGN 1661262C1

D* A86D(-) 18

E

A86F

18

GN 1661262C1 LTGN 1661262C1

F

H86AR

18

LTGN 1661262C1

F

A86AR

18

LTGN 1661262C1

G

H86AS

18

LTGN 1661262C1

G

A86AS

18

LTGN 1661262C1

H

H86AT

18

LTGN 1661262C1

H

A86AT

18

LTGN 1661262C1

J

H86AU

18

LTGN 1661262C1

J

A86AU

18

LTGN 1661262C1

K

-

-

-

-

K

-

-

-

-

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED EFFECT W/2010 D 92715R

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

LH FUSE BLOCK IN 5011M.

61802Y 12MAR09 AE08058107

073

Figure 547 Connector Body Composite (5009), (5010), (5011), (5011M), (5011F)

547

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.129. CONNECTOR BODY COMPOSITE (5011M), P. 73A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SLEEPER REMOTE/AMP (5011M)
(LOCATED ON LEFT SIDE - BACK OF CAB)

A

K

B

J

C

H

D

G

E

F

CONNECTOR 3540612C1 BODY LOCK 3540614C1

CAV

CIR

GAUGE COLOR TERMINAL

A

A86R

18

LTGN 1661261C1

B

A86AB

18

LTGN 1661261C1

C* A86D(+) 18

YL 1661261C1

C# A86(+)

18

YL 1661261C1

D* A86D(-) 18

GN 1661261C1

D# A86(-)

18

GN 1661261C1

E

A86AF

18

LTGN 1661261C1

F

A86AR

18

LTGN 1661261C1

G

A86AS

18

LTGN 1661261C1

H

A86AT

18

LTGN 1661261C1

J

A86AU

18

LTGN 1661261C1

K

-

-

-

-

* W/ DRIVER DISPLAY # N/ DRIVER DISPLAY

CHK

DATE

CHAN GE

MJV041888MAY16 INITIAL RELEASE.

REV

R E FE R EN C E

A 93366L

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

93366L 23DEC15 AE08058107

SHEET
73A

Figure 548 Connector Body Composite (5011M)

548

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.130. CONNECTOR BODY COMPOSITE (5012), (5013), (5014), (5015), (5020), (5031), P. 74

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LONG SLEEPER SKY / RISE 12V POWER SOURCE (5012)
(LOCATED IN RIGHT SIDE OF SLEEPER)

B

CONNECTOR 0872291R1

BODY LOCK 3557682C1

A

CAV

CIR

GAUGE COLOR TERMINAL

A H86-GSB 16

WH 0188396R1

B H86SBB

16

LTGN 0188396R1

BUNK DOOR SWITCH 1 (5012)
(LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)

A

CAV CIR GAUGE COLOR TERMINAL

A H63SCA 18

DKBL 0573092C1

CONNECTOR 0225822R1

LONG SLEEPER SKY / RISE 12V POWER SOURCE (5013)
(LOCATED IN RIGHT SIDE OF SLEEPER)

CONNECTOR 0872291R1

B

BODY LOCK 3557682C1

A

CAV

CIR

GAUGE COLOR TERMINAL

A H86-GSM 16

WH 0188396R1

B H86SBM

18

LTGN 0879630R1

PASS UPPER CABINET (5014)
(LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)

43 1
2

CAV

CIR

GAUGE COLOR TERMINAL

1

H63UB

18

DKBL 3825382C1

2 H63-GUB 18

WH 3825382C1

3 H86BBA

18

LTGN 3825382C1

4 H86BBB

18

LTGN 3825382C1

CONNECTOR 3825188C1

UNDER BUNK LIGHT LEFT (5015)
(LOCATED IN LEFT SIDE OF SLEEPER) (W/ LONESTAR)

B

CONNECTOR 1661196C1

A

CAV

CIR

GAUGE COLOR TERMINAL

A H63SJA

18

DKBL 1661208C1

B H63-GSB 18

WH 1661208C1

PEOPLENET VID INPUT (5020)
(LOCATED UNDER BUNK (SLEEPER))

7

6

12

1

CONNECTOR 3553404C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

-

-

-

-

4 A3BD(+) 18

DKBL 3518963C1

5 A3BD(-) 18

GY 3518963C1

6

-

-

-

-

7

-

-

-

-

8

-

-

-

-

9

-

-

-

-

10

-

-

-

-

11 A5U(-)

18

GN 3518963C1

12 A5U(+)

18

YL 3518963C1

UNDER BUNK LIGHT RIGHT (5020)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LONESTAR)

B

CONNECTOR 1661196C1

A

CAV

CIR

GAUGE COLOR TERMINAL

A H63SJB

18

DKBL 1661208C1

B H63-GSC 18

WH 1661208C1

APU/PDC (5031) (LOCATED UNDER BUNK)
5 4

8

1

CONNECTOR 3674957C1 BODY LOCK 3534766C1

CAV

CIR

GAUGE COLOR TERMINAL

1

H77NA

18

LTGN 1680205C1

2

H77NB

18

LTGN 1680205C1

3

PLUG

-

-

0453133C1

4 H5MB(-) 18

GN 1680205C1

5 H5MB(+) 18

YL 1680205C1

6

PLUG

-

-

0453133C1

7

PLUG

-

-

0453133C1

8

PLUG

-

-

0453133C1

CHK
-

DATE
-

C HA N GE
REVISED AND REDRAWN.

REV

R E FE R ENC E

D 92447S

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
074

Figure 549 Connector Body Composite (5012), (5013), (5014), (5015), (5020), (5031)

549

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.131. CONNECTOR BODY COMPOSITE (5034), (5035), (5035A), (5036), (5037), (5038), P. 74A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MAXXSAVER APU (5034)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

MAXXSAVER APU DISPLAY INTERCONNECT (5035)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

1 2 3 4 5

CONNECTOR 2206592C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1 H5MB(+) 18

YL 2206584C1 3522193C1

2 H5MB(-) 18

GN 2206584C1 3522193C1

3

H77NY

18

LTGN 2206584C1 3522193C1

4

H77NB

18

LTGN 2206584C1 3522193C1

5

H77NW

16

LTGN 2206584C1 3522194C1

DC AB
CONNECTOR 1667305C1 BODY LOCK 1661263C1 - 2 REQD

CAV CIR GAUGE COLOR TERMINAL

A H5T(+) 18

YL 1661261C1

B H5T(-) 18

GN 1661261C1

C

H77A

20

RD 3544254C1

D H77NG

18

LTGN 1661261C1

MAXXSAVER APU DISPLAY INTERCONNECT (5035A)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)

AB DC
CONNECTOR 1667529C1 BODY LOCK 1667530C1

CAV CIR GAUGE COLOR TERMINAL

A H5U+

22

WH 3534481C1

B H5U-

22

BL 3534481C1

C H77C

22

RD 3534481C1

D H12-G 22

BK 3534481C1

BATTERY CHARGER (5036)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING) (W/ LONESTAR)
A
CONNECTOR 0239809R1
CAV CIR GAUGE COLOR TERMINAL A H77NW 16 LT GN 0239806R1

MAXXPOWER APU JUMPER (5037)

CENTER/ FORWARD CHASSIS (5038)

A

21
B

CONNECTOR 1671611C1 BODY LOCK 1671608C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A A77NX 16

TN 2033911C1 1652325C1

B A77-G 16

WH 2033911C1 1652325C1

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIR GAUGE COLOR TERMINAL

1 A77NX 16

TN 1680205C1

2 A77-G 16

WH 1680205C1

CHK
-

D ATE
-

CHANGE

REV

RE FER ENC E

ADDED R/D 5037 & 5038.B 92447S

D R AW N
300422
RE LEASE NO .
82357E

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

20DEC11 AE08058107

SHEET
74A

Figure 550 Connector Body Composite (5034), (5035), (5035A), (5036), (5037), (5038)

550

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.132. CONNECTOR BODY COMPOSITE (5100), (5101), (5102), (5103), P. 75

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT C DIHAAGPRA TM ER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT WORK LIGHT (5100)
(LOCATED ON SLEEPER BACK PANEL)
AB

RIGHT WORK LIGHT (5101)
(LOCATED ON SLEEPER BACK PANEL)
AB

CONNECTOR 0969541R1

CAV CIR GAUGE COLOR TERMINAL

V65

16

A%

V65A

18

OR 0333736C1
OR

V65-GA 18

B%

V65-G

16

WH 0333736C1
WH

% CRIMPED TOGETHER

CONNECTOR 0969541R1

CAV CIR GAUGE COLOR TERMINAL

A

V65A

18

OR 0333732C1

B V65-GA 18

WH 0333732C1

ROOF / SLEEPER CONNECTOR (5102)
(LOCATED IN SLEEPER BACK PANEL - UPPER LEFT)

F

A

B

E

C

D

CONNECTOR 2031872C1 BODY LOCK 2031874C1

D

C

E

B

F

A

CONNECTOR 2031871C1 BODY LOCK 2031873C1

CAV CIR GAUGE COLOR TERMINAL

A V63HB

18

DKBL 1661262C1

B V63-GB 18

WH 1661262C1

C

V63D

18

DKBL 1661262C1

D

-

-

-

-

E V9NCB

18

GY 1661262C1

F V63EB

18

DKBL 1661262C1

CAV CIR GAUGE COLOR TERMINAL

A H63HB

16

DKBL 1661261C1

B H63-GB 16

WH 1661261C1

C

H63D

18

DKBL 1661261C1

D

-

-

-

-

E H109SB 18

GY 1661261C1

F H63EB

18

DKBL 1661261C1

ROOF HARNESS (5103)
(LOCATED IN SLEEPER ROOF)
2 1
4 3
6 5
8 7
10 9
12 11
CONNECTOR 3825185C1

CAV CIR GAUGE COLOR TERMINAL

1* H86BB

18

LTGN 3571717C1

1# H86BBP 18

LTGN 3571717C1

2* H86CB

18

LTGN 3571717C1

2# H86CBP 18

LTGN 3571717C1

3* H86DB

18

LTGN 3571717C1

3# H86DBP 18

LTGN 3571717C1

4* H63EB

18

DKBL 3571717C1

4# H86EBP 18

LTGN 3571717C1

5

H63D

18

DKBL 3571717C1

6

H63L

16

DKBL 3571717C1

7 H63-GB 16

WH 3571717C1

8

H50A

16

YL 3571717C1

9

-

-

-

-

10

-

-

-

-

11

-

-

-

12

-

-

-

-

* RADIO SPEAKER-W/ 72" CAB # RADIO SPEAKER-W/ SUB WOOFER W/ 72" CAB

CHK

DATE

C HA NG E

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

REFERENCE

B 82357E

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PA RT NO.

SHEET

12MAR09 AE08058107 075

Figure 551 Connector Body Composite (5100), (5101), (5102), (5103)

551

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.133. CONNECTOR BODY COMPOSITE (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111), P. 76

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT SLEEPER AUX ACCENT LIGHT (5103)
(LOCATED IN SLEEPER ROOF)

RIGHT SLEEPER AUX ACCENT LIGHT (5104)
(LOCATED IN SLEEPER ROOF)

A B C

CONNECTOR 1661198C1

CAV

CIR

GAUGE COLOR TERMINAL

A V63-GBD 18

WH 1661208C1

B

-

-

-

-

C V63HBD

18

DKBL 1661208C1

A B C

CONNECTOR 1661198C1

CAV

CIR

GAUGE COLOR TERMINAL

A V63-GBE 18

WH 1661208C1

B

-

-

-

-

C V63HBE

18

DKBL 1661208C1

LEFT SLEEPER ACCENT LIGHT (5105)
(LOCATED IN SLEEPER ROOF)
A B C

RIGHT SLEEPER ACCENT LIGHT (5106)
(LOCATED IN SLEEPER ROOF)
A B C

CONNECTOR 1661198C1

CAV

CIR

GAUGE COLOR TERMINAL

A V63-GBB 18

WH 1661208C1

B

-

-

-

-

C V63HBB

18

DKBL 1661208C1

SLEEPER DOME LIGHT (5107)
(LOCATED IN SLEEPER ROOF)

DC AB

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

V63D

18

DKBL 1661261C1

B V63-GA 18

WH 1661261C1

C V63EB

18

DKBL 1661261C1

D V9NCB

18

GY 1661261C1

CONNECTOR 1661198C1

CAV

CIR

GAUGE COLOR TERMINAL

A V63-GBC 18

WH 1661208C1

B

-

-

-

-

C V63HBC

18

DKBL 1661208C1

WARDROBE CABINATE (5109)
(LOCATED ON LEFT SIDE BY WARDROBE CABINET)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A

H63K

18

DKBL 1661261C1

B H63-GK 18

WH 1661261C1

LEFT LUGGAGE LIGHT (5110)
(LOCATED UNDER BUNK - LEFT SIDE)

RIGHT LUGGAGE LIGHT (5111)
(LOCATED UNDER BUNK - RIGHT SIDE)

A

A

B

B

CONNECTOR 1669973C1

CONNECTOR 1669973C1

CAV

CIR

GAUGE COLOR TERMINAL

A H63SJA

18

DKBL 1661212C1

B H63-GSB 18

WH 1661212C1

CAV

CIR

GAUGE COLOR TERMINAL

A H63SJB

18

DKBL 1661212C1

B H63-GSC 18

WH 1661212C1

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
076

Figure 552 Connector Body Composite (5103), (5104), (5105), (5106), (5107), (5109), (5110), (5111)

552

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.134. CONNECTOR BODY COMPOSITE (5112), (5113), (5114), (5115), P. 76A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT LUGGAGE DOOR SWITCH (5112)
(W/ LONESTAR)
A
CONNECTOR 0239808R1

CAV CIR

GAUGE COLOR TERMINAL

A

H63SD 16

DK BL 0239805R1

LEFT LUGGAGE DOOR SWITCH (5113)
(W/ LONESTAR)

A

CONNECTOR 0239808R1

CAV CIR

GAUGE COLOR TERMINAL

A

H63SDA 16

DK BL 0239805R1

RIGHT LUGGAGE DOOR SWITCH (5114)
(W/ LONESTAR)
A
CONNECTOR 0239808R1

CAV CIR

GAUGE COLOR TERMINAL

A

H63SE 16

DK BL 0239805R1

RIGHT LUGGAGE DOOR SWITCH (5115)
(W/ LONESTAR)
A
CONNECTOR 0239808R1

CAV CIR

GAUGE COLOR TERMINAL

A

63SEA 16

DK BL 0239805R1

CHK

DATE

CHAN GE

0486 30DEC11 INITIAL RELEASE.

REV

R E FE R EN CE

A 82357E

DRAWN
300422
RELEASE NO.
82357E

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

19DEC11 AE08058107

SHEET
76A

Figure 553 Connector Body Composite (5112), (5113), (5114), (5115)

553

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.135. CONNECTOR BODY COMPOSITE (5117), (5118), (5119), P. 77

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AIR SHIELD LIGHT (5117)
(LOCATED IN UPPER LEFT SIDE OF SLEEPER)

C B A

CONNECTOR 1661891C1 BODY LOCK 1661892C1

CAV CIR GAUGE COLOR TERMINAL

A H58C

16

BK 1661262C1

B H58-G 16

WH 1661262C1

C

-

-

-

-

C B A

CONNECTOR 1661889C1 BODY LOCK 1661890C1

CAV CIR GAUGE COLOR TERMINAL

A BLACK 16

BK 1661261C1

B WHITE 16

WH 1661261C1

C

-

-

-

-

OPTIONAL WORK LIGHT CONNECTOR
(5118) (LOCATED ON LEFT SIDE WALL OF SLEEPER)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

A BLACK 16

BK 1661261C1

B WHITE 16

WH 1661261C1

RIGHT OPTIONAL WORK LIGHT (5119)
(LOCATED ON RIGHT SIDE WALL OF SLEEPER)

A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

A B

CONNECTOR 1661260C1 BODY LOCK 1661264C1

CAV CIR GAUGE COLOR TERMINAL

A H65BB

16

B H65-GD 16

OR 1661262C1 WH 1661262C1

CAV CIR GAUGE COLOR TERMINAL

A H65BA

16

OR 1661261C1

B H65-GC 16

WH 1661261C1

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
077

Figure 554 Connector Body Composite (5117), (5118), (5119)

554

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.136. CONNECTOR BODY COMPOSITE (5123), (5124), (5125), (5126), P. 78

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT CRESENT SPEAKER (5123)
(LOCATED IN SLEEPER CONTROL PANEL)
BA

CONNECTOR 3535769C1 BODY LOCK 3535770C1

CAV CIR GAUGE COLOR TERMINAL

A H86AT 18

LTGN 1661261C1

B H86AU 18

LTGN 1661261C1

DOME / FLOOR LIGHT (5124)
(LOCATED IN SLEEPER CONTROL PANEL)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CAV CIR GAUGE COLOR TERMINAL

1

H63C

18

DKBL 1661224C1

2B H63ZVR 18

GY 1661224C1

3

H63D

18

DKBL 1661224C1

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

H62 7%
H62A

18

DKBL

3541250C1

18

DKBL

8

H62D

18

DKBL 1661224C1

8# H62AJ

18

DKBL 3541250C1

H11-GA 18 9%
H62-GA 18

WH 3541250C1
DKBL

10

-

-

-

-

% CRIMPED TOGETHER # PANEL LIGHTS W/ NO IDLE

DE CF BG AH

SLEEPER CONTROL PANEL SWITCH CONNECTOR (5125)
(LOCATED IN SLEEPER CONTROL PANEL)

AH BG CF DE

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H63SA

16

DKBL 1661209C1

B

H63EA

18

DKBL 1661208C1

C H62-GSD 18

WH 1661208C1

D

H62AS

18

DKBL 1661208C1

E H109SA

18

GY 1661208C1

F

H63F

18

DKBL 1661208C1

G

H63HB

16

DKBL 1661209C1

H H63-GSF 18

WH 1661208C1

CONNECTOR 2005835C1 BODY LOCK 2006503C1

CAV CIR GAUGE COLOR TERMINAL

A

H63

18

DKBL 1661212C1

B

H63D

18

DKBL 1661212C1

C H11-GA 18

WH 1661212C1

D H62AS

18

DKBL 1661212C1

E H63ZVR 18

GY 1661212C1

F

H63C

18

DKBL 1661212C1

G

H63B

18

DKBL 1661212C1

H H63-GA 18

DKBL 1661212C1

12V POWER SOURCE (5125)
(W/ LONESTAR)
B A
CONNECTOR 0872291R1

RIGHT CRESENT LIGHT (5126)
(W/ LONESTAR)
A B
CONNECTOR 1661259C1

CAV CIR

GAUGE COLOR TERMINAL

A

H86-GSC 16

WH

0188396R1

B

H86SA

16

LT GN 0188396R1

CAV CIR

GAUGE COLOR TERMINAL

A

H63SJC 18

DK BL 1661261C1

B

H63-GSD 18

WH

1661261C1

CHK

DATE

CHAN GE

0486 30DEC11 ADDED: LONESTAR IN

TITLE, CONN R/D 5125, 5126.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
078

Figure 555 Connector Body Composite (5123), (5124), (5125), (5126)

555

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.137. CONNECTOR BODY COMPOSITE (5126), (5127), (5128), (5129), (5130), P. 79

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ACCENT LIGHT ON / OFF (5126)
(LOCATED IN SLEEPER CONTROL PANEL)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

LEFT CRESENT SPEAKER (5127)
AB

CONNECTOR 3535769C1

CAV CIR GAUGE COLOR TERMINAL

A H86AR 18 LT GN 1661261C1

B H6AS

18 LT GN 1661261C1

RIGHT FLOOR LIGHT (5129)
(LOCATED ON BULKHEAD CENTER SECTION, RIGHT SIDE)
A B
CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2B

H63

18

DKBL 1661224C1

H62C 3%
H63A

18

DKBL

3541250C1

18

DKBL

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7

H62C

18

DKBL 1661224C1

H62A 8%
H62B

18

DKBL

3541250C1

18

DKBL

H62GSA 18 9%
H62GSB 18

DKBL 3541250C1
DKBL

10

-

-

-

-

% CRIMPED TOGETHER

LEFT FLOOR LIGHT (5128)
(LOCATED ON BULKHEAD CENTER SECTION, LEFT SIDE)

A B

CONNECTOR 1661259C1 BODY LOCK 1661263C1

CAV

CIR

GAUGE COLOR TERMINAL

A H63JBA

18

DKBL 1661261C1

B H63-GJA 18

WH 1661261C1

CAV

CIR

GAUGE COLOR TERMINAL

A H63JBB

18

DKBL 1661261C1

B H63-GJB 18

DKBL 1661261C1

LOWER BUNK READING LIGHT (5130)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
A
B
CONNECTOR 1669972C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H63SB

18

DKBL 1661208C1

B H63-GSD 18

WH 1661208C1

CHK

DATE

CHAN GE

0486 30DEC11 ADDED: LONESTAR IN

TITLE, CONN R/D 5127.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
079

Figure 556 Connector Body Composite (5126), (5127), (5128), (5129), (5130)

556

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.138. CONNECTOR BODY COMPOSITE (5130), (5131), (5134), P. 79A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CAV

CIR

GAUGE COLOR TERMINAL

MAIN SLPR/SLPR CNTRL A1 H63SA

16 DK BL 3544886C1

CONNECTOR (5130)

A2

H63E

18 DK BL 3544886C1

A3 H62-GSD 18

WH 3544880C1

BC

A4

H62A

A4 H62AS

18 DK BL 3544880C1 18 DK BL 3544880C1

A

D

8 1212 8

11 11

7

7

10 10

6

99

6

88

5

77

5

4

66

4

55

3

44

3

33

2

22

2

1

1

11

A5 H63ZVR

18

GY 3544880C1

A6

H63F

18 DK BL 3544880C1

A7

H50A

16

YL 3544886C1

A8 H63-GSF 18

WH 3544886C1

B1 H75AG

18 LT GN 3544886C1

B1 H75HS1

18 LT GN 3544886C1

B2 H75AF

18 LT GN 3544886C1

B2 H75HR1

18 LT GN 3544886C1

B3 H75AR

18 LT GN 3544886C1

B4 H75-GAS 18 LT GN 3544886C1

B4 H75-GAS 18 LT GN 3544886C1

B5 H86SBA

16 LT BL 3544886C1

B6 H86-GSA 16

WH 3544886C1

A

D

B7

H75F

B7

H75F

18 LT GN 3544886C1 18 LT GN 3544886C1

BC

B8 H75-GA B8 H75-GA

18 LT GN 3544886C1

18

WH 3544886C1

CONNECTOR 3612512C1 B9 BODY LOCK 3553652C1 B9

H75AB H75R

18 LT GN 3544886C1 18 LT GN 3544886C1

B10 H75AA

18 LT GN 3544886C1

B10 H75H

18 LT GN 3544886C1

B11 H75J

18 LT GN 3544886C1

B11 H75J

18 LT GN 3544886C1

B12 H75K

18 LT GN 3544886C1

CAV

CIR

GAUGE COLOR TERMINAL

B12 H75K

18 LT GN 3544886C1

C1

H9RC

18

GY 3544886C1

C2 H104AC

18 DK BL 3544886C1

C3 H104ADA 18 DK BL 3544886C1

C4 H104ABB 18 DK BL 3544886C1

C5 H104-GB 18 DK BL 3544886C1

C6

-

-

-

-

C7

H75L

18 LT GN 3544886C1

C7

H75L

18 LT GN 3544886C1

C8

H75M

18 LT GN 3544886C1

C8

H75M

18 LT GN 3544886C1

C9

H75N

18 LT GN 3544886C1

C9

H75N

18 LT GN 3544886C1

C10 H77NH

18 LT GN 3544886C1

C11 H77NA

18 LT GN 3544886C1

C12 H77NC

18 LT GN 3544886C1

D1

H86F

18 LT GN 3544886C1

D2

H86R

18 LT GN 3544886C1

D3 H86-GHW 18 LT GN 3544880C1

D4 H77NE

18 LT GN 3544880C1

D4 H77CR1

18 LT GN 3544880C1

D5 H77NF

18 LT GN 3544880C1

D5 H77CS1

18 LT GN 3544880C1

D6 H86(-)

18

GN 3544880C1

D7 H86(+)

18

YL 3544886C1

D8 H86AE

18 LT GN 3544886C1

UPPER BUNK READING LIGHT (5131)
(LOCATED IN LEFT SIDE WALL OF SLEEPER)

A

B

CONNECTOR 1669972C1

CAV CIR GAUGE COLOR TERMINAL

A

H63U

18

DKBL 1661208C1

B H63-GU 18

WH 1661208C1

SKY RISE CABINET LIGHT (5134)
(LOCATED IN RIGHT SIDE OF SLEEPER)
A
B

CONNECTOR 1661196C1

CAV CIR GAUGE COLOR TERMINAL

A H63-GK 18

WH 1661208C1

B

H63K

18

DKBL 1661208C1

CHK
-

DATE

CHAN GE

-

TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

01NOV11 AE08058107

SHEET
79A

Figure 557 Connector Body Composite (5130), (5131), (5134)

557

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.139. CONNECTOR BODY COMPOSITE (5134), (5134F), (5135), P. 80

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SLPR CNTRL/MAIN SLPR CONNECTOR (5134)

B

C

A 11

1

22

2

33

3 44

55

4

66

5

77

88

6

99

1010 7 8 11 11

1212 A

B

C

D 1 2 3
4
5
6 7 8
D

CONNECTOR 3825188C1

CAV

CIR

GAUGE COLOR TERMINAL

A1

H63

18 DK BL 3544884C1

A2

H63D

18 DK BL 3544884C1

A3 H11-GA

18

WH 3544876C1

A4 H62AS

18 DK BL 3544876C1

A4 H62AS

18 DK BL 3544876C1

A4 H62AS

18 DK BL 3544876C1

A4 H62AS

18 DK BL 3544876C1

A5 H63VZR

18

GY 3544876C1

A6

H63C

18 DK BL 3544876C1

A7

H63B

18 DK BL 3544884C1

A8 H63-GA

18 DK BL 3544884C1

B1 H75AG

18 LT GN 3544884C1

B2 H75AF

18 LT GN 3544884C1

B3 H75AR

18 LT GN 3544884C1

B3 H75AR

18 LT GN 3544884C1

B3 H75AR

18 LT GN 3544884C1

B4 H75-GAS 18 LT GN 3544884C1

B4 H75-GAS 18 LT GN 3544884C1

B4 H75-GAS 18 LT GN 3544884C1

B5

-

-

-

-

B6

-

-

-

-

B7

H75F 18 LT GN 3544884C1

B8 H75-GA 18 WH 3544884C1

B9

H75R 18 LT GN 3544884C1

B10 H75H 18 LT GN 3544884C1

B11 H75J 18 LT GN 3544884C1

B12 H75K 18 LT GN 3544884C1

C1

-

-

-

-

C2 H104AC 18 DK BL 3544884C1

C3 H104ADA 18 DK BL 3544884C1

C4 H104ABB 18 DK BL 3544884C1

C5 H104-GB 18 DK BL 3544884C1

C6

-

-

-

-

C7

H75L 18 LT GN 3544884C1

C8

H75M 18 LT GN 3544884C1

C9

H75N 18 LT GN 3544884C1

C10 H77NH 18 LT GN 3544884C1

C11 H77NA 18 LT GN 3544884C1

C12 H77NC 18 LT GN 3544884C1

D1

-

-

-

-

D2

-

-

-

-

D3

-

-

-

-

D4 H77NE 18 LT GN 3544876C1

D4 H77NE 18 LT GN 3544876C1

D5 H77NF 18 LT GN 3544876C1

D5 H77NF 18 LT GN 3544876C1

D6

-

-

-

-

D7

-

-

-

-

D8

-

-

-

-

BEACON LIGHT LEFT SIDE (5134F)
(W/ LONESTAR) (LOCATED IN UPPER LEFT SIDE OF SLEEPER)

C B A

CONNECTOR 1661891C1

CAV CIR GAUGE COLOR TERMINAL

A H65CB

16

OR 1661262C1

B H65-GH 16

WH 1661262C1

C

-

-

-

-

LOWER CABINET (5135)
(W/ LONESTAR)
43 1
2

CONNECTOR 3825188C1

CAV

CIR

GAUGE COLOR TERMINAL

1

H63UA

18 DK BL 3825382C1

2 H63-GUA 18

WH 3825382C1

3 H86BBB

18 LT GN 3825382C1

4 H86CBA

18 LT GN 3825382C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 ADDED BODY LOCK TO R/DD 92447S

5134F.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
080

Figure 558 Connector Body Composite (5134), (5134F), (5135)

558

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.140. CONNECTOR BODY COMPOSITE (5135F), (5136), (5200), (5202), (5205), P. 81

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BEACON LIGHT RIGHT SIDE (5135F)
(LOCATED IN UPPER RIGHT SIDE OF SLEEPER)

C B A

CONNECTOR 1661891C1 BODY LOCK 1661892C1

CAV CIR GAUGE COLOR TERMINAL

A H65CA

16

OR 1661262C1

B H65-GJ 16

WH 1661262C1

C

-

-

-

-

LOWER CABINET (5136)
(W/ LONESTAR)

TEMPERATURE CONTROL (5202)
(LOCATED IN SLEEPER CONTROL PANEL)
C B A

CONNECTOR 3599251C1 BODY LOCK 3599255C1

CAV CIR GAUGE COLOR TERMINAL

A H77TVT 18

LTGN 3534164C1

B H77TT

18

LTGN 3534164C1

C H77TZT 18

LTGN 3534164C1

AUX HVAC BERGSTROM NO IDLE CONTROLLER
(5205)
(LOCATED UNDER BUNKRIGHT SIDE)

B

B

15

14

13

12

11

10

79

88

97

6

5

4

3

2

1

1

2

3

4

5

6

10

11

12

13

14

15

A

21

A

3544870C1 3544871C1 BODY LOCK

CONNECTOR 3825182C91

CAV CIR GAUGE COLOR TERMINAL

1

H63K

18 DK BL 3593251C1

2 H63-GK 18

WH 3593251C1

COOLANT FLOW VALVE (5200)
14 32

CONNECTOR 3714731C1

CAVITY CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95AB 20

TN 3601686C1 3733609C1

2

PLUG

-

-

-

-

3

PLUG

-

-

-

-

4

K95AB 20

TN 3601686C1 3733609C1

CAV

CIR

GAUGE COLOR TERMINAL

A1

-

-

-

-

A2 H75-GA

18

LTGN 3544884C1

A3 H75AJA

18

LTGN 3544884C1

A4

H75X

18

LTGN 3544884C1

A5 H5SA(+) 18

YL 3544884C1

A6 H5SA(-) 18

LTGN 3544884C1

A7 H14HA

12

RD 3544877C1

A8 H14HB

12

RD 3544877C1

A9

H104

12

RD 3544877C1

A10

-

-

-

-

A11 H75F

18

LTGN 3544884C1

A12 H75N

18

LTGN 3544884C1

A13

-

-

-

-

A14 H77NH

18

LTGN 3544884C1

A15 H77ND

18

LTGN 3544884C1

B1 H75AB

18

LTGN 3544884C1

B2 H75AA

18

LTGN 3544884C1

B3

H75J

18

LTGN 3544884C1

B4

H75K

18

LTGN 3544884C1

B5

H75L

18

LTGN 3544884C1

B6

H75M

18

LTGN 3544884C1

B7 H75-GBA 12

WH 3544877C1

B8 H75-GBB 12

WH 3544877C1

B9 H104-G

12

WH 3544877C1

B10

-

-

-

-

B11

-

-

-

-

B12 H77NF

18

LTGN 3544884C1

B13 H77NE

18

LTGN 3544884C1

B14 H75HG

18

LTGN 3544884C1

B15 H75HF

18

LTGN 3544884C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 ADDED BODY LOCK TO R/DF 92447S

5135F.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 24DEC12 AE08058107

SHEET
081

Figure 559 Connector Body Composite (5135F), (5136), (5200), (5202), (5205)

559

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.141. CONNECTOR BODY COMPOSITE (5210), (5212), (5213), P. 81A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUX HEATER CONTROLLER SLEEPER HVAC CONTROLLER
(5210) (LOCATED UNDER BUNK - RIGHT SIDE)

17

32

1

16

CONNECTOR 3548957C91

CAV

CIR

GAUGE COLOR TERMINAL

1

PLUG

-

-

3517247C1

2

PLUG

-

-

3517247C1

3

H75V

18

LTGN 3517243C1

4 H75-GBB 18

LTGN 3517243C1

4 H75-GB

18

WH 3517243C1

5

H75CB

18

LTGN 3517243C1

6

PLUG

-

-

3517247C1

7 H77TFA

18

LTGN 3517243C1

8

H77TF

18

LTGN 3517243C1

9 H77TFB

18

LTGN 3517243C1

10 H77TMB

18

LTGN 3517243C1

11 H77TMA

18

LTGN 3517243C1

12 H77TSB

20

LTGN 3533507C1

13 H77TSA

20

LTGN 3533507C1

14

PLUG

-

-

3517247C1

15 H5SA(+) 18

YL 3517243C1

16 H5SA(-) 18

GN 3517243C1

17 H62AH

18

DKBL 3517243C1

18 H77TV

18

LTGN 3517243C1

19 H77TZ

18

LTGN 3517243C1

20

PLUG

-

-

3517247C1

21 H77TT

18

LTGN 3517243C1

22

PLUG

-

-

3517247C1

23 H77TB

18

LTGN 3517243C1

24

H75F

18

LTGN 3517243C1

25 H75-GA

18

WH 3517243C1

26

H75R

18

LTGN 3517243C1

27

H75H

18

LTGN 3517243C1

28

H75J

18

LTGN 3517243C1

29

H75K

18

LTGN 3517243C1

30

H75L

18

LTGN 3517243C1

31

H75M

18

LTGN 3517243C1

32

H75N

18

LTGN 3517243C1

SLEEPER HVAC BLEND DOOR (5212)
(LOCATED UNDER BUNK - RIGHT SIDE)

10 9 8 7 6 5

CONNECTOR 3522071C1

CAV CIR GAUGE COLOR TERMINAL

5 H77TMA 18

LTGN 3522073C1

6 H77TMB 18

LTGN 3522073C1

7 H77TFB 18

LTGN 3522073C1

8

-

-

-

-

9 H77TF

18

LTGN 3522073C1

10 H77TFA 18

LTGN 3522073C1

SLEEPER HVAC TEMP SENSOR (5213)
(LOCATED UNDER BUNK - RIGHT SIDE)

12

CONNECTOR 3602659C1

CAV CIR GAUGE COLOR TERMINAL

1 H77TSA 20

LTGN 3602660C1

2 H77TSC 20

LTGN 3602660C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 CIRC H77TSB WAS H77TSCC 92447S

DRAWN
300344
RELEASE NO.
74016A

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

01APR11 AE08058107

SHEET
81A

Figure 560 Connector Body Composite (5210), (5212), (5213)

560

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.142. CONNECTOR BODY COMPOSITE (5214), (5215), (5216), (5217), (5218), (5219), P. 82

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AUXILIARY HEATER-BEHR LPM (5214)
(LOCATED UNDER BUNK - RIGHT SIDE)

4

6 3

2

5

CONNECTOR 3627940C1

AUX HVAC - BEHR NO IDLE CONTROLLER 2
(5217) (LOCATED UNDER BUNK - RIGHT SIDE)

13

24

1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

H75CB

18

4

-

-

5 H11-GSM 12

LTGN WH

3544884C1 -
3605694C1

1

12

CONNECTOR 3664417C91

6

H75C

12

LTGN 3605694C1

CAV CIR GAUGE COLOR TERMINAL

AUX HTR EVAP SENSOR (5215)
LOCATED UNDERBUNK-RIGHT SIDE)

1 H75TN 18

2 H75AF 18

3 PLUG

-

LTGN LTGN
-

3517243C1 3517243C1 3518314C1

12
12

CAV

CIR

GAUGE COLOR TERMINAL

1 H77-TSD 20

LTGN 3602660C1

2 H77-TSE 20

LTGN 3602660C1

CONNECTOR 3602659C1

4 PLUG

-

5 PLUG

-

6 H75TM 18

7 H75L

18

8 PLUG

-

LTGN LTGN -

3518314C1 3518314C1 3517243C1 3517243C1 3518314C1

AUX HVAC - BEHR NO IDLE CONTROLLER 1
(5216) (LOCATED UNDER BUNK - RIGHT SIDE)

13

24

9 H77NH 18

10 H75TL 18

11 H77NR 18

12 H75AG 18

13 PLUG

-

LTGN LTGN LTGN LTGN
-

3517243C1 3517243C1 3517243C1 3517243C1 3518314C1

14 H75M

18

LTGN 3517243C1

15 H75J

18

LTGN 3517243C1

12 1
CONNECTOR 3664416C91

CAV 1 2 3 4 5 6 7 8 9 10

CIR H75AA H75AB PLUG H75-GB H75CB H75V H77TFA H77TF H77TFB H77TMB

GAUGE COLOR TERMINAL

18

LTGN 3517243C1

18

LTGN 3517243C1

-

-

3518314C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

16 H75K 17 H77NE 18 H77NS 19* H75AH 19# H77ND 20 H75X 21 PLUG 22 H75AJ 23 H77NF 24 PLUG

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

18

LTGN 3517243C1

-

-

3518314C1

18

LTGN 3517243C1

18

LTGN 3517243C1

-

-

3518314C1

* W/ NO IDLE HEAT ONLY # W/ NO IDLE HVAC

AUX HEATER IN TAKE SENSOR (5218)
(LOCATED UNDER BUNK - RIGHT SIDE)

11 H77TMA

18

12 H77NJ

18

13 H77TSA

20

14

PLUG

-

15 H5SA(+) 18

16 H5SA(-) 18

17 H62AH

18

18 H77TSB

18

LTGN LTGN LTGN
YL GN DKBL LTGN

3517243C1 3518314C1 3533507C1 3518314C1 3517243C1 3517243C1 3517243C1 3517243C1

CAV CIR GAUGE COLOR TERMINAL

1 H75AD 20

LTGN 3602660C1

2 H75AC 20

LTGN 3602660C1

CONNECTOR 3602659C1

CHS MODULE (5219)
(LOCATED UNDER BUNK - RIGHT SIDE)

19 H77TSD

20

LTGN 3533507C1

20 H75AD

20

LTGN 3533507C1

21 H75-GA

18

LTGN 3517243C1

22

H75N

18

LTGN 3517243C1

23

H75F

18

LTGN 3517243C1

A

CAV

CIR

GAUGE COLOR TERMINAL

A H75-GAK 16

LTGN 1661209C1

B

B

H75AL

16

LTGN 1661209C1

C

C

H75AJ

18

LTGN 1661208C1

24 H75AE

18

LTGN 3517243C1 CONNECTOR 1661198C1

CHK

DATE

C HA N GE

MJV042858OCT16 MOVED CIRC FROM CAV

4 TO 3 AT R/D 5214.

REV

R E FE RE NC E

D 93638F

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

11MAR09 AE08058107

SHEET
082

Figure 561 Connector Body Composite (5214), (5215), (5216), (5217), (5218), (5219)

561

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.143. CONNECTOR BODY COMPOSITE (5220), (5222), (5230), P. 83

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CONNECTOR 1667529C1 BODY LOCK 1667530C1

CD BA

NO IDLE ENGINE HEAT (5220)
(LOCATED IN SLEEPER CONTROL PANEL)

DC AB

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H75AG

18

LTGN 1661262C1

A& H75HS1

18

LTGN 1661262C1

B

H75AF

18

LTGN 1661262C1

B& H75HR1

18

LTGN 1661262C1

C

H75AR

18

LTGN 1661262C1

D H75-GAS 18

LTGN 1661262C1 & W/ AUTO START/ATOP

CAV

CIR

GAUGE COLOR TERMINAL

A

H75AG

18

LTGN 1661261C1

B

H75AF

18

LTGN 1661261C1

C

H75AR

18

LTGN 1661261C1

D H75-GAS 18

LTGN 1661261C1

NO IDLE ENGINE HEAT (5222)
(LOCATED IN SLEEPER CONTROL PANEL)

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

10 3

8

2B H75AF

18

LTGN 1661224C1

3* H75AT

18

LTGN 1661224C1

6

3* H75HB

18

LTGN 1661224C1

2B

5B 4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

7* H75AT

18

LTGN 3541250C1

1

4

7* H75AR

18

LTGN 3541250C1

9

7

8* H62AA

18

DKBL 1661224C1

8*

H62J

18

DKBL 1661224C1

9

H75AG

18

LTGN 1661224C1

CONNECTOR 3520850C1 10* H75-GAS 18

10* H75HA

18

LTGN 1661224C1 LTGN 3541250C1

* MUTUALLY EXCLUSIVE

SKY RISE BUNK FAN (5222)
AB
CONNECTOR 0969541R1

CAV CIR GAUGE COLOR TERMINAL

A

H76

18

BK 0879630R1

B H76-G 18

WH 0879630R1

DC EB FA

NO IDLE CONTROLS (5230)
(LOCATED IN SLEEPER CONTROL PANEL)

FA EB DC

CONNECTOR 1661200C1

CAV CIR GAUGE COLOR TERMINAL

A H77NE

18

LTGN 1661208C1

A& H77CR1 18

LTGN 1661208C1

A* H75WC

18

LTGN 1661208C1

B H77NF

18

LTGN 1661208C1

B& H77CS1 18

LTGN 1661208C1

B* H75WD

18

LTGN 1661208C1

C H77NH

18

LTGN 1661208C1

C% H77WE

18

LTGN 1661208C1

D H75WF

18

LTGN 1661208C1

E H77NA

18

LTGN 1661208C1

E& H75WJ

18

WH 1661208C1

E# H77NY

18

LTGN 1661208C1

F H77NC

18

LTGN 1661208C1

F& H75WJ

18

WH 1661208C1

CHK

DATE

CHANGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

RE FER EN CE

B 82357E

CONNECTOR 1661201C1

CAV CIR GAUGE COLOR TERMINAL

A H77NE 18

LTGN 16611212C1

A% H75WC 18

LTGN 16611212C1

B H77NF 18

LTGN 16611212C1

B% H75WD 18

LTGN 16611212C1

C H77NH 18

LTGN 16611212C1

C% H75WE 18

LTGN 16611212C1

D H75WF 18

LTGN 16611212C1

E H77NA 18

LTGN 16611212C1

E& H75WH 18

LTGN 1661200C1

E* H75WJ 18

LTGN 1661200C1

F H77NC 18

LTGN 16611212C1

F& H75WJ 18

LTGN 1661200C1

& W/ AUTO START/STOP % W/ NO IDLE ESPAR HEATER * W/ NO IDLE WEBASTO HEATER # W/ NO IDLE HEAT & HVAC

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SH EE T
083

Figure 562 Connector Body Composite (5220), (5222), (5230)

562

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.144. CONNECTOR BODY COMPOSITE (5232), (5233), (5234), P. 84

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE EXTERNAL MODULE (5232)
(LOCATED UNDER BUNK-RIGHT SIDE)
AH BG CF DE
CONNECTOR 2005835C1 BODY LOCK 2006503C1

CAV CIR GAUGE COLOR TERMINAL

A H77NP 16

LTGN 1661209C1

B

-

-

-

-

C H77NR 18

LTGN 1661208C1

D H77NS 18

LTGN 1661208C1

E H77NU 18

LTGN 1661208C1

F

-

-

-

-

G

-

-

-

-

H H77NV 16

LTGN 1661209C1

NO IDLE COOL (5233)
(LOCATED IN SLEEPER CONTROL PANEL)

10

8

3

6

2B

5B

1

4

9

7

CONNECTOR 3520850C1

CAV CIR GAUGE COLOR TERMINAL

1

-

-

-

-

2B H77NE 18

LTGN 1661224C1

3

-

-

-

-

4

-

-

-

-

5B

-

-

-

-

6

-

-

-

-

H75AT 18 7%
H75HB 18

LTGN 3541250C1
LTGN

H62AA 18 8%
H62AB 18

DKBL 3541250C1
DKBL

9 H77NF 18

LTGN 1661224C1

H75HA 18 10%
H75HC 18

LTGN 3541250C1
LTGN

% CRIMPED TOGETHER

NO IDLE APU (5234)

10

8

3

6

2B

5B

1

4

9

7

* MUTUALLY EXCLUSIVE

& W/AUTO START/STOP

CONNECTOR 3520850C1

CAV CIR GAUGE COLOR TERMINAL

1 H77NH 18

LTGN 1661224C1

2B H77NA 18

LTGN 1661224C1

2B& H62AW 18

DKBL 3541250C1

H62AT 18

DKBL 3541250C1

3 H62AY 18

DKBL 1661224C1

4* H62AX 18

DKBL 3541250C1

4* H75WJ 18

LTGN 3541250C1

5B H75WH 18

LTGN 1661224C1

6

-

-

-

-

7 H77NC 18

LTGN 1661224C1

7& H62AY 18

DKBL 1661224C1

8 H62AB 18

DKBL 1661224C1

8& H62AW 18

DKBL 3541250C1

9

-

-

-

-

10 H75HC 18

LTGN 1661224C1

10& H62AX 18

DKBL 3541250C1

CHK

DATE

C HA N GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

C 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
084

Figure 563 Connector Body Composite (5232), (5233), (5234)

563

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.145. CONNECTOR BODY COMPOSITE (5235), (5236), (5237), (5238), P. 84A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

NO IDLE WEBASTO THERMOSTAT
(5235)

AB

(PART OF SLEEPER CONTROL PANEL HARNESS)

DC
1667529C1 CONN 1667530C1 LOCK

CAV CIR GAUGE COLOR TERMINAL

A H75WF 18

LTGN 1661262C1

B H75WE 18

LTGN 1661262C1

C H75WC 18

LTGN 1661262C1

D H75WD 18

LTGN 1661262C1

NO IDLE WEBASTO HEATER
(5236)

E

F

D

G

C

H

B

J

A

K

3540613C1 CONN 3540615C1 LOCK

(PART OF MAIN SLEEPER HARNESS)

CAV CIR GAUGE COLOR TERMINAL

A H75WA

18

RD 1661262C1

B H75WG

18

WH 1661262C1

C H75WB

18

RD 1661262C1

D H75WP

18

LTGN 1661262C1

E H75WC

18

LTGN 1661262C1

F H75WDA 18

LTGN 1661262C1

G H75WE

18

LTGN 1661262C1

H H75WF

18

LTGN 1661262C1

K

-

-

-

-

NO IDLE ESPAR THERMOSTAT
(5237)

(PART OF SLEEPER CONTROL PANEL HARNESS)

DC EB FA
1661200C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

H75WC

18

LTGN 1661208C1

B

H75WD

18

LTGN 1661208C1

C

H75WE

18

LTGN 1661208C1

D

H75WF

18

LTGN 1661208C1

E

H75WJ

18

LTGN 1661208C1

F

-

-

-

-

NO IDLE ESPAR HEATER (5238)

H

A

G

B

F

C

E

D

3515763C1 CONN 3515765C1 LOCK

(PART OF MAIN SLEEPER HARNESS)

CAV CIRCUIT GAUGE COLOR TERMINAL

A

H75WA

18

RD 1661262C1

B

H75WG

18

WH 1661262C1

C

H75WB

18

RD 1661262C1

D

H75WP

18

LTGN 1661262C1

E

H75WC

18

LTGN 1661262C1

F H75WDA

18

LTGN 1661262C1

G

H75WE

18

LTGN 1661262C1

H

H75WF

18

LTGN 1661262C1

CHK

DATE

CHANGE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

REFERENCE

B 82357E

DRAWN
300344
RELEASE NO.
74016A

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

20APR11 AE08058107

SHEET
84A

Figure 564 Connector Body Composite (5235), (5236), (5237), (5238)

564

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.146. CONNECTOR BODY COMPOSITE (5300), (5303), (5312), (5313), P. 85

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BACK PANEL (5300)
(LOCATED ON LEFT REAR CORNER OF SLEEPER)

D

C

E

B

F

A

F

A

E

B

CONNECTOR 2031872C1

BODY LOCK 2031874C1 D

C

CONNECTOR 2031871C1 BODY LOCK 2031873C1

CAV CIR GAUGE COLOR TERMINAL

A

B

C

D

E

V65

16

OR 1661262C1

F V65-G 16

WH 1661262C1

CAV CIR GAUGE COLOR TERMINAL

A* H86BBP 18

LTGN 1661261C1

A* H86BB

18

LTGN 1661261C1

B* H86CBP 18

LTGN 1661261C1

B* H86CB

18

LTGN 1661261C1

C* H86DBP 18

LTGN 1661261C1

C* H86DB

18

LTGN 1661261C1

D* H86EBP 18

LTGN 1661261C1

D* H86EB

18

LTGN 1661261C1

E

H65

16

OR 1661261C1

F H65-G

16

WH 1661261C1

* MUTUALLY EXCLUSIVE

REMOTE RADIO (5303)
(LOCATED IN SLEEPER CONTROL PANEL)
321
654

AMPLIFIER CONNECTOR A (5313)
(LOCATED UNDER BUNK LEFT SIDE)

26

14

CONNECTOR 3815785C1 BODY LOCK 3815993C1

CAV

CIR

GAUGE COLOR TERMINAL

1

H86F

18

LTGN 1661261C1

2

H86R

18

LTGN 1661261C1

3 H86-GHW 18

LTGN 1661261C1

4 H86(+)

18

YL 1661261C1

5 H86(-)

18

GN 1661261C1

6

H86AE

18

LTGN 1661261C1

AMPLIFIER CONNECTOR B (5312)
(LOCATED UNDER BUNK LEFT SIDE)

CAV CIR GAUGE COLOR TERMINAL

1 H86AH

18

LTGN 3577376C1

2 H86AK

18

LTGN 3577376C1

3

-

-

-

-

4 H86AC

18

LTGN 3577376C1

5 H86BBP 18

LTGN 3577376C1

6 H86DBP 18

LTGN 3577376C1

16

7

-

-

-

-

9

8

-

-

-

-

9 H86AJ

18

LTGN 3577376C1

8

1

10 H86AL

18

LTGN 3577376C1

11

-

-

-

-

12

-

-

CONNECTOR 3663001C1 13 H86CBP 18

-

-

LTGN 3577376C1

14 H86EBP 18

LTGN 3577376C1

15

-

-

-

-

16

-

-

-

-

13

1

CONNECTOR 3663000C1

BODY LOCK 1661263C1

CAV CIRCUIT GA COLOR TERMINAL

1 H86DBA 18 LTGN 3577373C1

2 H86BBA 18 LTGN 3577373C1

3

H86AR 18 LTGN 3577376C1

4

H86AT 18 LTGN 3577376C1

5

-

-

-

-

6

H86AB 18 LTGN 3577376C1

7

H86DB 18 LTGN 3577376C1

8

H86BB 18 LTGN 3577376C1

9

H86K 18 LTGN 3577376C1

10

H86H 18 LTGN 3577376C1

11 H86APX 18 LTGN 3577373C1

12 H86APY 18 LTGN 3577373C1

13 H86APZ 18 LTGN 3577373C1

14 H86EBA 18 LTGN 3577375C2

15 H86CBA 18 LTGN 3577373C1

16 H86AS 18 LTGN 3577376C1

17 H86AU 18 LTGN 3577376C1

18

-

-

-

-

19

-

-

-

-

20 H86EB 18 LTGN 3577376C1

21 H86CB 18 LTGN 3577376C1

22

H86L 18 LTGN 3577376C1

23

H86J 18 LTGN 3577376C1

24 H86-GHX 18 LTGN 3577373C1

25 H86-GHY 18 LTGN 3577373C1

26 H86-GHZ 18 LTGN 3577375C2

CHK

DATE

CHAN GE

REV

R E FE R EN CE

0488 20MAY14 RMVD CIRC V86BB,V86CB,C 92447S

V86D & V86EB FROM R/D 5300.

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
085

Figure 565 Connector Body Composite (5300), (5303), (5312), (5313)

565

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.147. CONNECTOR BODY COMPOSITE (5314), (5500), (5501), (5502), (5510), P. 86

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

SUBWOOFER CONN (5314)
(LOCATED UNDER BUNK LEFT SIDE)
DC EB FA

CONNECTOR 1661200C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A H86DBB

18

LTGN 1661208C1

B H86DBC

18

LTGN 1661208C1

C

-

-

-

-

D

-

-

-

-

E H86EBC

18

LTGN 1661208C1

F H86EBB

18

LTGN 1661208C1

REFRIGERATOR FEED (5501)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)
B
A

REFRIGERATOR (5500)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER SEAT)
B
A

CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL

A* H86-GK 18

WH 0879630R1

A# H12-GK 18

WH 0879630R1

B* H86AG

18

LTGN 0879630R1

B# H12CF

14

LTBL 0188396R1

* W/ REFRIGERATOR FEED # W/ REFRIGERATOR PWR CONTROL FEED

AFTERTREATMENT 30A FUSE (5501)
(LOCATED DRIVER SIDE OF THE ENGINE VALVE COVER NEAR CYLINDER 2 AREA)
B

CONNECTOR 0872291R1

CAV CIR GAUGE COLOR TERMINAL

A H86-GK 18

WH 0872291R1

B H86AG

18

LTGN 0872291R1

REFRIGERATOR (5502)
(LOCATED ON RIGHT SIDE BACK OF PASSENGER SEAT) (W/ LONESTAR)
B
A

CONNECTOR 0872291R1

CAV CIR

GAUGE COLOR TERMINAL

A

H86-GK 18

WH

0879630R1

B

H86AG 18

LT GN 0879630R1

A
CONNECTOR 3512967C1

CAV CIR GAUGE COLOR TERMINAL

A K14C 12

RD 3679001C1

B K14B 10

RD 3679001C1

PEOPLENET J1939 (5510)
(LOCATED UNDER BUNK (SLEEPER))
A B C

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL

A H5U(+) 18

YL 1667742C1

B

-

-

-

-

C H5U(-) 18

GN 1667742C1

CHK

DATE

CHAN GE

0488 02FEB15 ADDED R/D 5501.

REV

R E FE R EN CE

E 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
086

Figure 566 Connector Body Composite (5314), (5500), (5501), (5502), (5510)

566

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.148. CONNECTOR BODY COMPOSITE (5530), (5600), (5601M), (5602M), (5602F), (5603M), P. 86A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PEOPLENET 6WAY (5530)
(LOCATED UNDER BUNK SLEEPER)

F

A

E

B

D

C

CONNECTOR 2011340C1 BODY LOCK 2011364C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

-

-

-

-

B

-

-

-

-

C

H14ED

18

RD 1661875C1

D H11-GMB 18

WH 1661875C1

E

H13EE

18

PK 1661875C1

F

-

-

-

-

12V POWER SOURCE (5600)
(LOCATED IN RIGHT SIDE OF SLEEPER)

B A

CONNECTOR 0872291R1

CAV

CIR

GAUGE COLOR TERMINAL

A H86-GSB 16

WH 0188396R1

B H86SBB

18

LTGN 0879630R1

TV/DVD AUDIO (5602M)
(LOCATED IN CAB)

A B C
CONNECTOR 1661889C1 BODY LOCK 1661890C1

CAV

CIR

GAUGE COLOR TERMINAL

A A86RSIG 18 LT GN 1661261C1

B A86-GSG 18 LT GN 1661261C1

C A86LSIG 18 LT GN 1661261C1

TV / DVD AUDIO (5601M)
(LOCATED IN RIGHT SIDE OF SLEEPER)

A B C
CONNECTOR 1661889C1 BODY LOCK 1661890C1

CAV

CIR

GAUGE COLOR TERMINAL

A H86RSIG 18

LTGN 1661261C1

B H86-GSG 18

LTGN 1661261C1

C H86LSIG 18

LTGN 1661261C1

TV / DVD AUDIO (5602F)
(LOCATED IN RIGHT SIDE OF SLEEPER)

C B A

CONNECTOR 1661891C1 BODY LOCK 1661890C1

CAV

CIR

GAUGE COLOR TERMINAL

A H86RSIG 18

LTGN 1661262C1

B H86-GSG 18

LTGN 1661262C1

C H86LSIG 18

LTGN 1661262C1

TV / DVD AUDIO (5603M)
(LOCATED IN RIGHT SIDE OF SLEEPER)

A B C
CONNECTOR 1661889C1

CAV

CIR

GAUGE COLOR TERMINAL

A H86RSIG 18

LTGN 1661261C1

B H86-GSG 18

LTGN 1661261C1

C H86LSIG 18

LTGN 1661261C1

CHK

DATE

CHAN GE

0488 02FEB15 INITIAL RELEASE.

REV

R E FE R EN CE

A 92948F

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
86A

Figure 567 Connector Body Composite (5530), (5600), (5601M), (5602M), (5602F), (5603M)

567

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.149. CONNECTOR BODY COMPOSITE (5700), (5701), (5702), (5754), P. 87

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

REMOTE START / STOP SWITCH

10

8

(5700)

(LOCATED IN SLEEPER CONTROL PANEL)

3

6

REMOTE ENG START / STOP (5701)

2B

5B

(LOCATED IN SLEEPER CONTROL PANEL)

1

4

9

7

CONNECTOR 3520850C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2B H104ABB 18

DKBL 1661224C1

3 H104-GB 18

DKBL 1661224C1

4

-

-

-

-

5B H104AC

18

DKBL 1661224C1

5B& H75HD-G 18

WH 1661224C1

6

H9RC

18

GY 1661224C1

6& H104BR

18

DKBL 1661224C1

7 H104ADA 18

DKBL 1661224C1

8

H62AB

18

DKBL 1661224C1

9

-

-

-

-

10 H75HD-G 18

WH 3541250C1

10& H75HC-G 18

WH 3541250C1

& W/ AUTO START/STOP

DC EB FA

CONNECTOR 1661200C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H9RC

18

GY 1661208C1

A& H104BR

18

DKBL 1661208C1

B H104AC

18

DKBL 1661208C1

B& H75HC-G 18

WH 1661208C1

C H104ADA 18

DKBL 1661208C1

D H104ABB 18

DKBL 1661208C1

E H104-GB 18

DKBL 1661208C1

F

-

-

-

-

& W/ AUTO START / STOP

REMOTE ENG START / STOP (5701)
(W/ LONESTAR) (LOCATED IN SLEEPER CONTROL PANEL)

DC EB FA

DIODE CONN (5702)
(LOCATED REAR FACE OF THE LEFT FRONT BUNK COVER PLATE)

CONNECTOR 1661201C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H9RC

18

GY 1661212C1

B H104AC

18

DKBL 1661212C1

C H104ADA 18

DKBL 1661212C1

D H104ABB 18

DKBL 1661212C1

E H104-GB 18

DKBL 1661212C1

F

-

-

-

-

B A

CONNECTOR 0872291R1

CAV

CIR

GAUGE COLOR TERMINAL

A H104AHA 18

DKBL 0879630R1

B H104ABA 18

DKBL 0879630R1

TRI-PAC (5754) (W/ LONESTAR) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)

TRI-PAC (5754) (LOCATED LEFT SIDE,BACK OF DRIVER DOOR)

B A

B

CONNECTOR 1661196C1

CAV CIR

GAUGE COLOR TERMINAL

A

H14TRI 16

RD

1661209C1

B

H77SBY 16

LT GN 1661209C1

A

CONNECTOR 1661197C1 BODY LOCK 3536825C1

CAV CIR GAUGE COLOR TERMINAL

A A14TRI 16

RD 1661212C1

B A77SBY 16

LTGN 1661212C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
087

Figure 568 Connector Body Composite (5700), (5701), (5702), (5754)

568

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.150. CONNECTOR BODY COMPOSITE (5757), (5758), (5758F), (5759F), (5760), (5761), (5803), P. 88

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRI-PAC RECTIFIER (5757)
(LOCATED IN LEFT REAR OF SLEEPER)

CAV CIRC GAUGE COLOR TERMINAL

B

A A13TRIB 16

PK 0188396R1

B A13TRIA 16

PK 0188396R1

A

CONNECTOR 0872291R1
TRAILER TRACKS (5758)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

B

A

CONNECTOR 0587568C91

A

B

CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* H94TT 14

GY 0587575C1 0589391C1

A* H94TT 14

GY 0587576C1 1652325C1

B

-

-

-

-

-

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* H94TT 14

GY 0587577C1 0589391C1

A* A94TT 14

GY 0587577C1 1652325C1

B

-

-

-

-

-

* MUTUALLY EXCLUSIVE

TRAILER TRACS (5758F)
(LOCATED AT END OF FRAME AT REAR EXCEL)
A

TRAILER TRACS (5759F)
(LOCATED AT END OF FRAME AT REAR EXCEL
A

B
CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A94TT 14

GY 0587577C1 1652325C1

B
CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A94TT 14

GY 0587577C1 1652325C1

FORWARD / CENTER NO IDLE FAN (5760)
(LOCATED ON LEFT SIDE OF DASH PANEL)

NO IDLE RADIATOR FAN (5761)
(LOCATED ON FORWARD FRAME RAIL)

12

CONNECTOR 1684260C1 BODY LOCK 1684262C1

CAV CIRC GAUGE COLOR TERMINAL

1 M77NX 16

TN 1680206C1

2 M77-G 16

WH 1680206C1

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 M77NX 16

TN 1680205C1

2 M77-G 16

WH 1680205C1

QUALCOMM IMCT W/ MVPC KEYBOARD (5803)
(W/ LONESTAR)

A

B

CONNECTOR 1669972C1

CHK

DATE

CHAN GE

0488 19MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

CAV

CIR

GAUGE COLOR TERMINAL

A

H13EF

18

BK 1661208C1

B H11-GMC 18

WH 1661208C1

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

11MAR09 AE08058107

SHEET
088

Figure 569 Connector Body Composite (5757), (5758), (5758F), (5759F), (5760), (5761), (5803)

569

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.151. CONNECTOR BODY COMPOSITE (5803), (5822), (5899), (5899A), (5899B), (5900), (5901), P. 88A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM IMCT W/ MVPC KEYBOARD
(5803) (W/ LONESTAR)

A B

CONNECTOR 1669972C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H13EF

18

BK 1661208C1

B H11-GMC 18

WH 1661208C1

AMBIENT AIR TEMP. SENDER (5899)
(LOCATED AT FRONT OF LEFT FRAME RAIL)
A B
CONNECTOR 3522068C1 BODY LOCK 1661874C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A R41D 18 LT GN 1661875C1 1661872C1 B R41E 18 LT GN 1661875C1 1661872C1
REAR CHASSIS HARNESS (5899B)
A B
CONNECTOR 3522068C1 BODY LOCK 1661874C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A UM41A 18 LT GN 1661875C1 1661872C1 B UM41B 18 LT GN 1661875C1 1661872C1

QUALCOMM PANIC BUTTON (5901)
(LOCATED UNDER BUNK) (W/ LONESTAR)

FORWARD / CENTER HVAC TEMP SENDER / AC REMOTE
(5822) (LOCATED ON LEFT SIDE DASH PANEL)
4

CAV CIRC GAUGE COLOR TERMINAL

1 M41D 18

BK 3613771C1

2 M41E 18

GY 3613771C1

3 M77

18

BK 3613771C1

4 M77A 18

BK 3613771C1

CONNECTOR 3820176C1 1

REAR CHASSIS HARNESS (5899A)
A
B
CONNECTOR 3582941C1 BODY LOCK 1661874C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE A UM41A 18 LT GN 1667742C1 1661872C1 B UM41B 18 LT GN 1667742C1 1661872C1
QUALCOMM IMCT (5900)
(LOCATED UNDER BUNK)

F

A

CONNECTOR 2011340C1

E

B

BODY LOCK 2011364C1

D

C

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A H3BD(+) 18

DKBL 1661875C1 1661872C1

B H3BD(-) 18

GY 1661875C1 1661872C1

C

H14ED

18

RD 1661875C1 1661872C1

D H11-GMB 18

WH 1661875C1 1661872C1

E* H13EH

18

PK 1661875C1 1661872C1

E# H13EE

18

PK 1661875C1 1661872C1

F

H98F

18

BK 1661875C1 1661872C1

CONNECTOR 0587565C91

CAV

CIR

GAUGE COLOR TERMINAL

A H11-GSC 18

WH 0587578C1

CHK

DATE

CHAN GE

REV

REFERENCE

0488 20MAY14 ADDED R/D 5899,5899A &C 92447S

5899B.

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
88A

Figure 570 Connector Body Composite (5803), (5822), (5899), (5899A), (5899B), (5900), (5901)

570

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.152. CONNECTOR BODY COMPOSITE (5902), (5903), P. 88B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUAL COMM TMCT (5902)
(LOCATED UNDER BUNK - CENTER SECTION)

FA EB DC

CONNECTOR 1661201C1

CAV CIRC GAUGE COLOR TERMINAL

A

H13EE

18

PK 1661212C1

B

H14ED

18

RD 1661212C1

C

H98F

18

BK 1661212C1

D H11-GMB 18

WH 1661212C1

E H3BD(+) 18

DKBL 1661212C1

F H3BD(-) 18

GY 1661212C1

QUALCOMM IMCT W/ MVPC KEY BOARD (5903)
(LOCATED IN RIGHT SIDE OF SLEEPER IN TRANSITION AREA)
A
B
CONNECTOR 1669972C1

CAV CIRC GAUGE COLOR TERMINAL

A

H13EF

18

BK 1661208C1

B H11-GMC 18

WH 1661208C1

CHK

DATE

CHAN GE

0488 19MAY14 INITIAL RELEASE.

REV

R EFER E NC E

A 92447S

DRAWN

NA ME

23120462 CIRCUIT DIAGRAM, PROSTAR,LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
88B

Figure 571 Connector Body Composite (5902), (5903)

571

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.153. CONNECTOR BODY COMPOSITE (5904), (5904M), (5905), (5905F), P. 89

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

MOTIENT MOBILE MAX POWER (5904 / 5904M)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

DE CF BG AH

AH BG CF DE

CONNECTOR 2005836C1

CONNECTOR 2005835C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H14EA

18

RD 1661212C1

B

H14EE

18

RD 1661212C1

C H11-GMC 18

WH 1661212C1

D H11-GMA 18

WH 1661212C1

E

H13EE

18

PK 1661212C1

F H3BD(+) 18

DKBL 1661212C1

G H3BD(-) 18

GY 1661212C1

H

-

-

-

-

CAV

CIR

GAUGE COLOR TERMINAL

A

H14EA

18

RD 1661208C1

B

H14EE

18

RD 1661208C1

C H11-GMC 18

WH 1661208C1

D H11-GMA 18

WH 1661208C1

E

H13EE

18

PK 1661208C1

F H3BD(+) 18

DKBL 1661208C1

G H3BD(-) 18

GY 1661208C1

H

-

-

-

-

MOTIENT MOBILE MAX DISCRETE I/O
(5905 / 5905F) (LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

AH BG CF DE
CONNECTOR 2005835C1

DE CF BG AH
CONNECTOR 2005836C1

CAV CIR GAUGE COLOR TERMINAL

A

-

-

-

-

B H98F 18

LTGN 1661208C1

C

-

-

-

-

D

-

-

-

-

E

-

-

-

-

F

-

-

-

-

G

-

-

-

-

H

-

-

-

-

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

CAV CIR GAUGE COLOR TERMINAL

A

-

-

-

-

B H98F 18

LTGN 1661212C1

C

-

-

-

-

D

-

-

-

-

E

-

-

-

-

F

-

-

-

-

G

-

-

-

-

H

-

-

-

-

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
089

Figure 572 Connector Body Composite (5904), (5904M), (5905), (5905F)

572

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.154. CONNECTOR BODY COMPOSITE (5906), (5907), P. 90

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

QUALCOMM MCT (5906)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

1

20

19

37

CONNECTOR 2028493C1

CAV

CIR

GAUGE COLOR TERMINAL

1

-

-

-

-

2

-

-

-

-

3

-

-

-

-

4

-

-

-

-

5 H3BD(-) 20

GY 2028495C1

6 H3BD(+) 20

DKBL 2028495C1

7

-

-

-

-

8

-

-

-

-

9

-

-

-

-

10

-

-

-

-

11

-

-

-

-

12

-

-

-

-

13

-

-

-

-

14

-

-

-

-

15

-

-

-

-

16

-

-

-

-

17

-

-

-

-

18

-

-

-

-

19

-

-

-

-

20

-

-

-

-

21

-

-

-

-

22

-

-

-

-

23

-

-

-

-

24

-

-

-

-

25

-

-

-

-

26

-

-

-

-

27

-

-

-

-

28

-

-

-

-

29

-

-

-

-

30

-

-

-

-

31

-

-

-

-

32

-

-

-

-

33

-

-

-

-

34

-

-

-

-

35

-

-

-

-

36

-

-

-

-

37 H94TT

20

GY 2028495C1

QUALCOMM MCT (5907)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)

AG BHF CE
D
CONNECTOR 2017533C1

CAV

CIR

GAUGE COLOR TERMINAL

A

H14EA

18

RD 2017535C1

B

H14EB

18

RD 2017535C1

C H11-GMA 18

WH 2017535C1

D H11-GMC 18

WH 2017535C1

E

H13EE

18

PK 2017535C1

F

H98F

18

BK 2017535C1

G

-

-

-

-

H

-

-

-

-

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
090

Figure 573 Connector Body Composite (5906), (5907)

573

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.155. CONNECTOR BODY COMPOSITE (5909), (5925), (5926), (5927), (5930M), (5940), P. 91

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

DRIVER TECH (5909)
(LOCATED UNDER BUNK)
AH BG CF DE
CONNECTOR 2005835C1
INVERTER CONTROLER (5925 / 5926)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)

CAV

CIR

GAUGE COLOR TERMINAL

A

H14ED

18

RD 1661208C1

C H11-GMB 18

WH 1661208C1

E

H13EE

18

PK 1661208C1

F H3BD(+) 18

DKBL 1661208C1

G H3BD(-) 18

GY 1661208C1

TRIP MASTER (5927)
(LOCATED UNDER BUNK - CENTER SECTION)
DE CF BG AH

CONNECTOR 3822477C91

CONNECTOR 2005836C1 BODY LOCK 2006504C1

CAV CIR GAUGE COLOR TERMINAL

1 HX0

8

BK

ASSY

1 HX1 24

-

ASSY

2 HX2 24

-

ASSY

3 HX3 24

-

ASSY

4 HX4 24

-

ASSY

5 HX5 24

-

ASSY

6 HX6 24

-

ASSY

7 HX7 24

-

ASSY

8 HX8 24

-

ASSY

J1939 (5930M) (LOCATED UNDER BUNK - RIGHT SIDE)

CAV

CIR

GAUGE COLOR TERMINAL

A

H98A

18

BK 1661212C1

B

H98B

18

BK 1661212C1

C

H13SD

18

PK 1661212C1

D H11-GSD 18

WH 1661212C1

E

H14SD

18

RD 1661212C1

F

H50S

18

YL 1661212C1

G

H70E

18

OR 1661212C1

H

-

-

-

-

XATA MODULE (5940)
(LOCATED UNDER BUNK - CENTER SECTION)

C B A

CONNECTOR 1667741C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A H5T(+) 18

YL 1661875C1 3568570C1

B

PLUG

-

-

2025431C1

-

C H5T(-) 18

GN 1661875C1 3568570C1

DC AB

CONNECTOR 1667305C1 BODY LOCK 1661263C1

CAV

CIR

GAUGE COLOR TERMINAL

A

JE14EA

18

RD 1661261C1

B JE11-GMD 18

WH 1661261C1

C JE3BE(+) 18

DKBL 1661261C1

D JE3BE(-) 18

GY 1661261C1

CHK

DATE

CHAN GE

0486 30DEC11 TITLE WAS CIRCUIT

DIAGRAM, PROSTAR.

REV

R E FE R EN CE

B 82357E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
091

Figure 574 Connector Body Composite (5909), (5925), (5926), (5927), (5930M), (5940)

574

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.156. CONNECTOR BODY COMPOSITE (6000), P. 91A
Figure 575 Connector Body Composite (6000)
575

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.157. CONNECTOR BODY COMPOSITE (6000), P. 91B
Figure 576 Connector Body Composite (6000)
576

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.158. CONNECTOR BODY COMPOSITE (6018), P. 92

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECM CONNECTOR (6018)
(LOCATED ON LEFT SIDE OF ENGINE)

19

58

7 46
246 135

* W/ 7000 VARIABLE SPEED FAN # W/ 2 SPEED FAN @ W/ 8600 VARIABLE SPEED FAN & N/ BODY BUILDER @@ W/ 8600 VARIABLE SPEED FAN & BODY BUILDER % W/ IBB ENGINE

CONNECTOR 3687798C1 BODY LOCK 3687805C1
3687806C1

CAV CIRC GAUGE COLOR TERMINAL

1

K14G

14

RD 3687802C1

2 K92A16

14

WH 3687802C1

3

K14HA

14

RD 3687802C1

4 K92BA16 14

WH 3687802C1

5

K14KA

14

RD 3687802C1

6 K92C16

14

WH 3687802C1

7

PLUG

-

-

3623614C1

8@ K34-GA

18

WH 3687804C1

8@@ K23B1

18

TN 3687804C1

8# 92A20A

18

WH 3687804C1

9% K41-GA

18

WH 3687804C1

9@ K41-GN

18

WH 3687804C1

10 K95-GC

18

WH 3687804C1

11

K97N

18

PL 3687804C1

12

K95E

18

TN 3687804C1

13

PLUG

-

-

3687804C1

14

PLUG

-

-

3623614C1

15

K41A

18

TN 3687804C1

16

K95B

18

TN 3687804C1

17

K13A

18

PK 3687804C1

18* K23-G

18

TN 3687804C1

18# K23-G

18

WH 3687804C1

19 K14LA

18

RD 3687804C1

20

PLUG

-

-

3687804C1

21 K41-GB

18

WH 3687804C1

22 K95-GA

18

WH 3687804C1

23

K97B

18

PL 3687804C1

24

PLUG

-

-

3687804C1

25

K95V

18

TN 3687804C1

26

K95T

18

TN 3687804C1

27

K95C

18

TN 3687804C1

28

K95A

18

TN 3687804C1

29

PLUG

-

-

3623614C1

CAV CIRC GAUGE COLOR TERMINAL

30

K23

18

TN 3687804C1

31 PLUG

-

-

3623614C1

32 PLUG

-

-

3623614C1

33 K95VC

18

TN 3687804C1

34 K5S(+) 18

YL 3687804C1

35 K98GN

18

LTGN 3687804C1

36 K97C

18

PL 3687804C1

37 PLUG

-

-

3623614C1

38 PLUG

-

-

3623614C1

39 K95VE

18

TN 3687804C1

40 K95VIR 18

WH 3687804C1

41 K95-GE 18

WH 3687804C1

42# K34B

18

LTGN 3687804C1

42* K34E

18

TN 3687804C1

43 PLUG

-

-

3623614C1

44 K41B

18

TN 3687804C1

45 PLUG

-

-

3623614C1

46 K95VB

18

TN 3687804C1

47 K5S(-) 18

LTGN 3687804C1

48 K98YL

18

YL 3687804C1

49 K23A1

18

TN 3687804C1

50 K99D

18

PL 3687804C1

51 PLUG

-

-

3623614C1

52 K95VA

18

TN 3687804C1

53 K95VD

18

TN 3687804C1

54 K41C

18

TN 3687804C1

55 K95-GB 18

WH 3687804C1

56 PLUG

-

-

3687804C1

57 PLUG

-

-

3687804C1

58 K23C

18

TN 3687804C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

ADDED: LONESTAR IN

B 75116N

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

TITLE, OPTIONS. REVISED CHART 6018.

61802Y 12MAR09 AE08058107

092

Figure 577 Connector Body Composite (6018)

577

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.159. CONNECTOR BODY COMPOSITE (6018), P. 92A
Figure 578 Connector Body Composite (6018)
578

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.160. CONNECTOR BODY COMPOSITE (6019), P. 93
Figure 579 Connector Body Composite (6019)
579

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.161. CONNECTOR BODY COMPOSITE (6019), P. 93A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ECM CONNECTOR (6019)
(LOCATED ON LEFT SIDE OF ENGINE)

W/ 2010 SCR 13L ENG

19

58

7 46
246 135

CONNECTOR 3687797C1 BODY LOCK 3687805C1
3687806C1

CAV CIRCUIT GA COLOR TERMINAL

1

K14M 14 RD 3687802C1

2

K92D16 14 WH 3687802C1

3

PLUG

-

-

-

4

PLUG

-

-

-

5

PLUG

-

-

-

6%

K23

18 TN 3689959C1

7%

K97A 18 PL 3687804C1

8

PLUG

-

-

-

9

K92A8 18 TN 3687804C1

10

K92A7 18 TN 3687804C1

11

PLUG

-

-

-

12

PLUG

-

-

-

13

K92A1 18 TN 3687804C1

14

15

K92A6 18 TN 3687804C1

16

K97Y 18 TN 3687804C1

17 K92A14 18 TN 3687804C1

18

PLUG

-

-

-

19

PLUG

-

-

-

20%

K97

18 PL 3687804C1

21

PLUG

-

-

-

22

PLUG

-

-

-

23

K92A9 18 TN 3687804C1

24

PLUG

-

-

-

25

PLUG

-

-

-

26

PLUG

-

-

-

27

PLUG

-

-

-

28

K92A2 18 TN 3687804C1

29

PLUG

-

-

-

@30 K92A10 18 TN 3687804C1

*30

K47T 18 GY 3687804C1

CAV CIRCUIT GAUGE COLOR TERMINAL

31

PLUG

-

-

-

32

PLUG

-

-

-

33

PLUG

-

-

-

34 K95-GF

18

WH 3687804C1

35 K92A12

18

TN 3687804C1

36

PLUG

-

-

-

37

K95W

18

TN 3687804C1

38

PLUG

-

-

-

39

PLUG

-

-

-

40

PLUG

-

-

-

41

PLUG

-

-

-

42

PLUG

-

-

-

43

K41E

18

TN 3687804C1

44

PLUG

-

-

-

45

PLUG

-

-

-

46 K92A19

18

TN 3687804C1

47

PLUG

-

-

-

&48 K92A11

18

TN 3687804C1

#48 K92A18

18

TN 3687804C1

%49 K34D

18

TN 3687804C1

50

PLUG

-

-

-

51

PLUG

-

-

-

52 K92A13

18

TN 3687804C1

53

PLUG

-

-

-

54

K99B

18

PL 3687804C1

55

K97M

18

PL 3687804C1

* W/ ROAD SPEED @ N/ ROAD SPEED # W/ ULTRASHIFT PLUS XSMN & N/ ULTRASHIFT PLUS XSMN % W/ 2015 OBD AND GHG COMPLIANT

CHK

DATE

CHAN GE

0239 20FEB14 ADDED CIRC K23, K97A

AND K97.

REV

R E FE R EN CE

B 92524A

DRAWN

NA ME

30000085 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058107

SHEET
93A

Figure 580 Connector Body Composite (6019)

580

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.162. CONNECTOR BODY COMPOSITE (6033), P. 94

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ENGINE SENSOR INTERFACE (6033)
(LOCATED ON LEFT SIDE OF ENGINE)

7

1

21

15

CONNECTOR 3803137C1 BODY LOCK 3803139C1 * W/ IBB ENGIN3E803117C1 @ W/ MAXXFORCE 15L DIESEL ENGINE # W/ 2 SPEED FAN % W/ VARIABLE SPEED FAN & W/ 2010 SCR 13L ENG ^ W/ ALLISON TC10 TRANSMISSION ** W/ 2015 OBD AND GHG COMPLIANT

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K10-GJ

16

WH 3803140C1 3803134C1

2 K10-GK

16

WH 3803140C1 3803134C1

3&

K14F

14

RD 3803105C1 3803134C1

3

K14F

18

RD 3803140C1 3803134C1

4& K14FA

14

RD 3803105C1 3803134C1

4

K10FA

18

RD 3803140C1 3803134C1

5&

K41A

18

TN 3803140C1 3803134C1

5*

K41A

18

TN 3803138C1 3803138C1

6 K41-GA

18

WH 3803140C1 3803134C1

6* K41-GA

18

WH 3803138C1 3803138C1

6@# K34F

18

LTGN 3803140C1 3803134C1

6@% K34G

18

TN 3803140C1 3803134C1

CAV

CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

7

K41B

18

TN 3803140C1 3803134C1

8

K41C

18

TN 3803140C1 3803134C1

9

K41-GB

18

WH 3803140C1 3803134C1

10**

K97

18

PL 3803140C1 3803134C1

10*

K95H

18

TN 3803138C1 3803138C1

10@

K95H

18

TN 3803140C1 3803134C1

11** K97A

18

PL 3803140C1 3803134C1

11*

K95J

18

TN 3803138C1 3803138C1

11@

K95J

18

TN 3803140C1 3803134C1

12&^ K47A125 18

TN 3803140C1 3803134C1

12*

K47

18

GY 3803138C1 3803138C1

12@

K47

18

GY 3803140C1 3803134C1

13*

K47A

18

GY 3803138C1 3803138C1

13@

K47A

18

GY 3803140C1 3803134C1

14*

K97Y

18

TN 3803138C1 3803138C1

14@

K97Y

18

TN 3803140C1 3803134C1

15*

K41

16

TN 3803138C1 3803138C1

15@

K41D

16

TN 3803140C1 3803134C1

16 K5A(+)

18

YL 3803140C1 3803134C1

16

PLUG

-

-

3803138C1

-

17 K5A(-)

18

GN 3803140C1 3803134C1

17

PLUG

-

-

3803138C1

-

18

PLUG

-

-

3803138C1

-

19* K21B3

18

TN 3803138C1 3803138C1

19@ K21B3

18

TN 3803140C1 3803134C1

20* K21B2

18

TN 3803138C1 3803138C1

20@ K21B2

18

TN 3803140C1 3803134C1

21* K21B1

18

TN 3803138C1 3803138C1

21@ K21B1

18

TN 3803140C1 3803134C1

ENGINE SENSOR INTERFACE (6033)
(LOCATED ON LEFT SIDE OF ENGINE)

7

1

21

15

CONNECTOR 3803137C1 BODY LOCK 3803139C1
3803117C1

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

1

K10-GJ 16 WH 3803140C1 3803134C1

2

K10-GK 16 WH 3803140C1 3803134C1

3

K14F

14 RD 3803105C1 3803134C1

4

K14FA 14 RD 3803105C1 3803134C1

5

K41A

18 TN 3803140C1 3803134C1

6

K41-GA 18 WH 3803140C1 3803134C1

7

K41B

18 TN 3803140C1 3803134C1

8

K41C

18 TN 3803140C1 3803134C1

9

K41-GB 18 WH 3803140C1 3803134C1

10

PLUG

-

-

-

-

11

PLUG

-

-

-

-

12

*K47

18 GY 3803140C1 3803134C1

12 #K47A125 18 TN 3803140C1 3803134C1

13

K47A

18 GY 3803140C1 3803134C1

14

K97Y

18 TN 3803140C1 3803134C1

15

K41D

16 TN 3803140C1 3803134C1

16 K5A(+) 18 YL 3803140C1 3803134C1

17 K5A(-) 18 GN 3803140C1 3803134C1

18

PLUG

-

-

-

-

19

K21B3 18 TN 3803140C1 3803134C1

20

K21B2 18 TN 3803140C1 3803134C1

21

K21B1 18 TN 3803140C1 3803134C1

* IBB ENGINE W/AUX XMSN EFFECTS # ALLISION GEN4 3000/3500/4000/4500 SPEEDO CIRC

CHK

DATE

CHAN GE

0239 20FEB14 ADDED CIRC K97 AND

K97A AT CAV 10 AND 11 RESP.

REV

R E FE R EN CE

E 92524A

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
094

Figure 581 Connector Body Composite (6033)

581

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.163. CONNECTOR BODY COMPOSITE (6200), (6201), (6201A), (6201P), P. 94A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FREON COMPRESSOR (6200)
(LOCATED ON AC COMPRESSOR FRONT RIGHT OF ENGINE)

B A

CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K77-G 16

WH 2033819C1 1652325C1

B

K77

16

LTGN 2033819C1 1652325C1

AC PRESSURE TRANSDUCER (6201)
(LOCATED ON AC COMPRESSOR DISCHARGE HOSE
FORWARD OF ENGINE) W/ 3 POLE AC PRESSURE TRANSDUCER

2 3
1

CONNECTOR 3662921C1 BODY LOCK 3662879C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1* K9AA

18

GY 3554322C1 3554318C1

1# K9AAA 18

GY 3554322C1 3554318C1

2 K6DB

18

GY 3554322C1 3554318C1

3 K77B

18

LTGN 3554322C1 3554318C1

* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE

A/C PRESS TRANSDUCER (6201A)
A/C PRESS TRANSDUCER L/S (6201B)
W/ 3 POLE AC PRESSURE TRANSDUCER (LOCATED ON AC COMPRESSOR
DISCHARGE HOSE ENGINE COMPARTMENT)

2 3
1

CONNECTOR 3662921C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1*

K9AA

18

GY 3554322C1 3554318C1

1# K9AAA

18

GY 3554322C1 3554318C1

2

K6DB

18

GY 3554322C1 3554318C1

3

K77B

18

LTGN 3554322C1 3554318C1

* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE

A/C PRESS TRANSDUCER (@6201A/%6201P)
W/ 4 POLE AC PRESSURE TRANSDUCER (LOCATED ON AC COMPRESSOR DISCHARGE HOSE)
24 13
CONNECTOR 3600324C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1* K9AAA

20

GY 3702881C1 3600327C1

1#

K9AA

20

GY 3702881C1 3600327C1

2

K77B

20

LTGN 3702881C1 3600327C1

3

K77C

20

LTGN 3702881C1 3600327C1

4

K6DB

20

GY 3702881C1 3600327C1

* N/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE # W/ OIL TEMPERATURE OR AIR RESTRICTION GAUGE
@ W/ISX ENGINE % W/2010 SCR 13L ENGINE

CHK

DATE

CHAN GE

0638 07MAY15 ADDED R/D 6201A.

REV

R E FE R EN CE

E 92948U

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
94A

Figure 582 Connector Body Composite (6200), (6201), (6201A), (6201P)

582

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.164. CONNECTOR BODY COMPOSITE (6260A), (6260F), (6260FP), (6260H), (6300), P. 94B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ASOV (6260A)
2

1

CONNECTOR 3626436C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95I

18

TN 3573077C1

2

K95H

18

TN 3573077C1

FSOV (6260F)

22 23 24

17

21

15

18

13

14

11

12

9

10

4

8

123 CONNECTOR 3626435C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95K

18

TN 3573077C1

2

K95J

18

TN 3573077C1

FPS (6260FP)
3

HCI (6260H)
2

1

CONNECTOR 3803116C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95N

18

TN 3573077C1

2

K95M

18

TN 3573077C1

3

K95L

18

TN 3573077C1

1

CONNECTOR 3993816C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95G

18

TN 3573077C1

2

K95F

18

TN 3573077C1

VARIABLE SPEED FAN (6300)
(LOCATED NEAR COMPRESSOR FRONT RIGHT OF ENGINE))

3

6

1

4

CONNECTOR 3579124C1 BODY LOCK 3579126C1

CAV CIRC GAUGE COLOR TERMINAL

1 K23-H 18

TN 3555249C1

2 K23A2 18

TN 3555249C1

3 K23A

18

TN 3555249C1

4 K23B2 18

TN 3555249C1

5 K23D

18

TN 3555249C1

6 PLUG

-

-

3527276C1

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

REV

R E FE R EN CE

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058107

SHEET
94B

Figure 583 Connector Body Composite (6260A), (6260F), (6260FP), (6260H), (6300)

583

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.165. CONNECTOR BODY COMPOSITE (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400), P. 95

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

HCI INJECTOR (6260VH)

HCI FUEL VALVE (6260VL)

1
CONNECTOR 3690364C1 2

1 CONNECTOR 3689957C1
2

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95H

18

TN 3689960C1 3623615C1

2

K95J

18

TN 3689960C1 3623615C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95K

18

TN 3689960C1 3623615C1

2

K95M

18

TN 3689960C1 3623615C1

HCI DUMP VALVE (6260VM)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K95-GE

18

WH 3689959C1 3623615C1

2

K95T

18

TN 3689959C1 3623615C1

3

K95DC

18

TN 3689959C1 3623615C1

4

K95V

18

TN 3689959C1 3623615C1

CONNECTOR 3689956C1
EXHAUST LAMBDA SENSOR (6260VN)
(LOCATED ON LEFT SIDE OF ENGINE)

THERMAL OVERCRACK (6316M)
B A

1

2

3

4

5

6

CONNECTOR 2036583C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

K17D

16

PK 2036586C1

B

K17

16

PK 2036586C1

CONNECTOR 3691136C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95VA

18

TN 3693147C1 3573653C1

2 K95VIR

18

WH 3693147C1 3573653C1

3

K95VB

18

TN 3693147C1 3573653C1

4

K95VC

18

TN 3693147C1 3573653C1

5

K95VD

18

TN 3693147C1 3573653C1

6

K95VE

18

TN 3693147C1 3573653C1

FAN SOLENOID (6400)
A B

CONNECTOR 3522068C1 BODY LOCK 1661874C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

K23

20

TN 1661875C1 1661872C1

B

K23-G

20

TN 1661875C1 1661872C1

FAN SOLENOID (6400)
A B

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A#

K23

18

TN 1661875C1 3568570C1

B# K23-G

18

WH 1661875C1 3568570C1

CONNECTOR 3582941C1 # W/ ISX ENGINE

CHK

DATE

CHAN GE

0488 20MAY14 MVD R/D 6401.

REV

R E FE R EN CE

E 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

SHEET

91662T 21DEC12

AE08058107 095

Figure 584 Connector Body Composite (6260VH), (6260VL), (6260VM), (6260VN), (6316M), (6400)

584

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.166. CONNECTOR BODY COMPOSITE (6400A), (6401), (6408), (6420), (6566), P. 95A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FAN SOLENOID PROSTAR (6400A)
A B

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

K23

18

TN 1661875C1 3568570C1

B

K23-G

18

WH 1661875C1 3568570C1

CONNECTOR 3522068C1 BODY LOCK 1661874C1

COOLANT LEVEL SENSOR (6401)
B A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A#

K34

16

TN 2033819C1 1652325C1

B#

K34A

16

TN 2033819C1 1652325C1

CONNECTOR 1671610C1

LOW COOLANT SENDER L/S (6408)
B A

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

K34D

18

TN 3554322C1 3554318C1

B

K34B

18

TN 3554322C1 3554318C1

CONNECTOR 3662425C1 BODY LOCK 3662518C1 VARIABLE SPEED FAN
(6420)
CONNECTOR 3579124C1 BODY LOCK 3579126C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K23-G

18

TN 3518963C1

1

K23-G

18

TN 3518963C1

2

K23A1

18

TN 3518963C1

2

K23A1

18

TN 3518963C1

3

KB23

18

TN 3518963C1

3

K23

18

TN 3518963C1

4

K23B1

18

WH 3518963C1

4

K23B1

18

WH 3518963C1

5

K23C

18

TN 3518963C1

5

K23C

18

TN 3518963C1

PDM 4WAY (6566)
43 21

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K14J

10

RD 3752553C1 6113347C1

3

K14N

10

RD 3752553C1 6113347C1

CONNECTOR 6113338C1

CHK
-

DATE
6566.

CHAN GE
ADDED R/D 6400A &

REV

RE FER EN CE

D 92447S

DRAWN
-
RELEASE NO.
-

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E
-

PART NO.
AE08058107

SH EE T
95A

Figure 585 Connector Body Composite (6400A), (6401), (6408), (6420), (6566)

585

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.167. CONNECTOR BODY COMPOSITE (6567), (6568), (6569), P. 95B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

PDM 15WAY (6567)

CONNECTOR 6113341C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

4 K95AK2

12

TN 3830799C1 3575783C1

7

K14A

12

RD 3830799C1 3575783C1

7 K92A170 14

RD 3830798C1 3575783C1

7 K92#110 12

RD 3830799C1 3575783C1

10 K14HC

14

RD 3830798C1 3509903C1

13 K95AK1

12

TN 3830799C1 3575783C1

PDM 4WAY (6568)
43 21

CONNECTOR 6113338C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K14J

10

RD 3752553C1 6113347C1

2

-

-

-

-

-

3

K14N

10

RD 3752553C1 6113347C1

4

-

-

-

-

-

PDM 15WAY (6569)

CONNECTOR 6113341C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

4 K95AK2

12

RD 3830799C1 3575783C1

7

K14A

12

RD 3830799C1 3575783C1

10

-

-

-

-

-

13 K95AK1

12

TN 3830799C1 3575783C1

CHK
-

DATE
-

CHAN GE
ADDED R/D 6569.

REV

R E FE R EN CE

B 92715R

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
95B

Figure 586 Connector Body Composite (6567), (6568), (6569)

586

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.168. CONNECTOR BODY COMPOSITE (6702), (6703), (6703A), (6704), P. 96

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

0V REFERENCE SPLICE (6702)
(LOCATED UPPER REAR OF ENGINE)
F E D C B A
CONNECTOR 3543729C1 BODY LOCK 3543731C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A K9AA

16

GY 3535303C1 3535424C1

A% K9AAA 16

GY 3535303C1 3535424C1

B K9AAA 18

GY 3535303C1 3535424C1

B% K9AA

18

GY 3535303C1 3535424C1

C K9AAD 18

GY 3535303C1 3535424C1

D K9AAB 18

GY 3535303C1 3535424C1

D% K9AAB 18

GY 3535303C1 3535424C1

E PLUG

-

-

3535425C1

-

E* K9AA

18

GY 3535303C1 3535424C1

F PLUG

-

-

3535425C1

-

* W/ 2010 SCR 13L ENGINE % W/EURO IV ISX ENGINE

INTAKE AIR TEMPERATURE (6703)
(LOCATED ON AIR FILTER HOUSING)
BA

ZERO VOLT REFERENCE (6703)

F E D

C

B

A

CONNRCTOR 3543729C1

BODY LOCK 3543731C1

CONNECTOR 1689462C1 BODY LOCK 1689463C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A

K41

16

TN 1689464C1

B K41-GC

16

WH 1689464C1

AIR FILTER RESTRICTION GAUGE (6703A)

A B

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

K95G

20

WH 3535302C1 3535423C1

A*

K9

20

GY 3535302C1 3535423C1

B

K41D

20

WH 3535302C1 3535424C1

B*

K41D

18

TN 3535303C1 3535424C1

C K95-GF

20

WH 3535302C1 3535424C1

C K95-GG

18

WH 3535303C1 3535424C1

C*

K9B

18

GY 3535303C1 3535424C1

D

K44G

18

GY 3535303C1 3535424C1

E

PLUG

-

-

-

-

F

PLUG

-

-

-

-

W/ ISX 2013 ENGINE * W/EURO IV ISX ENGINE

CONNRCTOR 3522068C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLV

A K9AAB 18

GY 1661875C1 1661872C1

B

K28

18

TN 1661875C1 1661872C1

GROUND SPLICE (6704)
F E

D

CAV CIR GAUGE COLOR TERMINAL SEAL/SLV

A K92B16 14

WH 2033816C1 1652325C1

B K92A16 14

WH 2033816C1 1652325C1

C K10WH1 12

WH 2033816C1 0589390C1

D K77-G

16

WH 2033819C1 1652325C1

E K10WH5 14

WH 2033816C1 1652325C1

F K10-GL 12

WH 2033816C1 0589390C1

C B A
CONNRCTOR 3551896C1 BODY LOCK 3551897C1

CHK

DATE

CHAN GE

0488 19MAY14 ADDED R/D 6704.

REV

R E FE R EN CE

E 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 21DEC12 AE08058107

SHEET
096

Figure 587 Connector Body Composite (6702), (6703), (6703A), (6704)

587

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.169. CONNECTOR BODY COMPOSITE (6703A), (6706), P. 96A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AIR RESTRICTION GAUGE (6703A)
A B

CONNRCTOR 3522068C1 BODY LOCK 1661874C1

* N/LONESTAR ** W/LONESTAR

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A* K9AAB

18

GY 1661875C1 1661872C1

A** K9AAB

16

GY 1661875C1 1661872C1

B

K28

18

TN 1661875C1 1661872C1

ECM 5V ADAPTER (6706)
F E D C B A

CONNECT0R 3543729C1 BODY LOCK 3543731C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A

PLUG

-

-

3535425C1

-

B

K34BB

18

TN 3535303C1 3535424C1

C

PLUG

-

-

3535425C1

-

D

K23A1

18

TN 3535303C1 3535424C1

E

K92A4

18

TN 3535303C1 3535424C1

F

PLUG

-

-

3535425C1

-

CHK

DATE

CHANGE

012 07FEB13 INITIAL RELEASE.

REV

RE FER EN CE

A 91662T

DRAWN

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

91662T 21DEC12 AE08058107

SH EE T
96A

Figure 588 Connector Body Composite (6703A), (6706)

588

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.170. CONNECTOR BODY COMPOSITE (6712), (6720), (6730), (6748), (7104F), P. 97

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

AFTERTREATMENT SENSOR (6720)
(RIGHT SIDE BY TCM BULKHEAD CONN)
10 5

ECM FUSE (6712)
(LOCATED NEAR DASH INTERCONNECT)

B

A

CONNECTOR 3512967C1

CAV CIR GAUGE COLOR TERMINAL

A K14AF 10

RD 3679001C1

B K14J

10

RD 3679001C1

HCL FUEL PRESSURE (6730)
(LOCATED LEFT SIDE OF ENGINE ECM CONN)

1 2 3

CONNECTOR 3689958C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K95DB

18

TN 3689959C1 3623615C1

2

K95R

18

TN 3689959C1 3623615C1

3

K95S

18

TN 3689959C1 3623615C1

61 CONNECTOR 3690369C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

K95A

18

TN 3613771C1

2 K95-GA

18

WH 3613771C1

3

K95B

18

TN 3613771C1

4 K95-GB

18

WH 3613771C1

5

K95C

18

TN 3613771C1

6 K95-GC

18

WH 3613771C1

7 K95-GD

18

WH 3613771C1

8

K95E

18

TN 3613771C1

9

K95DA

18

TN 3613771C1

10

PLUG

-

-

3573076C1

EGNR DIAGNOSTIC CONN (6748)
(LOCATED NEAR TO ENGINE SENSOR CONN)

BA C

CONNECT0R 3602454C1 BODY LOCK 1655705C1

CAV CIRCUIT GA COLOR TERMINAL

A K5B(+) 18 YL 1680206C1 B K5B(-) 18 GN 1680206C1

C

PLUG

-

-

-

TRANSMISSION CLEAN POWER (7104F)
(LOCATED BY STARTER)

A B

CONNECT0R 1671611C1 BODY LOCK 1671608C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92A170 14

RD 2033912C1 0589391C1

B

K92-G

14

WH 2033912C1 0589391C1

CHK

DATE

CHAN GE

MJV041888NOV16 ADDED THE CONNECTOR

LOCATIONS.

REV

R E FE R EN CE

E 93732N

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
097

Figure 589 Connector Body Composite (6712), (6720), (6730), (6748), (7104F)

589

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.171. CONNECTOR BODY COMPOSITE (7150), P. 97A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON GEN3 TCM (7150)
21 41

1

61

20

80

40 60
CONNECTOR 3605713C1 BODY LOCK 3606525C1

60 K47#160

61 K92#161

62 K92#162

63 K92#163

64 K92#164

65 K92#165

66

-

67

-

68

-

69 K92#169

70 K92#170

71 K92#171

72

-

73

-

74 K92#174

75 K92#175

76 K92#176

77 K92#177

78

-

79

-

80* K92#180

80@ K92#180

18 18 18 18 18 18 18 18 18 18 18 18 18 18 18

YL 3686945C1

TN 3686945C1

YL 3686945C1

TN 3686945C1

LT BL 3686945C1

TN 3686945C1

-

-

-

-

-

-

TN 3686945C1

TN 3686945C1

TN 3686945C1

-

-

-

-

TN 3686945C1

OR 3686945C1

YL 3686945C1

LT GN 3686945C1

-

-

-

-

OR 3686945C1

TN 3686945C1

* W/ALLISON GEN 4 4000/4500 XMSN @ W/ALLISON GEN 4 3000/3500 XMSN & W/AUTO NEUTRAL # W/AUTO NEUTRAL & RETARDER

CAV CIRCUIT GAUGE COLOR TERMINAL

1 K92#101 18 LT BL 3686945C1

2

-

-

-

-

3 K92#103 18

YL 3686945C1

4

-

-

-

-

5 K92#105 18

TN 3686945C1

6

-

-

-

-

7

-

-

-

-

8@ K5B108

18

GN 3686945C1

8* K5B108

18 LT GN 3686945C1

9 K92#109 18

GY 3686945C1

10 K92#110 18

PK 3686945C1

11 K92#111

18

OR 3686945C1

12 K92#112 18

TN 3686945C1

13

-

-

-

-

14

-

-

-

-

15 K92#115 18

WH 3686945C1

16 92#116

18 LT BL 3686945C1

17 K92#117 18

TN 3686945C1

18 K92#118 18

TN 3686945C1

19 K92#119 18 LT BL 3686945C1

20* K92#120 18 DK BL 3686945C1

20@ K92#120 18 LT BL 3686945C1

21

-

-

-

-

22 K92#122 18

YL 3686945C1

23 K92#123 18 LT BL 3686945C1

24 K92#124 18

TN 3686945C1

25 K47A125 18

TN 3686945C1

26

-

-

-

-

27

-

-

-

-

28 K5B128

18

YL 3686945C1

29

-

-

-

-

30 K92#130 18

WH 3686945C1

31 K92#131 18

YL 3686945C1

32

-

-

-

-

33 K92#133 18

YL 3686945C1

34 K92#134 18

TN 3686945C1

35

-

-

-

-

36 92#136

18

OR 3686945C1

37 K92#137 18

TN 3686945C1

38

-

-

-

-

39 K48#139 18

OR 3686945C1

40 K47#140 18 LT GN 3686945C1

41 K92#141 18

TN 3686945C1

42& K92#142 18

TN 3686945C1

42# K92#142 18

WH 3686945C1

43 K92#143 18 LT BL 3686945C1

44

-

-

-

-

45 K92#145 18

OR 3686945C1

46

-

-

-

-

47

-

-

-

-

48

-

-

-

-

49

-

-

-

-

50

-

-

-

-

51 K92#151 18

WH 3686945C1

52 K92#152 18 LT GN 3686945C1

53

-

-

-

-

54 K92#154 18

TN 3686945C1

55 K92#155 18

TN 3686945C1

56 K92#156 18

TN 3686945C1

57 K92#157 18

WH 3686945C1

58 K92#158 18 LT GN 3686945C1

59 K48#159 18

TN 3686945C1

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN CE

A 92447S

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
97A

Figure 590 Connector Body Composite (7150)

590

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.172. CONNECTOR BODY COMPOSITE (7105), (7104B), (7104F), (7110), (7110A), P. 98

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

35 17

13 37
23 29

17

39 4 10

25 31 26 32

EATON GEN3 TCM CONNECTOR (7105)
(LOCATED ON LEFT SIDE OF TRANSMISSION)

18

6 12 36

28 34 38
22

CAVITY CIRCUIT GAUGE COLOR TERMINAL

29

PLUG

-

-

3527276C1

30

PLUG

-

-

3527276C1

31

K92ER

18

TN 3555249C1

32

K17B

18

PK 3518963C1

32*

K17B

18

PK 3555249C1

33

K92DM

16

TN 3555249C1

34

K92DR

18

TN 3527276C1

34*

K92DR

18

TN 3555249C1

35

K13A

14

PK 3557534C1

36

K10-GE

12

WH 3557534C1

37

PLUG

-

-

3527276C1

38

K14A

12

RD 3557534C1

CONNECTOR 3599542C1

* W/ 2010 SCR 13L ENG

CAV CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

3527276C1

2 K5V(-)

18

LTGN 3518963C1

2* K5V(-)

18

GN 3555249C1

3 K5V(+)

18

YL 3518963C1

3* K5V(+)

18

YL 3555249C1

4 K17-GC

18

PK 3518963C1

4* K17-GC

18

PK 3555249C1

5

PLUG

-

-

3527276C1

6

PLUG

-

-

3527276C1

7

PLUG

-

-

3527276C1

8

PLUG

-

-

3527276C1

9

PLUG

-

-

3527276C1

10 K3BA(+) 18

DKBL 3518963C1

10* K3BA(+) 18 DK BL 3555249C1

11 K3BA(-) 18

GY 3518963C1

11* K3BA(-) 18

GY 3555249C1

12

PLUG

-

-

3527276C1

13

PLUG

-

-

3527276C1

14

PLUG

-

-

3527276C1

15

PLUG

-

-

3527276C1

16

PLUG

-

-

3527276C1

16

K92A

18

TN 3555249C1

17

PLUG

-

-

3527276C1

17

K92B

18

TN 3555249C1

18 K92DP

18

TN 3527276C1

18* K92DP

18

TN 3555249C1

19 K92DL

16

TN 3555249C1

20

K92E

18

TN 3518963C1

20* K92E

16

TN 3555249C1

21

K92F

18

TN 3518963C1

21* K92F

18

TN 3555249C1

22

K92H

18

TN 3518963C1

22* K92H

18

TN 3555249C1

23

PLUG

-

-

3527276C1

24

PLUG

-

-

3527276C1

24 K92DN

18

TN 3518963C1

25

K92J

18

TN 3555249C1

26

K17C

18

PK 3518963C1

26* K17C

16

PK 3555249C1

27 K98GN

18

LTGN 3518963C1

27* K98GN

18

GN 3555249C1

28 K98YL

18

YL 3518963C1

28* K98YL

18

YL 3555249C1

TRANSMISSION CLEAN GROUND (7104F / *7104B)
* W/ ALLISON TC10 TRANSMISSION

CONNECTOR 3924162C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2

K92-G

14

WH 3618273C1

2* K92-G

12

WH 3612308C1

J1939 RESISTOR (7110)
(LOCATED ON TRANSMISSION HARNESS)

C
B
A CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A K5TB(+) 18

YL 1661875C1 3568570C1

B

PLUG

-

-

2025431C1

-

C K5TB(-) 18

LTGN 1661875C1 1661872C1

J1939 TERMINATOR (7110A)

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRCUIT GAUGE COLOR TERMINAL

A K5B(+)

18

YL 1661875C1

B

PLUG

-

-

-

C K5B(-)

18

GN 1661875C1

CHK
-

DATE
-

CHANGE
ADDED R/D 7104B.

REV

R EFER E N CE

E 84576N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

91662T 21DEC12 AE08058107

SH EE T
098

Figure 591 Connector Body Composite (7105), (7104B), (7104F), (7110), (7110A)

591

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.173. CONNECTOR BODY COMPOSITE (7150), P. 98A

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

21 41

CONNECTOR REF (7150)
OR (7150F2)

1 61

* W/ AUTO NEUTRAL # W/ RELOCATOR TERM RESISTER & W/ AUTO NEUTRAL & RETARDER

20 40 60

80

CONNECTOR 3605713C1 BODY LOCK 3606525C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1 K92#101 18 LT BL 3686945C1

2

PLUG

-

-

-

3 K92#103 18

YL 3686945C1

4

PLUG

5 K92#105 18

TN 3686945C1

6

PLUG

-

-

-

7

PLUG

-

-

-

8* K5B108

18

GN 3686945C1

8# K5B108

18 LT GN 3686945C1

9 K92#109 18

GY 3686945C1

10 K92#110 18

PK 3686945C1

11 K92#111 18

OR 3686945C1

12 K92#112 18

TN 3686945C1

13

PLUG

-

-

-

14

PLUG

-

-

-

15 K92#115 18

WH 3686945C1

16 K92#116 18 LT BL 3686945C1

17* K92#117 18

TN 3686945C1

17& K92A117 18

TN 3686945C1

18

PLUG

-

-

-

19 K92#119 18 LT BL 3686945C1

20& K92#120 18 DK BL 3686945C1

20* K92#120 18 LT BL 3686945C1

21

PLUG

-

-

-

22 K92#122 18

YL 3686945C1

23 K92#123 18 LT BL 3686945C1

24 K92#124 18 TN 3686945C1

25 K47A125 18 TN 3686945C1

26

PLUG

-

-

-

27

PLUG

-

-

-

28 K5B128 18 YL 3686945C1

29

PLUG

-

-

-

30 K92#130 18 WH 3686945C1

31 K92#131 18 YL 3686945C1

32

PLUG

-

-

-

33 K92#133 18 YL 3686945C1

34 K92#134 18 TN 3686945C1

35

PLUG

-

-

-

36 K92#136 18 OR 3686945C1

37 K92#137 18 TN 3686945C1

38

PLUG

-

-

-

39 K48#139 18 OR 3686945C1

40 K47#140 18 LT GN 3686945C1

41 K92#141 18 TN 3686945C1

42 K92#142 18 TN 3686945C1

42 K92#142 18 WH 3686945C1

43 K92#143 18 LT BL 3686945C1

44

PLUG

-

-

-

45 K92#145 18 OR 3686945C1

46

PLUG

-

-

-

47

PLUG

-

-

-

48

PLUG

-

-

-

49

PLUG

-

-

-

50

PLUG

-

-

-

51 K92#151 18 WH 3686945C1

52 K92#152 18 LT GN 3686945C1

53

PLUG

-

-

-

54 K92#154 18 TN 3686945C1

55 K92#155 18 TN 3686945C1

56 K92#156 18 TN 3686945C1

57 K92#157 18 WH 3686945C1

58 K92#158 18 LT GN 3686945C1

59 K48#159 18 TN 3686945C1

60 K47#160 18 YL 3686945C1

61 K92#161 18 TN 3686945C1

62 K92#162 18 YL 3686945C1

63 K92#163 18 TN 3686945C1

64 K92#164 18 LT BL 3686945C1

65 K92#165 18 TN 3686945C1

66

PLUG

-

-

-

67

PLUG

-

-

-

68

PLUG

-

-

-

69 K92#169 18 TN 3686945C1

70 K92#170 18 TN 3686945C1

71 K92#171 18 TN 3686945C1

72

PLUG

-

-

-

73

PLUG

-

-

-

74 K92#174 18 TN 3686945C1

75 K92#175 18 OR 3686945C1

76 K92#176 18 YL 3686945C1

77 K92#177 18 LT GN 3686945C1

78

PLUG

-

-

-

79

PLUG

-

-

-

80& K92#180 18 OR 3686945C1

80* K92#180 18 TN 3686945C1

CHK
012

DATE

CHAN GE

REV

R E FE R EN CE

10MAY13 ADDED : R/D 7150 &

C 92070B

MOVED R/D 7501,7502 & 7600 TO SHEET 98B.

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PAYSTAR

RELEASE NO.

D ATE

PART NO.

91662T 24DEC12 AE08058107

SHEET
98A

Figure 592 Connector Body Composite (7150)

592

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.174. CONNECTOR BODY COMPOSITE (7205), (7206), (7211), (7212), (7213), P. 98B

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

VIEW A (7205)

E F D

C

B

A

G

H

CONNECTOR 3525872C1 BODY LOCK 3525873C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92B103 18

YL 1661875C1 3568570C1

B K92#161 18

TN 1661875C1 3568570C1

C K92#157 18

WH 1661875C1 3568570C1

D K92#124 18

TN 1661875C1 3568570C1

E K92#122 18

YL 1661875C1 3568570C1

F K92#105 18

TN 1661875C1 3568570C1

G K92#164 18

LTBL 1661875C1 3568570C1

H K92#162 18

YL 1661875C1 3568570C1

VIEW C

(7206)
H

A

G

B

C

D

F

E

CONNECTOR 3525874C1 BODY LOCK 3525875C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92#101 18

LTBL 1667742C1 3568570C1

B K92#117 18

TN 1667742C1 3568570C1

C K92A103 18

YL 1667742C1 3568570C1

D K92#143 18

LTBL 1667742C1 3568570C1

E* K92#142 18

WH 1667742C1 3568570C1

E& K92#142 18

TN 1667742C1 3568570C1

F K92#145 18

OR 1667742C1 3568570C1

G K92#130 18

WH 1667742C1 3568570C1

H K92#123 18

LTBL 1667742C1 3568570C1

* W/ RETARDER & W/ AUTO NEUTRAL & RETARDER

RETARDER TEMP SENSOR (7211)
B A

CAV CIRCUIT GAUGE COLOR TERMINAL

A K92A175 18

OR 2036586C1

B K92B158 18

LTGN 2036586C1

CONNECTOR 3524377C1
RETARDER ACCUMULATOR SOLENOID (7212)
B A

CAV CIRCUIT GAUGE COLOR TERMINAL

A K92A119 18

LTBL 2036586C1

B K92C131 18

YL 2036586C1

CONNECTOR 3524378C1
RETARDER SOLENOID (7213)

B A

CONNECTOR 3519587C1

CHK

DATE

CHAN GE

012 10MAY13 INITIAL RELEASE.

CAV CIRCUIT GAUGE COLOR TERMINAL

A K92#115 18

WH 2036586C1

B K92B131 18

YL 2036586C1

REV

R E FE R EN CE

A 92070B

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058107

SHEET
98B

Figure 593 Connector Body Composite (7205), (7206), (7211), (7212), (7213)

593

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.175. CONNECTOR BODY COMPOSITE (7220), (7250), (7350), P. 98C

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TCM BULKHEAD CONNECTOR (7250)

17

11 15

BODY BUILDER (7220)
(LOCATED ON DASH PANEL)

7

6

6 10

14 20

CONNECTOR 3605715C1 BODY LOCK 3606532C1

* W/ 2010 SCR 13L ENGINE

CAV CIRCUIT GAUGE COLOR TERMINAL

1 K92#111 18

OR 3686945C1

2 K92#155 18

TN 3686945C1

3 K92#177 18

LTGN 3686945C1

4 K92#136 18

OR 3686945C1

5 K92#152 18

LTGN 3686945C1

6 K92#171 18

TN 3686945C1

7

PLUG

-

-

-

8 K92#174 18

TN 3686945C1

9 K92#133 18

YL 3686945C1

10 K92#151 18

WH 3686945C1

11* K92#131 18

YL 3686945C1

11* K92A131 18

YL 3686945C1

12 K92#137 18

TN 3686945C1

13 K92#180 18

TN 3686945C1

14 K92#120 18

LTBL 3686945C1

15 K92#116 18

LTBL 3686945C1

16* K92#112 18

TN 3686945C1

16* K92A112 18

TN 3686945C1

17

PLUG

-

-

-

18 K92#154 18

TN 3686945C1

19* K92#158 18

LTGN 3686945C1

19* K92A158 18

LTGN 3686945C1

20 K92#176 18

YL 3686945C1

TC10 TCU (7350)

CONNECTOR 3755755C1

12

1

CONNECTOR 3601924C1 BODY LOCK 3601925C1

CAV CIRC GAUGE COLOR TERMINAL

1 TEM1 16

GY 1651969C1

2 TEM2 16

GY 1651969C1

3 TEM3 16

GY 1651969C1

4 TEM4 16

GY 1651969C1

5 TEM5 16

GY 1651969C1

6 TEM6 16

GY 1651969C1

7 TEM7 16

GY 1651969C1

8 TEM8 16

GY 1651969C1

9 PLUG

-

-

0453133C1

10 PLUG

-

-

0453133C1

11 PLUG

-

-

0453133C1

12 PLUG

-

-

0453133C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2

PLUG

-

-

-

3

K92-G

12

WH 3755757C1

4 K92#165 18

TN 3685477C1

5

PLUG

-

-

-

6

PLUG

-

-

-

7

PLUG

-

-

-

8

PLUG

-

-

-

9

PLUG

-

-

-

10 K47A125 18

TN 3685477C1

11

PLUG

-

-

-

12 K5B108

18

GN 3685477C1

13

PLUG

-

-

-

14

PLUG

-

-

-

15

PLUG

-

-

-

16 K92#163 18

TN 3685477C1

17

PLUG

-

-

-

18 K5B128

18

YL 3685477C1

19 K92#134 18

TN 3685477C1

20 K92#141 18

TN 3685477C1

21

PLUG

-

-

-

22 K92#110 12

RD 3755757C1

23

PLUG

-

-

-

24

PLUG

-

-

-

CHK
-

DATE
-

CHAN GE
ADDED R/D 7350.

REV

R E FE R EN CE

B 84576N

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058107

SHEET
98C

Figure 594 Connector Body Composite (7220), (7250), (7350)

594

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.176. CONNECTOR BODY COMPOSITE (7500W), (7501), (7502), (7600), (7600A), (7603), P. 98D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

REVERSE LIGHT (7500W)
(LOCATED ON TOP OF TRANSMISSION)

A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K71A 16

OR 1661875C1 1661872C1

B

B K71B 16

OR 1661875C1 1661872C1

CONNECTOR 1661778C1 BODY LOCK 1661874C1

ECA (7501) (LOCATED ON TOP OF TRANSMISSION)
ABC
CONNECTOR 1667733C1 BODY LOCK 1667734C1
XMSN PTO (7502)
(LOCATED ON TOP OF TRANSMISSION)

* W/ 2010 SCR 13L ENGINE # W/ ISX ENGINE

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

A PLUG

-

-

1675451C1

-

B K11-G 10

WH 1667737C1 1667735C1

C K14S

10

RD 1667737C1 1667735C1

#C k14K

10

RD 1667737C1 1667735C1

C* K14N

10

RD 1667737C1 1667735C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

A

A K92DP 18

TN 0587578C1 1652325C1

B K92DR 18

TN 0587578C1 1652325C1

B

CONNECTOR 0587567C91
VEHICLE SPEED SENSOR (7600/7600A)
(LOCATED ON TOP OF TRANSMISSION)
B A
CONNECTOR 3662425C1 BODY LOCK 3662518C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K47

18

GY 3554322C1 3554318C1

#A K47A 18

GY 3554322C1 3554318C1

B K47A 18

GY 3554322C1 3554318C1

#B K47B 18

GY 3554322C1 3554318C1

# W/ ISX ENGINE

ALLISON ENGINE SPEED SENSOR (7603)

B A
CONNECTOR 3610533C1 BODY LOCK 3610532C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K48#159 18

TN 3554322C1 3554318C1

B K48#139 18

OR 3554322C1 3554318C1

CHK

DATE

CHAN GE

0488 20MAY14 ADDED R/D 7603.

REV

R E FE R EN CE

B 92447S

DRAWN

NA ME

MJV0088 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92070B 25APR13 AE08058107

SHEET
98D

Figure 595 Connector Body Composite (7500W), (7501), (7502), (7600), (7600A), (7603)

595

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.177. CONNECTOR BODY COMPOSITE (7605), (7615), P. 98E

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ALLISON OUTPUT SPEED SENSOR (7605)
B A
CONNECTOR 3610533C1 BODY LOCK 3610532C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K47#160 18

YL 3554322C1 3554318C1

B K47#140 18 LT GN 3554322C1 3554318C1

W/ 2010 SCR 13L ENGINE

ALLISON TURBINE SPEED SENSOR (7615)

B A
CONNECTOR 3610533C1 BODY LOCK 3610532C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K92#180 18

OR 3554322C1 3554318C1

B K92#120 18 DK BL 3554322C1 3554318C1

B K92#120 18 LT BL 3554322C1 3554318C1

CHK

DATE

CHANGE

012 10MAY13 INITIAL RELEASE.

REV

RE FER ENC E

A 92070B

D R AW N

NAME

MJV0088 CIRCUIT DIAGRAM, PROSTAR

RELEASE NO.

DATE

PART NO.

92070B 25APR13 AE08058107

SHEET
98E

Figure 596 Connector Body Composite (7605), (7615)

596

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.178. CONNECTOR BODY COMPOSITE (7110B), (7700K), (7802), (7905), P. 99

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 TERMINATOR
(7110B))

TRANSMISSION OIL TEMP SENSOR (7700K)
(LOCATED ON UNDERSIDE OF TRANSMISSION)

C B A

CONNECTOR 1667741C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A K5C128 18

YL 1661875C1 3568570C1

B PLUG

-

-

-

-

C K5C108 18

GN 1661875C1 3568570C1

C K5C108 18 LT GN 1661875C1 3568570C1

12

CONNECTOR 3536864C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K31

18

TN 3561584C1 3536868C1

2* K9AAD 18

GY 3561584C1 3536868C1

2@ K9AA

16

GY 3561584C1 3536868C1

@ W/ TRANSMISSION OIL TEMP N/ AC * W/ TRANSMISSION OIL TEMP W/ AC

NEUTRAL SWITCH (7802)
(LOCATED ON TOP OF TRANSMISSION)
B A
CONNECTOR 3540051C91

SHIFTER CONNECTION (7905)
(LOCATED ON SHIFTER MODULE)
AB C DE FG HJKLMNP

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A K97J 18

VT 0587578C1 1652325C1

A* K97J 18

VT

0587576C 1652325C1

B K97S 18

VT 0587578C1 1652325C1

B* K97S 18

VT 0587576C1 1652325C1

* W/ 2010 SCR 13L ENGINE

CONNECTOR 3601746C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

PLUG

-

-

3535425C1

-

B A92-GAH 16

WH 3535303C1 3535424C1

C

A92VA

16

TN 3535303C1 3535424C1

D

A92UA

18

TN 3535303C1 3535424C1

E

PLUG

-

-

3535425C1

-

F A5FA(+) 18

YL 3535303C1 3535424C1

F* A5FB(+) 18

YL 3535303C1 3535424C1

G A5FA(-) 18

GN 3535303C1 3535424C1

G* A5FB(-) 18

GN 3535303C1 3535424C1

H

PLUG

-

-

3535425C1

-

J

A62DC

18

DKBL 3535303C1 3535424C1

K

A9ZA

18

GY 3535303C1 3535424C1

L

A92

18

TN 3535303C1 3535424C1

M

PLUG

-

-

3535425C1

-

N

A92A

18

TN 3535303C1 3535424C1

P

A92B

18

TN 3535303C1 3535424C1

* W/ 2010 LH,W/GEN 4,VCM

CHK

DATE

CHAN GE

0488 18AUG15 ADDED CIRCUITS

A5B(+ & -)AT R/D 7905.

REV

R E FE R EN CE

E 93248T

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
099

Figure 597 Connector Body Composite (7110B), (7700K), (7802), (7905)

597

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.179. CONNECTOR BODY COMPOSITE (8000), (8001), P. 99A

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT HEADLIGHT T / S HARNESS CONNECTOR (8000)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - RIGHT SIDE)

E

A

D

B

C

C

B

D

A

E

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M52B

14

YL 2033816C1 0589391C1

B M11-GB 14

WH 2033816C1 0589391C1

C

M53B

14

YL 2033816C1 0589391C1

D* M57AC

16

OR 2033819C1 1652325C1

D*

M57

16

OR 2033819C1 1652325C1

E

M58B

16

BN 2033819C1 1652325C1

* MUTUALLY EXCLUSIVE

CONNECTOR 0587579C1 BODY LOCK 1677914C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

C52B

14

YL 2033912C1 0589391C1

B C11-GB 14

WH 2033912C1 0589391C1

C

C53B

14

YL 2033912C1 0589391C1

D

C57

16

OR 2033911C1 1652325C1

E

C58B

16

BN 2033911C1 1652325C1

LEFT HEADLIGHT T / S HARNESS CONNECTOR (8001)
(LOCATED ON UNDERSIDE OF HOOD BY HEADLIGHT MODULE - LEFT SIDE)

E

A

D

B

C

C

B

D

A

E

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CONNECTOR 1677851C1 BODY LOCK 1677914C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M52A

14

YL 2033816C1 0589391C1

B M11-GA 14

WH 2033816C1 0589391C1

C

M53A

14

YL 2033816C1 0589391C1

D* M56AB

16

OR 2033819C1 1652325C1

D*

M56

16

OR 2033819C1 1652325C1

E

M58A

16

BN 2033819C1 1652325C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

C52A

14

YL 2033912C1 0589391C1

B C11-GA 14

WH 2033912C1 0589391C1

C

C53A

14

YL 2033912C1 0589391C1

D

C56

16

OR 2033911C1 1652325C1

E

C58A

16

BN 2033911C1 1652325C1

* MUTUALLY EXCLUSIVE

CHK

DATE

CHAN GE

0488 20MAY14 INITIAL RELEASE.

REV

R E FE R EN C E

A 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
99A

Figure 598 Connector Body Composite (8000), (8001)

598

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.180. CONNECTOR BODY COMPOSITE (8002), (8003), (8006T), (8006R), (8050), (8051), P. 99B

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

41

LEFT HEADLIGHT T/S HARNESS CONN (8002)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL

1

M52A

14

YL 3618273C1

2 M11-GA 14

WH 3618273C1

3

M53A

14

YL 3618273C1

4 M56AC

16

OR 3618273C1

5

M58A

16

BN 3618273C1

6

-

-

-

3573076C1

63

CONNECTOR 3612306C1

41 63

RIGHT HEADLIGHT T/S HARNESS CONN (8003)
(W/ LONESTAR)

CAV CIR GAUGE COLOR TERMINAL

1

M52B

14

YL 3618273C1

2 M11-GB 14

WH 3618273C1

3

M53B

14

YL 3618273C1

4

M57

16

OR 3618273C1

5

M58B

16

BN 3618273C1

6

-

-

-

3573076C1

CONNECTOR 3612306C1

HEADLIGHT LOW (8006T)
(LOCATED IN HEADLIGHT MODULE)
B A

HEADLIGHT HIGH (8006R)
(LOCATED INBOARD IN HEADLIGHT MODULE)
B A

CONNECTOR 3600046C1 BODY LOCK 3600054C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A#

C53A

14

YL 2033816C1 0589391C1

A*

C53B

14

YL 2033816C1 0589391C1

B# C11-GAB 14

WH 2033816C1 0589391C1

B* C11-GBB 14

WH 2033816C1 0589391C1

# W/ HEADLIGHT LOW BEAM LEFT * W/ HEADLIGHT LOW BEAM RIGHT

CONNECTOR 3600047C1 BODY LOCK 3600054C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A#

C52A

14

YL 2033816C1 0589391C1

A*

C52B

14

YL 2033816C1 0589391C1

B# C11-GAA 14

WH 2033816C1 0589391C1

B* C11-GBA 14

WH 2033816C1 0589391C1

# W/ HEADLIGHT HIGH BEAM LEFT * W/ HEADLIGHT HIGH BEAM RIGHT

CUSTOMER SUPPLIED LIGHTS (8050)
(LOCATED ON CHASSIS HARNESS BY DASH PANEL)

SKIRT LIGHTS (8051)
(LOCATED ON RIGHT SIDE DASH PANEL)

A

A

B

B

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M54X

16

OR 1661875C1 1661872C1

B M54-GA 16

WH 1661875C1 1661872C1

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

A54XA

16

BN 1661875C1 1661872C1

A* A54XE

16

BN 1661875C1 1661872C1

B A54-GXA 16

WH 1661875C1 1661872C1

* W/ TOPGUN

CHK

DATE

CHANGE

0488 20MAY14 INITIAL RELEASE.

REV

R EFER E NC E

A 92447S

D R AW N

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
99B

Figure 599 Connector Body Composite (8002), (8003), (8006T), (8006R), (8050), (8051)

599

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.181. CONNECTOR BODY COMPOSITE (8052), (8053), (8054), (8070), (8071), (8100), (8100A), P. 99C

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
SKIRT LIGHTING (8052)
(LOCATED ON RIGHT SIDE DASH PANEL)
A B C
CONNECTOR 1667740C1 BODY LOCK 1667771C1

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
RIGHT TURN SIGNAL (8053)
(LOCATED AT FORWARD END OF RIGHT FRAME RAIL) CONNECTOR 1667741C1 BODY LOCK 1667771C1
C B A

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A54-GXD 16

WH 1667742C1 1661872C1

B

A57B

16

OR 1667742C1 1661872C1

C

A54XC

16

BN 1667742C1 1661872C1

RIGHT TURN SIGNAL PROSTAR (8054)

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A54-GXE 16

WH 1661875C1 1661872C1

B

A57A

16

OR 1661875C1 1661872C1

B* A57AA

16

OR 1661875C1

-

B* A57AC

16

OR 1661875C1

-

C*

A54A

16

BN 1661875C1 1661872C1

C

CONNECTOR 1667741C1

B

BODY LOCK 2025431C1

A
* W/ 2010 LH FUSE BLOCK

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A@ A54-GXE 16

WH 1661875C1 1661872C1

B@

A57A

16

OR 1661875C1 1661872C1

B@

A57C

16

OR 1661875C1 1661872C1

c@

A54A

16

BN 1661875C1 1661872C1

RIGHT HTD MIRROR HOOD MTD (8071)
(LOCATED ON UNDERSIDE OF HOOD RIGHT SIDE)

A B

* W/ 2010 LH FUSE BLOCK
LEFT HTD MIRROR HOOD MTD (8070)
(LOCATED ON UNDERSIDE OF HOOD LEFT SIDE)

A B

CONNECTOR 0587567C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M78A

16

LTGN 0597577C1 1652325C1

B M78-GA 16

WH 0597577C1 1652325C1

CONNECTOR 0587567C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M78B

16

LTGN 0587577C1 1652325C1

B M78-GB 16

WH 0587577C1 1652325C1

LEFT FORWARD MODESTY PANEL TURN LIGHT (8100A)
(LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)

LEFT MODESTY TURN LAMP (8100)
(LOCATED AT FRONT OF LEFT SIDE MODESTY PANEL)

C

B
CONNECTOR 1667741C1

A

BODY LOCK 1667771C1

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A M11-GBB 16

WH 1661875C1 1661872C1

B

M56AB

16

OR 1661875C1 1661872C1

C

M58AB

16

BN 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A J11GBA 16

WH 1661875C1 1661872C1

B J56AA

16

OR 1661875C1 1661872C1

C J58AA

16

BN 1661875C1 1661872C1

CHK

DATE

CHAN GE

MJV040878AUG17 REMOVED CIRC A54XB

FROM R/D 8053.

REV

R E FE R EN CE

C 94106N

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
99C

Figure 600 Connector Body Composite (8052), (8053), (8054), (8070), (8071), (8100), (8100A)

600

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.182. CONNECTOR BODY COMPOSITE (8100B), (8101), (8101A), (8101B), (8102), (8103* / 8102), (8100A), P. 99D

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8100B)(OPTIONAL)
(LOCATED AT LEFT SIDE MODESTY PANEL)

RIGHT MODESTY TURN LAMP (8101)
(LOCATED AT FRONT OF RIGHT SIDE MODESTY PANEL)

C

C

B

B

A

A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A J11GBB 16

WH 1661875C1 1661872C1

B J56AB

16

OR 1661875C1 1661872C1

C J58AB

16

BN 1661875C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M11-GBC 16

WH 1661875C1 1661872C1

B

M57AB

16

OR 1661875C1 1661872C1

C

M58AC

16

BN 1661875C1 1661872C1

RIGHT FORWARD MODESTY PANEL TURN LIGHT (8101A)
(LOCATED AT RIGHT SIDE MODESTY PANEL)

RIGHT REAR MODESTY PANEL TURN LIGHT W/ SLEEPER (8101B)(OPTIONAL)
(LOCATED AT RIGHT SIDE MODESTY PANEL)

C

C

B

B

A

A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A J11GAA 16

WH 1661875C1 1661872C1

B J57AA

16

OR 1661875C1 1661872C1

C J58BA

16

BN 1661875C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A J11GAB 16

WH 1661875C1 1661872C1

B J57AB

16

OR 1661875C1 1661872C1

C J58BB

16

BN 1661875C1 1661872C1

MODESTY LAMP / CUSTOMER SUPPLIED LIGHTS (8102)
(LOCATED AT RIGHT SIDE MODESTY PANEL)

TRANSMISSION FUSE (8103*/8102)
(LOCATED NEAR HVAC)

A B C

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A J-GCC 16

WH

1667742C1 1661872C1

B J56AD 16

OR 1667742C1` 1661872C1

C J54B

16

BN

1667742C1 1661872C1

B

A

CONNECTOR 1667639C1

CAV CIRC GAUGE COLOR TERMINAL

A K14A 12

RD 1661708C1

B K14D 12

RD 1661708C1

*W/ULTRASHIFT TRANSMISSION

CHK

DATE

CHANGE

0488 20MAY14 INITIAL RELEASE.

REV

RE FER ENC E

A 92447S

D R AW N

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

92447S 14MAR14 AE08058107

SHEET
99D

Figure 601 Connector Body Composite (8100B), (8101), (8101A), (8101B), (8102), (8103* / 8102), (8100A)

601

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.183. CONNECTOR BODY COMPOSITE (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165), P. 100

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRANSMISSION FUSE (8104)
LOCATED NEAR HVAC

TIMER CIRCUIT INLINE FUSE (8106/8107)
(LOCATED ON LEFT SIDE OF ENGINE)

A B

B

3525613C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A K14R 10

RD 3515526C1 3515525C1

B K14S 10

RD 3515526C1 3515525C1

LEFT MARKER LIGHT (8108)

A

CONNECTOR 1667639C1

CAV CIRC GAUGE COLOR TERMINAL

A K14LB 16

RD 1661707C1

B K14L

16

RD 1661707C1

B* K14L

14

RD 3895713C1

* W/ 2010 SCR 13L ENG

RIGHT MARKER LIGHT (8109)

12

12

CONNECTOR 3518183C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1

N54A1

18

BN 3626031C1

N/A

2 N11-GM1 18

WH 3626031C1

N/A

LEFT MODESTY MODERN LIGHT (8110)

CONNECTOR 3518183C1 BODY LOCK 3518174C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1

N54A2

18

BN 3626031C1

N/A

2 N11-GM2 18

WH 3626031C1

N/A

RIGHT MODESTY MODERN LIGHT (8111)

12

12

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1

N54A3

18

BN 1661875C1 1661872C1

2 N11-GM3 18

WH 1661875C1 1661872C1

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A N11-GM4 18

WH 1661875C1 1661872C1

C NK54A4

18

BN 1661875C1 1661872C1

MARKER LIGHT (8165)
(LOCATED OUTBOARD IN HEADLIGHT MODULE)
1 2
* W/ LH HEAD LIGHT # W/ RH HEAD LIGHT CONNECTOR 3600049C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1* M58AA

16

BN 3590956C1 3591990C1

1# M58BA

16

BN 3590956C1 3591990C1

2* M11-GAD 16

WH 3590956C1 3591990C1

2# M11-GBD 16

WH 3590956C1 3591990C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

02APR09 AE08058107

SHEET
100

Figure 602 Connector Body Composite (8104), (8106), (8107), (8108), (8109), (8110), (8111), (8165)

602

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.184. CONNECTOR BODY COMPOSITE (8166T), (8203A), (8303A), (8303B), P. 101

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TURN / MARKER LIGHT (8166T)
((LOCATED OUTBOARD IN HEADLIGHT MODULE))
3 2 1

FOGLIGHT SENSOR SE (8203A)
(LOCATED AT THE FORWARD END OF RIGHT FRAME RAIL)
1 25
6 3
7 4
8

CONNECTOR 3625557C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1 C11-GAC 16

WH 3600050C1 3600058C1

2

C58AB

16

BN 3600050C1 3600058C1

3

C56

16

OR 3600050C1 3600058C1

CONNECTOR 3834342C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1

M64A

16

YL 3579123C1 3600058C1

2 M64-GA 16

WH 3579123C1 3600058C1

3

M64B

16

YL 3579123C1 3600058C1

4 M64-GB 16

WH 3579123C1 3600058C1

5 M56AF

16

OR 3579123C1 3600058C1

6

M57A

16

OR 3579123C1 3600058C1

7 M58AC

16

BN 3579123C1 3600058C1

8 M11-GE 16

WH 3579123C1 3600058C1

ELECTRIC HORN(2010) (8303A)
(LOCATED UNDER ENGINE CROSSMEMBER)

ELECTRIC HORN (8303B)
(LOCATED UNDER ENGINE CROSSMEMBER)

A A
B B

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

MZ85

16

GY 1661875C1 1661872C1

B MZ85-GA 16

WH 1661875C1 1661872C1

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

MY85

16

GY 1661875C1 1661872C1

B MY85-GA 16

WH 1661875C1 1661872C1

CHK

DATE

CHAN GE

MJV042858OCT16 ADDED R/D 8166T.

REV

R E FE R EN CE

D 93638F

DRAWN
310615
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

14MAR14 AE08058107

SHEET
101

Figure 603 Connector Body Composite (8166T), (8203A), (8303A), (8303B)

603

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.185. CONNECTOR BODY COMPOSITE (8201), (8203), (8303), (8310), (8311), (8312), (8350), P. 102

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
LEFT FOG LIGHT (8201/8203)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
FOG LIGHT (8203)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL)

A B

CONNECTOR 1661778C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M85

16

GY 1661875C1 1661872C1

B M85-GA 16

WH 1661875C1 1661872C1

ELECTRIC HORN (8303)
(LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)

4 3

2

1

CONNECTOR 3824986C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

M64A

16

YL 3825461C1 3578677C1

2 M64-GA

16

WH 3825461C1 3578677C1

3

M64B

16

YL 3825461C1 3578677C1

5 M64-GB

16

WH 3664989C1 3578677C1

DUAL ELECTRIC HORNS (8310)
(LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)

B

A B

A

BODY LOCK 1661874C1 CONNECTOR 166778C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M85

16

GY 1661875C1 1661872C1

B M85-GA 16

WH 1661875C2 1661872C2

ELECTRIC HORN#1 (8311)
(LOCATED AT FORWARD END OF FRAME RAIL)

A B

CONNECTOR 1661778C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

*M85J

16

GY 1661875C1 1661872C1

A

M85K

16

GY 1661875C1 1661872C1

B *M85-GC 16

WH 1661875C1 1661872C1

B M85-GD

16

WH 1661875C1 1661872C1

* W/ SINGLE HORN

WASHER PUMP (8350)
(LOCATED UNDER HOOD ON RIGHT FRAME RAIL)

12

CONNECTOR 3543888C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M85J

16

B M85-GC 16

GY 1667742C1 1661872C1 WH 1667742C1 1661872C1

ELECTRIC HORN#2 (8312)
(LOCATED AT FORWARD END OF FRAME RAIL)

A B

CONNECTOR 1661778C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M85L

16

GY 1661875C1 1661872C1

B M85-GE 16

WH 1661875C1 1661872C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M87C 16

GY 3561584C1 3536868C1

2 M87D 16

GY 3561584C1 3536868C1

CONNECTOR 3536864C1

CHK

DATE

CHAN GE

0638 07MAY15 ADDED R/D 8310, 8311

AND 8312.

REV

R E FE R EN CE

D 92948U

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, LONESTAR, PROSTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
102

Figure 604 Connector Body Composite (8201), (8203), (8303), (8310), (8311), (8312), (8350)

604

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.186. INTENTIONALLY LEFT BLANK, P. 103

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

INTENTIONALLY LEFT BLANK

CHK

DATE

CHAN GE

0488 20MAY14 GEOMETRY REMOVED.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
103

Figure 605 Intentionally Left Blank

605

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.187. CONNECTOR BODY COMPOSITE (8351), (8352), (8410), (8450), (8450B), P. 104

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WASHER FLUID

LEVEL SENSOR

2

(8351)

(LOCATED UNDER HOOD ON

1

RIGHT FRAME RAIL)

CONNECTOR 3554317C1

A
WASHER PUMP

(8352)

B

CONNECTOR 3522068C1 BODY LOCK 1661874C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M87A 18

GY 3554322C1 3554318C1

2 M9BB 18

GY 3554322C1 3554318C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A M87C 16

GY 1661875C1 1661872C1

B M87D 16

GY 1661875C1 1661872C1

COLD START ASSIST RELAY (8410)
7 28
5 3
6 19
CONNECTOR 3664985C1
B A
CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

1

K21A1

12

TN 3664983C1 3664987C1

2

K21A2

12

TN 3664983C1 3664987C1

3

K14A

8

RD 3664982C1 3664986C1

5

PLUG

-

-

3664989C1

-

6

K21B1

18

TN 3664984C1 3664988C1

7

K21B2

18

TN 3664984C1 3664988C1

8

K21B3

18

TN 3664984C1 3664988C1

9

PLUG

-

-

3664989C1

-

HOOD SWITCH (8450)
(LOCATED ON UNDERSIDE OF HOOD)

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A M97H 18

VT 2033819C1 1652325C1

B M97J 18

VT 2033819C1 1652325C1

START / STOP HOOD SWITCH INTERCONNECT JUMPER HARNESS JUMPER (REFERENCE 3915384C91)

(8450A)- JUMPER TO FWD CHS (8450A)- START / STOP HOOD SWITCH
FWD CHASSIS HARNESS (LOCATED IN ENGINE)

(8450B)- JUMPER HARNESS TO HOOD SWITCH

A

B

B

A

CONNECTOR 0587567C91 SEAL-1652325C1

CONNECTOR 0587568C91 SEAL-1652325C1

CAV CIRC GAUGE COLOR TERMINAL

A M97H 18

VT 0587578C1

B M97J 18

VT 0587578C1

CAV CIRC GAUGE COLOR TERMINAL

A M97H 18

VT 0587576C1

B M97J 18

VT 0587576C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

RE FER EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
104

Figure 606 Connector Body Composite (8351), (8352), (8410), (8450), (8450B)

606

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.188. CONNECTOR BODY COMPOSITE (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500), P. 105

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

START / STOP HOOD SWITCH (8450B)
(LOCATED UNDERSIDE OF HOOD)

TEMP SENDER (8451)
(LOCATED AT FRAME RAIL)

A B
CONNECTOR 0587567C91 SEAL-1652325C1

21
CONNECTOR 3518182C1 BODY LOCK 3518184C1

CAV CIRC GAUGE COLOR TERMINAL

A M97H 18

VT 0587576C1

B M97J 18

VT 0587576C1

CAV CIRC GAUGE COLOR TERMINAL

1 M97K 18

VT 3518963C1

2 M97L 18

VT 3518963C1

PARK BRAKE SWITCH (8453)
(LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)

PARK BRAKE PRESSURE SWITCH (8454)
(LOCATED UNDER HOOD - LEFT SIDE BY DASH PANEL)

D BA
C

CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A PLUG

-

-

2025431C1

-

B PLUG

-

-

2025431C1

-

C M97R 18

VT 3594831C1 1661872C1

D M97M 18

VT 3594831C1 1661872C1

D BA
C

CONNECTOR 1661777C1 BODY LOCK 1661873C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A PLUG

-

-

2025431C1

-

B PLUG

-

-

2025431C1

-

C M72EA 16

OR 3594831C1 1661872C1

D M72EB 16

OR 3594831C1 1661872C1

IDLE CONTROL TEMP SENDER (8455)
(LOCATED AT FRONT OF LEFT FRAME RAIL)

21
CONNECTOR 3518182C1 BODY LOCK 3518184C1

CAV CIRC GAUGE COLOR TERMINAL

1 M41-G 16

TN 3518963C1

2 M41A

16

TN 3518963C1

IDLE CONTROL TEMP SENDER (8456 / 8456A)
(LOCATED NEAR FRONT LOAD INDICATOR)
21

BENDIX LEFT ABS MODULATOR (8500)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)
A B C

CONNECTOR 3518182C1 BODY LOCK 3518184C1

CAV CIRC GAUGE COLOR TERMINAL

1 M41-G 16

TN 3518963C1

2 M41A

16

TN 3518963C1

CHK

D ATE

C HA N G E

0488 19MAY14 REVISED AND REDRAWN.

REV

R EFER E NCE

D 92447S

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M94

18

GY 2033819C1 1652325C1

B M94A 18

GY 2033819C1 1652325C1

C M94B 18

GY 2033819C1 1652325C1

DRAWN

NA ME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

D ATE

PART NO.

91662T 24DEC12 AE08058107

SHEET
105

Figure 607 Connector Body Composite (8450B), (8451), (8453), (8454), (8455), (8456), (8456A), (8500)

607

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.189. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 106

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

OEM CROSSOVER CONNECTOR (8500)

14

7

8

1

CONNECTOR 3573078C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2

5A(+)

18

YL 3573077C1

3

PLUG

-

-

-

4

PLUG

-

-

-

5

PLUG

-

-

-

6

13B

18

PK 3573077C1

7

PLUG

-

-

-

8

PLUG

-

-

-

9

5A(-)

18

GN 3573077C1

10

PLUG

-

-

-

11

PLUG

-

-

-

12

PLUG

-

-

-

13

10-GK

18

WH 3573077C1

14

PLUG

-

-

-

BENDIX RIGHT ABS MODULATOR (8501)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

A B C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M94H 18

GY 2033819C1 1652325C1

B M94J 18

GY 2033819C1 1652325C1

C M94K 18

GY 2033819C1 1652325C1

BENDIX LEFT AIR ABS SPEED SENSOR (8502)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 M94C 18

GY 1680205C1

2 M94D 18

GY 1680205C1

BENDIX RIGHT AIR ABS SPEED SENSOR (8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

21
CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 M94C 18

GY 1680205C1

2 M94D 18

GY 1680205C1

WABCO LEFT ABS MODULATOR (8504/8504B/8504C/8504D) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

1 32

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94M

18

GY 3601686C1 3733609C1

2 M94MA 18

GY 3601686C1 3733609C1

3 M94MB 18

GY 3601686C1 3733609C1

CHK

DATE

C HA NGE

0488 20MAY14 REVISED AND REDRAWN.

REV

RE FER ENC E

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
106

Figure 608 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)

608

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.190. CONNECTOR BODY COMPOSITE (8505), (8505B), (8506), (8507), (8507A), (8507B), P. 107

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO RIGHT ABS MODULATOR (8505/8505B)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

1

3

2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MH 18

GY 3601686C1 3733609C1

2 M94MJ 18

GY 3601686C1 3733609C1

3 M94MK 18

GY 3601686C1 3733609C1

WABCO LEFT ABS SPEED SENSOR (8506)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MC 18

GY 6111842C1 6111843C1

2 M94MD 18

GY 6111842C1 6111843C1

WABCO RIGHT ABS SPEED SENSOR (8507/8507A/8507B)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94ME 18

GY 6111842C1 6111843C1

2 M94MF 18

GY 6111842C1 6111843C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

RE FER EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
107

Figure 609 Connector Body Composite (8505), (8505B), (8506), (8507), (8507A), (8507B)

609

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.191. CONNECTOR BODY COMPOSITE (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D), P. 108

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

OEM CROSSOVER CONNECTOR (8500)

14

7

8

1

CONNECTOR 3573078C1

BENDIX RIGHT ABS MODULATOR (8501)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

A B C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M94H 18

GY 2033819C1 1652325C1

B M94J 18

GY 2033819C1 1652325C1

C M94K 18

GY 2033819C1 1652325C1

CAVITY CIRCUIT GAUGE COLOR TERMINAL

1

PLUG

-

-

-

2

5A(+)

18

YL 3573077C1

3

PLUG

-

-

-

4

PLUG

-

-

-

5

PLUG

-

-

-

6

13B

18

PK 3573077C1

7

PLUG

-

-

-

8

PLUG

-

-

-

9

5A(-)

18

GN 3573077C1

10

PLUG

-

-

-

11

PLUG

-

-

-

12

PLUG

-

-

-

13

10-GK

18

WH 3573077C1

14

PLUG

-

-

-

BENDIX LEFT AIR ABS SPEED SENSOR (8502)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 M94C 18

GY 1680205C1

2 M94D 18

GY 1680205C1

BENDIX RIGHT AIR ABS SPEED SENSOR (8503)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

21
CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 M94C 18

GY 1680205C1

2 M94D 18

GY 1680205C1

WABCO LEFT ABS MODULATOR (8504/8504B/8504C/8504D) (LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

1 32

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94M

18

GY 3601686C1 3733609C1

2 M94MA 18

GY 3601686C1 3733609C1

3 M94MB 18

GY 3601686C1 3733609C1

CHK

DATE

C HA N GE

012 07FEB13 ADDED: CONN 8500.

REV

R EFER E NC E

E 91662T

D R AW N

NAME

MJV0370 CIRCUIT DIAGRAM, PROSTAR, LONESTAR

RELEASE NO.

DATE

PART NO.

91662T 24DEC12 AE08058107

SHEET
108

Figure 610 Connector Body Composite (8500), (8501), (8502), (8503), (8504), (8504B), (8504C), (8504D)

610

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.192. CONNECTOR BODY COMPOSITE (8800), (8802), (8803), (8804), (8805), (8806), (8900), P. 109

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

GROUND SPLICE PACK #1 (8800)
(LOCATED ON LEFT FRAME RAIL BY ENG CROSSMEMBER)

A BCDEF

CONNECTOR 3551896C1 BODY LOCK 3551897C1
* W/ LIGHT WIRING # W/ HTD HOOD MIRROR

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A M11-GD 12

WH 2033819C1 0589390C1

B M64-GA 16

WH 2033819C1 1652325C1

C M64-GB 16

TN 2033819C1 1652325C1

D M19-GA 14

WH 2033819C1 0589390C1

E M54-GA 16

WH 2033819C1 1652325C1

E E78-G

16

WH 2033819C1 1652325C1

F M85-GA 16

WH 2033819C1 1652325C1

ELECTRONIC GROUND SPLICE PACK (8802)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

A BCDEF

CONNECTOR 3551896C1 BODY LOCK 3551897C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N9BC 18

GY 2033819C1 1652325C1

B N9BD 18

GY 2033819C1 1652325C1

C N9BE 18

GY 2033819C1 1652325C1

D N9BF 18

GY 2033819C1 1652325C1

E PLUG

-

-

0587579C1

-

F PLUG

-

-

0587579C1

-

CHASSIS GND ADAPTER (8803)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

A BCDEF

CONNECTOR 3551896C1 BODY LOCK 3551897C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N11-GA 10

WH 1687847C1 0589390C1

B N10-G

12

WH 2033816C1 0589391C1

C N39-G

18

WH 2033819C1 1652325C1

D N37-G

18

WH 2033819C1 1652325C1

E N39-G

16

WH 2033819C1 1652325C1

F N11-GJ 16

WH 2033819C1 1652325C1

CHASSIS GND ADAPTER (8804)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
CONNECTOR 3551896C1 BODY LOCK 3551897C1

A BCDE F

% LSM BOC BTRY BOX @ LSM UC BTRY BOX * RSM UC BTRY BOX

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A

N11-GB

10

WH 1687847C1 0589390C1

B

N59-G

14

WH 2033816C1 0589391C1

C

N59-GA

14

WH 2033816C1 0589391C1

D

N49-G

18

WH 2033819C1 1652325C1

D %N104A-G

D @N104B-G 18

DKBL 2033819C1 3517771C1

D *N104C-G

E

N65-G

16

WH 2033819C1 1652325C1

F

N65-GA

14

WH 2033816C1 0589391C1

ELECTRONIC GROUND ADAPTER (8805)
(LOCATED ON CENTRE CHASSIS HARNESS, BOTTOM OF DASH PANEL)

CHASSIS GROUND ADAPTER (8806)
(LOCATED ON LEFT FRAME RAIL BY AIR DRYER)

A BCDEF

CONNECTOR 3551896C1 BODY LOCK 3551897C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N110Z

16

TN 2033819C1 1652325C1

B N108ZA 16

TN 2033819C1 1652325C1

C N108ZB 16

TN 2033819C1 1652325C1

D N108Z

16

TN 2033819C1 1652325C1

E

PLUG

-

-

0587579C1

-

F

PLUG

-

-

0587579C1

-

A BCDEF

CONNECTOR 3551896C1 BODY LOCK 3551897C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A N107-GB 18

TN 2033819C1 3517771C1

B N107-GA 18

TN 2033819C1 1652325C1

C N107-GC 18

TN 2033819C1 1652325C1

D N11-GU

16

WH 2033819C1 1652325C1

E N11-GJ

16

WH 2033819C1 1652325C1

F

PLUG

-

-

0587579C1

-

EATON VORAD ANTENNA ASSEMBLY

1

4

(8900)

CAV CIRC GAUGE COLOR TERMINAL

(LOCATED CENTER OF BUMPER SUPPORT BRACKET)

1 M67B 16

GY 1651969C1

2 M67C 16

GY 1651969C1

CONNECTOR 3545577C1

2

3

BODY LOCK 3545579C1

3 M67D 16 4 M67E 16

GY 1651969C1 GY 1651969C1

CHK

DATE

C HA N GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R ENC E

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
109

Figure 611 Connector Body Composite (8800), (8802), (8803), (8804), (8805), (8806), (8900)

611

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.193. CONNECTOR BODY COMPOSITE (8901), (8902), (8903), (8904), P. 110

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

EATON VORAD VS - 400 FORWARD RADAR (8901)
(LOCATED ON FRONT CROSSMEMBER)
2 4 6 8 10 13579
CONNECTOR 3673402C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1

PLUG

-

-

3577744C1

-

2

PLUG

-

-

3577744C1

-

3

PLUG

-

-

3577744C1

-

4 M5UE(+) 18

YL 3673404C1 3573653C1

5 M5UE(-) 18

GN 3673404C1 3573653C1

6

PLUG

-

-

3577744C1

-

7

PLUG

-

-

3577744C1

-

8

PLUG

-

-

3577744C1

-

9 M67-GY

18

WH 3673404C1 3573653C1

10

M67Y

18

PK 3673404C1 3573653C1

WABCO RADAR (8902)
1 23
4 56 CONNECTOR 3702847C1

CAV CIRC GAUGE COLOR TERMINAL

1

M67CA

20

PK 3702881C1

2

-

-

-

-

3

-

-

-

-

4 M5UF(+) 20

YL 3702881C1

5 M5UF(-) 20 LT GN 3702881C1

6 M67-GA

20

WH 3702881C1

BENDIX WINGMAN (8903)

1

5

6

10

CONNECTOR 6111813C1
% W/ BENDIX WINGMAN # W/ BENDIX WINGMAN
W/ SMARTWAVE TPMS 2010 * W/ BENDIX FUSION

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

%1 M5B(+)

20

YL 3987168C1 3987169C1

#1 M5B(+)

20

YL 3987168C1 3987169C1

2 A5UE(+) 18

YL 3987168C1 4062195C1

3

PLUG

-

-

-

4

PLUG

-

-

-

5 M67-GA

20

WH 3987168C1 3987169C1

%6 M5B(-)

20 LT GN 3987168C1 3987169C1

#6 M5B(-)

20 LT GN 3987168C1 3987169C1

7 A5UE(-) 18

GN 3987168C1 4062195C1

8

M67AA

20

PK 3987168C1 3987169C1

9

PLUG

-

-

-

10

PLUG

-

-

-

SUNSHADE (8904)

4

3

2

1

8

7

6

5

CONNECTOR 3852527C1

CAV CIRC GAUGE COLOR TERMINAL

1

M67YB

20

PK 3702881C1

2

M67YC

20

PK 3702881C1

3 M5UF(+) 20

YL 3702881C1

4

PLUG

-

-

-

5

PLUG

-

-

-

6 M5UF(-) 20

GN 3702881C1

7

PLUG

-

-

-

8

M67-G

20

WH 3702881C1

SEAL/SLEEVE 3600327C1 3600327C1 3600327C1
3600327C1 -
3600327C1

CHK

DATE

CHANGE

REV

R EFER E NC E

0488 14AUG15 ADDED R/D 8904. MOVED F 93156B

R/D 8950.

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

29APR09 AE08058107

SHEET
110

Figure 612 Connector Body Composite (8901), (8902), (8903), (8904)

612

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.194. CONNECTOR BODY COMPOSITE (8950), (8951), (8952), P. 111

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

VEHICLE SENSOR MOD CONNECTOR 1 (8950)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))

7

6

12

1

CONNECTOR 3553404C1 BODY LOCK 3553460C1

CAV CIRC GAUGE COLOR TERMINAL

1

PLUG

-

-

3527276C1

2

PLUG

-

-

3527276C1

3

PLUG

-

-

3527276C1

4

PLUG

-

-

3527276C1

5 N5UA(+) 18

YL 3518963C1

5* N5UD(+) 18

YL 3518963C1

6 N5UA(-) 18

GN 3518963C1

6* N5UD(-) 18

GN 3518963C1

7 N11-GU

16

WH 3518963C1

8

N14U

16

RD 3518963C1

9** N12UB

16

PK 3518963C1

9

N12U

16

PK 3518963C1

10 N108Z

16

TN 3518963C1

11 N108V

16

TN 3518963C1

12 N110B

18

TN 3518963C1

* W/ VORAD VS-400 (LONESTAR) ** W/ FUEL FILTER SENSOR (LONESTAR)

VEHICLE SENSOR MOD CONNECTOR 1 (8951)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAY CAB) OR UNDER CAB CROSSMEMBER (SLEEPER))

6

1

7 12
CONNECTOR 3586750C1 BODY LOCK 3553460C1

CAV CIRC GAUGE COLOR

1 N107C 18

TN

2 N107B 18

TN

3 N107A 18

TN

4 PLUG

-

-

5 N108A 18

TN

6 N108B 18

TN

7 N108C 18

TN

8 N108D 18

TN

9 N108E 18

TN

10 N108F 18

TN

11 PLUG

-

-

12 PLUG

-

-

TERMINAL 3518963C1 3518963C1 3518963C1 3527276C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3518963C1 3527276C1 3527276C1

TIRE PRESSURE MONITORING SYSTEM (TPMS)CONTROLLER
(8952) (LOCATED ON MODULE BRACKET (IN CAM))
15 14 13
3 2 1
BODY LOCK 3596928C1

CAV CIRC GAUGE COLOR TERMINAL

1 D22-G

18

WH 3598072C1

2

D22E

18

TN 3598072C1

3

D22D

18

TN 3598072C1

4

D22C

18

TN 3598072C1

5

D22B

18

TN 3598072C1

6

D22A

18

TN 3598072C1

7 D22VC

18

TN 3598072C1

8 D22VB

18

TN 3598072C1

9 D22VA

18

TN 3598072C1

10 D22ZA

18

TN 3598072C1

11 D22ZB

18

TN 3598072C1

12 D22ZC

18

TN 3598072C1

13 D5 (+) 18

GN 3598072C1

14

-

-

-

-

15 D5 (-) 18

YL 3598072C1

CHK

DATE

CHANGE

0488 14AUG15 ADDED R/D 8950.

REV

R EFER E NC E

F 93156B

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

29APR09 AE08058107

SHEET
111

Figure 613 Connector Body Composite (8950), (8951), (8952)

613

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.195. CONNECTOR BODY COMPOSITE (8953F), (8953M), (8954), (8954M), (8956), P. 112

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

G HJ

F

K

FORWARD / CENTER PROGNOSTICS & DIAGNOSTICS
(8953F / 8953M) (LOCATED ON LEFT SIDE DASH PANEL)

H

KJ

GF

E DCB A
CONNECTOR 3538634C1 BODY LOCK 3538636C1

A BCDE
CONNECTOR 3538635C1 BODY LOCK 3538636C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

M108A

18

TN 1667742C1 1661872C1

B M108VA

16

TN 1667742C1 1661872C1

C

M108B

18

TN 1667742C1 1661872C1

D

M110V

18

TN 1667742C1 1661872C1

E

-

-

-

-

-

F

M110A

18

TN 1667742C1 1661872C1

G

M107A

18

TN 1667742C1 1661872C1

H M107-GA 18

TN 1667742C1 1661872C1

J M108ZA

16

TN 1667742C1 1661872C1

K M110ZA

18

TN 1667742C1 1661872C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

N108A

18

TN 1661875C1 1661872C1

B N108VA

16

TN 1661875C1 1661872C1

C

N108B

18

TN 1661875C1 1661872C1

D

N110V

16

TN 1661875C1 1661872C1

E

-

-

-

-

-

F

N110B

18

TN 1661875C1 1661872C1

G

N107A

18

TN 1661875C1 1661872C1

H N107-GA 18

TN 1661875C1 1661872C1

J N108ZA

16

TN 1661875C1 1661872C1

K

N110Z

16

TN 1661875C1 1661872C1

J1939 TERMINATING RESISTOR CONNECTOR (8954)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)
C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

PROGNOSTIC AND DIAGNOSTIC-TG (8954M)

E

F

D

G

C

H

CONNECTOR 3538635C1

BODY LOCK 3538636C1

B

J

A

K

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* P5UB(+) 18

YL 1661875C1 3568570C1

A# P5UC(+) 18

YL 1661875C1 3568570C1

B

PLUG

-

-

2025431C1

-

C* P5UB(-) 18

GN 1661875C1 3568570C1

C# P5UC(-) 18

GN 1661875C1 3568870C1

* W/ P & D COMMON WIRING N/VORAD VS-400 # W/ P & D COMMON WIRING W/VORAD VS-400

J1939500K CONNECTOR (8956)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

P108A

18

TN 1661875C1 1661875C1

B P108VA

16

TN 1661875C1 1661875C1

C

P108B

18

TN 1661875C1 1661875C1

D

P110V

16

TN 1661875C1 1661875C1

E

-

-

-

-

-

F

P110B

18

TN 1661875C1 1661875C1

G

P107A

18

TN 1661875C1 1661875C1

H P107-GA 18

TN 1661875C1 1661875C1

J P108ZA

16

TN 1661875C1 1661875C1

K

P110Z

16

TN 1661875C1 1661875C1

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

A A5UH(+) 18

YL 1661875C1 3568570C1

B P5UC(+)

-

-

2025431C1

C A5UH(+) 18

GN 1661875C1 3568570C1

CHK

DATE

CHANGE

REV

R EFER E NC E

0488 14AUG15 ADDED R/D 8956.MOVED E 93156B

R/D 8960.

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

29APR09 AE08058107

SHEET
112

Figure 614 Connector Body Composite (8953F), (8953M), (8954), (8954M), (8956)

614

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.196. CONNECTOR BODY COMPOSITE (8961), (8962), (8963), (8964), (8965), (8966), (8967), P. 113

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT LEFT BRAKE WEAR SENSOR (8960)
(LOCATED ON LEFT FRAME RAIL BY FRONT SUSPENSION)

FRONT RIGHT BRAKE WEAR SENSOR (8961)(LOCATED ON RIGHT FRAME RAIL BY FRONT
SUSPENSION)
2

2 1

CONNECTOR 3600334C1

CAV CIRC GAUGE COLOR TERMINAL

1 [MRFL2] 18

TN

ASSY

2 [MRFL1] 18

TN

ASSY

1
CONNECTOR 3600334C1

CAV CIRC GAUGE COLOR TERMINAL

1 [MRFR1] 18

TN

ASSY

2 [MRFR2] 18

TN

ASSY

LEFT FRONT BRAKE (6X4) WEAR SENSOR (8962)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)
2

RIGHT FRONT BRAKE (6X4) WEAR SENSOR (8963)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REARAXLE)
2

1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RURFL1] 18

BK

ASSY

2 [RURFL2] 18

BK

ASSY

LEFT REAR BRAKE (6X4) WEAR SENSOR (8964)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2

1
CONNECTOR 3600334C1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RURFR1] 18

BK

ASSY

2 [RURFR2] 18

BK

ASSY

RIGHT REAR BRAKE (6X4) WEAR SENSOR (8965)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2

1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RURRL1] 18

BK

ASSY

2 [RURRL2] 18

BK

ASSY

LEFT REAR BRAKE (4X2) WEAR SENSOR (8966)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2

1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RURRR1] 18

BK

ASSY

2 [RURRR2] 18

BK

ASSY

RIGHT REAR BRAKE (4X2) WEAR SENSOR (8967)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
2

1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RTRRL1] 18

BK

ASSY

2 [RTRRL2] 18

BK

ASSY

CHK

D ATE

C HA N G E

REV

REFERENCE

0488 14AUG15 ADDED R/D 8960.

E 93156B

1
CONNECTOR 3600334C1

CAV

CIRC

GAUGE COLOR TERMINAL

1 [RTRRR1] 18

BK

ASSY

2 [RTRRR2] 18

BK

ASSY

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

29APR09 AE08058107

SHEE T
113

Figure 615 Connector Body Composite (8961), (8962), (8963), (8964), (8965), (8966), (8967)

615

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.197. CONNECTOR BODY COMPOSITE (8970), (8971), (8972), (8973), P. 114

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT LEFT BRAKE STROKE (8970)
(LOCATED ON LEFT FRAME RAIL BY FRONT AXLE)

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M108VD 18

TN 1661875C1 1661872C1

B M108ZD 18

TN 1661875C1 1661872C1

C M108A

18

TN 1661875C1 1661872C1

FRONT RIGHT BRAKE STROKE (8971)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A M108VC 18

TN 1661875C1 1661872C1

B M108ZC 18

TN 1661875C1 1661872C1

C M108B

18

TN 1661875C1 1661872C1

LEFT FR BRAKE STROKE(6X4) (8972)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VE 18

TN 1661875C1 1661872C1

B R108ZE 18

TN 1661875C1 1661872C1

C R108E

18

TN 1661875C1 1661872C1

RIGHT FR BRAKE STROKE(6X4) (8973)
(LOCATED ON RIGHT FRAME RAIL BY FORWARD REAR AXLE)

C B A
CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VL 18

TN 1661875C1 1661872C1

B R108ZL 18

TN 1661875C1 1661872C1

C R108F

18

TN 1661875C1 1661872C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
114

Figure 616 Connector Body Composite (8970), (8971), (8972), (8973)

616

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.198. CONNECTOR BODY COMPOSITE (8974), (8975), (8976), (8977), (8980), (8980A), (8981), P. 115

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT REAR BRAKE STROKE (6X4) (8974)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

RIGHT REAR BRAKE STROKE (6X4) (8975)
(LOCATED ON RIGHT RAIL FRAME BY RAER AXLE)

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VH 18

TN 1661875C1 1661872C1

B R108ZH 18

TN 1661875C1 1661872C1

C R108CA 18

TN 1661875C1 1661872C1

LEFT REAR BRAKE STROKE (4X2) (8976)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

C B A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VJ 18

TN 1661875C1 1661872C1

B R108ZJ 18

TN 1661875C1 1661872C1

C R108DA 18

TN 1661875C1 1661872C1

RIGHT REAR BRAKE STROKE (4X2) (8977)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

C

C

B

B

A

A

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VF 18

TN 1661875C1 1661872C1

B R108ZF 18

TN 1661875C1 1661872C1

C R108C

18

TN 1661875C1 1661872C1

FRONT TIRE PRESSURE MONITOR (8980)
(LOCATED ON ENGINE CROSS MEMBER)

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VK 18

TN 1661875C1 1661872C1

B R108ZK 18

TN 1661875C1 1661872C1

C R108D

18

TN 1661875C1 1661872C1

FRONT TYRE PRESS MONITOR(2010) (8980A)
(LOCATED ON MODULE BRACKET)

24 13

CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M22ZA 20

TN 3600325C1 3600327C1

2 M22VA 20

TN 3600325C1 3600327C1

3 M22A

20

TN 3600325C1 3600327C1

4 PLUG

-

-

3600328C1

-

LEFT REAR TIRE PRESSURE MONITOR (8981)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE(S))

24 13

CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 MN22ZA 20

TN 3600325C1 3600327C1

2 MN22VA 20

TN 3600325C1 3600327C1

3 MN22A

20

TN 3600325C1 3600327C1

CHK
-

DATE
-

24 13
CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R22ZB 20

TN 3600325C1 3600327C1

2 R22VB 20

TN 3600325C1 3600327C1

3 R22B

20

TN 3600325C1 3600327C1

4 PLUG

-

-

3600328C1

-

CHAN GE
REVISED AND REDRAWN.

REV

RE FER EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR,

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
115

Figure 617 Connector Body Composite (8974), (8975), (8976), (8977), (8980), (8980A), (8981)

617

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.199. CONNECTOR BODY COMPOSITE (8982), (8983), (8984), (8993F), (8993G), P. 116

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT REAR TIRE PRESSURE MONITOR (8982)
LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

LEFT REAR TIRE PRESSURE MONITOR(6X4) (8983)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

24 13

CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R22ZC 20

TN 3600325C1 3600327C1

2 R22VC 20

TN 3600325C1 3600327C1

3 R22C

20

TN 3600325C1 3600327C1

4 PLUG

-

-

3600328C1

-

24 13

CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R22ZB 20

TN 3600325C1 3600327C1

2 R22VB 20

TN 3600325C1 3600327C1

3 R22B

20

TN 3600325C1 3600327C1

4 PLUG

-

-

3600328C1

-

RIGHT REAR TIRE PRESSURE MONITOR(6X4) (8984)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE(S))

24 13

CONNECTOR 3600324C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R22ZC 20

TN 3600325C1 3600327C1

2 R22VC 20

TN 3600325C1 3600327C1

3 R22C

20

TN 3600325C1 3600327C1

4 PLUG

-

-

3600328C1

-

SMARTIRE TPMS RECEIVER (8993F)
(LOCATED NEAR RADIATOR CROSSMEMBER)

26

1

14

13

CONNECTOR 3823761C1

CAV CIRC GAUGE COLOR TERMINAL

1

M22AG

18

WH 3672054C1

2

M22AA

18

PK 3672054C1

3

PLUG

-

-

3674969C1

4

PLUG

-

-

3674969C1

5

PLUG

-

-

3674969C1

6

PLUG

-

-

3674969C1

7

PLUG

-

-

3674969C1

8

PLUG

-

-

3674969C1

9

PLUG

-

-

3674969C1

10

PLUG

-

-

3674969C1

11 M5UA(-) 18

GN 3672054C1

12 M5UA(+) 18

YL 3672054C1

13

PLUG

-

-

3674969C1

14

PLUG

-

-

3674969C1

15

PLUG

-

-

3674969C1

16

PLUG

-

-

3674969C1

17

PLUG

-

-

3674969C1

18

PLUG

-

-

3674969C1

19

PLUG

-

-

3674969C1

20

PLUG

-

-

3674969C1

21

PLUG

-

-

3674969C1

22

PLUG

-

-

3674969C1

23

PLUG

-

-

3674969C1

24

PLUG

-

-

3674969C1

25

PLUG

-

-

3674969C1

26

PLUG

-

-

3674969C1

1

CHK
-

26
DATE
-

13

SMARTWAVE TPMS (2010) RECIEVER (8993G)
(LOCATED ON MODULE BRACKET)

14
CHAN GE
REVISED AND REDRAWN.

CONNECTOR 3823761C1

CAV

CIR

GAUGE COLOR TERMINAL

1

M22AG

18

WH 3672054C1

2

M22AA

18

PK 3672054C1

11 M5UA(-) 18

GN 3672054C1

11 M5UA(-) 18

GN 3672054C1

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
116

Figure 618 Connector Body Composite (8982), (8983), (8984), (8993F), (8993G)

618

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.200. CONNECTOR BODY COMPOSITE (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C), (9303D), P. 117

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

RIGHT FUEL SENDER

BATT ECM POSITIVE

2

(9103A) (LOCATED ON RIGHT SIDE OF FUEL TANK)

(9253) (LOCATED AT BATTERY

CABLES)

A

CONNECTOR 1661778C1 BODY LOCK 1661874C1

B

CONNECTOR 6105357C1

W/EURO IV ISX ENG

1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N36B 18

TN 1661875C1 1661872C1

B N9BD 18

GY 1661875C1 1661872C1

CAV CIRC GAUGE COLOR TERMINAL

1 K14AF 10

RD 3612308C1

2 PLUG

-

-

-

2

BATTERY NEGATIVE (9260)
(LOCATED AT BATTERY CABLES)

CONNECTOR 6105358C1 W/EURO IV ISX ENG

CAV CIRC GAUGE COLOR TERMINAL

1 PLUG

-

-

-

2 K10-H 10

WH 3612307C1

1
(6x4) STOP TAIL AND TURN (9303A)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

(4x2) STOP TAIL AND TURN (9303)COMMON BASE (6X4)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

CONNECTOR 1661375C2 BODY LOCK 1661376C1

EDCBA

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BA 12

OR 2033816C1 0589391C1

B R56A

14

OR 2033816C1 0589391C1

C R57A

14

OR 2033816C1 0589391C1

D R68A

14

BN 2033816C1 0589391C1

E R10-G 12

WH 2033816C1 0589391C1

(6x4) STOP TAIL AND TURN (9303B)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

EDCBA

CONNECTOR 1661375C2 CONNECTOR 1661375C2 BODY LOCK 1661376C1 BODY LOCK 1661376C1

EDCB A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BA 12

OR 2033816C1 0589391C1

B R56A

14

OR 0587579C1 0589391C1

C R57A

14

OR 2033816C1 0589391C1

D R68A

14

BN 2033816C1 0589391C1

E R10-G 12

WH 2033816C1 0589391C1

(4X2) STOP TAIL AND TURN (LEFT) (9303C)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BE

12

OR 2033816C1 0589391C1

A R71BE

12

WH 2033816C1 0589391C1

B

R56A

14

OR 0587579C1 0589391C1

C

-

-

-

2033816C1

D R68AC

14

BN 2033816C1 0589391C1

E R10-GE 12

WH 2033816C1 0589391C1

(6x4) STOP TAIL AND TURN (RIGHT) (9303D)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

CONNECTOR 1661375C2 BODY LOCK 1661376C1

EDCB A

* W/ BACK-UP ALARM # N/ BACK-UP ALARM

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BC

12

OR 2033816C1 0589391C1

B

R56A

14

OR 2033816C1 0589391C1

C

PLUG

-

-

0587579C1

-

D R68AB

14

BN 2033816C1 0589391C1

E R10-GC 12

WH 2033816C1 0589391C1

EDCB A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BG

12

OR 2033816C1 0589391C1

A R71BG

12

WH 2033816C1 0589391C1

B

PLUG

-

-

0587579C1

-

C

R57A

14

OR 2033816C1 0589391C1

D R68AD

14

BN 2033816C1 0589391C1

E R10-GG 12

WH 2033816C1 0589391C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

RE FER EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR,

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
117

Figure 619 Connector Body Composite (9103A), (9253), (9260), (9303), (9303A), (9303B), (9303C), (9303D)

619

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.201. CONNECTOR BODY COMPOSITE (9303E), (9303F), (9303G), (9303K), (9303L), (9303M), P. 118

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

(4X2) STOP TAIL AND TURN (RIGHT) (9303E)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
E

D

C

B

CONNECTOR 1661375C2

A

BODY LOCK 1661376C1

6X4 STOP TAIL AND TURN 233AF

E

(9303F) (LOCATED AT LEFT TAIL/STOP LIGHT)

D

C

B

A

CONNECTOR 1661375C2

BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BD

12

OR 2033816C1 0589391C1

B

PLUG

-

-

0587579C1

-

C

R57A

14

OR 2033816C1 0589391C1

D R68AA

14

BN 2033816C1 0589391C1

E R10-GB 12

WH 2033816C1 0589391C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BA 12

OR 2033816C1 0589391C1

B R56A

14

OR 2033816C1 0589391C1

C R57A

14

OR 2033816C1 0589391C1

D R68A

14

BN 2033816C1 0589391C1

E R10-G 12

WH 2033816C1 0589391C1

6X4 STOP,TAIL&TURN TG

E

(9303G)

(LOCATED AT LEFT TAIL/STOP LIGHT)

D

C

B

A

CONNECTOR 1661375C2

BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BB

12

OR 2033816C1 0589391C1

B

R56A

14

OR 2033816C1 0589391C1

C

R57A

14

OR 2033816C1 0589391C1

D

R68A

14

BN 2033816C1 0589391C1

E R10-GA 16

WH 2033819C1 1652325C1

6X4 STOP,TAIL&TURN (LEFT)

E

(9303K) (LOCATED AT LEFT TAIL/STOP LIGHT)

D

C

B

A

CONNECTOR 1661375C2

BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BE

12

OR 2033816C1 0589391C1

B

R56A

14

OR 2033816C1 0589391C1

D R68AC

14

BN 2033816C1 0589391C1

E R10-GE 12

WH 2033816C1 0589391C1

6X4 STOP,TAIL&TURN (RIGHT)

E

(9303L)

(LOCATED AT RIGHT TAIL/STOP LIGHT)

D

C

B

A

CONNECTOR 1661375C2 BODY LOCK 1661376C1

4X2 STOP TAIL AND TURN LEFT

E

(9303M)

(LOCATED AT LEFT TAIL/STOP LIGHT)

D

C

B
CONNECTOR 1661375C2 BODY LOCK 1661376C1
A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BG

12

OR 2033816C1 0589391C1

C

R57A

14

OR 2033816C1 0589391C1

D R68AD

14

BN 2033816C1 0589391C1

E R10-GG 12

WH 2033816C1 0589391C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BC

12

OR 2033816C1 0589391C1

B

R56A

14

OR 2033816C1 0589391C1

D R68AB

14

BN 2033816C1 0589391C1

E R10-GC 12

WH 2033816C1 0589391C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR,

D ATE

PART NO.

12MAR09 AE08058107

SHEET
118

Figure 620 Connector Body Composite (9303E), (9303F), (9303G), (9303K), (9303L), (9303M)

620

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.202. CONNECTOR BODY COMPOSITE (9304A), (9305), (9305A), (9306), P. 119

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

(6X4) STOP TAIL AND TURN TOP GUN (9304A)
(LOCATED AT REAR END OF LEFT FRAME RAIL)

E D C B A

CONNECTOR 1661375C2 BODY LOCK 1661376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BB

12

OR 2033816C1 0589391C1

B

R56A

14

OR 2033816C1 0589391C1

C

R57A

14

OR 2033816C1 0589391C1

D

R68A

14

BN 2033816C1 0589391C1

E R10-GA 16

WH 2033819C1 1652325C1

BACK-UP ALARM (9305)
(LOCATED AT REAR RAIL OF FRAME RAIL)

BACK-UP ALARM (9305A)
(LOCATED AT REAR RAIL OF FRAME RAIL)

B

B

A

A

CONNECTOR 1671610C1 BODY LOCK 1671608C1

CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BF

12

OR 2033816C1 0589390C1

B R10-GF 12

WH 2033816C1 0589391C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BB

12

OR 2033816C1 0589391C1

B R10-GD 12

WH 2033816C1 0589391C1

BACK-UP ALARM (9306)
(LOCATED AT REAR RAIL OF FRAME RAIL)

B
A
CONNECTOR 1671610C1 BODY LOCK 1671608C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R71BF

12

OR 2033816C1 0589390C1

B R10-GF 16

WH 2033819C1 1652325C1

CHK
-

DATE
-

C HA N GE
REVISED AND REDRAWN.

REV

R E FE RE NC E

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

12MAR09 AE08058107

SHEET
119

Figure 621 Connector Body Composite (9304A), (9305), (9305A), (9306)

621

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.203. CONNECTOR BODY COMPOSITE (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C), (9502D), (9502E), (9502F), P. 120

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX LEFT WHEEL SPEED SENSOR (4X2)
(9501) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

BENDIX RR LEFT WHEEL SPEED SENSOR (6X4) (9501D / 9501E)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BD 16

GY 1680205C1

2 R94BE 16

GY 1680205C1

BENDIX LEFT MODULATOR (9502 / 9502A / 9502E) (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1* R94BD 16

GY 1680205C1

1* R94BQ 16

GY 1680205C1

2* R94BE 16

GY 1680205C1

2* R94BR 16

GY 1680205C1

* MUTUALLY EXCLUSIVE

BENDIX LEFT REAR MODULATOR (9502B / 9502F)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

A B C
CONNECTOR 1686834C1 BODY LOCK 1664408C1

A B C
* MUTUALLY EXCLUSIVE
CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BA 16

GY 2033819C1 1652325C1

B R94BB 16

GY 2033819C1 1652325C1

C R94BC 16

GY 2033819C1 1652325C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* R94BA 16

GY 2033819C1 1652325C1

A* R94BY 16

GY 2033819C1 1652325C1

B* R94BB 16

GY 2033819C1 1652325C1

B* R94BZ 16

GY 2033819C1 1652325C1

C* R94BC 16

GY 2033819C1 1652325C1

C* R94BP 16

GY 2033819C1 1652325C1

BENDIX ECE LEFT MODULATOR (9502C)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
A
B C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BA 16

GY 2033819C1 1652325C1

B R94BB 16

GY 2033819C1 1652325C1

C R94BC 16

GY 2033819C1 1652325C1

BENDIX ECE RIGHT MODULATOR (9502D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

A B C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BJ 16

GY 2033819C1 1652325C1

B R94BK 16

GY 2033819C1 1652325C1

C R94BL 16

GY 2033819C1 1652325C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
120

Figure 622 Connector Body Composite (9501), (9501D), (9501E), (9502), (9502A), (9502B), (9502C), (9502D), (9502E), (9502F)

622

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.204. CONNECTOR BODY COMPOSITE (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C), (9504D), P. 121

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX RIGHT WHEEL SPEED SENSOR (9503)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

BENDIX RR RIGHT WHEEL SPEED SENSOR(6X4) (9503D / 9503E)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

21
CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BF 16

GY 1680205C1

2 R94BH 16

GY 1680205C1

BENDIX RR RIGHT MODULATOR (9504 / 9504A / 9504B / 9504C / 9504D) (LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
A
B C
CONNECTOR 1686834C1 BODY LOCK 1664408C1

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1* R94BF 16

GY 1680205C1

1# R94BV 16

GY 1680205C1

2* R94BH 16

GY 1680205C1

2# R94BW 16

GY 1680205C1

* W/ BENDIX AIR ABS # W/ BENDIX 6 CHANNEL ABS

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* R94BJ 16

GY 2033819C1 1652325C1

A# R94BS 16

GY 2033819C1 1652325C1

B* R94BK 16

GY 2033819C1 1652325C1

B# R94BT 16

GY 2033819C1 1652325C1

C* R94BL 16

GY 2033819C1 1652325C1

C# R94BU 16

GY 2033819C1 1652325C1

* W/ BENDIX AIR ABS # W/ BENDIX 6 CHANNEL ABS

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
121

Figure 623 Connector Body Composite (9503), (9503D), (9503E), (9504), (9504A), (9504B), (9504C), (9504D)

623

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.205. CONNECTOR BODY COMPOSITE (9505), (9505A), (9505D), (9506), (9506D), (9506E), P. 122

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX AUTO TRACTION CONTROL (9505 / 9505A / 9505D) (LOCATED ON CROSSMEMBER AT REAR AXLE(S))

1 2

CONNECTOR 3678796C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R94BM 16

GY 3679224C1 3601687C1

2 R94BN 16

GY 3679224C1 3601687C1

WABCO LEFT WHEEL SPEED SENSOR (9506)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

WABCO RR LEFT WHEEL SPEED SENSOR (9506D / 9506E)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94MD 18

GY

ASSY

2 R94ME 18

GY

ASSY

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MD] 18

GY

ASSY

2 [R94ME] 18

GY

ASSY

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

C 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
122

Figure 624 Connector Body Composite (9505), (9505A), (9505D), (9506), (9506D), (9506E)

624

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.206. CONNECTOR BODY COMPOSITE (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C), P. 123

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO LEFT WHEEL SPEED SNSR (4X2) / WABCO RR LEFT WHEEL SPEED SNSR (6X4 HTB) (9506/9506F)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MD 18

GY 6111842C1 6111843C1

2 M94ME 18

GY 6111842C1 6111843C1

CONNECTOR 6111844C1
WABCO LEFT WHEEL SPEED SNSR(6X4 HAS) / WABCO LEFT WHEEL SPEED SNSR (6X4 IROS/HTB)
(9506D/9506E)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 *M94BQA 18

GY 6111842C1 6111843C1

1 *M94MD

18

GY 6111842C1 6111843C1

2 *M94BRA 18

GY 6111842C1 6111843C1

2 *M94ME

18

GY 6111842C1 6111843C1

* MUTUALY EXCLUSIVE

CONNECTOR 6111844C1
WABCO RR LEFT WHEEL SPEED SENSOR (6X4 NTB) (9506F)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MD] 18

GY

ASSY

2 [R94ME] 18

GY

ASSY

CONNECTOR 6111844C1
WABCO LEFT MODULATOR (9507)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1

3

2

CAV CIRC GAUGE COLOR TERMINAL

1 R94MA 18

GY

ASSY

2 R94MB 18

GY

ASSY

3 R94MC 18

GY

ASSY

CONNECTOR 3919376C1
WABCO LEFT MODULATOR (4X2) / WABCO LEFT MODULATOR
(6X4 HAS) / WABCO LEFT REAR MODULATOR(6X4 HTB) (9507 / 9507A / 9507C)
1 32

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MA 18

GY 3601686C1 3733609C1

2 M94MB 18

GY 3601686C1 3733609C1

3 M94MC 18

GY 3601686C1 3733609C1

CHK
-

D ATE
-

CONNECTOR 3919376C1

CHANGE

REV

REFERENCE

REVISED AND REDRAWN. D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
123

Figure 625 Connector Body Composite (9506), (9506D), (9506E), (9506F), (9507), (9507A), (9507C)

625

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.207. CONNECTOR BODY COMPOSITE (9507A), (9507B), (9507C), (9507K), (9508), P. 124

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO LEFT MODULATOR (9507A)
(LOCATED ON LEFT FRAME RAIL)

1 32

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MA] 18

GY

ASSY

2 [R94MB] 18

GY

ASSY

3 [R94MC] 18

GY

ASSY

CONNECTOR 3919376C1 WABCO LEFT REAR MODULATOR (6X4 IROS/HTB)
(9507B)
1 32

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 *M94MA

18

GY 3601686C1 3733609C1

1 *M94BYA 18

GY 3601686C1 3733609C1

2 *M94MB

18

GY 3601686C1 3733609C1

2 *M94BZA 18

GY 3601686C1 3733609C1

3 *M94MC

18

GY 3601686C1 3733609C1

3 *M94BPA 18

GY 3601686C1 3733609C1

* MUTUALY EXCLUSIVE

CONNECTOR 3919376C1
WABCO LEFT REAR MODULATOR (9507B / 9507K)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1

3

2

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MA] 18

GY

ASSY

2 [R94MB] 18

GY

ASSY

3 [R94MC] 18

GY

ASSY

CONNECTOR 3919376C1
WABCO LEFT REAR MODULATOR (9507C)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

1

3

2

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MA] 18

GY

ASSY

2 [R94MB] 18

GY

ASSY

3 [R94MC] 18

GY

ASSY

CONNECTOR 3919376C1

WABCO RIGHT WHEEL SPEED SENSOR (9508)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

CHK
-

DATE
-

CHANGE
REVISED AND REDRAWN.

REV

R EFER E NC E

D 92447S

CAV CIRC GAUGE COLOR TERMINAL

1 R94MF 18

GY

ASSY

2 R94MH 18

GY

ASSY

CONNECTOR 6111844C1

D R AW N
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SH EE T
124

Figure 626 Connector Body Composite (9507A), (9507B), (9507C), (9507K), (9508)

626

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.208. CONNECTOR BODY COMPOSITE (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C), P. 125

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO RIGHT WHEEL SPEED SNSR (4X2) / WABCO RR RIGHT WHEEL SPEED SNSR (6X4 HTB)
(9508 / 9508F)

WABCO RR REAR RIGHT WHEEL SPEED SNSR
(6X4 HAS) / WABCO RR RIGHT WHEEL SPEED SNSR
(6X4 IROS/HTB) (9508D / 9508E)
* MUTUALY EXCLUSIVE

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MF 18

GY 6111842C1 6111843C1

2 M94MH 18

GY 6111842C1 6111843C1

WABCO RR RIGHT WHEEL SPEED SENSOR (9508D / 9508E / 9508F)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)
1

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 *M94BVA 18

GY 6111842C1 6111843C1

1 *M94MF

18

GY 6111842C1 6111843C1

2 *M94BWA 18

GY 6111842C1 6111843C1

2 *M94MH

18

GY 6111842C1 6111843C1

WABCO RIGHT WHEEL MODULATOR (9509)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

1 32

2
CONNECTOR 3710114C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MF] 18

GY

ASSY

2 [R94MH] 18

GY

ASSY

CONNECTOR 3710132C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94MJ 18

GY

ASSY

2 R94MK 18

GY

ASSY

3 R94ML 18

GY

ASSY

WABCO RR RIGHT MODULATOR (9509A / 9509C)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

1

3

2

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MJ] 18

GY

ASSY

2 [R94MK] 18

GY

ASSY

3 [R94ML] 18

GY

ASSY

CONNECTOR 3710134C1

CHK
-

DATE
-

CHAN GE
REVISED AND REDRAWN.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
125

Figure 627 Connector Body Composite (9508), (9508D), (9508E), (9508F), (9509), (9509A), (9509C)

627

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.209. CONNECTOR BODY COMPOSITE (9509B), (9509P), (9510), (9510A), P. 126

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO RR RIGHT MODULATOR (9509B / 9509P)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

1

3

2

CONNECTOR 3710135C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MJ] 18

GY

ASSY

2 [R94MK] 18

GY

ASSY

3 [R94ML] 18

GY

ASSY

ABS6 PRESSURE SENSOR (9510 / 9510A)
(LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE (6X4)
RIGHT SIDE (4X2))
B C
A

CONNECTOR 1678137C1

CAV CIRC GAUGE COLOR TERMINAL

A R94SZC 18

GY 1651943C1

B R94SVC 18

GY 1651943C1

C R94SH

18

GY 1651943C1

CHK

DATE

CHAN GE

0488 20MAY14 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
126

Figure 628 Connector Body Composite (9509B), (9509P), (9510), (9510A)

628

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.210. CONNECTOR BODY COMPOSITE (9510M), (9511), (9511A), (9512), (9512A), (9513), P. 127

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS6 PRESSURE SENSOR (9510M)
(LOCATED ON LEFT FRAME RAIL, BACK OF CAB)

A

C

B

B

C

A

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N94SZC 16

GY 1661875C1 1661872C1

B N94SVC 16

GY 1661875C1 1661872C1

C N94SH

16

GY 1661875C1 1661872C1

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94SZC 18

GY 1667742C1 1661872C1

B R94SVC 18

GY 1667742C1 1661872C1

C R94SH

18

GY 1667742C1 1661872C1

YAW SENSOR (9511 / 9511A) (LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB), BEHIND CAB CROSSMEMBER (SLEEPER))

BENDIX FR RIGHT WHEEL SPEED SENSOR (9511 / 9511A)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

1

4

3

2

CONNECTOR 3601685C1 BODY LOCK 1684261C1

21
CONNECTOR 1684261C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 N94SAB 18

GY 3601686C1 3601687C1

2 N94SCB 18

GY 3601686C1 3601687C1

3 N94SBB 18

GY 3601686C1 3601687C1

4 N94SDB 18

GY 3601686C1 3601687C1

BENDIX AUTO TRACTION CONTROL (9512)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

CAV CIRC GAUGE COLOR TERMINAL

1 R94BF 16

GY 1680205C1

2 R94BH 16

GY 1680205C1

BENDIX FR LEFT WHEEL SPEED SENSOR (9512 / 9512A)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

12

21

CONNECTOR 3678796C1 BODY LOCK 3518174C1

CAV CIRC GAUGE COLOR TERMINAL

1 N94SJ 16

GY 3679224C1

2 N94SK 16

GY 3679224C1

BENDIX TRAILER MODULATOR (9513)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

CONNECTOR 1684261C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BD 16

GY 1680205C1

2 R94BE 16

GY 1680205C1

BENDIX FR LEFT MODULATOR (9513)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

A

A

B

B

C

C

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N94SM 16

GY 2033819C1 1652325C1

B N94SN 16

GY 2033819C1 1652325C1

C N94SL 16

GY 2033819C1 1652325C1

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BA 16

GY 2033819C1 1652325C1

B R94BB 16

GY 2033819C1 1652325C1

C R94BC 16

GY 2033819C1 1652325C1

CHK

DATE

CHAN GE

REV

R E FE R EN CE

DRAWN

NA ME

-

-

CONN WAS 1667741C1 FORE 92447S

300422
RELEASE NO.

CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

SHEET

R/D 9510M IN CTR CHASSIS HARNESS.

61802Y 12MAR09 AE08058107

127

Figure 629 Connector Body Composite (9510M), (9511), (9511A), (9512), (9512A), (9513)

629

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.211. CONNECTOR BODY COMPOSITE (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516), P. 128

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.
WABCO RSC CONNENCTOR (9514)
(LOCATED ON LEFT FRAME RAIL UNDER CAB)

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
BENDIX FR RIGHT MODULATOR (9514)
(LOCATED ON RIGHT FRAME BY FRONT RAIL AXLE)
A

1 2

CONNECTOR 1686834C1
B C

CONNECTOR 3567225C1

CAV CIRC GAUGE COLOR TERMINAL

1 N94SJ 16

GY

ASSY

2 N94SK 16

GY

ASSY

WABCO AUTO TRACTION CONTROL SOLENOID (9515 / 9515C)
(LOCATED ON CROSSMEMBER BY REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BJ 16

GY 2033819C1 1652325C1

B R94BK 16

GY 2033819C1 1652325C1

C R94BL 16

GY 2033819C1 1652325C1

WABCO AUTO TRACTION CONTROL (9515A / 9515B)
(LOCATED ON CROSSMEMBER AT REAR AXLE)

1 2

1 2

CONNECTOR 3710092C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MM] 18

GY

ASSY

2 [R94MN] 18

GY

ASSY

WABCO AUTO TRACTION CONTROL (9515D)
(LOCATED ON CROSSMEMBER AT REAR AXLE)

CONNECTOR 3710093C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MM] 18

GY

ASSY

2 [R94MN] 18

GY

ASSY

WABCO FR RIGHT MODULATOR (9516)
(LOCATED ON RIGHT FRAME BY FRONT RAIL)

1 2

1 32

CONNECTOR 3710094C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94MM] 18

GY

ASSY

2 [R94MN] 18

GY

ASSY

WABCO FR RIGHT MODULATOR (9516)
(LOCATED ON RIGHT FRAME BY FRONT RAIL)

1 32

CONNECTOR 3710131C1

CAV CIRC GAUGE COLOR TERMINAL

1 [R94BS] 18

GY

ASSY

2 [R94BT] 18

GY

ASSY

3 [R94BU] 18

GY

ASSY

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 R94MJ 18

GY 3601686C1 3733609C1

2 R94MK 18

GY 3601686C1 3733609C1

3 R94ML 18

GY 3601686C1 3733609C1

CONNECTOR 3919376C1

CHK
-

DATE
-

CHANGE

REV

RE FER EN CE

ADDED CONN 3919376C1. D 92447S

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

12MAR09 AE08058107

SH EE T
128

Figure 630 Connector Body Composite (9514), (9515), (9515C), (9515A), (9515B), (9515D), (9516)

630

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.212. CONNECTOR BODY COMPOSITE (9781F), (9782M), (9783M), (9783F), (9784M), P. 129

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRAILER SOCKET 2 (9781F)
(LOCATED AT END OF FRAME - LEFT SIDE)

TRAILER SOCKET 2 (9782M)
(LOCATED AT END OF FRAME - LEFT SIDE)

D

A

C

B

B

C

A

CONNECTOR 1667732C1 BODY LOCK 1667734C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N58T 10

BK 2025425C1 1667735C1

B N56T 10

YL 2025425C1 1667735C1

C N57T 10

LTGN 2025425C1 1667735C1

ISO TRAILER SOCKET (9783M)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

CONNECTOR 3535482C1 BODY LOCK 3535483C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N94T 10

DKBL 1687847C1 0589390C1

B N68T 10

BN 1687847C1 0589390C1

C N70T 10

RD 1687847C1 0589390C1

D N72V 12

DKBL 2033816C1 0589390C1

TRAILER SOCKET 2 (9783F)
(LOCATED AT END OF FRAME - LEFT SIDE)

B A

CONNECTOR 2031522C1 BODY LOCK 2033927C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A N94T

10

DKBL 2031531C1 2025427C1

B N94TA 10

YL 2031531C1 2025427C1

CONNECTOR 1667732C1

A

BODY LOCK 1667734C1

B

C

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A# N58U 10

BK 2025425C1 1667732C1

A* N58T 10

BK 2025425C1 1667732C1

B# N56U 10

YL 2025425C1 1667732C1

B* N56T 10

YL 2025425C1 1667732C1

C# N57U 10

LTGN 2025425C1 1667732C1

C* N57T 10

LTGN 2025425C1 1667732C1

* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF

TRAILER SOCKET 1 (9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)

D C B A

CONNECTOR 3535482C1 BODY LOCK 3535483C1

CHK

DATE

CHAN GE

CNA1 28OCT09 INITIAL RELEASE.

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A# N94U 10

DKBL 1687847C1 0589390C1

A* N94T 10

YL 1687847C1 0589390C1

B# N68U 10

BN 1687847C1 0589390C1

B* N68T 10

RD 1687847C1 0589390C1

C# N70T 10

RD 1687847C1 0589390C1

C* N70U 10

RD 1687847C1 0589390C1

D N72V 12

DKBL 2033816C1 0589391C1

REV

R E FE R EN CE

A 61802Y

* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF

DRAWN
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
129

Figure 631 Connector Body Composite (9781F), (9782M), (9783M), (9783F), (9784M)

631

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.213. CONNECTOR BODY COMPOSITE (9519), (9520), (9521), (9522), (9523), (9524), (9525), (9526), P. 130

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

CHAPTER 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO FR LEFT MODULATOR (9519)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

BENDIX 6S/6M L FR REAR MOD (HTB) (9520)

1

3

2

A

CONNECTOR 1686834C1

BODY LOCK 1664408C1

B

C

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MA 18

GY 3601686C1 3733609C1

2 M94MB 18

GY 3601686C1 3733609C1

3 M94MC 18

GY 3601686C1 3733609C1

BENDIX 6S/6M L FR REAR WHL SPEED SNSR (HTB) (9521)

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A

R94BA

16

GY 2033819C1 1652325C1

B

R94BB

16

GY 2033819C1 1652325C1

C

R94BC

16

GY 2033819C1 1652325C1

BENDIX 6S/6M L RR REAR MOD (HTB) (9522)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

R94BD

16

GY 1680205C1

2

R94BE

16

GY 1680205C1

A

CONNECTOR 1686834C1

BODY LOCK 1664408C1

B

C

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A

R94BY

16

GY 2033819C1 1652325C1

B

R94BZ

16

GY 2033819C1 1652325C1

C

R94BP

16

GY 2033819C1 1652325C1

BENDIX 6S/6M L RR REAR WHL SPEED SNSR (HTB) (9523)

BENDIX 6S/6M R RR REAR MOD (HTB) (9524)

21
CONNECTOR 1684261C1 BODY LOCK 1684263C1

A

CONNECTOR 1686834C1

BODY LOCK 1664408C1

B

C

CAV CIRCUIT GAUGE COLOR TERMINAL

1

R94BQ

16

GY 1680205C1

2

R94BR

16

GY 1680205C1

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A

R94BS

16

GY 2033819C1 1652325C1

B

R94BT

16

GY 2033819C1 1652325C1

C

R94BU

16

GY 2033819C1 1652325C1

BENDIX 6S/6M R RR REAR WHL SPEED SNSR (HTB) (9525)

BENDIX 6S/6M R FR REAR MOD (HTB) (9526)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

R94BV

16

GY 1680205C1

2

R94BW

16

GY 1680205C1

A

CONNECTOR 1686834C1

BODY LOCK 1664408C1

B

C

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLV

A

R94BJ

16

GY 2033819C1 1652325C1

B

R94BK

16

GY 2033819C1 1652325C1

C

R94BL

16

GY 2033819C1 1652325C1

CHK
-

DATE

CHAN GE

-

ADDED BODY LOCK NO

TO R/D 9520 TO 9526.

REV

R E FE R EN CE

E 92447S

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
130

Figure 632 Connector Body Composite (9519), (9520), (9521), (9522), (9523), (9524), (9525), (9526)

632

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.214. CONNECTOR BODY COMPOSITE (9527), (9528), (9529), (9532), (9534), (9535), (9536), (9537), P. 131

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

BENDIX 6S/6M R FR REAR WHL SPEED SNSR (HTB) (9527)

WABCO 6S/6M LFR REAR MOD (HTB) (9528)

21

CONNECTOR 1684261C1

CAV CIRCUIT GAUGE COLOR TERMINAL

1

R94BF

16

GY 1680205C1

2

R94BH

16

GY 1680205C1

WABCO 6S/6M LFR REAR WHL SPEED SNSR (HTB) (9529)

1

3

2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MA 18

GY 3601686C1 3733609C1

2 M94MB 18

GY 3601686C1 3733609C1

3 M94MC 18

GY 3601686C1 3733609C1

WABCO 6S/6M R RR REAR MOD (HTB) (9532)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MD 18

GY 6111842C1 6111843C1

2 M94ME 18

GY 6111842C1 6111843C1

WABCO 6S/6M R FR REAR MOD (HTB) (9534)

1

3

2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94BSA 18

GY 3601686C1 3733609C1

2 M94BTA 18

GY 3601686C1 3733609C1

3 M94BUA 18

GY 3601686C1 3733609C1

WABCO 6S/6M R FR REAE WHL SPEED SNSR (HTB) (9535)

1

3

2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94MJ 18

GY 3601686C1 3733609C1

2 M94MK 18

GY 3601686C1 3733609C1

3 M94ML 18

GY 3601686C1 3733609C1

WABCO 6S/6M L RR REAR MOD (HTB) (9536)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M94MF 18

GY 6111842C1 6111843C1

2 M94MH 18

GY 6111842C1 6111843C1

WABCO 6S/6M L RR REAR WHEEL SPEED SNSR (HTB) (9537)

1

3

2

CONNECTOR 3919376C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLV

1 M94BYA 18

GY 3601686C1 3733609C1

2 M94BZA 18

GY 3601686C1 3733609C1

3 M94BPA 18

GY 3601686C1 3733609C1

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M94BQA 18

GY 6111842C1 6111843C1

2 M94BRA 18

GY 6111842C1 6111843C1

CHK

DATE

CHAN GE

012 22NOV12 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 91749K

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
131

Figure 633 Connector Body Composite (9527), (9528), (9529), (9532), (9534), (9535), (9536), (9537)

633

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.215. CONNECTOR BODY COMPOSITE (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612), (9613), P. 132

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

WABCO 6S/6M R RR REAR WHEEL SPEED SNSR (HTB) (9538)

BENDIX RR LEFT WHEEL SPEED SENSOR (9601D)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

CONNECTOR 6111844C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

1 M94BVA 18

GY 6111842C1 6111843C1

2 M94BWA 18

GY 6111842C1 6111843C1

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BQ 16

GY 1680205C1

2 R94BR 16

GY 1680205C1

BENDIX LEFT REAR MODULATOR (9602B)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
A
B CONNECTOR 1686834C1 BODY LOCK 1664408C1
C

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BY 16

GY 2033819C1 1652325C1

B R94BZ 16

GY 2033819C1 1652325C1

C R94BP 16

GY 2033819C1 1652325C1

BENDIX RR RIGHT MODULATOR (9604A)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

A B C

BENDIX RR RIGHT WHEEL SPEED SENSOR (9603D)
(LOCATED ON RIGHT FRAME RAIL BY REAR AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BV 16

GY 1680205C1

2 R94BW 16

GY 1680205C1

BENDIX FR RIGHT WHEEL SPEED SENSOR (9611)
(LOCATED ON RIGHT FRAME RAIL BY FRONT AXLE)

21

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BS 16

GY 2033819C1 1652325C1

B R94BT 16

GY 2033819C1 1652325C1

C R94BU 16

GY 2033819C1 1652325C1

BENDIX FR LEFT WHEEL SPEED SENSOR (9612)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

21

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BF 16

GY 1680205C1

2 R94BH 16

GY 1680205C1

BENDIX FR LEFT MODULATOR (9613)
(LOCATED ON LEFT FRAME BY FRONT RAIL AXLE)

A B C

CONNECTOR 1684261C1 BODY LOCK 1684263C1

CAV CIRC GAUGE COLOR TERMINAL

1 R94BD 16

GY 1680205C1

2 R94BE 16

GY 1680205C1

CHK

DATE

C HA N GE

012 22NOV12 REVISED AND REDRAWN.

REV

R E FE R EN CE

D 91749K

CONNECTOR 1686834C1 BODY LOCK 1664408C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R94BA 16

GY 2033819C1 1652325C1

B R94BB 16

GY 2033819C1 1652325C1

C R94BC 16

GY 2033819C1 1652325C1

D R AW N
300422
RELEASE NO.
61802Y

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
132

Figure 634 Connector Body Composite (9538), (9601D), (9602B), (9603D), (9604A), (9611), (9612), (9613)

634

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.216. CONNECTOR BODY COMPOSITE (9614), (9635), (9715F), (9715M), (9716M), (9716F), P. 133
Figure 635 Connector Body Composite (9614), (9635), (9715F), (9715M), (9716M), (9716F)
635

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.217. CONNECTOR BODY COMPOSITE (9718), (9736), (9737), (9737A), (9768), (9769M), P. 134
Figure 636 Connector Body Composite (9718), (9736), (9737), (9737A), (9768), (9769M)
636

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.218. CONNECTOR BODY COMPOSITE (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1), P. 135

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

J1939 CENTER CHASSIS TO FWD CHASSIS (9770M / 9770F)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)

A

CONNECTOR 1667741C1

B

BODY LOCK 1667771C1

C

CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A* M5UB(+) 18 YL 1661875C1 3568570C1

A* M5UH(+) 18 YL 1661875C1 3568570C1

B PLUG

-

-

2025431C1

-

C M5UB(-) 18 GN 1661875C1 3568570C1

B* M5UH(-) 18 GN 1661875C1 3568570C1

* MUTUALLY EXCLUSIVE

A

B

CONNECTOR 1667740C1

BODY LOCK 1667771C1

C

CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A N5UB(+) 18 YL 1667742C1 3568570C1

B PLUG

-

-

-

2025431C1

C N5UB(-) 18 GN 1667742C1 3568570C1

21

IDLE CONTROL TEMP SENSOR (9773/9773A/9773B)
(LOCATED ON LEFT FRAME RAIL)
CONNECTOR 3518182C1 BODY LOCK 3518184C1

CAV CIRC GAUGE COLOR TERMINAL

1 R41-G 16

TN 3518963C1

2 R41AA 16

TN 3518963C1

DAYCAB TRAILER SOCKET # 2 (9779F)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)
A B C
CONNECTOR 1667732C1 BODY LOCK 1667734C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A* N58U 10

BK 2025425C1 1667735C1

A# N58T 10

BK 2025425C1 1667735C1

B* N56U 10

YL 2025425C1 1667735C1

B# N56T 10

YL 2025425C1 1667735C1

C* N57U 10

LTGN 2025425C1 1667735C1

C# N57T 10

LTGN 2025425C1 1667735C1

* TRAILER SOCKET W/ BOC & EOF # TRAILER SOCKET W/ BOC

TRAMEC TRAILER SOCKET #12 (9779F1)
(LOCATED AT BOTTOM OF DASH PANEL - LEFT SIDE)

CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE

A

A N58T 10 BK 2025425C1 1667735C1

B

B N56T 10 YL 2025425C1 1667735C1

C N57T 10 LTGN 2025425C1 1667735C1 C

CONNECTOR 1667732C1 BODY LOCK 1667734C1

CHK

DATE

CHAN GE

0486 23OCT12 MOVED R/D 9770M/F,

9773/A/B,9779F FROM SH 134.

REV

R E FE R EN CE

C 91708E

DRAWN
300422
RELEASE NO.
61802Y

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

12MAR09 AE08058107

SHEET
135

Figure 637 Connector Body Composite (9770M), (9770F), (9773), (9773A), (9773B), (9779F), (9779F1)

637

ELECTRICAL CIRCUIT DIAGRAM MANUAL
14.219. CONNECTOR BODY COMPOSITE (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F), P. 136
Figure 638 Connector Body Composite (9780), (9780M) (9780M1), (9781F), (9782M), (9783M), (9783F)
638

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.220. CONNECTOR BODY COMPOSITE (9784M), (9789F), (9789FA), (9790M), (9790MA), P. 137

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 14

CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

TRAILER SOCKET 1 (9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)
D C B A

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A# N94U 10

DKBL 1687847C1 0589390C1

A* N94T 10

YL 1687847C1 0589390C1

B# N68U 10

BN 1687847C1 0589390C1

B* N68T 10

RD 1687847C1 0589390C1

C# N70T 10

RD 1687847C1 0589390C1

C* N70U 10

RD 1687847C1 0589390C1

D N72V 12

DKBL 2033816C1 0589391C1

CONNECTOR 3535482C1 BODY LOCK 3535483C1

* W/ TRAILER SOCKET DAYCAB # W/ TRAILER SOCKET DAYCAB & EOF

TRAILER SOCKET 2 (*9789F / @9789FA) (LOCATED AT END OF FRAME - LEFT SIDE)

A B C
CONNECTOR 1667732C1 BODY LOCK 1667734C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R58W 10

BK 2025425C1 1667735C1

B R56W 10

YL 2025425C1 1667735C1

C R57W 10

LTGN 2025425C1 1667735C1

* TRAILER SOCKET (4X2) @ TRAILER SOCKET (6X4)

TRAILER SOCKET 1 (4X2) (*9790M / @9790MA)
(LOCATED AT END OF FRAME - LEFT SIDE)

C B A
CONNECTOR 1667733C1 BODY LOCK 1667734C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R70W 10

RD 1667737C1 1667735C1

B R68W 10

BN 1667737C1 1667735C1

C R94W 10

DKBL 1667737C1 1667735C1

* TRAILER SOCKET (4X2) @ TRAILER SOCKET (6X4)

CHK

DATE

CHAN GE

0486 23OCT12 MOVED CONN 9784M,

FROM SH 136.

REV

R E FE R EN CE

B 91708E

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
137

Figure 639 Connector Body Composite (9784M), (9789F), (9789FA), (9790M), (9790MA)

639

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.221. CONNECTOR BODY COMPOSITE (9800F), (9800M), P. 138

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

13

CONNECTION TO REAR / CENTER CHASSIS HARNESS

(9800F / 9800M)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

1

1

13

24

12

12 24

CONNECTOR 3558022C1 BODY LOCK 3558056C1

CAV

CIR

GAUGE COLOR TERMINAL SEAL/SLEEVE

1* R71BA

12

OR 3559037C1 3575783C1

1* R71BA

12

WH 3559037C1 3575783C1

2

R56A

14

OR 3559037C1 3575783C1

3

R57A

14

OR 3559037C1 3575783C1

4

R68A

14

BN 3559037C1 3575783C1

5* R10-G

12

WH 3559037C1 3575783C1

5* R10-G

16

WH 3559037C1 3509903C1

6*

R32A

18

TN 3559036C1 3509903C1

6*

R32

18

TN 3559036C1 3509903C1

7*

R9A

18

GY 3559036C1 3509903C1

7*

R9

18

GY 3559036C1 3509903C1

7*

R9C

18

GY 3559036C1 3509903C1

8

R32

18

TN 3559036C1 3509903C1

9

R49

18

GY 3559036C1 3509903C1

10* R49-GC

18

WH 3559036C1 3509903C1

10* R49-G

18

WH 3559036C1 3509903C1

11

R49A

18

GY 3559036C1 3509903C1

12 R58AC

16

BN 3559037C1 3509903C1

13@ R94BA

16

GY 3559037C1 3509903C1

13# [R94MA] 18

GY 3559036C1 3509903C1

14@ R94BB

16

GY 3559037C1 3509903C1

14# [R94MB] 18

GY 3559036C1 3509903C1

15@ R94BC

16

GY 3559037C1 3509903C1

15# [R94MC] 18

GY 3559036C1 3509903C1

16@ R94BD

16

GY 3559037C1 3509903C1

16# [R94MD] 18

GY 3559036C1 3509903C1

17@ R94BE

16

GY 3559037C1 3509903C1

17# [R94ME] 18

GY 3559036C1 3509903C1

18@ R94BF

16

GY 3559037C1 3509903C1

18# [R94MF] 18

GY 3559036C1 3509903C1

19@ R94BH

16

GY 3559037C1 3509903C1

19# [R94MH] 18

GY 3559036C1 3509903C1

20@ R94BJ

16

GY 3559037C1 3509903C1

20# [R94MJ] 18

GY 3559036C1 3509903C1

21@ R94BK

16

GY 3559037C1 3509903C1

21# [R94MK] 18

GY 3559036C1 3509903C1

22@ R94BL

16

GY 3559037C1 3509903C1

22# [R94ML] 18

GY 3559036C1 3509903C1

23@ R94BM

16

GY 3559037C1 3509903C1

23# [R94MM] 18

GY 3559036C1 3509903C1

24@ R94BN

16

GY 3559037C1 3509903C1

24# [R94MN] 18

GY 3559036C1 3509903C1

CONNECTOR 3558026C1 BODY LOCK 3558056C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 N71BA 14

OR 3559035C1 3575783C1

2 N56A

14

OR 3559035C1 3575783C1

3 N57A

14

OR 3559035C1 3575783C1

4 N68A

14

BN 3559035C1 3575783C1

5 N10-G 12

WH 3559035C1 3575783C1

6 N32A

18

TN 3509874C1 3509903C1

7 N9BF

18

GY 3509874C1 3509903C1

8

N32

18

TN 3509874C1 3509903C1

9

N49

18

GY 3509874C1 3509903C1

10 N49-G 18

WH 3509874C1 3509903C1

11 N49A

18

GY 3509874C1 3509903C1

12 PLUG

-

-

3532129C1

-

13 N94BA 16

GY 3559035C1 3509903C1

14 N94BB 16

GY 3559035C1 3509903C1

15 N94BC 16

GY 3559035C1 3509903C1

16 N94BD 16

GY 3559035C1 3509903C1

17 N94BE 16

GY 3559035C1 3509903C1

18 N94BF 16

GY 3559035C1 3509903C1

19 N94BH 16

GY 3559035C1 3509903C1

20 N94BJ 14

GY 3559035C1 3509903C1

21 N94BK 16

GY 3559035C1 3509903C1

22 N94BL 14

GY 3559035C1 3509903C1

23 N94BM 16

GY 3559035C1 3509903C1

24 N94BN 16

GY 3559035C1 3509903C1

* MUTUALLY EXCLUSIVE @ W/ BENDIX ABS # W/ WABCO ABS

CHK
-

DATE

CHAN GE

-

ADDED LONESTAR IN

TITLE. WAS SHEET 131.

REV

R E FE R EN CE

A 75116N

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
138

Figure 640 Connector Body Composite (9800F), (9800M)

640

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.222. CONNECTOR BODY COMPOSITE (9801M), (9801F), P. 139

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

CENTER / REAR PROGNOSTICS & DIAGNOSTICS (9801M / 9801F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

A B CDEFG H S RPNMLK J
CONNECTOR 3533852C1

H GFEDCB A J KLMNPR S
CONNECTOR 3533853C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N108VB

16

TN 3534162C1 3535428C1

B N107-GC 18

TN 3535303C1 3535424C1

C

N107C

18

TN 3535303C1 3535424C1

D

N108F

18

TN 3535303C1 3535424C1

E

N108E

18

TN 3535303C1 3535424C1

F

N108D

18

TN 3535303C1 3535424C1

G

N108C

18

TN 3535303C1 3535424C1

H

N107B

18

TN 3534162C1 3535427C1

J N108ZB

16

TN 3534162C1 3535428C1

K

N22ZB

18

TN 3535303C1 3535424C1

L

N22VB

18

TN 3535303C1 3535424C1

M

N22B

18

TN 3535303C1 3535424C1

N

N22ZC

18

TN 3535303C1 3535424C1

P

N22VC

18

TN 3535303C1 3535424C1

R

N22C

18

TN 3535303C1 3535424C1

S N107-GB 18

TN 3534162C1 3535427C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R108VB

16

TN 3534160C1 3535428C1

B R107-GC 18

TN 3535305C1 3535424C1

C

R107C

18

TN 3535305C1 3535424C1

D

R108F

18

TN 3535305C1 3535424C1

E

R108E

18

TN 3535305C1 3535424C1

F* R108D

18

TN 3535305C1 3535424C1

F# R108DA

18

TN 3535305C1 3535424C1

G* R108C

18

TN 3535305C1 3535424C1

G# R108CA

18

TN 3535305C1 3535424C1

H

R107B

18

TN 3534160C1 3535427C1

J R108ZB

16

TN 3534160C1 3535428C1

K

R22ZB

20

TN 3535304C1 3535423C1

L

R22VB

20

TN 3535304C1 3535423C1

M

R22B

20

TN 3535304C1 3535423C1

N

R22ZC

20

TN 3535304C1 3535423C1

P

R22VC

20

TN 3535304C1 3535423C1

R

R22C

20

TN 3535304C1 3535423C1

S R107-GD 18

TN 3534160C1 3535427C1

* W/ SLACK ADJUSTER SENSOR 4X2 # W/ SLACK ADJUSTER SENSOR 6X4

CHK

DATE

CHAN GE

0486 04JAN12 ADDED LONESTAR IN

TITLE. WAS SH 132.

REV

R E FE R EN CE

A 75116N

DRAWN
310698
RELEASE NO.
75116N

NA ME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D ATE

PART NO.

20NOV10 AE08058107

SHEET
139

Figure 641 Connector Body Composite (9801M), (9801F)

641

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.223. CONNECTOR BODY COMPOSITE (9811), (9812), (9813), P. 140

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

FRONT AXLE TEMP SENDER (9811)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

B A
CONNECTOR 0587568C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R32

18

TN 0587576C1 1652325C1

B R9C

18

GY 0587576C1 1652325C1

REAR AXLE TEMP (6X4) SENDER (9812)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

B A
CONNECTOR 0587568C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R32A 18

TN 0587576C1 1652325C1

B R9B

18

GY 0587576C1 1652325C1

REAR AXLE TEMP SENDER (4X2) (9813)
(LOCATED ON LEFT FRAME RAIL BY REAR AXLE)

B A
CONNECTOR 0587568C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R32A 18

TN 0587576C1 1652325C1

B

R9

18

GY 0587576C1 1652325C1

CHK
-

D ATE

CHANGE

-

ADDED LONESTAR IN

TITLE. WAS SH 133.

REV

RE FER ENC E

A 75116N

D R AW N
310698
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

20NOV10 AE08058107

SHEET
140

Figure 642 Connector Body Composite (9811), (9812), (9813)

642

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.224. CONNECTOR BODY COMPOSITE (9814), (9815), (9816), P. 141

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

6X4 FORWARD REAR AXLE DIFF LOCKED INDICATOR SWITCH (9814)
(LOCATED ON FRONT OF FORWARD REAR AXLE)

A B
CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A* R49A

18

GY 0587578C1 1652325C1

A#

R49

18

GY 0587578C1 1652325C1

B* R49-GB 18

WH 0587578C1 1652325C1

B# R49-G

18

WH 0587578C1 1652325C1

* W/ TWO DIFF LOCK WARN LIGHT (6X4) # W/ ONE DIFF LOCK WARN LIGHT(6X4) W/ TAG

6X4 REAR REAR AXLE DIFF LOCKED INDICATOR SWITCH
(9815) (LOCATED ON FRONT OF REAR REAR AXLE)

A B
CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

R49

18

GY 0587578C1 1652325C1

B* R49-G

18

WH 0587578C1 1652325C1

B# R49-GA 18

WH 0587578C1 1652325C1

* W/ ONE DIFF LOCK WARN LIGHT # W/ TWO DIFF LOCK WARN LIGHT

4X2 REAR AXLE DIFF LOCKED INDICATOR SWITCH
(9816) (LOCATED ON FRONT OF REAR AXLE)

A B
CONNECTOR 0587567C91

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A

R49

18

GY 0587578C1 1652325C1

B R49-G 18

WH 0587578C1 1652325C1

CHK

DATE

CHANGE

0486 04JAN12 ADDED LONESTAR IN

TITLE. WAS SH 134.

REV

RE FER EN CE

A 75116N

DRAWN
310698
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DAT E

PART NO.

20NOV10 AE08058107

SH EE T
141

Figure 643 Connector Body Composite (9814), (9815), (9816)

643

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.225. CONNECTOR BODY COMPOSITE (9830), (9832), (9865F), (9865M), P. 142

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

REAR LOAD INDICATOR (9830 - 4X2) (9832 - 6X4)
(LOCATED ON REAR SUSPENSION AIR BAG: LEFT SIDE - 6X4 RIGHT SIDE 4X2)

B C
A
CONNECTOR 1678137C1

CAV CIRC GAUGE COLOR TERMINAL

A R109B 18

GY 1651943C1

B R106B 18

GY 1651943C1

C R61B

18

GY 1651943C1

LOAD INDICATOR CENTER CHASSIS / REAR CHASSIS (9865F / 9865M)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

A B C

CONNECTOR 1667740C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A N109B 18

GY 1667742C1 1661872C1

B N106B 18

GY 1667742C1 1661872C1

C N61B

18

GY 1667742C1 1661872C1

A B C

CONNECTOR 1667741C1 BODY LOCK 1667771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R109B 18

GY 1661875C1 1661872C1

B R106B 18

GY 1661875C1 1661872C1

C R61B

18

GY 1661875C1 1661872C1

CHK

D ATE

CHANGE

0486 04JAN12 ADDED LONESTAR IN

TITLE. WAS SH 135.

REV

RE FER ENC E

A 75116N

D R AW N
310698
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

20NOV10 AE08058107

SHEET
142

Figure 644 Connector Body Composite (9830), (9832), (9865F), (9865M)

644

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.226. CONNECTOR BODY COMPOSITE (9900), (9901), (9902), P. 143

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

LEFT SIDE AIR DRYER (9900)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

B

B

A

A

CONNECTOR 1673790C1 BODY LOCK 1673791C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

N39

16

GY 2033819C1 1652325C1

B N39-G 16

WH 2033819C1 1652325C1

* W/CUSTOMER SUPPLIED LIGHTS

CONNECTOR 1671610C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

N39

16

GY 2033819C1 1652325C1

B N39-G 16

WH 2033819C1 1652325C1

CUSTOMER SUPPLIED LIGHTS (9900)
(LOCATED ON LEFT FRAME RAIL)

B

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A R10-GP 16

WH 2033819C1 1652325C1

A

B R58AC

16

BN 2033819C1 1652325C1

CONNECTOR 1671610C1 BODY LOCK 1671608C1

LEFT SIDE DUAL AIR DRYER (9901)
(LOCATED ON LEFT FRAME RAIL BEHIND DAYCAB UNDER SLEEPER)

A B
CONNECTOR 0587567C91

CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

A

N39

16

GY 0587577C1 1652325C1

B N39-G 16

WH 0587577C1 1652325C1

LEFT SIDE AIR DRYER (9902)
(LOCATED ON LEFT FRAME RAIL BY AIR DRYER)
B

A
CONNECTOR 1673790C1 BODY LOCK 1673791C1

CAV CIR GAUGE COLOR TERMINAL SEAL/SLV

A

N39

16

GY 2033819C1 1652325C1

B N39-G 16

WH 2033819C1 1652325C1

CHK
-

DATE

CHANGE

REV

RE FER ENC E

-

SH WAS 136, ADDED:

A 75116N

9900, LONESTAR. MOVED 9902 ON SH 144.

DRAWN
310698
RELEASE NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

DATE

PART NO.

20NOV10 AE08058107

SH EE T
143

Figure 645 Connector Body Composite (9900), (9901), (9902)

645

ELECTRICAL CIRCUIT DIAGRAM MANUAL

14.227. CONNECTOR BODY COMPOSITE (9902), (9911), (9912), P. 144

NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF NAVISTAR, INC.

ELECTRICAL CIRCUIT CDH IAAGPRTAEMR 14
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN

ABS TRAILER SOCKET/ AUX TRAILER SOCKET/ EOF TRAILER SOCKET (9902)
(LOCATED ON BACK OF CAB AND END OF FRAME)

BROWN GREEN
RED

WHITE BLACK YELLOW
BLUE

FRONT AXLE TEMP SENDER (9911)
(LOCATED ON LEFT FRAME RAIL BY FORWARD REAR AXLE)

B A
CONNECTOR 0587568C91

A CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A R32

18

TN 0587576C1 1652325C1

B R9C

18

GY 0587576C1 1652325C1

REAR AXLE TEMP SENDER (9912)
(LOCATED ON LEFT FRAME RAIL BY REAR REAR AXLE)

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

B

A R32A 18

TN 0587576C1 1652325C1

B R9B

18

GY 0587576C1 1652325C1

A

CONNECTOR 0587568C91

CHK

D AT E

C HA N GE

0486 04JAN12 INITIAL RELEASE.

REV

REFERENCE

A 75116N

D RA WN
310698
R EL EAS E NO.
75116N

NAME
CIRCUIT DIAGRAM, PROSTAR, LONESTAR

D AT E

PART NO.

20NOV10 AE08058107

SHEE T
144

Figure 646 Connector Body Composite (9902), (9911), (9912)

646