Specification sheet (template) S-6569

Specification sheet (template)

Jack Greenaway

template - Cummins

generator set, auto/ manual and remote start/stop ... Genset, Load connected to Utility, Manual Mode, Stop. Mode and Auto Mode. LCD display.

S-6569

4B3.3 para arrendamiento | Cummins Inc.

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S-6569

Specification sheet
Rental Product Specifications 4B3.3 series engine

Description

This Cummins® commercial generator set is a fully integrated power generation system, providing optimum performance, reliability, and versatility for stationary Standby and Prime Power duty applications.
Features
Cummins medium-duty engine - Rugged 4-cycle industrial diesel engine delivers reliable power and fast response to load changes.

Cooling system - Standard Integral set-mounted radiator system, designed and tested for rated ambient temperatures, simplifies facility design requirements for rejected heat.
Control system - The PowerStart® electronic control is standard equipment for 50 Hz and 60 Hz products. It provides total genset system integration, including auto remote start/stop, precise frequency and voltage regulation, alarm and status message display.

Alternator - Low reactance 2/3 pitch windings; low waveform distortion with non-linear loads, fault clearing short-circuits capability, and class H insulation.

Warranty - Backed by a comprehensive warranty and worldwide distributor network.
Rental Genset features-
· Genset lifting from chassis · Exclusive heavy duty drag bars on both sides of
chassis · External fuel filling with LED based fuel Indicator · Battery Isolator · Single Point lifting from enclosure · Fuel system with 3 way valve

For more information contact your local Cummins distributor or visit power.cummins.com
©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working for you." are trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-6569 (06/21)

Model C44D5R C66D5R C40D6R C60D6R

Standby rating kW (kVA) 35 (44) 53 (66) 40 (50) 60 (75)

Prime rating kW (kVA) 32 (40) 48 (60) 36 (45) 55 (68)

Emissions compliance EU Stage IIIA EU Stage IIIA EPA Tier 3 EPA Tier 3

Data sheets D-6566 D-6568 D-6565 D-6567

Frequency (Hz) 50 50 60 60

Generator set specifications
Governor regulation class Voltage regulation, no load to full load Random voltage variation Frequency regulation Random frequency variation Radio frequency emissions compliance
Engine specifications
Design Bore Stroke Displacement Cylinder block Battery capacity Battery charging alternator Starting voltage Fuel system Fuel filter Air cleaner type Lube oil filter type(s) Standard cooling system* *Open genset at 12.7 mm HO restriction
Alternator specifications
Design Stator Rotor Insulation system Standard temperature rise Exciter type Phase rotation Alternator cooling AC waveform Total Harmonic Distortion (THDV) Telephone Influence Factor (TIF) for 60 Hz Telephone Harmonic Factor (THF) for 50 Hz

ISO8528 G2 ± 0.63% ± 0.50% 6% Droop for 50 Hz and Isochronous for 60 Hz ± 0.195% BS EN61000-6-4/BS EN61000-6-2
4 cycle, in-line, turbocharged after-cooled 95 mm (3.75 in.) 115 mm (4.53 in.) 3.3 L (199 in3) Cast iron, 4 cylinder 65 AH 37 Amp 12 Volt Direct injection Spin on fuel filters with water separator Dry replaceable element with restriction indicator Spin on full flow filter 131 ºF (55 ºC) ambient radiator
Brushless, single bearing, revolving field 2/3 pitch winding Single bearing, flexible disc coupling Class H Standby 50/60 Hz 163 ºC/27 ºC ambient Self-excited A (U), B (V), C (W) Direct drive centrifugal fan No load <2%. Non distorting balanced linear load <5% < 50% per NEMA MG1-22.43 < 2%

Available voltages
50 Hz line line / line - neutral

1-Phase

60 Hz line line / line - neutral

1-Phase

· 380/220

· 190/110

· 240

· 380/220

· 190/110

· 240

· 400/230

· 200/115

· 230

· 400/230

· 200/115

· 230

· 416/240

· 208/120

· 220

· 416/240

· 208/120

· 220

· 440/255

· 220/127

· 480/277

· 230/132 · 240/139

*Note: Some voltages may not be available on all models - consult factory for availability.

Generator set options
Engine · Thermo-statically controlled
coolant heater · Heavy duty air cleaner
Fuel Tank Options · 12hrs. dual wall fuel tank · 24hrs. single wall fuel tank · 24hrs. dual wall fuel tank
Alternator · Main Generator heater · PMG

Generator set · Battery charger · Circuit breaker (4 Pole)
Control Panel · DeepSea Controller model
6120MKIII · ComAp Controller model IL3-
MRS16 · DEIF Controller model SGC420
Warranty 1 year unlimited prime application warranty

Other Accessories
· Quick connector Powersafe box with Mating connector
· Quick connector Powersafe box without mating connector
· Quick connector Individual panel connector with mating connector
· Quick connector Individual panel connector without mating connector.

Control system PS0600 Standard Controller
Generator set control PowerStart 600 The PowerStart control is a microprocessor-based generator set monitoring and control system. The control provides a simple operator interface to the generator set, auto/ manual and remote start/stop control and shutdown fault indication. The integration of all control functions into a single control provides enhanced reliability and performance compared to conventional generator set control systems. This control has been designed and tested to meet the harsh environment in which gensets are typically applied. · The PowerStart generator set control is suitable for
use on a wide range of generator sets in nonparalleling applications. It is suitable for use with reconnectable or non-reconnectable generators, can be configured for either 50 Hz or 60 Hz and voltage and power connection from 190-600 VAC line-to-line. · This control includes an intuitive operator interface that allows for complete genset control as well as system metering, fault annunciation, maintenance alarm, over imbalance current, configuration and diagnostics. The interface includes seven generator set status LED lamps with both internationally accepted symbols and English text to comply with customer needs. The interface also includes an LED backlit LCD display with tactilefeel soft-switches for easy operation and screen navigation. The manual/auto/stop switch function is integrated into the interface panel. · All data on the control can be viewed by scrolling through screens with the navigation keys. The control displays the current active fault and a timeordered history of the five previous faults. · Power for this control is derived from the generator set starting batteries and functions over a voltage range from 8VDC to 16 VDC.
Major Features
Integrated 128x64 Pixel monochrome graphic
LCD Display
12 and 24V battery operation Genset monitoring-monitor status of all critical
engine and alternator functions
Digital genset metering (AC and DC) Genset battery monitoring system to warn
against a weak battery connection
Configurable for single phase or three phase or
split phase AC metering
Engine starting includes solid state output to
operate external relay to start the engine, fuel
shut off (FSO) and glow Plug
Genset Protection: protects engine and alternator
Real time clock for fault and event stamping Fuel level measurement using 4-20mA input
sensor

Exerciser clock and time of delay start/stop initiate a test without load Maintenance due alarm based on engine running time
and real time clock Auto Main Failure (AMF) Provides load transfer
operation in open transition mode AMF Test with or without load options Utility Voltage monitoring and protection Remote start capability in Auto mode Advanced service ability using InpowerTM a PC based
Software service tool Modbus interface for interconnecting to customer
PLC/BMS Configurable Inputs and Outputs Environmental protection: The Control is designed for
reliable operation in harsh environment Warranty and service backed by a comprehensive
warranty and worldwide distributor service network Certification-suitable for use on generator sets that are
designed, manufactured, tested and certified relevant ISO, IEC and CE standards.
Base control functions
LED INDICATING LAMPS
For Genset Running, Remote Start, AMF Test Active, Genset Shutdown, Warning, Load connected to Genset, Load connected to Utility, Manual Mode, Stop Mode and Auto Mode.
LCD display 128 x 64 Pixel Monochrome Graphics display
OPERATION INTERFACE
Six tactile-feel soft switches for LCD navigation, genset operation and control setup. These switches are indicated by internationally accepted symbols and English text.
OPERATOR ADJUSTMENTS
The LCD includes provisions for necessary set up and adjustment functions.
Data Log includes engine run time and controller on time Fault History.
Provides a record of the most recent fault Condition with Engine run time stamp, RTC stamp and occurrences
Up to 5 events are stored in the control non-volatile memory.
Voltage selection Frequency selection Genset and Utility AC Meter Calibration

For more information contact your local Cummins distributor or visit power.cummins.com

©2017 Cummins Inc. All rights reserved. Cummins is a registered trademark of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our energy working for you." are trademarks of Cummins Inc. Other company, product, or service names may be trademarks or service marks of others. Specifications are subject to change without notice. S-6569 (06/21)

AMF FUNCTIONALITY
When Auto Mains Failure is enabled and controller is in Auto Mode and if utility goes off then control starts the Genset automatically and transfers load onto Genset. If Utility returns and is healthy then load again gets retransferred onto Utility. AMF provides load transfer operation in Open Transition transfer mode.
FUEL LEVEL FEATURE
The Control will show the warning fault when the fuel level in the tank goes below the predefined threshold. Control includes time delays to prevent nuisance warning signals.
EXERCISE SCHEDULER
It is used only when genset is in Auto mode. It is used to start a Scheduler schedule at No Load condition. A trim Exercise Scheduler Enable is available to enable or disable the feature.
MAINTENANCE
Maintenance due alarm based on Engine Running Time or Real time clock
CONTROL DATA
Access to the control software part number and software version are provided from the LCD or InPowerTM.

ENGINE CONTROL
CT ratio, and Genset ratings setup Start/Stop time delay setup Real time clock setup with daylight saving AMF Setup with test mode and transfer/retransfer time
delays Modbus baud rate, parity setup Exercise scheduler repeat interval, Day, time and
duration setup Maintenance due setup LCD brightness and contrast control
Battery operation Control will operate on 12V/24V batteries
AUTO START MODE
Accepts a ground signal from remote devices to automatically start the generator set. The remote start signal will also wake up the control from sleep mode. The control can incorporate a time delay start and stop.
EMERGENCY STOP
The control annunciates when an emergency stop signal is received and the generator set immediately shuts down. The generator set is prevented from running or cranking with the switch engaged E-stop switch.
SLEEP MODE

ALTERNATOR DATA
Voltage (single or three phase line-to-line and line-to- neutral)
Current (single or three phase) kVA, kVAR, kW, Power Factor (Three phase and
total) Frequency Totalized positive and negative kWH, kVARH,
kVAH
Utility AC data Voltage (three/single phase LL and LN) -
Frequency
ENGINE DATA
Starting battery voltage Engine running hours Engine temperature Engine oil pressure

The control includes a configurable low current draw state to minimize starting battery current draw when the genset is not operating.
ENGINE STARTING
The control supports automatic engine starting. Primary and backup start disconnects are achieved by battery charging alternator feedback or main alternator output frequency. The control also supports configurable glow plug control when applicable.
CYCLE CRANKING
Configurable for the number of starting cycles (1 to 7) and duration of crank and rest periods. Control includes starter protection algorithms to prevent the operator from specifying a starting sequence that might be damaging.

SERVICE ADJUSTMENTS
The control includes provisions for adjustment and calibration of generator set control functions. Functions include: Time delay of 0-600 seconds prior to shutdown After signal to stop in normal operation modes. Default for both time delay periods is 0 seconds.

TIME DELAY START AND STOP (COOLDOWN) Configurable for time delay of 0-300 seconds prior to starting after receiving a remote start signal and for
Control provides retransfer time delays including time delay emergency to normal (0-1800 sec) and programmed transition delay (0-600 sec), time delay engine cooldown (0-3600 sec)

AUTO MAINS FAILURE FUNCTIONS
AMF primarily means that the genset controller is controlling both the genset breaker and a utility breaker in a transfer pair arrangement. AMF is only for use in a single genset / single utility arrangement. AMF's primary job is to keep loads powered. AMF completely manages the system by automatically starting the genset and transferring load when it detects utility failure. AMF has numerous built-in configurable sensors to determine the availability of the utility and genset sources. Sensors include under voltage, overvoltage, over/under frequency and breaker failure. PS0600 control supports only open transition (Break before Make) AMF functionality.

PROTECTIVE FUNCTIONS:
On operation of a protective function, the control will indicate a fault by illuminating the appropriate status LED, as well as display the fault code and fault description on the LCD. The nature of the fault and time of occurrence are logged in the control. The service manual and InPowerTM Service Tool provide service keys and procedures based on the service codes provided. In Power is used to configure settings.
CONFIGURABLE ALARM INPUT
The control accepts maximum three alarm inputs (contact closed to ground) to cause a shutdown or warning response from the control.

AMF TEST MODE

EMERGENCY STOP

AMF supports test mode with or without load Annunciate whenever an emergency stop signal is

options along with test mode duration.

received from external switch.

LOAD TRANSFER SWITCH TYPE

ENGINE PROTECTION

AMF breaker outputs can be continuous (contact pair) or pulsed (GTEC) type based on load transfer switch selection.
UNDERVOLTAGE SENSOR
Three phase LL and LN under voltage sensing for pickup 85-100% and dropout adjustable from 7598% of nominal and dropout adjustable delay from 0.1-30 sec
Overvoltage sensor Three phase LL and LN overvoltage sensing for
dropout adjustable from 105-135% of nominal and dropout adjustable delay from 0.5-120 sec
Over/under frequency sensor Underfrequency sensing for pickup 85-100% and
dropout adjustable from 70-85% of nominal and dropout adjustable delay from 0.1-15 sec

Low lube oil pressure warning/shutdown - Level is pre-set to match the capabilities of the engine used. Control includes time delays to prevent nuisance shutdown signals.
High coolant temperature warning/shutdown Level is pre-set to match the capabilities of the engine used. Control includes time delays to prevent nuisance shutdown signals.
Low coolant temperature warning - Indicates that engine temperature may not be high enough for 1 min. and start or proper load acceptance.
Sensor failure indication - Logic is provided on the base control to detect analog sensor or interconnecting wiring failures.
General engine protection: Low Fuel Level Warning - Indicates that engine fuel level reached the Low Fuel Level Warning Threshold (30% by default).
Charging Alternator Failure Warning - Indicates that engine charging alternator voltage reached the low/high

For more information contact your local Cummins distributor or visit power.cummins.com

Over frequency sensing for dropout adjustable from 105-115% of nominal and dropout adjustable delay from 0.1-15 sec
Timers Control provides transfer time delays including Time delay engine start (0-3600 sec), time delay normal to emergency (0-300 sec) and programmed transition delay (0-600 sec). impending failure.

charging alternator threshold when charging alternator enable trim is enabled.
Low and high battery voltage warning - Indicates status of battery charging system (failure) by continuously monitoring battery voltage.
Weak battery warning - The control will test the battery each time the generator set is signaled to start and indicate a warning if the battery indicates
High Current warning/shutdown (51)

Cranking lockout - The control will not allow the starter to attempt to engage or to crank the engine when the engine is running.
Fail to start shutdown - The control will indicate a fault if the generator set fails to start by the completion of the engine crack sequence.
ALTERNATOR PROTECTION
Battleshort Mode
When enabled and Battle short switch is active, the control will allow non-critical shutdown faults to be bypassed. If a bypass shutdown fault occurs, the fault code and description will still be enunciated, but the genset will not shutdown. This will be followed by a fail to shutdown fault. Emergency stop critical shutdown faults are not bypassed. Please refer to control service and operator manual for list of critical faults
High AC voltage shutdown (59)
Output voltage on any phase exceeds pre-set values. Values adjustable from 105-125% of nominal voltage, with time delay adjustable from 1-10 seconds. Default value is 110% for 5 seconds.
Low AC voltage shutdown (27)
Voltage on any phase has dropped below a preset value. Adjustable over a range of 50-95% of voltage, time delay 2-20 seconds. Default value is 90% for 5 seconds.
Under frequency shutdown (81 u)
Generator set output frequency cannot be maintained. Settings are adjustable from 2-10 Hz below nominal governor set point, for a 500-2000 half cycles delay. Default: 5 Hz, 1000 half cycles.

Implementation of the thermal damage curve with instantaneous trip level calculated based on current transformer ratio and application power rating.
Auto Mains Failure Protections: Breaker/ATS Switch fail to close warning - when the
control signals a ATS switch to close, it will monitor the ATS switch feedback contacts and verifies that switch is closed. If the control does not sense ATS switch closure within an adjustable time period of ter the close signal, the fail to close warning will be initiated. Breaker/ATS Switch fail to open warning - when the control signals a ATS switch to open, it will monitor the ATS switch feedback contacts and verifies that switch is opened. If the control does not sense ATS switch opened within an adjustable time period after the open signal, the fail to open warning will be initiated.
ENVIRONMENT
The control is designed for proper operation without recalibration in ambient temperatures from -15 °C (5 °F) to +70° C (158 °F), and for storage from -20 °C (-4 °F) to +80 °C (176 °F). Control will operate with humidity up to 95%, non-condensing. The control board is conformal coated to provide resistance to dust and moisture. The single membrane surface, which is impervious to effects of dust, moisture, oil and exhaust fumes. This panel uses a sealed membrane to provide long reliable service life in harsh environments. The control is specifically designed and tested for resistance to RFI/EMI and to resist effects of vibration to provide a long reliable life when mounted on a generator set. The control includes transient voltage surge suppression to provide compliance to referenced standards.
Configurable customer inputs: Control includes (1 Control includes 3 input signals which can be configured for diagnostic inputs. Out of which 1st input can also be configured as

Over frequency shutdown/warning (81 o)
Generator set is operating at a potentially damaging frequency level. Settings are adjustable from 2-10 Hz above nominal governor set point for 100-2000 half cycles delay. Default: 5 Hz, 1000 half cycles.
Loss of sensing voltage shutdown
Shutdown of generator set will occur on loss of voltage sensing inputs to the control.
Current Imbalance Warning Fault
Issues warning when current imbalance is observed per phase when genset is in running state.Configured to AMF specific outputs (Utility/ Genset CB Open/ Close driver) when Auto mains failure is enabled.

Battle short input. 2nd and 3rd inputs gets configured to Utility CB status and Genset CB status when Auto mains failure is enabled.)
Output signals from the control include: Control includes 6 configurable outputs which can be configured to Diagnostic Output, Glow Plug, Ready to load, L series governor. Configurable output 3, Configurable output 4, Configurable output 5 and Configurable output 6 get
EN 50081-1,2 residential/light industrial emissions or industrial emissions.
EN 50082-1,2 residential/light industrial or industrial susceptibility.
ISO 7637-2, level 2; DC supply surge voltage test. Power Start control and generator sets are designed
and manufactured in ISO 9001 certified facilities.

Communications connections include:

WARRANTY

Control provides one RS-485 port which can be used either for PCTool interface or Modbus master interface based on protocol selection from LCD or InpowerTM.

All components and subsystems are covered by an express limited one year warranty. Other optional and extended factory warranties and local distributor maintenance agreements are available.

Modbus RS485 port: Allows the control to communicate with external devices such as PLCs using Modbus protocol.

PC tool interface: This RS-485 communication port allows the control to communicate with a personal computer running InPowerTM software.

Note -- An RS-485 or USB to RS-232 converter is required for communication between control and PC.

SOFTWARE

PowerStart 600 control operator /display panel

InPower (beyond 11.5.2.0 version) is a PC-based software service tool that is designed to directly communicate to Power Start generator sets and transfer switches, to facilitate service and monitoring of these products.

CERTIFICATIONS

PowerStart meets or exceeds the requirements of the following codes and standards:

FIELD CONTROL INTERFACE

Rating definitions
Standby:
Applicable for supplying power to varying electrical load for the duration of power interruption of a reliable utility source. Emergency Standby Power (ESP) is in accordance with ISO 8528. Fuel Stop power in accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Prime (Unlimited Running Time):
Applicable for supplying power in lieu of commercially purchased power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in accordance with ISO3046, AS2789, and DIN6271). This rating is not applicable to all generator set models.

This outline drawing is to provide representative configuration details for Model series only.
See respective model data sheet for specific model outline drawing number.
Do not use for installation design

Enclosure model

Dim "A" mm

Dim "B" mm

Dim "C" mm

Set weight* dry kg

Set weight* wet kg

C44D5R

2277

1038

1937

1490

1800

C66D5R

2277

1038

1937

1490

2000

C40D6R

2277

1038

1937

1490

1800

C60D6R

2277

1038

1937

1490

2000

*Note: Weights represent a set with standard features. See outline drawings for weights of other configurations.

Rental Product Specifications

Genset lifting from chassis- Four point chassis lifting arrangement ensures the safe & stable lifting of genset.
Dragbar Exclusive heavy duty dragbar on chassis front and back for auxiliary handling
External fuel filling and fuel Indicator - Guarantees the safety of access to the equipment, having external access to the supply and visualization of the fuel volume in tank

Battery Isolator- Genset Power system battery cut off switch, Ensuring greater protection and easy serviceability during maintenance

This generator set is designed in facilities certified to ISO 9001 and manufactured in facilities certified to ISO 9001 or ISO 9002.

ISO 8528

This generator set has been designed to comply with ISO 8528 regulation.

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