Manual bag and all of its contents are removed from inside/under the fireplace and given to the party responsible for use and operation. Quadra-Fire • PIONEER II • 4181-901 Installation Manual • Rev I • 08/19 3
inner flue. • Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every. 35 ft (10.7 m ). B. Assemble ...
Manual bag and all of its contents are removed from inside/under the fireplace and given to the party responsible for use and operation. Quadra-Fire • PIONEER II • 4181-901 Installation Manual • Rev I • 08/19 3. 1 Product Specific & Important Safety Information A. Appliance Certification This fireplacesystem has been tested ...
Installation Manual Installation and Fireplace Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! R Model(s): PIONEER-II-BK O - T L Tested and Listed by Portland Oregon USA C US OMNI-Test Laboratories, Inc. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. · DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. · DO NOT overfire. Overfiring will void your warranty. · Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire. EPA CERTIFIED WOODBURNING FIREPLACE Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies recomends HHT Factory Trained or NFI certified professionals. WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. · DO NOT touch glass until it is cooled · NEVER allow children to touch glass · Keep children away · CAREFULLY SUPERVISE children in same room as fireplace. · Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. · Keep clothing, furniture, draperies and other flammable materials away. WARNING Fire Risk. For use with solid wood fuel only. Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide). Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 1 Safety Alert Key: · DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. · WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. · CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. · NOTICE: Indicates practices which may cause damage to the fireplace or to property. Table of Contents 1 Product Specific & Important Safety Information 6 Chimney Installation A. Appliance Certification/Mobile Home Approved 4 A. Typical Chimney System 25 B. Glass Specifications 5 B. Assemble Chimney Sections 26 C. Non-Combustible Materials 5 C. Install Chimney Air kit (CAK4A) 26 D. Combustible Materials 5 D. Secure Offset/Return 28 E. Electrical Codes 5 E. Install Ceiling Firestops 28 2 Getting Started F. Install Attic Insulation Shield 29 A. Typical Fireplace System 6 G. Roof Penetration 30 B. Design and Installation Considerations 7 H. Manufactured Home Installation 30 1. Selecting Fireplace Locations 7 I. Install Chase/Chase Top 31 2. Locating Fireplace & Chimney 8 J. Termination Cap Requirements 32 C. Tools and Supplies Needed 9 K. Install Termination Cap 32 D. Inspect Fireplace and Components 9 7 Finishing E. Fireplace System Requirements 9 A. Template 34 3 Framing and Clearances A. Fireplace Dimensions B. Clearances 1. Minimum Clearances C. Construct the Chase D. Frame the Fireplace B Finish the Wall 34 10 1. Stone, Brick Finish 34 11 2. Tile, Granite, Marble Finish 34 12 C. Mantel and Wall Projections 35 13 D. Finishing the Hearth Extension 35 14 E. Sealing of Non-Combustible Board 37 E. Secure and Level the Fireplace 14 8 Fireplace Setup F. Protective Metal Hearth Strips 15 A. Firebrick Placement 38 G. Facing Material 15 B. Baffle and Blanket Placement 39 H. Outside Air Kit I. Heat Zone Kit (Optional) 16 18 9 Reference Materials A. Chimney Components 40 4 Electrical Wiring 21 5 Chimney and Termination Requirements A. Chimney Requirements 22 B. Offsets/Returns 23 C. Termination Requirements 24 2 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjuction with, not instead of, the instructions contained in this installation manual. Customer: Date Installed: Lot/Address Location of Fireplace: Installer: Model (circle one): Pioneer-II-BK Dealer/Distributor Phone # Serial #: WARNING! Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion. Fireplace Install Section 3 (Pg.10) Verified that the chase is insulated and sealed. (Pg. 13) Required non-combustible board is installed. (Pg. 15) Verified clearances to combustibles. (Pg. 11) Fireplace is leveled and secured. (Pg. 14) Hearth extension size/height decided. (Pg. 14 & 35) Outside air kit installed. (Pg. 16) Optional Heat Zone has been installed by a qualified service technician. (Pg. 18) YES IF NO, WHY? Chimney Section 5 (Pg. 22) Chimney configuration complies with diagrams. Chimney installed, locked and secured in place with proper clearance. Chimney air kit installed. Firestops installed. Attic insulation shield installed. Roof flashing/storm collar installed and sealed. Terminations installed and sealed. Electrical Section 4 (Pg. 21) Switch wires properly installed. Finishing Section 7 (Pg. 34) Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Protective hearth strips and hearth extension installed per manual requirements. Fireplace Setup Section 8 (Pg. 38) All packaging and protective materials removed. Firebrick, baffle and ceramic blanket installed correctly. Facia and door properly installed. Manual bag and all of its contents are removed from inside/under the fireplace and given to the party responsible for use and operation. All packaging materials are removed from inside/under the fireplace. Hearth & Home Technologies recommends the following: · Photographing the installation and copying this checklist for your file. · That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: _________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) Part 4181-982 · Rev A · 7/1/16 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 3 1 Product Specific & Important Safety Information A. Appliance Certification This fireplace system has been tested and listed in accordance with UL127-2011 and ULC-S610-M87 (A1998)and (UM)84-HUD standards for installation and operation in the United States and Canada as described in this manual. Check with your local building code agency before you begin your installation to ensure compliance with local codes, including the need for permits and follow-up inspections. Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protection benefits cannot be unexpectedly cancelled. Quadra-Fire is a registered trademark of Hearth & Home Technologies. Model: Laboratory: Report No: Type: Standard: Pioneer II-BK OMNI Test Laboratories, Inc. 061-S-50-2 Wood Fireplace UL127-2011 and ULCS610-M87 (A1998) and (UM) 84-HUD, Manufactured Home Approved. BTU & Efficiency Specifications EPA Certification #: 569 EPA Certified Emissions: 3.3 grams per hour *LHV Tested Efficiency: 77.2 % **HHV Tested Efficiency: 71.5% ***EPA BTU Output: 11,300 to 51,200 / hr. ****Peak BTU/Hour Output: 74,900 Vent Size: 8 inches Chimney Size: 8 inches HHT: SL300 Series DuraVent: DuraPlus Firebox Size: 2.7 cubic feet Recommended Log Length: 22 inches Fuel Seasoned Cord Wood *Weighted average LHV (Low Heating Value) efficiency using Douglas Fir dimensional lumber and data collected during EPA emission test. LHV assumes the moisture is already in a vapor state so there is no loss in energy to vaporize. **Weighted average HHV (High Heating Value) efficiency using Douglas Fir dimensional lumber and data collected during EPA emission test. HHV includes the energy required to vaporize the water in the fuel. ***A range of BTU outputs based on EPA Default Efficiency and the burn rates from the low and high EPA tests, using Douglas Fir dimensional lumber. ****A peak BTU out of the appliance calculated using the maximum first hour burn rate from the High EPA Test and the BTU content of cordwood (8600) times the efficiency. The Quadra-Fire Pioneer II meets the U.S. Environmental Protection Agency's crib wood emission limits for wood heaters sold after May 15, 2015. Mobile Home Approved · This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. · The structural integrity of the mobile home floor, ceiling, and walls must be maintained. · The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire. · Outside Air Kit must be installed in a mobile home installation. WARNING: This product and the fuels used to operate this product (wood and wood pellets), and the products of combustion of such fuels, can expose you to chemicals including carbon black, which is known to the State of California to cause cancer and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to: www.P65Warnings.ca.gov. 4 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 B. Glass Specifications This fireplace is equipped with 5 mm ceramic glass. Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass. NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1272011, (UM) 84-HUD and NFPA211 in the U.S.A. and the ULC 610-M87 (A1998) and CAN/CSA-B365 Installation Codes in Canada. WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions. DO NOT: · install or operate damaged fireplace · modify fireplace · install other than as instructed by Hearth & Home Technologies · operate the fireplace without fully assembling all components · overfire · install any gas log set · install any component not approved by Hearth & Home Technologies · install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. D. Combustible Materials · Materials made of or surfaced with any of the following materials: - Wood - Compressed paper - Plant fibers - Plastic - Plywood/OSB - Sheet rock (drywall) · Any material that can ignite and burn; flame proofed or not, plastered or un-plastered E. Electrical Codes NOTICE: This fireplace must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/ NFPA 70-latest edition or the Canadian Electric Code CSAC22.1. · A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in damp locations. WARNING! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. C. Non-Combustible Materials · Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters · Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Vertical Tube Furnace at 750° C WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. · Choose finishing materials carefully. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 5 2 Getting Started A. Typical Fireplace System Termination Cap Storm Collar Chimney penetrates roof preferably without affecting roof rafters Offset/Return (with hanger straps) Attic insulation shield must be used here to keep insulation away from chimney if attic is insulated Framing headed off in ceiling joists Chimney system Mantel Combustible framing/header on top of V-shaped standoffs (spacers) Factory-built fireplace Decorative facing and trim Hearth extension Additional lateral support for chimney above roof (or enclosed in chase) if needed Non-combustible roof flashing maintains minimum clearance around chimney Support straps on rafter supports chimney (not shown) Ceiling firestop on floor of attic Outside combustion air Enclosed space above and around fireplace Chimney Air kit required for SL chimney Outside combustion air Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System 6 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 B. Design and Installation Considerations NOTICE: Check building codes prior to installation. · Installation MUST comply with local, regional, state and national codes and regulations. · Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. 1. Selecting Fireplace Locations This fireplace may be used as a room divider, installed along a wall, across a corner or used in an exterior chase. See Figure 2.2. Locating the fireplace in a basement, near frequently opened door, central heat outlets or returns, or other locations of considerable air movement can affect the performance. Outside air must be used for combustion. The Pioneer II comes equipped with an outside air inlet to feed combustion air from outside the home, along with an outside air termination cap; the rigid metal duct is required but not supplied. Consideration should be given to these factors before deciding on a location. NOTICE: In addition to these framing dimensions, also reference the following section: · Clearances (Section 3). NOTICE: · Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY. · Illustrations/diagrams are not drawn to scale. · Actual installation/appearance may vary due to individual design preference. · Hearth & Home Technologies reserves the right to alter its products. NOTICE: A minimum 1 in. air clearance at the back and a minimum 1 in. air clearance to the sides of the fireplace assembly must be maintained. Chimney sections at any level require a 2 in. minimum air space clearance between the framing and chimney sections. D * 24 in. (610mm) E A In an exterior chase or projecting into a B garage A Across a corner C F *If interior of chase will be drywalled, I add the thickness to this A measurement. * 24 in. (610mm) As a room H A divider 48 in. (1219mm) BG Along a wall I A * 24 in. B (610mm) * 24 in. (610mm) °Faceplate to sidewall Model # A B C D E F G H I Pioneer (dimensions for in. 42-1/2 16 89-1/2 63-5/16 22-7/16 44-3/4 14-1/16 56-9/16 54-1/2 finished walls) mm 1080 406 2273 1608 570 1137 357 1437 1384 Figure 2.2 Fireplace Locations Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 7 2. Locating Fireplace & Chimney Location of the fireplace and chimney will affect performance. · Install within the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fire. · Penetrate the highest part of the roof. This minimizes the effects of wind loading. · Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions. · Minimize the use of chimney offsets. · Consider the fireplace location relative to floor and ceiling and attic joists. · Take into consideration the termination requirements in Sections 5 and 6. · Install the outside air kit with the intake facing prevailing winds during the heating season. · Ensure adequate outdoor air for all combustion appliances and exhaust equipment. · Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace. · Avoid installing the fireplace near doors, walkways or small isolated spaces. · Recessed lighting should be a "sealed can" design. · Attic hatches weather stripped or sealed. · Attic mounted duct work and air handler joints and seams taped or sealed. Recommended Location: · Above peak Multi-level Roofs Recommended Location: · Above peak · Inside heated space Marginal Location: · Below peak Marginal Location: · Wind loading possible Location NOT recommended: · Not the highest point of the roof · Wind loading possible Windward Recommended: · Insulated exterior chase in cooler climates Figure 2.3 Locating the appliance in a basement or in a location of considerable air movement/negative pressure can cause intermittent smoke spillage from appliance. DO NOT locate appliance near: -Frequently Opened Doors -Central Heat Outlets or Returns Recommended Chimney Locations Location NOT recommended: · Too close to tree · Below adjacent structure · Lower roof line · Avoid outside wall Leeward 8 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 C. Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tape measure 1/2-3/4 in. length, #6 or #8 self-drilling screws Misc. screws and nails D. Inspect Fireplace and Components WARNING! Risk of Fire and/or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep fireplace dry. · Remove fireplace and components from packaging and inspect for damage. · Vent system components are shipped in separate packages. · Report to your dealer any parts damaged in shipment. · Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. E. Fireplace System Requirements The fireplace system requirements consist of the following: · Fireplace - Firebrick (included with fireplace) - Door (included with fireplace) - Non-combustible facing material (included with fireplace) - Protective metal hearth strip (included with fireplace) - Hearth Extension · Outside Air System (hood and collars included with fireplace) · Fascia (included with fireplace) · Chimney System - Chimney air kit (included with fireplace, required with SL300 series chimney) - Attic Insulation Shield (included with fireplace) · Non-combustible finish material Optional components include: · Lintel Bar · Heat Zone Kit · Template · Outside Air Elbow Kit Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 9 3 Framing and Clearances A. Fireplace Dimensions 584 3 [76] Figure 3.1 Fireplace Dimensions 10 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure3.2. DO NOT pack required air spaces with insulation or other materials. Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Storm Collar (roof) Roof Flashing 2 in. min. (51 mm) (attic) 2 in. (51 mm) min. Ceiling Firestop 2 in. 36 in. (914 mm) standoffs to ceiling (51 mm) min. 0 in. to level of standoffs 2 in. (51 mm) min. Attic Insulation Shield Ceiling Firestop (ceiling) 2 in. (51 mm) min. Offset/Return with hanger straps (ceiling) 2 in. (51 mm) min. Must have 2 in. (51 mm) minimum clearance to header Chimney air kit required with SL chimney 1 in. (25 mm) to back of appliance 0 in. to floor 1 in. (25mm) to side of appliance (except at nailing flanges where it is 1/2 in. [13 mm]) Figure 3.2 Clearances to Combustible Materials Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 11 1. Minimum Clearances WITHIN ENCLOSURE AREA Fireplace to backwall 1 in. (25 mm) Fireplace to sidewall 1 in. (25 mm) Duct boots to framing 0 in. (0 mm) Top standoffs to header 0 in. (0 mm) Door opening to sidewall 22-7/8 in. (581 mm) EXPOSED SURFACES Faceplate to sidewall 16 in. (406 mm) Heat zone air grills to ceiling 12 in. (305 mm) MANTEL Non-combustible mantel (Non-combustible framing materials above the fireplace to ceiling) 46 in. (1168 mm) Combustible mantel (Combustible framing materials above the fireplace to ceiling) 60 in. (1524 mm) Maximum mantel depth 12 in. (305 mm) 14 1/2 in. (368 mm) for SL300 Chimney 16 in. (406 mm) for DuraPlus Chimney 2 x 4s must be used for the header and framing above the header to maintain pipe clearances. 12 in. (305 mm) 44 in. (1118 mm) 24 in.* (610 mm) 42-1/2in. (1080 mm) The finished cavity depth must be no less than 24 in. (610 mm) from the finished backwall to the outside of front wall framing. Position combustible mantel 60 in. (1524 mm) from base of fireplace. Position non-combustible mantel 46 in. (1168 mm) from base of fireplace. Must use non-combustible framing and Durock above the fireplace to ceiling or 8 foot up with a vaulted ceiling. Double studs to catch non-combustible board and wall facing material. 12 in. (305 mm) 48-1/2 in. (1232 mm) When installing the outside air with an elbow/bend, allow a minimum cavity of 12 in. (305mm) *If interior of chase will be drywalled, add the thickness to this measurement. Figure 3.3 Framing the Fireplace 12 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 C. Construct the Chase A chase is a vertical boxlike structure built to enclose the fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a chase. In cold climates, Hearth & Home Technologies recommends that the chase be well insulated using batt type insulation between the joists. Construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. All outer walls need to be insulated. Building codes require false ceiling and ceiling firestops/ attic shields at each floor of the chase or every 10 ft (3048 mm) of clear space to control spread of fire. Walls, ceiling, base plate and cantilever floor at the first level of the chase should be insulated (see Figure 3.4.) Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, Hearth & Home Technologies recommends that the inside surfaces be drywalled and taped (or the use of an equivalent method) for maximum air tightness. Holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fiber glass insulation. WARNING! You must install false ceilings and ceiling firestops at each floor of the chase or every 10 ft (3.05 m) to control spread of fire. WARNING! Risk of Fire! DO NOT seal area between fire stop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). · The chase is constructed using framing materials much the same as the walls in your home. A variety of siding materials may be used including brick, stone, veneer brick, or standard siding materials. · In constructing the chase, several factors must be considered: - Maintain a 2 in. (51 mm) air space around the chimney. - The chase top must be constructed of noncombustible material. - In cold climates, a firestop spacer and attic insulation shield should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4. This will help reduce heat loss from the home around the fireplace. Round Termination Cap Storm Collar Metal Chase Top Ceiling Firestop False Ceiling Tabs Insulation False Ceiling Figure 3.4 Attic Insulation Shield Ceiling Firestop Insulation False Ceiling Chimney Chase Assembly Insulation in the outside walls of the chase WARNING! Risk of Fire! You must maintain a minimum 2 in. (51 mm) air space clearance to insulation and other materials surrounding the chimney system. · Insulation and other materials must be firmly secured to prevent accidental contact with chimney system. · The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. · Failure to prevent contact between insulation or other materials and chimney system may cause overheating and fire. Three examples of chase applications are shown in Figure 3.5. 1. Fireplace and chimney enclosed in an exterior chase. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. All outside walls should be insulated. 1 2 3 Figure 3.5 Chase Constructions Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 13 D. Frame the Fireplace NOTICE: Hearth extension design must be determined before installation of fireplace. If the fireplace is placed on the floor the maximum height of a finished raised hearth is 5-3/4", if you want a higher raised hearth the fireplace must be placed on a platform. NOTICE: Wiring for fans must be done before framed enclosure is completed. If using a Heat Zone Kit, it also must be installed before enclosure is complete. WARNING! Risk of Fire! Comply with all minimum clearances specified. · A minimum 1 in. (25 mm) air clearance must be maintained at the back and 1 in. (25 mm) to the sides of the fireplace assembly. · Chimney sections at any level require a 2 in. (51 mm) minimum air space clearance between the framing and chimney section. WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles. DO NOT pack required air spaces with insulation or other materials. E. Secure and Level the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Follow the instructions for framing in Section 3. Slide the fireplace into position. Be sure to provide the minimum 1 in. air clearance at the sides and 1 in. at the back of the fireplace. The fireplace should be positioned so the face of the noncombustible material on the fireplace will be flush with the face of the drywall on the walls. See Figure 3.6. Level the fireplace and shim as necessary. Secure the fireplace (using the pallet mounting brackets located on either side of the fireplace) to the subfloor. WARNING! Risk of Fire! Prevent contact with sagging, loose insulation. · DO NOT install against vapor barriers or exposed insulation. · Secure insulation and vapor barriers. · Provide minimum air space clearances at the sides and back of the fireplace assembly as outlined in Section 3. Figure 3.3 shows a typical framing (using 2 x 4 lumber) of the fireplace, assuming combustible materials are used. All required clearances to combustibles around the fireplace must be adhered to. See Figure 3.2. Any framing across the top of the fireplace must be above the level of the top standoffs. (No recess above standoffs.) The finished cavity depth must be no less than 24 in. (610 mm) from the finished backwall to the outside of front wall framing. Framing must extend straight up all the way to the ceiling. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Standoffs are attached to the fireplace. The appliance can be positioned with the standoffs touching combustible walls or framing but DO NOT pack insulation or other materials in the air space between the fireplace and wall. These surfaces must be even! Drywall Non-combustible facing material Figure 3.6 Drywall - Non-combustible Facing Material 14 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 F. Protective Metal Hearth Strips WARNING! Risk of Fire! Protective metal hearth strips MUST be installed on combustible surfaces. DO NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring. WARNING! Risk of fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces. · Protective metal hearth strips MUST be installed. · Hearth extensions MUST be installed exactly as specified. · Locate the two protective metal hearth strips measuring approximately 26 in. x 4 in. (660 mm x 102 mm) included with this fireplace. · Slide each metal strip 2 in. (51 mm) under front edge of fireplace. · Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum. · Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm), Figure 3.7). · Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.8. See Section 6 for hearth extension instructions. Pallet Mounting/Floor Brackets 1in. (25 mm) Overlap Metal strips 2 in. (51 mm) under edge of Fireplace and Hearth Extension and extended 2 in. (51 mm) beyond both sides of fireplace opening. Nail or screw metal strips in place. G. Facing Material WARNING! Risk of Fire! Follow these instructions exactly. Facing materials must be installed properly to prevent fire. No materials may be substituted without authorization by Hearth & Home Technologies TOOLS NEEDED: Powered drill with #2 Phillips head bit; caulking gun. Only non-combustible materials (supplied with fireplace) may be used to cover the metal fireplace front. NOTE: All boards are pre-drilled for your convenience. Boards MUST be attached in the following order: bottom, top, and then the two sides, red-painted side out. The top and bottom board should each have a hang tag attached. Leave them attached for referral for the finishing operation. · Attach the bottom board to the bottom of the outer fireplace can with enclosed screws, ensuring the board is centered. DO NOT remove hang tags. · Center and attach the top board to the outer can and framing members. DO NOT remove hang tags. · Using the Super Calstick or equivalent 1000°F high temperature sealant, run a light bead (1/8 in. minimum) between the metal surface of the fireplace and the butt edges of the top board. See Figure 3.9. · Ensuring the top of the side pieces and the top board align, attach the side pieces to the outer can and framing members. NOTICE: 1/8 in. of the facing material may be visible after finishing materials are applied. This 1/8 in. must be painted or the red will show. Top Board Figure 3.7 Position the Protective Metal Hearth Strips Top piece must overlap bottom piece Raised Platform 2 in. (51 mm) 2 in. (51 mm) Floor 1 in. (25 mm) min. overlap Side Board Apply bead of Super Calstick or equivalent 1000°F high temperature sealant to edge here Bottom Board Side Board DO NOT remove hang tags Figure 3.9 Apply Non-combustible Materials Figure 3.8 Protect the Front of an Elevated Platform Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 15 H. Outside Air Kit An outside air kit must be used for combustion. Hearth & Home Technologies recommends you utilize the shortest duct run to optimize the performance of the outside air kit. The outside air inlet hood should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (914mm) height difference must be maintained from the top of the uppermost chimney section to the outside air inlet hood. Refer to Figures 3.10 and 3.12 when placing the outside air inlet hood. The outside air kit is installed on the right hand side of the fireplace. See Figure 3.13 for handle location/operation. · Cut a 6-1/2 in. (165 mm) hole in outside wall to accommodate air piping. · Use 6 in. (152 mm) metal flex or rigid piping (not supplied) to directly connect outside air to fireplace intake. Insulating the pipe isn't required but will help prevent frost condensation. · Use the supplied outside air inlet hood. · Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks. · Seal between the outside air inlet hood and the house with silicone to prevent air infiltration. CAUTION! Risk of Fire or Asphyxiation! DO NOT draw outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage. · DO NOT place outside air inlet hood close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fireplace. · Locate outside air inlet hood to prevent blockage from leaves, snow/ice, or other debris. Blockages could cause combustion air starvation. CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Attic insulation shield must be used to keep insulation away from chimney. Ceiling firestop on floor of attic. 3 ft min. from top of uppermost chimney section to air inlet. Figure 3.10 Outside Air Inlet Locations OA-RD-6 Outside Air Elbow Kit - Optional Can be used when space is an issue. 1. If the outside air collar is on the appliance remove it. 2. Attach the collar to the elbow kit. 3. Attached the elbow kit to the appliance with the screws provided in the correct orientation needed. See Figure 3.11. 7-3/8" (187mm) Figure 3.11 Outside Air Elbow Kit 16 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 NO Outlet placed higher than 3 ft below the termination cap NO Attic space NO Garage or combustible liquids storage NO Outlet blocked by snow, leaves, etc. YES Clear area outside house or in ventilated crawl space Figure 3.12 Outside Air Installation UL181 Listed Class 0 or Class 1 metal flex or rigid duct Open/Close Knob for outside air OPEN CLOSE Termination Cap supplied with UL 181 Listed Class 0 or fireplace Class 1 metal flex or rigid duct Figure 3.13 Outside Air Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 17 I. Heat Zone Kit (Optional) The Heat-Zone accessory kit conveys warm air from the fireplace through air duct(s) to remote locations in the same room or other rooms of the building. You may install 1 or 2 Heat-Zone kits on the fireplace. Installation of this kit MUST be performed by a qualified service technician. If any parts are missing or damaged, contact your local dealer before starting installation. DO NOT install a damaged kit. This kit is tested and safe when installed in accordance with this installation manual. It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations. The Heat-Zone® Wood kit is carefully engineered and must be installed only as specified. If you modify it or any of its components you will void the warranty and you may possibly cause a fire hazard. Installation must be done according to applicable local, state, provincial and/or national codes. Plan the location of the fireplace and warm air duct run(s). DUCT RUN REQUIREMENTS MAXIMUM Duct Run = 40-ft. (12 m) MINIMUM Duct Run = 36 in. (914 mm) DUCTING MATERIAL 6 in. (152 mm) B-Vent Only DO NOT duct into existing furnace plenum MINIMUM CLEARANCE TO COMBUSTIBLES 1 in. (25 mm) from the B-Vent 1/2 in. (13 mm) from top & bottom of outlet box 0 in. (0 mm) from the sides of outlet box 12 in. (305 mm) from wall register to ceiling Refer to Figure 3.13. CAUTION! ALL wiring should be done by a qualified electrician and shall be in compliance with local codes and with the National Electric Code NFPA/NEC No. 70-current. CSC22.1 Canadian Electric Code. Possible Air Duct Runs / Locations 12 in. (305mm) minimum clearance from register to ceiling Wall Register 17 in. (432mm) minimum clearance to allow for venting Ceiling Register Two Duct Kits Floor Register Ceiling Register Figure 3.14 Minimum Clearances to Combustibles 18 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 Installation · Remove the knockout or cover plate from the top of the fireplace and discard it. See Figure 3.15. · Cut a 3 in. (76 mm) hole in the insulation board as per the dimensions shown in Figure 3.15. 3-13/16 in. (97 mm) 3-1/8 in. (79 mm) CL Adapter Mounting Plate Starter Pipe Knockout Cut a hole 3 in iinn.s(u7la6timonmb)oard Figure 3.15 · Determine the necessary length of starter pipe from the Table 3.1 and cut as required. Table 3.1 Run Length Cut Pipe 20 - 40 ft (6-12 m) 2 in. (51 mm)* *A minimum of 2 in. (51 mm) pipe must be used to cover the raw insulation to prevent it from blowing out through the return air grille. 10 - 20 ft (3 - 6 m) 8 in. (203 mm) 3 - 10 ft (1 - 3 m) No cut needed** **Use full 16 in. (406 mm) as supplied NOTE: It is important the pipe length be adhered to or it will affect the performance of your fireplace. · On the mounting plate, hand bend the tabs downward. Slide the tabs over the outside of the starter pipe. Secure with four sheet metal screws included in fasteners package. Figure 3.16. Figure 3.16 · Slide the starter pipe into the fireplace, matching the holes in the plate to the holes in the fireplace. · Place the adapter on the mounting plate lining up holes. Using four sheet metal screws included in the kit, secure the adapter and mounting plate into fireplace. After securing to the fireplace, tape down the adapter edges to the top of the fireplace with aluminum tape to prevent leakage. · Determine the location for the air register and fan housing assembly. Cut a 7-5/8 in. x 13-5/8 in. (143 mm x 346 mm) hole between framing members (wall studs or floor joists). The brackets can be rotated 180° and mounted to the back side of the 2 x 4 if necessary. See Figure 3.17. NOTICE: The fan and electrical connections must be accessible for servicing per local code requirements. NOTICE: If the fan housing is installed in a 2 x 4 wall, the front of the housing will protrude approximately 1/4 in. (6 mm) from the finished wall. · Attach enough 6 in. (152 mm) B-Vent as required for your installation to the fan housing. A maximum of (4) 90° elbows is recommended. Securely twist lock the B-Vent to the adapter. Also screw the B-Vent to the outlet box on the fan housing. See Figure 3.17. Support duct at intervals of no greater than 4 ft (1 m) as required by local code. WARNING! Risk of Fire! Comply with all minimum clearances specified. · A minimum 1 in. (13 mm) air clearance must be maintained at the back and 1 in. (25mm) to the sides of the fireplace assembly. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 19 2 x 4 Wall Fan Housing 1/2 in. (13mm) clearance to combustibles must be maintained. 2 x 4 wall Sheet Rock Figure 3.17 Secure B-Vent to Fan Housing with sheet metal screws Return Air Grille Install with Louvers pointed down Bracket Can rotate 180o Securely Twist Lock B-Vent to Adapter Figure 3.18 NOTICE: Secure the duct so that clearance to the fireplace outer wrap is maintained. Tape all seams with aluminum tape 1-1/4 in. (32 mm) minimum width or as specified by local codes.) · Seal all the way around the inside of the return air grille to prevent hot air being drawn back into the venting system using gasketing supplied with the kit. Leave 1/4 in. (6 mm) clearance from all four outer edges. Trim excess gasketing. See Figure 3.19. Seal grille using gasketing supplied with the kit Figure 3.19 Leave 1/4" (6mm) clearance from all 4 outer edges · Install the variable speed wall rheostat (with setting on "OFF") in a convenient location. This switch will control the Heat-Zone fan operation. · Remove the junction box. Wire 110 VAC service TO the wall rheostat and FROM the wall rheostat to the fan junction box. Use wire nuts to secure the 110 VAC service wires to the hot (black) and neutral (white) fan wires and screw the 110 VAC ground wire to the junction box. See Figure 3.20. · Secure the return air grille to the fan housing making sure it is flush. The grille must be installed with the louvers pointing down. NOTICE: DO NOT USE ADJUSTABLE REGISTERS. Junction Box White Black Wire Clamp Wire Nuts Figure 3.20 Junction Box Removed 20 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 4 Electrical Wiring NOTICE: The manual override switch, rheostat speed control and cover plate are supplied. You will need to supply: 14-3 wire with ground; 14-2 wire with ground; standard wall mount junction box; wire nuts. · Remove junction box cover plate on the bottom right side of the fireplace. · Thread the 14-3 with ground wire through the opening with the strain relief on the cover plate. · Match colors to wire harness, (red to red, white to white, etc.) and secure with wire nuts. NOTICE: Wiring for fans must be done before framed enclosure is completed. If using a Heat Zone kit, it also must be installed before enclosure is complete. WARNING! Risk of Fire! DO NOT apply combustible finishing materials over any part of the front of this fireplace. · The metal fireplace face may only be covered with noncombustible materials such as ceramic tile, brick, or stone. · Do not cover or block any cooling air slots. 14-3 w/ground Standard wall mount with Junction Box 14-2 w/ground Match colors to wire harness (red to red, white to white, etc) and secure with a wire nut WHITE WIRE NUT WHITE Power to the Fireplace Snap Disc bypass switch RED BLACK GREEN BLACK Incoming Power (110V) Figure 4.1 Fan Wiring Diagram Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 21 5 Chimney and Termination Requirements A. Chimney Requirements Vertical distances are measured from the base of the fireplace as shown in Figure 5.1. Table 5.1 Chimney Requirements Minimum overall straight height 13 ft. (3.96 m) Minimum height with offset/return 14.5 ft. (4.42 m) Maximum height 50 ft. (15.24 m) Maximum chimney length between an offset and return 20 ft. (6.1 m) Maximum distance between chimney stabilizers 35 ft (10.67 m) Double offset/return minimum height 20 ft (6.1 m) Maximum unsupported chimney length between the offset and return 6 ft (1.83 m) Maximum unsupported chimney height above the fireplace 35 ft (10.67 m) Maximum unsupported chimney above roof 6 ft (1.83 m) NOTICE: A maximum of two pairs of offsets and returns may be used. WARNING! Risk of Fire! You must maintain 2 in. (51 mm) air space clearance to insulation and other combustible materials around the chimney system. Failure to do so may cause overheating and fire. 6 ft (1.83 m) max. unsupported chimney above roof NOTICE: You must provide support for the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. Table 5.2 Chimney Component Dimensions HEIGHT OF CHIMNEY COMPONENTS Chimney Stabilizer in. mm SL3 Offsets/Returns 4-3/4 121 SL315 13-3/8 340 SL330 Chimney Sections* SL306 15-1/2 394 4-3/4 121 SL312 10-3/4 273 SL318 16-3/4 425 SL324 22-3/4 578 SL336 34-3/4 883 SL348 46-3/4 1187 * Dimensions reflect effective height. Note: 8 in. DuraPlus can also be used. Must order the following base plate. DV-8DP-BP. 6 ft (1.8 m) max. unsupported run 20 ft (6.10 m) max. pipe between an offset & return Attic Insulation Shield Ceiling firestop Chimney Air Kit required with SL chimney 43 3/4 in. (1111 mm) to top of standoffs 35 ft (10.7 m) max. straight unsupported chimney height 14.5 ft (4.42 m) min. height/single offset-return 20 ft. (6.10 m) min. height/double offset-return 50 ft (15.24 m) max. height Figure 5.1 Chimney Requirements 22 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 B. Offsets/Returns · Use an offset/return to bypass overhead obstructions. · An offset and return can be used as a single entity or separated by chimney section(s). WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and fire. Secure offsets with screws ( not to exceed 1/2" / 13 mm in length) Secure returns with strapping. Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting. · Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 5.2. · Find the appropriate A dimension listed in Table 5.3. The B dimension coinciding with the A dimension measurement in Table 5.3 represents the required vertical clearance needed to complete the offset/return. · Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. A B Figure 5.2 Chimney Offset/Return 1-1/4 in. (32 mm) OVERLAP Example: Your "A" dimension from Figure 5.2 is 14-1/2 in. (368 mm). Using Table 5.3 the dimension closest to, but not less than 14-1/2in. (368 mm) is 14-1/2 in. (368 mm) using a 30° offset/return. You determine from the table that you need 34-1/8in. (867 mm) (Dimension "B") between the offset and return. The chimney component that best fits your application is one SL324. Table 5.3 Offset Dimensions 15-degree 30-degree A B A B in. mm in. mm in. mm in. mm SL306 SL312 SL318 SL324 SL336 SL348 1 5/8 41 13 3/8 340 3 5/8 92 15 1/2 394 - - - - - - 2 7/8 73 17 3/4 451 5 1/2 140 18 5/8 473 1 - - - - - 4 1/8 102 22 3/8 568 7 1/4 184 21 3/4 552 2 - - - - - 4 1/2 114 23 5/8 600 8 1/2 216 23 3/4 603 - 1 - - - - 5 3/4 146 28 1/4 718 10 1/4 260 27 686 1 1 - - - - 6 152 29 3/8 746 11 1/2 292 29 737 - - 1 - - - 7 1/4 184 34 864 13 1/4 337 32 1/8 816 - 2 - - - - 7 3/4 197 36 1/8 918 14 1/2 368 34 1/8 867 - - - 1 - - 8 3/4 222 39 3/4 1010 16 1/4 413 37 3/8 949 1 - - 1 - - 10 3/8 264 45 5/8 1159 19 1/4 489 42 1/2 1080 - - 2 - - - 10 5/8 270 46 3/4 1187 20 1/2 521 44 5/8 1133 - - - - 1 - 11 7/8 302 51 3/8 1305 22 1/4 565 47 3/4 1213 1 - - - 1 - 13 1/2 243 57 1/4 1454 25 1/4 641 52 7/8 1343 - - - 2 - - 13 3/4 349 58 3/8 1483 26 1/2 673 55 1397 - - - - - 1 15 381 63 1600 28 1/4 718 58 1/8 1476 1 - - - - 1 16 1/2 419 68 3/4 1746 31 1/4 794 63 1/4 1607 - 1 - - - 1 18 457 74 5/8 1895 34 1/4 870 68 1/2 1740 - - 1 - - 1 19 5/8 498 80 3/8 2042 37 1/4 946 73 3/4 1873 - - - 1 - 1 20 5/8 524 84 1/8 2137 39 1/8 994 76 7/8 1953 1 - - 1 - 1 22 3/4 578 91 7/8 2334 43 1/4 1099 84 1/8 2137 - - - - 1 1 24 610 96 1/2 2451 45 1/8 1146 87 1/4 2216 1 - - - 1 1 25 7/8 657 103 1/2 2629 49 1/4 1251 94 1/2 2400 - - - - - 2 Proper assembly of air-cooled chimney parts result in an overlap at chimney joints of 1-1/4 in. (32 mm). Effective length is built into this chart. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 23 C. Termination Requirements · Install a cap approved and listed for this fireplace system. · Locate cap where it will not become plugged by snow or other materials. · Locate cap away from trees or other structures. · The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m) as shown in Figure 5.3. · The distance required between caps is shown in Figure 5.3. Slanted Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Multiple Chimney Locations A 6 in. (minimum) up to 20 in. 152 mm/508 mm 20 in. and over B 18 in. minimum 457 mm 0 in. minimum Gas, Wood or Fuel Oil Termination Cap B Gas Termination Cap ** Wood Minimum (See A * illustration above) Perpendicular Wall Figure 5.3 Multiple Chimney Locations * If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. ** In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. 24 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 6 Chimney Installation A. Typical Chimney System NOTICE: Chimney performance may vary. · Trees, buildings, roof lines and wind conditions affect performance. · Chimney height may need adjustment if smoking or overdraft occurs. Termination Cap Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Install roof flashing according to minimum requirements Additional support for tall chimneys Storm Collar Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Attic Shield is required where chimney passes through attic Support straps for offsets/ returns must be secured to adequate framing Ceiling firestops are required where chimney passes through ceiling or floor Figure 6.1 Typical Chimney System - Guidelines for Chimney System Installation The SL300 series chimney (UL127 approved for use with this fireplace) is shipped with wrap around warning labels installed. These labels may be removed from the sections of chimney exposed above the roofline. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 25 B. Assemble Chimney Sections Use only those components described in this manual. Substitute or damaged chimney components could impair safe operation and cause overheating and fire. Attach either a straight chimney section or an offset to the top of the fireplace (depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner flue is placed to the inside of the flue section below it. The outer casing is placed outside the outer casing of the chimney section below it. See Figure 6.2. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! · Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. · Pull on the top section to make sure it is fully engaged and will not separate. · You may use #6 or #8 sheet metal screws no longer than 1/2 in. (13 mm) to fasten chimney sections together. Do NOT penetrate inner flue. WARNING! Risk of Fire! You MUST use screws to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire. · Fasten offset/returns to chimney sections. Do NOT penetrate inner flue. · Secure chimney returns with hanger straps provided; fasten to studs or joists. · Vertical straight runs of chimney must be supported every 35 ft (10.7 m). C. Install Chimney Air kit (CAK4A) NOTICE: Chimney Air Kit, Part CAK4A is required when using the SL-300 Pipe Series. Detailed instructions are supplied with the kit. If using the Dura-Plus System (must be 8 in./203 mm in diameter), the starter ring that came with the fireplace must be removed and replaced with the Dura-Plus Base Plate. The CAK4A is not required with a Dura-Plus System. · Install the chimney pipe or offset first. · Hand bend the tabs in position before placing on the fireplace. · Place the box on top of the fireplace around the chimney pipe, push both pieces together and secure with screws provided. · Use the pre-punched holes in the tabs as guides and drill holes through the fireplace top. · Secure the CAK4A in place. See Figure 6.3. · Seal around the kit at the flue and at the top of the can with high temp caulk with a minimum rating of 500 degrees. See Figure 6.3. Attach Flue First CAK4A Secure to Top Secure with Screws Provided Push Together Figure 6.3 Installing the CAK4A Figure 6.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. 26 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 NOTES: · The CAK4A termination cap must be a minimum of 4 ft (1219 mm) above the ground and kept free of debris. · If the CAK4A is installed in a chase, the CAK4A side termination cap must be at least 3 ft (914 mm) below the chimney top. · Seal around the cap and flex with caulk to stop air from getting into the chase (see Figures 6.4). · The pipe cannot lay on top of the appliance. WARNING! Risk of Fire! · The flex pipe must never be compressed or deformed! · Restricting the airflow inside the flex pipe may increase flue pipe temperatures causing a chase fire. 4" Duct - Use UL181 Class 0 or Class 1 ducting. Seal Seal Wire Ties NOTE: The pipe cannot lay on top of the appliance. Figure 6.4 Installing Flex Pipe Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 27 D. Secure Offset/Return When offsets and returns are joined to straight pipe sections, they must be locked into position with screws (outer only). To prevent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 6.5. * Use # 6 or # 8 sheet metal screw, or larger, no longer than 1/2 in. (13 mm). WARNING! Risk of Fire! · Secure offsets with screws (not to exceed 1/2 in./13 mm In length). · Secure returns with strapping. · Straight chimney sections may be secured with screw (not to exceed 1/2 in./13 mm In length) at the joints. · Keep chimney sections from separating or twisting. ROOM ABOVE (non-insulated ceiling) B A Ceiling firestop attached to bottom of framing 2 in. (51mm) clearance ATTIC ABOVE (insulated ceiling) Ceiling firestop attached to top of framing Straps Optional Additional Support Ceiling Firestop Joint Band (Optional) Figure 6.5 Secure the Chimney E. Install Ceiling Firestops CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. · Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. · The ceiling firestop slows spread of fire and reduces cold air infiltration. · Install a ceiling firestop whenever chimney penetrates ceiling/floor. · Mark and cut an opening in ceiling as shown in Figure6.6. · Frame the opening with the same size lumber used in the ceiling joists. · Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. · Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. 2 in. (51mm) clearance Note: Use same dimensional lumber for framing ceiling firestop and joists. Catalog # FS338 FS339 FS340 A in. mm 14-1/2 368 14-1/2 368 14-1/2 368 B in. mm 14-1/2 368 18-3/8 467 23 584 Figure 6.6 Installing the Ceiling Firestop WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they enter the attic or leave the warm air envelope of the home (use 600° F sealant). 28 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 F. Install Attic Insulation Shield WARNING! Risk of Fire! You MUST install an attic insulation shield when there is any possibility of insulation or other combustible material coming into contact with the chimney. · DO NOT pack insulation between the chimney and the attic insulation shield. · Failure to keep insulation and other materials away from chimney pipe could cause fire. · DO NOT offset chimney inside insulation shield. · Combustible material may come in contact with the attic insulation shield as long as the required clearances are maintained to the chimney pipe. Installation of a ceiling firestop is required: · Refer to Figures 5.5, 5.6, 5.7. · If the attic shield is pre-rolled continue. If it is a flat part, try and roll it up to aid in wrapping it around the chimney. · Pre-bend all the tabs in at the top to 45°. · Wrap the shield (around the chimney if already installed) until you have an overlap and the three holes on each side match up (large holes on top). · Insert three screws into the matching holes to form a tube starting at the bottom. · Bend the tabs on the bottom of the tube inward to 90° to maintain chimney air space. · Rest the insulation shield on the ceiling firestop below. · Tape off any opening around the bottom. If you wish to make a custom shield or barrier, follow these guidelines: · Metal is preferred, although any material stiff enough to hold back the insulation can be used. WARNING! Risk of Fire! Use of cardboard or other materials that can deflect under humidity or other environmental conditions is not recommended. · The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from spilling into the cavity. · Maintain specified air spaces around chimney. · Check instructions and local codes for further details. Double-check the Chimney Assembly Continue assembling the chimney sections up through the ceiling firestops as needed. While doing so, be aware of the height and unsupported chimney length limitations given under Section 5. Check each section by pulling up slightly from the top to ensure proper engagement before installing the succeeding sections. If they have been connected correctly, they will not disengage when tested. Pre-bend the tabs to rest against pipe to prevent insulation from falling in. Insert three screws (5)Tabs bent in 90° Figure 5.5 Prepare Attic Insulation Shield 2 in. (51 mm) air space Tabs bent in to rest against pipe Pipe 5 Tabs bent in 90° Attic Insulation Shield 14-1/2 in. (368 mm) diameter Ceiling Firestop Insulation Pipe Insulation 10-1/2 in. (267 mm) Seal with tape Figure 5.6 Install Attic Insulation Shield (firestop above ceiling) 2 in. (51 mm) air space Insulation 10-1/2 in. (267 mm) Pipe Tabs bent in to rest against pipe 5 Tabs bent in 90° Attic Insulation Shield 14-1/2 in. (368 mm) diameter Insulation Pipe Ceiling Firestop Seal with tape Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 29 G. Roof Penetration · Refer to Figure 6.10. · Plumb from roof to center of chimney. · Drive a nail up through roof to mark center of pipe. · Measure to either side of nail and mark the 14-1/2 in. x 14-1/2 in. (368 mm x 368 mm) opening required. · Measure opening on the horizontal; actual length may be larger depending on roof pitch. · Cut out and frame opening. · Refer to Chapter 25 of the Uniform Building Code for roof framing details. Install Flashing · Assemble chimney so it passes through the framed opening. · Slip the flashing over the chimney. NOTICE: Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top. · Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum. · Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. · Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. Figure 6.10 Ceiling/Attic Construction H. Manufactured Home Installation SL-300 Series Ceiling/Roof Thimble NOTICE: REQUIRED for manufactured homes. · Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney. Lay out, cut and frame a 14-1/2 in. (368 mm) square opening (measured on the horizontal) through the ceiling and roof structure. Consult local codes for framing details. · The thimble must extend completely through the roof structure shielding combustible materials. Five location holes have been provided to allow for a variety of ceiling/ roof thicknesses. A thimble extension is required when the ceiling/roof thickness exceeds 12-1/2 in. (318 mm). The extension should overlap the thimble one inch. · To attach the extension to the thimble, drill 1/8 in. (3 mm) holes through the outer shield of the thimble using the predrilled holes in the extension as guides. Attach the extension to the thimble using the screws provided with the extension. · Install the thimble assembly and nail it securely to the framing members. · Center the flashing over the chimney and nail it to the roof. Keep gaps between the flashing plate and the roof to a minimum. Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. · Finish assembling the chimney storm collar and termination cap following the installation instructions provided with them. FLASHING CHIMNEY FLASHING PLATE JOISTS NAIL THIMBLE Figure 6.11 Installing Part: 12966A, Configuration 1 30 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 FLASHING CHIMNEY FLASHING PLATE THIMBLE EXTENSION SCREW NAIL THIMBLE Figure 6.12 Installing Part 12966A, Configuration 2 FLASHING ADJUSTABLE EXTENSION HOLES CHIMNEY FLASHING PLATE THIMBLE EXTENSION SCREW NAIL THIMBLE Figure 6.13 Installing Part 12966A Configuration 3 I. Install Chase/Chase Top · You MUST use a chase top in a chase installation. Chase tops may be field constructed. · Include a turndown and drip edge to prevent water from seeping into the chase. · Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out. · Provide a 1/8 in. (3 mm) gap around the flue pipe. · Slope the chase top downward away from the opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. · Caulk all seams to prevent leaks. Slope Downward (1/4 in. per foot minimum) 2 in. (51 mm) Collar on Chase Top Turn-down Drip Edge Chase .018 (26 ga) min. Galvanized Chase Top Figure 6.14 Chase Top Construction Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 31 J. Termination Cap Requirements · Install a cap approved and listed for this fireplace system. · Locate cap where it will not become plugged by snow or other materials. · Locate cap away from trees or other structures. · The bottom of the termination cap must be at least 3 ft (.91 m) above the roof AND at least 2 ft (.61 m) above any portion of roof within 10 ft (3.05 m). K. Install Termination Cap Install the chimney sections up through the chase enclosure. · Caulk the overlap seam of any exposed pipe sections that are located above the roof line to prevent leaks. · Refer to termination cap instructions. WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE: Paint the termination cap with a rust-resistant paint to protect against the effects of corrosion on those parts exposed to the weather. Slip storm collar around chimney pipe before termination cap pipe is snapped into the chimney pipe. Caulk gaps between storm collar & pipe, and storm collar & chase top. Collar 2 in. (51 mm) Minimum Height Chase Top Termination Cap Storm Collar Chimney Pipe Do NOT block air holes 6 in. (153 mm) Minimum top of chase to top of chimney pipe Chase Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 6.15 Installing a TR344 Round Termination Cap Assemble storm collar around extended termination cap pipe once cap is installed. Caulk gaps between storm collar & pipe, and storm collar & chase top. Termination Cap Storm Collar Collar 2 in. (51 mm) Minimum Height Chase Top Chimney Pipe Do NOT block air holes 3 clip brackets. Slip over chase collar and attach with screws provided. The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. 2 in. (51 mm) maximum 4 3/4 in. (121 mm) Maximum Chase Figure 6.16 Installing a TR342-B Round Telescoping Termination Cap 32 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 Flange Collar 2 in. (51 mm) Minimum Height Chase Top Termination Cap Place waterproof caulk or sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. Chimney Pipe Chase 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Figure 6.17 Installing an ST375 Square Termination Cap Remove 2 screws from front & back to lift the top off Termination Cap Collar 2 in. (51 mm) Minimum Height Chase Top Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. The last section of pipe must stop between 2 in. (51 mm) above top of chase and 4-3/4 in. (121 mm) below top of chase 2 in. (51 mm) 4-3/4 in. (121 mm) Chimney Pipe Chase Figure 6.19 Installing a TCT375 Terra Cotta Cap Termination Cap Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks. Collar 2 in. (51 mm) Minimum Height Chase Top Chimney Pipe The last section of pipe must stop between 2 in. (51 mm) above the top of the chase and 4 3/4 in. (121 mm) below the top of the chase. Chase 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Figure 6.18 Installing a TS345/TS345P Square Termination Cap Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 33 7 Finishing A. Template A cardboard template of the front is printed on the outside of the shipping box. Cut out the template along the outside of the line for use in your installation. A metal template (HHT-Template-B) is available for more durable continued use, remaining accurate over time. Both measure 1/8 in. (3 mm) larger all the way around than the actual front. Note: This 1/8 in. of the non-combustible material must be painted or the red will be visible. Tools Required: 5/32 in. Allen wrench. · Remove the door on the fireplace (if installed). · Remove the screws from the fascia and remove fascia from the fireplace (if installed). Save the screws. Store the fascia in a safe, protected area to prevent scratching or other damage. · Install the template on the front of the fireplace (Figure 7.1) using the screws saved in the previous step. You are now ready to continue your installation with the desired decorative material. The template also serves as a protective covering and prevents damage to the front of the fireplace. NOTE: The decorative fascia must be removable for future serviceability of the automatic combustion control. B Finish the Wall Use a wet or dry towel or a soft brush to remove any dust or dirt from the non-combustible facing material. Apply a non-combustible adhesive to attach tile, stone or other non-combustible finishing materials per manufacturer's instructions. 1. Stone, Brick Finish WARNING! Risk of Fire! DO NOT apply tar paper or water resistive barrier over non-combustible board. · Apply metal lath to the 1/2 in. thick non-combustible board with corrosion resistant self-tapping screws capable of penetrating the metal surface behind the non-combustible board. · HHT recommends using type N or type S mortar. Due to high temperatures, review polymer modifiers specification sheet before using. 2. Tile, Granite, Marble Finish · Due to high temperatures, HHT recommends using unmodified thinset when applying tile. · When applying granite or marble, HHT recommends using thinset to adhere. If using a different adhesive, review specification sheet for application in high temperature areas. (R35.14) 37.25" HHT-Template-B 25.83" 31.18" Figure 7.1 Install the Finishing Template Note: DO NOT remove hang tags until installing finish materials. Figure 7.2 Template Dimensions 34 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 C. Mantel and Wall Projections A combustible mantel may be positioned no lower than 60 in. (1524 mm) from the base of the fireplace. Minimum clearance faceplate to sidewall is 16 in. (406 mm) The combustible mantel may have a maximum depth of 12 in. (305mm). Combustible trim pieces that project no more than 3/4 in. (19 mm) from the face of the fireplace can be placed no closer than 6 in. (152 mm) from the side of the decorative front. Surround legs that project more than 3/4 in. must be 16 in. away from the side of the decorative front. Combustible trim must not cover: · the metal surfaces of the fireplace · where the non-combustible board is placed over the metal surfaces · the space between the metal face of the fireplace and framing members Ceiling/Enclosure Mantel Trim Clearances are from bottom of appliance to lower edge of mantel or trim 36 (914 in. mm) Trim 3/4 in. max 60 in. (1524 mm) 48 in. (1219 mm) D. Finishing the Hearth Extension WARNING! Risk of Fire! High temperatures, sparks, embers or other burning material falling from the fireplace may ignite flooring or concealed combustible surfaces. · Protective metal hearth strips MUST be installed. · Hearth extensions MUST be installed exactly as specified. A hearth extension must be installed with all fireplaces to protect the combustible floor in front of the fireplace from both radiant heat and sparks. · You MUST use a hearth extension with this fireplace. · Refer to Figure 7.5 for minimum dimensions. · This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R value of 2.06. · The hearth extension material MUST be covered with tile, stone or other non-combustible material. · Manufactured hearth materials will usually have a published R value (resistance to heat) or kvalue (conductivity of heat). Refer to the formula in Table 7.1 to convert a k value to an R value, · Refer to Table 7.2 for hearth extension insulation alternatives. Table 7.1 R = 1/k x inches of thickness Figure 7.3 Mantel Specifications A noncombustible mantel may be positioned no lower than 46 in. (1168 mm) from the base of the fireplace. Noncombustible framing materials must be used above the fireplace to a height of 80 in. (2032 mm) or to the ceiling from the base of the fireplace for all construction materials, framing members, sheeting, and all finish materials. Noncombustible Mantel Clearances are from bottom of appliance to lower edge of mantel or trim All construction materials, framing members, sheeting and finish materials MUST be noncombustible. 46 in. (1168 mm) Table 7.2 Hearth Extension Insulation Alternatives, R Value = 2.06 Material Hearth & Home HX3, HX4 USG Micore 300TM USG DurockTM Cement Board Cement Mortar Common Brick Ceramic Tile k per inch r per inch thick thick 0.49 2.06 0.49 2.06 1.92 0.52 5.0 0.20 5.0 0.20 12.50 0.08 Minimum thickness required 1 in. 1 in. 4 in. 10 1/2 in. 10 1/2 in. 25 3/4in. ArmstrongTM Privacy Guard Plus Marble 0.46 14.3-20.0 2.18 0.07-0.05 1 in. 29 1/2 - 41 1/4 in. WARNING! Risk of Fire! Figure 7.4 Mantel Specifications - Non-Combustible Mantel You must comply with all minimum air space clearances to combustibles as specified. Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 35 . .................... . . .................... . 8 in. (203mm) minimum from each side of fuel opening B A Model # A B in. 41 20 Pioneer II mm 1041 508 Figure 7.5 Minimum Hearth Extension Dimensions · Fireplace and Hearth Extension flush on the floor Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 8 in. (203 mm) to either side of the fuel opening is required as shown in Figure 7.5. The construction of, and materials used for a hearth extension are shown in Figure 7.6. A hearth extension of this construction may be covered with any noncombustible decorative material and may have a minimum thickness as per Figure 7.6. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Outer Can Flange Non-combustible material supplied with appliance. Protective metal hearth strip Fascia Tile,marble or other non-combustible finish material Minimum 20 in. (508mm) in front and 8 in. (203mm) on sides to fuel opening Tile,marble or other Non-combustible sealant or grout non-combustible finish material .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Minimum 4 in. (102 mm) Cement Board or equivalent, (or two pieces HX4) Combustible Floor · Fireplace installed flush on the floor and hearth extension raised to bottom of fascia: Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 8 in. (203 mm) to either side of the fuel opening is required (see Figure 7.5). · Raised Hearth Extension Framing The hearth framing must be constructed of noncombustible materials (such as metal framing or equivalent material) and topped with two HX4s, or equivalent material (Table 7.3). When creating the platform, allow for the thickness of the non-combustible finishing materials (Figure 7.7). Outer Can Flange Non-combustible material supplied with appliance Protective metal hearth strip Fascia Minimum 20 in. (508 mm) in front and 8 in. (203 mm) on sides to fuel opening Tile,marble or Non-combustible sealant or grout other . . .. .. .. .. .. . . .. .. .. .. . . . . .. .. .. .. . . .. .. .. .. .. . . .. .. .. .. .. . . .. .. .. .. . . . . .. .. .. non-combustible finish material Non-combustible framing materials Minimum 4 in. (102 mm) Cement Board or equivalent, (or two pieces HX4) Combustible Floor Figure 7.7 Raised Hearth Extension to Bottom of Fascia WARNING! Risk of Fire! Hearth extensions are to be installed only as illustrated to prevent high tempertures from occurring on concealed combustible materials. Figure 7.6 Fireplace and Hearth Extension Flush on the Floor. 36 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 E. Sealing of Non-Combustible Board · After completing the installation of non-combustible material in the required non-combustible zone and the non-combustible finishing material over that, remove the template. · A bead of Super Calstick or equivalent 1000°F high temperature sealant must be used to close off any gaps at the top and sides between the fireplace and non-combustible facing (Figure 7.8) to prevent cold air leaks and the risk of fire. Large gaps can be bridged with fiberglass rope gasket. · When installation of the decorative material is complete, replace/install the fascia and fireplace door. NON-COMBUSTIBLE ZONE 45-1/2 in. (1156 mm) 45-1/2 in. (1156 mm) Seal inside perimeter of fireplace finished opening with high temperature sealant to prevent risk of fire and cold air infiltration. Figure 7.8 WARNING! Risk of Fire! · Maintain clearances. · Use only non-combustible material below standoffs, material such as cement board is acceptable. · Framing or finishing material used on the front of the fireplace closer than the minimums listed, must be constructed entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). WARNING! Risk of Fire! Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. · Choose finishing materials carefully. WARNING! Risk of Fire! Seal around finishing material to fireplace. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 37 8 Fireplace Setup A. Firebrick Placement The firebox of your fireplace is lined with high quality firebrick, which has exceptional insulating properties. Do not use a grate; simply build a fire on the firebox floor. Do not operate the fireplace without bricks. Make sure bricks are installed as shown. IMPORTANT: The bricks are very similar in size. Be certain you have the proper brick in the correct location. Measure the brick size for accuracy. - Remove new brick set from box and lay out to diagram as shown in Figure 8.2. - Lay bottom bricks in firebox. - Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of firebox wall and push bottom of brick back. - Install side bricks. Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the firebox. 2 3 3 3 1 1 3 4 1 1 2 3 3 3 3 4 1 Figure 8.1 Fire Brick Configurations 2 1 1 1 2 3 3 3 3 3 4 4 3 3 1 1 3 Figure 8.2 Fire Brick Configurations Table 8.1 # Brick Size 1 13-1/4" x 4-1/2" x 1-1/4" 2 13-1/4" x 4-1/2" x 1-1/4" w/ 1-1/2" chamfer 3 12" x 4-1/2" x 1-1/4" 4 12-1/2" x 4-1/2" x 1-1/4" Qty. In Set 5 2 8 2 38 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 B. Baffle and Blanket Placement Ensure correct baffle and baffle protection channel placement; replace baffle components if damaged or missing. Ceramic Blanket Back of Firebox Baffle Protection Channel in position Figure 8.3 Baffle Board The ceramic blanket and baffle board MUST be in contact with the back of the firebox and even with each other in the front. The baffle protection channel MUST be in position. Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 39 9 Reference Materials A. Chimney Components The following drawings show the SL-300 Series chimney and fireplace components which may be safely used with this fireplace. The 8 in. DuraPlus can also be used. Catalog # CAK4A ID4 UD4 SL306 SL312 SL318 SL324 SL336 SL348 SL3 SL315 SL330 FS338 FS339 FS340 AS8 JB877 CB876 RF370 RF371 DTO134/146 DTS134/146 ST375 TCT375 TR344 TR342-B TR-TVK TS345 TS345P 12966A MH841 HX4 LDS33 LDS46 LDS-BV Description Chimney Air Kit (shipped with appliance) Insulated Duct/Outside Air (used with chimney air kit) Uninsulated Duct/Outside Air Chimney Section - 6 in. (152 mm) long Chimney Section - 12 in. (305 mm) long 12 in. (305 mm) 5-1/4 in. (133 mm) 10-1/2 in. (287 mm) 12 in. (305 mm) 4 in. (102 mm) Chimney Section - 18 in. (457 mm) long Chimney Section - 24 in. (610 mm) long CAK4A Chimney Air Kit (shipped with appliance) Chimney Section - 36 in. (914 mm) long Chimney Section - 48 in. (1219 mm) long Chimney Stabilizer Chimney Offset/Return - 15 deg Chimney Offset/Return - 30 deg ID4 Insulated Duct 4 in. (102 mm) i.d. Ceiling Firestop - Straight Ceiling Firestop - 15 deg 42 in. (1067 mm) Ceiling Firestop - 30 deg SL300 Straight Attic Insulation Shield, 24 in. (610 mm) UD4 Uninsulated Duct Chimney Joint Band 4 in. (102 mm) i.d. Chimney Bracket Roof Flashing - Flat to 6/12 Pitch Roof Flashing - 6/12 to 12/12 Pitch 42 in. (1067 mm) Octogonal Decorative Caps Square Decorative Caps Square Termination Cap Terra Cotta Termination Cap Round Termination Cap Round Telescoping Termination Cap TR Top Vent Kit A 8 in. (203 mm) 10-1/2 in. (267 mm) B Square Termination Cap Square Termination Cap - Painted A B Manufactured Home Thimble Kit Catalog # in mm in mm Manufactured Home Thimble Extension 20 in./508 mm SL306 6 152 4-3/4 121 Micore Hearth Extension, 20 in./508 mm wide SL312 12 305 10-3/4 273 Decorative Shroud - 3 ft x 3 ft (.91 m x .91 m) SL318 18 457 16-3/4 425 Decorative Shroud - 4 ft x 6 ft (1.22 m x 1.83 m) Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) SL324 SL336 24 610 22-3/4 578 36 914 34-3/4 883 Field Constructed Shrouds (See "Woodburning Termination Cap") SL348 48 1219 46-3/4 1187 Heat-ZoneWood HHTTemplate-B CT-3A-B DV-8DP-BP Heat Management kit (includes fan, grille cover, fireplace adapter, and adjustment control), requires 6" vent for ducting. Metal face finishing template Adapter - May be used with the following caps CT Series DT Series DuraPlus Base Plate (required if using DuraPlus Chimney) 40 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 20-3/4 in. (527 mm) 4-3/4 in. (121 mm) Effective Height SL3 Chimney Stabilizer Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267 mm) Inside Diameter 8 in. (203 mm) Outside Diameter 10-1/2 in. (267 mm) SL315 Chimney Offset/Return - Effective Height 13-3/8in. (380 mm) SL330 Chimney Offset/Return - Effective Height 15-1/2in. (394 mm) A B 14-1/2 in. (368 mm) Firestop Spacer Catalog # FS338 FS339 FS340 A 0-deg. 15-deg. 30-deg. B 14-1/2 in. 368 mm 18-3/8 in. 467 mm 23 in. 584 mm A = Actual Length B = Effective length (length of chimney part after it has been snapped to another) 10-1/2 in. (267 mm) JB877 Chimney Joint Band 2 in. (51 mm) 10-1/2 in. (267 mm) CB876 Chimney Bracket 12 in. (305 mm) 27-3/8 in. (695 mm) RF370 - Roof Flashing Flat to 6/12 Pitch 24-5/8 in. (625 mm) 12 in. (305 mm) 31 in. (787 mm) RF371 - Roof Flashing 6/12 to 12/12 Pitch 24-5/8 in. (625 mm) Assembled Diameter: 14 1/2 in./368 mm Height: 24 in./610 mm AS8 SL300 Straight Attic Insulation Shield MH841 Manufactured Home Thimble Extension 29 in. (737 mm) Flashing 24-5/8 in. (625 mm) 16-5/8 in. (422 mm) Thimble 16-5/8 in. (422 mm) 12966A Manufactured Home Thimble Kit Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 41 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Micore Hearth Extension B 20 in. (508 mm) B A A C C DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 in mm DTO146 in mm A B C 34 20 24 864 508 610 46 22.7 26 1168 576 660 DTS134 in mm DTS146 in mm A B C 34 21.18 24 864 538 610 46 21.18 26 1168 538 660 TCT375 Terra Cotta Cap TR342-B Round Telescoping Termination Cap TR-TVK Top Vent Kit 15-3/4 in. (400 mm) ST375 Square Termination Cap TR344 Round Termination Cap 42 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 TS345/TS345P Square Termination Cap CT-3-B C D B A LDS33/LDS46 Decorative Shroud Catalog # LDS33 LDS46 A in. mm 36 914 48 1219 B in. mm 36 914 72 1829 C in. mm 8.5 216 8.5 216 D in. mm 11 279 11 279 E D C B A LDS-BV Decorative Shroud Catalog # A B C D E in. 26 12.5 15.5 22 23 LDS-BV mm 660 318 394 533 584 CT-3A-B Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19 43 R Quadra-Fire, a brand of Hearth & Home Technologies 1915 West Saunders Street, Mt. Pleasant, Iowa 52641 www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer, please visit www.quadrafire.com. 44 Quadra-Fire · PIONEER II · 4181-901 Installation Manual · Rev I · 08/19Adobe PDF Library 15.0 Adobe InDesign CC 13.0 (Windows)