FUEL TANK 135001 90374 R Post-installation Operation (1) Refilling Fuel. (2) Checking for Fuel Leaks 23 A03 M 0 076 Removal steps 1. Filler neck protector A 2. Filler neck protector B
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FUEL SUPPLY CONTENTS 13509000104 FUEL TANK ...............................3 SEALANT.. ................................ 2 GENERAL INFORMATION .................. 2 TROUBLESHOOTING ....................... 2 1 3C-2 - FUEL SUPPLY General Information/Sealantflroubleshooting A = . *,, . GENERAL INFORMATION 'i3500010199 (1) The fuel tank is located under the floor below the rear seats to provide increased safety and a wider luggage space. (2) Afuel cut-off valve has beenadoptedto prevent fuel from leaking out in the event of a collision. Fuel cut-off valve 2; SEALANT Item Plug and floor pan3 1 Specified sealant - -~ ~ p p M 8513 Grommeted windshield sealer (Black) 13500050030 - __ ~ - p TROUBLESHOOTING Symptom __ Engine malfunctions due to insufficient fuel supply Probabie cause ~ I Bent or kinked fuel pipe or hose p - Cloggedfuel pipe or hose ~~~p b o g g e d f u e lfilter or in-tank fuel filter Water in fuel filter ~ I Dirty or rusted fuel tank interior Malfunctioningfuel pump (Cloggedfilter in the pump) Evaporative emission control system malfunctions (When tank filler tube cap is removed, paessure releasingnoise is Mispipingof vapor line Disconnectedvapor line pipingjoint ____~____ Folded, bent, cracked or clogged vapor line Faulty fuel tank filler tube cap Malfunctioningfuel tank pressure control valve 13500070012 Remedy ~ Repair or replace ~ 1 Clean or replace -1 ! Replace ~ ' Replacethe fuel filter or clean the fuel tank and fuel line ~ I Clean or replace I I I Replace Correct ~ Correct ~ I ' Replace I I Replace I FUEL TANK R Post-installation Operation (1) Refilling Fuel. (2) Checking for Fuel Leaks 13500190374 Removal steps 1. Filler neck protector A 2. Filler neck protector B 3. Fuel filler cap 4. Packing 5. Vapor hose 6. Separator assembly 7. Vapor hose 8. Fuel check valve assembly 9. Fuel filler neck assembly 10. Return hose 11. High-pressure fuel hose 0 Rear seat cushion (Refer to GROUP 52A - Rear Seat.) 23 A 0 3M0076 12. Harness connector 13. Vapor hose 14. Pipe assembly 15. Vapor pipe 16. Fuel cut-off valve assembly 17. Filler hose 18. Fuel shut-off valve 19. Leveling hose 20. Leveling valve assembly 21. Fuel pump 22. Fuel gauge unit assembly 23. Fuel tank 24. Purge hose 13c-4 I I Flapper Open - r FUEL SUPPLY - Fuel tank *' ort A Port B AOJX0247 INSPECTION .---. 13500450038 FUEL TANK FILLER NECK ASSEMBLY CHECK (1) Connect a clean rubber hose to the port A of the fuel tank filler neck assembly. (2) Use a screwdriver or similar tool to push the flapper in order to close the valve, and then blow air into the hose. Check that the air does not flow out of the port B. (3) Use a screwdriver or similar tool to push the portion A shown in the illustration in order to open the valve, and then blow air into the hose. Check that the air flows out of the port B. FUEL CUT OFF VALVE CHECK 13500300135 If the sound of the float valve moving (knocking sound) can be heard when the valve assembly is gently shaken up and down, then the valve is okay. 03T0038 I FUEL SHUT-OFF VALVE CHECK 13500440035 Check that the flapper and valve open and close as shown in the illustration. A03X0235 LEVELING VALVE CHECK 13500430025 (1) Check that the levelingvalve is at the open positionwhen it is held vertically. (2) Check that the levelingvalve is at the close positionwhen it is tilted. FUEL GAUGE UNIT CHECK Refer to GROUP 54, Combination Meter. 1350031OO60 - FUEL SUPPLY Fuel Tank '13C-5 FUEL FILTER REPLACEMENT 13500130079 1. Bleed the residual pressure from inside the fuel line. (Refer to GROUP 13A - On-vehicle Service.) 2. Remove the air intake hose and canister. 3. Hold the fuel filter with an adjustablewrench and remove the eye bolt. Then remove the high-pressure fuel hose. Caution As there will be some pressure remaining in the fuel pipe line, cover it with a rag to prevent fuel from spraying out. 4. Hold the fuel filter with an adjustable wrench and loosen the flare nut. Then disconnect the main pipe connection. 5. Remove the fuel filter. 6. When installing the fuel filter, use a new gasket, and tighten the flare nut of the high-pressurefuel hose and the main pipe to the specified torque. 7. After installation, check that there are no fuel leaks. (1) Apply battery voltage to the fuel pump drive terminal to operate the fuel pump. (Refer to GROUP 13A - On-vehicle Service.) (2) Check for leaks when fuel pressure is applied. I I I I FUEL GAUGE UNIT REPLACEMENT 13500160108 1. Remove the rear seat cushion. (Refer to GROUP 52A - Rear Seat.) 2. Remove the plug. I I I 3. Disconnect Ihe fuel gauge unit connector and remove the fuel gauge unit. A03S0014 4. Apply the specified sealant to the contact surfaces of the plug and the floor pan, and install the plug. Specified sealant: 3M ATD Part No. 8513 or equivalent 5. Install the rear seat cushion. (Refer to GROUP 52A - Rear Seat.)Acrobat 5.0 Paper Capture Plug-in for Windows www.ilovepdf.com