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Document DocumentThis .pdf document is bookmarked Operating Instructions and Parts Manual Horizontal Band Saw Models EHB-1018VM | EHB-1018VMH JET® 427 New Sanford Road LaVergne, Tennessee 37086 www.jettools.com Ph.: 855-336-4032 1 Part No. M-891070 REV D 07/2020 Copyright © 2018 JET 1.0 WARRANTY AND SERVICE JET® warrants every product it sells against manufacturers' defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-855-336-4032, 8AM to 5PM CST, Monday through Friday. WARRANTY PERIOD The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website, jettools.com. WHO IS COVERED? This warranty covers only the initial purchaser of the product from the date of delivery. WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. HOW TO GET TECHNICAL SUPPORT Please contact Technical Service by calling 1-855-336-4032. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-855-336-4032 or use the Service Center Locator on the JET website. 2 Horizontal Band Saw MORE INFORMATION JET® is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website, jettools.com. HOW STATE LAW APPLIES This warranty gives you specific legal rights, subject to applicable state law. LIMITATIONS ON THIS WARRANTY JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc. NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand. EHB-1018VM | EHB-1018VMH 3 2.0 TABLE OF CONTENTS 1.0 WARRANTY AND SERVICE .........................................................................................................................................2 2.0 TABLE OF CONTENTS.................................................................................................................................................4 3.0 SAFETY WARNINGS ....................................................................................................................................................4 4.0 INTRODUCTION ...........................................................................................................................................................6 5.0 SPECIFICATIONS.........................................................................................................................................................6 6.0 UNCRATING AND ASSEMBLY .....................................................................................................................................7 7.0 INSTALLATION .............................................................................................................................................................7 8.0 ELECTRICAL CONNECTIONS .....................................................................................................................................7 9.0 CONTROLS...................................................................................................................................................................7 10.0 AUXILIARY COOLANT HOSE.....................................................................................................................................8 11.0 PRIOR TO OPERATION..............................................................................................................................................8 12.0 OPERATING CONTROLS AND ADJUSTMENTS.......................................................................................................8 12.1 REMOVING AND INSTALLING THE BLADE..........................................................................................................8 12.2 ADJUSTING BLADE GUIDE BRACKETS...............................................................................................................9 12.3 ADJUSTING BLADE GUIDE ROLLER BEARINGS ................................................................................................9 12.4 CHANGING BLADE SPEED .................................................................................................................................10 12.5 OPERATING VISE ................................................................................................................................................10 12.5.1 HYDRAULIC VISE .........................................................................................................................................10 12.6 BOW WEIGHT ADJUSTMENT.............................................................................................................................. 11 12.7 ADJUSTING STOCK ADVANCE STOP ................................................................................................................ 11 12.8 SETTING UP THE MACHINE FOR OPERATION................................................................................................. 11 12.9 AUTOMATIC SHUT-OFF.......................................................................................................................................12 12.10 GEAR CASE........................................................................................................................................................12 12.11 ADJUST BLADE TENSION AND BLADE TRACKING ADJUSTMENT................................................................12 12.12 SAFETY DEVICE FOR BROKEN SAW BLADE..................................................................................................13 12.13 CLAMPING VISE POSITION LOCKING LEVER ................................................................................................13 12.14 MITER ANGLE ADJUSTMENT ...........................................................................................................................13 13.0 MAINTENANCE ........................................................................................................................................................14 14.0 LUBRICATION...........................................................................................................................................................14 15.0 REPLACEMENT PARTS ...........................................................................................................................................14 16.0 WIRING DIAGRAM ............................................................................................................................................. 27-28 3.0 SAFETY WARNINGS 1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained. 5. Do not use this band saw for other than its intended use. If used for other purposes, JET®, disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. 6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. 7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves. 8. Wear ear protectors (plugs or muffs) during extended periods of operation. 9. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication. 4 Horizontal Band Saw 10. Make certain the switch is in the OFF position before connecting the machine to the power supply. 11. Make certain the machine is properly grounded. 12. Make all machine adjustments or maintenance with the machine unplugged from the power source. 13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on. 14. Avoid contact with coolant, especially guarding your eyes. 15. Always keeps hands and fingers away from the blade when the machine is running. 16. Never hand hold the material. Always use the vise and clamp it securely. 17. Always provide adequate support for long and heavy material. 18. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after maintenance is complete. 19. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20. Do not use power tools in damp/wet locations or other dangerous environments. Do not expose them to rain. Keep work area well lighted. Provide for adequate space surrounding work area and non-glare overhead lighting. 21. Keep the floor around the machine clean and free of scrap material, oil and grease. 22. Keep visitors a safe distance from the work area. Keep children away. Workshop should be childproof; padlocks, master switches, remove starter keys. 23. Give your work undivided attention. Looking around, carrying on a conversation and "horse-play" are careless acts that can result in serious injury. 24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation. 25. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely. 26. Use recommended accessories; improper accessories may be hazardous. 27. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. 28. Maintain proper adjustment of blade tension, blade guides and thrust bearings. 29. Turn off the machine and disconnect from power before cleaning. Use a brush to remove chips or debris -- do not use your hands. 30. Do not stand on the machine. Serious injury could occur if the machine tips over. 31. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop. 32. Be sure that the blade is not in contact with the workpiece when the motor is started. The motor shall be started and you should allow the saw to come up to full speed before bringing the saw blade into contact with the workpiece. 33. Adjust upper guide to clear workpiece. Hold workpiece firmly against table. 34. Direction of feed -- feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 35. Installation work and electrical wiring must be done by qualified electrician in accordance with all applicable codes and standards. 36. Do not remove jammed pieces until blade has stopped. WARNING: This product can expose you to chemicals including lead and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov. WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: · lead from lead based paint · crystalline silica from bricks, cement and other masonry products · arsenic and chromium from chemically treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www.p65warnings.ca.gov/wood. EHB-1018VM | EHB-1018VMH 5 Familiarize yourself with the following safety notices used in this manual: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage. This means that if precautions are not heeded, it may result in serious or even fatal injury. 4.0 INTRODUCTION This manual is provided by JET® covering the safe operation and maintenance procedures for a JET Model EHB-1018VM or EHB-1018VMH. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. 5.0 SPECIFICATIONS Model Number Stock Number Capacity (in.): Round at 90° Round at 60° Round at 45° Rectangle at 90° Rectangle at 60° Rectangle at 45° Square at 90° Square at 60° Square at 45° Vise Swivel (°) Head Movement (°) Blade Size (in.) Blade Wheel Diameter (in.) Blade Wheel Speed (SFPM) Bed Height (in.) Motor (HP) Overall Dimensions (in.) Net Weight - approx. (lbs.) Shipping Weight - approx. (lbs.) EHB-1018VM 891070 10 6 10 10x17 6x5 10x12 10x10 5-1/2x5-1/2 10x10 0 60 R, 45 L 1 x .035 x 144 14 Variable 50-275 27 2 HP, 230/460V 3 Phase CSA/CUS Certified 85 x 40 x 44 1,166 1,276 EHB-1018VMH 891080 10 6 10 10x17 6x5 10x12 10x10 5-1/2x5-1/2 10x10 0 60 R, 45 L 1 x .035 x 144 14 Variable 50-275 27 2 HP, 230/460V 3 Phase CSA/CUS Certified 85 x 40 x 44 1,210 1,320 The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET, reserves the right to change specifications at any time and without prior notice, without incurring obligations. 6 Horizontal Band Saw 6.0 UNCRATING AND ASSEMBLY Note: Read and understand the entire manual before attempting setup or operation. 1. Finish uncrating the saw and inspect for damage. Should any have occurred, contact your local distributor. 2. Remove all bolts attaching machine to shipping base. 3. Leave packing material between vise clamps and saw head intact until band saw has been lifted to its final position. 4. Clean all rust protected surfaces with kerosene or diesel oil to remove protective coating. Do not use gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces. 5. Lubricate all slideways with SAE 10W oil. 7.0 INSTALLATION For best performance, the band saw should be located on a solid and level foundation. Allow room for servicing and for moving large stock around the band saw when deciding a location for the machine. 1. Using lifting straps that are isolated from the band saw's finished surfaces, lift machine and place in desired location. See Figure 1 for strap placement. 2. Install four leveling bolts with lock nuts on both sides of the base as shown in the parts breakdown on page 16, items 2 and 3. 3. Place a level on the table surface and check side-toside and front-to-back. 4. Adjust leveling screws until machine is level in both directions and tighten locking nuts. 8.0 ELECTRICAL CONNECTIONS All electrical connections must be done by a qualified electrician. All adjustments or repairs must be done with machine disconnected from power source. Failure to comply may cause serious injury. The EHB-1018VM/VMH is rated at 230/460V, 3 phase. Confirm that power available at the saw's location matches that for which the saw is wired. If the saw runs backward, disconnect from power and switch any two of the three power leads. 9.0 CONTROLS Refer to Figure 2. Power Indicator Light (A) lit whenever machine is running. Start Button (B) press to start band saw. Stop Button (C) press to stop band saw. Emergency Stop Button (D) press to immediately stop all machine functions. Blade Up Button (E) when in automatic mode, press to raise saw head. Blade Down Button (F) when in Automatic mode, press to lower saw head. Coolant Switch (G) Turn arrow to "I" to turn on coolant flow. Turn arrow to "O" to stop coolant flow. Manual/Auto Switch (H) due to saw head weight, use the auto mode to raise and lower saw head. Hydraulic Vise Closed Button (I) press to close vise. Hydraulic Vise Open Button (J) press to open vise. Saw Head Down Feed Speed Control (K) this knob is used to set the amount of downward force that is applied to the saw blade. The feed rate is proportional to the opening of the valve. When set to zero, the saw head is locked in the raised position. Increasing the valve opening (counterclockwise adjustment) increases the feed rate; decreasing the valve opening (clockwise adjustment) reduces the feed rate. Fig. 1 EHB-1018VM | EHB-1018VMH 7 A D E G I K C B J H F Fig. 2 10.0 AUXILIARY COOLANT HOSE Your saw is equipped with an auxiliary coolant hose. This can be used when a large amount of coolant needs to be directed at the work piece. 11.0 PRIOR TO OPERATION 1. Check that blade tooth direction matches diagram on blade guides. 2. Check to see that blade is properly seated on wheels after applying correct tension (approximately 25,000 lbs.). 3. Set blade holder guides for approximately .003" to .005" clearance between guides and blade. 4. Check for slight clearance between back up rollers and back of blade. 5. Position blade guides as close to workpiece as possible. 6. Select proper speed and feed rate for material being cut. 7. Material to be cut must be securely held in vise. 8. Check to see that coolant level is adequate and turn on coolant pump if material to be cut requires it. Machine should be filled with four gallons of the proper coolant mixture. Follow the directions on the product maker's label and fill the coolant tank through the chip tray area. 9. Do not start cut on a sharp edge. 10. Keep machine lubricated. See "Lubrication" section. 12.0 OPERATING CONTROLS AND ADJUSTMENTS 12.1 REMOVING AND INSTALLING THE BLADE 1. Disconnect the machine from the power source. 2. Raise the saw frame about 6" and close the feed rate lever by turning it clockwise as far as it will go. 3. Open both wheel covers and clean the swarf out of the machine. 4. Release blade tension by turning the blade tension handwheel (C) Fig. 3 counterclockwise. 5. Remove the blade from both wheels and out of each blade guide. 6. Make sure the teeth of the new blade are pointing in the direction of travel. If necessary, turn the blade inside out. 7. Place the blade in place on the wheels (A) and through the upper blade guard (B) Fig. 3 is shown with the wheel covers removed for clarity. 8. Work the blade (F) all the way up into the blade guide roller bearings (D) with the back of the blade against the back-up bearing (E), as shown in Fig. 4. NOTE: If roller bearings need adjusting refer to the section ADJUSTING BLADE GUIDE ROLLER BEARINGS. A C B A Fig. 3 8 Horizontal Band Saw E D F Fig. 4 12.2 ADJUSTING BLADE GUIDE BRACKETS The blade guides should be set as close to the vise jaw as possible. The right blade guide bracket (A) Fig. 6, is not adjustable and is set at the factory to clear the right hand vise jaw. The left blade guide bracket (B) can be moved to the left or right depending on the position of the left hand vise jaw (C). To move the left blade guide bracket (B), loosen hand knob (D), position blade guide bracket (B) and tighten hand knob (D). 9. Put light tension on the blade and work it on both wheels, as shown in Fig. 5. MAKE SURE THAT THE BACK OF THE BLADE IS AGAINST THE WHEEL FLANGES OF BOTH WHEELS. THIS IS VERY IMPORTANT. 10. When you are sure the back of the blade is against the wheel flanges of both wheels and properly inserted into the guides, finish putting tension on the blade. 11. Jog the power "on" and "off" to be sure the blade is in place and tracking properly. If blade is not tracking properly refer to the section "Tracking the Blade". Fig. 5 B D C A Fig. 6 12.3 ADJUSTING BLADE GUIDE ROLLER BEARINGS The back of the blade (A) Fig. 7, should ride against the back-up support bearing (B) which is positioned at an angle so as to provide greater bearing support, eliminating bearing wear and extending blade life. The saw blade (A) should also ride between the two roller bearings (C) and (D) Fig. 7. The rear bearing (C) on the left hand blade guide can be easily adjusted to suit blade thickness by loosening nut (E). The bearing (C) is on an eccentric which enables it to be adjusted for blade thickness in the same manner with the exception that the adjustable roller bearing is in the forward position. Part (F) shown Fig. 8 is a tungsten carbide block, after completing the adjustments shown in Fig. 7, tighten the Part (F) onto the surface of the saw blade. EHB-1018VM | EHB-1018VMH 9 B C E D A Fig. 7 Speed Adjuster Knob Fig. 9 E C F A 12.4 CHANGING BLADE SPEED Fig. 8 Only adjust speed with power on and blade turning. 1. Raise cutting head approximately six inches above work piece and turn feed rate knob to zero. 2. Turn power on and turn speed adjuster knob (as in Figure 9) to match appropriate material. 12.5 OPERATING VISE The workpiece is placed between the vise jaws with the required amount to be cut-off extending out past the blade. To position the moveable vise jaw (B) instantly, simply turn vise handknob (A) Fig. 10, counterclockwise 1/2 turn and move the vise jaw (B) to the desired position. Then tighten vise by turning the knob (A) clockwise. The vise can be adjusted to cut any angle from 0° to 45° by loosening the two bolts (C) Fig, 10, on each vise jaw. Position the vise jaws to the desired angle and tighten the bolts. It is also necessary, when angle cutting, to move the right hand vise jaw (D) to the left until the workpiece and right hand vise jaw clears the right hand guide arm. 12.5.1 HYDRAULIC VISE The 1018VMH is equipped with a hydraulic vise. This feature allows the operator to make repeated cuts much quicker than saws with manual vise. To use the hydraulic vise, load material as normal and manually advance the mobile vise jaw against the work piece then use the vise close and open fuctions located on the control panel. 10 Horizontal Band Saw A D B C A B Fig. 10 12.6 BOW WEIGHT ADJUSTMENT Bow weight is one of the most important adjustments of the saw. If the bow weight is not set properly, one can expect poor performance, crooked cuts, tooth stripping, stalling, and the blade popping off the blade wheels. The hydraulic feed rate unit will not compensate for improper bow weight. Bow weight has been set at the factory and should not need any adjustment. If adjustment becomes necessary: 1. Disconnect machine from power source. 2. Turn on hydraulic valve (F, Figure 2). 3. Turn cutting pressure control valve (E, Figure 2) counterclockwise until it stops. 4. Place one end of a fish-type scale under the blade tension handle and lift the saw with the other end. The scale should indicate approximately 22-24 lbs. for the EHB-1018VM/VMH. 5. Adjust tension to approximately 22-24 lbs. by turn ing the adjustable C-bolt found at the end of the coil spring on the rear of the band saw. 6. Connect the machine to the power source. 12.7 ADJUSTING STOCK ADVANCE STOP The Stock Advance Stop is used mainly when more than one piece is to be cut to the same length. Simply position the stop block (A) Fig.11, the desired distance away from the blade. The stop may be repositioned by loosening screw (B) and moving the rod (C) accordingly. To move the stop block (A) out of the way simply push it to the down position. C Fig. 11 12.8 SETTING UP THE MACHINE FOR OPERATION 1. Select the proper speed and blade for the type of material you are cutting. 2. Make sure blade tension is adjusted properly. 3. Lift the saw frame up and turn the feed rate knob to zero. 4. Place the stock between the vise jaws, set the stock for the desired width of cut and tighten the vise. 5. Make sure the left blade guide bracket (A) is adjusted as close as possible to the left vise jaw (B) Fig. 12. 6. Turn the machine on adjust coolant flow by turning knob (G) Fig. 2. 7. Turn the feed rate control (K) Fig 2, counterclock wise until the saw blade begins to lower the desired rate of speed. 8. Proceed to cut throughout the workpiece, as shown in Fig. 12. The machine will turn off at the completion of the cut. A B EHB-1018VM | EHB-1018VMH Fig. 12 11 12.9 AUTOMATIC SHUT-OFF Each machine and any accessories which are wired into the electrical system are controlled by the start-stop buttons. The machine will automatically shut off when the cut is completed. The lever (A) Fig. 13, for the automatic shut-off, contacts the top of the hydraulic cylinder (B) and shuts off the machine. LUBRICATION OF HYDRAULIC SYSTEM If it is necessary to fill the hydraulic cylinder with oil, proceed as follows: 1. Lift the saw frame slightly (about 15°), place a block underneath the saw frame to hold it. 2. Turn cover (B) shown in Fig. 13 counterclockwise, then fill hydraulic oil or equivalent until it is full. A B Fig. 13 12.10 GEAR CASE After the first 50 hours of use the gear case should be drained and refilled. Remove drain plug (A) Fig. 14 drain all of the oil out of the gearbox. Remove oil filler plug located underneath the right wheel and fill the gear case with 850ml of multi-function gearbox oil or equivalent. A Fig. 14 12.11 ADJUST BLADE TENSION & BLADE TRACKING ADJUSTMENT Blade tension has been preset at the factory; however if the tension should need to be increased, this can be accomplished by turning the handwheel (A) clockwise until the tension limiter (B) slips. Please note that one does not need to press the handwheel, simply turn. For purposes of proper blade tracking, the back of th blade should be located against the flange of the blade wheel. If it is not, the tracking can be adjusted by loosening the screw (C) in Fig. 15, and adjusting screw (D) in Fig. 15, until the blade is tracking properly, When adjustment is complete, retighten screw (C). C D A B Fig. 15 12 Horizontal Band Saw 12.12 SAFETY DEVICE FOR BROKEN SAW BLADE When the saw blade breaks during operation, the limit switch shown in Fig. 16, will automatically shut the machine off. 12.14 MITER ANGLE ADJUSTMENT In order to use the mitering function of this saw, first you must release the tension on lever (A) Fig. 18 by pulling the lever up. Then remove the 90 deg pin (A) Fig. 19 to allow the frame to swing. Set the indicator (B) Fig. 19 to the desired angle on the scale (C) Fig. 19. After the proper angle has been set, push the lever down to hold the saw in place. if the lever does not adequately hold the saw, the tension can be adjusted by tightening the bolt (B) under the lever. A Fig. 16 12.13 CLAMPING VISE POSITION LOCKING LEVER Due to the mitering function of this saw, the vise can be moved fore and aft. Make sure to tighten both workpiece levers (A) in Fig. 17, before clamping the workpiece. C A Fig. 17 B Fig. 18 B A Fig. 19 EHB-1018VM | EHB-1018VMH 13 13.0 MAINTENANCE Before doing maintenance on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch! Failure to comply may cause serious injury. Keep the band saw and the motor clean. If the power cord is worn, cut, or damaged in any way, have it replaced immediately. 14.0 LUBRICATION All ball bearings are permanently lubricated and sealed. They require no further attention. The gear box lubricant should be changed after the first 50 hours of operation. Change lubricant from then on every 250 hours of operation. To check level of gear box lubricant, place saw arm in down position and allow a few minutes to pass so that oil drains down. Check level in sight glass on side of gear casing. Correct level is the dot in the middle of sight glass. To change gear box lubricant: 1. Disconnect the machine from the power source. 2. Open drain plug and allow lubricant to drain completely. Drain plug may be found on lower front of gear case under right wheel cover. Remove drain plug with a hex wrench. 3. Replace drain plug. 4. Remove filler cap (A, Figure 12) and fill gear box with Mobil DTE® Oil Heavy Medium until level reaches dot in middle of sight glass. 5. Replace filler cap. 6. Connect machine to the power source. Use a light machine oil to lubricate all other moving parts as needed. 15.0 REPLACEMENT PARTS -- EHB 1018VM and EHB 1018VMH Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-855-336-4032, Monday through Friday (see our website for business hours, www.jettools.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. JET® 427 New Sanford Road LaVergne, Tennessee 37086 www.jettools.com Phone: 855-336-4032 14 Horizontal Band Saw SAW STAND AND BED ASSEMBLY -- EHB 1018VM, 1018VMH EHB-1018VM | EHB-1018VMH 15 PARTS LIST EHB-1018VM, EHB-1018VMH Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24-1 24-2 24-3 24-4 24-5 24-6 24-7 24-8 24-9 25 25-1 26 27 28 29 30 31 32 33 Part No. EHB916V-64 EHB916V-65 EHB1018VM-66 EHB1018VM-67 TS-0209071 EHB1018VM-191 EHB1018VM-192 TS-0267041 EHB1018VM-194 EHB1018VM-195 EHB1018VM-196 EHB1018VM-197 TS-0081031 EHB1018VM-199 EHB1018VM-200 TS-0680041 EHB1018VM-202 TS-0208071 TS-0060081 TS-0561031 EHB916V-206 EHB1018VM-207 EHB1018VM-207N EHB1018VM-208 EHB1018VM-209 EHB916V-209-1 EHB916V-191 EHB1018VM-209-3 TS-0561011 EHB1018VM-209-5 EHB1018VM-209-6 EHB1018VM-209-7 EHB916V-225 EHB1018VM-209-9 EHB1018VM-OHCA EHB916V-210 EHB1018VM-25-1 EHB916V-211 EHB1018VM-213 TS-0680031 EHB1018VM-215 EHB916V-216 EHB1018VM-217 TS-0561021 EHB1018VM-219 Description Fitting Tubing Valve Feed Knob Socket Head Cap Screw Rack block Vise jaw Bracket Set Screw Rack block Acme Nut Assembly Fixed Pin Rack Hex Cap Screw Moveable Bed Adjustable Handle Flat Washer Vise Jaw Bracket (fixed) Socket Head Cap Screw Hex Cap Screw Hex Nut Limit Switch Limit Switch Seat(Ser No.13080024 and lower) Limit Switch Seat(Ser No.xxxx0025 and higher) Limit Switch Bracket Knob Special Washer Screw Nut Block Screw Screw Screw Ring Oil Hydraulic Cylinder Assembly (includes # 25-33,35) Cap Air Flow Brass Oil Seal Rod Flat Washer Piston Seal O-Ring Hex Nut Tube Assembly Size Qty. 2 5/16"× 65" 2 1 1 3/8 × 1-1/2" 2 1 1 1/4-20 × 3/8" 1 1 1 1 1 5/16-18 × 3/4" 2 1 1 3/8" 1 1 5/16"-18 × 1-1/4" 4 3/8-16 × 1-3/4" 1 3/8" 1 1 1 1 1 1 1 1 1 1 1 2 2 3 1 1 1 20.35.7 1 1 5/16" 1 1 1 1 5/16" x 18T 2 1 16 Horizontal Band Saw Index No. 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 55-1 56 56-1 56-2 57 57 57-1 58 59 60 61 62 63 64 65 66 67 68 68-1 68-2 68-3 68-4 68-5 69 70 71 72 Part No. EHB916V-222 EHB916V-223 EHB1018VM-224 EHB916V-225 TS-0680031 TS-0051051 EHB916V-232 EHB1018V-233 EHB916V-234 EHB916V-235 TS-0209081 TS-0680041 TS-0271051 EHB1018VM-241 TS-0051081 TS-0680031 TS-0561021 TS-0561071 EHB1018VM-247 EHB916V-248 EHB916V-249 EHB916V-249-1 EHB1018VM-250 TS-0051051 TS-0720081 EHB1018VM-252 EHB1018VMH-252 EHB916V-252-1 EHB916V-253 EHB1018VM-254 EHB1018VM-255 EHB1018VM-256 TS-0680061 TS-0561051 TS-0267121 EHB1018VM-260 TS-0208061 EHB1018VM-262 EHB1018VM-263 EHB1018VM-263-1 TS-0070161 TS-0640111 TS-0060071 TS-0570031 TS-0050031 EHB916V-265 TS-0271031 EHB916V-267 Description Tube Fitting Retaining Ring Pivot Shaft Socket Set Screw Flat Washer Hex Cap Screw Motor Plate Rear Pivot Bracket Socket Set Screw Hex Nut Socket Head Cap Screw Flat Washer Set Screw Eccentric Hex Cap Screw Flat Washer Hex Nut Hex Nut. Handle Pin (not show) Hand Wheel Handle Seat (1018VM only) Hex Cap Screw (1018VM only) Lock Washer (1018VM only) Acme Screw(1018VM only) Acme Screw(1018VMH only)(not shown) Collar Roll Pin Locking screw Special Washer Locking pieces Flat Washer Hex Nut. Socket Set Screw Table Socket Head Cap Screw Block Swiveling Seat Support Seat Hex Cap Screw Hex Nut Hex Cap Screw Hex Nut. Hex Cap Screw Collar Socket Set Screw Copper Size Qty. 1 S-17 1 1 3/8"-16T × 3/8" 1 5/16" 4 5/16 × 1" 4 1 1 1/2" x 2" 2 1/2"-12 2 3/8"-16T × 1-3/4" 3 3/8" 3 3/8"-16 × 1/2" 1 1 5/16 x 1-3/4" 1 5/16" 1 5/16 x 18T 1 5/8" 1 1 1 1 1 1 5/16"-18 × 1" 2 5/16" 2 1 1 1 6 ø ×30 ø 1 1 1 1 1/2" 1 1/2"-12 2 1/4 x 3/4" 1 1 5/16" × 1" 4 1 1 1 1/2 x 5-1/2 1 1/2" 1 3/8 x 1-1/2 1 3/8"-16 1 1/4" × 3/4" 2 2 3/8-16T ×3/8" 4 2 EHB-1018VM | EHB-1018VMH 17 Index No. 73 74 75 76 76-1 76-2 76-3 76-4 77 78 79 80 81 82 82-1 82-2 83 84 85 85-1 85-2 85-3 85-4 85-5 86 87 88 89 90 91 92 93 94 Part No. TS-0271031 EHB916V-269 EHB1018VM-270 EHB1018VM-271 EHB1018VM-271-1 EHB1018VM-271-2 EHB1018VM-271-3 EHB1018VM-271-4 EHB1018VM-272 TS-0267071 TS-0208061 EHB1018VM-276 EHB1018VM-277 EHB916V-278 EHB916V-278-1 EHB916V-278-2 TS-0051051 TS-0561051 EHB1018VM-281 EHB1018VM-281-1 EHB916V-281-2 EHB916V-96 EHB916V-281-4 EHB916V-281-5 EHB1018VM-282 TS-0070051 TS-0208071 TS-0267071 EHB1018VM-286 EHB916V-26 TS-0680021 TS-0050031 EHB916V-245 EHB1018VM-SA 95 96 97 98 99 100 100-1 100-2 101 102 103 104 105 EHB1018V-258 EHB1018VM-292 EHB1018V-260 EHB916V-257 EHB1018VM-295 EHB1018VM-296 EHB1018VM-296-1 EHB1018VM-296-2 EHB916V-257 EHB1018VM-298 EHB1018VM-299 EHB1018VM-300 EHB1018VM-301 Description Socket Set Screw Pivot Shaft Spindle Base Assembly Base Lid Base Lid Door Wiring box Sliding Surface Socket Set Screw Socket Head Cap Screw Seat Movable Pin Gun Set Hook Hex Cap Screw Hex Cap Screw Hex Nut Coolant Tank Coolant Pump Pan Head Machine Screw 3 Way Coolant Block Lock W/Key Lock W/o Key Bracket Hex Cap Screw Socket Head Cap Screw Set Screw Strap Special Washer Flat Washer Hex Cap Screw Knob Adj. Stock Stop Assembly (includes #95-98,#101) Shaft Stop Bracket Bar Knob Arch Seat Support Block Socket Head Cap Screw Screw w/Nut Knob Scale Indicator Nameplate Start Switch 18 Size Qty. 3/8-16T ×3/8" 2 1 1 1 1 1 1 1 1 1/4-20 × 3/4" 6 5/16"-18 × 1" 3 1 1 1 1 2 5/16"-18 × 1" 2 1/2"-12T 4 1 1 4 1 1 2 1 1/2"-12 × 2" 4 5/16' x 1-1/4" 8 1/4"-20 × 3/4" 8 1 1 1/4" 2 1/4"-20 × 3/4" 2 1 1 7/8" 1 1 1 2 1 1 2 1 1 1 1 1 1 Horizontal Band Saw Index No. 105-1 106 107 108 109 110 110-1 111 112 113 114 115 116 117 118 119 120 120-1 121 121-1 121-2 121-3 121-4 121-5 122 123 124 125 126 127 128 129 326-1 326-2 326-3 326-4 326-5 Part No. Description EHB1018VM-301-1 EHB1018VM-302 EHB1018VM-303 EHB1018VM-304 EHB916V-305 EHB1018VM-306 EHB1018VM-306-1 EHB1018VM-307 EHB1018VM-311 TS-0680031 TS-0208061 EHB1018VM-314 TS-0211071 EHB1018VM-316 EHB1018VM-317 EHB1018VM-318 EHB1018VM-319 EHB1018VM-319-1 EHB1018VMH-320 EHB1018VMH-320-1 EHB1018VMH-320-2 EHB1018VMH-320-3 EHB1018VMH-320-4 EHB1018VMH-320-5 EHB1018VM-321 EHB1018VMH-322 EHB1018VMH-323 EHB1018VMH-324 EHB1018VM-325 EHB1018VM-326 EHB1018VM-327 EHB1018VM-129 EHB1018VMH-326-1 EHB1018VMH-326-2 EHB1018VMH-326-3 EHB1018VMH-326-4 EHB1018VMH-326-5 EHB1018VM-25-1 Raise/Lower/Vise Clamp/Vise Unclamp Switch Stop Switch Selection Switch Emergency Switch Indication Light For Power Control Box Tube Screw Acme Leadscrew Seat Flat Washer Socket Head Cap Screw Fixing Rod for Spring Socket Head Cap Screw Spring Spring Cover Bracket Spindle Open Pin Hydraulic Vise Assembly (includes #121-1~121-5) (1018VMH only) O-Ring Oil Scraping Ring Upper Cap Lower Cap Special Screw Hydraulic Motor Direction Valve (1018VMH only) Reducing Valve (1018VMH only) Manifold Block (1018VMH only) Hydraulic Pump Oil Box Solenoid Valve Sight Glass (not shown) Vise Pressure Gauge (1018VMH only) Fitting (1018VMH only) Fitting (1018VMH only) Fitting (1018VMH only) Fitting (1018VMH only) Air Flow Brass (not shown) Size Qty. 4 1 2 1 1 1 1 3/16" x 3/8" 9 1 5/16" 2 5/16-18 × 1" 2 1 1/2" × 1-1/2" 1 1 1 1 1 1/8" x1" 2 1 40.46 2 UHS70 2 1 1 M10 4 1/4 HP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EHB-1018VM | EHB-1018VMH 19 SAW ARM ASSEMBLY -- EHB 1018VM, 1018VMH 20 Horizontal Band Saw PARTS LIST SAW ARM -- EHB 1018VM, 1018VMH Index No. Part No. 1 EHB916V-01 1-1 EHB916V-01-1 2 EHB916V-20 3 EHB916V-03 4 EHB916V-04 5 EHB916V-05 6 EHB916V-06 7 EHB916V-07 8 EHB916V-08 8-1 EHB916V-08-1 9 TS-0081031 10 EHB916V-10 11 TS-0060111 12 TS-0271031 13 EHB916V-13 14 BB-51103 15 TS-0060061 16 EHB916V-16 17 TS-0732061 18 EHB916V-18 19 EHB916V-19 20 EHB916V-02 21 EHB916V-21 22 EHB916V-22 23 TS-0267041 24 TS-0720081 25 TS-0060051 26 EHB916V-26 28 EHB916V-28 29 BB6306ZZ 31 EHB916V-31 32 EHB916V-32 33 BB-30207 34 EHB916V-34 35 EHB916V-35 35-1 EHB916V-35-1 EHB916V-GBCA 36 TS-0060081 37 TS-0732061 38 EHB916V-38 39 EHB916V-39 40 BB-30206 41 TS-0267121 42 EHB916V-42 43 TS-0732061 Description Handwheel Handwheel handle Lock Nut Shaft Bracket Slide Gib Collar Roll pin Roll pin Hex Cap Screw Adjusting Screw Hex Cap Screw Set Screw Spindle Thrust bearing Hex Cap Screw Roll Pin Lock Washer Driven Thrust Bearing Housing Collar Disc Spring Copper Set Screw Lock Washer Hex Cap Screw Special Washer Wheel L.H. Bearing Output Shaft Oil Seal Bearing Oil Plug Gear Box Housing Cover Gear Box Cover Assembly (includes 35, 35-1) Hex Cap Screw Lock Washer Worm Gear Key Bearing Set Screw Cap Lock Washer Size 5x30 5x40 5/16 x 3/4 3/4 x 1-1/2 3/8 x 2-1/2 3/8" x 3/8 BB51103 3/8 x 1-1/4 5 x 30 3/8" 1/4 x 3/8 5/16" 3/8" x 1" BB6306ZZ 32.42.7 1/4" 1 1 1 3/8-16 × 3/4" 3/8" 7 x 7 x 35 1/4" × 3/4" 3/8" EHB-1018VM | EHB-1018VMH Qty. 1 2 1 1 1 1 2 1 2 1 4 1 1 1 1 2 1 1 1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 3 3 1 1 1 3 1 3 21 Index No. Part No. 44 TS-0060071 45 TS-0207021 46 TS-0561011 47 EHB916V-47 48 SB-3/16 49 TS-0270061 50 TS-0207021 51 BB-6004 52 EHB916V-52 55 BB-3205 56 EHB916V-56 57 EHB916V-57 58 TS-0207021 68 EHB1018VM-68 68-1 EHB916V-68-1 70 TS-0081031 71 TS-0680031 73 EHB916V-73 74 EHB916V-74 75 EHB916V-75 76 TS-0680031 77 TS-0081031 78 TS-0081031 79 TS-0680031 80 EHB916V-80 81 TS-0271032 82 EHB916V-82 83 TS-0081031 84 TS-0720081 85 EHB916V-85 86 EHB916V-86 86-1 EHB916V-86-1 86-2 EHB916V-86-2 87 EHB916V-75 88 EHB916V-88 89 EHB916V-88 90 EHB916V-90 90-1 EHB916V-90-1 91 EHB1018V-91 92 TS-0732061 93 TS-0060081 94 TS-0271051 95 EHB1018VM-95 96 EHB916V-96 97 EHB1018VM-97 98 EHB916V-98 99 EHB1018V-99 Description Hex Cap Screw Socket Head Cap Screw Hex Nut Cap Steel Ball Set Screw Socket Head Cap Screw Bearing Input Shaft Bearing Oil Seal Cap Socket Head Cap Screw Bow Frame Frame Handle Hex Cap Screw Flat Washer Tube Retainer Round Head Screw Bracket Flat Washer Hex Cap Screw Hex Cap Screw Flat Washer Drive Wheel. Socket Set Screw Key Hex Cap Screw Lock Washer Bracket Sensor Sensor seat Screw Bracket Knob Knob Blade Tension Gauge Pin Front Pivot Bracket Lock Washer Hex Cap Screw Socket Set Screw Motor 3 Way Coolant Block Hose Valve Hose Clamp 22 Size 3/8"-16 × 1-1/2" 1/4"-20 × 5/8" 1/4" 3/16" 5/16"-18 × 5/8" 1/4"-20 × 5/8" BB6004 3205 25.35.7 1/4"-20 × 5/8" 5/16" x 3/4" 5/16" 3/16" x 3/8" 5/16" 5/16" x 3/4" 5/16" x 3/4" 5/16" 3/8-24 ×3/8" 7 x 7 x 40 5/16-18 ×3/4" 5/16" 3/8" 3/8-16 ×3/4" 3/8-16 ×1/2" 2Hp,230/460V Qty. 3 3 3 1 2 1 4 1 1 1 1 1 4 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 1 1 1 2 1 2 1 1 1 1 3 3 1 1 1 2 2 2 Horizontal Band Saw Index No. Part No. 100 EHB1018VM-100 101 EHB916V-101 103 EHB916V-103 109 EHB916V-109 110 EHB916V-110 111 TS-0270021 112 EHB916V-112 113 TS-0270021 114 EHB916V-114 118 TS-0720081 119 EHB916V-119 121 EHB916V-121 122 EHB1018VM-122 123 TS-0680041 126 TS-0680041 127 TS-0060081 128 EHB1018V-128 129 EHB1018V-129 130 TS-0209061 131 TS-0267071 132 TS-0270061 133 EHB1018V-133 134 EHB1018VM-134 134-1 EHB916V-134-1 135 EHB916V-135 136 EHB916V-136 137 EHB1018V-137 138 TS-0267021 139 EHB916V-139 140 EHB1018V-140 141 TS-0207021 142 TS-0680021 144 EHB916V-144 EHB916V-144-1 145 TS-0561021 146 TS-0680041 147 BB6200ZZ 148 EHB916V-148 149 BB6200ZZ 150 EHB916V-150 151 EHB916V-151 153 EHB916V-153 154 EHB916V-154 154-1 EHB916V-154-1 154-2 TS-0680011 155 EHB1018V-155 156 EHB916V-156 156-1 EHB916V-156-1 Description Belt (for 1018VM/1018VMH) Cable Glands(not show) Upper Guard Lower Guard Motor Pulley Socket Set Screw Pulley Socket Set Screw Key Lock Washer Hex Head Screw Round Head Screw Cover R.H. Lock Washer Lock Washer Hex Cap Screw Stationary plate Bracket Socket Head Cap Screw Set Screw Set Screw Bracket-R.H. Slide Scale Screw Carbide Guide Collar Set Screw Wire Brush Bracket Socket Head Cap Screw Flat Washer Guide, Right Guide, Left Hex Nut Flat Washer Bearing Special Screw Bearing Special Screw Special Screw Adjustable Handle Guide Cover Screw Washer Bracket-L.H. Bladecover Screw EHB-1018VM | EHB-1018VMH Size PG-11 5/16-18 ×5/16" 5/16-18 ×5/16" 5 x 5 x 40 5/16" 5/16"-20 ×3/4" 10-3/16 ×3/8" 3/8" 3/8" 3/8 ×16 ×3/4" 3/8"-16 ×1-1/4" 1/4"-20 ×3/4" 5/16"-18 ×5/8" 3/16"-24 × 7/8" 1/4"×1/4" 1/4"-20 × 5/8" 1/4" x 19 x 2.0 5/16"-18T 3/8" 6200 ZZ M10 x 30 6200 ZZ 3/16" x 3/8" Qty. 1 5 1 1 1 1 1 1 1 2 2 4 1 4 3 3 2 1 2 4 1 4 1 1 4 4 2 2 1 1 2 2 1 1 2 4 1 1 2 1 1 1 1 2 2 4 1 2 23 Index No. Part No. 156-2 TS-0680011 157 EHB916V-157 158 EHB916V-158 159 TS-0680041 160 TS-0060031 161 EHB1018V-161 165 EHB916V-165 166 EHB916V-166 167 EHB916V-167 168 TS-081F051 169 891097 Description Washer Blade cover Special Knob Flat Washer Hex Head Screw Bracket Round Head Screw Cover L.H. Handle Phillips Screw Blade Size Qty. 2 1 2 3/8" 1 3/8 x 16 x 3/4" 3 1 3/16 ×3/8" 4 1 2 1/4"-20 × 3/4" 4 1 "x0.035"x 144" (4/6T) 1 24 Horizontal Band Saw ELECTRICAL BOX ASSEMBLY -- EHB 1018VM PARTS LIST ELECTRICAL BOX -- EHB 1018VM Index No. Part No. 308-1 EHB1018VM-308-1 308-2 EHB1018VM-308-2 308-2-1 EHB1018VM-308-2-1 308-3 EHB1018VM-308-3 308-4 EHB1018VM-308-4 308-5 EHB1018VM-308-5 308-6 EHB1018VM-308-6 308-7 EHB1018VM-308-7 308-8 TS-0680011 308-9 EHB1018VM-308-9 308-10 EHB1018VM-308-10 308-11 EHB1018VM-308-11 308-12 EHB1018VM-308-12 308-13 EHB1018VM-308-13 308-15 EHB1018VM-308-15 308-16 EHB1018VM-308-16 308-17 EHB1018VM-308-17 308-18 EHB1018VM-308-18 308-19 EHB1018VM-308-19 Description Transformer Fuse Blocks Fuse Relay Relay Socket Terminal Block Electrical Plate Round Head Screw Washer Power Cable Control Wire Ground Cable Overload Relay (4.5-6.5A) Magnetic Contactor Motor Cable Pump Cable Hydraulic Cable Limit Switch Cable Limit Switch Cable Size Qty. 230/460/12/24/110V 1 32A 600V 1 5A 1 250V 10A 1 1 9 1 3/16" x 3/8" 54 3/16" 54 1 1 Yellow/Green 1 RHU-10K1 1 CU-11 110V 3 1 1 1 1 1 EHB-1018VM | EHB-1018VMH 25 ELECTRICAL BOX ASSEMBLY -- EHB 1018VMH PARTS LIST ELECTRICAL BOX -- EHB 1018VMH Index No. Part No. 308-1 EHB1018VM-308-1 308-2 EHB1018VM-308-2 308-2-1 EHB1018VM-308-2-1 308-3 EHB1018VM-308-3 308-4 EHB1018VM-308-4 308-5 EHB1018VM-308-5 308-6 EHB1018VMH-308-6 308-7 EHB1018VM-308-7 308-8 TS-0680011 308-9 EHB1018VM-308-9 308-10 EHB1018VM-308-10 308-11 EHB1018VM-308-11 308-12 EHB1018VM-308-12 308-13 EHB1018VM-308-13 308-14 EHB1018VMH-308-14 308-15 EHB1018VM-308-15 308-16 EHB1018VM-308-16 308-17 EHB1018VM-308-17 308-18 EHB1018VM-308-18 308-19 EHB1018VM-308-19 308-20 EHB1018VM-308-20 Description Transformer Fuse Blocks Fuse Relay Relay Socket Terminal Block Electrical Plate Round Head Screw Washer Power Cable Control Wire Ground Cable Overload Relay Magnetic Contactor Terminal Motor Cable Pump Cable Hydraulic Cable Limit Switch Cable Limit Switch Cable Hydraulic Cable 26 Size Qty. 230/460/12/24/110V 1 32A 600V 1 5A 1 250V 10A 1 1 11 1 3/16" x 3/8" 62 3/16" 62 1 1 Yellow/Green 1 RHU-10K1 1 CU-11 110V 4 1 1 1 1 1 1 1 Horizontal Band Saw 16.0 WIRING DIAGRAM -- EHB 1018VM EHB-1018VM | EHB-1018VMH 27 WIRING DIAGRAM -- EHB 1018VMH 28 Horizontal Band Saw NOTES EHB-1018VM | EHB-1018VMH 29 NOTES 30 Horizontal Band Saw NOTES EHB-1018VM | EHB-1018VMH 31 NOTES 32 Horizontal Band SawMicrosoft: Print To PDF