To the extent the instructions in this manual are not strictly observed, the custom er cannot advance a demand against PR electronics A/S that would otherwise ...
Product Manual 9113 Temperature / mA Converter PERFORMANCE MADE SMARTER CCOE T E M P E R AT U R E | I . S . I N T E R FA C E S | CO M M U N I C AT I O N I N T E R FA C E S | M U LT I F U N C T I O N A L | I S O L AT I O N | D I S P L AY No. 9113V107-UK Product version: 9113-004 6 Product Pillars to meet your every need Individually outstanding, unrivalled in combination With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even the harshest of environments and have a 5-year warranty for greater peace of mind. Temperature I.S. Interface Our range of temperature transmitters and sensors provides the highest level of signal integrity from the measurement point to your control system. You can convert industrial process temperature signals to analog, bus or digital communications using a highly reliable point-to-point solution with a fast response time, automatic selfcalibration, sensor error detection, low drift, and top EMC performance in any environment. We deliver the safest signals by validating our products against the toughest safety standards. Through our commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard. Our backplanes further simplify large installations and provide seamless integration to standard DCS systems. Communication We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics, and can be configured via push-buttons. Product specific functionality includes communication via Modbus and Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android. Multifunction Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having one variant that applies to a broad range of applications can reduce your installation time and training, and greatly simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low power consumption, immunity to electrical noise and simple programming. Isolation Display Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be stacked both vertically and horizontally with no air gap separation between units required. Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display readout of process signals, and have universal input and power supply capabilities. They provide a real-time measurement of your process value no matter the industry, and are engineered to provide a user-friendly and reliable relay of information, even in demanding environments. Temperature / mA Converter 9113B Table of contents Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Symbol identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to demount system 9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Advanced features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PR 4511/4501 display / programming front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting / demounting the PR 4511/4501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Configuration of sensor error check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Input signal outside range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Signal error and cable fault indications without display front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Configuration / operating the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Routing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Routing diagram, advanced settings (ADV.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Help text overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 IECEx Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ATEX Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 FM Installation Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Desenho de instalaçao INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 9113 - Product version 9113-004 3 Warning The following operations should only be carried out on a disconnected device and under ESD-safe conditions: General mounting, wire connection and disconnection. Troubleshooting the device. Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only. Warning Do not open the front plate of the device as this will cause damage to the connector for the display / programming front PR 4511/4501. This device contains no DIP-switches or jumpers. Symbol identification Triangle with an exclamation mark: Read the manual before installation and commissioning of the device in order to avoid incidents that could lead to personal injury or mechanical damage. Warning/ demand. Potentially lethal situations. The CE mark proves the compliance of the device with the essential requirements of the directives. The double insulation symbol shows that the device is protected by double or reinforced insulation. Ex devices have been approved acc. to the ATEX directive for use in connection with installations in explosive areas. See installation drawings in appendix. Safety instructions Definitions Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC. Technicians are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in accordance with safety regulations. Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal operation. Receipt and unpacking Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing should always follow the device until this has been permanently mounted. Environment Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary, heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation. The device must be installed in pollution degree 2 or better. The device is designed to be safe at least under an altitude up to 2 000 m. 4 9113 - Product version 9113-004 Mounting Only technicians, who are familiar with the technical terms, warnings, and instructions in the manual and who are able to follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact your local distributor or, alternatively, PR electronics A/S www.prelectronics.com The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends. Descriptions of input / output and supply connections are shown in the block diagram and on the side label. The device is provided with field wiring terminals and shall be supplied from a Power Supply having double / reinforced insulation. A power switch shall be easily accessible and close to the device. The power switch shall be marked as the disconnecting unit for the device. For installation on Power Rail 9400 the power is supplied by Power Control Unit 9410. Year of manufacture can be taken from the first two digits in the serial number. Calibration and Adjustment During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the specifications of this manual. The technician must use tools and instruments that are safe to use. Normal operation Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible. Cleaning When disconnected, the device may be cleaned with a cloth moistened with distilled water. Liability To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR electronics A/S that would otherwise exist according to the concluded sales agreement. How to demount system 9000 Picture 1: By lifting the bottom lock, the device is detached from the DIN rail. 9113 - Product version 9113-004 5 Temperature / mA Converter 9113B · Input for RTD, TC and mA · Active / passive mA output via the same two terminals · 1 or 2 channels · Can be supplied separately or installed on power rail, PR type 9400 · SIL 2-certified via Full Assessment Advanced features ·Configuration and monitoring by way of detachable display front (PR 4511/4501); process calibration and signal simulation. · Copying of the configuration from one device to others of the same type via the display front. ·TC inputs can use either the internal CJC or a terminal with a built-in Pt100 sensor (PR 5910Ex, channel 1 / PR 5913Ex, channel 2) for higher accuracy. · Advanced monitoring of internal communication and stored data. · SIL 2 functionality is optional and must be activated in a menu point. Application ·The device can be mounted in the safe area and in zone 2 / cl. 1 div. 2 and receive signals from zone 0, 1, 2 and zone 20, 21, 22 including M1 / Class I/II/III, Div. 1, Gr. A-G. · Conversion and scaling of temperature (Pt, Ni and TC) and active current signals. ·The 9113 has been designed, developed and certified for use in SIL 2 applications according to the requirements of IEC 61508. Technical characteristics · 1 green and 2 red front LEDs indicate operation status and malfunction. · 2.6 kVAC galvanic isolation between input, output and supply. 6 9113 - Product version 9113-004 Applications Input signals: Channel 1 Current RTD Connection, wires 44 TC +* 43 - 42 *Order separately: CJC connetor 5910Ex/5913Ex 41 Power rail Output signals: Analog, 0/4...20 mA Channel 2 2-wire supply - 14 + mA mA 13 - + 2-wire supply - 12 + mA mA 11 - + Channel 1 Error signal Rail, supply + Rail, supply No connection No connection Channel 2 Current TC * RTD Connection, wires *Order separately: CJC connetor 5910Ex/5913Ex Zone 0, 1, 2, 20, 21, 22, M1 & Cl. I/II/III, Div. 1 gr. A-G 54 53 52 51 Same power rail as above Power connection: Supply - 31 Supply +19.2...31.2 VDC 32 Device status 33 N.C. 34 Device status Zone 2 & Cl. 1, Div. 2, gr. A-D or Safe Area 9113 - Product version 9113-004 7 PR 4511/4501 display / programming front Functionality The simple and easily understandable menu structure and the explanatory help texts guide you effortlessly and automatically through the configuration steps, thus making the product very easy to use. Functions and configuration options are described in the section "Configuration / operating the function keys". Application · Communications interface for modification of operational parameters in 9113. ·Can be moved from one 9113 device to another and download the configuration of the first unit to subsequent units. · When mounted in the process, the display shows process values and device status. Technical characteristics · LCD display with 4 lines: Line 1 (H=5.57 mm) shows input status Line 2 and 3 (H=3.33 mm) show analog input / output value or TAG no. and units. Line 4 shows status for communication and whether the device is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL-locked. ·Programming access can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Mounting / demounting the PR 4511/4501 1: Insert the tabs of the PR 4511/4501 into the holes at the top of the device. 2: Hinge the PR 4511/4501 down until it snaps into place. Demounting of the PR 4511/4501 3: Push the release button on the bottom of the PR 4511/4501 and hinge the the PR 4511/4501 out and up. 4: With the PR 4511/4501 hinged up, remove from holes at the top of the device. 3 1 4 2 OK 3 4501 4 8 9113 - Product version 9113-004 Order Type Channels 9113B Single : A Double : B Example: 9113BB Accessories 4501 = Display / programming front 4511 = Communication enabler 5910Ex = CJC connector, channel 1 5913Ex = CJC connector, channel 2 9400 = Power rail 9404 = Module stop for rail 9410 = Power control unit 9421 = Power supply 24 V - Ex nA nC Electrical specifications Environmental conditions: Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +60°C Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +85°C Calibration temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20...28°C Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 95% RH (non-cond.) Protection degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP20 Installation in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pollution degree 2 & overvoltage category II. Mechanical specifications: Dimensions (HxWxD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 104 mm Dimensions (HxWxD) w/ 4501 / 4511 . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 116 / 131 mm Weight approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 g Weight incl. 4501 / 4511 (approx.) . . . . . . . . . . . . . . . . . . . . . . . . 265 g / 350 g DIN rail type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIN EN 60715 - 35 mm Wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.13...2.08 mm2 / AWG 26...14 stranded wire Screw terminal torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 Nm Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6 2...13.2 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1 mm 13.2...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.7 g Common electrical specifications: Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2...31.2 VDC Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mA SB / 250 VAC 9113 - Product version 9113-004 9 Type 9113xA 9113xB Description 1 channel 2 channels Max. power dissipation 0.8 W 1.4 W Max. required power 0.8 W 1.4 W Max. required power is the maximum power needed at terminals 31 and 32. Max. power dissipation is the maximum power dissipated by the device. If the 9113 is used with the 4511 / 4501, then add 40 mW to the max. power dissipation and 70 mW to the max. required power for each device with the 4511 / 4501. Isolation - test / working: Input to any . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 kVAC / 300 VAC reinforced isolation Analog output to supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6 kVAC / 300 VAC reinforced isolation Status relay to supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 kVAC / 150 VAC reinforced isolation Communications interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication enabler 4511 / Programming front 4501 Signal dynamics, input / output . . . . . . . . . . . . . . . . . . . . . . . . . . 24 bit / 16 bit Signal / noise ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Min. 60 dB (0...100 kHz) Response time (0...90%, 100...10%): Temperature input, programmable . . . . . . . . . . . . . . . . . . . . . . . . 1...60 s mA / V input, programmable . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4...60 s Accuracy, the greater of the general and basic values: General values Input type All Absolute accuracy ±0.1% of span Temperature coefficient ±0.01% of span / °C Input type mA Pt100, Pt200, Pt 1000 Pt500, Ni100, Ni120, Ni 1000 Pt50, Pt400, Ni50 Pt250, Pt300 Pt20 Pt10 TC type: E, J, K, L, N, T, U TC type: R, S, W3, W5, LR TC type: B 160...400°C TC type: B 400...1820°C Basic values Basic accuracy ±16 A ±0.2°C ±0.3°C ±0.4°C ±0.6°C ±0.8°C ±1.4°C ±1°C ±2°C ±4.5°C ±2°C Temperature coefficient ±1.6 A / °C ±0.02°C/°C ±0.03°C/°C ±0.04°C/°C ±0.06°C/°C ±0.08°C/°C ±0.14°C/°C ±0.1°C/°C ±0.2°C/°C ±0.45°C/°C ±0.2°C/°C 10 9113 - Product version 9113-004 EMC - immunity influence . . . . . . . . . . . . . . . . . . . . . . . . < ±0.5% of span Extended EMC immunity: NAMUR NE 21, A criterion, burst . . . . . . . . . . . . . . . . . . . . < ±1% of span RTD input: Input type Min. value Max. value Standard Pt100 Ni100 -200°C -60°C +850°C +250°C IEC 60751 DIN 43760 Input for RTD types: Pt10*, Pt20*, Pt50*, Pt100, Pt200, Pt250, Pt300, Pt400, Pt500, Pt1000 Ni50, Ni100, Ni120, Ni1000 Cable resistance per wire (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Sensor current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 0.2 mA Effect of sensor cable resistance (3- / 4-wire) . . . . . . . . . . . . . . . . . . < 0.002 / Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable ON / OFF Sensor error current: when detecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 2 A else . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 A * No short circuit detection for Pt10, Pt20 and Pt50 TC input: Type Min. value Max. value Standard B 0°C +1820°C IEC 60584-1 E -100°C +1000°C IEC 60584-1 J -100°C +1200°C IEC 60584-1 K -180°C +1372°C IEC 60584-1 L -200°C +900°C DIN 43710 N -180°C +1300°C IEC 60584-1 R -50°C +1760°C IEC 60584-1 S -50°C +1760°C IEC 60584-1 T -200°C +400°C IEC 60584-1 U -200°C +600°C DIN 43710 W3 0°C +2300°C ASTM E988-90 W5 0°C +2300°C ASTM E988-90 LR -200°C +800°C GOST 3044-84 Cold junction compensation (CJC): via external sensor in connector 5910 . . . . . . . . . . . . . . . . . . . . . 20...28°C ±1°C -20...20°C and 28...70°C ±2°C via internal CJC sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±(2.0°C + 0.4°C * t) t = internal temperature - ambient temperature Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable ON or OFF (only wire breakage) Sensor error current: when detecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 2 A else . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 A Current input: Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA Programmable measurement ranges . . . . . . . . . . . . . . . . . . . . . . . 0...20 and 4...20 mA Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 20 + PTC 50 Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable ON / OFF Only 4...20 mA (NAMUR) Current output: Signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA Programmable signal ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20 / 4...20 / 20...0 and 20...4 mA Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.01% of span / 100 9113 - Product version 9113-004 11 Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 / 3.5 / 23 mA / none NAMUR NE 43 Upscale/Downscale . . . . . . . . . . . . . . . . . . . . . . . . 23 mA / 3.5 mA Output limitation: on 4...20 and 20...4 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8...20.5 mA on 0...20 and 20...0 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20.5 mA Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 mA Passive 2-wire output installation: Max. external 2-wire supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 VDC Max. load resistance [] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Vsupply - 3.5) / 0.023 A Effect of external 2-wire supply voltage variation . . . . . . . . . . . . . . . < 0.005% of span / V Status relay in safe area: Max. voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 VAC / 110 VDC Max. current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 AAC / 0.3 ADC Max. AC power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.5 VA / 32 W of span = of the currently selected measurement range Observed authority requirements: EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/34/EU LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/35/EU RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU Approvals: DNV-GL, Ships & Offshore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard for Certification No. 2.4 ClassNK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TA18527M c UL us, Standard for Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . UL 61010-1 EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011 I.S. / Ex: ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KEMA 07ATEX0148 X IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IECEx KEM 09.0052X c FM us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3038279-C INMETRO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEKRA 16.0003 X CCOE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P337349/3 EAC Ex TR-CU 012/2011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.GB08.V.00410 Functional Safety: SIL2 Certified & Fully Assessed acc. to IEC 61508 12 9113 - Product version 9113-004 Device: 9113 Configuration of sensor error check Sensor error check: Configuration OUT.ERR=NONE. Else: Sensor error detection: OFF ON Input CURR TEMP Input All Visualisation in the 4511/4501 of: Input signal outside range Outside range readout (IN.LO, IN.HI): If the valid range of the A/D converter or the polynomal is exceeded Range Readout Limit 0...20 mA / 4...20 mA IN.LO IN.HI < -1.05 mA > 25.05 mA TC / RTD IN.LO IN.HI < temperature range -2°C > temperature range +2°C Display readout below min. / above max. (-1999, 9999): Range Readout Limit -1999 Display readout <-1999 All 9999 Display readout >9999 Input CURR TEMP Sensor error detection Sensor error detection (SE.BR, SE.SH): Range Readout Loop break (4...20 mA) SE.BR TC SE.BR RTD: 2-, 3- and 4-wire For Pt10, Pt20, Pt50, Pt100, Pt200, Ni50 and Ni120 SE.BR SE.SH RTD: 2-, 3- and 4-wire for Pt250, Pt300, Pt400, Pt500, Pt1000 and Ni1000 SE.BR SE.SH Limit <= 3.6 mA; > = 20.75 mA > 10 k...165 k > 900...1000 (cable > 50 ) < app. 15 > 10...12 k (cable > 50 ) < app. 15 9113 - Product version 9113-004 13 Error indications Readout at hardware error Error search Readout Cause CJC sensor error - check device temperature CJ.ER Defect internal CJC sensor or CJC temperature out of allowed range** CJC connector error - check CJC-connector block CJ.ER Defect (or missing) CJC-connector or temperature out of allowed range** Input error - check input connection and reset power IN.ER Signal levels on input beyond limits or connected to wrong terminals* Output error - check output connections and reset power AO.ER Error in analog output current (SIL mode only)* No communication NO.CO No communication with (4511/4501) Flash memory error - check configuration Invalid configuration type or version Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error Hardware error FL.ER CO.ER TY.ER RA.ER IF.ER SW.ER AD.ER AO.SU CA.ER CM.ER II.ER RS.ER IC.ER M1.ER M2.ER MC.ER MF.ER MR.ER MS.ER MP.ER FLASH error (configuration invalid)*** Configuration read from EEprom has invalid type or rev. no. RAM error* Internal Flash error* SW monitor error* A/D converter error* Analog output supply error* Factory calibration error* Main CPU error* Initialisation check error* Reset error* Input communication error* Main CPU to Ch.1 error* Main CPU to Ch.2 error* Main CPU config. error* Main CPU Flash error* Main CPU RAM error* Main CPU supply error* Main CPU ProgFlow error* ! All error indications in the display flash once per second. The help text explains the error. If the error is a sensor error, the display backlight flashes as well - this is acknowledged (stopped) by pushing the 3 button. * Error is acknowledged by resetting the device power. ** Error can be disregarded by selecting input type different than TC. *** Error is acknowledged by stepping through the basic setup. 14 9113 - Product version 9113-004 Channel 1 Channel 2 Channel 1 Channel 2 Connections Power rail connections 91 92 93 94 95 Supply and status relay 31 32 33 34 N.C. Error signal Supply + Supply NC NC Supply Supply + NC = no connection RTD, 2-wire 41 42 43 44 Inputs: RTD, 3- / 4-wire 41 42 43 44 TC, internal CJC sensor 41 42 43 44 *TC, CJC connector 41 42 43 44 RTD, 2-wire 51 52 53 54 RTD, 3- / 4-wire 51 52 53 54 +- TC, internal CJC sensor 51 52 53 54 +- *TC, CJC connector 51 52 53 54 Current 41 42 43 44 - + +- Current 51 52 53 54 - + +- * Order separately: CJC connector 5910Ex (ch. 1) / 5913Ex (ch. 2). Current (Active output) 11 12 13 14 - mA + Outputs: 2-wire transmitter (Passive output) 11 12 13 14 Current (Active output) 11 12 13 14 mA + - mA + 2-wire transmitter (Passive output) 11 12 13 14 + mA Channel 1 Channel 2 9113 - Product version 9113-004 15 12 mA 100C Current Current - + - + Block diagram Power Rail connections Supply + Supply - NC* NC* Device status, Green CPU Ch. 1 status, Red Ch. 2 status, Red FLASH RTD, conn. wires 432 TC 44 43 * 42 - + 41 RTD, conn. wires 432 TC 54 Channel 1 - 53 * 52 51 Channel 2 9113 + 31 Supply 32 Supply +24 VDC 33 Status relay N.C. 34 Status relay N.C. 12 I+ mA mA 11 Gnd. 14 I+ mA mA 13 Gnd. * NC = no connection 16 9113 - Product version 9113-004 Signal error and cable fault indications without display front Condition Device OK No supply Device defective List of LED and error signal indications Green LED Ch. 1: Red LED Ch. 2: Red LED Status relay, N.C. Flashing OFF OFF Energized OFF OFF OFF De-energized OFF ON ON De-energized Power rail signal status Open Closed Closed Ch. 1 defective (ch. 2 OK) Ch. 2 defective (ch. 1 OK) Flashing ON Flashing OFF OFF De-energized ON De-energized Closed Closed Channel 1, signal OK Ch. 1, wire short / break Channel 2, signal OK Ch. 2, wire short / break Flashing Flashing Flashing Flashing OFF Flashing OFF OFF OFF OFF OFF Flashing Energized De-energized Energized De-energized Open Closed (if activateded) Open Closed (if activateded) 9113 - Product version 9113-004 17 Configuration / operating the function keys Documentation for routing diagram. In general When configuring the 9113, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. Configuration is carried out by use of the 3 function keys: 1 will increase the numerical value or choose the next parameter 2 will decrease the numerical value or choose the previous parameter 3 will save the chosen value and proceed to the next menu When configuration is completed, the display will return to the default state 1.0. Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters. If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or parameters. Further explanations Password protection: Programming access can be blocked by assigning a password. The password is saved in the device in order to ensure a high degree of protection against unauthorised modifications to the configuration. Default password 2008 allows access to all configuration menus. Selection of units By selection of temperature input you can choose which process units should be shown in the display (see table). The process value is always displayed in Celsius or Fahrenheit. This is selected in the menu point after selection of temperature input. CJC In the CJC menu you can choose between CJC connector and internal cold junction compensation. The CJC connecter (PR 5910Ex/PR 5913Ex) must be ordered separately. Signal and sensor error indication via display front 4511/4501 Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH (sensor short). Signals outside the selected range (not sensor error, see table for limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high input signal. The error indication is displayed as text in line 2 for channel 1 and line 3 for channel 2 and at the same time the backlight flashes. Line 4 of the display is a status line which shows whether the device is SIL-locked (static dot = SIL-locked and flashing dot = not SIL-locked) as well as status for communication COM (running circle) indicating correct functioning of 4511/4501. Signal and sensor error indication without display front Status of the unit can also be read from the 3 LEDs in the front of the device. Green flashing LED indicates normal operation. No light in the green LED indicates lack of supply voltage or error in the device. Steady red LED indicates fatal error. Flashing red LED indicates sensor error. Advanced functions The unit gives access to a number of advanced functions which can be reached by answering "Yes" to the point "ADV.SET". Display setup: Here you can adjust the brightness contrast and the backlight. Setup of TAG numbers with 5 alphanumerics. Selection of functional readout in line 2 and 3 of the display - choose between readout of analog input, analog output or tag no or alternating display. Two-point process calibration: The device can be process-calibrated in 2 points to fit a given input signal . A low input signal (not necessarily 0%) is applied and the actual value is entered. Then a high signal (not necessarily 100%) is applied and the actual value is entered. If you accept to use the calibration, the device will work according to this new adjustment. If you later reject this menu point or choose another type of input signal the device will return to factory calibration. 18 9113 - Product version 9113-004 Process simulation function: In the menu point "EN.SIM" it is possible to simulate an input signal by means of the arrow keys and thus control the output signal up or down. You must exit the menu by pressing 3 (no time-out). The simulation function exits automatically, if the 4511/4501 is detached. Password: Here you can choose a password between 0000 and 9999 in order to protect the unit against unauthorised modifications to the configuration. The unit is delivered default without password. Memory: In the memory menu you can save the configuration of the device in the 4511/4501, and then move the 4511/4501 onto another device of the same type and download the configuration in the new device. Language: In the menu "LANG" you can choose between 7 different language versions of help texts that will appear in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK. Power rail: In the menu "RAIL" you can choose if sensor errors are transmitted to the central surveillance in the PR 9410 power control unit. Safety Integrity Level (SIL): See Safety Manual for details. 9113 - Product version 9113-004 19 Routing diagram If no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 Increase value / choose next parameter 2 Decrease value / choose previous parameter 3 Save the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving. Power up If SIL-locked directly to [EN.SIL] 0000 NO CURR 9999 YES TEMP 12 12 12 12 mA 100 1 *1.0 3 0000 3 PASSW. Txt 1 *1.1 NO 3 ADV.SET Txt 2 CURR 3 CH1 TYPE Txt 3 4-20 0-20 12 4-20 3 I.RANGE Txt 4 20-4 20-0 4-20 0-20 12 23mA 0/3.5mA NONE 12 4-20 3 O.RANGE Txt 12 23 3 OUT.ERR Txt 13 *1.2 @F @C 12 3 @C UNIT Txt 11 TEMP 3 CH1 TYPE Txt 3 Pt Ni TC 12 Pt 3 SENSOR Txt 5 1000 10 12 100 3 Pt TYPE Txt 6 4W 3W 2W 12 3W 3 CONNEC. Txt 9 Ni 3 SENSOR Txt 5 1000 50 12 100 3 Ni TYPE Txt 7 4W 3W 2W 12 3W 3 CONNEC. Txt 9 NO YES 12 YES 3 ADV.SET Txt 2 TC.Lr TC.W5 TC.W3 TC.U TC.T TC.S TC.R TC.N TC.L TC.WK TC.J TC.E 12 TC 3 SENSOR Txt 5 TC.K 3 TC TYPE Txt 8 Continued on the page Routing diagram ADV.SET CONN INT 12 INT 3 CJC Txt 36 *1.0 Default state. Line 1 shows input status Line 2 and 3 show analog input / output value or TAG no. and units. Line 4 shows status for communication and whether the device is SIL-locked. Static dot = SIL-locked and flashing dot = not SIL-locked. *1.1 Only if password-protected. 20 *1.2 Not valid for 0...20 mA input signal. *1.3 Only if input signal is temperature. Min. and max. acc. to selected sensor type *1.4 Only if the configuration is not protected by a password. 9113 - Product version 9113-004 Red text signifies safety parameters in a SIL configuration. See safety manual for details 999.9 -199.9 12 0.0 3 OUT.LO Txt 14 *1.3 999.9 -199.9 12 150.0 3 OUT.HI Txt 15 *1.3 0 60 12 0.0 3 RESP. Txt 35 Configuration of 3 CH2 identical to CH1 To default state 1.0 9113 - Product version 9113-004 21 Routing diagram, advanced settings (ADV.SET) MEM, DISP, CAL, SIM, PASS, LANG, RAIL, SIL 12 SAVE LOAD 12 MEM 3 SAVE 3 SETUP MEMORY Txt 17 Txt 18 ALT TAG 9 9 9 9 A.OUT 0 0 A A A.IN 12 12 12 12 12 DISP 3 SETUP Txt 17 33 CONTRA Txt 19 93 LIGHT Txt 20 TAG1 3 VALVE 5 Txt 21 TAG2 3 TEMP 4 Txt 21 A.OUT 3 DISP Txt 22 YES 9999 NO 0000 12 12 PASS 3 SETUP Txt 17 NO 3 EN.PASS Txt 23 0000 3 NEW.PAS Txt 24 NO DE, DK, ES, FR, IT, SE, UK 12 LANG 3 SETUP Txt 17 UK 3 LANGUA Txt 25 CH.1 YES -200 YES -200 CH.2 NO 850 NO 850 12 12 12 12 12 CAL 3 SETUP Txt 17 CH.1 3 CAL Txt 26 NO 3 CAL.LO Txt 27 20.0 3 @C Txt 28 YES 3 CAL.HI Txt 29 100.0 3 @C Txt 30 YES NO 12 RAIL 3 SETUP Txt 17 YES 3 RAIL.ER Txt 16 SIM 3 SETUP Txt 17 CH.1 CH.2 12 CH.1 3 SIM Txt 32 -200 850 12 25.0 3 @C Txt 33 2.0 In the submenu simulation (SIM) you must press 3 to return to the default state 1.0. YES 0000 LOCK NO 9999 OPEN 12 12 12 SIL 3 SETUP Txt 17 NO 3 2008 3 LOCK 3 3 3 EN.SIL Txt 34 NEW.PAS Txt 24 CONFIG Txt 38 NO *1.4 3 SIL.OK 22 9113 - Product version 9113-004 YES NO 12 YES 3 USE.CAL Txt 31 To default state 1.0 Help text overview [01] Set correct password [02] Enter advanced setup menu? [03] Select temperature input Select current input [04] Select 0-20 mA input range Select 4-20 mA input range [05] Select TC sensor type Select Ni sensor type Select Pt sensor type [06] Select Pt10 sensor type Select Pt20 sensor type Select Pt50 sensor type Select Pt100 sensor type Select Pt200 sensor type Select Pt250 sensor type Select Pt300 sensor type Select Pt400 sensor type Select Pt500 sensor type Select Pt1000 sensor type [07] Select Ni50 sensor type Select Ni100 sensor type Select Ni120 sensor type Select Ni1000 sensor type [08] Select TC-B sensor type Select TC-E sensor type Select TC-J sensor type Select TC-K sensor type Select TC-L sensor type Select TC-N sensor type Select TC-R sensor type Select TC-S sensor type Select TC-T sensor type Select TC-U sensor type Select TC-W3 sensor type Select TC-W5 sensor type Select TC-Lr sensor type [09] Select 2-wire sensor connection Select 3-wire sensor connection Select 4-wire sensor connection [11] Select Celsius as temperature unit Select Fahrenheit as temperature unit [12] Select 0-20 mA output range Select 4-20 mA output range Select 20-0 mA output range Select 20-4 mA output range [13] Select no error action - output undefined at error Select downscale at error Select NAMUR NE43 downscale at error Select NAMUR NE43 upscale at error [14] Set temperature for analog output low [15] Set temperature for analog output high [16] Enable Rail status signal output? [17] Enter SIL setup Enter simulation mode Enter RAIL setup Perform process calibration Enter language setup Enter password setup Enter display setup Perform memory operations [18] Load saved configuration into 9113 Save 9113 configuration in 4501 [19] Adjust LCD contrast [20] Adjust LCD backlight [21] Write a 5-character channel TAG [22] Show analog input value in display Show analog output value in display Show TAG in display Alternate shown information in display [23] Enable password protection? [24] Set new password [25] Select language [26] Select channel to calibrate [27] Calibrate input low to process value? [28] Set value for low calibration point [29] Calibrate input high to process value? [30] Set value for high calibration point [31] Use process calibration values? [32] Select channel to simulate [33] Set the input simulation value [34] Enable SIL configuration lock? 0-20 mA is not a valid output range for SIL operation [35] Set Analog output response time in seconds [36] Select internal temperature sensor Select CJC connector (accessory) [37] ...is channel using process-compensated calibration data? [38] Configuration SIL status (Open / Locked) [40] Sensor wire breakage [41] Sensor short circuit [42] Input underrange [43] Input overrange [44] Input error - check input connections and reset power [45] Output error - check connections and reset power [46] Flash memory error - check configuration [47] Invalid configuration type or version [48] Hardware error [49] CJC sensor error - check device temperature [50] CJC error - check CJC connector block [51] No communication 9113 - Product version 9113-004 23 Appendix IECEx installation drawing ATEX Installation Drawing FM Installation Drawing Desenho de Instalaçao INMETRO Safety Manual 24 9113 - Product version 9113-004 LERBAKKEN 10, 8410 RØNDE DENMARK 9113QI01 IECEx Installation drawing For safe installation of 9113 the following must be observed. The module shall only be installed by by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number. For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed. IECEx Certificate: Marking 9113Bx: Marking 9113Ax KEM 09.0052 X [Ex ia Ga] IIC/IIB/IIA Ex nA nC IIC T4 Gc [Ex ia Da] IIIC [Ex ia Ma] I II 3 G Ex nA nC IIC T4 Gc Standards: IEC60079-0:2011, IEC60079-11:2011, IEC60079-15:2010 Supply terminal (31,32) Voltage : 19.2 31.2 VDC Status Relay. terminal (33,34) Voltage max: Power max: Current max: 125 VAC / 110 VDC 62,5 VA / 32 W 0.5 A AC / 0.3 ADC Zone 2 Installation 32 VAC / 32 VDC 16 VA / 32 W 0.5 A AC / 1 ADC Installation notes: Install in pollution degree 2, overvoltage category II as defined in IEC60664-1. Do not separate connectors when energized and an explosive gas mixture is present. Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Disconnect power before servicing. The wiring of unused terminals is not allowed. In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable. For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements. For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate IECEx KEM 08.0025X) is allowed. Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 1/4 9113 - Product version 9113-004 25 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Bx Installation: Hazardous area Zone 0,1,2, 20, 21, 22 Non Hazardous area or Zone 2 9113QI01 -20 Ta +60ºC 44 43 42 41 4501 34 33 32 31 54 14 53 13 52 12 51 11 9113 91 92 93 94 95 Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) Uo: 8.7 V Io: 18.4 mA Po: 40 mW Lo/Ro 892 H/ Power Rail IIC IIB IIA or I Co. 5 F 50 F 1000 F Lo. 100 mH 300 mH 700 mH Ui: 10 V Ii: 30 mA Ci: 30 nF Li. 820 nH Revision date: 2016-04-07 26 Version Revision: V5 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 2/4 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Bx Installation: Hazardous area Zone 0,1,2, 20, 21, 22 Non Hazardous area or Zone 2 -20 Ta +60ºC 4501 44 34 + 43 33 42 CH1 32 41 31 9113QI01 54 14 - 53 52 CH2 13 12 51 11 9113 91 92 93 94 95 Power Rail Ex input CH1 (terminal 43 +) CH2 (terminal 52 - ) Uo: 17.4 V Io: 18.4 mA Po: 80 mW Lo/Ro 445 H/ IIC IIB Co. 0.3 F 1.6 F Lo. 80 mH 250 mH Ui: 10 V Ii: 30 mA Ci: 15 nF Li. 1.7 H IIA 8 F 600 mH Um: 253 V max. 400 Hz Supply / Output: (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 3/4 27 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Ax Installation: Non Hazardous area or Zone 2 -20 Ta 60ºC 9113QI01 4501 44 34 43 33 42 32 41 31 54 53 52 51 Supply: 19.2 31.2 VDC (terminal 31,32) (terminal 91,92,93,94,95) Input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) 14 13 12 11 9113 91 92 93 94 95 Power Rail Output: (terminal 11,12,13,14) Status Relay. terminal (33,34) Voltage max: Power max: Current max: 125 VAC / 110 VDC 62,5 VA / 32 W 0.5 A AC / 0.3 ADC Zone 2 Installation 32 VAC / 32 VDC 16V A / 32 W 0.5 A AC / 1 ADC For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements. For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate IECEx KEM 08.0025X) is allowed. For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed. Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 4/4 28 9113 - Product version 9113-004 LERBAKKEN 10, 8410 RØNDE DENMARK ATEX Installation drawing 9113QA01 For safe installation of 9113 the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number. For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PR electronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed. ATEX Certificate: KEMA 07ATEX 0148 X Marking 9113Bx: Marking 9113Ax II (1) G [Ex ia Ga] IIC/IIB/IIA II 3 G Ex nA nC IIC T4 Gc II (1) D [Ex ia Da] IIIC I (M1) [Ex ia Ma] I II 3 G Ex nA nC IIC T4 Gc Standards EN 60079-0 : 2012, EN 60079-11 : 2012, EN 60079-15 : 2010 Supply terminal (31,32) Voltage : 19.2 31.2 VDC Status Relay, terminal (33,34) Voltage max: Power max: Current max: 125 VAC / 110 VDC 62.5 VA / 32 W 0.5 A AC / 0.3 ADC Zone 2 Installation 32 VAC / 32 VDC 16 VA / 32 W 0.5 A AC / 1 ADC Installation notes: Install in pollution degree 2, overvoltage category II as defined in EN60664-1. Do not separate connectors when energized and an explosive gas mixture is present. Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Disconnect power before servicing. The wiring of unused terminals is not allowed. In type of protection [Ex ia Da] the parameters for intrinsic safety for gas group IIB are applicable. For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements. For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 1/4 9113 - Product version 9113-004 29 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Bx Installation: Hazardous area Zone 0,1,2, 20, 21, 22 Non Hazardous area or Zone 2 -20 Ta +60ºC 4501 44 34 43 33 42 32 41 31 9113QA01 54 14 53 13 52 12 51 11 9113 91 92 93 94 95 Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) Uo: 8.7 V Io: 18.4 mA Po: 40 mW Lo/Ro 892 H/ Power Rail Um: 253 V max. 400 Hz Supply / Output: (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) IIC IIB IIA or I Co. 5 F 50 F 1000 F Lo. 100 mH 300 mH 700 mH Ui: 10 V Ii: 30 mA Ci: 30 nF Li. 820 nH Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 2/4 30 9113 - Product version 9113-004 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Bx Installation: 9113QA01 Hazardous area Zone 0,1,2, 20, 21, 22 + Non Hazardous area or Zone 2 -20 Ta +60ºC 44 43 42 CH1 41 4501 34 33 32 31 - Ex input CH1 (terminal 43) CH2 (terminal 52) Uo: 17.4 V Io: 18.4 mA Po: 80 mW Lo/Ro 445 H/ IIC IIB Co. 0.3 F 1.6 F Lo. 80 mH 250 mH Ui: 10 V Ii: 30 mA Ci: 15 nF Li. 1.7 H 54 14 53 52 CH2 13 12 51 11 9113 91 92 93 94 95 Power Rail Um: 253 V max. 400 Hz Supply / Output: (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) IIA or I 8 F 600 mH Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 3/4 9113 - Product version 9113-004 31 LERBAKKEN 10, 8410 RØNDE DENMARK 9113Ax Installation: Non Hazardous area or Zone 2 -20 Ta 60ºC 9113QA01 4501 44 34 43 33 42 32 41 31 54 53 52 51 Supply: 19.2 31.2 VDC (terminal 31,32) (terminal 91,92,93,94,95) Input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) 14 13 12 11 9113 91 92 93 94 95 Power Rail Output: (terminal 11,12,13,14) Status Relay, terminal (33,34) Voltage max: Power max: Current max: 125 VAC / 110 VDC 62.5 VA / 32 W 0.5 A AC / 0.3 ADC Zone 2 Installation 32 VAC / 32 VDC 16 VA / 32 W 0.5 A AC / 1 ADC For installation in Zone 2, the module shall be installed in an enclosure in type of protection Ex n or Ex e, providing a degree of protection of at least IP54. Cable entry devices and blanking elements shall fulfill the same requirements. For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit type 9410 (Type Examination Certificate KEMA 07ATEX0152 X) is allowed. For Installation in Zone 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed. Revision date: 2016-04-07 Version Revision: V5 R0 Prepared by: PB Page: 4/4 32 9113 - Product version 9113-004 LERBAKKEN 10, 8410 RØNDE DENMARK 9113QF01 FM Installation drawing 9113 For safe installation of 9113B the following must be observed. The module shall only be installed by qualified personnel who are familiar with the national and international laws, directives and standards that apply to this area. Year of manufacture can be taken from the first two digits in the serial number. 4501 For Installation in Zone 2 / Division 2 the following must be observed. The 4501 programming module is to be used solely with PRelectronics modules. It is important that the module is undamaged and has not been altered or modified in any way. Only 4501 modules free of dust and moisture shall be installed. c-FM-us Certificate: ....................................................3038279 Hazardous Classified Location Class I/II/III, Division 1, Group A,B,C,D,E,F,G or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or Class I, Zone 0/1 Group IIC, [Ex ia] IIC Unclassified Location or Hazardous Classified Location Class I, Division 2, Group A,B,C,D T4 or Class I, Zone 2 Group IIC T4 Intrinsically safe apparatus entity parameters: Vmax (Ui) Vt (Uo) Imax (Ii) It (Io) Pi Po Ca Ccable + Ci La Lcable + Li The sum of capacitance and inductance of cable and intrinsic safe equipment must be less or equal to Ca and La -20 Ta 60ºC 44 43 42 41 4501 34 33 32 31 54 14 53 13 52 12 51 11 9113 9192 9394 95 Power Rail (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) Um: 253 V, max 400 Hz Revision date: 2012-06-07 Version Revision: V4 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 1/3 33 LERBAKKEN 10, 8410 RØNDE DENMARK Ex input CH1 (terminal 41,42,43,44) CH2 (terminal 51,52,53,54) Vt (Uo): 8.7 V It (Io): 18.4 mA Po: 40 mW Lo/Ro 892 H/ Ca / Co. La / Lo. Ui: Ii: Ci: Li. IIC / Group A,B 5 F 100 mH IIB / Group C,E,F 50 F 300 mH IIA / Group D,G 1000 F 700 mH 10 V 30 mA 30 nF 820 nH 9113QF01 Status Relay. terminal (33,34) Voltage max: Power max: Current max: 125 VAC / 110 VDC 62.5 VA / 32 W 0.5 A AC / 0.3 ADC Zone 2 installation: Voltage max: Power max: Current max: 32 VAC / 32 VDC 16 VA / 32 W 0.5 A AC / 1 ADC Installation notes: The installation and wiring shall be in accordance with the Canadian Electrical Code for Canada and National Electrical Code NFPA 70, Article 500 or 505 for installation in USA. The module must be supplied from a Power Supply having double or reinforced insulation. The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable ends. For installation on the 9400 Power Rail the power must be supplied from Power Control Module Unit 9410. Install in pollution degree 2, overvoltage category II. The module must be installed in an enclosure suitable for the environment for which it is used. For installation in Zone 2 or Division 2, the module must be installed in a suitable outer enclosure according to the regulations in the CEC for Canada or NEC for USA. The module is galvanic isolated and does not require grounding. Use 60 / 75 ºC Copper Conductors with wire Size AWG: (26-14). Warning: Substitution of components may impair intrinsic safety. Warning: To prevent ignition of the explosive atmospheres, disconnect power before servicing and do not separate connectors when energized and an explosive gas mixture is present. Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: 2012-06-07 Version Revision: V4 R0 Prepared by: PB Page: 2/3 34 9113 - Product version 9113-004 LERBAKKEN 10, 8410 RØNDE DENMARK 9113QF01 Hazardous Classified Location Class I/II/III, Division 1, Group A,B,C,D,E,F,G or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or Class I, Zone 0/1 Group IIC, [Ex ia] IIC Unclassified Location or Hazardous Classified Location Class I, Division 2, Group A,B,C,D T4 or Class I, Zone 2 Group IIC T4 -20 Ta 60ºC Intrinsically safe apparatus entity parameters: Vmax (Ui) Vt (Uo) + Imax (Ii) It (Io) Pi Po Ca Ccable + Ci La Lcable + Li The sum of capacitance and inductance of cable and intrinsic safe equipment must be less or equal to Ca and La - Ex input CH1 (terminal 42,43) CH2 (terminal 52,53) Vt (Uo): 17.4 V It (Io): 18.4 mA Po: 80 mW Lo/Ro 445 H/ Ca / Co. La / Lo. IIC / Group A,B 0.3 F 80 mH IIB / Group C,E,F 1.6 F 250 mH IIA / Group D,G 8 F 600 mH Ui: 10 V Ii: 30 mA Ci: 15 nF Li. 1.7H 44 43 42 CH1 41 4501 34 33 32 31 54 14 53 52 CH2 13 12 51 11 9113 91 92 93 94 95 Power Rail (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) Um: 253 V, max 400 Hz Revision date: 2012-06-07 Version Revision: V4 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 3/3 35 LERBAKKEN 10, 8410 RØNDE DENMARK 9113QB01 INMETRO Desenhos para Instalação Para instalação segura do 9113B o manual seguinte deve ser observado. O módulo deve ser instalado somente por profissionais qualificados que estão familiarizados com as leis nacionais e internacionais, diretrizes e normas que se aplicam a esta área. Ano de fabricação pode ser obtido a partir dos dois primeiros dígitos do número de série. 4501 Para a instalação na Zona 2 o seguinte deve ser observado. O módulo de programação de 4501 deve ser utilizado apenas com os módulos PRelectronics. É importante que o módulo esteja intacto e não tenha sido alterado ou modificado de qualquer maneira. Apenas os módulos 4501 livres de poeira e umidade devem ser instalados. INMETRO Certificado ............ DEKRA 16.0003X Marcasão: Normas: Instalação 9113Bx 2 Circuitos [E[[[E[[EEEEEExxxxxxxxnniiiiiiaaaAaaaAMGDGMDnnaCaaCaaa]]]]]]IIIIIIIIIIIIIICCICICCC//TTIIII44BB/G/GIIIIAcAc ABNT NBR IEC 60079-0:2013, ABNT NBR IEC60079-11:2013, ABNT NBR IEC60079-15:2012. Área de classificada Zona 0,1,2, 20, 21, 22 Área de nao classificada ou Zona 2 -20 Ta +60ºC 4501 (terminais 11,12,13,14) (terminais 31,32,33,34) (terminais91,92,93,94,95) Um: 253 V, máx. 400 Hz 44 34 43 33 42 32 41 31 54 14 53 13 52 12 51 11 9113 91 92 93 94 95 TRILHO DE ENERGIA Revision date: 2016-10-12 36 Version Revision: V5 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 1/3 LERBAKKEN 10, 8410 RØNDE DENMARK Entrada Ex CN1 (terminais 41,42,43,44) CN2 (terminais 51,52,53,54) Uo: 8,7 V Io: 18,4 mA Po: 40 mW Lo/Ro 892 H/ IIC IIB IIA Co. 5 F 50 F 1000 F Lo. 100 mH 300 mH 700 mH Ui: 10 V Ii: 30 mA Ci: 30 nF Li. 820 nH I 1000 F 700 mH 9113QB01 Relê de estado, terminais (33,34) Voltagem máx.: Potencia máx.: Corrente máx.: 125 VAC / 110 VDC 62,5 VA / 32 W 0,5 A AC / 0,3 ADC Instalação Zone 2: Voltagem máx.: Potência máx.: Corrente máx.: 32 VAC / 32 VDC 16 VA / 32 W 0,5 A AC / 1 ADC Notas de Instalação: Instalação em grau de poluição 2, categoria de sobretensão II conforme definido no IEC 60664-1. Os circuitos não intrinsecamente seguros só pode ser connectado para sobretensão limitado ao categoria I/II como definido na IEC 60664-1. Não separe conectores quando energizado ou quando uma mistura de gás explosivo estiver presente. Não monte ou remova módulos do trilho de alimentação quando uma mistura explosiva de gás estiver presente. Desligue a alimentação antes da manutenção. A fiação de terminais sem uso não é permitida. A fonte de Loop e terminais de entrada de corrente para o mesmo canal não deve ser aplicada ao mesmo tempo. Em tipo de proteção [Ex ia Da] os parâmetros para a segurança intrínseca para grupo de gás IIB são aplicáveis. Para a instalação em Zona 2, o módulo deve ser instalado em um invólucro conformidade com o tipo de proteção `Ex n' ou `Ex e', fornecendo no mínimo grau de proteçao IP54. Dispositivos de entrada de cabo e elementos de vedação devem cumprir com os mesmos requisitos. Para a instalação de trilho de energia na Zona 2, apenas o trilho de alimentação Rail 9400 fornecido pela Unidade de Controle de Potência 9410 é permitido. Revision date: 2016-10-12 Version Revision: V5 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 2/3 37 LERBAKKEN 10, 8410 RØNDE DENMARK 9113QB01 Instalação 9113Bx 2 Circuitos combinado Área de classificada Zona 0,1,2, 20, 21, 22 Área de nao classificada ou Zona 2 -20 Ta +60ºC 4501 44 34 + 43 33 42 CH1 32 41 31 54 14 - 53 52 CH2 13 12 51 11 9113 91 92 93 94 95 TRILHO DE ENERGIA Entrada EX CN1 (terminais 43 +) CN2 (terminais 52 -) Uo: 17,4 V Io: 18,4 mA Po: 80 mW Lo/Ro 445 H/ IIC IIB IIA I Co. 0,3 F 1,6 F 8 F 8 F Lo. 80 mH 250 mH 600 mH 600 mH Ui: 10 V Ii: 30 mA Ci: 15 nF Li. 1,7 H (terminais 11,12,13,14) (terminais 31,32,33,34) (terminais 91,92,93,94,95) Um: 253 V, máx. 400 Hz Revision date: 2016-10-12 38 Version Revision: V5 R0 Prepared by: PB 9113 - Product version 9113-004 Page: 3/3 Document history The following list provides notes concerning revisions of this document. Rev. ID 107 Date 1722 Notes Specifications for max. required power added New ATEX, IECEX and INMETRO certificates and installation drawings 9113 - Product version 9113-004 39 We are near you, all over the world Our trusted red boxes are supported wherever you are All our devices are backed by expert service and a 5-year warranty. With each product you purchase, you receive personal technical support and guidance, day-to-day delivery, repair without charge within the warranty period and easily accessible documentation. We are headquartered in Denmark, and have offices and authorized partners the world over. We are a local business with a global reach. This means that we are always nearby and know your local markets well. We are committed to your satisfaction and provide PERFORMANCE MADE SMARTER all around the world. For more information on our warranty program, or to meet with a sales representative in your region, visit prelectronics.com. Benefit today from PERFORMANCE MADE SMARTER PR electronics is the leading technology company specialized in making industrial process control safer, more reliable and more efficient. Since 1974, we have been dedicated to perfecting our core competence of innovating high precision technology with low power consumption. This dedication continues to set new standards for products communicating, monitoring and connecting our customers' process measurement points to their process control systems. Our innovative, patented technologies are derived from our extensive R&D facilities and from having a great understanding of our customers' needs and processes. We are guided by principles of simplicity, focus, courage and excellence, enabling some of the world's greatest companies to achieve PERFORMANCE MADE SMARTER. www.prelectronics.comAdobe PDF Library 15.0 Adobe InDesign CC 14.0 (Windows)