MH3

MH3

Servo motor Motor manual - Schneider Electric

Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTE: See the product manual of the servo drive for additional impor-.

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MH3
Servo motor Motor manual
V1.00, 07.2014
www.schneider-electric.com

0198441114042, V1.00, 07.2014

MH3
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
� 2013 Schneider Electric. All rights reserved.

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Table of contents

Table of contents

Table of contents

3

Safety Information

5

Hazard categories

5

Qualification of personnel

6

Intended use

6

Basic information

7

Standards and terminology

9

About the book

11

1 Introduction

13

1.1 Motor family

13

1.2 Options and accessories

14

1.3 Nameplate

15

1.4 Type code

16

2 Technical Data

17

2.1 General characteristics

17

2.2 Motor-specific data

20

2.2.1 MH3070

20

2.2.2 MH3100

22

2.2.3 MH3140

24

2.2.4 MH3190

26

2.3 Dimensions

27

2.4 Shaft-specific data

31

2.4.1 Force for pressing on

31

2.4.2 Shaft load

32

2.5 Options

34

2.5.1 Holding brake

34

2.5.2 Encoder

35

2.6 Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100

36

2.7 Certifications

36

2.8 Declaration of conformity

37

3 Installation

39

3.1 Overview of procedure

41

3.2 Electromagnetic compatibility (EMC)

41

3.3 Before mounting

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Table of contents
3.4 Mounting the motor 3.4.1 Compressed air connection
3.5 Electrical installation 3.5.1 Connectors and connector assignments 3.5.2 Power and encoder connection 3.5.3 Holding brake connection
4 Commissioning 5 Diagnostics and troubleshooting
5.1 Mechanical problems 5.2 Electrical problems 6 Accessories and spare parts 6.1 IP67 Kit 6.2 Connectors 6.3 Motor cables
6.3.1 Motor cables 1.5 mm2 6.3.2 Motor cables 2.5 mm2 6.3.3 Motor cables 4 mm2 6.3.4 Motor cables 10 mm2 6.4 Encoder cables 7 Service, maintenance and disposal 7.1 Service address 7.2 Maintenance 7.3 Changing the motor 7.4 Shipping, storage, disposal Glossary Units and conversion tables
Length Mass Force Power Rotation Torque Moment of inertia Temperature Conductor cross section Terms and Abbreviations Table of figures Index
4

MH3
48 52 53 53 57 63 65 67 67 67 69 69 69 70 70 71 72 73 74 75 75 75 77 78 79 79 79 79 79 79 80 80 80 80 80 81 83 85
Servo motor

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Safety Information

Safety Information

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Hazard categories
Safety instructions to the user are highlighted by safety alert symbols in the manual. In addition, labels with symbols and/or instructions are attached to the product that alert you to potential hazards. Depending on the seriousness of the hazard, the safety instructions are divided into 4 hazard categories.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided, can result in equipment damage.

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Safety Information Qualification of personnel

MH3

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used.
All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.

Intended use

This product is a motor and intended for industrial use according to this manual.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented.
Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design).
Operate the product only with the specified cables and accessories. Use only genuine accessories and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in hazards.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.

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MH3 Basic information

Safety Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
� Supplement the motor cable grounding conductor with an additional protective ground conductor to the motor housing.
� Do not touch unshielded components or terminals with voltage present. Use only electrically insulated tools.
� Insulate both ends of unused conductors of the motor cable. � Do not short across the DC bus terminals or the DC bus capaci-
tors. � Before performing work on the drive system:
- Block the motor shaft to prevent generation of voltage by external driving forces (regeneration condition).
- Disconnect all power, including external control power that may be present.
- Place a "Do Not Turn On" label on all power switches. - Lock all power switches in the open position. - Verify that no voltage is present (for example, voltage from the
DC bus capacitors of the drive). � Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.

The product is not approved for use in hazardous areas (explosive atmospheres).

EXPLOSION HAZARD

WARNING

Only use this device outside of hazardous areas (explosive atmospheres).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: See the product manual of the servo drive for additional important safety information.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions, the motor is no longer decelerated in a controlled way. Overload, errors or incorrect use may cause

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Safety Information

MH3
the holding brake to no longer operate properly and may result in premature wear.
WARNING
MOVEMENT WITHOUT BRAKING EFFECT
� Verify that movements without braking effect cannot cause injuries or equipment damage.
� Verify the function of the holding brake at regular intervals. � Do not use the holding brake as a service brake. � Do not use the holding brake for safety-related purposes.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

LOSS OF CONTROL

WARNING

� The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
� Separate or redundant control paths must be provided for critical functions.
� System control paths may include communication links. Consideration must be given to the implication of unanticipated transmission delays or failures of the link.
� Observe all accident prevention regulations and local safety guidelines. 1)
� Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems".

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Standards and terminology

Safety Information

Technical terms, terminology and the corresponding descriptions in this manual are intended to use the terms or definitions of the pertinent standards.
In the area of drive systems, this includes, but is not limited to, terms such as "safety function", "safe state", "fault", "fault reset", "failure", "error", "error message", "warning", etc.
Among others, these standards include:
� IEC 61800 series: "Adjustable speed electrical power drive systems"
� IEC 61158 series: "Digital data communications for measurement and control � Fieldbus for use in industrial control systems"
� IEC 61784 series: "Industrial communication networks � Profiles" � IEC 61508 series: "Functional safety of electrical/electronic/
programmable electronic safety-related systems"
Also see the glossary at the end of this manual.

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Safety Information

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About the book

About the book

Source manuals Work steps
Making work easier

This manual is valid for the standard products listed in the type code, see chapter "1.4 Type code".
The latest versions of the manuals can be downloaded from the Internet at:
http://www.schneider-electric.com
If work steps must be performed consecutively, this sequence of steps is represented as follows:
 Special prerequisites for the following work steps  Step 1  Specific response to this work step  Step 2
If a response to a work step is indicated, this allows you to verify that the work step has been performed correctly.
Unless otherwise stated, the individual steps must be performed in the specified sequence.
Information on making work easier is highlighted by this symbol:
Sections highlighted this way provide supplementary information on making work easier.

SI units
Glossary Index

Technical data are specified in SI units. Converted units are shown in parentheses behind the SI unit; they may be rounded.
Example: Minimum conductor cross section: 1.5 mm2 (AWG 14)
Explanations of special technical terms and abbreviations.
List of keywords with references to the corresponding page numbers.

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About the book

MH3

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1 Introduction

1 Introduction

1.1 Motor family

Characteristics

The motors are AC synchronous servo motors with a very high power density. A drive system consists of the AC synchronous servo motor and the appropriate drive. Maximum performance requires the motor and drive to be adapted to each other.
The AC synchronous servo motors excel with:
� High power density: the use of the latest magnetic materials and an optimized design result in motors with a shorter length at a comparable torque.
� High peak torque: the peak torque can be up to four times the continuous stall torque

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1 Introduction 1.2 Options and accessories

MH3

The motors are available with various options such as:
� Holding brake � Various shaft versions � Various lengths � Various sizes
The options can be found in the type code section on page 16.
For accessories see chapter "6 Accessories and spare parts", page 69.

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MH3 1.3 Nameplate

1 Introduction

The nameplate contains the following data:

10

11

1

12

2 3

MH3000000000000

C

US

13

ID-No 0000000000000 3~ Th-CI F IPXX(XX) Thermo -

14

4

UN

000Vrms Ubr 00Vdc Mbr 00Nm Pbr 00W

15

5

Imax Nmax

0.00Arms DOM

dd.mm.yyyy

0000rpm Mass 00kg SN 0000000000

16

6

I0

7

M0 PN

8

nN

0.00Arms 0.00Nm IEC 60034-1 0.00kW Made in Germany 0000rpm

17

QD

18

9

19

20

Figure 1: Nameplate

(1)

Motor type, see type code

(2)

Identification number

(3)

Maximum nominal value of supply voltage

(4)

Maximum current

(5)

Maximum speed of rotation

(6)

Continuous stall current

(7)

Continuous stall torque

(8)

Nominal power

(9)

Nominal speed of rotation

(10) Number of motor phases

(11)

Thermal class

(12) Degree of protection (housing without shaft bushing)

(13) Temperature sensor

(14) Holding brake data

(15) Date of manufacture

(16) Serial number

(17) Mass of the motor

(18) Applied standard

(19) Country of manufacture, site

(20) Barcode

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1 Introduction 1.4 Type code

MH3

Product family MH3 = Synchronous motor - medium moment of inertia

MH3 070 1 P 0 1 A 2 2 00

Size (housing) 070 = 70 mm flange 100 = 100 mm flange 140 = 140 mm flange 190 = 190 mm flange

Length 1 = 1 stack 2 = 2 stacks 3 = 3 stacks

Winding P = Optimized in terms of torque and speed of rotation

Shaft 0 = Smooth shaft 1 = Parallel key

Encoder system 1 = Absolute singleturn 128 Sin/Cos periods per revolution (SKS36) 2 = Absolute multiturn 128 Sin/Cos periods per revolution (SKM36) 6 = Absolute singleturn 16 Sin/Cos periods per revolution (SEK37) 7 = Absolute multiturn 16 Sin/Cos periods per revolution (SEL37)

Holding brake A = Without holding brake F = With holding brake

Connection version 2 = Angular connector 90�, can be rotated

Degree of protection shaft and housing - type of cooling 1) 2 = Shaft IP65 2) 3) with shaft sealing ring 4), housing IP65 3), free convection

Versions 00 = Standard
1) Versions not listed are not considered in this manual. 2) In the case of mounting position IM V3 (drive shaft vertical, shaft end upward), the motor only has degree of protection IP 50. 3) With connection possibility for compressed air to reach IP67. See chapter "3.4.1 Compressed air connection". 4) The maximum permissible speed of rotation is limited to 6000 min-1 by the shaft sealing ring.

Designation customized version

If you have questions concerning the type code, contact your Schneider Electric sales office.
In the case of a customized version, position 8 of the type code is an "S". The subsequent number defines the customized version. Example: MH30551S01A00
Contact your machine vendor if you have questions concerning customized versions.

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2 Technical Data

2 Technical Data

This chapter contains information on the ambient conditions and on the mechanical and electrical properties of the product family and the accessories.

2.1 General characteristics

Motor type

AC synchronous servo motor

Degree of protection motor housing IP65

As per IEC 60034-5

Degree of protection shaft bushing with shaft sealing ring

IP65 1) 2)

As per IEC 60034-5

Degree of protection with connected Shaft IP67

compressed air

Housing IP67

As per IEC 60034-5

Thermal class

F (155 C�)

As per IEC 60034-1

Vibration grade

A

As per IEC 60034-14

Test voltage

> 2400 Vac

As per IEC 60034-1

Perpendicularity

normal class

As per IEC 60072-1, DIN 42955

Housing color

Black RAL 9005

Overvoltage category

III

As per IEC 61800-5-1

Protection class 3)

I

As per IEC 61140, EN 50178

1) With shaft sealing ring: the maximum speed of rotation is limited to 6000 min-1; shaft sealing ring with initial lubrication, if the seal runs dry, this increases friction and reduces service life.
2) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor only has degree of protection IP50. The degree of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox.
3) The signals of the holding brake at CN1 and the signals at CN2 meet the PELV requirements.

Climatic environmental conditions transportation and storage

The motor has been tested for compatibility with external substances according to the latest knowledge. However, it is impossible to follow up on all further developments of all substances such as lubricants or cleaning agents. Therefore, you must perform a compatibility test prior to using new substances.
The environment during transportation and storage must be dry and free from dust.
The storage time is primarily limited by the service life of the lubricants in the bearings; do not store the product for more than 36 months. It is recommended to periodically operate the motor. Long storage periods may reduce the holding torque of the holding brake. See "Inspecting/braking in the holding brake" in chapter "7 Service, maintenance and disposal".

Temperature

�C -40 ... 70 (�F) (-40 ... 158)

Relative humidity (non-condens- % 75 ing)

Set of class combinations as per IEC 60721-3-2

IE 21

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2 Technical Data

MH3

Climatic environmental conditions operation

Ambient temperature 1) (no icing, �C

non-condensing)

(�F)

Ambient temperature with current �C derating of 1% per �C (per 1.8 �F (�F)
1)

-20 ... 40 (-4 ... 104) 40 ... 60 (104 ... 140)

Relative humidity (non-condens- % ing)

5 ... 85

Class as per IEC 60721-3-3

3K3, 3Z12, 3Z2, 3B2, 3C1, 3M6

Installation altitude 2)

m <1000 (ft) (<3281)

Installation altitude with current m derating of 1% per 100 m (328 ft) (ft) at altitudes of more than 1000 m (3281 ft) 2)

1000 ... 3000 (3281 ... 9843)

1) Limit values with flanged motor (steel plate, height and width = 2.5 * motor flange, 10 mm thickness, centered hole.).
2) The installation altitude is defined in terms of altitude above mean sea level.

Vibration and shock Vibration, sinusoidal Shock, semi-sinusoidal

Type test with 10 runs as per IEC 60068-2-6 0.15 mm (10 ... 60 Hz) 20 m/s2 (60 ... 500 Hz) Type test with 3 shocks in each direction as per IEC 60068-2-27 150 m/s2 (11 ms)

Service life

Nominal bearing service life L10h 1) h

20000

1) Operating hours at a probability of failure of 10%

Shaft sealing ring / degree of protection

The service life of the motors when operated correctly is limited primarily by the service life of the rolling bearing.
The following operating conditions significantly reduce the service life:
� Installation altitude >1000 m (3281 ft) above mean sea level � Rotary movements exclusively within a fixed angle of <100� � Operation under vibration load >20 m/s2 � Allowing sealing rings to run dry � Contact of the seals with aggressive substances
The motors are equipped with a shaft sealing ring. With a shaft sealing ring, they have degree of protection IP65. The shaft sealing ring limits the maximum speed of rotation to 6000 min-1.
Note the following:
� The shaft sealing ring is factory-pre-lubricated. � If the seals run dry, this increases friction and greatly reduces the
service life of the sealing rings.

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2 Technical Data

Compressed air connection

The compressed air generates a permanent overpressure inside the motor. This overpressure inside the motor is used to obtain degree of protection IP67.
Compressed air must also be available when the system is switched off, for example to maintain the required degree of protection during cleaning work. When the compressed air is switched off, the degree of protection is decreased to IP65. The degree of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox.
Special compressed air must be used:

Nominal pressure
Maximum air pressure
Permissible humidity Other properties of the compressed air

bar 0.1 ... 0.3 (psi) (1.45 ... 4.35) bar 0.4 (psi) (5.8) % 20 ... 30
Free from dust, free from oil

Tightening torque and property class of screws used
Tightening torque of housing screws M3 Tightening torque of housing screws M4 Tightening torque of housing screws M5 Tightening torque protective ground conductor M4 (MH3070 ... 100) Tightening torque protective ground conductor M6 (MH3140 ... 190) Property class of the screws

Nm (lbin) Nm (lbin) Nm (lbin) Nm (lbin)

1 (8.85) 1.5 (13.28) 5 (44.3) 2.9 (25.7) 9.9 (87.3)

H

8.8

Approved drives

You may use drives that are approved for the MH3 motor family (such as LXM52 and LXM62). When selecting, consider the type and amount of the mains voltage. Contact your local sales office for additional drives.

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2 Technical Data 2.2 Motor-specific data

MH3

2.2.1 MH3070

MH3...

0701

0702

0703

Winding

P

P

P

Technical data - general

Continuous stall torque 1)M0 2)

Nm 1.40

2.48

3.40

Peak torque Mmax

Nm 4.20

7.44

10.20

With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN

min-1 1250

1250

1250

Nominal torque MN

Nm 1.38

2.37

3.18

Nominal current IN

Arms

1.75

2.82

3.56

Nominal power PN

kW 0.18

0.31

0.42

With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN

min-1 3000

3000

2500

Nominal torque MN

Nm 1.34

2.23

2.96

Nominal current IN

Arms

1.75

2.70

3.47

Nominal power PN

kW 0.42

0.70

0.75

With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN

min-1 5500

5500

5000

Nominal torque MN

Nm 1.30

2.01

2.53

Nominal current IN

Arms

1.72

2.49

3.02

Nominal power PN

kW 0.75

1.16

1.32

With supply voltage Un = 480 Vac 1)

Nominal speed of rotation 3)nN

min-1 7000

7000

6500

Nominal torque MN

Nm 1.27

1.89

2.26

Nominal current IN

Arms

1.70

2.36

2.74

Nominal power PN

kW 0.93

1.38

1.54

1) Conditions for performance data: Mounted to steel plate (2.5 * flange dimension)2 area, 10 mm thickness, centered hole. 2) M0= Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87% 3) With shaft sealing ring: the maximum speed of rotation is limited to 6000 min-1; shaft sealing ring with initial lubrication, if the seals
run dry, this increases friction and reduces the service life.

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MH3... Winding Technical data - electrical Maximum current Imax Continuous stall current I0 Voltage constant 1)kEu-v Torque constant 2)kt Winding resistance R20u-v Winding inductance Lqu-v Winding inductance Ldu-v Technical data - mechanical Maximum permissible speed of rotation nmax Rotor inertia without holding brake JM Rotor inertia with holding brake JM Mass without holding brake m Mass with holding brake m 1) RMS value at 1000 min-1 and 20 �C 2) At n = 20 min-1 and 120 �C

0701 P

Arms Arms Vrms Nm/A  mH mH

5.97 1.78 50.72 0.79 8.28 23.40 24.15

min-1 6000

kgcm2 kgcm2 kg kg

0.59 0.70 1.60 2.60

0702 P
9.68 2.94 54.08 0.84 3.84 12.19 12.54
6000
1.13 1.24 2.30 3.30

2 Technical Data
0703 P
12.57 3.91 55.00 0.87 2.65 8.64 8.91
6000
1.67 1.78 3.00 4.00

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2 Technical Data 2.2.2 MH3100

MH3

MH3...

1001

1002

1003

Winding

P

P

P

Technical data - general

Continuous stall torque 1)M0 2)

Nm 3.40

6.00

9.00

Peak torque Mmax

Nm 10.20

18.00

27.00

With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN

min-1 1000

1000

1000

Nominal torque MN

Nm 3.30

5.67

8.45

Nominal current IN

Arms

3.07

4.81

7.30

Nominal power PN

kW

0.35

0.59

0.88

With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN

min-1 2000

2000

2500

Nominal torque MN

Nm 3.20

5.33

7.63

Nominal current IN

Arms

2.99

4.58

6.70

Nominal power PN

kW

0.67

1.12

2.00

With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN

min-1 4000

4000

4000

Nominal torque MN

Nm 3.00

4.67

6.80

Nominal current IN

Arms

2.83

4.10

6.07

Nominal power PN

kW

1.26

1.95

2.85

With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN

min-1 5000

5000

5000

Nominal torque MN

Nm 2.90

4.20

6.25

Nominal current IN

Arms

2.75

3.73

5.64

Nominal power PN

kW

1.52

2.27

3.27

1) Conditions for performance data: Mounted to steel plate 300 * 300 mm area, 20 mm thickness, centered hole. 2) M0= Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%

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MH3... Winding Technical data - electrical Maximum current Imax Continuous stall current I0 Voltage constant 1)kEu-v Torque constant 2)kt Winding resistance R20u-v Winding inductance Lqu-v Winding inductance Ldu-v Technical data - mechanical Maximum permissible speed of rotation nmax Rotor inertia without holding brake JM Rotor inertia with holding brake JM Mass without holding brake m Mass with holding brake m 1) RMS value at 1000 min-1 and 20 �C 2) At n = 20 min-1 and 120 �C

1001 P

Arms Arms Vrms Nm/A  mH mH

11.20 3.15 70.30 1.09 4.12 14.90 13.15

min-1 6000

kgcm2 kgcm2 kg kg

3.19 3.68 3.34 4.80

1002 P
17.50 5.04 78.00 1.19 1.97 8.24 7.35
6000
6.28 6.77 4.92 6.38

2 Technical Data
1003 P
26.71 7.69 77.95 1.17 1.08 5.23 4.62
6000
9.37 10.30 6.50 8.15

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2 Technical Data 2.2.3 MH3140

MH3

MH3...

1401

1402

1403

Winding

P

P

P

Technical data - general

Continuous stall torque 1)M0 2)

Nm

10.30

18.50

24.00

Peak torque Mmax

Nm

39.90

55.50

75.00

With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN

min-1

1000

1000

750

Nominal torque MN

Nm

9.36

16.34

22.17

Nominal current IN

Arms

7.82

14.87

18.00

Nominal power PN

kW

0.98

1.71

1.78

With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN

min-1

2000

2000

1750

Nominal torque MN

Nm

8.50

14.00

19.30

Nominal current IN

Arms

7.30

13.13

14.90

Nominal power PN

kW

1.78

2.93

3.55

With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN

min-1

3500

3500

3500

Nominal torque MN

Nm

7.22

10.17

13.06

Nominal current IN

Arms

6.35

9.76

10.42

Nominal power PN

kW

2.64

3.73

4.75

With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN

min-1

3500

3500

3500

Nominal torque MN

Nm

7.22

10.17

13.06

Nominal current IN

Arms

6.35

9.76

10.42

Nominal power PN

kW

2.64

3.73

4.75

1) Conditions for performance data: Mounted to steel plate 400 * 400 mm area, 10 mm thickness, centered hole. 2) M0= Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%

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Servo motor

MH3
MH3... Winding Technical data - electrical Maximum current Imax Continuous stall current I0 Voltage constant 1)kEu-v Torque constant 2)kt Winding resistance R20u-v Winding inductance Lqu-v Winding inductance Ldu-v Technical data - mechanical Maximum permissible speed of rotation nmax Rotor inertia without holding brake JM Rotor inertia with holding brake JM Mass without holding brake m Mass with holding brake m 1) RMS value at 1000 min-1 and 20 �C 2) At n = 20 min-1 and 120 �C

1401 P

Arms Arms Vrms Nm/A  mH mH

29.80 8.58 77.41 1.20 0.69 6.72 6.72

min-1 kgcm2 kgcm2 kg kg

4000 16.46 17.96 8.00 10.30

2 Technical Data

1402 P
57.42 16.83 70.70 1.10 0.23 2.99 2.99
4000 32.00 33.50 12.00 14.30

1403 P
62.32 18.00 85.89 1.33 0.22 3.00 2.80
4000 47.54 50.27 16.00 18.53

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25

2 Technical Data 2.2.4 MH3190

MH3

MH3...

1901

1902

1903

Winding

P

P

P

Technical data - general

Continuous stall torque 1)M0 2)

Nm

30

48

65

Peak torque Mmax

Nm

90

144

195

With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN

min-1

3000

2000

2000

Nominal torque MN

Nm

16.50

29.00

37.00

Nominal current IN

Arms

14.00

19.30

21.30

Nominal power PN

kW

5.18

6.07

7.75

With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN

min-1

3000

2000

2000

Nominal torque MN

Nm

16.50

29.00

37.00

Nominal current IN

Arms

14.00

19.30

21.30

Nominal power PN

kW

5.18

6.07

7.75

1) Conditions for performance data: Mounted to steel plate 550 * 550 mm area, 30 mm thickness, centered hole. 2) M0= Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%

MH3... Winding Technical data - electrical Maximum current Imax Continuous stall current I0 Voltage constant 1)kEu-v Torque constant 2)kt Winding resistance R20u-v Winding inductance Lqu-v Winding inductance Ldu-v Technical data - mechanical Maximum permissible speed of rotation nmax Rotor inertia without holding brake JM Rotor inertia with holding brake JM Mass without holding brake m Mass with holding brake m 1) RMS value at 1000 min-1 and 20 �C 2) At n = 20 min-1 and 120 �C

1901 P

Arms Arms Vrms Nm/A  mH mH

89.6 23.2 87.6 1.30 0.24 5.08 5.23

min-1 kgcm2 kgcm2 kg kg

4000 67.7 71.8 19 20.5

1902 P
114 30.8 108.3 1.56 0.15 3.86 3.73
4000 130.1 144.8 31 32.5

1903 P
124.5 36.1 129.2 1.80 0.13 3.62 3.43
3500 194.1 208.8 43 44.5

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Servo motor

MH3 2.3 Dimensions

Dimensions MH3070

mm

in

29.5

17.5

22.5

1.16

0.69

0.89

22.5

39.5 1.56

109.5 4.31

0.252.5 ��38.232

2 Technical Data
6 M4 0.24

6 0.24 8.4 0.33 �Ck6 �60j6 �2.36 12 0.47

�2�.9755

70

1.9

2.76

0.07

2.5

8.5

0.1

L �1

0.33

B

180�

180�

Figure 2: Dimensions MH3070
MH3... L Length without holding brake L Length with holding brake B Shaft length C Shaft diameter D Width of parallel key E Shaft width with parallel key F Length of parallel key G Distance parallel key to shaft end
Parallel key H Female thread of shaft N O P Q S T

�T �S
60� 90�
�Ck6 Dh9

DIN 332-D
O N
P Q

DIN 6885 A

B A

E

A

H

FG

A-A

mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

0701 122 (4.8) 161(6.34) 23 (0.91) 11 (0.43) 4 (0.16) 12.5 (0.49) 18 (0.71) 2.5 (0.1) DIN 6885-A4x4x18 M4 2.1 (0.08) 3.2 (0.13) 10 (0.39) 14 (0.55) 4.3 (0.17) 3.3 (0.13)

0702 154 (6.06) 193 (7.6) 23 (0.91) 11 (0.43) 4 (0.16) 12.5 (0.49) 18 (0.71) 2.5 (0.1) DIN 6885-A4x4x18 M4 2.1 (0.08) 3.2 (0.13) 10 (0.39) 14 (0.55) 4.3 (0.17) 3.3 (0.13)

0703 186 (7.32) 225 (8.86) 30 (1.18) 14 (0.55) 5 (0.2) 16 (0.63) 20 (0.79) 5 (0.2) DIN 6885-A4x4x20 M5 2.4 (0.09) 4 (0.16) 12.5 (0.49) 17 (0.67) 5.3 (0.21) 4.2 (0.17)

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27

2 Technical Data

Dimensions MH3100

mm

32

11.5 28.5

in

1.26

0.45 1.12

39.5 1.56

139.5 5.49

��09.35 ��141.553

8.5

M4

0.33

MH3

6 0.24 8.3 0.33 �Ck6 �95j6 �3.74 12 0.47

3.5

100 3.94

12 L �1 0.47

0.14 B

�T �S
60� 90�
�Ck6 Dh9

DIN 332-D

DIN 6885 A

180�

O N 180�

B A

E

Figure 3: Dimensions MH3100
MH3... L Length without holding brake L Length with holding brake B Shaft length C Shaft diameter D Width of parallel key E Shaft width with parallel key F Length of parallel key G Distance parallel key to shaft end
Parallel key H Female thread of shaft N O P Q S T

P

A

H

Q

FG

A-A

mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

1001 128.6 (5.06) 170.3 (6.7) 40 (1.57) 19 (0.75) 6 (0.24) 21.5 (0.85) 30 (1.18) 5 (0.2) DIN 6885-A6x6x30 M6 2.8 (0.11) 5 (0.2) 16 (0.63) 21 (0.83) 6.4 (0.25) 5 (0.2)

1002 160.6 (6.32) 202.3 (7.96) 40 (1.57) 19 (0.75) 6 (0.24) 21.5 (0.85) 30 (1.18) 5 (0.2) DIN 6885-A6x6x30 M6 2.8 (0.11) 5 (0.2) 16 (0.63) 21 (0.83) 6.4 (0.25) 5 (0.2)

1003 192.6 (7.58) 234.3 (9.22) 40 (1.57) 19 (0.75) 6 (0.24) 21.5 (0.85) 30 (1.18) 5 (0.2) DIN 6885-A6x6x30 M6 2.8 (0.11) 5 (0.2) 16 (0.63) 21 (0.83) 6.4 (0.25) 5 (0.2)

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Servo motor

MH3
mm in

Dimensions MH3140

42

14

26

1.65

0.55

1.02

��01.143 �165 �6.5

6 0.24

7.5 0.3 M4

8.4 0.33 12 0.47

2 Technical Data

179.5 7.07
39.5 1.56

�Ck6 �130j6 �5.12

3.5

140

12

0.14

5.51

L �1 0.47

B

180�

180�

Figure 4: Dimensions MH3140
MH3... L Length without holding brake L Length with holding brake B Shaft length C Shaft diameter D Width of parallel key E Shaft width with parallel key F Length of parallel key G Distance parallel key to shaft end
Parallel key H Female thread of shaft N O P Q S T

�T �S
60� 90�
�Ck6 Dh9

DIN 332-D
O N
P Q

DIN 6885 A

B A

E

A

H

FG

A-A

mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

1401

1402

1403

152 (5.98)

192 (7.56)

232 (9.13)

187 (7.36)

227 (8.94)

267 (10.51)

50 (1.97)

50 (1.97)

50 (1.97)

24 (0.94)

24 (0.94)

24 (0.94)

8 (0.31)

8 (0.31)

8 (0.31)

27 (1.06)

27 (1.06)

27 (1.06)

40 (1.57)

40 (1.57)

40 (1.57)

5 (0.2)

5 (0.2)

5 (0.2)

DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

M8

M8

M8

3.3 (0.13)

3.3 (0.13)

3.3 (0.13)

6 (0.24)

6 (0.24)

6 (0.24)

19( 0.75)

19( 0.75)

19( 0.75)

25 (0.98)

25 (0.98)

25 (0.98)

8.4 (0.33)

8.4 (0.33)

8.4 (0.33)

6.8 (0.27)

6.8 (0.27)

6.8 (0.27)

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29

2 Technical Data

Dimensions MH3190

mm

9

in

X

0.35

M6

39.4 1.55

2.64

67

17

��1�0�42.851.5546

0.67

10+01 0.39 13.5 0.53

MH3

�Ck6 �180j6 �7.09

10.12

257

�T �S
60� 90�
�Ck6 Dh9

190 7.48

200�

110�

32 1.26

13 L�1 0.51

4 0.16
B

90�

90�

Figure 5: Dimensions MH3190
MH3... L Length without holding brake L Length with holding brake X Length without holding brake X Length with holding brake B Shaft length C Shaft diameter D Width of parallel key E Shaft width with parallel key F Length of parallel key G Distance parallel key to shaft end
Parallel key
H Female thread of shaft N O P Q S T

DIN 332-D
O N
P Q

mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)
mm (in)
mm (in) mm (in) mm (in) mm (in) mm (in) mm (in) mm (in)

1901 190 (7.48) 248 (9.76) 65 (2.56) 123 (4.84) 80 (3.15) 38 (1.5) 10 (0.39) 41 (1.61) 70 (2.76) 5 (0.2) DIN 6885A10x8x70 M12 4.4 (0.17) 9.5 (0.37) 28 (1.1) 37 (1.46) 13 (0.51) 10.2 (0.4)

DIN 6885 A

B A

E

A

H

FG

A-A

1902 250 (9.84) 308 (12.13) 65 (2.56) 123 (4.84) 80 (3.15) 38 (1.5) 10 (0.39) 41 (1.61) 70 (2.76) 5 (0.2) DIN 6885A10x8x70 M12 4.4 (0.17) 9.5 (0.37) 28 (1.1) 37 (1.46) 13 (0.51) 10.2 (0.4)

1903 310 (12.2) 368 (14.49) 65 (2.56) 123 (4.84) 80 (3.15) 38 (1.5) 10 (0.39) 41 (1.61) 70 (2.76) 5 (0.2) DIN 6885A10x8x70 M12 4.4 (0.17) 9.5 (0.37) 28 (1.1) 37 (1.46) 13 (0.51) 10.2 (0.4)

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Servo motor

MH3 2.4 Shaft-specific data

2 Technical Data

If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the bearing or shaft breakage.
WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
� Do not exceed the maximum permissible axial and radial forces at the motor shaft.
� Protect the motor shaft from impact. � Do not exceed the maximum permissible axial force when press-
ing components onto the motor shaft.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

2.4.1 Force for pressing on

Maximum force during pressing on

The force applied during pressing on must not exceed the maximum permissible axial force, see chapter "2.4.2 Shaft load". Applying assembly paste (such as Kl�berpaste 46 MR 401) to the shaft and the component to be mounted reduces friction and mechanical impact on the surfaces.
If the shaft has a thread, it is recommend to use it to press on the component to be mounted. This way there is no axial force acting on the rolling bearing.
It is also possible to shrink-fit, clamp or glue the component to be mounted.
The following table shows the maximum permissible axial force FA at standstill.

MH3...

070

100

140

190

N 80

160

300

500

(lb) (18)

(36)

(65)

(112)

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2 Technical Data 2.4.2 Shaft load

MH3
The following conditions apply: � The permissible force applied during pressing on must not be
exceed. � Radial and axial limit loads must not be applied simultaneously � Nominal bearing service life in operating hours at a probability of
failure of 10% (L10h = 20000 hours) � Mean speed of rotation n = 4000 min-1 � Ambient temperature = 40 �C � Peak torque = Duty types S3 - S8, 10% duty cycle � Nominal torque = Duty type S1, 100% duty cycle
FR
FA

X Figure 6: Shaft load

The point of application of the forces depends on the motor size:

Motor version MH30701 and MH30702 MH30703 MH3100 MH3140 MH3190

mm (in) mm (in) mm (in) mm (in) mm (in)

Values for "X" 11.5 (0.45) 15 (0.59) 20 (0.76) 25 (0.98) 40 (1.57)

0198441114042, V1.00, 07.2014

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Servo motor

MH3
MH3... 1000 min-1 2000 min-1 3000 min-1 4000 min-1 5000 min-1 6000 min-1
MH3... 1000 min-1 2000 min-1 3000 min-1 4000 min-1 5000 min-1 6000 min-1

2 Technical Data

The following table shows the maximum radial shaft load FR.

070 1 070 2 070 3 100 1 100 2 100 3 140 1 140 2 140 3 190 1 190 2 190 3

N 660 710 730 900 990 1050 1930 2240 2420 2900 3200 3300 (lb) (148) (160) (164) (202) (223) (236) (434) (544) (544) (652) (719) (742)

N 520 560 580 720 790 830 1530 1780 1920 2750 3100 3250 (lb) (117) (126) (130) (162) (178) (187) (344) (400) (432) (618) (697) (731)

N 460 490 510 630 690 730 1340 1550 1670 2650 3000 3150 (lb) (103) (110) (115) (142) (155) (164) (301) (348) (375) (596) (674) (708)

N 410 450 460 570 620 660 -

-

-

2600 2950 3100

(lb) (92) (101) (103) (128) (139) (148)

(585) (663) (697)

N 380 410 430 530 580 610 -

-

-

-

-

-

(lb) (85) (92) (97) (119) (130) (137)

N 360 390 400 -

-

-

-

-

-

-

-

-

(lb) (81) (88) (90)

The following table shows the maximum axial shaft load FA.

070 1 070 2 070 3 100 1 100 2 100 3 140 1 140 2 140 3 190 1 190 2 190 3

N 132 142 146 180 198 210 386 448 484 580 640 660 (lb) (30) (32) (lb) (40) (45) (47) (87) (109) (109) (130) (144) (148)

N 104 112 116 144 158 166 306 356 384 550 620 650 (lb) (23) (25) (lb) (32) (36) (37) (69) (86) (86) (124) (139) (146)

N 92 98 102 126 138 146 268 310 334 530 600 630 (lb) (21) (22) (lb) (28) (31) (33) (60) (75) (75) (119) (135) (142)

N 82 90 92 114 124 132 -

-

-

520 590 620

(lb) (18) (20) (lb) (26) (28) (30)

(117) (133) (139)

N 76 82 86 106 116 122 -

-

-

-

-

-

(lb) (17) (18) (lb) (24) (26) (27)

N 72 78 80 -

-

-

-

-

-

-

-

-

(lb) (16) (18) (lb)

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33

2 Technical Data 2.5 Options

MH3

2.5.1 Holding brake

MH3...

070 1001, 2 1003 1401 1402 1403 1901

Holding torque 1)

Nm 3.0

5.5

9

18

18

23

32

(lbin) (0.12) (0.22) (0.35) (0.71) (0.71) (0.91) (1.26)

Holding brake release time

ms

80

70

90

100 100 100 200

Holding brake application time

ms

10

30

25

50

50

40

60

Nominal voltage

Vdc 24 +5/-15%

Nominal power (electrical pull-in power)

W

7

12

18

18

18

19

22.5

Maximum speed of rotation during braking of moving loads

3000

Maximum number of decelerations dur-

500

ing braking of moving loads and 3000

min-1

Maximum number of decelerations dur-

20

ing braking of moving loads per hour (at

even distribution)

Maximum kinetic energy that can be J transformed into heat per deceleration during braking of moving loads

130 150 150 550 550 550 850

1) The holding brake is factory-broken in. After longer storage periods, parts of the holding brake may corrode. See "Inspecting/braking in the holding brake" in chapter "7 Service, maintenance and disposal".

1902, 3 60 (2.36) 220 50 25
850

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Servo motor

MH3 2.5.2

2 Technical Data

Encoder

SKS36 Singleturn

The standard motor is equipped with a SinCos encoder. The drive can access the electronic nameplate via the Hiperface interface for easy commissioning.
The signals meet the PELV requirements.
This motor encoder measures an absolute value within one revolution during switching on and continues to count incrementally from this point.

Resolution in increments

Depending on evaluation

Resolution per revolution

128 sin/cos periods

Measuring range absolute

1 revolution

Accuracy of the digital absolute value 1)

�0.0889�

Accuracy of the incremental posi- �0.0222� tion

Signal shape

Sinusoidal

Supply voltage

7 ... 12 Vdc

Maximum supply current

60 mA (without load)

Maximum angular acceleration 200,000 rad/s2

1) Depending on the evaluation through the drive, the accuracy may be increased by including the incremental position in the calculation of the absolute value. In this case, the accuracy corresponds to the incremental position.

SKM36 Multiturn

This motor encoder measures an absolute value within 4096 revolutions during switching on and continues to count incrementally from this point.

Resolution in increments

Depending on evaluation

Resolution per revolution

128 sin/cos periods

Measuring range absolute

4096 revolutions

Accuracy of the digital absolute value 1)

�0.0889�

Accuracy of the incremental posi- �0.0222� tion

Signal shape

Sinusoidal

Supply voltage

7 ... 12 Vdc

Maximum supply current

60 mA (without load)

Maximum angular acceleration 200,000 rad/s2

1) Depending on the evaluation through the drive, the accuracy may be increased by including the incremental position in the calculation of the absolute value. In this case, the accuracy corresponds to the incremental position.

0198441114042, V1.00, 07.2014

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35

2 Technical Data

MH3

SEK37 Singleturn

This motor encoder measures an absolute value within one revolution during switching on and continues to count incrementally from this point.

Resolution in increments Resolution per revolution Measuring range absolute Accuracy of position Signal shape Supply voltage Maximum supply current

Depending on evaluation 16 sin/cos periods 1 revolution � 0.08� Sinusoidal 7 ... 12 Vdc 50 mA (without load)

SEL37 Multiturn

This motor encoder measures an absolute value within 4096 revolutions during switching on and continues to count incrementally from this point.

Resolution in increments Resolution per revolution Measuring range absolute Accuracy of position Signal shape Supply voltage Maximum supply current

Depending on evaluation 16 sin/cos periods 4096 revolutions � 0.08� Sinusoidal 7 ... 12 Vdc 50 mA (without load)

2.6 Conditions for UL 1004-1, UL 1004-6 and CSA 22.2 No. 100

PELV power supply Wiring

Use only power supply units that are approved for overvoltage category III.
Use at least 60/75 �C copper conductors.

2.7 Certifications

Product certifications:
Certified by UL

Assigned number File E 208613

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Servo motor

MH3 2.8 Declaration of conformity

2 Technical Data

0198441114042, V1.00, 07.2014

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37

2 Technical Data

MH3

0198441114042, V1.00, 07.2014

38

Servo motor

MH3
3 Installation

3 Installation

DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
� Keep foreign objects from getting into the product. � Verify correct seat of seals and cable entries in order to avoid
deposits and humidity.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
� Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system.
� Ground the drive system before applying voltage. � Do not use conduits as protective ground conductors; use a pro-
tective ground conductor inside the conduit. � The cross section of the protective ground conductor must com-
ply with the applicable standards. � Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.
Motors are very heavy relative to their size. The great mass of the motor can cause injuries and damage.
WARNING
GREAT MASS OR FALLING PARTS
� Use a a suitable crane or other suitable lifting gear for mounting the motor if this is required by the mass of the motor.
� Use the necessary personal protective equipment (for example, safety shoes, safety glasses and protective gloves).
� Mount the motor in such a way (tightening torque, securing screws) that it cannot come loose, even in the case of fast acceleration or continuous vibration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

0198441114042, V1.00, 07.2014

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3 Installation

MH3
Motors can generate strong local electrical and magnetic fields. This can cause interference in sensitive devices.
WARNING
STRONG ELECTROMAGNETIC FIELDS
� Keep persons with electronic medical implants, such as pacemakers, away from the motor.
� Do not place any sensitive devices close to the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 100 �C (212 �F) during operation.

HOT SURFACES

WARNING

� Avoid unprotected contact with hot surfaces.
� Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
� Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
DAMAGE CAUSED BY IMPROPER APPLICATION OF FORCES
� Do not use the motor as a step to climb into or onto the machine. � Do not use the motor as a load-bearing part. � Verify that the motor cannot be improperly used at the machine,
for example, by means of design measures.
Failure to follow these instructions can result in injury or equipment damage.

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Servo motor

MH3
3.1 Overview of procedure
Chapter "3.2 Electromagnetic compatibility (EMC)" "3.3 Before mounting" "3.4 Mounting the motor " "3.5.2 Power and encoder connection" "3.5.3 Holding brake connection"

3 Installation
Page 41 44 48 57 63

3.2 Electromagnetic compatibility (EMC)
The measures for electromagnetic compatibility (EMC) are intended to minimize electromagnetic interference of the device and interference caused by the device that affects the environment. Such measures include measures to reduce interference and emission as well as to increase immunity.
Electromagnetic compatibility hinges to a great extent on the individual components used in the system. The EMC measures described in this manual may help to comply with the requirements of IEC 61800-3. You must always comply with all EMC regulations of the country in which the product is operated. Also, respect any special EMC regulations that may apply at the installation site (for example, residential environments or airports).
Signal interference can cause unexpected responses of the device and of other equipment in the vicinity of the device.
WARNING
SIGNAL AND DEVICE INTERFERENCE
� Install the wiring in accordance with the EMC requirements described.
� Verify compliance with the EMC requirements described. � Verify compliance with all EMC regulations and requirements
applicable in the country in which the product is to be operated and with all EMC regulations and requirements applicable at the installation site.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Motor and encoder cables

In terms of EMC, motor cables are especially critical since they are particularly prone to causing interference.
When planning the wiring, take into account the fact that the motor cable must be routed separately. The motor cable must be separate from mains cables or signal cables. Use only pre-assembled cables or cables that comply with the specifications and implement the EMC measures described below.

EMC measures

Effect

Keep cables as short as possible. Do not install unnecessary cable loops, use short cables from the central grounding point in the control cabinet to the external ground connection.

Reduces capacitive and inductive interference.

Ground the product via the motor flange or Reduces emissions, increases with a ground strap to the ground connection immunity. at the cover of the connector housing.

Connect large surface areas of cable shields, use cable clamps and ground straps.

Reduces emissions.

Do not install switching elements in motor cables or encoder cables.

Reduces interference.

Route the motor cable at a distance of at Reduces mutual interference least 20 cm (5.08 in) from the signal cable or use shielding plates between the motor cable and signal cable.

Route the motor cable and encoder cable without cutting them. 1)

Reduces emission.

1) If a cable is cut for the installation, take appropriate measures for uninterrupted shielding (such as a metal housing) at the point of the cut. Connect a large area of the cable shield to the metal housing at both ends of the cut.

WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO ELECTROMAGNETIC INTERFERENCE
� Route the motor cable separately from any power (mains) cabling and from all other signal wires.
� Maintain a minimum distance of 20 cm (5.08 in) between the motor cable routing and all other wiring, or install shielding plates between the motor cable and other wiring.
� Only use approved, pre-assembled motor and encoder cables. � Use the shortest motor and encoder cable lengths between the
motor and the drive. � Do not install switching elements (power switches, contactors,
etc.) in motor or encoder cables, nor otherwise compromise the integrity of a continuous, uninterrupted connection between the motor and the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Pre-assembled connection cables (accessories)

Use pre-assembled cables to reduce the risk of wiring errors, see chapter "6 Accessories and spare parts".
Place the female connector of the motor cable onto the male connector and tighten the union nut. Proceed in the same manner with the connection cable of the encoder system. Connect the motor cable and the encoder cable to the drive according to the wiring diagram of the drive.
Pre-assembled motor cables and encoder cables in many different lengths are available for the drive solutions. Contact your local sales office.

Equipotential bonding conductors

Potential differences can result in excessive currents on the cable shields. Use equipotential bonding conductors to reduce currents on the cable shields.
The equipotential bonding conductor must be rated for the maximum current flowing. Practical experience has shown that the following conductor cross sections can be used:
� 16 mm2 (AWG 4) for equipotential bonding conductors up to a length of 200 m (656 ft)
� 20 mm2 (AWG 4) for equipotential bonding conductors with a length of more than 200 m (656 ft)
WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
� Use cables with insulated shielded jackets for analog I/O, fast I/O and communication signals.
� Ground shielded cables for analog I/O, fast I/O and communication signals at a single point. 1
� Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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1. Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents.

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Inspecting the product

 Verify the product version by means of the type code on the nameplate. See chapter "1.3 Nameplate" and chapter "1.4 Type code".
 Prior to mounting, inspect the product for visible damage.
Damaged products may cause electric shock or unintended equipment operation.
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
� Do not use damaged products. � Keep foreign objects such as chips, screws or wire clippings from
getting into the product.
Failure to follow these instructions will result in death or serious injury.

Inspecting the holding brake (option)
Cleaning the shaft
Mounting surface for flange

Contact your local Schneider Electric sales office if you detect any damage whatsoever.
See chapter "7.2 Maintenance", "Inspecting/braking in the holding brake".
The shaft extensions are factory-treated with an anti-corrosive. If output components are glued to the shaft, the anti-corrosive must be removed and the shaft cleaned. If required, use a grease removal agent as specified by the glue manufacturer. If the glue manufacturer does not provide information on grease removal, acetone may be used.
 Remove the anti-corrosive. Avoid direct contact of the skin and the sealing material with the anti-corrosive or the cleaning agent.
The mounting surface must be stable, clean, deburred and low-vibration.
 Verify that the mounting surface meets all requirements in terms of dimensions and tolerances.

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Conductor cross sections according to method of installation

The following sections describe the conductor cross sections for two standard methods of installation:
� Method of installation B2:
Cables in conduits or cable trunking systems � Method of installation E:
Cables on open cable trays

Cross section in mm2 (AWG) 1)

Current carrying

Current-carrying

capacity with method of capacity with method of

installation E in A 2)

installation B2 in A 2)

0.75 (18)

10.4

8.5

1 (16)

12.4

10.1

1.5 (14)

16.1

13.1

2.5 (12)

22

17.4

4 (10)

30

23

6 (8)

37

30

10 (6)

52

40

16 (4)

70

54

25 (2)

88

70

1) See chapter "6 Accessories and spare parts" for available cables. 2) Values as per IEC 60204-1 for continuous operation, copper conductors and ambi-
ent air temperature 40�C (104 �F); see IEC 60204-1 for additional information.

Note the derating factors for grouping of cables and correction factors for other ambient conditions (IEC 60204-1).
The conductors must have a sufficiently large cross section so that the upstream fuse can trip.
In the case of longer cables, it may be necessary to use a greater conductor cross section to reduce the energy losses.

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Cable specifications

Use pre-assembled cables to reduce the risk of wiring errors. See chapter "6 Accessories and spare parts".
The genuine accessories have the following properties:

Cables with connectors

VW3E1143R

VW3E1144R

VW3E1145R

Cable jacket, insulation

PUR matte green (similar to RAL 6018)

Capacitance

pF/m Approx. 120 (wire/wire) -

-

Power wires

Approx. 208 (wire/shield)

Approx. 170 (wire/wire)

Signal wires

Approx. 335 (wire/shield)

Number of contacts (shielded)

[(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)]

[(4 x 2.5 mm2) + 2 x (2 x 1 mm2)]

[(4 x 2.5 mm2) + 2 x (2 x 1 mm2)]

Connection version

Motor end 8-pin circular Motor end 8-pin circular Motor end 8-pin circular

connector M23, other connector M23, other connector M40, other

cable end open

cable end open

cable end open

Cable diameter

mm 12.4 � 0.4 (in) (0.49 � 0.1)

14.4 � 0.3 (0.57 � 0.1)

14.7 � 0.3 (0.58 � 0.1)

Minimum bend radius

5 times the cable diameter with permanently installed connection 12 times the cable diameter with flexible installation

Nominal voltage Power wires Signal wires

V 1000 300

1000 300

1000 300

Maximum orderable length

m

75 1)

(ft)

(246)

50 1) (164)

75 1) (246)

Permissible temperature range during operation fixed: moving:

�C (�F) -40 ... 80 (-40 ... 176) �C (�F) -30 ... 80 (-22 ... 176)

-50 ... 80 (-58 ... 176) -40 ... 80 (-40 ... 176)

-50 ... 80 (-58 ... 176) -40 ... 80 (-40 ... 176)

Certifications / declaration of conformity

UL, cUL / CE

1) Contact your Schneider Electric sales office for longer cables.

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Cables with connectors

VW3E1153R

VW3E1154R

VW3E2094R

Cable jacket, insulation

PUR matte green (similar to RAL 6018)

Number of contacts (shielded)

[(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2)]

[(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2)]

[3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)]

Connection version

Motor end 8-pin circular Motor end 8-pin circular Motor end 12-pin circular

connector M40, other connector M40, other connector M23, other

cable end open

cable end open

cable end open

Cable diameter

mm 18.4 � 0.3 (in) (0.72 � 0.1)

22.7 � 0.3 (0.89 � 0.1)

6.8 � 0.2 (0.27 � 0.1)

Minimum bend radius

5 times the cable diameter with permanently instal- 5 times the cable diame-

led connection

ter with permanently

12 times the cable diameter with flexible installa- installed connection

tion

10 times the cable diam-

eter with flexible installa-

tion

Nominal voltage

V

Power wires

1000

1000

-

Signal wires

300

300

300

Maximum orderable length

m

75 1)

(ft)

(246)

Permissible temperature range during operation fixed: moving:

�C (�F) -40 ... 80 (-40 ... 176) �C (�F) -30 ... 80 (-22 ... 176)

-50 ... 80 (-58 ... 176) -40 ... 80 (-40 ... 176)

-40 ... 80 (-40 ... 176) -

Certifications / declaration of conformity

UL, cUL / CE

1) Contact your Schneider Electric sales office for longer cables.

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In rare cases, electrostatic discharge to the shaft may cause incorrect operation of the encoder system and result in unanticipated motor movements and damage to the bearing.
WARNING
UNINTENDED MOVEMENT CAUSED BY ELECTROSTATIC DISCHARGE
Use conductive components such as antistatic belts or other suitable measures to avoid static charge by motion.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If the permissible ambient conditions are not respected, external substances from the environment may penetrate the product and cause unintended movement or equipment damage.
WARNING
UNINTENDED MOVEMENT
� Verify that the ambient conditions are respected. � Do not allow seals to run dry. � Keep liquids from getting to the shaft bushing (for example, in
mounting position IM V3). � Do not expose the shaft sealing rings and cable entries of the
motor to the direct spray of a pressure washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The metal surfaces of the product may exceed 100 �C (212 �F) during operation.

HOT SURFACES

WARNING

� Avoid unprotected contact with hot surfaces.
� Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
� Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Mounting position The following mounting positions are defined and permissible as per IEC 60034-7:

IM B5

IM V1

IM V3

Mounting situation

NOTICE
DAMAGE TO THE MOTOR CAUSED BY FORCES ACTING ON THE REAR SIDE OF THE MOTOR
� Do not place the motor on the rear side. � Protect the rear side of the motor from impact. � Do not lift motors via the rear side. � Only lift motors equipped with eyebolts via the eyebolts.
Failure to follow these instructions can result in equipment damage.

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Special characteristics MH3190

MH3

F
1

Figure 7: MH3190 rear side of motor

(1)

Protect the rear side of the motor from application of forces.

Consider the mass of the product when mounting the motor. It may be necessary to use suitable lifting gear.

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Mounting

When the motor is mounted to the mounting surface, it must be accurately aligned axially and radially and make even contact with the mounting surface. All mounting screws must be tightened with the specified tightening torque. No uneven mechanical load must be applied when the mounting screws are tightened. See chapter "2 Technical Data" for data, dimensions and degrees of protection (IP).

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Mounting output components Mounting output components

Output components such as pulleys and couplings must be mounted with suitable equipment and tools. Motor and output component must be accurately aligned both axially and radially. If the motor and the output component are not accurately aligned, this will cause runout and premature wear.
The maximum axial and radial forces acting on the shaft must not exceed the maximum shaft load values specified, see chapter "2.4.2 Shaft load".
Output components such as pulleys and couplings must be mounted with suitable equipment and tools. Motor and output component must be accurately aligned both axially and radially. If the motor and the output component are not accurately aligned, this will cause runout and premature wear.
The maximum axial and radial forces acting on the shaft must not exceed the maximum shaft load values specified, see chapter "2.4.2 Shaft load".
If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the bearing, shaft breakage or damage to the encoder.
WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
� Do not exceed the maximum permissible axial and radial forces at the motor shaft.
� Protect the motor shaft from impact. � Do not exceed the maximum permissible axial force when press-
ing components onto the motor shaft.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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3.4.1 Compressed air connection

The compressed air generates a permanent overpressure inside the motor. This overpressure inside the motor is used to obtain degree of protection IP67.
Note the special requirements in terms of the compressed air in chapter "2 Technical Data".
For installation, the existing screw plug is replaced by an L-shaped push-in fitting. See page 69 for sources of supply of the L-shaped push-in fitting.

1

2

3

 (1) and (2): Remove the screw plug.  (3) Screw the L-shaped push-in fitting into the thread.  Verify proper seat of the L-shaped push-in fitting.  Verify the tightening torque of the L-shaped push-in fitting:
Tightening torque L-shaped push-in fit- Nm (lbin) 0.6 (5.31) ting

Compressed air connection Compressed air monitoring

The compressed air connection of the L-shaped push-in fitting is designed for compressed air hoses made of standard plastic with a nominal diameter of 4 mm.
It is recommended to use a compressed air monitor.

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3.5.1

Connectors and connector assignments
Connection overview

CN1 CN2

3 Installation

Figure 8: Connection overview
Depending on the motor size, different connector sizes are used for the motor connection CN1. MH3070, MH3100 and MH3140 have an M23 connection. MH3190 has an M40 connection. The encoder connection CN2 is identical irrespective of the motor size.

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CN1 motor connection M23 Motor connector for connection of the motor phases and the holding brake.

34 1

3

1

D

4A

C

B

DCBA

Figure 9: Pin assignment motor connection M23

See chapter "6.2 Connectors" for suitable mating connectors. The signals of the holding brake meet the PELV requirements.

Pin Assignment

1

W

PE

Meaning Motor phase W Protective ground conductor

3

U

4

V

A BR+

B BR-

C Reserved

D Reserved

SHLD

Motor phase U Motor phase V Supply voltage holding brake 24 Vdc Reference potential holding brake 0 Vdc Reserved Reserved Shield (to connector housing)

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CN1 motor connection M40 Motor connector for connection of the motor phases and the holding brake.

- V+

-

+

W

WVU

U

2

1

21

Figure 10: Pin assignment motor connection M40

See chapter "6.2 Connectors" for suitable mating connectors. The signals of the holding brake meet the PELV requirements.

Pin Assignment UU
PE

Meaning Motor phase U Protective ground conductor

WW

VV

+

BR+

-

BR-

1

Reserved

2

Reserved

SHLD

Motor phase W Motor phase V Supply voltage holding brake 24 Vdc Reference potential holding brake 0 Vdc Reserved Reserved Shield (to connector housing)

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CN2 encoder connection M23 Encoder connector for connection of the SinCos encoder (singleturn and multiturn)

198 2 10 12 7 3 11 6
45

Figure 11: Pin assignment encoder connector

See chapter "6.2 Connectors" for suitable mating connectors. The signals meet the PELV requirements.

Pin Signal

Meaning

1

REFCOS_OUT

Reference for cosine signal, 2.5V

2

DATA

Receive data, transmit data

3

Reserved

Reserved

4

Reserved

Reserved

5

SIN_OUT

Sine signal

6

REFSIN_OUT

Reference for sine signal, 2.5 V

7

DATA

Receive data and transmit data, inverted

8

COS_OUT

Cosine signal

9

Reserved

Reserved

10 ENC_0V

Reference potential 1)

11 Reserved

Reserved

12 ENC+10V

7 ... 12 V supply voltage

SHLD

Shield (to connector housing)

1) The ENC_0V connection of the supply voltage has no connection to the encoder housing.

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MH3 3.5.2

3 Installation
Power and encoder connection
The motor is designed for operation via a drive. Connecting the motor directly to three-phase AC voltage will damage the motor and can cause fires.
DANGER
FIRE HAZARD DUE TO INCORRECT CONNECTION Only connect the motor to an approved drive. Failure to follow these instructions will result in death or serious injury.

High voltages may be present at the motor connection. The motor itself generates voltage when the motor shaft is rotated. AC voltage can couple voltage to unused conductors in the motor cable.

ELECTRIC SHOCK

DANGER

� Disconnect all power prior to performing any type of work on the drive system.
� Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
� Insulate both ends of unused conductors of the motor cable.
� Supplement the motor cable grounding conductor with an additional protective ground conductor to the motor housing.
� Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment.

Failure to follow these instructions will result in death or serious injury.

Drive systems may perform unanticipated movements because of incorrect connection or other errors.
WARNING
UNINTENDED MOVEMENT
� Operate the motor with approved power stages only. Even if the connectors of a different power stage match, this does not imply compatibility.
� Verify proper wiring. � Only start the system if there are no persons or obstructions in
the zone of operation. � Perform the first test runs without coupled loads. � Do not touch the motor shaft or the mounted output components. � Only touch the motor shaft or the mounted output components if
all power has been disconnected.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Protective ground conductor connection

MH3

Assembling cables

 Ground the motor via a grounding screw if grounding via the flange and the protective ground conductor of the motor cable is not sufficient. Use parts with suitable corrosion protection. Note the required tightening torque and the property class of the grounding screw, see page 19.
Insulate unused wires individually.
 Note the EMC requirements for motor cables and encoder cables, page 42.
 Use equipotential bonding conductors for equipotential bonding.
Follow the procedure and note the dimensions in "Dimensions for crimping and assembling".
WARNING
IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION
� Use cables with insulated shielded jackets for analog I/O, fast I/O and communication signals.
� Ground shielded cables for analog I/O, fast I/O and communication signals at a single point. 2
� Always comply with local wiring requirements regarding grounding of cable shields.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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2. Multipoint grounding is permissible if connections are made to an equipotential ground plane dimensioned to help avoid cable shield damage in the event of power system short circuit currents.

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A
1
B
2
C

3 Installation

3

I

II III

IV

V VI

VII

4

5
Figure 12: Assembling encoder cables with M23 encoder connector
 (1) Strip the cable jacket; length as specified (see table below).  Open the shield braiding and slide it back over the outer cable
jacket.  Shorten the inner cable jacket.  (2) Shorten the wires to the specified length (see table below) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires that are not connected must be insulated at both ends.  (3) Push part (IV) and part (III) onto the cable. The cable entry contains rubber seals of various sizes for different cable diameters. Use rubber seals matching the diameter of the cable. Enclose the shield with part (IV). Snap the contacts into part (II). Open part (III) at the side and enclose part (II) as well as the rear part of the contacts with it. Slide part (II) into part (I).  (4) Slide part (IV) behind the shield braiding. Slide part (VI) over part (I).  Screw part (IV) onto part (I) all the way to the stop.

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A
1
B

BK U1

2

BK V2 BK W3

GN/YE

GY

WH
C

D

3

MH3

4

I

II

III

IV

V

5
Figure 13: Assembling motor cables with M23 motor connector
 (1) Strip the cable jacket; length as specified (see table below).  Open the shield braiding and slide it back over the outer cable
jacket.  Shorten the inner cable jacket.  (2) Shorten the wires to the specified length (see table below) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires that are not connected must be insulated at both ends.  (3) Push part (IV) and part (III) onto the cable. Snap the contacts into part (II). Open the side of part (III) and enclose the wires using this part.  (4) Slide part (III) behind the shield braiding and insert part (II) into part (I). Arrange the shield braiding as shown. Push part (I) and part (III) together and shorten the shield braiding.  Screw part (IV) onto part (I) all the way to the stop.  If your motor is equipped with a holding brake, follow the instructions in chapter "3.5.3 Holding brake connection".

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MH3 1 2 3 4 5

BK U1 BK V2 BK W3 GN/YE
GY WH
II
I

A B

C

D

3 Installation

III

IV

6
Figure 14: Assembling motor cables with M40 motor connector
 (1) Strip the cable jacket; length as specified (see table below).  Open the shield braiding and slide it back over the outer cable
jacket.  Shorten the inner cable jacket.  (2) Shorten the wires to the specified length (see table below) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires that are not connected must be insulated at both ends.  (3) Push part (IV) and part (III) onto the cable. Snap the contacts laterally into part (II).  (4) Slide part (III) behind the shield braiding and insert part (II) into part (I).  (5) Arrange the shield braiding as shown. Push part (I) and part (III) together and shorten the shield braiding.  Screw part (IV) onto part (I) all the way to the stop.  If your motor is equipped with a holding brake, follow the instructions in chapter "3.5.3 Holding brake connection".

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Dimensions for crimping and assembling

Stripping length A Stripping length B Stripping length C

Signal wires encoder 0.14 mm2 28 mm (1.1 in) 28 mm (1.1 in) -

Signal wires encoder 0.34 mm2 28 mm (1.1 in) 28 mm (1.1 in) -

Stripping length D 4.5 mm (0.18 in)

Crimping tool

SF-Z0007

Positioner type

SF-Z2002

Parameters posi- Fixed tioner

Parameters eccen- 5 tric

4.5 mm (0.18 in) SF-Z0007 SF-Z2002 Fixed
6

Signal

Power wire Power wire Power wire Power wire

wires 1 mm2 1.5 mm2

2.5 mm2

4 mm2

10 mm2

40 mm (1.57 in) -
40 mm (1.57 in) 4.5 mm (0.18 in) SF-Z0007 SF-Z0012 +2

40 mm (1.57 in) 36 mm (1.42 in) -
8 mm (0.31 in) SF-Z0008 SF-Z0012 -2

40 mm (1.57 in) 36 mm (1.42 in) -
8 mm (0.31 in) SF-Z0008 SF-Z0012 -2

40 mm (1.57 in) 36 mm (1.42 in) -
10 mm (0.39 in) SF-Z0008 SF-Z0013 -2

40 mm (1.57 in) 36 mm (1.42 in) -
10 mm (0.39 in) SF-Z0008 SF-Z0013 -2

1

4

6

6

6

Connecting the cables

Incorrect installation of the cable may destroy the insulation. Broken conductors in the cable or improperly connected connectors may be melted by arcs.
DANGER
ELECTRIC SHOCK, ARC FLASH AND FIRE CAUSED BY INCORRECT INSTALLATION OF THE CABLE
� Disconnect all power before plugging in or unplugging the connectors.
� Verify correct pin assignment of the connectors according to the specifications in this chapter before connecting the cables.
� Verify that the connectors are properly plugged in and locked before applying power.
� Avoid impermissible movements of the cable. � Avoid forces or movements of the cable at the cable entries.
Failure to follow these instructions will result in death or serious injury.

 Place the female connector of the motor cable onto the motor connector and tighten the union nut. Proceed in the same manner with the connection cable of the encoder system.
Keep the connection cables from being twisted when tightening the union nut.
 Connect the motor cable and the encoder cable to the drive according to the wiring diagram of the drive.
 Ground the shield to a large surface area. See the product manual of the drive for information on connecting the shield.
 If your motor is equipped with a holding brake, follow the instructions in chapter "3.5.3 Holding brake connection".

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3 Installation
Holding brake connection
Applying the holding brake while the motor is running will cause excessive wear and loss of the braking force.
WARNING
LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE
� Do not use the holding brake as a service brake. � Do not exceed the maximum number of brake applications and
the kinetic energy during braking of moving loads. Failure to follow these instructions can result in death, serious injury, or equipment damage.

See chapter "2.5.1 Holding brake" for technical data on braking while the load moves.
Releasing the holding brake may cause an unintended movement in the system, for example, if vertical axes are used.
WARNING
UNINTENDED MOVEMENT
� Take appropriate measures to avoid damage caused by falling or lowering loads.
� Verify that there are no persons or obstacles in the danger zone when performing a test of the holding brake.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

If the voltage is incorrect, the holding brake cannot be released which causes wear. If the voltage is higher than the specified voltage, the holding brake may be re-applied. If the voltage polarity is incorrect, the holding brake cannot be released.
WARNING
MISOPERATION OF THE HOLDING BRAKE CAUSED BY INCORRECT VOLTAGE
� Verify that the specified voltage is available at the holding brake connection.
� Use a properly rated voltage-sensing device for measuring.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Cable specifications

A motor with a holding brake requires a suitable holding brake controller which releases the brake when the power stage is enabled and locks the motor shaft when the power stage is disabled.
� Minimum wire cross section: 2 * 1.0 mm2 (AWG 16) � Maximum cable length: See product manual of the drive.

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4 Commissioning

4 Commissioning

Drive systems may perform unanticipated movements because of incorrect connection or other errors.
WARNING
UNINTENDED MOVEMENT
� Operate the motor with approved power stages only. Even if the connectors of a different power stage match, this does not imply compatibility.
� Verify proper wiring. � Only start the system if there are no persons or obstructions in
the zone of operation. � Perform the first test runs without coupled loads. � Do not touch the motor shaft or the mounted output components. � Only touch the motor shaft or the mounted output components if
all power has been disconnected.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Rotating parts may cause injuries and may catch clothing or hair. Loose parts or parts that are out of balance may be ejected.
WARNING
MOVING UNGUARDED EQUIPMENT
Verify that rotating parts cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The motor may move, tip and crash down as a result of the reaction torque.

FALLING PARTS

WARNING

Mount the motor properly secured.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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The metal surfaces of the product may exceed 100 �C (212 �F) during operation.

HOT SURFACES

WARNING

� Avoid unprotected contact with hot surfaces.
� Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
� Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Verifying correct installation

Prior to commissioning, verify correct installation.
 Verify proper mechanical installation.  Verify proper electrical installation. � Did you connect all protective ground conductors? � Did you properly connect and install all cables and connectors? � Did you tighten the cable glands properly?  Verify that the ambient conditions are met. � Does the installation meet the ambient conditions specified?  Verify the output components. � Have the installed output components been balanced and accu-
rately aligned?  Verify that the parallel key at the shaft end of the motor. � If you have a motor with a parallel key groove and parallel key, the
parallel key must not be inserted during commissioning without output component or it must be appropriately secured.  Verify the function of the holding brake. � Is the holding brake able to hold the maximum load? � Is the holding brake released prior to the start of a movement?

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5 Diagnostics and troubleshooting

5 Diagnostics and troubleshooting

5.1 Mechanical problems

Problem Excessive heat
Whistling or knocking noise Grinding noise Radial oscillation
Axial oscillation

Cause Overload Holding brake not released Heavy pollution
Rolling bearings Rotating output component grinds Poor alignment of output component Output component out of balance Shaft bent Resonance with machine bed Poor alignment of output component Damage to the output component Resonance with machine bed

Troubleshooting Reduce load Verify that the holding brake controller operates properly Clean the motor Contact service Align output component Align output component Balance output component Contact service Suppress resonance Align output component Repair/replace output component Suppress resonance

5.2 Electrical problems

Problem

Cause

Motor does not start or has dif- Overload ficulty starting
Unsuitable settings for the drive

Excessive heat Heat at the terminals or connectors

Cable damaged Overload Poor contact

Troubleshooting Reduce load
Correct drive settings
Replace damaged cables Reduce power Tighten the terminals / connectors with the specified tightening torque

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6 Accessories and spare parts

6 Accessories and spare parts

6.1 IP67 Kit

Degree of protection IP65 is a prerequisite for the use of the IP67 kit (shaft sealing ring).

Description L-shaped push-in fitting, to be bought from Festo

Order no. QSML-B-M3-4-20

6.2 Connectors

Description Connector kit motor / encoder to LXM62, 1.5 mm2, M23 Connector kit motor / encoder to LXM62, 2.5 mm2, M23 Connector kit motor / encoder to LXM62, 2.5 mm2, M40 Connector kit motor / encoder to LXM62, 4 mm2, M40 Connector kit motor / encoder to LXM62, 10 mm2, M40

Order no. VW3E6041 VW3E6042 VW3E6043 VW3E6044 VW3E6045

Tools

The tools required for cable assembly can be ordered directly from the manufacturer.
� Crimping tool for encoder connector M23: Coninvers SF-Z0007 www.coninvers.com
� Crimping tool for power connector M23/M40: Coninvers SF-Z0008 www.coninvers.com
� Crimping tools for encoder connector RJ45 10 pins: Yamaichi Y-ConTool-11, Y-ConTool-20, Y-ConTool-30 www.yamaichi.com

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6 Accessories and spare parts 6.3 Motor cables

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6.3.1 Motor cables 1.5 mm2

Description Motor cable 5 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 10 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 15 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 20 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 25 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 30 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 40 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open Motor cable 50 m, [(4 x 1.5 mm2) + 2 x (2 x 0.75 mm2)] shielded; motor end 8-pin circular connector M23, other cable end open

Order no. VW3E1143R050 VW3E1143R100 VW3E1143R150 VW3E1143R200 VW3E1143R250 VW3E1143R300 VW3E1143R400 VW3E1143R500

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6 Accessories and spare parts

6.3.2 Motor cables 2.5 mm2

Circular connector M23:

Description

Order no.

Motor cable 5 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3E1144R050 M23, other cable end open

Motor cable 10 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R100 tor M23, other cable end open

Motor cable 15 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R150 tor M23, other cable end open

Motor cable 20 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R200 tor M23, other cable end open

Motor cable 25 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R250 tor M23, other cable end open

Motor cable 30 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R300 tor M23, other cable end open

Motor cable 40 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R400 tor M23, other cable end open

Motor cable 50 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1144R500 tor M23, other cable end open

Circular connector M40:

Description

Order no.

Motor cable 5 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3E1145R050 M40, other cable end open

Motor cable 10 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R100 tor M40, other cable end open

Motor cable 15 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R150 tor M40, other cable end open

Motor cable 20 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R200 tor M40, other cable end open

Motor cable 25 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R250 tor M40, other cable end open

Motor cable 30 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R300 tor M40, other cable end open

Motor cable 40 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R400 tor M40, other cable end open

Motor cable 50 m, [(4 x 2.5 mm2) + 2 x (2 x 1 mm2)] shielded; motor end 8-pin circular connec- VW3E1145R500 tor M40, other cable end open

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Description

Order no.

Motor cable 5 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circular VW3E1153R050 connector M40, other cable end open

Motor cable 10 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R100 lar connector M40, other cable end open

Motor cable 15 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R150 lar connector M40, other cable end open

Motor cable 20 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R200 lar connector M40, other cable end open

Motor cable 25 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R250 lar connector M40, other cable end open

Motor cable 30 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R300 lar connector M40, other cable end open

Motor cable 40 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R400 lar connector M40, other cable end open

Motor cable 50 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R500 lar connector M40, other cable end open

Motor cable 75 m, [(4 x 4 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1153R750 lar connector M40, other cable end open

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Motor cables 10 mm2

6 Accessories and spare parts

Description

Order no.

Motor cable 5 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R050 lar connector M40, other cable end open

Motor cable 10 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R100 lar connector M40, other cable end open

Motor cable 15 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R150 lar connector M40, other cable end open

Motor cable 20 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R200 lar connector M40, other cable end open

Motor cable 25 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R250 lar connector M40, other cable end open

Motor cable 30 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R300 lar connector M40, other cable end open

Motor cable 40 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R400 lar connector M40, other cable end open

Motor cable 50 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R500 lar connector M40, other cable end open

Motor cable 75 m, [(4 x 10 mm2) + (2 x 1 mm2) + (2 x 1.5 mm2] shielded; motor end 8-pin circu- VW3E1154R750 lar connector M40, other cable end open

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6 Accessories and spare parts 6.4 Encoder cables

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Description Encoder cable 5 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 10 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 15 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 20 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 25 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 30 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 40 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45 Encoder cable 50 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular connector M23, device end 10-pin connector RJ45

Order no. VW3E2094R050 VW3E2094R100 VW3E2094R150 VW3E2094R200 VW3E2094R250 VW3E2094R300 VW3E2094R400 VW3E2094R500

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7 Service, maintenance and disposal

7 Service, maintenance and disposal

7.1 Service address
If you have any questions please contact your sales office. Your sales office staff will be happy to give you the name of a customer service office in your area.
http://www.schneider-electric.com
Schneider Electric Automation GmbH Schneiderplatz 1 97828 Marktheidenfeld Germany

7.2 Maintenance

Connections and fastening Lubricating the shaft sealing ring
Cleaning

Repairs may only be made by the manufacturer. No warranty or liability is accepted for repairs made by unauthorized persons.
Repairs cannot be made with the device installed.
Include the following points in the maintenance plan of your machine.
 Inspect all connection cables and connectors regularly for damage. Replace damaged cables immediately.
 Verify that all output elements are firmly seated.  Tighten all mechanical and electrical threaded connections to the
specified torque.
In the case of motors with shaft sealing ring, lubricant must be applied to the space between the sealing lip of the shaft sealing ring and the shaft with a suitable non-metallic tool. If the shaft sealing rings are allowed to run dry, the service life of the shaft sealing rings will be significantly reduced.
If the permissible ambient conditions are not respected, external substances from the environment may penetrate the product and cause unintended movement or equipment damage.
WARNING
UNINTENDED MOVEMENT
� Verify that the ambient conditions are respected. � Do not allow seals to run dry. � Keep liquids from getting to the shaft bushing (for example, in
mounting position IM V3). � Do not expose the shaft sealing rings and cable entries of the
motor to the direct spray of a pressure washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Inspecting/braking in the holding brake

Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may excessively increase the temperature. Motors are not suitable for cleaning with a pressure washer. The high pressure may force water into the motor. When using solvents or cleaning agents, verify that the cables, cable entry seals, O-rings and motor paint are not damaged.
Occasional braking while the load moves helps to maintain the holding torque of the holding brake. If the brake does not work mechanically for an extended period of time, parts of the holding brake may corrode. Corrosion reduces the holding torque.

Replacing the rolling bearing

The holding brake is factory-broken in. If the holding brake is not used for an extended period of time, parts of the holding brake may corrode. If the holding brake does not have the holding torque indicated in the technical data, it must be broken in again.
 The motor is dismounted. The holding brake is applied.  Measure the holding torque of the holding brake using a torque
wrench.
 Compare the value to the specified holding torque of the holding brake when it was delivered. See chapter "2.5.1 Holding brake".
 If the holding torque of the holding brake considerably differs from the specified values, manually rotate the motor shaft by 25 rotations in both directions.
 Repeat the process. Contact your sales office if you cannot restore the original holding torque by repeating the process 3 times.
When the rolling bearing is replaced, the motor is partially demagnetized and loses power.

DAMAGE TO MOTOR

NOTICE

Do not replace the rolling bearing.

Failure to follow these instructions can result in equipment damage.

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7 Service, maintenance and disposal

If you replace the motor, the absolute position of the encoder changes so that it is no longer valid.
WARNING
UNINTENDED MOVEMENT DUE TO CHANGED ABSOLUTE POSITION
Set the new absolute position of the encoder after having replaced the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

 Switch off all supply voltages. Verify that no voltages are present.  Label all connections and uninstall the product.  Note the identification number and the serial number shown on the
product nameplate for later identification.
 Install the new product as per chapter "3 Installation".  Commission the product as per chapter "4 Commissioning".

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Shipping Storage
Disposal

Note the ambient conditions in chapter "2.1 General characteristics".
The product must be protected against shocks during transportation. If possible, use the original packaging for shipping.
Protect the product from dust and dirt.
The storage time is primarily limited by the service life of the lubricants in the bearings; do not store the product for more than 36 months. It is recommended to periodically operate the motor. Long storage periods may reduce the holding torque of the holding brake. See "Inspecting/braking in the holding brake".
The product consists of various materials that can be recycled. Dispose of the product in accordance with local regulations.
Visit http://www.schneider-electric.com for information and documents on environmental protection as per ISO 14025 such as:
� EoLi (Product End-of-Life Instructions) � PEP (Product Environmental Profile)

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Glossary

Glossary

Units and conversion tables

Length

The value in the specified unit (left column) is calculated for the desired unit (top row) with the formula (in the field).
Example: conversion of 5 meters (m) to yards (yd) 5 m / 0.9144 = 5.468 yd

in

in

-

ft

* 12

yd

* 36

m

/ 0.0254

cm

/ 2.54

mm

/ 25.4

Mass

ft / 12 * 3 / 0.30479 / 30.479 / 304.79

yd / 36 / 3 / 0.9144 / 91.44 / 914.4

m * 0.0254 * 0.30479 * 0.9144 / 100 / 1000

cm * 2.54 * 30.479 * 91.44 * 100 / 10

mm * 25.4 * 304.79 * 914.4 * 1000 * 10 -

lb oz slug kg g

lb / 16 / 0.03108095 / 0.45359237 / 453.59237
Force

oz * 16 / 1.942559*10-3 / 0.02834952 / 28.34952

slug * 0.03108095 * 1.942559*10-3 / 14.5939 / 14593.9

kg * 0.4535924 * 0.02834952 * 14.5939 / 1000

g * 453.5924 * 28.34952 * 14593.9 * 1000 -

lb

lb

-

oz

/ 16

p

/ 453.55358

N

/ 4.448222

Power

oz * 16 / 28.349524 / 0.27801

p * 453.55358 * 28.349524 / 9.807*10-3

N * 4.448222 * 0.27801 * 9.807*10-3 -

HP

HP

-

W

/ 746

W * 746 -

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min-1 (RPM)

min-1 (RPM) -

rad/s

* 30 / 

deg./s

/ 6

Torque

rad/s *  / 30 / 57.295

deg./s * 6 * 57.295 -

lbin lbft ozin Nm
kpm kpcm dynecm

lbin * 12 / 16 / 0.112985 / 0.011521 / 1.1521 / 1.129*106

lbft / 12 / 192 / 1.355822 / 0.138255 / 13.8255 / 13.558*106

ozin * 16 * 192 / 7.0616*10-3 / 720.07*10-6 / 72.007*10-3 / 70615.5

Nm * 0.112985 * 1.355822 * 7.0616*10-3 / 0.101972 / 10.1972 / 10*106

kpm * 0.011521 * 0.138255 * 720.07*10-6 * 0.101972 / 100 / 98.066*106

kpcm * 1.1521 * 13.8255 * 72.007*10-3 * 10.1972 * 100 / 0.9806*106

dynecm * 1.129*106 * 13.558*106 * 70615.5 * 10*106 * 98.066*106 * 0.9806*106 -

Moment of inertia

lbin2 lbft2 kgm2 kgcm2 kpcms2 ozin2

lbin2 * 144 * 3417.16 * 0.341716 * 335.109 / 16

lbft2 / 144 / 0.04214 / 421.4 / 0.429711 / 2304

Temperature

kgm2 / 3417.16 * 0.04214 / 10*103 / 10.1972 / 54674

kgcm2 / 0.341716 * 421.4 * 10*103 * 980.665 / 5.46

kpcms2 / 335.109 * 0.429711 * 10.1972 / 980.665 / 5361.74

ozin2 * 16 * 2304 * 54674 * 5.46 * 5361.74 -

�F

�F

-

�C

�C * 9/5 + 32

K

(K - 273.15) * 9/5 + 32

�C (�F - 32) * 5/9 K - 273.15

Conductor cross section

K (�F - 32) * 5/9 + 273.15 �C + 273.15 -

AWG mm2

1

2

3

4

5

6

7

8

9

10

11

12

13

42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6

AWG mm2

14

15

16

17

18

19

20

21

22

23

24

25

26

2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13

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Terms and Abbreviations

Glossary

Axial forces Centering collar
DOM
Degree of protection
Drive system EMC
Encoder
Error
Error class Fault
Fault Reset
Length PELV
Radial forces Size
Warning

See chapter " Standards and terminology" for information on the pertinent standards on which many terms are based. Some terms and abbreviations may have specific meanings with regard to the standards.
Tension or compression forces acting longitudinally on the shaft
Centering device at the motor flange that allows for accurate motor mounting.
Date of manufacturing: The nameplate of the product shows the date of manufacture in the format DD.MM.YY or in the format DD.MM.YYYY. For example: 31.12.11 corresponds to December 31, 2011 31.12.2011 corresponds to December 31, 2011
The degree of protection is a standardized specification for electrical equipment that describes the protection against the ingress of foreign objects and water (for example: IP 20).
System consisting of controller, drive and motor.
Electromagnetic compatibility
Sensor that converts a measured distance or angle into an electrical signal. This signal is evaluated by the drive to determine the actual position of a shaft (rotor) or a driving unit.
Discrepancy between a detected (computed, measured or signaled) value or condition and the specified or theoretically correct value or condition.
Classification of errors into groups. The different error classes allow for specific responses to errors, for example by severity.
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is triggered, depending on the error class. A "Fault Reset" is required to exit this operating state after the cause of the detected error has been removed. Further information can be found in the pertinent standards such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
A function used to restore the drive to an operational state after a detected error is cleared by removing the cause of the error so that the error is no longer active.
In the type code, the length is defined in terms of the number of stacks.
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
Forces that act radially on the shaft
In the type code, the size is defined in terms of the flange size.
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that was detected by a monitoring function. A warning does not cause a transition of the operating state.

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Glossary

82

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MH3
Table of figures
1) Nameplate 2) Dimensions MH3070 3) Dimensions MH3100 4) Dimensions MH3140 5) Dimensions MH3190 6) Shaft load 7) MH3190 rear side of motor 8) Connection overview 9) Pin assignment motor connection M23 10) Pin assignment motor connection M40 11) Pin assignment encoder connector 12) Assembling encoder cables with M23 encoder connector 13) Assembling motor cables with M23 motor connector 14) Assembling motor cables with M40 motor connector

Table of figures
15 27 28 29 30 32 50 53 54 55 56 59 60 61

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83

Table of figures

MH3

0198441114042, V1.00, 07.2014

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Servo motor

MH3
Index

Index

A

Abbreviations

81

Accessories and spare parts

69

Approved drives

19

C

Cable assembly

Power

58

Cable specifications

46

Holding brake

63

Certifications

36

Changing the motor

77

Commissioning

65

Connecting the motor cable

62

Connection

Holding brake

63

Motor

57

Power

57

Connector

Installation

53

Connector assignments

53

D

Degree of protection

18

Diagnostics

67

dimensional drawing, see dimensions

Dimensions

27

Disposal

75, 78

DOM

81

Servo motor

E

EMC

41

Motor cable and encoder cable 42

Encoder

35

Connection

57

Multiturn

35, 35, 36

Singleturn

36

Encoder cable

EMC requirements

42

Environmental conditions

Operation

18

Equipotential bonding conductors

43

F

Force for pressing on

31

G

General characteristics

17

Glossary

79

H

Hazard categories

5

Holding brake

34

Connection

63

I

Installation

39

Intended use

6

Introduction

13

M

Maintenance

75

85

0198441114042, V1.00, 07.2014

Index

Manuals

Source

11

Maximum force during pressing on

31

Motor

Connection

57

Motor cable

Assembly

58

EMC requirements

42

motor connection CN1

54, 55

Motor-specific data

20

Mounting position

49

Multiturn

35, 35, 36

N

Name plate

15

O

Options

34

Overview

Procedure for electrical installation 41

P

PELV power supply UL Power
Connection Power connection CN1 Pressing on
Maximum force Property class
Screws
Q

36 57 54, 55 31 19

Qualification of personnel

6

S
Safety Information Sealing air Service Service address Shaft sealing ring Shaft-specific data Shipping SinCos Multiturn SinCos Singleturn Singleturn Source
Manuals Storage T
Technical data Terms Tightening torques
Screws Troubleshooting Type code U
UL, conditions for PELV power supply Wiring
Units and conversion tables W
Wiring UL

MH3
5 52 75 75 18 31 78 35, 35, 36 36 36
11 78
17 81
19 67 16
36 36 79
36

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