Apr 17, 2020 · 48V Speed-Torque Curve (from Step 1). –. √. √. √. √. –. √. –. √. √. 70V ... SureServo Motor Dimensions -1000W-3000W Medium Inertia.
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Stepper Systems
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Complete SureStep system in 4 components: Power Supply, Stepper Drive, Motor Extension Cable, Motor. Standard Drives (pulse and direction input; DIP-switch configuration) and Advanced Drives (communication/analog control and setup) are available.
Complete SureStep system in 2 components: Power Supply and Integrated Stepper Motor/Drive. Standard Motor/Drives (pulse and direction input; DIP-switch configuration) and Advanced Motor/Drives (communication/analog control and setup) are available.
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Stepping System Overview
High-performance microstepping drives with high-torque stepping motors
SureStep stepping systems provide simple and accurate control of position and speed. Pulses (or "step" and "direction" signals) from an AutomationDirect PLC or other indexer and motion controller are "translated" by the microstepping drive into precise movement of the stepping motor shaft. The SureStep stepping motors use 2-phase technology with 200 full steps per revolution or 1.8° per full step. Older type stepping motor drives, which operate stepping motors in full step mode, can result in stalling or lost motion due to potential problems with low speed mechanical vibration (usually between 100 to 200 RPM). To minimize this vibration problem, the SureStep microstepping drives use advanced microstepping technology to smooth the motor motion and stepping response. The SureStep family has options for open loop control (no encoder), position monitoring (external encoder feedback), and inclusive position verfication (integrated motor/drives with internal encoder). Inclusive position verification provides for stall prevention and detection along with position completion after a temporary stall.
SureStep stepper drives support a wide range of selectable microstep resolutions, from 200 steps per revolution (full step) to 51,200 (full step ÷ 256) steps per revolution, depending on model.
The advanced drives can operate with traditional high-speed inputs, but can also be commanded via 05V analog input. They have an internal indexer that can accomplish point-topoint moves controlled via ASCII communication.
FREE configuration software!
SureMotion Pro software is available that makes setting parameters a snap for the advanced drives and advanced integrated motor/drives! SureMotion Pro replaces SureStep Pro configuration software. Download free from our website:
http://support.automationdirect.com/products/suremotion.html
Standards and Agency Approvals
How fast can my system go?
Maximum Potential Speed Chart (rpm) *
PLC
SureStep Drive Steps/Rev Selection **
Model
Max Output (kHz)
400 Steps/Rev
1000 Steps/Rev
2000 Steps/Rev
10,000 Steps/Rev
DL05, DL105 7
1,050
420
210
42
DL06
10
1,500
600
300
60
H0/H2/H4/T1H -CTRIO
25
>2,500***
1,500
750
150
H2-CTRIO2 250
>2,500***
1,500
P2-HSO
1000
>2,500***
P3-HSO
1000
>2,500***
BRX
250
>2,500***
1,500
* These speeds are theoretical maximums. See torque curves of specific
motors for their rpm limits.
** Full step (200 steps/rev) will allow higher top speed. Full stepping, however, can create vibration at low speed.
*** Typical stepper systems do not run faster than 2500 rpm.
Stepping Motor RPM = (A÷B) x (60 seconds/minute)
Where: A = PLC output frequency (pulses per second) B = microstepping resolution selection (steps/revolution)
Maximum RPM =
Steps/Sec A
Steps/Rev B
Sec/Min
Example 1: 1,500 =
÷ 10,000
400
x
60
DL06 with 10 kHz Built-in Pulse Output
Example 2: 3,750 =
÷ 25,000
400
x
60
Hx-CTRIO with 25 kHz Pulse Output
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Stepping System Overview
Two or Four components to make a complete system
Choose an integrated motor/drive and power supply
Integrated Motor/Drives
OR . . . Choose a separate drive, motor, motor extension cable and power supply
Stepping System : Head to Head
AutomationDirect Competition
Hey - I can do the math! - AutomationDirect
TM
A complete 2-axis SureStep Stepping System for less than just the competition's stepping drives.
SureStepTM NEMA 23
System
Ours includes:
· Two Microstepping
Drives
(STP-DRV-6575)
$426 · Two Stepper Motors
Complete
(STP-MTR-23079)
2 Axis System · One Power Supply
(STP-PWR-3204)
Parker
E-DC
· Two Extension Cables (STP-EXT-020)
$798
for 2 drives
All prices are U.S. published prices. AutomationDirect prices as of August 2018 Price List. Parker prices are from http://buy. compumotor.com 8/13/2018.
120/240 5 VDC 35 VDC VAC
AC Power
Step Motor Power Supply
GND L2 L1
+
+
Cable Color Code Term Wire Pin # A+ Red 1
A White 2 B+ Green 3 B Black 4
Microstepping Drive
0 VDC +5 VDC
VDC+ VDC A+ A B+ B
EN EN+ DIR DIR+ STEP STEP+
POWER
4
3
2
1
Front View
Connector
Extension Cable
12" Motor Cable with Connector
PLC - Sinking Outputs PLC: BRX
1C 3 Out (Dir.)
2 Out (Pulse) C0
Step Motor
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Stepping System Overview
NEMA frame stepping motors
The SureStep stepping family has a wide variety of high-torque motors with an "E" in their part number include an encoder
motors to handle a wide range of automation applications for position feedback. The MTRAC motors are designed to
such as woodworking, assembly, and test machines. The work with 115 or 230 VAC powered drives and can withstand
motors are available in both single-shaft and dual-shaft high voltages. This allows higher torque, especially at higher
configurations, with or without an encoder. Our square frame or "high-torque" style stepping motors are the latest in bipolar technology, resulting in very high torque to volume ratios. We have NEMA 14, 17, 23, and 34 size motors with holding torque ranging from 8 to 1841 oz·in. Wash down "W" motors
speeds.
Holding Torque (oz·in) 1300 1200
Low Voltage Higher Torque Motors (MTRH)
(IP65) are also available. Optional 6, 10, or 20-foot extension
1100
cables with locking connectors are available to interface any
1000
of the stepping motors to the microstepping drive, except
900
STP-MTRAC-x motors. The MTRAC motors have an integrated 800
10-foot pigtail cable. The extension cables can be easily cut
to length, if desired. Integrated motor/drives and separate
700
Holding Torque (oz·in) 500
600
Low Voltage High Torque Motors (MTR) 500
400
400
300
300
200
200
100
100
0
NEMA 17
NEMA 17
NEMA 17
NEMA 23
NEMA 23
NEMA 34
MTR-17040x MTR-17048x MTR-17060x MTR-23055x MTR-23079x MTR-34066x
0
NEMA 23
NEMA 34
NEMA 34
NEMA 34
MTRH-23079x MTRH-34066x MTRH-34097x MTRH-34127x
Holding Torque (oz·in)
Integrated Motors/Drives (MTRD)
Note that the integrated/motor drive systems have a 500
lower maximum torque due to heat constraints with the 400
drive connected to the motor. For solutions requiring 300 the highest torque, use the systems with our NEMA MTRH (low voltage, higher torque) or MTRAC (high 200
voltage, high torque) motors.
100
Holding Torque (oz·in) 1900
0
NEMA 17
NEMA 17
NEMA 23
NEMA 23
NEMA 24
High Voltage
MTRD-17030x MTRD-17038x MTRD-23042x MTRD-23065x MTRD-24075x
High Torque Motors (MTRAC)
1800
1700
Low Voltage
1600
Low Torque Motors (MTR)
1500
Holding Torque (oz·in)
1400
50
1300
1200
40
1100
30
1000
900
20
800
10
700
600
0
NEMA 14
NEMA 14
500
MTR-14026x
MTR-14034x
400
300
200
100
0
NEMA 23
NEMA 23
NEMA 23
NEMA 34
NEMA 34
NEMA 34
MTRAC-23044x MTRAC-23055x MTRAC-23078x MTRAC-34075x MTRAC-34115x MTRAC-34156x
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Stepping System Overview
High-performance microstepping drives
SureStep microstepping drives
(STP-DRV-4035,-4830,-4845,-6575, & STP-MTRD-x)
· Standard high-speed pulse input (pulse and direction) ·On-board or removable screw terminals for easy hook-up ·Optically-isolated inputs ready for +5VDC logic from
AutomationDirect PLCs, or 524 VDC (depending on model) · No software or add-on resistors required for drive
configuration; dipswitch and/or rotary-dial setup · Dipswitch used for built-in self-test, microstep resolution
selection, current level selection, and optional idle current reduction. · Optional external encoder feedback for integrated models
SureStep advanced microstepping drives
(STP-DRV-4850, STP-DRV-80100, & STP-MTRD-xR) All the features of the standard high-performance drive, plus:
· Software configurable · 200 - 51,200 microsteps (software selectable) · High-speed pulse input
(Quadrature, cw/ccw, pulse/direction) · Analog velocity mode (0-5v or potentiometer) · Internal indexer (point-to-point moves via ASCII command) · AB quadrature/encoder following for all advanced models · Advanced "E" integrated models contain a built-in encoder
(encoder is not accessible and not available for signaling outside the drive)
SureStep high bus voltage microstepping drives
(STP-DRVAC-24025)
·A uto-setup measures motor parameters and configures motor current control and anti-resonance gain settings ·Uses universal AC input 90 to 240 VAC, AC input voltage must be selected by switch ·Switch selectable microstep resolution, 16 settings from 200 to 25600 steps/rev ·Switch configurable running current, anti-resonance, input signal filter, step smoothing filter, and self test ·Motor selection via 16-bit rotary switch
Power supplies
· SureStep linear power supplies, 32V @ 4A, 48V @ 5A, 48V @ 10A, 70V @ 5A
· Input and output fuses included on power supplies · Includes 5 VDC Logic supply for all low voltage signals · Switching power supplies also available (12V, 24V, 48V)
tMNC-5 Motion Control
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Choose your SureStep System
1. Choose a motor
Determine the torque and speed required by your application. Then look at the motor speed-torque curves in the Motors and Standard Integrated and Advanced Integrated sections of this catalog chapter. Choose a standalone or integrated motor that can run your application with plenty of speed and torque reserve (most stepper systems should have a 100% safety margin for torque). If encoder feedback is desired, be sure to choose an "E" model motor. If an IP65 rating is desired, choose a "W" motor. [If you chose an Integrated motor/drive, you can skip to "Choose a Power Supply". If you chose an STP-MTRAC motor, you are done. The MTRAC motors use the STP-DRVAC-24025 drive, have no motor extension cable (10' leads on the motor), and require no power supply (the drive uses AC input power).]
NEMA 17, 23 and 24 integrated motor/drives
NEMA 14, 17, 23 and 34 mounting flanges
Variety of bipolar step motors to cover a wide range of applications
Holding torque ranges from 8 to 1841 oz·in
Single-shaft, Dual-shaft, IP65, high bus voltage, and encodermounted models available
1-ft cable with locking connector on the end (MTRAC motors have 10' leads)
Square frame style produces high torque and achieves best torque-to-volume ratio
2. Choose a motor extension cable
[If you chose an Integrated motor/drive in Step 1, skip to "Choose a Power Supply", an extension cable is not required.]
Our 6-, 10-, and 20-ft motor extension cables have a locking connector that mates up to the motor cable. The extension cables allow you to quickly connect the motor to the drive without having to splice wires or cut any cables. All STP-MTRAC-x motors have integrated 10-foot cables and don't need an extension cable.
If you chose an STP-MTR-xxxx motor, select an STP-EXT-0xx cable.
If you chose an STP-MTRL-xxxx motor, select an STP-EXTL-0xx cable.
If you chose an STP-MTRH-xxxx motor, select an STP-EXTH-0xx cable (The "H" motors and cable can handle higher motor current).
If you chose an STP-MTR-xxxxW motor, select an STP-EXTW-0xx cable.
If you chose an STP-MTRH-xxxxW motor, select an STP-EXTHW-0xx cable.
If you chose an STP-MTRAC-xxxx motor, no cable is required.
20-foot extension cable with locking connector
tMNC-6 Motion Control
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Choose your SureStep System
3. Choose a drive
[If you chose an Integrated motor/drive in Step 1, skip to "Choose a Power Supply" . . . you have already chosen your drive. If you chose STP-MTRAC, you are done - the STP-MTRAC motors use the STP-MTRAC-24025 drive and don't require an extension cable or power supply.]
The chart below is a quick selection guide. For a full list of features, check out the Technical Info later in this chapter. The requirements for what you will need from a drive are determined by your applications. Deciding whether you plan to operate the drive via high speed pulses, analog control, encoder following, or communication commands is an important factor. The voltage supplied to the drive as determined by the speed torque curves is another important factor to consider when choosing a drive. If you need to select a drive based on RMS step motor phase current, please see the next page.
· Standard and Advanced Drives and Integrated Motor/Drives can accept high speed pulse input control.
· Advanced Drives and some Integrated Motor/Drives can also accept serial communication control.
· STP-MTRAC and STP-DRVAC motors and drives are designed for use with high voltages. These components are not designed to work at low voltages (12V, 32V, 48V, 70V).
STP-DRV Series STP-MTRD Series
What you need
STP- STPDRV- DRV4035 4845
STPDRV4850
STPDRV6575
STP- STP- STP- STP- STP- STPDRV- MTRD- MTRD- MTRD- MTRD- MTRD80100 17x(E) 23x(E) 17xR(E) 23xR(E) 24xRV(E)
12V Speed-Torque Curve (from Step 1)
32V Speed-Torque Curve (from Step 1)
48V Speed-Torque Curve (from Step 1)
70V Speed-Torque Curve (from Step 1)
More than 3.5A/motor phase
More than 5A/motor phase ("H" motors)
Supply voltage
12-32 24-48 24-48 24-65 24-80 12-48 12-70
Digital Input Voltage
5V (12V*, 24V*)
5-24V
5V (12V*, 24V*)
5-24V
5V (12V*, 24V*)
5-24V
5-24V
Internal Indexing (Drive can move from
Point A to Point B with a serial
communication command)
12-48 5-24V
12-70 5-24V
12-70 5-24V
High speed pulse input
Analog Velocity Input
Position Verification (internal encoder)
E models E models E models
only
only
only
External encoder
E models E models
only
only
RS-232 communication (ASCII)
RS-485 communication (ASCII)
Variable I/O (I/O can be either a digital input or digital output)
* External dropping resistor required for 12V and 24V I/O use. See Product Data Sheet for wiring details and resistor values.
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Choose your SureStep System
3a. Using RMS Step Motor Phase Current to Select an Appropriate Stepper Drive Rated in Peak Phase Current
(Drive Amps)peak = 1.2 x (Motor Amps)RMS
Generic stepper drives usually have output current specified in peak phase current while stepper motors will have their phase current specified in RMS phase current. This can cause sub-optimal drive to motor pairing unless this is understood. There is no need to understand this difference if you are selecting a system that uses the SureStep drives that are tuned for specific SureStep motors. These drives will have a rotary switch setting (STP-DRV-6575 and STP-MTRAC-24025) or a motor selection in the SureMotion Pro software (STP-DRV-4850 and STP-DRV-80100). These drives when properly paired with
a SureStep motor will output 1.2 times the motor rated phase current.
When choosing a drive that only has current selections instead of motor specific selections you will want to select a peak current that is 1.2 times the motor's listed RMS current. The true peak drive current value would be 1.4 times the RMS motor value but this amount of current will cause a lot of motor heating and the torque at higher speeds will actually suffer with due to higher back electro-magnetic force caused by the inductive field of the coils changing polarity quickly.
Example of a SureStep matched stepper system
To use an STP-MTR-23055 motor with a STP-DRV-6575 drive, the drive's rotary switch should be positioned to selection 9 (STP-MTR-23055x). The STP-MTR-23055 has a phase current of 2.8 A (RMS), so the drive will actually output 1.2 x 2.8 A (RMS) = 3.36 A (peak). You do not need to calculate peak or RMS current with a pre-configured SureStep motor and drive system.
Example of an adjustable current stepper drive
To use an STP-MTR-23055 motor with a STP-DRV-4845 drive, you should calculate the correct phase current setting for the drive. The motor phase current is 2.8 A (RMS).
· If you do not understand peak vs RMS current, you would select phase current position #8, the 2.8 A selection on the drive (blue box). This setting will work (and the motor will run very cool) but will provide slightly less than the motor's rated torque.
· If a true peak current value is selected (1.4 x 2.8 A = 3.92 A) then the rotary switch selection would be set to the C position (red box). This will cause excessive motor heating and a lack of performance at higher speeds.
· The optimal phase current selection for stepper motors is 1.2 times the motor RMS phase current (1.2 x 2.8 A (RMS) = 3.36 A (peak)). This will be the rotary switch selection A (green box)
Matched stepper system Matching an adjustable stepper drive with any step motor
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Choose your SureStep System
4. Choose a power supply
Since all low voltage SureStep (non-integrated) motors can operate at 32V, 48V, and 70V, the selection of a power supply is dependent on the selected speed-torque curve of the motor and on the selection of drive. If using an integrated motor/ drive, then the power supply is dictated by the specifications of the integrated product. If using an STP-MTRAC drive, then no DC power supply is needed since the drive is powered directly from 115 to 230 VAC. Choose a power supply that
Permissible Drive/Power Supply Combinations
matches the desired speed-torque curve and stays within the voltage limit of the selected drive. Each SureStep linear power supply has incoming AC and outgoing DC fusing. The linear supplies have an electronic overload protected 5V supply for all your logic needs. Stepper applications without large fluctuations in load, without aggressive deceleration, and without regeneration (where the load pushes the motor) can often use a switching power supply instead.
DC Powered Drive
STPPWR3204
Linear Power Supply
STPPWR4805
STPPWR4810
STPPWR7005
Switching Power Supply
PSB12-xxxS PSB24-xxxS PSB48-xxxS
STP-DRV-4035
12-32 VDC input (42V max)
STP-DRV-4830
12-48 VDC input (53V max)
STP-DRV-4845
24-48 VDC input (60V max)
STP-DRV-4850
24-48 VDC input (53V max)
STP-DRV-6575
24-65 VDC input (85V max)
STP-DRV-80100
24-80 VDC input (88V max)
STP-MTRD-17
12-48 VDC input (55V max)
STP-MTRD-23, -24
12-70 VDC input (75V max)
Supply current calculation
For systems that use multiple steppers and only one power sup- For systems that use multiple steppers and only one power
ply, the power supply current must be at least the sum of 2/3rds supply, the power supply current must be at least the sum of
of the combined motor currents:
2/3rds of the combined motor currents:
I(ps) 2/3 x (I_motor1 + I_motor2 + I_motor 3 + . . .)
I(ps) 0.66 x (I_motor1 + I_motor2 + I_motor 3 + . . .)
Linear Power Supply
Switching Power Supply
120 or 240 VAC, 50/60 Hz power input (switch selectable) 32V, 48V and 70V linear supplies Power ON LEDs
Screw terminal AC input and DC output connections
85264 VAC (DC input range 120375 VDC)
Rugged plastic or
aluminum housings with integral 35mm DIN rail mounting adapters
Adjustable output voltage
Unregulated linear supplies perfect for stepper systems
Input and output fusing included
5 VDC ±5% at 500 mA regulated logic power
Output voltage status LED
DC Output Overload and Short-Circuit Protected
Note: For detailed information on the switching power supplies, please see: https://cdn.automationdirect.com/static/specs/rhinopsbc1d2.pdf
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Stepping System Components
SureStep® System
Single-shaft, Dualshaft, or Encoder
+
+
+
SureStep Step Motor Power Supply
or
Standard or Advanced Microstepping Drive
+
Extension Cable Connectorized Step Motor
or
+
SureStep Step Motor Power Supply
Standard or Advanced Integrated Motor/Drive
Standard AC Microstepping Drive + High-voltage Step Motor
SureStep stepping family includes:
· L inear step motor power supplies · DIP-switch configurable microstepping drives · S oftware-configurable advanced microstepping drives · M otor extension cables · N EMA 14, 17, 23, and 34 frame size step motors in single shaft, dualshaft, IP65, high bus voltage, or encoder mounted configurations · N EMA 17, 23, and 24 frame size integrated motor/drives · V ariety of step motor accessories including encoders, control cables, and connector kits · S ureStep PC adapter, USB to RS-485 · S ureMotion Pro software for advanced drive and integrated motor/ drive systems
Motor features
· L ow voltage, high torque, 2-phase, bipolar, 1.8° per step, 4-lead · H igh voltage, high torque, 2-phase, bipolar, 1.8° per step, 8-lead · A vailable in single-shaft and dual-shaft models · C onnectorized pigtails or integrated 10' cable (STP-MTRAC only) · O ptional encoder feedback (STP-MTR-xxxxE) · IP65 versions available (STP-MTR-xxxxW) · H igh bus voltage versions available (STP-MTRAC-xxxx) · W ide variety of NEMA 14 , 17, 23, and 34 motors
Power supply features
· L inear, unregulated DC power supplies · 1 20/240 VAC selectable input · 3 2V, 48V, 70V DC output models available · A ll linear models have additional 5VDC, 500mA regulated logic supply · F using included for both incoming AC and outgoing DC · 5 V supply has electronic overload protection NOTE: If a switching power supply is desired, we recommend the PSB12-xxxS, PSB24-xxxS, or PSB48-xxxS series.
Standard stepper drive features
(STP-DRV-4035, -4830, -4845, -6575, STP-MTRD-x, STP-DRVAC-24025)
· Low cost, digital step motor driver in compact package · Operates from Step and Direction signals, or Step CW and Step CCW (jumper selectable). · Fault output and Enable input · Optically isolated I/O · Digital filters prevent position error from electrical noise on command signals; jumper selectable: 150 kHz or 2MHz · Rotary or DIP switch easily selects from many popular motors · Electronic damping and anti-resonance · Automatic idle current reduction to reduce heat when motor is not moving; switch selectable: 50% or 90% of running current · Switch-selectable step resolution: 20025,600 steps per revolution depending on drive · Switch-selectable microstep emulation provides smoother, more reliable motion in full- and half-step modes · Automatic self test (switch selectable) · Optional external encoder feedback (integrated models) · Operates from a 2465 VDC or 1240 VDC power supply, depending upon model. STP-DRVAC drive operates off AC voltage. · Running current from 0.357.5A
Advanced stepper drive features
(STP-DRV-4850, STP-DRV-80100, STP-MTRD-xR, & STP-MTRDxRE)
· Max 5A, 48V and max 10A, 80V models available
· Software configurable
· Programmable microsteps
· Internal indexer (via ASCII commands)
· Self test feature
· Idle current reduction
· Anti-resonance
· Torque ripple smoothing
· Step, analog, and serial communication inputs
· Serial communications allow point-to-point positioning
· AB quadrature/encoder following (integrated models)
· Optional internal encoder feedback (integrated models)
· RS-485 communications (integrated models)
· Four 5 to 24 volt digital "Variable I/O" points (NEMA 24 integrated models)
· Controllable via streaming SCL commands
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Stepping System Components
SureStep Power Supply / DC Input Drive Compatibility
Drive(1)(2)
Recommended Linear Power Supply(1)(2)(5)
SureStep DC Input Drive / Motor Compatibility(3)
Motor(1)(2)
Recommended Drive(1)
Model #
STP-PWR STP-PWR STP-PWR STP-PWR
-3204
-4805
-4810
-7005
STP-DRV-4035
No
No
No
STP-DRV-4830
No
STP-DRV-4845
No
STP-DRV-4850
No
STP-DRV-6575
No
STP-DRV-80100
STP-MTRD-17(4)
No
STP-MTRD-23(4)
STP-MTRD-24(4)
1) D o NOT use a power supply that exceeds the drive's input voltage range. If using a linear power supply, ensure that the unloaded voltage does not float above the drive's maximum input range.
2) F or best performance, use the lowest voltage power supply that supplies the required speed and torque.
3) A n unloaded STP-PWR-7005 can float above the allowable input voltages of some drives if it is fed with a high AC input voltage (greater than 120VAC).
4) Integrated motor/drives are included here because they include a drive as well as a motor.
5) STP-DRVAC-x drives are AC powered and cannot be powered by DC power supplies.
Rated Amps Extension Cable(2) STP-DRV-4035(1) STP-DRV-4830 STP-DRV-4845 STP-DRV-4850(1) STP-DRV-6575(1) STP-DRV-80100(1)
Model # (1)(2)
STP-MTRL-14026(x) 0.35 STP-
STP-MTRL-14034(x)
0.8
EXTL0xx
STP-MTR-17040(x) 1.7
STP-MTR-17048(x) 2.0
STP-MTR-17060(x) STP-MTR-23055(x)
2.0 STPEXT-
2.8 0xx
STP-MTR-23079(x) 2.8
STP-MTR-34066(x) 2.8
STP-MTRH-23079(x) 5.6
STP-MTRH-34066(x) STP-MTRH-34097(x)
6.3 6.3
STPEXTH-
0xx
STP-MTRH-34127(x) 6.3
1) The combinations above will perform according to the published speed/torque
curves. Using a motor with a current rating higher than the drive's output rating
will proportionally limit the motor torque.
SureStep Power Supply / DC Input Drive Compatibility
Drive(1)(2) Recommended Switching Power Supply(1)(2)(4)
Model #
PSB12-xxxS PSB24-xxxS PSB48-xxxS
STP-DRV-4035
No
STP-DRV-4830
STP-DRV-4845
No
STP-DRV-4850
No
STP-DRV-6575
No
STP-DRV-80100
No
STP-MTRD-17(3)
STP-MTRD-23(3)
STP-MTRD-24(3)
1) Do NOT use a power supply that exceeds the drive's input voltage range.
2) For best performance, use the lowest voltage power supply that supplies the required speed and torque.
3) Integrated motor/drives are included here because they include a drive as well as a motor.
4) STP-DRVAC-x drives are AC powered and cannot be powered by DC power supplies.
2) M TR motors have connectors compatible with the EXT extension cables. MTRL motors have connectors compatible with the EXTL extension cables. MTRH motors have connectors compatible with the EXTH extension cables. W-series motors have connectors compatible with the EXTW and EXTHW extension cables.
3) Not applicable to integrated motor/drives as drives and motors are already paired.
Typical Wiring Diagram
Step Motor Power Supply
STP-PWR-xxxx
GND
L2
L1
SureStep Typical Wiring Diagram Stepper Drive
AC Power
Input Power 120/240 VAC
Logic Motor Power Power 5VDC xx VDC
VDC +
+
VDC
A +
A
B + STPDRV-xxxx
B
SureStep AC Motor/Drive Compatibility
Model #
STP-DRVAC-24025 Series Wired Motor Parallel Wired Motor
STP-MTRAC-23044(x)
No
STP-MTRAC-23055(x)
No
STP-MTRAC-23078(x)
No
STP-MTRAC-34075(x)
No
STP-MTRAC-34115(x)
No
STP-MTRAC-34156(x)
No
Cable Color Code
Term Wire Pin # A+ Red 1 A White 2 B+ Green 3 B Black 4
Extension Cable with Connector STP-EXT(H)-020
12" Motor Pigtail with Connector
Step Motor STP-MTR(H)-xxxxx(X)
NOTE: Integrated motor/drives only need power since the drive and motor are one unit. MTRAC motors do not need an extension cable, they have 10' leads coming from the motor.
NOTE: STP-MTRAC motors and STP-DRVAC drives are designed to work with AC input power to the drive. They are not designed to work with DC input power.
NOTE: STP-MTRAC-34156(x) motors have a 5/8" front shaft
tMNC-11 Motion Control
1-800-633-0405
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Stepping System Drives
SureStep® Microstepping Drives Overview
SureStep Series Microstepping Drives Features Comparison
Standard Microstepping Drives
Advanced Microstepping Drives
Drive Model Price
Drive Type Output Current
Input Voltage
Configuration Method Amplifier Type Current Control Microstep Resolution
Step & Dir
STPDRVAC24025
STP- STP- STPDRV-4830 DRV-4845 DRV-6575
STPMTRD-x
STPDRV-4035
STPDRV-4850
STPDRV-80100
STP-MTRD-xR
$199.00
$69.00
$79.00
$94.00
See Integrated Motor/Drives
section
$174.00
$243.00
$291.00
See Integrated Motor/ Drives section
Microstepping drive with pulse input
Integrated stepper motor/ drive
Microstepping drive with pulse input
Advanced microstepping drive with pulse or analog input, serial communication;includes program-
ming/communication cable
Advanced integrated stepper motor/drive with internal encoder
STP-232RJ11-CBL
enclosed
enclosed open-frame
enclosed
enclosed
0.62.5 A/ 0.353.0 A/
phase
phase
nominal: 120/240 VAC
range: 90240 VAC
nominal: 1248 VDC
range: 1053 VDC
0.84.5 A/ phase
nominal: 2448 VDC
range: 2060 VDC
0.57.5 A/ phase
nominal: 2475 VDC
range: 2085 VDC
nominal:
12-48 VDC (NEMA 17) 12-70 VDC (NEMA 23)
range: 10-55 VDC (NEMA 17) 11-74 VDC (NEMA 23)
0.43.5 A/ phase
nominal: 1232 VDC
range: 1242 VDC
0.15 A/phase 0.110 A/phase
nominal: 2448 VDC
range: 18 53 VDC
nominal: 2480 VDC
range: 1888 VDC
nominal:
12-48 VDC (NEMA 17) 12-70 VDC (NEMA 23, 24)
range: 10-55 VDC (NEMA 17) 11-74 VDC (NEMA 23) 10-75 VDC (NEMA 24)
rotary dial, dip switches, jumpers
dip switches
SureMotion Pro software (SM-PRO: free download)
4-state PWM @ 20 kHz
MOSFET, dual H-bridge, 4-quadrant
4-state PWM @ 16 kHz
4-state PWM @ 20 kHz
Dual H-bridge, 4 quadrant
MOSFET, dual H-bridge,
bipolar chopper
MOSFET, dual H-bridge, 4-quadrant
4-state PWM @ 16 kHz
4-state PWM @ 20 kHz
Dual H-bridge, 4 quadrant
dipswitch selectable
software selectable
200 to 25,600 steps/rev
200 to 20,000 steps/rev
200 to 25,600 400 to 10,000 steps/rev steps/rev
200 to 51200 steps/rev
YES
YES
YES
YES
YES
YES
YES
YES
YES
CW/CCW
Modes of A/B Quad Operation
Oscillator
Serial Indexing
Digital Input Signals
Step/Pulse Direction Enable
YES
YES
YES
YES
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
step & direction, CW/CCW step motor disable
YES
n/a
YES
YES
YES
n/a
n/a
YES
YES
YES
n/a
n/a
YES
YES
YES
n/a
n/a
YES
YES
YES
step & direction, CW/ CCW step
step & direction
motor enable motor disable
step & direction, CW/CCW step, A/B quadrature, run/stop & direction, jog CW/CCW, CW/CCW limits
motor enable, alarm reset, speed select (oscillator mode)
Analog Input
n/a
n/a
n/a
n/a
n/a
n/a
speed control
signal range, offset, dead band, and filtering
Output Signal
Communication Interface Non-volatile Memory Storage
fault
n/a
fault
fault
fault
n/a
fault, motion, tach
brake, fault, motion, tach
n/a
n/a
n/a
n/a
n/a
n/a
YES (programming/communication cable included)
n/a
n/a
n/a
n/a
n/a
n/a
YES
Idle Current Reduction
YES
Self Test
YES
Step pulse
Load inertia (anti-resonance & damping fea-
Additional Features
noise filter, Step pulse accepts AC noise filter
ture to improve motor performance)
n/a
power input
Step pulse noise filter
Refer to Specifications Tables for detailed specifications.
Anti-resonance (Electronic Damping) Auto setup
Microstep emulation Torque ripple smoothing (allows for fine adjustment of phase in the range 0.25 to
1.5 rps) Waveform (command signal) smoothing
tMNC-12 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® Standard Microstepping Drives
SureStep Series Specifications Standard Microstepping Drives
Microstepping Drive
STP-DRV-4035
STP-DRV-4830
Drive Type
Microstepping drive with pulse input
Microstepping drive with pulse input
Output Current
Input Voltage (external p/s required)
Configuration Method
Selectable from 0.4 to 3.5 A/phase (maximum output power is 140W) Selectable from 0.35 to 3.0 A/phase (peak of sine)
Nominal: 1232 VDC Range: 1242 VDC (including ripple voltage)
Nominal: 1248 VDC Range: 1053 VDC
DIP switches
DIP switches
Amplifier Type
MOSFET, dual H-bridge, bipolar chopper
MOSFET, dual H-bridge, 4-quadrant
Current Control
4-state PWM @ 20 kHz
4-state PWM @ 16 kHz
Protection
n/a
n/a
Recommended Input Fusing
Fuse: 4A fast-acting; ADC # ACG4; Holder: ADC # DN-F6L110 Fuse: 3A fast-acting; ADC #AGC3; Holder: ADC # DN-F6L110
Input Circuit
Opto-coupler input with 440 resistance (5 to 15 mA input current); Logic Low is input 0.8 VDC or less; Logic High is input 4VDC or higher.
524 VDC nominal (range: 430 VDC); optically isolated, differential.
Input Step/Pulse Signals Direction
Motor steps on falling edge of pulse and minimum pulse width is Minimum pulse width = 1µs. Maximum pulse frequency = 150kHz
0.5 µs (1MHz)
or 500kHz (user selectable).
Needs to change at least 2 microseconds before a step pulse is sent FUNCTIONS: step & direction, CW/CCW step
Enable
Logic 1 will disable current to the motor (current is enabled with no hook-up or logic 0)
FUNCTION: disable motor when closed
Analog
n/a
n/a
Output Signal
n/a
n/a
Current Reduction
n/a
n/a
Idle Current Reduction
0% or 50% reduction (Idle current setting is active if motor is at rest for 1 second or more)
90% or 50% of running current. (Holding torque is reduced by the same %.)
Microstep Resolution Features Phase Current Setting
400 (200x2), 1,000 (200x5), 2,000 (200x10), or 10,000 (200x50) steps/rev
0.4 to 3.5 A/phase with 32 selectable levels
200, 400, 800, 1000, 1600, 2000, 3200, 4000, 5000, 6000, 6400, 8000, 10000, 12800, 20000, 25600
(peak)(0.353.0) (0.252.3) RMS
Self Test
Uses half-step to rotate 1/2 revolution in each direction at 100 steps/ Automatically rotates the motor back and forth two turns in each
second.
direction in order to confirm that the motor is operational.
Step Pulse Noise Filter n/a
Select 150kHz or 500kHz
Load Inertia
n/a
n/a
Connectors
Screw terminal blocks with AWG 18 maximum wire size
DEGSON 15EDGK-5.08-02P-14-00AH 2-pin power connector DEGSON 15EDGK-3.1.04P-14-00A(H) 4-pin motor connector DEGSON 15EDGK-3.5-06P-14-00A(H) 6-pin I/O connector ADC part STP-CON-5 contains replacement connectors
Maximum Humidity
90% non-condensing
90% non-condensing
Storage/Ambient Temperature -20 to 80 °C [-4 to 176 °F]
0 to 40 °C [32 to 104 °F] (mount to suitable heat sink)
Operating Temperature
0 to 55 °C [32 to 131 °F] recommended; 70 °C [158 °F] maximum 0 to 85 °C [32 to 185 °F] (interior of electronics section)
Drive Cooling Method
Natural convection (mount drive to metal surface to dissipate heat) Natural convection (mount drive to metal surface)
Mounting
(4) #4 screws to mount on wide side; (2) #4 screws to mount on narrow side
(2) #6 screws to mount to metal surface
Weight
9.3 oz. [264 g]
3.0 oz [85.9 g]
Agency Approvals
CE
CE
tMNC-13 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® Standard Microstepping Drives, continued
SureStep Series Specifications Standard Microstepping Drives
Microstepping Drive
STP-DRV-4845
STP-DRV-6575
Drive Type Output Current Input Voltage (external p/s required) Configuration Method Amplifier Type Current Control Protection Recommended Input Fusing
Input Circuit
Input Step/Pulse Signals Direction
Enable
Microstepping drive with pulse input
Selectable from 0.84.5 A/phase (peak of sine)
Selectable from 1.07.5 A/phase (peak of sine)
Nominal: 2448 VDC Range: 2060 VDC
Nominal: 2465 VDC Range: 2085 VDC
Rotary dial, DIP switches, jumpers
MOSFET, dual H-bridge, 4-quadrant
4-state PWM @ 20 kHz
n/a
Fuse: 4A fast-acting; ADC #AGC4; Holder: ADC # DN-F6L110 Fuse: 7A fast-acting; ADC #AGC7; Holder: ADC # DN-F6L110
524 VDC nominal (range: 430 VDC); optically isolated, differential.
Minimum pulse width = 1µs. Maximum pulse frequency = 150kHz or 2MHz (user selectable). FUNCTIONS: step & direction, CW/CCW step
FUNCTION: disable motor when closed
Analog
n/a
Output Signal
30 VDC / 80 mA max, optically isolated photodarlington, sinking or sourcing.
Function = closes on drive fault.
Current Reduction
Reduce power consumption and heat generation by limiting motor running current to 100%, 90%, 80%, or 70% of maximum. Current should be increased to 100% if microstepping. (Torque is reduced/increased by the same %.)
Reduce power consumption and heat generation by limiting motor running current to 100%, 90%, or 80% of maximum. Current should be increased to 120% if microstepping. (Torque is reduced/increased by the same %.)
Idle Current Reduction Features Microstep Resolution
Phase Current Setting
90% or 50% of running current. (Holding torque is reduced by the same %.)
200, 200 smooth, 400, 400 smooth, 2000, 5000, 12800, 20000
(peak)(1.14.5) x 70%100% DIP switch selectable (0.793.2) RMS
(1.36.3) x 80%120% DIP switch selectable
Self Test Step Pulse Noise Filter
Automatically rotates the motor back and forth two turns in each direction in order to confirm that the motor is operational. Select 150kHz or 2MHz
Load Inertia
Set motor and load inertia range to 04x or 510x.
Connectors
Removable screw terminal blocks. Motor & Power Supply: 3012 AWG; Signals: 3014 AWG
ADC part STP-CON-1 contains replacement connectors
Maximum Humidity Storage/Ambient Temperature Operating Temperature Drive Cooling Method Mounting Weight Agency Approvals
90% non-condensing 0 to 50 °C [32 to 122 °F] (mount to suitable heat sink) 0 to 85 °C [32 to 185 °F] (interior of electronics section)
Natural convection (mount drive to metal surface) (2) #6 screws to mount to metal surface 10.8 oz [306g] CE, cURus
tMNC-14 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® Advanced Microstepping Drives
SureStep Series Specifications Advanced Microstepping Drives
Microstepping Drive
STP-DRV-4850
STP-DRV-80100
Drive Type
Output Current
Input Voltage (external p/s required) Configuration Method
Advanced microstepping drive with pulse or analog input, serial communication (serial communication allows indexing capability)
0.1-5.0 A/phase (in 0.01A increments)
24-48 VDC (nominal) (range: 18-53 VDC)
0.1-10.0 A/phase (in 0.01A increments)
24-80 VDC (nominal) (range: 18-88 VDC)
SureMotion Pro software (included)
Amplifier Type
MOSFET, dual H-bridge, 4-quadrant
Current Control
4-state PWM @ 20 kHz
Input Signals
Protection Recommended Input Fusing
Input Circuit Step/Pulse
Direction
Enable
Over-voltage, under-voltage, over-temperature, external output faults (phase-to-phase & phase-to-ground), inter-amplifier shorts
Fuse: 4A 3AG delay (ADC #MDL4) Fuse Holder: ADC #DN-F6L110
Fuse: 6.25A 3AG delay (ADC #MDL6-25) Fuse Holder: ADC #DN-F6L110
Opto-coupler input with 5 to 15 mA input current; Logic Low is input 0.8 VDC or less; Logic High is input 4 VDC or higher.
Optically isolated, differential, 5V, 330; Min pulse width = 250 ns Max pulse frequency = 2MHz Adjustable bandwidth digital noise rejection feature
FUNCTIONS: step & direction, CW/CCW step, A/B quadrature, run/stop & direction, jog CW/CCW, CW/CCW limits
Optically isolated, 5-12V, 680; FUNCTIONS: motor enable, alarm reset, speed select (oscillator mode)
Analog
Range: 05 VDC; Resolution: 12 bit; FUNCTION: speed control
Output Signal
Optically isolated, 24V, 10mA max; FUNCTIONS: fault, motion, tach
Communication Interface
RS-232; RJ11 (6P4C) receptacle
Non-volatile Memory Storage Configurations are saved in FLASH memory on-board the DSP.
Idle Current Reduction Reduction range of 0-90% of running current after delay selectable in ms
Microstep Resolution
Software selectable from 200 to 51200 steps/rev in increments of 2 steps/rev
Features
Modes of Operation Phase Current Setting Self Test
Additional Features
Connectors Maximum Humidity
Step & direction, CW/CCW, A/B quadrature, oscillator, joystick, serial commands
0.1-5.0 A/phase (in 0.01A increments)
0.1-10.0 A/phase (in 0.01A increments)
Checks internal & external power supply voltages, diagnoses open motor phases
Anti-resonance (Electronic Damping) Auto setup Microstep emulation Torque ripple smoothing
(allows for fine adjustment of phase in the range 0.25 to 1.5 rps) Waveform (command signal) smoothing
Communication: RJ11 (6P4C); programming/communication cable STP-232RJ11-CBL included
Other: removable screw terminal blocks; Motor & Power Supply: 2612 AWG; Signals: 2816 AWG
90% non-condensing
Storage Temperature
-20 to 80 °C [-4 to 176 °F]
Operating Temperature
0 to 55 °C [32 to 131 °F]; (mount to suitable heat sink)
Drive Cooling Method
Natural convection (mount to suitable heat sink)
Mounting
#6 mounting screws (mount to suitable heat sink)
Weight
8 oz [227g] (approximate)
Agency Approvals
CE
tMNC-15 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® High Bus Voltage Microstepping Drives
SureStep Series Specifications Standard Microstepping Drives
Microstepping Drive
Price Drive Type Output Current Input Voltage Configuration Method Amplifier Type Current Control Protection Recommended Input Fusing
Input Circuit
Input Signals
Step/Pulse Direction Enable Analog
Output Signal
Current Reduction
Idle Current Reduction
Microstep Resolution Features Phase Current Setting
Self Test Step Pulse Noise Filter Load Inertia
Connectors
Maximum Humidity Storage/Ambient Temperature Operating Temperature Drive Cooling Method Mounting Weight Agency Approvals
STP-DRVAC-24025
$199.00 Microstepping drive with pulse input Selectable from 0.62.5 A/phase (peak of sine) 90240 VAC Rotary dial, DIP switches, jumpers MOSFET, dual H-bridge, 4-quadrant 4-state PWM @ 20 kHz Over temp, over voltage, under voltage, over current, excess regen, open circuit Fuse: 4A fast-acting; ADC #AGC4; Holder: ADC # DN-F6L110
524 VDC nominal (range: 428 VDC); optically isolated, differential.
Minimum pulse width = 1µs. Maximum pulse frequency = 150kHz or 2MHz (user selectable). FUNCTIONS: step & direction, CW/CCW step FUNCTION: disable motor when closed n/a 30 VDC / 100 mA max, optically isolated photodarlington, sinking or sourcing. Function = closes on drive fault. n/a
90% or 50% of running current. (Holding torque is reduced by the same %.)
200, 400, 800, 1000, 1600, 2000, 3200, 4000, 5000, 6000, 6400, 8000, 10000, 12800, 20000, 25600 0.62.5 Amps RMS Automatically rotates the motor back and forth two turns in each direction in order to confirm that the motor is operational. Select 150kHz or 2MHz Set motor and load inertia range to 04x or 510x.
DEGSON 2EDGK-7.62-02P-14-00A(H) 2-pin power connector DEGSON 2EDGK-5.08-04P-14-00A(H) 4-pin motor connector DEGSON 15EDGK-3.81-08P-14-00A(H) 8-pin I/O connector ADC part STP-CON-6 contains replacement connectors
90% non-condensing 0 to 40 °C [32 to 104 °F] 0 to 85 °C [32 to 185 °F] (interior of electronics section) Natural convection (mount drive to metal surface) (2) M4 screws to mount to metal surface 1 lb 15 oz [0.88 kg] CE, CURUS
tMNC-16 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® Microstepping Drives Dimensions
Dimensions = in [mm]
STP-DRV-4830
2.40 [60.9] 1.50 [38.0]
0.18 [4.5]
0.91 [23.2]
0.18 [4.5]
1.77 [45.0]
1.12 [28.4]
STP-DRV-4845 & -6575
0.13 [3.2]
4X Ø0.14 [Ø3.6]
2.98 [75.6]
0.89 [22.7]
1.04 [26.5]
0.22
0.41
[5.6]
[10.5]
0.35 1.30 [8.9] [33.0]
4.66 [118.4]
4.40 [111.8]
4.42 [112.3] 2 X R0.09
[R2.2]
2.18 [55.4]
STP-DRV-4850 & -80100
0.61 [15.5]
1.98 [50.3]
SureStep Microstepping
Drive -
STP-DRV-4850 STP-DRV-80100
0.663 [16.8]
3.39 [86.1] 3.65 [92.7]
3.0 [76.2]
STP-DRVAC-24025
Ø0.18 [Ø4.5]
0.41 [10.5]
0.24 [6.0]
5.15 [130.7]
0.18 [4.5]
0.18 [4.5]
4.32 109.8
1.125 [28.6]
6X slot 0.16 [4.1] wide, full R
1.87 47.5
5.56 141.2
tMNC-17 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Drives
SureStep® Microstepping Drives Dimensions
Dimensions = in [mm]
STP-DRV-4035
2x Ø0.125 Ø[3.2]
1.50 [38.1]
0.125 [3.2]
2.50 [63.5]
4x Ø0.125 Ø[3.2]
3.70 3.75 [94.0] [95.3]
4.00 [101.6]
0.25
[6.4]
0.15
0.875
[3.8]
[22.2]
3.00 [76.2]
0.25 [6.4]
tMNC-18 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Stepping Motors
SureStep Series Part Numbers Connectorized Bipolar Stepping Motors*
* For integrated motor/drives part numbers and pricing, see the integrated motor/drives section.
Bipolar Stepping Motors
STP-MTRL-14026 STP-MTRL-14026D STP-MTRL-14026E** STP-MTRL-14034 STP-MTRL-14034D STP-MTRL-14034E** STP-MTR-17040 STP-MTR-17040D STP-MTR-17040E** STP-MTR-17040W*** STP-MTR-17048 STP-MTR-17048D STP-MTR-17048E** STP-MTR-17048W*** STP-MTR-17060 STP-MTR-17060D STP-MTR-17060E** STP-MTR-17060W *** STP-MTR-23055 STP-MTR-23055D STP-MTR-23055E** STP-MTR-23055W *** STP-MTR-23079 STP-MTR-23079D STP-MTR-23079E** STP-MTR-23079W *** STP-MTR-34066 STP-MTR-34066D STP-MTR-34066W *** STP-MTRH-23079 STP-MTRH-23079D STP-MTRH-23079E ** STP-MTRH-23079W *** STP-MTRH-34066 STP-MTRH-34066D STP-MTRH-34066W *** STP-MTRH-34097 STP-MTRH-34097D STP-MTRH-34097W *** STP-MTRH-34127 STP-MTRH-34127D STP-MTRH-34127W ***
Price
$22.50 $27.00 $97.00 $28.50 $32.50 $101.00 $19.00 $23.00 $92.00 $132.00 $23.00 $27.50 $97.00 $135.00 $37.50 $42.00 $111.00 $175.00 $37.50 $42.50 $112.00 $163.00 $49.00 $54.00 $123.00 $177.00 $116.00 $132.00 $211.00 $55.00 $59.00 $129.00 $263.00 $130.00 $145.00 $299.00 $147.00 $162.00 $335.00 $174.00 $191.00 $366.00
Shaft Type
single dual dual single dual dual single dual dual single single dual dual single single dual dual single single dual dual single single dual dual single single dual single single dual dual single single dual single single dual single single dual single
Torque Level low high
higher
Encoder Mounting
not available optional
pre-installed not available
optional pre-installed not available
optional pre-installed not available not available
optional pre-installed not available not available
optional pre-installed not available not available
optional pre-installed not available not available
optional pre-installed not available not available not available not available not available
optional pre-installed not available not available not available not available not available not available not available not available not available not available
** E model motors come with a STP-MTRA-ENC9 encoder pre-installed. Requires STP-CBL-EBxx for encoder wiring. To change from the default 400ppr, use STP-USBENC-CBL-1. See the SureStep Stepping System Encoders section for more details. *** W models are IP65 washdown rated. All others are IP40.
STP-MTR-xxxxx (single-shaft)
STP-MTR-xxxxxE (encoder mount)
STP-MTR-xxxxxD (dual-shaft)
STP-MTR-xxxxxW (IP65)
Motors listing continued on next page
tMNC-19 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Motors
SureStep® Stepping Motors
SureStep Series Part Numbers Non-connectorized Bipolar Stepping Motors
Bipolar Stepping Motors Price
Shaft Type
Torque Level Encoder Mounting
Motors listing continued from previous page
STP-MTRAC-23044
$57.00
single
STP-MTRAC-23044D
$58.00
dual
STP-MTRAC-23055
$63.00
single
STP-MTRAC-23055D
$64.00
dual
STP-MTRAC-23078
$88.00
single
STP-MTRAC-23078D
$89.00
dual
STP-MTRAC-34075
$235.00
single
STP-MTRAC-34075D
$236.00
dual
STP-MTRAC-34115
$245.00
single
STP-MTRAC-34115D
$246.00
dual
STP-MTRAC-34156
$265.00
single
STP-MTRAC-34156D
$265.00
dual
NOTE: STP-MTRAC-34156(x) motors have a 5/8" front shaft
High voltage High torque
not available optional
not available optional
not available optional
not available optional
not available optional
not available optional
STP-MTRAC-xxxxx (single-shaft)
STP-MTRAC-xxxxxD (dual-shaft)
SureStep® Stepping Motors Mounting Accessory
Mounting Accessory for NEMA 17 SureStep Series Bipolar Stepping Motors
Part Number
Price
Description
STP-MTRA-RB-85
$8.50
Reducer bushing, 8mm OD to 5mm ID, 16mm length, aluminum alloy. Connects NEMA size 17 stepper motors to Koyo TRD-NH and TRD-SH hollow shaft encoders.
tMNC-20 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Stepping Motors
SureStep Series Specifications Connectorized Bipolar Stepping Motors
Low Voltage
Low Voltage
Low Voltage
Low Torque
High Torque
Higher Torque
Bipolar Stepping Motors
STP-MTRL-14026(x) STP-MTRL-14034(x) STP-MTR-17040(x) STP-MTR-17048(x) STP-MTR-17060(x) STP-MTR-23055(x) STP-MTR-23079(x) STP-MTR-34066(x) STP-MTRH-23079(x) STP-MTRH-34066(x) STP-MTRH-34097(x) STP-MTRH-34127(x)
NEMA Frame Size
Maximum Holding Torque*
(lb·in) (oz·in) (N·m)
Rotor Inertia
(oz·in2) (kg·cm2)
Rated Current (A/phase)
Resistance (/phase)
Inductance (mH/phase)
Insulation Class
Basic Step Angle
Shaft Runout (in)
Max Shaft Radial Play @ 1lb load
Perpendicularity
Concentricity
Maximum Radial Load (lb [kg])*
Maximum Thrust Load (lb [kg])*
Storage Temperature Range
Operating Temperature Range
Operating Humidity Range
Product Material
Environmental Rating
14 0.5 8 0.06 0.06 0.0003 0.35 8.5 5.77
14
17
17
17
23
23
34
23
34
34
34
1.25 3.81 5.19 7.19 10.37 17.25 27.12 17.87 27.12 50.00 80.50
20
61
83
115
166
276
434
286
434
800 1288
0.14 0.43 0.59 0.81 1.17 1.95 3.06 2.02 3.06 5.65 9.10
0.08 0.28 0.37 0.56 1.46 2.60 7.66 2.60 7.66 14.80 21.90
0.00035 0.05 0.07 0.10 0.27 0.48 1.40 0.48 1.40 2.71 4.01
0.8
1.7
2.0
2.0
2.8
2.8
2.8
5.6
6.3
6.3
6.3
7.66
1.6
1.4
2.0
0.75
1.1
1.11
0.4
0.25
0.3
0.49
6.92
3.0
2.7
3.3
2.4
3.8
6.6
1.2
1.5
2.1
4.1
130°C [266°F] Class B; 300V rms
1.8°
0.002 in [0.051 mm]
0.001 in [0.025 mm]
0.003 in [0.076 mm]
0.003 in [0.076 mm]
6.0 [2.7]
15.0 [6.8] 39.0 [17.7] 15.0 [6.8]
39.0 [17.7]
6.0 [2.7]
13.0 [5.9] 25.0 [11.3] 13.0 [5.9]
25.0 [11.3]
-20°C to 100°C [-4°F to 212°F]
-20°C to 50°C [-4°F to 122°F] (motor case temperature should be kept below 80°C [176°F])
55% to 85% non-condensing
steel motor case; stainless steel shaft(s)
IP40 (IP65 for "W" motors)
Weight (lb [kg]) (E models)
0.25 [0.11] 0.35 [0.15] 0.6 [0.3] 0.7 [0.3] 0.9 [0.4] 1.5 [0.7] 2.2 [1.0] (0.3 [0.1]) (0.4 [0.2]) (0.7 [0.3]) (0.8 [0.4]) (0.9 [0.4]) (1.5 [0.7]) (2.4 [1.1])
3.9 [1.7]
2.4 [1.1] (2.4 [1.1])
3.9 [1.7]
5.9 [2.7]
8.4 [3.8]
Agency Approvals
CE
Design Tips
Allow sufficient time to accelerate the load and size the step motor with a 100% torque safety factor. DO NOT disassemble step motors because motor performance will be reduced and the warranty will be voided. DO NOT connect or disconnect the step motor during operation. Mount the motor to a surface with good thermal conductivity, such as steel or aluminum, to allow heat dissipation. Use a flexible coupling with "clamp-on" connections to both the motor shaft and the load shaft to prevent radial and thrust loading on bearings from minor misalignment.
Accessory Extension Cable
STP-EXTL-0xx
STP-EXT-0xx STP-EXTW-0xx ( for "W" motors)
STP-EXTH-0xx STP-EXTHW-0xx (for "W" motors)
* For dual-shaft motors (STP-MTR-xxxxxD): The sum of the front and rear Torque Loads, Radial Loads, and Thrust Loads must not exceed the applicable Torque, Radial, and Thrust load ratings of the motor.
tMNC-21 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Stepping Motors
SureStep Series Specifications High Voltage Bipolar Stepping Motors
High Voltage High Torque
Bipolar Stepping Motors
STP-MTRAC- STP-MTRAC- STP-MTRAC- STP-MTRAC- STP-MTRAC- STP-MTRAC23044(x) 23055(x) 23078(x) 34075(x) 34115(x) 34156(x)**
NEMA Frame Size
23
23
23
34
34
34**
(lb·in)
4.69
9.31
14.19
51.31
69.48
115.06
Maximum Holding Torque*
(oz·in)
75
149
227
821
1110
1841
(N·m)
0.53
1.05
1.6
5.8
7.84
13
Rotor Inertia
(oz·in2)
0.66
1.64
2.62
7.38
14.74
24.06
(kg·cm2)
120
300
480
1350
2700
4400
Rated Current (A/phase)
Series
0.71
0.71
0.71
2.15
2.05
2.55
Parallel
1.41
1.41
1.41
4.3
4.1
5.1
Series
12.4
14.4
18
4
4.8
4.8
Resistance (/phase)
Parallel
3.1
3.6
4.5
1.0
1.2
1.375
Inductance (mH/phase)
Series
30.4
51.2
60.8
32
43.2
44.8
Parallel
7.6
12.8
15.2
8.0
10.8
11.2
Insulation Class Steps per Revolution Basic Step Angle Shaft Runout (in)
Max Shaft Radial Play @ 1lb load
Max End Play @ 2.2-lb Axial load
Connectors Temperature Rise Storage Temperature Range Operating Temperature Range Operating Humidity Range Product Material Environmental Rating
0.02 in [0.51 mm]
B 200 1.8° 0.002 in 0.05 mm]
0.025 in [0.635 mm]
0.08 in [2.03 mm]
0.075 in [1.91 mm]
8 leads, 24AWG
8 leads, 22AWG
80°C [176°F] max
-40°C to 70°C [-40°F to 158°F]
-20°C to 50°C [-4°F to 122°F]
5% to 95% non-condensing
Steel motor case; stainless steel shaft(s)
IP40
0.02 in [0.51 mm]
0.08 in [2.03 mm]
Weight (lb [kg])
1.03 [0.47]
1.54 [0.7]
2.2 [1.0]
4.2 [1.9]
8.4 [3.8]
11.46 [5.2]
Agency Approvals
None
* For dual-shaft motors (STP-MTRAC-xxxxxD):
cURus
The sum of the front and rear Torque Loads, Radial Loads, and Thrust Loads must not exceed the applicable Torque, Radial, and Thrust
load ratings of the motor.
** STP-MTRAC-24156(x) motors have a 5/8" front shaft
tMNC-22 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Motor Running Torque vs. Speed Charts
STP-MTRL-14xxx(x) NEMA 14 Step Motors
STP-MTRL-14026(x) Torque vs Speed (1.8° step motor; 1/2 stepping, RMS phase current)
48V Power Supply
24V Power Supply
Speed (rpm)
0
300
600
900 1200 1500 1800 2100
8
STP-MTRL-14034(x) Torque vs Speed (1.8° step motor; 1/2 stepping, RMS phase current)
48V Power Supply
24V Power Supply
Speed (rpm)
0 16
300
600
900 1200 1500 1800 2100
6
12
Torque (oz·in)
Torque (oz·in)
4
8
2
4
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
STP-MTR-17xxx(x) NEMA 17 Step Motors
Note: "W" series motors have 5% less running torque than other models
Torque (oz·in)
STP-MTR-17040(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 90 80 70 60 50 40 30 20 10
0 0
300 600 900 1200 1500 1800 2100 2400 2700
2000 4000 6000 8000 10000 12000 14000 16000 18000 Speed (pps) [1 pulse = 0.9 degree]
Torque (oz·in)
STP-MTR-17060(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 90 80 70 60 50 40 30 20 10
0 0
300 600 900 1200 1500 1800 2100 2400 2700
2000 4000 6000 8000 10000 12000 14000 16000 18000 Speed (pps) [1 pulse = 0.9 degree]
Torque (oz·in)
STP-MTR-17048(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 90 80 70 60 50 40 30 20 10
0 0
300 600 900 1200 1500 1800 2100 2400 2700
2000
4000 6000 8000 10000 12000 14000 16000 18000 Speed (pps) [1 pulse = 0.9 degree]
Note: Motor torque vs speed charts for STP-MTRD series integrated motor/drives can be found in the integrated motor/drives section of the full catalog
tMNC-23 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Motor Torque vs. Speed Charts (continued)
STP-MTR(H)-23xxx(x) NEMA 23 Step Motors
Note: "W" series motors have 5% less running torque than other models
STP-MTR-23055(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 200
450
900
1350
1800
2250
STP-MTRH-23079(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 200
450
900
1350
1800
2250
150
150
Torque (oz·in)
Torque (oz·in)
100
100
50
50
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
Torque (oz·in)
STP-MTR-23079(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 200
450
900
1350
1800
2250
150
100
50
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
To(roqz-iune) (oz·in)
STP-MTRAC-23xxxx Torque vs Speed @ 340VDC bus (1.8° step motor; 1/2 stepping)
250
200
150
100
50
0
0
10
20
S TP-MTR AC-23 044
30
40
(rps)
S TP-MTR AC-23 055
50
60
70
S TP-MTR AC-23 078
tMNC-24 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Motor Torque vs. Speed Charts (continued)
STP-MTR(H)-34xxx(x) NEMA 34 Step Motors
Note: "W" series motors have 5% less running torque than other models
STP-MTR-34066(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 1000
450
900
1350
1800
2250
800
600
400
200
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
Torque (oz·in)
STP-MTRH-34066(x) Torque vs Speed (1.8° motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 1000
450
900
1350
1800
2250
800
600
400
200
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
Torque (oz·in)
Torque (oz·in)
STP-MTRH-34097(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 1000
450
900
1350
1800
2250
800
600
400
200
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
STP-MTRAC-34xxxx Torque vs Speed @ 340VDC bus
(1.8° step motor; 1/2 stepping)
1600
1400
1200
Torq(ouz-ei (n)oz·in)
1000
800
600
400
200
0
0
10
20
30
40
50
60
70
Revoluons per second (rps)
tMNC-25
S TP-MTR AC-34 075
S TP-MTR AC-34 115
Motion Control
S TP-MTR AC-34 156
Torque (oz·in)
STP-MTRH-34127(x) Torque vs Speed (1.8° step motor; 1/2 stepping)
70V Power Supply
48V Power Supply Speed (rpm)
32V Power Supply
0 1000
450
900
1350
1800
2250
800
600
400
200
0
0
2000 4000 6000 8000 10000 12000 14000
Speed (pps) [1 pulse = 0.9°]
1-800-633-0405
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Stepping System Motors
SureStep® Motor Dimensions and Cabling
STP-MTR(x)-xxxx(x) Motors
STP-MTR-xxxxxW Motors
For STP-MTR-17060(x)
Note: Drawings and dimensions for STP-MTRD series integrated motor/drives can be found in the integrated motor/drives section of the manual
SureStep Series Dimensions & Cabling Connectorized Bipolar Stepping Motors
Dimen Low Torque Motors
High Torque Motors
Higher Torque Motors
-sions* (in [mm]*)
STPMTRL -14026(x)
STPMTRL -14034(x)
STP-MTR -17040(x)
STP-MTR -17048(x)
STP-MTR -17060(x)
STP-MTR -23055(x)
STP-MTR -23079(x)
STP-MTR -34066(x)
STPMTRH -23079(x)
STPMTRH -34066(x)
STPMTRH -34097(x)
STPMTRH -34127(x)
A
1.39 [35.3] 1.39 [35.3]
1.67 [42.3]
2.25 [57.2]
3.39 [86.1] 2.25 [57.2]
3.39 [86.1]
B
1.02 [25.9] 1.02 [25.9]
1.22 [31.0]
1.86 [47.2]
2.74 [69.6] 1.86 [47.2]
2.74 [69.6]
C
Ø 0.87 [22.1]
Ø 1.50 [38.1]
Ø 2.88 [73.0] Ø 1.50 [38.1]
Ø 2.88 [73.0]
D**
Ø 0.20 [5.0]
E
0.15 DP 0.15 DP
M3 x 0.5 thread 0.15 [3.8] min depth
E2
M2.5 x 0.45 M2.5 x 0.45
thread
thread
M2.5 x 0.45 thread
M2 x 0.4 thread
Ø 0.25 [6.4] Ø 0.20 [5.1]
through
4-40
Ø 0.50 [12.7] Ø 0.25 [6.4]
Ø 0.26 [6.6] Ø 0.20 [5.1] through through
n/a
4-40
Ø 0.50 [12.7] Ø 0.26 [6.6]
through
n/a
F1**
1.02 [25.9] 1.34 [34.0] 1.58 [40.1] 1.89 [48.0] 2.34 [59.5] 2.22 [56.4] 3.10 [78.7] 2.64 [67.1] 3.10 [78.7] 2.64 [67.1] 3.82 [97.0] 5.00 [127.0]
F2**
n/a
1.90 [48.3] 2.24 [56.9] 2.67 [67.8] 2.33 [59.1] 3.19 [81.0] 2.64 [67.1] 3.19 [81.0] 2.64 [67.1] 3.82 [97.0] 5.00 [127.0]
G1
0.375
0.375
0.375
0.375
0.411
0.906
0.906
0.906
0.906
0.906
0.906
0.906
G2
0.75
0.75
0.75
0.75
n/a
1.812
1.812
1.812
1.812
1.812
1.812
1.812
H1
0.60 [15.2] 0.60 [15.2]
0.94 [24.0]
0.81 [20.6]
1.46 [37.1] 0.81 [20.6]
1.46 [37.1]
H2** 0.51 [13.0] 0.51 [13.0]
0.51 [13]
H3***
0.40
J**
n/a
0.51 [13] 0.59 [15.0]
1.13 [28.7] n/a
0.98 [25.0]
0.51 [13] 0.40
0.59 [15.0]
1.13 [28.7] n/a
0.98 [25.0]
K**
n/a
0.23 [5.8]
0.45 [11.4] 0.23 [5.8]
0.45 [11.4]
L Conductor
(4) #26 AWG
Connector
TE # 103653-3
Pin TE # 1-104505-3 (LOOSE) * mm dimensions are for reference purposes only.
12 [305] (4) #20 AWG
(5) #18 AWG (for W motors) Molex # 43025-0400
PXP4010/06S/6065 (for W motors) Molex # 43030-0007
Socket: SA3347 (for W motors)
(4) #18 AWG
(5) #18 AWG (for W motors) Molex # 39-01-3042
PXP4010/06S/6065 (for W motors) Molex # 39-00-0039
Socket: SA3347 (for W motors)
** Dimension H2 applies only to dual-shaft (D) and encoder (E) motors. Dimension D (shaft diameter) is the same for both front and rear shafts of dual-shaft (D) and encoder (E) motors. Dimensions J & K do NOT apply to rear shafts of dual-shaft (D) and encoder (E) motors (all rear shafts are round style). Dimension F2 applies to IP65 (W) motors only.
*** Dimension H3 applies only to "E" models with the encoder pre-mounted.
tMNC-26 Motion Control
1-800-633-0405
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Stepping System Motors
SureStep® Motor Dimensions and Cabling
STP-MTRAC-23xxx Motors
oA
H1
F
H2
oB
J**
J**
øC
øD**
STP-MTRAC-34xxx Motors
oA
H1
F
H2
oB
J**
øC
øD**
4X øE
SHIELDED CABLE:
8 CONDUCTORS
L
Rear of Motor
STRIPPED 0.60-0.80"
2X E 2 * on ø1.28 BC
2X E 3 * on ø1.81 BC 2X E 4 * on ø0.75 BC
D** NEMA # 23: ONE FLAT of DIMENSION J LENGTH
** Dimension H2 applies only to dual-shaft (D). ** Dimension D is the same for both front and rear shafts of dual-shaft.
Rear of Motor
K** 4X øE
STRIPPED 0.60-0.80"
Rear Shaft ø0.375
2X E2 * on ø1.28 BC
2X E3 * on ø1.81BC
SHIELDED CABLE:
L
8 CONDUCTORS
D**
K**
NEMA # -34075x and -34155x (front shaft): KEYED, Key Dimensions 0.125 X 0.125 X 0.875 NEMA # -34156x (front shaft): KEYED, Key Dimensions 0.1875 X 0.1875 X 0.875
** Dimension H2 applies only to dual-shaft (D) motors. ** Dimensions J & K do NOT apply to rear shafts of dual-shaft
motors (all rear shafts are round style).
ODEL # TRAC-23044 TRAC-23055 TRAC-23078
TRAC-23044D TRAC-23055D TRAC-23078D
SureStep Series Dimensions & Cabling High Voltage Bipolar Stepping Motors DIMENSIONS IN INCHES
A+ DIMENSIONS IN IWNChHEiSte
A 2.25 2.25 2.25 2.25 2.25 2.25
B CDimDe**n E
-sions* 1.86 1.50 0.25
0.2
1.86 1.50 0.25
0.2
1.86 1.50 0.25
0.2
1.86 (1i.5n0 [m0.25m]*0).2
1.86 1.50 0.25
0.2
1.86 1.50 0.25
0.2
High Voltage MODEL #
A
B
E2 N/A
E3 N/A
E4 N/A
High Torque F
G1 STP-MGT2 RAC-34075H1
1.71 N/A STP-NM/TARAC-341150.81
H23.39 J2.74 N/3A.39 0.26.074
N/A
N/A
N/A
STP-MTRAC STP-MTRAC STP-MTRAC N/A
56-UNC 0.2 DEEP
N/A 56-UNC TAP THRU
N/A 4-40 UNC TAP 0.2 DEEP
-23044(x) -23055(x) -23078(x) 56-UNC 0.2 DEEP
56-UNC 0.2 DEEP
56-UNC TAP THRU 56-UNC TAP THRU
4-40 UNC TAP 0.2 DEEP 4-40 UNC TAP 0.2 DEEP
2.16 N/A STP-NM/TARAC-341560.81 N/3A.39 0.26.074
STP-MTRAC STP-MTRAC 3.05
N/A STP-NM/TARAC-340750D.81
N/3A.39 0.26.074
1.71 0.375 STP0-M.64TRAC-341150D.81 0.633.39 0.26.074
-34075(x) -34115(x) 2.16 0.375 STP0-M.64TRAC-341560D.81 0.633.39 0.26.074
3.05 0.375 0.64
0.81 0.63 0.60
øC
øD** øE
E2
2L.87 0.5
0.25
122.087 0.5
0.25
N/A Orange
N/A
122.087 0.5
0.25
N/A
STP-MTRAC 122.087 0.5
122.087 0.5
Brown 0.25 4-40 UNC TAP 0.2 DEEP
0.25 4-40 UNC TAP 0.2 DEEP
-34156(x) 122.087 0.5
120
0.25 4-40 UNC TAP 0.2 DEEP
E3 N/A
8
N/A
N/A lead
4-40 UNC TAP 0.2 DEEP
motor 4-40 UNC TAP 0.2 DEEP
4-40 UNC TAP 0.2 DEEP
F 2.95 4.52 6.14 2.95 4.52 6.14
A
2.25 [57.15]
2.25 [57.15]
2.25 [57.15]
3.39 [86.1]
3.39 [86.1]
3.39 [86.1]
A Green
B
1.86 [47.24] 1.86 [47.24] 1.86 [47.24]
2.74 [69.6]
2.74 [69.6]
2.87 [72.9]
Red
Blue Black
B+ Yellow
B
A+ White
G1 BGr2own H1
H2
N/A N/A
1.25 N/
N/A N/A
1.25 N/
N/A N/A
1.25 N/
0.64 0.905
1.25 1.1
0.64 0.64
Ora00n..9900g55e
1.25 1.1 1.25 1.1
A Green Red
B+
C
1.50 [38.1]
1.50 [38.1]
1.50 [38.1]
2.87 [72.9]
2.87 [72.9]
2.87 [72.9]
D**
0.25 [6.35]
0.25 [6.35]
0.25 [6.35]
0.5 [12.7]
0.5 [12.7]
0.625 [15.9]
8 Leads Series Connected
(for use with 340VDC max output drives)
STP-MTRAC-230xx(x), 34156(x) Motor Wiring
8 Leads
(for use with 1
E
0.2 [5.08]
0.2 [5.08]
0.2 [5.08]
0.25 [6.35]
0.25 [6.35]
0.25 [6.35]
E2*** E3*** E4***
2-56 thru
2-56 thru
2-56 thru
2-56 UNC Tap 2-56 UNC Tap 2-56 UNC Tap 0.2
0.2 Deep
0.2 Deep
Deep
4-40 UNC x 0.2 4-40 UNC x 0.2 4-40 UNC x 0.2 4-40 UNC Tap 0.2 4-40 UNC Tap 0.2 4-40 UNC Tap 0.2
Deep
Deep
Deep
Deep
Deep
Deep
2-56 UNC Tap 0.2 2-56 UNC Tap 0.2 2-56 UNC Tap 0.2
Deep
Deep
Deep
F
1.71 [43.43] 2.16 [54.86] 3.05 [77.47] 2.95 [74.93] 4.52 [114.81] 6.14 [155.96]
H1 H2***
J
0.81 [20.57] 0.63 [16.0] 0.60 [15.24]
0.81 [20.57] 0.63 [16.0] 0.60 [15.24]
0.81 [20.57] 0.63 [16.0] 0.60 [15.24]
1.25 [31.75] 1.12 [28.45] 0.87 [22.1]
1.25 [31.75] 1.12 [28.45] 0.87 [22.1]
1.25 [31.75] 1.12 [28.45] 0.87 [22.1]
L
120 [3048]
120 [3048]
120 [3048]
120 [3048]
120 [3048]
120 [3048]
* mm dimensions are for reference purposes only.
** Dimension D (shaft diameter) is the same for both front and rear shafts of NEMA 23 dual-shaft motors. See diagrams for NEMA 34.
*** Dimension applies only to dual-shaft (D) motors.
A+ Orange
Orange/White Black/White
8 lead motor
A Black
Red Red/
White
B+
Yellow/ White
Yellow
B
A+ Orange
Black/ White Orange/ White
A Black Red
B+
8 Leads Series Connected
(for use with 340VDC max output drives)
STP-MTRAC-34075(x), 34115(x) Motor Wiring
8 Leads
(for use with
tMNC-27 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Power Supplies
SureStep® Power Supplies
SureStep Series Specifications Stepping System Power Supplies
Power Supply
STP-PWR-3204
STP-PWR-4805
STP-PWR-4810
STP-PWR-7005
Price Input Power (fuse protected *) Input Voltage Range (switch selectable) Inrush Current
Motor Supply Output (linear unregulated, fuse protected *, and power on LED indicator)
Logic Supply Output (regulated and power on LED indicator) Watt Loss
$132.00
1-phase, 120/240 VAC, 50/60 Hz, 150 VA Fuse*: 3A
$155.00
1-phase, 120/240 VAC, 50/60 Hz, 350 VA Fuse*: 5A
$200.00
1-phase, 120/240 VAC, 50/60 Hz, 650 VA Fuse*: 8A
120/240 VAC ±10% (Voltage range switch is set to 240 VAC from factory)
$200.00
1-phase, 120/240 VAC, 50/60 Hz, 500 VA Fuse*: 7A
120 VAC < 12 A / 240 VAC < 14 A 32 VDC @ 4A (fully loaded) 35 VDC @ 1A load 41 VDC @ no load Fuse*: 6A
(Electrically isolated from Logic Supply Output)
13W
120 VAC < 20A / 240 VAC < 24A
120 VAC < 40A / 240 VAC < 50A
46.5 VDC @ 5A (fully loaded) 52 VDC @ 1A load 57.5 VDC @ no load Fuse*: 8A
46.5 VDC @ 10A (fully loaded) 50 VDC @ 1A load 57.5 VDC @ no load Fuse*: 15A
70 VDC @ 5A (fully loaded) 79 VDC @ 1A load 86.5 VDC @ no load Fuse*: 8A
5 VDC ±5% @ 500 mA
(Electronically Overload Protected)
(Electrically isolated from Motor Supply Output)
25W
51W
42W
Storage Temperature Range
-55 to 85 °C [-67 to 185 °F]
Operating Temperature Range
0 to 50 °C [32 to 122 °F] full rated; derate current 1.1% per degree above 50°C; 70 °C [158 °F] maximum
Humidity
95% (non-condensing) relative humidity maximum
Cooling Method
Natural convection (mount power supply to metal surface if possible)
Mounting
Mount on either wide or narrow side with machine screws per dimension diagrams
Weight (lb [kg])
6.5 [2.9]
11 [4.9]
18 [8.3]
16 [7.2]
Connections
Screw Terminals
Agency Approvals
UL (file # E181899), CSA, CE
* Fuses to be replaced by qualified service personnel only. Use (1-1/4 x 1/4 in) ceramic fast-acting fuses (Edison type ABC from AutomationDirect, or equivalent).
Power Supply Dimensions
0.250 [6.4]
6.500 [165.1]
3.250 [82.6]
(8) Ø 0.213 [5.4] thru holes
fit #10 screws
0.250 [6.4] 0.600 [15.2]
STP-PWR-3204 Power Supply
2.400 [61.0]
Dimensions: inches [mm]
0.250 [6.4] 3.250 [82.6]
0.775 [19.7]
Terminals
4.000 [101.6]
Transformer
Circuit Board
2.400 [61.0]
4.000 [101.6]
tMNC-28 Motion Control
7.000 [177.8]
0.700 [17.8]
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Power Supplies
SureStep® Power Supply Dimensions (continued)
STP-PWR-4805, -4810, -7005 Power Supplies
STP-PWR-4805 only
Terminals
Transformer
Circuit Board
C E
G H A
D F
Ø L
thru holes
(8) STP-PWR-4805
(7) STP-PWR-4810
B
(7) STP-PWR-7005
K
J
B
Dimensions for: STP-PWR-4805 STP-PWR-4810 STP-PWR-7005
SureStep Series Dimensions 48V & 70V Power Supplies
Power Supply
Dimensions* (in [mm]*)
Mtg
Part Number
A
B
C
D
E
F
G
H
J
K
L
Screw
STP-PWR-4805 8.10 [205.7] 3.88 [98.6] 5.00 [127.0] 0.87 [22.1] 4.67 [118.6] 0.25 [6.4] 7.15 [181.6] 7.75 [196.9] 0.50 [12.7] 3.53 [89.7] 0.200 [5.1] #10
STP-PWR-4810 STP-PWR-7005
9.00 [228.6] 4.62 [117.3] 5.62 [142.7]
1.56 [39.6]
4.06 [103.1]
0.35 [8.9]
n/a 8.59 [218.2] 0.50 [12.7] 4.27 [108.5] 9/32 [7.1]
1/4
* mm dimensions are for reference purposes only.
tMNC-29 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Integrated Motors System
General integrated motor/drive features
· D C power supply required (12-48 VDC or 12-70 VDC)
· P ulse/Direction or CW Pulse/CCW Pulse
· D igital input filtering
· " E" models include an encoder
· T hree optically isolated digital inputs, 5 to 24 volts
· S tep input signal smoothing (microstep emulation), performs high resolution stepping by synthesizing coarse steps into fine microsteps
· D ynamic smoothing, software-configurable filtering for use in removing spectral components from command sequence, reduces jerk, limiting excitation of system resonance
· A nti-resonance (electronic damping): raises the system-damping ratio to eliminate midrange instability and allow stable operation throughout the speed range of the motor
· Idle current reduction range of 0-90% of running current after a delay selectable in milliseconds (Standard models = 50/90%, DIP switch selectable)
· C onfigurable hardware digital noise filter, software noise filter
· N on-volatile storage, configurations are saved in FLASH memory on-board the DSP
· D ynamic current control, software configurable for running current, accel current, idle current, to make motion smoother and the motor run cooler
Standard NEMA 17 and 23 motor/drives
Standard integrated motor/drive features
(STP-MTRD-x) · " E" models have an externally wireable encoder which can provide feedback to an external controller
· C onfigurable via DIP switches
· A vailable torque from 68 to 210 oz-in
Advanced integrated motor/drive features
(STP-MTRD-xR) · S tep and Direction, CW/CCW, and AB Quadrature/Encoder following
· V elocity (Oscillator) and position mode
· C ontrol via streaming SCL commands
· RS-485 ASCII (2- or 4-wire) communications
· On "E" models, the internal encoder provides improved position and speed control
· Four "Variable I/O" points, 5 to 24 volts (NEMA 24 models)
· Analog input for speed and position, 0 to 5 VDC
· Configurable via SureMotion Pro software
· Available torque from 54 to 340 oz-in
SureStep Series Part Numbers Standard Integrated Motor/Drives
Integrated Motor/Drive NEMA Size
Price
STP-MTRD-17038
17
$102.00
STP-MTRD-17038E
17
$177.00
STP-MTRD-23042
23
$156.00
STP-MTRD-23042E
23
$232.00
STP-MTRD-23065
23
$164.00
STP-MTRD-23065E
23
$238.00
Note: Standard Integrated motor/drives with an "E" have an external
encoder that can be wired to an external controller.
Advanced NEMA 17, 23, and 24 motor/drives
SureStep Series Part Numbers Advanced Integrated Motor/Drives
Integrated Motor/Drive
NEMA Size
Price
STP-MTRD-17030R
17
$239.00
STP-MTRD-17030RE
17
$308.00
STP-MTRD-17038R
17
$252.00
STP-MTRD-17038RE
17
$336.00
STP-MTRD-23042R
23
$259.00
STP-MTRD-23042RE
23
$358.00
STP-MTRD-23065R
23
$269.00
STP-MTRD-23065RE
23
$365.00
STP-MTRD-24075RV
24
$365.00
STP-MTRD-24075RVE
24
$432.00
Note: Advanced Integrated motor/drives with an "E" have an internal
encoder used for stall prevention (cannot be wired to an external
PLC or controller).
tMNC-30 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Standard Integrated Motor/Drives Specifications
Microstepping Drive/Motor
Input Voltage (external p/s required) Logic Supply Output Configuration Method Current Controller Encoder Feedback
Encoder Specs ("E" models only)
Motor/Drive Protection
SureStep Integrated Series Specifications Standard
STP-MTRD-17038 STP-MTRD-17038E
STP-MTRD-23042 STP-MTRD-23042E
12-48 VDC
12-70 VDC
STP-MTRD-23065 STP-MTRD-23065E
12-70 VDC
+4.8 - 5 volts at 50mA maximum
DIP switches
Digital MOSFET, PWM @ 16kHz "E" models only. External encoder must be wired to external feedback device.
1000 ppr, Line Driver, Supply Voltage (Typ: 5V, Max: 5.5 V, Min: 4.5 V). Detailed specs, other encoder options, and PLC compatibility are listed in Appendix A of the SureStep user manual.
Short circuit, over-voltage, under-voltage, over-temp
Step/Pulse
5-24 VDC nominal (range 4-30VDC); (5mA @ 4V; 15 mA @ 30V); Optically isolated. Minimum pulse width = 3µs (at 2 MHz), 0.25µs (at 150kHZ), Maximum pulse frequency = 150kHz or 2MHz (switch selectable), Function = Step Input, Limit CW
Input Signals
Direction
5-24 VDC nominal (range 4-30VDC); (5mA @ 4V; 15 mA @ 30V); Optically isolated. Minimum pulse width = 3µs (at 2 MHz), 0.25µs (at 150kHZ), Maximum pulse frequency = 150kHz or 2MHz (switch selectable), Function = Direction Input, Limit CCW
Enable
5-24 VDC nominal (range 4-30VDC); (5mA @ 4V; 15 mA @ 30V); Optically isolated. Minimum pulse width = 3µs (at 2 MHz), 0.25µs (at 150kHZ), Maximum pulse frequency = 150kHz or 2MHz (switch selectable), Function = Enable Input
Output Signal
30 VDC / 100mA max, photodarlington, voltage drop = 1.2V max at 100mA Function = Alarm Output
Jumper Selectable Functions
Step Pulse Type Step and Direction: Step signal = step/pulse; Direction signal = direction.
Step CW & CCW: Step signal = CW step; Direction signal = CCW step.
Step Pulse Noise Filter
Selectable 150 kHz or 2MHz
Current Reduction
This is the percentage of full current that the motor will use when the shaft is rotating. 100%, 90%, 70%, and 50% current selections.
Idle Current Reduction
Reduce power consumption and heat generation by limiting motor idle current to 90% or 50% of running current. (Holding torque is reduced by the same %.)
Features Microstep Resolution 200-25000 (dip switch selectable)
Self Test
Automatically rotate the motor back and forth 2 1/2 turns in each direction in order to confirm that the motor is operational.
Load Inertia
Connectors
Control Encoder
Drive Cooling Method Status LEDs
Mounting
Anti-resonance and damping feature improves motor performance. Set motor and load inertia range to 04x or 510x.
Housing: Tyco 4-643498-1 Cover: Tyco 1-643075-1
Connector part number: Weidmuller 1610200000, included in STP-CON-3
Two 5 pin inserts (Molex# 14-60-0058), one housing Molex# 15-04-5104
Four M3 screws
Natural convection (mount to suitable heat sink) One red/green Four #6 screws
tMNC-31 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Standard Integrated Motor/Drives Specifications
Integrated Stepping Motor/Drives NEMA Frame Size
SureStep Integrated Series Specifications Standard
STP-MTRD-17038 STP-MTRD-17038E
STP-MTRD-23042 STP-MTRD-23042E
NEMA 17
NEMA 23
STP-MTRD-23065 STP-MTRD-23065E
NEMA 23
Maximum Holding Torque
Rotor Inertia
(lb·in) (oz·in) (N·m) (oz·in2) (kg·cm2)
4.25 68 0.480189 0.448 0.082
7.8125 125
0.8827 1.420 0.260
13.125 210
1.482936 2.515 0.460
Insulation Class
Class B (130°C)
Basic Step Angle Shaft Runout (in)
1.8 degrees
0.03
0.05
Max Shaft Radial Play @ 1lb load
0.02
Perpendicularity (mm)
0.08
Concentricity (mm)
0.05
* Maximum Radial Load (lb [kg])
6.7
13.9
* Maximum Thrust Load (lb [kg])
34
63
Storage Temperature Range
0-40°C (32-104°F)
Operating Temperature Range
0-85°C
Operating Humidity Range
90% max, non-condensing
Product Material
Aluminum, steel, plastic, FR4, etc
Environmental Rating
IP40
Weight (oz [g])
14.7 [417]
30 [850]
42 [1200]
Agency Approvals Design Tips
CE
Allow sufficient time to accelerate the load and size the step motor with a 100% torque safety factor. DO NOT disassemble step motors because motor performance will be reduced and the warranty will be voided. DO NOT connect or disconnect the step motor during operation. Mount the motor to a surface with good thermal conductivity, such as steel or aluminum, to allow heat dissipation. Use a flexible coupling with "clamp-on" connections to both the motor shaft and the load shaft to prevent radial and thrust loading on bearings from minor misalignment and to prevent loosening due to vibration.
tMNC-32 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives
Features
Input Signals
Integrated Motor/Drive Input Voltage (external p/s required) Configuration Method Supply Output Current Controller Encoder Feedback Motor/Drive Protection
Step/Pulse
Direction
Enable
Analog
Output Signal Communication Interface Non-volatile Memory Storage
Current Reduction Idle Current Reduction Microstep Resolution Modes of Operation Self Test
DC Power Connectors I/O
Comm Drive Cooling Method Status LEDs Mounting
SureStep Integrated Series Specifications Advanced STP-MTRD-17030R STP-MTRD-17038R STP-MTRD-23042R STP-MTRD-17030RE STP-MTRD-17038RE STP-MTRD-23042RE
STP-MTRD-23065R STP-MTRD-23065RE
12-48 VDC
12-70 VDC
SureMotion Pro software (SM-PRO: free download)
+4.8 - 5 volts @ 50mA maximum
Dual H-Bridge, 4 Quadrant, 4 state PWM @ 16kHz
Dual H-Bridge, 4 Quadrant, 4 state PWM @ 20kHz
"E" models only. Encoder is internal and provides position verification and stall prevention control by default.
Short circuit, over-voltage, under-voltage, over-temp
5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3 MHz). Maximum pulse frequency = 3MHz, max current draw = 12mA
Function = Step Input, Jog CW, Limit CW, Start/Stop, General Purpose 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3 MHz). Maximum pulse frequency = 3MHz, max current
draw = 12mA
Function = Direction Input, Jog CCW, Limit CCW, General Purpose 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3 MHz). Maximum pulse frequency = 3MHz, max current
draw = 12mA
Function = Enable Input, Reset Input, Change Speed, General Purpose 0-5 VDC nominal (AIN referenced to GND). Input impedance: 30K ohms minimum, resolution = 12 bits
Function = analog control modes and general purpose analog usage; programmable for signal range, offset, dead band, and filtering 30VDC, 40mA maximum. Optically isolated, open collector. Maximum pulse frequency 10kHz.
Functions = Brake Output, Alarm Output, Motion Output, Tach Output, General Purpose
RS-485 ASCII
Configurations are saved in FLASH memory on-board the DSP Selectable in SureMotion Pro software
Reduction range of 090% of running current after delay selectable in ms
Software selectable from 200 to 51200 steps/rev in increments of 2 steps/rev Pulse (step) & direction, CW/CCW, A/B quadrature, velocity (oscillator), SCL streaming commands
Checks internal and external power supply voltages. Diagnoses open motor phases and motor resistance changes > 40%
2-position screw terminal: Weidmuller 1615780000
11-position spring cage: Phoenix 1881419
5-position spring cage: Phoenix 1881354
Four M3 screws
Natural convection (mount to suitable heat sink) 1 red, 1 green
Four #6 screws
tMNC-33 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives
Integrated Motor/Drive Input Voltage (external p/s required) Configuration Method Supply Output Current Controller Encoder Feedback Motor/Drive Protection
I/O 1 (Step/Pulse)
I/O 2 (Direction)
SureStep Integrated Series Specifications Advanced Variable I/O STP-MTRD-24075RV / STP-MTRD-24075RVE
12-70 VDC
SureMotion Pro software (SM-PRO: free download) +4.8 - 5 volts @ 50mA maximum
Dual H-Bridge, 4 Quadrant, 4 state PWM @ 20kHz "E" models only. Encoder is internal and provides position verification and stall prevention control by default.
Short circuit, over-voltage, under-voltage, over-temp INPUT: 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3MHz). Maximum pulse frequency = 3MHz, max current draw =
12mA, Function = Step Input, Jog CW, Enable Input, Start/Stop, General Purpose OUTPUT: 30VDC, 40mA maximum. Optically isolated, open collector. Maximum pulse frequency 10kHz. Functions = Brake Output, Fault Output,
Motion Output, Tach Output, General Purpose INPUT: 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3MHz). Maximum pulse frequency = 3MHz, max current draw =
12mA, Function = Direction Input, Jog CCW, Alarm Reset Input, General Purpose OUTPUT: 30VDC, 40mA maximum. Optically isolated, open collector. Maximum pulse frequency 10kHz. Functions = Brake Output, Fault Output,
Motion Output, Tach Output, General Purpose
Variable I/O
I/O 3
INPUT: 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3MHz). Maximum pulse frequency = 3MHz, max current draw = 12mA, Function = Limit CW Input, Enable Input, Change Speed Input, General Purpose
OUTPUT: 30VDC, 40mA maximum. Optically isolated, open collector. Maximum pulse frequency 10kHz. Functions = Brake Output, Fault Output, Motion Output, Tach Output, General Purpose
I/O 4
INPUT: 5-24 VDC nominal. Optically isolated. Minimum pulse width = 250ns (at 3 MHz). Maximum pulse frequency = 3MHz, max current draw = 12mA, Function = Limit CCW Input, Alarm Reset Input, General Purpose
OUTPUT: 30VDC, 40mA maximum. Optically isolated, open collector. Maximum pulse frequency 10kHz. Functions = Brake Output, Fault Output, Motion Output, Tach Output, General Purpose
Analog
0-5 VDC nominal (AIN referenced to GND). Input impedance: 30K ohms minimum, resolution = 12 bits, Function = analog control modes and general purpose analog usage; programmable for signal range, offset, dead band, and filtering
Features
Communication Interface Non-volatile Memory Storage
Current Reduction Idle Current Reduction Microstep Resolution Modes of Operation Self Test
DC Power
Connectors I/O
Comm
Drive Cooling Method Status LEDs Mounting
RS-485 ASCII (2- or 4-wire)
Configurations are saved in FLASH memory on-board the DSP
Selectable in SureMotion Pro software Reduction range of 090% of running current after delay selectable in ms Software selectable from 200 to 51200 steps/rev in increments of 2 steps/rev Pulse (step) & direction, CW/CCW, A/B quadrature, velocity (oscillator), SCL streaming commands Checks internal and external power supply voltages. Diagnoses open motor phases and motor resistance changes > 40%
2-position screw terminal: Weidmuller 1615780000
11-position spring cage: Phoenix 1881419
5-position spring cage: Phoenix 1881354 Natural convection (mount to suitable heat sink)
1 red, 1 green Four #6 screws
tMNC-34 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives
Integrated Motor/Drive NEMA Frame Size
SureStep Integrated Series Specifications Advanced
STP-MTRD-17030R STP-MTRD-17038R STP-MTRD-23042R STP-MTRD-23065R
STP-MTRD-17030RE STP-MTRD-17038RE STP-MTRD-23042RE STP-MTRD-23065RE
NEMA 17
NEMA 17
NEMA 23
NEMA 23
STP-MTRD-24075RV STP-MTRD-24075RVE
NEMA 24
* Maximum Holding Torque
Rotor Inertia
(lb·in) (oz·in) (N·m) (oz·in2) (kg·cm2)
3.375 54
0.381326 0.310 0.057
4.25 68 0.480189 0.448 0.082
7.8125 125
0.8827 1.420 0.260
13.125 210
1.482936 2.515 0.460
21.25 340 2.400944 4.900 0.897
Insulation Class
Class B (130°C)
Basic Step Angle
Shaft Runout (in)
0.03
Max Shaft Radial Play @ 1lb
load
Perpendicularity (mm)
1.8 degrees 0.05
0.02 0.08
Concentricity (mm) * Maximum Radial Load (lb [kg]) * Maximum Thrust Load (lb [kg]) Storage Temperature Range
Operating Temperature Range
0.05
6.7
13.9
34
63
0-40°C (32-104°F) 0-85°C
0-70°C
Operating Humidity Range
90% max, non-condensing
Product Material
Aluminum, steel, plastic, FR4, etc.
Environmental Rating
IP40
Weight (oz [g])
12.7 [360]
15.6 [441]
30 [850]
42 [1191]
56 [1580]
Agency Approvals Design Tips
CE*
Allow sufficient time to accelerate the load and size the step motor with a 100% torque safety factor. DO NOT disassemble step motors because motor performance will be reduced and the warranty will be voided. DO NOT connect or disconnect the step motor during operation. Mount the motor to a surface with good thermal conductivity, such as steel or aluminum, to allow heat dissipation. Use a flexible coupling with "clamp-on" connections to both the motor shaft and the load shaft to prevent radial and thrust loading on bearings from minor misalignment and to prevent loosening due to vibration.
* For NEMA 24 motors, an EMI filter (RES10F03) is needed on the power supply for CE compliance.
tMNC-35 Motion Control
1-800-633-0405
Torque (oz·in)
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Integrated Motor/Drives Motor Torque vs. Speed
STP-MTRD-17030 Torque vs Speed (1.8° step motor; 1/2 stepping)
12V Power Supply
24V Power Supply Speed (rpm)
48V Power Supply
0 100
600
1200
1800
2400
3000
STP-MTRD-17038 Torque vs Speed (1.8° step motor; 1/2 stepping)
12V Power Supply
24V Power Supply Speed (rpm)
48V Power Supply
0 100
600
1200
1800
2400
3000
80
80
Torque (oz·in)
60
60
40
40
20
20
0
0
4000
8000
12000
16000
20000
Speed (pps) [1 pulse = 0.9°]
0
0
4000
8000
12000
16000
20000
Speed (pps) [1 pulse = 0.9°]
STP-MTRD-23042 Torque vs Speed (1.8° step motor; 1/2 stepping)
12V Power Supply
24V Power Supply 48V Power Supply Speed (rpm)
70V Power Supply
0 150
600
1200
1800
2400
3000
120
90
60
30
0
0
4000
8000
12000
16000
20000
Speed (pps) [1 pulse = 0.9°]
Torque (oz·in)
STP-MTRD-23065 Torque vs Speed (1.8° step motor; 1/2 stepping)
12V Power Supply
24V Power Supply 48V Power Supply Speed (rpm)
70V Power Supply
0 250
600
1200
1800
2400
3000
200
150
100
50
0
0
4000
8000
12000
16000
20000
Speed (pps) [1 pulse = 0.9°]
STP-MTRD-24075 Torque vs Speed (1.8° step motor; 1/2 stepping)
12V Power Supply
24V Power Supply 48V Power Supply Speed (rpm)
70V Power Supply
0 375
600
1200
1800
2400
3000
300
225
150
75
0
0
4000
8000
12000
16000
20000
Speed (pps) [1 pulse = 0.9°]
Torque (oz·in)
Torque (oz·in)
tMNC-36 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Standard Integrated Motor/Drives Dimensions
Dimensions = in [mm]
STP-MTRD-17038
STP-MTRD-17038E
tMNC-37 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Integrated Microstepping Motors and Drives
SureStep® Standard Integrated Motor/Drives Dimensions, continued
Dimensions = in [mm]
STP-MTRD-23042
STP-MTRD-23042E
tMNC-38 Motion Control
1-800-633-0405
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Integrated Microstepping Motors and Drives
SureStep® Standard Integrated Motor/Drives Dimensions, continued
Dimensions = in [mm]
STP-MTRD-23065
STP-MTRD-23065E
tMNC-39 Motion Control
1-800-633-0405
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Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives Dimensions
Dimensions = in [mm]
STP-MTRD-17030R / STP-MTRD-17030RE
NOTE: Encoder is internal only - not available externally
STP-MTRD-17038R / STP-MTRD-17038RE
NOTE: Encoder is internal only - not available externally
tMNC-40 Motion Control
1-800-633-0405
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Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives Dimensions, continued
Dimensions = in [mm]
STP-MTRD-23042R / STP-MTRD-23042RE
NOTE: Encoder is internal only - not available externally STP-MTRD-23065R / STP-MTRD-23065RE
NOTE: Encoder is internal only - not available externally
tMNC-41 Motion Control
1-800-633-0405
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Integrated Microstepping Motors and Drives
SureStep® Advanced Integrated Motor/Drives Dimensions, continued
Dimensions = in [mm]
STP-MTRD-24075RV / STP-MTRD-24075RVE
NOTE: Encoder is internal only - not available externally
tMNC-42 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Microstepping Drives Accessories
Braking Accessories
As a load rapidly decelerates from a high speed, much of the kinetic energy of that load is transferred back to the motor. This energy is then pushed back to the drive and power supply, resulting in increased system voltage. If there is enough overhauling load on the motor, the DC voltage will go above the drive and/or power supply limits. In general, the more torque the motor is capable of producing then the more energy it can push back into the drive.
When using a regulated/switching power supply, this can trip the overvoltage protection of the power supply or drive, and cause it to shut down.
To solve this problem, AutomationDirect offers a regeneration clamp and a braking resistor as optional accessories. The regen clamp has a built-in 50W braking resistor. For additional braking power (larger overhauling loads), an optional 100W braking resistor is also available with the STP-DRVA-RC-050. The STP-DRVA-RC-050A does not have the ability to use an external resistor.
Regeneration Clamp STP-DRVA-RC-050
Regeneration Clamp Features
Braking Resistor
Common Features
· Built-in 50W power resistor for more continuous current handling
· Mounted on a heat sink
· Voltage range: 2480 VDC; no user adjustments required
· Power: 50W continuous; 800W peak
· Indicators (LED): Green = power supply voltage is present Red = clamp is operating (usually when stepper is decelerating)
· P rotection: The external power supply is internally connected to an "Input Diode" in the regen clamp that protects the power supply from high regeneration voltages. This diode protects the system from connecting the power supply in reverse. If the clamp circuit fails, the diode will continue to protect the power supply from over-voltage.
STP-DRVA-RC-050 Features
· External 100W resistor available · Multiple drives in parallel up to 20A total output current · Non-removable terminal blocks · Uses 12-18 AWG wires for connections
STP-DRVA-RC-050A Features
· Three drive connections, 7A max per channel, 15A total output current · Removable terminal blocks (replacement kit STP-CON-4) · Uses 18-20 AWG wire for connections
SureStep Damper
A step motor inertia damper can smooth out steps in a typical step motor resulting in a quieter and smoother motion when rotating between steps. Reducing the resonance and possible micro oscillations when moving from step to step is the main purpose of a "hockey puck" style damper, but it can also be used as a hand wheel to directly rotate the position of the rotor when power is removed from the motor. The damper is a properly sized machined piece of aluminum encased in plastic. It is sized and weighted for general damping of the respective frame size motor.
Regeneration Clamp STP-DRVA-RC-050A
Sure Step Series Specifications Microstepping Drives Optional Accessories
Part Number
Price Description
STP-DRVA-RC-050* STP-DRVA-RC-050A*
$94.00 $55.00
Regen Clamp: 50W, for DC input stepper and servo drives, non-enclosed, optional 100W external resistor
Regen Clamp: 50W, for DC input stepper and servo drives, enclosed
STP-DRVA-BR-100
$68.00 Braking Resistor: use with STP-DRVA-RC-050 regen clamp; 100W, 10
STP-MTRA-17DMP STP-MTRA-23DMP
$13.50 $31.00
SureStep damper, metal body. For use with NEMA 17 stepper motors with 5mm shafts. Mounting set screw included. SureStep damper, metal body. For use with NEMA 23 stepper motors with 1/4 inch shafts. Mounting set screw included.
* Do not use the regeneration clamp in an atmosphere containing corrosive gases.
Damper
tMNC-43 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Microstepping Drives Accessories
Dimensions = in [mm]
STP-DRVA-BR-100
STP-DRVA-RC-050
2.50 [63.5]
4X Ø0.12 [Ø3.0]
2X R0.16 [R4.0]
1.50 [38.1] 0.75
[19.1]
4.00 [101.6]
3.75 [95.3]
0.13 [3.3]
0.75 [19.0]
5.87 [149.1]
5.46 [138.7]
22.00 [558.8]
3.00 [76.2] 0.24 [6.1]
1.50 [38.1]
0.16 [4.0]
2.21 [56.2]
1.25 [31.8]
1.24 [31.5]
3.69 [93.7]
4-40 UNC
3X Ø0.12 [Ø3.0]
1.20 [30.6]
0.87 [22.1]
1.17 [29.7]
STP-DRVA-RC-050A
3.70 [94.0]
0.64
[16.2]
0.20
[5.0]
3.01 1.77 [76.4] [45.0]
6X R0.08 [R2.1]
3.35 [85.0]
tMNC-44 Motion Control
0.67 [17.0]
1.13 [28.6]
0.20 [5.0]
0.20 [5.0]
1-800-633-0405
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Stepping System Accessories
SureStep® Microstepping Drives Accessories
USB to RS-485 Adapter
The STP-USB485-4W is a USB to RS-232/RS-485 converter that can be used in 2-wire or 4-wire serial networks. Serial communication can be wired up via the 9-pin D-sub connector or through the 6-screw terminals. The STP-USB485-4W can be set for several different configurations. These modes are set up by the 4 DIP switches on the outside of the case (RS-232/ RS-485, full/half duplex) and by the 7 jumpers located inside the case (termination/bias resistors). SureStep Advanced Drives communicate via RS-232 (for control and for configuration via SureMotion Pro). The Advanced Integrated motor/drives use RS-485. While the Advanced Integrated motor/drives can be wired for either 2- or 4-wire networks, 4-wire is require for use with SureMotion Pro due to the Firmware Download utility and the Status Monitor Screen. Depending on the host controller's RS-485 implementation, either 2- or 4-wire RS-485 can be used for control. All RS-485 PLCs that have 2-wire capability (Productivity, BRX, Click, DirectLogic, etc.) can control the Advanced Integrated steppers.
SureStep PC Adapter - STP-USB485-4W
Price Communications Configure With
Compatible Cables
$104.00
2-wire RS-232 2- or 4-wire RS-485
Internal jumpers and external DIP switches
STP-232RJ11-CBL STP-485DB9-CBL-2
USB
Dimensions = in [mm]
tMNC-45 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Stepping System Encoders
Replacement Encoders
The STP-MTRA-ENC1 is a replacement for the encoder that comes standard with the STP-MTRD-17038E, STP-MTRD-23042E, and STP-MTRD-23065E integrated motor/ drives. Note that the encoder included with (E) model advanced integrated motor/ drives is internal and cannot be replaced.
The STP-MTRA-ENC9 is a replacement for the encoder that comes standard with the STP-MTR(x)-xxxxE stand alone step motors.
Installation tool and mounting hardware is included with all replacement encoders. For more information and details on how to wire the replacement encoders, please see the SureStep User Manual.
STP-MTRA-ENC2
Optional Encoders
Optional encoders can be purchased separately for standard integrated motor/ drives and standalone dual-shaft motors in all NEMA 14, 17, and 23 sizes, and also for STP-MTRAC-34xxxD motors (currently not available for STP-MTRx-34xxxD motors). All (D) model (dual-shaft) step motors come with pre-drilled holes in the rear end cap for easy encoder mounting. Pre-installed encoders on standalone dual-shaft motors and standard integrated motor/drives can be retrofitted with an appropriate optional encoder if desired. Please see the chart on the following page for encoder compatibility.
STP-MTRA-ENC9
Features:
· Fixed resolutions include 400ppr or 1000ppr · Configurable models have up to 4096ppr (default = 400ppr) · Choose line driver or push-pull (totem) output signals
STP-MTRA-ENC11
Sure Step Series Specifications Encoders
Part Number
Price Description
STP-MTRA-ENC1
$68.00
SureStep incremental (quadrature) modular encoder, 5VDC, line driver (differential) output, 1000 ppr. For use with SureStep stepper motors with 5mm rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC2
$58.00
SureStep incremental (quadrature) modular encoder, 5VDC, Push-pull (totem) output, 1000 ppr. For use with SureStep stepper motors with 5mm rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC3
$59.00
SureStep incremental (quadrature) modular encoder, 5VDC, line driver (differential) output, 400 ppr. For use with SureStep stepper motors with 5mm rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC4
$49.50
SureStep incremental (quadrature) modular encoder, 5VDC, Push-pull (totem) output, 400 ppr. For use with SureStep stepper motors with 5mm rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC5
$68.00
SureStep incremental (quadrature) modular encoder, 5VDC, line driver (differential) output, 1000 ppr. For use with SureStep stepper motors with 1/4 inch rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC6
$58.00
SureStep incremental (quadrature) modular encoder, 5VDC, Push-pull (totem) output, 1000 ppr. For use with SureStep stepper motors with 1/4 inch rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC7
$59.00
SureStep incremental (quadrature) modular encoder, 5VDC, line driver (differential) output, 400 ppr. For use with SureStep stepper motors with 1/4 inch rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC8
$49.50
SureStep incremental (quadrature) modular encoder, 5VDC, Push-pull (totem) output, 400 ppr. For use with SureStep stepper motors with 1/4 inch rear shaft. Installation tool and mounting hardware included.
STP-MTRA-ENC9*
$57.00
SureStep incremental (quadrature) modular encoder, 5VDC, line driver (differential) output, configurable up to 4096 ppr. For use with NEMA 14, 17, and 23 SureStep dual-shaft motors. Installation tool and mounting hardware included.
STP-MTRA-ENC10*
$43.50
SureStep incremental (quadrature) modular encoder, 5VDC, Push-pull (totem) output, configurable up to 4096 ppr. For use with NEMA 14, 17, and 23 SureStep dual-shaft motors. Installation tool and mounting hardware included.
STP-MTRA-ENC11
$66.00
SureStep incremental (quadrature) modular encoder, 5 VDC, line driver (differential) output, 1000 ppr. For use with SureStep stepper motors with 3/8in rear shaft. Installation hardware included. Requires STP-CBL-EAxx cable.
STP-MTRA-ENC12
$56.00
SureStep incremental (quadrature) modular encoder, 5 VDC, push-pull (totem) output, 1000 ppr. For use with SureStep stepper motors with 3/8in rear shaft. Installation hardware included. Requires STP-CBL-EDxx cable.
STP-MTRA-ENC13
$57.00
SureStep incremental (quadrature) modular encoder, 5 VDC, line driver (differential) output, 400 ppr. For use with SureStep stepper motors with 3/8in rear shaft. Installation hardware included. Requires STP-CBL-EAxx cable.
STP-MTRA-ENC14
$48.00
SureStep incremental (quadrature) modular encoder, 5 VDC, push-pull (totem) output, 400 ppr. For use with SureStep stepper motors with 3/8in rear shaft. Installation hardware included. Requires STP-CBL-EDxx cable.
* ENC9 and ENC10 encoders come with multiple adapter sleeves to accomodate different motor shaft diameters. See the dimensional drawing for
details.
tMNC-46 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Stepping System Encoders
Part Number STP-MTRA-ENC1 STP-MTRA-ENC2 STP-MTRA-ENC3 STP-MTRA-ENC4
Sure Step Series Encoder Compatibility
PPR Bore Diameter Output Type
Encoder Cable PLC Compatibility Motor Compatibility
Line Driver
STP-CBL-EAxx
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
1000
Push-pull (totem)
STP-CBL-EDxx
BRX*, CLICK C0-1xDxE-D*
STP-MTRx-14xxxD STP-MTRx-14xxxE
5mm
STP-MTRx-17xxxD
Line Driver
STP-CBL-EAxx
P2-HSI, P3-HSI, BRX*,
STP-MTRx-17xxxE
CLICK C0-1xDxE-D* Standard STP-MTRD-xxxxxE
400
Push-pull (totem)
STP-CBL-EDxx
BRX*, CLICK C0-1xDxE-D*
STP-MTRA-ENC5 STP-MTRA-ENC6 STP-MTRA-ENC7 STP-MTRA-ENC8
1000 0.25 inch
400
STP-MTRA-ENC9 STP-MTRA-ENC10
48 to 4096 configurable**
(default = 400)
2mm - 8mm
Line Driver Push-pull (totem)
Line Driver Push-pull (totem)
Line Driver Push-pull (totem)
STP-CBL-EAxx
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
STP-CBL-EDxx STP-CBL-EAxx
BRX*, CLICK C0-1xDxE-D*
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
STP-MTRx-23xxxD STP-MTRx-23xxxE STP-MTRAC-23xxxD
STP-CBL-EDxx
STP-CBL-EBxx (signal)
STP-USBENC-CBL-1 (configuration)
BRX*, CLICK C0-1xDxE-D*
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
BRX*, CLICK C0-1xDxE-D*
STP-MTRx-14xxxD STP-MTRx-14xxxE STP-MTRx-17xxxD STP-MTRx-17xxxE STP-MTRx-23xxxD STP-MTRx-23xxxE STP-MTRAC-23xxxD Standard STP-MTRD-xxxxxE
STP-MTRA-ENC11
1000
STP-MTRA-ENC12
0.375 inch
STP-MTRA-ENC13
400
STP-MTRA-ENC14
* Requires FC-ISO-C ** Cable STP-USBENC-CBL-1 required for configuration
Line Driver Push-pull (totem)
Line Driver Push-pull (totem)
STP-CBL-EAxx STP-CBL-EDxx STP-CBL-EAxx STP-CBL-EDxx
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
BRX*, CLICK C0-1xDxE-D*
P2-HSI, P3-HSI, BRX*, CLICK C0-1xDxE-D*
BRX*, CLICK C0-1xDxE-D*
STP-MTRAC-34xxxD
tMNC-47 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Stepping System Encoders
Dimensions = in [mm]
STP-MTRA-ENC1, 3, 5, 7
STP-MTRA-ENC2, 4, 6, 8
Bolt Hole Circles for Mounting
Encoder
Holes
ENC1, ENC4, ENC7,
ENC2, ENC5, ENC8
ENC3, ENC6,
2 3
holes holes
@ @
19.05mm (.75") 20.9mm (.823")
2 holes @ 16mm, 19.05mm, 32.44mm, 46.02 mm
ENC9, ENC10 3 holes @ 20.9mm, 21.55mm, 22mm
4 holes @ 25.4mm
STP-MTRA-ENC9, 10
STP-MTRA-ENC9, 10 Additional Dimensions
Location
Dimensions
D*
2mm, 3mm, 1/8 inch, 4mm, 3/16 inch, 5mm, 6mm, 1/4 inch, 8mm
* The dimension of D varies based on which sleeve is used. Values listed represent the different sleeves available for this encoder.
tMNC-48 Motion Control
1-800-633-0405
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Stepping System Accessories
SureStep® Stepping System Encoders
Dimensions = in [mm]
STP-MTRA-ENC11, 13
STP-MTRA-ENC12, 14
Bolt Hole Circles for Mounting
Encoder
ENC11, ENC12, ENC13, ENC14
Holes
2 holes @ 19.05mm (.75") 3 holes @ 20.9mm (.823") 2 holes @ 46.02mm (1.812")
tMNC-49 Motion Control
1-800-633-0405
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Stepping System Accessories
AMT Series Stepping System Encoders
CUI Devices' AMT series encoders are award-winning technologically advanced capacitive encoders with a variety of uses. Small, configurable, robust, and inexpensive, AMT encoders have won Product of the Year from Electronic's Weekly and from Electronic Products magazines.
AMT series encoders are typically mounted to the back of a stepper motor, but they can be used in many other applications. Instead of manufacturing many different encoders with different resolutions, CUI Devices offers the AMT series encoders with configurable pulses per revolution (PPR). The PPR can be set for most models using the free AMT Viewpoint software (available at https://support. automationdirect.com/products/surestep.html). The AMT10 family of encoders are configured using DIP switches.
Encoder Model Overview
AMT series encoders include six distinct model lines (families) designed to meet specific needs.
CUI Devices AMT Series Encoders
· A MT10 DIP switch configurable incremental quadrature encoders. Good for NEMA 14, NEMA 17, and NEMA 23/24 size motors.
· A MT11 SW configurable resolution incremental quadrature encoders. Good for NEMA 14, NEMA 17, and NEMA 23/24 size motors (motor shaft sizes 2mm, 3mm, 1/8", 4mm, 3/16", 5mm, 6mm, 1/4", 8mm).
· A MT13 Similar to AMT11, but these are larger sized and good for NEMA 34 and NEMA 42 motors (motor shaft sizes 9mm, 3/8", 10mm, 11mm, 12mm, 1/2", 13mm, 14mm, 5/8").
· A MT31 A modified version of AMT11 with additional Hall-effect sensor outputs for commutation. This is needed for motors that don't have Hall-effect sensors mounted inside the motor. Typically "commutation encoders" are used with brushless DC (BLDC) motors and drives. Good for NEMA 14, NEMA 17, and NEMA 23/24 size motors.
· A MT33 Same encoder + commutation features as the AMT31 family, but larger size for use with NEMA 34 and NEMA 42 motors.
Capacitive Encoders
AMTx x x x - V
A capacitive encoder is comprised of three main components: a rotor, a stationary transmitter, and a stationary receiver. The rotor contains a sinusoidal pattern and, as it rotates, the high frequency reference signal of the transmitter is modulated in a predictable way. The encoder detects the changes in capacitance-reactance on the receiver board and translates them, using a demodulation algorithm, into increments of rotary motion.
Advantages of Capacitive Encoders
Derived from the same principles used in digital calipers, capacitive encoders have an excellent track record. The AMT series has proven to be both highly reliable and accurate. A capacitive encoder is more rugged than an optical encoder, tolerating a range of environmental contaminants such as dust, dirt, and oil. Capacitive encoders also hold-up much better to vibration and temperature extremes. Further, with no LED, it has a longer lifetime, a smaller footprint, and lower current consumption (6 to 18 mA) than an optical encoder. Immune to magnetic interference and electrical noise, it is as rugged as a magnetic encoder, but delivers greater accuracy and higher resolution.
Given their digital nature, capacitive encoders also offer increased flexibility, allowing users to change the encoder's resolution while a typical optical or magnetic encoder must be
Installation Kit Models with -V include an installation kit
Output S = Single-ended signals Q = Line Driver (differential) encoder signals D = Line Driver encoder + Line Driver commutation signals F = Absolute encoder: 14-bit single-turn encoder H = Absolute encoder: 14-bit multi-turn encoder
Connector Orientation 2 = radial 3 = axial
Encoder Series 10 = DIP switch configurable incremental 11 = SW configurable incremental 13 = NEMA 34/42 SW configurable incremental 31 = SW configurable incremental with commutation signals 33 = NEMA 34/42 SW configurable incremental with commutation signals
AMT series name
swapped out each time a different resolution is needed. The programmable resolutions available in capacitive encoders are not only useful for system optimization, particularly when designing the PID control loop, but can reduce inventory holding, as one model can be used across multiple applications. Capacitive technology also allows the ability to digitally set the index pulse and alignment of the encoder for BLDC commutation, while its built-in diagnostic capabilities provide designers access to valuable system data for quick troubleshooting in the field.
tMNC-50 Motion Control
1-800-633-0405
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Stepping System Accessories
AMT Series Stepping System Encoders
Replacement Encoders
Optional Encoders
The AMT112Q-V is a replacement for the encoder that comes pre-mounted on the STP-MTR(x)-xxxxE step motors. Step motor part numbers that end in "E" have encoders pre-mounted on the rear shaft. Models that end in "D" are the same motors, without the pre-mounted encoders. If you would like a different encoder then should purchase the "D" model motor and the encoder separately.
Installation tools and mounting hardware are included with all CUI Devices brand AMT series replacement encoders. For more information and details on how to wire the replacement encoders, please see the SureStep User Manual.
Optional encoders can be purchased separately for standard integrated motor/drives and standalone dual-shaft motors in all NEMA 14, 17, 23, 34, and 42 motors. All "D" model (dual-shaft) step motors come with pre-drilled holes in the rear end cap for easy modular encoder mounting. Pre-installed encoders on standalone dual-shaft motors and standard integrated motor/drives can be retrofitted with an appropriate optional encoder if desired. Please see the chart on the following page for encoder compatibility.
PPR
CUI Devices defines PPR, pulses per revolution, as the number of high pulses per channel per revolution. CPR, the number of counts that a controller could determine from a quadrature encoder (both channels have a rising and a falling edge), is 4 x PPR.
For more information regarding PPR, CPR, or LPR (Lines Per Revolution) view https://www.cuidevices.com/blog/what-isencoder-ppr-cpr-and-lpr.
AMT102-V
AMT103-V
AMT Series Encoders
Part Number listprice Description
AMT102-V
CUI Devices incremental (quadrature) modular encoder, 5 VDC, $24.25 radial, push-pull (totem) output, DIP switch configurable up to
2048 ppr. For use with NEMA 14, 17, and 23 dual shaft motors.
AMT103-V
CUI Devices incremental (quadrature) modular encoder, 5 VDC, $24.25 axial, push-pull (totem) output, DIP switch configurable up to
2048 ppr. For use with NEMA 14, 17, and 23 dual shaft motors.
AMT112S-V
CUI Devices incremental (quadrature) modular encoder, 5 VDC, $33.00 radial, push-pull (totem) output, configurable up to 4096 ppr.
For use with NEMA 14, 17, and 23 dual shaft motors.
AMT112Q-V
CUI Devices incremental (quadrature) modular encoder, 5 VDC, $36.75 radial, line driver (differential) output, configurable up to 4096
ppr. For use with NEMA 14, 17, and 23 dual shaft motors.
AMT312D-V
$43.00
CUI Devices incremental (quadrature)/commutation modular encoder, 5 VDC, radial, line driver (differential) encoder output, configurable up to 4096 ppr, line driver (differential) commutation output. For use with NEMA 14, 17, and 23 dual shaft motors.
AMT312S-V
$36.75
CUI Devices incremental (quadrature)/commutation modular encoder, 5 VDC, radial, push-pull (totem) encoder output, configurable up to 4096 ppr, push-pull (totem) commutation output. For use with NEMA 14, 17, and 23 dual shaft motors.
See Accessories section for configuration and signal cables.
CUI Devices Datasheets provide detailed encoder specifications. These datasheets can be found on each encoder's web page at www.automationdirect.com.
AMT112S-V AMT312D-V
tMNC-51 Motion Control
1-800-633-0405
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Stepping System Accessories
AMT Series Stepping System Encoders
AMT Series Encoders, continued
Part Number Price Description
AMT132S-V
CUI Devices incremental (quadrature) modular encoder, 5 $33.50 VDC, radial, push-pull (totem) output, configurable up to
4096 ppr. For use with NEMA 34 and 42 dual shaft motors.
AMT132Q-V
$37.50
CUI Devices incremental (quadrature) modular encoder, 5 VDC, radial, line driver (differential) output, configurable up to 4096 ppr. For use with NEMA 34 and 42 dual shaft motors.
AMT332S-V
$37.25
CUI Devices incremental (quadrature)/commutation modular encoder, 5 VDC, radial, push-pull (totem) encoder output, configurable up to 4096 ppr, push-pull (totem) commutation output. For use with NEMA 34 and 42 dual shaft motors.
AMT332D-V
$43.75
CUI Devices incremental (quadrature)/commutation modular encoder, 5 VDC, radial, line driver (differential) encoder output, configurable up to 4096 ppr, line driver (differential) commutation output. For use with NEMA 34 and 42 dual shaft motors.
See Accessories section for configuration and signal cables.
CUI Devices Datasheets provide detailed encoder specifications. These datasheets can be found on each encoder's web page at www.automationdirect.com.
AMT132S-V AMT332S-V
AMT Series Encoder Accessories
Part Number
listprice Description
CUI-KIT-1
$6.00
CUI Devices encoder accessory kit, replacement. For use with CUI Devices AMT102 encoders. Includes (1) AMT102 base, (1) AMT102 wide base, and (1) AMT10 sleeve kit (9 sleeves sized from 2-8mm).
CUI-KIT-2
$6.00
CUI Devices encoder accessory kit, replacement. For use with CUI Devices AMT103 encoders. Includes (1) AMT standard base, (1) AMT standard wide base, and (1) AMT10 sleeve kit (9 sleeves sized from 2-8mm).
CUI-KIT-3
$6.00
CUI Devices encoder accessory kit, replacement. For use with CUI Devices AMT11, AMT21, and AMT31 encoders. Includes (1) AMT standard base, (1) AMT standard wide base, and (1) AMT standard sleeve kit (9 sleeves sized from 2-8mm).
CUI-KIT-4
$6.00
CUI Devices encoder sleeve kit, replacement. For use with CUI Devices AMT13 and AMT33 encoders. Includes (8) sleeves sized from 9-14mm.
STP-MTRA-SCRWKT-1
$5.00
SureStep encoder mounting screw kit, for use with all stepper encoders.
CUI-KIT-1 CUI-KIT-2
tMNC-52
CUI-KIT-3 Motion Control
CUI-KIT-4
STP-MTRA-SCRWKT-1 1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Accessories
AMT Series Stepping System Encoders
AMT Series Encoder Compatibility
Part Number
Max PPR
Bore Diameter
Output Type
PLC Compatibility
Encoder Cable
Configuration
Motor
Cable
Compatibility
AMT102-V AMT103-V
2048 2048
push-pull (totem)
CUI-3131-x
(radial connector)
push-pull (totem) (axial connector)
BRX1, CLICK C0-1xDxE-D2
CUI-3132-1FT
CUI-435-x CUI-3934-6FT
n/a
AMT112S-V AMT112Q-V
AMT312D-V AMT312S-V AMT132S-V
4096 4096
4096 4096 4096
2mm, 3mm, 1/8", 4mm, 3/16", 5mm, 6mm, 1/4",
8mm
push-pull (totem)
line driver (differential)
line driver (differential) encoder+commutation
push-pull (totem) encoder+commutation
push-pull (totem)
P2-HSI, P3-HSI, BRX1, CLICK C0-1xDxE-D2
P2-HSI, P3-HSI, BRX1, CLICK C0-1xDxE-D2
BRX1, CLICK C0-1xDxE-D2
AMT-17C-1-x AMT-17C-1-x
AMT-17C-1-x AMT-17C-1-x AMT-18C-3-x
AMT-PGRM17C
AMT-PGRM17C
NEMA 14, 17, 23
dual-shaft
AMT132Q-V AMT332S-V AMT332D-V
4096 4096 4096
9mm, 3/8", 10mm, 11mm,
12mm, 1/2", 13mm,
14mm, 5/8"
line driver (differential)
push-pull (totem) encoder+commutation
line driver (differential) encoder+commutation
P2-HSI, P3-HSI, BRX1, CLICK C0-1xDxE-D2 BRX1, CLICK C0-1xDxE-D2
P2-HSI, P3-HSI, BRX1, CLICK C0-1xDxE-D2
AMT-18C-3-x AMT-18C-3-x AMT-18C-3-x
AMT-PGRM18C
NEMA 34 and 42
dual-shaft
(Does not fit STP-MTRAC-34
motors)
Note: For specific AutomationDirect PLC and step motor model compatibility, please see Appendix A in the SureStep User Manual.
1 - Requires FC-ISO-C (see wiring diagrams for DIP switch settings).
Part Number CUI-3132-1FT CUI-3131-6FT CUI-3131-10FT CUI-3131-20FT CUI-435-1FT CUI-3934-6FT CUI-435-10FT CUI-435-20FT
Price $4.50 $9.50 $28.00 $45.00 $5.00 $24.50 $20.00 $28.00
AMT Series Encoder Signal Cables
Description
CUI Devices encoder cable, 5-pin connector to pigtail, 1ft cable length. For use with CUI Devices AMT102 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, shielded, twisted pair, 6ft cable length. For use with CUI Devices AMT102 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, shielded, twisted pair, 10ft cable length. For use with CUI Devices AMT102 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, shielded, twisted pair, 20ft cable length. For use with CUI Devices AMT102 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, 1ft cable length. For use with CUI Devices AMT103 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, shielded, twisted pair, 6ft cable length. For use with CUI Devices AMT103 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, 10ft cable length. For use with CUI Devices AMT103 encoders.
CUI Devices encoder cable, 5-pin connector to pigtail, 20ft cable length. For use with CUI Devices AMT103 encoders.
CUI-435-1FT CUI-435-10FT CUI-435-20FT
tMNC-53
CUI-3132-1FT Motion Control
CUI-3934-6FT
CUI-3131-6FT CUI-3131-10FT CUI-3131-20FT
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Accessories
AMT Series Stepping System Encoders
Part Number AMT-17C-1-036 AMT-17C-1-072 AMT-17C-1-120 AMT-18C-3-036 AMT-18C-3-072 AMT-18C-3-120
AMT Series Encoder Signal Cables
Price Description
CUI Devices encoder cable, 17-pin connector to pigtail, $37.00 shielded, twisted pair, 3ft cable length. For use with
CUI Devices AMT112 and AMT312 encoders.
CUI Devices encoder cable, 17-pin connector to pigtail, $75.00 shielded, twisted pair, 6ft cable length. For use with
CUI Devices AMT112 and AMT312 encoders.
CUI Devices encoder cable, 17-pin connector to pigtail, $112.00 shielded, twisted pair, 10ft cable length. For use with
CUI Devices AMT112 and AMT312 encoders.
CUI Devices encoder cable, 18-pin connector to pigtail, $25.50 shielded, twisted pair, 3ft cable length. For use with
AMT13 and AMT33 encoders.
CUI Devices encoder cable, 18-pin connector to pigtail, $62.00 shielded, twisted pair, 6ft cable length. For use with
AMT13 and AMT33 encoders.
CUI Devices encoder cable, 18-pin connector to pigtail, $88.00 shielded, twisted pair, 10ft cable length. For use with
AMT13 and AMT33 encoders.
AMT-17C-1-036 AMT-17C-1-072 AMT-17C-1-120
AMT-18C-3-036 AMT-18C-3-072 AMT-18C-3-120
Part Number AMT-PGRM-17C AMT-PGRM-18C
AMT Series Encoders Programming Cables
Price Description
$25.00
CUI Devices programming cable, miniB-USB to 17-pin connector, 1ft cable length. For use with CUI Devices AMT112 and AMT312 encoders.
$22.75
CUI Devices programming cable, miniB-USB to 18-pin connector, 1ft cable length. For use with CUI Devices AMT13 and AMT33 encoders.
AMT-PGRM-17C
AMT-PGRM-18C
tMNC-54 Motion Control
1-800-633-0405
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Stepping System Accessories
AMT Series Stepping System Encoders
Encoder
Pin Function
+5V GND
A B B Z Z
Line Driver Encoder Wiring Colors
AMT112Q-V AMT312D-V STP-MTRA-ENC9
Pin #
STP-CLB-EBx AMT-17C-1-xxx
Wire Color
Pin #
6
RED/BLK
6
4
BLK/RED
4
10
WHT/BLK
8
11
BLK/WHT
9
8
GRN/BLK
10
9
BLK/GRN
11
12
BLU/BLK
12
13
BLK/BLU
13
AMT132Q-V AMT332D-V
AMT-18C-3-xxx Wire Color
RED/GRN GRN/RED BRN/WHT WHT/BRN GRN/WHT WHT/GRN BLU/WHT WHT/BLU
Encoder
Single Ended (Push-pull/Totem) Encoder Wiring Colors
AMT112S-V AMT312S-V STP-MTRA-ENC10
AMT132S-V AMT332S-V
AMT102-V
AMT103-V
Pin Function
+5V GND A+ B+ Z+
Pin #
STP-CLB-EBx AMT-17C-1-xxx
Wire Color
Pin #
AMT-18C-3-xxx Wire Color
Pin #
CUI-3131-xxx Wire Color
CUI-3132-1FT Wire Color
Pin #
CUI-435-xxx CUI-3934-6FT Wire Color Wire Color
6
RED/BLK
4
BLK/RED
10
WHT/BLK
8
GRN/BLK
12
BLU/BLK
6
RED/GRN
5V
4
GRN/RED
G
8
BRN/WHT
A
10
GRN/WHT
B
12
BLU/WHT
X
RED BLACK WHT BRN GRN
ORG
5V
ORG
BRN
G
BRN
BLU
A
BLU
YEL
B
YEL
PUR
X
PUR
RED BLACK WHT BRN GRN
Single Ended (Push-pull/Totem) Commutation Wiring Colors
Encoder
AMT312S-V
AMT332S-V
Pin Function
+5V GND U+ W+ V+
Pin #
6 4 3 5 7
AMT-17C-1-xxx Wire Color
RED/BLK BLK/RED BRN/BLK ORG/BLK RED/WHT
Pin #
6 4 3 5 7
AMT-18C-3-xxx Wire Color
RED/GRN GRN/RED BRN/RED ORG/RED BLU/RED
tMNC-55 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Accessories
AMT Series Encoders PLC Connectivity
Line Driver Encoder to Line Driver PLC Input
Line Driver (Differential) Encoder
PLC/Controller
A
1A
D
A
1A
B
1B
Sensor D
B
1B
C
1Z
D
C
1Z
Single Ended (Push-pull/Totem)
Encoder to Sourcing PLC
5VDC
Single Ended (Totem) Encoder
+
+
PLC/Controller
+1A
C
A
B
-1A E
+1B
SOinuktBpinugtC
B
-1B
E
+1Z
C
Z
B
-1Z E
-
Single Ended (Push-pull/Totem) Encoder to Sinking PLC
Single Ended (Totem) Encoder
+ A
C B
E B
SourcingC OuBtput
E Z
C B
E
-
5VDC
+
PLC/Controller
+1A
-1A +1B
Sinking Input -1B +1Z
-1Z
tMNC-56 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Accessories
SureStep® Microstepping Drives Accessories
SureMotion Pro Drive Configuration Software - for Advanced Stepper Drives and Advanced Integrated Motor/Drives
Free Download
SureMotion Pro configuration software is available as a free download from our website for SureStep advanced components (STP-DRV-4850, -80100, & STP-MTRD-xxxxxR).
· Completely replaces SureStep Pro. Required for integrated motor/ drives.
· Used for easy configuration and setup of the drive, including drive, motion control mode, I/O, motor.
· Open, Save, Upload, Download configuration files to Advanced Drives and Drive/Motors.
· Status Monitor screen aids in troubleshooting alarms and faults.
· Self Test Mode verifies motor wiring and functionality.
· SCL Terminal window allows testing/ verification of SCL (serial ASCII) commands before PLC programming begins.
· Help files include technical data, application information, advanced setup, serial command instructions.
· Runs on 32-bit/64-bit Windows operating systems.
SureStep Drive Configuration Software - for Advanced Stepper Drives
Part Number Price Description
SM-PRO
$9.25
SureMotion Pro Windows configuration software, USB drive or free download. For use with SureStep stepper drives with serial port. Requires PC serial port, USB-RS232 or STP-USB485-4W serial adapters.
* Available for purchase on USB or can be downloaded for free from the AutomationDirect Web site (www.AutomationDirect.com).
tMNC-57 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Cables
SureStep® Cables
Cable STP-EXT-006 STP-EXT-010 STP-EXT-020 STP-EXTH-006 STP-EXTH-010 STP-EXTH-020 STP-EXTHW-006 STP-EXTHW-010 STP-EXTHW-020 STP-EXTL-006 STP-EXTL-010 STP-EXTL-020 STP-EXTW-006 STP-EXTW-010 STP-EXTW-020 STP-232RJ11-CBL*
STP-232HD15-CBL-2**
STP-232RJ12-CBL-2**
STP-CBL-CA6 STP-CBL-CA10 STP-CBL-CA20
Price $10.50 $12.00 $16.00 $22.50 $27.00 $31.50 $45.50 $50.00 $63.00 $10.00 $12.00 $15.50 $45.50 $50.00 $63.00 $9.50 $11.50
$7.00 $17.00 $20.00 $29.50
SureStep Series Stepping System Cables
Purpose
Length
Use With
6 ft
10 ft
STP-MTR-xxxxx(x)
20 ft
6 ft
10 ft
STP-MTRH-xxxxx(x)
20 ft
6 ft
motor to drive extension
10 ft
STP-MTRHW-xxxxx(x)
20 ft
6 ft
10 ft
STP-MTRL-xxxxx(x)
20 ft
6 ft
10 ft
STP-MTRW-xxxxx(x)
20 ft
programming/communication
10 ft
communication
6.6 ft
communication
6.6 ft
control cable
6 ft
control cable
10 ft
control cable
20 ft
STP-DRV-4850, STP-DRV-80100 STP-DRV-4850, STP-DRV-80100
DL06, D2-250-1, D2-260 STP-DRV-4850, STP-DRV-80100
DL05, CLICK
STP-MTRD-17038 STP-MTRD-17038E
Cable End Connectors pigtail / Molex 43020-0401 connector
pigtail / Molex 39-01-2041 connector
Bulgin # PXP4011/06P/6065
pigtail / Molex 105308-22004 connector
Bulgin # PXP4011/06P/6065 DB9 female / RJ11(6P4C)
HD 15-pin male / RJ12 6-pin plug RJ12 6-pin plug / RJ12 6-pin plug
11-pin / pigtail 11-pin / pigtail 11-pin / pigtail
STP-CBL-EA6 STP-CBL-EA10 STP-CBL-EA20
$17.00 $20.00 $29.50
encoder cable encoder cable encoder cable
6 ft
STP-MTRD-xxxxxE
STP-MTRA-ENC1, STP-MTRA-ENC3
10 ft
STP-MTRA-ENC5, STP-MTRA-ENC7
STP-MTRA-ENC11, STP-MTRA-ENC13
20 ft
(for line driver encoders)
10-pin / pigtail 10-pin / pigtail 10-pin / pigtail
STP-CBL-EB3 STP-CBL-EB6 STP-CBL-EB10 STP-CBL-EB20
$24.50 $40.50 $61.00 $112.00
encoder cable encoder cable encoder cable encoder cable
3 ft
STP-MTRA-ENC9
6 ft
STP-MTRA-ENC10
10 ft
(for both line driver and push-pull (totem)
encoders)
20 ft
17-pin / pigtail 17-pin / pigtail 17-pin / pigtail 17-pin / pigtail
STP-CBL-ED6 STP-CBL-ED10 STP-CBL-ED20
$16.50 $19.50 $29.00
encoder cable encoder cable encoder cable
6 ft
STP-MTRA-ENC2, STP-MTRA-ENC4
10 ft
STP-MTRA-ENC6, STP-MTRA-ENC8 STP-MTRA-ENC12, STP-MTRA-ENC14
20 ft
(for push-pull (totem) encoders)
5-pin / pigtail 5-pin / pigtail 5-pin / pigtail
STP-CON-1
$16.00
replacement connector kit
n/a
STP-DRV-4845 & -6575
-
STP-CON-2
$16.00
replacement connector kit
n/a
STP-DRV-4850 & 80100
-
STP-CON-3
$31.50
replacement connector kit
n/a
STP-MTRD-xxxxxR
-
STP-CON-4
$15.00
replacement connector kit
n/a
STP-DRVA-RC-050A
-
STP-CON-5
$15.00
replacement connector kit
n/a
STP-DRV-4830
-
STP-CON-6
$21.00
replacement connector kit
n/a
STP-DRVAC-24025
-
STP-485DB9-CBL-2
$37.00
4-wire programming cable
6.5 ft
STP-MTRD-xxxxxR
DB9 / Phoenix 5-conductor plug
STP-USBENC-CBL-1
$39.50
USB programming cable
3 ft
STP-MTRA-ENC9,ENC10
17-pin / USB
* Programming/communication cable STP-232RJ11-CBLis available for spare or replacement purposes. (One cable is included with each software programmable drive.)
** Refer to the ZIPLinks Wiring Solutions section for complete information regarding cables STP-232HD15-CBL-2 and STP-232RJ12-CBL-2.
tMNC-58 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Cables
SureStep® Cables STP-EXT(x)-0xx Extension Cable Wiring Diagram
STP-EXTW-0xx and STP-EXTHW-0xx Extension Cable Wiring Diagram
( ) 1.8 [46.35] ( ) 0.50 [12.70]
L ±0.50 [L ±12.70]
1.00±0.25 [25.40±6.35]
( ) Ø0.77 [Ø19.60]
PIN OUT CONNECTION
PIN #
COLOR
PHASE
1
RED
A+
2
WHITE
A-
3
GREEN
B+
4
BLACK
B-
5
GROUND GROUND
6
N/A
N/A
PIN # 5
PIN # 1 PIN # 2
PIN # 6
PIN # 4
PIN # 3
VIEW FROM PIN CONNECTION Connector: Bulgin # PXP4011/06P/6065
STP-USBENC-CBL-1 Wiring Diagram
LABEL: STP-EXTW-0XX
or STP-EXTHW-0XX
18AWG SHIELDED CABLE: BELDEN # 9418 (OR EQUIVALENT)
tMNC-59 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Cables
SureStep® Cables, continued
STP-232RJ11-CBL Programming Cable Wiring Diagram
P1
9
5
6
1
INNER MOLDED # YCEDC-C073 OUTER MOLDED # YCEDC-C074
305050 mm [10 ft]
P2
PIN1
PIN6
CORE OVER MOLDED # YC-CORE0038 RJ11 6P4C
STP-232RJ11-CBL
WIRE CONNECTION
(DB9) P1
P2 (RJ11 6P4C)
2 RX 3 TX 4 nc 5 GND
TX 3 RX 5 nc 4 GND 2
DB 9P FEMALE CONNECTOR SHELL: INSULATOR COLOR: BLACK
FRONT NICKEL BACK
TIN
CABLE: CAT-5 UTP 24AWG (7/0.203BA*2PR) COLOR: BLACK OD: 4.5mm
100MHz
RJ11 6P4C PLATED GOLD 3U"
SCREW: #4-40UNC PD40*175TNP COLOR: BLACK
STP-485DB9-CBL-2 4-wire Programming Cable Wiring Diagram
STP-CBL-CAxx Control Cable Wiring Diagram
* * Refer to STP-CBL-CAxx part number
for cable length information
tMNC-60 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping System Cables
SureStep® Cables, continued STP-CBL-EAxx Encoder Cable Wiring Diagram
STP-CBL-EBxx Encoder Cable Wiring Diagram
NOTE:
1. Case_GND is connected internally to GND (BLACK/RED) 2. Ground connected internally to cable shielding-customer ref. only 3. Tolerance: ± 0.2" [5] unless otherwise specified 4. All meterials must be ROHS compliant
CABLE NUMBER STP-CBL-EB3 STP-CBL-EB6 STP-CBL-EB10 STP-CBL-EB20
TABLE INFORMATION
CABLE LENGTH L 3 Feet 6 Feet
10 Feet 20 Feet
2
A
3
L ±0.5 1.50 ±0.05 [38.100 ±1.270]
1
round dual shielding jacket
6.0 [152.400]
0.25±0.05 [6.350±1.270]
Case_GND
Note 1
#8 Insulated Terminal Ring or Equivalent
A 3.0 [76.20] 0.5 [13]
heat shrink tube with glue 2X (1 [25]) Special Label PANDUIT # LJSL5-Y3-2.5
AUTOMATION DIRECT STP-CBL-EBxx
Connector Pinout
Color
#
Function Primary Stripe
4
GND
Black
Red
6
+5V
Red
Black
8
B+
Green
Black
9
B-
Black
Green
10
A+
White
Black
11
A-
Black
White
12
Z+
Blue
Black
13
Z-
Black
Blue
17 15 13 11 9 7 5 3 1
16 14 12 10 8 6 4 2
SECTION A-A SCALE 3:1
(Back of Connector Housing)
PARTS LIST
#
PART
DESCRIPTION QTY
1
CABLE
3M # 3600B/14
1
2 CONNECTOR
JAE # FI-W175
1
3 CRIMP PINS JAE #FI-C3-A1-15000 8
Leads Stripped and Tinned
3.0 [76.20]
#8 Insulated Terminal Ring or Equivalent
Ground Note 2
STP-CBL-EDxx Encoder Cable Wiring Diagram
tMNC-61 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Systems with PLCs
Controller Compatibility
High Speed Pulse Motion Control with AutomationDirect PLCs* and SureStep® Stepping Systems
PLC Series
Starting at $197.00 BX-DM1x-10
Starting at $247.00 BX-DM1x-18
Starting at $299.00 BX-DM1x-36
Maximum Number of Axes Output Signal Type Maximum Pulse Rate (pulses/ sec) Position Control Velocity Control
2
3
3
Sink/Source
250,000
Trapezoidal Profiles (linear and S-curve ramps) Dynamic Velocity (controlled accel/decel)
High Speed Pulse Motion Control with AutomationDirect PLCs* and SureStepTM Stepping Systems
116 axis control depending on base size and power supply budget **
PLC Series
CPUs starting at $273.00 P2000
CPUs starting at $476.00 P3000
I/O Modules Pulse Outputs
Maximum Number of Axes Output Signal Type Maximum Pulse Rate (pulses/ sec) Position Control Velocity Control Maximum Number of Modules
P2-HSO
P3-HSO
2 per module, 22 per PLC rack, 44 per PLC system
Line Driver
Sink/Source
Line Driver
Sink/Source
1,000,000
500,000
1,000,000
500,000
Trapezoidal Profiles (linear and S-curve ramps) Dynamic Velocity (controlled accel/decel) 11 per PLC rack, 22 per PLC system
High Speed Pulse Motion Control with AutomationDirect PLCs* and SureStep® Stepping Systems
PLC Series
Starting at $227.00 DL105
Starting at $132.00 DL05
Starting at $264.00 DL06
Built-In PLC Pulse Outputs
Maximum Number of Axes Maximum Pulse Rate (pulses/sec) Position Control Velocity Control
1 axis pulse output included with the PLC base unit
1 axis control**
1-2 axis control***
1-5 axis control***
7,000
10,000
Trapezoidal Profiles (linear only)
Velocity Levels (no ramps available when changing velocity)
I/O Modules Pulse Outputs
H0-CTRIO2 (1 axis per module)
Maximum Pulse Rate (pulses/sec)
65,000
Position Control
Not Applicable for DL105
Trapezoidal Profiles (linear & S-curve ramps)
Velocity Control
Dynamic Velocity (controlled accel/decel)
Maximum Number of Modules
1
4
* Any PLC capable of RS-232 ASCII communication can write serial commands to the STP-DRV-4850, -80100 Drives. Any PLC capable of RS-485 ASCII communication can write serial commands to the Advanced Integrated drives. Most AutomationDirect PLCs will communicate using either RS-232 or RS-485 communications, however we recommend using either Click, Productivity, or BRX (DoMore) as they are modern PLCs. DirectLogic will also work but is older technology.
** When using DC output models only. *** When using either DC output model or H0-CTRIO option module.
tMNC-62 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Systems with PLCs
Controller Compatibility (continued)
High Speed Pulse Motion Control with AutomationDirect PLCs* and SureStepTM Stepping Systems
116 axis control depending on base size and power supply budget **
PLC Series
CPUs starting at $302.00 DL205
CPUs starting at $303.00 Do-more
I/O Modules Pulse Outputs
Maximum Pulse Rate (pulses/ sec)
D2-CTRINT (1 axis per module)
5,000
H2-CTRIO2 (2 axes)
65,000
T1H-CTRIO (2 axes per module)
25,000
H2-CTRIO2 (2 axes)
250,000
Position Control
Trapezoidal Profiles (linear and S-curve ramps)
Velocity Control
Dynamic Velocity (controlled accel/decel)
Maximum Number of Modules
1
1-8
* Any PLC capable of RS-232 ASCII communication can write serial commands to the STP-DRV-4850, -80100 Drives. Any PLC capable of RS-485 ASCII communication can write serial commands to the Advanced Integrated drives. Most AutomationDirect PLCs will communicate using either RS-232 or RS-485 communications, however we recommend using either Click, Productivity, or BRX (DoMore) as they are modern PLCs. DirectLogic will also work but is older technology.
** using D2-CITRANT or Hx-CTRIO modules.
tMNC-63 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
Leadshine 2-phase Digital Stepper Drives
Leadshine has been an industry leading motion control supplier since 1997, and is one of the largest stepper drive manufacturers in the world. Leadshine steppers offer high quality products (Leadshine factories are ISO9001 certified) at very affordable prices. Leadshine steppers are simple, easy to use, long-lasting, and reliable.
AutomationDirect sells a wide range of linear and switching power supplies, stepper motors, cables, and PLCs with hi-speed outputs that are compatible with Leadshine stepper drives.
Features:
· 2 -phase digital stepper drives
· Anti-resonance for optimal torque, extra smooth motion, low motor heating and noise
· M otor auto-config on power up
· A ll drives support step and direction control, some models support CW/CCW as well
· M icro-stepping for smooth motor movement
· D IP switch configurable
· Wide range of input voltages supported (12-110 VDC, 18-80 VAC)
· Pulse input frequency up to 200kHz
· Soft-start with no "jump" when powered on
· Automatic idle-current reduction
· Protections for over-voltage and overcurrent
· NEMA 11, 14, 17, 23, 24, 34 and 42 frame size step motors supported
Drive Model Price
DM322E
$25.50
Leadshine Series Drives Features Comparison1
DM542E DM556E DM860E DMA860E DM805-AI
$36.00
$40.00
$49.50
$63.00
$105.00
EM542S
$46.50
EM556S
$57.00
Drive Type Supply Voltage Pulse Input Type
1230 VDC (24 VDC typical)
Single-ended2
2-phase digital stepper drive
2050 VDC (2448 VDC typical)
2474 VDC (4868 VDC
typical)
24110 VDC (4890 VDC
typical)
or
1880 VAC (3670 VAC
typical)
Differential, Single-ended
2080 VDC (3060 VDC
typical)
Single-ended2
2050 VDC (2448 VDC typical)
Differential, Single-ended
Step Input Modes Digital Input Voltage
Step & Direction
Step & Direction, CW & CCW
Step & Direction, Analog input
Step & Direction, CW & CCW
5V (add a 1K resistor to accept +12V input, or a 2K resistor to accept +24V input)
DIP switch selectable for 5V or 24V
PPR Range
40012800
40025600
40051200
200-12800
20025600
Motor Output Current 0.32.2 A peak 1.04.2 A peak 1.85.6 A peak
Range
(0.21.6 RMS) (0.73.0 RMS) (1.34.0 RMS)
2.47.2 A peak (1.75.1 RMS)
2.67.0 A peak (0.35.0 RMS)
2.47.2 A peak (1.75.1 RMS)
Digital Output
No
+24VDC (Brake and Fault Detection)
Self-test Capable
No
No
No
No
No
Yes
Yes
Yes
Special Features
Soft-start, motor auto-config
Accepts a DC or an AC power supply, soft-start, motor auto-config
Built-in pulse generator, command source
Auto-tuning, soft-start, fault and brake outputs, shaft lock
1 - Refer to Specifications Tables for detailed specifications. 2 - See the User Manual or Quick Start Guide for instructions on wiring Single-Ended drives to a Differential (Line Driver) controller.
tMNC-64 Motion Control
1-800-633-0405
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Stepping Drives
DM542E
DMA860E
DM542E, DM556E, DM860E, DMA860E
The DM542E and DM556E drives are capable of pulse and direction operation, with auto-motor config on power up.
The DM860E and DMA860E drives possess the same capabilities but can also do CW and CCW pulse operation. The main difference between these models are output current range to the motor and supply voltage.
Leadshine DM542E, DM556E, DM860E, DMA860E Specifications
Drive Model Output Current
Input Voltage
Logic Signal Current Pulse Input Frequency Minimal Pulse Width Minimal Direction Setup Isolation Resistance
PUL+ PULDIR+ Connector P1 Functions DIRENA+ ENA-
DM542E
DM556E
DM860E
DMA860E
1.04.2 A peak (0.73.0 RMS)
1.85.6 A peak (1.34.0 RMS)
2.47.2 A peak (1.75.1 RMS)
2.47.2 A peak (1.75.1 RMS)
2050 VDC (2448 VDC typical)
2474 VDC (4868 VDC typical)
24110 VDC (4890 VDC typical)
or
1880 VAC (3670 VAC typical)
716 mA (10mA typical)
0200 kHz
2.5 µs
5.0 µs
500m
Pulse signal: 5V signal, differential input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals.
Direction signal: 5V signal, differential input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Direction Function: requires 5s setup time. CW/CCW Function (DM860E and DMA860E only): see DIP switch SW14.
Enable signal: 5V signal, differential input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Enable Function: Close (pull low) to disable the drive.
Replacement Connectors
Power = DN-6PLUG, I/O = DN-4PLUG, Enable = DN-2PLUG
Cooling Ambient Temperature Humidity
Natural cooling or forced cooling 0°C to 65°C (32°F to 149°F) 4090% relative humidity
Operating Temperature
0°C to 50°C (32°F to 122°F)
Vibration Storage Temperature Self Test Weight
227g (8 oz)
1050 Hz / 0.15 mm
-20°C to 65°C (-4°F to 149°F)
No
300g (10.6 oz)
510g (1.13 lbs)
510g (1.13 lbs)
tMNC-65 Motion Control
1-800-633-0405
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Stepping Drives
Leadshine Drive Dimensions
Dimensions = in [mm]
DM542E
DM556E
DM860E
DMA860E
tMNC-66 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
Leadshine Drive Wiring
DM542E, DM556E, DM860E, DMA860E Connection to Open Collector Signal
Controller
VCC PUL
DIR
ENABLE
PUL+ PULDIR+ DIRENA+ ENA-
Power Supply
Stepping Motor
VDC GND
A+ AB+ B-
Drive
DM542E, DM556E, DM860E, DMA860E Connection to PNP Signal
Controller
PUL VCC
DIR
ENABLE
PUL+ PULDIR+ DIRENA+ ENA-
Drive
Power Supply
Stepping Motor
VDC GND
A+ AB+ B-
DM542E, DM556E, DM860E, DMA860E Connection to Differential Signal
Controller
Step Direction
Enable
PUL+ PULDIR+ DIRENA+ ENA-
Drive
Power Supply
Stepping Motor
VDC GND
A+ AB+ B-
tMNC-67 Motion Control
1-800-633-0405
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Stepping Drives
DM332E
The DM322E is a compact drive capable of pulse and direction operation, with motor auto-configuration on power up.
DM322E
Drive Model Output Current
Input Voltage Logic Signal Current Pulse Input Frequency Minimal Pulse Width Minimal Direction Setup Isolation Resistance
PUL
Connector P1 Functions
DIR OPTO
ENA
Replacement Connectors Cooling Ambient Temperature Humidity
Operating Temperature
Vibration Storage Temperature Self Test Weight
Leadshine DM322E Specifications DM322E
0.32.2 A peak (0.21.6 RMS)
1230 VDC (24 VDC typical) 716 mA (10mA typical)
070 kHz
7.5 µs 7.5 µs 100m
Pulse signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals.
DIR signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Direction Function: requires 5s setup time. CW/CCW Function: see DIP switch SW14. This input is the voltage supply for the Pulse, Direction, and Enable opto-couplers. Connect 5VDC (or +12V, +24V with appropriate resistors on Pulse, Direction, and Enable inputs).
Enable signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Enable Function: Close (pull low) to disable the drive.
Power = 6-pin from STP-CON-4; I/O = 4-pin from STP-CON-5
Natural cooling or forced cooling 0°C to 65°C (32°F to 149°F) 4090% relative humidity
0°C to 50°C (32°F to 122°F)
1050 Hz / 0.15 mm -20°C to 65°C (-4°F to 149°F)
No 90g (3.5 oz)
tMNC-68 Motion Control
1-800-633-0405
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Stepping Drives
DM322E Dimensions and Wiring Dimensions = in [mm]
DM322E Connection to Open Collector Signal
Controller
R=0 if VCC=5V R=1K(Power>0.125W) if VCC=12V R=2K(Power>0.125W) if VCC=24V R must be connected to control signal terminal
DM322E Driver
VCC R
PUL
OPTO PUL
270 270
R DIR
DIR 270
ENABLE
R
ENA
Power Supply
VDC GND
A+
Stepping
A-
Motor
B+
B-
DM322E Connection to Differential Control Signal
Controller
VCC
R=0 if VCC=5V R=1K(Power>0.125W) if VCC=12V R=2K(Power>0.125W) if VCC=24V R must be connected to control signal terminal
DM322E Driver
PUL+ R
PUL-
DIR+ R
DIR-
ENA+ R
ENA-
OPTO PUL
DIR ENA
270 270 270
Note: Although the controller has a pair of differential outputs (+,-), the + output is not used in this configuration with the DM322E.
Power Supply
Stepping Motor
VDC GND
A+ AB+ B-
tMNC-69 Motion Control
1-800-633-0405
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Stepping Drives
DM805-AI
The DM805-AI is capable of pulse and direction as well as analog input and speed control, with motor auto-configuration on power up and motor self-test capability. Comes with built in potentiometers for adjusting accel and decel rates and can be controlled via an external potentiometer.
DM805-AI
Leadshine DM805-AI Specifications
Drive Model Output Current
Input Voltage Logic Signal Current Pulse Input Frequency Minimal Pulse Width Minimal Direction Setup Isolation Resistance
Run/Stop or Pulse
DM805-AI
2.67.0 A peak (0.35.0 RMS)
2080 VDC (60VDC typical)
716 mA (10mA typical)
0200 kHz
2.5 µs
5.0 µs
500m
Pulse signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1 resistor for +12V signals, 2k for +24V signals. Run/Stop Function: Close (pull low) to enable the motor.
Pin Functions
Direction or +Limit
DIR signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Direction Function: requires 5s setup time.
(+)Limit Function: Close (pull low) to stop motor movement in the positive direction.
Speed or (-)Limit
Speed: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals. Speed Function (Low Speed/High Speed Mode): Close (pull low) to select Lo Speed pot setpoint. Open (float high) to enable Hi Speed pot setpoint.
(-)Limit Function: Close (pull low) to stop motor movement in the negative direction.
Enable/Disable
Enable signal: 5V signal, single-ended input. High input is 4-5V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Add a 1k resistor for +12V signals, 2k for +24V signals.
Enable Function: Close (pull low) to disable the drive.
Replacement Connectors Cooling Ambient Temperature Humidity Operating Temperature Vibration Storage Temperature Self Test Configuration Cable Weight
Power = 6-pin from STP-CON-4; I/O = 6-pin from STP-CON-4; Analog = 4-pin from STP-CON-4 Natural cooling or forced cooling 0°C to 50°C (32°F to 122°F) 4090% relative humidity 70°C (158°F) max 4.9 m/s2 max -20°C to 65°C (-4°F to 149°F) Yes 1.4.4-0609505-B3 264g (9.3 oz)
Leadshine Series Drive Cables
Optional Configuration Cable
Compatible With
Price
1.4.4-0609505-B3
DM805-AI
$5.00
Note: Configuration cable only required if using optional configuration software. Software configuration not necessary unless DIP switch settings and auto-tuning aren't sufficient for your application. Requires an RS232 port on your PC, or a USB to RS232 converter, like USB-RS232.
1.4.4-0609505-B3
tMNC-70 Motion Control
1-800-633-0405
DM805-AI Dimensions Dimensions = in [mm]
For the latest prices, please check AutomationDirect.com.
Stepping Drives
DM805-AI Wiring
The DM805-AI has four different operation modes that can be selected through DIP SW7 and SW8, and can also be wired to a differential controller.
DM805-AI Wiring for Analog Speed Mode
DM805-AI Wiring for External Pot Mode
Accel/Ramp Decel/LoSpeed
HiSpeed
DM805-AI
COM+ Run/Stop/Pulse Direction/+Limit Speed/(-)Limit Enable/Disable
Signal GND
+5V Output 0~5V Input Signal GND Signal GND
Power GND +20-80VDC
Motor A+ Motor AMotor B+ Motor B-
Accel Decel Maximum Speed (when Analog
Input = 5V)
Run Direction -Limit Disable
0~5V
20-80 VDC
Motor
Accel/Ramp Decel/LoSpeed
HiSpeed
DM805-AI
COM+ Run/Stop/Pulse Direction/+Limit Speed/(-)Limit Enable/Disable
Signal GND
+5V Output 0~5V Input Signal GND Signal GND
Power GND +20-80VDC
Motor A+ Motor AMotor B+ Motor B-
Accel Decel Maximum Speed [when Analog input = 0V (negative direction) or 5V (positive direction)]
Run +Limit -Limit Disable
0-2.5V Negative 10k 2.5-5V Positive
20-80 VDC
Motor
tMNC-71 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
DM805-AI Wiring for Low/High Speed Mode
DM805-AI Wiring for Pulse/Direction Mode
Accel/Ramp DecelLoSpeed
HiSpeed
DM805-AI
COM+ Run/Stop/Pulse Direction/+Limit Speed/(-)Limit Enable/Disable
Signal GND
+5V Output 0~5V Input Signal GND Signal GND
Power GND +20-80VDC
Motor A+ Motor AMotor B+ Motor B-
Ramp LoSpeed HiSpeed
Run Direction Speed Disable
20-80 VDC
Motor
DM805-AI
COM+ Run/Stop/Pulse Direction/+Limit
Speed/-Limit Enable/Disable
Signal GND
+5V Output 0~5V Input Signal GND Tach Output
Power GND +20-80VDC
Motor A+ Motor AMotor B+ Motor B-
Controller
+5V PUL DIR ENABLE
20-80 VDC Motor
DM805-AI Wiring for Differential Control Signal
Accel/Ramp DecelLoSpeed
HiSpeed
DM805-AI
COM+ Run/Stop/Pulse Direction/+Limit Speed/(-)Limit Enable/Disable
Signal GND
+5V Output 0~5V Input Signal GND Signal GND
Power GND +20-80VDC
Motor A+ Motor AMotor B+ Motor B-
R=0 if VCC=5V R=1K(Power>0.125W) if VCC=12V R=2K(Power>0.125W) if VCC=24V R must be connected to control signal terminal
Controller
VCC PUL+ R PULDIR+ R DIRENA+ R ENA-
Note: Although the controller has a pair of differential outputs (+,-), the + output is not used in this configuration
tMNC-72 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
EM542S, EM556S
The EM542S and EM556S are digital stepper drives capable of pulse and direction as well as CW and CCW operation, with motor auto-configuration on power up and self-test capability. EM542S and EM556S have a built-in currentlimiting resistor (on a switch) to allow either 5V or 24V input pulses. They also include a fault and a brake output, and a shaft lock feature. The brake output can be used with an external holding brake to hold the motor in place if power fails or the drive is disabled - you lose power, the brake engages. The shaft lock is set via DIP switch and will lock the motor into position using phase current, but only works when the drive has power.
EM542S
Leadshine EM542S, EM556S Specifications
Drive Model Output Current Input Voltage Logic Signal Current
EM542S
2.47.2 A peak (1.75.1 RMS)
2050 VDC (2448 VDC typical)
716 mA (10mA typical)
EM556S
2.47.2 A peak (1.75.1 RMS)
Pulse Input Frequency Minimal Pulse Width Minimal Direction Setup Isolation Resistance
PUL+
PUL-
0200 kHz
2.5 µs 5.0 µs 500m
Pulse signal: 5V or 24V signal (Switch S3 determines voltage), differential input. High input is 4-5V or 22-24V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Switch S3 factory default = 24V position. WARNING! If switch S3 is in the 5V position and 24V is applied, the drive will be damaged.
DIR+ Connector P1 Functions
DIR-
DIR signal: 5V or 24V signal (Switch S3 determines voltage), differential input. High input is 4-5V or 22-24V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s.
Direction Function: requires 5s setup time.
CW/CCW Function: see DIP switch SW14.
WARNING! If switch S3 is in the 5V position and 24V is applied, the drive will be damaged.
ENA+
ENA-
Fault and Brake Output Connector
ALM BR COM-
Replacement Connectors
Enable signal: 5V or 24V signal (Switch S3 determines voltage), differential input. High input is 4-5V or 22-24V, Low input is 0-0.5 V. Minimum pulse width = 2.5 s. Enable Function: Close (pull low) to disable the drive. WARNING! If switch S3 is in the 5V position and 24V is applied, the drive will be damaged.
Optional output connection. Maximum of 30V/100mA output, sinking or sourcing.
Incoming Power = DN-2PLUG; Motor Power = DN-4PLUG; I/O = 6-pin from STP-CON-4
Cooling Ambient Temperature
Natural cooling or forced cooling 0°C to 65°C (32°F to 149°F)
Humidity
4090% relative humidity
Operating Temperature
0°C to 50°C (32°F to 122°F)
Vibration Storage Temperature
1050 Hz / 0.15 mm -20°C to 65°C (-4°F to 149°F)
Self Test
Yes
Configuration Cable Weight
250g (8.8 oz)
1.4.4-0409505-B3
250g (8.8 oz)
tMNC-73
Leadshine Series Drive Cables
Optional Configuration Cable
Compatible With
Price
1.4.4-0409505-B3
EM542S, EM556S
$5.00
Note: Configuration cable only required if using optional configuration software. Software configuration not necessary unless DIP switch settings and auto-tuning aren't sufficient for your application. Requires an RS232 port on your PC, or a USB to RS232 converter, like USB-RS232.
Motion Control
1.4.4-0409505-B3 1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
EM542S, EM556S Dimensions Dimensions = in [mm] EM542S
EM556S
tMNC-74 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Stepping Drives
EM542S, EM556S Wiring
Note: These drives can accept Vcc of 24V or 5V. Set switch S3 before applying power.
EM542S, EM556S Connection to OpenCollector Signal
EM542S, EM556S Connection to PNP Signal
Controller
VCC Step Direction Enable
Drive
PUL+ 1 PUL- 2 DIR+ 3 DIR- 4 ENA+ 5 ENA- 6
Controller
VCC Step
VCC Direction
VCC Enable
Drive
PUL+ 1 PUL- 2 DIR+ 3 DIR- 4 ENA+ 5 ENA- 6
EM542S, EM556S Connection to Differential Signal; Typical Connection with Brake and Fault Outputs
Controller
Step Direction Enable
Drive
PUL+ 1 PUL- 2 DIR+ 3 DIR- 4 ENA+ 5 ENA- 6
Control Signal Connector
Fault
ALM 1
+VDC
Brake Relay
BR COM-
Brake Coil
2
3
Status Signal Connector
1 A+ 2 A3 B+ 4 B-
5 +Vdc 24-48 VDC recommended,
6
GND
leaving room for voltage fluctuation and back EMF of the motor
Power & Motor Connector
tMNC-75 Motion Control
1-800-633-0405
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Linear Motion Slides and Components
The three SureMotion families of linear slide actuators easily mate to SureStep motors and other NEMA motors. Everything you need to mount your SureStep motor is included!
These units are an excellent solution for many applications such as pick and place, packaging, assembly automation and other motion control operations.
18 models, with travels from 6 to 36 inches
Ready to mount NEMA 17, 23 or 34 motors
Sliding components in a range of sizes to help you build larger sliding assemblies
tMNC-76 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Product Overview
Actuator Overview
SureMotion linear motion offers both motor-ready actuator assemblies, and a versatile assortment of sliding components and accessories to provide a wide variety of motion control solutions.
Linear Slide Actuator Comparisons
Actuator Series
LARSD2 LACP2 LAVL2
Actuator Series Comparisons
Actuator Type
Drive Type
Max Load Capacity (lb)
Max Speed (in/s)
Travel (in)
Relative Price
Twin Round Ball
Shaft
Screw
920
6
12, 24
$$$$
Compact Slide
Lead Screw
125
20 6, 12, 24, 36 $$
Value Slide
Lead Screw
110
15 6, 12, 18, 24 $
Available Multi-Axis Configurations
X-Y Axis Configurations
A A
A
C
B
A. (2) LACP2-16Txxxx
B. (1) LARSB1-xxxx
D
B
C. (1) LACPACC-004
A. (2) LAVL2-60Txxxx
A. (2) LACP2-16Txxxx
D. (1) LACPACC-005
B. (1) LAVLACC-004
B. (1) LACPACC-004
B
X-Z Axis Configuration
X-Y-Z Axis Configuration
A
A
C
B A. (2) LAVL2-60Txxxx B. (1) LAVLACC-005
tMNC-77 Motion Control
B
A. (3) LAVL2-60Txxxx B. (1) LAVLACC-004 C. (1) LAVLACC-005
Click on the above video link for a short visual example of how our products can be used.
1-800-633-0405
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Linear Motion Products
Twin Round Shaft Slide Actuators
Description
Continuously-supported round rail slide with ball screw actuation provides a very robust precision linear motion. Units are complete except for a drive motor.
LARSD2-08T12BP2C
Features
· High-accuracy ball screw · Continuously-supported guide rails · Replacement components available · Ready for NEMA 23 motor · AISI 1566 Carbon Steel, 60 RC Round Shafts · AISI 1045 Carbon Steel , 56 RC Ball Screw
Applications
· Positioning systems · Heavy loads
Twin Round Shaft Slide Actuator Specifications
Part Number
LARSD2-08T12BP2C LARSD2-08T24BP2C
Price
Drive Type
Drive Pitch
Drive Screw Efficiency (%)
Payload Inertia Factor (in2)
Constant System Inertia (lbm-in2)
Travel
Weight (lb)
Fits Motor
$2,592.00
Ball screw 0.2 in
83
0.001
$2,798.00
0.11
12in
10.5
NEMA 23
0.16
24in
14.0
System Inertia Calculation:
To calculate the inertia reflected to the motor in a particular actuator, multiply the carriage payload by the payload inertia factor and then add the constant system inertia value for that actuator. The constant system inertia value for each system includes the inertia of the shaft coupler, carriage, and lead/ball screw.
· The payload must be in units of lbm.
Load rating diagram
Twin Round Shaft Slide Actuator Load/Moment Ratings
Load (lb)
Moment (lb·in)
Part Number
Actuator Normal LN Transverse Roll Pitch Yaw
Thrust Down Up
LT
MR
MP
MY
LARSD2-08TxxBP2C 200
920
644
920
1046
1210
1730
tMNC-78 Motion Control
1-800-633-0405
Dimensions (in [mm])
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Twin Round Shaft Slide Actuators
LARSD2-08TxxBP2C
See our website www.AutomationDirect.com for complete Engineering drawings.
Accessories
Part Number
Twin Round Shaft Slide Actuator Accessories Price Description
Weight (lb)
LARSACC-010 $26.00 SureMotion linear ball bushing, open type, 1/2 inch inside diameter, with seals, self-aligning.
0.5
LARSACC-013* $691.00 SureMotion repair kit, for use with LARSD2-08T12BP2C actuators. Ballscrew, ballnut, end bearings and grease tube included.
3.0
LARSACC-014* $681.00 SureMotion repair kit, for use with LARSD2-08T24BP2C actuators. Ballscrew, ballnut, end bearings and grease tube included.
5.0
LARSACC-015* $259.00 SureMotion motor adapter, NEMA 23 frame. For use with LARSD2-08 series actuators. 1/4 x 1/4 inch coupler included.
1.0
LARSACC-016* $312.00 SureMotion motor adapter, NEMA 34 frame. For use with LARSD2-08 series actuators. 1/2 x 1/4 inch coupler included.
1.0
* Repair kits and NEMA 23/34 motor adapter contain replacement components that are the same as the original components in the actuator assemblies.
LARSACC-015(16)
tMNC-79 Motion Control
LARSACC-013(014)
Some accessories not shown see www.AutomationDirect.com for additional product photos.
1-800-633-0405
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LACP2-16T06LP5
Linear Motion Products
Compact Slide Actuators - Generation 2
Description
Self-contained linear actuator designed for light loads in harsh or wet conditions in a very small package. The base is a single piece design with integrated slide surfaces, and is hard anodized all over.
Generation 2 actuators have a reduced part count for more reliable operation, integral wireway through the body and more robust motor mount that fits both NEMA 17 and 23 motors.
Features
· Compact design
· Replacement components available
· R eady for NEMA 17 motor (NEMA 23 motor requires new coupling)
· End-of-travel switch mounts
· A ISI 6061-T6 Aluminum Alloy base, Hard Anodized on all surfaces to a depth of 0.0005 to 0.0015"
· AISI 303 Stainless Steel Lead Screw
Applications
· Space-limiting applications · Harsh or wet environments · L ight loads · S peeds up to 20 inches per second
Part Number
LACP2-16T06LP5 LACP2-16T12LP5 LACP2-16T24LP5 LACP2-16T36LP5 LACP2-16T06L1 LACP2-16T12L1 LACP2-16T24L1 LACP2-16T36L1
Price
Drive Type
$1,219.00 $1,285.00 $1,695.00 $2,020.00 $1,219.00 $1,285.00 $1,695.00 $2,020.00
Lead screw
Compact Slide Actuator Specifications
Drive Pitch
0.5 in 1in
Drive Screw Payload Inertia Constant System Efficiency (%) Factor (in2) Inertia (lbm-in2)
0.016
52
0.0063
0.017
0.020
0.024
0.022
0.023
44
0.025
0.026
0.030
Travel
6in 12in 24in 36in 6in 12in 24in 36in
Weight (lb)
1.8 2.3 3.5 4.5 1.8 2.3 3.5 4.5
Fits Motor
NEMA 17
System Inertia Calculation:
To calculate the inertia reflected to the motor in a particular actuator, multiply the carriage payload by the payload inertia factor and then add the constant system inertia value for that actuator. The constant system inertia value for each system includes the inertia of the shaft coupler, carriage, and lead/ball screw.
· The payload must be in units of lbm.
Load rating diagram
Compact Slide Actuator Load/Moment Ratings
Load (lb)*
Moment (lb·in)**
Part Number
Actuator Normal LN Transverse Roll Pitch Yaw
Thrust Down Up
LT
MR
MP
MY
LACP2-16TxxLP5 51
125
60
125
12
15
33
LACP2-16TxxL1
28
125
60
125
12
15
33
* 30lb is the recommended maximum load capacity if the carriage is not externally supported against rolling. The higher load capacities are possible if the carriage is externally supported.
** It is recommended that offset loads be located 5 inches or less from the center of the carriage. When the loads are offset at greater distances, the carriage can vibrate during travel.
tMNC-80 Motion Control
1-800-633-0405
Dimensions (in [mm])
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Compact Slide Actuators - Generation 2
PART NUMBER
A
B (TRAVEL)
LACP2-16T06LP5 11.57 [293.8] 6.40 [162.6]
2.00
LACP2-16T12LP5 17.57 [446.2] 12.40 [315.0]
50.8
LACP2-16T24LP5 29.57 [751.0] 24.40 [619.8]
LACP2-16T36LP5 41.57 [1055.8] 36.40 [924.6]
LACP2-16T06L1 11.57 [293.8] 6.40 [162.6]
LACP2-16T12L1 17.57 [446.2] 12.40 [315.0]
2.28
LACP2-16T24L1 29.57 [751.0] 24.40 [619.8]
57.9
LACP2-16T36L1 41.57 [1055.8] 36.40 [924.6]
B
2.28 57.8
2.25
57.2
A
LACP2-16TxxLxx
Accessories
Part Number LAVLACC-003* LACPACC-0021 LACPACC-0031 LACPACC-004 LACPACC-005 LACPACC-0062 LACPACC-0072
See our website www.AutomationDirect.com for complete Engineering drawings.
Compact Slide Actuator Accessories Price Description
$259.00 SureMotion motor adapter, NEMA 23 frame. For use with LAVL2-60 series actuators. 1/4 inch x 5 mm coupler included. $702.00 SureMotion repair kit, for use with LACP-16TxxLP5 actuators. Nut, bushings, end bearings and oil syringe included. $702.00 SureMotion repair kit, for use with LACP-16TxxL1 actuators. Nut, bushings, end bearings and oil syringe included. $79.00 SureMotion mounting plate, XY type. For use with LACP2-16 series actuators. $101.00 SureMotion mounting plate, XY type. For use with LACP2-16 and LARSB1 series actuators. $702.00 SureMotion repair kit, for use with LACP2-16TxxLP5 actuators. Nut, bushings, end bearings and oil syringe included. $702.00 SureMotion repair kit, for use with LACP2-16TxxL1 actuators. Nut, bushings, end bearings and oil syringe included.
Weight (lb)
1.0 0.5 0.5 0.5 0.5 1.0 1.0
* Use the coupling and motor mount screws from this kit to adapt any LACP2 actuator assembly to accept a NEMA 23 motor. ¹ These repair kits contain parts to rebuild Generation 1 (LACP series) acutator assemblies. ² These repair kits contain parts to rebuilt current Generation 2 (LACP2 series) actuator assemblies.
LAVLACC-003
tMNC-81 Motion Control
LACPACC-002(003)
LACPACC-004(005)
Some accessories not shown see www.AutomationDirect.com for additional product photos.
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Value Linear Slide Actuators - Generation 2
LAVL2-60T06LP2
Features
· Small footprint · Adjustable carriage pre-load · Replacement components available · Ready for NEMA 17 motor · T-slots enable limit switches to be positioned anywhere
Description
Low-cost linear actuator using the latest in sliding element technology. The base is a single piece design with integrated slide surfaces, and is hard anodized all over. This versatile unit can be mounted horizontally, vertically, or inverted without loss of load capacity. Generation 2 actuators have a reduced part count for more reliable operation, integral sensor mount grooves on both sides and a more robust motor mount.
· A ISI 6061-T6 Aluminum Alloy base, hard anodized on all surfaces to a depth of 0.0005 to 0.0015"
· AISI 304 Stainless Steel Lead Screw
Applications
· Harsh or wet environments · X -Y-Z positioning systems
Value Linear Slide Actuator Specifications
Part Number
LAVL2-60T06LP2 LAVL2-60T12LP2 LAVL2-60T18LP2 LAVL2-60T24LP2 LAVL2-60T06LP5 LAVL2-60T12LP5 LAVL2-60T18LP5 LAVL2-60T24LP5
Price
Drive Drive Drive Screw Payload Inertia Constant System Type Pitch Efficiency (%) Factor (in2) Inertia (lbm-in2)
Travel
$853.00
0.017
6in
$1,069.00
0.2 in
47
0.001
0.020
12in
$1,296.00
0.023
18in
$1,512.00 Lead $853.00 screw
0.027
24in
0.019
6in
$1,069.00 $1,296.00
0.5 in
57
0.0063
0.022
12in
0.025
18in
$1,512.00
0.028
24in
Weight (lb)
2.0 2.8 3.5 4.2 2.0 2.8 3.5 4.2
Fits Motor
NEMA 17
System Inertia Calculation:
To calculate the inertia reflected to the motor in a particular actuator, multiply the carriage payload by the payload inertia factor and then add the constant system inertia value for that actuator. The constant system inertia value for each system includes the inertia of the shaft coupler, carriage, and lead/ball screw.
· The payload must be in units of lbm.
Load rating diagram
Part Number
LAVL2-60TxxLP2 LAVL2-60TxxLP5
Value Linear Slide Actuator Load/Moment Ratings
Load (lb)
Moment (lb·in)*
Actuator Normal LN Transverse Roll Pitch Yaw
Thrust Down Up
LT
MR
MP
MY
70
110
110
110
50
32
32
50
110
110
110
50
32
32
* It is recommended that offset loads be located 5 inches or less from the center of the carriage. When the loads are offset at greater distances, the carriage can vibrate during travel.
tMNC-82 Motion Control
1-800-633-0405
Dimensions (in [mm])
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Value Linear Slide Actuators - Generation 2
2.40 61.0
PART NUMBER
A
B (TRAVEL)
LAVL2-60T06LP2 11.61 [294.8] 6.03 [153.1]
2.30
2.36
LAVL2-60T12LP2 17.61 [447.2] 12.03 [305.6]
58.4
60.0
LAVL2-60T18LP2 23.61 [599.6] 18.03 [458.0]
LAVL2-60T24LP2 29.61 [752.0] 24.03 [610.3]
LAVL2-60T06LP5 11.61 [294.8] 6.03 [153.1]
LAVL2-60T12LP5 17.61 [447.2] 12.03 [305.6]
LAVL2-60T18LP5 23.61 [599.6] 18.03 [458.0]
LAVL2-60T24LP5 29.61 [752.0] 24.03 [610.3]
1.52 38.6
B
1.61 40.9
A
LAVL2-60TxxLPx
See our website www.AutomationDirect.com for complete Engineering drawings.
Accessories
Value Linear Slide Actuator Accessories
Part Number
Price Description
LAVLACC-001* $312.00 SureMotion repair kit, for use with LAVL-60TxxLP2 actuators. Nut, bushings, end bearings and oil syringe included.
LAVLACC-002* $312.00 SureMotion repair kit, for use with LAVL-60TxxLP5 actuators. Nut, bushings, end bearings and oil syringe included.
LAVLACC-003 $259.00 SureMotion motor adapter, NEMA 23 frame. For use with LAVL2-60 series actuators. 1/4 inch x 5 mm coupler included.
LAVLACC-004 $121.00 SureMotion mounting plate, XY type. For use with LAVL2-60 series actuators.
LAVLACC-005 $271.00 SureMotion mounting plate, XZ type. For use with LAVL2-60 series actuators.
LAVLACC-006* $312.00 SureMotion repair kit, for use with LAVL2-60TxxLP2 actuators. Nut, bushings, end bearings and oil syringe included.
LAVLACC-007* $312.00 SureMotion repair kit, for use with LAVL2-60TxxLP5 actuators. Nut, bushings, end bearings and oil syringe included.
* Repair kits contain replacement components that are the same as the original components in the actuator assemblies.
Weight (lb)
0.5 0.5 1.0 0.5 1.0 1.0 1.0
LAVLACC-003
tMNC-83 Motion Control
LAVLACC-001(002)
LAVLACC-004
LAVLACC-005
Some accessories not shown see www.AutomationDirect.com for additional product photos.
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
LARSA1-12L12C LARSB1-12L12C
Round-Shaft Slide Elements
Description
Round-shaft sliding elements can be combined with other elements to build a huge variety of machine mechanisms. Available in both end- and continuously-supported shafts.
Features
· Linear ball bearings · H igh quality clear anodized aluminum blocks · AISI 1566 Carbon Steel, 60 RC Round Shafts
Slide Rail Systems Load Ratings
Part Number
Normal (lb) Transverse Down Up (lb)
Pillow Blocks / Bushings for LARSA1
LARSACC-001/007
230
LARSACC-002/008
470
LARSACC-003/009
850
LARSA1 Linear Slide Assemblies
LARSA1-08LxxC
460
LARSA1-12LxxC
940
LARSA1-16LxxC
1700
Pillow Blocks / Bushings for LARSB1
LARSACC-004/010 230 161
230
LARSACC-005/011 470 268
470
LARSACC-006/012 850 485
850
LARSB1 Linear Slide Assemblies
LARSB1-08LxxC
460 322
460
LARSB1-12LxxC
940 536
940
LARSB1-16LxxC
1700 970
1700
Part Number LARSA1-08L12C
End-Supported Slide Rail Systems and Accessories
Price Description
Weight (lb)
$291.00 SureMotion, linear slide assembly, end supported, round shaft, 1/2 in diameter, 12 inch length, carbon steel. (2) single pillow blocks included. 1.5
LARSA1-08L24C $301.00 SureMotion, linear slide assembly, end supported, round shaft, 1/2 in diameter, 24 inch length, carbon steel. (2) single pillow blocks included. 2.0
LARSA1-08L36C $322.00 SureMotion, linear slide assembly, end supported, round shaft, 1/2 in diameter, 36 inch length, carbon steel. (2) single pillow blocks included. 2.7
LARSA1-12L12C $366.00 SureMotion, linear slide assembly, end supported, round shaft, 3/4 in diameter, 12 inch length, carbon steel. (2) single pillow blocks included. 3.0
LARSA1-12L24C $388.00 SureMotion, linear slide assembly, end supported, round shaft, 3/4 in diameter, 24 inch length, carbon steel. (2) single pillow blocks included. 4.5
LARSA1-12L36C $409.00 SureMotion, linear slide assembly, end supported, round shaft, 3/4 in diameter, 36 inch length, carbon steel. (2) single pillow blocks included. 6.0
LARSA1-16L12C $490.00 SureMotion, linear slide assembly, end supported, round shaft, 1 in diameter, 12 inch length, carbon steel. (2) single pillow blocks included. 6.0
LARSA1-16L24C $523.00 SureMotion, linear slide assembly, end supported, round shaft, 1 in diameter, 24 inch length, carbon steel. (2) single pillow blocks included. 8.5
LARSA1-16L36C $551.00 SureMotion, linear slide assembly, end supported, round shaft, 1 in diameter, 36 inch length, carbon steel. (2) single pillow blocks included. 11.0
LARSACC-001* $58.00 SureMotion single pillow block, closed type, linear ball bushing, 1/2 in inside diameter.
0.3
LARSACC-002* $72.00 SureMotion single pillow block, closed type, linear ball bushing, 3/4 in inside diameter.
0.6
LARSACC-003* $103.00 SureMotion single pillow block, closed type, linear ball bushing, 1 in inside diameter.
1.2
LARSACC-007* $22.00 SureMotion linear ball bushing, closed type, 1/2 in inside diameter, with seals, self-aligning.
0.1
LARSACC-008* $26.00 SureMotion linear ball bushing, closed type, 3/4 in inside diameter, with seals, self-aligning.
0.2
LARSACC-009* $42.00 SureMotion linear ball bushing, closed type, 1 in inside diameter, with seals, self-aligning.
0.3
Continuously-Supported Slide Rail Systems and Accessories
LARSB1-08L12C $301.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1/2 in diameter, 12 in length, carbon steel. (2) single pillow blocks included. 2.0
LARSB1-08L24C $374.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1/2 in diameter, 24 in length, carbon steel. (2) single pillow blocks included. 3.0
LARSB1-08L36C $466.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1/2 in diameter, 36 in length, carbon steel. (2) single pillow blocks included. 4.5
LARSB1-12L12C $376.00 SureMotion, linear slide assembly, continuously supported, round shaft, 3/4 in diameter, 12 in length, carbon steel. (2) single pillow blocks included. 4.0
LARSB1-12L24C $490.00 SureMotion, linear slide assembly, continuously supported, round shaft, 3/4 in diameter, 24 in length, carbon steel. (2) single pillow blocks included. 6.2
LARSB1-12L36C $601.00 SureMotion, linear slide assembly, continuously supported, round shaft, 3/4 in diameter, 36 in length, carbon steel. (2) single pillow blocks included. 9.0
LARSB1-16L12C $487.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1 in diameter, 12 in length, carbon steel. (2) single pillow blocks included.
6.5
LARSB1-16L24C $630.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1 in diameter, 24 in length, carbon steel. (2) single pillow blocks included. 10.5
LARSB1-16L36C $760.00 SureMotion, linear slide assembly, continuously supported, round shaft, 1 in diameter, 36 in length, carbon steel. (2) single pillow blocks included. 14.5
LARSACC-004* $62.00 SureMotion single pillow block, open type, linear ball bushing, 1/2 in inside diameter.
0.2
LARSACC-005* $80.00 SureMotion single pillow block, open type, linear ball bushing, 3/4 in inside diameter.
0.5
LARSACC-006* $112.00 SureMotion single pillow block, open type, linear ball bushing, 1 in inside diameter.
1.0
LARSACC-010* $26.00 SureMotion linear ball bushing, open type, 1/2 in inside diameter, with seals, self-aligning.
0.1
LARSACC-011* $32.00 SureMotion linear ball bushing, open type, 3/4 in inside diameter, with seals, self-aligning.
0.1
LARSACC-012* $54.00 SureMotion linear ball bushing, open type, 1 in inside diameter, with seals, self-aligning.
0.2
* Bushings and pillow blocks are replacement components that are the same as the original components in the slide assemblies.
tMNC-84 Motion Control
1-800-633-0405
Dimensions (in [mm])
For the latest prices, please check AutomationDirect.com.
Linear Motion Products
Round-Shaft Slide Elements
LARSA1-xxLxxC & LARSB1-xxLxxC*
PART #
A
B
C
ØD
E
F
LARSA1-08L12C 12.0 [304.8]
LARSA1-08L24C 24.0 [609.6] 2.00 [50.8] 1.70 [42.9] 0.50 [12.7] 2.00 [50.8] 1.69 [42.9]
LARSA1-08L36C 36.0 [914.4]
LARSA1-12L12C 12.0 [304.8]
LARSA1-12L24C 24.0 [609.6] 2.50 [63.5] 2.19 [55.6] 0.75 [19.0] 2.75 [69.9] 2.06 [52.4]
LARSA1-12L36C 36.0 [914.4]
LARSA1-16L12C 12.0 [304.8]
LARSA1-16L24C 24.0 [609.6] 3.06 [77.8] 2.69 [68.3] 1.00 [25.4] 3.25 [82.6] 2.81 [71.5]
LARSA1-16L36C 36.0 [914.4]
LARSB1-08L12C* 12.0 [304.8]
LARSB1-08L24C* 24.0 [609.6] 1.50 [38.1] 1.81 [46.0] 0.50 [12.7] 2.00 [50.8] 1.50 [38.1]
LARSB1-08L36C* 36.0 [914.4]
LARSB1-12L12C* 12.0 [304.8]
LARSB1-12L24C* 24.0 [609.6] 1.75 [44.5] 2.44 [61.9] 0.75 [19.0] 2.75 [69.9] 1.88 [47.6]
LARSB1-12L36C* 36.0 [914.4]
LARSB1-16L12C* 12.0 [304.8]
LARSB1-16L24C* 24.0 [609.6] 2.13 [54.0] 2.94 [74.6] 1.00 [25.4] 3.25 [82.6] 2.63 [66.7]
LARSB1-16L36C* 36.0 [914.4]
*LARSA1-xxLxxC is shown in drawing. LARSB1-xxLxxC has different appearance, but same dimensions as shown in this table.
See our website www.AutomationDirect.com for complete Engineering drawings.
tMNC-85 Motion Control
1-800-633-0405
Shaft Supports
Low Profile - Aluminum
For the latest prices, please check AutomationDirect.com.
Features
· Removable top design allows easy removal of shaft · Maintains alignment while servicing shafts and bearings · Lowest base to shaft height available · Parallel and perpendicular surfaces for easy alignment · Material: Aluminum - 6061 T6 Gray, Hard Anodized · Fasteners: Alloy Steel, Black Oxide · Superior shaft holding strength
Part Number Measurement
TMSSL-04
TMSSL-06
TMSSL-08
TMSSL-10
TMSSL-12
inches
TMSSL-16
TMSSL-20
TMSSL-24
TMSSL-32
TMSSL-08M
TMSSL-10M
TMSSL-12M
TMSSL-16M
TMSSL-20M
mm
TMSSL-25M
TMSSL-30M
TMSSL-35M
TMSSL-40M
TMSSL-50M
Dimensions
C
A B
E
tMNC-86 Motion Control
Low Profile Aluminum Shaft Supports
ØE
A
B
C
D
0.250
0.87
0.562
1.63
0.38
0.375
1.00
0.625
1.75
0.38
0.500
1.19
0.750
2.00
0.50
0.625
1.44
0.938
2.63
0.50
0.750
1.56
1.000
2.75
0.50
1.000
1.94
1.250
3.19
0.75
1.250
2.31
1.500
3.75
0.75
1.500
2.69
1.750
4.00
0.75
2.000
3.31
2.125
5.00
1.25
8.0
21.0
12.0
44.0
10.0
10.0
25.0
14.0
46.0
12.0
12.0
25.0
14.0
48.0
12.0
16.0
31.0
18.0
62.0
13.0
20.0
36.0
22.0
65.0
13.0
25.0
44.0
27.0
80.0
16.0
30.0
52.0
32.0
96.0
20.0
35.0
60.0
34.0
100.0
20.0
40.0
66.0
40.0
108.0
22.0
50.0
75.0
45.0
120.0
22.0
HSCS Screw Size
#6 #8 #10 1/4 5/16 3/8
M4
M5 M6
M8
Price
$10.00 $10.50 $14.50 $16.00 $17.00 $21.00 $26.50 $29.50 $39.50 $14.00 $17.00 $19.00 $21.00 $24.00 $28.50 $35.00 $38.50 $41.50 $45.50
Weight (lb)
0.04 0.04 0.07 0.11 0.12 0.27 0.37 0.45 1.11 0.04 0.05 0.05 0.10 0.12 0.20 0.35 0.41 0.53 0.66
Standard Steel Bolt/Screw Torque Specifications
Metric Steel Bolt/Screw Torque Specifications
Bolt/Screw
Torque*
Bolt/Screw
Torque*
Size Pitch Type lb·in lb·ft Size Pitch Type N·m
6
32
Low
8.7
M3
0.5
0.6
8
32 Carbon 17.8
M4
0.7
1.5
10
24
Steel
20.8
Standard
M5
0.8 5D Med. 3.0
D
1/4
20
10
M6
1.0
Carbon
5.2
Steel
5/16 18 SAE Grade
19
M8
1.25
12.5
3/8
16
5 Med. Carbon
33
7/16 14
Steel
54
1/2
13
78
* It is recommended to use 50% of listed torque
M10 1.50
24.0
* It is recommended to use 50% of listed torque when using steel threads into aluminum material.
when using steel threads into aluminum
material.
See our website www.AutomationDirect.com for complete Engineering drawings.
1-800-633-0405
Shaft Supports
Standard Profile - Aluminum
For the latest prices, please check AutomationDirect.com.
Features
· Removable top design allows easy removal of shaft · Maintains alignment while servicing shafts and bearings · Parallel and perpendicular surfaces for easy alignment · Material: Aluminum - 6061 T6 Black, Hard Anodized · Fasteners: Alloy Steel, Black Oxide · Superior shaft holding strength · Interchangable with industry standard supports
Part Number Measurement
TMSS-04
TMSS-06
TMSS-08
TMSS-10
TMSS-12
inches
TMSS-16
TMSS-20
TMSS-24
TMSS-32
TMSS-08M
TMSS-12M
TMSS-16M
TMSS-20M
mm
TMSS-25M
TMSS-30M
TMSS-40M
Dimensions
C
A B
E
Standard Profile Aluminum Shaft Supports
ØE
A
B
C
D
0.250
1.00
0.687
1.50
0.50
0.375
1.13
0.750
1.63
0.56
0.500
1.50
1.000
2.00
0.63
0.625
1.50
1.000
2.50
0.69
0.750
1.81
1.250
2.75
0.75
1.000
2.19
1.500
3.25
1.00
1.250
2.63
1.750
4.00
1.13
1.500
3.00
2.000
4.75
1.25
2.000
3.75
2.500
6.00
1.50
8.0
23.0
15.0
32.0
10.0
12.0
30.0
20.0
40.0
12.0
16.0
38.0
25.0
50.0
16.0
20.0
45.0
30.0
60.0
20.0
25.0
55.0
35.0
74.0
25.0
30.0
63.0
40.0
84.0
28.0
40.0
80.0
50.0
108.0
32.0
HSCS Screw Size
#6
#8
#10
1/4
5/16
3/8 M2.5 M3 M4 M5 M6 M8 M10
Price
$20.00 $21.00 $22.00 $23.00 $25.00 $27.50 $33.00 $37.00 $49.50 $21.00 $22.00 $23.00 $25.00 $27.50 $30.50 $42.50
Weight (lb)
0.05 0.06 0.11 0.15 0.21 0.40 0.66 0.96 1.79 0.03 0.05 0.11 0.19 0.35 0.50 0.92
Standard Steel Bolt/Screw Torque Specifications
Metric Steel Bolt/Screw Torque Specifications
Bolt/Screw
Torque*
Bolt/Screw
Torque*
Size Pitch Type lb·in lb·ft Size Pitch Type N·m
6
32
Low
8.7
M3
0.5
0.6
8
32 Carbon 17.8
10
24
Steel
20.8
M4
0.7
1.5
Standard
M5
0.8 5D Med. 3.0
D
1/4
20
5/16 18 SAE Grade
10
M6
1.0
Carbon
5.2
Steel
19
M8
1.25
12.5
3/8
16
5 Med. Carbon
7/16 14
Steel
1/2
13
33
M10 1.50
24.0
54
* It is recommended to use 50% of listed
78
torque when using steel threads into aluminum material.
* It is recommended to use 50% of listed torque
when using steel threads into aluminum
material.
tMNC-87 Motion Control
See our website www.AutomationDirect.com for complete Engineering drawings.
1-800-633-0405
Grooved Shafts
303 Stainless Steel
For the latest prices, please check AutomationDirect.com.
Features
· Retaining ring grooved
· Groove spacing to fit typical bearings
· RB-83 Hardness
· 10RMS Surface Finish
· ± 0.010" length tolerance + 0.0000" / - 0.0002" diameter tolerance for 0.250 to 0.500 + 0.0000" / - 0.0004" diameter tolerance for 0.625 to 1.000
Part Number GSS04-3
Groove Spacing
GSS04-6
0.250
GSS04-10
GSS04-12
GSS06-3
GSS06-6
0.375
GSS06-10
GSS06-12
GSS08-3
GSS08-6
0.437
GSS08-10
GSS08-12
GSS10-3
GSS10-6
0.500
GSS10-10
GSS10-12
GSS12-3
GSS12-6
GSS12-10
GSS12-12
0.562
GSS16-3
GSS16-6
GSS16-10
GSS16-12
Note: All measurements in inches
Grooved Shafts - 303 Stainless Steel
Number of Grooves
A
ØB
3.0
6.0
7
0.250
10.0
12.0
3.0
6.0
7
0.375
10.0
12.0
3.0
6.0
7
0.500
10.0
12.0
6
3.0
6.0
0.625
7
10.0
12.0
6
3.0
6.0
0.750
7
10.0
12.0
6
3.0
6.0
1.000
7
10.0
12.0
Dimensions
Price
$3.25 $4.50 $6.75 $7.25 $6.50 $11.50 $18.00 $22.00 $9.50 $17.00 $27.00 $29.00 $13.50 $27.00 $46.00 $54.00 $16.00 $30.00 $53.00 $64.00 $27.00 $55.00 $84.00 $101.00
Weight (lb)
0.04 0.08 0.14 0.17 0.10 0.19 0.32 0.38 0.17 0.34 0.57 0.68 0.26 0.52 0.87 1.05 0.38 0.75 1.25 1.50 0.67 1.33 2.22 2.67
A
tMNC-88 Motion Control
B
See our website www.AutomationDirect.com for complete Engineering drawings.
1-800-633-0405
Grooved Shafts
Accessories
For the latest prices, please check AutomationDirect.com.
Features
· 15-7 PH Stainless Steel E-rings · Stainless Steel shims
Part Number GSS04-RPK GSS06-RPK GSS08-RPK GSS10-RPK GSS12-RPK GSS16-RPK
Grooved Shaft Accessories Description
6 Retainer Rings and 6 Shims for GSS04-xx series Grooved Shafts 6 Retainer Rings and 6 Shims for GSS06-xx series Grooved Shafts 6 Retainer Rings and 6 Shims for GSS08-xx series Grooved Shafts 6 Retainer Rings and 6 Shims for GSS10-xx series Grooved Shafts 6 Retainer Rings and 6 Shims for GSS12-xx series Grooved Shafts 6 Retainer Rings and 6 Shims for GSS16-xx series Grooved Shafts
Price
$2.25 $2.50 $3.00 $9.25 $9.50 $13.00
Weight (lb)
0.02 0.03 0.04 0.04 0.05 0.05
tMNC-89 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Precision Ground Rotary Shafts
303 Stainless Steel
Features
· RB75-90 Hardness
· 10RMS Surface Finish
· Straightness: up to 1/4" diameter: 0.0004 in/in over 1/4" diameter: 0.0006 in/in
· 45° chamfer on both ends on diameters 0.1875" and over; rough cut on 0.125" diameter
· ± 0.010" length tolerance + 0.0000" / - 0.0002" diameter tolerance on 1/2" and smaller diameters + 0 .0000" / - 0.0004" diameter tolerance on 5/8" and larger diameters
Rotary Shafts - 303 Stainless Steel
Part Number
A
ØB Price Weight (lb)
RPSS02-3 RPSS02-6
3.0
0.125
$2.50
0.02
6.0
0.125
$3.75
0.03
Dimensions
RPSS02-12
12.0
0.125
$5.50
0.08
RPSS02-24
24.0
0.125
$11.00
1.15
A
RPSS02-36
36.0
0.125
$15.00
1.41
RPSS03-3
3.0
0.1875
$2.75
0.03
RPSS03-6
6.0
0.1875
$4.50
0.06
B
RPSS03-12
12.0 0.1875 $6.75
0.12
RPSS03-24
24.0 0.1875 $12.00
1.23
RPSS03-36
36.0 0.1875 $16.00
1.64
RPSS04-3
3.0
0.25
$3.25
0.04
RPSS04-6
6.0
0.25
$4.75
0.08
RPSS04-12
12.0
0.25
$7.25
0.16
RPSS04-24
24.0
0.25
$14.50
1.31
RPSS04-36
36.0
0.25
$22.00
1.76
RPSS06-12
12.0
0.375
$20.00
0.38
RPSS06-24
24.0
0.375
$33.00
1.75
RPSS06-36
36.0
0.375
$46.00
2.42
RPSS08-12
12.0
0.50
$25.00
0.71
RPSS08-24
24.0
0.50
$43.00
2.41
RPSS08-36
36.0
0.50
$57.00
3.41
RPSS10-12
12.0
0.625
$41.00
1.04
RPSS10-24
24.0
0.625
$78.00
3.07
RPSS10-36
36.0
0.625 $113.00
4.40
RPSS12-12
12.0
0.75
$44.00
1.52
RPSS12-18
18.0
0.75
$68.00
3.13
RPSS12-24
24.0
0.75
$89.00
4.03
RPSS12-36
36.0
0.75 $134.00
5.84
RPSS16-12
12.0
1.00
$75.00
2.71
RPSS16-18
18.0
1.00 $112.00
4.92
RPSS16-24
24.0
1.00 $150.00
6.41
RPSS16-36
36.0
1.00 $225.00
9.41
RPSS20-12
12.0
1.25
$97.00
4.22
RPSS20-18
18.0
1.25 $138.00
7.18
RPSS20-24
24.0
1.25 $192.00
9.43
RPSS20-36
36.0
1.25 $265.00
13.94
Note: All measurements in inches
tMNC-90 Motion Control
See our website www.AutomationDirect.com for complete Engineering drawings.
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Precision Ground Linear Shafts
1060 Steel and 440C Stainless Steel
Features
· C1060 steel
· RC60-65 Hardness
· 10RMS Surface Finish
· Tolerance: Class L ± 1/32" length tolerance + 0.0000" / - 0.0005" diameter tolerance
Linear Shafts - 1060 Steel
Part Number
A
ØB Price Weight (lb)
LPCS08-12
12.0
0.50
$8.25
0.71
LPCS08-24
24.0
0.50 $18.00
2.41
LPCS08-36
36.0
0.50 $26.50
3.41
LPCS12-12
12.0
0.75 $12.00
1.52
LPCS12-24
24.0
0.75 $24.00
4.03
LPCS12-36
36.0
0.75 $35.00
5.84
LPCS16-12
12.0
1.0
$18.00
2.71
LPCS16-24
24.0
1.0 $35.00
6.41
LPCS16-36
36.0
1.0 $47.50
9.41
Note: All measurements in inches
Dimensions
A
Features
· 440C Stainless steel
· RC50-55 Hardness
· 10RMS Surface Finish
· Tolerance: Class L ± 1/32" length tolerance + 0.0000" / - 0.0005" diameter tolerance
Linear Shafts - 440C Stainless Steel
Part Number A ØB Price Weight (lb)
LPSS08-12
12.0 0.50 $21.50
0.71
LPSS08-24
24.0 0.50 $43.00
2.41
LPSS08-36
36.0 0.50 $65.00
3.41
LPSS12-12
12.0 0.75 $31.00
1.52
LPSS12-24
24.0 0.75 $62.00
4.03
LPSS12-36
36.0 0.75 $93.00
5.84
LPSS16-12
12.0
1.0
$44.00
2.71
LPSS16-24
24.0
1.0
$87.00
6.41
LPSS16-36
36.0
1.0 $131.00
9.41
Note: All measurements in inches
B
tMNC-91 Motion Control
See our website www.AutomationDirect.com for complete Engineering drawings.
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
iglide® Plastic Plain Bearings
igus® iglide® plastic bearings are economical, dry-running and maintenancefree. Offered in three of the most popular materials with or without flanges, these plain bearings are an excellent choice for a wide range of motion applications.
Features
· 3 popular materials - J (low friction), G300 (general purpose), T500 (high temp) · Sleeve and flange bearings · Fits shafts from 1/4" to 1" · Good chemical resistance · Link to selection guide materials
Item Photo
Part Number
A-JSI-0406-04 A-JSI-0810-08 A-JSI-1214-12 A-JSI-1618-16 A-JFI-0406-04 A-JFI-0810-08 A-JFI-1214-12 A-JFI-1618-16 A-GSI-0405-04 A-GSI-0809-08 A-GSI-1214-12 A-GSI-1618-16 A-GFI-0405-04 A-GFI-0809-08 A-GFI-1214-12 A-GFI-1618-16 A-TSI-0405-04 A-TSI-0809-08 A-TSI-1214-12 A-TSI-1618-16 A-TFI-0405-04 A-TFI-0809-08 A-TFI-1214-12 A-TFI-1618-16
igus® iglide® Plain Bearings
Material
Size I.D. (inch)
Size O.D. (inch)
Flange
1/4
3/8
1/2
5/8
No
3/4
7/8
1
1-1/8
J
1/4
3/8
1/2
5/8
Yes
3/4
7/8
1
1-1/8
1/4
5/16
1/2
9/16
No
3/4
7/8
1
1-1/8
G300
1/4
5/16
1/2
9/16
Yes
3/4
7/8
1
1-1/8
1/4
5/16
1/2
9/16
No
3/4
7/8
1
1-1/8
T500
1/4
5/16
1/2
9/16
Yes
3/4
7/8
1
1-1/8
Qty. per Package
10 10 5 2 10 10 5 2 10 10 5 2 10 10 5 2 5 5 2 2 5 5 2 2
Weight (lb)
0.19 0.04 0.03 0.44 0.02 0.49 0.49 0.04 0.02 0.03 0.04 0.04 0.02 0.04 0.05 0.03 0.02 0.02 0.03 0.03 0.01 0.02 0.02 0.04
Price
$7.75 $10.00 $9.00 $5.75 $8.00 $12.00 $9.25 $5.75 $7.25 $8.00 $9.50 $6.50 $7.25 $8.75 $10.50 $6.50 $13.50 $15.00 $17.50 $22.50 $14.50 $23.00 $18.50 $24.00
Drawing Link
PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF
tMNC-92 Motion Control
1-800-633-0405
iglide® J
· Low wear against different shaft materials · Low coefficients of friction running dry · Vibration dampening · Good chemical resistance · Low moisture absorption
tMNC-93
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® J
iglide® J - The fast and slow motion specialist
Low friction, low wear
Low wear against different shaft materials
Low coefficients of friction running dry
The iglide® J plain bearings are designed for the lowest coefficients of friction while running dry and their low stick-slip tendency. With a maximum permissible surface pressure of 5,076 psi iglide® J bearings are not suitable for extreme loads.
Vibration dampening Good chemical resistance
Best Applications
l For high speeds l For highest wear resistance at low to medium
pressures l When very low coefficients of friction are necessary l When a cost effective bearing for low pressure
loads is needed
Best material to use with soft shaft materials
Low moisture absorption
Not For Use In Applications
When high pressure loads occur iglide® G300 When short-term temperatures occur that are greater than 248°F iglide® G300 When a low-cost bearing for occasional movements is necessary iglide® G300
Typical application areas
l Automation l Printing industry l Cleanroom
l Aerospace engineering l Beverage technology l Automation
max. +194°F F min. 58°F
Ø 1/4 to 1 inch more sizes available from igus
Ø 1.5 to 110 mm mm metric sizes available from igus
tMNC-94
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® J - Technical data
iglide® J
Material Properties Table
General Properties
Density Color Max. moisture absorption at 73°F / 50% r.h. Max. moisture absorption Coefficient of friction, dynamic against steel pv value, max. (dry)
Unit g/cm3
% weight % weight
µ psi x fpm
Mechanical Properties
Modulus of elasticity
psi
Tensile strength at 68°F
psi
Compressive strength
psi
Permissible static surface pressure (68°F)
psi
Shore D-hardness
Physical and Thermal Properties Max. long-term application temperature Max. application temperature, short-term Min. application temperature Thermal conductivity Coefficient of thermal expansion
°F °F °F W/m x K K-1 x 10-5
Electrical Properties Specific volume resistance Surface resistance
cm
Compressive Strength
With a maximum permissible surface pressure of 5,075 psi, iglide® J plain bearings are not suited for extreme loads. The graph shows the elastic deformation of iglide® J for radial loads. At the maximum permissible load of 5,075 psi, the deformation is less than 2.5%.
iglide® J 1.49 yellow 0.3 1.3
0.06 - 0.18 9,700
348,100 10,590 8,702 5,076
74
194 248 -58 0.25 10
> 1013 > 1012
Testing Method DIN 53495
DIN 53457 DIN 53452 DIN 53505
ASTM C 177 DIN 53752 DIN IEC 93 DIN 53482
10
7.5
5
2.5
0
0
1,812
Pressure (psi)
140°F
3,625
5,437
73°F
7,250
Deformation under load and temperature
14500 1450 145 14.5
Permissible Surface Speeds
The low coefficient of friction and the extremely low stick-slip tendency of iglide® J plain bearings are especially important at very low speeds. However, iglide® J material can also be used for high speeds of over 197 fpm. In both cases,the static friction is very low and stick-slip does not occur. The maximum values given in the table can only be achieved at the lowest pressure loads. At the given speeds, friction can cause a temperature increase to maximum permissible levels. In practice, though, this temperature level is rarely reached, due to varying application conditions.
Pressure (psi) Deformation (%)
1.45
.197
1.97
Surface Speed (fpm)
19.7
197
1,969
Permissible pv value for iglide® J running dry against steel shaft, at 68°F
Continuous
fpm
Rotating
295
Oscillating
216
Linear
1574
Maximum surface speeds
tMNC-95
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
Short Term
fpm
590 413 1968
www.igus.com 1-800-521-2747
iglide® J
iglide® J - Technical data
Temperatures
iglide® J plain bearings can be used between -58°F and 194°F; the short-term maximum permissible temperature is 248°F. The graph shows that the compressive strength of iglide® J plain bearings decreases with increasing temperatures. Also, the wear increases significantly above 176°F
iglide® J
Application Temperature
Minimum
- 58°F
Max. long-term
+194°F
Max. short-term
+248°F
Additional axial securing
+140°F
Temperature limits for iglide® J
Pressure (psi)
17,400 14,500 11,600
8,702 5,802 2,901
0 68 86 104 122 140 158 176 194 Temperature (°F)
Recommended maximum permissible static surface pressure of iglide® J as a result of the temperature
Friction and Wear
The graph to the right shows the coefficients of friction for different loads. The coefficient of friction level is very good for all loads with iglide® J. Friction and wear are also dependent, to a large extent, on the shafting partner. With increasing shaft roughness, the coefficient of friction also increases. For iglide® J a ground surface with an average roughness range of 4 - 12 rms is recommended for the shaft.
Coefficient of friction µ
0.3
0.2
0.1 9.84
19.69 29.53
Surface Speed (fpm)
39.37
49.22
59.05
68.90
Coefficient of friction of iglide® J as a result of the surface speed; p = 108 psi
Coefficient of friction µ
0.30
0.25
0.20
0.15
0.10
0.05
0.00 0
725 1450
Pressure (psi)
2175
2900
3625
4350
5075
Coefficient of friction of iglide® J as a result of the load, v = 1.97 fpm
iglide® J Dry Grease Oil Water
Coefficient of Friction 0.06 - 0.18 0.09 0.04 0.04
Coefficient of friction µ
0.40
0.35
0.30
0.25
0.20
0.15
0.10 4
16
28
40
52
63
Shaft Roughness (rms)
Coefficients of friction for iglide® J against steel (Shaft finish = 40 rms, 50 HRC)
Coefficient of friction of iglide® J as a result of the shaft surface (1050 hard chromed)
tMNC-96
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® J - Technical data
iglide® J
Shaft Materials
The graphs show results of testing different shaft materials with plain bearings made of iglide® J. If iglide® J plain bearings are used in rotational applications with loads under 290 psi, several shaft materials are suitable. A Hard Chromed shaft provides the lowest wear in this range. When compared to most iglide® materials, iglide® J has very low wear results at low loads with all shaft materials tested. Also, for increasing loads up to 725 psi, the wear resistance of iglide® J is excellent. Especially suitable is the combination of 303 stainless steel. In oscillating operation with Cold Rolled Steel and HR Carbon Steel, the wear of iglide® J is slightly higher than for rotation. For oscillating movements with loads of 290 psi, iglide® J performs best with Cold Rolled Steel shaft. As shown in the graph, the difference in wear between rotation and oscillating movements is most significant for 303 stainless steel shafts. If the shaft material you plan to use is not contained in this list, please contact us.
Wear (µm/km)
4.5
4.0 3.5
3.0
2.5
2.0 1.5
1.0
0.5
0.0
0
1
2
3
4
5
Pressure (psi)
1050 Steel HR carbon steel
304 Stainless Hard chromed
Wear of iglide® J, rotating application with different shaft materials, depending on load
Wear (µm/km) Hard anodized aluminum Automatic screw steel 1050 Steel 1050, hard chromed HR carbon steel 304 Stainless 440B
Wear (µm/km)
1.2 1.0 0.8 0.6 0.4 0.2 0.0
Wear of iglide® J, rotating application with different shaft materials, p = 108 psi, v = 98 fpm
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
1050 steel
Hard 304 Stainless HR carbon
chromed
steel
steel
Oscillating
Rotating
Wear for oscillating and rotating applications with different shaft materials under constant load p = 290 psi
Installation Tolerances
iglide® J plain bearings are oversized before being pressfit. After proper installation into a recommended housing bore, the inner diameter adjusts to meet our specified tolerances. Please adhere to the catalog specifications for housing bore and recommended shaft sizes. This will help to ensure optimal performance of iglide® plain bearings.
For Inch Size Bearings
Length Tolerance (b1)
Length
(inches)
Tolerance (h13)
(inches)
0.1181 to 0.2362 -0.0000 /-0.0071
0.2362 to 0.3937 -0.0000 /-0.0087
0.3937 to 0.7086 -0.0000 /-0.0106
0.7086 to 1.1811 -0.0000 /-0.0130
1.1811 to 1.9685 -0.0000 /-0.0154
Length of Chamfer (f)
Based on d1 f = .012 d1 .040" - .236" f = .019 d1 > .236" - .472" f = .031 d1 > .472" - 1.18" f = .047 d1 > 1.18"
1.9685 to 3.1496 -0.0000 /-0.0181
A
30°
f
Length of chamfer
tMNC-97
A
b1
.0197"
(0.5 mm)
Length 30°
For Metric Size Bearings
Length Tolerance (b1)
Length
(mm)
Tolerance (h13)
(mm)
Length of Chamfer (f) Based on d1
1 to 3 > 3 to 6 > 6 to 10 >10 to 18
-0 /-140 -0 /-180 -0 /-220 -0 /-270
f = 0.3 d1 1 - 6 mm f = 0.5 d1 > 6 - 12 mm f = 0.8 d1 > 12 - 30 mm f = 1.2 d1 > 30 mm
>18 to 30
-0 /-330
>30 to 50
-0 /-390
>50 to 80
-0 /-460
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® J
iglide® J - Technical data
Chemical Resistance
iglide® J plain bearings are resistant to diluted lyes and very weak acids, as well as fuels and all types of lubricants. The low moisture absorption also permits use in wet or damp environments. Plain bearings made of iglide® J are resistant to common cleaning agents used in the food industry. The moisture absorption of iglide® J plain bearings is 0.3% in standard atmosphere. The saturation limit in water is 1.3%. These values are so low that possible design changes due to absorption are only necessary in extreme cases.
Medium
Resistance
Alcohol
+
Hydrocarbon
+
Greases, oils without additives
+
Fuels
+
Weak acids
0 to
Strong acids
Weak alkaline
+
Strong alkaline
+ to 0
+ resistant, 0 conditionally resistant, not resistant
Chemical resistance of iglide® J All data given concerns the chemical resistance at room temperature (68°F).
Reduction in inner diameter (%)
0.10 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0.00
0.00 0.16 0.33 0.49 0.65 0.81
Moisture absorption (weight %)
0.98
1.14
1.30
Effect of moisture absorption on iglide® J plain bearings
Radiation Resistance
Plain bearings made from iglide® J are resistant to radiation up to an intensity of 3 x 102 Gy.
UV-Resistance
iglide® J plain bearings become discolored under UV radiation. However, hardness, compressive strength and the wear resistance of the material do not change.
Vacuum
When used in a vacuum environment, the iglide® J plain bearings release moisture as a vapor. Therefore, only dehumidified bearings made of iglide® J are suitable for the vacuum environment.
Electrical Properties
iglide® J plain bearings are electrically insulating.
iglide® J Specific volume resistance Surface resistance
> 1013 cm > 1012
Electrical properties of iglide® G300
tMNC-98
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® G300
· High wear resistance · Resistance to dust and dirt · Economic · Self-lubricating and maintenance
free
tMNC-99
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® G300
iglide® G300 - General Purpose
Most popular iglide® material worldwide
Maintenance-free, dry running High wear resistance
iglide® G300 bearings cover an extremely wide range of different requirements. Typical applications include medium to high loads, medium sliding speeds and medium temperatures. Typical applications include medium to high loads, medium sliding speeds and medium temperatures.
Resistant to dirt and dust
Best Applications
l When you need an economical all-around performance bearing
l For low to average surface speeds l When the bearing needs to run on different shaft
materials l For oscillating and rotating movements
Cost-effective
Not For Use In Applications
l When mechanical reaming of the wall surface is necessary
l When the highest wear resistance is necessary l When universal chemical resistance is required
iglide® T500 l If temperatures are constantly greater than +266°F
iglide® T500 l For underwater use
Typical application areas
l Agricultural machines l Machine building l Sports and leisure
l Mechatronics l Construction
machinery
l Automotive
max. +266°F F min. 40°F
Ø 1/4 to 1 inch more sizes available from igus
Ø 1.5 to 150 mm mm metric sizes available from igus
tMNC-100
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® G300 - Technical Data
iglide® G300
Material Properties Table
General Properties Density Color Max. moisture absorption at 73°F / 50% r.h. Max. moisture absorption Coefficient of friction, dynamic against steel pv value, max. (dry)
Mechanical Properties Modulus of elasticity Tensile strength at 68°F Compressive strength Permissible static surface pressure (68°F) Shore D-hardness
Physical and Thermal Properties Max. long-term application temperature Max. application temperature, short-term Min. application temperature Thermal conductivity Coefficient of thermal expansion
Electrical Properties Specific volume resistance Surface resistance
Unit g/cm3
% weight % weight
µ psi x fpm
psi psi psi psi
°F °F °F W/m x K K-1 x 10-5
cm
iglide® G300 1.46
dark gray 0.7 4.0
0.08 - 0.15 12,000
1,131,000 30,460 11,310 11,600 81
266 428 -40 0.24
9
> 1013 > 1011
Testing Method DIN 53495
DIN 53457 DIN 53452 DIN 53505
ASTM C 177 DIN 53752 DIN IEC 93 DIN 53482
Pressure (psi)
Deformation in %
Compressive Strength
The graph shows the elastic deformation of iglide® G300 during radial loading. At the maximum permissible load of 11,600 psi, the deformation is less than 5%. The plastic deformation is minimal up to a pressure of approximately 14,500 psi. However, it is also a result of the cycle time.
14,500
1,450
145
10 9 8 7 6 5 4 3 2 1
0 0
3,625
7,250
10,875
Load (psi)
73°F
140°F
Deformation under load and temperature
14,500
Permissible Surface Speeds
iglide® G300 has been developed for low to medium surface speeds. The maximum values shown in the table can only be achieved at low pressure loads. At the given speeds, friction can cause a temperature increase to maximum permissible levels. In practice, though, this temperature level is rarely reached, due to varying application conditions.
14.5
.197
1.97
19.7
197
Surface Speed (fpm)
1,969
Permissible pv value for iglide® G300 running dry against a steel shaft, at 68°F
Continuous
fpm
Rotating
196
Oscillating
137
Linear
787
Maximum surface speeds
tMNC-101
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
Short Term
fpm
393 275 984
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iglide® G300
iglide® G300 - Technical Data
Temperatures
Application temperatures affect the properties of plain bearings greatly. The short-term maximum temperature is 428°F, this allows the use of iglide® G300 plain bearings in heat treating applications in which the bearings are not subjected to additional loading.
With increasing temperatures, the compressive strength of iglide® G300 plain bearings decreases. The graph shows this inverse relationship. However, at the long-term maximum temperature of 266°F, the permissible surface pressure is still above 5,800 psi. The ambient temperatures that are prevalent in applications also has an effect on the bearing wear. With increasing temperatures, the wear increases and this effect is notable starting at the temperature of 248°F.
iglide® G300 Minimum Max. long-term Max. short-term Additional axial securing Temperature limits for iglide® G300
Application Temperature - 40°F +266°F +428°F +176°F
Pressure (psi)
17,400 14,500 11,600
8702 5802 2901
0 68 86 104 122 140 158 176 194 212 230 248 266 Temperature in (°F)
Recommended maximum permissible static surface pressure of iglide® G300 as a result of temperature
Friction and Wear
Similar to wear resistance, the coefficient of friction also changes with the load. The coefficient of friction decreases with increasing loads, whereas an increase in surface speed causes an increase of the coefficient of friction. This relationship explains the excellent results of iglide® G300 plain bearings for high loads and low speeds. The friction and wear are also dependent, to a large degree, on the shaft partner. Shafts that are too smooth, increase both the coefficient of friction and the wear of the bearing. For iglide® G300, a ground surface with an average roughness Ra= 32 rms is recommended.
0.5
0.4
Coe cient of friction (µ)
0.3
0.2
0.1 9.84
19.69 29.53 39.37 49.22 59.06
68.90
Surface Speed (fpm)
Coefficient of friction of iglide® G300 as a result of the running speed; p = 108 psi
0.35
0.30
0.25
Coe cient of friction µ
0.20
0.15
0.10
0.05
0.00 0
1,450 2,901 4,351 5,801 7,252 8,702 10,150 11,600
Pressure (psi)
Coefficient of friction of iglide® G300 as a result of the load, v = 1.96 fpm
0.5
0.4
Coe cient of Friction µ
iglide® G300 Dry Grease Oil Water
Coefficient of Friction 0.08 - 0.15 0.09 0.04 0.04
Coefficient of friction for iglide® G300 against steel (Shaft finish = 40 rms, 50 HRC)
0.3
0.2
0.1
0 0
20
40
60
80
Shaft Roughness (rms)
Coefficient of friction as result of the shaft surface (Shaft - 1050 hard chromed)
tMNC-102
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® G300 - Technical Data
iglide® G300
Shaft Materials
The graphs show results of testing different shaft materials with plain bearings made of iglide® G300. In the graph below it is observed that iglide®
G300 can be combined with various shaft materials. The simple shaft materials of free-cutting steel and HR Carbon Steel have proven best at low
loads. This helps to design cost-effective systems, since both iglide® G300 and the sliding partner are economically priced.
It is important to note that with increasing loads, the recommended hardness of the
shaft increases. The "soft" shafts tend to wear more easily and thus increase the
12
Wear (µm/km) Hard anodized aluminum Automatic screw steel 1050 Steel 1050, hard chromed HR carbon steel 304 Stainless 440B
wear of the overall system. If the loads exceed 290 psi, it is important to recognize
10
that the wear rate (the slope of the curves) clearly decreases with the hard shaft
materials.
8
The comparison of rotational movements to oscillating movements shows that iglide®
6
G300 can provide advantages in oscillating movements. The wear of the bearing is
smaller for equivalent conditions. The higher the load, the larger the difference. This
4
means that iglide® G300 can be used for oscillating movements that are well above
2
the given maximum load of 11,600 psi. For these loads, the use of hardened shafts
0
is recommended. In addition to the shaft materials presented here, many others have
been tested. If the shaft material you plan on using is not contained in the test results presented here, please contact us.
Wear of iglide® G300, rotating with different shaft materials, load p = 145 psi, v = 59 fpm
Wear (µm/km)
16
14
12
10
8
6
4
2
0
0
145
290
435
580
725
Pressure (psi)
1050 Steel HR carbon steel
304 Stainless Hard chromed
Wear with different shaft materials in rotational operation, as a result of the load
200 180 160 140 120 100
80 60 40 20
0 0 1450 2900 4350 5800 7250 8700 10150 11600 Pressure (psi)
Wear (µm/km)
Rotating
Oscillating
Wear for pivoting and rotating applications with shaft material 1050 hard chromed, as a result of the load
Installation Tolerances
iglide® G300 plain bearings are oversized before being pressfit. After proper installation into a recommended housing bore, the inner diameter adjusts to meet our specified tolerances. Please adhere to the catalog specifications for housing bore and recommended shaft sizes. This will help to ensure optimal performance of iglide® plain bearings.
For Inch Size Bearings
Length Tolerance (b1)
Length
(inches)
Tolerance (h13)
(inches)
0.1181 to 0.2362 -0.0000 /-0.0071
0.2362 to 0.3937 -0.0000 /-0.0087
0.3937 to 0.7086 -0.0000 /-0.0106
0.7086 to 1.1811 -0.0000 /-0.0130
1.1811 to 1.9685 -0.0000 /-0.0154
Length of Chamfer (f)
Based on d1 f = .012 d1 .040" - .236" f = .019 d1 > .236" - .472" f = .031 d1 > .472" - 1.18" f = .047 d1 > 1.18"
1.9685 to 3.1496 -0.0000 /-0.0181
A
30°
f
Length of chamfer
tMNC-103
A
b1
.0197"
(0.5 mm)
Length 30°
For Metric Size Bearings
Length Tolerance (b1)
Length
(mm)
Tolerance (h13)
(mm)
Length of Chamfer (f) Based on d1
1 to 3 > 3 to 6 > 6 to 10 >10 to 18
-0 /-140 -0 /-180 -0 /-220 -0 /-270
f = 0.3 d1 1 - 6 mm f = 0.5 d1 > 6 - 12 mm f = 0.8 d1 > 12 - 30 mm f = 1.2 d1 > 30 mm
>18 to 30
-0 /-330
>30 to 50
-0 /-390
>50 to 80
-0 /-460
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® G300
iglide® G300 - Technical Data
Chemical & Moisture Resistance
iglide® G300 plain bearings have strong resistance to chemicals. They are also resistant to most lubricants. iglide® G300 plain bearings are not affected by most weak organic and inorganic acids. The moisture absorption of iglide® G300 plain bearings is approximately 1% in the standard atmosphere. The saturation limit submerged in water is 4%. This must be taken into account for these types of applications. Chemical table, Page 1364
Reduction of the inner diameter (%)
Medium
Resistance
Alcohol
+ to 0
Hydrocarbon
+
Greases, oils without additives
+
Fuels
+
Weak acids
0 to
Strong acids
Weak alkaline
+
Strong alkaline
0
+ resistant, 0 conditionally resistant, not resistant
Chemical resistance of iglide® G300 All data given concerns the chemical resistance at room temperature (68°F).
0.6 0.5 0.4 0.3 0.2 0.1 0.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 Moisture absorption (weight %) Effect of moisture absorption on iglide® G300 plain bearings
Radiation Resistance
Plain bearings made from iglide® G300 are resistant to radiation up to an intensity of 3 x 102 Gy.
UV-Resistance
iglide® G300 plain bearings are permanently resistant to UV-radiation.
Vacuum
iglide® G300 plain bearings outgas in a vacuum. Use in a vacuum environment is only possible for dehumidified bearings.
Electrical Properties
iglide® G300 plain bearings are electrically insulating.
iglide® G300 Specific volume resistance Surface resistance
> 1013 cm > 1011
Electrical properties of iglide® G300
tMNC-104
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°F
psi
iglide® T500
· Temperature resistant from -148°F to 482°F in
continuous operation
· Universal resistance to chemicals · High compressive strength · Very low moisture absorption · Excellent wear resistance through the entire
temperature range
tMNC-105
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iglide® T500
iglide® T500 - High-Tech Problem Solver
High temperature and chemical resistance
Temperature resistant from -148°F to 482°F in
continuous operation
iglide® T500 is defined by its combination of high temperature resistance with compressive strength, along with high resistance to chemicals. iglide® T500 is designed for higher speeds than other iglide® bearings.
Universal resistance to chemicals
High compressive strength Very low moisture absorption
Excellent wear resistance through the entire temperature range
Best Applications
l When especially high temperature resistance is necessary
l For pressure loads up to 21,760 psi l For linear movements with a hard stainless steel l For linear movements especially at high
temperatures l When universal resistance to chemicals is required l Very low moisture absorption
Not For Use In Applications
l For very low wear at high loads l For economical underwater applications l For edge compression
Typical application areas
l Beverage technology l Cleanroom
l Woodworking
l Plastic processing
l Aerospace engineering industry
max. +482°F F min. 148°F
Ø 1/4 to 1 inch more sizes available from igus
tMNC-106
Ø 2 to 75 mm mm metric sizes available from igus
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® T500 - Technical Data
iglide® T500
Material Properties Table
General Properties Density Color Max. moisture absorption at 73°F / 50% r.h. Max. moisture absorption Coefficient of friction, dynamic against steel pv value, max. (dry)
Mechanical Properties Modulus of elasticity Tensile strength at 68°F Compressive strength Permissible static surface pressure (68°F) Shore D-hardness
Physical and Thermal Properties Max. long-term application temperature Max. application temperature, short-term Min. application temperature Thermal conductivity Coefficient of thermal expansion
Electrical Properties Specific volume resistance Surface resistance
Unit g/cm3
% weight % weight
µ psi x fpm
psi psi psi psi
°F °F °F W/m x K K-1 x 10-5
cm
iglide® T500 1.44 black 0.1 0.5
0.09 - 0.27 37,700
1,174,800 24,660 14,500 21,760 85
482 599 -148 0.6
5
< 105 < 103
Testing Method DIN 53495
DIN 53457 DIN 53452 DIN 53505
ASTM C 177 DIN 53752 DIN IEC 93 DIN 53482
Compressive Strength
The graph shows the special compression resistance of iglide® T500 also at very high temperatures. Even at the highest long-term application temperature of 482°F, iglide® T500 plain bearings still withstand a static surface pressure of approximately 4350 psi.
145,000 14,500 1,450, 145
8
7
6
5
4
3
2
1
0 0
3625
Pressure (psi)
7250
10875
14500
+73 °F
+140 °F
Deformation under load and temperature
Permissible Surface Speeds
iglide® T500 is designed for higher speeds than other iglide® bearings. This is due to its high temperature resistance and excellent heat conductivity. These benefits are readily apparent in the pv values of max. 37,700 psi x fpm. However, only the smallest radial loads may act on the bearings. At the given speeds, friction can cause a temperature increase to maximum permissible levels.
Pressure (psi) Deformation in %
14.5 .197
1.97
19.7
197
1,969
Surface Speed (fpm)
Permissible pv values for iglide® T500 running dry against a steel shaft, at 68°F
Rotating Oscillating Linear
Continuous
fpm
295 216 984
tMNC-107
Maximum surface speeds
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
Short Term
fpm
689 492 1968
www.igus.com 1-800-521-2747
iglide® T500
iglide® T500 - Technical Data
Temperatures
In terms of temperature resistance, iglide® T500 has taken on a leading position. Having a permissible long-term application temperature of 482°F, iglide® T500 will even withstand 599°F for the short-term. As in all thermoplastics, the compression resistance of T500 decreases with increasED temperature. However, the wear drops considerably when used within the observed temperature range of 73°F to 302°F. In certain cases, relaxation of the bearing can occur at temperatures greater than 275°F. This could lead to the bearing moving out of the housing after re-cooling. At temperatures over 275°F, the axial securing of the bearing in the housing needs to be tested. If necessary, secondary measures must be taken to mechanically secure the bearing. Please contact us if you have questions on bearing use.
iglide® T500 Minimum Max. long-term Max. short-term Additional axial securing
Application Temperature - 148°F +482°F +599°F +275°F
Temperature limits for iglide® T500
Pressure (psi)
23,210
20,310
17,400
14,500
11,600
8,702
5,802
2,901
0 68
122
212
302
392
482
Temperature in °F
Recommended maximum permissible static surface pressure of iglide® T500 as a result of temperature
Friction and Wear
Similar to wear resistance, the coefficient of friction also changes with the load. The coefficient of friction increases with an increase in surface speed. On the other hand, an increased load has an inverse effect: the coefficient of friction decreases. This explains the excellent performance of iglide® T500 plain bearings for high loads. Friction and wear are also dependent to a large degree on the shafting partner. Shafts that are too smooth increase the coefficient of friction of the bearing. For iglide® T500, a ground surface with an average roughness range of 24 - 32 rms is recommended for the shaft.
0.4
Coefficient of friction µ
0.3
0.2
0.1 9.84
19.69 29.53
Surface Speed (fpm)
39.37
49.22
59.05
68.90
Coefficient of friction for iglide® T500 as a result of the surface speed; p = 108 psi, 1050 hard chromed
iglide® T500 Dry Grease Oil Water
Coefficient of Friction 0.09 - 0.27 0.09 0.04 0.04
0.35
0.30
Coefficient of friction µ
0.25
0.20
0.15
0.10
0.05
0.00 0
1450 2900 4350 5800 7250 8700 10150 11600 13050
Pressure (psi)
Coefficient of friction for iglide® T500 as a result of the load, v = 1.97 fpm
Coe cient of friction µ
0.60
0.50
0.40
0.30
0.20
4
16
28
40
52
63
Shaft Roughness (rms)
Coefficient of friction for iglide® T500 against steel (Shaft finish = 40 rms, 50 HRC)
Coefficients of friction as a function of the shaft surface (1050 hard chromed)
tMNC-108
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iglide® T500 - Technical Data
iglide® T500
Wear (µm/km) Hard anodized aluminum Automatic screw steel 1050 Steel 1050, hard chromed HR Carbon Steel 304 Stainless 440B Wear (µm/km)
Shaft Materials
The graphs show results of testing different shaft materials with plain bearings made of iglide® T500. For low loads in rotating operation, the best wear values are found with 303 Stainless and HR Carbon Steel shafts. However, above a load of 290 psi, the bearing wear greatly increases with these two shaft materials. For the higher load range, hard-chromed shafts or Cold Rolled Steel shafts are advantageous. In oscillating operation at low loads, similar wear values for cold rolled steel and 303 stainless steel shafts occur. The wear is somewhat higher than during rotational movements. If the shaft material you plan to use is not contained in this list, please contact us.
35.0 30.0 25.0 20.0 15.0 10.0
5.0 0.0
Wear of iglide® T500 with different shaft materials, p = 108 psi, v = 98 fpm
Wear (µm/km)
180 160 140
120
100
80
60
40
20
0
0
1
2
Pressure (psi)
1050 Steel HR carbon steel
3
4
5
304 SS
Hard chromed
Wear of iglide® T500 with different shaft materials in rotational operation
70
60 50
40 30
20 10
0 1050 Steel Hard chromed 304 Stainless
Rotating
Oscillating
Wear for oscillating and rotating applications with different shaft materials p = 290 psi
Installation Tolerances
iglide® T500 plain bearings are oversized before being pressfit. After proper installation into a recommended housing bore, the inner diameter adjusts to meet our specified tolerances. Please adhere to the catalog specifications for housing bore and recommended shaft sizes. This will help to ensure optimal performance of iglide® plain bearings.
A
30°
f
Length of chamfer
A
b1
.0197" (0.5 mm)
Length 30°
For Inch Size Bearings
Length Tolerance (b1)
Length
(inches)
Tolerance (h13)
(inches)
0.1181 to 0.2362 -0.0000 /-0.0071
0.2362 to 0.3937 -0.0000 /-0.0087
0.3937 to 0.7086 -0.0000 /-0.0106
0.7086 to 1.1811 -0.0000 /-0.0130
1.1811 to 1.9685 -0.0000 /-0.0154
Length of Chamfer (f)
Based on d1 f = .012 d1 .040" - .236" f = .019 d1 > .236" - .472" f = .031 d1 > .472" - 1.18" f = .047 d1 > 1.18"
1.9685 to 3.1496 -0.0000 /-0.0181
For Metric Size Bearings
Length Tolerance (b1)
Length
(mm)
Tolerance (h13)
(mm)
Length of Chamfer (f) Based on d1
1 to 3 > 3 to 6 > 6 to 10 >10 to 18 >18 to 30
-0 /-140 -0 /-180 -0 /-220 -0 /-270 -0 /-330
f = 0.3 d1 1 - 6 mm f = 0.5 d1 > 6 - 12 mm f = 0.8 d1 > 12 - 30 mm f = 1.2 d1 > 30 mm
>30 to 50
-0 /-390
>50 to 80
-0 /-460
tMNC-109
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
iglide® T500
iglide® T500 - Technical Data
Chemical Resistance
iglide® T500 plain bearings are close to universally resistant to chemicals. They are only attacked by concentrated nitric acid and by sulfuric acid with acidity levels over 65%. The list at the end of this catalog provides more comprehensive detailed information.
Medium
Resistance
Alcohol
+
Hydrocarbon
+
Greases, oils without additives
+
Fuels
+
Weak acids
+
Strong acids
Weak alkaline
+
Strong alkaline
+
+ resistant, 0 conditionally resistant, not resistant
Chemical resistance of iglide® T500 All data given concerns the chemical resistance at room temperature (68°F).
Reduction of the inner diameter (%)
0.10
0.08
0.06
0.04
0.02
0.00
0.0
0.1
0.2
0.3
0.4
0.5
Moisture absorption (weight %)
Effect of moisture absorption on iglide® T500 plain bearings
Radiation Resistance
Plain bearings made from iglide® T500 are resistant to radiation up to an intensity of 1x105 Gy. iglide® T500 is the most radioactiveresistant material of the iglide® product line. iglide® T500 is extremely resistant to hard gamma radiation and withstands a radiation dose of 1000 Mrad without detectable change in its properties. The material also withstands an alpha or beta radiation of 10,000 Mrad with practically no damage.
UV Resistance
The excellent material properties of iglide® T500 do not change under UV radiation and other weathering effects.
Vacuum
In a vacuum environment, iglide® T500 plain bearings can be used virtually without restrictions. Outgassing takes place to a very limited extent.
Electrical Properties
iglide® T500 plain bearings are electrically conductive.
iglide® T500 Specific volume resistance Surface resistance
< 105 cm < 103
Electrical properties of iglide® T500
tMNC-110
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
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For the latest prices, please check AutomationDirect.com.
igubal® Mounted Spherical Bearings
igus® igubal® mounted spherical bearings are made with high quality engineered polymers. They are lubrication-free and maintenance-free. These bearings are lighter and more economical than traditional mounted spherical bearings.
Features
· F ive popular mounting configurations · F our popular shaft sizes · Maintenance-free · E xcellent wear resistance · L280 polymer type bearing material
Item Photo
igus® igubal® Mounted Spherical Bearings
Part Number
A-KBRI-04 A-KBRI-08 A-KBRI-12 A-KBRI-16 A-KARI-04 A-KARI-08 A-KARI-12 A-KARI-16
Style
Size I.D. (inch)
1/4
K Series, Female
1/2
Thread, Rod End
3/4
1
1/4
K Series,
1/2
Male Thread,
Rod End
3/4
1
Thread/ Housing
Type
1/4-28 UNF female
1/2-20 UNF female
3/4-16 UNF female
1-12 UNF female
1/4-28 UNF male
1/2-20 UNF male
3/4-16 UNF male
1-12 UNF male
Qty. per Package
4 2 1 1 4 2 1 1
A-KSTI-04
1/4
4
A-KSTI-08 A-KSTI-12
K Series, Pillow Block
1/2 Pillow block
3/4
2 1
A-KSTI-16
1
1
A-EFOI-04
1/4
4
A-EFOI-08 A-EFOI-12
E Series, 2-Bolt Flange
1/2 2-bolt flange
3/4
2 1
A-EFOI-16
1
1
A-EFSI-04
1/4
4
A-EFSI-08 A-EFSI-12
E Series, 4-Bolt Flange
1/2 4-bolt flange
3/4
2 1
A-EFSI-16
1
1
Weight (lb) Price
0.06
$14.50
0.12
$21.50
0.14
$17.00
0.46
$20.00
0.04
$14.00
0.10
$14.00
0.10
$11.00
0.34
$18.00
0.02
$10.50
0.07
$14.50
0.09
$9.00
0.20
$15.00
0.03
$14.00
0.05
$14.50
0.09
$13.00
0.14
$16.50
0.04
$20.00
0.04
$15.50
0.12
$12.00
0.17
$14.50
Drawing Link
PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF PDF
tMNC-111 Motion Control
1-800-633-0405
igubal® Rod Ends
· Self-lubricating, maintenance-free · High strength under impact loads · High tensile strength · Compensation of misalignment · Compensation of edge loads · Very low weight
tMNC-112
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igubal® rod ends
igubal® Rod Ends
igubal® rod ends can also be used in rough environments. They are corrosion-resistant in humid environments and resistant to weak acids and bases. The operation temperature is from 40°F up to +176°C. Rod ends are also resistant to dirt and dust.
Maintenance free, dry-running
High strength under impact loads
High tensile strength
Best Applications
If you want to save weight For rotating, oscillating and linear movements If high-frequency oscillations/vibrations occur If silent operation is required If you need an electrically insulating part If corrosion resistance is required In combination with pneumatic cylinders and gas struts If chemical resistance is required If high rigidity is required
Not For Use In Applications
If temperatures are higher than +176 °F If rotation speeds higher than 98.4 fpm (0.5 m/s) are required If really high tensile and shear loads occur With a hydraulic cylinder If dimensions above 1 inch or 30 mm are required
Compensation of misalignment Compensation of edge loads
Lightweight
max. +392°F F min. 40°F
Ø 1/4 to 1 inch more sizes available from igus
mm Ø 2 to 30 mm metric sizes available from igus
tMNC-113
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igubal® Rod Ends - Application examples
igubal® rod ends
Typical application areas
Agricultural machines Mechatronics
Machine building
Construction
Sports and leisure
machinery
Automotive
Specialty bikes
Textile industry
Packaging industry
tMNC-114
Offshore industry
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igubal® igubal® Rod Ends - Technical data
rod ends
Advantages
Maintenance-free High strength under impact loads Very high tensile strength for varying loads Compensation for misalignment Compensation for edge loads Resistant to dirt, dust and lint Resistant to corrosion and chemicals High vibration dampening capacity Suitable for rotating, oscillating and linear movements Lightweight Dimensional K series and E series, dimensions according
to standard DIN ISO 12240
Product range
igubal® rod ends are available in the dimensional K series and E series for shaft diameters of 3/16 to 1 inch and 2 to 30 mm.
Form A with male thread and Form B with female thread
The dimensional K series and, to a limited extent, E are available in inch dimensions, as well as a special version containing a stainless steel sleeve in the inner race. This allows a significantly higher torque than for the standard plastic race.
Loads
igubal® rod end bearings handle high loads at normal room temperatures, have excellent dampening properties and weigh only a fifth of traditional metallic rod end bearings. In applications with high continuous loads and high temperatures, the loading capacity of igubal® rod end bearings should be tested in an experiment that duplicates the application.
Percentage tensile strength (%)
105
100
95
90
85
80
75 .197
1.97
19.7
197 1,969 19,686 98,430
Speed of load application (ft/min)
Effect of the speed of load application on the maximum tensile strength of igubal® rod end bearings
Coefficients of Friction and Speed
One important advantage of igubal® spherical bearings is that rapid, rotary movements of a mounted shaft take place directly in the spherical portion. In metallic rod ends, rotary motion takes place between the race and the spherical bearing. High speeds can be achieved with igubal® bearings. igubal® bearings ares used in such a way that the angular movements of the spherical bearings take place at the spherical outer diameter. In contrast, rotations of the shaft are supported directly in the inner diameter of the spherical portion. The advantage, therefore, lies in the plastic vs. steel relationship. Plastic produces lower friction and permits high speeds, even when running dry. The maintenance-free igubal® bearing system is also suited for linear and oscillating shaft movements.
Percentage tensile strength (%)
110
100
90
80
70
60
50 73
122
176
Temperature (°F)
Effect of the temperature on the maximum tensile strength of igubal® rod end bearings
Temperatures
The igubal® rod ends can be used in temperatures from 22 °F up to +176 °F. igubal® rod ends made of HT-Material are suitable for temperatures from -40°F up to +392°F (E series, types A and B).
tMNC-115
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® Rod Ends - Technical data
igubal® rod ends
Tolerances
igubal® rod end bearings can be used at different tolerances depending on the individual application. As a standard program, they are designed with a large amount of bearing clearance, which permits secure operation even at high rotational speeds. The bore of the inner race is produced within a standard tolerance range. Shafts should also meet recommended tolerances.
Axial load
Radial load
Tensile
Pivot angle
Maximum torque
through ball
Recommended Shaft Tolerances
Inch
3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 1
Shaft
Min.
Max.
0.1888 0.1900
0.2485 0.2500
0.3110 0.3125
0.3735 0.3750
0.4358 0.4375
0.4983 0.5000
0.6235 0.6250
0.7479 0.7500
0.9980 1.0000
Metric
2mm 3mm 5mm 6mm 8mm 10mm 12mm 16mm 20mm
Shaft
Min.
Max.
1.975
2.000
2.975
3.000
4.970
5.000
5.970
6.000
7.964
8.000
9.964 10.000
11.957 12.000
15.957 16.000
19.948 20.000
Thread pitches of the igubal® rod end bearings
Thread Name
Pitch (mm)
M 2
0.40
M 3
0.50
M 4
0.70
M 5
0.80
M 6
1.00
M 8
1.25
M 10
1.50
M 10 F
1.25
M 12
1.75
M 12 F
1.25
M 14
2.00
M 16
2.00
M 16 F
1.50
M 18
1.50
M 20
2.50
M 20 M 20
1.50
M 22
1.50
M 24
2.00
M 27
2.00
M 30
2.00
tMNC-116
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® Pillow Block
· Maintenance-free, dry running · High tensile strength · High endurance strength · Can be used in combination with E series rod ends · Lightweight
tMNC-117
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® pillow block
igubal® Pillow Block
The igubal® pillow block bearings consist of a housing with a bearing insert. igubal® pillow block bearings are especially easy to install, able to compensate for misalignment and prevent edge loads.
Noise-dampening
High tensile strength Vibration
dampening
Best Applications
If chemical resistance is required If a cost-effective option is requested If you need dirt-resistant bearings To account for misalignment If you need split components
Noise-dampening
Can be used in combination with E series rod ends
Not For Use In Applications
If temperatures are higher than +176 °F If an integrated fixing collar is required If diameters above 1 inch or 50 mm are required If rotation speeds higher than 98.4 fpm (0.5 m/s) are required
Lightweight
max. +176°F F min. 22°F
Ø 1/4 to 1 inch more sizes available from igus
mm Ø 5 to 50 mm metric sizes available from igus
tMNC-118
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® Pillow Block - Application examples
Typical application areas Plant design Machine building Packaging etc.
igubal® pillow block
Stone processing
Solar technology
Paper industry
tMNC-119
Packaging industry
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® pillow block
igubal® Pillow Block - Technical data
General information
igubal® pillow blocks are made of igumid G according to DIN 71752. The pillow blocks are available in a variety of configurations. igubal® pillow blocks can be used in difficult circumstances without any problems. The pillow blocks are corrosion resistant in moist or wet environments and the sliding bearings are resistant to weak acids and alkalis. The operating temperatures range from -22°F to +176°F. igubal® pillow blocks are made out of a high-wear resistant material which requires no external lubrication.
Advantages
Maintenance-free, self-lubricating High rigidity High strength under impact loads Compensation for misalignment Compensation for edge loads Corrosion-free Chemically resistant Vibration damping Suitable for rotating, oscillating and linear movements Lightweight High radial loads Can be used in liquid media Space-saving design Easy to install Predictable lifetime
Chemical resistance
The ability to pivot allows igubal® pillow block bearings to compensate for misalignment and possible shaft deflection. Applications where these effects cannot be prevented are suited for igubal pillow block bearings.
Tolerances
Maintenance-free igubal® pillow block bearings are designed with inside diameter tolerance of E10. The shaft should be made to tolerance class h6 to h9. These recommended tolerances allow for changes in the bearing due to temperature and moisture absorption.
Mounting
Loads
igubal® pillow block bearings are designed for mounting with 2 bolts. Precision mounting of the bearing is not necessary, since the spherical ball compensates for misalignment.
The load capacity of the maintenance-free igubal® bearing elements is very high at normal ambient temperatures. igubal® bearings absorb
high forces and weigh only one fifth of traditional, metal bearing housings. The excellent dampening properties are based on the fact that
the polymer material of the two part bearing can absorb vibrations differently than steel.
However, plastic specific properties, such as depenmdence on temperature and behavior
under
longh-t1erm
h
stress,
must
be
taken
into
con-
sideration when using igubal® bearings. The loaBd capacity of the pillow block should therefore be checked in a practical test, particularly
if it will be used under continuAous high loads and at elevated temperaturesA.
C1 B
R1
Fa Axial
B F
a d3
Axial Strength
d1
Pivot angle
h 2
Fz
Fd
Fs
Radial tensile strength (upward)
tMNC-120
Radial compressive strength (downward)
Lateral strength
d2 (radial)
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® Flange Bearing
· Maintenance-free, dry running · High tensile strength · High endurance strength · Compensation for alignment errors · Compensation for edge loads · Lightweight
tMNC-121
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® flange bearing
igubal® Flange Bearing
igubal® Flange bearings have been developed for the support of shaft ends or for shafts lead-through. Like all igubal® products, these bearings consist of an igumid G housing and an iglide® L280 spherical ball (with other options available). igubal® Flange bearings are made to the dimensional E series and are offered with two or four mounting holes.
Maintenance-free, dry running
High rigidity
High strength under impact loads
Best Applications
If chemical resistance is required If a cost-effective option is requested If you need dirt-resistant bearings To adjust misalignment If you need split components
Lightweight Low installation space
Not For Use In Applications
If temperatures are higher than +176 °F If an integrated fixing collar is required If diameters above 1 inch or 50 mm are required If rotation speeds higher than 98.4 fpm (0.5 m/s) are required
max. +176°F F min. 40°F
Ø 3/8 to 1 inch more sizes available from igus mm Ø 4 to 50 mm metric sizes available from igus
tMNC-122
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® Flange Bearing - Application examples
Typical application areas Plant design Automation Agricultural machines Machine building Food industry etc.
igubal® flange bearing
Conveyor technique
Solar industry
Rotary sorter
tMNC-123
Food industry
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
igubal® flange bearing
igubal® Flange Bearing - Technical data
General Properties
igubal® Flange bearings have been developed for the support of shaft ends or for shafts lead-through. Like all igubal® products, these bearings consist of an igumid G housing and an iglide® L280 spherical ball (with other options available). igubal® Flange bearings are made to the dimensional E series and are offered with two or four mounting holes.
Areas of Application
Since igubal® flange bearings are made for maintenance-free use, they are especially suited for applications in which access to the bearing is limited, in moist or wet environments or cleanroom environments. Thus, igubal® flange bearings are also found in electric toothbrushes, awnings, conveyor technology, bakery machines and agriculture to name a few.
Installation
igubal® flange bearings are designed for mounting with 2 or 4 bolts, depending on the design. The 2-hole types are provided with elongated holes, which allow a problem-free adjustment. An exact positioning of the bearing housing is not necessary, since the spherical ball compensates for misalignment.
Static axial load Static axial load Static axial load
Static radial load Static radial load Static radial load
Pivot Angle
Pivot Angle
Pivot Angle
tMNC-124
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
For the latest prices, please check AutomationDirect.com.
DryLin® R Linear Plain Bearings
igus® DryLin® R linear plain bearings are dimensionally interchangeable with other popular brands, but offer a low cost alternative to recirculating ball bearings. The low friction liner makes DryLin R suitable for wet or dirty enviornments.
Features
· Dimensionally interchangeable with ball bearings · A vailable in four shaft diameters in both fixed and self-aligning housings · T ype J polymer is an excellent all-purpose sliding material · Ideally suited to work with Drylin R hard-anodized aluminum shafting
Item Photo
Part Number
igus® DryLin® R Linear Plain Bearings
Housing Fit
Size I.D. (inch)
Length Housing Bearing (inch) Type Material
Housing Material
Qty. per Package
Weight (lb)
Price
Drawing Link
A-RJZI-01-04
1/4
3/4
1
A-RJUI-01-08
1/2
1-1/4
Anodized
aluminum
1
A-RJUI-01-12
3/4
1-5/8 Closed
1
A-RJUI-01-16 Fixed
1
2-1/4
A-RJI-01-08 housing
1/2
1-1/4
A-RJI-01-12
3/4
1-5/8
A-RJI-01-16
1
2-1/4
1
1
Type J polymer
1
1
A-OJUI-01-08
1/2
1-1/4
1
A-OJUI-01-12
3/4
1-5/8
Open
1
A-OJUI-01-16
1
2-1/4
Type J
1
A-RJUI-03-08
1/2
1-1/4
polymer
1
A-RJUI-03-12
3/4
1-5/8 Closed
1
A-RJUI-03-16 Self-
1
aligning
A-OJUI-03-08 housing
1/2
A-OJUI-03-12
3/4
A-OJUI-03-16
1
2-1/4
1-1/4
1-5/8
Open
2-1/4
1
1
Anodized aluminum
1
1
A-FJUI-11-08
1/2
1-11/16
1
A-FJUI-11-12
Fixed housing
3/4
2-1/16
1
A-FJUI-11-16
1
2-13/16 4-bolt flange
1
A-FJUI-13-08
1/2
1-11/16 pillow block
1
Self-
A-FJUI-13-12 aligning
3/4
2-1/16
1
housing
A-FJUI-13-16
1
2-13/16
1
0.00 $9.25
PDF
0.04 $10.50
PDF
0.06 $13.00
PDF
0.23 $20.00
PDF
0.03 $6.50
PDF
0.05 $7.00
PDF
0.11 $9.75
PDF
0.11 $14.50
PDF
0.06 $16.50
PDF
0.23 $22.50
PDF
0.03 $11.00
PDF
0.06 $13.00
PDF
0.11 $21.00 PDF
0.11 $11.00 PDF
0.06 $14.00 PDF
0.23 $21.00
PDF
0.18 $41.50 PDF
0.46 $50.00
PDF
1.21 $83.00 PDF
0.18 $41.50
PDF
0.46 $50.00 PDF
1.21 $83.00 PDF
tMNC-125 Motion Control
1-800-633-0405
DryLin® R Round Shaft Guide Systems
· Self-lubricating · Maintenance-free · Corrosion-free · Resistant to dirt · Low weight · Dimensionally interchangeable with recirculating
ball bearings
tMNC-126
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® R Round Shaft Guide Systems - Advantages
Alternative to
ball bearings
Hard-anodized aluminum shafts guarantee optimum running properties
Steel, stainless steel, and carbon fiber shafts available
Round shaft and supported round shafts available
Linear adapter and complete housing made from aluminum
DryLin® liner made from dry-tech® high-performance plastics
5 liner material options available
Self-lubricating round shaft guide systems DryLin® R
DryLin® R is dimensionally interchangeable with linear ball bearings, but offers cleaner, more cost-effective results even in harsh environments. The standard RJUI/RJUM bearing consists of an iglide® J liner slip-fit into an aluminum housing. The unique grooved design of the J liner minimizes clearance, is suitable for use in extremely wet and dirty environments, and is easily replaceable. Dimensionally interchangeable 100% plastic parts RJI/RJM/RJIP/RJMP are also available for cost-savings, weight reduction, and other technical advantages. DryLin® R bearings may also be used with high temperature and chemically resistant iglide® T500 (X)* (TUI/TUM) liners for more demanding applications, and E7 material liners for steel and stainless shafting.
100% self-lubricating Dimensionally interchangeable with standard
recirculating ball bearings Large variety of housing options Shafts, shaft-end supports and accessories available Replaceable bearing liner 300 series stainless steel housing available
Typical application areas: Packaging Lab Kiosk 3D Printing
Lightweight, hard anodized aluminum tubes available
Cleanroom certified Free of toxins
ESD-compatible
IPA Fraunhofer
ROHS 2011/65/EU (electrostatic discharge)
max. +482°F (+250°C) min. -130°F (-90°C) (depending on material)
8 shaft materials 8 versions Inner-Ø up to 60 mm
Inch dimensions available
tMNC-127
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® R Round Shaft Guide Systems - Product overview
Liners and pressfit bearings
Low friction, optimized wear quality Space saving, lightweight High chemical resistance
Linear plain bearing
Aluminum or stainless steel adapter with iglide® material liner Solid iglide® plastic bearings available, dimensionally
interchangeable with recirculating ball bearings Closed or open versions available Self-aligning Sliding discs available
Pillow blocks and floating pillow blocks
Easy to assemble Stands up to high static load Replaceable bearing liners Split housing for quick liner replacement available
Open linear plain bearings
For supported loads using supported shafting Round or mounted design Adjustable options Optional floating bearing for quick assembly and design
optimization
Flange bearing
Easy to fit Round or square options available Standard or twin flange designs
tMNC-128
Quad block
Closed or open design options Quad block housing with 4 bearing liners Floating bearing available
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® R - Application Examples
DryLin® R linear plain bearings on supported aluminum shafts are used in the guide for this cutting table. The DryLin® components stand up to the high levels of dust and dirt, and offer accurate, smooth operation.
This saw mill uses a DryLin® linear bearing with iglide® J plastic liner for the angle stops.
This heavy duty application has run reliably for more than three years thanks to DryLin® RJUM-01 linear bearings
Despite the high stresses from abrasive particles and powder particles, this compactor unit can extend maintenance-free uptime by up to two years after switching to DryLin® R linear bearings.
Maintenance-free, precise, compact, and wear resistant bearing liners were mounted directly in the passages of this machine's frame.
To enable fast, and precise adjustment of a production line without the need for downtime, DryLin® precision linear guides were utilized.
tMNC-129
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® R - Technical data
DryLin® R linear plain bearings The DryLin® standard round bearings consist of a replaceable iglide® J, J200, A180 or T500 (X)* bearing liner, manufactured to fit securely into an anodized aluminum bearing housing, axially secured via a snap ring groove. DryLin® linear bearings are designed as dimensionally interchangeable with standard ball bearings. Made of highly wear resistant iglide® J, J200, A180 or T500 (X)* materials, which offer technical advantages as well as cost savings. Plastic bearings are well suited for applications where machine components are primarily stainless steel, such as in food production and packaging equipment, as well as applications where weight savings are critical. DryLin® R linear plain bearings are designed to fit housings with our recommended tolerances, secured via circlips in the same way as ball bearings.
Dirt, dust, fibers An important feature of all the linear plain bearings is their tolerance of dirt and other abrasive particles. For most conventional bearing systems, the use of wiper or seals is recommended to prevent the accumulation of dirt. With DryLin®, the patented design of the bearing surface, which uses connected slide pads, provides performance benefits for dirty environments. Dirt, even if it becomes wet on the shaft, is wiped away by the individual slide pads and is wiped to an open area. The running sections of the DryLin® bearings then slide on the shaft that has been cleared of all contaminants.
Split linear bearings Applications on the edge of technical feasibility or in extreme environments often require frequent replacement of linear bearings. DryLin® linear bearings can provide significant increases in service life, and even when replacement is necessary, the replaceable bearing liners can offer substantial cost savings. Replacing only the bearing's liner can reduce maintenance time by 90%. The range of split bearing housings are easily opened, and the split shell means that the shafts are able to stay in place while a new bearing and liner can be installed around the shaft, keeping installation time to a minimum.
The "all-rounder" iglide® J
Optimal shaft material(s) Application temperature Best coefficient of friction with Maximum life time Permissible stat. surface pressure
all shaft materials
-40°F to +194°F (-40°C to +90°C)
Steel shaft
Aluminum, hard anodized
35 MPa
The specialist iglide® J200
Aluminum, hard anodized -40°F to +194°F (-40°C to +90°C)
Aluminum, hard anodized
Aluminum, hard anodized
23 MPa
The extreme The marathon runner
iglide® T500 (X)
iglide® E7
Hardened stainless steel Hard chromed plated steel
-148°F to +482°F (-100°C to +250°C)
Steel hard chrome-plated
Hardened stainless steel
Steel stainless steel shaft
-40°F to +194°F (-40°C to +90°C)
Steel stainless steel shaft
Steel stainless steel shaft
150 MPa
18 MPa
FDA compliant iglide® A180 all shaft materials -40°F to +194°F (-40°C to +90°C)
Stainless steel shaft
Stainless steel shaft
28 MPa
Moisture absorption
1.3% weight
0.7% weight
0.5% weight
< 0.1% weight
0.2% weight
Volume resistance
> 1013 cm
> 108 cm
< 105 cm
> 109 cm
> 1012 cm
Part No.
JUM-...
J200UM-...
TUM-.../XUM-...
E7UM-...
A180UM-...
tMNC-130
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® R - Design standards
Eccentric Forces
The 2:1 Rule When using linear plain bearings it is important to ensure that the acting forces follow the 2:1 Rule (see drawing). If either the load or the drive force (F) is greater than twice the bearing length (1X), then a binding or interrupted motion may occur. If the location of the drive force or load cannot be changed, simply increase the distance between the bearings, or create a counterbalance to move the center-of-gravity back within the 2 to 1 ratio.
2 : 1 Rule = permissible distances of the applied forces
Fixed and Floating Bearing Mounting Instructions
When using systems with 2 parallel rails, one side must be designated as the "fixed" rail, and the opposite side as the "floating" rail.
Why use floating bearings? Promotes smooth gliding performance and maximizes bearing life Prevents binding caused by parallelism and angle errors Decreases necessary drive force and wear by minimizing friction-forces Enhances the precision of the system over the bearings' lifetime. Reduce assembly time and co
Fixed Bearings The "fixed" bearing rail should be positioned closest to the drive force. This rail will determine the precision of the system; no system should contain more than two "fixed" bearings.
Floating/Self-Aligning Bearings The "floating" rail should be the rail located furthest from the drive force. It is to act only as a guide, and will compensate for any misalignments or angle errors in the system ensuring proper functionality.
Mounting Surfaces The mounting surfaces for rails and bearings should have a very flat surface (e.g milled surface) in order to enhance performance. Variations in these surfaces may be compensated for by using floating bearings.
DryLin® R - Mounting Instructions
DryLin® R linear plain bearings in the 03 Design Series are self-aligning and offer great advantages in applications with parallel shafts. They are able to compensate for alignment and parallelism errors and should be used on the shaft located furthest from the drive mechanism. The design provides a raised spherical area on the outer diameter of the aluminum adapter for self-alignment. Load capacity is the same as the fixed version. Even in unfavorable edge-load conditions, the load is supported by the entire projected surface In order to compensate for parallelism errors between two shafts, the outer diameter is designed to be smaller than the
housing bore diameter by 0.2 - 0.3 mm (depending on the size). With the use of mounted O-rings, these bearings have an elastic bearing seat.
Compensation for angle errors Series RJUI/RJUM/OJUI/OJUM-03 ±0.5° Series RJUM-06-LL/OJUM-06-LL ±3.5°
Compensation of parallelism errors Series RJUI/RJUM/OJUI/OJUM-03 ±0.1 mm (.004") Series RJUM-06-LL/OJUM-06-LL ±3 mm (.12")
The spherical DryLin® adapters can compensate for alignment errors. A hard-anodization protects the aluminum adapter from wear.
With built in clearances and the use of O-rings, the self-aligning DryLin® R bearings of the 03 Design Series can compensate for parallelism errors.
The self-aligning DryLin® R bearings of the 06 LL design series can compensate parallelism errors up to ± .12" (3mm).
tMNC-131
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
For the latest prices, please check AutomationDirect.com.
DryLin® R Hard-Anodized Shafts
igus® DryLin® R hard-anodized shafts were specifically developed as the optimal sliding surface for DryLin R linear bearings. Available in four diameters and three lengths of both round shafting and fully supported shafting.
Features
· 6061-T6 aluminum hard-anodized to 450-550 HV surface hardness · R ound and fully supported styles · F our diameters and three lengths up to 1000mm · B est choice of shafting to use with DryLin R bearings
Item Photo
igus® DryLin® R Hard-Anodized Shafts
Part Number
Shaft Type
Diameter (inch)
Length (mm)
Material
Surface Hardness
A-AWUI-08-250
250
A-AWUI-08-500
1/2
500
A-AWUI-08-1000
1000
A-AWUI-12-250
250
A-AWUI-12-500 Supported 3/4
500
A-AWUI-12-1000
1000
A-AWUI-16-250
250
A-AWUI-16-500
1
500
A-AWUI-16-1000
1000
A-AWI-04-250 A-AWI-04-500 A-AWI-04-1000
250
Hard-
1/4
500 anodized 450-550 HV
aluminum
1000
A-AWI-08-250
250
A-AWI-08-500
1/2
500
A-AWI-08-1000
1000
Round
A-AWI-12-250
250
A-AWI-12-500
3/4
500
A-AWI-12-1000
1000
A-AWI-16-250
250
A-AWI-16-500
1
500
A-AWI-16-1000
1000
Qty. per Package
Weight (lb)
Price
Drawing Link
1
0.54 $18.00 PDF
1
1.07 $33.00
PDF
1
2.13 $65.00
PDF
1
0.92 $24.00
PDF
1
1.85 $46.50
PDF
1
3.67 $94.00
PDF
1
1.23 $28.50
PDF
1
2.46 $56.00
PDF
1
4.92 $111.00 PDF
1
0.05 $9.75
PDF
1
0.10 $17.50
PDF
1
0.20 $35.00
PDF
1
0.19 $11.00
PDF
1
0.39 $20.50 PDF
1
0.77 $41.50 PDF
1
0.43 $16.50
PDF
1
0.87 $30.50 PDF
1
1.73 $60.00
PDF
1
0.77 $22.00 PDF
1
1.53 $41.50
PDF
1
3.05 $84.00 PDF
tMNC-132 Motion Control
1-800-633-0405
DryLin® Shafting
· Available in supported versions · Aluminum for low weight · Diameters 1/2 - 1 inch
tMNC-133
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
DryLin® Shafts
The "all-rounder" iglide® J
Optimal shaft material(s) Application temperature Best coefficient of friction with Maximum life time Permissible stat. surface pressure
all shaft materials
-40°F to +194°F (-40°C to +90°C)
Steel shaft
Aluminum, hard anodized
35 MPa
Moisture absorption
1.3% weight
Volume resistance
> 1013 cm
Part No.
JUM-...
The specialist iglide® J200 Aluminum, hard anodized -40°F to +194°F (-40°C to +90°C) Aluminum, hard anodized Aluminum, hard anodized
23 MPa
0.7% weight
> 108 cm
J200UM-...
The extreme The marathon runner
iglide® T500 (X)*
iglide® E7
Hardened stainless steel Hard chromed plated steel
-148°F to +482°F (-100°C to +250°C)
Steel, hard chrome-plated, SS
Hardened stainless steel
Steel stainless steel shaft
-40°F to +194°F (-40°C to +90°C)
Steel stainless steel shaft
Steel stainless steel shaft
150 MPa
18 MPa
FDA compliant iglide® A180 all shaft materials -40°F to +194°F (-40°C to +90°C)
Stainless steel shaft
Stainless steel shaft
28 MPa
0.5% weight
< 0.1% weight
0.2% weight
< 105 cm
> 109 cm
> 1012 cm
TUM-.../XUM-...
E7UM-...
A180UM-...
Available shaft materials: Aluminum Ideal in combination with liners made
from iglide® J/J200 Lightweight Lower wear Corrosion resistant Available from stock
Steel Ideal with E7 liner Low-priced standard High load capacity Dry area applications Hard chrome-plated also available Lower coefficient of friction against
plastic bearings
Please remember that this is a technical surface. WearSmall color variations are possible dCuoee tcoienvtaorfifaribctlioencoating depths.
Wear
Coe cient of friction
Stainless steel Ideal with E7 liner High corrosion resistance High chemical resistance Ideal solution for wet applications 300 series for extremely chemical intensive applications
Corrosion Corrosion
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
iglide ®J against particular shaft materials iglide ®J against particular shaft materials
Weight Weight
iglide ®J against particular shaft materials iglide ®J against particular shaft materials Costs Costs
iglide ®J against particular shaft materials iglide ®J against particular shaft materials Chemical contamination Chemical contamination
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
AluminAluum,mihnaurdm,ahnaorddizaendodized HardenHearddsetneeld steel Steel hSatredelchhrarodmce-hrploatme-dplated HardenHearddsetnaienldesstsaisntleesls steel Soft stSaiofnltesstsaisntleesls steel
*X is the European equivalent material for iglide® T500
tMNC-134
These pages contain igus® factory information and was current as of 1/15/18. Information subject to change without notice.
www.igus.com 1-800-521-2747
For the latest prices, please check AutomationDirect.com.
NEMA Planetary Gearboxes
The SureGear PGCN series easily mates to SureStep motors, and other NEMA frame motors. Everything you need to mount your SureStep motor is included!
It is the perfect solution for applications such as material other motion control applications requiring a NEMA handling, pick and place, automation, packaging, and input/output interface.
15 models, five gear ratios available in NEMA 17, 23 and 34 frame sizes
Precision Gearboxes for Stepper Motors
Tough on the outside,
®
precision quality on
the inside
tMNC-135 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Planetary Gearboxes for NEMA Motors
SureGear® Planetary Gear Reducers for NEMA Motors Overview
The SureGear PGCN series is a great gearbox (gear reducer) value for servo, stepper, and other motion control applications requiring a NEMA size input/output interface. It offers the best quality available for the price point.
Features
· Wide range of ratios (5, 10, 25, 50, and 100:1) · Low backlash of 30 arc-min or less · 20,000 hour service life · Maintenance free; requires no additional lubrication · NEMA sizes 17, 23, and 34 · Includes hardware for mounting to SureStep stepper motors · Optional shaft bushings available for mounting to other motors
Applications
· Material handling
· Pick and place
· Automation
SureGear® NEMA Planetary Gearboxes
Model-Specific Specifications
· Packaging
· Other motion control applications requiring a NEMA input/output
Ratio NEMA Frame Size Nominal Output Torque
( N·m [lb·in] ) Maximum Acceleration Torque
( N·m [lb·in] ) Emergency Stop Torque
( N·m [lb·in] ) Standard Output Backlash
(arc-min) Allowable Radial Load
( N [lb] ) Allowable Axial Load
( N [lb] ) Torsional Stiffness ( N·m/arc-min [lb·in/arc-min] ) Mass Moment of Inertia ( kg·cm2 [lb·in2] )
Efficiency (%) Approx Weight ( kg [lb] )
Part Number Price
Fits SureStep Stepper Motor
PGCN17-055M $295.00 5:1
6.5 [58] 13 [115] 26 [230] <25
0.8 [7.5] 0.0096 [0.003] 94 0.45 [1.0]
PGCN17-105M $295.00 10:1
5.0 [44] 10 [89] 20 [177] <25
0.5 [4.4] 0.0078 [0.003] 94 0.45 [1.0]
PGCN17-255M $371.00 25:1 17 16 [142] 20 [177] 32 [283] <30
0.8 [7.5] 0.0096 [0.003] 92 0.55 [1.2] STP-MTR-170xx(D)
PGCN17-505M $371.00 50:1
16 [142] 20 [177] 32 [283] <30
0.8 [7.5] 0.0078 [0.003] 92 0.55 [1.2]
PGCN17-1005M $371.00 100:1 PGCN23-0525 $325.00 5:1
5.0 [44] 10 [89] 20 [177] <30
0.5 [4.4] 0.0078 [0.003] 92 0.55 [1.2]
361 [81] 298 [67]
6.5 [58] 13 [115] 26 [230] <20
0.9 [8.0]
94 0.45 [1.0]
PGCN23-1025 $325.00 10:1
5.0 [44] 10 [89] 20 [177] <20
0.6 [5.3]
94 0.45 [1.0]
PGCN23-2525 $381.00 25:1 23 16 [142] 20 [177] 32 [283] <25
0.9 [8.0] 0.04 [0.014] 92 0.55 [1.2] STP-MTR(H)-230xx(D)
PGCN23-5025 $381.00 50:1
16 [142] 20 [177] 32 [283] <25
0.9 [8.0]
92 0.55 [1.2]
PGCN23-10025 $381.00 100:1
5.0 [44] 10 [89] 20 [177] <25
0.6 [5.3]
92 0.55 [1.2]
PGCN34-0550 $387.00 5:1
26 [230] 44 [389] 84 [743] <15
2.4 [21.2] 0.36 [0.123] 94 1.1 [2.4]
PGCN34-1050 PGCN34-2550 PGCN34-5050
$387.00 10:1
16 [142] 24 [212] 62 [549] <15
$524.00 25:1 34 42 [372] 52 [460] 84 [743] <20
$524.00 50:1
42 [372] 52 [460] 84 [743] <20
1.3 [11.5]
476 [107]
425 [96] 2.4 [21.2]
2.4 [21.2]
0.34 [0.116] 0.36 [0.123] 0.34 [0.116]
94 1.1 [2.4] 92 1.4 [3.1] STP-MTR(H)-34xxx(D) 92 1.4 [3.1]
PGCN34-10050 $524.00 100:1
16 [142] 24 [212] 62 [549] <20
1.3 [11.5] 0.34 [0.116] 92 1.4 [3.1]
Specifications Applicable to All PGCN Gearboxes
Nominal Speed (rpm)
3500
Maximum Input Speed (rpm)
6000
Mounting Orientation
can be mounted in any orientation
Environmental Rating
IP64
Operating Temperature
-20 to 90 °C [-4 to 194 °F]
Lubrication
Mineral Grease EPO
Service Life (hrs)
>20,000
NOTE: SureGear PGCN gearboxes (gear reducers) are not designed for back driving.
tMNC-136 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Planetary Gearboxes for NEMA Motors
Dimensions (dimensions = mm [in])
PGCN17-xxxx SureGear Dimension Drawing
PGCN23-xxxx SureGear Dimension Drawing
PGCN34-xxxx SureGear Dimension Drawing
SureGear® NEMA Planetary Gearbox Dimensions ( dimensions = mm [in] )
NEMA-17 Part Number Dimension A Dimension B
NEMA-23 Part Number Dimension A Dimension B
NEMA-34 Part Number Dimension A Dimension B
PGCN17-055M PGCN17-105M
84.0 [3.31] 109.4 [4.31]
PGCN23-0525 PGCN23-1025
77.6 [3.06] 103.0 [4.06]
PGCN34-0550 PGCN34-1050
99.3 [3.91] 131.1 [5.16]
PGCN17-255M PGCN23-2525 PGCN34-2550
PGCN17-505M PGCN17-1005M
99.8 [3.93] 125.2 [4.93]
PGCN23-5025 PGCN23-10025
95.2 [3.75] 120.6 [4.75]
PGCN34-5050 PGCN34-10050
121.3 [4.78] 153.0 [6.02]
tMNC-137 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Planetary Gearboxes for NEMA Motors
Accessories
Typical PGCN Accessory Bushings
Typical PGCN Accessory Screws
Part Number
PGCN17-SK PGCN17-BSH5M PGCN17-BSH8M PGCN17-BSH9M PGCN17-BSH25 PGCN23-SK PGCN23-BSH8M PGCN23-BSH9M PGCN23-BSH25 PGCN23-BSH37 PGCN34-SK PGCN34-BSH9M PGCN34-BSH11M PGCN34-BSH37 PGCN34-BSH50
SureGear® NEMA Planetary Gearbox Accessories
Price Description
$3.00 Mounting screws, replacement, for SureGear NEMA size 17 gearboxes (Package of 4) $6.50 Motor shaft bushing for SureGear NEMA size 17 gearboxes, fits 5mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 17 gearboxes, fits 8mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 17 gearboxes, fits 9mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 17 gearboxes, fits 1/4 inch diameter motor shaft $3.00 Mounting screws, replacement, for SureGear NEMA size 23 gearboxes (Package of 4) $6.50 Motor shaft bushing for SureGear NEMA size 23 gearboxes, fits 8mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 23 gearboxes, fits 9mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 23 gearboxes, fits 1/4 inch diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 23 gearboxes, fits 3/8 inch diameter motor shaft $3.00 Mounting screws, replacement, for SureGear NEMA size 34 gearboxes (Package of 4) $6.50 Motor shaft bushing for SureGear NEMA size 34 gearboxes, fits 9mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 34 gearboxes, fits 11mm diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 34 gearboxes, fits 3/8 inch diameter motor shaft $6.50 Motor shaft bushing for SureGear NEMA size 34 gearboxes, fits 1/2 inch diameter motor shaft
Fits SureGear NEMA Planetary Gearbox
PGCN17-xxxx PGCN23-xxxx PGCN34-xxxx
tMNC-138 Motion Control
1-800-633-0405
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® AC Servo Systems
SureServo® AC servo systems
The SureServo family of brushless servo systems from AutomationDirect is fully digital and offers a rich set of features at dynamite prices. Choose from eight standard servo motors that are used in combination with one of three standard servo drives.
· E ight standard systems from 100W to 3kW · U se with any AutomationDirect PLC; or any other host controller · D rives feature on-board indexer and adaptive tuning modes · Free setup software · 30-day money-back guarantee · Two year warranty
Why use a servo?
SureServo family
The SureServo family is designed for flexibility and quick implementation. SureServo drives accept a wide range of command sources:
· Built-in motion controller w/preset position, velocity or torque
· Select presets with switch inputs and/or the multi-drop Modbus serial interface
· Position commands with "pulse and direction" or "count up and down" format
· Analog voltage Velocity or Torque command
· Encoder follower
For configuration, tuning and diagnostics, use the drive's integrated keypad / display or take advantage of the free SureServo Pro® PC-based software. Tune the system easily with adaptive auto-tuning selections or a manual mode.
Adapt to diverse applications with configurable I/O, including eight digital inputs, five digital outputs, two analog monitors and a scalable encoder output.
The SureServo servo systems provide the highest possible level of performance for precise control of position, velocity, and torque. Compared to lower cost stepping systems, the SureServo products provide:
· M ore torque at higher speeds (up to 5,000 rpm)
· Broader range of power (up to 3kW)
· H igher response with closed-loop control (high hit rate without stalling or lost position)
Servo Systems
Digital Servo Drive
100W Servo Motor with connectorized Leads
Breakout Board Kit for CN1 Control Interface
10' Motor Feedback Cable
10' Motor Power Cable
Configuration Software
AutomationDirect
Price/Part Number
$483.00
SVA-2040
$322.00
SVL-201
$84.00
ZL-SVC-CBL50 + ZL-RTB50
$56.00
SVC-EFL-010
$33.50
SVC-PFL-010
FREE
SV-PRO*
Allen-Bradley
Price/Part Number
$1,410.00
2098-DSD-005
$660.00
TLY-A130T-HK62AA
$316.05
2090-U3BK-D4401
$99.10
2090-CFBM6DF-CBAA03
$112.00
2090-CPBM6DF-16AA03
$85.02
2098-UWCPRG
*SureServo Pro software is FREE when downloaded and is also available for $9.00 on a CD
Complete 1-axis 100W System $978.50
$2,682.17
All prices are U.S. list prices, AutomationDirect prices as of 4/17/2020. The Allen-Bradley 100W system consists of part numbers shown in table above with prices from
www.wernerelectric.com, www.todaycomponents.com 4/17/2020.
www.automationdirect.com/servos
Motion Control mMN2-1
For the latest prices, please check AutomationDirect.com.
® AC Servo Systems
3 Standard Drives ... 8 Standard Motors ... 100W to 3kW ... over 50 gearboxes (both inline and right angle) with four ratios
Drive features
· Main Power and Control Power Inputs
· Main Power: 230 VAC 1-phase/3-phase (2kW and 3kW systems are 3-phase only)
· Control Power: 230 VAC Single Phase; 50/60 Hz
· Fully digital with up to 450 Hz velocity loop response
· Easy setup and diagnostics with built-in keypad/display or the SureServo Pro PC-based software
· Five-in-one command options include:
· ± 10V torque or velocity command
· Pulse train or master encoder position command (accepts line driver or open collector) with electronic gearing
· Built-in indexer for position control using 8 preset positions and/or position setpoint with serial Modbus
· Tuning aids include inertia estimation and easy tuning for up to 10 levels of response
· Optically isolated digital inputs (8) and outputs (5), analog outputs for monitor signals (2), and line driver output for encoder (with scalable resolution)
Motor features
· Low inertia models: · 100W, 200W, 400W, 750W and 1kW · Speeds up to 5,000 rpm.
· Medium inertia models: · 1kW, 2kW and 3kW · Speeds up to 3,000 rpm.
· Square flange mounting with metric dimensions: · 40, 60, 80, 100, 130 and 180 mm flanges
· Permanent magnet 3-phase synchronous motor · Keyless drive shafts support clamp-on style coupling · Integrated encoder with 2,500 (x4) pulses/revolution plus
marker pulse (once per revolution) · Optional 24 VDC spring-set holding brakes · Standard hook-up cables for motor power/brake and encoder ·Standard DIN-rail mounted ZIPLink break-out kit for the
drive's CN1 connector (with screw terminal connections)
SureServo tuning technology
The SureServo drive closes the loop on current, velocity, and position (depending on control mode selection). Proportional gain, integral gain, feed forward compensation, command low pass filter, and a notch filter for resonance suppression are available. There are three tuning modes:
1 . "Manual Mode" for user-defined adjustments
2. "Easy Mode" for default settings over a wide range of programmed inertia with 10 response levels
3. "Auto Mode" for automatic adjustment using an estimated (or measured) value of inertia
SureServo built-in motion controller
While the SureServo drives can accept traditional commands from host controls, they can also provide their own internal motion control. For example, up to eight index moves can be pre-defined and stored in the drive and then selected and executed using up to three discrete inputs. The predefined index profiles can also be changed via serial communications. The motion can be incremental or absolute (homing routines are available in the drive) and acceleration can be linear or S-curve.
Multiple drives can be daisy-chained and addressed separately using the drive's serial port. This allows very simple yet powerful control of multi-axis processes that do not need precise path control but only precise starting and stopping points. Applications include press feeds, auger fillers, rotary tables, robots for pick and place, test or assembly operations, drilling, cutting, tapping, and similar applications using simple index moves for single or multi-axis motion.
SureServo Optional Holding Brake
Each SureServo motor can be ordered with an optional 24VDC spring-set holding brake that holds the motor in place when power is removed.
SureGear® Precision Gearboxes for Servo motors
Inertia balancing issue in your design?
The SureGear PGA series easily mates to SureServo motors. Everything you need to mount your SureServo motor is included!
· Four gear ratios available (5, 10, 15, 25:1) · Mounting hardware included for
attaching to SureServo motors · Industry-standard mounting dimensions · Thread-in mounting style · Best-in-class backlash (5 arc-min) · 5-year warranty
tMNC-139 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Systems
· Pulse Train Positions:
· Step and direction · CW and CCW · Encoder follower · Analog Velocity (±10V) · Analog Torque (±10V) · Mode Switching
· "On-the-Fly" Control Mode Switching
tMNC-140 Motion Control
Stand-alone operation using internal presets
· Preset selection with digital inputs
· Ability to change preset values with serial bus (RTU/ASCII Modbus protocols)
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Systems
How to select and apply SureServo systems
The primary purpose of the AC servo system is to precisely control the motion of the load. The most fundamental considerations in selecting the servo system are "reflected" load inertia, servo system maximum speed requirement, servo system continuous torque requirement, and servo system peak torque requirement. In a retrofit application, select the largest torque SureServo system that most closely matches these parameters for
Motion Profile
Desired Load
Velocity
Required Motor Torque
time
the system being replaced. In a new application, these parameters should be determined through calculation and/or measurement.
AutomationDirect has teamed with Copperhill Technologies to provide free servo-sizing software. "VisualSizer-SureServo" software will assist in determining the correct motor and drive for your application by calculating the reflected load inertia and required speed and torque based on the load configuration. "VisualSizer-SureServo" software can be downloaded from www.sureservo.com/downloads.htm.
Information for selecting SureServo systems is also included in Appendix B of the SureServo User Manual, which can be downloaded from the AutomationDirect.com website.
Servo System
Mechanical Transmission
Load
1. "Reflected" load inertia
The inertia of everything attached to the servo motor driveshaft needs to be considered and the total "reflected" inertia needs to be determined. This means that all elements of any mechanical transmission and load inertia need to be translated into an equivalent inertia as if attached directly to the motor driveshaft. The ratio of "reflected" load inertia to motor inertia needs to be carefully considered when selecting the servo system.
In general, applications that need high response or bandwidth will benefit from keeping the ratio of load inertia to
motor inertia as low as possible and ideally under 10:1. Systems with ratios as high as 200:1 can be implemented, but corresponding lower bandwidth or responsiveness must be accepted. The servo response including the attached load inertia is determined by the servo tuning. SureServo systems may be tuned manually, adaptively with measurement of the load inertia, or set with default tuning based on a programmed value of load inertia.
2. Torque and speed
With knowledge of the motion profile and any mechanical transmission between the motor and load, calculations can be made to determine the required servo motor continuous torque, peak torque, and maximum motor speed. The required amount of continuous torque must fall inside the continuous operating region of the system torquespeed curve (you can check the continuous torque at the average speed of the motion profile). The required amount of peak torque must also fall within the servo system's intermittent operating region of the system torque-speed curve (you need to check this value at the required maximum speed).
300% Torque
200%
100%
tMNC-141 Motion Control
Peak Torque Limited by Current
Limit
Peak Torque Limited by Voltage
Limit
Intermittent Operating Region
Continuous Operating Region
1000 2000 3000
4000
5000
Speed (r.p.m.)
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Systems
Application tip coupling considerations
The SureServo motors have keyless shafts that are designed for use with clamp-on or compression style couplings. Couplings using keys and/or set screws should NOT be used with SureServo motors as they are likely to come loose or damage the motor shaft. "Servo-grade" clamp-on or compression style couplings are usually the best choice when you consider
the stiffness, torque rating, and inertia. Higher stiffness (lb-in/radian) is needed for better response but there is a trade-off between the stiffness and the added inertia of the coupling. Concerning the torque rating of the coupling, use a safety factor of 1.25 over the SureServo peak torque requirement of your application.
Coupling Suppliers: www.sureservo.com/couplingconsiderations.htm
Mechanical transmissions
Common mechanical transmissions include leadscrews, rack & pinion mechanisms, conveyors, gears, and timing belts. The use of leadscrew, rack & pinion, or conveyor are common
ways to translate the rotary motion of the servo motor into linear motion of the load. The use of a speed reducer such as a gearbox or timing belt can be very beneficial as follows:
1. Reduction of reflected load inertia
2. Low speed and high torque 3. S pace limitations and motor
applications
orientation
As a general rule, it is beneficial to keep the reflected load inertia as low as possible while using the full range of servo speed. SureServo systems can go up to 5,000 rpm for the low inertia motors and up to 3,000 rpm for the medium inertia motors.
Example: A gearbox reduces the required torque by a factor of the gear ratio, and reduces the reflected load inertia by a factor of the gear ratio squared. A 10:1 gearbox reduces output speed to 1/10, increases output torque 10 times, and decreases reflected inertia to 1/100.
However, when investigating the effect of different speed reduction ratios DO NOT forget to include the added inertia of couplings, gearbox, or timing belt pulleys. These added inertias can be significant, and can negate any inertia reduction due to the speed reduction.
If the application requires low speed and high torque then it is common to introduce a speed reducer so that the servo system can operate over more of the available speed range. This could also have the added benefit of reducing the servo motor torque requirement which could allow you to use a smaller and lower cost servo system. Additional benefits are also possible with reduction in reflected inertia, increased number of motor encoder counts at the load, and increased ability to reject load disturbances due to mechanical advantage of the speed reducer.
SureServo motors can be mounted in any orientation, but the shaft seal should not be immersed in oil (open-frame gearbox, etc.). Reducers can possibly allow the use of a smaller motor or allow the motor to be repositioned. For example, some reducers would allow for in-line, right angle, or parallel mounting of the motor.
For more information, refer to the website listed below.
www.sureservo.com/mechanical_trans.htm
Ordering guide instructions
The following four pages are your ordering guide for the eight standard SureServo systems. Each of the eight standard systems has a torque-speed curve including the motor inertia for reference. This is the fundamental information that you need to select the servo drive and matching motor for your application.
Don't forget the cables and ZIPLink break-out board kit!
Included in the ordering guide are the available connection cables from the drive to motor in standard lengths from 10 to 60 feet. The break-out board kit includes a 0.5m (19 inch) cable for the CN1 I/O interface, and is listed for your convenience. We highly recommend all five items per system as a minimum. All cables are 100% factory tested to make your system installation as easy and quick as possible. See the Accessories section for regeneration resistors, AC line filters, fuses, contactors, and RF noise filters.
tMNC-142 Motion Control
1-800-633-0405
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® AC Servo System Configuration
SureServo series drives and motors part numbering system
SV A - 2 0 4 0
Series
Component Option
SV: SureServo AC servo
0: Drive Blank: Motor without brake B: Motor with brake
Component Type
A: Drive L: Low inertia motor M: Medium inertia motor
Rated Output Power
01: 100W 02: 200W 04: 400W 07: 750W
10: 1000W 20: 2000W 30: 3000W
Nominal Input Voltage 2: 230VAC; 50/60 Hz
Here is what you will need to order a complete servo system:
Servo Drive
Servo Motor
Motor Power Cable
Motor Encoder Cable
ZIPLink I/O Interface
NOTE: Unit can be programmed via keypad. Optional programming software (free download) and optional programming cable available.
note: I f you need a gear box for your configuration, you can do it easily online: http://www.sureservo.com/gearbox/selector
SureServo AC servo drive, motor, and cable combinations
SVA-2040 Servo Drive
Inertia
Inertia & Power
100W
Power
Drive and Motor Servo Servo Motor Motor without with brake brake (note) (note)
Power Cables (from Drive to Motor)
10 ft 20 ft 30 ft 60 ft
SVL-201 SVL-201B
Encoder Feedback Cables
Miscellaneous
10 ft 20 ft
RS-422/485
30 ft
60 ft
ZIPLink I/O Interface
Serial Communication
Cable
Low inertia
200W 400W 750W 1000W 1000W 2000W 3000W
SVA-2300 SVA-2100
SVL-202 SVL-202B SVC- SVC- SVC- SVCSVL-204 SVL-204B PFL-010 PFL-020 PFL-030 PFL-060
SVC- SVCEFL-010 EFL-020
ZL-RTB50 SVC- SVCEFL-030 EFL-060
and
SVL-207 SVL-207B
SVL-210 SVL-210B SVC- SVC- SVC- SVCSVM-210 SVM-210B PHM-010 PHM-020 PHM-030 PHM-060
SVM-220 SVM-220B SVC- SVC- SVC- SVCSVM-230 SVM-230B PHH-010 PHH-020 PHH-030 PHH-060
SVC- SVCEHH-010 EHH-020
ZL-SVC-CBL50 or
SVC-MDCOM-CBL
ZL-SVC-CBL50-1
or
SVC- SVC- ZL-SVC-CBL50-2
EHH-030 EHH-060
Medium inertia
Note: Each servo motor requires an encoder feedback cable and a power cable. The motor power cable includes brake power wires for the optional motor brake.
tMNC-143 Motion Control
1-800-633-0405
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® AC Servo System Configuration
For all systems:
Order programming software & programming cable if needed.
100W Low Inertia System See pgs. tMNC-144 & 45.
Torque (N-m)
Torque (in-lb)
8.9
7.1
Intermittent
Duty Zone
5.3
SVL-201
$322.00
SVL-201B (w/brake) $554.00
SVC-PFL-010 (10') SVC-PFL-020 (20') SVC-PFL-030 (30') SVC-PFL-060 (60')
$33.50 $62.00 $77.00 $140.00
3.5
Continuous
1.8
Duty Zone
0
100W Low Inertia
Speed (rpm)
SVA-2040 $483.00
Jm=Motor Inertia = 0.000027 lb-in-s2 (0.000003 kg - m2)
SVC-EFL-010 (10') SVC-EFL-020 (20') SVC-EFL-030 (30') SVC-EFL-060 (60')
$56.00 $90.00 $105.00 $134.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
200W Low Inertia System
Torque (N·m)
Torque (in·lb)
2.5
22.1
2.0
17.7
1.5
Intermittent
13.3
Duty Zone
1.0
8.9
SVL-202
$415.00
SVL-202B (w/brake) $614.00
SVC-PFL-010 (10') SVC-PFL-020 (20') SVC-PFL-030 (30') SVC-PFL-060 (60')
$33.50 $62.00 $77.00 $140.00
0.5
4.4
Continuous Duty Zone
0
0
0 1000 2000 3000 4000 5000
200W Low Inertia
Speed (rpm)
SVA-2040 $483.00
Jm=Motor Inertia = 0.00016 lb-in-s2 (0.000018 kg - m2)
SVC-EFL-010 (10') SVC-EFL-020 (20') SVC-EFL-030 (30') SVC-EFL-060 (60')
$56.00 $90.00 $105.00 $134.00
400W Low Inertia System
Torque (N·m)
Torque (in-lb)
44.3
35.4
26.6
Intermittent Duty Zone
17.7
SVL-204
$508.00
SVL-204B (w/brake) $716.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
SVC-PFL-010 (10') SVC-PFL-020 (20') SVC-PFL-030 (30') SVC-PFL-060 (60')
$33.50 $62.00 $77.00 $140.00
Continuous
8.9
Duty Zone
0
400W Low Inertia
Speed SVA-2040 $483.00
(rpm)
Jm=Motor Inertia =0.0003 lb-in-s2 (0 .000034 kg - m2)
SVC-EFL-010 (10') SVC-EFL-020 (20') SVC-EFL-030 (30') SVC-EFL-060 (60')
$56.00 $90.00 $105.00 $134.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
tMNC-144 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Configuration
750W Low Inertia System
For all systems:
Order programming software &
Torque (N-m)
programming cable if needed. Torque See pgs. tMNC-145 & 45.
(in-lb)
88.5
70.8
53.1
Intermittent
Duty Zone
35.4
SVL-207
$543.00
SVL-207B (w/brake) $775.00
SVC-PFL-010 (10') SVC-PFL-020 (20') SVC-PFL-030 (30') SVC-PFL-060 (60')
$33.50 $62.00 $77.00 $140.00
17.7
Continuous Duty Zone
0
750W Low Inertia
Speed (rpm)
SVA-2100 $654.00
Jm=Motor Inertia = .00096 lb-in-s2 (0.000108 kg - m2)
SVC-EFL-010 (10') SVC-EFL-020 (20') SVC-EFL-030 (30') SVC-EFL-060 (60')
$56.00 $90.00 $105.00 $134.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
1 kW Low Inertia System
Torque (N·m)
Torque (in·lb)
10.0
88.5
8.0
70.8
Intermittent
6.0 Duty Zone
53.1
SVL-210
$647.00
SVL-210B (w/brake) $970.00
4.0
35.4
2.0 Continuous
17.7
Duty Zone
0
0
0 1000 2000 3000 4000 5000
1 kW Low Inertia
Speed (rpm)
SVA-2100 $654.00
Jm=Motor Inertia = .0023 lb-in-s2 (0.00026 kg - m2)
SVC-EHH-010 (10') SVC-EHH-020 (20') SVC-EHH-030 (30') SVC-EHH-060 (60')
$97.00 $109.00 $122.00 $159.00
1 kW Medium Inertia System
................................................................................ ................................................................................ ................................................................................ ................................................................................ ................................................................................
Torque
Torque
(N-m) ......................................................................
(in-lb)
25 ...................................................................... 221.3 ......................................................................
20 ...................................................................... 177.0 ......................................................................
15 ...................................................................... 132.8
......................................................................
10 .....I.n...t..e...r..m....i.t..t.e...n...t........................................ 88.5 .....D...u...t..y....Z...o...n...e............................................
5 ...................................................................... 44.3
.....CD...ou...nt..y.t..i.Zn...ou...no...eu...s.........................................
00
0 1000 2000 3000 4000 5000
1 kW Medium Inertia
Speed (rpm)
SVA-2100 $654.00
Jm=Motor Inertia = .0053 lb-in-s2 (0.000598 kg - m2)
SVM-210
$832.00
SVM-210B (w/brake) $1,156.00
SVC-EHH-010 (10') SVC-EHH-020 (20') SVC-EHH-030 (30') SVC-EHH-060 (60')
$97.00 $109.00 $122.00 $159.00
SVC-PHM-010 (10') SVC-PHM-020 (20') SVC-PHM-030 (30') SVC-PHM-060 (60')
$103.00 $111.00 $186.00 $219.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
SVC-PHM-010 (10') SVC-PHM-020 (20') SVC-PHM-030 (30') SVC-PHM-060 (60')
$103.00 $111.00 $186.00 $219.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
tMNC-145 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Configuration
For all systems:
Order programming software &
2 kW Medium Inertia System
programming cable if needed. See pgs. 44 & 45.
................................................................................ ................................................................................ ................................................................................ ................................................................................ ................................................................................
Torque
Torque
(N-m) ......................................................................
(in-lb)
25 ...................................................................... 221.3 ......................................................................
20 ...................................................................... 177.0
........I.n...t..e..r..m.....i.t..t.e...n...t..................................... 15 ........D...u...t..y....Z..o...n...e.......................................... 132.8
......................................................................
10 ...................................................................... 88.5 ......................................................................
5 .......C...o...n...t..i.n...u...o...u...s....................................... 44.3 .......D...u...t..y....Z...o...n...e..........................................
0
0
0 1000 2000 3000 4000 5000
2 kW Medium Inertia
Speed (rpm)
SVA-2300 $1,091.00
Jm=Motor Inertia = .014 lb-in-s2 = (0.00158 kg - m2)
SVM-220
$879.00
SVM-220B (w/brake) $1,202.00
SVC-EHH-010 (10') SVC-EHH-020 (20') SVC-EHH-030 (30') SVC-EHH-060 (60')
$97.00 $109.00 $122.00 $159.00
SVC-PHH-010 (10') SVC-PHH-020 (20') SVC-PHH-030 (30') SVC-PHH-060 (60')
$123.00 $161.00 $199.00 $324.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
3 kW Medium Inertia System
Torque
Torque
(N-m)
(in-lb)
......................................................................
................................................................................ ................................................................................ ................................................................................ ................................................................................ ................................................................................
50 ...................................................................... 442.5 ......................................................................
40 ...................................................................... 354.0 ......................................................................
30 ...................................................................... 265.5
........I.n...t.e...r..m....i..t.t..e..n...t...................................... 20 ........D...u...t..y....Z...o...n..e.......................................... 177.0
......................................................................
10 .......C...o...n...t..i.n...u...o...u...s....................................... 88.5 .......D...u...t..y....Z...o...n...e..........................................
00
0 1000 2000 3000 4000 5000
3 kW Medium Inertia
Speed (rpm)
SVA-2300 $1,091.00
Jm=Motor Inertia = 0.038 lb-in-s2 = (0.00433 kg - m2)
SVM-230
$1,341.00
SVM-230B (w/brake) $1,530.00
SVC-EHH-010 (10') SVC-EHH-020 (20') SVC-EHH-030 (30') SVC-EHH-060 (60')
$97.00 $109.00 $122.00 $159.00
SVC-PHH-010 (10') SVC-PHH-020 (20') SVC-PHH-030 (30') SVC-PHH-060 (60')
$123.00 $161.00 $199.00 $324.00
ZL-RTB50 $51.00 and one cable below: ZL-SVC-CBL50 (0.5m) $33.00 ZL-SVC-CBL50-1 (1m) $34.00 ZL-SVC-CBL50-2 (2m) $39.50
NOTE: All Motor Power Cables include brake power wires for the optional motor brake.
SureServo Communications Cables for Muti-drop Networks
Product
Price
Description
SVC-MDCOM-CBL SVC-232RJ12-CBL-2 *
$27.50 $8.25
RS-422/485 serial communication cable for use with multidrop networks; 3ft length; IEEE 1394 plug to unterminated wires; compatible with all SureServo systems.
Facilitates connection between the SureServo drive serial port and host controllers.
ZIPLink SureServo Drives cable with 6-pin RJ12 connector to a 6-pin IEEE 1394 connector, shielded, twisted pair, 2.0 meter (6.6 ft.) length. For RS-232 connection to all SureServo amplifiers.
SVC-485RJ12-CBL-2 *
ZIPLink SureServo amplifier communication cable, RJ12 male to 6-pin IEEE 1394 connector, $10.00 shielded, twisted pair, 2.0 meter (6.6 ft.) length. Cable used in conjunction with ZL-CDM-RJ12xxx
distribution module can access a compatible RS-485 device network.
SVC-485HD15-CBL-2 *
$8.75
ZIPLink SureServo Drives cable with a HD 15-pin male to a 6-pin IEEE 1394 connector, shielded, twisted pair, 2.0 meter (6.6 ft.) length. For RS-485 connection to all SureServo amplifiers.
* Refer to the ZIPLinks Wiring Solutions section for complete information regarding the ZIPLink cables.
tMNC-146 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com. ®
AC Servo System Software
SureServo Pro configuration software
SureServo Pro is an optional free downloadable configuration software package for the SureServo drives. With SureServo Pro installed, the personal computer may be directly connected to the servo drive's serial port via the PC's RS-232 serial port*. A six-foot configuration cable (SVC-PCCFG-CBL, $19.50) is available to make the connection between the drive serial port and PC DB-9 serial port simple.
*Note: Use our USB-RS232 converter cable in conjunction with the SVC-PCCFGCBL cable on PCs having only USB ports.
Parameter views
The SureServo Pro configuration tool logically organizes over 165 servo drive parameters into five tabbed groups. Each parameter has a factory default that usually allows the servo to run "out-of-the-box".
The parameters can be easily changed with available options or setting ranges displayed. Tuning modes and parameters can also be changed using SureServo Pro. After the parameters have been defined, the complete setup can be stored and archived. Drive configurations can be uploaded, edited, saved, and downloaded as often as necessary.
Features
·Quick Start - The basic setup when you have limited time and just want to get up and running ASAP.
·Maintenance keypad allows the user to operate the servo system from the PC. This is a great aid during start-up to allow the servo to
perform some basic motion and to check the I/O.
· Detailed - The complete setup for all the drive parameters
·Tune and check the servo response live using the scope feature.
·Upload and download the drive setup. Save the drive setup as a file for future use.
· Edit the drive setup
·View all drive faults
· Trend drive variables in real time
Parameter View Example Screen - Basic Parameters
SureServo Software and Configuration Cables
Product
Price
Description
SV-PRO
Free
SureServo Pro configuration software for use with all SureServo servo systems. FREE download from www.sureservo.com or www.automationdirect.com websites.
SV-PRO
$9.25 CD with SureServo Pro configuration software
SVC-PCCFG-CBL
$24.00
Six-foot RS-232 communications cable; connects servo drive serial port to PC DB-9 serial port. For PCs having only USB ports, use our USB-RS232 converter cable in conjunction with the SVC-PCCFG-CBL cable.
SVC-485CFG-CBL-2
$11.50
ZIPLink SureServo amplifier configuration cable, 6-pin IEEE 1394 connector to RJ45 connector, shielded, twisted pair, 2.0 meter (6.6 ft.) length.
Use this cable in conjunction with our USB-485M serial adapter to connect any SureServo amplifier to a PC. Eliminates the need to reprogram networked servo drives from RS485 to RS232 when connecting to a PC.
* Refer to the ZIPLinks Wiring Solutions section for complete information regarding ZIPLink cable SVC-485CFG-CBL-2.
tMNC-147 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Software
SureServo Pro configuration software Parameter views (continued)
Parameter View Example Screen - Monitor Parameters
Maintenance screen
A maintenance keypad allows the user to operate the servo system from the PC. This is a great aid during start-up to allow the servo to perform some basic motion and to check the I/O.
Parameter View Example Screen - Extended Parameters
Scope
SureServo Pro includes a powerful scope function that allows the user to have as many as three channels of data displayed simultaneously. Each channel has a drop-down table to select the data to be displayed. The scope also has a trigger mode and timebase selection. This function is a valuable tool for tuning SureServo drives.
Parameter View Example Screen - Communication Parameters
tMNC-148 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Drive Specifications
Servo drive overview
Power On LED
Main power is ON
LED Display
The LED display has 5 full digits and is used to indicate servo status and alarms
Control Power Terminal
Single-phase power 230 VAC, 50/60 Hz is connected to L1 and L2
Main Power Terminal
Three-phase power 230 VAC, 50/60 Hz is connected to R, S and T (Single-phase power 230 VAC 50/60 Hz may be connected to R and S for the low inertia systems)
Keypad
Five Function keys:
MODE: Press to select or change mode
NEXT: Press to shift left
UP:
Press to increase values
DOWN: Press to decrease values
ENTER: Press to enter value
I/O Interface
50-pin connector for interfacing the host controller (such as DirectLOGIC PLC) and other types of I/O signals.
Use our ZIPLink kit which provides DINrail mounted screw terminals for easy connection. · Com mand inputs:
· Pulse and Direction · Encoder Follower · Analog Velocity/Torque · (8) Digital Inputs · (5) Digital Outputs · (2) Analog Monitors · Encoder Output (scalable)
A+, A-, B+, B-, Z+, Z-
Motor Output Terminal
The servo motor power cable is connected to U, V and W. Use our factory made and tested cables available in 10, 20, 30 or 60 foot lengths for easy connection.
Encoder Interface
20-pin connector for interfacing the servo motor encoder. Use our factory-made and tested cable available in 10, 20, 30 or 60 foot lengths for easy connection.
Regenerative Resistor Terminal
1. When the internal regenerative resistor is used, the P and D terminal are connected together while the P and C connection is left open.
2. When an external regenerative resistor is used, it is connected across the P and C terminals while the P and D connection is left open. Use our factory approved resistors for "sure" results.
Ground Terminals
Serial Communication Interface
6-pin RS-485/422/232 interface to personal computer with SureServo Pro setup software or host controller with Modbus RTU/ASCII protocol. Use our factory-made cables for easy connection to the PC or the host controller.
SureServo systems run "out-of-the-box"... but may be reconfigured for many applications!
The SureServo drives are fully digital and include over 165 programmable parameters. For convenience, the parameters are grouped into five categories:
1) Monitor parameters 2) Basic parameters 3) Extended parameters 4) Communication parameters 5) Diagnostic parameters.
All parameters have commonly used default values which allow you to operate the SureServo system "out-of-the-box". However, the programmability and large variety of parameters make the SureServo systems suitable for a very broad range of applications, including almost all types of general purpose industrial machinery such as assembly, test, packaging, machine tool, and robotics.
tMNC-149 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Drive Specifications
Servo drive specifications
Permissible Frequency Encoder Resolution / Feedback Resolution Control of Main Circuit Tuning Modes Dynamic Brake Analog Monitor Outputs (2) 8 Programmable Digital Inputs (45 selectable functions) Scalable Encoder Output 5 Programmable Outputs (9 selectable indicators) Communication Interface
Protective Functions
Installation Site Altitude
Operating Temperature
Storage Temperature Humidity Vibration Protection Agency Approvals
General Drive Specifications
50/60 Hz ±5% 2500 lines / 10000 ppr SVPWM (Space Vector Pulse Width Modulation) Control Easy / Auto / Manual
Built-in control Monitor signal can be set by parameters (Output voltage range: ±8V; Resolution: 12.8 mV/count) Servo enable, Alarm reset, Gain switching, Pulse counter clear, Fault stop, CW/CCW over-travel Internal parameter selection, Torque limit activation, Velocity limit activation, Control mode selection
Encoder signal output A, /A, B, /B, Z /Z, Line Driver
Servo ready, Servo On, Low velocity, Velocity reached, In Position, Torque limiting, Servo fault, Electromagnetic brake control, Home search completed
RS-232 / RS-485 / RS-422 / Modbus ASCII & RTU up to 115k Baud
Overcurrent, Overvoltage, Undervoltage, Overload, Excessive velocity/position error, Encoder error, Regeneration error, Communication error
Indoor location (free from direct sunlight), no corrosive liquid and gas (far away from oil mist, flammable gas, dust) 1000m [3281 ft] above sea level maximum
0 to 55 °C [32 to 131 °F] (If operating temperature is above 55°C, forced cooling is required). For long-term reliability, the ambient temperature of SureServo systems should be under 45°C (113°F).
-20° to 65°C (-4° to 149°F) 0 to 90% (non-condensing) 9.81 m/s2 (1G) less than 20Hz, 5.88 m/s2 (0.6G) 20 to 50 Hz
IP 20 CE; UL Certified (U.S. and Canada)
tMNC-150 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Drive Specifications
Servo drive specifications (continued)
Model and Mode Specific Drive Specifications
AC Servo Model
SVA-2040
SVA-2100
SVA-2300
Position Control Mode
Price Voltage Phase
Voltage and Frequency Range
Main Circuit Input Single Phase
Current
Three Phase
Main Circuit Inrush Current
Main Circuit Power Cycling
Control Circuit Current and Voltage
Control Circuit Inrush Current
Cooling System
Motor driven * Drive Heat Loss *
Heat Loss
Weight
Max. Input Pulse Frequency
Pulse Type
Command Source
Smoothing Strategy
Electronic Gear
Torque Limit Operation
Feed Forward Compensation
Voltage Range
Analog Input Command
Input Resistance Time Constant
Resolution
Speed Control Range
Command Source
Smoothing Strategy
Torque Limit Operation
Frequency Response Characteristic
$483.00
$667.00
$1,113.00
Single-phase or Three-phase
3-phase: 170~255 VAC @ 50/60 Hz ±5%; 1-phase: 200~255 VAC @ 50/60 Hz ±5%
3.4A @ 400W
8.0A @ 1kW
Three-phase 170~255 VAC @ 50/60 Hz ±5%
2.6A @ 400W
6.2A @ 1kW
13.6A @ 3kW
44A
77A
87A
Maximum 1 power cycle per minute
43 mA @ 200~255 VAC, 1 phase
32A maximum
Natural Air Circulation
Internal Cooling Fan
SVL-201(B) SVL-202(B) SVL-204(B) SVL-207(B) SVL-210(B) SVM-210(B) SVM-220(B) SVM-230(B)
12W
15W
20W
35W
45W
50W
75W
80W
1.5 kg [3.3 lb]
2kg [4lb]
3kg [7lb]
Max. 500 kpps (Line driver); Max. 200 kpps (Open collector)
Pulse + Direction, A phase + B phase Quadrature, CCW pulse + CW pulse
External pulse train / Onboard indexer
Low-pass and P-curve filter
Electronic gear N/M multiple; N: 1~32767, M: 1~32767(1/50<N/M<200)
Set by parameters or by analog input
Set by parameters
Bipolar ±10 VDC
10 k
2.2 µs
(Varies with input voltage) 13 bits @ 0V~1V; 13~10 bits @ 1V~2V; 10 bits @ 2V~10V
1:5000
External analog signal / Onboard indexer
Low-pass and S-curve filter
Set by parameters or via analog input
Maximum 450 Hz
Velocity Control Mode
Speed Accuracy (at rated rotation speed)
0.01% or less at 0 to 100% load fluctuation 0.01% or less at ±10% power fluctuation 0.01% or less at 0 to 50°C ambient temperature fluctuation
Torque Control Mode
Voltage Range
Analog Input Command
Input Resistance Time Constant
Resolution
Permissible Time for Overload
Command Source
Smoothing Strategy
Speed Limit Operation
Bipolar ±10 VDC 10 k 2.2 µs 10 bits
8 sec. under 200% rated output External analog signal / Onboard indexer
Low-pass filter Set by parameters or via analog input
* Drive heat loss varies depending upon which motor is connected to the drive.
tMNC-151 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Motor Specifications
Servo motor overview
Motor Power and Brake Connector 1-foot cable with 6-position connector (Not liquid tight)
IP65 Housing
Low Inertia Motors · 100W 40 mm flange · 200W 60 mm flange · 400W 60 mm flange · 750W 80 mm flange
750W and below
Encoder Connector 1-foot cable with 9-position connector (Not liquid tight)
Without Shaft Seal (not liquid tight)
Motor Power and Brake Connector (Liquid tight when using AutomationDirect cables)
Encoder Connector (Liquid tight when using AutomationDirect cables)
1 kW and above
Low and Medium Inertia Motors Low Inertia Model · 1 kW 100 mm flange Medium Inertia Models · 1 kW 130 mm flange · 2 kW 180 mm flange · 3 kW 180 mm flange
Keyless Shafts · 100W 8 mm diameter · 200W 14 mm diameter · 400W 14 mm diameter · 750W 19 mm diameter
All SureServo motors have keyless shafts for use with servo-grade clamp
or compression couplings.
IP65 Housing
Keyless Shafts Low Inertia Model · 1 kW 22 mm diameter Medium Inertia Models · 1 kW 22 mm diameter · 2 kW 35 mm diameter · 3 kW 35 mm diameter
tMNC-152 Motion Control
With Shaft Seal (liquid tight)
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo Motor Specifications
Motor Specifications
Inertia Range
Low
Medium
Model Name: Sxx-xxx
SVL-201 SVL-202 SVL-204 SVL-207 SVL-210 SVM-210 SVM-220 SVM-230
Price
$322.00
$415.00
$508.00
$543.00
$647.00 $832.00 $879.00 $1,341.00
Model with brake: Sxx-xxxB
SVL-201B SVL-202B SVL-204B SVL-207B SVL-210B SVM-210B SVM-220B SVM-230B
Price
$554.00
$614.00
$716.00
$775.00
$970.00 $1,156.00 $1,202.00 $1,530.00
Rated output power
W
100
200
400
750
1000
1000
2000
3000
Rated torque
N·m lb·in
0.32
0.64
1.27
2.39
3.3
4.8
9.4
14.3
2.8
5.7
11.2
21.2
29.2
42.5
83.2
126.6
Maximum torque
N·m lb·in
0.95
1.91
3.82
7.16
9.9
15.7
23.5
35.8
8.4
16.9
33.8
63.4
87.6
138.9
208.0
316.8
Rated speed
rpm
3000
2000
Max. speed
rpm
5000
4500
3000
Rated current
A
1.1
1.7
3.3
5.0
6.8
5.6
13.1
17.4
Max. current
A
3.0
4.9
9.3
14.1
18.7
17.6
31.4
42.3
Drive input current
1 phase A 1.0
1.7
3.4
5.9
8.0
8.0
-
-
3 phase A 0.8
1.3
2.6
4.7
6.2
6.2
9.1
13.6
Max. radial
N
78.4
196
343
490
784
shaft load
lb
18
44
77
110
176
Max. thrust shaft load
N lb
39.2 9
68.6 15
98 22
392 88
Voltage VDC
24
Brake
Rotor inertia w/o brake Rotor inertia with brake
Current ADC Holding N·m Torque lb·in
kg·m2 lb·in·s2 kg·m2 lb·in·s2
0.21 0.32 2.83 0.03E-4 0.27E-4 0.06E-4 0.53E-4
0.38
1.27
11.24
0.18E-4
0.34E-4
1.59E-4
3.0E-4
0.28E-4
0.44E-4
2.48E-4
3.9E-4
0.4 2.55 22.57 1.08E-4 9.56E-4 1.32E-4 11.7E-4
0.75 9.3 82.3 2.6E-4 23.0E-4 3.1E-4 27.4E-4
0.83 7.5 66.38 5.98E-4 52.9E-4 8.8E-4 77.9E-4
1.45 32.0 283.2 15.8E-4 139.8E-4 27.8E-4 246.0E-4
1.67 50.0 442.5 43.3E-4 383.2E-4 56.3E-4 498.3E-4
Mechanical time constant ms
0.6
0.9
0.7
0.6
1.7
1.4
1.6
0.9
Static friction torque
N·m
0.02
0.04
0.08
0.49
0.29
0.98
Torque constant-KT
N·m/A
0.32
0.39
0.4
0.5
0.56
0.91
0.77
0.86
Voltage constant-KE
V/rpm
33.7E-3
41.0E-3
41.6E-3
52.2E-3
58.4E-3 95.71E-3 81.1E-3
90.5E-3
Armature resistance
20.3
7.5
3.1
1.3
2.052
1.98
0.6
0.162
Armature inductance
mH
32
24
11
6.3
8.4
13.2
6.1
2.3
Electrical time constant ms
1.6
3.2
3.2
4.8
4.1
6.7
10.1
14.2
Motor Type
Insulation class
Insulation resistance
Insulation strength
Ambient temperature range
Operating temperature
(measured case temperature)
Maximum operating temperature
(measured case temperature)
Storage temperature
Operating humidity
Storage humidity
Vibration / Shock
Environmental rating
Weight
kg
without brake
lb
Weight
kg
with brake
lb
Agency Approvals
Brushless, AC, permanent magnet [Neodymium (Nd), Iron (Fe), Boron (B)] Class F
>100 M , 500 VDC 1500 VAC, 50 Hz, 60 seconds
0 to 40°C (32°F to 104°F)
70°C (158°F)
70°C + 40°C = 110°C (230°F)
-20 to 65°C (-4 to 149°F)
20 to 90% RH (non-condensing)
20 to 90% RH (non-condensing)
2.5G / 5.0G
IP65 motor body; IP40 shaft; IP20 connector
IP65 (requires SureServo cables)
0.5
0.9
1.3
2.5
4.7
4.8
12.0
17.0
1.1
1.98
2.87
5.5
10.36
10.58
26.46
37.48
0.7
1.4
1.8
3.4
6.3
7.5
19.0
24.0
1.54
3.09
3.97
7.5
13.89
16.53
41.89
52.9
CE; UL recognized (U.S. and Canada)
NOTE: U.S. customary units are for reference only.
tMNC-153 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Wiring
Standard wiring examples
This wiring diagram shows basic wiring only, and additional wiring configurations are possible for some I/O. Refer to the "Installation and Wiring" chapter of the User Manual for more detailed wiring information.
Position (Pr & Pt) Control Modes
230 VAC Single-phase or Three-phase
50/60 HZ
MCCB
(Pt mode only)
Pulse
±10V
Generator
Analog Signal
+
(12VDC for analog signals; optional)
10V - 20k
+ 10V -
Connect 35 to 17 only with open collector pulse
Remove Jumper at D
if using External Resistor
Servo Drive MC
Regenerative
R
External P
Resistor
S T
Internal D
SVC-Pxx-0x0 Power Cable Set
L1
C
L2
U
Servo
N(3kW only) V
Motor
SIGN CN1*
W (FG)
Encoder
/SIGN
PULSE
CN2** A
/PULSE
/A
VCC
B
T-REF GND PULL HI
/B
Z
/Z
SVC-Exx-0x0
+5V
Encoder Cable Set
GND
Remove jumper if external 24 VDC is used
Optional user Supplied 24 VDC
VDD COM+ COM
CN1*
Internally Supplied 24 VDC
Default Settings
Servo Enable
DI 1
Com.Trig. (Pr mode)/Clear Com. (Pt mode)
DI 2
PCS0 (Pr mode) / TCS0 (Pt mode)
DI 3
PCS1 (Pr mode) / TCS1 (Pt mode)
DI 4
Alarm Reset
DI 5
Reverse Inhibit Overtravel
DI 6
Forward Inhibit Overtravel
DI 7
Fault Stop
DI 8
(DI can sink or source)
CN1*
SG
MON 1
GND
MON 2
±8V 1mA max
Default Settings 100 mA max
1.5k Ohm min load impedance Use diode if driving inductive load
Servo Ready At Zero Speed Homing Complete
At Position Alarm
User Supplier 24 VDC
CN1* DO 1+ DO 1 DO 2+ DO 2 DO 3+ DO 3 DO 4+ DO 4 DO 5+ DO 5
(FG)
CN1*
OA /OA
A phase pulse
OB /OB
B phase pulse
OZ /OZ
Z phase pulse
CN3*** RS422 TXD
Line Driver Encoder Signal Output (scalable pulse output) 40 mA max
RS422 TXD+
RS422 RXD & RS232 RX
RS422 RXD+
RS232 TX
GND
Modbus communication to PC, PLC, etc
* Use connection kit part #s ZL-RTB50 & ZL-SVC-CBL-50(-x) for CN1 terminal connections. ** Use cable part # SVC-Exx-0x0 for CN2 terminal connections. *** Use cable part # SVC-MDCOM-CBL for CN3 terminal Modbus network connections.
tMNC-154 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Wiring
Standard wiring examples (continued)
This wiring diagram shows basic wiring only, and additional wiring configurations are possible for some I/O. Refer to the "Installation and Wiring" chapter of the User Manual for more detailed wiring information.
Velocity and Torque Control Modes
Remove Jumper at D if using External Resistor
230 VAC Single-phase or Three-phase
50/60 Hz
MCCB
±10V
Analog Signal + 10V- 20k
12VDC; optional for 0~10V analog signals
+ 10V-
20k
Connect 35 to 17 only with open collector pulse
Remove jumper if external 24VDC is used
Optional user Supplied 24 VDC
Servo Enable TrqLimEn(Vmode)/SpdLimEn(Tmode)
VCS0(Vmode) / TCS0(Tmode) VCS1(Vmode) / TCS1(Tmode)
Alarm Reset Reverse Inhibit Overtravel
Forward Inhibit Overtravel Fault Stop
MC
Servo Drive
R
External P
S T L1
Internal D C
Regenerative Resistor
SVC-Pxx-0x0 Power Cable Set
L2
U
N(3kW only) V
Servo Motor
CN1*
W
VCC
FG
Encoder
V-REF GND T-REF
Internally Supplied 12Vdc
CN2**
GND
PULL HI VDD CN1*
Internally Supplied
A /A B /B Z /Z
COM+
24 VDC
+5V
GND
COM
SVC-Exx-0x0 Encoder Cable Set
DI 1
(DI can sink or source)
DI 2
DI 3
DI 4
DI 5
DI 6
CN1*
SG
DI 7 DI 8
MON 1 GND
MON 2
±8V 1mA max
Default Settings
Default Settings 100 mA max
1.5k Ohm min load impedance Use diode if driving inductive load
Servo Ready At Zero Speed
At Speed Brake Control
Alarm User Supplier 24 VDC
CN1* DO 1+ DO 1 DO 2+ DO 2 DO 3+ DO 3 DO 4+ DO 4 DO 5+ DO 5
CN1*
OA
/OA
A phase pulse
OB /OB
B phase pulse
OZ /OZ
Z phase pulse
CN3*** RS422 TXD
RS422 TXD+
RS422 RXD & RS232 RX
RS422 RXD+
RS232 TX
Line Driver Encoder Signal Output (scalable pulse output) 40 mA max
(FG)
GND
Modbus communications to PC, PLC, etc.
* Use connection kit part #s ZL-RTB50 & ZL-SVC-CBL-50(-x) for CN1 terminal connections.
** Use cable part # SVC-Exx-0x0 for CN2 terminal connections.
*** Use cable part # SVC-MDCOM-CBL for CN3 terminal Modbus network connections.
tMNC-155 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Dimensions
Servo drive dimensions
SVA-2040
Ø6(0.24)
Recommended user supplied mounting screw is M6. Tighten to 14 kgf·cm (1.37 N·m).
75 (2.95) 69 (2.72) 64 (2.52)
70 (2.76)
UNITS: mm (in) (Inch values are for reference only.)
140 (5.51)
AUTOMATIONDIRECT
162 (6.38) 159 (6.26) 150 (5.90)
MODE
ENTER
NEXT
Sureservo
L1
C
L2
N 1
R
S
T
U
C
V
N
2
W
P
D C
C N 3
LABEL LABEL
PE Terminal 69 (2.72)
PE Screw: M4x0.7
SVA-2040
SVA-2100
Ø 6 (0.24)
162 (6.38) 149 (5.87)
Mounting Screw: M6; quantity (2) Mounting Screw Torque: 14 kgf·cm (1.37 N·m)
93 (3.66) 83 (3.27) 64 (2.52)
AUTOMATIONDIRECT
Recommended user supplied mounting screw is M6. Tighten to 14 kgf·cm (1.37 N·m).
UNITS: mm (in) (Inch values are for reference only.)
70 (2.76)
191 (7.52)
MODE
ENTER
NEXT
Sureservo
L1
C
L2
N 1
R
S
T
U
C
V
N
2 W
P
D C
C N 3
LABEL LABEL
73 (2.87) PE Terminal
SVA-2100 PE Screw: M4x0.7
Mounting Screw: M6; quantity (2) Mounting Screw Torque: 14 kgf·cm (1.37 N·m)
tMNC-156 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo SystemDimensions
Servo drive dimensions (continued)
SVA-2300
O6 (0.24)
Note: Recommended user supplied mounting screw is M6.
Tighten to 14 kgf·cm (1.37 N·m).
110.0 (4.33) 91.2 (3.59)
70 (2.76)
UNITS: mm (in) (Inch values are for reference only.)
206 (8.11)
AUTOMATIONDIRECT
MODE
ENTER
NEXT
Sureservo
229.5 (9.04) 245
LABEL LABEL
PE Terminal
SVA-2300
SVL-201(B) - SVL-P2E07(B)
Screw:
M4x0.7
Mounting Screw: M6; quantity (3) Mounting Screw Torque: 14 kgf·cm (1.37 N·m)
Servo motor dimensions
Low inertia models SVL-201(B), SVL-202(B), SVL-SVL-204(B), SVL-207(B)
F
G
A
H
I
D E
B
BRAKE
C
SureServo® Motor Dimensions 100W-750W Low Inertia
Dimension
SVL-201(B)
SVL-202(B)
SVL-204(B)
SVL-207(B)
A
40 [1.575]
60 [2.362]
80 [3.15]
B
4.5 [0.1772]
5.5 [0.2165]
6.6 [0.2598]
C
46 [1.811]
70 [2.756]
90 [3.543]
D
8 +0.0/-0.009 (8h6)
14 +0.0/-0.011 (14h6)
19 +0.0 -0.013 (19h6)
E
F (w/o brake)
F (with brake)
G
30 +0.0/-0.021 (30h7) 100.1 [3.941] 135.7 [5.343] 25 [0.98]
50 +0.0/-0.025 (50h7)
102.4 [4.032]
124.4 [4.898]
137 [5.394]
159 [6.26]
30 [1.18]
70 +0.0/-0.030 (70h7) 135 [5.315] 171.6 [6.756] 35 [1.38]
H
5 [0.197]
6 [0.236]
8 [0.315]
I
2.5 [0.098]
3 [0.118]
Cable length
300mm (12 inches)
UNITS: mm [in]. (Inches are for reference only; not included on diameter dimensions for accuracy.)
tMNC-157 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Dimensions
SVL-210
Servo motor dimensions (continued)
Low inertia models SVL-210(B)
F
G
A
H I
SVA-210 - 230 BRAKE
SureServo® Motor Dimensions -1000W Low Inertia
Dimension
A
B
C
D
E
F
(w/o brake)
F
B
(with brake)
C
G
H
I
SVL-210(B) 100 [3.937] 9 [0.3543]
115 +0.2/-0.2 [4.528] 22 +0.0/-0.013 (22h6) 95 +0.0/-0.035 (95h7)
158 [6.22]
190 [7.48]
45 [1.77] 17 [0.669] 7 [0.28]
UNITS: mm [in] (Inches are for reference only; not included on diameter dimensions for accuracy.)
Medium inertia models SVM-210(B), SVM-220(B), SVM-230(B)
F
G
A
H I
D E
D E
B
C
SureServo® Motor Dimensions -1000W-3000W Medium Inertia
Dimension
SVM-210(B)
SVM-220(B)
SVM-230(B)
A
B
C
D
E F (w/o brake) F (with brake) G
H
I
130 [5.118] 9 [0.3543] 145 +0.2/-0.2 [5.709] 22 +0.0/-0.013 (22h6) 110 +0.0/-0.035 (110h7)
143 [5.63]
181 [7.126]
55 [2.17] 15 [0.591]
180 [7.087] 13.5 [0.5315] 200 +0.2/-0.2 [7.874] 35 +0.0/-0.016 (35h6) 114.3 +0/-0.035 (114.3h7)
164 [6.457]
212 [8.35]
213 [8.386] 4 [0.157]
75 [2.95] 20 [0.787]
258 [10.16]
UNITS: mm [in] (Inches are for reference only; not included on diameter dimensions for accuracy.)
tMNC-158 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® AC Servo System Accessories
Accessories
External Regeneration Resistors
Use external resistors to provide additional regenerative capacity and to dissipate heat away from the servo drive.
Part Number GS-25P0-BR GS-2010-BR-ENC
Resistance
40 20
SureServo Drives
SVA-2040 SVA-2100, SVA-2300
Price
$80.00 $242.00
Resistor GS-25PO-BR
AC Line Filters
Input EMI filters reduce electromagnetic interference or noise on the input side of the servo drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference.
SureServo® Drives
AC Input Power
EMI Filter Rating
EMI Filter Part Number
Price
SVA-2040
Single-Phase Three-Phase
250V, 1-phase, 20A 250V, 3-phase, 10A
20DRT1W3S 10TDT1W4C
$81.00 $86.00
SVA-2100
Single-Phase Three-Phase
250V, 1-phase, 20A 250V, 3-phase, 10A
20DRT1W3S 10TDT1W4C
$81.00 $86.00
SVA-2300
Three-Phase
250V, 3-phase, 26A 26TDT1W4C
$119.00
Note: These EMI Filters are electrically compatible with the SureServo drives. however, they are intended to be mounted next to the servo drive. Do not mount the filter under the drive. The drive mounting holes on these units are intended to be used only with AutomationDirect's line of VFDs.
AC Line Filter 10TD1W4C
Edison Fuses & Fuji Contactors
SureServo® Drives
Input Type
Input Voltage
Edison Fuse - Class CC
Price*
Contactor**
Price
SVA-2040
HCTR4
$103.00 SC-E02-xxx varies
SVA-2100 SVA-2300 SVA-2040 SVA-2100
Main Input Power
230V 3-Phase 230V 1-phase
HCTR7-5 HCTR15 HCTR4 HCTR10
$114.00 SC-E03-xxx varies $97.00 SC-E04-xxx varies $103.00 SC-E02-xxx varies $103.00 SC-E03-xxx varies
SVA-2040 SVA-2100 SVA-2300
Control Input Power
230V 1-phase HCTR2-5
$106.00
* Fuses are sold in packages of 10.
** Note: For contactors, xxx = coil voltage (for example, SC-E02-220VAC).
Fuji Contactor SC-E02-xxx Edison Fuse HCTRx
tMNC-159 Motion Control
1-800-633-0405
The SureGear PGA, PGB and PGD serFioer stheelataestspirlicyes,mpleaasetcehesck tAoutomSatuionrDeireScte.cormv. o motors. Everything you need to mount your SureServo motor is included! It is the perfect solution for applications such as gantries, injection-molding machines, pick-and-place automation, and linear slides.
Quickly and easily con gure a system online: http://www.sureservo.com/gearbox/selector
SureGear® Precision Gearboxes for Servo motors
IN-LINE
®
HUB STYLE
Tough on the outside, precision quality on the inside tMNC-160 Motion Control
RIGHT ANGLE
81 models, four gear ratios
available
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
SureGear® Servo Gearbox Overview
PGA In-line Series
The SureGear PGA series of high-precision servo gear reducers is an excellent choice for applications that require good accuracy and reliability at an exceptional value. This in-line planetary gear reducer has a thread-in mounting style, along with a level of precision and torque capacity that is best in its class. Offered in a concentric shaft design with a maximum seven arc-min backlash rating, the SureGear PGA series is an accurate, high-performance, and cost effective solution for any OEM.
The machining quality of the SureGear PGA helical planetary gears provides a very quiet and more efficient reducer than other competitive products that are similarly priced. The SureGear PGA series easily mates to SureServo motors, and is the perfect solution for applications such as gantries, injection-molding machines, pick-and-place automation, and linear slides.
PGB Right-angle Series
The SureGear PGB series of high-precision right-angle servo gear reducers is an excellent choice for applications that require a more compact footprint.
The PGB right-angle planetary gear reducers offer similar technical specifications to the PGA series in-line gear reducers, and provides the customer with an excellent solution when space and clearance requirements are limited.
Offered with a six arc-min backlash rating for 2-stage and nine arc-min backlash for 3-stage, the SureGear PGB series performs to OEMs' demanding expectations.
PGD Hub Style In-line Series
The SureGear PGD series sets a new standard in applications requiring extremely high-torque ratings and rigidity. The compact design and hubstyle output is ideal for equipment that requires high-speed, high-precision indexing movement. The remarkable torsion stiffness and the low backlash of the planetary gearing combine to provide outstanding positioning accuracy.
With a backlash rating less than 3 arc-minutes and exceptional torque handling capabilities, the PGD series offers a high performance robust planetary solution for OEM customers. The PGD reducer is often used for larger indexing applications and dial tables commonly found in packaging and filling equipment and assembly automation systems.
SureGear PGA Gearbox
SureGear PGB Gearbox
SureGear Hub Style PGD Gearbox
Features
· T hread-in mounting style · B est-in-class backlash · F our gear ratios available (5:1, 10:1, 15:1, 25:1), Two additional for PGD models (35:1 and 50:1) · M ounting hardware included for attaching to SureServo motors · H elical-cut planetary gears for quiet operation and reduced vibration · R ight-angle reducer utilizes a spiral bevel gear; motor can be located at a 90° position from the reducer, providing a more compact footprint · U ncaged needle roller bearings for high rigidity and torque · A dapter bushing connection for simple and effective attachment to most servo motors · H igh-viscosity, anti-separation grease does not migrate away from the gears; no leakage through the seal · M aintenance free: No need to replace the grease for the life of the unit · A t nominal speed, service life is 20,000 hours · C an be positioned in any orientation · IP55 environmental rating · 5 -year warranty
SureGear 2-Stage Cutaway View
Applications
· Gantries · Injection-molding machines · Pick-and-place automation · Linear slides · Packaging machines · Conveyors
tMNC-161 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
SureGear® Servo Gearbox Selection
SureGear® Servo Gearbox Selection
Sure Servo Motor
Gear Ratio
SureGear Gearbox
PGD047-05A1
Frame Size (mm)
Motor Nominal Combo Nominal Nominal
Output Torque Output Torque Output
N·m lb·in
N·m
lb·in
Speed ( rpm )
Max Output Speed ( rpm )
47
Available Load Inertia
@ 5:1 Mismatch *
kg·cm2
lb·in·s2
2.68
0.002
5:1
PGA050-05A1 PGA070-05A1
50 70
1.52 13.44
600
1,000
2.85 1.83
0.003 0.002
PGB070-05A1
70
1.49 13.16
-2.50**
-0.002**
PGD047-10A1
47
11.80
0.010
10:1
PGA050-10A1 PGA070-10A1
50 70
3.04 26.89
300
500
12.00 9.40
0.011 0.008
SVL-201(B)
PGB070-10A1
PGA050-15A1
15:1
PGA070-15A1
70 50 70
0.32
2.83
2.98
26.32
4.32 38.21
200
333
-8.00** 25.88 21.38
-0.007** 0.023 0.019
PGB070-15A1
70
4.22 37.36
17.33
0.015
PGD047-25A1
47
72.50
0.064
25:1
PGA050-25A1 PGA070-25A1
50 70
7.20 63.68
120
200
72.50 60.63
0.064 0.054
PGB070-25A1
70
7.04 62.26
49.38
0.044
50:1 PGD064-50A1
64
14.40 127.35
60
100
252.50
0.223
PGD064-05A2
64
5:1
PGA070-05A2
70
3.04 27.08
600
1,000
20.00 20.58
0.018 0.018
PGB070-05A2
70
2.98 26.51
16.25
0.014
PGD064-10A2
64
10:1
PGA070-10A2
70
6.08 54.15
300
500
83.80 84.40
0.074 0.075
PGB070-10A2
70
5.95 53.01
67.00
0.059
PGA070-15A2
70
8.64 76.95
190.13
0.168
SVL-202(B)
15:1
PGB070-15A2
PGB090-15A2
70 90
0.64
5.7
8.45 75.24
200
333
186.08 126.00
0.165 0.112
PGD064-25A2
64
PGA070-25A2
70
14.40 128.25
528.75
0.468
529.38
0.468
25:1
PGB070-25A2
70
PGB090-25A2
90
14.08 125.40
120
200
518.13 362.50
0.459 0.321
PGD090-25A2
90
14.40 128.25
481.25
0.426
50:1
PGD090-50A2 PGD110-50A2
90 110
28.80 256.50 60
100
2000.00 1250.00
1.770 1.106
PGD064-05A2
64
5:1
PGA070-05A2
70
6.03 53.20
600
1,000
40.00 40.58
0.035 0.036
PGB070-05A2
70
5.91 52.08
36.25
0.032
PGD064-10A2
64
10:1
PGA070-10A2
70
12.07 106.40
300
500
163.80 164.40
0.145 0.145
PGB070-10A2
70
11.81 104.16
147.00
0.130
PGA070-15A2
70
17.15 151.20
370.13
0.328
SVL-204(B)
15:1
PGB070-15A2
PGB090-15A2
70 90
1.27
11.2 16.76 147.84
200
333
366.08 306.00
0.324 0.271
PGD064-25A2
64
PGA070-25A2
70
28.58 252.00
1028.75
0.910
1029.38
0.911
25:1
PGB070-25A2
70
PGB090-25A2
90
27.94 246.40
120
200
1018.13 862.50
0.901 0.763
PGD090-25A2
90
28.58 252.00
981.25
0.868
50:1
PGD090-50A2 PGD110-50A2
90 110
57.15 504.00 60
100
4000.00 3250.00
3.540 2.876
PGA070-05A3
70
11.35 100.70
133.08
0.118
5:1
PGB090-05A3
90
11.11 98.58 600
1000
90.00
0.080
PGD090-05A3
90
11.35 100.70
120.50
0.107
PGA090-10A3
90
22.71 201.40
511.00
0.452
10:1
PGB090-10A3
90
22.23 197.16 300
500
371.00
0.328
SVL-207(B)
PGD090-10A3
15:1
PGA090-15A3 PGB090-15A3
90 90 90
2.39
21.2
22.71 201.40 32.27 286.20
31.55 279.84
200
333
507.00 1185.75 1138.50
0.449 1.049 1.008
PGA090-25A3
90
53.78 477.00
3300.00
2.921
25:1
PGB090-25A3
90
52.58 466.40 120
200
3175.00
2.810
PGD110-25A3
110
53.78 477.00
2937.50
2.600
50:1
PGD110-50A3
110
107.55 954.00 60
100
12500.00
11.063
* Available load inertia is calculated based on servo motor inertia using the formula: Available Inertia = (5 x Motor Inertia Gearbox Inertia) x (Gear Ratio)2
A 5:1 inertia mismatch is a good target for design purposes. Systems with lower or higher mismatch may be possible, depending on operating conditions.
** This gearbox is NOT a suitable choice at a 5:1 mismatch. If inertia balancing is a selection criteria for your end use, please use a mismatch of 8:1 to 10:1.
tMNC-162 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
SureGear® Servo Gearbox Selection (continued)
Sure Servo Motor SVL-210(B)
SVM-210(B)
SVM-220(B)
SVM-230(B)
Gear Ratio
5:1
10:1 15:1 25:1 50:1 5:1
10:1 15:1 25:1 35:1 5:1
10:1
15:1 25:1 5:1
10:1
15:1 25:1
SureGear Gearbox
PGA090-05A4 PGB090-05A4 PGD090-05A4 PGA090-10A4 PGB090-10A4 PGD090-10A4 PGA120-15A4 PGB120-15A4 PGD110-25A4 PGA120-25A4 PGB120-25A4 PGD110-50A4 PGA090-05A5 PGD090-05A5 PGB120-05A5 PGA090-10A5 PGD110-10A5 PGB120-10A5 PGA120-15A5 PGB120-15A5 PGD110-25A5 PGA120-25A5 PGB120-25A5 PGD110-35A5 PGD110-05A6 PGA120-05A6 PGB120-05A6 PGB155-05A6 PGD110-10A6 PGA120-10A6 PGB120-10A6 PGB155-10A6 PGA155-15A6 PGB155-15A6 PGA155-25A6 PGB155-25A6 PGD110-05A6 PGA120-05A6 PGB120-05A6 PGD110-10A6 PGA120-10A6 PGB120-10A6 PGB155-10A6 PGA155-15A6 PGB155-15A6 PGA155-25A6 PGB155-25A6
SureGear® Servo Gearbox Selection
Frame Size (mm)
Motor Nominal Combo Nominal Nominal Max Output Torque Output Torque Output Output
Speed Speed N·m lb·in N·m lb·in ( rpm ) ( rpm )
90
15.68 138.70
90
15.35 135.78 600
1000
90
15.68 138.70
90
31.45 277.40
90
30.69 271.56 300
500
90
3.3
29.2 31.35 277.40
120
44.55 394.20
200
333
120
43.56 385.44
110
120
74.25 657.00
120
200
120
72.60 642.40
110
148.50 1314.00 60
100
90 90
22.80 201.88
600
1000
120
22.32 197.63
90
45.60 403.75
110
300
500
120 120
4.8
42.5
44.64 395.25 64.80 573.75
120
63.36 561.00
200
333
110
108.00 956.25
120
120
200
120
105.60 935.00
110
151.20 1338.75 86
143
110
120
44.65 395.20
600
1000
120
43.71 386.88
155
110
120
89.30 790.40
120
9.4 83.2
300
87.42 773.76
500
155
155 155
126.90 1123.20 124.08 1098.24
200
333
155
211.50 1872.00
155
206.80 1830.40 120
200
110
67.93 601.35
120
600
1000
120
66.50 588.69
110
120
135.85 1202.70
300
500
120
14.3 12.6 132.99 1177.38
155
155
193.05 1709.10
155
188.76 1671.12 200
333
155
321.75 2848.50 120
200
155
314.60 2785.20
Available Load Inertia @ 5:1 Mismatch *
kg·cm2
lb·in·s2
315.00
0.279
280.00
0.248
313.00
0.277
1271.00
1.125
1131.00
1.001
1267.00
1.121
2828.25
2.503
2418.75
2.141
7687.50
6.803
7887.50
6.980
6762.50
5.985
31500.00
27.878
737.50
0.653
735.50
0.651
622.00
0.550
2961.00
2.620
2957.00
2.617
2544.00
2.251
6630.75
58.68
6221.25
5.506
18250.00
16.151
18450.00
16.328
17325.00
15.333
35770.00
31.656
5355.00
4.739
5372.50
4.755
5287.00
4.679
4989.75
4.416
21540.00
19.063
21555.00
19.076
21204.00
18.766
20184.00
17.863
48420.00
42.852
47272.50
41.836
134625.00 119.143
131468.75 116.350
5355.00
4.739
5372.50
4.755
5287.00
4.679
21540.00
19.063
21555.00
19.076
21204.00
18.766
20184.00
17.863
48420.00
42.852
47272.50
41.836
134625.00 119.143
131468.75 116.350
* Available load inertia is calculated based on servo motor inertia using the formula: Available Inertia = (5 x Motor Inertia Gearbox Inertia) x (Gear Ratio)2 A 5:1 inertia mismatch is a good target for design purposes. Systems with lower or higher mismatch may be possible, depending on operating conditions.
tMNC-163 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Pricing & Specifications In-Line Shaft PGA Series
SureGear® Precision Servo Gearboxes In-Line Shaft PGA Series
Part Number Price
Frame Size (mm) Ratio
Reduction Nominal Output Torque ( N·m [lb·in] ) Max. Acceleration Torque ( N·m [lb·in] ) Emergency Stop Torque ( N·m [lb·in] ) Backlash (arc-min) Nominal Input Speed (rpm)
Max. Input Speed (rpm) Allowable Radial Load ( N [lb] ) Allowable Thrust Load ( N [lb] ) Moment of Inertia
(kg·cm2) Efficiency (%) Max. Housing Temperature Approx Weight
( kg [lb] ) Environmental
Rating Fits SureServo Servo Motor
PGA050-05A1 $420.00
5:1 single
9 [80]
PGA050-10A1 $442.00
10:1 single
50
PGA050-15A1 $606.00
15:1 double
6 [53]
6 [53]
PGA050-25A1 $606.00
25:1 double
9 [80]
18 [159]
12 [106]
12 [106]
18 [159]
35 [310]
30 [266]
30 [266]
35 [310]
5 4000 8000
7
290 [65]
360 [81]
410 [92]
490 [110]
330 [74]
450 [101]
0.036 95
0.030
540 [121]
640 [144]
0.035 90
0.034
PGA070-05A1 $420.00 PGA070-10A1 $442.00
5:1
single
27 [239]
50 [443]
100 [885]
10:1 single
18 [159]
35 [310]
80 [708]
510 [115]
640 [144]
390 [88]
530 [119]
0.077 95
0.056
0.7 [1.5]
0.8 [1.8]
SVL-201(B) 1.5 [3.3]
PGA070-15A1 $606.00 PGA070-25A1 $606.00
15:1
double
18 [159]
35 [310]
80 [708]
25:1
double
27 [239]
50 [443]
100 [885]
740 [166]
870 [196]
630 [142]
790 [178]
0.055 90
0.053
1.7 [3.7]
PGA070-05A2
$458.00 70
5:1
single
27 [239]
50 [443]
100 [885]
PGA070-10A2 $458.00
10:1 single
18 [159]
35 [310]
80 [708]
510 [115]
640 [144]
390 [88]
530 [119]
0.160 95
0.140
1.5 [3.3]
SVL-202(B)
PGA070-15A2 $628.00 PGA070-25A2 $628.00
15:1
double
18 [159]
35 [310]
80 [708]
25:1
double
27 [239]
50 [443]
100 [885]
740 [166]
870 [196]
630 [142]
790 [178]
0.140 90
0.130
SVL-204(B)
1.7 [3.7]
PGA070-05A3 $458.00 PGA090-10A3 $543.00 PGA090-15A3 $717.00 PGA090-25A3 $717.00
5:1
single
27 [239]
50 [443]
100 [885]
10:1 single
50 [443]
80 200 [708] [1770]
15:1
double
50 [443]
80 200 [708] [1770]
25:1 double
75 [664]
125 250 [1106] [2213]
510 [115]
1200 [270]
1400
3000 6000
[315] 1600
[360]
390 [88]
1600 [360]
1900 [427]
2200 [495]
0.360 95
0.750
1.5 [3.3]
3.5 [7.7]
0.720 0.710
90 °C
90
[194 °F]
4.0 [8.8]
SVL-207(B) IP55
PGA090-05A4
$542.00 90
5:1
single
75 [664]
125 [1106]
250 [2213]
5
PGA090-10A4 $542.00
10:1 single
50 [443]
80 200 [708] [1770]
PGA090-05A5 $542.00
5:1
single
75 [664]
125 250 [1106] [2213]
PGA090-10A5 $542.00
10:1 single
50 [443]
80 200 [708] [1770]
960 [216]
1200 [270]
2.900
1200 [270]
960 [216]
1600 [360]
1200 [270]
2.800 95
2.900
1200 [270]
1600 [360]
2.800
3.5 [7.7]
SVL-210(B)
3.5 [7.7]
SVM-210(B)
PGA120-15A4 $900.00
15:1
double
120 [1062]
225 [1991]
500 [4425]
PGA120-25A4 $900.00
25:1
double
180 [1593]
330 [2921]
625 [5532]
PGA120-15A5 PGA120-25A5
$900.00 120
$900.00
15:1 25:1
double double
120 [1062]
180 [1593]
225 [1991]
330 [2921]
500 [4425]
625 [5532]
2300 [517]
3000 [674]
2.800
2700 [607]
2300 [517]
3700 [832]
3000 [674]
2.800 90
2.800
2700 [607]
3700 [832]
2.800
8.7 [19.2]
8.7 [19.2]
SVL-210(B) SVM-210(B)
PGA120-05A6 $718.00 PGA120-10A6 $718.00
5:1
single
180 [1593]
330 [2921]
625 [5532]
10:1
single
120 [1062]
225 [1991]
500 [4425]
1600 [360]
2000 [450]
1900 [427]
2500 [562]
11.000 95
11.000
7.8 [17.2]
PGA155-10A6 $887.00
10:1
single
240 [2124]
470 [4160]
1000 [8851]
4700 [1057]
4100 [922]
11.000 95
16 [35.3]
SVM-220(B) SVM-230(B)
PGA155-15A6 $1,207.00 155
15:1
double
240 [2124]
470 [4160]
1000 [8851]
PGA155-25A6 $1,207.00
25:1
double
360 [3186]
700 1250 [6196] [11063]
2000
4000
5400 [1214]
6400 [1439]
4900 [1102]
6100 [1371]
11.000 11.000
90
18 [40.0]
tMNC-164 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Dimensions In-Line Shaft PGA Series
SureGear PGA Series In-Line Shaft Gearboxes Dimension Drawing
SureGear® Precision Servo Gearbox Dimensions In-Line Shaft PGA Series ( dimensions = mm [in] )
Part Number A B C E
PGA050-05A1 88.5 42.0 24.5 4.0 PGA050-10A1 [3.48] [1.65] [0.96] [0.16] PGA050-15A1 105.0 42.0 24.5 4.0 PGA050-25A1 [4.13] [1.65] [0.96] [0.16] PGA070-05A1 112.0 52.0 36.0 5.0 PGA070-10A1 [4.41] [2.05] [1.42] [0.20] PGA070-05A2 115.0 65.0 36.0 5.0 PGA070-10A2 [4.53] [2.56] [1.42] [0.20]
PGA070-05A3
130.0 [5.12]
80.0 36.0 5.0 [3.15] [1.42] [0.20]
PGA070-15A1 131.0 52.0 36.0 5.0 PGA070-25A1 [5.16] [2.05] [1.42] [0.20]
PGA070-15A2 136.0 65.0 36.0 5.0 PGA070-25A2 [5.35] [2.56] [1.42] [0.20]
PGA090-10A3
153.0 [6.02]
80.0 46.0 7.0 [3.15] [1.81] [0.28]
PGA090-05A4 170.0 100.0 46.0 7.0 PGA090-10A4 [6.69] [3.94] [1.81] [0.28] PGA090-05A5 165.0 130.0 46.0 7.0 PGA090-10A5 [6.50] [5.12] [1.81] [0.28] PGA090-15A3 175.0 80.0 46.0 7.0 PGA090-25A3 [6.89] [3.15] [1.81] [0.28] PGA120-05A6 225.0 180.0 70.0 9.0 PGA120-10A6 [8.86] [7.09] [2.76] [0.35] PGA120-15A4 231.5 100.0 70.0 9.0 PGA120-25A4 [9.11] [3.94] [2.76] [0.35] PGA120-15A5 231.5 130.0 70.0 9.0 PGA120-25A5 [9.11] [5.12] [2.76] [0.35]
PGA155-10A6
264.0 180.0 [10.39] [7.09]
97.0 [3.82]
12.0 [0.47]
PGA155-15A6 298.5 180.0 97.0 12.0 PGA155-25A6 [11.75] [7.09] [3.82] [0.47]
* Dimension with supplied bushing
G
Ø50.0 [Ø1.97]
Ø50.0 [Ø1.97]
Ø70.0 [Ø2.76]
Ø70.0 [Ø2.76]
Ø70.0 [Ø2.76]
Ø70.0 [Ø2.76]
Ø70.0 [Ø2.76]
Ø90.0 [Ø3.54]
Ø90.0 [Ø3.54]
Ø90.0 [Ø3.54]
Ø90.0 [Ø3.54]
Ø120.0 [Ø4.72]
Ø120.0 [Ø4.72]
Ø120.0 [Ø4.72]
Ø155.0 [Ø6.10]
Ø155.0 [Ø6.10]
H
Ø35.0 [Ø1.38]
Ø35.0 [Ø1.38]
Ø52.0 [Ø2.05]
Ø52.0 [Ø2.05]
Ø52.0 [Ø2.05]
Ø52.0 [Ø2.05]
Ø52.0 [Ø2.05]
Ø68.0 [Ø2.68]
Ø68.0 [Ø2.68]
Ø68.0 [Ø2.68]
Ø68.0 [Ø2.68]
Ø90.0 [Ø3.54]
Ø90.0 [Ø3.54]
Ø90.0 [Ø3.54]
Ø120.0 [Ø4.72]
Ø120.0 [Ø4.72]
J
Ø12.0 [Ø0.47]
Ø12.0 [Ø0.47]
Ø16.0 [Ø0.63]
Ø16.0 [Ø0.63]
Ø16.0 [Ø0.63]
Ø16.0 [Ø0.63]
Ø16.0 [Ø0.63]
Ø22.0 [Ø0.87]
Ø22.0 [Ø0.87]
Ø22.0 [Ø0.87]
Ø22.0 [Ø0.87]
Ø32.0 [Ø1.26]
Ø32.0 [Ø1.26]
Ø32.0 [Ø1.26]
Ø40.0 [Ø1.57]
Ø40.0 [Ø1.57]
K
Ø46.0 [Ø1.81]
Ø46.0 [Ø1.81]
Ø46.0 [Ø1.81]
Ø70.0 [Ø2.76]
Ø90.0 [Ø3.54]
Ø46.0 [Ø1.81]
Ø70.0 [Ø2.76]
Ø90.0 [Ø3.54]
Ø115.0 [Ø4.53]
Ø145.0 [Ø5.71]
Ø90.0 [Ø3.54]
Ø200.0 [Ø7.87]
Ø115.0 [Ø4.53]
Ø145.0 [Ø5.71]
Ø200.0 [Ø7.87]
Ø200.0 [Ø7.87]
L MN P Q R S
Ø30.0 5.0 Ø8.0 M4- Ø44.0 M4- 4.0 [Ø1.18] [0.20] [Ø0.31] 0.7x9 [Ø1.73] 0.7x8 [0.16]
Ø30.0 5.0 Ø8.0 M4- Ø44.0 M4- 4.0 [Ø1.18] [0.20] [Ø0.31] 0.7x9 [Ø1.73] 0.7x8 [0.16]
Ø30.0 5.0 Ø8.0 M4- Ø62.0 M5- 5.0 [Ø1.18] [0.20] [Ø0.31] 0.7x9 [Ø2.44] 0.8x10 [0.20]
Ø50.0 5.0 Ø14.0 M5- Ø62.0 M5- 5.0 [Ø1.97] [0.20] [Ø0.55] 0.8x11 [Ø2.44] 0.8x10 [0.20]
Ø70.0 6.0 Ø19.0 M6- Ø62.0 M5- 5.0 [Ø2.76] [0.24] [Ø0.75] 1.0x13 [Ø2.44] 0.8x10 [0.20]
Ø30.0 5.0 Ø8.0 M4- Ø62.0 M5- 5.0 [Ø1.18] [0.20] [Ø0.31] 0.7x9 [Ø2.44] 0.8x10 [0.20]
Ø50.0 5.0 Ø14.0 M5- Ø62.0 M5- 5.0 [Ø1.97] [0.20] [Ø0.55] 0.8x11 [Ø2.44] 0.8x10 [0.20]
Ø70.0 6.0 Ø19.0 M6- Ø80.0 M6- 6.0 [Ø2.76] [0.24] [Ø0.75] 1.0x13 [Ø3.15] 1.0x12 [0.24]
Ø95.0 8.0 Ø22.0 * M8- Ø80.0 M6- 6.0 [Ø3.74] [0.31] [Ø0.87] 1.25x17 [Ø3.15] 1.0x12 [0.24]
Ø110.0 8.0 Ø22.0 * M8- Ø80.0 M6- 6.0 [Ø4.33] [0.31] [Ø0.87] 1.25x17 [Ø3.15] 1.0x12 [0.24]
Ø70.0 6.0 Ø19.0 M6- Ø80.0 M6- 6.0 [Ø2.76] [0.24] [Ø0.75] 1.0x13 [Ø3.15] 1.0x12 [0.24]
Ø114.0 8.0 Ø35.0 * M12- Ø108.0 M8- 10.0 [Ø4.49] [0.31] [Ø1.38] 1.75x25 [Ø4.25] 1.25x16 [0.39]
Ø95.0 8.0 Ø22.0 * M8- Ø108.0 M8- 10.0 [Ø3.74] [0.31] [Ø0.87] 1.25x17 [Ø4.25] 1.25x16 [0.39]
Ø110.0 8.0 Ø22.0 * M8- Ø108.0 M8- 10.0 [Ø4.33] [0.31] [Ø0.87] 1.25x17 [Ø4.25] 1.25x16 [0.39]
Ø114.0 8.0 Ø35.0 * M12- Ø140.0 M10- 12.0 [Ø4.49] [0.31] [Ø1.38] 1.75x25 [Ø5.51] 1.50x28 [0.47]
Ø114.0 8.0 Ø35.0 * M12- Ø140.0 M10- 12.0 [Ø4.49] [0.31] [Ø1.38] 1.75x25 [Ø5.51] 1.50x28 [0.47]
T
4.0 [0.16]
4.0 [0.16]
5.0 [0.20]
5.0 [0.20]
5.0 [0.20]
5.0 [0.20]
5.0 [0.20]
6.0 [0.24]
6.0 [0.24]
6.0 [0.24]
6.0 [0.24]
8.0 [0.31]
8.0 [0.31]
8.0 [0.31]
8.0 [0.31]
8.0 [0.31]
NOTE: See our website: www.AutomationDirect.com for complete engineering drawings.
tMNC-165 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Pricing & Specifications Right-Angle Shaft PGB Series
SureGear® Precision Servo Gearboxes Right-Angle Shaft PGB Series
Part Number Price
Frame Size (mm) Ratio
Reduction Nominal Output Torque ( N·m [lb·in] ) Max. Acceleration Torque ( N·m [lb·in] ) Emergency Stop Torque ( N·m [lb·in] ) Backlash (arc-min) Nominal Input Speed (rpm)
Max. Input Speed (rpm) Allowable Radial Load ( N [lb] ) Allowable Thrust Load ( N [lb] ) Moment of Inertia (kg·cm2) Efficiency (%) Max. Housing Temperature Approx Weight
( kg [lb] ) Environmental Rating
Fits SureServo Servo Motor
PGB070-05A1 $712.00 PGB070-10A1 $712.00
5:1
double
22 [195]
40 [354]
80 [708]
6
10:1
double
16 [142]
32 [283]
65 [575]
PGB070-15A1 $900.00
15:1
triple
16 [142]
32 [283]
65 [575]
9
PGB070-25A1 $900.00
25:1
triple
24 [212]
45 [398]
90 [797]
70
PGB070-05A2 $712.00
5:1
double
22 [195]
40 [354]
80 [708]
PGB070-10A2 $712.00
10:1
double
16 [142]
32 [283]
65 [575]
6
510 [115]
390 [88]
0.250
93
640 [144]
530 [119]
0.230
740 [166]
630 [142]
0.073
88
870 [196]
790 [178]
0.071
510 [115]
390 [88]
0.320
640 [144]
530 [119]
93 0.300
1.9 [4.2]
SVL-201(B)
1.7 [3.7]
1.9
SVL-202(B)
[4.2]
SVL-204(B)
PGB070-15A2 $900.00 PGB070-25A2 $900.00
15:1 triple
16 32 65 [142] [283] [575]
9
25:1
triple
24 [212]
45 [398]
90 [797]
740 [166]
630 [142]
0.118 88
870 [196]
790 [178]
0.115
1.7 [3.7]
SVL-202(B)
PGB090-15A2 $1,099.00 PGB090-25A2 $1,099.00
15:1
triple
45 [398]
65 170 [575] [1505]
9
25:1
triple
65 [575]
110 220 [974] [1947]
1400 [314]
1900 [427]
0.410
88
1600 [360]
2200 [495]
0.400
4.3
SVL-202(B)
[9.5]
SVL-204(B)
PGB090-05A3 $842.00 PGB090-10A3 $842.00
5:1
double
65 [575]
90 220 [797] [1947]
6
10:1
double
45 [398]
65 170 [575] [1505]
960 [216]
1200 [270]
2.130
93
1200 [270]
1600 [360]
2.020
4.9 [10.8]
90
3000 6000
SVL-207(B)
PGB090-15A3 $1,099.00 PGB090-25A3 $1,099.00 PGB090-05A4 $842.00 PGB090-10A4 $842.00
15:1
triple
45 [398]
65 170 [575] [1505]
25:1
triple
65 [575]
110 220 [974] [1947]
9
5:1
double
65 [575]
90 220 [797] [1947]
6
10:1
double
45 [398]
65 170 [575] [1505]
1400 [314]
1600 [360]
960 [216]
1200 [270]
1900 [427]
2200 [495]
1200 [270]
1600 [360]
0.600
88
4.3 [9.5]
0.590
90 °C
4.260
[194 °F]
IP55
93
4.9 [10.8]
4.150
SVL-210(B)
PGB120-15A4 $1,365.00 PGB120-25A4 $1,365.00
15:1
triple
110 200 450 [974] [1770] [3983]
9
25:1
triple
150 300 550 [1328] [2655] [4868]
2300 [517]
3000 [674]
4.700
88
2700 [607]
3700 [832]
4.640
10 [22]
PGB120-05A5 $1,099.00
5:1
double
120 [1062]
240 [2124]
500 [4425]
6
PGB120-10A5 $1,099.00
10:1
double
110 [974]
200 450 [1770] [3983]
120
PGB120-15A5 $1,365.00
15:1
triple
110 200 450 [974] [1770] [3983]
PGB120-25A5 $1,365.00
25:1
triple
150 300 550 [1328] [2655] [4868]
9
1600 [360]
1900 [427]
6.610
93
2000 [450]
2500 [562]
6.050
2300 [517]
3000 [674]
4.700
2700 [607]
3700 [832]
88 4.640
10.2 [22.5]
10 [22]
SVM-210(B)
PGB120-05A6 $1,099.00 PGB120-10A6 $1,099.00
5:1
double
120 [1062]
240 [2124]
500 [4425]
6
10:1
double
110 [974]
200 450 [1770] [3983]
1600 [360]
1900 [427]
13.690 93
2000 [450]
2500 [562]
13.120
10.2 [22.5]
SVM-220(B) SVM-230(B)
PGB155-15A6 $1,599.00
15:1
triple
200 400 750 [1770] [3540] [6638]
5400 [1214]
4900 [1102]
15.070
9
88
PGB155-25A6 $1,599.00
25:1
triple
300 600 1100 [2655] [5310] [9736]
6400 [1439]
6100 [1371]
14.820
155
2000 4000
PGB155-05A6 $1,265.00
5:1
double
200 [1770]
400 [3540]
1100 [9736]
3800 [854]
3000 [674]
21.280
6
93
PGB155-10A6 $1,265.00
10:1
double
200 [1770]
400 [3540]
750 [6638]
4700 [1057]
4100 [922]
19.030
20.4 [45.0]
SVM-220(B)
19.8 [43.7]
SVM-220(B) SVM-230(B)
tMNC-166 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Dimensions Right-Angle Shaft PGB Series
SureGear PGB Series Right-Angle Shaft Gearboxes Dimension Drawing
SureGear® Precision Servo Gearbox Dimensions Right-Angle Shaft PGA Series ( dimensions = mm [in] )
Part Number A B C E G H
J
K
L MN P Q R S T
PGB070-05A1
52.0
Ø46.0 Ø30.0
Ø8.0 M4-
PGB070-10A1 151.5 [2.05]
[Ø1.81] [Ø1.18]
[Ø0.31] 0.7x9
PGB070-05A2 [5.96] 65.0
Ø70.0 Ø50.0
Ø14.0 M5-
PGB070-10A2
[2.56] 36.0 5.0 Ø70.0 Ø52.0 Ø16.0 [Ø2.76] [Ø1.97]
[Ø0.55] 0.8x11 Ø62.0 M5- 5.0 5.0
PGB070-15A1 158.0 52.0 [1.42] [0.20] [Ø2.76] [Ø2.05] [Ø0.63] Ø46.0 Ø30.0 5.0 Ø8.0 M4- [Ø2.44] 0.8x10 [0.20] [0.20]
PGB070-25A1 [6.22] [2.05]
[Ø1.81] [Ø1.18] [0.20] [Ø0.31] 0.7x9
PGB070-15A2 163.5 PGB070-25A2 [6.44] 65.0
PGB090-15A2 204.5 [2.56] PGB090-25A2 [8.05]
Ø70.0 Ø50.0 [Ø2.76] [Ø1.97]
Ø14.0 M5[Ø0.55] 0.8x11
PGB090-05A3 205.5 PGB090-10A3 [8.09] 80.0 46.0 7.0 Ø90.0 Ø68.0 Ø22.0 Ø90.0 Ø70.0 6.0 Ø19.0 M6- Ø80.0 M6- 6.0 6.0 PGB090-15A3 210.5 [3.15] [1.81] [0.28] [Ø3.54] [Ø2.68] [Ø0.87] [Ø3.54] [Ø2.76] [0.24] [Ø0.75] 1.0x13 [Ø3.15] 1.0x12 [0.24] [0.24] PGB090-25A3 [8.29]
PGB090-05A4 205.5
PGB090-10A4 [8.09] 100.0
Ø115.0 Ø95.0
PGB120-15A4 272.0 [3.94]
[Ø4.53] [Ø3.74]
PGB120-25A4 [10.71]
Ø22.0 * M8-
PGB120-05A5 266.0
[Ø0.87] 1.25x17
PGB120-10A5 [10.47] 130.0 70.0 9.0 Ø120.0 Ø90.0 Ø32.0 Ø145.0 Ø110.0
Ø108.0 M8- 10.0
PGB120-15A5 272.0 [5.12] [2.76] [0.35] [Ø4.72] [Ø3.54] [Ø1.26] [Ø5.71] [Ø4.33] 8.0
[Ø4.25] 1.25x16 [0.39]
PGB120-25A5 [10.71]
[0.31]
8.0
PGB120-05A6 268.5
[0.31]
PGB120-10A6 [10.57]
PGB155-05A6 PGB155-10A6 PGB155-15A6 PGB155-25A6
341.0 [13.43]
364.0 [14.33]
180.0 [7.09]
97.0 [3.82]
12.0 [0.47]
Ø155.0 [Ø6.10]
Ø120.0 [Ø4.72]
Ø40.0 [Ø1.57]
Ø200.0 [Ø7.87]
Ø114.0 [Ø4.50]
Ø35.0 * M12[Ø1.38] 1.75x25 Ø140.0 M10- 12.0
[Ø5.51] 1.5x20 [0.47]
* Dimension with supplied bushing
NOTE: See our website: www.AutomationDirect.com for complete engineering drawings.
tMNC-167 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Pricing & Specifications Hub Style In-Line PGD Series
SureGear® Precision Servo Gearboxes Hub Style In-Line PGD Series
Part Number Price
Frame Size (mm) Ratio
Reduction Nominal Output Torque ( N·m [lb·in] ) Max. Acceleration Torque ( N·m [lb·in] ) Emergency Stop Torque ( N·m [lb·in] ) Backlash (arc-min) Nominal Input Speed (rpm)
Max. Input Speed (rpm) Allowable Radial Load ( N [lb] ) Allowable Thrust Load ( N [lb] ) Moment of Inertia
(kg·cm2) Efficiency (%) Max. Housing Temperature Approx Weight
( kg [lb] ) Environmental
Rating Fits SureServo Servo Motor
PGD047-05A1 $762.00
5:1 single
9 [80]
PGD047-10A1 $762.00 47 10:1 single
6 [53]
18 35
[159]
12 [106]
[310]
30 [266]
3 4000
8000
300 [67]
370 [83]
330 [74]
450 [101]
0.043 95
0.032
PGD047-25A1 $953.00
25:1 double
9 [80]
18 [159]
35 [310]
5
510 [115]
550 [124]
0.034 90
PGD064-50A1 $1,153.00
50:1 double
27 [239]
50 [443]
100 [885]
850 [191]
750 [169]
0.049 90
0.7 [1.5]
0.8
SVL-201(B)
[1.8]
1.6 [3.5]
PGD064-05A2
$984.00
64
5:1
single
27 [239]
50 [443]
100 [885]
400 [90]
390 [88]
0.1 95
1.4 [3.1]
PGD064-10A2 $984.00 PGD064-25A2 $1,153.00
10:1 single
18 [159]
35 [310]
80 [708]
25:1 double
27 [239]
50 [443]
100 [885]
500 [112]
530 [119]
0.062 95
680 [153]
750 [169]
0.054 90
1.4
[3.1]
1.6
SVL-202(B)
[3.5]
SVL-204(B)
PGD090-25A2 $1,322.00
25:1 double
75 [664]
125 250 [1106] [2213]
1300 [292]
1400 [315]
0.130 90
4 [8.8]
PGD090-50A2 $1,322.00
50:1 double
75 [664]
125 250 [1106] [2213]
1700 [382]
1700 [382]
0.099 90
4 [8.8]
PGD090-05A3 $1,153.00
5:1
single
75 [664]
125 250 [1106] [2213]
PGD090-10A3 $1,153.00 90 10:1 single
50 [443]
80 200 [708] [1770]
780 [175]
680 [153]
0.580 95
980 [220]
920 [207]
0.330 95
3.6
[7.9] 3.6
SVL-207(B)
[7.9]
PGD090-05A4 $1,153.00 PGD090-10A4 $1,153.00
5:1
single
75 [664]
125 250 [1106] [2213]
10:1 single
50 [443]
80 200 [708] [1770]
780 [175]
980 [220]
680 [153]
920 [207]
0.580 0.330
95
90 °C
3.6 [7.9]
95
[194 °F]
3.6 [7.9]
IP54 SVL-210(B) (IP65)
PGD090-05A5 $1,153.00
5:1
single
75 [664]
125 250 [1106] [2213] 3 3000 6000
780 [175]
680 [153]
0.580 95
3.6 [7.9]
SVM-210(B)
PGD110-50A2 $1,687.00
50:1 double
180 [1593]
330 [2921]
625 [5532]
10000 [2248]
6800 [1529]
0.400
90
8.6
SVL-202(B)
[19]
SVL-204(B)
PGD110-25A3 $1,687.00 PGD110-50A3 $1,687.00
25:1 double 50:1 double
180 [1593]
180 [1593]
330 [2921]
330 [2921]
625 [5532]
625 [5532]
8200 [1843]
5500 [1236]
0.700
90
10000 [2248]
6800 [1529]
0.400
90
8.6
[19] 8.6
SVL-207(B)
[19]
PGD110-25A4 $1,687.00 PGD110-50A4 $1,687.00
25:1 double 50:1 double
180 [1593]
180 [1593]
330 [2921]
330 [2921]
625 [5532]
625 [5532]
8200 [1843]
5500 [1236]
0.700
90
10000 [2248]
6800 [1529]
0.400
90
8.6
[19] 8.6
SVL-210(B)
[19]
PGD110-10A5
110 $1,434.00 10:1
single
120 [1062]
225 [1991]
500 [4425]
6200 [1394]
4200 [944]
1.100 95
7.8 [17.2]
PGD110-25A5 $1,687.00
25:1 double
180 [1593]
330 [2921]
625 [5532]
8200 [1843]
5500 [1236]
0.700
90
8.6
[19]
SVM-210(B)
PGD110-35A5 $1,687.00
35:1 double
180 [1593]
330 [2921]
625 [5532]
9000 [2023]
6100 [1371]
0.700
90
8.6 [19]
PGD110-05A6 $1,434.00 PGD110-10A6 $1,434.00
5:1
single
180 [1593]
330 [2921]
625 [5532]
10:1
single
120 [1062]
225 [1991]
500 [4425]
5000 [1124]
3400 [427]
2.300 95
6200 [1394]
4200 [944]
1.100 95
7.8
[17.2] 7.8
[17.2]
SVM-220(B) SVM-230(B)
tMNC-168 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
Dimensions Hub Style In-Line PGD Series
SureGear PGD Series Hub Style In-Line Gearboxes Dimension Drawing
SureGear® Precision Servo Gearbox Dimensions Hub Style In-Line PGD Series ( dimensions = mm [in] )
Part Number A* B* C E G
H
J
K M N** P Q R S T
1
PGD047-05A1 PGD047-10A1
66.5
42.0
[2.62] [1.65]
2 PGD047-25A1
Ø72.0 [Ø2.83]
Ø47.0 Ø28.0 [Ø1.85] [Ø1.102]
Ø46.0 [Ø1.811]
4
Ø8.0
Ø67.0 3.4 Ø20.0 M3-
[Ø0.31] M4- [Ø2.6378] [0.13] [Ø0.7874] 0.5x6.5
0.7x9
2 PGD064-50A1
98.0 [3.86]
52.0 19.5 3.0 [2.05] [0.7677] [0.1181]
Ø8.0 [Ø0.31]
M50.8x10
1
PGD064-05A2 PGD064-10A2
82.0 [3.228]
Ø86.0 Ø64.0 Ø40.0 [Ø3.385] [Ø2.52] [Ø1.575]
8
Ø14.0 [Ø0.55]
Ø79.0 4.5 Ø31.5 M5[Ø3.11] [0.18] [Ø1.24] 0.8x4
2 PGD064-25A2
103.0 [4.055]
65.0 [2.56]
Ø70.0 [Ø2.756]
Ø14.0 M5[Ø0.55] 0.8x11
M50.8x10
2
PGD090-25A2 PGD090-50A2
1
PGD090-05A3 PGD090-10A3
1
PGD090-05A4 PGD090-10A4
1 PGD090-05A5
122.0 [4.803] 110.0 [4.33]
127.0 [5.0]
80.0 [3.15] 30.0 100.0 [1.1811] [3.94]
130.0 [5.12]
Ø14.0 [Ø0.55]
Ø90.0
Ø118.0 [Ø4.65]
Ø90.0 [Ø3.54]
Ø63.0 [Ø3.543] [Ø2.48]
Ø115.0 ±0.2
8
Ø19.0 M6[Ø0.75] 1.0x13 Ø109.0
[Ø4.30]
[Ø4.528]
Ø28.0 M8-
Ø145.0 ±0.2
[Ø1.102] 1.25x17
[Ø5.709]
Ø50.0 [Ø1.9685]
2 PGD110-50A2
159.5 [6.28]
65.0 [2.56]
2
PGD110-25A3 PGD110-50A3
169.5 [6.673]
80.0 [3.15]
6.0 [0.236]
Ø70.0 [Ø2.756]
Ø90.0 [Ø3.543]
Ø14.0 M5[Ø0.55] 0.8x11
Ø19.0 M6[Ø0.75] 1.0x13
5.5 [0.22]
M61.0x12
2
PGD110-25A4 PGD110-50A4
186.5 [7.3425]
100.0 [3.94]
29.0
1 PGD110-10A5
159.0 [6.26]
[1.142] 130.0
2
PGD110-25A5 PGD110-35A5
186.5 [7.3425]
[5.12]
Ø115.0 ±0.2
Ø145.0 [Ø5.70]
Ø110.0 [Ø4.33]
Ø80.0 [Ø3.15]
[Ø4.528]
15
Ø28.0
Ø135.0 M8- [Ø5.315]
Ø145.0 ±0.2
[Ø1.102] 1.25x17
[Ø5.709]
Ø63.0 [Ø2.48]
1
PGD110-05A6 PGD110-10A6
180.0 180.0 [7.087] [7.087]
Ø200.0 ±0.2 [Ø7.874]
Ø38.0 M12[Ø1.45] 1.75x25
* Length will vary depending on motor
** Bushing will be inserted to adapt to motor shaft
NOTE: See our website: www.AutomationDirect.com for complete engineering drawings.
tMNC-169 Motion Control
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
® Precision Servo Gearboxes
SureGear® Servo Gearbox Replacement Parts
SureGear® Precision Servo Gearboxes Replacement Parts
Part Number Price Description
PG050-KEY
$4.00 Output Shaft Key, replacement, 4 x 4 x 14 mm, for SureGear PGA050 series gearboxes.
PG070-KEY
$4.00 Output Shaft Key, replacement, 5 x 5 x 22 mm, for SureGear PGA070 and PGB070 series gearboxes.
PG090-KEY
$4.00 Output Shaft Key, replacement, 6 x 6 x 28 mm, for SureGear PGA090 and PGB090 series gearboxes.
PG120-KEY
$4.00 Output Shaft Key, replacement, 10 x 8 x 45 mm, for SureGear PGA120 and PGB120 series gearboxes.
PG155-KEY PGA4-A5-BUSH PGA6-BUSH
$4.00 $20.00 $20.00
Output Shaft Key, replacement, 12 x 8 x 65 mm, for SureGear PGA155 and PGB155 series gearboxes.
Input Shaft Bushing, replacement, 28 x 22 x 30.5 mm, for all SureGear gearboxes using SVL-210(B) and SVM-210(B) SureServo motors.
Input Shaft Bushing, replacement, 38 x 35 x 36 mm, for all SureGear gearboxes using SVM-220(B) and SVM-230(B) SureServo motors.
tMNC-170 Motion Control
1-800-633-0405
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