Installation Guide for FRIEDRICH models including: Room Air Conditioner, CCF05A10A, CCF06A10A, CCF08A10A, CCF10A10A, CCF12A10A, CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A, CCW15B10A, CCW18B30A, CCW24B30A, CEW08B11A, CEW12B33A, CEW18B33A, CEW24B33A, UCT08A10A, UCT10A10A, UCT10A30A, UCT12A10A, UCT12A30A, UCT14A30A, UET08A11A, UET10A33A, UET12A33A, UET14A33A
Friedrich CCF10A10A CCF10A10A 724587436723
Service/ Parts Manual RoomAir Conditioners Chill Premiere Series Models Fixed chassis, cool only CCF05A10A, CCF06A10A, CCF08A10A, CCF10A10A CCF12A10A Slide out chassis, cool only CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A CCW15B10A, CCW18B30A, CCW24B30A Slide out chassis, heat & cool CEW08B11A, CEW12B33A, CEW18B33A, CEW24B33A Unifit Series Models Cool Only UCT08A10A, UCT10A10A, UCT10A30A, UCT12A10A, UCT12A30A, UCT14A30A Cool with Electric Heat UET08A11A, UET10A33A, UET12A33A, UET14A33A 1 93011400_03 Table of Contents INTRODUCTION 3 IMPORTANT SAFETY INFORMATION 3 PERSONAL INJURY OR DEATH HAZARDS 4 SPECIFICATIONS 7 Electrical Data 9 Product Dimensions 11 OPERATION 12 Remote Control 12 Control Panel 13 Sequence of Operation 15 R-410A SEALED SYSTEM REPAIR 22 Refrigerant Charging 23 Undercharged Refrigerant Systems 24 Overcharged Refrigerant Systems 25 Restricted Refrigerant System 26 Sealed System Method of Charging/ Repairs 27 COMPONENT TESTING 28 Hermetic Components Check 28 Reversing valve description and operation 29 Testing The Reversing Valve Solenoid Coil 30 Checking The Reversing Valve 31 Replace The Reversing Valve 32 Touch Test Chart : To Service Reversing Valves 33 Compressor Checks 34 Compressor Replacement 36 Compressor Replacement -Special Procedure in Case of Compressor Burnout 37 Fan Motor 38 Capacitors 38 TROUBLESHOOTING 39 Product Does Not Operate At All 40 Indoor Fan Does Not Operate At All 41 Compressor Or Outdoor Fan Does Not Operat At All 42 Display E1 or E2 43 WIRING DIAGRAMS 44 Chill Premier CCF 44 Chill Premier CCW 46 Chill Premier CEW 48 Unifit 51 PARTS CATALOG 53 Chill Premier Models: CCW06B10A CCW08B10A CCW10B10A CCW12B10A 53 Chill Premier Models: CCW06B10A CCW08B10A CCW10B10A CCW12B10A 54 Chill Premier Models: CCW15B10A CCW18B30A 56 Chill Premier Models: CCW24B30A 59 Chill Premier Models: CCW24B30A 60 Chill Premier Models: CEW08B11A, CEW12B33A 63 Chill Premier Models: CEW08B11A, CEW12B33A 64 Chill Premier Models: CEW08B11A, CEW12B33A 65 Chill Premier Models: CEW18B33A 66 Chill Premier Models: CEW24B33A 70 Chill Premier Models: CCF05A10A CCF06A10A CCF08A10A 75 Chill Premier Models: CCF10A10A CCF12A10A 78 Unifit Models: UCT08A10A UCT10A10A UCT12A10A UCT10A30A 81 Unifit Models: UCT12A30, UCT14A30A 84 Unifit Models: UET08A11A UET10A33A UET12A33A 86 Unifit Models: UET14A33A 89 Available Accessories 91 FRIEDRICH AUTHORIZED PARTS DEPOTS 94 2 INTRODUCTION IMPORTANT SAFETY INFORMATION The information in this manual is intended for use by a qualified technician who is familiar with the safety procedures required for installation and repair, and who is equipped with the proper tools and test instruments required to service this product. Installation or repairs made by unqualified persons can result in subjecting the unqualified person making such repairs as well as the persons being served by the equipment to hazards resulting in injury or electrical shock which can be serious or even fatal. Safety warnings have been placed throughout this manual to alert you to potential hazards that may be encountered. If you install or perform service on equipment, it is your responsibility to read and obey these warnings to guard against any bodily injury or property damage which may result to you or others. Your safety and itmheposartfaentyt.of others is very We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is a safety Alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol with the word "WARNING" or "CAUTION". These words mean: WARNING Indicates a hazard which, if not avoided, can result in severe personal injury or death and damage to product or other property. CAUTION NOTICE Indicates a hazard which, if not avoided, can result in personal injury and damage to product or other property. All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what will happen if the instructions are not followed. Indicates property damage can occur if instructions are not followed. WARNING Refrigeration system under high pressure Do not puncture, heat, expose to flame or incinerate. Only certified refrigeration technicians should service this equipment. R410A systems operate at higher pressures than R22 equipment. Appropriate safe service and handling practices must be used. Only use gauge sets designed for use with R410A. Do not use standard R22 gauge sets. 3 INTRODUCTION PERSONAL INJURY OR DEATH HAZARDS SAFETY FIRST WARNING AVERTISSEMENT ADVERTENCIA Do not remove, disable or bypass this unit's safety devices. Doing so may cause fire, injuries, or death. Ne pas supprime, désactiver ou contourner cette l´unité des dispositifs de sécurité, faire vous risqueriez de provoquer le feu, les blessures ou la mort. No eliminar, desactivar o pasar por alto los dispositivos de seguridad de la unidad. Si lo hace podría producirse fuego, lesiones o muerte. ELECTRICAL HAZARDS: · Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenance, or service. · Make sure to follow proper lockout/tag out procedures. · Always work in the company of a qualified assistant if possible. · Capacitors, even when disconnected from the electrical power source, retain an electrical charge potential capable of causing electric shock or electrocution. · Handle, discharge, and test capacitors according to safe, established, standards, and approved procedures. · Extreme care, proper judgment, and safety procedures must be exercised if it becomes necessary to test or troubleshoot equipment with the power on to the unit. · Do not spray water on the air conditioning unit while the power is on. · Electrical component malfunction caused by water could result in electric shock or other electrically unsafe conditions when the power is restored and the unit is turned on, even after the exterior is dry. · Use air conditioner on a single dedicated circuit within the specified amperage rating. · Use on a properly grounded outlet only. · Do not cut or modify the power supply cord or remove the ground prong of the plug. · Never operate the unit on an extension cord. · Follow all safety precautions and use proper and adequate protective safety aids such as: gloves, goggles, clothing, properly insulated tools, and testing equipment etc. · Failure to follow proper safety procedures and/or these warnings can result in serious injury or death. 4 INTRODUCTION PERSONAL INJURY OR DEATH HAZARDS · REFRIGERATION SYSTEM REPAIR HAZARDS: · Use approved standard refrigerant recovering procedures and equipment to relieve high pressure before opening system for repair. · Do not allow liquid refrigerant to contact skin. Direct contact with liquid refrigerant can result in minor to moderate injury. · Be extremely careful when using an oxy-acetylene torch. Direct contact with the torch's flame or hot surfaces can cause serious burns. · Make certain to protect personal and surrounding property with fire proof materials and have a fire extinguisher at hand while using a torch. · Provide adequate ventilation to vent off toxic fumes, and work with a qualified assistant whenever possible. · Always use a pressure regulator when using dry nitrogen to test the sealed refrigeration system for leaks, flushing etc. · MECHANICAL HAZARDS: · Extreme care, proper judgment and all safety procedures must be followed when testing, troubleshooting, handling, or working around unit with moving and/or rotating parts. · Be careful when, handling and working around exposed edges and corners of the sleeve, chassis, and other unit components especially the sharp fins of the indoor and outdoor coils. · Use proper and adequate protective aids such as: gloves, clothing, safety glasses etc. · Failure to follow proper safety procedures and/or these warnings can result in serious injury or death. · PROPERTY DAMAGE HAZARDS · FIRE DAMAGE HAZARDS: · Read the Installation/Operation Manual for the air conditioning unit prior to operating. · Use air conditioner on a single dedicated circuit within the specified amperage rating. · Connect to a properly grounded outlet only. · Do not remove ground prong of plug. · Do not cut or modify the power supply cord. · Do not use extension cords with the unit. · Be extremely careful when using acetylene torch and protect surrounding property. · Failure to follow these instructions can result in fire and minor to serious property damage. · WATER DAMAGE HAZARDS: · Improper installation, maintenance or servicing of the air conditioner unit can result in water damage to personal items or property. · Insure that the unit has a sufficient pitch to the outside to allow water to drain from the unit. · Do not drill holes in the bottom of the drain pan or the underside of the unit. · Failure to follow these instructions can result in damage to the unit and/or minor to serious property damage. 5 INTRODUCTION This service manual is designed to be used in conjunction with the installation and operation manuals provided with each air conditioning system. This service manual was written to assist the professional service technician to quickly and accurately diagnose and repair malfunctions. Installation procedures are not given in this manual. They are given in the Installation/Operation manual which can be aquired on the Friedrich website. IMPORTANT: It will be necessary for you to accurately identify the unit you are servicing, so you can be certain of a proper diagnosis and repair. 6 SPECIFICATIONS Model Cooling Heating Volts Cooling Cooling Heating Heating Btu Btu Rated Amps Watts Amps Watts EER CEER Moisture RemovalPints/HR Refrigerant Refrigerant CFM Charge Sleeve Weight Net./ Ship lbs. FIXED CHASSIS, COOL ONLY (WINDOW INSTALLATION ONLY) CCF05A10A 5200 -- 115 4.3 459 -- -- 12.1 12.1 1.0 R410A 12.35 141 44/51 CCF06A10A 6000 -- 115 4.3 492 -- -- 12.1 12.1 0.9 R410A 13.76 141 44/51 CCF08A10A 8000 -- 115 5.8 661 -- -- 12.1 12.0 1.0 R410A 14.46 206 51/57 CCF10A10A 10000 -- 115 7.3 826 -- -- 12.1 12.0 1.2 R410A 19.4 282 64/73 CCF12A10A 12000 -- 115 8.6 992 -- -- 12.1 12.0 1.5 R410A 22.93 270 73/82 CHILL PREMIER SLIDE OUT CHASSIS, COOL ONLY CCW06B10A 6000 -- 115 4.3 492 -- -- 12.2 12.1 0.9 R410A 13.76 200 44/51 CCW08B10A 8000 -- 115 5.8 661 -- -- 12.1 12.0 1.0 R410A 14.46 250 44/61 CCW10B10A 10000 -- 115 7.3 826 -- -- 12.1 12.0 1.2 R410A 19.4 300 51/68 CCW12B10A 12000 -- 115 8.6 992 -- -- 12.1 12.0 1.5 R410A 22.93 330 64/86 CCW15B10A 15000 -- 115 11.0 1270 -- -- 11.9 11.8 2.0 R410A 28.22 400 73/93 CCW18B30A 18000 -- 230 7.1 1525 -- -- 11.9 11.8 2.7 R410A 29.98 520 106/136 CCW24B30A 24000 -- 230 10.2 2308 -- -- 10.4 10.3 2.7 R410A 37.03 590 117/144 CHILL PREMIER SLIDE OUT CHASSIS, HEAT & COOL CEW08B11A 8000 4200 115 6.3 670 -- -- 11.0 10.9 2.1 R410A 14.46 250 44/61 CEW12B33A 12000 10600 230 4.8 1060 -- -- 11.0 10.9 3.3 R410A 29.98 265 64/86 CEW18B33A 18000 10600 230 7.2 1600 -- -- 10.8 10.7 5.5 R410A 29.98 430 106/136 CEW24B33A 24000 10600 230 10.6 2340 -- -- 9.5 9.4 6.5 R410A 37.03 560 117/144 UNI-FIT® Cool Only UCT08A10A 8000 -- 115 6.9 755 -- -- 10.7 10.6 0.8 R410A 14.46 265 64 64/78 UCT10A10A 10000 -- 115 8.3 940 -- -- 10.7 10.6 1.25 R410A 19.05 247 74 74/86 UCT10A30A 10000 -- 230 4.5 940 -- -- 10.7 10.6 1.25 R410A 19.75 265 74 74/86 UCT12A10A 12000 -- 115 10.1 1130 -- -- 10.6 10.5 1.7 R410A 22.22 276 75 75/88 UCT12A30A 12000 -- 230 5.4 1130 -- -- 10.6 10.5 1.7 R410A 22.22 265 75 75/88 UCT14A30A 14000 -- 230 7.2 1490 -- -- 9.4 9.3 2.15 R410A 22.22 265 76 76/89 UNI-FIT® Cool with Electric Heat UET08A11A 8000 4200 115 7.2 810 12.5 1320 9.7 9.6 0.75 R410A 13.76 265 66 66/79 UET10A33A 10000 10600 230 4.9 1030 15 3500 9.7 9.6 1.2 R410A 17.99 276 75 75/87 UET12A33A 12000 10600 230 5.9 1230 15 3500 9.7 9.6 1.65 R410A 20.1 276 76 76/89 UET14A33A 14000 10600 230 7.2 1490 15 3500 9.4 9.3 2.15 R410A 22.22 265 77 77/90 Figure 201 (Refrigeration Systems Performance Data) 7 Model SPECIFICATIONS Height Inches Width Inches Depth Inches Minimum Extension Into Room Inches Minimum Extension Outside Inches 13 5/8 CCF05A10A, CCF06A10A, 18 5/8 15 5/8 -- -- CCF08A10A 13 3/8 18 5/8 17 5/8 -- -- CCF10A10A, CCF12A10A 15 1/8 19 7/8 21 3/4 -- -- CCW06B10A, CCW08B10A, CEW08B11A, CCW10B10A, 14 5/8 19 3/4 23 3/4 -- -- CCW12B10A, CEW12B33A, CCW15B10A, CCW18B30A, CEW18B33A 18 23 7/8 25 3/8 -- -- CCW06B10B, CCW08B10B 13 3/8 18 5/8 17 5/8 -- -- CCW24B30A, CEW24B33A 18 5/8 27 26 5/8 -- -- Window Width Inches Minimum* Maximum 26 36 26 36 26 36 26 36 26 36 26 36 26 36 Figure 202 (Chill Premier Installation) Sleeve Dimensions Height Width Depth Friedrich USC Sleeve 15 1/2" 25 7/8" 16 3/4" Amana 15 5/8" 26" 16 7/8" Carrier (51S Series) 16 7/8" 25 3/4" 18 5/8" Fedders/ Emerson/ Friedrich WSE 16 3/4" 27" 16 3/4" or 19 3/4" Emerson/ Fedders 15 3/4" 26 3/4" 15" GE/ Hotpoint 15 5/8" 26" 16 7/8" Whirlpool 16 1/2" 25 7/8" 17 1/8" or 23" White-Westinghouse/ Frigidaire/ Carrier (52F Series) 15 1/4" 25 1/2" 16", 17 1/2" or 22" Figure 203 Unifit ( Sleeve Dimensions) Installation Clearances Improper installation of the Air Condtioner can cause poor performance and premature wear of the unit. Ensure that the unit is installed with proper clearances as described below. Ensure no obstructions. or enclosures are within clearances limits to allow for proper airflow. Clearances Rear of Unit - Three (3) feet 8 SPECIFICATIONS Electrical Data WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. All electrical connections and wiring MUST be the National Electrical Code and all local codes which have jurisdiction. Failure to do so can result in personal injury or death. NOTICE FIRE HAZARD electically unsafe conditions which could cause moderate or serious property damage. Read, understand and follow the above warning. Model ALL CCF MODELS. CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A, CEW08B11A Chill® Premier CCW15B10A UNI-FIT® UCT08A10A, UCT10A10A, UCT12A10A Chill® Premier CCW18B30A, CCW24B30A UNI-FIT® UET10A33A, UET12A33A, UET14A33A Chill® Premier CCW18B30A, CCW24B30A Chill® Premier CEW12B33A, CEW18B33A, CEW24B33A UNI-FIT® UET10A33A, UET12A33A, UET14A33A Circuit Rating Breaker or T-D Fuse 125V-15A 250V - 15A 250V-20A Plug Face (NEMA#) 5-15P 6 - 15P 6-20P 6-20P Power Cord Length (ft.) 6 5.5 6 4.5 6 4 6 4.75 Wall Outlet Appearance Figure 204 (Circuit Breaker / Plug / Receptacle / Cord Rating) 9 Electrical Data SPECIFICATIONS WARNING Electrical Shock Hazard Make sure your electrical receptacle has the same configuration as your air conditioner's plug. If different, consult a Licensed Electrician. Do not use plug adapters. Do not use an extension cord. Do not remove ground prong.Always plug into a grounded 3 prong outlet. Failure to follow these instructions can result in death, fire, or electrical shock. Wire Size - Use ONLY wiring size recommended for single outlet branch circuit. Fuse/ Circuit Breaker - Use ONLY the correct HACR type and size fuse/circuit breaker. Read electrical ratings on unit's rating plate. Proper circuit protection is the responsibiity of the homeowner. Grounding - Unit MUST be grounded from branch circuit through service cord to unit, or through separate ground wire provided on permanently connected units. Be sure that branch circuit or general purpose outlet is grounded. Receptacle - The field supplied outlet must match plug on service cord and be within reach of service cord. Do NOT alter the service cord or plug. Do NOT use an extension cord. Refer to the table above for proper receptacle and fuse type. Make sure the wiring is adequate for your unit. If you have fuses, they should be of the time delay type. Before you install or relocate this unit, be sure that the amperage rating of the circuit breaker or time delay fuse does not exceed the amp rating listed in Table 206. DO NOT use an extension cord. The cord provided will carry the proper amount of electrical power to the unit; an extension cord may not. Make sure that the receptacle is compatible with the air conditioner cord plug provided. Proper grounding must be maintained at all times. Two prong receptacles must be replaced with a grounded receptacle by a certified electrician. The grounded receptacle should meet all national and local codes and ordinances. You must use the three prong plug furnished with the air conditioner. Under no circumstances should you remove the ground prong from the plug. 10 Product Dimensions SPECIFICATIONS A C B Model Chill® Premier CCF05A10A, CCF06A10A CCF08A10A CCF10A10A, CCF12A10A CCW06B10A, CCW08B10A, CEW08B11A, CCW10B10A, CCW12B10A, CEW12B33A, CCW06B10B, CCW08B10B CCW15B10A, CCW18B30A, CEW18B33A CCW24B30A, CEW24B33A UNI-FIT® All Models A "(inches) 13 3/8 13 3/8 15 1/8 14 5/8 13 3/8 18 18 5/8 24 7/32 B "(inches) 18 5/8 18 5/8 19 7/8 19 3/4 18 5/8 23 7/8 27 14 17/32 C "(inches) 15 5/8 17 5/8 21 3/4 23 3/4 17 5/8 25 3/8 26 5/8 20 9/32 Figure 205 11 Remote Control OPERATION 1. Power: Turn the air conditioner on and off. This button will clear the TIMER setting. 2. MODE: Press the button to select the mode of operation, AUTO, COOL, DRY, FAN ONLY, HEAT. Note: The HEAT mode is only for some heating models. If you do not need it, press the MODE button for more than 5 seconds to delete the HEAT function, and the COOL mode will be selected automatically. Press the MODE again for more than 5 seconds to add the HEAT function, and the HEAT mode will be selected automatically. 3. + And - : Use these buttons to increase or decrease the setting Temperature or Timer. Setting temperature range: 61 ~88°F or 16 ~31°C . Note: After setting temperature with remote using th + and - buttons, both the remote display and the unit display will automatically turn off after a short time. This does not affect the unit operation. 1 2 4. TURBO: When the remote is ON, press the button to activate the TURBO function, under AUTO/COOL/FAN ONLY mode. Press again to cancel the TURBO 3 3 function, and the fan speed will change to pre-setting before. Note: °F and °Cchange: After inserting the batteries, in the off state within 3 minutes, press the TURBO button for more than 5 seconds to switch the Fahrenheit 9 4 (°F) or Celsius (°C) degree display. 5. DISPLAY: When the unit is ON, press the button, to switch off/on all lights or 8 5 LED display. And this function will be canceled when changing mode. 6. TIMER: Use the button to set the TIMER, or cancel the TIMER. 7 6 TIMER OFF: When the unit is ON, the timed OFF is programmed by pressing TIMER button, the remote will display 6 hours pre-setting at first. Set the rest time by pressing the button or until the needed rest time display, then press TIMER button again to confirm. TIMER ON: When the unit is OFF, the timed ON is programmed by pressing TIMER button, the remote will display 6 hours pre-setting at first. Set the rest time by pressing the button or until the needed rest time display, then press TIMER button again to confirm. Later, the remote screen will keep display [TIMER] icon. Note: When TIMER ON, it cannot select Sleep mode, but can pre-set Mode, temperature, fan speed, ECO. 7. SLEEP: Press the SLEEP button, all of the display lights will turn off after a while, but the Sleep light is always on. In SLEEP mode, the air conditioner will automatically adjust the temperature and fan speed to make the room more comfortable during the night. The set temperature will automatically raise every 30-60 minutes and at most change six times until the set temperature is 81 or 82°F. This function can be selected when COOL or HEAT mode. 8. FAN SPEED: Press the FAN SPEED button to choose the fan speed options. You can choose Hi, Med, Lo or Auto speed in COOL or HEAT mode and choose Hi, Med, Lo in FAN mode. When DRY mode, it is only Low fan speed. 9. MONEY SAVER: When the unit is in COOL mode, press the button to MONEY SAVER function. In MONEY SAVER mode, the unit will turn off once the room is cooled to the user set temperature. The unit will turn back on when the room temperature rises above the user set temperature. Before the compressor starts, the fan motor will run for 20 sec., then it will stop for 10 min., and will repeat to provide a much more comfortable feeling and save energy. Battery size: AAA Note: Do not mix old and new batteries or different types of AAA batteries. Figure 301 (Remote Control Operation) 12 Control Panel OPERATION USING YOUR AIR CONDITIONER Electronic Control Panel & Remote Control NOTE: This display always shows the room temperature in Fan Mode except when setting the Timer. For Cooling model I '? > TEMP/HR. + 2 :::1 :;:·1 l '" MONEY MODE 0 TIM R : 3 98 76 54 For Heating model 1 I TEMP/HR. + 2 > '? '" MONEY MODE 0 3 :::1 : TIM R ;:·1 l: 98 76 54 Air Conditioner Controls Normal Operating Sounds · You may hear a pinging noise caused by water hitting the condenser on rainy days, or when the humidity is high. This design feature helps re move moisture and improve efficiency. · You may hear the thermostat click when the com pressor cycles on and off. · Water will collect in the base pan during rain or days of high humidity. The water may overflow and drip from the outside part of the unit. · The fan may run even when the compressor is not on. 1. Digital Display: Without timer setting, the set temperature will be displayed. Time will be displayed under the timer setting. 2. + and - Button: Use these buttons on the control panel and remote to increase or decrease the Set Temperature or Timer. Temperature range: 61"F~88"F or 16'C~31'C. @ 3. Button: Turn the air conditioner on and off. 4. Mode Button: Press the mode button to cycle through the various modes: Cool, Dry, Fan and Auto, or Heat. Cool Mode: The cooling function allows the air conditioner to cool the room and at the same time reduces air humidity. Press the MODE button to activate the cooling function. To optimize the function of the air conditioner, adjust the temperature and the speed by pressing the button indicated. Dry Mode: This function reduces the humidity of the air to make the room more comfortable. Press MODE button to set the DRY mode. An automatic function of alternating cooling cycles and air fan is activated. Fan Mode: The conditioner works in only ventilation. Press MODE button to set the FAN mode. With pressing the FAN SPEED button the speed changes in the following sequence: Hi, Med and Lo in FAN mode. Auto Mode: In AUTO mode the unit automatically chooses the fan speed and the mode of operation (COOL,HEAT,DRY or FAN). In this mode the temperature is set automatically according to the room temperature (tested by the temperature sensor which is incorporated in the indoor unit.). Heat Mode: The heating function allows the air conditioner to heat the room. Press the MODE button to activate the heating function. To optimize the function of the air conditioner, adjust the temperature and the speed by pressing the button indicated. 5. Timer Button: Use these buttons on the control panel and remote to set the Timer. Timer Off: The timed stop is programmed by pressing TIMER button. Set the rest time by pressing the button "+" or "-" until the rest time displayed is to your liking then press the TIMER button again. Timer On: When the unit is off, press TIMER button at the first time, set the temperature with pressing the button "+" or "-" . Press TIMER button at the second time, set the rest time with pressing the button "+" or "-" . Press TIMER button at the third time, confirm the setting, then the rest time to next automatic switching-on could be read on the display of the machine. Note: It can be set to automatically turn off or on in 0.5-24 hours. Each press of the "+" "-" buttons will increase or decrease the timer. The Timer can be set in 0.5 hours increment below 10 hours and 1 hour increment for 10 hours or above. The SET light will turn on while setting. To cancel the set function, press the TIMER button again. 13 Control Panel OPERATION mode and or HEAT 14 Sequence of Operation Main function NOTES: RT------Room Temperature. IPT------Indoor Pipe (Coil) Temperature. ST------indoor Set Temperature. OPT---Outdoor Pipe (Coil) Temperature. CRT---Compensated Room Temperature OPERATION 1. Cooling mode In the cooling mode, COOL indicator is ON, the set temperature and fan speed could be changed or adjusted. a. When RT-ST 33.8°F the compressor operates if there is not any protection or failure happened. b. When RT-ST< 30.2°F the compressor stops, and fan motor keeps operation continuous. c. When 30.2°F RT-ST<33.8°F the compressor keeps former status. 1.1 Indoor fan motor control 1.1.1 Indoor fan motor could be controlled by Auto, Low, Med and High speed circularly . 1.1.2 Indoor fan motor Auto control as below: a) In cooling mode T=RT-ST b) While T<32°F, operates in low speed; c) If T= 35.6°F, in medium speed d )If T39.2°F , in high speed e) If 35.6°F < T < 39.2°F , The fan motor runs at original speed while it was set in High or Med mode. If original at Low speed, it will change to Med speed automatically. f) If 32°F T < 35.6°F, , The fan motor operates at original speed while it was set in Low or Med mode. If original at High speed, it will change to Med automatically. g) When fan speed changes due to the temperature variation, it could be changed only by sequence as High, Med to Low speed or Low, Med to High speed, and each status will keep at least 2 minutes. temperature drop 39.2°F high speed wind 35.6° F middle speed wind 32 °F low speed wind temperan1Ie 1ise 39.2°F 35.6° F 15 Sequence of Operation OPERATION temperature drop temperan1Ie 1ise 39.2°F high speed wind 35.6° F middle speed wind 32 °F low speed wind 39.2°F 35.6° F Auto fan speed in cooling mode 2. Dry mode While selected to Dry mode, AC works at set temperature to 44.6°F for 3 minutes. After that the set temperature change to be RT 28.4°F, the compressor works as cooling mode, and indoor fan motor operates at low speed. The fan speed can not be changed while in dry mode, but the air direction can be adjusted. 3. I FEEL Mode 3.1 The operation mode and initial ST are generated by the Initial RT, and the operation mode is enabled once unless AC is switched off and powered on again. While I FEEL is changed from other mode , the AC will operate based on the RT temperature judgement. 3.2 PCB with Auto Restart Function, while power on again, a). With Auto Restart Function activated, AC runs according to the temperature judgement. b). If without Auto Restart Function or the function is shut off, AC works on stand by. Operation MODE Cooling Dry Initial RT RT 78.8ºF 78.8ºF RT 35.6°F Initial ST 73.4ºF RT- 28.4°F Heating for Heat Pump or Fan for Cooling Only. RT 35.6°F 73.4ºF When AC works in Dry mode after judgement, the display temperature ranges from 3.2°F to 87.8°F, and the set temperature ranges from 41°F to 87.8°F. When AC works in Fan mode, the set temperature is fixed to 73.4°F, and displays room temperature. In I FEEL mode (I FEEL cooling or heating), and the PCB receives instructions of temperature adjustment as increasing or decreasing from remote control, the unit sets ST as the current room temperature±1°F. ( in heating mode, the RT need to be compensated), I FEEL temperature adjusts : ±3.6°F and buzzer responds but controller takes no action. The set temperature range is from: 60.8°F -87.8°F. Only works on Cooling or Heating of I FEEL mode, the unit has above temperature control process. In I FEEL Dry or Fan mode, the buzzer responds, but does not have control of any other operation. 16 OPERATION Sequence of Operation 4. Heating mode (for Cooling & Heating pump) When in heating operation mode, the set temperature, fan speed and air direction can be adjusted, compressor does not operate, but electrical heater works, and indoor fan motor starts up 10s later. a ST-RT 33.8°F electrical heater operates b ST-RT < 30.2°F electrical heater stops. c 30.2°F ST-RT < 33.8° electrical heater keeps the original works status . Indoor fan motor control 4.1 Indoor fan motor could control by Auto, Low, Med or High speed circularly. 4.2 Indoor fan motor Auto works as follow: a) In heating mode: T=ST-CRT b) T 32°F, running in low speed c) T=35.6°F, in medium speed d) 39.2°F,in high speed . e) 35.6°F < T < 39.2°F , the fan speed keeps in medium or high speed as it's originally preset, but if the fan was originally in low speed, it will change to medium. f) 32°F T < 35.6°F , the fan speed keeps in low or medium speed as it's originally preset, if fan in high speed, it will change to medium speed. g) When fan speed changes due to the temperature variation , it could be changed only by sequence as High, Med to Low speed or Low, Med to High speed , and each status keeps at least 2 minutes. temperature drop temperan1Ie 1ise 39.2°F high speed wind 35.6° F middle speed wind 32 °F low speed wind 39.2°F 35.6° F 5. Fan mode In FAN mode, the corresponding indicator is ON, fan motor runs according to the set speed (default High speed for the first time), compressor doesn't work, Buzzer and PCB do not respond while pressing the UP/DOWN button on remote controller, the fan motor is adjustable in high, medium or low speed, but no auto wind, 88 digital display shows environment temperature. 6. Sleep mode 6.1 In SLEEP mode, the indoor fan motor runs at low speed, except that the power source and sleep LED is ON, the running LED and others light are OFF, the condition of timer LED is according to the preset, and all the LEDs will be OFF after 30 seconds. 6.2 Temperature control Processing SLEEP while in Cooling or Heating mode, unit runs according to the sleeping operation. Item The controlled set temperature. Note:unit--Time: minute Fan speed initial set temp.(F) 82 80 78 77 75 73 71 70 set speed The 1st change The 2nd change The 3rd change The 4th change The 5th change The 6th change runing time ST(F) runing time ST(F) runing time ST(F) runing time ST(F) runing time ST(F) runing time ST(F) 60 no change 60 no change 60 no change 60 no change 60 no change 60 no change 60 82 60 no change 60 no change 60 no change 60 no change 60 no change 50 80 60 82 60 no change 60 no change 60 no change 60 no change 40 78 50 80 60 no change 60 no change 60 no change 60 no change 30 77 40 78 50 80 60 no change 60 no change 60 no change 30 75 30 77 40 78 50 80 60 no change 60 no change 30 73 30 75 30 77 40 78 50 80 60 no change 03 4 30 58 0 5 75 05 91 04 10 9 0 5 80 set speed low speed low-low speed UP/DOWN swing ON/OFF keep original keep angle for cold air prevention 17 OPERATION Sequence of Operation a) The indoor fan runs at the set speed when processing sleep mode, after the 1st change, unit runs at low speed, and after the 2nd change, unit runs at low-low speed ( if AC without low-low speed, it runs at low speed instead). 10 hours later AC quits from sleep mode and runs at former set fan speed . b) In SLEEP mode, the vane works according to the preset, after the first change, vane blade works at cold air prevention angle. 10 hours later AC quits from sleep and works as the former preset. c) The set fan speed refers to the preset value before processing SLEEP mode. If the unit just on stand by before sleep operation, the set value to be according to low speed . If AC preset in super speed, the set value will change to high speed, while in Auto wind, it will change to low speed. B. Sleep mode on Heating operation: table 2 Item initial set The 1st change temp.(F) runing time ST(F) The 2nd change runing time ST(F) 82 60 12 9 0 6 78 The controlled 80 60 78 60 77 set temperature. Note:unit--- 78 60 77 60 75 Time: minute 77 60 75 60 no change 75 60 no change 60 no change The 3rd change The 4th change runing time ST(F) runing time ST(F) 06 9 3 60 60 75 60 no change no change 60 no change 60 no change 60 no change 60 no change 60 no change 60 no change The 5th change runing time ST(F) 60 no change 60 no change 60 no change 60 no change 60 no change The 6th change runing time ST(F) 60 no change 60 no change 60 no change 60 no change 60 no change Fan speed set speed set speed only High speed change to Med speed, otherwise keep the set fan speed UP/DOWN swing ON/OFF keep original 1) The indoor fan runs at the set speed when processing in sleep mode, after the first change, unit changes to medium speed if the preset is in high operation, and the medium and low speed preset will keep the original even after the first change. 10 hours later AC quits from sleep mode and runs at former set fan speed 2) Processing SLEEP mode, the vane works according to the preset, 10 hours later AC quits from sleep and works as the former preset. 3) The set fan speed refers to the preset value before processing SLEEP mode. If the unit just on stand by before sleep operation, the set value to be according to low speed. if AC preset in super speed, the set value will change to high speed, while in Auto wind, it change to low speed. Sleep process control 1) If the set temperature is changed during the period of sleep mode, it is also executed as the initial sleep set, and the change time is reset to 0, the temperature change will be restarted, but the 10 hours running time will not be reset as 0, it will accumulate continuously. 2) The fan speed can not be changed during sleep mode. 3) During the sleep period in cooling mode, the new set will be executed if the vane work status is changed, the anticold angle will not be executed. 4) During the sleep period in heating mode, the wind speed and vane swinging for cold air prevention function is selected first. The sleep instruction in Cooling or Heating of I FEEL mode 1) The current set temperature is set as initial value if sleep mode has not been set before processing sleep mode. 2) If the set temperature is changed, the change times is reset to 0, the new set temperature will be executed, 10 hours timing will be continued. 3) There is other operation during sleep mode, e.g. vane operation, AC keeps operation continuously with the initial value no exchanged. 4) The sleep mode category is changed during sleep operation, the initial set temperature in cooling or heating of I FEEL mode will be set as initial running value if no temperature adjustment; or the temperature after increased or decreased will be set as initial running value after temperature adjustment; and the change times is reset to 0, 10 hours timing accumulation will be restarted. 5) The unit works according to the new set temperature when operating remote controller or other controller to quit sleep mode. 7. Auto Restart Function (Optional) . 7.1 PCB with auto restart function will keep the operation parameters in EEPROM even with power off. And the unit can restore operation as the former status automatically while power is on. 7.2 The status parameters include the set mode, fan speed, set temperature and the vane blade position when unit is off (the swinging status will be remembered when the vane was set as swinging) 7.3 Pressing sleep button 10 times within 8 seconds during running status, the Auto Restart Function could be activated or turned off; The buzzer sounds 3 times BIBI when activated and 4 times BIBI when function is turned off (operate with remote controller). 8. ECO function 8.1 The adjustable temperature: 16°C-31°C or 61°F-88°F. 8.2 The action temperature and running of compressor is the same as cooling mode. 8.3 The fan speed setting and other assistant function same as cooling mode. 18 OPERATION Sequence of Operation 8.4 The indoor fan motor works as below while RT meets the set temperature to stop compressor: a) The indoor fan motor runs for 1 min according to the set speed continuously, and then stops. b) The indoor fan keeps the stopping status in the following 10 min if RT meets the requirement of compressor stopping work. c) After 10 min, the indoor fan motor runs for 20 seconds and lets the indoor air flow through the evaporator. d) The indoor fan works as step b) and c) circularly. e) During above process, if RT increase or ST decrease, also RT meet the requirement of compressor need to work, the unit exits above b), c) & d) circulation----indoor fan motor operation immediately at set speed, and compressor also starts up while three-min protection is met. f) If the compressor working condition is not met after switching on the unit, the indoor fan runs at set speed for 1 min, then runs as step b) and c) circularly; If the compressor working condition is met after switching on the unit, the indoor fan runs at set speed g) In above circulation, the 3-min protection for compressor always function. 9. Filter cleaning function 1. The LED for air FILTER will light (ON) when the indoor fan motor work has accumulated 500 hours. 2. Pressing the FILTER button means cleaning is finished, the accumulation hours are reset to 0and start timing again, the FILTER indicator OFF. 3. 500 accumulation hours could be reset to 0 by pressing the filter cleaning button only. 4. There is no effect on the AC operation even when the filter indicator is ON. Assistance function 1. Display and Key button Display: default indicates set temperature (ST). The key buttons include POWER (ON/OFF), FAN, MODE, UP, DOWN, TIMER, SLEEP, ECO, FILTER cleaning and HEALTH, the buzzer BIBI response for each valid button pressing. The detailed instructions are below: POWER ON/OFF button When switched on, the indicator displays current set value and the running status can be adjusted by pressing buttons; there is no display when turned off, press FAN, UP, DOWN and MODE button is invalid; In timer mode, the timer indicator ON and digital LED displays the remained time, no other indicator, FAN and MODE button invalid. Pressing ON/OFF button may cancel the timer function. (Note: The Auto Restart Function default activated after production in the factory.) FAN speed button Pressing the FAN speed button causes switchover as: Auto speed High speed Med speed Low speed MODE button Cooling Only: Cooling -Dry - Fan - Auto. Cooling & Heating pump : Cooling - Dry - Fan - Heat - Auto. UP / DOWN button It is used for temperature preset and timer adjustment. When pressing the UP or DOWN button, buzzer response, and the digital display the set temperature or the set time. In the running status, press SLEEP button 6 times within 8 seconds will be ON or OFF the room temperature display, the buzzer shortly BIBI twice. (by remote controller) TIMER button When unit is working (without time set), press TIMER button to set the AC time to shut down, the timer indicator ON. When unit is OFF, press TIMER button to set the time of AC power on, the timer indicator ON The timer can be set from 0.5, 1.0, 1.5, 2.0, ......10, 11, 12...... to 24 hours, it could circulate by dual direction: when showing 0.5, pressing DOWN button, the time changes to 24, vice versa, when showing 24, pressing UP button, the time changes to 0.5. When 88 digital display timer, press UP/DOWN to adjust the timing time, the number flashes and 10s later, the digital recovery to display the set temperature. In order to regulate timer quickly in timing mode, pressing the UP/DOWN button for 2 seconds to trigger continuous adjustment with the frequency 5Hz. FILTER button When filter light is ON, pressing this button, the light will be OFF. It will be meaningless to press this button while the light is OFF. HEALTH button Pressing this button to turn on anion function, if pressing once more time to shut off anion. 2 BUZZER function 19 OPERATION Sequence of Operation Power on controller: Buzzer buzzing once for 0.3s. Power off unit: Buzzer buzzing once. Pressing button and\or receiving signal: Buzzer BIBI shortly once. Malfunction: buzzer BIBI shortly 3 times Protection / Failure code 1 Anti-frozen protection for indoor evaporator: If IPT32°F for continuous 3min, compressor shut off, fan motor keeps former operation; 3min later, if IPT50°F, compressor start up operation and fan motor keeps the former running status. 2 SENSOR error protection When sensor short circuit or broken, Room Temperature failure shows E1, and Coil Temperature failure shows E2. When E1 or E2 happened, compressor stops and indoor fan motor operates at the set speed. When AC on STANDBY, there is no malfunction inspection. The NTC sensor resistance: 5k/ 77°F 3 Compressor protection If unit is on STANDBY before power off, there is no 3-min protection while switch on, otherwise the unit always has 3-min protection. 4 SELF-DIAGNOSIS function Press the ON/OFF button first, and then switching on unit. AC works and checks as below accordingly: Buzzer BIBI 2 times, 88 Digital fully lights, Electric heating (for cooling & heating) , Compressor , High fan speed ,Medium speed ,Low speed , Health , WIFI LED, indicator of Heat/Cool /High speed/Dry / Medium speed / Low speed/Auto fan/ Timing / Sleep/ Filter cleaning/ ECO/Health, Room temperature , Indoor coil Temperature , EEPROM calibration etc. After self-diagnosis, unit to STANDBY (Note: unit with auto restart function will operate according to it's former status) 20 OPERATION Refrigeration Sequence Of Operation A good understanding of the basic operation of the refrigeration system is essential for the service technician. Without this understanding, accurate troubleshooting of refrigeration system problems will be more difficult and time consuming, if not (in some cases) entirely impossible. The refrigeration system uses four basic principles (laws) in its operation they are as follows: 1. "Heat always flows from a warmer body to a cooler body." 2. "Heat must be added to or removed from a substance before a change in state can occur" 3. "Flow is always from a higher pressure area to a lower pressure area." 4. "The temperature at which a liquid or gas changes state is dependent upon the pressure." The refrigeration cycle begins at the compressor. Starting the compressor creates a low pressure in the suction line which draws refrigerant gas (vapor) into the compressor. The compressor then "compresses" this refrigerant vapor, raising its pressure and its (heat intensity) temperature. The refrigerant leaves the compressor through the discharge Line as a hot High pressure gas (vapor). The refrigerant enters the condenser coil where it gives up some of its heat. The condenser fan moving air across the coil's finned surface facilitates the transfer of heat from the refrigerant to the relatively cooler outdoor air. When a sufficient quantity of heat has been removed from the refrigerant gas (vapor), the refrigerant will "condense" (i.e. change to a liquid). Once the refrigerant has been condensed (changed) to a liquid it is cooled even further by the air that continues to flow across the condenser coil. The design determines at exactly what point (in the condenser) the change of state (i.e. gas to a liquid) takes place. In all cases, however, the refrigerant must be totally condensed (changed) to a Liquid before leaving the condenser coil. The refrigerant leaves the condenser Coil through the liquid line as a warm high pressure liquid. It next will pass through the refrigerant drier (if equipped). It is the function of the drier to trap any moisture present in the system, contaminants, and large particulate matter. The liquid refrigerant next enters the metering device. The metering device is a capillary tube. The purpose of the metering device is to "meter" (i.e. control or measure) the quantity of refrigerant entering the evaporator coil. In the case of the capillary tube this is accomplished (by design) through size (and length) of device, and the pressure difference present across the device. Since the evaporator coil is under a lower pressure (due to the suction created by the compressor) than the liquid line, the liquid refrigerant leaves the metering device entering the evaporator coil. As it enters the evaporator coil, the larger area and lower pressure allows the refrigerant to expand and lower its temperature (heat intensity). This expansion is often referred to as "boiling" or atomizing. Since the unit's blower is moving indoor air across the finned surface of the evaporator coil, the expanding refrigerant absorbs some of that heat. This results in a lowering of the indoor air temperature, or cooling. The expansion and absorbing of heat cause the liquid refrigerant to evaporate (i.e. change to a gas). Once the refrigerant has been evaporated (changed to a gas), it is heated even further by the air that continues to flow across the evaporator coil. Suction Line Discharge Line Evaporator Coil Condenser Coil Metering Compressor Device Refrigerant Drier Liquid Refrigerant Line Strainer The particular system design determines at exactly what point (in the evaporator) the change of state (i.e. liquid to a gas) takes place. In all cases, however, the refrigerant must be totally evaporated (changed) to a gas before leaving the evaporator coil. The low pressure (suction) created by the compressor causes the refrigerant to leave the evaporator through the suction line as a cool low pressure vapor. The refrigerant then returns to the compressor, where the cycle is repeated. Figure 341 (Refrigeration Sequence Of Operation) 21 R-410A SEALED SYSTEM REPAIR WARNING Refrigeration system under high pressure O service this equipment. R410A systems operate at higher pressures than R22 equipment. Appropriate safe service and handling practicces must be used. Only use gauge sets designed for use with R410A. Do not use standard R22 gauge sets. The following is a list of important considerations when working with R-410A equipment 1. R-410A pressure is approximately 60% higher than R-22 pressure. 2. R-410A cylinders must not be allowed to exceed 125 F, they may leak or rupture. 3. R-410A must never be pressurized with a mixture of air, it may become flammable. 4. Servicing equipment and components must be specifically designed for use with R-410A and dedicated to prevent contamination. 5. Manifold sets must be equipped with gauges capable of reading 750 psig (high side) and 200 psig (low side), with a 500-psig low-side retard. 6. Gauge hoses must have a minimum 750-psig service pressure rating 7. Recovery cylinders must have a minimum service pressure rating of 400 psig, (DOT 4BA400 and DOT BW400 approved cylinders). 8. POE (Polyol-Ester) lubricants must be used with R-410A equipment. 9. To prevent moisture absorption and lubricant contamination, do not leave the refrigeration system open to the atmosphere longer than 1 hour. 10. Weigh-in the refrigerant charge into the high side of the system. 11. Introduce liquid refrigerant charge into the high side of the system. 12. For low side pressure charging of R-410A, use a charging adaptor. 13. Use Friedrich approved R-410A filter dryers only. IMPORTANT SEALED SYSTEM REPAIRS TO COOL-ONLY MODELS REQUIRE THE INSTALLATION OF A LIQUID LINE DRIER. EQUIPMENT REQUIRED: 1. Voltmeter 2. Ammeter 3. Ohmmeter 4. E.P.A. Approved Refrigerant Recovery System 5. Vacuum Pump (capable of 200 microns or less vacuum.) 6. Acetylene Welder 7. Electronic Halogen Leak Detector capable of detecting HFC (Hydrofluorocarbon) refrigerants. 8. Accurate refrigerant charge measuring device such as: a. Balance Scales - 1/2 oz. accuracy b. Charging Board - 1/2 oz. accuracy 9. High Pressure Gauge - (0 to 750 lbs.) 10. Low Pressure Gauge - (-30 to 200 lbs.) 11. Vacuum Gauge - (0 - 1000 microns) 12. Facilities for flowing nitrogen through refrigeration tubing during all brazing processes. EQUIPMENT MUST BE CAPABLE OF: 1. Recovering refrigerant to EPA required levels. 2. Evacuation from both the high side and low side of the system simultaneously. 3. Introducing refrigerant charge into high side of the system. 4. Accurately weighing the refrigerant charge introduced into the system. 22 R-410A SEALED SYSTEM REPAIRS WARNING RISK OF ELECTRIC SHOCK Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service. Failure to do so could result in electric shock, serious injury or death. WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. Refrigerant Charging NOTE: Because the refrigerant system is a sealed system, service process tubes will have to be installed. First install a line tap and remove refrigerant from system. Make necessary sealed system repairs and vacuum system. Crimp process tube line and solder end shut. Do not leave a service valve in the sealed system. Proper refrigerant charge is essential to proper unit operation. Operating a unit with an improper refrigerant charge will result in reduced performance (capacity) and/or efficiency. Accordingly, the use of proper charging methods during servicing will insure that the unit is functioning as designed and that its compressor will not be damaged. Too much refrigerant (overcharge) in the system is just as bad (if not worse) than not enough refrigerant (undercharge). They both can be the source of certain compressor failures if they remain uncorrected for any period of time. Quite often, other problems (such as low air flow across evaporator, etc.) are misdiagnosed as refrigerant charge problems. The refrigerant circuit diagnosis chart will assist you in properly diagnosing these systems. An overcharged unit will at times return liquid refrigerant (slugging) back to the suction side of the compressor eventually causing a mechanical failure within the compressor. This mechanical failure can manifest itself as valve failure, bearing failure, and/or other mechanical failure. The specific type of failure will be influenced by the amount of liquid being returned, and the length of time the slugging continues. Not enough refrigerant (undercharge) on the other hand, will cause the temperature of the suction gas to increase to the point where it does not provide sufficient cooling for the compressor motor. When this occurs, the motor winding temperature will increase causing the motor to overheat and possibly cycle open the compressor overload protector. Continued overheating of the motor windings and/or cycling of the overload will eventually lead to compressor motor or overload failure. 23 R-410A SEALED SYSTEM REPAIRS WARNING RISK OF ELECTRIC SHOCK Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service. Failure to do so could result in electric shock, serious injury or death. Undercharged Refrigerant Systems An undercharged system will result in poor performance (low pressures, etc.) in both the heating and cooling cycle. Whenever you service a unit with an undercharge of refrigerant, always suspect a leak. The leak must be repaired before charging the unit. To check for an undercharged system, turn the unit on, allow the compressor to run long enough to establish working pressures in the system (15 to 20 minutes). WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. During the cooling cycle you can listen carefully at the exit of the metering device into the evaporator; an intermittent hissing and gurgling sound indicates a low refrigerant charge. Intermittent frosting and thawing of the evaporator is another indication of a low charge, however, frosting and thawing can also be caused by insufficient air over the evaporator. Checks for an undercharged system can be made at the compressor. If the compressor seems quieter than normal, it is an indication of a low refrigerant charge. A check of the amperage drawn by the compressor motor should show a lower reading. (Check the Unit Specification.) After the unit has run 10 to 15 minutes, check the gauge pressures. Gauges connected to system with an undercharge will have low head pressures and substantially low suction pressures. Figure 601 (Undercharged System) 24 R-410A SEALED SYSTEM REPAIRS WARNING RISK OF ELECTRIC SHOCK Unplug and/or disconnect all electrical power to the unit before performing inspections, maintenances or service. Failure to do so could result in electric shock, serious injury or death. Overcharged Refrigerant Systems Compressor amps will be near normal or higher. Noncondensables can also cause these symptoms. To confirm, remove some of the charge, if conditions improve, system may be overcharged. If conditions don't improve, Noncondensables are indicated. Whenever an overcharged system is indicated, always make sure that the problem is not caused by air flow problems. Improper air flow over the evaporator coil may indicate some of the same symptoms as an over charged system. WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. An overcharge can cause the compressor to fail, since it would be "slugged" with liquid refrigerant. The charge for any system is critical. When the compressor is noisy, suspect an overcharge, when you are sure that the air quantity over the evaporator coil is correct. Icing of the evaporator will not be encountered because the refrigerant will boil later if at all. Gauges connected to system will usually have higher head pressure (depending upon amount of over charge). Suction pressure should be slightly higher. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. Figure 602 (Overcharged System) 25 R-410A SEALED SYSTEM REPAIRS Restricted Refrigerant System Troubleshooting a restricted refrigerant system can be difficult. The following procedures are the more common problems and solutions to these problems. There are two types of refrigerant restrictions: Partial restrictions and complete restrictions. A partial restriction allows some of the refrigerant to circulate through the system. With a complete restriction there is no circulation of refrigerant in the system. Restricted refrigerant systems display the same symptoms as a "low-charge condition." When the unit is shut off, the gauges may equalize very slowly. Gauges connected to a completely restricted system will run in a deep vacuum. When the unit is shut off, the gauges will not equalize at all. A quick check for either condition begins at the evaporator. With a partial restriction, there may be gurgling sounds at the metering device entrance to the evaporator. The evaporator in a partial restriction could be partially frosted or have an ice ball close to the entrance of the metering device. Frost may continue on the suction line back to the compressor. Often a partial restriction of any type can be found by feel, as there is a temperature difference from one side of the restriction to the other. With a complete restriction, there will be no sound at the metering device entrance. An amperage check of the compressor with a partial restriction may show normal current when compared to the unit specifi cation. With a complete restriction the current drawn may be considerably less than normal, as the compressor is running in a deep vacuum (no load.) Much of the area of the condenser will be relatively cool since most or all of the liquid refrigerant will be stored there. Figure 603 (Restricted System) 26 R-410A SEALED SYSTEM REPAIRS Sealed System Method of Charging/ Repairs WARNING BURN HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with a torch. Failure to follow these procedures could result in moderate or serious injury. CAUTION FREEZE HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with liquid refrigerant. Failure to follow these procedures could result in minor to moderate injury. The acceptable method for charging the sealed system is the Weighed in Charge Method. The weighed in charge method is applicable to all units. It is the preferred method to use, as it is the most accurate. The weighed in method should always be used whenever a charge is removed from a unit such as for a leak repair, compressor replacement, or when there is no refrigerant charge left in the unit. To charge by this method, requires the following steps: 1. Install a piercing valve to remove refrigerant from the sealed system. (Piercing valve must be removed from the system before recharging.) 2. Recover Refrigerant in accordance with EPA regulations. 3. Install a process tube to sealed system. 4. Make necessary repairs to system. 5. Evacuate system to 200 microns or less. 6. Weigh in refrigerant with the property quantity of R-410A refrigerant. 7. Start unit, and verify performance. 8. Crimp the process tube and solder the end shut. 27 COMPONENT TESTING Hermetic Components Check WARNING BURN HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with a torch. Failure to follow these procedures could result in moderate or serious injury. WARNING CUT/SEVER HAZARD Be careful with the sharp edges and corners. Wear protective clothing and gloves, etc. Failure to do so could result in serious injury. Metering Device - Capillary Tube Systems All units are equipped with capillary tube metering devices. Checking for restricted capillary tubes. 1. Connect pressure gauges to unit. 2. Start the unit in the cooling mode. If after a few minutes of operation the pressures are normal, the check valve and the cooling capillary are not restricted. 3. Switch the unit to the heating mode and observe the gauge readings after a few minutes running time. If the system pressure is lower than normal, the heating capillary is restricted. 4. If the operating pressures are lower than normal in both the heating and cooling mode, the cooling capillary is restricted. Check Valve A unique two-way check valve is used on the reverse cycle heat pumps. It is pressure operated and used to direct the flow of refrigerant through a single filter drier and to the proper capillary tube during either the heating or cooling cycle. NOTE: The slide (check) inside the valve is made of teflon. Should it become necessary to replace the check valve, place a wet cloth around the valve to prevent overheating during the brazing operation. One-way Check Valve (Heat Pump Models) Figure 701 (Check Valve) CHECK VALVE OPERATION In the cooling mode of operation, high pressure liquid enters the check valve forcing the slide to close the opposite port (liquid line) to the indoor coil. Refer to refrigerant flow chart. This directs the refrigerant through the filter drier and cooling capillary tube to the indoor coil. In the heating mode of operation, high pressure refrigerant enters the check valve from the opposite direction, closing the port (liquid line) to the outdoor coil. The flow path of the refrigerant is then through the filter drier and heating capillary to the outdoor coil. Failure of the slide in the check valve to seat properly in either mode of operation will cause flooding of the cooling coil. This is due to the refrigerant bypassing the heating or cooling capillary tube and entering the liquid line. COOLING MODE In the cooling mode of operation, liquid refrigerant from condenser (liquid line) enters the cooling check valve forcing the heating check valve shut. The liquid refrigerant is directed into the liquid dryer after which the refrigerant is metered through cooling capillary tubes to evaporator. (Note: liquid refrigerant will also be directed through the heating capillary tubes in a continuous loop during the cooling mode). HEATING MODE In the heating mode of operation, liquid refrigerant from the indoor coil enters the heating check valve forcing the cooling check valve shut. The liquid refrigerant is directed into the liquid dryer after which the refrigerant is metered through the heating capillary tubes to outdoor coils. (Note: liquid refrigerant will also be directed through the cooling capillary tubes in a continuous loop during the heating mode). 28 COMPONENT TESTING Reversing valve description and operation The Reversing Valve controls the direction of refrigerant flow to the indoor and outdoor coils. It consists of a pressure-operated, main valve and a pilot valve actuated by a solenoid plunger. The solenoid is energized during the heating cycle only. The reversing valves used in the RAC system is a 2-position, 4-way valve. The single tube on one side of the main valve body is the high-pressure inlet to the valve from the compressor. The center tube on the opposite side is connected to the low pressure (suction) side of the system. The other two are connected to the indoor and outdoor coils. Small capillary tubes connect each end of the main valve cylinder to the "A" and "B" ports of the pilot valve. A third capillary is a common return line from these ports to the suction tube on the main valve body. Four-way reversing valves also have a capillary tube from the compressor discharge tube to the pilot valve. The piston assembly in the main valve can only be shifted by the pressure differential between the high and low sides of the system. The pilot section of the valve opens and closes ports for the small capillary tubes to the main valve to cause it to shift. B A Figure 702 (Reversing Valve) 29 COMPONENT TESTING Testing The Reversing Valve Solenoid Coil WARNING ELECTRIC SHOCK HAZARD Disconnect power to the unit before servicing. Failure to follow this warning could result in serious injury or death. The solenoid coil is an electromagnetic type coil mounted on the reversing valve and is energized during the operation of the compressor in the heating cycle. 1. Turn off high voltage electrical power to unit. 2. Unplug line voltage lead from reversing valve coil. 3. Check for electrical continuity through the coil. If you do not have continuity replace the coil. 4. Check from each lead of coil to the copper liquid line as it leaves the unit or the ground lug. There should be no continuity between either of the coil leads and ground; if there is, coil is grounded and must be replaced. 5. If coil tests okay, reconnect the electrical leads. 6. Make sure coil has been assembled correctly. NOTE: Do not start unit with solenoid coil removed from valve, or do not remove coil after unit is in operation. This will cause the coil to burn out. WARNING BURN HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with a torch. Touch Test in Heating/Cooling Cycle WARNING BURN HAZARD Certain unit components operate at temperatures hot enough to cause burns. Proper safety procedures must be followed, and proper protective clothing must be worn. Failure to follow these procedures could result in minor to moderate injury. The only definite indications that the slide is in the mid-position is if all three tubes on the suction side of the valve are hot after a few minutes of running time. NOTE: If both tubes shown as hot or cool are not the same corresponding temperature, refer to figure 703, then the reversing valve is not shifting properly. 30 COMPONENT TESTING Checking The Reversing Valve WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. NOTE: You must have normal operating pressures before the reversing valve can shift. Check the operation of the valve by starting the system and switching the operation from "Cooling" to "Heating" and then back to "Cooling". Do not hammer on valve. Occasionally, the reversing valve may stick in the heating or cooling position or in the mid-position. When sluggish or stuck in the mid-position, part of the discharge gas from the compressor is directed back to the suction side, resulting in excessively high suction pressure. Should the valve fail to shift from coooling to heating, block the air flow through the outdoor coil and allow the discharge pressure to build in the system. Then switch the system from heating to cooling. If the valve is stuck in the heating position, block the air flow through the indoor coil and allow discharge pressure to build in the system. Then switch the system from heating to cooling. Should the valve fail to shift in either position after increasing the discharge pressure, replace the valve. Dented or damaged valve body or capillary tubes can prevent the main slide in the valve body from shifting. If you determing this is the problem, replace the reversing valve. After all of the previous inspections and checks have been made and determined correct, then perform the "Touch Test" on the reversing valve. Reversing Valve in Heating Mode Figure 703 (Checking The Reversing Valve) 31 COMPONENT TESTING Replace The Reversing Valve WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. NOTICE FIRE HAZARD The use of a torch requires extreme care and proper judgment. Follow all safety recommended precautions and notice could result in moderate to serious property damage. 1. Install Process Tubes. Recover refrigerant from sealed system. PROPER HANDLING OF RECOVERED REFRIGERANT ACCORDING TO EPA REGULATIONS IS REQUIRED. 2. Remove solenoid coil from reversing valve. If coil is to be reused, protect from heat while changing valve. 3. Unbraze all lines from reversing valve. 4. Clean all excess braze from all tubing so that they will slip into fittings on new valve. 5. Remove solenoid coil from new valve. 6. Protect new valve body from heat while brazing with plastic heat sink (Thermo Trap) or wrap valve body with wet rag. 7. Fit all lines into new valve and braze lines into new valve. WARNING EXPLOSION HAZARD The use of nitrogen requires a pressure regulator. Follow all safety procedures and wear protective safety clothing etc. Failure to follow proper safety procedures could result in serious injury or death. 8. Pressurize sealed system with a combination of R-410A and nitrogen and check for leaks, using a suitable leak detector. Recover refrigerant per EPA guidelines. 9. Once the sealed system is leak free, install solenoid coil on new valve and charge the sealed system by weighing in the proper amount and type of refrigerant as shown on rating plate. Crimp the process tubes and solder the ends shut. Do not leave Schrader or piercing valves in the sealed system. NOTE: When brazing a reversing valve into the system, it is of extreme importance that the temperature of the valve does not exceed 250°F at any time. Wrap the reversing valve with a large rag saturated with water. "Re-wet" the rag and thoroughly cool the valve after each brazing operation of the four joints involved. The wet rag around the reversing valve will eliminate conduction of heat to the valve body when brazing the line connection. 32 COMPONENT TESTING Touch Test Chart : To Service Reversing Valves NORMAL FUNCTION OF VALVE DISCHAfDIrRoSCmGHCAEoRmGTpEreUTsUsBoBrEE from Compressor SUCTION TUBE SUCTIO toN CTomUprBesEsotro Compressor Tube toTuIbeNtoS IINDSIEDE COILCOIL Tube to OUTSIDE COIL LEFT Pilot LEFTCapiPlillaroyt Tube Capillary Tube RIGHT Pilot RIGHCTapillPialryotTube Capillary Tube VALVE OPERATING CONDITION NOTES: * TEMPERATURE OF VALVE BODY ** WARMER THAN VALVE BODY 1 2 3 45 6 POSSIBLE CAUSES CORRECTIONS Normal Cooling Hot Normal Heating Hot Cool Cool Cool as (2) Hot as (1) Hot as (1) *TVB TVB Cool as (2) *TVB TVB MALFUNCTION OF VALVE Check Electrical circuit and coil Check refrigeration charge Valve will not shift from cool to heat. Hot Cool Cool, as (2) Hot, as (1) *TVB No voltage to coil. Repair electrical circuit. Defective coil. Replace coil. Low charge. Repair leak, recharge system. Pressure differential too high. Recheck system. Deenergize solenoid, raise head pressure, reenergize solenoid to break dirt loose. Hot Pilot valve okay. Dirt in one bleeder hole. If unsuccessful, remove valve, wash out. Check on air before installing. If no movement, replace valve, add strainer to discharge tube, mount valve horizontally. Piston cup leak Stop unit. After pressures equalize, restart with solenoid energized. If valve shifts, reattempt with compressor running. If still no shift, replace valve. Hot Valve will not shift from cool Hot to heat. Warm Hot Cool Cool, as (2) Cool Cool, as (2) Cool Cool, as (2) Warm Warm Hot, as (1) *TVB Hot, as (1) Hot Hot, as (1) *TVB Hot *TVB *TVB Hot Clogged pilot tubes. Raise head pressure, operate solenoid to free. If still no shift, replace valve. Both ports of pilot open. (Back seat port did not close). Raise head pressure, operate solenoid to free partially clogged port. If still no shift, replace valve. Warm Defective Compressor. Replace compressor Not enough pressure differential at start Check unit for correct operating pressures Hot of stroke or not enough fl ow to maintain and charge. Raise head pressure. If no pressure differential. shift, use valve with smaller port. Body damage. Replace valve Starts to shift Hot but does not complete Hot reversal. Warm Warm Hot Hot Hot Hot Hot *TVB Hot Both ports of pilot open. Raise head pressure, operate solenoid. If no shift, use valve with smaller ports. Hot Body damage. Replace valve Valve hung up at mid-stroke. Pumping volume of compressor not suffi cient to maintain reversal. Raise head pressure, operate solenoid. If no shift, use valve with smaller ports. Hot Apparent Hot leap in heat- ing. Hot Hot Hot Will not shift from heat to cool. Hot 14 Hot Warm Hot Hot Cool Cool Cool Hot, as (1) Hot, as (1) Hot, as (1) Cool Hot, as (1) Cool Hot, as (1) Cool Cool Hot, as (1) Warm, as (1) Hot Hot Cool, as (2) *TVB Cool, as (2) **WVB Cool, as (2) *TVB Cool, as (2) Hot Cool, as (2) Hot Cool, as (2) Hot Cool, as (2) Warm Hot Both ports of pilot open. *TVB Piston needle on end of slide leaking. **WVB Pilot needle and piston needle leaking. *TVB Pressure differential too high. Clogged pilot tube. *TVB Dirt in bleeder hole. *TVB Piston cup leak. Hot Defective pilot. *TVB Defective compressor. Raise head pressure, operate solenoid. If no shift, replace valve. Operate valve several times, then recheck. If excessive leak, replace valve. Operate valve several times, then recheck. If excessive leak, replace valve. Stop unit. Will reverse during equalization period. Recheck system Raise head pressure, operate solenoid to free dirt. If still no shift, replace valve. Raise head pressure, operate solenoid. Remove valve and wash out. Check on air before reinstalling, if no movement, replace valve. Add strainer to discharge tube. Mount valve horizontally. Stop unit. After pressures equalize, restart with solenoid deenergized. If valve shifts, reattempt with compressor running. If it still will not reverse while running, replace the valve. Replace valve. Replace compressor Figure 704 (Touch Test Chart) 33 COMPONENT TESTING Compressor Checks WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. All electrical connections and wiring MUST be the National Electrical Code and all local codes which have jurisdiction. Failure to do so can result in personal injury or death. WARNING BURN HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with a torch. Failure to follow these procedures could result in moderate or serious injury. Locked Rotor Voltage (L.R.V.) Test Locked rotor voltage (L.R.V.) is the actual voltage available at the compressor under a stalled condition. Single Phase Connections Disconnect power from unit. Using a voltmeter, attach one lead of the meter to the run "R" terminal on the compressor and the other lead to the common "C" terminal of the com-pressor. Restore power to unit. Determine L.R.V. Start the compressor with the volt meter attached; then stop the unit. Attempt to restart the compressor within a couple of seconds and immediately read the voltage on the meter. The compressor under these conditions will not start and will usually kick out on overload within a few seconds since the pressures in the system will not have had time to equalize. Voltage should be at or above minimum voltage of 197 VAC, as specified on the rating plate. If less than minimum, check for cause of inadequate power supply; i.e., incorrect wire size, loose electrical connections, etc. Amperage (L.R.A.) Test The running amperage of the compressor is the most important of these readings. A running amperage higher than that indicated in the performance data indicates that a problem exists mechanically or electrically. Single Phase Running and L.R.A. Test NOTE: Consult the specification and performance section for running amperage. The L.R.A. can also be found on the rating plate. Select the proper amperage scale and clamp the meter probe around the wire to the "C" terminal of the compressor. Turn on the unit and read the running amperage on the meter. If the compressor does not start, the reading will indicate the locked rotor amperage (L.R.A.). Overloads The compressor is equipped with either an external or internal overload which senses both motor amperage and winding temperature. High motor temperature or amperage heats the overload causing it to open, breaking the common circuit within the compressor. Heat generated within the compressor shell, usually due to recycling of the motor, is slow to dissipate. It may take anywhere from a few minutes to several hours for the overload to reset. Checking the Overloads External Overloads With power off, remove the leads from compressor terminals. If the compressor is hot, allow the overload to cool before starting check. Using an ohmmeter, test continuity across the terminals of the external overload. If you do not have continuity; this indicates that the overload is open and must be replaced. Interrnal Overloads Some model compressors are equipped with an internal overload. The overload is embedded in the motor windings to sense the winding temperature and/or current draw. The overload is connected in series with the common motor terminal. Should the internal temperature and/or current draw become excessive, the contacts in the overload will open, turning off the compressor. The overload will automatically reset, but may require several hours before the heat is dissipated. Checking the Internal Overload 1. With no power to unit, remove the leads from the compressor terminals. 2. Using an ohmmeter, test continuity between terminals C-S and C-R. If no continuity, the compressor overload is open and the compressor must be replaced. 34 COMPONENT TESTING Compressor Checks WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. Single Phase Resistance Test Remove the leads from the compressor terminals and set the ohmmeter on the lowest scale (R x 1). Touch the leads of the ohmmeter from terminals common to start ("C" to "S"). Next, touch the leads of the ohmmeter from terminals common to run ("C" to "R"). Add values "C" to "S" and "C" to "R" together and check resistance from start to run terminals ("S" to "R"). Resistance "S" to "R" should equal the total of "C" to "S" and "C" to "R." In a single phase PSC compressor motor, the highest value will be from the start to the run connections ("S" to "R"). The next highest resistance is from the start to the common connections ("S" to "C"). The lowest resistance is from the run to common. ("C" to "R") Before replacing a compressor, check to be sure it is defective. GROUND TEST Use an ohmmeter set on its highest scale. Touch one lead to the compressor body (clean point of contact as a good connection is a must) and the other probe in turn to each compressor terminal. If a reading is obtained the compressor is grounded and must be replaced. Check the complete electrical system to the compressor and compressor internal electrical system, check to be certain that compressor is not out on internal overload. Complete evaluation of the system must be made whenever you suspect the compressor is defective. If the compressor has been operating for sometime, a careful examination must be made to determine why the compressor failed. Many compressor failures are caused by the following conditions: 1.Improper air flow over the evaporator. 2.Overcharged refrigerant system causing liquid to be returned to the compressor. 3.Restricted refrigerant system. 4.Lack of lubrication. 5.Liquid refrigerant returning to compressor causing oil to be washed out of bearings. 6.Noncondensables such as air and moisture in the system. Moisture is Figure 705 (Resistance Chart) extremely destructive to a refrigerant system. 7.Capacitor. CHECKING COMPRESSOR EFFICIENCY The reason for compressor inefficiency is normally due to broken or damaged suction and/or discharge valves, reducing the ability of the compressor to pump refrigerant gas. This condition can be checked as follows: 1. Install a piercing valve on the suction and discharge or liquid process tube. 2. Attach gauges to the high and low sides of the system.3. Start the system and run a "cooling or heating performance test." If test shows: A. Below normal high side pressure B. Above normal low side pressure C. Low temperature difference across coil The compressor valves are faulty - replace the compressor. 35 COMPONENT TESTING Compressor Replacement 1. Be certain to perform all necessary electrical and refrigeration tests to be sure the compressor is actually defective before replacing. WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. 2. Recover all refrigerant from the system though the process tubes. PROPER HANDLING OF RECOVERED REFRIGERANT ACCORDING TO EPA REGULATIONS IS REQUIRED. Do not use gauge manifold for this purpose if there has been a burnout. You will contaminate your manifold and hoses. Use a Schrader valve adapter and copper tubing for burnout failures. 3.After all refrigerant has been recovered, disconnect suction and discharge lines from the compressor and remove compressor. Be certain to have both suction and discharge process tubes open to atmosphere. WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. 4.Carefully pour a small amount of oil from the suction stub of the defective compressor into a clean container. 5.Using an acid test kit (one shot or conventional kit), test the oil for acid content according to the instructions with the kit. 6.If any evidence of a burnout is found, no matter how slight, the system will need to be cleaned up following proper procedures. Failure to follow these procedures could result in serious injury or death. WARNING EXPLOSION HAZARD The use of nitrogen requires a pressure regulator. Follow all safety procedures and wear protective safety clothing etc. Failure to follow proper safety procedures could result in serious injury or death. 7.Install the replacement compressor. 8. Pressurize with a combination of R-410A and nitrogen and leak test all connections with an electronic or Halide leak detector. Recover refrigerant and repair any leaks found. 8a. If leak detector is unavailable remove all refrigerant from system and pressurize with nitrogen to 350 psi. Check that system holds pressure. Repeat Step 8 to insure no more leaks are present 9. Evacuate the system with a good vacuum pump capable of a final vacuum of 200 microns or less. The system should be evacuated through both liquid line and suction line gauge ports. While the unit is being evacuated, seal all openings on the defective compressor. Compressor manufacturers will void warranties on units received not properly sealed. Do not distort the manufacturers tube connections. CAUTION FREEZE HAZARD Proper safety procedures must be followed, and proper protective clothing must be worn when working with liquid refrigerant. 10. Recharge the system with the correct amount of refrigerant. The proper refrigerant charge will be found on the unit rating plate. The use of an accurate measuring device, such as a charging cylinder, electronic scales or similar device is necessary. Failure to follow these procedures could result in minor to moderate injury. 36 COMPONENT TESTING Compressor Replacement -Special Procedure in Case of Compressor Burnout 1. Recover all refrigerant and oil from the system. 2. Remove compressor, capillary tube and filter drier from the system. 3. Flush evaporator condenser and all connecting tubing with dry nitrogen or equivalent. Use approved flushing agent to remove all contamination from system. Inspect suction and discharge line for WARNING HIGH PRESSURE HAZARD Sealed Refrigeration System contains refrigerant and oil under high pressure. carbon deposits. Remove and clean if necessary. Ensure all acid is neutralized. 4. Reassemble the system, including new drier strainer and capillary tube. Proper safety procedures must be followed, and proper protective clothing must be worn when working with refrigerants. Failure to follow these procedures could result in serious injury or death. 5. Pressurize with a combination of R-410A and nitrogen and leak test all connections with an electronic or Halide leak detector. Recover refrigerant and repair any leaks found. 5a. If leak detector is unavailable remove all refrigerant from system and pressurize with nitrogen to 350 psi. Check that system holds pressure. WARNING ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. Repeat Step 5 to insure no more leaks are present 6. Evacuate the system with a good vacuum pump capable of a final vacuum of 200 microns or less. The system should be evacuated through both liquid line and suction line gauge ports. While the unit is being evacuated, seal all openings on the defective compressor. Compressor manufacturers will void warranties on units received not properly sealed. Do not distort the manufacturers tube connections. 7. Recharge the system with the correct amount of refrigerant. The proper refrigerant charge will be found on the unit rating plate. The use of an accurate measuring device, such as a charging cylinder, electronic scales or similar device is necessary. ROTARY AND SCROLL COMPRESSOR SPECIAL TROUBLESHOOTING AND SERVICE Troubleshooting and servicing rotary compressors is basically the same as on the reciprocating compressor with only one main exception: WARNING EXPLOSION HAZARD The use of nitrogen requires a pressure regulator. Follow all safety procedures and wear protective safety clothing etc. Failure to follow proper safety procedures could result in serious injury or death. NEVER, under any circumstances, liquid charge a rotary-compressor through the LOW side. Doing so would cause permanent damage to the new compressor. Use a charging adapter. 37 COMPONENTS TESTING Fan Motor A single phase permanent split capacitor motor is used to drive the evaporator blower and condenser fan. A selfresetting overload is located inside the motor to protect against high temperature and high amperage conditions. WARNING Figure 23 Blower/Fan Motor ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. Figure 706 (Blower) Blower / Fan Motor Test 1. Determine that capacitor is serviceable. 2. Disconnect fan motor wires from fan speed switch or system switch. 3. Apply "live" test cord probes on black wire and common terminal of capacitor. Motor should run at high speed. 4. Apply "live" test cord probes on red wire and common terminal of capacitor. Motor should run at low speed. 5. Apply "live" test cord probes on each of the remaining wires from the speed switch or system switch to test intermediate speeds. If the control is in the "MoneySaver" mode and the thermostat calls for cooling, the fan will start - then stop after approximately 2 minutes; then the fan and compressor will start together approximately 2 minutes later. Capacitors WARNING Dual Rated Run Capacitor Hook-up ELECTRIC SHOCK HAZARD Turn off electric power before service or installation. Extreme care must be used, if it becomes necessary to work on equipment with power applied. Failure to do so could result in serious injury or death. Figure 707 Dual Rated Capacitor Hook-Up Many motor capacitors are internally fused. Shorting the terminals will blow the fuse, ruining the capacitor. A 20,000 ohm 2 watt resistor can be used to discharge capacitors safely. Remove wires from capacitor and place resistor across terminals. When checking a dual capacitor with a capacitor analyzer or ohmmeter, both sides must be tested. Capacitor Check with Capacitor Analyzer The capacitor analyzer will show whether the capacitor is "open" or "shorted." It will tell whether the capacitor is within its micro farads rating and it will show whether the capacitor is operating at the proper power-factor percentage. The instrument will automatically discharge the capacitor when the test switch is released. Capacitor Connections The starting winding of a motor can be damaged by a shorted and grounded running capacitor. This damage usually can be avoided by proper connection of the running capacitor terminals. From the supply line on a typical 230 volt circuit, a 115 volt potential exists from the "R" terminal to ground through a possible short in the capacitor. However, from the "S" or start terminal, a much higher potential, possibly as high as 400 volts, exists because of the counter EMF generated in the start winding. Therefore, the possibility of capacitor failure is much greater when the identified terminal is connected to the "S" or start terminal. The identified terminal should always be connected to the supply line, or "R" terminal, never to the "S" terminal. When connected properly, a shorted or grounded running capacitor will result in a direct short to ground from the "R" terminal and will blow the line fuse. The motor protector will protect the main winding from excessive temperature. 38 TROUBLESHOOTING ROOM AIR CONDITIONER UNIT PERFORMANCE TEST DATA SHEET JOB NAME______________________ TECH'S NAME_________________________ DATE___________ MODEL#_______________ SERIAL #______________________ CHECK THE INSTALLATION ACCEPTABLE YES IS A CHASIS GASKET INSTALLED? _____ IS THE FRESH / EXHAUST AIR VENT OPEN? _____ IS A FRIEDRICH SLEEVE INSTALLED? _____ IS A FRIEDRICH OUTDOOR GRILLE INSTALLED? _____ IS MAINTENANCE BEING PERFORMED? _____ NOT ACCEPTABLE NO ____ ____ ____ ____ ____ ELECTRICAL LINE VOLTAGE (STATIC) START UP VOLTAGE AMPERAGE DRAW (COOL) AMPERAGE DRAW (HEAT) COMPRESSOR LOCKED ROTOR AMPS RUNNING AMPERAGE DRAW _____ VOLTS _____ VOLTS _____ AMPS _____ AMPS _____ AMPS _____ AMPS INDOOR CONDITIONS INDOOR AMBIENT TEMPERATURE RELATIVE HUMIDITY (RH) INDOOR DISCHARGE AIR TEMPERATURE (INDOOR)(COOL) DISCHARGE AIR TEMPERATURE (INDOOR)(HEAT) RETURN AIR TEMPERATURE (INDOOR)(COOL) RETURN AIR TEMPERATURE (INDOOR) (HEAT) _____ F _____% _____F _____F _____F _____F OUTDOOR TEMPERATURE OUTDOOR AMBIENT TEMPERATURE RH OUTDOOR RELATIVE HUMIDITY DISCHARGE AIR TEMPERATURE (OUTDOOR)(COOL) DISCHARGE AIR TEMPERATURE (OUTDOOR)(HEAT) INTAKE AIR TEMPERATURE (OUTDOOR)(COOL) INTAKE AIR TEMPERATURE (OUTDOOR)(HEAT) _____F _____% _____F _____F _____F _____F COOLING OR HEATING AREA AREA W______ * L_______ = FEET SQUARED FOR A GENERAL GUIDE REFER TO SIZING GUIDE TO THE RIGHT FOR EXACT LOAD CALCULATIONS CONSULT MANUAL J OR M. COOLING SIZING GUIDE AREA TO BE CONDITIONED IN SQ. FT. 100 - 150 150 - 250 250 - 300 300 - 350 350 - 400 400 - 450 450 - 550 550 - 700 700 - 1000 1000 - 1200 1200 - 1400 1400 - 1500 1500 - 2000 2000 - 2500 APPROXIMATE COOLING BTU REQUIRED 5000 6000 7000 8000 9000 10000 12000 14000 18000 21000 23000 24000 30000 34000 Guide based on normal room insulation, average number of sun exposed windows and two person occupancy. Figure 713 (Test Data Sheet) 1. If heavily shaded, reduce cooling Btus required by 10% 2. If very sunny, increase cooling Btus required by 10% 3. Add 500 Btus per person over 2 people 4. Add 4,000 Btus if the area is a kitchen Figure 714 (Cooling Sizing Guide) 39 TROUBLESHOOTING Product Does Not Operate At All Power supply voltage check Power input voltage on driving load terminal. Display PCB connector Connector contact check Product input voltage Power transformer output voltage AC about 12±3V PCB assy check Figure 715 40 TROUBLESHOOTING Indoor Fan Does Not Operate At All Check: Fan(Blower)fixed state Fan(Blower) contact state Connector contact Motor - related parts Motor detail check Check: Motor output connector Motor capacitor Operation mode check PCB assy check Replace motor or PCB ass'y Check: Motor driving circuit Relay output Figure 716 41 TROUBLESHOOTING Compressor Or Outdoor Fan Does Not Operate At All Re-input after power of f Set the desired temperature of remote controller to be lower by 2°C or over than room temperature, and start the cooling operation. Does not operate at all. Temperature sensor open/short check Connector check (Contact & power) Disconnection/short circuit check of connecting wire Electric wire connection check for outdoor side Repeat running/stopping at a short time period. Thermistor and evaporator surface contact check.Clearance is needed (5mm). Connector check (Contact & power) OLP/High pressure switch/Low pressure switch check Operation mode (dehumidifying) check Compressor & motor detail check Insulation resistance Coil resistance Capacitor capacity Compressor OLP PCB assy check Check: Temperature sensing circuit Relay output Figure 716 42 Display E1 or E2 TROUBLESHOOTING Connector contact Check the wire connection of indoor temperature sensor assembly. Replace sensor Replace main PCB Figure 716 43 Chill Premier CCF WIRING DIAGRAMS Models: CCF05A10A CCF06A10A CCF08A10A CCF10A10A CCF12A10A E Figure 801 44 Chill Premier CCW WIRING DIAGRAMS Models: CCW06B10A . CCW24B30A Figure 802 45 Chill Premier CCW CCW08B10A WIRING DIAGRAMS Figure 803 46 WIRING DIAGRAMS Chill Premier CCW10B10A, CCW12B10A, CCW15B10A, CCW18B30A Figure 804 47 Chill Premier CEW CEW08B11A WIRING DIAGRAMS Figure 805 48 WIRING DIAGRAMS Chill Premier CEW CEW12B33A, CEW18B33A Figure 806 49 Chill Premier CEW CEW24B33A WIRING DIAGRAMS Figure 807 50 WIRING DIAGRAMS Unifit UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A, UCT12A30A, UCT14A30A E Figure 808 51 WIRING DIAGRAMS Unifit UET10A33A, UET12A33A, UET14A33A, UET08A11A E Figure 809 52 PARTS CATALOG Chill Premier Models: CCW06B10A CCW08B10A CCW10B10A CCW12B10A FIgure 901 53 PARTS CATALOG Chill Premier Models: CCW06B10A CCW08B10A CCW10B10A CCW12B10A FIgure 901 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 1 68000163 41106-003745_UI - Front Panel CCW06B10A, CCW08B10A,CCW10B10A 1 Assembly 1A 68000264 41106-003738_UI - Front Panel CCW12B10A 1 Assembly 1.6 68000175 41507-000136 - Air Filter CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 2 68000181 41505-000230 - Electrical Box CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 Assembly 2.1 68000183 22007-000068_UI - Power Supply CCW06B10A, CCW08B10A 1 Cord 2.1A 68000256 22007-000069 - Power Supply CCW10B10A, CCW12B10A 1 Cord 2.7 68000197 10502-100032_UI - Transformer CCW06B10A, CCW08B10A, CCW10B10A , CCW12B10A 1 2.10 68000203 31502-000014_UI - Main pcb CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 3 68000205 92011-005038 - Evaporator CCW06B10A 1 3A 68000245 92011-004873 - Evaporator CCW08B10A 1 3B 68000259 92011-005089 - Evaporator CCW10B10A 1 3C 68000267 92011-004459 - Evaporator CCW12B10A 1 4 68000207 41504-000140_UI - Middle Vortex CCW06B10A, CCW08B10A, CCW10B10A , CCW12B10A 1 Shell 5 68000209 41504-000134_UI - Up Vortex CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 Shell 6 68000211 41509-000049 - Adjustable shade CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 7 68000221 41509-000053 - left Adjustable CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 shade rail 8 68000222 41508-000016_UI - Cabinet CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 9 68000223 41509-000023 - Up Adjustable CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 shade rail 10 68000224 41509-000051 - Right Adjustable CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 shade rail 11 68000205 92011-005038 - Condenser CCW08B10A, CCW10B10A 1 11A 68000260 92011-005088 - Condenser CCW10B10A 1 11B 68000268 92011-004641 - Condenser CCW12B10A 1 12 68000225 41503-000007_UI - Propeller Fan CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 13 68000226 41504-000192_UI - Back CCW06B10A, CCW12B10A 1 Surround Plate 13A 68000250 41504-000193 - Back Surround CCW08B10A, CCW10B10A 1 Plate 14 68000227 22001-000427_UI - Fan Motor CCW06B10A, CCW08B10A 1 14A 68000261 22001-000394 - Fan Motor CCW10B10A, CCW12B10A 1 15 68000228 41503-000010_UI - Centrifugal CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 Fan 16 68000229 41504-000173_UI - Water drainage pan CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1 54 PARTS CATALOG Chill Premier Models: CCW06B10A CCW08B10A CCW10B10A CCW12B10A FIgure 901 ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 17 68000230 92014-000599 - Compressor CCW06B10A 17A 68000254 92014-000259 - Compressor CCW08B10A 17B 68000262 92014-000305 - Compressor CCW10B10A 17C 68000270 92014-000262 - Compressor CCW12B10A 18 68000231 41502-000042 - Base CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A -19 68000232 10104-100026 - Sensor CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A -20 68000233 31502-000025 - Display PCB CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A -24 68000237 32001-000129 - WIFI Assembly CCW06B10A, CCW08B10A, CCW10B10A, CCW12B10A 1-ITEMS ARE NON- ILLUSTRATED *1ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME QTY 1 1 1 1 1 1 1 1 55 PARTS CATALOG Chill Premier Models: CCW15B10A CCW18B30A FIgure 902 56 PARTS CATALOG Chill Premier Models: CCW15B10A CCW18B30A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000273 41106-003518_UW - Front Panel CCW15B10A, CCW18B30A Assembly 1.4 68000276 42008-000095 - Air Filter CCW15B10A, CCW18B30A 2 68000280 41504-000148_UW - Front Vortex CCW15B10A, CCW18B30A Shell 3 68000281 41214-001067_UW - Electrical Box Cover supporter CCW15B10A, CCW18B30A 4 68000282 41504-000099 - Water drainage CCW15B10A, CCW18B30A pan 5 68000283 41504-000055 - Top plate CCW15B10A, CCW18B30A 6 68000284 41504-000142_UW - Back Vortex CCW15B10A, CCW18B30A Shell 7 68000285 41504-000038 - Partition plate CCW15B10A, CCW18B30A 8 68000286 41509-000040 - left Adjustable shade rail CCW15B10A, CCW18B30A 9 68000287 41509-000014 - Adjustable shade CCW15B10A, CCW18B30A 10 68000288 41509-000026 - Up Adjustable shade rail CCW15B10A, CCW18B30A 11 68000289 41214-000913 - Adjustable shade CCW15B10A, CCW18B30A rod 12 68000290 41509-000030 - Right Adjustable CCW15B10A, CCW18B30A shade rail 13 68000291 41608-000012_UW - Cabinet CCW15B10A, CCW18B30A 14 68000292 92011-000770 - Condenser CCW15B10A, CCW18B30A 15 68000293 92007-003562 - cold tube CCW15B10A, CCW18B30A 16 68000294 41503-000008_UW - Propeller Fan CCW15B10A, CCW18B30A 17 68000295 41706-000002_UW - Back Surround Plate Assembly CCW15B10A, CCW18B30A 18 68000320 22001-000165_UW - Fan Motor CCW15B10A, CCW18B30A 19 68000299 41503-000009_UW - Centrifugal CCW15B10A, CCW18B30A Fan 20 68000300 41214-000857 - Pipe Cover (four- CCW15B10A, CCW18B30A way) 21 68000301 41214-000856 - Pipe Cover (two- CCW15B10A, CCW18B30A way) 22 68000302 41602-000016_UW - Base CCW15B10A, CCW18B30A 23 68000303 92014-000260 - Compressor CCW15B10A 23A 68000321 92014-000275 - Compressor CCW18B30A 24 68000304 22007-000280_UW - Compressor CCW15B10A, CCW18B30A wire 25 68000257 42001-000057 - Cable Clamp CCW15B10A, CCW18B30A 25A 68000322 42001-000058 - Cable Clamp CCW15B10A, CCW18B30A 26 68000305 41605-000011 - Sensor Holder CCW15B10A, CCW18B30A 57 FIgure 902 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CCW15B10A CCW18B30A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 27 68000306 92011-003343 - Evaporator CCW15B10A 27A 68000323 92011-003349 - Evaporator CCW18B30A 27.1 68000307 92007-001542 - Capillary Assembly CCW15B10A 27.1A 68000324 92007-001525 - Capillary Assembly CCW18B30A 27.2 68000308 92006-000181 - Discharge Pipe CCW15B10A 27.2A 68000325 92006-000180 - Discharge Pipe CCW18B30A 28 68000309 41505-000233 - Electrical Box CCW15B10A, CCW18B30A 28.1 68000310 41214-000877_UW - Main pcb supporter CCW15B10A, CCW18B30A 28.2 68000311 11201-100000 - Main pcb CCW15B10A 28.2A 68000326 31502-000006_UW - Main pcb CCW18B30A 28.3 68000312 10303-100043_UW - Capacitor CCW15B10A 28.3A 68000327 10303-100040_UW - Capacitor CCW18B30A 28.4 68000313 10502-100032_UW - Transformer CCW15B10A 28.4A 68000328 10502-100034_UW - Transformer CCW18B30A 28.5 68000189 42001-000027 - Capacitor Strip CCW15B10A 28.5A 68000329 42001-000025 - Capacitor Strip CCW18B30A 29 68000314 22013-000936 - Remote Controller CCW15B10A, CCW18B30A 30 68000179 41507-000031 - Control Box panel CCW15B10A, CCW18B30A 31 68000315 31502-000027 - Display PCB CCW15B10A, CCW18B30A -35 68000319 22007-000069_UW - Power Supply Cord CCW15B10A -35A 68000331 22007-000067_UW - Power Supply Cord CCW18B30A -36 68000237 32001-000129 - WIFI Assembly CCW15B10A, CCW18B30A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 902 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 58 PARTS CATALOG Chill Premier Models: CCW24B30A FIgure 903 59 PARTS CATALOG Chill Premier Models: CCW24B30A FIgure 903 60 PARTS CATALOG Chill Premier Models: CCW24B30A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000332 41106-003519_UW - Front Panel CCW24B30A Assembly 1.2 68000334 41507-000137 - Air Filter CCW24B30A 2 68000339 41205-000164 - Left Supporter CCW24B30A 3 68000340 41505-000229 - Electrical Box Assembly CCW24B30A 3.1 68000341 41507-000033 - Control Box panel CCW24B30A 3.2 68000342 31502-000026 - Display PCB CCW24B30A 3.3 68000328 10502-100034_UW - Transformer CCW24B30A 3.4 68000189 42001-000027 - Capacitor Strip CCW24B30A 3.5 68000343 22003-000006_UW - Compressor CCW24B30A Capacitor 3.6 68000344 10303-100018_UW - Fan Motor Capacitor CCW24B30A 3.7 68000326 31502-000006_UW - Main pcb CCW24B30A 3.8 68000310 41214-000877_UW - Main pcb supporter CCW24B30A 3.9 68000345 41505-000232 - Electrical Box CCW24B30A 3.1 68000322 42001-000058 - Cable Clamp CCW24B30A 4 68000346 41504-000056 - Top Cover CCW24B30A 5 68000347 41504-000051 - Back Surround CCW24B30A Cover Plate 6 68000348 22001-000167_UW - Fan Motor CCW24B30A 7 68000349 41504-000045_UW - Back Surround Plate CCW24B30A 8 68000294 41503-000008_UW - Propeller Fan CCW24B30A 9 68000350 92011-000773 - Condenser CCW24B30A 10 68000351 41509-000046 - left Adjustable shade rail CCW24B30A 11 68000352 41509-000018 - Adjustable shade CCW24B30A 12 68000353 41214-000579 - Adjustable shade CCW24B30A rod 13 68000354 41509-000025 - Up Adjustable shade rail CCW24B30A 14 68000355 41508-000009_UW - Cabinet CCW24B30A 15 68000356 41509-000036 - Right Adjustable CCW24B30A shade rail 16 68000357 41504-000037 - Partition plate CCW24B30A 17 68000358 41504-000144_UW - Back Vortex CCW24B30A Shell 18 68000359 41503-000011_UW - Centrifugal CCW24B30A Fan 61 FIgure 903 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CCW24B30A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 19 68000360 41504-000150_UW - Front Vortex CCW24B30A Shell 20 68000361 92011-003350 - Evaporator CCW24B30A 21 68000305 41605-000011 - Sensor Holder CCW24B30A 22 68000362 92014-000276 - Compressor CCW24B30A 23 68000363 41504-000098 - Water drainage pan CCW24B30A 24 68000301 41214-000856 - Pipe Cover (two- CCW24B30A way) 25 68000300 41214-000857 - Pipe Cover (four- CCW24B30A way) 26 68000364 92007-003557 - cold tube CCW24B30A 27 68000365 41502-000004_UW - Base CCW24B30A -28 68000331 22007-000067_UW - Power Supply Cord CCW24B30A -29 68000314 22013-000936 - Remote Controller CCW24B30A -30 68000232 10104-100026 - Sensor Assembly CCW24B30A -35 68000237 32001-000129 - WIFI Assembly CCW24B30A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 903 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 62 PARTS CATALOG Chill Premier Models: CEW08B11A, CEW12B33A FIgure 904 63 PARTS CATALOG Chill Premier Models: CEW08B11A, CEW12B33A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000449 Front Panel Assembly ALL 1.1 68000165 Intake grille ALL 1.2 68000167 swing rod ALL 1.3 68000169 Leading Flow Circle ALL 1.4 68000171 Louver ALL 1.5 68000173 Louver Connecter ALL 1.6 68000175 Air Filter ALL 1.7 68000177 Front Panel ALL 1.8 68000179 Control Box panel ALL 2 68000181 Electrical Box Assembly ALL 2.1 68000256 Power Supply Cord CEW08B11A 2.1 68000331 Power Supply Cord CEW12B33A 2.2 68000257 Cable Clamp CEW08B11A 2.2 68000322 Cable Clamp CEW12B33A 2.3 68000187 Electrical Box ALL 2.4 68000189 Capacitor Strip ALL 2.5 68000193 Fan Capacitor CEW08B11A 2.5 68000457 Compressor Capacitor CEW12B33A 2.6 68000195 Electrical Box Cover ALL 2.7 68000197 Transformer CEW08B11A 2.7 68000328 Transformer CEW12B33A 2.8 #N/A Electrical Box base supporter CEW12B33A 2.9 68000201 Main pcb supporter ALL 2.10 68000450 Main pcb CEW08B11A 2.10 68000421 Main pcb CEW12B33A 3 68000245 Evaporator CEW08B11A 3 68000458 Evaporator CEW12B33A 4 68000451 Middle Vortex Shell ALL 5 68000452 Up Vortex Shell ALL 6 68000211 Adjustable shade ALL 7 68000221 left Adjustable shade rail ALL 8 68000222 Cabinet ALL 8 68000222 Cabinet ALL 9 68000223 Up Adjustable shade rail ALL 10 68000224 Right Adjustable shade rail ALL 11 68000205 Condenser CEW08B11A 11 68000260 Condenser CEW12B33A 12 68000225 Propeller Fan ALL 64 FIgure 904 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CEW08B11A, CEW12B33A ITEM PART PART DESCRIPTION NUMBER 13 68000250 Back Surround Plate 14 68000227 Fan Motor 14 68000459 Fan Motor 15 68000453 Centrifugal Fan 16 68000229 Water drainage pan 17 68000254 Compressor 17 68000460 Compressor 18 68000454 Base 19 68000232 Sensor 20 68000315 Display PCB 21 68000455 carton 22 68000235 Base Carton Assembly 23 68000236 Top cover 24 68000237 WIFI Assembly 25 68000422 Remote Controller 26 68000456 Electric heating 26 68000461 Electric heating -27 68000241 Compressor Capacitor -ITEMS ARE NON- ILLUSTRATED USED ON MODEL ALL CEW08B11A CEW12B33A ALL ALL CEW08B11A CEW12B33A ALL ALL ALL ALL ALL ALL ALL ALL CEW08B11A CEW12B33A CEW08B11A FIgure 904 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 65 PARTS CATALOG Chill Premier Models: CEW18B33A FIgure 905 66 PARTS CATALOG Chill Premier Models: CEW18B33A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000273 41106-003518 - Front Panel Assembly CEW18B1833A 1.1 68000274 41607-000080 - Intake grille CEW18B1833A 1.2 68000167 41507-000106 - swing rod CEW18B1833A 1.3 68000275 41507-000126 - Leading Flow Circle CEW18B1833A 1.4 68000276 42008-000095 - Air Filter CEW18B1833A 1.5 68000277 41607-000059 - Front Panel CEW18B1833A 1.6 68000278 41507-000072 - Louver Connecter CEW18B1833A 1.7 68000279 41507-000098 - Louver CEW18B1833A 2 68000415 41504-000088 - Front Vortex Shell(UP) CEW18B1833A 3 68000417 41214-001077 - Electrical Box Cover supporter CEW18B1833A 4 68000282 41504-000099 - Water drainage CEW18B1833A pan 5 68000283 41504-000055 - Top plate CEW18B1833A 6 68000418 41304-000072 - Back Vortex Shell CEW18B1833A 7 68000285 41504-000038 - Partition plate 8 68000286 41509-000040 - left Adjustable shade rail CEW18B1833A CEW18B1833A 9 68000287 41509-000014 - Adjustable shade CEW18B1833A 10 68000288 41509-000026 - Up Adjustable shade rail CEW18B1833A 11 68000289 41214-000913 - Adjustable shade CEW18B1833A rod 12 68000290 41509-000030 - Right Adjustable CEW18B1833A shade rail 13 68000291 41608-000012 - Cabinet CEW18B1833A 14 68000292 92011-000770 - Condenser CEW18B1833A 15 68000293 92007-003562 - cold tube 16 68000294 41503-000008 - Propeller Fan CEW18B1833A CEW18B1833A 17 68000295 41706-000002 - Back Surround Plate Assembly CEW18B1833A 17.1 68000296 41604-000010 - Back Surround Plate CEW18B1833A 17.2 68000297 41504-000049 - Back Surround Cover Plate CEW18B1833A 18 68000320 22001-000172 - Fan Motor CEW18B1833A 19 68000419 41503-000012 - Centrifugal Fan CEW18B1833A 20 68000300 41214-000857 - Pipe Cover (four- CEW18B1833A way) 67 FIgure 905 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CEW18B33A ITEM 21 22 23 24 25 26 27 27.1 27.2 28 28.1 28.2 28.3 28.4 28.5 29 30 31 32 33 34 38 39 40 41 42 43 44 45 46 47 48 68 PART NUMBER 68000301 68000420 68000321 68000304 68000322 68000305 68000323 68000324 68000325 68000309 68000201 68000421 68000327 68000328 68000329 68000422 68000179 68000315 68000331 68000232 68000423 68000237 68000425 68000426 68000427 68000428 68000288 68000429 68000430 68000431 68000432 68000433 PART DESCRIPTION USED ON MODEL 41214-000856 - Pipe Cover (two- CEW18B1833A way) 41602-000022 - Base CEW18B1833A 92014-000275 - Compressor CEW18B1833A 22007-000280 - Compressor wire CEW18B1833A 42001-000058 - Cable Clamp CEW18B1833A 41605-000011 - Sensor Holder CEW18B1833A 92011-003349 - Evaporator CEW18B1833A 92007-001525 - Capillary Assembly CEW18B1833A 92006-000180 - Discharge Pipe CEW18B1833A 41505-000233 - Electrical Box CEW18B1833A 41214-000877 - Main pcb supporter CEW18B1833A 31502-000010 - Main pcb CEW18B1833A 10303-100040 - Capacitor CEW18B1833A 10502-100034 - Transformer CEW18B1833A 42001-000025 - Capacitor Strip CEW18B1833A 22013-000789 - Remote Controller CEW18B1833A 41507-000031 - Control Box panel CEW18B1833A 31502-000027 - Display PCB CEW18B1833A 22007-000067 - Power Supply Cord CEW18B1833A 10104-100026 - Sensor Assembly CEW18B1833A 22004-000067 - Electrically assisted heating CEW18B1833A 32001-000129 - WIFI Assembly CEW18B1833A 12501-100001 - battery CEW18B1833A 41214-000499 - sponge (PU 1100X40X25) CEW18B1833A 42006-000235 - sponge (PU 1050*50*3) CEW18B1833A 41399-000023 - Insulating sponge CEW18B1833A 41509-000026 - Up Adjustable shade rail CEW18B1833A 41509-000006 - Adjustable shade CEW18B1833A Assembly 41214-000132 - sash lock CEW18B1833A 41214-000411 - Support plate CEW18B1833A 50803-100002 - bolt( M6×18) CEW18B1833A 50612-100010 - nut(M6) CEW18B1833A FIgure 905 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CEW18B33A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 49 68000434 50209-100009 - gasket(inner diameter4.3×t1.0) CEW18B1833A 50 68000435 51307-100006 - screw(ST4.2×12) CEW18B1833A 51 68000436 51314-100035 - screw(ST4.8×16- CEW18B1833A F-H) 52 68000437 50704-100001 - bolt(M5×13) CEW18B1833A 53 68000438 50610-100019 - screw(M5) CEW18B1833A 54 68000439 51307-100005 - screw(ST4.8×8) CEW18B1833A -56 68000416 41504-000094 - Front Vortex Shell(DOWN) CEW18B1833A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 905 QTY 1 1 1 1 1 1 1 69 PARTS CATALOG Chill Premier Models: CEW24B33A FIgure 906 70 PARTS CATALOG Chill Premier Models: CEW24B33A FIgure 906 71 PARTS CATALOG Chill Premier Models: CEW24B33A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000441 41106-003887 - Front Panel Assembly CEW24B33A 1.1 68000333 41507-000055 - Intake grille CEW24B33A 1.2 68000334 41507-000137 - Air Filter CEW24B33A 1.3 68000167 41507-000106 - swing rod CEW24B33A 1.4 68000335 41507-000117 - Leading Flow Circle CEW24B33A 1.5 68000336 41507-000093 - Louver CEW24B33A 1.6 68000337 41507-000075 - Louver Connecter CEW24B33A 1.7 68000338 41507-000023 - Front Panel CEW24B33A 2 68000442 41504-000054 - Left Supporter CEW24B33A 3 68000340 41505-000229 - Electrical Box CEW24B33A Assembly 3.1 68000322 42001-000058 - Cable Clamp CEW24B33A 3.1 68000341 41507-000033 - Control Box panel CEW24B33A 3.2 68000342 31502-000026 - Display PCB CEW24B33A 3.3 68000328 10502-100034 - Transformer CEW24B33A 3.4 68000189 42001-000027 - Capacitor Strip CEW24B33A 3.5 68000343 22003-000006 - Compressor Capacitor CEW24B33A 3.6 68000344 10303-100018 - Fan Motor Capacitor CEW24B33A 3.7 68000421 31502-000010 - Main pcb CEW24B33A 3.8 68000201 41214-000877 - Main pcb supporter CEW24B33A 3.9 68000345 41505-000232 - Electrical Box CEW24B33A 4 68000346 41504-000056 - Top Cover CEW24B33A 5 68000347 41504-000051 - Back Surround CEW24B33A Cover Plate 6 68000348 22001-000167 - Fan Motor CEW24B33A 7 68000349 41504-000045 - Back Surround CEW24B33A Plate 8 68000294 41503-000008 - Propeller Fan CEW24B33A 9 68000350 92011-000773 - Condenser CEW24B33A 10 68000351 41509-000046 - left Adjustable CEW24B33A shade rail 11 68000352 41509-000018 - Adjustable shade CEW24B33A 12 68000353 41214-000579 - Adjustable shade CEW24B33A rod 13 68000354 41509-000025 - Up Adjustable shade rail CEW24B33A 14 68000355 41508-000009 - Cabinet CEW24B33A 72 FIgure 906 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 15 68000356 41509-000036 - Right Adjustable CEW24B33A 1 shade rail 16 68000357 41504-000037 - Partition plate CEW24B33A 1 17 68000443 41304-000070 - Back Vortex Shell CEW24B33A 1 18 68000419 41503-000012 - Centrifugal Fan CEW24B33A 1 19 68000444 41504-000090 - Front Vortex CEW24B33A 1 ShellUP 20 68000361 92011-003350 - Evaporator CEW24B33A 1 21 68000305 41605-000011 - Sensor Holder CEW24B33A 1 22 68000362 92014-000276 - Compressor CEW24B33A 1 23 68000363 41504-000098 - Water drainage CEW24B33A 1 pan 24 68000301 41214-000856 - Pipe Cover (two- CEW24B33A 1 way) 25 68000300 41214-000857 - Pipe Cover (four- CEW24B33A 1 way) 26 68000364 92007-003557 - cold tube CEW24B33A 1 27 68000446 41502-000015 - Base CEW24B33A 1 28 68000331 22007-000067 - Power Supply CEW24B33A 1 Cord 29 68000423 22004-000067 - Electrically CEW24B33A 1 assisted heating 30 68000237 32001-000129 - WIFI Assembly CEW24B33A 1 31 68000422 22013-000789 - Remote CEW24B33A 1 Controller 32 68000232 10104-100026 - Sensor Assembly CEW24B33A 1 33 68000366 41110-000316 - Cover Forming CEW24B33A 1 34 68000219 A1202-000038 - Base Forming CEW24B33A 1 35 68000220 A2005-000537 - Base Carton CEW24B33A 1 36 68000425 12501-100001 - battery CEW24B33A 1 37 68000447 41509-000002 - Adjustable shade CEW24B33A 1 Assembly 38 68000354 41509-000025 - Up Adjustable CEW24B33A 1 shade rail 39 68000426 41214-000499 - sponge (PU CEW24B33A 1 1100X40X25) 40 68000427 42006-000235 - sponge (PU CEW24B33A 1 1050*50*3) 41 68000448 41399-000026 - Insulating CEW24B33A 1 sponge 42 68000430 41214-000132 - sash lock CEW24B33A 1 43 68000431 41214-000411 - Support plate CEW24B33A 1 44 68000432 50803-100002 - bolt( M6×18) CEW24B33A 1 45 68000433 50612-100010 - nut(M6) CEW24B33A 1 46 68000434 50209-100009 - gasket(inner CEW24B33A 1 diameter4.3×t1.0) 47 68000435 51307-100006 - screw(ST4.2×12) CEW24B33A 1 73 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 48 68000436 51314-100035 - screw(ST4.8×16- CEW24B33A 1 F-H) 49 68000437 50704-100001 - bolt(M5×13) CEW24B33A 1 50 68000438 50610-100019 - screw(M5) CEW24B33A 1 51 68000439 51307-100005 - screw(ST4.8×8) CEW24B33A 1 52 68000440 211407853 - Packaging plastic CEW24B33A 1 bags -53 68000445 41504-000092 - Front Vortex Shell CEW24B33A 1 (DOWN) 1-ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME 74 PARTS CATALOG Chill Premier Models: CCF05A10A CCF06A10A CCF08A10A FIgure 907 75 PARTS CATALOG Chill Premier Models: CCF05A10A CCF06A10A CCF08A10A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000216 210826698 - Base CCF05A10A, CCF06A10A 1A 68000145 210826701 - Base CCF08A10A 2 68000218 210755572 - Front Panel Assembly CCF05A10A, CCF06A10A, CCF08A10A 3 68000014 210736640A - Air Filter CCF05A10A, CCF06A10A, CCF08A10A 4 68000008 210755573 - Leading Flow Circle CCF05A10A, CCF06A10A, CCF08A10A 5 68000118 211241456 - Evaporator CCF05A10A, CCF06A10A 5A 68000146 211241581 - Evaporator CCF08A10A 6 68000119 214146283C - Electrical Assembly CCF05A10A, CCF06A10A 6A 68000147 214169039 - Electrical Assembly CCF08A10A 6.1 68000120 210736632 - Control Box panel CCF05A10A, CCF06A10A, CCF08A10A 6.2 68000029 210901461E - display pcb CCF05A10A, CCF06A10A, CCF08A10A 6.3 68000015 210901411N - Main pcb CCF05A10A, CCF06A10A, CCF08A10A 6.4 68000065 210736568 - Main pcb supporter CCF05A10A, CCF06A10A, CCF08A10A 6.5 68000040 210901721 - Transformer CCF05A10A, CCF06A10A, CCF08A10A 6.6 68000121 210826496 - Capacitor Strip CCF05A10A, CCF06A10A, CCF08A10A 6.7 68000009 210901420 - Capacitor CCF05A10A, CCF06A10A 6.7A 68000025 210901421 - Capacitor CCF08A10A 6.8 68000122 210826675 - Electrical Box Cover CCF05A10A, CCF06A10A 6.8A 68000148 210826680 - Electrical Box Cover CCF08A10A 7 68000010 210736634 - Centrifugal Fan CCF05A10A, CCF06A10A 7A 68000016 210736645 - Centrifugal Fan CCF08A10A 8 68000123 210736642A - Up Vortex Shell CCF05A10A, CCF06A10A 8A 68000150 210736646A - Up Vortex Shell CCF08A10A 9 68000124 210736643A - Middle Vortex Shell CCF05A10A, CCF06A10A 9A 68000151 210736647A - Middle Vortex Shell CCF08A10A 10 68000125 210736644A - Down Vortex Shell CCF05A10A, CCF06A10A 10A 68000152 210736648A - Down Vortex Shell CCF08A10A 11 68000053 210736635A - Back Partition plate CCF05A10A, CCF06A10A, CCF08A10A 12 68000126 211244320 - Discharge Pipe CCF05A10A 12a 68000143 211241569 - Discharge Pipe CCF06A10A 12B 13 13a 13B 14 14A 15 15A 76 68000153 68000217 68000073 68000154 68000011 68000017 68000127 68000155 211241653 - Discharge Pipe 211233963 - Compressor 211234046 - Compressor 211234047 - Compressor 210901425 - Fan Motor 210901424 - Fan Motor 211233812 - Suction Pipe 211233801 - Suction Pipe CCF08A10A CCF05A10A CCF06A10A CCF08A10A CCF05A10A, CCF06A10A CCF08A10A CCF05A10A, CCF06A10A CCF08A10A FIgure 907 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CCF05A10A CCF06A10A CCF08A10A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 16 68000018 210736633 - Propeller Fan CCF05A10A, CCF06A10A, CCF08A10A 17 68000128 211237530B - Condenser CCF05A10A 17a 68000144 211241574B - Condenser CCF06A10A 17B 68000156 211241577B - Condenser CCF08A10A 18 68000012 210826699 - Cabinet CCF05A10A, CCF06A10A 18A 68000019 210826702 - Cabinet CCF08A10A 22 68000036 210902158A - Remote Controller CCF05A10A, CCF06A10A, CCF08A10A 23 68000020 210901453 - Power Supply Cord CCF05A10A, CCF06A10A, CCF08A10A 24 68000021 210901454 - Sensor Assembly CCF05A10A, CCF06A10A, CCF08A10A 25 68000061 214169183 - installation accessories CCF05A10A, CCF06A10A, CCF08A10A 25.1 68000133 210737549 - Insulation strip sponge CCF05A10A, CCF06A10A, CCF08A10A 25.2 68000134 210737020 - Window Sash seal CCF05A10A, CCF06A10A, CCF08A10A 25.3 68000135 210737051 - Foam Top window Gasket CCF05A10A, CCF06A10A, CCF08A10A 25.4 68000022 210826772 - Top mounting Rail CCF05A10A, CCF06A10A, CCF08A10A 25.5 68000023 210755639 - Filler Panels CCF05A10A, CCF06A10A, CCF08A10A 25.6 68000023 210755640 - Filler Panels left Rail CCF05A10A, CCF06A10A, CCF08A10A 25.7 68000023 210755641 - Filler Panels right Rail CCF05A10A, CCF06A10A, CCF08A10A 25.8 68000023 211353335A - Filler Panels bag CCF05A10A, CCF06A10A, CCF08A10A 25.9 68000136 214146620 - Screw accessories CCF05A10A, CCF06A10A, CCF08A10A 25.9.1 68000137 1193070510 - Screw bag CCF05A10A, CCF06A10A, CCF08A10A 25.9.2 68000138 210826603 - Sash lock CCF05A10A, CCF06A10A, CCF08A10A 25.9.3 68000139 210826602 - Lock Frame CCF05A10A, CCF06A10A, CCF08A10A 25.9.4 68000140 1180010035 - screw 4.2*9.5 CCF05A10A, CCF06A10A, CCF08A10A 25.9.5 68000141 1180010019 - screw 4.2*13 CCF05A10A, CCF06A10A, CCF08A10A 25.9.6 68000142 1180010025 - screw 4.2*19 26 68000039 214154672 - Wifi module CCF05A10A, CCF06A10A, CCF08A10A CCF05A10A, CCF06A10A, CCF08A10A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 907 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 77 PARTS CATALOG Chill Premier Models: CCF10A10A CCF12A10A FIgure 908 78 PARTS CATALOG Chill Premier Models: CCF10A10A CCF12A10A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 1 68000160 214146537B - Front Panel Assembly CCF10A10A, CCF12A10A 1.1 68000024 210755514 - Intake grille CCF10A10A, CCF12A10A 1.2 68000027 210736617A - Air Filter CCF10A10A, CCF12A10A 2 68000161 214146589D - Electrical Assembly CCF10A10A, CCF12A10A 2.1 68000162 210736672 - Cable Clamp CCF10A10A, CCF12A10A 2.2 68000164 210826720 - Electrical Box Assembly CCF10A10A, CCF12A10A 2.3 68000121 210826496 - Capacitor Strip CCF10A10A, CCF12A10A 2.4 68000025 210901421 - Capacitor CCF10A10A 2.4A 68000028 210901423 - Capacitor CCF12A10A 2.5 68000166 210826683 - Electrical Box Cover CCF12A10A 2.6 68000029 210901461E - Display PCB CCF10A10A, CCF12A10A 2.7 68000168 210736561 - Control Box panel CCF10A10A, CCF12A10A 2.8 68000040 210901721 - Transformer CCF10A10A, CCF12A10A 2.9 68000030 210901411P - Main pcb CCF10A10A, CCF12A10A 2.10 68000031 210901539 - Sensor Assembly CCF10A10A, CCF12A10A 3 68000170 211234445 - Evaporator CCF10A10A 3A 68000200 211234361 - Evaporator CCF12A10A 4 68000172 210736652A - Middle Vortex Shell CCF10A10A, CCF12A10A 5 68000174 210736651A - Up Vortex Shell CCF10A10A, CCF12A10A 6 68000176 214146541 - Cabinet CCF10A10A, CCF12A10A 7 68000178 211234443B - Condenser CCF10A10A 7A 68000202 211234345B - Condenser CCF12A10A 8 68000032 210736728 - Propeller Fan CCF10A10A, CCF12A10A 9 68000180 210736621A - Back Surround Plate CCF10A10A, CCF12A10A 10 68000033 210901435 - Fan Motor CCF10A10A, CCF12A10A 11 68000034 210736727 - Centrifugal Fan CCF10A10A, CCF12A10A 12 68000182 210736653A - Down Vortex Shell CCF10A10A, CCF12A10A 13 68000184 211234297 - Compressor CCF10A10A 13A 68000204 211234298 - Compressor CCF12A10A 14 68000206 210736570 - Pipe Cover (two-way) CCF12A10A 15 68000208 211234354 - cold tube CCF12A10A 16 68000210 210736569 - Pipe Cover (four-way) CCF12A10A 17 68000186 210826728 - Base CCF10A10A, CCF12A10A 18 68000035 210901453A - Power Supply Cord CCF10A10A, CCF12A10A 19 68000188 211351575AU - carton CCF10A10A, CCF12A10A 20 68000190 211351574 - Base Carton CCF10A10A, CCF12A10A 21 68000192 211350337 - Base Foaming CCF10A10A, CCF12A10A 79 FIgure 908 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PARTS CATALOG Chill Premier Models: CCF10A10A CCF12A10A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 22 68000194 211350338 - Top cover CCF10A10A, CCF12A10A 23 68000036 210902158A - Remote Controller CCF10A10A, CCF12A10A 24 68000196 210755642 - installation accessories CCF10A10A, CCF12A10A 24.1 68000198 210737550 - Insulation strip sponge CCF10A10A, CCF12A10A 24.2 68000134 210737020 - Window Sash seal CCF10A10A, CCF12A10A 24.3 68000135 210737051 - Foam Top window Gasket CCF10A10A, CCF12A10A 24.4 68000212 210755644 - Filler Panels CCF10A10A, CCF12A10A 24.5 68000213 210755645 - Filler Panels Left Rail CCF10A10A, CCF12A10A 24.6 68000214 210755646 - Filler Panels Right Rail CCF10A10A, CCF12A10A 24.7 68000215 211354038A - Filler Panels bag CCF10A10A, CCF12A10A 24.8 68000136 214146620 - Screw accessories CCF10A10A, CCF12A10A 24.8.1 68000137 1193070510 - Screw bag CCF10A10A, CCF12A10A 24.8.2 68000138 210826603 - Sash lock CCF10A10A, CCF12A10A 24.8.3 68000139 210826602 - Lock Frame CCF10A10A, CCF12A10A 24.8.4 68000140 1180010035 - screw 4.2*9.5 CCF10A10A, CCF12A10A 24.8.5 68000141 1180010019 - screw 4.2*13 CCF10A10A, CCF12A10A 24.8.6 68000142 1180010025 - screw 4.2*19 CCF10A10A, CCF12A10A 25 68000038 210826820 - Top mounting Rail CCF10A10A, CCF12A10A 26 68000039 214154672 - Wifi module CCF10A10A, CCF12A10A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 908 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 80 PARTS CATALOG Unifit Models: UCT08A10A UCT10A10A UCT12A10A UCT10A30A FIgure 909 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 1 68000055 210738331 - Display decorative UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 piece1 2 68000056 210738332 - Display decorative UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 piece2 3 68000057 210755503 - Front Panel UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 Assembly 3.1 68000058 210755506 - Air Filter UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 4 68000373 211244404 - Evaporator UCT08A10A, 1 4A 68000391 211238697 - Evaporator UCT10A10A, UCT10A30A 1 4B 68000398 211238079 - Evaporator UCT12A10A 1 5 #N/A #N/A UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 6 68000374 211244403 - Capillary Assembly UCT08A10A 1 6A 68000392 211238698 - Capillary Assembly UCT10A10A, UCT10A30A 1 6B 68000399 211238080 - Capillary Assembly UCT12A10A 1 7 68000375 210738268A - Outlet foam UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 8 68000376 210836747 - Front Partition plate UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 81 PARTS CATALOG Unifit Models: UCT08A10A UCT10A10A UCT12A10A UCT10A30A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 9 68000377 210755615A - Display PCB cover UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 10 68000132 210738277 - Control Box panel UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 11 68000378 210836910 - Electrical Box UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 12 68000040 210901721 - Transformer UCT08A10A, UCT10A10A, UCT12A10A 12A 68000062 210901700 - Transformer UCT10A30A 13 68000041 210901745 - Fan Motor Capacitor UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 14 68000379 210836752 - Electrical Box Cover UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 15 68000030 210901411P - Main pcb UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 16 68000065 210736568 - Main pcb supporter UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 17 68000380 210738282 - Capacitor Strip UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 18 68000043 1170100033A - Compressor Capacitor UCT08A10A 18A 68000000 1170100007C - Compressor Capacitor UCT10A10A 18B 68000047 1170100023A - Compressor Capacitor UCT10A30A 18C 68000001 210901831 - Compressor Capacitor UCT12A10A 19 68000006 210738336 - Centrifugal Fan UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 20 68000381 210738267A - foam shell UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 21 68000382 210836909A - Partition plate UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 22 68000383 211237425 - Compressor UCT08A10A 22A 68000393 211236834 - Compressor UCT10A10A 22B 68000396 211231767 - Compressor UCT10A30A 22C 68000400 211238084 - Compressor UCT12A10A 23 68000044 210901757 - Fan Motor UCT08A10A, UCT10A10A 23A 68000068 210901723 - Fan Motor UCT10A30A 23B 68000002 210901722 - Fan Motor UCT12A10A 24 68000384 211237435 - Discharge Pipe UCT08A10A 24A 68000394 211238696 - Discharge Pipe UCT10A10A 24B 68000394 211238696 - Discharge Pipe UCT10A30A 24C 68000401 211236902 - Discharge Pipe UCT12A10A 25 68000069 210738266A - Back Partition plate UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 26 68000070 210738337 - Propeller Fan UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 27 68000385 211236831B - Condenser UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 27A 68000402 211236922B - Condenser UCT12A10A 28 68000071 210836745 - Cabinet UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 29 68000072 210836793 - grille UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A FIgure 909 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 82 PARTS CATALOG Unifit Models: UCT08A10A UCT10A10A UCT12A10A UCT10A30A FIgure 909 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 30 68000048 210836767 - intake and outtake UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 grille 31 68000386 210836781A - Base UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 32 68000051 210738265 - Water drainage pan UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 -34 68000035 210901453A - Power Supply Cord UCT08A10A, UCT10A10A, UCT12A10A 1 -34A 68000397 210901453E - Power Supply Cord UCT10A30A 1 -35 68000036 210902158A - Remote Controller UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 -36 68000054 210901730A - Display PCB UCT08A10A, UCT10A10A, UCT12A10A, UCT10A30A 1 -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME 83 PARTS CATALOG Unifit Models: UCT12A30, UCT14A30A FIgure 910 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 1 68000055 210738331 - Display decorative UCT12A30A, UCT14A30A 1 piece1 2 68000056 210738332 - Display decorative UCT12A30A, UCT14A30A 1 piece2 3 68000057 210755503 - Front Panel UCT12A30A, UCT14A30A 1 Assembly 3.1 68000058 210755506 - Air Filter UCT12A30A, UCT14A30A 1 4 68000398 211238079 - Evaporator UCT12A30A 1 4A 68000407 211244409 - Evaporator UCT14A30A 1 6 68000399 211238080 - Capillary Assembly UCT12A30A 1 6A 68000408 211244408 - Capillary Assembly UCT14A30A 1 7 68000375 210738268A - Outlet foam UCT12A30A, UCT14A30A 1 8 68000376 210836747 - Front Partition plate UCT12A30A, UCT14A30A 1 9 68000377 210755615A - Display PCB cover UCT12A30A, UCT14A30A 1 10 68000132 210738277 - Control Box panel UCT12A30A, UCT14A30A 1 11 68000378 210836910 - Electrical Box UCT12A30A, UCT14A30A 1 12 68000062 210901700 - Transformer UCT12A30A, UCT14A30A 1 13 68000063 1170100034A - Fan Motor UCT12A30A, UCT14A30A 1 Capacitor 14 68000379 210836752 - Electrical Box Cover UCT12A30A, UCT14A30A 1 84 PARTS CATALOG Unifit Models: UCT12A30A, UCT14A30A ITEM PART PART DESCRIPTION NUMBER 15 68000395 210901411H - Main pcb 16 68000065 210736568 - Main pcb supporter 17 68000380 210738282 - Capacitor Strip 18 68000066 1170100004A - Compressor Capacitor 18A 68000074 1170100026A - Compressor Capacitor 19 68000006 210738336 - Centrifugal Fan 20 68000381 210738267A - foam shell 21 68000382 210836909A - Partition plate 22 68000403 211238076 - Compressor 22A 68000409 211236912 - Compressor 23 68000068 210901723 - Fan Motor USED ON MODEL UCT12A30A, UCT14A30A UCT12A30A, UCT14A30A UCT12A30A, UCT14A30A UCT12A30A UCT14A30A UCT12A30A, UCT14A30A UCT12A30A, UCT14A30A UCT12A30A, UCT14A30A UCT12A30A UCT14A30A UCT12A30A, UCT14A30A 24 68000401 211236902 - Discharge Pipe UCT12A30A, UCT14A30A 25 68000069 210738266A - Back Partition plate UCT12A30A, UCT14A30A 26 68000070 210738337 - Propeller Fan UCT12A30A, UCT14A30A 27 68000402 211236922B - Condenser UCT12A30A, UCT14A30A 28 68000071 210836745 - Cabinet UCT12A30A, UCT14A30A 29 68000072 210836793 - grille UCT12A30A, UCT14A30A 30 68000048 210836767 - intake and outtake grille UCT12A30A, UCT14A30A 31 68000386 210836781A - Base UCT12A30A, UCT14A30A 32 68000404 211236909 - cold tube UCT12A30A 33 68000405 210738333 - Pipe Cover (two-way) UCT12A30A, UCT14A30A 34 68000406 210738334 - Pipe Cover (threeway) UCT12A30A, UCT14A30A 35 68000051 210738265 - Water drainage pan UCT12A30A, UCT14A30A -36 68000036 210902158A - Remote Controller UCT12A30A, UCT14A30A -37 68000397 210901453E - Power Supply Cord UCT12A30A, UCT14A30A -39 68000054 210901730A - Display PCB UCT12A30A, UCT14A30A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 910 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 85 PARTS CATALOG Unifit Models: UET08A11A UET10A33A UET12A33A FIgure 911 1 68000055 210738331 - Display decorative UET08A11A, UET10A33A, UET12A33A 1 piece1 2 68000056 210738332 - Display decorative UET08A11A, UET10A33A, UET12A33A 1 piece2 3 68000057 210755503 - Front Panel Assembly UET08A11A, UET10A33A, UET12A33A 1 3.1 68000058 210755506 - Air Filter UET08A11A, UET10A33A, UET12A33A 1 4 68000373 211244404 - Evaporator UET08A11A 1 4A 68000391 211238697 - Evaporator UET10A33A 1 4B 68000398 211238079 - Evaporator UET12A33A 1 5 #N/A #N/A UET08A11A, UET10A33A, UET12A33A 1 6 68000410 210901744 - Heater UET08A11A 1 6A 68000059 210901743 - Heater UET10A33A, UET12A33A 1 7 68000375 210738268A - Outlet foam UET08A11A, UET10A33A, UET12A33A 1 8 68000060 210755614A - Front Partition UET08A11A 1 plate 8A 68000376 210836747 - Front Partition plate UET10A33A, UET12A33A 1 9 68000060 210755614A - Display PCB cover UET08A11A, UET10A33A, UET12A33A 1 10 68000132 210738277 - Control Box panel UET08A11A, UET10A33A, UET12A33A 1 11 68000378 210836910 - Electrical Box UET08A11A, UET10A33A, UET12A33A 1 86 PARTS CATALOG Unifit Models: UET08A11A UET10A33A UET12A33A FIgure 911 12 68000040 210901721 - Transformer UET08A11A 1 12A 68000062 210901700 - Transformer UET10A33A, UET12A33A 1 13 68000041 210901745 - Fan Motor Capacitor UET08A11A 1 13A 68000046 1170100030A - Fan Motor Capacitor UET10A33A 1 13B 68000063 1170100034A - Fan Motor Capacitor UET12A33A 1 14 68000379 210836752 - Electrical Box Cover UET08A11A, UET10A33A, UET12A33A 1 15 68000042 210901411S - Main pcb UET08A11A 1 15A 68000064 210901411R - Main pcb UET10A33A, UET12A33A 1 16 68000065 210736568 - Main pcb supporter UET08A11A, UET10A33A, UET12A33A 1 17 68000380 210738282 - Capacitor Strip UET08A11A, UET10A33A, UET12A33A 1 18 68000043 1170100033A - Compressor UET08A11A 1 Capacitor 18A 68000047 1170100023A - Compressor UET10A33A 1 Capacitor 18B 68000066 1170100004A - Compressor UET12A33A 1 Capacitor 19 68000067 210738381 - Centrifugal Fan UET08A11A, UET10A33A, UET12A33A 1 20 68000411 210738267 - foam shell UET08A11A, UET10A33A, UET12A33A 1 21 68000382 210836909A - Partition plate UET08A11A, UET10A33A, UET12A33A 1 22 68000383 211237425 - Compressor UET08A11A 1 22A 68000396 211231767 - Compressor UET10A33A 1 22B 68000403 211238076 - Compressor UET12A33A 1 23 68000044 210901757 - Fan Motor UET08A11A 1 23A 68000068 210901723 - Fan Motor UET10A33A, UET12A33A 1 24 68000384 211237435 - Discharge Pipe UET08A11A 1 24A 68000394 211238696 - Discharge Pipe UET10A33A 1 24B 68000401 211236902 - Discharge Pipe UET12A33A 1 25 68000069 210738266A - Back Partition plate UET08A11A, UET10A33A, UET12A33A 1 26 68000070 210738337 - Propeller Fan UET08A11A, UET10A33A, UET12A33A 1 27 68000385 211236831B - Condenser UET08A11A, UET10A33A 1 27A 68000402 211236922B - Condenser UET12A33A 1 28 68000071 210836745 - Cabinet UET08A11A, UET10A33A, UET12A33A 1 29 68000072 210836793 - grille UET08A11A, UET10A33A, UET12A33A 1 30 68000048 210836767 - intake and outtake UET08A11A, UET10A33A, UET12A33A 1 grille 31 68000412 210836781 - Base UET08A11A, UET10A33A, UET12A33A 1 32 68000050 210901012 - Drainage valve UET08A11A, UET10A33A, UET12A33A 1 33 68000051 210738265 - Water drainage pan UET08A11A, UET10A33A, UET12A33A 1 87 PARTS CATALOG Unifit Models: UET08A11A UET10A33A UET12A33A FIgure 911 -34 68000413 210738117 - Sensor supporter UET08A11A, UET10A33A, UET12A33A 1 (outlet) -35 68000374 211244403 - Capillary Assembly UET08A11A 1 -35A 68000392 211238698 - Capillary Assembly UET10A33A 1 -35B 68000399 211238080 - Capillary Assembly UET12A33A 1 -37 68000045 210901453D - Power Supply Cord UET08A11A 1 -37A 68000052 210901453B - Power Supply Cord UET10A33A, UET12A33A 1 -38 68000036 210902158A - Remote Controller UET08A11A, UET10A33A, UET12A33A 1 -39 68000054 210901730A - Display PCB UET08A11A, UET10A33A, UET12A33A 1 -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME 88 Unifit Models: UET14A33A PARTS CATALOG FIgure 912 ITEM PART PART DESCRIPTION USED ON MODEL QTY NUMBER 1 68000055 210738331 - Display decorative UET14A33A 1 piece1 2 68000056 210738332 - Display decorative UET14A33A 1 piece2 3 68000057 210755503 - Front Panel UET14A33A 1 Assembly 3.1 68000058 210755506 - Air Filter UET14A33A 1 4 68000407 211244409 - Evaporator UET14A33A 1 5 #N/A #N/A UET14A33A 1 6 68000059 210901743 - Heater UET14A33A 1 7 68000375 210738268A - Outlet foam UET14A33A 1 8 68000376 210836747 - Front Partition plate UET14A33A 1 9 68000060 210755614A - Display PCB cover UET14A33A 1 10 68000132 210738277 - Control Box panel UET14A33A 1 11 68000378 210836910 - Electrical Box UET14A33A 1 12 68000062 210901700 - Transformer UET14A33A 1 13 68000062 210901700 - Fan Motor Capacitor UET14A33A 1 14 68000379 210836752 - Electrical Box Cover UET14A33A 1 15 68000064 210901411R - Main pcb UET14A33A 1 16 68000065 210736568 - Main pcb supporter UET14A33A 1 17 68000380 210738282 - Capacitor Strip UET14A33A 1 89 PARTS CATALOG Unifit Models: UET14A33A ITEM PART PART DESCRIPTION NUMBER USED ON MODEL 18 68000074 1170100026A - Compressor Capacitor UET14A33A 19 68000067 210738381 - Centrifugal Fan UET14A33A 20 68000411 210738267 - foam shell UET14A33A 21 68000382 210836909A - Partition plate UET14A33A 22 68000409 211236912 - Compressor UET14A33A 23 68000068 210901723 - Fan Motor UET14A33A 24 68000401 211236902 - Discharge Pipe UET14A33A 25 68000069 210738266A - Back Partition plate UET14A33A 26 68000070 210738337 - Propeller Fan UET14A33A 27 68000402 211236922B - Condenser UET14A33A 28 68000071 210836745 - Cabinet UET14A33A 29 68000072 210836793 - grille UET14A33A 30 68000048 210836767 - intake and outtake grille UET14A33A 31 68000412 210836781 - Base UET14A33A 32 68000404 211236909 - cold tube UET14A33A 33 68000405 210738333 - Pipe Cover (two-way) UET14A33A 34 68000406 210738334 - Pipe Cover (threeway) UET14A33A 35 68000050 210901012 - Drainage valve UET14A33A 36 68000051 210738265 - Water drainage pan UET14A33A 37 68000413 210738117 - Sensor supporter (outlet) UET14A33A 38 68000408 211244408 - Capillary Assembly UET14A33A -40 68000052 210901453B - Power Supply Cord UET14A33A -41 68000036 210902158A - Remote Controller UET14A33A -42 68000054 210901730A - Display PCB UET14A33A -ITEMS ARE NON- ILLUSTRATED *ITEMS ARE NON-STOCKED, WILL NORMALLY REQUIRE 2-3 WEEKS LEAD TIME FIgure 912 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 90 WSE SLEEVE/ EXTERIOR GRILLES Unifit USC SLEEVE Available Accessories An existing or new sleeve is required for installation. The Friedrich USC sleeve ships with the accessories needed for installation in new construction, or installation into an existing sleeve. INCLUDED WITH USC SLEEVE USC wall sleeve ships with weather panels (2) and grille. Sleeve is shown at right with: 1. Painted steel inner panel 2. Painted steel outer panel 3. Painted steel standard grille USC sleeve Inner weather panel Outer weather panel OPTIONAL GRILLE ARCHITECTURAL GRILLE-UXAA Optional extruded brushed aluminum grille. UXAA, optional architectural grille IMPORTANT: When installing into an existing sleeve, consult Installation Section of your Installation/Operation Manual to determine adapter (included with chassis) should be used. Standard grille SLEEVE/ CHASSIS DIMENSIONS Model Uni-Fit ® USC Sleeve UCT, UET Chassis 91 Height Width Depth Depth with Front Minimum Extension Into Room Minimum Extension Outside Thru-the-wall Finished Hole Height Width Max. Depth 15 1/2" 14 1/2" 25 7/8" 24 1/4" 16 3/4" - 20 1/2" 20 5/16 " 3 3/4" 1/2 " 15 3/4" 26 1/8" 16 1/4" Friedrich Air Conditioning Company 10001 Reunion Place, Suite 500 San Antonio, TX 78216 800-541-6645 www.friedrich.com ROOM AIR CONDITIONERS LIMITED WARRANTY FIRST YEAR ANY PART: If any part supplied by FRIEDRICH fails because of a defect in workmanship or material within twelve months from date of original purchase, FRIEDRICH will repair the product at no charge, provided room air conditioner is reasonably accessible for service. Any additional labor cost for removing inaccessible units and/or charges for mileage related to travel by a Service Agency that exceeds 25 miles one way will be the responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within twelve months from the date of the original purchase. SECOND THROUGH FIFTH YEAR SEALED REFRIGERANT SYSTEM: If the Sealed Refrigeration System (defined for this purpose as the compressor, condenser coil, evaporator coil, reversing valve, check valve, capillary, filter drier, and all interconnecting tubing) supplied by FRIEDRICH in your Room Air Conditioner fails because of a defect in workmanship or material within sixty months from date of purchase, FRIEDRICH will pay a labor allowance of $100 and parts necessary to repair the Sealed Refrigeration System; PROVIDED FRIEDRICH will not pay any additional labor charges over the prescribed labor allowance including the cost of diagnosis of the problem, removal, freight charges, and transportation of the air conditioner to and from the Service Agency, and the reinstallation charges associated with repair of the Sealed Refrigeration System. All such cost will be the sole responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within sixty months from the date of the original purchase. APPLICABILITY AND LIMITATIONS: This warranty is applicable only to units retained within the Fifty States of the U.S.A., District of Columbia, and Canada. This warranty is not applicable to: 1. Air filters, fuses, batteries and the front grille removal tool. 2. Products on which the model and serial numbers have been removed. 3. Products which have defects or damage which results from improper installation, wiring, electrical current characteristics, or maintenance; or caused by accident, misuse or abuse, fire, flood, alterations and/or misapplication of the product and/or units installed in a corrosive atmosphere, default or delay in performance caused by war, government restrictions or restraints, strikes, material shortages beyond the control of FRIEDRICH, or acts of God. OBTAINING WARRANTY PERFORMANCE: Service will be provided by the FRIEDRICH Authorized Dealer or Service Organization in your area. They are listed in the Yellow Pages. If assistance is required in obtaining warranty performance, write to: Room Air Conditioner Service Manager (the Friedrich address is at the top of this w arranty) or email tac@friedrich.com. LIMITATIONS: THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES. Anything in the warranty notwithstanding, ANY IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE AND/OR MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY. MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY. Performance of Friedrich's Warranty obligation is limited to one of the following methods: 1. Repair of the unit 2. A refund to the customer for the prorated value of the unit based upon the remaining w arranty period of the unit. 3. Providing a replacement unit of equal value The method of fulfillment of the warranty obligation is at the sole discretion of Friedrich Air Conditioning. NOTE: Some states do not allow limitations on how long an implied w arranty lasts, or do not allow the limitation or exclusion of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. OTHER: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. PROOF OF PURCHASE: Owner must provide proof of purchase in order to receive any w arranty related services. All service calls for explaining the operation of this product w ill be the sole responsibility of the consumer. All warranty service must be provided by an Authorized FRIEDRICH Service Agency, unless authorized by FRIEDRICH prior to repairs being made. 92 THIS PAGE LEFT INTENTIONALLY BLANK. 93 CUSTOMER SATISFACTION and QUALITY ASSURANCE Friedrich is a conscientious manufacturer, concerned about customer satisfaction, product quality, and controlling warranty costs. As an Authorized Service Provider you play a vital role in these areas. By adhering to the policies and procedures you provide us with vital information on each warranty repair you complete. This information is used to identify product failure trends, initiate corrective action, and improve product quality, thereby further reducing warranty expenses while increasing customer satisfaction levels. FRIEDRICH AUTHORIZED PARTS DEPOTS AAA Refrigeration Service 1322 24th Street, Suite B Kenner, Louisiana 70062 504-464-7444 877-813-7444 Alamo Service Company 1450 North Flores Street San Antonio, Texas 78212 210-2272450 800-328-2450 The Gabbert Company 6868 Ardmore Houston, Texas 77054 713-747-4110 800-458-4110 Reeve Air Conditioning, Inc. 2501 South Park Road Hallandale, Florida 33009 954-962-0252 800-962-3383 Johnstone Supply of Woodside 27-01 Brooklyn Queens Expway Woodside, New York 11377 718545-5464 800-431-1143 TECHNICAL SUPPORT CONTACT INFORMATION Friedrich Air Conditioning Co. 10001 Reunion Place, Suite 500 · San Antonio, Texas 78216 1-800-541-6645 www.friedrich.com 94