ATV6000 Installation Manual EN QH83258 03

Variable Speed Drives

Schneider Electric

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ATV6000 Installation Manual EN QGH83258 03

Altivar Process ATV6000
Variable Speed Drives Installation Manual
QGH83258.03 03/2021
www.se.com

Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its subsidiaries referred to in this guide are the property of Schneider Electric SE or its subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and furnished for informational use only. No part of this guide may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide or its content, except for a non-exclusive and personal license to consult it on an "as is" basis. Schneider Electric products and equipment should be installed, operated, serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any errors or omissions in the informational content of this material or consequences arising out of or resulting from the use of the information contained herein.

Table of Contents

Variable Speed Drives

QGH83258.03

Safety Information.......................................................................................5
Qualification Of Personnel...........................................................................5 Intended Use..............................................................................................6 Product Related Information ........................................................................6 Complete Drive System Power Off Procedure...............................................9
About the Book.......................................................................................... 11 Technical Data and Features ..................................................................14
Presentation............................................................................................. 14 Benefits ...................................................................................................15 General Technical Data.............................................................................19 Type designation ......................................................................................21 Nameplate Example .................................................................................22 Selection and ordering data.......................................................................23 Key Interlock System ................................................................................34
Steps for Setting Up..................................................................................38 Transportation, Storage and Disposal ...................................................39
Transport and Storage Conditions..............................................................39 Storage and Handling Instructions for Spare Parts ......................................40 Unpacking and Inspection .........................................................................41 End of Life / Disposal ................................................................................41 Lifting and Transport .................................................................................42
Mechanical Installation.............................................................................46
General Notes on Installation.....................................................................46 Cabinet Installation ...................................................................................49 Cabinet Combination ................................................................................51 Power Cell Installation ..............................................................................53 Cooling Fan Installation.............................................................................55 Fan Shutter Installation .............................................................................57
Electrical Installation.................................................................................61
Overview of Installation .............................................................................61 Grounding Connection ..............................................................................62 External Power cabling .............................................................................63 Auxiliary Power cabling .............................................................................66 Control cabling .........................................................................................68 Control Terminals Electrical Data ...............................................................70 Inspection ................................................................................................73
Routine Maintenance ...............................................................................74
Service and Maintenance ..........................................................................74 Visual Inspection and Cleaning..................................................................74 Wiring Inspection......................................................................................74 Grounding Cable for Maintenance (Option).................................................75 Cleaning and Replacement of Filters..........................................................75 Scheduled Servicing .................................................................................77
ATV6000 Drive System I/O Interface Diagram (standard configuration) ............................................................................................. 79 Operating Environment Maintenance of VSD ......................................80
3

Safety Information
Safety Information

Variable Speed Drives

Important Information
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a "Danger" or "Warning" safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.

Please Note

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with

QGH83258.03

Variable Speed Drives

Safety Information
the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work.

Intended Use

This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual.
The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented. Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards.

Product Related Information
Read and understand these instructions before performing any procedure with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Before performing work on the drive system: · Follow the instructions given in the section "Complete drive system power
Off procedure" of the installation manual. Before applying voltage to the drive system: · Verify that the work has been completed and that the entire installation
cannot cause hazards. · move the ground and the short circuits on the mains input terminals and the
motor output terminals. · Verify proper grounding of all equipment. · Verify that all protective equipment such as covers, doors, grids is installed
and/or closed. Failure to follow these instructions will result in death or serious injury.

QGH83258.03

Safety Information

Variable Speed Drives
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH · Only appropriately trained persons who are familiar with and fully understand
the contents of the present manual and all other pertinent product documentation and who have received all necessary training to recognize and avoid hazards involved are authorized to work on and with this drive system. · Installation, adjustment, repair and maintenance must be performed by qualified personnel. · Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. · Only use properly rated, electrically insulated tools and measuring equipment. · Do not touch unshielded components or terminals with voltage present. · Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation. · Insulate both ends of unused conductors of the motor cable · Do not create short circuits across the DC bus terminals or the DC bus capacitors. Failure to follow these instructions will result in death or serious injury.
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

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Variable Speed Drives

Safety Information
Your application consists of a whole range of different interrelated mechanical, electrical, and electronic components, the drive being just one part of the application. The drive by itself is neither intended to nor capable of providing the entire functionality to meet all safety-related requirements that apply to your application. Depending on the application and the corresponding risk assessment to be conducted by you, a whole variety of additional equipment is required such as, but not limited to, external encoders, external brakes, external monitoring devices, guards, etc.
As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply to your machine. You must conduct a risk assessment and determine the appropriate Performance Level (PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable standards. In doing so, you must consider the interrelation of all components of the machine. In addition, you must provide instructions for use that enable the user of your machine to perform any type of work on and with the machine such as operation and maintenance in a safe manner.
The present document assumes that you are fully aware of all normative standards and requirements that apply to your application. Since the drive cannot provide all safety-related functionality for your entire application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached by installing all necessary additional equipment.
WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/ OR UNINTENDED EQUIPMENT OPERATION
· Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your application.
· Use redundant components and/or control paths for all critical control functions identified in your risk assessment.
· If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed loop mode.
· Verify that the service life of all individual components used in your application is sufficient for the intended service life of your overall application.
· Perform extensive commissioning tests for all potential error situations to verify the effectiveness of the safety-related functions and monitoring functions implemented, for example, but not limited to, speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct operation of brakes and guards.
· Perform extensive commissioning tests for all potential error situations to verify that the load can be brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The products may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
· Carefully install the wiring in accordance with the EMC requirements.
· Do not operate the product with unknown or unsuitable settings or data.
· Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

QGH83258.03

Safety Information

Variable Speed Drives
WARNING
LOSS OF CONTROL · The designer of any control scheme must consider the potential failure
modes of control paths and, for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart. · Separate or redundant control paths must be provided for critical control functions. · System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. · Observe all accident prevention regulations and local safety guidelines (1). · Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.
WARNING
LOSS OF CONTROL
Perform a comprehensive commissioning test to verify that communication monitoring properly detects communication interruptions
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage.
Failure to follow these instructions can result in equipment damage.

Complete Drive System Power Off Procedure

Perform the following actions to verify the absence of voltage

Step 1
2 3

Description
Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
Wear appropriate personal protective equipment (PPE).
e.g. Arc flash protection, helmet & visor, Insulation gloves.
Before disconnecting mains voltage, verify that the red LEDs of all power cells are ON by checking the LED state via the openings in the cabinet doors. If one or more of the red LEDs of the power cells are OFF, do not perform any further work, but contact your local Schneider Electric representative.

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Variable Speed Drives

Safety Information

Step 4
5 6
7
8 9 10 11 12

Description
Switch OFF all main power supply and ground the mains breaker.
Switch OFF all external auxiliary power supply (230V / 400V / ...) and lock them in off position.
Lock the grounding switch of the mains breaker with your personal lock and place a "Do Not Turn On" label on the medium voltage circuit breaker.
Wait 20 minutes to allow the DC bus capacitors to discharge.
The DC bus LEDs located on each power cell are not an indicator of the absence of DC bus voltage.
Verify that the red LEDs on all power cells are OFF.
If one or more of the red LEDs of the power cells remain ON for 20 minutes after the mains voltage has been disconnected, do not perform any further work, but contact your local Schneider Electric representative
Remove free key K0 from the medium voltage circuit breaker of the drive system and release the keys to open the cabinet doors.
Open the transformer cabinet doors and verify the absence of voltage with a properly rated voltage sensing device on the mains terminals and motor terminals.
If there is no voltage detected on the mains terminals, short circuit the input terminals to ground using a properly rated grounding equipment.
If there is no voltage detected on the motor terminals, short circuit the terminal to ground using a properly rated grounding equipment.
Verify that no other voltage is present in the drive system.

QGH83258.03

About the Book
About the Book

Variable Speed Drives

Document Scope
The purpose of this document is to: · give you mechanical and electrical information related to the ATV6000 drive. · show you how to install and wire this drive.

Validity Note

Original instructions and information given in this manual have been written in English (before optional translation).
This documentation is valid for the Altivar Process ATV6000 Medium Voltage Drives.
The asterisks (*) available to this document is linked to the following information: Based on previous data. This is not a guarantee of future performance or performance in your particular circumstances.
The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page www.se.com/ww/en/download/.
The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

QGH83258.03

Variable Speed Drives
Related Documents

About the Book

Use your tablet or your PC to quickly access detailed and comprehensive information on all our products on www.se.com.
The internet site provides the information you need for products and solutions: · The Handbook for detailed characteristics and selection guides, · The CAD files to help design your installation, · All software and firmware to maintain your installation up to date, · Additional documents for better understanding of drive systems and applications · And finally all the User Guides related to your drive, listed below:

Title of Documentation

Catalog Number

Digital Catalog for Industrial Automation

Digi-Cat

Altivar Process range brochure

998-20307132(English)

Recommended Cybersecurity Best Practices

CS-Best-Practices-2019-340 (English)

ATV6000 Handbook

QGH83255(English), PHA51119(French), PHA51121

(German), PHA51120(Spanish), GDE94089(Italian),

PHA51122(Russian), PHA51118(Chinese)

ATV6000 Installation Manual

QGH83258(English), QGH83259(French), QGH83261

(German), QGH83260(Spanish), GDE94087(Italian),

QGH83257(Chinese)

ATV6000 Programming Manual for Operator and Advanced Operator

QGH83265(English), QGH83266(French), QGH83268 (German), QGH83267(Spanish), GDE94088(Italian)

ATV6000 Embedded Ethernet Manual

PHA30472(English)

ATV6000 Modbus SL Manual

MFR24213(English)

ATV6000 PROFIBUS Manual

PHA30474 (English)

ATV6000 DeviceNet Manual

PHA30471(English)

ATV6000 EtherCat Manual

PHA30473 (English)

ATV6000 Profinet Manual

PHA30475(English)

ATV6000 CANopen Manual

PHA30470(English)

SoMove: FDT

SoMove_FDT(English, French, German, Spanish, Italian,

Chinese)

Altivar Process ATV6000: DTM Recommended Cybersecurity Best Practices

CS-Best-Practices-2019-340 (English)

You can download these technical publications and other technical information from our website at www.se.com/en/download

QGH83258.03

About the Book
Terminology
Contact Us

Variable Speed Drives
The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms or definitions in the relevant standards. In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure, fault, fault reset, protection, safe state, safety function, warning, warning message, and so on. Among others, these standards include:
· IEC 61800 series: Adjustable speed electrical power drive systems · IEC 61508 Ed.2 series: Functional safety of electrical/electronic/
programmable electronic safety-related · EN 954-1 Safety of machinery - Safety related parts of control systems · ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems · IEC 61158 series: Industrial communication networks - Fieldbus
specifications · IEC 61784 series: Industrial communication networks - Profiles · IEC 60204-1: Safety of machinery - Electrical equipment of machines Part
1: General requirements In addition, the term zone of operation is used in conjunction with the description of specific hazards, and is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
Select your country on: www.se.com/contact
Schneider Electric Industries SAS Head Office 35, rue Joseph Monier 92500 Rueil-Malmaison France

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Variable Speed Drives
Technical Data and Features

Technical Data and Features

Presentation
Control and Transformer Cabinet
Clever and modular arrangement of control section in front of transformer. This section with independent access allows the integration of additional components according to your personal needs.

Benefits
· Space optimized dimensions without squeezing components in small compartments, granting you a nominal service life avoiding hot spot inside the system.
· The integrated transformer and multilevel structure helps to avoid bearing currents in existing motors. This results in a capability to run your old motor on a new MV drive, leading to a drastic reduction of energy costs where your damper controlled fan or throttle controlled pump is concerned.

Fig. Control and transformer cabinet
Power cells Cabinet
The power cells cabinet contains the inverter function of the ATV6000. It is a modular cabinet that can be used with the transformer cabinet according to the implementation requirements. The power cells are placed onto a fast-track system providing a convenient access to it.
Benefits · Clear arrangement of components helping your team in maintenance and service · Compact and low weight cell design saving maintenance shutdown time · Easier installation to save time

Fig. Power cells cabinet and Power cell 14

QGH83258.03

Technical Data and Features
Drive Topology
Fig. ATV6000 multilevel architecture

Variable Speed Drives
Its simple two level power cell design takes away the complexity of multilevel architecture and makes it into a clear and easy understandable technology. This saves your maintenance cost because the crew will easily understand Altivar 6000.
One of the core component of ATV6000 is the "Power cell". This "Power cell" is a single phase, two level output switching device, supplied by a 700/720 V low voltage winding of a transformer.
The big advantage of this is, that the switching elements are state-of-the-art LV components. By putting this AC - supplies in series, higher voltages are achieved. The number of "Power cells" determines the output voltage. Every cell provides a small step of motor supply, resulting in a smooth waveform. Phase shifting can be done on the secondary windings of transformer, allowing an elimination of harmonics of input.
The drive regulation system and control system are installed at front of the drive to provide an optimized footprint. The transformer and cell section can be separated for easy installation.
As an option the adequate cooling fans on top of the cabinet can be supplied by an additional secondary windings of the integrated transformer to avoids additional 3phase supplies for the drive
Schneider Electric offers this transformer in a standard efficiency as well as in increased high efficiency.

Benefits
Services-oriented drives
Increase availability and reduce Downtime for service continuity by 20%*
Improved operator efficiency · Generation of robust, actionable, and relevant information · Advanced communication and predictive maintenance capabilities · Functionalities for remote intervention and online support · Easy troubleshooting with QR code · Comfortable usability with the connected 10" Magelis HMI screen · Key performance indicators
Fast and easy on-site maintenance operation · Quicker intervention · Optimized management of spare parts stock with modular architecture · Easy front access design

Digital services
QGH83258.03

More uptime & shorter recovery time with predictive maintenance and reduce TCO by 20%*
· Predictive maintenance, including continuous monitoring, risk assessment, and mitigation plan, with EcoStruxureTM Asset Advisor
· Identification of energy saving potential · Optimized maintenance budgeting · 360° diagnostics, with report and analysis · Records of your crucial assets · Access to 24/7 Schneider Electric service assistance
15

Variable Speed Drives

Technical Data and Features

EcoStruxure Asset Advisor
Preventive analytics to increase operational performance of your drives systems
ATV6000 provides a unique solution to optimize the operation and maintenance of your installation. It allows you to manage maintenance tasks on your assets with preventive and predictive management based on real-time assessments and predictive analytics. All thanks to the combination of smart connected device technologies and powerful cloud-based risk prediction capabilities.
The ATV6000 with EcoStruxure Asset Advisor transforms data into insight to help run your operations more efficiently and safer, with more availability, and increased profits.
Continuous health monitoring
The operator gets a complete health monitoring view of its assets and conditions of usage (drive, transformer, MCB, motor) and the assets are seen as super-sensors providing relevant data and KPIs.
Risk evaluation
The operator knows in real-time where and what risks are on the installation. Predictive analytics constantly evaluates the level and criticality of risk by looking at an asset, the process duty cycle, and the condition of usage. This enables the ability to predict, in advance, a potential failure or dysfunction of the installation.
Risk mitigation
The operator receives notification of the necessary maintenance task required at the right time to secure the asset and production at minimal cost, mitigating the risks of downtime.

QR code interface

Empowered operator to improve efficiency
The ATV6000 provides a smart and easy to use QR-code interface to provide the operator with relevant drive information. With just one scan of the QR-code with a mobile device (as tablet or smartphone) on the name plate or the HMI screen you get easy access to technical documentation or technical online support for easy error management.

QGH83258.03

Technical Data and Features

Variable Speed Drives

Energy management

Optimize usage of energy and reduce consumption by up to 30%*
Better usage of energy · Embedded power management with < 5% measurement error · Key performance indicators and service life monitoring on energy usage · Smart data collection and access to real-time information

1 Voltage on motor side 2 Current on motor side

Use of clean power · Designed for seamless integration into installation · No need to add harmonic mitigation on mains side · Minimized energy waste · Reduced motor losses, vibrations, and torque pulses with advanced harmonic-free technology

A Mains 1 Drive input voltage, Drive input current, Drive input power 2 Motor current, Motor voltage, Motor speed, Motor winding & bearing temperature, Consumption kWH 3 Over-/Underload, Stall, Cavitation, Flow, Pressure, BEP
Process optimization
Improve productivity and availability by up to 20%*
Error tolerant operations Equipped with level inverter bypass features, ATV6000 help to reduce process interruption. Proactive maintenance approach With improved warning functions in case of unusual conditions, and sophisticated measures to help protect equipment against damage. The ATV6000 is also highly modular, enabling fast maintenance operation. Maximized performance and production output Ensuring sustainable operation efficiency through making necessary adjustment in case of best efficiency point (BEP) deviation.
BEP Best Efficiency Point Function

QGH83258.03

Variable Speed Drives
Tailored solutions

Technical Data and Features
Our IIoT-enabled EcoStruxure solution
Provides compatibility with Process Expert System (PES) architectures, Modicon M580 controllers, and Foxboro EVO DCS systems.
The ATV6000's smart drive capabilities offer innovative features based on IIoT, mobility, detecting, analysing, and recommending solutions to boost your operation and maintenance activities.
The drive is EcoStruxure-ready, providing a complete integrated solution for overall equipment effectiveness.
It allows you to save time and exploit the full range of capabilities of your equipment on a single platform.
· EcoStruxure PES and ModiconTM M580-compatible, enabling use of dedicated libraries for quicker product implementation and commissioning
· DTM library and application function blocks provide full programming and diagnostic functions
· EcoStruxure Asset Advisor uses the drive as a super sensor for predictive maintenance
Deliver solutions to optimize your operation efficiency and investment (time & expenditure)
· Delivers a highly versatile platform to meet demanding customer requirements beyond those of standard drives
· Provides a high level of customization to fit specific purposes · Offers flexibility with electrical or mechanical modifications and extensions
easily delivered · Utilizes a simplified design process and shortened system implementation
time

QGH83258.03

Technical Data and Features
General Technical Data

Variable Speed Drives

Input

18-66 pulse diode rectifier bridge

Output

Multilevel PWM with 2 level low-voltage IGBT inverter cells

Input voltage Allowable voltage fluctuation

· 3.3 kV, 4.16 kV, 5.5 kV, 6.0 kV, 6.3 kV, 6.6 kV,10 kV,11 kV · 2.4 kV and 13.8 kV on request · Variation: ± 10 %
The drive is subject to derating operation when the voltage drop of power supply is within -25 % of nominal voltage.

Input frequency

50/60 Hz ± 5 %

Incoming short circuit withstand

31.5 kA for 150 ms

Overload capability

· Normal duty: 120 % 60 s/10 min and 150 % 3 s/10 min · Heavy duty: 150 % 60 s/10 min, 185 % 3 s/10 min

Total harmonics THD(i)

Comply with the requirements of power quality standard of IEEE519-2014

Input power factor

0.96 from 20 % to 100 % of load

Cable entry

Bottom (on request for others)

Frequency resolution

0.01 Hz

Power cells command signals transmission Fiber optic transmission

Efficiency at rated power

Inverter efficiency is 98.5 %. Drive efficiency including input transformer is 96 % to 96.5 % depending on product.

Type of motor

Asynchronous motor, synchronous motor, permanent magnet motor (Surface / Interior magnet).

Three-phase output voltage for motor connection
Output frequency

0 to respective output voltage. 0.1 to 120 Hz

Input transformer

Indoor type integrated in the frequency variable device, the dry phase-shifting transformer can be supplied for 18-66 pulse rectifier

Control power supply

100...240 Vac ± 10 % (47...63 Hz), 1 kVA capacity.

Other AC and DC voltage on request

Auxiliary power supply

230 Vac ± 10 %, 50/60Hz, 1kVA capacity for standard configuration, value depending on auxiliary options used.

Cooling fan power supply

400 VAC ± 10 %, 50Hz, capacity depending on drive reference.

Other voltage on request

Communication protocols

Modbus TCP, EtherNet/IP, Modbus serial

HMI

10 inch, color graphic, touch screen, multi-languages

Control interface

8 DI, 3AI, 2AO,3 relay output (more on request)

Degree of protection (cabinet)

· Standard: IP31, IP22 air exhaust · Option: IP41, IP42

Paint Cooling

RAL 7035 Forced air ventilation

EMC

EN/IEC 61800-3 environment 2 category C4 for power, C3 for control

Reference standard

IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60529, IEEE 519 and other optional ones

Product certification

CE, EAC, CSA

Environment features Storage temperature

0 °C to 50 °C

Transportation temperature

-25 °C to 70 °C

Working temperature

0 to 40 °C, up to 50°C possible with derating (1).

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Variable Speed Drives

Technical Data and Features

Environment features Relative humidity

Up to 90% (without condensation)

Optional: maximum up to 95% (without condensation)

Altitude

1000 m, up to 2000m possible with derating (1).

Noise level

80/83/85 dB (A)

Over Voltage Category

IEC61800 (Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy)

· Drive line side · Drive motor side · Secures Control power supply · Auxiliary and fan power supply

· Category III · Category II · Category II · Category III

Pollution in accordance with IEC 61800-5-1 Pollution degree 2

Environmental parameters (operation)

Refer to IEC60721-3-3

· Climatic conditions · Mechanical conditions · Biological conditions · Chemical conditions · Mechanically active substances

· 3K3 · 3M1 · 3B1 · 3C2 · 3S1

(1): Derating must be applied on the drive system and the value of the derating is defined by Schneider Services depending on the customer application and the local environment conditions

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Verify that environmental conditions such as temperature, relative humidity, air contamination, shock, and vibration comply with the specifications provided in the present manual.
Failure to follow these instructions will result in death or serious injury.

If one of the condition differs from the specifications, contact your local Schneider Electric representative.
This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

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Technical Data and Features

Variable Speed Drives

Type designation

For ATV6000

The product designation of the ATV6000 consists of several points of reference (characters and figures). The meaning of each point is illustrated in the following example.

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Variable Speed Drives
Nameplate Example
The nameplate contains the following data:

Technical Data and Features

Legend
Marking

Description Product Type Technical data Serial number QR code

Marking

Description Part number Manufacturing date Certifications Legal information

NOTE: Use the nameplate to validate that the product characteristics are compatible with your local installation.

QGH83258.03

Technical Data and Features
Selection and ordering data

Voltage class 2.4 kV

Power specifications for output voltage 2.4 kV, 9 power cells, 18 input pulses

Model

Normal duty

Variable Speed Drives

Heavy duty

Power cell

Transformer rating (1) Maximum motor shaft power (2)
Nominal continuous current 120% overload 1 min/10 mins
Maximum motor shaft power (2) Nominal continuous current 150% overload 1 min/10 mins Individual power cell rating Max overload 3 sec/10 mins

kVA

Voltage class: 2.4 kV (3)

ATV6000D200A2424

200

160

214

55.2

150

201

97.5

ATV6000D280A2424

280

220

295

180

241

97.5

ATV6000D350A2424

350

280

375

80.6

96.7

260

348

116

100

150

ATV6000D430A2424

430

340

455

100

120

270

362

120

100

150

ATV6000D570A2424

570

450

603

130

155

410

549

120

180

150

225

ATV6000D650A2424

650

520

697

150

180

410

549

120

180

150

225

ATV6000D790A2424

790

630

844

181

218

550

737

160

240

200

300

ATV6000D950A2424

950

760 1019 220

264

610

818

176

264

220

330

ATV6000C122A2424

1220 970 1300 280

336

770 1032 224

336

280

420

ATV6000C139A2424

1390 1100 1475 320

384

880 1180 256

384

320

480

ATV6000C163A2424

1630 1300 1743 374

449 1130 1515 328

492

410

615

ATV6000C178A2424

1780 1420 1904 410

492 1130 1515 328

492

410

615

ATV6000C200A2424

2000 1600 2145 460

552 1360 1823 392

588

490

735

ATV6000C213A2424

2130 1700 2279 490

588 1360 1823 392

588

490

735

ATV6000C225A2424

2250 1800 2413 518

622 1520 2038 440

660

550

825

ATV6000C239A2424

2390 1910 2561 550

660 1520 2038 440

660

550

825

ATV6000C275A2424

2750 2200 2950 633

760 2000 2682 576

864

720 1080

ATV6000C313A2424

3130 2500 3352 720

864 2000 2682 576

864

720 1080

ATV6000C338A2424

3380 2700 3620 777

932 2360 3164 680 1020 850 1275

ATV6000C369A2424

3690 2950 3956 850 1020 2360 3164 680 1020 850 1275

ATV6000C400A2424

4000 3200 4291 921 1105 2780 3728 800 1200 1000 1500

ATV6000C434A2424

4340 3470 4653 1000 1200 2780 3728 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Variable Speed Drives

Voltage class 3.3 kV

Power specifications for output voltage 3.3 kV, 9 power cells, 18 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

kVA

Voltage class: 3.3 kV (3)

ATV6000D390A3333

390

310

415

240

321

97.5

ATV6000D500A3333

500

400

536

83.7

100

380

509

120

100

150

ATV6000D590A3333 ATV6000D700A3333 ATV6000D790A3333

590

470

630

100

120

380

509

120

100

150

700

560

750

117

141

530

710

112

168

150

225

790

630

844

132

158

570

764

120

180

150

225

ATV6000D890A3333

890

710

952

150

180

570

764

120

180

150

225

ATV6000C100A3333

1000 800 1072 167

201

760 1019 160

240

200

300

ATV6000C113A3333

1130 900 1206 188

226

760 1019 160

240

200

300

ATV6000C132A3333

1320 1050 1408 220

264

840 1126 176

264

220

330

ATV6000C150A3333

1500 1200 1609 251

301 1070 1434 224

336

280

420

ATV6000C167A3333

1670 1330 1783 280

336 1070 1434 224

336

280

420

ATV6000C190A3333

1900 1520 2038 320

384 1220 1636 256

384

320

480

ATV6000C213A3333

2130 1700 2279 356

427 1560 2091 328

492

410

615

ATV6000C244A3333

2440 1950 2614 410

492 1560 2091 328

492

410

615

ATV6000C293A3333

2930 2340 3137 490

588 1870 2507 392

588

490

735

ATV6000C328A3333

3280 2620 3513 550

660 2100 2816 440

660

550

825

ATV6000C350A3333

3500 2800 3754 586

703 2690 3607 563

845

720 1080

ATV6000C388A3333

3880 3100 4157 649

779 2750 3687 576

864

720 1080

ATV6000C430A3333

4300 3440 4613 720

864 2750 3687 576

864

720 1080

ATV6000C463A3333

4630 3700 4961 774

929 3240 4344 680 1020 850 1275

ATV6000C508A3333

5080 4060 5444 850 1020 3240 4344 680 1020 850 1275

ATV6000C550A3333

5500 4400 5900 921 1105 3820 5122 800 1200 1000 1500

ATV6000C600A3333

6000 4770 6396 1000 1200 3820 5122 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Technical Data and Features

Voltage class 4.16 kV

Power specifications for output voltage 4.16 kV, 12 power cells, 24 input pulses

Model

Normal duty

Heavy duty

Variable Speed Drives Power cell

kVA

Voltage class: 4.16 kV (3)

ATV6000D350A4242

350

280

375

46.5

55.8

260

348

97.5

ATV6000D490A4242

490

390

522

310

415

97.5

ATV6000D570A4242

570

450

603

74.7

89.6

420

563

107

100

150

ATV6000D630A4242

630

500

670

99.6

470

630

119

100

150

ATV6000D750A4242

750

600

804

100

120

480

643

120

100

150

ATV6000D890A4242

890

710

952

118

141

680

911

113

170

150

225

ATV6000C100A4242

1000 800 1072 133

159

720

965

120

180

150

225

ATV6000C113A4242

1130 900 1206 150

180

720

965

120

180

150

225

ATV6000C125A4242

1250 1000 1341 166

199

950 1273 159

239

200

300

ATV6000C150A4242

1500 1200 1609 199

239

960 1287 160

240

200

300

ATV6000C165A4242

1650 1320 1770 220

264 1060 1421 176

264

220

330

ATV6000C188A4242

1880 1500 2011 249

299 1340 1796 224

336

280

420

ATV6000C210A4242

2100 1680 2252 280

336 1340 1796 224

336

280

420

ATV6000C240A4242

2400 1920 2574 320

384 1540 2065 256

384

320

480

ATV6000C275A4242

2750 2200 2950 365

438 1970 2641 328

492

410

615

ATV6000C308A4242

3080 2460 3298 410

492 1970 2641 328

492

410

615

ATV6000C338A4242

3380 2700 3620 448

538 2360 3164 392

588

490

735

ATV6000C369A4242

3690 2950 3956 490

588 2360 3164 392

588

490

735

ATV6000C414A4242

4140 3310 4438 550

660 2650 3553 440

660

550

825

ATV6000C463A4242

4630 3700 4961 614

737 3460 4639 576

864

720 1080

ATV6000C500A4242

5000 4000 5364 664

797 3460 4639 576

864

720 1080

ATV6000C542A4242 ATV6000C600A4242 ATV6000C640A4242

5420 4330 5806 720

864 3460 4639 576

864

720 1080

6000 4800 6436 797

956 4090 5484 680 1020 850 1275

6400 5120 6866 850 1020 4090 5484 680 1020 850 1275

ATV6000C700A4242

7000 5600 7509 930 1116 4810 6450 800 1200 1000 1500

ATV6000C753A4242

7530 6020 8072 1000 1200 4810 6450 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Variable Speed Drives

Voltage class 5.5 kV

Power specifications for output voltage 5.5 kV, 15 power cells, 30 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

kVA

Voltage class: 5.5 kV (3)

ATV6000D450A5555

450

355

476

44.6 53.5

330

442

97.5

ATV6000D570A5555

570

450

603

56.5 67.8

410

549

97.5

ATV6000D640A5555

640

510

683

410

549

97.5

ATV6000D790A5555

790

630

844

79.1 94.9

600

804

114

100

150

ATV6000D890A5555

890

710

952

89.2

107

630

844

120

100

150

ATV6000D990A5555

990

790 1059 100

120

630

844

120

100

150

ATV6000C113A5555

1130 900 1206 113

136

860 1153 108

162

150

225

ATV6000C132A5555

1320 1050 1408 132

158

950 1273 120

180

150

225

ATV6000C149A5555

1490 1190 1595 150

180

950 1273 120

180

150

225

ATV6000C169A5555

1690 1350 1810 170

203 1270 1703 160

240

200

300

ATV6000C199A5555

1990 1590 2132 200

240 1270 1703 160

240

200

300

ATV6000C219A5555

2190 1750 2346 220

264 1400 1877 176

264

220

330

ATV6000C250A5555

2500 2000 2682 251

301 1780 2387 224

336

280

420

ATV6000C278A5555

2780 2220 2977 280

336 1780 2387 224

336

280

420

ATV6000C318A5555

3180 2540 3406 320

384 2030 2722 256

384

320

480

ATV6000C350A5555

3500 2800 3754 352

422 2610 3500 328

492

410

615

ATV6000C375A5555

3750 3000 4023 377

452 2610 3500 328

492

410

615

ATV6000C408A5555

4080 3260 4371 410

492 2610 3500 328

492

410

615

ATV6000C488A5555

4880 3900 5229 490

588 3120 4183 392

588

490

735

ATV6000C538A5555

5380 4300 5766 550

660 3500 4693 440

660

550

825

ATV6000C600A5555

6000 4800 6436 603

723 4580 6141 576

864

720 1080

ATV6000C663A5555 ATV6000C717A5555 ATV6000C775A5555

6630 5300 7107 666 7170 5730 7684 720 7750 6200 8314 779

799 4580 6141 576

864

720 1080

864 4580 6141 576

864

720 1080

934 5410 7254 680 1020 850 1275

ATV6000C845A5555

8450 6760 9065 850 1020 5410 7254 680 1020 850 1275

ATV6000C925A5555

9250 7400 9923 929 1115 6370 8542 800 1200 1000 1500

ATV6000M100A5555 10000 7960 10674 1000 1200 6370 8542 800 1200 1000 1500 (1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Technical Data and Features

Voltage class 6 kV

Power specifications for output voltage 6 kV, 15 power cells, 30 input pulses

Model

Normal duty

Variable Speed Drives

Heavy duty

Power cell

kVA

Voltage class: 6 kV (3)

ATV6000D450A6060 ATV6000D570A6060

450

355

476

40.9

330

442

570

450

603

51.8

62.1

420

563

58.5

97.5

73.5

97.5

ATV6000D700A6060

700

560

750

450

603

97.5

ATV6000D790A6060

790

630

844

72.5

590

791

104

100

150

ATV6000D890A6060

890

710

952

81.7

670

898

117

100

150

ATV6000C108A6060

1080 860 1153 100

120

690

925

120

100

150

ATV6000C125A6060

1250 1000 1341 115

138

950 1273 110

165

150

225

ATV6000C138A6060

1380 1100 1475 127

152 1040 1394 120

180

150

225

ATV6000C163A6060

1630 1300 1743 150

180 1040 1394 120

180

150

225

ATV6000C188A6060

1880 1500 2011 173

207 1390 1864 160

240

200

300

ATV6000C213A6060

2130 1700 2279 196

235 1390 1864 160

240

200

300

ATV6000C239A6060

2390 1910 2561 220

264 1520 2038 176

264

220

330

ATV6000C263A6060

2630 2100 2816 242

290 1940 2601 224

336

280

420

ATV6000C304A6060

3040 2430 3258 280

336 1940 2601 224

336

280

420

ATV6000C348A6060

3480 2780 3728 320

384 2220 2977 256

384

320

480

ATV6000C375A6060

3750 3000 4023 345

414 2840 3808 328

492

410

615

ATV6000C413A6060

4130 3300 4425 380

456 2840 3808 328

492

410

615

ATV6000C445A6060

4450 3560 4774 410

492 2840 3808 328

492

410

615

ATV6000C532A6060

5320 4250 5699 490

588 3400 4559 392

588

490

735

ATV6000C588A6060

5880 4700 6302 550

660 3820 5122 440

660

550

825

ATV6000C638A6060

6380 5100 6839 587

704 4900 6571 564

846

720 1080

ATV6000C688A6060

6880 5500 7375 633

760 5000 6705 576

864

720 1080

ATV6000C782A6060 ATV6000C863A6060

7820 6250 8381 720 8630 6900 9253 794

864 5000 6705 576

864

720 1080

953 5900 7912 680 1020 850 1275

ATV6000C924A6060

9240 7390 9910 850 1020 5900 7912 680 1020 850 1275

ATV6000M100A6060 10000 8000 10728 921 1105 6950 9320 800 1200 1000 1500

ATV6000M109A6060 10900 8680 11640 1000 1200 6950 9320 800 1200 1000 1500 (1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Variable Speed Drives

Voltage class 6.3 kV

Power specifications for output voltage 6.3 kV, 15 power cells, 30 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

kVA

Voltage class: 6.3 kV (3)

ATV6000D450A6363 ATV6000D570A6363

450

355

476

38.9 46.6

330

442

570

450

603

49.3 59.1

420

563

55.5

97.5

70.5

97.5

ATV6000D630A6363

630

500

670

54.8 65.7

470

630

ATV6000D740A6363

740

590

791

470

630

ATV6000D790A6363

790

630

844

69.1 82.9

600

804

97.5

100

150

ATV6000D890A6363

890

710

952

77.8 93.3

670

898

111

100

150

ATV6000C114A6363

1140 910 1220 100

120

720

965

120

100

150

ATV6000C132A6363

1320 1050 1408 115

138 1000 1341 110

165

150

225

ATV6000C150A6363

1500 1200 1609 132

158 1090 1461 120

180

150

225

ATV6000C170A6363

1700 1360 1823 150

180 1090 1461 120

180

150

225

ATV6000C194A6363

1940 1550 2078 170

204 1450 1944 160

240

200

300

ATV6000C228A6363

2280 1820 2440 200

240 1450 1944 160

240

200

300

ATV6000C250A6363

2500 2000 2682 220

264 1600 2145 176

264

220

330

ATV6000C282A6363

2820 2250 3017 247

296 2040 2735 224

336

280

420

ATV6000C319A6363

3190 2550 3419 280

336 2040 2735 224

336

280

420

ATV6000C364A6363

3640 2910 3902 320

384 2330 3124 256

384

320

480

ATV6000C413A6363

4130 3300 4425 362

434 2990 4009 328

492

410

615

ATV6000C468A6363

4680 3740 5015 410

492 2990 4009 328

492

410

615

ATV6000C513A6363

5130 4100 5498 449

539 3570 4787 392

588

490

735

ATV6000C558A6363

5580 4460 5980 490

588 3570 4787 392

588

490

735

ATV6000C627A6363

6270 5010 6718 550

660 4010 5377 440

660

550

825

ATV6000C688A6363

6880 5500 7375 603

723 5250 7040 576

864

720 1080

ATV6000C750A6363

7500 6000 8046 658

789 5250 7040 576

864

720 1080

ATV6000C820A6363

8200 6560 8797 720

864 5250 7040 576

864

720 1080

ATV6000C888A6363

8880 7100 9521 778

934 6200 8314 680 1020 850 1275

ATV6000C969A6363

9690 7750 10392 850 1020 6200 8314 680 1020 850 1275

ATV6000M105A6363 10500 8400 11264 921 1105 7290 9776 800 1200 1000 1500

ATV6000M114A6363

11400 9120 12230 1000 1200 7290 9776

800

1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Technical Data and Features

Voltage class 6.6 kV

Power specifications for output voltage 6.6 kV, 15 (18) power cells, 30 (36) input pulses

Model

Normal duty

Heavy duty

Variable Speed Drives Power cell

kVA

Voltage class: 6.6 kV (3)

ATV6000D450A6666 ATV6000D570A6666

450

355

476

37.1

44.5

330

442

570

450

603

47.1

56.5

430

576

52.5

97.5

67.5

97.5

ATV6000D630A6666

630

500

670

52.3

62.7

470

630

97.5

ATV6000D780A6666

780

620

831

590

791

100

150

ATV6000D890A6666

890

710

952

74.3

89.1

670

898

107

100

150

ATV6000C100A6666

1000 800 1072 83.7

100

760 1019

120

100

150

ATV6000C119A6666

1190 950 1273 100

120

760 1019

120

100

150

ATV6000C138A6666

1380 1100 1475 115

138 1050 1408 110

165

150

225

ATV6000C163A6666

1630 1300 1743 136

163 1140 1528 120

180

150

225

ATV6000C179A6666

1790 1430 1917 150

180 1140 1528 120

180

150

225

ATV6000C200A6666

2000 1600 2145 167

201 1520 2038 160

240

200

300

ATV6000C225A6666

2250 1800 2413 188

226 1520 2038 160

240

200

300

ATV6000C263A6666

2630 2100 2816 220

264 2010 2695 211

317

280

420

ATV6000C288A6666

2880 2300 3084 241

289 2140 2869 224

336

280

420

ATV6000C334A6666

3340 2670 3580 280

336 2140 2869 224

336

280

420

ATV6000C382A6666

3820 3050 4090 320

384 2930 3929 307

461

410

615

ATV6000C425A6666

4250 3400 4559 356

427 3130 4197 328

492

410

615

ATV6000C489A6666

4890 3910 5243 410

492 3740 5015 392

588

490

735

ATV6000C538A6666

5380 4300 5766 450

540 3740 5015 392

588

490

735

ATV6000C585A6666

5850 4680 6275 490

588 3740 5015 392

588

490

735

ATV6000C657A6666

6570 5250 7040 550

660 5040 6758 528

792

720 1080

ATV6000C713A6666

7130 5700 7643 596

716 5470 7335 573

860

720 1080

ATV6000C775A6666 ATV6000C860A6666

7750 6200 8314 649 8600 6880 9226 720

779 5500 7375 576

864

720 1080

864 6490 8703 680 1020 850 1275

ATV6000C925A6666

9250 7400 9923 774

929 6490 8703 680 1020 850 1275

ATV6000M102A6666 10200 8120 10889 850 1020 7640 10245 800 1200 1000 1500

ATV6000M110A6666 ATV6000M120A6666

11000 8800 11800 921 1105 7640 10245 800 12000 9550 12806 1000 1200 7640 10245 800

1200 1200

1000 1000

1500 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Variable Speed Drives

Voltage class 10 kV

Power specifications for output voltage 10 kV, 24 power cells, 48 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

Voltage class: 10 kV (3) ATV6000D450A1010 ATV6000D500A1010 ATV6000D630A1010 ATV6000D700A1010 ATV6000D790A1010 ATV6000D890A1010 ATV6000C100A1010 ATV6000C118A1010 ATV6000C138A1010 ATV6000C150A1010 ATV6000C180A1010 ATV6000C200A1010 ATV6000C225A1010 ATV6000C272A1010 ATV6000C300A1010 ATV6000C325A1010 ATV6000C350A1010 ATV6000C398A1010 ATV6000C438A1010 ATV6000C507A1010 ATV6000C538A1010 ATV6000C579A1010 ATV6000C625A1010 ATV6000C742A1010 ATV6000C813A1010 ATV6000C887A1010 ATV6000C995A1010 ATV6000M107A1010 ATV6000M115A1010 ATV6000M131A1010 ATV6000M143A1010 ATV6000M154A1010 ATV6000M169A1010

kVA

450

355

476

24.5

500

400

536

27.6

630

500

670

700

560

750

38.7

790

630

844

43.5

890

710

952

1000 800 1072 55.2

1180 940 1260

1380 1100 1475

1500 1200 1609 82.9

1800 1440 1931 100

2000 1600 2145 111

2250 1800 2413 124

2720 2170 2910 150

3000 2400 3218 166

3250 2600 3486 180

3500 2800 3754 193

3980 3180 4264 220

4380 3500 4693 242

5070 4050 5431 280

5380 4300 5766 297

5790 4630 6208 320

6250 5000 6705 345

7420 5930 7952 410

8130 6500 8716 449

8870 7090 9507 490

9950 7960 10674 550

10700 8500 11398 587

11500 9200 12337 635

13100 10420 13973 720

14300 11400 15287 787

15400 12300 16494 850

16900 13500 18103 932

29.4

330

442

33.1

370

496

400

536

46.4

530

710

52.2

590

791

58.8

680

911

66.2

750 1005

91.2 1050 1408

99.4 1140 1528

120 1150 1542

133 1530 2051 106

149 1720 2306 119

180 1730 2319 120

199 2300 3084 159

216 2310 3097 160

232 2310 3097 160

264 2540 3406 176

290 3240 4344 224

336 3240 4344 224

356 3700 4961 256

384 3700 4961 256

414 4740 6356 328

492 4740 6356 328

539 5670 7603 392

588 5670 7603 392

660 6370 8542 440

704 8160 10942 564

762 8340 11184 576

864 8340 11184 576

945 9840 13195 680

1020 9840 13195 680

1119 11580 15529 800

34.5 39.0 42 55.5 61.5 70.5 78 78 110 119 120 159 179 180 239 240 240 264 336 336 384 384 492 492 588 588 660 846 864 864 1020 1020 1200

35 35 35 65 65 65 65 65 100 100 100 150 150 150 200 200 200 220 280 280 320 320 410 410 490 490 550 720 720 720 850 850 1000

52.5 52.5 52.5 97.5 97.5 97.5 97.5 97.5 150 150 150 225 225 225 300 300 300 330 420 420 480 480 615 615 735 735 825 1080 1080 1080 1275 1275 1500

QGH83258.03

Technical Data and Features

Power specifications for output voltage 10 kV, 24 power cells, 48 input pulses

Model

Normal duty

Variable Speed Drives

Heavy duty

Power cell

kVA

Voltage class: 10 kV (3)

ATV6000M181A1010 18100 14470 19404 1000 1200 11580 15529 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Variable Speed Drives

Voltage class 11 kV

Power specifications for output voltage 11 kV, 27 power cells, 54 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

kVA

Voltage class: 11 kV (3)

ATV6000D500A1111

500

400

536

25.1 30.1

380

509

52.5

ATV6000D690A1111

690

550

737

440

590

52.5

ATV6000D790A1111

790

630

844

39.6 47.5

600

804

97.5

ATV6000C100A1111 ATV6000C129A1111 ATV6000C150A1111

1000 800 1072 50.2 60.2

760 1019

1290 1030 1381

820 1099

1500 1200 1609 75.3 90.3 1140 1528

97.5

108

100

150

ATV6000C175A1111

1750 1400 1877 87.9

105 1270 1703

120

100

150

ATV6000C199A1111

1990 1590 2132 100

120 1270 1703

120

100

150

ATV6000C225A1111 ATV6000C250A1111 ATV6000C298A1111

2250 1800 2413 113

136 1720 2306 108

162

150

225

2500 2000 2682 126

151 1910 2561 120

180

150

225

2980 2380 3191 150

180 1910 2561 120

180

150

225

ATV6000C325A1111

3250 2600 3486 163

196 2480 3325 156

234

200

300

ATV6000C375A1111

3750 3000 4023 188

226 2540 3406 160

240

200

300

ATV6000C438A1111

4380 3500 4693 220

264 2800 3754 176

264

220

330

ATV6000C557A1111 ATV6000C637A1111

5570 4450 5967 280

336 3560 4774 224

336

280

420

6370 5090 6825 320

384 4070 5457 256

384

320

480

ATV6000C713A1111

7130 5700 7643 358

429 5220 7000 328

492

410

615

ATV6000C817A1111

8170 6530 8756 410

492 5220 7000 328

492

410

615

ATV6000C888A1111

8880 7100 9521 446

535 6240 8367 392

588

490

735

ATV6000C975A1111

9750 7800 10459 490

588 6240 8367 392

588

490

735

ATV6000M110A1111

11000 8760 11747 550

660 7000 9387 440

660

550

825

ATV6000M125A1111 ATV6000M144A1111 ATV6000M159A1111

12500 10000 13410 628 14400 11460 15368 720 15900 12700 17030 797

753 9170 12297 576

864

720 1080

864 9170 12297 576

864

720 1080

957 10830 14523 680 1020 850 1275

ATV6000M170A1111 ATV6000M188A1111

17000 13530 18144 850 18800 15000 20115 942

1020 10830 14523 680 1130 12740 17084 800

1020 1200

850 1000

1275 1500

ATV6000M199A1111

19900 15920 21349 1000 1200 12740 17084 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

QGH83258.03

Technical Data and Features

Voltage class 13.8 kV

Power specifications for output voltage 13.8 kV, 33 power cells, 66 input pulses

Model

Normal duty

Heavy duty

Variable Speed Drives Power cell

kVA

Voltage class: 13.8 kV (3)

ATV6000D870A1414 ATV6000C113A1414 ATV6000C138A1414 ATV6000C162A1414 ATV6000C188A1414 ATV6000C225A1414 ATV6000C249A1414 ATV6000C288A1414 ATV6000C325A1414 ATV6000C374A1414 ATV6000C413A1414 ATV6000C450A1414 ATV6000C500A1414 ATV6000C549A1414 ATV6000C625A1414 ATV6000C699A1414 ATV6000C799A1414 ATV6000C888A1414 ATV6000M103A1414 ATV6000M113A1414 ATV6000M123A1414 ATV6000M138A1414 ATV6000M150A1414 ATV6000M165A1414 ATV6000M180A1414 ATV6000M189A1414 ATV6000M200A1414 ATV6000M212A1414 ATV6000M232A1414

870

690

925

1130 900 1206

1380 1100 1475

1620 1290 1729

1880 1500 2011 75.1

2250 1800 2413 90.1

2490 1990 2668 100

2880 2300 3084 115

3250 2600 3486 130

3740 2990 4009 150

4130 3300 4425 165

4500 3600 4827 180

5000 4000 5364 200

5490 4390 5887 220

6250 5000 6705 250

6990 5590 7496 280

7990 6390 8569 320

8880 7100 9521 355

10300 8190 10982 410

11300 9000 12069 450

12300 9790 13128 490

13800 10990 14737 550

15000 12000 16092 601

16500 13200 17701 661

18000 14380 19283 720

18900 15100 20249 756

20000 16000 21456 801

21200 16900 22663 850

23200 18500 24808 926

550

737

850 1139

1030 1381

90.1 1430 1917

108 1590 2132

120 1590 2132

138 2190 2936 110

156 2390 3205 120

180 2390 3205 120

198 3150 4224 158

216 3190 4277 160

240 3510 4706 176

264 3510 4706 176

300 4470 5994 224

336 4470 5994 224

384 5110 6852 256

426 6550 8783 328

492 6550 8783 328

540 7830 10500 392

588 7830 10500 392

660 8790 11787 440

721 11500 15421 576

793 11500 15421 576

864 11500 15421 576

907 13580 18211 680

961 13580 18211 680

1020 13580 18211 680

1111 15980 21429 800

42 64.5 78 78 108 120 120 165 180 180 237 240 264 264 336 336 384 492 492 588 588 660 864 864 864 1020 1020 1020 1200

35 65 65 65 100 100 100 150 150 150 200 200 220 220 280 280 320 410 410 490 490 550 720 720 720 850 850 850 1000

52.5 97.5 97.5 97.5 150 150 150 225 225 225 300 300 330 330 420 420 480 615 615 735 735 825 1080 1080 1080 1275 1275 1275 1500

QGH83258.03

Variable Speed Drives

Power specifications for output voltage 13.8 kV, 33 power cells, 66 input pulses

Model

Normal duty

Technical Data and Features

Heavy duty

Power cell

kVA

Voltage class: 13.8 kV (3)

ATV6000M250A1414 25000 20000 26820 1000 1200 15980 21429 800 1200 1000 1500

(1) For higher drive power please contact Schneider Electric.

(2) Values valid for synchronous motor and asynchronous motor. The specifications for the maximum motor shaft power is based on a motor efficiency of 95%, and power factor 0.88.

(3) Please contact Schneider Electric for other combinations of input and output voltage.

Key Interlock System

Main Features

Key interlock system is used to help to prevent opening a door when the mains supply is present and also helps to prevent powering on the drive system when a door is still unlocked. (Only the control cabinet is unlocked when the mains supply is applied).
Key box is used to mechanically lock electrical installations. The basic functionalities are:
· The lock only can work with special key.
· The lock must self- lock (i.e. cannot rotate) without special key.
· The key can not be pulled out when it is rotated to locked position.
· The lock can not popup the key automatically. Hereafter, a 4 key product example.

QGH83258.03

Technical Data and Features

Variable Speed Drives

Description

Figure 1-8
NOTE: the keys for interlock system are located in a file box inside the control cabinet.

Free Key

Captive Key

Figure 1-9

Power on Procedure

Step Action 1 Once installation is completed, close all the doors and take the captive key out of each door. Closed door:

QGH83258.03

Figure 1-10 The free key 0 only can be released when the captive keys 1,2,3,4 have been turned to captive position. 2 Put the keys from all the doors into the key box then turn to captive position (control compartment is not part of the interlock system). 3 Take the free key out after all the captive keys are in the captive position.
35

Variable Speed Drives

Technical Data and Features
Step Action 4 Switch off the grounded switch of the main circuit breaker, interlock the free key with main circuit breaker. 5 Get authorization from the person(s) in charge to work on and with this equipment to Power On.

Power off Procedure (for Maintenance)
Step Action 1 Switch the main circuit breaker off then switch on its grounding switch. 2 Take the free key out the main circuit breaker. 3 Put the free key into the key box and turn to captive position. 4 Turn the captive keys to free position and then take them out to open the corresponding door for maintenance. Opened door:

Figure 1-11
The 1,2,3,4 keys may be released when the free key 0 has been turned to the captive position.
NOTE: If the free key K0 we provide cannot be used as the Key for the mains circuit breaker cabinet, it's mandatory to attach the both keys together on a permanent manner (Free Key k0 and Circuit Breaker Key) to forbid to use them separately.

An interlock compatible box can be provided as an option.

The standard brand of mechanical locks provided for the ATV6000 is STI. In case the key of the MCB [Main circuit breaker] and the key K0 of the VSD cannot be attached together, it is possible to supply an MCB compatible box if brands such as Fortress or others are used on site. The interlock compatible box has a dual cylinder lock system: one cylinder for the MCB's brand and the other is a "Free key" lock, from the brand Ronis.
· Once the MCB's brand and key identification code of lock cylinder is provided, an MCB interlock compatible box such as the picture can be provided.
· The MCB's key can only be released when the "Free key" (K0) is inserted into the compatible box and turned to the captive position.
· Switch off the grounded switch of the MCB; lock the MCB with the MCB's key.

MCB's Brand

«Free keys » of STI

Figure 1-12 36

QGH83258.03

Technical Data and Features Dash Blocks (out of supply scope)

Variable Speed Drives

Figure 1-13
Interlock with Main Circuit Breaker
The main circuit breaker can be switched on only if the free key "K0" is taken out from the key box and interlocked with the main circuit breaker. Once the main circuit breaker is powered on, the free key is trapped and cannot be taken out, so that the doors cannot be opened.
To open the doors for maintenance purposes, the free key can be removed from the main circuit breaker only if the main circuit breaker is grounded. If any door is opened, the main circuit breaker cannot be powered on.

QGH83258.03

Variable Speed Drives
Steps for Setting Up
Procedure
1. Receive and inspect the drive
Check that the part number printed on the label is the same as that on the purchase order. Remove the drive from its packaging and check that it has not been damaged.

Steps for Setting Up

2. Verify the supply voltage
Verify that the supply voltage is compatible with the voltage range of the drive.

Steps 1 to 4 must be performed with the power off.

3. Mount the drive
Mount the drive in accordance with the instructions in this document. Install any internal and external option.
4. Wire the drive
Connect the line supply, ensuring that the drive is grounded whilst . the power supply is off.
Connect the motor, ensuring that its connections correspond to the voltage. Connect the control wires according to the drawing.

5. Commissionning and programming
Contact your local Schneider Electric representative.

QGH83258.03

Transportation, Storage and Disposal
Transportation, Storage and Disposal

Variable Speed Drives

Transport and Storage Conditions
The product should be protected from rain and excessive sun exposure. The room where the drive is stored should be well dry and ventilated, ensure that there is no corrosive gas in the storage room.
The following temperature range is permissible during transportation and storage: · Transportation temperature: -25°C to 70°C (-13°F to 158°F) · Storage temperature: 0°C to 50°C(32°F to 122°F)
The following relative humidity is permissible during transportation and storage: · Relative humidity: up to 90%(without condensate)
If the product is stored for more than six months, the oxidation and aging of cabinets and components of ATV6000 must be inspected completely.
Long Time Storage for the Drive or Power Cell (as spare parts)
If the drive or the power cell (as spare parts) were not connected to mains for an extended period of time, the capacitors must be restored to their full performance before the motor is started.
NOTICE
REDUCED CAPACITOR PERFORMANCE · Apply mains voltage to the drive for one hour before starting the motor if the
drive has not been connected to mains for 12 months. · Verify that no Run command can be applied before the period of one hour
has elapsed. Failure to follow these instructions can result in equipment damage.
If the specified procedure cannot be performed without a Run command because of internal mains contactor control, perform this procedure with the power stage enabled, but the motor being at standstill so that there is no appreciable mains current in the capacitors.
Long Time Storage for the Optional Internal UPS
If UPS does not work for a long time, it must be charged and discharged completely once every 6 months to help ensure the service life of the battery.

QGH83258.03

Variable Speed Drives

Transportation, Storage and Disposal

Storage and Handling Instructions for Spare Parts

NOTICE
RISK OF COMPONENT DAMAGE DUE TO INCORRECT HANDLING AND STORAGE · Apply static-free precautions when handling these components. · Do not touch components without wearing a wrist grounding strap. · Put the component on a grounded working surface to help protect against
electrostatic discharges. · Take components only at their edges. · The storage conditions and the packaging must be checked regularly. · Any damage that occurs during the storage period must be repaired
immediately. · Follow the "storage place requirements" described below. Failure to follow these instructions can result in equipment damage.
Storage place requirements: · Protected against vibration and shocks. · Free from dust, sand, vermin, and insects. · Free from corrosive gases, salt mist, and others that could damage electronic equipment. · Keep dry; relative air humidity up to 90% without condensation. · Keep spare parts in their original packaging. · Store printed circuit board assembly in anti-static bags or boxes. · Storage temperature range: 0°C to 50°C(32°F to 122°F).
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.

QGH83258.03

Transportation, Storage and Disposal
Unpacking and Inspection

Variable Speed Drives

Proceed as follows:
Step Action 1 Remove all packaging material carefully. Do not use sharp tools. 2 Check if drive and spare parts are not damaged. 3 Check if deliveries are consistent with the purchase order and the packing list. 4 Contact your local Schneider Electric sales office if you detect any damage whatsoever. The user must record any damage in detail, obtain a confirmation signature from the carrier, take photos.

CAUTION
INCORRECT UNPACKING
Do not use sharp tools to open the packaging.
Failure to follow these instructions can result in injury or equipment damage.

End of Life / Disposal
The components of the product consist of different materials which can be recycled and which must be disposed of separately.
· Dispose of the packaging in compliance with all applicable regulations. · Dispose of the components of the product in compliance with all applicable
regulations.

QGH83258.03

Variable Speed Drives

Transportation, Storage and Disposal

Lifting and Transport

Verify the size and weight of ATV6000 to choose proper lifting equipment. It is required to have the general layout drawing which contains relevant dimensions and weight information of the product before it is transported.
WARNING
INCORRECT LIFTING AND HANDLING
· Lifting and handling must be performed by qualified personnel in accordance with the requirements of the site and in compliance with all pertinent regulations.
· Use lifting and handling equipment appropriate for the load and take all necessary measures to avoid swinging, inclination, toppling and any other potentially hazardous conditions.
· Verify that there are no persons or obstructions in the area of operation of the lifting and handling equipment.
· Use a cross spreader to lift and handle the product.
· Only lift and handle the product with the lifting bars provided with the product.
· To prevent possible damage to the frame of equipment from excessive compressive forces by lifting belts, ensure the angle is not less than 30°, additional spreader beams need be equipped if necessary.
· During lifting and handling, do not exceed an acceleration of 0.1 m/s² and a speed of 6m/min.
· Load swinging must be less than 6 °.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

QGH83258.03

Transportation, Storage and Disposal

Variable Speed Drives

Cabinet Lifting

Lifting equipment and lifting belts are not part of the delivery and must be provided by the customer.

Mounting steps
Unscrew the M8 screw, pull out the clevis pin.

Key points
4 lifting lugs is packed in drive package.
NOTE: There are two sizes of lifting lugs : 10t and 10t.

Illustration

Insert the clevis pin within the lifting belt, secure the clevis pin with the M8 screw and nuts. Refer to the torque setting table

1 Lifting lugs 2 M8 screw 3 Clevis pin

Remove the screws from base frame, assemble the lifting lugs on the base frame them tighten the screws.Refer to the torque setting table

M16 bolt for the drive which weight less than 10 tons, M20 for the drive which weight more than 10 tons.

1 Lifting belt

QGH83258.03

Variable Speed Drives

Transportation, Storage and Disposal

Mounting steps

Key points

Illustration

Use 4 lifting belts to lift the cabinet to the The load bearing of each lifting must

final position.

not be less than 20 tons of load

capacity.

Remove the lifting lugs and take out the lifting belts, then reassemble the screws on the base frame.

: angle 30° 1: lifting equipment

QGH83258.03

Transportation, Storage and Disposal

Cooling Fan Lifting

Mounting steps
Move the assembled cooling fan on the forklift.

Key points
The distance must be 3 cm±10% between each outer side of forklift arm and the side edge of the fan.

Illustration

Variable Speed Drives

Transport the cooling fan to the cabinet using the forklift, forklift arms facing the front of the cabinet.

Keep the forklift front ends at least 10 cm from the cabinet.

Lift the forklift arms to the same height as the cabinet top; stop the forklift, and then the worker on the cabinet top may move the cooling fan to the top of the cabinet.
NOTE: Take appropriate measure to secure the position of the worker in compliance with your national and local safety regulations.

1. The lifting height of the forklift arms shall be at the same level of the cabinet top.
2. The worker can move the cooling fan only after the forklift has stopped.

See cooling fan installation procedure Cooling Fan Installation, page 55

QGH83258.03

Variable Speed Drives
Mechanical Installation

Mechanical Installation

General Notes on Installation
Overview of Installation
Conductive foreign objects may cause parasitic voltage.
DANGER
ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION · Keep foreign objects such as chips, screws or wire clippings from getting into
the product. · Verify correct seat of seals and cable entries in order to avoid deposits and
humidity. Failure to follow these instructions will result in death or serious injury.

Dimensions

Refer to the general layout drawing shipped with the drive for information on: · Cabinet dimensions · Maintenance space · Foundation plan

Foundation Requirements
Before installation, the foundation for positioning must be prepared by the user. The floor must be made of non-flammable material, with smooth and non-abrasive surface, protected against humidity diffusion, level, and able to support the cabinet.
The suggestions for the foundation depend on your configuration. NOTE: Cable trench has to be prepared for bottom-in cable connection.

QGH83258.03

Mechanical Installation

Variable Speed Drives

Front access:
1 The embedded channel steel must be 5 mm higher than the ground. In order to increase the stress area, the length of the embedded channel steel must be 400 mm longer than the base of the ATV6000 (200 mm longer for left and right sides respectively), the quality of the embedded channel steel installation must be guaranteed.

Figures 4-1 Foundation plan
2 Cable ducts should be of non-flammable material and of a non-abrasive surface. All cable entries and exits should be protected against dust, humidity, and animals entering into the drive. Suitable fire protection measures should be applied to prevent fire from the drive.
3 Cable trench considerations
Standard design of ATV6000 is for cable entry from bottom (cable entry from top is available as option).
Therefore a corresponding cable trench has to be prepared for appropriate cable connection.

A) The depth of cable trench is depending on the required bending radius of the used cable type and cross section.

QGH83258.03

Variable Speed Drives

Mechanical Installation

Front & Rear access:
1 Depending on the model, the drive may require a 600 mm rear access for maintenance.
The embedded channel steel must be 5 mm higher than the ground. In order to increase the stress area, the length of the embedded channel steel must be 400 mm longer than the base of the ATV6000 (200 mm longer for left and right sides respectively), the quality of the embedded channel steel installation must be guaranteed.

Figures 4-2 Foundation plan
2 Cable ducts should be of non-flammable material and of a non-abrasive surface. All cable entries and exits should be protected against dust, humidity, and animals entering into the drive. Suitable fire protection measures should be applied to prevent fire from the drive.
3 Cable trench considerations
Standard design of ATV6000 is for cable entry from bottom (cable entry from top is available as option).
Therefore a corresponding cable trench has to be prepared for appropriate cable connection.

A) The depth of cable trench is depending on the required bending radius of the used cable type and cross section.

QGH83258.03

Mechanical Installation
Cabinet Top
Cabinets Fixed

Variable Speed Drives
It is not allowed to install any foreign device on the top of the cabinet.
Verify the drive cabinets are reliably fixed, one of the two methods below must be followed.
· The base of ATV6000 must be connected to the embedded channel steel by spot - welding.
· Match the cabinet base with specially designed fixing holes by which VSD cabinet is fixed on the ground.
Floor fixings are not supplied. Anchor bolts or screws and nuts of size M14 are recommended.
NOTE: For fixing holes, refer to the Foundation Plan, also available in the Handbook Manual QGH83255 (English).

Cabinet Installation
Typical ATV6000 consists of two cases: · Front access drive with transformer and control cabinet + power cell cabinet · Front & Rear access drive with transformer cabinet + control cabinet + power cell cabinet
The ATV6000 is disassembled into different parts according to cabinets:

Figure 4-3 Front view of ATV6000 1. Transformer and control cabinet 2. Power cell cabinet

QGH83258.03

Variable Speed Drives

Mechanical Installation

Note of Integrated Transportation
ATV6000 is designed as integrated transportation for the 145, 245, 335 types of power cells. Power cell is fastened on its rail by front and back screws for easy and quick installation.

Figure 4-4 Back view of power cell cabinet
1. Power cell
2. Bearing beam
3. Fastening screws
For front access before mounting against a wall, the fastening screws at the rear of the power cell cabinet must be removed (the fastening screws must be kept for future transportation of the cabinet.).
Procedure:

Step 1 2

Action Open the doors on the back side of the power cell cabinet; Remove the fastening screws, refer to the following illustration (Rear view A or B);

Rear view A (1 fixation screw for each power cell)

Rear view B (2 fastening screws for each power cell)

1. Power cell

2. Bearing beam

3. fastening screws

Close the back side doors after confirming that the product is well-grounded.

QGH83258.03

Mechanical Installation

Variable Speed Drives

Cabinet Combination

Before fixing the cabinets on the base by anchor bolts, the cabinets need to be combined.
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING · Join all cabinets by means of the bolts provided with the drive system as
shown in the figures below. · Fasten the bolts with the tightening torques specified in this document. Failure to follow these instructions will result in death or serious injury.

The connection between transformer cabinet and power cell cabinet must be precisely adjacent to help ensuring that the doors can easily be opened and closed:
Between transformer cabinet and power cell cabinet:

8 M6 bolts are fixed to the cabinet (4 M6 bolts at the front of cabinet, 4 M6 bolts at the back of cabinet), according to the tightening torque given in the table 5-1, page 61.
· Units must be bolted or welded to the channel steel embedded in the concrete.
· Verify that the electrical resistance of the channel steel embedded in the concrete is equal to or less than 1 Ohm.

QGH83258.03

Variable Speed Drives
Instructions for cabinet combination

Mechanical Installation

Figure 4-6 1 Screw 2 Cabinet cover plate

Step 1 2

Action
Place the cabinet cover plate on top of the cabinet to cover the gap.
Use the M6*16 screws (contained in spare parts box) to fasten the cabinet cover plate, according to the tightening torque given in the table 5-1, page 61.

QGH83258.03

Mechanical Installation
Power Cell Installation

Variable Speed Drives

Power Cell Inspection (Before Installing):

Conduct a careful inspection before installing power cells:

Step 1
2

Action
Confirm that the technical label of power cell is consistent with the nameplate of the drive.
Confirm that each power cell is referring to the same drawing number.

Markings Specification
NOTICE
IMPROPER CONNECTION AND LAYOUT · The head of the optical fiber and its socket must be clean and fixed. Never
pull or bend it. Bending radius no less than 50 mm. · The Color of the optical fiber heads and sockets must be the same. Failure to follow these instructions can result in equipment damage.

Step 1
2

Action
Each power cell is marked with a part reference, for example:APVa1, APVa2..., APVb1, APVb2..., APVc1, APVc2..., which indicates the location of the cell in the system: e.g. APVa1 is the marking of the first cell of L1/A phase.
Each power cell has 2 fuses, 2 optical fiber sockets (J1, J2) and 3 input terminals. Each terminal is marked with L1-LV, L2-LV, L3-LV, which indicates the input terminals of each phase.

Power Cell Installation
DANGER
HAZARD OF FIRE OR ELECTRIC SHOCK Tightening torques must comply with the specifications provided in this document Failure to follow these instructions will result in death or serious injury.

For drives using power cells type 510 and 710, the power cells are delivered separately and must be installed on site.

Step 1 2 3
4

Action
Install power cells (510 or 710 type, if the current is above 320 A) by sliding them into the cabinet channels, verify that the power cells are correctly positioned.
Input power wiring connection: Connect the input terminals (L1-LV, L2-LV...) and input fuses, according to the tightening torque given in the table 5-1, page 61. See the drawing in step 4 below.
Connection between the power cells: Connect the terminal V with terminal U between two adjacent power cells using a copper bar, according to the tightening torque given in the table 5-1, page 61. The cells of the same phase are connected in series. See the drawing in step 4 below.
Communication wirings connection used to connect the power cell and master controller: Insert the optical fiber cables.

QGH83258.03

Variable Speed Drives

Step Action

Mechanical Installation

Step 3 Step 4 Step 2

Figure 4-7 configuration drawing of installed power cells.

Connection between the neutral points: The output terminal V of each cell at the end of

every phase is connected at neutral point using cables or a copper bar, according to the

tightening torque given in the table 5-1, page 61. See the drawing as below step 6.

Connection of output cables: Connect the terminal U of the cells which is the first one in

each phase with output cables, the hall sensor should be mounted with a cable/copper

bar passing through it. See the drawing as below.

NOTE: Plug the connectors of hall sensor to the Master controller terminal.

NOTE: For details refer to the drawing delivered in the drive package.

QGH83258.03

Mechanical Installation
Cooling Fan Installation

Variable Speed Drives

Cooling Fan Installation
For convenience during transportation, cooling fans are packed individually. Carefully distinguish power cell cabinet cooling fans and transformer cabinet cooling fans according to drawings and labels before installing cooling fans.
1 Mount the fan and fan housing on the top of cabinet. The face with yellow arrow should be faced towards front side of cabinet.
Use 5 M8 bolts (contained in the spare parts box) to fasten the fan housing, according to the tightening torque given in the table 5-1, page 61.

1. The yellow arrow represents direction of fan rotation 2. Fan and fan housing. 3. Front dust filter. 4. 3 M8 bolts (2 M8 for rear side) 2 Remove the front dust filter (6 M4 nuts) from fan housing and keep it.

1. 3 M4 bolts.
2. 3 M4 bolts.
3 Connect fan wire with terminal and power wire with terminal through PG gland (the wirings according to the drawings in the drive package).

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Variable Speed Drives

Mechanical Installation

1. Fan wire. 2. Power wire. 3. PG gland.
NOTE: The red power fan cable is inside the cabinet (on the top). 4 Install the front dust filter with 6 M4 nuts. 5 Mount the fan cover for each fan if provided. (Option for air duct)

Fan Type 400 450 500 560

Size (mm) 580*745*330 580*745*394 620*803*408 750*933*435

Weight in kg (lb) 15 (33.1) 11 (24.2) 22 (48.5) 31 (68.3)

NOTE: the service life of cooling fan will be reduced if the working temperature is more than 40°C (104°F). This information can be provided by Schneider Services depending on the local environment conditions.

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Mechanical Installation
Fan Shutter Installation

Variable Speed Drives

Procedure

For convenience during transportation, fan shutter are packed individually.

Step 1

Action Assemble the fan and fan shutter, (5 M8 bolts) according to the tightening torque given in the the table 5-1, page 61.

1. 3 M8 bolts for front side

2. 2 M8 bolts for rear side

Remove the front cover of fan, and front cover of fan shutter.

1: 6 M4 nuts for fan cover

2: 6 M5 bolts for fan shutter cover

Put the fan group into the correct position and fix it according to the tightening torque given in the the table 5-1, page 61.

1. 4 M8 bolts for front side 2. 2 M8 bolts for rear side

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Variable Speed Drives

Type 1 -- Wiring without contactor

Type 2 -- Wiring with contactor

For more details and full overview refer to the schematics delivered with your product.

Mechanical Installation

Note: before wiring, check the fan shutter position , page 60. A: PG gland B: Protection tube for the cable.
Must be added in external (bonding with power cable on roof) GV2·: Fan motor XT2·: Fan terminal block W22·: Fan power cable W23·: Fan feedback cable W25·: Fan shutter power cable W29·:Fan feedback cable XT25·: Fan shutter terminal block K211: Relay Y2·: Fan shutter controller

Note: before wiring, check the fan shutter position , page 60. A: PG gland B: Protection tube for the cable. Must be added in external (bonding with power cable on roof) GV2·: Fan motor XT2·: Fan terminal block W22 & W 222: Fan power cable W23·: Fan feedback cable W25·: Fan shutter power cable W29·:Contactor feedback cable W220: Fan feedback cable XT25·: Fan shutter terminal block XT212: Terminal (Option) K212: Contactor Y2·: Fan shutter controller

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Mechanical Installation

Variable Speed Drives

Step 4: Type 1

Action
Connect and fasten cables with PG gland: · Connect cable W22·/W23· to terminal XT2· according to the tightening torque 0.6...0.8Nm. · Connect cable W25·/W29· to terminal XT25· according to the tightening torque 0.6...0.8Nm.

4: Type 2

Connect and fasten cables with PG gland: · Connect cable W22/W23· to terminal XT2· according to the tightening torque 0.6...0.8Nm. · Connect cable W25·/W220 to terminal XT25· according to the tightening torque 0.6...0.8Nm.

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Variable Speed Drives

Mechanical Installation

Step 5

Action Assemble the front cover of fan and fan shutter according to the tightening torque given in the the table 5-1, page 61.

1: 6 M4 nuts for fan cover 2: 6 M5 bolts for fan shutter cover
Fan Shutter Open/Close Position
Position of fan shutter can be checked through the window.

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Electrical Installation
Electrical Installation

Variable Speed Drives

Overview of Installation

Overview

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
· Read and understand the instructions in "Safety Information" chapter before performing any procedure in this chapter.
· When the electrical installation is completed, the mains and auxiliary power supply to the drive must not be switched on without the approval of the commissioning personnel.
Failure to follow these instructions will result in death or serious injury.

· Tightening torque settings (table 5-1)

Torque Setting Table

Bolt dimension

Mechanical assembly

N·m

0.8

1.2

3.3

5.5

13.5

M10

M12

M16

130

M20

250

lbf·in 7.1 10.6 29.2 48.7 119.5 238.9 398.2 1150.4 2212.4

Electric connection N·m 0.5 1.2 2.6 4.4 10.8 19.6 37.2 / /

lbf·in 4.4 10.6 23 38.9 95.6 173.5 329.2 / /

NOTE: · 1lbf.in = 0.113 N.m · 1 N.m = 8.85 lbf.in · The maximum deviation of the torque applied should be no more than ± 10%.

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Variable Speed Drives

Electrical Installation

Grounding Connection

Overview

DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
· Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system.
· Ground the drive system before applying voltage.
· The cross section of the protective ground conductor must comply with the applicable standards.
· Do not use conduits as protective ground conductors; use a protective ground conductor inside the conduit.
· Do not consider cable shields to be protective ground conductors.
Failure to follow these instructions will result in death or serious injury.

In the transformer cabinet, two PE bars for grounding are available as shown below. For each PE bar, there are 8 M10 terminals and 12 M6 terminals for customer connection.

1 Left PE Bar 2 Right PE Bar
Protective Grounding (ground cable provided by customer)
Left PE bar: Connect to ground electrode (customer side) by ground cable. Use a M10 bolt to fasten the ground cable, according to the tightening torque given in the table 5-1, page 61. Cross-Section: The cross-section of the ground cable and the ground connection must be in compliance with national and local electrical codes. In addition, it needs to be meet minimum short circuit current 31.5kA/150ms:
· Cross-section of ground cable: at least half of mains cable with a minimum cross-section of ground cable of 50 mm2.

QGH83258.03

Electrical Installation

Variable Speed Drives

Power Cable Shields Grounding
Cable shields must be connected to the PE bars. Left PE bar:
· Connect the screen ends of the shield of mains cable Right PE bar:
· Connect the screen ends of the shield of motor cable

External Power cabling

Overview

On the baseplate of transformer and control cabinet, there are four dismountable aluminum plates for easy onsite installation.

Step 1 2 3
4 5

4 dismountable aluminum plates
Action Remove the dismountable aluminum plate (4 M10 nuts) from the cabinet and keep them. Drill proper size hole to fit diameter of cable gland corresponding to the cable. Install suitable cable glands to achieve the corresponding degree of protection and to help avoid to damage the insulation of the cables. Pass the cables through the aluminum plate. Install the aluminum plate (4 M10 nuts).
NOTE: Fireproofing mud or epoxy resin is needed to seal the holes. The fireproofing mud and epoxy resin are not provided..

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Variable Speed Drives
Mains cables and motor cables wiring

Electrical Installation

L1-L2-L3 Mains cables wiring
U-V-W Motor cables wiring
Use a M10 bolt to fasten the mains and motor cables, according to the tightening torque given in the table 5-1, page 61.

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Electrical Installation
Cable preparation

Variable Speed Drives

Conductive foreign objects in the product may cause parasitic voltage.
DANGER
ELECTRIC SHOCK AND/OR UNANTICIPATED EQUIPMENT OPERATION · Keep foreign objects such as screws or wire clippings or any other type of
residue from getting into the cabinet. · Verify correct seat of seals and cable entries in order to avoid deposits and
humidity. Failure to follow these instructions will result in death or serious injury.

Cable lugs:
Mount cable lugs suitable for M10 bolts. Cables must be terminated with lugs according to the specification of the cable manufacturer. Connect the cables to their corresponding busbars:
· The mains cable wires to L1/L2/L3 copper bar · The motor cables to U/V/W copper bar Table section for mains/motor cables

Drive nominal continuous current

Minimum cross section for mains cable
(3 core, armoured)

Minimum cross section for motor Cable
(3 core, armoured)

rms

mm²

AWG

mm²

AWG

100 A

000

170 A

000

205 A

000

255 A

000

305 A

000

345 A 410 A

120

0000

120

185

350MCM

185

0000 350MCM

510 A

240

500MCM

240

500MCM

700 A

120*2

2*0000

120*2

2*0000

780 A

150*2

2*300MCM

150*2

2*300MCM

885 A 1025 A

185*2 240*2

2*350MCM 2*500MCM

185*2 240*2

2*350MCM 2*500MCM

1045 A

120*3

3*0000

1175 A

150*3

3*300MCM

Note:
· The cross sections in the table are based on underground cabling at 20°C ambient temperature and for normal duty overload. If you have deviating conditions, the cross section must be recalculated accordingly
· For the mains cable side, the maximum short circuit capability is 31.5kA/150ms.
· Recommended cable type is Cu/XLPE/SC/SWA/PVC from Nexans brand.

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Variable Speed Drives
Auxiliary Power cabling
Cable Routing

Electrical Installation

Determining the cable length
Determine the required length of a cable between the point of entry and the connection point inside the cabinet. Cut the cable to the required length before connection to avoid excess cable to be stored in the cable ducts. In order to open the cabinet doors more easily, an additional 15 to 20cm should be added to the swivel frame cable length.

How to Mount Auxiliary Power Cable

Bottom entry

Step 1 2
3 4 5

Action
Remove the cover (M6 bolts) above the cable duct to facilitate cable routing.
Drill a proper hole from dismountable aluminum plate (refer to "External Power cabling" part).
Pass the cables through the aluminum plate.
Connect and tie the wires. Install the cover with M6 bolts according to the tightening torque given in the table 5-1, page 61.

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Electrical Installation

Variable Speed Drives

Types of Power supplies

DANGER
RISK OF ELECTRIC SHOCK · Use appropriate Residual Current Device (RCD) for auxiliary and control
power supplies. · Use only Control Power Supply Overvoltage Category II. Failure to follow these instructions will result in death or serious injury.

Type 1: 230 V Control and Auxiliary Power Supply

Control Power Supply - Terminal XT10

Offer provides the uninterruptible power

for all the LV control circuits.

(provided by customer, available in

option)

Auxiliary Power Supply - Terminal XT16 Powers all cubicle lamps of cabinets and

auxiliary electric device.

(provided by customer)

Type 2: 400 V Fan Power Supply

Fan Power Supply - Terminal XT13

(provided by customer, available in option)

Powers all fans of cabinets.

NOTE: If internal fan power supply option is delivered, no need for external fan power supply.

Power Supply Requirement for Customer

Type Voltage Capability Wire Range

Control Power Supply
100...240 Vac ± 10 % (47...63 Hz)
1kVA

Auxiliary Power Supply 230 Vac ± 10 %
2kVA (depends on options)

Single flexible conductor with ferrule with plastic sleeve: 0.25mm²2.5mm² (23AWG - 13AWG).
Single flexible conductor with ferrule without plastic sleeve: 0.25mm²-4mm² (23AWG - 11AWG).

Fan Power Supply 400 Vac ± 10 %,
See schematic (delivered with drive) Single flexible conductor with ferrule: 1.5mm²-16mm².

Wiring

NOTE: Refer to the drawing that will be shipped with the drive.

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Variable Speed Drives

Electrical Installation

Control cabling

Control cables should not be laid in parallel to the power cables. If this cannot be avoided, a minimum distance of 30 cm must be maintained between control and power cables. Control and power cables should be crossed at an angle of 90°.

Input / Output Connection
It is located in the low voltage cabinet of drive.

NOTE: Refer to the drawing that will be shipped with the drive.

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Electrical Installation
Communication (Control Block Ports)

Variable Speed Drives

Legend

Marking

Description Slot C, for internal communication

RJ45 port for Ethernet embedded

Sink-Ext-Source switch PTO-DQ switch RJ45 port for Modbus embedded

Slot B, for encoder interface, and I/O module

Slot A, for fieldbus and I/O relay modules

RJ45 Communication ports
The control block includes 3 RJ45 ports for customer side.
They allow to connect: · A PC Using a commissioning software (SoMove, SoMachine...), to configure and monitor the drive To access the drive webserver · A SCADA system · A PLC system · A Graphic Display terminal, using Modbus protocol · A Modbus fieldbus NOTE: Verify that RJ45 cable is not damaged prior to connecting it to the product otherwise the power supply of the control could be lost. NOTE: Do not plug Ethernet cable in Modbus plug or vice versa.

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Variable Speed Drives
Control Terminals Electrical Data

Electrical Installation

Characteristics of Terminals

NOTE:
· For a description of the terminal arrangement, refer to the Interface Diagram
· For factory setting I/O assignment, refer to the Programming manual.

Customer terminal strips XT11:30 XT11:31 XT11:32
XT11:33 XT11:34
XT11:35 XT11:36
XT11:4 XT11:5 XT11:1
XT11:28
XT11:27 XT11:25 XT11:24

Terminal Description

R1A R1B R1C

NO contact of relay R1
NC contact of relay R1
Common point contact of relay R1

R2A R2C

NO contact of relay R2
Common point contact of relay R2

R3A R3C

NO contact of relay R3
Common point contact of relay R3

POE A POE B 24V

POE inputs
Output supply for digital inputs and POE inputs

10V

Output supply for Analog

input

AI1

Analog inputs and sensor

inputs AI2

AI3

I/O

Electrical characteristics

Type

Output Relay 1

· Minimum switching capacity: 5 mA for 24 Vdc

· Maximum switching current on resistive load: (cos = 1): 3 A for

250 Vac (OVC II) and 30 Vdc

· Maximum switching current on inductive load: (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac (OVC II) and 30 Vdc

· Refresh time: 5 ms +/ 0.5 ms

· Service life: 100,000 operations at maximum switching current

Output Relay 2

· Minimum switching capacity: 5 mA for 24 Vdc

· Maximum switching current on resistive load: (cos = 1): 5 A for

250 Vac and 30 Vdc

· Maximum switching current on inductive load: (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc

· Refresh time: 5 ms +/ 0.5 ms

· Service life:

100,000 operations at maximum switching power

500,000 operations at 0.5 A for 30 Vdc

1,000,000 operations at 0.5 A for 48 Vac

Output Relay 3

· Minimum switching capacity: 5 mA for 24 Vdc

· Maximum switching current on resistive load: (cos = 1): 5 A for

250 Vac and 30 Vdc

· Maximum switching current on inductive load: (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc

· Refresh time: 5 ms +/ 0.5 ms

· Service life:

100,000 operations at maximum switching power

500,000 operations at 0.5 A for 30 Vdc

1,000,000 operations at 0.5 A for 48 Vac

Power Output Enable POE inputs

· 24 Vdc

· Tolerance: minimum 20.4 Vdc, maximum 27 Vdc

· Current: maximum 200 mA for both 24 Vdc terminals

· Terminal protected against overload and short-circuit

· In Sink Ext position, this supply is powered by external PLC supply

Internal supply for the analog inputs

· 10.5 Vdc

· Tolerance ± 5%

· Current: maximum 10 mA

· Short circuit protected

Software-configurable V/A : voltage or current analog input

· Voltage analog input 0...10 Vdc, impedance 31.5 k,

· Current analog input X-Y mA by programming X and Y from 0...20 mA, with impedance 250

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Electrical Installation

Variable Speed Drives

Customer terminal strips
XT11:26 XT11:25 XT11:22 XT11:23
XT11:21 XT11:20 XT11:19

Terminal Description

COM AI2

Analog I/O common Analog input

AQ1 AQ2

Analog output Analog output

COM
DQ DQ+

Digital and analog output Common
Digital output
Digital output

I/O

Electrical characteristics

Type

· Maximum sampling time: 1 ms ± 1 ms · Resolution 12 bits · Accuracy: ± 0.6% for a temperature variation of 60°C (140°F) · Linearity ± 0.15% of maximum value Software-configurable thermal sensors or Water level sensor · PT100
1 or 3 thermal sensors mounted in series (configurable by software)
Sensor current: 5 mA maximum Range 20...200°C (4...392°F) Accuracy +/ 4°C (39°F) for a temperature variation of 60°C
(140°F) · PT1000
1 or 3 thermal sensors mounted in series (configurable by software)
Sensor current: 1 mA Range 20...200°C (4...392°F) Accuracy +/ 4°C (39°F) for a temperature variation of 60°C
(140°F) · KTY84
1 thermal sensor Sensor current: 1 mA Range 20...200°C (4...392°F) Accuracy ± 4°C (39°F) for a temperature variation of 60°C
(140°F) · PTC
6 sensors maximum mounted in series Sensor current: 1 mA Nominal value: < 1.5 k Overheat trigger threshold: 2.9 k ± 0.2 k Overheat reset threshold: 1.575 k ± 0.75 k Threshold for low impedance detection: 50 k 10 /+20 Protected for low impedance < 1000

I/O

0 V for Analog outputs

Voltage bipolar analog input 10...10 Vdc, impedance 31.5 k

· Maximum sampling time: 1 ms ± 1 ms

· Resolution 12 bits

· Accuracy: ± 0.6% for a temperature variation of 60°C (140°F)

· Linearity ± 0.15% of maximum value

AQ: Analog output software-configurable for voltage or current

· Voltage analog output 0...10 Vdc, minimum. Minimum load impedance 470 ,

· Current analog output X-Y mA by programming X and Y from 0...20 mA, maximum load impedance 500

· Maximum sampling time: 5 ms ± 1 ms

· Resolution 10 bits

· Accuracy: ± 1% for a temperature variation of 60°C (140°F)

· Linearity ± 0.2%

I/O

0 V for analog outputs and logic output

Digital output configurable by switch

· Insulated

· Maximum voltage: 30 Vdc

· Maximum current: 100 mA

· Frequency range: 0...1 kHz

· Positive/Negative logic is managed by user external wiring.

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Variable Speed Drives

Customer terminal strips
XT11:19

Terminal Description

DQ+

Pulse output

XT11:7

P24

External input supply

XT11:8

XT11:9

DI1

XT11:10

DI2

XT11:11

DI3

XT11:12

DI4

XT11:13

DI5

XT11:14

DI6

XT11:15

DI7

XT11:16

DI8

XT11:15

DI7

XT11:16

DI8

0V Digital inputs
Pulse inputs

Electrical Installation

I/O

Electrical characteristics

Type

Pulse train output configurable by switch

· Open collector not insulated

· Maximum voltage: 30 Vdc

· Maximum current: 20 mA

· Frequency range: 0...30 kHz

External input supply +24 Vdc

· Tolerance: minimum 19 Vdc, maximum 30 Vdc

· Maximum current: 0.8 A

I/O

0 V of P24

8 programmable logic inputs 24 Vdc, comply with IEC/EN 61131-2

logic type 1

· Positive logic (Source): State 0 if 5 Vdc or logic input not wired, state 1 if 11 Vdc

· Negative logic (Sink):State 0 if 16 Vdc or logic input not wired, state 1 if 10 Vdc

· Impedance 3.5 k

· Maximum voltage: 30 Vdc

· Maximum sampling time: 2 ms ± 0.5 ms

Multiple assignment makes it possible to configure several functions on one input (example: DI1 assigned to forward and preset speed 2, DI3 assigned to reverse and preset speed 3).

Programmable Pulse input

· Comply with level 1 PLC, IEC 65A-68 standard

· State 0 if < 0.6 Vdc, state 1 if > 2.5 Vdc

· Pulse counter 0...30 kHz

· Frequency range: 0...30 kHz

· Cyclic ratio: 50 % ± 10 %

· Maximum input voltage 30 Vdc, < 10 mA

· Maximum sampling time: 5 ms ± 1 ms

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Electrical Installation
Inspection

Variable Speed Drives

This section generally describes the necessary inspection before ATV6000 is powered on. Besides, review the following steps:

Step 1
2
3 4 5
6 7
8
9 10
11 12 13 14 15 16
17
18 19

Description

Verify that the site power supply meets the requirement of the medium voltage drive system. The rated input voltage of the medium voltage drive system must be compatible with grid voltage.

The rated output voltage of the medium voltage drive system must be compatible with rated voltage of the motor which is marked on the motor nameplate.

The control power supply (low voltage) must be compatible with rated voltage of control system.

The rated power of the ATV6000 must be compatible with the power of motor.

Verify that the ATV6000 is connected to ground securely, and its grounding resistance must be lower than 4 . The control system with a separate ground bus-bar and its resistance must be lower than 1 .

Verify the insulation of all cables and terminals is not damaged.

Verify all terminals, components mounting, and other parts are marked or labeled, or contact your local manufacturer representative.

Verify that control power supply and main power supply are correctly connected and follow all local and national electrical code requirements as well as all other applicable regulations.

Verify that all wiring is tightly and correctly connected.

Verify whether the isolating switches in bypass cabinet (optional) are installed tightly and that the mechanical interlock of the isolation switches operate normally. Verify that isolation switches is well contacted.

Verify that the input and output medium voltage cables are connected correctly.

Verify that all electrical connections of the transformer are tight including input, output, and auxiliary windings (option).

Verify that the temperature sensors are installed appropriately.

Verify that cooling fans on the top of cabinet are connected correctly and tightly, and can rotate freely in the correct direction.
Verify that all bolts used for connecting transformer input, output and auxiliary cables (option) are tightly connected.

Verify that the optical fiber connections are correct (Colour and wire number), optical fiber and the fiber terminal connections are correct, fiber terminal and fiber connection must be clean with good connections. The fiber length must be correct so that there is no pulling or bending

All cables must be fastened. PCBAs in the control box must be plugged into the right place. The boards and control boxes must be fastened tightly by screws.

Verify that frequency setting signal is a 0(4) - 20 mA or 0-10 V source signal.

Verify that the control wiring is separated from power wiring.

NOTE: If any inspection result is abnormal, please contact your local manufacturer representative.

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Variable Speed Drives
Routine Maintenance

Routine Maintenance

Service and Maintenance

Overview

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Read and understand the instructions in "Safety Information" chapter before performing any procedure in this chapter.
Failure to follow these instructions will result in death or serious injury.

Visual Inspection and Cleaning

Inspection

The Variable Speed Drive (VSD) must be regularly inspected and cleaned in accordance to regulations and maintenance schedule. (note that antistatic cleaning equipment must be used, and chemical cleaners, alcohol, and other solvents should not be used.)

Step 1
2 3
4 5

Action

Verify that VSD exterior and interior as well as the surrounding area are free of dust, sand, vermin, and insects. Electrical components such as wiring and circuit boards are prone to overheating and being inoperative due to accumulation of dust or moisture.
Verify that VSD exterior and interior has not been affected by corrosive elements such as corrosive gases, salt, or other impurities that can damage electrical equipment, structural integrity of VSD or the insulation of cabling.

Verify that there are no signs of over-heating of elements and components (circuit boards, wiring connections etc...), and that cooling fans are correctly mounted and functioning. Verify that filters are not damaged and free of dust and grime. If necessary, replace filters.

Verify that cables are correctly and tightly fastened as well as all other screws, bolts, and wiring.

Verify that the area is dry and free of condensation and at suitable relative air humidity level.

Wiring Inspection
· The Variable Speed Drive (VSD) is prone to vibration during running, which may lead to loss connection. It is essential to regularly check that plugs, sockets, screws, bolts, and cabling of the entire VSD and to ensure that connection or fastening are reliable.
· After being put into operation, thorough cleaning and insulation inspection of the transformer must be done at lease once a year. Inspection and tightening of bolts, screws, and wiring must be conducted every 2 years.
· Staff responsible for operation and maintenance must regularly measure and record temperature and humidity. Pay particular attention to temperature of the transformer windings. End user to ensure electrical room's temperature remains below the maximum value according to drive's quotation (40 to 50° C).

QGH83258.03

Routine Maintenance

Variable Speed Drives

Grounding Cable for Maintenance (Option)

The Variable Speed Drive (VSD) can be equipped with grounding cable for maintenance. The grounding cable and stick is a 3 poles grounding and short circuiting device in accordance with IEC61230.

Figure 6-1 Grounding cable is used to:
· Help to prevent unintentional Power On during maintenance. · Discharge the residual voltage of power supply system.
Cleaning and Replacement of Filters
Pollution or clogging of the filters of the cabinet doors can result in overtemperature.
NOTICE
OVERHEATING · Inspect and clean the filters at regular intervals. · Adapt the intervals between maintenance to the environmental conditions. · Replace the filters at the intervals specified in this manual. Failure to follow these instructions can result in equipment damage.

QGH83258.03

Variable Speed Drives
Location

Routine Maintenance

Uninstall Filters Dimensions

Figure 6-2 1. Control and transformer cabinet 2. Power cell cabinet

Step Action

Remove a M6 screw from the louvered panel.

Lift the louvered panel and draw it out.

Pull down the filter mat.

The process for filter mat replacement should be continuous, in case of foreign objects entering the drive.

The filter dimension depend on the capacity of the drive. 2 types of filters can be used on the power cell cabinet:

Model 1 References VZ3V60001 VZ3V60002

Description ATV6000 Dust filter 345 x 395 ATV6000 Dust filter 545 x 395

2 types of filters can be used on the transformer cabinet:

Model 2 References VZ3V60003 VZ3V60004

Description ATV6000 Dust filter 545 x 615 ATV6000 Dust filter 345 x 615

QGH83258.03

Routine Maintenance
Scheduled Servicing

Variable Speed Drives

WARNING
INSUFFICIENT MAINTENANCE
Verify that the maintenance activities described below are performed at the specified intervals.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Adherence to the environmental conditions must be ensured during operation of the drive. In addition, during maintenance, verify and, if appropriate, correct all factors that may have an impact on the environmental conditions.
Maintenance has to be performed only by qualified and certified SchneiderElectric service personnel. Always consider all local and national electrical code requirements as well as all other applicable regulations for maintenance intervals and verification.

Task / Description

Interval* [years]

Inspection **

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Input/output terminals tightness

Remote/Local/Panel Switch
Transformer visual check
Fiber optic cables visual check
Relay contacts

Power cell connections

Transformer secondary windings connection

Plug-in connections

Master controller cooling fan

Cubicle roof cooling fans
Oxidation, corrosion, rust
Environmental conditions
UPS function (available as option)

Door gaskets

Spare parts (storage/ damage)

Heat sink pollution (check and clean) ***

Recorded faults analysis

Space heater (cubicle & motor)

Overload switch setting

QGH83258.03

Variable Speed Drives

Routine Maintenance

Task / Description

Interval* [years]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Function of emergency stop button

Function of door switches

Completeness of walls and covers

Replace

Door filter mats ***
Master controller cooling fans ***

Cubicle roof cooling fans ***
PLC Backup battery

UPS battery

Power Cell Local service General cleaning ***

Parameter/PLCsoftware backup

Current symmetry measurement
Capacitor reforming
(if power cells on stock)

Capacitor condition check

Fiber optic cable measurement

*) Maximum maintenance intervals from the date of commissioning. Reduce the intervals between maintenance to adapt maintenance to the environmental conditions, the operating conditions of the drive, and to any other factor that may influence the operation and/ or maintenance requirements of the drive.

**) Recommended after each repair.

***) Depends on the environmental conditions

Shorter intervals must be considered while VSD under non-operational operating conditions. For drives which serve over 12 years, additional spare parts on site are highly recommended.

Spares and Repairs

Serviceable product. Please contact your Customer Care Center on: www.se.com/CCC.

Customer Care Center
For additional support, you can contact our Customer Care Center on: www.se.com/CCC.

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ATV6000 Drive System I/O Interface Diagram (standard configuration)

Variable Speed Drives

ATV6000 Drive System I/O Interface Diagram (standard configuration)

I/O Interface Diagram (Standard Configuration)

QGH83258.03

Variable Speed Drives

Operating Environment Maintenance of VSD

Operating Environment Maintenance of Variable Speed Drive (VSD)

Requirements for supporting facilities Maintenance
Preparation for power-on
Running

Type of Cooling

Air-conditioning Cooling System

Air-water Cooling System

Air-duct Cooling System

The room must be well sealed, windows and doors must be closed. The emergency vents must have shutters that are kept closed.

A dehumidifier must be used (dehumidifier model shall be determined by the dehumidifier manufacturer). The room must be well sealed, windows and doors must be closed. The emergency vents must have shutters that are kept closed.

The air inlet must be larger than or equal to the dust filter area of VSD cabinet door. Dust filter must be used. Dehumidifier must be installed in the room.

The air conditioners shall be checked and maintained regularly. The VSD must keep running in dehumidifying mode during downtime.

The cooler shall be cleaned regularly, check the valve of waterway and duct filter, and air duct shall be checked and maintained to verify there's no damage. The dehumidifier should keep running after VSD has stopped running.

Air duct should be checked regularly. Seal the air inlet and outlet of the room when VSD stop running, and the dehumidifier should be working.

The indoor humidity of VSD cabinet shall be less than 50% and the insulation resistance of the transformer shall be higher than 100M. Under these conditions, it can powered on directly. If the indoor humidity is higher than 50% or the transformer insulation resistance is lower than 100M, additional dehumidification and drying are required.

If the indoor humidity of VSD cabinet has been less than 50% for 48 hours without condensation and transformer insulation resistance is higher than 100M, the VSD can powered on directly. If the indoor humidity is higher than 50% or the transformer insulation resistance is lower than 100M, additional dehumidification and drying are required.

Hygrometer must be installed in the room next to the drive to monitor indoor humidity. End user to ensure room's humidity stays below the maximum value according to drive's quotation (90 or 95%). If there is no leakage problem, a dehumidifier must be added in the room (If the temperature in VSD room is higher than 35 °C, air conditioning must be installed). The outlet of air conditioner should not be directed towards the drive to avoid condensation inside the cabinet.

Hygrometer must be installed in the room next to the drive to monitor indoor humidity. End user to ensure room's humidity stays below the maximum value according to drive's quotation (90 or 95%). If there is no leakage problem, a dehumidifier must be added in the room (If the temperature in VSD room is higher than 35 °C, then air conditioning must be installed), the dehumidifier should work during VSD running.

Hygrometer must be installed in the room next to the drive to monitor indoor humidity. End user to ensure room's humidity stays below the maximum value according to drive's quotation (90 or 95%). If condensation is present, it is necessary to shut down the system and start the dryer until the room humidity falls below 70%. If the humidity level reaches 70% but there is no condensation, the running frequency of VSD should be maintained at higher than 35Hz, until the indoor humidity falls below 70%.

NOTE: For users using air-duct cooling system: it is possible that there is conductive dust near the drive load, especially in the summer when the temperature and humidity are much higher in most countries. In order to help to protect VSD and help to ensure operation, It is advisable to modify the VSD room by using air conditioning cooling system or air-water cooling system.

QGH83258.03

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As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.
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