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CHAMPION 3800 Dual Fuel Portable Generator 201052 Datasheet

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PARTS INFORMATION

201052 - 3800 DuAl Fuel PORTAble GeNeRATOR 5 GeNeRATOR PARTS lIST # Part Number Description Qty. 61 100714685-0001 R-pin, R5 2 62 100078853 Damping Pad, Handle 2 63 100724129-0001 Handle 1 64 100011325-0004 Flange Bolt…
201052 - 3800 DuAl Fuel PORTAble GeNeRATOR 5 GeNeRATOR PARTS lIST # Part Number Description Qty. 61 100714685-0001 R-pin, R5 2 62 100078853 Damping Pad, Handle 2 63 100724129-0001 Handle 1
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Champion Power Equipment, Inc., Santa Fe Springs, CA USA

MODEL #201052
PARTS INFORMATION
3800 DUAL FUEL PORTABLE GENERATOR SERIAL NUMBER RANGE: ALL To order replacement parts please visit: shop.championpowerequipment.com or call 1-877-338-0999.
REV 20210222

TABLE OF CONTENTS
Generator Parts Diagram. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 3 Generator Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Engine Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . 7 Wiring Diagram .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2

201052 - 3800 DUAL FUEL PORTABLE GENERATOR
GENERATOR PARTS DIAGRAM
3

201052 - 3800 DUAL FUEL PORTABLE GENERATOR

GENERATOR PARTS LIST

#

Part Number

Description

Qty.

#

Part Number

Description

Qty.

1 100719472

LPG Hose With Regulator, 2m x 5/16" QC

1

31 100716100-0001

Fuel Tank Assembly, 17.7 L, Yellow

1

2 100713896-0001

Screw M5 x 16

3

32 100142004

Fuel Tank Cap

1

3 100163911

Rubber Cover, LPG Regulator

1

33 100010439-0001

Washer �6.5 x 2 x �25

4

4 100011264-0002

Flange Bolt M6 x 16

4

34 100011268-0002

Flange Bolt M6 x 25

5

5 100716121-0001

Panel Assembly

1

35 100098838

Filter, Fuel Level

1

6 100724732

Control Panel Housing

1

36 100726883

Fuel Gauge

1

7 100716952

Intelligauge, INT1BOF

1

37 100720340

Reversal Valve

1

8 100714233

Switch, Engine

1

38 100724734-0001

Fuel Tank, 17.7 L, Yellow

1

9 100020005

Receptacle L5-30R

1

39 100032369

Vibration Mounting, Fuel Tank

4

10 100020008

Receptacle TT-30R

1

40 100021118

Bushing, �12 x �9 x 13

4

11 100020029

Receptacle 5-20R, Duplex

1

41 100712243-0001

Cover, Wheel Hub, Yellow

2

12 100120180

Circuit Breaker Cover

2

42 100123528-0002

Roll Pin �16 x 90

2

13 100088269

Receptacle Cover, L5-30R

1

43 100714023-0001

8 In. Wheel, Yellow

2

14 100088268

Receptacle Cover, TT-30R

1

44 100716095-0001

Frame, 25mm, 627 x 504 x 499

1

15 100088270

Receptacle Cover, 5-20R, Duplex

1

45 100023414-0002

R-pin

2

16 100724628

Wire Harness Assembly

1

46 100000667

Clamp �8 x 8

1

17 100721216

Solenoid Valve Controller

1

47 100009075

Rubber Damper

1

18 100724627

Charger

1

48 100009983

Grounding Wire

1

19 100728387

OVF

1

49 100011025-0001

Lock Washer �6, Toothed

1

20 100019751

30 Amp Circuit Breaker, Push Button

1

50 100010886-0004

Spring Washer �6

2

21 100019755

20 Amp Circuit Breaker, Push Button

1

51 100011421-0003

Flange Nut M6

1

22 100714097

LPG Regulator

1

52 100010920-0002

Flat Washer �6

2

23 100110283

Clamp �17

3

53 100010828-0002

Butterfly Type Nut M6

1

24 100712236

Hose, Gas �9 x �17 x 50

1

54 100712241

Wire Harness, SAE Battery Connecting

1

25 100163344

Fuel Valve

1

55 100122390

Battery, 12V 9Ah

1

26 100005130

Clamp �9 x 8

1

56 100143536

Rubber Mat

2

27 100093250-0002

Self-tapping Screw ST4.8 x 20

4

57 100099572-0001

Pressing Plate, Battery

1

28 100714686

Clamp 2

2

58 100090978

Butterfly Type Bolt M6 x 16

1

29 100724127

Tube, Fuel �4 x �10 x 270

1

59 100711157

Sheath, Handle

1

30 100714546

Fitt, Fuel Tank with Filter

1

60 100011047-0003

Roll Pin �8 x 40

2

4

201052 - 3800 DUAL FUEL PORTABLE GENERATOR

#

Part Number

61 100714685-0001

62 100078853

63 100724129-0001

64 100011325-0004

65 100011453-0002

66 100716098-0001

67 100011452-0003

68 100724735-0001

69 100068623-0001

70 100058956

71 100011266-0004

72 100011527-0004

73 100717500-0001

74 100011250-0002

75 100722067

76 100011252-0001

77 100018603

78 100018592

79 100018701

80 100010885-0004

81 100010919-0002

82 100011299-0001

83 100018567

84 100011453-0003

85 100020986-0001

86 100021000-0001

87 100148753-0001

88 100095857-0005

89 100010899-0002

90 100723762

91 100161949

92 100724691

Description R-pin, R5 Damping Pad, Handle Handle Flange Bolt M8 x 40 Flange Nut M8, GB6177.1 Support Leg Assembly Lock Nut M6, Flange Support Leg Stop Block Vibration Mount Flange Bolt M6 x 20 Flange Bolt M6 x 8 End Housing Cover, Yellow Flange Bolt M5 x 14 Support, End Cover Flange Bolt M5 x 18 AVR Carbon Brush Assembly Terminal Block Spring Washer �5 Flat Washer �5 Flange Bolt M6 x 175 End Housing Lock Nut M8, Flange Vibration Mount 2 Vibration Mount 1 Flange Bolt M8 x 1 x 230 Flange Bolt M4 x 18 Washer �8 Alternator Assembly, Al, �160 x 130 mm Stator Cover, 122.5 mm Stator Assembly, Al, �160 x 130 mm

Qty.

#

Part Number

2

93 100724626

2

94 100005138

1

95 1ZC7DFS02

4

96 100724126

4

97 100005148

2

98 100005159

2

99 100724128

2

100 100000658

2

101 100724535

2

102 100724536

2

103 100011452-0002

1

104 100006526

1

105 100716097-0001

2

106 100724736

1

107 100724737

6

108 100097575-0002

1

109 100724738

1

110 100010945-0002

1

111 100011422-0004

1

112 100716099-0001

1

113 100011230-0002

4

114 100011261-0004

1

115 100721012-0002

8

116 100062546

2

117 100011247-0004

2

118 100090871

1

2

1

1

1

1

5

GENERATOR PARTS LIST

Description

Qty.

Rotor Assembly, Al, �95.8 x 130 mm

1

Clamp �9.5 x 8

1

Engine, 224cc

1

Oil Tube, �4 x �8 x 670

1

Clamp 1, �8

2

Clamp �10.5 x 8

1

Connection Tube Assembly 1

1

Clamp, 8-Shape

1

Carbon Canister, 400cc

1

Cap, Canister Vent

1

Flange Nut M6, GB6177.1

2

Gasket, Muffler

1

Exhaust Muffler Assembly

1

Muffler Body

1

Muffler Guard

1

Flange Bolt M6 x 10

3

Spark Arrester Assembly

1

Screw ST4 x 8

3

Flange Nut M8

2

Muffler Bracket

1

Flange Bolt M8 x 16, GB5787

2

Flange Bolt M6 x 12

1

Flange Bolt M6 x 8, QC340

5

Wire Clip B

1

Flange Bolt M5 x 8

1

Clamp �9.7 x 8

2

201052 - 3800 DUAL FUEL PORTABLE GENERATOR
ENGINE PARTS DIAGRAM
6

201052 - 3800 DUAL FUEL PORTABLE GENERATOR

ENGINE PARTS LIST

#

Part Number

Description

Qty.

#

Part Number

Description

Qty.

1 100011264-0003

Flange Bolt M6 x 16, GB5789

6

30 100713891

Sleeve �20 x 150

1

2 100002335

Cylinder Head Cover, CPE

1

31 100724125

Tube, Fuel �9 x �17 x 320

1

3 100719261

Breather Tube

1

32 100005629

Gasket 2, Carburetor

1

4 100079562

Gasket, Cylinder Head Cover

1

33 100720109

Air Filter Assembly

1

5 100002464-0001

Flange Bolt M8 x 60

4

34 100727318

Air Filter Base

1

6 100724693

Cylinder Head Assembly

1

35 100005078

Air Filter Baffle

1

7 100149239

Rocker Arm Assembly

2

36 100004771

Air Filter Element

1

8 100050881

Guide Plate, Push Rod

1

37 100087055

Air Filter Cover

1

9 100050896

Valve Collet

4

38 100004949

Air Filter Bolt

1

10 100073758

Valve Spring Seat, Exhaust

2

39 100011261-0004

Flange Bolt M6 x 12

2

11 100713979

Spring, Valve

2

40 100021030

Holder, Air Cleaner

1

12 100004599

Oil Seal, Valve

1

41 100011463-0002

Flange Nut M6

2

13 100010389

Stud Bolt M8 x 35

2

42 100007083

Air Guide, Lower

1

14 100713981

Valve, Exhaust

1

43 100011260-0005

Flange Bolt M6 x 10

2

15 100009378

Spark Plug F6RTC

1

44 100155656

Gasket, Cylinder Head

1

16 100713980

Valve, Intake

1

45 100010558

Dowel Pin �10 x 16

2

17 100716398

Cylinder Head

1

46 100003243

Piston Ring Set

1

18 100010354

Stud Bolt M6 x 96

2

47 100072134

1st Piston Ring

1

19 100078607

Gasket, Insulator

1

48 100072135

2nd Piston Ring

1

20 100005599

Insulator, Carburetor

1

49 100072136

Oil Ring

1

21 100078606

Gasket, Carburetor

1

50 100149269

Push Rod

2

22 100718260-0001

Carburetor

1

51 100149234

Lifter, Valve

2

23 100005717

Fuel Bowl O-Ring

1

52 100003086

Piston

1

100005767

Carburetor Jet (#75)

1

53 100003221

Circlip

2

24

100005754

Carburetor Jet (#73) Altitude 1000-3000m

/

54 100003123

Wrist Pin

1

25 100130186

O-Ring, Solenoid Valve Base

1

55 100003446

Connecting Rod

1

26 100130185

O-Ring, Solenoid Valve

1

56 100010272

Drain Bolt, M10 x 1.25 x 15

2

27 100005138

Clamp �9.5 x 8

1

57 100010459

Washer �10 x 1.5 x �16

2

28 100066268

Tube, Fuel �4 x �10 x 400

1

58 100161669

Oil Level Sensor

1

29 100159468-0001

Clamp, Fuel Hose

1

59 100010761

Bearing, TM6205

2

7

201052 - 3800 DUAL FUEL PORTABLE GENERATOR

#

Part Number

60 100085214

61 100099599

62 100075572

63 100002961

64 100017651

65 100011319-0001

66 100020165

67 100004105-0006

68 100010550

69 100008298

70 100011269-0003

71 100010549

72 100161668

73 100712240

74 100011215-0001

75 100086510

76 100007840

77 100007947

78 100007920

79 100008417

80 100007986

81 100017630

82 100010113

83 100007975

84 100140972

85 100017644

86 100007056

87 100076336

88 100011268-0003

89 100000671

90 100009400

91 100009508

Description Crankshaft Camshaft Gasket, Crankcase Cover Cover, Crankcase Oil Seal �25 x �41.25 x 6, Spiral Grain Flange Bolt M8 x 32 Support, End Cover Oil Dipstick Dowel Pin �8 x 14 Gear, Governor Flange Bolt M6 x 28 Dowel Pin �8 x 12 Starter Wire Harness, Battery Connecting Flange Bolt M6 x 12 Air Guide, Upper Spring, Governor Rod, Governor Spring, Throttle Return Arm, Governor Cotter, Governor Shaft Oil Seal �6 x �11 x 4 Sealing Ring, �5.2 x 1.9 Governor Shaft Crankcase Oil Seal �25 x �41.25 x 6 Lower Guard Ignition Coil Flange Bolt M6 x 25 Clip �13 Charge Coil Flywheel

Qty.

#

Part Number

1

92 100007028

1

93 100007550

1

94 100011459-0003

1

95 100721176-0001

1

96 100724955-0001

6

97 100156547-0001

1

98 100010894-0001

1

99 100011564-0001

2

100 100011262-0003

1

101 100052808

2

102 100004217

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

8

ENGINE PARTS LIST

Description

Qty.

Cooling Fan

1

Pulley, Starter

1

Flange Nut M14 x 1.5

1

Recoil Starter Assembly

1

Fan Cover, Yellow

1

Recoil Starter, Black

1

Washer �6

3

Flange Bolt M6 x 8

3

Flange Bolt M6 x 14, GB5789

4

Clamp

1

Bushing �8 x �12 x 8

1

201052 - 3800 DUAL FUEL PORTABLE GENERATOR
WIRING DIAGRAM
9