u blox Malmo 090202S Serial Port Adapter User Manual E M Datasheet cB 0902

u-blox Malmo AB Serial Port Adapter E M Datasheet cB 0902

Contents

Users Manual Part 1

INDUSTRIAL BLUETOOTH™ OEM Serial Port Adapter™ cB-0902 Electrical & Mechanical Datasheet
OEM Serial Port Adapter™ cB-0902 Electrical & Mechanical Datasheet
Copyright © 2005 connectBlue AB. The contents of this document can be changed by connectBlue AB without prior no-tice and do not constitute any binding undertakings from connectBlue AB. con-nectBlue AB is not responsible under any circumstances for direct, indirect, unex-pected damage or consequent damage that is caused by this document. All rights reserved. Release: 2005-11 Document version: 0.4 Draft 1 Document number: cBProduct-0503-01 Printed in Sweden. Trademarks Registered trademarks from other companies are: Bluetooth is a trademark owned by the Bluetooth SIG, Inc., Microsoft™, Windows™, Windows NT™, Windows 2000™, Windows CE™, Windows ME™, are registered trademarks from Microsoft Corporation.
Version 0.4 Draft 1 - 2005-11 4 Contents 1 Introduction 5 1.1 Related Documents ...........................................................................5 1.2 Product Variants ................................................................................6 1.3 cB-0902..............................................................................................7 1.4 Block Diagram cB-0902 .....................................................................8 2 Electrical Interface and Connectors 9 2.1 Pin Numbering .................................................................................10 2.2 Pin Description.................................................................................11 2.3 Characteristics .................................................................................17 2.4 Hardware Reset...............................................................................21 2.5 Power Control ..................................................................................21 3 Operating Status 22 4 Antennas 23 4.1 Surface Mounted Antenna (Internal)................................................23 4.2 External antennas............................................................................24 5 Mounting Information 27 5.1 Board Outlines .................................................................................27 5.2 Using the J2/J3 Board-to-Board Connectors...................................29 5.3 Using Press-Fit Nuts for Mounting the Module................................33 5.4 Antenna Issues ................................................................................33 6 Bluetooth Information 34 6.1 General information .........................................................................34 6.2 Bluetooth Qualification information..................................................35 7 Regulatory Information 36 7.1 Declaration of Conformity ................................................................36 7.2 FCC, IC and Safety Compliance......................................................37 7.3 UL listing information .......................................................................39 7.4 Compliance with RoHS directive .....................................................39 Appendix A - Application Notes 40 A.1 Step-by-Step Guide .........................................................................40 A.2 Design Examples.............................................................................42
Version 0.4 Draft 1 - 2005-11 5 1 Introduction 1.1 Related Documents There are some documents related to the Serial Port Adapter: - The Serial Port Adapter AT Commands document contains a description of the AT commands supported in the Serial Port Adapter. It also contains information on how to use the AT commands to create Bluetooth applications. - The OEM Serial Port Adapter Electrical & Mechanical Datasheet (this document) contains important information about the OEM Serial Port Adapter. Read this document if you are using the OEM Serial Port Adapter.
Version 0.4 Draft 1 - 2005-11 6 1.2 Product Variants This Electrical and Mechanical datasheet contains information about the 16 variants of OEM Serial Port Adapters based on the PCB cB-0902. This document makes references to the OEM Module ID, not the Product Name (see Table 1). Table 1: Product variants Product Name OEM Module ID / FCC Type No. Bluetooth Type Description CB-OEMSPA312i-02 cB-0069 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312i with internal antenna, 2mm pin connector CB-OEMSPA312i-04 cB-0070 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312i with internal antenna, no connectors CB-OEMSPA312i-06 cB-0071 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312i with internal antenna, JST 6-pol Class 1 +7dBm Internal antenna CB-OEMSPA312i-07 cB-0072 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312i with internal antenna, Flexfilm CB-OEMSPA312x-02 cB-0073 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312x with external antenna, 2mm pin connector CB-OEMSPA312x-04 cB-0074 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312x with external antenna, no connectors CB-OEMSPA312x-06 cB-0075 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312x with external antenna, JST 6-pol Class 1 +7dBm External antenna CB-OEMSPA312x-07 cB-0076 cB-0902-0201 Class 1 / +7dBm 5mW OEM Serial Port Adapter 312x with external antenna, Flexfilm
1.3 cB-0902 Version 0.4 Draft 1 - 2005-11 7 cB-0902 is a small size Bluetooth module based on the Phillips BGB203 system in package (SiP). The BGB203 has on chip SRAM and FLASH stacked in the same package. The mod-ules are available in many variants with different antenna / connectors and output power combinations. See Picture 1 - Picture 3 for some of the available models. All models are de-scribed in Table 1. The cB-0902 has an RS232 interface and is fully compatible with the connectBlue 2:nd Gen-eration Class 2 Serial Port Adapter. Picture 1: CB-OEMSPA332x-02 OEM Serial Port Adapter long range with external antenna and 2mm pin connector Picture 2: CB-OEMSPA332i-06 OEM Serial Port Adapter long range with internal antenna and JST connector Picture 3: CB-OEMSPA312i-07 OEM Serial Port Adapter short range with internal antenna and Flexfilm connector
1.4 Block Diagram cB-0902 Figure 1: Block diagram of cB-0902 Version 0.4 Draft 1 - 2005-11 8
2 Electrical Interface and Connectors Version 0.4 Draft 1 - 2005-11 9 This section describes the signals available on the module interface connectors. There are four ways to connect to the OEM Serial Port Adapter: • Via the 2x10-pin 2mm header connector J1 (see Picture 4). • Via the 2x20-pin 1mm pitch board-to-board (one piece part) connectors, J2 through J3. The J2 to J3 connectors on the OEM Serial Port Adapter exist on the module only as a mating PCB-layout pattern (see Picture 5). See Section 5.2 for more infor-mation. Optional: • Via the flexfilm connector, J7 (see Picture 6). The connector is a 16 poles flexfilm connector. The pitch is 0.5mm and the flexfilm should be 0.3mm thick. The connec-tor is from Hirose with part number FH19S-16S-0.5SH(05). • Via the JST connector, J8 (see Picture 7). The connector is a 6 poles wire connec-tor. The pitch is 1mm and the. The connector is from JST with part number SM06B-SRSS-TB. Picture 4: 2x20 2mm pinlist connector, J1. Picture 5: J2 to J3 are available on cB-0902. Picture 6: Flexfilm connector, J7. Picture 7: JST 6-pol connector, J8. J3J2 J1 J7 J8
2.1 Pin Numbering Version 0.4 Draft 1 - 2005-11 10 2.1.1 J2 and J3 Figure 2: Bottom view of the PCB with the pinning of the J2 and J3 pads connector. 2.1.2 Flexfilm J7 Figure 3: Top view of the PCB with the pinning of the J7 connector. 2.1.3 Pinlist J1 and JST 6-pol J8 Figure 4: Top view of the PCB with the pinning of the J1 and J8 connector.
Version 0.4 Draft 1 - 2005-11 11 2.2 Pin Description 2.2.1 J1 & J2 Connector Table 2: Signals on J1 and J2. J1&J2 Pin Nr Pin Name Signal Name Signal Level Type Description 1-2 VSS Ground Ground GND 3-4 VCC_3V3 Power 3.3V 3.0 – 6.0 VDC for CB-OEMSPA312 modules 3.3 – 6.0 VDC for CB-OEMSPA332 modules 5 RS232-CTS Clear To Send RS232 In Hardware flow control 6 RS232-TxD Transmit Data RS232 Out 7 RS232-RTS Request To Send RS232 Out Hardware flow control 8 RS232-RxD Receive Data RS232 In 9 RS232-DTR Data Terminal Ready RS232 Out 10 RS232-DSR Data Set Ready RS232 In Also used to control the power saving mode “stop mode”. See section 2.5 for more information. 11 RED/Mode Red LED output CMOS In/Out This signal is multiplexed: RED: Logic Red LED Signal (see Chapter 3, Table 13). Pin is used as input for approximately 500ms at startup. Mode: The level on this pin during power up selects RS232 (High) or logic (Low) level UART-communication. The Mode pin is only valid during the first 500ms after startup and cannot be changed during operation. The Mode pin is internally pulled up i.e. RS232 mode is the default setting. Recommended value of the pull-down resistor is 1 kΩ. See section A.2.3.2 for design examples.
Version 0.4 Draft 1 - 2005-11 12 J1&J2 Pin Nr Pin Name Signal Name Signal Level Type Description 12 Switch-0 Function switch CMOS In Used for the “Connect on external signal” function, see the Serial Port Adapter AT command Specification for more information on the Function switch. See section A.2.3.3 for design examples. 13 GREEN/ Switch-1 Green LED output and Restore switch CMOS In/Out This signal is multiplexed: GREEN: Logic Green LED Signal (see Chapter 3, Table 13). Not valid until 500ms after startup. Switch-1: If the level on this pin is set to Low the units goes back to default serial settings. The “Restore Default” input is only active during the first 500ms after startup. See the Serial Port Adapter AT command Specification for more information on the Restore switch. See section A.2.3.2 for design examples. 14 BLUE Blue LED output CMOS Out Logic Blue LED Signal (see Chapter 3, Table 13). Note: Signal will flicker at data transmission. See section A.2.3.1 for design examples. 15 UART-CTS* Clear To Send CMOS In Hardware flow control. 16 UART-TxD* Transmit Data CMOS Out 17 UART-RTS* Request To Send CMOS Out Hardware flow control. 18 UART-RxD* Receive Data CMOS In 19 UART-DTR* Data Terminal Ready CMOS Out 20 UART-DSR* Data Set Ready CMOS In * All signals are logic level UART signals (typically 0 - 3VDC)
2.2.2 J3 Connector Version 0.4 Draft 1 - 2005-11 13 Table 3: Signals on J3 J3 Pin Nr Pin Name Signal Name Signal Level Type Description 1-8 Reserved, do not connect. 9 SerialSelect-0 Serial Select 0 CMOS Out Control signal for external serial transceivers. See section A.2.2.4 for more info. 10 SerialSelect-1 Serial Select 1 CMOS Out Control signal for external serial transceivers. See section A.2.2.4 for more info. 11-18 Reserved, do not connect. 19 RESET Hardware reset CMOS In Active low. Must be open drain collector. See section 2.4 for design examples. 20 Reserved, do not connect.
2.2.3 J7 Connector (Flexfilm) Version 0.4 Draft 1 - 2005-11 14 NOTE! The physical serial interface on J7 is RS232, which is different compared to the cB-OEMSPA311i/x and cB-OEMSPA331i/x products. Table 4: Signals on J7 J7 Pin Nr Pin Name Signal Name Signal Level Type Description 1 RESET Hardware reset CMOS In Active low. Must be open drain collector. See section 2.4 for design examples. 2 DSR Data Set Ready CMOS In 3 VSS Ground Ground GND 4 VCC_3V3 Power 3.3V 3.0 – 6.0 VDC for CB-OEMSPA312 modules 3.3 – 6.0 VDC for CB-OEMSPA332 modules 5 DTR Data Terminal Ready CMOS Out 6 RED/Mode Red LED output CMOS Out This signal is multiplexed: RED: Logic Red LED Signal (see Chapter 3, Table 13). Pin is used as input for approximately 500ms at startup. Mode: The level on this pin during power up selects RS232 (High) or logic (Low) level UART-communication. The Mode pin is only valid during the first 500ms after startup and cannot be changed during operation. The Mode pin is internally pulled up i.e. RS232 mode is the default setting. Recommended value of the pull-down resistor is 1 kΩ. See section A.2.3.2 for design examples.
Version 0.4 Draft 1 - 2005-11 15 J7 Pin Nr Pin Name Signal Name Signal Level Type Description 7 GREEN/ Switch-1 Green LED output and Restore switch CMOS In/Out This signal is multiplexed: GREEN: Logic Green LED Signal (see Chapter 3, Table 13). Not valid until 500ms after startup. Switch-1: If the level on this pin is set to Low the units goes back to default serial settings. The “Restore Default” input is only active during the first 500ms after startup. See the Serial Port Adapter AT command Specification for more information on the Restore switch. See section A.2.3.2 for design examples. 8 BLUE Blue LED output CMOS Out Logic Blue LED Signal (see Chapter 3, Table 13). Note: Signal will flicker at data transmission. See section A.2.3.1 for design examples. 9 RS232-TxD Transmit Data RS232 Out 10 RS232-RxD Receive Data RS232 In 11 RS232-CTS Clear To Send RS232 In Hardware flow control 12 RS232-RTS Request To Send RS232 Out Hardware flow control 13-16 Reserved, do not connect.
Version 0.4 Draft 1 - 2005-11 16 2.2.4 J8 Connector (JST 6-pol) NOTE! The physical serial interface on J8 is RS232, which is different compared to the cB-OEMSPA311i/x and cB-OEMSPA331i/x products. Table 5: Signals on J8 J8 Pin Nr Pin Name Signal Name Signal Level Type Description 1 VSS Ground Ground GND 2 VCC_3V3 Power 3.3V 3.0 – 6.0 VDC for CB-OEMSPA312 modules 3.3 – 6.0 VDC for CB-OEMSPA332 modules 3 RS232-TxD Transmit Data RS232 Out 4 RS232-RxD Receive Data RS232 In 5 RS232-CTS Clear To Send RS232 In Hardware flow control 6 RS232-RTS Request To Send RS232 Out Hardware flow control
Version 0.4 Draft 1 - 2005-11 17 2.3 Characteristics The cB-0902 board is designed to be fully interchangeable. If the host product has space for the board it is possible to choose freely between a cB-OEMSPA312i/x or cB-OEMSPA332i/x device without any change of the host product. If you design your power supply for cB-OEMSPA332i/x the modules will be fully interchangeable. The cB-0902 module has a linear power supply, which means that the current is constant if the voltage supply is changed. See Table 9. For more information about low power modes see Serial Port Adapter AT commands Speci-fication. 2.3.1 Power supply 2.3.1.1 cB-OEMSPA312i/x products Table 6: Power supply Symbol Parameter Value Unit Min 3.0 VDC VCC_3V3 Power supply (Unregulated*) Max 6.0 VDC * The module is equipped with an internal linear voltage regulator. Table 7: Current consumption Symbol Mode Value Unit Average 7.9 mA Not connected Peak 48 mA Average 1.0 mA Not connectable Peak 1.2 mA Average 1.8 mA Connectable Peak 48 mA Average 1.8 mA Not con-nected, stop mode en-abled Connectable, discoverable Peak 48 mA Average 17 mA Idle or Receiving Peak 55 mA Average 22 mA Connected Transmitting @115.2kbit/s Peak 58 mA Average 39 mA ICC@ VCC_3V3 = 3.3V Inquiry Peak 70 mA IRS232 Output1RS232 Average 7 mA RRS232 load2RS232 Typ 20 kΩ 1 RS232 output signals TxD, RTS, DTR loaded with 3kΩ. Not included in ICC, very dependent on the load. 2 Internal load on each RS232 input pin.
Version 0.4 Draft 1 - 2005-11 18 2.3.1.2 cB-OEMSPA332i/x products Table 8: Power supply Symbol Parameter Value Unit Min 3.3 VDC VCC_3V3 Power supply (Unregulated*) Max 6.0 VDC * The module is equipped with an internal linear voltage regulator. Table 9: Current consumption Symbol Mode Value Unit Average 19 mA Not connected Stop mode not enabled. Peak 63 mA Average 10 mA Not connectable Peak 13 mA Average 11 mA Connectable Peak 60 mA Average 11 mA Not con-nected, stop mode en-abled Connectable, discoverable Peak 60 mA Average 22 mA Idle or Receiving Peak 170 mA Average 53 mA Connected Transmitting @115.2kbit/s Peak 170 mA Average 84 mA ICC@ VCC_3V3 = 3.3V Inquiry Peak 150 mA IRS232 Output1RS232 Average 7 mA RRS232 load2RS232 Typ 20 kΩ 1 RS232 output signals TxD, RTS, DTR loaded with 3kΩ. Not included in ICC, very dependent on the load. 2 Internal load on each RS232 input pin.
Version 0.4 Draft 1 - 2005-11 19 2.3.2 Input/Output signals 2.3.2.1 cB-OEMSPA312i/x products Table 10: Input/output signals Symbol Parameter Value Unit Min -0.4 V Logic LOW level input voltage on all logic input pins except Switch-0 Max 0.80 V Min -0.4 V VIN Low Logic LOW level input voltage Switch-0 Max 0.15 V Min 2.05 V VIN High Logic HIGH level input voltage Max 3.35 V VOUT Low Logic LOW level output voltage Max 0.4 V VOUT High Logic HIGH level output voltage Min 2.42 V IGPIO Sink and source current Max 4 mA 2.3.2.2 cB-OEMSPA332i/x products Table 11: Input/output signals Symbol Parameter Value Unit Min -0.4 V Logic LOW level input voltage on all logic input pins except Switch-0 Max 0.85 V Min -0.4 V VIN Low Logic LOW level input voltage Switch-0 Max 0.15 V Min 2.15 V VIN High Logic HIGH level input voltage Max 3.45 V VOUT Low Logic LOW level output voltage Max 0.4 V VOUT High Logic HIGH level output voltage Min 2.55 V IGPIO Sink and source current Max 4 mA
Version 0.4 Draft 1 - 2005-11 20 2.3.3 Environmental Table 12: Temperatures characteristics Parameter Product Variant Value Unit Min All -40 °C Storage temperature Max All +125 °C CB-OEMSPA312i/x-02 CB-OEMSPA332i/x-02 CB-OEMSPA312i/x-04 CB-OEMSPA332i/x-04 CB-OEMSPA312i/x-07 CB-OEMSPA332i/x-07 -30 °C Min CB-OEMSPA312i/x-06 CB-OEMSPA332i/x-06 -25 °C CB-OEMSPA312i/x-02 CB-OEMSPA332i/x-02 CB-OEMSPA312i/x-04 CB-OEMSPA332i/x-04 CB-OEMSPA312i/x-06 CB-OEMSPA332i/x-06 +85 °C Maximum operating temperature Max CB-OEMSPA312i/x-07 CB-OEMSPA332i/x-07 +80 °C
2.4 Hardware Reset Version 0.4 Draft 1 - 2005-11 21 A hardware RESET input is available on the J3, J6 and J7 connectors (see section 2.1). An external reset source must be open drain collector, see section A.2.4 for design examples. The RESET pin is internally pulled-up with 120kΩ. 2.5 Power Control For more information about “Stop Mode” and other low power modes, see the Serial Port Adapter AT command Specification.
Version 0.4 Draft 1 - 2005-11 22 3 Operating Status The module can be in different modes (see the Serial Port Adapter AT command Specifica-tion for more information about the modes) and the RED, GREEN and BLUE signals can be used to detect or indicating the status, see Table 13. The LED signals are active LOW. Table 13: Signal states in different module modes Serial Port Adapter Mode Status RGB LED Color GREEN GPIO BLUE GPIO RED GPIO Data mode IDLE Green LOW HIGH HIGH AT mode IDLE Orange LOW HIGH LOW Data mode, AT mode CONNECTING* Purple HIGH LOW LOW Data mode, AT mode CONNECTED* Blue HIGH LOW HIGH * On data activity the active LEDs flashes and will be HIGH for 50-100ms. For information on how to suppress the flashes see section A.2.3.1. DTR signal can be set to indicate an active Bluetooth link. For more information see Serial Port Adapter AT com-mand Specification.
4 Antennas Version 0.4 Draft 1 - 2005-11 23 There are 2 different antenna options available: • An internal surface mounted (SMD) antenna. • An external antenna should be connected to a U.FL connector. Many different exter-nal antennas are available. See section 5.1 for more information on antenna placement. This chapter gives an overview of the different antenna options. 4.1 Surface Mounted Antenna (Internal) The unit cannot be mounted in a metal-shielded enclosure with this antenna. Part Number OEMSPA 312i / 332i Antenna name Mica 2.4 GHz Manufacture gigaAnt Polarization Linear Gain +2.5dBi Antenna size (LxWxH) 20.5x3.6x3.3 mm Comment The antenna gain is dependent of the mounting of the module. See section 5.4 for mounting the module considering the antenna.
4.2 External antennas Version 0.4 Draft 1 - 2005-11 24 The external antennas are connected to the board through a U.FL connector. Some of the antennas are connected directly to the U.FL connector of the board and some are connected using an SMA connected through a short U.FL to SMA adapter cable. 4.2.1 Antenna Accessories Part Number cB-ACC-18 Name U.FL to SMA adapter cable Connector U.FL and SMA female Cable length 120 mm Cable loss Less than 0.5dB Comment The SMA connector may be mounted in a panel. Not approved for use in the US and Canada. 4.2.2 Antennas Part Number cB-ACC-16 Name WCR-2400-SMA Manufacture Centurion Type ½ wave dipole Polarization Vertical Gain +2.5dBi Size 100 mm (Straight) Connector SMA male Comment To be mounted on the U.FL to SMA adapter cable. Approval Not approved for use in the US and Canada.
Version 0.4 Draft 1 - 2005-11 25 Part Number cB-ACC-27 Name WCR-2400-IP04 Manufacture Centurion Type ½ wave dipole Polarization Vertical Gain +2.0dBi Size 108 mm (Straight) Connector U.FL connector Comment To be mounted on the U.FL connector on the PCB. Approval Approved for use in the US and Canada Part Number cB-ACC-17 Name Reel planTec Bluetooth m70 Manufacture Reel Size (∅xH) 75x20 mm Gain +1dBi Mounting M16x13.6 mm Cable length 3 m Connector SMA male Other info Waterproof (IP67) Comment To be mounted on the U.FL to SMA adapter cable. Approval Not approved for use in the US and Canada. Part Number cB-ACC-19 Name Microblue CAP24235 Manufacture Centurion Type Microstrip Polarization Linear Gain +1.5dBi Size 21x60 mm Cable length 200 mm Connector U.FL Comment Connected directly to the U.FL connector on OEM board. Approval Approved for use in the US and Canada
Version 0.4 Draft 1 - 2005-11 26 Part Number cB-ACC-23 Name Mobile Mark Stub Manufacture Mobile Mark Communications Antennas Type ¼ wave dipole Polarization Vertical Gain 0dBi Connector SMA male Comment To be mounted on the U.FL to SMA adapter cable Approval Not approved for use in the US and Canada. Part Number cB-ACC-21 Name Rugged SMA Manufacture Radiall/Larsen Type ½ wave dipole Polarization Vertical Gain 2dBi Connector SMA male Comment To be mounted on the U.FL to SMA adapter cable Approval Not approved for use in the US and Canada.
5 Mounting Information Version 0.4 Draft 1 - 2005-11 27 5.1 Board Outlines 5.1.1 cB-0902 Figure 5: cB-0902 dimensions [mm]. The J2 pads are longer to fit both the single and double row connec-tors (see section 5.2).
5.1.2 Mounting Holes Version 0.4 Draft 1 - 2005-11 28 There are 2 x 2.3mm mounting holes on cB-0902. The reasons for the 2.3mm holes are that the threaded M2 holes on the single and double row connectors (see section 5.2.1) are not aligned. The outer tangents of the 2.3mm holes align the module if the single row connectors are used and the inner if double row connectors are used (see Figure 6). Choose the outer tangent (CC distance 27.24mm) if the module is aligned and mounted with some other technique based on M2 screws (e.g. press-fit nuts), see Figure 7 and Figure 8. Figure 6: The 2.3mm mounting holes [mm]
Version 0.4 Draft 1 - 2005-11 29 5.2 Using the J2/J3 Board-to-Board Connectors The board-to-board connector should be a 1mm pitch one-piece part connector. The rec-ommended manufacture is Samtec with many connector options available; see section 5.2.1.1 and 5.2.1.2. Chapter 2 contains more information about the connector and the electrical interface. 5.2.1 Suitable One-Piece Part Connectors 5.2.1.1 Single row connectors These connectors are a single row connector and can be used if only J2 is needed. This connector has a profile height of 1.65 mm and this has to be considered if components are to be mounted on the motherboard under the OEM Serial Port Adapter board. There are alignment pins on the bottom side of the connector. The connector is available with M2 threaded inserts that fit the mounting holes on the board (see section 5.1.2). You may screw the OEM Serial Port Adapter board directly into these in-serts. If you want to have a tighter and more secure mounting, you may use longer screws and secure it using a nut on the backside of the motherboard. Another way to mount the module is to use press-fit nuts on the motherboard and skip the M2 threads on the connector, see section 5.3 for more information about press-fit nuts. Table 14: Single row connectors from Samtec. Samtec order number Quote number Equivalent part Package Remark ASP-118645-01 55392 SEI-120-02-GF-S-AB Tube Align pin on bottom side only ASP-118645-02 55392 SEI-120-02-GF-S-AB-TR Tape-n-Reel Align pin on bottom side only ASP-118579-01 55392 SEI-120-02-GF-S-M-AB Tube With M2 threaded inserts and align pin on bottom side only ASP-118579-02 55392 SEI-120-02-GF-S-M-AB-TR Tape-n-Reel With M2 threaded inserts and align pin on bottom side only NOTE: When ordering connectors from Samtec or an official Samtec distributor, please use the ASP order number and refer to the connectBlue global quote number for best price. For technical questions regarding the Samtec connectors please contact connectBlue or Samtec at (Scandinavia@samtec.com). See Figure 7 for more information about the connector and necessary measurements on the motherboard. The large mounting holes on the motherboard are designed for press-fit nuts and could be smaller if press-fit nuts are not used. The mounting holes are aligned with the outer tangent of the 2.3mm mounting holes of the module (see section 5.1.2).
Version 0.4 Draft 1 - 2005-11 30 Figure 7: Host PCB layout [mm] for single row connector.
Version 0.4 Draft 1 - 2005-11 31 5.2.1.2 Double row connectors This connector is a double row connector and can be used if both J2 and J3 are needed. This connector has a height of 3.0mm and this has to be considered if components are to be mounted on the motherboard under the OEM Serial Port Adapter board. The connector is also available with a height of 6.0mm and 10.0mm (The FSI-120 serie from Samtec). There are alignment pins on the bottom side of the connector. The connector is available with M2 threaded inserts that fit the mounting holes on the board (see section 5.1.2). You may screw the OEM Serial Port Adapter board directly into these in-serts. If you want to have a tighter and more secure mounting you may use longer screws and secure it using a nut on the backside of the motherboard. Another way to mount the module is to use press-fit nuts on the motherboard and skip the M2 threads on the connector, see section 5.3 for more information about press-fit nuts. Table 15: Double row connectors from Samtec. Samtec order number Quote number Equivalent part Package Remark REF-120021-01 55392 FSI-120-03-G-D-AB Tube Align pin on bottom side only REF-120021-02 55392 FSI-120-03-G-D-AB-K-TR Tape-n-Reel Align pin on bottom side only REF-120018-01 55392 FSI-120-03-G-D-M-AB Tube With M2 threaded inserts and align pin on bottom side only REF-120018-02 55392 FSI-120-03-G-D-M-AB-K-TR Tape-n-Reel With M2 threaded inserts and align pin on bottom side only NOTE: When ordering connectors from Samtec or an official Samtec distributor, please use the REF order number and refer to the connectBlue global quote number for best price. For technical questions regarding the Samtec connectors please contact connectBlue or Samtec at (Scandinavia@samtec.com). See Figure 8 for more information about the connector and necessary measurements on the motherboard. The large mounting holes on the motherboard are designed for press-fit nuts and could be smaller if press-fit nuts are not used (see section 5.1.2).
Version 0.4 Draft 1 - 2005-11 32 Figure 8: Host PCB layout [mm] for double row connector.
5.3 Using Press-Fit Nuts for Mounting the Module Version 0.4 Draft 1 - 2005-11 33 A press-fit nut is pressed into the PCB from the bottom side with a special press tool. M2 sized press-fit nuts are suitable for the modules (see Figure 7 and Figure 8) and are manu-factured by PEM Fastening Systems (www.pemnet.com), part no KFS2-M2 (see Figure 9). Be careful with the distance between the nuts regarding alignment, see section 5.1.2. Figure 9: KFS2-M2 press-fit nut. Spacer-pipes are recommended to use between the PCBs when press-fit nuts are used. 5.4 Antenna Issues The unit cannot be mounted arbitrary, because of the radio communication. The unit with an internal surface mounted antenna (CB-OEMSPA312i and CB-OEMSPA332i) cannot be mounted in a metal enclosure. No metal casing or plastics using metal flakes should be used, avoid also metallic based paint or laquer. Keep a minimum clearance of 10mm between the antenna and the casing. Keep 10 mm free space from metal around the antenna. If a metal enclosure is required, one of the external antenna options has to be used. See section 4.2 for more information on the antenna options available.
Version 0.4 Draft 1 - 2005-11 34 6 Bluetooth Information (In progress) 6.1 General information In the tables below you can find information about Bluetooth properties. The cB-0902 module is available in two output power versions both Bluetooth Class 1. The output power of the cB-OEMSPA312i/x device is max +7dBm (5mW) and the output power of the cB-OEMSPA332i/x device is max +16.9dBm (49mW). Table 16: Bluetooth information CB-OEMSPA-312i/x Parameter Data Bluetooth radio Philips BGB203 Bluetooth base band controller Philips BGB203 RF output power Class 1, max 7dBm (5mW) Receive sensitive level -90dBm Receive input level (max) +15dBm Output frequency 2.402 –2.480 GHz, ISM band. Bluetooth stack Embedded host stack Bluetooth qualification 2.0
Version 0.4 Draft 1 - 2005-11 35 6.2 Bluetooth Qualification information All products based on the PCB cB-0902-02 have been qualified according to the Bluetooth specification 2.0. Table 17 - Bluetooth Qualification information Module Bluetooth specification QPLN reference Qualification date cB-OEMSPA312i /x 2.0 B02690 2005-11-15 The following Bluetooth profiles are supported (covered functionality): • Generic Access Profile (GAP) • Serial Port Profile (SPP) • Dial-up Networking Profile (DUN GW, DUN DT) When creating end products based on the Serial Port Adapter the following applies: • The end product does not have to be re-qualified. • The end product or the end product documentation based on: o cB-OEMSPA312i /x products shall make the following information available: “This product contains a Bluetooth qualified product QPLN B02690”. • The Bluetooth Trademark may be placed on the end product (requires Bluetooth SIG membership, for more information see www.bluetooth.org). • The Bluetooth Trademark may be used in material related to the end product (requires Bluetooth SIG membership, for more information see www.bluetooth.org). For more information please contact connectBlue.
7 Regulatory Information Version 0.4 Draft 1 - 2005-11 36 7.1 Declaration of Conformity We, connectBlue AB, of Norra Vallgatan 64 3V SE-211 22 Malmö, Sweden declare under our sole responsibility that our products: cB-OEMSPA312i/x (cB-0069, cB-0070, cB-0071, cB-0072, cB-0073, cB-0074, cB-0075, cB-0076), OEM Module Adapter III (cB-0068). to which this declaration relates, conforms to the following product specifications: R&TTE Directive 1999/5/EC EN 300 328 V1.6.1 (2004-11) EMC Directive: 89/336/EEC EN 301 489-1 V1.4.1 (2002-08) EN 301 489-17 V1.2.1 (2002-08) EN 61000-6-2 (2001) Safety Compliance EN 60950-1:2001 and/or IEC 60950-1:2001 (1st Edition) EN 60950-1/A11:2004 + Corrigendum:2004 Medical Electrical Equipment IEC 60601-1-2 (2001) 2005-11-23 Malmö, Sweden Mats Andersson CTO of connectBlue AB If a cB-OEMSPA332i/x is used within EU a notification must be made to each of the national authorities responsible for radio spectrum management of the intention to place radio equipment that uses frequency bands whose use is not harmonized throughout the EU, on its national market. More information at: http://europa.eu.int/comm/enterprise/rtte/gener.htm
Version 0.4 Draft 1 - 2005-11 37 7.2 FCC, IC and Safety Compliance See Table 1 for information about the different product variants. 7.2.1 Compliance for cB-0902-0201 7.2.1.1 FCC Statement for cB-0902-0201 This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must ac-cept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equip-ment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communica-tions. However, there is no guarantee that interference will not occur in a particular installa-tion. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to cor-rect the interference by one or more of the following measures: • Reorient or relocate the receiving antenna • Increase the separation between the equipment and receiver • Connect the equipment into an outlet on a circuit different from that to which the re-ceiver is connected Consult the dealer or an experienced radio/TV technician for help 7.2.1.1.1 Antenna Our module type cB-0902-0201 is for OEM integrations only. The end-user product will be professionally installed in such a manner that only the authorized antennas are used. 7.2.1.1.2 Caution Any changes or modifications NOT explicitly APPROVED by connectBlue AB could cause the module to cease to comply with FCC rules part 15, and thus void the user’s authority to operate the equipment. 7.2.1.2 IC Compliance Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This device has been designed to operate with an antenna having a maximum gain of 2.7 dBi. Having a higher gain is strictly prohibited per regulations of Industry Canada. The required antenna impedance is 50 ohms. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that re-quired for successful communication. The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s website www.hc-sc.gc.ca/rpb.
7.2.1.3 Safety The unit must be supplied by a limited power source in according to EN 60950-1. Version 0.4 Draft 1 - 2005-11 38 7.2.1.4 Labeling Requirements for End Product For an end product using the product cB-0902-0201 there must be a label containing, at least, the following information: The label must be affixed on an exterior surface of the end product such that it will be visible upon inspection in compliance with the modular approval guidelines developed by the FCC. Where the module will be installed in final products larger than 8 cm x 10 cm following statement has to be placed ONTO the device. “This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.” In case, where the final product will be installed in locations where the end-consumer is not able to see the FCC ID and/or this statement, the FCC ID and the statement shall also be in-cluded in the end-product manual. This device contains FCC ID: PVH090202S IC: 5325A-090202S
7.3 UL listing information Version 0.4 Draft 1 - 2005-11 39 If a customer intends to UL list a product including any of the Bluetooth modules based on the PCB cB-0902-02 this information is useful: The printed circuit board if produced according to the following specification: • UL recognized ZPMV2 min. 105 °C flame class V-0 or better. 7.4 Compliance with RoHS directive All products based on the PCB cB-0902-02 are produced according to the RoHS (Restriction of the use of certain Hazardous substances in electrical and electronic equipment) directive and complies with the directive.
Version 0.4 Draft 1 - 2005-11 40 Appendix A - Application Notes Usually only a subset of the available functionality is of interest to the designer. In addition, depending on the host system, the electrical interface can be designed in many ways. The designer can use the step-by-step guide in this chapter as an aid in the design process. A.1 Step-by-Step Guide Table 18: Step-by-step guide with Yes and No answers. Question Yes No Are you going to integrate the OEM Serial Port Adapter in a metal enclosure? The internal antenna models cannot be used. Use the OEMSPA312x or OEMSPA332x. You are free to choose between the products. The internal antenna models are lower cost and are easier to design-in. However, an external antenna could give better range. Do you wish to use logic level when communicating with the OEM Serial Port Adapter? See section A.2.2.1 for electrical design. Go on to next point. Do you want to use RS232 as the physical serial interface? See section A.2.2.2 for electrical design. Go on to next point. Do you want to use RS485 or RS422 as the physical serial interface? See section A.2.2.3 - A.2.2.4 for electrical design. Go on to next point. Are you using a 5V host system? See section A.2.1, Figure 11 for electrical design. See section A.2.1, Figure 10 for electrical design. Is low power consumption important? The power consumption can be reduced by enabling the stop mode, see Table 9. The stop mode is controlled with the DSR pin, see section 2.5. The power consumption is optimized with 3.2-3.3 V supply voltage. Go on to next point. Do you wish to connect LEDs to the OEM Serial Port Adapter? See section A.2.3 for design examples for connecting the LEDs. Go on to next point. Do you want to detect the status of the module with a controller? See Chapter 3, Table 13 for status detection and section A.2.3 for electrical design. Go on to next point. Do you wish to utilize the restore switch? See section 0 for electrical design. Go on to next point. Do you wish to utilize the Function switch (“Connect on external signal”)? See section A.2.3.3 for electrical design. Go on to next point.
Version 0.4 Draft 1 - 2005-11 41 Question Yes No Do you want to manually reset the module? See section A.2.4 for electrical design. Use a double row connector. See section 5.2.1.2.
A.2 Design Examples Version 0.4 Draft 1 - 2005-11 42 This section contains design examples for all interfaces on J1, J2, J3, J7 and J8. The con-nector type that suits a specific application depends on the needed signal and the preferred interface type (wires, flexfilm, board-to-board or SMD). A.2.1 Logic Levels A 3.0/3.3V host system can be connected directly to the logic level pins (BLUE, UART-TxD / UART-RxD etc). A serial 100Ω resistor shall be used (see Figure 10) for protection, see Table 11 for logic levels characteristics. A 5V host system can easily be adjusted to the logic levels. A host system output signal can use a resistive divider (18k/22k) to adjust the levels. This is applicable for speeds up to 115.2kBits/s. The divider can be adjusted to 1.8k/2.2k and a logic buffer (74HCT08) for higher speeds (see Figure 11). The host system input pins could require a buffer (see Figure 11) depending on the logic level requirements (see Table 11). The 74HCT08 gate is also available in a single gate package (74AHCT1G08). Figure 10: Logic levels interface to a 3/3.3V system. A protective 100Ω resistor is used. Figure 11: Interface example with logic levels to a 5V system. A 5V system with open collector outputs is designed in Figure 12. Figure 12: Open collector outputs.
Version 0.4 Draft 1 - 2005-11 43 A.2.2 Serial Interface The serial interface can operate in RS232 or Logic level mode, see section A.2.3.2. The Logic level mode could be used if the module is connected to an external CPU or if the physical interface should be another then the internal RS232 likes RS422 (see section A.2.2.3). The signal excluding the RxD and TxD signals available on the serial interface are: CTS (Clear To Send) and RTS (Request To Send) are used for hardware flow control. DSR (Data Set Ready) can be used to make a connect attempt. See the Serial Port Adapter AT commands specification. DTR (Data Terminal Ready) can be used to detect if the module is up and running and ready to receive data. Note! The module must be configured to flow control none if hardware flow control is not used, see the Serial Port Adapter User Manual. A.2.2.1 Logic level Mode The serial UART interface can be used in a host controller application with a UART interface. The design of the interface depends on the power supply voltage of the host system; see Figure 13 for a 3.0/3.3V host system and Figure 14 for a 5V host system. See section A.2.3.2 for information on how to select Logic level mode. Note! It is very important to set the module in logic level mode properly when interfac-ing with logic levels; collision with the internal RS232 transceiver could damage the module. Figure 13: A complete UART interface with a 3.0/3.3V host system. Figure 14: A complete UART interface with a 5V host system.
A.2.2.2 External RS232 driver The modules are fully compatible with the EIA-232 standard and can be connected to all RS232 transceivers. Speed and current consumption depends on the host system RS232 transceiver. See Figure 15 for a complete example. Not used functionality can be left uncon-nected; see Section A.2.2. Version 0.4 Draft 1 - 2005-11 44 Figure 15: A complete RS232 interface.
A.2.2.3 External RS422 transceiver Version 0.4 Draft 1 - 2005-11 45 An external RS422 driver could be used in a point-to-point (full duplex) application (see Figure 16). The Logic level mode needs to be enabled when using an external transceiver. See section A.2.3.2 for information on how to select Logic level mode. Note! It is very important to set the module in logic level mode properly when interfac-ing with logic levels; collision with the internal RS232 transceiver could damage the module. Figure 16: A complete RS422 interface.
A.2.2.4 External RS422/RS485 transceiver Version 0.4 Draft 1 - 2005-11 46 A complete RS422/RS485 transceiver design connected to a bus system need to control the enable signals of the transceiver. The SerialSelect signals are used for this purpose (see Table 19). The Logic level mode needs to be enabled when using an external transceiver. See section A.2.3.2 for information on how to select Logic level mode. The module need also to be soft-ware configured to the corrected interface, see the Serial Port Adapter AT Commands document how to configure the module to the correct serial interface. Table 19: SerialSelect signals combinations Serial Select-0 Serial Select-1 Internal RS232 Transceiver status RS485/RS422 Transmitter status (Active high) RS485/RS422 Receiver status (Active low) 0 0 Disabled Disabled Enabled 0 1 Disabled Enabled Enabled 1 0 Disabled Enabled Disabled 1 1 Enabled Disabled Disabled Note! It is very important to set the module in logic level mode properly when interfac-ing with logic levels; collision with the internal RS232 transceiver could damage the module. Figure 17: A complete RS422/RS488 transceiver design.
A.2.3 LED and Switch Design Version 0.4 Draft 1 - 2005-11 47 A.2.3.1 BLUE Signal The BLUE logic LED signal is not multiplexed with any other functionality, which makes the design more straightforward (for more information see Figure 18). There are two important notes: - A blue LED requires about 3.5V forward voltage drop (cannot be used in a 3.3V sys-tem). - The BLUE signal can be used to detect if the module is connected or not. The BLUE signal flashes when the module is sending and receiving data (see Chapter 3, Table 13). See Figure 19 for an example on how to suppress the flashes. Figure 18: A blue LED can be connected directly to the module if the LED current is below 4mA. A high state (active low) makes the voltage drop over the LED to 2.2V. This is not enough to light the LED. Figure 19: A Low pass filter and a 74HC08 suppress the flashes when the module is sending and receiving data. The Blue LED can be removed if not required. The values are not suited in all applications and need to be verified in a specific application.
A.2.3.2 RED/Mode Signal The RED/Mode signal is a multiplexed signal: Version 0.4 Draft 1 - 2005-11 48 - RED - Logic red LED signal (see Chapter 3, Table 13). Becomes valid 500ms after start up. - Mode - The module reads the status of the signal during startup to decide if the serial interface shall be RS232 (HIGH) or logic UART (LOW) levels. The input signal must be stable for the first 500ms after startup (after reset/power on reset). The signal is internally pulled-up (50kΩ) for RS232 as default. If a LED is used in UART mode a high impendence buffer is required to prevent the signal from being pulled-up via the LED. A 74HC08 logic gate can be used in a 3/3.3V system (see Figure 20) and a 74HCT08 logic gate in a 5V system (see Figure 21). Both gates are avail-able in a single gate package (74AHC1G08/74AHCT1G08). Figure 20: UART mode selected together with a red LED in a 3.3V host system. The status of the signal can also be used as input to a host controller. Figure 21: UART mode selected together with a red LED in a 5V host system. The status of the signal can also be used as input to a host controller. The buffer can be removed in a 3.3V system if RS232 mode is used (see Figure 22). In a 5V system the high state output (2.8V) from the module is not enough to turn off the LED so a 74HCT08 buffer can be used to raise the high level to 5V (see Figure 23). The 74HCT08 gate is available in a single gate package (74AHCT1G08). Figure 22: RS232 mode selected (default) together with a red LED in a 3.3V host system. The status of the signal can also be used as input to a host con-troller. Figure 23: RS232 mode selected (default) together with a red LED in a 5V host system. The status of the signal can also be used as input to a host controller. Only a pull-down on the RED/Mode pin is needed if UART mode is used but no red LED is required (see Figure 24). The RED/Mode pin can be left unconnected if RS232 (default) is used and no red LED required.
Figure 24: The mode pin is pulled-down (10kΩ) in UART mode. GREEN/Switch-1 signal The GREEN/Switch-1 signal is a multiplexed signal: - GREEN - Logic green LED signal (see Chapter 3, Table 13). Becomes valid 500ms af-ter start up. - Switch-1 - The module reads the status of the signal at startup to decide if the serial in-terface settings shall be restored (LOW) (see the Serial Port Adapter User Manual for more details). The input signal must be stable for the first 500ms after startup (after re-set/power on reset). The signal is internally pulled-up (50kΩ) to 3.0V for NOT restoring settings to default. If a LED is used and a switch is required to be able to restore the settings, a high impend-ence buffer need to prevent the signal from being pulled-up via the LED. A 74HC08 logic gate can be used in a 3/3.3V system (see Figure 25) and a 74HCT08 logic gate in a 5V sys-tem (see Figure 26). Both gates are available in a single gate package (74AHC1G08/74AHCT1G08). Sometimes, over time, switch contacts can get an oxide layer. This may cause the closed switch resistance to become too high to sink the signal to logic LOW (the signal is internally pulled-up to 50kΩ). A design that prevents this can be found in Figure 30. Version 0.4 Draft 1 - 2005-11 49 Figure 25: Switch-1 used together with a green LED in a 3.3V host system. The status of the signal can also be used as input to a host controller. Notice the 10kΩ serial resis-tor. Figure 26: Switch-1 used together with a green LED in a 5V host system. The status of the signal can also be used as input to a host controller. Notice the 10kΩ serial resistor. The buffer can be removed in a 3.3V system if no restore switch is required (see Figure 27). In a 5V system the high state output (2.8V) from the module is not enough to turn off the LED, so a 74HCT08 buffer can be used to raise the high level to 5V (see Figure 28). The 74HCT08 gate is also available in a single gate package (74AHCT1G08).
Version 0.4 Draft 1 - 2005-11 50 Figure 27: No restore switch used but a green LED in a 3.3V host system. The status of the signal can also be used as input to a host con-troller. Figure 28: No restore switch used but a green LED in a 5V host system. The status of the signal can also be used as input to a host controller. A serial resistor to the restore switch must be used to prevent a short circuit when the GREEN/Switch-1 pin is in output HIGH state and the switch is pressed (see Figure 29). Sometimes, over time, switch contacts can get an oxide layer. This may cause the closed switch resistance to become too high to sink the signal to logic LOW (the signal is internally pulled-up to 50kΩ). A design that prevents this can be found in Figure 30. The GREEN/Switch-1 pin can be left unconnected if none of its functionality is required. Figure 29: A low resistance restore switch used. Notice the 10kΩ serial resistor. Figure 30: If the resistance in the switch is not guaranteed to be low enough, a safer design can be used. Notice the 10kΩ serial resistor. A.2.3.3 Switch-0 Signal Switch-0 is not multiplexed with other functionality and a switch is easily implemented (see Figure 31). Sometimes, over time, switch contacts can get an oxide layer. This may cause the closed switch resistance to become too high to sink the signal to logic LOW (the signal is internally pulled-up to 50kΩ). A design that prevents this can be found in Figure 32. The Switch-0 pin can be left unconnected if its functionality is not used. Figure 31: A low resistance function switch used. Figure 32: If the resistance in the switch is not guaranteed to be low enough, a safer design can be used.
Version 0.4 Draft 1 - 2005-11 51 A.2.4 Reset TheRESET pin can be connected to an external reset source, see Figure 33 for a switch ex-ample. If the reset signal is connected to an output signal it must be an open drain collector, see Figure 34. Notice the capacitive load on the RESET pin in Table 11, section 2.3. The RESET pin can be left unconnected if not used. Figure 33: A reset switch. Figure 34: Design of an open collector reset from an active high output.
Version 0.4 Draft 1 - 2005-11 52 A.2.5 A Complete 5V Host System Interface This is a complete 5V host system interface example with an RGB LED and two switches (except the serial interface, see section A.2.2 for information). The design is based on the LM339 Quad OP-amp instead of logic gates. Figure 35: A complete 5V host interface with operational amplifier

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