u blox San Diego TOBYL100 LTE Data Transmitter Module User Manual TOBY L1 series

u-blox San Diego, Inc. LTE Data Transmitter Module TOBY L1 series

User Manual

      TOBY-L1 series LTE modules System Integration Manual               Abstract This  document  describes  the  features  and  the  system  integration  of TOBY-L1 series LTE wireless modules. These modules are a complete and cost efficient 4G solution offering 100 Mb/s download, 50 Mb/s upload, and covering up to 3 LTE Bands in the compact TOBY form factor. www.u-blox.com   35.6 x 24.8 x 2.6 mm locate, communicate, accelerate
TOBY-L1 series - System Integration Manual   UBX-13001482 Objective Information     Page 2 of 85  Document Information Title TOBY-L1 series Subtitle LTE modules  Document type System Integration Manual  Document number UBX-13001482 Document status Objective Information  Document status information Objective Specification This document contains target values. Revised and supplementary data will be published later. Advance Information This document contains data based on early testing. Revised and supplementary data will be published later. Preliminary This document contains data from product verification. Revised and supplementary data may be published later. Released This document contains the final product specification.  This document applies to the following products: Name Type number Firmware version PCN / IN TOBY-L100 TOBY-L100-00S-00 G0.V.00.00.08  TOBY-L110 TOBY-L110-00S-00 G0.EE.00.00.08                  This document and the use of any information contained therein, is subject to the acceptance of the u-blox terms and conditions. They can be downloaded from www.u-blox.com. u-blox makes no warranties based on the accuracy or completeness of the contents of this document and reserves the right to make changes to specifications and product descriptions at any time without notice.  u-blox reserves all rights to this document and the information contained herein. Reproduction, use or disclosure to third parties without express permission is strictly prohibited. Copyright © 2013, u-blox AG. u-blox® is a registered trademark of u-blox Holding AG in the EU and other countries. Trademark Notice Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. All other registered trademarks or trademarks mentioned in this document are property of their respective owners.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Preface      Page 3 of 85 Preface u-blox Technical Documentation As  part  of  our  commitment  to  customer  support,  u-blox  maintains  an  extensive  volume  of  technical documentation for our products. In addition to our product-specific technical data sheets, the following manuals are available to assist u-blox customers in product design and development. AT  Commands  Manual:  This  document  provides  the  description  of  the  supported  AT  commands  by  the  TOBY-L1 series modules to verify all implemented functionalities. System  Integration  Manual: This manual  provides hardware design instructions and information on how to set up production and final product tests. Application  Note:  document  provides  general  design  instructions  and  information  that  applies  to  all  u-blox Wireless  modules.  See  Related  documents section  for  a  list  of  Application  Notes  related  to  your  Wireless Module.  How to use this Manual The  TOBY-L1  series  System  Integration Manual  provides  the necessary  information  to successfully  design  and configure the  u-blox wireless modules. This manual has a modular structure. It is not necessary to read it from the beginning to the end. The following symbols are used to highlight important information within the manual:  An index finger points out key information pertaining to module integration and performance.  A warning symbol indicates actions that could negatively impact or damage the module.  Questions If you have any questions about u-blox Wireless Integration:  Read this manual carefully.  Contact our information service on the homepage http://www.u-blox.com  Read the questions and answers on our FAQ database on the homepage http://www.u-blox.com  Technical Support Worldwide Web Our  website  (www.u-blox.com)  is  a  rich  pool  of  information.  Product  information,  technical  documents  and helpful FAQ can be accessed 24h a day. By E-mail Contact  the  closest  Technical  Support  office  by  email.  Use  our  service  pool  email  addresses  rather  than  any personal email address of our staff. This makes sure that your request is processed as soon as possible. You will find the contact details at the end of the document. Helpful Information when Contacting Technical Support When contacting Technical Support, have the following information ready:  Module type (e.g. TOBY-L100) and firmware version  Module configuration  Clear description of your question or the problem  A short description of the application  Your complete contact details
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Contents     Page 4 of 85 Contents Preface ................................................................................................................................ 3 Contents .............................................................................................................................. 4 1 System description ....................................................................................................... 7 1.1 Overview .............................................................................................................................................. 7 1.2 Architecture .......................................................................................................................................... 9 1.2.1 Internal blocks ............................................................................................................................. 10 1.3 Pin-out ............................................................................................................................................... 11 1.4 Operating modes ................................................................................................................................ 13 1.5 Supply interfaces ................................................................................................................................ 15 1.5.1 Module supply input (VCC) ......................................................................................................... 15 1.5.2 2.5v supply output (V_BCKP) ....................................................................................................... 19 1.5.3 1.8v supply output (V_INT) .......................................................................................................... 19 1.6 System function interfaces .................................................................................................................. 20 1.6.1 Module power-on ....................................................................................................................... 20 1.6.2 Module power-off ....................................................................................................................... 21 1.6.3 Module reset ............................................................................................................................... 21 1.7 Antenna interface ............................................................................................................................... 23 1.7.1 Antenna RF interfaces  (ANT1 / ANT2) ......................................................................................... 23 1.8 SIM interface ...................................................................................................................................... 23 1.8.1 SIM card interface ....................................................................................................................... 23 1.8.2 SIM card detection ...................................................................................................................... 23 1.9 Serial interfaces .................................................................................................................................. 25 1.9.1 USB ............................................................................................................................................. 25 1.10 General Purpose Input/Output (GPIO) ............................................................................................. 27 1.11 Reserved pins (RSVD) ...................................................................................................................... 27 1.12 System features............................................................................................................................... 28 1.12.1 Network indication ...................................................................................................................... 28 1.12.2 TCP/IP and UDP/IP ....................................................................................................................... 29 1.12.3 FTP .............................................................................................................................................. 29 1.12.4 HTTP ........................................................................................................................................... 29 1.12.5 SMTP ........................................................................................................................................... 29 1.12.6 Firmware upgrade Over The Air (FOTA) ....................................................................................... 29 1.12.7 Power saving ............................................................................................................................... 29 2 Design-in ..................................................................................................................... 31 2.1 Supply interfaces ................................................................................................................................ 32 2.1.1 Module supply (VCC) .................................................................................................................. 32 2.1.2 2.5v supply (V_BCKP) .................................................................................................................. 40 2.1.3 1.8v supply (V_INT) ...................................................................................................................... 41 2.2 System functions interfaces ................................................................................................................ 42
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Contents     Page 5 of 85 2.2.1 Module power-on (PWR_ON) ...................................................................................................... 42 2.2.2 Module reset (RESET_N) .............................................................................................................. 43 2.3 Antenna interface ............................................................................................................................... 45 2.3.1 Antenna RF interface (ANT) ......................................................................................................... 45 2.4 SIM interface ...................................................................................................................................... 50 2.5 Serial interfaces .................................................................................................................................. 54 2.5.1 USB interface............................................................................................................................... 54 2.6 General Purpose Input/Output (GPIO) ................................................................................................. 56 2.7 Reserved pins (RSVD) .......................................................................................................................... 57 2.8 Module placement.............................................................................................................................. 57 2.9 Module footprint and paste mask ....................................................................................................... 58 2.10 Thermal guidelines .......................................................................................................................... 60 2.11 ESD guidelines ................................................................................................................................ 62 2.11.1 ESD immunity test overview ........................................................................................................ 62 2.11.2 ESD immunity test of u-blox TOBY-L1 series reference designs .................................................... 62 2.11.3 ESD application circuits ................................................................................................................ 63 2.12 Schematic for TOBY-L1 series module integration ........................................................................... 65 2.13 Design-in checklist .......................................................................................................................... 67 2.13.1 Schematic checklist ..................................................................................................................... 67 2.13.2 Layout checklist ........................................................................................................................... 68 2.13.3 Antenna checklist ........................................................................................................................ 68 3 Handling and soldering ............................................................................................. 69 3.1 Packaging, shipping, storage and moisture preconditioning ............................................................... 69 3.2 Soldering ............................................................................................................................................ 69 3.2.1 Soldering paste............................................................................................................................ 69 3.2.2 Reflow soldering ......................................................................................................................... 69 3.2.3 Optical inspection ........................................................................................................................ 71 3.2.4 Cleaning ...................................................................................................................................... 71 3.2.5 Repeated reflow soldering ........................................................................................................... 71 3.2.6 Wave soldering............................................................................................................................ 71 3.2.7 Hand soldering ............................................................................................................................ 71 3.2.8 Rework ........................................................................................................................................ 71 3.2.9 Conformal coating ...................................................................................................................... 71 3.2.10 Casting ........................................................................................................................................ 72 3.2.11 Grounding metal covers .............................................................................................................. 72 3.2.12 Use of ultrasonic processes .......................................................................................................... 72 4 Approvals .................................................................................................................... 73 4.1 Product certification approval overview ............................................................................................... 73 4.2 Federal Communications Commission and Industry Canada notice ..................................................... 74 4.2.1 Safety Warnings review the structure .......................................................................................... 74 4.2.2 Declaration of Conformity – United States only ........................................................................... 74 4.2.3 Modifications .............................................................................................................................. 74 4.3 R&TTED and European Conformance CE mark ................................................................................... 76
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Contents     Page 6 of 85 5 Product Testing........................................................................................................... 77 5.1 u-blox in-series production test ........................................................................................................... 77 5.2 Test parameters for OEM manufacturer .............................................................................................. 77 5.2.1 “Go/No go” tests for integrated devices ...................................................................................... 78 5.2.2 Functional tests providing RF operation ....................................................................................... 78 Appendix .......................................................................................................................... 80 A Glossary ...................................................................................................................... 81 Related documents........................................................................................................... 83 Revision history ................................................................................................................ 84 Contact .............................................................................................................................. 85
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 7 of 85 1 System description 1.1 Overview The TOBY-L1 series comprises LTE-only modules in the very small LGA form-factor (35.6 x 24.8 x 2.6 mm) that are easy to integrate in compact designs.  TOBY-L1 series wireless modules provide 4G LTE-only data communication supports up to three LTE-FDD bands:  TOBY-L100 is designed for operation on the LTE Verizon network in North America (LTE bands 4, 13), and meets the requirements of Verizon network certification for LTE only devices.  TOBY-L110  is  designed  for  operation on the  LTE European  networks  (LTE  bands 3,  7, 20), and  meets the requirements of European networks certification for LTE only devices. LTE-only  modules  offer  cost advantages  compared  to  multi-mode  (LTE/3G/2G)  modules and  are  optimized  for applications using only LTE networks. Additionally, the TOBY-L1 series modules are form-factor compatible with the  popular  u-blox  wireless  module  families:  this  allows  customers  to  take  the  maximum  advantage  of  their hardware and software investments, and provides very short time-to-market. The modules are dedicated for data transfer, supporting a high-speed USB 2.0 interface. With LTE Category 3 data  rates  of  100  Mb/s  (downlink)  and  50  Mb/s  (uplink),  the  modules  are  ideal for  applications  requiring  the highest data-rates and high-speed internet access. TOBY-L1 series modules are the perfect choice for consumer fixed-wireless terminals, mobile routers and gateways, and applications requiring video streaming. They are also optimally  suited  for  industrial  (M2M)  applications,  such  as  remote  access  to  video  cameras,  digital  signage, telehealth, security and surveillance systems.  TOBY-L1 series main features and interface are summarized in Table 1.  Module Region / Operator LTE UMTS GSM GNSS Interfaces Audio Features   LTE category LTE bands UMTS bands GSM bands GNSS receiver CellLocate™ UART USB 2.0 USB HSIC RMII SDIO GPIO Audio MIMO 2x2 CSFB VoLTE Embedded TCP/UDP stack Embedded HTTP, FTP, SSL FOTA TOBY-L100 Verizon 3 4, 13      1    6  •     • TOBY-L110 Europe 3 3, 7, 20      1    6  •     • Table 1: TOBY-L1 series main features summary  GPIOs are not supported by initial FW release. Check FW release schedule.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 8 of 85 Table 2 reports a summary of LTE characteristics of TOBY-L1 series modules.  4G LTE Characteristics 3GPP Release 9 - Long Term Evolution (LTE) Evolved Universal Terrestrial Radio Access (E-UTRA)  Frequency Division Duplex (FDD) Multi-Input Multi-Output (MIMO) 2 x 2 antenna support Band support:  TOBY-L100: o Band   4:  1710  - 1755MHz (Tx),  2110  -  2155 MHz (Rx) o Band  13:   777 -  787 MHz (Tx),    746  -    756 MHz (Rx)  TOBY-L110: o Band   3:  1710  - 1785 MHz (Tx),  1805  -  1880 MHz (Rx) o Band   7:  2500  - 2570 MHz (Tx),  2620  -  2690 MHz (Rx) o Band  20:    832  -   862 MHz (Tx),    791  -    821 MHz (Rx) Channel bandwidth:  TOBY-L100 o Band   4:  1.4MHz, 5 MHz,  10 MHz,  15 MHz,  20 MHz o Band  13:  10 MHz  TOBY-L110: o Band   3:  1.4 MHz,  3 MHz,  5 MHz,  10 MHz,  15 MHz,  20 MHz o Band   7:  5 MHz,  10 MHz,  15 MHz,  20 MHz o Band 20:  5 MHz,  10 MHz,  15 MHz,  20 MHz Power class:  Class 3 (+23 dBm)  Data rate:  LTE category 3: up to 50 Mb/s Up-Link, 100 Mb/s Down-Link Short Message Service (SMS):  SMS via embedded IMS (IP Multimedia Subsystem) Table 2: TOBY-L1 series LTE characteristics summary
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 9 of 85 1.2 Architecture WirelessBase-bandProcessorMemoryPower Management Unit26 MHz32.768 kHzANT1RF TransceiverANT2V_INT (I/O)V_BCKP VCC (Supply)(U)SIM CardUSBGPIO *Power OnExternal ResetPALNA FilterFilterDuplexerFilterPALNA FilterFilterDuplexerFilterLNA FilterFilterLNA FilterFilterSwitchSwitch Figure 1: TOBY-L100 block diagram WirelessBase-bandProcessorMemoryPower Management Unit26 MHz32.768 kHzANT1RF TransceiverANT2V_INT (I/O)V_BCKP VCC (Supply)(U)SIM CardUSBGPIO *Power OnExternal ResetPALNA FilterFilterDuplexerFilterPALNA FilterFilterDuplexerFilterLNA FilterFilterLNA FilterFilterLNA FilterFilterPALNA FilterFilterDuplexerFilterSwitchSwitch Figure 2: TOBY-L110 block diagram  * = GPIOs are not supported by initial FW release.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 10 of 85 1.2.1 Internal blocks TOBY-L1 series modules consist of the following internal sections: RF, Baseband and Power Management. RF section The RF section is composed of  RF transceiver, filters, LNAs, PAs, duplexers and antenna switches.  FDD  (frequency  division  duplex)RF  transceiver  performs  modulation,  up-conversion  of  the  baseband  I/Q signals  for  TX,  down-conversion  and  demodulation  of  the  dual  RF    signals  received.  The  RF  transceiver contains: automatically gain controlled direct conversion Zero-IF receiver, highly linear RF demodulator / modulator capable QPSK/16QAM/64QAM, Fractional-N Sigma-Delta RF synthesizer, VCO. Tx signal is pre-amplified by RF transceiver, then connected to the primary antenna input/output port  (ANT1) of the module via  power amplifier (PA), band specific duplexer and antenna switch.  Dual receiving paths are connected respectively to the primary (ANT1) and secondary (ANT2) antenna ports  via duplexer SAW (band pass) filters  26 MHz crystal oscillator generates  the clock reference in active-mode or connected-mode. Baseband section The Baseband section is composed of the following main elements:  Baseband processors in a mixed signal ASIC, which integrates microprocessor for control functions,  DSP core for LTE Layer 1 and digital processing of Rx and Tx signal paths,   memory interface controller, dedicated peripheral blocks for control of the USB, USIM and GPIO digital interfaces,  analog front end interfaces to RF transceiver ASIC.   Memory system, which includes NAND flash and LPDDR.   Power Management section The Power Management section is composed of the following elements:  Voltage regulators to derive all the system supply voltages from the module supply input VCC  Voltage sources for external use: V_BCKP and V_INT  Hardware power on   Hardware reset  Low power idle-mode support TOBY-L1 series modules are provided with an internal 32.768 kHz crystal oscillator to provide the clock reference in  the  low  power  idle-mode,  which  can  be  set  with  power  saving  configuration  enabled  by  the  AT+UPSV command.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 11 of 85 1.3 Pin-out Table 3 lists the pin-out of the TOBY-L1 series modules, with pins grouped by function.  Function Pin Name Module Pin No I/O Description Remarks Power VCC All 70,71,72 I Module supply input VCC pins are internally connected each other. VCC supply circuit affects the RF performance and compliance of the device integrating the module with applicable required certification schemes. See section 1.5.1 for functional description and requirements for the VCC module supply. See section 2.1.1 for external circuit design-in.  GND All 2, 30, 32, 44, 46, 69, 73, 74, 76, 78, 79, 80, 82, 83, 85, 86, 88-90, 92-152 N/A Ground GND pins are internally connected each other. External ground connection affects the RF and thermal performance of the device. See section 1.5.1 for functional description. See section 2.1.1 for external circuit design-in.  V_BCKP All 3 O RTC supply output V_BCKP = 2.5 V (typical) generated by internal regulator when valid VCC supply is present. See section 1.5.2 for functional description. See section 2.1.2 for external circuit design-in.  V_INT All 5 O Digital Interfaces supply output V_INT = 1.8 V (typical) generated by internal regulator when the module is switched on. See section 1.5.3 for functional description. See section 2.1.3 for external circuit design-in. System PWR_ON All 20 I Power-on input High impedance input: input voltage level has to be properly fixed, e.g. adding an external pull-up resistor to the V_BCKP output pin See section 1.6.1 for functional description. See section 2.2.1 for external circuit design-in.  RESET_N All 23 I External reset input It is internally pulled up to V_BCKP with a 10 k resistor. See section 1.6.3 for functional description. See section 2.2.2 for external circuit design-in. RF ANT1  All 81 I/O Primary antenna Main Tx / Rx antenna interface. 50  nominal characteristic impedance. Antenna circuit affects the RF performance and compliance of the device integrating the module with applicable required certification schemes. See section 1.7 for functional description and requirements for the antenna RF interface. See section 2.3 for external circuit design-in.  ANT2 All 87 I Secondary antenna Rx only for the MIMO 2x2 configuration. 50  nominal characteristic impedance. Antenna circuit affects the RF performance and compliance of the device integrating the module with applicable required certification schemes. See section 1.7 for functional description and requirements for the antenna RF interface. See section 2.3 for external circuit design-in.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 12 of 85 Function Pin Name Module Pin No I/O Description Remarks SIM VSIM All 59 O SIM supply output VSIM = 1.8 V / 3 V automatically generated according to the connected SIM type. See section 1.8 for functional description. See section 2.4 for external circuit design-in.  SIM_IO All 57 I/O SIM data Data input/output for 1.8 V / 3 V SIM Internal 4.7 k pull-up to VSIM. See section 1.8 for functional description. See section 2.4 for external circuit design-in.  SIM_CLK All 56 O SIM clock 5 MHz clock output for 1.8 V / 3 V SIM See section 1.8 for functional description. See section 2.4 for external circuit design-in.  SIM_RST All 58 O SIM reset Reset output for 1.8 V / 3 V SIM See section 1.8 for functional description. See section 2.4 for external circuit design-in. USB USB_D- All 27 I/O USB Data Line D- 90 Ω nominal differential impedance (Z0) 30 Ω nominal common mode impedance (ZCM) Pull-up or pull-down resistors and external series resistors as required by the USB 2.0 high-speed specification  [4] are part of the USB pad driver and need not be provided externally. See section 1.9.1 for functional description. See section 2.5.1 for external circuit design-in.  USB_D+ All 28 I/O USB Data Line D+ 90 Ω nominal differential impedance (Z0) 30 Ω nominal common mode impedance (ZCM) Pull-up or pull-down resistors and external series resistors as required by the USB 2.0 high-speed specification  [4] are part of the USB pad driver and need not be provided externally. See section 1.9.1 for functional description. See section 2.5.1 for external circuit design-in. GPIO GPIO1 All 21 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in.  GPIO2 All 22 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in.  GPIO3 All 24 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in.  GPIO4 All 25 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in.  GPIO5 All 60 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in.  GPIO6 All 61 I/O GPIO 1.8 V GPIO by default configured as pad disabled. See section 1.10 for functional description. See section 2.6 for external circuit design-in. Reserved RSVD All 1, 4, 6-19, 26, 29, 31, 33-43, 45, 47-55, 62-68, 75, 77, 84, 91 N/A RESERVED pin Leave unconnected. See section 2.7 Table 3: TOBY-L1 series modules pin definition, grouped by function
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 13 of 85 1.4 Operating modes TOBY-L1 modules have several operating modes. The operating modes are defined in Table 4 and described in details in Table 5, providing general guidelines for operation.  General Status Operating Mode Definition Power-down Not-Powered Mode VCC supply not present or below operating range: module is switched off.  Power-Off Mode VCC supply within operating range and module is switched off. Normal Operation Low Power-Mode Module processor core runs with 32 kHz reference, that is generated by:  The internal 32 kHz oscillator  Idle-Mode Module processor core runs with 26 MHz reference generated by the internal oscillator.  Connected-Mode Data Connection enabled and processor core runs with 26 MHz reference. Table 4: Module operating modes definition  Operating Mode Description Transition between operating modes Not-Powered Mode Module is switched off. USB interface is not accessible.  When VCC supply is removed, the module enters not-powered mode. When in not-powered mode, the module cannot be switched on by a low level on PWR_ON input. When in not-powered mode, the module can be switched on after applying VCC supply (refer to 2.2.1) so that the module switches from not-powered to idle-mode. Power-Off Mode Module is switched off: normal shutdown by an appropriate power-off event (refer to 1.6.2). USB interface is not accessible.  When the module is switched off by an appropriate power-off event (refer to 1.6.2), the module enters power-off mode from idle-mode. When in power-off mode, the module can be switched on by a low level on PWR_ON input from power-off to idle-mode. When VCC supply is removed, the module switches from power-off mode to not-powered mode. Idle-Mode The module is ready to communicate with an external device by means of the USB interface unless power saving configuration is enabled by the AT+UPSV command   Power saving configuration is not enabled by default: it can be enabled by the AT+UPSV command (see TOBY-L1xx AT Commands Manual [2]).  When the module is switched on by an appropriate power-on event (refer to 2.2.1), the module enters idle-mode from not-powered or power-off mode.  If power saving is enabled the module can transition from Idle-Mode to Power save-mode (refer to the TOBY-L1xx AT Commands Manual [2], AT+UPSV).  When a data Connection is initiated, the module switches from idle-mode to connected-mode. Power Save-Mode The module is ready to communicate with an external device by means of the USB interface  Power saving configuration is not enabled by default: it can be enabled by the AT+UPSV command (see TOBY-L1xx AT Commands Manual [2]).  When the module is commanded to enter power save-mode from idle-mode by AT+UPSV=1  When the module is commanded to disable power save-mode by AT+UPSV=0   Connected-Mode A data connection is in progress. The module is ready to communicate with an external device by means of the USB interface unless power saving configuration is enabled by the AT+UPSV command (TOBY-L1xx AT Commands Manual [2]). When a data connection is initiated, the module enters connected-mode from idle-mode. When a data connection is terminated, the module returns to the idle-mode.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 14 of 85 Operating Mode Description Transition between operating modes Airplane-Mode The module is ready to communicate with an external device by means of the USB interface.   The module cannot register or connect to network. Purpose is to inhibit RF reception and transmission. When the module is commanded to enter airplane-mode from idle-mode by AT+CFUN=0  When the module is commanded to leave airplane-mode by AT+CFUN=1   Table 5: Module operating modes description  Figure 3 describes the transition between the different operating modes. Apply VCCIf power saving is enabled and there is no activity for a defined time intervalAny wake up event described in the module operating modes summary table aboveIncoming/outgoing connection Connection terminated, communication droppedRemove VCCSwitch ON: PWR_ONNot poweredPower offIdleConnected PowerSaveSwitch OFF: AT+CPWROFFAirplane Figure 3: Operating modes transition
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 15 of 85 1.5 Supply interfaces 1.5.1 Module supply input (VCC) TOBY-L1 modules must be supplied via the three VCC pins that represent the module power supply input. The VCC pins are internally connected to the integrated Power Management Unit. All supply voltages needed by the  module  are  generated  from  the  VCC  supply  by  integrated  voltage  regulators,  including  V_BCKP  supply, V_INT digital interface supply and VSIM SIM card supply. During operation, the current drawn by the  TOBY-L1 series modules through the VCC pins can vary by several orders of magnitude. This range from the high peak of current consumption during  LTE transmission bursts at maximum power level in connected-mode (as described in the chapter 1.5.1.2), to the low current consumption during low power save-mode with power saving enabled (as described in the chapter 1.5.1.3).  1.5.1.1 VCC supply requirements Table 6 summarizes the requirements for the VCC module supply. Refer to chapter 2.1.1 for all the suggestions to properly design a VCC supply circuit compliant to the requirements listed in Table 6.   The  VCC  supply  circuit  affects  the  RF  compliance  of  the  device  integrating  TOBY-L1  series module  with  applicable  required  certification  schemes  as  well  as  antenna  circuit  design. Compliance is guaranteed if the VCC requirements summarized in the Table 6 are fulfilled.  Item Requirement Remark VCC nominal voltage Within VCC normal operating range: 3.4 V min. / 4.50 V max. The module cannot be switched on if VCC voltage value is below the normal operating range minimum limit. Ensure  that  the  input  voltage  at  VCC  pins  is  above  the minimum limit of the normal operating range for at least 1 second before the module switch-on. VCC average current Considerably  withstand  maximum  average  current consumption  value  in  connected-mode  conditions specified in TOBY-L1 series Data Sheet [1]. The  maximum  average  current  consumption  can  be greater  than  the  specified  value  according  to  the  actual antenna mismatching, temperature and VCC voltage. Chapter 1.5.1.2 describes connected-mode current. Table 6: Summary of VCC supply requirements     1.5.1.2 VCC current consumption in connected-mode When a LTE connection is established, the VCC consumption is determined by the current consumption profile typical of the LTE transmitting and receiving bursts. The current consumption peak during a transmission slot is strictly dependent on the transmitted power, which is reflected by the network conditions.   Figure 4 shows an example of the module current consumption profile versus time in LTE connected-mode.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 16 of 85 Time [ms]RX   slotunused slotunused slotTX  slotunused slotunused slotMON       slotunused slotRX   slotunused slotunused slotTX   slotunused slotunused slotMON   slotunused slotGSM frame             4.615 ms                                       (1 frame = 8 slots)Current [A]200 mA60-120 mA1900 mAPeak current depends on TX powerGSM frame             4.615 ms                                       (1 frame = 8 slots)1.51.00.50.02.060-120 mA10-40 mA Figure 4: VCC current consumption profile versus time during a LTE Connection (1 TX slot, 1 RX slot)
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 17 of 85 1.5.1.3 VCC current consumption in power save-mode (power saving enabled) The power saving configuration is by default disabled, but it can be enabled using the appropriate AT command (refer  to  TOBY-L1xx  AT  Commands  Manual [2],  AT+UPSV  command).  When  power  saving  is  enabled,  the module automatically enters power save-mode whenever possible, reducing current consumption. During power save-mode, the module processor runs with 32 kHz reference clock frequency.  When power saving is enabled, the module is registered or attached to a network and a data Connection is not enabled, the module automatically enters power save-mode whenever possible, but it must periodically monitor the  paging  channel  of  the  current  base  station  (paging  block  reception),  in  accordance  to  LTE  system requirements. When the module monitors the paging channel, it wakes up to idle-mode, to enable the reception of paging block. In between, the module switches to power save-mode..  ~30 msIDLE MODE ACTIVE MODE IDLE MODE400-700 µAActive Mode EnabledIdle Mode Enabled400-700 µA60-120 mA0.44-2.09 sIDLE MODE~30 msACTIVE MODETime [s]Current [mA]100500Time [ms]Current [mA]1005003-6 mA 7-18 mA60-120 mAPLL EnabledRX Enabled20-40 mADSP Enabled Figure 5: Description of VCC current consumption profile versus time when the module is registered the network: the module is in idle-mode and periodically wakes up to active-mode to monitor the paging channel for paging block reception
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 18 of 85 1.5.1.4 VCC current consumption in fixed active-mode (power saving disabled) Power saving configuration is by default disabled, or it can be disabled using the appropriate AT command (refer to TOBY-L1xx AT Commands Manual [2], AT+UPSV command). When power saving is disabled, the module does not automatically enter power save-mode whenever possible: the module remains in idle-mode. The module processor core is activated during idle-mode, and the 26 MHz reference clock frequency is used. Figure  6  shows  an  example  of  the  module  current  consumption  profile  when  power  saving  is  disabled:  the module is registered with the network,  idle-mode is maintained, and the receiver  and the DSP are periodically activated to monitor the paging channel for paging block reception.  ACTIVE MODE7-18 mA60-120 mA0.47-2.12 sPaging periodTime [s]Current [mA]100500Time [ms]Current [mA]1005007-18 mA60-120 mARX Enabled20-40 mADSP Enabled7-18 mA Figure 6:  Description of  the VCC  current consumption profile versus  time when power saving is  disabled: the  active-mode is always held, and the receiver and the DSP are periodically activated to monitor the paging channel for paging block reception
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 19 of 85 1.5.2 2.5V Supply Output (V_BCKP) The  V_BCKP  pin  of  TOBY-L1  modules  connected  to  internal  2.5v  supply  for  customer  use.  This  supply  is internally generated by a linear LDO regulator integrated in the Power Management Unit, as shown in Figure 7. The  output  of  this  linear  regulator  is  always  enabled  when  the  main  voltage  supply  provided  to  the  module through the VCC pins is within the valid operating range.  Baseband Processor70VCC71VCC72VCC3V_BCKPLinear LDO RTCPower ManagementTOBY-L132 kHz Figure 7: TOBY-L1 series (V_BCKP)   simplified block diagram  1.5.3 1.8V Supply Output (V_INT) The  1.8 V voltage supply  used internally to source the digital interfaces of TOBY-L1 modules is also available on the V_INT supply output pin, as described in Figure 8.  Baseband Processor70VCC71VCC72VCC5V_INTSwitchingStep-DownDigital I/O InterfacesPower ManagementTOBY-L1 series Figure 8: TOBY-L1 series interfaces supply output (V_INT) simplified block diagram The  internal  regulator  that  generates  the  V_INT  supply  is  a  switching  step-down  converter  that  is  directly supplied from VCC. The voltage regulator output is set to 1.8 V (typical) when the module is switched on and  it is disabled when the module is switched off. The switching regulator operates in Pulse Width Modulation (PWM)  for greater efficiency at high output loads when the module is in connected-mode. When the module is in low power save-mode between paging periods and with  power  saving  configuration enabled  by  the appropriate  AT  command,  it automatically switches  to  a power save mode for greater efficiency at low output loads. Refer to the TOBY-L1xx AT Commands Manual [2], +UPSV command.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 20 of 85 1.6 System function interfaces 1.6.1 Module power-on The power-on sequence of TOBY-L1 series modules is initiated by  Low level on the PWR_ON pin (normally high with external pull-up) for an appropriate time period. 1.6.1.1 Low level on PWR_ON When  a  TOBY-L1  module  is  in the  power-off  mode  (i.e.  switched  off  with  valid  VCC  supply  maintained),  the module can be switched on by forcing a low level on the PWR_ON input pin for at least 5 seconds. The  input  voltage  thresholds  are  tolerant  of  voltages  up  to  the  module  supply  level.  The  detailed  electrical characteristics are described in TOBY-L1 series Data Sheet [1]. There is no internal pull-up resistor on the PWR_ON pin: the pin has high input impedance and is weakly pulled to the high level by the internal circuit. Therefore the external circuit must be able to hold the high logic level stable, e.g. providing an external pull-up resistor (for further design-in guidelines refer to chapter 2.2.1). 1.6.1.2 Additional considerations The module can be switched on from power-off mode by forcing a proper start-up event (e.g. PWR_ON low). After the detection of a start-up event, all the module digital pins are held in tri-state until all the internal LDO voltage regulators are turned on in a defined power-on sequence. Anyway it is highly suggested to not force any logical state at pins input to avoid latch-up situations before the module is operational. Then, as described in Figure 9, the baseband core is still held in reset state for a time interval: the internal reset signal (which is not available on a module pin) is still low and all the digital pins of the module are held in reset state.  The  reset  state  of  all  the  digital  pins  is  reported  in  the  pin  description  table  of  TOBY-L1  Series Data Sheet [1].  When  the  internal  signal  is  released,  the  configuration  of  the  module  interfaces  starts:  during  this phase any digital pin is set in a proper sequence from the reset state to the default operational configuration.  After the internal reset is at high level, interface configuration sequence starts at that time we have to ensure low  level  on  the  PWR_ON  for  5  seconds  (worst  case).  Finally,  the  module  is  fully  ready  to  operate  when  all interfaces are configured. VCCV_BCKPPWR_ONV_INTInternal ResetSystem StateBB Pads StateInternal reset → Operational OperationalOFFONTristate with a PDInternal resetStart-up eventStart of interface configurationAll interfaces are configured0 ms6.5 ms~5 s4.5 ms Figure 9: TOBY-L1 series power-on sequence description
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 21 of 85  The Internal Reset signal is available as soon as low level on PWR_ON pin is applyed, you can also monitor the V_INT pin to sense start of the TOBY-L1 series power-on sequence.  1.6.2 Module power-off An under-voltage shutdown occurs on TOBY-L1 modules when the VCC supply is removed, but in this case the current  parameter  settings  are  not  saved  in  the  module’s  non-volatile  memory  and  a  proper  network  detach cannot be performed. Figure 10 describes the power-off sequence by means of low level on RESET_N  pin (normally high by internal pull-up). At the  end of  the switch-off routine, all digital pins are  locked  in  tri-state by the module and all the internal  LDO voltage  regulators  except  V_BCKP  are  turned  off  in  a  defined  power-off  sequence.  The  module remains  in  power  off  mode  as  long  as  a  switch  on  event  does  not  occur  (i.e.  applying  a  low  level  on  the PWR_ON pin), and enters not-powered mode if the supply is removed from the VCC pin.  VCCV_BCKPRESET_NPWR_ONV_INTInternal ResetSystem StateBB Pads State OperationalOFFTristate with a PDONOperational → Tristate with a PDRESET_N set low value0 s~110 ms~210 msPower off Figure 10: TOBY-L1 series power-off sequence description  1.6.3 Module reset A TOBY-L1 module reset can be performed in one of two ways. RESET_N input pin: Forces a low level on the RESET_N input pin, causing an “external” or “hardware” reset. This  must  be  low  for  at  least  xx ms.  This  causes  an  asynchronous  reset  of  the  module  baseband  processor, excluding the integrated Power Management Unit. The V_INT interfaces supply is enabled and each digital pin is set  in  its  reset  state,  the  V_BCKP  supply  is  enabled.  Forcing  an  “external”  or  “hardware”  reset,  the  current parameter  settings  are  not  saved  in  the  module’s  non-volatile  memory  and  a  proper  network  detach  is  not performed. AT+CFUN  command  (refer  to  the  TOBY-L1xx  AT  Commands  Manual  [2]  for  more  details):  This  command causes  an  “internal” or  “software”  reset,  which is an  asynchronous  reset of  the  module baseband  processor. The  electrical  behavior  is  the  same  as  that  of  the  “external”  or  “hardware”  reset,  but  in an  “internal”  or “software”  reset the  current parameter  settings are saved in  the  module’s  non-volatile  memory and  a proper network detach is performed.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 22 of 85 After either reset, when RESET_N is released from the low level, the module automatically starts its power-on sequence from the reset state.   The reset state of all digital pins is reported in the pin description table in TOBY-L1 series Data Sheet [1].  As described in Figure 11, the module has an internal pull-up resistor which pulls the line to the high logic level when the RESET_N pin  is not forced  low from the  external. Detailed  electrical characteristics are described in TOBY-L1 series Data Sheet [1].  Baseband Processor18RESET_N Reset InputTOBY-L1 series10k2.5 V Figure 11: TOBY-L1 series reset input (RESET_N) description
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 23 of 85 1.7 Antenna interface 1.7.1 Antenna RF interfaces  (ANT1 / ANT2) The ANT pins of TOBY-L1 modules represents the RF input/output for transmission and reception of the LTE RF signals. The ANT pin has a  nominal characteristic impedance of 50   and must be connected to the antenna through a 50  transmission line to allow proper RF transmission and reception in operating bands.  1.7.1.1 Antenna RF interface requirements Table 7 summarizes the requirements for the antenna RF interface (ANT). Refer to section 2.3.1 for suggestions to properly design an antenna circuit compliant to these requirements.   The antenna circuit affects the RF compliance of the device integrating  TOBY-L1 series module with  applicable  required  certification  schemes.  Compliance  is  guaranteed  if  the  antenna  RF interface (ANT1 / ANT2 ) requirements summarized in Table 7 are fulfilled.  Item Requirements Remarks Impedance 50  nominal characteristic impedance The impedance of the antenna RF connection must match the 50  impedance of the ANT pin. Frequency Range  Module dependent  The required frequency range of the antenna depends on the operating bands of the used TOBY-L1 module and the used Mobile Network. V.S.W.R Return Loss < 2:1 recommended, < 3:1 acceptable S11 < -10 dB recommended, S11 < -6 dB acceptable The impedance of the antenna termination must match as much as possible the 50  impedance of the ANT pin over the operating frequency range. Input Power > 1 W peak The antenna termination must withstand the maximum peak of power transmitted by TOBY-L1 modules. Gain Below the levels reported in the chapter 4.2.2 The antenna gain must not exceed the herein specified value to comply with regulatory agencies radiation exposure limits. Table 7: Summary of antenna RF interface (ANT) requirements  1.8 SIM interface 1.8.1 SIM card interface TOBY-L1 modules provide high-speed SIM/ME interface including automatic detection and configuration of the voltage required by the connected SIM card or chip. Both 1.8 V  and 3  V SIM types are supported:  activation  and  deactivation with  automatic  voltage switch  from 1.8 V to 3 V is implemented, according to ISO-IEC 7816-3 specifications. The VSIM supply output pin provides internal short circuit protection to limit start-up current and protect the device in short circuit situations. The SIM driver supports the PPS (Protocol and Parameter Selection) procedure for baud-rate selection, according to the values determined by the SIM Card. SIM Application Toolkit (R99) is supported.  1.8.2 SIM card detection
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 24 of 85 The SIM card detection function determined via firmware after power on of module.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 25 of 85 1.9 Serial interfaces TOBY-L1 series modules provide the following serial communication interface:  USB interface: 4-wire 1.9.1 USB  TOBY-L1  modules  provide  a  high-speed  USB  interface  at  480  Mb/s  compliant  with  the  Universal  Serial  Bus Revision 2.0 specification [4]. It acts as a USB device and can be connected to any USB host such as a PC or other Application Processor. The  USB-device  shall  look  for  all  upper-SW-layers  like  any  other  serial  device.  This  means  that  TOBY-L  series modules emulate all serial control logical lines.  Name Description Remarks    USB_D+ USB Data Line D+ 90 Ω nominal differential characteristic impedance (Z0) 30 Ω nominal common mode characteristic impedance (ZCM) Pull-up or pull-down resistors and external series resistors as required by the USB 2.0 high-speed specification [4] are part of the USB pad driver and need not be provided externally. USB_D- USB Data Line D- 90 Ω nominal differential characteristic impedance (Z0) 30 Ω nominal common mode characteristic impedance (ZCM) Pull-up or pull-down resistors and external series resistors as required by the USB 2.0 high-speed specification [4]  are part of the USB pad driver and need not be provided externally. Table 8: USB pins  The USB interface pins ESD sensitivity rating is 1 kV (Human Body Model according to JESD22-A114F). Higher protection level could be required if the lines are externally accessible on the application board. Higher protection level can be achieved by mounting a very low capacitance  (i.e. less or equal to 1 pF) ESD  protection (e.g.  Tyco  Electronics  PESD0402-140  ESD protection  device)  on the  lines  connected  to these pins, close to accessible points.  1.9.1.1 USB features TOBY-L1  modules  simultaneously  supports  3  USB  CDC  (Communications  Device  Class)  that  assure  multiple functionalities to the USB physical interface. The 3 available CDCs are configured as described in the following list:   USB1: Remote NDIS based Internet Sharing Device ( Ethernet connection )  USB2: Gadget Serial ( AT Commands )  USB3: Multifunction Gadget with multiple configurations  The module firmware can be upgraded over the USB interface using the u-blox EasyFlash tool Firmware Update Application Note [11]).
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 26 of 85 USB CDC/ACM drivers are available for the following operating system platforms:    Windows XP   Windows 7   Standard Linux/Android USB kernel drivers  TOBY-L1 module  identifies itself by  its VID (Vendor  ID)  and PID  (Product ID) combination, included in the  USB device descriptor. VID and PID of TOBY-L1 modules are the following:  VID = 0x1546  PID = 0x1131 for TOBY-L100 series  PID = 0x1131 for TOBY-L110 series  1.9.1.2 USB and power saving If power saving  is enabled  by  AT  command  (AT+UPSV=1),  the  TOBY-L1  module  automatically  enters  the  USB suspended state when the device has observed no bus traffic for a specified period (refer to the Universal Serial Bus Revision 2.0 specification [4]). In suspended state, the module maintains any internal status as USB device, including its address and configuration. In addition, the module enters the suspended state when the hub port it is attached  to is  disabled:  this  is  referred  to as  USB  selective  suspend.  The  module  exits suspend  mode when there is bus activity. TOBY-L1 module is capable of USB remote wake-up signaling: i.e. may request the host to exit suspend mode or selective suspend by using electrical signaling to  indicate remote wake-up. This notifies the host that it should resume from its suspended mode, if necessary, and service the external event that triggered the suspended USB device to signal the host. Remote wake-up is accomplished using electrical signaling described in the Universal Serial Bus Revision 2.0 specification [4]. When  the  USB enters  suspended  state,  the  average  VCC  module  current  consumption  of  TOBY-L1  module  is ~400 µA higher then when the USB is not attached to a USB host. If power saving is disabled by AT+UPSV=0 and the TOBY-L1 module is attached to a USB host as USB device, is configured  and  is  not  suspended,  the  average  VCC  module  current  consumption  in  fixed  active  mode  is increased to ~40 mA.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 27 of 85 1.10 General Purpose Input/Output (GPIO)   TOBY-L1 modules may support functionality in future software release.   1.11 Reserved pins (RSVD) TOBY-L1 modules have pins reserved for future use: they can all be left unconnected on the application board.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 28 of 85 1.12 System features 1.12.1 Network indication  Not supported by TOBY-L1 modules.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 29 of 85 1.12.2 TCP/IP and UDP/IP   Via the AT commands it is possible to access the TCP/IP and UDP/IP functionalities over the Packet Switched data connection. For more details about AT commands see the TOBY-L1xx AT Commands Manual [2]. Using the embedded TCP/IP or UDP/IP stack, only 1 IP instance (address) is supported. The IP instance supports up to 7 sockets. Using an external TCP/IP stack (on the application processor), it is possible to have 3 IP instances (addresses). Direct Link mode for TCP and UDP sockets is supported. Sockets can be set in Direct Link mode to establish a transparent  end-to-end  communication  with  an  already  connected  TCP  or  UDP  socket  via  serial  interface.  In Direct  Link mode,  data  sent  to  the  serial interface  from an  external  application  processor  is forwarded to  the network and vice-versa. To avoid data loss while using Direct Link, enable HW flow control on the serial interface.  1.12.3 FTP   TOBY-L1 modules support the File Transfer Protocol functionalities via AT commands. Files are read and stored in the  local  file  system  of  the  module. For  more  details about  AT  commands  see the  TOBY-L1xx  AT Commands Manual [2].  1.12.4 HTTP   HTTP client is  implemented in TOBY-L1  modules: HEAD, GET, POST, DELETE and PUT operations are available. The file size to be uploaded / downloaded depends on the free space available in the local file system (FFS) at the moment of the operation. Up to 4 HTTP client contexts can simultaneously be used. For more details about AT commands see the TOBY-L1xx AT Commands Manual [2].  1.12.5 SMTP   Not supported by TOBY-L1 modules.  1.12.6 Firmware upgrade Over The Air (FOTA)   This feature allows upgrading the module Firmware over the air, i.e. over the  LTE network. The main idea with updating Firmware over the air is to reduce the amount of data required for transmission to  the module. This is achieved by downloading only a “delta file” instead of the full firmware. The delta contains only the differences between the two firmware versions (old and new), and is compressed. For more details, refer to the Firmware Update Application Note [11].  1.12.7 Power saving  The  power  saving  configuration  is  by  default  disabled,  but  it  can  be  enabled  using  the  AT+UPSV  command. When power saving is enabled, the module automatically enters the low power  save-mode whenever possible, reducing current consumption.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  System description     Page 30 of 85 During low power save-mode, the module is not ready to communicate with an external device by means of the USB interface, since it is configured to reduce power consumption. It can be woken up from power save-mode to idle-mode by the connected application processor or by network activities, as described in the Table 5. During power save-mode, the module processor core runs on the 32 kHz reference clock.   For the complete description of the AT+UPSV command, refer to the TOBY-L1xx AT Commands Manual [2]. For the definition and the description of TOBY-L1 series modules operating modes, including the events forcing transitions between the different operating modes, refer to the chapter 1.4. For the description of current consumption in idle and active operating modes, refer to chapters 1.5.1.2, 1.5.1.4.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 31 of 85 2 Design-in For an optimal integration of TOBY-L1 modules in the final application board follow the design guidelines stated in this chapter. Every  application  circuit  must  be  properly  designed  to  guarantee  the  correct  functionality  of  the  relative interface, however a number of points require high attention during the design of the application device.  The following list provides a ranking of importance in the application design, starting from the highest relevance:  1. Module antenna connection: ANT1 and ANT2 pins. Antenna circuit directly affects the RF compliance of the device  integrating  TOBY-L1  module  with  applicable  certification  schemes.  Very  carefully  follow  the suggestions provided in the relative chapter 2.3 for schematic and layout design. 2. Module supply:  VCC and GND pins. The supply circuit affects the RF compliance of the device integrating TOBY-L1  module  with  applicable  required  certification  schemes  as  well  as  antenna  circuit  design.  Very carefully follow the suggestions provided in the relative chapter 2.1.1 for schematic and layout design.  3. SIM card interface: VSIM, SIM_CLK, SIM_IO, SIM_RST pins. Accurate design is required to guarantee SIM card functionality reducing the risk of RF coupling. Carefully follow the suggestions provided in the relative chapter 2.4 for schematic and layout design. 4. System functions: RESET_N, PWR_ON pins. Accurate design is required to guarantee that the voltage level is well  defined  during  operation.  Carefully  follow  the  suggestions  provided  in  the  relative  chapter  2.2 for schematic and layout design. 5. Other supplies: the V_BCKP supply output and the V_INT digital interfaces supply output. Accurate design is required to guarantee proper functionality. Follow the suggestions provided in the relative chapters 2.1.2 and 2.1.3 for schematic and layout design.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 32 of 85 2.1 Supply interfaces 2.1.1 Module supply (VCC) 2.1.1.1 General guidelines for VCC supply circuit selection and design VCC  pins  are  internally  connected,  but  connect  all  the  available  pads  to  the  external  supply  to  minimize  the power loss due to series resistance. GND pins are internally connected but connect all the available pads to solid ground on the application board, since  a  good  (low  impedance)  connection  to  external  ground  can  minimize  power  loss  and  improve  RF  and thermal performance.  TOBY-L1 modules must be supplied through the VCC pins by a proper DC power supply that  should meet the following prerequisites to comply with the module VCC requirements summarized in Table 6. The proper DC power supply can be selected according to the application requirements (see Figure 12) between the different possible supply sources types, which most common ones are the following:  Switching regulator  Low Drop-Out (LDO) linear regulator  Rechargeable Lithium-ion (Li-Ion) or Lithium-ion polymer (Li-Pol) battery  Primary (disposable) battery  Main Supply Available?BatteryLi-Ion 3.7 VLinear LDO RegulatorMain Supply Voltage >5 V?Switching Step-Down RegulatorNo, portable deviceNo, less than 5 VYes, greater than 5 VYes, always available  Figure 12: VCC supply concept selection The switching step-down regulator is the typical choice when the available primary supply source has a nominal voltage  much  higher  (e.g.  greater  than 5  V)  than the  TOBY-L1 modules  operating  supply voltage. The  use  of switching step-down provides the best power efficiency for the overall application and minimizes current drawn from the main supply source. The use of an LDO linear regulator becomes convenient for  a primary supply with a relatively low voltage (e.g. less than 5 V). In this case the typical 90% efficiency of the switching regulator diminishes the benefit of voltage step-down and no true advantage is gained in input current savings. On the opposite side, linear regulators are not  recommended  for  high  voltage  step-down  as  they  dissipate  a  considerable  amount  of  energy  in  thermal power. If TOBY-L1 modules are deployed in a mobile unit where no permanent primary supply source is available, then a battery will be required to provide VCC. A standard 3-cell Li-Ion or Li-Pol battery pack directly connected to VCC is the usual choice for battery-powered devices. During charging, batteries with Ni-MH chemistry typically reach a maximum voltage that is above the maximum rating for VCC, and should therefore be avoided.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 33 of 85 The use of primary (not rechargeable) battery is uncommon, since the most cells available are seldom capable of delivering the burst peak current for a LTE Connection due to high internal resistance. Keep in mind that the use of batteries requires the implementation of a suitable charger circuit (not included in TOBY-L1 modules). The charger circuit should be designed in order to prevent over-voltage on VCC beyond the upper limit of the absolute maximum rating. The usage of more than one DC supply at the same time should be carefully evaluated: depending on the supply source characteristics, different DC supply systems can result as mutually exclusive.  The usage of a regulator or a battery not able to withstand the maximum peak current consumption specified in the TOBY-L1 series Data Sheet [1] is generally not recommended. However, if the selected regulator or battery is not able to withstand the maximum peak current of the module, it must be able to considerably withstand at least the maximum average current consumption value specified in the  TOBY-L1 series Data Sheet [1], and the additional energy  required  by the  module  during a  LTE  Tx slot (when  the  current  consumption can  rise up  to 1.9 A  in  the worst  case, as  described  in section  1.5.1.2)  could be provided  by a  proper  bypass  tank  capacitor with very large capacitance  and  very  low ESR (depending on the  actual capability  of the  selected regulator  or battery, the required capacitance can be considerably larger than 1 mF) placed close to the module  VCC pins. Carefully evaluate the implementation of this solution since the aging and temperature conditions highly affects the actual capacitors characteristics.  The following sections highlight some design aspects for each of the supplies listed above providing application circuit design-in compliant with the module VCC requirements summarized in Table 6.  2.1.1.2 Guidelines for VCC supply circuit design using a switching regulator The use of a switching regulator is suggested when the difference from the available supply rail to the VCC value is high: switching regulators provide good efficiency transforming a 12 V or greater voltage supply to the typical 3.8 V value of the VCC supply. The characteristics of the switching regulator connected to VCC pins should meet the following prerequisites to comply with the module VCC requirements summarized in Table 6:  Power  capability:  the  switching  regulator with  its output  circuit must  be capable  of providing  a  voltage value to the VCC pins within the specified operating range and must be capable of delivering 1.9 A current pulses with 1/8 duty cycle to the VCC pins  Low output ripple: the switching regulator together with its output circuit must be capable of providing a clean (low noise) VCC voltage profile  High switching frequency: for best performance and for smaller applications select a switching frequency ≥ 600 kHz (since L-C output filter is typically smaller for high switching frequency). The use of a switching regulator with a variable switching frequency  or with a  switching frequency  lower than  600 kHz  must be carefully evaluated since this can produce noise in the VCC voltage profile and therefore negatively impact LTE  modulation  spectrum  performance. An  additional L-C  low-pass  filter between  the switching  regulator output  to  VCC  supply  pins  can  mitigate  the  ripple  on  VCC,  but  adds  extra  voltage  drop  due  to  resistive losses on series inductors  PWM  mode  operation:  it  is  preferable  to  select  regulators  with  Pulse  Width  Modulation  (PWM)  mode. While in connected-mode Pulse Frequency Modulation (PFM) mode and PFM/PWM mode, transitions must be  avoided  to  reduce  the  noise  on  the  VCC  voltage  profile.  Switching  regulators  that  are  able  to  switch between  low ripple  PWM  mode  and high  efficiency burst  or  PFM  mode  can be  used, provided  the mode transition occurs when the module changes status from idle/active-mode to connected-mode (where current consumption  increases  to  a value  greater than  100 mA):  it  is permissible  to use  a  regulator  that switches from the PWM mode to the burst or PFM mode at an appropriate current threshold (e.g. 60 mA)  Output  voltage  slope: the  use  of  the soft start function provided by some  voltage regulators should be carefully evaluated, since the VCC pins voltage must ramp from 2.5 V to 3.2 V within 4 ms to switch on the module that otherwise can be switched on by a low level on PWR_ON pin
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 34 of 85 Figure 13 and the components listed in Table 9 show an example of a high reliability power supply circuit, where the module VCC is supplied by a step-down switching regulator capable of delivering 1.9 A current pulses with low output ripple and with fixed switching frequency in PWM mode operation greater than 1 MHz. Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scaling12VC5R3C4R2C2C1R1VINRUNVCRTPGSYNCBDBOOSTSWFBGND671095C61238114C7C8D1R4R5L1C3U1TOBY-L1 series71 VCC72 VCC70 VCCGND Figure 13: Suggested schematic design for the VCC voltage supply application circuit using a step-down regulator Reference Description Part Number - Manufacturer C1 10 µF Capacitor Ceramic X7R 5750 15% 50 V C5750X7R1H106MB - TDK C2 10 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C103KA01 - Murata C3 680 pF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71H681KA01 - Murata C4 22 pF Capacitor Ceramic C0G 0402 5% 25 V GRM1555C1H220JZ01 - Murata C5 10 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C103KA01 - Murata C6 470 nF Capacitor Ceramic X7R 0603 10% 25 V GRM188R71E474KA12 - Murata C7 22 µF Capacitor Ceramic X5R 1210 10% 25 V GRM32ER61E226KE15 - Murata C8 330 µF Capacitor Tantalum D_SIZE 6.3 V 45 mΩ T520D337M006ATE045 - KEMET D1 Schottky Diode 40 V 3 A MBRA340T3G - ON Semiconductor L1 10 µH Inductor 744066100 30% 3.6 A 744066100 - Wurth Electronics R1 470 kΩ Resistor 0402 5% 0.1 W 2322-705-87474-L - Yageo R2 15 kΩ Resistor 0402 5% 0.1 W 2322-705-87153-L - Yageo R3 22 kΩ Resistor 0402 5% 0.1 W 2322-705-87223-L - Yageo R4 390 kΩ Resistor 0402 1% 0.063 W RC0402FR-07390KL - Yageo R5 100 kΩ Resistor 0402 5% 0.1 W 2322-705-70104-L - Yageo U1 Step-Down Regulator MSOP10 3.5 A 2.4 MHz LT3972IMSE#PBF - Linear Technology Table 9: Suggested components for the VCC voltage supply application circuit using a step-down regulator
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 35 of 85 Figure 14 and the components listed in Table 10 show an example of a low cost power supply circuit, where the VCC module supply is provided by a step-down switching regulator capable of delivering 1.9 A current pulses, transforming a 12 V supply input.  Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scaling12VR5C6C1VCCINHFSWSYNCOUTGND263178C3C2D1R1R2L1U1FBCOMP54R3C4R4C5TOBY-L1 series71 VCC72 VCC70 VCCGND Figure 14: Suggested low cost solution for the VCC voltage supply application circuit using step-down regulator Reference Description Part Number - Manufacturer C1 22 µF Capacitor Ceramic X5R 1210 10% 25 V GRM32ER61E226KE15 – Murata C2 100 µF Capacitor Tantalum B_SIZE 20% 6.3V 15m T520B107M006ATE015 – Kemet C3 5.6 nF Capacitor Ceramic X7R 0402 10% 50 V GRM155R71H562KA88 – Murata C4  6.8 nF Capacitor Ceramic X7R 0402 10% 50 V GRM155R71H682KA88 – Murata C5 56 pF Capacitor Ceramic C0G 0402 5% 50 V GRM1555C1H560JA01 – Murata C6 220 nF Capacitor Ceramic X7R 0603 10% 25 V GRM188R71E224KA88 – Murata D1 Schottky Diode 25V 2 A STPS2L25 – STMicroelectronics L1 5.2 µH Inductor 30% 5.28A 22 m MSS1038-522NL – Coilcraft R1 4.7 k Resistor 0402 1% 0.063 W RC0402FR-074K7L – Yageo R2 910  Resistor 0402 1% 0.063 W RC0402FR-07910RL – Yageo R3 82  Resistor 0402 5% 0.063 W RC0402JR-0782RL – Yageo R4 8.2 k Resistor 0402 5% 0.063 W RC0402JR-078K2L – Yageo R5 39 k Resistor 0402 5% 0.063 W RC0402JR-0739KL – Yageo U1 Step-Down Regulator 8-VFQFPN 3 A 1 MHz L5987TR – ST Microelectronics Table 10: Suggested components for low cost solution VCC voltage supply application circuit using a step-down regulator  2.1.1.3 Guidelines for VCC supply circuit design using a Low Drop-Out (LDO) linear regulator The use of a linear regulator is suggested when the difference from the available supply rail and the VCC value is low:  linear  regulators  provide  high  efficiency  when  transforming  a  5  V  supply  to  a  voltage  value  within  the module VCC normal operating range. The  characteristics  of  the  LDO  linear  regulator  connected  to  the  VCC  pins  should  meet  the  following prerequisites to comply with the module VCC requirements summarized in Table 6:  Power capabilities: the LDO linear regulator with its output circuit must be capable of providing a proper voltage value to the VCC pins and of delivering 1.9 A current pulses with 1/8 duty cycle  Power dissipation: the power handling capability of the LDO linear regulator must be checked to limit its junction temperature to the maximum rated operating range (i.e. check the voltage drop from the max input voltage to the min output voltage to evaluate the power dissipation of the regulator)
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 36 of 85  Output  voltage  slope:  the  use of  the  soft  start  function provided  by  some  voltage  regulator  should  be carefully evaluated, since the VCC pins voltage must ramp from 2.5 V to 3.2 V within 4 ms to switch-on the module that otherwise can be switched on by a low level on PWR_ON pin Figure 15 and  the  components listed  in Table 11  show an  example of a power supply circuit,  where the VCC module  supply  is  provided  by an LDO  linear regulator  capable  of delivering  1.9  A  current  pulses,  with  proper power handling capability. It is recommended to configure the LDO linear regulator  to generate a voltage supply value slightly below the maximum limit of the module VCC normal operating range (e.g. ~4.1 V as in the circuit described in  Figure 15 and Table 11).  This reduces the power on the  linear regulator and  improves  the thermal  design of the supply circuit. Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scaling5VC1R1IN OUTADJGND12453C2R2R3U1SHDNTOBY-L1 series71 VCC72 VCC70 VCCGNDC3 Figure 15: Suggested schematic design for the VCC voltage supply application circuit using an LDO linear regulator Reference Description Part Number - Manufacturer C1, C2 10 µF Capacitor Ceramic X5R 0603 20% 6.3 V GRM188R60J106ME47 - Murata C3 330 µF Capacitor Tantalum D_SIZE 6.3 V 45 mΩ T520D337M006ATE045 - KEMET R1 47 kΩ Resistor 0402 5% 0.1 W RC0402JR-0747KL - Yageo Phycomp R2 9.1 kΩ Resistor 0402 5% 0.1 W RC0402JR-079K1L - Yageo Phycomp R3 3.9 kΩ Resistor 0402 5% 0.1 W RC0402JR-073K9L - Yageo Phycomp U1 LDO Linear Regulator ADJ 3.0 A LT1764AEQ#PBF - Linear Technology Table 11: Suggested components for VCC voltage supply application circuit using an LDO linear regulator  2.1.1.4 Guidelines for VCC supply circuit design using a rechargeable Li-Ion or Li-Pol battery Rechargeable  Li-Ion  or  Li-Pol  batteries  connected  to  the  VCC  pins  should  meet  the  following  prerequisites  to comply with the module VCC requirements summarized in Table 6:  Maximum pulse and DC discharge current: the rechargeable Li-Ion battery with its output circuit must be capable  of  delivering  1.9  A  current  pulses  with  1/8  duty-cycle  to  the  VCC  pins  and  must  be  capable  of delivering a DC current greater than the module maximum average current consumption to  VCC pins. The maximum  pulse  discharge  current  and  the  maximum  DC  discharge  current  are  not  always  reported  in battery data sheets, but the maximum DC discharge current is typically almost equal to the battery capacity in Amp-hours divided by 1 hour  DC series resistance: the rechargeable Li-Ion battery with its output circuit must be capable of avoiding a VCC voltage drop greater than 400 mV during transmit bursts  2.1.1.5 Guidelines for VCC supply circuit design using a primary (disposable) battery The  characteristics  of  a  primary  (non-rechargeable)  battery  connected  to  VCC  pins should  meet  the  following prerequisites to comply with the module VCC requirements summarized in Table 6:
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 37 of 85  Maximum pulse and DC discharge current: the non-rechargeable battery with its output circuit must be capable  of  delivering  1.9  A  current  pulses  with  1/8  duty-cycle  to  the  VCC  pins  and  must  be  capable  of delivering a DC current greater than the module maximum average current consumption at the  VCC pins. The maximum pulse and the maximum DC discharge current is not always reported in battery data sheets, but  the  maximum  DC  discharge  current  is  typically  almost  equal  to  the  battery  capacity  in  Amp-hours divided by 1 hour  DC  series  resistance: the  non-rechargeable  battery with its output  circuit must be  capable of avoiding a VCC voltage drop greater than 400 mV during transmit bursts  2.1.1.6 Additional guidelines for VCC supply circuit design To  reduce  voltage  drops,  use  a  low  impedance  power  source.  The  resistance  of  the  power  supply  lines (connected to the VCC and GND pins of the module) on the application board and battery pack should also be considered and minimized: cabling and routing must be as short as possible to minimize power losses. Three pins are allocated for VCC supply. Another twenty pins are designated for GND connection. Even if all the VCC  pins  and  all  the  GND  pins  are  internally  connected  within  the  module,  it  is  recommended  to  properly connect all of them to supply the module to minimize series resistance losses. To  avoid  voltage  drop  undershoot  and  overshoot  at  the  start  and  end  of  a  transmit  burst  during  a  LTE Connection (when current consumption on the VCC supply can rise up to as much as 1.9 A in the worst case), place a bypass capacitor with large capacitance (more than 100 µF) and low ESR near the VCC pins, for example:  330 µF capacitance, 45 m ESR (e.g. KEMET T520D337M006ATE045, Tantalum Capacitor) The use of very large capacitors (i.e. greater then 1000 µF) on the VCC line should be carefully evaluated, since the voltage at the VCC pins must ramp from 2.5 V to 3.2 V within 4 ms to switch on the module that otherwise can be switched on by a low level on PWR_ON pin. To reduce voltage ripple and noise, especially if the application device integrates an internal antenna, place the following bypass capacitors near the VCC pins:  100 nF capacitor (e.g Murata GRM155R61C104K) to filter digital logic noise from clocks and data sources  10 nF capacitor (e.g. Murata GRM155R71C103K) to filter digital logic noise from clocks and data sources  56 pF  capacitor with  Self-Resonant  Frequency  in 800/900  MHz range  (e.g.  Murata  GRM1555C1E560J)  to filter transmission EMI in the LTE/ELTE bands  15 pF capacitor with Self-Resonant Frequency in 1800/1900 MHz range (e.g. Murata GRM1555C1E150J) to filter transmission EMI in the DCS/PCS bands   Figure 16 shows the complete configuration but the mounting of each single component depends on the application design: it is recommended to provide all the VCC bypass capacitors as described in Figure 16 and Table 12 if the application device integrates an internal antenna.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 38 of 85 C4GNDC3C2TOBY-L1  series71VCC72VCC70VCC 3V8C1+C5 Figure 16: Suggested schematic and layout design for the VCC bypass capacitors to reduce ripple / noise on VCC voltage profile and to avoid undershoot / overshoot on VCC voltage drops Reference Description Part Number - Manufacturer C1 330 µF Capacitor Tantalum D_SIZE 6.3 V 45 mΩ T520D337M006ATE045 - KEMET C2 100 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C104KA01 - Murata C3 10 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C103KA01 - Murata C4 56 pF Capacitor Ceramic C0G 0402 5% 25 V GRM1555C1E560JA01 - Murata C5  15 pF Capacitor Ceramic C0G 0402 5% 25 V  GRM1555C1E150JA01 - Murata Table 12: Suggested components to reduce ripple / noise on VCC and to avoid undershoot/ overshoot on VCC voltage drops   ESD  sensitivity  rating  of  the  VCC  supply  pins  is  1 kV  (Human  Body  Model  according  to  JESD22-A114). Higher protection level can be required if the line is externally accessible on the application board, e.g. if accessible battery connector is directly connected to VCC pins. Higher protection level can be achieved by mounting an ESD protection (e.g. EPCOS CA05P4S14THSG varistor array) close to accessible point.  2.1.1.7 Guidelines for external battery charging circuit TOBY-L1 modules do not have an on-board charging circuit. Figure 17 provides an example of a battery charger design, suitable for applications that are battery powered with a Li-Ion (or Li-Polymer) cell. In  the  application  circuit,  a rechargeable  Li-Ion  (or  Li-Polymer)  battery  cell, that  features  proper  pulse  and  DC discharge current capabilities and proper DC series resistance, is directly connected to the  VCC supply input of TOBY-L1 module. Battery charging is completely managed by the STMicroelectronics L6924U Battery Charger IC that, from a USB power source (5.0 V typ.), charges as a linear charger the battery, in three phases:  Pre-charge constant current (active when the battery is deeply discharged): the battery is charged with a low current, set to 10% of the fast-charge current  Fast-charge constant current: the battery is charged with the maximum current, configured by the value of an external resistor to a value suitable for USB power source (~500 mA)  Constant  voltage:  when  the  battery  voltage  reaches  the  regulated  output  voltage  (4.2  V),  the  L6924U starts  to  reduce  the  current  until  the  charge  termination  is  done.  The  charging  process  ends  when  the charging current reaches the value configured by an external resistor to ~15 mA or when the charging timer reaches the value configured by an external capacitor to ~9800 s Using a battery pack with an internal NTC resistor, the L6924U can monitor the battery temperature to protect the battery from operating under unsafe thermal conditions. Alternatively the L6924U, providing input voltage range up to 12 V, can charge from an AC wall adapter. When a current-limited adapter is used, it can operate in quasi-pulse mode, reducing power dissipation.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 39 of 85 C5C8GNDC7C6C9TOBY-L1 series71 VCC72 VCC70 VCC+USB SupplyC3R4θU1IUSBIACIENDTPRGSDVINVINSNSMODEISELC2C15V0THGNDVOUTVOSNSVREFR1R2R3Li-Ion/Li-Pol Battery PackD1B1C4Li-Ion/Li-Polymer     Battery Charger IC Figure 17: Li-Ion (or Li-Polymer) battery charging application circuit Reference Description Part Number - Manufacturer B1 Li-Ion (or Li-Polymer) battery pack with 470  NTC Various manufacturer C1, C4 1 µF Capacitor Ceramic X7R 0603 10% 16 V GRM188R71C105KA12 - Murata C2, C6 10 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C103KA01 - Murata C3 1 nF Capacitor Ceramic X7R 0402 10% 50 V GRM155R71H102KA01 - Murata C5 330 µF Capacitor Tantalum D_SIZE 6.3 V 45 m T520D337M006ATE045 - KEMET C7 100 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R61A104KA01 - Murata C8 56 pF Capacitor Ceramic C0G 0402 5% 25 V GRM1555C1E560JA01 - Murata C9 15 pF Capacitor Ceramic C0G 0402 5% 25 V  GRM1555C1E150JA01 - Murata D1 Low Capacitance ESD Protection USB0002RP or USB0002DP - AVX R1, R2 24 k Resistor 0402 5% 0.1 W RC0402JR-0724KL - Yageo Phycomp R3 3.3 k Resistor 0402 5% 0.1 W RC0402JR-073K3L - Yageo Phycomp R4 1.0 k Resistor 0402 5% 0.1 W RC0402JR-071K0L - Yageo Phycomp U1 Single Cell Li-Ion (or Li-Polymer) Battery Charger IC for USB port and AC Adapter L6924U - STMicroelectronics Table 13: Suggested components for Li-Ion (or Li-Polymer) battery charging application circuit  2.1.1.8 Guidelines for VCC supply layout design Good  connection  of  the  module  VCC  pins  with  DC  supply  source  is  required  for  correct  RF  performance. Guidelines are summarized in the following list:  All the available VCC pins must be connected to the DC source  VCC connection must be as wide as possible and as short as possible  Any series component with Equivalent Series Resistance (ESR) greater than few milliohms must be avoided  VCC connection must be routed through a PCB area separated from sensitive analog signals and sensitive functional units: it  is good practice to interpose at least one layer of PCB  ground  between  VCC track and other signal routing  Coupling between VCC and audio lines (especially microphone inputs) must be avoided, because the typical LTE burst has a periodic nature of approx. 217 Hz, which lies in the audible audio range  The tank bypass capacitor with low ESR for current spikes smoothing described in  Figure 16 and Table 12 should be  placed close to the  VCC  pins.  If  the  main  DC  source  is a switching  DC-DC  converter,  place  the large  capacitor  close  to  the  DC-DC  output  and  minimize  the  VCC  track  length.  Otherwise  consider  using separate capacitors for DC-DC converter and TOBY-L1 module tank capacitor  The  bypass  capacitors  in  the  pF  range  described  in  Figure  16  and  Table  12  should  be  placed  as  close  as possible to the VCC pins. This is highly recommended if the application device integrates an internal antenna
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 40 of 85  Since  VCC  is  directly  connected  to  RF  Power  Amplifiers,  voltage  ripple  at  high  frequency  may  result  in unwanted spurious modulation of transmitter RF signal. This is more likely to happen with switching DC-DC converters, in which case it is better to select the highest operating frequency for the switcher and add a large L-C filter before connecting to the TOBY-L1 series modules in the worst case  If  VCC  is  protected  by  transient  voltage  suppressor  to  ensure  that  the  voltage  maximum  ratings  are  not exceeded,  place  the  protecting  device  along  the  path  from  the  DC  source  toward  the  TOBY-L1  module, preferably closer to the DC source (otherwise protection functionality may be compromised)  2.1.1.9 Guidelines for grounding layout design Good connection of the module GND pins with application board solid ground layer is required for correct RF performance. It significantly reduces EMC issues and provides a thermal heat sink for the module.  Connect each GND pin with application board solid GND layer. It is strongly recommended that each GND pad surrounding VCC pins have one or more dedicated via down to the application board solid ground layer  The VCC supply current flows back to main DC source through GND as ground current: provide adequate return path with suitable uninterrupted ground plane to main DC source  If  the  application  board  is  a  multilayer  PCB,  then  it  is  required  to  connect  together  each  GND  area  with complete via stack down to main board ground layer  It is recommended to implement one layer of the application board as ground plane as wide as possible  Good grounding of GND pads also ensures thermal heat sink. This is critical during Connection connection, when  the  real  network  commands  the  module  to  transmit  at  maximum  power:  proper  grounding  helps prevent module overheating  2.1.2  2.5V supply (V_BCKP) 2.1.2.1 Guidelines for V_BCKP circuit design On TOBY-L100 and TOBY-L110 modules, the V_BCKP supply output can be used to for external customer use.    The internal regulator for V_BCKP is optimized for low leakage current and very light loads. Do not apply loads which might exceed the limit for maximum available current from V_BCKP supply, as this can cause malfunctions in the module. TOBY-L1 series Data Sheet [1] describes the detailed electrical characteristics.  V_BCKP  supply  output  pin  provides  internal  short  circuit  protection  to  limit  start-up  current  and  protect  the device in short circuit situations. No additional external short circuit protection is required.   ESD sensitivity rating of the V_BCKP supply pin is 1 kV (Human Body Model according to JESD22-A114). Higher protection level can be required if the line is externally accessible on the application board, e.g. if an accessible back-up battery connector is directly connected to V_BCKP pin. Higher protection level can be  achieved  by  mounting  an  ESD  protection  (e.g.  EPCOS  CA05P4S14THSG  varistor  array)  close  to  the accessible point.  2.1.2.2 Guidelines for V_BCKP layout design V_BCKP supply requires careful layout: avoid injecting noise on this voltage domain as it may affect the stability of the internal circuitry.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 41 of 85 2.1.3 1.8V supply (V_INT) 2.1.3.1 Guidelines for V_INT circuit design The V_INT digital interfaces 1.8 V supply output can be mainly used to:  Supply voltage translators to connect digital interfaces of the module to a 3.0 V device (see section 2.5.1)  Indicate when the module is switched on   Do not apply  loads which  might exceed the limit for  maximum available current  from  V_INT  supply, as this  can  cause  malfunctions  in  internal  circuitry  supplies  to  the  same  domain.  TOBY-L1  series Data Sheet [1] describes the detailed electrical characteristics.  V_INT can only be used as an output; do not connect any external regulator on V_INT.  Since the V_INT supply is generated by an internal switching step-down regulator, the V_INT voltage ripple can range from 15 mVpp during active-mode or connected-mode (when the switching regulator operates in PWM mode), to 90 mVpp in idle-mode (when the switching regulator operates in PFM mode).   It is not recommended to supply sensitive analog circuitry without adequate filtering for digital noise.  V_INT supply output pin provides internal short circuit protection to limit start-up current and protect the device in short circuit situations. No additional external short circuit protection is required.   ESD sensitivity rating  of  the V_INT supply  pin is 1 kV (Human Body  Model according to JESD22-A114). Higher  protection  level  could  be  required  if  the  line  is  externally  accessible  on  the  application  board. Higher  protection  level  can  be  achieved  by  mounting  an  ESD  protection  (e.g.  EPCOS  CA05P4S14THSG varistor array) close to accessible point.   If the V_INT supply output is not required by the customer application, since DDC (I2C) interface and SIM detection functions are not used and voltage translation of digital interfaces are not needed, the  V_INT pin can  be  left unconnected  to  external components,  but  it  is recommended providing direct access  on the application board by means of accessible testpoint directly connected to the V_INT pin.  2.1.3.2 Guidelines for V_INT layout design V_INT  digital  interfaces  supply  output  is  generated  by  an  integrated  switching  step-down  converter,  used internally  to  supply  the  digital  interfaces.  Because  of  this,  it  can  be  a  source  of  noise:  avoid  coupling  with sensitive signals.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 42 of 85 2.2 System functions interfaces 2.2.1 Module power-on (PWR_ON) 2.2.1.1 Guidelines for PWR_ON circuit design 2.2.1.2 Pull-up resistor (e.g. 100 kΩ) biased by the V_BCKP supply pin of the module, as described in Figure 18 and  Table  14.  Connecting  the  PWR_ON  input  to  a  push  button,  the  pin  will  be  externally  accessible  on  the application device: according to EMC/ESD requirements of the application, provide an additional ESD protection (e.g. EPCOS CA05P4S14THSG varistor array) on the line connected to this pin, close to accessible point.   The PWR_ON pin has high input impedance and is weakly pulled to the high level on the module. Avoid keeping it floating in a noisy environment. To hold the high logic level stable, the  PWR_ON pin must be connected to a pull-up resistor (e.g. 100 kΩ) biased by the V_BCKP supply pin of the module.  ESD sensitivity rating of the PWR_ON pin is 1 kV (Human Body Model according to JESD22-A114). Higher protection  level  can  be  required  if  the  line  is  externally  accessible  on  the  application  board,  e.g.  if  an accessible push button is directly connected to PWR_ON pin. Higher protection level can be achieved by mounting an ESD protection (e.g. EPCOS CA05P4S14THSG varistor array) close to accessible point.  Connecting the PWR_ON input to an external device (e.g. application processor), use an open drain output on the  external  device  with  an  external  pull-up  resistor  (e.g.  100  kΩ)  biased  by  the  V_BCKP  supply  pin  of  the module, as described in Figure 18 and Table 14. A  compatible  push-pull  output  of  an  application  processor  can  also  be  used:  in  this  case  the  pull-up  can  be provided to pull the PWR_ON level high when the application processor is switched off. If the high-level voltage of the push-pull output pin of the application processor is greater than  the maximum  input  voltage  operating range of the V_BCKP pin (refer to TOBY-L1 series Data Sheet [1]), the V_BCKP supply cannot be used to bias the pull-up resistor: the  supply rail of the application processor or the module VCC supply could be used,  but this increases the V_BCKP current consumption when the module is in not-powered mode (VCC supply not present). Using a push-pull output of the external device, take care to fix the proper level in all the possible scenarios to avoid an inappropriate module switch-on.  Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scalingTOB-L1 seriesRext3V_BCKP20 PWR_ONPower-on push buttonESDOpen Drain OutputApplication Processor TOBY-L1 seriesRext3V_BCKP20 PWR_ONTP TP Figure 18: PWR_ON application circuits using a push button and an open drain output of an application processor Reference Description Remarks Rext 100 kΩ Resistor 0402 5% 0.1 W External pull-up resistor ESD CT0402S14AHSG - EPCOS Varistor array for ESD protection Table 14: Example of pull-up resistor and ESD protection for the PWR_ON application circuit  It  is recommended  to  provide  direct access  to  the  PWR_ON  pin  on the  application board  by  means  of accessible testpoint directly connected to the PWR_ON pin.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 43 of 85 2.2.1.3 Guidelines for PWR_ON layout design The power-on circuit (PWR_ON) requires careful layout since it is the sensitive input  available to switch on the TOBY-L1 modules until a valid VCC supply is provided after that the module has been switched off by means of the  AT+CPWROFF  command:  ensure  that  the  voltage  level  is  well  defined  during  operation  and  no  transient noise is coupled on this line, otherwise the module might detect a spurious power-on request.  2.2.2 Module reset (RESET_N) 2.2.2.1 Guidelines for RESET_N circuit design As described in Figure 11, the module has an internal pull-up resistor on the reset input line: an external pull-up is not required on the application board. Connecting  the  RESET_N  input  to  a  push  button  that  shorts  the  RESET_N  pin  to  ground,  the  pin  will  be externally accessible on the  application device: according to EMC/ESD requirements of the application, provide an additional ESD protection (e.g. EPCOS CA05P4S14THSG varistor array) on the line connected to this pin, close to accessible point, as described in Figure 19 and Table 15.   ESD sensitivity rating of the RESET_N pin is 1 kV (Human Body Model according to JESD22-A114). Higher protection  level  can  be  required  if  the  line  is  externally  accessible  on  the  application  board,  e.g.  if  an accessible push button is directly connected to RESET_N pin. Higher protection level can be achieved by mounting an ESD protection (e.g. EPCOS CA05P4S14THSG varistor array) close to accessible point.  Connecting the RESET_N input to an external device (e.g. application processor), an open drain output can be directly  connected  without  any  external  pull-up,  as  described  in  Figure  19  and  Table  15:  the  internal  pull-up resistor provided by the module pulls the line to the high logic level when the RESET_N pin is not forced low by the application processor. A compatible push-pull output of an application processor can be used too.  Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scalingTOBY-L1 series18 RESET_NReset      push buttonESDOpen Drain OutputApplication Processor TOBY-L1 series18 RESET_NTP TP Figure 19: RESET_N application circuits using a push button and an open drain output of an application processor Reference Description Remarks ESD Varistor for ESD protection CT0402S14AHSG - EPCOS Table 15: Example of ESD protection component for the RESET_N application circuit  If the external reset function is not required by the customer application, the  RESET_N input pin can be left  unconnected  to  external  components,  but  it  is  recommended  providing  direct  access  on  the application board by means of accessible testpoint directly connected to the RESET_N pin.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 44 of 85 2.2.2.2 Guidelines for RESET_N layout design The reset circuit (RESET_N) requires careful layout due to the pin function: ensure that the voltage level is well defined during operation and no transient  noise is coupled on  this line, otherwise the module  might  detect a spurious reset request. It is recommended to keep the connection line to RESET_N as short as possible.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 45 of 85 2.3 Antenna interface The ANT1  ANT2 pins, provided by all TOBY-L1 modules, represent the main RF inputs/output used to transmit and  receive  the  LTE  RF  signals.  The  primary  antenna  must  be  connected.  The  ANT  pin  has  a  nominal characteristic impedance of  50   and must be connected to the antenna through a 50   transmission line to allow transmission and reception of radio frequency (RF) signals in operating bands.  2.3.1 Antenna RF interface (ANT) 2.3.1.1 General guidelines for antenna selection and design The LTE antenna is the most critical component to be evaluated. Designers must take care of the antenna from all perspective at the very start of the design phase when the physical dimensions of the application board are under  analysis/decision,  since  the  RF  compliance  of  the  device  integrating  TOBY-L1  module  with  all  the applicable required certification schemes depends from antenna radiating performance.  LTE antennas are typically available in the typies of linear monopole and path antenna.   Linear monopole - External antenna o External  antenna basically does  not  imply  physical restriction to the design  of  the  PCB  where the TOBY-L1 series module is mounted. o The  radiation  performance  mainly  depends  on the  antenna.  It  is  required  to    select  the  antenna with optimal radiating performance in the operating bands. o An  RF  cable  should  be  selected  with  minimum  insertion  loss  due  to  the  additional  insertion  loss introduced by low quality or long cable. Large insertion loss reduces radiation performance. o A high quality 50  RF connector provides proper PCB-to-RF-cable transition. It is recommended to strictly follow the layout guidelines provided by the connector manufacturer.  Patch-like antenna - Integrated antenna: o Internal integrated antenna implies physical restriction to the design of the PCB. The ground plane can be reduced down to a minimum size that must be similar to the quarter of the wavelength of the minimum frequency that has to be radiated. As numerical example:   Frequency = 1 GHz  Wavelength = 30 cm  Minimum GND plane size = 7.5 cm o The  radiation  performance  depends  on  the  whole  PCB  and  antenna  system  design,  including product  mechanical  design  and  usage.  The  antenna  should  be  selected  with  optimal  radiating performance in the operating bands according to the mechanical specifications of the PCB and the whole product. o It is recommended to select a complete custom antenna designed by an antenna manufacturer if the required ground plane dimensions are very small (e.g. less than 6.5 cm long and 4 cm wide). The antenna design process should begin at the start of the whole product design process o It  is  highly  recommended  to  strictly  follow  the  detailed  and  specific  guidelines  provided  by  the antenna  manufacturer  regarding  correct  installation  and  deployment  of  the  antenna  system, including PCB layout and matching circuitry o Further to the custom PCB and product restrictions, the antenna may require a tuning to comply with  all  the  applicable  required  certification  schemes.  It  is  recommended  to  consult  the  antenna manufacturer for the design-in guidelines for antenna matching relative to the custom application In both cases, selecting an external or an internal antenna, these recommendations should be observed:  Select an antenna providing optimal return loss (or V.S.W.R.) figure over all the operating frequencies,  Select an antenna providing optimal efficiency figure over all the operating frequencies,
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 46 of 85  Select an antenna providing appropriate gain figure (i.e. combined antenna directivity and efficiency figure) so  that  the  electromagnetic  field radiation  intensity  do  not  exceed  the  regulatory  limits  specified  in  some countries (e.g. by FCC in the United States, as reported in the chapter 4.2.2).  2.3.1.2 Guidelines for antenna RF interface design Guidelines for ANT pin RF connection design Proper  transition  between  the  ANT  pad  and  the  application  board  PCB  must  be  provided,  implementing  the following design-in guidelines for the layout of the application PCB close to the ANT pad:  On a multi layer board, the whole layer stack below the RF connection should be free of digital lines  Increase GND keep-out (i.e. clearance, a void area) around the ANT pad, on the top layer of the application PCB,  to  at  least  250 µm  up  to  adjacent  pads  metal  definition  and  up  to  400 µm  on  the  area  below  the module, to reduce parasitic capacitance to ground, as described in the left picture in Figure 20  Add GND keep-out (i.e. clearance, a void area) on the buried metal layer below the ANT pad if the top-layer to buried layer dielectric thickness is below 200 µm, to reduce parasitic capacitance to ground, as described in the right picture in Figure 20  GND clearance on buried layer          below ANT padGNDMin. 250 µmMin. 400 µmGND clearance on top layer around ANT pad Figure 20: GND keep-out area on the top layer around ANT pad and on the very close buried layer below ANT pad  Guidelines for RF transmission line design The transmission line from the ANT pad up to antenna  connector  or  up to the  internal antenna  pad must be designed so that the characteristic impedance is as close as possible to 50 . The transmission line can be designed as a micro strip (consists of a conducting strip separated from a ground plane by a dielectric material) or a strip line (consists of a flat strip of metal which is sandwiched between two parallel ground planes within a dielectric material). The micro strip, implemented as a coplanar waveguide, is the most common configuration for printed circuit board.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 47 of 85 Figure 21 and Figure 22 provide two examples of proper 50  coplanar waveguide designs: the first transmission line can be implemented in case of 4-layer PCB stack-up herein described, the second transmission line can be implemented in case of 2-layer PCB stack-up herein described. 35 um35 um35 um35 um270 um270 um760 umL1 CopperL3 CopperL2 CopperL4 CopperFR-4 dielectricFR-4 dielectricFR-4 dielectric380 um 500 um500 um Figure 21: Example of 50  coplanar waveguide transmission line design for the described 4-layer board layup 35 um35 um1510 umL2 CopperL1 CopperFR-4 dielectric1200 um 400 um400 um Figure 22: Example of 50  coplanar waveguide transmission line design for the described 2-layer board layup  If the two examples do not match  the  application PCB  stack-up  the  50   characteristic impedance calculation can be made using the HFSS commercial finite element method solver for electromagnetic structures from Ansys Corporation, or using freeware tools like AppCAD from Agilent or TXLine from Applied Wave Research, taking care of the approximation formulas used by the tools for the impedance computation. To achieve a 50  characteristic impedance, the width of the transmission line must be chosen depending on:  the thickness of the transmission line itself (e.g. 35 µm in the example of Figure 21 and Figure 22)  the thickness of the dielectric material between the top layer (where the transmission line is routed) and the inner closer layer implementing the ground plane (e.g. 270 µm in Figure 21, 1510 µm in Figure 22)  the  dielectric  constant  of  the  dielectric  material  (e.g.  dielectric  constant  of  the  FR-4  dielectric  material  in Figure 21 and Figure 22)  the gap from the transmission line to the adjacent ground plane on the same layer of the transmission line (e.g. 500 µm in Figure 21, 400 µm in Figure 22)  If the distance between the transmission line and the adjacent GND area (on the same layer) does not exceed 5 times the track width of the micro strip, use the “Coplanar Waveguide” model for the 50  calculation.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 48 of 85 Additionally to the 50  impedance, the following guidelines are recommended for the transmission line design:  Minimize  the transmission  line length: the  insertion loss  should  be  minimized  as  much  as  possible,  in the order of a few tenths of a dB,  Add GND keep-out (i.e. clearance, a void area) on buried metal layers below any pad of component present on  the  RF  transmission  line,  if  top-layer  to  buried  layer  dielectric  thickness  is  below  200 µm,  to  reduce parasitic capacitance to ground,  The transmission line width and spacing to GND must be uniform and routed as smoothly as possible: avoid abrupt changes of width and spacing to GND,  Add GND stitching vias around transmission line, as described in Figure 23,  Ensure  solid  metal  connection  of  the  adjacent  metal  layer  on  the  PCB  stack-up  to  main  ground  layer, providing enough on the adjacent metal layer, as described in Figure 23,  Route RF transmission line far from any noise source (as switching supplies and digital lines) and from any sensitive circuit (as analog audio lines),  Avoid stubs on the transmission line,  Avoid signal routing in parallel to transmission line or crossing the transmission line on buried metal layer,  Do not route microstrip line below discrete component or other mechanics placed on top layer  An  example  of  proper  RF  circuit  design  is  reported  in  the  Figure  23.  In  this  case,  the  ANT  pin  is  directly connected to an SMA connector by means of a proper 50  transmission line, designed with proper layout.  Not actual TOBY module seriesSMAconnector Figure 23: Suggested circuit and layout for antenna RF circuit on application board, if antenna detection is not required  Guidelines for RF termination design The RF termination must provide a characteristic impedance of 50  as well as the RF transmission line up to the RF termination itself, to match the characteristic impedance of the ANT pin of TOBY-L1 modules. However, real antennas have no perfect 50  load on all the supported frequency bands. Therefore, to reduce as  much  as  possible  performance  degradation  due  to  antenna  mismatch,  the  RF  termination  must  provide optimal return loss (or V.S.W.R.) figure over all the operating frequency bands, as summarized in Table 7.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 49 of 85 If an external antenna is used, the antenna connector represents the RF termination on the PCB:  Use a suitable 50  connector providing proper PCB-to-RF-cable transition  Strictly follow the connector manufacturer’s recommended layout, for example:  o SMA  Pin-Through-Hole  connectors  require  GND  keep-out  (i.e.  clearance,  a  void  area)  on  all  the layers around the central pin up to annular pads of the four GND posts, as shown in Figure 23 o UFL  surface  mounted  connectors  require  no  conductive  traces  (i.e. clearance,  a  void  area)  in  the area below the connector between the GND land pads.  Cut out the GND layer under RF connectors and close to buried vias, to remove stray capacitance and thus keep the RF line 50 , e.g. the active pad of UFL connectors needs to have a GND keep-out (i.e. clearance, a void area) at least on first inner layer to reduce parasitic capacitance to ground.  If  an  integrated  antenna  is  used,  the  RF  termination  is  represented  by  the  integrated  antenna  itself.  The following guidelines should be followed.  Use an antenna designed by an antenna manufacturer, providing the best possible return loss (or V.S.W.R.).  Provide a ground plane large enough according to the relative integrated antenna requirements. The ground plane of the application PCB can be reduced down to a minimum size that must be similar to one quarter of wavelength of the minimum frequency that has to be radiated. As numerical example,   Frequency = 1 GHz  Wavelength = 30 cm  Minimum GND plane size = 7.5 cm  It  is  highly  recommended  to  strictly  follow  the  detailed  and  specific  guidelines  provided  by  the  antenna manufacturer  regarding  correct  installation  and  deployment  of  the  antenna  system,  including  PCB  layout and matching circuitry.  Further to the custom PCB and product restrictions, the antenna may require a tuning to comply with all the applicable  required certification  schemes.  It  is recommended  to consult  the  antenna  manufacturer  for  the design-in guidelines for the antenna matching relative to the custom application  Additionally, these recommendations regarding the antenna system placement must be followed:  Do not include antenna within closed metal case.  Do not place the antenna in close vicinity to end user since the emitted radiation in human tissue is limited by regulatory requirements.  Place the antenna far from sensitive analog systems or employ countermeasures to reduce electromagnetic compatibility issues.  Take  care  of  interaction  between  co-located  RF  systems  since  the  LTE  transmitted  power  may  interact  or disturb the performance of companion systems.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 50 of 85 2.4 SIM interface 2.4.1.1 Guidelines for SIM circuit design Guidelines for SIM cards, SIM connectors and SIM chips selection The ISO/IEC 7816, the ETSI TS 102 221 and the ETSI TS 102 671 specifications define the physical, electrical and functional characteristics of Universal Integrated Circuit Cards (UICC) which contains the Subscriber Identification Module  (SIM)  integrated  circuit  that  securely  stores  all  the  information  needed  to  identify  and  authenticate subscribers over the LTE network.  Removable UICC / SIM card contacts mapping is defined by ISO/IEC 7816 and ETSI TS 102 221as follows:  Contact C1 = VCC (Supply)            It must be connected to VSIM  Contact C2 = RST (Reset)            It must be connected to SIM_RST  Contact C3 = CLK (Clock)            It must be connected to SIM_CLK  Contact C4 = AUX1 (Auxiliary contact)         It must be left not connected  Contact C5 = GND (Ground)          It must be connected to GND  Contact C6 = VPP (Programming supply)         It must be left not connected  Contact C7 = I/O (Data input/output)        It must be connected to SIM_IO  Contact C8 = AUX2 (Auxiliary contact)         It must be left not connected A removable SIM card can have 6 contacts (C1 = VCC, C2 = RST, C3 = CLK, C5 = GND, C6 = VPP, C7 = I/O) or 8 contacts, providing also the auxiliary contacts C4 = AUX1 and C8 = AUX2 for USB interfaces and other uses. Only 6 contacts are required and must be connected to the module SIM card interface as described above, since TOBY-L1 modules do not support the additional auxiliary features (contacts C4 = AUX1 and C8 = AUX2). Removable SIM card are suitable for applications where the SIM changing is required during the product lifetime.  A SIM card holder can have 6 or 8 positions  if  a  mechanical  card presence  detector is not provided,  or it can have 6+2 or 8+2 positions if two additional pins relative to the normally-open mechanical switch integrated in the SIM connector  for the mechanical card  presence detection are provided:  select a  SIM  connector  providing 6+2 or  8+2  positions  if  the optional  SIM  detection feature  is  required  by the custom  application, otherwise  a connector without integrated mechanical presence switch can be selected.  Solderable UICC / SIM chip contacts mapping (M2M UICC Form Factor) is defined by ETSI TS 102 671 as follows:  Package Pin 8 = UICC Contact C1 = VCC (Supply)      It must be connected to VSIM.  Package Pin 7 = UICC Contact C2 = RST (Reset)      It must be connected to SIM_RST.  Package Pin 6 = UICC Contact C3 = CLK (Clock)      It must be connected to SIM_CLK.  Package Pin 5 = UICC Contact C4 = AUX1 (Auxiliary contact)    It must be left not connected.  Package Pin 1 = UICC Contact C5 = GND (Ground)     It must be connected to GND.  Package Pin 2 = UICC Contact C6 = VPP (Programming supply) It must be connected to VSIM.  Package Pin 3 = UICC Contact C7 = I/O (Data input/output)   It must be connected to SIM_IO.  Package Pin 4 = UICC Contact C8 = AUX2 (Auxiliary contact)   It must be left not connected. A solderable SIM chip has 8 contacts and can provide also the auxiliary contacts C4 = AUX1 and C8 = AUX2 for USB interfaces and other uses, but only 6 contacts are required and must be connected to the module SIM card interface as described above, since TOBY-L1 modules do not support the additional auxiliary features (contacts C4 = AUX1 and C8 = AUX2). Solderable SIM chips are suitable for M2M applications where it is not required to change the SIM once installed.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 51 of 85 Guidelines for single SIM card connection without detection A  removable  SIM  card  placed  in  a  SIM  card  holder  must  be  connected  the  SIM  card  interface  of  TOBY-L1 modules as described in Figure 24, where the optional  SIM detection feature is not implemented (refer to the circuit described in Error! Reference source not found. if the SIM detection feature is not required). Follow these guidelines connecting the module to a SIM connector without SIM presence detection:  Connect the UICC / SIM contacts C1 (VCC) and C6 (VPP) to the VSIM pin of the module  Connect the UICC / SIM contact C7 (I/O) to the SIM_IO pin of the module  Connect the UICC / SIM contact C3 (CLK) to the SIM_CLK pin of the module  Connect the UICC / SIM contact C2 (RST) to the SIM_RST pin of the module  Connect the UICC / SIM contact C5 (GND) to ground  Provide a 100 nF bypass capacitor (e.g. Murata GRM155R71C104K) at the SIM supply line (VSIM), close to the relative pad of the SIM connector, to prevent digital noise  Provide  a  bypass  capacitor  of  about  22  pF  to  47  pF  (e.g.  Murata  GRM1555C1H470J)  on  each  SIM  line (VSIM, SIM_CLK, SIM_IO, SIM_RST), very close to each relative pad of the SIM connector, to prevent RF coupling especially in case the RF antenna is placed closer than 10 - 30 cm from the SIM card holder  Provide a very low capacitance (i.e. less than 10 pF) ESD protection (e.g. Tyco Electronics PESD0402-140) on each externally accessible SIM line, close to each relative pad of the SIM connector: ESD sensitivity rating of the  SIM  interface pins is 1  kV (Human Body  Model according  to JESD22-A114),  so that,  according to  the EMC/ESD  requirements  of  the  custom  application,  higher  protection  level  can  be  required  if the  lines  are externally accessible on the application device  Limit  capacitance  and  series  resistance  on  each  SIM  signal  (SIM_CLK,  SIM_IO,  SIM_RST)  to  match  the requirements for the SIM interface (27.7 ns is the maximum allowed rise time on the SIM_CLK line, 1.0 µs is the maximum allowed rise time on the SIM_IO and SIM_RST lines)  Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scalingTOBY-L1 series59VSIM57SIM_IO56SIM_CLK58SIM_RST4V_INT42SIM CARD HOLDERC5C6C7C1C2C3SIM Card Bottom View (contacts side)C1VPP (C6)VCC (C1)IO (C7)CLK (C3)RST (C2)GND (C5)C2C3C5J1C4D1 D2 D3 D4C8C4 Figure 24: Application circuit for the connection to a single removable SIM card, with SIM detection not implemented Reference Description Part Number - Manufacturer C1, C2, C3, C4 47 pF Capacitor Ceramic C0G 0402 5% 50 V GRM1555C1H470JA01 - Murata C5 100 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C104KA01 - Murata D1, D2, D3, D4 Very Low Capacitance ESD Protection PESD0402-140 - Tyco Electronics  J1 SIM Card Holder 6 positions, without card presence switch Various Manufacturers, C707 10M006 136 2 - Amphenol Table 16: Example of components for the connection to a single removable SIM card, with SIM detection not implemented
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 52 of 85 Guidelines for single SIM chip connection A solderable SIM chip (M2M UICC Form Factor) must be connected the SIM card interface of TOBY-L1 modules as  described  in  Figure  25,  where  the  optional  SIM  detection  feature  is  not  implemented  (refer  to  the  circuit described in Error! Reference source not found. if the SIM detection feature is not required). Follow these guidelines connecting the module to a solderable SIM chip without SIM presence detection:  Connect the UICC / SIM contacts C1 (VCC) and C6 (VPP) to the VSIM pin of the module  Connect the UICC / SIM contact C7 (I/O) to the SIM_IO pin of the module  Connect the UICC / SIM contact C3 (CLK) to the SIM_CLK pin of the module  Connect the UICC / SIM contact C2 (RST) to the SIM_RST pin of the module  Connect the UICC / SIM contact C5 (GND) to ground  Provide a 100 nF bypass capacitor (e.g. Murata GRM155R71C104K) at the SIM supply line (VSIM) close to the relative pad of the SIM chip, to prevent digital noise   Provide  a  bypass  capacitor  of  about  22  pF  to  47  pF  (e.g.  Murata  GRM1555C1H470J)  on  each  SIM  line (VSIM, SIM_CLK,  SIM_IO,  SIM_RST),  to  prevent  RF  coupling  especially  in  case  the  RF  antenna  is  placed closer than 10 - 30 cm from the SIM card holder  Limit  capacitance  and  series  resistance  on  each  SIM  signal  (SIM_CLK,  SIM_IO,  SIM_RST)  to  match  the requirements for the SIM interface (27.7 ns is the maximum allowed rise time on the SIM_CLK line, 1.0 µs is the maximum allowed rise time on the SIM_IO and SIM_RST lines)  Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scalingTOBY -L1 series59VSIM57SIM_IO56SIM_CLK58SIM_RST4V_INT42 SIM CHIPSIM ChipBottom View (contacts side)C1VPP (C6)VCC (C1)IO (C7)CLK (C3)RST (C2)GND (C5)C2C3C5U1C4283671C1 C5C2 C6C3 C7C4 C887651234TP Figure 25: Application circuit for the connection to a single solderable SIM chip, with SIM detection not implemented Reference Description Part Number - Manufacturer C1, C2, C3, C4 47 pF Capacitor Ceramic C0G 0402 5% 50 V GRM1555C1H470JA01 - Murata C5 100 nF Capacitor Ceramic X7R 0402 10% 16 V GRM155R71C104KA01 - Murata U1 SIM chip (M2M UICC Form Factor) Various Manufacturers Table 17: Example of components for the connection to a single solderable SIM chip, with SIM detection not implemented
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 53 of 85 2.4.1.2 Guidelines for SIM layout design The layout of the SIM card interface lines (VSIM, SIM_CLK, SIM_IO, SIM_RST) may be critical if the SIM card is placed  far  away  from  the  TOBY-L1  series  modules  or  in  close  proximity  to  the  RF  antenna:  these  two  cases should be avoided or at least mitigated as described below.  In the first case, the long connection can cause the radiation of some harmonics of the digital data frequency as any other digital interface: keep the traces short and avoid coupling with RF line or sensitive analog inputs. In  the  second  case,  the  same  harmonics  can  be  picked  up  and  create  self-interference  that  can  reduce  the sensitivity of LTE receiver channels whose carrier frequency is coincidental with harmonic frequencies: placing the RF bypass capacitors suggested in Error!  Reference  source  not  found. near the SIM connector will mitigate the problem. In addition, since the SIM card is typically accessed by the end user, it can be subjected to ESD discharges: add adequate ESD protection as suggested in Error! Reference source not found. to protect module SIM pins near the SIM connector. Limit  capacitance  and  series  resistance  on  each  SIM  signal  to  match  the  SIM  specifications:  the  connections should always be kept as short as possible. Avoid coupling with any sensitive analog circuit, since the SIM signals can cause the radiation of some harmonics of the digital data frequency
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 54 of 85 2.5 Serial interfaces 2.5.1 USB interface 2.5.1.1 Guidelines for USB circuit design The USB_D+ and USB_D- lines carry the USB serial data and signaling. The lines are used in single ended mode for full speed signaling handshake, as well as in differential mode for high speed signaling and data transfer. USB pull-up or pull-down resistors on pins USB_D+ and USB_D- as required by the Universal Serial Bus Revision 2.0 specification  [4] are part of the USB pad driver and do not need to be externally provided. External  series  resistors  on  pins  USB_D+  and  USB_D-  as  required  by  the  Universal  Serial  Bus  Revision  2.0 specification [4] are also integrated and do not need to be externally provided.  TOBY-L1 series D+D-GND28 USB_D+27 USB_D-GNDUSB DEVICE CONNECTORD1 D2 Figure 26: USB Interface application circuit Reference Description Part Number - Manufacturer D1, D2 Very Low Capacitance ESD Protection PESD0402-140 - Tyco Electronics  Table 18: Component for USB application circuit
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 55 of 85 2.5.1.2 Guidelines for USB layout design The USB_D+ / USB_D- lines require accurate layout design to achieve reliable signaling at the high speed data rate (up to 480 Mb/s) supported by the USB serial interface.  The characteristic impedance of the USB_D+ / USB_D- lines is specified by the Universal Serial Bus Revision 2.0 specification  [4].  The  most  important  parameter  is  the  differential  characteristic  impedance  applicable  for  the odd-mode electromagnetic field, which should be as close as possible to 90  differential: signal integrity may be degraded if PCB layout is not optimal, especially when the USB signaling lines are very long. Use the following general routing guidelines to minimize signal quality problems:  Route USB_D+ / USB_D- lines as a differential pair  Route USB_D+ / USB_D- lines as short as possible  Ensure the differential characteristic impedance (Z0) is as close as possible to 90   Ensure the common mode characteristic impedance (ZCM) is as close as possible to 30   Consider design rules for USB_D+ / USB_D- similar to RF transmission lines, being them coupled differential micro-strip or buried stripline: avoid any stubs, abrupt change of layout, and route on clear PCB area  Figure  27  and  Figure  28  provide  two  examples  of  coplanar  waveguide  designs  with  differential  characteristic impedance close to 90  and common mode characteristic impedance close to 30 . The first transmission line can  be  implemented  in  case  of  4-layer  PCB  stack-up  herein  described,  the  second  transmission  line  can  be implemented in case of 2-layer PCB stack-up herein described.  35 µm35 µm35 µm35 µm270 µm270 µm760 µmL1 CopperL3 CopperL2 CopperL4 CopperFR-4 dielectricFR-4 dielectricFR-4 dielectric350 µm 400 µm400 µm350 µm400 µm Figure 27: Example of USB line design, with Z0 close to 90  and ZCM close to 30 , for the described 4-layer board layup 35 µm35 µm1510 µmL2 CopperL1 CopperFR-4 dielectric740 µm 410 µm410 µm740 µm410 µm Figure 28: Example of USB line design, with Z0 close to 90  and ZCM close to 30 , for the described 2-layer board layup
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 56 of 85 2.6 General Purpose Input/Output (GPIO) 2.6.1.1 Guidelines for GPIO circuit design The  following application circuits  are  suggested  as  general  guideline  for  the  usage of  the  GPIO  pins  available with the TOBY-L1 modules, according to the relative custom function.   Network status indication: The pin configured to provide the “Network status indication” function, e.g. the GPIO1, can be connected on the application board to an input pin of an application processor or can drive a LED by a  transistor with integrated resistors to indicate network status.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 57 of 85 2.7 Reserved pins (RSVD)  TOBY-L1 series modules have pins reserved for future use. All the RSVD pins are to be left unconnected on the application board.  2.8 Module placement Optimize placement for minimum length of RF line and closer path from DC source for VCC. Make sure that RF and analog circuits are clearly separated from any other digital circuits on the system board. Provide enough clearance between the module and any external part.   The  heat  dissipation  during  continuous  transmission  at  maximum  power  can  significantly  raise  the temperature  of  the  application  base-board  below  the  TOBY-L1  modules:  avoid  placing  temperature sensitive devices close to the module.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 58 of 85 2.9 Module footprint and paste mask  Figure 29 and Table 19 describe the suggested footprint (i.e. copper mask) and paste mask layout for TOBY-L1 modules:  the  proposed  land  pattern  layout  reflects  the  modules’  pads  layout,  while  the  proposed  stencil apertures layout is slightly different (see the F’’, H’’, I’’, J’’, O’’ parameters compared to the F’, H’, I’, J’, O’ ones). The Non Solder Mask Defined (NSMD) pad type is recommended over the Solder Mask Defined (SMD) pad type, implementing the solder mask opening 50 µm larger per side than the corresponding copper pad. The recommended solder paste thickness is 150 µm, according to application production process requirements.  KM1M1M2E G H’ J’ EANT pinBPin 1KGH’J’ADDO’O’L N LI’F’F’KM1M1M2E G H’’ J’’ EANT pinBPin 1KGH’’J’’ADDO’’O’’L N LI’’F’’F’’Stencil: 150 µm Figure 29: TOBY-L1 series modules suggested footprint and paste mask (application board top view) Parameter Value  Parameter Value  Parameter Value A 26.0 mm  G 1.10 mm  K 2.75 mm B 16.0 mm  H’ 0.80 mm  L 2.75 mm C 3.00 mm  H’’ 0.75 mm  M1 1.80 mm D 2.00 mm  I’ 1.50 mm  M2 3.60 mm E 2.50 mm  I’’ 1.55 mm  N 2.10 mm F’ 1.05 mm  J’ 0.30 mm  O’ 1.10 mm F’’ 1.00 mm  J’’ 0.35 mm  O’’ 1.05 mm Table 19: TOBY-L1 series modules suggested footprint and paste mask dimensions   These  are  recommendations  only  and  not  specifications.  The  exact  copper,  solder  and  paste  mask geometries,  distances,  stencil  thicknesses  and  solder  paste  volumes  must  be  adapted  to  the  specific production processes (e.g. soldering etc.) of the customer.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 59 of 85
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 60 of 85 2.10 Thermal guidelines  TOBY-L1 series module operating temperature range and module thermal resistance are specified in the TOBY-L1 series Data Sheet [1].  The  most  critical  condition  concerning  module  thermal  performance  is  the  uplink  transmission  at  maximum power (data upload in connected-mode), when the baseband processor runs at full speed, radio circuits are all active and the RF power amplifier is driven to higher output RF power. This scenario is not often encountered in real networks; however the application should be correctly designed to cope with it. During transmission at maximum RF power the TOBY-L1 series modules generate thermal power that can exceed 1 W: this is an indicative value since the exact generated power strictly depends on operating condition such as the  number  of  allocated  TX  slot,  transmitting  frequency  band,  etc.  The  generated  thermal  power  must  be adequately dissipated through the thermal and mechanical design of the application. The  spreading  of  the  Module-to-Ambient  thermal  resistance  (Rth,M-A)  depends  on  the  module  operating condition.  The  overall  temperature  distribution  is  influenced  by  the  configuration  of  the  active  components during the specific mode of operation and their different thermal resistance toward the case interface.  Mounting a  TOBY-L1  series  module  on a 79  mm x  62  mm  x 1.41 mm  4-Layers PCB  with a  high coverage  of copper in still air conditions1, the increase of the module temperature2 in different modes of operation, referred to idle state initial condition3, can be summarized as following:  ~8 °C during a LTE connection (1 TX slot, 1 RX slot) at max TX power  ~12 °C during a GPRS data transfer (2 TX slots, 3 RX slots) at max TX power   The Module-to-Ambient thermal resistance value and the relative increase of module temperature will be different  for  other  mechanical  deployments  of  the  module,  e.g.  PCB  with  different  dimensions  and characteristics, mechanical shells enclosure, or forced air flow.  The increase of thermal dissipation, i.e. the  Module-to-Ambient thermal resistance reduction, will decrease the temperature  for internal  circuitry  of  TOBY-L1  series  modules  for  a  given  operating  ambient  temperature.  This improves the device long-term reliability for applications operating at high ambient temperature.  A few hardware techniques may be used to reduce the Module-to-Ambient thermal resistance in the application:  Connect each GND pin with solid ground layer of the application board and connect each ground area of the multilayer application board with complete thermal via stacked down to main ground layer.  Provide a ground plane as wide as possible on the application board.  Optimize antenna return loss, to optimize overall electrical performance of the module including a decrease of module thermal power.  Optimize  the  thermal  design  of  any  high-power  components  included  in  the  application,  such  as  linear regulators and amplifiers, to optimize overall temperature distribution in the application device.  Select the material, the thickness and the surface of the box (i.e. the mechanical enclosure of the application device that integrates the module) so that it provides good thermal dissipation.  Force ventilation air-flow within mechanical enclosure.  Provide a heat  sink component attached to the module top side, with  electrically insulated  /  high  thermal conductivity adhesive, or on the backside of the application board, below the wireless module.                                                       1 Refer to TOBY-L1 series Data Sheet [1] for the Rth,M-A value in this application condition 2 Temperature is measured by internal sensor of wireless module 3 Steady state thermal equilibrium is assumed. The module’s temperature in idle state can be considered equal to ambient temperature
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 61 of 85  For example, after the installation of a robust aluminum heat-sink with forced air ventilation on the back of the same application board  described above, the Module-to-Ambient thermal resistance (Rth,M-A)  is reduced up to the  Module-to-Case  thermal  resistance  (Rth,M-C)  defined  in  the  TOBY-L1  series Data  Sheet [1].  The  effect  of lower Rth,M-A can be seen from the module temperature increase, which now can be summarized as following:  ~1 °C during a LTE connection (1 TX slot, 1 RX slot) at the maximum TX power  Beside the reduction of the Module-to-Ambient thermal resistance implemented by the hardware design of the application device integrating a TOBY-L1 series module, the increase of module temperature can be moderated by the software implementation of the application. Since  the  most  critical  condition  concerning  module  thermal  power  occurs  when  module  connected-mode  is enabled,  the  actual  module  thermal  power  depends,  as  module  current  consumption,  on  the  radio  access mode,the operating band and the average TX power.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 62 of 85 2.11 ESD guidelines  2.11.1 ESD immunity test overview The  immunity  of  devices  integrating  TOBY-L1  series  modules  to  Electro-Static  Discharge  (ESD)  is  part  of  the Electro-Magnetic  Compatibility  (EMC)  conformity  which  is  required  for  products  bearing  the  CE  marking, compliant  with the  R&TTE  Directive (99/5/EC),  the  EMC  Directive  (89/336/EEC)  and  the  Low  Voltage  Directive (73/23/EEC) issued by the Commission of the European Community. Compliance with these directives implies conformity to the following European Norms for device ESD immunity: ESD testing standard CENELEC EN 61000-4-2 [6] and the radio equipment standards ETSI EN 301 489-1 [7], ETSI EN 301 489-7 [8], ETSI EN 301 489-24 [9], which requirements are summarized in Table 20. The  ESD  immunity  test  is  performed  at  the  enclosure  port,  defined  by  ETSI  EN  301  489-1  [7]  as  the  physical boundary through  which the  electromagnetic field radiates. If  the  device implements an integral antenna, the enclosure port is seen as all insulating and conductive surfaces housing the device. If the  device implements a removable antenna, the antenna port can be separated from the enclosure port. The antenna port includes the antenna element and its interconnecting cable surfaces. The applicability of ESD immunity test to the whole device depends on the device classification as defined by ETSI EN 301 489-1 [7]. Applicability of ESD immunity test to the relative device ports or the relative interconnecting cables  to  auxiliary  equipment,  depends  on  device  accessible  interfaces  and  manufacturer  requirements,  as defined by ETSI EN 301 489-1 [7]. Contact  discharges  are  performed  at  conductive  surfaces,  while  air  discharges  are  performed  at  insulating surfaces. Indirect contact discharges are performed on the measurement setup horizontal and vertical coupling planes as defined in CENELEC EN 61000-4-2 [6].   For the definition of integral antenna, removable antenna, antenna port, device classification refer to ETSI EN 301 489-1 [7].  CENELEC EN 61000-4-2 [6] defines the contact and air discharges.  Application Category Immunity Level All exposed surfaces of the radio equipment and ancillary equipment in a representative configuration Contact Discharge 4 kV Air Discharge 8 kV Table 20: Electro-Magnetic Compatibility ESD immunity requirements as defined by CENELEC EN 61000-4-2, ETSI EN 301 489-1, ETSI EN 301 489-7, ETSI EN 301 489-24   2.11.2 ESD immunity test of TOBY-L1 series reference designs Although  Electro-Magnetic  Compatibility  (EMC)  certification  is  required  for  customized  devices  integrating  TOBY-L1  series  modules  for  R&TTED  and  European  Conformance  CE  mark,  EMC  certification  (including  ESD immunity) has been successfully performed on TOBY-L1 series modules reference design according to CENELEC EN 61000-4-2 [6], ETSI EN 301 489-1 [7], ETSI EN 301 489-7 [8], ETSI EN 301 489-24 [9] European Norms. The  EMC  /  ESD  approved  u-blox  reference  designs  consist  of  a  TOBY-L1  series  module  soldered  onto  a motherboard which provides supply interface, SIM card, headset and communication port. An external antenna is connected to an SMA connector provided on the motherboard for the LTE antenna. Since an external antenna  is  used, the  antenna port  can  be  separated from the enclosure port. The reference design  is  not  enclosed  in a  box  so  that  the  enclosure  port  is  not  identified  with  physical  surfaces.  Therefore, some test cases cannot be applied. Only the antenna port is identified as accessible for direct ESD exposure.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 63 of 85  u-blox TOBY-L1 series reference design implement all the ESD precautions described in section 2.11.3.  Table  21  reports  the  u-blox  TOBY-L1  series  reference  designs  ESD  immunity  test  results,  according  to  test requirements stated in the CENELEC EN 61000-4-2 [6], ETSI EN 301 489-1 [7], ETSI EN 301 489-7 [8] and ETSI EN 301 489-24 [9].  Category Application Immunity Level Remarks Contact Discharge  to coupling planes  (indirect contact discharge) Enclosure +4 kV / -4 kV  Contact Discharges  to conducted surfaces  (direct contact discharge) Enclosure port Not Applicable Test not applicable to u-blox reference design because it does not provide enclosure surface. The  test  is  applicable  only  to  equipment  providing conductive enclosure surface. Antenna port +4 kV / -4 kV Test  applicable  to  u-blox  reference  design  because  it provides antenna with conductive & insulating surfaces. The  test  is  applicable  only  to  equipment  providing antenna with conductive surface. Air Discharge  at insulating surfaces Enclosure port Not Applicable Test  not  applicable  to  the  u-blox  reference  design because it does not provide an enclosure surface. The  test  is  applicable  only  to  equipment  providing insulating enclosure surface. Antenna port +8 kV / -8 kV Test  applicable  to  u-blox  reference  design  because  it provides antenna with conductive & insulating surfaces. The  test  is  applicable  only  to  equipment  providing antenna with insulating surface. Table 21: Enclosure ESD immunity level of u-blox TOBY-L1 series modules reference designs  2.11.3 ESD application circuits The  application  circuits  described  in  this  section  are  recommended  and  should  be  implemented  in  the  device integrating  TOBY-L1  series  modules,  according  to  the  application  board  classification  (see  ETSI EN 301 489-1 [7]), to satisfy the requirements for ESD immunity test summarized in Table 20.  Antenna interface  The ANT pin of TOBY-L1 series modules provides ESD immunity up to ±4 kV for direct Contact Discharge and up to ±8 kV for Air Discharge: no further precaution to ESD immunity test is needed, as implemented in the EMC / ESD approved reference design of TOBY-L1 series modules. The antenna interface application circuit implemented in the EMC / ESD approved reference designs of TOBY-L1 series modules is described in Figure 23   RESET_N pin The  following  precautions  are  suggested  for the  RESET_N  line  of  TOBY-L1  series  modules,  depending  on the application board handling, to satisfy ESD immunity test requirements:  It is recommended to keep the connection line to RESET_N as short as possible
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 64 of 85 Maximum ESD  sensitivity  rating of  the  RESET_N pin  is  1 kV (Human  Body Model according to  JESD22-A114). Higher protection level could be required if the  RESET_N pin is externally accessible on the application board. The following precautions are suggested to achieve higher protection level:  A  general  purpose  ESD  protection  device  (e.g.  EPCOS  CA05P4S14THSG  varistor  array  or  EPCOS CT0402S14AHSG varistor) should be mounted on the RESET_N line, close to accessible point The RESET_N application circuit implemented in the EMC / ESD approved reference designs of TOBY-L1 series modules is described in Figure 19 and Table 15 (section 2.2.2).  SIM interface The following precautions are suggested for  TOBY-L1 series modules SIM interface (VSIM, SIM_RST, SIM_IO, SIM_CLK pins), depending on the application board handling, to satisfy ESD immunity test requirements:  A  47  pF  bypass  capacitor  (e.g.  Murata  GRM1555C1H470J)  must  be  mounted  on  the  lines  connected  to VSIM,  SIM_RST,  SIM_IO  and  SIM_CLK  pins  to  assure  SIM  interface  functionality  when  an  electrostatic discharge is applied to the application board enclosure  It is suggested to use as short as possible connection lines at SIM pins Maximum ESD sensitivity rating of SIM interface pins is 1 kV (Human Body Model according to JESD22-A114). Higher protection level could be required if SIM interface pins are externally accessible on the application board. The following precautions are suggested to achieve higher protection level:  A low capacitance (i.e. less than 10 pF) ESD protection device (e.g. Tyco Electronics PESD0402-140) should be mounted on each SIM interface line, close to accessible points (i.e. close to the SIM card holder) The  SIM  interface  application  circuit  implemented  in  the  EMC  /  ESD  approved  reference  designs  of  TOBY-L1 series modules is described in Error! Reference source not found. and Error! Reference source not found. (section 2.4).  Other pins and interfaces All  the  module  pins  that  are  externally accessible on  the  device  integrating  TOBY-L1  series module  should  be included in the ESD immunity test since they are considered to be a port as defined in  ETSI EN 301 489-1 [7]. Depending on  applicability,  to  satisfy ESD  immunity  test requirements according  to  ESD category  level, all the module pins that are externally accessible should be protected up to ±4 kV for direct Contact Discharge and up to ±8 kV for Air Discharge applied to the enclosure surface. The maximum ESD sensitivity rating of all the other pins of the module is 1 kV (Human Body Model according to JESD22-A114).  Higher  protection  level  could  be  required  if  the  relative  pin  is  externally  accessible  on  the application board. The following precautions are suggested to achieve higher protection level:  A general purpose ESD protection device (e.g. EPCOS CA05P4S14THSG or EPCOS CT0402S14AHSG varistor) should be mounted on the relative line, close to accessible point
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 65 of 85 2.12 Schematic for TOBY-L1 series module integration Figure 30 is an example  of  a schematic diagram where  a  TOBY-L100 module  is integrated into an application board,  using  all  the  available  interfaces  and  functions  of  the  module.Please leave width at 16.9cm (17cm = .docx page width) to preserve 1:1 scaling3V8GND330µF 10nF100nF 56pFTOBY-L10071 VCC72 VCC70 VCC+100µF3V_BCKPGND GNDGNDRTC back-upUSB21 GPIO123 RESET_NApplication ProcessorOpen Drain Output20 PWR_ON100kΩOpen Drain OutputD-D+29 D-28 D+GPIO3GPIO42425GPIO22215pF60 GPIO561 GPIO647pFSIM Card VCC IOCLKRST GND47pF 47pF 100nF59VSIM57SIM_IO56SIM_CLK58SIM_RST47pF5V_INTESD ESD ESD ESD81ANT182ANT2External AntennasTPTP Figure 30: Example of schematic diagram to integrate TOBY-L100 module in an application board, using all the interfaces
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 66 of 85
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 67 of 85 2.13 Design-in checklist This section provides a design-in checklist. 2.13.1 Schematic checklist The following are the most important points for a simple schematic check:  DC supply must provide a nominal voltage at VCC pin above the minimum operating range limit.  DC supply must be capable of providing 1.0 A current pulses, providing a voltage at VCC pin above the minimum operating range limit and with a maximum 400 mV voltage drop from the nominal value.  VCC  supply  should  be  clean,  with  very  low  ripple/noise:  provide  the  suggested  bypass  capacitors,  in particular if the application device integrates an internal antenna.  Do not leave PWR_ON floating: fix properly the level, e.g. adding a proper pull-up resistor to V_BCKP.  Do not apply loads which might exceed the limit for maximum available current from V_INT supply.  Check that voltage level of any connected pin does not exceed the relative operating range.  Capacitance and series resistance must be limited on each SIM signal to match the SIM specifications.  Insert the suggested capacitors on each SIM signal and low capacitance ESD protections if accessible.  Provide  accessible  testpoints  directly  connected  to  the  following  pins:  V_INT  pin,  PWR_ON  and/or RESET_N pins, to allow the module firmware upgrade using the u-blox EasyFlash tool and to allow the trace log capture (debug purpose).  Provide proper precautions for ESD immunity as required on the application board.  All unused pins can be left unconnected except the PWR_ON pin (its level must be properly fixed, e.g. adding a 100 k pull-up to V_BCKP).
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Design-in     Page 68 of 85 2.13.2 Layout checklist The following are the most important points for a simple layout check:  Check  50   nominal  characteristic impedance  of  the  RF transmission  line  connected  to the  ANT  pad (antenna RF input/output interface).  Ensure no coupling occurs between the RF interface and noisy or sensitive signals (primarily analog audio input/output signals, SIM signals, high-speed digital lines).  VCC line should be wide and short.  Route VCC supply line away from sensitive analog signals.  Ensure proper grounding.  Optimize placement for minimum length of RF line and closer path from DC source for VCC.  Keep routing short and minimize parasitic capacitance on the SIM lines to preserve signal integrity.  2.13.3 Antenna checklist  Antenna termination should provide 50  characteristic impedance with V.S.W.R at least less than 3:1 (recommended 2:1) on operating bands in deployment geographical area.  Follow the recommendations of the antenna producer for correct antenna installation and deployment (PCB layout and matching circuitry).  Follow the additional guidelines for products marked with the FCC logo (United States only) reported in chapter 2.3.1.2 and 4.2.2  Follow  the  guidelinesError!  Reference  source  not  found.  to  get  proper  antenna  detection functionality, if required.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Handling and soldering     Page 69 of 85 3 Handling and soldering   No natural rubbers, no hygroscopic materials or materials containing asbestos are employed.  3.1 Packaging, shipping, storage and moisture preconditioning For  information  pertaining  to  reels  and  tapes,  Moisture  Sensitivity  levels  (MSD),  shipment  and  storage information, as well as drying for preconditioning see the TOBY-L1 series Data Sheet [1] and the u-blox Package Information Guide Error! Reference source not found.. The TOBY-L1 series modules are Electro-Static Discharge (ESD) sensitive devices.  Ensure ESD precautions are implemented during handling of the module.  3.2 Soldering 3.2.1 Soldering paste Use of "No Clean" soldering paste is strongly recommended, as it does not require cleaning after the soldering process has taken place. The paste listed in the example below meets these criteria. Soldering Paste:    OM338 SAC405 / Nr.143714 (Cookson Electronics) Alloy specification:  95.5% Sn / 3.9% Ag / 0.6% Cu (95.5% Tin / 3.9% Silver / 0.6% Copper)       95.5% Sn / 4.0% Ag / 0.5% Cu (95.5% Tin / 4.0% Silver / 0.5% Copper) Melting Temperature:   217 °C Stencil Thickness:  150 µm for base boards The final choice of the soldering paste depends on the approved manufacturing procedures. The paste-mask geometry for applying soldering paste should meet the recommendations in section 2.9  The  quality  of  the  solder  joints  on  the  connectors  (’half  vias’)  should  meet  the  appropriate  IPC specification.  3.2.2 Reflow soldering A  convection  type-soldering  oven  is  strongly  recommended  over  the  infrared  type  radiation  oven. Convection  heated  ovens  allow  precise  control  of  the  temperature  and  all  parts  will  be  heated  up  evenly, regardless of material properties, thickness of components and surface color. Consider  the  "IPC-7530  Guidelines  for  temperature  profiling  for  mass  soldering  (reflow  and  wave)  processes, published 2001". Reflow profiles are to be selected according to the following recommendations.  Failure to observe these recommendations can result in severe damage to the device!
TOBY-L1 series - System Integration Manual UBX-13001482 Objective Information  Handling and soldering     Page 70 of 85 Preheat phase Initial heating of component leads and balls. Residual humidity will be dried out.  Note that this preheat phase will not replace prior baking procedures.  Temperature rise rate: max 3 °C/s  If the temperature rise is too rapid in the preheat phase it may cause excessive slumping.  Time: 60 – 120 s  If  the  preheat  is  insufficient,  rather  large  solder  balls  tend  to  be generated.  Conversely, if  performed  excessively,  fine  balls  and  large balls will be generated in clusters.  End Temperature: 150 - 200 °C  If  the  temperature  is  too  low,  non-melting  tends  to  be  caused  in areas containing large heat capacity. Heating/ reflow phase The  temperature  rises  above  the  liquidus  temperature  of  217  °C.  Avoid  a  sudden  rise  in  temperature  as  the slump of the paste could become worse.  Limit time above 217 °C liquidus temperature: 40 - 60 s  Peak reflow temperature: 245 °C Cooling phase A  controlled  cooling  avoids  negative  metallurgical  effects  (solder  becomes  more  brittle)  of  the  solder  and possible mechanical tensions in the products. Controlled cooling helps to achieve bright solder fillets with a good shape and low contact angle.  Temperature fall rate: max 4 °C/s   To avoid falling off, modules should be placed on the topside of the motherboard during soldering.  The  soldering  temperature  profile  chosen  at  the  factory  depends  on  additional  external  factors  like  choice  of soldering paste, size, thickness and properties of the base board, etc.   Exceeding  the  maximum  soldering  temperature  and  the  maximum  liquidus  time  limit  in  the recommended soldering profile may permanently damage the module. Preheat Heating Cooling[°C] Peak Temp. 245°C [°C]250 250Liquidus Temperature217 217200 20040 - 60 sEnd Temp.max 4°C/s150 - 200°C150 150max 3°C/s60 - 120 s100 Typical Leadfree 100Soldering Profile50 50Elapsed time [s] Figure 31: Recommended soldering profile  TOBY-L1 series modules must not be soldered with a damp heat process.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Handling and soldering     Page 71 of 85 3.2.3 Optical inspection After soldering the TOBY-L1 series modules, inspect the modules optically to verify that the module is properly aligned and centered. 3.2.4 Cleaning Cleaning  the  soldered  modules  is  not  recommended.  Residues  underneath  the  modules  cannot  be  easily removed with a washing process.  Cleaning with water will lead to capillary effects where water is absorbed in the gap between the baseboard and the module. The combination of residues of soldering flux and encapsulated water leads to short circuits or resistor-like interconnections between neighboring pads. Water will also damage the sticker and the ink-jet printed text.  Cleaning with alcohol  or  other organic  solvents can result  in  soldering flux residues flooding into the two housings, areas that are not accessible for post-wash inspections. The solvent will also damage the sticker and the ink-jet printed text.  Ultrasonic cleaning will permanently damage the module, in particular the quartz oscillators. For best results use a "no clean" soldering paste and eliminate the cleaning step after the soldering. 3.2.5 Repeated reflow soldering Only a single reflow soldering process is encouraged for boards with a TOBY-L1 series module populated on it. The reason for this is the risk of the module falling off due to high weight in relation to the adhesive properties of the solder. 3.2.6 Wave soldering Boards with combined through-hole technology (THT) components and surface-mount technology (SMT) devices require wave soldering to solder the THT components.  Only a single wave soldering process is encouraged for boards populated with TOBY-L1 series modules. 3.2.7 Hand soldering Hand soldering is not recommended. 3.2.8 Rework Rework is not recommended.  Never  attempt  a  rework  on  the  module  itself,  e.g.  replacing  individual  components.  Such  actions immediately terminate the warranty. 3.2.9 Conformal coating Certain applications employ a conformal coating of the PCB using HumiSeal® or other related coating products. These materials affect the HF properties of the TOBY-L1 series modules and it is important to prevent them from flowing into the module.  The RF shields do not provide 100% protection for the module from coating liquids with low viscosity, therefore care is required in applying the coating.  Conformal Coating of the module will void the warranty.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Handling and soldering     Page 72 of 85 3.2.10 Casting If casting is required, use viscose or another type of silicon pottant. The OEM is strongly advised to qualify such processes in combination with the TOBY-L1 series modules before implementing this in the production.  Casting will void the warranty. 3.2.11 Grounding metal covers Attempts to improve grounding by soldering ground cables, wick or other forms of metal strips directly onto the EMI  covers  is  done  at  the  customer's  own  risk.  The  numerous  ground  pins  should  be  sufficient  to  provide optimum immunity to interferences and noise.  u-blox gives no warranty for damages to the TOBY-L1 series modules caused by soldering metal cables or any other forms of metal strips directly onto the EMI covers. 3.2.12 Use of ultrasonic processes TOBY-L1  series  modules  contain  components  which  are  sensitive  to  Ultrasonic  Waves.  Use  of  any  Ultrasonic Processes (cleaning, welding etc.) may cause damage to the module.  u-blox  gives  no  warranty  against  damages  to  the  TOBY-L1  series  modules  caused  by  any  Ultrasonic Processes.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Approvals     Page 73 of 85 4 Approvals   For  the  complete  list  of  all  the  certification  schemes  approvals  of  TOBY-L1  series  modules  and  the corresponding declarations of conformity, refer to the u-blox web-site (http://www.u-blox.com).  4.1 Product certification approval overview Product certification approval is the process of certifying that a product has passed all tests and criteria required by specifications, typically called “certification schemes” that can be divided into three distinct categories:  Regulatory certification o Country specific approval required by local government in most regions and countries, as:  CE (Conformité Européenne) marking for European Union  FCC (Federal Communications Commission) approval for United States  Industry certification o Telecom industry specific approval verifying the interoperability between devices and networks:  GCF  (Global  Certification  Forum),  partnership  between  European  device  manufacturers  and network operators to ensure and verify global interoperability between devices and networks  PTCRB  (PCS  Type  Certification  Review  Board),  created  by  United  States  network  operators  to ensure and verify interoperability between devices and North America networks  Operator certification o Operator specific approval required by some mobile network operator, as:  AT&T network operator in United States  Even  if  TOBY-L1  modules  are  approved  under  all  major  certification  schemes,  the  application  device  that integrates  TOBY-L1  modules  must  be  approved  under  all  the  certification  schemes  required  by  the  specific application device to be deployed in the market. The required certification scheme approvals and relative testing specifications differ depending on the country or the region where the device that integrates  TOBY-L1 series modules must be deployed, on the relative vertical market of the device, on type, features and functionalities of the whole application device, and on the network operators where the device must operate.   The certification of the application device that integrates a  TOBY-L1  module and the compliance of the application  device  with  all  the  applicable  certification  schemes,  directives  and  standards  are  the  sole responsibility of the application device manufacturer.  TOBY-L1  modules  are  certified  according  to  all capabilities  and options  stated  in  the  Protocol  Implementation Conformance  Statement  document  (PICS)  of  the  module.  The  PICS,  according  to  3GPP  TS  51.010-2  [5],  is  a statement of the implemented and supported capabilities and options of a device.   The PICS  document of the  application device integrating a  TOBY-L1 module must  be updated from the module  PICS  statement  if  any  feature  stated  as  supported  by  the  module  in  its  PICS  document  is  not implemented or disabled in the application device, as for the following cases: o if the automatic network attach is disabled by AT+COPS command
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Approvals     Page 74 of 85 4.2 Federal Communications Commission and Industry Canada notice  Federal Communications Commission (FCC) ID:  R5Q-TOBYL100   Industry Canada (IC) Certification Number:  8595A-TOBYL100 4.2.1 Safety Warnings review the structure  Equipment for building-in. The requirements for fire enclosure must be evaluated in the end product  The  clearance  and  creepage  current  distances  required  by  the  end  product  must  be  withheld  when  the module is installed  The cooling of the end product shall not negatively be influenced by the installation of the module  Excessive sound pressure from earphones and headphones can cause hearing loss  No natural rubbers, no hygroscopic materials nor materials containing asbestos are employed 4.2.2 Declaration of Conformity – United States only This device complies with Part 27 of the FCC rules. Operation is subject to the following two conditions:  this device may not cause harmful interference  this device must accept any interference received, including interference that may cause undesired operation  Radiofrequency  radiation  exposure  Information:  this  equipment  complies  with  FCC  radiation exposure limits prescribed for an uncontrolled environment for fixed and mobile use conditions. This equipment  should  be installed  and operated  with  a  minimum distance of 20 cm  between the  radiator  and  the  body  of  the  user  or  nearby  persons.  This  transmitter  must  not  be  co-located or operating in conjunction with any other antenna or transmitter except as authorized in the certification of the product.  The  gain  of  the  system  antenna(s)  used  for  the  TOBY-L1  series  modules  (i.e.  the  combined transmission line, connector, cable losses and radiating element gain) must not exceed 10.7 dBi (for  LTE  band  13)  and    6.57   dBi  (for  LTE  band  4)  for  mobile  and  fixed  or  mobile  operating configurations. 4.2.3 Modifications The  FCC requires  the  user  to  be  notified  that  any  changes  or  modifications  made  to  this  device  that  are  not expressly approved by u-blox could void the user's authority to operate the equipment.  Manufacturers  of  mobile  or  fixed  devices  incorporating  the  TOBY-L1  series  modules  are authorized  to  use  the  FCC  Grants  and  Industry  Canada  Certificates  of  the  TOBY-L1  series modules for their own final products according to the conditions referenced in the certificates.  The FCC Label shall in the above case be visible from the outside, or the host device shall bear a second label stating: "Contains FCC ID: R5Q-TOBYL100" resp.  The IC Label shall in the above case be visible from the outside, or the host device shall bear a second label stating: "Contains IC: 8595A-TOBYL100" resp.  Canada, Industry Canada (IC) Notices This Class B digital apparatus complies with Canadian ICES-003 and RSS-210. Operation is subject to the following two conditions:
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Approvals     Page 75 of 85 o this device may not cause interference o this device must accept any interference, including interference that may cause undesired operation of the device Radio Frequency (RF) Exposure Information The radiated output power of  the u-blox Wireless Module is below the Industry Canada (IC) radio frequency exposure limits. The u-blox Wireless Module should be used in such a manner such that the potential for human contact during normal operation is minimized. This  device  has  been  evaluated  and  shown  compliant  with  the  IC  RF  Exposure  limits  under mobile exposure conditions (antennas are greater than 20cm from a person's body). This device has been certified for use in Canada. Status of the listing in the Industry Canada’s REL  (Radio  Equipment  List)  can  be  found  at  the  following  web  address: http://www.ic.gc.ca/app/sitt/reltel/srch/nwRdSrch.do?lang=eng Additional  Canadian  information  on  RF  exposure  also  can  be  found  at  the  following  web address: http://www.ic.gc.ca/eic/site/smt-gst.nsf/eng/sf08792.html  IMPORTANT: Manufacturers of portable applications incorporating the TOBY-L1 series modules are required to have their final product certified and apply for their own FCC Grant and Industry Canada  Certificate  related  to  the specific  portable  device.  This  is  mandatory  to  meet  the  SAR requirements for portable devices. Changes  or  modifications  not  expressly  approved  by  the  party  responsible  for  compliance could void the user's authority to operate the equipment.  Canada, avis d'Industrie Canada (IC) Cet appareil numérique de classe B est conforme aux normes canadiennes ICES-003 et RSS-139. Son fonctionnement est soumis aux deux conditions suivantes: o cet appareil ne doit pas causer d'interférence o cet  appareil  doit  accepter  toute  interférence,  notamment  les  interférences  qui  peuvent affecter son fonctionnement Informations concernant l'exposition aux fréquences radio (RF) La puissance de sortie émise par l’appareil de sans fil u-blox Wireless Module est inférieure à la limite d'exposition aux fréquences radio d'Industrie Canada (IC). Utilisez l’appareil de sans fil u-blox Wireless Module de façon à minimiser les contacts humains lors du fonctionnement normal. Ce périphérique  a  été évalué et démontré conforme  aux  limites d'exposition  aux  fréquences radio (RF) d'IC lorsqu'il est installé dans des produits hôtes particuliers qui fonctionnent dans des  conditions  d'exposition  à  des  appareils  mobiles  (les  antennes  se  situent  à  plus  de  20 centimètres du corps d'une personne). Ce  périphérique  est  homologué  pour  l'utilisation  au  Canada.  Pour  consulter  l'entrée correspondant  à  l’appareil  dans  la  liste  d'équipement  radio  (REL  -  Radio  Equipment  List) d'Industrie Canada rendez-vous sur:  http://www.ic.gc.ca/app/sitt/reltel/srch/nwRdSrch.do?lang=fra Pour des informations supplémentaires concernant l'exposition aux RF au Canada rendez-vous sur: http://www.ic.gc.ca/eic/site/smt-gst.nsf/eng/sf08792.html  IMPORTANT:  les  fabricants  d'applications  portables  contenant  les  modules  TOBY-L1  series doivent  faire  certifier  leur  produit  final  et  déposer  directement  leur  candidature  pour  une certification FCC ainsi que pour un certificat Industrie Canada délivré par l'organisme chargé de ce  type  d'appareil  portable.  Ceci  est  obligatoire  afin  d'être  en  accord  avec  les  exigences  SAR pour les appareils portables. Tout changement ou modification non expressément approuvé par la partie responsable de la certification peut annuler le droit d'utiliser l'équipement.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Approvals     Page 76 of 85 4.3 R&TTED and European Conformance CE mark  This device has been evaluated against the essential requirements of the 1999/5/EC Directive. In order to satisfy the essential requirements of 1999/5/EC Directive, the module is compliant with the following standards:  Radio Frequency spectrum use (R&TTE art. 3.2): o EN 301 511 V9.0.2  Electromagnetic Compatibility (R&TTE art. 3.1b): o EN 301 489-1 V1.9.2 o EN 301 489-7 V1.4.1  Health and Safety (R&TTE art. 3.1a) o EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2011 + AC:2011 o EN 62311:2008 The conformity assessment procedure referred to in Article 10 and detailed in Annex IV of Directive 1999/5/EC has been followed with the involvement of the following Notified Body No: 1909 Thus, the following marking is included in the product:  There is no restriction for the commercialisation of this device in all the countries of the European Union.   1909
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Product Testing     Page 77 of 85 5 Product Testing 5.1 u-blox in-series production test u-blox focuses on high quality for its products. All units produced are fully tested. Defective units are analyzed in detail to improve the production quality. This is achieved with automatic test equipment, which delivers a detailed test report for each unit. The following measurements are done:  Digital self-test (firmware download, Flash firmware verification, IMEI programming)  Measurement of voltages and currents  Adjustment of ADC measurement interfaces  Functional tests (USB  interface communication, SIM card communication)  Digital tests (GPIOs)  Measurement and calibration of RF characteristics in all supported bands (Receiver S/N verification, frequency tuning of reference clock, calibration of transmitter and receiver power levels)  Verification  of  RF  characteristics  after  calibration  (modulation  accuracy,  power  levels  and  spectrum performance are checked to be within tolerances when calibration parameters are applied)   Figure 32: Automatic test equipment for module tests  5.2 Test parameters for OEM manufacturer Because of the testing done by u-blox (with 100% coverage), an OEM manufacturer does not need to repeat firmware tests or measurements of the module RF performance or tests over analog and digital interfaces in their production test. An OEM manufacturer should focus on:  Module assembly on the device; it should be verified that: o Soldering and handling process did not damaged the module components o All module pins are well soldered on device board o There are no short circuits between pins
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Product Testing     Page 78 of 85  Component assembly on the device; it should be verified that: o Communication with host controller can be established o The interfaces between module and device are working o Overall RF performance test of the device including antenna  Dedicated  tests  can  be  implemented  to  check  the  device.  For  example,  the  measurement  of  module  current consumption when set in a specified status can detect a short circuit if compared with a “Golden Device” result. Module AT commands are used to perform functional tests (communication with host controller, check SIM card interface, check communication between module and GPIOs, etc.) and to perform RF performance tests.  5.2.1 “Go/No go” tests for integrated devices A ‘Go/No go’ test is to compare the signal quality with a “Golden Device” in a position with excellent network coverage  and  after  having  established  a  data  connection  (refer  to  TOBY-L1xx  AT  Commands  Manual [2], AT+CSQ command: <rssi>, <ber> parameters).   These kinds of test may be useful as a ‘go/no go’ test but not for RF performance measurements.  This test is suitable to check the communication with host controller and SIM card, the audio and power supply functionality and verify if components at antenna interface are well soldered.  5.2.2 Functional tests providing RF operation Overall RF performance test of the device including antenna can be performed with basic instruments such as a spectrum analyzer (or an RF power meter) and a signal generator using AT+UTEST command over AT interface. The  AT+UTEST  command  gives  a  simple  interface  to  set  the  module  to  Rx  and  Tx  test  modes  ignoring  LTE signaling protocol. The command can set the module:  In transmitting mode in a specified channel and power level in all supported modulation schemes (single slot GMSK) and bands  In receiving mode in a specified channel to returns the measured power level in all supported bands    Refer to the TOBY-L1xx AT Commands Manual [2], for AT+UTEST command syntax description.  Refer  to  the  End  user  test  Application  Note Error!  Reference  source  not  found.,  for  AT+UTEST command user guide, limitations and examples of use.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Product Testing     Page 79 of 85 Application BoardTOBY-L1 seriesANTApplication Processor AT   CommandsWireless AntennaSpectrum  AnalyzerINWideband AntennaTXApplication BoardTOBY-L1 seriesANTApplication Processor AT   CommandsWireless AntennaSignalGeneretorOUTWideband AntennaRX Figure 33: Setup with spectrum analyzer and signal generator for radiated measurement   This feature allows the measurement of the transmitter and receiver power levels to check component assembly related  to  the  module  antenna  interface  and  to  check  other  device  interfaces  from  which  depends  the  RF performance.   To  avoid  module  damage  during  transmitter  test,  a  proper  antenna  according  to  module specifications or a 50  termination must be connected to ANT pin.  To  avoid  module  damage  during  receiver  test the  maximum  power  level  received  at  ANT  pin must meet module specifications.   The AT+UTEST command sets the module to emit RF power ignoring LTE signalling protocol. This emission can  generate  interference  that  can  be  prohibited  by  law  in  some  countries.  The  use  of  this  feature  is intended for testing purpose in controlled environments by  qualified user and must not be used during the normal module operation. Follow instructions suggested in u-blox documentation. u-blox assumes no responsibilities for the inappropriate use of this feature.
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Appendix      Page 80 of 85 Appendix
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Appendix      Page 81 of 85 A Glossary  3GPP 3rd Generation Partnership Project ADC Analog to Digital Converter AP Application Processor AT AT Command Interpreter Software Subsystem, or attention CS Coding Scheme CSD Circuit Switched Data CTS Clear To Send DC Direct Current  DCD Data Carrier Detect DCE Data Communication Equipment DCS Digital Cellular System DDC Display Data Channel interface DL Down-link (Reception) DRX Discontinuous Reception DSP Digital Signal Processing DSR Data Set Ready DTE Data Terminal Equipment DTM Dual Transfer Mode DTR Data Terminal Ready  EMC Electro-magnetic Compatibility EMI Electro-magnetic Interference ESD Electro-static Discharge ESR Equivalent Series Resistance FEM Front End Module FOAT Firmware Over AT commands FTP File Transfer Protocol FTPS FTP Secure FW Firmware QPSK / 16-QAM Gaussian Minimum Shift Keying modulation GND Ground GNSS Global Navigation Satellite System GPIO General Purpose Input Output GPRS General Packet Radio Service GPS Global Positioning System LTE Global System for Mobile Communication HF Hands-free HTTP HyperText Transfer Protocol  HTTPS Hypertext Transfer Protocol over Secure Socket Layer HW Hardware I/Q In phase and Quadrature
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Appendix      Page 82 of 85 I2C Inter-Integrated Circuit interface I2S Inter IC Sound interface IP Internet Protocol LCC Leadless Chip Carrier LDO Low-Dropout LGA Land Grid Array LNA Low Noise Amplifier M2M Machine-to-Machine MCS Modulation Coding Scheme  N/A Not Applicable N.A. Not Available PA Power Amplifier PCM Pulse Code Modulation PCN / IN Product Change Notification / Information Note PCS Personal Communications Service PFM Pulse Frequency Modulation PMU Power Management Unit PSRAM Pseudo-Static RAM PWM Pulse Width Modulation RF Radio Frequency RI Ring Indicator RTC Real Time Clock RTS Request To Send SAW Surface Acoustic Wave SIM Subscriber Identification Module SMS Short Message Service SMTP Simple Mail Transfer Protocol SPI Serial Peripheral Interface SRF Self Resonant Frequency TBD To Be Defined TCP Transmission Control Protocol FDMA Frequency Division Multiple Access  TP Test-Point UART Universal Asynchronous Receiver-Transmitter UDP User Datagram Protocol  UICC Universal Integrated Circuit Card UL Up-link (Transmission) UMTS Universal Mobile Telecommunications System USB Universal Serial Bus UTRA UMTS Terrestrial Radio Access  VCO Voltage Controlled Oscillator VSWR Voltage Standing Wave Ratio
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Related documents      Page 83 of 85 Related documents  [1] u-blox TOBY-L1 series Data Sheet, Docu No UBX-13000868 [2] u-blox TOBY-L1 series AT Commands Manual, Docu No UBX-13002211 [3] 3GPP TS 27.007 – AT command set for User Equipment (UE) (Release 1999) [4] Universal Serial Bus Revision 2.0 specification, http://www.usb.org/developers/docs/ [5] 3GPP TS 51.010-2 – Technical Specification Group GSM/EDGE Radio Access Network; Mobile Station (MS) conformance specification; Part 2: Protocol Implementation Conformance Statement (PICS)  [6] CENELEC  EN  61000-4-2  (2001):  "Electromagnetic  compatibility  (EMC)  –  Part  4-2:  Testing  and measurement techniques – Electrostatic discharge immunity test". [7] ETSI  EN  301  489-1  V1.8.1:  “Electromagnetic  compatibility  and  Radio  spectrum  Matters  (ERM); ElectroMagnetic  Compatibility  (EMC)  standard  for  radio  equipment  and  services;  Part  1:  Common technical requirements” [8] ETSI  EN  301  489-7  V1.3.1  “Electromagnetic  compatibility  and  Radio  spectrum  Matters  (ERM); ElectroMagnetic  Compatibility  (EMC)  standard  for  radio  equipment  and  services;  Part  7:  Specific conditions  for  mobile  and  portable  radio  and  ancillary  equipment  of  digital  cellular  radio telecommunications systems“ [9] ETSI  EN  301  489-24  V1.4.1  "Electromagnetic  compatibility  and  Radio  spectrum  Matters  (ERM); ElectroMagnetic  Compatibility  (EMC)  standard  for  radio  equipment  and  services;  Part  24:  Specific conditions for IMT-2000 CDMA Direct Spread (UTRA) for Mobile and portable (UE) radio and ancillary equipment" [10] Multiplexer Implementation Application Note, Docu No WLS-CS-11002 [11] Firmware Update Application Note, Docu No WLS-CS-11001  Some of the above documents can be downloaded from u-blox web-site (http://www.u-blox.com).
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Revision history      Page 84 of 85 Revision history Revision Date Name Status / Comments - 02 May 2013 rcam Initial Release
TOBY-L1 series - System Integration Manual UBX-13001482  Objective Information  Contact      Page 85 of 85 Contact For complete contact information visit us at www.u-blox.com  u-blox Offices     North, Central and South America u-blox America, Inc. Phone:  +1 703 483 3180 E-mail:  info_us@u-blox.com Regional Office West Coast: Phone:  +1 408 573 3640 E-mail:  info_us@u-blox.com Technical Support: Phone:  +1 703 483 3185 E-mail:  support_us@u-blox.com  Headquarters Europe, Middle East, Africa u-blox AG  Phone:  +41 44 722 74 44 E-mail:  info@u-blox.com Support:  support@u-blox.com  Asia, Australia, Pacific u-blox Singapore Pte. Ltd. Phone:  +65 6734 3811 E-mail:  info_ap@u-blox.com Support:  support_ap@u-blox.com Regional Office China (Beijing): Phone:  +86 10 68 133 545 E-mail:  info_cn@u-blox.com Support:  support_cn@u-blox.com Regional Office China (Shenzhen): Phone:  +86 755 8627 1083 E-mail:  info_cn@u-blox.com Support:  support_cn@u-blox.com Regional Office India: Phone:  +91 959 1302 450 E-mail:  info_in@u-blox.com Support:  support_in@u-blox.com Regional Office Japan: Phone:  +81 3 5775 3850 E-mail:  info_jp@u-blox.com Support:  support_jp@u-blox.com Regional Office Korea: Phone:  +82 2 542 0861 E-mail:  info_kr@u-blox.com  Support:  support_kr@u-blox.com Regional Office Taiwan: Phone:  +886 2 2657 1090 E-mail:  info_tw@u-blox.com  Support:  support_tw@u-blox.com

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