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Contents
MANUAL
TTU-2830 Hardware & Installation Guide
TTU-2830™
Hardware and Installation
Guide
1 Introduction
Welcome to the TTU-2830™Hardware and Installation Guide. This manual is intended to give
you information on the basic setup and installation of the CalAmpTTU-2830™product(s)
including hardware descriptions, environmental specifications, wireless network overviews and
device installation.
1.1 About This Manual
The TTU-2830™is one of the most flexible economy mobile tracking hardware products
available. In order to accurately describe the functionality of these units we have broken
this manual into the following sections:
•
Hardware Overview – Describes the physical characteristics and interfaces of
the TTU-2830™.
•
Installation and Verification – Provides guidance for the installation of the
TTU-2830™in a vehicle and instructions on how to verify the installation is
performing adequately.
1.2 About the Reader
In order to limit the size and scope of this manual, the following assumptions have been
made about the reader.
•
You are familiar with GPS concepts and terminology
•
You have some experience with installing equipment in vehicles
1.3 About the CalAmp Location Messaging Unit-TTU-2830™
The CalAmp Location and Messaging Unit-TTU-2830™(TTU-2830™) is a mobile
device that resides in private, commercial or government vehicles. The TTU-2830™is a
single box enclosure incorporating a processor, a GPS receiver, a wireless data modem,
and a vehicle-rated power supply. The TTU-2830™also supports inputs and outputs to
monitor and react to the vehicular environment and/or driver actions.
2 System Overview
2.1 Overview
The entire purpose behind a fleet management system is to be able to remotely contact a
vehicle, determine its location or status, and do something meaningful with that
information. This could include displaying the vehicle location on a map, performing an
address look-up, providing real-time driving directions, updating the vehicles ETA,
monitoring vehicle and driver status or dispatching the vehicle to its next pick up.
These functions, of course, are completely dependent on the capabilities of the vehicle
management application. The role of the CalAmpTTU-2830™is to deliver the location
information when and where it is needed.
A typical fleet management system based on a CalAmp device includes the following
components:
•
A wireless data network
•
An TTU-2830™
•
Backend mapping and reporting software from Actsoft which typically includes
mapping and fleet reporting functions
2.2 Component Descriptions
2.2.1 Wireless Data Network
The Wireless Data Network provides the information bridge between the Actsoft servers
and the TTU-2830™. Wireless data networks can take a variety of forms, such as cellular
networks, satellite systems or local area networks.
2.2.3 Backend Software
Backend software is provided by Actsoft. Regardless of its purpose, one of its primary
functions is to parse and present data obtained from the TTU-2820. This allows the
application to do any of the following:
•
Display location database on reports received from the TTU-2830™in a variety of
formats
•
Present historic information received from the TTU-2830™, typically in a
report/chart style format
•
Request location updates from one or more TTU-2830s™
3 Hardware Overview
3.1 Location Messaging Unit-TTU-2830™
Anytime the sub assembly is shipped and it is not fully packaged in its final housing it
must be sealed in an ESD safe bag.
Electrical Over-Stress (EOS)
The GPS receiver can be damaged if exposed to an RF level that exceeds its maximum
input rating. Such exposure can happen if a nearby source transmits an RF signal at
sufficiently high level to cause damage.
Storage and Shipping
One potential source of EOS is proximity of one TTU-2830™GPS Antenna to another
TTU-2830™GSM Antenna. Should one of the units be in a transmit mode the potential
exists for the other unit to become damaged. Therefore any TTU-2830™GPS Antenna
should be kept at least four inches apart from any active TTU-2830™GSM Antenna or
any other active high power RF transmitter with power greater than 1 Watt.
3.1.2 Battery Back-up devices
Please properly dispose of the battery in any of the CalAmp products that utilize one, do
not just throw used batteries, replaced batteries, or units containing a back-up battery into
the trash. Consult your local waste management facility for proper disposal instructions.
3.1.3 Environmental Specifications
The TTU-2830™is designed to operate in environments typically encountered by fleet
vehicles, including wide temperature extremes, voltage transients, and potential
interference from other vehicle equipment.
To ensure proper operation in such an environment, the TTU-2830™was subjected to
standard tests defined by the Society of Automotive Engineers (SAE). The specific tests
included temperature, shock, vibration, and EMI/EMC. These tests were performed by
independent labs and documented in a detailed test report. In accordance with Appendix
A of SAE J1113 Part 1, the Unit is considered a “Functional Status Class B, Performance
Region II” system that requires Threat Level 3 Testing.
The following shows the environmental conditions the LMU is designed to operate in and
the relevant SAE tests that were performed. No formal altitude tests were conducted.
Size
4.3" long x 3.2" wide x 1.6" high
110 mm long x 80m wide x 40mm high
Weight
9.6 oz (272 g)
Operating Temperature
-30° C to 70° C
Storage Temperature
-40° C to 85° C
20° C to 50° C (Internal Battery Power)
Humidity
0% to 95% relative humidity, non-condensing
Shock and Vibration
SAE Test: SAE J1455 Compliant
Mil Standard 202G and 810F Compliant
Ground vehicle environment with associated shock and vibration
Electromagnetic Compatibility (EMC/EMI)
SAE Test: SAE J1113 Parts 2, 12, 21 and 41 Compliant
FCC Part 15B Compliant
Industry Canada Compliant
EMC compliant for a ground vehicle environment
Operating Voltage Range
9 – 32VDC
Back-up Battery
5.2Ah mAh (up to 6 months at 1 message per day w/ deep sleep enabled)
4 Hour Charge Time
Power Consumption
Active Standby < 70mA at 12VDC
Radio Active Sleep <<TBD> at 12VDC
Deep Sleep < 2mA at 12VDC
GPS
50 channel WAAS capable GPS Receiver
2.5m CEP (with SA off)
-162 dBm tracking sensitivity
Communications (Comm)
Data Support
SMS, GPRS, CDMA 1xRTT or HSPA packet data
GSM/GPRS Quad-Band
850/900/1800/1900 MHz
GSM/GPRS Output Power
Class 4 (2 Watts) 850/900 bands
Class 1 (1 Watt) 1800/1900 bands
CDMA Dual-Band
800/1900 MHz
CDMA Output Power
800: +24dBm
1900: +24dBm
HSPA/UMTS Dual-Band
900/2100 MHz (bands VIII, I) or
850/1900 MHz (bands V, II)
3GPP release 6
5.6 Mbps upload, 7.2 Mbps download
GSM/GPRS Fallback
850/900/1800/1900 quad-band
GPRS class 12, EDGE MCS1-MCS9
RoHS Compliant
3.2 Primary Connector
The TTU-2830™uses 8 22AWG leads for its power and I/O connections. These leads are
mapped as follows:
Wire Signal
Name Description Color Input or
Output
1 GND Ground Black Ground
2 V
CC
Primary Power Red Input
3 IN-0 Input 0 – Ignition White Input
4 IN-1 Input 1 – Digital Input Blue Input
5 IN-2 Input 2 – Digital Input Orange Input
6 OUT-0 Ouput 0 – Starter Disable
Relay Driver Green Ouput
7 OUT-1 Ouput 1 – Digital Output Brown Ouput
8 OUT-2 Ouput 2 – Digital Output Yellow Ouput
9 SER_OUT Serial Output Green\
Black
Output
10 SER_IN Serial Input Blue\Black
Input
TTU-2830™Power and I/O leads
3.3 GPS Receiver
The TTU-2830™’s GPS receiver has the following specifications:
•
50 channel GPS receiver
•
Accuracy: 2.5 meter CEP (with SA off)
•
-162dBm Tracking Sensitivity
3.4 I/O Descriptions
The TTU-2830™provides the following I/O:
Digital Inputs
•
Input 0: Ignition Sense (Always biased low)
•
Input 1: Generic Digital Input (high or low bias per S-158)
•
Input 2: Generic Digital Input (high or low bias per S-158)
•
Input 3: Not Available
•
Input 4: Not Available
•
Input 5: Motion Sensor (low = no motion, high = motion)
•
Input 6: Power Switch State (low = external power, high = internal battery)
•
Input 7: Battery Voltage Critical Sensor ( low = VBatt ok, high = VBatt low.
3500mV threshold)
•
Input 8: High Temperature Sensor (low = below Temp Threshold, high = above
Temp threshold. Temp Threshold = 300)
Analog to Digital Inputs
•
A/D 0: External Power Supply Monitor
•
A/D 1: Generic External Analog to Digital Input
•
A/D 2: GPS Antenna Monitor
•
A/D 3: uP Temperature
•
A/D 4: uP Voltage
•
A/D 5: Battery Voltage
•
A/D 6: Temperature Sensor
•
A/D 7: Vcc Sys
Outputs:
•
Output 0: Standard Open Collector Relay Output
•
Output 1: Standard Open Collector Relay Output
•
Output 2: Standard Open Collector Relay Output
•
Output 3: Not Available
•
Output 4: Power Supply Switch (cleared = switch to external power, set = switch
to internal power)
•
Output 5: Enable/Disable Battery charging (cleared = enable battery charging, set
= disable battery charging)
3.5Motion Sensor Input
The TTU-2830™supports an internal motion sensor as one of its discreet inputs. In this
case, the TTU detects motion and will determine if the device is moving for at least 30
consecutive seconds. If it is moving the device will track at a 5 minute interval for about
350 messages.
3.5.1 Power State Input
The TTU-2830™can detect if it’s using external power or if it’s using its internal back-up
battering. If the TTU-2830™is using external power, this input will be in the Low state.
If they have switched to the internal battery, then the input will register in the High state.
3.5.2 Battery Voltage Critical Input
The TTU-2830™has a built in low battery threshold of 3500mV, which is tied to a
discreet input. If the battery in the device reaches this limit a Low Battery event will be
sent to Actsoft systems.
3.5.3 Ignition and Inputs
The TTU-2830™provides up to 3external inputs. The external inputs are protected from
typical vehicle transients and can be directly connected to most vehicle level logical
inputs from 4 volts up to the vehicle power input level (typically 12 VDC). Their input
impedance is approximately 10kΩ. One of these inputs is dedicated to sensing the
vehicle’s ignition status to provide for flexible power management. The other two inputs
may be used to sense vehicle inputs such as cooling unit operation, a hidden driver
“Panic” switch, taxi on-duty/off-duty meter status or many others.
The ignition input is pulled to ground through the 10k resistance, where the other inputs
can either be normally High (i.e. pulled to +12v through a 10kΩ resistor) or Low (i.e.
pulled to ground through a 10kΩ resistor). Input 1 is always biased low, while inputs 2-4
are biased high. The diagrams below show how to connect the inputs in both a high and
low-biased configuration:
Sample Input Wiring
3.5.4 Status LEDs
The TTU-2830™is equipped with two Status LEDs, one for GPS and one for COMM
(wireless network status). The LEDs use the following blink patterns to indicate service:
LED #1 (Comm LED - Orange) Definitions
Condition LED 1
Modem Off Off
Comm On - Searching Slow Blinking
Network Available Fast Blinking
Registered but no Inbound Acknowledgement Alternates from Solid to Fast Blink every
1s
Registered and Received Inbound
Acknowledgement Solid
LED #2 (GPS LED - Green) Definitions
Condition LED 2
GPS Off Off
GPS On Slow Blinking
GPS Time Sync
Fast Blinking
GPS Fix Solid
TTU-2830™LED Positions
4 Installing the LMU
The installation of the LMU and its antennas can have a major impact on the LMU’s
performance. It is recommended that installers be familiar with the installation of GPS and
cellular devices and are comfortable in a vehicle environment.
4.1 Preparing for Installation
Be sure you have received all the LMU components you need. This must include:
•
The LMU to be installed
•
A power harness
•
GPS Antenna (for external devices)
•
Comm Antenna (for external devices)
•
Optional Components:
•
Input and output cables
4.2 Plan The Installation
Verify Power, Ground and Ignition. Be sure to check each source (power, ground and
ignition) to ensure that the proper signaling exists. This is typically accomplished with a
multi-meter.
Before drilling any holes or running any wires, decide where each hardware component
will be located (LMU, antennas, peripherals, etc.). Be sure that the cables to the LMU are
not bent or constricted in any way. Also make sure that the LMU is kept free from direct
exposure to the elements (sun, heat, rain, moisture etc...).
Be advised that an installation that violates the environmental specifications of the
LMU will void the warranty.
The best way to ensure a trouble-free installation is to consider your options and make
some decisions before you start. Take a look at the vehicle and determine how to best
install the LMU for the following purposes:
•
Accurate data gathering and simulation of how customers actually use your
solution
•
Ongoing monitoring and maintenance of LMU equipment
•
Accidental or intentional alteration of the equipment or cable connections
The following sections cover some of the issues to consider when planning your LMU
installation.
4.2.1 Size and Placement of LMU Unit
The dimensions of the LMU should be taken into account, particularly when installing in
a vehicle:
Whether you intend to place the LMU under a seat or into a cavity behind the vehicle’s
interior molded trim, be sure the LMU will fit before drilling any holes or running cable
•
Be certain that the cables running to the LMU will not be bent or constricted.
Damage to the cables may impede the LMU’s performance.
•
Be certain that the installation point will not violate any of the LMU’s
environmental specification (temperature, moisture, etc…) as improper
installation of the LMU may void the warranty.
Typical installations will place the LMU under the vehicle dash board, or in the trunk.
Make sure you can get access to the unit afterwards as under some circumstances it may
be necessary to add additional wiring or connections to the LMU.
4.2.2 Placement of Antennas
Placement of Combination and Internal Antennas
When dealing with combination antennas, it is more important to considered GPS
performance over Comm performance. GPS signal strengths are much lower than those
typically seen by cellular networks supported by the LMU. In order to maximize the
performance the LMU should have a clear view of the sky as possible. When installing
the GPS antenna in a vehicle, make sure that there are as few obstructions as possible
close to the LMU that might block the view 360° to the horizon. As with stand-alone
GPS antennas, nothing should not block the combination antenna beyond 5° above the
horizon with the best location being near the center of the roof. For more covert installs,
directly under the front or rear-windshields are also acceptable.
Examples of Good (Green), OK(Yellow) and Poor(Red) combo antenna placements
Examples OK(Yellow) and Poor(Red) internal antenna placements
4.2.3 Protection from Heat
It is best not to place the LMU unit in an unusually warm location such as directly near
heater vents, near hot engine components or in direct sunlight. The maximum
temperature that can be tolerated by the LMU is described in the LMU Environmental
Specifications section.
4.2.4 Visibility of Diagnostic LEDs
Status LED lights on the front of the LMU unit can provide valuable information about
the operation of the LMU. When feasible, attempt to install the LMU in such a way that
these lights can be seen with reasonable ease.
You may find it useful to be able to view the LEDs periodically to make sure that the
LMU is operating properly. If at any time you should encounter a problem with the
LMU, you may need to read the LEDs in order to troubleshoot the problem. If you cannot
fix the LMU yourself, you will need to provide the LED information to CalAmp
customer support.
For information about how to interpret the LEDs, see the Status LED Behavior section.
4.2.5 Moisture and Weather Protection
The LMU unit must be located where it will not be exposed to moisture or water. In a
typical installation inside a vehicle this is not commonly thought to be a concern;
however, it might be best to avoid locating the LMU below a car’s cup holders, or where
rain might easily splash into the compartment when a door is opened.
4.2.6 Preventing Accidental or Unauthorized Modification
If you anticipate that fleet drivers or others might interfere with the LMUs once they are
installed, take steps to be sure that it is not easy to disconnect the antenna wiring, remove
the LMU from its power source, etc.
Two common methods are the use of Tamper Proof Sealant or creation of PEG Script to
detect power loss or GPS antenna disconnections.
5.Installing the LMU in a Vehicle
This section provides instructions for installing an LMU in a vehicle.
Be sure to consider the design decisions described in the previous sections. When you are
ready to begin installing the LMU, follow these steps:
5.1 Place the LMU unit in the vehicle.
Typically, the LMU should be placed under the passenger seat or dashboard of the
vehicle. LMUs with internal antennas should be placed to maximize their GPS
performance. A typical location include under the dash close to the front wind-shield.
Attach the LMU to the solid body of the vehicle, not to plastic panels. The LMU can be
placed out of sight by removing interior trim and molding to expose available space, then
replacing the trim once the LMU is in place.
5.2 Connect power, ignition, and ground.
The power input (red wire) must be connected to a constant (un-switched) +12 VDC or
+24 VDC supply; preferably, connected directly to the vehicle battery terminal or as
close to it as possible. This connection point should be fuse protected to not more than 5
Amps.
The ignition input (white wire) must be connected to the vehicle ignition or another
appropriate key operated line, such as ACCESSORY, ensuring that power to the ignition
wire is available only when the vehicle ignition is on.
The ground line (black wire) must be connected to chassis ground.
Failure to connect these lines in the manner described may result in discharge of the
vehicle battery.
For best results, it is strongly recommended that the LMU connection be on its own
circuit. Connect the power input directly to the vehicle battery if possible and protect the
circuit with an inline fuse. If you must connect through the fuse box, use standard
commercial wiring practices to create a permanent installation rather than using press-in
fuse clips or other temporary measures.
DO NOT connect the power cable to the LMU at this time.
5.3 Installation Verification
In many cases it is desirable to verify that an installed TTU-2830™is working properly.
That is, installers should verify that the GPS and communications functions of the TTU-
2830™are working properly before departing the installation site. In more robust cases,
some key configuration settings such as the Inbound Address and URL should also be
verified.
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or Related Material(s) by CalAmp. Each defective item, along with proof of license
purchase and date, must be sent in a traceable manner to: CalAmpDataCom Inc., 1401
North Rice Ave. Oxnard, CA 93030.
Disclaimer Regarding the Software, Documentations and Related Materials: THE
SOFTWARE, DOCUMENTATION AND RELATED MATERIALS ARE PROVIDED
“AS IS.” EXCEPT AS MAY OTHERWISE BE EXPRESSLY SET FORTH HEREIN,
CALAMP MAKES NO REPRESENTATIONS OR WARRANTIES, EXPRESS OR
IMPLIED, WITH RESPECT TO THE SOFTWARE, DOCUMENTATION OR
RELATED MATERIALS INCLUDING BY WAY OF EXAMPLE, AND NOT
LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE. BY WAY OF FURTHER EXAMPLE
AND NOT LIMITATION, CALAMP MAKES NO REPRESENTATIONS OR
WARRANTIES, EXPRESS OR IMPLIED, WITH RESPECT TO THE ACCURACY,
RELIABILITY OR COMPLETENESS OF THE DOCUMENTATION OR THE
RELATED MATERIALS. THE ENTIRE RISK AS TO THE USE OF THE
SOFTWARE, DOCUMENTATION AND RELATED MATERIALS IS ASSUMED BY
YOU. IN NO EVENT SHALL CALAMP BE LIABLE TO YOU OR ANY OTHER
PERSON, REGARDLESS OF THE CAUSE, FOR THE EFFECTIVENESS OR
ACCURACY OF THE SOFTWARE, DOCUMENTATION OR RELATED
MATERIALS OR FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING FROM OR OCCASIONED BY YOUR
USE OF THE SOFTWARE, DOCUMENTATION OR RELATED MATERIALS,
EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. IN THE EVENT
THE FOREGOING IS FOUND BY A COURT OF COMPETENT JURISDICTION TO
BE INEFFECTIVE, YOU HEREBY AGREE THAT CALAMP’S MAXIMUM
LIABILITY FOR ANY CLAIM ARISING IN CONNECTION WITH THE
SOFTWARE, DOCUMENTATION AND/OR RELATED MATERIALS (WHETHER
IN CONTRACT, TORT, INCLUDING NEGLIGENCE, PRODUCT LIABILITY OR
OTHERWISE) SHALL NOT EXCEED THE LICENSE FEES PAID BY YOU WITH
RESPECT TO THE SOFTWARE, DOCUMENTATION AND/OR RELATED
MATERIALS AT ISSUE. SOME STATES DO NOT ALLOW THE LIMITATION OR
EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
FOREGOING PROVISION, WITH RESPECT TO EXCLUDING OR LIMITING
SUCH DAMAGES, MAY NOT APPLY TO YOU.
Acknowledgement: You acknowledge that you have read this LIMITED WARRANTY,
understand it and agree to be bound by its terms and conditions. You also agree that: (1)
No oral or written information or advice given by CalAmp, its dealers, distributors,
agents or employees shall in any way increase the scope of this Limited Warranty and
you may not rely on any such information or advice; (2) Unless a written governing
agreement signed by you and CalAmp exists, this License Agreement is the complete and
exclusive statement of agreement between CalAmp and you regarding the licensing of the
Software, Documentation and Related Materials and supersedes all proposals, oral or
written, and any other communications you may have had prior to purchasing your
license; (3) Except for the price and delivery terms agreed upon by both parties, the terms
and conditions of this License Agreement shall supersede those set forth in any purchase
order where the purchase order conflicts or is inconsistent with or adds to the terms and
conditions of this License and those superseded purchase order terms and conditions shall
be null and void; (4) You agree to assure that copies of this License Agreement are
distributed, read and agreed to by each Developer using the Software and/or
Documentation.
Governing Law: This Agreement shall be governed by the laws of the State of
California, United States, excluding its conflicts of law principles and excluding the
United Nations Convention on Contracts for the International Sale of Goods. You agree
to exclusive jurisdiction of California State federal and state courts, Ventura County, for
resolution of any dispute related to this Agreement.
U.S. Government Protected Rights: The Software Documentation and Related
Materials are provided with RESTRICTED RIGHTS. Use, duplication or disclosure by
the Government is subject to restrictions as set forth in subparagraph ©(1)(ii) of the
Rights in Technical Data and Computer Software clause at DFARS 252.227-7013 or
subparagraphs ©(1) and (2) of the Commercial Computer Software-Restricted Rights at
48 CFR 52.227-19, as applicable. Manufacturer is CalAmpDataCom Inc., 1401 North
Rice Ave. Oxnard, CA 93030. Rights are reserved under copyright laws of the United
States with respect to unpublished portions of the Software.
8 Regulatory Information
Human Exposure Compliance Statement
Pursuant to 47 CFR § 24.52 of the FCC Rules and Regulations, personal communications
services (PCS) equipment is subject to the radio frequency radiation exposure
requirements specified in § 1.1307(b), § 2.1091 and § 2.1093, as appropriate.
CalAmpDataCom Inc. certifies that it has determined that the TTU-2830™complies with
the RF hazard requirements applicable to broadband PCS equipment operating under the
authority of 47 CFR Part 24, Subpart E of the FCC Rules and Regulations. This
determination is dependent upon installation, operation and use of the equipment in
accordance with all instructions provided.
The TTU-2830™complies with RF specifications when used near at a distance of 10 mm
from your body. Ensurethat the device accessories, such as a device case and
deviceholster, are not composed of metal components. Keep thedevice away from your
body to meet the distance requirement.