3 Elite Join HERCULES433305 Industrial Radio Remote Control User Manual

3-Elite Join Industrial Pte Ltd. Industrial Radio Remote Control Users Manual

Users Manual

Operation Instruction for – Hercules Joystick series Waist harness modelISO 9001:2000 Jan 2005
Your value-added selection3e 2Table of Contents Introduction .....................................................................................3 Hercules Features .....................................................................................3 Hercules Specifications .....................................................................................4 How to Turn on Transmitter ......................................................................................5 How to Turn off Transmitter .....................................................................................5 How to Install Receiver .....................................................................................5 User¡¦s Reminder .....................................................................................7 Function Checking/Maintaining Steps ........................................................................8 Trouble Shooting .....................................................................................8Hercules Dimension Layout .....................................................................................10 Hercules Wiring Diagram .....................................................................................11 Limited One Year Warranty .....................................................................................13 Note: The device complies with part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference , and (2) This device must not accept any interference received, including interference that may cause undesired operation. The FCC require the user to be notified that any changes or modifications made to this device that are not expressly approved by 3e may avoid the user's authority to operate the equipment. To comply with FCC RF explosure requirement, this device and its antenna must no be co-located or operating in conjunction with any other antenna or transmitter.
Your value-added selection3e 3Introduction Suitable for multi applications, we made Hercules joystick type remote controller serves, it’s proper purpose in every single place… Hercules Joystick type remote controller could be used for almost all of the environments, design fit to ergonomic which could release the strain from neck after long time operation. We offered different models for selection to meet your need. A suitable tool could always save your time, money and energy. Hercules took the latest technology with long-life, stable components, made operation simple and easy, shorten the shut down time to get more profit Hercules Features ¾ Light weight, wireless transmitter took PC & PA casing material, enclosure up to IP65, strong shock proof, water / dust resistance, internal antenna design avoid possible damage, waist-belt could release pain through long time usage. ¾ Receiver casing enclosure up to IP67, dust / water / ultraviolet rays resisted, instant connector saves time in installation and repair easily; interruption free perfectly. ¾ European made industrial-used joystick, operation life reached million times, power-saved design as easily replace 6pcs of AA1.5V batteries once. ¾ Custom-made request accepted if standard models still could not reach your need. System Features in 4R  Raise the production efficiency, simple instructions to reduce time-waste, also could keep manufacture continuously.  Reduce manpower – operator could hang up hook by own without extra help.  Remove handling from dangerous environment as heat, strong acid, alkali…  Replaced & upgraded cabin into motive function, prime cost for manufacture and maintenance saved. Hercules – Your reliable tool, efficient partner in work side !!
Your value-added selection3e 4Hercules specifications Frequency range: 433MHz ( 20 channels ) Frequency range: 433MHz ( 20 channels ) Frequency control: Quartz crystals Frequency control: Quartz crystals Channel spacing : 60KHz Channel spacing : 60KHz Output power: less than 10mW Output power: less than 10mW Operation temperature: -10°C~ +70°C Operation temperature: 0°C~ +70°C Ratio output voltage: 0 ~ 10V (coordinate w/ inverter) Antenna impedance: 50Ω Ratio output current: 0 ~ 1A (coordinate w/ hydraulic valve) Adjustment method: F1D Mix transmitting: > 60dBc Security code: 256 sets Security code: 256 sets Responds time < 50mS Responds time < 50mS Enclosure level: IP67 Enclosure level: IP65 Contact capacity: 250V 10A Contact capacity: 250V 10A Operation voltage: - DC12V,24V (for mobile hydraulic crane used) - AC-110V / 220V / 380V ~415V, 50 / 60Hz (for crane used) - Adapter needs to be exchanged Power Supply : - DC 9V Battery ( 1.5V AA x 6PS ) Weight: 1,430g – Box 2 Weight: 1480g Dimension: 200mm L x 265mm W x 95mm H Dimension: 230mm L x 153mm W x 185mm H RECEIVER TRANSMITTER
Your value-added selection3e 6How To Turn On Transmitter ( 1 ) Power on receiver. ( 2 ) Push any toggle switch and release OR push any axis-fingertip joystick and release to operate ( 3 ) And simply push R1 toggle switch to on & release ( 4 ) Now Hercules is ready for operation. How to Turn Off Transmitter ( 1 ) Push-down EMS button, then pull out the power-on key. The EMS stop button is with dual protections, every motion will be terminated in 0.1 sec. ( 2 ) Always pull out power-on key after transmitter is no usage. ( 3 ) shut down receiver. How to install receiver Tools: long nose plier diagonal cutting plier cross head screwdriver hexagonal head wrench mulitmeter electric drill cable and feeder Steps: (a) Ensure the original wired-control operates normally (b) Switch off the main power of crane before installation (c) Receiver must be installed in a stable & easy-seen location (d) Installation location shall keep away from motor, relays, cables, large adapter, high voltage equipment or screen which may intermit the electric wave transmitting 5
Your value-added selection3e 7(e) Same channel remote controllers shall be installed at least 50M away, to avoid possible interruption (f) Ensure cabling is correct & stable (g) Test the transmitter after installation, ensure every motion is the same as the original wired control (h) Fix the original wired control panel in firmed place NOTE: Install receiver on the top of control panel firmly, make receiver antenna point to top, so could receive clear signals from transmitter. If using instant connector ( optional ) will save lots of time in installation, plug in the cable & lock with springs, push out springs to take connector out. Hercules receiver contains perfect design for security / safety purpose, receiver may stop automatically when interference occurred. Using 4 screws with electric screw driver ( fig.4 ) receiver installation Avoid receiver be installed inside the control panel or on the top dual-color LED shall be seen easily from ground Warning : a. Every output contact current shall never over 5A. b. Re-power on receiver ONLY if cabling is correct and has been double-checked, or may cause unnecessary damage. 6
Your value-added selection3e 8 User’s Reminder Study this Operation Instruction carefully before usage, ensure every single step is clear. Hercules remote controller could only be operated after complete training and authorized. If damaged occurred, shut down Hercules and call your agent, never try to repair by your own to avoid unnecessary danger. Ensure batteries have been set correctly before usage. Using 6pcs of AA1.5V batteries for operation, up side down the transmitter, unscrew battery cover, insert batteries according to the pole, then the green indicator should be blinked regularly. If indicator is in red blinked, it means battery low, please make the lifting goods move to the safe place first, push down the EMS stop or pull-out the key to shut down the device, then replace another 6psof new batteries IMMD. Re-operate device with power-on steps. Instant connector Extend antenna Cable connector set Receiver ( fig. 5 ) Battery cover EMS stop ( fig. 6 ) Hercules transmitter ( fig.7 ) Power-on key7
Your value-added selection3e 9Function Checking/ Maintaining Steps Takes 2 minutes to check / maintain device regularly will always extend Hercules operation period… Hercules checking steps – 1. Keep safety distance between loading goods / crane and operators 2. Send power to receiver 3. Switch on transmitter by steps ( please refer ‘ how to power on transmitter, p.6 ) 4. Push joysticks gently ( from the slowest speed ) , see if the control direction is correct if yes means normal … Ensure the transmitter EMS button hasn’t been stuck. Ensure the joystick dust-shield isn’t broken Ensure transmitter waist-belt isn’t broken ( call your agent for these matters w/o hesitation ) if no means malfunction occurred… 1. Push down EMS button IMMD and pull out POWER key. 2. Ensure the working hoist is stopped completely 3. Loading the goods to the safety place FIRSTLY with the original wired-control 4. Check the indicators from receiver panel Trouble Shooting TRANSMITTER… 1. Under stand-by status, the indicator is green and blinking 1 times per 2 sec. 2. Under operation , the indicator is green and blinking 2 times per 1 sec indicator( fig. 8 ) 8
Your value-added selection3e 103. If indicator turns to red… it means power low, please replace batteries IMMD. RECEIVER… 1. If indicator is off… Please check if no power supply or fuse is fused. 2. If indicator turns to red and blinking un-regularly… It means an interruption occurred by unidentified signal , please contact with your supplier IMMD. 3. If indicator turns to red and blinking un-regularly ( blinking slowly, 1 times per sec. )… It means CPU is stop working, please power off and re-power again. 4. If indicator turns to red and blinking un-regularly ( blinking fast, 3 times per sec. )… It means the address codes between transmitter and receiver switched different, please check the code on both transmitter and receiver to switch them to the same position. ID Label ( serial number ) Every Hercules remote controller ( both in transmitter & receiver ) has a water / rubber-poof label, which shows the type of device, Channel, ID No., serial number and frequency. Transmitter sticker ( fig. 9 ) ( fig. 10 ) ( fig.11 ) transmitter label ( fig.12 ) receiver label receiver sticker9
230mm155mm175mmHercules Dimension Layout10
HerculesInstallation Wiring Diagramby 3-Elite11
HERCULES A5-PROP Installation Wiring Diagram K1 K2 CPUMainF1 0.25A power fuseF2 5A (Main)main fuse JP2JP1J5-UControl wiring diagramInverter Proportional voltage output board22232425 HERCULES A5-PROPBatter: AA x 6ps ( 9V )power indicator -operation: red light -lower voltage: red light: please replace battery ( better use alkaline battery )Transmitter layout12345678910111221J5-DJ5-COMJ6-UJ6-DJ5-COMANG-5GNDANG-1ANG-2ANG-3ANG-4VR5VR4VR3VR2VR1131421Max valueVR1-6 adjust ANG1-6 voltagefrom 0~10V DC13142115162187654321CPUON decoder & relay board K14JP11K14 CPUJP12JP13JP14JP15JP16 K10K11K12K3K4K5K6K7K8 K9K2K1K13Connect w/LEDID CodesF1K13COMMON FUSE 5APOWERPOWER FUSE 0.5AJP5F2AC-110VAC-220VAC-380VAC-415V25242322Connect w/HFHF board K1K2COMMONK3K4COMMONK5K6COMMONK8COMMONK9K10COMMONK7COMMON K11K12COMMON12213421562178212121219101112 R1/R2 on/offR3/R4 on/offStopLEDR1RR3R450%100%25%U DJ1J2J3J4J5U DU DU DU DPower key12
Our duty is ensure your safety, so you can rely on an excellent device Limited One Year Warranty The equipment is warranted for one year from date of purchase against defects in materials or workmanship provided it was purchased from 3-Elite or authorized dealer. This warranty does not cover equipment which has been abused or damaged by careless handling or shipping, OR damaged by nature disaster such as earthquake, typhoon …etc. The careless handling including self-change components, antenna, voltage; or circuits, and switches increased would be deemed as end of warranty, user should cover the repairing fee. Should any defect develop, we will, at our option, repair or replace any defective parts without charge for either parts or labor. If we cannot correct the defect in your equipment, we will replace it at no charge with a new one. We will pay for the cost of returning your merchandise to you. This warranty applies only to items returned to us, shipping costs prepaid, within one year from the date of purchase. 13

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