3 Elite Join HERCULES433305 Industrial Radio Remote Control User Manual
3-Elite Join Industrial Pte Ltd. Industrial Radio Remote Control Users Manual
Users Manual
Operation Instruction for – Hercules Joystick series Waist harness model ISO 9001:2000 Jan 2005 Your value-added selection 3e Table of Contents Introduction .....................................................................................3 Hercules Features .....................................................................................3 Hercules Specifications .....................................................................................4 How to Turn on Transmitter ......................................................................................5 How to Turn off Transmitter .....................................................................................5 How to Install Receiver .....................................................................................5 User¡¦s Reminder .....................................................................................7 Function Checking/Maintaining Steps ........................................................................8 Trouble Shooting .....................................................................................8 Hercules Dimension Layout .....................................................................................10 Hercules Wiring Diagram .....................................................................................11 Limited One Year Warranty .....................................................................................13 Note: The device complies with part 15 of FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference , and (2) This device must not accept any interference received, including interference that may cause undesired operation. The FCC require the user to be notified that any changes or modifications made to this device that are not expressly approved by 3e may avoid the user's authority to operate the equipment. To comply with FCC RF explosure requirement, this device and its antenna must no be co-located or operating in conjunction with any other antenna or transmitter. Your value-added selection 3e Introduction Suitable for multi applications, we made Hercules joystick type remote controller serves, it’s proper purpose in every single place… Hercules Joystick type remote controller could be used for almost all of the environments, design fit to ergonomic which could release the strain from neck after long time operation. We offered different models for selection to meet your need. A suitable tool could always save your time, money and energy. Hercules took the latest technology with long-life, stable components, made operation simple and easy, shorten the shut down time to get more profit Hercules Features ¾ Light weight, wireless transmitter took PC & PA casing material, enclosure up to IP65, strong shock proof, water / dust resistance, internal antenna design avoid possible damage, waist-belt could release pain through long time usage. ¾ Receiver casing enclosure up to IP67, dust / water / ultraviolet rays resisted, instant connector saves time in installation and repair easily; interruption free perfectly. ¾ European made industrial-used joystick, operation life reached million times, power-saved design as easily replace 6pcs of AA1.5V batteries once. ¾ Custom-made request accepted if standard models still could not reach your need. System Features in 4R Raise the production efficiency, simple instructions to reduce time-waste, also could keep manufacture continuously. Reduce manpower – operator could hang up hook by own without extra help. Remove handling from dangerous environment as heat, strong acid, alkali… Replaced & upgraded cabin into motive function, prime cost for manufacture and maintenance saved. Hercules – Your reliable tool, efficient partner in work side !! Your value-added selection 3e Hercules specifications RECEIVER Frequency range: 433MHz ( 20 channels ) TRANSMITTER Frequency range: 433MHz ( 20 channels ) Frequency control: Quartz crystals Frequency control: Quartz crystals Channel spacing : 60KHz Channel spacing : 60KHz Output power: less than 10mW Output power: less than 10mW Operation temperature: -10°C~ +70°C Operation temperature: 0°C~ +70°C Ratio output voltage: 0 ~ 10V (coordinate w/ Antenna impedance: 50Ω inverter) Ratio output current: 0 ~ 1A Adjustment method: F1D (coordinate w/ hydraulic valve) Mix transmitting: > 60dBc Security code: 256 sets Security code: 256 sets Responds time < 50mS Responds time < 50mS Enclosure level: IP67 Enclosure level: IP65 Contact capacity: 250V 10A Contact capacity: 250V 10A Operation voltage: Power Supply : - DC12V,24V - DC 9V Battery (for mobile hydraulic crane used) ( 1.5V AA x 6PS ) - AC-110V / 220V / 380V ~415V, 50 / 60Hz (for crane used) - Adapter needs to be exchanged Weight: 1,430g – Box 2 Weight: 1480g Dimension: 200mm L x 265mm W x 95mm H Dimension: 230mm L x 153mm W x 185mm H Your value-added selection 3e How To Turn On Transmitter ( 1 ) Power on receiver. ( 2 ) Push any toggle switch and release OR push any axis-fingertip joystick and release to operate ( 3 ) And simply push R1 toggle switch to on & release ( 4 ) Now Hercules is ready for operation. How to Turn Off Transmitter ( 1 ) Push-down EMS button, then pull out the power-on key. The EMS stop button is with dual protections, every motion will be terminated in 0.1 sec. ( 2 ) Always pull out power-on key after transmitter is no usage. ( 3 ) shut down receiver. How to install receiver Tools: long nose plier diagonal cutting plier hexagonal head wrench mulitmeter cross head screwdriver electric drill cable and feeder Steps: (a) Ensure the original wired-control operates normally (b) Switch off the main power of crane before installation (c) Receiver must be installed in a stable & easy-seen location (d) Installation location shall keep away from motor, relays, cables, large adapter, high voltage equipment or screen which may intermit the electric wave transmitting Your value-added selection 3e (e) Same channel remote controllers shall be installed at least 50M away, to avoid possible interruption (f) Ensure cabling is correct & stable (g) Test the transmitter after installation, ensure every motion is the same as the original wired control (h) Fix the original wired control panel in firmed place Avoid receiver be installed inside the control panel or on the top Using 4 screws with electric screw driver ( fig.4 ) receiver installation dual-color LED shall be seen easily from ground Warning : a. Every output contact current shall never over 5A. b. Re-power on receiver ONLY if cabling is correct and has been double-checked, or may cause unnecessary damage. NOTE: Install receiver on the top of control panel firmly, make receiver antenna point to top, so could receive clear signals from transmitter. If using instant connector ( optional ) will save lots of time in installation, plug in the cable & lock with springs, push out springs to take connector out. Hercules receiver contains perfect design for security / safety purpose, receiver may stop automatically when interference occurred. 76 Your value-added selection 3e Extend antenna Instant connector Receiver Cable connector set ( fig. 5 ) User’s Reminder Study this Operation Instruction carefully before usage, ensure every single step is clear. Hercules remote controller could only be operated after complete training and authorized. If damaged occurred, shut down Hercules and call your agent, never try to repair by your own to avoid unnecessary danger. Battery cover Power-on key EMS stop ( fig. 6 ) Hercules transmitter ( fig.7 ) Ensure batteries have been set correctly before usage. Using 6pcs of AA1.5V batteries for operation, up side down the transmitter, unscrew battery cover, insert batteries according to the pole, then the green indicator should be blinked regularly. If indicator is in red blinked, it means battery low, please make the lifting goods move to the safe place first, push down the EMS stop or pull-out the key to shut down the device, then replace another 6psof new batteries IMMD. Re-operate device with power-on steps. 87 Your value-added selection 3e Function Checking/ Maintaining Steps Takes 2 minutes to check / maintain device regularly will always extend Hercules operation period… Hercules checking steps – 1. Keep safety distance between loading goods / crane and operators 2. Send power to receiver 3. Switch on transmitter by steps ( please refer ‘ how to power on transmitter, p.6 ) 4. Push joysticks gently ( from the slowest speed ) , see if the control direction is correct if yes means normal … Ensure the transmitter EMS button hasn’t been stuck. Ensure the joystick dust-shield isn’t broken Ensure transmitter waist-belt isn’t broken ( call your agent for these matters w/o hesitation ) if no means malfunction occurred… 1. Push down EMS button IMMD and pull out POWER key. 2. Ensure the working hoist is stopped completely 3. Loading the goods to the safety place FIRSTLY with the original wired-control 4. Check the indicators from receiver panel indicator ( fig. 8 ) Trouble Shooting TRANSMITTER… 1. Under stand-by status, the indicator is green and blinking 1 times per 2 sec. 2. Under operation , the indicator is green and blinking 2 times per 1 sec 98 Your value-added selection 3e 3. If indicator turns to red… it means power low, please replace batteries IMMD. RECEIVER… 1. If indicator is off… Please check if no power supply or fuse is fused. 2. If indicator turns to red and blinking un-regularly… It means an interruption occurred by unidentified signal , please contact with your supplier IMMD. 3. If indicator turns to red and blinking un-regularly ( blinking slowly, 1 times per sec. )… It means CPU is stop working, please power off and re-power again. 4. If indicator turns to red and blinking un-regularly ( blinking fast, 3 times per sec. )… It means the address codes between transmitter and receiver switched different, please check the code on both transmitter and receiver to switch them to the same position. ID Label ( serial number ) Every Hercules remote controller ( both in transmitter & receiver ) has a water / rubber-poof label, which shows the type of device, Channel, ID No., serial number and frequency. ( fig. 10 ) ( fig. 9 ) Transmitter sticker receiver sticker ( fig.11 ) transmitter label ( fig.12 ) 10 receiver label Hercules Dimension Layout 230mm 155mm 175mm 10 Hercules Installation Wiring Diagram by 3-Elite 11 HERCULES A5-PROP Installation Wiring Diagram 13 14 21 15 16 21 JP1 J5-U J5-D J5-COM J6-U J6-D J5-COM 21 JP2 ANG-1 ANG-2 ANG-3 ANG-4 ANG-5 21 21 GND VR4 VR3 10 21 VR2 VR1 Max value 11 12 21 Inverter Proportional voltage output board JP11 K3 K4 COMMON JP12 K3 K2 K4 K13 K13 COMMON FUSE 5A JP5 25 24 23 22 AC-110V AC-220V K5 K5 K6 FUSE 0.5A AC-380V AC-415V COMMON K6 JP13 K7 K7 COMMON K8 K8 COMMON JP14 K14 K9 K9 K10 COMMON K10 JP15 K11 K12 HF board 21 21 VR5 COMMON POWER POWER F1 F2 K1 K1 K2 K11 COMMON K14 CPU K12 JP16 Connect w/LED K1 CPU K2 Main CPU 87654321 ID Codes F1 0.25A power fuse F2 5A (Main)main fuse ON Connect w/HF decoder & relay board R1/R2 on/off R3/R4 on/off VR1-6 adjust ANG1-6 voltage from 0~10V DC Transmitter layout Control wiring diagram J5 10 11 J1 21 13 14 50% 100% 25% 21 22 23 24 25 HERCULES A5-PROP R3 R4 R1 LED Batter: AA x 6ps ( 9V ) power indicator -operation: red light -lower voltage: red light: please replace battery ( better use alkaline battery ) 12 Stop 12 J2 J3 J4 Power key Our duty is ensure your safety, so you can rely on an excellent device Limited One Year Warranty The equipment is warranted for one year from date of purchase against defects in materials or workmanship provided it was purchased from 3-Elite or authorized dealer. This warranty does not cover equipment which has been abused or damaged by careless handling or shipping, OR damaged by nature disaster such as earthquake, typhoon …etc. The careless handling including self-change components, antenna, voltage; or circuits, and switches increased would be deemed as end of warranty, user should cover the repairing fee. Should any defect develop, we will, at our option, repair or replace any defective parts without charge for either parts or labor. If we cannot correct the defect in your equipment, we will replace it at no charge with a new one. We will pay for the cost of returning your merchandise to you. This warranty applies only to items returned to us, shipping costs prepaid, within one year from the date of purchase. 13
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