3M 800ab 44 0009 2082 5 (A120709 NA) North American Manual Type 40800 User To The 8262669b Fc59 4ed0 Bb43 F8f9a0d41fc4
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Instructions and Parts List 3M-Matic 800ab ™ Type 40800 Adjustable Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Case Sealer with AccuGlide 3 Taping Heads ™ Serial No. For reference, record machine serial number here. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Spare Parts It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays. "3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2010 44-0009-2082-5 (B121510-NA) This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-MaticTM 800ab-NA Adjustable case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 Edition December 2010 Copyright 3M 2010 All rights reserved The manufacturer reserves the right to change the product at any time without notice. 800ab-NA 2010 December Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Contact your local service provider. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identif cation plate (For example: Model 800ab - Type 40800 - Serial Number 13282). Identif cation Plate Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts 3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 © 3M 2010 44-0009-1851-4 (H031008-NA) i THIS PAGE IS BLANK Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM: Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identification plate. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. ii © 3M 2010 44-0009-1852-2 (F031008-NA) THIS PAGE IS BLANK TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch) 800ab Adjustable Case Sealer Page Cover Page Replacement Parts and Service Information ........................................................................ i - ii Table of Contents ................................................................................................................. iii - v Acronyms and Abbreviations ................................................................................................ vi 1. Introduction 1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2 1.2 How to Read and Use the Manual ............................................................................... 2 1.2.1 Importance of the Manual .................................................................................. 2 1.2.2 Manual Maintenance ......................................................................................... 2 1.2.3 Consulting the Manual ........................................................................................ 2 1.2.4 How to Update the Manual in Case of Modifications ........................................... 2 2. General Information 2.1 Identification Data ......................................................................................................... 3 2.2 After-Sale Service .........................................................................................................3 2.3 Warranty / Contents ...................................................................................................... 4 3. Safety 3.1 General Safety Information ...........................................................................................5 3.2 Signal Words Explanation ............................................................................................. 5 3.3 Table of Warnings .......................................................................................................... 6 - 7 3.4 Operator’s Qualifications Definition .............................................................................. 8 3.5 Number of Operators .................................................................................................... 8 3.6 Safe Use of the Machine Instructions ........................................................................... 8 3.7 Residual Hazards .......................................................................................................... 8 3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8 3.9 Personal Safety Measures ........................................................................................... 8 3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8 3.11 Operator's Required Skill Levels .................................................................................. 9 3.12 Component Locations .................................................................................................. 10 3.13 Table of Warnings and Replacement Labels ................................................................ 11 4. Technical Specif cations 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Power Requirements .................................................................................................... 12 Operating Rate ............................................................................................................. 12 Operating Conditions .................................................................................................... 12 Tape .............................................................................................................................. 12 Tape Width ....................................................................................................................12 Tape Roll Diameter ....................................................................................................... 13 Tape Application Leg Length - Standard .......................................................................13 Tape Application Leg Length - Optional 4.8 Box Board ..................................................................................................................... 13 4.9 Box Weight and Size Capacities ................................................................................... 13 4.10 Machine Noise Levels ................................................................................................... 14 4.11 Machine Dimensions ..................................................................................................... 14 4.12 Set-Up Recommendations ............................................................................................ 14 800ab-NA iii 2010 December THIS PAGE IS BLANK 8 TABLE OF CONTENTS (continued) 5. Shipment, Handling, and Storage 5.1 5.2 5.3 5.4 Packed Machine Shipment and Handling ........................................................................... 15 Overseas Shipment Packaging (Optional) .......................................................................... 15 Handling and Transportation of Uncrated Machine .............................................................15 Machine Storage ................................................................................................................. 15 6. Unpacking 6.1 Uncrating ............................................................................................................................. 16 6.2 Packaging Materials Disposal ............................................................................................. 16 7. Installation 7.1 Operating Conditions .......................................................................................................... 17 7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17 7.3 Tool Kit Supplied with the Machine ..................................................................................... 17 7.4 Machine Positioning / Machine Set-Up ................................................................................ 17 7.5 Plastic Ties Removal ........................................................................................................... 18 7.6 Assembly Completion .......................................................................................................... 18 7.7 Taping Heads Completion ................................................................................................... 19 7.8 Outboard Tape Roll Holder ................................................................................................. 19 7.9 Preliminary Electric Inspection ............................................................................................ 19 7.10 Main Power Machine Connection and Inspection .............................................................. 19 7.11 Phases Inspection ............................................................................................................... 19 8. Theory of Operation 8.1 Working Cycle Description .................................................................................................. 20 8.2 Running Mode Definition ..................................................................................................... 20 8.3.1 Normal Stop Procedure .............................................................................................20 8.3.2 Emergency Stop ....................................................................................................... 20 9. Controls 9.1 Box Width Adjusting Knobs ................................................................................................. 21 9.2 Start / Stop Main Switch........................................................................................................ 21 9.3 Emergency Stop Button (Latching) ...................................................................................... 21 10. Safety devices 10.1 Blade Guards ..................................................................................................................... 22 10.2 Emergency Stop Button ..................................................................................................... 22 10.3 Electric System / Circuit Breaker ......................................................................................... 22 11. Set-Up and Adjustments 11.1 11.2 11.3 11.4 11.5 Box Width Adjustment ........................................................................................................ 23 Box Height Adjustment ....................................................................................................... 23 Top Flap Compression Roller Adjustment .......................................................................... 23 Changing the Tape Leg Length .......................................................................................... 23 Run Boxes to Check Adjustment ........................................................................................ 23 800ab-NA iv i 2010 December THIS PAGE IS BLANK TABLE OF CONTENTS (continued) 12. Operation 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 Operator’s Correct Working Position .............................................................................. 24 Starting the Machine ....................................................................................................... 24 Starting Production ......................................................................................................... 24 Tape Replacement .......................................................................................................... 24 Box Size Adjustment ....................................................................................................... 24 Cleaning ......................................................................................................................... 24 Table of Adjustments ...................................................................................................... 24 Safety Devices Inspection .............................................................................................. 24 Trouble Shooting ............................................................................................................ 25 13. Maintenance 13.1 Safety Measures (see section 3) .................................................................................... 27 13.2 Tools and Spare Parts Supplied with Machine ............................................................... 27 13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 27 13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 27 13.5 Safety Features (Inspection Efficiency) .......................................................................... 27 13.6 Machine Cleaning ........................................................................................................... 27 13.7 Cutter Blade Cleaning .................................................................................................... 27 13.8 Drive Belt Replacement .................................................................................................. 28 - 29 13.9 Drive Pulley Ring ............................................................................................................ 29 13.10 Drive Belt Tension ........................................................................................................... 30 13.11. Special Set-Up Procedures ............................................................................................ 31 - 34 13.11.1 Taping Heads ..................................................................................................... 31 13.11.2 Drive Belt Assembly Height ............................................................................... 32 13.11.3 Chain Removal .................................................................................................. 33 13.12 Maintenance Work Log ................................................................................................... 35 14. Additional Instructions 14.1 14.2 Machine Disposal Information ........................................................................................ 37 Fire emergency ............................................................................................................... 37 15. Enclosures and Special Information 15.1 15.2 Statement of Conformity ................................................................................................. 37 Hazardous Substances Emission ................................................................................... 37 16. Technical Documentation and Information 16.1 16.2 Electric Diagrams ........................................................................................................... 39 Spare Parts / Ordering / Options and Accessories .......................................................... 40 - 41 Drawings and Parts Lists ....................................................................................................... 43 - End of Manual TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents) 800ab-NA v 11 2010 December ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS 3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000 AccuGlide - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing Ex. - for example Fig. - exploded view figure no. (spare parts) Figure - Illustration Max. - maximum Min. - minimum Nr. - number N/A - not applicable OFF - machine not operating ON - machine operating PLC - Programmable Logic Control PP - Polypropylene PTFE - Polytetraflourethelene PU/PU Foam - Polyurethane Foam PVC - Poly-vinyl chloride W - Width H - Height L - Length 800ab-NA vi 2010 December 1-INTRODUCTION 1.1 Manufacturing Specif cations / Description / Intended Use The 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive film box sealing tape to the bottom center seam of regular slotted containers. The 800ab is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size Capacities"). 3M-MaticTM 800ab Adjustable Case Sealer, Type 40800 Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location. 800ab-NA 1 2010 December 1-INTRODUCTION (continued) 1.2.2 Manual Maintenance 1.1 Manufacturing Specif cations / Description / Intended Use (continued) Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy. The 3M-MaticTM case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception. 1.2 How to Read and Use the Instruction Manual 1.2.3 Consulting the Manual This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a definition of symbols, plus a parts list of the 3M-MaticTM 800ab Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2010 Copyright 3M 2010 All rights reserved. .The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2010 44-0009-2082-5. The manual is composed of: - All pages and diagrams are numbered. The spare parts lists are identified by the figure identification number. All the notes on safety measures or possible dangers are identified by the symbol: 1.2.1 Importance of the Manual 1.2.4 How to Update the Manual in Case of Modi f cations to the Machine The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately. 800ab-NA Pages which identify the document and the machine Index of the subjects Instructions and notes on the machine Enclosures, drawings and diagrams Spare parts (last section) Modifications to the machine are subject to manufacturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its first publication. The user must use them to update this manual. 2 2010 December 2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine 2.2 Data for Technical Assistance and Service 800ab-NA 3 2010 December 2-GENERAL INFORMATION (continued) 2.3 Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic™ 800ab Adjustable Case Sealer, Type 40800 with the following warranties: 1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90 days after delivery. 2. All other taping head parts will be free from all defects for three (3) years after delivery. 3. All other parts will be free from all defects for two (2) years after delivery. If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error. Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory. The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller. Contents—800ab Adjustable Case Sealer (1) 800ab Adjustable Case Sealer, Type 40800 (1) Tool Kit (1) Instruction Manual 800ab-NA 4 2010 December 3-SAFETY 3.2 Explanation of Signal Word and Possible Consequences 3.1 General Safety Information Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol: This safety alert symbol identif es important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Figure 3-1 CAUTION: E-Stop Switch Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition. 800ab-NA 5 2010 December 3-SAFETY (continued) 3.3 Table of Warnings WARNING • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. Figure 3-2 − Allow only properly trained and qualified personnel to operate and service this equipment. WARNING • To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffic. E-Stop Switch WARNING Figure 3-3 • To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. WARNING • To reduce the risk associated with pinches and entanglement hazards: Figure 3-4 − Do not leave the machine running while unattended. − Turn the machine off when not in use. − Never attempt to work on any part of IMPORTANT! Cavity in the conveyor bed. Never put your hands inside any part of the machine while it is working. Serious injury may occur (Figure 3-4). the machine, load tape, or remove jammed boxes from the machine while the machine is running. 800ab-NA 6 2010 December 3-SAFETY (continued) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. WARNING Sharp Blade IMPORTANT! Tape cutting blade. Never remove the safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5). Figure 3-5 WARNING • To reduce the risk associated with f re and explosion hazards: − Do not operate this equipment in potentially flammable/explosive environments. WARNING • To reduce the risk associated with muscle strain: − Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift. CAUTION Figure 3-6 • To reduce the risk associated with pinches hazards: − Keep hands clear of the upper head support assembly as boxes are transported through the machine. − Keep hands, hair, loose clothing, and jewelry away from box compression rollers. − Always feed boxes into the machine by pushing only from the end of the box. − Keep hands, hair, loose clothing, jewelry away from moving belts and taping heads. IMPORTANT! Never keep hands on the box while it is driven by the belts (Figure 3-6). IMPORTANT! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves (Figure 3-7). 800ab-NA Figure 3-7 7 2010 December 3-SAFETY (continued) 3.4 Operator's Qualif cations - WARNING Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer’s Technician/Specialist (See Section 3.11) • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. − Allow only properly trained and qualified personnel to operate and service this equipment. 3.5 Number of Operators The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance. 3.9 Personal Safety Measures Safety glasses, safety gloves, safety helmet, safety shoes, air filters, ear muffs - None is required except when recommended by the user. Note: A smaller or greater number of operators could be unsafe. 3.10 Predictable Actions which are Incorrect and Not Allowed 3.6 Instructions for a Safe Use of the Machine / De f nition of Operator's Qualif cations - Never try to stop/hold the box while being driven by the belts. Only use the EMERGENCY STOP BUTTON. Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job. - Never work without the safety protections. - Never remove or disable the safety devices. - Only authorized personnel should be allowed to carry out the adjustments, repairs or maintenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is finished, the safety protections must immediately be reactivated. 3.7 Residual Hazards The case sealer 800ab has been designed following the CE 392 directives, and incorporates various safety protections which should never be removed or disabled. Notwithstanding the safety precautions conceived by the designers of the machine, it is essential that the operator and service personnel be warned that the following residual hazards exist which cannot be eliminated. - The cleaning and maintenance operations must be performed after disconnecting the electric power. - Do not modify the machine or any part of it. The manufacturer will not be responsible for any modifications. - Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc. 3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated - Install the machine following the suggested layouts and drawings. The manufacturer will not be responsible for damages caused by improper installation. - The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity. - The operator must pay attention to the blades during the tape replacement. 800ab-NA 8 2010 December 3-SAFETY (continued) Skill 2a: Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected • Check and adjust mechanical parts • Carry out machine maintenance operations / repairs / adjustments / repair electrical components He is allowed to work on live electrical panels, connector blocks, control equipment, etc. 3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator's skill for each machine operation. Important: The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work. Skill 3: Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications (on agreement with the customer). Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production. WARNING Skill 2: Mechanical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to: • Work with the safety protection disconnected • Check and adjust mechanical parts • Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components • To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualified personnel to operate and service this equipment. Operator's Skill Levels Required to Perform the Main Operations on Machine Operation Machine installation and setup Adjusting box size Tape replacement Machine Status Running with safety protections disabled Stopped by pressing the EMERGENCY STOP button Stopped by pressing the EMERGENCY STOP button Required Operator Skill Number of Operators 2 and 2a 2 1 1 1 1 Blade replacement Electric power disconnected 2 1 Drive belt replacement Electric power disconnected 2 1 Ordinary maintenance Electric power disconnected 2 1 Extraordinary mechanical maintenance Running with safety protections disabled 3 1 Extraordinary electrical maintenance Running with safety protections disabled 2a 1 800ab-NA 9 2010 December 3-SAFETY (continued) 3.12 Component Locations Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components. Adjustable Side Guides / Box Drive Belts Lower Taping Head Electrical Control Box Machine Bed Width Adjustment Crank Inclined Rollers Emergency Stop Button Electrical On/Off Switch (Alternate) Lower Tape Roll Mount Figure 3-8—800ab Case Sealer Components (Left Front View) 800ab-NA 10 2010 December 3-SAFETY (continued) 3.13 Table of Warnings and Replacements Labels (continued) 78-8113-6717-2 78-8070-1366-5 78-8095-1141-9 Electrical Control Box 78-8070-1329-3 78-8070-1336-8 78-8070-1628-8 (2) 78-8137-0886-0 78-8062-4266-1 78-8060-8481-6 Leg Height Adjustment Label (not shown) 78-8070-1329-3 78-8070-1339-2 3M Logo (not shown) 78-8070-1366-5 Figure 3-9 - Replacement Labels / 3M Part Numbers 800ab-NA 78-8113-6717-2 11 2010 December 4-SPECIFICATIONS 1. Power Requirements Electrical: 120 Volt,60Hz, 3.25 A (220 watts) The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above. 2. Operating Rate Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. 3. Operating Conditions IMPORTANT SAFEGUARD Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes. Note: Machine should not be washed or subjected to conditions causing moisture condensation on components. WARNING IMPORTANT SAFEGUARD • To reduce the risk associated with f re and explosion hazards: − Do not operate this equipment in potentially flammable or explosive environments. 4. T ape Scotch ® pressure-sensitive film box sealing tapes. 5. T ape Width 36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum 800ab-NA 12 2010 December 4-SPECIFICATIONS (continued) Specif cations 6. Tape Roll Diameter Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 7. Tape Application Leg Length – Standard 70mm ± 6mm [2.75 inch ±. 25 inch ] Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 25 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length") 8. Box Board Style – regular slotted containers – RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C flute. 23-44 lbs. per inch of width Edge Crush Test (ECT) 9. Box Weight and Size Capacities A. Box Weight, filled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support flaps. B. Note: Box Size: Minimum Maximum Length – Width – Height – 150mm [6.0 inch] 115mm [4.5 inch] 120mm [4.75 inch] Unlimited 545mm [21.5 inch] Limited by stability of box through Case Sealer The case sealer can accommodate most boxes within the size range listed above. However, if the box length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper machine performance. DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL BOX HEIGHT = SHOULD BE GREATER THAN 0.6 Any box ratio approaching this limitation should be test run to ensure performance. 800ab-NA 13 2010 December 4-SPECIFICATIONS (continued) L F W F F Optional Infeed/Exit Conveyor Control Side Optional Infeed/Exit Conveyor Box Travel H A B A C Optional Casters 10. Machine Dimensions W L H A* B C F Minimum mm [Inches] 825 [32-1/2] 920 [36-1/4] 940 [37] 460 [18] 610 [24]* 105 [4-3/16] 620 [24.5] Maximum mm [Inches] -- -- 1220 [48] * 1270 [50]** -- -- -- 890 [35]* * With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and "B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".) Weight – 11. approximate 132 kg [290 pounds] crated approximate 114 kg [250 pounds] uncrated Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument: (Type SPYRI-MICROPHON 11). 12. Set-Up Recommendations: • Machine must be level. • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine. 800ab-NA 14 2010 December 5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Machine L - The machine is fixed on the pallet with four (4) bolts and can be lifted by using a fork truck. - The package is suitable to travel by land and by air. - Optional sea freight package is available. W H Packaging Overall Dimensions (Figure 5-1) Figure 5-1 See Specifications. During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2). 5.2 Packaging for Overseas Shipment (Optional - Figure 5-3) The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts. Figure 5-2 5.3 Handling and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping head (Figure 5-4). Figure 5-3 5.4 Storage of the Packed or Unpacked Machine If the machine is not used for a long period, please take the following precautions: - Store the machine in a dry and clean place. If the machine is unpacked it is necessary to protect it from dust. Do not stack anything over the machine. It is possible to stack a maximum of 2 machines (if they are in their original packing). Figure 5-4 800ab-NA 15 2010 December 6-UNPACKING 6.1 Uncrating Removal of Pallet The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1). Loosen and remove nuts and brackets using the open end spanner supplied in the tool box (Figure 6-4). Figure 6-4 Figure 6-1 Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2). A cardboard box is located under the machine body. Retrieve the instruction manual for additional procedures of the set up. The box also contains parts removed for shipping, spare parts and tools (Figure 6-5). Figure 6-2 After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required). Figure 6-5 6.2 Disposal of Packaging Materials The 800ab-NA package is composed of: - Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester/aluminium/ Polyethylene (sea freight package only) - Polyethylene protective material Figure 6-3 Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See Specificaions). 800ab-NA For the disposal of the above materials, please follow the environmental directives or the law in your country. 16 2010 December 7-INSTALLATION 7.1 Operating Conditions WARNING The machine should operate in a dry and relatively clean environment (See Specifications). • To reduce the risk associated with mechanical and electrical hazards: 7.2 Space Requirements for Machine Operation and Maintenance Work − Allow only properly trained and qualified personnel to operate and service this equipment. Minimum distance from wall (Figure 7-1): A = 1000mm. B = 700mm. Minimum height = 2700mm. WARNING • To reduce the risk associated with muscle strain: − Use the appropriate rigging and − material handling equipment when lifting or repositioning this equipment. Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift. 7.4 Machine Set-Up / Bed Height Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610mm [24 inches] minimum to 890mm [35 inches] maximum - See Specifications. Figure 7-1 7.3 Tool Kit Supplied with the Machine A tool kit containing some tools are supplied with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance. Refer to Figure 7-3 and set the machine bed height as follows: 1. Raise and block up the machine frame to allow adequate leg adjustment. 2. Loosen, but do not remove, two (2) M8 x 16mm socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four (4) legs equally. Figure 7-2 M8 x 16mm Socket Head Screws Adjustable Leg Figure 7-3 800ab-NA 17 2010 December 7-INSTALLATION (continued) 7.5 Removal of Plastic Ties 7.6 Assembly Completion Install inclined rollers onto infeed end of each drive belt assembly. Remove M6 lock nuts (4)and M6 plain washers (4) from each drive assembly, position inclined roller on each drive assembly and fasten with M6 plain washers and M6 locking nuts (See Figure 7-5) WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. M6 Lock Nut (4) M6 Plain Washer (4) Inclined Roller Assembly Buff ng Roller Cable Tie Figure 7-5 Cut the plastic ties holding the lower taping head in position (Figure 7-4). Figure 7-4 800ab-NA 18 2010 December 7-INSTALLATION (continued) One Way Tension Roller 7.7 Completion of Taping Heads See Manual 2 for Complete Instructions: 1. Place the Upper Taping Head in a convenient working position .2. Use Figure 7-6 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll. 3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the oneway tension roller (Position 2). 4. Continue pulling the threading needle down and guide it between the two (2) rollers on the apply arm (Position 3). 5. Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm (Position 4) until it extends past the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at position 2 and also position 3. 6. Cut away any excess tape and repeat steps for Lower Taping Head. #2 Knurled Roller Wrap Roller #3 Applying Roller Figure 7-6 Important – Do not cut against the apply roller roller damage could occur. Threading Needle #4 Figure 7-7 7.8 Outboard Tape Roll Holder 7.10 Machine Connection to the Mains If you intend to use the outboard tape roll holder, proceed as follows: For technical specifications: See Section 4 Speci f cations 1 - Remove the lower taping head from the machine. 2 - Remove the tape drum bracket assembly, stud spacer, and fasteners from the lower taping head. 3 - Install alternative wrap roller and bracket on the head in place of tape bracket. Replace lower head into machine. 4 - Install and secure tape drum bracket assembly on the entry end of the lower frame (as shown in Figure 7-7). - Push the LATCHING EMERGENCY STOP BUTTON. - The main switch is normally OFF. Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country. 7.11 Inspection of Phases (For Three-Main Phases Only) 7.9 Preliminary Electric Inspection Before connecting the machine to the mains please carry out the following operations: 7.9.1 Make sure that the socket is provided with an earth protection circuit and that both the mains voltage and the frequency match the specifications on the name plate. 7.9.2 Check that the connection of the machine to the mains meets the safety regulations in your country. 7.9.3 The machine is fitted with a main switch and a circuit breaker. The user should check that the electrical settings of the machine are compatible with all the components of the mains system. 800ab-NA Tension Wrap Roller #1 N/A for this machine. 19 2010 December 8-THEORY OF OPERATION 8.1 Description of the Working Cycle After having closed the top flaps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top flaps. Further pushing causes the two bottom side belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is then expelled on the exit conveyor. Figure 8-1 8.2 Def nition of Running Mode The case sealer 800ab-NA has only one (automatic) operating mode with: - The EMERGENCY STOP BUTTON unlocked (Figure 8-1) - The main switch start switch “ON” (Figure 8-2) Figure 8-2 8.3.1 Normal Stop Procedure When the main switch is OFF, the machine stops immediately at any point of the working cycle. The same thing happens in case of electrical failure or when the machine is disconnected from the mains. Belt Direction 8.3.2 Emergency Stop The LATCHING EMERGENCY STOP BUTTON is located on the top center of the machine (Figure 8-1). E-Stop Location Figure 8-3 800ab-NA 20 2010 December 9-CONTROLS 9.1 Box Width Adjusting Knobs Figure 9-1 9.2 Start/Stop Button Power Switch Figure 9-2 9.3 Latching Emergency Stop Button E-Stop Switch Figure 9-3 800ab-NA 21 2010 December 10-SAFETY DEVICES OF THE MACHINE 10.1 Blade Guards 10.3 Electric System / Circuit Breaker Both the top and bottom taping units have a blade guard. (See Manual 2: AccuGlide™ 3 Taping Heads - 2 inch). The electric system is protected by a ground wire whose continuity has been tested during the final inspection. The system is also subject to insulation and dielectric strength tests. WARNING • Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been pre-set and requires no further maintenance. To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. 10.2 Emergency Stop Button WARNING The box drive belts are turned on and off with the electrical switch on the side of the machine frame. • The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by Pushing the On/Off switch to the Off (O) position and then to the On (I) position (Figure 10-1). If circuit is overloaded and circuit breaker trips, unplug machine from electrical power: 1. Determine cause of overload and correct. 2. Remove electrical enclosure cover. 3. Press the red "Reset" button and then the green "Start" button. 4. Replace cover. 5. Plug in machine. 6. Press machine "On" button to resume case sealing. WARNING • To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualified personnel to operate and service this equipment. To reduce the risk associated with hazardous voltage: − Position electrical cord away from foot and vehicle traffic. Important: The use of an extension cord is not recommended. However, if one is needed for temporary use, it must: • • • Have a wire size of 1.5mm diameter [AWG 16] Have a maximum length of 30.5m [100 ft] Be properly grounded. E-Stop Switch Figure 10-1 800ab-NA 22 2010 December 11 - SET UP AND ADJUSTMENTS 11.1 Box Width Adjustment Place a product filled box on infeed end of machine bed with top flaps folded as shown and manually move box forward to contact lower taping head applying roller. Turn drive belt adjustment crank to position both side drive belts against sides of box (Figure 11-1). 11.2 Box Height Adjustment Not Applicable to this machine. 11.3 Adjustment of Top Flap Compression Rollers Not Applicable to this machine. 11.4 Changing the Tape Leg Length Taping heads are preset to apply 70mm [2.75 inches] long tape legs. To change tape leg length to 50mm [2.0 inches], refer to Instructions below and also to Manual 2, "Removing Taping Heads Procedure Changing the Tape Leg Length". Figure 11-1 IMPORTANT – If drive belts are allowed to slip on box, excessive belt wear will occur. 11.5 Run Boxes to Check Adjustment Push electrical switch "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly. If the box movement is jerky or stops under the upper head, move the side drive belts in slightly to add more pressure between the box and drive belts. 800ab-NA 23 2010 December 12-OPERATION 12.1 Operator's Correct Working Position and Operational Flow (Figure 12-1). 12.3 Starting Production After having adjusted the machine according to the box dimensions (height-width), let the machine run without cartons and check its safety devices. Then start the working cycle. 12.4 Tape Replacement and Threading Skill 1 - Operator See Manual 2: AccuGlide™ 3 High Speed 2 Inch Taping Heads. Figure 12-1 Press the LATCHING EMERGENCY STOP BUTTON. Once the box has been filled, close its top flaps and push it between the top and bottom drive belts. Always keep hands in position as shown in Figure 12-2. WARNING • To reduce the risk associated with sharp The box will be automatically sealed with adhesive tape on the top and bottom box seams. Then the box will be expelled on the exit conveyor. blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Figure 12-2 12.5 Box Size Adjustment Hand Position Repeat all the operations shown in Section 11 - Set-Up and Adjustments. 12.6 Cleaning Before carrying out any cleaning or maintenance operation stop the machine by Pushing the OFF switch on the main and disconnect the electric power (Figure 12-3). 12.2 Starting the Machine Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed. Push the main switch ON after the EMERGENCY BUTTON is released. 12.7 Table of Operation Adjustments Operator Qualif cations 1 2 3 4 5 6 7 8 9 Tape loading and threading Tape web alignment Adjustment of one way tension roller Adjustment to box size (H and W) Top flap compression rollers Adjustment of tape applying spring Conveyor bed height adjustment Special Adjustment-Changing tape leg length Special Adjustment-Column re-positioning 1 1 1 1 1 1 1 2 2 12.8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP (OFF) main switch Figure 12-3 800ab-NA 24 2010 December 12-OPERATION (continued) 12.9 Troubleshooting Guide Problem Cause Correction Drive belts do not convey boxes Narrow boxes Check machine specifications. Boxes are narrower than recommended, causing slippage and premature belt wear. Worn drive belts Replace drive belts Top taping head does not apply enough pressure Adjust the box height adjustment with the crank Top flap compression rollers in too tight Readjust compression rollers Taping head applying spring holder missing Replace spring holder Taping head applying spring set too high Reduce spring pressure Worn or missing friction rings Replace friction rings Drive belt tension too low Adjust belt tension Electrical disconnect Check power and electrical plug Motor not turning Evaluate problem and correct Worn belt Replace belt Excessive belt tension Tension to 3.5 kg [7 lbs] per adjustment section Tape drum not centered Reposition tape drum Box flaps not of equal length Check box specifications Drive belts do not turn Drive belt break Tape not centered on box seam 2010 December 800ab-NA 25 THIS PAGE IS BLANK 26 13-MAINTENANCE AND REPAIRS 13.1 Safety Measures (see section 3) 13.2 Tools and Spare Parts Supplied with the Machine Carrying out maintenance and repairs may imply the necessity to work in dangerous situations. See Spare Parts Order Section. 13.3 Recommended Frequency of Inspection and Maintenance Operations Operation Frequency Inspection safety features Cleaning of machine Cleaning of cutter blade Oiling of felt pad Lubrication Blade replacement Drive belt replacement Quali daily weekly weekly weekly monthly when worn when worn 13.4 Inspections to be Performed Before and After Every Maintenance Operation Sections 1 1 2 2 2 2 2 13.4 13.5 13.6 13.7 13.7-13.8 See Manual 2 13.10 13.7 Cleaning of Cutter Blade Qualif cation 2 Should tape adhesive build-up occur, carefully wipe clean with oily cloth or brush (Figure 13-1). Oil prevents the build-up of tape adhesive. Before every maintenance operation, Push the main switch OFF and disconnect. During the maintenance operation, only properly trained and qualified personnel must work on the machine. At the end of every maintenance operation check the safety devices. (See manual 2.) 13.5 Check Eff ciency of Safety Features WARNING 1. Blade guard assembly lower taping head 2. Latching Emergency stop button with mechanical lock (interrupt supply of electrical power) 3. Push the main switch STOP/OFF • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer. 13.6 Cleaning of Machine − Allow only properly trained and qualified personnel to operate and service this equipment. Qualif cation 1 A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and over-heating of drive motors. The dust build up is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly. Excessive build-up that cannot be removed by vacuuming should be removed with a damp cloth. 800ab-NA f cation • To reduce the risk associated with pinches, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads. 27 2010 December 13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 13.8 Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. Replacement - See Steps 1 thru 8 Tension Adjustment - See Steps 3, 7 and 9. 1. Crank the upper taping head to its fully raised position. 2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4. 3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F). 4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is loose. See Figure 13-5. 5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard old belt. WARNING • To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualified personnel to operate and/or service this equipment A B C D E F G Figure 13-4 – Box Drive Belt (Left Side View – Infeed End) 800ab-NA 28 G 2010 December 13-MAINTENANCE AND REPAIRS (continued) WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads G G G Figure 13-5 – Box Drive Assembly, Infeed End 6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt. 7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies. Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5. Use a force gauge to pull the belt outward 25mm [1 inch] at mid span, as shown with a moderate pulling force of 3.5 kg [7 lbs]. 8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly. Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, the belt may be installed either way. 13.9 Drive Pulley Rings Installation : Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6). Figure 13-6 800ab-NA 29 2010 December 13-MAINTENANCE AND REPAIRS (continued) Drive Belt Direction Discharge End Infeed End 25mm [2 Inch] Def ection @ 3.5 kg [7 lbs.] Pull Force at Midspan Figure 13-7 – Box Drive Belt Tension Adjustment, Top View Box Drive Belt WARNING • To reduce the risk associated with pinch, entanglement and hazardous voltage: − Turn electrical supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 13.10 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately. Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs] applied at the midspan, as shown in Figure 13-7, will deflect the belt 25mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head. To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7. 800ab-NA 30 2010 December 13-MAINTENANCE AND REPAIRS (continued) 13.11 Special Set-Up Procedure WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads 13.11.1 Taping Heads Taping Head Adjustments WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp TAPE WEB ALIGNMENT – Manual 2 TAPE DRUM FRICTION BRAKE – Manual 2 APPLYING MECHANISM SPRING – Manual 2 ONE-WAY TENSION ROLLER – Manual 2 TAPE LEG LENGTH Leading Tape Leg Length Adjustment – Manual 2 Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2 Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See "Special Set-Up Procedure – Changing Tape Leg Length". 800ab-NA 31 2010 December 13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) 13.11.2 Drive Belt Assembly Height A WARNING B • To reduce the risk associated with C − Use proper body mechanics when D muscle strain: removing or installing taping heads that are moderately heavy or may be considered awkward to lift The drive belt assemblies can be raised 48mm [2 inches] to provide better conveying of tall boxes. This change increases the minimum box height that can be taped to 190mm [7-1/4 inches]. Disassemble – Figure 13-8 Figure 13-8 – Drive Belt Assembly, Disassembly 1. It is first necessary to raise the top taping head. Utilize the height adjustment crank and move the upper taping head to the fully raised position. 2. Remove and retain the screw (A), cap washer (B) and spacer (C) from the front and rear arm assembly pivots. A 3. Lift belt drive assembly (D) up off the arm assembly pivots. B D Reassemble – Figure 13-9 4. Reassemble the spacer (C) onto the front and rear arm assembly pivots. C 5. Install the belt drive assembly (D) onto the pivots and secure with the cap washers (B) and screws (A). Note – Both drive belt assemblies must be installed at the same operating height. Figure 13-9 – Drive Belt Assembly, Reassembly 800ab-NA 32 2010 December 13-MAINTENANCE AND REPAIRS (continued) Special Set-Up Procedure (continued) 13.11.3 Chain Removal WARNING • WARNING • To reduce the risk associated with muscle strain: − Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads 1. Remove M6 x 16 hex hd screw, special washer and drive belt width adjustment crank Figure 13-10. Important – Before removing chain, mark both front and rear sprockets/chain with chalk " or paint to be sure sprockets/chain when re-assembled, will be in same position as before disassembly. Figure 13-11A and Figure 13-11B. Do not rotate sprockets once chain is removed. (This would result in the right and left drive assemblies not being parallel.) 2. Remove side covers (2) from each side of machine bed - Figure 13-10. 3. Remove chain. If necessary, slip width adjustment crank on shaft and rotate until chain master link is in convenient position for removal. Remove chain master link and remove chain. Figure 13-11C. C M6 X 16 Hex Hd Screw Washer Master Link A Crank Side Covers B Mark Chain and Sprocket Figure 13-10 – Crank/Chain Guards Mark Chain and Sprocket Figure 13-11 – Chain Removal 800ab-NA 33 2010 December THIS PAGE IS BLANK 34 13-MAINTENANCE AND REPAIRS (continued) 13.12 List of the Maintenance Operations Date: Description of Operation ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ 800ab-NA 35 2010 December THIS PAGE IS BLANK 36 14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO. 14.1 Information for Disposal of Machine (ELV) The machine is composed of the following materials: - Steel structure Nylon rollers Drive belts in PVC Nylon pulleys For machine disposal, follow the regulations published in each country. 14.2 Emergency Procedures Figure 14-1 In case of danger/fire: Disconnect plug of power cable from power supply. (Figure 14-1) IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires (Figure 14-2). 15.1 Statement of Conformity Not Applicable. 15.2 Emission of Hazardous Substances Figure 14-2 Nothing to report 800ab-NA 37 2010 December THIS PAGE IS BLANK 38 16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 800ab-NA 39 2010 December 16-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 16.2 Spare Parts Order Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Order parts by quoting the following information: (Refer to the Identification Plate on the Machine) • • • • • • • MACHINE MODEL SERIAL NUMBER FIGURE NO. POSITION 3M PART NO. (11 DIGITS) DESCRIPTION QUANTITY Refer to Manual 2 for recommended taping head spare parts. IMPORTANT! The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated. It is very important that all the orders of spare parts make reference to the serial number of the machine (located on the identification plate on the machine). The manufacturer reserves the right to modify the machine at any time without notice. It is suggested that the following spare parts be ordered and kept on hand. 800ab Qty. 3M-Part 2 Number 78-8076-5452-6 Description Belt-Drive W/Hook Tool Kit A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item. Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety labels used on the 800ab Adjustable Case Sealer. 800ab-NA 40 2010 December 800ab Adjustable Case Sealer, Type 40800 Frame Assemblies To Order Parts: 1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the machine. 2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number. 3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration. Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, if desired. 4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name, machine type, and serial number that are located on the identification plate. 5. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. Options and Accessories For additional information on the options and accessories listed below, contact your 3M Representative. Part Number Option/Accessory 78-8052-6553-1 78-8069-3983-7 70-0066-5081-9 78-8069-3926-6 70-0064-4962-6 78-8069-3926-6 78-8095-4855-1 7 Folder Kit Box Hold Down Attachment Caster Kit Attachment Conveyor Extension Attachment Low Tape Sensor Kit AccuGlide 3 Lower Taping Head - 2 inch, Type 10800 Low Tape Sensor Kit 2 Inch Tape Edge Fold Kit (Lower) 800ab-NA 41 2010 December THIS PAGE IS BLANK 42 800ab Adjustable Case Sealer Taping Head Parts (See Manual 2) Figure 15231 Figure 6176 Figure 6174 Figure 6163 Figure 6177 Figure 15407 Frame Assemblies 800ab-NA 43 2010 December 800ab 17 4 7 15 11 9 8 16 10 5 4 3 6 7 7 1 13 14 1 18 2 12 15 Figure 15407 800ab-NA 44 2010 December 800ab Figure 15407 Figure 10440 2807 Ref. Ref. No. No. 3M 3M Part Part No. No. Description Description 15407-1 78-8070-1565-2 Tape Drum Bracket Assembly 15407-2 78-8070-1395-4 Bracket – Bushing Assembly 15407-3 78-8076-4519-3 Shaft – Tape Drum 15407-4 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch 15407-5 78-8098-8749-6 Tape Drum 15407-6 78-8098-8817-1 Leaf Spring 15407-7 26-1002-5753-9 Screw – Self Tapping 15407-8 78-8060-8172-1 Washer – Friction 15407-9 78-8052-6271-0 Washer – Tape Drum 15407-10 78-8100-1048-4 Spring – Core Holder 15407-11 26-1004-5510-9 Washer - Plain, M10 15407-12 78-8070-1215-4 Spacer – Stud 15407-13 26-1000-0010-3 Washer – Flat, M6 15407-14 78-8010-7169-3 Screw – Hex Hd, M6 x 12 15407-15 78-8060-8474-1 Tape Drum Assembly- 2 inch Head 15407-16 78-8017-9077-1 Nut – Self Locking, M10 x 1 15407-17 78-8098-8816-3 Latch - Tape Drum 15407-18 78-8017-9169-5 Nut - M18 x 1 800ab-NA 45 2010 December 800ab Front Figure 6163 / 1 800ab-NA 46 2010 December 800ab Figure 6163 / 1 Ref. No. 3M Part No. Description 6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H 6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H 6163-3 78-8076-5401-3 Block – Upper 6163-4 78-8076-5402-1 Block – Lower 6163-5 78-8076-5403-9 Nut – Block, R/H 6163-6 78-8076-5404-7 Nut – Block, L/H 6163-7 78-8076-5405-4 Bushing – Block 6163-8 78-8076-5239-7 Screw – Hex Hd, M6 x 50 6163-9 26-1000-0010-3 Washer – Flat M6 6163-10 26-1003-6916-9 Nut – Locking, Plastic Insert M6 6163-11 78-8100-1220-9 Shaft – Drive Mount 6163-12 26-1003-5842-8 Screw – Hex Hd, M8 x 20 6163-13 78-8017-9318-9 Washer – Plain 8 mm 6163-14 78-8076-5407-0 Screw – R/H 6163-15 78-8076-5408-8 Screw – L/H 6163-16 78-8076-5409-6 Screw – Handle, R/H 6163-17 78-8076-5410-4 Screw – Handle, L/H 6163-18 78-8076-5411-2 Spacer – Screw 6163-19 78-8076-5412-0 Flange – W/Bearing 6163-20 78-8060-8010-3 Snap Ring – 42 mm Shaft 6163-21 78-8076-5413-8 Spring 6163-22 78-8076-5414-6 Coupling – Screw, Female 6163-23 78-8076-5415-3 Coupling – Screw, Male 6163-24 26-1003-7946-5 Screw – Soc Hd, M4 x 25 6163-25 78-8076-5416-1 Spacer – Hex, 10 x 107 6163-26 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25 6163-27 78-8076-5417-9 Spacer 800ab-NA 47 2010 December 800ab Rear Figure 6166 Figure 6163 / 2 800ab-NA 48 2010 December 800ab Figure 6163 / 2 Ref. No. 3M Part No. Description 6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft 6163-29 78-8076-5418-7 Support – Screw 6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12 6163-31 78-8005-5741-1 Washer – Plain M5 6163-32 78-8010-7417-6 Nut – Hex M5 6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16 6163-34 78-8046-8135-7 Key – 5 x 5, 12 mm 6163-35 78-8076-5420-3 Chain – 3/8 Inch, 133 Links 6163-36 78-8076-5421-1 Support – Tension Roller 6163-37 78-8010-7169-3 Screw – Hex Hd, M6 x 12 6163-38 78-8070-1503-3 Roller – Chain Tensioning 6163-39 78-8060-7878-4 Idler Screw 6163-40 78-8076-4807-2 Crank Assembly 6163-41 78-8076-5422-9 Crank 6163-42 78-8070-1509-0 Shaft – Crank 6163-43 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16 6163-44 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1 6163-45 78-8070-1511-6 Bushing 6163-46 78-8005-5740-3 Washer – Plain 4 mm 6163-47 78-8010-7157-8 Screw – Hex Hd, M4 x 10 6163-48 78-8070-1512-4 Knob – VTR-B-M12 6163-49 78-8032-0375-7 Screw – Hex Hd, M6 x 16 6163-50 78-8076-4809-8 Washer – Crank 6163-51 78-8070-1506-6 Cover – Screw 6163-52 78-8076-5423-7 Shaft 6163-53 78-8076-5424-5 Block 6163-54 78-8076-5425-2 Set Screw – M4 x 3 800ab-NA 49 2010 December 800ab 41 40 46 22 A 7 16 15 39 13 37 14 1 45 47 7 9 45 47 32 A 36 34 33 31 38 28 2 35 47 32 37 44 30 29 44 42 33 43 45 43 12 24 29 9 11 30 2 Figure 6174 / 1 800ab-NA 50 2010 December 800ab Figure 6174 / 1 Figure 6174 (Page 1 of 2) Ref. No. 3M Part No. Description 6174-1 78-8076-5380-9 Bed – Conveyor 6174-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 6174-3 78-8076-5382-5 Leg – Inner 6174-4 78-8060-8480-8 Pad – Foot 6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30 6174-6 78-8017-9313-0 Nut –Self-Locking, M8 6174-7 78-8017-9318-9 Washer – Plain 8 mm 6174-8 78-8076-5383-3 Stop – Leg 6174-9 26-1003-7963-0 Screw – Soc Hd, M8 x 16 6174-10 78-8060-8481-6 Label – Height 6174-11 78-8052-6676-0 Clamp – Outer 6174-12 78-8052-6677-8 Clamp – Inner 6174-13 78-8060-7693-7 Roller – 32 x 38 6174-14 78-8076-5384-1 Shaft – Roller 6174-15 78-8076-5385-8 Spring 6174-16 78-8094-6100-3 Conveyor Assembly – Front 6174-17 78-8076-5387-4 Conveyor – Front 6174-18 78-8091-0780-4 Shaft – Central Roller 6174-19 78-8091-0781-2 Shaft – Side Roller 6174-20 26-1003-5828-7 Screw – Hex Hd, M6 x 10 Special 6174-21 78-8076-5389-0 Mounting – Conveyor 6174-22 78-8094-6101-1 Conveyor Assembly – Rear 6174-23 78-8076-5391-6 Conveyor – Rear 6174-24 78-8076-5392-4 Support – Tape Drum 6174-25 78-8060-8483-2 Support – Outboard Roll 6174-26 78-8060-8484-0 Shaft – Roller 800ab-NA 51 2010 December 800ab 22 16 13 13 23 17 19 21 19 21 18 18 20 20 24 25 26 29 28 27 2 49 52 51 3 10 6 7 8 50 9 4 OPTIONAL 5 Figure 6174/2 800ab-NA 52 2010 December 800ab Figure 6174 /2 Figure 6174 (Page 2 of 2) Ref. No. 3M Part No. Description 6174-27 78-8060-8485-7 Roller 6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16 6174-29 26-1000-0010-3 Washer – Flat M6 6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16 6174-31 78-8060-8487-3 Cover – Switch 6174-32 78-8060-8087-1 Screw – M5 x 10 6174-33 78-8010-7417-6 Nut – Hex M5 6174-34 78-8076-5393-2 Plate – Tape Bracket Support 6174-35 78-8076-5394-0 Spacer 6174-36 78-8076-5483-1 Support – Roller, Chain Tensioning 6174-37 78-8076-5484-9 Cover – R/H 6174-38 78-8113-6836-0 Cover – L/H, W/English Language Label 6174-39 78-8060-7876-8 Cover – Plug, Lateral 6174-40 78-8028-8208-0 Screw – 6P x 9,5 6174-41 78-8060-7873-5 Plug Female 6174-42 78-8060-8488-1 Screw – Hex Hd M5 x 20 6174-43 78-8046-8217-3 Washer – Special 6174-44 78-8005-5741-1 Washer – Plain M5 6174-45 78-8076-4991-4 Spacer 6174-46 26-1003-5841-0 Screw – M8 x 16 6174-47 78-8076-5192-8 Bracket – E-Stop 6174-49 78-8069-3983-7 Caster Assembly 6174-50 26-1009-9096-4 Caster – Dual Locking 6174-51 26-1009-9094-9 Washer – Spring, Helical, M12 6174-52 26-1009-9095-6 Nut – M12 800ab-NA 53 2010 December 800ab 14 13 57 63 58 77 62 59 60 48 45 61 49 12 48 45 9 11 10 44 45 46 47 15 48 9 10 23 6 5 9 10 40 10 45 16 39 42 19 8 45 43 41 17 8 9 51 52 50 33 34 8 21 9 22 35 20 18 21 22 53 54 67 56 10 9 68 55 3 4 Figure 15230/1 800ab-NA 54 2010 December 800ab Figure 15230/1 Ref. No. 3M Part No. Description 15230-1 15230-2 15230-3 15230-4 15230-5 15230-6 15230-7 15230-8 15230-9 15230-10 15230-11 15230-12 15230-13 78-8100-1205-0 78-8100-1206-8 78-8100-1207-6 78-8100-1208-4 78-8113-6818-8 78-8113-6819-6 78-8091-0500-6 78-8055-0661-1 26-1003-5829-5 26-1000-0010-3 78-8094-6109-4 78-8023-2334-1 78-8070-1522-3 78-8100-0865-2 78-8052-6718-0 78-8052-6719-8 78-8046-8267-8 78-8091-0654-1 78-8046-8268-6 78-8076-4590-4 26-1011-8828-7 78-8070-1523-1 78-8094-6174-8 78-8076-5439-3 78-8060-7886-7 78-8046-8135-7 78-8137-0934-8 78-8057-5834-5 78-8057-5835-2 78-8076-5440-1 78-8076-5441-9 78-8052-6713-1 78-8055-0669-4 78-8057-5739-6 78-8055-0668-6 78-8091-0382-9 78-8076-5442-7 26-0001-5862-1 78-8054-8877-8 78-8137-0935-5 78-8076-4933-6 Drive Assembly – R/H W/O Motor Drive Assembly – L/H W/O Motor Guide – Lower, R/H Guide – Lower, L/H Guide – Upper, R/H, W/English Language Label Guide – Upper, L/H, W/English Language Label Bushing – Side Drive Spacer Screw – Hex Hd, M6 x 12 Washer – Flat M6 Support – Gearmotor Screw – Soc Hd, Hex Soc, M6 x 25 Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz Motor - 220/220v, 50/60 Hz, 3 Phase Motor - 220/415v, 50 Hz, 3 Phase Motor - 260/440v, 50 Hz, 3 Phase Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw Motor - 145v, 60 Hz, 1 Phase Motor - 220/240v, 50 Hz, 1 Phase 0.12kw Motor - 220/240v, 60 Hz, 1 Phase Capacitor – 15μF, 300VAC, Motor Run Screw – 1/4 - 28 x 1/2 SHCS Extension – Gearmotor Flange Assembly Screw – Hex Hd, M6 x 16, Special Key – 5 x 5, 12 mm Sprocket – 3/8 Inch, Z-17 Tab Washer Centering Washer Pulley Assembly – Drive Roller – Drive Ring – Polyurethane Shaft – Pulley Keyed Key – M5 x 5 x 30 mm Washer – 15/26 x 1 Belleville Washer – /16 Flange Assembly Screw – Flat Hd Soc, M5 x 12 Washer – 5,5/20 x 4 Sprocket 3/8'' Z20 Chain – 3/8 Inch Pitch, 52 Pitch 15230-14 15230-15 15230-16 15230-17 15230-18 15230-19 15230-20 15230-21 15230-22 15230-23 15230-24 15230-25 15230-26 15230-27 15230-28 15230-29 15230-30 15230-31 15230-32 15230-33 15230-34 800ab-NA 55 2010 December 800ab 66 65 64 66 65 64 1 2 23 31 32 35 38 30 24 29 25 36 25 24 28 26 37 27 19 30 Figure 15230/2 800ab-NA 56 2010 December 800ab Figure 15230/2 Ref. No. 3M Part No. Description 15230-35 78-8076-5443-5 Pulley Assembly – Idler 15230-36 78-8055-0660-3 Roller – Idler 15230-37 78-8076-5444-3 Shaft – Idler Pulley 15230-38 12-7997-0272-0 E-Ring – M-25 15230-39 78-8076-5445-0 Tensioning – Belt 15230-40 78-8076-5446-8 Washer – Shaft 15230-41 78-8070-1519-9 Screw – Soc Hd, Hex Hd, M8 x 70 15230-42 78-8017-9318-9 Washer – Plain 8 mm 15230-43 78-8076-5448-4 Cover – Belt Tensioner 15230-44 78-8055-0850-0 Screw – Cap, M4 x 6 15230-45 78-8005-5740-3 Washer – Plain 4 mm 15230-46 78-8100-1211-8 Cover – Drive, R/H 15230-47 78-8100-1212-6 Cover – Drive, L/H 15230-48 26-1002-5753-9 Screw – Self-Tapping 15230-49 78-8100-1213-4 Guard – Belt 15230-50 78-8100-1214-2 Guard – Rubber 15230-51 78-8100-1215-9 Guard – Metal 15230-52 78-8076-5255-3 Screw – Phillips Hd, M4 x 12 15230-53 78-8091-0764-8 Cover – Chain, Right 15230-54 78-8091-0765-5 Cover – Chain, Left 15230-55 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25 15230-56 78-8076-5452-6 Belt – Box Drive 15230-57 78-8060-7631-7 Connector – 3/8 Inch 15230-58 78-8076-5197-7 Sleeving – /12, 800 mm 15230-59 78-8060-7626-7 Connector – PG 11/12 15230-60 78-8060-7877-6 Plug Housing – Vertical 15230-61 78-8060-7875-0 Plug Male 15230-62 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length 15230-63 78-8076-4968-2 Terminal 15230-64 78-8076-5453-4 Roller 15230-65 78-8054-8577-4 Washer – Special 15230-66 26-1001-9843-6 Screw – Flat Soc Hd, M6 x 16 15230-67 78-8010-7210-5 Screw - Tensioner 15230-68 78-8137-0932-2 Tensioner - Pulley R/H 78-8137-0933-2 Tensioner - Pulley L/H 800ab-NA 57 2010 December 800ab 3 4 10 8 8 2 6 5 7 6 7 8 9 6 7 = 1 Figure 6176 800ab-NA 58 2010 December 800ab Figure 6176 Figure 6176 Ref. No. 3M Part No. Description 6176-1 78-8100-1225-8 Slide Compression Roller – R/H 6176-2 78-8100-1226-6 Slide Compression Roller – L/H 6176-3 78-8113-6984-8 Bracket – Roller, R/H, W/English Language Label 6176-4 78-8113-6985-5 Bracket – Roller, L/H, W/English Language Label 6176-5 78-8076-5491-4 Shaft – Roller 6176-6 78-8060-8106-9 Bushing – Nylon 6176-7 78-8055-0821-1 Rubber Roller 6176-8 26-1004-5510-9 78-8052-6566-3 Washer -–Plain M10 Friction 6176-9 78-8016-5855-6 E-Ring – 10 mm 6176-10 26-1003-6918-5 Nut – Hex Flange M10, Plastic Insert 800ab-NA 59 2010 December 800ab 18 27 7 6 3 6 21 14 13 18 17 6 2 9 15 18 18 7 6 5 10 4 11 3 12 8 20 19 2 1 16 17 24 26 22 23 21 Figure 6177 800ab-NA 60 25 2010 December 800ab Figure 6177 Ref. No. 3M Part No. Description 6177-1 6177-2 6177-3 6177-4 6177-5 6177-6 6177-7 6177-8 6177-9 6177-10 6177-11 6177-12 78-8094-6379-3 78-8113-6759-4 78-8094-6381-9 78-8005-5740-3 26-1003-6914-4 78-8076-4715-7 78-8076-5211-6 78-8057-5807-1 78-8094-6382-7 78-8028-8208-0 78-8017-9018-5 78-8094-6383-5 78-8100-0830-6 78-8100-0831-4 78-8076-5378-3 78-8100-0755-5 78-8114-4600-0 78-8076-5223-1 78-8119-8965-2 78-8094-6384-3 78-8076-4968-2 26-1009-8724-2 78-8100-1038-5 78-8060-8053-3 26-1003-7957-2 26-1000-0010-3 78-8119-6528-0 78-8094-6386-8 78-8113-6887-3 78-8017-9257-9 78-8060-8087-1 78-8010-7417-6 78-8094-6385-0 Support Box Box – W/English Language Label Screw – Soc Hd, Hex Hd, M4 x 15 Washer – Plain, 4 mm Nut – Plastic Insert, M4 Cord Grip Set Nut – GMP13.5 Cord Grip – ST 16 Guide – Mounting Screw – 6PX9,5 Washer – Plain, M4 SPEC Contactor - Allen Bradley 110V, 60Hz Contactor - Allen Bradley 220V, 50HZ Contactor - Allen Bradley 380V, 50HZ Circuit Breaker - Allen Bradley 1.6-2.5A Circuit Breaker - Allen Bradley 2.5-4 A Circuit Breaker - Allen Bradley 6.3-10a Circuit Breaker - Allen Bradley 1-1.6A Circuit Breaker - Allen Bradley Clamp – VGPE 4/6 Terminal Power Cord W/Plug – Type SO Cable – 3X20 AWG, 5 MT Wire – 3-Pole, 5 Meters Length Screw – Soc Hd, Hex Hd, M6 x 16 Washer – Flat, M6 E-Stop Enclosure – W/English Language Label Switch – On/Off, Sprecher & Schuh, DM3N-C-01/10 Support – On/Off Switch, W/English Language Label Screw – M4 x 10 Screw – M5 x 10 Nut – Hex, M5 E-Stop - Allen Bradley, 800EP-MTS643LX01 6177-13 6177-14 6177-15 6177-16 6177-17 6177-18 6177-19 6177-20 6177-21 6177-22 6177-23 6177-24 6177-25 6177-26 6177-27 800ab-NA 61 2010 December THIS PAGE IS BLANK 62 Instructions and Parts List Important Safety Information AccuGlide 3 TM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instructions. Upper and Lower Taping Heads 2 Inch Spare Parts Type 10800 Serial No._____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 It is recommended you immediately order the spare parts listed in the "Spare Parts/Service Information" section. These parts are expected to wear through normal use, and should be kept on hand to minimize production delays. AccuGlide™ is a Trademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2009 44-0009-2070-0 (A120709-NA) Replacement Parts and Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. Technical Assistance / Replacement Parts and Additional Manuals: Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/ machine name, machine type, and serial number that are located on the identif cation plate (For example: Model 700a - Type 39600 - Serial Number 13282). Identif cation Plate United States 3M Tape Dispenser Parts 241 Venture Drive 1-800-344-9883 Amery, WI 54001-1325 Fax: 1-715-268-8153 Minimum billing on parts orders will be $25.00. Replacement part prices available on request. $10.00 restocking charge per invoice on returned parts Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 © 3M 2009 44-0009-1851-4 (H031008) i THIS PAGE IS BLANK Replacement Parts And Service Information To Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below. Included with each machine is an Instructions and Parts List manual. SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM: Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identification plate. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000 3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. ii © 3M 2009 44-0009-1852-2 (F031008) THIS PAGE IS BLANK Instruction Manual AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch Type 10800 Table of Contents Page Replacement Parts and Service Information ............................................................................................ i - ii Table of Contents...................................................................................................................................... iii Equipment Warranty and Limited Remedy ............................................................................................... iv Intended Use ............................................................................................................................................ 1 Taping Head Contents / How to Use Manual............................................................................................ 3 Important Safeguards ............................................................................................................................... 4 - 5 Specifications ........................................................................................................................................... 6 - 7 Dimensional Drawing .................................................................................................................... 7 Installation ................................................................................................................................................ Receiving and Handling ................................................................................................................ Installation Guidelines ................................................................................................................... Tape Leg Length ........................................................................................................................... Tape Width Adjustment ................................................................................................................. 8 8 8 8 8 Operation .................................................................................................................................................. 9 - 11 Tape Loading – Upper Taping Head.............................................................................................. 10 Tape Loading – Lower Taping Head.............................................................................................. 10 - 11 Maintenance ............................................................................................................................................. 12 - 13 Blade Replacement ....................................................................................................................... 12 Blade Guard .................................................................................................................................. 12 Blade Oiler Pad ............................................................................................................................. 12 Cleaning ........................................................................................................................................ 13 Applying/Buffing Roller Replacement............................................................................................ 13 Adjustments .............................................................................................................................................. 14 - 16 Tape Latch Alignment .................................................................................................................... 14 Tape Drum Friction Brake ............................................................................................................. 14 Applying Mechanism Spring.......................................................................................................... 15 One-Way Tension Roller ............................................................................................................... 15 Tape Leg Length ........................................................................................................................... 16 Leading Tape Leg Length Adjustment ............................................................................ 16 Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16 Troubleshooting Guide ............................................................................................................................. 17 - 18 Spare Parts/Service Information............................................................................................................... Recommended Spare Parts .......................................................................................................... Replacement Parts and Service.................................................................................................... 19 19 19 Replacement Parts Illustrations and Parts List ................................................................ ......................21 - End of Manual iii 7 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch, Type 10800 with the following warranty: 1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for ninety (90) days after delivery. 2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after delivery. If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such notice within five (5) business days after the expiration of the warranty period. All notices required hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care, or due to any accidental cause. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including breach of warranty, breach of contract, negligence, or strict liability. Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized representatives of 3M and seller. AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 AccuGlide 3 Taping Head - 2" iv 8 2009 February Intended Use size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M-Matic™ case sealers. This includes replacement of other types of taping, gluing or stapling heads in existing case sealing machines. The AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch have been designed and tested for use with Scotch® pressure-sensitive film box sealing tape. The intended use of the AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is to apply a "C" clip of Scotch® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic™ case sealers. The compact AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800 AccuGlide 3 Taping Head - 2" 1 2009 February THIS PAGE IS BLANK 2 Taping Head Contents AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch - consists of: Qty. Part 1 1 1 1 Name Taping Head Assembly Tape Drum and Bracket Assembly Hardware and Spare Parts Kit Threading Tool General Information This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication © 3M 2009. How to use this Manual The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on with the machine. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed) Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your after sale service for a new copy (if it is possible, please have the manual name, part number, and revision information and/or model/machine name, machine type, and serial number) that are located on the identification plate (For example: Model 700a - Type 39600 - Serial Number 13282). NOTE: All the important warning notes related to the operation of the machine are identified by the symbol: Updating the Manual Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts of the manual which contain amendment made after its first publication. The user must use them to update this manual. AccuGlide 3 Taping Head - 2" 3 2009 February Important Safeguards This safety alert symbol identif es important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. CAUTION • To reduce the risk associated with muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift Explanation of Signal Word Consequences CAUTION Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage. • To reduce the risk associated with impact hazards: − Place the taping head on a smooth level surface when maintaining or servicing this equipment WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage. WARNING • To reduce the risk associated with mechanical hazards: − Read, understand and follow all safety and operating instructions before operating or servicing the case sealer − Allow only properly trained and qualified personnel to operate and/or service this equipment • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp (Important Safeguards continued on next page) AccuGlide 3 Taping Head - 2" 4 2009 February Important Safeguards (Continued) Important - In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Upper Taping Head Label 78-8137-3317-3 Lower Taping Head Label 78-8137-3316-5 Figure 1-1 Replacement Labels/3M Part Numbers AccuGlide 3 Taping Head - 2" 5 78-8070-1335-0 2009 February Specif cations 1. Tape: For use with Scotch® pressure-sensitive film box sealing tapes. 2. Tape Width: 36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch® film tapes.) 4. Tape Application Leg Length - Standard: 70mm ± 6mm [2-3/4 inches ±1/4 inch] Tape Application Leg Length - Optional: 50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.") 5. Box Size Capacities: For use with center seam regular slotted containers. Length – 443mm [17.44 inches] w/ Guard Height – 406mm [16 inches] w/ Guard Width – 107mm [4.2 inches] When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction manual specifications for box weight and size capacities. 6. Operating Rate: Conveyor speeds up to 0.5 m/s [100 feet per minute]. 7. Operating Conditions: Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes. Important – Taping heads should not be washed down or subjected to conditions causing moisture condensation on components. 8. Taping Head Dimensions: Length Height Width Weight – – – – 442mm [17 3/8 inches] 648mm [25 1/2 inches] (with tape drum) 105mm [4-1/8 inches] (without mounting spacers) Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.] (Specifications continued on next page.) AccuGlide 3 Taping Head - 2" 6 2009 February Specif cations Figure 2/1 Dimensional Drawing AccuGlide 3 Taping Head - 2" 7 2009 February Installation WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp Receiving And Handling 3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head assemblies to allow taping of box heights down to 90mm [3-1/2 inches]. After the taping head assembly has been unpackaged, examine the unit for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative. Note – AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch is supplied with a buffing arm guard. Adjustments may be required to install the taping head into some older design 3M-Matic™ case sealers. Installation Guidelines The taping head assembly can be used in converting existing or in custom made machinery. It can be mounted for top taping or bottom taping. Refer to "Box Size Capacities," as well as Figure 2-1 in the Specifications section, for the following points in making such installations: 4. Mounting studs are provided with the taping head, but special installations may require alternate means for mounting. 5. Box hold-down or guides should be provided and the taping head mounted so that the side plates are 6mm [1/4 inch] maximum away from the surface on which the box rides. CAUTION • To reduce risk associated with muscle strain: - Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift Tape Leg Length Taping heads are factory set to apply standard 70mm [2-3/4 inch] tape legs. The heads can be converted to apply 50 mm [2 inch] tape legs if desired but both upper and lower heads should be set to apply the same tape leg length. See "Adjustments – Changing Tape Leg Length From 70 to 50mm [2-3/4 to 2 Inches]." Important – Always conduct a hazard review to determine appropriate guarding requirements when the installation is in an application other than 3M-Matic (TM) equipment Also, the conveyor speed at which the product moves through the taping heads, affects the leading and trailing tape leg length. See "Adjustments section – Leading Tape Leg Length Adjustment." 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 30.5 m/min [100 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. Tape Width Adjustment 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from contacting the applying or buffing roller arms resulting in damage to the taping head. AccuGlide 3 Taping Head - 2" Taping heads are factory set to apply 48mm [2 inch] wide tape. If it is necessary to align the tape or to apply narrower tapes, refer to "Adjustments – Tape Web Alignment" for set-up procedure. 8 2009 February Operation Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife Threading Needle Wrap Roller Buff ng Roller Buff ng Arm Cover Knurled Roller Applying Mechanism Spring Tension Wrap Roller One-Way Tension Roller Tape Adhesive Side Tape Supply Roll Tape Drum Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View) (Operation continued on next page.) AccuGlide 3 Taping Head - 2" 9 2009 February Operation (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp 5. Pull the threading needle down until the tape travels between the apply plate and the ears of the apply arm (Position 4) until it extends past the applying roller. When properly threaded the adhesive side of the tape should be facing the knurled rollers at position 2 and also position 3. It is recommended that the detailed instructions and sketches in this manual be referred to the first few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight. 6. Cut away any excess tape. Important – Do not cut against the apply roller roller damage could occur. CAUTION • Tape Loading – Lower Taping Head 1. Remove the lower taping head from the conveyor bed or associated equipment and place it a convenient working position. To reduce the risk associated with muscle strain: − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift • 2. The lower taping head is loaded and threaded in the same manner as the upper head. Follow the upper taping head tape loading/threading procedure. To reduce the risk associated with impact hazards: Figure 3-3 Insert threading needle through rollers in direction indicated by arrows. − Place the taping head on a smooth level surface when maintaining or servicing this equipment One-Way Tension Roller Tape Loading – Upper Taping Head Tension Wrap Roller 1. Place the upper taping head in a convenient working position. 2. Use Figures 3-3 to 3-5 and tape threading label. Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll. Knurled Roller Wrap Roller 3. Attach the threading needle to the end of the roll. Guide the threading needle around the wrap roller (Position 1) then back around the one-way tension roller (Position 2). Applying Roller 4. Continue pulling the threading needle down and guide it between the two rollers on the apply arm (Position 3). AccuGlide 3 Taping Head - 2" Figure 3-3 – Tape Loading/Threading 10 2009 February Operation (Continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back flange of drum. Adhere tape lead end to threading needle as shown. WARNING • Figure 3-4 – Tape Loading/Threading To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller. AccuGlide 3 Taping Head - 2" Figure 3-5 – Tape Loading/Threading 11 2009 February Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp The AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch has been designed for long, trouble free service. The taping head will perform best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product. 3. Bottom the blade slots against the screws. (This will position the blade at the correct angle.) Tighten the blade screws to secure the blade. Note – Check the blade position to insure proper clearance between blade and guard by slowly pivoting the blade guard back. Blade Replacement, Upper and Lower Taping Heads (Figure 4-1) Blade Guard The blade guard covers the blade whenever a box is not being taped. Periodically check to be sure the blade guard is functioning properly and returning to cover the blade. Replace any defective parts. WARNING • To reduce the risk associated with sharp blade hazards: Blade Oiler Pad - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp WARNING 1. Loosen, but do not remove, the blade screws (A). Remove and discard old blade. • 2. Mount the new blade (B) with the beveled side away from the blade holder. To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp The taping heads are equipped with a felt oiler pad that has been pre-lubricated at the factory to provide a film of oil on the cutting edge of the blade to reduce adhesive build-up. Apply SAE #30 nondetergent oil as needed. Saturate felt oiler pad. Should tape adhesive build-up occur on blade, carefully wipe clean with an oily cloth. Knife Guard Knife Holder (Maintenance continued on next page.) Figure 4-1 – Blade Replacement AccuGlide 3 Taping Head - 2" 12 2009 February Maintenance (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − • Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp Cleaning Applying/Buff ng Roller Replacement Regular slotted containers produce a great deal of dust and paper chips when conveyed through taping heads. If this dust is allowed to build-up on the heads, it can cause wear on the moving parts. Excessive dirt build-up should be wiped off with a damp cloth. Cleaning should be done once per month, depending on the number and type of boxes used. If the boxes used are dirty, or if the environment in which the heads operate is dusty, cleaning on a more frequent basis may be necessary. Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw. To ease removal of second screw, a 5mm hex socket has been provided at the bottom of the threads in both ends of the shaft. Insert a 5mm hex key wrench into this socket after removing one screw to hold the shaft for removal of the second screw. See Figure 4-2. Note – Never attempt to remove dirt from taping heads by blowing it out with compressed air. This can cause the dirt to be blown inside the components onto sliding surfaces. Dirt in these areas can cause serious equipment damage. Never wash down or subject taping heads to conditions causing moisture condensation on components. Serious equipment damage could result. Hex Socket 5mm Hex Key Wrench Section View of Roller/Shaft Figure 4-2 – Roller Shaft Section View AccuGlide 3 Taping Head - 2" 13 2009 February Adjustments WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running. Figure 5-1 – Tape Latch Alignment Tape Latch Alignment – Figure 5-1 The Latching tape drum assembly is pre-set to accommodate 48mm [2 inch] wide tape. The tape drum assembly is adjustable to provide alignment of narrower tapes. To move the latch to a position that corresponds to a new tape core width (Figure 5-1): 1. Remove screw from the latch. 25mm Hex Wrench 2. Move to the latch to the position that corresponds to the tape core width. 5mm Hex Wrench 3. Replace screw in the new latch location. To adjust or center the tape width on the center line of the taping head, and therefore box center seam, (Figure 5-2): 1. Loosen the locking hex nut behind tape drum bracket on tape drum shaft. Use an adjustable wrench or 25mm open end wrench. Shaft Figure 5-2 – Tape Web Alignment 2. Turn tape drum shaft in or out to center the tape web (use 5mm hex wrench). Adjustment Nut, Tape Drum Brake 3. Tighten locking hex nut to secure the adjustment. No other components require adjustment for tape web alignment. Tape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to decrease the braking force. Adjust brake to minimum tension to prevent excessive tape roll over travel. Note – Excess braking force will cause poor tape application and may lead to tape tabbing on the trailing tape leg. AccuGlide 3 Taping Head - 2" Figure 5-3 – Tape Drum Friction Brake (Adjustments continued on next page.) 14 2009 February Adjustments (Continued) WARNING • To reduce risk associated with shear, pinch, and entanglement hazards: - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running. Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished. The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffing roller pressure on the box and returns the mechanism to the reset position. The spring pressure is pre-set, as shown in Figure 5-4A for normal operation, but is adjustable. Figure 5-4 – Applying Mechanism Spring If a tape gap appears on the trailing surface of the box increase spring pressure. If the front of the box is being crushed by the applying roller decrease spring pressure. Removing the spring end loop from the spring holder and placing loop in other holes provided, as shown in Figure 5-4B, will adjust the spring pressure. 0.5 - 0.9kg [1 - 2 lbs.] One-Way Tension Roller Figure 5-5 The one-way tension roller is factory set. When replacing this assembly, the roller must have approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] force when turning. To Adjust Tension: 1. Wrap a cord or small strap (non-adhesive) 4-6 turns around the tension roller. 2. Attach a spring scale to the end of the cord or strap. 3. Turn the adjusting nut with the socket wrench provided, until a force of approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] is required to turn the roller by pulling on the spring scale. AccuGlide 3 Taping Head - 2" Adjusting Nut Figure 5-5 – One-Way Tension Roller (Adjustments continued on next page.) 15 2009 February Adjustments (Continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: One-Way Tension Roller - Turn air and electrical supplies off associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. - Never attempt to work on the taping head or load tape while the box drive system is running Tape Leg Length WARNING • To reduce the risk associated with sharp blade hazards: - Keep hands and fingers away from tape Tape Leg 50 or 70mm ± 6mm [2 or 2-3/4in. ± 1/4in. cutoff blades under orange blade guards. The blades are extremely sharp Leading Tape Leg Length Adjustment – Figure 5-6 Figure 5-6 – Leading Tape Leg Length The one-way tension roller position is adjustable to control the leading tape leg length. Moving this roller farther away from the box top or bottom surface will decrease the leading leg length. Moving it closer to the box top or bottom surface will increase the leading leg length. Position A Changing Tape Leg Length from 70 to 50mm [2-3/4 to 2 Inches] – Figure 5-7 Position A-A AccuGlide 3 Taping Head - 2" Slot C-C Slot C Note – When changing tape leg length, both upper and lower heads must be adjusted to apply the same leg lengths. 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from position "B". 4. Remount cut-off bracket extensions in forward position “B-B”. 5. Remove and retain the one-way tension roller assembly from slot “C” in frame. 6. Remount tension roller assembly near top of slot “C-C” in frame using original fasteners. 7. Adjust tension roller according to "Leading Tape Leg Length Adjustment" above. One-Way Tension Roller Assembly Cut-Off Position B Bracket Brush Position B-B Extension Figure 5-7 – Changing Tape Leg Length 16 2009 February Troubleshooting Troubleshooting Guide Problem Cause Correction The tape leg on the front of the case is too long The tape is threaded incorrectly The tape must go around the wrap roller before going around the one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up between the knurled roller and its shaft. Clean and lubricate shaft. Remove all lubricant from roller surfaces. Tape tracks to one side or drags on the support tabs of applying frame Adjust the tape web alignments The one-way tension roller is not correctly positioned Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Taping head is not set up properly Check leg length adjustments The blade is dull and/or has broken teeth Replace the blade Tape tension is insufficient Increase tape tension by adjusting the one-way tension roller Adhesive has built up on the blade Clean and adjust the blade The blade is not positioned properly Make sure the blade is bottomed out against the mounting bolts The blade is dry Lubricate the blade oiler pad on the blade guard The blade is in backwards Mount the blade so that the beveled edge is away from the entrance of the head One or both cutter springs are missing or stretched Replace the defective spring(s) Tension roller surface is not fully contacting the taping head frame Make sure one-way bearing is below the surface of the tension roller. If not, press bearing further into roller or replace roller. The blade does not cut tape or the tape end is jagged or shredded 17 AccuGlide 3 Taping Head - 2" 2009 February Troubleshooting (Continued) Troubleshooting Guide Problem Cause Correction Tape is tabbing on the trailing leg on the back of the box There is excess tension on the tape drum assembly and/or the one-way tension roller assembly Adjust the one-way tension roller and/or the tape drum assembly Rollers in the tape path do not rotate freely Clean adhesive deposits from the surface, ends, and shafts of the rollers. Then lubricate roller shafts. Remove all lubricant from roller surfaces. The blade is not cutting tape properly Refer to tape cutting problems The tape is threaded incorrectly Re thread the tape Applying mechanism spring has too little tension Move spring hook to next tighter hole The tape is incorrectly threaded Re thread the tape Flanged knurled roller overruns on return of applying mechanism to its rest position Adjust tension roller position in mounting slot to lengthen tape leg Applying roller overruns on return of applying mechanism to its rest position There should be a slight drag when rotating the applying roller. If not, check friction springs and/ or friction pins and replace if necessary The one-way tension roller is not correctly positioned Position roller in it mounting slot so that tape end extends beyond center line of applying roller The one-way tension roller is defective Replace the one-way tension roller Tape drum not centered Reposition tape drum Centering guides not centered Adjust centering guides Box flaps not of equal length Check box specifications The tape end does not stay in application position in front of the applying roller Tape not centered on box seam AccuGlide 3 Taping Head - 2" 18 2009 February Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 3 Upper Taping Head - 2 inch Qty. Ref. No. Part Number Description 4 1 1 2 1 Stud – Mounting Spring – Upper Extension Blade – 65mm/2.56 Inch Spring – Cutter Tool – Tape Threading 10925-22 10919-10 10921-2 10921-12 - 78-8076-4500-3 78-8137-3311-6 78-8017-9173-8 78-8052-6602-6 78-8076-4726-4 AccuGlide™ 3 Lower Taping Head - 2 inch Qty. Ref. No. Part Number Description 1 2 4 1 1 Blade – 65mm/2.56 Inch Spring – Cutter Stud – Mounting Spring – Lower Extension Tool – Tape Threading 10921-2 10921-12 10924-22 10920-10 - 78-8017-9173-8 78-8052-6602-6 78-8076-4500-3 78-8137-3312-4 78-8076-4726-4 In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head. Qty. Ref. No. Part Number Description 1 1 1 10922-15 10919/10389-5 10921-18 78-8057-6179-4 78-8057-6178-6 78-8113-7030-9 Roller – Applying Roller – Buffing Spring – Torsion Replacement Parts and Service Refer to the first page of this instruction manual “Replacement Parts and Service Information". AccuGlide 3 Taping Head - 2" 19 2009 February Replacement Parts Illustrations and Parts Lists AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800 AccuGlide™ 3 Lower Taping Head - 2 inch, Type 10800 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers. 2. Refer to the figure or figures to determine the individual parts required and the parts reference number. 3. The replacement parts list, that follows each illustration, includes the part number and part description for the parts in that illustration. Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, should the customer elect to do so. 4. Refer to the first page of this instruction manual "Replacement Parts and Service Information" for replacement parts ordering information. IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirm item availability. AccuGlide 3 Taping Head - 2" 20 2009 February Taping Head Assemblies - AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch Figure 10401 Figure 10925 (Upper) Figure 10924 (Lower) Figure 10923 Figure 10922 Figure 10919 (Upper) Figure 10920 (Lower) AccuGlide 3 Taping Head - 2" Figure 10921 21 2009 February 26 27 3 28 4 2 1 8 29 29 25 11 15 27 24 16 19 17 18 17 12 13 13 13 13 20 21 10 9 5 6 33 7 23 23 Figure 10925 – Upper Head AccuGlide 3 Taping Head - 2" 22 2009 February Figure 10925 – 2" Upper Head Ref. No. 3M Part No. Description 10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly 10925-2 78-8137-3295-1 Frame – Front Upper Assembly 10925-3 78-8068-4143-9 Guide – #1 10925-4 78-8068-4144-7 Guide – #2 10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10925-6 78-8010-7416-8 Nut – Hex Jam, M4 10925-7 78-8070-1251-9 Spacer – Spring 10925-8 78-8137-3298-5 Shaft - Pivot 90mm 10925-9 78-8052-6560-6 Spacer – Front 10925-10 78-8060-7936-0 Brush Assembly 10925-11 78-8052-6564-8 Shaft – Tension Roller 10925-12 78-8052-6568-9 Shaft – Wrap Roller 10925-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10925-15 78-8100-1009-6 Washer – Special 10925-16 78-8052-6565-5 Roller – Top Tension 10925-17 26-1004-5510-9 Washer – Plain, M10 10925-18 78-8052-6567-1 Spring – Compression 10925-19 78-8017-9077-1 Nut – Self Locking, M10 x 1 10925-20 78-8052-6569-7 Roller – Wrap 10925-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100 10925-22 78-8076-4500-3 Stud – Mounting 10925-23 78-8076-5242-1 Stop – Cut-Off Frame 10925-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20 10925-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4 10925-26 78-8137-3299-3 Guard – Head 10925-27 78-8060-8087-1 Screw – M5 x 10 10925-28 78-8005-5741-1 Washer – Flat, M5 10925-29 78-8133-9615-3 Bumper 10925-30 78-8133-9605-4 Label – Threading, English Language AccuGlide 3 Taping Head - 2" 23 2009 February 9 8 1 16 7 4 2 8 5 16 3 4 9 6 15 12 14 13 12 11 10 15 Figure 10922 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 24 2009 February Figure 10922 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10922-1 78-8133-9509-8 Applying Arm #1 10922-2 78-8133-9510-6 Applying Arm #2 10922-3 78-8070-1221-2 Plate – Tape 10922-4 78-8070-1309-5 Shaft Roller 10922-5 78-8070-1367-3 Roller – Knurled Assembly 10922-6 78-8070-1266-7 Roller – Wrap 10922-7 78-8052-6580-4 Spacer 10922-8 78-8017-9082-1 Bearing – Special, 30 mm 10922-9 78-8017-9106-8 Screw – Bearing Shoulder 10922-10 78-8052-6575-4 Shaft – Roller 10922-11 78-8017-9074-8 Washer – Nylon, 15 mm 10922-12 26-1004-5510-9 Washer – Friction 10922-13 78-8052-6567-1 Spring – Compression 10922-14 78-8137-1438-9 Assembly– Applying Roller 10922-15 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10922-16 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk AccuGlide 3 Taping Head - 2" 25 2009 February 1 2 7 5 7 8 7 9 6 7 7 4 3 7 Figure 10919 – Upper Head AccuGlide 3 Taping Head - 2" 26 2009 February Figure 10919 – 2" Upper Head Ref. No. 3M Part No. Description 10919-1 78-8137-3300-9 Buffing Arm – Sub Assembly 10919-2 78-8137-3301-7 Buffing Arm – Sub Assembly 10919-3 78-8052-6575-4 Shaft – Roller 10919-4 78-8137-1398-5 Roller - Buffing Assembly 10919-5 78-8070-1220-4 Spacer – Spring 10919-6 78-8052-6580-4 Spacer 10919-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10919-8 78-8137-3311-6 Spring – Upper (100 fpm) 10919-9 78-8070-1244-4 Holder – Spring AccuGlide 3 Taping Head - 2" 27 2009 February 6 6 1 3 7 8 7 5 9 4 9 5 4 Figure 10923 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 28 2009 August Figure 10923 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10923-1 78-8137-3302-5 Link – Assembly 10923-3 78-8137-3304-1 Shaft – Pivot, Buffing 10923-4 78-8017-9082-1 Bearing – Special 30 mm 10923-5 78-8017-9106-8 Screw – Bearing Shoulder 10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10923-7 78-8137-3305-8 Spacer – Applying Pivot 10923-8 78-8137-3306-6 Shaft – Pivot, Applying 10923-9 78-8137-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk AccuGlide 3 Taping Head - 2" 29 2009 February 1 Figure 10921 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 30 2009 August Figure 10921 – 2" Upper and Lower Heads Ref. No. 3M Part No. Description 10921-1 78-8137-3307-4 Frame – Cut-Off Weldment 10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch 10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher 10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label 10921-5 78-8052-6597-8 Shaft – Blade Guard 10921-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10 10921-8 78-8017-9135-7 Shaft – Spacer 10921-9 78-8052-6600-0 Spacer 10921-10 78-8070-1269-1 Bumper 10921-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20 10921-12 78-8052-6602-6 Spring – Cutter 10921-13 78-8017-9132-4 Pivot – Cutter Lever 10921-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10 10921-15 78-8137-3308-2 Slide – Extension 10921-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10 10921-17 78-8113-7031-7 Bushing – 58.5mm Long 10921-18 78-8113-7030-9 Spring – Torsion 10921-19 78-8070-1335-0 Label – Warning, English AccuGlide 3 Taping Head - 2" 31 2009 February 14 3 1 13 12 13 13 13 16 4 7 14 5 2 6 11 7 15 10 9 8 4 7 Figure 10401 – Upper and Lower Heads AccuGlide 3 Taping Head - 2" 32 2009 February Figure 10401 – 2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket – Bushing Assembly 10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut – M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide 10401-5 78-8098-8749-6 Tape Drum 10401-6 78-8098-8817-1 Leaf Spring 10401-7 26-1002-5753-9 Screw – Self Tapping 10401-8 78-8060-8172-1 Washer – Friction 10401-9 78-8052-6271-0 Washer – Tape Drum 10401-10 78-8100-1048-4 Spring – Core Holder 10401-11 78-8017-9077-1 Nut – Self Locking, M10 x 1 10401-12 78-8100-1046-8 Spacer – Bracket 10401-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10401-14 78-8098-8814-8 Tape Drum Assembly – 2 Inch Head 10401-15 26-1004-5510-9 Washer – Plain, M10 10401-16 78-8098-8816-3 Latch – Tape Drum AccuGlide 3 Taping Head - 2" 33 2009 February 23 7 23 5 9 10 21 20 13 13 13 13 12 17 18 17 19 16 11 24 27 15 25 29 29 8 1 4 3 2 28 27 26 Figure 10924 – Lower Head AccuGlide 3 Taping Head - 2" 34 2009 February Figure 10924 – 2" Lower Head Ref. No. 3M Part No. Description 10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly 10924-2 78-8137-3297-7 Frame – Front Lower Assembly 10924-3 78-8068-4144-7 Guide – #2 10924-4 78-8068-4143-9 Guide – #1 10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12 10924-6 78-8010-7416-8 Nut – Hex, M4 10924-7 78-8070-1251-9 Spacer – Spring 10924-8 78-8054-8764-8 Spacer – 10 x 10 x 90 mm 10924-9 78-8052-6560-6 Spacer – Front 10924-10 78-8060-7936-0 Brush Assembly 10924-11 78-8052-6564-8 Shaft – Tension Roller 10924-12 78-8052-6568-9 Shaft – Wrap Roller 10924-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10924-15 78-8100-1009-6 Washer – Special 10924-16 78-8052-6606-7 Roller – Tension Bottom 10924-17 26-1004-5510-9 Washer – Plain, M10 10924-18 78-8052-6567-1 Spring – Compression 10924-19 78-8017-9077-1 Nut – Self Locking, M10 x 1 10924-20 78-8052-6569-7 Roller – Wrap 10924-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100 10924-22 78-8076-4500-3 Stud – Mounting 10924-23 78-8076-5242-1 Stop – Cut-Off Frame 10924-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20 10924-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4 10924-26 78-8137-3299-3 Guard – Head 10924-27 78-8060-8087-1 Screw – M5 x 10 10924-28 78-8005-5741-1 Washer – Flat, M5 10924-29 78-8133-9615-3 Bumper 10924-30 78-8133-9606-2 Label – Threading, English Language AccuGlide 3 Taping Head - 2" 35 2009 February 7 3 4 7 7 6 9 7 8 7 5 7 2 1 Figure 10920 – Lower Head AccuGlide 3 Taping Head - 2" Figure 10920– Lower Head Ref. No. 3M Part No. Description 10920-1 78-8137-3300-9 Buffing Arm – Sub Assembly 10920-2 78-8137-3301-7 Buffing Arm – Sub Assembly 10920-3 78-8052-6575-4 Shaft – Roller 10920-4 78-8137-1398-5 Roller - Buffing Assembly 10920-5 78-8070-1220-4 Spacer – Spring 10920-6 78-8052-6580-4 Spacer 10920-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12 10920-8 78-8137-3312-4 Spring – Lower (100 fpm) 10920-9 78-8070-1244-4 Holder – Spring AccuGlide 3 Taping Head - 2" 37 2009 February THIS PAGE IS BLANK 38 39 40
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