3M 800ab 44 0009 2082 5 (A120709 NA) North American Manual Type 40800 User To The 8262669b Fc59 4ed0 Bb43 F8f9a0d41fc4

User Manual: 3M 800ab to the manual

Open the PDF directly: View PDF PDF.
Page Count: 122

Download3M 800ab 44-0009-2082-5 (A120709-NA) North American Manual - Type 40800 User  To The 8262669b-fc59-4ed0-bb43-f8f9a0d41fc4
Open PDF In BrowserView PDF
Instructions and Parts List

3M-Matic
800ab

™

Type 40800

Adjustable

Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.

Case Sealer
with
AccuGlide 3
Taping Heads
™

Serial No.
For reference, record machine serial number here.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.

"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2010 44-0009-2082-5 (B121510-NA)

This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-MaticTM 800ab-NA Adjustable case sealer.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

Edition December 2010
Copyright 3M 2010
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.

800ab-NA

2010 December

Replacement Parts and Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/machine
name, machine type, and serial number that are located on the identif cation plate (For example: Model
800ab - Type 40800 - Serial Number 13282).

Identif cation Plate

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

© 3M 2010 44-0009-1851-4 (H031008-NA)

i

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.

ii

© 3M 2010 44-0009-1852-2 (F031008-NA)

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)

800ab Adjustable Case Sealer

Page

Cover Page
Replacement Parts and Service Information ........................................................................ i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................ vi
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ........................................... 2
2. General Information
2.1 Identification Data ......................................................................................................... 3
2.2 After-Sale Service .........................................................................................................3
2.3 Warranty / Contents ...................................................................................................... 4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings .......................................................................................................... 6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators .................................................................................................... 8
3.6 Safe Use of the Machine Instructions ........................................................................... 8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................ 11
4. Technical Specif cations
4.1
4.2
4.3
4.4
4.5
4.6
4.7

Power Requirements .................................................................................................... 12
Operating Rate ............................................................................................................. 12
Operating Conditions .................................................................................................... 12
Tape .............................................................................................................................. 12
Tape Width ....................................................................................................................12
Tape Roll Diameter ....................................................................................................... 13
Tape Application Leg Length - Standard .......................................................................13
Tape Application Leg Length - Optional
4.8 Box Board ..................................................................................................................... 13
4.9 Box Weight and Size Capacities ................................................................................... 13
4.10 Machine Noise Levels ................................................................................................... 14
4.11 Machine Dimensions ..................................................................................................... 14
4.12 Set-Up Recommendations ............................................................................................ 14

800ab-NA

iii

2010 December

THIS PAGE IS BLANK

8

TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1
5.2
5.3
5.4

Packed Machine Shipment and Handling ........................................................................... 15
Overseas Shipment Packaging (Optional) .......................................................................... 15
Handling and Transportation of Uncrated Machine .............................................................15
Machine Storage ................................................................................................................. 15

6. Unpacking
6.1 Uncrating ............................................................................................................................. 16
6.2 Packaging Materials Disposal ............................................................................................. 16
7. Installation
7.1 Operating Conditions .......................................................................................................... 17
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17
7.3 Tool Kit Supplied with the Machine ..................................................................................... 17
7.4 Machine Positioning / Machine Set-Up ................................................................................ 17
7.5 Plastic Ties Removal ........................................................................................................... 18
7.6 Assembly Completion .......................................................................................................... 18
7.7 Taping Heads Completion ................................................................................................... 19
7.8 Outboard Tape Roll Holder ................................................................................................. 19
7.9 Preliminary Electric Inspection ............................................................................................ 19
7.10 Main Power Machine Connection and Inspection .............................................................. 19
7.11 Phases Inspection ............................................................................................................... 19
8. Theory of Operation
8.1 Working Cycle Description .................................................................................................. 20
8.2 Running Mode Definition ..................................................................................................... 20
8.3.1 Normal Stop Procedure .............................................................................................20
8.3.2 Emergency Stop ....................................................................................................... 20
9. Controls
9.1 Box Width Adjusting Knobs ................................................................................................. 21
9.2 Start / Stop Main Switch........................................................................................................ 21
9.3 Emergency Stop Button (Latching) ...................................................................................... 21
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 22
10.2 Emergency Stop Button ..................................................................................................... 22
10.3 Electric System / Circuit Breaker ......................................................................................... 22
11. Set-Up and Adjustments
11.1
11.2
11.3
11.4
11.5

Box Width Adjustment ........................................................................................................ 23
Box Height Adjustment ....................................................................................................... 23
Top Flap Compression Roller Adjustment .......................................................................... 23
Changing the Tape Leg Length .......................................................................................... 23
Run Boxes to Check Adjustment ........................................................................................ 23

800ab-NA

iv
i

2010 December

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)
12. Operation
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9

Operator’s Correct Working Position .............................................................................. 24
Starting the Machine ....................................................................................................... 24
Starting Production ......................................................................................................... 24
Tape Replacement .......................................................................................................... 24
Box Size Adjustment ....................................................................................................... 24
Cleaning ......................................................................................................................... 24
Table of Adjustments ...................................................................................................... 24
Safety Devices Inspection .............................................................................................. 24
Trouble Shooting ............................................................................................................ 25

13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 27
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 27
13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 27
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 27
13.5 Safety Features (Inspection Efficiency) .......................................................................... 27
13.6 Machine Cleaning ........................................................................................................... 27
13.7 Cutter Blade Cleaning .................................................................................................... 27
13.8 Drive Belt Replacement .................................................................................................. 28 - 29
13.9 Drive Pulley Ring ............................................................................................................ 29
13.10 Drive Belt Tension ........................................................................................................... 30
13.11. Special Set-Up Procedures ............................................................................................ 31 - 34
13.11.1 Taping Heads ..................................................................................................... 31
13.11.2 Drive Belt Assembly Height ............................................................................... 32
13.11.3 Chain Removal .................................................................................................. 33
13.12 Maintenance Work Log ................................................................................................... 35
14. Additional Instructions
14.1
14.2

Machine Disposal Information ........................................................................................ 37
Fire emergency ............................................................................................................... 37

15. Enclosures and Special Information
15.1
15.2

Statement of Conformity ................................................................................................. 37
Hazardous Substances Emission ................................................................................... 37

16. Technical Documentation and Information
16.1
16.2

Electric Diagrams ........................................................................................................... 39
Spare Parts / Ordering / Options and Accessories .......................................................... 40 - 41

Drawings and Parts Lists ....................................................................................................... 43 - End of Manual

TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

800ab-NA

v
11

2010 December

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic

- Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide

- Trademark of 3M St. Paul, MN 55144-1000

Scotch

- Trademark of 3M St. Paul, MN 55144-1000

Drw.

- drawing

Ex.

- for example

Fig.

- exploded view figure no. (spare parts)

Figure

- Illustration

Max.

- maximum

Min.

- minimum

Nr.

- number

N/A

- not applicable

OFF

- machine not operating

ON

- machine operating

PLC

- Programmable Logic Control

PP

- Polypropylene

PTFE

- Polytetraflourethelene

PU/PU Foam - Polyurethane Foam
PVC

- Poly-vinyl chloride

W

- Width

H

- Height

L

- Length

800ab-NA

vi

2010 December

1-INTRODUCTION
1.1 Manufacturing Specif cations / Description / Intended Use
The 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip
of Scotch® pressure-sensitive film box sealing tape to the bottom center seam of regular slotted containers. The
800ab is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size
Capacities").

3M-MaticTM 800ab Adjustable Case Sealer, Type 40800
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.
800ab-NA

1

2010 December

1-INTRODUCTION (continued)

1.2.2 Manual Maintenance

1.1 Manufacturing Specif cations / Description /
Intended Use (continued)

Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.

The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual

1.2.3 Consulting the Manual

This instruction manual covers safety aspects,
handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments,
technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal
(ELV), a definition of symbols, plus a parts list of
the 3M-MaticTM 800ab Adjustable case sealer 3M
Industrial Adhesives and Tapes Division 3M Center,
Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)
Edition December 2010 Copyright 3M 2010 All rights
reserved. .The manufacturer reserves the right to
change the product at any time without notice Publication © 3M 2010 44-0009-2082-5.

The manual is composed of:
-

All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:

1.2.1 Importance of the Manual

1.2.4 How to Update the Manual in Case of
Modi
f cations to the Machine

The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is available to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in
the enclosure and in addition, the relevant documentation will be delivered separately.

800ab-NA

Pages which identify the document and the machine
Index of the subjects
Instructions and notes on the machine
Enclosures, drawings and diagrams
Spare parts (last section)

Modifications to the machine are subject to manufacturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual together with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its first
publication. The user must use them to update this
manual.

2

2010 December

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

800ab-NA

3

2010 December

2-GENERAL INFORMATION (continued)

2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800ab Adjustable Case Sealer, Type 40800 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.

Contents—800ab Adjustable Case Sealer
(1) 800ab Adjustable Case Sealer, Type 40800
(1) Tool Kit
(1) Instruction Manual

800ab-NA

4

2010 December

3-SAFETY

3.2 Explanation of Signal Word and
Possible Consequences

3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular attention to sections marked by the symbol:

This safety alert symbol identif es
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

Figure 3-1

CAUTION:
E-Stop
Switch

Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains information that will help you to maintain the machine in
a good and safe working condition.

800ab-NA

5

2010 December

3-SAFETY (continued)
3.3 Table of Warnings

WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.

Figure 3-2

− Allow only properly trained and
qualified personnel to operate and service
this equipment.

WARNING
• To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot
and vehicle traffic.
E-Stop
Switch

WARNING

Figure 3-3

•

To reduce the risk associated with
pinches, entanglement and
hazardous
voltage:

− Turn electrical supply off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.

WARNING
•

To reduce the risk associated with
pinches and entanglement hazards:

Figure 3-4

− Do not leave the machine running
while unattended.

− Turn the machine off when not in use.
− Never attempt to work on any part of

IMPORTANT! Cavity in the conveyor bed. Never put
your hands inside any part of the machine while it is
working. Serious injury may occur (Figure 3-4).

the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
800ab-NA

6

2010 December

3-SAFETY (continued)

WARNING
•

To reduce the risk associated with
sharp blade hazards:

− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.

WARNING

Sharp Blade

IMPORTANT! Tape cutting blade. Never remove
the safety device which covers the blade on the top
and bottom taping units. Blades are extremely sharp.
Any error may cause serious injuries (Figure 3-5).

Figure 3-5

WARNING
•

To reduce the risk associated with
f re and explosion hazards:
− Do not operate this equipment
in potentially flammable/explosive
environments.

WARNING
•

To reduce the risk associated with
muscle
strain:

− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.

CAUTION

Figure 3-6

•

To reduce the risk associated with
pinches hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.

IMPORTANT! Never keep hands on the box while it
is driven by the belts (Figure 3-6).
IMPORTANT! Drive belts. Never work on the
machine with loose hair or loose garments such as
scarfs, ties or sleeves (Figure 3-7).
800ab-NA

Figure 3-7
7

2010 December

3-SAFETY (continued)
3.4 Operator's Qualif cations
-

WARNING

Machine Operator
Mechanical Maintenance Technician
Electrical Maintenance Technician
Manufacturer’s Technician/Specialist
(See Section 3.11)

• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
− Allow only properly trained and
qualified personnel to operate and service
this equipment.

3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.

3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.

Note: A smaller or greater number of operators
could be unsafe.

3.10 Predictable Actions which are Incorrect and
Not Allowed

3.6 Instructions for a Safe Use of the Machine /
De
f nition of Operator's Qualif cations

- Never try to stop/hold the box while being driven
by the belts. Only use the EMERGENCY
STOP BUTTON.

Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.

- Never work without the safety protections.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or maintenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protections must immediately be reactivated.

3.7 Residual Hazards
The case sealer 800ab has been designed following the CE 392 directives, and incorporates various
safety protections which should never be removed
or disabled. Notwithstanding the safety precautions
conceived by the designers of the machine, it is
essential that the operator and service personnel
be warned that the following residual hazards exist
which cannot be eliminated.

- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it. The manufacturer will not be responsible for any modifications.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.

3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated

- Install the machine following the suggested layouts
and drawings. The manufacturer will not be responsible for damages caused by improper installation.

- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.

800ab-NA

8

2010 December

3-SAFETY (continued)
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / repairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.

3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.

Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).

Skill 1: Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.

WARNING

Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components

• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualified personnel to operate and service
this equipment.

Operator's Skill Levels Required to Perform the Main Operations on Machine
Operation

Machine installation and setup

Adjusting box size

Tape replacement

Machine Status

Running with safety
protections disabled
Stopped by pressing the
EMERGENCY STOP
button
Stopped by pressing the
EMERGENCY STOP
button

Required
Operator
Skill

Number of
Operators

2 and 2a

2

1

1

1

1

Blade replacement

Electric power
disconnected

2

1

Drive belt replacement

Electric power
disconnected

2

1

Ordinary maintenance

Electric power
disconnected

2

1

Extraordinary mechanical
maintenance

Running with safety
protections disabled

3

1

Extraordinary electrical
maintenance

Running with safety
protections disabled

2a

1

800ab-NA

9

2010 December

3-SAFETY (continued)
3.12 Component Locations
Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.

Adjustable Side
Guides /
Box Drive Belts

Lower Taping Head
Electrical
Control Box

Machine Bed
Width
Adjustment
Crank

Inclined Rollers

Emergency
Stop Button

Electrical
On/Off
Switch

(Alternate)
Lower Tape
Roll Mount

Figure 3-8—800ab Case Sealer Components (Left Front View)

800ab-NA

10

2010 December

3-SAFETY (continued)
3.13 Table of Warnings and Replacements Labels (continued)
78-8113-6717-2

78-8070-1366-5

78-8095-1141-9
Electrical
Control
Box

78-8070-1329-3

78-8070-1336-8

78-8070-1628-8 (2)

78-8137-0886-0

78-8062-4266-1

78-8060-8481-6
Leg Height Adjustment Label
(not shown)
78-8070-1329-3

78-8070-1339-2
3M Logo
(not shown)

78-8070-1366-5
Figure 3-9 - Replacement Labels / 3M Part Numbers
800ab-NA

78-8113-6717-2
11

2010 December

4-SPECIFICATIONS
1. Power Requirements
Electrical: 120 Volt,60Hz, 3.25 A (220 watts)
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.
Contact your 3M Representative for power requirements not listed above.
2. Operating Rate
Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

3. Operating Conditions
IMPORTANT SAFEGUARD
Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.

WARNING
IMPORTANT SAFEGUARD
• To reduce the risk associated with f re
and explosion hazards:

− Do not operate this equipment in potentially flammable or explosive environments.
4. T ape
Scotch

®

pressure-sensitive film box sealing tapes.

5. T ape Width
36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum
800ab-NA

12

2010 December

4-SPECIFICATIONS (continued)
Specif cations
6. Tape Roll Diameter
Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
7. Tape Application Leg Length – Standard
70mm ± 6mm [2.75 inch ±. 25 inch ]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 25 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
8. Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
9. Box Weight and Size Capacities
A. Box Weight, filled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support flaps.
B.

Note:

Box Size:

Minimum Maximum

Length –
Width –
Height –

150mm [6.0 inch]
115mm [4.5 inch]
120mm [4.75 inch]

Unlimited
545mm [21.5 inch]
Limited by stability of box through Case Sealer

The case sealer can accommodate most boxes within the size range listed above. However, if the box
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper
machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT

=

SHOULD BE GREATER THAN 0.6

Any box ratio approaching this limitation should be test run to ensure performance.

800ab-NA

13

2010 December

4-SPECIFICATIONS (continued)
L

F

W

F

F

Optional
Infeed/Exit
Conveyor

Control
Side

Optional
Infeed/Exit
Conveyor

Box Travel

H
A

B

A

C

Optional Casters

10. Machine Dimensions
W

L

H

A*

B

C

F

Minimum
mm
[Inches]

825
[32-1/2]

920
[36-1/4]

940
[37]

460
[18]

610
[24]*

105
[4-3/16]

620
[24.5]

Maximum
mm
[Inches]

--

--

1220 [48] *
1270 [50]**

--

--

--

890
[35]*

* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and
"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)
Weight –
11.

approximate 132 kg [290 pounds] crated
approximate 114 kg [250 pounds] uncrated

Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:
(Type SPYRI-MICROPHON 11).

12. Set-Up

Recommendations:

• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
800ab-NA

14

2010 December

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
L

- The machine is fixed on the pallet with four (4) bolts
and can be lifted by using a fork truck.
- The package is suitable to travel by land and by air.
- Optional sea freight package is available.

W

H

Packaging Overall Dimensions
(Figure
5-1)
Figure 5-1

See Specifications.
During the shipment it is possible to stack a
maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment
(Optional - Figure 5-3)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.

Figure 5-2

5.3 Handling and Transportation of Uncrated
Machine
The uncrated machine should not be moved except for
short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and
may cause injuries. To move the machine use belts or
ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping
head (Figure 5-4).

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
-

Store the machine in a dry and clean place.
If the machine is unpacked it is necessary to
protect it from dust.
Do not stack anything over the machine.
It is possible to stack a maximum of 2 machines
(if they are in their original packing).

Figure 5-4
800ab-NA

15

2010 December

6-UNPACKING
6.1 Uncrating

Removal of Pallet

The envelope attached to the shipping box contains
the uncrating instructions of the machine (Figure 6-1).

Loosen and remove nuts and brackets using the
open end spanner supplied in the tool box (Figure 6-4).

Figure 6-4

Figure 6-1
Cut straps. Cut out staple positions along the bottom
of the shipping box (or remove staples with an
appropriate tool - Figure 6-2).

A cardboard box is located under the machine body.
Retrieve the instruction manual for additional procedures of the set up. The box also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Figure 6-2
After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).

Figure 6-5

6.2 Disposal of Packaging Materials
The 800ab-NA package is composed of:
-

Wooden pallet
Cardboard shipping box
Wooden supports
Metal fixing brackets
PU foam protection
PP plastic straps
Dehydrating salts in bag
Special bag of laminated polyester/aluminium/
Polyethylene (sea freight package only)
- Polyethylene protective material
Figure 6-3
Transport the machine with a fork-lift truck to the
operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See
Specificaions).
800ab-NA

For the disposal of the above materials, please follow
the environmental directives or the law in your country.

16

2010 December

7-INSTALLATION
7.1 Operating Conditions

WARNING

The machine should operate in a dry and relatively
clean environment (See Specifications).

• To reduce the risk associated with
mechanical and electrical hazards:

7.2 Space Requirements for Machine Operation
and Maintenance Work

− Allow only properly trained and
qualified personnel to operate and service
this equipment.

Minimum distance from wall (Figure 7-1):
A = 1000mm.
B = 700mm.
Minimum height = 2700mm.

WARNING
•

To reduce the risk associated with
muscle strain:

− Use the appropriate rigging and
−

material handling equipment when
lifting or repositioning this equipment.
Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.

7.4 Machine Set-Up / Bed Height
Adjust machine bed height. The case sealer is
equipped with four (4) adjustable legs that are
located at the corners of the machine frame. The
legs can be adjusted to obtain different machine bed
heights from 610mm [24 inches] minimum to 890mm
[35 inches] maximum - See Specifications.

Figure 7-1

7.3 Tool Kit Supplied with the Machine
A tool kit containing some tools are supplied
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.

Refer to Figure 7-3 and set the machine bed height
as follows:
1. Raise and block up the machine frame to allow
adequate leg adjustment.
2. Loosen, but do not remove, two (2) M8 x 16mm
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the desired
machine bed height. Retighten the two screws
to secure the leg. Adjust all four (4) legs equally.

Figure 7-2

M8 x 16mm
Socket Head
Screws
Adjustable
Leg
Figure 7-3
800ab-NA

17

2010 December

7-INSTALLATION (continued)
7.5 Removal of Plastic Ties

7.6 Assembly Completion
Install inclined rollers onto infeed end of each drive belt
assembly. Remove M6 lock nuts (4)and M6 plain washers (4) from each drive assembly, position inclined roller
on each drive assembly and fasten with M6 plain
washers and M6 locking nuts (See Figure 7-5)

WARNING
•

To reduce the risk associated with
sharp blade hazards:

− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.

M6 Lock Nut (4)
M6 Plain Washer (4)
Inclined Roller
Assembly

Buff ng
Roller

Cable Tie

Figure 7-5

Cut the plastic ties holding the lower taping head in
position (Figure 7-4).

Figure 7-4
800ab-NA

18

2010 December

7-INSTALLATION (continued)
One Way
Tension
Roller

7.7 Completion of Taping Heads
See Manual 2 for Complete Instructions:
1. Place the Upper Taping Head in a convenient
working position
.2. Use Figure 7-6 and tape threading label.
Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the oneway tension roller (Position 2).
4. Continue pulling the threading needle down and
guide it between the two (2) rollers on the apply
arm (Position 3).
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.
6. Cut away any excess tape and repeat steps for
Lower Taping Head.

#2

Knurled
Roller
Wrap
Roller

#3

Applying
Roller
Figure 7-6

Important – Do not cut against the apply roller roller damage could occur.

Threading
Needle

#4

Figure 7-7

7.8 Outboard Tape Roll Holder

7.10 Machine Connection to the Mains

If you intend to use the outboard tape roll holder,
proceed as follows:

For technical specifications: See Section 4 Speci f cations

1 - Remove the lower taping head from the machine.
2 - Remove the tape drum bracket assembly, stud
spacer, and fasteners from the lower taping head.
3 - Install alternative wrap roller and bracket on the
head in place of tape bracket. Replace lower
head into machine.
4 - Install and secure tape drum bracket assembly
on the entry end of the lower frame (as shown in
Figure 7-7).

- Push the LATCHING EMERGENCY STOP
BUTTON.
- The main switch is normally OFF.
Connect the power cord supplied with the machine
to a wall socket using a plug which complies with the
safety regulations of your country.
7.11 Inspection of Phases
(For Three-Main Phases Only)

7.9 Preliminary Electric Inspection
Before connecting the machine to the mains please
carry out the following operations:
7.9.1 Make sure that the socket is provided with an
earth protection circuit and that both the mains
voltage and the frequency match the specifications on the name plate.
7.9.2 Check that the connection of the machine
to the mains meets the safety regulations in
your country.
7.9.3 The machine is fitted with a main switch
and a circuit breaker. The user should check
that the electrical settings of the machine are
compatible with all the components of the
mains system.
800ab-NA

Tension
Wrap
Roller

#1

N/A for this machine.

19

2010 December

8-THEORY OF OPERATION
8.1 Description of the Working Cycle
After having closed the top flaps of the carton, the
operator pushes it under the top infeed end in order
to avoid the opening of the top flaps. Further pushing causes the two bottom side belts to drive the
box through the taping heads which automatically
seal the top and bottom seams. The carton is then
expelled on the exit conveyor.

Figure 8-1

8.2 Def nition of Running Mode
The case sealer 800ab-NA has only one (automatic)
operating mode with:
- The EMERGENCY STOP BUTTON unlocked
(Figure 8-1)
- The main switch start switch “ON”
(Figure 8-2)
Figure 8-2

8.3.1 Normal Stop Procedure
When the main switch is OFF, the machine stops
immediately at any point of the working cycle. The
same thing happens in case of electrical failure or
when the machine is disconnected from the mains.
Belt
Direction

8.3.2 Emergency Stop
The LATCHING EMERGENCY STOP BUTTON is
located on the top center of the machine
(Figure 8-1).
E-Stop
Location

Figure 8-3
800ab-NA

20

2010 December

9-CONTROLS

9.1 Box Width Adjusting Knobs

Figure 9-1

9.2 Start/Stop Button

Power
Switch
Figure 9-2

9.3 Latching Emergency Stop Button

E-Stop
Switch
Figure 9-3
800ab-NA

21

2010 December

10-SAFETY DEVICES OF THE MACHINE
10.1 Blade Guards

10.3 Electric System / Circuit Breaker

Both the top and bottom taping units have a blade
guard. (See Manual 2: AccuGlide™ 3 Taping
Heads - 2 inch).

The electric system is protected by a ground wire
whose continuity has been tested during the final
inspection. The system is also subject to insulation
and dielectric strength tests.

WARNING
•

Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded. Located
inside the electrical enclosure on the side of the
machine frame just below the machine bed, the
circuit breaker has been pre-set and requires no
further maintenance.

To reduce the risk associated with
sharp blade hazards:

− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
10.2 Emergency Stop Button

WARNING

The box drive belts are turned on and off with the
electrical switch on the side of the machine frame.

•

The machine electrical supply can be turned off
by pressing the latching emergency stop switch.
To restart machine, rotate the emergency stop
switch clockwise to release the switch latch.
Restart machine by Pushing the On/Off switch to
the Off (O) position and then to the On (I) position
(Figure 10-1).

If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:
1. Determine cause of overload and correct.
2. Remove electrical enclosure cover.
3. Press the red "Reset" button and then the
green "Start" button.
4. Replace cover.
5. Plug in machine.
6. Press machine "On" button to resume case
sealing.

WARNING
•

To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualified personnel to operate and service
this equipment.

To reduce the risk associated with
hazardous voltage:

− Position electrical cord away from foot
and vehicle traffic.

Important: The use of an extension cord is not
recommended. However, if one is needed for
temporary use, it must:
•
•
•

Have a wire size of 1.5mm diameter [AWG 16]
Have a maximum length of 30.5m [100 ft]
Be properly grounded.

E-Stop
Switch
Figure 10-1
800ab-NA

22

2010 December

11 - SET UP AND ADJUSTMENTS
11.1 Box Width Adjustment
Place a product filled box on infeed end of machine
bed with top flaps folded as shown and manually
move box forward to contact lower taping head
applying roller.
Turn drive belt adjustment crank to position both side
drive belts against sides of box (Figure 11-1).
11.2 Box Height Adjustment
Not Applicable to this machine.
11.3 Adjustment of Top Flap Compression Rollers
Not Applicable to this machine.
11.4 Changing the Tape Leg Length
Taping heads are preset to apply 70mm [2.75 inches]
long tape legs. To change tape leg length to 50mm
[2.0 inches], refer to Instructions below and also to
Manual 2, "Removing Taping Heads Procedure Changing the Tape Leg Length".

Figure 11-1
IMPORTANT – If drive belts are allowed to slip on
box, excessive belt wear will occur.

11.5 Run Boxes to Check Adjustment
Push electrical switch "On" to start drive belts.
Move box forward under upper taping head until it
is taken away by drive belts. If box is hard to move
under head or is crushed, raise head slightly.
If the box movement is jerky or stops under the upper
head, move the side drive belts in slightly to add more
pressure between the box and drive belts.

800ab-NA

23

2010 December

12-OPERATION
12.1 Operator's Correct Working Position and
Operational Flow (Figure 12-1).

12.3 Starting Production
After having adjusted the machine according to the
box dimensions (height-width), let the machine run
without cartons and check its safety devices. Then
start the working cycle.
12.4 Tape Replacement and Threading
Skill 1 - Operator
See Manual 2: AccuGlide™ 3 High Speed 2 Inch
Taping Heads.

Figure 12-1

Press the
LATCHING EMERGENCY STOP BUTTON.

Once the box has been filled, close its top flaps and
push it between the top and bottom drive belts.
Always keep hands in position as shown in
Figure 12-2.

WARNING
• To reduce the risk associated with sharp

The box will be automatically sealed with adhesive
tape on the top and bottom box seams. Then the
box will be expelled on the exit conveyor.

blade hazards:

− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.

Figure 12-2

12.5 Box Size Adjustment

Hand
Position

Repeat all the operations shown in
Section 11 - Set-Up and Adjustments.
12.6 Cleaning
Before carrying out any cleaning or maintenance
operation stop the machine by Pushing the OFF
switch on the main and disconnect the electric power
(Figure 12-3).

12.2 Starting the Machine
Important: Before starting the machine, verify that
no tools or other objects are on the conveyor bed.
Push the main switch ON after the EMERGENCY
BUTTON is released.

12.7 Table of Operation Adjustments Operator
Qualif cations
1
2
3
4
5
6
7
8
9

Tape loading and threading
Tape web alignment
Adjustment of one way tension roller
Adjustment to box size (H and W)
Top flap compression rollers
Adjustment of tape applying spring
Conveyor bed height adjustment
Special Adjustment-Changing tape leg length
Special Adjustment-Column re-positioning

1
1
1
1
1
1
1
2
2

12.8 Safety Devices Inspection
1 Taping units blade guard
2 Latching emergency stop button
3 STOP (OFF) main switch

Figure 12-3
800ab-NA

24

2010 December

12-OPERATION (continued)

12.9 Troubleshooting Guide
Problem

Cause

Correction

Drive belts do not convey boxes

Narrow boxes

Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.

Worn drive belts

Replace drive belts

Top taping head does not apply
enough pressure

Adjust the box height adjustment
with the crank

Top flap compression rollers in too
tight

Readjust compression rollers

Taping head applying spring
holder missing

Replace spring holder

Taping head applying spring set
too high

Reduce spring pressure

Worn or missing friction rings

Replace friction rings

Drive belt tension too low

Adjust belt tension

Electrical disconnect

Check power and electrical plug

Motor not turning

Evaluate problem and correct

Worn belt

Replace belt

Excessive belt tension

Tension to 3.5 kg [7 lbs] per
adjustment section

Tape drum not centered

Reposition tape drum

Box flaps not of equal length

Check box specifications

Drive belts do not turn

Drive belt break

Tape not centered on box seam

2010 December

800ab-NA
25

THIS PAGE IS BLANK

26

13-MAINTENANCE AND REPAIRS
13.1 Safety Measures (see section 3)

13.2 Tools and Spare Parts Supplied with
the
Machine

Carrying out maintenance and repairs may imply
the necessity to work in dangerous situations.

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations
Operation

Frequency

Inspection safety features
Cleaning of machine
Cleaning of cutter blade
Oiling of felt pad
Lubrication
Blade replacement
Drive belt replacement

Quali
daily
weekly
weekly
weekly
monthly
when worn
when worn

13.4 Inspections to be Performed Before and
After Every Maintenance Operation

Sections

1
1
2
2
2
2
2

13.4
13.5
13.6
13.7
13.7-13.8
See Manual 2
13.10

13.7 Cleaning of Cutter Blade
Qualif cation 2
Should tape adhesive build-up occur, carefully wipe
clean with oily cloth or brush (Figure 13-1). Oil prevents the build-up of tape adhesive.

Before every maintenance operation, Push the main
switch OFF and disconnect. During the maintenance
operation, only properly trained and qualified personnel must work on the machine. At the end of every
maintenance operation check the safety devices.

(See manual 2.)

13.5 Check Eff ciency of Safety Features

WARNING

1. Blade guard assembly lower taping head
2. Latching Emergency stop button with mechanical
lock (interrupt supply of electrical power)
3. Push the main switch STOP/OFF

• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.

13.6 Cleaning of Machine

− Allow only properly trained and qualified
personnel to operate and service this
equipment.

Qualif cation 1
A weekly cleaning with dry rags or diluted detergents
is necessary. Cardboard boxes produce a significant
quantity of dust and paper chips when processed
or handled in case sealing equipment. If this dust is
allowed to build up on machine components, it can
cause component wear and over-heating of drive
motors. The dust build up is best removed from the
machine with a vacuum cleaner. Depending on the
number of cartons processed, this cleaning should
be done weekly. Excessive build-up that cannot be
removed by vacuuming should be removed with a
damp cloth.

800ab-NA

f cation

• To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.

27

2010 December

13-MAINTENANCE AND REPAIRS (continued)

WARNING
• To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
13.8

Drive Belt Replacement

Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
Replacement - See Steps 1 thru 8
Tension Adjustment - See Steps 3, 7 and 9.
1. Crank the upper taping head to its fully raised position.
2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.
3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).
4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is
loose. See Figure 13-5.
5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard
old belt.

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualified personnel to operate and/or service this equipment

A
B
C
D
E
F

G
Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)
800ab-NA

28

G

2010 December

13-MAINTENANCE AND REPAIRS (continued)

WARNING
• To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads

G

G

G
Figure 13-5 – Box Drive Assembly, Infeed End

6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.
7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.
Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.
Use a force gauge to pull the belt outward 25mm [1 inch] at mid span, as shown with a moderate pulling force
of 3.5 kg [7 lbs].
8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.

Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and install
belt accordingly. If no arrows are shown, the belt may be installed either way.

13.9 Drive Pulley Rings Installation :
Before installing a new belt, check the orange plastic
drive pulley rings for wear. If torn, broken, or worn
smooth, replace the rings (Figure 13-6).

Figure 13-6

800ab-NA

29

2010 December

13-MAINTENANCE AND REPAIRS (continued)
Drive Belt
Direction
Discharge End

Infeed End

25mm [2 Inch] Def ection
@ 3.5 kg [7 lbs.] Pull Force at Midspan
Figure 13-7 – Box Drive Belt Tension Adjustment, Top View
Box Drive Belt

WARNING
• To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads

13.10 Drive Belt Tension
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and they should run fully on the surface of the pulleys at each end of
the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is
adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]
applied at the midspan, as shown in Figure 13-7, will deflect the belt 25mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the taping head.
To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.

800ab-NA

30

2010 December

13-MAINTENANCE AND REPAIRS (continued)
13.11 Special Set-Up Procedure

WARNING
•

To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance, or servicing the machine or taping heads

13.11.1 Taping Heads
Taping Head Adjustments

WARNING
•

To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades
are extremely sharp
TAPE WEB ALIGNMENT – Manual 2
TAPE DRUM FRICTION BRAKE – Manual 2
APPLYING MECHANISM SPRING – Manual 2
ONE-WAY TENSION ROLLER – Manual 2
TAPE LEG LENGTH
Leading Tape Leg Length Adjustment – Manual 2
Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2

Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See
"Special Set-Up Procedure – Changing Tape Leg Length".

800ab-NA

31

2010 December

13-MAINTENANCE AND REPAIRS (continued)
Special Set-Up Procedure (continued)
13.11.2 Drive Belt Assembly Height
A

WARNING

B

• To reduce the risk associated with

C

− Use proper body mechanics when

D

muscle strain:

removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift

The drive belt assemblies can be raised 48mm
[2 inches] to provide better conveying of tall boxes.
This change increases the minimum box height that
can be taped to 190mm [7-1/4 inches].

Disassemble – Figure 13-8
Figure 13-8 – Drive Belt Assembly, Disassembly

1. It is first necessary to raise the top taping head.
Utilize the height adjustment crank and move
the upper taping head to the fully raised position.
2. Remove and retain the screw (A), cap washer
(B) and spacer (C) from the front and rear arm
assembly pivots.

A

3. Lift belt drive assembly (D) up off the arm
assembly pivots.

B
D

Reassemble – Figure 13-9
4. Reassemble the spacer (C) onto the front and
rear arm assembly pivots.

C

5. Install the belt drive assembly (D) onto the pivots
and secure with the cap washers (B) and screws
(A).
Note – Both drive belt assemblies must be
installed at the same operating height.

Figure 13-9 – Drive Belt Assembly, Reassembly
800ab-NA

32

2010 December

13-MAINTENANCE AND REPAIRS (continued)
Special Set-Up Procedure (continued)
13.11.3 Chain Removal

WARNING
•

WARNING
•

To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when lifting or
repositioning this equipment
− Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift

To reduce the risk associated with
mechanical and electrical hazards:

− Turn electrical and air supply off and
disconnect before performing any
adjustments, maintenance, or servicing the
machine or taping heads
1. Remove M6 x 16 hex hd screw, special washer
and drive belt width adjustment crank Figure 13-10.

Important – Before removing chain, mark both
front and rear sprockets/chain with chalk "
or paint to be sure sprockets/chain when
re-assembled, will be in same position as
before disassembly. Figure 13-11A and
Figure 13-11B. Do not rotate sprockets
once chain is removed. (This would result
in the right and left drive assemblies not
being parallel.)

2. Remove side covers (2) from each side of machine bed - Figure 13-10.
3. Remove chain. If necessary, slip width
adjustment crank on shaft and rotate until chain
master link is in convenient position for removal.

Remove chain master link and remove chain.
Figure 13-11C.

C
M6 X 16
Hex Hd Screw
Washer

Master
Link

A

Crank
Side Covers

B
Mark Chain
and Sprocket
Figure 13-10 – Crank/Chain Guards
Mark Chain
and Sprocket
Figure 13-11 – Chain Removal
800ab-NA

33

2010 December

THIS PAGE IS BLANK

34

13-MAINTENANCE AND REPAIRS (continued)
13.12 List of the Maintenance Operations
Date:

Description of Operation

________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________

________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________

800ab-NA

35

2010 December

THIS PAGE IS BLANK

36

14-ADDITIONAL INSTRUCTIONS

15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine (ELV)
The machine is composed of the following materials:
-

Steel structure
Nylon rollers
Drive belts in PVC
Nylon pulleys

For machine disposal, follow the regulations
published in each country.
14.2 Emergency Procedures

Figure 14-1

In case of danger/fire:
Disconnect plug of power cable from power supply.
(Figure 14-1)
IN CASE OF FIRE
Use a fire extinguisher that is rated for electrical fires
(Figure 14-2).

15.1 Statement of Conformity
Not Applicable.
15.2 Emission of Hazardous Substances

Figure 14-2

Nothing to report

800ab-NA

37

2010 December

THIS PAGE IS BLANK

38

16-TECHNICAL DIAGRAMS
16.1 Electric Diagram

800ab-NA

39

2010 December

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)
16.2 Spare Parts Order
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".
Order parts by quoting the following information:
(Refer to the Identification Plate on the Machine)
•
•
•
•
•
•
•

MACHINE MODEL
SERIAL NUMBER
FIGURE NO.
POSITION
3M PART NO. (11 DIGITS)
DESCRIPTION
QUANTITY

Refer to Manual 2 for recommended taping head spare parts.
IMPORTANT!
The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically
updated. It is very important that all the orders of spare parts make reference to the serial number of the machine
(located on the identification plate on the machine).
The manufacturer reserves the right to modify the machine at any time without notice.
It is suggested that the following spare parts be ordered and kept on hand.
800ab
Qty. 3M-Part
2

Number

78-8076-5452-6

Description
Belt-Drive W/Hook

Tool Kit
A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label
kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety labels used on the
800ab Adjustable Case Sealer.

800ab-NA

40

2010 December

800ab Adjustable Case Sealer, Type 40800
Frame Assemblies
To Order Parts:
1.

Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the
machine.

2.

Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3.

The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.

4.

Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,
machine type, and serial number that are located on the identification plate.

5.

Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.

Options and Accessories
For additional information on the options and accessories listed below, contact your 3M Representative.

Part Number

Option/Accessory

78-8052-6553-1
78-8069-3983-7
70-0066-5081-9
78-8069-3926-6
70-0064-4962-6
78-8069-3926-6
78-8095-4855-1
7 Folder Kit

Box Hold Down Attachment
Caster Kit Attachment
Conveyor Extension Attachment
Low Tape Sensor Kit
AccuGlide 3 Lower Taping Head - 2 inch, Type 10800
Low Tape Sensor Kit
2 Inch Tape Edge Fold Kit (Lower)

800ab-NA

41

2010 December

THIS PAGE IS BLANK

42

800ab Adjustable Case Sealer

Taping Head Parts
(See Manual 2)

Figure 15231

Figure 6176

Figure 6174

Figure 6163

Figure 6177

Figure 15407

Frame
Assemblies

800ab-NA

43

2010 December

800ab

17

4

7

15
11 9 8
16 10

5

4

3

6

7

7

1
13

14

1
18

2
12

15

Figure 15407

800ab-NA

44

2010 December

800ab

Figure
15407
Figure
10440
2807
Ref.
Ref. No.
No.

3M
3M Part
Part No.
No.

Description
Description

15407-1

78-8070-1565-2

Tape Drum Bracket Assembly

15407-2

78-8070-1395-4

Bracket – Bushing Assembly

15407-3

78-8076-4519-3

Shaft – Tape Drum

15407-4

78-8098-8827-0

Tape Drum Sub-Assembly - 2 Inch

15407-5

78-8098-8749-6

Tape Drum

15407-6

78-8098-8817-1

Leaf Spring

15407-7

26-1002-5753-9

Screw – Self Tapping

15407-8

78-8060-8172-1

Washer – Friction

15407-9

78-8052-6271-0

Washer – Tape Drum

15407-10

78-8100-1048-4

Spring – Core Holder

15407-11

26-1004-5510-9

Washer - Plain, M10

15407-12

78-8070-1215-4

Spacer – Stud

15407-13

26-1000-0010-3

Washer – Flat, M6

15407-14

78-8010-7169-3

Screw – Hex Hd, M6 x 12

15407-15

78-8060-8474-1

Tape Drum Assembly- 2 inch Head

15407-16

78-8017-9077-1

Nut – Self Locking, M10 x 1

15407-17

78-8098-8816-3

Latch - Tape Drum

15407-18

78-8017-9169-5

Nut - M18 x 1

800ab-NA

45

2010 December

800ab

Front

Figure 6163 / 1

800ab-NA

46

2010 December

800ab
Figure 6163 / 1
Ref. No.

3M Part No.

Description

6163-1

78-8100-1229-0

Shaft Assembly – Drive R/H

6163-2

78-8100-1230-8

Shaft Assembly – Drive L/H

6163-3

78-8076-5401-3

Block – Upper

6163-4

78-8076-5402-1

Block – Lower

6163-5

78-8076-5403-9

Nut – Block, R/H

6163-6

78-8076-5404-7

Nut – Block, L/H

6163-7

78-8076-5405-4

Bushing – Block

6163-8

78-8076-5239-7

Screw – Hex Hd, M6 x 50

6163-9

26-1000-0010-3

Washer – Flat M6

6163-10

26-1003-6916-9

Nut – Locking, Plastic Insert M6

6163-11

78-8100-1220-9

Shaft – Drive Mount

6163-12

26-1003-5842-8

Screw – Hex Hd, M8 x 20

6163-13

78-8017-9318-9

Washer – Plain 8 mm

6163-14

78-8076-5407-0

Screw – R/H

6163-15

78-8076-5408-8

Screw – L/H

6163-16

78-8076-5409-6

Screw – Handle, R/H

6163-17

78-8076-5410-4

Screw – Handle, L/H

6163-18

78-8076-5411-2

Spacer – Screw

6163-19

78-8076-5412-0

Flange – W/Bearing

6163-20

78-8060-8010-3

Snap Ring – 42 mm Shaft

6163-21

78-8076-5413-8

Spring

6163-22

78-8076-5414-6

Coupling – Screw, Female

6163-23

78-8076-5415-3

Coupling – Screw, Male

6163-24

26-1003-7946-5

Screw – Soc Hd, M4 x 25

6163-25

78-8076-5416-1

Spacer – Hex, 10 x 107

6163-26

78-8023-2334-1

Screw – Soc Hd, Hex Soc, M6 x 25

6163-27

78-8076-5417-9

Spacer

800ab-NA

47

2010 December

800ab

Rear

Figure 6166

Figure 6163 / 2
800ab-NA

48

2010 December

800ab

Figure 6163 / 2
Ref. No.

3M Part No.

Description

6163-28

78-8017-9079-7

Ring – Snap For 15 mm Shaft

6163-29

78-8076-5418-7

Support – Screw

6163-30

26-1003-7949-9

Screw – Soc Hd Hex Soc, M5 x 12

6163-31

78-8005-5741-1

Washer – Plain M5

6163-32

78-8010-7417-6

Nut – Hex M5

6163-33

78-8076-5419-5

Sprocket – 3/8 Inch Z=16

6163-34

78-8046-8135-7

Key – 5 x 5, 12 mm

6163-35

78-8076-5420-3

Chain – 3/8 Inch, 133 Links

6163-36

78-8076-5421-1

Support – Tension Roller

6163-37

78-8010-7169-3

Screw – Hex Hd, M6 x 12

6163-38

78-8070-1503-3

Roller – Chain Tensioning

6163-39

78-8060-7878-4

Idler Screw

6163-40

78-8076-4807-2

Crank Assembly

6163-41

78-8076-5422-9

Crank

6163-42

78-8070-1509-0

Shaft – Crank

6163-43

26-1005-5316-8

Screw – Flat Hd Hex Dr, M5 x 16

6163-44

78-8070-1510-8

Washer – Nylon, 7 x 15 x 1

6163-45

78-8070-1511-6

Bushing

6163-46

78-8005-5740-3

Washer – Plain 4 mm

6163-47

78-8010-7157-8

Screw – Hex Hd, M4 x 10

6163-48

78-8070-1512-4

Knob – VTR-B-M12

6163-49

78-8032-0375-7

Screw – Hex Hd, M6 x 16

6163-50

78-8076-4809-8

Washer – Crank

6163-51

78-8070-1506-6

Cover – Screw

6163-52

78-8076-5423-7

Shaft

6163-53

78-8076-5424-5

Block

6163-54

78-8076-5425-2

Set Screw – M4 x 3

800ab-NA

49

2010 December

800ab

41

40
46

22
A

7
16

15
39

13

37

14

1

45
47 7

9
45
47

32
A

36

34
33
31

38

28
2

35
47

32

37
44

30

29

44
42

33
43
45
43 12

24
29
9
11

30

2

Figure 6174 / 1

800ab-NA

50

2010 December

800ab

Figure 6174 / 1

Figure 6174 (Page 1 of 2)
Ref. No.

3M Part No.

Description

6174-1

78-8076-5380-9

Bed – Conveyor

6174-2

78-8076-5381-7

Leg Assembly – Inner, W/Stop

6174-3

78-8076-5382-5

Leg – Inner

6174-4

78-8060-8480-8

Pad – Foot

6174-5

78-8055-0867-4

Screw – Hex Hd, M8 x 30

6174-6

78-8017-9313-0

Nut –Self-Locking, M8

6174-7

78-8017-9318-9

Washer – Plain 8 mm

6174-8

78-8076-5383-3

Stop – Leg

6174-9

26-1003-7963-0

Screw – Soc Hd, M8 x 16

6174-10

78-8060-8481-6

Label – Height

6174-11

78-8052-6676-0

Clamp – Outer

6174-12

78-8052-6677-8

Clamp – Inner

6174-13

78-8060-7693-7

Roller – 32 x 38

6174-14

78-8076-5384-1

Shaft – Roller

6174-15

78-8076-5385-8

Spring

6174-16

78-8094-6100-3

Conveyor Assembly – Front

6174-17

78-8076-5387-4

Conveyor – Front

6174-18

78-8091-0780-4

Shaft – Central Roller

6174-19

78-8091-0781-2

Shaft – Side Roller

6174-20

26-1003-5828-7

Screw – Hex Hd, M6 x 10 Special

6174-21

78-8076-5389-0

Mounting – Conveyor

6174-22

78-8094-6101-1

Conveyor Assembly – Rear

6174-23

78-8076-5391-6

Conveyor – Rear

6174-24

78-8076-5392-4

Support – Tape Drum

6174-25

78-8060-8483-2

Support – Outboard Roll

6174-26

78-8060-8484-0

Shaft – Roller

800ab-NA

51

2010 December

800ab

22

16
13

13

23

17

19
21

19
21
18

18

20

20

24

25

26

29
28
27

2

49
52
51

3

10

6
7

8

50

9

4

OPTIONAL

5
Figure 6174/2
800ab-NA

52

2010 December

800ab
Figure
6174
/2
Figure
6174

(Page 2 of 2)

Ref. No.

3M Part No.

Description

6174-27

78-8060-8485-7

Roller

6174-28

78-8032-0375-7

Screw – Hex Hd M6 x 16

6174-29

26-1000-0010-3

Washer – Flat M6

6174-30

26-1003-7957-2

Screw – Soc Hd Hex Hd M6 x 16

6174-31

78-8060-8487-3

Cover – Switch

6174-32

78-8060-8087-1

Screw – M5 x 10

6174-33

78-8010-7417-6

Nut – Hex M5

6174-34

78-8076-5393-2

Plate – Tape Bracket Support

6174-35

78-8076-5394-0

Spacer

6174-36

78-8076-5483-1

Support – Roller, Chain Tensioning

6174-37

78-8076-5484-9

Cover – R/H

6174-38

78-8113-6836-0

Cover – L/H, W/English Language Label

6174-39

78-8060-7876-8

Cover – Plug, Lateral

6174-40

78-8028-8208-0

Screw – 6P x 9,5

6174-41

78-8060-7873-5

Plug Female

6174-42

78-8060-8488-1

Screw – Hex Hd M5 x 20

6174-43

78-8046-8217-3

Washer – Special

6174-44

78-8005-5741-1

Washer – Plain M5

6174-45

78-8076-4991-4

Spacer

6174-46

26-1003-5841-0

Screw – M8 x 16

6174-47

78-8076-5192-8

Bracket – E-Stop

6174-49

78-8069-3983-7

Caster Assembly

6174-50

26-1009-9096-4

Caster – Dual Locking

6174-51

26-1009-9094-9

Washer – Spring, Helical, M12

6174-52

26-1009-9095-6

Nut – M12

800ab-NA

53

2010 December

800ab

14
13

57

63
58

77

62

59
60
48 45

61
49

12

48
45

9

11

10

44
45
46
47

15

48

9
10

23

6
5

9
10

40
10
45

16

39
42

19

8

45

43

41

17
8

9

51

52

50

33
34

8
21

9

22

35

20

18

21
22

53 54
67

56
10
9

68
55

3
4

Figure 15230/1

800ab-NA

54

2010 December

800ab
Figure 15230/1
Ref. No.

3M Part No.

Description

15230-1
15230-2
15230-3
15230-4
15230-5
15230-6
15230-7
15230-8
15230-9
15230-10
15230-11
15230-12
15230-13

78-8100-1205-0
78-8100-1206-8
78-8100-1207-6
78-8100-1208-4
78-8113-6818-8
78-8113-6819-6
78-8091-0500-6
78-8055-0661-1
26-1003-5829-5
26-1000-0010-3
78-8094-6109-4
78-8023-2334-1
78-8070-1522-3
78-8100-0865-2
78-8052-6718-0
78-8052-6719-8
78-8046-8267-8
78-8091-0654-1
78-8046-8268-6
78-8076-4590-4
26-1011-8828-7
78-8070-1523-1
78-8094-6174-8
78-8076-5439-3
78-8060-7886-7
78-8046-8135-7
78-8137-0934-8
78-8057-5834-5
78-8057-5835-2
78-8076-5440-1
78-8076-5441-9
78-8052-6713-1
78-8055-0669-4
78-8057-5739-6
78-8055-0668-6
78-8091-0382-9
78-8076-5442-7
26-0001-5862-1
78-8054-8877-8
78-8137-0935-5
78-8076-4933-6

Drive Assembly – R/H W/O Motor
Drive Assembly – L/H W/O Motor
Guide – Lower, R/H
Guide – Lower, L/H
Guide – Upper, R/H, W/English Language Label
Guide – Upper, L/H, W/English Language Label
Bushing – Side Drive
Spacer
Screw – Hex Hd, M6 x 12
Washer – Flat M6
Support – Gearmotor
Screw – Soc Hd, Hex Soc, M6 x 25
Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz
Motor - 220/220v, 50/60 Hz, 3 Phase
Motor - 220/415v, 50 Hz, 3 Phase
Motor - 260/440v, 50 Hz, 3 Phase
Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw
Motor - 145v, 60 Hz, 1 Phase
Motor - 220/240v, 50 Hz, 1 Phase 0.12kw
Motor - 220/240v, 60 Hz, 1 Phase
Capacitor – 15μF, 300VAC, Motor Run
Screw – 1/4 - 28 x 1/2 SHCS
Extension – Gearmotor
Flange Assembly
Screw – Hex Hd, M6 x 16, Special
Key – 5 x 5, 12 mm
Sprocket – 3/8 Inch, Z-17
Tab Washer
Centering Washer
Pulley Assembly – Drive
Roller – Drive
Ring – Polyurethane
Shaft – Pulley Keyed
Key – M5 x 5 x 30 mm
Washer – 15/26 x 1
Belleville Washer – /16
Flange Assembly
Screw – Flat Hd Soc, M5 x 12
Washer – 5,5/20 x 4
Sprocket 3/8'' Z20
Chain – 3/8 Inch Pitch, 52 Pitch

15230-14
15230-15
15230-16
15230-17
15230-18
15230-19
15230-20
15230-21
15230-22
15230-23
15230-24
15230-25
15230-26
15230-27
15230-28
15230-29
15230-30
15230-31
15230-32
15230-33
15230-34
800ab-NA

55

2010 December

800ab

66
65
64
66
65
64
1

2

23

31
32

35
38

30
24
29
25

36

25

24

28
26
37
27
19
30

Figure 15230/2
800ab-NA

56

2010 December

800ab

Figure 15230/2
Ref. No.

3M Part No.

Description

15230-35

78-8076-5443-5

Pulley Assembly – Idler

15230-36

78-8055-0660-3

Roller – Idler

15230-37

78-8076-5444-3

Shaft – Idler Pulley

15230-38

12-7997-0272-0

E-Ring – M-25

15230-39

78-8076-5445-0

Tensioning – Belt

15230-40

78-8076-5446-8

Washer – Shaft

15230-41

78-8070-1519-9

Screw – Soc Hd, Hex Hd, M8 x 70

15230-42

78-8017-9318-9

Washer – Plain 8 mm

15230-43

78-8076-5448-4

Cover – Belt Tensioner

15230-44

78-8055-0850-0

Screw – Cap, M4 x 6

15230-45

78-8005-5740-3

Washer – Plain 4 mm

15230-46

78-8100-1211-8

Cover – Drive, R/H

15230-47

78-8100-1212-6

Cover – Drive, L/H

15230-48

26-1002-5753-9

Screw – Self-Tapping

15230-49

78-8100-1213-4

Guard – Belt

15230-50

78-8100-1214-2

Guard – Rubber

15230-51

78-8100-1215-9

Guard – Metal

15230-52

78-8076-5255-3

Screw – Phillips Hd, M4 x 12

15230-53

78-8091-0764-8

Cover – Chain, Right

15230-54

78-8091-0765-5

Cover – Chain, Left

15230-55

78-8010-7165-1

Screw – Flat Hd Soc, M5 x 25

15230-56

78-8076-5452-6

Belt – Box Drive

15230-57

78-8060-7631-7

Connector – 3/8 Inch

15230-58

78-8076-5197-7

Sleeving – /12, 800 mm

15230-59

78-8060-7626-7

Connector – PG 11/12

15230-60

78-8060-7877-6

Plug Housing – Vertical

15230-61

78-8060-7875-0

Plug Male

15230-62

78-8060-8053-3

Wire – 3-Pole, 5 Meters Length

15230-63

78-8076-4968-2

Terminal

15230-64

78-8076-5453-4

Roller

15230-65

78-8054-8577-4

Washer – Special

15230-66

26-1001-9843-6

Screw – Flat Soc Hd, M6 x 16

15230-67

78-8010-7210-5

Screw - Tensioner

15230-68

78-8137-0932-2

Tensioner - Pulley R/H

78-8137-0933-2

Tensioner - Pulley L/H

800ab-NA

57

2010 December

800ab

3
4

10
8
8

2

6

5

7
6
7

8
9

6
7

= 1

Figure 6176

800ab-NA

58

2010 December

800ab

Figure 6176
Figure
6176
Ref. No.

3M Part No.

Description

6176-1

78-8100-1225-8

Slide Compression Roller – R/H

6176-2

78-8100-1226-6

Slide Compression Roller – L/H

6176-3

78-8113-6984-8

Bracket – Roller, R/H, W/English Language Label

6176-4

78-8113-6985-5

Bracket – Roller, L/H, W/English Language Label

6176-5

78-8076-5491-4

Shaft – Roller

6176-6

78-8060-8106-9

Bushing – Nylon

6176-7

78-8055-0821-1

Rubber Roller

6176-8

26-1004-5510-9
78-8052-6566-3

Washer -–Plain
M10
Friction

6176-9

78-8016-5855-6

E-Ring – 10 mm

6176-10

26-1003-6918-5

Nut – Hex Flange M10, Plastic Insert

800ab-NA

59

2010 December

800ab

18

27

7
6

3
6

21
14

13

18

17

6

2
9
15

18
18

7

6
5
10

4

11
3

12

8

20
19
2
1

16

17
24

26
22
23
21
Figure 6177

800ab-NA

60

25

2010 December

800ab

Figure 6177

Ref. No.

3M Part No.

Description

6177-1
6177-2
6177-3
6177-4
6177-5
6177-6
6177-7
6177-8
6177-9
6177-10
6177-11
6177-12

78-8094-6379-3
78-8113-6759-4
78-8094-6381-9
78-8005-5740-3
26-1003-6914-4
78-8076-4715-7
78-8076-5211-6
78-8057-5807-1
78-8094-6382-7
78-8028-8208-0
78-8017-9018-5
78-8094-6383-5
78-8100-0830-6
78-8100-0831-4
78-8076-5378-3
78-8100-0755-5
78-8114-4600-0
78-8076-5223-1
78-8119-8965-2
78-8094-6384-3
78-8076-4968-2
26-1009-8724-2
78-8100-1038-5
78-8060-8053-3
26-1003-7957-2
26-1000-0010-3
78-8119-6528-0
78-8094-6386-8
78-8113-6887-3
78-8017-9257-9
78-8060-8087-1
78-8010-7417-6
78-8094-6385-0

Support Box
Box – W/English Language Label
Screw – Soc Hd, Hex Hd, M4 x 15
Washer – Plain, 4 mm
Nut – Plastic Insert, M4
Cord Grip
Set Nut – GMP13.5
Cord Grip – ST 16
Guide – Mounting
Screw – 6PX9,5
Washer – Plain, M4 SPEC
Contactor - Allen Bradley 110V, 60Hz
Contactor - Allen Bradley 220V, 50HZ
Contactor - Allen Bradley 380V, 50HZ
Circuit Breaker - Allen Bradley 1.6-2.5A
Circuit Breaker - Allen Bradley 2.5-4 A
Circuit Breaker - Allen Bradley 6.3-10a
Circuit Breaker - Allen Bradley 1-1.6A
Circuit Breaker - Allen Bradley
Clamp – VGPE 4/6
Terminal
Power Cord W/Plug – Type SO
Cable – 3X20 AWG, 5 MT
Wire – 3-Pole, 5 Meters Length
Screw – Soc Hd, Hex Hd, M6 x 16
Washer – Flat, M6
E-Stop Enclosure – W/English Language Label
Switch – On/Off, Sprecher & Schuh, DM3N-C-01/10
Support – On/Off Switch, W/English Language Label
Screw – M4 x 10
Screw – M5 x 10
Nut – Hex, M5
E-Stop - Allen Bradley, 800EP-MTS643LX01

6177-13

6177-14
6177-15
6177-16
6177-17
6177-18
6177-19
6177-20
6177-21
6177-22
6177-23
6177-24
6177-25
6177-26
6177-27

800ab-NA

61

2010 December

THIS PAGE IS BLANK

62

Instructions and
Parts List

Important Safety
Information

AccuGlide 3
TM

BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.

Upper and Lower
Taping Heads 2 Inch
Spare Parts
Type 10800

Serial No._____________________________________
For reference, record taping head(s) serial number(s) here.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section. These
parts are expected to wear
through normal use, and
should be kept on hand
to minimize production
delays.

AccuGlide™ is a Trademark of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2009 44-0009-2070-0 (A120709-NA)

Replacement Parts and Service Information

To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/
machine name, machine type, and serial number that are located on the identif cation plate (For example:
Model 700a - Type 39600 - Serial Number 13282).

Identif cation Plate

United States 3M Tape Dispenser Parts
241 Venture Drive
1-800-344-9883
Amery, WI 54001-1325
Fax: 1-715-268-8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Note : Outside the U.S., contact the local 3M subsidiary for
parts ordering information.

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

© 3M 2009 44-0009-1851-4 (H031008)

i

THIS PAGE IS BLANK

Replacement Parts And Service Information
To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.

3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.

ii

© 3M 2009 44-0009-1852-2 (F031008)

THIS PAGE IS BLANK

Instruction Manual
AccuGlide™ 3
Upper and Lower Taping Heads - 2 Inch
Type 10800
Table of Contents

Page

Replacement Parts and Service Information ............................................................................................

i - ii

Table of Contents......................................................................................................................................

iii

Equipment Warranty and Limited Remedy ...............................................................................................

iv

Intended Use ............................................................................................................................................

1

Taping Head Contents / How to Use Manual............................................................................................

3

Important Safeguards ............................................................................................................................... 4 - 5
Specifications ........................................................................................................................................... 6 - 7
Dimensional Drawing ....................................................................................................................
7
Installation ................................................................................................................................................
Receiving and Handling ................................................................................................................
Installation Guidelines ...................................................................................................................
Tape Leg Length ...........................................................................................................................
Tape Width Adjustment .................................................................................................................

8
8
8
8
8

Operation .................................................................................................................................................. 9 - 11
Tape Loading – Upper Taping Head.............................................................................................. 10
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11
Maintenance ............................................................................................................................................. 12 - 13
Blade Replacement ....................................................................................................................... 12
Blade Guard .................................................................................................................................. 12
Blade Oiler Pad ............................................................................................................................. 12
Cleaning ........................................................................................................................................ 13
Applying/Buffing Roller Replacement............................................................................................ 13
Adjustments .............................................................................................................................................. 14 - 16
Tape Latch Alignment .................................................................................................................... 14
Tape Drum Friction Brake ............................................................................................................. 14
Applying Mechanism Spring.......................................................................................................... 15
One-Way Tension Roller ............................................................................................................... 15
Tape Leg Length ........................................................................................................................... 16
Leading Tape Leg Length Adjustment ............................................................................ 16
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16
Troubleshooting Guide ............................................................................................................................. 17 - 18
Spare Parts/Service Information...............................................................................................................
Recommended Spare Parts ..........................................................................................................
Replacement Parts and Service....................................................................................................

19
19
19

Replacement Parts Illustrations and Parts List ................................................................ ......................21 - End of Manual
iii
7

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch, Type 10800 with the
following warranty:
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for
ninety (90) days after delivery.
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after
delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation
shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within
a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it
receives such notice within five (5) business days after the expiration of the warranty period. All notices required
hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair
or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other
authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time
after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no
obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal
wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care,
or due to any accidental cause.

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage
arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by
a written agreement signed by authorized representatives of 3M and seller.

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

AccuGlide 3 Taping Head - 2"

iv
8

2009 February

Intended Use
size and simplicity of the taping head also makes
it suitable for mounting in box conveying systems
other than 3M-Matic™ case sealers. This includes
replacement of other types of taping, gluing or
stapling heads in existing case sealing machines.
The AccuGlide™ 3 Upper and Lower Taping Heads
- 2 Inch have been designed and tested for use with
Scotch® pressure-sensitive film box sealing tape.

The intended use of the AccuGlide™ 3 Upper and
Lower Taping Heads - 2 Inch is to apply a "C" clip of
Scotch® pressure-sensitive film box sealing tape to
the top and/or bottom center seam of regular slotted
containers.
These taping heads are incorporated into most
standard 3M-Matic™ case sealers. The compact

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

AccuGlide 3 Taping Head - 2"

1

2009 February

THIS PAGE IS BLANK

2

Taping Head Contents

AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch - consists of:
Qty. Part
1
1
1
1

Name
Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool

General Information

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition
of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN
55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the
right to change the product at any time without notice Publication
© 3M 2009.

How to use this Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment
be sold or disposed of, please ensure that the manual is passed on with the machine.
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic
components will include relevant schematics or programs in the enclosure (or will be delivered separately as
needed)
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision information and/or model/machine name, machine type, and serial number) that are located on the identification plate
(For example: Model 700a - Type 39600 - Serial Number 13282).
NOTE:
All the important warning notes related to the operation of the machine are identified by the symbol:
Updating the Manual
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or
parts of the manual which contain amendment made after its first publication. The user must use them to update
this manual.
AccuGlide 3 Taping Head - 2"

3

2009 February

Important Safeguards

This safety alert symbol identif es
important safety messages in this
manual. READ AND UNDERSTAND
THEM BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.

CAUTION
•

To reduce the risk associated with muscle
strain:

− Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift

Explanation of Signal Word Consequences
CAUTION Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.

•

To reduce the risk associated with impact
hazards:

− Place the taping head on a smooth level
surface when maintaining or servicing this
equipment

WARNING: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.

WARNING
•

To reduce the risk associated with
mechanical hazards:

− Read, understand and follow all safety
and operating instructions before
operating or servicing the case sealer

− Allow only properly trained and qualified
personnel to operate and/or service this
equipment

•

To reduce the risk associated with
shear, pinch, and entanglement
hazards:

− Turn air and electrical supplies off on
associated equipment before performing any adjustments, maintenance, or
servicing the taping heads

− Never attempt to work on the taping
head or load tape while the box drive
system is running

• To reduce the risk associated with sharp
blade hazards:

− Keep hands and fingers away from tape
cutoff blades under orange blade
guards. The blades are extremely sharp
(Important Safeguards continued on next page)
AccuGlide 3 Taping Head - 2"

4

2009 February

Important Safeguards (Continued)

Important - In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3
Lower Taping Head Label 78-8137-3316-5

Figure 1-1 Replacement Labels/3M Part Numbers
AccuGlide 3 Taping Head - 2"

5

78-8070-1335-0
2009 February

Specif cations

1.

Tape:
For use with Scotch® pressure-sensitive film box sealing tapes.

2.

Tape Width:
36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.

3.

Tape Roll Diameter:
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)

4.

Tape Application Leg Length - Standard:
70mm ± 6mm [2-3/4 inches ±1/4 inch]
Tape Application Leg Length - Optional:
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5.

Box Size Capacities:
For use with center seam regular slotted containers.
Length –

443mm [17.44 inches]

w/ Guard

Height –

406mm [16 inches]

w/ Guard

Width –

107mm [4.2 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction
manual specifications for box weight and size capacities.
6.

Operating Rate:
Conveyor speeds up to 0.5 m/s [100 feet per minute].

7.

Operating Conditions:
Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.
Important – Taping heads should not be washed down or subjected to conditions causing moisture
condensation on components.

8.

Taping Head Dimensions:
Length
Height
Width
Weight

–
–
–
–

442mm [17 3/8 inches]
648mm [25 1/2 inches] (with tape drum)
105mm [4-1/8 inches] (without mounting spacers)
Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]

(Specifications continued on next page.)
AccuGlide 3 Taping Head - 2"

6

2009 February

Specif cations

Figure 2/1 Dimensional Drawing

AccuGlide 3 Taping Head - 2"

7

2009 February

Installation

WARNING
•

To reduce the risk associated with sharp blade hazards:

- Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Receiving And Handling
3. Figure 2-1 illustrates the typical mounting
relationship for opposing taping head
assemblies to allow taping of box heights down
to 90mm [3-1/2 inches].

After the taping head assembly has been
unpackaged, examine the unit for damage that
might have occurred during transit. If damage is
evident, file a damage claim immediately with the
transportation company and also notify your 3M
Representative.

Note – AccuGlide™ 3 Upper and Lower Taping
Heads - 2 Inch is supplied with a buffing
arm guard. Adjustments may be required to
install the taping head into some older design
3M-Matic™ case sealers.

Installation Guidelines
The taping head assembly can be used in converting existing or in custom made machinery.
It can be mounted for top taping or bottom taping.
Refer to "Box Size Capacities," as well as Figure
2-1 in the Specifications section, for the following
points in making such installations:

4. Mounting studs are provided with the taping
head, but special installations may require
alternate means for mounting.
5. Box hold-down or guides should be provided
and the taping head mounted so that the side
plates are 6mm [1/4 inch] maximum away from
the surface on which the box rides.

CAUTION
• To reduce risk associated with muscle strain:
- Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift

Tape Leg Length
Taping heads are factory set to apply standard
70mm [2-3/4 inch] tape legs. The heads can be converted to apply 50 mm [2 inch] tape legs if desired
but both upper and lower heads should be set to
apply the same tape leg length. See "Adjustments –
Changing Tape Leg Length From 70 to 50mm
[2-3/4 to 2 Inches]."

Important – Always conduct a hazard review to
determine appropriate guarding requirements
when the installation is in an application other
than 3M-Matic (TM) equipment

Also, the conveyor speed at which the product
moves through the taping heads, affects the leading
and trailing tape leg length. See "Adjustments section – Leading Tape Leg Length Adjustment."

1. The box conveying system must positively
propel the box in a continuous motion, not
exceeding 30.5 m/min [100 feet per minute],
past the taping head assembly since the box
motion actuates the taping mechanism.

Tape Width Adjustment

2. If a pusher or cleated conveyor is being used,
steps should be taken in the conveyor design to
prevent the pusher from contacting the applying
or buffing roller arms resulting in damage to the
taping head.
AccuGlide 3 Taping Head - 2"

Taping heads are factory set to apply 48mm [2 inch]
wide tape. If it is necessary to align the tape or to
apply narrower tapes, refer to "Adjustments – Tape
Web Alignment" for set-up procedure.
8

2009 February

Operation

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Applying Roller

Orange Knife Guard
Tape Cut-Off Knife

Threading Needle
Wrap Roller

Buff ng
Roller
Buff ng Arm
Cover

Knurled Roller

Applying
Mechanism
Spring

Tension Wrap Roller
One-Way
Tension Roller
Tape Adhesive Side
Tape Supply Roll
Tape Drum

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)
(Operation continued on next page.)
AccuGlide 3 Taping Head - 2"

9

2009 February

Operation (Continued)

WARNING
• To reduce the risk associated with shear, pinch, and entanglement hazards:
− Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

•

To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
5. Pull the threading needle down until the tape
travels between the apply plate and the ears of
the apply arm (Position 4) until it extends past
the applying roller. When properly threaded the
adhesive side of the tape should be facing the
knurled rollers at position 2 and also position 3.

It is recommended that the detailed instructions and
sketches in this manual be referred to the first few
times the taping head is loaded/threaded until the
operator becomes thoroughly familiar with the tape
loading operation.
Note – Remove tape roll before removing taping
head from machine to minimize weight.

6. Cut away any excess tape.
Important – Do not cut against the apply roller roller damage could occur.

CAUTION
•

Tape Loading – Lower Taping Head
1. Remove the lower taping head from the
conveyor bed or associated equipment and
place it a convenient working position.

To reduce the risk associated with
muscle strain:

− Use proper body mechanics when
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift

•

2. The lower taping head is loaded and threaded
in the same manner as the upper head. Follow
the upper taping head tape loading/threading
procedure.

To reduce the risk associated with impact
hazards:

Figure 3-3
Insert threading needle through rollers in direction
indicated by arrows.

− Place the taping head on a smooth level
surface when maintaining or servicing this
equipment

One-Way
Tension
Roller

Tape Loading – Upper Taping Head

Tension
Wrap
Roller

1. Place the upper taping head in a convenient
working position.
2. Use Figures 3-3 to 3-5 and tape threading label. Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.

Knurled
Roller
Wrap
Roller

3. Attach the threading needle to the end of the
roll. Guide the threading needle around the wrap
roller (Position 1) then back around the one-way
tension roller (Position 2).

Applying
Roller

4. Continue pulling the threading needle down and
guide it between the two rollers on the apply arm
(Position 3).
AccuGlide 3 Taping Head - 2"

Figure 3-3 – Tape Loading/Threading
10

2009 February

Operation (Continued)
Figure 3-4
Place tape roll on tape drum to dispense tape with
adhesive side forward. Seat tape roll fully against
back flange of drum. Adhere tape lead end to
threading needle as shown.

WARNING
•

Figure 3-4 – Tape Loading/Threading
To reduce the risk associated with sharp
blade hazards:

- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.

Manually turn tape roll to create slack tape while
pulling threading needle through tape applying
mechanism until needle is through and tape is in
alignment with applying roller.
Excess tape can be cut with a scissors at applying
roller.

AccuGlide 3 Taping Head - 2"

Figure 3-5 – Tape Loading/Threading

11

2009 February

Maintenance

WARNING
•

To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running
• To reduce the risk associated with sharp blade hazards:
− Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
The AccuGlide™ 3 Upper and Lower Taping
Heads - 2 Inch has been designed for long, trouble
free service. The taping head will perform best when
it receives routine maintenance and cleaning. Taping
head components that fail or wear excessively should
be promptly repaired or replaced to prevent damage to
other portions of the head or to the product.

3. Bottom the blade slots against the screws. (This
will position the blade at the correct angle.)
Tighten the blade screws to secure the blade.
Note – Check the blade position to insure proper
clearance between blade and guard by slowly
pivoting the blade guard back.

Blade Replacement, Upper and Lower Taping
Heads (Figure 4-1)

Blade Guard
The blade guard covers the blade whenever a box
is not being taped. Periodically check to be sure the
blade guard is functioning properly and returning to
cover the blade. Replace any defective parts.

WARNING
•

To reduce the risk associated with sharp
blade hazards:

Blade Oiler Pad

- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp

WARNING

1. Loosen, but do not remove, the blade screws (A).
Remove and discard old blade.

•

2. Mount the new blade (B) with the beveled side
away from the blade holder.

To reduce the risk associated with sharp
blade hazards:

- Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp
The taping heads are equipped with a felt oiler pad
that has been pre-lubricated at the factory to
provide a film of oil on the cutting edge of the blade
to reduce adhesive build-up. Apply SAE #30 nondetergent oil as needed. Saturate felt oiler pad.
Should tape adhesive build-up occur on blade,
carefully wipe clean with an oily cloth.

Knife
Guard

Knife
Holder
(Maintenance continued on next page.)

Figure 4-1 – Blade Replacement
AccuGlide 3 Taping Head - 2"

12

2009 February

Maintenance (Continued)

WARNING
•

To reduce the risk associated with shear, pinch, and entanglement hazards:
− Turn air and electrical supplies off on associated equipment before performing any
adjustments, maintenance, or servicing the taping heads

−
•

Never attempt to work on the taping head or load tape while the box drive system is running

To reduce the risk associated with sharp blade hazards:

−

Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp

Cleaning

Applying/Buff ng Roller Replacement

Regular slotted containers produce a great deal
of dust and paper chips when conveyed through
taping heads. If this dust is allowed to build-up
on the heads, it can cause wear on the moving
parts. Excessive dirt build-up should be wiped
off with a damp cloth. Cleaning should be done
once per month, depending on the number and
type of boxes used. If the boxes used are dirty, or
if the environment in which the heads operate is
dusty, cleaning on a more frequent basis may be
necessary.

Replacing roller requires removal of shaft and
mounting screws. With no area on the shaft to grip,
the shaft often turns when attempting to remove the
second screw.
To ease removal of second screw, a 5mm hex
socket has been provided at the bottom of the
threads in both ends of the shaft. Insert a 5mm
hex key wrench into this socket after removing one
screw to hold the shaft for removal of the second
screw. See Figure 4-2.

Note – Never attempt to remove dirt from taping
heads by blowing it out with compressed
air. This can cause the dirt to be blown inside
the components onto sliding surfaces.
Dirt in these areas can cause serious
equipment damage. Never wash down or
subject taping heads to conditions causing
moisture condensation on components.
Serious equipment damage could result.

Hex Socket

5mm Hex
Key Wrench

Section View of
Roller/Shaft

Figure 4-2 – Roller Shaft Section View

AccuGlide 3 Taping Head - 2"

13

2009 February

Adjustments

WARNING
•

To reduce risk associated with shear,
pinch, and entanglement hazards:
- Turn air and electrical supplies off
associated equipment before performing
any adjustments, maintenance, or
servicing the machine or taping heads.
- Never attempt to work on the taping head
or load tape while the box drive system is
running.

Figure 5-1 – Tape Latch Alignment

Tape Latch Alignment – Figure 5-1
The Latching tape drum assembly is pre-set to
accommodate 48mm [2 inch] wide tape. The tape
drum assembly is adjustable to provide alignment of
narrower tapes.
To move the latch to a position that corresponds to a
new tape core width (Figure 5-1):
1. Remove screw from the latch.

25mm Hex
Wrench

2. Move to the latch to the position that
corresponds to the tape core width.

5mm Hex
Wrench

3. Replace screw in the new latch location.
To adjust or center the tape width on the center line
of the taping head, and therefore box center seam,
(Figure 5-2):
1. Loosen the locking hex nut behind tape drum
bracket on tape drum shaft. Use an adjustable
wrench or 25mm open end wrench.

Shaft
Figure 5-2 – Tape Web Alignment

2. Turn tape drum shaft in or out to center the tape
web (use 5mm hex wrench).

Adjustment Nut,
Tape Drum Brake

3. Tighten locking hex nut to secure the adjustment.
No other components require adjustment for tape
web alignment.
Tape Drum Friction Brake – Figure 5-3
The tape drum friction brake on each taping head is
pre-set for normal operation to prevent tape roll over
travel. Should tension adjustment be required, turn
the self-locking nut on the shaft to vary compression
of the spring. Turn the nut clockwise to increase the
braking force, and counterclockwise to decrease the
braking force. Adjust brake to minimum tension to
prevent excessive tape roll over travel.
Note – Excess braking force will cause poor tape
application and may lead to tape tabbing
on the trailing tape leg.
AccuGlide 3 Taping Head - 2"

Figure 5-3 – Tape Drum Friction Brake
(Adjustments continued on next page.)
14

2009 February

Adjustments (Continued)

WARNING
•

To reduce risk associated with shear,
pinch, and entanglement hazards:
-

Turn air and electrical supplies off
associated equipment before
performing any adjustments,
maintenance, or servicing the machine
or taping heads.

-

Never attempt to work on the taping
head or load tape while the box drive
system is running.

Applying Mechanism Spring
To obtain access to the spring, remove the taping
head cover (four mounting screws). Replace cover
when finished.
The applying mechanism spring, shown in
Figures 5-4A and 5-4B, controls applying and
buffing roller pressure on the box and returns
the mechanism to the reset position. The spring
pressure is pre-set, as shown in Figure 5-4A for
normal operation, but is adjustable.

Figure 5-4 – Applying Mechanism Spring

If a tape gap appears on the trailing surface of the
box increase spring pressure. If the front of the box
is being crushed by the applying roller decrease
spring pressure.
Removing the spring end loop from the spring holder
and placing loop in other holes provided, as shown
in Figure 5-4B, will adjust the spring pressure.

0.5 - 0.9kg
[1 - 2 lbs.]

One-Way Tension Roller
Figure 5-5
The one-way tension roller is factory set. When
replacing this assembly, the roller must have
approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] force
when turning.
To Adjust Tension:
1. Wrap a cord or small strap (non-adhesive) 4-6
turns around the tension roller.
2. Attach a spring scale to the end of the cord or
strap.
3. Turn the adjusting nut with the socket wrench
provided, until a force of approximately 0.5 kg to
0.9 kg [1 to 2 lbs.] is required to turn the roller by
pulling on the spring scale.
AccuGlide 3 Taping Head - 2"

Adjusting Nut
Figure 5-5 – One-Way Tension Roller
(Adjustments continued on next page.)
15

2009 February

Adjustments (Continued)

WARNING
•

To reduce the risk associated with
shear, pinch, and entanglement
hazards:

One-Way
Tension
Roller

- Turn air and electrical supplies off
associated equipment before performing any adjustments, maintenance, or
servicing the machine or taping heads.
- Never attempt to work on the taping
head or load tape while the box drive
system is running
Tape Leg Length

WARNING
•

To reduce the risk associated with sharp
blade hazards:

- Keep hands and fingers away from tape

Tape Leg
50 or 70mm ± 6mm
[2 or 2-3/4in. ± 1/4in.

cutoff blades under orange blade guards.
The blades are extremely sharp
Leading Tape Leg Length Adjustment – Figure 5-6

Figure 5-6 – Leading Tape Leg Length

The one-way tension roller position is adjustable to
control the leading tape leg length.
Moving this roller farther away from the box top or
bottom surface will decrease the leading leg length.
Moving it closer to the box top or bottom surface will
increase the leading leg length.

Position A

Changing Tape Leg Length from 70 to 50mm [2-3/4
to 2 Inches] – Figure 5-7

Position A-A

AccuGlide 3 Taping Head - 2"

Slot C-C
Slot C

Note – When changing tape leg length, both
upper and lower heads must be adjusted
to apply the same leg lengths.
1. Remove and retain two hex head screws and
remove the brush from normal position “A” on
side frame.
2. Remount and secure brush in position “A-A”
on side frame forward of normal location using
original fasteners.
3. Remove cut-off bracket extensions from position
"B".
4. Remount cut-off bracket extensions in forward
position “B-B”.
5. Remove and retain the one-way tension roller
assembly from slot “C” in frame.
6. Remount tension roller assembly near top of slot
“C-C” in frame using original fasteners.
7. Adjust tension roller according to "Leading Tape
Leg Length Adjustment" above.

One-Way
Tension Roller
Assembly

Cut-Off
Position
B
Bracket
Brush
Position B-B
Extension
Figure 5-7 – Changing Tape Leg Length
16
2009 February

Troubleshooting
Troubleshooting Guide
Problem

Cause

Correction

The tape leg on the front of the
case is too long

The tape is threaded incorrectly

The tape must go around the wrap
roller before going around the
one-way tension roller

The tape tension is too low

Adjust the one-way tension roller

The knurled roller drags

Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.

Tape tracks to one side or drags
on the support tabs of applying
frame

Adjust the tape web alignments

The one-way tension roller is not
correctly positioned

Position the roller in its mounting
slot so that the tape extends just
beyond the center line of the
applying roller

Taping head is not set up properly

Check leg length adjustments

The blade is dull and/or has
broken teeth

Replace the blade

Tape tension is insufficient

Increase tape tension by adjusting
the one-way tension roller

Adhesive has built up on the blade

Clean and adjust the blade

The blade is not positioned
properly

Make sure the blade is bottomed
out against the mounting bolts

The blade is dry

Lubricate the blade oiler pad on
the blade guard

The blade is in backwards

Mount the blade so that the
beveled edge is away from the
entrance of the head

One or both cutter springs are
missing or stretched

Replace the defective spring(s)

Tension roller surface is not fully
contacting the taping head frame

Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.

The blade does not cut tape or the
tape end is jagged or shredded

17
AccuGlide 3 Taping Head - 2"

2009 February

Troubleshooting (Continued)
Troubleshooting Guide
Problem

Cause

Correction

Tape is tabbing on the trailing leg
on the back of the box

There is excess tension on the
tape drum assembly and/or the
one-way tension roller assembly

Adjust the one-way tension roller
and/or the tape drum assembly

Rollers in the tape path do not
rotate freely

Clean adhesive deposits from
the surface, ends, and shafts of
the rollers. Then lubricate roller
shafts. Remove all lubricant from
roller surfaces.

The blade is not cutting tape
properly

Refer to tape cutting problems

The tape is threaded incorrectly

Re thread the tape

Applying mechanism spring has
too little tension

Move spring hook to next tighter
hole

The tape is incorrectly threaded

Re thread the tape

Flanged knurled roller overruns on
return of applying mechanism to
its rest position

Adjust tension roller position in
mounting slot to lengthen tape leg

Applying roller overruns on return
of applying mechanism to its rest
position

There should be a slight drag
when rotating the applying roller.
If not, check friction springs and/
or friction pins and replace if
necessary

The one-way tension roller is not
correctly positioned

Position roller in it mounting slot
so that tape end extends beyond
center line of applying roller

The one-way tension roller is
defective

Replace the one-way tension
roller

Tape drum not centered

Reposition tape drum

Centering guides not centered

Adjust centering guides

Box flaps not of equal length

Check box specifications

The tape end does not stay in
application position in front of the
applying roller

Tape not centered on box seam

AccuGlide 3 Taping Head - 2"

18

2009 February

Spare Parts/Service Information
Recommended Spare Parts
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should
be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 2 inch
Qty.
Ref. No.
Part Number

Description

4
1
1
2
1

Stud – Mounting
Spring – Upper Extension
Blade – 65mm/2.56 Inch
Spring – Cutter
Tool – Tape Threading

10925-22
10919-10
10921-2
10921-12
-

78-8076-4500-3
78-8137-3311-6
78-8017-9173-8
78-8052-6602-6
78-8076-4726-4

AccuGlide™ 3 Lower Taping Head - 2 inch
Qty.
Ref. No.
Part Number

Description

1
2
4
1
1

Blade – 65mm/2.56 Inch
Spring – Cutter
Stud – Mounting
Spring – Lower Extension
Tool – Tape Threading

10921-2
10921-12
10924-22
10920-10
-

78-8017-9173-8
78-8052-6602-6
78-8076-4500-3
78-8137-3312-4
78-8076-4726-4

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare
parts be maintained which will require replacement under normal wear of the taping head.
Qty.

Ref. No.

Part Number

Description

1
1
1

10922-15
10919/10389-5
10921-18

78-8057-6179-4
78-8057-6178-6
78-8113-7030-9

Roller – Applying
Roller – Buffing
Spring – Torsion

Replacement Parts and Service
Refer to the first page of this instruction manual “Replacement Parts and Service Information".

AccuGlide 3 Taping Head - 2"

19

2009 February

Replacement Parts Illustrations and Parts Lists
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800
AccuGlide™ 3 Lower Taping Head - 2 inch, Type 10800

1.

Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers.

2.

Refer to the figure or figures to determine the individual parts required and the parts reference number.

3.

The replacement parts list, that follows each illustration, includes the part number and part description
for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, should
the customer elect to do so.

4.

Refer to the first page of this instruction manual "Replacement Parts and Service Information" for
replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown
are available only on a special order basis. Contact 3M/Tape Dispenser Parts to
confirm item availability.

AccuGlide 3 Taping Head - 2"

20

2009 February

Taping Head Assemblies - AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch

Figure 10401

Figure 10925 (Upper)
Figure 10924 (Lower)

Figure
10923

Figure
10922
Figure 10919 (Upper)
Figure 10920 (Lower)

AccuGlide 3 Taping Head - 2"

Figure 10921

21

2009 February

26

27
3

28

4

2

1

8

29

29
25
11

15

27

24

16
19

17 18

17
12

13

13

13

13

20
21

10

9

5
6
33

7

23

23

Figure 10925 – Upper Head

AccuGlide 3 Taping Head - 2"

22

2009 February

Figure 10925 – 2" Upper Head
Ref. No.

3M Part No.

Description

10925-1

78-8137-3294-4

Frame – Tape Mount Upper Assembly

10925-2

78-8137-3295-1

Frame – Front Upper Assembly

10925-3

78-8068-4143-9

Guide – #1

10925-4

78-8068-4144-7

Guide – #2

10925-5

78-8060-7818-0

Screw – Hex Hd, M4 x 12

10925-6

78-8010-7416-8

Nut – Hex Jam, M4

10925-7

78-8070-1251-9

Spacer – Spring

10925-8

78-8137-3298-5

Shaft - Pivot 90mm

10925-9

78-8052-6560-6

Spacer – Front

10925-10

78-8060-7936-0

Brush Assembly

10925-11

78-8052-6564-8

Shaft – Tension Roller

10925-12

78-8052-6568-9

Shaft – Wrap Roller

10925-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10925-15

78-8100-1009-6

Washer – Special

10925-16

78-8052-6565-5

Roller – Top Tension

10925-17

26-1004-5510-9

Washer – Plain, M10

10925-18

78-8052-6567-1

Spring – Compression

10925-19

78-8017-9077-1

Nut – Self Locking, M10 x 1

10925-20

78-8052-6569-7

Roller – Wrap

10925-21

26-1000-1613-3

Ring – Retaining, Tru-Arc #1-420-0120-100

10925-22

78-8076-4500-3

Stud – Mounting

10925-23

78-8076-5242-1

Stop – Cut-Off Frame

10925-24

78-8060-8179-6

Screw – Flat Hd Hex, M6 x 20

10925-25

78-8076-5477-3

Washer – Special /6.5 x 20 x 4

10925-26

78-8137-3299-3

Guard – Head

10925-27

78-8060-8087-1

Screw – M5 x 10

10925-28

78-8005-5741-1

Washer – Flat, M5

10925-29

78-8133-9615-3

Bumper

10925-30

78-8133-9605-4

Label – Threading, English Language

AccuGlide 3 Taping Head - 2"

23

2009 February

9

8
1

16

7
4
2
8

5

16

3
4

9
6

15

12

14

13

12

11

10

15

Figure 10922 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2"

24

2009 February

Figure 10922 – 2" Upper and Lower Heads
Ref. No.

3M Part No.

Description

10922-1

78-8133-9509-8

Applying Arm #1

10922-2

78-8133-9510-6

Applying Arm #2

10922-3

78-8070-1221-2

Plate – Tape

10922-4

78-8070-1309-5

Shaft Roller

10922-5

78-8070-1367-3

Roller – Knurled Assembly

10922-6

78-8070-1266-7

Roller – Wrap

10922-7

78-8052-6580-4

Spacer

10922-8

78-8017-9082-1

Bearing – Special, 30 mm

10922-9

78-8017-9106-8

Screw – Bearing Shoulder

10922-10

78-8052-6575-4

Shaft – Roller

10922-11

78-8017-9074-8

Washer – Nylon, 15 mm

10922-12

26-1004-5510-9

Washer – Friction

10922-13

78-8052-6567-1

Spring – Compression

10922-14

78-8137-1438-9

Assembly– Applying Roller

10922-15

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10922-16

78-8094-6151-6

Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 Taping Head - 2"

25

2009 February

1

2

7

5

7
8
7
9
6
7

7
4

3

7

Figure 10919 – Upper Head

AccuGlide 3 Taping Head - 2"

26

2009 February

Figure 10919 – 2" Upper Head
Ref. No.

3M Part No.

Description

10919-1

78-8137-3300-9

Buffing Arm – Sub Assembly

10919-2

78-8137-3301-7

Buffing Arm – Sub Assembly

10919-3

78-8052-6575-4

Shaft – Roller

10919-4

78-8137-1398-5

Roller - Buffing Assembly

10919-5

78-8070-1220-4

Spacer – Spring

10919-6

78-8052-6580-4

Spacer

10919-7

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10919-8

78-8137-3311-6

Spring – Upper (100 fpm)

10919-9

78-8070-1244-4

Holder – Spring

AccuGlide 3 Taping Head - 2"

27

2009 February

6
6

1
3
7
8
7

5
9

4

9

5

4

Figure 10923 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2"

28

2009 August

Figure 10923 – 2" Upper and Lower Heads
Ref. No.

3M Part No.

Description

10923-1

78-8137-3302-5

Link – Assembly

10923-3

78-8137-3304-1

Shaft – Pivot, Buffing

10923-4

78-8017-9082-1

Bearing – Special 30 mm

10923-5

78-8017-9106-8

Screw – Bearing Shoulder

10923-6

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10923-7

78-8137-3305-8

Spacer – Applying Pivot

10923-8

78-8137-3306-6

Shaft – Pivot, Applying

10923-9

78-8137-6151-6

Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 Taping Head - 2"

29

2009 February

1

Figure 10921 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2"

30

2009 August

Figure 10921 – 2" Upper and Lower Heads
Ref. No.

3M Part No.

Description

10921-1

78-8137-3307-4

Frame – Cut-Off Weldment

10921-2

78-8017-9173-8

Blade – 65 mm/2.56 Inch

10921-3

26-1003-8596-7

Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher

10921-4

78-8070-1371-5

Blade Guard Assembly – W/English Language Label

10921-5

78-8052-6597-8

Shaft – Blade Guard

10921-7

26-1005-4758-2

Screw – Flat Hd, Soc Dr, M4 x 10

10921-8

78-8017-9135-7

Shaft – Spacer

10921-9

78-8052-6600-0

Spacer

10921-10

78-8070-1269-1

Bumper

10921-11

26-1005-4757-4

Screw – Flat Hd, Soc Dr, M5 x 20

10921-12

78-8052-6602-6

Spring – Cutter

10921-13

78-8017-9132-4

Pivot – Cutter Lever

10921-14

26-1003-5828-7

Screw – Spec, Hex Hd, M6 x 10

10921-15

78-8137-3308-2

Slide – Extension

10921-16

26-1008-6574-5

Screw – Flat Hd, Phil Dr, M4 x 10

10921-17

78-8113-7031-7

Bushing – 58.5mm Long

10921-18

78-8113-7030-9

Spring – Torsion

10921-19

78-8070-1335-0

Label – Warning, English

AccuGlide 3 Taping Head - 2"

31

2009 February

14
3

1

13
12
13

13

13

16

4

7

14

5
2
6
11
7

15

10

9

8

4

7

Figure 10401 – Upper and Lower Heads
AccuGlide 3 Taping Head - 2"

32

2009 February

Figure 10401 – 2" Latch Upper and Lower Heads
Ref. No.

3M Part No.

Description

10401-1

78-8070-1395-4

Bracket – Bushing Assembly

10401-2

78-8076-4519-3

Shaft – Tape Drum, 50 mm

10401-3

78-8017-9169-6

Nut – M18 x 1

10401-4

78-8098-8827-0

Tape Drum Sub Assembly – 2 Inch Wide

10401-5

78-8098-8749-6

Tape Drum

10401-6

78-8098-8817-1

Leaf Spring

10401-7

26-1002-5753-9

Screw – Self Tapping

10401-8

78-8060-8172-1

Washer – Friction

10401-9

78-8052-6271-0

Washer – Tape Drum

10401-10

78-8100-1048-4

Spring – Core Holder

10401-11

78-8017-9077-1

Nut – Self Locking, M10 x 1

10401-12

78-8100-1046-8

Spacer – Bracket

10401-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10401-14

78-8098-8814-8

Tape Drum Assembly – 2 Inch Head

10401-15

26-1004-5510-9

Washer – Plain, M10

10401-16

78-8098-8816-3

Latch – Tape Drum

AccuGlide 3 Taping Head - 2"

33

2009 February

23
7

23

5

9
10

21
20

13

13
13

13

12
17

18 17

19

16
11
24

27

15

25
29
29

8

1

4

3

2

28
27

26

Figure 10924 – Lower Head

AccuGlide 3 Taping Head - 2"

34

2009 February

Figure 10924 – 2" Lower Head
Ref. No.

3M Part No.

Description

10924-1

78-8137-3296-9

Frame – Tape Mount Lower Assembly

10924-2

78-8137-3297-7

Frame – Front Lower Assembly

10924-3

78-8068-4144-7

Guide – #2

10924-4

78-8068-4143-9

Guide – #1

10924-5

78-8060-7818-0

Screw – Hex Hd, M4 x 12

10924-6

78-8010-7416-8

Nut – Hex, M4

10924-7

78-8070-1251-9

Spacer – Spring

10924-8

78-8054-8764-8

Spacer – 10 x 10 x 90 mm

10924-9

78-8052-6560-6

Spacer – Front

10924-10

78-8060-7936-0

Brush Assembly

10924-11

78-8052-6564-8

Shaft – Tension Roller

10924-12

78-8052-6568-9

Shaft – Wrap Roller

10924-13

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10924-15

78-8100-1009-6

Washer – Special

10924-16

78-8052-6606-7

Roller – Tension Bottom

10924-17

26-1004-5510-9

Washer – Plain, M10

10924-18

78-8052-6567-1

Spring – Compression

10924-19

78-8017-9077-1

Nut – Self Locking, M10 x 1

10924-20

78-8052-6569-7

Roller – Wrap

10924-21

26-1000-1613-3

Ring – Retaining, Tru-Arc #1-420-0120-100

10924-22

78-8076-4500-3

Stud – Mounting

10924-23

78-8076-5242-1

Stop – Cut-Off Frame

10924-24

78-8060-8179-6

Screw – Flat Hd Hex, M6 x 20

10924-25

78-8076-5477-3

Washer – Special /6.5 x 20 x 4

10924-26

78-8137-3299-3

Guard – Head

10924-27

78-8060-8087-1

Screw – M5 x 10

10924-28

78-8005-5741-1

Washer – Flat, M5

10924-29

78-8133-9615-3

Bumper

10924-30

78-8133-9606-2

Label – Threading, English Language

AccuGlide 3 Taping Head - 2"

35

2009 February

7

3

4

7

7
6
9

7
8
7

5
7

2

1

Figure 10920 – Lower Head

AccuGlide 3 Taping Head - 2"

Figure 10920– Lower Head
Ref. No.

3M Part No.

Description

10920-1

78-8137-3300-9

Buffing Arm – Sub Assembly

10920-2

78-8137-3301-7

Buffing Arm – Sub Assembly

10920-3

78-8052-6575-4

Shaft – Roller

10920-4

78-8137-1398-5

Roller - Buffing Assembly

10920-5

78-8070-1220-4

Spacer – Spring

10920-6

78-8052-6580-4

Spacer

10920-7

26-1003-5829-5

Screw – Hex Hd, M6 x 12

10920-8

78-8137-3312-4

Spring – Lower (100 fpm)

10920-9

78-8070-1244-4

Holder – Spring

AccuGlide 3 Taping Head - 2"

37

2009 February

THIS PAGE IS BLANK

38

39

40



Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : Yes
Author                          : a1fr1zz
Create Date                     : 2010:12:15 11:32:18-06:00
Modify Date                     : 2011:01:10 15:50:44-06:00
Has XFA                         : No
XMP Toolkit                     : Adobe XMP Core 4.2.1-c041 52.342996, 2008/05/07-20:48:00
Producer                        : Acrobat Distiller 9.0.0 (Windows)
Creator Tool                    : PScript5.dll Version 5.2.2
Metadata Date                   : 2011:01:10 15:50:44-06:00
Format                          : application/pdf
Title                           : 44-0009-2082-5 800ab (A120709-NA) North American Manual - Type 40800.indd
Creator                         : a1fr1zz
Document ID                     : uuid:ac07b24c-030d-4f1b-8d5a-83b48b1940b2
Instance ID                     : uuid:6d47703b-7d58-4311-ab49-2b361605fbfe
Page Count                      : 122
EXIF Metadata provided by EXIF.tools

Navigation menu