3M 800ab 44 0009 2082 5 (A120709 NA) North American Manual Type 40800 User To The 8262669b Fc59 4ed0 Bb43 F8f9a0d41fc4

User Manual: 3M 800ab to the manual

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"3M-Matic"and "AccuGlide" are Trademarks of,

3M St. Paul, MN 55144-1000

Printed in U.S.A.

Serial No.

For reference, record machine serial number here.

Important Safety

Information

Spare Parts

™

3M-Matic ™BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Instructions and Parts List

800ab Type 40800

Adjustable

Case Sealer

with

AccuGlide 3

Taping Heads

This instruction manual covers safety aspects,

handling and transport, storage, unpacking,

preparation, installation, operation, adjust-

ments, maintenance, troubleshooting, repair

work and servicing plus parts list of the

3M-MaticTM 800ab-NA Adjustable case sealer.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Edition December 2010

The manufacturer reserves the right to change

the product at any time without notice.

2010 December

800ab-NA

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in

the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the

appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider. Provide the customer support coordinator with the model/machine

name, machine type, and serial number that are located on the identif cation plate (For example: Model

800ab - Type 40800 - Serial Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Identif cation Plate

Replacement Parts and Service Information

THIS PAGE IS BLANK

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)

800ab Adjustable Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use

......................................... 1 - 2

1.2 How to Read and Use the Manual ............................................................................... 2

1.2.1 Importance of the Manual .................................................................................. 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 After-Sale Service ......................................................................................................... 3

2.3 Warranty / Contents ...................................................................................................... 4

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11

4. Technical Specif cations

4.1 Power Requirements .................................................................................................... 12

4.2 Operating Rate ............................................................................................................. 12

4.3 Operating Conditions .................................................................................................... 12

4.4 Tape .............................................................................................................................. 12

4.5 Tape Width .................................................................................................................... 12

4.6 Tape Roll Diameter ....................................................................................................... 13

4.7 Tape Application Leg Length - Standard .......................................................................13

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 13

4.9 Box Weight and Size Capacities ................................................................................... 13

4.10 Machine Noise Levels ................................................................................................... 14

4.11 Machine Dimensions ..................................................................................................... 14

4.12 Set-Up Recommendations ............................................................................................ 14

iii 2010 December

800ab-NA

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 15

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15

5.3 Handling and Transportation of Uncrated Machine ............................................................. 15

5.4 Machine Storage ................................................................................................................. 15

6. Unpacking

6.1 Uncrating ............................................................................................................................. 16

6.2 Packaging Materials Disposal ............................................................................................. 16

7. Installation

7.1 Operating Conditions .......................................................................................................... 17

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17

7.3 Tool Kit Supplied with the Machine ..................................................................................... 17

7.4 Machine Positioning / Machine Set-Up ................................................................................ 17

7.5 Plastic Ties Removal ........................................................................................................... 18

7.6 Assembly Completion .......................................................................................................... 18

7.7 Taping Heads Completion ................................................................................................... 19

7.8 Outboard Tape Roll Holder ................................................................................................. 19

7.9 Preliminary Electric Inspection ............................................................................................ 19

7.10 Main Power Machine Connection and Inspection .............................................................. 19

7.11 Phases Inspection ............................................................................................................... 19

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 20

8.2 Running Mode Deﬁ nition ..................................................................................................... 20

8.3.1 Normal Stop Procedure .............................................................................................20

8.3.2 Emergency Stop ....................................................................................................... 20

9. Controls

9.1 Box Width Adjusting Knobs ................................................................................................. 21

9.2 Start / Stop Main Switch........................................................................................................ 21

9.3 Emergency Stop Button (Latching) ...................................................................................... 21

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 22

10.2 Emergency Stop Button ..................................................................................................... 22

10.3 Electric System / Circuit Breaker ......................................................................................... 22

11. Set-Up and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 23

11.2

Box Height Adjustment ....................................................................................................... 23

11.3 Top Flap Compression Roller Adjustment .......................................................................... 23

11.4 Changing the Tape Leg Length .......................................................................................... 23

11.5 Run Boxes to Check Adjustment ........................................................................................ 23

800ab-NA 2010 December

THIS PAGE IS BLANK

12. Operation

12.1 Operator’s Correct Working Position .............................................................................. 24

12.2 Starting the Machine ....................................................................................................... 24

12.3 Starting Production ......................................................................................................... 24

12.4 Tape Replacement .......................................................................................................... 24

12.5 Box Size Adjustment ....................................................................................................... 24

12.6 Cleaning ......................................................................................................................... 24

12.7 Table of Adjustments ...................................................................................................... 24

12.8 Safety Devices Inspection .............................................................................................. 24

12.9 Trouble Shooting ............................................................................................................ 25

13. Maintenance

13.1 Safety Measures (see section 3) .................................................................................... 27

13.2 Tools and Spare Parts Supplied with Machine ............................................................... 27

13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 27

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 27

13.5 Safety Features (Inspection Efﬁ ciency) .......................................................................... 27

13.6 Machine Cleaning ........................................................................................................... 27

13.7 Cutter Blade Cleaning .................................................................................................... 27

13.8 Drive Belt Replacement .................................................................................................. 28 - 29

13.9 Drive Pulley Ring ............................................................................................................ 29

13.10 Drive Belt Tension ........................................................................................................... 30

13.11. Special Set-Up Procedures ............................................................................................ 31 - 34

13.11.1 Taping Heads ..................................................................................................... 31

13.11.2 Drive Belt Assembly Height ............................................................................... 32

13.11.3 Chain Removal .................................................................................................. 33

13.12 Maintenance Work Log ................................................................................................... 35

14. Additional Instructions

14.1 Machine Disposal Information ........................................................................................ 37

14.2 Fire emergency ...............................................................................................................

15. Enclosures and Special Information

15.1 Statement of Conformity ................................................................................................. 37

15.2 Hazardous Substances Emission ................................................................................... 37

16. Technical Documentation and Information

16.1 Electric Diagrams ........................................................................................................... 39

16.2 Spare Parts / Ordering / Options and Accessories .......................................................... 40 - 41

Drawings and Parts Lists ....................................................................................................... 43 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

TABLE OF CONTENTS (continued)

800ab-NA 2010 December

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PTFE - Polytetraﬂ ourethelene

PU/PU Foam - Polyurethane Foam

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

800ab-NA 2010 December

1-INTRODUCTION

1.1 Manufacturing Specif cations / Description / Intended Use

The 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip

of Scotch® pressure-sensitive ﬁ lm box sealing tape to the bottom center seam of regular slotted containers. The

800ab is manually adjustable to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and Size

Capacities").

3M-MaticTM 800ab Adjustable Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

800ab-NA 2010 December

1-INTRODUCTION (continued)

2010 December

800ab-NA

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the

machine. Do not remove, tear, or rewrite parts of

the manual for any reason. Use the manual without

damaging it. In case the manual has been lost or

damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare

parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation

number. All the notes on safety measures or

possible dangers are identiﬁ ed by the symbol:

1.2.4 How to Update the Manual in Case of

Modi f cations to the Machine

Modiﬁ cations to the machine are subject to manu-

facturer’s internal procedures. The user receives a

complete and up-to-date copy of the manual to-

gether with the machine. Afterwards the user may

receive pages or parts of the manual which contain

amendments or improvements made after its ﬁ rst

publication. The user must use them to update this

manual.

1.1 Manufacturing Specif cations / Description /

Intended Use (continued)

The 3M-MaticTM case sealing machines have been

designed and manufactured in compliance with the

legal requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects,

handling and transport, storage, unpacking, prepara-

tion, installation, operation, set-up and adjustments,

technical and manufacturing speciﬁ cations, mainte-

nance, troubleshooting, repair work and servicing,

electric diagrams, warranty information, disposal

(ELV), a deﬁ nition of symbols, plus a parts list of

the 3M-MaticTM 800ab Adjustable case sealer 3M

Industrial Adhesives and Tapes Division 3M Center,

Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)

Edition December 2010 Copyright 3M 2010 All rights

reserved. .The manufacturer reserves the right to

change the product at any time without notice Publi-

cation © 3M 2010 44-0009-2082-5.

1.2.1 Importance of the Manual

The manual is an important part of the machine; all

information contained herein is intended to enable

the equipment to be maintained in perfect condition

and operated safely. Ensure that the manual is avail-

able to all operators of this equipment and is kept

up to date with all subsequent amendments. Should

the equipment be sold or disposed of, please ensure

that the manual is passed on. Electrical and pneu-

matic diagrams are included in the manual. Equip-

ment using PLC controls and/or electronic compo-

nents will include relevant schematics or programs in

the enclosure and in addition, the relevant documen-

tation will be delivered separately.

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

2.2 Data for Technical Assistance and Service

2010 December

800ab-NA

2-GENERAL INFORMATION (continued)

2.3 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR

PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR

USAGE OF TRADE:

3M sells its 3M-Matic™ 800ab Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90

days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s

sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned

immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have

become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than

ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable

time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation

to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation

to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause

other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating

environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential

damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a

written agreement signed by authorized ofﬁ cers of 3M and seller.

2010 December

Contents—800ab Adjustable Case Sealer

(1) 800ab Adjustable Case Sealer, Type 40800

(1) Tool Kit

(1) Instruction Manual

800ab-NA

3-SAFETY

2010 December

800ab-NA

3.1 General Safety Information

Read all the instructions carefully before starting

work with the machine; please pay particular atten-

tion to sections marked by the symbol:

The machine is provided with a LATCHING EMER-

GENCY STOP BUTTON (Figure 3-1); when this

button is pressed, it stops the machine at any point

in the working cycle. Maintain clear access to power

cord while machine is operating. Disconnect plug

from power source before machine maintenance

(Figure 3-1). Also disconnect air if the machine has

a pneumatic system. Keep this manual in a handy

place near the machine. This manual contains infor-

mation that will help you to maintain the machine in

a good and safe working condition.

3.2 Explanation of Signal Word and

Possible Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION:

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

This safety alert symbol identif es

important messages in this manual.

READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

E-Stop

Switch

Figure 3-1

3.3 Table of Warnings

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

WARNING

• To reduce the risk associated with

pinches, entanglement and

hazardous voltage:

− Turn electrical supply off and

disconnect before performing any

adjustments, maintenance or servicing

the machine or taping heads.

WARNING

• To reduce the risk associated with

pinches and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove

jammed boxes from the machine while

the machine is running.

WARNING

3-SAFETY (continued)

2010 December

800ab-NA

Figure 3-2

IMPORTANT! Cavity in the conveyor bed. Never put

your hands inside any part of the machine while it is

working. Serious injury may occur (Figure 3-4).

E-Stop

Switch

Figure 3-3

Figure 3-4

3-SAFETY (continued)

2010 December

800ab-NA

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade

guards. The blades are extremely sharp.

WARNING

IMPORTANT! Tape cutting blade. Never remove

the safety device which covers the blade on the top

and bottom taping units. Blades are extremely sharp.

Any error may cause serious injuries (Figure 3-5).

• To reduce the risk associated with

pinches hazards:

− Keep hands clear of the upper head

support assembly as boxes are

transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

CAUTION

• To reduce the risk associated with

f re and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive

environments.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when

lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift.

WARNING

IMPORTANT! Never keep hands on the box while it

is driven by the belts (Figure 3-6).

IMPORTANT! Drive belts. Never work on the

machine with loose hair or loose garments such as

scarfs, ties or sleeves (Figure 3-7).

WARNING

Sharp Blade

Figure 3-7

Figure 3-5

Figure 3-6

3-SAFETY (continued)

3.7 Residual Hazards

The case sealer 800ab has been designed follow-

ing the CE 392 directives, and incorporates various

safety protections which should never be removed

or disabled. Notwithstanding the safety precautions

conceived by the designers of the machine, it is

essential that the operator and service personnel

be warned that the following residual hazards exist

which cannot be eliminated.

2010 December

800ab-NA

3.8 Recommendations and Measures to Prevent

Other Hazards which Cannot be Eliminated

- The operator must stay on the working position

shown in the Operation Section. He must never

touch the running driving belts or put his hands

inside any cavity.

- The operator must pay attention to the blades

during the tape replacement.

3.10 Predictable Actions which are Incorrect and

Not Allowed

- Never try to stop/hold the box while being driven

by the belts. Only use the EMERGENCY

STOP BUTTON.

- Never work without the safety protections.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed

to carry out the adjustments, repairs or main-

tenance which require operation with reduced

safety protections. During such operations,

access to the machine must be restricted.

When the work is ﬁ nished, the safety protec-

tions must immediately be reactivated.

- The cleaning and maintenance operations must be

performed after disconnecting the electric power.

- Do not modify the machine or any part of it. The man-

ufacturer will not be responsible for any modiﬁ cations.

- Clean the machine using only dry cloths or

light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts

and drawings. The manufacturer will not be respon-

sible for damages caused by improper installation.

3.4 Operator's Qualif cations

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

(See Section 3.11)

3.5 Number of Operators

The operations described below have been analyzed

by the manufacturer; the recommended number of

operators for each operation provides the best and

safest work performance.

Note: A smaller or greater number of operators

could be unsafe.

3.6 Instructions for a Safe Use of the Machine /

De f nition of Operator's Qualif cations

Only persons who have the skills described in the

skill levels section should be allowed to work on the

machine. It is the responsibility of the user to appoint

the operators having the appropriate skill level and

the appropriate training for each category of job.

3.9 Personal Safety Measures

Safety glasses, safety gloves, safety helmet, safety

shoes, air ﬁ lters, ear muffs - None is required except

when recommended by the user.

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

3-SAFETY (continued)

2010 December

800ab-NA

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 1: Machine Operator

This operator is trained to use the machine with the

machine controls, to feed cases into the machine,

make adjustments for different case sizes, to change

the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs

He is not allowed to work on live electrical components

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the

MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / re-

pairs / adjustments / repair electrical components

He is allowed to work on live electrical panels,

connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its

agent to perform complex repairs or modiﬁ cations

(on agreement with the customer).

3.11 Operator's Skill Levels Required to Perform

the Main Operations on the Machine

The Table shows the minimum operator's skill for

each machine operation.

Important: The factory manager must ensure that

the operator has been properly trained on all the

machine functions before starting work.

Operation Machine Status

Required

Operator

Skill

Number of

Operators

Machine installation and setup Running with safety

protections disabled

2 and 2a 2

Adjusting box size Stopped by pressing the

EMERGENCY STOP

button

Tape replacement Stopped by pressing the

EMERGENCY STOP

button

Blade replacement Electric power

disconnected

Drive belt replacement Electric power

disconnected

Ordinary maintenance Electric power

disconnected

Extraordinary mechanical

maintenance

Running with safety

protections disabled

Extraordinary electrical

maintenance

Running with safety

protections disabled

2a 1

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

3-SAFETY (continued)

2010 December

Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer.

Also refer to Manual 2 for taping head components.

Figure 3-8—800ab Case Sealer Components (Left Front View)

800ab-NA

3.12 Component Locations

Electrical

Control Box

Width

Adjustment

Crank

(Alternate)

Lower Tape

Roll Mount

Inclined Rollers

Adjustable Side

Guides /

Box Drive Belts

Emergency

Stop Button Electrical

On/Off

Switch

Lower Taping Head

Machine Bed

11 2010 December

800ab-NA

3-SAFETY (continued)

Figure 3-9 - Replacement Labels / 3M Part Numbers

3.13 Table of Warnings and Replacements Labels (continued)

Leg Height Adjustment Label

(not shown)

3M Logo

(not shown)

78-8060-8481-6

78-8070-1339-2

78-8070-1628-8 (2)

78-8062-4266-1

78-8095-1141-9 Electrical

Control

Box

78-8070-1366-5

78-8113-6717-2

78-8070-1336-8

78-8070-1329-3

78-8113-6717-2

78-8137-0886-0

12 2010 December

800ab-NA

4-SPECIFICATIONS

1. Power Requirements

Electrical: 120 Volt,60Hz, 3.25 A (220 watts)

The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.

Contact your 3M Representative for power requirements not listed above.

2. Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

IMPORTANT SAFEGUARD

5. T ape Width

36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum

4. T ape

Scotch ® pressure-sensitive ﬁ lm box sealing tapes.

3. Operating Conditions

Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.

Note: Machine should not be washed or subjected to conditions causing moisture condensation on

components.

• To reduce the risk associated with f re

and explosion hazards:

− Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

WARNING

13 2010 December

800ab-NA

4-SPECIFICATIONS (continued)

Specif cations

6. Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

7. Tape Application Leg Length – Standard

70mm ± 6mm [2.75 inch ±. 25 inch ]

Tape Application Leg Length – Optional

50mm ± 6mm [2 inch ±. 25 inch]

(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

8. Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute.

23-44 lbs. per inch of width Edge Crush Test (ECT)

9. Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited

Width – 115mm [4.5 inch] 545mm [21.5 inch]

Height – 120mm [4.75 inch] Limited by stability of box through Case Sealer

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6

BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

14 2010 December

800ab-NA

4-SPECIFICATIONS (continued)

10. Machine Dimensions

W L H A* B C F

Minimum

mm 825 920 940 460 610 105 620

[Inches] [32-1/2] [36-1/4] [37] [18] [24]* [4-3/16] [24.5]

Maximum

mm 1220 [48] * 890

[Inches] - - - - 1270 [50]** - - [35]* - - - -

* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and

"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)

Weight – approximate 132 kg [290 pounds] crated

approximate 114 kg [250 pounds] uncrated

11. Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with

Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with

Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:

(Type SPYRI-MICROPHON 11).

12. Set-Up Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

Optional

Infeed/Exit

Conveyor

Optional

Infeed/Exit

Conveyor

Control

Side

Box Travel

F FW

A A

Optional Casters

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts

and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions

(Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a

maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment

(Optional - Figure 5-3)

The machines shipped by sea freight are covered by

an aluminum/polyester/polythene bag which

contains dehydrating salts.

5.3 Handling and Transportation of Uncrated

Machine

The uncrated machine should not be moved except for

short distances and indoors ONLY. Without the sup-

porting pallet, the machine is exposed to damage and

may cause injuries. To move the machine use belts or

ropes, paying attention to place them in the points in-

dicated using care to not interfere with the lower taping

head (Figure 5-4).

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period,

please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to

protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines

(if they are in their original packing).

Figure 5-1

Figure 5-2

Figure 5-3

Figure 5-4

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6.1 Uncrating

The envelope attached to the shipping box contains

the uncrating instructions of the machine (Figure 6-1).

Cut straps. Cut out staple positions along the bottom

of the shipping box (or remove staples with an

appropriate tool - Figure 6-2).

After cutting out or removing the staples, lift the

shipping box in order to clear the machine

(two persons required).

Transport the machine with a fork-lift truck to the

operating position. Lift the pallet at the point indicat-

ed in Figure 6-3 (weight of machine + pallet = See

Speciﬁ caions).

6.2 Disposal of Packaging Materials

The 800ab-NA package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow

the environmental directives or the law in your country.

6-UNPACKING

Figure 6-1

Figure 6-2

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800ab-NA

Figure 6-5

Figure 6-3

Removal of Pallet

Loosen and remove nuts and brackets using the

open end spanner supplied in the tool box (Figure 6-4).

A cardboard box is located under the machine body.

Retrieve the instruction manual for additional proce-

dures of the set up. The box also contains parts re-

moved for shipping, spare parts and tools (Figure 6-5).

Figure 6-4

17 2010 December

800ab-NA

A tool kit containing some tools are supplied

with the machine. These tools should be

adequate to set-up the machine, however,

other tools supplied by the customer will be

required for machine maintenance.

7.3 Tool Kit Supplied with the Machine

7.4 Machine Set-Up / Bed Height

Figure 7-2

Adjust machine bed height. The case sealer is

equipped with four (4) adjustable legs that are

located at the corners of the machine frame. The

legs can be adjusted to obtain different machine bed

heights from 610mm [24 inches] minimum to 890mm

[35 inches] maximum - See Speciﬁ cations.

Refer to Figure 7-3 and set the machine bed height

as follows:

1. Raise and block up the machine frame to allow

adequate leg adjustment.

2. Loosen, but do not remove, two (2) M8 x 16mm

socket head screws in one leg (use M6 hex

wrench). Adjust the leg length for the desired

machine bed height. Retighten the two screws

to secure the leg. Adjust all four (4) legs equally.

7.1 Operating Conditions

The machine should operate in a dry and relatively

clean environment (See Speciﬁ cations).

7.2 Space Requirements for Machine Operation

and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm.

B = 700mm.

Minimum height = 2700mm.

7-INSTALLATION

Figure 7-1

Figure 7-3

M8 x 16mm

Socket Head

Screws

Adjustable

Leg

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when

lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift.

WARNING

7-INSTALLATION (continued)

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800ab-NA

7.5 Removal of Plastic Ties 7.6 Assembly Completion

Cut the plastic ties holding the lower taping head in

position (Figure 7-4).

Figure 7-4

Install inclined rollers onto infeed end of each drive belt

assembly. Remove M6 lock nuts (4)and M6 plain wash-

ers (4) from each drive assembly, position inclined roller

on each drive assembly and fasten with M6 plain

washers and M6 locking nuts (See Figure 7-5)

Figure 7-5

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade

guards. The blades are extremely sharp.

WARNING

Inclined Roller

Assembly

M6 Lock Nut (4)

M6 Plain Washer (4)

Cable Tie

Buff ng

Roller

7-INSTALLATION (continued)

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800ab-NA

7.7 Completion of Taping Heads

See Manual 2 for Complete Instructions:

1. Place the Upper Taping Head in a convenient

working position

.2. Use Figure 7-6 and tape threading label.

Position the tape supply roll so the adhesive

side of tape is facing the front of the taping head

as it is pulled from the supply roll.

3. Attach the threading needle to the end of the

roll. Guide the threading needle around the wrap

roller (Position 1) then back around the one-

way tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two (2) rollers on the apply

arm (Position 3).

5. Pull the threading needle down until the tape

travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the

adhesive side of the tape should be facing the

knurled rollers at position 2 and also position 3.

6. Cut away any excess tape and repeat steps for

Lower Taping Head.

Important – Do not cut against the apply roller -

roller damage could occur.

7.11 Inspection of Phases

(For Three-Main Phases Only)

N/A for this machine.

7.10 Machine Connection to the Mains

For technical speciﬁ cations: See Section 4 -

Speci f cations

- Push the LATCHING EMERGENCY STOP

BUTTON.

- The main switch is normally OFF.

Connect the power cord supplied with the machine

to a wall socket using a plug which complies with the

safety regulations of your country.

One Way

Tension

Roller

Tension

Wrap

Roller

Knurled

Roller

Wrap

Roller

Applying

Roller

Threading

Needle

Figure 7-6

Figure 7-7

7.8 Outboard Tape Roll Holder

If you intend to use the outboard tape roll holder,

proceed as follows:

1 - Remove the lower taping head from the machine.

2 - Remove the tape drum bracket assembly, stud

spacer, and fasteners from the lower taping head.

3 - Install alternative wrap roller and bracket on the

head in place of tape bracket. Replace lower

head into machine.

4 - Install and secure tape drum bracket assembly

on the entry end of the lower frame (as shown in

Figure 7-7).

7.9 Preliminary Electric Inspection

Before connecting the machine to the mains please

carry out the following operations:

7.9.1 Make sure that the socket is provided with an

earth protection circuit and that both the mains

voltage and the frequency match the speciﬁ -

cations on the name plate.

7.9.2 Check that the connection of the machine

to the mains meets the safety regulations in

your country.

7.9.3 The machine is ﬁ tted with a main switch

and a circuit breaker. The user should check

that the electrical settings of the machine are

compatible with all the components of the

mains system.

8.1 Description of the Working Cycle

After having closed the top ﬂ aps of the carton, the

operator pushes it under the top infeed end in order

to avoid the opening of the top ﬂ aps. Further push-

ing causes the two bottom side belts to drive the

box through the taping heads which automatically

seal the top and bottom seams. The carton is then

expelled on the exit conveyor.

8.2 Def nition of Running Mode

The case sealer 800ab-NA has only one (automatic)

operating mode with:

- The EMERGENCY STOP BUTTON unlocked

(Figure 8-1)

- The main switch start switch “ON”

(Figure 8-2)

8.3.1 Normal Stop Procedure

When the main switch is OFF, the machine stops

immediately at any point of the working cycle. The

same thing happens in case of electrical failure or

when the machine is disconnected from the mains.

8.3.2 Emergency Stop

The LATCHING EMERGENCY STOP BUTTON is

located on the top center of the machine

(Figure 8-1).

8-THEORY OF OPERATION

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800ab-NA

E-Stop

Location

Belt

Direction

Figure 8-1

Figure 8-2

Figure 8-3

9-CONTROLS

21 2010 December800ab-NA

9.1 Box Width Adjusting Knobs

9.2 Start/Stop Button

9.3 Latching Emergency Stop Button

Figure 9-2

Figure 9-1

E-Stop

Switch

Power

Switch

Figure 9-3

10-SAFETY DEVICES OF THE MACHINE

E-Stop

Switch

10.1 Blade Guards

Both the top and bottom taping units have a blade

guard. (See Manual 2: AccuGlide™ 3 Taping

Heads - 2 inch).

10.2 Emergency Stop Button

The box drive belts are turned on and off with the

electrical switch on the side of the machine frame.

The machine electrical supply can be turned off

by pressing the latching emergency stop switch.

To restart machine, rotate the emergency stop

switch clockwise to release the switch latch.

Restart machine by Pushing the On/Off switch to

the Off (O) position and then to the On (I) position

(Figure 10-1).

10.3 Electric System / Circuit Breaker

The electric system is protected by a ground wire

whose continuity has been tested during the ﬁ nal

inspection. The system is also subject to insulation

and dielectric strength tests.

2010 December

800ab-NA

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and

qualiﬁ ed personnel to operate and service

this equipment.

WARNING

Figure 10-1

The case sealer is equipped with a circuit breaker

which trips if the motors are overloaded. Located

inside the electrical enclosure on the side of the

machine frame just below the machine bed, the

circuit breaker has been pre-set and requires no

further maintenance.

1. Determine cause of overload and correct.

2. Remove electrical enclosure cover.

3. Press the red "Reset" button and then the

green "Start" button.

4. Replace cover.

5. Plug in machine.

6. Press machine "On" button to resume case

sealing.

Circuit Breaker

If circuit is overloaded and circuit breaker trips,

unplug machine from electrical power:

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade

guards. The blades are extremely sharp.

WARNING

Important: The use of an extension cord is not

recommended. However, if one is needed for

temporary use, it must:

• Have a wire size of 1.5mm diameter [AWG 16]

• Have a maximum length of 30.5m [100 ft]

• Be properly grounded.

11 - SET UP AND ADJUSTMENTS

11.1 Box Width Adjustment

Place a product ﬁ lled box on infeed end of machine

bed with top ﬂ aps folded as shown and manually

move box forward to contact lower taping head

applying roller.

Turn drive belt adjustment crank to position both side

drive belts against sides of box (Figure 11-1).

11.2 Box Height Adjustment

Not Applicable to this machine.

11.3 Adjustment of Top Flap Compression Rollers

Not Applicable to this machine.

11.4 Changing the Tape Leg Length

Taping heads are preset to apply 70mm [2.75 inches]

long tape legs. To change tape leg length to 50mm

[2.0 inches], refer to Instructions below and also to

Manual 2, "Removing Taping Heads Procedure -

Changing the Tape Leg Length".

11.5 Run Boxes to Check Adjustment

Push electrical switch "On" to start drive belts.

Move box forward under upper taping head until it

is taken away by drive belts. If box is hard to move

under head or is crushed, raise head slightly.

If the box movement is jerky or stops under the upper

head, move the side drive belts in slightly to add more

pressure between the box and drive belts.

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800ab-NA

Figure 11-1

IMPORTANT – If drive belts are allowed to slip on

box, excessive belt wear will occur.

12.1 Operator's Correct Working Position and

Operational Flow (Figure 12-1).

Once the box has been ﬁ lled, close its top ﬂ aps and

push it between the top and bottom drive belts.

Always keep hands in position as shown in

Figure 12-2.

The box will be automatically sealed with adhesive

tape on the top and bottom box seams. Then the

box will be expelled on the exit conveyor.

12-OPERATION

12.3 Starting Production

After having adjusted the machine according to the

box dimensions (height-width), let the machine run

without cartons and check its safety devices. Then

start the working cycle.

12.4 Tape Replacement and Threading

Skill 1 - Operator

See Manual 2: AccuGlide™ 3 High Speed 2 Inch

Taping Heads.

Press the

LATCHING EMERGENCY STOP BUTTON.

12.5 Box Size Adjustment

Repeat all the operations shown in

Section 11 - Set-Up and Adjustments.

12.6 Cleaning

Before carrying out any cleaning or maintenance

operation stop the machine by Pushing the OFF

switch on the main and disconnect the electric power

(Figure 12-3).

12.8 Safety Devices Inspection

1 Taping units blade guard

2 Latching emergency stop button

3 STOP (OFF) main switch

Operator Qualif cations

1 Tape loading and threading 1

2 Tape web alignment 1

3 Adjustment of one way tension roller 1

4 Adjustment to box size (H and W) 1

5 Top ﬂ ap compression rollers 1

6 Adjustment of tape applying spring 1

7 Conveyor bed height adjustment 1

8 Special Adjustment-Changing tape leg length 2

9 Special Adjustment-Column re-positioning 2

12.7 Table of Operation Adjustments -

12.2 Starting the Machine

Important: Before starting the machine, verify that

no tools or other objects are on the conveyor bed.

Push the main switch ON after the EMERGENCY

BUTTON is released.

2010 December

800ab-NA

Figure 12-3

Figure 12-1

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

WARNING

Hand

Position

Figure 12-2

12-OPERATION (continued)

12.9 Troubleshooting Guide

Correction

Check machine speciﬁ cations.

Boxes are narrower than

recommended, causing slippage

and premature belt wear.

Replace drive belts

Adjust the box height adjustment

with the crank

Readjust compression rollers

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Evaluate problem and correct

Replace belt

Tension to 3.5 kg [7 lbs] per

adjustment section

Reposition tape drum

Check box speciﬁ cations

Cause

Narrow boxes

Worn drive belts

Top taping head does not apply

enough pressure

Top ﬂ ap compression rollers in too

tight

Taping head applying spring

holder missing

Taping head applying spring set

too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Motor not turning

Worn belt

Excessive belt tension

Tape drum not centered

Box ﬂ aps not of equal length

Problem

Drive belts do not convey boxes

Drive belts do not turn

Drive belt break

Tape not centered on box seam

2010 December

800ab-NA

THIS PAGE IS BLANK

27 2010 December

800ab-NA

13.1 Safety Measures (see section 3)

Carrying out maintenance and repairs may imply

the necessity to work in dangerous situations.

13.2 Tools and Spare Parts Supplied with

the Machine

See Spare Parts Order Section.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Quali f cation Sections

Inspection safety features daily 1 13.4

Cleaning of machine weekly 1 13.5

Cleaning of cutter blade weekly 2 13.6

Oiling of felt pad weekly 2 13.7

Lubrication monthly 2 13.7-13.8

Blade replacement when worn 2 See Manual 2

Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and

After Every Maintenance Operation

Before every maintenance operation, Push the main

switch OFF and disconnect. During the maintenance

operation, only properly trained and qualiﬁ ed person-

nel must work on the machine. At the end of every

maintenance operation check the safety devices.

13-MAINTENANCE AND REPAIRS

13.5 Check Eff ciency of Safety Features

1. Blade guard assembly lower taping head

2. Latching Emergency stop button with mechanical

lock (interrupt supply of electrical power)

3. Push the main switch STOP/OFF

13.6 Cleaning of Machine

Qualif cation 1

A weekly cleaning with dry rags or diluted detergents

is necessary. Cardboard boxes produce a signiﬁ cant

quantity of dust and paper chips when processed

or handled in case sealing equipment. If this dust is

allowed to build up on machine components, it can

cause component wear and over-heating of drive

motors. The dust build up is best removed from the

machine with a vacuum cleaner. Depending on the

number of cartons processed, this cleaning should

be done weekly. Excessive build-up that cannot be

removed by vacuuming should be removed with a

damp cloth.

• To reduce the risk associated with

mechanical and electrical hazards:

− Read, understand, and follow all safety

and operating instructions before operating

or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this

equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous

voltage:

− Turn electrical supply off and disconnect

before performing any adjustments,

maintenance or servicing the machine or

taping heads.

WARNING

13.7 Cleaning of Cutter Blade

Qualif cation 2

Should tape adhesive build-up occur, carefully wipe

clean with oily cloth or brush (Figure 13-1). Oil pre-

vents the build-up of tape adhesive.

(See manual 2.)

13.8 Drive Belt Replacement

Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.

Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)

1. Crank the upper taping head to its fully raised position.

2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.

3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).

4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is

loose. See Figure 13-5.

5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard

old belt.

Replacement - See Steps 1 thru 8

Tension Adjustment - See Steps 3, 7 and 9.

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

WARNING

13-MAINTENANCE AND REPAIRS (continued)

28 2010 December

800ab-NA

Figure 13-5 – Box Drive Assembly, Infeed End

6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.

7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.

Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.

Use a force gauge to pull the belt outward 25mm [1 inch] at mid span, as shown with a moderate pulling force

of 3.5 kg [7 lbs].

8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.

Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and install

belt accordingly. If no arrows are shown, the belt may be installed either way.

13-MAINTENANCE AND REPAIRS (continued)

13.9 Drive Pulley Rings Installation :

Before installing a new belt, check the orange plastic

drive pulley rings for wear. If torn, broken, or worn

smooth, replace the rings (Figure 13-6).

Figure 13-6

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800ab-NA

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

WARNING

13.10 Drive Belt Tension

Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to

positively move the box through the machine and they should run fully on the surface of the pulleys at each end of

the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is

adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]

applied at the midspan, as shown in Figure 13-7, will deﬂ ect the belt 25mm [1 inch]. This will assure positive

contact between the belt and the drive pulley on the discharge end of the taping head.

To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.

13-MAINTENANCE AND REPAIRS (continued)

Figure 13-7 – Box Drive Belt Tension Adjustment, Top View

2010 December

800ab-NA

• To reduce the risk associated with pinch, entanglement and hazardous voltage:

− Turn electrical supply off and disconnect before performing any adjustments, maintenance or

servicing the machine or taping heads

WARNING

Infeed EndDischarge End

Box Drive Belt

Drive Belt

Direction

25mm [2 Inch] Def ection

@ 3.5 kg [7 lbs.] Pull Force at Midspan

13.11.1 Taping Heads

13-MAINTENANCE AND REPAIRS (continued)

TAPE WEB ALIGNMENT – Manual 2

TAPE DRUM FRICTION BRAKE – Manual 2

APPLYING MECHANISM SPRING – Manual 2

ONE-WAY TENSION ROLLER – Manual 2

TAPE LEG LENGTH

Leading Tape Leg Length Adjustment – Manual 2

Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2

Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See

"Special Set-Up Procedure – Changing Tape Leg Length".

Taping Head Adjustments

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades

are extremely sharp

WARNING

13.11 Special Set-Up Procedure

WARNING

2010 December

800ab-NA

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance, or servicing the machine or taping heads

13.11.2 Drive Belt Assembly Height

The drive belt assemblies can be raised 48mm

[2 inches] to provide better conveying of tall boxes.

This change increases the minimum box height that

can be taped to 190mm [7-1/4 inches].

Disassemble – Figure 13-8

1. It is ﬁ rst necessary to raise the top taping head.

Utilize the height adjustment crank and move

the upper taping head to the fully raised position.

2. Remove and retain the screw (A), cap washer

(B) and spacer (C) from the front and rear arm

assembly pivots.

3. Lift belt drive assembly (D) up off the arm

assembly pivots.

Reassemble – Figure 13-9

4. Reassemble the spacer (C) onto the front and

rear arm assembly pivots.

5. Install the belt drive assembly (D) onto the pivots

and secure with the cap washers (B) and screws

(A).

Note – Both drive belt assemblies must be

installed at the same operating height.

Figure 13-8 – Drive Belt Assembly, Disassembly

Figure 13-9 – Drive Belt Assembly, Reassembly

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that

are moderately heavy or may be

considered awkward to lift

WARNING

13-MAINTENANCE AND REPAIRS (continued)

Special Set-Up Procedure (continued)

2010 December

800ab-NA

Special Set-Up Procedure (continued)

• To reduce the risk associated with

mechanical and electrical hazards:

− Turn electrical and air supply off and

disconnect before performing any

adjustments, maintenance, or servicing the

machine or taping heads

WARNING • To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or

repositioning this equipment

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

WARNING

13-MAINTENANCE AND REPAIRS (continued)

13.11.3 Chain Removal

1. Remove M6 x 16 hex hd screw, special washer

and drive belt width adjustment crank -

Figure 13-10.

2. Remove side covers (2) from each side of ma-

chine bed - Figure 13-10.

3. Remove chain. If necessary, slip width

adjustment crank on shaft and rotate until chain

master link is in convenient position for removal.

Important – Before removing chain, mark both

front and rear sprockets/chain with chalk "

or paint to be sure sprockets/chain when

re-assembled, will be in same position as

before disassembly. Figure 13-11A and

Figure 13-11B. Do not rotate sprockets

once chain is removed. (This would result

in the right and left drive assemblies not

being parallel.)

Remove chain master link and remove chain.

Figure 13-11C.

Figure 13-11 – Chain Removal

Figure 13-10 – Crank/Chain Guards

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M6 X 16

Hex Hd Screw

Washer

Crank

Side Covers

Master

Link

Mark Chain

and Sprocket

Mark Chain

and Sprocket

THIS PAGE IS BLANK

13-MAINTENANCE AND REPAIRS (continued)

13.12 List of the Maintenance Operations

Date: Description of Operation

________ ________________________________________________________________

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THIS PAGE IS BLANK

37 2010 December

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14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine (ELV)

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations

published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re:

Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE

Use a ﬁ re extinguisher that is rated for electrical ﬁ res

(Figure 14-2).

15.1 Statement of Conformity

Not Applicable.

15.2 Emission of Hazardous Substances

Nothing to report

Figure 14-2

Figure 14-1

THIS PAGE IS BLANK

16-TECHNICAL DIAGRAMS

16.1 Electric Diagram

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16.2 Spare Parts Order

Order parts by quoting the following information:

(Refer to the Identiﬁ cation Plate on the Machine)

• MACHINE MODEL

• SERIAL NUMBER

• FIGURE NO.

• POSITION

• 3M PART NO. (11 DIGITS)

• DESCRIPTION

• QUANTITY

IMPORTANT!

The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically

updated. It is very important that all the orders of spare parts make reference to the serial number of the machine

(located on the identiﬁ cation plate on the machine).

The manufacturer reserves the right to modify the machine at any time without notice.

It is suggested that the following spare parts be ordered and kept on hand.

800ab

Qty. 3M-Part Number Description

2 78-8076-5452-6 Belt-Drive W/Hook

16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

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Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

Tool Kit

A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and

hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number

78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Refer to Manual 2 for recommended taping head spare parts.

Label Kit

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label

kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety labels used on the

800ab Adjustable Case Sealer.

Part Number Option/Accessory

78-8052-6553-1 Box Hold Down Attachment

78-8069-3983-7 Caster Kit Attachment

70-0066-5081-9 Conveyor Extension Attachment

78-8069-3926-6 Low Tape Sensor Kit

70-0064-4962-6 AccuGlide 3 Lower Taping Head - 2 inch, Type 10800

78-8069-3926-6 Low Tape Sensor Kit

78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower)

7 Folder Kit

For additional information on the options and accessories listed below, contact your 3M Representative.

Options and Accessories

800ab Adjustable Case Sealer, Type 40800

Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part

Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,

machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for

replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are

available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

2010 December

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THIS PAGE IS BLANK

43 2010 December

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Frame

Assemblies

800ab Adjustable Case Sealer

Taping Head Parts

(See Manual 2)

Figure 15231

Figure 15407

Figure 6163

Figure 6174

Figure 6176

Figure 6177

4 15

18 2

13 14

2010 December

800ab-NA

800ab

Figure 15407

Figure 10440

Ref. No. 3M Part No. Description

15407-1 78-8070-1565-2 Tape Drum Bracket Assembly

15407-2 78-8070-1395-4 Bracket – Bushing Assembly

15407-3 78-8076-4519-3 Shaft – Tape Drum

15407-4 78-8098-8827-0 Tape Drum Sub-Assembly - 2 Inch

15407-5 78-8098-8749-6 Tape Drum

15407-6 78-8098-8817-1 Leaf Spring

15407-7 26-1002-5753-9 Screw – Self Tapping

15407-8 78-8060-8172-1 Washer – Friction

15407-9 78-8052-6271-0 Washer – Tape Drum

15407-10 78-8100-1048-4 Spring – Core Holder

15407-11 26-1004-5510-9 Washer - Plain, M10

15407-12 78-8070-1215-4 Spacer – Stud

15407-13 26-1000-0010-3 Washer – Flat, M6

15407-14 78-8010-7169-3 Screw – Hex Hd, M6 x 12

15407-15 78-8060-8474-1 Tape Drum Assembly- 2 inch Head

15407-16 78-8017-9077-1 Nut – Self Locking, M10 x 1

15407-17 78-8098-8816-3 Latch - Tape Drum

15407-18 78-8017-9169-5 Nut - M18 x 1

2010 December

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800ab

Figure 2807

Ref. No. 3M Part No. Description

Figure 15407

46 2010 December

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800ab

Figure 6163 / 1

Front

47 2010 December

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800ab

Ref. No. 3M Part No. Description

6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H

6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H

6163-3 78-8076-5401-3 Block – Upper

6163-4 78-8076-5402-1 Block – Lower

6163-5 78-8076-5403-9 Nut – Block, R/H

6163-6 78-8076-5404-7 Nut – Block, L/H

6163-7 78-8076-5405-4 Bushing – Block

6163-8 78-8076-5239-7 Screw – Hex Hd, M6 x 50

6163-9 26-1000-0010-3 Washer – Flat M6

6163-10 26-1003-6916-9 Nut – Locking, Plastic Insert M6

6163-11 78-8100-1220-9 Shaft – Drive Mount

6163-12 26-1003-5842-8 Screw – Hex Hd, M8 x 20

6163-13 78-8017-9318-9 Washer – Plain 8 mm

6163-14 78-8076-5407-0 Screw – R/H

6163-15 78-8076-5408-8 Screw – L/H

6163-16 78-8076-5409-6 Screw – Handle, R/H

6163-17 78-8076-5410-4 Screw – Handle, L/H

6163-18 78-8076-5411-2 Spacer – Screw

6163-19 78-8076-5412-0 Flange – W/Bearing

6163-20 78-8060-8010-3 Snap Ring – 42 mm Shaft

6163-21 78-8076-5413-8 Spring

6163-22 78-8076-5414-6 Coupling – Screw, Female

6163-23 78-8076-5415-3 Coupling – Screw, Male

6163-24 26-1003-7946-5 Screw – Soc Hd, M4 x 25

6163-25 78-8076-5416-1 Spacer – Hex, 10 x 107

6163-26 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6163-27 78-8076-5417-9 Spacer

Figure 6163 / 1

48 2010 December

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800ab

Figure 6166

Figure 6163 / 2

Rear

49 2010 December

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800ab

Ref. No. 3M Part No. Description

6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft

6163-29 78-8076-5418-7 Support – Screw

6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12

6163-31 78-8005-5741-1 Washer – Plain M5

6163-32 78-8010-7417-6 Nut – Hex M5

6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16

6163-34 78-8046-8135-7 Key – 5 x 5, 12 mm

6163-35 78-8076-5420-3 Chain – 3/8 Inch, 133 Links

6163-36 78-8076-5421-1 Support – Tension Roller

6163-37 78-8010-7169-3 Screw – Hex Hd, M6 x 12

6163-38 78-8070-1503-3 Roller – Chain Tensioning

6163-39 78-8060-7878-4 Idler Screw

6163-40 78-8076-4807-2 Crank Assembly

6163-41 78-8076-5422-9 Crank

6163-42 78-8070-1509-0 Shaft – Crank

6163-43 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

6163-44 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1

6163-45 78-8070-1511-6 Bushing

6163-46 78-8005-5740-3 Washer – Plain 4 mm

6163-47 78-8010-7157-8 Screw – Hex Hd, M4 x 10

6163-48 78-8070-1512-4 Knob – VTR-B-M12

6163-49 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6163-50 78-8076-4809-8 Washer – Crank

6163-51 78-8070-1506-6 Cover – Screw

6163-52 78-8076-5423-7 Shaft

6163-53 78-8076-5424-5 Block

6163-54 78-8076-5425-2 Set Screw – M4 x 3

Figure 6163 / 2

50 2010 December

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800ab

41 40

45 45

13 15

Figure 6174 / 1

51 2010 December

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800ab

Figure 6174 (Page 1 of 2)

Ref. No. 3M Part No. Description

6174-1 78-8076-5380-9 Bed – Conveyor

6174-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop

6174-3 78-8076-5382-5 Leg – Inner

6174-4 78-8060-8480-8 Pad – Foot

6174-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30

6174-6 78-8017-9313-0 Nut –Self-Locking, M8

6174-7 78-8017-9318-9 Washer – Plain 8 mm

6174-8 78-8076-5383-3 Stop – Leg

6174-9 26-1003-7963-0 Screw – Soc Hd, M8 x 16

6174-10 78-8060-8481-6 Label – Height

6174-11 78-8052-6676-0 Clamp – Outer

6174-12 78-8052-6677-8 Clamp – Inner

6174-13 78-8060-7693-7 Roller – 32 x 38

6174-14 78-8076-5384-1 Shaft – Roller

6174-15 78-8076-5385-8 Spring

6174-16 78-8094-6100-3 Conveyor Assembly – Front

6174-17 78-8076-5387-4 Conveyor – Front

6174-18 78-8091-0780-4 Shaft – Central Roller

6174-19 78-8091-0781-2 Shaft – Side Roller

6174-20 26-1003-5828-7 Screw – Hex Hd, M6 x 10 Special

6174-21 78-8076-5389-0 Mounting – Conveyor

6174-22 78-8094-6101-1 Conveyor Assembly – Rear

6174-23 78-8076-5391-6 Conveyor – Rear

6174-24 78-8076-5392-4 Support – Tape Drum

6174-25 78-8060-8483-2 Support – Outboard Roll

6174-26 78-8060-8484-0 Shaft – Roller

Figure 6174 / 1

52 2010 December

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800ab

13 13

21 19

25 26

OPTIONAL

Figure 6174/2

53 2010 December

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800ab

Figure 6174 (Page 2 of 2)

Ref. No. 3M Part No. Description

6174-27 78-8060-8485-7 Roller

6174-28 78-8032-0375-7 Screw – Hex Hd M6 x 16

6174-29 26-1000-0010-3 Washer – Flat M6

6174-30 26-1003-7957-2 Screw – Soc Hd Hex Hd M6 x 16

6174-31 78-8060-8487-3 Cover – Switch

6174-32 78-8060-8087-1 Screw – M5 x 10

6174-33 78-8010-7417-6 Nut – Hex M5

6174-34 78-8076-5393-2 Plate – Tape Bracket Support

6174-35 78-8076-5394-0 Spacer

6174-36 78-8076-5483-1 Support – Roller, Chain Tensioning

6174-37 78-8076-5484-9 Cover – R/H

6174-38 78-8113-6836-0 Cover – L/H, W/English Language Label

6174-39 78-8060-7876-8 Cover – Plug, Lateral

6174-40 78-8028-8208-0 Screw – 6P x 9,5

6174-41 78-8060-7873-5 Plug Female

6174-42 78-8060-8488-1 Screw – Hex Hd M5 x 20

6174-43 78-8046-8217-3 Washer – Special

6174-44 78-8005-5741-1 Washer – Plain M5

6174-45 78-8076-4991-4 Spacer

6174-46 26-1003-5841-0 Screw – M8 x 16

6174-47 78-8076-5192-8 Bracket – E-Stop

6174-49 78-8069-3983-7 Caster Assembly

6174-50 26-1009-9096-4 Caster – Dual Locking

6174-51 26-1009-9094-9 Washer – Spring, Helical, M12

6174-52 26-1009-9095-6 Nut – M12

Figure 6174 / 2

54 2010 December

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800ab

45 44

43 45

54 53

Figure 15230/1

55 2010 December

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800ab

Figure 15230/1

Ref. No. 3M Part No. Description

15230-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor

15230-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor

15230-3 78-8100-1207-6 Guide – Lower, R/H

15230-4 78-8100-1208-4 Guide – Lower, L/H

15230-5 78-8113-6818-8 Guide – Upper, R/H, W/English Language Label

15230-6 78-8113-6819-6 Guide – Upper, L/H, W/English Language Label

15230-7 78-8091-0500-6 Bushing – Side Drive

15230-8 78-8055-0661-1 Spacer

15230-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

15230-10 26-1000-0010-3 Washer – Flat M6

15230-11 78-8094-6109-4 Support – Gearmotor

15230-12 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

15230-13 78-8070-1522-3 Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz

78-8100-0865-2 Motor - 220/220v, 50/60 Hz, 3 Phase

78-8052-6718-0 Motor - 220/415v, 50 Hz, 3 Phase

78-8052-6719-8 Motor - 260/440v, 50 Hz, 3 Phase

78-8046-8267-8 Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw

78-8091-0654-1 Motor - 145v, 60 Hz, 1 Phase

78-8046-8268-6 Motor - 220/240v, 50 Hz, 1 Phase 0.12kw

78-8076-4590-4 Motor - 220/240v, 60 Hz, 1 Phase

15230-14 26-1011-8828-7 Capacitor – 15μF, 300VAC, Motor Run

15230-15 78-8070-1523-1 Screw – 1/4 - 28 x 1/2 SHCS

15230-16 78-8094-6174-8 Extension – Gearmotor

15230-17 78-8076-5439-3 Flange Assembly

15230-18 78-8060-7886-7 Screw – Hex Hd, M6 x 16, Special

15230-19 78-8046-8135-7 Key – 5 x 5, 12 mm

15230-20 78-8137-0934-8 Sprocket – 3/8 Inch, Z-17

15230-21 78-8057-5834-5 Tab Washer

15230-22 78-8057-5835-2 Centering Washer

15230-23 78-8076-5440-1 Pulley Assembly – Drive

15230-24 78-8076-5441-9 Roller – Drive

15230-25 78-8052-6713-1 Ring – Polyurethane

15230-26 78-8055-0669-4 Shaft – Pulley Keyed

15230-27 78-8057-5739-6 Key – M5 x 5 x 30 mm

15230-28 78-8055-0668-6 Washer – 15/26 x 1

15230-29 78-8091-0382-9 Belleville Washer – /16

15230-30 78-8076-5442-7 Flange Assembly

15230-31 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12

15230-32 78-8054-8877-8 Washer – 5,5/20 x 4

15230-33 78-8137-0935-5 Sprocket 3/8'' Z20

15230-34 78-8076-4933-6 Chain – 3/8 Inch Pitch, 52 Pitch

56 2010 December

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800ab

Figure 15230/2

57 2010 December

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800ab

Figure 15230/2

Ref. No. 3M Part No. Description

15230-35 78-8076-5443-5 Pulley Assembly – Idler

15230-36 78-8055-0660-3 Roller – Idler

15230-37 78-8076-5444-3 Shaft – Idler Pulley

15230-38 12-7997-0272-0 E-Ring – M-25

15230-39 78-8076-5445-0 Tensioning – Belt

15230-40 78-8076-5446-8 Washer – Shaft

15230-41 78-8070-1519-9 Screw – Soc Hd, Hex Hd, M8 x 70

15230-42 78-8017-9318-9 Washer – Plain 8 mm

15230-43 78-8076-5448-4 Cover – Belt Tensioner

15230-44 78-8055-0850-0 Screw – Cap, M4 x 6

15230-45 78-8005-5740-3 Washer – Plain 4 mm

15230-46 78-8100-1211-8 Cover – Drive, R/H

15230-47 78-8100-1212-6 Cover – Drive, L/H

15230-48 26-1002-5753-9 Screw – Self-Tapping

15230-49 78-8100-1213-4 Guard – Belt

15230-50 78-8100-1214-2 Guard – Rubber

15230-51 78-8100-1215-9 Guard – Metal

15230-52 78-8076-5255-3 Screw – Phillips Hd, M4 x 12

15230-53 78-8091-0764-8 Cover – Chain, Right

15230-54 78-8091-0765-5 Cover – Chain, Left

15230-55 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25

15230-56 78-8076-5452-6 Belt – Box Drive

15230-57 78-8060-7631-7 Connector – 3/8 Inch

15230-58 78-8076-5197-7 Sleeving – /12, 800 mm

15230-59 78-8060-7626-7 Connector – PG 11/12

15230-60 78-8060-7877-6 Plug Housing – Vertical

15230-61 78-8060-7875-0 Plug Male

15230-62 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

15230-63 78-8076-4968-2 Terminal

15230-64 78-8076-5453-4 Roller

15230-65 78-8054-8577-4 Washer – Special

15230-66 26-1001-9843-6 Screw – Flat Soc Hd, M6 x 16

15230-67 78-8010-7210-5 Screw - Tensioner

15230-68 78-8137-0932-2 Tensioner - Pulley R/H

78-8137-0933-2 Tensioner - Pulley L/H

800ab

2010 December

800ab-NA

Figure 6176

Ref. No. 3M Part No. Description

6176-1 78-8100-1225-8 Slide Compression Roller – R/H

6176-2 78-8100-1226-6 Slide Compression Roller – L/H

6176-3 78-8113-6984-8 Bracket – Roller, R/H, W/English Language Label

6176-4 78-8113-6985-5 Bracket – Roller, L/H, W/English Language Label

6176-5 78-8076-5491-4 Shaft – Roller

6176-6 78-8060-8106-9 Bushing – Nylon

6176-7 78-8055-0821-1 Rubber Roller

6176-8 78-8052-6566-3 Washer – Friction

6176-9 78-8016-5855-6 E-Ring – 10 mm

6176-10 26-1003-6918-5 Nut – Hex Flange M10, Plastic Insert

2010 December

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800ab

Figure 6176

6176-8 26-1004-5510-9 Washer - Plain M10

60 2010 December

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800ab

21 23

Figure 6177

61 2010 December

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800ab

Figure 6177

Ref. No. 3M Part No. Description

6177-1 78-8094-6379-3 Support Box

6177-2 78-8113-6759-4 Box – W/English Language Label

6177-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

6177-4 78-8005-5740-3 Washer – Plain, 4 mm

6177-5 26-1003-6914-4 Nut – Plastic Insert, M4

6177-6 78-8076-4715-7 Cord Grip

6177-7 78-8076-5211-6 Set Nut – GMP13.5

6177-8 78-8057-5807-1 Cord Grip – ST 16

6177-9 78-8094-6382-7 Guide – Mounting

6177-10 78-8028-8208-0 Screw – 6PX9,5

6177-11 78-8017-9018-5 Washer – Plain, M4 SPEC

6177-12 78-8094-6383-5 Contactor - Allen Bradley 110V, 60Hz

78-8100-0830-6 Contactor - Allen Bradley 220V, 50HZ

78-8100-0831-4 Contactor - Allen Bradley 380V, 50HZ

6177-13 78-8076-5378-3 Circuit Breaker - Allen Bradley 1.6-2.5A

78-8100-0755-5 Circuit Breaker - Allen Bradley 2.5-4 A

78-8114-4600-0 Circuit Breaker - Allen Bradley 6.3-10a

78-8076-5223-1 Circuit Breaker - Allen Bradley 1-1.6A

78-8119-8965-2 Circuit Breaker - Allen Bradley

6177-14 78-8094-6384-3 Clamp – VGPE 4/6

6177-15 78-8076-4968-2 Terminal

6177-16 26-1009-8724-2 Power Cord W/Plug – Type SO

6177-17 78-8100-1038-5 Cable – 3X20 AWG, 5 MT

6177-18 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

6177-19 26-1003-7957-2 Screw – Soc Hd, Hex Hd, M6 x 16

6177-20 26-1000-0010-3 Washer – Flat, M6

6177-21 78-8119-6528-0 E-Stop Enclosure – W/English Language Label

6177-22 78-8094-6386-8 Switch – On/Off, Sprecher & Schuh, DM3N-C-01/10

6177-23 78-8113-6887-3 Support – On/Off Switch, W/English Language Label

6177-24 78-8017-9257-9 Screw – M4 x 10

6177-25 78-8060-8087-1 Screw – M5 x 10

6177-26 78-8010-7417-6 Nut – Hex, M5

6177-27 78-8094-6385-0 E-Stop - Allen Bradley, 800EP-MTS643LX01

Figure 6177

THIS PAGE IS BLANK

AccuGlide™ is a Trademark of

3M, St. Paul, MN 55144-1000

Printed in U.S.A.

AccuGlide 3

Upper and Lower

Taping Heads -

2 Inch

Type 10800

Instructions and

Parts List

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section. These

parts are expected to wear

through normal use, and

should be kept on hand

to minimize production

delays.

Spare Parts

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of

3M St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in

the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the

appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/

machine name, machine type, and serial number that are located on the identif cation plate (For example:

Model 700a - Type 39600 - Serial Number 13282).

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for

parts ordering information.

United States -

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Identif cation Plate

Replacement Parts and Service Information

THIS PAGE IS BLANK

Replacement Parts And Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up

and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and

you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description, and quantity required. Also, when ordering parts

or additional manuals, include model/machine name, machine type, and serial number that are

located on the identiﬁ cation plate.

3M-Matic™, AccuGlide™ and Scotch™ are Trade-

marks of 3M, St. Paul, MN 55144-1000

Printed in U.S.A.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06

St. Paul, MN 55144-1000

THIS PAGE IS BLANK

Instruction Manual

AccuGlide™ 3

Upper and Lower Taping Heads - 2 Inch

Type 10800

Table of Contents Page

Replacement Parts and Service Information ............................................................................................ i - ii

Table of Contents...................................................................................................................................... iii

Equipment Warranty and Limited Remedy ............................................................................................... iv

Intended Use ............................................................................................................................................ 1

Taping Head Contents / How to Use Manual............................................................................................ 3

Important Safeguards ............................................................................................................................... 4 - 5

Speciﬁ cations ........................................................................................................................................... 6 - 7

Dimensional Drawing .................................................................................................................... 7

Installation ................................................................................................................................................ 8

Receiving and Handling ................................................................................................................ 8

Installation Guidelines ................................................................................................................... 8

Tape Leg Length ........................................................................................................................... 8

Tape Width Adjustment ................................................................................................................. 8

Operation .................................................................................................................................................. 9 - 11

Tape Loading – Upper Taping Head .............................................................................................. 10

Tape Loading – Lower Taping Head .............................................................................................. 10 - 11

Maintenance ............................................................................................................................................. 12 - 13

Blade Replacement ....................................................................................................................... 12

Blade Guard .................................................................................................................................. 12

Blade Oiler Pad ............................................................................................................................. 12

Cleaning ........................................................................................................................................ 13

Applying/Bufﬁ ng Roller Replacement ............................................................................................ 13

Adjustments .............................................................................................................................................. 14 - 16

Tape Latch Alignment .................................................................................................................... 14

Tape Drum Friction Brake ............................................................................................................. 14

Applying Mechanism Spring .......................................................................................................... 15

One-Way Tension Roller ............................................................................................................... 15

Tape Leg Length ........................................................................................................................... 16

Leading Tape Leg Length Adjustment ............................................................................ 16

Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16

Troubleshooting Guide ............................................................................................................................. 17 - 18

Spare Parts/Service Information............................................................................................................... 19

Recommended Spare Parts .......................................................................................................... 19

Replacement Parts and Service .................................................................................................... 19

Replacement Parts Illustrations and Parts List ................................................................ ...................... 21 - End of Manual

iii

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING

OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:

Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage

arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal

theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.

Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by

a written agreement signed by authorized representatives of 3M and seller.

3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch, Type 10800 with the

following warranty:

1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for

ninety (90) days after delivery.

2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after

delivery.

If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation

shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within

a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it

receives such notice within ﬁ ve (5) business days after the expiration of the warranty period. All notices required

hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair

or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other

authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time

after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no

obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or

replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal

wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-

ment, improper utilities, operator error or misuse, alteration or modiﬁ cation, mishandling, lack of reasonable care,

or due to any accidental cause.

AccuGlide 3 Taping Head - 2" 2009 February

Intended Use

The intended use of the AccuGlide™ 3 Upper and

Lower Taping Heads - 2 Inch is to apply a "C" clip of

Scotch® pressure-sensitive ﬁ lm box sealing tape to

the top and/or bottom center seam of regular slotted

containers.

These taping heads are incorporated into most

standard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes

it suitable for mounting in box conveying systems

other than 3M-Matic™ case sealers. This includes

replacement of other types of taping, gluing or

stapling heads in existing case sealing machines.

The AccuGlide™ 3 Upper and Lower Taping Heads

- 2 Inch have been designed and tested for use with

Scotch® pressure-sensitive ﬁ lm box sealing tape.

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

AccuGlide 3 Taping Head - 2" 2009 February

THIS PAGE IS BLANK

AccuGlide™ 3

Upper and Lower Taping Heads - 2 Inch

- consists of:

Qty. Part Name

1 Taping Head Assembly

1 Tape Drum and Bracket Assembly

1 Hardware and Spare Parts Kit

1 Threading Tool

General Information

How to use this Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-

tion, operation, set-up and adjustments, technical and manufacturing speciﬁ cations, maintenance, troubleshoot-

ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a deﬁ nition

of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN

right to change the product at any time without notice Publication

The manual is an important part of the machine; all information contained herein is intended to enable the equip-

ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-

tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment

be sold or disposed of, please ensure that the manual is passed on with the machine.

Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic

components will include relevant schematics or programs in the enclosure (or will be delivered separately as

needed)

Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual

for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your

after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-

mation and/or model/machine name, machine type, and serial number) that are located on the identiﬁ cation plate

(For example: Model 700a - Type 39600 - Serial Number 13282).

NOTE:

All the important warning notes related to the operation of the machine are identiﬁ ed by the symbol:

Updating the Manual

Modiﬁ cations to the machine are subject to manufacturer's internal procedures. The user may receive pages or

parts of the manual which contain amendment made after its ﬁ rst publication. The user must use them to update

this manual.

Taping Head Contents

AccuGlide 3 Taping Head - 2" 2009 February

Important Safeguards

This safety alert symbol identif es

important safety messages in this

manual. READ AND UNDERSTAND

THEM BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

• To reduce the risk associated with

mechanical hazards:

− Read, understand and follow all safety

and operating instructions before

operating or servicing the case sealer

− Allow only properly trained and qualiﬁ ed

personnel to operate and/or service this

equipment

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

− Turn air and electrical supplies off on

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the taping heads

− Never attempt to work on the taping

head or load tape while the box drive

system is running

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade

guards. The blades are extremely sharp

Explanation of Signal Word Consequences

Indicates a potentially hazardous

situation, which, if not avoided,

may result in minor or moderate

injury and/or property damage.

CAUTION

Indicates a potentially hazardous

situation, which, if not avoided,

could result in death or serious

injury and/or property damage.

WARNING:

WARNING

• To reduce the risk associated with muscle

strain:

− Use proper body mechanics when

removing or installing taping heads that are

moderately heavy or may be considered

awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

CAUTION

(Important Safeguards continued on next page)

AccuGlide 3 Taping Head - 2" 2009 February

Important Safeguards (Continued)

78-8070-1335-0

Figure 1-1 Replacement Labels/3M Part Numbers

AccuGlide 3 Taping Head - 2" 2009 February

Important - In the event the following safety labels are damaged or destroyed, they must be replaced to

ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Upper Taping Head Label 78-8137-3317-3

Lower Taping Head Label 78-8137-3316-5

Specif cations

1. Tape:

For use with Scotch® pressure-sensitive ﬁ lm box sealing tapes.

2. Tape Width:

36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.

3. Tape Roll Diameter:

Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

4. Tape Application Leg Length - Standard:

70mm ± 6mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Length – 443mm [17.44 inches] w/ Guard

Height – 406mm [16 inches] w/ Guard

Width – 107mm [4.2 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction

manual speciﬁ cations for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.5 m/s [100 feet per minute].

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisture

condensation on components.

8. Taping Head Dimensions:

Length – 442mm [17 3/8 inches]

Height – 648mm [25 1/2 inches] (with tape drum)

Width – 105mm [4-1/8 inches] (without mounting spacers)

Weight – Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]

(Speciﬁ cations continued on next page.)

AccuGlide 3 Taping Head - 2" 2009 February

Figure 2/1 Dimensional Drawing

Specif cations

Installation

1. The box conveying system must positively

propel the box in a continuous motion, not

exceeding 30.5 m/min [100 feet per minute],

past the taping head assembly since the box

motion actuates the taping mechanism.

2. If a pusher or cleated conveyor is being used,

steps should be taken in the conveyor design to

prevent the pusher from contacting the applying

or bufﬁ ng roller arms resulting in damage to the

taping head.

Receiving And Handling

After the taping head assembly has been

unpackaged, examine the unit for damage that

might have occurred during transit. If damage is

evident, ﬁ le a damage claim immediately with the

transportation company and also notify your 3M

Representative.

Installation Guidelines

The taping head assembly can be used in convert-

ing existing or in custom made machinery.

It can be mounted for top taping or bottom taping.

Refer to "Box Size Capacities," as well as Figure

2-1 in the Speciﬁ cations section, for the following

points in making such installations:

4. Mounting studs are provided with the taping

head, but special installations may require

alternate means for mounting.

5. Box hold-down or guides should be provided

and the taping head mounted so that the side

plates are 6mm [1/4 inch] maximum away from

the surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard

70mm [2-3/4 inch] tape legs. The heads can be con-

verted to apply 50 mm [2 inch] tape legs if desired

but both upper and lower heads should be set to

apply the same tape leg length. See "Adjustments –

Changing Tape Leg Length From 70 to 50mm

[2-3/4 to 2 Inches]."

Also, the conveyor speed at which the product

moves through the taping heads, affects the leading

and trailing tape leg length. See "Adjustments sec-

tion – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 48mm [2 inch]

wide tape. If it is necessary to align the tape or to

apply narrower tapes, refer to "Adjustments – Tape

Web Alignment" for set-up procedure.

Note – AccuGlide™ 3 Upper and Lower Taping

Heads - 2 Inch is supplied with a bufﬁ ng

arm guard. Adjustments may be required to

install the taping head into some older design

3M-Matic™ case sealers.

3. Figure 2-1 illustrates the typical mounting

relationship for opposing taping head

assemblies to allow taping of box heights down

to 90mm [3-1/2 inches].

• To reduce the risk associated with sharp blade hazards:

- Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Important – Always conduct a hazard review to

determine appropriate guarding requirements

when the installation is in an application other

than 3M-Matic (TM) equipment

• To reduce risk associated with muscle strain:

- Use proper body mechanics when

removing or installing taping heads

that are moderately heavy or may be

considered awkward to lift

CAUTION

AccuGlide 3 Taping Head - 2" 2009 February

Operation

(Operation continued on next page.)

Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)

Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)

Tape Drum

Tape Supply Roll

Tape Adhesive Side

Tension Wrap Roller

Knurled Roller

Wrap Roller

Threading Needle

Applying Roller

One-Way

Tension Roller

Applying

Mechanism

Spring

Buff ng Arm

Cover

Buff ng

Roller

Orange Knife Guard

Tape Cut-Off Knife

AccuGlide 3 Taping Head - 2" 2009 February

It is recommended that the detailed instructions and

sketches in this manual be referred to the ﬁ rst few

times the taping head is loaded/threaded until the

operator becomes thoroughly familiar with the tape

loading operation.

Note – Remove tape roll before removing taping

head from machine to minimize weight.

Operation (Continued)

Figure 3-3

Insert threading needle through rollers in direction

indicated by arrows.

5. Pull the threading needle down until the tape

travels between the apply plate and the ears of

the apply arm (Position 4) until it extends past

the applying roller. When properly threaded the

adhesive side of the tape should be facing the

knurled rollers at position 2 and also position 3.

6. Cut away any excess tape.

Important – Do not cut against the apply roller -

roller damage could occur.

Tape Loading – Lower Taping Head

1. Remove the lower taping head from the

conveyor bed or associated equipment and

place it a convenient working position.

2. The lower taping head is loaded and threaded

in the same manner as the upper head. Follow

the upper taping head tape loading/threading

procedure.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenient

working position.

2. Use Figures 3-3 to 3-5 and tape threading la-

bel. Position the tape supply roll so the adhesive

side of tape is facing the front of the taping head

as it is pulled from the supply roll.

3. Attach the threading needle to the end of the

roll. Guide the threading needle around the wrap

roller (Position 1) then back around the one-way

tension roller (Position 2).

4. Continue pulling the threading needle down and

guide it between the two rollers on the apply arm

(Position 3).

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

• To reduce the risk associated with

muscle strain:

− Use proper body mechanics when

removing or installing taping heads that

are moderately heavy or may be

considered awkward to lift

• To reduce the risk associated with impact

hazards:

− Place the taping head on a smooth level

surface when maintaining or servicing this

equipment

CAUTION

Figure 3-3 – Tape Loading/Threading

Tension

Wrap

Roller

Knurled

Roller

Wrap

Roller

One-Way

Tension

Roller

Applying

Roller

AccuGlide 3 Taping Head - 2" 2009 February

Operation (Continued)

Manually turn tape roll to create slack tape while

pulling threading needle through tape applying

mechanism until needle is through and tape is in

alignment with applying roller.

Excess tape can be cut with a scissors at applying

roller.

Figure 3-4

Place tape roll on tape drum to dispense tape with

adhesive side forward. Seat tape roll fully against

back ﬂ ange of drum. Adhere tape lead end to

threading needle as shown.

Figure 3-4 – Tape Loading/Threading

Figure 3-5 – Tape Loading/Threading

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp.

AccuGlide 3 Taping Head - 2" 2009 February

3. Bottom the blade slots against the screws. (This

will position the blade at the correct angle.)

Tighten the blade screws to secure the blade.

Blade Guard

The blade guard covers the blade whenever a box

is not being taped. Periodically check to be sure the

blade guard is functioning properly and returning to

cover the blade. Replace any defective parts.

Blade Oiler Pad

The taping heads are equipped with a felt oiler pad

that has been pre-lubricated at the factory to

provide a ﬁ lm of oil on the cutting edge of the blade

to reduce adhesive build-up. Apply SAE #30 non-

detergent oil as needed. Saturate felt oiler pad.

Should tape adhesive build-up occur on blade,

carefully wipe clean with an oily cloth.

Maintenance

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,

maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Note – Check the blade position to insure proper

clearance between blade and guard by slowly

pivoting the blade guard back.

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

Figure 4-1 – Blade Replacement (Maintenance continued on next page.)

Knife

Guard

Knife

Holder

AccuGlide 3 Taping Head - 2" 2009 February

The AccuGlide™ 3 Upper and Lower Taping

Heads - 2 Inch has been designed for long, trouble

free service. The taping head will perform best when

it receives routine maintenance and cleaning. Taping

head components that fail or wear excessively should

be promptly repaired or replaced to prevent damage to

other portions of the head or to the product.

Blade Replacement, Upper and Lower Taping

Heads (Figure 4-1)

1. Loosen, but do not remove, the blade screws (A).

Remove and discard old blade.

2. Mount the new blade (B) with the beveled side

away from the blade holder.

Maintenance (Continued)

Applying/Buff ng Roller Replacement

Replacing roller requires removal of shaft and

mounting screws. With no area on the shaft to grip,

the shaft often turns when attempting to remove the

second screw.

To ease removal of second screw, a 5mm hex

socket has been provided at the bottom of the

threads in both ends of the shaft. Insert a 5mm

hex key wrench into this socket after removing one

screw to hold the shaft for removal of the second

screw. See Figure 4-2.

Cleaning

Regular slotted containers produce a great deal

of dust and paper chips when conveyed through

taping heads. If this dust is allowed to build-up

on the heads, it can cause wear on the moving

parts. Excessive dirt build-up should be wiped

off with a damp cloth. Cleaning should be done

once per month, depending on the number and

type of boxes used. If the boxes used are dirty, or

if the environment in which the heads operate is

dusty, cleaning on a more frequent basis may be

necessary.

Note – Never attempt to remove dirt from taping

heads by blowing it out with compressed

air. This can cause the dirt to be blown inside

the components onto sliding surfaces.

Dirt in these areas can cause serious

equipment damage. Never wash down or

subject taping heads to conditions causing

moisture condensation on components.

Serious equipment damage could result.

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any

adjustments, maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

WARNING

Figure 4-2 – Roller Shaft Section View

5mm Hex

Key Wrench

Section View of

Roller/Shaft

Hex Socket

AccuGlide 3 Taping Head - 2" 2009 February

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head is

pre-set for normal operation to prevent tape roll over

travel. Should tension adjustment be required, turn

the self-locking nut on the shaft to vary compression

of the spring. Turn the nut clockwise to increase the

braking force, and counterclockwise to decrease the

braking force. Adjust brake to minimum tension to

prevent excessive tape roll over travel.

Tape Latch Alignment – Figure 5-1

The Latching tape drum assembly is pre-set to

accommodate 48mm [2 inch] wide tape. The tape

drum assembly is adjustable to provide alignment of

narrower tapes.

To move the latch to a position that corresponds to a

new tape core width (Figure 5-1):

1. Remove screw from the latch.

2. Move to the latch to the position that

corresponds to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the center line

of the taping head, and therefore box center seam,

(Figure 5-2):

1. Loosen the locking hex nut behind tape drum

bracket on tape drum shaft. Use an adjustable

wrench or 25mm open end wrench.

2. Turn tape drum shaft in or out to center the tape

web (use 5mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tape

web alignment.

Note – Excess braking force will cause poor tape

application and may lead to tape tabbing

on the trailing tape leg.

Adjustments

WARNING

• To reduce risk associated with shear,

pinch, and entanglement hazards:

- Turn air and electrical supplies off

associated equipment before performing

any adjustments, maintenance, or

servicing the machine or taping heads.

- Never attempt to work on the taping head

or load tape while the box drive system is

running. Figure 5-1 – Tape Latch Alignment

Figure 5-2 – Tape Web Alignment

Figure 5-3 – Tape Drum Friction Brake

(Adjustments continued on next page.)

5mm Hex

Wrench

Shaft

25mm Hex

Wrench

Adjustment Nut,

Tape Drum Brake

AccuGlide 3 Taping Head - 2" 2009 February

Adjustments (Continued)

Applying Mechanism Spring

To obtain access to the spring, remove the taping

head cover (four mounting screws). Replace cover

when ﬁ nished.

The applying mechanism spring, shown in

Figures 5-4A and 5-4B, controls applying and

bufﬁ ng roller pressure on the box and returns

the mechanism to the reset position. The spring

pressure is pre-set, as shown in Figure 5-4A for

normal operation, but is adjustable.

If a tape gap appears on the trailing surface of the

box increase spring pressure. If the front of the box

is being crushed by the applying roller decrease

spring pressure.

Removing the spring end loop from the spring holder

and placing loop in other holes provided, as shown

in Figure 5-4B, will adjust the spring pressure.

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6

turns around the tension roller.

2. Attach a spring scale to the end of the cord or

strap.

3. Turn the adjusting nut with the socket wrench

provided, until a force of approximately 0.5 kg to

0.9 kg [1 to 2 lbs.] is required to turn the roller by

pulling on the spring scale.

One-Way Tension Roller

Figure 5-5

The one-way tension roller is factory set. When

replacing this assembly, the roller must have

approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] force

when turning.

Figure 5-4 – Applying Mechanism Spring

Figure 5-5 – One-Way Tension Roller

WARNING

• To reduce risk associated with shear,

pinch, and entanglement hazards:

- Turn air and electrical supplies off

associated equipment before

performing any adjustments,

maintenance, or servicing the machine

or taping heads.

- Never attempt to work on the taping

head or load tape while the box drive

system is running.

(Adjustments continued on next page.)

0.5 - 0.9kg

[1 - 2 lbs.]

Adjusting Nut

AccuGlide 3 Taping Head - 2" 2009 February

Adjustments (Continued)

Tape Leg Length

1. Remove and retain two hex head screws and

remove the brush from normal position “A” on

side frame.

2. Remount and secure brush in position “A-A”

on side frame forward of normal location using

original fasteners.

3. Remove cut-off bracket extensions from position

"B".

4. Remount cut-off bracket extensions in forward

position “B-B”.

5. Remove and retain the one-way tension roller

assembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot

“C-C” in frame using original fasteners.

7. Adjust tension roller according to "Leading Tape

Leg Length Adjustment" above.

Leading Tape Leg Length Adjustment – Figure 5-6

The one-way tension roller position is adjustable to

control the leading tape leg length.

Moving this roller farther away from the box top or

bottom surface will decrease the leading leg length.

Moving it closer to the box top or bottom surface will

increase the leading leg length.

Changing Tape Leg Length from 70 to 50mm

[2-3/4

to 2 Inches] – Figure 5-7

Note – When changing tape leg length, both

upper and lower heads must be adjusted

to apply the same leg lengths.

Figure 5-6 – Leading Tape Leg Length

Figure 5-7 – Changing Tape Leg Length

WARNING

• To reduce the risk associated with

shear, pinch, and entanglement

hazards:

- Turn air and electrical supplies off

associated equipment before perform-

ing any adjustments, maintenance, or

servicing the machine or taping heads.

- Never attempt to work on the taping

head or load tape while the box drive

system is running

WARNING

• To reduce the risk associated with sharp

blade hazards:

- Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards.

The blades are extremely sharp

One-Way

Tension

Roller

Tape Leg

50 or 70mm ± 6mm

[2 or 2-3/4in. ± 1/4in.

One-Way

Tension Roller

Assembly

Slot C-C

Slot C

Position A-A

Position A

Position B-B

Position B

Brush

Cut-Off

Bracket

Extension

AccuGlide 3 Taping Head - 2" 2009 February

Troubleshooting

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags

on the support tabs of applying

frame

The one-way tension roller is not

correctly positioned

Taping head is not set up properly

The blade is dull and/or has

broken teeth

Tape tension is insufﬁ cient

Adhesive has built up on the blade

The blade is not positioned

properly

The blade is dry

The blade is in backwards

One or both cutter springs are

missing or stretched

Tension roller surface is not fully

contacting the taping head frame

Correction

The tape must go around the wrap

roller before going around the

one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up

between the knurled roller and its

shaft. Clean and lubricate shaft.

Remove all lubricant from roller

surfaces.

Adjust the tape web alignments

Position the roller in its mounting

slot so that the tape extends just

beyond the center line of the

applying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjusting

the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed

out against the mounting bolts

Lubricate the blade oiler pad on

the blade guard

Mount the blade so that the

beveled edge is away from the

entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is

below the surface of the tension

roller. If not, press bearing further

into roller or replace roller.

Troubleshooting Guide

Problem

The tape leg on the front of the

case is too long

The blade does not cut tape or the

tape end is jagged or shredded

AccuGlide 3 Taping Head - 2" 2009 February

Problem

Tape is tabbing on the trailing leg

on the back of the box

The tape end does not stay in

application position in front of the

applying roller

Tape not centered on box seam

Cause

There is excess tension on the

tape drum assembly and/or the

one-way tension roller assembly

Rollers in the tape path do not

rotate freely

The blade is not cutting tape

properly

The tape is threaded incorrectly

Applying mechanism spring has

too little tension

The tape is incorrectly threaded

Flanged knurled roller overruns on

return of applying mechanism to

its rest position

Applying roller overruns on return

of applying mechanism to its rest

position

The one-way tension roller is not

correctly positioned

The one-way tension roller is

defective

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Correction

Adjust the one-way tension roller

and/or the tape drum assembly

Clean adhesive deposits from

the surface, ends, and shafts of

the rollers. Then lubricate roller

shafts. Remove all lubricant from

roller surfaces.

Refer to tape cutting problems

Re thread the tape

Move spring hook to next tighter

hole

Re thread the tape

Adjust tension roller position in

mounting slot to lengthen tape leg

There should be a slight drag

when rotating the applying roller.

If not, check friction springs and/

or friction pins and replace if

necessary

Position roller in it mounting slot

so that tape end extends beyond

center line of applying roller

Replace the one-way tension

roller

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

Troubleshooting Guide

Troubleshooting (Continued)

AccuGlide 3 Taping Head - 2" 2009 February

Spare Parts/Service Information

Recommended Spare Parts

Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should

be ordered to keep the taping heads in production:

AccuGlide™ 3 Upper Taping Head - 2 inch

Qty. Ref. No. Part Number Description

4 10925-22 78-8076-4500-3 Stud – Mounting

1 10919-10 78-8137-3311-6 Spring – Upper Extension

1 10921-2 78-8017-9173-8 Blade – 65mm/2.56 Inch

2 10921-12 78-8052-6602-6 Spring – Cutter

1 - 78-8076-4726-4 Tool – Tape Threading

AccuGlide™

3 Lower Taping Head - 2 inch

Qty. Ref. No. Part Number Description

1 10921-2 78-8017-9173-8 Blade – 65mm/2.56 Inch

2 10921-12 78-8052-6602-6 Spring – Cutter

4 10924-22 78-8076-4500-3 Stud – Mounting

1 10920-10 78-8137-3312-4 Spring – Lower Extension

1 - 78-8076-4726-4 Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare

parts be maintained which will require replacement under normal wear of the taping head.

Qty. Ref. No. Part Number Description

1 10922-15 78-8057-6179-4 Roller – Applying

1 10919/10389-5 78-8057-6178-6 Roller – Bufﬁ ng

1 10921-18 78-8113-7030-9 Spring – Torsion

Replacement Parts and Service

Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information".

AccuGlide 3 Taping Head - 2" 2009 February

Replacement Parts Illustrations and Parts Lists

AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800

AccuGlide™ 3 Lower Taping Head - 2 inch, Type 10800

1. Refer to the Taping Head Assemblies Figure to ﬁ nd all the parts illustrations identiﬁ ed by f gure numbers.

2. Refer to the ﬁ gure or ﬁ gures to determine the individual parts required and the parts reference number.

3 . The replacement parts list, that follows each illustration, includes the part number and part description

for the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commercially

available components. This has been done to allow obtaining these standard parts locally, should

the customer elect to do so.

4. Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information" for

replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown

are available only on a special order basis. Contact 3M/Tape Dispenser Parts to

conﬁ rm item availability.

AccuGlide 3 Taping Head - 2" 2009 February

Taping Head Assemblies - AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch

Figure 10919 (Upper)

Figure 10920 (Lower) Figure 10921

Figure

10922

Figure

10923

Figure 10925 (Upper)

Figure 10924 (Lower)

Figure 10401

AccuGlide 3 Taping Head - 2" 2009 February

29 29

13 13

19 17 18 17 16 15 11

2 4

25 24

7 23

Figure 10925 – Upper Head

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10925 – 2" Upper Head

Ref. No. 3M Part No. Description

10925-1 78-8137-3294-4 Frame – Tape Mount Upper Assembly

10925-2 78-8137-3295-1 Frame – Front Upper Assembly

10925-3 78-8068-4143-9 Guide – #1

10925-4 78-8068-4144-7 Guide – #2

10925-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10925-6 78-8010-7416-8 Nut – Hex Jam, M4

10925-7 78-8070-1251-9 Spacer – Spring

10925-8 78-8137-3298-5 Shaft - Pivot 90mm

10925-9 78-8052-6560-6 Spacer – Front

10925-10 78-8060-7936-0 Brush Assembly

10925-11 78-8052-6564-8 Shaft – Tension Roller

10925-12 78-8052-6568-9 Shaft – Wrap Roller

10925-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10925-15 78-8100-1009-6 Washer – Special

10925-16 78-8052-6565-5 Roller – Top Tension

10925-17 26-1004-5510-9 Washer – Plain, M10

10925-18 78-8052-6567-1 Spring – Compression

10925-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10925-20 78-8052-6569-7 Roller – Wrap

10925-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10925-22 78-8076-4500-3 Stud – Mounting

10925-23 78-8076-5242-1 Stop – Cut-Off Frame

10925-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10925-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10925-26 78-8137-3299-3 Guard – Head

10925-27 78-8060-8087-1 Screw – M5 x 10

10925-28 78-8005-5741-1 Washer – Flat, M5

10925-29 78-8133-9615-3 Bumper

10925-30 78-8133-9605-4 Label – Threading, English Language

AccuGlide 3 Taping Head - 2" 2009 February

1412 13 12 11 10

8 16

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10922 – Upper and Lower Heads

Figure 10922 – 2" Upper and Lower Heads

Ref. No. 3M Part No. Description

10922-1 78-8133-9509-8 Applying Arm #1

10922-2 78-8133-9510-6 Applying Arm #2

10922-3 78-8070-1221-2 Plate – Tape

10922-4 78-8070-1309-5 Shaft Roller

10922-5 78-8070-1367-3 Roller – Knurled Assembly

10922-6 78-8070-1266-7 Roller – Wrap

10922-7 78-8052-6580-4 Spacer

10922-8 78-8017-9082-1 Bearing – Special, 30 mm

10922-9 78-8017-9106-8 Screw – Bearing Shoulder

10922-10 78-8052-6575-4 Shaft – Roller

10922-11 78-8017-9074-8 Washer – Nylon, 15 mm

10922-12 26-1004-5510-9 Washer – Friction

10922-13 78-8052-6567-1 Spring – Compression

10922-14 78-8137-1438-9 Assembly– Applying Roller

10922-15 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10922-16 78-8094-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

AccuGlide 3 Taping Head - 2" 2009 February

4 3

2 5

Figure 10919 – Upper Head

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10919 – 2" Upper Head

Ref. No. 3M Part No. Description

10919-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10919-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10919-3 78-8052-6575-4 Shaft – Roller

10919-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly

10919-5 78-8070-1220-4 Spacer – Spring

10919-6 78-8052-6580-4 Spacer

10919-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10919-8 78-8137-3311-6 Spring – Upper (100 fpm)

10919-9 78-8070-1244-4 Holder – Spring

AccuGlide 3 Taping Head - 2" 2009 February

5 4 9

9 4

Figure 10923 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2"2009 August

Ref. No. 3M Part No. Description

10923-1 78-8137-3302-5 Link – Assembly

10923-3 78-8137-3304-1 Shaft – Pivot, Bufﬁ ng

10923-4 78-8017-9082-1 Bearing – Special 30 mm

10923-5 78-8017-9106-8 Screw – Bearing Shoulder

10923-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10923-7 78-8137-3305-8 Spacer – Applying Pivot

10923-8 78-8137-3306-6 Shaft – Pivot, Applying

10923-9 78-8137-6151-6 Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk

Figure 10923 – 2" Upper and Lower Heads

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10921 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2" 2009 August

Figure 10921 – 2" Upper and Lower Heads

Ref. No. 3M Part No. Description

10921-1 78-8137-3307-4 Frame – Cut-Off Weldment

10921-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch

10921-3 26-1003-8596-7 Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher

10921-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label

10921-5 78-8052-6597-8 Shaft – Blade Guard

10921-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10

10921-8 78-8017-9135-7 Shaft – Spacer

10921-9 78-8052-6600-0 Spacer

10921-10 78-8070-1269-1 Bumper

10921-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

10921-12 78-8052-6602-6 Spring – Cutter

10921-13 78-8017-9132-4 Pivot – Cutter Lever

10921-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

10921-15 78-8137-3308-2 Slide – Extension

10921-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10

10921-17 78-8113-7031-7 Bushing – 58.5mm Long

10921-18 78-8113-7030-9 Spring – Torsion

10921-19 78-8070-1335-0 Label – Warning, English

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10401 – Upper and Lower Heads

AccuGlide 3 Taping Head - 2" 2009 February

414

11 15

10 9 8 4

7 7

Figure 10401 – 2" Latch Upper and Lower Heads

Ref. No. 3M Part No. Description

10401-1 78-8070-1395-4 Bracket – Bushing Assembly

10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm

10401-3 78-8017-9169-6 Nut – M18 x 1

10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide

10401-5 78-8098-8749-6 Tape Drum

10401-6 78-8098-8817-1 Leaf Spring

10401-7 26-1002-5753-9 Screw – Self Tapping

10401-8 78-8060-8172-1 Washer – Friction

10401-9 78-8052-6271-0 Washer – Tape Drum

10401-10 78-8100-1048-4 Spring – Core Holder

10401-11 78-8017-9077-1 Nut – Self Locking, M10 x 1

10401-12 78-8100-1046-8 Spacer – Bracket

10401-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10401-14 78-8098-8814-8 Tape Drum Assembly – 2 Inch Head

10401-15 26-1004-5510-9 Washer – Plain, M10

10401-16 78-8098-8816-3 Latch – Tape Drum

AccuGlide 3 Taping Head - 2" 2009 February

20 21

17 18

25 24

Figure 10924 – Lower Head

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10924 – 2" Lower Head

Ref. No. 3M Part No. Description

10924-1 78-8137-3296-9 Frame – Tape Mount Lower Assembly

10924-2 78-8137-3297-7 Frame – Front Lower Assembly

10924-3 78-8068-4144-7 Guide – #2

10924-4 78-8068-4143-9 Guide – #1

10924-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10924-6 78-8010-7416-8 Nut – Hex, M4

10924-7 78-8070-1251-9 Spacer – Spring

10924-8 78-8054-8764-8 Spacer – 10 x 10 x 90 mm

10924-9 78-8052-6560-6 Spacer – Front

10924-10 78-8060-7936-0 Brush Assembly

10924-11 78-8052-6564-8 Shaft – Tension Roller

10924-12 78-8052-6568-9 Shaft – Wrap Roller

10924-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10924-15 78-8100-1009-6 Washer – Special

10924-16 78-8052-6606-7 Roller – Tension Bottom

10924-17 26-1004-5510-9 Washer – Plain, M10

10924-18 78-8052-6567-1 Spring – Compression

10924-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10924-20 78-8052-6569-7 Roller – Wrap

10924-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10924-22 78-8076-4500-3 Stud – Mounting

10924-23 78-8076-5242-1 Stop – Cut-Off Frame

10924-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10924-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10924-26 78-8137-3299-3 Guard – Head

10924-27 78-8060-8087-1 Screw – M5 x 10

10924-28 78-8005-5741-1 Washer – Flat, M5

10924-29 78-8133-9615-3 Bumper

10924-30 78-8133-9606-2 Label – Threading, English Language

AccuGlide 3 Taping Head - 2" 2009 February

Figure 10920 – Lower Head

AccuGlide 3 Taping Head - 2"

Figure 10920– Lower Head

AccuGlide 3 Taping Head - 2" 2009 February

Ref. No. 3M Part No. Description

10920-1 78-8137-3300-9 Bufﬁ ng Arm – Sub Assembly

10920-2 78-8137-3301-7 Bufﬁ ng Arm – Sub Assembly

10920-3 78-8052-6575-4 Shaft – Roller

10920-4 78-8137-1398-5 Roller - Bufﬁ ng Assembly

10920-5 78-8070-1220-4 Spacer – Spring

10920-6 78-8052-6580-4 Spacer

10920-7 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10920-8 78-8137-3312-4 Spring – Lower (100 fpm)

10920-9 78-8070-1244-4 Holder – Spring

THIS PAGE IS BLANK

3M 800ab 44 0009 2082 5 (A120709 NA) North American Manual Type 40800 User To The 8262669b Fc59 4ed0 Bb43 F8f9a0d41fc4

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