ACE&EASTMAN Ddl 900 A Brochure フォーマット_4ページ User Manual
2016-12-13
User Manual: ACE&EASTMAN Ddl-900-A Brochure
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DDL-900A Direct-drive, High-speed, 1-needle, Lockstitch Machine with Automatic Thread Trimmer (“DRY” Oil Pan System) “DRY” Oil Pan System DDL- 900A Direct-drive, High-speed, 1-needle, Lockstitch Machine with Automatic Thread Trimmer (“DRY” Oil Pan System) Max. sewing speed 5,000 sti/min E Thread trimming speed and hook adjustment The thread trimming speed is 300sti/min, which is the highest among the equivalent class models. This speed is 1.5-fold faster than the conventional model, there by contributing to increased productivity. In addition, a hook adjustment hole has been provided to enable fine adjustment of the hook. High-speed lockstitch machine with an automatic thread trimmer which is provided with a new dry oil pan system The sewing machine which integrates the direct-drive motor, control box and control panel into a monolithic body is now provid ed with a new dry oil pan mechanism. It not only eliminates oil stains on sewing products, but also further enhances workability and maintainability. C F H Highly-functional control panel The control panel which belongs equivalently to the highly-functional CP-180 family is built into the control box. With this panel, various sewing data ranging from the sewing speed to the production support functions can be adjusted. In addition, the control panel has been newly provided with a password lock function to restrict panel operation. The machine may be used simply by entering any given passcode number. I Provided as standard with LED lighting which illuminates the needle entry area Since the LED lights cast their light exactly downward to illuminate the needle entry area from the right and left sides of the needle bar, sewing work can be carried out more easily as compared with the use of light from one direction. In addition, the illuminance of the LED lights can be adjusted in five steps and can be used as an auxiliary light for work B H J Provided with a password lock function I Space-saving control box The compact control box which is integrated into the sewing machine has adopted the external port system equipped with a power switch. This facilitates setup of the sewing machine and any retrofitting of accessory device(s). G F Power switch LED lights for illuminating the needle entry area G Highly-functional touch-back switch JUKI's sewing machine which is provided with a thread trimmer is also provided as standard with the renowned needle breakage preventing function. The main shaft angle control works to prevent needle breakage even when the touch-back switch is used to perform reverse feed stitching. The height of the touch-back switch is adjustable according to the items to be sewn. LED illuminance adjusting switch A E D A C Port NEW “DRY” Oil Pan System (oil pan which does not use oil) In order to prevent oil stains on sewing products, the sewing machine has adopted the “DRY” Oil Pan System which is integrated into the sewing machine bed. The needle bar is lubricated with a smaller quantity of oil as compared with the conventional model. In addition, oil which externally splashes is shielded by the newly-developed frame oil recovery mechanism and automatic oil circulation mechanism. The new structure contributes to the achievement of the maximum sewing speed of 5,000sti/min and also to increased productivity. Elimination of oil stains on sewing products BOil is stored in the oil-shielded made of highly rigid aluminum die cast which is integrated into the machine head and provides increased cooling performance. The new oil-shielded has increased sealing performance as compared with a plastic oil tank and effectively prevents oil leakage and tank breakage. Furthermore, as the tank has a capacity of 450cc, which is equivalent to that of the conventional model, the frequency of oil replenishing does not change. These features ensure a reliability of mechanical parts as high as that of the conventional model. Elimination of oil stains on sewing products The frame mechanism employs a market-proven forced lubricating method and prevents oil from splashing outside through the newly added frame oil recovery mechanism and automatic oil circulation mechanism, thereby eliminating oil stains on sewing products. Circulation J C In comparison with the conventional V-belt driven sewing machine, the sewing machine driven by the direct-drive motor saves power consumption by 25%. Furthermore, the new retry control helps increase the material penetrating power of the needle by approximately 10%. Oil-shielded Hook Compact and small energy-saving direct-drive motor Oiling and oil-quantity checking can be done with ease The oil hole is located on the top of the machine arm. The oil quantity can be easily checked with the oil gauge mounted on the top of the bed without tilting the machine head. D Broadened range of adjustment of the hook oil quantity The adjustable range of the oil quantity in the hook has been broadened to enable fine adjustment. In addition, the bottom of the underside cover contains an oil-quantity adjustment marking which helps prevent oiling errors. As a result, main tainability is improved. Underside cover Both the internal and external configurations of the underside cover are smooth with no projections or depressions to facilitate maintenance and cleaning. Oil hole Newly-developed frame oil recovery mechanism Oil quantity adjustment marking Oil gauge Oil-shielded made of aluminum die cast Underside cover without a concave-convex shape Automatic oil circulation mechanism Oil quantity adjust pin OPTION Needle thread clamp device (asm.): 40139555 Auto lifter device (asm.) AK85B: 40140416 The device clamps the needle thread and draws it under the material at the beginning of sewing. The needle thread clamp device works to reduce the size of thread tangling in on the wrong side of the material. This expands the area around the needle entry, thereby allowing the use of various gauge components. This device automatically lifts the presser foot. Non-lubricated hook (asm.): 22890206 Non-lubricated hook (asm.): 22890404 (provided with the needle guard) Oil stains on sewing products can be totally prevented by using the dry hook made of plastic which has a unique race surface. Non-rotating bobbin Hook: 27003557 Bobbin: 27003805 Bobbin case: 27003755 ✽ Max. sewing speed: 4,000 sti/min ✽ To use the non-lubricated hook, the following two parts are separately needed. Hook driving shaft detent plug screw: 11079506 O ring: R0036080200 SPECIFICATIONS Application From light to medium-weight Lubrication “DRY” Oil Pan System Max. sewing speed 5,000sti/min Max. thread trimmer speed 300sti/min Max. stitch length 4mm Needle bar stroke 30.7mm Lift of the presser foot By hand: 5.5mm / By knee: 13mm Needle DB×1 (#14) #9~#18 / 134(Nm90) JUKI Machine Oil 1 or 7 (equivalent to ISO VG7) Lubrication oil Direct motor ✽ The hook, bobbin and bobbin case are all s pec i fi c al l y - des i gned i tem s f o r t h e non-rotating bobbin. WHEN YOU PLACE ORDERS DDL-900A Model name The non-rotating bobbin helps prevent irregular stitches due to a certain sewing speed and bobbin thread tension variation due to a change in the bobbin thread remaining amount. Since the bobbin supplies the bobbin thread without rotating, the bobbin will not run idle. Please note when placing orders, that the model name should be written as follows: Machine head Wiper and one-touch type reverse feed Code Wiper One-touch type reverse feed Not provided Provided 0B Provided Provided WB DDL900AS K 400W Power requirement Single-phase 200V~240V Power consumption 250VA Total weight Machine head: 36kg Application From light to medium-weight Code S Power supply Code Single-phase 200V~240V (for General Export, China) K ✽ "sti/min" stands for "Stitches per Minute." JUKI ECO PRODUCTS The DDL-900A is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment. The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive. For details of JUKI ECO PRODUCTS, refer to : http://www.juki.co.jp/eco_e/index.html The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment. Head Office Registered Organization : The Scope of the Registration : The activities of research, development, design, sales, distribution, and maintenance services of industrial sewing machines, household sewing machines and industrial robots, etc., including sales and maintenance services of data entry systems. 2-11-1, TSURUMAKI, TAMA-SHI, TOKYO 206-8551, JAPAN SEWING MACHINERY BUSINESS UNIT PHONE : (81) 42-357-2254 FAX : (81) 42-357-2274 http://www.juki.com Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soyink on recycle paper. MARCH, 2015 Printed in Japan(C)
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