ACE&EASTMAN Ddl 900 A Brochure フォーマット_4ページ User Manual
2016-12-13
User Manual: ACE&EASTMAN Ddl-900-A Brochure
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DDL-900A
Direct-drive, High-speed, 1-needle, Lockstitch Machine
with Automatic Thread Trimmer (“DRY” Oil Pan System)
DDL-900A
Direct-drive, High-speed, 1-needle, Lockstitch Machine
with Automatic Thread Trimmer (“DRY” Oil Pan System)
“DRY” Oil Pan System
Max. sewing
speed
5,000
sti/min
High-speed lockstitch machine with
an automatic thread trimmer which
is provided with a new dry oil pan system
“DRY” Oil Pan System
(oil pan which does not use oil)
The sewing machine which integrates the direct-drive motor,
control box and control panel into a monolithic body is now provided with a new dry oil pan mechanism.
It not only eliminates oil stains on sewing products, but also further enhances workability and maintainability.
In order to prevent oil stains on sewing products, the sewing machine
has adopted the “DRY” Oil Pan System which is integrated into the
sewing machine bed. The needle bar is lubricated with a smaller quantity
of oil as compared with the conventional model. In addition, oil which
externally splashes is shielded by the newly-developed frame oil
recovery mechanism and automatic oil circulation mechanism. The new
structure contributes to the achievement of the maximum sewing speed
of 5,000sti/min and also to increased productivity.
Thread trimming speed and
hook adjustment
Provided as standard with LED lighting
which illuminates the needle entry area
Highly-functional touch-back switch
The thread trimming speed is 300sti/min, which is the
highest among the equivalent class models. This speed is
1.5-fold faster than the conventional model, there by
contributing to increased productivity. In addition, a hook
adjustment hole has been provided to enable fine
adjustment of the hook.
Since the LED lights cast their light exactly downward to
illuminate the needle entry area from the right and left
sides of the needle bar, sewing work can be carried out
more easily as compared with the use of light from one
direction. In addition, the illuminance of the LED lights can
be adjusted in five steps and can be used as an auxiliary
light for work
JUKI's sewing machine which is provided with a thread
trimmer is also provided as standard with the renowned
needle breakage preventing function. The main shaft
angle control works to prevent needle breakage even
when the touch-back switch is used to perform reverse
feed stitching. The height of the touch-back switch is
adjustable according to the items to be sewn.
Elimination of oil stains
on sewing products
Oil is stored in the oil-shielded made of highly rigid aluminum die cast which is
integrated into the machine head and provides increased cooling performance. The
new oil-shielded has increased sealing performance as compared with a plastic oil
tank and effectively prevents oil leakage and tank breakage. Furthermore, as the tank
has a capacity of 450cc, which is equivalent to that of the conventional model, the
frequency of oil replenishing does not change. These features ensure a reliability of
mechanical parts as high as that of the conventional model.
Elimination of oil stains
on sewing products
<Adoption of a dry oil pan> <Prevention of oil splashes from the frame>
The frame mechanism employs a market-proven forced
lubricating method and prevents oil from splashing
outside through the newly added frame oil recovery
mechanism and automatic oil circulation mechanism,
thereby eliminating oil stains on sewing products.
Oiling and oil-quantity checking
can be done with ease
The oil hole is located on the top of the machine arm. The oil
quantity can be easily checked with the oil gauge mounted on the
top of the bed without tilting the machine head.
Broadened range of adjustment
of the hook oil quantity
The adjustable range of the oil quantity in the hook has been
broadened to enable fine adjustment. In addition, the bottom of the
underside cover contains an oil-quantity adjustment marking which
helps prevent oiling errors. As a result, main tainability is improved.
Both the internal and external
configurations of the underside cover
are smooth with no projections or
depressions to facilitate maintenance
and cleaning.
Provided with a password lock function
Oil-shielded made of aluminum die cast
Underside cover without
a concave-convex shape
Newly-developed frame
oil recovery mechanism
LED lights for illuminating
the needle entry area
LED illuminance
adjusting switch
Oil hole
Oil quantity adjustment
marking
Oil quantity adjust pin
Port
Power switch
Oil gauge
A
B
C
DE
FG
H
I
J
C
ABCD
EHighly-functional control panel
Space-saving control box
Compact and small energy-saving
direct-drive motor
The control panel which belongs equivalently to the
highly-functional CP-180 family is built into the control box. With
this panel, various sewing data ranging from the sewing speed
to the production support functions can be adjusted. In addition,
the control panel has been newly provided with a password lock
function to restrict panel operation. The machine may be used
simply by entering any given passcode number.
The compact control box which is integrated into the sewing
machine has adopted the external port system equipped with a
power switch. This facilitates setup of the sewing machine and
any retrofitting of accessory device(s).
In comparison with the conventional V-belt driven sewing
machine, the sewing machine driven by the direct-drive motor
saves power consumption by 25%. Furthermore, the new retry
control helps increase the material penetrating power of the
needle by approximately 10%.
F
G
H
I
J
NEW
Automatic oil circulation
mechanism
Hook Oil-shielded
Circulation
Underside cover
The device clamps the needle thread and
draws it under the material at the beginning of
sewing. The needle thread clamp device works
to reduce the size of thread tangling in on the
wrong side of the material. This expands the
area around the needle entry, thereby allowing
the use of various gauge components.
Hook: 27003557
Bobbin: 27003805
Bobbin case: 27003755
JUKI ECO PRODUCTS The DDL-900A is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of hazardous substances,
which is stricter than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to : http://www.juki.co.jp/eco_e/index.html
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment.
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.
OPTION
Needle thread clamp device (asm.):
40139555
This device automatically lifts the
presser foot.
Auto lifter device (asm.) AK85B:
40140416
Oil stains on sewing products can be totally
prevented by using the dry hook made of
plastic which has a unique race surface.
Non-lubricated hook (asm.):
22890206
Non-lubricated hook (asm.):
22890404 (provided with the needle guard)
Hook driving shaft detent plug screw: 11079506
O ring: R0036080200
The non-rotating bobbin helps
prevent irregular stitches due to a
certain sewing speed and bobbin
thread tension variation due to a
change in the bobbin thread
remaining amount. Since the bobbin
supplies the bobbin thread without
rotating, the bobbin will not run idle.
Non-rotating bobbin
Please note when placing orders,
that the model name should be written as follows:
WHEN YOU PLACE ORDERS
DDL900AS K
Machine head
SPECIFICATIONS
Application
Lubrication
Max. sewing speed
Max. thread trimmer speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle
Lubrication oil
Model name DDL-900A
From light to medium-weight
“DRY” Oil Pan System
5,000sti/min
300sti/min
4mm
30.7mm
By hand: 5.5mm / By knee: 13mm
DB×1 (#14) #9~#18 / 134(Nm90)
Direct motor
Power requirement
Power consumption
Total weight
400W
Single-phase 200V~240V
250VA
Machine head: 36kg
JUKI Machine Oil 1 or 7
(equivalent to ISO VG7)
"sti/min" stands for "Stitches per Minute."✽
Single-phase 200V~240V
(for General Export, China)
Power supply
K
Code
From light
to medium-weight
Application
S
Code
Wiper
Not provided
Provided
One-touch type reverse feed
Provided
Provided
Wiper and one-touch type reverse feed
0B
WB
Code
To use the non-lubricated hook, the following two parts
are separately needed.
✽
Max. sewing speed: 4,000 sti/min
✽
The hook, bobbin and bobbin case are all
specifically-designed items for the
non-rotating bobbin.
✽
SEWING MACHINERY BUSINESS UNIT
MARCH, 2015 Printed in Japan(C)
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO
206-8551, JAPAN
PHONE : (81) 42-357-2254
FAX : (81) 42-357-2274
http://www.juki.com
Specifications and appearance are subject to change without prior notice for improvement.
Read the instruction manual before putting the machine into service to ensure safety.
This catalogue prints with environment-friendly soyink on recycle paper.
Registered Organization :
The Scope of the Registration : The activities of research,
development, design, sales, distribution, and maintenance
services of industrial sewing machines, household sewing
machines and industrial robots, etc., including sales and
maintenance services of data entry systems.
Head Office
