ACS Alcohol Countermeasure Systems ALG2H GR Alcolock Handset User Manual

ACS Alcohol Countermeasure Systems Corp. GR Alcolock Handset

user manual

© Alcohol Countermeasure Systems Corp.The information disclosed in this document is the valuable property of Alcohol Countermeasure Systems Corp. and all copyright and other proprietary rights to this document are reserved. No reproduction of this document is permitted without the prior written consent of Alcohol Countermeasure Systems Corp. FCC DisclaimerChanges or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.To comply with RF exposure requirements, a separation distance of at least 20 cm must be maintained between the antenna(s) of the Electronic Control Unit and all personsThis device complies with Part15 of the FCC Rules. Operations is subject to the following two conditions: (1). this device may not cause harmful intereference, and (2). this device must accept any intereference received, including intereference that may casue undesired operation.
Safety and PrecautionsG Series has been designed for easy and safe operation. The alcohol interlock is to be used only for the purposes specified herein. To help ensure your safety, you must follow these precautions:• In response to a retest request, carefully stop your vehicle at the side of the road. Complete a successful breath test before you resume driving.• Do not open the handset case. Doing so will potentially damage the components within and void the warranty.• Avoid exposing the handset to direct sunlight for extended periods of time.• If liquid spills onto the handset, remove the excess with a cloth and allow the handset to dry thoroughly. If there is substantial moisture damage, do not turn the handset on. Contact your local service centre.• Keep all radio frequency (RF) transmitting devices (such as cell phones) away from G Series to minimize interference.• Do not attempt to tamper with or circumvent G Series. This is considered a program violation.MaintenanceDuring field use, G Series is susceptible to dirt and debris. Clean the handset with a damp cloth and mild soap. Do not use abrasive cleaners or solvents. Periodic service appointments are required. Consult your compliance guide for more information. Information and SupportFor information and support, please contact your local service centre.
vG Series User GuideTable of Contents Safety and Precautions .............................................................iii Maintenance ..........................................................................iii Information and Support ...........................................................iiiGetting Started 1 What is an alcohol interlock? ................................................... 1 How does it work? .................................................................. 1 User Fees ............................................................................... 2 Installation .............................................................................. 2 Maintenance .......................................................................... 2 Handset Configuration ............................................................. 2 Handset Cable ........................................................................ 3 To Disconnect ...................................................................... 3 To Connect .......................................................................... 3 More information .................................................................... 4 Alcohol Influence on Testing ..................................................4 Operating Temperature ......................................................... 4 Battery Voltage .................................................................... 4Using the Interlock 5 Starting the Motor ................................................................... 5 Warm-up and Standby (where applicable) ................................. 7 Restarting the Motor ................................................................ 8 Running retests ........................................................................ 9Menu OPTIONS 11 Main Menu .......................................................................... 11 Shut down ......................................................................... 11 Sleep ................................................................................ 12 Calibration ........................................................................ 12TABLE OF CONTENTS
vi G Series User Guide Dates ................................................................................ 12 Language ..........................................................................12 Settings ............................................................................. 12 Bypass ..............................................................................13 Lockout Reset .....................................................................13 Test ................................................................................... 13Maintenance & Troubleshooting 15 Troubleshooting Table ............................................................ 15 Service Dates ........................................................................ 15 Error Messages ..................................................................... 16 Reset Codes .......................................................................... 18 Emergency Override (where applicable) ...............................18 Third-Party Maintenance (TPM) ............................................. 18 Other ................................................................................ 18 Disposal of Unit at End of Service Life ...................................... 18 Replacement Parts ................................................................. 19Index 21Service Record 23
1G Series User GuideGetting StartedWhat is an alcohol interlock?An Alcohol Interlock is an in-car breath alcohol screening instrument. It prevents a vehicle from starting if it detects that a driver’s breath alcohol concentration (BrAC) is over a preset limit. It is designed to fit inside the vehicle, near the driver’s seat, and connects directly to the vehicle’s ignition system.n The interlock consists of a handset and an Electronic Control Unit (ECU). The ECU enables and disables the ignition of the motor and stores the handset settings. The G series handset can have a wired or wireless connection to the ECU, depending on its version.To help prevent other people from providing the required breath samples, the interlock requests additional breath samples at random intervals during the trip.How does it work?The G Series uses the same alcohol sensing technology used by police in roadside screening. A special alcohol-sensitive cell detects the amount of alcohol in the breath. Breath alcohol is directly proportional to the blood alcohol concentration (BAC).GETTING STARTED
2G Series User GuideUser FeesDrivers who are subject to an alcohol interlock program are responsible for all installation and maintenance costs. Refer to your compliance guide for a complete list of costs. InstallationInstallation centres are conveniently located, and the interlock is installed while you wait. You receive full training on site, and technicians help to ensure that everything operates properly. The interlock is installed by a qualified installer in accordance with national regulations. An unqualified installation may invalidate the type approval of the vehicle. MaintenanceYou must visit the installation centre a short time after installation. You must also visit at certain intervals for maintenance and data download. Maintenance appointments typically take less than 20 minutes.Refer to your compliance guide for the interval dates.Handset ConfigurationThere are two versions of the handset, a wired version and a wireless version. The handset can have either a wired or wireless connection with the ECU. The handset uses a single navigation button to scroll up, down, right and left. Pressing the middle of the navigation button selects the desired option.
3G Series User GuideGetting StartedHandset CableThe handset cable connects the wired version of the handset to the ECU, which in turn is connected to the vehicle’s ignition. This cable can also be used to charge the wireless unit. The handset should remain connected at all times, but follow these steps if the handset needs to be removed:To Disconnect1. Make sure that the vehicle motor is off.The handset cable consists of a connector and a coiled cord.2. Release the RJ-11 connector from the ECU plug by pushing the connector lever down. This disconnects the handset cable.Warning! Do not pull on the handset cord or turn the connector. This could damage the cable.To Connect1. With the vehicle motor off, locate the handset cable plug in the ECU.Note! If the vehicle’s motor is running, the ECU beeps every 15 seconds.2. Connect the RJ-11 connector to the ECU. You should hear a light click when they connect properly. 3. If the vehicle motor is running, a WAIT mes-sage displays. G Series may require another breath test. Observe the message on the dis-play.
4G Series User GuideMore informationAlcohol Influence on TestingDrinking alcohol and eating foods containing alcohol will cause a failed alcohol test.Some other factors that may affect a test (because they may contain or produce residual alcohol in the mouth) are medicines, drops, smoking, using mouthwash or mouth spray. Rinsing the mouth with water after using mouthwash or mouth spray will remove the alcohol content in the mouth. According to the previous information, do not eat, smoke or drink for at least 10 minutes before taking a test.Additionally do not spray any air fresheners, disinfectants, cologne or perfume in the vehicle prior to a test, as these can also contain alcohol.Note! The above mentioned list of factors that may affect a test is not exhaustive. There are additional items that may affect the results of a breath test. Follow this guide carefully to avoid incorrect results. Operating TemperatureThe maximum ambient operational temperature is between -45°C and +85°C.Note! Depending on the ambient temperature, the handset takes a few seconds to warm up (approximately 15 seconds at 20°C, approximately 1 minute at 0°C).Battery VoltageThe vehicle battery supplies the voltage to the ECU, which in turn powers the handset. For the 12V Interlock system, the vehicle battery voltage can range from 9V - 18V. For a 24V Interlock system, the vehicle battery voltage can range from 16V - 36V.
5G Series User GuideUsing the InterlockStarting the Motor1. The interlock turns on automatically when you plug it in, or when you turn the key to ON. WAIT displays as the unit warms up.If the interlock is plugged in, but has gone into sleep mode, turn the power on again by pressing the navigation button. Alternatively, you can move the key between the On and Off positions.Note: The ignition must be OFF before you can continue. Turning on the ignition 2. The handset displays Blow for 5 seconds when it has finished warm-ing up. The warm-up time may be longer in cold temperatures.Note: Do not store the mouthpiece to be used in a cold area. This causes condensation in the mouthpiece and increases the chance for water to enter the handset.3. Insert a clean mouthpiece. Using a clean mouthpiece is good hygiene, and it helps ensure a usable breath sample.Note: Do not eat, drink or smoke for at least 15 minutes before the test. This could contaminate the breath sample.USING THE INTERLOCK
6G Series User Guide4. Blow moderately and continuously as you simultaneously hum into the mouthpiece. The handset makes a tone to indicate proper air-flow and hum. If you are not blowing correctly, you will see a mes-sage to give you instructions on correcting it. 5. Stop blowing when the handset clicks and stops the tone. WAIT... displays as the breath sample is analyzed.6. The handset beeps and displays the result:Start MotorYou have passed the breath test, and no alcohol has been detected. You can start the motor. Note! You must start the motor within five minutes.Caution (i.e., BAC limit warning)You have passed the breath test, but alcohol (below the allowable limit) has been detected. You have two options:•Press CANCEL, wait five minutes and try the test again if you are certain there is no alcohol in your system.•Press CONFIRM to acknowledge that you intend to drive with alcohol in your system. The motor must be started within five minutes. Note! You can continue driving, but G Series will have warned you about the alcohol detected.
7G Series User GuideUsing the InterlockLockoutYou have failed the breath test. The alcohol level detected is over the preset limit. You may NOT start the motor.Lockout and a countdown timer display. Wait for the countdown to finish before attempting another breath test. WARNING! Do not attempt another breath test until you are sure that your alcohol level is under the limit. A second failed test may result in a longer lockout time. Please refer to your compliance guide for actual program requirements and details specifying program violations.All breath tests are logged by G Series and are downloaded during routine service appointments. Any instance of alcohol detected in the breath samples may be considered as a program violation. Refer to your compliance guide for specific limit amounts.Warm-up and Standby (where applicable)Once you have started your vehicle, Drive Safely displays.You can place G Series in Warm-up mode by holding the navigation button. Warm-Up displays, and your vehicle can remain idle without requiring another breath test for up to 30 minutes.To exit this mode, hold the right button. This mode automatically terminates if the RPM of your engine increases.
8G Series User GuideNote! For commercial vehicles, the corresponding mode is Standby. Standby displays, but the idle time is not limited to 30 minutes. The idle time for Standby mode is unlimited.Restarting the MotorIf the motor is turned off for a short period of time, you can restart it without another breath test. This safety feature is helpful if the motor stalls, or if you need to make frequent, short stops. Refer to your compliance guide for the restarting time limit.Observe the message on the handset:Restart AvailableYou can restart the motor without providing another breath test. To cancel the restart, press CANCEL.Blow for 5 secondsThe restart period has expired. You need to pass a breath test to start the motor.
9G Series User GuideUsing the InterlockRunning retestsAdditional breath tests are required at random times to ensure that the driver has not consumed alcohol since the motor has been started. This occurs at random intervals during the trip. Refer to your compliance guide for more information.1. The handset beeps and displays Retest.2. Do not provide a breath test while the vehicle is in motion. The interlock pro-vides sufficient time for you to stop in a safe location.3. Provide a breath sample and observe the display messages as they apply:Drive SafelyYou have passed the breath test. You can continue driving.
10 G Series User GuidePull OverThe alcohol level detected is over the preset limit. Pull over in a safe location and turn the motor off. Once the motor is turned off the Restart Available message will be displayed, this is in case there is a need to restart the engine to park in a safer location. Once the vehicle is parked in a safer location (if the restart is used), turn the engine off and when the Restart Available screen is displayed again, press the left CANCEL button. Lockout and a countdown timer display. Wait for the countdown to finish before attempting another breath test. You cannot start the motor until a passed breath test is provided. WARNING! Do not attempt another breath test until you are sure that your alcohol level is under the limit. A second failed breath test may result in a longer lockout time.In response to a retest request, carefully stop your vehicle at the side of the road. Complete a successful breath test before you resume driving.
11G Series User GuideMenu OptionsG Series has a number of customizable options, such as volume control, language selection, and wake-up/sleep times. These options are found in the main menu, which can be accessed by pressing MENU.Main MenuThe Main Menu contains the following menu options:• Shut down• Sleep• Calibration• Dates• Language• Settings• Bypass• Lockout Reset• TestShut downYou can use this menu to shut down the handset manually. To shut down, select MENU and press enter, by pressing in the centre of the navigation button. You will see a 3 seconds count down as the handset shuts down. You can select Back at this time, if you do not wish to shut down the handset at this time.MENU OPTIONS
12 G Series User GuideSleepThe handset can be put into sleep mode manually by selecting the Sleep menu. It can also go to sleep automatically when the ignition is switched off. This conserves the battery.CalibrationThis menu option should not be used by anyone other than authorized service personnel. It is used to calibrate the handset. Dates This menu lists service dates and other important dates and times. To view, push MENU to access the main menu. Scroll down to Dates with the navigation button and select it. The following dates are displayed:• Current• Last calibration• Calibration expiry• Service• Service lockoutLanguageThis menu lets you choose a language to display all the messages in.SettingsThis menu lets you customize the brightness and speaker volume. The handset produces audio tones. You can set their volume from here.Note! This applies to the handset only. The volume of the ECU cannot be set.
13G Series User GuideMenu OptionsBypassThis menu should not be used by anyone other than authorized service personnel. It allows to bypass a alcohol test, before starting the vehicle and requires a service code that is only available with the authorized personnel.Lockout ResetThe handset may sometimes get locked out, if there is a violation in doing a breath test. It will then have to be reset using a lockout reset code, which is only available with the authorized service personnel. Each lockout is logged by the hand set.TestThis menu lets you perform certain test on the handset. The test available are:• Sleep: Puts the handset in sleep mode immediately, to test that the mode is working properly.• Reset HS: Lets you reset the handset. Resetting handset may be required occasionally, if there is a communication error and gets frozen. Selecting this option, first turns the handset off and then on, before it goes through a warm-up sequence.• Reset RM: Resets the ECU.• Analog Signals: Displays analog signals from the battery, heater and so on.• Speaker Test: Allows you to test if the speaker is functioning properly. To test, select the option and press the navigation button to Switch. You can switch speaker on and off for the test.• LED Test: Makes sure that the LED indictor near the mouthpiece is working properly. It tests all the colours and flashing sequence. Press the navigation button to the right to change the colour. The
14 G Series User Guidesequence is: dark > green > red > orange > green blinking > red blinking > orange blinking > back to dark.• USB Test: Ensures that the connection to USB is working without any problems.• Date/Time: Allows you to change the date and time. Scroll up and down to select what you wish you to change and scroll left and right to set the desired date and time.
15G Series User GuideTroubleshootingTroubleshooting TableThe following table lists basic problems that can occur, along with their solutions. For other problems, contact your service provider. Service DatesAfter G Series installation, you need to return for a follow-up appointment. Service appointments are then scheduled at regular intervals. See your compliance guide for the interval dates.The service appointments are for verifying interlock accuracy and downloading the log of breath tests.If G Series... You should...Will not turn on Check the vehicle batteryDisplays an error code Refer to the table of errorsDisplays an early or immediate recall Contact your service providerAborts a breath test Retry the test, or investigate the Abort codeIs in permanent lockout Contact your service providerRequires service Contact your service providerMAINTENANCE & TROUBLESHOOTING
16 G Series User GuideError MessagesG Series may not accept a breath test (and may display error messages instead). To minimize errors, make sure that the handset is connected properly, the motor’s battery is in good condition, and that mobile phones are not in use during breath tests. Messages Description What to doABORT 10, 30, 40, 45, 50There is a problem with the handset.Try the test again. If the mes-sage persists, contact your ser-vice provider.Early RecallA service reminder displays for 12 days, followed by a perma-nent lockout.Immediate Recall 1, 4, 5, 6, 7, 11Immediate recalls result from failed tests, missed retests, failure to pull over on a failed retest, a start violation, and/or the use of emergency override (where applicable).A service reminder displays for five days, followed by a per-manent lockout. Missed RetestOccurs when a retest is not done within the 3-minute time frame. The horn sounds for 3 minutes, and an Early Recall follows.Complete the test as required. Missed ServiceIf a service request is ignored, there is a 5-day grace period. Call your service provider to schedule an appointment.
17G Series User GuideTroubleshooting Permanent LockoutThe service request and grace period have been ignored. The vehi-cle cannot be started until the interlock is reset by the service pro-vider. Contact your service provider immediately to schedule an appointment. The motor can-not be started, so towing may be required.Pull OverOccurs in response to a failed retest. The driver has 3 minutes to safely stop and shut off the motor.Service DueReminder that a service appointment is coming up.Arrive at the scheduled time to avoid any program violations. Start ViolationIf you start the vehicle without passing a breath test, a violation results. G Series requests a retest, and the Start Violation mes-sage displays.Take the breath test and contact your service provider.Try againThere is a problem with the test.Try the test again. Call your ser-vice provider if the problem persists.Turn key offThe ignition key is in the On position.Turn the key to the Off position and wait for the Start Motor message to display.Messages Description What to do
18 G Series User GuideReset CodesReset codes are used by service personnel to change the service dates, early recall dates, lockout dates, and in emergency situations, override the interlock. These codes are randomly generated and change daily. Attempting to circumvent these codes results in a program violation.Emergency Override (where applicable)The Emergency Override code is available for true emergency situations. Using this code for any other reason results in a Program Violation.Third-Party Maintenance (TPM)The repair shop enters a TPM code when work needs to be done on your vehicle.OtherReset codes can apply in other instances, too. For example, an early recall might occur by mistake, or a client might not be able to attend a service appointment for valid reasons.Disposal of Unit at End of Service LifeReturn to your dealer for removal of the interlock from your vehicle. Following the removal, proper disposal of the alcohol interlock (ECU, handset, or both) at the end of its service life will be done by the manufacturer.
19G Series User GuideTroubleshootingReplacement PartsContact your service centre for the following parts:• Mouthpieces (Bag of 25), ACS Part Number: 95-000145
20 G Series User Guide
21G Series User GuideIndexAAlcohol influence 4Alcohol interlock 1BBattery voltage 4CCaution 6Customizing 11EError Messages 16FFees 2IIdle time 8Information and support iiiInstallation 2LLockout 7, 10MMain menu 11Maintenance iii, 2RReplacement parts 19Reset Codes 18Restart 8RF Interference iiiRunning retests 9SService 15Record 23Service dates 12, 15Service Record 23Sleep 12Stall Protect 8Standby mode 7Start Motor 6Starting the vehicle 5TTampering iiiTemperature 4Troubleshooting 15VVolume 14WWarm-up 5Warm-up mode 7INDEX
22 G Series User Guide
Date Service Performed InitialSERVICE RECORD
Date Service Performed Initial
Date Service Performed Initial
UG-ENG-60-000139-B© 2010

Navigation menu