ADDVALUE INNOVATION AVIFX500RWE FLEET BROADBAND COMMUNICATION SYSTEMS User Manual

ADDVALUE INNOVATION PTE LTD FLEET BROADBAND COMMUNICATION SYSTEMS

User Manual

 \        USER MANUAL (Draft version)          FX500R - BDU 19”Rack Mount Type
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     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 3 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved LIST OF CONTENT:  REGULATORY INFORMATION _____________________________________________________  4 FEDERAL COMMUNICATION COMMISSION NOTICE  ________________________________  4 INDUSTRY CANADA STATEMEMT: _________________________________________________  5 SAFETY INSTRUCTIONS  __________________________________________________________  6 SYSTEM CONFIGURATION ________________________________________________________  8 USER EQUIPMENT LISTS __________________________________________________________  9 1 FLEETBROADBAND USER EQUIPMENT _______________________________________  11 2 INSTALLATION OF THE USER EQUIPMENT ____________________________________  14 3 CONNECTIONS ______________________________________________________________  26 4 GETTING STARTED ON THE SYSTEM __________________________________________  30 5 GLOSSARY __________________________________________________________________  37 APPENDIX A OUTLINE DRAWINGS ________________________________________________  38
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 4 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved REGULATORY INFORMATION FEDERAL COMMUNICATION COMMISSION NOTICE  FCC Identifier : QO4-AVIFX500RWE / QO4-AVIFX500BDE / / QO4-AVIFX250BDE  USE CONDITIONS: This device complies with part 15 of the FCC Rules. Operation is subject to the following two Conditions:  1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation.  NOTE: This  equipment  has  been  tested  and  found  to  comply  with  the  limits  for  a  Class  B  digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there  is no guarantee that interference will not occur in a particular installation.  If this equipment  does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:  •  Reorient or relocate the receiving antenna. •  Increase the separation between the equipment and receiver. •  Connect  the  equipment  into  an  outlet  on  a  circuit  different  from  that  to  which  the receiver is connected. •  Consult the dealer or an experienced radio/TV technician for help.  IMPORTANT NOTE: EXPOSURE TO RADIO FREQUENCY RADIATION This  Device  complies  with  FCC  &  IC  radiation  exposure  limits  set  forth  for  an  uncontrolled environment. The Antenna used for this transmitter must be installed to provide a separation distance  of  at  least  2meter  from  all  persons  and  must  not  be  co-located  or  operating  in conjunction with any other antenna or transmitter.  FCC CAUTION: Any  Changes  or  modifications  not  expressly  approved  by  the  manufacturer  could  void  the user's  authority,  which  is  granted  by  FCC,  to operate this Inmarsat satellite  FleetBroadband Communication Systems FX 500R / FX 500 /  FX 250.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 5 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved INDUSTRY CANADA STATEMEMT: (NOT APPLOCABLE TO FX500R MODEL) IC: 5023B-AVIFX500BDE / IC: 5023B-AVIFX250BDE  This  device  complies  with  Radio  standard  specification  RSS  -170  and  RSS-210  of  Industry Canada Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept  any interference received, including interference that may  cause undesired operation.  IMPORTANT NOTE: Radiation Exposure Statement This  equipment  complies  with  IC  radiation  exposure  limits  set  forth  for  an  uncontrolled environment. This antenna used for this transmitter must be installed to provide a separation distance  of  at  least  100cm  from  all  persons  and  must  not  be  co-located  or  operating  in conjunction with any other antenna or transmitter.  EC Declaration of Conformity: Addvalue Innovation Pte Ltd, 8 Tai Seng Link, Level 5 (Wing 2), Singapore 534158 declares under our sole responsibility that the Product, brand name as Wideye and models:  FX 500R / FX 500 / / FX 250 FleetBroadband satellite communication systems, to which this declaration  relates,  is  in  conformity  with  the  following  standards  and/or  other  normative documents: FX500 and FX250  RoHS2 Directive 2011/65/EU and ETSI EN 301 444, ETSI EN 301 489-1, -17,-19 & -20, ETSI EN 300 328 , EN 60945,  IEC 60950-1 and  EN 60950-1, FX500R ETSI EN 301 489-1, -19, -20, ETSI EN 301 444, EN 55024, EN55022, EN60945, EN 60950-1 and IEC 60950-1 We hereby declare that all essential radio test suite have been carried out and that the above named product is in conformity to all the essential requirements of Directive 1999/5/EC.  The Conformity Assessment procedure referred to Article 10 and detailed in Annex [III] or [IV] of Directive 1999/5/EC has been followed with involvement of the following notified body (ies):  TIMCO ENGINEERING Inc., P.O BOX 370, NEWBERRY, FLORIDA 32669. Identification mark: 1177 (Notified Body number)  The technical documentation relevant to the above equipments are held at:  Addvalue Innovation Pte Ltd, 8 Tai Seng Link, Level 5 ( Wing 2 ), Singapore 534158. Signed by Mr. Mr. Prabakar Kuttaniseeri, Quality & Compliance Management on 26 February 2016)
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 6 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved SAFETY INSTRUCTIONS  For the sake of safety and protection, read the manual before attempting to use the FBB User Equipment (UE).   The  following  general  safety  precautions  must  be  observed  during  all  phases  of  operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this user guide violates safety standards of intended use of the UE.  Addvalue  Innovation  Pte  Ltd  assumes  no  liability  for  the  customer's  failure  to  comply  with these requirements.  Hazard Symbols  Heated Surfaces     Avoid touching those areas of the UE that are being marked with this symbol otherwise it may result in injury.  Antenna Radiation Warning and Distance to other Radiation Equipment      For safety reasons, all personnel must keep at least 2 meters from the antenna.  Power Supply            Turn off the power at the mains switchboard before beginning of the installation.  Confirm  the  power  voltage  is  compatible  with  voltage rating of the UE. It  is highly recommended to use +24V DC power line, provided that it is available on the vessel.   In case of unavailability of +24V DC power line provided by  the  vessel,  an  external  AC/DC  power  supply  of 115/230V AC with its output of +24V DC can be used.   Note:  The  requirements  of  the  AC/DC  power  supply should take care of  high surge current  of  25A  at  24V DC for 1ms.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 7 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved   Grounding, cables and connections       The chassis of the equipment must be connected to an electrical ground. This will minimise electric shock and mutual interference. In short, the UE must be grounded to the vessel.   Service       Do not attempt to access to the interior of the UE. Only qualified  personnel  authorized  by  its  manufacturer  may perform service. Failure to comply with this rule will result in the warranty void.  Under certain conditions,  dangerous voltages may  exist even  with  the  power  cable  removed.  To  avoid  injuries, always disconnect power before accessing the UE.   Compass Safe Distance The  equipment  must  be  installed  with  the  following  minimum  safe  distances  to  magnetic steering compass:  FX 500R/FX500 / FX250 BDU: minimum of 0.3m  FX 500 ADU: minimum of 1.0m FX 250 ADU: minimum of 0.5m Equipment Ventilation To  ensure  adequate  cooling  of  the  equipment,  5-centimeter  of  unobstructed  space  must  be maintained around all sides of the unit except the bottom side. The ambient temperature range of the equipment is: -25°C to +55°C.   Fire Precautions The equipment shall not be operated in the presence of flammable gases or fumes as well as any  explosive  atmosphere.  Operation  of  any  electrical  equipment  in  such  an  environment constitutes a definite safety hazard.   Obtaining Licensing For Inmarsat Transceivers  Under  rights  given  under  ITU  Radio  Regulations,  local  telecommunications  administrations establish  and  enforce  national  rules  and  regulations  governing  types  of  emissions,  power levels,  and  other  parameters  that  affect  the  purity  of  signal,  which  may  be  radiated  in  the various frequency bands of the radio spectrum.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 8 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved  To  legally  operate  Inmarsat  equipment,  it  is  necessary  to  obtain  permission  from  the  local telecommunications  regulatory  authorities  of  the  country  you  are  operating  from.  Using  your equipment in any country without permission causes you to run the risk of confiscation of the equipment by the local authorities. The normal procedure to bring such equipment into another country is to apply for a license before travel. If a license has not been obtained before travel, the equipment may be put in to storage by local authorities until such time license is obtained. SYSTEM CONFIGURATION                                   Solid line refers to the basic configuration.          FX 250 / FX 500 BDU Primary Handset G3 Fax Machine Analog Telephone Non-SOLAS (CS Safety) Voice Distress Console Router External Devices (External alarm) Above Deck Unit  (To be installed in an exposed area) Below Deck Unit  (To be installed in protected area) BGAN Multi-Voice System AC/DC Power Supply Unit  +12V / 24V DC PoE (2x) LAN (2x) RJ11 (2x) I/O Interface Navigation Equipment GPS O/P (NEMA 0183) FX 250 / FX500 ADU
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 9 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved USER EQUIPMENT LISTS  FX 250 Complete Standard Package Description Order Code FX 250 Terminal  FX25-9TE00-01  FX 500 Complete Standard Package Description Order Code FX 500 Terminal  FX50-9TE00-01  FX 250 / FX 500 Standard Accessories Description Order Code FX 500 FleetBroadband Primary Handset  FX50-0PH00-02 FX 250 FleetBroadband Primary Handset  FX25-0PH00-01 Ethernet Cable (1.5m)  FX50-0CE02-01 Telephone Cord (1.8m)  FX50-0CT02-01 Handset Wall Mount Cradle  SG5000/WMC Power Cable (3m)  FX50-0CP03-02 GPIO Cable 8-pin (1m)  FX50-0CO01-01   FX 250 Optional Accessories Description Order Code Antenna Pole Mount with Mounting Kit  FX25-0PM00-01  FX 250 / FX 500 Optional Accessories Description Order Code Handset Ext Cable Circular 10-pins  (5m)  SC11-0CX05-01 Serial Port Cable for GPS O/P(1.8m)  FX50-0CG02-01
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 10 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved Copyright  © Copyright 2016 Addvalue Innovation Pte Ltd.  All rights reserved. This publication and its contents are proprietary to Addvalue Innovation Pte Ltd. No part of this publication may be reproduced in any form or by any means without the written permission of Addvalue Innovation Pte Ltd.    Warranty  Addvalue Innovation Pte Ltd has made every effort to ensure the correctness and completeness of the material in this document. Addvalue Innovation Pte Ltd shall not be liable for errors contained herein. The information in this document is subject to change without notice. Addvalue Innovation Pte Ltd makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose.   Trademarks  All trademarks, marks, names, or product names referenced in this publication are the property of their respective owners, and Addvalue Innovation Pte Ltd neither endorses nor otherwise sponsors any such products or services referred to herein.  Microsoft, Windows, Windows NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation in the U.S.A. and/or other countries.  INMARSAT is a trademark of the International Mobile Satellite Organization. The Inmarsat LOGO and the trademark BGAN are trademarks of Inmarsat (IP) Company Limited. All trademarks are licensed to Inmarsat Limited.  All other company and product names may be the registered trademarks or trademarks of their respective owners.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 11 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 1  FLEETBROADBAND USER EQUIPMENT   1.1  Introduction The FBB UE consists of three units;   Below Deck Unit (BDU) which is a communication unit   Above Deck Unit (ADU) which is an antenna unit   Wired Primary handset with cradle  1.2  Above Deck Unit The ADU is a 3-axis controlled antenna unit which is self-tracking.               The radome covers the antenna unit, which is comprised of   Antenna Module   RF and GPS Module   Rotary Joint   Antenna Pedestal  The antenna module includes a low noise amplifier (LNA), high power amplifier (HPA), and tracking receiver circuitry. All the signals and DC power pass through a single coaxial antenna cable, which connects the ADU to the BDU.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 12 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 1.3  Below Deck Unit The BDU is the heart unit of the FBB UE. It has several interface ports and handles all communication links  between  the  ADU,  primary  handset  and  the  local  communication  devices  such  as  analog telephone, computer, network equipment, navigation equipment etc.     ( FX 500 and FX 250 BDUs are similar).    The BDU is supplied by +12V or +24V DC power supply and it supplies a step-up voltage of 40V ~ 43V DC to the ADU via a single RF / coaxial antenna cable.      For 19”Rack Mounted BDU, it is supplied by 110V / 230V AC power. Depending the AC Input, the fuse must be used correctly. For 110V AC, use Fuse T6.3A and for 230V AC, use Fuse 3.15A.  1.4  Wired Primary Handset with Cradle The wired Primary Handset  has a  colour liquid crystal display (LCD) and keypad for making and  receiving  normal  voice  calls  and  sending  SMS,  which  both  are  similar  as  any  mobile phone. The handset is provided with a cradle. Additionally,  it  can  serve  as  a  remote  access  for  an  user  to  access  various  configuration supported by the BDU.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 13 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved   The  Primary  Handset’s  connector  is  plugged  into  the  BDU’s  primary  handset  port.  It  is powered directly from the BDU.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 14 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 2  INSTALLATION OF THE USER EQUIPMENT 2.1  Installation of ADU 2.1.1  Overview In  general,  any  obstructing  objects  like  mast  near  the  antenna  unit  can  block  reception  or transmission  from  a  satellite’s  line  of  sight.  In  addition,  RF  radiation  emitting  from  the antenna will affect human body. When selecting a mounting location, it is important to ensure that the antenna unit shall be free of severe vibration and shock and heat and smoke from funnel. More guidelines will be detailed in the next sections.  2.1.2  Radiation Hazard  Radio  wave  can  pose  hazard  to  human  body.  Safe  distances  are  changed,  subjected  to country and ship construction. There is no standard formula to calculate safe distance. The below guidelines are to be noted.  FX 500 ADU                     MICROWAVE RADIATION ! NO ADMITTANCE WITHIN SAFETY DISTANCE Antenna Unit Safety distance 2m WARNING: Keep away from the antenna radome at the mentioned safe distance when it is transmitting. Microwave radiation can be harmful to human body, particularly the eyes.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 15 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved    FX 250 ADU              WARNING: Keep away from the antenna radome at the mentioned safe distance when it is transmitting. Microwave radiation can be harmful to human body, particularly the eyes. MICROWAVE RADIATION ! NO ADMITTANCE WITHIN SAFETY DISTANCE Safety distance 1m Antenna Unit
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 16 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 2.1.3  Interference The antenna unit must be mounted as far as  possible away from the ship’s radars, MF/HF antennas,  communication/navigation  antennas,  VSAT  system  and  any  high  power  radio transmitter (including other Inmarsat-based system). As for a ship’s radar (see below), it is difficult to provide the exact minimum distance between a  radar  and  the  antenna  unit  due  to  different  type  of  radars  in  terms  of  power,  radiation pattern and operating frequency band. The antenna unit is recommended to be at least 5-meter away from the radar position and at least ±15 º from the radar’s vertical beam.                            Minimum Radar Distance 5.0m +15º -15º   Antenna Unit   Antenna Unit
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 17 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 2.1.4  Obstruction The mounting position of the antenna unit especially its line-of-sight are possibly obstructed by any large obstacle in  a vessel or ship.  This will result in the degradation of the satellite signal. It is very important to choose the ideal installation site on the upper deck to minimise the satellite blocking. Examples of the large obstacles are:   Upper Deck and funnel of ship    VSAT with its radome     Large mechanical structure mounting of radars
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 18 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved With  the understanding of the large obstacle, it helps  in the  decision of the  installation site with the reduction of the physical obstruction.   2.1.5  Antenna Mast  The  antenna  unit  should  be  located  at  least  3-meter  away  from  the  ship’s  mast  having  a diameter of less than 15cm.  For  FX  500  ADU,  the  antenna  mast  is  recommended  to  be  constructed  at  least  1-meter height and the mast material must be sufficiently strong to meet the demands of the maritime environment.  The  mast  should  be  fitted  with  a  guardrail  and  platform  for  the  safety  of  a service personnel. In most  installations, the service personnel stands on the platform when mounting and checking the antenna radome.  Additionally, it must be designed to meet the following requirements:   The antenna mast must be able to support the heavy weight of antenna unit (including its radome mass) and 2.5cm of ice and snow in icing conditions.   The mast must be able to  withstand onboard vibrations and the maximum  pitching and rolling.   The mast must be able to withstand wind forces on the radome.   There  must  have  four  bolts  to  be  fixed  between  the  mast  and  the  mounting  base  to prevent resonance at low frequencies.  The antenna unit must be installed properly on the designed mast with flange. For detailed dimensions  of  the  mounting  flange,  refer  to  Appendix  A-3  FX  500  ADU  Mast  and  Flange Outline Dimensions. For FX 250 ADU, if the antenna mast is available on the vessel and it is free of any shock or vibration, its physical size shall support the weight and size of that FX 250 ADU. An example of the antenna mast is illustrated as below.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 19 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved    The mast should provide the internal hole for the installation of the coaxial cable.   The flange (known as the top plate) of the mast shall meet the dimensions of the ADU’s mounting base, where there are 6 holes.  The rubber gasket is required to be inserted between the ADU mounting base and the flange.   A :  Use M6x35 Hex Head Screw bolts (6x) into the threaded holes of ADU Mounting Base for mounting the ADU.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 20 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved   In  case  of  the  existing  mast’s  flange  in  a  vessel  or  ship  does  not  fit  the  ADU’s  mounting base’s  holes,  a  mechanical  adaptation  flange/plate  is  to  be  designed  and  custom-made, which acts as an interface between the existing mast and the ADU.     2.1.6  Installing Antenna Unit  The antenna unit is carefully unpacked and checked for any damage. For the FX 500 terminal, 35-meter antenna cable is to be checked. For the FX 250 terminal, 25-meter antenna cable is to be checked.  For FX 500 Antenna Unit,  The procedure of the installing the antenna unit is as follow:   Attach the coaxial cable to the RF connector of the antenna unit’s bottom.    Lift the antenna unit to the mounting location.   Lay the rubber mat on the mast’s mounting base.   Let the coaxial cable being laid through the mast internally. Cut-hole Dimension for Clearance holes for M6 ( Recommended >φ6.5mm) Custom-made mechanical adaptation flange
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 21 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved   Put the antenna unit on the rubber mat and ensure that their four bolts are aligned with the mounting flange’s holes.      Tighten  the  spring  washers  and  nuts  to  the  antenna  unit’s  bolts  with  torque  value  of 30Nm in order to secure it to the mounting flange.     Coat all the bolts and nuts with the silicon sealant to prevent electrolytic corrosion.   Apply self amalgamating tap around the antenna cable connection to avoid the corrosion.   For FX 250 Antenna Unit,   The procedure of the installing the antenna unit is as follow:   Attach the coaxial cable to the RF connector of the antenna unit’s bottom    Position the antenna unit to the mounting location.   Ensure the connection of the coaxial cable and wrap it with self-adhesive tape for water-proofing.   Put the antenna unit on the mounting flange and use 6 sets of M6 x 20 Hex head screw bolts with flat washers into the threaded holes of ADU mounting base via the mounting flange’s holes.   Tighten  the  flat  washers  and  screw  to  the  antenna  unit  in  order  to  secure  it  to  the mounting flange.  Mast Mounting Flange FX 500 Antenna Unit Rubber Mat
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 22 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved Alternatively it can be mounted on the long pole. The physical dimension of a long pole shall be preferably at 2 meter height with its diameter ranges from Ø35 to Ø 50mm. In addition, the optional pole mount kit is available for the installation of the ADU onto the long post.     2.1.7  Antenna Cable Recommended Specifications The table below shows the recommended cable types and maximum cable lengths. Antenna Cable Type  Maximum Cable length TM LMR 195  18m TM LMR 240  25m TM LMR-400  50m TM LMR-600  75m  Refer to the table for cable termination type. FleetBroadband Model  Cable Termination FX 150  N-Type (Male) to TNC (Male) FX 250 / FX 500  N-Type (Male) to N-Type (Male)  Check the datasheet of the selected cable to ensure that cable meets the following specifications. •  Antenna cable loss  between ADU and BDU must not exceed 10 dB at 1.6GHz including  RF connectors. •  Antenna cable loop DC-resistance max: 1 Ω. •  Impedance of the cable is 50ohms.   2.2  Installation of BDU The BDU’s pretty box is unpacked and the following items should be checked whether they are present:   BDU   1 meter Wired Primary Handset with cradle   1.5 meters Ethernet Cable   1.8 meters Telephone Cord   3 meters DC Power Cable   1 meter GPIO (General Purpose Input / Output) cable   Hardcopy Quick Start Guide   CD format User manual
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 23 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved  The  following  important  notes  are  to  be  followed  for  the  selection  of  a  location  before installing the BDU:   The unit is not water proof and it has to be kept away from water splash.   The  ambient  temperature  and  humidity  in  the  selected  location  must  meet  the requirements given in the unit’s specification. Ambient Temperature  -25ºC to +55ºC Relative Humidity  Up to 95% at +40ºC.    The unit shall be kept away from direct sunlight.   The  unit  shall  be  placed  away  from  any  high-vibrated  and  shock  areas  (for  example, motor engine and generator) as far as possible.   The unit shall be kept away from any equipment    The  unit  has  to  follow  the  recommended  compass  safe  distance  of  1m  to  prevent interference to a magnetic compass.   For  maintenance and  checking,  the  unit’s  location  has  sufficient  space at  its  sides  and rear.  The BDU can be installed on a desktop, bulkhead, top ceiling or under captain’s console.  The procedure of the installing the BDU is simple as follow:   Place the BDU on the desired installation area.   Look for the holes of the BDU’s mounting brackets.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 24 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved     Fix the holes of mounting brackets with four M4x12mm self-tapping or machined screws so that the BDU is being secured.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 25 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 2.3  Installation of Primary Handset The primary handset is provided with cradle. It can be mounted on a desktop, bulkhead, top ceiling or under captain’s console as similar as the BDU.  The primary handset is to be separated from its cradle so that the cradle can be fixed with the M5 x 12mm self-tapping screws.  The procedure of installing the cradle is simple as follow: 1.  Separate the handset from the cradle and remove the plastic cover of the cradle. 2.  Position the cradle on the mounting areas. 3.  Fix the cradle with M5 x 12mm self-tapping screws, which are supplied. 4.  Reattach the plastic cover onto the cradle. 5.  Secure the handset onto the cradle.               Handset Cradle  M5 x 12mm Screw Plastic Cover
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 26 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 3  CONNECTIONS Below is the interconnection diagram of FB UE with the cables.                                         FX 500 / FX 250 ADU    Analog Phone  Primary Handset  12V/24V DC  Vessel’s power distributor Bolt to vessel’s hull Computer G3 Fax Machine  BDU (FX500/250)  1.5m Ethernet LAN (Category 5) Cable 1.8m Telephone Cable 3m DC Power Cable 1m Handset Cable
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 27 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved                                 FX 500 / FX 250 ADU     Primary Handset  Bolt to vessel’s hull Computer G3 Fax Machine   Analog Phone AC INPUT  Vessel’s power distributor
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 28 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 3.1  BDU’s Outputs Connection  The additional information of the output ports of GPS and GPIO.  3.1.1  GPS Output RJ11 (Offset) Connector The  BDU  has  a The  Transceiver  Unit  has  a  GPS  output  RJ11  (Offset)  connector  for outputting the GPS data in NMEA0183 format.               GPS Output Pinout Pin No.  Signal Pin 5  TX Pin 2  RX Pin 3  GND   Navigation Equipment 2 5 3 RS232 PINOUT Pin No.  Signal Pin 2  RX Pin 3  TX Pin 5  GND
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 29 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 3.1.2  GPIO Output The  BDU  has  a  dedicated  circular  connector  to  provide  GPIO  (General  Purpose Input/Output) interface to the external devices              GPIO Port Pinout GPIO Port Pin Signal Name Description of Signal Color Code GPIO-1  RES_1  Reserve line 1  Black GPIO -2  GND  Ground line  Brown GPIO -3  LED_ENABLE  To enable LED ON  Red GPIO -4  REM_ON_OFF  Remote ON / OFF  Orange GPIO -5  BUZZER  Buzzer  Yellow GPIO -6  GND  Ground line  Green GPIO -7  TX_OFF   To turn off Transmitter off  Blue GPIO -8  +5V_DC  +5V DC Output with up to 100mA  Purple  All wires for the GPIO connector shall use AWG 24 unscreened wire type.            147I/O Connector Pinout
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 30 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 3.1.3  Grounding Stud The BDU has a grounding stud with a locking screw for the earth cable  ( with its colors of green and yellow) with its UE lug. It is recommended to include spring washers to secure the UE lug to the grounding stud.    4  GETTING STARTED ON THE SYSTEM  4.1  Installing the SIM card  The terminal requires a SIM card to access the Inmarsat’s FBB network and it is provided by your Airtime Service Provider. Insert the SIM card to the BDU as follow:    Tilt up the SIM card slot’s rubber cover    Position the SIM card with its gold-contacts facing down. (There is a symbol of SIM Card with its arrow on the front panel. It will ensure the correct orientation of the SIM Card when it is being inserted. )    Push the  SIM card gently  until it  is being clicked and locked in place.  A screwdriver can help to push the SIM card if the SIM card cannot be inserted properly.   Tilt down the SIM card cover to its original position. SIM CARD SLOT’s RUBBER COVER SIM CARD
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 31 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 4.2  Powering up the terminal 4.2.1  Switching on the BDU  Use ON/OFF switch on the BDU’s front panel. It normally takes about 1.5 to 3 minutes for the whole UE to be powered up.     Wait for all LED indicators to turn green.    LED Name Status Meaning TERMINAL Steady Amber  BDU is powering up Steady Green  BDU has powered up successfully. Steady Red  BDU detects failure. Blinking Amber  Switching OFF BDU ANTENNA Steady Amber  ADU is powering up. Steady Red  ADU is not OK/Error Blinking Amber  ADU is calibrating. Blinking Green  System performs satellite search  Steady Green  ADU has locked on to the satellite REGISTERED Steady Amber  Attempting network registration Steady Red  Network failure/Error Blinking Amber  Ready for voice only Blinking Green  Ready for packet data only Steady Green  Ready for all (Voice and Data)
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 32 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 4.3  Settings on Web Console 4.3.1  Activating on Web Console  Open  the  web  browser  (for  example:  Internet  Explorer,  Google  Chrome  or  Firefox.)  and type http://192.168.1.35 in the Address field.  Username and Password will be prompted.   Default Username   : admin Password     : 1234    Click “Login” after entering the Username and Password.  The  Web  Console  will  appear.  The  UE  will  proceed  automatically  to  “Checking  PIN status” followed by “Antenna pointing” and then registering to the network (upon power on).          Upon successful registration, with all three BDU’s LED indicators which are  in green, the UE will be ready for normal operation.  WARNING: If the signal strength is low (< 50dBHz), check any obstruction against the antenna unit or the condition of coaxial cable.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 33 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 4.3.2  Satellite Selection The latest generation of Inmarsat FBB satellites which are located directly over the equator at:          I-4 Americas Satellite at 98° W Longitude         I-4 Asia-Pacific Satellite at 143.5° E Longitude      I-4 EMEA Satellite at 25° E Longitude  The default Satellite Selection is in Auto mode. In Auto mode, the UE will scan all the visible satellites  and  track  the  satellite  with  the  most  optimum  elevation  angle  or  the  last  used satellite.  Note: Changing  the  satellite  selection  will  terminate  any  existing  active  voice/fax  call  or  data connections.  Follow these steps to change your satellite selection:    Click  .   Click “Satellite Selection” to view the visible satellites.  The visible satellites will be displayed for your selection. It also displays the satellite information that your ADU antenna is locked on to.      Click on your choice of visible satellites.   Click “Select” to point the antenna to the selected satellite in exclusive mode. The satellite selection will be saved and each time you power up the UE, the satellite selection choice will remain until you make the next selection change. The UE will track the newly selected satellite even if the elevation angle is not optimum. Click “Refresh” to refresh the Satellite list.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 34 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 4.3.3  Data Connection Settings  Click   on the web console.  Click “Primary Profiles” and set the following:   Enable checkbox of “Set as default” and ensure “Standard” in the Profile Name.   Enable radio button of “SIM” of Access Point Name (APN).   Enable  radio  button  of  “Dynamic  IP  address”  and  “User  Header  Compression”  of  IP configuration.   Note:standard (this is charged by the volume [in kilobytes] of data used).  Under IP Configuration, the Dynamic IP Address is selected by default and the Header Compression checkbox is enabled as default.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 35 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved Click “Connection” To activate the PDP context, click “Activate Default Profile”     After about 30 to 40 seconds, the data connection will be  activated with a notification of the public  IP  address  assigned  to  the  active  data  connection.  An  user  may  now  browse  the internet, do file transfer (FTP) or run any IP-based application services.    To disconnect the data connection, click “Disconnect”. The PDP context will be deactivated.    4.3.4  GPS Setting Click   and then click “Admin”. Click GPS Output box and ensure radio button of “Output GPS Data (NMEA @ 9600bps)” is enabled.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 36 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved  By default, the UE BDU outputs the GPS data in NMEA format via the NMEA 0183 Connector for GPS output.  4.3.5  Save Setting It  is  recommended  to  save  the  recent  setting  changes.  To  save  the  recent  changes,  click "Save Now”.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 37 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved 5  GLOSSARY AC  Alternating Current ADU  Above Deck Unit BDU  Below Deck Unit DC  Direct Current FBB  FleetBroadband GPS  Global Position System GPIO  General Purpose Input/Output UE  User Equipment
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 38 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved APPENDIX A OUTLINE DRAWINGS  A-1  FX 500 ADU’s Outline Dimensions Drawings are not to scale.                   Weight : 19.2 kg. Dimensions are expressed in terms of mm.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 39 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved A-2  FX 250 ADU’s Outline Dimensions        Weight : 3 kg. Dimensions are expressed in terms of mm.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 40 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved A-3  FX 500 ADU Mast and Flange Outline Dimensions Drawings are not to scale.   130mm130mm240mm240mm   φ80mm φ100mm Note:  [1]  The  design  of  mast  on  the installation site depends on the the  load  specifications  (  the mass  of  the  ADU  and maximum wind pressure.  [2]  The  structure  on  the installation  site  should  have sufficient stiffness to withstand the  mass  of  the  ADU  and  its designed mast.  [3]  Material  of  the  mast  is steel.  [4]  Thickness  of  Mounting Flange is 10mm. φ12mm hole (4x)
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 41 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved A-4  FX 250 ADU’s Hole Pattern (Cut-out Holes)      Dimensions are expressed in terms of mm.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 42 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved A-5  FX 250 / 500 BDU’s Outline Dimensions              Weight : 3.9kg Dimensions are expressed in terms of mm.
     FX500R / FX 500 / FX250 Installation cum Operation Manual        Page 43 of 43   Proprietary Information Not To Be Disclosed Without Written Authorisation From  Addvalue Innovation Pte Ltd, All Rights Reserved A-6  Primary Handset’s Outline Dimensions       Weight : 390g Dimensions are expressed in terms of mm.

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