ADDVALUE INNOVATION AVIFX500RWE FLEET BROADBAND COMMUNICATION SYSTEMS User Manual
ADDVALUE INNOVATION PTE LTD FLEET BROADBAND COMMUNICATION SYSTEMS
User Manual
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| Document ID | 2924779 |
| Application ID | sKczG3QI+oEP/LNtmZI8zg== |
| Document Description | User Manual |
| Short Term Confidential | No |
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| Document Type | User Manual |
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| Filesize | 348.54kB (4356705 bits) |
| Date Submitted | 2016-03-10 00:00:00 |
| Date Available | 2016-03-10 00:00:00 |
| Creation Date | 2016-03-08 14:23:22 |
| Producing Software | GPL Ghostscript 9.06 |
| Document Lastmod | 2016-03-08 14:23:22 |
| Document Title | Microsoft Word - FX 500_250 Installation Manual Version Mar16 - Draft.doc |
| Document Creator | PScript5.dll Version 5.2.2 |
| Document Author: | prabakar |
USER MANUAL (Draft version) FX500R - BDU 19”Rack Mount Type \ FX500R / FX 500 / FX250 Installation cum Operation Manual LIST OF CONTENT: REGULATORY INFORMATION _____________________________________________________ 4 FEDERAL COMMUNICATION COMMISSION NOTICE ________________________________ 4 INDUSTRY CANADA STATEMEMT: _________________________________________________ 5 SAFETY INSTRUCTIONS __________________________________________________________ 6 SYSTEM CONFIGURATION ________________________________________________________ 8 USER EQUIPMENT LISTS__________________________________________________________ 9 FLEETBROADBAND USER EQUIPMENT _______________________________________ 11 INSTALLATION OF THE USER EQUIPMENT ____________________________________ 14 CONNECTIONS ______________________________________________________________ 26 GETTING STARTED ON THE SYSTEM __________________________________________ 30 GLOSSARY __________________________________________________________________ 37 APPENDIX A OUTLINE DRAWINGS ________________________________________________ 38 Page 3 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual REGULATORY INFORMATION FEDERAL COMMUNICATION COMMISSION NOTICE FCC Identifier : QO4-AVIFX500RWE / QO4-AVIFX500BDE / / QO4-AVIFX250BDE USE CONDITIONS: This device complies with part 15 of the FCC Rules. Operation is subject to the following two Conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: • • • • Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. IMPORTANT NOTE: EXPOSURE TO RADIO FREQUENCY RADIATION This Device complies with FCC & IC radiation exposure limits set forth for an uncontrolled environment. The Antenna used for this transmitter must be installed to provide a separation distance of at least 2meter from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. FCC CAUTION: Any Changes or modifications not expressly approved by the manufacturer could void the user's authority, which is granted by FCC, to operate this Inmarsat satellite FleetBroadband Communication Systems FX 500R / FX 500 / FX 250. Page 4 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual INDUSTRY CANADA STATEMEMT: (NOT APPLOCABLE TO FX500R MODEL) IC: 5023B-AVIFX500BDE / IC: 5023B-AVIFX250BDE This device complies with Radio standard specification RSS -170 and RSS-210 of Industry Canada Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation. IMPORTANT NOTE: Radiation Exposure Statement This equipment complies with IC radiation exposure limits set forth for an uncontrolled environment. This antenna used for this transmitter must be installed to provide a separation distance of at least 100cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. EC Declaration of Conformity: Addvalue Innovation Pte Ltd, 8 Tai Seng Link, Level 5 (Wing 2), Singapore 534158 declares under our sole responsibility that the Product, brand name as Wideye and models: FX 500R / FX 500 / / FX 250 FleetBroadband satellite communication systems, to which this declaration relates, is in conformity with the following standards and/or other normative documents: FX500 and FX250 RoHS2 Directive 2011/65/EU and ETSI EN 301 444, ETSI EN 301 489-1, -17,-19 & -20, ETSI EN 300 328 , EN 60945, IEC 60950-1 and EN 60950-1, FX500R ETSI EN 301 489-1, -19, -20, ETSI EN 301 444, EN 55024, EN55022, EN60945, EN 60950-1 and IEC 60950-1 We hereby declare that all essential radio test suite have been carried out and that the above named product is in conformity to all the essential requirements of Directive 1999/5/EC. The Conformity Assessment procedure referred to Article 10 and detailed in Annex [III] or [IV] of Directive 1999/5/EC has been followed with involvement of the following notified body (ies): TIMCO ENGINEERING Inc., P.O BOX 370, NEWBERRY, FLORIDA 32669. Identification mark: 1177 (Notified Body number) The technical documentation relevant to the above equipments are held at: Addvalue Innovation Pte Ltd, 8 Tai Seng Link, Level 5 ( Wing 2 ), Singapore 534158. Signed by Mr. Mr. Prabakar Kuttaniseeri, Quality & Compliance Management on 26 February 2016) Page 5 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual SAFETY INSTRUCTIONS For the sake of safety and protection, read the manual before attempting to use the FBB User Equipment (UE). The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this user guide violates safety standards of intended use of the UE. Addvalue Innovation Pte Ltd assumes no liability for the customer's failure to comply with these requirements. Hazard Symbols Heated Surfaces Avoid touching those areas of the UE that are being marked with this symbol otherwise it may result in injury. Antenna Radiation Warning and Distance to other Radiation Equipment For safety reasons, all personnel must keep at least 2 meters from the antenna. Power Supply Turn off the power at the mains switchboard before beginning of the installation. Confirm the power voltage is compatible with voltage rating of the UE. It is highly recommended to use +24V DC power line, provided that it is available on the vessel. In case of unavailability of +24V DC power line provided by the vessel, an external AC/DC power supply of 115/230V AC with its output of +24V DC can be used. Note: The requirements of the AC/DC power supply should take care of high surge current of 25A at 24V DC for 1ms. Page 6 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Grounding, cables and connections Service The chassis of the equipment must be connected to an electrical ground. This will minimise electric shock and mutual interference. In short, the UE must be grounded to the vessel. Do not attempt to access to the interior of the UE. Only qualified personnel authorized by its manufacturer may perform service. Failure to comply with this rule will result in the warranty void. Under certain conditions, dangerous voltages may exist even with the power cable removed. To avoid injuries, always disconnect power before accessing the UE. Compass Safe Distance The equipment must be installed with the following minimum safe distances to magnetic steering compass: FX 500R/FX500 / FX250 BDU: minimum of 0.3m FX 500 ADU: minimum of 1.0m FX 250 ADU: minimum of 0.5m Equipment Ventilation To ensure adequate cooling of the equipment, 5-centimeter of unobstructed space must be maintained around all sides of the unit except the bottom side. The ambient temperature range of the equipment is: -25°C to +55°C. Fire Precautions The equipment shall not be operated in the presence of flammable gases or fumes as well as any explosive atmosphere. Operation of any electrical equipment in such an environment constitutes a definite safety hazard. Obtaining Licensing For Inmarsat Transceivers Under rights given under ITU Radio Regulations, local telecommunications administrations establish and enforce national rules and regulations governing types of emissions, power levels, and other parameters that affect the purity of signal, which may be radiated in the various frequency bands of the radio spectrum. Page 7 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual To legally operate Inmarsat equipment, it is necessary to obtain permission from the local telecommunications regulatory authorities of the country you are operating from. Using your equipment in any country without permission causes you to run the risk of confiscation of the equipment by the local authorities. The normal procedure to bring such equipment into another country is to apply for a license before travel. If a license has not been obtained before travel, the equipment may be put in to storage by local authorities until such time license is obtained. SYSTEM CONFIGURATION FX 250 / FX500 ADU Above Deck Unit (To be installed in an exposed area) Below Deck Unit (To be installed in protected area) +12V / 24V DC FX 250 / FX 500 BDU Primary Handset AC/DC Power Supply Unit PoE (2x) LAN (2x) GPS O/P (NEMA 0183) Navigation Equipment External Devices (External alarm) I/O Interface Non-SOLAS (CS Safety) Voice Distress Console Router RJ11 (2x) BGAN Multi-Voice System Analog Telephone G3 Fax Machine Solid line refers to the basic configuration. Page 8 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual USER EQUIPMENT LISTS FX 250 Complete Standard Package Description FX 250 Terminal Order Code FX25-9TE00-01 FX 500 Complete Standard Package Description FX 500 Terminal Order Code FX50-9TE00-01 FX 250 / FX 500 Standard Accessories Description FX 500 FleetBroadband Primary Handset FX 250 FleetBroadband Primary Handset Ethernet Cable (1.5m) Telephone Cord (1.8m) Handset Wall Mount Cradle Power Cable (3m) GPIO Cable 8-pin (1m) Order Code FX50-0PH00-02 FX25-0PH00-01 FX50-0CE02-01 FX50-0CT02-01 SG5000/WMC FX50-0CP03-02 FX50-0CO01-01 FX 250 Optional Accessories Description Antenna Pole Mount with Mounting Kit Order Code FX25-0PM00-01 FX 250 / FX 500 Optional Accessories Description Handset Ext Cable Circular 10-pins (5m) Serial Port Cable for GPS O/P(1.8m) Order Code SC11-0CX05-01 FX50-0CG02-01 Page 9 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Copyright © Copyright 2016 Addvalue Innovation Pte Ltd. All rights reserved. This publication and its contents are proprietary to Addvalue Innovation Pte Ltd. No part of this publication may be reproduced in any form or by any means without the written permission of Addvalue Innovation Pte Ltd. Warranty Addvalue Innovation Pte Ltd has made every effort to ensure the correctness and completeness of the material in this document. Addvalue Innovation Pte Ltd shall not be liable for errors contained herein. The information in this document is subject to change without notice. Addvalue Innovation Pte Ltd makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Trademarks All trademarks, marks, names, or product names referenced in this publication are the property of their respective owners, and Addvalue Innovation Pte Ltd neither endorses nor otherwise sponsors any such products or services referred to herein. Microsoft, Windows, Windows NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation in the U.S.A. and/or other countries. INMARSAT is a trademark of the International Mobile Satellite Organization. The Inmarsat LOGO and the trademark BGAN are trademarks of Inmarsat (IP) Company Limited. All trademarks are licensed to Inmarsat Limited. All other company and product names may be the registered trademarks or trademarks of their respective owners. Page 10 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 1 FLEETBROADBAND USER EQUIPMENT 1.1 Introduction The FBB UE consists of three units; Below Deck Unit (BDU) which is a communication unit Above Deck Unit (ADU) which is an antenna unit Wired Primary handset with cradle 1.2 Above Deck Unit The ADU is a 3-axis controlled antenna unit which is self-tracking. The radome covers the antenna unit, which is comprised of Antenna Module RF and GPS Module Rotary Joint Antenna Pedestal The antenna module includes a low noise amplifier (LNA), high power amplifier (HPA), and tracking receiver circuitry. All the signals and DC power pass through a single coaxial antenna cable, which connects the ADU to the BDU. Page 11 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 1.3 Below Deck Unit The BDU is the heart unit of the FBB UE. It has several interface ports and handles all communication links between the ADU, primary handset and the local communication devices such as analog telephone, computer, network equipment, navigation equipment etc. ( FX 500 and FX 250 BDUs are similar). The BDU is supplied by +12V or +24V DC power supply and it supplies a step-up voltage of 40V ~ 43V DC to the ADU via a single RF / coaxial antenna cable. For 19”Rack Mounted BDU, it is supplied by 110V / 230V AC power. Depending the AC Input, the fuse must be used correctly. For 110V AC, use Fuse T6.3A and for 230V AC, use Fuse 3.15A. 1.4 Wired Primary Handset with Cradle The wired Primary Handset has a colour liquid crystal display (LCD) and keypad for making and receiving normal voice calls and sending SMS, which both are similar as any mobile phone. The handset is provided with a cradle. Additionally, it can serve as a remote access for an user to access various configuration supported by the BDU. Page 12 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual The Primary Handset’s connector is plugged into the BDU’s primary handset port. It is powered directly from the BDU. Page 13 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 2 INSTALLATION OF THE USER EQUIPMENT 2.1 2.1.1 Installation of ADU Overview In general, any obstructing objects like mast near the antenna unit can block reception or transmission from a satellite’s line of sight. In addition, RF radiation emitting from the antenna will affect human body. When selecting a mounting location, it is important to ensure that the antenna unit shall be free of severe vibration and shock and heat and smoke from funnel. More guidelines will be detailed in the next sections. 2.1.2 Radiation Hazard Radio wave can pose hazard to human body. Safe distances are changed, subjected to country and ship construction. There is no standard formula to calculate safe distance. The below guidelines are to be noted. FX 500 ADU MICROWAVE RADIATION ! NO ADMITTANCE WITHIN SAFETY DISTANCE Antenna Unit Safety distance 2m WARNING: Keep away from the antenna radome at the mentioned safe distance when it is transmitting. Microwave radiation can be harmful to human body, particularly the eyes. Page 14 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual FX 250 ADU MICROWAVE RADIATION ! NO ADMITTANCE WITHIN SAFETY DISTANCE Antenna Unit Safety distance 1m WARNING: Keep away from the antenna radome at the mentioned safe distance when it is transmitting. Microwave radiation can be harmful to human body, particularly the eyes. Page 15 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 2.1.3 Interference The antenna unit must be mounted as far as possible away from the ship’s radars, MF/HF antennas, communication/navigation antennas, VSAT system and any high power radio transmitter (including other Inmarsat-based system). As for a ship’s radar (see below), it is difficult to provide the exact minimum distance between a radar and the antenna unit due to different type of radars in terms of power, radiation pattern and operating frequency band. The antenna unit is recommended to be at least 5-meter away from the radar position and at least ±15 º from the radar’s vertical beam. Antenna Unit +15º -15º Minimum Radar Distance 5.0m Antenna Unit Page 16 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 2.1.4 Obstruction The mounting position of the antenna unit especially its line-of-sight are possibly obstructed by any large obstacle in a vessel or ship. This will result in the degradation of the satellite signal. It is very important to choose the ideal installation site on the upper deck to minimise the satellite blocking. Examples of the large obstacles are: Upper Deck and funnel of ship VSAT with its radome Large mechanical structure mounting of radars Page 17 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual With the understanding of the large obstacle, it helps in the decision of the installation site with the reduction of the physical obstruction. 2.1.5 Antenna Mast The antenna unit should be located at least 3-meter away from the ship’s mast having a diameter of less than 15cm. For FX 500 ADU, the antenna mast is recommended to be constructed at least 1-meter height and the mast material must be sufficiently strong to meet the demands of the maritime environment. The mast should be fitted with a guardrail and platform for the safety of a service personnel. In most installations, the service personnel stands on the platform when mounting and checking the antenna radome. Additionally, it must be designed to meet the following requirements: The antenna mast must be able to support the heavy weight of antenna unit (including its radome mass) and 2.5cm of ice and snow in icing conditions. The mast must be able to withstand onboard vibrations and the maximum pitching and rolling. The mast must be able to withstand wind forces on the radome. There must have four bolts to be fixed between the mast and the mounting base to prevent resonance at low frequencies. The antenna unit must be installed properly on the designed mast with flange. For detailed dimensions of the mounting flange, refer to Appendix A-3 FX 500 ADU Mast and Flange Outline Dimensions. For FX 250 ADU, if the antenna mast is available on the vessel and it is free of any shock or vibration, its physical size shall support the weight and size of that FX 250 ADU. An example of the antenna mast is illustrated as below. Page 18 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual The mast should provide the internal hole for the installation of the coaxial cable. The flange (known as the top plate) of the mast shall meet the dimensions of the ADU’s mounting base, where there are 6 holes. The rubber gasket is required to be inserted between the ADU mounting base and the flange. A : Use M6x35 Hex Head Screw bolts (6x) into the threaded holes of ADU Mounting Base for mounting the ADU. Page 19 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Clearance holes for M6 ( Recommended >φ6.5mm) Cut-hole Dimension for In case of the existing mast’s flange in a vessel or ship does not fit the ADU’s mounting base’s holes, a mechanical adaptation flange/plate is to be designed and custom-made, which acts as an interface between the existing mast and the ADU. Custom-made mechanical adaptation flange 2.1.6 Installing Antenna Unit The antenna unit is carefully unpacked and checked for any damage. For the FX 500 terminal, 35-meter antenna cable is to be checked. For the FX 250 terminal, 25-meter antenna cable is to be checked. For FX 500 Antenna Unit, The procedure of the installing the antenna unit is as follow: Attach the coaxial cable to the RF connector of the antenna unit’s bottom. Lift the antenna unit to the mounting location. Lay the rubber mat on the mast’s mounting base. Let the coaxial cable being laid through the mast internally. Page 20 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Put the antenna unit on the rubber mat and ensure that their four bolts are aligned with the mounting flange’s holes. FX 500 Antenna Unit Rubber Mat Mast Mounting Flange Tighten the spring washers and nuts to the antenna unit’s bolts with torque value of 30Nm in order to secure it to the mounting flange. Coat all the bolts and nuts with the silicon sealant to prevent electrolytic corrosion. Apply self amalgamating tap around the antenna cable connection to avoid the corrosion. For FX 250 Antenna Unit, The procedure of the installing the antenna unit is as follow: Attach the coaxial cable to the RF connector of the antenna unit’s bottom Position the antenna unit to the mounting location. Ensure the connection of the coaxial cable and wrap it with self-adhesive tape for waterproofing. Put the antenna unit on the mounting flange and use 6 sets of M6 x 20 Hex head screw bolts with flat washers into the threaded holes of ADU mounting base via the mounting flange’s holes. Tighten the flat washers and screw to the antenna unit in order to secure it to the mounting flange. Page 21 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Alternatively it can be mounted on the long pole. The physical dimension of a long pole shall be preferably at 2 meter height with its diameter ranges from Ø35 to Ø 50mm. In addition, the optional pole mount kit is available for the installation of the ADU onto the long post. 2.1.7 Antenna Cable Recommended Specifications The table below shows the recommended cable types and maximum cable lengths. Antenna Cable Type Maximum Cable length TM LMR 195 18m TM LMR 240 25m TM LMR-400 50m TM LMR-600 75m Refer to the table for cable termination type. FleetBroadband Model Cable Termination FX 150 N-Type (Male) to TNC (Male) FX 250 / FX 500 N-Type (Male) to N-Type (Male) Check the datasheet of the selected cable to ensure that cable meets the following specifications. • • • 2.2 Antenna cable loss between ADU and BDU must not exceed 10 dB at 1.6GHz including RF connectors. Antenna cable loop DC-resistance max: 1 Ω. Impedance of the cable is 50ohms. Installation of BDU The BDU’s pretty box is unpacked and the following items should be checked whether they are present: BDU 1 meter Wired Primary Handset with cradle 1.5 meters Ethernet Cable 1.8 meters Telephone Cord 3 meters DC Power Cable 1 meter GPIO (General Purpose Input / Output) cable Hardcopy Quick Start Guide CD format User manual Page 22 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual The following important notes are to be followed for the selection of a location before installing the BDU: The unit is not water proof and it has to be kept away from water splash. The ambient temperature and humidity in the selected location must meet the requirements given in the unit’s specification. Ambient Temperature Relative Humidity -25ºC to +55ºC Up to 95% at +40ºC. The unit shall be kept away from direct sunlight. The unit shall be placed away from any high-vibrated and shock areas (for example, motor engine and generator) as far as possible. The unit shall be kept away from any equipment The unit has to follow the recommended compass safe distance of 1m to prevent interference to a magnetic compass. For maintenance and checking, the unit’s location has sufficient space at its sides and rear. The BDU can be installed on a desktop, bulkhead, top ceiling or under captain’s console. The procedure of the installing the BDU is simple as follow: Place the BDU on the desired installation area. Look for the holes of the BDU’s mounting brackets. Page 23 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Fix the holes of mounting brackets with four M4x12mm self-tapping or machined screws so that the BDU is being secured. Page 24 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 2.3 Installation of Primary Handset The primary handset is provided with cradle. It can be mounted on a desktop, bulkhead, top ceiling or under captain’s console as similar as the BDU. The primary handset is to be separated from its cradle so that the cradle can be fixed with the M5 x 12mm self-tapping screws. The procedure of installing the cradle is simple as follow: 1. Separate the handset from the cradle and remove the plastic cover of the cradle. 2. Position the cradle on the mounting areas. 3. Fix the cradle with M5 x 12mm self-tapping screws, which are supplied. 4. Reattach the plastic cover onto the cradle. 5. Secure the handset onto the cradle. Plastic Cover M5 x 12mm Screw Handset Cradle Page 25 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 3 CONNECTIONS Below is the interconnection diagram of FB UE with the cables. FX 500 / FX 250 ADU BDU (FX500/250) Bolt to vessel’s hull 12V/24V DC Vessel’s power distributor Primary Handset 3m DC Power Cable 1m Handset Cable Computer 1.5m Ethernet LAN (Category 5) Cable 1.8m Telephone Cable Analog Phone G3 Fax Machine Page 26 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual FX 500 / FX 250 ADU AC INPUT Vessel’s power distributor Bolt to vessel’s hull G3 Fax Machine Primary Handset Analog Phone Computer Page 27 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 3.1 BDU’s Outputs Connection The additional information of the output ports of GPS and GPIO. 3.1.1 GPS Output RJ11 (Offset) Connector The BDU has a The Transceiver Unit has a GPS output RJ11 (Offset) connector for outputting the GPS data in NMEA0183 format. 23 5 Navigation Equipment GPS Output Pinout Pin No. Signal Pin 5 TX Pin 2 RX Pin 3 GND RS232 PINOUT Pin No. Signal Pin 2 RX Pin 3 TX Pin 5 GND Page 28 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 3.1.2 GPIO Output The BDU has a dedicated circular connector to provide GPIO (General Purpose Input/Output) interface to the external devices GPIO Port Pinout GPIO Port Pin GPIO-1 GPIO -2 GPIO -3 GPIO -4 GPIO -5 GPIO -6 GPIO -7 GPIO -8 Signal Name Description of Signal RES_1 GND LED_ENABLE REM_ON_OFF BUZZER GND TX_OFF +5V_DC Reserve line 1 Ground line To enable LED ON Remote ON / OFF Buzzer Ground line To turn off Transmitter off +5V DC Output with up to 100mA Color Code Black Brown Red Orange Yellow Green Blue Purple All wires for the GPIO connector shall use AWG 24 unscreened wire type. I/O Connector Pinout Page 29 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 3.1.3 Grounding Stud The BDU has a grounding stud with a locking screw for the earth cable ( with its colors of green and yellow) with its UE lug. It is recommended to include spring washers to secure the UE lug to the grounding stud. 4 GETTING STARTED ON THE SYSTEM 4.1 Installing the SIM card The terminal requires a SIM card to access the Inmarsat’s FBB network and it is provided by your Airtime Service Provider. Insert the SIM card to the BDU as follow: Tilt up the SIM card slot’s rubber cover SIM CARD SLOT’s RUBBER COVER Position the SIM card with its gold-contacts facing down. (There is a symbol of SIM Card with its arrow on the front panel. It will ensure the correct orientation of the SIM Card when it is being inserted. ) SIM CARD Push the SIM card gently until it is being clicked and locked in place. A screwdriver can help to push the SIM card if the SIM card cannot be inserted properly. Tilt down the SIM card cover to its original position. Page 30 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 4.2 Powering up the terminal 4.2.1 Switching on the BDU Use ON/OFF switch on the BDU’s front panel. It normally takes about 1.5 to 3 minutes for the whole UE to be powered up. Wait for all LED indicators to turn green. LED Name TERMINAL ANTENNA REGISTERED Status Steady Amber Steady Green Steady Red Blinking Amber Steady Amber Steady Red Blinking Amber Blinking Green Steady Green Steady Amber Steady Red Blinking Amber Blinking Green Steady Green Meaning BDU is powering up BDU has powered up successfully. BDU detects failure. Switching OFF BDU ADU is powering up. ADU is not OK/Error ADU is calibrating. System performs satellite search ADU has locked on to the satellite Attempting network registration Network failure/Error Ready for voice only Ready for packet data only Ready for all (Voice and Data) Page 31 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 4.3 Settings on Web Console 4.3.1 Activating on Web Console Open the web browser (for example: Internet Explorer, Google Chrome or Firefox.) and type http://192.168.1.35 in the Address field. Username and Password will be prompted. Default Username Password : admin : 1234 Click “Login” after entering the Username and Password. The Web Console will appear. The UE will proceed automatically to “Checking PIN status” followed by “Antenna pointing” and then registering to the network (upon power on). WARNING: If the signal strength is low (< 50dBHz), check any obstruction against the antenna unit or the condition of coaxial cable. Upon successful registration, with all three BDU’s LED indicators which are in green, the UE will be ready for normal operation. Page 32 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 4.3.2 Satellite Selection The latest generation of Inmarsat FBB satellites which are located directly over the equator at: I-4 Americas Satellite at 98° W Longitude I-4 Asia-Pacific Satellite at 143.5° E Longitude I-4 EMEA Satellite at 25° E Longitude The default Satellite Selection is in Auto mode. In Auto mode, the UE will scan all the visible satellites and track the satellite with the most optimum elevation angle or the last used satellite. Note: Changing the satellite selection will terminate any existing active voice/fax call or data connections. Follow these steps to change your satellite selection: Click Click “Satellite Selection” to view the visible satellites. The visible satellites will be displayed for your selection. It also displays the satellite information that your ADU antenna is locked on to. Click on your choice of visible satellites. Click “Select” to point the antenna to the selected satellite in exclusive mode. The satellite selection will be saved and each time you power up the UE, the satellite selection choice will remain until you make the next selection change. The UE will track the newly selected satellite even if the elevation angle is not optimum. Click “Refresh” to refresh the Satellite list. Page 33 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 4.3.3 Click Data Connection Settings on the web console. Click “Primary Profiles” and set the following: Enable checkbox of “Set as default” and ensure “Standard” in the Profile Name. Enable radio button of “SIM” of Access Point Name (APN). Enable radio button of “Dynamic IP address” and “User Header Compression” of IP configuration. Note:standard (this is charged by the volume [in kilobytes] of data used). Under IP Configuration, the Dynamic IP Address is selected by default and the Header Compression checkbox is enabled as default. Page 34 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual Click “Connection” To activate the PDP context, click “Activate Default Profile” After about 30 to 40 seconds, the data connection will be activated with a notification of the public IP address assigned to the active data connection. An user may now browse the internet, do file transfer (FTP) or run any IP-based application services. To disconnect the data connection, click “Disconnect”. The PDP context will be deactivated. 4.3.4 GPS Setting Click and then click “Admin”. Click GPS Output box and ensure radio button of “Output GPS Data (NMEA @ 9600bps)” is enabled. Page 35 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual By default, the UE BDU outputs the GPS data in NMEA format via the NMEA 0183 Connector for GPS output. 4.3.5 Save Setting It is recommended to save the recent setting changes. To save the recent changes, click "Save Now”. Page 36 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual 5 GLOSSARY AC ADU BDU DC FBB GPS GPIO UE Alternating Current Above Deck Unit Below Deck Unit Direct Current FleetBroadband Global Position System General Purpose Input/Output User Equipment Page 37 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual APPENDIX A OUTLINE DRAWINGS A-1 FX 500 ADU’s Outline Dimensions Drawings are not to scale. Weight : 19.2 kg. Dimensions are expressed in terms of mm. Page 38 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual A-2 FX 250 ADU’s Outline Dimensions Weight : 3 kg. Dimensions are expressed in terms of mm. Page 39 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual A-3 FX 500 ADU Mast and Flange Outline Dimensions Drawings are not to scale. φ12mm hole (4x) 240mm 130mm 130mm 240mm Note: [1] The design of mast on the installation site depends on the the load specifications ( the mass of the ADU and maximum wind pressure. [2] The structure on the installation site should have sufficient stiffness to withstand the mass of the ADU and its designed mast. φ80mm φ100mm [3] Material of the mast is steel. [4] Thickness of Flange is 10mm. Mounting Page 40 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual A-4 FX 250 ADU’s Hole Pattern (Cut-out Holes) Dimensions are expressed in terms of mm. Page 41 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual A-5 FX 250 / 500 BDU’s Outline Dimensions Weight : 3.9kg Dimensions are expressed in terms of mm. Page 42 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved FX500R / FX 500 / FX250 Installation cum Operation Manual A-6 Primary Handset’s Outline Dimensions Weight : 390g Dimensions are expressed in terms of mm. Page 43 of 43 Proprietary Information Not To Be Disclosed Without Written Authorisation From Addvalue Innovation Pte Ltd, All Rights Reserved
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