User Manual
7085-UE5
UHF
DATA TRANSCEIVERS
PLL SYNTHESIZED (EEPROM)
Service Manual
HERMES ELECTRONICS CO., LTD.
HEC
TABLE OF CONTENS
1. SPECIFICATION …… … … … … … … … … … … … … … … … … … … … … … … … ..
2
2. CONNECTIONS AND OPERATION …… … … … … … … … … … … … … … … 3
3. CIRCUIT DESCRIPTION … … … … … … … … … … … … … … … … … … … … ..4-12
4. PERFORMANCE TEST AND ALIGNMENT … … … … … … … … … … … 12
5. TEST EQUIPMENT CONFIGURATION … … … … … … … … … … … … … 13
6. TRANSMITTER PERFORMANCE TEST … … … … … . … … … … … … … … … .14-16
7. TROUBLESHOOTING … … … … … … … … … … … … … … … … … … … … … … ..17-19
9. PARTS LIST … … … … … … … … … … … … … … … … … … … … … … … … … … ..20-28
8. PROGRAMMER INSTRUCTION … … .. …… … … … … … … … … … … … … … .29-34
10. PRINT CIRCUIT BOARD LAYOUT … … … … … … … … … … … … … … … … … 35
11. PARTS ASSEMBLY … … … . … … … … … … … … … … … … … … … … … … … … .36-37
12. BLOCK DIAGRAM … … . … … … … … … … … … … … … … … … … … … … … … 38
13. SCHEMATICS DIAGRAM … … … … … … … … … … … … … … … … … … … … … 39
PAGE1
1. SPECIFICATION
GENERAL SPECIFICATIONS
POWER SOURCE ………………………………………+13.8VD.C. nominal(+10.8 to +15.6V )
TEMPERATURE RANGE
STORAGE ……………………………………….80℃ maximum -40℃ min.
25℃ nominal
OPERATING … … … … … … … … … … … … … … .70℃ maximum -20℃ min.
ANTENNA IMPEDANCE … … … … … … … … … … … … ...50Ω
FREQUENCY CONTROL … … … … … … … … … … … … … ...PLL SYNTHESISER
FREQUENCIES OF OPERATION … … … … … … … … … ..450
-
470MHZ
FREQUENCY TOLERANCE AND STABILITY … … … … ±1.5PPM
HIGH HUMIDITY …… … … … … … … … … … … … … … … .90﹪
CHANNEL CAPABILITY … … … … … … … … … … … … … .1 (16CH OPTION)
NOMINAL DIMENSIONS … … … … … … … … … … … … … .134 ㎜(L)X60 ㎜(W)X20 ㎜(H)
WEIGHT … … … … … … … … … … … … … … … … … … … … … .136g
RADIO DATA TRANSCEIVER NOMINAL PERFORMANCE
PERFORMANCE SPECIFICATIONS … … … … … … … … … ...ECC
RF OUTPUT POWER … … … … … … … … … … … … … … ..5W
MODULATION TYPE … … … … … … … … … … … … … … … .FM
INTERMEDIATE FREQUENICES … … … … … … … … … … .21.4 MHZ
455 KHZ
CHANNEL SPACING ……………………………………….12.5KHZ
TRANSMIT ATTACK TIME … … … … … … … … … … <25 mS
CURRENT CONSUMPTION
TRANSMIT … … … … … … … … … … … … .700mA@3W
RECEIVE ………………………………..85mA
PAGE2
EXTERNAL CONNECTIONS
1-
50Ω BNC SOCKET
2-
9 WAY 〝 D 〞TYPE PLUG(J501)
2. CONNECTIONS AND OPERATION
D-TYPE INTERCONNECTIONS
PIN
FUNCTION
TYPE
RANGE
DESCRIPTION
J501-1 DATA_IN ANALOGUE 106mV EXTERNAL MODULATION INPUT
J501-2 DATA_OUT ANALOGUE 250~350mV RECEIVER AF OUTPUT
J501-3 PTT INPUT 0V/+5V TRANSMIT ENABLE
J501-4 GND GND 0V GND
J501-5 B+ V+ +13.8V POWER SUPPLY
J501-6 CDS OUTPUT OPEN/SHORT RF CARRIER DETECT
J501-7 NC
J501-8
PGM_DATA
INPUT 0V/NC PROGRAMMER DATA INPUT
J501-9 PGM_ENB INPUT 0V/5V PROGRAMMING ENABLE
PAGE3
3. CIRCUIT DESCRIPTION
TRANSMITTER
The transmitter is comprised of:
• Audio amplifier connections from J1 pin 1
• Frequency Synthesizer
• Transmitter
• Automatic Power Control
Audio frequency connections
Processed data from the IC201 is applied to the VCO via R316
Frequency synthesizer circuit
With data received from the EEPROM (IC5) the frequency synthesizer circuit controls and
Produces the RF carrier frequency for the transmitter during transmit and the local oscillator
frequency for the receiver. The frequency synthesizer circuit is comprised of:
• 12.8 MHZ Tcxo
• Voltage Controlled Oscillator (VCO) module
• Charge Pump and Loop Filter
• PLL Frequency Synthesizer
• Dual Modulus Prescaler
PAGE4
PLL Synthesizer
The PLL synthesizer circuit is common to both the transmitter and receiver,
The synthesizer comprises:
Data
RF Out
12.8 MHZ TCXO
X1 is VCTCXO, which provide stable oscillator of 12.8 MHZ to PLL IC.
Frequency adjustment is provided by VR1.
.Voltage controlled oscillator module(VCO)
The module produces carrier frequencies during transmit and local oscillator frequencies
During receive.
The module contains one VCO and three outputs. One for producing carrier frequencies during
Transmit and one for producing the local oscillator frequency during receive and the other
Output is for PLL IC(IC1) Fin.
PAGE5
TCXO
DC
Regulator
Charge Pump
Loop Filter
IC1
PLL
TX OR RX
VCO
The module also has Rx and TX powerline filters.
RX and TX power line filters
Transistor Q301 is configured as a 5v power supply ripple filter. The filter reduces the
noise on the carrier and local oscillator signals.
VCO
The VCO comprises Q302, Coil L304, and varactor D301 D304 and is configured
as a Colpits oscillator. D301 D304 produces a change in frequency with a change in DC voltage
and is controlled by the tuning voltage signal present at the cathode. The local oscillator
programmable dividers. DATA is received by IC1 at pin 10 from pin 11of IC3.
The RF signal at the collector of Q302 is applied to an amplifier/buffer Q305.The amplified
Signal from Q305 passes to the prescaler ,IC1 pin8 .The RF signal at the collector of Q302 also
Drives the cascode amplifier/buffer formed by Q304 .
When D201 is forward biased (TX ON) , carrier frequencies at the collector of Q304 pass to the
Power amplifier and harmonic filter. When D303 is forward biased (RX) , local oscillator
Frequencies at the collector of Q304 pass to the first mixer . VC1 adjusts the tuning
Voltage of the VCO to the correct operating point.
PLL IC
The reference frequency from the TCXO, at 12.8 MHZ , is connected to pin 1 of IC1(MB1504)
REFDIV divides the 12.8 MHz to produce a reference frequency (Fr) of 5 or 6. 25 kHz
dependent upon channel spacing selected. VARDIV divides the prescaled VCO frequency
to produce a variable frequency (Fv). Fv and Fr are fed to the phase detector.
Phase detector
When Fv=Fr, the phase detector output (pins 15 and 16,IC1) produces narrow negative pulses
And Fv and Fr pulse widths are identical. When Fv〉Fr pin 15 (V) pulses negative with pin 16
(R) remaining high. When Fv〈Fr pin 16 (R) pulses negative with pin 15(V) remaining high.
The signal at pin 15 and 16 is smoothed the loop filter and applied to the VCO.
Out-of-lock detector
The out-of-lock detector produces a series of logic level pulses when the loop is out of lock at
pin 7 of IC1.The pulses at pin 7 of IC1 are buffered by Q6 and then integrated by R17 and
C19. The product of the integrating circuit is fed to Base of Q201.
PAGE6
Charge Pump and Loop Filter
Transistors Q2,Q4,Q10 , and associated resistors and capacitors form the charge pump and loop
Filter . The phase detector output from IC1 pins 15 and 16 are combined by the charge pump to
Produce a 0 to 8V tuning voltage signal.
The signal is filtered by the loop filter (R13,C15 and C20) to remove any residual reference
Frequency harmonics from the signal.. After filtering the signal is applied to the voltage controlled
Oscillator module.
DC REGULATOR
The DC Regulator IC2, converts the +13.6 V to a 8V supply . This is used to provide the
Tuning voltage for the VCO . A wide voltage range is required to allow for the wideband operation
Of the radio .
Dual modulus prescaler
The prescaler divides the VCO frequency by 64 or 65.
Transmitter
The transmitter comprises:
VCO Buffer PA Module
Amp
PAGE7
RF LPF
ANTENNA
SWITCH
Automatic
Power Control
Buffer
When the radio is in transmit mode the diode D201 is forward biases enabling the
modulated RF signal from the VCO to pass to the buffer/pre-amplifier Q204 and
associated components.
The output signal is passed from Q204 to Q205 via a matching network consisting of
Inductor L201 and C208.
PA module
The signal is then amplified for transmission by Q207, which is a power amplifier module.
Low pass filter
The amplified RF signal is passed through the stripline coupler and is fed to the
harmonic low pass filter, comprising L213 to L214 and C232-C234 and then to the antenna
connector (ANT).
Antenna Switch
When transmitting, the diodes D205 are forward biased, the RF pass to the antenna.
D205 is shorted to ground which makes L212 look open circuit (1/4 wave
tuned stub). This prevents the TX signal from passing to the receiver stage.
PAGE8
Receiver
The receiver comprises:
SAW FILTER&
Amp
IF Amp
Data Out
PAGE9
Rx
VCO
ANTENNA
SWITCH
First Mixer
IF Filter
Second
Mixer
Local
Oscillator
FM
Limiter-
Discnminator
Squelch
Circuit
IF
Filter
Audio Filter
Antenna Switch
In receive, the diode D205 are reverse biased. L212 is now in circuit, passing
the signal from the antenna to the SAW filter of F101.
SAW FILTER
The receiver signal is routed to pin 4 of the F101. It passes through the
band pass filter .
The input signal is coupled to the base of Q101 which serves as an RF amplifier.
The output of Q101 is then coupled to the first mixer.
First Mixer
Q102, 2-pole crystal filters XF1 and coils L103 and C120 form the First Mixer
and First IF Filter.
The RF signal, from the SAW filter and amplifier Q101 is
applied to the VCO local oscillator signal to make mixer.
The difference frequency of 21.4 MHz is taken from Q102 and is filtered by the crystal
filters XF1. The tuned circuits L103 and C120 and associated components provide
matching of the crystal filters to ensure a good pass-band response and selectivity.
The IF signal is amplified by Q104 and passed to the FM Detector IC.
Second mixer, Second IF, FM detector
The output of the IF amplifier is fed into the narrowband FM IF Integrated Circuit,
IC101 (MC3361). This is a single conversion FM receiver which contains the second
mixer, second IF amplifier, and FM detector.
PAGE10
Crystal X101,connected to pin 1 of IC101, determines the second local oscillator frequency.
In this case the crystal has a frequency of 20.945MHz. The first IF signal is applied to
the mixer and resultant frequency of 455KHz, is the difference between the IF signal
and second local oscillator.
The 455KHz IF signal is output from pin 3 and is applied to a 455KHz band-pass filter CF1.
The output of CF1is passed via pin 5 to a high gain IF amplifier coupled to the
adjustable quadrature detector T2.Any detected signal is produced at pin 9 of
IC101 and applied to the Receiver Audio Circuit and the Mute (Squelch) Circuit.
Squelch ( MUTE ) Circuit
Any noise signal is amplified by IC101 internal noise
amplifier .
Signal is applied to pin10 of IC101. The squelch trigger output (pin 12,IC101) is applied to the
pin 6 of J1.
When noise is present, the voltage at pin 12 of IC101 is exceeds than 0.7V. The squelch trigger
output is open, It’s make pin 6 of J1 open state.
When no noise is
present, the
voltage at pin 12 of IC101 less 0.7v and pin 13 of IC101
Is HI voltage. This make pin 6 of J1 short state.
VR101 is set to tuning squelch when 25khz channel space is present.
Carrier Detect
A Carrier Detect ( MUTE DETECT ) output is available on pin 6 of J1 .
AF Output Low Pass Filter
A low pass filter formed by R108 and C110 removes any extraneous 455kHz energy
from the AF output of the FM receiver chip (pin 9 of IC101).
The filtered signal is passed to pin 2 of J1.
Microcontroller
The PIC16C57C04 microcontroller IC controls the programmable features and frequency synthesizer
Data.
PAGE11
Programming Mode
The programming mode allows the user to retrieve or program TX/RX frequencies,
when pin 9 of J1 is set to ground. Programming mode will Inhibit ,
Serial communications can then be made in order to read/program the on- board
EEPROM ( IC5 )which contains radio- specific data.
EEPROM
Relevant channel information, such as Rx/ Tx frequencies, is stored in the EEPROM( IC5)
which is a 93C46. This information may be programmed and erased via the D- type socket.
The EEPROM has 1024 (8x128) capacity and is written serially.
Power supply circuit
The data radio is supplied with a nominal + 13.8V dc power supply input from external
equipment which is filtered using C33. This supply is converted into 8V
voltage levels on the board using the regulator IC2 and associated components .
The +5V VCC is regulated by Zener diode D1 and filtered using C9 and Q9. This +5V
line is fed to the CPU circuit .
4. PERFORMANCE TEST AND ALIGNMENT
The alignment and performance test procedures assume the use of the following equipment.
Discrete test equipment
Volt Meter Spectrum Analyser and notch filter(option)
RF Power Meter. Coupler (20dB isolation)
DC Power Supply, 0-15V 2A min Distortion Meter
Oscilloscope, 20 MHz dual beam
RF Frequency Counter,
100 kHz - 600 MHz
AF Signal Generator 0 – 20 kHz
RF Signal Generator
SINAD Meter
Modulation Meter
Audio Power Meter
PAGE12
5
. TEST EQUIPMENT CONFIGURATION.
RF Signal Generator
Watt Meter with
20dB Attenuator
Audio Generator
Modulation Meter
SINAD Meter OSCILLOSCOPE
RADIO
VOLT Meter
Spectrum Analyzer
DC Power Supply
Frequency Counter
Test Box
Test Equipment Configuration
PAGE13
123.45678
6. TRANSMITTER PERFORMANCE TESTS
Power Output
1. Set the power supply voltage to 13.8V dc. and monitor the voltage during transmit.
2. Switch data radio TX and check and record the output power. The nominal output
power is adjustable between 2 to 3W .
3. Set the PTT switch to OFF .
Peak Deviation
1. Connect the oscilloscope to the output of the modulation meter.
2. Set the AF signal generator to 1000 Hz at 106mV and connect to DATA _IN
Line ( pin 1 of J1 )
3. Switch data radio to TX and observe the oscilloscope display to check that the 1000Hz
tone is a sine wave and adjust VR201 to make deviation is about 3.5KHZ.
4. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak
deviation.
5. Check the peak deviation for appropriate channel spacing as follows:
For 12.5 kHz channel spacing, Peak deviation is not greater than 2.5 kHz.
For 20 kHz channel spacing, Peak deviation is not greater than 4 kHz.
For 25 kHz channel spacing, Peak deviation is not greater than 5 kHz.
Spectrum Test
It may be necessary to notch the fundamental signal during this test.
1. Connect a spectrum analyser and RF power meter to the antenna socket.
2. Switch data radio to TX. Observe the output spectrum on the spectrum analyser.
3. Adjust notch filter to minimise the carrier. All spurious and harmonics signals
should be below- 36 dBm up to 1 GHz and below –30 dBm between 1 and 4 GHz.
4. Switch off the data radio transmit control.
Receiver Performance Tests
Sensitivity
The SINAD performance test may be used to test the sensitivity of the receiver.
1. Connect the RF signal generator to the data radio BNC antenna connector.
2. Set the RF signal generator to the receive frequency .
3. Connect the leads of the SINAD meter between 0 V and pin 2 on J1.
4. Set the deviation to 60﹪of the peak system deviation.
5. Set the AF generator to 1 kHz.
6. Adjust the RF signal generator level until the SINAD Meter reads 12 dB.
7. Check that the signal generator RF level is less than 0.35uV pd (-116dBm ).
PAGE14
Transmitter Alignment
Automatic Power Adjustment
Transmit periods longer than 3 minutes are to be avoided.
1. Switch to data radio to TX.
2. make the transmit power between 2 to 3W.
3. Switch the data radio to transmitter OFF.
Frequency accuracy
1. Whilst transmitting, measure the transmit frequency using the RF frequency counter.
2. Adjust VR1 so that frequency is as close as possible to the exact required transmit
frequency. Ideally it should be within 100 Hz at room temperature.
Receiver Alignment
Important note
:
Before setting up the receiver it is important to check the frequency
accuracy alignment is correct as described in the transmitter alignment section.
RF tuning
1. Connect an RF signal generator and SINAD voltmeter.
2. Set the RF signal generator to the receive channel frequency and set to 60﹪deviation.
3. Set the AF signal to 1 kHz.
4. Set the RF level to 1 mV pd (- 47.0 dBm )
5. Adjust T2 for maximum AF output about 250mVto 350mV and lowest distortion,
the distortion normally less than 5﹪.
6. Check for an RF voltage signal level of 0.35uV pd (- 116dBm)and a SINAD meter
Reading greater than 12 dB.
Squelch
Carrier Detect Adjustment
1. Set the RF signal generator to the receiver frequency with 60﹪deviation. Set the AF
Signal to 1 kHz
2. Set RF input level to give -112 dBm.
3. Adjust VR101 until CDS J1 pin 6 changes state from “HIGH” to “LOW”.
4. Reduce RF input level to –120dBm and check that CDS line goes HIGH . Switch
off the RF generator and disconnect the test equipment.
PAGE15
Modulation Deviation Adjustment
1. Connect a power meter, modulation meter and oscilloscope to radio.
2. The radio should be programmed to contain a channel with a frequency in the middle
the band of interest with an RF power setting of 2 W.
3. Switch the data radio ON.
4. Inject a 106mVrms SINE wave signal at a frequency of 1000Hz into pin 1 of J1,
Set the data radio to TX Observe the oscilloscope display to check that the 1000Hz tone
is a sine wave by tuning VR201and set deviation is 3.5KHZ.
5. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak
deviation.
Check the peak deviation for appropriate channel spacing as follows:
12.5 kHz channel spacing<= 2.5 kHz dev
20 kHz channel spacing<= 4 kHz dev
25 kHz channel spacing<= 5 kHz dev
6. Switch to RX.
PAGE16
7. TROUBLESHOOTING
The section includes voltage which should assist the engineer to isolate and repair the fault.
Voltage measurements should be made using a high-impedance voltmeter and the values given
are with respect to ground.
Careful alignment, using suitable test equipment, and quality interface cables should
ensure that the radio meet their specified performance.
Voltage Charts
Measurement Condition: 465MHZ,13.8V supply, RX Carrier Present.
Transistors .
RX TX
Ref. No. B C E B C E
Q1 4.31 4.98 4.99 4.31 4.98 4.99
Q2 8.1 2.33 8.1 7.8 5.5 7.8
Q4 0 2.33 0 0 5.5 0
Q6 4.91 0 4.93 4.9 0 4.92
Q7 0 8.1 0 4.93 0.02 0
Q9 5.64 8.1 4.99 5.63 7.8 4.96
Q10 4.16 8.1 3.76 4.15 7.8 3.75
Q11 5.62 8.1 4.92 5.62 7.8 4.92
Q14 8.1 0.2 8.1 7.08 7.63 7.8
Q15 7.56 8.1 6.84 0.62 7.8 0
Q101 0.74 3.93 0 0 0 0
Q102 0.57 6.67 0 0 0 0
Q103 5.21 0 0 0 11.9 0
Q104 0.68 5.13 0 0 0 0
Q201 0 0.34 0 0 0.72 0
Q202 0.34 0.31 0 0.73 0 0
Q203 0.31 0 0.3 0 7.36 7.62
Q204 0 0 0 0.75 7.35 0
Q205 0 0 0 0.7 7.36 0.25
Q206 0 12.36 0 0.56 6.28 0
Q207 0 13.6 0 0 13.6 0
Q301 4.87 4.92 4.2 4.87 4.92 4.2
Q302 1.63 3.99 0.92 1.63 3.99 0.92
Q304 0.74 2.77 0 0.74 2.77 0
Q305 2.32 4.93 1.69 2.32 4.93 1.69
PAGE17
Integrated Circuits
RECEIVER
Pin IC1 IC2 IC3 IC4 IC5 IC101 IC201
1 2.35 13.6 0 5 0 5.59 0
2 2.39 8.1 5 5
0 5.05 0
3 1.63 8.1 0 0 5 5.28 0
4 4.93 6.86 0 5 0 5.63 0
5 0 0 0 5 0 4.43 0
6 0 8.1 5 4.08 4.43 0
7 4.92 8.1 4.96 0 4.43 0
8 3.52 0 0 5 5.63 0
9 0 0 2.15
10 0 0 0.78
11 0 0 1.59
12 4.9 0 0.58
13 0 0 5.21
14 0 0 0
15 3.76 0 0
16 0 0 1.71
17 5
18 0
19 5
20 5
21 0
22 0
23 5
24 5
25 5
26 2.07
27 2.59
28 5
Integrated Circuit Voltages (Receive)
PAGE18
Integrated Circuits
TRANSMIT
PIN IC1 IC2 IC3 IC4 IC5 IC101 IC201
1 2.35 13.6 0 0.58 0 0 1.16
2 2.39 8.1 5 0.58 0 0 0
3 1.65 8.1 0 0 5 0 0
4 4.93 6.86 0 0.34 0 0 0
5 0 0 0 5 0 0 2.43
6 0 8.1 0.34 4.08 0 5.03
7 4.92 8.1 4.92 0 0 2.48
8 3.52 0 0 5 0 1.17
9 0 0 0
10 0 0 0
11 0 0 0
12 4.91 0 0
13 0 0 0
14 0 0 0
15 3.76 0 0
16 0 0 0
17 4.98
18 4.95
19 4.98
20 0
21 0
22 0
23 4.98
24 4.98
25 4.98
26 2.07
27 2.59
28 5
Integrated Circuit Voltages (Transmit)
PAGE19
9.PARTS LIST
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
1 22 C1,C3,C40,C47,C48,C49, 470P
C51,C52,C106,C201,C216,
C217,C218,C221,C225,C227,
C235,C237,C238,C239,C244,
C250
2 11 C2,C108,C249,C317,C550, 1U/Y5V 0805
C552,C553,C554,C555,C556,
C558
3 5 C4,C127,C224,C232,C234 5P
4 16 C5,C7,C8,C12,C44,C103, 102P
C107,C121,C126,C203,C207,
C236,C245,C307,C312,C322
5 1 C9 475P/0805
6 1 C11 105P 25V/1206
7 16 C13,C19,C29,C36,C37,C41, 104P
C42,C46,C53,C67,C102,
C111,C112,C117,C251,C546
8 1 C15 0.33U/T
9 2 C16,C17 103P/X7R
10 1 C18 106P/1206
11 1 C20 473P/X7R 0805
PAGE 20
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
12 1 C21 103P
13 7 C30,C31,C32,C115,C122, 100P
C308,C524
14 1 C33 47U/16V/EC/SMT
15 1 C34 100U/16V/EC/SMT
16 1 C35 4.7U/1206
17 4 C43,C50,C120,C223 22P
18 3 C45,C116,C523 47P
19 1 C101 1P
20 2 C104,C252 1U/1206
21 1 C105 104P/X7R
22 2 C110,C247 223P/X7R 0603
23 2 C118,C241 10U/1206
24 3 C123,C214,C323 15P
25 5 C124,C125,C212,C220,C311 2P
26 2 C202,C242 10U/T
27 1 C204 18P
28 1 C205 335P/1206
PAGE 21
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
29 1 C206 6P
30 4 C208,C213,C230,C314 3P
31 2 C210,C233 10P
32 3 C211,C305,C306 7P
33 1 C222 27P
34 3 L207,R215,C240 NU
35 1 C243 104P/0805
36 9 R60,R61,C248,R526,R527, 47K
R532,R533,R534,R546
37 5 C300,C301,C309,C324,C325 220P
38 1 C302 12P
39 1 C303 9P
40 2 C304,C321 8P
41 1 CF1 CFU455E
42 3 D1,D5,D103 RLZ5.6B
43 4 D2,D3,D101,D202 RLS4148
44 1 D4 RLZ4.3B
45 2 D6,D507 RLZ3.0B
PAGE 22
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
46 1 D102 1SS226
47 1 D201 1SS314
48 1 D203 PTZ5.6B
49 3 D205,D206,D303 HVU131
50 1 D209 FM4004
51 2 D301,D304 1SV229
52 1 F101 SAW FILTER
53 1 IC1 MB1504 SMT
54 1 IC2 UTC7808
55 1 IC3 PIC16C57C04 SMT
56 1 IC4 ELM7S32
57 1 IC5 93C46 SMT
58 1 IC6 RT9161-50PV
59 1 IC101 MC3361 SMT
60 1 IC201 LM386D
61 1 IC504 TL064CD SMT
62 1 J1 CONNECTOR DB9 HM
PAGE 23
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
63 1 J101 BNC
64 1 L101 12NH
65 1 L102 56NH
66 1 L103 2.2UH/BEAD
67 3 L201,L203,L303 27NH
68 1 L202 15NH
69 1 L204 0.45*1.5*6T
70 2 L205,L206 5.6NH/0603
71 1 L208 0.4*3*9T
72 1 L210 0.65*1.1*4T
73 1 L212 0.45*1.5*5T
74 2 L213,L214 0.65*1.45*4T
75 1 L215 2.2UH
76 1 L216 125MH
77 2 L300,L301 1UH/BEAD
78 1 L304 15NH/SPRING COIL
79 2 Q1,Q6 A1037K
PAGE 24
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
80 2 Q2,Q14 BCW68G
81 8 Q4,Q9,Q10,Q11,Q15,Q201, BC847B
Q202,Q301
82 2 Q7,Q103 DTC114EK
83 1 Q101 2SC4226
84 6 Q102,Q204,Q205,Q302,Q304, 2SC5226
Q305
85 1 Q104 MMBTH10
86 1 Q203 DTA123JK
87 1 Q206 BFG35
88 1 Q207 2SK2595
89 10 R1,R17,R50,R201,R205, 10K
R219,R308,R518,R521,R524
90 8 R3,R47,R118,R516,R523, 100K
R525,R528,R531
91 2 R4,R517 0R
92 2 R5,R11 910R
93 6 R8,R20,R30,R103,R221, 2K2
R318
94 3 R9,R22,R224 820R
PAGE 25
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
95 6 R10,R19,R101,R222,R315, 100R
R316
96 1 R13 3K
97 2 R14,R15 6K8
98 2 R16,R111 33K
99 2 R23,R304 150R
100 5 R24,R41,R45,R107,R307 4K7
101 1 R29 12K
102 7 R40,R46,R51,R52,R202, 1K
R223,R317
103 5 R48,R49,R117,R204,R216 470R
104 2 R53,R102 1M
105 1 R104 220K
106 3 R105,R208,R220 22K
107 1 R106 1.5M
108 3 R108,R212,R311 2K7
109 3 R110,R112,R113 560R
110 2 R114,R314 1K2
PAGE 26
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
111 2 R115,R217 470K
112 3 R116,R211,R213 22R
113 1 R203 27K
114 1 R206 1.5K
115 1 R207 220R
116 1 R210 3K3
117 1 R214 22R/0805
118 1 R218 62K
119 2 R226,R313 56R
120 1 R230 0.1R/0.5W/SMT
121 1 R301 10R
122 1 R302 5K6
123 1 R303 3K9
124 1 R306 33R
125 1 R309 330R
126 1 R312 270K
127 1 R545 680R
PAGE 27
52-7085UE4 Revised: November 28, 2008
Revision:
Bill Of Materials November 28, 2008 17:09:53
Item Quantity Reference Part
_____________________________________________________________
128 1 RP1 10K*4
129 2 RV501,RV502 10KB SMT
130 1 SW1 CH SW
131 1 T2 0766
132 1 VC1 20PVC
133 1 VC2 10PVC
134 1 VR1 100KB SMT
135 1 VR101 47KB/SMT
136 1 X1 12.8MHZ TCXO/SMT
137 1 X2 3.58MHZ 3X9
138 1 X101 20.945MHZ UM1
139 1 XF1 21M08B
139 2 SCREW M2X4 F.E.G NI
140 4 SCREW M2X3 BH NI
141 4 SCREW M3X3 BH NI
142 1 CABLE RG178-50
143 1 SHIELD VCO
PAGE28
Welcome to PC Programmer.
Please Read this file, before you first use the software.
TABLE OF CONTENTS
1. Brief introduction
2. Before Installing
3. Install PC Programmer
4. INSTRUCTIONS
5. UnInstall PC Programmer
1. Brief introduction
Welcome to PC Programmer. This program is designed to be used with the
Interface Adapter.
The following equipment will be needed to program the Device:
A. A computer to install this program with at least 2 MB available space
in hard disk and a 9-pin male RS-232 serial port.
B. Win 95,Win 98,Win ME or Win 2000 Operation System.
C. Part of the Programming Kit
1) An interface Adapter.
2) A CD disk with the program, PC Programmer files
2. Before Installing
Before You Run Setup, make sure that your computer meets the minimum
requirements mentioned above, and read the Readme file(this file).
NOTE: If you firstly install PC Programmer in you system, the setup may
update some system files on your computer , so you may run the
setup again after your system be updated. Please follow the
installation instruction on the screen.
3. Install
TO install PC Programmer on your computer
1)Insert the CD.
2)Run Setup.exe
3)Follow the installation instruction on the screen.
Important: You cannot simply copy files from the CD to your hard disk
and run PC Programmer . You must use the Setup program,
which decompresses and installs the files in the appropriate
directories.
PAGE 29
4. INSTRUCTIONS
4.1 Connection
4.2 Start up PC Programmer
4.3 Edit Configuration
4.3.1 Open/Recall/Upload Configuration file
4.3.2 Edit Channel data
4.3.3 Set Option item
4.3.4 (Block)Cut/Copy/Delete/Paste
4.3.5 Auto-Frequency edit
4.3.6 Save a Configuration to disk
4.3.7 Download Configuration to device
4.3.8 Print a Configuration
4.4 Exit PC Programmer
4.1 Connection
1.Connect one side of Interface Adapter to the computer's serial port.
Never care the port number, the PC Programmer will locate it
automatically.
2.Connect the other side of Interface Adapter to the Device's 9-pin
male RS-232 port.
3.Connect power supply to device and LED will be light. The device will into
PC_programming mode automatically, please see the picture of below.
PAGE30
4.2 Start up PC Programmer
1.Select 'Start', choose 'Programs', click on the '*** Serial PC
Programmer' program.
2.When HD Serial PC Programmer is started, a main form will be shown
after a greeting form.
3.There has a menu bar at the top of the main form, and a message box
at the bottom.
PAGE31
NOTE:The program is menu driven for all pertinent commands. All the
commands can be accessed by either key board or the left mouse
button.
Access keys mainly used are:
'Tab' or 'Arrow' to move focus(or cursor)
'Enter' to active a focused command
4.3 Edit Configuration
4.3.1 Open/Upload Configuration file
To edit the configuration, please either
1)Recall an Existing Configuration by click on the 'Open' item in
the File Menu, select the configuration file by click on or input
its name then press 'Enter' key.
OR 2)Upload configuration data from a device by click on 'Upload' item
in the Device menu. to a Configuration window .
Different Model's device Configuration can be opened and edited.
There are two fields in each Configuration window: system data
and Channel data.
OR 3)Open an existing Configuration by click on the 'OPEN' item in the
File Menu. A pop up window will be shown, select a file by arrow
key or mouse then click 'OK'.
4.3.2 Edit Channel data
1)Set focus to the Channel data field by move the mouse pointer.
2)Select a particular channel number to be edited by either the
arrow key or click on it.
3)Pop up input window by either press 'Enter' key or double click
on the selected channel number.
4)Use computer's cursor keys, Tab key, Enter key, arrow key or
mouse to renew the channel data.
5)Click 'OK' button on the input window to accept the change or
'Cancel' to not change, and return back to Configuration Window.
4.3.3 Edit Option item
1)To Edit Channel Option, Select a particular channel number in
the Option View Window by either the arrow key or click on it,
then Pop up the input window for Channel Option, 'Enter' key or
double click on the selected channel number.
PAGE32
2)To Edit System Option, Pop up input window for System Option,
click "SYSTEM" in the 'OPTION' menu.
3)To Edit Advanced Option, Pop up input window for Advanced Option,
click "ADVANCED OPTION" in the 'OPTION' menu.
4Use computer's cursor keys, Tab key, Enter key, arrow key or
mouse to renew the Option Item.
5)Click 'OK' button on the input window to accept the change or
'CANCEL' to not change, and return back to Configuration Window.
4.3.4 (Block)Cut/Copy/Delete/Paste
To select a block of channel data as source by either
1)Select start channel by arrow key, then while press 'Shift' key
select end channel number by arrow key.
2)Click on start channel, then while press 'Shift' key click on
end channel number
3)Press the left mouse button on start channel then move the mouse
until reach the end channel number, release left mouse button.
A)To Cut selected (block) Channel(s) either press 'Ctrl'+'X'or
click 'CUT' item in Edit menu.
B)To Copy selected (block) Channel(s) either press 'Ctrl'+'C'or
click 'COPY' item in Edit menu.
C)To Delete selected (block) Channel(s) either press 'Del(Delete)'
key or click on 'DELETE' item in Edit menu.
After Cut or Copy, the data can be pasted to where you want.
D)To Paste , select a channel as the start number of target , then
either press 'Ctrl'+'V' or click on 'PASTE' item in Edit menu.
NOTE: Paste operation allows you to export data to any Configuration
window opened.
4.3.5 Auto-Frequency edit
This feature provide you with a quick Frequency set function.
To use this command after either
1)Click 'EDIT' Menu
2)Click on 'AUTOFREQ' item in 'EDIT' menu to pop up a input window.
3)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse
to set data.
4)Click 'OK' button on the input window to accept the change or
'CANCEL' to not change, and return back to Configuration Window.
PAGE33
4.3.6 Save a Configuration to disk
1)Different configuration can be saved to disk.
2)Click on 'SAVE' item in 'FILE' Menu will overwrite an existing
configuration file on your disk by current configuration.
3)Select 'SAVE AS' from 'FILE' Menu will save the current
configuration by a name as you prefer.
4.3.7 Download to device
To Download current Configuration to device, select 'DOWNLOAD' from
sub menu under 'DEVICE' menu.
4.3.8 Print a Configuration
Click on 'PRINT' item in 'FILE' Menu will send current Configuration
to printer.
4.4 Exit PC Programmer
To Exit PC Programmer,click on 'EXIT' item in 'FILE' Menu.
5. UnInstall PC Programmer
To uninstall PC Programmer from your hard disk, select 'Start'
, choose 'Settings', click on the 'Control Panel', then find 'Add/Remove
Programs' icon from the pop up window then double click on it, then find
'*** Serial PC Programmer' from application list and click on it, then click
on 'Add/Remove' button under application list, then follow the
instructions on your screen.
PAGE34
TOP LAYER PCB LAYOUT
BOTTOM LAYER PCB LAYOUT
PAGE35
CAM350 V 5.0 : Fri Nov 28 18:13:48 2008 - (Untitled)
CAM350 V 5.0 : Fri Nov 28 18:14:13 2008 - (Untitled)
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
12.8MHZ
OSC
FIN
V
R
IC1
PLL CONTROL
VCO
CONT
CASCODE
DRIVER
TX SW
Q14
TX/RX SW
RX SW
Q15
MIXI
OSC MIX
CF1
2ND IF I/P
T2
QUADRATURE
DETECTOR COIL
SQ INAF OUT FIL IN FIL OUT
SCAN CONT
PLL
DATA
BUS
CS DAT CLK
EEPROM
TXEN1
RESET
MOD INPUT
TCXO MOD.
PTT
POWER SUPPLY
UNIT
3V
REG
+13.8V
PGM ENABLE
PGM DATA
RF OUT
VCO
SQUECLH
LD
TCXO SMT
PIC16C57C04
5V
8V
PA TRANSISTOR
IC3
Q1
IC4
IC101
VCO
1ST
IC5
52-7085-UE2
HERMES ELECTRONICS CO., LTD
Custom
0 0Wednesday, August 20, 2008
Title
Size Document Number Rev
Date: Sheetof
TXEN1
RX +5V
CDS
CDS AF OUT
TXB+5V
TX+5V
RX+5V
+13.6V
TXEN1
AF OUT
TXEN1
VP
L.P.F
L212
D205
ANT
BNC
D303
Q201
2 1
3
Q203
2
3
1
LOOP FILTER
D301
1SV229
D201
TX SW
Q207
Q204,Q205,Q206
Q2,Q4
Q6
21
Q7
21
Q202
2
3
1
Q102
2 1
IC201
VR201
J1
5
9
4
8
3
7
2
6
1
SAW FILTER
Q101
RF AMP
MIXER
XF1
1ST IF FILTER
X101
20.945MHZ
Q104
1ST IF AMP
NOISE FILTER
Q7
D102
VR101
Q304
2SC3356
2
3
1
Q305
2SC3356
2
3
1
D304
1SV229
X1
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
4
2
1
8
PGM_EN
PGM_DATA
DEVIATION
CHSPC
HI/LO
RXEN
52-7085UE4
HERMES
Custom
0 0Friday, November 28, 2008
Title
Size Document Number Rev
Date: Sheet of
RFTX
RFRX
5V
RXB+
RFPR
B+
GND
PTT
PTT_EN DATA_OUT
PGM_EN CDS
DATA_IN
PLL_LE
PLL_DATA TXEN1
PLL_CLK
PGM_DATA
B+
B+
8V
VCC
+2.5V
+2.5V
+2.5V
TX5V
TX5V
TX5V
VCO
+2.5V
+2.5V
D5
RLZ5.6B
1 2
R40
1K
D103
RLZ5.6B
1 2
Q15
BC847B
Q7
DTC114EK
R41
4K7 D2
RLS4148
R201
10K C201
470P
Q202
BC847B
C202
10U/T
R204
470R
Q201
BC847B
Q203
DTA123JK
R203
27K
C30
100P
C31
100P
C32
100P
SW1
CH SW
RP1
10K*4
R49
470R
IC2
UTC7808
1
2
3
1
2
3
C67
104P
C523
47P R521
10K
R524
10K
C524
100P
R534
47K
D507
RLZ3.0B
1 2
R523
100K C546
104P
+
-
IC504A
TL064CD SMT
3
21
411
+
-
IC504C
TL064CD SMT
10
98
+
-
IC504D
TL064CD SMT
12
13 14
R531
100K
R532
47K
C552
1U/Y5V 0805
R546
47K
R527
47K
RV502
10KB SMT
R526
47K
C555
1U/Y5V 0805
R525 100K
R533
47K
C553
1U/Y5V 0805
+
-
IC504B
TL064CD SMT
5
67
R545
680R
RV501
10KB SMT R528
100K
C558
1U/Y5V 0805
R518
10K
R516
100K
C556
1U/Y5V 0805
C554
1U/Y5V 0805
C550
1U/Y5V 0805
R517 0R
C1
470P
R102
1M
R103
2K2
C102
104P
C103
102P
Q104
MMBTH10
C118
10U/1206
C204
18P Q205
2SC5226
C210
10P
C211
7P
C212
2P
L202
15NH
R208
22K
R211
22R
R210
3K3
R309
330R
C322
102P
R48
470R
C112
104P
C116
47P
C115
100P
IC101
MC3361 SMT
1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
OS/I
OSC/O
MIX/O
VCC
LMT/I
DCOUP
DCOUP
QUAD AF
FIL/I
FIL/O
SQ/I
SCAN
MUTE
GND
MIX/I
T2
0766
1
2
R101
100R
C111
104P
C117
104P
X101
20.945MHZ UM1 R111
33K
CF1
CFU455E
R107
4K7
R108
2K7
R110
560R
C106
470P C107
102P
C110
223P/X7R 0603
C105
104P/X7R
R106
1.5M
C13
104P
XF1
21M08B
R202
1K
C203
102P
C101
1P
R1
10K
VCC
IC4
ELM7S32
1
2
3 4
5
X1
12.8MHZ TCXO/SMT
1
2 3
4
VC
GND OUT
VCC
VR1
100KB SMT
R60
47K
R61
47K
C235
470P
C11
105P 25V/1206
R47
100K
C251
104P
R23
150R
C36
104P
D6
RLZ3.0B
1 2
C208
3P
C40
470P C43
22P
R46
1K
R51 1K
R52 1K
R53
1M
IC5
93C46 SMT
2
3
4
1 7
6
SK
DI
DO
CS PRE
PE
Q1
A1037K
C50
22P
C37
104P
D1
RLZ5.6B
1 2
R9
820R
C41
104P
C9
475P/0805
Q9
BC847B
C300
220P
R315
100R
D301
1SV229
C301
220P
R301
10R
C307
102P
C309
220P
R302
5K6
R316
100R
R303
3K9
R304
150R
R306
33R
R311
2K7
C312
102P
R308
10K
Q301
BC847B
Q304
2SC5226
C317
1U/Y5V 0805
C311
2P R307
4K7
C45
47P
C47
470P
C48
470P
C49
470P
C51
470P
C52
470P
C314
3P
C249
1U/Y5V 0805
C8
102P
C321
8P R312
270K
C324
220P
R314
1K2
C323
15P
C325
220P
R318
2K2
R317
1K
Q305
2SC5226
R24
4K7
C7
102P
Q14
BCW68G
C18
106P/1206
C33
47U/16V/EC/SMT
C304
8P D303
HVU131
C302
12P
C303
9P C305
7P C306
7P
Q302
2SC5226
R205
10K
C206
6P
Q204
2SC5226
L201
27NH
R50 10K
L303
27NH
L300
1UH/BEAD
L301
1UH/BEAD
R207
220R
R206
1.5K
C34
100U/16V/EC/SMT
L304
15NH/SPRING COIL
C308
100P
R313
56R
C205
335P/1206
C207
102P
IC3
PIC16C57C04 SMT
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
18
19
20
21
22
23
24
25
26
27
28
RTCC
VCC
NC1
VSS
NC2
RA0
RA1
RA2
RA3
RB0
RB1
RB2
RB3
RB4 RB5
RB6
RB7
RC0
RC1
RC2
RC3
RC4
RC5
RC6
RC7
OSC2
OSC1
MCLR
D4
RLZ4.3B
12
J1
CONNECTOR DB9 HM
5
9
4
8
3
7
2
6
1
R45
4K7
D3
RLS4148
X2
3.58MHZ 3X9
C2
1U/Y5V 0805
R30
2K2
D304
1SV229
VC1
20PVC
R29
12K
C29
104P
C20
473P/X7R 0805
C5
102P
J101
VR101
47KB/SMT
C108
1U/Y5V 0805
D201
1SS314
C213
3P
R104
220K
L208
0.4*3*9T
C232
5P C234
5P
L203
27NH
L210
0.65*1.1*4TC239
470P
D209
FM4004
L205
5.6NH/0603 L206
5.6NH/0603
L207
NU
L214
0.65*1.45*4T
C217
470P
R212
2K7
R213
22R
C214
15P C220
2P
C216
470P C218
470P C225
470P
C224
5P
C223
22P
R214
22R/0805
L204
0.45*1.5*6T
Q206
BFG35 C222
27P
Q207
2SK2595
C221
470P
C227
470P
C233
10P
D202
RLS4148
L212
0.45*1.5*5T
D205
HVU131
C236
102P
R216
470R
D203
PTZ5.6B
1 2
C230
3P
R215
NU
L213
0.65*1.45*4T
R4
0R
R8
2K2 R11
910R
R5
910R
Q2
BCW68G
Q4
BC847B R14
6K8
R118
100K
R117
470R
C126
102P
C125
2P
F101
SAW FILTER
1
2
3
4
IC1
MB1504 SMT
1
2
3
4
5
6
7
8 9
10
11
12
13
14
15
16
OSI
OSO
VP
VCC
DO
GND
LD
FIN CLK
DATA
LE
FC
FR
FP
%P
%R
C127
5P
L101
12NH
L102
56NH
Q101
2SC4226
C4
5P C12
102P
R15
6K8 C17
103P/X7R
C16
103P/X7R
C15
0.33U/T
R13
3K
R113
560R
R114
1K2
Q102
2SC5226
R116
22R
C123
15P
C122
100P
R115
470K
C121
102PC120
22P
L103
2.2UH/BEAD
C124
2P
C46
104P
R112
560R
R217
470K
C237
470P
R219
10K
R218
62K
R226
56R
L215
2.2UH
D206
HVU131
C3
470P
VC2
10PVC
C238
470P
IC6
RT9161-50PV
1
2
3
1
2
3
R20
2K2
Q10
BC847B
R19
100R
Q11
BC847B
R22
820R
C35
4.7U/1206
R10
100R
R16
33K
C21
103P
R17
10K
Q6
A1037K
C19
104P
C44
102P
R3
100K
C42
104P
D101
RLS4148
R105
22K Q103
DTC114EK
C104
1U/1206
D102
1SS226
12
3
C53
104P
R230
0.1R/0.5W/SMT
C240
NU
R223
1K
C244
470P
L216
125MH
R222
100R
IC201
LM386D
1
2
3
4 5
6
7
8
R220
22K
R221
2K2
C243
104P/0805
C245
102P
C250
470P
C252
1U/1206
+
C242
10U/T
+
C241
10U/1206
R224
820R
C247
223P/X7R 0603
C248
47K
Federal Communication Commission Interference
Statement
This equipment has been tested and found to comply with the limits for a Class
B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one of the
following measures:
l Reorient or relocate the receiving antenna.
l Increase the separation between the equipment and receiver.
l Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
l Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: Any changes or modifications not expressly approved by the
party responsible for compliance could void the user's authority to operate this
equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible
forcompliance could void the user's authority to operate the equipment.
The antenna(s) used for this transmitter must not be co-located or operating
inconjunction with any other antenna or transmitter
FCC Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum distance 50cm
between the radiator & your body.