User Manual
7085-UE5 UHF DATA TRANSCEIVERS PLL SYNTHESIZED (EEPROM) Service Manual HEC HERMES ELECTRONICS CO., LTD. TABLE OF CONTENS 1. SPECIFICATION … … … … … … … … … … … … … … … … … … … … … … … … … . .2 2. CONNECTIONS AND OPERATION … … … … … … … … … … … … … … … … 3 3. CIRCUIT DESCRIPTION … … … … … … … … … … … … … … … … … … … … . .4-12 4. PERFORMANCE TEST AND ALIGNMENT … … … … … … … … … … … 1 2 5. TEST EQUIPMENT CONFIGURATION … … … … … … … … … … … … … 13 6. TRANSMITTER PERFORMANCE TEST … … … … … . … … … … … … … … … .14-16 7. TROUBLESHOOTING … … … … … … … … … … … … … … … … … … … … … … . .17-19 9. PARTS LIST … … … … … … … … … … … … … … … … … … … … … … … … … … . .20-28 8. PROGRAMMER INSTRUCTION … … .. … … … … … … … … … … … … … … … .29-34 10. PRINT CIRCUIT BOARD LAYOUT … … … … … … … … … … … … … … … … … 3 5 11. PARTS ASSEMBLY … … … . … … … … … … … … … … … … … … … … … … … … .36-37 12. BLOCK DIAGRAM … … . … … … … … … … … … … … … … … … … … … … … … 3 8 13. SCHEMATICS DIAGRAM … … … … … … … … … … … … … … … … … … … … … 3 9 PAGE1 1. SPECIFICATION GENERAL SPECIFICATIONS POWER SOURCE … … … … … … … … … … … … … … … +13.8VD.C. nominal(+10.8 to +15.6V ) TEMPERATURE RANGE STORAGE … … … … … … … … … … … … … … … .80℃ maximum -40℃ min. 25℃ nominal OPERATING … … … … … … … … … … … … … … .70℃ maximum -20℃ min. ANTENNA IMPEDANCE … … … … … … … … … … … … . ..50Ω FREQUENCY CONTROL … … … … … … … … … … … … … . ..PLL SYNTHESISER FREQUENCIES OF OPERATION … … … … … … … … … . .450-470MHZ FREQUENCY TOLERANCE AND STABILITY … … … … ±1.5PPM HIGH HUMIDITY … … … … … … … … … … … … … … … … .90﹪ CHANNEL CAPABILITY … … … … … … … … … … … … … .1 (16CH OPTION) NOMINAL DIMENSIONS … … … … … … … … … … … … … .134 ㎜(L)X60 ㎜(W)X20 ㎜(H) WEIGHT … … … … … … … … … … … … … … … … … … … … … .136g RADIO DATA TRANSCEIVER NOMINAL PERFORMANCE PERFORMANCE SPECIFICATIONS … … … … … … … … … . ..ECC RF OUTPUT POWER … … … … … … … … … … … … … … . .5W MODULATION TYPE … … … … … … … … … … … … … … … .FM INTERMEDIATE FREQUENICES … … … … … … … … … … .21.4 MHZ 455 KHZ CHANNEL SPACING … … … … … … … … … … … … … … … .12.5KHZ TRANSMIT ATTACK TIME … … … … … … … … … … < 25 mS CURRENT CONSUMPTION TRANSMIT … … … … … … … … … … … … .700mA@3W RECEIVE … … … … … … … … … … … … . .85mA PAGE2 EXTERNAL CONNECTIONS 1- 50Ω BNC SOCKET 2- 9 WAY 〝 D 〞TYPE PLUG(J501) 2. CONNECTIONS D-TYPE PIN J501-1 J501-2 J501-3 J501-4 J501-5 J501-6 J501-7 J501-8 J501-9 AND OPERATION INTERCONNECTIONS FUNCTION DATA_IN DATA_OUT PTT GND B+ CDS NC PGM_DATA PGM_ENB TYPE ANALOGUE ANALOGUE INPUT GND V+ OUTPUT RANGE 106mV 250~350mV 0V/+5V 0V +13.8V OPEN/SHORT DESCRIPTION EXTERNAL MODULATION INPUT RECEIVER AF OUTPUT TRANSMIT ENABLE GND POWER SUPPLY RF CARRIER DETECT INPUT INPUT 0V/NC 0V/5V PROGRAMMER DATA INPUT PROGRAMMING ENABLE PAGE3 3. CIRCUIT DESCRIPTION TRANSMITTER The transmitter is comprised of: • Audio amplifier connections from J1 pin 1 • Frequency Synthesizer • Transmitter • Automatic Power Control Audio frequency connections Processed data from the IC201 is applied to the VCO via R316 Frequency synthesizer circuit With data received from the EEPROM (IC5) the frequency synthesizer circuit controls and Produces the RF carrier frequency for the transmitter during transmit and the local oscillator frequency for the receiver. The frequency synthesizer circuit is comprised of: • 12.8 MHZ Tcxo • Voltage Controlled Oscillator (VCO) module • Charge Pump and Loop Filter • PLL Frequency Synthesizer • Dual Modulus Prescaler PAGE4 PLL Synthesizer The PLL synthesizer circuit is common to both the transmitter and receiver, The synthesizer comprises: TCXO DC Regulator Loop Filter Data IC1 PLL Charge Pump TX OR RX VCO RF Out 12.8 MHZ TCXO X1 is VCTCXO, which provide stable oscillator of 12.8 MHZ to PLL IC. Frequency adjustment is provided by VR1. .Voltage controlled oscillator module(VCO) The module produces carrier frequencies during transmit and local oscillator frequencies During receive. The module contains one VCO and three outputs. One for producing carrier frequencies during Transmit and one for producing the local oscillator frequency during receive and the other Output is for PLL IC(IC1) Fin. PAGE5 The module also has Rx and TX powerline filters. RX and TX power line filters Transistor Q301 is configured as a 5v power supply ripple filter. The filter reduces the noise on the carrier and local oscillator signals. VCO The VCO comprises Q302, Coil L304, and varactor D301 D304 and is configured as a Colpits oscillator. D301 D304 produces a change in frequency with a change in DC voltage and is controlled by the tuning voltage signal present at the cathode. The local oscillator programmable dividers. DATA is received by IC1 at pin 10 from pin 11of IC3. The RF signal at the collector of Q302 is applied to an amplifier/buffer Q305.The amplified Signal from Q305 passes to the prescaler ,IC1 pin8 .The RF signal at the collector of Q302 also Drives the cascode amplifier/buffer formed by Q304 . When D201 is forward biased (TX ON) , carrier frequencies at the collector of Q304 pass to the Power amplifier and harmonic filter. When D303 is forward biased (RX) , local oscillator Frequencies at the collector of Q304 pass to the first mixer . VC1 adjusts the tuning Voltage of the VCO to the correct operating point. PLL IC The reference frequency from the TCXO, at 12.8 MHZ , is connected to pin 1 of IC1(MB1504) REFDIV divides the 12.8 MHz to produce a reference frequency (Fr) of 5 or 6. 25 kHz dependent upon channel spacing selected. VARDIV divides the prescaled VCO frequency to produce a variable frequency (Fv). Fv and Fr are fed to the phase detector. Phase detector When Fv=Fr, the phase detector output (pins 15 and 16,IC1) produces narrow negative pulses And Fv and Fr pulse widths are identical. When Fv〉Fr pin 15 (V) pulses negative with pin 16 (R) remaining high. When Fv〈Fr pin 16 (R) pulses negative with pin 15(V) remaining high. The signal at pin 15 and 16 is smoothed the loop filter and applied to the VCO. Out-of-lock detector The out-of-lock detector produces a series of logic level pulses when the loop is out of lock at pin 7 of IC1.The pulses at pin 7 of IC1 are buffered by Q6 and then integrated by R17 and C19. The product of the integrating circuit is fed to Base of Q201. PAGE6 Charge Pump and Loop Filter Transistors Q2,Q4,Q10 , and associated resistors and capacitors form the charge pump and loop Filter . The phase detector output from IC1 pins 15 and 16 are combined by the charge pump to Produce a 0 to 8V tuning voltage signal. The signal is filtered by the loop filter (R13,C15 and C20) to remove any residual reference Frequency harmonics from the signal.. After filtering the signal is applied to the voltage controlled Oscillator module. DC REGULATOR The DC Regulator IC2, converts the +13.6 V to a 8V supply . This is used to provide the Tuning voltage for the VCO . A wide voltage range is required to allow for the wideband operation Of the radio . Dual modulus prescaler The prescaler divides the VCO frequency by 64 or 65. Transmitter The transmitter comprises: VCO Buffer Amp PA Module ANTENNA RF LPF SWITCH Automatic Power Control PAGE7 Buffer When the radio is in transmit mode the diode D201 is forward biases enabling the modulated RF signal from the VCO to pass to the buffer/pre-amplifier Q204 and associated components. The output signal is passed from Q204 to Q205 via a matching network consisting of Inductor L201 and C208. PA module The signal is then amplified for transmission by Q207, which is a power amplifier module. Low pass filter The amplified RF signal is passed through the stripline coupler and is fed to the harmonic low pass filter, comprising L213 to L214 and C232-C234 and then to the antenna connector (ANT). Antenna Switch When transmitting, the diodes D205 are forward biased, the RF pass to the antenna. D205 is shorted to ground which makes L212 look open circuit (1/4 wave tuned stub). This prevents the TX signal from passing to the receiver stage. PAGE8 Receiver The receiver comprises: Rx VCO ANTENNA SAW FILTER& Amp First Mixer IF SWITCH Filter IF Amp Second Mixer Local Oscillator Data Out Audio Filter IF Filter FM LimiterDiscnminator Squelch Circuit PAGE9 Antenna Switch In receive, the diode D205 are reverse biased. L212 is now in circuit, passing the signal from the antenna to the SAW filter of F101. SAW FILTER The receiver signal is routed to pin 4 of the F101. It passes through the band pass filter . The input signal is coupled to the base of Q101 which serves as an RF amplifier. The output of Q101 is then coupled to the first mixer. First Mixer Q102, 2-pole crystal filters XF1 and coils L103 and C120 form the First Mixer and First IF Filter. The RF signal, from the SAW filter and amplifier Q101 is applied to the VCO local oscillator signal to make mixer. The difference frequency of 21.4 MHz is taken from Q102 and is filtered by the crystal filters XF1. The tuned circuits L103 and C120 and associated components provide matching of the crystal filters to ensure a good pass-band response and selectivity. The IF signal is amplified by Q104 and passed to the FM Detector IC. Second mixer, Second IF, FM detector The output of the IF amplifier is fed into the narrowband FM IF Integrated Circuit, IC101 (MC3361). This is a single conversion FM receiver which contains the second mixer, second IF amplifier, and FM detector. PAGE10 Crystal X101,connected to pin 1 of IC101, determines the second local oscillator frequency. In this case the crystal has a frequency of 20.945MHz. The first IF signal is applied to the mixer and resultant frequency of 455KHz, is the difference between the IF signal and second local oscillator. The 455KHz IF signal is output from pin 3 and is applied to a 455KHz band-pass filter CF1. The output of CF1is passed via pin 5 to a high gain IF amplifier coupled to the adjustable quadrature detector T2.Any detected signal is produced at pin 9 of IC101 and applied to the Receiver Audio Circuit and the Mute (Squelch) Circuit. Squelch ( MUTE ) Circuit Any noise signal is amplified by IC101 internal noise amplifier . Signal is applied to pin10 of IC101. The squelch trigger output (pin 12,IC101) is applied to the pin 6 of J1. When noise is present, the voltage at pin 12 of IC101 is exceeds than 0.7V. The squelch trigger output is open, It’s make pin 6 of J1 open state. When no noise is present, the voltage at pin 12 of IC101 less 0.7v and pin 13 of IC101 Is HI voltage. This make pin 6 of J1 short state. VR101 is set to tuning squelch when 25khz channel space is present. Carrier Detect A Carrier Detect ( MUTE DETECT ) output is available on pin 6 of J1 . AF Output Low Pass Filter A low pass filter formed by R108 and C110 removes any extraneous 455kHz energy from the AF output of the FM receiver chip (pin 9 of IC101). The filtered signal is passed to pin 2 of J1. Microcontroller The PIC16C57C04 microcontroller IC controls the programmable features and frequency synthesizer Data. PAGE11 Programming Mode The programming mode allows the user to retrieve or program TX/RX frequencies, when pin 9 of J1 is set to ground. Programming mode will Inhibit , Serial communications can then be made in order to read/program the on- board EEPROM ( IC5 )which contains radio- specific data. EEPROM Relevant channel information, such as Rx/ Tx frequencies, is stored in the EEPROM( IC5) which is a 93C46. This information may be programmed and erased via the D- type socket. The EEPROM has 1024 (8x128) capacity and is written serially. Power supply circuit The data radio is supplied with a nominal + 13.8V dc power supply input from external equipment which is filtered using C33. This supply is converted into 8V voltage levels on the board using the regulator IC2 and associated components . The +5V VCC is regulated by Zener diode D1 and filtered using C9 and Q9. This +5V line is fed to the CPU circuit . 4. PERFORMANCE TEST AND ALIGNMENT The alignment and performance test procedures assume the use of the following equipment. Discrete test equipment Volt Meter RF Power Meter. DC Power Supply, 0-15V 2A min Oscilloscope, 20 MHz dual beam RF Frequency Counter, 100 kHz - 600 MHz AF Signal Generator 0 – 20 kHz RF Signal Generator SINAD Meter Modulation Meter Audio Power Meter Spectrum Analyser and notch filter(option) Coupler (20dB isolation) Distortion Meter PAGE12 5. TEST EQUIPMENT CONFIGURATION. RF Signal Generator Watt Meter with 20dB Attenuator Audio Generator Modulation Meter SINAD Meter OSCILLOSCOPE RADIO VOLT Meter Spectrum Analyzer DC Power Supply Frequency Counter 123.45678 Test Box Test Equipment Configuration PAGE13 6. TRANSMITTER PERFORMANCE TESTS Power Output 1. Set the power supply voltage to 13.8V dc. and monitor the voltage during transmit. 2. Switch data radio TX and check and record the output power. The nominal output power is adjustable between 2 to 3W . 3. Set the PTT switch to OFF . Peak Deviation 1. Connect the oscilloscope to the output of the modulation meter. 2. Set the AF signal generator to 1000 Hz at 106mV and connect to DATA _IN Line ( pin 1 of J1 ) 3. Switch data radio to TX and observe the oscilloscope display to check that the 1000Hz tone is a sine wave and adjust VR201 to make deviation is about 3.5KHZ. 4. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak deviation. 5. Check the peak deviation for appropriate channel spacing as follows: For 12.5 kHz channel spacing, Peak deviation is not greater than 2.5 kHz. For 20 kHz channel spacing, Peak deviation is not greater than 4 kHz. For 25 kHz channel spacing, Peak deviation is not greater than 5 kHz. Spectrum Test It may be necessary to notch the fundamental signal during this test. 1. Connect a spectrum analyser and RF power meter to the antenna socket. 2. Switch data radio to TX. Observe the output spectrum on the spectrum analyser. 3. Adjust notch filter to minimise the carrier. All spurious and harmonics signals should be below- 36 dBm up to 1 GHz and below –30 dBm between 1 and 4 GHz. 4. Switch off the data radio transmit control. Receiver Performance Tests Sensitivity The SINAD performance test may be used to test the sensitivity of the receiver. 1. Connect the RF signal generator to the data radio BNC antenna connector. 2. Set the RF signal generator to the receive frequency . 3. Connect the leads of the SINAD meter between 0 V and pin 2 on J1. 4. Set the deviation to 60﹪of the peak system deviation. 5. Set the AF generator to 1 kHz. 6. Adjust the RF signal generator level until the SINAD Meter reads 12 dB. 7. Check that the signal generator RF level is less than 0.35uV pd (-116dBm ). PAGE14 Transmitter Alignment Automatic Power Adjustment Transmit periods longer than 3 minutes are to be avoided. 1. Switch to data radio to TX. 2. make the transmit power between 2 to 3W. 3. Switch the data radio to transmitter OFF. Frequency accuracy 1. Whilst transmitting, measure the transmit frequency using the RF frequency counter. 2. Adjust VR1 so that frequency is as close as possible to the exact required transmit frequency. Ideally it should be within 100 Hz at room temperature. Receiver Alignment Important note:Before setting up the receiver it is important to check the frequency accuracy alignment is correct as described in the transmitter alignment section. RF tuning 1. Connect an RF signal generator and SINAD voltmeter. 2. Set the RF signal generator to the receive channel frequency and set to 60﹪deviation. 3. 4. 5. Set the AF signal to 1 kHz. Set the RF level to 1 mV pd (- 47.0 dBm ) Adjust T2 for maximum AF output about 250mVto 350mV and lowest distortion, the distortion normally less than 5﹪. 6. Check for an RF voltage signal level of 0.35uV pd (- 116dBm)and a SINAD meter Reading greater than 12 dB. Squelch C a r r i e r D e t e c t A d j u s t m e n t 1. Set the RF signal generator to the receiver frequency with 60﹪deviation. Set the AF Signal to 1 kHz 2. Set RF input level to give -112 dBm. 3. Adjust VR101 until CDS J1 pin 6 changes state from “HIGH” to “LOW”. 4. Reduce RF input level to –120dBm and check that CDS line goes HIGH . Switch off the RF generator and disconnect the test equipment. PAGE15 Modulation Deviation Adjustment 1. Connect a power meter, modulation meter and oscilloscope to radio. 2. The radio should be programmed to contain a channel with a frequency in the middle the band of interest with an RF power setting of 2 W. 3. Switch the data radio ON. 4. Inject a 106mVrms SINE wave signal at a frequency of 1000Hz into pin 1 of J1, Set the data radio to TX Observe the oscilloscope display to check that the 1000Hz tone is a sine wave by tuning VR201and set deviation is 3.5KHZ. 5. Using the AF signal generator, sweep from 100 Hz to 3 kHz and record the peak deviation. Check the peak deviation for appropriate channel spacing as follows: 12.5 kHz channel spacing<= 2.5 kHz dev 20 kHz channel spacing<= 4 kHz dev 25 kHz channel spacing<= 5 kHz dev 6. Switch to RX. PAGE16 7. TROUBLESHOOTING The section includes voltage which should assist the engineer to isolate and repair the fault. Voltage measurements should be made using a high-impedance voltmeter and the values given are with respect to ground. Careful alignment, using suitable test equipment, and quality interface cables should ensure that the radio meet their specified performance. Voltage Charts Measurement Condition: 465MHZ,13.8V supply, RX Carrier Present. Transistors . Ref. No. Q1 Q2 Q4 Q6 Q7 Q9 Q10 Q11 Q14 Q15 Q101 Q102 Q103 Q104 Q201 Q202 Q203 Q204 Q205 Q206 Q207 Q301 Q302 Q304 Q305 4.31 8.1 4.91 5.64 4.16 5.62 8.1 7.56 0.74 0.57 5.21 0.68 0.34 0.31 4.87 1.63 0.74 2.32 RX 4.98 2.33 2.33 8.1 8.1 8.1 8.1 0.2 8.1 3.93 6.67 5.13 0.34 0.31 12.36 13.6 4.92 3.99 2.77 4.93 4.99 8.1 4.93 4.99 3.76 4.92 8.1 6.84 0.3 4.2 0.92 1.69 4.31 7.8 4.9 4.93 5.63 4.15 5.62 7.08 0.62 0.73 0.75 0.7 0.56 4.87 1.63 0.74 2.32 TX 4.98 5.5 5.5 0.02 7.8 7.8 7.8 7.63 7.8 11.9 0.72 7.36 7.35 7.36 6.28 13.6 4.92 3.99 2.77 4.93 4.99 7.8 4.92 4.96 3.75 4.92 7.8 7.62 0.25 4.2 0.92 1.69 PAGE17 Integrated Circuits Pin 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 IC1 2.35 2.39 1.63 4.93 4.92 3.52 4.9 3.76 IC2 13.6 8.1 8.1 6.86 8.1 8.1 IC3 4.96 2.07 2.59 IC4 RECEIVER IC5 IC101 IC201 5.59 5.05 5.28 5.63 4.43 4.08 4.43 4.43 5.63 2.15 0.78 1.59 0.58 5.21 1.71 Integrated Circuit Voltages (Receive) PAGE18 Integrated Circuits PIN IC1 2.35 2.39 1.65 4.93 IC2 13.6 8.1 8.1 6.86 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 4.92 3.52 4.91 3.76 8.1 8.1 TRANSMIT IC3 IC4 IC5 0.58 0.58 0.34 0.34 4.92 4.98 4.95 4.98 4.98 4.98 4.98 2.07 2.59 4.08 IC101 IC201 1.16 2.43 5.03 2.48 1.17 Integrated Circuit Voltages (Transmit) PAGE19 9.PARTS LIST 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 22 C1,C3,C40,C47,C48,C49, 470P C51,C52,C106,C201,C216, C217,C218,C221,C225,C227, C235,C237,C238,C239,C244, C250 11 C2,C108,C249,C317,C550, 1U/Y5V 0805 C552,C553,C554,C555,C556, C558 16 C9 475P/0805 C11 105P 25V/1206 16 C13,C19,C29,C36,C37,C41, C42,C46,C53,C67,C102, C111,C112,C117,C251,C546 104P C15 0.33U/T C16,C17 103P/X7R 10 C18 106P/1206 11 C20 473P/X7R 0805 C4,C127,C224,C232,C234 5P C5,C7,C8,C12,C44,C103, 102P C107,C121,C126,C203,C207, C236,C245,C307,C312,C322 PAGE 20 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 12 C21 103P 13 C30,C31,C32,C115,C122, C308,C524 100P 14 C33 47U/16V/EC/SMT 15 C34 100U/16V/EC/SMT 16 C35 4.7U/1206 17 C43,C50,C120,C223 22P 18 C45,C116,C523 47P 19 C101 1P 20 C104,C252 1U/1206 21 C105 104P/X7R 22 C110,C247 223P/X7R 0603 23 C118,C241 10U/1206 24 C123,C214,C323 15P 25 C124,C125,C212,C220,C311 2P 26 C202,C242 10U/T 27 C204 18P 28 C205 335P/1206 PAGE 21 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 29 C206 6P 30 C208,C213,C230,C314 3P 31 C210,C233 10P 32 C211,C305,C306 7P 33 C222 27P 34 L207,R215,C240 NU 35 C243 104P/0805 36 R60,R61,C248,R526,R527, R532,R533,R534,R546 47K 37 C300,C301,C309,C324,C325 220P 38 C302 12P 39 C303 9P 40 C304,C321 8P 41 CF1 CFU455E 42 D1,D5,D103 RLZ5.6B 43 D2,D3,D101,D202 RLS4148 44 D4 RLZ4.3B 45 D6,D507 RLZ3.0B PAGE 22 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 46 D102 1SS226 47 D201 1SS314 48 D203 PTZ5.6B 49 D205,D206,D303 HVU131 50 D209 FM4004 51 D301,D304 1SV229 52 F101 SAW FILTER 53 IC1 MB1504 SMT 54 IC2 UTC7808 55 IC3 PIC16C57C04 SMT 56 IC4 ELM7S32 57 IC5 93C46 SMT 58 IC6 RT9161-50PV 59 IC101 MC3361 SMT 60 IC201 LM386D 61 IC504 TL064CD SMT 62 J1 CONNECTOR DB9 HM PAGE 23 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 63 J101 BNC 64 L101 12NH 65 L102 56NH 66 L103 2.2UH/BEAD 67 L201,L203,L303 27NH 68 L202 15NH 69 L204 0.45*1.5*6T 70 L205,L206 5.6NH/0603 71 L208 0.4*3*9T 72 L210 0.65*1.1*4T 73 L212 0.45*1.5*5T 74 L213,L214 0.65*1.45*4T 75 L215 2.2UH 76 L216 125MH 77 L300,L301 1UH/BEAD 78 L304 15NH/SPRING COIL 79 Q1,Q6 A1037K PAGE 24 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 80 Q2,Q14 BCW68G 81 Q4,Q9,Q10,Q11,Q15,Q201, Q202,Q301 BC847B 82 Q7,Q103 DTC114EK 83 Q101 2SC4226 84 Q102,Q204,Q205,Q302,Q304, 2SC5226 Q305 85 Q104 MMBTH10 86 Q203 DTA123JK 87 Q206 BFG35 88 Q207 2SK2595 89 10 R1,R17,R50,R201,R205, R219,R308,R518,R521,R524 10K 90 R3,R47,R118,R516,R523, R525,R528,R531 100K 91 R4,R517 0R 92 R5,R11 910R 93 R8,R20,R30,R103,R221, R318 2K2 94 R9,R22,R224 820R PAGE 25 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 95 R10,R19,R101,R222,R315, R316 100R 96 R13 3K 97 R14,R15 6K8 98 R16,R111 33K 99 R23,R304 150R 100 R24,R41,R45,R107,R307 4K7 101 R29 12K 102 R40,R46,R51,R52,R202, R223,R317 1K 103 R48,R49,R117,R204,R216 470R 104 R53,R102 1M 105 R104 220K 106 R105,R208,R220 22K 107 R106 1.5M 108 R108,R212,R311 2K7 109 R110,R112,R113 560R 110 R114,R314 1K2 PAGE 26 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 111 R115,R217 470K 112 R116,R211,R213 22R 113 R203 27K 114 R206 1.5K 115 R207 220R 116 R210 3K3 117 R214 22R/0805 118 R218 62K 119 R226,R313 56R 120 R230 0.1R/0.5W/SMT 121 R301 10R 122 R302 5K6 123 R303 3K9 124 R306 33R 125 R309 330R 126 R312 270K 127 R545 680R PAGE 27 52-7085UE4 Revised: November 28, 2008 Revision: November 28, 2008 17:09:53 Bill Of Materials Item Quantity Reference Part _____________________________________________________________ 128 RP1 10K*4 129 RV501,RV502 10KB SMT 130 SW1 CH SW 131 T2 0766 132 VC1 20PVC 133 VC2 10PVC 134 VR1 100KB SMT 135 VR101 47KB/SMT 136 X1 12.8MHZ TCXO/SMT 137 X2 3.58MHZ 3X9 138 X101 20.945MHZ UM1 139 XF1 21M08B 139 SCREW M2X4 F.E.G NI 140 SCREW M2X3 BH NI 141 SCREW M3X3 BH NI 142 CABLE RG178-50 143 SHIELD VCO PAGE28 Welcome to PC Programmer. Please Read this file, before you first use the software. TABLE OF CONTENTS 1. 2. 3. 4. 5. Brief introduction Before Installing Install PC Programmer INSTRUCTIONS UnInstall PC Programmer 1. Brief introduction Welcome to PC Programmer. This program is designed to be used with the Interface Adapter. The following equipment will be needed to program the Device: A. A computer to install this program with at least 2 MB available space in hard disk and a 9-pin male RS-232 serial port. B. Win 95,Win 98,Win ME or Win 2000 Operation System. C. Part of the Programming Kit 1) An interface Adapter. 2) A CD disk with the program, PC Programmer files 2. Before Installing Before You Run Setup, make sure that your computer meets the minimum requirements mentioned above, and read the Readme file(this file). NOTE: If you firstly install PC Programmer in you system, the setup may update some system files on your computer , so you may run the setup again after your system be updated. Please follow the installation instruction on the screen. 3. Install TO install PC Programmer on your computer 1)Insert the CD. 2)Run Setup.exe 3)Follow the installation instruction on the screen. Important: You cannot simply copy files from the CD to your hard disk and run PC Programmer . You must use the Setup program, which decompresses and installs the files in the appropriate PAGE 29 directories. 4. INSTRUCTIONS 4.1 Connection 4.2 Start up PC Programmer 4.3 Edit Configuration 4.3.1 Open/Recall/Upload Configuration file 4.3.2 Edit Channel data 4.3.3 Set Option item 4.3.4 (Block)Cut/Copy/Delete/Paste 4.3.5 Auto-Frequency edit 4.3.6 Save a Configuration to disk 4.3.7 Download Configuration to device 4.3.8 Print a Configuration 4.4 Exit PC Programmer 4.1 Connection 1.Connect one side of Interface Adapter to the computer's serial port. Never care the port number, the PC Programmer will locate it automatically. 2.Connect the other side of Interface Adapter to the Device's 9-pin male RS-232 port. 3.Connect power supply to device and LED will be light. The device will into PC_programming mode automatically, please see the picture of below. PAGE30 4.2 Start up PC Programmer 1.Select 'Start', choose 'Programs', click on the '*** Serial PC Programmer' program. 2.When HD Serial PC Programmer is started, a main form will be shown after a greeting form. 3.There has a menu bar at the top of the main form, and a message box at the bottom. PAGE31 NOTE:The program is menu driven for all pertinent commands. All the commands can be accessed by either key board or the left mouse button. Access keys mainly used are: 'Tab' or 'Arrow' to move focus(or cursor) 'Enter' to active a focused command 4.3 Edit Configuration 4.3.1 Open/Upload Configuration file To edit the configuration, please either 1)Recall an Existing Configuration by click on the 'Open' item in the File Menu, select the configuration file by click on or input its name then press 'Enter' key. OR 2)Upload configuration data from a device by click on 'Upload' item in the Device menu. to a Configuration window . Different Model's device Configuration can be opened and edited. There are two fields in each Configuration window: system data and Channel data. OR 3)Open an existing Configuration by click on the 'OPEN' item in the File Menu. A pop up window will be shown, select a file by arrow key or mouse then click 'OK'. 4.3.2 Edit Channel data 1)Set focus to the Channel data field by move the mouse pointer. 2)Select a particular channel number to be edited by either the arrow key or click on it. 3)Pop up input window by either press 'Enter' key or double click on the selected channel number. 4)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to renew the channel data. 5)Click 'OK' button on the input window to accept the change or 'Cancel' to not change, and return back to Configuration Window. 4.3.3 Edit Option 1)To Edit Channel the Option View then Pop up the double click on item Option, Select a particular channel number in Window by either the arrow key or click on it, input window for Channel Option, 'Enter' key or the selected channel number. PAGE32 2)To Edit System Option, Pop up input window for System Option, click "SYSTEM" in the 'OPTION' menu. 3)To Edit Advanced Option, Pop up input window for Advanced Option, click "ADVANCED OPTION" in the 'OPTION' menu. 4Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to renew the Option Item. 5)Click 'OK' button on the input window to accept the change or 'CANCEL' to not change, and return back to Configuration Window. 4.3.4 (Block)Cut/Copy/Delete/Paste To select a block of channel data as source by either 1)Select start channel by arrow key, then while press 'Shift' key select end channel number by arrow key. 2)Click on start channel, then while press 'Shift' key click on end channel number 3)Press the left mouse button on start channel then move the mouse until reach the end channel number, release left mouse button. A)To Cut selected (block) Channel(s) either press 'Ctrl'+'X'or click 'CUT' item in Edit menu. B)To Copy selected (block) Channel(s) either press 'Ctrl'+'C'or click 'COPY' item in Edit menu. C)To Delete selected (block) Channel(s) either press 'Del(Delete)' key or click on 'DELETE' item in Edit menu. After Cut or Copy, the data can be pasted to where you want. D)To Paste , select a channel as the start number of target , then either press 'Ctrl'+'V' or click on 'PASTE' item in Edit menu. NOTE: Paste operation allows you to export data to any Configuration window opened. 4.3.5 Auto-Frequency edit This feature provide you with a quick Frequency set function. To use this command after either 1)Click 'EDIT' Menu 2)Click on 'AUTOFREQ' item in 'EDIT' menu to pop up a input window. 3)Use computer's cursor keys, Tab key, Enter key, arrow key or mouse to set data. 4)Click 'OK' button on the input window to accept the change or 'CANCEL' to not change, and return back to Configuration Window. PAGE33 4.3.6 Save a Configuration to disk 1)Different configuration can be saved to disk. 2)Click on 'SAVE' item in 'FILE' Menu will overwrite an existing configuration file on your disk by current configuration. 3)Select 'SAVE AS' from 'FILE' Menu will save the current configuration by a name as you prefer. 4.3.7 Download to device To Download current Configuration to device, select 'DOWNLOAD' from sub menu under 'DEVICE' menu. 4.3.8 Print a Configuration Click on 'PRINT' item in 'FILE' Menu will send current Configuration to printer. 4.4 Exit PC Programmer To Exit PC Programmer,click on 'EXIT' item in 'FILE' Menu. 5. UnInstall PC Programmer To uninstall PC Programmer from your hard disk, select 'Start' , choose 'Settings', click on the 'Control Panel', then find 'Add/Remove Programs' icon from the pop up window then double click on it, then find '*** Serial PC Programmer' from application list and click on it, then click on 'Add/Remove' button under application list, then follow the instructions on your screen. PAGE34 TOP LAYER PCB LAYOUT BOTTOM LAYER PCB LAYOUT PAGE35 CAM350 V 5.0 : Fri Nov 28 18:13:48 2008 - (Untitled) CAM350 V 5.0 : Fri Nov 28 18:14:13 2008 - (Untitled) 8 CASCODE DRIVER 12.8MHZ L.P.F LOOP FILTER IC1 Q207 Q304 2SC3356 VCO D201 D304 D301 Q2,Q4 OSC ANT BNC TX SW RF OUT X1 TX/RX SW PA TRANSISTOR VCO PLL CONTROL TCXO SMT CONT L212 Q204,Q205,Q206 D303 FIN LD +13.6V 5V TXB+ TCXO MOD. 1SV229 1SV229 Q202 Q201 Q6 VCO D205 Q305 2SC3356 REG Q203 3V TXEN1 8V VP MOD INPUT TX SW Q14 +13.8V POWER SUPPLY UNIT 5V RX+5V TX+5V RX SW Q15 IC201 SAW FILTER VR201 1ST MIXER TXEN1 Q101 RF AMP CDS J1 AF OUT PLL DATA BUS PGM ENABLE QUADRATURE DETECTOR COIL T2 PGM DATA PTT Q102 IC4 X101 IC3 20.945MHZ CDS CF1 PIC16C57C04 RX +5V Q7 TXEN1 TXEN1 XF1 OSC Q104 MIX 2ND IF I/P Q7 IC101 SCAN CONT MIXI RESET AF OUT Q1 1ST IF FILTER FIL IN FIL OUT SQ IN 1ST IF AMP D102 CS DAT CLK VR101 AF OUT NOISE FILTER SQUECLH EEPROM IC5 HERMES ELECTRONICS CO., LTD Title 52-7085-UE2 Size Document Number Custom Date: Wednesday, August 20, 2008 Rev Sheet of 7 Q301 BC847B C309 R315 102P C312 102P 2K7 220P 100P R306 33R L300 1UH/BEAD R302 5K6 L304 D301 1SV229 1SS314 27NH 1SV229 C311 Q302 2SC5226 C305 R317 1K C207 102P D303 HVU131 3P C203 C204 102P 18P 7P R206 1.5K C206 6P Q203 L208 L301 2SC5226 L204 C210 10P R304 DTA123JK 150R VC1 1UH/BEAD C321 8P 20PVC R210 5V R312 3K3 R211 22R RXB+ R316 C324 220P Q305 2SC5226 100R 2P C239 470P C325 220P C323 R313 15P 56R L205 C223 5.6NH/0603 22P Q206 BFG35 D206 3P Q207 2SK2595 L206 C222 0.65*1.45*4T J101 L214 HVU131 C240 C232 5P C233 10P C234 5P R217 470K NU 10PVC C224 5P C213 3P R218 62K R215 C214 15P L213 0.65*1.45*4T 27P L207 R226 C220 2P NU L212 NU RFPR R301 10R L215 2.2UH C230 5.6NH/0603 VC2 27NH C211 7P 2K2 L210 0.65*1.1*4T L203 C212 R318 270K C301 220P 470P 0.4*3*9T C221 470P 0.45*1.5*6T C302 12P C237 R213 22R RLS4148 7P R303 3K9 R216 470R R230 0.1R/0.5W/SMT D202 15NH Q205 470P 470P D203 PTZ5.6B 470P L202 3P C227 C225 C235 470P C217 Q204 2SC5226 4K7 C306 C208 R205 10K RFRX 22R/0805 L201 27NH 220R R202 1K Q304 2SC5226 R307 2P C205 R214 C218 470P 2K7 R208 22K R207 R204 470R C314 10K C304 8P C303 9P D304 335P/1206 RFTX R308 R212 C216 470P 27K D201 L303 15NH/SPRING COIL 10U/T R203 C322 102P C317 1U/Y5V 0805 100R Q201 BC847B C201 470P R309 330R C202 10K R311 C308 C307 Q202 BC847B R201 C300 220P 56R R219 10K C238 470P 0.45*1.5*5T R314 1K2 1P C36 R23 150R L103 C5 102P C121 R115 C120 22P R114 VC GND 102P Q6 33K C21 103P DATA FIN CLK R22 BC847B AF FIL/I FIL/O SQ/I QUAD DCOUP C112 104P C30 100P 104P C31 C32 100P 100P C118 10U/1206 C111 20.945MHZ UM1 C117 104P R101 0766 R48 470R D5 PLL_LE PLL_DATA PLL_CLK PGM_DATA R111 33K 100P 100R Q14 BCW68G RLZ5.6B 10 11 12 13 14 PTT_EN PGM_EN D3 RLS4148 RTCC VCC NC1 VSS NC2 RA0 RA1 RA2 RA3 RB0 RB1 RB2 RB3 RB4 CFU455E FM4004 C51 470P C50 22P 10K 28 27 26 25 24 23 22 21 20 19 18 17 16 15 MCLR OSC1 OSC2 RC7 RC6 RC5 RC4 RC3 RC2 RC1 RC0 RB7 RB6 RB5 RP1 10K*4 R53 1M HI/LO CHSPC RXEN TXEN1 C43 22P C45 B+ CONNECTOR DB9 HM B+ PGM_EN GND PGM_DATA PTT 47P Q7 DATA_OUT CDS DATA_IN DTC114EK PIC16C57C04 SMT CF1 D103 RLZ5.6B R50 IC3 C40 470P T2 C115 820R 1K RLZ5.6B 104P 1K X2 3.58MHZ 3X9 R47 100K D4 Q1 R46 C9 R52 A1037K 104P 104P VCC D1 C116 47P C13 CS SK DI DO PRE PE C52 C47 C48 C49 470P 470P 470P 470P IC5 93C46 SMT J1 R49 C35 10 11 12 13 14 16 15 GND MIX/I MB1504 SMT Q11 C8 102P 820R 102P 475P/0805 X101 R17 10K IC101 1K RLZ4.3B C53 C41 IC4 ELM7S32 MC3361 SMT IC1 10 LD Q104 MMBTH10 C7 11 C19 104P C15 0.33U/T DCOUP R19 100R R9 223P/X7R 0603 LMT/I 910R 12 SCAN LE 13 D209 R51 R45 4K7 C110 C16 103P/X7R VCC GND R13 3K MUTE FC VCO R11 VCC Q9 BC847B 2K7 C17 103P/X7R MIX/O FR DO R8 2K2 R108 102P OSC/O VCC 14 6K8 DTC114EK FP R14 6K8 C20 R110 560R R107 4K7 C103 1M R16 A1037K %P VP R102 105P 25V/1206 R15 Q4 BC847B 15 OSO 100R 473P/X7R 0805 16 %R 102P 1.5M 2K2 C18 OSI R106 OS/I R4 0R 2K2 C107 470P C12 C11 Q2 BCW68G R30 D101 RLS4148 R103 R10 R5 910R Q103 1U/Y5V 0805 C102 104P C4 R29 12K 106P/1206 C124 2P C108 C105 104P/X7R C106 104P C127 5P 22K 1U/1206 C29 12NH 2SC4226 R105 C104 Q10 BC847B HVU131 L101 220K 1U/Y5V 0805 R3 100K Q102 2SC5226 C37 104P 5P 102P 2P L102 56NH VR101 47KB/SMT D102 1SS226 R104 C2 15P Q101 47K 560R 1K2 C3 470P C236 C125 R61 100KB SMT C123 XF1 VR1 R20 2K2 R113 D205 560R RLZ3.0B 470P C126 102P R118 100K 470R VCC X1 12.8MHZ TCXO/SMT OUT R60 47K D6 C1 21M08B R117 C122 100P 102P 470K 104P R112 SAW FILTER R1 10K F101 R116 22R 2.2UH/BEAD C101 C42 4.7U/1206 R40 1K 470R 104P R24 C67 104P 4K7 Q15 BC847B R41 SW1 C243 104P/0805 D2 4K7 L216 CH SW 125MH TX5V R223 1K 102P IC6 RT9161-50PV C241 100R C244 470P 100U/16V/EC/SMT 10U/1206 C34 104P C245 102P IC201 LM386D C242 10U/T 8V C46 IC2 UTC7808 B+ +2.5V R531 +2.5V 100K IC504C TL064CD SMT C558 1U/Y5V 0805 R524 10K C552 R517 R521 47K C250 470P C247 223P/X7R 0603 C248 TX5V RV502 C555 R526 R523 100K 1U/Y5V 0805 IC504D TL064CD SMT DEVIATION 47K IC504A C554 R545 680R R527 47K +2.5V 1U/Y5V 0805 R528 100K D507 RLZ3.0B C546 C524 47K 10KB SMT C556 +2.5V 47K TL064CD SMT 10K RV501 10KB SMT R533 100K 14 12 0R 1U/Y5V 0805 10K C550 1U/Y5V 0805 R221 2K2 TX5V 1U/Y5V 0805 +2.5V R525 13 47P R518 C252 1U/1206 22K R546 47K 10 R532 11 C523 R534 C553 R516 100K 104P 100P 47U/16V/EC/SMT R220 IC504B TL064CD SMT C33 R224 820R R222 C251 104P RLS4148 C44 C249 47K HERMES 1U/Y5V 0805 1U/Y5V 0805 Title 52-7085UE4 Size Document Number Custom Date: Rev Friday, November 28, 2008 Sheet of Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible forcompliance could void the user's authority to operate the equipment. The antenna(s) used for this transmitter must not be co-located or operating inconjunction with any other antenna or transmitter FCC Radiation Exposure Statement: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 50cm between the radiator & your body.
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