ALL POWER AMERICA Generator Manual L0905376

APG3535 APG3535 ALL POWER GENERATOR - Manuals and Guides L0905376 View the owners manual for your ALL POWER GENERATOR #APG3535. Home:ALL POWER:/ Generator Parts:ALL POWER generator parts:#APG3535 ALL POWER generator parts:#APG3535 ALL POWER generator manual

User Manual: ALL ALL POWER AMERICA Generator Manual ALL POWER AMERICA Generator Owner's Manual, ALL POWER AMERICA Generator installation guides

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HAVE QUESTIONSOR NEED SERVICE
DO NOT RETURN TO STORE!
PLEASE CALL TOLL FREE: 888.

www.all

896.6881

3500W P ro ane Ge ne rat,or
Table of Contents

Topic

Page

Limited

Warranty

Safety

Guidelines

General

Precautions

Battery

Assembly

Operation

Inspection,

Cleaning

and Maintenance

Installation

Compliance

Specifications

WARNING!
READ AND UNDERSTAND
ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING.
FAILURE TO COMPLY WITH
INSTRUCTIONS
INTHIS
MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY
DAMAGE,
AND/OR
VOIDING OF YOUR
WARRANTY.
ALL-POWER
AMERICA
WILL NOT BE LIABLE FOR ANY
DAMAGE

BECAUSE

OF FAILURE

TO FOLLOW

THESE

INSTRUCTIONS.

Owner's

anuaJ

Limited Warranty
All=Power warrants to the original purchaser
who uses the product in a consumer
application
(personal,
residential
or household usage ) that all products
covered under this
warranty are free from defects in material and workmanship
for one year from the date of
purchase. All products covered by this limited warranty which are used in commercial
applications
(i.e. income producing)
are warranted
to be free of defects in material and workmanship
for
90 days from the date of original purchase. Products covered under this warranty include air
compressors,
air tools, service parts, pressure washers an d 9en erators.
All=Power will repair or replace, at All=Powers
sole option,
components
which have failed within the warranty period.
to the normal work flow and business hours at the service

products or
Service will be schelduled
according
center location, and the availibility of

replacement
final.

to this limited

parts. All decisions

of All=Power

This warranty gives you specific
state to state.

legal rights,

RESPONSIBILITY

PURCHASER

OF ORIGINAL

with regard

warranty

and you may also have other rights

(initial

shall be

which vary from

User):

To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized
Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center call toll free 888.896.6881.
Retain

original

Use reasonable
Manual(s).

cash register

sales

care in the operation

Deliver or ship the product
be paid by the purchaser.

receipt

as proof

and maintenance

to the Authorized

Warranty

If the purchaser does not receive satisfactory
results
Center, the purchser should contact All=Power.

of purchase

for warranty

of the product

Service

Center.

to work.

as described

Freight

form the Authorized

costs,

Warranty

in the Owner's

if any must

Sercive

3500W Propane Gener;
Limited Warranty
THIS WARRANTY
• Merchandise

:or

(cont'd)

DOES NOT COVER:
sold as reconditioned,

used as rental equipment

• Expendable
parts or accessories
supplied
inoperative or unusable after a reasonable

with the product
period of use.

or floor display
which

are expected

models.
to become

• Merchandise
that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals,
negligence,
accident,
failure to operate the product in accordance
with the instructions provided in the
Owner's Manual(s) supplied with the product, improper maintenance,
the use of accessories
attachments
not recommended
by All=Power,
or unauthorized
repair or alterations.
• Repair

and transportation

,,Costs assoiciated
costs.
• Merchandise

costs of merchandise

with assembly,

sold by All=Power

product of another
if any, will apply.

company,

required

which

determine

oil, adjustments

has been manufactured

such as gasoline

engines.

not to be defective.
or other installation

and start=up

by and identified as the

The product

manufacturer's

warranty,

,,ANY INCIDENTAL,
INDIRECT OR CONSEQUENTIAL
LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION
OF THE PRODUCT IS
NOT COVERED BY THIS WARRANTY.
Some states do not allow the exclusion,
so it may not
apply

to you.

,,IMPLIED

WARRANTIES,

INCLUDING

THOSE

OF MERCHANTABILITY

OR FITNESS

FOR

A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations
on how long an implied warranty lasts, so the
above limitations
may not apply to you.

Owi3er s
Safety Guidelines
This manual

contains

important

- Definitions
information

that you need to know and

understand
in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The followin9
symbols help you recognize this
information.
Please read the manual and pay attention to these sections.

Save These Important

Safety Instructions!

Read and understand
all of these safety
sure to retain them for future use.

WARNING!

WARNINGS

instructions.

INDICATE

A CERTAINTY

POSSIBILITY
OF PERSONAL
INJURY OR DEATH
INSTRUCTIONS
ARE NOT FOLLOWED.

OR STRONG
IF

CAUTION:
CAUTIONS
INDICATE
A POSSIBILITY
OF
EQUIPMENT
DAMAGE IF INSTRUCTIONS
ARE NOT
FOLLOWED.

NOTE:

NOTES

WARNING!

GIVE HELPFUL

IMPROPER

INFORMATION

OPERATION

OR MAINTENANCE

OF THIS PRODUCT
COULD RESULT IN SERIOUS INJURY
AND PROPERTY
DAMAGE.
READ AND UNDERSTAND
ALL
WARNINGS
AND OPERATING
INSTRUCTIONS
BEFORE USING
THIS EQUIPMENT.
WHEN USING GENERATORS,
PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED
THE RISK OF PERSONAL
INJURY.

BASIC SAFETY
TO REDUCE

anual

Propane

Gener;

General Precautions
WARNING!
FAILURE TO FOLLOW
SEVERE iNJURY OR DEATH.

THESE

iNSTRUCTiONS

CAN RESULT

RESULT
DAMAGE TO
TO FOLLOW
TH E TOOL
AND/OR
TH E iTEM YOU
WORKING
AUTION: iN FAILURE
THESE
INSTRUCTIONS
CANARE
ALSO
ON,

Carbon Monoxide
When this tool is running, ensure that the area is well ventilated.
Never run the
engine in an enclosed area. Run the engine in an open area or with an exhaust
evacuation
system in an enclosed
area.
WARNING!
THE EXHAUST CONTAINS
POISONOUS
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS
DEATH.

CARBON MONOXIDE
AND MAY LEAD TO

Fuel and Oil
This product

requires

oil and fuel. Attemptin

9 to start the engine without

oil will ruin

the engine and void the warranty. Work in well ventilated
area. Keep cigarettes,
flames or sparks away from the work area or where fuel is stored.
WARNING!
UNDER
• Propane
handling

PROPANE

CERTAIN

IS EXTREMELY

CONDITIONS.

FLAMMABLE

AND IS EXPLOSIVE

KEEP OUT OF REACH

OF CH ILDREN.

fuel and fumes are flammable
and potentially
explosive.
Use proper fuel storage
procedures.
Always have multiple ABC class fire extinguishers
nearby.

• Keep the generator

and surrounding

• Fuel or oil spills must be cleaned
any local, state, or federal codes

area clean

up immediately.
and regulations.

,, Never store fuel or other flammable

materials

at all times.
Dispose of fluids and cleaning materials as per
Store oily rags in a covered metal container.

near the generator.

and

OwI3eF s
General Precautions

13Ll

(cont'd)

Fuel and Oi| (cont'd)
• Do not smoke, or allow sparks, flames
tank. Fuel vapors are explosive.

or other

sources

of ignition around

the engine and fuel

• Keep grounded
conductive
objects, such as tools, away from exposed, live electrical
connections
to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine
operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system
explosive condition.
This buildup can occur after repeated failed
hot engine shutdown.
If this occurs,
gases to dissipate before attempting
• Use only engine

manufacturer

is still hot. Do not

can create a potentially
start attempts,
valve testing,

open exhaust system drain plugs,
to restart the generator.

recommended

parts and

if equipped,

and allow the

fuel and oil.

Hot Components
WARNING!
ENGINE AND EXHAUST
HOT AND REMAIN
HOT FOR SOME
INSULATED
GLOVES OR WAIT UNTI
HAVE COOLED BEFORE HANDLING

SYSTEM PARTS BECOME VERY
TIME AFTER THE ENGINE IS RUN. WEAR
L TH E ENGI NE AND EXHAUST SYSTEM
THESE PARTS.

Power Output
This generator is not designed to power sensitive electronic
equipment
(including
and medical devices) without the addition of an approved
line conditioner,
which
CAUTION:
WITHOUT

ATTEMPTING
TO POWER SENSITIVE
ELECTRONIC
EQUIPMENT
THE USE OF AN APPROVED
LINE CONDITIONER
MAY CAUSE

DAMAGE TO THE EQUIPMENT.
FOR ANY DIRECT OR INDIRECT
APPROVED

computers
is sold separately.

ALL POWER AMERICA
IS NOT RESPONSIBLE
DAMAGE CAUSED BY FAILURE TO USE AN

LINE CONDITIONER,

3500W

Propane

General Precautions

Generator

(cont'd)

Work Area
• Keep your work area clean and well lit. Cluttered
• Do not operate
liquids,

gases,

power

tools

or dust.

,, Keep bystanders,
children,
shields as needed.

Electrical
Grounded
grounded
grounding
plugs.

in explosive

Generators

atmospheres,

create

and visitors

benches

sparks

away while

and dark areas invite accidents.

such as in the presence

which

of flammable

may ignite the dust or fumes.

operating

a generator.

Provide

barriers

Safety
tools must be plugged into an outlet properly installed and
in accordance
with all codes and ordinances.
Never remove the
prong or modify the plu 9 in any way. Do not use any adapter

• Grounding
provides a low=resistance
path to carry
user in the event of an electrical
malfunction.

electricity

away from the

• Double insulated tools are equipped with a polarized plug where one blade is wider thanthe
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. if it still does not fit, contact a qualified electrician
to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three=wire
grounded

power

cord and grounded

power

supply

system.

• Avoid body contact with grounded
surfaces such as pipes, radiators,
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator
risk of electric shock.

to rain or wet conditions.

Water entering

ranges,

a generator

and refrigerators.

will increase

the

• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately.
Damaged power cords increase the risk of
electric shock.
• When operating
These extension

a power tool outside, use an outdoor extension cord marked "W=A" or "W".
cords are rated for outdoor use, and reduce the risk of electric shock.

OwneF s

al3ual

General Precautions (cont'd)
Electrical

Safety (cont'd)

• All connections

and conduits

licensed electricians,
codes and standards,

from

the generator

and in compliance
with all relevant local, state, and federal
and other regulations
where applicable.

• The generator
must be earth=grounded
electrical
codes and standards
before
• Do not attempt
soggy ground.

to the load must only be installed

to connect

for fixed installations
operation.

or disconnect

load connections

in accordance

while standing

by trained

and

electrical

with all relevant

in water, or on wet or

• Do not touch electrically
energized parts of the generator and interconnecting
cables
conductors
with any part of the body, or with any non =insulated conductive
object.

• Connect
electrical

with the

• Before
input.

the generator
characteristics
servicing

only to a load or electrical system (120 volt) that is compatible
and rated capacities
of the generator.

equipment

powered

by the generator,

disconnect

the equipment

from its power

• Keep all electrical equipment
clean and dry. Replace any wiring where the insulation
is cracked,
cut abraded or otherwise degraded.
Replace terminals that are worn, discolored,
or corroded.
Keep terminals clean and tight.
• insulate

all connections

and disconnected

wires.

• Guard against electric shock. Prevent body contact
radiators,
ranges, and refrigerator
enclosures.

Personal

with grounded

surfaces

such as pipes,

Safety

,, Stay alert. Watch

what you are doing,

and use common

sense when operating

a generator.

not use generator while tired or under the influence of drugs, alcohol, or medication.
of inattention
while operating generators
may result in serious personal injury.

A moment

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.

3500W

Pro

ane Gener;

General Precautions

:or

(cont'd)

Persona| Safety (cont'd)
,, Avoid accidental
starting. Make sure the power
the spark plug wire when not in use.
• Remove

adjusting

left attached

keys or wrenches

to a rotating

• Do not overreach.

• Use safety equipment.
Always
goggles. Dust mask, non=skid
appropriate

before turning

part of the generator

Keep proper

switch

footing

is in its "OFF"

the generator

on. A wrench

may result in personal

and balance

position,

and disconnect

or a key that is

injury.

at all times.

wear eye protection.
Wear ANSi approved safety impact eye
safety shoes, hard hat, or hearing protection
must be used for

conditions.

• Do not force the generator.
Use the correct generator for your application.
will do the job better and safer at the rate for which it is designed.

The correct

• Do not use the generator if the power switch does not turn it on or off. Any generator
be controlled
with the power switch is dangerous and must be replaced.

Generator

generator

that cannot

Use and Care

Make sure the power switch is in its "OFF" position and disconnect
the spark plug wire before
making any adjustment,
changing accessories,
or storing the generator. Such preventive safety
measures reduce the risk of starting th e generator accidentally.
Store idle generators
out of reach of children
dangerous
in the hands of untrained users.
Maintain generators
use" until repaired.

and other

with care. Do not use damaged

untrained

generator.

persons.

Tag damaged

Generators

generators

are

"Do not

Check for misalignment
or binding of moving parts, breakage of parts, and any other condition
that
may affect the generator's
operation.
If damaged,
have the generator serviced before using. Many
accidents
are caused by poorly maintained
generators.
Use only accessories
that are recommended
by the manufacturer
for your model.
may be suitable for one generator may become hazardous
when used on another

Accessories
generator.

that

Owner's
General

Precautions

anual

(cont'd)

Servicing
Maintain

labels and name plates on the generator

If unreadable
Generator

or missing,

service

performed

contact

personnel

a generator,

instructions
in this manual.
may create a risk of electric

Heart

and engine.

immediately

must be perform ed on ly q ualified

by unqualified

When servicing

All=Power

could

These carry

important

information.

for a replacement.

repair personnel.

Service

or maintenan

result in a risk of injury.

use only identical

replacement

Use of unauthorized
shock or injury.

parts.

parts or failure

to follow

all appropriate
maintenance

instructions

Pacemakers
WARNING!

PEOPLE

WITH

PACEMAKERS

SHOULD

CONSULT

THEIR

PHYSICIAN(S)
BEFORE USING THiS PRODUCT,
ELECTROMAGNETIC
FIELDS iN CLOSE PROXiMiTY
TO A HEART PACEMAKER
COULD CAUSE
iNTERFERENCE
TO OR FAILURE OF THE PACEMAKER.

Installation
• Ensure

installation

installation
• All electrical
electrician.

meets all applicable

performed
work,

by a qualified,

including

safety,
licensed

the earth-ground

and local and national
electrician
connection,

• Any separate fuel storage or generator supply facility
with all relevant local, state, and federal regulations.

and building
should

electrical

codes.

Have

contractor.

be completed

must be built or installed

by a licensed

in full compliance

3500W Propane Gener;
General Precautions
Installation

(cont'd)

• if the generator is installed
should not be run outdoors
,, The generator

:or

weighs

outdoors,
it must be weatherproofed
without protection
to the generator

1051bs (approx).

Two or more people

this product. Never lift the generator using the engine
equipment
to the frame of the generator
• Before lifting the generator,
ensure the lift rigging
condition,
and are rated to lift such a load.
• Keep all personnel

away from the suspended

and should be soundproofed.
and wiring conduit.

should

or alternator

and supporting

generator

during

assist when
lifting

moving

lugs. Connect

structure

or lifting
lifting

are in good

relocating.

,, The supporting
floor/ground
surface should be level and strong enough to safely hold the weight
of the generator,
if the floor/grounded
surface is not level, strong cross members should be
placed under the full length of the generator frame at its low side.
• For trailer installation,
the wheels. The trailer
contents
(tools, etc.)

the generator should be mounted on the center point of the trailer,
must be capable of supporting
the weight of the generator and all

• install sound=and weather=proofing
only when it is not raining
moisture within the generator's
area.

or snowing

over

to avoid trapping

Mechanical
• Always make sure the power switch is in its "OFF" position. Disconnect
allow the engine to completely
cool before carrying out maintenance.

the spark plug wire, and

• Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment
and binding of moving parts, any broken parts or mounting fixtures, and any
other condition that may affect proper operation technician.
,, The generator
is designed with guards for protection
from moving parts.
still be taken to protect personnel and equipment
from other mechanical
around the generator.

In any case, care must
hazards when working

OwRer s
General Precautions
Mechanical

the generator

to reach around

• Keep hands,
when engine
• Keep access

arms,

doors

gloves,

closed

and jewelry

While the generator

always

eye goggles,

scheduled

is running,

do not

reason.

away from moving

when access

wear protective

and safety

any part of the generator

or any other

parts.

Be aware that

be seen clearly.

and locked

the generator

safety

and complete

removed.

fast they cannot

on enclosures

on or around

safety

guards

guard for maintenance

long hair, loose clothing,

• Do not alter or adjust
man ufacturer.
• Always

with safety

the safety

parts are moving

• When working
approved

(cont'd)

• Do not operate
attempt

aRual

is not required.
clothing

including ANSi

hat.

that is assembled

and supplied

engine

and generator

fumes,

and hot solid surfaces.

by the

maintenance.

Chemicals
• Avoid

contact

with hot fuel, oil, exhaust

• Avoid body contact with fuels, oils, and lubricants
used in the generator.
If swallowed,
seek
medical treatment
immediately.
Do not induce vomiting if fuel is swallowed.
For skin contact,
immediately
wash with soap and water. For eye contact, immediately
flush eyes with clean water
and seek medical attention.

Noise
• Prolonged
exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSi
approved ear protection
when operating
or working around the generator when it is running.

General

Precautions

Extension

Cord

If an extension
correct gauge

cord (not included) is used, make sure to use only UL approved
and length according
to the following table:
Nameplate
Amps
full load}

0 ft.- 50 ft.

_cont'd)

Oord

50 ft.-100 ft.

having

the

Lengths

100 ft.-150 ft.

0 - 5

16 AWG

12 AWG

5.1 - 8

16 AWG

14 AWG

10 AWG

8.1 - 12

14 AWG

12 AWG

12.1 - 15

12AWG

10 AWG

15 - 20

10 AWG

cords

150 ft.-200 ft.

12 AWG
-

Owner's
Battery
This product

does not need a battery.

al3ual

Pro ane Generator
Assembly
Propane

hose connection:

Propane
Cylinder
(NOTE: This is your
common propane
BBQ cylinder)

Step

Insert

Propane
Intake Valve

Step 2

hose connection

generator

Insert

and tighten.

Generator

other

the propane

Propane
16

Hose.

(Included)

end of hose to
cylinder

& tighten.

OwRer' s

anual

Operation
-_button

Control Panel

Fill

FuellntakeValve

Pull

Start

NOTE: THE PARTS LISTED ABOVE ARE HELPFUL
CONTROLS
MENTIONED
BELOW.

FOR LOCATING

THE

CAUTION:
PRIOR TO FIRST USING THE GENERATOR,
THE ENGINE MUST
FILLED WiTH OiL OF A HiGH QUALITY SAE 10W=30 GRADE ENGINE OiL.

TO DO SO, UNSCREW
AND REMOVE THE ENGINE'S
OiL DiPSTiCK
LOCATED
AT THE BOTTOM
OF THE ENGINE CRANKCASE.
FiLL THE ENGINE'S
CRANKCASE
UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED
LiNE ON THE DiPSTiCK.
THEN SCREW THE DiPSTiCK
BACK iNTO
THE OiL FiLL HOLE.

3500W Propane Gener;

:or

Operation (cont'd)

Starting Instructions

Connect the propane hose from the
bottle to the machine

Turn the engine switch to the "ON"
position

Move the choke lever to the "START"

Turn the fuel valve to the "START"

position

Turn the valve on the propane
all the way open

Press the "PURGE"
3 seconds

bottle

button for

Owner's
Operation

anual

(cont'd)

Starting Instructions

Pull the recoil starter to start the

Move the choke lever to the "RUN"

engine

position

Turn the fuel valve to the "RUN"
position

3500W Propane Gener;
Operation

:or

(cont'd)

Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment,
make sure the generator's
capacity
(120VAC @ 23 AMPs) is adequate to supply all electrical
power. If powering
of the tools and/or

rated voltage, and amperage
loads that the unit will

exceeds the generator's
capacity,
it may be necessary
equipment
for connection
to a separate generator.

CAUTION:
WITHOUT

one or more

ATTEMPTING
TO POWER SENSITIVE
ELECTRONIC
EQUIPMENT
TH E USE OF AN APPROVED
LiNE CONDiTiONER
MAY CAUSE

DAMAGE TO THE EQUIPMENT.
FOR ANY DIRECT OR INDIRECT
APPROVED
LINE CONDITIONER.
2. Once the generator
tools and equipment

to group

ALL=POWER
iS NOT RESPONSIBLE
DAMAGE CAUSED BY FAILURE TO USE AN

is running, simply connect the power
into the 120 volt AC dual outlets.

cords

of 120 volt AC powered

NOTE: THE GENERATOR
FEATURES AN AC NON=FUSE
CIRCUIT
BREAKER
TO PROTECT THE AC CIRCUIT
IN CASE OF AN OVERLOAD.
SHOULD
AN OVERLOAD
OCCUR, THE BREAKER WILL "TRIP" TO ITS "OFF" POSITION,
CAUSI NG THE G ENERATOR
TO AUTOMATICALLY
SH UT DOWN. IN THIS CASE,
REFER TO ABOVE IN THIS POSITION.
TH EN, RESET TH E CIRCUITRY
SYSTEM BY TURNING
THE CIRCUIT
BREAKER
TO ITS "ON" POSITION.
RESTART THE GENERATOR
AND CONTINUE
POWERING
THE REMAINING
TOOLS AND EQUIPMENT.
3. Note: If the generator

4. Disconnect
all electrical
duel outlets.

breaker

trips.

powered

Turn the fuel valve to its "OFF"

tools and equipment

5. After the engine and generator have completely
location (if not already installed).

cooled,

position.

from the generator's

store generator

120 volt AC

in a safe, clean, dry

Owi3er s

al3u

Operation (cont'd)
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment,
make sure the generator's
rated voltage, and amperage
capacity
(12VDC) is adequate to supply all electrical loads that the unit will power. If powerin g
exceeds the generator's
capacity, it may be necessary to group one or more of the tools and/or
equipment
for connection
to a separate generator.
2. Connect

the power

cord of a 12 VDC powered

tool or equipment

to the DC Terminals.

CAUTION;
MAKE SURE TO CONNECT
THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL
ON THE GENERATOR,
AND CONNECT
THE NEGATIVE (=) LEAD OF THE POWER CORD TO THE
NEGATIVE

(=) TERMINAL

3. Start and run the engine

ON THE GENERATOR,

as described

above

4. When finished using the generator,
the fuel valve to its "OFF" position.

turn the engine

5. Disconnect

tools'

the electrical

powered

power

6. After the engine and generator have completely
location (if not already installed in one).

power

switch

to its "OFF"

cord from the generator's

cooled,

store the generator

position.

Turn

DC terminals.

in a safe, clean, dry

3500W Propane Generator
Operation

(cont'd)

Spark Plug Service
In order to service

the spark

plug, you will need a spark

Recommended
spark plugs: NHSP LD F7RTC.To
must be properly gapped and free of deposits.

plug wrench

ensure

1. Remove the spark plug cap.
2. Use a spark plug wrench to remove the spark plug.
3. Visually inspect the spark plug. Discard it if the insulator
plug with a wire brush if it isto be reused.
4. Measure the plug gap with a feeler gauge.

proper

(commercially

engine operation,

is cracked

or chipped.

available).
the spark

plug

Clean the spark

5. Check that the spark plug washer is in good condition.
6. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.
7, After the spark plug is seated, tighten with a spark plug wrench to compress
the washer.
NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED
SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED
SPARK PLUS OR EQUIVALENT.

OwnerYs

ai3ual

inspection, Cleaning, and
Maintenance
WARNING!

ALWAYS

MAKE SURE

'=OFF" POSiTiON.
DISCONNECT
AND ALLOW SUFFiCiENT
TiME
COMPLETELY

COOL

MAINTENANCE,
• Before

each use, inspect

Loose

BEFORE

THE ENGINE

POWER

SWITCH

iS iN iTS

THE SPARK PLUG WiRE FROM THE ENGINE.
FOR THE ENGINE AND GENERATOR
TO
PERFORMING

ANY

iNSPECTiONS,

OR CLEANING.
the generator.

Check

for:

screws

Misaligned
Cracked
Damaged

or binding
or broken
electrical

Any other condition
• If an engine problem
Do not use damaged

moving

parts

parts
wiring
that may affect

safe operation.

occurs, have it checked
equipment.

by a qualified

service

technition

before

,, Before each use, make sure the engine's oil and fuel levels are adequate.
If necessary,
crankcase
until the oil level is even with the oil hill hole and/or fill the fuel tank.
• Before

each use, remove

all debris

with a soft brush,

old engine

OIL FILL

oil

Upper Level

• Every 300 hours of use, have a qualified,
technician
generator

perform thorough
and engine.

maintenance

fill the

rag, or vacuum.

• Lubricate all moving parts using a premium
quality, lightweight
machine oil.
• Every 50 hours of use, drainthe
and replace with a high quality
SAE 10W=30 grade engine oil.

further

certified
on the

use.

3500W

Propane

Gener

Installation
NOTE:

PRIOR

TO POWERING

TOOLS

AND EQUIPMENT

MAKE

SURE THE GENERATOR'S
RATED VOLTAGE, WATTAGE AND AMPERAGE
CAPACITY
iS ADEQUATE
TO SUPPLY ALL ELECTRICAL
LOADS
THAT THE UNITWILL
POWER. iF POWERING
EXCEEDS THE GENERATOR'S
CAPACITY,
iT MAY BE NECCESSARY
TO GROUP
TOOLS AND/OR
EQUIPMENT
FOR CONNECTION
SEPERATE GENERATOR.
Electrical and other permits may be required
investigate your local building and electrical
completed
by licensed contractors.

ONE OR MORE
TO A

OF THE

for the installation of emergency
power systems.
codes before installing this unit. Installation
must be

WARNING!
THE GENERATOR
WEIGHS APPROXIMATELY
105 POUNDS.
USE
CARE AND TH E PROPER LIFTING OR H OISTING EQUIPMENT
WH EN MOVING
iT TO THE INSTALLATION
LOCATION.
ALWAYS CONNECT
HOIST LINES TO
THE FRAME

OF THE GENERATOR.

Genera| Location
• Make sure to locate
• install the generator

and install the generator

outdoors

so that the air inlets and outlets

where

cooling

are not blocked

air is readily

available.

by obstructions

such as

bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts
may require
the placement
of a barrier for protection,
in normal weather conditions,
the air vent should face
the prevailing wind direction.
• install the generator
not reach it.
• Generator

placement

on a concrete

should

slab or other area where

allow four feet of access

• Place the generator as close as possible
reduce the length of extension cords.

or flood waters

can

to all sides for maintenance.

to the electrical

rain drainage

tools

and equipment

being powered

Owner's
Installation

anual

(cont'd)

Supporting

and Mounting

Mount the generator on a concrete slab capable of supporting
the weight of the generator. The
slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor
for slab specifications
if necessary. Attach
expansion
anchor bolts (not supplied).

the frame to the concrete

slab using 3/8"

diameter

Grounding
NOTE: IT IS RECOMMENDED
THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
Connect a #6 AWG grounding
wire (not included) from the ground connector
on the
generator
power panel (picture below) to a grounding
rod (picture below). It must be driven
at least 24" deep into the earth (Soil). The grounding
rod must be an earth=driven
copper or
brass (electrode)
which can adequately
ground the generator.

Ground Connector

3500W Propane Generator
Compliance
UNITED

STATES

ENVIRONMENTAL

2006 Model Year Certificate
Manufacturer:
Small

JIANGSU

Sl Engine

Certificate
HC+NOx
Date

WASHINGTON,

DC 20460

GROUP

CO. LTD.

6JDGS.1961LA

JDG-NRSl-06-04

EL: gkW-hr

Issued:

AGENCY

of Conformity

JIANGDONG

Family:

Number:

PROTECTION

N/A

SEP 08 2005

Merrylin Zaw-Mon, Director
Certification and Compliance Division
Office of Transportation and Air Quality

Pursuant

to Section

to the terms
issued

213 of the Clean Air Act (42 U.S.C.

and conditions

for the following

required

in those

small nonroad

engine

by 40 CFR 90 and produced

only those

new small nonroad

specifications
Part90

prescribed

that applied

and which

are produced

conformity

does not cover

It is a term

of this certificate

CFR 90.126

and 90.506

requirements

to those

engines

during

certificate

may be revoked

model

described

that the manufacturer

specified

or court

or suspended

in all material

of conformity

respects

or court

by 40 CFR
This certificate

prior to the effectivedate

to all inspections

order.

Failure

described

to comply

or suspension

void ab initio for other

of the certificate.

It is also a term of this certificate

or rendered

covers

to the design

on this certificate.

shall consent

is hereby

in the documentation

in the documentationrequired

may lead to revocation

in 40 CFR Part90.

of conformity

year. This certificate

imported

in a warrant
order

this certificate

year stated

engines

7547) and 40 CFR 90, and subject

more fully described

conform

the model

small nonroad

of such a warrant
for reasons

family,

which

and authorized

certificate

provisions,

in the stated

engines

section

reasons

in 40

with the
of this
that this
specified

in 40 CFR Part90.
This certificate
delivered

does not cover small

for introduction,

nonroad

into commerce

engines

sold, offered

for sale, or introduced,

in the U.S. prior to the effective

date of the certificate.

AC electrical
Current

Output

Continuous/rated

120V/240V
Wattage

AC @ 23/11,5A

60Hz

2,800

Peak Wattage

3,500

Outl:et

Two 120VAC, 2 spring grounded
One 120/240V AC twistqock
outlet

DC electrica_
12V

8.3 A

engine
Horsepower
Type

4-cycle

OHV air-cooled

recoil

start

196c c

Displacement
Oil capacity

0.63 quart

(0.6 liter)

EPA approved

yes
I

Fuel
Type

Propane

Fuel

Capacity
Running

time

10 hrs (approx.)

Fuel gauge

none

Weight
Approximate

weight

105 Ibs,

on 5 gaW201bs

of fuel

Propane Generator

:S _¸¸¸¸_,

APA

Parts

No.

Part

No.

Description

APG3535-A-01-JD

JF168-A-01

CYLINDER

APG3535-A-02-JD

JF168-A-02

IN. VALVE GUIDE

APG3535-A-03-JD

JF168-A-03

EX. VALVE GUIDE

APG3535-A-04-JD

JF168-A-04

VALVE GUIDE

APG3535-A-05-JD

JF168-A-05

CYLINDER

APG3535-A-06-JD

JF168-A-06

HEAD COVER

COMP.

APG3535-A-07-JD

JF168-A-07

HEAD COVER

PACKING

APG3535-A-08-JD

JF168-A-08B

BREATHER

APG3535-A-09-JD

JF168-A-09

FLANGE

APG3535-A-10-JD

JF168-A-10B

CARBURETOR

APG3535-A-11-JD

JF168-A-11B

EXHAUST

APG3535-A-12-JD

JF168-A-12

DOWEL

APG3535-A-13-JD

JF168-A-13

FLANGE

APG3535-A-14-JD

JF168-A-14

SPARK

HEAD COME

CLIP

HEAD GASKET

TUBE

BOLT (M6x12)
STUD

PIPE STUD

BOLT
BOLT

PIN (10x16)
BOLT (M8x58)
PLUG

(LD NGK)

APA

Parts

No.

Parts

No.

Description

APG3535-B-01-JD

JF200-B-01

CRANK

CASE

APG3535-B-02-JD

JF168-B-02

OIL LEVEL SWITCH

APG3535-B-03-JD

JF168-B-03

GOVERNOR

GEAR ASSY.

APG3535-B-04-JD

JF168-B-04

GOVERNOR

SLIDER

APG3535-B-05-JD

JF168-B-05

ROCKER

APG3535-B-06-JD

JF168-B-06

LOCK PIN (8mm)

APG3535-B-07-JD

JF168-B-07

FLANGE

APG3535-B-08-JD

JF168-B-08

DRAIN

APG3535-B-09-JD

JF168-B-09

SLIDER

APG3535-B-10-JD

JF168-B-10

DRAIN

APG3535-B-11-JD

JF168-B-11

GOVERNOR

APG3535-B-12-JD

JF168-B-12

BALL BEARING

APG3535-B-13-JD

JF168-B-13

OIL SEAL ((I)25x(p41.25x6)

APG3535-B-14-JD

JF168-B-14

O-RING

APG3535-B-15-JD

JF168-B-15

FLANGE

APG3535-B-16-JD

JF168-B-16

GOVERNOR

ASSY.

BOLT (M6x20)
PLUG BOLT
WASHER

(6mm)

PLUG WASHER
HOLDER

(10.2mm)
CLIP
.)

(6205)

(TPI

(14mm)
NUT (M10)
GEAR (6mm)

Propane Generator
z3

APA

Parts

No.

Parts

No.

APG3535-C-01-JD

JF168-C-01B

Description
CRANKCASE

APG3535-C-02-JD

JF168-C-02

CASE COVER

APG3535-C-03-JD

JF168-C-03

OIL SCALE

APG3535-C-04-JD

JF168-C-04

OIL SCALE

APG3535-C-05-JD

JF168-B-13

APG3535-C-06-JD
APG3535-C-07-JD

JF168-C-05
JF168-C-06

OIL SEAL ((p25x(p41.25x6)
DOWEL PIN (8x14)

APG3535-C-08-JD

JF168-B-12

FLANGE

COVER

SEAL

BOLT (M8x28)

BALL BEARING

(6205)

APA Parts No.
APG3535-D-01-JD

Parts No.
JF200-D-02

Description
CRANKSHAFT

APG3535-D-02-JD

JF168-D-03

SEMICIRCLE

COMR
KEY

Propane Generator

APA

Parts

No,

Parts

No,

APG3535-E-01-JD

JF168-E-01

Description
PISTON RING SET

APG3535-E-02-JD

JF2OO-E-02

PISTON

APG3535-E-03-JD

JF168-E-03

PISTON

APG3535-E-04-JD

JF168-E-04

CONNECTING

APG3535-E-05-JD
APG3535-E-06-JD

JF168-E-05
JF168-E-06

CONNECTION
ROD BOLT
PISTON PIN CLIP (18mm)

PIN
ROD ASSY.

APA

Parts

No.

APG3535-F-01-JD
APG3535-F-02-JD

Parts No.
JF200-F-01
JF200-F-02

CAM S HAFT ASSY.

APG3535-F-03-JD

JF168-F-03

ROCKER

APG3535-F-04-JD

JF200-F-04

VALVE LIFTER

APG3535-F-05-JD

JF168-F-05

ADJUSTING

APG3535-F-06-JD
APG3535-F-07-JD

JF168-F-06
JF168-F-07

WEIGHT

APG3535-F-08-JD

JF168-F-08

EX. VALVE

APG3535-F-09-JD

JF168-F-09

VALVE SPRING

APG3535-F-10-JD

JF168-F-10

IN. VALVE SPRING

APG3535-F-11-JD
APG3535-F-12-JD

JF168-F-11
JF168-F-12

EX. VALVE SPRING

APG3535-F-13-JD

JF200-F-13

PUSH ROD GUIDE PLATE

APG3535-F-14-JD

JF168-F-14

APG3535-F-15-JD

JF168-F-15

ROCKER BOLT (M8)
LOCKNUT

APG3535-F-16-JD

JF168-F-16

ROCKER

Description
PUSH ROD
ARM

NUT

RETURN

SPRING

IN. VALVE

RETAINER
RETAINER

EX. VALVE HELMET

ASSY.

Propane Generator

APA

Parts

No,

Parts

No,

APG3535-G-01-JD

JF168-G-01

Description
RECOIL STARTER ASSY.

APG3535-G-02-JD

JF168-G-02

SETTING

SCREW

APG3535-G-03-JD

JF168-G-03

RATCHET

GUIDE

APG3535-G-04-JD

JF168-G-04

FRICTION

SPRING

APG3535-G-05-JD
APG3535-G-06-JD

JF168-G-05
JF168-G-06

STARTER
RATCHET

RATCHET
SPRING

APG3535-G-07-JD

JF168-G-07

RECOIL

STARTER

REEL

APG3535-G-08-JD

JF168-G-08

RECOIL

STARTER

SPRING

APG3535-G-09-JD
APG3535-G-10-JD

JF168-G-09
JF168-G-10

RECOIL
RECOIL

STARTER
STARTER

CASE COME
ROPE

APG3535-G-11-JD

JF168-G-11

STARTER

APG3535-G-12-JD

JF168-G-12

APG3535-G-13-JD

JF200-G-13

FLANGE BOLT (M6x8)
RECOIL STARTER SPACER

GRIP

APA Parts No.
APG3535-H-01-JD

Parts No.
JF200-H-01

Description
FAN COVER

APG3535-H-02-JD

JF168-H-02

FLYWHEEL

APG3535-H-03-JD

JF168-H-03

CORD CLAMPER

APG3535-H-04-JD

JF168-H-04

SHROUD

APG3535-H-05-JD
APG3535-H-06-JD

JF168-H-08
JF168-H-09

FLANGE
FLANGE

COMR
SIDE PLATE

BOLT (M6x12)
BOLT (M6x16)

Propane Generator

3
5

APA

Parts

No.

Parts

No.

APG3535-1-01-JD

JF168-1-01

Description
INTAKE PIPE GASKET

APG3535-1-02-JD

JF200-1-02B

CARBURETOR

APG3535-1-03-JD

JF168-1-03

PAPER GASKET

APG3535-1-04-JD
APG3535-1-05-JD

JF200LPG-I-01
JF168-1-05

CARBURETOR
MIXER
CARBURETOR

SPACER

APG3535-1-06-JD

JF200LPG-I-02

CHOKE

LEVER

COMP

APG3535-1-07-JD

JF200LPG-I-03

INTAKE

TIE-IN

APG3535-1-08-JD

JF200LPG-I-04

MAGNETIC

APG3535-1-09-JD
APG3535-1-10-JD

JF200LPG-I-05
JF200LPG-I-06

HIGH PRESSURE
DECOMPRESSION

PIPE
VALVE

APG3535-1-11-JD

JF200LPG-I-07

LOW PRESSURE

PIPE

APG3535-1-12-JD

JF200LPG-I-08

TUBE CLIP

APG3535-1-13-JD

JF200LPG-I-09

AIRPROOF

INSULATING

COMP

VALVE

GASKET

PLATE

APA

Parts

No.

Parts

No.

Description

APG3535-J-01-JD
APG3535-J-02-JD

JF168-L-01
JF168-L-02

OUTER FILTER
AIR CLEANER PRINCIPAL

APG3535-J-03-JD

JF168-L-03

AIR CLEANER

CASE COMP.

APG3535-J-04-JD

JF168-L-04

AIR CLEANER

COVER

APG3535-J-05-JD

JF168-L-05

AIR CLEANER

SUPPORT

APG3535-J-06-JD
APG3535-J-07-JD

JF168-L-06
JF168-L-07

AIR CLEANER SEAL
WINKER SETTING BOLT

APG3535-J-08-JD
APG3535-J-09-JD
APG3535-J-10-JD

JF168-L-08
JF168-L-09
JF168-L-10

FLANGE NUT (M6)
FLANGE BOLT (M6xl0)
AIR CLEANERASSY.

PART

Propane Generator

APA

Parts

No.

Parts

No.

Description

APG3535-K-01-JD
APG3535-K-02-JD

JD2000-A-01
JD2000-A-02

FLANGE BOLT (M6x12)
MUFFLER PROTECTOR

APG3535-K-03-JD
APG3535-K-04-JD

JD2000-A-03
JD2000-A-04

FLANGE BOLT (M8x25)
EXHAUST PIPE

APG3535-K-05-JD
APG3535-K-06-JD
APG3535-K-07-JD

JD2000-A-05
JD2000-A-06
JD3500LPG-A-01

EXHAUST
EXHAUST
MUFFLER

APG3535-K-08-JD
APG3535-K-09-JD

JD2000-A-08
JD2000-A-09

FLANGE BOLT (M8x16)
MUFFLER STAY

APG3535-K-10-JD
APG3535-K-11-JD

JD2000-A-10
JD3500LPG-A-02

FLANGE BOLT (M8x40)
MUFFLERASSY

PIPE NUT (M8)
PIPE GASKET
COME

APA Parts No.
APG3535-L-01-JD

Parts No.
JF168-O-01A

Description
FLYWHEEL

APG3535-L-02-JD

JF168-O-02

COOLING

APG3535-L-03-JD
APG3535-L-04-JD

JF200-O-03
JF168-O-04

STARTER PULLEY
FLYWHEEL NUT

APG3535-L-05-JD

JF168-O-05

IGNITION

APG3535-L-06-JD

JF168-O-06

FLANGE

COMP.
FAN

COIL ASSY.
BOLT (M6

3500W

Propane

Generator

APA

Parts

No.

Parts

No.

APG3535-M-01-JD

JF168-P-18

APG3535-M-02-JD

JF168-P-06

APG3535-M-03-JD
APG3535-M-04-JD

JF168-P-19

Description
FLANGE BOLT (M6x12)
GOVERNOR
SPRING
FLANGE BOLT (M6)
CONTROLARM

APG3535-M-05-JD

JF168-P-04
JF168-P-25

APG3535-M-06-JD

JF168-P-07

FLANGE NUT (M6)
THROTTLE
RETURN

APG3535-M-07-JD

JF168-P-05

GOVERNOR

APG3535-M-08-JD

JF168-P-08

CONTROLASSY.

ROD

SPRING

APA

Parts

No.

Parts

No.

Description

APG3535-N-01-JD
APG3535-N-02-JD

JF200 LPG-I-04
JD3500LPG-B-01

MAGNETIC

APG3535-N-03-JD

JD6500BST-E-04

ENGINE SWITCH ASSY.
VOLTMETER
ASSY.

APG3535-N-04-JD

JD3500LPG-B-02

CIRCUIT

APG3535-N-05-JD

JD6500BST-E-08

APG3535-N-06-JD
APG3535-N-07-JD

JD3500LPG-B-03
JD6500BST-E-05

120V/240V
RELAY

APG3535-N-08-JD

JD6500BST-E-06

120V RECEPTACLE(Ru-22)
CIRCUIT BREAKER

APG3535-N-09-JD

JD3500LPG-B-04

DIRECTCURRENTRECEPTACLE

APG3535-N-10-JD

JD6500BST-E-09

EARTH TERMINAL

VALVE

BREAKER
RECEPTACLE(L14-30)

SET

Propane Generator
5

APA

Parts

No.

Parts

°°

No,

APG3535-O-01-JD

JD3500LPG-C-01

Description
FRAME COME

APG3535-O-02-JD

JD3000-B-02

BOTTOM

APG3535-O-03-JD

JD3000-B-03

APG3535-O-04-JD

JD3500LPG-C-02

FLANGE NUT (M8)
ARC COVER

APG3535-O-05-JD

JD3500LPG-C-03

FLANGE

BOLT (M6X12)

APG3535-O-06-JD
APG3535-O-07-JD

JD3500LPG-C-04
JD3500LPG-C-05

FLANGE
COPING

NUT (M6)

APG3535-O-08-JD

JD3500LPG-C-06

FIX FRAME

RUBBER

t!16

APA

Parts

No.

Parts

No.

Description

APG3535-P-01-JD

JD3500LPG-D-01

STATOR

COVER

APG3535-P-02-JD

JD3500LPG-D-02

STATOR

ASSY.

APG3535-P-03-JD
APG3535-P-04-JD

JD3000-C-03
JD3000-C-04

COOLING FAN
BRUSH ASSY.

APG3535-P-05-JD

JD3000-C-05

TAPPING

APG3535-P-06-JD

JD3000-C-06

APG3535-P-07-JD
APG3535-P-08-JD

JD3000-C-07
JD3500LPG-D-03

HOUSING, RR
PAN SCREW
FLANGE BOLT

APG3535-P-09-JD

JD3000-C-09

AUTOMATIC
VOI REGULATOR

APG3535-P-10-JD

JD3000-C-10

GENERATOR

APG3535-P-11-JD
APG3535-P-12-JD

JD3500LPG-D-04
JD3000-C-14

CABLE TIE
BEARING ASSY.

APG3535-P-13-JD

JD3000-C-15

PLAI N WASH ER

APG3535-P-14-JD

JD3500LPG-D-05

FLANGE

APG3535-P-15-JD

JD3500LPG-D-06

GENERATOR

APG3535-P-16-JD

JD3000-C-16

GENERATOR

APG3535-P-17-JD

JD3000-C-17

FLANGE

SCREW

ASSY.

COVER

BOLT
COVER

BOLT(M5x12)

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PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 43
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Sun Jun 07 04:18:27 2009
Author                          : 
Title                           : 
Subject                         :

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ALL POWER AMERICA Generator Manual L0905376

APG3535 APG3535 ALL POWER GENERATOR - Manuals and Guides L0905376 View the owners manual for your ALL POWER GENERATOR #APG3535. Home:ALL POWER:/ Generator Parts:ALL POWER generator parts:#APG3535 ALL POWER generator parts:#APG3535 ALL POWER generator manual

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