ALL POWER AMERICA Generator Manual L0905376

APG3535 APG3535 ALL POWER GENERATOR - Manuals and Guides L0905376 View the owners manual for your ALL POWER GENERATOR #APG3535. Home:ALL POWER:/ Generator Parts:ALL POWER generator parts:#APG3535 ALL POWER generator parts:#APG3535 ALL POWER generator manual

User Manual: ALL ALL POWER AMERICA Generator Manual ALL POWER AMERICA Generator Owner's Manual, ALL POWER AMERICA Generator installation guides

Open the PDF directly: View PDF .
Page Count: 43

P|easereadandsavethese|flstmct|eflso

HAVEQUESTIONSORNEED SERVICE

DO NOTRETURN TOSTORE!

PLEASECALL TOLLFREE: 888. 896.6881

www.all )m

3500W P Ge rat,

ro ane ne or

Table of Contents

Topic Page

Limited Warranty 3

Safety Guidelines 5

General Precautions 6

Battery 15

Assembly 16

Operation 17

Inspection, Cleaning and Maintenance 23

Installation 24

Compliance 26

Specifications 27

WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS

IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH

INSTRUCTIONS INTHIS MANUAL COULD RESULT IN PERSONAL

INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR

WARRANTY. ALL-POWER AMERICA WILL NOT BE LIABLE FOR ANY

DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

Owner's anuaJ

Limited Warranty

All=Power warrants to the original purchaser who uses the product in a consumer

application (personal, residential or household usage ) that all products covered under this

warranty are free from defects in material and workmanship for one year from the date of

purchase. All products covered by this limited warranty which are used in commercial applications

(i.e. income producing) are warranted to be free of defects in material and workmanship for

90 days from the date of original purchase. Products covered under this warranty include air

compressors, air tools, service parts, pressure washers an d 9en erators.

All=Power will repair or replace, at All=Powers sole option, products or

components which have failed within the warranty period. Service will be schelduled according

to the normal work flow and business hours at the service center location, and the availibility of

replacement parts. All decisions of All=Power with regard to this limited warranty shall be

final.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):

To process a warranty claim on this product, DO NOT return item to the retailer. The product must

be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized

Warranty Service Center call toll free 888.896.6881.

Retain original cash register sales receipt as proof of purchase for warranty to work.

Use reasonable care in the operation and maintenance of the product as described in the Owner's

Manual(s).

Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must

be paid by the purchaser.

If the purchaser does not receive satisfactory results form the Authorized Warranty Sercive

Center, the purchser should contact All=Power.

3500W Propane Gener; :or

Limited Warranty (cont'd)

THIS WARRANTY DOES NOT COVER:

• Merchandise sold as reconditioned, used as rental equipment or floor display models.

• Expendable parts or accessories supplied with the product which are expected to become

inoperative or unusable after a reasonable period of use.

• Merchandise that has become damaged or inoperative because of ordinary wear, misuse,

cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,

accident, failure to operate the product in accordance with the instructions provided in the

Owner's Manual(s) supplied with the product, improper maintenance, the use of accessories or

attachments not recommended by All=Power, or unauthorized repair or alterations.

• Repair and transportation costs of merchandise determine not to be defective.

,,Costs assoiciated with assembly, required oil, adjustments or other installation and start=up

costs.

• Merchandise sold by All=Power which has been manufactured by and identified as the

product of another company, such as gasoline engines. The product manufacturer's warranty,

if any, will apply.

,,ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT

MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS

NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not

apply to you.

,,IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR

A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL

PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the

above limitations may not apply to you.

Owi3er s anual

Safety Guidelines - Definitions

This manual contains important information that you need to know and

understand in order to protect YOUR SAFETY and to PREVENT

EQUIPMENT PROBLEMS. The followin9 symbols help you recognize this

information. Please read the manual and pay attention to these sections.

Save These Important Safety Instructions!

Read and understand all of these safety instructions. Be

sure to retain them for future use.

WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG

POSSIBILITY OF PERSONAL INJURY OR DEATH IF

INSTRUCTIONS ARE NOT FOLLOWED.

CAUTION: CAUTIONS INDICATE A POSSIBILITY OF

EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT

FOLLOWED.

NOTE: NOTES GIVE HELPFUL INFORMATION

WARNING! IMPROPER OPERATION OR MAINTENANCE

OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY

AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING

THIS EQUIPMENT. WHEN USING GENERATORS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE

THE RISK OF PERSONAL INJURY.

Propane Gener; or

General Precautions

WARNING! FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN RESULT iN

SEVERE iNJURY OR DEATH.

_AUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO

RESULT iN DAMAGE TO TH E TOOL AND/OR TH E iTEM YOU ARE WORKING

ON,

Carbon Monoxide

When this tool is running, ensure that the area is well ventilated. Never run the

engine in an enclosed area. Run the engine in an open area or with an exhaust

evacuation system in an enclosed area.

WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE

GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO

DEATH.

Fuel and Oil

This product requires oil and fuel. Attemptin 9 to start the engine without oil will ruin

the engine and void the warranty. Work in well ventilated area. Keep cigarettes,

flames or sparks away from the work area or where fuel is stored.

WARNING! PROPANE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE

UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CH ILDREN.

• Propane fuel and fumes are flammable and potentially explosive. Use proper fuel storage and

handling procedures. Always have multiple ABC class fire extinguishers nearby.

• Keep the generator and surrounding area clean at all times.

• Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per

any local, state, or federal codes and regulations. Store oily rags in a covered metal container.

,, Never store fuel or other flammable materials near the generator.

OwI3eF s 13Ll

General Precautions (cont'd)

Fuel and Oi| (cont'd)

• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel

tank. Fuel vapors are explosive.

• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and

connections to avoid sparking or arcing. These events could ignite fumes or vapors.

• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not

operate the generator with known leaks in the fuel system

• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially

explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or

hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the

gases to dissipate before attempting to restart the generator.

•Use only engine manufacturer recommended fuel and oil.

Hot Components

WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY

HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR

INSULATED GLOVES OR WAIT UNTI L TH E ENGI NE AND EXHAUST SYSTEM

HAVE COOLED BEFORE HANDLING THESE PARTS.

Power Output

This generator is not designed to power sensitive electronic equipment (including computers

and medical devices) without the addition of an approved line conditioner, which is sold separately.

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE

DAMAGE TO THE EQUIPMENT. ALL POWER AMERICA IS NOT RESPONSIBLE

FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER,

3500W Propane Generator

General Precautions (cont'd)

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.

,, Keep bystanders, children, and visitors away while operating a generator. Provide barriers or

shields as needed.

Electrical Safety

Grounded tools must be plugged into an outlet properly installed and

grounded in accordance with all codes and ordinances. Never remove the

grounding prong or modify the plu 9 in any way. Do not use any adapter

plugs.

• Grounding provides a low=resistance path to carry electricity away from the

user in the event of an electrical malfunction.

• Double insulated tools are equipped with a polarized plug where one blade is wider thanthe

other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,

reverse the plug. if it still does not fit, contact a qualified electrician to install a polarized outlet.

Do not change the plug in any way. Double insulation eliminates the need for the three=wire

grounded power cord and grounded power supply system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.

There is an increased risk of electric shock if your body is grounded.

• Do not expose generator to rain or wet conditions. Water entering a generator will increase the

risk of electric shock.

• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving

parts. Replace damaged power cords immediately. Damaged power cords increase the risk of

electric shock.

• When operating a power tool outside, use an outdoor extension cord marked "W=A" or "W".

These extension cords are rated for outdoor use, and reduce the risk of electric shock.

OwneF s al3ual

General Precautions (cont'd)

Electrical Safety (cont'd)

• All connections and conduits from the generator to the load must only be installed by trained and

licensed electricians, and in compliance with all relevant local, state, and federal electrical

codes and standards, and other regulations where applicable.

• The generator must be earth=grounded for fixed installations in accordance with all relevant

electrical codes and standards before operation.

• Do not attempt to connect or disconnect load connections while standing in water, or on wet or

soggy ground.

• Do not touch electrically energized parts of the generator and interconnecting cables or

conductors with any part of the body, or with any non =insulated conductive object.

• Connect the generator only to a load or electrical system (120 volt) that is compatible with the

electrical characteristics and rated capacities of the generator.

• Before servicing equipment powered by the generator, disconnect the equipment from its power

input.

• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,

cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.

Keep terminals clean and tight.

• insulate all connections and disconnected wires.

• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,

radiators, ranges, and refrigerator enclosures.

Personal Safety

,, Stay alert. Watch what you are doing, and use common sense when operating a generator. Do

not use generator while tired or under the influence of drugs, alcohol, or medication. A moment

of inattention while operating generators may result in serious personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,

and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in

moving parts.

3500W Pro ane Gener; :or

General Precautions (cont'd)

Persona| Safety (cont'd)

,, Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect

the spark plug wire when not in use.

• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is

left attached to a rotating part of the generator may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times.

• Use safety equipment. Always wear eye protection. Wear ANSi approved safety impact eye

goggles. Dust mask, non=skid safety shoes, hard hat, or hearing protection must be used for

appropriate conditions.

• Do not force the generator. Use the correct generator for your application. The correct generator

will do the job better and safer at the rate for which it is designed.

• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot

be controlled with the power switch is dangerous and must be replaced.

Generator Use and Care

Make sure the power switch is in its "OFF" position and disconnect the spark plug wire before

making any adjustment, changing accessories, or storing the generator. Such preventive safety

measures reduce the risk of starting th e generator accidentally.

Store idle generators out of reach of children and other untrained persons. Generators are

dangerous in the hands of untrained users.

Maintain generators with care. Do not use damaged generator. Tag damaged generators "Do not

use" until repaired.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that

may affect the generator's operation. If damaged, have the generator serviced before using. Many

accidents are caused by poorly maintained generators.

Use only accessories that are recommended by the manufacturer for your model. Accessories that

may be suitable for one generator may become hazardous when used on another generator.

Owner's anual

General Precautions (cont'd)

Servicing

Maintain labels and name plates on the generator and engine. These carry important information.

If unreadable or missing, contact All=Power immediately for a replacement.

Generator service must be perform ed on ly q ualified repair personnel. Service or maintenan ce

performed by unqualified personnel could result in a risk of injury.

When servicing a generator, use only identical replacement parts. Follow all appropriate

instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

Heart Pacemakers

WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR

PHYSICIAN(S) BEFORE USING THiS PRODUCT, ELECTROMAGNETIC

FIELDS iN CLOSE PROXiMiTY TO A HEART PACEMAKER COULD CAUSE

iNTERFERENCE TO OR FAILURE OF THE PACEMAKER.

Installation

• Ensure installation meets all applicable safety, and local and national electrical codes. Have

installation performed by a qualified, licensed electrician and building contractor.

• All electrical work, including the earth-ground connection, should be completed by a licensed

electrician.

• Any separate fuel storage or generator supply facility must be built or installed in full compliance

with all relevant local, state, and federal regulations.

3500W Propane Gener; :or

General Precautions (cont'd)

Installation (cont'd)

•if the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It

should not be run outdoors without protection to the generator and wiring conduit.

,, The generator weighs 1051bs (approx). Two or more people should assist when moving or lifting

this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting

equipment to the frame of the generator

• Before lifting the generator, ensure the lift rigging and supporting structure are in good

condition, and are rated to lift such a load.

• Keep all personnel away from the suspended generator during relocating.

,, The supporting floor/ground surface should be level and strong enough to safely hold the weight

of the generator, if the floor/grounded surface is not level, strong cross members should be

placed under the full length of the generator frame at its low side.

• For trailer installation, the generator should be mounted on the center point of the trailer, over

the wheels. The trailer must be capable of supporting the weight of the generator and all

contents (tools, etc.)

• install sound=and weather=proofing only when it is not raining or snowing to avoid trapping

moisture within the generator's area.

Mechanical

• Always make sure the power switch is in its "OFF" position. Disconnect the spark plug wire, and

allow the engine to completely cool before carrying out maintenance.

• Check for damaged parts. Before using the generator, any part that appears damaged should

be carefully checked to determine that it will operate properly and perform its intended function.

Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any

other condition that may affect proper operation technician.

,, The generator is designed with guards for protection from moving parts. In any case, care must

still be taken to protect personnel and equipment from other mechanical hazards when working

around the generator.

OwRer s aRual

General Precautions (cont'd)

Mechanical (cont'd)

• Do not operate the generator with safety guards removed. While the generator is running, do not

attempt to reach around the safety guard for maintenance or any other reason.

• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that

when engine parts are moving fast they cannot be seen clearly.

• Keep access doors on enclosures closed and locked when access is not required.

• When working on or around the generator always wear protective clothing including ANSi

approved safety gloves, safety eye goggles, and safety hat.

• Do not alter or adjust any part of the generator that is assembled and supplied by the

man ufacturer.

• Always follow and complete scheduled engine and generator maintenance.

Chemicals

• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek

medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,

immediately wash with soap and water. For eye contact, immediately flush eyes with clean water

and seek medical attention.

Noise

• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSi

approved ear protection when operating or working around the generator when it is running.

General Precautions _cont'd)

Extension Cord

If an extension cord (not included) is used, make sure to use only UL approved cords having the

correct gauge and length according to the following table:

Nameplate Amps (@ Oord Lengths

full load}

0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.

0 - 5 16 AWG 16 AWG 12 AWG 12 AWG

5.1 -8 16 AWG 14 AWG 10 AWG -

8.1 -12 14 AWG 12 AWG -

12.1 - 15 12AWG 10 AWG -

15 -20 10 AWG 10 AWG -

Owner's al3ual

Battery

This product does not need a battery.

Pro ane Generator

Assembly

Propane hose connection:

Propane Cylinder

(NOTE: This is your

common propane

BBQ cylinder) Propane

Intake Valve

Step 1 Step 2

Insert hose connection to

generator and tighten.

Insert other end of hose to

the propane cylinder & tighten.

Generator Propane Hose. (Included)

OwRer' s anual

Operation -_button

Control Panel

FuellntakeValve

Fill

Pull Start

NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE

CONTROLS MENTIONED BELOW.

CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE

FILLED WiTH OiL OF A HiGH QUALITY SAE 10W=30 GRADE ENGINE OiL.

TO DO SO, UNSCREW AND REMOVE THE ENGINE'S OiL DiPSTiCK LOCATED

AT THE BOTTOM OF THE ENGINE CRANKCASE. FiLL THE ENGINE'S

CRANKCASE UNTIL THE OiL LEVEL iS LEVEL WiTH THE UPPER MARKED

LiNE ON THE DiPSTiCK. THEN SCREW THE DiPSTiCK BACK iNTO

THE OiL FiLL HOLE.

3500W Propane Gener; :or

Operation (cont'd)

Starting Instructions

Connect the propane hose from the

bottle to the machine Turn the engine switch to the "ON"

position

Move the choke lever to the "START"

position

Turn the valve on the propane bottle

all the way open

Turn the fuel valve to the "START"

position

Press the "PURGE" button for

3 seconds

Owner's anual

Operation (cont'd)

Starting Instructions

Pull the recoil starter to start the

engine

Move the choke lever to the "RUN"

position

Turn the fuel valve to the "RUN"

position

3500W Propane Gener; :or

Operation (cont'd)

Powering 120 Volt AC Tools And Equipment:

1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage

capacity (120VAC @ 23 AMPs) is adequate to supply all electrical loads that the unit will

power. If powering exceeds the generator's capacity, it may be necessary to group one or more

of the tools and/or equipment for connection to a separate generator.

2. Once the

tools and

CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT

WITHOUT TH E USE OF AN APPROVED LiNE CONDiTiONER MAY CAUSE

DAMAGE TO THE EQUIPMENT. ALL=POWER iS NOT RESPONSIBLE

FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN

APPROVED LINE CONDITIONER.

generator is running, simply connect the power cords of 120 volt AC powered

equipment into the 120 volt AC dual outlets.

NOTE: THE GENERATOR FEATURES AN AC NON=FUSE CIRCUIT BREAKER

TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD

AN OVERLOAD OCCUR, THE BREAKER WILL "TRIP" TO ITS "OFF" POSITION,

CAUSI NG THE G ENERATOR TO AUTOMATICALLY SH UT DOWN. IN THIS CASE,

REFER TO ABOVE IN THIS POSITION. TH EN, RESET TH E CIRCUITRY

SYSTEM BY TURNING THE CIRCUIT BREAKER TO ITS "ON" POSITION.

RESTART THE GENERATOR AND CONTINUE POWERING THE REMAINING

TOOLS AND EQUIPMENT.

3. Note: If the generator breaker trips. Turn the fuel valve to its "OFF" position.

4. Disconnect all electrical powered tools and equipment from the generator's 120 volt AC

duel outlets.

5. After the engine and generator have completely cooled, store generator in a safe, clean, dry

location (if not already installed).

Owi3er s al3u

Operation (cont'd)

Powering 12 Volt DC tools and Equipment:

1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage

capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powerin g

exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or

equipment for connection to a separate generator.

2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.

CAUTION; MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE

POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,

AND CONNECT THE NEGATIVE (=) LEAD OF THE POWER CORD TO THE

NEGATIVE (=) TERMINAL ON THE GENERATOR,

3. Start and run the engine as described above

4. When finished using the generator, turn the engine power switch to its "OFF" position. Turn

the fuel valve to its "OFF" position.

5. Disconnect the electrical powered tools' power cord from the generator's DC terminals.

6. After the engine and generator have completely cooled, store the generator in a safe, clean, dry

location (if not already installed in one).

3500W Propane Generator

Operation (cont'd)

Spark Plug Service

In order to service the spark plug, you will need a spark plug wrench (commercially available).

Recommended spark plugs: NHSP LD F7RTC.To ensure proper engine operation, the spark plug

must be properly gapped and free of deposits.

1. Remove the spark plug cap.

2. Use a spark plug wrench to remove the spark plug.

3. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark

plug with a wire brush if it isto be reused.

4. Measure the plug gap with a feeler gauge.

5. Check that the spark plug washer is in good condition.

6. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.

7, After the spark plug is seated, tighten with a spark plug wrench to compress the washer.

NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY

TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE

ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.

USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.

OwnerYs ai3ual

inspection, Cleaning, and

Maintenance

WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH iS iN iTS

'=OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE.

AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR TO

COMPLETELY COOL BEFORE PERFORMING ANY iNSPECTiONS,

MAINTENANCE, OR CLEANING.

• Before each use, inspect the generator. Check for:

Loose screws

Misaligned or binding moving parts

Cracked or broken parts

Damaged electrical wiring

Any other condition that may affect safe operation.

• If an engine problem occurs, have it checked by a qualified service technition before further use.

Do not use damaged equipment.

,, Before each use, make sure the engine's oil and fuel levels are adequate. If necessary, fill the

crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.

• Before each use, remove all debris with a soft brush, rag, or vacuum.

• Lubricate all moving parts using a premium

quality, lightweight machine oil. OIL FILL

• Every 50 hours of use, drainthe old engine oil

and replace with a high quality

SAE 10W=30 grade engine oil.

• Every 300 hours of use, have a qualified, certified

technician perform thorough maintenance on the

generator and engine.

Upper Level

3500W Propane Gener or

Installation

NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE

SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE

CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS

THAT THE UNITWILL POWER. iF POWERING EXCEEDS THE GENERATOR'S

CAPACITY, iT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE

TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A

SEPERATE GENERATOR.

Electrical and other permits may be required for the installation of emergency power systems.

investigate your local building and electrical codes before installing this unit. Installation must be

completed by licensed contractors.

WARNING! THE GENERATOR WEIGHS APPROXIMATELY 105 POUNDS. USE

CARE AND TH E PROPER LIFTING OR H OISTING EQUIPMENT WH EN MOVING

iT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO

THE FRAME OF THE GENERATOR.

Genera| Location

• Make sure to locate and install the generator outdoors where cooling air is readily available.

•install the generator so that the air inlets and outlets are not blocked by obstructions such as

bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require

the placement of a barrier for protection, in normal weather conditions, the air vent should face

the prevailing wind direction.

•install the generator on a concrete slab or other area where rain drainage or flood waters can

not reach it.

• Generator placement should allow four feet of access to all sides for maintenance.

• Place the generator as close as possible to the electrical tools and equipment being powered to

reduce the length of extension cords.

Owner's anual

Installation (cont'd)

Supporting and Mounting

Mount the generator on a concrete slab capable of supporting the weight of the generator. The

slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor

for slab specifications if necessary. Attach the frame to the concrete slab using 3/8" diameter

expansion anchor bolts (not supplied).

Grounding

NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED

ELECTRICIAN PERFORM THIS PROCEDURE

Connect a #6 AWG grounding wire (not included) from the ground connector on the

generator power panel (picture below) to a grounding rod (picture below). It must be driven

at least 24" deep into the earth (Soil). The grounding rod must be an earth=driven copper or

brass (electrode) which can adequately ground the generator.

Ground Connector

3500W Propane Generator

Compliance

UNITED STATES ENVIRONMENTAL PROTECTION AGENCY WASHINGTON, DC 20460

2006 Model Year Certificate of Conformity

Manufacturer: JIANGSU JIANGDONG GROUP CO. LTD.

Small Sl Engine Family: 6JDGS.1961LA

Certificate Number: JDG-NRSl-06-04

HC+NOx EL: gkW-hr N/A

Date Issued: SEP 08 2005

Merrylin Zaw-Mon, Director

Certification and Compliance Division

Office of Transportation and Air Quality

Pursuant to Section 213 of the Clean Air Act (42 U.S.C. section 7547) and 40 CFR 90, and subject

to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby

issued for the following small nonroad engine family, more fully described in the documentation

required by 40 CFR 90 and produced in the stated model year. This certificate of conformity covers

only those new small nonroad engines which conform in all material respects to the design

specifications that applied to those engines described in the documentationrequired by 40 CFR

Part90 and which are produced during the model year stated on this certificate. This certificate of

conformity does not cover small nonroad engines imported prior to the effectivedate of the certificate.

It is a term of this certificate that the manufacturer shall consent to all inspections described in 40

CFR 90.126 and 90.506 and authorized in a warrant or court order. Failure to comply with the

requirements of such a warrant or court order may lead to revocation or suspension of this

certificate for reasons specified in 40 CFR Part90. It is also a term of this certificate that this

certificate may be revoked or suspended or rendered void ab initio for other reasons specified

in 40 CFR Part90.

This certificate does not cover small nonroad engines sold, offered for sale, or introduced, or

delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate.

AC electrical

Current Output 120V/240V AC @ 23/11,5A 60Hz

Continuous/rated Wattage 2,800

Peak Wattage 3,500

Outl:et Two 120VAC, 2 spring grounded

One 120/240V AC twistqock outlet

DC electrica_

12V 8.3 A

engine

Horsepower

Type

Displacement

Oil capacity

4-cycle OHV air-cooled recoil start

196c c

0.63 quart (0.6 liter)

EPA approved yes

Fuel

Type Propane Fuel

Capacity

Running time 10 hrs (approx.) on 5 gaW201bs of fuel

Fuel gauge none

Weight

Approximate weight 105 Ibs,

35 Propane Generator

:S _¸¸¸¸_,

APA Parts No. Part No. Description

APG3535-A-01-JD JF168-A-01 CYLINDER HEAD COME

APG3535-A-02-JD JF168-A-02 IN. VALVE GUIDE

APG3535-A-03-JD JF168-A-03 EX. VALVE GUIDE

APG3535-A-04-JD JF168-A-04 VALVE GUIDE CLIP

APG3535-A-05-JD JF168-A-05 CYLINDER HEAD GASKET

APG3535-A-06-JD JF168-A-06 HEAD COVER COMP.

APG3535-A-07-JD JF168-A-07 HEAD COVER PACKING

APG3535-A-08-JD JF168-A-08B BREATHER TUBE

APG3535-A-09-JD JF168-A-09 FLANGE BOLT (M6x12)

APG3535-A-10-JD JF168-A-10B CARBURETOR STUD BOLT

APG3535-A-11-JD JF168-A-11B EXHAUST PIPE STUD BOLT

APG3535-A-12-JD JF168-A-12 DOWEL PIN (10x16)

APG3535-A-13-JD JF168-A-13 FLANGE BOLT (M8x58)

APG3535-A-14-JD JF168-A-14 SPARK PLUG (LD NGK)

APA Parts No.

APG3535-B-01-JD

APG3535-B-02-JD

APG3535-B-03-JD

APG3535-B-04-JD

APG3535-B-05-JD

APG3535-B-06-JD

APG3535-B-07-JD

APG3535-B-08-JD

APG3535-B-09-JD

APG3535-B-10-JD

APG3535-B-11-JD

APG3535-B-12-JD

APG3535-B-13-JD

APG3535-B-14-JD

APG3535-B-15-JD

APG3535-B-16-JD

Parts No.

JF200-B-01

JF168-B-02

JF168-B-03

JF168-B-04

JF168-B-05

JF168-B-06

JF168-B-07

JF168-B-08

JF168-B-09

JF168-B-10

JF168-B-11

JF168-B-12

JF168-B-13

JF168-B-14

JF168-B-15

JF168-B-16

Description

CRANK CASE

OIL LEVEL SWITCH ASSY.

GOVERNOR GEAR ASSY.

GOVERNOR SLIDER

ROCKER

LOCK PIN (8mm)

FLANGE BOLT (M6x20)

DRAIN PLUG BOLT

SLIDER WASHER (6mm)

DRAIN PLUG WASHER (10.2mm)

GOVERNOR HOLDER CLIP

BALL BEARING (6205) (TPI

OIL SEAL ((I)25x(p41.25x6)

O-RING (14mm)

FLANGE NUT (M10)

GOVERNOR GEAR (6mm)

35 Propane Generator

APA Parts No.

APG3535-C-01-JD

APG3535-C-02-JD

APG3535-C-03-JD

APG3535-C-04-JD

APG3535-C-05-JD

APG3535-C-06-JD

APG3535-C-07-JD

APG3535-C-08-JD

Parts No.

JF168-C-01B

JF168-C-02

JF168-C-03

JF168-C-04

JF168-B-13

JF168-C-05

JF168-C-06

JF168-B-12

Description

CRANKCASE COVER

CASE COVER P

OIL SCALE

OIL SCALE SEAL

OIL SEAL ((p25x(p41.25x6)

DOWEL PIN (8x14)

FLANGE BOLT (M8x28)

BALL BEARING (6205)

APA Parts No. Parts No. Description

APG3535-D-01-JD JF200-D-02 CRANKSHAFT COMR

APG3535-D-02-JD JF168-D-03 SEMICIRCLE KEY

Propane Generator

APA Parts No,

APG3535-E-01-JD

APG3535-E-02-JD

APG3535-E-03-JD

APG3535-E-04-JD

APG3535-E-05-JD

APG3535-E-06-JD

Parts No,

JF168-E-01

JF2OO-E-02

JF168-E-03

JF168-E-04

JF168-E-05

JF168-E-06

Description

PISTON RING SET

PISTON

PISTON PIN

CONNECTING ROD ASSY.

CONNECTION ROD BOLT

PISTON PIN CLIP (18mm)

APA Parts No.

APG3535-F-01-JD

APG3535-F-02-JD

APG3535-F-03-JD

APG3535-F-04-JD

APG3535-F-05-JD

APG3535-F-06-JD

APG3535-F-07-JD

APG3535-F-08-JD

APG3535-F-09-JD

APG3535-F-10-JD

APG3535-F-11-JD

APG3535-F-12-JD

APG3535-F-13-JD

APG3535-F-14-JD

APG3535-F-15-JD

APG3535-F-16-JD

Parts No.

JF200-F-01

JF200-F-02

JF168-F-03

JF200-F-04

JF168-F-05

JF168-F-06

JF168-F-07

JF168-F-08

JF168-F-09

JF168-F-10

JF168-F-11

JF168-F-12

JF200-F-13

JF168-F-14

JF168-F-15

JF168-F-16

Description

CAM S HAFT ASSY.

PUSH ROD

ROCKER ARM

VALVE LIFTER

ADJUSTING NUT

WEIGHT RETURN SPRING

IN. VALVE

EX. VALVE

VALVE SPRING

IN. VALVE SPRING RETAINER

EX. VALVE SPRING RETAINER

EX. VALVE HELMET

PUSH ROD GUIDE PLATE

ROCKER BOLT (M8)

LOCKNUT

ROCKER ASSY.

35 Propane Generator

APA Parts No,

APG3535-G-01-JD

APG3535-G-02-JD

APG3535-G-03-JD

APG3535-G-04-JD

APG3535-G-05-JD

APG3535-G-06-JD

APG3535-G-07-JD

APG3535-G-08-JD

APG3535-G-09-JD

APG3535-G-10-JD

APG3535-G-11-JD

APG3535-G-12-JD

APG3535-G-13-JD

Parts No,

JF168-G-01

JF168-G-02

JF168-G-03

JF168-G-04

JF168-G-05

JF168-G-06

JF168-G-07

JF168-G-08

JF168-G-09

JF168-G-10

JF168-G-11

JF168-G-12

JF200-G-13

Description

RECOIL STARTER ASSY.

SETTING SCREW

RATCHET GUIDE

FRICTION SPRING

STARTER RATCHET

RATCHET SPRING

RECOIL STARTER REEL

RECOIL STARTER SPRING

RECOIL STARTER CASE COME

RECOIL STARTER ROPE

STARTER GRIP

FLANGE BOLT (M6x8)

RECOIL STARTER SPACER

APA Parts No. Parts No. Description

APG3535-H-01-JD JF200-H-01 FAN COVER COMR

APG3535-H-02-JD JF168-H-02 FLYWHEEL SIDE PLATE

APG3535-H-03-JD JF168-H-03 CORD CLAMPER

APG3535-H-04-JD JF168-H-04 SHROUD

APG3535-H-05-JD JF168-H-08 FLANGE BOLT (M6x12)

APG3535-H-06-JD JF168-H-09 FLANGE BOLT (M6x16)

35 Propane Generator

APA Parts No.

APG3535-1-01-JD

APG3535-1-02-JD

APG3535-1-03-JD

APG3535-1-04-JD

APG3535-1-05-JD

APG3535-1-06-JD

APG3535-1-07-JD

APG3535-1-08-JD

APG3535-1-09-JD

APG3535-1-10-JD

APG3535-1-11-JD

APG3535-1-12-JD

APG3535-1-13-JD

Parts No.

JF168-1-01

JF200-1-02B

JF168-1-03

JF200LPG-I-01

JF168-1-05

JF200LPG-I-02

JF200LPG-I-03

JF200LPG-I-04

JF200LPG-I-05

JF200LPG-I-06

JF200LPG-I-07

JF200LPG-I-08

JF200LPG-I-09

Description

INTAKE PIPE GASKET

CARBURETOR INSULATING PLATE

CARBURETOR PAPER GASKET

MIXER

CARBURETOR SPACER COMP

CHOKE LEVER COMP

INTAKE TIE-IN

MAGNETIC VALVE

HIGH PRESSURE PIPE

DECOMPRESSION VALVE

LOW PRESSURE PIPE

TUBE CLIP

AIRPROOF GASKET

APA Parts No. Parts No. Description

APG3535-J-01-JD JF168-L-01 OUTER FILTER

APG3535-J-02-JD JF168-L-02 AIR CLEANER PRINCIPAL PART

APG3535-J-03-JD JF168-L-03 AIR CLEANER CASE COMP.

APG3535-J-04-JD JF168-L-04 AIR CLEANER COVER

APG3535-J-05-JD JF168-L-05 AIR CLEANER SUPPORT

APG3535-J-06-JD JF168-L-06 AIR CLEANER SEAL

APG3535-J-07-JD JF168-L-07 WINKER SETTING BOLT

APG3535-J-08-JD JF168-L-08 FLANGE NUT (M6)

APG3535-J-09-JD JF168-L-09 FLANGE BOLT (M6xl0)

APG3535-J-10-JD JF168-L-10 AIR CLEANERASSY.

35 Propane Generator

APA Parts No. Parts No. Description

APG3535-K-01-JD JD2000-A-01 FLANGE BOLT (M6x12)

APG3535-K-02-JD JD2000-A-02 MUFFLER PROTECTOR

APG3535-K-03-JD JD2000-A-03 FLANGE BOLT (M8x25)

APG3535-K-04-JD JD2000-A-04 EXHAUST PIPE

APG3535-K-05-JD JD2000-A-05 EXHAUST PIPE NUT (M8)

APG3535-K-06-JD JD2000-A-06 EXHAUST PIPE GASKET

APG3535-K-07-JD JD3500LPG-A-01 MUFFLER COME

APG3535-K-08-JD JD2000-A-08 FLANGE BOLT (M8x16)

APG3535-K-09-JD JD2000-A-09 MUFFLER STAY

APG3535-K-10-JD JD2000-A-10 FLANGE BOLT (M8x40)

APG3535-K-11-JD JD3500LPG-A-02 MUFFLERASSY

APA Parts No. Parts No. Description

APG3535-L-01-JD JF168-O-01A FLYWHEEL COMP.

APG3535-L-02-JD JF168-O-02 COOLING FAN

APG3535-L-03-JD JF200-O-03 STARTER PULLEY

APG3535-L-04-JD JF168-O-04 FLYWHEEL NUT

APG3535-L-05-JD JF168-O-05 IGNITION COIL ASSY.

APG3535-L-06-JD JF168-O-06 FLANGE BOLT (M6 5)

3500W Propane Generator

APA Parts No.

APG3535-M-01-JD

APG3535-M-02-JD

APG3535-M-03-JD

APG3535-M-04-JD

APG3535-M-05-JD

APG3535-M-06-JD

APG3535-M-07-JD

APG3535-M-08-JD

Parts No.

JF168-P-18

JF168-P-06

JF168-P-19

JF168-P-04

JF168-P-25

JF168-P-07

JF168-P-05

JF168-P-08

Description

FLANGE BOLT (M6x12)

GOVERNOR SPRING

FLANGE BOLT (M6)

CONTROLARM

FLANGE NUT (M6)

THROTTLE RETURN SPRING

GOVERNOR ROD

CONTROLASSY.

6 7

APA Parts No.

APG3535-N-01-JD

APG3535-N-02-JD

APG3535-N-03-JD

APG3535-N-04-JD

APG3535-N-05-JD

APG3535-N-06-JD

APG3535-N-07-JD

APG3535-N-08-JD

APG3535-N-09-JD

APG3535-N-10-JD

Parts No.

JF200 LPG-I-04

JD3500LPG-B-01

JD6500BST-E-04

JD3500LPG-B-02

JD6500BST-E-08

JD3500LPG-B-03

JD6500BST-E-05

JD6500BST-E-06

JD3500LPG-B-04

JD6500BST-E-09

Description

MAGNETIC VALVE

ENGINE SWITCH ASSY.

VOLTMETER ASSY.

CIRCUIT BREAKER

120V/240V RECEPTACLE(L14-30)

RELAY

120V RECEPTACLE(Ru-22)

CIRCUIT BREAKER

DIRECTCURRENTRECEPTACLE

EARTH TERMINAL SET

35 Propane Generator

_" "3 °° 6

APA Parts No.

APG3535-O-01-JD

APG3535-O-02-JD

APG3535-O-03-JD

APG3535-O-04-JD

APG3535-O-05-JD

APG3535-O-06-JD

APG3535-O-07-JD

APG3535-O-08-JD

Parts No,

JD3500LPG-C-01

JD3000-B-02

JD3000-B-03

JD3500LPG-C-02

JD3500LPG-C-03

JD3500LPG-C-04

JD3500LPG-C-05

JD3500LPG-C-06

Description

FRAME COME

BOTTOM RUBBER

FLANGE NUT (M8)

ARC COVER

FLANGE BOLT (M6X12)

FLANGE NUT (M6)

COPING

FIX FRAME

t!16

APA Parts No. Parts No.

APG3535-P-01-JD JD3500LPG-D-01

APG3535-P-02-JD JD3500LPG-D-02

APG3535-P-03-JD JD3000-C-03

APG3535-P-04-JD JD3000-C-04

APG3535-P-05-JD JD3000-C-05

APG3535-P-06-JD JD3000-C-06

APG3535-P-07-JD JD3000-C-07

APG3535-P-08-JD JD3500LPG-D-03

APG3535-P-09-JD JD3000-C-09

APG3535-P-10-JD JD3000-C-10

APG3535-P-11-JD JD3500LPG-D-04

APG3535-P-12-JD JD3000-C-14

APG3535-P-13-JD JD3000-C-15

APG3535-P-14-JD JD3500LPG-D-05

APG3535-P-15-JD JD3500LPG-D-06

APG3535-P-16-JD JD3000-C-16

APG3535-P-17-JD JD3000-C-17

Description

STATOR COVER

STATOR ASSY.

COOLING FAN

BRUSH ASSY.

TAPPING SCREW

HOUSING, RR

PAN SCREW

FLANGE BOLT

AUTOMATIC

VOI REGULATOR ASSY.

GENERATOR COVER

CABLE TIE

BEARING ASSY.

PLAI N WASH ER

FLANGE BOLT

GENERATOR

GENERATOR COVER

FLANGE BOLT(M5x12)

ALL POWER AMERICA Generator Manual L0905376

APG3535 APG3535 ALL POWER GENERATOR - Manuals and Guides L0905376 View the owners manual for your ALL POWER GENERATOR #APG3535. Home:ALL POWER:/ Generator Parts:ALL POWER generator parts:#APG3535 ALL POWER generator parts:#APG3535 ALL POWER generator manual

Navigation menu

Versions of this User Manual:

Views

Navigation