Aclara Technologies 9975T Aclara Synergize RF Network DCU XCVR User Manual COVER SHEET FOR ASSEMBLY PROCEDURES

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Document ID	2874653
Application ID	VTeEeD29Lgo5Ka36M5II5w==
Document Description	Label Instruction
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
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Filesize	97.14kB (1214204 bits)
Date Submitted	2016-01-15 00:00:00
Date Available	2016-01-15 00:00:00
Creation Date	2017-08-24 23:17:47
Producing Software	GPL Ghostscript 9.18
Document Lastmod	2017-08-24 23:17:47
Document Title	COVER SHEET FOR ASSEMBLY PROCEDURES
Document Author:	Bennington, John

Final Assembly of SCG DCU
All SCG DCU
Product Family(s)
501-9975VERLT1R1-SCG
501-9975VERST1R1-SCG
501-9975ATTLT1R1-SCG
501-9975ATTST1R1-SCG
Product P/N(s) this Document Covers
REVISIONS
Rev.
Description of Change(s)
Initial Release
Add: 11700-CELL-SOL-SCG, redesigned to use compact enclosure.
Remove: All references to Ascendant and full size enclosure.
Remove: Auxiliary FCC label.
Add: Reference to Test Procedure 465-11700-02-PTI for security switch hardware.
Add: Requirement for operator to stamp switch bracket after successful test.
Add: Striker plate for security switch.
Change: Title reference from 1X700 to SCG.
Remove: Reference to 1X700 DCUs.
Add: Reference to new 501-9975VER* and 501-9975ATT* DCUs.
Add: Placement of SimCard remnant into vinyl pouch.
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
ECO/DCN
12-00808
12-02139
13-00361
14-00591
Page 1 of 12
Final Assembly of SCG DCU
1.0
Scope:
1.1
This procedure details the final assembly process for all SoCal Gas (SCG) DCUs.
Section 4.1: Final assembly of plastic box (electronics package).
Section 4.2: Installation of the enclosure cover.
Section 4.3: Placement of product labels.
2.0
General Safety and Work Area Guidelines:
2.1
Eye protection shall be worn in the assembly area at all times.
2.2
All personnel shall review and follow the requirements documented on the MSDS of any substance used in
product assembly.
2.3
All personnel performing this procedure must be trained and follow the “ESD Testing and Daily Check
Procedure”.
2.4
All personnel performing this procedure must be adequately qualified and trained in the safe and proper use
of shop tools.
2.5
Beware of possible sharp edges and corners on sheet metal parts.
2.6
The following graphical symbols are used in this document to bring special attention to certain aspects of
the process.
An eye is used to identify notes or inspection items which are important and may be easily
overlooked.
The wrench indicates that a tool is required for assembly. This symbol is applied universally, in this
document, to represent any tool, not just a wrench.
The symbol is adverse to the wrench/tool symbol. This indicates that the assembly must be by hand
and without the aid of a tool.
This symbol is used to point out a surface or area which must be prepared in some way. The text will
provide information on how it should be prepared.
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 2 of 12
Final Assembly of SCG DCU
2.7
Table 1 provides a list of tools and materials which are required to perform this procedure. Materials
called out here are in addition to those already included on the product bill of material (BOM).
Quantity
As Req’d
3.0
Description
Isopropyl Alcohol
Screwdriver, flat, 6” long x 5/16” blade or larger
Pneumatic Torque Driver
Torque Tester, Mountz M-100 or equivalent
3/8” Drive Socket Set
Table 1
Related Documents:
501-9975VERLT1R1-SCG-DWG, Assembly Drawing
501-9975VERST1R1-SCG-DWG, Assembly Drawing
501-9975ATTLT1R1-SCG-DWG, Assembly Drawing
501-9975ATTST1R1-SCG-DWG, Assembly Drawing
465-11700-02-PTI, Door - Switch Test Instruction
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 3 of 12
Final Assembly of SCG DCU
4.0 Procedure:
4.1
Complete assembly of plastic box.
4.1.1
Install (10) barbed printed circuit board (PCB) retainers. These are manually pushed into the
holes provided in each PCB slide rail.
Install ALL (10) retainers in the position shown in Figure 2, even if there is no PCB installed.
069-0080 (x10)
Retainer
Detail
Figure 2: Install Barbed PCB Retainers
4.1.2
Place clear plastic box cover p/n 056-9975 over the top of the plastic box.
Insure the (4) corner screws for the plastic cover are in place, but DO NOT tighten them down at
this time. They will be tightened by QA upon completing final inspection/audit.
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 4 of 12
Final Assembly of SCG DCU
4.2
Assemble and install the DCU cover.
4.2.1
Install the strike plate (056-9975X-2) as shown in Figure 3.
Using a clean cloth and Isopropyl Alcohol, clean the surface where the strike plate is to be
installed.
Orient fixture FIX-1X700-002 as shown, holding the corner of the fixture firmly into the inside
corner of the enclosure cover.
Remove the paper backing of the strike plate and place using the inside corner of the fixture as a
guide.
Remove the fixture press the strike place firmly to insure complete adhesion to the stainless steel
cover.
Strike Plate
056-9975X-2
Fixture
FIX-1X700-002
Inside of Enclosure Cover
056-10700-2
Figure 3: Install Strike Plate
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 5 of 12
Final Assembly of SCG DCU
4.2.2
Add the Installation & Maintenance Record form
with vinyl sheet protector to the inside of the
enclosure cover as shown in Figure 4.
Clean the inside surface of the enclosure cover with
Isopropyl Alcohol to remove any oil or
contaminants.
Remove paper backing from the sheet protector.
With the red zipper seal towards the top edge of the
cover, center the sheet protector on the inside of the
cover as shown and smooth down by hand.
4.2.3
Check form F-700-0100 provided with the DCU by
the Test Technician:
 DCU ID on form and ALL (3) ID Labels
inside DCU match.
 Model on form matches the Item Number on
the work order.
 Final test date and technician must be filled
out.
4.2.4
Insert form F-700-0100 into the sheet protector.
4.2.5
Check that the Test Technician provided the remaining
portion of the SimCard similar to the one shown in
Figure 4B. Cards from different service providers,
such as Sprint or Verizon, may look different.
 Verify the DCU ID is written on the back of the
card with black permanent marker and matches
up with the appropriate DCU.
4.2.6
Insert the remaining portion of the SimCard into the
sheet protector on top of the maintenance form, so that
it is clearly visible.
4.2.7
Sim Card Was Here
Figure 4B: Sample Sim Card
Fully seal the the zip lock top of the sheet protector.
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 6 of 12
Final Assembly of SCG DCU
4.2.8
On the top left edge of the enclosure are (2) slots for mounting the cover; see Figure 5-I.
Holding the cover as shown in Figure 5-II, place both tabs, on the covers edge, into the slots of
the enclosure. With the tabs in both slots, the cover should slide about ¼” toward the bottom of
the enclosure.
Close the enclosure cover and observe that the tab and slot mate up as shown in Figure 5-III.
Place the blade of a large screwdriver behind one of the cover tabs as shown in Figure 5-IV and
bend the tab to a 20-30O angle as shown in Figure 5-V.
Bend the second tab in the same manner.
Enclosure Cover
II
III
IV
Figure 5: Install Enclosure Cover
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 7 of 12
Final Assembly of SCG DCU
4.2.9
Connect the bonding jumper to the enclosure cover as shown in Figure 6.
069-3215LS
7/16"
35 in-lb
069-3201A
Flat Washer
070-10700
069-3202A
Bonding Jumper
Split Washer
Figure 6: Connect Bonding Jumper
4.2.10 Test security switch hardware per procedure 465-11700-02-PTI.
Upon successful completion of test, the operator shall place their stamp on a clearly visible
location of the switch bracket. The mark may be used by QA as a visual queue that the security
switch hardware was verified to function properly after the DCU cover was installed.
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 8 of 12
Final Assembly of SCG DCU
4.3
Placement of product labels.
4.3.1
Refer to Figure 7 for installation of
the DCU FCC/IC ID label.
FIX-1X700-001
Fixture
Clean the surface of the enclosure
with Isopropyl Alcohol.
Place the fixture in the orientation
shown. Align the fixture square with
the top-left corner of the enclosure
cover using the guide rail and the top
edge of the fixture as shown.
DCU ID Label
091-11700-SCG-1
Remove the paper from the adhesive
back of the label.
Hold the fixture firmly in place and
use the reference edges of the fixture
to position the DCU FCC/IC ID label.
Verify the label position is square to
the corner of the cover then press
down all edges of the label firmly by
hand.
Figure 7: Install DCU FCC/IC ID Label
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 9 of 12
Final Assembly of SCG DCU
4.3.2
Refer to Figure 8 for installation of
the Hazard label.
FIX-1X700-001
Fixture
Clean the surface of the enclosure with
Isopropyl Alcohol.
Place the fixture in the orientation
shown. Set the fixtures guide rail to
the right edge of the enclosure cover,
then slide the fixture up until it stops
against the upper screw used to hold
the cover closed.
Remove the paper from the adhesive
back of the label.
Hold the fixture firmly in place and
use the reference edges of the fixture
to position the Hazard label.
Hazard Label
091-11700-1
Insure the top/bottom edges appear
perpendicular to the right edge of the
enclosure and free of wrinkles and
bubbles.
Figure 8: Install Hazard Label
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 10 of 12
Final Assembly of SCG DCU
4.3.3
Refer to Figure 9 for installation of the info label.
Clean the surface of the enclosure with Isopropyl Alcohol.
There is a unique info label for every model DCU. The Model# on the label must match the item
number on the work order. Refer to the current work order or assembly print to identify the label
part number.
Place the fixture in the orientation shown. Set the fixtures guide rail to the left edge of the
enclosure, then slide the fixture down until it stops against the enclosure mounting plate.
Remove the paper from the adhesive back of the label.
Holding the fixture firmly in place, use the reference edges of the fixture to position the info
label.
Insure the top/bottom edges appear parallel to the bottom edge of the enclosure.
FIX-1X700-001
Fixture
Info Label
Figure 9: Install Info Label
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 11 of 12
Final Assembly of SCG DCU
4.4
Intentionally left blank.
End of Document
Document No.: AP-1X700-003-MAD
Rev. D
Proprietary Document and Information of Aclara
Uncontrolled when printed unless marked ‘Controlled’ or ‘Production Copy’ with a date in red
Page 12 of 12

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