Acrodyne 22802332 Broadcast Television Transmitter User Manual TRH1KE 3
Acrodyne Industries, Inc. Broadcast Television Transmitter TRH1KE 3
Acrodyne >
Contents
- 1. Part 1 Text and Parts Lists
- 2. Part 2 Schematics and drawings
Part 1 Text and Parts Lists
removing and locking-out AC mains feeds and using
the grounding sticks provided to discharge the power
supply capacitors.
NOTICE
EQUIPMENT LOST OR DAMAGED IN
TRANSIT
When delivering the equipment to you , the driver or
carrier’s agent will present a receipt for your
signature. Do not sign it until you have (a) inspected
the containers for visible signs of damage and (b)
counted the containers and compared with the amount
shown on the shipping papers. If a shortage or
evidence of damage is noted , insist that notation to
that effect be made on the shipping papers before you
sign them.
After receiving the equipment, unpack it and inspect
thoroughly for concealed damage. If concealed
damage is discovered, immediately notify the carrier,
confirming the notification in writing, and secure an
inspection report. Loss or damage in transit is not
covered by Acrodyne. You must file a claim with the
carrier.
All shortages should be reported to:
Never disable interlocks for access panels to areas
containing high voltage. The interlocks are there for
your protection.
Do not perform maintenance or service this
equipment when alone. Observe safety procedures at
all times. Read this equipment manual before
attempting operation of this equipment; know your
equipment.
High pressure blowers may be used in this equipment.
Such blowers produce high sound levels. Long term
exposure to these levels may adversely affect hearing.
Always use hearing protection when working around
operating equipment.
Keep all blowers intake guards, filters, etc. in place.
The rotating impeller will suck in lose clothing, long
hair with potentially fatal results.
ACRODYNE INDUSTRIES, INC.
FIELD SERVICE DEPARTMENT
516 TOWNSHIP LINE ROAD
BLUE BELL, PA 19422 USA
TELEPHONE: (215) 542-7000 OR (800) 5232596 (OUTSIDE PA)
FAX NO: (215) 540-5837
E-MAIL: ACROINFO@ACRODYNE.COM
INTERNET: ACRODYNE.COM
The transmitter produces RF radiation that may be
harmful. Ensure that all RF connections within the
transmitter and from the transmitter RF output
through externally connected coaxial components to
the antenna or terminating load are fully tightened.
WARNING
The RF power transistors used in this transmitter may
contain beryllium oxide, which is hazardous if its dust
is inhaled, or is contacted by broken skin. Use
caution when handling RF power transistors. If
damage should occur to a transistor the part should be
handled with gloves and sealed in a plastic bag.
SAFETY CONSIDERATIONS
Through out Acrodyne instruction manuals the
following
terms designate hazards and special
considerations for proper equipment operation.
WARNING
“WARNING” designates a personnel hazard.
Personal injury may result if good operating practice
and the operators manual are not followed.
FAULT PROTECTION CIRCUITS
The equipment described in this manual contains
protective circuits and mechanisms which provide
fault protection to minimize the effects of external
and internal fault conditions. Proper maintenance and
operational verification of these circuits and
mechanism must be performed routinely to assure that
the fault protection circuits are functioning properly.
CAUTION
“CAUTION” designates a hazard which may damage
or destroy the equipment if good operating practice
and the operators manual are not followed.
NOTE
“NOTE” designates instructions which must be
followed to assure operation as specified
EQUIPMENT REPAIR
After the equipment warranty expires, return of the
unit to the factory for repair is recommended. If you
wish to return an Acrodyne product for repair, call the
Customer Service Department to notify them of your
intent. Please include a written description of the
problem you have encountered, the model number
WARNING
Hazardous and lethal voltages are present in this
equipment when connected to AC mains voltages.
Do not attempt any adjustments of this equipment that
requires opening covers or panels without first
TRH1KE_3.doc3.28-Jul-99
and the serial number with the unit you return. If you
wish to attempt to repair the unit yourself, note that
repairs should be made only by those with experience
on transistor circuits and printed circuitry. Incorrect
procedures can damage a unit beyond repair. Order
replacement semiconductors from Acrodyne.
Standard passive components may be purchased from
electronic supply houses. Refer to the parts list
sections for parts information.
NOTE
Acrodyne reserves the right to change specifications,
components or design from that stated herein or to
discontinue models at any time without notice and
without incurring obligation.
TRH1KE_3.doc3.28-Jul-99
ii
modulation are generated. The three signals out of
the Aural Corrector Board are connected to the
Intermodulation (IM)/Incidental Carrier Phase
Modulation (ICPM) Corrector board where they act
to provide correction for inband intermodulation
distortion and incidental carrier phase modulation.
The separate vision and sound IF carrier outputs from
this board are routed to the Visual/Aural Combiner
board and mixed to create a composite IF signal. The
composite IF signal is then connected to the IF
Linearity Corrector circuit board, also within the IF
Processor Chassis. The IF Linearity Corrector board
contains a double break point diode network that is
used to correct primarily for transmitter luminance
(low frequency) non-linearities. The IF Linearity
Corrector output is the output of the IF Processor
Chassis.
The IF Processor Chassis output is connected
back to the Exciter Chassis at the Transmit AGC
input. The Transmit AGC functions to automatically
level the transmitter output power, with the set point
of the Transmit AGC being set by a potentiometer on
the modulator section. The leveled IF signal out of
the Transmit AGC connects to the up converter
section within the Exciter Chassis.
Upconversion of the IF signal to the desired RF
output frequency takes place in the double balanced
mixer in this section, in conjunction with the
upconversion local oscillator, also contained on the
printed circuit board. The RF output of the mixer is
passed through a bandpass filter for removal of
unwanted mixer produces and then amplified to a
nominal ten milliwatt level. The ten milliwatt
amplifier output is the output of the Exciter Chassis.
The nominal ten milliwatt output of the Exciter
Chassis is routed to the One Watt Amplifier Module
mounted on the front of the transmitter between the
output amplifiers. The One Watt Amplifier contains
two RF devices operating in class A mode. The One
Watt Amplifier output connects to the Intermediate
Power Amplifier (IPA) Chassis.
The IPA stage is contained in a single drawer and
contains two parallel sections each of two RF devices
in series. The input signal to the chassis is split into
two and then amplified. The two separate amplifier
output signals are each applied to quadrature type
splitters to create four separate output signals each of
about 10 watts in power.
The four IPA output signals are each connected
to separate 350 watt amplifier stages. The 350 watt
amplifier stages are mounted together in pairs to form
a 650 watt amplifier drawer. There are two such
drawers used in this TRH/1KE transmitter. Each 350
watt amplifier section contains a single device stage
driving a second stage of two devices in parallel. The
1.0 GENERAL INFORMATION
1.1 INTRODUCTION
The Acrodyne TRH/1KE Television Transmitter
broadcasts C3F visual and F3E aural emissions on
any single television channel between 174 and 230
MHz at a transmitter output level of 1 kilowatt peak
of sync visual and one hundred watts average aural
power. The units uses intermediate frequency (IF)
modulation and combined visual and aural carrier
amplification throughout.
The entire transmitter is contained within a single
19 inch wide cabinet.
1.2 DESCRIPTION
Refer to the block diagram included with the
drawing package.
The TRH/1KE may be broken down into three
major sections. They are 1) Exciter, 2) Intermediate
Power Amplifier (IPA) and 3) Final Power Amplifier
(PA) and associated control circuits and power
supplies.
The transmitter’s program video signal path
begins with the Video Sync Automatic Gain Control
(AGC) printed circuit board within the Video
Processor Chassis. Video AGC is used to stabilize
the program video signal sync region against
variations in the signal supplied to the transmitter.
The Video AGC output signal is then connected to
the Video Corrector printed circuit board within the
processor chassis. The Video Corrector is used to
provide adjustment of the transmitter differential
gain/differential phase characteristics and for sync
pulse amplitude adjustment.
The processed video signal from the Video
Processor Chassis is routed to the Exciter Chassis and
the modulator circuit where it amplitude modulates
the visual intermediate frequency carrier operating at
45.75 MHz CCIR M/38.9 MHz CCIR G. The
modulated carrier is then passed through a SAW
(Surface Acoustic Wave) filter with group delay
correction to provide the proper lower sideband and
group delay performance.
The transmitter’s program aural signal path
begins directly with the Exciter Chassis and the aural
modulator circuit. Both balanced and unbalanced
aural inputs are provided. These inputs frequency
modulate an aural carrier, operating at 4.5 MHz
CCIR M/5.5 MHz CCIR G, that is then converted to
an IF carrier frequency of 45.75 MHz CCIR M/33.4
MHz CCIR G.
The three signal inputs to the IF Processor
Chassis connect first to the Aural Corrector Board
where signals for correction of vision to sound cross-
TRH1KE_3.doc3.28-Jul-99
output signals from each of the 350 watt amplifiers in
a 650 Watt Amplifier Drawer are combined using a
quadrature type power combiner mounted separate
from the drawer. The output signals from the two
2x350 watt combiners further combined using another
quadrature combiner.
The resulting 1100 watt output signal is routed
through a circulator for protection of the transmitter
against high VSWR.
The circulator output is
connected through a directional coupler section for
monitoring of the RF output power. The coupler
output signal is routed out of the cabinet and through
a high power band pass filter for removal of the out of
band intermodulation products generated by the
transmitter.
TRH1KE_3.doc3.28-Jul-99
1.3 SPECIFICATIONS
OVERALL VISUAL
PERFORMANCE
Peak Visual Power
Operating Channel
Output Impedance
Output Connector
Video Input Impedance
Video Input Level
Visual Sideband Response
CCIR M
CCIR B
Visual Carrier Stability
Differential Gain
Differential Phase
Low Frequency Linearity
2T K Factor
12.5 T K Factor
Incidental Phase Modulation
Modulation Capability
AM Noise (RMS)
Amplitude Variation Over One Picture
Frame
Output Regulation
Envelope Delay vs. Frequency
Inband Intermodulation Distortion
Harmonic
Spurious Emissions
OVERALL AURAL PERFORMANCE
Average Aural Power
Audio Input:
Impedance
Level
Amplitude vs. Frequency Response
Audio Frequency Distortion
FM Noise
Carrier Stability
TRH1KE_3.doc3.28-Jul-99
SPECIFICATIONS
1000 watts
Any single channel between 174 and 230 MHz
50 ohm
EIA 1-5/8” flange, male
75 ohm
1.0V p-p ±6dB
-3.58 MHz: -42dB
-1.25 MHz and below: -20dB
-0.75 MHz to +4.18 MHz: +0.5,-1.0dB
+4.75 MHz and higher: -30dB
-4.43 MHz: -42dB
-1.25 MHz and below: -20dB
-0.75 MHz to +4.8 MHz: +0.5,-1.0dB
+5.0 MHz: +0, -2.0dB
+5.5 MHz and higher: -20dB
± 350 Hz per month aging, ± 350 Hz from 0 to +45o C temperature
5% maximum
3° maximum
5%
2%
5%
±3° maximum, blanking to white
3%
-52dB
3%
3%
Per CCIR format specifications
-54B
-60dB
-60dB
SPECIFICATIONS
100 watts, maximum
600 ohm
+10dBm ±6dB
1dB
1% maximum
-50dB relative to 100% deviation (± 25kHz deviation CCIR M,
± 50kHz deviation CCIR G)
±100 Hz, ref. to visual carrier
ELECTRICAL
Power Line, AC Voltage
Voltage Tolerance
Frequency
Service Ampacity
SPECIFICATIONS
As ordered. Available as 230VAC, 2W; 230/115VAC 3W; or
208Y/120VAC, 4W, 3 phase or 380Y/220VAC, 4W, 3 phase
±10%
47-63 Hz
30 ampere minimum for 230VAC single phase service
25 ampere minimum for 208VAC three phase service
15 ampere minimum for 380VAC three phase service.
MECHANCIAL
Size
Weight
SPECIFICATIONS
22 x 67 x 32” (WxHxD)
575 lbs., ±10%
ENVIRONMENT
Ambient Temperature
Heat Load
SPECIFICATIONS
0 to +45o C
10 kBTU/hr with cabinet exhausted to transmitter room. 3 kBTU/hr
with cabinet exhaust ducted from transmitter room.
MODULE SPECIFICATIONS
10mW AMPLIFIER/MIXER
Frequency Range, RF Output
Conversion Gain IF Input to On Channel
Output
Gain Variation Over Any One
6 or 7 MHz Channel
Input Voltage
Input Current
VSWR (50 Ohm)
Output VSWR (50 Ohm)
Local Oscillator Input
SPECIFICATIONS
174 to 230 MHz
27dB minimum
ONE WATT AMPLIFIER
Frequency Range
Gain
Gain Variation Over Any
6 or 7 MHz Channel
Input Voltage
Input Current
Input VSWR (50 Ohm)
Output VSWR (50 Ohm)
SPECIFICATIONS
174 to 230 MHz
17dBm minimum
LOCAL OSCILLATOR
Method
Reference Frequency
Frequency Range
Input Voltage
Input Current
Output Nominally
SPECIFICATIONS
Phase Locked Voltage Controlled Oscillator
8 MHz
210 to 260 MHz
+12 VDC
400 mA
+10dBm
TRH1KE_3.doc3.28-Jul-99
0.1dB maximum
+12 VDC
500mA nominal
1.5:1 maximum
2.0:1 maximum
+7dBm minimum
0.5dB maximum
+22 VDC
1.0A nominal
2.0:1 maximum
2.0:1 maximum
INTERMEDIATE
AMPLIFIER
Frequency Range
Gain
Input Voltage
Input Current
POWER
650W
POWER
AMPLIFIER
MODULE
Frequency Range
Gain
Input Voltage
Input Current, Each Device
TRH1KE_3.doc3.28-Jul-99
SPECIFICATIONS
174 to 230 MHz, any single channel
21dB typical
27 VDC
15 amperes
SPECIFICATIONS
174 to 230 MHz, any single channel
18dB typical
27 VDC
6A class A drive (constant)
6A class AB output stage,
black picture, 10% aural
1.4 ILLUSTRATION LIST
Note that even though a drawing in the manual
may be 8 1/2 x 11, it can still have a B size
designation because the original version of the
drawing was done as a B size document. The third
digit is for classifying the drawing as to type, where:
The illustration list included with this manual
lists all assembly drawings (layout pictorials) and
circuits schematics for all portions of this transmitter.
It may be useful to know that all of the drawings
in this manual are numbered with an eight digit
drawing number.
For documentation control
purposes the first digit is always a 2. The second
digit is assigned according to the original drawing
size where:
Second Digit
TRH1KE_3.doc3.28-Jul-99
Third digit
Document Size
A, 8 1/2 X 11
B, 11 X 17
C, 17 X 22
D, 22 X 28
Assignment
MASTER ASSEMBLY
SUB ASSEMBLY
SCHEMATIC
OR
BLOCK
DIAGRAM
MANUAL ONLY INFORMATION
The last 5 digits are chosen in sequence from
00001 to 99999, where 00001 is the first drawing
made, 00002 is the second drawing, etc.
2.
Meters, lenses, bulbs, etc: Inspect all meters for
cracks and damage and check all lenses and
LEDs for damage.
3. Rear of Transmitter: Check rear door lock for
operation. Open rear door and look for loose
hardware or components on the floor of the
cabinet.
4. Top of Transmitter: Check the RF output flange
for damage. Check electrical entrance point and
RF/video input BNC connector and audio input
terminal barrier (where used).
5. Inside of Transmitter: Check for following
items:
650 watt amplifier cooling blowers, impeller
should rotate freely by hand.
All wiring harnesses for security.
If the unit is damaged electrically or
mechanically,
notify
the
carrier
and
ACRODYNE INDUSTRIES, INC. immediately.
NOTE
SOME ASSEMBLIES MAY HAVE PACKING
MATERIAL USED TO MECHANICALLY
STABILIZE THEM DURING SHIPMENT. ANY
PACKING MATERIAL USED IS LABELED AS
SUCH AND SHOULD BE REMOVED AT THIS
TIME.
2.0 INSTALLATION
2.1 INTRODUCTION
The installation of the TRH/1KE requires basic
electrical knowledge and use of common hand tools.
The transmission line components require only the
careful handling that should be given such items. The
following instructions and suggestions are not meant
to be the only way for a correct installation.
However, any variation from recommended
installation procedures given may be in violation of
Acrodyne warranties. Please consult the Factory
Field Service Department before attempting any
alternate methods of installation.
ACRODYNE INDUSTRIES, INC.
FIELD SERVICE DEPARTMENT
516 TOWNSHIP LINE ROAD
BLUE BELL, PA 19422 USA
TELEPHONE: (215) 542-7000 OR (800) 5232596 (OUTSIDE PA)
FAX NO: (215) 540-5837
E-MAIL: ACROINFO@ACRODYNE.COM
INTERNET: ACRODYNE.COM
2.2 UNPACKING AND INSPECTION
Mechanical assistance will be needed to move
the unit due to its weight. Due care must be used to
unpack the unit. Do not use blows with a hammer or
power chisel to unpack the unit. A general purpose
wrecking bar and claw hammer is all that is needed to
disassemble the shipping container.
2.3 SITE CONSIDERATIONS
The transmitter site/location choice is of utmost
importance. To ensure long life of your transmitter,
the following list is an important checklist of
concerns that must be known and continuously
monitored before, during and after installation and
throughout the life of the transmitter. Abuse of any
sophisticated electronic equipment can only lead to
short operation life and/or expensive repairs. Be
cautious of the following:
1. Maintain a clean and dry building/enclosure.
2. Ensure a stable electrical supply. Provide a
secure and stable earth ground for the transmitter
and any AC transformer used.
3. Secure the transmitter space to prevent
unauthorized entry.
4. Avoid temperature extremes. A maximum room
ambient of 25°C is recommended.
It is
recommended that the cabinet top exhaust be
ducted outside. Back pressure presented to the
cabinet exhaust by the external duct work must
be kept to a minimum. It is preferable to use an
assist fan in the exhaust duct work to provide a
negative pressure to the cabinet exhaust. If this
is done it is very important to provide adequate
room intake air. The cabinet top exhausted air
volume is approximately 900 cubic feet per
WARNING
USE CARE IN CUTTING THROUGH
RESTRAINING STRAPS USED TO SECURE
THE EQUIPMENT.
THESE STRAPS ARE
UNDER HIGH TENSION AND THEIR
RELEASE CAN BE EXPLOSIVE IN NATURE.
DO NOT STAND DIRECTLY IN FRONT OF
ANY
STRAPPING
WHILE
CUTTING
THROUGH IT.
After the equipment has been unpacked, it should
be inspected for any damage that may have resulted
during shipment.
Inspection Checklist
1. Front of Transmitter: Check for warpage, dents,
etc. All panels should have all screws in place.
Doors should unlock and open freely.
TRH1KE_3.doc3.28-Jul-99
5.
connections and three harness cable connections.
Each drawer is to be connected to a distinct cable
group that branches from the cabinet wire
harness, at the top of the cabinet. The left most
drawer to the left most cable group etc.
The N type RF output connections should be
made finger tight, while the SMA type RF input
connections should be made wrench snug. A 5/16
inch wrench is used.
The all black control cable connector is keyed
such that improper orientation is impossible. The
knurled locking ring should be rotated fully to lock
the mated connector in place.
Special attention should be given to properly
connecting the two high current connectors for the
module. This connector is blue and black. The body
of the high current connector is keyed to ensure
proper mating. The harness cable end plug is inserted
in the drawer mounted jack and twisted clockwise to
lock it in place. The silver locking tab should snap
into place to lock the entire connector. To verify this
connector is properly in place, grasps the outer
connector shell and tug outward. A properly made
connection will remain together.
minute (CFM). The building intake must allow
for this plus some margin. In addition the air
intake must be provided with adequate filtering.
The area of the intakes should be large enough to
keep the intake air velocity below 300 feet / 100
meters per minute. This will allow the intake
dirt/dust filters to capture the maximum amount
of dirt possible. With the exhaust volume at 900
CFM the air intake area should be not smaller
than 3 square feet.
The units should sit on a flat, level surface.
Cement floors should be sealed or covered with a
vinyl tile to minimize dust and facilitate cleaning.
2.4 CABINET INSTALLATION
Where possible locate the transmitter cabinet in
close proximity to the intended RF transmission lines
and AC MAINS power disconnect to minimize the
input and output connection runs.
Connect the brass grounding bolt, located at the
rear of the transmitter base, to the site ground system.
This is best accomplished with copper strapping or
tinned copper braid.
WARNING
POOR GROUNDING OF THE TRANSMITTER
MAY CAUSE SEVERE INJURY OR DEATH IF
A FAULT SHOULD OCCUR.
2.5 EXTERNAL CONNECTIONS
2.5.1 AC MAINS
CAUTION
VERIFY THAT THE AC MAINS CONNECTED
TO THE TRANSMITTER IS THE SAME AS
INDICATED ON THE LABELING ATTACHED
TO THE CABINET TOP JUNCTION BOX.
When the transmitter has been shipped with the
650 Watt Amplifier Drawers removed from the
transmitter cabinet, reinstallation of the modules
should be done following a few simple
recommendations.
1. Though it is possible for one person to handle
and install a drawer it is recommended that two
persons perform the procedure. Dropping a
drawer would prove to be a very expensive
accident.
Each drawer has a unique position in the
transmitter and is identified by a number on both
the drawer and that position within the cabinet.
Make certain that the drawers are put into the
proper slot corresponding to their number labels.
2. One of the pair of cabinet mounted slides (one
pair for each drawer) should be adjusted to its
fully extended and locked position, and the
drawer slide has been mated properly, the other
half of the cabinet pair can be pulled forward and
attached to the drawer.
3. The spring metal tabs on either side of the slides
are pushed in to unlock the slides and allow the
drawer to be pushed in.
4. There are seven connections that need to be
made to each drawer, four coaxial cable
TRH1KE_3.doc3.28-Jul-99
1.
2.
The transmitter AC MAINS input connection
point is within the junction box located on the
transmitter cabinet top.
Conduit is to be
mechanically fastened to the outside of the
cabinet top junction box.
Refer to the Electrical Specifications in section
1.3 for the recommended service ampacity for
the mains configuration of the transmitter
delivered. For a single phase service configured
transmitter, the line-to-neutral voltages must both
measure between 107 and 132 VAC. For a three
phase service configured transmitter the phaseto-phase voltages must measure within 5% of
each other.
For three phase configured transmitters,
there is a three phase power monitor that
monitors the presence, and absolute and relative
voltage levels. A loss of phase, a low overall
voltage, or a phase-phase voltage imbalance will
trip the monitor and keep the transmitter from
turning on. Once the AC MAINS have been
3.
connected, apply mains power and verify that the
TRIPPED indicator on the phase monitor, visible
through the front circuit breaker panel, is not on.
If the TRIPPED indicator is on, verify that the
AC MAINS power is present at the øA, øB, øC,
terminal inputs. If the voltage is not there
investigate AC MAINS wiring to the monitor and
take corrective action to connect the AC
properly. If the voltage is present the TRIPPED
indicator means that the proper A to B to C phase
rotation is disturbed. Disconnect and swap any
two input AC MAINS lines and recheck the
monitor. Repeat as necessary to cause the
TRIPPED indicator to be off.
Connect the brass grounding bolt located at the
rear of the transmitter base to the site grounding
system. This is best accomplished with copper
strapping or tinned copper braid.
Bandpass Filter
An external bandpass filter is supplied. It must
be mounted to minimize any stress placed on the
input and output connectors. It must not be hung by
the connectors. Use the mounting flanges that are a
part of the filter body.
A six foot length of Heliax cable is provided to
connect between the transmitter cabinet type N RF
output and the filter type N input.
Directional Coupler (Optional)
If an external directional coupler is supplied it
should be mounted directly on the transmitter filter 15/8” flange RF output. The coupler monitors the
forward and reflected output power of the transmitter.
NOTE
ANY DIRECTIONAL COUPLER SECTIONS
MUST BE INSTALLED WITH THEIR "RF
INPUT" DESIGNATED END POINTING
TOWARDS THE TRANSMITTER RF OUTPUT.
THE "RF OUTPUT" DESIGNATED END MUST
POINT TOWARDS THE ANTENNA.
WARNING
POOR GROUNDING OF THE TRANSMITTER
MAY CAUSE SEVERE INJURY OR DEATH IF
A FAULT SHOULD OCCUR.
2.5.2 OUTPUT TRANSMISSION LINE AND
ANTENNA
Patch Panel (Optional)
The patch panels were designed to ease the
changing of the transmission line from the antenna to
the dummy load for maintenance purposes. Included
on the panel(s) is a series of electrical interlocks to
prevent RF transmission into an open transmission
line. If a patch panel has been included as part of this
transmitter, electrical harnesses are provided for this
purpose.
Connect the wire harnesses to the corresponding
terminals on the patch panel(s), and connect the other
end to the transmitter cabinet top terminal barrier
labeled for patch panel usage.
Refer to the application drawing supplied.
A bandpass filter is supplied that must be
mounted external to the transmitter cabinet.
Dependent on optional equipment purchased
directional couplers, patch panels and dummy loads
may also need to be installed. Due to variations in
installation, elbow connections connecting coaxial
lines, etc. are not normally provided, unless
specifically ordered.
The installation may vary from that indicated in
the application drawing, through it is highly
recommended that the bandpass filter and directional
coupler be placed immediately at the cabinet output.
The actual lengths of inter-connecting pieces is left
up to the installer's discretion.
Dummy Load (Optional)
The patch panel may have two additional
positions to accommodate a high power dummy load
and a small signal dummy load.
The high power load may include an RF sample
port and a through-line wattmeter. The small signal
load is used for RF sweeping.
The location of the high power load is not
critical. Consideration should be given to the
electrical needs as well as the generated heat from the
load. Short runs of coaxial cable are desirable. The
dummy load should also be interlocked to prevent
damage, and may be connected through the patch
panel interlock. All the interlock switches should be
serially connected and present a closed circuit in
normal operation. A fault condition should present
an open circuit.
CAUTION
HANDLE ALL COAXIAL COMPONENTS
WITH CARE.
ANY DAMAGE WILL
ADVERSELY AFFECT THE TRANSMITTED
SIGNAL.
ALL COAXIAL COMPONENTS
SHOULD BE SUPPORTED AT THE FLANGES.
SECTIONS LONGER THEN TEN FEET
REQUIRE ADDITIONAL MID SUPPORT. ALL
FLANGES SHOULD HAVE EVERY BOLT
HOLE SECURED WITH THE PROPER
HARDWARE.
COAXIAL COMPONENTS
MUST NOT BE USED TO SUPPORT OTHER
STRUCTURES.
TRH1KE_3.doc3.28-Jul-99
Antenna
The antenna and connecting RF transmission
cable return loss must be verified before any RF
signal transmission is attempted. This involves
checking all RF connections and verifying the
"Return Loss" of the transmission line/antenna
combination.
A return loss of 26dB (VSWR = 1.1:1) is usually
required from the visual carrier to +2.75 MHz from
+2.75 MHz to the upper band edge and from visual
carrier to the lower band edge return loss may
degrade to 20dB.
Obtaining a return loss better than 26 dB across
the 6 MHz bandwidth is routinely accomplished. If
there is any uncertainty as to the quality of the
transmission match, the line should not be attached
until such time as the line has been proven to meet
these specifications.
2.5.3 AUDIO/VIDEO INPUTS
The baseband audio and video signals for the
transmitter are to be connected to the transmitter
cabinet top.
The program video input to the
transmitter is a BNC connector and is labeled as
PROGRAM VIDEO IN. This is a 75 ohm terminated
connection; there is no loop-through provision.
The input for balanced monaural programming is
the three pin XLR connector on the cabinet top. This
is labeled as BALANCED AUDIO INPUT. Pin
locations two and three are for the signal lines.
Ground/shield is pin one.
Note that if your transmitter has been supplied
with a BTSC stereo generator installed the cabinet
top has been provided with two XLR connectors, one
for each of the left and right channel baseband audio
input signals.
Composite BTSC (stereo aural) fed from an
external stereo generator is to be connected to the
BNC connector labeled UNBALANCED AUDIO IN.
Note that the both the unbalanced and balanced audio
inputs are simultaneously active at the modulator
therefore both audio inputs cannot be driven at the
same time.
Audio pre-emphasis may be selectively applied
to the AUDIO input signal by selecting the proper
position of switch S2 on the Modulator Board. Refer
to the modulator drawings included with the
illustration section for the location of S2.
TRH1KE_3.doc3.28-Jul-99
10
6.
3.0 OPERATION
3.1 INTRODUCTION
The information in this section covers the proper
turn on and turn off procedures to be followed for
proper operation of the transmitter.
7.
3.2 OPERATING PROCEDURES
CAUTION
A KNOWN GOOD 50 OHM TERMINATION
OR ANTENNA SHOULD BE CONNECTED TO
THE EXCITER OUTPUT BEFORE THE TURN
ON
SEQUENCE
IS
BEGUN.
ALL
INTERSTAGE CABLING MUST BE IN PLACE
THROUGHOUT THE EXCITER SECTION.
8.
3.2.1 MANUAL TURN ON
1.
2.
3.
4.
5.
Set all cabinet circuit breakers to OFF. Set the
Exciter RF Control switch to OFF.
Set the transmitter Control Logic drawer Start
Up Control switch to the MANUAL-OFF
position. Set each of the 650 Watt PA Drawer
AMPLIFIER CONTROL switches and the IPA
Chassis AMPLIFIER CONTROL switch to their
center OFF position.
Remove the front panel screws holding the
Exciter Chassis in place. Pull the drawer forward
enough to locate the POWER, R84, and GAIN,
R110, adjustment potentiometer access holes.
Set the cabinet AC MAINS switch to ON. Check
the +24 volt power supply reading on the Exciter
Chassis. With program or test signal video
connected to the transmitter cabinet top Exciter
VIDEO LOSS LED should be off. If the LED is
on, check for video input, and chassis
interconnect coaxial cables to the Exciter to
obtain a connection of a video signal to the
Exciter and cause the LED to be off.
Place the Control Logic START UP CONTROL
switch into the AUTO position. Place the 650
Watt Amplifiers and IPA Chassis AMPLIFIER
CONTROL switches into their AUTO positions.
The 650 Watt PA Drawer current meters should
all indicate at the "Io", quiescent current mark on
the meter scale. If no current meter reading is
evident, check module meter for voltage
indication. 28 VDC should be indicated in each
position. If there is no voltage displayed or it is
low, return both control switches to OFF, switch
OFF the AC MAINS switch and verify the
connections to the 650 Watt PA Drawers from
their cabinet harness connections. The IPA
current meter should indicate 6 amperes.
TRH1KE_3.doc3.28-Jul-99
While observing the transmitter Control Logic
multimeter PEAK VIS POWER % position,
place the Exciter RF CONTROL switch into the
AUTO position.
Indicated output should
increase to 100%. Adjust the Exciter POWER
control, R84, as necessary set the RF output
power to 100%.
Check the AURAL and REFLECTED power
meter positions and compare these readings with
the factory test data supplied with the transmitter.
Check the Exciter Chassis AGC voltage meter
reading and compare with the factory test data.
A reading of about 15 (midscale) on the 0 to 30
volt scale is nominal. An indication less than
midscale means there is insufficient IF drive
over-range while an indication greater than
midrange means there is more than the optimal
amount of IF drive over-range. To set the proper
amount of over-range slowly adjust the Exciter
GAIN potentiometer as required to produce a
midscale AGC meter reading.
3.2.2 AUTOMATIC AND REMOTE TURN ON
Master control of the transmitter turn on/turn off
is through the Control Logic printed circuit board.
It is the function of the Control Logic to initiate
the various subsection START UP sequences and to
monitor the subsections for their respective
TRANSMIT READY signals.
For logic control purposes, the transmitter is
broken into amplifier subsections. Each amplifier
subsection is self contained in the sense that it will
monitor itself with respect to proper application of
supply voltages and fault conditions. Fault conditions
within any particular subsection will be attended to by
that subsection. Each subsection is configured to
require the application of a ground to initiate the
START UP sequence within that section. When a
subsection is ready for RF drive (no faults, all
voltages normal, etc), that subsection provides a
ground level signal back to the Control Logic that is,
the subsection, is TRANSMIT READY.
For this transmitter the Intermediate and 650
Watt Power Amplifier drawers are treated as a single
amplifier, even though each has its own Control
Logic PCB.
The transmitter Control Logic gives a START
UP command to both sections as a parallel command.
The Control Logic portions of both of these
amplifiers will then command the power supply to
turn on. As there is a single supply for both these
stages, both stages must be operating properly to turn
on the power supply. A thermal fault in either stage
will cause the power supply to turn off during the
over temperature condition.
11
The Control Logic itself may be instructed to
initiate START UP through a number of ways. The
VIDEO SENSE indicator from the Exciter may be
selected to control when PCB terminals E1 and E2
are connected. This may be overridden by the action
of the contacts of relay K1. K1 is in turn controlled
by remote control systems attached to the transmitter
cabinet REMOTE INTERFACE TB1301 (see manual
section 3.4). The highest priority control for the
transmitter is the START UP CONTROL switch S1.
The AUTO position is selected to permit VIDEO
SENSE or remote control operation. To permit
remote only operation, PCB terminals E2 and E3 are
connected, bypassing the VIDEO SENSE control.
The START UP CONTROL signal supplies a
logic low level at U2 noninverting input, causing U2
output at pin 1, high turning on each of four sections
of a high current transistor array, U1. One or more of
these array sections is used to signal the various
transmitter subsystems to begin their respective start
up cycle.
The "TRANSMIT READY" indicator outputs
from the various transmitter subsystems return to the
Control Logic PCB as logic low levels into U4A and
U4B. These two inputs are combined in U3 to
provide an RF ENABLE control back to the Exciter
Chassis. This RF ENABLE control is active when
low. This also causes the Control Logic front panel
RF ENABLED LED to light.
For automatic operation, transmitter turn on of
all power supplies can be accomplished with the
START UP CONTROL switch on the transmitter
Control Logic drawer if all other control switches are
listed below.
RF Converter
Transmitter Control Logic
Amplifier Drawers
the AUTO position, as the remote turn off circuit is in
series with the AUTO circuit control line. This
allows manual control of the transmitter to be
exercised regardless of remote control system status.
RF Control/Auto
IF Amplifier/AGC ON
Start Up Control/Auto
Amplifier Control/Auto
For remote control of the transmitter,
interconnections are made to the 25 pin D-sub remote
control connectors positioned on the cabinet top.
Refer to the Remote System Connections listing in
the illustration section.
3.2.3 EQUIPMENT TURN OFF
The transmitter may be turned off by removal of
the input video, if all CONTROL LOGIC control
switches are in their AUTO position. Alternately, the
START UP CONTROL switch may be placed into
the MANUAL OFF position.
The remote control turn off feature is only
functional with the START UP CONTROL switch in
TRH1KE_3.doc3.28-Jul-99
12
5.0 MAINTENANCE
5.1 INTRODUCTION
Proper procedures for maintaining the transmitter
are provided to ensure continued safe operation of the
equipment.
5.2 RF POWER METER CALIBRATION AND
AGC SET POINT ADJUST
5.
Power calibration of the transmitter should be
performed on a regular basis to ensure proper
operation both under regulatory agency rules as well
as transmitter specifications. It is recommended that
a wattmeter line section be installed at the time of
equipment installation to be used as a backup power
indicator as well as a reference for power calibration.
1. The transmitter should be connected to a
substantially resistive load/termination, rated to
handle on an average basis, the full peak power
rating of the transmitter. In both cases, any
filters supplied with the transmitter must be
included in the output circuit of the amplifier
before the measurement point. The wrap around
AGC for the transmitter must be defeated by
manually adjusting the Exciter board power
adjust potentiometer R84 clockwise, until the
yellow status LED on the Exciter board goes on
or the transmitter power reaches 110%. Use gain
potentiometer R110 to reset transmitter output
power to the desired level. Remove the aural
carrier by switching the Aural Corrector Board
AURAL CARRIER switch to the OFF position.
The IF Processor Drawer must be pulled fully
forward to access this switch.
2. If an Acrodyne supplied coupler section is to be
used for power calibration, a microwave power
meter will be necessary. The coupling sections
are factory calibrated against known standards
and the specific coupling values are dependent
on transmitter output power.
3. Using a directional wattmeter, any plug-in
element selected should provide a maximum
deflection of the meter to minimize meter
movement errors. The visual only power must be
measured under the specific conditions of:
a. Visual carrier only, aural carrier off. Turn
off the aural carrier using the Exciter Chassis
front panel Aural Carrier ON/OFF switch.
b. Sync and blanking level video only (black
picture) with a sync pulse amplitude of .287
volts CCIR M (40 IRE)/.30 volts CCIR B/G.
4. The transmitter peak visual power rating is
multiplied by the conversion factor of 0.595 for
CCIR M and .57 for CCIR B/G to obtain the
TRH1KE_3.doc3.28-Jul-99
6.
7.
13
average reading that will be displayed on the
wattmeter.
ex: this 1,000W (peak of sync) transmitter will
display an average power of (1,000W x
0.595) or 595 watts average power under the
specific conditions noted when transmitting
a CCIR M standard signal. It must be
remembered that it is the average power that
will be displayed.
Set the proper visual power level using the
Exciter gain pot R110. With the visual power
level now established re-apply the aural carrier
by switching the IF Processor Drawer AURAL
CARRIER switch to the ON position. On the
Aural Corrector Board adjust the AURAL
POWER LEVEL potentiometer R81 clockwise
until a minus 8 dB aural to visual carrier ratio is
achieved as indicated on a spectrum analyzer
display. Now adjust the AURAL OVERRANGE
pot R111 until the aural carrier level is restored
to -10 dB. The Aural Corrector Board yellow
LED should be on as seen through the AURAL
CARRIER ON-OFF switch access hole.
When both levels have been set, the transmitter
RF POWER MONITOR ASSEMBLY, meter
drive levels can be adjusted to provide accurate
power meter indications. There is a single input
level adjust to each of the three metered
functions. Refer to assembly drawing 22207217
and associated board schematic for adjustment
location.
The PEAK VISUAL FORWARD POWER
display on the CONTROL LOGIC chassis should
be monitored while adjusting R24 on the power
monitor board.
The AVERAGE AURAL FORWARD POWER
display on the CONTROL LOGIC chassis should
be monitored while adjusting R2 on the power
monitor board.
The AGC SAMPLE output of the power monitor
board at TB2-11 should be monitored with a
DVM while adjusting R46 on the power monitor
board. R18 should be adjusted to achieve a 2.5
VDC AGC SAMPLE reading, at the power
monitor TB2-11.
On the Aural Corrector Board adjust the AURAL
OVERRANGE pot R111 until the aural carrier
level is returned to minus 8 dB. Now adjust the
AURAL POWER LEVEL potentiometer R81
until a minus 10 dB aural to visual carrier ratio is
achieved as indicated on a spectrum analyzer
display. The Aural Corrector Board green LED
should be on as seen through the AURAL
CARRIER ON-OFF switch access hole.
NOTE
THE SYSTEM RF METERS FOR AURAL AND
VISUAL POWER ARE NOW PROPERLY
ADJUSTED.
THE AUTOMATIC GAIN
CONTROL FOR THE AURAL CARRIER IS
CALIBRATED TO BOTH THE VISUAL AND
AURAL METER CALIBRATIONS. DO NOT
RE-ADJUST
THE
AURAL
METER
ADJUSTMENT R6 WITHOUT REPEATING
STEPS 4THROUGH 6. THE AURAL CARRIER
RATIO MAY BE ADJUSTED WITH R81 ON
THE AURAL CORRECTOR BOARD IF A
CHANGE IN CARRIER LEVEL IS DESIRED.
8.
9.
Video Corrector Adjustments
Refer to drawing 22708899.
The Video Corrector has been adjusted at the
factory to provide optimum performance at the output
power level specified for the transmitter. In normal
operation, there should be no need to make gross
adjustments to this circuit. If the output power level
of the transmitter is changed, it will be necessary to
verify the performance of the differential phase and
gain parameters and adjust the Video Corrector to
optimize those parameters. Under no circumstances
should the Video Corrector circuits be adjusted
without the proper monitoring equipment. This
includes a good quality TV demodulator, video
waveform monitor, and vectorscope. Do not adjust
any corrector controls unless you have the proper
equipment to monitor the effects of the control
adjustment.
When making adjustments the differential gain
should be corrected first, followed by the differential
phase. This procedure will produce the best results
with the fewest readjustments.
There are four separate, independent differential
gain correction circuits. The circuits associated with
diodes CR8 and CR9 will provide a positive
differential gain correction while those associated
with diodes CR10 and CR11 will provide a negative
differential gain correction. Potentiometers R67,
R72, R77 and R82 control the amount of differential
gain slope correction each circuit will provide.
Potentiometers R69, R74, R79 and R84 control
the voltage level, with respect to the luminance level,
at which the differential gain correction will occur.
To reduce the differential gain correction, the
potentiometers should adjusted CCW.
Trimmer capacitor C9 adjusts the total chroma
gain curve to increase or decrease the overall chroma
gain. Adjustments should be made while watching
the demodulated transmitter output on the differential
gain display of a vectorscope.
There are four separate independent differential
phase correction circuits. The circuits associated with
diodes CR4 and CR5 will provide a positive
differential phase correction while those associated
with diodes CR6 and CR7 will provide a negative
differential phase correction. Potentiometers R47,
R52, R57 and R62 control the amount of differential
phase slope correction each circuit will provide.
Potentiometers R49, R54, R59 and R64 control
the voltage level, with respect to the luminance level,
at which the differential phase correction will occur.
Adjustments should be made while watching the
demodulated transmitter output on the differential
phase display on a vectorscope. To reduce the
The reflected (or reverse) power meter can now
be calibrated.
First, adjust output power
downward using the Exciter GAIN control R110
to achieve a 10% power indication from the
PEAK VISUAL FORWARD POWER meter
position, then reverse the forward and reflected
detected RF signals at the RF Power Monitor
Assembly J21 and J2 connectors. . The forward
coupler port is now attached to the reflected
power input port, J72, of the power monitor
board. The REVERSE POWER display on the
CONTROL LOGIC chassis should be monitored
adjusting on the power monitor board. Set for a
10% reverse power indication. Note that the
reverse power meter scale is expanded for
increased resolution.
Return the detector diode assemblies to their
original position, and readjust R110 for an output
power indication of 110%. Reset output power
to 100% meter indication using POWER control
R84.
5.3
VIDEO
ADJUSTMENTS
AND
IF
PROCESSOR
Video Sync AGC Adjustments
The Video Sync AGC board needs no
adjustments in normal operation. Out of service
checks of the operation of the board would be:
1. Verify that the output video blanking level is at 0
volts DC. Use potentiometer R18 to adjust as
required.
2. Verify that the output video amplitude is one volt
peak to peak for an input signal of one volt peak
to peak. Adjust potentiometer R14 to adjust
output level as necessary.
3. Verify that the video is as flat as possible through
the board using a multiburst video test signal or a
video sideband signal generator.
Adjust
capacitor C9 to optimize flatness.
TRH1KE_3.doc3.28-Jul-99
14
If the POLARITY switch is in center position
there will be no correction. In general, switching the
POLARITY to one side will reduce the cross mod
and switching it to the other side will make it worse.
In this case, adjust PHASE for lowest cross mod, and
then fine tune AMPLITUDE. If there doesn't seem to
be any change from center to either side, the
AMPLITUDE needs to be increased. If both side
POLARITY positions make the cross mod worse than
the center, even when a different PHASE setting is
tried, the AMPLITUDE may have to be reduced.
An iterative process is usually required, working
between the controls of one group and then the
controls of the other. While reducing the cross
modulation as evidenced by amplitude modulation on
the aural carrier pay attention to the sync pulse and
any ringing on the leading or trailing edges. A
properly adjusted Aural Corrector will minimize
cross modulation as well as sync ringing.
differential phase correction, the potentiometers
should be adjusted CCW.
Video gain is adjusted with potentiometer R21.
The video gain should be adjusted to produce a 1.0 V
peak-to-peak composite amplitude at the switched
output which should be terminated in 75 ohms.
The sync amplitude may be adjusted by
potentiometer R40. This control should be set
maximum CCW when additional sync amplitude is
not required at the transmitter output.
The sync separator circuit contains two trimmer
capacitors, C2 and C6. Trimmer capacitor C2 in
series with inductor L1, form a chroma trap.
Trimmer C2 should be adjusted to eliminate the
chroma on the video signal as seen on the emitter of
Q2.
Trimmer capacitor C6 in parallel with inductor
L2 forms a high impedance network at the burst
frequency to prevent the burst clamp pulse from
distorting the burst. Trimmer C6 should be adjusted
so that the burst is not affected when observing the
output of the unit. Care should be taken when making
this adjustment to ensure that the clamp pulse rise and
fall times do not cause spikes before and after the
burst. Switch S1 on the corrector circuit board
controls the bypass function.
IM Corrector Adjustment
Refer to drawing 22310680.
The potentiometers and switches are all system
level controls. The trimmer capacitors, on the other
hand, are adjusted when the board is aligned and
should not be touched in the system. The drawing
22310680 shows the position of, and labels, the
system level controls. The on/off, amplitude, phase
and polarity controls are grouped into the categories
Static, APL, and Master (affecting both Static and
APL components). The terms STatic, PHase, Right,
Left are abbreviated to ST, PH, R, L to save space in
some cases.
In general, each polarity switch (R, L, R ST, L
ST) has a PHase control (R PH, L PH, R ST PH, L
ST PH) and an amplitude control (R, L, R ST, L ST)
associated with it. When the master polarity switches
(R, L) are in center position, the IM corrector
operation is disabled. When the Static polarity
switches (R ST, L ST) are in center-off, the Static
component is disabled. During system adjustment, a
polarity test should be done first. When the two “on”
positions of a polarity switch are tried, there are three
possible outcomes:
1. Little or no change is observed in the IM in
any of the three polarity switch positions.
2. Both “on” positions make the IM worse than
the “off” position.
3. One “on” makes the IM better than the “off”
(the other “on” makes it worse).
In case 1 above, the appropriate amplitude
control (potentiometers R, L, R ST, L ST) should be
turned up (clockwise) and the polarity test repeated.
In case 2 above, the appropriate amplitude control
should be turned down and the polarity test repeated.
Aural Corrector Adjustments
Refer to 21712091.
Note that only the potentiometers and switches
are adjusted here. (The trimmer capacitors are
adjusted when the board is aligned).
The adjustments on this board are independent;
they should not affect any other transmitter
adjustment. However, it should be noted that part of
what this board corrects for is caused by the IF
Corrector. Also, a badly misadjusted Aural Corrector
board could cause undesired FM, cross-mod AM, or
improper aural carrier level ratio.
The adjustments are done to minimize the
amplitude modulation components on the aural
carrier as displayed on a spectrum analyzer. The
analyzer should be set as follows: resolution band
width of 3 kHz, 200 kHz scan. Adjust the corrector
to minimize the peak modulation with all program
audio off. It is also possible to look at a demodulator
audio output in the frequency domain using a low
frequency capable spectrum analyzer.
Cross
modulation will appear as a 15.7 kHz component and
multiple harmonics thereof. They will all go down as
the correction is performed. The lowest component,
at 15.7 kHz, is critical and should be minimized.
Adjust the AMPLITUDE 1, SHAPE 1 and
PHASE 1 controls as one group and AMPLITUDE 2,
SHAPE 2 and PHASE 2 controls as a second group.
TRH1KE_3.doc3.28-Jul-99
15
holding either the sync dot or the 0 APL dot
(blanking level) in place. When the adjustment is
complete the zero carrier dot should line up (as much
as possible) with the other dots, especially the nearest
ones. Also, the modulation level should not change
as the polarity is switched in and out (disregard the
effect from switching).
In case 3 above, the appropriate PHase control (R
PH, L PH, R ST PH, L ST PH) should be adjusted to
null the IM. A further null should be tried by slightly
adjusting the amplitude control also.
When the board has been adjusted before, but a
slight “touch-up” is needed, it is recommended that
the controls in the “Master” section of the drawing
22310680 be used.
When the board is being adjusted for the first
time, the recommended procedure involves using a
video source capable of a fixed amount of chroma on
a variable APL flat field. This can be done from a
Tektronix 147A with 4.43 MHz chroma carrier (on
back) looped to the auxiliary input on the front, and
using the variable pedestal control on front. A
Tektronix 1405 sideband can be used if an external
+5 dBm fixed frequency is connected into the 1405’s
LO input. The frequency is arbitrary but it should be
within the 2.09 to 3.1 GHz shown on the back of the
instrument. On the 1405, turn off the sync and
connect the video output to a counter. Adjust the
1405’s tuning knob to get 4.43 MHz. Then turn the
sync back on and connect the video to the transmitter.
If these are not available, a Tektronix 140 or 146 can
provide two color segments on an adjustable level flat
field.
The adjustment is done by checking
intermodulation products at two APL levels - perhaps
10 APL for black and 80 APL for white. At white,
adjust the controls in the “Static” section (see
22310680) for lowest intermod. At black, adjust the
video amplitude controls as well as the phases R PH,
L PH in the Master section. If the results are not
satisfactory, try a different master amplitude, or a
different setting of the High/Low range switches
labeled R1, R2, L1, L2.
IF Linearity Corrector Adjustments
Refer to drawing 22709666.
The corrector is adjusted to primarily affect low
frequency linearity performance and sync level but it
also will alter the differential gain characteristics of
the transmitter. It will be necessary to check the
differential gain characteristics and adjust the Video
Corrector as necessary after making adjustments on
the IF Linearity Corrector.
The Corrector has two identical sets of
adjustments called GAIN and THRESHOLD.
Normally only R2/GAIN and R4/THRESHOLD are
active and used. The GAIN adjustment matches the
saturation curve in the transmitter output while the
THRESHOLD control sets the level of Correction
that is added. The Corrector is not gain compensated
and while the transmitter output will be maintained at
100% by the RF Converters IF Amplifier AGC
circuits, the amount of system gain over-range will
change and may have to be re-adjusted when the
Corrector adjustments are changed.
The GAIN and THRESHOLD adjustments
should initially be considered near the optimum
setting. Counter clockwise rotation of the controls
minimizes the effect of the corrector. The corrector
should be adjusted while monitoring the transmitter
output signal low frequency linearity with a waveform
monitor, and in-band intermodulation products with a
spectrum analyzer capable of 100kHz resolution at 1
MHz/div, using a modulated ramp video format. A
best fit correction setting will maintain 40 IRE units
of sync, 5% or better low frequency linearity, and at
least 52dB in band intermodulation products.
Static ICPM Adjustments
Refer to drawing 22310680.
Start with the ICPM polarity switch in center
position. Make sure the modulation level is correct.
Set up the ICPM display using the quadrature output
of a synchronous demodulator for horizontal input to
the waveform monitor or scope. Turn on the zero
carrier pulse on the demodulator. Use un-modulated
stairstep video. The dots corresponding to each
instantaneous modulation level should form a line. If
this line, when extrapolated straight, already passes
through the zero carrier dot then the Static ICPM
circuit does not need to be used. If not then the other
dots can be shifted relative to the zero carrier dot by
switching the ICPM Polarity to one side and
maneuvering the ICPM amplitude and ICPM PHase.
Actually on most demodulators you will see a
pivoting effect due to the demodulator clamping
TRH1KE_3.doc3.28-Jul-99
5.4 AMPLIFIER BYPASS OPERATION
In the event that one of the 650 Watt Amplifier
modules experiences a failure and must be taken out
of service, there is a preferred procedure for
operating the transmitter with one amplifier only.
1. Begin by removing the AC mains power to the
cabinet. Next, remove the disabled amplifier
from the cabinet. The spring metal tabs on either
side of the slides are pushed in to unlock the
slides and allow the module to be pulled
completely out.
16
2.
3.
4.
5.
6.
There are seven connections that need to be
disconnected from the module, four coaxial cable
connections and three harness cable connections.
The circular multi-conductor plug contains the
logic connections to and from the amplifier and
must be bypassed using the mating jack
connector with a single wire in place, that was
supplied with the transmitter. This bypass
connector is keyed and need only be connected
to the cabinet cable end.
The output of the hybrid combiner that is
connected to the remaining amplifier must be recabled to the directly to the output directional
coupler. Remove the output cable connection
from the remaining amplifier combiner and
reconnect to the output directional coupler.
The Intermediate Power Amplifier RF outputs
that connected into the removed 650 Watt
Amplifier must be terminated into suitable 50
ohm loads. Two terminations are supplied with
the transmitter accessory kit. Connect these to
the two outputs of the IPA Chassis that were
connected to the 650 Watt Amplifier that was
removed.
Open the Exciter Drawer to access the RF
POWER adjust potentiometer R84. Adjust the
potentiometer fully counterclockwise. Re-apply
AC mains power to the transmitter. Start the
transmitter and allow. Place the EXCITER RF
CONTROL switch into the AUTO position.
Note that it may take a few seconds for an RF
power indication due to the slow release feature
of the RF CUTOFF circuits. Observe the
CONTROL LOGIC multimeter "PEAK VIS
POWER %" position and adjust the EXCITER
POWER CONTROL to set the RF output power
to 50%. Keep the transmitter at this operating
power until a repaired 650 Watt Amplifier
Drawer is re-installed.
2.
3.
4.
5.
6.
5.6
CLEANING
SCHEDULE
AND
MAINTENANCE
In order to obtain maximum system reliability
and maintain optimum performance from the
equipment, it is important to establish a systematic
preventative maintenance schedule.
A well
constructed program will aid the operator with proper
system operation. A recommended schedule is listed
on the following pages.
5.5 RF TRANSISTOR REPLACEMENT
Should it be necessary to replace an RF
transistor, select a soldering iron of proper size and
wattage. A too small iron will take too long to heat
the desired area possibly overheating other closely
mounted components. An over sized iron may not
provide enough control and again overheat
components. The proper sized iron should be 30 to
40 watts. 60/40 solder is recommended.
1. Carefully remove components located around the
transistor leads. The input trimmer capacitor on
the base leads, must be removed by heating both
sides alternately. Then the air coils must be
TRH1KE_3.doc3.28-Jul-99
unsoldered at the collector points only, and
slightly bent back for clearance.
Note the position of the transistor leads. The
collector lead is the narrower lead when
compared to the base lead. Unsolder the leads by
applying heat and lifting up to the lead with a
fine screwdriver blade or similar instrument.
Remove the transistor monitoring screws and
damaged transistor.
Clean area beneath
transistor of all thermal compound and make
certain there is no dirt or grit on the mounting
surface. Wick excess solder off of the base and
collector PCB tracks. Using the old transistor as
a template, cut new transistor leads to length.
Use a small amount of clean thermal compound
on the bottom of the new transistor and place on
mounting surface.
It is very important to properly tighten the
transistor flange. The mounting hardware should
be lightly and alternately snubbed down to finger
tight. Next the hardware can be tightened to
approximately 5 inch pounds in at least two
steps. Do not completely tighten one side to the
final torque specification without tightening the
other side as this may cause a failure of the
transistor die.
Resolder transistor leads using a minimum of
solder and replace the base trimmer capacitor by
holding in place with a needle nose pliers and
alternately heating each side until the existing
solder flows to its leads. Hold the collector coils
down to the board tracks and heat until solder
flows to the coils.
Daily
1. Monitor and record all operating voltages and
currents at a specified APL.
2. Monitor and record output making sure to check
for excessive reflected power and a 10dB aural to
visual ratio.
3. Check Exciter front panel LEDs.
4. Check visual modulation level and aural
deviation.
17
Weekly
1. With power off, thoroughly inspect unit making
sure to check all high current, high power
connections for tightness. Tighten as required.
2. Check/clean the cooling fan input air filter.
Check for unusual fan noises.
3. Measure and record key video parameters.
4. Monitor and record local oscillator frequency.
Every 2,000 Hours Of Operation
1. With power off, clean, dust, etc. from high
current components, assemblies.
2. Using a sideband generator, check the tuned
response of the transmitter.
3. Clean or replace air filters for input air to the
transmitter room.
4. Check for loose screws, bolts, etc. on all
assemblies.
5. Monitor all video parameters and spectral
responses for spurious signals.
TRH1KE_3.doc3.28-Jul-99
18
6.0 PARTS LISTS
The PARTS LISTS contained in this section are
placed in increasing numerical order. All lists are
identified by an eight digit number, beginning with
the number 2. Tabs are placed to divide the lists into
major subgroups defined by common numbers in the
second and third positions of the eight digit number.
Within each subgroup, the last four digits of the eight
digit list number determines its placement, again in
increasing numerical order.
TRH1KE_3.doc3.28-Jul-99
19
THIS PAGE LEFT BLANK
TRH1KE_3.doc3.28-Jul-99
20
7.0 TABLES AND REFERENCE DATA
TRH1KE_3.doc3.28-Jul-99
21
THIS PAGE LEFT BLANK
TRH1KE_3.doc3.28-Jul-99
22
CCIR M/N CHANNEL ALLOCATIONS
Channel
No.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Frequency
Band, MHz
54-60
60-66
66-72
76-82
82-88
174-180
180-186
186-192
192-198
198-204
204-210
210-216
470-476
476-482
482-488
488-494
494-500
500-506
506-512
512-518
518-524
524-530
530-536
536-542
542-548
548-554
Visual
Carrier,
MHz
Aural
Carrier,
MHz
Local Osc.
Frequency,
MHz
55.25
61.25
67.25
77.25
83.25
175.25
181.25
187.25
193.25
199.25
205.25
211.25
471.25
477.25
483.25
489.25
495.25
501.25
507.25
513.25
519.25
525.25
531.25
537.25
543.25
549.25
59.75
65.75
71.75
81.75
87.75
179.75
185.75
191.75
197.75
203.75
209.75
215.75
475.75
481.75
487.75
493.75
499.75
505.75
511.75
517.75
523.75
529.75
535.75
541.75
547.75
553.75
101
107
113
123
129
221
227
233
239
245
251
257
517
523
529
535
541
547
553
559
565
571
577
583
589
595
Channel Frequency
No.
Band, MHz
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
23
554-560
560-566
566-572
572-578
578-584
584-590
590-596
596-602
602-608
608-614
614-620
620-626
626-632
632-638
638-644
644-650
650-656
656-662
662-668
668-674
674-680
680-686
686-692
692-698
698-704
704-710
Visual
Carrier
MHz
Aural
Carrier
MHz
Local Osc.
Frequency
MHz
555.25
561.25
567.25
573.25
579.25
585.25
591.25
597.25
603.25
609.25
615.25
621.25
627.25
633.25
639.25
645.25
651.25
657.25
663.25
669.25
675.25
681.25
687.25
693.25
699.25
705.25
559.75
565.75
571.75
577.75
583.75
589.75
595.75
601.75
607.75
613.75
619.75
625.75
631.75
637.75
643.75
649.75
655.75
661.75
667.75
673.75
679.75
685.75
691.75
697.75
703.75
709.75
601
607
613
619
625
631
637
643
649
655
661
667
673
679
685
691
697
703
709
715
721
727
733
739
745
751
CCIR M/N CHANNEL ALLOCATIONS
Channel
No.
54
55
56
57
58
59
60
61
Frequency
Band, MHz
710-716
716-722
722-728
728-734
734-740
740-746
746-752
752-758
Visual
Carrier,
MHz
Aural
Carrier,
MHz
Local Osc.
Frequency,
MHz
711.25
717.25
723.25
729.25
735.25
741.25
747.25
753.25
715.75
721.75
727.75
733.75
739.75
745.75
751.75
757.75
757
763
769
775
781
787
793
799
Channel Frequency
No.
Band, MHz
62
63
64
65
66
67
68
69
24
758-764
764-770
770-776
776-782
782-788
788-794
794-800
800-806
Visual
Carrier
MHz
Aural
Carrier
MHz
Local Osc.
Frequency
MHz
759.25
765.25
771.25
777.25
783.25
789.25
795.25
801.25
763.75
769.75
775.75
781.75
787.75
793.75
799.75
805.75
805
811
817
823
829
835
841
847
CCIR B/G CHANNEL ALLOCATIONS
Channel
No.
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E21
E22
E23
E24
E25
E26
E27
E28
E29
E30
E31
E32
E33
E34
E35
Frequency
Band, MHz
47-54
54-61
61-68
174-181
181-188
188-195
195-202
202-209
209-216
216-223
223-230
470-478
478-486
486-494
494-502
502-510
510-518
518-526
526-534
534-542
542-550
550-558
558-566
566-574
574-582
582-590
Visual
Carrier,
MHz
Aural
Carrier,
MHz
Local Osc.
Frequency,
MHz
48.25
55.25
62.25
175.25
182.25
189.25
196.25
203.25
210.25
217.25
224.25
471.25
479..25
487.25
495.25
503.25
511.25
529.25
527.25
535.25
543.25
551.25
559.25
567.25
575.25
583.25
53.75
60.75
67.75
180.75
187.75
194.75
201.75
208.75
215.75
222.75
229.75
476.75
484.75
492.75
500.75
508.75
516.75
524.75
532.75
540.75
548.75
556.75
564.75
572.75
580.75
588.75
87.15
94.15
101.15
214.15
221.15
228.15
235.15
242.15
249.15
256.15
263.15
510.15
518.25
526.15
534.15
542.15
550.15
558.15
566.15
574.15
582.15
590.15
598.15
606.15
614.15
622.15
Channel Frequency
No.
Band, MHz
E36
E37
E38
E39
E40
E41
E42
E43
E44
E45
E46
E47
E48
E49
E50
E51
E52
E53
E54
E55
E56
E57
E58
E59
E60
E61
25
590-598
598-606
606-614
614-622
622-630
630-638
638-646
646-654
654-662
662-670
670-678
678-686
686-694
694-702
702-710
710-718
718-726
726-734
734-742
742-750
750-758
758-766
766-774
774-782
782-790
790-798
Visual
Carrier
MHz
Aural
Carrier
MHz
Local Osc.
Frequency
MHz
591.25
599.25
607.25
615.25
623.25
631.25
639.25
647.25
655.25
663.25
671.25
679.25
687.25
695.25
703.25
711.25
719.25
727.25
735.25
743.25
751.25
759.25
767.25
775.25
783.25
791.25
596.75
604.75
612.75
620.75
628.75
636.75
644.75
652.75
660.75
668.75
676.75
684.75
692.75
700.75
708.75
716.75
724.75
732.75
740.75
748.75
756.75
764.75
772.75
780.75
788.75
796.75
630.15
638.15
646.15
654.15
662.15
670.15
678.15
686.15
694.15
702.15
710.15
718.15
726.15
734.15
742.15
750.15
758.15
766.15
774.15
782.15
790.15
798.15
806.15
814.15
822.15
830.15
CCIR B/G CHANNEL ALLOCATIONS
Channel
No.
E62
E63
E64
E65
Frequency
Band, MHz
798-806
806-814
814-822
822-830
Visual
Carrier,
MHz
Aural
Carrier,
MHz
Local Osc.
Frequency,
MHz
799.25
807.25
815.25
823.25
804.75
812.75
820.75
828.75
838.15
846.15
854.15
862.15
Channel Frequency
No.
Band, MHz
E66
E67
E68
26
830-838
838-846
846-854
Visual
Carrier
MHz
Aural
Carrier
MHz
Local Osc.
Frequency
MHz
831.25
839.25
847.25
836.75
844.75
852.75
870.15
878.15
886.15
dBm to Microvolt Conversion Table
dBm
-5
-10
-15
-20
-25
-30
-35
-40
-45
-50
-55
-60
-65
-70
-75
Microvolts/50 ohms
223,607
125,743
70,711
39,764
22,361
12,574
7,071
3,976
2,236
1,257
707
398
224
126
71
40
Microvolts/75 ohms
273,861
154,004
86,603
48,700
27,386
15,400
8,660
4,870
2,739
1,540
866
487
274
154
87
49
Cable loss table. Loss figures listed in dB per 100 foot.
CABLE TYPE
CHANNEL
2-4
CHANNEL
5-6
CHANNEL
7-13
CHANNEL 14-41
CHANNEL 42-69
RG58/U (50 ohm)
RG59/U (75 ohm)
RG8/U (50 ohm)
RG11/U (75 ohm)
3/8” Foam
½” Foam
7/8” Foam
3/8” Air
½” Air
3.5
2.6
1.6
1.7
0.9
0.66
0.4
0.96
0.64
4.0
3.0
1.8
1.8
1.0
0.75
0.45
1.1
0.71
7.0
4.9
3.2
3.2
1.5
1.2
0.7
1.7
1.1
15
8.6
6.1
6.1
2.9
2.2
1.5
3.0
1.9
18
10
7.2
7.2
3.2
2.7
1.8
3.6
2.2
International Morse Code
•_
_•••
_•_•
_••
•
••_•
__•
••••
••
•___
_•_
•_••
__
_•
___
•__•
__•_
•_•
•••
••_
•••_
•__
_••_
27
_•__
__••
_____
•____
••___
•••__
••••_
•••••
_••••
__•••
___••
____•
TLH/1KE#2.28-Jul-99
TABLE OF CONTENTS
TRH/1KE TELEVISION TRANSMITTER
INSTALLATION AND OPERATORS MANUAL
1.0 GENERAL INFORMATION ..............................................................................................................................1
1.1 INTRODUCTION ............................................................................................................................................1
1.2 DESCRIPTION.................................................................................................................................................1
1.3 SPECIFICATIONS...........................................................................................................................................3
1.4 ILLUSTRATION LIST ....................................................................................................................................6
2.0 INSTALLATION..................................................................................................................................................7
2.1 INTRODUCTION ............................................................................................................................................7
2.2 UNPACKING AND INSPECTION .................................................................................................................7
2.3 SITE CONSIDERATIONS...............................................................................................................................7
2.4 CABINET INSTALLATION ...........................................................................................................................8
2.5 EXTERNAL CONNECTIONS.........................................................................................................................8
2.5.1 AC MAINS...............................................................................................................................................8
2.5.2 OUTPUT TRANSMISSION LINE AND ANTENNA ............................................................................9
2.5.3 AUDIO/VIDEO INPUTS.......................................................................................................................10
3.0 OPERATION ......................................................................................................................................................11
3.1 INTRODUCTION ..........................................................................................................................................11
3.2 OPERATING PROCEDURES .......................................................................................................................11
3.2.1 MANUAL TURN ON.............................................................................................................................11
3.2.2 AUTOMATIC AND REMOTE TURN ON...........................................................................................11
3.2.3 EQUIPMENT TURN OFF.....................................................................................................................12
5.0 MAINTENANCE................................................................................................................................................13
5.1 INTRODUCTION ..........................................................................................................................................13
5.2 RF POWER METER CALIBRATION AND AGC SET POINT ADJUST ...................................................13
5.3 VIDEO AND IF PROCESSOR ADJUSTMENTS .........................................................................................14
5.4 AMPLIFIER BYPASS OPERATION ............................................................................................................16
5.5 RF TRANSISTOR REPLACEMENT ............................................................................................................17
5.6 CLEANING AND MAINTENANCE SCHEDULE .......................................................................................17
6.0 PARTS LISTS .....................................................................................................................................................19
7.0 TABLES AND REFERENCE DATA ...............................................................................................................21
TLH/1KE#2.28-Jul-99
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
VISUAL/AURAL IF COMBINER
ASSY
-501
-502
-503
DESCRIPTION
STANDARD
FOR USE IN ‘E’ TYPE EXITER
STANDARD WITH STRAIGHT POT
CODE IDENT
51336
2824
3100
3294
3321
3342
LTR
PL21209419
PREPARED BY
DATE
APPROVED BY
DATE
C. MOORE
5/15/95
M. BRICKER
8/95
CHECKED BY
DATE
J. BROOKES
ECN
REVISION
DOCUMENT NUMBER
DESCRIPTION
ADDED -502
J1 REMOVED FROM -502
W1 MOVED FROM UPPER ASSEMBLY 22211152 TO HERE, UPGRADE TO WORD/ACAD
ADDED -503 ASSEMBLY VERSION.
PART NUMBER 5 WAS 100B102KC5OX, #30 WAS PFK-632-40
ITEMS 11 & 12 WERE RFB-1113
SHEET 1 OF 3
REVISED BY
CMI - 2/25/97
hcc - 4/97
hcc - 5/98
MTS - 06/98
JJC 12/21/98
JJC 3/19/99
APPROVED BY
MB - 3/97
MB - 4/97
MB - 05/97
DM 12/21/98
ACRODYNE
Title
VISUAL/AURAL
IF COMBINER
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
10
11
12
13
14
15
16
22509478
C1,2
C3
C4
21CC647
100B102MP50X
RPE121Z5U104M50
199D105X0035AA1
199D226X0035
1N4002
2664000101
RFB-1111
RFB-1111
TKS2518CT
3339P-1-500
3339W-1-500
RC07GF101J
17
18
R3,11,13
R5,7,10,
RC07GF510J
RC07GF241J
19
20
21
22
23
24
25
26
27
28
29
14
R6
R9
R12
R16
TB1
U1
VR1
W1
3339P-1-500
RC07GF620J
RC07GF301J
RC07GF100J
1715721
NE5205AN
7806
23200165-41-L-5-12
C5,6,8,9
C7
CR1
F1
J1,2
J2
L1,2
R1
R1
R2,4,8,
15
21409418
PL 21209419 rev F
PREPARED BY
SHEET NO.
hcc
DESCRIPTION
VENDER
SCHEMATIC
CAPACITOR CHIP, 470pf
CAPACITOR CHIP, 1000pf
CAPACITOR CHIP, 0.1uf
CAPACITOR CHIP, 1uf, 35V, TANT
CAPACITOR CHIP, 22uf, 35V, TANT
DIODE
FERRITE BEAD
BNC CONNECTOR
BNC CONNECTOR
COIL
POTENTIOMETER, 50 ohm
POTENTIOMETER, 50 ohm, RIGHT ANGLE
RESISTOR, 100 ohm, ¼ WATT
RESISTOR, 51 ohm, ¼ WATT
RESISTOR, 240 ohm, ¼ WATT
POTENTIOMETER, 50 ohm
RESISTOR, 62 ohm, ¼ WATT
RESISTOR, 300 ohm, ¼ WATT
RESISTOR, 10 ohm, ¼ WATT
TERMINAL BLOCK, 2 POSITION
I.C. (NO SOCKET)
VOLTAGE REGULATOR
ASSEMBLY, CABLE, A3/AURAL OUT to A2E2
P.C. BOARD
ACRODYNE
BLUE BELL, PA
Title
VISUAL/AURAL
IF COMBINER
PL 21209419 rev F
PREPARED BY
SHEET NO.
hcc
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
30
PFC2-632-40
CAPTIVE SCREW
31
A/R
A/R
A/R
#18 AWG BUSS WIRE
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY, TRH/1KE CABINET
ASSY
-501
-502
-503
CODE IDENT
DESCRIPTION
240/120 VAC
240/120 VAC, FUSE BD ,22212251, DUAL POWER
SUPPLIES. WIRING DIAGRAM 22513177 REV 230 VAC SINGLE PHASE, SINGLE POWER
SUPPLY,WIRING DIAGRAM 22513177 REV A.
51336
DOCUMENT NUMBER
REVISION
PL22111237-502
PREPARED BY
DATE
APPROVED BY
DATE
KPOOLE
7/97
BRICKER
8/97
CHECKED BY
DATE
SHEET 1 OF 3
ECN
LTR
DESCRIPTION
CREATED -502 VERSION
CREATED -503 VERSION
REVISED BY
SMJ
KPOOLE
APPROVED BY
MB - 5/99
ACRODYNE
BLUE BELL, PA
QUAN.
ITEM REQD.
502
REF
REF
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
REFERENCE
DESIGNATION
Title
ASSEMBLY,
TRH/1KE CABINET
PART OR
IDENTIFYING NUMBER
22513177
22513365
PL22111237-502 REV. B
PREPARED BY
KPOOLE
DESCRIPTION
CABINET WIRING HARNESS DIAGRAM
CABINET BLOCK AND CABLING DIAGRAM
A1
A2
A3
A4
A5
A6, A7
A8, A9, A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
A20
A21
A22
A23
AT1
AT2
CB1, 2
CB3
22211753-501
24209833-506
22211856-501
22209840-501
23209084-502
24209082-501
22207801-501
22212251-502
23208793-507
21611236
21609485-05
23206588-504
21611227
22213117-501
21607059-502
22212570-502
22213359-01
22213359-02
22113371-02
CL13365
8141
8201
S272-K20
374-210-101
ASSEMBLY, VIDEO PROCESSOR CHASSIS
ASSEMBLY, EXCITER CHASSIS
ASSEMBLY, IF PROCESSOR CHASSIS
ASSEMBLY, 1 WATT AMP. CHASSIS
ASSEMBLY, 30 WATT IPA CHASSIS
ASSEMBLY, 600 WATT PA CHASSIS
ASSEMBLY, HYBRID COMBINER
ASSEMBLY, POWER SUPPLY FUSE BOARD
ASSEMBLY, LOAD/HEATSINK
COUPLER, 2 FORWARD PORTS, 1-5/8”
BANDPASS FILTER
ASSEMBLY, CONTROL LOGIC CHASSIS
COUPLER, 1 FORWARD/1 REVERSE, N TYPE CONNECTOR
ASSEMBLY, 24 V POWER SUPPLY
ASSEMBLY, CIRCULATOR
ASSEMBLY, POWER SUPPLY CONTROL CABLE
ASSEMBLY, SIDE PANEL RIGHT
ASSEMBLY, SIDE PANEL LEFT
ASSEMBLY, CABINET WIRE HARNESS
CABINET CABLE LIST
LOAD, 50 OHM, 250 WATT
LOAD, 50 OHM, 500 WATT
CIRCUIT BREAKER, 2 POLE, 20 AMP
CIRCUIT BREAKER, 1 POLE, 10 AMP
CR1, 2
PS1, 2
S1
CD50
HC20-C1164
OETL-NF60S
22310957-011
DETECTOR DIODE
POWER SUPPLY, 28 VDC, 72 AMP
SWITCH, AC MAINS
AC BOX MOUNTING ANGLE
SHEET NO.
VENDER
ACRODYNE
BLUE BELL, PA
QUAN.
ITEM REQD.
502
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
REFERENCE
DESIGNATION
Title
ASSEMBLY,
TRH/1KE CABINET
PART OR
IDENTIFYING NUMBER
22300881
22300882
22301034-1
21308876
22208884
PL22111237-502 REV. B
PREPARED BY
KPOOLE
DESCRIPTION
AC BOX, 4X4X2,WITH COVER, UNPAINTED
AC BOX, 4X4X2,WITH COVER, PAINTED GREY
BEZEL
BEZEL
BLANK PANEL, 1.75”
PANEL BRACKET
CABINET SKELETON
24308379-515
22311302
21308853
22311297
CIRCUIT BREAKER PANEL, 208Y/120 VAC
DETAIL, CIRCULATOR PLATE
VERTICAL BLANK PANEL
DETAIL, COMBINER MOUNTING PANEL
22307714
22307715
22307583-02
22308381
SAFETY SCREEN
SAFETY SCREEN
ANGLE SUPPORT
POWER SUPPLY MOUNTING PLATE
SHEET NO.
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
Assembly, RF Power Monitor
ASSY
-501
-502
-503
-504
-505
-506
-507
-508
ECN
2226
2321
2374
2445
2909
2983
3026
3124
3307
DESCRIPTION
DIGITAL METER/15-24 VDC IN/4.5 MHZ AURAL
ANALOG METER/15-24 VDC IN/4.5 MHZ AURAL
DIGITAL METER/12 VDC IN/4.5 MHZ AURAL
ANALOG METER/12 VDC IN/4.5 MHZ AURAL
51336
DIGITAL METER/15-24 VDC IN/ 5.5 or 6.5 MHZ AURAL
ANALOG METER/15-24 VDC IN/5.5 or 6.5 MHZ AURAL
DIGITAL METER/12 VDC IN/5.5 or 6.5 MHZ AURAL
ANALOG METER/12 VDC IN/5.5 or6.5 MHZ AURAL
LTR
CODE IDENT
REVISION
DOCUMENT NUMBER
PL22207217
PREPARED BY
DATE
APPROVED BY
DATE
C. MOORE
1/6/94
M. BRICKER
5/23/94
CHECKED BY
DATE
M. BRICKER
5/23/94
DESCRIPTION
ADDED ¾” STANDOFFS
DELETED C12
NEW PCB LAYOUT
ADDED C40 & CR12
CHANGED DRAWING TO REFLECT ECN 2374
CHANGED J1 & J2 PART #
UPDATED ITEMS 98,99 & 100
ADDED R78
ITEMS 11 & 12 WERE CK06BX104K
ECN CHANGED & UPGRADED EVERYTHING TO WORD/ACAD
CHANGED QUANTITY OF #98, FIXED PART #’S ON #197, 108
NEW ARTWORK, CHIP CAPS FOR 0.1 UF’S, CORRECTED LINE 17.
CHANGED P/N ITEMS 37, 38 ,39
SHEET 1 OF 5
REVISED BY
3/26/93
5/93
3/94
5/94
5/27/94 SGM
MTS 5/15/95
MTS 9/29/95
HFG 9/97
HFG 12/97
hcc 3/98
JJC 6/98
MMC 7/98
AJG 12/98
APPROVED BY
JKC
JKC
CM
CM
MB 6/3/94
MB 9/97
MB 1/98
MV 6/98
ITEM -501
ACRODYNE
Title
BLUE BELL, PA
Assembly, RF Power
Monitor
-502
-503
10
11
12
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
QUANTITY REQUIRED
-504
-505
-506
-507
-508
PL 22207217 rev M
PREPARED BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
12
12
12
12
12
C2,4
C3,5
C2,4
C3,5
C16
C39
C12,18,
20,22-29,38
C30
C1
C13,17,34,35
C19,21
C7,8,
36,37
C31,32
C6,C40
C33
F1-9
E1-6
C10,11,14,15
C9
J1-3
RFB-1111
L1,3
L2
1025-36
1025-20
INDUCTOR, 4.7uH
INDUCTOR, 1.0uH
CR12
CR6,10,11
1N914
1N4007
DIODE
DIODE
23507062
23508231
23508230
23508232
DM15-561J
DM15-471J
DM15-471J
DM15-431J
CK05BX103K
CK05BX103K
GRM42-6X7R104K050BL
SCHEMATIC
SCHEMATIC
SCHEMATIC
SCHEMATIC
CAPACITOR, 560 pf
CAPACITOR, 470 pf
CAPACITOR, 470 pf
CAPACITOR, 430 pf
CAPACITOR, 0.01uf
CAPACITOR, 0.01uf
CAPACITOR, 0.1uf
GRM42-6X7R104K050BL
DM10-161J
199D106X9020CAI
199D225X0035BAI
199D476X96R3D
CAPACITOR, 0.1uf
CAPACITOR, 160pf
CAPACITOR, 10uf, 20V, TANT
CAPACITOR, 2.2uf, 35V, TANT
CAPACITOR, 47uf, 63V, TANT
199D106X9020CAI
10ENIT
TLB1H102M
DST310-SSY55-223M
65507-436
199D105X0035CA
199D475X0035CA
CAPACITOR, 10uf, 20V TANT
CAPACITOR, 1000uf, 10V
CAPACITOR, 1000uf, 50V
FILTER ELEMENT
TWO PIN HEADER
CAPACITOR, 1uf, 35V, TANT
CAPACITOR, 4.7uf, 35V, TANT
BNC JACK
ITEM -501
32
33
34
35
36
37
38
39
40
41
42
43
ACRODYNE
Title
BLUE BELL, PA
Assembly, RF Power
Monitor
-502
-503
QUANTITY REQUIRED
-504
-505
-506
-507
-508
PL 22207217 rev M
PREPARED BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
CR9
1N4007
CR4,8
1N4148A
CR1,3,7
1N5711
CR2,5
35BL504
Q1
2N3904
R6,24,65
3339P-1-102
R46
3339P-1-103
R22
3339P-1-104
R3
RN55C49R9F
R8,30
RN55C2000F
R4,7
RN55C374OF
R26,27,
RN55C1001F
DESCRIPTION
DIODE
DIODE
DIODE
LED, RED
TRANSISTOR
POTENTIOMETER, 1.0K OHM
POTENTIOMETER, 10K OHM
POTENTIOMETER, 100K OHM
RESISTOR, 49.9 OHM, 1/8W, 1%
RESISTOR, 200 OHM, 1/8W, 1%
RESISTOR, 374 OHM, 1/8W, 1%
RESISTOR, 1.00K OHM, 1/8W, 1%
63,68,71
44
45
46
47
48
49
50
51
52
53
54
55
R15,50
R31
R33
R13
R14,49
R11
R59
R56
R45
R12
R1,2
R9,10,
25,64
RN55C1821F
RN55C2211F
RN55C619IF
RN55C7501F
RN55C8251F
RN55C1002F
RN55C5622F
RN55C2742F
RN55C3322F
RN55C1003F
RC07FG4R7J
RC07GF100J
RESISTOR, 1.82K OHM, 1/8W, 1%
RESISTOR, 2.21K OHM, 1/8W, 1%
RESISTOR, 6.19K OHM, 1/8W, 1%
RESISTOR, 7.50K OHM, 1/8W, 1%
RESISTOR, 8.25K OHM, 1/8W, 1%
RESISTOR, 10.0K OHM, 1/8W, 1%
RESISTOR, 56.2K OHM, 1/8W, 1%
RESISTOR, 27.4K OHM, 1/8W, 1%
RESISTOR, 33.2K OHM, 1/8W, 1%
RESISTOR, 100K OHM, 1/8W, 1%
RESISTOR, 4.7 OHM, 1/4W
RESISTOR, 10 OHM, 1/4W
56
R17,40,
48,51,58
RC07GF101J
RESISTOR, 100 OHM, 1/4W
57
58
59
60
10
10
10
10
10
10
10
10
R66,67
R5
R52
RC07GF201J
RC07GF301J
RC07GF511J
RC07GF102J
RESISTOR, 200 OHM, 1/4W
RESISTOR, 300 OHM, 1/4W
RESISTOR, 510 OHM, 1/4W
RESISTOR, 1K OHM, 1/4W
61
RC07GF512J
RESISTOR, 5.1K OHM, 1/4W
R16,29,
54,61,62,69,70,
73,75,77
R43,44
ITEM -501
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
ACRODYNE
Title
BLUE BELL, PA
Assembly, RF Power
Monitor
QUANTITY REQUIRED
-504
-505
-506
-502
-503
-507
-508
12
12
12
12
12
12
12
12
PL 22207217 rev M
PREPARED BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
R39
RN55C3321F
R23
RC07GF303J
R47
RN55C5112F
R41,42,55
RC07GF104J
R57
RC07GF435J
R72
RC07GF105J
R18,35
RC07GF101J
R19,20,
RC07GF202J
36,38
R21,37
RC07GF103J
R60
RN55C2491F
R76
RN55C3012F
S1
21607023
R74
RC07GF302J
R53
RN55C8251F
TB2
1740000
TB1
1715734
U1
EL2444CN
U2,3
CA324
U4
AD844AN
U5,7
MPY600
U6
LM358
U8
LM311
U9
MAX660
VR1
VR2
R78
DESCRIPTION
RESISTOR, 3.32K OHM, 1/8W, 1%
RESISTOR, 30K OHM, 1/4W
RESISTOR, 51.1K OHM, 1/8W, 1%
RESISTOR, 100K OHM, 1/4W
RESISTOR, 4.3M OHM, 1/4W
RESISTOR, 1M OHM, 1/4W
RESISTOR, 100 OHM, 1/4W
RESISTOR, 2K OHM, 1/4W
RESISTOR, 10K OHM, 1/4W
RESISTOR, 2.49K, 1/8W, 1%
RESISTOR, 30.1K, 1/8W, 1%
SWITCH, SPDT, PCB MOUNTED
RESISTOR, 3.0K, 1/4W
RESISTOR, 8.25K, 1/4W
TERMINAL BLOCK, 3 POSITION
TERMINAL BLOCK, 3 POSITION
IC (NO SOCKET)
IC
IC (NO SOCKET)
IC
IC
IC
IC (NO SOCKET)
7812
7805
RC05GFR155J
VOLTAGE REGULATOR, 12V
VOLTAGE REGULATOR, 5V
RESISTOR, 1.5M OHM, 1/8W
9543-BB-0440
234407218
15-38-1024
CA14CS2-TSD
STANDOFF, 4-40 X 7/8” LONG
PCB
JUMPER (E1-E2 & E3-E4 & E5-E6)
IC SOCKET, 14 PIN (U2 & 3)
ITEM -501
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
ACRODYNE
Title
BLUE BELL, PA
Assembly, RF Power
Monitor
-502
-503
QUANTITY REQUIRED
-504
-505
-506
-507
-508
PL 22207217 rev M
PREPARED BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
CA16CS2-TSD
C8408-026
C8408-026
15-38-1024
DESCRIPTION
IC SOCKET, 16 PIN (U5 & 7)
IC SOCKET, 8 PIN (U6 & 8)
IC SOCKET, 8 PIN (U8)
JUMPER (E1-E2 & E3, E4, E5, E6)
BUSS WIRE #22
#4 SCREW, 5/16” LONG
#4 LOCK WASHER
#4 NUT
L1,3
L2
1025-32
1025-18
24308672-01
24308672-02
24308672-03
INDUCTOR, 3.3uH
INDUCTOR, .82uH
THERMAL COMPOUND
HOUSING
END
END
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
Assembly, Miniature Gain Block
ASSY
CODE IDENT
51336
ECN
3021
3093
LTR
PL22207295
DATE
APPROVED BY
DATE
C.Moore
6/19/92
M. BRICKER
2/13/98
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
hcc - 1/98
ADDED C12 AS PER. ECN INSTRUCTIONS.
REVISION
DOCUMENT NUMBER
APPROVED BY
ACRODYNE
Title
Assembly, Miniature
Gain Block
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PL 22207295 rev B
21507221
Schematic
22407294
Printed Circuit Board
C1,4,5,7
C2
C3
C6
C8-11
C12
CR1
RPE121Z5U104M50
199D225X0035BAI
199D475X0035CAI
199D106X0035
100B102MP50X
100B100JP500X
1N4007
B1
R1
2664000101
RC20GF101J
U1
VR1
VR2
NE5205AN
MC7812CT
MC7905CT
PREPARED BY
SHEET NO.
C. Moore
DESCRIPTION
VENDER
Capacitor: 0.1uF
Capacitor: 2.2uF, 35V, Tant
Capacitor: 4.7uF, 35V, Tant
Capacitor 10uF: 35V, Tant
Chip Capacitor: 1000pF
Capacitor: 10pF
Diode
Ferrite Bead
Resistor, 1/2W, 100 ohm
I.C.
Voltage Regulator
Voltage Regulator
JOB NO.
NEXT ASSY.
23209084
23208743
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
SOLID STATE AMP. CNTRL. CIRCUIT ASSEMBLY
ASSY
501
502
503
ECN
DESCRIPTION
WITH 5V PULL-UP RESISTORS.
W/OUT 5V PULL-UP RESISTORS.
SAME AS -502 WITH STRAIGHT TB1.
LTR
DESCRIPTION
CONVERTED TO CAD
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22208858
PREPARED BY
DATE
APPROVED BY
DATE
HFG
10/94
M. BRICKER
12/94
CHECKED BY
DATE
M.B.
12.94
SHEET 1 OF 3
REVISED BY
CSM
APPROVED BY
ACRODYNE
BLUE BELL, PA
Title
SOLID STATE AMP. CNTRL.
CIRCUIT ASSEMBLY
PL 22208858 rev A
PREPARED BY
SHEET NO.
HFG
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
22508959
DESCRIPTION
C1
C2
C3-6
10
11
12
13
14
15
16
17
18
19
20
21
22
CR1,2,6
&8
CR3
CR4,5
CR7
5082-4855
5082-4950
1N4749A
FL1-3
DST310-55Y55-223M
LOWPASS FILTER
Q1
Q2
2N3904
2N3053
TRANSISTOR: NPN
TRANSISTOR: NPN
RC07GF113J
RC07GF202J
RC07GF751J
RC07GF272J
RC07GF104J
RC07GF102J
RESISTOR: 11K OHM, 1/4W
RESISTOR: 2K OHM, 1/4W
RESISTOR: 750 OHM, 1/4W
RESISTOR: 2.7K OHM, 1/4W
RESISTOR: 100K OHM, 1/4W
RESISTOR: 1K OHM, 1/4W
23
24
25
26
27
R1
R2
R3
R4
R5
R6,11,
& 12
R7
R8
R9
R10
R13
RC07GF151J
RC20GF112J
RC20GF751J
RC07GF821J
RC07GF103J
RESISTOR: 150 OHM, 1/4W
RESISTOR: 1100 OHM, 1/2W
RESISTOR: 750 OHM, 1/2W
RESISTOR: 820 OHM, 1/4W
RESISTOR: 10K OHM, 1/4W
199D106X0035DAI
GRM426C0G102J050BD
CHIP CAP
GRM426X7R104K050BL
CHIP CAP.
1N4007
VENDER
SCHEMATIC
CAPACITOR: 10Uf, 35V TANT
CAPACITOR: 0.001Uf
CAPACITOR: 0.1Uf
DIODE
DIODE: LIGHT EMITTING, RED
DIODE: LIGHT EMITTING, GREEN
DIODE: 24V, ZENER
ACRODYNE
BLUE BELL, PA
Title
SOLID STATE AMP. CNTRL.
CIRCUIT ASSEMBLY
PL 22208858 rev A
PREPARED BY
SHEET NO.
HFG
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
28
R14
RC07GF152J
RESISTOR: 1.5K OHM, 1/4W
29
30
S1
21606599
SWITCH: SPDT, PCB MOUNT (ON-OFF-ON)
31
32
TB1
1733583
TERMINAL BLOCK: 3 POSITION (PHOENIX-45 DEG.)
33
TB1
1715734
TERMINAL BLOCK: 3 POSITION.
34
35
U1
LM311
IC: COMPARATOR WITH STROBE
36
37
22408859
PC BOARD
38
44F5289
LED SPACER
39
C8408-026
IC SOCKET: 8 PIN (U1)
40
350-1247-12-07-00
SPACER: 3/8” LONG, #4 CLEAR.
41
42
43
44
45
46
47
48
49
50
VENDER
JOB NO.
NEXT ASSY.
223209084
24209082
USED ON
TRH/500
TRH/500
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
-501
-502
-503
-504
-505
DESCRIPTION
IPA METERING(2 SIDES)
IPA METERING(1 SIDE) 100 Ω CURRENT LIMIT
IPA METERING 10 Ω CURRENT LIMIT
SINGLE AMP. METERING, 24211410
IPA METERING(2 SIDES)
ASSEMBLY,
UNIVERSAL SWITCH BOARD
CODE IDENT
51336
REVISION
DOCUMENT NUMBER
PL22209040
PREPARED BY
DATE
APPROVED BY
DATE
MTS
12/22/94
WFS
6/14/97
CHECKED BY
DATE
SHEET 1 OF 2
ECN
2967
3048
LTR
DESCRIPTION
DESCRIBED -501, -502.
ADDED -503 ASSY.
ADDED -504 ASSY.
ADDED -505 ASSY. ADD ITEMS 17 - 21 PER ECN
REMOVED PIN PLACEMENT DWGS. 21309574 & ADDED INFO. TO PAGE 2 OF DWG.
CHANGES TO DRAWING ONLY
REVISED BY
CSM 6/24/97
HFG 9/26/97
MTS 10/97
HFG 3/98
SMJ 4/99
SMJ 5/99
APPROVED BY
CSM 6/97
MB 10/97
MB 10/97
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, UNIVERSAL
SWITCH BOARD.
PL 22209040 Rev F
PREPARED BY
SHEET NO.
MTS
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
503
-504
-505
DES. IDENTIFYING NUMBER
DESCRIPTION
22509158
SCHEMATIC
J1
65863-067
20 PIN HEADER
J2
65863-067
20 PIN HEADER
R1,2
RC07GF5R6J
RESISTOR, 5.6Ω, 1/4W
R3
RC07GF273J
RESISTOR, 27KΩ, 1/4W
R4
3386P-1-103
RESISTOR, 10KΩ POT
10
S1
71BDF30-02-1-AJN
SWITCH, ROTARY, 2P12T
11
S2
T201MH9AVBE
SWITCH, RIGHT ANGLE, 5 W
12
13
TB1
1715734
TERMINAL BLOCK, 3 POSITION
14
15
22409039
PCB
16
21309109
BRACKET
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
VENDER
JOB NUMBER
NEXT ASSEMBLY
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY: VIDEO AGC WITH BACK PORCH
CLAMP PC BOARD
CODE IDENT
51336
ASSY
-501
-502
-503
-504
-505
DOCUMENT NUMBER
REVISION
PL22210886
PREPARED BY
DATE
APPROVED BY
DATE
HFG
1/2/97
M. BRICKER
6/98
CHECKED BY
DATE
GCC
1/3/97
SHEET 1 OF 5
DESCRIPTION
MMDS
BROADCAST, NTSC-CONNECTOR
BROADCAST, PAL-CONNECTOR
BROADCAST, NTSC-CABLE
BROADCAST, PAL-CABLE
NOTE: REVISIONS “E & F &G” ASSEMBLIES ONLY GOOD FOR REVISION “C” AND “D”ARTWORK.
ECN
2818
2974
3245
LTR
DESCRIPTION
ADD -502, DELEATE J2, J3, ADD W1, W2, W3, W4
REVISED WHITE CLIPPER CIRCUIT
ADD -503, -504, AND -503, SEE ECN, CHANGED PL FORMAT
SEE ECN
SEE ECN’S 3059, 3063, 3074, 3099
SEE E.C.N.’S #3245, 3262
SEE ECN #3245
REVISED BY
HFG 1/97
HFG 2/97
HFG 5/97
WB 10/97
WB 3/98
JJC 11/06/98
MMC-11/30/98
APPROVED BY
JB 1/97
JB 2/97
MB 3/98
ACRODYNE
Title
ASSEMBLY: VIDEO AGC WITH
BACK PORCH CLAMP PC BOARD
BLUE BELL, PA
ITEM
QUANTITY REQUIRED
-501
-502
-503
-504
-505
REFERENCE
DESIGNATOR
PART OR
IDENTIFYING NUMBER
22510887
22410885
CA8CS2-TSD
CA14CS2-TSD
CA16CS2-TSD
H175C
175-6-240P
10
11
12
13
20
20
20
20
20
14
15
16
17
18
19
15-38-1024
DB105
GRM426X7R104K050BL
BR1,2
C1-8,11,17,18,23,
24,27,29,30,31,
33-35
C9
C10
ULB1V100M
C12
C12
C13,14
DM10-131J
DM10-201J
25VBSL470
C15,16
108RLR010M
24AA021
PL 22210886
REV G
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
SCHEMATIC VIDEO AGC WITH
BACK PORCH CLAMP
PC BOARD, VIDEO AGC WITH
BACK PORCH CLAMP
SOCKET, IC 8 PIN (FOR
U1,2,3,4,6,9)
SOCKET, IC 14 PIN (FOR K1)
SOCKET, IC 16 PIN (FOR U8)
HOLDER, LED, R/A (BIVAR)
PAD, HEAT TRANSFER, TO-220
SCREW, PAN HEAD, #4-40 X 3/8”
LONG
WASHER, LOCK, #4
NUT, HEX, #4-40
JUMPER, 2 POSITION (FOR
-501 JP2, PINS 1 AND 2 OF JP3 ),
(FOR -502, -503, -504, -505
JP1, JP2, PINS 1 AND 2 OF JP3)
DIODE BRIDGE
CAPACITOR, 0.1 uF, CHIP
CAPACITOR, 2.8-12.5 pF,
VARIABLE
CAPACITOR, 10 uF, 20V,
ELECTROLYTIC, RADIAL
CAPACITOR, 130 pF, MICA
CAPACITOR, 200 pF, MICA
CAPACITOR, 470 uF, 25V,
ELECTROLYTIC, RADIAL
CAPACITOR, 1000 uF, 10V,
ELECTROLYTIC, RADIAL
VENDER
ACRODYNE
Title
ASSEMBLY: VIDEO AGC WITH
BACK PORCH CLAMP PC BOARD
BLUE BELL, PA
ITEM
20
QUANTITY REQUIRED
-501
-502
-503
-504
-505
REFERENCE
DESIGNATOR
C19-22
PART OR
IDENTIFYING NUMBER
GRM426X7R102K050BL
DM15-911J
CK05BX103K
199D226X0035EE2
21
22
23
C25
C26
C28
24
25
C32
C36
DM10-430J
199D105X0035AA1
26
C37
199D474X9035AA1
27
C38
199D225X0035BA1
28
C39
199D475X0035CA1
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
D1
D2,4
D3
D5,9
D8,10,11
J1,4
JP1
JP2
K1
L1
L2,3
L4
L4
L6
Q1
Q2
Q3
R1
R2
R3
R4,13,16,33
5082-4950
1N4007
VTL5C7
1N5711
1N4148A
RFB-1113-B
65507-436
65507-436
HE721A0500
1025-44
1025-20
1025-28
1025-24
1025-60
2N4392
2N2907A
2N3906
RC07GF620J
RC07GF150J
RC07GF820J
RC07GF511J
PL 22210886
REV G
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
CAPACITOR, 0.001 uF, CHIP
CAPACITOR, 910 pF, MICA
CAPACITOR, 0.01 uF, CERAMIC
CAPACITOR, 22 uF, 35V,
TANTALUM
CAPACITOR, 43 pF, MICA
CAPACITOR, 1 uF, 35V,
TANTALUM
CAPACITOR, 0.47 uF, 35V,
TANTALUM
CAPACITOR, 2.2 uF, 35V,
TANTALUM
CAPACITOR, 4.7 uF, 35V,
TANTALUM
LED (GREEN)
DIODE, 100V, 1A
DIODE, OPTO
DIODE
DIODE
CONNECTOR, BNC
HEADER, 2 POSITION
HEADER, 2 POSITION
RELAY, 5V, SPST
COIL, 10.0 uH
COIL, 1.0 uH
INDUCTOR, 2.2 uH
INDUCTOR, 1.5 uH
COIL, 47.0 uH
TRANSISTOR, JFET, N-CHANNEL
TRANSISTOR, PNP
TRANSISTOR, PNP
RESISTOR, 62 OHM, 1/4W, 5%
RESISTOR, 15 OHM, 1/4W, 5%
RESISTOR, 82 OHM, 1/4W, 5%
RESISTOR, 510 OHM, 1/4W, 5%
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
QUANTITY REQUIRED
-501
-502
-503
-504
Title
ASSEMBLY: VIDEO AGC WITH
BACK PORCH CLAMP PC BOARD
-505
REFERENCE
DESIGNATOR
R5,6
R7
R8,12
R9,10
R11,47,49
R15,17,19
R20,34,44
R21
R22,23,45
R24,32,39
R25
R26
R28
R29
R30,31
R41
R42
R46
R48
R50
R37,38,40
R14,36
R18,27
R35
R43
S1
S2
TB1,(E1-E2)
TB2
T1
U1,2,3,4,6
U5
U7
U8
U9
PART OR
IDENTIFYING NUMBER
RC07GF4R7J
RC07GF472J
RC07GF510J
RC07GF102J
RC07GF104J
RC07GF101J
RC07GF750J
RC07GF301J
RC07GF151J
RC07GF181J
RC07GF684J
RC07GF390J
RC07GF121J
RC07GF360J
RC07GF201J
RC07GF361J
RC07GF241J
RC07GF103J
RC07GF394J
RC07GF105J
SBT
3339P-1-101
3386P-1-102
3339P-1-103
3339P-1-501
T201MH9AVBE
ASE22
1715721
1715734
LP-20-300
MAX404CPA
LM1881
LT1227-CN8
CD4046BCN
NE555
PL 22210886
REV G
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
RESISTOR, 4.7 OHM, 1/4W, 5%
RESISTOR, 4.7K, 1/4W, 5%
RESISTOR, 51 OHM, 1/4W, 5%
RESISTOR, 1K, 1/4W, 5%
RESISTOR, 100K, 1/4W, 5%
RESISTOR, 100 OHM, 1/4W, 5%
RESISTOR, 75 OHM, 1/4W, 5%
RESISTOR, 300 OHM, 1/4W, 5%
RESISTOR, 150 OHM, 1/4W, 5%
RESISTOR, 180 OHM, 1/4W, 5%
RESISTOR, 680K, 1/4W, 5%
RESISTOR, 39 OHM, 1/4W, 5%
RESISTOR, 120 OHM, 1/4W, 5%
RESISTOR, 36 OHM, 1/4W, 5%
RESISTOR, 200 OHM, 1/4W, 5%
RESISTOR, 360 OHM, 1/4W, 5%
RESISTOR, 240 OHM, 1/4W, 5%
RESISTOR, 10K, 1/4W, 5%
RESISTOR, 390K, 1/4W, 5%
RESISTOR, 1M, 1/4W, 5%
RESISTOR, SELECT BY TEST
POTENTIOMETER, 100 OHM
POTENTIOMETER, 1K, SQUARE
POTENTIOMETER, 10K
POTENTIOMETER, 500 OHM
SWITCH, TOGGLE, DPDT
SWITCH, SLIDE, DPDT
TERMINAL BLOCK, 2 POS.
TERMINAL BLOCK, 3 POS.
TRANSFORMER
IC, VIDEO OP-AMP
IC, SYNC SEPARATOR
IC, VIDEO OP-AMP
IC, PHASE LOCKED LOOP
IC, TIMER
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
85
86
87
88
89
90
91
92
QUANTITY REQUIRED
-501
-502
-503
-504
Title
ASSEMBLY: VIDEO AGC WITH
BACK PORCH CLAMP PC BOARD
-505
REFERENCE
DESIGNATOR
VR1
VR2
W1,4
W2,3
W1
W4
JP3
PART OR
IDENTIFYING NUMBER
7805
7905
23200165-5-U-35-21
23200165-5-U-35-16
23200165-5-U-35-24
23200165-5-U-35-22
65507-436
PL 22210886
REV G
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
VOLTAGE REGULATOR, +5V
VOLTAGE REGULATOR, -5V
CABLE ASSEMBLY, 21 INCH
CABLE ASSEMBLY, 16 INCH
CABLE ASSEMBLY, 24 INCH
CABLE ASSEMBLY, 22 INCH
HEADER, 3 POSITION
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
CHASSIS ASSEMBLY:
VIDEO PROCESSOR
ASSY
-501
-502
-503
-504
-505
-506
-507
-508
-509
ECN
DESCRIPTION
NTSC M/N, 120VAC
NTSC M/N, 240VAC
PAL B/G, 120VAC
PAL B/G, 240VAC
VIDEO CORRECTOR ONLY, 120VAC
VIDEO CORRECTOR ONLY, 240VAC
VIDEO CORRECTOR ONLY, 120VAC
WITH RAL #7035 PANEL
NTSC M/N, 120VAC WITH RAL #7035 PANEL
NTSC M/N, 240VAC WITH RAL #7035 PANEL
LTR
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22211753-501
PREPARED BY
DATE
R.G. DICKSON
01/30/98
CHECKED BY
DATE
DESCRIPTION
INITIAL RELEASE.
ADDED -507 VERSION: RAL #7035 ON FRONT PANEL.
ECN #3331, 3349, AND ADDED -508 & -509 ASSY’S, ITEM A2 WAS -502, AND #48 WAS
54B
APPROVED BY
DATE
SHEET 1 OF 3
REVISED BY
RGD
KLL
MTS: 02/25/99
APPROVED BY
CSM: 08/20/98
CSM: 01/07/99
ACRODYNE
BLUE BELL, PA
ITEM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Title
PL22211753-501
CHASSIS ASSEMBLY:
VIDEO PROCESSOR
QUANTITY
REQUIRED
REFERENCE
DESIGNATION
PART OR
IDENTIFYING NUMBER
22509321
A1
A2
A3
23208695-501
22210886-504
22207131-501
F1
MDL1
FL1
6J4
RV1
VP130LA10A
W1
W2
W3
W4
23200165 -41-U-35
23200165 -41-U-41
23200165 -5-U-35
23200165 -41-U-35
REV. B
PREPARED BY
SHEET NO.
RGD
DESCRIPTION
VENDER
WIRING DIAGRAM
ASSEMBLY, VIDEO CORRECTOR PCB
ASSEMBLY, VIDEO AGC PCB NT SC
ASSEMBLY, TRANSFORMER PCB, 615VAC
FUSE, 120VAC
FILTER, AC LINE FUSED
VARISTOR, 130 VAC
CABLE ASSY.
CABLE ASSY.
CABLE ASSY.
CABLE ASSY.
CORCOM
ACRODYNE
BLUE BELL, PA
ITEM
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
QUANTITY
REQUIRED
REFERENCE
DESIGNATION
Title
CHASSIS ASSEMBLY:
VIDEO PROCESSOR
PART OR
IDENTIFYING NUMBER
C-300-S-116
175-6-240P
3049K
22311733-01
22311734
22311728
22309318
22311727
22309291-03
B4-10-103-12
HDH-373
8159-B-0440
1414-4
PL22211753-501
REV. B
PREPARED BY
SHEET NO.
RGD
DESCRIPTION
SLIDE (PAIR) 16 INCH
INSULATOR
SHOULDER WASHER, MICA
DETAIL, COVER, TOP
DETAIL, BOTTOM
DETAIL, SIDE
DETAIL, U BRACKET
DETAIL, BACK
DETAIL, PANEL, FRONT
HANDLES
HEAT SINK
STANDOFF,
GROUND LUG
12
24
17
17
SCREW, PAN HEAD, N0. 4-40 x 5/16” LONG
SCREW, FLAT HEAD, NO. 4-40 x 1/4” LONG
NUT, HEX, NO. 4-40
WASHER, FLAT, NO. 4
WASHER, LOCK, NO. 4
SCREW, PAN HEAD, NO. 6-32 x 3/8” LONG
NUT, HEX, NO. 6-32
WASHER, FLAT, NO. 6
WASHER, SPLIT-LOCK, NO. 6
SCREW, PAN HEAD, NO. 8-32 x 3/8” LONG
SCREW, FLAT HEAD, NO.8-32 x 1/2” LONG
NUT, HEX, NO. 10-32
WASHER, FLAT, NO. 10
WASHER, SPLIT-LOCK, NO. 10
VENDER
GEN DEVICES.
WAKEFIELD
SOUTHCO
WAKEFIELD
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
-501
-502
-503
-504
-505
-506
-507
-508
-509
ECN
DESCRIPTION
45.75 VIS IF/3.58 COLOR +24VDC
38.9 VIS IF/4.43 COLOR +24VDC
45.75 VIS IF with -4.5 IM CORRECTOR +24VDC
38.9 VIS IF with 5.5 IM CORRECTOR +24VDC
45.75 VIS IF/3.58 COLOR +15VDC
38.9 VIS IF/4.43 COLOR +15VDC
45.75 VIS IF/3.58 COLOR +15VDC (RAL 7035)
38.9 VIS IF/4.43 COLOR +15VDC (RAL 7035)
45.75 VIS IF/3.58 COLOR +24VDC (RAL 7035)
LTR
DESCRIPTION
PRELIMINARY RELEASE
CHANGED 21209419 ASSEMBLY TO 21209419-503
ADDED -505 & -506 ASSEMBLY
ADDED -507 AND -508 ASSEMBLY.
ADDED -509 ASSEMBLY.
ASSEMBLY:
ASSEMBLY, IF PROCESSOR CHASSIS
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL 22211856-501
PREPARED BY
DATE
APPROVED BY
DATE
M. BRICKER
02/99
DWM
5/18/98
CHECKED BY
DATE
CSM
5/24/98
SHEET 1 OF 3
REVISED BY
DWM
JJC
KH
MTS 02/12/9
MTS 03/05/99
APPROVED BY
CSM 6/8/98
MB 02/99
DM 02/15/99
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY
IF PROCESSOR CHASSIS
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
10
11
12
13
22511858
23712110
A1
A2
A3
A4
A5
A6
23207637-503
21209419-503
23210602-501
23211632-501
22207958-503
22207295-501
AT1
FP-50/SBT
PL 22211856-501 Rev. D
1PR
C300-S-126
22309290-05
22309318-02
22309466-01
22309466-02
22309475-02
22311949
22311950-01
22311950-02
B4-10-103-12
8480
SHEET NO.
DWM
DESCRIPTION
WIRING DIAGRAM
CONTROLS & INDICATORS
ASSEMBLY, IF PRE CORRECTOR
ASSEMBLY, VISION/SOUND COMBINER
ASSEMBLY, IM/ICPM CORRECTOR
ASSEMBLY, AURAL CORRECTOR
ASSEMBLY, AMPLIFIER BUFFER
ASSEMBLY, MINIATURE GAIN BLOCK
ATTENUATOR, 50 OHM, SBT dB, BNC
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PREPARED BY
SLIDE, NON-PIVOTING, 26”
DETAIL, PANEL, FRONT
DETAIL, FRONT RAIL
DETAIL, SIDE RAIL, LEFT
DETAIL, SIDE RAIL, RIGHT
DETAIL, REAR RAIL
DETAIL, BOTTOM PLATE
DETAIL, TOP COVER
DETAIL, TOP COVER
HANDLE
SPACER, ¼” DIA. X 1/8” LG.
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Title
ASSEMBLY
IF PROCESSOR CHASSIS
PL 22211856-501 Rev. D
PREPARED BY
SHEET NO.
DWM
QUANTITY REQUIRED REFERENCE
PART OR
-501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
36
#4-40 X ¼” LG. FLAT HD SCREW
15
#4-40 HEX NUT
19
#4 FLAT WASHER
19
#4 LOCK WASHER
#8-32 X 3/8” LG. FLAT HD. SCREW
#10-32 HEX NUT
#10 FLAT WASHER
#10 LOCK WASHER
#6-32 HEX NUT
#6 FLAT WASHER
#6 LOCK WASHER
14
#8-32 X ¼” LG.PAN HD SCREW
14
#8 FLAT WASHER
14
#8 LOCK WASHER
W3
23200165-5-L-41-11
COAX CABLE ASSEMBLY ( CONN. BRKT TO A2-E1)
E1,E2
54B
TERMINAL STRIP
J81
206705-1
CONNECTOR, 9 PIN
50
#6-32 X ½” LG. FLAT HD SCREW
52
W1
23200165-35-L-5-28
53
54
55
56
57
23200165-5-L-41-8
23200165-5-L-5-15
23200165-41-L-5-7
23200165-5-L-35-7
22310667-02
58
59
60
W2
W4
W5
W6
BRKT
1,2
W3
W2
W4
COAX CABLE ASSEMBLY (J4 {COMBINED IF OUT} TO
A6-E4)
COAX CABLE ASSEMBLY (A1 {IF INPUT} TO A2-J2)
COAX CABLE ASSEMBLY (A1 {IF OUT} TO A6-E3)
COAX CABLE ASSEMBLY (A3-J3 TO A5 {RF OUT})
COAX CABLE ASSEMBLY (A5 {RF IN} TO A4-W1)
BRACKET, CONNECTOR WITH PEM NUTS
23200165-5-L-5-11
23200165-5-L-41-12
23200165-41-L-5-15
COAX CABLE ASSEMBLY (A1 {IF OUT} TO A2-E1)
COAX CABLE ASSEMBLY (A1 {IF INPUT} TO AT1)
COAX CABLE ASSEMBLY (A2-J2 TO A6-E3)
VENDER
JOB NUMBER
NEXT ASSEMBLY
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY: DC POWER SUPPLY FUSE AND
DISTRIBUTION PC BOARD
CODE IDENT
51336
ASSY
-501
-502
-503
DOCUMENT NUMBER
REVISION
PL22212251
PREPARED BY
DATE
W.BARONOFSKY
9/22/98
CHECKED BY
DATE
APPROVED BY
DATE
SHEET 1 OF 3
DESCRIPTION
SINGLE 4000W POWER SUPPLY
DUAL 2000W POWER SUPPLY
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE
ECN
LTR
3309
DESCRIPTION
DESIGN CHANGES, ADDED SHEET 3;
CHANGED BOM PER ECN 3309
REVISED BY
MMC
AJG 12/98
APPROVED BY
ACRODYNE
Title
ASSEMBLY: DC POWER SUPPLY
FUSE AND DISTRIBUTION
PC BOARD
BLUE BELL, PA
ITEM
QTY REQUIRED
-501
-502 -503
REFERENCE
DESIGNATOR
PART OR
IDENTIFYING NUMBER
22512250
SHEET 1
22512250
SHEET 2
22512250
SHEET 3
22412252
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
12
12
12
D6-9
D10-13
D1,2,4,5
D3
F3-6
F2
F1,2
35BL505
35BL504
1N4148
MB2505
ANN-40
AGC-10
AGC-10
R1-5,7,9,11,13-16
R6,8,10,12
RC20GF202
RC07GF820J
16
16
12
A/R
16
16
12
16
16
12
TB1,2
1715734
44FH053
J1
J1
JP3
02-06-7103
03-06-1092
22213007-02
22213007-01
PL 22212251
REV A
PREPARED BY
SHEET NO.
W.BARONOFSKY
DESCRIPTION
VENDER
SCHEMATIC DIAGRAM, DC POWER SUPPLY FUSE
AND DISTRIBUTION PC BOARD
SCHEMATIC DIAGRAM, DC POWER SUPPLY FUSE
AND DISTRIBUTION PC BOARD
SCHEMATIC DIAGRAM, DC POWER SUPPLY FUSE
AND DISTRIBUTION PC BOARD
DC POWER SUPPLY FUSE AND DISTRIBUTION
PWB
LED, GREEN
LED, RED
DIODE, 1N4148
DIODE BRIDGE, 25 AMP
FUSE, 40 AMP
FUSE, 10 AMP 1 1/4 LONG x 1/4 DIA
FUSE, 10 AMP 1 1/4 LONG x 1/4 DIA
WIRE, #18 AWG, THHN, RED, 2” LONG
RESISTOR, 2K OHM, 1/2W, 5%
RESISTOR, 82 OHM, 1/4W, 5%
TERMINAL BLOCK, 3 POSITION
FUSE HOLDER, PC BOARD MOUNT
SCREW, PAN HEAD, #10-32 x 7/8” LONG
NUT, HEX. #10-32
WASHER, LOCK, #10
WASHER, FLAT, #10
SCREW, BRASS, ¼-20 x 1 LONG
NUT, HEX, BRASS, ¼-20
WASHER, BRASS, LOCK, ¼-20
WASHER, BRASS, FLAT, ¼-20
CONTACTS, FEMALE, PC TAIL
CONNECTOR, RECEPTACLE, 9 POS
18 GA. BUSS WIRE, TINNED, WITH SLEEVING
BUSS BAR, 4 POSITION
BUSS BAR, 2 POSITION
MOLEX
MOLEX
ACRODYNE
Title
ASSEMBLY: DC POWER SUPPLY
FUSE AND DISTRIBUTION
PC BOARD
BLUE BELL, PA
ITEM
QTY REQUIRED
-501
-502 -503
REFERENCE
DESIGNATOR
28
29
30
31
JP1
JP2
32
33
E1 GRD
E1 GRD
PART OR
IDENTIFYING NUMBER
65507-436
65507-436
15-38-1024
15-38-1024
PL 22212251
REV A
PREPARED BY
SHEET NO.
W.BARONOFSKY
DESCRIPTION
HEADER, 2 POSITION
HEADER, 3 POSITION
JUMPER 2 POSITION (FOR JP1,JP2)
JUMPER 2 POSITION (FOR JP2)
PAN HEAD SCREW, BRASS, #8-32 x ¾ LONG
HEX NUT, BRASS, #8-32
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
-505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-501
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-501 REV: B
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-502
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
16
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-502 REV: B
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-503
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-503 REV: B
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
-505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-504
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-504 REV: A
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-505
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-505 REV: A
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
-505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 ASSEMBLY. 04/26/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-506
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
P1,PS1-P1, PS1-P2,
PS2-P1,PS2-P2
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-506 REV: B
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-2092
02-06-2103
745496-2
745496-2
03-06-2092
02-06-2103
PREPARED BY
SHEET NO.
W. Baronofsky
DESCRIPTION
CONNECTOR, PLUG, 9 POS
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 9 POS
39-01-2125
39-00-0039
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
745584-3
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
SLIDE LATCH KIT
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE:
CABLE ASSEMBLY:
FOR USE WITH DC POWER SUPPLY FUSE AND DISTRIBUTION PCB
ASSY
-501
-502
-503
-504
505
-506
-507
ECN
3328
DESCRIPTION
SINGLE 4000W POWER SUPPLY {HC40-C1034}
DUAL 2000W POWER SUPPLY {2 x HC20-C1164}
DUAL 2000W POWER SUPPLY {2 x ECT21-C1020}
SINGLE 4000W POWER SUPPLY
WITH ISOLATION DIODE {HC4011-C12243}
{HC2011-C1370}
FN6000 P.S. {2 x FN6000}
A -504 ASSEMBLY WITH SLIDE LATCH KIT ON THE
PS1-P1 END.
DUAL 2000W POWER SUPPLY (2xEJN-6000)
LTR
DESCRIPTION
INITIAL RELEASE. 08/20/98
NUMEROUS CHANGES PER ECN. 03/11/99
ADDED -506 & 507 ASSEMBLYS. 04/26/99
CODE IDENT
DOCUMENT NUMBER
REVISION
51336
PL22212570-507
PREPARED BY
DATE
APPROVED BY
DATE
W. Baronofsky
08/20/98
M. Bricker
01/99
CHECKED BY
DATE
SHEET 1 OF 2
REVISED BY
W.B.
MTS
MTS
APPROVED BY
MB: 01/99
DWM 04/26/99
ACRODYNE
BLUE BELL, PA
QUAN.
REFERENCE
ITEM REQD.
DESIGNATION
P1
PS1-P1
PS1-P1, PS2-P1
W1
W2
W3
W4
W1,5
10
W2,6
11
W3,7
12
W4,8
13
PS1-P1, PS2-P1
14
16
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PS1-P1, PS2-P1
Title
CABLE ASSEMBLY:
PL22212570-507 REV: B
FOR USE WITH DC POWER SUPPLY FUSE AND
DISTRIBUTION PCB
PART OR
IDENTIFYING NUMBER
03-06-1092
02-06-2103
745496-2
745496-2
PREPARED BY
SHEET NO.
W. Baronofsky
39-01-2125
39-00-0039
DESCRIPTION
CONNECTOR, PLUG, 9 POS.
CONTACTS, MALE FOR P1
CONNECTOR, PLUG, 25 POS. SUB-D
CONNECTOR, PLUG, 25 POS. SUB-D
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
WIRE, #22 AWG, THHN, BRN
WIRE, #22 AWG, THHN, RED
WIRE, #22 AWG, THHN, ORG
WIRE, #22 AWG, THHN, YEL
CONNECTOR, PLUG, 6 POS.
CONTACTS, MALE FOR P1,PS1-P1,
PS1-P2, PS2-P1, PS2-P2
CONNECTOR, PLUG, 12 POS.
CONTACTS, MALE FOR PS1-P1, PS2-P1
749626-2
749626-2
BACK SHELL (FOR PS1-P1)
BACK SHELL (FOR PS1-P1 & PS2-P1)
03-06-2061
02-06-2103
VENDER
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
MOLEX
JOB NO.
99091
NEXT ASSY.
CH 7
USED ON
TTI INC
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
APPLICATION DRAWING,TRH/1KE
ASSY
-501
ECN
DESCRIPTION
Channel 7
LTR
CODE IDENT
51336
REVISION
DOCUMENT NUMBER
PL22613202
PREPARED BY
DATE
hcc
3/22/99
CHECKED BY
DATE
Bricker
3/99
DESCRIPTION
Initial Release for Customer Review
On Drawing, Electrical Characteristics change per Customer
Add Cabinet Assy #; Items 4 & 6 Deleted, Modify Drawing to reflect ‘As Built’
APPROVED BY
DATE
SHEET 1 OF 2
REVISED BY
hcc - 3/22/99
hcc - 3/30/99
hcc - 5/19/99
APPROVED BY
MB - 3/23/99
MB - 3/30/99
ACRODYNE
BLUE BELL, PA
Title
APPLICATION DRAWING
TRH/1KE
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A1
22111237-502
21113110-99091
NPN
NPN
PL 22613202 rev B
PREPARED BY
SHEET NO.
hcc
DESCRIPTION
VENDER
Assembly, TRH/1KE Cabinet, Channel 7
ACRO
Accessory Kit
ACRO
Vendor & Test Data
Instruction Manual Set
JOB NO.
NEXT ASSY.
24103987
USED ON
TRH/10KA
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
-501
-502
-503
-504
-505
-506
-507
-508
-509
-510
ECN
1340
3031
3042
DESCRIPTION
VHF HIGH 7 - 13 (PLUG-IN)
VHF LOW 2-6 (PLUG-IN)
TRAY STYLE HIGH 7 - 13
TRAY STYLE LOW 2 - 6
VHF HIGH 7 - 13, HORIZONTAL PLATE(TLH/400E)
VHF LOW 2 - 6, HORIZONTAL PLATE
VHF HIGH 7 -13, VERTICAL PLATE (TRH/1KS)
VHF LOW 2 - 6, VERTICAL PLATE
-503 WITH RF OUT HORIZONTAL EXIT, (TRL/40)
-504 WITH RF OUT HORIZONTAL EXIT, (TRL/40)
LTR
DESCRIPTION
CHANGES TO ASSEMBLY ONLY
ADDED -503 & -504
ADDED -505 THRU -508
ADDED -509 & -510
PER ECN, ADDED SECTION A-A
ADD ITEM 17 - 3/98
ASSEMBLY, 1 WATT AMP.
MODULE VHF
CODE IDENT
51336
REVISION
DOCUMENT NUMBER
PL23203934
PREPARED BY
DATE
APPROVED BY
DATE
C.MOORE
11/24/86
T.HULICK
12/4/86
CHECKED BY
DATE
M.BRICKER
4/27/88
SHEET 1 OF 4
REVISED BY
10/21/87
JP 4/25/88
CSM 6/21/93
CMI 4/13/97
HFG 3/3/98
hcc
APPROVED BY
BENENSKY
T H 4/88
MB 4/97
MB 3/98
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, 1 WATT
AMP MODULE, VHF
PL 23203934 Rev F
PREPARED BY
SHEET NO.
CSM
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
22504185
SCHEMATIC
A1
24203930-501
P.C. BOARD, FINAL AMP VHF(7 - 13)
A1
24204178-501
P.C. BOARD, FINAL AMP VHF(2 - 6)
A2
22203498
P.C. BOARD, EDGE CONNECTOR
C1,2,3
54-713-001-102P
CAPACITOR, FEED-THRU, 1000Pf
C1,2
54-713-001-102P
CAPACITOR, FEED-THRU, 1000pF
10
11
W1,2,3
INSULATED BUSS WIRE
12
W4
23200165-5-L-30-4
CABLE ASSEMBLY
13
W5
23200165-5-L-30-15
CABLE ASSEMBLY
14
W4
23200165-5-H-30-3
CABLE ASSEMBLY
15
W5
23200165-5-H-30-14
CABLE ASSEMBLY
16
W6,7,8
INSULATED BUSS WIRE
17
24307430
HEATSINK PLATE
18
22304723-02
COVER
19
24303933
BOTTOM PLATE
20
23303084
SIDE RAIL
21
23301821
FRONT PLATE
22
22303085
CARD END PLATE
23
23303086
COVER
24
23304691
HEAT SINK
25
22304723-01
COVER
26
1453-M06-F16-440
SPACER
27
12
12
SCREW, FLAT HD., #4-40 X 3/16” LG.
28
SCREW, FLAT HD., #4-40 X 1/2” LG.
29
SCREW, PAN HD., #4-40 X 3/16” LG.
30
WASHER, LOCK, #4
31
SCREW, PAN HD., #4-40 X 5/16” LG.
32
24307430
HEATSINK PLATE
33
SCREW, PAN HD., #4-40 X 5/16” LG.
34
9743-A-0440
SPACER
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, 1 WATT
AMP MODULE, VHF
PL 23203934 Rev F
PREPARED BY
SHEET NO.
CSM
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -505
-506
-507
-508
DES. IDENTIFYING NUMBER
DESCRIPTION
22504185
SCHEMATIC
A1
24203930-501
P.C. BOARD, FINAL AMP VHF(7 - 13)
A1
24204178-501
P.C. BOARD, FINAL AMP VHF(2 - 6)
A2
22203498
P.C. BOARD, EDGE CONNECTOR
C1,2,3
54-713-001-102P
CAPACITOR, FEED-THRU, 1000Pf
C1,2
54-713-001-102P
CAPACITOR, FEED-THRU, 1000pF
10
11
W1,2,3
INSULATED BUSS WIRE
12
W4
23200165-5-L-30-4
CABLE ASSEMBLY
13
W5
23200165-5-L-30-15
CABLE ASSEMBLY
14
W4
23200165-5-H-30-3
CABLE ASSEMBLY
15
W5
23200165-5-H-30-14
CABLE ASSEMBLY
16
W6,7,8
INSULATED BUSS WIRE
17
24307430
HEATSINK PLATE
18
22304723-02
COVER
19
24303933
BOTTOM PLATE
20
23303084
SIDE RAIL
21
23301821
FRONT PLATE
22
22303085
CARD END PLATE
23
23303086
COVER
24
23304691
HEAT SINK
25
22304723-01
COVER
26
1453-M06-F16-440
SPACER
27
SCREW, FLAT HD., #4-40 X 3/16” LG.
28
SCREW, FLAT HD., #4-40 X 1/2” LG.
29
SCREW, PAN HD., #4-40 X 3/16” LG.
30
WASHER, LOCK, #4
31
SCREW, PAN HD., #4-40 X 5/16” LG.
32
24307430
HEATSINK PLATE
33
SCREW, PAN HD., #4-40 X 5/16” LG.
34
22308117
HEATSINK PLATE
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, 1 WATT
AMP MODULE, VHF
PL 23203934 Rev F
PREPARED BY
SHEET NO.
CSM
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -509
-510
-511
-512
DES. IDENTIFYING NUMBER
DESCRIPTION
22504185
SCHEMATIC
A1
24203930-501
P.C. BOARD, FINAL AMP VHF(7 - 13)
A1
24204178-501
P.C. BOARD, FINAL AMP VHF(2 - 6)
A2
22203498
P.C. BOARD, EDGE CONNECTOR
C1,2,3
54-713-001-102P
CAPACITOR, FEED-THRU, 1000Pf
C1,2
54-713-001-102P
CAPACITOR, FEED-THRU, 1000pF
10
11
W1,2,3
INSULATED BUSS WIRE
12
W4
23200165-5-L-30-4
CABLE ASSEMBLY
13
W5
23200165-5-L-30-15
CABLE ASSEMBLY
14
W4
23200165-5-H-30-3
CABLE ASSEMBLY
15
W5
23200165-5-H-30-14
CABLE ASSEMBLY
16
W6,7,8
INSULATED BUSS WIRE
17
24307430
HEATSINK PLATE
18
22304723-02
COVER
19
24303933
BOTTOM PLATE
20
23303084
SIDE RAIL
21
23301821
FRONT PLATE
22
22303085
CARD END PLATE
23
23303086
COVER
24
23304691
HEAT SINK
25
22304723-01
COVER
26
1453-M06-F16-440
SPACER
27
SCREW, FLAT HD., #4-40 X 3/16” LG.
28
SCREW, FLAT HD., #4-40 X 1/2” LG.
29
SCREW, PAN HD., #4-40 X 3/16” LG.
30
WASHER, LOCK, #4
31
SCREW, PAN HD., #4-40 X 5/16” LG.
32
24307430
HEATSINK PLATE
33
SCREW, PAN HD., #4-40 X 5/16” LG.
34
9743-A-0440
SPACER
VENDER
JOB NO.
NEXT ASSY.
23110361
USED ON
TRL/5KA
AU120D
REF. DES.
-501
-502
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
-501
-502
-503
-504
-505
-506
ECN
2053
3050
3087
3145
DESCRIPTION
12VDC, 5.1A
24VDC, 3.6A, 120VAC
24VDC, 2.4A, 120VAC
24VDC, 2.4A, 240VAC
12VDC, 5.1A, 120VAC
12VDC, 5.1A, 240VAC
LTR
ASSEMBLY, POWER
SUPPLY, 12V/24V
CODE IDENT
51336
REVISION
DOCUMENT NUMBER
PL23206425
PREPARED BY
DATE
APPROVED BY
DATE
M. BRICKER
2/6/98
T. NEAL
6/10/91
CHECKED BY
DATE
M. BRICKER
2/6/98
DESCRIPTION
SEE ECN 2053
ADDED ITEMS 10, 11 & 12
ADDED # CORRECTION #12
ADDED POWER SUPPLY COVER
ADDED -02, CHANGED TITLE
ADDED -503 & -504, GENERAL REVISION PER ECN
ADDED -505 & -506, REDRAWN ON CAD & SEE ECNS FOR PL CHANGES
SHEET 1 OF 3
REVISED BY
4/8/92
HFG 10/11/95
MTS 11/16/95
MC 5/3/96
CMI 8/1/96
HFG 12/15/97
HFG 5/13/98
APPROVED BY
CM 7/17/96
MB 2/6/98
ACRODYNE
Title
ASSEMBLY, POWER
SUPPLY, 12V/24V
BLUE BELL, PA
PL 23206425 Rev. G
PREPARED BY
SHEET NO.
T. NEAL
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
22506426-01
SCHEMATIC
22506426-02
SCHEMATIC
C1-7
199D476X0020
CAPACITOR, 47Uf, 20V , TANT, ALUMINUM
PS1
HN12-5.1A
POWER SUPPLY, 12V/RA
PS1
HN24-3.6A
POWER SUPPLY, 24VDC, 3.6A
PS1
HC24-2.4A
POWER SUPPLY, 24VDC, 2.4A
10
RV1
VI30LA10A
VARISTOR, 130VAC
11
RV1
V250LA40A
VARISTOR, 250VAC
12
13
TB501
TSB23012DS
TERMINAL BLOCK, 12 POSITION
14
TB1
TSB23012DS
TERMINAL BLOCK, 12 POSITION
15
TB1
TSB23012DS
TERMINAL BLOCK, 7 POSITION
16
OVP-12
OVP OPTION PS1
17
314 AWG. BUSS WIRE
18
1414-4
GROUND LUG
19
22306493-01
PANEL
20
22306493-02
PANEL
21
22309614
PANEL
22
22310259
COVER, (PS1)
23
22310242
COVER(PS1)
24
PSSB-13
LABEL, “DANGER HIGH VOLTAGE”
25
8517-A-0832
STANDOFF
26
27
28
SCREWS, PAN HD., #8-32 X 3/8” LG.
29
WASHER, LOCK, #8
30
SCREW, PAN HD., #4-40 X 5/8” LG.
31
SCREW, PAN HD., #4-40 X 5/16” LG.
32
WASHER, LOCK, #4
22506426-01
SCHEMATIC
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, POWER
SUPPLY, 12V/24V
PL 23206425 Rev. G
PREPARED BY
SHEET NO.
T. NEAL
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -505
-506
-507
-508
DES. IDENTIFYING NUMBER
DESCRIPTION
22506426-02
SCHEMATIC
C1-7
199D476X0020
CAPACITOR, 47Uf, 20V , TANT, ALUMINUM
PS1
HN12-5.1A
POWER SUPPLY, 12V/5A
PS1
HN24-3.6A
POWER SUPPLY, 24VDC, 3.6A
PS1
HC24-2.4A
POWER SUPPLY, 24VDC, 2.4A
10
RV1
VI30LA10A
VARISTOR, 130VAC
11
RV1
V250LA40A
VARISTOR, 250VAC
12
13
TB501
TSB23012DS
TERMINAL BLOCK, 12 POSITION
14
TB1
TSB23012DS
TERMINAL BLOCK, 12 POSITION
15
TB1
TSB23012DS
TERMINAL BLOCK, 7 POSITION
16
OVP-12
OVP OPTION PS1
17
314 AWG. BUSS WIRE
18
1414-4
GROUND LUG
19
22306493-01
PANEL
20
22306493-02
PANEL
21
22309614
PANEL
22
22310259
COVER, (PS1)
23
22310242
COVER(PS1)
24
PSSB-13
LABEL, “DANGER HIGH VOLTAGE”
25
8517-A-0832
STANDOFF
26
27
28
SCREWS, PAN HD., #8-32 X 3/8” LG.
29
WASHER, LOCK, #8
30
SCREW, PAN HD., #4-40 X 5/8” LG.
31
SCREW, PAN HD., #4-40 X 5/16” LG.
32
WASHER, LOCK, #4
VENDER
JOB NO.
NEXT ASSY.
USED ON
TLU/1KAE
REF. DES.
A4
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY, CONTROL LOGIC CHASSIS
ASSY
501
502
503
504
505
506
507
508
509
ECN
2747
2800
2976
3033
3357
DESCRIPTION
TUBE TYPE TX. XMIT. RDY. LEDS.
TUBE TYPE TX. NO XMIT. RDY. LEDS.
SS TYPE TX. XMIT. RDY. LEDS.
SS TYPE TX. NO XMIT. RDY. LEDS. 4.5 MHZ
POWER MON.
SS TYPE. NO XMIT READY LEDS. NO RF POWER
METER.
TUBE TYPE TX. XMIT RDY LEDS, AURAL/DTV
USAGE
TUBE TYPE TX. XMIT RDY LEDS. IPA
INTERLOCK TO HPA
SS TYPE TX. NO XMIT. RDY LEDS. AURAL/ DTV
USAGE
SS TYPE TX. NO XMIT. RDY LEDS. 5.5 MHZ
POWER MON. BOX
LTR
CODE IDENT
51336
PREPARED BY
CMI
REVISION
DOCUMENT NUMBER
PL23206588
DATE
4/22/96
CHECKED BY
DATE
BRICKER
5/96
DESCRIPTION
CORRECTED CABLE TYPE ON W1-3. ALL VERSIONS.
1/97 MTS
ADDED -507 ASSY
02/97 MTS
ADDITIONAL ASSY. DRWG/PL INFORMATION & CORRECTIONS
03/97 MTS
FIX CABLE NUMBERING OF ITEM 32 11/97 - HCC
ITEM 22 WAS 2W3DMA001, ITEM 47 WAS 21306621-01, DEL.
ITEM 61 HG
ADDED -508 ASSY, CONVERTED TO WORD
10/11/98 JJC
ADDED -509 ASSY; MODIFIED -504 ASSY
3/26/99 AJG
APPROVED BY
DATE
BRICKER
5/96
SHEET 1 OF 7
REVISED BY
01/97
02/97
03/97
12/97
2/12/99
APPROVED BY
MB
MB
MB
MB
SMJ
DM
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
24506619
WIRING DIAGRAM - 120V
22007021
CONTROLS & INDICATORS
A1
23206596-502
CONTROL LOGIC PCB
A1
23206596-503
CONTROL LOGIC PCB
A1
23206596-501
CONTROL LOGIC PCB
A1
23206596-504
CONTROL LOGIC PCB
22207217-504
RF POWER MONITOR PCB 22207217-504=(4. 5MHz AURAL)
A3
10
11
C1
RPE121Z5U104M50
CAPACITOR 0.1uF/50V
12
CR1, 2
1N4002
DIODE
13
14
E1,2
54B
TERMINAL STRIP (4 POSITION )
15
SELECT PER
120VAC. MDL-1/2
16
F1
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
DESCRIPTION
240VAC. MDL-1/4
FL1
6J4
LINE FILTER
J1,71,72
J21
UG-492 D/U
206151-1
M1
21607572
METER 1mA, 35 OHM
P1
PS1
65846-004
HB12-1.7
CONNECTOR, 40 PIN
POWER SUPPLY 12V/1 1.7A
R1
RV1
RC07GF153J
RESISTOR
SELECT PER
DESCRIPTION
120V. = V 130LA10A
240V. = V 250LA40A
S1
PA-2003
W1
W2
23200165-16-D-16-12
23200165-16-D-16-12
CONNECTOR, BNC, PANEL STRAIGHT
CONNECTOR, 37 POS.
SWITCH
15K OHM
CENTRALAB
CABLE ASSY.
CABLE ASSY.
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
QUANTITY REQUIRED REFERENCE
PART OR
-501
-502
-503
-504
DES. IDENTIFYING NUMBER
W3
23200165-16-D-16-12 CABLE ASSY.
1PR
25
34
14
26
26
1PR
25
34
14
12
12
1PR
25
34
14
12
12
1PR
25
34
14
12
12
24306600-02
24306600-01
24306600-04
24306600-03
24306608-01
23306355-01
24306607-01
24306633-01
C-300-S-16
B4-10-103-12
21311547-01
22306910-01
66589-2
66593-2
PS-70PL-2
9226-B-115-3A
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
DESCRIPTION
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : REAR PANEL
DETAIL : FRONT LIP
DETAIL : LOGIC CHASSIS
DETAIL : CHASSIS COVER
16” SLIDES GENERAL DEVICES
HANDLE ( SOUTHCO )
DETAIL, LOGIC METER FACE
METER BRACKET
CONNECTOR PINS
CONNECTOR PINS
KNOB
STANDOFF 3/8” LG #4 CLEARENCE
SCREW, 4-40, FLAT HEAD, ¼ LG
SCREW, 4-40, PAN HEAD, ½” LG
WASHER, #4, LOCK
WASHER, # 4, FLAT
NUT, 4-40, HEX
WASHER, #6, LOCK
WASHER, #6, FLAT
NUT, 6-32, HEX
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -505
-506
-507
-508
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
22510197
WIRING DIAGRAM
24510546
WIRING DIAGRAM
24506619
WIRING DIAGRAM
22007021
CONTROLS & INDICATORS
A1
A1
A1
A1
A3
23206596-505
23206596-502
23206596-506
23206596-504
SELECT PER
DESCRIPTION
CONTROL LOGIC PCB
CONTROL LOGIC PCB
CONTROL LOGIC BOARD
CONTROL LOGIC BOARD
RF POWER MONITOR PCB 22207217-504=(4. 5MHz AURAL)
22207217-508=(5. 5MHz / 6. 5MHz AURAL)
C1
CR2
RPE121Z5U104M50
1N4002
CAPACITOR 0.1uF/50V
DIODE
E1,2
54B
F1
SELECT PER
DESCRIPTION
120VAC, MDL-1/2
240VAC, MDL-1/4
FL1
J1,71,72
J21
6J4
UG-492 D/V
206151-1
LINE FILTER
CONNECTOR, BNC, PANEL, STRAIGHT
CONNECTOR, 37 POS
M1
216075721
METER, 1mA,
P1
PS1
65846-004
HB12-1.7
40 PIN CONNECTOR
POWER SUPPLY 12V/1.7A
R1
RV1
RC07GF153J
RESISTOR, 15K OHM
SELECT PER
DESCRIPTION
120V. = V 130LA10A
240V. = V 250LA40A
S1
PA2003
W1
W2
23200165-16-D-16-12
23200165-16-D-16-12
TERMINAL STRIP ( 4 POSITION )
350 OHM
SWITCH CENTRAL AB
CABLE ASSEMBLY
CABLE ASSEMBLY
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
QUANTITY REQUIRED
-505
-506
-507
-508
1PR
25
34
14
24
24
1PR
25
34
14
24
24
1PR
25
34
14
24
24
1PR
25
34
14
24
24
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
W3
23200165-16-D-16-12 CABLE ASSEMBLY
24306600-05
24306600-06
24306600-02
24306600-08
24306608-01
23306355-01
24306607-01
24306633-01
C-300-S-16
B4-10-103-12
21311547-01
22306910-01
66589-2
66593-2
PS-70PL-2
9226-B-115-3A
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETIAL : FRONT PANEL
DETAIL : REAR PANEL
DETAIL : FRONT LIP
DETAIL : LOGIC CHASSIS
DETAIL : CHASSIS COVER
16” SLIDES : GENERAL DEVICES
HANDLE : SOUTHCO
DETAIL , LOGIC METER FACE
METER BRACKET
CONNECTOR PINS
CONNECTOR PINS
KNOB
STANDOFF 3/8” LG #4 CLEARENCE
SCREW, 4-40, FLAT HEAD ¼” LG
SCREW, 4-40, PAN HEAD , ½: LG.
WASHER, #4, LOCK
WASHER, #4, FLAT
NUT, 4-40, HEX
WASHER, #6, LOCK
WASHER, #6, FLAT
NUT, 6-32, HEX
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -509
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
24506619
WIRING DIAGRAM - 120V
22007021
CONTROLS & INDICATORS
A1
A1
A1
A1
23206596-502
23206596-503
23206596-501
23206596-504
CONTROL LOGIC PCB
CONTROL LOGIC PCB
CONTROL LOGIC PCB
CONTROL LOGIC PCB
A3
22207217-508
RF POWER MONITOR PCB 22207217-504=(4. 5MHz AURAL)
C1
CR1, 2
RPE121Z5U104M50
1N4002
E1,2
54B
F1
SELECT PER
DESCRIPTION
120VAC. MDL-1/2
240VAC. MDL-1/4
FL1
6J4
LINE FILTER
J1,71,72
J21
UG-492 D/U
206151-1
M1
21607572
METER 1mA, 35 OHM
P1
PS1
65846-004
HB12-1.7
CONNECTOR, 40 PIN
POWER SUPPLY 12V/1 1.7A
R1
RV1
RC07GF153J
RESISTOR
SELECT PER
DESCRIPTION
120V. = V 130LA10A
240V. = V 250LA40A
S1
PA-2003
W1
W2
23200165-16-D-16-12
23200165-16-D-16-12
CAPACITOR 0.1uF/50V
DIODE
TERMINAL STRIP (4 POSITION )
CONNECTOR, BNC, PANEL STRAIGHT
CONNECTOR, 37 POS.
SWITCH
15K OHM
CENTRALAB
CABLE ASSY.
CABLE ASSY.
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
QUANTITY REQUIRED
-509
1PR
25
34
14
26
26
Title
ASSEMBLY
CONTROL LOGIC CHASSIS
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
W3
23200165-16-D-16-12 CABLE ASSY.
24306600-02
24306600-01
24306600-04
24306600-03
24306608-01
23306355-01
24306607-01
24306633-01
C-300-S-16
B4-10-103-12
21311547-01
22306910-01
66589-2
66593-2
PS-70PL-2
9226-B-115-3A
PL23206588 Rev O
PREPARED BY
SHEET NO.
CMI
DESCRIPTION
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : FRONT PANEL
DETAIL : REAR PANEL
DETAIL : FRONT LIP
DETAIL : LOGIC CHASSIS
DETAIL : CHASSIS COVER
16” SLIDES GENERAL DEVICES
HANDLE ( SOUTHCO )
DETAIL, LOGIC METER FACE
METER BRACKET
CONNECTOR PINS
CONNECTOR PINS
KNOB
STANDOFF 3/8” LG #4 CLEARENCE
SCREW, 4-40, FLAT HEAD, ¼ LG
SCREW, 4-40, PAN HEAD, ½” LG
WASHER, #4, LOCK
WASHER, # 4, FLAT
NUT, 4-40, HEX
WASHER, #6, LOCK
WASHER, #6, FLAT
NUT, 6-32, HEX
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
501
502
503
504
505
506
507
508
ECN
1968
2131
2608
2662
2805
DESCRIPTION
S.S USE TRANSMIT READY LED
TRANSMIT READY LED. TUBE USE
NO TRANSMIT READY LED. TUBE USE
NO TRANSMIT READY LED. NO PA CURRENT
FAULT LED
S. S. USE TRANSMIT READY, 12VPS LED
INSURE PROPER CONTROL OF IPA WITH HPA
BYPASS CONTROLLER
PLC CONTROL COMPATIBLE/KCPT
PLC CONTROL COMPATIBLE
LTR
DESCRIPTION
SEE ENGINEERING CHANGE NOTICE
ADDED -504 ASSY. REG 3/92
SEE ENGINEERING CHANGE NOTICE
JB 9/92
ADDED -505 ASSY. MTS 4/96
-505 DELETE CR4, CR5 (PL)hcc
FIX ITEM #13
hcc
ADD -506 FOR COLFAX hcc
R15 WAS 1K CMI
NEW ARTWORK. ADDED JP8 MCC
ADDED -507, -506 W/O S1, K1, K2, ITEM #37
-508 ADDED
ASSEMBLY:
LOGIC P.C. BOARD
CODE IDENT
51336
PREPARED BY
T. NEAL
CHECKED BY
M. BRICKER
REVISION
DOCUMENT NUMBER
PL23206596
DATE
APPROVED BY
DATE
8/1/91
T. HULICK
3/30/92
DATE
8/25/92
SHEET 1 OF 5
REVISED BY
9/30/91
2/23/92
9/30/92
4/96
6/96
11/96
12/96
3/12/97
9/12/97
JJC 12/01/98
JJC 3/15/99
APPROVED BY
MB
MB
MB
MB
MB
MB
MB
MB 3/97
MB 2/98
ACRODYNE
Title
ASSEMBLY
LOGIC P. C. BOARD
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -501 -502 -503
-504
REFERENCE
PART OR
DES.
IDENTIFYING NUMBER
20
20
20
20
10
11
12
13
19
19
19
19
14
15
16
17
18
19
20
21
22
23
B1-7, 9
B8
C1-14,17,18,
24,25,28,29
C15,16,19,20
,22
C21
C23,26
C27
CR1,3
CR2
CR4,5
CR6-18,2124,32,33
CR19,25-31
CR20
11
11
24
25
26
27
28
29
30
PL 23206596 Rev K
SHEET NO.
T. NEAL
DESCRIPTION
23506605
24406591
26640000101
26640000101
RPE121Z5U104M50
SCEMATIC , SHEET #1
P. C. BOARD
FERRITE BEAD
FERRITE BEAD
CAPACITOR , 1uF
RPE121Z5U104M50
CAPACITOR , 1uF
199D106X902CAI
199D106X902CAI
196D476X9020
5082-4950-HLMP-3502
5082-4822-HLMP-3001
5082-4950-HLMP-3502
1N4007
PREPARED BY
CAPACITOR , 10uF , 20V
CAPACITOR , 10uF , 20V
CAPACITOR , 47uF, 20V
DIODE , LED , GREEN
DIODE , LED , RED
DIODE , LED , GREEN
DIODE , 1A
1N914
1N914
DIODE , 100V , 100mA
DIODE , 100V, 100mA
JP1
JP2,3,4,6
J1
65507-436
65507-436
65863-085
HEADER ( 3 PINS )
HEADER ( 2 PINS )
CONNECTOR, 40 PIN
K1,2
327-21B200
RELAY , 12VDC
11
11
RC07GF102J
RESISTOR , 1K , 1/4W
R1,4,5,8,9,10
-13,19,24
R2,3,6,27,29
R7
R14,16,18,22
R15
R17
R20
R21,28
RC07GF103J
RC07GF184J
RC07GF103J
RC07GF302J
RC07GF202J
RC07GF105J
RC07GF102J
RESISTOR , 10K , 1/4W
RESISTOR , 180K ,1/4W
RESISTOR ,10K , 1/4W
RESISTOR , 3K , 1/4W
RESISTOR , 2K , 1/4W
RESISTOR , 1M , 1/4W
RESISTOR , 1K , 1/4W
VENDER
ACRODYNE
Title
ASSEMBLY
LOGIC P. C. BOARD
BLUE BELL, PA
ITEM
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
QUANTITY REQUIRED
-501 -502 -503
-504
REFERENCE
PART OR
DES.
IDENTIFYING NUMBER
R23,25
RC07GF104J
R26
RC07GF202J
R30
RC07GF684J
R42
RC07GF102J
S1
21606599
U1,4
U2,3
U5
U6
ULN2004
LM311
LM358
555
JP1,2,3,4,6
44F5289
15-38-1024
C8408-026
CA16CS2-TSD
PL 23206596 Rev K
PREPARED BY
SHEET NO.
T. NEAL
DESCRIPTION
RESISTOR , 100K , 1/4W
RESISTOR , 2K , 1/4W
RESISTOR , 680K , 1/4W
RESISTOR , 1K , 1/4W
SWITCH , SPDT
I. C.
I. C.
I. C.
I. C.
SEVEN SEGEMENT HIGH CURRENT DRIVER
COMPARATOR
DUAL OP-AMP
TIMER
SPACER , LED , ¼”
PIN JUMPER
I. C. SOCKET, 8 PIN
I. C. SOCKET , 16 PIN
VENDER
ACRODYNE
Title
ASSEMBLY
LOGIC P. C. BOARD
BLUE BELL, PA
ITEM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
QUANTITY REQUIRED REFERENCE
PART OR
-505 -506 -507
-508
DES.
IDENTIFYING NUMBER
23506605
23506605
23506605
CR20
1N914
24406591
CR2
5082-4855-HLMP-3001
C21
199D106X902CAI
C15,16,19,20
RPE121Z5U104M50
,22
B1-7,9
26640000101
B8
26640000101
20
20
20
20
C1-14,17,18
RPE121Z5U104M50
,24,25,28,29
C23,26
199D106X902CA1
C27
196D476X9020
CR1, 3
5082-4950-HLMP-3502
CR2
5082-4950-HLMP-3502
CR4,5
5082-4950-HLMP-3502
19
19
19
19
CR6-18, 211N4007
24,32,33
CR19,25-31
1N914
JP1
65507-436
JP2,3,4,7
65507-436
JP2-5,8
65507-436
J1
65863-085
11
11
11
11
K1,2
K2
R1,4,5,8,9,10
-13,19,24
R2,3,6,27,29
R23,25
PL 23206596 Rev K
PREPARED BY
SHEET NO.
T. NEAL
DESCRIPTION
SCHEMATIC , SHEET #2
SCHEMATIC , SHEET #3
SCHEMATIC , SHEET #4
DIODE , 100V , 100mA
P. C. BOARD
DIODE , LED , RED
CAPACITOR , 10uF , 20V
CAPACITOR , .1uF
FERRITE BEAD
FERRITE BEAD
CAPACITOR , .1uF
CAPACITOR , 10uF , 20V
CAPACITOR , 47uF , 20V
DIODE , LED , GREEN
DIODE , LED , GREEN
DIODE , LED , GREEN
DIODE , 100V ,1A
DIODE , 100V , 100mA
HEADER ( 3 PINS )
HEADER ( 2 PINS )
HEADER ( 2 PINS )
CONNECTOR, 40 PIN
327-21B200
327-21B200
RC07GF102J
RELAY , 12VDC
RELAY, 12VDC
RESISTOR , 1K 1/4W
RC07GF103J
RC07GF104J
RESISTOR , 10K 1/4W
RESISTOR , 100K , 1/4W
VENDER
ACRODYNE
Title
ASSEMBLY
LOGIC P. C. BOARD
BLUE BELL, PA
ITEM
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
QUANTITY REQUIRED
-505 -506 -507
-508
REFERENCE
PART OR
DES.
IDENTIFYING NUMBER
R26
RC07GF202J
R42
RC07GF102J
R7
RC07GF184J
S1
21606599
PL 23206596 Rev K
PREPARED BY
SHEET NO.
T. NEAL
DESCRIPTION
RESISTOR , 2K 1/4W
RESISTOR , 1K 1/4W
RESISTOR , 180K 1/4W
SWITCH , SPDT
U1,4
U2,3
ULN2004
LM311
I. C. SEVEN SEGMENT HIGH CURRENT DRIVER
I. C. COMPARATOR
JP1,2,3,4,7
44F5289
15-38-1024
JP1-5,8
R14,16,18,22
R15
R17,40,41
R20
R21
R30
C8408-026
CA16CS2-TSD
15-38-1024
RC07GF103J
RC07GF302J
RC07GF202J
RC07GF105J
RC07GF102J
RC07GF684J
IC SOCKET , 8 PIN
IC SOCKET , 16 PIN
PIN JUMPER
RESISTOR , 10K 1/4W
RESISTOR , 3K 1/4W
RESISTOR , 2K 1/4W
RESISTOR , 1M 1/4W
RESISTOR, 1K 1/4W
RESISTOR , 680K , 1/4W
U5
U6
LM358
555
I. C. DUAL OP-AMP
I. C. TIMER
BUSS WIRE, 22 AWG
TEFLON SLEEVE, 22 AWG
SPACER , LED , ¼”
PIN JUMPER
VENDER
JOB NO.
NEXT ASSY.
23205520
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
501
502
503
504
505
506
DESCRIPTION
NTSC SYSTEMS: ALL SYSTEMS PRIOR TO 07/93
RIGHT ANGLE POTS.
ALL 38.9MHz I.F. SYSTEMS (NON NTSC) RIGHT
ANGLE POTS
44MHz I.F. (M/N) FLAT MTG. POTS
36MHz I.F. (B/G) FLAT MTG. POTS.
44 MHz I.F. (B/G), FLAT MTG. POTS, +15VDC
INPUT.
36MHz I.F. (B/G), FLAT MTG. POTS, +15VDC
INPUT.
ECN
LTR
2848
3008
3223
ASSEMBLY:
IF PRECORRECTOR PCB
CODE IDENT
DOCUMENT NUMBER
51336
PL23207637-503
PREPARED BY
DATE
C, MOORE
4/07/93
CHECKED BY
DATE
M. BRICKER
4/08/93
DESCRIPTION
SEE VOIDED “REV:K” FOR PREVIOUS REVISION DESCRIPTIONS.
CHANGES TO R1 ON -501 & -503 ASSY’S
CHANGES TO ITEMS 4,14, & 16
CHANGES TO ITEMS 18, 69, 86, & 90
ADDED -505 & -506 ASSEMBLY VERSION, ECN 3319 JJC
REVISION
APPROVED BY
DATE
SHEET 1 OF 4
REVISED BY
6/97
MTS 6/97
1/98 hcc
9/01/98 JJC
MTS 10/23/98
APPROVED BY
6/97 MB
1/98 MB
ACRODYNE
Title
ASSEMBLY
IF PRECORRECTOR PCB
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
23507636
SCHEMATIC
MSA0485
C37,C40
C1, 4, 31
12
DM15-102J
CK05BX103J
PL23207637-503 Rev 0
AMPLIFIER (SPIDER)
CAPACITOR: 6-60pF, 250
0.01Uf
10uF 35V TANT
14, 15, 28,
33
10
C6, 7, 10,
CK06BX104K
18,21-23
11
12
13
15
16
17
18
20
21
23
24
26
27
28
C13
C35, 36
C38, 39
C40
C43
C45,48
C47
C49
50T-1T
9304
4-40pF 250V
6-60pF, 250V
DM10-181J
DM10-101
UVX1E101MPA
DM10-560J
DM10-680J
SELECT BY TEST
DM10-301J
C51
C52
DM10-470J
CR1, 2
5082-2800
SHEET NO
CSM
DESCRIPTION
19, 20,
24-27, 29,
PREPARED BY
CAPACITOR: 100PF, 25V
CAPACITOR: 10PF
68PF
250PF
300PF
27PF
VENDER
ACRODYNE
Title
ASSEMBLY
BLUE BELL, PA
QUANTITY REQUIRED
REFERENCE
PART OR
PL23207637-503
PREPARED BY
SHEET NO.
CSM
29
30
31
CR3-6
1N4148
DIODE
1025-28
COIL: 2.2UH
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
L1, 3, 7,
10, 15
L2, 5, 6
L4
L8, 9, 11,
12, 16, 17
L13,14
1025-94
COIL: 0.1UH
Q1—3
2N3866
TRANSISTOR
R1
R1
3386W-1-101
3339P-1-101
POTENTIOMETER: 100 OHM
100 OHM
3386X-1-102
3386P-1-102
RC42GF181J
RC07GF132J
RC20GF132J
RC07GF181J
RC32GF161J
RC07GF430J
RC07GF360J
RC42GF271J
RC07GF103J
RC07GF102J
0-1K OHM
POTENTIOMETER: 1K OHM, FLAT MOUNTING
RESISTOR: 180 OHM, 2W
1.3 OHM, 1/4W
1.3 OHM, 1/2W
180 OHM, 1/2W
160 OHM, 1W
43 OHM, 1/4W
36 OHM, 1/4W
270 OHM, 2W
10K OHM, 1/4W
1K OHM, 1/4W
54
55
56
57
58
59
R2-4
R2-4
R5
R6
R7
R8
R9
R10
R11
R12
R13, 15
R14,16,21
,31
R17-20
R22
R23
R24
R24
R25
RC07GF621J
RC07GF201J
RC07GF130J
3386X-1-101
3339P-1-101
RC32GF301J
RESISTOR: 620 OHM, 1/4W
RESISTOR: 200 OHM, 1/4W @ 5%
RESISTOR: 13 OHM, 1/4W
RESISTOR: 0-100 OHM
POTENTIOMETER: 300 OHM, 1W
RESISTOR: 300 OHM, 1W
1025-20
1537-36
1025-12
1UH
10UH
0.47UH
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY
IF PRECORRECTOR PCB
PL23207637-503 Rev 0
PREPARED BY
SHEET NO.
CSM
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
60
R26
RC07GF100J
10 OHM, 1/4W
61
R27
RC07GF511
510 OHM, 1/4W
62
R28,37
RC07GF471J
470 OHM, 1/4W
63
R29,30
RC07GF302J
3K OHM, 1/4W
64
R32,33
RC07GF431J
430 OHM, 1/4W
65
R34
RC07GF220J
22 OHM, 1/4W
66
R35
RC07GF130J
13 OHM, 1/4W
67
R36
RC07GF102J
1K OHM, 1/4W
68
R49
RC07GF332J
3.3 OHM, 1/4W
69
R50
3386P-1-501
0-500 OHM, 1/4W
70
R51,52
RC07GF221J
220 OHM, 1/4W
71
R53
RC07GF240J
24 OHM, 1/4W
72
R54
RC07GF511J
RESISTOR: 510 OHM, 1/4W
73
74
TB1
1715-721
TERMINAL BLOCK: 2 POSITION
75
76
U1
LM358
IC: OP AMP
77
78
VR1
7805
VOLTAGE REGULATOR
79
80
23405439
PC BOARD
81
C8-408-026
8 PIN SOCKET (U10)
82
15-38-1024
2 PIN SOCKET
83
207CB
HEATSINK (Q1-3)
84
10250N
TRANSIPAD (Q1-3)
85
65507-436
PINS
86
SCREW: #4-40 x 5/16”
87
LOCK WASHER #4
88
NUT: #4
89
9707-BB-0440
THREADED STANDOFF: #4-40 x ¼”
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY, VIDEO CORRECTOR PCB
ASSY
501
502
DESCRIPTION
75 Ω INPUT
HIGH IMPEDANCE INPUT
CODE IDENT
51336
REVISION
DOCUMENT NUMBER
PL23208695
PREPARED BY
DATE
Martin Chibirka
10/7/98
CHECKED BY
DATE
APPROVED BY
DATE
SHEET 1 OF 5
ECN
LTR
DESCRIPTION
SEE ECN
REVISED BY
APPROVED BY
ACRODYNE
Title
ASSEMBLY
VIDEO CORRECTOR PCB
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
10
11
12
13
14
15
16
17
18
19
20
21
PL 23208695 Rev J
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
24508696
SCHEMATIC
22708899
DWG. TEST & ALIGMENT
BR1,2
DB105
16
16
SBT
100B220KC500
DM5-100J
DM10-150J
DM10-180J
DM10-220J
DM10-470J
DM10-111J
DM10-221J
DM15-102J
199D105X0035AA1
SBT
CHIP CAP
CAPACITOR, 10pF, MICA
CAPACITOR, 15pF, MICA
CAPACITOR, 18pF, MICA
CAPACITOR, 22pF, MICA
CAPACITOR, 47pF, MICA
CAPACITOR, 110pF, MICA
CAPACITOR, 220pF, MICA
CAPACITOR, 1000pF, MICA
CAPACITOR, 1uF, 35V, TANT
22
199D106X9035CAI
CAPACITOR, 10uF, 35V, TANT
23
10
10
C8,38,71
C46
C12,15,18,21
C105
C41
C53
C24,27,30,33
C69
C5
C100
C13,14,16,
17,19,20,
22,23,25,
26,28,29,
31,32,34,35
C11,37,47,
48,102,104
C42,43,50,51,
C1,7,36,
39,44,45
199D226X0035
CAPACITOR, 22uF, 35V, TANT
24
25
11
11
26
C3,4,40,52,58,59,
60,66,67,106,107
C2,6,10,9
GRM426X7R104K050BL
24AA024
DIODE BRIDGE
CAPACITOR, 0.1uF, 1206
CAPACITOR, 6-60pF
VENDOR
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY
VIDEO CORRECTOR PCB
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
27
C101,103
477TTA063
28
29
CR4,5,6,7
5082-2800
8,9,10,11
30
CR12,13,14,15
STB567
31
CR19,20
1N914
32
CR21,22
1N4007
33
34
J1,2
RFB-1111
35
36
L1,2
1025-58
37
L3
1025-28
38
39
Q1
2N3904
40
Q2,3
MPS2369
41
Q4
2N3906
42
Q5
MPS918
43
44
R112
3339P-1-102
45
R21
3339P-1-202
3339P-1-103
46
17
17
R40,47,49,
52,54,57,
59,62,64,
67,69,72,
74,77,79,
82,84
47
R114
3339P-1-101
48
49
50
R16,38,86
RCO7GF100J
92,93,94,
100,101
51
R37,106
RCO7GF750J
52
R30,110,111
RCO7GF101J
53
R102,104
RCO7GF241J
PL 23208695 Rev J
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
CAPACITOR, 470uF, 35V
DIODE(SHOTTKY)
DIODE (STABISTOR)
DIODE, 100V, 100mA
DIODE, 100V, 1A
BNC JACK
COIL, 39.0 uH
COIL, 2.20 uH
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
POTENTIOMETER, 1K
POTENTIOMETER, 2K
POTENTIOMETER, 10K
POTENTIOMETER, 100 Ohm
RESISTOR, 10 Ohm, 0.25W
RESISTOR, 75 Ohm, 0.25W
RESISTOR, 100 Ohm, 0.25W
RESISTOR, 240 Ohm, 0.25W
VENDOR
ACRODYNE
Title
ASSEMBLY
VIDEO CORRECTOR PCB
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
54
R2,12,33,34
RCO7GF511J
55
R20
RCO7GF821J
RCO7GF102J
56
15
15
R3,4,5,6,
7,15,22,
29,32,46,
51,56,61,
31,36
57
R113
RCO7GF121J
58
R115
RCO7GF180J
59
10
10
R10,11,13,
RCO7GF202J
14,18,23,
24,26,27,28
60
R103,105
RCO7GF272J
61
R1
RCO7GF392J
62
R9,35,66, 81
RCO7GF512J
63
R107,76,71
RCO7GF103J
64
R17,19
RCO7GF203J
65
R8
RCO7GF104J
66
R25(-501)
RCO7GF750J
67
R25(-502)
RCO7GF512J
68
RN1,2
4116R-001-103
69
70
S1
ASE-22
71
TB1
1715734
72
TB1
1715721
73
74
U1
EL2444CN
75
U2,3
CA324
76
U5
74LS221
77
U4
MAX404CPA
78
79
VR1
LM-317T
80
81
VR3
VR2,4
7805
LM337
PL 23208695 Rev J
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
RESISTOR, 510 Ohm, 0.25W
RESISTOR, 820 Ohm, 0.25W
RESISTOR, 1K, 0.25W
RESISTOR, 120 Ohm, 0.25W
RESISTOR, 18 Ohm, 0.25W
RESISTOR, 2K, 0.25W
RESISTOR, 2.7K, 0.25W
RESISTOR, 3.9K, 0.25W
RESISTOR, 5.1K, 0.25W
RESISTOR, 10K, 0.25W
RESISTOR, 20K, 0.25W
RESISTOR, 100K, 0.25W
RESISTOR, 75 Ohm, 0.25W
RESISTOR, 5.1K, 0.25W
RESISTOR NETWORK, 10K
SLIDE SWITCH PCB MOUNT
TERM. BLOCK 3 POS.
TERM. BLOCK 2 POS.
IC, QUAD OP-AMP, VIDEO
IC, QUAD OP-AMP, LOW FREQ.
IC, DUAL MONO STABLE MULTIVIBRATOR
IC, SINGLE OP-AMP, VIDEO
VOLTAGE REGULATOR, TO -220,
VARIABLE POSITIVE
VOLTAGE REGULATOR, TO -220, +5V
VOLTAGE REGULATOR, TO -220,
VENDOR
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY
VIDEO CORRECTOR PCB
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
82
83
84
85
86
87
88
A/R
A/R
22408694 REV E
CA14CS2-TSD
3M 5413
175-6-240P
PL 23208695 Rev J
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
VARIABLE NEGATIVE
PC BOARD
IC SOCKET, 14 PIN U2,3
POLYMIDE TAPE 0.5 X 0.5
#4 SCREW, 5/16" LONG
#4 LOCK WASHER
#4 NUT
THERMAL TRANSFER PAD FOR VR3,VR4
VENDOR
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSEMBLY, RF LOAD/HEATSINK
ASSY
501
502
503
504
505
506
507
508
ECN
DESCRIPTION
NO FAN. NO TEMP SENSE, 2 LOADS
120 VAC FAN W/O TEMPSENSE, 2 LOADS
240 VAC FAN W/O TEMP SENSE, 2 LOADS
NO FAN, NO TEMP SENSE, 1 LOAD
120VAC FAN W/O TEMP, 1 LOAD
240 VAC FAN W/O TEMP SENSE 1 LOAD
120 VAC FAN, CLOSE ON RISER 55 DEG C
TEMPERATURE SENSOR, 2 LOADS
24V DC FAN W/O TEMPERATURE SENSOR, 2
LOADS
LTR
CODE IDENT
51336
PL23208793
PREPARED BY
DATE
HFG
9/26/94
CHECKED BY
DATE
WJS
6/97
DESCRIPTION
ADDED -504, 505, -506
ADDED HARDWARE AND QUNTITIES
ADD -507 - 4/98
ADD -508 -8/98
MODIFICATIONS TO ASSEMBLY DRAWING
REVISION
DOCUMENT NUMBER
11/12/98
APPROVED BY
DATE
M. BRICKER
SHEET 1 OF 3
REVISED BY
CMI 5/14/97
HFG
12/09/97
HCC
JJC
JJC
APPROVED BY
MB 6/97
WS 9/3/98
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, RF
LOAD/HEATSINK
PL23208793 Rev E
PREPARED BY
SHEET NO.
HFG
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
21508949
SCHEMATIC
J1
UG-58 A/U
“N” CONNECTOR
J2
UG-58 A/U
“N” CONNECTOR
R2
TCC250-50
RESISTER, 50 OHM, 250 W 3%
9727-B-0440
SPACER, 7/16” Lg
23308798
DETAIL, RF LOAD HEATSINK
23305600
DETAIL, RF LOAD COVER
15
15
15
11
SCREW, PAN HD. #4-40 x ¼” Lg.
10
WASHER, #4 FLAT
11
16
18
18
12
WASHER, #4 LOCK
12
SCREW, PAN HD, #4-40 x ¾” Lg.
13
BL1
125XR-2281
FAN, 220V
14
CABLE TIE, 1/8”
15
BL1
125XR-2282
FAN, 115V
16
TB1
TSB23012DS
TERMINAL BLOCK, 4 CONNECTOR
17
22307345
DETAIL, FAN MOUNTING BRACKET
18
476042
GUARD, FAN
19
R1
TCC250-50
RESISTOR, 50 OHM, 250W, 3%
20
NUT, HEX, # 6-32
21
SCREW, PAN HD, #6-32 x 5/8” Lg
22
SCREW, PAN HD, #6-32 x 7/8” Lg
23
16
16
WASHER, FLAT, #6
24
16
16
WASHER, LOCK, #6
25
SCREW, PAN HD, #8-32 x ½” Lg
26
WASHER, FLAT, #8
27
WASHER, LOCK #8
28
TERMINAL, EYE, SOLDER, RIGHT ANGLE
29
TS1
C53CCB135A-120A
THERMAL SENSOR, CLOSE ON RISE, 55 DEGREE C
30
31
32
VENDER
ACRODYNE
Title
ASSEMBLY, RF
LOAD/HEATSINK
BLUE BELL, PA
ITEM
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
QUANTITY REQUIRED REFERENCE
PART OR
-505
-506
-507
-508
DES. IDENTIFYING NUMBER
21508949
SCHEMATIC
11
12
16
16
11
12
16
16
13
10
14
16
16
15
18
16
16
J1
J2
R2
UG-58 A/U
UG-58 A/U
TCC250-50
9727-B-0440
23308798
23305600
BL1
125XR-2281
BL1
TB1
R1
125XR-2282
TSB23012DS
22307345
476042
TCC250-50
TS1
BL1
C53CCB135A-120A
MD24B1
PL23208793 Rev E
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
“N” CONNECTOR
“N” CONNECTOR
RESISTOR, 50 OHM, 250 W 3%
SPACER, 7/16” Lg
DETAIL, RF LOAD HEATSINK
DETAIL, RF LOAD COVER
SCREW, PAN HD. #4-40 x ¼” Lg.
WASHER, #4 FLAT
WASHER, #4 LOCK
SCREW, PAN HD, #4-40 x ¾” Lg.
FAN, 220V
CABLE TIE, 1/8”
FAN, 115V
TERMINAL BLOCK, 4 CONNECTOR
DETAIL, FAN MOUNTING BRACKET
GUARD, FAN
RESISTOR, 50 OHM, 250W, 3%
NUT, HEX, #6-32
SCREW, PAN HD, #6-32 x 5/8” Lg.
SCREW, PAN HD. #6-32 x 7/8” Lg.
WASHER, FLAT, #6
WASHER, LOCK, #6
SCREW, PAN HD, #8-32 x ½” Lg.
WASHER, FLAT, #8
WASHER, LOCK #8
TERMINAL, EYE, SOLDER, RIGHT ANGLE
THERMAL SENSOR, CLOSE ON RISE, 55 DEGREE C
FAN 24 VDC
VENDER
JOB NO.
NEXT ASSY.
22210658
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
-501
-502
DESCRIPTION
FOR STANDARD “ M “ FREQUENCIES
FOR STANDARD “G , I , D “ FREQUENCIES
ASSEMBLY:
IM PLUS STATIC ICPM PCB
CODE IDENT
51336
PREPARED BY
MMC
CHECKED BY
J. BROOKES
ECN
LTR
2766
2855, 2899
2952
3038, 3095
3240, 3290
3341
REVISION
DOCUMENT NUMBER
PL23210602
DATE
APPROVED BY
DATE
09/17/96
DATE
10/30/96
DESCRIPTION
ADDED J2, W12 & W13
ADDED SHEET 13 & ITEM 76
ADD -502, CONVERT PL TO PENDRAFT FROMAT, UPDATE PL PER ECN 2899
-501 ONLY-L6/L7 TO 22T, C175 TO 8.2PF - 11/97
ADD C176, 177, 178, W1-11 (ITEM 46, 125-132). W13 WAS 6” LG
REVISED ITEM NO #66, #71, #89 PER ECC #3240, 3290
PL CHANGES, SEE ECN
SHEET 1 OF 7
REVISED BY
CP 10/98
MTS 2/97
HFG 6/97
HCC
HFG 3/98
CP 10/98
JJC 3/17/99
APPROVED
BY
MB 2/97
MB 6/97
MB 11/97
ACRODYNE
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501 -502
-503 -504
DES.
IDENTIFYING NUMBER
24510587
SCHEMATIC
20
20
CK06BX104K
CK05BX223K
DM10-150J
DM10-240J
CK05BX103K
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
32
32
20
20
17
17
34
34
C1,18,79,97,160
C2,19,82,98, 161
C3,20 83 99,162
C3,20,83,99, 162
C4,5,6,
10,25,26,31,41,
87,88,91,95,
102,103, 106
110,165,
166,169,173
C7,8,9.13.22.24.
34.36,38,39
40,59,65,69,86,9
2,93,94,101
107,108,109,
113,118,141,
147,149,156,
164,170,171,
172
C11,16,17,32,33,
57,62,63,73,96,
111,116
73,96,139,144,1
45, 154,159,202
204,206,
C12,21,23,35,
37,58,64,68
85,100,112,117,
140,146,148
155,163
C14,15,27,28,
10
11
12
13
14
15
16
17
18
19
20
21
22
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
PL 23210602 RevG
0.1 uF , CERAMIC
0.022 uF CERAMIC
15 pF , MICA
24 pF , MICA
0.01 uF, CERAMIC
RPE121Z5U104M50
CAPACITOR 0.01 uF , RPE
199D105X0035AA1
CAPACITOR
1 uF, 35v, TANT
100B102MCA50X
CAPACITOR
1000pF , CHIP
PCC471-BCT-ND
CAPACITOR
470 pF, CHIP, A CASE
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501 -502
-503 -504
DES.
IDENTIFYING NUMBER
29,30,44,45,46
23
47,60,61,66,67,7
0,71,89,90
24
104,105,114,
115,127,128
25
142,143,150,
151,152,153
26
157,158,167,
168
27
28
C42,43,119,120,
100B2R7CCA500
124,125,
29
C52,132
100B2R7CCA500
30
C48,56,122,129
100B680KC200
31
C48,49,56,122,1
100B151KCA300
29
32
C49,72,84,123,1
100B151KCA300
36
33
C50,53,130,133
100B120KC50
34
C50,53,130,133
100B220KCA500X
35
C121,126
100B220KCA500X
36
C121,126
100B390KCA500X
37
C51,52,131,132
100B2R0CC500
38
C76,124
100B2R0CC500
39
C51,131
100B2R2CCA500
40
C76
100B2R2CCA500
41
C54,55,80,81,
24AA021
134,135
42
137,138
43
C72,84
100B301KCA200X
44
C72,74,78
100B820KCA500X
45
C75,77
100B470KC500
46
C176,177,178
100B100JP500X
47
C123,136
100B221KCA200X
48
C174
24AA020
PL 23210602 RevG
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
CAPACITOR,
2.7pF CHIP
CAPACITOR, 2.7pF CHIP
CAPACITOR, 68pF CHIP
CAPACITOR, 150pF CHIP
CAPACITOR,
150pF CHIP
CAPACITOR, 12pF CHIP
CAPACITOR, 22pF CHIP
CAPACITOR, 22pF CHIP
CAPACITOR, 39pF CHIP
CAPACITOR, 2.0pF CHIP
CAPACITOR, 2.0pF CHIP
CAPACITOR, 2.2pF CHIP
CAPACITOR, 2.2pF CHIP
CAPACITOR, VARIABLE
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
300pF CHIP
82pF CHIP
47pF CHIP
10pF CHIP
220pF CHIP
2-6pF TRIMMER
VENDER
ACRODYNE
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
BLUE BELL, PA
ITEM
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
QUANTITY REQUIRED REFERENCE
PART OR
-501 -502
-503 -504
DES.
IDENTIFYING NUMBER
C175
100B8R2KP500X
C175
100B150KC500X
C201
21606582
C203,205,207
199D226X0035
17
D201,202,203,
204
F1-17
17
IN4007
2664000101
J1,3,6
J2
J7
RFB-1111
31-5329
1715721
L1,2,8,9,14
L3
L1,2,8,9,14
L4,5,11,13
L4,5
L6,7
L6,7
L10,12
L10,12
L11,13
L15
L16
L17,19,20
Ll18
1025-16
1025-10
1025-20
11300530-22-149-0
11300530-28-179-0
1300530-24-229-0
11300530-26-269-0
1300530-26-269-0
11300530-26-238-0
11300530-28-169-0
11300530-30-23A-0
1025-24
1025-26
1025-28
M1-4
SBL-1X
R1,25,73,91, 127
R9,39,60,67,
110,113,139
3386P-1-102
3339P-1-500
PL 23210602 RevG
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
CAPACITOR, 8.2pF CHIP
CAPACITOR, 15pF CHIP
CAPACITOR, 100uF, 50V, ELECTROLYTIC
CAPACITOR, 22uF, 35V, TANT
DIODE
FERRITE BEAD
JACK, BNC
CONNECTOR, BNC, PCB, AMPHENOL
TEMINAL BLOCK, 2 POSITION
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
COIL,
0.68 uH
0.39 uH
1.0 uH
14T 22ENAM T37-0
14T22ENAM T37-0
22T 24ENAM T37-0
26T 26ENAM T37-0
26T 26ENAM T37-0
23T 26ENAM T37-0
14T22ENAM T37-0
23T 30ENAM T25-10
1.50 uH
1.80 uH
2.20 uH
MIXER, PCB MOUNT
POTENTIOMETER, 1K POT SQ
POTENTIOMETER, 50 POT ROUND
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501 -502
-503 -504
DES.
IDENTIFYING NUMBER
81
82
12
12
R2,24,26,42,49,5
RC07GF680J
1,55,68,111
83
120,121,124
84
16
16
R3,27,44,47,50,5
RC07GF101J
3,54,58,59
85
71,72,114,115,1
22,125,126
86
87
11
11
R4,12,19,28,37,7
RC076F240J
4,81,93,100
88
128,137
89
R5,75,89,94
RC07GF391J
90
R6,15,30,76,95,1
RC07GF201J
02,130
91
15
15
R7,8,13,31,34,
RC07GF751J
41,77,78,84
92
96,97,103,131,1
34,141
93
94
17
17
R10,11,21,22,
RC07GF510J
35,36,52,61,62,
95
79,80,98,99,
117,118,135
96
136
97
R14,38,82,101,1
RC07GF302J
38
98
R16
RC07GF112J
99
10
10
R17,18,43,45,
RC07GF241J
87,88,104,
100
105,142,143
101
R20,106,123
RC07GF221J
102
R23,83
RC07GF181J
103
R29,129
RC07GF431J
104
12
12
R32,33,56,57,
RC07GF360J
PL 23210602 RevG
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
RESISTOR, 68 OHM, .25 W
RESISTOR, 100 OHM, .25 W
RESISTOR, 24Ω, .25W
RESISTOR, 390 OHM, .25 W
RESISTOR, 200 OHM, 25 W
RESISTOR, 750 OHM, .25 W
RESISTOR, 51 OHM, .25 W
RESISTOR, 3K OHM,
.25 W
RESISTOR, 1100 OHM, .25 W
RESISTOR, 240 OHM, .25 W
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
220 OHM,
180 OHM,
430 OHM,
36 OHM,
.25 W
.25 W
.25 W
.25 W
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501 -502
-503 -504
DES.
IDENTIFYING NUMBER
65,66,108,109
105
112,113,132,
133
106
R40,140
RC07GF161J
107
R46,63,69,85, 90
RC07GF121J
108
R48,64,70,86, 92
RC07GF750J
109
R107
RCO7GF620J
110
R119
RC07GF151J
111
112
S1,3,7,8,12
21606599
113
S2,4,5,6,9,10, 11
ASE-22
114
115
T1-5
458DS-1014-P3
116
117
10
10
U1,2,4,5,13,14,1
TL592
6,17,25,26
118
119
17
17
U3,6-12,15,18NE5205
24,27
120
121
U201
7812
122
U202
7815
123
U203
7806
124
125
W1,3
23200165-5-W-5-5.25
126
W2
23200165-5-W-5-8
127
W4,9
23200165-5-W-5-6.25
128
W5
23200165-5-W-5-9
129
W6
23200165-5-W-5-7.25
130
W7
23200165-5-W-5-8.5
131
W8,11
23200165-5-W-5-5.50
132
W10
23200165-5-W-5-10.5
133
W12
23200165-41-L-5-20
134
W13
23200165-35-L-5-10
PL 23210602 RevG
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
160 OHM, .25 W
120 OHM, .25 W
75 OHM, .25 W
62 OHM, .25 W
150 OHM, .25 W
PCB SWITCH, SP3T
PCB SWITCH, SLIDE
TRANSFERMER, DIP 6, SURFACE MOUNT
IC ( NO SOCKET )
IC ( NO SOCKET )
VOLTAGE REGULATOR, 12V
VOLTAGE REGULATOR, 15V
VOLTAGE REGULATOR, 6V
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
COAX CABLE, 50
CABLE ASSEMBLY
CABLE ASSEMBLY
OHM
OHM
OHM
OHM
OHM
OHM
OHM
OHM
VENDER
ACRODYNE
BLUE BELL, PA
ITEM
135
136
137
138
139
140
141
142
143
144
Title
ASSEMBLY:
IM PLUS STATIC ICPM PCB
QUANTITY REQUIRED REFERENCE
PART OR
-501 -502
-503 -504
DES.
IDENTIFYING NUMBER
10
10
10
10
PFC2-632-40
22310662
22310667
23410601
PL 23210602 RevG
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
SCREW, CAPTIVE, # 6-32
PLATE, HEATSINK
BRACKET, CONNECTOR
SCREW, PAN HD, #4 - 40 X ¼” LG.
WASHER, FLAT. #4
WASHER, LOCK #4
TAK PAK 444 ADHESIVE
PC BOARD
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
501
502
ECN
3129
3127
3208
DESCRIPTION
+24VDC INPUT
+15VDC INPUT
LTR
PCB ASSEMBLY: AURAL PILOT CORRECTOR AND
AURAL LEVELING CIRCUIT
CODE IDENT
DOCUMENT NUMBER
51336
PL23211632-501
PREPARED BY
DATE
MMC
12/97
CHECKED BY
DATE
DESCRIPTION
THIS ECN IN EFFECT WHEN PCB 23411633 REV - IS USED
SWITCH S4 WAS 21606599
PARTS LIST CORRECTIONS, AND IMPROVED PCB ARTWORK
W3’S LENGTH WAS 16
ADD 502 VERSION, (DELETE R72,R73,R74,R75) REPLACE WITH BUSSWIRE.
REVISION
APPROVED BY
DATE
SHEET 1 OF 5
REVISED BY
WB 5/5/98
WB 5/5/98
WB 6/6/98
JJC 10/06/98
KH 10/13/98
APPROVED BY
CSM
ACRODYNE
BLUE BELL, PA
Title
PL 23211632-501 REV D
PCB ASSEMBLY AURAL PILOT
CORRECTOR & AURAL LEVELING CIRCUIT
PREPARED BY
SHEET NO.
MMC
REFERENCE
ITEM QTY DES.
PART OR
IDENTIFYING NUMBER
22511634
15
26640001014
DESCRIPTION
SCHEMATIC, AURAL PILOT CORRECTOR
AND AURAL LEVELING CIRCUIT
FERRITE BEAD
10
SBT
100B2R7CCA500
100B3R3CCA500
100B6R8CC500X
100B120KC50
DM10-150J
100B330KCA500X
100B470KC500
100B680KC200
CHIP CAP. 2.7 PF
CHIP CAP. 3.3 PF
CHIP CAP. 6.8 PF
CHIP CAP. 12 PF
CAP, 15 PF
CHIP CAP. 33 PF
CHIP CAP. 47 PF
CHIP CAP. 68 PF
11
12
100B101MC500
GRM42-6X7R102K050BL
CHIP CAP. 100 PF
CHIP CAP. 0.001 UF
13
14
39
CKO5BX223K
GRM42-6X7R104K050BL
CAP. CERAMIC .022 UF
CHIP CAP 0.1 UF
15
26
21CC647
CHIP CAP.A CASE 470 PF
16
18
199D105X0035AA1
CAP 1 UF
B1,B2,B3,B4,B5,B6,B7,B8,
B9,B10,B11,B12,B13,B14,
B15
C39,C60
C30,C33,C48,C51,C85
C6
C13,C10
C26,C27,C44,C45
C58,C80
C7,C5
C84,C86
C11,C12,C36,C37,C38,C54,
C55,C59
C93,C92
C125,C132,C133,
C134,C136,C137
C79,C57
C2,C15,C19,C24,C25,C42,
C43,C56,C62,C63,C64,C65,
C68,C69, C70,C71,C73,C77,
C78,C82,C83,C89,C94,C97,
C98,C99,C100,C103,C104,
C118,C121,C122,C123,C124,
C126,C128,C129,C131,C135
C3,C4,C16,C17,C20,C21,
C28,C29,C34,C35,C46,C47,
C52,C53,C66,C67,C74,C75,
C87,C88,C95,C96,C105,
C106,C107,C108
C1,C14,C18,C22,C23,C40,
C41,C61,C72,C76,C81,C101,
C102,C109,C111,C113,C115,
ACRODYNE
BLUE BELL, PA
REFERENCE
ITEM QTY DES.
C119
17
C120,C130
18
C110,C112,C114,C116
19
C8,C9,C31,C32,C49,C50,
C90,C91
20
C127
21
C117
22
CR1,CR2,CR3,CR4,CR5,CR6,
CR7,CR8,CR9
23
LD2
24
LD1
25
LD3
26
L3,L4,L5,L6
27
L1,L2
28
L10,L11
29
L7,L9
30
L8,L12
31
J3,J4,J9
32
TP-A. SET1,TP-A. SENSE1,
TP-A. AGCT1
33
ML1,ML2,ML3,ML4
34
Q1
35
R10,R33,R41,R60,R111
36
R16,R43,R81
37
R65
38
R19,R26,R49,R58,R106
39
R71
40
10 R8,R9,R28,R29,R37,R38,
R53,R54,R109,R110
41
R13
42
R42
43
R24,R25,R56,R57
44
R68
45
R4,R7,R99
Title
PL 23211632-501 REV D
PCB ASSEMBLY AURAL PILOT
CORRECTOR & AURAL LEVELING CIRCUIT
PART OR
IDENTIFYING NUMBER
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
199D475X0035CAI
199D226X0035
24AA021
CAP 4.7 UF
CAP 22 UF
CAP VAR
515D227M025BB6A
TLB1H102M
1N4007
CAP 220 UF
CAP 1000 UF
DIODE
35BL504
35BL505
35BL506
11300530-24-149-0
11300530-26-209-0
11300530-26-239-0
1025-16
1025-24
RFB-1113
65507-436
LED (RED)
LED (GREEN)
LED (YELLOW)
COIL 14T
COIL 20T
COIL 23T
COIL 0.68 UH
COIL 1.50 UH
BNC JACK
ONE PIN HEADER
SCM - 2
2N3906
3339P-1-500
3386P-1-102
RC07GF220J
RC07GF240J
RC07GF270J
RC07GF360J
MIXER PCB SURFACE MOUNT
TRANSISTOR
POTENTIOMETER 50
POTENTIOMETER 1K
RES .25W 22
RES .25W 24
RES .25W 27
RES .25W 36
RC07GF390J
RC07GF430J
RC07GF510J
RC07GF560J
RC07GF620J
RES .25W 39
RES .25W 43
RES .25W 51
RES .25W 56
RES .25W 62
ACRODYNE
BLUE BELL, PA
REFERENCE
ITEM QTY DES.
46
R46
47
R2,R36,R40
48
R1,R48
49
R44,R45
50
R14,R15
51
R3,R5,R21,R47,R51,R67
52
R6,R70,R87,R107,R108
53
R30,R32,R35,R61,R63,R64,
R66
54
R103,R115
55
R20,R34,R39,R50
56
R95
57
R101
58
R22,R23,R52,R55,R85,R98
59
R11,R12,R17,R18,R31,R62,
R79,R86
60
R105
61
R102
62
R76,R77,R84,R89,R100,R116
63
R27,R59,R69,R94
64
R97
65
R104,R88
66
R80
67
R90
68
R82,R92,R93
69
R96
70
R78,R83,R91
71
R112,R113
72
R72,R73,R74,R75
73
S3
74
S1,S2
75
T1,T2,T3
76
TB1
77
U18
Title
PL 23211632-501 REV D
PCB ASSEMBLY AURAL PILOT
CORRECTOR & AURAL LEVELING CIRCUIT
PART OR
IDENTIFYING NUMBER
RC07GF680J
RC07GF750J
RC07GF101J
RC07GF151J
RC07GF161J
RC07GF201J
RC07GF221J
RC07GF241J
DESCRIPTION
RES .25W 68
RES .25W 75
RES .25W 100
RES .25W 150
RES .25W 160
RES .25W 200
RES .25W 220
RES .25W 240
RC07GF301J
RC07GF361J
RC07GF391J
RC07GF681J
RC07GF751J
RC07GF102J
RES .25W 300
RES .25W 360
RES .25W 390
RES .25W 680
RES .25W 750
RES .25W 1K
RC07GF132J
RC07GF152J
RC07GF202J
RC07GF302J
RC07GF752J
RC07GF393J
RC07GF753J
RC07GF913J
RC07GF154J
RC20GF471J
RC20GF621J
RC42GF100J
RC42GF470J
ASE-22
21606599
TKS2518CT
1715721
LM339
RES .25W 1.3K
RES .25W 1.5K
RES .25W 2K
RES .25W 3K
RES .25W 7.5K
RES .25W 39K
RES .25W 75K
RES .25W 91K
RES .25W 150K
RES .5W 470
RES .5W 620
RES 2W 10
RES 2W 47
PCB SLIDE SWITCH
PCB SWITCH SP3T
TRANSFORMER PCB
TERM. BLK 2 POS
IC QUAD COMPARATOR
PREPARED BY
SHEET NO.
MMC
ACRODYNE
BLUE BELL, PA
Title
PL 23211632-501 REV D
PCB ASSEMBLY AURAL PILOT
CORRECTOR & AURAL LEVELING CIRCUIT
REFERENCE
ITEM QTY DES.
78
U20
79
14 U1,U2,U3,U4,U5,U6,U7,U10,
U11,U14,U15,U16,U17,U21
80
AF1
81
U8,U9,U12,U13
82
U19
83
VR2,VR4
84
VR1,VR3,VR5
85
VR6
86
W3
87
88
PWB
89
W1, W4
90
W2
91
W5
92
W6
93
94
R114
95
XU18
96
97
98
99
100 5
PART OR
IDENTIFYING NUMBER
LM358
NE5205AN
101
102
103
104
C8414-02
CA16TSD
21607023
XU20
XU19
S4
AF002N2-32
NE592N8
ULN2004A
7806
7812
NJM78L06A
23200165-5-L-41-18
PFC2-632-40
23411633
23200165-5-L-41-16
23200165-5-W-5-7.125
23200165-5-W-5-3.375
23200165-5-W-5-6.375
21311670-01
RC07GF123J
CA14TSD
#4 X 5/16” LG RD HD SCREW
#4 FLAT WASHER
#4 LOCK WASHER
#4 NUT
175-6-240P
PREPARED BY
SHEET NO.
MMC
DESCRIPTION
IC DUAL OP AMP 8 PIN
IC (NO SOCKET)
GaAs ATTENUATOR,SOT-143
IC
IC HEX INVERTER
VOLTAGE REG 6V
VOLTAGE REG 12V
VOLTAGE REG, TO-92
RG-316 COAX CABLE 50 OHM, ASSEMBLY
CAPTIVE SCREW INSERT
PRINTED WIRING BOARD
RG-316 COAX CABLE 50 OHM, ASSEMBLY
RG-178 COAX CABLE 50 OHM, ASSEMBLY
RG-178 COAX CABLE 50 OHM, ASSEMBLY
RG-178 COAX CABLE 50 OHM, ASSEMBLY
HEATSINK PLATE
RESISTOR .25W 12K
IC SOCKET, 14 PIN
< HEATSINK>
THERMAL TRANSFER PAD WAKEFIELD
IC SOCKET, 8 PIN
IC SOCKET, 16 PIN
PCB SWITCH SPDT
#18 GAUGE BUSS W/SLEVE, LENGTH AS
REQUIRED
JOB NO.
NEXT ASSY.
23206106
USED ON
REF. DES.
A1
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
VHF HIGHBAND L.O. PC BD
ASSY
501
502
503
504
505
506
507
508
ECN
2042
2116
2154
2574
2614
2614
3270
DESCRIPTION
PLL STANDARD FREQ TOL SINGLE OUTPUT
PLL ±1000HZ FREQ TOL SINGLE OUTPUT
SAME AS 501
DUAL OUTPUT
SAME AS 502
DUAL OUTPUT
501 MINUS PCB
502 MINUS PCB
503 MINUS PCB
504 MINUS PCB
LTR
CODE IDENT
51336
DATE
9/26/91
CHECKED BY
DATE
DESCRIPTION
DELETED R18
SEE ENC
SEE ECN
ADDED 505,506
ITEM 23 TO ‘SBT’
ITEM 10, PN 21GC647 →PCC471BGT
ITEM 10, PN 21GC647 →PCC471BGT
ADDED- 507& 508 ASSY.
PL24206064
PREPARED BY
C. MOORE
REVISION
DOCUMENT NUMBER
2/98
SGM
SGM
HCC
HCC
HCC
MTS
APPROVED BY
DATE
D. HULICK
7/24/92
SHEET 1 OF 7
REVISED BY
APPROVED BY
22/22/93
2/22/93
6/16/93
6/16/93
5/15/96
8/24/96
8/24/96
B 8/96
B 8/96
B 3/98
ACRODYNE
Title
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -501
-502
-503
-504
PLPREPARED
24206064
Rev
BY
SHEET NO.
VHF HIGHBAND L.O.
PC BD.
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
C. MOORE
DESCRIPTION
23506044
23507429
SCHEMATIC CYRSTAL
SCHEMATIC TCXO
AMPLIFIER (SPIDER)
AR1-4
MSA0485
100B1R0CC500X
100B100KC500X
CAPACITOR 1PF CHIP
CAPACITOR 10PF CHIP
10
100B6R8CC500X
PCC471BCT
CAPACITOR 6.8 PF CHIP
CAPACITOR 470 PF CHIP
11
12
13
14
15
16
17
18
19
20
C1
C2-5,
11, 15
C6
C710,16
C12,17
,26
C13,34
C18
C19
21
22
23
24
25
26
27
28
29
30
31
199D106X9035CAI
24AA021
100B180KC500X
100B101KC50X
199D475X0035CAI
CK05BX102K
CK05BX103K
CK05BX102K
1990225X0035BAI
C21
C22,30
C23,33
C27
C24,25
,36
C28
C29
C38
C14
C37
DM5-050J
199D226X0035
CR1
CR2
CR5-8
CR4
DKV6533C
1N4003
1N4148A
35BL505
24AA024
DM10-390J
CAPACITOR 10 uF 35V TANT
CAPACITOR VARIABLE
CAPACITOR 18 PF CHIP
CAPACITOR 100 PF CHIP
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
4.7 uF 35V TANT
.001 uF
0.01 uF
.001 uF
2.2 uF TANT
CAPACITOR VARIABLE
CAPACITOR 39 PF MICA
CAPACITOR - SBT
CAPACITOR
CAPACITOR
DIODE
DIODE
DIODE
LED (GREEN)
5PF MICA
22uF 35V
VENDER
ACRODYNE
Title
VHF HIGHBAND L.O.
PC BD.
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -501
-502
-503
-504
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
L2-5
L6
1025-94
1025-28
MRF966
2N2222A
2N2907A
2N2222A
RC07GF101J
RC07GF511J
RC07GF271J
RC07GF122J
RC07GF102J
RC07GF104J
RC07GF103J
RC07GF682J
RC07GF304J
RC07GF103J
RC07GF105J
RC07GF272J
RC07GF202J
RC07GF241J
4310R-101-104
RC07GF104J
RC07GF103J
RC07GF102J
76RSB08S
1715721
RC07GF393J
RC07GF105J
PB572C
NE555
MC14526B
Q1
Q2
Q3
Q4
R1
R2
R3
R4
R5,7,1
R6
R8
R9
R10
R18
R13
R14
R15,20
R16
RN1,2
R24
R21
R23
S1,2
TB1
R22
R19
U2
U3
U4,5,8-
PLPREPARED
24206064
Rev
BY
SHEET NO.
C. MOORE
DESCRIPTION
COIL
COIL
VENDER
0.1 uH
2.2 uH
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
RESISTOR 100 OHM 1/4W
RESISTOR 510 OHM 1/4W
RESISTOR 270 OHM 1/4W
RESISTOR 1.2K OHM 1/4W
RESISTOR 1K OHM 1/4W
RESISTOR 100K OHM 1/4W
RESISTOR 10K OHM 1/4W
RESISTOR 6.8K OHM 1/4W
RESISTOR 300K OHM 1/4W
RESISTOR 10K OHM 1/4W
RESISTOR 1M OHM 1/4W
RESISTOR 2.7K OHM 1/4W
RESISTOR 2K OHM 1/4W
RESISTOR 240 OHM 1/4W
100K SIP RESISTOR
RESISTOR 100K 1/4W
RESISTOR 10K 1/4W
RESISTOR 1K 1/4W
DIP SWITCH
TERMINAL BLOCK 4 POS
RESISTOR 39K 1/4W
RESISTOR 1MEG OHM 1/4W
I.C.
I.C.
I.C.
NEC
ACRODYNE
Title
VHF HIGHBAND L.O.
PC BD.
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -501
-502
-503
-504
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
PLPREPARED
24206064
Rev
BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
11
U6
CD4060B
I.C.
(MC14060BCP)
U7
MC14046B
I.C.
VR1
LM117H
VOLTAGE REQULATOR
Y1
Y2
21606403
252Y0811
24406065
C8408-026
CA16CS2-TSD
9706-BB-0440
8000 KHz CRYSTAL
TCX0 8000KHz
PC BD
I.C. SOCKET 8 PIN (U3)
I.C. SOCKET 16 PIN
STANDOFF 3/16” LG 4-40 THD
VENDER
ACRODYNE
Title
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -505
-506
-507
-508
PLPREPARED
24206064
Rev
BY
SHEET NO.
VHF HIGHBAND L.O.
PC BD.
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
C. MOORE
DESCRIPTION
23506044
23507429
SCHEMATIC CYRSTAL
SCHEMATIC TCXO
AMPLIFIER (SPIDER)
AR1-4
MSA0485
100B1R0CC500X
100B100KC500X
CAPACITOR 1PF CHIP
CAPACITOR 10PF CHIP
10
100B6R8CC500X
PCC471BCT
CAPACITOR 6.8 PF CHIP
CAPACITOR 470 PF CHIP
11
12
13
14
15
16
17
18
19
20
C1
C2-5,
11, 15
C6
C710,16
C12,17
,26
C13,34
C18
C19
21
22
23
24
25
26
27
28
29
30
31
199D106X9035CAI
24AA021
100B180KC500X
100B101KC50X
199D475X0035CAI
CK05BX102K
CK05BX103K
CK05BX102K
1990225X0035BAI
C21
C22,30
C23,33
C27
C24,25
,36
C28
C29
C38
C14
C37
DM5-050J
199D226X0035
CR1
CR2
CR5-8
CR4
DKV6533C
1N4003
1N4148A
35BL505
24AA024
DM10-390J
DM10-361J
CAPACITOR 10 uF 35V TANT
CAPACITOR VARIABLE
CAPACITOR 18 PF CHIP
CAPACITOR 100 PF CHIP
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
CAPACITOR
4.7 uF 35V TANT
.001 uF
0.01 uF
.001 uF
2.2 uF TANT
CAPACITOR VARIABLE
CAPACITOR 39 PF MICA
CAPACITOR - 360 PF MICA
CAPACITOR
CAPACITOR
DIODE
DIODE
DIODE
LED (GREEN)
5PF MICA
22UF 35V
VENDER
ACRODYNE
Title
VHF HIGHBAND L.O.
PC BD.
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -505
-506
-507
-508
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
L2-5
L6
1025-94
1025-28
MRF966
2N2222A
2N2907A
2N2222A
RC07GF101J
RC07GF511J
RC07GF271J
RC07GF122J
RC07GF102J
RC07GF104J
RC07GF103J
RC07GF682J
RC07GF304J
RC07GF103J
RC07GF105J
RC07GF272J
RC07GF202J
RC07GF241J
4310R-101-104
RC07GF104J
RC07GF103J
RC07GF102J
76RSB08S
1715721
RC07GF393J
RC07GF105J
PB572C
NE555
MC14526B
Q1
Q2
Q3
Q4
R1
R2
R3
R4
R5,7,1
R6
R8
R9
R10
R18
R13
R14
R15,20
R16
RN1,2
R24
R21
R23
S1,2
TB1
R22
R19
U2
U3
U4,5,8-
PLPREPARED
24206064
Rev
BY
SHEET NO.
C. MOORE
DESCRIPTION
COIL
COIL
VENDER
0.1 uH
2.2 uH
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
RESISTOR 100 OHM 1/4W
RESISTOR 510 OHM 1/4W
RESISTOR 270 OHM 1/4W
RESISTOR 1.2K OHM 1/4W
RESISTOR 1K OHM 1/4W
RESISTOR 100K OHM 1/4W
RESISTOR 10K OHM 1/4W
RESISTOR 6.8K OHM 1/4W
RESISTOR 300K OHM 1/4W
RESISTOR 10K OHM 1/4W
RESISTOR 1M OHM 1/4W
RESISTOR 2.7K OHM 1/4W
RESISTOR 2K OHM 1/4W
RESISTOR 240 OHM 1/4W
100K SIP RESISTOR
RESISTOR 100K 1/4W
RESISTOR 10K 1/4W
RESISTOR 1K 1/4W
DIP SWITCH
TERMINAL BLOCK 4 POS
RESISTOR 39K 1/4W
RESISTOR 1MEG OHM 1/4W
I.C.
I.C.
I.C.
NEC
ACRODYNE
Title
VHF HIGHBAND L.O.
PC BD.
BLUE BELL, PA
QUANTITY REQUIRED
ITEM -505
-506
-507
-508
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
PLPREPARED
24206064
Rev
BY
SHEET NO.
C. MOORE
REFERENCE
PART OR
DES. IDENTIFYING NUMBER
DESCRIPTION
11
U6
CD4060B
I.C.
(MC14060BCP)
U7
MC14046B
I.C.
VR1
LM117H
VOLTAGE REQULATOR
Y1
Y2
21606403
252Y0811
24406065
C8408-026
CA16CS2-TSD
9706-BB-0440
8000 KHZ CRYSTAL
TCX0 8000KHz
PC BD
I.C. SOCKET 8 PIN (U3)
I.C. SOCKET 16 PIN
STANDOFF 3/16” LG 4-40 THD
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
ASSEMBLY:
VHF HIGH BAND LEFT 300 W PA
DESCRIPTION
CODE IDENT
DOCUMENT NUMBER
51336
REVISION
PL24209000
PREPARED BY
DATE
HGF
11/15/94
CHECKED BY
DATE
DATE
SHEET 1 OF
ECN
2437
2436
2499
2538
2677
2898
3011
3012
3060
3094
3115
3116
3160
3225
3292
LTR
DESCRIPTION
SEE ECN
2/8/95 MTS
ADDED C222. C322
CHANGED ITEM 81 FROM 23309014
ADDED ITEM 44
SEE ECN
ITEM 66 ADJUSTED
ITEM 49 P.N. CHANGED SEE ECN PAGE 8 ADDED HERE -
SEE ECN ADD ITEM 110. 109 WAS 22311681 - 03
SEE ECN ADD ITEM 119
M.C.
11/96
9/97
1/98
MC
HCC
HCC
HCC
HFG 3/31/98
APPROVED BY
11/13/95
12/2/95
12/13/95
1/15/96
11/96
10/97
02/98
B 1/96
M.B.
M.B.
4/8/98
M.B.
MV
CHANGED QUANTITIES OF #’ S 111,12
SEE ECN
10/16
JJC 09/09/98
12/17/98
REVISED BY
3/95
DWM 4/24/98
APPROVED BY
MV
11/95
ACRODYNE
BLUE BELL, PA
Title
PL24209000 Rev L
VHF HIGH BAND
LEFT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
24509085
21709162
21709162
B101,102,201
2664000101
,301
C1,2,3,4
1280-060
C5,6
54-713-001-102P
C7,8
100B6R8CCA500X
C101,201,301
24AA021
100B102MCA50X
10
18
C102,107,114,
117,120,123,202
,203,206,210,
213,217,302,
303,306,310,313
, 317
11
12
RPE121Z5U104M
13
20
C104,105,115,
118,121,124,204
,205,207,211,
214,218,220,304
,305,307,311,
314,318,320
14
15
16
17
C108,112
TLB1A102
18
C109,113,125,
25VBSL-470
126
19
C209,216,309,
TLB1H102M
316
20
C110,111
TLB1J470M
21
12
C103,106,116,
199D226X0035
122,208,212,215
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
SCHEMATIC
CAP PLACEMENT
CAP PLACEMENT
FERRITE BEAD
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
FEEDTHRU, 1000pF, 25A/2500V
FEEDTHRU, 1000pF, 5A
CHIP 6.8pF
VARIABLE
CHIP, 1000pF
CAPACITOR, 0.1uF
CAPACITOR, 1000uF, 10V, ELECT
CAPACITOR, 470uF, 35V
CAPACITOR, 1000uF, 50V ELECT
CAPACITOR, 47uF, 50V, ELECT
CAPACITOR, 22uF, 35V, TANT
VENDER
ACRODYNE
BLUE BELL, PA
Title
PL24209000 Rev L
VHF HIGH BAND
LEFT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
,219,308,312,
315,319
22
23
C321,221
199D225X0035BAI
24
C222,322
10EN-IT
25
CR101,102
1N4002
26
F1,2,3
AGC15
27
J1,2
TSM-110-01-T-DV
28
L101,102,201,
11300531-181-5R05
202,301,302
29
L103
1025-04
30
Q1,2,3
SD1485
31
Q201,202,301,
BD135
302
32
Q101,102
MJ371
33
34
R9-13,20
3339P-1-501
35
R110,115
3329P-1-101
36
R210,310
3339P-1-502
37
R1
31-1007
38
R2
31-1003-100
39
R3-8
RC07GF101J
RC07GF2R7J
40
12
R101,102,103,
104,201,202,203
,204,301,302,
303,304
41
42
R105,106
RC07GF150J
43
R107,112
RC20GF270J
44
R108,113
RH25-.2
45
R111,116
RC20GF272J
46
R117,118,119
RC20GF510J
47
R205,305
RC07GF240J
48
R206,306
RC07GF470J
49
R207,307
RC32GF132
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
CAPACITOR, 2.2uF, 35V, TANT
CAPACITOR, 1000uF, 10V
DIODE, 100V, 1A
FUSE, 15A
20 PIN HEADER, SURFACE MOUNT
COIL
COIL, 0.22uH
TRANSISTOR, RF
TRANSISTOR
TRANSISTOR
POTENTIOMETER, 500 POT
POTENTIOMETER, 100 POT
POTENTIOMETER, 5K POT
RESISTOR, FLANGE, 100 OHM, 40 W
RESISTOR FLANGE, 100 OHM, 250 W
RESISTOR, 100 OHM, .25W
RESISTOR, 2.7 OHM, .25 W
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
15 OHM .25 W
27 OHMS, .5 W
0.2 OHM, 25 W
2.7K OHM, .5 W
51 OHM .5W
24 OHM, .25 W
47 OHM, .25 W
1300 OHM, 1 W
VENDER
ACRODYNE
BLUE BELL, PA
Title
VHF HIGH BAND
LEFT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
50
R208,209,308,
RC07GF6R2J
309
51
R120,121,122
RC20GF821J
52
R123,124,125
RC20GF430J
53
R126,127,128
RC20GF511J
54
R129,130,131
RC020GF620J
55
R132
RC20GF201J
56
R133,134
SBT
57
R211,212,311,
RC07GF130J
312
58
59
R14-19
MWS ALLOY 650
60
61
TB1
8-140-3/4W
62
TB2
4-140-3/4W
63
TS1
21608653
64
65
W1
23200165-5-0-48-4
66
W2
22300165-5-0-57-6
67
W3
1168A
68
W101,201,301
RG-188
69
W102,202,302
RG-316
70
71
72
73
24409007
74
24309018
75
22309060
76
22309062
77
22309063
78
22309061
79
22309064
80
23309059-01
81
23309014
PL24209000 Rev L
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
RESISTOR, 6.2 OHM, .25 W
RESISTOR, 820 OHM, .5 W
43 OHM, .5 W
RESISTOR, 510 OHM, .5 W
RESISTOR, 62 OHM, .5 W
RESISTOR, 200 OHM, .5 W
RESISTOR, SBT
RESISTOR, 13 OHM, .25 W
#18 MWS ALLOY 650 NiCr, 2.38 IN. LONG
TEFLON SLEEVING, 1.125 IN. LONG
TERMINAL BLOCK, 8 POSTION. SCREW DOWN
TERMINAL BLOCK, 4 POSTION, SCREW DOWN
TEMPERATURE SENSOR
CABLE ASSEMBLY
CABLE ASSEMBLY
COAX CABLE, 50 OHM, 10 IN. LONG
COAX CABLE, 50 OHM, 10.5 IN. LONG
COAX CABLE, 25 OHM 9-5/8 IN. LONG
TEFLON SLEEVING, 1.125 IN. LONG
TEFLON SLEEVING, 5 IN. LONG
NYLON TIE WRAPS
PRINTED CIRCUIT BOARD
HEATSINK
TOP WALL
FRONT WALL
BOTTOM WALL
SEPERATION WALL
REAR WALL
COVER
HEAT SPREADER PLATE
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
ITEM -501-502 -503 -504
DES.
82
83
84
85
86
87
A/R
88
89
90
91
17
92
45
93
17
94
95
28
96
91
97
109
98
24
99
24
100
24
101
102
103
10
104
10
105
106
107
108
109
110
111
112
113
114
115
Title
VHF HIGH BAND
LEFT 300 W PA
PART OR
IDENTIFYING NUMBER
0097-0551-02
3823-1
23306099
22305327
770-1871-20
21309038-01
21309038-02
PL24209000 Rev L
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
FINGER STOCK, 55” LONG
FUSE HOLDER
TOP BAR
BOTTOM BAR
MICA WAFER ( Q101,102,201, & 301 )
THERMAL GREASE
TRANSISTOR CLAMP
TRANSISTOR CLAMP PLATE
#4-40 x ¼” LG PAN HD. SCREW
#4-40 x 3/8” LG. PAN HD. SCREW
#4-40 x ½” LG. PAN HD. SCREW
#4-40 x 5/8” LG. PAN HD. SCREW
#4-40 x 1-1/4” LG. FLAT HD. SCREW
#4 FLAT WASHER
#4 LOCK WASHER
#6-32 x 3/8” LG. SOCKET HD. CAP SCREW
#6 FLAT WASHER
#6 LOCK WASHER
#8-32 x ½” LG. PAN HD. SCREW
#8-32 x 5/8” LG. PAN HD. SCREW
#8 FLAT WASHER
#8 LOCK WASHER
#6-32 x ¼” LG. SOCKET SET SCREW
#4-40 x ¾” LG. SOCKET HD. CAP SCREW
22311681-04
22311681-05
21311677
21311678
DETAIL, VHF AMP COAX
DETAIL, VHF AMP COAX
ASSY, VHF AMP SCREEN CLAMP
ASSY, VHF AMP SCREENS
#4-40 x ½” LG. CAP HEAD SCREW
#4-40 x 3/16” LG. PAN HD. SCREW
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
ITEM -501-502 -503 -504
DES.
116
117
W302
118
W202
119
120
121
122
123
124
125
126
127
128
Title
VHF HIGH BAND
LEFT 300 W PA
PART OR
IDENTIFYING NUMBER
22311681-01
22311681-02
B52200F006
PL24209000 Rev L
DESCRIPTION
DETAIL, VHF AMP COAX
DETAIL, VHF AMP COAX
COMPRESSION WASHER
PREPARED BY
SHEET NO.
HFG
VENDER
JOB NO.
NEXT ASSY.
USED ON
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
ASSEMBLY:
VHF HIGH BAND RIGHT 300 W PA
DESCRIPTION
CODE IDENT
DOCUMENT NUMBER
51336
REVISION
PL24209010
PREPARED BY
DATE
HGF
11/15/94
CHECKED BY
DATE
DATE
SHEET 1 OF
ECN
2437
2436
2499
2538
2674
2894
3011
3012
3060
3094
3117
3160
LTR
DESCRIPTION
SEE ECN
ADDED C222. C322
CHANGED ITEM 81 FROM 23309014
ADDED ITEM 44
SEE ECN
ITEM 80 FIXED
ITEM 49 P.N. CHANGED SEE ECN PAGE 8 ADDED HERE -
SEE ECN ADD ITEM 110. 109 WAS 22311681 - 03
SEE ECN ADD ITEM 119
CHANGED QUANTITY OF #’ S 111,12
2/8/95 MTS
M.C.
MC
9/97
1/98
HFG
HCC
HCC
HCC
3/31/98
DWM 4/25/98
JJC 09/09/98
APPROVED BY
REVISED BY
3/95
APPROVED BY
11/13/95
12/2/95
12/13/95
1/15/96
11/96
10/97
02/98
B 1/96
M.B.
M.B.
4/8/98
M.B.
9/09/98
MV
11/95
ACRODYNE
BLUE BELL, PA
Title
PL24209010 Rev K
VHF HIGH BAND
RIGHT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
24509085
21709162
21709162
B101,102,201
2664000101
,301
C1,2,3,4
1280-060
C5,6
54-713-001-102P
C7,8
100B6R8CCA500X
C101,201,301
24AA021
100B102MCA50X
10
18
C102,107,114,
117,120,123,202
,203,206,210,
213,217,302,
303,306,310,313
, 317
11
12
RPE121Z5U104M
13
20
C104,105,115,
118,121,124,204
,205,207,211,
214,218,220,304
,305,307,311,
314,318,320
14
15
16
17
C108,112
TLB1A102
18
C109,113,125,
25VBSL-470
126
19
C209,216,309,
TLB1H102M
316
20
C110,111
TLB1J470M
21
12
C103,106,116,
199D226X0035
122,208,212,215
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
SCHEMATIC
CAP PLACEMENT
CAP PLACEMENT
FERRITE BEAD
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
CAPACITOR,
FEEDTHRU, 1000pF, 25A/2500V
FEEDTHRU, 1000pF, 5A
CHIP 6.8pF
VARIABLE
CHIP, 1000pF
CAPACITOR, 0.1uF
CAPACITOR, 1000uF, 10V, ELECT
CAPACITOR, 470uF, 35V
CAPACITOR, 1000uF, 50V ELECT
CAPACITOR, 47uF, 50V, ELECT
CAPACITOR, 22uF, 35V, TANT
VENDER
ACRODYNE
BLUE BELL, PA
Title
VHF HIGH BAND
RIGHT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
,219,308,312,
315,319
22
23
C321,221
199D225X0035BAI
24
C222,322
10EN-IT
25
CR101,102
1N4002
26
F1,2,3
AGC15
27
J1,2
TSM-110-01-T-DV
28
L101,102,201,
11300531-181-5R05
202,301,302
29
L103
1025-04
30
Q1,2,3
SD1485
31
Q201,202,301,
BD135
302
32
Q101,102
MJ371
33
34
R9-13,20
3339P-1-501
35
R110,115
3329P-1-101
36
R210,310
3339P-1-502
37
R1
31-1007
38
R2
31-1003-100
39
R3-8
RC07GF101J
RC07GF2R7J
40
12
R101,102,103,
104,201,202,203
,204,301,302,
303,304
41
42
R105,106
RC07GF150J
43
R107,112
RC20GF270J
44
R108,113
RH25-.2
45
R111,116
RC20GF272J
46
R117,118,119
RC20GF510J
47
R205,305
RC07GF240J
48
R206,306
RC07GF470J
49
R207,307
RC32GF132
PL24209010 Rev K
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
CAPACITOR, 2.2uF, 35V, TANT
CAPACITOR, 1000uF, 10V
DIODE, 100V, 1A
FUSE, 15A
20 PIN HEADER, SURFACE MOUNT
COIL
COIL, 0.22uH
TRANSISTOR, RF
TRANSISTOR
TRANSISTOR
POTENTIOMETER, 500 POT
POTENTIOMETER, 100 POT
POTENTIOMETER, 5K POT
RESISTOR, FLANGE, 100 OHM, 40 W
RESISTOR FLANGE, 100 OHM, 250 W
RESISTOR, 100 OHM, .25W
RESISTOR, 2.7 OHM, .25 W
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
RESISTOR,
15 OHM .25 W
27 OHMS, .5 W
0.2 OHM, 25 W
2.7K OHM, .5 W
51 OHM .5W
24 OHM, .25 W
47 OHM, .25 W
1300 OHM, 1 W
VENDER
ACRODYNE
BLUE BELL, PA
Title
VHF HIGH BAND
RIGHT 300 W PA
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501-502 -503 -504
DES.
IDENTIFYING NUMBER
50
R208,209,308,
RC07GF6R2J
309
51
R120,121,122
RC20GF821J
52
R123,124,125
RC20GF430J
53
R126,127,128
RC20GF511J
54
R129,130,131
RC020GF620J
55
R132
RC20GF201J
56
R133,134
SBT
57
R211,212,311,
RC07GF130J
312
58
59
R14-19
MWS ALLOY 650
60
61
TB1
8-140-3/4W
62
TB2
4-140-3/4W
63
TS1
21608653
64
65
W1
23200165-5-0-48-3
66
W2
22300165-5-0-57-6
67
W3
1168A
68
W101,201,301
RG-188
69
W102,202,302
RG-316
70
71
72
73
24409009
74
24309057
75
22309060
76
22309062
77
22309063
78
22309061
79
22309064
80
23309059-01
81
23309056
PL24209010 Rev K
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
RESISTOR, 6.2 OHM, .25 W
RESISTOR, 820 OHM, .5 W
43 OHM, .5 W
RESISTOR, 510 OHM, .5 W
RESISTOR, 62 OHM, .5 W
RESISTOR, 200 OHM, .5 W
RESISTOR, SBT
RESISTOR, 13 OHM, .25 W
#18 MWS ALLOY 650 NiCr, 2.38 IN. LONG
TEFLON SLEEVING, 1.125 IN. LONG
TERMINAL BLOCK, 8 POSTION. SCREW DOWN
TERMINAL BLOCK, 4 POSTION, SCREW DOWN
TEMPERATURE SENSOR
CABLE ASSEMBLY
CABLE ASSEMBLY
COAX CABLE, 50 OHM, 7.5 IN. LONG
COAX CABLE, 50 OHM, 10.5 IN. LONG
COAX CABLE, 25 OHM 9-5/8 IN. LONG
TEFLON SLEEVING, 1.125 IN. LONG
TEFLON SLEEVING, 5 IN. LONG
NYLON TIE WRAPS
PRINTED CIRCUIT BOARD
HEATSINK
TOP WALL
FRONT WALL
BOTTOM WALL
SEPERATION WALL
REAR WALL
COVER
HEAT SPREADER PLATE
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
ITEM -501-502 -503 -504
DES.
82
83
84
85
86
87
A/R
88
89
90
91
17
92
45
93
17
94
95
28
96
91
97
109
98
24
99
24
100
24
101
102
103
10
104
10
105
106
107
108
109
110
111
112
113
114
115
Title
VHF HIGH BAND
RIGHT 300 W PA
PART OR
IDENTIFYING NUMBER
0097-0551-02
3823-1
23306099
22305327
770-1871-20
21309038-01
21309038-02
PL24209010 Rev K
PREPARED BY
SHEET NO.
HFG
DESCRIPTION
FINGER STOCK, 55” LONG
FUSE HOLDER
TOP BAR
BOTTOM BAR
MICA WAFER
THERMAL GREASE
TRANSISTOR CLAMP
TRANSISTOR CLAMP PLATE
#8 GROUND LUG
#4-40 x ¼” LG PAN HD. SCREW
#4-40 x 3/8” LG. PAN HD. SCREW
#4-40 x ½” LG. PAN HD. SCREW
#4-40 x 5/8” LG. PAN HD. SCREW
#4-40 x 1-1/4” LG. FLAT HD. SCREW
#4 FLAT WASHER
#4 LOCK WASHER
#6-32 x 3/8” LG. SOCKET HD. CAP SCREW
#6 FLAT WASHER
#6 LOCK WASHER
#8-32 x ½” LG. PAN HD. SCREW
#8-32 x 5/8” LG. PAN HD. SCREW
#8 FLAT WASHER
#8 LOCK WASHER
#6-32 x ¼” LG. SOCKET SET SCREW
#4-40 x ¾” LG. SOCKET HD. CAP SCREW
22311681-04
22311681-06
21311677
21311678
DETAIL, VHF AMP COAX
DETAIL, VHF AMP COAX
ASSY, VHF AMP SCREEN CLAMP
ASSY, VHF AMP SCREENS
#4-40 x ½” LG. CAP HEAD SCREW
#4-40 x 3/16” LG. PAN HD. SCREW
VENDER
ACRODYNE
BLUE BELL, PA
QUANTITY REQUIRED REFERENCE
ITEM -501-502 -503 -504
DES.
116
117
W202
118
W302
119
120
121
122
123
124
125
126
127
128
Title
VHF HIGH BAND
RIGHT 300 W PA
PART OR
IDENTIFYING NUMBER
22311681-01
22311681-02
B52200F006
PL24209010 Rev K
DESCRIPTION
DETAIL, VHF AMP COAX
DETAIL, VHF AMP COAX
COMPRESSION WASHER
PREPARED BY
SHEET NO.
HFG
VENDER
JOB NO.
NEXT ASSY.
22108988
USED ON
TLH/500S
REF. DES.
ACRODYNE
ACRODYNE INDUSTRIES
516 TOWNSHIP LINE ROAD
BLUE BELL, PA. 19422
TITLE
ASSY
ECN
3066
3205
3242
DESCRIPTION
LTR
ASSEMBLY, 600 WATT VHF
HIGH BAND AMPLIFIER
CODE IDENT
DOCUMENT NUMBER
51336
PL24209082-501
PREPARED BY
DATE
C.MOORE
12/28/94
CHECKED BY
DATE
DESCRIPTION
CHANGED ITEM 50 TO PL1, ITEM 1 WAS 22509063
PER ECN QTY OF ITEM 37 WAS 4, ITEM 25 WAS 23305443
ITEM #31 WAS CHANGED TO REFF. DES. W1 & W2.
PART NUMBERS WRONG. #24 WAS 21607579, #35 WAS 21306441-04, AND #50 WAS
PL1
REVISION
APPROVED BY
DATE
SHEET 1 OF 3
REVISED BY
MC 11/7/95
HFG 4/1/98
MTS 08/98
JJC 10/ 06/98
APPROVED BY
MB 04/98
MB 08/98
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, 600 WATT
VHF HIGH BAND AMP.
PL 24209082-501 Rev D
PREPARED BY
SHEET NO.
HFG
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
22509167
WIRING DIAGRAM
A1
24209000
ASSEMBLY, VHF HIGH BAND LEFT 300 W AMPLIFIER
A2
24209010
ASSEMBLY, VHF HIGH BAND RIGHT 300 W AMPLIFIER
A3
22209040-501
ASSEMBLY, METER SWITCH PCB
A4
22208858-502
ASSEMBLY, CONTROL CIRRCUIT PCB
10
11
12
13
BL1,2
JD24B2
BLOWER(ROTRON MAJOR 24VDC)
14
15
C1
CK05BX104K
CAPACITOR 0.1 UF
16
CR1
MB2505
DIODE
17
18
19
20
J4X
206036-1
CONNECTOR, 16 PIN
21
J5XR
22308094-01
HC CONNECTOR,(NL4MPR MODIFIED)
22
J5XL
22308094-02
HC CONNECTOR,(NL4MPR MODIFIED)
23
24
M1
24209082
METER
25
23305443-02
CONNECTOR BRACKET
26
22305362
PANEL BRACKET
27
22306104
TOP PANEL BRACKET
28
24308617-02
FRONT PANEL
29
609-2030
CONNECTOR, 20 CONDUCTOR RIBBON CABLE
30
609-2031
CLAMP, 20CONDUCTOR RIBBON CABLE
31
W1,2
171-20
20CONDUCTOR RIBBON CABLE
32
33
34
VENDER
ACRODYNE
BLUE BELL, PA
Title
ASSEMBLY, 600 WATT
VHF HIGH BAND AMP.
PL 24209082-501 Rev D
PREPARED BY
SHEET NO.
HFG
QUANTITY REQUIRED REFERENCE
PART OR
ITEM -501
-502
-503
-504
DES. IDENTIFYING NUMBER
DESCRIPTION
35
21311127
METER FACE
36
8237-A-0440
STANDOFF, 2-1/2” LG., #4-40 THD.
37
2177
GROMMET, ½”
38
39
40
48-20-401-10
LATCH
41
11402-A-1032
HANDLE
42
370-QD-22
SLIDE (ATTACH INNER SECTION ONLY)
43
44
23308003
GUIDE RAIL
45
22308850
MOUNTING PLATE(BLOWER)
46
24308010-03
DUCT PLATE
47
23308848-02
BLOWER END FRONT
48
23308848-01
BLOWER END REAR
49
50
PS-70-PL2
KNOB
51
22300398-01
METER CLIP
52
22308923-01
AIR BAFFLE
53
54
23308923-02
AIR BAFFLE
55
56
57
58
59
60
61
62
VENDER
SOUTHCO
Source Exif Data:
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