Adams Rite 80 0180 417 Sheet1 4600 Deadlatch Handle With 2190 Installation Instructions C

User Manual: Adams Rite 4600 Deadlatch Handle with 2190 Installation Instructions Installation Instructions

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1 STILE PREPARATION
STRIKE PREPARATION
1.594
DOOR
VERTICAL CL

RIVNUT INSTALLATION FOR
SINGLE OR DUAL LEVERS
ON ALUMINUM STILE

5/32" OFFSET
(SEE STEP-8)

1.340

ALUMINUM FRAME

CL OF
CYLINDER

C'SNK FOR #10
FLAT HD SCREW
2 PLS
.080

1 1/4"

CL OF
CYLINDER

.218

1 1/4"

7/32"
6.885

7/32"

3.025

.325

3.025
1/4"

.938

CL OF
STRIKE PLATE

MONITOR OPTION:
3/8" ONE WALL

.344

4x,
R.156

2x, 1/4"
ONE WALL
INSTALL RIVNUT

.606
DUAL LEVER OPTION:
Ø3/16" THRU BOTH WALL
C'SINK FOR #6 FLAT HD SCREW
ON THE INSIDE FOR SECURING
THE BOTTOM END CAP

2101 STRIKE PLATE
SHOWN
1.447
TOOLS NEEDED:
- 5/64 ALLEN WRENCH
- 3/32 ALLEN WRENCH
- 1/8 ALLEN WRENCH
- 5/32 DRILL BIT (.156 Ø)
- 3/16 DRILL BIT (.187 Ø)
- 1/4 DRILL BIT (.250 Ø)
- 7/32 DRILL BIT (.218 Ø)
- 1/4 DRILL BIT (.250 Ø)
- 7/8 DRILL BIT (.875 Ø)
- 1-1/4 DRILL BIT (1.25 Ø )

- INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH
#10 FLAT HEAD SCREWS.
- INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH
#10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN.

FOR RADIUS FACEPLATE
WITH WEATHERSEAL ONLY !

BEVEL TABS ADJUSTMENT
- ROTATE BEVEL TABS TO DESIRED HANDING.
USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT.
FACEPLATE TO WORK IN BEVEL STILES
RHR BEVEL

LHR BEVEL

- WITH A SMALL FLAT HEAD
SCREWDRIVER, PRY OFF
BEVEL TABS AS SHOWN.

3/16"

4.059

4x, 7/32"
ONE WALL

1.010

INSTALLATION OF STRIKE

3.634

.938

4.059

5.375

2.347

4.952

3.634

4.969

3
1-1/2" BACKSET
SHOWN

1-1/8 BACKSET

FLAT

RADIUS

FIG.1
#6 x1/2"
BOLT SCREW

Rev. C

DUAL LEVER OPTION:
Ø3/16" THRU BOTH WALL
C'SINK FOR #6 FLAT HD SCREW
ON THE INSIDE FOR SECURING
THE BOTTOM END CAP

1-1/2 BACKSET

3b

RETIGHTEN THE #6-32 FLAT HEAD
SCREW TO COMPLETE THE
OPERATION.

b

BEVELED
TO BLOCK HOLDBACK FEATURE SIDE SHOULD
FACE THE SAME
- INSTALL #1-64 x 1/4" FLAT HEAD
DIRECTION AS THE
SCREW INTO CASE AS SHOWN
INTER-CONNECT
BEFORE INSTALLING IN DOOR.
CAM

#6-32
FLAT HD
SCREW
a

FOR APPLICATION THAT REQUIRE
RETRACTION OF THE DEADBOLT
AND DEADLATCH FROM BOTH
INTER-CONNECT
SIDES OF THE DOOR.
CAM
- REMOVE THE INTER-CONNECT
3b
CAM, AND INSTALL THE OPTIONAL
DOUBLE INTER-CONNECT CAM.
DOUBLE INTERCONNECT CAM
(P/N 27-0268)

BACK VIEW

INSTALLATION INSTRUCTIONS

W/ 2190

ECN: 11735

LATCH
BOLT

b) ROTATE THE INTER-CONNECT CAM
TO THE SAME DIRECTION AS THE
LATCH BOLT BEVEL.

- REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO
THE OPPOSITE HAND.

AVAILABLE FACEPLATES

80-0180-417

2x, #10-32
ONE WALL

.298

a) LOOSEN THE #6-32 FLAT HEAD SCREW
AT THE BOTTOM OF THE LOCK.

- DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE
SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY).

3a

4600 INSTALLATION INSTRUCTION

.938

4x, 7/32"
ONE WALL

- YOU WILL ALSO HAVE TO RE-ORIENT
THE INTER-CONNECT CAM:

TO CHANGE THE HANDING
ON LATCH BOLT:

3a
#1-64 x 1/4"
FLAT HEAD SCREW
LATCH
BOLT

Adams Rite Manufacturing Co.
260 Santa Fe Street,
Pomona, CA 91767
Phone: 909-632-2300
Fax: 909-632-2369
www.adamsrite.com

MONITOR OPTION:
3/8" ONE WALL

- MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.
- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE.
REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME.
- CENTER PUNCH ALL HOLES.
- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.
- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS.

- REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB.

RADIUS WEATHER STRIP

.968

.344

THRU BOLT OPTION:
4x, 3/16"
THRU BOTH WALL
.542

- DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK
HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE
CASE HOLE AS SHOWN IN FIG.1.

FLAT or RADIUS

6.375

1.175

1.175

4.645

7/8"
ONE WALL

7/8" ONE WALL

2 15/32"

2

THRU BOLT INSTALLATION
FOR DUAL LEVERS ON
WOOD/HOLLOW METAL DOOR

5/32" OFFSET
(SEE STEP-9)

Date: 12/17/10

Page 1 of 3

Appvd: BC Date: 03/05/11

BACKSET
.980
24.89

.476
12.09

"A" DIM.

1-1/8"
1-1/2"

4

"B" DIM.

1.12
1.50

5

FOR TRADITIONAL MOUNTING INSTALLATIONS
- MEASURE THE DEPTH FROM THE BACK OF THE LOCK STILE
TO THE INSIDE WALL OF THE LOCK STILE.
- MATCH THE DISTANCE FROM THE FACE OF MOUNTING
PLATE TO END OF BOTH TUBE SPACERS.
- USE 3/16" HEX KEY FOR FINE ADJUSTMENT.

1.76
2.13

FOR MOUNTING TAB INSTALLATIONS
-REMOVE TOP AND BOTTOM FLAT HEAD UNDERCUT
SCREW #8-32 x 1/4"AS SHOWN.THEN REMOVE YOKE.
(MOUNTING TABS NOT INCLUDED).
FLAT HD UNDERCUT SCREW
#8-32 x 1/4"

"B"
"A"
MATCH MEASURED
DISTANCE

1.587
40.31

1.004
25.49

STRIKE PLATES ARE SHOWN
AT FRONT SIDE FOR CLARITY
INSIDE
LOCK
STILE
WALL

CL OF CYLINDER
1.362
34.59

5.80
147.32

1.737
44.12

YOKE

3/16"
HEX KEY

2 15/32"
62.69

2.856
72.54

ADJUST
TUBE
SPACERS
EQUALLY

3.200
81.28
6.874
174.60

.750
19.05

CL OF
STRIKE
PLATE

.688
17.48

.626
15.89

8

INSTALLING LOCK TO THE BACK OF THE STILE

6
7

- INSERT LOCK ASSEMBLY INTO LOCK STILE THRU CUTOUT.
- INSTALL AND FASTEN TWO (2) FLAT HEAD SCREWS
#10-32 x 1-7/8" TO SECURE THE LOCK ASSEMBLY ON STILE.

CYLINDER

ADJUSTABLE BACKSET (5/32") TO OFFSET ESCUTCHEON.

9

-LOOSEN THE TWO #4-40 FLAT HEAD SCREW SECURING THE ADJUSTABLE COVER
ON THE BACK OF THE TRIM CARTRIDGE UNTIL YOU CAN SLIDE THE ADJUSTABLE
COVER UNDER THE SCREW HEAD.
- PUSH THE ADJUSTABLE COVER TOWARD THE NOSE EDGE OF THE DOOR UNTIL
IT STOPS.
- RE-TIGHTEN THE TWO #4-40 FLAT HEAD SCREW DOWN TO SECURE THE
ADJUSTABLE COVER IN PLACE.

OPTIONAL MONITORING SWITCH INSTALLATION
INSTALLED MONITOR SWITCH AS SHOWN IN DETAIL-A
WITH TWO M1.6x.35mm PAN HEAD SCREW.
MICRO SWITCH

- INSTALL CYLINDER AND SECURE WITH SET SCREWS.
- INSTALL FACE PLATE.
#M1.6x3.5mm
PAN HD SCREW
SET SCREW
FLAT HD
SCREW
#10-32 x 1-7/8"
2 EA.

NOSE EDGE
OF THE DOOR

TR* = A - B

* TOLERANCE: ±.060

"TR" is trim ring length
"A" is cylinder height (less

DETAIL-A
MONITOR WIRING INSTRUCTIONS
MONITORED TRIM CONTAINS AN INTERNALLY MOUNTED SWITCH. THIS SWITCH IS
ACTIVATED WHEN THE HANDLE IS ROTATED TO UNLOCK POSITION.
ALL UNUSED LEADS FROM THE MONITOR SWITCH MUST BE TERMINATED.

FLAT HD SCREW
#4-40 x 1/4"

shoulder but including cam)

"B" is one-half of door thickness

TR

CYLINDER
SET SCREWS

TRIM
CARTRIDGE

CYLINDER
TRIM RING
DOOR STILE

FACE
PLATE

A

ADJUSTABLE
COVER

OR

NOSE EDGE
OF THE DOOR

A
B

LOCK CASE
CAM

Common contact
- Black
Normally Open contact (N.O.) - White
Normally Closed contact (N.C.) - Red
Maximum switching current
- 0.1 Amps @ 125 VAC
( choose N.O. or N.C. for monitoring )
EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING
Black
Access Black = Common
White
Control White = N.O. contact (Dry)
System Red = N.C. contact (Dry)
4600
Unused wires must be cut such that no
Red
Monitor
exposed wire will touch any metallic surface
X

DOOR CL
Adams Rite Manufacturing Co.
260 Santa Fe Street,
Pomona, CA 91767
Phone: 909-632-2300
Fax: 909-632-2369
www.adamsrite.com

4600 INSTALLATION INSTRUCTION
80-0180-417

Rev. C

W/ 2190
ECN: 11735

INSTALLATION INSTRUCTIONS
Date: 12/17/10

Page 2 of 3

Appvd: BC Date: 03/05/11

11

12

TOP CAP

INSTALLING TRIM TO STILE

INSTALLING HANDLE

- INSERT DRIVE SPINDLE INTO EACH TRIM BODY
PRIOR TO MOUNTING.

FLAT HD SCREW
#4-40 x1/4" (2) EA

- INSERT WASHER THEN INSERT HUB OVER SHAFT.
ON MODELS 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED.
REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO
NEXT STEP.

- MOUNT THE TRIM BODY TO THE STILE
USING (2) #10-32 x 7/8" FLAT HEAD SCREWS.

COVER

- INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH
THE HOLE ON THE HUB.

- **INSERT 3/16"x9/16" DOWEL PIN AS SHOWN TO LOCK
HANDLE FOR DUMMY HANDLE OPTION.

NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW.

- INSERT SHAFT THRU THE HOLE ON THE COVER
AND THE OUTPUT ON TRIM BODY.
THE GROOVE ON THE SHAFT FACES OPPOSITE THE
LATCH BOLT.
TIGHTEN THE SET SCREW WITH A 3/32" ALLEN
WRENCH TO SECURE THE SHAFT AS SHOWN
IN FIG. 2.

SET SCREW
#10-32 x 3/16"
(3/32" ALLEN WRENCH)

- PUSH THE COVER UP FLUSH WITH THE
TOP CAP, INSTALL BOTTOM CAP USING
(1) #6-32 x 1/4" FLAT HEAD SCREWS.

INSTALLING SAFETY SCREW TO
SECURE OUTSIDE TRIM

SHAFT

FLAT HD SCREW
#10-32 x 7/8" (2) EA.

- INSERT #6-32 x 2" FLAT HEAD SCREW THROUGH
3/16" HOLE ( AS SHOWN IN STEP-1 STILE PREP)
THROUGH THE STILE AND FASTEN TO THE
OUTSIDE BOTTOM END CAP.

BOTTOM CAP
HANDLE
FLAT HD SCREW
#6-32 x1/4" (1) EA.

FIG. 2

TO RELEASE HOLD BACK

- TURN KEY 315° TO RETRACT THE
LATCHBOLT.

HANDING CONFIGURATION:

- EXTEND DEADBOLT WITH KEY OR
THUMBTURN.

- PUSH UP THE HOLD BACK BUTTON
TO RELEASE THE LATCH BOLT.

- PUSH DOWN ON INTERIOR LEVER.
THE DEADBOLT AND LATCH SHOULD
FULLY RETRACT.

- RETURN KEY TO NEUTRAL POSITION
AND REMOVE KEY.

5 - LH/LHR (CLOCKWISE)
6 - RH/RHR (COUNTER CLOCKWISE)

- IF LATCH ONLY RETRACTS - REFER
TO STEP 4 FOR INTER-CONNECTION
CONFIGURATION.

- PUSH DOWN ON EXTERIOR LEVER THE LATCH ONLY SHOULD RETRACT.

HOLD BACK
BUTTON
PUSH
DOWN

DIRECTION
RACK
POSITION

#4-40x1/4"
SCREW

- IF NEITHER RETRACT - REFER TO STEP
11 FOR DRIVE SPINDLE INSTALLATION.

KEY OR
THUMB TURN
HOLD BACK
BUTTON

TEST OPERATION

- INSERT KEY, TURN KEY OR THUMB
TURN ABOUT 135° AND HOLD.

- RETURN KEY TO THE NEUTRAL
POSITION AND REMOVE KEY.

- HOLD IN THIS POSITION AND PUSH
DOWN THE HOLD BACK BUTTON TO
RETAIN LATCHBOLT.

LOCK SCREW
26-0933
(1/8" ALLEN
WRENCH)

DOWEL PIN, 3/16" x 9/16"
(** INSERT PIN AS SHOWN
FOR DUMMY HANDLE OPTION)

GROOVE
OPPOSITE
LATCH BOLT

- REPEAT STEP-11.

SHAFT DETENT

HUB
WASHER

FLAT HD SCREW
#6-32x2"

- IN THE LOCK POSITION, INSERT KEY,
TURN KEY 180° TO RETRACT THE
DEADBOLT.

- FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE
WITH 1/8"ALLEN WRENCH.

3/32"
ALLEN
WRENCH

- INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT
HEAD SCREWS .

LATCH HOLD BACK FEATURE

- MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER.

DRIVE SPINDLE
(**NOT REQUIRE FOR
DUMMY HANDLE OPTION)

- SLIDE THE COVER ONTO THE TRIM BODY FROM
THE TOP.

HOLD BACK
BUTTON
PUSH
UP

INSTRUCTIONS FOR
CHANGING THE HANDING
- REMOVE BOTH #4-40x1/4" SCREWS
AND THE COVER. (HOLD THE
MONITOR SLIDE DOWN TO KEEP IT
FROM POPPING OUT OF PLACE BY THE
SLIDE RETURN SPRING)

COUNTER
CLOCKWISE
DRIVE
GEAR

- REMOVE AND FLIP THE
DIRECTION RACK. MAKE SURE THE
DRIVE GEAR STAY IN THE POSITION
AS SHOWN.

CLOCKWISE

- REINSTALL COVER AND SECURE
WITH THE TWO #4-40 SCREWS.

SLIDE RETURN
SPRING
COVER

DEADBOLT

#4-40x1/4"
SCREW

LATCH BOLT

MONITOR
SLIDE

CLOCKWISE
ROTATION
Adams Rite Manufacturing Co.
260 Santa Fe Street,
Pomona, CA 91767
Phone: 909-632-2300
Fax: 909-632-2369
www.adamsrite.com

4600 INSTALLATION INSTRUCTION
80-0180-417

Rev. C

PRODUCT MUST BE INSTALLED
ACCORDING TO ALL APPLICABLE
BUILDING AND LIFE SAFETY CODES

INSTALLATION INSTRUCTIONS

W/ 2190
ECN: 11735

COUNTER-CLOCKWISE
ROTATION

Date: 12/17/10

Page 3 of 3

Appvd: BC Date: 03/05/11
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