Adams Rite 80 0180 417 Sheet1 4600 Deadlatch Handle With 2190 Installation Instructions C

User Manual: Adams Rite 4600 Deadlatch Handle with 2190 Installation Instructions Installation Instructions

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FOR APPLICATION THAT REQUIRE

RETRACTION OF THE DEADBOLT

AND DEADLATCH FROM BOTH

SIDES OF THE DOOR.

- REMOVE THE INTER-CONNECT

CAM, AND INSTALL THE OPTIONAL

DOUBLE INTER-CONNECT CAM.

3b

3a TO BLOCK HOLDBACK FEATURE

- INSTALL #1-64 x 1/4" FLAT HEAD

SCREW INTO CASE AS SHOWN

BEFORE INSTALLING IN DOOR.

RADIUS WEATHER STRIP

RADIUS

FLAT

AVAILABLE FACEPLATES

2 15/32"

1.594 1.340

3.025

1 1/4"

5/32" OFFSET

(SEE STEP-8)

3.025

1 1/4"

5/32" OFFSET

(SEE STEP-9)

LHR BEVEL

RHR BEVEL

1-1/2 BACKSET

FIG.1

FLAT or RADIUS

1-1/8 BACKSET

FOR RADIUS FACEPLATE

WITH WEATHERSEAL ONLY !

- WITH A SMALL FLAT HEAD

SCREWDRIVER, PRY OFF

BEVEL TABS AS SHOWN.

- YOU WILL ALSO HAVE TO RE-ORIENT

THE INTER-CONNECT CAM:

STRIKE PREPARATION

BEVEL TABS ADJUSTMENT

a) LOOSEN THE #6-32 FLAT HEAD SCREW

FACEPLATE TO WORK IN BEVEL STILES

1

2

TO THE SAME DIRECTION AS THE

USING THE BEVEL ADJUSTMENT ALLOWS THE FLAT.

- ROTATE BEVEL TABS TO DESIRED HANDING.

AT THE BOTTOM OF THE LOCK.

b) ROTATE THE INTER-CONNECT CAM

#10 FLAT HEAD SCREWS TO BACK PLATE AS SHOWN.

- INSERT TRIM BOX WITH 2101 STRIKE PLATE AND FASTEN WITH

#10 FLAT HEAD SCREWS.

- INSERT MOUNTING BACK PLATE BEHIND JAMB AND FASTEN WITH

INSTALLATION OF STRIKE

LATCH BOLT BEVEL.

RETIGHTEN THE #6-32 FLAT HEAD

OPERATION.

SCREW TO COMPLETE THE

TOOLS NEEDED:

- 1-1/4 DRILL BIT (1.25 Ø )

STILE PREPARATION

- 7/8 DRILL BIT (.875 Ø)

- 1/4 DRILL BIT (.250 Ø)

- 7/32 DRILL BIT (.218 Ø)

- 1/4 DRILL BIT (.250 Ø)

- 3/16 DRILL BIT (.187 Ø) - CENTER PUNCH ALL HOLES.

REFERENCE 5/32" OFFSET TO CLEAR STOP ON FRAME.

- INSTALL 2190 AND 4600 PER INSTALLATION INSTRUCTIONS.

- DRILL HOLES AT CENTER PUNCH LOCATIONS. REMOVE TEMPLATE.

3

BOLT

LATCH

- APPLY STICK ON TEMPLATE OVER CYLINDER BACKSET CENTER LINE.

- MARK A VERTICAL REFERENCE LINE 5/32" BEHIND THE BACKSET CENTER LINE.

- 5/32 DRILL BIT (.156 Ø)

- 1/8 ALLEN WRENCH

- 3/32 ALLEN WRENCH

- 5/64 ALLEN WRENCH

TO CHANGE THE HANDING

ON LATCH BOLT:

- DEPRESS THE LATCHBOLT UNTILBOLT SCREW CAN BE

SEEN THROUGH CASE HOLE. (1-1/2" BACKSET ONLY).

- REMOVE BOLT SCREW AND ORIENT LATCH BOLT TO

THE OPPOSITE HAND.

- DEPRESS THE LATCH BOLT UNTIL THE COUNTERSINK

HOLE ON THE LATCH BOLT CAN BE SEEN THROUGH THE

CASE HOLE AS SHOWN IN FIG.1.

- REINSERT BOLT SCREW AND TIGHTEN TO 22-27 IN-LB.

www.adamsrite.com Page of13

INSTALLATION INSTRUCTIONS

Rev. Appvd: BC

Date:ECN: 11735 Date: 03/05/11

C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: 909-632-2300

Fax: 909-632-2369 12/17/10

ALUMINUM FRAME

C

LOF

CYLINDER

C

LOF

STRIKE PLATE

DOOR

VERTICAL C

L

2101 STRIKE PLATE

SHOWN

5.375

4.645

1.447

.080

2 PLS

C'SNK FOR #10

FLAT HD SCREW

.218

#6 x1/2"

BOLT SCREW

1-1/2" BACKSET

SHOWN

#1-64 x 1/4"

FLAT HEAD SCREW

3a

SIDE SHOULD

LATCH

b

BACK VIEW

CAM

INTER-CONNECT

a

DIRECTION AS THE

FACE THE SAME

CAM

INTER-CONNECT

BOLT

BEVELED #6-32

FLAT HD

SCREW

C

LOF

CYLINDER

1.010

6.885

R.156

4x,

2x, #10-32

ONE WALL

6.375

C'SINK FOR #6 FLAT HD SCREW

ON THE INSIDE FOR SECURING

THE BOTTOM END CAP

Ø3/16" THRU BOTH WALL

DUAL LEVER OPTION:

RIVNUT INSTALLATION FOR

SINGLE OR DUAL LEVERS

ON ALUMINUM STILE

ONE WALL

.938

ONE WALL7/8"

MONITOR OPTION:

4.059

7/32"

ONE WALL

4x,

4.969

INSTALL RIVNUT

ONE WALL

1/4"

.606

1/4"

1.175

.325

3.634

7/32"

2x,

3/8"

.344

C'SINK FOR #6 FLAT HD SCREW

ON THE INSIDE FOR SECURING

THE BOTTOM END CAP

Ø3/16" THRU BOTH WALL

DUAL LEVER OPTION:

THRU BOLT INSTALLATION

FOR DUAL LEVERS ON

WOOD/HOLLOW METAL DOOR

3/8"

.344

ONE WALL

7/8"

4.059

.938

ONE WALL

7/32"

.968

1.175

2.347

4.952 3.634

4x,

.542

7/32"

MONITOR OPTION:

.938

3/16"

THRU BOLT OPTION:

THRU BOTH WALL

3/16"

ONE WALL

4x, .298

DOUBLE INTER-

CONNECT CAM

(P/N 27-0268)

3b

2 15/32"

62.69

1.737

44.12

3.200

81.28

Unused wires must be cut such that no

MONITORED TRIM CONTAINS AN INTERNALLY MOUNTED SWITCH. THIS SWITCH IS

ACTIVATED WHEN THE HANDLE IS ROTATED TO UNLOCK POSITION.

ALL UNUSED LEADS FROM THE MONITOR SWITCH MUST BE TERMINATED.

Common contact - Black

Normally Open contact (N.O.) - White

Normally Closed contact (N.C.) - Red

Maximum switching current - 0.1 Amps @ 125 VAC

( choose N.O. or N.C. for monitoring )

MONITOR WIRING INSTRUCTIONS

White

Black

Red

4600

Monitor X

Access

Control

System

EXAMPLE WIRING DIAGRAM WITH N.O. MONITORING

Black = Common

White = N.O. contact (Dry)

Red = N.C. contact (Dry)

exposed wire will touch any metallic surface

B

A

TR

LOCK CASE

*

"TR" is trim ring length

"A" is cylinder height (less

shoulder but including cam)

"B" is one-half of door thickness

TOLERANCE: ±.060

TR* = A - B

DOOR C

L

CYLINDER

TRIM RING

DOOR STILE

CAM

Page of23

INSTALLATION INSTRUCTIONS

Rev. Appvd: BC

Date:

ECN: 11735 Date: 03/05/11

C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417 12/17/10

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: 909-632-2300

Fax: 909-632-2369

www.adamsrite.com

STRIKE PLATES ARE SHOWN

AT FRONT SIDE FOR CLARITY

C

LOF

STRIKE

PLATE

C

LOF CYLINDER

5.80

147.32

6.874

174.60

"A"

"B"

.750

19.05

.688

17.48

2.856

72.54

1.362

34.59

1.004

25.49

.626

15.89

1.587

40.31

.980

24.89 .476

12.09

3/16"

HEX KEY

MATCH MEASURED

DISTANCE

FOR TRADITIONAL MOUNTING INSTALLATIONS

- MEASURE THE DEPTH FROM THE BACK OF THE LOCK STILE

TO THE INSIDE WALL OF THE LOCK STILE.

- MATCH THE DISTANCE FROM THE FACE OF MOUNTING

PLATE TO END OF BOTH TUBE SPACERS.

- USE 3/16" HEX KEY FOR FINE ADJUSTMENT.

4

8

- INSERT LOCK ASSEMBLY INTO LOCK STILE THRU CUTOUT.

- INSTALL AND FASTEN TWO (2) FLAT HEAD SCREWS

#10-32 x 1-7/8" TO SECURE THE LOCK ASSEMBLY ON STILE.

- INSTALL CYLINDER AND SECURE WITH SET SCREWS.

- INSTALL FACE PLATE.

INSTALLING LOCK TO THE BACK OF THE STILE

6

7

5FOR MOUNTING TAB INSTALLATIONS

ADJUSTABLE BACKSET (5/32") TO OFFSET ESCUTCHEON. OPTIONAL MONITORING SWITCH INSTALLATION

INSTALLED MONITOR SWITCH AS SHOWN IN DETAIL-A

WITH TWO M1.6x.35mm PAN HEAD SCREW.

9

INSIDE

LOCK

STILE

WALL

-REMOVE TOP AND BOTTOM FLAT HEAD UNDERCUT

SCREW #8-32 x 1/4"AS SHOWN.THEN REMOVE YOKE.

(MOUNTING TABS NOT INCLUDED).

YOKE

FLAT HD UNDERCUT SCREW

#8-32 x 1/4"

ADJUST

TUBE

SPACERS

EQUALLY

CYLINDER

SET SCREW

FLAT HD

SCREW

#10-32 x 1-7/8"

2 EA.

FACE

PLATE

CYLINDER

SET SCREWS NOSE EDGE

OF THE DOOR

NOSE EDGE

OF THE DOOR

OR

MICRO SWITCH

#M1.6x3.5mm

PAN HD SCREW

DETAIL-A

A

FLAT HD SCREW

#4-40 x 1/4"

ADJUSTABLE

COVER

TRIM

CARTRIDGE

BACKSET "A" DIM. "B" DIM.

1-1/8" 1.12 1.76

1-1/2" 1.50 2.13

-LOOSEN THE TWO #4-40 FLAT HEAD SCREW SECURING THE ADJUSTABLE COVER

ON THE BACK OF THE TRIM CARTRIDGE UNTIL YOU CAN SLIDE THE ADJUSTABLE

COVER UNDER THE SCREW HEAD.

- PUSH THE ADJUSTABLE COVER TOWARD THE NOSE EDGE OF THE DOOR UNTIL

IT STOPS.

- RE-TIGHTEN THE TWO #4-40 FLAT HEAD SCREW DOWN TO SECURE THE

ADJUSTABLE COVER IN PLACE.

PRODUCT MUST BE INSTALLED

ACCORDING TO ALL APPLICABLE

BUILDING AND LIFE SAFETY CODES

TEST OPERATION

- EXTEND DEADBOLT WITH KEY OR

THUMBTURN.

- PUSH DOWN ON INTERIOR LEVER.

THE DEADBOLT AND LATCH SHOULD

FULLY RETRACT.

- IF LATCH ONLY RETRACTS - REFER

TO STEP 4 FOR INTER-CONNECTION

CONFIGURATION.

- IF NEITHER RETRACT - REFER TO STEP

11 FOR DRIVE SPINDLE INSTALLATION.

- PUSH DOWN ON EXTERIOR LEVER -

THE LATCH ONLY SHOULD RETRACT.

- INSERT DRIVE SPINDLE INTO EACH TRIM BODY

PRIOR TO MOUNTING.

- MOUNT THE TRIM BODY TO THE STILE

USING (2) #10-32 x 7/8" FLAT HEAD SCREWS.

- **INSERT 3/16"x9/16" DOWEL PIN AS SHOWN TO LOCK

HANDLE FOR DUMMY HANDLE OPTION.

- SLIDE THE COVER ONTO THE TRIM BODY FROM

THE TOP.

- INSERT SHAFT THRU THE HOLE ON THE COVER

AND THE OUTPUT ON TRIM BODY.

THE GROOVE ON THE SHAFT FACES OPPOSITE THE

LATCH BOLT.

TIGHTEN THE SET SCREW WITH A 3/32" ALLEN

WRENCH TO SECURE THE SHAFT AS SHOWN

IN FIG. 2.

- INSTALL TOP CAP USING (2) #4-40 x1/4" FLAT

HEAD SCREWS .

- PUSH THE COVER UP FLUSH WITH THE

TOP CAP, INSTALL BOTTOM CAP USING

(1) #6-32 x 1/4" FLAT HEAD SCREWS.

INSTALLING TRIM TO STILE

11

LATCH HOLD BACK FEATURE

- IN THE LOCK POSITION, INSERT KEY,

TURN KEY 180° TO RETRACT THE

DEADBOLT.

- TURN KEY 315° TO RETRACT THE

LATCHBOLT.

- HOLD IN THIS POSITION AND PUSH

DOWN THE HOLD BACK BUTTON TO

RETAIN LATCHBOLT.

- RETURN KEY TO NEUTRAL POSITION

AND REMOVE KEY.

TO RELEASE HOLD BACK

- INSERT KEY, TURN KEY OR THUMB

TURN ABOUT 135° AND HOLD.

- PUSH UP THE HOLD BACK BUTTON

TO RELEASE THE LATCH BOLT.

- RETURN KEY TO THE NEUTRAL

POSITION AND REMOVE KEY.

INSTALLING SAFETY SCREW TO

SECURE OUTSIDE TRIM

- REPEAT STEP-11.

- INSERT #6-32 x 2" FLAT HEAD SCREW THROUGH

3/16" HOLE ( AS SHOWN IN STEP-1 STILE PREP)

THROUGH THE STILE AND FASTEN TO THE

OUTSIDE BOTTOM END CAP.

HANDING CONFIGURATION:

5 - LH/LHR (CLOCKWISE)

6 - RH/RHR (COUNTER CLOCKWISE)

INSTRUCTIONS FOR

CHANGING THE HANDING

- REMOVE BOTH #4-40x1/4" SCREWS

AND THE COVER. (HOLD THE

MONITOR SLIDE DOWN TO KEEP IT

FROM POPPING OUT OF PLACE BY THE

SLIDE RETURN SPRING)

- REMOVE AND FLIP THE

DIRECTION RACK. MAKE SURE THE

DRIVE GEAR STAY IN THE POSITION

AS SHOWN.

- REINSTALL COVER AND SECURE

WITH THE TWO #4-40 SCREWS.

BOTTOM CAP

COVER

TOP CAP

SET SCREW

#10-32 x 3/16"

(3/32" ALLEN WRENCH)

FLAT HD SCREW

#6-32 x1/4" (1) EA.

FLAT HD SCREW

#10-32 x 7/8" (2) EA.

DRIVE SPINDLE

(**NOT REQUIRE FOR

DUMMY HANDLE OPTION)

FLAT HD SCREW

#4-40 x1/4" (2) EA

SHAFT

FLAT HD SCREW

#6-32x2"

DOWEL PIN, 3/16" x 9/16"

(** INSERT PIN AS SHOWN

FOR DUMMY HANDLE OPTION)

HUB

WASHER

LOCK SCREW

26-0933

(1/8" ALLEN

WRENCH)

HANDLE

SHAFT DETENT

INSTALLING HANDLE

- INSERT WASHER THEN INSERT HUB OVER SHAFT.

ON MODELS 2190-01, 2190-02, 2190-03, THE HUB IS FACTORY INSTALLED.

REMOVE LOCK SCREW WITH 1/8" ALLEN WRENCH AND PROCEED TO

NEXT STEP.

- INSTALL HANDLE OVER THE HUB WITH THE HOLE ALIGNED WITH

THE HOLE ON THE HUB.

NOTE: THE SHAFT DETENT SHOULD BE ALIGNED WITH THE LOCKING SCREW.

- MOVE THE HANDLE IN UNTIL IT IS AGAINST THE TRIM COVER.

- FASTEN THE LOCK SCREW 26-0933 TO SECURE THE HANDLE

WITH 1/8"ALLEN WRENCH.

12

Page of33

INSTALLATION INSTRUCTIONS

Rev. Appvd: BC

Date:

ECN: 11735 Date: 03/05/11

C

4600 INSTALLATION INSTRUCTION W/ 2190

80-0180-417 12/17/10

Adams Rite Manufacturing Co.

260 Santa Fe Street,

Pomona, CA 91767

Phone: 909-632-2300

Fax: 909-632-2369

www.adamsrite.com

LATCH BOLT

DEADBOLT

HOLD BACK

BUTTON

KEY OR

THUMB TURN

CLOCKWISE

COUNTER

CLOCKWISE

#4-40x1/4"

SCREW

#4-40x1/4"

SCREW

COVER

3/32"

ALLEN

WRENCH

GROOVE

OPPOSITE

LATCH BOLT

FIG. 2

CLOCKWISE

ROTATION

DIRECTION

RACK

POSITION

DRIVE

GEAR

SLIDE RETURN

SPRING

MONITOR

SLIDE

HOLD BACK

BUTTON

PUSH

UP

HOLD BACK

BUTTON

PUSH

DOWN

COUNTER-CLOCKWISE

ROTATION